WO2015121927A1 - Device for assisting correction work for circuit board - Google Patents
Device for assisting correction work for circuit board Download PDFInfo
- Publication number
- WO2015121927A1 WO2015121927A1 PCT/JP2014/053203 JP2014053203W WO2015121927A1 WO 2015121927 A1 WO2015121927 A1 WO 2015121927A1 JP 2014053203 W JP2014053203 W JP 2014053203W WO 2015121927 A1 WO2015121927 A1 WO 2015121927A1
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- WIPO (PCT)
- Prior art keywords
- circuit board
- inspection
- defective
- determined
- accommodation
- Prior art date
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0061—Tools for holding the circuit boards during processing; handling transport of printed circuit boards
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/085—Production planning, e.g. of allocation of products to machines, of mounting sequences at machine or facility level
Definitions
- the technology disclosed herein relates to a technology for producing a component mounting board, and more particularly, to a technology for assisting an operator who performs correction work on a defective circuit board generated on a production line.
- JP-A-8-256000 describes a production line for component mounting boards.
- This production line includes a mounting process for mounting an electronic component on a circuit board, a soldering process for bonding the circuit board and the electronic component, and an inspection process for inspecting the circuit board.
- the inspection apparatus performs an inspection including a plurality of inspection items on the circuit board, and determines whether or not the circuit board is a defective product based on the result of the inspection.
- the circuit board determined to be defective is sent to the correction process.
- the correction process the operator performs a correction operation on the circuit board determined to be defective and re-injects the corrected circuit board into the production line.
- the defective circuit board extracted in the inspection process is promptly re-entered into the production line after the correction work by the operator.
- the worker may require a lot of time for the correction work.
- a defective circuit board may be newly extracted in the inspection process, and the circuit board requiring the correction work may stay in the correction process for a long time. As a result, there is a problem that the productivity of the production line is lowered.
- This specification provides a technique for supporting correction work by an operator in order to solve or at least reduce the above problem.
- an apparatus for supporting a work for correcting a defective product generated on a production line for a component mounting board includes an inspection device, a storage device, a processing device, and a transfer device.
- the inspection apparatus performs an inspection including a plurality of inspection items on the circuit board flowing through the production line, and determines whether or not the circuit board is a defective product based on a result of the inspection.
- the accommodating device has a plurality of substrate accommodating portions, and each substrate accommodating portion is capable of accommodating a circuit board determined to be a defective product by the inspection device.
- the processing device assigns at least one of the plurality of accommodating portions to the circuit board determined to be defective based on the result of the inspection by the inspection device.
- a conveyance apparatus conveys the circuit board determined to be inferior goods to the accommodating part allocated by the processing apparatus.
- the inspection apparatus determines that the circuit board is defective
- the circuit board determined to be defective is accommodated in the accommodation apparatus.
- the operator can take out the circuit board from the housing device, confirm the defect generated in the circuit board, and perform necessary correction work.
- the accommodation device has a plurality of accommodation portions and can accommodate a plurality of circuit boards.
- the degree of failure occurring in each circuit board varies, and the time required for the correction work by the operator varies depending on the circuit board.
- the operator is required to preferentially select a circuit board having a short time required for the correction work as a target of the correction work. Conversely, if a circuit board that requires a long time for correction work is selected first, one or more circuit boards waiting for the correction work will stay in the storage device for a long time, greatly reducing the productivity of the production line. End up.
- the accommodation position of each circuit board in the accommodation device is related to the result of the inspection of each circuit board, that is, the degree of failure occurring in each circuit board. Therefore, when the operator selects a circuit board to be corrected from the accommodation device, the operator easily determines a circuit board to be preferentially corrected based on the position where each circuit board is accommodated. be able to.
- the structure of the production system of an Example is typically shown.
- the structure of the inferior goods operation apparatus is shown typically.
- the processing device calculates a defect index indicating the degree of failure of the circuit board determined to be defective based on the inspection result of each inspection item by the inspection device, and calculates the calculated defect index. Based on the above, it is preferable to determine the accommodating portion to be allocated to the circuit board. According to such a configuration, the degree of failure occurring in the circuit board can be quantified by the failure index, and the accommodating portion to be allocated to the circuit board can be appropriately determined.
- the inspection items in the present specification may include various items in which the inspection result can be expressed in a binary manner (for example, good or bad).
- a binary inspection result for each inspection location in 100 inspection locations on the circuit board
- the inspection includes 100 inspection items.
- a binary inspection result is obtained for two items, such as the presence or absence of an electronic component and its position
- the inspection includes two inspection items. It can be said.
- a binary test result can be obtained for each threshold value. Therefore, it can be said that the inspection includes two inspection items.
- the defect index is obtained by cumulatively adding individual defect indices determined for each inspection item according to the inspection result of each inspection item.
- the circuit board determined to be defective for many inspection items has a longer time required for the correction work, and therefore, the degree of the defect generated on the circuit board can be considered to be large. . Therefore, according to the method described above, it is possible to determine a defect index that is well related to the degree of defect relatively easily.
- the defect index can be determined so as to satisfy the following formula (1) or (2).
- y represents a defect index
- n represents the number of a plurality of inspection items
- x i represents the inspection result for each inspection item i
- x i 0 when bad
- ⁇ i indicates a weighting factor for each inspection item i.
- the weighting factor ⁇ i corresponds to the individual defect index described above
- the defect index calculated by the equation (1) or (2) is the individual defect index ⁇ i determined for each inspection item i. It can be said that it is cumulatively added according to the inspection result of item i.
- Equation (1) the greater the degree of failure occurring on the circuit board, the smaller the failure index y.
- the failure index y becomes a larger value as the degree of failure occurring in the circuit board is larger.
- the weight counting alpha i in one test item i other different it is preferred that the weight counting alpha j in at least one inspection item j.
- the time required for the correction work differs depending on the inspection item.
- the correction work for a large part is easier than the correction work for a small part, and the required time is short. Therefore, as an example, the weight coefficient ⁇ i of the inspection item i for a large part can be set to a smaller value than the weight coefficient ⁇ j of the inspection item j for a small part. In this way, by calculating the weighting factors ⁇ i and ⁇ j according to the required time for the correction work, the calculation of the defect index is performed according to the time required for the correction work required by the circuit board. Can be related.
- the processing apparatus includes a storage unit located closer to the re-input unit for re-inputting the circuit board into the production line as the degree of failure indicated by the failure index is smaller. It is preferable to assign the circuit board determined to be non-defective. Some circuit boards with a low degree of failure include those that can be re-entered into the production line with very simple correction work or substantially without the need for correction work. In such a case, if the circuit board is located in the accommodating part close to the re-input part, the operator can re-input the circuit board to the production line in a very short time.
- the processing apparatus ranks the circuit boards determined to be defective based on the defect index, and determines the accommodation unit to be assigned to the circuit board determined to be defective based on the rank. It is preferable to do.
- this ranking is an example, it may be a two-level ranking using a single threshold or a multi-level ranking using a plurality of thresholds.
- the processing apparatus may perform ranking based on the magnitude relationship with the defect index of another circuit board.
- the processing apparatus further determines the rank of the circuit board newly determined as a defective product by further adding a defect index of at least one circuit board already accommodated in the accommodation apparatus in the ranking described above. It is preferable. According to such a configuration, with respect to the order to be subjected to the correction work, the priority order of the circuit board newly determined as defective is relative to at least one circuit board already accommodated in the accommodation device. And a storage unit corresponding to the priority order can be assigned.
- the processing apparatus may update the rank of at least one circuit board already accommodated in the accommodation apparatus in accordance with the rank of the circuit board newly determined as a defective product in the ranking described above. preferable. And it is preferable that a processing apparatus allocates a new accommodating part to the at least 1 circuit board already accommodated in the accommodating apparatus based on the updated rank. According to such a configuration, when a plurality of circuit boards are accommodated in the accommodation device, an appropriate accommodation portion can be assigned to each circuit board regardless of the order in which the circuit boards are accommodated in the accommodation device. it can.
- the transfer device moves at least one circuit board already accommodated in the accommodation device to the newly assigned accommodation unit. According to such a configuration, a plurality of circuit boards that are defective products can be arranged in a plurality of housing portions of the housing device according to the degree of failure of each circuit board.
- the production system of this embodiment is a component mounting board production system in which a plurality of electronic components are mounted on a circuit board 4.
- the production system includes a production line 10 and a defective product operating device 30 (hereinafter referred to as an operating device 30) provided in the production line 10.
- the production line 10 includes a line conveyor 20 that conveys the circuit board 4, and a solder printing device 12, a component mounting device 14, an inspection device 16, and a reflow device 18 that are arranged along the line conveyor 20.
- the solder printing device 12 prints solder on the circuit board 4, and the component mounting device 14 mounts a plurality of electronic components on the circuit board 4 coated with solder.
- the inspection device 16 performs an inspection on the circuit board 4 and determines whether or not the circuit board 4 is defective.
- the inspection by the inspection device 16 includes a plurality of inspection items.
- the inspection device 16 images the circuit board 4 and analyzes the image of the circuit board 4, whereby a plurality of inspection items including presence / absence, position, orientation, and solder amount are obtained for each electronic component on the circuit board 4.
- Judge the quality of the. it does not specifically limit about a specific test
- the circuit board 4 that has passed the inspection is sent to the reflow device 18.
- the reflow device 18 heats the circuit board 4 to reflow the solder on the circuit board 4.
- the configuration of the production line 10 can be variously changed and is not limited to the configuration described in the present embodiment.
- the inspection device 16 determines that the circuit board 4 is a defective product
- the circuit board 4 is temporarily discharged from the production line 10 by the operation device 30 in order to receive a correction work by an operator.
- the operating device 30 is a device that discharges the circuit board 4 determined to be defective from the production line 10 and temporarily stores it until a correction operation is performed by an operator.
- the operation device 30 is also a device that re-injects the circuit board 4 after the correction work into the production line 10.
- the operation device 30 and the inspection device 16 constitute a device that supports correction work by an operator.
- the configuration and function of the operation device 30 will be described in detail.
- the operating device 30 is provided downstream of the inspection device 16 in the production line 10.
- the operation device 30 includes a gate conveyor 32, a distribution storage device 34, a processing device 36, and an operation panel 38.
- the gate conveyor 32 can take in and out the circuit board 4 with respect to the line conveyor 20 of the production line 10.
- the gate conveyor 32 can discharge the circuit board 4 determined to be defective by the inspection device 16 from the line conveyor 20 of the production line 10.
- the gate conveyor 32 can re-inject the circuit board 4 after the correction work into the line conveyor 20 of the production line 10.
- the gate conveyor 32 of a present Example is a belt conveyor which drives a conveyor belt with a motor, about the specific structure of the gate conveyor 32, it does not specifically limit.
- the distribution storage device 34 includes a distribution device 40 and a storage device 50.
- the housing device 50 is a device that houses the circuit board 4 that has been determined to be defective by the inspection device 16.
- the storage device 50 has a plurality of storage portions 52a to 52j.
- the plurality of accommodating portions 52a to 52j include first to tenth accommodating portions 52a to 52j in order from the top.
- Each of the accommodating portions 52a to 52j can accommodate one circuit board 4.
- Each of the accommodating portions 52a to 52j has a configuration that allows the operator 100 to insert and remove the circuit board 4.
- the storage device 50 of the present embodiment has a multistage rack structure, the specific configuration of the storage device 50 is not limited to this.
- the circuit board 4 accommodated in the accommodation device 50 is subjected to correction work by the worker 100.
- the worker 100 takes out the defective circuit board 4 from the storage device 50, confirms the defect generated in the circuit board 4, and performs necessary correction work. After the correction work, the worker 100 returns the circuit board 4 to any one of the housing portions 52a to 52j.
- the worker 100 may set the circuit board 4 after the correction work on the gate conveyor 32. In this case, the gate conveyor 32 can re-inject the circuit board 4 after the correction work into the production line 10.
- the distribution device 40 is a device that conveys the circuit board 4 between the gate conveyor 32 and each of the accommodating portions 52a to 52j.
- the distribution device 40 can selectively convey the circuit board 4 discharged from the production line 10 by the gate conveyor 32 to any one of the accommodating portions 52a to 52j. Further, the distribution device 40 can transport the circuit board 4 after the correction work accommodated in the accommodating portions 52a to 52j to the gate conveyor 32 which is a re-input portion to the production line 10.
- the distribution device 40 of the present embodiment is configured by a combination of a belt conveyor that transports the circuit board 4 in the horizontal direction and a lifting device that moves the belt conveyor in the vertical direction. The configuration is not limited to this.
- the processing device 36 is configured using a computer having a storage device and a processor, and executes various arithmetic processes.
- the processing device 36 includes a plurality of storage units in the circuit board 4 determined to be defective based on the result of the inspection by the inspection device 16.
- a process of assigning one of 52a to 52j is executed.
- the accommodating portions 52a to 52j assigned by the processing device 36 are taught to the gate conveyor 32 and the distribution device 40 described above. Thereby, the circuit board 4 determined to be defective is conveyed by the gate conveyor 32 and the distribution device 40 to one of the accommodating units 52a to 52j assigned by the processing device 36.
- the processing device 36 stores a data table shown in FIG.
- column A describes the identification information of each of the accommodating units 52a to 52j.
- “1st” to “10th” indicate identification information of the first to tenth accommodating portions 52a to 52j, respectively.
- Column B describes the rank of each of the accommodating portions 52a to 52J. This rank is based on the distance from the gate conveyor 32, and higher ranks are given to the accommodating portions 52a to 52j closer to the gate conveyor 32.
- the C, D, and E columns of the data table describe the identification information, defect index, and rank of the circuit board 4 accommodated in each of the accommodating portions 52a to 52j.
- the data table describes information related to the circuit board 4 accommodated in each of the accommodating portions 52a to 52j.
- the operation panel 38 is an example of a user interface, and is a display device that displays various types of information to the worker 100 and an input device that receives various instructions from the worker.
- the operation panel 38 displays the information described in the data table, for example, the identification information of each of the accommodating units 52a to 52j and the identification information of the circuit board 4 accommodated in each of the accommodating units 52a to 52j in association with each other. can do.
- the operation panel 38 of the present embodiment is configured using a liquid crystal touch panel, but the specific configuration of the operation panel 38 is not limited to this.
- the circuit board 4 of the identification information SB01 to SB06 are accommodated in the third accommodating portion 52c to the eighth accommodating portion 52h, respectively.
- the circuit board 4 having the identification information SB07 is newly determined as a defective product and stored in the storage device 50.
- the circuit board 4 of the identification information SB01 to SB06 is referred to as an existing defective board SB01 to SB06, respectively, and the circuit board 4 of the circuit board 4 of the identification information SB07 is referred to as a new defective board SB07.
- the gate conveyor 32 discharges the new circuit board SB07 from the production line 10 (S14).
- the processing device 36 acquires the result of the inspection of the new defective substrate SB07 from the inspection device 16.
- the result of the inspection by the inspection device 16 includes information indicating either good or defective for each of the plurality of inspection items.
- the processing device 36 calculates a defect index of the new defective substrate SB07 based on the acquired inspection result.
- the defect index is a numerical value of the degree of defect occurring in the circuit board 4.
- the processing apparatus 36 of a present Example calculates a defect parameter
- the weight coefficient ⁇ i (individual defect index) can be determined in consideration of various factors, and in particular, it may be determined in consideration of the burden on the worker in the correction work. In particular, inspection items that are difficult for the operator to visually inspect the inspection object can be said to be inspection items that place a heavy burden on the operator in the correction work. Therefore, the weight coefficient ⁇ i can be appropriately determined in consideration of, for example, at least one of the size and shape of the electronic component to be inspected.
- the processing device 36 ranks the new defective substrate SB07 based on the calculated defect index (S20 in FIG. 3).
- the processing device 36 refers to the data table shown in FIG. 4 to determine the rank to be given to the new defective substrate SB07.
- the defect index of the new defective substrate SB07 is 0.4.
- the defect index of 0.4 corresponds to the sixth largest value among the existing defective substrates SB01 to SB06 described in the data table. Accordingly, the processing device 36 gives a rank “6” to the new defective substrate SB07.
- the rank “6” overlaps with the rank of the existing defective substrate SB01 accommodated in the third accommodating portion 52c. Therefore, as illustrated in FIG.
- the processing device 36 changes the rank of the existing defective substrate SB01 described in the data table from “6” to “7”. As described above, the processing apparatus 36 can update the ranks of the existing defective substrates SB01 to SB06 in accordance with the rank assigned to the new defective substrate SB07.
- the processing device 36 assigns the accommodating units 52a to 52j to the existing defective substrate SB01 and the new defective substrate SB07 based on the rank determined in the above processing (S22 in FIG. 3).
- the processing device 36 newly assigns the ninth accommodating portion 52 i having the same rank “7” to the existing defective substrate SB ⁇ b> 01 whose rank has been updated based on the updated rank.
- the processing apparatus 36 assigns the third accommodating portion 52 c having the same rank “6” to the new defective substrate SB07. Thereby, in the data table, the ranks match between the circuit boards SB01 to SB07 and the accommodating portions 52c to 52i assigned to the circuit boards SB01 to SB07.
- the gate conveyor 32 and the distribution device 40 refer to the updated data table and carry the existing defective substrate SB01 and the new defective substrate SB07.
- the distribution device 40 transports the existing defective substrate SB01 to the ninth accommodating portion 52i assigned thereto (S24 in FIG. 3).
- the gate conveyor 32 and the distribution device 40 convey the new defective substrate SB07 to the third accommodating portion 52c assigned thereto (S26 in FIG. 3).
- the ranks coincide between the circuit boards SB01 to SB07 and the accommodating portions 52c to 52i that accommodate the circuit boards SB01 to SB07.
- the above operation is repeatedly executed until the production line 10 is stopped (S28 in FIG. 3).
- the circuit board 4 determined to be defective is stored in the storage device 50.
- the worker 100 can take out the circuit board 4 from the storage device 50, confirm a defect occurring in the circuit board 4, and perform necessary correction work.
- the accommodation position of each circuit board 4 in the accommodation device 50 is related to the degree of failure occurring in each circuit board 4. Therefore, when the operator 100 selects the circuit board 4 to be corrected from the accommodation device 50, the worker 100 can easily select the circuit board 4 to be corrected based on the accommodation position of each circuit board 4. Can be determined. That is, the worker 100 can carry out the correction work with priority from the circuit board 4 that has a minor defect and requires a short time for the correction work.
- different ranks are given to the plurality of circuit boards 4 that are defective products, but in other embodiments, some of the plurality of accommodating portions 52a to 52j that are defective products are used.
- the same rank may be given.
- the processing device 36 may assign a rank of “1” to the circuit board 4 whose defect index is within a predetermined range, and may assign a rank of “2” to the circuit board 4 that is not.
- the plurality of accommodating portions 52a to 52j can also be given a rank of “1” for a part thereof and a rank of “2” for the other part.
- the circuit board 4 given the rank “1” is accommodated in one of the accommodating parts 52a to 52j assigned the rank “1”, and the circuit board 4 given the rank “2” , “2” can be stored in any one of the storage units 52a to 52j.
- Circuit board 10 Production line 12: Solder printing device 14: Component mounting device 16: Inspection device 18: Reflow device 20: Line conveyor 30: Defective product operation device 30: Operation device 32: Gate conveyor 34: Distribution accommodation device 36 : Processing device 38: Operation panel 40: Distributing device 50: Storage devices 52a to 52j: Storage unit 100: Worker
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Abstract
An assistance device is provided with an inspection device, a housing device, a processing device, and a transport device. The inspection device performs inspection, which includes a plurality of inspection items, on a circuit board that is passed along a production line, and on the basis of the results of the inspection, assesses whether or not the circuit board is a defective product. The housing device comprises a plurality of board housing units, wherein each of the board housing units is capable of housing a circuit board that has been assessed to be a defective product by the inspection device. The processing device, on the basis of the results of the inspection by the inspection device, assigns at least one of the plurality of housing units to a circuit board assessed to be a defective product. Then, the transport device transports the circuit board that has been assessed to be a defective product to the housing unit that has been assigned by the processing device.
Description
ここで開示する技術は、部品実装基板を生産する技術に関し、特に、生産ラインで生じた不良品の回路基板に修正作業を実施する作業者を支援する技術に関する。
The technology disclosed herein relates to a technology for producing a component mounting board, and more particularly, to a technology for assisting an operator who performs correction work on a defective circuit board generated on a production line.
特開平8-256000号公報に、部品実装基板の生産ラインが記載されている。この生産ラインは、回路基板に電子部品を実装する実装工程、回路基板と電子部品とを接合するはんだ付け工程、回路基板の検査を行う検査工程を備えている。検査工程では、検査装置が、回路基板に対して複数の検査項目を含む検査を実行し、その検査の結果に基づいて、当該回路基板が不良品であるのか否か判定する。不良品と判定された回路基板は、修正工程に送られる。修正工程では、作業者が、不良品と判定された回路基板の修正作業を行い、修正後の回路基板を生産ラインへ再投入する。
JP-A-8-256000 describes a production line for component mounting boards. This production line includes a mounting process for mounting an electronic component on a circuit board, a soldering process for bonding the circuit board and the electronic component, and an inspection process for inspecting the circuit board. In the inspection process, the inspection apparatus performs an inspection including a plurality of inspection items on the circuit board, and determines whether or not the circuit board is a defective product based on the result of the inspection. The circuit board determined to be defective is sent to the correction process. In the correction process, the operator performs a correction operation on the circuit board determined to be defective and re-injects the corrected circuit board into the production line.
生産ラインの生産性を維持するためには、検査工程で抽出された不良品の回路基板が、作業者による修正作業の後に、生産ラインへ速やかに再投入されることが好ましい。しかしながら、例えば回路基板が多数の不良を有している場合、作業者がその修正作業に多くの時間を必要とすることがある。この場合、作業者による修正作業の間に、検査工程で不良品の回路基板が新たに抽出され、修正作業を必要とする回路基板が修正工程に長く滞留することがある。その結果、生産ラインの生産性が低下するという問題がある。
In order to maintain the productivity of the production line, it is preferable that the defective circuit board extracted in the inspection process is promptly re-entered into the production line after the correction work by the operator. However, for example, when the circuit board has a large number of defects, the worker may require a lot of time for the correction work. In this case, during the correction work by the operator, a defective circuit board may be newly extracted in the inspection process, and the circuit board requiring the correction work may stay in the correction process for a long time. As a result, there is a problem that the productivity of the production line is lowered.
本明細書は、上記の問題を解決又は少なくとも低減するために、作業者による修正作業を支援するための技術を提供する。
This specification provides a technique for supporting correction work by an operator in order to solve or at least reduce the above problem.
本技術の一側面により、部品実装基板の生産ラインで生じた不良品の修正作業を支援する装置が開示される。この装置は、検査装置と収容装置と処理装置と搬送装置とを備える。検査装置は、生産ラインを流れる回路基板に、複数の検査項目を含む検査を実行し、その検査の結果に基づいて、当該回路基板が不良品であるのか否か判定する。収容装置は、複数の基板収容部を有しており、各々の基板収容部は、検査装置によって不良品と判定された回路基板を収容可能となっている。処理装置は、検査装置による検査の結果に基づいて、不良品と判定された回路基板に、複数の収容部のなかの少なくとも一つを割り当てる。そして、搬送装置は、不良品と判定された回路基板を、処理装置によって割り当てられた収容部へ搬送する。
According to one aspect of the present technology, an apparatus for supporting a work for correcting a defective product generated on a production line for a component mounting board is disclosed. This apparatus includes an inspection device, a storage device, a processing device, and a transfer device. The inspection apparatus performs an inspection including a plurality of inspection items on the circuit board flowing through the production line, and determines whether or not the circuit board is a defective product based on a result of the inspection. The accommodating device has a plurality of substrate accommodating portions, and each substrate accommodating portion is capable of accommodating a circuit board determined to be a defective product by the inspection device. The processing device assigns at least one of the plurality of accommodating portions to the circuit board determined to be defective based on the result of the inspection by the inspection device. And a conveyance apparatus conveys the circuit board determined to be inferior goods to the accommodating part allocated by the processing apparatus.
上記した装置では、検査装置が回路基板を不良品と判定すると、その不良品と判定された回路基板が収容装置に収容される。作業者は、収容装置から回路基板を取り出し、当該回路基板に生じている不良を確認して、必要な修正作業を行うことができる。収容装置は、複数の収容部を有しており、複数の回路基板を収容することができる。収容装置に複数の回路基板が収容された場合、各々の回路基板に生じている不良の程度は様々であり、作業者による修正作業の所要時間も回路基板に応じて相違する。このような場合、作業者は、修正作業の対象として、修正作業の所要時間が短い回路基板を、優先的に選択することが求められる。逆に、修正作業の所要時間が長い回路基板が先に選択されたとすると、修正作業を待つ一又は複数の回路基板が収容装置に長く滞留することになり、生産ラインの生産性を大きく低下させてしまう。
In the above-described apparatus, when the inspection apparatus determines that the circuit board is defective, the circuit board determined to be defective is accommodated in the accommodation apparatus. The operator can take out the circuit board from the housing device, confirm the defect generated in the circuit board, and perform necessary correction work. The accommodation device has a plurality of accommodation portions and can accommodate a plurality of circuit boards. When a plurality of circuit boards are accommodated in the accommodation device, the degree of failure occurring in each circuit board varies, and the time required for the correction work by the operator varies depending on the circuit board. In such a case, the operator is required to preferentially select a circuit board having a short time required for the correction work as a target of the correction work. Conversely, if a circuit board that requires a long time for correction work is selected first, one or more circuit boards waiting for the correction work will stay in the storage device for a long time, greatly reducing the productivity of the production line. End up.
上記の点に関して、本技術に係る装置では、不良品の回路基板が収容装置に収容されるときに、当該回路基板を収容すべき一又は複数の収容部が、検査装置による検査の結果に基づいて選択的に決定される。従って、収容装置における各々の回路基板の収容位置は、各々の回路基板に対する検査の結果、即ち、各々の回路基板に生じている不良の程度に関連する。従って、作業者は、収容装置から修正作業を行う回路基板を選択するときに、各々の回路基板が収容されている位置に基づいて、優先的に修正作業を行うべき回路基板を容易に決定することができる。
Regarding the above points, in the apparatus according to the present technology, when a defective circuit board is accommodated in the accommodation device, one or a plurality of accommodation units that should accommodate the circuit board are based on the result of the inspection by the inspection device. To be determined selectively. Therefore, the accommodation position of each circuit board in the accommodation device is related to the result of the inspection of each circuit board, that is, the degree of failure occurring in each circuit board. Therefore, when the operator selects a circuit board to be corrected from the accommodation device, the operator easily determines a circuit board to be preferentially corrected based on the position where each circuit board is accommodated. be able to.
本技術の一実施形態において、処理装置は、検査装置による各々の検査項目の検査結果に基づいて、不良品と判定された回路基板の不良の程度を示す不良指標を計算し、計算した不良指標に基づいて、回路基板に割り当てる収容部を決定することが好ましい。このような構成によると、回路基板に生じている不良の程度を、不良指標によって数値化することができ、回路基板に割り当てる収容部を適切に決定することができる。
In one embodiment of the present technology, the processing device calculates a defect index indicating the degree of failure of the circuit board determined to be defective based on the inspection result of each inspection item by the inspection device, and calculates the calculated defect index. Based on the above, it is preferable to determine the accommodating portion to be allocated to the circuit board. According to such a configuration, the degree of failure occurring in the circuit board can be quantified by the failure index, and the accommodating portion to be allocated to the circuit board can be appropriately determined.
ここで、本明細書における検査項目は、その検査結果が二値的(例えば良又は不良)に表現し得る様々なものを含み得る。例えば、検査装置による検査が、回路基板上の100の検査箇所において、それぞれの検査箇所について二値的な検査結果が得られる場合、当該検査は100の検査項目を含むといえる。あるいは、一つの検査箇所に対する検査であっても、例えば電子部品の有無とその位置といったように、二つの項目について二値的な検査結果がそれぞれ得られる場合、当該検査は2つの検査項目を含むといえる。また、例えばはんだの量といったように、数値によって表現される単一の指標を、二つの閾値によって三段階に判定するような検査についても、各々の閾値について二値的な検査結果が得られることから、当該検査は2つの検査項目を含むといえる。
Here, the inspection items in the present specification may include various items in which the inspection result can be expressed in a binary manner (for example, good or bad). For example, when the inspection by the inspection apparatus obtains a binary inspection result for each inspection location in 100 inspection locations on the circuit board, it can be said that the inspection includes 100 inspection items. Or even if it is an inspection for one inspection location, for example, when a binary inspection result is obtained for two items, such as the presence or absence of an electronic component and its position, the inspection includes two inspection items. It can be said. In addition, for a test in which a single index expressed by a numerical value, such as the amount of solder, is determined in three stages based on two threshold values, a binary test result can be obtained for each threshold value. Therefore, it can be said that the inspection includes two inspection items.
上記した実施形態において、不良指標は、各々の検査項目に定められた個別不良指標を、各々の検査項目の検査結果に応じて累積的に加算したものであることが好ましい。典型的には、多くの検査項目について不良と判定された回路基板ほど、必要とされる修正作業の所要時間も長くなることから、回路基板に生じている不良の程度は大きいと考えることができる。従って、上記した手法によれば、不良の程度によく関連する不良指標を、比較的に簡単に決定することができる。
In the above-described embodiment, it is preferable that the defect index is obtained by cumulatively adding individual defect indices determined for each inspection item according to the inspection result of each inspection item. Typically, the circuit board determined to be defective for many inspection items has a longer time required for the correction work, and therefore, the degree of the defect generated on the circuit board can be considered to be large. . Therefore, according to the method described above, it is possible to determine a defect index that is well related to the degree of defect relatively easily.
上記した実施形態において、一例ではあるが、不良指標は、下記の数式(1)又は(2)を満たすように決定することができる。なお、下記の数式(1)又は(2)において、yは不良指標を示し、nは複数の検査項目の数を示し、xiは各々の検査項目iにおける検査結果であって、検査結果が良好のときはxi=1とし、不良のときはxi=0とし、αiは各々の検査項目iに対する重み計数を示す。重み計数αiは、前述した個別不良指標に相当し、数式(1)又は(2)によって計算される不良指標は、各々の検査項目iに定められた個別不良指標αiを、各々の検査項目iの検査結果に応じて累積的に加算したものといえる。数式(1)の場合、回路基板に生じている不良の程度が大きいときほど、不良指標yはより小さな値となる。一方、数式(1)の場合では、回路基板に生じている不良の程度が大きいときほど、不良指標yはより大きな値となる。
In the above-described embodiment, as an example, the defect index can be determined so as to satisfy the following formula (1) or (2). In the following formula (1) or (2), y represents a defect index, n represents the number of a plurality of inspection items, x i represents the inspection result for each inspection item i, and the inspection result is X i = 1 when good, x i = 0 when bad, and α i indicates a weighting factor for each inspection item i. The weighting factor α i corresponds to the individual defect index described above, and the defect index calculated by the equation (1) or (2) is the individual defect index α i determined for each inspection item i. It can be said that it is cumulatively added according to the inspection result of item i. In the case of Equation (1), the greater the degree of failure occurring on the circuit board, the smaller the failure index y. On the other hand, in the case of Equation (1), the failure index y becomes a larger value as the degree of failure occurring in the circuit board is larger.
上記した数式(1)又は(2)において、少なくとも一つの検査項目iにおける重み計数αiと、その他の少なくとも一つの検査項目jにおける重み計数αjとは互いに異なることが好ましい。通常、検査項目に応じて、修正作業の所要時間は相違する。例えば、大きな部品に対する修正作業は、微小な部品に対する修正作業よりも容易であり、必要となれる所要時間は短い。そのことから、一例ではあるが、大きな部品に対する検査項目iの重み計数αiは、小さな部品に対する検査項目jの重み計数αjよりも、小さな値とすることができる。このように、必要とされる修正作業の所要時間に応じて、重み計数αi、αjをそれぞれ決定することにより、不良指標される算出を、回路基板が必要とする修正作業の所要時間により関連させることができる。
In Equation above (1) or (2), at least a weight counting alpha i in one test item i, other different it is preferred that the weight counting alpha j in at least one inspection item j. Usually, the time required for the correction work differs depending on the inspection item. For example, the correction work for a large part is easier than the correction work for a small part, and the required time is short. Therefore, as an example, the weight coefficient α i of the inspection item i for a large part can be set to a smaller value than the weight coefficient α j of the inspection item j for a small part. In this way, by calculating the weighting factors α i and α j according to the required time for the correction work, the calculation of the defect index is performed according to the time required for the correction work required by the circuit board. Can be related.
上記した各々の実施形態において、処理装置は、不良指標が示す不良の程度がより小さいときほど、回路基板を生産ラインへ再投入するための再投入部のより近くに位置する収容部を、不良品と判定された回路基板に割り当てることが好ましい。不良の程度が小さい回路基板のなかには、ごく簡単な修正作業によって、あるいは、実質的に修正作業を必要とすることなく、生産ラインへ再投入し得るものも含まれる。このような場合に、回路基板が再投入部に近い収容部に位置していれば、作業者は、当該回路基板を生産ラインへごく短時間で再投入することができる。
In each of the above-described embodiments, the processing apparatus includes a storage unit located closer to the re-input unit for re-inputting the circuit board into the production line as the degree of failure indicated by the failure index is smaller. It is preferable to assign the circuit board determined to be non-defective. Some circuit boards with a low degree of failure include those that can be re-entered into the production line with very simple correction work or substantially without the need for correction work. In such a case, if the circuit board is located in the accommodating part close to the re-input part, the operator can re-input the circuit board to the production line in a very short time.
上記した各々の実施形態において、処理装置は、不良指標に基づいて不良と判定された回路基板にランク付けを行い、そのランクに基づいて、その不良と判定された回路基板に割り当てる収容部を決定することが好ましい。なお、このランク付けは、一例ではあるが、一つの閾値を用いた二段階のランク付けであってもよいし、複数の閾値を用いた多段階のランク付けであってもよい。あるいは、処理装置は、他の回路基板の不良指標との大小関係に基づいて、ランク付けを行ってもよい。
In each of the embodiments described above, the processing apparatus ranks the circuit boards determined to be defective based on the defect index, and determines the accommodation unit to be assigned to the circuit board determined to be defective based on the rank. It is preferable to do. Although this ranking is an example, it may be a two-level ranking using a single threshold or a multi-level ranking using a plurality of thresholds. Alternatively, the processing apparatus may perform ranking based on the magnitude relationship with the defect index of another circuit board.
上記に加え、処理装置は、前記したランク付けにおいて、収容装置に既に収容された少なくとも一つの回路基板の不良指標をさらに加味して、新たに不良品と判定された回路基板のランクを決定することが好ましい。このような構成によると、修正作業の対象となるべき順序に関して、新たに不良品と判定された回路基板の優先順位を、収容装置に既に収容された少なくとも一つの回路基板との間で相対的に決定し、その優先順位に応じた収容部を割り当てることができる。
In addition to the above, the processing apparatus further determines the rank of the circuit board newly determined as a defective product by further adding a defect index of at least one circuit board already accommodated in the accommodation apparatus in the ranking described above. It is preferable. According to such a configuration, with respect to the order to be subjected to the correction work, the priority order of the circuit board newly determined as defective is relative to at least one circuit board already accommodated in the accommodation device. And a storage unit corresponding to the priority order can be assigned.
上記に加え、処理装置は、前記したランク付けにおいて、新たに不良品と判定された回路基板のランクに応じて、収容装置に既に収容されている少なくとも一つの回路基板のランクを更新することが好ましい。そして、処理装置は、更新されたランクに基づいて、収容装置に既に収容された少なくとも一つの回路基板に、新たな収容部を割り当てることが好ましい。このような構成によると、収容装置に複数の回路基板が収容されるときに、それらの回路基板が収容装置に収容される順序にかかわらず、各々の回路基板に適切な収容部を割り当てることができる。
In addition to the above, the processing apparatus may update the rank of at least one circuit board already accommodated in the accommodation apparatus in accordance with the rank of the circuit board newly determined as a defective product in the ranking described above. preferable. And it is preferable that a processing apparatus allocates a new accommodating part to the at least 1 circuit board already accommodated in the accommodating apparatus based on the updated rank. According to such a configuration, when a plurality of circuit boards are accommodated in the accommodation device, an appropriate accommodation portion can be assigned to each circuit board regardless of the order in which the circuit boards are accommodated in the accommodation device. it can.
上記した実施形態において、搬送装置は、収容装置に既に収容された少なくとも一つの回路基板を、新たに割り当てられた収容部へ移動するものであることが好ましい。このような構成によると、不良品である複数の回路基板を、各々の回路基板の不良の程度に応じて、収容装置の複数の収容部に配列することができる。
In the above-described embodiment, it is preferable that the transfer device moves at least one circuit board already accommodated in the accommodation device to the newly assigned accommodation unit. According to such a configuration, a plurality of circuit boards that are defective products can be arranged in a plurality of housing portions of the housing device according to the degree of failure of each circuit board.
本技術の一実施形態では、収容装置に収容された回路基板の識別情報と、その回路基板を収容する収容部の識別情報とを、関連付けて表示する表示装置をさらに備えることが好ましい。このような構成によると、作業者は、表示装置に表示された情報に基づいて、収容装置に収容された回路基板を容易に認識することができる。
In one embodiment of the present technology, it is preferable to further include a display device that associates and displays the identification information of the circuit board accommodated in the accommodation device and the identification information of the accommodation unit that accommodates the circuit board. According to such a configuration, the operator can easily recognize the circuit board accommodated in the accommodation device based on the information displayed on the display device.
図面を参照して、本技術の実施例である生産システムについて説明する。本実施例の生産システムは、回路基板4に複数の電子部品が装着された部品実装基板の生産システムである。図1に示すように、生産システムは、生産ライン10と、生産ライン10に設けられた不良品操作装置30(以下、操作装置30という)とを備える。生産ライン10は、回路基板4を搬送するラインコンベア20と、ラインコンベア20に沿って配置された、はんだ印刷装置12、部品装着装置14、検査装置16及びリフロー装置18とを備える。はんだ印刷装置12は、回路基板4にはんだを印刷し、部品装着装置14は、はんだが塗布された回路基板4に複数の電子部品を装着する。
Referring to the drawings, a production system that is an embodiment of the present technology will be described. The production system of this embodiment is a component mounting board production system in which a plurality of electronic components are mounted on a circuit board 4. As shown in FIG. 1, the production system includes a production line 10 and a defective product operating device 30 (hereinafter referred to as an operating device 30) provided in the production line 10. The production line 10 includes a line conveyor 20 that conveys the circuit board 4, and a solder printing device 12, a component mounting device 14, an inspection device 16, and a reflow device 18 that are arranged along the line conveyor 20. The solder printing device 12 prints solder on the circuit board 4, and the component mounting device 14 mounts a plurality of electronic components on the circuit board 4 coated with solder.
検査装置16は、回路基板4に検査を実行し、当該回路基板4が不良品であるのか否か判定する。検査装置16による検査には、複数の検査項目が含まれる。例えば、検査装置16は、回路基板4を撮像し、回路基板4の画像を解析することによって、回路基板4上における各々の電子部品について、有無、位置、向き、はんだ量を含む複数の検査項目の良否を判定する。なお、具体的な検査項目については特に限定されず、さらに複数の検査項目を有してもよい。検査をパスした回路基板4は、リフロー装置18に送られる。リフロー装置18は、回路基板4を加熱処理することによって、回路基板4上のはんだをリフローする。なお、生産ライン10構成は様々に変更可能であり、本実施例で説明する構成に限定されない。
The inspection device 16 performs an inspection on the circuit board 4 and determines whether or not the circuit board 4 is defective. The inspection by the inspection device 16 includes a plurality of inspection items. For example, the inspection device 16 images the circuit board 4 and analyzes the image of the circuit board 4, whereby a plurality of inspection items including presence / absence, position, orientation, and solder amount are obtained for each electronic component on the circuit board 4. Judge the quality of the. In addition, it does not specifically limit about a specific test | inspection item, Furthermore, you may have a some test | inspection item. The circuit board 4 that has passed the inspection is sent to the reflow device 18. The reflow device 18 heats the circuit board 4 to reflow the solder on the circuit board 4. Note that the configuration of the production line 10 can be variously changed and is not limited to the configuration described in the present embodiment.
一方、検査装置16が回路基板4を不良品と判定すると、当該回路基板4は、作業者による修正作業を受けるために、操作装置30によって生産ライン10から一時的に排出される。操作装置30は、不良品と判定された回路基板4を生産ライン10から排出し、作業者による修正作業が実施されるまで、一時的に保管する装置である。また、操作装置30は、修正作業後の回路基板4を、生産ライン10へ再投入する装置でもある。操作装置30は、検査装置16と共に、作業者による修正作業を支援する装置を構成する。以下、操作装置30の構成及び機能について、詳細に説明する。
On the other hand, when the inspection device 16 determines that the circuit board 4 is a defective product, the circuit board 4 is temporarily discharged from the production line 10 by the operation device 30 in order to receive a correction work by an operator. The operating device 30 is a device that discharges the circuit board 4 determined to be defective from the production line 10 and temporarily stores it until a correction operation is performed by an operator. The operation device 30 is also a device that re-injects the circuit board 4 after the correction work into the production line 10. The operation device 30 and the inspection device 16 constitute a device that supports correction work by an operator. Hereinafter, the configuration and function of the operation device 30 will be described in detail.
図1、図2に示すように、操作装置30は、生産ライン10において、検査装置16の下流側に設けられている。操作装置30は、ゲートコンベア32と、分配収容装置34と、処理装置36と、操作パネル38とを備える。ゲートコンベア32は、生産ライン10のラインコンベア20に対して、回路基板4を出し入れすることができる。例えば、ゲートコンベア32は、検査装置16によって不良品と判定された回路基板4を、生産ライン10のラインコンベア20から排出することができる。また、ゲートコンベア32は、修正作業後の回路基板4を、生産ライン10のラインコンベア20へ再投入することができる。本実施例のゲートコンベア32は、モータによってコンベアベルトを駆動するベルトコンベアであるが、ゲートコンベア32の具体的な構成については、特に限定されない。
As shown in FIGS. 1 and 2, the operating device 30 is provided downstream of the inspection device 16 in the production line 10. The operation device 30 includes a gate conveyor 32, a distribution storage device 34, a processing device 36, and an operation panel 38. The gate conveyor 32 can take in and out the circuit board 4 with respect to the line conveyor 20 of the production line 10. For example, the gate conveyor 32 can discharge the circuit board 4 determined to be defective by the inspection device 16 from the line conveyor 20 of the production line 10. Further, the gate conveyor 32 can re-inject the circuit board 4 after the correction work into the line conveyor 20 of the production line 10. Although the gate conveyor 32 of a present Example is a belt conveyor which drives a conveyor belt with a motor, about the specific structure of the gate conveyor 32, it does not specifically limit.
分配収容装置34は、分配装置40と、収容装置50とを備える。収容装置50は、検査装置16によって不良品と判定された回路基板4を収容する装置である。収容装置50は、複数の収容部52a~52jを有している。複数の収容部52a~52jは、上から順に、第1~第10収容部52a~52jを含む。各々の収容部52a~52jは、一つの回路基板4を収容することができる。また、各々の収容部52a~52jは、作業者100による回路基板4の出し入れを許容する構成を有している。本実施例の収容装置50は、多段式のラック構造を有しているが、収容装置50の具体的な構成についてはこれに限定されない。
The distribution storage device 34 includes a distribution device 40 and a storage device 50. The housing device 50 is a device that houses the circuit board 4 that has been determined to be defective by the inspection device 16. The storage device 50 has a plurality of storage portions 52a to 52j. The plurality of accommodating portions 52a to 52j include first to tenth accommodating portions 52a to 52j in order from the top. Each of the accommodating portions 52a to 52j can accommodate one circuit board 4. Each of the accommodating portions 52a to 52j has a configuration that allows the operator 100 to insert and remove the circuit board 4. Although the storage device 50 of the present embodiment has a multistage rack structure, the specific configuration of the storage device 50 is not limited to this.
収容装置50に収容された回路基板4は、作業者100による修正作業を受ける対象となる。作業者100は、収容装置50から不良品の回路基板4を取り出し、回路基板4に生じている不良を確認した上で、必要とされる修正作業を実施する。修正作業後、作業者100は、回路基板4を収容部52a~52jのいずれかへ戻す。あるいは、作業者100は、修正作業後の回路基板4を、ゲートコンベア32上へセットしてもよい。この場合、ゲートコンベア32は、修正作業後の回路基板4を、生産ライン10へ再投入することができる。
The circuit board 4 accommodated in the accommodation device 50 is subjected to correction work by the worker 100. The worker 100 takes out the defective circuit board 4 from the storage device 50, confirms the defect generated in the circuit board 4, and performs necessary correction work. After the correction work, the worker 100 returns the circuit board 4 to any one of the housing portions 52a to 52j. Alternatively, the worker 100 may set the circuit board 4 after the correction work on the gate conveyor 32. In this case, the gate conveyor 32 can re-inject the circuit board 4 after the correction work into the production line 10.
分配装置40は、ゲートコンベア32と各々の収容部52a~52jとの間で、回路基板4を搬送する装置である。分配装置40は、ゲートコンベア32が生産ライン10から排出した回路基板4を、いずれか一つの収容部52a~52jへ選択的に搬送することができる。また、分配装置40は、収容部52a~52jに収容された修正作業後の回路基板4を、生産ライン10への再投入部であるゲートコンベア32へ搬送することができる。本実施例の分配装置40は、回路基板4を水平方向に搬送するベルトコンベアと、当該ベルトコンベアを垂直方向に移動させる昇降装置との組み合わせによって構成されているが、分配装置40の具体的な構成についてはこれに限定されない。
The distribution device 40 is a device that conveys the circuit board 4 between the gate conveyor 32 and each of the accommodating portions 52a to 52j. The distribution device 40 can selectively convey the circuit board 4 discharged from the production line 10 by the gate conveyor 32 to any one of the accommodating portions 52a to 52j. Further, the distribution device 40 can transport the circuit board 4 after the correction work accommodated in the accommodating portions 52a to 52j to the gate conveyor 32 which is a re-input portion to the production line 10. The distribution device 40 of the present embodiment is configured by a combination of a belt conveyor that transports the circuit board 4 in the horizontal direction and a lifting device that moves the belt conveyor in the vertical direction. The configuration is not limited to this.
処理装置36は、記憶装置及びプロセッサを有するコンピュータを用いて構成されており、各種の演算処理を実行する。特に、処理装置36は、検査装置16が回路基板4を不良品と判定したときに、検査装置16による検査の結果に基づいて、その不良品と判定された回路基板4に、複数の収容部52a~52jのなかの一つを割り当てる処理を実行する。処理装置36が割り当てた収容部52a~52jは、前述したゲートコンベア32及び分配装置40に教示される。それにより、不良品と判定された回路基板4は、ゲートコンベア32及び分配装置40によって、処理装置36が割り当てた収容部52a~52jの一つへ搬送される。
The processing device 36 is configured using a computer having a storage device and a processor, and executes various arithmetic processes. In particular, when the inspection device 16 determines that the circuit board 4 is a defective product, the processing device 36 includes a plurality of storage units in the circuit board 4 determined to be defective based on the result of the inspection by the inspection device 16. A process of assigning one of 52a to 52j is executed. The accommodating portions 52a to 52j assigned by the processing device 36 are taught to the gate conveyor 32 and the distribution device 40 described above. Thereby, the circuit board 4 determined to be defective is conveyed by the gate conveyor 32 and the distribution device 40 to one of the accommodating units 52a to 52j assigned by the processing device 36.
また、処理装置36は、図4に示すデータテーブルを記憶している。このデータテーブルにおいて、A欄は、各々の収容部52a~52jの識別情報を記述している。ここで、「1st」~「10th」は、第1~第10収容部52a~52jの識別情報をそれぞれ示す。B欄は、各々の収容部52a~52Jのランクを記述する。このランクは、ゲートコンベア32からの距離に基づいており、ゲートコンベア32に近い収容部52a~52jほど、上位のランクが付与されている。データテーブルのC、D、E欄は、各々の収容部52a~52jに収容された回路基板4の識別情報、不良指標、ランクをそれぞれ記述している。このように、データテーブルは、各々の収容部52a~52jに収容された回路基板4に関する情報を記述している。
The processing device 36 stores a data table shown in FIG. In this data table, column A describes the identification information of each of the accommodating units 52a to 52j. Here, “1st” to “10th” indicate identification information of the first to tenth accommodating portions 52a to 52j, respectively. Column B describes the rank of each of the accommodating portions 52a to 52J. This rank is based on the distance from the gate conveyor 32, and higher ranks are given to the accommodating portions 52a to 52j closer to the gate conveyor 32. The C, D, and E columns of the data table describe the identification information, defect index, and rank of the circuit board 4 accommodated in each of the accommodating portions 52a to 52j. As described above, the data table describes information related to the circuit board 4 accommodated in each of the accommodating portions 52a to 52j.
操作パネル38は、ユーザインタ―フェースの一例であって、作業者100へ各種の情報を表示する表示装置であるとともに、作業者による各種の指示を受け付ける入力装置でもある。操作パネル38は、データテーブルに記述された情報、例えば、各々の収容部52a~52jの識別情報と、各々の収容部52a~52jに収容された回路基板4の識別情報とを、関連付けて表示することができる。本実施例の操作パネル38は、液晶タッチパネルを用いて構成されているが、操作パネル38の具体的な構成はこれに限定されない。
The operation panel 38 is an example of a user interface, and is a display device that displays various types of information to the worker 100 and an input device that receives various instructions from the worker. The operation panel 38 displays the information described in the data table, for example, the identification information of each of the accommodating units 52a to 52j and the identification information of the circuit board 4 accommodated in each of the accommodating units 52a to 52j in association with each other. can do. The operation panel 38 of the present embodiment is configured using a liquid crystal touch panel, but the specific configuration of the operation panel 38 is not limited to this.
次に、図3に示すフローチャートに沿って、操作装置30の動作の流れについて説明する。なお、説明の便宜上、図2、図4に示すように、第3収容部52c~第8収容部52hに、識別情報SB01~SB06の回路基板4がそれぞれ収容されているとする。そして、識別情報SB07の回路基板4が、新たに不良品と判定され、収容装置50に収容されるものとする。以下、識別情報SB01~SB06の回路基板4を、それぞれ既存不良基板SB01~SB06と記し、識別情報SB07の回路基板4の回路基板4を、新規不良基板SB07と記す。
Next, the operation flow of the operation device 30 will be described with reference to the flowchart shown in FIG. For convenience of explanation, as shown in FIGS. 2 and 4, it is assumed that the circuit boards 4 of the identification information SB01 to SB06 are accommodated in the third accommodating portion 52c to the eighth accommodating portion 52h, respectively. Then, it is assumed that the circuit board 4 having the identification information SB07 is newly determined as a defective product and stored in the storage device 50. Hereinafter, the circuit board 4 of the identification information SB01 to SB06 is referred to as an existing defective board SB01 to SB06, respectively, and the circuit board 4 of the circuit board 4 of the identification information SB07 is referred to as a new defective board SB07.
先ず、検査装置16が新規回路基板SB07を不良品と判定すると(S12でYES)、ゲートコンベア32は、新規回路基板SB07を生産ライン10から排出する(S14)。それと並行して、処理装置36は、新規不良基板SB07の検査の結果を、検査装置16から取得する。検査装置16による検査の結果には、複数の検査項目のそれぞれについて、良又は不良のいずれかを示す情報が含まれている。
First, when the inspection device 16 determines that the new circuit board SB07 is a defective product (YES in S12), the gate conveyor 32 discharges the new circuit board SB07 from the production line 10 (S14). At the same time, the processing device 36 acquires the result of the inspection of the new defective substrate SB07 from the inspection device 16. The result of the inspection by the inspection device 16 includes information indicating either good or defective for each of the plurality of inspection items.
次に、処理装置36は、取得した検査の結果に基づいて、新規不良基板SB07の不良指標を計算する。不良指標は、回路基板4に生じている不良の程度を数値化したものである。一例ではあるが、本実施例の処理装置36は、前述した(1)式を用いて、不良指標を計算する。従って、不良指標yが小さいときほど、新規不良基板SB07に生じている不良の程度は大きいといえる。ここで、重み計数αi(個別不良指標)は、様々な要因を考慮して定めることができ、特に、その修正作業における作業者の負担を考慮して定めるとよい。特に、作業者が検査対象を目視し難い検査項目は、その修正作業において作業者の負担が大きい検査項目といえる。従って、重み計数αiは、例えば検査対象の電子部品のサイズ及び形状の少なくとも一方を考慮して、適切に決定することができる。
Next, the processing device 36 calculates a defect index of the new defective substrate SB07 based on the acquired inspection result. The defect index is a numerical value of the degree of defect occurring in the circuit board 4. Although it is an example, the processing apparatus 36 of a present Example calculates a defect parameter | index using (1) Formula mentioned above. Therefore, it can be said that the smaller the defect index y is, the greater the degree of defects occurring in the new defective substrate SB07. Here, the weight coefficient α i (individual defect index) can be determined in consideration of various factors, and in particular, it may be determined in consideration of the burden on the worker in the correction work. In particular, inspection items that are difficult for the operator to visually inspect the inspection object can be said to be inspection items that place a heavy burden on the operator in the correction work. Therefore, the weight coefficient α i can be appropriately determined in consideration of, for example, at least one of the size and shape of the electronic component to be inspected.
次に、処理装置36は、計算した不良指標に基づいて、新規不良基板SB07にランク付けを行う(図3のS20)。このとき、処理装置36は、図4に示すデータテーブルを参照して、新規不良基板SB07に付与するランクを決定する。例えば、新規不良基板SB07の不良指標が0.4であったとする。この場合、0.4という不良指標は、データテーブルに記述された既存不良基板SB01~SB06のなかで、6番目に大きい値に相当する。従って、処理装置36は、新規不良基板SB07に「6」というランクを付与する。ここで、「6」というランクは、第3収容部52cに収容された既存不良基板SB01のランクと重複する。そこで、図5に示すように、処理装置36は、データテーブルに記述された既存不良基板SB01のランクを、「6」から「7」へ変更する。このように、処理装置36は、新規不良基板SB07に付与したランクに応じて、既存不良基板SB01~SB06のランクを更新することができる。
Next, the processing device 36 ranks the new defective substrate SB07 based on the calculated defect index (S20 in FIG. 3). At this time, the processing device 36 refers to the data table shown in FIG. 4 to determine the rank to be given to the new defective substrate SB07. For example, assume that the defect index of the new defective substrate SB07 is 0.4. In this case, the defect index of 0.4 corresponds to the sixth largest value among the existing defective substrates SB01 to SB06 described in the data table. Accordingly, the processing device 36 gives a rank “6” to the new defective substrate SB07. Here, the rank “6” overlaps with the rank of the existing defective substrate SB01 accommodated in the third accommodating portion 52c. Therefore, as illustrated in FIG. 5, the processing device 36 changes the rank of the existing defective substrate SB01 described in the data table from “6” to “7”. As described above, the processing apparatus 36 can update the ranks of the existing defective substrates SB01 to SB06 in accordance with the rank assigned to the new defective substrate SB07.
次に、処理装置36は、上記の処理で決定したランクに基づいて、既存不良基板SB01及び新規不良基板SB07に対する収容部52a~52jの割り当てを実行する(図3のS22)。先ず、処理装置36は、図6に示すように、ランクが更新された既存不良基板SB01に対し、更新されたランクに基づいて、同じランク「7」の第9収容部52iを新たに割り当てる。次いで、処理装置36は、図7に示すように、新規不良基板SB07に対し、同じランク「6」の第3収容部52cを割り当てる。これにより、データテーブルにおいて、各々の回路基板SB01~SB07と、各々の回路基板SB01~SB07に割り当てられた収容部52c~52iとの間で、ランクが一致する。
Next, the processing device 36 assigns the accommodating units 52a to 52j to the existing defective substrate SB01 and the new defective substrate SB07 based on the rank determined in the above processing (S22 in FIG. 3). First, as illustrated in FIG. 6, the processing device 36 newly assigns the ninth accommodating portion 52 i having the same rank “7” to the existing defective substrate SB <b> 01 whose rank has been updated based on the updated rank. Next, as illustrated in FIG. 7, the processing apparatus 36 assigns the third accommodating portion 52 c having the same rank “6” to the new defective substrate SB07. Thereby, in the data table, the ranks match between the circuit boards SB01 to SB07 and the accommodating portions 52c to 52i assigned to the circuit boards SB01 to SB07.
データテーブルが更新されると、ゲートコンベア32及び分配装置40が、更新後のデータテーブルを参照して、既存不良基板SB01及び新規不良基板SB07の搬送を実行する。先ず、図8に示すように、分配装置40が、既存不良基板SB01を、それに割り当てられた第9収容部52iへ搬送する(図3のS24)。次いで、図9に示すように、ゲートコンベア32及び分配装置40が、新規不良基板SB07を、それに割り当てられた第3収容部52cへ搬送する(図3のS26)。これにより、収容装置50においても、各々の回路基板SB01~SB07と、各々の回路基板SB01~SB07を収容する収容部52c~52iとの間で、ランクが一致する。以上の動作は、生産ライン10が停止するまで、繰り返し実行される(図3のS28)。
When the data table is updated, the gate conveyor 32 and the distribution device 40 refer to the updated data table and carry the existing defective substrate SB01 and the new defective substrate SB07. First, as shown in FIG. 8, the distribution device 40 transports the existing defective substrate SB01 to the ninth accommodating portion 52i assigned thereto (S24 in FIG. 3). Next, as shown in FIG. 9, the gate conveyor 32 and the distribution device 40 convey the new defective substrate SB07 to the third accommodating portion 52c assigned thereto (S26 in FIG. 3). As a result, also in the accommodating device 50, the ranks coincide between the circuit boards SB01 to SB07 and the accommodating portions 52c to 52i that accommodate the circuit boards SB01 to SB07. The above operation is repeatedly executed until the production line 10 is stopped (S28 in FIG. 3).
以上のように、本実施例の生産システムでは、検査装置16が回路基板4を不良品と判定すると、その不良品と判定された回路基板4が収容装置50に収容される。作業者100は、収容装置50から回路基板4を取り出し、当該回路基板4に生じている不良を確認して、必要な修正作業を行うことができる。ここで、収容装置50における各々の回路基板4の収容位置は、各々の回路基板4に生じている不良の程度に関連している。従って、作業者100は、収容装置50から修正作業を行う回路基板4を選択するときに、各々の回路基板4の収容位置に基づいて、優先的に修正作業を行うべき回路基板4を容易に決定することができる。即ち、作業者100は、不良の程度が軽微であり、修正作業の所要時間が短い回路基板4から優先して、修正作業を実施することができる。
As described above, in the production system of the present embodiment, when the inspection device 16 determines that the circuit board 4 is defective, the circuit board 4 determined to be defective is stored in the storage device 50. The worker 100 can take out the circuit board 4 from the storage device 50, confirm a defect occurring in the circuit board 4, and perform necessary correction work. Here, the accommodation position of each circuit board 4 in the accommodation device 50 is related to the degree of failure occurring in each circuit board 4. Therefore, when the operator 100 selects the circuit board 4 to be corrected from the accommodation device 50, the worker 100 can easily select the circuit board 4 to be corrected based on the accommodation position of each circuit board 4. Can be determined. That is, the worker 100 can carry out the correction work with priority from the circuit board 4 that has a minor defect and requires a short time for the correction work.
以上、本発明の具体例を詳細に説明したが、これらは例示にすぎず、請求の範囲を限定するものではない。請求の範囲に記載の技術には、以上に例示した具体例を様々に変形、変更したものが含まれる。
Although specific examples of the present invention have been described in detail above, these are merely examples and do not limit the scope of the claims. The technology described in the claims includes various modifications and changes of the specific examples illustrated above.
上記した実施例では、不良品である複数の回路基板4に対して、互いに異なるランクを付与しているが、他の実施例では、不良品である複数の収容部52a~52jの一部に、同一のランクを付与してもよい。例えば、処理装置36は、不良指標が所定の範囲にある回路基板4については「1」のランクを付与し、そうでない回路基板4には「2」のランクを付与してもよい。この場合、複数の収容部52a~52jについても、その一部には「1」のランクを定めておき、他の一部には「2」のランクを定めておくことができる。そして、「1」のランクを付与された回路基板4は、「1」のランクが定められた収容部52a~52jのいずれかに収容され、「2」のランクを付与された回路基板4は、「2」のランクが定められた収容部52a~52jのいずれかに収容されることができる。
In the above-described embodiment, different ranks are given to the plurality of circuit boards 4 that are defective products, but in other embodiments, some of the plurality of accommodating portions 52a to 52j that are defective products are used. The same rank may be given. For example, the processing device 36 may assign a rank of “1” to the circuit board 4 whose defect index is within a predetermined range, and may assign a rank of “2” to the circuit board 4 that is not. In this case, the plurality of accommodating portions 52a to 52j can also be given a rank of “1” for a part thereof and a rank of “2” for the other part. The circuit board 4 given the rank “1” is accommodated in one of the accommodating parts 52a to 52j assigned the rank “1”, and the circuit board 4 given the rank “2” , “2” can be stored in any one of the storage units 52a to 52j.
本明細書または図面に説明した技術要素は、単独であるいは各種の組み合わせによって技術的有用性を発揮するものであり、出願時の請求項に記載の組み合わせに限定されるものではない。また、本明細書または図面に例示した技術は複数目的を同時に達成するものであり、そのうちの一つの目的を達成すること自体で技術的有用性を持つものである。
The technical elements described in the present specification or drawings exhibit technical usefulness alone or in various combinations, and are not limited to the combinations described in the claims at the time of filing. In addition, the technology illustrated in the present specification or the drawings achieves a plurality of objects at the same time, and has technical utility by achieving one of the objects.
4:回路基板
10:生産ライン
12:はんだ印刷装置
14:部品装着装置
16:検査装置
18:リフロー装置
20:ラインコンベア
30:不良品操作装置
30:操作装置
32:ゲートコンベア
34:分配収容装置
36:処理装置
38:操作パネル
40:分配装置
50:収容装置
52a~52j:収容部
100:作業者 4: Circuit board 10: Production line 12: Solder printing device 14: Component mounting device 16: Inspection device 18: Reflow device 20: Line conveyor 30: Defective product operation device 30: Operation device 32: Gate conveyor 34: Distribution accommodation device 36 : Processing device 38: Operation panel 40: Distributing device 50:Storage devices 52a to 52j: Storage unit 100: Worker
10:生産ライン
12:はんだ印刷装置
14:部品装着装置
16:検査装置
18:リフロー装置
20:ラインコンベア
30:不良品操作装置
30:操作装置
32:ゲートコンベア
34:分配収容装置
36:処理装置
38:操作パネル
40:分配装置
50:収容装置
52a~52j:収容部
100:作業者 4: Circuit board 10: Production line 12: Solder printing device 14: Component mounting device 16: Inspection device 18: Reflow device 20: Line conveyor 30: Defective product operation device 30: Operation device 32: Gate conveyor 34: Distribution accommodation device 36 : Processing device 38: Operation panel 40: Distributing device 50:
Claims (11)
- 部品実装基板の生産ラインで生じた不良品の修正作業を支援する装置であって、
前記生産ラインを流れる回路基板に、複数の検査項目を含む検査を実行し、その検査の結果に基づいて、当該回路基板が不良品であるのか否か判定する検査装置と、
複数の基板収容部を有し、各々の基板収容部が、前記検査装置によって不良品と判定された回路基板を収容可能な収容装置と、
前記検査装置による検査の結果に基づいて、前記不良品と判定された回路基板に、前記複数の収容部のなかの少なくとも一つを割り当てる処理装置と、
前記不良品と判定された回路基板を、前記処理装置によって割り当てられた収容部へ搬送する搬送装置と、
を備える装置。 A device that supports correction work of defective products that occur on the production line of component mounting boards,
An inspection device that performs inspection including a plurality of inspection items on the circuit board flowing through the production line, and determines whether or not the circuit board is defective based on the result of the inspection;
A housing device having a plurality of substrate housing portions, each of the substrate housing portions being capable of housing a circuit board determined to be defective by the inspection device;
A processing device that assigns at least one of the plurality of accommodating portions to the circuit board determined to be defective based on the result of the inspection by the inspection device;
A transport device for transporting the circuit board determined to be defective to a storage unit assigned by the processing device;
A device comprising: - 前記処理装置は、前記検査装置による各々の検査項目の検査結果に基づいて、前記不良品と判定された回路基板の不良の程度を示す不良指標を計算し、当該計算した不良指標に基づいて、当該回路基板に割り当てる収容部を決定する、請求項1に記載の装置。 The processing device calculates a defect index indicating the degree of failure of the circuit board determined as the defective product based on the inspection result of each inspection item by the inspection device, and based on the calculated defect index, The apparatus according to claim 1, wherein an accommodation unit to be allocated to the circuit board is determined.
- 前記不良指標は、各々の検査項目に定められた個別不良指標を、各々の検査項目の検査結果に応じて累積的に加算したものである、請求項2に記載の装置。 The apparatus according to claim 2, wherein the defect index is obtained by cumulatively adding individual defect indexes determined for each inspection item according to the inspection result of each inspection item.
- 前記複数の検査項目の数をnとし、各々の検査項目iにおける検査結果xiを、良好のときは「1」とし、不良のときは「0」とし、各々の検査項目iに対する重み計数をαiとしたときに、前記不良指標yは、下記の数式(1)又は(2)を満たす、請求項2又は3に記載の装置。
- 前記数式(1)又は(2)において、少なくとも一つの検査項目iにおける重み計数αiと、その他の少なくとも一つの検査項目jにおける重み計数αjとは互いに異なる、請求項4に記載の装置。 In Equation (1) or (2), at least one and the weight counter alpha i in the test item i of the different from other weight counting alpha j in at least one inspection item j The apparatus of claim 4.
- 前記処理装置は、前記不良指標が示す不良の程度がより小さいときほど、前記回路基板を前記生産ラインへ再投入するための再投入部のより近くに位置する収容部を、前記不良品と判定された回路基板に割り当てる、請求項2から5のいずれか一項に記載の装置。 The processing apparatus determines, as the degree of failure indicated by the failure index is smaller, an accommodating portion positioned closer to a re-injection unit for re-injecting the circuit board into the production line as the defective product. 6. An apparatus according to any one of claims 2 to 5, wherein the apparatus is assigned to a printed circuit board.
- 前記処理装置は、前記不良指標に基づいて前記不良と判定された回路基板にランク付けを行い、そのランクに基づいて、前記不良と判定された回路基板に割り当てる収容部を決定する、請求項2から6のいずれか一項に記載の装置。 The processing apparatus ranks the circuit board determined to be defective based on the defect index, and determines a storage unit to be allocated to the circuit board determined to be defective based on the rank. The device according to any one of 6 to 6.
- 前記処理装置は、前記ランク付けにおいて、前記収容装置に既に収容された少なくとも一つの回路基板の不良指標をさらに加味して、新たに不良品と判定された回路基板のランクを決定する、請求項7に記載の装置。 The processing apparatus further determines a rank of a circuit board newly determined as a defective product by further considering a defect index of at least one circuit board already accommodated in the accommodation apparatus in the ranking. 8. The apparatus according to 7.
- 前記処理装置は、前記ランク付けにおいて、前記新たに不良と判定された回路基板のランクに応じて、前記収容装置に既に収容されている少なくとも一つの回路基板のランクを更新し、更新されたランクに基づいて、前記収容装置に既に収容された少なくとも一つの回路基板に新たな収容部を割り当てる、請求項8に記載の装置。 In the ranking, the processing device updates the rank of at least one circuit board already accommodated in the accommodation device according to the rank of the newly determined defective circuit board, and the updated rank 9. The apparatus according to claim 8, wherein a new accommodating part is allocated to at least one circuit board already accommodated in the accommodating apparatus based on the method.
- 前記搬送装置は、前記収容装置に既に収容された少なくとも一つの回路基板を、前記新たに割り当てられた収容部へ移動する、請求項9に記載の装置。 10. The apparatus according to claim 9, wherein the transfer device moves at least one circuit board already accommodated in the accommodation device to the newly assigned accommodation unit.
- 前記収容装置に収容された回路基板の識別情報と、その回路基板を収容する収容部の識別情報とを、関連付けて表示する表示装置をさらに備える、請求項1から10のいずれか一項に記載の装置。 11. The display device according to claim 1, further comprising: a display device that displays the identification information of the circuit board accommodated in the accommodation device and the identification information of the accommodation unit that accommodates the circuit board in association with each other. Equipment.
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JP2015562589A JP6302493B2 (en) | 2014-02-12 | 2014-02-12 | Device for supporting circuit board correction work |
PCT/JP2014/053203 WO2015121927A1 (en) | 2014-02-12 | 2014-02-12 | Device for assisting correction work for circuit board |
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CN108781530A (en) * | 2016-03-10 | 2018-11-09 | 西门子股份公司 | Method and apparatus for component to be distributed to assembly circuit |
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JPWO2015121927A1 (en) | 2017-03-30 |
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