WO2015119165A1 - Method for manufacturing extrusion molding - Google Patents
Method for manufacturing extrusion molding Download PDFInfo
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- WO2015119165A1 WO2015119165A1 PCT/JP2015/053134 JP2015053134W WO2015119165A1 WO 2015119165 A1 WO2015119165 A1 WO 2015119165A1 JP 2015053134 W JP2015053134 W JP 2015053134W WO 2015119165 A1 WO2015119165 A1 WO 2015119165A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/14—Phosphorus; Compounds thereof
- B01J27/186—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J27/195—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with vanadium, niobium or tantalum
- B01J27/198—Vanadium
- B01J27/199—Vanadium with chromium, molybdenum, tungsten or polonium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/002—Mixed oxides other than spinels, e.g. perovskite
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/88—Molybdenum
- B01J23/887—Molybdenum containing in addition other metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/8877—Vanadium, tantalum, niobium or polonium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/14—Phosphorus; Compounds thereof
- B01J27/16—Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr
- B01J27/18—Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr with metals other than Al or Zr
- B01J27/1802—Salts or mixtures of anhydrides with compounds of other metals than V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, e.g. phosphates, thiophosphates
- B01J27/1817—Salts or mixtures of anhydrides with compounds of other metals than V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, e.g. phosphates, thiophosphates with copper, silver or gold
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
- B01J37/0027—Powdering
- B01J37/0045—Drying a slurry, e.g. spray drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/04—Mixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/08—Heat treatment
- B01J37/082—Decomposition and pyrolysis
- B01J37/088—Decomposition of a metal salt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
- B28B17/026—Conditioning ceramic materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
Definitions
- the present invention relates to a method for producing an extrusion-molded body.
- a catalyst, a catalyst carrier, an adsorbent, a drying material, a humidity control material, etc. are formed into a cylindrical or cylindrical shaped body having a diameter of about 2 to 10 mm and a length of about 2 to 20 mm. Filled and used in chemical processes using unit operations such as various absorption operations and chemical reactions. In order to produce such compacts such as fillers and catalysts, an extrusion molding method has been conventionally employed.
- Patent Document 1 includes a primary molding process in which a kneaded product is primary molded and a secondary molding process in which the primary molded product is molded into a final shape with a piston molding machine.
- the secondary molding pressure P2 is primary.
- An object of the present invention is to provide a method for producing an extruded product that can produce an extruded product with few quality spots by a simple operation.
- the method for producing an extruded product includes: (1) kneading raw material powder, liquid and binder to produce a kneaded product, (2) crushing the kneaded product to produce a crushed product; (3) forming the crushed material using an extruder; Including, and When the cylinder inner diameter of the extruder in the step (3) is Dmm, the crushed material in the step (2) is crushed to a particle size that passes 80% by mass or more through a sieve having a nominal size (D / 2) mm.
- the method for producing an extruded product according to another aspect of the present invention is as follows. (1) kneading raw material powder, liquid and binder to produce a kneaded product, (2) crushing the kneaded product to produce a crushed product; (3) forming the crushed material using an extruder; And crushing using a crusher in the step (2).
- an extrusion molded body production method capable of producing an extrusion molded body with few quality spots by a simple operation.
- Examples of the raw material powder used in the production method of the present invention include a catalyst powder and precursor powder for producing methacrylic acid by vapor-phase catalytic oxidation of methacrolein [Patent Document 1 (Japanese Patent Laid-Open No. 2011-224482)] And the like.
- the extrusion-molded body comprises (1) a step of producing a kneaded product by kneading raw material powder, a liquid and a binder, and (2) a step of producing a crushed product by crushing the kneaded product. And (3) a step of forming the crushed material using an extruder, and usually a step of (4) further drying the formed body obtained in step (3).
- the raw material powder, the liquid and the binder are kneaded.
- the apparatus used for kneading is not particularly limited, and for example, a batch-type kneader equipped with a double-armed stirring blade, a continuous kneader such as a shaft rotation reciprocating type or a self-cleaning type can be used. .
- a batch type kneader is preferred in that kneading can be performed while checking the state of the kneaded product.
- mixing can be judged by visual observation or a touch normally.
- the liquid used in the step (1) is not particularly limited as long as it has a function of wetting the raw material powder.
- water, methyl alcohol, ethyl alcohol, propyl alcohol, butyl alcohol or the like has 1 to 4 carbon atoms.
- examples include alcohol. These may use only 1 type and may use 2 or more types together. Among these, water and ethyl alcohol are preferable from the viewpoint of handleability.
- the liquid means a liquid compound under the conditions of normal temperature and normal pressure (25 ° C., 0.101 MPa).
- the amount of liquid used in step (1) is appropriately selected depending on the type and size of the raw material powder, the type of liquid, etc., but is 10 to 80 parts by mass with respect to 100 parts by mass of the raw material powder to be kneaded. It is preferable.
- the amount of the liquid used is 10 parts by mass or more, extrusion can be performed more smoothly, so that the shape of the molded body is stabilized. On the other hand, when the amount of the liquid used is 80 parts by mass or less, the adhesion during molding is reduced and the handleability is improved.
- the amount of the liquid used is more preferably 5 to 50 parts by weight, more preferably 10 to 45 parts by weight, and particularly preferably 15 to 40 parts by weight with respect to 100 parts by weight of the raw material powder to be kneaded. preferable.
- the binder used in the step (1) is not particularly limited as long as it has a function of adhering the raw material powder.
- the organic binder include polymer compounds such as polyvinyl alcohol, ⁇ -glucan derivatives, and ⁇ -glucan derivatives. Etc. These may use only 1 type and may use 2 or more types together.
- an ⁇ -glucan derivative refers to a polysaccharide composed of glucose in which glucose is bound in an ⁇ -type structure, such as ⁇ 1-4 glucan, ⁇ 1-6 glucan, ⁇ 1-4 / 1-6 glucan, etc.
- guide_body can be illustrated.
- examples of such ⁇ -glucan derivatives include amylose, glycogen, amylopectin, pullulan, dextrin, cyclodextrin and the like. These may use only 1 type and may use 2 or more types together.
- a ⁇ -glucan derivative refers to a polysaccharide composed of glucose in which glucose is bound in a ⁇ -type structure.
- Examples of such ⁇ -glucan derivatives include celluloses such as methylcellulose, ethylcellulose, carboxymethylcellulose, sodium carboxymethylcellulose, hydroxyethylcellulose, hydroxypropylcellulose, hydroxypropylmethylcellulose, hydroxyethylmethylcellulose, hydroxybutylmethylcellulose, ethylhydroxyethylcellulose, and hydroxypropylcellulose.
- curdlan curdlan
- laminaran paramylon
- callose pakiman
- ⁇ 1-3 glucan such as scleroglucan and the like
- the organic binder may be used unpurified or may be used after purification, but in order to prevent the catalyst performance from being deteriorated due to the metal as an impurity or the residue on ignition, It is preferable that the content of the ignition residue is smaller.
- inorganic binders include conventionally known silica, alumina, silica-alumina, silicon carbide, titania, magnesia, inorganic compounds such as graphite and diatomaceous earth, ceramic balls and stainless steel, glass fibers, ceramic fibers and carbon fibers.
- An inert carrier such as inorganic fiber can be used. These may use only 1 type and may use 2 or more types together. Of course, it is also possible to use a mixture of an organic binder and an inorganic binder.
- the mixing method of the raw material powder, liquid and binder is not particularly limited. Specifically, a method of mixing a raw material powder and a binder that are dry-mixed and a liquid, a method of mixing or dissolving a binder in a liquid and a raw material powder, and the like can be exemplified. In particular, a method of mixing a raw material powder and a binder that are dry-mixed with a liquid is preferable. In the case of a binder that can be obtained in a state of being dissolved or dispersed in a liquid, the amount of liquid newly added to be mixed with the raw material powder may be adjusted according to the amount of liquid contained in the binder.
- the amount of the binder used in step (1) is appropriately selected depending on the type and size of the raw material powder, the type of liquid, etc., but is usually 0.05 to 15 parts by mass with respect to 100 parts by mass of the raw material powder. Yes, preferably 0.1 to 10 parts by mass.
- the processing capacity of the apparatus for kneading in step (1) that is, the kneading machine is not particularly limited, but the total maximum processing capacity of the apparatus for kneading is the maximum processing capacity of the extruder used in step (3). Is preferably larger.
- the sum of the maximum processability of the kneader is larger than the maximum processability of the extruder, it is possible to easily prevent the waiting time for raw material supply from occurring in the extruder used in the step (3). Therefore, it is possible to easily prevent the occurrence of spots between the raw material remaining in the extruder and the newly supplied raw material when the waiting time occurs.
- the raw material it is preferable to supply the raw material continuously if it is a continuous extruder, and it is preferable to supply the raw material so as not to generate a waiting time for raw material input if it is a batch type extruder.
- the maximum processing capability of the device used in (1) is preferably larger than the maximum processing capability of the device used in step (3).
- the maximum processing capability of a certain device is the amount of processing [kg] per unit time [h] when the object is processed by the device and the obtained product satisfies the quality specifications in the process. It is the maximum value.
- pulverization means to break up a lump into a particle size smaller than that state.
- the method of crushing is not particularly limited, and examples thereof include a method of crushing by hand and a method of crushing using a crusher, a loosening machine, or the like.
- the method of pulverization using a pulverizer is preferable because it can be pulverized to a target particle size in a short time.
- the crusher various types such as a shearing type, an impact type and a cutting type can be adopted.
- a rotary mill type, a screw type, an auger type, etc. are preferable.
- a scraping-type bale crusher manufactured by Ohara Iron Works Co., Ltd. a twin-screw rotary crusher, a single-screw crusher or a screw auger crusher, and a screw auger crusher manufactured by Kobelco Construction Machinery Co., Ltd. Aisin Sangyo Co., Ltd. 1-shaft type crusher, Tokuju Kogakusho Co., Ltd. Landel mill crusher, etc.
- Aisin Sangyo Co., Ltd. 1-shaft type crusher, Tokuju Kogakusho Co., Ltd. Landel mill crusher, etc. can be used.
- the crushed material of the step (2) passes through a sieve having a nominal size (D / 2) mm of 80% by mass or more. Can be crushed.
- the proportion of the crushed material passing through a sieve having a nominal size (D / 2) mm is preferably 85% by mass or more, and more preferably 90% by mass or more.
- the nominal dimension refers to the length of one side of the mesh of the sieve (also referred to as an opening).
- the processing capacity is not particularly limited, but it is preferable that the total maximum processing capability of the crusher to be used is larger than the maximum processing capability of the extruder used in step (3). If the total maximum processing capability of the crusher to be used is larger than the maximum processing capability of the extruder used in the step (3), it is easy for the extruder used in the step (3) to wait for the raw material supply. Can be prevented. Therefore, it is possible to easily prevent the occurrence of spots between the raw material remaining in the extruder and the newly supplied raw material when the waiting time occurs. Therefore, it is preferable that the sum of the maximum processability of the crusher used in the step (2) is larger than the maximum processability of the extruder used in the step (3). Further, it is preferable to supply the raw material continuously so as not to generate a standby time for waiting for the raw material to be charged if it is a continuous extruder and a batch type extruder.
- the power of the disintegrator is not particularly limited, the power to volume pulverizer is preferably 10kW / m 3 ⁇ 500kW / m 3, is 50kW / m 3 ⁇ 400kW / m 3 More preferred.
- the power with respect to the volume of the crusher is 10 kW / m 3 or more, it is easy to satisfactorily crush the kneaded material obtained in the step (1).
- the volume of the crusher does not include the volume of the piping for supplying and discharging the raw material, but is the volume of the crusher body that is crushing the raw material, and the power of the crusher is This is the power of the motor used for crushing.
- step (3) the crushed product obtained in step (2) is extruded to produce an extruded product.
- an auger type extruder or a plunger type extruder can be used for the extrusion molding.
- a shape of an extrusion molded object For example, it can be set as arbitrary shapes, such as a ring shape, a column shape, and a star shape.
- the cylinder inner diameter D of the extruder is preferably 10 mm or more and 600 mm or less, preferably 20 mm or more and 400 mm or less, and more preferably 30 mm or more and 300 mm or less.
- L / D when the cylinder length is Lmm is preferably 1 or more and 20 or less, and more preferably 1.1 or more and 10 or less.
- the crushing machine and the extrusion molding machine used for the step (2) and the process (3), respectively, may be connected to perform the crushing operation to the molding operation continuously.
- the extruded product obtained in the step (3) is dried.
- the drying method is not particularly limited, and for example, generally known methods such as hot air drying, humidity drying, far infrared drying, and microwave drying can be arbitrarily used.
- the drying conditions can be appropriately selected as long as the desired moisture content can be achieved.
- the raw material powder is a catalyst powder for producing an unsaturated carboxylic acid containing at least molybdenum and phosphorus as catalyst components, which is used when producing an unsaturated carboxylic acid by vapor-phase catalytic oxidation of an unsaturated aldehyde with molecular oxygen. It may be a precursor powder.
- an extruded product of the catalyst can be produced by the method of the present invention, and the extruded product can be heat-treated to produce an unsaturated carboxylic acid production catalyst.
- the unsaturated carboxylic acid is (meth) acrylic acid
- the raw material powder is obtained by subjecting propylene, isobutylene, primary butyl alcohol, tertiary butyl alcohol or methyl tertiary butyl ether to gas phase catalytic oxidation with molecular oxygen, and corresponding unsaturated aldehydes and unsaturated compounds. It may be an unsaturated aldehyde and unsaturated carboxylic acid production catalyst powder or precursor powder thereof containing at least molybdenum and bismuth as catalyst components used in the production of carboxylic acid.
- an extrudate of the catalyst can be produced by the method of the present invention, and the extrudate can be heat-treated to produce an unsaturated aldehyde and unsaturated carboxylic acid production catalyst.
- the unsaturated aldehyde is (meth) acrolein and the unsaturated carboxylic acid is (meth) acrylic acid
- a catalyst for producing (meth) acrolein and (meth) acrylic acid can be produced.
- the firing method is not particularly limited, and the firing method and conditions can be appropriately selected.
- the firing conditions vary depending on the raw material compound used, the composition of the catalyst components, the preparation method, and the like, but are preferably 200 to 600 ° C. and 0.5 hours or longer under the flow of an oxygen-containing gas such as air or an inert gas.
- the inert gas indicates a gas that does not decrease the reaction activity of the catalyst, and specifically includes nitrogen, carbon dioxide, helium, argon, and the like. Calcination may be performed using a heating device, but may also be performed in a catalyst molded product charged into a reactor.
- heat treatment may include one or both of heat treatment for drying and heat treatment for firing.
- the extruded product can be dried (not fired) by heat treatment to obtain a catalyst, or the extruded product can be dried and calcined by heat treatment to obtain a catalyst.
- the kneaded material was collected in a plastic bag, and the portion that had been hardened in a clay shape was loosened by hand.
- the sieving of the kneaded materials in the examples and comparative examples was carried out by vibrating a sieve having a nominal size (D / 2) mm by hand to the left and right, and throwing the kneaded materials at a speed that does not overlap the sieves.
- the quality unevenness of the extruded molded body was determined 10 times from the standard deviation of the filling density of each molded body after being molded 10 times under the same molding conditions.
- the packing density was calculated from the mass X of the compact body filled with a compact body having an inner diameter of 27 mm up to a scale of 100 ml as follows.
- A is the number of moles of methacrolein supplied
- B is the number of moles of reacted methacrolein
- C is the number of moles of methacrylic acid produced.
- 100 parts of the raw material powder thus obtained is mixed with 3 parts of hydroxypropyl cellulose and 18 parts of ethyl alcohol until it is made into a clay with a batch kneader equipped with a double-armed sigma blade. Kneaded.
- Table 1 shows the crushing method, the crushing time, the nominal size of the sieve used (D / 2), and the ratio of passing through the sieve of the nominal size D / 2 of the crushed material.
- the crushed product obtained by combining the crushed product that passed through the sieve and the crushed product that did not pass through the sieve was extruded using a plunger-type extruder, dried at 90 ° C. for 12 hours with a hot air dryer, and the outer diameter.
- a cylindrical catalyst molded body having a length of 5.5 mm and a length of 5.5 mm was obtained.
- the outer shape and the length were all adjusted to 5.5 mm.
- the same crushed material was extruded 10 times, and the standard deviation of the packing density of the molded body was measured.
- Table 1 shows the cylinder inner diameter of the plunger extruder, the ratio L / D of the cylinder length L to the cylinder inner diameter D, and the standard deviation of the packing density of the molded product.
- the maximum processing capability of the used kneader was 5.7 when the maximum processing capability of the used extruder was 1. Moreover, the maximum processability of the used crusher was 8.3 when the maximum processability of the used extruder was set to 1.
- the ratio of power to the volume of the crusher used was 92 kW / m 3 .
- This catalyst (extruded product) was filled in a stainless steel reaction tube having an outer diameter of 27.5 mm and a height of 6 m having an external heat medium bath so that the catalyst filling length was 5 m.
- the temperature of the heat medium bath provided outside the reaction tube was set to 370 ° C., and heat treatment was performed for 10 hours while circulating air.
- the temperature of the heat medium bath is set to 290 ° C., and a reaction gas comprising 6% by volume of methacrolein, 12% by volume of oxygen, 10% by volume of water vapor and 72% by volume of nitrogen is passed through the catalyst layer at a gas space velocity of 1200 hr ⁇ 1 .
- methacrolein was subjected to a gas phase catalytic oxidation reaction.
- the product 24 hours after the start of the reaction was collected and analyzed by gas chromatography to determine the reaction rate of methacrolein, the selectivity of methacrylic acid, and the yield of methacrylic acid. The results are shown in Table 2.
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Abstract
Description
(1)原料粉末と液体とバインダーとを混練りして混練り物を製造する工程と、
(2)前記混練り物を解砕し解砕物を製造する工程と、
(3)前記解砕物を押出機を用いて成形する工程と、
を含み、かつ、
工程(3)の押出機のシリンダー内径をDmmとした際、工程(2)の解砕物を、呼び寸法(D/2)mmのふるいを80質量%以上通過する粒径まで解砕することを特徴とする。 The method for producing an extruded product according to one aspect of the present invention includes:
(1) kneading raw material powder, liquid and binder to produce a kneaded product,
(2) crushing the kneaded product to produce a crushed product;
(3) forming the crushed material using an extruder;
Including, and
When the cylinder inner diameter of the extruder in the step (3) is Dmm, the crushed material in the step (2) is crushed to a particle size that passes 80% by mass or more through a sieve having a nominal size (D / 2) mm. Features.
(1)原料粉末と液体とバインダーとを混練りして混練り物を製造する工程と、
(2)前記混練り物を解砕し解砕物を製造する工程と、
(3)前記解砕物を押出機を用いて成形する工程と、
を含み、かつ
工程(2)において解砕機を使用して解砕することを特徴とする。 The method for producing an extruded product according to another aspect of the present invention is as follows.
(1) kneading raw material powder, liquid and binder to produce a kneaded product,
(2) crushing the kneaded product to produce a crushed product;
(3) forming the crushed material using an extruder;
And crushing using a crusher in the step (2).
工程(1)では、原料粉末と液体とバインダーとを混練りする。混練りに使用される装置は特に限定されず、例えば、双腕型の攪拌羽根を備えるバッチ式の混練り機、軸回転往復式やセルフクリーニング型等の連続式の混練り機等が使用できる。しかしながら、混練り物の状態を確認しながら混練りを行うことができる点で、バッチ式の混練り機が好ましい。また、混練りの終点は、通常目視または手触りによって判断することができる。 (Process (1))
In the step (1), the raw material powder, the liquid and the binder are kneaded. The apparatus used for kneading is not particularly limited, and for example, a batch-type kneader equipped with a double-armed stirring blade, a continuous kneader such as a shaft rotation reciprocating type or a self-cleaning type can be used. . However, a batch type kneader is preferred in that kneading can be performed while checking the state of the kneaded product. Moreover, the end point of kneading | mixing can be judged by visual observation or a touch normally.
工程(2)では、工程(1)で得られた混練り物を解砕する。 (Process (2))
In the step (2), the kneaded material obtained in the step (1) is crushed.
工程(3)では、工程(2)で得られた解砕物を押出成形して押出成形体を製造する。押出成形には、例えばオーガー式押出成形機、プランジャー式押出成形機等を用いることができるが、混練り物に好適な練りを加えることが容易で成形した触媒の性能変化が少ないことから、プランジャー式押出成形機を使用することが好ましい。押出成形体の形状としては特に限定はなく、例えばリング状、円柱状、星型状等の任意の形状とすることができる。押出機のシリンダー内径Dは10mm以上600mm以下がよく、好ましくは20mm以上400mm以下であり、さらに好ましくは30mm以上300mm以下である。また、シリンダー長さをLmmとした際のL/Dは、1以上20以下が好ましく、1.1以上10以下がより好ましい。 (Process (3))
In step (3), the crushed product obtained in step (2) is extruded to produce an extruded product. For example, an auger type extruder or a plunger type extruder can be used for the extrusion molding. However, it is easy to add suitable kneading to the kneaded material, and the performance change of the molded catalyst is small. It is preferable to use a jar type extruder. There is no limitation in particular as a shape of an extrusion molded object, For example, it can be set as arbitrary shapes, such as a ring shape, a column shape, and a star shape. The cylinder inner diameter D of the extruder is preferably 10 mm or more and 600 mm or less, preferably 20 mm or more and 400 mm or less, and more preferably 30 mm or more and 300 mm or less. Further, L / D when the cylinder length is Lmm is preferably 1 or more and 20 or less, and more preferably 1.1 or more and 10 or less.
工程(4)では、工程(3)で得られた押出成形体を乾燥する。乾燥方法は特に限定されず、例えば一般的に知られている熱風乾燥、湿度乾燥、遠赤外線乾燥及びマイクロ波乾燥等の方法を任意に用いることができる。乾燥条件は、目的とする含水率とすることができれば適宜選択することができる。 (Process (4))
In the step (4), the extruded product obtained in the step (3) is dried. The drying method is not particularly limited, and for example, generally known methods such as hot air drying, humidity drying, far infrared drying, and microwave drying can be arbitrarily used. The drying conditions can be appropriately selected as long as the desired moisture content can be achieved.
前記原料粉末が、不飽和アルデヒドを分子状酸素により気相接触酸化して不飽和カルボン酸を製造する際に用いられる、少なくともモリブデン及びリンを触媒成分として含む不飽和カルボン酸製造用触媒粉末またはその前駆体粉末であってよい。 (About catalyst)
The raw material powder is a catalyst powder for producing an unsaturated carboxylic acid containing at least molybdenum and phosphorus as catalyst components, which is used when producing an unsaturated carboxylic acid by vapor-phase catalytic oxidation of an unsaturated aldehyde with molecular oxygen. It may be a precursor powder.
また、実施例および比較例に記載の「部」は「質量部」を意味する。 Packing density (g / L) = X × 10
Further, “part” described in Examples and Comparative Examples means “part by mass”.
メタクリル酸選択率(%) =(C/B)×100
メタクリル酸収率(%) =(C/A)×100
ここで、Aは供給したメタクロレインのモル数、Bは反応したメタクロレインのモル数、Cは生成したメタクリル酸のモル数である。 Methacrolein reaction rate (%) = (B / A) × 100
Methacrylic acid selectivity (%) = (C / B) × 100
Methacrylic acid yield (%) = (C / A) × 100
Here, A is the number of moles of methacrolein supplied, B is the number of moles of reacted methacrolein, and C is the number of moles of methacrylic acid produced.
実施例1~4および比較例1の各例において、以下の操作を行った。 [Examples 1 to 4, Comparative Example 1]
In each of Examples 1 to 4 and Comparative Example 1, the following operation was performed.
混練物を解砕せず、混練物をそのままプランジャー式押出機に供給したこと以外は、実施例1~4および比較例1について述べた手順と同様にして、触媒成形体を製造し、成形品の充填密度の標準偏差を測定し、また、メタクロレインの気相接触酸化反応を行った。条件及び結果を表1および2に示す。 [Comparative Examples 2 and 3]
Catalyst molded bodies were produced and molded in the same manner as described in Examples 1 to 4 and Comparative Example 1 except that the kneaded material was not crushed and the kneaded material was supplied to the plunger type extruder as it was. The standard deviation of the packing density of the product was measured, and the gas phase catalytic oxidation reaction of methacrolein was performed. Conditions and results are shown in Tables 1 and 2.
Claims (16)
- (1)原料粉末と液体とバインダーとを混練りして混練り物を製造する工程と、
(2)前記混練り物を解砕し解砕物を製造する工程と、
(3)前記解砕物を押出機を用いて成形する工程と、
を含み、かつ、
工程(3)の押出機のシリンダー内径をDmmとした際、工程(2)の解砕物を、呼び寸法(D/2)mmのふるいを80質量%以上通過する粒径まで解砕することを特徴とする押出成形体の製造方法。 (1) kneading raw material powder, liquid and binder to produce a kneaded product,
(2) crushing the kneaded product to produce a crushed product;
(3) forming the crushed material using an extruder;
Including, and
When the cylinder inner diameter of the extruder in the step (3) is Dmm, the crushed material in the step (2) is crushed to a particle size that passes 80% by mass or more through a sieve having a nominal size (D / 2) mm. A method for producing an extruded product. - (1)原料粉末と液体とバインダーとを混練りして混練り物を製造する工程と、
(2)前記混練り物を解砕し解砕物を製造する工程と、
(3)前記解砕物を押出機を用いて成形する工程と、
を含み、かつ、
工程(2)において解砕機を使用して解砕することを特徴とする押出成形体の製造方法。 (1) kneading raw material powder, liquid and binder to produce a kneaded product,
(2) crushing the kneaded product to produce a crushed product;
(3) forming the crushed material using an extruder;
Including, and
A method for producing an extrusion-molded product, comprising crushing using a crusher in the step (2). - 前記工程(1)で混練りを行う機器の合計の最大処理可能能力が、工程(3)で用いる押出機の最大処理可能能力よりも大きく、かつ、工程(2)で用いる解砕機の合計の最大処理可能能力が、工程(3)で用いる押出機の最大処理可能能力よりも大きい請求項2に記載の押出成形体の製造方法。 The total maximum processing capability of the apparatus for kneading in the step (1) is larger than the maximum processing capability of the extruder used in the step (3), and the total of the crushers used in the step (2) The method for producing an extruded product according to claim 2, wherein the maximum processable capacity is larger than the maximum processable capacity of the extruder used in the step (3).
- 前記工程(2)において解砕機の容積に対する動力の比が10kW/m3~500kW/m3である請求項2または3に記載の押出成形体の製造方法。 The method for producing an extruded product according to claim 2 or 3, wherein in the step (2), the ratio of power to the volume of the crusher is 10 kW / m 3 to 500 kW / m 3 .
- 前記工程(2)において、掻き取り型ベール解砕機、2軸回転型解砕機、1軸式解砕機、スクリューオーガー型解砕機または回転ミル式解砕機のいずれかの解砕機を使用して解砕する、請求項2から4の何れか1項に記載の押出成形体の製造方法。 In the step (2), crushing is performed using any one of a scraping-type bale crusher, a twin-screw rotary crusher, a single-screw crusher, a screw auger crusher, and a rotary mill crusher. The method for producing an extruded product according to any one of claims 2 to 4.
- 前記工程(3)において、プランジャー式押出機を使用して成形する、請求項1から5のいずれか1項に記載の押出成形体の製造方法。 The method for producing an extruded product according to any one of claims 1 to 5, wherein in the step (3), the product is molded using a plunger-type extruder.
- 前記工程(3)の押出機のシリンダー内径Dが10mm~600mmである、請求項1から6のいずれか1項に記載の押出成形体の製造方法。 The method for producing an extruded product according to any one of claims 1 to 6, wherein a cylinder inner diameter D of the extruder in the step (3) is 10 mm to 600 mm.
- 前記工程(3)の押出機のシリンダー内径Dに対するシリンダー長さLの比L/Dが1~20である、請求項6または7に記載の押出成形体の製造方法。 The method for producing an extruded product according to claim 6 or 7, wherein the ratio L / D of the cylinder length L to the cylinder inner diameter D of the extruder in the step (3) is 1 to 20.
- 前記原料粉末が、不飽和アルデヒドを分子状酸素により気相接触酸化して不飽和カルボン酸を製造する際に用いられる、少なくともモリブデン及びリンを触媒成分として含む不飽和カルボン酸製造用触媒粉末またはその前駆体粉末である、請求項1から8のいずれか1項に記載の押出成形体の製造方法。 The raw material powder is a catalyst powder for producing an unsaturated carboxylic acid containing at least molybdenum and phosphorus as catalyst components, which is used when producing an unsaturated carboxylic acid by vapor-phase catalytic oxidation of an unsaturated aldehyde with molecular oxygen. The manufacturing method of the extrusion molding of any one of Claim 1 to 8 which is a precursor powder.
- 請求項9に記載の方法により押出成形体を製造し、この押出成形体を加熱処理する工程を含む、不飽和カルボン酸製造用触媒の製造方法。 A method for producing a catalyst for producing an unsaturated carboxylic acid, comprising a step of producing an extruded product by the method according to claim 9 and subjecting the extruded product to heat treatment.
- 不飽和カルボン酸が(メタ)アクリル酸である請求項10に記載の不飽和カルボン酸製造用触媒の製造方法。 The method for producing a catalyst for producing an unsaturated carboxylic acid according to claim 10, wherein the unsaturated carboxylic acid is (meth) acrylic acid.
- 前記原料粉末が、プロピレン、イソブチレン、第一級ブチルアルコール、第三級ブチルアルコール又はメチル第三級ブチルエーテルを分子状酸素により気相接触酸化して、それぞれに対応する不飽和アルデヒド及び不飽和カルボン酸を製造する際に用いられる、少なくともモリブデン及びビスマスを触媒成分として含む不飽和アルデヒド及び不飽和カルボン酸製造用触媒粉末またはその前駆体粉末である、請求項1から8のいずれか1項に記載の押出成形体の製造方法。 The raw material powder is obtained by subjecting propylene, isobutylene, primary butyl alcohol, tertiary butyl alcohol or methyl tertiary butyl ether to gas phase catalytic oxidation with molecular oxygen, and corresponding unsaturated aldehyde and unsaturated carboxylic acid respectively. The catalyst powder for producing an unsaturated aldehyde and unsaturated carboxylic acid containing at least molybdenum and bismuth as catalyst components, or a precursor powder thereof, which is used in the production of A method for producing an extruded product.
- 請求項12に記載の方法により押出成形体を製造し、この押出成形体を加熱処理する工程を含む、不飽和アルデヒド及び不飽和カルボン酸製造用触媒の製造方法。 A method for producing a catalyst for producing unsaturated aldehydes and unsaturated carboxylic acids, comprising a step of producing an extruded product by the method according to claim 12 and subjecting the extruded product to heat treatment.
- 不飽和アルデヒドが(メタ)アクロレインであり、かつ不飽和カルボン酸が(メタ)アクリル酸である請求項13に記載の不飽和アルデヒド及び不飽和カルボン酸製造用触媒の製造方法。 The method for producing a catalyst for producing an unsaturated aldehyde and an unsaturated carboxylic acid according to claim 13, wherein the unsaturated aldehyde is (meth) acrolein and the unsaturated carboxylic acid is (meth) acrylic acid.
- 請求項11に記載の方法により(メタ)アクリル酸製造用触媒を製造し、この触媒を使用して(メタ)アクロレインを分子状酸素により気相接触酸化して(メタ)アクリル酸を製造する(メタ)アクリル酸の製造方法。 A (meth) acrylic acid production catalyst is produced by the method according to claim 11, and (meth) acrylic acid is produced by vapor-phase catalytic oxidation of (meth) acrolein with molecular oxygen using this catalyst ( Method for producing (meth) acrylic acid.
- 請求項14に記載の方法により(メタ)アクロレインおよび(メタ)アクリル酸製造用触媒を製造し、この触媒を使用してプロピレン、イソブチレン、第一級ブチルアルコール、第三級ブチルアルコール又はメチル第三級ブチルエーテルを分子状酸素により気相接触酸化して、(メタ)アクロレインおよび(メタ)アクリル酸を製造する(メタ)アクロレインおよび(メタ)アクリル酸の製造方法。 A catalyst for producing (meth) acrolein and (meth) acrylic acid is produced by the method according to claim 14, and using this catalyst, propylene, isobutylene, primary butyl alcohol, tertiary butyl alcohol or methyl tertiary A method for producing (meth) acrolein and (meth) acrylic acid, wherein (meth) acrolein and (meth) acrylic acid are produced by vapor-phase catalytic oxidation of molecular butyl ether with molecular oxygen.
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