CN111875858A - All-steel tire bead clamping rubber and preparation method thereof - Google Patents
All-steel tire bead clamping rubber and preparation method thereof Download PDFInfo
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- CN111875858A CN111875858A CN202010677689.7A CN202010677689A CN111875858A CN 111875858 A CN111875858 A CN 111875858A CN 202010677689 A CN202010677689 A CN 202010677689A CN 111875858 A CN111875858 A CN 111875858A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/06—Copolymers with styrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2312/00—Crosslinking
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Abstract
The invention belongs to the technical field of tire bead inserts, and discloses an all-steel tire bead insert and a preparation method thereof. The all-steel tire bead filler comprises, by weight, 0.0-40.0 parts of natural rubber, 5.0-20.0 parts of trans-isoprene rubber, 50.0-80.0 parts of styrene butadiene rubber, 10.0-30.0 parts of sulfur, and other components including 80.0-120.0 parts of carbon black, 0.5-2.5 parts of stearic acid, 1.0-5.0 parts of zinc oxide, 1.0-3.0 parts of a homogenizing agent, 0.5-2.0 parts of an anti-aging agent RD, 1.0-10.0 parts of tackifying resin, 10.0-25.0 parts of rubber operating oil and 0.6-1.2 parts of a thiazole accelerator. The all-steel tire bead clamp provided by the invention can enable trans-isoprene rubber to be completely crosslinked, reduce the heat generation of rubber materials and exert the performance advantages of the rubber materials to the maximum extent.
Description
Technical Field
The invention relates to the technical field of tire bead inserts, in particular to an all-steel tire bead insert and a preparation method thereof.
Background
The tire bead is a part for tightly fixing the outer tire and the rim, is required to have high strength and rigidity, bears the interaction force between the outer tire and the rim, resists external force when a vehicle runs, prevents the tire bead from being separated from the rim, and bears extremely strong and repeated torsional shearing force under severe running conditions, so that the separation between a tire steel wire and a steel wire rubber clamp is caused, the service life of the tire and the running safety are influenced, and the improvement of the adhesive force and the heat generation of rubber and the steel wire are very important for ensuring the service life of the tire.
Chinese patent application CN200810046577.0 discloses a steel wire sandwiched rubber material, the technical scheme provides a steel wire sandwiched rubber material containing iron oxide red, cobalt salt, high zinc oxide and high sulfur, the steel wire sandwiched rubber material can obviously improve the adhesion between steel wire and rubber, and reduce the separation phenomenon between the steel wire sandwiched rubber material and steel wire of finished oblique-ply tire and semi-steel tire, in heavy-duty products, the tire bead part bears large acting force, the ring part is repeatedly bent and deformed to generate a large amount of heat accumulation, and the ring part is easily damaged, therefore, although the above patent application strengthens the adhesion between rubber material and steel wire by adding cobalt salt and resin reinforced rubber material, the influence factor of the damage to the steel wire and rubber material interface layer due to heat generation is not considered.
The inventor initially tries to combine trans-isoprene rubber with natural rubber and styrene butadiene rubber to prepare the low-heat-generation all-steel tire bead filler, but the difference between the trans-isoprene rubber and the rubber such as natural rubber in molecular structure and physical property, so that the complete blending and co-vulcanization of trans-isoprene rubber and non-crystalline rubber such as natural rubber become difficult problems, while achieving high blending and co-vulcanization of two or more polymeric materials is a prerequisite for achieving low heat buildup performance of the polymeric composite material, the inventors even once abandoned the initial efforts for preparing all-steel tire bead fillers, however, as tests progress, the inventors unexpectedly found that, by using a suitable amount of sulfur in combination with trans-isoprene rubber and other components, the blended composition achieves high blending dispersion and co-vulcanization effects and can maximize the low heat buildup performance of the polymeric composite material. In conclusion, the all-steel tire bead filler with the new formula is provided, the self-heating of the rubber material is reduced, the shear resistance is improved, and the all-steel tire bead filler has important significance.
Disclosure of Invention
The invention provides a tire bead steel wire glue formula, aiming at solving the technical problems of high self-heating and poor shearing resistance of a rubber material of a tire bead clamp glue in the prior art.
In order to solve the technical problems, the invention adopts the following technical scheme:
the low-heat-generation all-steel tire bead insert comprises, by weight, 0.0-40.0 parts of natural rubber, 5.0-20.0 parts of trans-isoprene rubber, 50.0-80.0 parts of styrene butadiene rubber, 10.0-30.0 parts of sulfur, and other components including 80.0-120.0 parts of carbon black, 0.5-2.5 parts of stearic acid, 1.0-5.0 parts of zinc oxide, 1.0-3.0 parts of a homogenizing agent, 0.5-2.0 parts of an anti-aging agent RD, 1.0-10.0 parts of tackifying resin, 10.0-25.0 parts of rubber operating oil and 0.6-1.2 parts of thiazole accelerator.
The difference of molecular structure and physical property between trans-isoprene rubber and natural rubber makes the trans-isoprene rubber and natural rubber be difficult to be blended completely, and the high blending of two or more than two high molecular materials is the premise of obtaining low heat-generating property of high molecular composite material, compared with other vulcanized rubber, the trans-isoprene rubber is easy to crystallize at normal temperature and is a crystalline thermoplastic plastic, the inventor finds that when the sulfur dosage in the formula is proper, the cross-linking degree of the trans-isoprene rubber system is very high, the trans-isoprene rubber system can be changed into an amorphous cross-linking network, when the cross-linking degree of the trans-isoprene rubber of the hard elastomer is increased to a critical value, the molecular chain cross-linking points are dense, the molecular chain segment movement is difficult, the hard trans-isoprene rubber thermal elastomer is changed into a soft elastomer, and the soft trans-isoprene rubber elastomer formed under the cross-linking degree has excellent fatigue resistance, low dynamic heat generation and other excellent performances, and under the condition that the cross-linking degree of a trans-isoprene rubber system is very high, two or more than two polymer materials can be highly blended and cross-linked, and the trans-isoprene rubber and various raw and auxiliary materials can be co-crosslinked.
Secondly, the copper plating on the surface of the steel wire ring can generate cross linking only by the participation of sulfur, so that the mutual adhesion of the interfaces of the two materials is ensured, if the interface adhesion is not good, the cross-linked bond is less, the H extraction force is low, and the rubber and the steel wire ring can be separated early, so that the service life of the tire is influenced, therefore, one part of the sulfur provided by the invention is cross-linked with the copper plating, and the early separation between the rubber and the steel wire ring is prevented.
According to the formula of the tire bead insert rubber, a proper amount of sulfur is added in the formula, so that the requirements of high definite elongation and high hardness are met, the bonding performance of rubber and a steel wire is optimal, the purpose of completely crosslinking trans-isoprene rubber is achieved by matching with the use of a trans-isoprene rubber material, the trans-isoprene rubber is completely crosslinked, the heat generation of rubber materials is reduced, and the performance advantages of the trans-isoprene rubber are exerted to the maximum extent.
The carbon is N660 carbon black or N550 carbon black, and the homogenizing agent is selected from Shandong Yanggu Huatai chemical industry Co., Ltd, HT88 product; the tackifying resin is selected from products of Qingdao Crohn chemical Co., Ltd, YH 1288; the rubber operating oil is selected from V500 environment-friendly aromatic oil from Hansen company of Germany; the thiazole accelerant is dibenzothiazyl disulfide, DM for short.
Preferably, the carbon black is low-structure carbon black, preferably N660 carbon black or N550 carbon black, the dosage is high, preferably 80.0-120.0 parts by weight, the purpose is to improve the tensile stress and modulus of the rubber compound, and the carbon black with large particle size is beneficial to further reducing heat generation.
The invention also provides a preparation method of the low-heat-generation all-steel tire bead insert, which specifically comprises the following steps:
a first-stage rubber mixing: adjusting the rotating speed of a GK400 internal mixer to 47 revolutions per minute, adding the natural rubber, styrene-butadiene rubber, trans-isoprene rubber, carbon black, stearic acid, zinc oxide, tackifying resin, an anti-aging agent RD and a homogenizing agent, pressing a top bolt for mixing for 30 seconds, lifting the top bolt for cleaning, pressing the rubber operation oil to press the top bolt, mixing for 30 seconds, lifting the top bolt for cleaning, pressing the top bolt for mixing for 20 seconds, opening a discharging door for discharging rubber, and controlling the rubber discharging temperature to be 165-170 ℃; sheet feeding is carried out on an open mill, and the obtained rubber compound is cooled and stacked for standby;
final mixing rubber: adjusting the rotating speed of a GK255 internal mixer to 28 r/min, adding the first-stage rubber compound, the sulfur and the thiazole accelerant, pressing a top bolt for mixing for 35 seconds, lifting the top bolt for cleaning, pressing the top bolt for mixing for 35 seconds, lifting the top bolt, pressing the top bolt for mixing for 20 seconds, lifting the top bolt, opening a discharging door for discharging rubber, and controlling the rubber discharging temperature to be 95-105 ℃; and (5) discharging pieces by using an open mill, cooling and stacking to obtain the final rubber compound.
Preferably, the trans-isoprene rubber is pre-parked in a rubber baking room for 4 hours before the preparation of the primary mix.
The invention provides a low-heat-generation all-steel tire bead insert and a preparation method thereof. According to the technical scheme, the formula of the low-heat-generation all-steel tire bead insert can effectively prolong the service life of a tire bead of a heavy-load product and the service life of a tire.
Detailed Description
The invention discloses a low-heat-generation all-steel tire bead clamping rubber and a preparation method thereof, and a person skilled in the art can use the contents to appropriately improve the process parameters for realization. It is expressly intended that all such similar substitutes and modifications which would be obvious to those skilled in the art are deemed to be included in the invention. While the methods and applications of this invention have been described in terms of preferred embodiments, it will be apparent to those of ordinary skill in the art that variations and modifications in the methods and applications described herein, as well as other suitable variations and combinations, may be made to implement and use the techniques of this invention without departing from the spirit and scope of the invention.
In order that those skilled in the art will be better able to understand the present invention, the present invention is further described in detail below with reference to specific embodiments, wherein the parts shown in the examples are not specifically stated in parts by weight.
Examples 1 and 2
Table 1 shows the formulation of the low heat generation all steel tire bead fillers of examples 1 and 2, and the final rubber compound was prepared according to the following preparation method:
a first-stage rubber mixing: regulating the rotating speed of a GK400 internal mixer to 47 revolutions per minute, and mixing the natural rubber, the styrene-butadiene rubber, the trans-isoprene rubber, the carbon black N660, the zinc oxide, the stearic acid and the C5The tackifying resin, the antioxidant RD and the homogenizing agent HT88 are arranged in the amount of parts by weight in the table 1 and added into an internal mixer, a ram is pressed on and mixed for 30 seconds, the ram is lifted and cleaned, rubber operation oil V500 environment-friendly aromatic oil is added to press the ram on and mixed for 30 seconds, the ram is lifted and cleaned, the ram is pressed and mixed for 20 seconds, a discharge gate is opened to discharge rubber, and the rubber discharge temperature is controlled at 170 ℃; sheet feeding is carried out on an open mill, and the obtained rubber compound is cooled and stacked for standby;
final mixing rubber: adjusting the rotating speed of a GK255 internal mixer to 28 r/min, adding the first-stage rubber compound, the sulfur and the thiazole accelerant dibenzothiazyl disulfide, pressing a top bolt for mixing for 35 seconds, lifting the top bolt for cleaning, pressing the top bolt for mixing for 35 seconds, lifting the top bolt, pressing the top bolt for mixing for 20 seconds, lifting the top bolt, opening a discharge gate for discharging rubber, and controlling the rubber discharging temperature to be 105 ℃; sheet feeding of an open mill, cooling and stacking to obtain final rubber compound; the weight parts of the V500 environment-friendly aromatic oil, sulfur and dibenzothiazyl disulfide are shown in Table 1;
the bead inserts of comparative examples 1 and 2 were prepared in the same manner as in examples 1 and 2, as shown in Table 1, and the properties of the final rubber mixtures prepared from the bead inserts of Table 1 were measured, and the results are shown in Table 2.
TABLE 1 formulation of various low-heat generation all-steel tire bead inserts
TABLE 2 Performance test results of Low Heat Generation all Steel tire bead Filler
From the data of comparative example 2 and example 2, when the amount of sulfur is reduced to the general amount (5phr), the tan @60 ℃, the H extraction and the Shore A hardness of the rubber material of comparative example 2 are reduced to different degrees, which indicates that the amount of sulfur is insufficient, the hardness of the all-steel tire bead insert rubber is insufficient, the stress between steel wires cannot be transmitted, and the trans-isoprene rubber cannot be completely crosslinked with other rubber and auxiliary materials, and the complete crosslinking is a precondition for obtaining low heat generation performance of the composite material.
From the data of comparative example 1 and examples 1 and 2, it can be seen that as the amount of trans-isoprene rubber in the formulation increases, the tan at 60 ℃ decreases from the initial 0.132 to 0.112, resulting in an 18% improvement in heat buildup, while in comparative example 2 the amount of trans-isoprene increases, resulting in an inappropriate amount of sulfur, which is better at 60 ℃ and less than the rubber of comparative example 1 without trans-isoprene; therefore, the invention can achieve the purpose of completely crosslinking the trans-isoprene rubber and other auxiliary materials by adding a proper amount of sulfur in the formula and matching with the use of the trans-isoprene rubber material, thereby reducing the heat generation of the rubber material and exerting the performance advantage thereof to the maximum extent; in addition, the Shore A hardness in the embodiment provided by the invention is improved by 2 values, and reaches 80, so that the stress between steel wires can be better transmitted; as a steel wire ring rubber, the rubber and the copper plating on the surface of the steel wire ring provided by the invention also need sulfur to participate in the crosslinking, so that the mutual adhesion of the interfaces of the two materials is ensured, if the interface adhesion is not good, for example, the sulfur dosage is not enough, the crosslinking bond is less, the H extraction force is low, the rubber and the steel wire ring can be separated early, the service life of the tire is influenced, the sulfur provided by the invention can be completely crosslinked with the copper plating, and the early separation between the rubber and the steel wire ring is prevented.
Example 3
A first-stage rubber mixing: regulating the rotating speed of a GK400 internal mixer to 47 revolutions per minute, and regulating 25 parts of natural rubber, 62 parts of styrene-butadiene rubber, 13 parts of trans-isoprene rubber, 100 parts of carbon black N5503 parts, 3 parts of zinc oxide, 1.5 parts of stearic acid and C5Adding a tackifying resin YH 12886 parts, an anti-aging agent RD 1.5 parts and a homogenizing agent HT 882.0 parts, pressing and mixing a top bolt for 30 seconds, lifting the top bolt for cleaning, adding 18 parts of rubber operation oil V500 environment-friendly aromatic oil, pressing and mixing the top bolt for 30 seconds, lifting the top bolt for cleaning, pressing and mixing the top bolt for 20 seconds, opening a discharging door for discharging rubber, and controlling the rubber discharging temperature to be 165 ℃; sheet feeding is carried out on an open mill, and the obtained rubber compound is cooled and stacked for standby;
final mixing rubber: adjusting the rotating speed of a GK255 internal mixer to 28 r/min, adding the first-stage rubber compound, 20 parts of sulfur and 0.9 part of thiazole accelerator dibenzothiazyl disulfide, pressing a top bolt for mixing for 35 seconds, lifting the top bolt for cleaning, pressing the top bolt for mixing for 35 seconds, lifting the top bolt for mixing for 20 seconds, lifting the top bolt, opening a discharge door for discharging rubber, and controlling the rubber discharging temperature to be 95 ℃; and (5) discharging pieces by using an open mill, cooling and stacking to obtain the final rubber compound.
Example 4
A first-stage rubber mixing: adjusting the rotating speed of a GK400 internal mixer to 47 revolutions per minute, and adjusting 15 parts of natural rubber, 80 parts of styrene butadiene rubber, 5 parts of trans-isoprene rubber, 100 parts of carbon black N550, 5 parts of zinc oxide, 2.5 parts of stearic acid and C5Adding a tackifying resin YH 128810 parts, an anti-aging agent RD 2 parts and a homogenizing agent HT 883 parts, pressing a top bolt on the mixture, mixing for 30 seconds, lifting the top bolt to clean, adding 25 parts of rubber operation oil V500 environment-friendly aromatic oil, pressing the top bolt on the mixture, mixing for 30 seconds, lifting the top bolt to clean, pressing the top bolt to mix for 20 seconds, opening a discharging door to discharge rubber, and controlling the rubber discharging temperature to be 168 ℃; sheet feeding is carried out on an open mill, and the obtained rubber compound is cooled and stacked for standby;
final mixing rubber: adjusting the rotating speed of a GK255 internal mixer to 28 r/min, adding the first-stage rubber compound, 15 parts of sulfur and 1.2 parts of thiazole accelerator dibenzothiazyl disulfide, pressing a top bolt for mixing for 35 seconds, lifting the top bolt for cleaning, pressing the top bolt for mixing for 35 seconds, lifting the top bolt for mixing for 20 seconds, lifting the top bolt, opening a discharge door for discharging rubber, and controlling the rubber discharging temperature to be 100 ℃; and (5) discharging pieces by using an open mill, cooling and stacking to obtain the final rubber compound.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (4)
1. The all-steel tire bead insert is characterized by comprising the following components in parts by weight: 0.0-40.0 parts of natural rubber, 5.0-20.0 parts of trans-isoprene rubber, 50.0-80.0 parts of styrene-butadiene rubber, 10.0-30.0 parts of sulfur, 80.0-120.0 parts of carbon black, 0.5-2.5 parts of stearic acid, 1.0-5.0 parts of zinc oxide, 1.0-3.0 parts of a homogenizing agent, 0.5-2.0 parts of an anti-aging agent RD, 1.0-10.0 parts of tackifying resin, 10.0-25.0 parts of rubber operating oil and 0.6-1.2 parts of a thiazole accelerator.
2. The all-steel tire bead filler according to claim 1, wherein said carbon black is N660 carbon black or N550 carbon black, and said homogenizing agent is a homogenizing agent HT 88; the tackifying resin is C5Tackifying resin YH 1288; the rubber operating oil is V500 environment-friendly aromatic oil; the thiazole accelerant is dibenzothiazyl disulfide.
3. The method for preparing the all-steel tire bead filler according to claim 1 or 2, characterized by comprising the following steps:
a first-stage rubber mixing: adjusting the rotating speed of a GK400 internal mixer to 47 revolutions per minute, adding the natural rubber, styrene-butadiene rubber, trans-isoprene rubber, carbon black, stearic acid, zinc oxide, tackifying resin, an anti-aging agent RD and a homogenizing agent, pressing a top bolt for mixing for 30 seconds, lifting the top bolt for cleaning, pressing the rubber operation oil to press the top bolt, mixing for 30 seconds, lifting the top bolt for cleaning, pressing the top bolt for mixing for 20 seconds, opening a discharging door for discharging rubber, and controlling the rubber discharging temperature to be 165-170 ℃; sheet feeding is carried out on an open mill, and the obtained rubber compound is cooled and stacked for standby;
final mixing rubber: adjusting the rotating speed of a GK255 internal mixer to 28 r/min, adding the first-stage rubber compound, the sulfur and the thiazole accelerant, pressing a top bolt for mixing for 35 seconds, lifting the top bolt for cleaning, pressing the top bolt for mixing for 35 seconds, lifting the top bolt, pressing the top bolt for mixing for 20 seconds, lifting the top bolt, opening a discharging door for discharging rubber, and controlling the rubber discharging temperature to be 95-105 ℃; and (5) discharging pieces by using an open mill, cooling and stacking to obtain the final rubber compound.
4. The method of preparing an all-steel tire bead filler according to claim 3, wherein the trans-isoprene rubber is previously left standing in a rubber-baking house for 4 hours before the preparation of the rubber compound of the first stage.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113388174A (en) * | 2021-04-27 | 2021-09-14 | 山东玲珑轮胎股份有限公司 | Sidewall rubber composition for solving torsion deformation of loader tire |
CN114058091A (en) * | 2021-11-22 | 2022-02-18 | 中国科学院长春应用化学研究所 | Steel wire rubber for tire based on isoprene rubber and tire rim based on isoprene rubber |
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CN104788751A (en) * | 2015-04-29 | 2015-07-22 | 江苏通用科技股份有限公司 | All-steel radial tire steel ring coating rubber and preparation method thereof |
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JP2016155976A (en) * | 2015-02-26 | 2016-09-01 | 横浜ゴム株式会社 | Tire bead filler rubber composition and pneumatic tire using the same |
CN107090101A (en) * | 2017-05-03 | 2017-08-25 | 沈阳化工大学 | A kind of tire gutta-percha triangle rubber and preparation method thereof |
CN108586837A (en) * | 2018-05-03 | 2018-09-28 | 江苏通用科技股份有限公司 | A kind of carcass steel wire sizing material and preparation method thereof |
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US5176767A (en) * | 1989-12-05 | 1993-01-05 | Sumitomo Rubber Industries, Ltd. | Bead wire for tire, rubber-coated bead wire for tire and tire using the same |
KR20000073786A (en) * | 1999-05-14 | 2000-12-05 | 조충환 | A rubber sheet for a tire chafer |
CN101550245A (en) * | 2009-05-04 | 2009-10-07 | 杭州中策橡胶有限公司 | Tire compound composition using trans isoprene rubber and application thereof |
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CN104788751A (en) * | 2015-04-29 | 2015-07-22 | 江苏通用科技股份有限公司 | All-steel radial tire steel ring coating rubber and preparation method thereof |
CN107090101A (en) * | 2017-05-03 | 2017-08-25 | 沈阳化工大学 | A kind of tire gutta-percha triangle rubber and preparation method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113388174A (en) * | 2021-04-27 | 2021-09-14 | 山东玲珑轮胎股份有限公司 | Sidewall rubber composition for solving torsion deformation of loader tire |
CN114058091A (en) * | 2021-11-22 | 2022-02-18 | 中国科学院长春应用化学研究所 | Steel wire rubber for tire based on isoprene rubber and tire rim based on isoprene rubber |
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