KR100711543B1 - Device for producing wholesome and powered red pepper and cleaning and sterilization apparatus - Google Patents

Abstract

The present invention relates to a sanitary pepper powder manufacturing facility and washing sterilization apparatus for producing a sanitary pepper powder by washing and sterilized the cut pepper by high-pressure injection of ozone water and then dried / molded in a clean room.

The present invention for this purpose, the cleaning sterilization apparatus of the red pepper powder manufacturing apparatus of the present invention for achieving the above object, the ozone generator is built-in and the water tank to generate ozone water by ozone generated from the ozone generator, and generated from the water tank A motor for pumping the purified ozone water, a compressor for receiving ozone water pumped through the motor and supplying compressed ozone water by compression of air, a plurality of nozzles for injecting the compressed ozone water from the compressor, and cut dry pepper Washing and sterilizing container for washing foreign substances and pesticides in the dried hopper falling from the hopper by dropping hopper and ozone water sprayed through the plurality of nozzles and sterilizing and discharging external and internal microorganisms of the dried pepper It includes.

Dried red pepper, ozone sterilization, clean room, sanitary pepper powder, bacterial propagation control, pepper powder tangle control, vaporized ozone, ozone water

Description

Sanitary pepper powder manufacturing equipment and cleaning sterilizer {DEVICE FOR PRODUCING WHOLESOME AND POWERED RED PEPPER AND CLEANING AND STERILIZATION APPARATUS}

1 is a structural diagram of the sanitary pepper powder manufacturing apparatus according to an embodiment of the present invention

2 is a detailed structural diagram of an embodiment of the sterilization washing unit 15 of FIG.

Figure 3 is a process flow diagram for manufacturing sanitary pepper powder according to an embodiment of the present invention

4 is a detailed structural diagram of another embodiment of the sterilization washing unit 15 of FIG.

5 is a detailed structural diagram of still another embodiment of the sterilization washing unit 15 of FIG.

       * Explanation of symbols for main parts of drawings *

11: deucer 12: conveyor

13: cutter 14: seed remover

15: washing sterilization aid 17: dehydration dryer

18: grinder 19: particle size controller

20: iron remover 21: moisture controller

22: Packing Machine 30: Sterile Air Generating Room

The present invention relates to a method and a device for manufacturing sanitary red pepper powder, and particularly, to a sanitary red pepper powder for producing hygienic red pepper powder by high pressure spraying and sterilizing ozone water on a dried dried pepper, followed by drying and molding / grinding in a clean room. It relates to a manufacturing facility and a cleaning sterilization apparatus.

In general, dried red pepper, which is used as a raw material such as red pepper powder and red pepper flakes, is produced by cultivation farms or unit combinations on a small scale in day sun-dried (sun-dried) or by hot air drying.

However, dried peppers dried by the above method are hygienic, and most of them are manufactured without a washing process, and thus, foreign substances remaining on the surface and some residual pesticides are not completely removed, and most of them are left in dry land and dried. Therefore, it is seriously exposed to contamination by pathogenic microorganisms suspended in the air, and since it does not go through the sterilization process for microorganisms, a large amount of microorganisms survive in the outer shell and the inside, which is very hygienic and very unsafe. Therefore, the red pepper powder processed from such dried red pepper is also very unstable in terms of hygiene, and when the food using the red pepper powder is ingested, a disease such as food poisoning occurs.

Thus, various sanitary dried pepper production methods have been developed to provide sanitary and safer pepper powder.

For example, it is a method of sterilizing by irradiating gamma rays on the pepper surface. However, gamma irradiation has an excellent effect on reducing the number of microorganisms, but it is not effective for other contaminants other than microorganisms. Rather, it has a problem of deteriorating the quality of the final red pepper powder due to the deterioration of color and flavor in dried red pepper. there was.

In addition, there is a method of manufacturing hot pepper powder by washing hot pepper with a high pressure washer and then drying and grinding. However, this drying method is also not a hygienic method in a strict sense. This is because the pepper contains up to 1,000 times more microorganisms in the inner flesh than the shell.

Therefore, a method has been developed to provide sanitary pepper powder by removing not only contamination of pepper surface but also microorganisms present inside pepper.

For example, Korean Patent Laid-Open Publication No. 2001-18175 includes a pretreatment step such as selection of raw pepper and removal of stalks; A washing step for removing foreign substances and residual pesticides from the surface of red pepper and sterilizing the surface; Cutting and main sterilizing the washed red pepper; Primary drying and rapid freezing of the chopped and sterilized pepper; And a second drying of the first dried and rapidly frozen peppers, and crushing and packing the dried peppers.

In addition, Korean Patent Laid-Open Publication No. 2002-67318 includes the steps of screening and removing stems of raw pepper and ripening red pepper; A surface cleaning step for removing foreign substances and residual pesticides from the surface of red pepper; Cutting the washed red pepper and separating seeds; Steam sterilizing the chopped and seed separated pepper at high temperature and high pressure; First and second drying the steam sterilized pepper; Disclosed is a method of manufacturing sanitary dried pepper, which comprises the steps of pulverizing / molding the dried red pepper to produce red pepper powder and the like.

Thus, it is known that it is impossible to wash or sterilize dried red pepper in water because dried pepper is completely dried in the past, and sterilize and wash raw red pepper rather than manufacturing sanitary red pepper powder by using dried red pepper itself. To prepare a sanitary dried pepper, and to grind it to prepare a pepper powder is described in the patent, but this is not practical.

However, the above methods are methods for providing sanitary red pepper powder by primarily washing and sterilizing the inner and outer shells of the raw red pepper not separately from the dried red pepper two times to prepare sanitary dried red pepper, and then grinding them. First, the red pepper itself is hygienic by washing and sterilizing raw red pepper, but in the process of manufacturing red pepper powder from sanitary dried red pepper, air pollution, contamination caused by bacteria breeding by mechanical heat such as grinder, etc. 2 Because the secondary pollution occurs, the red pepper powder, which is the final product, has been exposed to bacteria again and is not hygienic and safe.

A sanitary pepper powder device and a manufacturing method thereof for solving the above problems are disclosed in Korean Patent Application No. 10-2005-71541 filed by the present applicant on August 05, 2005. In Patent Application No. 10-2005-71541, the stem of dried pepper is removed and cut into a size of about 1/2 in the longitudinal direction or 1/4 to 1/2 in the circumferential direction. It is soaked for 3 minutes to sterilize by washing foreign substances and pesticides on the outside of dried pepper.

However, since the sanitary pepper powder manufacturing apparatus has to go through several stages of drying process due to excessive moisture absorption on the dried pepper during immersion, it requires a lot of installation cost of the drying process equipment and also decreases productivity due to a long drying process time. There was a problem.

Therefore, an object of the present invention is to remove the foreign substances and residual pesticides by the ozone water injection method to solve the above problems, sterilization and cleaning by reducing the cost of the drying process equipment and also during the drying pepper sterilization and cleaning The present invention provides a cleaning sterilizer and sanitary pepper powder manufacturing equipment which can reduce moisture absorption to improve drying time and improve productivity.

Another object of the present invention is to immerse the dried pepper by immersion method, washing with a sterilization, but to minimize the discoloration and excessive moisture absorption of the pepper to facilitate drying and sterilization washing and sterilization to prevent the contamination of the pepper powder processing To provide pepper powder manufacturing equipment.

Washing sterilization apparatus of vegetables and fruits and vegetables of the present invention for achieving the above object,

A plurality of nozzles for spraying the compressed ozone water, and the vegetables and fruits and vegetables supplied are moved to clean the foreign substances and pesticides by the ozone water sprayed through the plurality of nozzles and at the same time to sterilize and discharge microorganisms present in the vegetables and fruits and vegetables. Washing and sterilization barrels.

The washing and sterilizing apparatus of the present invention for achieving the above object is a water tank for generating ozone water by the ozone generated from the ozone generator, a motor for pumping ozone water generated from the water tank, and the motor A compressor for receiving ozone water pumped through the air to supply compressed ozone water, a plurality of nozzles for injecting ozone water supplied from the compressor, a hopper from which seeds are removed, and a dry pepper drop, and the plurality of nozzles It characterized in that it comprises a washing and sterilization container for cleaning the foreign substances and pesticides buried in the dried pepper falling from the hopper by the ozone water sprayed through while sterilizing and discharging the external and internal microorganisms of the dried pepper.

Preferably, the plurality of nozzles are installed on both side walls of the washing and sterilizing container.

The washing and sterilizing barrel is characterized in that the sterilization and washing at the same time while the natural falling into the dried pepper is composed of a cylindrical.

The washing and sterilizing container is characterized in that the sterilization at the same time while washing the natural pepper falling into the zigzag-shaped cylinder is added dropping.

The sanitizing device for sanitary pepper powder manufacturing equipment for achieving the above object includes a water tank having an ozone generator and generating ozone water by ozone generated from the ozone generator, a motor for pumping ozone water generated from the water tank; A compressor for receiving ozone water pumped through the motor and supplying ozone water compressed by air, a plurality of nozzles for injecting ozone water supplied from the compressor, and a screw for rotating the supplied red pepper by rotation; By the motor for rotating the screw, and the plurality of nozzles are provided on both side walls of the cylinder, the screw is embedded, and the ozone water sprayed through the plurality of nozzles while the dry pepper is transported by the rotation of the screw By cleaning the foreign substances and pesticides at the same time to sterilize the external and internal microorganisms of the dried pepper It characterized in that it comprises a washing and sterilization barrel to discharge the dried pepper.

Sanitary red pepper powder manufacturing equipment according to the present invention for achieving the above object, the operator to remove the foreign material and bad pepper while the tap remover to remove the tap of the dried pepper, the dry pepper is removed from the tap remover A conveyor, a cutter for cutting peppers conveyed from the conveyor into a length of about 1/2 in length, a seed remover for removing seeds remaining inside the peppers cut from the cutter, and seeds from the seed remover. Roasting sterilization unit for sterilizing the external and internal microorganisms of the dried pepper while washing the foreign substances and pesticides in the dried pepper by spraying ozone water to the dried pepper, which has been removed, and rotating the red pepper sterilized by the microorganisms in the washing sterilization unit. Dehydration dryer which is dehydrated by vibration and injection of compressed air and then dried by warm air, Sterile air generation chamber to generate sterile air by introducing the air of the sterile air, Sterile chamber to maintain the temperature at which the breeding and activity of bacteria by inflowing sterile air generated from the sterile air generation chamber, and installed in the sterile chamber A grinder for pulverizing dried pepper from a dehydration dryer in powder form, a particle size controller installed in the aseptic chamber to control the particle size of the pulverized pepper powder, and powdered red pepper powder generated during crushing from the grinder. Iron remover to remove the iron component, and a packing machine installed in the aseptic chamber to remove the red pepper powder from the iron remover packed with activated carbon packaged in a non-woven fabric or packaging the pepper powder only to complete the product It is characterized by.

The washing sterilization unit,

Ozone generator with ozone generator built-in and receiving ozone water by ozone generated from ozone generator, motor pumping ozone water generated from the tank, ozone water pumped through the motor and compressed by air compression Compressor for supplying, a plurality of nozzles for spraying the ozone water supplied from the compressor, a hopper to which the dry pepper removed seed is dropped, and the plurality of nozzles are provided on both side walls, through the plurality of nozzles It is preferable to include a washing and sterilizing container for washing the foreign substances and pesticides remaining in the dried pepper falling from the hopper by the sprayed ozone water and at the same time to sterilize and drop the dried pepper.

The washing sterilization unit,

The ozone generator has a built-in ozone generator that generates ozone water by the ozone generated by the ozone generator, a first motor for pumping the ozone water generated from the tank, and ozone water pumped through the first motor to receive the compressed air. A compressor for supplying the compressed ozone water, a plurality of nozzles for injecting the ozone water supplied from the compressor, a screw for rotating the supplied dry pepper, a second motor for rotating the screw, and the plurality of Nozzle is installed, the screw is built-in, while the dry pepper is transported by the rotation of the screw while washing foreign substances and pesticides by ozone water sprayed through the plurality of nozzles at the same time the outside and inside of the dry pepper It is preferable to include a washing and sterilization container for discharging the dried pepper by sterilizing the microorganisms.

1 is a structural diagram of a sanitary pepper powder manufacturing apparatus according to an embodiment of the present invention.

And a remover (11) for removing the top of the dried pepper, the conveyor 12 for removing the foreign substances and poor pepper and the only picking the fine pepper while the worker transports the dried pepper removed from the tap remover (11), Cutter 13 for cutting peppers conveyed from the conveyor 12 into a length of about 1/2, and seed remover for removing seeds (seed) remaining in the pepper cut from the cutter (13) ( 14) and washing sterilization unit 15 for sterilizing external and internal microorganisms of red pepper while washing the foreign substances and pesticides in the dried pepper by high pressure spraying ozone water on the cut dry pepper from which the seed is removed from the seed remover 14. And, after moving the sterilized pepper from the washing sterilization unit 15, after dehydration by vibration and high-pressure air injection and dehydration dryer 17 to dry by warm air, and introduced into the outside air aseptic Sterile air generating chamber 30 for generating a group, Sterile chamber 50 for introducing the sterile air generated from the sterile air generating chamber 30 to maintain the environment in which the breeding and activity of bacteria and the sterile chamber ( 50) is installed in the crusher 18 to crush the dried pepper from the dehydration dryer 17 in powder form, and is installed in the aseptic chamber 50 to control the particle size of the crushed pepper powder from the crusher 18 A particle size adjuster 19, an iron remover 20 that is generated when pulverizing from the grinder 18 and removes powdered iron (iron component) contained in the red pepper powder, and red pepper which has been removed from the iron remover 20 Moisture controller 21 for controlling a certain amount of water for the powder, and the packaging machine 21 to complete the product by packaging the pepper powder with moisture controlled through the moisture controller 21 with nitrogen in a can or paper tube. Consists of. Here, the dehydration dryer 17 may use ozone vaporized by spraying high pressure air.

The sterile air generating chamber 30 is installed on the right side of the clean air generating unit 32 and the clean air generating unit 32 and the sterile air generated from the clean air generating unit 30 to the sterile chamber 50. The air supply part 34 to supply, the air recovery part 36 which collects a part of sterile air from the sterile chamber 50 and provides it to the clean air generating part 30, and the air inflow pipe 37 which introduces external air. ), And a pre-treatment filter 40 for primaryly filtering the external air introduced through the air inlet pipe 37 to remove impurities, and an intermediate filter for performing secondary-filtered air from the pretreatment filter 40. A filter 42, a hepa filter 42 for intensively removing fine dust, viruses, bacteria, and the like of the secondary filtered air from the intermediate filter 42, and the air recovery unit 36 are provided in the clean room Deodorizer 44 for removing the odor of sterile air recovered from the (50), and the blue It is installed in the air generating unit 32 by the pre-heat exchanger 46 and the pre-heat exchanger 46 to heat exchange to maintain the temperature of the external air introduced through the HEPA filter 42 at a predetermined temperature; And a photocatalyst sterilizer 48 for sterilizing and discharging air maintained at a set temperature, and an air discharge tube 39 for discharging a part of the air recovered from the air recovery unit 36.

In the ceiling of the aseptic chamber 50, the air of the air supplied from the air supply unit 34

Intensive removal of fine dust, viruses, bacteria, etc. Hepa box 52 for the air inlet to provide into the clean room 50, and fine dust, virus, bacteria, etc. of the air discharged from the clean room 50 A plurality of air discharge HEPA boxes 54 which are removed intensively and provided to the air recovery unit 36 are installed at predetermined intervals.

The clean air generating unit 32 may be provided with an ultraviolet lamp to completely eradicate any bacteria contained in the air introduced through the air inlet pipe 37.

And the grinder 18 is subjected to several stages of grinding process to process the sterilized and washed dry pepper into a powder, a screw (not shown) for transferring the pepper raw material between the grinder and the grinder is installed.

In addition, a screw (not shown) is installed to transfer raw materials from the grinder 18 to the packing machine 21 via the particle size controller 19 and the iron remover 20.

2 is a detailed structural diagram of an embodiment of the sterilization washing unit 15 of FIG.

An ozone generator is built in, and a water tank 60 for generating ozone water by ozone generated from the ozone generator, a motor 62 for pumping ozone water generated from the water tank 60, and pumping through the motor 62. Compressor 64 receiving ozone water and supplying compressed ozone water by compression of air, a plurality of nozzles 70 for spraying compressed ozone water from the compressor 64, and a funnel-shaped dry to remove seeds. The hopper 66 in which the pepper falls, and is formed in a vertical cylindrical shape and the plurality of nozzles 70 are provided on both side walls, the dry pepper falling from the hopper 66 the plurality of nozzles 70 Rotating by ozone water sprayed through the washing and sterilization barrel (68) to wash the foreign substances and pesticides while at the same time to sterilize the external and internal microorganisms of the dried pepper, and through the washing and sterilization barrel (68) But it is composed of a pepper discharged ozone water, and the fall is cleaned and sanitized on a conveyor 72 for transferring to the next step. The pressure of the compressor 64 may be, for example, 10 Kgf / Cm ² , but is not limited thereto, and may be increased or decreased depending on the capacity of the facility. The washing and sterilizing container 68 has an inner accommodating space for washing foreign substances and pesticides in the pepper by washing water sprayed through a plurality of nozzles 70, and transports the pepper to the outlet direction. While discharging.

3 is a process flowchart for manufacturing a sanitary pepper powder according to an embodiment of the present invention.

1 to 3 will be described in more detail the process of manufacturing a sanitary pepper powder according to a preferred embodiment of the present invention.

Previously, it has not been thought that dry pepper can be washed in water due to excessive moisture absorption. The red pepper is washed and sterilized twice and dried red pepper powder is exposed to air pollution. Although a method of processing has been proposed, which has not been used in practice, the present invention simplifies the manufacturing process by only one sterilization and washing of dried pepper, and in order to reduce the cost of the final red pepper powder, it is already dried but not dried. Use pepper as a raw material. Until now, washing and sterilizing the dried red pepper by ozone water injection could not be conceived by a person of ordinary skill in the art. The dried red pepper was dried and processed into red pepper powder in a clean room (50). The production of hygienic chili powder products is beyond the reach of a technician in this field. As described above, sterilizing and washing the dried pepper with ozone water and then drying to process the powder form will be described in detail.

In step 201, the stem of the dried pepper is removed.

 That is, the dried hot pepper is put into the tap remover 11 to remove the hot pepper.

In step 202, the operator removes the foreign substances and removes the poor pepper and selects only the fine pepper while the pepper is removed from the tap remover 11 through the conveyor 12.

In step 203, the pepper is cut and seeds (pepper seeds) are removed.

Pepper seeds not removed here can be completely removed automatically in the washing sterilization process described later.

The dried red pepper selected in step 202 is cut so as to be separated into a size of about 1/2 in the longitudinal direction using the cutter 13, and the seeds (pepper seeds) remaining inside the cut pepper are seed separators 14 ) To separate the skin and seeds (pepper seeds). Cut pepper in half lengthwise to maximize the effect of sterilization, washing and drying. At this time, the pepper cut in the longitudinal direction of the present invention is less hygroscopic about 2-4% than when the finely chopped dried pepper disclosed in the prior art in the circumferential direction or finely crushed. That is, when cutting for possible washing or sterilization, it is preferable to cut more than shredding or cutting. This is to reduce moisture absorption and to facilitate drying.

When the seeds are separated and cut pepper is supplied through the hopper 66, the dried pepper falls through the hopper 66. At this time, when the ozone generator is installed in the water tank 60, the water contained in the water tank 60 is generated as ozone water. The ozone water generated from the water tank 60 is pumped by the motor 62 and supplied to the compressor 64. The compressor 64 compresses the supplied ozone water and supplies them to the plurality of nozzles 70 through the supply pipe 65. Then, the plurality of nozzles 70 respectively spray ozone water compressed from the compressor 64. At this time, the pepper falling from the hopper 66 in step 204 is washed and sterilized by the ozone water injection by a plurality of nozzles (70).

At this time, when the ozone water is injected from the plurality of nozzles 70, when the pepper falls from the hopper 66, the pepper dropped by the pressure of the ozone water is rotated in the washing and sterilization container 68. Therefore, in the washing and sterilizing container 68, pepper is washed and sterilized by ozone water sprayed from the plurality of nozzles 70 and dropped to the conveyor 72 to be transferred to the next step. The washing and sterilizing time takes about 1 second to 5 seconds.

Ozone generated from the washing sterilization unit 15 has about 7 times as sterilizing power as chlorine disinfectant, and rapidly sterilizes 0-157, Staphylococcus aureus, Salmonella, pathogenic Escherichia coli, Vibrio bacteria, general bacteria, viruses, etc. It also completely kills Glyptos Borium, which does not die in goats. In particular, liquefied ozone water is about 10 times more sterilizable than vaporized ozone. Ozone is generated using only oxygen and electricity, and no chemicals are used. The ozone water with strong sterilization and deodorization flows into oxygen in a state of flowing water, and the collected ozone water is vaporized around 20 minutes, and the water turns into ordinary water. .

As a method of sterilization of dried red pepper products, the method of irradiating gamma rays on the surface of dried red pepper or ultraviolet rays to the finished red pepper powder during the production process has been used. In particular, peppers contain up to 1000 times more microorganisms than the outer shell, and even if they are sterilized only on the outer surface of the finished product, the characteristics of the red pepper powder make it firmly supported by the chili oil contained in the pepper itself. Since the sterilization of only the outer surface may not be satisfactory, the present invention may achieve complete sterilization by completely sterilizing the raw material before processing with ozone water and then treating the remaining process in the clean room 50.

Measurement results for the microorganisms in the state of the dried pepper sterilized in the washing sterilization unit 15 is shown in Table 1 below.

On the other hand, according to the existing patent application No. 10-2005-71541, the immersion time for cleaning and sterilization in the ultrasonic immersion bath is suitable for 1 to 6 minutes depending on the state of the raw material, but the efficiency of the drying step, the next step Consideration is preferred for 2 to 3 minutes. However, by applying the cleaning and sterilization method by the ozone water injection of the present invention, the cleaning and sterilization time is about 1 second to 5 seconds, so that the moisture absorption is reduced to drastically reduce the drying process time.

Although the temperature of the water in the water tank 60 for washing and sterilization is not specifically limited, For example, 20 to 30 degreeC is preferable. Herein, the temperature of the water in the water tank 60 may be 20 ° C. or less, or 30 ° C. or more, depending on the dried pepper and the surrounding environment (change in ambient temperature and humidity).

In step 205, the sterilized red pepper is dehydrated and dried with hot air.

Here, the sterilized pepper can be dehydrated and not dried by hot air, and high pressure air can be sprayed to remove moisture absorbed by the pepper. At this time, the sprayed air can be maximized by using vaporized ozone.

The red pepper sterilized in step 204 is added to the dehydration dryer 17 to be dehydrated and then dried. The dehydration dryer 17 dehydrates moderately through light vibration while moving the sterilized red pepper through a conveyor and then dried with hot air. The drying method is a wax component because the surface of the wax component takes a lot of time and has a disadvantage in quality deterioration. Therefore, when washing and sterilizing by the conventional immersion method, pepper has a lot of moisture absorption, so it went through a five-step drying process. However, in the present invention, the dry pepper is sterilized and washed by spraying ozone water, so that the moisture absorption is reduced, so that only three steps are required, the drying process time can be shortened. For example, in the present invention, after primary drying with hot air at 50 to 65 ° C., secondary drying with hot air at about 40 ° C., followed by tertiary drying at 10 to 20 ° C. is performed. At this time, the drying temperature may be adjusted according to the moisture state of the raw material. The temperature of the hot air for drying the pepper is described as an example, and may vary according to the surrounding environment (change in ambient temperature and humidity). The drying process is all done in one dehydration dryer.

On the other hand, in order to generate sterile air in the sterile air generation chamber 30, when the blower fan is first driven, the air introduced from the outside through the air inlet pipe 37 is pretreated filter 38, intermediate filter 40, hepa Dust and bacteria are removed through the filter 42, and pure air is supplied to the clean air generating unit 32 of the sterile air generation chamber 30. Pure air introduced into the clean air generating unit 32 is sterilized by the photocatalyst sterilizer 48 and discharged to the air supply unit 34. The clean air discharged to the air supply unit 34 is blown and sterilized through the plurality of hepa boxes 52 and then supplied to the aseptic chamber 50.

On the other hand, the sterile chamber 50 is preferably such that the air temperature is maintained at room temperature. However, during the winter and summer, the temperature is controlled by the total heat exchanger 46 to cool or heat the external air, for example, to maintain 22 ° C. and the humidity to be in the condition shown in Table 4 below.

   Design condition     white room Dry bulb temperature (℃)    22.0 Relative Humidity (%)    50 Absolute Humidity X (KG / KG ')    0.0082

In step 206, the dried pepper is ground in a clean room (50).

The dried pepper in the sterile chamber 50 in which the above conditions are formed is introduced into the grinder 18 located in the sterile chamber 50. At this time, the grinder 18 grinds the injected pepper and processes it into a powder state.

In step 207, the ground red pepper powder is finished to the desired particle size through the particle size controller (19).

In step 208, the iron contained in the red pepper powder is removed through the particle size controller 19.

The red pepper powder through the particle size controller 19 is generated during the grinding through the iron remover 20 to remove the iron powder contained in the red pepper powder. At this time, the iron remover 20 includes a super strong magnet of 10,000 gauss. On the other hand, in order to maximize the effect of removing the iron may be installed in each part of the grinder 20, which is a previous step.

In step 209, the moisture of the red pepper powder from which iron is removed is adjusted and packed.

After the iron powder is removed by passing through the iron remover 20, the pepper powder is packaged through a packing machine 22 consisting of an automatic filling machine and an automatic sealing machine after the moisture is controlled through the moisture controller 21 to complete the product. At this time, it can be filled with an appropriate amount of nitrogen to suppress entanglement, contamination and minimize the growth of bacteria during use or distribution process. Packing containers can be filled with red pepper powder by filling nitrogen into paper containers or can containers to prevent hardening by moisture, thereby minimizing contamination or propagation and discoloration during distribution.

As described above, in order to suppress secondary contamination in the processing step after being washed and sterilized, the grinder 18, the particle size controller 19, the iron remover 20, the moisture controller 21, the packaging machine 22 The commercialization process such as to be made in the clean room (50).

4 is a detailed structural diagram of another embodiment of the sterilization washing unit 15 of FIG.

4 is the same as the structure of FIG. 2 but to form a washing sterilization container 68 in a zigzag form so that the time for washing and sterilizing the pepper falling through the hopper 66 may be delayed. The sterilization washing tub 68 of Figure 2 is to drop the pepper vertically, but the sterilization and washing tub 69 of Figure 4 can adjust the washing and sterilization time by delaying the time that the pepper is washed and sterilized vertically have.

5 is a detailed structural diagram of still another embodiment of the sterilization washing unit 15 of FIG.

Hopper 80 is formed in the form of a funnel dropping dry pepper removed from the seed, a water tank (86) that is built-in ozone generator and generates ozone water by ozone generated from the ozone generator, and generated from the water tank (86) A motor 88 for pumping the ozone water, a compressor 90 for receiving the ozone water pumped through the motor 88 to supply compressed ozone water, and a plurality of nozzles for spraying the ozone water supplied from the compressor 90. (94), a screw (84) for transferring the dried pepper dropped from the hopper (80) by rotation, a motor (92) for rotating the screw (84), and the plurality of nozzles on both side walls of the cylinder. 94 is installed, the screw 84 is built-in, sprayed through the plurality of nozzles 94 while the dry pepper falling from the hopper 80 by the rotation of the screw 84 is transported Foreign substances and contaminated by ozone water Washing and sterilizing the outer and inner microorganisms of the dried pepper at the same time to wash the drug and the washing and sterilization barrel 82 for discharging the dried pepper, and the conveyor 96 for transporting the pepper discharged from the washing and sterilization barrel 82 Consists of. The washing and sterilizing container 82 has an inner accommodating space for washing foreign substances and pesticides in the pepper by washing water sprayed through a plurality of nozzles 94, and transports the pepper to the outlet direction. While discharging.

When the seed dried dry pepper is supplied to the hopper 80 is dropped through the hopper 80 is supplied to the washing and sterilization container (82). At this time, when the motor 92 is rotated, the screw 84 is rotated. When the screw 84 is rotated, the dried pepper fed to the wash and sterilization container 82 is transferred. When the dry pepper is transferred from the washing and sterilization container 82, ozone water is injected from the plurality of nozzles 94 to the dry pepper by the driving of the water tank 86, the motor 88, and the compressor 95, and the foreign matter of the dried pepper. At the same time cleaning and disinfecting pesticides. As a result of the repeated rotation of the screw 84, dry pepper is transported, washed and sterilized and discharged to the conveyor 96. Pepper discharged to the conveyor 96 is transferred to the dehydration dryer (17).

In an embodiment of the present invention, the washing and sterilization of red pepper using the washing sterilization unit 15 is illustrated, but washing and sterilization of fruits and vegetables, cereals or vegetables in addition to the red pepper can be carried out without departing from the scope of the present invention.

In one embodiment of the present invention, using the washing sterilization unit 15 to spray dry pepper by ozone water to sterilize and wash, raw pepper can also be washed and sterilized by this method.

In the embodiment of the present invention, the dry sterilization unit 15 is sprayed with ozone water to sterilize and wash by using the washing sterilization unit 15, but the water tank 60 does not have an ozone generator, and only water is stored in the motor 62. ), The compressor (64), through the plurality of injectors 70 can be sprayed only at high pressure to spray pesticides and foreign substances in the pepper transported in the washing tub, the sterilization treatment can be treated in a separate method. .

When the washing process was carried out by high-pressure spraying only the washing water of the present invention using red pepper containing 3.575 (mg / Kg) as a sample, triproxystrobin, the test result of trifluorostrobin was 0.225. It was detected as (mg / Kg), and the triproxystrobin for residual pesticides allowed by Korea Food and Drug Administration was 2.0 (mg / Kg). Therefore, when washed using only the washing water of the present invention was tested by the Korea Functional Food Research Institute as of January 23, it is detected 9 times lower than the standard value of triproxystrobin for residual pesticides allowed by Korea Food and Drug Administration. It became.

As described above, the sanitary pepper powder manufacturing method of the present invention minimizes moisture absorption by washing and sterilizing by spraying ozone water on the surface and inside of the pepper using dried pepper cut to about 1/2 size in the longitudinal direction. By shortening the drying process time there is an advantage that can improve the productivity.

In the present invention, there is an advantage in that well-being food can be ingested by washing and sterilizing pesticides or foreign substances in fruits and vegetables, cereals or vegetables by ozone water injection.

In addition, in the present invention, there is an advantage that the well-being food can be ingested by washing and sterilizing the pesticides or foreign substances in the raw pepper by washing with high pressure ozone in the washing sterilization unit.

Claims (12)

In the washing and sterilizing device of vegetables, grains or fruits, A plurality of nozzles for spraying compressed ozone water, It includes a washing and sterilization container for cleaning the foreign substances and pesticides by the ozone water sprayed through the plurality of nozzles while the vegetables and grains or fruits and vegetables supplied are moved, while at the same time sterilizing and discharging microorganisms present in the vegetables and grains or fruits and vegetables. Cleaning sterilizer. A tank that has an ozone generator and generates ozone water by ozone generated from the ozone generator, A motor for pumping ozone water generated from the tank, A compressor receiving ozone water pumped through the motor and supplying ozone water compressed by air compression; A plurality of nozzles for injecting ozone water supplied from the compressor; Hopper which pepper falls, And a washing and sterilizing container for washing foreign substances and pesticides in the pepper dropped from the hopper by the ozone water sprayed through the plurality of nozzles, and at the same time, sterilizing and discharging external and internal microorganisms of the pepper. Washing sterilizer. The method of claim 2, Disinfecting and sterilizing apparatus further comprises a conveyor for discharging the ozone water falling through the washing and sterilization container and transported to the next process of the red pepper that is washed and sterilized. The cleaning sterilization apparatus according to claim 3, wherein the plurality of nozzles are respectively installed on both side walls of the cleaning and sterilizing container. The method according to claim 1 or 4, The washing and sterilizing container is a sterilization apparatus, characterized in that the washing while sterilizing at the same time while the natural falling of the dried pepper is composed of a vertical cylindrical shape. The method according to claim 1 or 4, The washing and sterilizing container is a sterilization device, characterized in that the washing and sterilization at the same time while washing the natural pepper falling into the zigzag-type cylindrical configuration. A water tank which has an ozone generator and generates ozone water by ozone generated from the ozone generator, A first motor for pumping ozone water generated from the tank, A compressor for receiving ozone water pumped through the first motor and supplying ozone water compressed by air compression; A plurality of nozzles for injecting ozone water supplied from the compressor; A screw for transporting the dried pepper to be supplied by rotation, A second motor for rotating the screw; The plurality of nozzles are installed on both side walls of the cylinder, and the screw is embedded, and the foreign substances and pesticides are washed by ozone water sprayed through the plurality of nozzles while the dry pepper is transported by the rotation of the screw. The sterilization apparatus of the red pepper powder manufacturing facility, characterized in that it comprises a washing and sterilization barrel for discharging the dried pepper by sterilizing the external and internal microorganisms of the dried pepper. A sterilization washing unit for disinfecting external and internal microorganisms of the dried red pepper by spraying ozone water on the dried red pepper and washing foreign substances and pesticides in the dried red pepper, A dehydration dryer for rotating the red pepper sterilized by the microorganisms in the sterilization washing unit and dehydrating by vibrating or spraying with high pressure air and then drying by hot air; Sterile air generation chamber that generates sterile air by introducing external air, Sterile chamber for introducing sterile air generated from the sterile air generating chamber to maintain an environment in which the growth and activity of bacteria is not made; A grinder installed in the aseptic chamber to grind dried red pepper from the dehydration dryer in powder form; A particle size controller installed in the aseptic chamber to adjust the particle size of the red pepper powder ground from the grinder; Iron remover that is generated during the grinding from the mill to remove the powder (iron component) contained in the red pepper powder, Sanitary pepper powder manufacturing equipment, characterized in that it is installed in the sterile chamber and the pepper powder is removed from the iron powder remover, packed with nitrogen in an paper container or can container or packed only high-liquid powder to complete the product. . According to claim 8, The cleaning sterilization unit, A tank that has an ozone generator and generates ozone water by ozone generated from the ozone generator, A motor for pumping ozone water generated from the tank, A compressor receiving ozone water pumped through the motor and supplying ozone water compressed by air compression; A plurality of nozzles for spraying the compressed ozone water from the compressor; Hopper dropping dry pepper with seeds removed, The plurality of nozzles are provided on both side walls, washing foreign substances and pesticides remaining in the dry pepper falling from the hopper by ozone water sprayed through the plurality of nozzles, and at the same time, sterilizing and dropping the dried pepper. Sanitary pepper powder manufacturing equipment, characterized in that it comprises a sterilization container. According to claim 8, The cleaning sterilization unit, A tank that has an ozone generator and generates ozone water by ozone generated from the ozone generator, A first motor for pumping ozone water generated from the tank, A compressor for receiving ozone water pumped through the first motor and supplying ozone water compressed by air compression; A plurality of nozzles for injecting ozone water supplied from the compressor; A screw for transporting the dried pepper to be supplied by rotation, A second motor for rotating the screw; The plurality of nozzles are installed, the screw is built in, while the dry pepper is transported by the rotation of the screw while washing the foreign substances and pesticides of the dried pepper by ozone water sprayed through the plurality of nozzles Sanitary pepper powder manufacturing equipment, characterized in that it comprises a washing and sterilizing barrel for discharging the external and internal microorganisms of the dried pepper. A tank storing washing water, A compression unit which receives the washing water supplied from the water tank and supplies the washing water compressed by the compression of air; A plurality of nozzles for spraying the washing water supplied from the compression unit; The inner receiving space is formed to wash the foreign substances and pesticides in the pepper by the washing water sprayed through a plurality of nozzles, characterized in that it comprises a washing tub for discharging while transporting the supplied pepper in the outlet direction Washing device. The method of claim 11, The washing container is characterized in that the cleaning device consisting of a vertical cylinder.

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