WO2015109790A1 - Composition from combination of trans-polyisoprene rubber and cis-polyisoprene rubber and process therefor - Google Patents

Composition from combination of trans-polyisoprene rubber and cis-polyisoprene rubber and process therefor Download PDF

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WO2015109790A1
WO2015109790A1 PCT/CN2014/082700 CN2014082700W WO2015109790A1 WO 2015109790 A1 WO2015109790 A1 WO 2015109790A1 CN 2014082700 W CN2014082700 W CN 2014082700W WO 2015109790 A1 WO2015109790 A1 WO 2015109790A1
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carbon black
mass
parts
rubber
seconds
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王梦蛟
周宏斌
石超
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怡维怡橡胶研究院有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L7/00Compositions of natural rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2307/00Characterised by the use of natural rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2309/00Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

Definitions

  • the present invention relates to the field of rubber, and more particularly to the field of rubber processing or tire manufacturing.
  • the dynamic hysteresis loss performance of rubber formulations is particularly important for tire performance, and the hysteresis loss causes the compound to move.
  • the energy consumption increases, the heat generation increases, the elasticity decreases, and the rolling resistance increases. Heat generation can also lead to rubber The strength and wear resistance are reduced, causing early damage to the tire, heat generation will increase the rolling resistance of the tire, increase fuel Consumption and carbon dioxide emissions.
  • the invention adopts a new mixing method and a rubber composition for synthesizing polyisoprene rubber (including TPI, The IR or a combination thereof is compounded with silica, and the masterbatch process of mixing natural rubber with carbon black has the following advantages: There are few non-rubber components in the synthesis of polyisoprene. Under the action of the coupling agent, the white carbon black is more likely to interact with the polymer. The function is to reduce the heat generation of the formula and improve the wear resistance.
  • Patent CN102382338A discloses the blending of polyisoprene rubber with other rubbers, using polymers when blending Blended with carbon black, white carbon black, activator, antioxidant, softener, etc., such a blending method due to white carbon black Adsorption of rubber additives affects the role of synthetic polyisoprene rubber and fillers.
  • Patent CN102046395A discloses the application of polyisoprene rubber and natural rubber in tire formulations. N330 carbon black, and this patent is not limited to carbon black, not limited to carbon black varieties, but also used to manufacture raw materials White carbon black that does not consume petroleum resources.
  • Patent CN101121803A discloses a formulation of a blend of trans-polyisoprene rubber and rubber to plasticize TPI After blending directly with the rubber and then mixing the filler, this process also reduces the interaction between the filler and the polymer.
  • the invention adopts a new mixing method and a rubber composition for synthesizing polyisoprene rubber (including TPI, The IR or a combination thereof is compounded with silica, and the masterbatch process of mixing natural rubber with carbon black has the following advantages: There are few non-rubber components in the synthesis of polyisoprene. Under the action of the coupling agent, the white carbon black is more likely to interact with the polymer. The function is to reduce the heat generation of the formula and improve the wear resistance.
  • the rubber composition of the invention has high wear resistance and low heat generation Point, can be used in rubber products such as tires.
  • TPI trans-polyisoprene
  • IR synthetic cis-polyisoprene
  • Natural rubber 40-95 parts by mass
  • Carbon black 5-90 parts by mass
  • Silica masterbatch process synthesis of trans-polyisoprene rubber or combination with synthetic cis-polyisoprene rubber (TPI and IR composition) and white carbon black, coupling agent are kneaded in a mixer to become white carbon black masterbatch;
  • Carbon black masterbatch process natural rubber and carbon black are mixed into a carbon black masterbatch in an internal mixer;
  • the carbon black masterbatch, white carbon black masterbatch, anti-aging agent, active agent, accelerator, vulcanizing agent according to the proportion of the composition Mixing to prepare a rubber composition
  • the white carbon black is an inorganic filler containing a silica component, preferably a high-dispersion white carbon black having a nitrogen adsorption specific surface area of 50 to 300 m 2 /g prepared by a precipitation method;
  • the coupling agent is an organosilane coupling agent, a zirconate coupling agent, or a hydrazine
  • the total amount of the white carbon black and the carbon black is 10 to 130 parts by mass, preferably 15 - 120 parts by mass, more preferably 20 - 100 parts by mass.
  • the antioxidant is an amine antioxidant, a quinoline antioxidant, benzimidazole
  • the antioxidant is an amine antioxidant, a quinoline antioxidant, benzimidazole
  • the antioxidant is an amine antioxidant, a quinoline antioxidant, benzimidazole
  • the activator is one or more of a combination of a metal oxide and a fatty acid and a fatty acid metal soap salt
  • the metal oxide is one or more of zinc oxide, magnesium oxide, etc.
  • the fatty acid metal soap salt is zinc stearate.
  • the accelerator includes, but is not limited to, a sulfenamide accelerator, thiazole promotion Agent, thiuram-like accelerator, steroid accelerator or a combination thereof, the vulcanizing agent including but not limited to sulfur, insoluble Sulphur, oil-filled sulfur, sulfur donor or a combination thereof;
  • the present invention also relates to a rubber composition prepared according to the above production method.
  • Example 1 is a DMA temperature scan of Example 2 and Comparative Example 2 at different temperatures.
  • Figure 2 is a road test unit consumption index chart.
  • Unit consumption the ratio of the mileage (km) of the tire to the pattern depth (mm) of the loss, the unit consumption unit is km/mm ;
  • Unit consumption index The unit consumption of the comparison ratio is recorded as 100, and the ratio of the unit consumption of the example to the unit consumption of the ratio is the unit consumption index.
  • Organosilane coupling agent X50S contains 50% N330 carbon black, 50% organosilane coupling agent (double (triethoxy) Propyl silane) tetrasulfide), Evonik Iridium (Rizhao) Chemical Industry Co., Ltd.;
  • Carbon black N115, N234, Cabot (China) Co., Ltd.;
  • White carbon black 833MP Wuxi Hengcheng Silicon Industry Co., Ltd.
  • Zinc oxide Dalian zinc oxide plant
  • Antioxidant 4020 N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine, Jiangsu Shengao Chemical Technology Co., Ltd.;
  • Antioxidant RD 2,2,4-trimethyl-1.2-dihydroquinoline polymer, Tianjin Kemai Auxiliary Co., Ltd.;
  • Promoter CZ N-cyclohexyl-2-benzothiazole sulfenamide, Shandong Shanghao Chemical Co., Ltd.;
  • Scoring agent CTP N-cyclohexyl thiophthalimide, Shandong Yanggu Huatai Chemical Co., Ltd.;
  • a mixing process 80 parts by mass of SMR20 and 20 mass in F370 internal mixer at 45 rpm
  • the amount of trans isoprene TPI, pressure mastication for 40 seconds, and the top plug is added to 30 parts by mass of carbon black N115, 10 parts by mass.
  • White carbon black 3 parts by mass of silane coupling agent X50S, 3.5 parts by mass of zinc oxide, 2 parts by mass of stearic acid, 1.5 parts by mass Old agent RD, 2 parts by mass of anti-aging agent 4020, 1 part by mass of protective wax, pressurized mixing for 40 seconds, topping plug cleaning, plus Pressing and kneading for 60 seconds, the pressure mixing time is 140 seconds, and the discharge temperature is 165 ° C;
  • Two-stage mixing process adding 153 parts by mass of a mixture of rubber, 10 in a F370 internal mixer at a speed of 40 rpm Parts of mass N115 carbon black, after pressure mixing for 40 seconds, put the top plug, and then mix for 30 seconds to lift the top plug; Second discharge, the pressure mixing time is 100 seconds, and the discharge temperature is 155 ° C;
  • Formulation SMR2080; synthetic trans-polyisoprene TPI20; N115 carbon black 40; white carbon black 10; silane Coupling agent X50S3; zinc oxide 3.5; stearic acid 2; anti-aging agent RD1.5; anti-aging agent 4020 2; protective wax 1; Admixture CZ1.7; sulfur yellow powder 0.8; scorch retarder CTP0.1.
  • Carbon black masterbatch process 80 parts by mass of SMR20 mastication is added to F370 internal mixer at 45 rpm After 60 seconds, put the top plug, add 40 parts by mass of carbon black N115, mix for 60 seconds, then lift the top plug, then mix 60 Second discharge; the pressure mixing time is 180 seconds, and the discharge temperature is 165 ° C;
  • White carbon black masterbatch process 20 parts by mass of synthetic trans isomer was added to F370 internal mixer at 45 rpm Diene TPI, after 60 seconds of mixing, put a top plug, add 10 parts by mass of silica, 3 parts by mass of silane coupling agent, and mix 60 After the second, put the top plug, mix the top plug for 30 seconds, and then mix the glue for 60 seconds.
  • the pressure mixing time is 210 seconds.
  • the temperature is 160 ° C;
  • Example 3 As can be seen from Table 3, the compression heat generation of Example 1 was lower than that of Comparative Example 1, and the Akron abrasion and DIN abrasion resistance were improved. High, indicating the superiority of the mixing process of the present invention.
  • Formulation SMR20 100; N234 carbon black 30; white carbon black 20; silane coupling agent X50S5; zinc oxide 3.5; Stearic acid 2; anti-aging agent RD1.5; anti-aging agent 4020 2; protective wax 1; accelerator CZ1.7; sulfur 1.2.
  • One-stage rubber mixing process adding 100 parts by mass of SMR20 to the F370 internal mixer at 45 rpm, plus Compression molding for 40 seconds, adding a top plug to add 20 parts by mass of carbon black N234, 20 parts by mass of white carbon black, 5 parts by mass of silane X50S, 3.5 parts by mass of zinc oxide, 2 parts by mass of stearic acid, 1.5 parts by mass of antioxidant RD, 2 parts by mass of antioxidant 4020, 1
  • the quality of the protective wax, mixing for 40 seconds to put on the top plug, and then pressurizing and mixing for 60 seconds, the pressure mixing time is 140 seconds, row
  • the glue temperature is 165 ° C;
  • Two-stage mixing process adding 155 parts by mass of a mixture of rubber, 10 in a F370 internal mixer at a speed of 40 rpm N234 carbon black, after pressure mixing for 40 seconds, put the top plug, and then mix for 30 seconds to lift the top plug; repressurize and mix 30 Second discharge, the pressure mixing time is 100 seconds, and the discharge temperature is 155 ° C;
  • Formulation SMR20 60; IR 25; TPI 15; N234 carbon black 30; white carbon black 20; silane coupling agent X50S5; Zinc oxide 3.5; stearic acid 2; anti-aging agent RD1.5; anti-aging agent 4020 2; protective wax; accelerator CZ1.7; sulfur 1.2.
  • Carbon black masterbatch process 60 parts by mass of SMR20 mastication is added to F370 internal mixer at 45 rpm After 60 seconds, put the top plug, add 30 parts by mass of carbon black N234, mix for 60 seconds, then lift the top plug, then mix 60 Second discharge; the pressure mixing time is 180 seconds, and the discharge temperature is 160 ° C;
  • White carbon black masterbatch process 15 parts by mass of synthetic trans isomer was added to F370 internal mixer at 45 rpm Diene TPI, 25 parts of synthetic cis-polyisoprene IR, 60 seconds after compounding, add top plug to add 20 parts by mass of silica, 5 parts by mass of silane coupling agent, after 60 seconds of mixing, the top plug is lifted, the top plug is lifted for 30 seconds, and the rubber is discharged for 60 seconds;
  • the pressure mixing time is 210 seconds, and the discharge temperature is 160 ° C;
  • Trans-isoprene TPI is used directly in the formulation because of its low crystallization temperature, difficult processing and unvulcanized rubber The disadvantage of high rigidity of the semi-finished product.
  • the formulation of the invention uses trans isoprene in combination with cis isoprene, using both The same molecular structure has the advantage of improving the compatibility of the two, while using cis-IR processing, the hardness is low and easy to flow. The advantage of making up for the processing weakness of trans isoprene.
  • Example 2 has a performance advantage compared with Comparative Example 2: hardness is increased, and compression heat generation is lowered. Akron has improved wear and improved DIN wear performance.
  • a mixing process adding 85 mass parts of SMR20, 15 mass to F370 internal mixer at 45 rpm
  • the cis-isomer is IR
  • the top plug is added to add 25 parts by mass of carbon black N234, 15 parts by mass of white carbon black, 4 parts by mass of silane coupling agent X50S, 3.5 parts by mass of zinc oxide, 2 parts by mass of stearic acid, 1.5 parts by mass of antioxidant RD, 2 parts by mass of anti-aging agent 4020, 1 part by mass of microcrystalline wax
  • pressure mixing for 40 seconds lifting the top plug to clean; re-pressurizing and kneading 60 seconds of debinding, pressure mixing time is 140 seconds, the discharge temperature is 165 ° C;
  • Two-stage mixing process adding 154 parts by mass of a mixture of rubber, 10 in a F370 internal mixer at a speed of 40 rpm N234 carbon black, after pressure mixing for 40 seconds, put the top plug, and then mix for 30 seconds to lift the top plug; repressurize and mix 30 Second discharge, the pressure mixing time is 100 seconds, and the discharge temperature is 155 ° C;
  • Final rubber mixing process adding 164 parts by mass of a batch of masterbatch in an internal mixer with a rotation speed of 20 rpm. After 30 seconds of refining, add the top plug to add 1.8 parts by mass of accelerator CZ, 1.2 parts by mass of sulfur, and mix for 60 seconds, then clean; After 30 seconds of mixing, the rubber is discharged, the pressure mixing time is 120 seconds, and the discharge temperature is 105 ° C;
  • Carbon black masterbatch process 70 parts by mass of SMR20 mastication is added to F370 internal mixer at 45 rpm After 60 seconds, put the top plug, add 35 parts by mass of carbon black N234, mix for 60 seconds, then lift the top plug, then mix 60 Second discharge; the pressure mixing time is 180 seconds, and the discharge temperature is 160 °C.
  • White carbon black masterbatch process 15 parts by mass of synthetic trans isomer was added to F370 internal mixer at 45 rpm Diene TPI, 15 parts by mass of synthetic cis isoprene IR, after 60 seconds of mixing, put a top plug and add 15 parts by mass of white carbon Black, 4 parts by mass of silane coupling agent X50S, after 60 seconds of mixing, put the top plug, and then mix for 30 seconds to put the top plug, then mix The rubber was discharged in 60 seconds, the pressure mixing time was 210 seconds, and the discharge temperature was 160 °C.
  • Table 5 shows that the compression heat generation of Example 3 is lower than that of Comparative Example 3, and the cloning wear is improved.
  • the performance is improved;
  • Figure 1 is a DMA scan of Example 3 and Comparative Example 3 at different temperatures, tan ⁇ at 60 ° C Below the comparative example 3, it shows that if used as a tire product, the rolling resistance is low and the fuel consumption is low.

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  • Health & Medical Sciences (AREA)
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Abstract

The main contents of the present invention are: a master batch prepared from synthetic trans-polyisoprene (TPI) (or a combination of synthetic trans-polyisoprene (TPI) and synthetic cis-polyisoprene (IR)) and white carbon black, a master batch prepared from a natural rubber and carbon black, a rubber composition further prepared from the two master batches, and a manufacturing process therefor. The process therefor comprises: compounding TPI (or the combination of TPI and IR) with white carbon black and a coupling agent to form a white carbon black master batch; compounding the natural rubber with carbon black to form a carbon black master batch; and then compounding the white carbon black master batch, the carbon black master batch, and rubber auxiliaries according to a composition ratio to form the rubber composition. A rubber material prepared by using the rubber composition of the present invention and the process therefor has the characteristics of improved abrasion resistance and reduced heat generation, and can be applied in rubber products, especially in automobile tyres, for reducing the rolling resistance and heat generation.

Description

反式聚异戊二烯橡胶并用顺式聚异戊二烯橡胶组合物及其加工工艺 Trans-polyisoprene rubber combined with cis-polyisoprene rubber composition and processing technique thereof 技术领域 Technical field
本发明涉及橡胶领域,特别涉及橡胶加工或轮胎制造领域。 The present invention relates to the field of rubber, and more particularly to the field of rubber processing or tire manufacturing.
背景技术 Background technique
橡胶配方的动态滞后损失性能对轮胎性能的影响尤为重要,滞后损失使胶料在动 态形变过程中能量消耗增加,生热增加,弹性下降,滚动阻力上升。生热也会导致橡胶 的强度和耐磨性下降,造成轮胎的早期损害,生热还会增加轮胎的滚动阻力,增加燃油 消耗和二氧化碳的排放量。 The dynamic hysteresis loss performance of rubber formulations is particularly important for tire performance, and the hysteresis loss causes the compound to move. During the deformation process, the energy consumption increases, the heat generation increases, the elasticity decreases, and the rolling resistance increases. Heat generation can also lead to rubber The strength and wear resistance are reduced, causing early damage to the tire, heat generation will increase the rolling resistance of the tire, increase fuel Consumption and carbon dioxide emissions.
国内外研究结果表明配方中使用补强性沉淀二氧化硅填料和偶联剂可以降低轮胎 的滚动阻力。但是补强性二氧化硅的比表面积大,填料间相互作用强,在混炼过程中不 容易分散,容易吸附非橡胶组分,尤其与天然胶混合时,容易吸附天然胶中非橡胶组分, 降低填料与聚合物间作用,降低了胶料性能。怎样提高白炭黑与橡胶相互作用,减少白 炭黑间相互聚集,降低生热不减低耐磨性能,是本发明的发明目的之一。 Domestic and foreign research results show that the use of reinforcing precipitated silica filler and coupling agent in the formulation can reduce the tire Rolling resistance. However, the specific surface area of the reinforcing silica is large, and the interaction between the fillers is strong, and it is not in the process of mixing. Easy to disperse, easy to adsorb non-rubber components, especially when mixed with natural rubber, easy to absorb non-rubber components in natural rubber, Reduce the interaction between the filler and the polymer, reducing the properties of the compound. How to improve the interaction between white carbon and rubber, reduce white It is one of the objects of the present invention to aggregate carbon black with each other to reduce heat generation without reducing wear resistance.
本发明采用一种新的混炼方法和橡胶组合物,用合成聚异戊二烯橡胶(包括TPI、 IR或它们的组合)与白炭黑混炼,天然橡胶与炭黑混炼的母胶法工艺,其优点在于: 合成聚异戊二烯中非橡胶组分很少,在偶联剂作用下,使白炭黑更容易与聚合物间相互 作用,降低配方的生热,提高耐磨性。 The invention adopts a new mixing method and a rubber composition for synthesizing polyisoprene rubber (including TPI, The IR or a combination thereof is compounded with silica, and the masterbatch process of mixing natural rubber with carbon black has the following advantages: There are few non-rubber components in the synthesis of polyisoprene. Under the action of the coupling agent, the white carbon black is more likely to interact with the polymer. The function is to reduce the heat generation of the formula and improve the wear resistance.
专利CN102382338A公布了聚异戊二烯橡胶与其它橡胶共混,共混时使用聚合物 与炭黑、白炭黑、活化剂、防老剂、软化剂等一步共混,这样的共混方法由于白炭黑会 吸附橡胶助剂,影响合成聚异戊二烯橡胶与填料的作用。 Patent CN102382338A discloses the blending of polyisoprene rubber with other rubbers, using polymers when blending Blended with carbon black, white carbon black, activator, antioxidant, softener, etc., such a blending method due to white carbon black Adsorption of rubber additives affects the role of synthetic polyisoprene rubber and fillers.
专利CN102046395A中公布聚异戊二烯橡胶与天然胶在轮胎配方的应用,配方使 用N330炭黑,而本专利不局限于炭黑,更不限制炭黑品种,而且还使用其制造原材料 不消耗石油资源的白炭黑。 Patent CN102046395A discloses the application of polyisoprene rubber and natural rubber in tire formulations. N330 carbon black, and this patent is not limited to carbon black, not limited to carbon black varieties, but also used to manufacture raw materials White carbon black that does not consume petroleum resources.
专利CN101121803A公布反式聚异戊二烯橡胶与橡胶共混制备配方,将TPI塑化 后直接与橡胶共混后再混入填料,这种工艺也会降低填料与聚合物间的作用。 Patent CN101121803A discloses a formulation of a blend of trans-polyisoprene rubber and rubber to plasticize TPI After blending directly with the rubber and then mixing the filler, this process also reduces the interaction between the filler and the polymer.
发明内容 Summary of the invention
本发明采用一种新的混炼方法和橡胶组合物,用合成聚异戊二烯橡胶(包括TPI、 IR或它们的组合)与白炭黑混炼,天然橡胶与炭黑混炼的母胶法工艺,其优点在于: 合成聚异戊二烯中非橡胶组分很少,在偶联剂作用下,使白炭黑更容易与聚合物间相互 作用,降低配方的生热,提高耐磨性。本发明的橡胶组合物具有耐磨性高,生热低的优 点,可用于轮胎等橡胶制品中。 The invention adopts a new mixing method and a rubber composition for synthesizing polyisoprene rubber (including TPI, The IR or a combination thereof is compounded with silica, and the masterbatch process of mixing natural rubber with carbon black has the following advantages: There are few non-rubber components in the synthesis of polyisoprene. Under the action of the coupling agent, the white carbon black is more likely to interact with the polymer. The function is to reduce the heat generation of the formula and improve the wear resistance. The rubber composition of the invention has high wear resistance and low heat generation Point, can be used in rubber products such as tires.
本发明进一步涉及如下实施方案: The invention further relates to the following embodiments:
一种含有反式聚异戊二烯的橡胶组合物,橡胶总量以100质量份计,其中: A rubber composition containing trans polyisoprene, the total amount of rubber being 100 parts by mass, wherein:
合成反式聚异戊二烯(TPI)与合成顺式聚异戊二烯(IR)的总量为5-60 质量份,其中TPI为1-60质量份,IR为0-55质量份; The total amount of synthetic trans-polyisoprene (TPI) and synthetic cis-polyisoprene (IR) is 5-60. Parts by mass, wherein TPI is 1-60 parts by mass and IR is 0-55 parts by mass;
天然橡胶:40-95质量份; Natural rubber: 40-95 parts by mass;
白炭黑:5-90质量份; White carbon black: 5-90 parts by mass;
炭黑:5-90质量份; Carbon black: 5-90 parts by mass;
母胶工艺: Masterbatch process:
白炭黑母胶工艺:合成反式聚异戊二烯橡胶或者与合成顺式聚异戊二烯橡胶组合 物(TPI与IR组合物)与白炭黑、偶联剂在密炼机中混炼成为白炭黑母胶; Silica masterbatch process: synthesis of trans-polyisoprene rubber or combination with synthetic cis-polyisoprene rubber (TPI and IR composition) and white carbon black, coupling agent are kneaded in a mixer to become white carbon black masterbatch;
炭黑母胶工艺:天然橡胶与炭黑在密炼机中混炼成为炭黑母胶; Carbon black masterbatch process: natural rubber and carbon black are mixed into a carbon black masterbatch in an internal mixer;
终炼胶工艺: Final rubber mixing process:
将所述炭黑母胶、白炭黑母胶、防老剂、活性剂、促进剂、硫化剂按组合物比例 混炼制备成橡胶组合物; The carbon black masterbatch, white carbon black masterbatch, anti-aging agent, active agent, accelerator, vulcanizing agent according to the proportion of the composition Mixing to prepare a rubber composition;
根据上述的制备方法,其中白炭黑为含有二氧化硅成分的无机填料,优选沉淀法 制备的氮吸附比表面积为50—300m2/g的高分散白炭黑;根据权利要求1所述的制备方法 ,其中炭黑STSA比表面积为50-200m2/g。 According to the above preparation method, wherein the white carbon black is an inorganic filler containing a silica component, preferably a high-dispersion white carbon black having a nitrogen adsorption specific surface area of 50 to 300 m 2 /g prepared by a precipitation method; A preparation method in which the carbon black STSA has a specific surface area of 50 to 200 m 2 /g.
根据上述的制备方法,其中所述的偶联剂为有机硅烷偶联剂、锆酸酯偶联剂、酞 酸酯偶联剂、硝基偶联剂、醇类化合物或它们的组合,优选有机硅烷偶联剂; According to the above preparation method, the coupling agent is an organosilane coupling agent, a zirconate coupling agent, or a hydrazine An acid ester coupling agent, a nitro coupling agent, an alcohol compound or a combination thereof, preferably an organosilane coupling agent;
根据上述的制备方法,其中所述白炭黑与炭黑的总用量为10—130质量份,优选15 —120质量份,更优选20—100质量份。 According to the above preparation method, the total amount of the white carbon black and the carbon black is 10 to 130 parts by mass, preferably 15 - 120 parts by mass, more preferably 20 - 100 parts by mass.
根据上述的制备方法,其中所述防老剂为胺类防老剂、喹啉类防老剂、苯并咪唑 类防老剂、物理防护剂一种或几种; According to the above preparation method, wherein the antioxidant is an amine antioxidant, a quinoline antioxidant, benzimidazole One or more kinds of anti-aging agents and physical protective agents;
根据上述,其中活化剂为金属氧化物和脂肪酸组合以及脂肪酸金属皂盐一种或多种 ,所述金属氧化物为氧化锌、氧化镁等一种或多种,所述脂肪酸金属皂盐为硬脂酸锌、 硼酸锌等一种或多种; According to the above, wherein the activator is one or more of a combination of a metal oxide and a fatty acid and a fatty acid metal soap salt The metal oxide is one or more of zinc oxide, magnesium oxide, etc., and the fatty acid metal soap salt is zinc stearate. One or more of zinc borate;
根据上述的制备方法,其中促进剂包括但不限于次磺酰胺类促进剂、噻唑类促进 剂、秋兰姆类促进剂、胍类促进剂或它们的组合,所述硫化剂包括但不限于硫黄、不溶 性硫黄、充油硫黄、硫黄给予体或它们的组合; According to the above preparation method, wherein the accelerator includes, but is not limited to, a sulfenamide accelerator, thiazole promotion Agent, thiuram-like accelerator, steroid accelerator or a combination thereof, the vulcanizing agent including but not limited to sulfur, insoluble Sulphur, oil-filled sulfur, sulfur donor or a combination thereof;
本发明还涉及一种根据上述的制备方法制备的橡胶组合物。 The present invention also relates to a rubber composition prepared according to the above production method.
附图说明 DRAWINGS
图1为实施例2和对比例2在不同温度下的DMA温度扫描图。 1 is a DMA temperature scan of Example 2 and Comparative Example 2 at different temperatures.
图2为路试单耗指数图。 Figure 2 is a road test unit consumption index chart.
数据处理说明 Data processing instructions
单耗:轮胎行驶的里程数(km)与损耗的花纹深度(mm)之比,单耗单位为km/mm ; Unit consumption: the ratio of the mileage (km) of the tire to the pattern depth (mm) of the loss, the unit consumption unit is km/mm ;
单耗指数:将对比例单耗记为100,实施例单耗与对比例单耗之比即为单耗指数。 Unit consumption index: The unit consumption of the comparison ratio is recorded as 100, and the ratio of the unit consumption of the example to the unit consumption of the ratio is the unit consumption index.
具体实施方式 Detailed ways
下面用实施例进一步描述本发明,但是本发明的范围不受这些实施例的限制。 The invention is further described by the following examples, but the scope of the invention is not limited by the examples.
用于实施例中的试验标准: Test criteria used in the examples:
检测仪器 Testing equipment
表1橡胶样品制备的仪器设备 Table 1 Equipment for the preparation of rubber samples
序号 Serial number 设备名称 Device name 规格型号 Specification model 生产厂家 Manufacturer
1 1 密炼机 Mixer F270或者F370 F270 or F370 美国法雷尔公司产品 American Farrell products
2 2 开炼机 Open mill XK660 XK660 大连橡塑机械有限公司 Dalian Rubber & Plastic Machinery Co., Ltd.
3 3 开炼机 Open mill 152.5×320 152.5×320 广东省湛江机械厂 Guangdong Zhanjiang Machinery Factory
4 4 平板硫化机 Flat vulcanizing machine XLB-D600*600 XLB-D600*600 浙江湖州东方机械有限公司 Zhejiang Huzhou Dongfang Machinery Co., Ltd.
表2硫化胶物理性能的测试方法及仪器 Table 2 Test methods and instruments for physical properties of vulcanizates
Figure PCTCN2014082700-appb-000001
Figure PCTCN2014082700-appb-000001
下列化学药品应用于实施例和对比例 The following chemicals were applied to the examples and comparative examples
20#标准橡胶:马来西亚标准胶; 20# standard rubber: Malaysia standard rubber;
合成顺式聚异戊二烯IR:青岛伊科思新材料有限公司; Synthesis of cis-polyisoprene IR: Qingdao Ikesi New Materials Co., Ltd.;
合成反式聚异戊二烯TPI:青岛第派新材料有限公司; Synthesis of trans-polyisoprene TPI: Qingdao Dipai New Material Co., Ltd.;
有机硅烷偶联剂X50S:含有50%N330炭黑,50%有机硅烷偶联剂(双(三乙氧 基丙基硅烷)四硫化物),赢创岚星(日照)化学工业有限公司; Organosilane coupling agent X50S: contains 50% N330 carbon black, 50% organosilane coupling agent (double (triethoxy) Propyl silane) tetrasulfide), Evonik Iridium (Rizhao) Chemical Industry Co., Ltd.;
炭黑:N115,N234,卡博特(中国)有限公司; Carbon black: N115, N234, Cabot (China) Co., Ltd.;
白炭黑833MP:无锡恒诚硅业有限公司; White carbon black 833MP: Wuxi Hengcheng Silicon Industry Co., Ltd.;
氧化锌:大连氧化锌厂; Zinc oxide: Dalian zinc oxide plant;
硬脂酸:马来西亚立成有限公司; Stearic acid: Malaysia Licheng Co., Ltd.;
防老剂4020:N-(1,3-二甲基丁基)-N’-苯基对苯二胺,江苏圣奥化学科技有限公司; Antioxidant 4020: N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine, Jiangsu Shengao Chemical Technology Co., Ltd.;
防老剂RD:2,2,4-三甲基-1.2-二氢化喹啉聚合物,天津科迈助剂有限公司; Antioxidant RD: 2,2,4-trimethyl-1.2-dihydroquinoline polymer, Tianjin Kemai Auxiliary Co., Ltd.;
防护蜡:百美瑞特殊化学品(苏州)有限公司; Protective wax: Baimeirui Special Chemicals (Suzhou) Co., Ltd.;
促进剂CZ:N-环己基-2-苯并噻唑次磺酰胺,山东尚舜化工有限公司; Promoter CZ: N-cyclohexyl-2-benzothiazole sulfenamide, Shandong Shanghao Chemical Co., Ltd.;
硫黄:青岛金玉棱实业有限公司; Sulfur: Qingdao Jinyuling Industrial Co., Ltd.;
防焦剂CTP:N-环己基硫代邻苯二甲酰亚胺,山东阳谷华泰化工有限公司; Scoring agent CTP: N-cyclohexyl thiophthalimide, Shandong Yanggu Huatai Chemical Co., Ltd.;
以下实施例和对比例中的组分用量均为质量份。 The amounts of the components in the following examples and comparative examples are parts by mass.
对比例1 Comparative example 1
配方:SMR20 80;反式聚异戊二烯TPI20;N115炭黑40;白炭黑10;硅烷偶 联剂X50S3;氧化锌3.5;硬脂酸2;防老剂RD1.5;防老剂4020 2;防护蜡1;促 进剂CZ1.7;硫黄粉0.8;防焦剂CTP0.1。 Formulation: SMR20 80; trans-polyisoprene TPI20; N115 carbon black 40; white carbon black 10; silane coupling Joint agent X50S3; zinc oxide 3.5; stearic acid 2; anti-aging agent RD1.5; anti-aging agent 4020 2; protective wax 1; Admixture CZ1.7; sulfur yellow powder 0.8; scorch retarder CTP0.1.
对比例1混炼工艺: Comparative Example 1 mixing process:
一段混炼工艺:在转速为45rpm的F370密炼机中加入80质量份SMR20和20质 量份反式异戊胶TPI,加压塑炼40秒,提上顶栓加入30质量份炭黑N115、10质量份 白炭黑、3质量份硅烷偶联剂X50S、3.5质量份氧化锌、2质量份硬脂酸、1.5质量份防 老剂RD、2质量份防老剂4020、1质量份防护蜡,加压混炼40秒提上顶栓清扫,再加 压混炼60秒排胶,加压混炼时间为140秒,排胶温度为165℃; A mixing process: 80 parts by mass of SMR20 and 20 mass in F370 internal mixer at 45 rpm The amount of trans isoprene TPI, pressure mastication for 40 seconds, and the top plug is added to 30 parts by mass of carbon black N115, 10 parts by mass. White carbon black, 3 parts by mass of silane coupling agent X50S, 3.5 parts by mass of zinc oxide, 2 parts by mass of stearic acid, 1.5 parts by mass Old agent RD, 2 parts by mass of anti-aging agent 4020, 1 part by mass of protective wax, pressurized mixing for 40 seconds, topping plug cleaning, plus Pressing and kneading for 60 seconds, the pressure mixing time is 140 seconds, and the discharge temperature is 165 ° C;
二段混炼工艺:在转速为40rpm的F370密炼机中加入153质量份一段混炼胶、10 质量份N115炭黑,加压混炼40秒后提上顶栓,再混炼30秒提上顶栓;再加压混炼30 秒排胶,加压混炼时间为100秒,排胶温度为155℃; Two-stage mixing process: adding 153 parts by mass of a mixture of rubber, 10 in a F370 internal mixer at a speed of 40 rpm Parts of mass N115 carbon black, after pressure mixing for 40 seconds, put the top plug, and then mix for 30 seconds to lift the top plug; Second discharge, the pressure mixing time is 100 seconds, and the discharge temperature is 155 ° C;
终炼胶混炼工艺:在转速为20rpm的F270密炼机中加入163质量份二段混炼胶, 加压混炼30秒后提上顶栓加入1.7质量份促进剂CZ、0.8质量份硫黄,加压混炼60秒, 再混炼30秒后排胶,加压混炼时间为120秒,排胶温度为105℃; Final rubber mixing process: 163 parts by mass of two-stage rubber compound is added to the F270 internal mixer at a speed of 20 rpm. After pressurizing and kneading for 30 seconds, the top plug was added with 1.7 parts by mass of accelerator CZ, 0.8 parts by mass of sulfur, and kneaded for 60 seconds. After re-kneading for 30 seconds, the rubber is discharged, the pressure mixing time is 120 seconds, and the discharge temperature is 105 ° C;
实施例1 Example 1
配方:SMR2080;合成反式聚异戊二烯TPI20;N115炭黑40;白炭黑10;硅烷 偶联剂X50S3;氧化锌3.5;硬脂酸2;防老剂RD1.5;防老剂4020 2;防护蜡1;促 进剂CZ1.7;硫黄粉0.8;防焦剂CTP0.1。 Formulation: SMR2080; synthetic trans-polyisoprene TPI20; N115 carbon black 40; white carbon black 10; silane Coupling agent X50S3; zinc oxide 3.5; stearic acid 2; anti-aging agent RD1.5; anti-aging agent 4020 2; protective wax 1; Admixture CZ1.7; sulfur yellow powder 0.8; scorch retarder CTP0.1.
实施例1混炼工艺: Example 1 mixing process:
一段混炼胶工艺: A section of rubber mixing process:
炭黑母胶工艺:在转速为45rpm的F370密炼机中加入80质量份的SMR20塑炼 60秒后提上顶栓,加入40质量份炭黑N115,混炼60秒后提上顶栓清扫,再混炼60 秒排胶;加压混炼时间为180秒,排胶温度为165℃; Carbon black masterbatch process: 80 parts by mass of SMR20 mastication is added to F370 internal mixer at 45 rpm After 60 seconds, put the top plug, add 40 parts by mass of carbon black N115, mix for 60 seconds, then lift the top plug, then mix 60 Second discharge; the pressure mixing time is 180 seconds, and the discharge temperature is 165 ° C;
白炭黑母胶工艺:在转速为45rpm的F370密炼机中加入20质量份合成反式异戊 二烯TPI,混炼60秒后提上顶栓加入10质量份白炭黑、3质量份硅烷偶联剂,混炼60 秒后提上顶栓,混炼30秒提上顶栓,再混炼60秒排胶;加压混炼时间为210秒,排胶 温度为160℃; White carbon black masterbatch process: 20 parts by mass of synthetic trans isomer was added to F370 internal mixer at 45 rpm Diene TPI, after 60 seconds of mixing, put a top plug, add 10 parts by mass of silica, 3 parts by mass of silane coupling agent, and mix 60 After the second, put the top plug, mix the top plug for 30 seconds, and then mix the glue for 60 seconds. The pressure mixing time is 210 seconds. The temperature is 160 ° C;
二段混炼工艺: Two-stage mixing process:
在转速为40rpm的F370密炼机中加入120质量份炭黑母胶与33质量份白炭黑母 胶,混炼80秒提上顶栓,加入3.5质量份氧化锌、2质量份硬脂酸、1.5质量份防老剂 RD、2质量份防老剂4020、1质量份微晶蜡,混炼70秒清扫,再混炼30秒排胶,加 压混炼时间为180秒,排胶温度为155℃。 120 parts by mass of carbon black masterbatch and 33 parts by mass of white carbon black mother were added to F370 internal mixer at 40 rpm. Glue, knead for 80 seconds to put on the top plug, add 3.5 parts by mass of zinc oxide, 2 parts by mass of stearic acid, 1.5 parts by mass of anti-aging agent RD, 2 parts by mass of anti-aging agent 4020, 1 part by mass of microcrystalline wax, kneaded for 70 seconds, and then kneaded for 30 seconds. The press-kneading time was 180 seconds and the discharge temperature was 155 °C.
终炼胶混炼工艺: Final rubber mixing process:
在转速为20rpm的F270密炼机中加入163质量份二段混炼母胶,混炼30秒提上 顶栓加1.7质量份促进剂CZ、0.8质量份硫黄,混炼60秒清扫,再混炼30秒排胶,加 压混炼时间为120秒,排胶温度为105℃; Add 163 parts by mass of two-stage mixing masterbatch in F270 internal mixer at 20 rpm, and mix for 30 seconds. Top plug plus 1.7 parts by mass of accelerator CZ, 0.8 parts by mass of sulfur, kneaded for 60 seconds, and then kneaded for 30 seconds. The pressure mixing time is 120 seconds, and the discharge temperature is 105 ° C;
表3:实施例1和比较例1的性能对比 Table 3: Performance comparison between Example 1 and Comparative Example 1
Figure PCTCN2014082700-appb-000002
Figure PCTCN2014082700-appb-000002
Figure PCTCN2014082700-appb-000003
Figure PCTCN2014082700-appb-000003
从表3可看出,实施例1的压缩生热比对比例1低,阿克隆磨耗和DIN耐磨性提 高,说明本发明混炼工艺的优越性。 As can be seen from Table 3, the compression heat generation of Example 1 was lower than that of Comparative Example 1, and the Akron abrasion and DIN abrasion resistance were improved. High, indicating the superiority of the mixing process of the present invention.
对比例2 Comparative example 2
配方:SMR20 100;N234炭黑30;白炭黑20;硅烷偶联剂X50S5;氧化锌3.5; 硬脂酸2;防老剂RD1.5;防老剂4020 2;防护蜡1;促进剂CZ1.7;硫黄1.2。 Formulation: SMR20 100; N234 carbon black 30; white carbon black 20; silane coupling agent X50S5; zinc oxide 3.5; Stearic acid 2; anti-aging agent RD1.5; anti-aging agent 4020 2; protective wax 1; accelerator CZ1.7; sulfur 1.2.
一段胶混炼工艺:在转速为45rpm的F370密炼机中加入100质量份SMR20,加 压塑炼40秒,提上顶栓加入20质量份炭黑N234、20质量份白炭黑、5质量份硅烷X50S、 3.5质量份氧化锌、2质量份硬脂酸、1.5质量份防老剂RD、2质量份防老剂4020、1 质量份防护蜡,混炼40秒提上顶栓,再加压混炼60秒排胶,加压混时间为140秒,排 胶温度为165℃; One-stage rubber mixing process: adding 100 parts by mass of SMR20 to the F370 internal mixer at 45 rpm, plus Compression molding for 40 seconds, adding a top plug to add 20 parts by mass of carbon black N234, 20 parts by mass of white carbon black, 5 parts by mass of silane X50S, 3.5 parts by mass of zinc oxide, 2 parts by mass of stearic acid, 1.5 parts by mass of antioxidant RD, 2 parts by mass of antioxidant 4020, 1 The quality of the protective wax, mixing for 40 seconds to put on the top plug, and then pressurizing and mixing for 60 seconds, the pressure mixing time is 140 seconds, row The glue temperature is 165 ° C;
二段混炼工艺:在转速为40rpm的F370密炼机中加入155质量份一段混炼胶、10 质量份N234炭黑,加压混炼40秒后提上顶栓,再混炼30秒提上顶栓;再加压混炼30 秒排胶,加压混炼时间为100秒,排胶温度为155℃; Two-stage mixing process: adding 155 parts by mass of a mixture of rubber, 10 in a F370 internal mixer at a speed of 40 rpm N234 carbon black, after pressure mixing for 40 seconds, put the top plug, and then mix for 30 seconds to lift the top plug; repressurize and mix 30 Second discharge, the pressure mixing time is 100 seconds, and the discharge temperature is 155 ° C;
终炼胶混炼工艺:在转速为20rpm的F270密炼机种加入165质量份二段混炼,加 压混炼40秒后提上顶栓加入1.7质量份促进剂CZ、1.2质量份硫黄,混炼70秒后清扫, 再混炼30秒后排胶,加压混炼时间为140秒,排胶温度105℃; Final rubber mixing process: adding 165 parts of two-stage mixing in the F270 internal mixer with a rotation speed of 20 rpm. After pressurizing for 40 seconds, the top plug was added to add 1.7 parts by mass of accelerator CZ, 1.2 parts by mass of sulfur, and after 70 seconds of mixing, it was cleaned. After 30 seconds of re-kneading, the rubber is discharged, the pressure mixing time is 140 seconds, and the discharge temperature is 105 ° C;
实施例2 Example 2
配方:SMR20 60;IR 25;TPI 15;N234炭黑30;白炭黑20;硅烷偶联剂X50S5; 氧化锌3.5;硬脂酸2;;防老剂RD1.5;防老剂4020 2;防护蜡;促进剂CZ1.7;硫黄 1.2。 Formulation: SMR20 60; IR 25; TPI 15; N234 carbon black 30; white carbon black 20; silane coupling agent X50S5; Zinc oxide 3.5; stearic acid 2; anti-aging agent RD1.5; anti-aging agent 4020 2; protective wax; accelerator CZ1.7; sulfur 1.2.
实施例2混炼工艺: Example 2 mixing process:
一段混炼胶工艺: A section of rubber mixing process:
炭黑母胶工艺:在转速为45rpm的F370密炼机中加入60质量份的SMR20塑炼 60秒后提上顶栓,加入30质量份炭黑N234,混炼60秒后提上顶栓清扫,再混炼60 秒排胶;加压混炼时间为180秒,排胶温度为160℃; Carbon black masterbatch process: 60 parts by mass of SMR20 mastication is added to F370 internal mixer at 45 rpm After 60 seconds, put the top plug, add 30 parts by mass of carbon black N234, mix for 60 seconds, then lift the top plug, then mix 60 Second discharge; the pressure mixing time is 180 seconds, and the discharge temperature is 160 ° C;
白炭黑母胶工艺:在转速为45rpm的F370密炼机中加入15质量份合成反式异戊 二烯TPI、25份合成顺式聚异戊二烯IR,混炼60秒后提上顶栓加入20质量份白炭黑、 5质量份硅烷偶联剂,混炼60秒后提上顶栓,混炼30秒提上顶栓,再混炼60秒排胶; 加压混炼时间为210秒,排胶温度为160℃; White carbon black masterbatch process: 15 parts by mass of synthetic trans isomer was added to F370 internal mixer at 45 rpm Diene TPI, 25 parts of synthetic cis-polyisoprene IR, 60 seconds after compounding, add top plug to add 20 parts by mass of silica, 5 parts by mass of silane coupling agent, after 60 seconds of mixing, the top plug is lifted, the top plug is lifted for 30 seconds, and the rubber is discharged for 60 seconds; The pressure mixing time is 210 seconds, and the discharge temperature is 160 ° C;
二段混炼工艺: Two-stage mixing process:
在转速为40rpm的F370密炼机中加入90质量份炭黑母胶与65质量份白炭黑母胶, 混炼80秒提上顶栓,加入3.5质量份氧化锌、2质量份硬脂酸、1.5质量份防老剂RD、 2质量份防老剂4020、1质量份防护蜡,混炼70秒清扫,再混炼30秒排胶,加压混炼 时间为180秒,排胶温度为155℃; 90 parts by mass of carbon black masterbatch and 65 parts by mass of white carbon black masterbatch were added to an F370 internal mixer at a rotation speed of 40 rpm. The top plug is added for 80 seconds, and 3.5 parts by mass of zinc oxide, 2 parts by mass of stearic acid, 1.5 parts by mass of the antioxidant RD, 2 parts by mass of anti-aging agent 4020, 1 part by mass of protective wax, kneaded for 70 seconds to clean, and then kneaded for 30 seconds to discharge glue, pressurizing and kneading The time is 180 seconds, and the discharge temperature is 155 ° C;
终炼胶混炼工艺: Final rubber mixing process:
在转速为20rpm的F270密炼机中加入165质量份二段混炼母胶,混炼30秒提上 顶栓加1.7质量份促进剂CZ、0.8质量份硫黄,混炼60秒清扫,再混炼30秒排胶,加 压混炼时间为120秒,排胶温度为105℃; Add 165 parts by mass of two-stage mixing masterbatch in F270 internal mixer at 20 rpm, and mix for 30 seconds. Top plug plus 1.7 parts by mass of accelerator CZ, 0.8 parts by mass of sulfur, kneaded for 60 seconds, and then kneaded for 30 seconds. The pressure mixing time is 120 seconds, and the discharge temperature is 105 ° C;
表4:实施例2和对比例2的性能对比 Table 4: Performance comparison of Example 2 and Comparative Example 2
Figure PCTCN2014082700-appb-000004
Figure PCTCN2014082700-appb-000004
Figure PCTCN2014082700-appb-000005
Figure PCTCN2014082700-appb-000005
反式异戊胶TPI直接在配方中使用,因为其结晶温度低,加工困难以及未硫化胶 半成品刚性高的缺点。本发明配方将反式异戊二烯与顺式异戊二烯配合使用,利用二者 分子结构相同的优势,提高两者的相容性,同时利用顺式IR加工时硬度低,容易流动 的优点,弥补反式异戊二烯的加工弱点。 Trans-isoprene TPI is used directly in the formulation because of its low crystallization temperature, difficult processing and unvulcanized rubber The disadvantage of high rigidity of the semi-finished product. The formulation of the invention uses trans isoprene in combination with cis isoprene, using both The same molecular structure has the advantage of improving the compatibility of the two, while using cis-IR processing, the hardness is low and easy to flow. The advantage of making up for the processing weakness of trans isoprene.
从表4说明实施例2与对比例2比较具有性能优势:硬度提高,压缩生热降低, 阿克隆磨耗性提高,DIN磨耗性能提高。 From Table 4, it is explained that Example 2 has a performance advantage compared with Comparative Example 2: hardness is increased, and compression heat generation is lowered. Akron has improved wear and improved DIN wear performance.
对比例3 Comparative example 3
配方:SMR20 85;IR15;N234炭黑35;白炭黑15;硅烷偶联剂X50S4;氧化 锌3.5;硬脂酸2;;防老剂RD1.5;防老剂4020 2;微晶蜡1;促进剂CZ1.8;硫黄1.2。 Formulation: SMR20 85; IR15; N234 carbon black 35; white carbon black 15; silane coupling agent X50S4; oxidation Zinc 3.5; stearic acid 2; anti-aging agent RD1.5; anti-aging agent 4020 2; microcrystalline wax 1; accelerator CZ1.8; sulfur 1.2.
对比例3混炼工艺: Comparative Example 3 mixing process:
一段混炼工艺:在转速为45rpm的F370密炼机中加入85质量份SMR20、15质量 份顺式异戊胶IR,塑炼40秒后提上顶栓加入25质量份炭黑N234、15质量份白炭黑、 4质量份硅烷偶联剂X50S、3.5质量份氧化锌、2质量份硬脂酸、1.5质量份防老剂RD、 2质量份防老剂4020、1质量份微晶蜡,加压混炼40秒,提上顶栓清扫;再加压混炼 60秒排胶,加压混时间为140秒,排胶温度为165℃; A mixing process: adding 85 mass parts of SMR20, 15 mass to F370 internal mixer at 45 rpm The cis-isomer is IR, after 40 seconds of mastication, the top plug is added to add 25 parts by mass of carbon black N234, 15 parts by mass of white carbon black, 4 parts by mass of silane coupling agent X50S, 3.5 parts by mass of zinc oxide, 2 parts by mass of stearic acid, 1.5 parts by mass of antioxidant RD, 2 parts by mass of anti-aging agent 4020, 1 part by mass of microcrystalline wax, pressure mixing for 40 seconds, lifting the top plug to clean; re-pressurizing and kneading 60 seconds of debinding, pressure mixing time is 140 seconds, the discharge temperature is 165 ° C;
二段混炼工艺:在转速为40rpm的F370密炼机中加入154质量份一段混炼胶、10 质量份N234炭黑,加压混炼40秒后提上顶栓,再混炼30秒提上顶栓;再加压混炼30 秒排胶,加压混炼时间为100秒,排胶温度为155℃; Two-stage mixing process: adding 154 parts by mass of a mixture of rubber, 10 in a F370 internal mixer at a speed of 40 rpm N234 carbon black, after pressure mixing for 40 seconds, put the top plug, and then mix for 30 seconds to lift the top plug; repressurize and mix 30 Second discharge, the pressure mixing time is 100 seconds, and the discharge temperature is 155 ° C;
终炼胶混炼工艺:在转速为20rpm的密炼机中加入164质量份一段混炼母胶,塑 炼30秒后提上顶栓加入1.8质量份促进剂CZ、1.2质量份硫黄,混炼60秒后清扫;再 混炼30秒后排胶,加压混炼时间为120秒,排胶温度为105℃; Final rubber mixing process: adding 164 parts by mass of a batch of masterbatch in an internal mixer with a rotation speed of 20 rpm. After 30 seconds of refining, add the top plug to add 1.8 parts by mass of accelerator CZ, 1.2 parts by mass of sulfur, and mix for 60 seconds, then clean; After 30 seconds of mixing, the rubber is discharged, the pressure mixing time is 120 seconds, and the discharge temperature is 105 ° C;
实施例3 Example 3
配方:SMR20 70;IR15;TPI15N234炭黑35;白炭黑15;硅烷偶联剂X50S4; 氧化锌3.5;硬脂酸2;;防老剂RD1.5;防老剂4020 2;微晶蜡;促进剂CZ1.8;硫黄 1.2。 Formulation: SMR20 70; IR15; TPI15N234 carbon black 35; white carbon black 15; silane coupling agent X50S4; Zinc oxide 3.5; stearic acid 2; anti-aging agent RD1.5; anti-aging agent 4020 2; microcrystalline wax; accelerator CZ1.8; sulfur 1.2.
一段混炼工艺: A mixing process:
炭黑母胶工艺:在转速为45rpm的F370密炼机中加入70质量份的SMR20塑炼 60秒后提上顶栓,加入35质量份炭黑N234,混炼60秒后提上顶栓清扫,再混炼60 秒排胶;加压混炼时间为180秒,排胶温度为160℃。 Carbon black masterbatch process: 70 parts by mass of SMR20 mastication is added to F370 internal mixer at 45 rpm After 60 seconds, put the top plug, add 35 parts by mass of carbon black N234, mix for 60 seconds, then lift the top plug, then mix 60 Second discharge; the pressure mixing time is 180 seconds, and the discharge temperature is 160 °C.
白炭黑母胶工艺:在转速为45rpm的F370密炼机中加入15质量份合成反式异戊 二烯TPI、15质量份合成顺式异戊二烯IR,混炼60秒后提上顶栓加入15质量份白炭 黑、4质量份硅烷偶联剂X50S,混炼60秒后提上顶栓,再混炼30秒提上顶栓,再混 炼60秒排胶,加压混炼时间为210秒,排胶温度为160℃。 White carbon black masterbatch process: 15 parts by mass of synthetic trans isomer was added to F370 internal mixer at 45 rpm Diene TPI, 15 parts by mass of synthetic cis isoprene IR, after 60 seconds of mixing, put a top plug and add 15 parts by mass of white carbon Black, 4 parts by mass of silane coupling agent X50S, after 60 seconds of mixing, put the top plug, and then mix for 30 seconds to put the top plug, then mix The rubber was discharged in 60 seconds, the pressure mixing time was 210 seconds, and the discharge temperature was 160 °C.
二段混炼工艺: Two-stage mixing process:
在转速为40rpm的F370密炼机中加入105质量份炭黑母胶、49质量份白炭黑母 胶,混炼80秒提上顶栓,加入3.5质量份氧化锌、2质量份硬脂酸、1.5质量份防老剂 RD、2质量份防老剂4020、1质量份防护蜡,混炼70秒清扫,再混炼30秒排胶,加 压混炼时间为180秒,排胶温度为155℃; 105 parts by mass of carbon black masterbatch and 49 parts by mass of white carbon black mother were added to F370 internal mixer at 40 rpm. Glue, knead for 80 seconds to put on the top plug, add 3.5 parts by mass of zinc oxide, 2 parts by mass of stearic acid, 1.5 parts by mass of anti-aging agent RD, 2 parts by mass of anti-aging agent 4020, 1 part by mass of protective wax, mixing for 70 seconds, then mixing for 30 seconds, adding Pressing and mixing time is 180 seconds, and the discharge temperature is 155 ° C;
三段混炼工艺: Three-stage mixing process:
在转速为20rpm的密炼机中加入164质量份二段混炼母胶,混炼30秒提上顶栓加 1.8质量份促进剂CZ、1.2质量份硫黄,混炼60秒清扫,再混炼30秒排胶,加压混炼 时间为120秒,排胶温度为105℃; In a mixer with a rotation speed of 20 rpm, 164 parts by mass of two-stage mixing masterbatch was added, and the top plug was added for 30 seconds. 1.8 parts by mass of accelerator CZ, 1.2 parts by mass of sulfur, mixing for 60 seconds, mixing for 30 seconds, and mixing The time is 120 seconds, and the discharge temperature is 105 ° C;
表5:实施例3和对比例3的性能对比 Table 5: Performance comparison of Example 3 and Comparative Example 3
Figure PCTCN2014082700-appb-000006
Figure PCTCN2014082700-appb-000006
Figure PCTCN2014082700-appb-000007
Figure PCTCN2014082700-appb-000007
表5数据显示实施例3与对比例3相比压缩生热降低,阿克隆磨耗提高,DIN磨 耗性能提高;图1为实施例3和对比例3在不同温度下的DMA扫描图,60℃下tanδ 低于对比例3,说明若用作轮胎制品,滚动阻力低,油耗低。 The data in Table 5 shows that the compression heat generation of Example 3 is lower than that of Comparative Example 3, and the cloning wear is improved. The performance is improved; Figure 1 is a DMA scan of Example 3 and Comparative Example 3 at different temperatures, tan δ at 60 ° C Below the comparative example 3, it shows that if used as a tire product, the rolling resistance is low and the fuel consumption is low.
为进一步验证配方的磨耗,将上述实施例3和对比例3方案制备轮胎进行路试, 安装在两辆载重量为35吨的货车上进行试验,图2为两部车路试结果的平均数值,从 数据看,采用本发明的组合物和工艺,路试的单耗明显比对比例高。 In order to further verify the wear of the formulation, the tires prepared in the above Example 3 and Comparative Example 3 were subjected to a road test. It was installed on two trucks with a load capacity of 35 tons. Figure 2 shows the average value of the road test results of the two cars. From the data, with the compositions and processes of the present invention, the unit cost of the road test is significantly higher than the comparative ratio.

Claims (8)

  1. 一种含有反式聚异戊二烯的橡胶组合物,橡胶总量以100质量份计,其中: A rubber composition containing trans polyisoprene, the total amount of rubber being 100 parts by mass, wherein:
    合成反式聚异戊二烯(TPI)与合成顺式聚异戊二烯(IR)的总量为5-60 质量份,其中TPI为1-60质量份,IR为0-55质量份; The total amount of synthetic trans-polyisoprene (TPI) and synthetic cis-polyisoprene (IR) is 5-60. Parts by mass, wherein TPI is 1-60 parts by mass and IR is 0-55 parts by mass;
    天然橡胶:40-95质量份; Natural rubber: 40-95 parts by mass;
    白炭黑:5-90质量份; White carbon black: 5-90 parts by mass;
    炭黑:5-90质量份; Carbon black: 5-90 parts by mass;
    母胶工艺: Masterbatch process:
    白炭黑母胶工艺:合成反式聚异戊二烯橡胶或者与合成顺式聚异戊二烯橡胶组合 物(TPI与IR组合物)与白炭黑、偶联剂在密炼机中混炼成为白炭黑母胶; Silica masterbatch process: synthesis of trans-polyisoprene rubber or combination with synthetic cis-polyisoprene rubber (TPI and IR composition) and white carbon black, coupling agent are kneaded in a mixer to become white carbon black masterbatch;
    炭黑母胶工艺:天然橡胶与炭黑在密炼机中混炼成为炭黑母胶; Carbon black masterbatch process: natural rubber and carbon black are mixed into a carbon black masterbatch in an internal mixer;
    终炼胶工艺: Final rubber mixing process:
    将所述炭黑母胶、白炭黑母胶、防老剂、活性剂、促进剂、硫化剂按组合物比例 混炼制备成橡胶组合物; The carbon black masterbatch, white carbon black masterbatch, anti-aging agent, active agent, accelerator, vulcanizing agent according to the proportion of the composition Mixing to prepare a rubber composition;
  2. 根据权利要求1所述的制备方法,其中白炭黑为含有二氧化硅成分的无机填料 ,优选沉淀法制备的氮吸附比表面积为50—300m2/g的高分散白炭黑;根据权利要求1 所述的制备方法,其中炭黑STSA比表面积为50-200m2/g。 The preparation method according to claim 1, wherein the white carbon black is an inorganic filler containing a silica component, preferably a high-dispersion silica having a nitrogen adsorption specific surface area of 50 to 300 m 2 /g prepared by a precipitation method; The preparation method according to 1, wherein the carbon black STSA has a specific surface area of 50 to 200 m 2 /g.
  3. 根据权利要求1所述的制备方法,其中所述的偶联剂为有机硅烷偶联剂、锆酸 酯偶联剂、酞酸酯偶联剂、硝基偶联剂、醇类化合物或它们的组合,优选有机硅烷偶联 剂; The production method according to claim 1, wherein said coupling agent is an organosilane coupling agent, zirconium acid An ester coupling agent, a phthalate coupling agent, a nitro coupling agent, an alcohol compound or a combination thereof, preferably an organosilane coupling Agent
  4. 根据权利要求1所述的制备方法,其中所述白炭黑与炭黑的总用量为10—130质 量份,优选15—120质量份,更优选20—100质量份。 The preparation method according to claim 1, wherein the total amount of the white carbon black and the carbon black is 10-130 The amount is preferably 15 to 120 parts by mass, more preferably 20 to 100 parts by mass.
  5. 根据权利要求1所述的制备方法,其中所述防老剂为胺类防老剂、喹啉类防老 剂、苯并咪唑类防老剂、物理防护剂一种或几种; The preparation method according to claim 1, wherein the antioxidant is an amine antioxidant, quinoline anti-aging One or more kinds of agents, benzimidazole anti-aging agents and physical protective agents;
  6. 根据权利要求1所述,其中活化剂为金属氧化物和脂肪酸组合以及脂肪酸金属皂 盐一种或多种,所述金属氧化物为氧化锌、氧化镁等一种或多种,所述脂肪酸金属皂盐 为硬脂酸锌、硼酸锌等一种或多种; According to claim 1, wherein the activator is a combination of a metal oxide and a fatty acid and a fatty acid metal soap One or more kinds of salts, the metal oxide being one or more of zinc oxide, magnesium oxide, etc., the fatty acid metal soap salt Is one or more of zinc stearate, zinc borate;
  7. 根据权利要求1所述的制备方法,其中促进剂包括但不限于次磺酰胺类促进剂、 噻唑类促进剂、秋兰姆类促进剂、胍类促进剂或它们的组合,所述硫化剂包括但不限于 硫黄、不溶性硫黄、充油硫黄、硫黄给予体或它们的组合; The preparation method according to claim 1, wherein the accelerator includes, but is not limited to, a sulfenamide accelerator, a thiazole accelerator, a thiuram accelerator, a quinone accelerator, or a combination thereof, the vulcanizing agent including but not limited to Sulfur, insoluble sulfur, oil-saturated sulfur, sulfur donor or a combination thereof;
  8. 一种根据权利要求1-7中任一项的制备方法制备的橡胶组合物。 A rubber composition prepared by the production method according to any one of claims 1 to 7.
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