WO2015141999A1 - Method for processing raw coffee beans - Google Patents

Method for processing raw coffee beans Download PDF

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Publication number
WO2015141999A1
WO2015141999A1 PCT/KR2015/002487 KR2015002487W WO2015141999A1 WO 2015141999 A1 WO2015141999 A1 WO 2015141999A1 KR 2015002487 W KR2015002487 W KR 2015002487W WO 2015141999 A1 WO2015141999 A1 WO 2015141999A1
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Prior art keywords
green beans
beans
germinated
coffee
washing
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PCT/KR2015/002487
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French (fr)
Korean (ko)
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홍기섭
김숙자
홍우혁
홍연서
Original Assignee
주식회사 미랑에프앤비
홍기섭
김숙자
홍우혁
홍연서
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Application filed by 주식회사 미랑에프앤비, 홍기섭, 김숙자, 홍우혁, 홍연서 filed Critical 주식회사 미랑에프앤비
Publication of WO2015141999A1 publication Critical patent/WO2015141999A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F5/00Coffee; Coffee substitutes; Preparations thereof
    • A23F5/20Reducing or removing alkaloid content; Preparations produced thereby; Extracts or infusions thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F5/00Coffee; Coffee substitutes; Preparations thereof
    • A23F5/02Treating green coffee; Preparations produced thereby

Definitions

  • the present invention relates to a method for processing coffee green beans, and more particularly, to germinate green coffee, and to remove the residual silver skin after washing and drying the coffee beans, GABA (GABA, gamma amino lactic acid) component of the coffee beans.
  • GABA GABA, gamma amino lactic acid
  • the conventional green beans have been removed during roasting, such as the silver skin (Center Silver), the center cut (Chaff), etc., which causes the rich miscellaneous taste, astringent taste, etc. I wouldn't taste good.
  • Seeds increase in nutrients at the time of germination and produce various microenzymes. Coffee beans are also dried and roasted when they are germinated to produce coffee beans. The GABA component is increased 2-3 times, and caffeine is reduced.
  • the coffee beans are germinated by being immersed in water (20 ° C.) at room temperature supplied in the germination bucket for a predetermined time, in which case the coffee beans are exposed for a long time in a humid environment,
  • the rapid proliferation and malodor was generated as well as the problem of low germination rate.
  • Korean Patent Application Publication No. 10-2011-0031299 shortened the germination time of coffee beans by using the characteristics of water, such as magnetized water
  • domestic registered patent 10-1031142 shortened the germination time of green beans by using alkaline hot water, but there was a problem in that the taste was not good because the silver skins were not sufficiently removed and remained in the beans.
  • a germination device is proposed, these inventions also have a disadvantage in that the taste of the beans is not good because the silver skin is not sufficiently removed and the problems remaining in the beans are not solved.
  • Patent Document 1 10-2011-0031299 A
  • Patent Document 2 10-1031142 B1
  • Patent Document 3 10-2011-0034047 A
  • Patent Document 4 10-2013-0083622 A
  • Patent Document 5 10-2014-0001301 A
  • an object of the present invention is to remove the harmful substances contained in green beans through the steps of washing, germinating, washing, drying and miscellaneous tastes of the green beans, to increase the nutritional content of green beans through rapid natural germination and caffeine It provides a processing method of green beans to remove the substances that cause the miscellaneous tastes of coffee such as silver skins, center cut chaff, sprouted green bean sprouts, and to have a clean taste and aroma.
  • Coffee green beans processing method of the present invention for achieving the above object, (a) washing the green beans, (b) germinating the washed green beans, (c) washing the germinated green beans And (d) drying the washed germinated green beans, and (e) removing the causative agent causing miscellaneous taste from the dried germinated green beans, wherein the causative agents are silver skins, center cuts. Chap, germinated green beans are characterized in that at least one of the shoots.
  • washing water In the steps of (a) washing the green beans and (c) washing the germinated green beans, microbubbles, electrolysis water or microbubbles-electrolyzed water are used as washing water.
  • the (b) germinating the washed green beans is characterized in that for supplying water of 50 ⁇ 70 °C to the washed green beans, germination for 4 to 5 hours while maintaining the germination temperature at 50 ⁇ 70 °C.
  • the drying (d) the dried germinated green beans is dried for 12 to 22 hours at a temperature of 50 ⁇ 70 °C, after drying the water content of the germinated green beans is characterized in that 9 ⁇ 10wt%.
  • miscellaneous taste such as astringent taste, which is excellent in the inherent flavor of coffee, and even if a large amount of coffee is consumed by reducing the content of caffeine, the problem caused by the excess of caffeine does not occur,
  • the content is high and has a beneficial advantage to the human body.
  • FIG. 2 is a view showing an approximate system of green coffee processing according to the present invention.
  • FIG. 3 is a schematic diagram of an apparatus for removing the causative agent of washed germinated green beans according to the present invention.
  • Example 4 is a photograph of germinated green beans according to Example 1 of the present invention.
  • the green coffee processing method of the present invention is to clean the dust and the like, while reducing the caffeine while increasing the content of the Gabba component, an effective nutrient of green beans, eliminating the miscellaneous taste of coffee to have a clean and rich coffee flavor It is done.
  • the moisture content of green beans can also be kept constant, it is easy to manage the freshness of green beans, it is characterized in that the flavor is also excellent.
  • the conventional coffee beans are imported from abroad and roasted as they are without any intermediate processing, so that they are not only exposed to dust, but also cause a bitter, astringent taste of the coffee.
  • the present invention improves the hygiene of green beans and removes the causative agents of miscellaneous tastes, thereby eliminating all the problems of conventional coffee beans, and further increasing the nutritional content of green beans through the germination of green beans.
  • the caffeine content By reducing the caffeine content to have a large amount of caffeine intake even if you consume a lot of coffee.
  • the present invention for this purpose, as shown in Figure 1 and 2, (a) washing the green beans, (b) germinating the washed green beans, (c) washing the germinated green beans and (d) drying the washed germinated green beans, and (e) removing the causative agent causing miscellaneous taste from the dried germinated green beans.
  • the washing of green beans is washed several times with cold water, and it is preferable to use microbubbles, electrolysis water or microbubbles-electrolysis water as washing water.
  • the microbubbles used as the washing water are small bubbles in micrometers, and refer to microbubbles of about 50 ⁇ m or less, and the microbubbles rise and rupture slowly above the water surface.
  • the microbubble generation principle is a principle that small bubbles emerge when a large amount of 0.1 mm of foam is added to the water containing negative ions and a strong pressure is applied to pass through the trumpet-shaped hole. Looking at the microbubble cleaning mechanism of the microbubble, after the object is suspended, positively charged bacteria are attracted by the electrostatic force of the negatively-charged microbubbles, and the energy generated when the hydroxyl radicals are instantaneously generated by physical shock or self destruction is used. It will have a sterilizing cleaning effect. The manufacture of such a microbubble is made using a microbubble group that is commercially available.
  • the electrolyzed water has no possibility of secondary contamination due to fast-acting bactericidal power and contamination of the water itself, and has a sterilizing effect without affecting the freshness, so that the electrolyzed water can be used stably.
  • the electrolyzed water (EW) Types of) include lightly acidic electrolyzed water using hydrochloric acid and sodium hypochlorite electrolyzed water by electrolyzing saline. In the present invention, sodium hypochlorite water is used.
  • the electrolyzed water is also prepared using a commercially available electrolyzed water maker.
  • the cleaning power is more excellent.
  • the green beans are washed with one of the above-described microbubbles, electrolyzed water and microbubble-electrolyzed water, and various bacteria, dusts, and the like contained in the green beans are sufficiently removed.
  • the reason for germinating green beans in the present invention is that when germinating green beans, not only the content of GABA, which is the main active ingredient of green beans, is dramatically increased, but the caffeine content of green beans is reduced, which is beneficial to the human body. .
  • the germination method is to soak the washed coffee beans in hot water to absorb the hot water into the coffee beans and then germinate them. That is, the conventional germination of green beans is to germinate green beans under a humid atmosphere. In this case, the germination period is long, resulting in low productivity, and there is a problem that green beans are easily rotted during germination.
  • a method of using separate magnetized water or alkaline water has also been proposed, in which case there is a problem such as the taste and aroma of green beans are changed. Therefore, in the present invention, 50 to 70 ° C. water is supplied to the washed green beans, and the green beans are germinated within 4 to 5 hours while maintaining the temperature of 50 to 70 ° C.
  • the germination temperature may vary slightly depending on the season, in the summer to maintain a relatively low temperature of 50 ⁇ 60 °C, in winter to maintain a high temperature of 60 ⁇ 70 °C to allow the germination to occur smoothly.
  • the supply amount of the water is not limited, so long as the green beans are immersed. For example, about 1 kg to 4 l of water can be used for 2 kg of green beans.
  • the reason for the germination temperature is 50 ⁇ 70 °C, if the germination temperature is less than 50 °C because the germination speed is low, the germination period is long, there is a risk of rot and miscellaneous growth of green beans, if the germination temperature is higher than 70 °C This is because the flavor of green beans may change due to too high temperature.
  • the reason for germination time of 4-5 hours is that germination does not occur when germination time is too short, and germination buds grow when it is longer than 5 hours. Minutes can be reduced and productivity is not good.
  • the germination is to be made in the germination device that can maintain a constant temperature, supply hot water using an electric water heater, using a germination box made of stainless steel, green beans, it is preferable to cover the lid to prevent heat loss .
  • washing may be performed using water, or microbubbles, electrolytic water or microbubble-electrolyzed water may be used as in step (a), but microorganisms may have multiplied during germination. It is more preferable to use bubble, electrolyzed water or microbubble-electrolyzed water.
  • the sprouted green beans contain germinated sprouts, but since the germinated sprouts are removed and only the germinated green beans are used for roasting, it is preferable to remove the sprouts of germinated green beans during washing, but the drying step of removing green tea and the causative agents Since germination buds are sufficiently removed, there is no need to intentionally completely remove the sprouts of the sprouted green beans at this stage, so that the shoots are naturally removed during washing.
  • this step may also be washed using an automatic washing device, and hot water may be supplied using an electric water heater.
  • the washed germinated green beans are dried.
  • the drying is preferably hot-air dried 12-22 hours at a temperature of 50 ⁇ 70 °C the same as the germination temperature.
  • the drying temperature is the same as the germination temperature, but the germination buds are removed to some extent through the washing of the germinated green beans, and the green beans are no longer germinated because the drying proceeds in a non-wet atmosphere.
  • the germination temperature is 50 ⁇ 70 °C because the drying time is too long when the temperature is too low, the flavor of the green beans may change when the temperature is high, the reason for the drying time is 12 to 22 hours too short of green beans This is because there is an unpleasant scent when roasting due to high moisture content and there is a fear of rot. If the drying time is too long, the moisture content becomes too small, so the flavor of the beans is not good and the productivity is not good. And it is preferable to give a flow to the germinated green beans during drying to facilitate the drying. The flow may be a separate flow generating device, it is enough to shake the container containing the sprouted green beans.
  • a conventional hot air drying apparatus can be used.
  • the moisture content of the germinated green beans becomes 9 ⁇ 10wt%, and the taste and aroma of the beans are the best when roasting by adjusting the moisture content of the germinated green beans to an optimal state, It is a fresh green bean without fear of corruption due to high water content.
  • the present invention is to perform the step of removing the causative material after the drying step. Removal of the causative agent can be removed through a dust collection method from dried germinated green beans.
  • the dried germinated green beans are placed in the inner cylinder of the dust collector, and the dried germinated green beans and the air contained in the inner cylinder of the dust collector are forced to flow through an agitator installed in the inner cylinder while supplying air through the air supply port of the inner dust collector,
  • the causative material is separated from the dried germinated green beans, and the separated causative material and inlet air are discharged through the outlet to be collected by a cyclone or the like.
  • one or more outlets may be formed, and a plurality of outlets may be provided throughout the inner cylinder to quickly remove the separated cause material.
  • the discharge port is provided with a screen or filter so that the sprouted green beans are not discharged.
  • the step (e) of removing the causative agent of miscellaneous taste from the dried germinated green beans will be described as an example.
  • an inner cylinder 10 rotatable by a driving means or an inner cylinder 10 provided with an agitator inside the inner cylinder, an air supply port 11 formed at one side of the inner cylinder 10, and supplying air, and the other side of the inner cylinder 10.
  • An air outlet 12 formed in the air outlet 12 to connect the air outlet 12 and the air supply port 11 to circulate air, and the air outlet 12 on the side of the air outlet 12
  • a blower fan 30 coupled to the flow tube 20 so as to blow air drawn out from the inner cylinder 10 to circulate along the air flow tube 20 to the dryer inner cylinder 10, and the air flow tube
  • the dust collector which consists of the cyclone 40 which removes the causative substance in the air which is installed in communication with 20 and circulates can be used.
  • the washed germinated green beans are put into the inner barrel 10 and air is supplied to the inner barrel 10 through an air supply port 11, the germinated green beans dried by the stirrer installed inside the inner barrel 10.
  • the germinated green beans are stirred by the stirring or the rotation of the inner cylinder 10, and the causative material is separated from the germinated green beans.
  • the separated causative material and air are discharged through the air outlet 12 on the other side, and the discharged air is removed from the causative material by removing the causative material in the air through the cyclone 40.
  • the screen (13) is installed in the discharge port 12, the germination green beans do not pass, only the causative material passes.
  • the present invention is sufficient to simply remove the causative material in the germinated green bean through the causative material removing step, but the dust collecting method (dust collector) has been proposed in the method, but the causative material is removed using other methods other than the dust collecting method. Of course it is possible.
  • Green beans which have all dust, silver skin, impurities, and center cut chaff removed through the above process, have a clean and rich taste and aroma when roasted and coffee is extracted, and the freshness is also excellent. It can increase.
  • Green beans processed as in the present invention can be extracted by ingesting coffee by roasting according to the conventional roasting method.
  • the green beans processed as described above are stored separately according to the type of green beans, impurities are removed and rich in nutrition, freshness of the green beans is improved.
  • Imported beans were prepared, and the imported beans were washed using microbubble-electrolyzed water prepared by using an electrolyzed water-microbubble machine (TW-E-0201, Techwin).
  • TW-E-0201, Techwin an electrolyzed water-microbubble machine
  • the imported green beans are Kenya AA of Arabica species, which are imported products, so there is no information on when they were produced and how many years old.
  • the green beans were placed in cotton bags of 2 kg each in a stainless steel box that could be loaded into a germination chamber. Then, 2 kg of bottled water (60 ° C.) heated with an electric water heater was added thereto. Next, the lid of the stainless steel box was covered and placed in the germination chamber, and germination was carried out for 5 hours with the germination chamber at a temperature of about 60 ° C. After 5 hours, the stainless steel box was taken out to check the germination state of the green beans. 4 is a photograph showing germinated green beans.
  • the germinated green beans were washed once again using microbubble-electrolyzed water, and then placed in a stainless steel pallet, placed in a dryer, and dried at 60 ° C. for 15 hours.
  • the palette was shaken every 2 hours to give flow to the green beans.
  • the dried green beans are put into the dust collector and the silver germinated green beans are stirred while supplying air to separate the silver skin, the center cut, the germinated shoots, and the like from the dried germinated green beans. It was. And roasted it.
  • Example 2 It carried out similarly to Example 1, but the temperature of the bottled water thrown in during germination was 50 degreeC.
  • Example 2 It carried out similarly to Example 1, but the temperature of the bottled water thrown in during germination was 40 degreeC.
  • Example 2 The same procedure as in Example 1 was carried out, but the dried green beans were roasted as they were without being put into the dust collector.
  • the drying temperature is 30 °C, and after drying the dried green beans were roasted as it is not put into the dust collector.
  • the germination rate was measured by using 100 green soybeans in one experiment. Experiments were performed five times and the results were expressed as average values.
  • Example 1 As can be seen in Table 1, the germination rate of Example 1, which is high in temperature, was higher than that of Example 2, and Comparative Example 1 outside the germination temperature of the present invention was able to confirm that germination rate was significantly low.
  • Example 1 and Comparative Examples 2, 3 processed as described above, extract the coffee in the same way using the roasted beans, sensory to 20 general consumers who answered that they like coffee Inspection was carried out.
  • Example 1 received a high overall score compared to Comparative Examples 2, 3, it was confirmed that using the green beans processed by the present invention has a high degree of consumer preference.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
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Abstract

The present invention relates to a method for processing raw coffee beans, comprising the steps of: (a) washing raw beans; (b) germinating the washed raw beans; (c) washing the germinated raw beans; (d) drying the washed germinated raw beans; and (e) removing a source material of an impure taste from the dried germinated raw beans, wherein the source material of an impure taste is at least one of the silver skin, chaff of the center cut and sprouts of germinated raw beans. According to the present invention, there are advantages of having the original taste of coffee due to the absence of the impure taste, not causing problems due to excessive caffeine even if a large quantity of coffee is consumed by decreasing the content of caffeine, and providing benefits to the human body by increasing the content of the original nutrients of coffee. In addition, there is an advantage of increasing public health through having a low caffeine content and processing of raw beans rich in nutrients.

Description

커피 생두 가공방법How to process green coffee beans
본 발명은 커피 생두 가공방법에 관한 것으로, 더욱 상세하게는 커피의 생두를 발아시키고, 이를 세척 및 건조한 후 잔여 실버 스킨(Silver Skin) 등을 제거함으로써, 원두의 가바(GABA, 감마아미노락산) 성분을 증가시키고, 신선도는 물론 맛과 향이 우수한 커피 생두 가공방법에 관한 것이다.The present invention relates to a method for processing coffee green beans, and more particularly, to germinate green coffee, and to remove the residual silver skin after washing and drying the coffee beans, GABA (GABA, gamma amino lactic acid) component of the coffee beans. To increase the freshness, as well as to a coffee bean processing method excellent in taste and aroma.
현재까지의 원두는 아프리카, 중남미 등 후진국가에서 수입된 생두를 바로 로스팅함으로써, 생두의 위생상태가 매우 불량하고 농약 등 유해물질에도 노출되어 있었다. 또한, 수확 후 오래된 상태로 유통되어 신선도가 떨어짐은 물론, 로스팅 후에도 향과 맛에 있어서 좋지 못한 원두가 많았다. 또한, 생두의 습도 역시 일정하게 관리되지 않아 그 신선도가 더욱 좋지 못한 문제가 있었다.To date, beans have been roasted directly from underdeveloped countries such as Africa and Latin America, resulting in poor sanitation and exposure to harmful substances such as pesticides. In addition, after harvesting, it is distributed in an old state, and the freshness is reduced, and even after roasting, there are many unfavorable beans in flavor and taste. In addition, the humidity of the green beans were also not managed constantly, the freshness had a worse problem.
아울러, 종래의 생두는 텁텁한 잡맛, 떫은맛 등의 원인이 되는 실버 스킨(Silver Skin), 센터컷(Center Cut)의 채프(Chaff) 등을 로스팅 시에 제거하였으나, 로스팅 시 이러한 원인물질이 충분히 제거되지 못해 그 맛이 좋지 못하였다.In addition, the conventional green beans have been removed during roasting, such as the silver skin (Center Silver), the center cut (Chaff), etc., which causes the rich miscellaneous taste, astringent taste, etc. I couldn't taste good.
한편, 발아 제품이 건강에 유리하다는 것은 널리 알려진 사실이다. 모든 종자는 발아 순간 최고의 영양가를 지닌다는 것은 독일 막스프랑크 연구소에서 1993년에 발표한 연구 결과로 인하여 세계에 널리 알려지게 되었다.On the other hand, it is well known that germinated products are beneficial to health. All seeds have the highest nutritional value at the time of germination and are widely known around the world due to the results of a study published in 1993 by the Max Franck Institute in Germany.
종자는 발아 시점에 다량의 영양소가 증가하고 각종의 미량 효소가 생성된다. 커피 생두도 발아시 건조하고 로스팅(roasting)하여 커피 원두를 제조하면 상기 가바 성분이 2~3배 증가하며, 카페인도 줄어든다. Seeds increase in nutrients at the time of germination and produce various microenzymes. Coffee beans are also dried and roasted when they are germinated to produce coffee beans. The GABA component is increased 2-3 times, and caffeine is reduced.
종래 기술에 따르면, 커피 생두를 세척한 후 발아 통 내에 공급된 상온의 물(20℃)에 일정시간 침지시킴으로써, 커피 생두를 발아시키게 되는데, 이러한 경우 커피 생두가 습윤한 환경에서 장시간 노출되어, 세균이 급격하게 증식되고 악취가 발생됨은 물론 발아율도 낮아지는 문제가 있었다. According to the prior art, after washing the coffee beans, the coffee beans are germinated by being immersed in water (20 ° C.) at room temperature supplied in the germination bucket for a predetermined time, in which case the coffee beans are exposed for a long time in a humid environment, The rapid proliferation and malodor was generated as well as the problem of low germination rate.
상기와 같이 발아시간이 길어짐에 따라 발생되는 문제를 해결하기 위하여, 국내 선출원된 공개특허 제10-2011-0031299호는 자화수라는 물의 특성을 이용하여 커피 생두의 발아시간을 단축하였으며, 국내 등록특허 제10-1031142호는 알카리성 온수를 이용하여 생두의 발아시간을 단축하였으나, 실버 스킨 등이 충분히 제거되지 못하고 원두 내에 잔류함으로써, 그 맛이 좋지 못한 문제점이 있었다. In order to solve the problem caused by the longer germination time as described above, Korean Patent Application Publication No. 10-2011-0031299 shortened the germination time of coffee beans by using the characteristics of water, such as magnetized water, domestic registered patent 10-1031142 shortened the germination time of green beans by using alkaline hot water, but there was a problem in that the taste was not good because the silver skins were not sufficiently removed and remained in the beans.
또한, 선출원된 국내 공개특허 제10-2011-0034047호, 국내 공개특허 제10-2013-0083622호 및 국내 공개특허 10-2014-0001301호 역시 발아시간을 단축하기 위해 자화 활성수를 이용하는 발아방법 및 발아장치 등을 제안하였으나, 이러한 발명들 역시 실버 스킨 등이 충분히 제거되지 못하고 원두 내에 잔류하는 문제점을 해소하지 못하여, 원두의 맛이 좋지 못한 단점이 있었다.In addition, Korean Patent Application Publication Nos. 10-2011-0034047, 10-2013-0083622, and 10-2014-0001301, which are previously filed, also use a germination method using magnetized active water to shorten germination time. Although a germination device is proposed, these inventions also have a disadvantage in that the taste of the beans is not good because the silver skin is not sufficiently removed and the problems remaining in the beans are not solved.
더욱이, 이러한 선출원된 특허들 모두 원두 내에 잔류하는 농약과 번식된 잡균 등을 제거하지 못해 위생상에 문제가 있었다.Moreover, all of these pre-patent patents have hygiene problems because they cannot remove pesticides and propagated germs remaining in the beans.
[선행기술문헌][Preceding technical literature]
[특허문헌][Patent Documents]
(특허문헌 1) 10-2011-0031299 A(Patent Document 1) 10-2011-0031299 A
(특허문헌 2) 10-1031142 B1(Patent Document 2) 10-1031142 B1
(특허문헌 3) 10-2011-0034047 A(Patent Document 3) 10-2011-0034047 A
(특허문헌 4) 10-2013-0083622 A(Patent Document 4) 10-2013-0083622 A
(특허문헌 5) 10-2014-0001301 A(Patent Document 5) 10-2014-0001301 A
따라서, 본 발명의 목적은 생두를 세척, 발아, 세척, 건조 및 잡맛의 원인물질 제거단계를 통하여, 생두에 포함된 유해물질을 제거하고, 신속한 자연발아를 통해 생두의 영양성분은 증대시키고 카페인은 감소시키며, 실버 스킨, 센터컷의 채프, 발아 생두의 싹 등 커피의 잡맛의 원인이 되는 물질을 제거하여 깨끗한 맛과 향을 갖도록 하는 생두의 가공방법을 제공하는 것이다.Therefore, an object of the present invention is to remove the harmful substances contained in green beans through the steps of washing, germinating, washing, drying and miscellaneous tastes of the green beans, to increase the nutritional content of green beans through rapid natural germination and caffeine It provides a processing method of green beans to remove the substances that cause the miscellaneous tastes of coffee such as silver skins, center cut chaff, sprouted green bean sprouts, and to have a clean taste and aroma.
상기한 목적을 달성하기 위한 본 발명의 커피 생두 가공방법은, (a) 생두를 세척하는 단계와, (b) 상기 세척된 생두를 발아시키는 단계와, (c) 상기 발아된 발아 생두를 세척하는 단계와, (d) 상기 세척된 발아 생두를 건조하는 단계와, (e) 상기 건조된 발아 생두로부터 잡맛의 원인이 되는 원인물질을 제거하는 단계를 포함하며, 상기 원인물질은 실버 스킨, 센터컷의 채프, 발아 생두의 싹 중 1종 이상의 것임을 특징으로 한다.Coffee green beans processing method of the present invention for achieving the above object, (a) washing the green beans, (b) germinating the washed green beans, (c) washing the germinated green beans And (d) drying the washed germinated green beans, and (e) removing the causative agent causing miscellaneous taste from the dried germinated green beans, wherein the causative agents are silver skins, center cuts. Chap, germinated green beans are characterized in that at least one of the shoots.
상기 (a) 생두를 세척하는 단계와, (c) 상기 발아된 발아 생두를 세척하는 단계에서, 세척수로서 마이크로버블, 전기분해수 또는 마이크로버블-전기분해수를 이용하는 것을 특징으로 한다.In the steps of (a) washing the green beans and (c) washing the germinated green beans, microbubbles, electrolysis water or microbubbles-electrolyzed water are used as washing water.
상기 (b) 상기 세척된 생두를 발아시키는 단계는, 상기 세척된 생두에 50~70℃의 물을 공급하고, 발아온도를 50~70℃로 유지하면서 4~5시간 발아시키는 것을 특징으로 한다.The (b) germinating the washed green beans is characterized in that for supplying water of 50 ~ 70 ℃ to the washed green beans, germination for 4 to 5 hours while maintaining the germination temperature at 50 ~ 70 ℃.
상기 (d) 상기 세척된 발아 생두를 건조하는 단계는, 50~70℃의 온도에서 12~22시간 동안 건조하며, 건조 후 발아 생두의 수분함유량은 9~10wt%인 것을 특징으로 한다.The drying (d) the dried germinated green beans is dried for 12 to 22 hours at a temperature of 50 ~ 70 ℃, after drying the water content of the germinated green beans is characterized in that 9 ~ 10wt%.
상기 (e) 상기 건조된 발아 생두로부터 잡맛의 원인물질을 제거하는 단계는,(E) removing the causative agent of miscellaneous taste from the dried germinated green beans,
상기 세척된 발아 생두를 집진장치에 투입하고, 상기 집진장치 내부로 공기를 공급하면서 상기 건조된 발아 생두를 교반시킴으로써, 상기 건조된 발아 생두로부터 원인물질을 분리하고, 상기 분리된 원인물질과 공기를 외부로 배출시켜 원인물질을 집진하는 것을 특징으로 한다.Injecting the washed germinated green beans into the dust collector and agitating the dried germinated green beans while supplying air into the dust collector, thereby separating the causative substances from the dried germinated green beans and separating the separated causative substances and air. It is characterized by collecting the causative material by discharging to the outside.
본 발명에 의하면, 떫은맛 등의 잡맛이 없어 커피 고유의 풍미가 우수하며, 카페인의 함량을 줄여 다량의 커피를 섭취하더라도 카페인의 과다로 인한 문제가 발생하지 않고, 커피 고유의 영양 성분인 가바 성분의 함량은 높여 인체에 유익한 장점이 있다.According to the present invention, there is no miscellaneous taste such as astringent taste, which is excellent in the inherent flavor of coffee, and even if a large amount of coffee is consumed by reducing the content of caffeine, the problem caused by the excess of caffeine does not occur, The content is high and has a beneficial advantage to the human body.
또한, 카페인이 적으며, 영양 성분이 풍부한 원두로의 가공을 통해 국민건강을 증대시킬 수 있는 장점이 있다.In addition, there is a low caffeine, there is an advantage that can increase the public health by processing into a nutritious rich beans.
도 1은 본 발명에 따른 커피 생두 가공방법의 제조공정도이다.1 is a manufacturing process of the coffee green beans processing method according to the present invention.
도 2는 본 발명에 따른 커피 생두 가공의 대략적인 시스템을 나타낸 도면이다.2 is a view showing an approximate system of green coffee processing according to the present invention.
도 3은 본 발명에 따른 세척된 발아 생두의 원인물질 제거단계를 위한 장치의 개략도이다.3 is a schematic diagram of an apparatus for removing the causative agent of washed germinated green beans according to the present invention.
도 4는 본 발명의 실시예 1에 따른 발아된 생두의 사진이다.4 is a photograph of germinated green beans according to Example 1 of the present invention.
이하, 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail.
본 발명의 커피 생두 가공방법은 먼지 등이 깨끗이 세척되고, 카페인을 줄이면서도 생두의 유효 영양성분인 가바 성분의 함량을 높이며, 커피의 잡맛을 없애 깨끗하고 풍부한 커피의 풍미를 가질 수 있도록 하는 것을 특징으로 한다. 아울러, 본 발명에 따르면 생두의 수분함유량 역시 일정하게 유지될 수 있어 생두의 신선도 관리가 용이하며, 풍미 역시 우수하도록 하는 것을 특징으로 한다.The green coffee processing method of the present invention is to clean the dust and the like, while reducing the caffeine while increasing the content of the Gabba component, an effective nutrient of green beans, eliminating the miscellaneous taste of coffee to have a clean and rich coffee flavor It is done. In addition, according to the present invention, the moisture content of green beans can also be kept constant, it is easy to manage the freshness of green beans, it is characterized in that the flavor is also excellent.
즉, 종래의 커피 생두는 해외에서 수입되어 어떠한 중간가공과정 없이 그대로 로스팅됨으로써, 먼지 등에 노출된 상태로 로스팅될 뿐 아니라, 커피의 씁쓸한 맛, 떫은맛 등의 원인이 되는 실버 스킨(Siver skin), 센터컷(Center cut)의 채프(Chaff) 등이 함께 잔류하여 커피의 맛과 향이 좋지 못한 문제가 있었다. In other words, the conventional coffee beans are imported from abroad and roasted as they are without any intermediate processing, so that they are not only exposed to dust, but also cause a bitter, astringent taste of the coffee. There was a problem that the taste and aroma of the coffee was poor because the chaff of the center cut was left together.
따라서, 본 발명은 생두의 위생을 좋게 하고, 이러한 잡맛의 원인물질을 제거함으로써, 종래 커피 생두가 갖는 제반문제점을 해소할 뿐 아니라, 생두의 발아를 통해 생두의 영양물질을 더욱 증가시키고, 생두가 갖는 카페인 함량을 줄여 커피를 다량 섭취하더라도 카페인의 섭취량이 많지 않도록 하는 것이다.Therefore, the present invention improves the hygiene of green beans and removes the causative agents of miscellaneous tastes, thereby eliminating all the problems of conventional coffee beans, and further increasing the nutritional content of green beans through the germination of green beans. By reducing the caffeine content to have a large amount of caffeine intake even if you consume a lot of coffee.
이를 위한 본 발명은, 도 1 및 도 2와 같이, (a) 생두를 세척하는 단계와, (b) 상기 세척된 생두를 발아시키는 단계와, (c) 상기 발아된 발아 생두를 세척하는 단계와, (d) 상기 세척된 발아 생두를 건조하는 단계와, (e) 상기 건조된 발아 생두로부터 잡맛의 원인이 되는 원인물질을 제거하는 단계를 포함한다.The present invention for this purpose, as shown in Figure 1 and 2, (a) washing the green beans, (b) germinating the washed green beans, (c) washing the germinated green beans and (d) drying the washed germinated green beans, and (e) removing the causative agent causing miscellaneous taste from the dried germinated green beans.
이하, 상기 생두의 가공 단계별로 본 발명을 상세히 설명하도록 한다. Hereinafter, the present invention will be described in detail for each processing step of the green beans.
(a) 생두를 세척하는 단계.(a) washing the green beans.
먼저, 수입 생두를 깨끗이 세척하는 단계를 통해 생두에 포함된 잔류농약, 미세먼지 등을 제거한다. 여기서, 생두의 세척은 찬물을 이용하여 여러 번에 걸쳐 세척하는데, 세척수로서 마이크로버블, 전기분해수 또는 마이크로버블-전기분해수를 이용함이 바람직하다.First, to remove the residual pesticides, fine dust, etc. contained in the green beans through the step of washing the imported green beans. Here, the washing of green beans is washed several times with cold water, and it is preferable to use microbubbles, electrolysis water or microbubbles-electrolysis water as washing water.
상기 세척수로서 사용되는 마이크로버블은 마이크로미터 단위의 작은 기포로, 약 50㎛ 이하의 미세한 기포를 말하며, 상기 마이크로버블은 수면 위로 천천히 상승하며 파열하게 된다. 상기 마이크로버블 발생 원리는 마이너스 이온을 함유한 물에 0.1mm의 거품을 대량 넣어 강한 압력을 가하여 나팔 모양의 구멍을 통과시키면 작은 버블이 나오는 원리이다. 상기 마이크로 버블의 살균 세정 메커니즘을 살펴보면 처리 대상을 부유시킨 후, 음전하를 띤 마이크로버블의 정전기력으로 양전하를 띤 박테리아가 이끌려서 물리적 충격이나 자체 파괴에 의해 하이드록실 라디칼이 순간적으로 발생할 때 생성되는 에너지를 이용하여 살균 세정효과를 갖는 것이다. 이러한 마이크로버블의 제조는 종래 시판되고 있는 마이크로버블기를 이용하여 제조한다.The microbubbles used as the washing water are small bubbles in micrometers, and refer to microbubbles of about 50 μm or less, and the microbubbles rise and rupture slowly above the water surface. The microbubble generation principle is a principle that small bubbles emerge when a large amount of 0.1 mm of foam is added to the water containing negative ions and a strong pressure is applied to pass through the trumpet-shaped hole. Looking at the microbubble cleaning mechanism of the microbubble, after the object is suspended, positively charged bacteria are attracted by the electrostatic force of the negatively-charged microbubbles, and the energy generated when the hydroxyl radicals are instantaneously generated by physical shock or self destruction is used. It will have a sterilizing cleaning effect. The manufacture of such a microbubble is made using a microbubble group that is commercially available.
그리고 전기분해수는 속효성의 살균력과 물 자체의 오염에 따른 2차적 오염 가능성이 없으며, 선도에 영향을 미치지 않고 살균 효과를 나타내기 때문에, 안정적인 사용이 가능한 것으로, 상기 전기분해수(electrolyzed water, EW)의 종류에는 염산을 이용한 미산성차아염소산수(slightly acidic electrolyzed water)와 식염수를 전기분해한 차아염소산나트륨수(sodium hypochloriteelectrolyzed water)가 있는데, 본 발명에서는 차아염소산나트륨수를 사용한다. 상기 전기분해수 역시 시판되고 있는 전기분해수 제조기를 이용하여 제조한다.The electrolyzed water has no possibility of secondary contamination due to fast-acting bactericidal power and contamination of the water itself, and has a sterilizing effect without affecting the freshness, so that the electrolyzed water can be used stably. The electrolyzed water (EW) Types of) include lightly acidic electrolyzed water using hydrochloric acid and sodium hypochlorite electrolyzed water by electrolyzing saline. In the present invention, sodium hypochlorite water is used. The electrolyzed water is also prepared using a commercially available electrolyzed water maker.
또한, 상기 전기분해수를 마이크로버블기로 마이크로버블을 발생시킨 마이크로버블-전기분해수를 사용할 경우, 그 세척력이 더욱 우수하게 된다. In addition, in the case of using the microbubble-electrolyzed water in which the electrolyzed water is generated as a microbubble with a microbubble, the cleaning power is more excellent.
본 발명에서는 상기한 마이크로버블, 전기분해수, 마이크로버블-전기분해수 중 선택된 1종의 세척수로서 생두를 세척함으로써, 생두에 포함된 각종 세균, 먼지 등이 충분히 제거된다.In the present invention, the green beans are washed with one of the above-described microbubbles, electrolyzed water and microbubble-electrolyzed water, and various bacteria, dusts, and the like contained in the green beans are sufficiently removed.
그리고 상기 (a) 세척단계는 도 2에서와 같이, 생두를 자동세척장치에 투입한 후, 세척수 제조기를 통해 제조된 세척수를 세척장치 내부로 공급함으로써, 이루어질 수 있다. And (a) the washing step, as shown in Figure 2, after the green beans are put into the automatic washing apparatus, by supplying the washing water prepared through the washing water maker into the washing apparatus.
(b) 상기 세척된 생두를 발아시키는 단계.(b) germinating the washed green beans.
상기와 같이 세척이 완료되면, 상기 세척된 생두를 발아시킨다. 본 발명에서 생두를 발아시키는 이유는, 생두를 발아시킬 경우 생두의 주요 유효성분인 가바(GABA) 성분의 함유량이 획기적으로 증가할 뿐 아니라, 생두가 갖는 카페인 함량이 감소하여 인체에 유익하기 때문이다.When the washing is completed as described above, germinate the washed green beans. The reason for germinating green beans in the present invention is that when germinating green beans, not only the content of GABA, which is the main active ingredient of green beans, is dramatically increased, but the caffeine content of green beans is reduced, which is beneficial to the human body. .
상기 발아 방법은, 세척된 커피 생두를 온수 중에 침지시켜 온수를 커피 생두에 흡수시킨 후, 이를 발아시키는 것이다. 즉, 종래 생두의 발아법은 습윤분위기 하에서 생두를 발아시키는 것인데, 이러한 경우 발아기간이 오래 걸려 생산성이 저하됨은 물론, 발아 중 생두가 쉽게 부패하는 등의 문제가 있었다. 또한, 별도의 자화수나 알칼리수를 이용하는 방법 역시 제안되었는데, 이러한 경우 생두의 맛과 향이 변화되는 등의 문제점이 있었다. 따라서, 본 발명에서는 세척된 생두에 50~70℃의 물을 공급하고, 50~70℃의 온도를 유지하면서 생두를 4~5시간 내에 발아시키는 것이다. 여기서, 상기 발아온도는 계절에 따라 약간 달라질 수 있는데, 여름철에는 50~60℃의 비교적 낮은 온도를 유지하고, 겨울철에는 60~70℃의 높은 온도를 유지하여 발아가 원활히 일어나도록 한다. 그리고 상기 물의 공급량은 제한하지 않으며, 생두가 침지될 정도면 족하다. 예를 들면 생두 2kg에 물 1~4ℓ 정도를 사용할 수 있다.The germination method is to soak the washed coffee beans in hot water to absorb the hot water into the coffee beans and then germinate them. That is, the conventional germination of green beans is to germinate green beans under a humid atmosphere. In this case, the germination period is long, resulting in low productivity, and there is a problem that green beans are easily rotted during germination. In addition, a method of using separate magnetized water or alkaline water has also been proposed, in which case there is a problem such as the taste and aroma of green beans are changed. Therefore, in the present invention, 50 to 70 ° C. water is supplied to the washed green beans, and the green beans are germinated within 4 to 5 hours while maintaining the temperature of 50 to 70 ° C. Here, the germination temperature may vary slightly depending on the season, in the summer to maintain a relatively low temperature of 50 ~ 60 ℃, in winter to maintain a high temperature of 60 ~ 70 ℃ to allow the germination to occur smoothly. And the supply amount of the water is not limited, so long as the green beans are immersed. For example, about 1 kg to 4 l of water can be used for 2 kg of green beans.
상기 발아온도를 50~70℃로 하는 이유는, 발아온도가 50℃ 미만일 경우 발아속도가 느려 발아기간이 길어지게 되므로, 생두의 부패 및 잡균의 번식 우려가 있고, 발아온도가 70℃보다 높을 경우 너무 고온이 되어 생두의 풍미가 변할 수 있기 때문이며, 발아시간을 4~5시간으로 하는 이유는 발아시간이 너무 짧으면 발아가 일어나지 못하고, 5시간보다 길어질 경우 발아된 싹이 생육하게 됨으로써, 생두 내의 유효성분이 오히려 감소할 수 있으며, 생산성도 좋지 못하기 때문이다. The reason for the germination temperature is 50 ~ 70 ℃, if the germination temperature is less than 50 ℃ because the germination speed is low, the germination period is long, there is a risk of rot and miscellaneous growth of green beans, if the germination temperature is higher than 70 ℃ This is because the flavor of green beans may change due to too high temperature. The reason for germination time of 4-5 hours is that germination does not occur when germination time is too short, and germination buds grow when it is longer than 5 hours. Minutes can be reduced and productivity is not good.
그리고 상기 발아는 일정온도를 유지할 수 있는 발아장치에서 이루어지도록 하고, 전기온수기를 이용하여 온수를 공급하며, 생두는 스테인리스 재질의 발아상자를 이용하고, 열손실의 방지를 위해 뚜껑을 덮는 것이 바람직하다. 아울러, 상기 발아상자 하나당 약 2kg의 생두를 담을 수 있도록 하여 발아가 용이하게 이루어질 수 있도록 한다.And the germination is to be made in the germination device that can maintain a constant temperature, supply hot water using an electric water heater, using a germination box made of stainless steel, green beans, it is preferable to cover the lid to prevent heat loss . In addition, it is possible to contain about 2kg of green beans per germination box to facilitate germination.
(c) 상기 발아된 발아 생두를 세척하는 단계.(c) washing the germinated green beans.
발아가 완료되면, 발아된 발아 생두를 다시 세척한다.When germination is complete, wash the germinated green beans again.
이때의 세척은 물을 이용하여 할 수도 있고, 앞선 (a) 단계와 같이 마이크로버블, 전기분해수 또는 마이크로버블-전기분해수를 이용할 수도 있는 것이나, 발아시에 잡균이 번식했을 우려가 있으므로, 마이크로버블, 전기분해수 또는 마이크로버블-전기분해수를 이용하는 것이 더욱 바람직하다. At this time, washing may be performed using water, or microbubbles, electrolytic water or microbubble-electrolyzed water may be used as in step (a), but microorganisms may have multiplied during germination. It is more preferable to use bubble, electrolyzed water or microbubble-electrolyzed water.
상기 발아 생두는 발아된 싹을 포함하고 있는데, 발아된 싹은 제거하고 발아 생두만을 로스팅에 이용하는 것이므로, 세척시 발아 생두의 싹을 제거함이 바람직하나, 후공정인 생두의 건조 및 원인물질의 제거단계를 통해 발아 싹이 충분히 제거되므로, 이 단계에서 발아 생두의 싹을 일부러 완전히 제거할 필요성은 없고, 세척시 자연스럽게 싹이 제거되는 정도면 족하다.The sprouted green beans contain germinated sprouts, but since the germinated sprouts are removed and only the germinated green beans are used for roasting, it is preferable to remove the sprouts of germinated green beans during washing, but the drying step of removing green tea and the causative agents Since germination buds are sufficiently removed, there is no need to intentionally completely remove the sprouts of the sprouted green beans at this stage, so that the shoots are naturally removed during washing.
또한, 이 단계 역시 자동세척장치를 이용하여 세척하고, 전기온수기를 이용하여 온수를 공급할 수 있다.In addition, this step may also be washed using an automatic washing device, and hot water may be supplied using an electric water heater.
(d) 상기 세척된 발아 생두를 건조하는 단계.(d) drying the washed germinated green beans.
상기 세척이 완료되면, 세척된 발아 생두를 건조한다. 상기 건조는 발아온도와 동일한 50~70℃의 온도에서 12~22시간 열풍건조하는 것이 바람직하다. 본 발명에서 상기 건조온도는 발아온도와 동일하지만, 상기 발아된 생두의 세척을 통해 발아 싹이 어느 정도 제거된 상태이며, 습윤분위기가 아닌 상태에서 건조를 진행하므로 생두가 더 이상 발아되지 않는다. 상기 발아온도를 50~70℃로 하는 이유는 온도가 너무 낮으면 건조시간이 길어지고, 고온일 경우 생두의 풍미가 변할 수 있기 때문이며, 건조시간을 12~22시간으로 하는 이유 역시 너무 짧으면 생두의 수분함유량이 높아 로스팅 시 불쾌한 향이 나고 부패의 염려가 있으며, 건조시간이 너무 길면 수분함유량이 오히려 너무 적어지게 되어 원두의 풍미가 좋지 못하게 되며 생산성이 좋지 못하기 때문이다. 그리고 상기 건조시 발아 생두에 유동을 주어 건조가 용이하게 이루어지도록 함이 바람직하다. 상기 유동이라 함은 별도의 유동 발생장치를 이용할 수도 있으며, 상기 발아 생두가 담긴 통을 흔들어 주는 것만으로도 족하다.When the washing is completed, the washed germinated green beans are dried. The drying is preferably hot-air dried 12-22 hours at a temperature of 50 ~ 70 ℃ the same as the germination temperature. In the present invention, the drying temperature is the same as the germination temperature, but the germination buds are removed to some extent through the washing of the germinated green beans, and the green beans are no longer germinated because the drying proceeds in a non-wet atmosphere. The germination temperature is 50 ~ 70 ℃ because the drying time is too long when the temperature is too low, the flavor of the green beans may change when the temperature is high, the reason for the drying time is 12 to 22 hours too short of green beans This is because there is an unpleasant scent when roasting due to high moisture content and there is a fear of rot. If the drying time is too long, the moisture content becomes too small, so the flavor of the beans is not good and the productivity is not good. And it is preferable to give a flow to the germinated green beans during drying to facilitate the drying. The flow may be a separate flow generating device, it is enough to shake the container containing the sprouted green beans.
상기 건조는 통상의 열풍건조장치 등을 이용할 수 있다.As the drying, a conventional hot air drying apparatus can be used.
이렇게 상기와 같은 온도와 시간조건으로 건조하게 되면, 발아 생두의 수분함유량은 9~10wt%가 되는데, 발아 생두의 수분함유량을 최적의 상태로 맞춰 로스팅 시 원두의 맛과 향이 가장 우수한 상태가 되고, 높은 수분함유량으로 인한 부패의 우려 없이 신선한 상태의 생두가 되는 것이다.When dried at the temperature and time conditions as described above, the moisture content of the germinated green beans becomes 9 ~ 10wt%, and the taste and aroma of the beans are the best when roasting by adjusting the moisture content of the germinated green beans to an optimal state, It is a fresh green bean without fear of corruption due to high water content.
상기 건조단계를 통해 상기 발아 생두의 발아 싹은 거의 생두로부터 떨어져 나가 제거된다.Through the drying step, germination buds of the germinated green beans are almost removed from the green beans and removed.
(e) 상기 건조된 발아 생두로부터 잡맛의 원인물질을 제거하는 단계.(e) removing the causative agent of miscellaneous taste from the dried germinated green beans.
상기 건조과정을 통해 커피에 씁쓸한 맛, 떫은맛 등 잡맛을 내는 원인물질인 실버 스킨, 센터컷의 채프 등이 일부 제거되나, 완전히 제거되지 못하고 건조된 생두와 함께 일부 잔류하게 된다. 또한, 드물지만 발아 싹 역시 제거되지 못한 상태일 수도 있다. (이하, 상기 실버 스킨, 센터컷의 채프, 발아 싹 중 1종 이상의 잡맛의 원인이 되는 물질을 '원인물질'이라 약칭한다.)Through the drying process, some of the caustic substances such as silver skins, center cuts, etc., which cause miscellaneous tastes such as bitterness and astringent taste, are partially removed, but remain partially with dried green beans. Also, in rare cases, germinated shoots may also be removed. (Hereinafter, the substance causing one or more miscellaneous tastes of the silver skin, the center cut chaff, germinated buds is abbreviated as 'cause substance.')
따라서, 본 발명에서는 상기 건조단계 후 원인물질을 제거하는 단계를 추가로 수행하는 것이다. 상기 원인물질의 제거는 건조된 발아 생두로부터 집진방식을 통해 제거할 수 있다.Therefore, the present invention is to perform the step of removing the causative material after the drying step. Removal of the causative agent can be removed through a dust collection method from dried germinated green beans.
즉, 건조된 발아 생두를 집진기의 내통에 담고, 상기 집진기 내통의 공기 공급구를 통해 공기를 공급하면서 내통에 설치된 교반기 등을 통해 집진기의 내통에 담겨진 건조된 발아 생두와 공기를 강제 유동시키거나, 내통을 별도의 구동수단에 의해 회전시킴으로써, 건조된 발아 생두로부터 원인물질을 분리하고, 분리된 원인물질과 유입 공기를 배출구를 통해 배출하여 사이클론 등으로 집진하는 것이다. 이때 상기 배출구는 하나 이상 형성할 수 있는바, 내통의 전체에 걸쳐 다수개의 배출구를 구비시켜 분리된 원인물질을 빠르게 제거할 수도 있다. 이때 상기 배출구에는 스크린 또는 필터를 설치하여 발아 생두가 배출되지 않도록 한다.That is, the dried germinated green beans are placed in the inner cylinder of the dust collector, and the dried germinated green beans and the air contained in the inner cylinder of the dust collector are forced to flow through an agitator installed in the inner cylinder while supplying air through the air supply port of the inner dust collector, By rotating the inner cylinder by a separate drive means, the causative material is separated from the dried germinated green beans, and the separated causative material and inlet air are discharged through the outlet to be collected by a cyclone or the like. In this case, one or more outlets may be formed, and a plurality of outlets may be provided throughout the inner cylinder to quickly remove the separated cause material. At this time, the discharge port is provided with a screen or filter so that the sprouted green beans are not discharged.
상기 (e) 상기 건조된 발아 생두로부터 잡맛의 원인물질을 제거하는 단계를 일례로서 설명하면 다음과 같다. The step (e) of removing the causative agent of miscellaneous taste from the dried germinated green beans will be described as an example.
도 3과 같이, 구동수단에 의해 회전가능하거나, 내통 내부에 교반기가 설치된 내통(10), 내통(10) 일측에 형성되어 공기를 공급하는 공기 공급구(11)와, 내통(10)의 타측에 형성되어 공기를 배출하는 공기 배출구(12)와, 공기 배출구(12)와 공기 공급구(11)를 연결하여 공기를 순환시키는 공기 유동관(20)과, 상기 공기 배출구(12) 측에 상기 공기 유동관(20)과 상호 연통되게 결합되어 상기 내통(10)으로 부터 인출된 공기가 상기 공기 유동관(20)을 따라 상기 건조기 내통(10)으로 순환하도록 송풍하는 송풍팬(30)과, 상기 공기 유동관(20)과 상호 연통되게 설치되어 순환하는 공기 중의 원인물질을 제거하는 사이클론(40)으로 이루어지는 집진장치를 이용할 수 있다. 즉, 상기 세척된 발아 생두를 내통(10)에 투입하고, 상기 내통(10)에 공기를 공기 공급구(11)를 통해 공급하면, 상기 내통(10) 내부에 설치된 교반기에 의해 건조된 발아 생두가 교반되거나 내통(10)의 회전에 의해 발아 생두가 교반되어, 발아 생두로부터 원인물질이 분리된다. 이렇게 분리된 원인물질과 공기는 타측의 공기 배출구(12)를 통해 배출되고, 배출된 공기는 사이클론(40)를 통해 공기 중의 원인물질을 제거함으로써, 발아 생두의 원인물질이 제거되는 것이다. 여기서, 상기 배출구(12)에는 스크린(13)이 설치되어 발아 생두는 통과하지 못하고, 원인 물질만이 통과된다.As shown in FIG. 3, an inner cylinder 10 rotatable by a driving means or an inner cylinder 10 provided with an agitator inside the inner cylinder, an air supply port 11 formed at one side of the inner cylinder 10, and supplying air, and the other side of the inner cylinder 10. An air outlet 12 formed in the air outlet 12 to connect the air outlet 12 and the air supply port 11 to circulate air, and the air outlet 12 on the side of the air outlet 12 A blower fan 30 coupled to the flow tube 20 so as to blow air drawn out from the inner cylinder 10 to circulate along the air flow tube 20 to the dryer inner cylinder 10, and the air flow tube The dust collector which consists of the cyclone 40 which removes the causative substance in the air which is installed in communication with 20 and circulates can be used. That is, when the washed germinated green beans are put into the inner barrel 10 and air is supplied to the inner barrel 10 through an air supply port 11, the germinated green beans dried by the stirrer installed inside the inner barrel 10. The germinated green beans are stirred by the stirring or the rotation of the inner cylinder 10, and the causative material is separated from the germinated green beans. The separated causative material and air are discharged through the air outlet 12 on the other side, and the discharged air is removed from the causative material by removing the causative material in the air through the cyclone 40. Here, the screen (13) is installed in the discharge port 12, the germination green beans do not pass, only the causative material passes.
본 발명은 원인물질 제거단계를 통해 발아 생두 내의 원인물질을 제거하기만 하면 족한 것으로, 그 방법에 있어서 집진방식(집진장치)을 제안하였으나, 집진방식이 아닌 기타의 방법을 이용하여 원인물질을 제거하는 것도 가능함은 당연하다. The present invention is sufficient to simply remove the causative material in the germinated green bean through the causative material removing step, but the dust collecting method (dust collector) has been proposed in the method, but the causative material is removed using other methods other than the dust collecting method. Of course it is possible.
상기와 같은 과정을 통해 먼지, 실버 스킨, 불순물, 센터컷의 채프 등이 모두 제거된 생두는, 로스팅하여 커피를 추출할 경우, 깨끗하고 풍부한 맛과 향을 가지며, 신선도 역시 우수하여 소비자들의 기호도를 높일 수 있다.Green beans, which have all dust, silver skin, impurities, and center cut chaff removed through the above process, have a clean and rich taste and aroma when roasted and coffee is extracted, and the freshness is also excellent. It can increase.
본 발명에서와 같이 가공된 생두는 종래의 로스팅 방법에 따라 로스팅하여 커피를 추출하여 섭취할 수 있다. 또한, 상기와 같이 가공된 생두는 생두의 종류에 따라 분리하여 저장하며, 불순물 등이 제거된 상태이며 영양이 풍부한 상태로서, 생두의 신선도가 좋아지는 것이다.Green beans processed as in the present invention can be extracted by ingesting coffee by roasting according to the conventional roasting method. In addition, the green beans processed as described above are stored separately according to the type of green beans, impurities are removed and rich in nutrition, freshness of the green beans is improved.
이하, 본 발명의 실시예를 설명한다.Hereinafter, embodiments of the present invention will be described.
(실시예 1)(Example 1)
수입 생두를 준비하고, 상기 수입 생두를 전기분해수-마이크로버블기(TW-E-0201, Techwin)를 통해 제조한 마이크로버블-전기분해수를 이용하여 수입 생두를 세척하였다. 여기서, 상기 수입 생두는 아라비카종(arabica) 중 케냐 AA로서, 수입품이므로 언제 생산되어 몇 년 묵은 생두인지 그 정보가 없었다.Imported beans were prepared, and the imported beans were washed using microbubble-electrolyzed water prepared by using an electrolyzed water-microbubble machine (TW-E-0201, Techwin). Here, the imported green beans are Kenya AA of Arabica species, which are imported products, so there is no information on when they were produced and how many years old.
그리고 생두를 2kg씩 면으로 된 자루에 담아 발아실에 적재할 수 있는 스테인리스 상자에 담았다. 그리고 여기에 전기온수기로 가열한 생수(60℃) 2kg을 투입하였다. 다음으로, 상기 스테인리스 상자의 뚜껑을 덮어 발아실에 넣은 후, 발아실의 온도를 60℃ 정도가 되도록 하여 5시간 동안 발아시켰다. 5시간 후 스테인리스 박스를 꺼내 생두의 발아상태를 확인하였다. 첨부된 도 4는 발아된 생두를 나타낸 사진이다.The green beans were placed in cotton bags of 2 kg each in a stainless steel box that could be loaded into a germination chamber. Then, 2 kg of bottled water (60 ° C.) heated with an electric water heater was added thereto. Next, the lid of the stainless steel box was covered and placed in the germination chamber, and germination was carried out for 5 hours with the germination chamber at a temperature of about 60 ° C. After 5 hours, the stainless steel box was taken out to check the germination state of the green beans. 4 is a photograph showing germinated green beans.
그 후, 발아된 생두를 마이크로버블-전기분해수를 이용하여 다시 한번 세척한 후, 이를 스테인리스 팔레트에 담아 건조기에 넣고 60℃에서 15시간 동안 건조하였다. 상기 건조과정에서 2시간 마다 팔레트를 흔들어 내부의 생두에 유동을 주었다. 그리고 건조된 생두를 집진장치에 투입하고, 공기를 공급하면서 건조된 발아 생두를 교반시킴에 따라 건조된 발아 생두로부터 실버 스킨, 센터컷, 발아 싹 등을 분리시킨 후, 이를 공기와 함께 집진하여 제거하였다. 그리고 이를 로스팅하였다.Thereafter, the germinated green beans were washed once again using microbubble-electrolyzed water, and then placed in a stainless steel pallet, placed in a dryer, and dried at 60 ° C. for 15 hours. In the drying process, the palette was shaken every 2 hours to give flow to the green beans. Then, the dried green beans are put into the dust collector and the silver germinated green beans are stirred while supplying air to separate the silver skin, the center cut, the germinated shoots, and the like from the dried germinated green beans. It was. And roasted it.
(실시예 2)(Example 2)
실시예 1과 동일하게 실시하되, 발아시 투입되는 생수의 온도를 50℃로 하였다.It carried out similarly to Example 1, but the temperature of the bottled water thrown in during germination was 50 degreeC.
(비교예 1)(Comparative Example 1)
실시예 1과 동일하게 실시하되, 발아시 투입되는 생수의 온도를 40℃로 하였다.It carried out similarly to Example 1, but the temperature of the bottled water thrown in during germination was 40 degreeC.
(비교예 2)(Comparative Example 2)
실시예 1과 동일하게 실시하되, 건조 후 건조된 생두를 집진장치에 투입하지 않고 그대로 로스팅하였다.The same procedure as in Example 1 was carried out, but the dried green beans were roasted as they were without being put into the dust collector.
(비교예 3)(Comparative Example 3)
실시예 1과 동일하게 실시하되, 건조온도를 30℃로 하고, 건조 후 건조된 생두를 집진장치에 투입하지 않고 그대로 로스팅하였다.In the same manner as in Example 1, the drying temperature is 30 ℃, and after drying the dried green beans were roasted as it is not put into the dust collector.
상기 실시예 1, 2 및 비교예 1의 발아율을 측정한 결과는 하기 표 1과 같았다.The results of measuring the germination rate of Examples 1, 2 and Comparative Example 1 were as Table 1 below.
상기 발아율의 측정은 1회 실험에 생두 100개씩을 사용하여 발아율을 측정하였으며, 5회에 걸쳐 실험하여 평균값으로 그 결과를 나타내었다.The germination rate was measured by using 100 green soybeans in one experiment. Experiments were performed five times and the results were expressed as average values.
표 1 실시예 1, 2 및 비교예 1의 발아율(단위: 개)
구분 발아율
실시예 1 85
실시예 2 82
비교예 1 31
Table 1 Germination rate of Example 1, 2 and Comparative Example 1 (unit)
division Germination rate
Example 1 85
Example 2 82
Comparative Example 1 31
상기 표 1에서 알 수 있는 바와 같이, 온도가 높은 실시예 1의 발아율이 실시예 2에 비하여 더 높았으며, 본 발명의 발아온도를 벗어난 비교예 1은 발아율이 현저히 낮음을 확인할 수 있었다.As can be seen in Table 1, the germination rate of Example 1, which is high in temperature, was higher than that of Example 2, and Comparative Example 1 outside the germination temperature of the present invention was able to confirm that germination rate was significantly low.
그리고 상기와 같이 가공된 실시예 1 및 비교예 2, 3의 기호도를 비교하기 위하여, 로스팅된 원두를 이용하여 동일한 방식으로 커피를 추출하고, 커피를 좋아한다고 응답한 일반소비자 20명을 대상으로 관능검사를 실시하였다.And in order to compare the degree of preference of Example 1 and Comparative Examples 2, 3 processed as described above, extract the coffee in the same way using the roasted beans, sensory to 20 general consumers who answered that they like coffee Inspection was carried out.
관능검사는 5점 척도로 실시하였으며, 향, 맛, 전체적인 기호도를 조사하였다. 그리고 그 결과는 20명의 평균값으로 하여, 하기 표 2에 나타내었다.Sensory evaluation was conducted on a 5-point scale and the aroma, taste, and overall preference were examined. And the result was shown in following Table 2 as an average value of 20 people.
표 2 실시예 1 및 비교예 2, 3의 관능검사 결과.
구분 전체적인 기호도
실시예 1 4.6 4.5 4.5
비교예 2 3.5 3.7 3.6
비교예 3 3.4 3.5 3.5
TABLE 2 Sensory test results of Example 1 and Comparative Examples 2 and 3.
division incense flavor Overall preference
Example 1 4.6 4.5 4.5
Comparative Example 2 3.5 3.7 3.6
Comparative Example 3 3.4 3.5 3.5
(5:매우 좋다. 4: 좋다. 3: 그저 그렇다 2: 별로 좋지 않다. 1: 매우 좋지 않다.)(5: Very good. 4: Good. 3: Just so. 2: Not so good. 1: Very bad.)
상기 표 2에서 확인할 수 있는 바와 같이, 실시예 1이 비교예 2, 3과 비교하여 전체적으로 높은 점수를 받았으며, 본 발명으로 가공된 생두를 이용하는 것이 소비자의 기호도가 높다는 것을 확인할 수 있었다.As can be seen in Table 2, Example 1 received a high overall score compared to Comparative Examples 2, 3, it was confirmed that using the green beans processed by the present invention has a high degree of consumer preference.
이상, 본 발명을 바람직한 실시 예를 사용하여 상세히 설명하였으나, 본 발명의 범위는 특정 실시 예에 한정되는 것은 아니며, 첨부된 특허청구범위에 의하여 해석되어야 할 것이다. 또한, 이 기술분야에서 통상의 지식을 습득한 자라면, 본 발명의 범위에서 벗어나지 않으면서도 많은 수정과 변형이 가능함을 이해하여야 할 것이다.As mentioned above, although this invention was demonstrated in detail using the preferable embodiment, the scope of the present invention is not limited to a specific embodiment, Comprising: It should be interpreted by the attached Claim. In addition, those skilled in the art should understand that many modifications and variations are possible without departing from the scope of the present invention.
[부호의 설명][Description of the code]
10: 내통 11: 공기 공급구 10: inner cylinder 11: air supply port
12: 공기 배출구 13: 스크린12: air outlet 13: screen
20: 공기 유동관 30: 송풍팬 20: air flow pipe 30: blowing fan
40: 사이클론       40: cyclone

Claims (2)

  1. (a) 생두를 세척하는 단계와,(a) washing the green beans,
    (b) 상기 세척된 생두에 50~70℃의 물을 공급하고, 발아온도를 50~70℃로 유지하면서 4~5시간 발아시키는 단계와,(b) supplying 50 to 70 ° C. water to the washed green beans, germinating for 4 to 5 hours while maintaining the germination temperature at 50 to 70 ° C.,
    (c) 상기 발아된 발아 생두를 세척하는 단계와,(c) washing the germinated green beans;
    (d) 상기 세척된 발아 생두를 50~70℃의 온도에서 12~22시간 동안 건조하여 건조 후 발아 생두의 수분함유량이 9~10wt%가 되도록 하는 단계와, (d) drying the washed germinated green beans at a temperature of 50-70 ° C. for 12-22 hours to allow the water content of the germinated green beans to be 9-10 wt% after drying;
    (e) 상기 건조된 발아 생두로부터 잡맛의 원인물질을 제거하는 단계를 포함하며,(e) removing the causative agent of miscellaneous taste from the dried germinated green beans,
    상기 (e) 상기 건조된 발아 생두로부터 잡맛의 원인물질을 제거하는 단계는,(E) removing the causative agent of miscellaneous taste from the dried germinated green beans,
    상기 건조된 발아 생두를 집진장치에 투입하고, 상기 집진장치 내부로 공기를 공급하면서 상기 건조된 발아 생두를 교반시킴으로써, 상기 건조된 발아 생두로부터 원인물질을 분리하고, 상기 분리된 원인물질과 공기를 외부로 배출시켜 원인물질을 집진하는 것을 특징으로 하는 커피 생두 가공방법.Injecting the dried germinated green beans into the dust collector, by stirring the dried germinated green beans while supplying air into the dust collector, to separate the causative material from the dried germinated green beans, and to separate the separated causative material and air Coffee bean processing method characterized in that the discharge to the outside to collect the causative agent.
  2. 제 1항에 있어서,The method of claim 1,
    상기 (a) 생두를 세척하는 단계와, (c) 상기 발아된 발아 생두를 세척하는 단계에서,(A) washing the green beans, and (c) washing the germinated green beans,
    세척수로서 마이크로버블, 전기분해수 또는 마이크로버블-전기분해수를 이용하는 것을 특징으로 하는 커피 생두 가공방법.Process for processing green coffee, characterized by using microbubble, electrolyzed water or microbubble-electrolyzed water as washing water.
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KR101795558B1 (en) * 2016-01-12 2017-11-09 주식회사 물과산소 Manufacturing apparatus and preparing method of germinated raw coffee bean, germinated roasting coffee, fermentational alcoholic beverage of germinated raw coffee bean, or germinated raw coffee bean using water containing nanobubble of oxygen
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