WO2015101603A1 - Device and method for controlling deposit formation - Google Patents
Device and method for controlling deposit formation Download PDFInfo
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- WO2015101603A1 WO2015101603A1 PCT/EP2014/079378 EP2014079378W WO2015101603A1 WO 2015101603 A1 WO2015101603 A1 WO 2015101603A1 EP 2014079378 W EP2014079378 W EP 2014079378W WO 2015101603 A1 WO2015101603 A1 WO 2015101603A1
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- Prior art keywords
- subsystem
- liquid
- deposit
- main system
- temperature
- Prior art date
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- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 55
- 239000007788 liquid Substances 0.000 claims abstract description 125
- 238000002604 ultrasonography Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 44
- 239000000126 substance Substances 0.000 claims description 26
- 238000001514 detection method Methods 0.000 claims description 23
- 238000012544 monitoring process Methods 0.000 claims description 15
- 239000000498 cooling water Substances 0.000 claims description 7
- 238000005086 pumping Methods 0.000 claims description 6
- 230000003134 recirculating effect Effects 0.000 description 26
- 239000012530 fluid Substances 0.000 description 22
- 230000008569 process Effects 0.000 description 12
- 239000000654 additive Substances 0.000 description 11
- 238000005259 measurement Methods 0.000 description 9
- 239000000047 product Substances 0.000 description 7
- 230000001276 controlling effect Effects 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- 230000003247 decreasing effect Effects 0.000 description 5
- 230000000996 additive effect Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 239000002585 base Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000002706 hydrostatic effect Effects 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000003373 anti-fouling effect Effects 0.000 description 2
- 239000000872 buffer Substances 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 235000013980 iron oxide Nutrition 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
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- 239000000758 substrate Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/008—Control or steering systems not provided for elsewhere in subclass C02F
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/34—Treatment of water, waste water, or sewage with mechanical oscillations
- C02F1/36—Treatment of water, waste water, or sewage with mechanical oscillations ultrasonic vibrations
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F5/00—Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
- C02F5/02—Softening water by precipitation of the hardness
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/02—Analysing fluids
- G01N29/024—Analysing fluids by measuring propagation velocity or propagation time of acoustic waves
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/02—Non-contaminated water, e.g. for industrial water supply
- C02F2103/023—Water in cooling circuits
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/001—Upstream control, i.e. monitoring for predictive control
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/02—Temperature
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/40—Liquid flow rate
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/44—Time
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/22—Eliminating or preventing deposits, scale removal, scale prevention
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B17/00—Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
- G01B17/02—Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations for measuring thickness
- G01B17/025—Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations for measuring thickness for measuring thickness of coating
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/022—Liquids
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/025—Change of phase or condition
- G01N2291/0258—Structural degradation, e.g. fatigue of composites, ageing of oils
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/028—Material parameters
- G01N2291/02854—Length, thickness
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/04—Wave modes and trajectories
- G01N2291/044—Internal reflections (echoes), e.g. on walls or defects
Definitions
- the invention relates to the deposit control in water bearing systems, particularly in open recirculating cooling water systems.
- additives are on the market that can be added to the recirculating water in order to specifically avoid corrosion, scaling or fouling. These additives are normally fed at a feeding rate needed to maintain a relatively constant concentration in the recirculating water. The feeding rate is typically controlled to replace the amount of the additives that are consumed within the recirculating system and that are removed with the blowdown stream.
- composition of the recirculating water changes unexpectedly.
- Such unexpected changes can have various causes.
- the temperature and thus also the composition of the fresh water (makeup water) that is added to the system varies over the year.
- key operation indicators such as pH value, electrical conductivity, and the like are not directly linked to deposit formation. Even if electrical conductivity and pH value are stable over time, undesired scaling may occur. Ongoing processes may compensate one another. For example, when the pH value is decreased for some reason, this may lead to an increase of the concentration of e.g. basic CaC0 3 in the recirculating water thus increasing the pH value again. Furthermore, a sudden change of the pH value, for example, can have various reasons. The pump that supplies acid or base to the recirculating water may be broken, the pH meter may be broken, the storage tank containing acid, base or buffer may be empty, and the like. Therefore, a key operation indicator may change for various reasons that all have the same consequence of undesired deposit formation.
- US 2009/0277841 discloses a process for operation of evaporative recirculating cooling systems.
- the method is said to eliminate or reduce discharge from the system without creating any localized corrosive or scaling conditions as a result of the treatment process.
- the described measurement and control system generally comprises an array of measurements, a means of implementing control logic, and an array of control actions including activating an ion exchange device to treat makeup water.
- the measurements include one or more of pH, conductivity, hardness, alkalinity, corrosiveness, scaling tendency, treatment additive dosage level, and treatment additive residual of the makeup, treated makeup, and recirculating water.
- US 2010/0176060 and US 2013/0026105 disclose the control of scaling in a cooling water system with C0 2 based upon measurements of the cooling water's pH, alkalinity and Ca 2+ concentration.
- a further problem is that the formation of certain deposits is irreversible. This is particularly the case for scaling. While sophisticated anti-scaling additives are available on the market that are capable of effectively avoiding the deposition of the scaling on surfaces at appropriate dosages, they are usually not capable of removing the scaling once it has been deposited. In consequence, the dosage of anti-scaling additives in the recirculating water is typically kept higher than really necessary in order to avoid scaling formation, just to ensure that no scaling is irreversibly formed.
- the object of the present invention is solved by a method for controlling deposit formation in a liquid bearing system comprising a main system and a subsystem, wherein a liquid is transported inside the main system and/or the subsystem, the method comprising the step of altering a property of the liquid inside the subsystem such that it differs from the property of the liquid inside the main system in a manner that deposit formation inside the subsystem is more promoted than inside the main system.
- the subsystem as a watchdog or as an early warning system, because it has been surprisingly found that artificial process conditions can be established that promote deposit formation, i.e. that are harsher process conditions with respect to deposit formation.
- the liquid that is processed under such harsher process conditions tends to form deposits, in particular scaling, inside the subsystem ahead of the recirculating liquid that is processed under the current operational conditions of the liquid bearing system inside the main system.
- the main system and the subsystem are configured such that the liquid has access to both the main system and the subsystem.
- the concentration of a treatment chemical inside the subsystem is the same as the concentration of the treatment chemical inside the main system advantageously.
- the treatment chemical may be configured such that the treatment chemical comprises antideposit components.
- the liquid is recirculated inside the liquid bearing system.
- treatment chemicals are fed to the liquid bearing system all the time, wherein the composition of the treatment chemical is changed as soon deposit formation is detected inside the subsystem.
- the artificial process conditions can be adjusted over a broad range so that different degrees of harshness are possible.
- a buffer between the harsher conditions in the bypass and the current conditions in the operational water bearing system can be freely adjusted to allow for a comparatively early or for a comparatively late initiation of counter measure, respectively.
- the deposit formation is derived from detecting a key operation indicator such as pH value, electrical conductivity and the like.
- the pipes of the main system and the subsystem are made from the same material.
- the subsystem comprises a detection device for detecting the deposit formation. Consequently it is advantageously possible to detect a key performance indicator directly.
- a key performance indicator according to the invention is a property that is directly linked to the presence or absence of a deposit, particularly corrosion, scaling, and/or fouling. It has been surprisingly found that deposit control can be substantially improved when it is not based on monitoring of key operation indicators such as the pH-value, but on monitoring of key performance indicators instead, namely deposit formation, as corrosion, scaling and fouling for instance.
- the subsystem is a bypass. It has been surprisingly found that the monitoring of key performance indicators can advantageously be performed in a bypass wherein artificial process conditions that promote deposit formation are set inside the bypass. Once a significant change of key performance indicators is detected under the artificial conditions within the bypass, e.g. the beginning of scaling, appropriate
- countermeasures may be initiated, e.g. by increasing the dosage of anti-scaling additive.
- the condition of the liquid, in particular of recirculating water, in the bypass differs from the condition of the liquid in the main system.
- the temperature and/or the flow velocity of the recirculating water in the bypass is/are higher than that of the recirculating water in the main system.
- At least one property of the liquid inside the subsystem is manipulated by a manipulation device.
- the liquid inside the subsystem and the liquid in the main system have only one non-equivalent property.
- the subsystem represents the main system as closely as possible advantageously.
- artificial process conditions can be established without substantially altering the thermal conditions of the system.
- the temperature of the recirculating water in the bypass does not need to be changed compared to the temperature of the recirculating water in the operational water bearing system.
- liquid inside the subsystem is configured such that a Reynolds number of the liquid inside the subsystem is greater than 8,000 and preferably between 10,000 and 20,000.
- the deposit formation will be accelerated, if the Reynolds number is greater inside the subsystem than inside the main system and the Reynolds number inside the subsystem is greater than 8,000 and preferably between 10,000 and 20,000.
- the stream inside the bypass is not laminar but turbulent, whereas the stream in main system is not turbulent but laminar.
- the Reynolds number depends on the density, the viscosity, the flow velocity and the dimensions of the liquid.
- a first flow velocity of the liquid inside the subsystem is configured such that the first flow velocity inside the subsystem is greater than a second flow velocity inside in the main system.
- the volume flow of the liquid in the bypass is higher than that of the liquid in the main system.
- the volume flow or the first velocity in the bypass is higher by at least 0.01 m/sec, more preferably by at least 0.05 m/sec, still more preferably by at least 0.1 m/sec, yet more preferably by at least 0.15 m/sec, most preferably by at least 0.2 m/sec, and in particular by at least 0.25 m/sec than the flow velocity of the liquid in the main system.
- the temperature of the recirculating water in the bypass does not significantly differ from the temperature of the recirculating water in the operational water bearing system.
- the temperature difference is not more than 1 °C, more preferably not more than 0.5°C, most preferably not more than 0.2°C.
- the first flow velocity inside the subsystem is mainly realized by a pumping device.
- the flow velocity may easily be adjusted by a suitable pump inside the bypass.
- the kinetic energy entrained by the pump in order to increase the first flow velocity of the liquid in the bypass is much lower than the energy that would otherwise be entrained by increasing the water temperature in the bypass.
- a hydrostatic, hydrodynamic or atmospheric pressure of the main system is only used for acceleration.
- the current situation in the main system is very closely reflected by the current situation in the bypass at favored conditions with respect to deposit formation.
- the deposit formation is detected by means of ultrasound, wherein an ultrasonic signal is emitted and a reflected ultrasonic signal is detected.
- the measurement provides information about the thickness and/or composition of the deposit. Suitable methods and devices to measure key performance indicators by means of ultrasound are known from the prior art. These methods and devices preferably also monitor the temperature so that additional conclusions can be drawn from the temperature values.
- the deposit is detected by a device, for detecting deposits in a reflection area inside a liquid-bearing system comprising an ultrasonic transducer for emitting an ultrasonic emission signal towards the reflection area and a first detection means for detecting an ultrasonic reflection signal obtained by reflection of the ultrasonic emission signal in the reflection area, wherein a second detection means is disposed in the reflection area, the second detection means being configured to detect a specific kind of deposit.
- the deposit formation inside the subsystem is detected by one of the methods disclosed in WO 2009/141 135.
- the deposit formation is detected by a method for a high precision measurement of a
- the fluid/deposit or fluid/wall interface is either the interface of the fluid with the deposit on the reflection area or the interface of the fluid with the wall in the reflection area, wherein the time-domain resolution power is 1 ns or less than 1 ns.
- the deposit is detected by one of the devices disclosed in WO 2009/141 135.
- a device for a high precision measurement of a characteristic of a fouling and/or scaling deposit inside a fluid pipe or of a characteristic of a portion of the wall inside a fluid pipe wherein the device comprises an ultrasonic transducer, wherein the device further comprises a reflection area in a portion of the wall or attached to a portion of the wall of the fluid pipe at a location substantially opposite of the ultrasonic transducer, wherein the distance between the ultrasonic transducer on the one hand and a fluid/deposit interface or a fluid/wall interface on the other hand is measured in an absolute distance measurement by means of evaluating the time-domain reflective signal of the fluid/deposit or fluid/wall interface, wherein the fluid/deposit or fluid/wall interface is either the interface of the fluid with the deposit on the reflection area or the interface of the fluid with the wall in the reflection area, wherein the time-domain resolution power of the device is 1 ns or less than 1 ns.
- the deposit inside the subsystem is detected by one of the methods disclosed in WO 2013 / 092 819.
- the method for detecting deposit formation comprises a method for detecting and analyzing deposits on the reflecting area, in particular inside the liquid-bearing system, comprising the steps of:
- WO 2013/092819 also discloses devices for detecting and analyzing deposits in a reflecting are. These devices may be attached to the subsystem in order to detect deposit formation.
- the device comprises an ultrasonic transducer for emitting an ultrasonic emission signal towards the reflecting area, a detection means for detecting an ultrasonic reflection signal obtained by reflection of the ultrasonic emission signal in the area of the reflecting area and an analyzing unit for determining a distribution of the run 5 time of the detected ultrasonic reflection signal in response to a specified variable and for analyzing the distribution in order to determine if deposits are deposited at least partially onto the reflecting area.
- the deposit formation is detected by one of devices disclosed in WO 2013/092820.
- the device for detecting the deposit comprise a device for detecting deposits in a reflecting area inside a liquid-bearing system comprising an ultrasonic transducer for emitting an ultrasonic 5 emission signal towards the reflecting area and a detection means for detecting an ultrasonic reflection signal obtained by reflection of the ultrasonic emission signal in the area of the reflecting area, wherein the device further comprises a heater for increasing the temperature of the reflecting area.
- WO 2013/092820 also discloses a method for detecting fouling and/or scaling deposits in a reflecting area, in particular inside a liquid-bearing system, comprising a step of emitting an ultrasonic emission signal towards the reflecting area by an ultrasonic transducer and a step of detecting an ultrasonic reflection signal obtained by reflection of the ultrasonic emission signal in the area of the reflecting area by detection means, wherein the temperature of the reflecting area is increased by the heater.
- the deposit is measured by one of the methods disclosed in WO 2013/092820.
- the concentration of the treatment chemicals inside the liquid bearing system is continuously or stepwise decreased, in particular following a mathematical function. In particular the decrease continues till deposit formation is detected inside the subsystem. Furthermore it is provided that the concentration of the treatment chemicals inside the liquid bearing system is manipulated, in particular decreased, every time interval, wherein the time interval corresponds to a dwell time.
- the dwell time is set by basic parameters describing the liquid bearing system such as the total volume of the liquid inside the liquid bearing system and the loss of liquid during the running of the liquid bearing system.
- the concentration of the treatment chemical inside the liquid bearing system is regulated by manipulating the amount of treatment chemicals and/or liquid being fed to the liquid bearing system in order to compensate the loss of treatment chemicals and/or liquid during running the liquid bearing system. Furthermore it is provided that the concentration of the treatment chemical, in particular an antiscaling product, inside the liquid bearing system is increased as soon a deposit formation inside the subsystem is detected.
- the amount of treatment chemicals fed to the liquid bearing system is a multiple, in particular the double, of the amount of treatment chemicals that were fed to the liquid bearing system in a previous time interval. Furthermore it is provided that the concentration of the treatment chemical inside the liquid bearing system is decreased again after the concentration of the treatment chemical was decreased in the previous time interval.
- the subsystem comprises a heater.
- a heater may heat the liquid in the subsystem.
- Such a heater may heat the liquid in the subsystem.
- Such parts of the main system are for example parts of the main system that are responsible for a heat exchange.
- the temperature of the part of the main system being far away from the subsystem favors deposit formation inside the part of the main system compared to those parts of the main system having a lower temperature. Equalizing the thermodynamic conditions of the liquid inside the subsystem and inside the part of the main system being far away from the substrate may guarantee that the subsystem even operates as an early warning system for parts of the main system that are usually favored for deposit formation.
- the liquid bearing system is a cooling water system having an outflow and an inflow, wherein water is transported inside the main system and/or the subsystem, wherein the subsystem is a bypass, the method comprising the step of altering a property of the water inside the bypass such that it differs from the property of the water inside the main system in a manner that scaling formation inside the subsystem is more promoted than inside the main system, wherein a first flow velocity of the liquid inside the subsystem is greater than a second flow velocity inside the main system, wherein the Reynolds number of the water inside the subsystem is between 10,000 and 20,000, wherein the scaling formation inside the subsystem is detected by means of ultrasound, wherein an ultrasonic signal is emitted and a reflected ultrasonic signal is detected.
- the temperature inside the subsystem is adapted by a heater.
- an additional treatment chemical is fed to the liquid bearing system as soon as a deposit inside the subsystem is detected.
- Another subject of the present invention is a device for controlling deposit formation in a liquid bearing system comprising a main system and a subsystem, wherein a liquid is transportable inside the main system and/or the subsystem, wherein the device is configured for altering a property of the liquid inside the subsystem such that it differs from the property of the liquid inside the main system in a manner that deposit formation inside the subsystem is more promoted than inside the main system. It is herewith advantageously possible to detect and/or identify deposit inside the subsystem and timely react by initiating countermeasures in order to avoid deposit formation inside the main system.
- the subsystem may identify timely deposit formation, in particular scaling, inside the subsystem and therefore proper countermeasures may be started in order to avoid deposit formation inside the liquid bearing system.
- Figure 2 shows a first exemplary embodiment of the method according to the present invention.
- Figure 3 shows a first exemplary embodiment of the method according to the present invention.
- FIG 1 a first exemplary embodiment of a method for controlling deposit 60 formation in a liquid bearing 100 system according to the present invention is illustrated.
- a liquid 5, in particular water inside the liquid bearing system 100 is transported, in particular recirculated through the liquid bearing system 100.
- the liquid bearing system 100 comprises a main system 1 and a subsystem 2.
- the main system 1 comprises a pipe 3 for guiding the liquid 5.
- the main system 1 also comprises other components such as a tank, a cooling water tower, a cooling or process system.
- the subsystem 2 is configured as a bypass, i. e.
- the liquid 5 inside the subsystem 2 is mainly equivalent to the liquid 5 inside the main system 1.
- the liquid 5 inside the subsystem 2 has the same concentration of treatment chemicals compared to the liquid 5 inside the main system 1 .
- the liquid bearing system 100 is configured such that the liquid 5 inside the subsystem 2 has a promoted tendency for forming deposit 60 compared with the liquid 5 inside the main system 1 . As a result the deposit 60 is formed firstly in the subsystem 2.
- the subsystem 2 comprises a detection device 8 for detecting deposit 60 formation and consequently it is advantageously possible to detect deposit 60 inside the subsystem 2 before deposit 60 formation starts inside the main system 1 of the liquid bearing system 100.
- the subsystem 2 according to the present invention and the detection device for detecting deposit formation forms a watchdog or an early warning system for the main system 1 of the liquid bearing system 100.
- the detection of deposit 60 inside the subsystem 2 starts a countermeasure that prevents the deposit 60 formation inside the main system 1 advantageously. For instance an antiscaling product is fed to the liquid bearing system 100 immediately in order to avoid scaling from the beginning inside the liquid bearing system 100.
- a device for monitoring the temperature mounted at the wall of the pipe 3,3' determinate the temperature at the wall of the pipe 3,3'.
- a first mean 81 for measuring a first temperature 75 is located at a first spot being spaced by a first distance 69 from the wall of the pipe 3,3'.
- a second mean 82 for measuring a second temperature 74 is localized at a second spot being spaced by a second distance from the wall of the pipe 3,3'.
- the second distance 72 is greater than the first distance 75 and/or the first mean 81 for measuring the first temperature 75 and the second mean 82 for measuring the second temperature 74 are included in a common body that has a homogenous thermal conductivity. Moreover the first spot and the second spot are localized between the wall of the pipe 3,3' and the heater 80. Provided that a temperature at the heater 78 differs from the temperature 76 at the wall of the pipe the temperature gradually changes from the heater 80 to the wall of the pipe 3,3' as it is illustrated in the plot, placed on the left side of figure 2. The plot shows the temperature 70 in dependency of the distance 73.
- the temperature 76 at the wall of the pipe is based on the first temperature 75 and the second temperature 74.
- the approximation of the temperature 71 at the wall takes also into account the first and the second distance 69 and 72.
- the temperature at the wall of the pipe is
- the subsystem 2 is at least partially shaped as a cuboid.
- the heater 80 is located symmetrical to the center line 51 of the subsystem, i.e. a symmetry axis of the heater 80 is located at the center line of the subsystem 2.
- an ultrasonic transducer emits am emitted ultrasonic signal 20, subsequently the emitted ultrasonic signal 20 is transformed to a reflected ultrasonic signal 21 by reflection from a reflection area 10 and finally the ultrasonic signal is detected by the detection means.
- the reflection area 10 is located opposite to the device for detecting deposit 8, in particular scale. Based on the travel time of the ultrasonic signal it is possible to measure an effective diameter of the pipe 42, wherein the effective diameter of the pipe 42 is reduced compared to a diameter of the pipe 42 due to the deposit formation.
- the device for detection deposit formation 8 comprise a further detection mean that may identify the deposit. Such a further detection means may identify scale, fouling and/or corrosion.
- the device for detecting deposit formation 8, in particular scaling detects an increase in scaling or a growth of scaling and subsequently the concentration of the antiscaling product inside the liquid bearing system 100 is increased immediately after the time interval
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- Environmental & Geological Engineering (AREA)
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- Organic Chemistry (AREA)
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- Immunology (AREA)
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- Cleaning By Liquid Or Steam (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Magnetic Bearings And Hydrostatic Bearings (AREA)
- Rolling Contact Bearings (AREA)
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Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA2934753A CA2934753C (en) | 2014-01-03 | 2014-12-29 | Device and method for controlling deposit formation |
MX2016008618A MX2016008618A (es) | 2014-01-03 | 2014-12-29 | Dispositivo y metodo para controlar la formacion de depositos. |
ES14821663T ES2744428T3 (es) | 2014-01-03 | 2014-12-29 | Dispositivo y método para controlar la formación de depósitos |
BR112016014859-2A BR112016014859B1 (pt) | 2014-01-03 | 2014-12-29 | Dispositivo e método para controlar formação de depósitos, e kit de atualização para um sistema que contém líquido |
CN201480072020.8A CN105873864A (zh) | 2014-01-03 | 2014-12-29 | 用于控制沉积物形成的设备和方法 |
US15/105,352 US10233102B2 (en) | 2014-01-03 | 2014-12-29 | Device and method for controlling deposit formation |
KR1020167020895A KR101852283B1 (ko) | 2014-01-03 | 2014-12-29 | 침착물 형성을 제어하기 위한 장치 및 방법 |
AU2014375246A AU2014375246B2 (en) | 2014-01-03 | 2014-12-29 | Device and method for controlling deposit formation |
RU2016131788A RU2675573C9 (ru) | 2014-01-03 | 2014-12-29 | Устройство и способ борьбы с образованием отложений |
EP14821663.3A EP3089947B1 (en) | 2014-01-03 | 2014-12-29 | Device and method for controlling deposit formation |
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EP (1) | EP3089947B1 (pt-PT) |
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CN107238357B (zh) * | 2017-07-24 | 2020-05-12 | 浙江工贸职业技术学院 | 一种汽车内部管道的杂质检测装置 |
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- 2014-12-29 RU RU2016131788A patent/RU2675573C9/ru active
- 2014-12-29 KR KR1020167020895A patent/KR101852283B1/ko active IP Right Grant
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- 2014-12-29 WO PCT/EP2014/079378 patent/WO2015101603A1/en active Application Filing
- 2014-12-29 EP EP14821663.3A patent/EP3089947B1/en active Active
- 2014-12-29 BR BR112016014859-2A patent/BR112016014859B1/pt active IP Right Grant
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PE20160921A1 (es) | 2016-09-01 |
RU2016131788A (ru) | 2018-02-08 |
CA2934753C (en) | 2022-04-26 |
EP3089947B1 (en) | 2019-06-05 |
KR101852283B1 (ko) | 2018-06-04 |
US10233102B2 (en) | 2019-03-19 |
MX2016008618A (es) | 2016-10-03 |
AU2014375246A1 (en) | 2016-07-07 |
ES2744428T3 (es) | 2020-02-25 |
AU2014375246B2 (en) | 2019-02-14 |
CA2934753A1 (en) | 2015-07-09 |
CN105873864A (zh) | 2016-08-17 |
KR20160104692A (ko) | 2016-09-05 |
CL2016001681A1 (es) | 2017-01-13 |
RU2675573C2 (ru) | 2018-12-19 |
BR112016014859B1 (pt) | 2022-02-15 |
RU2675573C9 (ru) | 2019-03-05 |
EP3089947A1 (en) | 2016-11-09 |
RU2016131788A3 (pt-PT) | 2018-06-29 |
US20160311714A1 (en) | 2016-10-27 |
BR112016014859A2 (pt-PT) | 2017-08-08 |
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