WO2015138144A1 - Compositions de revêtement contenant des particules de silice creuses à faible porosité - Google Patents

Compositions de revêtement contenant des particules de silice creuses à faible porosité Download PDF

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Publication number
WO2015138144A1
WO2015138144A1 PCT/US2015/017815 US2015017815W WO2015138144A1 WO 2015138144 A1 WO2015138144 A1 WO 2015138144A1 US 2015017815 W US2015017815 W US 2015017815W WO 2015138144 A1 WO2015138144 A1 WO 2015138144A1
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Prior art keywords
coating composition
silica
particle
functionalized
template
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PCT/US2015/017815
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English (en)
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Jelena LASIO
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E I Du Pont De Nemours And Company
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/34—Silicon-containing compounds
    • C08K3/36—Silica
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00—Polymeric products of isocyanates or isothiocyanates
    • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30—Low-molecular-weight compounds
    • C08G18/36—Hydroxylated esters of higher fatty acids
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00—Polymeric products of isocyanates or isothiocyanates
    • C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72—Polyisocyanates or polyisothiocyanates
    • C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7614—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
    • C08G18/7621—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring being toluene diisocyanate including isomer mixtures
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00—Use of ingredients characterised by shape
    • C08K7/22—Expanded, porous or hollow particles
    • C08K7/24—Expanded, porous or hollow particles inorganic
    • C08K7/26—Silicon- containing compounds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00—Use of pretreated ingredients
    • C08K9/04—Ingredients treated with organic substances
    • C08K9/06—Ingredients treated with organic substances with silicon-containing compounds
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04—Polyurethanes

Definitions

  • the present disclosure relates to coating compositions comprising functionalized hollow silica particles. More particularly, the disclosure relates to coating compositions comprising functionalized silica particles with substantially impervious silica shells.
  • the coating compositions of interest in the present disclosure are water-dispersible coating compositions such as latex coating
  • compositions e.g. acrylic, styrene acrylic, etc; and solvent based such as alkyd coating compositions; urethane coating compositions; and unsaturated polyester coating compositions, typically a paint, clear coating, or stain.
  • alkyd coating compositions e.g. acrylic, styrene acrylic, etc; and solvent based such as alkyd coating compositions; urethane coating compositions; and unsaturated polyester coating compositions, typically a paint, clear coating, or stain.
  • These coatings may be applied to a substrate by spraying, applying with a brush or roller or electrostatically, such as powder coatings, etc.
  • These coating compositions are described in Outlines of Paint Technology (Halstead Press, New York, NY, Third edition, 1990) and Surface Coatings Vol. I, Raw Materials and Their Usage (Chapman and Hall, New York, NY, Second Edition, 1984). Inorganic powders may be added to the coating compositions.
  • Nano core/shell particles may be added to coating compositions as hiding or opacifiying agents.
  • Nano core/shell particles are submicroscopic colloidal systems composed of a solid or liquid core surrounded by a thin polymer or inorganic shell. This solid or liquid core is removed to form hollow nanospheres.
  • Such core-shell systems may be prepared by deposition of the shell material onto a template particle, wherein the shell material can be either organic, inorganic, or hybrid. The selective removal of the core (template) material without disturbing the shell generates hollow particles.
  • hollow nanoparticles for example in cases where they are used as drug delivery agents, or catalyst support, it is desired for the porosity and surface area of the material to be high, in order to ensure the delivery of the host molecule, or enough surface area for efficient catalysis.
  • the porosity of the shell is minimized, to ensure the integrity of the central void of the hollow particle. Therefore a need exists for synthetic methods for substantially impervious hollow particles.
  • the disclosure provides a coating composition comprising
  • functionalized hollow silica nanospheres typically substantially impervious hollow particles with tunable surface properties.
  • the surface properties of the particles are tuned through grafting with a variety of functionalized alkoxysilanes.
  • a coating composition comprises functionalized hollow silica particles, wherein the functionalized hollow silica particles are prepared by a process comprising:
  • a core-shell silica particle comprising a template core particle and a silica treatment, more typically a coating, wherein the core-shell silica particle has an outer surface; and wherein the silica treatment is prepared using a solvent-based silica precursor;
  • the template core particle from the core-shell silica particle may be removed before or after functionalization, more typically before functionalization. If removed after functionalization, it is important the core removal does not damage the functionalized surface. For example, with a-methyl styrene, core removal is at low temperatures so no harm is done to the functionalized surface if core removal is achieved after
  • acid- or base-labile core materials that can be removed by hydrolysis can be removed before or after functionalization.
  • the silica treatment is substantially impervious.
  • substantially impervious we mean the surface area and porosity of the silica shell, typically walls, has to be tuned. Whether the silica shell is adequate can be determined by comparing the surface area of the particles with calculated surface area of a smooth sphere of the same diameter.
  • the shell substantially impervious if its surface area does not surpass about 130% of the calculated surface area of a smooth sphere of the same dimensions, i.e., it is about 30% or less higher than the surface of the core-shell silica particle compared to the calculated surface area of a smooth sphere of the same diameter, more typically about 125% of the smooth sphere surface area, and still more typically about 120% of the smooth sphere surface area of the same dimensions.
  • Porosity of the particles, measured in pore volume should typically be lower than about 0.16cm 3 /g, more typically lower than about 0.10cm 3 /g, still more typically lower than about 0.08cm 3 /g.
  • silica precursor Addition of various amounts of the silica precursor will lead to more or less porous silica layers, which can lead to control of the porosity and surface area of the particles. Further, the silica precursor may be added in stages to modulate the porosity of the particles as well as their surface. Lastly, calcination at temperatures higher than about 500°C may decrease the porosity and surface area of the particles without increasing the thickness of the wall.
  • the process for preparing the core-shell silica particle comprising a template core particle and a silica treatment comprises:
  • TEOS tetraethyl orthosilicate
  • TMOS tetramethyl orthosilicate
  • TPOS tetrapropyl orthosilicate
  • TBOS tetrabutyl orthosilicate
  • R, Ri , R2, and R3 can be alkyl of about 1 to about 20 carbon atoms, more typically about 2 to about 10 carbon atoms, aryl groups of about 6 to about 10 carbon atoms, more typically about 6 to about 8 carbon atoms or combinations thereof; more typically tetraethyl orthosilicate (TEOS) or tetrapropyl orthosilicate (TPOS); and
  • TEOS tetraethyl orthosilicate
  • TPOS tetrapropyl orthosilicate
  • the recyclable template particle may be a solid particle or a hollow particle.
  • Figure 1 shows the process for making hollow silica particles, as described in examples 1 -1 1 .
  • Figure 2 shows functionalization of hollow silica particles with phosphonate ester through use of diethyl-(2-
  • Figure 3 shows the scheme for converting the phosphonate ester- functionalized silica from Figure 2, example 12 into phosphonic acid- functionalized silica particles through hydrolysis of phosphonic ester groups, as described in Example 13.
  • Figure 4 shows functionalization of hollow silica particles with (3- glycydoxypropyl)trimethoxysilane, as described in Examples 14 and 15.
  • Figure 5 shows the process for further functionalization of the epoxy silyl-funtionalized silica with glycine, to generate carboxyl group- functionalized silica particles through an amine linkage, as described in Example 14.
  • Figure 6 shows the process for further functionalization of the epoxy silyl-funtionalized silica with thioglycolic acid, to generate carboxyl group- functionalized silica particles through a thioether linkage, as described in Example 15.
  • Figure 7 shows the process for functionalization of hollow silica particles with (diethoxyphosphoryl)methyl-2- ((triethoxysilyl)ethyl)carbamate, as described in Example 16.
  • T1O2 particle the T1O2 particle
  • T1O2 particle also includes a plurality of T1O2 particles.
  • This disclosure is particularly suitable for producing coating
  • compositions comprising hollow inorganic particles, typically hollow silica particles, and in particular architectural paint formulations or ink
  • formulations comprising hollow inorganic particles, typically hollow silica particles, having improved paint or ink performance.
  • the hollow inorganic particles typically hollow silica particles, of this disclosure are produced through intermediacy of template particles, onto which the shell material is deposited, to generate core/shell particles.
  • the process of silica deposition is such that it allows tuning of the surface area and porosity of the silica shells, thereby allowing for synthesis of impervious core/shell particles.
  • the core material is removed to generate hollow particles.
  • the resulting hollow particles are then functionalized with a variety of alkoxysilanes to generate functionalized hollow particles, with tunable porosity and surface area.
  • the particles described herein are between about a 100 to about 900nm in size, more typically between about 150 and about 600nm, and still more typically between about 180 and about 270nm.
  • the disclosure describes the process for hollow silica particles with tunable porosity and surface area, as well as the functional group on the hollow particles' surface.
  • the coating composition comprises functionalized hollow silica particles, wherein the functionalized hollow silica particles are prepared by a process comprising:
  • a core-shell silica particle comprising a template core particle and a silica treatment, more typically a coating, wherein the core-shell silica particle has an outer surface; and wherein the silica treatment is prepared using a solvent-based silica precursor;
  • the functionalized surface is prepared using sulfonic acid, phosphonic esters, carboxylic acid, amines, epoxides, boronic acids or quarternary amines, and
  • the template core particle may be removed before or after
  • the core-shell silica particle comprising a template core particle and a silica treatment, typically a coating, is prepared by a process comprising: a) providing a template core particle, more typically prepared using emulsion polymerization;
  • a solvent based silica precursor such as tetraethyl orthosilicate (TEOS), tetramethyl orthosilicate (TMOS) tetrapropyl orthosilicate (TPOS), tetrabutyl orthosilicate (TBOS), tetrahexyl orthosilicate,
  • TEOS tetraethyl orthosilicate
  • TMOS tetramethyl orthosilicate
  • TPOS tetrapropyl orthosilicate
  • TBOS tetrabutyl orthosilicate
  • R, R1 , R2, and R3 can be alkyl of about 1 to about 20 carbon atoms, more typically about 2 to about 10 carbon atoms aryl groups of about 6 to about 10 carbon atoms, more typically about 6 to about 8 carbon atoms or combinations thereof; more typically tetraethyl orthosilicate (TEOS) or tetrapropyl orthosilicate (TPOS); and
  • TEOS tetraethyl orthosilicate
  • TPOS tetrapropyl orthosilicate
  • the recyclable template particle may be a solid particle or a hollow particle.
  • the template particle or core is prepared using typically an organic monomer which is polymerized to generate template particles, or dispersed in water to generate template particles of the appropriate size.
  • Some monomes for the template include styrene, methyl methacrylate, polyacrylic acid, a-methylstyrene, lactic acid, formaldehyde, or
  • copolymers like Surlyn® (copolymer of ethylene and methacrylic acid) more typically styrene, methyl methacrylate, a-methylstyrene, Surlyn®, and still more typically methyl methacrylate, styrene, or polyacrylic acid.
  • a group of two monomers can be chosen for a copolymerization, such as a variety of diacids and dialcohols for polyester polymers (like polyethylene terephthalate, PET), diacids and diamides for various polyamides (like Nylon 6,6, or other Nylons), etc.
  • the particle size of the template is tunable, and the particle size distribution of the template particles achieved is narrow, which is advantageous.
  • preparation of the template particle or core by emulsion polymerization is achieved by emulsification of the water-insoluble monomer or a mixture of in water, and polymerized using radical polymerization conditions.
  • Radical initiators such as potassium- or ammonium persulfate, and 2,2-azobis(2-methylpropionamidine)
  • AIBA hydrochloride
  • surfactant can also typically be used.
  • suitable surfactants include sodium dodecylsulfate (SDS), cetyltrimethylammonium bromide (CTAB), poly-(vinylpyrrolidinone) PVP, etc.
  • silyl group-containing monomers such as 3- (trimethoxysilyl)propylmethacrylate can be used, in order to facilitate the silica deposition in the subsequent step.
  • the reaction temperature is kept between about 25 and about 100°C, more typically about 45 to about 90°C, still more typically about 55°C to about 75°C.
  • the template particle or core may be inorganic, for example calcium carbonate, or other inorganic particles onto which silica can be deposited.
  • the template particle or core is then coated with a shell material to generate a core/shell particle.
  • a solvent-based silica precursor is used.
  • solvent-based silica precursors include tetraethyl orthosilicate (TEOS), tetramethyl orthosilicate (TMOS) tetrapropyl orthosilicate (TPOS), tetrabutyl orthosilicate (TBOS), tetrahexyl orthosilicate,
  • diethoxydimethylsilane diethoxydimethylsilane, ethoxytrimethylsilane, methoxytrimethylsilane, trimethoxy(octyl)silane, triethoxy(octyl)silane,
  • siloxanes having the general formula RSi(OR)3, Ri R2Si(OR)2, or
  • R1 R2R3S1OR wherein R, Ri , R2, and R3 can be alkyl of about 1 to about 20 carbon atoms, more typically about 2 to about 10 carbon atoms, aryl groups of about 6 to about 10 carbon atoms, more typically about 6 to about 8 carbon atoms or combinations thereof; more typically tetraethyl orthosilicate (TEOS) or tetrapropyl orthosilicate (TPOS).
  • TEOS tetraethyl orthosilicate
  • TPOS tetrapropyl orthosilicate
  • the suspension of template particles in dilute ethanol/water solution of ammonia is treated with the solvent based silica precursor, which results in silica deposition on the recyclable template particles, generating core/shell particles.
  • a water-based silica precursor such as sodium- or potassium silicate
  • the template particles are suspended in water, and the silicate agent is added either dropwise, over a period of time, or all at once.
  • the pH is maintained at about 2 to about 10, more typically about 5 to about 8 to form a silica layer on the recyclable template particle and the reaction times are held between about 1 to about 24 hours, more typically about 1 .5 to about 18 hours, still more typically about 2 to about 12 hours.
  • This results in the deposition of a silica treatment comprising a coating, layer or shell on the recyclable template particle or core.
  • the core/shell particles are removed from the aqueous solution by centrifugation or filtration, more typically by centrifugation.
  • surface area and porosity of the silica walls have to be tuned. Whether the silica shell is adequate can be determined by comparing the surface area of the particles with calculated surface area of a smooth sphere of the same diameter.
  • the shell impervious if its surface doesn't surpass about 130% of the calculated surface area of a smooth sphere of the same dimensions, i.e., it is about 30% or less higher than the surface of the core-shell silica particle prior to functionalization, more typically about 125% of the smooth sphere surface area, and still more typically about 120% of the smooth sphere surface area of the same dimensions.
  • Porosity of the particles, measured in pore volume should typically be lower than about 0.16cm 3 /g, more typically lower than about 0.10cm 3 /g, still more typically lower than about 0.08cm 3 /g.
  • silica precursor Addition of various amounts of the silica precursor will lead to more or less porous silica layers, which can lead to control of the porosity and surface area of the particles. Further, the silica precursor may be added in stages to modulate the porosity of the particles as well as their surface. Lastly, calcination at temperatures higher than about 500°C can decrease the porosity and surface area of the particles without increasing the thickness of the wall. The core may then be removed before or after grafting of a variety of alkoxysilanes onto the surface of the silica particles to form hollow silica particles having a functionalized surface.
  • removal of the template may be achieved through calcination, namely heating the material to about 300 to about 800°C, more typically about 400°C to about 600°C, and most typically about 450 to about 550°C.
  • hollow particles are typically obtained through reaction with acid.
  • the core is made of recyclable material, it may be recycled either through thermal depolymerization, or acid- or base hydrolysis.
  • core materials made out of poly-(a- methylstyrene), PMMA, various polyamides, as well as styrene are depolymerized at increased temperatures, with the temperatures of depolymerization varying with the polymer used.
  • temperature ranges include about 250 to about 450°C, more typically about 275 to about 400°C, still more typically from about 290 to about 325°C, to generate hollow particles as well as core monomer.
  • poly(methylmethacrylate)@silica core/shell particles can be heated above about 300°C to generate methyl methacrylate monomer and hollow silica particles.
  • poly(a-methylstyrene)@silica can be heated to about above about 60°C to generate hollow silica particles and a-methylstyrene monomer.
  • acid- or base-labile core materials can be hydrolyzed instead of thermally depolymerized to generate hollow particles with possibility of monomer recycling.
  • Polymers such as Delrin® (polyacetal), poly(lactic acid), as well as other polyesters can be depolymerized through acid hydrolysis.
  • treating polyacetal@silica with acid should generate hollow silica as well as aldehyde monomer that can be recycled in template particle synthesis.
  • polyesters or polyamides from core/shell particles can be recycled in the same fashion to generate diacid/dialcohol (diacid/diamine) monomer couples as well as hydroxylic or amino acids as monomers (like in the case of polylactic acid, for example).
  • diacid/dialcohol (diacid/diamine) monomer couples as well as hydroxylic or amino acids as monomers (like in the case of polylactic acid, for example).
  • the core is calcium carbonate, it is removed by acid treatment, which generates hollow particles.
  • the functionalized surface on the silica particle may be prepared using sulfonic acid, phosphonic esters, carboxylic acids, amines, epoxides, boronic acids, quaternary amines, etc. Grafting of a variety of alkoxysilanes onto the surface of the hollow silica particles provides functionalized hollow silica particles.
  • the grafting process includes mixing the grafting agent with silica particles, with or without the solvent, with optional heating of the material, in the temperature range about 25 to about 150°C, more typically about 60 to about 130°C, still more typically about 80 to about 120°C, with or without the application of vacuum, in order to remove the volatile byproducts, like water or alcohols.
  • the hollow silica particles were functionalized with
  • silica particles were functionalized with diethyl [2- (triethoxysilyl)ethyl]phosphonate to generate phosphonate-functionalized silica particles. Then, in another embodiment, phosphonate ester functionality on the surface of the silica particles was hydrolyzed to generate phosphonic acid-functionalized hollow silica particles. In another embodiment of the disclosure, silica particles were treated with (3- glycidopropyl)trimethoxysilane, to generate epoxy functionality on the silica surface.
  • the epoxy silica was then treated, in one embodiment of the disclosure, with glycine, to introduce carboxylic acid functionality through an amine linkage on the particle.
  • the epoxy silica was treated with thioglycolic acid to introduce the carboxylic functionality through a thioether group.
  • This disclosure is particularly suitable for producing coating
  • compositions and in particular architectural paint formulations or ink formulations.
  • the coating base comprises a dispersion of resin, functionalized hollow silica particles of this disclosure and further comprises a colorant.
  • Other additives known to one skilled in the art may also be present.
  • the resin is selected from the group consisting of water-dispersible coating compositions such as latex coating compositions; alkyd coating compositions; urethane coating compositions; and unsaturated polyester coating compositions; and mixture thereof.
  • water-dispersible coatings as used herein is meant surface coatings intended for the decoration or protection of a substrate, comprising essentially an emulsion, latex, or a suspension of a film-forming material dispersed in an aqueous phase, and typically comprising surfactants, protective colloids and thickeners, pigments and extender pigments, preservatives, fungicides, freeze-thaw stabilizers, antifoam agents, agents to control pH, coalescing aids, and other ingredients.
  • Water-dispersed coatings are exemplified by, but not limited to, pigmented coatings such as latex paints.
  • the film forming material is a latex polymer of acrylic, styrene-acrylic, vinyl- acrylic, ethylene-vinyl acetate, vinyl acetate, alkyd, vinyl chloride, styrene- butadiene, vinyl versatate, vinyl acetate-maleate, or a mixture thereof.
  • Such water-dispersed coating compositions are described by
  • Tex-Cote® and Super-Cote®, Rhopelx®, Vinnapas® EF500 are further examples of water based coating compositions comprising 100% acrylic resin.
  • the alkyd resins may be complex branched and cross-linked polyesters having unsaturated aliphatic acid residues.
  • Urethane resins typically comprise the reaction product of a polyisocyanate, usually toluene diisocyanate, and a polyhydric alcohol ester of drying oil acids.
  • the resin is present in the amount of about 5 to about 40 % by weight based on the total weight of the coating composition.
  • the amount of resin is varied depending on the amount of sheen finish desired.
  • the inorganic pigments particularly the titanium dioxide pigments may be used alone or in combination with conventional colorants. Any conventional colorant such as a pigment, dye or a dispersed dye may be used in this disclosure to impart color to the coating composition. In one embodiment, generally, about 0.1 % to about 40% by weight of
  • conventional pigments based on the total weight of the component solids, can be added. More typically, about 0.1 % to about 25% by weight of conventional pigments, based on the total weight of component solids, can be added.
  • titanium dioxide is an especially useful powder in the products of this disclosure.
  • Titanium dioxide (TiO 2 ) powder useful in the present disclosure may be in the rutile or anatase crystalline form, more typically in predominantly rutile form, i.e., comprising at least 50% rutile. It is commonly made by either a chloride process or a sulfate process. In the chloride process, TiCI 4 is oxidized to TiO 2 powders. In the sulfate process, sulfuric acid and ore containing titanium are dissolved, and the resulting solution goes through a series of steps to yield TiO 2 . Both the sulfate and chloride processes are described in greater detail in "The Pigment Handbook", Vol.
  • the powder may be pigmentary, nano or ultrafine particles.
  • Pigmentary refers to median primary particles in the size range typically about 200 nm to about 450 nm
  • nano refers to median primary particles in the size range typically less than 50 nm.
  • pigments are generally well known pigments and they may be used alone or in mixtures thereof in coating formulations of the disclosure, Suitable pigmnets are disclosed in Pigment Handbook, T. C. Patton, Ed., Wiley-lnterscience, New York, 1973. Any of the conventional pigments used in coating compositions can be utilized in these
  • compositions such as the following: metallic oxides, such as titanium dioxide, zinc oxide, and iron oxide, metal hydroxide, metal flakes, such as aluminum flake, chromates, such as lead chromate, sulfides, sulfates, carbonates, carbon black, silica, talc, china clay, phthalocyanine blues and greens, organo reds, organo maroons, pearlescent pigments and other organic pigments and dyes. If desired chromate-free pigments, such as barium metaborate, zinc phosphate, aluminum triphosphate and mixtures thereof, can also be used.
  • metallic oxides such as titanium dioxide, zinc oxide, and iron oxide
  • metal hydroxide such as aluminum flake
  • chromates such as lead chromate, sulfides, sulfates, carbonates, carbon black, silica, talc, china clay, phthalocyanine blues and greens, organo reds, organo maroons, pearlescent pigments and other organic pigments and
  • additives may be present in the coating compositions of this disclosure as necessary, desirable or conventional.
  • These compositions can further comprise various conventional paint additives, such as dispersing aids, anti-settling aids, wetting aids, thickening agents, extenders, plasticizers, stabilizers, light stabilizers, antifoams, defoamers, catalysts, texture-improving agents and/or antiflocculating agents.
  • Coating compositions of the present disclosure may comprise various rheology modifiers or rheology additives (such as Acrysol®), wetting agents, dispersants and/or co-dispersants, and microbicides and/or fungi- cides.
  • rheology modifiers or rheology additives such as Acrysol®
  • compositions may further comprise UV (ultra-violet) absorbers such as Tinuvin®.
  • UV absorbers such as Tinuvin®.
  • Coating compositions of the present disclosure may further comprise ceramic or elastomeric substances, which are heat and/or infrared reflective, so as to provide additional heat reflective benefits.
  • the present disclosure provides a process for preparing a coating composition, such as a paint formulation, comprising mixing the pigment- containing components and functionalized hollow silica nanospheres or particles with the resin to form a coating base.
  • a vehicle may be present.
  • the vehicle may be aqueous or solvent based.
  • these coating compositions may comprise from about 30 to about 55% solids by weight and typically about 25% to about 45% solids by volume.
  • the coating compositions of this disclosure have a density of about 9.1 to about 1 1 .9 pounds per gallon, more typically about 9.5 to about 10.8 pounds per gallon.
  • Any mixing means known to one skilled in the art may be used to accomplish this mixing.
  • An example of a mixing device includes a high speed Dispermat®, supplied by BYK-Gardner, Columbia, MD.
  • Coating compositions of the present disclosure may be applied by any means known to one skilled in the art, for example, by brush, roller, commercial grade airless sprayers, or electrostatically in a particle coating.
  • Coating compositions presented herein may be applied as many times necessary so as to achieve sufficient coating on the coated surface, for example, an exterior wall.
  • these coating compositions may be applied from about 2 mils to about 10 mils wet film thickness, which is equivalent to from about 1 to about 5 dry mils film thickness.
  • Coating compositions presented herein may be applied directly to surfaces or applied after surfaces are first coated with primers as known to one skilled in the art.
  • the coating compositions of this disclosure may be a paint, and the paint may be applied to a surface selected from the group consisting of building material, automobile part, sporting good, tenting fabric, tarpaulin, geo membrane, stadium seating, lawn furniture and roofing material.
  • the coating films may be substantially free of other conventional colorants and contain solely the treated titanium dioxide pigments of this disclosure.
  • Example 1 Polystyrene template particle synthesis
  • Examples 2-1 1 show hollow silica particle synthesis in which porosity and surface area of the particles was systematically decreased to generate impervious particles.
  • Example 2 was repeated with the following exception: 2ml_ of TEOS were added. Results are shown in Table 1 .
  • Example 2 was repeated with the following exception: 3ml_ of TEOS were added. Results are shown in Table 1 .
  • Example 5 Hollow silica particle synthesis
  • Example 2 was repeated with the following exception: 4ml_ of TEOS were added. Results are shown in Table 1 .
  • Example 2 was repeated with the following exception: 5ml_ of TEOS were added. Results are shown in Table 1 .
  • Example 2 was repeated with the following exception: 6ml_ of TEOS were added. Results are shown in Table 1 .
  • Example 8 Hollow silica particle synthesis.
  • Example 2 was repeated with the following exception: 7ml_ of TEOS were added. Results are shown in Table 1 .
  • Example 2 was repeated with the following exception: 8ml_ of TEOS were added. Results are shown in Table 1 .
  • Example 2 was repeated with the following exception: 9ml_ of TEOS were added. Results are shown in Table 1 .
  • Example 1 Hollow silica particle synthesis
  • Example 2 was repeated with the following exception: 10mL of TEOS were added. Results are shown in Table 1 .
  • Solid hollow particles (10g) were dispersed in 300mL dimethyl formamide (DMF). To this suspension was added a diethyl-(2- (triethoxysilyl)ethyl)phosphonate (10ml_, 31 .Ommol ), and the mixture was heated to 120°C overnight. The resulting material was centrifuged to remove the DMF solvent, and washed with ethanol. The presence of grafting groups was measured by TGA and ESCA.
  • DMF dimethyl formamide
  • Example 15 Epoxide-functionalized hollow silica particles, followed by reaction with thioglycolic acid To 10mL of DMF was added 36.5mg of hollow silica particles (avg size ⁇ 250nm), and the mixture was sonicated in a US bath for ⁇ 15min. To the mixture was addedl mL of (3-glycydoxypropyl)trimethoxysilane, and the mixture was heated to 120°C overnight. The mixture was cooled to r.t., and, 50 ⁇ _ of thioglycolic acid was added, and the mixture left stirring for two days. The sample was isolated by centrifuging and washing the solids with ethanol twice, and drying the solids. The material was analyzed by ESCA to confirm the presence of sulfur atoms on the silica surface.
  • Solid hollow particles (1 g) were dispersed in dilute ammonia solution

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Abstract

Cette divulgation concerne une composition de revêtement contenant des particules de silice creuses fonctionnalisées, lesdites particules de silice creuses fonctionnalisées étant préparées par un procédé comprenant : l'utilisation d'une particule de silice cœur-coque comprenant une particule cœur gabarit et d'un traitement de la silice, ladite particule de silice cœur-coque ayant une surface extérieure, et le traitement de la silice étant préparé à l'aide d'un précurseur de silice à base de solvant ; la création d'une surface fonctionnalisée sur la particule de silice cœur-coque, ladite surface fonctionnalisée étant préparée à l'aide d'acide sulfonique, d'esters phosphoniques, d'acide carboxylique, d'amines, d'époxydes, ou d'acides boroniques ; et l'élimination de la particule cœur gabarit pour obtenir la particule de silice creuse fonctionnalisée. Ces compositions de revêtement contiennent des particules inorganiques creuses qui sont utiles à titre d'agents masquants ou opacifiants.
PCT/US2015/017815 2014-03-11 2015-02-26 Compositions de revêtement contenant des particules de silice creuses à faible porosité WO2015138144A1 (fr)

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CN108751734A (zh) * 2018-06-08 2018-11-06 苏州新吴光电科技有限公司 一种二氧化硅中空球单层膜及其制备方法
CN110396221A (zh) * 2019-08-15 2019-11-01 安徽壹石通材料科技股份有限公司 一种ptfe包覆二氧化硅填料的制备方法
WO2020263820A1 (fr) * 2019-06-24 2020-12-30 Ut-Battelle, Llc Méthodes de production de particules creuses de silice
CN113697818A (zh) * 2021-09-15 2021-11-26 四川省中科乐美新材料有限公司 一种基于多巴胺改性碳酸钙模板制备中空微球的方法
CN116496647A (zh) * 2022-11-11 2023-07-28 无锡普天铁心股份有限公司 一种用于取向硅钢表面改性的绝缘涂液及其制备方法

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WO2013145548A1 (fr) * 2012-03-26 2013-10-03 Canon Kabushiki Kaisha Procédé de production de particules creuses, procédé de production d'un revêtement antireflet, et procédé de production d'un élément optique

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108751734A (zh) * 2018-06-08 2018-11-06 苏州新吴光电科技有限公司 一种二氧化硅中空球单层膜及其制备方法
CN108751734B (zh) * 2018-06-08 2020-11-10 苏州新吴光电科技有限公司 一种二氧化硅中空球单层膜及其制备方法
WO2020263820A1 (fr) * 2019-06-24 2020-12-30 Ut-Battelle, Llc Méthodes de production de particules creuses de silice
CN110396221A (zh) * 2019-08-15 2019-11-01 安徽壹石通材料科技股份有限公司 一种ptfe包覆二氧化硅填料的制备方法
CN113697818A (zh) * 2021-09-15 2021-11-26 四川省中科乐美新材料有限公司 一种基于多巴胺改性碳酸钙模板制备中空微球的方法
CN116496647A (zh) * 2022-11-11 2023-07-28 无锡普天铁心股份有限公司 一种用于取向硅钢表面改性的绝缘涂液及其制备方法
CN116496647B (zh) * 2022-11-11 2024-01-16 无锡普天铁心股份有限公司 一种用于取向硅钢表面改性的绝缘涂液及其制备方法

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