WO2015104984A1 - Slip ring mechanism - Google Patents

Slip ring mechanism Download PDF

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Publication number
WO2015104984A1
WO2015104984A1 PCT/JP2014/083890 JP2014083890W WO2015104984A1 WO 2015104984 A1 WO2015104984 A1 WO 2015104984A1 JP 2014083890 W JP2014083890 W JP 2014083890W WO 2015104984 A1 WO2015104984 A1 WO 2015104984A1
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WO
WIPO (PCT)
Prior art keywords
slip ring
space
housing
brush
partition wall
Prior art date
Application number
PCT/JP2014/083890
Other languages
French (fr)
Japanese (ja)
Inventor
林 裕人
弘文 藤原
富永 聡
村上 新
浅海 周
渡辺 隆男
育充 長田
Original Assignee
株式会社豊田自動織機
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社豊田自動織機 filed Critical 株式会社豊田自動織機
Publication of WO2015104984A1 publication Critical patent/WO2015104984A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/28Cooling of commutators, slip-rings or brushes e.g. by ventilating
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
    • H02K5/207Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium with openings in the casing specially adapted for ambient air

Definitions

  • the present invention relates to a slip ring mechanism provided with a slip ring which contacts a brush while rotating.
  • Patent Document 1 describes a vehicle-mounted charging generator provided with a slip ring mechanism that is energized by a slip ring and a brush.
  • the charging generator is configured to introduce the vehicle traveling wind as cooling air into the inside of the charging generator through a cooling air introduction path provided forward of the vehicle.
  • a partition is provided in an intake cover provided at the rear end, and the partition divides a plurality of branch channels for guiding the cooling air to a necessary place.
  • the diversion passage is in communication with the cooling air introduction passage.
  • a plurality of slit-like openings are formed along the circumferential direction in the housing in order to discharge the cooling air.
  • the housing is in the form of an open type.
  • the housing of the slip ring mechanism needs to have a sealed structure to prevent the intrusion of water or dust that promotes brush wear by entering the sliding portion of the brush. is there.
  • a structure capable of introducing and discharging the cooling air to and from the housing of the sealed structure is required. Furthermore, it is also required not to involve complicated structures that increase costs.
  • the present invention has been made to solve the above problems, and the brush can be cooled by introducing and discharging a cooling air, that is, a cooling fluid, into and from a housing having a sealed structure, and its structure It is an object of the present invention to provide a slip ring mechanism that simplifies the above.
  • a slip ring mechanism comprises a brush and a slip ring structure including a slip ring which contacts the brush while rotating, and a housing including a housing space for housing the slip ring structure.
  • a partition wall extending from the housing into the housing space so as to surround the slip ring structure and partially dividing the housing space, the partition wall including the slip ring structure by partitioning the housing space One space portion and a second space portion positioned adjacent to the first space portion across the partition wall and in communication with the first space portion are formed, and the housing communicates the first space portion to the outside of the housing And a second flow path communicating the second space with the outside of the housing, and the first flow path, the first space, the second space and the second flow Use fluid can be circulated.
  • the brush can be cooled and its structure can be simplified by introducing and discharging the cooling fluid into the housing having the sealing structure.
  • FIG. 2 is a cross-sectional view taken along the line II-II in FIG.
  • FIG. 4 is a perspective view of the end cover cut in a cross section along the inner surface of the end cover of FIG. 3 and viewed in a direction IV.
  • FIG. 4 is a perspective view which shows the guide member of the rotary electric machine of FIG. 1 in the form containing a slip ring structure part. It is a perspective view of the guide member of FIG.
  • the rotary electric machine 100 constitutes a double rotor type rotary electric machine to which three-phase AC power is applied.
  • the rotary electric machine 100 includes a cylindrical motor housing 1 and a cylindrical motor cover 2 provided at the open end 1 a of the motor housing 1.
  • the motor cover 2 is fixed to the open end 1a of the motor housing 1 and has a ring-shaped plate-like annular portion 2c extending in the radial direction of the open end 1a, and has a smaller diameter than the motor housing 1
  • a substantially cylindrical small diameter cylindrical portion 2b extending from the annular portion 2c into the motor housing 1 and an inner diameter larger than the small diameter cylindrical portion 2b and extending from the annular portion 2c to the opposite side to the small diameter cylindrical portion 2b
  • a large diameter cylindrical portion 2a defines a truncated cone-shaped large diameter space portion 2a1 inside thereof.
  • the small diameter cylindrical portion 2b communicates with the large diameter space 2a1 and defines a cylindrical small diameter space 2b1 inside thereof.
  • a cylindrical outer peripheral space 2b2 is defined between the outside of the small diameter cylindrical portion 2b and the inside of the motor housing 1.
  • the rotary electric machine 100 includes a metal rotary shaft 3 extending from the large diameter space portion 2a1 through the small diameter space portion 2b1 into the motor housing 1 and a metal integrally connected to the end 3a of the rotary shaft 3 And a first rotor support member 4.
  • the first rotor support member 4 is connected to the rotary shaft 3 at an end 3a opposite to the large diameter space 2a1.
  • the first rotor support member 4 is disposed coaxially with the rotating shaft 3.
  • An annular seal member 6 is provided between the inner peripheral surface of the small diameter cylindrical portion 2 b and the outer peripheral surface of the rotary shaft 3 in the vicinity of the end in the cylindrical axial direction of the small diameter cylindrical portion 2 b of the motor cover 2.
  • the sealing member 6 hermetically seals between the small diameter cylindrical portion 2 b and the rotating shaft 3 and seals the small diameter space portion 2 b 1 to the inside of the motor housing 1.
  • the first rotor support member 4 has a cylindrical input shaft 4a protruding to the side opposite to the rotary shaft 3 and a cylinder extending so as to surround the small diameter cylindrical portion 2b of the motor cover 2 from the outside in the outer peripheral space 2b2. And an integrally formed rotor support 4b.
  • the input shaft portion 4a is configured such that the rotational driving force of the drive device is transmitted when the rotational shaft of the drive device such as an engine is fitted and inserted therein.
  • the rotor support portion 4 b supports the cylindrical first rotor 11 provided on the outer periphery thereof and rotates integrally with the first rotor 11.
  • the first rotor 11 includes therein a three-phase coil 11 a disposed along the circumferential direction.
  • the rotor support portion 4 b is rotatably supported by the annular portion 2 c of the motor cover 2 via a ball bearing 7 provided in the outer peripheral space portion 2 b 2 on the outer peripheral side thereof. Therefore, the rotary shaft 3, the first rotor support member 4 and the first rotor 11 may integrally rotate with respect to the motor cover 2 and the motor housing 1 around the rotation center axis of the rotary shaft 3. it can.
  • a cylindrical second rotor 12 is provided so as to surround the outer periphery of the first rotor 11.
  • the second rotor 12 has a permanent magnet 12a disposed along the circumferential direction in its inside.
  • the second rotor 12 is supported by a bottomed cylindrical second rotor support member 5 provided so as to sandwich the second rotor 12 from both sides in the cylinder axial direction.
  • the second rotor support member 5 includes a cylindrical portion 5a supporting the second rotor 12 from both sides in the cylindrical axial direction and an annular plate extending in the radial direction perpendicular to the rotation center axis outside the input shaft portion 4a. And an annular portion 5b. Therefore, the second rotor support member 5 extends so as to surround the first rotor 11 and the first rotor support member 4 on the outer peripheral side.
  • the cylindrical portion 5a is rotatably supported by the annular portion 2c of the motor cover 2 via a ball bearing 8 provided in the outer peripheral space 2b2 on the outer peripheral side thereof.
  • the ring portion 5b is relatively rotatable by the input shaft portion 4a, that is, the first rotor support member 4 and the rotary shaft 3 via the ball bearing 9 provided on the outer peripheral surface of the input shaft portion 4a on the inner peripheral side. It is supported.
  • a cylindrical output shaft portion 5c extending in the same direction as the extending direction of the input shaft portion 4a from the center of the annular portion 5b is integrally formed with the annular portion 5b.
  • the output shaft 5 c is disposed coaxially with the input shaft 4 a and the rotary shaft 3.
  • the second rotor 12 and the second rotor support member 5 can be integrally rotated relative to each other outside the first rotor 11. Then, the output shaft portion 5c of the second rotor support member 5 can output the rotational drive force to a mechanism that engages with the gear teeth formed on the outer peripheral surface thereof.
  • a cylindrical stator 13 is provided so as to surround the outer periphery of the second rotor 12.
  • the stator 13 is fixed to the motor housing 1.
  • the stator 13 includes therein a three-phase coil (not shown) disposed along the circumferential direction. Accordingly, the rotary electric machine 100 constitutes a double rotor type rotary electric machine provided with the first rotor 11, the second rotor 12 and the stator 13.
  • the open end 2 a 2 of the large diameter cylindrical portion 2 a of the motor cover 2 has a disk shape extending in the radial direction perpendicular to the central axis of rotation of the rotary shaft 3. It is airtightly closed by the end cover 30.
  • a rotation sensor 31 is embedded, and at the central opening of the rotation sensor 31, the end 3b of the rotation shaft 3 is fitted.
  • a terminal 31a protrudes on the radial side of the end cover 30, and the terminal 31a is electrically connected to the rotation sensor 31 via a cable 31b passing through the inside of the end cover 30.
  • the rotation sensor 31 detects the rotation angle of the rotating shaft 3 and outputs the detected rotation angle to the device connected to the terminal 31a.
  • a resolver or the like can be used as the rotation sensor 31.
  • the large diameter space 2 a 1 and the small diameter space 2 b 1 of the motor cover 2 hermetically sealed by the end cover 30 and the seal member 6 form one accommodation space A.
  • the slip ring structure 20 of the slip ring mechanism 200 is provided so as to surround the outer periphery of the rotating shaft 3.
  • the motor cover 2 and the end cover 30 constitute a housing of the slip ring mechanism 200.
  • the slip ring structure 20 contacts each of the three annular ring shaped slip rings 21 surrounding the outer periphery of the rotary shaft 3 and the slip rings 21 and has conductivity. And a plurality of brushes 22 having the same.
  • the three slip rings 21 are arranged in line along the rotation center axis direction of the rotation shaft 3. Then, three brushes 22 are provided for each slip ring 21.
  • the slip ring structure 20 includes a brush holder 23 for slidably holding the brushes 22 therein, an annular plate-like base plate 24 on which the brush holder 23 is fixed on the surface 24 a, and a base plate 24.
  • a coil spring 25 fixed on the surface 24a to press each of the brushes 22 toward the slip ring 21, and a terminal 26 fixed on the surface 24a of the base plate 24 and electrically connected to each of the brushes 22 There is.
  • Three base plates 24 are disposed along the direction perpendicular to the rotation center axis direction of the rotating shaft 3 on the outer peripheral side and in the vicinity of each slip ring 21.
  • Each base plate 24 is provided with three brush holders 23, three winding springs 25 and three terminals 26.
  • an electrical device such as an inverter or a battery is electrically connected to the terminal 26.
  • the base plate 24 constitutes a support member.
  • the outer peripheral surface of the rotating shaft 3 is covered with a cylindrical insulating member 27 made of resin or the like.
  • Each slip ring 21 is embedded in the insulating member 27 and protrudes from the outer peripheral surface of the insulating member 27 with the outer peripheral surface exposed.
  • the slip rings 21 are insulated from each other by the insulating member 27 and from the rotating shaft 3.
  • three bus bars 28 extending along the rotation center axis direction of the rotating shaft 3 are embedded in the inside of the insulating member 27.
  • the three bus bars 28 are insulated from each other by the insulating member 27 and from the rotating shaft 3.
  • Each bus bar 28 is electrically connected to only one different slip ring 21.
  • Each bus bar 28 penetrates the first rotor support member 4 and protrudes in the vicinity of the input shaft portion 4 a in a state where the periphery is surrounded by the insulating member 27.
  • the projecting portions of the bus bars 28 are electrically connected to the coils 11 a of the different phases of the first rotor 11.
  • the seal member 6 is located radially outward of the slip ring 21. Further, an annular partition wall 2 d protruding inward in the radial direction from the small diameter cylindrical portion 2 b extends in parallel with the base plate 24. The partition wall 2d and the insulating member 27 narrow the cross-sectional area of the housing space A small from the base plate 24 and the brush 22 located closest to the seal member 6 toward the seal member 6.
  • a substantially cylindrical guide member 32 extending from the inner surface 30 a of the end cover 30 to the three base plates 24 is provided in the housing space A.
  • the guide member 32 has a large diameter portion 32a having an outer shape along the inner peripheral surface 2a1a of the large diameter space portion 2a1 and extending along the rotation center axis direction of the rotary shaft 3, and an inner peripheral surface of the small diameter space portion 2b1.
  • the small diameter portion 32 b has an outer shape along 2 b 1 a and extends along the rotation center axis direction of the rotation shaft 3.
  • the large diameter portion 32a is airtightly attached to the inner surface 30a at the open end portion 32a1 with the annular seal member 33 interposed therebetween, and the small diameter portion 32b is so as to surround all three base plates 24 from the outer peripheral side. It extends and opens at its open end 32b1.
  • the open end 32 b 1 is located away from the partition wall 2 d in the rotational center axis direction of the rotary shaft 3.
  • the outer peripheral portion of each of the three base plates 24 is fixed to the small diameter portion 32 b.
  • the guide member 32 constitutes a partition wall.
  • the guide member 32 includes a cylindrical inner space A1 including the three base plates 24 and the center of the rotary shaft 3 in the housing space A, and an outer periphery opposite to the inner space A1 with the guide member 32 interposed therebetween. It is divided into a cylindrical outer space A2 located on the side and communicating with the inner space A1 at the open end 32b1 position of the small diameter portion 32b. That is, the guide member 32 partially divides the housing space A.
  • the guide member 32 shuts off the inner space A1 and the outer space A2 on the end cover 30 side.
  • the inner space portion A1 constitutes a first space portion
  • the outer space portion A2 constitutes a second space portion.
  • the slip ring structure 20, the motor cover 2, the end cover 30, and the guide member 32 constitute a slip ring mechanism 200.
  • the first surface extends in an arc shape on the inner surface 30 a of the end cover 30 so as to be spaced from the rotation sensor 31 and to surround the rotation sensor 31 from the outside.
  • An arcuate groove 34 is formed.
  • the first arcuate groove 34 has a shape in which a portion that interferes with the cable 31 b embedded in the end cover 30 is removed from the circular groove.
  • the first arcuate groove 34 is preferably positioned radially outward of the brush 22 when viewed in the rotational center axis direction of the rotary shaft 3, and more preferably, as shown in FIG. 1, the small diameter of the guide member 32. It is located radially outside the portion 32b.
  • a series series passage 36 is formed which extends outward in the radial direction from the first arcuate groove 34 and opens to the outside.
  • the entire first arcuate groove 34 communicates with the inner space A1.
  • the first arcuate groove 34 and the first series passage 36 form a first flow passage 38 which communicates the inner space A1 with the outside of the rotary electric machine 100, and the first arcuate groove 34 is a portion of the first flow passage.
  • the first grooved portion is configured.
  • a second arc-shaped groove 35 which is spaced apart from the first arc-shaped groove 34 and extends in an arc shape so as to surround the first arc-shaped groove 34 from the outside. It is done.
  • the second arcuate groove 35 has a shape in which a portion interfering with the cable 31 b and the first series passage 36 is removed from the circular groove.
  • the second arc-shaped groove 35 is preferably positioned radially outward of the small diameter cylindrical portion 2 b of the motor cover 2 as shown in FIG. 1.
  • a second communication passage 37 is formed, which extends from the second arcuate groove 35 radially outward in the opposite direction to the first series passage 36 and opens to the outside.
  • the entire second arcuate groove 35 communicates with the outer space A2.
  • the second arc-shaped groove 35 and the second communication path 37 form a second flow path 39 which communicates the outer space portion A2 with the outside of the rotary electric machine 100, and the second arc-shaped groove 35 forms a second flow. It constitutes a second channel of the channel.
  • the first flow passage 38 constitutes an introduction passage of the outside air which is the cooling fluid, that is, the air
  • the second flow passage 39 constitutes an air discharge passage
  • the first series passage 36 A blower 40 such as a blower fan is connected.
  • the first series passage 36 is disposed below the second communication passage 37 in the gravity direction, and further, the first arcuate groove 34 It is disposed on the lower side in the direction of gravity and is in communication with the first arcuate groove 34 on the lower side in the direction of gravity.
  • the second communication passage 37 is disposed on the upper side in the gravity direction of the second arc-shaped groove 35 and communicates with the second arc-shaped groove 35 on the upper side in the gravity direction.
  • FIG. 1 when a three-phase alternating current is supplied to each brush 22 from an electric device (not shown) via the terminal 26 in the rotating electrical machine 100, the supplied current is
  • the coil 11 a of the first rotor 11 is supplied through the slip ring 21 and the bus bars 28.
  • the current flowing through the coil 11 a generates a rotating magnetic field, and the electric torque generated by the rotating magnetic field on the permanent magnet 12 a of the second rotor 12 rotationally drives the second rotor 12.
  • the second rotor 12 rotationally drives a mechanism mechanically connected to the output shaft 5c.
  • the rotary shaft 3 receives rotational drive force from a drive device (not shown) via the input shaft portion 4a, it rotates with the first rotor 11, and accordingly, the coil 11a of the first rotor 11
  • An induced current is generated by the action of the magnetic field generated by the permanent magnet 12a.
  • the induced current generated is supplied to each brush 22 through each bus bar 28 and each slip ring 21 and to an electrical device electrically connected to the brush 22.
  • the brush 22 when an electric current flows between the slip ring 21 and the brush 22 and the slip ring 21 rotates with the rotating shaft 3, the brush 22 generates heat by the current flowing inside and the friction with the slip ring 21. Heat up. Therefore, the blower 40 is activated, and the cooling air by the outside air, which is a cooling fluid, is forcedly sent to the first series passage 36 of the end cover 30.
  • the cooling air in the first series passage 36 flows into the first arcuate groove 34, and flows into the inner space A1 while flowing in the first arcuate groove 34. At this time, the cooling air flows from the entire first arcuate groove 34 into the entire radial cross section of the inner space A1, and the inflow direction is also the opening direction of the first arcuate groove 34. It is oriented along the rotation center axis direction of 3.
  • the cooling air in the inner space A1 is guided by the guide member 32 and flows toward the partition 2d along the rotation center axis direction of the rotary shaft 3 which is the extension direction.
  • the cooling air flows between the inner peripheral edge 24 b of each base plate 24 and the insulating member 27 of the rotating shaft 3 and the slip ring 21.
  • the flow passage cross section is greatly reduced to greatly increase the flow velocity, and the slip ring 21 and the brush 22 Spray on the contact point.
  • the fresh cooling air introduced from the outside of the end cover 30 into the inner space A1 cools and slides the brush 22 effectively, since it has low temperature and has a high flow rate because it does not exchange heat and is low in temperature.
  • the abrasive powder of the brush 22 generated in the process is blown away.
  • the cooling air having passed through the three base plates 24 flows out from the inside of the guide member 32 to the outside, collides with the partition wall 2 d and changes the flow direction radially outward, and then the flow direction is further directed to the end cover 30 Change. That is, the cooling air changes the flow direction by 180 ° by colliding with the partition wall 2d.
  • the cooling air flows along the guide member 32 in the outer space A2 outside the guide member 32, and then flows into the second arcuate groove 35, and then concentrated in the second communication passage 37. , Leak out of the end cover 30.
  • the cooling air significantly reduces its flow velocity and flows toward the partition wall 2d. For this reason, most of the cooling air does not flow into the narrow gap between the partition 2 d and the insulating member 27 and flows radially outward along the partition 2 d. Furthermore, the cooling air flowing in this way flows out of the accommodation space A with the wear powder of the brush 22 blown off. Thereby, the penetration
  • the inner space A1 and the outer space A2 form a one-way flow path of the cooling air along the rotation center axis direction of the rotary shaft 3, and the return flow path is folded back with the guide member 32 interposed therebetween. It has a different shape.
  • the slip ring mechanism 200 includes the slip ring structure 20 including the brush 22 and the slip ring 21, and the motor cover 2 including the housing space A for housing the slip ring structure 20.
  • An end cover 30 and a guide member 32 extending from the end cover 30 into the accommodation space A and partially partitioning the accommodation space A so as to surround the slip ring structure 20 are provided.
  • the guide member 32 is positioned adjacent to the inner space A1 including the slip ring structure 20 and the inner space A1 with the guide member 32 in between by dividing the housing space A, and in the inner space A1.
  • a communicating outer space A2 is formed.
  • the end cover 30 includes a first flow passage 38 communicating the inner space A1 with the outside of the end cover 30, and a second flow passage 39 communicating the outer space A2 with the outside of the end cover 30. That is, the first flow path 38 and the second flow path 39 are opened in the accommodation space A by the end cover 30 to which the guide member 32 extends.
  • the end cover 30 constitutes a wall of the housing.
  • cooling air which is a cooling fluid for the brush 22, can flow.
  • the flow of the cooling air is rectified without being turbulent, and the rectified cooling air is blown to the brush 22 to effectively cool the brush 22.
  • the abrasion powder of the brush 22 can be effectively removed.
  • the cooling air blown to the brush 22 and the cooling air after heat exchange with the brush 22 are not mixed, the cooling air of low temperature is blown to the brush 22 It is possible to prevent the removed abrasion powder from adhering to the brush 22 and staying around the brush 22.
  • the above-described structure for circulating the cooling air is simply provided with the guide member 32, the first flow path 38 and the second flow path 39 in the end cover 30, so it is a simple structure and easy to manufacture. is there.
  • the guide member 32 has a tubular shape which extends in the rotation center axis direction of the slip ring 21 and is opened at one end 32 b 1. At this time, the guide member 32 guides the cooling air so as to flow along the rotation center axis direction of the slip ring 21 and the rotation shaft 3 in the inner space A1. Therefore, the cooling air is blown from the side of the slip ring 21 to the whole to cool the slip ring 21 and the brush 22 effectively, and at the same time, the abrasion powder of the brush 22 between the brush 22 and the slip ring 21 is effective. Can be removed.
  • the first arc-shaped groove 34 of the first flow passage 38 in the end cover 30 is radially outward of the brush 22 when viewed in the rotation center axis direction of the rotating shaft 3 It is located, more preferably, radially outside the small diameter portion 32 b of the guide member 32.
  • the abrasion powder of the brush 22 tends to collect downward in the direction of gravity, that is, to the bottom of the small diameter portion 32b. For this reason, the cooling air which flowed in from the 1st circular arc shaped groove 34 can remove wear powder on the bottom of small diameter part 32b effectively.
  • the slip ring structure 20 has a base plate 24 extending in the radial direction of the slip ring 21 and supporting the brush 22, and the guide member 32 at least includes the base plate 24. Is included inside the rotation center shaft side of the slip ring 21.
  • the guide member 32 can be flowed to the inside of the base plate 24, that is, the inside of the inner peripheral edge 24b without being diffused to the outside of the base plate 24.
  • the first flow path 38 and the second flow path 39 open into the housing space A with the end cover 30 in which the guide member 32 extends. Therefore, since the 1st flow path 38 and the 2nd flow path 39 can be formed only by processing end cover 30, installation of the 1st flow path 38 and the 2nd flow path 39 becomes easy. Furthermore, the first flow path 38 and the second flow path 39 can be provided by simple processing corresponding to various slip ring mechanisms, and versatility is improved.
  • the second series passage 36 of the first flow passage 38 and the second communication passage 37 of the second flow passage 39 are arranged laterally to the extending direction of the guide member 32.
  • the end cover 30 opens toward the outside. Therefore, an increase in the length of the slip ring mechanism 200 in the rotation center axis direction of the slip ring 21 and the rotation shaft 3 can be suppressed. Therefore, rotary electric machine 100 provided with such slip ring mechanism 200 can contribute to space saving at the time of on-vehicle time and the like.
  • the first flow path 38 is an introduction path of the cooling fluid from the outside of the end cover 30 into the inner space portion A1
  • the second flow path 39 is the outer space It is a lead-out path for the cooling fluid from the inside of the part A2 to the outside of the end cover 30.
  • the inflow position / direction of the cooling air to the inner space A1 can be adjusted, thereby brushing the cooling air. 22 can be sprayed efficiently. Further, when the wear powder removed from the brush 22 by the cooling air falls by the action of gravity, the wear powder dropped by the cooling air is moved to move the outer space A2 located outside and below the inner space A1. It can be dropped further to the bottom. For this reason, it is possible to reduce the amount of wear particles remaining in the inner space A1 including the brush 22.
  • the second arc-shaped groove 35 of the second flow passage 39 in the end cover 30 has a small diameter cylindrical portion of the motor cover 2 when viewed in the rotation center axis direction of the rotating shaft 3 It is located radially outward of 2b.
  • the wear particles dropped to the bottom of the outer space A2 are dropped by the cooling air and dropped to the bottom of the large diameter cylindrical portion 2a of the motor cover 2 and lowered from the second arcuate groove 35 to the end cover 30. It will be discharged to the outside.
  • the first flow path 38 is in the form of a groove in the housing space A so as to surround the periphery of the rotation center axis of the slip ring 21 by the end cover 30 to which the guide member 32 extends.
  • the lower side of the first arc-shaped groove 34 in the direction of gravity is communicated with the outside of the end cover 30, and the second flow path 39 is the first arc-shaped groove in the end cover 60. It includes a second arc-shaped groove 35 that opens like a groove in the accommodation space A so as to surround the periphery of 34.
  • the cooling air can be circulated from the end cover 30 to the entire radial cross section of the inner space A1 through the first arcuate groove 34, and the diameter of the outer space A2 through the second arcuate groove 35. Cooling air can be distributed to the end cover 30 from the entire circumference of the direction cross section. Furthermore, since the first flow passage 38 communicates the lower side of the first arcuate groove 34 to the outside of the end cover 30, the flow velocity of the cooling air is high at the bottom in the direction of gravity in the guide member 32. For this reason, the abrasion powder of the brush 22 falling to the bottom in the guide member 32 by the action of gravity is efficiently removed.
  • the first flow passage 38 constitutes the introduction passage of the cooling fluid
  • the second flow passage 39 constitutes the discharge passage of the cooling fluid. It is also good. That is, the first flow passage 38 may constitute a lead-out passage, and the second flow passage 39 may constitute an introduction passage.
  • the cooling air hardly intrudes into the gap between the partition wall 2 d and the insulating member 27, and further, the infiltrating cooling air does not contain the abrasive powder of the brush 22. Thus, it is possible to reliably prevent the entry of the wear powder into the seal member 6. Further, at this time, the cooling air can be circulated from the end cover 30 to the entire radial cross section of the outer space A2 through the second circular arc groove 35, and the inner space A1 through the first circular arc groove 34. The cooling air can be distributed to the end cover 30 from the entire circumference in the radial direction of the cross-section.
  • the guide member 32 was formed as one component, it is not limited to this, You may integrally mold with the end cover 30.
  • FIG. Moreover, in the slip ring mechanism 200 of embodiment, although the guide member 32 was attached to the end cover 30, it is not limited to this. The guide member 32 may be attached to the motor cover 2.
  • the three slip rings 21 are provided in the slip ring structure 20, but the present invention is not limited to this. Even if the number of slip rings is two or less. , May be four or more. Furthermore, the number of brushes 22 in contact with each slip ring is not limited to three, and may be two or less or four or more.
  • the coils are provided on the first rotor 11 and the stator 13 of the rotary electric machine 100 and the permanent magnets are provided on the second rotor 12, but the arrangement configuration of the coils and permanent magnets is limited to this. I will not.
  • rotary electric machine 100 is a double rotor type rotary electric machine
  • the present invention is not limited to this, and the number of rotors is not limited as long as it has slip rings and brushes.
  • air which is external air was used as a fluid for cooling in embodiment, it is not limited to this, the fluid for cooling may be a liquid which has insulation.
  • Reference Signs List 2 motor cover (housing), 20 slip ring structure, 21 slip ring, 22 brush, 24 base plate (support member), 30 end cover (housing, wall of housing), 32 guide member (partition wall), 34 first Arc-shaped groove (first groove-shaped portion), 35 second arc-shaped groove (second groove-shaped portion), 36 second series passage, 37 second communication passage, 38 first flow passage, 39 second flow passage, 100 rotation Electric machine, 200 slip ring mechanism, A accommodation space, A1 inner space (first space), A2 outer space (second space).

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Motor Or Generator Cooling System (AREA)
  • Motor Or Generator Current Collectors (AREA)
  • Motor Or Generator Frames (AREA)

Abstract

A slip ring mechanism (200) comprising: a slip ring structure (20) including a brush (22) and a slip ring (21); a motor cover (2) and an end cover (30) that form a housing space (A) for the slip ring structure (20); and a guide member (32) configured so as to surround the perimeter of the slip ring structure (20), extending from the end cover (30) to inside the housing space (A), and partially partitioning the housing space (A). The guide member (32) forms, by partitioning the housing space (A), an inside space (A1) including the slip ring structure (20) and an outside space (A2) positioned adjacent to the inside space (A1), sandwiching the guide member (32) therebetween, and connected to the inside space (A1). The end cover (30) includes: a first flow path (38) that connects the inside space (A1) to the outside; and a second flow path (39) that connects the outside space (A2) to the outside.

Description

スリップリング機構Slip ring mechanism
 この発明は、ブラシに回転しつつ接触するスリップリングを備えるスリップリング機構に関する。 The present invention relates to a slip ring mechanism provided with a slip ring which contacts a brush while rotating.
 例えば回転電機では、回転シャフトと共に回転するスリップリングに、回転電機の外部のインバータ、バッテリ等の電気機器と電気的に接続されたブラシを接触させることによって、電気機器と回転電機との間で電力の需給が行われる。ブラシは、電流が流れることによって発熱するほか、回転するスリップリングに対して押圧された状態で摺動するため、摩擦によって発熱する。ブラシの温度が所定の温度以上に上昇すると、ブラシの耐摩耗性が急激に大きく低下し、ブラシの摩耗量が劇的に増加する。そのため、ブラシの耐久性が著しく低下する。このため、ブラシを冷却する技術が提案されている。 For example, in a rotating electric machine, electric power is supplied between the electric machine and the rotating electric machine by bringing a brush electrically connected to an electric device such as an inverter or battery outside the rotating machine into contact with a slip ring which rotates with the rotating shaft. Supply and demand of The brush generates heat due to the flow of electric current, and slides in a state of being pressed against the rotating slip ring, so it generates heat due to friction. When the temperature of the brush rises above a predetermined temperature, the wear resistance of the brush sharply drops sharply, and the amount of wear of the brush increases dramatically. Therefore, the durability of the brush is significantly reduced. For this reason, techniques for cooling the brush have been proposed.
 例えば特許文献1には、スリップリング及びブラシによって通電を行うスリップリング機構を備えた、車両搭載用の充電発電機が記載されている。この充電発電機は、車両前方に向けて設けられた冷却風導入路を介して車両走行風を冷却風として充電発電機の内部に導入するように構成されている。さらに、この充電発電機では、その後端に設けられた吸気カバー内に隔壁が設けられ、この隔壁によって、冷却風を必要箇所に案内する複数の分流路が区画形成されている。そして、分流路は、冷却風導入路に連通している。 For example, Patent Document 1 describes a vehicle-mounted charging generator provided with a slip ring mechanism that is energized by a slip ring and a brush. The charging generator is configured to introduce the vehicle traveling wind as cooling air into the inside of the charging generator through a cooling air introduction path provided forward of the vehicle. Furthermore, in the charging generator, a partition is provided in an intake cover provided at the rear end, and the partition divides a plurality of branch channels for guiding the cooling air to a necessary place. And the diversion passage is in communication with the cooling air introduction passage.
特開平9-131018号公報Unexamined-Japanese-Patent No. 9-131018 gazette
 充電発電機すなわちオルタネータでは、冷却風を排出するために、複数のスリット状の開口が、そのハウジングに周方向に沿って配置されるように形成されている。このため、ハウジングは、開放型の形態を呈している。一方、モータの機能を有するような回転電機では、ブラシの摺動部に侵入することでブラシの摩耗を促進する水や埃の侵入を防ぐために、スリップリング機構のハウジングを密閉構造にする必要がある。このため、このような回転電機のスリップリング機構では、密閉構造のハウジングに対して冷却風の導入及び排出が可能な構造が要求される。さらに、コストを上昇させる複雑な構造を伴わないことも要求される。 In a charging generator or alternator, a plurality of slit-like openings are formed along the circumferential direction in the housing in order to discharge the cooling air. For this reason, the housing is in the form of an open type. On the other hand, in a rotating electrical machine that has the function of a motor, the housing of the slip ring mechanism needs to have a sealed structure to prevent the intrusion of water or dust that promotes brush wear by entering the sliding portion of the brush. is there. For this reason, in the slip ring mechanism of such a rotating electrical machine, a structure capable of introducing and discharging the cooling air to and from the housing of the sealed structure is required. Furthermore, it is also required not to involve complicated structures that increase costs.
 この発明は上記のような問題を解決するためになされたものであり、密閉構造を有するハウジングの内部に冷却風すなわち冷却用流体を導入及び排出させることによってブラシを冷却することができ且つその構造を簡易にしたスリップリング機構を提供することを目的とする。 The present invention has been made to solve the above problems, and the brush can be cooled by introducing and discharging a cooling air, that is, a cooling fluid, into and from a housing having a sealed structure, and its structure It is an object of the present invention to provide a slip ring mechanism that simplifies the above.
 上記の課題を解決するために、この発明に係るスリップリング機構は、ブラシ及び回転しつつブラシと接触するスリップリングを含むスリップリング構造部と、スリップリング構造部を収容する収容空間を含むハウジングと、スリップリング構造部の周囲を囲むようにしてハウジングから収容空間内に延出し、収容空間を部分的に仕切る仕切壁とを備え、仕切壁は、収容空間を仕切ることによって、スリップリング構造部を含む第一空間部と、仕切壁を挟んで第一空間部に隣接して位置し且つ第一空間部に連通する第二空間部とを形成し、ハウジングは、第一空間部をハウジングの外部に連通する第一流路と、第二空間部をハウジングの外部に連通する第二流路とを含み、第一流路、第一空間部、第二空間部及び第二流路には、ブラシの冷却用流体が流通可能である。 In order to solve the above-mentioned problems, a slip ring mechanism according to the present invention comprises a brush and a slip ring structure including a slip ring which contacts the brush while rotating, and a housing including a housing space for housing the slip ring structure. And a partition wall extending from the housing into the housing space so as to surround the slip ring structure and partially dividing the housing space, the partition wall including the slip ring structure by partitioning the housing space One space portion and a second space portion positioned adjacent to the first space portion across the partition wall and in communication with the first space portion are formed, and the housing communicates the first space portion to the outside of the housing And a second flow path communicating the second space with the outside of the housing, and the first flow path, the first space, the second space and the second flow Use fluid can be circulated.
 この発明に係るスリップリング機構によれば、密閉構造を有するハウジングの内部に冷却用流体を導入及び排出させることによってブラシを冷却することができると共にその構造を簡易にすることが可能になる。 According to the slip ring mechanism according to the present invention, the brush can be cooled and its structure can be simplified by introducing and discharging the cooling fluid into the housing having the sealing structure.
この発明の実施の形態に係るスリップリング機構を備える回転電機の構成を示す模式断面側面図である。It is a schematic cross section side view which shows the structure of a rotary electric machine provided with the slip ring mechanism which concerns on embodiment of this invention. 図1のII-II線に沿った断面図である。FIG. 2 is a cross-sectional view taken along the line II-II in FIG. 図1の回転電機のエンドカバーの詳細を示す斜視図である。It is a perspective view which shows the detail of the end cover of the rotary electric machine of FIG. 図3のエンドカバーの内表面に沿った断面で切断し方向IVからみたエンドカバーの斜視図である。FIG. 4 is a perspective view of the end cover cut in a cross section along the inner surface of the end cover of FIG. 3 and viewed in a direction IV. 図1の回転電機のガイド部材をスリップリング構造部を含む形態で示す斜視図である。It is a perspective view which shows the guide member of the rotary electric machine of FIG. 1 in the form containing a slip ring structure part. 図5のガイド部材の斜視図である。It is a perspective view of the guide member of FIG.
 以下、この発明の実施の形態について添付図面に基づいて説明する。
 まず、この発明の実施の形態に係るスリップリング機構200を含む回転電機100の構成を説明する。
Hereinafter, an embodiment of the present invention will be described based on the attached drawings.
First, the configuration of a rotary electric machine 100 including a slip ring mechanism 200 according to an embodiment of the present invention will be described.
 図1を参照すると、回転電機100は、三相交流電力が印加されるダブルロータ型の回転電機を構成している。回転電機100は、円筒状のモータハウジング1と、モータハウジング1の開口端部1aに設けられた筒状のモータカバー2とを備えている。
 モータカバー2は、モータハウジング1の開口端部1aに固定され且つ開口端部1aの径方向に延在する円環板状の円環部2cと、モータハウジング1よりも小さい径を有し且つ円環部2cからモータハウジング1内に延在する略円筒状の小径筒部2bと、小径筒部2bよりも大きい内径を有し且つ円環部2cから小径筒部2bと反対側に延在する大径筒部2aとを備えている。
 大径筒部2aは、その内側に円錐台形状の大径空間部2a1を区画形成している。小径筒部2bは、その内側に、大径空間部2a1に連通し且つ円柱状の小径空間部2b1を区画形成する。小径筒部2bの外側とモータハウジング1の内側との間に、円筒状の外周空間部2b2が区画形成される。
Referring to FIG. 1, the rotary electric machine 100 constitutes a double rotor type rotary electric machine to which three-phase AC power is applied. The rotary electric machine 100 includes a cylindrical motor housing 1 and a cylindrical motor cover 2 provided at the open end 1 a of the motor housing 1.
The motor cover 2 is fixed to the open end 1a of the motor housing 1 and has a ring-shaped plate-like annular portion 2c extending in the radial direction of the open end 1a, and has a smaller diameter than the motor housing 1 A substantially cylindrical small diameter cylindrical portion 2b extending from the annular portion 2c into the motor housing 1 and an inner diameter larger than the small diameter cylindrical portion 2b and extending from the annular portion 2c to the opposite side to the small diameter cylindrical portion 2b And a large diameter cylindrical portion 2a.
The large diameter cylindrical portion 2a defines a truncated cone-shaped large diameter space portion 2a1 inside thereof. The small diameter cylindrical portion 2b communicates with the large diameter space 2a1 and defines a cylindrical small diameter space 2b1 inside thereof. A cylindrical outer peripheral space 2b2 is defined between the outside of the small diameter cylindrical portion 2b and the inside of the motor housing 1.
 さらに、回転電機100は、大径空間部2a1から小径空間部2b1を通ってモータハウジング1内に延在する金属製の回転シャフト3と、回転シャフト3の端部3aに一体に連結された金属製の第一ロータ支持部材4とを備えている。第一ロータ支持部材4は、大径空間部2a1と反対側の端部3aで回転シャフト3に連結されている。第一ロータ支持部材4は、回転シャフト3に同軸に配置されている。
 モータカバー2の小径筒部2bの円筒軸方向端部の近傍では、小径筒部2bの内周面と回転シャフト3の外周面との間に環状のシール部材6が設けられている。シール部材6は、小径筒部2b及び回転シャフト3の間を気密に封止し、小径空間部2b1をモータハウジング1の内部に対して封止する。
Furthermore, the rotary electric machine 100 includes a metal rotary shaft 3 extending from the large diameter space portion 2a1 through the small diameter space portion 2b1 into the motor housing 1 and a metal integrally connected to the end 3a of the rotary shaft 3 And a first rotor support member 4. The first rotor support member 4 is connected to the rotary shaft 3 at an end 3a opposite to the large diameter space 2a1. The first rotor support member 4 is disposed coaxially with the rotating shaft 3.
An annular seal member 6 is provided between the inner peripheral surface of the small diameter cylindrical portion 2 b and the outer peripheral surface of the rotary shaft 3 in the vicinity of the end in the cylindrical axial direction of the small diameter cylindrical portion 2 b of the motor cover 2. The sealing member 6 hermetically seals between the small diameter cylindrical portion 2 b and the rotating shaft 3 and seals the small diameter space portion 2 b 1 to the inside of the motor housing 1.
 第一ロータ支持部材4は、回転シャフト3と反対側に突出する円筒状の入力軸部4aと、外周空間部2b2内でモータカバー2の小径筒部2bを外側から囲むように延在する円筒状のロータ支持部4bとを一体に含んでいる。入力軸部4aは、その内側にエンジン等の駆動装置の回転軸が嵌合挿入されることで駆動装置の回転駆動力が伝達されるように構成されている。ロータ支持部4bは、その外周に設けられる円筒状の第一ロータ11を支持し第一ロータ11と一体に回転する。なお、第一ロータ11は、その内部に、周方向に沿って配置された三相のコイル11aを含んでいる。 The first rotor support member 4 has a cylindrical input shaft 4a protruding to the side opposite to the rotary shaft 3 and a cylinder extending so as to surround the small diameter cylindrical portion 2b of the motor cover 2 from the outside in the outer peripheral space 2b2. And an integrally formed rotor support 4b. The input shaft portion 4a is configured such that the rotational driving force of the drive device is transmitted when the rotational shaft of the drive device such as an engine is fitted and inserted therein. The rotor support portion 4 b supports the cylindrical first rotor 11 provided on the outer periphery thereof and rotates integrally with the first rotor 11. The first rotor 11 includes therein a three-phase coil 11 a disposed along the circumferential direction.
 ロータ支持部4bは、その外周側で、外周空間部2b2内に設けられたボールベアリング7を介してモータカバー2の円環部2cによって回転自在に支持されている。このため、回転シャフト3の回転中心軸を中心として、モータカバー2及びモータハウジング1に対して、回転シャフト3、第一ロータ支持部材4及び第一ロータ11は、一体となって回転することができる。 The rotor support portion 4 b is rotatably supported by the annular portion 2 c of the motor cover 2 via a ball bearing 7 provided in the outer peripheral space portion 2 b 2 on the outer peripheral side thereof. Therefore, the rotary shaft 3, the first rotor support member 4 and the first rotor 11 may integrally rotate with respect to the motor cover 2 and the motor housing 1 around the rotation center axis of the rotary shaft 3. it can.
 さらに、外周空間部2b2内では、第一ロータ11の外周を囲むようにして円筒状の第二ロータ12が設けられている。第二ロータ12は、その内部に、周方向に沿って配置された永久磁石12aを有している。
 第二ロータ12は、その円筒軸方向の両側から第二ロータ12を挟むように設けられた有底円筒状の第二ロータ支持部材5によって支持されている。第二ロータ支持部材5は、第二ロータ12を円筒軸方向の両側から挟んで支持する筒部5aと、入力軸部4aの外側で回転中心軸に垂直な径方向に延在する円環板状の円環部5bとを一体に含んでいる。よって、第二ロータ支持部材5は、第一ロータ11及び第一ロータ支持部材4を外周側で囲むように延在している。
Furthermore, in the outer peripheral space portion 2b2, a cylindrical second rotor 12 is provided so as to surround the outer periphery of the first rotor 11. The second rotor 12 has a permanent magnet 12a disposed along the circumferential direction in its inside.
The second rotor 12 is supported by a bottomed cylindrical second rotor support member 5 provided so as to sandwich the second rotor 12 from both sides in the cylinder axial direction. The second rotor support member 5 includes a cylindrical portion 5a supporting the second rotor 12 from both sides in the cylindrical axial direction and an annular plate extending in the radial direction perpendicular to the rotation center axis outside the input shaft portion 4a. And an annular portion 5b. Therefore, the second rotor support member 5 extends so as to surround the first rotor 11 and the first rotor support member 4 on the outer peripheral side.
 筒部5aは、その外周側で、外周空間部2b2内に設けられたボールベアリング8を介してモータカバー2の円環部2cによって回転自在に支持されている。円環部5bは、その内周側で、入力軸部4aの外周面に設けられたボールベアリング9を介して、入力軸部4aつまり第一ロータ支持部材4及び回転シャフト3によって相対回転自在に支持されている。さらに、円環部5bの中心から入力軸部4aの延在方向と同方向に延びる円筒状の出力軸部5cが、円環部5bと一体に形成されている。出力軸部5cは、入力軸部4a及び回転シャフト3と同軸に配置されている。
 よって、第一ロータ11に対して外側で、第二ロータ12及び第二ロータ支持部材5は、一体となって相対回転することができる。そして、第二ロータ支持部材5の出力軸部5cは、その外周面に形成されたギヤ歯に係合する機構に回転駆動力を出力することができる。
The cylindrical portion 5a is rotatably supported by the annular portion 2c of the motor cover 2 via a ball bearing 8 provided in the outer peripheral space 2b2 on the outer peripheral side thereof. The ring portion 5b is relatively rotatable by the input shaft portion 4a, that is, the first rotor support member 4 and the rotary shaft 3 via the ball bearing 9 provided on the outer peripheral surface of the input shaft portion 4a on the inner peripheral side. It is supported. Further, a cylindrical output shaft portion 5c extending in the same direction as the extending direction of the input shaft portion 4a from the center of the annular portion 5b is integrally formed with the annular portion 5b. The output shaft 5 c is disposed coaxially with the input shaft 4 a and the rotary shaft 3.
Therefore, the second rotor 12 and the second rotor support member 5 can be integrally rotated relative to each other outside the first rotor 11. Then, the output shaft portion 5c of the second rotor support member 5 can output the rotational drive force to a mechanism that engages with the gear teeth formed on the outer peripheral surface thereof.
 また、外周空間部2b2内では、第二ロータ12の外周を囲むようにして円筒状のステータ13が設けられている。ステータ13は、モータハウジング1に固定されている。さらに、ステータ13は、その内部に、周方向に沿って配置された図示しない三相のコイルを含んでいる。
 従って、回転電機100は、第一ロータ11、第二ロータ12及びステータ13を備えたダブルロータ型の回転電機を構成している。
In the outer peripheral space 2b2, a cylindrical stator 13 is provided so as to surround the outer periphery of the second rotor 12. The stator 13 is fixed to the motor housing 1. Furthermore, the stator 13 includes therein a three-phase coil (not shown) disposed along the circumferential direction.
Accordingly, the rotary electric machine 100 constitutes a double rotor type rotary electric machine provided with the first rotor 11, the second rotor 12 and the stator 13.
 図1、図3及び図4をあわせて参照すると、モータカバー2の大径筒部2aの開口端部2a2は、回転シャフト3の回転中心軸に垂直な径方向に延在する円板状のエンドカバー30によって気密に閉じられている。
 エンドカバー30の中心には、回転センサ31が埋め込まれ、この回転センサ31の中心開口に回転シャフト3の端部3bが嵌入している。さらに、エンドカバー30の径方向側方には、端子31aが突出しており、この端子31aは、エンドカバー30内部を通るケーブル31bを介して回転センサ31に電気的に接続されている。回転センサ31は、回転シャフト3の回転角度を検知し、検知した回転角度を端子31aに接続された機器に出力する。回転センサ31として、レゾルバ等を用いることができる。
Referring to FIGS. 1, 3 and 4 together, the open end 2 a 2 of the large diameter cylindrical portion 2 a of the motor cover 2 has a disk shape extending in the radial direction perpendicular to the central axis of rotation of the rotary shaft 3. It is airtightly closed by the end cover 30.
At the center of the end cover 30, a rotation sensor 31 is embedded, and at the central opening of the rotation sensor 31, the end 3b of the rotation shaft 3 is fitted. Furthermore, a terminal 31a protrudes on the radial side of the end cover 30, and the terminal 31a is electrically connected to the rotation sensor 31 via a cable 31b passing through the inside of the end cover 30. The rotation sensor 31 detects the rotation angle of the rotating shaft 3 and outputs the detected rotation angle to the device connected to the terminal 31a. A resolver or the like can be used as the rotation sensor 31.
 図1を参照すると、エンドカバー30及びシール部材6によって気密に封止されたモータカバー2の大径空間部2a1及び小径空間部2b1は、1つの収容空間Aを形成する。そして、この収容空間A内には、回転シャフト3の外周を囲むようにしてスリップリング機構200のスリップリング構造部20が設けられている。
 ここで、モータカバー2及びエンドカバー30は、スリップリング機構200のハウジングを構成している。
Referring to FIG. 1, the large diameter space 2 a 1 and the small diameter space 2 b 1 of the motor cover 2 hermetically sealed by the end cover 30 and the seal member 6 form one accommodation space A. In the housing space A, the slip ring structure 20 of the slip ring mechanism 200 is provided so as to surround the outer periphery of the rotating shaft 3.
Here, the motor cover 2 and the end cover 30 constitute a housing of the slip ring mechanism 200.
 図1、図2及び図5をあわせて参照すると、スリップリング構造部20は、回転シャフト3の外周を囲む輪状をした3つのスリップリング21と、スリップリング21のそれぞれに接触し且つ導電性を有する複数のブラシ22とを含んでいる。3つのスリップリング21は、回転シャフト3の回転中心軸方向に沿って一列に並んで配置されている。そして、各スリップリング21に対して、3つのブラシ22が配設されている。 With reference to FIGS. 1, 2 and 5, the slip ring structure 20 contacts each of the three annular ring shaped slip rings 21 surrounding the outer periphery of the rotary shaft 3 and the slip rings 21 and has conductivity. And a plurality of brushes 22 having the same. The three slip rings 21 are arranged in line along the rotation center axis direction of the rotation shaft 3. Then, three brushes 22 are provided for each slip ring 21.
 さらに、スリップリング構造部20は、ブラシ22それぞれを内部で摺動可能に保持するブラシホルダ23と、ブラシホルダ23がその表面24a上に固定される円環板状のベースプレート24と、ベースプレート24の表面24a上に固定されてブラシ22それぞれをスリップリング21に向かって押圧する巻きバネ25と、ベースプレート24の表面24a上に固定されてブラシ22それぞれと電気的に接続された端子26とを含んでいる。
 3つのベースプレート24が、各スリップリング21の外周側且つ近傍で、回転シャフト3の回転中心軸方向と垂直な方向に沿って配設されている。各ベースプレート24には、3つのブラシホルダ23、3つの巻きバネ25及び3つの端子26が設けられている。そして、端子26には、インバータ、バッテリ等の電気機器が電気的に接続される。
 ここで、ベースプレート24は、支持部材を構成している。
Furthermore, the slip ring structure 20 includes a brush holder 23 for slidably holding the brushes 22 therein, an annular plate-like base plate 24 on which the brush holder 23 is fixed on the surface 24 a, and a base plate 24. A coil spring 25 fixed on the surface 24a to press each of the brushes 22 toward the slip ring 21, and a terminal 26 fixed on the surface 24a of the base plate 24 and electrically connected to each of the brushes 22 There is.
Three base plates 24 are disposed along the direction perpendicular to the rotation center axis direction of the rotating shaft 3 on the outer peripheral side and in the vicinity of each slip ring 21. Each base plate 24 is provided with three brush holders 23, three winding springs 25 and three terminals 26. Then, an electrical device such as an inverter or a battery is electrically connected to the terminal 26.
Here, the base plate 24 constitutes a support member.
 また、回転シャフト3の外周面は、樹脂等からなる円筒状の絶縁部材27によって覆われている。各スリップリング21は、絶縁部材27に埋め込まれ、絶縁部材27の外周面からその外周面を露出させて突出している。そして、各スリップリング21は、絶縁部材27によって、互いに絶縁されると共に、回転シャフト3から絶縁されている。
 さらに、絶縁部材27の内部には、回転シャフト3の回転中心軸方向に沿って延在する3つのバスバー28が埋め込まれている。3つのバスバー28は、絶縁部材27によって、互いに絶縁されると共に、回転シャフト3から絶縁されている。各バスバー28は、互いに異なる1つのスリップリング21にのみ電気的に接続されている。各バスバー28は、周囲が絶縁部材27によって囲まれた状態で、第一ロータ支持部材4を貫通して入力軸部4aの近傍に突出している。この各バスバー28の突出部分は、第一ロータ11の互いに異なる各相のコイル11aに電気的に接続されている。
The outer peripheral surface of the rotating shaft 3 is covered with a cylindrical insulating member 27 made of resin or the like. Each slip ring 21 is embedded in the insulating member 27 and protrudes from the outer peripheral surface of the insulating member 27 with the outer peripheral surface exposed. The slip rings 21 are insulated from each other by the insulating member 27 and from the rotating shaft 3.
Furthermore, three bus bars 28 extending along the rotation center axis direction of the rotating shaft 3 are embedded in the inside of the insulating member 27. The three bus bars 28 are insulated from each other by the insulating member 27 and from the rotating shaft 3. Each bus bar 28 is electrically connected to only one different slip ring 21. Each bus bar 28 penetrates the first rotor support member 4 and protrudes in the vicinity of the input shaft portion 4 a in a state where the periphery is surrounded by the insulating member 27. The projecting portions of the bus bars 28 are electrically connected to the coils 11 a of the different phases of the first rotor 11.
 ここで、シール部材6は、スリップリング21よりも径方向外方に位置している。さらに、小径筒部2bから径方向内側に向かって突出する環状の隔壁2dが、ベースプレート24と平行に延在している。そして、隔壁2d及び絶縁部材27は、シール部材6に最も近い位置にあるベースプレート24及びブラシ22からシール部材6に向かって、収容空間Aの断面積を小さく絞っている。 Here, the seal member 6 is located radially outward of the slip ring 21. Further, an annular partition wall 2 d protruding inward in the radial direction from the small diameter cylindrical portion 2 b extends in parallel with the base plate 24. The partition wall 2d and the insulating member 27 narrow the cross-sectional area of the housing space A small from the base plate 24 and the brush 22 located closest to the seal member 6 toward the seal member 6.
 図1、図5及び図6をあわせて参照すると、収容空間A内において、エンドカバー30の内表面30aから3つのベースプレート24にわたって延在する略円筒状のガイド部材32が設けられている。ガイド部材32は、大径空間部2a1の内周面2a1aに沿う外形を有し且つ回転シャフト3の回転中心軸方向に沿って延在する大径部32aと、小径空間部2b1の内周面2b1aに沿う外形を有し且つ回転シャフト3の回転中心軸方向に沿って延在する小径部32bとによって構成されている。大径部32aは、その開放端部32a1で内表面30aに対して環状のシール材33を間に挟んで気密に取り付けられ、小径部32bは、3つのベースプレート24全体を外周側から囲むように延在しその開放端部32b1で開口している。開放端部32b1は、回転シャフト3の回転中心軸方向で隔壁2dから離れて位置している。そして、3つのベースプレート24それぞれの外周部分が小径部32bに固定されている。ここで、ガイド部材32は、仕切壁を構成している。 Referring to FIGS. 1, 5 and 6 together, a substantially cylindrical guide member 32 extending from the inner surface 30 a of the end cover 30 to the three base plates 24 is provided in the housing space A. The guide member 32 has a large diameter portion 32a having an outer shape along the inner peripheral surface 2a1a of the large diameter space portion 2a1 and extending along the rotation center axis direction of the rotary shaft 3, and an inner peripheral surface of the small diameter space portion 2b1. The small diameter portion 32 b has an outer shape along 2 b 1 a and extends along the rotation center axis direction of the rotation shaft 3. The large diameter portion 32a is airtightly attached to the inner surface 30a at the open end portion 32a1 with the annular seal member 33 interposed therebetween, and the small diameter portion 32b is so as to surround all three base plates 24 from the outer peripheral side. It extends and opens at its open end 32b1. The open end 32 b 1 is located away from the partition wall 2 d in the rotational center axis direction of the rotary shaft 3. The outer peripheral portion of each of the three base plates 24 is fixed to the small diameter portion 32 b. Here, the guide member 32 constitutes a partition wall.
 よって、ガイド部材32は、収容空間Aを、3つのベースプレート24を含み且つ回転シャフト3を中心におく円筒状の内側空間部A1と、ガイド部材32を挟んで内側空間部A1と反対側の外周側に位置すると共に内側空間部A1に小径部32bの開放端部32b1位置で連通する円筒状の外側空間部A2とに区分する。すなわち、ガイド部材32は、収容空間Aを部分的に仕切る。ガイド部材32は、エンドカバー30側において、内側空間部A1と外側空間部A2とを遮断している。ここで、内側空間部A1は第一空間部を構成し、外側空間部A2は第二空間部を構成している。
 そして、スリップリング構造部20、モータカバー2、エンドカバー30及びガイド部材32は、スリップリング機構200を構成している。
Therefore, the guide member 32 includes a cylindrical inner space A1 including the three base plates 24 and the center of the rotary shaft 3 in the housing space A, and an outer periphery opposite to the inner space A1 with the guide member 32 interposed therebetween. It is divided into a cylindrical outer space A2 located on the side and communicating with the inner space A1 at the open end 32b1 position of the small diameter portion 32b. That is, the guide member 32 partially divides the housing space A. The guide member 32 shuts off the inner space A1 and the outer space A2 on the end cover 30 side. Here, the inner space portion A1 constitutes a first space portion, and the outer space portion A2 constitutes a second space portion.
The slip ring structure 20, the motor cover 2, the end cover 30, and the guide member 32 constitute a slip ring mechanism 200.
 図1、図3及び図4をあわせて参照すると、エンドカバー30の内表面30a上には、回転センサ31から間隔をあけ且つ回転センサ31を外側から囲むように円弧状に延在する第一円弧状溝34が形成されている。第一円弧状溝34は、エンドカバー30に埋め込まれたケーブル31bと干渉する部位を円形溝から取り除いた形状を有している。さらに、第一円弧状溝34は、回転シャフト3の回転中心軸方向でみたとき、好ましくはブラシ22よりも径方向外側に位置し、より好ましくは、図1に示すようにガイド部材32の小径部32bよりも径方向外側に位置している。また、エンドカバー30の内部では、第一円弧状溝34から径方向外側に向かって延在して外部に開口する第一連通路36が形成されている。そして、第一円弧状溝34の全体は、内側空間部A1に連通する。ここで、第一円弧状溝34及び第一連通路36は、内側空間部A1を回転電機100の外部に連通する第一流路38を形成し、第一円弧状溝34は、第一流路の第一溝状部を構成している。 Referring to FIGS. 1, 3 and 4 together, the first surface extends in an arc shape on the inner surface 30 a of the end cover 30 so as to be spaced from the rotation sensor 31 and to surround the rotation sensor 31 from the outside. An arcuate groove 34 is formed. The first arcuate groove 34 has a shape in which a portion that interferes with the cable 31 b embedded in the end cover 30 is removed from the circular groove. Furthermore, the first arcuate groove 34 is preferably positioned radially outward of the brush 22 when viewed in the rotational center axis direction of the rotary shaft 3, and more preferably, as shown in FIG. 1, the small diameter of the guide member 32. It is located radially outside the portion 32b. Further, inside the end cover 30, a series series passage 36 is formed which extends outward in the radial direction from the first arcuate groove 34 and opens to the outside. The entire first arcuate groove 34 communicates with the inner space A1. Here, the first arcuate groove 34 and the first series passage 36 form a first flow passage 38 which communicates the inner space A1 with the outside of the rotary electric machine 100, and the first arcuate groove 34 is a portion of the first flow passage. The first grooved portion is configured.
 また、エンドカバー30の内表面30a上には、第一円弧状溝34から間隔をあけ且つ第一円弧状溝34を外側から囲むように円弧状に延在する第二円弧状溝35が形成されている。第二円弧状溝35は、ケーブル31b及び第一連通路36と干渉する部位を円形溝から取り除いた形状を有している。さらに、第二円弧状溝35は、回転シャフト3の回転中心軸方向でみたとき、図1に示すようにモータカバー2の小径筒部2bよりも径方向外側に位置していることが好ましい。また、エンドカバー30の内部では、第二円弧状溝35から径方向外側に向かって第一連通路36と反対方向に延在して外部に開口する第二連通路37が形成されている。そして、第二円弧状溝35の全体は、外側空間部A2に連通する。ここで、第二円弧状溝35及び第二連通路37は、外側空間部A2を回転電機100の外部に連通する第二流路39を形成し、第二円弧状溝35は、第二流路の第二溝状部を構成している。 Further, on the inner surface 30a of the end cover 30, there is formed a second arc-shaped groove 35 which is spaced apart from the first arc-shaped groove 34 and extends in an arc shape so as to surround the first arc-shaped groove 34 from the outside. It is done. The second arcuate groove 35 has a shape in which a portion interfering with the cable 31 b and the first series passage 36 is removed from the circular groove. Furthermore, when viewed in the rotation center axis direction of the rotating shaft 3, the second arc-shaped groove 35 is preferably positioned radially outward of the small diameter cylindrical portion 2 b of the motor cover 2 as shown in FIG. 1. Further, inside the end cover 30, a second communication passage 37 is formed, which extends from the second arcuate groove 35 radially outward in the opposite direction to the first series passage 36 and opens to the outside. The entire second arcuate groove 35 communicates with the outer space A2. Here, the second arc-shaped groove 35 and the second communication path 37 form a second flow path 39 which communicates the outer space portion A2 with the outside of the rotary electric machine 100, and the second arc-shaped groove 35 forms a second flow. It constitutes a second channel of the channel.
 なお、本実施の形態では、第一流路38が冷却用流体である外気、すなわち空気の導入路を構成し、第二流路39が空気の導出路を構成し、第一連通路36には、ブロアファン等の送風装置40が接続される。そして、上述のように構成された第一流路38及び第二流路39では、第一連通路36が、第二連通路37よりも重力方向下方に配置され、さらに、第一円弧状溝34の重力方向下部側に配置されると共に重力方向下部側で第一円弧状溝34に連通する。一方、第二連通路37は、第二円弧状溝35の重力方向上部側に配置されると共に重力方向上部側で第二円弧状溝35に連通する。 In the present embodiment, the first flow passage 38 constitutes an introduction passage of the outside air which is the cooling fluid, that is, the air, the second flow passage 39 constitutes an air discharge passage, and the first series passage 36 A blower 40 such as a blower fan is connected. Then, in the first flow passage 38 and the second flow passage 39 configured as described above, the first series passage 36 is disposed below the second communication passage 37 in the gravity direction, and further, the first arcuate groove 34 It is disposed on the lower side in the direction of gravity and is in communication with the first arcuate groove 34 on the lower side in the direction of gravity. On the other hand, the second communication passage 37 is disposed on the upper side in the gravity direction of the second arc-shaped groove 35 and communicates with the second arc-shaped groove 35 on the upper side in the gravity direction.
 次いで、この発明の実施の形態に係る回転電機100の動作を説明する。
 図1、図3及び図5をあわせて参照すると、回転電機100において、図示しない電気機器から端子26を介して各ブラシ22に三相交流電流が供給されると、供給された電流は、各スリップリング21及び各バスバー28を通って、第一ロータ11のコイル11aに供給される。コイル11aを流れる電流は回転磁界を発生し、この回転磁界が第二ロータ12の永久磁石12aに生じさせる電動トルクによって、第二ロータ12が回転駆動される。これにより、第二ロータ12は出力軸部5cに機械的に接続された機構を回転駆動する。
Next, the operation of the rotary electric machine 100 according to the embodiment of the present invention will be described.
Referring to FIG. 1, FIG. 3 and FIG. 5 together, when a three-phase alternating current is supplied to each brush 22 from an electric device (not shown) via the terminal 26 in the rotating electrical machine 100, the supplied current is The coil 11 a of the first rotor 11 is supplied through the slip ring 21 and the bus bars 28. The current flowing through the coil 11 a generates a rotating magnetic field, and the electric torque generated by the rotating magnetic field on the permanent magnet 12 a of the second rotor 12 rotationally drives the second rotor 12. Thereby, the second rotor 12 rotationally drives a mechanism mechanically connected to the output shaft 5c.
 また、回転シャフト3が入力軸部4aを介して図示しない駆動装置から回転駆動力を受けると第一ロータ11と共に回転し、それに伴い、第一ロータ11のコイル11aには、第二ロータ12の永久磁石12aが発生する磁界の作用によって、誘導電流が発生する。発生した誘導電流は、各バスバー28及び各スリップリング21を通って、各ブラシ22に供給され、さらにブラシ22に電気的に接続された電気機器に供給される。 In addition, when the rotary shaft 3 receives rotational drive force from a drive device (not shown) via the input shaft portion 4a, it rotates with the first rotor 11, and accordingly, the coil 11a of the first rotor 11 An induced current is generated by the action of the magnetic field generated by the permanent magnet 12a. The induced current generated is supplied to each brush 22 through each bus bar 28 and each slip ring 21 and to an electrical device electrically connected to the brush 22.
 上述のようにスリップリング21及びブラシ22の間で電流が流れ、スリップリング21が回転シャフト3と共に回転すると、ブラシ22は、内部を流れる電流によって発熱すると共に、スリップリング21との間の摩擦によって発熱する。このため、送風装置40が起動され、冷却用流体である外気による冷却風がエンドカバー30の第一連通路36に強制的に送られる。
 第一連通路36内の冷却風は、第一円弧状溝34内に流入し、第一円弧状溝34内を流れつつ内側空間部A1内に流入する。このとき、冷却風は、第一円弧状溝34全体から流出することで内側空間部A1の径方向断面全体にわたって流入し、その流入方向も、第一円弧状溝34の開口方向である回転シャフト3の回転中心軸方向に沿う向きとなる。
As described above, when an electric current flows between the slip ring 21 and the brush 22 and the slip ring 21 rotates with the rotating shaft 3, the brush 22 generates heat by the current flowing inside and the friction with the slip ring 21. Heat up. Therefore, the blower 40 is activated, and the cooling air by the outside air, which is a cooling fluid, is forcedly sent to the first series passage 36 of the end cover 30.
The cooling air in the first series passage 36 flows into the first arcuate groove 34, and flows into the inner space A1 while flowing in the first arcuate groove 34. At this time, the cooling air flows from the entire first arcuate groove 34 into the entire radial cross section of the inner space A1, and the inflow direction is also the opening direction of the first arcuate groove 34. It is oriented along the rotation center axis direction of 3.
 内側空間部A1内の冷却風は、ガイド部材32に案内されてその延在方向である回転シャフト3の回転中心軸方向に沿って隔壁2dに向かって流れる。この過程では、冷却風は、各ベースプレート24の内周縁24bと回転シャフト3の絶縁部材27及びスリップリング21との間を通って流れる。
 冷却風は、ベースプレート24の内周縁24bと絶縁部材27及びスリップリング21との間に流入する過程でその流路断面を大きく減少させて流速を大幅に増加させ、スリップリング21とブラシ22との接触箇所に吹き付ける。
The cooling air in the inner space A1 is guided by the guide member 32 and flows toward the partition 2d along the rotation center axis direction of the rotary shaft 3 which is the extension direction. In this process, the cooling air flows between the inner peripheral edge 24 b of each base plate 24 and the insulating member 27 of the rotating shaft 3 and the slip ring 21.
In the process of flowing the cooling air between the inner peripheral edge 24 b of the base plate 24 and the insulating member 27 and the slip ring 21, the flow passage cross section is greatly reduced to greatly increase the flow velocity, and the slip ring 21 and the brush 22 Spray on the contact point.
 エンドカバー30の外部から内側空間部A1に導入された新鮮な冷却風は、熱交換を行っておらず低温であり且つ高い流速を有するため、ブラシ22を効果的に冷却すると共に、摺動する過程で発生したブラシ22の摩耗粉を吹き飛ばす。
 3つのベースプレート24を通過した冷却風は、ガイド部材32の内部から外部に流出し、隔壁2dに衝突して径方向外側に流れ方向を変えた後、さらにエンドカバー30に向かうように流れ方向を変える。つまり、冷却風は、隔壁2dに衝突することによって流れ方向を180°変える。
 これにより、冷却風は、ガイド部材32の外側の外側空間部A2内をガイド部材32に沿って流れ、次いで第二円弧状溝35内に流入したのち、第二連通路37内に集約されて、エンドカバー30の外部に流出する。
The fresh cooling air introduced from the outside of the end cover 30 into the inner space A1 cools and slides the brush 22 effectively, since it has low temperature and has a high flow rate because it does not exchange heat and is low in temperature. The abrasive powder of the brush 22 generated in the process is blown away.
The cooling air having passed through the three base plates 24 flows out from the inside of the guide member 32 to the outside, collides with the partition wall 2 d and changes the flow direction radially outward, and then the flow direction is further directed to the end cover 30 Change. That is, the cooling air changes the flow direction by 180 ° by colliding with the partition wall 2d.
Thus, the cooling air flows along the guide member 32 in the outer space A2 outside the guide member 32, and then flows into the second arcuate groove 35, and then concentrated in the second communication passage 37. , Leak out of the end cover 30.
 このとき、隔壁2dに最も近い位置のベースプレート24を通過後に流路断面積を急激に増大させるため、冷却風は、その流速を大幅に低下させて隔壁2dに向かって流れる。このため、冷却風の大部分は、隔壁2d及び絶縁部材27の間の狭い隙間内に流入せずに、隔壁2d上に沿って径方向外側に向かって流れる。さらに、このように流れる冷却風は、吹き飛ばしたブラシ22の摩耗粉を伴って、収容空間Aの外部に流出する。これにより、シール部材6への摩耗粉の侵入が抑えられ、シール部材6の封止性能を高く維持することができる。
 上述より、内側空間部A1及び外側空間部A2は回転シャフト3の回転中心軸方向に沿った一方通行の冷却風の往復流路を形成し、この往復流路は、ガイド部材32を挟んで折り返された形状を有する。
At this time, in order to rapidly increase the flow passage cross-sectional area after passing through the base plate 24 at a position closest to the partition wall 2d, the cooling air significantly reduces its flow velocity and flows toward the partition wall 2d. For this reason, most of the cooling air does not flow into the narrow gap between the partition 2 d and the insulating member 27 and flows radially outward along the partition 2 d. Furthermore, the cooling air flowing in this way flows out of the accommodation space A with the wear powder of the brush 22 blown off. Thereby, the penetration | invasion of the abrasion powder to the sealing member 6 is suppressed, and the sealing performance of the sealing member 6 can be maintained highly.
As described above, the inner space A1 and the outer space A2 form a one-way flow path of the cooling air along the rotation center axis direction of the rotary shaft 3, and the return flow path is folded back with the guide member 32 interposed therebetween. It has a different shape.
 このように、この発明の実施の形態に係るスリップリング機構200は、ブラシ22及びスリップリング21を含むスリップリング構造部20と、スリップリング構造部20を収容する収容空間Aを含むモータカバー2及びエンドカバー30と、スリップリング構造部20の周囲を囲むようにしてエンドカバー30から収容空間A内に延出し且つ収容空間Aを部分的に仕切るガイド部材32とを備える。そして、ガイド部材32は、収容空間Aを仕切ることによって、スリップリング構造部20を含む内側空間部A1と、ガイド部材32を挟んで内側空間部A1に隣接して位置し且つ内側空間部A1に連通する外側空間部A2とを形成する。さらに、エンドカバー30は、内側空間部A1をエンドカバー30の外部に連通する第一流路38と、外側空間部A2をエンドカバー30の外部に連通する第二流路39とを含む。すなわち、第一流路38及び第二流路39は、ガイド部材32が延出するエンドカバー30で収容空間A内に開口している。ここで、エンドカバー30がハウジングの壁部を構成する。なお、第一流路38、内側空間部A1、外側空間部A2及び第二流路39には、ブラシ22の冷却用流体である冷却風が流通可能である。 Thus, the slip ring mechanism 200 according to the embodiment of the present invention includes the slip ring structure 20 including the brush 22 and the slip ring 21, and the motor cover 2 including the housing space A for housing the slip ring structure 20. An end cover 30 and a guide member 32 extending from the end cover 30 into the accommodation space A and partially partitioning the accommodation space A so as to surround the slip ring structure 20 are provided. The guide member 32 is positioned adjacent to the inner space A1 including the slip ring structure 20 and the inner space A1 with the guide member 32 in between by dividing the housing space A, and in the inner space A1. A communicating outer space A2 is formed. Furthermore, the end cover 30 includes a first flow passage 38 communicating the inner space A1 with the outside of the end cover 30, and a second flow passage 39 communicating the outer space A2 with the outside of the end cover 30. That is, the first flow path 38 and the second flow path 39 are opened in the accommodation space A by the end cover 30 to which the guide member 32 extends. Here, the end cover 30 constitutes a wall of the housing. In the first flow passage 38, the inner space A1, the outer space A2, and the second flow passage 39, cooling air, which is a cooling fluid for the brush 22, can flow.
 このとき、冷却風は、第一流路38から収容空間A内に導入されると、内側空間部A1、外側空間部A2及び第二流路39を順次通り、エンドカバー30の外部に排出される。一方、冷却風は、第二流路39から収容空間A内に導入されると、外側空間部A2、内側空間部A1及び第一流路38を順次通り、エンドカバー30の外部に排出される。これにより、密閉された収容空間A内には、ガイド部材32の内外に沿って往復する一方通行の冷却風の往復流路が形成される。よって、内側空間部A1及び外側空間部A2内では、冷却風の流れは乱流化されずに整流され、この整流された冷却風は、ブラシ22に吹きつけて、ブラシ22を効果的に冷却すると共にブラシ22の摩耗粉を効果的に除去することができる。さらに、内側空間部A1及び外側空間部A2では、ブラシ22に吹きつける冷却風と、ブラシ22と熱交換を行った後の冷却風とが混合されないため、ブラシ22に低い温度の冷却風を吹き付けることができると共に、除去した摩耗粉がブラシ22に付着したり、ブラシ22の周辺で滞留したりすることを防ぐことができる。また、上述の冷却風を流通させる構造は、ガイド部材32、第一流路38及び第二流路39をエンドカバー30に設けただけのものであるため、簡易な構造であり、製造も容易である。 At this time, when the cooling air is introduced into the accommodation space A from the first flow passage 38, the cooling air is discharged to the outside of the end cover 30 sequentially through the inner space A1, the outer space A2, and the second flow passage 39. . On the other hand, when the cooling air is introduced from the second flow path 39 into the accommodation space A, the cooling air is discharged to the outside of the end cover 30 sequentially through the outer space A2, the inner space A1 and the first flow path 38. As a result, in the enclosed accommodation space A, a reciprocating flow passage of one-way cooling air that reciprocates along the inside and the outside of the guide member 32 is formed. Therefore, in the inner space A1 and the outer space A2, the flow of the cooling air is rectified without being turbulent, and the rectified cooling air is blown to the brush 22 to effectively cool the brush 22. At the same time, the abrasion powder of the brush 22 can be effectively removed. Furthermore, in the inner space A1 and the outer space A2, since the cooling air blown to the brush 22 and the cooling air after heat exchange with the brush 22 are not mixed, the cooling air of low temperature is blown to the brush 22 It is possible to prevent the removed abrasion powder from adhering to the brush 22 and staying around the brush 22. Further, the above-described structure for circulating the cooling air is simply provided with the guide member 32, the first flow path 38 and the second flow path 39 in the end cover 30, so it is a simple structure and easy to manufacture. is there.
 また、実施の形態に係るスリップリング機構200において、ガイド部材32は、スリップリング21の回転中心軸方向に延び且つ一つの端部32b1で開放した筒状の形状を有している。このとき、ガイド部材32は、内側空間部A1内において、スリップリング21及び回転シャフト3の回転中心軸方向に沿って流れるように冷却風を案内する。よって、冷却風は、スリップリング21の側方からその全体に吹きつけてスリップリング21及びブラシ22を効果的に冷却すると共に、ブラシ22とスリップリング21との間のブラシ22の摩耗粉を効果的に除去することができる。
 さらに、実施の形態に係るスリップリング機構200では、エンドカバー30における第一流路38の第一円弧状溝34は、回転シャフト3の回転中心軸方向でみたとき、ブラシ22よりも径方向外側に位置し、より好ましくは、ガイド部材32の小径部32bよりも径方向外側に位置している。ブラシ22の摩耗粉は重力方向の下方にたまり易い、すなわち、小径部32bの底部にたまり易い。このため、第一円弧状溝34から流入した冷却風は、小径部32bの底部上の摩耗粉を効果的に除去することができる。
Further, in the slip ring mechanism 200 according to the embodiment, the guide member 32 has a tubular shape which extends in the rotation center axis direction of the slip ring 21 and is opened at one end 32 b 1. At this time, the guide member 32 guides the cooling air so as to flow along the rotation center axis direction of the slip ring 21 and the rotation shaft 3 in the inner space A1. Therefore, the cooling air is blown from the side of the slip ring 21 to the whole to cool the slip ring 21 and the brush 22 effectively, and at the same time, the abrasion powder of the brush 22 between the brush 22 and the slip ring 21 is effective. Can be removed.
Furthermore, in the slip ring mechanism 200 according to the embodiment, the first arc-shaped groove 34 of the first flow passage 38 in the end cover 30 is radially outward of the brush 22 when viewed in the rotation center axis direction of the rotating shaft 3 It is located, more preferably, radially outside the small diameter portion 32 b of the guide member 32. The abrasion powder of the brush 22 tends to collect downward in the direction of gravity, that is, to the bottom of the small diameter portion 32b. For this reason, the cooling air which flowed in from the 1st circular arc shaped groove 34 can remove wear powder on the bottom of small diameter part 32b effectively.
 また、実施の形態に係るスリップリング機構200において、スリップリング構造部20は、スリップリング21の径方向に延在し且つブラシ22を支持するベースプレート24を有し、ガイド部材32は、少なくともベースプレート24をスリップリング21の回転中心軸側の内側に含む。これにより、回転シャフト3の回転中心軸方向、つまりスリップリング21の回転中心軸方向に流れる冷却風の行き先を遮るように延在するベースプレート24に冷却風が衝突しても、ガイド部材32によって、冷却風をベースプレート24の外部に拡散させずにベースプレート24の内側、つまり内周縁24bの内側に流すことができる。 In the slip ring mechanism 200 according to the embodiment, the slip ring structure 20 has a base plate 24 extending in the radial direction of the slip ring 21 and supporting the brush 22, and the guide member 32 at least includes the base plate 24. Is included inside the rotation center shaft side of the slip ring 21. Thus, even if the cooling air collides with the base plate 24 extending to block the destination of the cooling air flowing in the rotational central axis direction of the rotary shaft 3, ie, the rotational central axis of the slip ring 21, the guide member 32 The cooling air can be flowed to the inside of the base plate 24, that is, the inside of the inner peripheral edge 24b without being diffused to the outside of the base plate 24.
 また、実施の形態に係るスリップリング機構200において、第一流路38及び第二流路39は、ガイド部材32が延出するエンドカバー30で収容空間A内に開口する。よって、エンドカバー30を加工するのみで第一流路38及び第二流路39を形成することができるため、第一流路38及び第二流路39の設置が容易になる。さらに、様々なスリップリング機構に対応して簡易な加工で第一流路38及び第二流路39を設けることができ、汎用性が向上する。 Further, in the slip ring mechanism 200 according to the embodiment, the first flow path 38 and the second flow path 39 open into the housing space A with the end cover 30 in which the guide member 32 extends. Therefore, since the 1st flow path 38 and the 2nd flow path 39 can be formed only by processing end cover 30, installation of the 1st flow path 38 and the 2nd flow path 39 becomes easy. Furthermore, the first flow path 38 and the second flow path 39 can be provided by simple processing corresponding to various slip ring mechanisms, and versatility is improved.
 また、実施の形態に係るスリップリング機構200において、第一流路38の第一連通路36及び第二流路39の第二連通路37は、ガイド部材32の延在方向に対して側方に向かってエンドカバー30の外部に開口する。これにより、スリップリング21及び回転シャフト3の回転中心軸方向でのスリップリング機構200の長さの増加を抑えることができる。よって、このようなスリップリング機構200を備える回転電機100は、車載時などでの省スペース化に貢献することができる。 Further, in the slip ring mechanism 200 according to the embodiment, the second series passage 36 of the first flow passage 38 and the second communication passage 37 of the second flow passage 39 are arranged laterally to the extending direction of the guide member 32. The end cover 30 opens toward the outside. Thereby, an increase in the length of the slip ring mechanism 200 in the rotation center axis direction of the slip ring 21 and the rotation shaft 3 can be suppressed. Therefore, rotary electric machine 100 provided with such slip ring mechanism 200 can contribute to space saving at the time of on-vehicle time and the like.
 また、実施の形態に係るスリップリング機構200において、第一流路38は、エンドカバー30の外部から内側空間部A1内への冷却用流体の導入路であり、第二流路39は、外側空間部A2内からエンドカバー30の外部への冷却用流体の導出路である。このとき、内側空間部A1内には、収容空間A内で熱交換をまだ行っていない新鮮な冷却風が常に導入されるため、ブラシ22は、温度が低い冷却風によって効果的に冷却されると共に摩耗粉が除去される。さらに、第一流路38つまり第一円弧状溝34の位置及び開口方向を調節することによって内側空間部A1への冷却風の流入位置・方向を調節することもでき、それによって、冷却風をブラシ22に効率的に吹きつけることができる。また、冷却風によってブラシ22から除去された摩耗粉が重力の作用によって落下する場合、冷却風によって落下した摩耗粉を移動させることで内側空間部A1の外側且つ下方に位置する外側空間部A2の底部にさらに落下させることができる。このため、ブラシ22を含む内側空間部A1に滞留する摩耗粉を低減することができる。
 さらに、実施の形態に係るスリップリング機構200では、エンドカバー30における第二流路39の第二円弧状溝35は、回転シャフト3の回転中心軸方向でみたとき、モータカバー2の小径筒部2bよりも径方向外側に位置している。外側空間部A2の底部に落下した摩耗粉は、冷却風によって移動させられてより低くなったモータカバー2の大径筒部2aの底部に落下し、第二円弧状溝35からエンドカバー30の外部に排出されることになる。
Further, in the slip ring mechanism 200 according to the embodiment, the first flow path 38 is an introduction path of the cooling fluid from the outside of the end cover 30 into the inner space portion A1, and the second flow path 39 is the outer space It is a lead-out path for the cooling fluid from the inside of the part A2 to the outside of the end cover 30. At this time, since fresh cooling air which has not yet been subjected to heat exchange in the accommodation space A is always introduced into the inner space A1, the brush 22 is effectively cooled by the cooling air whose temperature is low. At the same time, wear powder is removed. Furthermore, by adjusting the position and opening direction of the first flow passage 38, that is, the first arcuate groove 34, the inflow position / direction of the cooling air to the inner space A1 can be adjusted, thereby brushing the cooling air. 22 can be sprayed efficiently. Further, when the wear powder removed from the brush 22 by the cooling air falls by the action of gravity, the wear powder dropped by the cooling air is moved to move the outer space A2 located outside and below the inner space A1. It can be dropped further to the bottom. For this reason, it is possible to reduce the amount of wear particles remaining in the inner space A1 including the brush 22.
Furthermore, in the slip ring mechanism 200 according to the embodiment, the second arc-shaped groove 35 of the second flow passage 39 in the end cover 30 has a small diameter cylindrical portion of the motor cover 2 when viewed in the rotation center axis direction of the rotating shaft 3 It is located radially outward of 2b. The wear particles dropped to the bottom of the outer space A2 are dropped by the cooling air and dropped to the bottom of the large diameter cylindrical portion 2a of the motor cover 2 and lowered from the second arcuate groove 35 to the end cover 30. It will be discharged to the outside.
 また、実施の形態に係るスリップリング機構200において、第一流路38は、ガイド部材32が延出するエンドカバー30でスリップリング21の回転中心軸の周囲を囲むように収容空間A内に溝状に開口する第一円弧状溝34を含み、且つ第一円弧状溝34の重力方向下方側をエンドカバー30の外部に連通し、第二流路39は、エンドカバー60で第一円弧状溝34の周囲を囲むように収容空間A内に溝状に開口する第二円弧状溝35を含む。このとき、第一円弧状溝34を通じてエンドカバー30から内側空間部A1の径方向断面全周に対して冷却風を流通させることができると共に、第二円弧状溝35を通じて外側空間部A2の径方向断面全周からエンドカバー30に対して冷却風を流通させることができる。さらに、第一流路38が第一円弧状溝34の下方側をエンドカバー30の外部に連通するため、ガイド部材32内の重力方向底部では、冷却風の流速が高くなる。このため、重力の作用によってガイド部材32内の底部に落下するブラシ22の摩耗粉が、効率的に除去される。 Further, in the slip ring mechanism 200 according to the embodiment, the first flow path 38 is in the form of a groove in the housing space A so as to surround the periphery of the rotation center axis of the slip ring 21 by the end cover 30 to which the guide member 32 extends. And the lower side of the first arc-shaped groove 34 in the direction of gravity is communicated with the outside of the end cover 30, and the second flow path 39 is the first arc-shaped groove in the end cover 60. It includes a second arc-shaped groove 35 that opens like a groove in the accommodation space A so as to surround the periphery of 34. At this time, the cooling air can be circulated from the end cover 30 to the entire radial cross section of the inner space A1 through the first arcuate groove 34, and the diameter of the outer space A2 through the second arcuate groove 35. Cooling air can be distributed to the end cover 30 from the entire circumference of the direction cross section. Furthermore, since the first flow passage 38 communicates the lower side of the first arcuate groove 34 to the outside of the end cover 30, the flow velocity of the cooling air is high at the bottom in the direction of gravity in the guide member 32. For this reason, the abrasion powder of the brush 22 falling to the bottom in the guide member 32 by the action of gravity is efficiently removed.
 また、実施の形態のスリップリング機構200では、第一流路38が冷却用流体の導入路を構成し、第二流路39が冷却用流体の導出路を構成していたが、逆であってもよい。すなわち、第一流路38が導出路を構成し、第二流路39が導入路を構成してもよい。このとき、冷却風は、外側空間部A2を通過すると、その行き先を完全に遮る隔壁2dに衝突して流れ方向を変え、隔壁2d上に沿って流れた後、さらに流れ方向を変えて回転シャフト3の絶縁部材27に沿って内側空間部A1内を流れる。このため、隔壁2d及び絶縁部材27の間の隙間には、冷却風がほとんど侵入せず、さらに、侵入する冷却風はブラシ22の摩耗粉を含まない。よって、シール部材6への摩耗粉の侵入を確実に防ぐことができる。また、このとき、第二円弧状溝35を通じてエンドカバー30から外側空間部A2の径方向断面全周に対して冷却風を流通させることができると共に、第一円弧状溝34を通じて内側空間部A1の径方向断面全周からエンドカバー30に対して冷却風を流通させることができる。 Further, in the slip ring mechanism 200 according to the embodiment, the first flow passage 38 constitutes the introduction passage of the cooling fluid, and the second flow passage 39 constitutes the discharge passage of the cooling fluid. It is also good. That is, the first flow passage 38 may constitute a lead-out passage, and the second flow passage 39 may constitute an introduction passage. At this time, when the cooling air passes through the outer space A2, it collides with the partition 2d completely blocking the destination to change the flow direction, and after flowing along the partition 2d, the flow direction is further changed to rotate the rotating shaft The current flows in the inner space A1 along the three insulating members 27. Therefore, the cooling air hardly intrudes into the gap between the partition wall 2 d and the insulating member 27, and further, the infiltrating cooling air does not contain the abrasive powder of the brush 22. Thus, it is possible to reliably prevent the entry of the wear powder into the seal member 6. Further, at this time, the cooling air can be circulated from the end cover 30 to the entire radial cross section of the outer space A2 through the second circular arc groove 35, and the inner space A1 through the first circular arc groove 34. The cooling air can be distributed to the end cover 30 from the entire circumference in the radial direction of the cross-section.
 また、実施の形態のスリップリング機構200では、ガイド部材32は1つの部品として形成されていたが、これに限定されるものでなく、エンドカバー30と一体成形されてもよい。
 また、実施の形態のスリップリング機構200では、ガイド部材32はエンドカバー30に取り付けられていたが、これに限定されるものでない。ガイド部材32は、モータカバー2に取り付けられてもよい。
Moreover, in the slip ring mechanism 200 of embodiment, although the guide member 32 was formed as one component, it is not limited to this, You may integrally mold with the end cover 30. FIG.
Moreover, in the slip ring mechanism 200 of embodiment, although the guide member 32 was attached to the end cover 30, it is not limited to this. The guide member 32 may be attached to the motor cover 2.
 また、実施の形態のスリップリング機構200では、スリップリング構造部20に3つのスリップリング21が設けられていたが、これに限定されるものでなく、スリップリングは、2つ以下であっても、4つ以上であってもよい。さらに、各スリップリングに接触するブラシ22も3つに限定されるものでなく、2つ以下であっても、4つ以上であってもよい。
 また、実施の形態では、回転電機100の第一ロータ11及びステータ13にコイルが設けられ、第二ロータ12に永久磁石が設けられていたが、コイル及び永久磁石の配置構成は、これに限定されない。
 また、実施の形態では、回転電機100はダブルロータ型の回転電機であったが、これに限定されるものでなく、スリップリング及びブラシを備えるものであれば、ロータの数を限定しない。
 また、実施の形態では、冷却用流体として外気である空気を用いていたが、これに限定されるものでなく、冷却用流体は、絶縁性を有する液体でもよい。
Further, in the slip ring mechanism 200 according to the embodiment, the three slip rings 21 are provided in the slip ring structure 20, but the present invention is not limited to this. Even if the number of slip rings is two or less. , May be four or more. Furthermore, the number of brushes 22 in contact with each slip ring is not limited to three, and may be two or less or four or more.
In the embodiment, the coils are provided on the first rotor 11 and the stator 13 of the rotary electric machine 100 and the permanent magnets are provided on the second rotor 12, but the arrangement configuration of the coils and permanent magnets is limited to this. I will not.
In the embodiment, although rotary electric machine 100 is a double rotor type rotary electric machine, the present invention is not limited to this, and the number of rotors is not limited as long as it has slip rings and brushes.
Moreover, although air which is external air was used as a fluid for cooling in embodiment, it is not limited to this, the fluid for cooling may be a liquid which has insulation.
 2 モータカバー(ハウジング)、20 スリップリング構造部、21 スリップリング、22 ブラシ、24 ベースプレート(支持部材)、30 エンドカバー(ハウジング、ハウジングの壁部)、32 ガイド部材(仕切壁)、34 第一円弧状溝(第一溝状部)、35 第二円弧状溝(第二溝状部)、36 第一連通路、37 第二連通路、38 第一流路、39 第二流路、100 回転電機、200 スリップリング機構、A 収容空間、A1 内側空間部(第一空間部)、A2 外側空間部(第二空間部)。 Reference Signs List 2 motor cover (housing), 20 slip ring structure, 21 slip ring, 22 brush, 24 base plate (support member), 30 end cover (housing, wall of housing), 32 guide member (partition wall), 34 first Arc-shaped groove (first groove-shaped portion), 35 second arc-shaped groove (second groove-shaped portion), 36 second series passage, 37 second communication passage, 38 first flow passage, 39 second flow passage, 100 rotation Electric machine, 200 slip ring mechanism, A accommodation space, A1 inner space (first space), A2 outer space (second space).

Claims (7)

  1.  ブラシ及び回転しつつ前記ブラシと接触するスリップリングを含むスリップリング構造部と、
     前記スリップリング構造部を収容する収容空間を含むハウジングと、
     前記スリップリング構造部の周囲を囲むようにして前記ハウジングから前記収容空間内に延出し、前記収容空間を部分的に仕切る仕切壁と
    を備え、
     前記仕切壁は、前記収容空間を仕切ることによって、前記スリップリング構造部を含む第一空間部と、前記仕切壁を挟んで前記第一空間部に隣接して位置し且つ前記第一空間部に連通する第二空間部とを形成し、
     前記ハウジングは、前記第一空間部を前記ハウジングの外部に連通する第一流路と、前記第二空間部を前記ハウジングの外部に連通する第二流路とを含み、
     前記第一流路、前記第一空間部、前記第二空間部及び前記第二流路には、前記ブラシの冷却用流体が流通可能であるスリップリング機構。
    A slip ring structure including a brush and a slip ring which contacts the brush while rotating;
    A housing including a receiving space for receiving the slip ring structure;
    A partition wall extending from the housing into the accommodation space so as to surround the slip ring structure and partially partitioning the accommodation space;
    The partition wall is positioned adjacent to the first space portion with the partition wall interposed between the first space portion including the slip ring structure portion and the first space portion by partitioning the housing space. Forming a second space portion communicating with
    The housing includes a first flow path communicating the first space portion with the outside of the housing, and a second flow path communicating the second space portion with the outside of the housing.
    A slip ring mechanism in which a fluid for cooling the brush can flow through the first flow passage, the first space portion, the second space portion and the second flow passage.
  2.  前記仕切壁は、前記スリップリングの回転中心軸方向に延び且つ一端で開放した筒状の形状を有する請求項1に記載のスリップリング機構。 The slip ring mechanism according to claim 1, wherein the partition wall has a cylindrical shape which extends in the rotation center axis direction of the slip ring and is open at one end.
  3.  前記スリップリング構造部は、前記スリップリングの径方向に延在し且つ前記ブラシを支持する支持部材を有し、
     前記仕切壁は、少なくとも前記支持部材を前記スリップリングの回転中心軸側の内側に含む請求項1または2に記載のスリップリング機構。
    The slip ring structure has a support member extending radially of the slip ring and supporting the brush.
    The slip ring mechanism according to claim 1, wherein the partition wall includes at least the support member on the inner side of the rotation center axis of the slip ring.
  4.  前記第一流路及び前記第二流路は、前記仕切壁が延出する前記ハウジングの壁部で前記収容空間内に開口する請求項1~3のいずれか一項に記載のスリップリング機構。 The slip ring mechanism according to any one of claims 1 to 3, wherein the first flow path and the second flow path open into the accommodation space at a wall portion of the housing to which the partition wall extends.
  5.  前記第一流路及び前記第二流路は、前記仕切壁の延在方向に対して側方に向かって前記ハウジングの外部に開口する請求項1~4のいずれか一項に記載のスリップリング機構。 The slip ring mechanism according to any one of claims 1 to 4, wherein the first flow passage and the second flow passage open laterally to the outside with respect to the extending direction of the partition wall. .
  6.  前記第一流路は、前記ハウジングの外部から前記第一空間部内への前記冷却用流体の導入路であり、
     前記第二流路は、前記第二空間部内から前記ハウジングの外部への前記冷却用流体の導出路である請求項1~5のいずれか一項に記載のスリップリング機構。
    The first flow path is an introduction path of the cooling fluid from the outside of the housing into the first space portion,
    The slip ring mechanism according to any one of claims 1 to 5, wherein the second flow passage is a discharge passage of the cooling fluid from the inside of the second space portion to the outside of the housing.
  7.  前記仕切壁は、前記スリップリングの回転中心軸方向に延び且つ一端で開放した筒状の形状を有し、
     前記第一流路は、前記仕切壁が延出する前記ハウジングの壁部で前記スリップリングの回転中心軸の周囲を囲むように前記収容空間内に溝状に開口する第一溝状部を含み、且つ前記第一溝状部の重力方向下方側を前記ハウジングの外部に連通し、
     前記第二流路は、前記仕切壁が延出する前記ハウジングの壁部で前記第一溝状部の周囲を囲むように前記収容空間内に溝状に開口する第二溝状部を含む請求項1~6のいずれか一項に記載のスリップリング機構。
    The partition wall has a cylindrical shape that extends in the rotation center axis direction of the slip ring and is open at one end,
    The first flow path includes a first groove-like portion that opens like a groove in the accommodation space so as to surround the circumference of the rotation center axis of the slip ring by a wall portion of the housing to which the partition wall extends. And the gravity direction lower side of said 1st grooved part is connected with the exterior of said housing,
    The second flow path includes a second groove-like portion opening like a groove in the accommodation space so as to surround the periphery of the first groove-like portion by a wall portion of the housing to which the partition wall extends. The slip ring mechanism according to any one of Items 1 to 6.
PCT/JP2014/083890 2014-01-08 2014-12-22 Slip ring mechanism WO2015104984A1 (en)

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JP2014001557A JP2015130756A (en) 2014-01-08 2014-01-08 slip ring mechanism

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Publication number Priority date Publication date Assignee Title
JP6829216B2 (en) * 2018-01-12 2021-02-10 株式会社ニフコ Slip ring device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5562168U (en) * 1978-10-24 1980-04-26
JPS59161372U (en) * 1983-04-13 1984-10-29 株式会社日立製作所 Current collector cooling device
JPH0199451A (en) * 1987-10-12 1989-04-18 Nippon Denso Co Ltd Ac generator for vehicle
JP2000139058A (en) * 1998-11-02 2000-05-16 Denso Corp Alternator for vehicle
DE102012203098A1 (en) * 2012-02-29 2013-04-04 Continental Automotive Gmbh Electrical machine e.g. universal motor has brush system equipped with filter for filtering abrasive particles, and air filter for circulating air to sliding contact connection of brushes and slip rings

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5562168U (en) * 1978-10-24 1980-04-26
JPS59161372U (en) * 1983-04-13 1984-10-29 株式会社日立製作所 Current collector cooling device
JPH0199451A (en) * 1987-10-12 1989-04-18 Nippon Denso Co Ltd Ac generator for vehicle
JP2000139058A (en) * 1998-11-02 2000-05-16 Denso Corp Alternator for vehicle
DE102012203098A1 (en) * 2012-02-29 2013-04-04 Continental Automotive Gmbh Electrical machine e.g. universal motor has brush system equipped with filter for filtering abrasive particles, and air filter for circulating air to sliding contact connection of brushes and slip rings

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