WO2015149480A1 - Wheel hub polishing equipment - Google Patents

Wheel hub polishing equipment Download PDF

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Publication number
WO2015149480A1
WO2015149480A1 PCT/CN2014/086045 CN2014086045W WO2015149480A1 WO 2015149480 A1 WO2015149480 A1 WO 2015149480A1 CN 2014086045 W CN2014086045 W CN 2014086045W WO 2015149480 A1 WO2015149480 A1 WO 2015149480A1
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Prior art keywords
abrasive
grinding
hub
wheel
high pressure
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PCT/CN2014/086045
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French (fr)
Chinese (zh)
Inventor
黄文侃
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黄文侃
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Publication of WO2015149480A1 publication Critical patent/WO2015149480A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives

Definitions

  • the invention relates to a grinding and polishing device, in particular to a wheel grinding and polishing device.
  • the existing metal wheels, especially the aluminum alloy wheels, are formed by die-casting, and the surface of the hub has granular protrusions, which are very uneven, so the aluminum alloy hub needs to be polished before the coating process.
  • the traditional wheel surface grinding is performed by manual grinding and polishing.
  • the disadvantages are that it is time-consuming and labor-intensive, and the efficiency is extremely low.
  • it is very difficult to polish, and slight carelessness will cause the arc surface to be excessively deformed;
  • it is manually polished it is easy to cause air pollution and affect the health of workers.
  • the appearance of the artificially polished wheel gives a visually rough and flawless appearance.
  • an object of the present invention is to provide a wheel grinding and polishing apparatus which has novel structure, strong automation performance and convenient processing.
  • a wheel hub grinding and polishing device comprising a frame and a belt disposed on the frame, a translation mechanism, a grinding abrasive drum, a grinding fluid tank, a grinding abrasive collection box, a plurality of hub mounting devices, and a plurality of wheel grinding and polishing units;
  • a plurality of hub mounting devices are sequentially mounted on the belt, each hub mounting device includes a moving wheel, a steering wheel, a hub rotating bracket and a mounting plate, the mounting plate is mounted on the belt, the hub rotating bracket is mounted on the mounting plate end, and the moving wheel is mounted on the belt
  • the translation mechanism includes a moving cylinder and a hub bracket rail, the moving cylinder is fixed on the frame, the hub bracket rail is connected to the output end of the moving cylinder, and the moving wheel on the hub mounting device moves on the hub bracket rail
  • the moving cylinder drives the wheel bracket rail to move back and forth, and the moving wheel on the wheel bracket rail drives the wheel rotating bracket to rotate forward and backward through the steering gear;
  • a plurality of wheel hub polishing units are sequentially disposed on the frame along the conveying direction of the belt; each wheel hub polishing unit comprises a high pressure jet device, a abrasive abrasive conveying device and a plurality of abrasive abrasive mixers; both ends of the high pressure jet device Connected to the grinding tank and the abrasive abrasive mixer respectively, the two ends of the abrasive abrasive conveying device are respectively connected with the grinding abrasive tank and the abrasive abrasive mixer, and the high pressure jet device comprises a high pressure jet pump, a high pressure main pipe and a high pressure distributor.
  • the high pressure jet pump is connected to the high pressure distributor through a high pressure main pipe, and the abrasive abrasive conveying device comprises a grinding abrasive pump, a grinding abrasive conveying main pipe and a grinding abrasive distributor, and a grinding machine.
  • the liquid abrasive pump is connected to the abrasive abrasive distributor through the abrasive abrasive delivery main; each of the abrasive abrasive mixers is provided with a high pressure inlet connected to the high pressure distributor and two abrasive abrasive inlets connected to the abrasive abrasive distributor.
  • a jet head communicating with the high pressure inlet and the two abrasive abrasive inlets, the high pressure inlet is in the middle of the upper end of the abrasive abrasive mixer, the two abrasive abrasive inlets are respectively on both sides of the high pressure inlet, and the jet head is in the abrasive abrasive mixing In the middle of the lower end of the device, the jet head faces the hub bracket rail, and the shortest distance between the jet head and the hub rotating bracket is between 5 and 50 cm.
  • the hub bracket rail comprises a rail seat and a wear rail, and the wear rail is fixed on the rail seat.
  • the anti-wear track can be a plastic track.
  • the advantages of the plastic track are: 1. Since the wheel support guide rail is always under the high pressure erosion of the abrasive abrasive, the plastic track is not easy to wear compared with the traditional metal guide rail; 2, the plastic track and the moving wheel It is not easy to slip between.
  • the distance between the adjacent two hub mounting devices is 60 to 80 cm, that is, the distance between the processing positions of the two hubs is 60 to 80 cm.
  • two abrasive abrasive delivery devices are provided on each hub grinding and polishing unit.
  • two abrasive abrasive conveying devices are generally selected.
  • the belt is driven by a pulley, and a belt rib is integrally formed with the belt in the middle of the belt, and a pulley groove matched with the belt rib is provided in the middle of the pulley to play the role of positioning and guiding.
  • the frame is further provided with a plurality of protective covers which prevent the abrasive abrasive from being sprayed out.
  • each wheel hub grinding and polishing unit in the wheel hub polishing and polishing apparatus performs grinding and polishing processing on the hub workpiece moving on the wheel bracket rail by the high pressure jet, and simultaneously moves the cylinder to drive the wheel bracket rail to move back and forth, the hub bracket
  • the moving wheel on the guide rail drives the hub workpiece on the rotating bracket of the hub to rotate forward and backward through the steering gear, and the workpiece of the hub reaches the grinding and polishing of each surface and each dead angle in the high-pressure jet of the abrasive abrasive, which has high grinding and polishing precision and fast grinding and polishing speed.
  • the grinding and polishing effect is good.
  • Figure 1 is a schematic view of a partial structure of the present invention.
  • Fig. 2 is an enlarged view of a portion A of Fig. 1;
  • Figure 3 is a schematic side view showing the structure of the present invention.
  • Fig. 4 is an enlarged view of a portion B of Fig. 3;
  • a hub grinding and polishing apparatus as shown in FIGS. 1 to 4 includes a frame 1 and a belt 2 disposed on the frame 1, a translation mechanism, a grinding abrasive drum 12, a grinding fluid tank 13, a plurality of hub mounting devices, A plurality of hub grinding and polishing units and a plurality of protective covers 11.
  • the belt 2 is driven by a pulley, and a belt rib 21 integrally connected thereto is provided in the middle of the belt 2, and the middle portion of the pulley
  • the pulley groove 22 is matched with the belt rib 21, and the belt 2 can play a role of positioning and guiding when the belt 2 is running at a high speed, and prevents the belt 2 from being detached from the pulley.
  • a plurality of shields 11 are sequentially disposed on the frame 1 in the conveying direction of the belt 2, and the shield 11 prevents the abrasive abrasive from being sprayed out.
  • a plurality of hub mounting devices are sequentially mounted on the belt 2, specifically, the distance between the adjacent two hub mounting devices is 60-80 cm, that is, the distance between the processing positions of the two hubs is 60-80 cm.
  • Each of the hub mounting devices includes a moving wheel 51, a steering gear 52, a hub rotating bracket 53 and a mounting plate 54, which is mounted on the belt 2 by a rotating wheel, and the hub rotating bracket 53 is mounted on the upper end of the mounting plate 54, and the moving wheel 51 is mounted At the lower end of the mounting plate 54, the moving wheel 51 is coupled to the hub rotating bracket 53 via the steering gear 52.
  • the mounting plate 54 is critical in that the hub mounting device is mounted to the belt 2 by the mounting plate 54 and, on the other hand, the mounting plate 54 protects the moving wheel 51 and the diverter 52 from the high pressure wash of the abrasive abrasive.
  • the wheel rotating bracket 53 includes a plurality of metal rods 531. Each of the metal rods 531 is provided with a wear-resistant sleeve 532 and a wear-resistant hub limiting block 533.
  • the wear-resistant sleeve 532 is sleeved on the outside of the metal rod 531, and is wear-resistant.
  • the hub limit block 533 is slidably disposed on the wear sleeve 532.
  • the wheel hub is fixed on the wheel swivel bracket 53.
  • the anti-friction hub limit block 533 simply slid to define the position of the hub, and the wear guard sleeve 532 is on the one hand to prevent the strut of the wheel swivel bracket 53 from being washed and worn by the abrasive abrasive, and the other It also prevents slippage between the hub and the strut.
  • the translation mechanism includes a moving cylinder 61 and a hub bracket rail.
  • the moving cylinder 61 is fixed on the frame 1.
  • the hub bracket rail is connected to the output end of the moving cylinder 61.
  • the moving wheel 51 on the hub mounting device moves on the hub bracket rail, and moves.
  • the cylinder 61 drives the hub bracket rail to move back and forth, and the moving wheel 51 on the hub bracket rail drives the hub rotation bracket 53 to rotate forward and backward through the steering gear 52. That is, the reciprocating output of the moving cylinder 61 drives the forward and reverse rotation of the hub workpiece, and the rotation period is 20-80 rpm, which reaches the grinding and polishing of each surface of the hub and each dead angle, and has high grinding and polishing precision, fast grinding and polishing, and grinding. The throwing effect is good.
  • the hub bracket rail includes a rail seat 62 and a wear rail 63, and the wear rail 63 is fixed to the rail seat 62.
  • the present embodiment preferably moves the wheel 51 and wears.
  • the track 63, the wear track 63 can be a plastic track, and the advantages of the plastic track are: 1. Since the wheel bracket guide rail is always under the high pressure erosion of the abrasive abrasive, the plastic track is not easy to wear. 2. It is not easy to slip between the plastic track and the moving wheel 51.
  • a grinding abrasive collecting box 14 is disposed on the frame 1 below the wheel bracket rail, the abrasive abrasive collecting box 14 is in communication with the grinding abrasive drum 12, the grinding abrasive box 12 is in communication with the grinding tank 13, and the grinding abrasive box 12 is A grinding fluid filter plate 15 is disposed between the grinding fluid tanks 13.
  • the pore diameter of the grinding fluid filtering plate 15 is smaller than the diameter of the abrasive, and the general pore diameter is between 0.5 and 5 mm, which is specifically determined according to the particle size of the abrasive.
  • the abrasive abrasive collection box 14 is used to collect the used abrasive abrasive.
  • the abrasive abrasive flows into the abrasive abrasive tank 12 through the abrasive abrasive collection tank 14, and then passes through the abrasive filtration plate 15, and only the abrasive enters the abrasive tank 13 Inside, at this time, there is only grinding fluid in the grinding fluid tank 13, and there is a grinding abrasive in the grinding fluid abrasive box 12.
  • a plurality of hub grinding and polishing units are sequentially disposed on the frame 1 in the conveying direction of the belt 2.
  • Each hub grinding and polishing unit includes a high pressure jet device, two abrasive abrasive delivery devices, and a plurality of abrasive abrasive mixers 7.
  • the two ends of the high-pressure jet device are respectively connected with the grinding fluid tank 13 and the abrasive abrasive mixer 7.
  • the two ends of the abrasive abrasive conveying device are respectively connected with the grinding abrasive drum 12 and the abrasive abrasive mixer 7: specifically the high-pressure jet device
  • the utility model comprises a high pressure jet pump 31, a high pressure main pipe 32 and a high pressure distributor 33.
  • the high pressure jet pump 31 is connected to the high pressure distributor 33 through the high pressure main pipe 32; the grinding and polishing quality of the hub is required to be met, and generally two abrasive abrasive conveying devices are selected, each
  • the abrasive abrasive delivery device each includes a abrasive abrasive pump 41, a abrasive abrasive delivery tube 42 and a abrasive abrasive distributor 43 that is coupled to the abrasive abrasive distributor 43 by a abrasive abrasive delivery tube 42.
  • Each of the abrasive abrasive mixers 7 is provided with a high pressure inlet 71 connected to the high pressure distributor 33 and two abrasive abrasive inlets 72 connected to the abrasive abrasive distributor 43, the high pressure inlet 71 being in the abrasive abrasive mixer 7.
  • two abrasive abrasive inlets 72 are respectively located on either side of the high pressure inlet 71.
  • Flown into the high pressure inlet 71 is a grinding liquid treated by the high pressure jet pump 31, the high pressure main pipe 32, and the high pressure distributor 33.
  • the grinding fluid pressure is 0.2 to 1 MPa;
  • the molten abrasive inlet 72 is filled with gold steel sand, etc. a mixture of solid particulate abrasive and grinding fluid;
  • a middle portion of the lower end of the abrasive abrasive mixer 7 is provided with a jet head 73.
  • the jet head 73 communicates with the high pressure inlet 71 and the two abrasive abrasive inlets 72, and the jet head 73 faces the hub bracket rail.
  • the abrasive abrasive is mixed with the high-pressure grinding fluid, and is sprayed from the jet head 73 to the hub workpiece moved on the hub bracket rail, and the shortest distance and high pressure between the jet head 73 and the hub rotating bracket 53.
  • the magnitude of the hydraulic pressure generated by the fluidic device is proportional, since the high pressure jet device produces a high pressure of 0.2 to 1 MPa, so the shortest distance between the jet head 73 and the hub rotating bracket 53 is preferably between 5 and 50 cm.
  • each of the hub grinding and polishing units of the wheel grinding and polishing apparatus performs grinding and polishing on the hub workpiece moving on the wheel bracket rail by the high pressure jet, and simultaneously moves the cylinder to drive the wheel bracket rail to move back and forth, and the hub bracket rail
  • the moving wheel drives the hub workpiece on the rotating bracket of the wheel to rotate forward and backward through the steering gear.
  • the workpiece of the wheel is in the high-pressure jet of the abrasive abrasive to reach the grinding and polishing of each surface and each dead angle.
  • the grinding and polishing precision is high, the grinding and polishing speed is fast and the grinding The throwing effect is good.
  • the abrasive abrasive collection box is used to collect the used abrasive abrasive.
  • the abrasive abrasive flows into the abrasive abrasive tank through the abrasive abrasive collection box, and then passes through the grinding fluid filter plate. Only the grinding fluid enters the grinding fluid tank and is ground.
  • the abrasive slurry of the liquid abrasive tank is recycled through the abrasive abrasive conveying device, and the grinding fluid in the grinding fluid tank is recycled through the high pressure jet device.

Abstract

Disclosed is wheel hub polishing equipment. Each wheel hub polishing unit in the wheel hub polishing equipment polishes a wheel hub workpiece moving on a wheel hub support guide rail by means of a high-pressure jet, while a moving cylinder (61) drives the reciprocating movement of the wheel hub support guide rail, a moving wheel (51) on the wheel hub support guide rail drives the forward and backward rotation of the wheel hub workpiece on a wheel hub rotation bracket by means of a steering gear, each face and each blind angle of the wheel hub workpiece is polished by an abrasive liquid/abrasive material high-pressure jet, and the polishing precision is high, the polishing speed is fast and the polishing effects are good.

Description

一种轮毂磨抛设备Wheel grinding and polishing equipment 技术领域Technical field
本发明涉及一种磨抛装置,尤其涉及一种轮毂磨抛设备。The invention relates to a grinding and polishing device, in particular to a wheel grinding and polishing device.
背景技术Background technique
现有的金属轮毂尤其是铝合金轮毂是通过压铸成型,轮毂表面有颗粒状凸起,非常不平整,所以铝合金轮毂在镀膜工艺之前需要进行打磨。而传统的轮毂表面打磨是通过人工磨抛,其缺点在于费时费力,效率极低,尤其是轮毂表面的夹缝和边角上,非常不易打磨,稍有不慎就会使得弧面打磨过度变形;人工打磨时,容易造成空气污染,影响工人的身体健康。同时,人工打磨出来的轮毂外观给人的视觉显得粗糙、美观不足。The existing metal wheels, especially the aluminum alloy wheels, are formed by die-casting, and the surface of the hub has granular protrusions, which are very uneven, so the aluminum alloy hub needs to be polished before the coating process. The traditional wheel surface grinding is performed by manual grinding and polishing. The disadvantages are that it is time-consuming and labor-intensive, and the efficiency is extremely low. Especially on the seams and corners of the surface of the wheel hub, it is very difficult to polish, and slight carelessness will cause the arc surface to be excessively deformed; When it is manually polished, it is easy to cause air pollution and affect the health of workers. At the same time, the appearance of the artificially polished wheel gives a visually rough and flawless appearance.
发明内容Summary of the invention
为了解决上述问题,本发明的目的在于提供一种结构新颖、自动化性能强且加工方便的轮毂磨抛设备。In order to solve the above problems, an object of the present invention is to provide a wheel grinding and polishing apparatus which has novel structure, strong automation performance and convenient processing.
为了实现上述的目的,本发明采用了以下的技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种轮毂磨抛设备,包括机架和设置在机架上的皮带、平移机构、磨液磨料箱、磨液箱、磨液磨料收集箱、多个轮毂安装装置、多个轮毂磨抛单元;多个轮毂安装装置依次安装在皮带上,每个轮毂安装装置包括移动轮、转向器、轮毂旋转支架和安装板,安装板安装在皮带上,轮毂旋转支架安装在安装板上端,移动轮安装在安装板下端;所述的平移机构包括移动缸和轮毂支架导轨,移动缸固定在机架上,轮毂支架导轨连接在移动缸的输出端上,轮毂安装装置上的移动轮在轮毂支架导轨上移动,移动缸带动轮毂支架导轨往返移动,轮毂支架导轨上的移动轮通过转向器带动轮毂旋转支架正反转动;轮毂旋转支架包括多根金属支杆,每根金属支杆上均设有防磨套和防磨轮毂限位块,防磨套套设在金属支杆外侧,防磨轮毂限位块滑动设置在防磨套上;磨液磨料收集箱处于轮毂支架导轨下方,磨液磨料收集箱与磨液磨料箱相通,磨液磨料箱与磨液箱相通,磨液磨料箱与磨液箱之间设有磨液过滤板,磨液过滤板的孔径小于磨料直径;A wheel hub grinding and polishing device, comprising a frame and a belt disposed on the frame, a translation mechanism, a grinding abrasive drum, a grinding fluid tank, a grinding abrasive collection box, a plurality of hub mounting devices, and a plurality of wheel grinding and polishing units; A plurality of hub mounting devices are sequentially mounted on the belt, each hub mounting device includes a moving wheel, a steering wheel, a hub rotating bracket and a mounting plate, the mounting plate is mounted on the belt, the hub rotating bracket is mounted on the mounting plate end, and the moving wheel is mounted on the belt The lower end of the mounting plate; the translation mechanism includes a moving cylinder and a hub bracket rail, the moving cylinder is fixed on the frame, the hub bracket rail is connected to the output end of the moving cylinder, and the moving wheel on the hub mounting device moves on the hub bracket rail The moving cylinder drives the wheel bracket rail to move back and forth, and the moving wheel on the wheel bracket rail drives the wheel rotating bracket to rotate forward and backward through the steering gear; the wheel rotating bracket includes a plurality of metal poles, and each metal pole has an anti-wear sleeve And the anti-friction wheel limit block, the anti-wear sleeve is arranged outside the metal pole, the anti-wear wheel limit block is slidably arranged on the anti-wear sleeve; the grinding mill The collecting box is under the guide rail of the wheel hub, the abrasive abrasive collecting box is connected with the grinding abrasive box, the grinding abrasive box is connected with the grinding liquid tank, and the grinding liquid filter plate is arranged between the grinding abrasive box and the grinding liquid box, and the grinding liquid filter is arranged. The aperture of the plate is smaller than the diameter of the abrasive;
多个轮毂磨抛单元沿皮带的输送方向依次设置在机架上;每个轮毂磨抛单元均包括高压射流装置、磨液磨料输送装置和多个磨液磨料混合器;高压射流装置的两端分别与磨液箱、磨液磨料混合器相连,磨液磨料输送装置的两端分别与磨液磨料箱、磨液磨料混合器相连,高压射流装置包括高压射流泵、高压主管和高压分配器,高压射流泵通过高压主管与高压分配器相连,磨液磨料输送装置均包括磨液磨料泵、磨液磨料输送主管和磨液磨料分配器,磨 液磨料泵通过磨液磨料输送主管与磨液磨料分配器相连;每个磨液磨料混合器上设有与高压分配器相连的高压入口、与磨液磨料分配器相连的两个磨液磨料入口以及与高压入口、两个磨液磨料入口之间相通的射流头,高压入口处于磨液磨料混合器的上端中部,两个磨液磨料入口分别处于高压入口两侧,射流头处于磨液磨料混合器的下端中部,射流头朝向轮毂支架导轨,射流头与轮毂旋转支架之间的最短距离为5~50cm之间。A plurality of wheel hub polishing units are sequentially disposed on the frame along the conveying direction of the belt; each wheel hub polishing unit comprises a high pressure jet device, a abrasive abrasive conveying device and a plurality of abrasive abrasive mixers; both ends of the high pressure jet device Connected to the grinding tank and the abrasive abrasive mixer respectively, the two ends of the abrasive abrasive conveying device are respectively connected with the grinding abrasive tank and the abrasive abrasive mixer, and the high pressure jet device comprises a high pressure jet pump, a high pressure main pipe and a high pressure distributor. The high pressure jet pump is connected to the high pressure distributor through a high pressure main pipe, and the abrasive abrasive conveying device comprises a grinding abrasive pump, a grinding abrasive conveying main pipe and a grinding abrasive distributor, and a grinding machine. The liquid abrasive pump is connected to the abrasive abrasive distributor through the abrasive abrasive delivery main; each of the abrasive abrasive mixers is provided with a high pressure inlet connected to the high pressure distributor and two abrasive abrasive inlets connected to the abrasive abrasive distributor. And a jet head communicating with the high pressure inlet and the two abrasive abrasive inlets, the high pressure inlet is in the middle of the upper end of the abrasive abrasive mixer, the two abrasive abrasive inlets are respectively on both sides of the high pressure inlet, and the jet head is in the abrasive abrasive mixing In the middle of the lower end of the device, the jet head faces the hub bracket rail, and the shortest distance between the jet head and the hub rotating bracket is between 5 and 50 cm.
作为优选,所述的轮毂支架导轨包括导轨座和防磨轨道,防磨轨道固定在导轨座上。防磨轨道可以为塑胶轨道,塑胶轨道的优势在于:1,由于轮毂支架导轨一直处于磨液磨料的高压冲刷之下,塑胶轨道较传统的金属导轨相比不易磨损;2,塑胶轨道与移动轮之间不易打滑。Preferably, the hub bracket rail comprises a rail seat and a wear rail, and the wear rail is fixed on the rail seat. The anti-wear track can be a plastic track. The advantages of the plastic track are: 1. Since the wheel support guide rail is always under the high pressure erosion of the abrasive abrasive, the plastic track is not easy to wear compared with the traditional metal guide rail; 2, the plastic track and the moving wheel It is not easy to slip between.
作为优选,相邻的两个轮毂安装装置之间的距离为60~80cm,即两个轮毂加工位之间的距离为60~80cm。Preferably, the distance between the adjacent two hub mounting devices is 60 to 80 cm, that is, the distance between the processing positions of the two hubs is 60 to 80 cm.
作为优选,每个轮毂磨抛单元上设有两个磨液磨料输送装置。为了满足轮毂的磨抛质量,一般选用两个磨液磨料输送装置。Preferably, two abrasive abrasive delivery devices are provided on each hub grinding and polishing unit. In order to meet the grinding and polishing quality of the hub, two abrasive abrasive conveying devices are generally selected.
作为优选,所述的皮带通过皮带轮带动,皮带中部设有与其连为一体的皮带凸条,皮带轮中部设有与皮带凸条相匹配的皮带轮凹槽,起到了定位、导向的作用。Preferably, the belt is driven by a pulley, and a belt rib is integrally formed with the belt in the middle of the belt, and a pulley groove matched with the belt rib is provided in the middle of the pulley to play the role of positioning and guiding.
作为优选,机架上还设有多个防护罩,防护罩可以防止磨液磨料喷洒出来。Preferably, the frame is further provided with a plurality of protective covers which prevent the abrasive abrasive from being sprayed out.
本发明采用上述技术方案,该轮毂磨抛设备中的每个轮毂磨抛单元均通过高压射流对轮毂支架导轨上移动的轮毂工件进行磨抛加工,同时移动缸带动轮毂支架导轨往返移动,轮毂支架导轨上的移动轮通过转向器带动轮毂旋转支架上的轮毂工件正反转动,轮毂工件在磨液磨料高压射流达到每个面、每一个死角的磨抛,其磨抛精度高、磨抛速度快且磨抛效果好。The invention adopts the above technical solution, each wheel hub grinding and polishing unit in the wheel hub polishing and polishing apparatus performs grinding and polishing processing on the hub workpiece moving on the wheel bracket rail by the high pressure jet, and simultaneously moves the cylinder to drive the wheel bracket rail to move back and forth, the hub bracket The moving wheel on the guide rail drives the hub workpiece on the rotating bracket of the hub to rotate forward and backward through the steering gear, and the workpiece of the hub reaches the grinding and polishing of each surface and each dead angle in the high-pressure jet of the abrasive abrasive, which has high grinding and polishing precision and fast grinding and polishing speed. And the grinding and polishing effect is good.
附图说明DRAWINGS
图1为本发明的局部结构示意图。Figure 1 is a schematic view of a partial structure of the present invention.
图2为图1的A部放大图。Fig. 2 is an enlarged view of a portion A of Fig. 1;
图3为本发明的侧面结构示意图。Figure 3 is a schematic side view showing the structure of the present invention.
图4为图3的B部放大图。Fig. 4 is an enlarged view of a portion B of Fig. 3;
具体实施方式detailed description
下面结合附图,对本发明的优选实施方案作进一步详细的说明。Preferred embodiments of the present invention will now be described in further detail with reference to the accompanying drawings.
如图1~4所示的一种轮毂磨抛设备,包括机架1和设置在机架1上的皮带2、平移机构、磨液磨料箱12、磨液箱13、多个轮毂安装装置、多个轮毂磨抛单元、多个防护罩11。皮带2通过皮带轮带动,皮带2中部设有与其连为一体的皮带凸条21,皮带轮中部 设有与皮带凸条21相匹配的皮带轮凹槽22,皮带2高速运行时可以起到了定位、导向的作用,防止皮带2与皮带轮之间脱离。多个防护罩11沿皮带2的输送方向依次设置在机架1上,防护罩11防止磨液磨料喷洒出来。A hub grinding and polishing apparatus as shown in FIGS. 1 to 4 includes a frame 1 and a belt 2 disposed on the frame 1, a translation mechanism, a grinding abrasive drum 12, a grinding fluid tank 13, a plurality of hub mounting devices, A plurality of hub grinding and polishing units and a plurality of protective covers 11. The belt 2 is driven by a pulley, and a belt rib 21 integrally connected thereto is provided in the middle of the belt 2, and the middle portion of the pulley The pulley groove 22 is matched with the belt rib 21, and the belt 2 can play a role of positioning and guiding when the belt 2 is running at a high speed, and prevents the belt 2 from being detached from the pulley. A plurality of shields 11 are sequentially disposed on the frame 1 in the conveying direction of the belt 2, and the shield 11 prevents the abrasive abrasive from being sprayed out.
多个轮毂安装装置依次安装在皮带2上,具体是相邻的两个轮毂安装装置之间的距离为60~80cm,即两个轮毂加工位之间的距离为60~80cm。每个轮毂安装装置包括移动轮51、转向器52、轮毂旋转支架53和安装板54,安装板54通过转轮安装在皮带2上,轮毂旋转支架53安装在安装板54上端,移动轮51安装在安装板54下端,移动轮51通过转向器52与轮毂旋转支架53相连。安装板54至关重要,一方面轮毂安装装置是通过安装板54安装在皮带2上,另一方面,安装板54可以保护移动轮51和转向器52免受磨液磨料的高压冲刷。轮毂旋转支架53包括多根金属支杆531,每根金属支杆531上均设有防磨套532和防磨轮毂限位块533,防磨套532套设在金属支杆531外侧,防磨轮毂限位块533滑动设置在防磨套532上。轮毂固定在轮毂旋转支架53上,防磨轮毂限位块533滑动后简单限定轮毂的位置,而防磨套532一方面是为了防止轮毂旋转支架53的支杆被磨液磨料冲刷磨损,另一方面也防止轮毂与支杆之间打滑。A plurality of hub mounting devices are sequentially mounted on the belt 2, specifically, the distance between the adjacent two hub mounting devices is 60-80 cm, that is, the distance between the processing positions of the two hubs is 60-80 cm. Each of the hub mounting devices includes a moving wheel 51, a steering gear 52, a hub rotating bracket 53 and a mounting plate 54, which is mounted on the belt 2 by a rotating wheel, and the hub rotating bracket 53 is mounted on the upper end of the mounting plate 54, and the moving wheel 51 is mounted At the lower end of the mounting plate 54, the moving wheel 51 is coupled to the hub rotating bracket 53 via the steering gear 52. The mounting plate 54 is critical in that the hub mounting device is mounted to the belt 2 by the mounting plate 54 and, on the other hand, the mounting plate 54 protects the moving wheel 51 and the diverter 52 from the high pressure wash of the abrasive abrasive. The wheel rotating bracket 53 includes a plurality of metal rods 531. Each of the metal rods 531 is provided with a wear-resistant sleeve 532 and a wear-resistant hub limiting block 533. The wear-resistant sleeve 532 is sleeved on the outside of the metal rod 531, and is wear-resistant. The hub limit block 533 is slidably disposed on the wear sleeve 532. The wheel hub is fixed on the wheel swivel bracket 53. The anti-friction hub limit block 533 simply slid to define the position of the hub, and the wear guard sleeve 532 is on the one hand to prevent the strut of the wheel swivel bracket 53 from being washed and worn by the abrasive abrasive, and the other It also prevents slippage between the hub and the strut.
平移机构包括移动缸61和轮毂支架导轨,移动缸61固定在机架1上,轮毂支架导轨连接在移动缸61的输出端上,轮毂安装装置上的移动轮51在轮毂支架导轨上移动,移动缸61带动轮毂支架导轨往返移动,轮毂支架导轨上的移动轮51通过转向器52带动轮毂旋转支架53正反转动。即移动缸61的往返输出带动轮毂工件的正反转动,转动周期为20~80转/分,达到轮毂每个面、每一个死角的磨抛,其磨抛精度高、磨抛速度快且磨抛效果好。轮毂支架导轨包括导轨座62和防磨轨道63,防磨轨道63固定在导轨座62上。另有一种移动结构,即选用齿轮代替移动轮51、齿条代替防磨轨道63,但是此类结构在磨液磨料高压冲刷下需要配备防护罩11,因此本方案优选了移动轮51和防磨轨道63,防磨轨道63可以为塑胶轨道,塑胶轨道的优势在于:1,由于轮毂支架导轨一直处于磨液磨料的高压冲刷之下,塑胶轨道不易磨损。2,塑胶轨道与移动轮51之间不易打滑。The translation mechanism includes a moving cylinder 61 and a hub bracket rail. The moving cylinder 61 is fixed on the frame 1. The hub bracket rail is connected to the output end of the moving cylinder 61. The moving wheel 51 on the hub mounting device moves on the hub bracket rail, and moves. The cylinder 61 drives the hub bracket rail to move back and forth, and the moving wheel 51 on the hub bracket rail drives the hub rotation bracket 53 to rotate forward and backward through the steering gear 52. That is, the reciprocating output of the moving cylinder 61 drives the forward and reverse rotation of the hub workpiece, and the rotation period is 20-80 rpm, which reaches the grinding and polishing of each surface of the hub and each dead angle, and has high grinding and polishing precision, fast grinding and polishing, and grinding. The throwing effect is good. The hub bracket rail includes a rail seat 62 and a wear rail 63, and the wear rail 63 is fixed to the rail seat 62. There is another moving structure, that is, a gear is used instead of the moving wheel 51, and the rack is used instead of the wear rail 63. However, such a structure needs to be equipped with the protective cover 11 under the high-pressure scouring of the abrasive abrasive. Therefore, the present embodiment preferably moves the wheel 51 and wears. The track 63, the wear track 63 can be a plastic track, and the advantages of the plastic track are: 1. Since the wheel bracket guide rail is always under the high pressure erosion of the abrasive abrasive, the plastic track is not easy to wear. 2. It is not easy to slip between the plastic track and the moving wheel 51.
轮毂支架导轨下方的机架1上设有磨液磨料收集箱14,磨液磨料收集箱14与磨液磨料箱12相通,磨液磨料箱12与磨液箱13相通,磨液磨料箱12与磨液箱13之间设有磨液过滤板15,磨液过滤板15的孔径小于磨料直径,一般孔径为0.5~5mm之间,具体需要根据磨料的颗粒大小确定。磨液磨料收集箱14用于收集使用过的磨液磨料,磨液磨料经过磨液磨料收集箱14流入磨液磨料箱12内,然后经过磨液过滤板15,只有磨液进入磨液箱13内,此时,磨液箱13内只有磨液,而磨液磨料箱12内存在磨液磨料。 A grinding abrasive collecting box 14 is disposed on the frame 1 below the wheel bracket rail, the abrasive abrasive collecting box 14 is in communication with the grinding abrasive drum 12, the grinding abrasive box 12 is in communication with the grinding tank 13, and the grinding abrasive box 12 is A grinding fluid filter plate 15 is disposed between the grinding fluid tanks 13. The pore diameter of the grinding fluid filtering plate 15 is smaller than the diameter of the abrasive, and the general pore diameter is between 0.5 and 5 mm, which is specifically determined according to the particle size of the abrasive. The abrasive abrasive collection box 14 is used to collect the used abrasive abrasive. The abrasive abrasive flows into the abrasive abrasive tank 12 through the abrasive abrasive collection tank 14, and then passes through the abrasive filtration plate 15, and only the abrasive enters the abrasive tank 13 Inside, at this time, there is only grinding fluid in the grinding fluid tank 13, and there is a grinding abrasive in the grinding fluid abrasive box 12.
多个轮毂磨抛单元沿皮带2的输送方向依次设置在机架1上。每个轮毂磨抛单元均包括高压射流装置、两个磨液磨料输送装置和多个磨液磨料混合器7。高压射流装置的两端分别与磨液箱13、磨液磨料混合器7相连,磨液磨料输送装置的两端分别与磨液磨料箱12、磨液磨料混合器7相连:具体是高压射流装置包括高压射流泵31、高压主管32和高压分配器33,高压射流泵31通过高压主管32与高压分配器33相连;需要满足轮毂的磨抛质量,一般选用两个磨液磨料输送装置,每个磨液磨料输送装置均包括磨液磨料泵41、磨液磨料输送主管42和磨液磨料分配器43,磨液磨料泵41通过磨液磨料输送主管42与磨液磨料分配器43相连。每个磨液磨料混合器7上设有与高压分配器33相连的高压入口71和与磨液磨料分配器43相连的两个磨液磨料入口72,高压入口71处于磨液磨料混合器7的上端中部,两个磨液磨料入口72分别处于高压入口71两侧。高压入口71内流入的是经过高压射流泵31、高压主管32和高压分配器33处理的磨液,此时的磨液液压为0.2~1Mpa;磨液磨料入口72中流入的为金钢沙等固体颗粒状磨料与磨液的混合物;磨液磨料混合器7下端中部设有射流头73,射流头73与高压入口71、两个磨液磨料入口72之间相通,射流头73朝向轮毂支架导轨,在磨液磨料混合器7中磨液磨料与高压后的磨液混合,从射流头73喷向轮毂支架导轨上移动的轮毂工件,射流头73与轮毂旋转支架53之间的最短距离与高压射流装置的所产生的液压大小成正比,因为高压射流装置产生0.2~1Mpa的高压,所以射流头73与轮毂旋转支架53之间的最短距离优选在5~50cm之间。A plurality of hub grinding and polishing units are sequentially disposed on the frame 1 in the conveying direction of the belt 2. Each hub grinding and polishing unit includes a high pressure jet device, two abrasive abrasive delivery devices, and a plurality of abrasive abrasive mixers 7. The two ends of the high-pressure jet device are respectively connected with the grinding fluid tank 13 and the abrasive abrasive mixer 7. The two ends of the abrasive abrasive conveying device are respectively connected with the grinding abrasive drum 12 and the abrasive abrasive mixer 7: specifically the high-pressure jet device The utility model comprises a high pressure jet pump 31, a high pressure main pipe 32 and a high pressure distributor 33. The high pressure jet pump 31 is connected to the high pressure distributor 33 through the high pressure main pipe 32; the grinding and polishing quality of the hub is required to be met, and generally two abrasive abrasive conveying devices are selected, each The abrasive abrasive delivery device each includes a abrasive abrasive pump 41, a abrasive abrasive delivery tube 42 and a abrasive abrasive distributor 43 that is coupled to the abrasive abrasive distributor 43 by a abrasive abrasive delivery tube 42. Each of the abrasive abrasive mixers 7 is provided with a high pressure inlet 71 connected to the high pressure distributor 33 and two abrasive abrasive inlets 72 connected to the abrasive abrasive distributor 43, the high pressure inlet 71 being in the abrasive abrasive mixer 7. In the middle of the upper end, two abrasive abrasive inlets 72 are respectively located on either side of the high pressure inlet 71. Flown into the high pressure inlet 71 is a grinding liquid treated by the high pressure jet pump 31, the high pressure main pipe 32, and the high pressure distributor 33. At this time, the grinding fluid pressure is 0.2 to 1 MPa; the molten abrasive inlet 72 is filled with gold steel sand, etc. a mixture of solid particulate abrasive and grinding fluid; a middle portion of the lower end of the abrasive abrasive mixer 7 is provided with a jet head 73. The jet head 73 communicates with the high pressure inlet 71 and the two abrasive abrasive inlets 72, and the jet head 73 faces the hub bracket rail. In the abrasive abrasive mixer 7, the abrasive abrasive is mixed with the high-pressure grinding fluid, and is sprayed from the jet head 73 to the hub workpiece moved on the hub bracket rail, and the shortest distance and high pressure between the jet head 73 and the hub rotating bracket 53. The magnitude of the hydraulic pressure generated by the fluidic device is proportional, since the high pressure jet device produces a high pressure of 0.2 to 1 MPa, so the shortest distance between the jet head 73 and the hub rotating bracket 53 is preferably between 5 and 50 cm.
综上所述,该轮毂磨抛设备中的每个轮毂磨抛单元均通过高压射流对轮毂支架导轨上移动的轮毂工件进行磨抛加工,同时移动缸带动轮毂支架导轨往返移动,轮毂支架导轨上的移动轮通过转向器带动轮毂旋转支架上的轮毂工件正反转动,轮毂工件在磨液磨料高压射流达到每个面、每一个死角的磨抛,其磨抛精度高、磨抛速度快且磨抛效果好。同时,磨液磨料收集箱用于收集使用过的磨液磨料,磨液磨料经过磨液磨料收集箱流入磨液磨料箱内,然后经过磨液过滤板,只有磨液进入磨液箱内,磨液磨料箱的磨液磨料通过磨液磨料输送装置循环使用,磨液箱内的磨液通过高压射流装置循环使用。 In summary, each of the hub grinding and polishing units of the wheel grinding and polishing apparatus performs grinding and polishing on the hub workpiece moving on the wheel bracket rail by the high pressure jet, and simultaneously moves the cylinder to drive the wheel bracket rail to move back and forth, and the hub bracket rail The moving wheel drives the hub workpiece on the rotating bracket of the wheel to rotate forward and backward through the steering gear. The workpiece of the wheel is in the high-pressure jet of the abrasive abrasive to reach the grinding and polishing of each surface and each dead angle. The grinding and polishing precision is high, the grinding and polishing speed is fast and the grinding The throwing effect is good. At the same time, the abrasive abrasive collection box is used to collect the used abrasive abrasive. The abrasive abrasive flows into the abrasive abrasive tank through the abrasive abrasive collection box, and then passes through the grinding fluid filter plate. Only the grinding fluid enters the grinding fluid tank and is ground. The abrasive slurry of the liquid abrasive tank is recycled through the abrasive abrasive conveying device, and the grinding fluid in the grinding fluid tank is recycled through the high pressure jet device.

Claims (6)

  1. 一种轮毂磨抛设备,其特征在于:包括机架和设置在机架上的皮带、平移机构、磨液磨料箱、磨液箱、磨液磨料收集箱、多个轮毂安装装置、多个轮毂磨抛单元;多个轮毂安装装置依次安装在皮带上,每个轮毂安装装置包括移动轮、转向器、轮毂旋转支架和安装板,安装板安装在皮带上,轮毂旋转支架安装在安装板上端,移动轮安装在安装板下端;所述的平移机构包括移动缸和轮毂支架导轨,移动缸固定在机架上,轮毂支架导轨连接在移动缸的输出端上,轮毂安装装置上的移动轮在轮毂支架导轨上移动,移动缸带动轮毂支架导轨往返移动,轮毂支架导轨上的移动轮通过转向器带动轮毂旋转支架正反转动;轮毂旋转支架包括多根金属支杆,每根金属支杆上均设有防磨套和防磨轮毂限位块,防磨套套设在金属支杆外侧,防磨轮毂限位块滑动设置在防磨套上;磨液磨料收集箱处于轮毂支架导轨下方,磨液磨料收集箱与磨液磨料箱相通,磨液磨料箱与磨液箱相通,磨液磨料箱与磨液箱之间设有磨液过滤板,磨液过滤板的孔径小于磨料直径;A wheel hub grinding and polishing device, comprising: a frame and a belt disposed on the frame, a translation mechanism, a grinding abrasive drum, a grinding fluid tank, a grinding abrasive collection box, a plurality of hub mounting devices, and a plurality of hubs Grinding and polishing unit; a plurality of hub mounting devices are sequentially mounted on the belt, each hub mounting device comprises a moving wheel, a steering wheel, a hub rotating bracket and a mounting plate, the mounting plate is mounted on the belt, and the hub rotating bracket is mounted on the mounting plate end, The moving wheel is mounted at the lower end of the mounting plate; the translation mechanism includes a moving cylinder and a hub bracket rail, the moving cylinder is fixed on the frame, the hub bracket rail is connected to the output end of the moving cylinder, and the moving wheel on the hub mounting device is at the hub Moving on the bracket rail, the moving cylinder drives the wheel bracket rail to move back and forth, and the moving wheel on the wheel bracket rail drives the wheel rotating bracket to rotate forward and backward through the steering gear; the wheel rotating bracket includes a plurality of metal poles, and each metal pole is provided There are anti-wear sleeves and anti-wear wheel limit blocks. The anti-wear sleeves are set on the outer side of the metal rods, and the anti-wear wheel limit blocks are slidably set in the anti-wear. The grinding abrasive collecting box is below the wheel bracket guide rail, the abrasive abrasive collecting box is connected with the grinding abrasive box, the grinding abrasive box is connected with the grinding tank, and the grinding liquid filter is arranged between the grinding abrasive tank and the grinding tank. The diameter of the plate and the filter plate is smaller than the diameter of the abrasive;
    多个轮毂磨抛单元沿皮带的输送方向依次设置在机架上;每个轮毂磨抛单元均包括高压射流装置、磨液磨料输送装置和多个磨液磨料混合器;高压射流装置的两端分别与磨液箱、磨液磨料混合器相连,磨液磨料输送装置的两端分别与磨液磨料箱、磨液磨料混合器相连,高压射流装置包括高压射流泵、高压主管和高压分配器,高压射流泵通过高压主管与高压分配器相连,磨液磨料输送装置均包括磨液磨料泵、磨液磨料输送主管和磨液磨料分配器,磨液磨料泵通过磨液磨料输送主管与磨液磨料分配器相连;每个磨液磨料混合器上设有与高压分配器相连的高压入口、与磨液磨料分配器相连的两个磨液磨料入口以及与高压入口、两个磨液磨料入口之间相通的射流头,高压入口处于磨液磨料混合器的上端中部,两个磨液磨料入口分别处于高压入口两侧,射流头处于磨液磨料混合器的下端中部,射流头朝向轮毂支架导轨,射流头与轮毂旋转支架之间的最短距离为5~50cm之间。A plurality of wheel hub polishing units are sequentially disposed on the frame along the conveying direction of the belt; each wheel hub polishing unit comprises a high pressure jet device, a abrasive abrasive conveying device and a plurality of abrasive abrasive mixers; both ends of the high pressure jet device Connected to the grinding tank and the abrasive abrasive mixer respectively, the two ends of the abrasive abrasive conveying device are respectively connected with the grinding abrasive tank and the abrasive abrasive mixer, and the high pressure jet device comprises a high pressure jet pump, a high pressure main pipe and a high pressure distributor. The high pressure jet pump is connected to the high pressure distributor through a high pressure main pipe, and the abrasive abrasive conveying device comprises a grinding abrasive pump, a grinding abrasive conveying main pipe and a grinding abrasive distributor, and the abrasive abrasive pump passes the abrasive abrasive conveying main pipe and the abrasive abrasive. The distributor is connected; each of the abrasive abrasive mixers is provided with a high pressure inlet connected to the high pressure distributor, two abrasive abrasive inlets connected to the abrasive abrasive distributor, and between the high pressure inlet and the two abrasive abrasive inlets. The same jet head, the high pressure inlet is in the middle of the upper end of the abrasive abrasive mixer, and the two abrasive abrasive inlets are respectively on both sides of the high pressure inlet, the jet Abrasive grinding fluid in the middle of the lower end of the mixer, the jet head carriage rails towards the hub, and the hub rotating jet head between 5 ~ 50cm is the shortest distance between the scaffold.
  2. 根据权利要求1所述的一种轮毂磨抛设备,其特征在于:所述的轮毂支架导轨包括导轨座和防磨轨道,防磨轨道固定在导轨座上。A wheel hub grinding and polishing apparatus according to claim 1, wherein said wheel carrier rail comprises a rail seat and a wear rail, and the wear rail is fixed to the rail seat.
  3. 根据权利要求2所述的一种轮毂磨抛设备,其特征在于:相邻的两个轮毂安装装置之间的距离为60~80cm。A hub grinding and polishing apparatus according to claim 2, wherein a distance between adjacent two hub mounting devices is 60 to 80 cm.
  4. 根据权利要求1所述的一种轮毂磨抛设备,其特征在于:每个轮毂磨 抛单元上设有两个磨液磨料输送装置。A wheel grinding and polishing apparatus according to claim 1, wherein each wheel hub grinding machine There are two abrasive abrasive conveying devices on the throwing unit.
  5. 根据权利要求1所述的一种轮毂磨抛设备,其特征在于:所述的皮带通过皮带轮带动,皮带中部设有与其连为一体的皮带凸条,皮带轮中部设有与皮带凸条相匹配的皮带轮凹槽。A wheel hub grinding and polishing apparatus according to claim 1, wherein said belt is driven by a pulley, and a belt rib is integrally provided in the middle of the belt, and a middle portion of the pulley is matched with the belt rib. Pulley groove.
  6. 根据权利要求1所述的一种轮毂磨抛设备,其特征在于:机架上还设有多个防护罩。 A hub grinding and polishing apparatus according to claim 1, wherein the frame is further provided with a plurality of shields.
PCT/CN2014/086045 2014-04-04 2014-09-05 Wheel hub polishing equipment WO2015149480A1 (en)

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CN112372394A (en) * 2020-11-29 2021-02-19 湖南省品源机械制造有限公司 Staggered type hub surface grinding and feeding system

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CN203738499U (en) * 2014-04-04 2014-07-30 黄文侃 Hub polishing device
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CN107030562A (en) * 2017-05-19 2017-08-11 中信戴卡股份有限公司 A kind of switch type Double-station wheel burr remover
JP2022500259A (en) * 2018-09-17 2022-01-04 ハイパーサーム インコーポレイテッド Mobile water jetrail repair system

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CN112157575A (en) * 2020-09-21 2021-01-01 江苏张驰轮毂制造有限公司 Automobile aluminum alloy wheel hub polishing equipment
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CN112372394A (en) * 2020-11-29 2021-02-19 湖南省品源机械制造有限公司 Staggered type hub surface grinding and feeding system

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