WO2015096189A1 - Device and method for preparing hydrogen through electrolyzing high-temperature water vapour - Google Patents

Device and method for preparing hydrogen through electrolyzing high-temperature water vapour Download PDF

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WO2015096189A1
WO2015096189A1 PCT/CN2014/000849 CN2014000849W WO2015096189A1 WO 2015096189 A1 WO2015096189 A1 WO 2015096189A1 CN 2014000849 W CN2014000849 W CN 2014000849W WO 2015096189 A1 WO2015096189 A1 WO 2015096189A1
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pressure
collector
hair
temperature
depolymerization kettle
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王树金
薛瑞飞
薛瑞艳
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王树金
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/02Hydrogen or oxygen
    • C25B1/04Hydrogen or oxygen by electrolysis of water
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • C25B15/08Supplying or removing reactants or electrolytes; Regeneration of electrolytes
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • C25B9/05Pressure cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/36Hydrogen production from non-carbon containing sources, e.g. by water electrolysis

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  • the invention belongs to the field of new energy, and relates to an electrolysis high-temperature steam hydrogen production device and a hydrogen production method.
  • the density of hydrogen is 0.0899 kg/m 3 ; at -252.7 ° C, it can become a liquid; if the pressure is increased to hundreds of atmospheres, it can be changed to metal hydrogen.
  • hydrogen has the best thermal conductivity. It constitutes 75% of the mass of the universe.
  • Hydrogen can generate thermal energy in a heat engine by combustion to generate thermal energy, and can be used as an energy material for a fuel cell or converted into solid hydrogen for use as a structural material. Replacing coal and oil with hydrogen does not require major modifications to existing technical equipment. For example, the current internal combustion engine can be used with a slight modification. At present, liquid hydrogen has been widely used as a fuel for aerospace power and is an ideal new energy source. However, commercial applications of hydrogen energy are critical to reducing production costs and increasing production efficiency, safe storage and reliable transportation.
  • Water (H 2 O) is composed of hydrogen and oxygen. It is a colorless and odorless transparent liquid under normal temperature and pressure.
  • the specific heat capacity is 4.2 ⁇ 10 3 J/kg ⁇ °C
  • the specific heat capacity of steam is 2.1 ⁇ 10 3 J/ Kg ⁇ °C.
  • Specific heat capacity formula: Q water suction cm (t 1 - t 0 ), c is the specific heat capacity, m is the mass, t 1 is the temperature after the change, and t 0 is the initial temperature.
  • water is usually a solution of substances such as acids, bases, and salts.
  • a certain value nearly 22 MPa
  • Critical water It has several major features: 1, the oxidation capacity is very strong, will The substance to be treated is placed therein, and oxygen is dissolved therein (which can be dissolved in a large amount), and the oxidizing property is stronger than that of potassium permanganate; 2. The combustion resistance is extremely strong, and many substances can be burned therein to emit a flame; 3.
  • H 3 O + is abbreviated as H +
  • 1L of water pure
  • pH -log10([H + ]) pH ⁇ 7 solution is acidic
  • pH 7 solution is neutral
  • pH>7 solution is alkaline.
  • Acidic or basic oxides which are soluble in water react with water to form the corresponding oxoacid or base. The acid and base undergo a neutralization reaction to form a salt and water.
  • this reaction process consumes electrical energy to supplement the heat energy required for ionization decomposition of H 2 O molecules, and then completes the above cycle.
  • H 2 O, H 2 , O 2 are their material carriers. This approach has extensive social practice and a solid theoretical foundation. Of course, this is a theoretical discussion that requires scientific experimentation.
  • the object of the present invention is to provide an electrolysis high-temperature steam hydrogen production device, which solves the problems that the hydrogen production device has low hydrogen efficiency, complicated process, high cost and cannot meet actual needs.
  • Another object of the present invention is to provide a hydrogen production method using the above-described electrolytic high-temperature steam hydrogen production unit.
  • An electrolysis high-temperature steam hydrogen production device comprising a power source, an H depolymerization kettle, an H 2 collector, an O depolymerization kettle, an O 2 collector, a heat conduction bridge, a heat collector, a heating furnace and an electrolytic bridge, wherein
  • the power source is connected to the H depolymerization kettle and the O depolymerization kettle through an electrode, the H depolymerization kettle is connected to the H 2 collector, the O depolymerization kettle is connected to the O 2 collector, and the heat conduction bridge is located between the H depolymerization kettle and the O depolymerization kettle.
  • the pipeline between the heat conduction bridge and the H depolymerization kettle is equipped with a valve 1
  • the pipeline between the heat conduction bridge and the O depolymerization kettle is equipped with a valve 2
  • the heat transfer bridge is provided with a pressure relief port
  • the electrolytic bridge is located at the lower part of the H depolymerization kettle and the O depolymerization kettle, and is connected by a pipeline between the H depolymerization kettle and the O depolymerization kettle
  • the heat collector is located at the heat conduction bridge and Between the electrolytic bridges, a heating furnace is arranged under the collector, and a valve three is arranged on the pipeline between the collector and the heat conducting bridge.
  • valve four is arranged between the H depolymerization kettle and the H 2 collector, and a valve five is installed between the O depolymerization kettle and the O 2 collector.
  • the two ends of the electrolytic bridge are respectively equipped with a valve six and a valve seven.
  • the collector is equipped with a valve eight.
  • the other ends of the electrodes are suspended in an H depolymerization kettle and an O depolymerization kettle, respectively.
  • Heating start the heating furnace, heat the collector, and stop after the pipeline is filled with water vapor;
  • the present invention is a closed system, which changes the current status of the existing hydrogen production device as an open system, and the water (sodium hydroxide aqueous solution) in the system is changed into high temperature (pressure) by heating in the system. After the water vapor, the system is loaded with direct current to prepare hydrogen, which can greatly improve the efficiency of hydrogen production, thereby reducing the cost of preparing hydrogen.
  • Figure 1 is a schematic view of the structure of the present invention.
  • an electrolysis high-temperature steam hydrogen production device which comprises a power source 1, a H depolymerization kettle 2, a H 2 collector 3, an O depolymerization kettle 4, and an O 2 collection.
  • the connection, the O depolymerization kettle 4 and the O 2 collector 5 are connected.
  • the power supply provides current
  • the aqueous sodium hydroxide solution produces hydrogen and oxygen
  • the hydrogen is collected by the H 2 collector
  • the oxygen is collected by the O 2 collector.
  • the role of the electrode is to fully contact the aqueous sodium hydroxide solution to provide an electric current to ensure sufficient electrolysis.
  • the heat transfer bridge 6 is located between the H depolymerization kettle 2 and the O depolymerization kettle 4, and is connected between the H depolymerization kettle 2 and the O depolymerization kettle 4 through a pipeline, between the heat conduction bridge 6 and the H depolymerization kettle 2
  • the pipeline is provided with a valve 10, and a pipeline 2 is arranged on the pipeline between the heat conducting bridge 6 and the O depolymerizing kettle 4, and the heat releasing bridge 6 is provided with a pressure relief port 12.
  • the ninth group of experiments mean, cold test state: reaction temperature average 38.5 ° C, pressure average value 10 kg, current average value 11.117 A, voltage average value 42.0775 V, electric work average value 0.2338875 degrees, cold test output: HO mixed gas discharge water 6.34 kg, production
  • the efficiency is 27.10704933kg/degree
  • the hot test state the reaction temperature average is 167.75 ° C
  • the pressure average is 23 kg
  • the current average is 22.657 A
  • the average voltage is 41.79V
  • the average value of electrical work is 0.39925 degrees
  • the hot test output is 24.68kg of HO mixed gas discharge
  • the output efficiency is 61.81590482kg/degree
  • the output of hot test and cold test is increased by 128.04%.
  • the tenth experiment average value, cold test state reaction temperature average value 34.25 ° C, pressure average value 10.75 kg, current average value 10.38 A, voltage average value 43.1725 V, electric work average value 0.2235625 degrees
  • cold test output HO mixed gas discharge water 5.32 kg, The output efficiency is 23.7964775kg/degree
  • the hot test state the reaction temperature average is 162.75°C
  • the pressure average is 37.5kg
  • the current average is 32.5125A
  • the voltage average is 41.4475V
  • the electric work average is 0.5611458 degrees
  • the hot test output is: HO mixed gas discharge water 19.06 Kg
  • the output efficiency is 33.96621496kg / kWh
  • the comparison between the hot test and the cold test is increased by 42.74%.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)

Abstract

The present invention relates to a device for preparing hydrogen through electrolyzing a high-temperature water vapour. The device comprises a power source, an H depolymerization kettle, an H2 collector, an O depolymerization kettle, an O2 collector, a thermal conductive bridge, a thermal collector, a heating furnace and an electrolytic bridge, wherein the power source is connected to the H depolymerization kettle and the O depolymerization kettle via electrodes, the H depolymerization kettle is connected with the H2 collector, and the O depolymerization kettle is connected with the O2 collector; the thermal conductive bridge is located between the H depolymerization kettle and the O depolymerization kettle, and connected to the H depolymerization kettle and the O depolymerization kettle respectively via pipelines; the electrolytic bridge is located below the H depolymerization kettle and the O depolymerization kettle, and connected to the H depolymerization kettle and the O depolymerization kettle respectively via pipelines; and the thermal collector is located between the thermal conductive bridge and the electrolytic bridge, and the heating furnace is mounted below the thermal collector. The present invention is a closed system, in which the production efficiency of hydrogen can be notably improved by converting water in an "electrolytic kettle" into a high-temperature (pressure) water vapour and then loading a direct current on the "electrolytic kettle" for preparing hydrogen.

Description

电解高温水蒸汽制氢装置及制氢方法Electrolytic high-temperature steam hydrogen production device and hydrogen production method 技术领域Technical field
本发明属于新能源领域,涉及一种电解高温水蒸汽制氢装置及制氢方法。The invention belongs to the field of new energy, and relates to an electrolysis high-temperature steam hydrogen production device and a hydrogen production method.
背景技术Background technique
目前,随着各种能源的开发和利用,世界各国都在寻找和开发氢能源,氢能源作为一种新兴能源正有待于取缔传统能源。然而到目前为止,在世界范围内所有的制取氢气方法。如:直流电解水制氢(即传统法)、太阳能热分解水制氢、太阳能发电电解水制氢、阳光催化光解水制氢、太阳能生物制氢等诸多方法,因成本过高、生产效率低或者是污染环境等需要实质性的突破。At present, with the development and utilization of various energy sources, countries all over the world are looking for and developing hydrogen energy. As an emerging energy source, hydrogen energy is waiting to be banned from traditional energy sources. However, to date, all methods of hydrogen production have been made worldwide. Such as: DC electrolysis water hydrogen production (ie traditional method), solar thermal decomposition water hydrogen production, solar power electrolysis water hydrogen production, sunlight catalytic photolysis water hydrogen production, solar biohydrogen production and many other methods, due to high cost, production efficiency A low or a polluted environment requires a substantial breakthrough.
(一)氢气的基本性质(1) Basic properties of hydrogen
在标准状态下,氢气的密度为0.0899kg/m3;在-252.7℃时,可成为液体;若将压力增大到数百个大气压,又可变为金属氢。在所有气体中,氢气的导热性最好。它构成了宇宙质量的75%,除空气中含有氢气外,它主要以化合物的形态贮存于水中,而水是地球上最广泛的物质。如把海水中的氢全部提取出来,它所产生的总热量比地球上所有化石燃料放出的热量还大9000倍。氢的燃烧性能好(化学方程式:2H2+O2(燃烧)=2H2O+热量),点燃快,燃烧速度快,燃点高,发热值为142,351kJ/kg,是汽油发热值的3倍,是所有化石燃料、化工燃料和生物燃料中最高的,与空气混合时有广泛的可燃范围。氢气本身无毒,与其他燃料相比燃烧时最清洁,除生成水和少量氮化氢外不会产生对环境有害的污染物质,少量的氮化氢经过适当处理也不会污染环境,而且燃烧生成的水还可继续制氢,反复循环使用。氢气可以通过燃烧产生热能在热力发动机中产生机械能,又可以作为能源材料用于燃料电池,或转换成固态氢用作结构材料。用氢代替煤和石油,不需对现有的技术装备作重大的改造,如现在的内燃机稍加改装即可使用。目前液氢已广泛用作航天动力的燃料,是一种理想的新能源。但氢能的商业应用有待降低生产成本和提高生产效率、安全贮存和可靠运输成为关键。In the standard state, the density of hydrogen is 0.0899 kg/m 3 ; at -252.7 ° C, it can become a liquid; if the pressure is increased to hundreds of atmospheres, it can be changed to metal hydrogen. Among all gases, hydrogen has the best thermal conductivity. It constitutes 75% of the mass of the universe. In addition to hydrogen in the air, it is mainly stored in water in the form of compounds, which are the most extensive substances on earth. If all the hydrogen in the seawater is extracted, it will produce 9000 times more total heat than all the fossil fuels on Earth. Hydrogen has good combustion performance (chemical equation: 2H 2 + O 2 (combustion) = 2H 2 O + heat), fast ignition, fast burning speed, high ignition point, and the heating value is 142,351kJ/kg, which is 3 times of the heating value of gasoline. It is the highest of all fossil fuels, chemical fuels and biofuels, and has a wide range of flammability when mixed with air. Hydrogen itself is non-toxic and is the cleanest when burned compared to other fuels. It does not produce environmentally harmful pollutants other than water and a small amount of hydrogen fluoride. A small amount of hydrogen nitride will not pollute the environment after proper treatment, and it will burn. The generated water can also continue to produce hydrogen and be recycled repeatedly. Hydrogen can generate thermal energy in a heat engine by combustion to generate thermal energy, and can be used as an energy material for a fuel cell or converted into solid hydrogen for use as a structural material. Replacing coal and oil with hydrogen does not require major modifications to existing technical equipment. For example, the current internal combustion engine can be used with a slight modification. At present, liquid hydrogen has been widely used as a fuel for aerospace power and is an ideal new energy source. However, commercial applications of hydrogen energy are critical to reducing production costs and increasing production efficiency, safe storage and reliable transportation.
(二)水的基本性质(2) Basic properties of water
水(H2O)是由氢、氧两种元素组成,在常温常压下为无色无味的透明液体,比热容为4.2×103J/kg·℃,蒸汽比热容是2.1×103J/kg·℃。比热容公式:Q水吸=cm(t1-t0),c为比热容,m为质量,t1为变化后温度,t0为初始温度。Water (H 2 O) is composed of hydrogen and oxygen. It is a colorless and odorless transparent liquid under normal temperature and pressure. The specific heat capacity is 4.2×10 3 J/kg·°C, and the specific heat capacity of steam is 2.1×10 3 J/ Kg·°C. Specific heat capacity formula: Q water suction = cm (t 1 - t 0 ), c is the specific heat capacity, m is the mass, t 1 is the temperature after the change, and t 0 is the initial temperature.
在自然界中,水通常是酸、碱、盐等物质的溶液。当温度高于374.2℃压力达到一定值(近乎22MPa)时,因高温膨胀密度和高压压缩密度的气态水便不能通过加压转化为液态,气体、液体完全交融在一起形成一种特殊物质“超临界水”。它具有几大特点:1、氧化能力极强,将 需要处理的物质放入其中,再向其中溶解氧气(可以大量溶解),氧化性强于高锰酸钾;2、助燃性极强,许多物质都可以在其中燃烧,冒出火焰;3、溶解性极强,它可以溶解很多物质(比如油),且在溶解时体积会大大缩小,这是因为超临界水会紧紧裹住油;4、腐蚀性极强,它能够缓慢地溶解腐蚀几乎所有金属,甚至包括黄金(与王水相仿);5、超级催化作用,在超临界水中化学物质会加快反应速度,有些更可以提高100倍达到恐怖级。In nature, water is usually a solution of substances such as acids, bases, and salts. When the temperature is higher than 374.2 °C and the pressure reaches a certain value (nearly 22 MPa), the gaseous water with high temperature expansion density and high pressure compression density cannot be converted into liquid state by pressure, and the gas and liquid are completely blended together to form a special substance. Critical water". It has several major features: 1, the oxidation capacity is very strong, will The substance to be treated is placed therein, and oxygen is dissolved therein (which can be dissolved in a large amount), and the oxidizing property is stronger than that of potassium permanganate; 2. The combustion resistance is extremely strong, and many substances can be burned therein to emit a flame; 3. Dissolving Very strong, it can dissolve a lot of substances (such as oil), and the volume will be greatly reduced when dissolved, because supercritical water will tightly wrap the oil; 4, very corrosive, it can slowly dissolve corrosion almost All metals, even gold (similar to aqua regia); 5, super catalyzed, chemical substances in supercritical water will speed up the reaction, and some can be increased by 100 times to reach the terrorist level.
水的热稳定性很强,在被加热到2000℃以上开始分解为氢和氧,但在通电的条件下不加热也会离解为氢和氧(化学方程式:2H2O+热量(分解)=2H2↑+O2↑。)。纯水有极微弱的导电能力,但普通的水因含有少量电解质而具有导电能力。水是一种极弱的中性电解质,呈现多级电离,且可逆,并达到平衡。离子方程式:
Figure PCTCN2014000849-appb-000001
通常H3O+简写为H+
Figure PCTCN2014000849-appb-000002
在25℃时,1L水(纯)中有1×10-7molH2O电离,H+1和OH-1各等于1×10-7mol/L。Kw=[H+][OH-]=1×10-14。pH=-log10([H+])pH<7溶液为酸性,pH=7溶液为中性,pH>7溶液为碱性。能溶于水的酸性氧化物或碱性氧化物都能与水反应,生成相应的含氧酸或碱。酸和碱发生中和反应生成盐和水。
The heat stability of water is very strong. It is decomposed into hydrogen and oxygen when heated above 2000 °C, but it will dissociate into hydrogen and oxygen without heating under chemical conditions (chemical equation: 2H 2 O + heat (decomposition) = 2H 2 ↑+O 2 ↑.). Pure water has a very weak electrical conductivity, but ordinary water has electrical conductivity because it contains a small amount of electrolyte. Water is a very weak neutral electrolyte that exhibits multiple levels of ionization, is reversible, and reaches equilibrium. Ion equation:
Figure PCTCN2014000849-appb-000001
Usually H 3 O + is abbreviated as H + ,
Figure PCTCN2014000849-appb-000002
At 25 ℃, 1L of water (pure) has 1 × 10 -7 molH 2 O ionization, H +1 OH -1, and each equal to 1 × 10 -7 mol / L. Kw = [H + ] [OH - ] = 1 × 10 -14 . pH=-log10([H + ]) pH<7 solution is acidic, pH=7 solution is neutral, pH>7 solution is alkaline. Acidic or basic oxides which are soluble in water react with water to form the corresponding oxoacid or base. The acid and base undergo a neutralization reaction to form a salt and water.
1m3氢气在标准状态下,用传统电解水法制取需要消耗电能4-4.5kwh(度)(一度电的热量=3.6×106J),按最高值4.5度换算成热量1.62×107J(4.5×3.6×106)。设:1m3氢气在常温状态下需要消耗m kg水,由化学方程式2H2O=2H2+O2可解得:m=(36×0.0899)÷4=0.8091kg。根据能量守恒定律0.8091kg的水完全电解,所需的热能应等于大于1.62×107J。1m 3 hydrogen in the standard state, using traditional electrolytic water method to produce electricity consumption of 4-4.5kwh (degrees) (heat of one degree of electricity = 3.6 × 10 6 J), converted to a heat of 1.62 × 10 7 J according to the highest value of 4.5 degrees (4.5 × 3.6 × 10 6 ). It is assumed that 1 m 3 of hydrogen needs to consume m kg of water at normal temperature, and can be obtained by the chemical equation 2H 2 O=2H 2 +O 2 : m=(36×0.0899)÷4=0.8091 kg. According to the energy conservation law, 0.8091 kg of water is completely electrolyzed, and the required thermal energy should be equal to more than 1.62 × 10 7 J.
水分解是一个吸热过程。当水吸收热量温度高达3000K时,完全分解成氢气和氧气。设0.8091kg水在常温状态下,被加热到3000K(2726.8℃)时,完全分解生成1m3氢气所需要的热量4.7351×106J{Q水吸=cm(t1-t0)=4.2×103×0.8091×(100-20)+2.1×103×0.8091×(2726.8-100)},与传统制氢法相比热量消耗下降70.77%{计算式=[(4.7351×106J)-(1.62×107J)]÷(1.62×107J)}。这预示其成本可能会有较大的下降空间。Water decomposition is an endothermic process. When the water absorbs heat up to 3000K, it is completely decomposed into hydrogen and oxygen. When 0.8091 kg of water is heated to 3000 K (2726.8 °C) at room temperature, the heat required to completely decompose 1 m 3 of hydrogen is 4.7351×10 6 J{Q water absorption = cm(t 1 -t 0 )=4.2× 10 3 × 0.8091 × (100-20) + 2.1 × 10 3 × 0.8091 × (2726.8 - 100)}, compared with the traditional hydrogen production method, the heat consumption is reduced by 70.77% {calculated formula = [(4.7351 × 10 6 J) - ( 1.62 × 10 7 J)] ÷ (1.62 × 10 7 J)}. This indicates that there may be a large room for cost reduction.
当温度达2000K(分解临界点)时,在水蒸汽体中产生OH-离子、H+离子,极少量超饱和的OH-与OH-、H+与H+相结合生成氧气和氢气溢出。其中的OH-、H+保持动态平衡,这一过程非常缓慢。如果(基于传统法的温度变化)在其上再加载直流电形成正、负电荷场。由于正电荷(场)吸引(导)OH-离子向阳极运动而失去电子被氧化生成氧气(即4OH--4e→O2↑+2H2O),OH-离子失去的电子通过电源的阴阳极之间内部电路流向阴极;同理,由于负电荷(场)吸引(导)H+离子向阴极运动而获得电子被还原生成氢气(即4H++4e→2H2↑)。OH-、H+的原有平衡被打破,加速其它H2O分子电离生成新的OH-离子、H+离子恢复这一平衡。这一过程无限循环,无数个H2O分子被分解生成氢气和氧气。 When the temperature reaches 2000K (decomposition critical point), the water vapor generated in the body of OH - ions, H + ions, a very small amount supersaturated OH - and OH -, H + and H + to generate oxygen and hydrogen combine overflow. Among them, OH - and H + remain in dynamic equilibrium, and the process is very slow. If (based on the temperature change of the conventional method), DC is reloaded thereon to form a positive and negative charge field. Since the positive charge (field) attract (guide) OH - ions to the anode to generate electrons lose oxidized by the oxygen (i.e. 4OH - -4e → O 2 ↑ + 2H 2 O), OH - ions by losing electrons Yin Yang power pole The internal circuit flows to the cathode; similarly, electrons are reduced to generate hydrogen (ie, 4H + +4e→2H 2 ↑) due to the negative charge (field) attracting (guide) H + ions moving toward the cathode. The original balance of OH - and H + is broken, accelerating the ionization of other H 2 O molecules to generate new OH - ions and H + ions to restore this balance. This process is infinitely cyclic, and numerous H 2 O molecules are decomposed to generate hydrogen and oxygen.
如果温度达不到2000K(1726.8℃)时,这一反应过程就要消耗电能补充H2O分子电离分解所需要的热能,继而完成上述循环。If the temperature does not reach 2000K (1726.8 ° C), this reaction process consumes electrical energy to supplement the heat energy required for ionization decomposition of H 2 O molecules, and then completes the above cycle.
我们把使用热量(如,液化气燃烧)给水加热生产高温(压)水蒸汽体,并在其上加载直流电制取氢气的方法,叫做电解高温(压)水蒸汽制取氢气法。其中:H2O、H2、O2是其物质载体。这一方法有着广泛的社会实践和可靠的理论基础。当然,这是理论上的讨论,需要科学实验。We use heat (such as liquefied gas combustion) to heat water to produce high-temperature (pressure) water vapor, and load DC on it to produce hydrogen, called electrolytic high-temperature (pressure) water vapor to obtain hydrogen. Wherein: H 2 O, H 2 , O 2 are their material carriers. This approach has extensive social practice and a solid theoretical foundation. Of course, this is a theoretical discussion that requires scientific experimentation.
设0.8091kg水在常温状态下,被加热升高到1000℃及以上时,所需的热量1.8010566×106J{4.2×103×0.8091×(100-20)+2.1×103×0.8091×(1000-100)}。如果在此基础上再加载直流电制取氢气,与传统法相比成本能否下降?下降多少?When 0.8091 kg of water is heated to 1000 ° C and above under normal temperature, the required heat is 1.8010566 × 10 6 J{4.2 × 10 3 × 0.8091 × (100-20) + 2.1 × 10 3 × 0.8091 × (1000-100)}. If the DC is further loaded on this basis to produce hydrogen, can the cost be reduced compared with the conventional method? How much is it falling?
基于上述理论,我们需要制造一套制氢装置以及设计一种制氢方法。Based on the above theory, we need to manufacture a hydrogen production unit and design a hydrogen production method.
发明内容Summary of the invention
本发明的目的是提供一种电解高温水蒸汽制氢装置,解决目前制氢装置制备氢气效率较低、工艺复杂,且成本较高,不能满足实际需要的问题。The object of the present invention is to provide an electrolysis high-temperature steam hydrogen production device, which solves the problems that the hydrogen production device has low hydrogen efficiency, complicated process, high cost and cannot meet actual needs.
本发明的另一目的是提供利用上述的电解高温水蒸汽制氢装置的制氢方法。Another object of the present invention is to provide a hydrogen production method using the above-described electrolytic high-temperature steam hydrogen production unit.
本发明通过以下技术方案来实现:The invention is achieved by the following technical solutions:
一、电解高温水蒸汽制氢装置,该装置包括电源、H解聚釜、H2收集器、O解聚釜、O2收集器、导热桥、集热器、加热炉和电解桥,其中,电源通过电极连接H解聚釜和O解聚釜,H解聚釜与H2收集器连接,O解聚釜和O2收集器连接;导热桥位于H解聚釜和O解聚釜之间,且和H解聚釜和O解聚釜之间分别通过管线连接,导热桥和H解聚釜之间的管线上装有阀门一,导热桥和O解聚釜之间的管线上装有阀门二,导热桥上设置有卸压口;电解桥位于H解聚釜和O解聚釜的下部,且和H解聚釜和O解聚釜之间分别通过管线连接;集热器位于导热桥和电解桥之间,集热器下方装有加热炉,集热器与导热桥之间的管线上装有阀门三。1. An electrolysis high-temperature steam hydrogen production device, the device comprising a power source, an H depolymerization kettle, an H 2 collector, an O depolymerization kettle, an O 2 collector, a heat conduction bridge, a heat collector, a heating furnace and an electrolytic bridge, wherein The power source is connected to the H depolymerization kettle and the O depolymerization kettle through an electrode, the H depolymerization kettle is connected to the H 2 collector, the O depolymerization kettle is connected to the O 2 collector, and the heat conduction bridge is located between the H depolymerization kettle and the O depolymerization kettle. And connecting with the H depolymerization kettle and the O depolymerization kettle through pipelines respectively, the pipeline between the heat conduction bridge and the H depolymerization kettle is equipped with a valve 1 , and the pipeline between the heat conduction bridge and the O depolymerization kettle is equipped with a valve 2 The heat transfer bridge is provided with a pressure relief port; the electrolytic bridge is located at the lower part of the H depolymerization kettle and the O depolymerization kettle, and is connected by a pipeline between the H depolymerization kettle and the O depolymerization kettle; the heat collector is located at the heat conduction bridge and Between the electrolytic bridges, a heating furnace is arranged under the collector, and a valve three is arranged on the pipeline between the collector and the heat conducting bridge.
进一步的,所述的H解聚釜与H2收集器之间装有阀门四,O解聚釜和O2收集器之间装有阀门五。Further, a valve four is arranged between the H depolymerization kettle and the H 2 collector, and a valve five is installed between the O depolymerization kettle and the O 2 collector.
进一步的,所述的电解桥的两端分别装有阀门六和阀门七。Further, the two ends of the electrolytic bridge are respectively equipped with a valve six and a valve seven.
进一步的,所述的集热器上装有阀门八。Further, the collector is equipped with a valve eight.
进一步的,所述的集热器上部设有测温口和测压口。Further, the upper part of the collector is provided with a temperature measuring port and a pressure measuring port.
进一步的,所述的电极的另一端分别悬在H解聚釜和O解聚釜中。Further, the other ends of the electrodes are suspended in an H depolymerization kettle and an O depolymerization kettle, respectively.
二、一种利用上述的电解高温水蒸汽制氢装置的制氢方法,该方法包括以下步骤:2. A hydrogen production method using the above-described electrolyzed high-temperature steam hydrogen production unit, the method comprising the steps of:
(1)加热:启动加热炉,使集热器升温,待管线内充满水蒸汽后停止; (1) Heating: start the heating furnace, heat the collector, and stop after the pipeline is filled with water vapor;
(2)电解:关闭阀门一、阀门二、阀门三,打开卸压口,然后启动电源,电解产生氢气和氧气。(2) Electrolysis: Close valve 1, valve 2, valve 3, open the pressure relief port, then start the power supply, and generate hydrogen and oxygen by electrolysis.
采用上述技术方案的积极效果:本发明为密闭系统,改变了现有的制氢装置为开放系统的现状,在系统内通过加热将系统中的水(氢氧化钠水溶液)变成高温(压)水蒸汽以后,再给系统加载直流电制备氢气,可以大大提高制备氢气的效率,从而降低制备氢气的成本。The positive effect of adopting the above technical solution: the present invention is a closed system, which changes the current status of the existing hydrogen production device as an open system, and the water (sodium hydroxide aqueous solution) in the system is changed into high temperature (pressure) by heating in the system. After the water vapor, the system is loaded with direct current to prepare hydrogen, which can greatly improve the efficiency of hydrogen production, thereby reducing the cost of preparing hydrogen.
附图说明DRAWINGS
图1是本实用新型的结构示意图。Figure 1 is a schematic view of the structure of the present invention.
图中,1 电源,2 H解聚釜,3 H2收集器,4 O解聚釜,5 O2收集器,6 导热桥,7 集热器,8 加热炉,9 电解桥,10 阀门一,11 阀门二,12 卸压口,13 阀门三,14 阀门四,15 阀门五,16 阀门六,17 阀门七,18 阀门八,19 测温口,20 测压口。In the figure, 1 power supply, 2 H depolymerization kettle, 3 H 2 collector, 4 O depolymerization kettle, 5 O 2 collector, 6 heat conduction bridge, 7 heat collector, 8 heating furnace, 9 electrolytic bridge, 10 valve one , 11 valve 2, 12 pressure relief port, 13 valve three, 14 valve four, 15 valve five, 16 valve six, 17 valve seven, 18 valve eight, 19 temperature measuring port, 20 pressure measuring port.
具体实施方式detailed description
下面结合实施例和试验例对本发明的技术方案做进一步的说明,但不应理解为对本发明的限制:The technical solutions of the present invention are further described below in conjunction with the examples and test examples, but are not to be construed as limiting the present invention:
实施例1Example 1
图1是本实用新型的结构示意图,如图所示,电解高温水蒸汽制氢装置,该装置包括电源1、H解聚釜2、H2收集器3、O解聚釜4、O2收集器5、导热桥6、集热器7、加热炉8和电解桥9,其中,电源1通过电极连接H解聚釜2和O解聚釜4,H解聚釜2与H2收集器3连接,O解聚釜4和O2收集器5连接。电源提供电流,电解氢氧化钠水溶液产生氢气和氧气,氢气被H2收集器收集,氧气被O2收集器收集。电极的作用是与氢氧化钠水溶液充分接触,提供电流,保证电解充分。导热桥6位于H解聚釜2和O解聚釜4之间,且和H解聚釜2和O解聚釜4之间分别通过管线连接,导热桥6和H解聚釜2之间的管线上装有阀门一10,导热桥6和O解聚釜4之间的管线上装有阀门二11,导热桥6上设置有卸压口12。导热桥的作用是将H解聚釜、O解聚釜和集热器连接起来,并将集热器加热产生的水蒸汽输送给H解聚釜和O解聚釜,还有通过排空其内的水蒸汽阻断H解聚釜、O解聚釜电流形成绝缘。电解桥9位于H解聚釜2和O解聚釜4的下部,且和H解聚釜2和O解聚釜4之间分别通过管线连接。电解桥的作用是将H解聚釜、O解聚釜与集热器连接起来,输导高温高压水蒸汽离子流,接收电源电流,对水蒸汽电解。集热器7位于导热桥6和电解桥9之间,集热器7下方装有加热炉8,集热器7与导热桥6之间的管线上装有阀门三13。通过加热炉的加热作用,集热器收集热量,将氢氧化钠水溶液加热成水蒸汽。阀门一、阀门二、阀门三同时关闭的情况下,使得导热桥形成阻断绝缘。1 is a schematic view of the structure of the utility model, as shown in the figure, an electrolysis high-temperature steam hydrogen production device, which comprises a power source 1, a H depolymerization kettle 2, a H 2 collector 3, an O depolymerization kettle 4, and an O 2 collection. The heat exchanger bridge 6, the heat collector 6, the heat collector 7, the heating furnace 8, and the electrolytic bridge 9, wherein the power source 1 is connected to the H depolymerization kettle 2 and the O depolymerization kettle 4 through the electrodes, and the H depolymerization kettle 2 and the H 2 collector 3 The connection, the O depolymerization kettle 4 and the O 2 collector 5 are connected. The power supply provides current, the aqueous sodium hydroxide solution produces hydrogen and oxygen, the hydrogen is collected by the H 2 collector, and the oxygen is collected by the O 2 collector. The role of the electrode is to fully contact the aqueous sodium hydroxide solution to provide an electric current to ensure sufficient electrolysis. The heat transfer bridge 6 is located between the H depolymerization kettle 2 and the O depolymerization kettle 4, and is connected between the H depolymerization kettle 2 and the O depolymerization kettle 4 through a pipeline, between the heat conduction bridge 6 and the H depolymerization kettle 2 The pipeline is provided with a valve 10, and a pipeline 2 is arranged on the pipeline between the heat conducting bridge 6 and the O depolymerizing kettle 4, and the heat releasing bridge 6 is provided with a pressure relief port 12. The function of the heat-conducting bridge is to connect the H depolymerization kettle, the O depolymerization kettle and the heat collector, and deliver the water vapor generated by the collector heating to the H depolymerization kettle and the O depolymerization kettle, and also by evacuating the water. The water vapor inside blocks the H depolymerization kettle and the O depolymerization kettle current to form insulation. The electrolytic bridge 9 is located at a lower portion of the H depolymerization kettle 2 and the O depolymerization kettle 4, and is connected to each other between the H depolymerization kettle 2 and the O depolymerization kettle 4 through a line. The function of the electrolysis bridge is to connect the H depolymerization kettle, the O depolymerization kettle and the heat collector, and to conduct high temperature and high pressure water vapor ion flow, receive the power supply current, and electrolyze the water vapor. The heat collector 7 is located between the heat conducting bridge 6 and the electrolytic bridge 9, and a heating furnace 8 is arranged below the heat collector 7, and a valve three 13 is mounted on the line between the heat collector 7 and the heat conducting bridge 6. Through the heating of the heating furnace, the collector collects heat and heats the aqueous sodium hydroxide solution into water vapor. When the first valve, the second valve and the third valve are closed at the same time, the heat conducting bridge forms a blocking insulation.
所述的H解聚釜2与H2收集器3之间装有阀门四14,O解聚釜4和O2收集器5之间装 有阀门五15。增加阀门四和阀门五的作用是,这两个阀门同时关闭,可保证系统密封。A valve four 14 is disposed between the H depolymerization kettle 2 and the H 2 collector 3, and a valve 15 is disposed between the O depolymerization kettle 4 and the O 2 collector 5. The effect of increasing valve four and valve five is that both valves are closed at the same time to ensure system sealing.
为了防止制备好的氢气和氧气回流,从而混合导致爆炸,所述的电解桥9的两端分别装有阀门六16和阀门七17,这样,通过关闭电解桥两端的阀门形成阻断自动分离H2与O2In order to prevent the prepared hydrogen and oxygen from flowing back, and the mixing causes an explosion, the two ends of the electrolytic bridge 9 are respectively provided with a valve six 16 and a valve seven 17, so that the automatic separation is blocked by closing the valves at both ends of the electrolytic bridge. 2 with O 2 .
所述的集热器7上装有阀门八18,这样可以在使用完毕后将集热器内部的残留气体放空。The collector 7 is provided with a valve VIII 18, so that the residual gas inside the collector can be vented after use.
为了能够对系统内的温度和压力进行随时监控,所述的集热器7上部设有测温口19和测压口20。In order to be able to monitor the temperature and pressure in the system at any time, the upper portion of the collector 7 is provided with a temperature measuring port 19 and a pressure measuring port 20.
所述的电极的另一端分别悬在H解聚釜2和O解聚釜4中,当电解反应产生的H2容积达到电极下端面时,由于H2不导电而自动断电停止反应。The other ends of the electrodes are suspended in the H depolymerization kettle 2 and the O depolymerization kettle 4, respectively. When the H 2 volume generated by the electrolysis reaction reaches the lower end surface of the electrode, the reaction is stopped automatically due to the non-conductivity of H 2 .
导热桥上还可以加装安全阀,主要是为了确保装置系统的安全运行,当装置内的压力超过一定值时,泄压防爆。Safety valves can also be installed on the heat-conducting bridge, mainly to ensure the safe operation of the device system. When the pressure in the device exceeds a certain value, the pressure relief is explosion-proof.
实施例2Example 2
一种利用电解高温水蒸汽制氢装置的制氢方法,该方法包括以下步骤:A hydrogen production method using an electrolysis high-temperature steam hydrogen production device, the method comprising the following steps:
(1)加热:启动加热炉8,使集热器7升温,待管线内充满水蒸汽后停止;如图中所示,虚线箭头表示水蒸汽的流向,水蒸汽从集热器上升,上升到导热桥后,向两边进入H解聚釜和O解聚釜,然后向下流动到电解桥,结果是使得管线中充满水蒸汽,此时可以停止加热步骤,进入电解步骤;(1) Heating: The heating furnace 8 is started to raise the temperature of the heat collector 7 and is stopped after the water vapor is filled in the pipeline; as shown in the figure, the dotted arrow indicates the flow direction of the water vapor, and the water vapor rises from the collector and rises to After the heat-conducting bridge, enter the H depolymerization kettle and the O depolymerization kettle on both sides, and then flow down to the electrolysis bridge. As a result, the pipeline is filled with water vapor. At this time, the heating step can be stopped and the electrolysis step can be entered;
(2)电解:关闭阀门一10、阀门二11、阀门三13,打开卸压口12,排空导热桥内的水蒸汽,使得导热桥形成阻断绝缘,因此,导热桥的导电通路被切断,然后启动电源1,此时,电源负极与H解聚釜、电解桥、O解聚釜其中的电解液、和电源正极之间形成闭合回路。如图中所示,点画线箭头表示氢气和氧气的生成路线,由于“O解聚釜”阳极的正电荷场吸引OH-离子向其运动失去电子被氧化成氧气,OH-离子失去的电子通过“电解釜”电源的正负极之间内部电路流向负极;同理,由于“H解聚釜”阴极的负电荷场吸引H+离子向其运动获得电子被还原成氢气。OH-、H+的原有平衡被打破,加速其它H2O分子产生电离生成新的OH-离子、H+离子恢复这一平衡。这一过程无限循环,无数个H2O分子被分解生成氢气和氧气,然后分别收集到H2收集器和O2收集器中。(2) Electrolysis: close valve 10, valve 2, valve 3 13, open the pressure relief port 12, drain the water vapor in the heat-conducting bridge, so that the heat-conducting bridge forms a blocking insulation, therefore, the conductive path of the heat-conducting bridge is cut off Then, the power source 1 is turned on. At this time, a closed loop is formed between the negative electrode of the power source and the electrolyte solution of the H depolymerization kettle, the electrolytic bridge, the O depolymerization kettle, and the positive electrode of the power source. As shown, the dotted line arrow represents hydrogen and oxygen to generate routes, since "O depolymerization reactor" field to attract the positive charge of the anode OH - ions are oxidized to its motion loses electrons to oxygen, OH - ions by losing electrons The internal circuit between the positive and negative electrodes of the "electrolyzer" power supply flows to the negative electrode; similarly, the electrons are reduced to hydrogen due to the negative charge field of the "H depolymerization kettle" cathode attracting H + ions to move toward it. The original balance of OH - and H + is broken, accelerating the ionization of other H 2 O molecules to generate new OH - ions and H + ions to restore this balance. This process is infinitely cyclic, and numerous H 2 O molecules are decomposed to generate hydrogen and oxygen, which are then separately collected into the H 2 collector and the O 2 collector.
该方法不同于现有的对水直接电解产生氢气和氧气,而是先加热,后电解,对装置的要求较高,必须保证耐高温、绝缘、耐高压、抗腐蚀这四点,缺一不可。This method is different from the existing direct electrolysis of water to produce hydrogen and oxygen. Instead, it is heated first and then electrolyzed. The requirements on the device are high. It must be guaranteed to withstand high temperature, insulation, high pressure and corrosion resistance. .
试验例1Test example 1
一、实验(时间:2013年7-10月,共计10组)First, the experiment (time: July-October 2013, a total of 10 groups)
第一组实验(2013年7月14日)。The first set of experiments (July 14, 2013).
(1)冷实验:加料完毕,7.58分接通直流电源,器内温度为24℃、压力为0kg、电流为 9.39A、电压为43.9V、电功率为404.5W;8.08分,器内温度为47℃、压力为11kg、电流为12.71A、电压为42.99V、电功率为546.4W;8.18分,器内温度为60℃、压力为22kg、电流为14.18A、电压为42.99V、电功率为609.6W;8.28分卸载,实验结束,历时30分钟,器内温度为69℃、压力为36kg、电流为14.5A、电压为42.81V、电功率为620.7W;收集实验生成的氢氧混合气排出的水为17.12kg(氢∶氧=2∶1)。(1) Cold experiment: After the feeding is completed, the DC power supply is connected at 7.58 minutes, the temperature inside the device is 24 ° C, the pressure is 0 kg, and the current is 9.39A, voltage is 43.9V, electric power is 404.5W; 8.08 points, the internal temperature is 47 °C, the pressure is 11kg, the current is 12.71A, the voltage is 42.99V, the electric power is 546.4W; 8.18 points, the internal temperature is 60 °C, pressure 22kg, current 14.18A, voltage 42.99V, electric power 609.6W; 8.28 points unloading, the end of the experiment, lasting 30 minutes, the internal temperature is 69 ° C, the pressure is 36kg, the current is 14.5A, the voltage is 42.81 V, electric power was 620.7 W; the water discharged from the hydrogen-oxygen mixture gas produced by the experiment was 17.12 kg (hydrogen: oxygen = 2:1).
(2)热实验:加料,11.20分加热,器内温度为29℃,压力为0kg;12.07分,器内温度为89℃,压力为3kg;13.00分,器内温度为105℃,压力为50kg(安全阀泄漏);13.54分,器内温度为64℃,压力为0kg(安全阀泄漏处理完毕,继续加热。又发现安全阀的根部发生泄漏,处理完后,继续加热);15.31分,器内温度为135℃,压力为2kg(压力低温度升的快);17.09分,器内温度为158℃,压力为100kg(卸压→0,并有料泄出发生热量散失。温度降至156℃,17.20分温度恢复158℃压力5kg);17.43分,器内温度为160℃,压力为8kg(停止加热,排空,准备热试);17.48分,加载热试,器内温度为151℃(反应温度为120℃),压力为5kg,电流为23.9A、电压为41.78V、电功率为999W;17.58分,反应温度为143℃,器内压力为31kg,电流为23.09A、电压为42.02V、电功率为970.5W;18.08分,反应温度为147℃,器内压力为46kg,电流为21.97A、电压为42.29V、电功率为929.2W;18.18分卸载,实验结束,历时30分钟,器内温度为116℃(反应温度为149℃),压力为55kg,电流为19.88A、电压为42.52V、电功率为845.4W;收集排出水(毛)19.52kg,还源后剩水(毛)2.16kg,皮0.92kg。(2) Thermal experiment: feeding, heating at 11.20 minutes, the temperature inside the device is 29 ° C, the pressure is 0 kg; 12.07 minutes, the temperature inside the device is 89 ° C, the pressure is 3 kg; 13.00 minutes, the temperature inside the device is 105 ° C, the pressure is 50 kg (Safety valve leakage); 13.54 points, the internal temperature is 64 ° C, the pressure is 0 kg (the safety valve leakage treatment is completed, continue to heat. It is found that the root of the safety valve leaks, after the treatment, continue to heat); 15.31 points, the device The internal temperature is 135 ° C, the pressure is 2 kg (the pressure is low, the temperature rises quickly); 17.09 minutes, the temperature inside the device is 158 ° C, the pressure is 100 kg (pressure relief → 0, and the heat is lost when the material leaks out. The temperature drops to 156 ° C , 17.20 points temperature recovery 158 ° C pressure 5kg); 17.43 points, the internal temperature is 160 ° C, the pressure is 8kg (stop heating, emptying, ready for hot test); 17.48 points, loading hot test, the internal temperature is 151 ° C ( The reaction temperature is 120 ° C), the pressure is 5 kg, the current is 23.9 A, the voltage is 41.78 V, the electric power is 999 W; 17.58 minutes, the reaction temperature is 143 ° C, the internal pressure is 31 kg, the current is 23.09 A, the voltage is 42.02 V, The electric power is 970.5W; 18.08 minutes, the reaction temperature is 147 ° C, the internal pressure is 46 kg, electricity The flow is 21.97A, the voltage is 42.29V, the electric power is 929.2W; the 18.18 points are unloaded, the experiment is over, it lasts for 30 minutes, the internal temperature is 116 °C (reaction temperature is 149 °C), the pressure is 55kg, the current is 19.88A, the voltage It is 42.52V and the electric power is 845.4W; the discharged water (hair) is 19.52kg, and the remaining water (hair) is 2.16kg and the skin is 0.92kg.
第二组实验(2013年7月20日)。The second group of experiments (July 20, 2013).
(1)冷实验:加料[加前重(毛)20.54kg,加后剩料(毛)3.78kg(含排空料),皮0.92kg];13.30分加载,器内温度为27℃、压力为0kg、电流为6.775A、电压为43.19V、电功率为292.6W;13.40分,器内温度为47℃、压力为5kg、电流为7.196A、电压为43.23V、电功率为311W;13.50分,器内温度为55℃、压力为12.5kg、电流为8.04A、电压为43.16V、电功率为347W;14.00分卸载,实验结束,历时30分钟,器内温度为59℃、压力为20kg、电流为9.308A、电压为43.08V、电功率为400.9W;收集器重(毛)54.64kg,收集后器重47.04kg,还原后器重(毛)54.72kg;收集排出水(毛)8.52kg,还原后剩水(毛)1.04kg;反应后剩料(毛)16.58kg,皮0.92kg。(1) Cold experiment: feeding [adding pre-weight (hair) 20.54kg, adding residual material (hair) 3.78kg (including emptying material), skin 0.92kg]; loading at 13.30 minutes, the temperature inside the device is 27 °C, pressure 0kg, current 6.775A, voltage 43.19V, electric power 292.6W; 13.40 minutes, internal temperature 47°C, pressure 5kg, current 7.196A, voltage 43.23V, electric power 311W; 13.50 minutes The internal temperature is 55 ° C, the pressure is 12.5 kg, the current is 8.04A, the voltage is 43.16V, the electric power is 347W; the unloading is 14.00 minutes, the experiment is over, lasting 30 minutes, the temperature inside the device is 59 ° C, the pressure is 20kg, the current is 9.308 A, the voltage is 43.08V, the electric power is 400.9W; the collector weight (hair) is 54.64kg, the weight after collection is 47.04kg, the weight of the reduction is 54.72kg after the reduction; the discharged water (hair) is 8.52kg, and the remaining water after reduction (hair) ) 1.04kg; after the reaction, the remaining material (hair) is 16.58kg and the skin is 0.92kg.
(2)热实验:加料[加前重(毛)22.46kg,加后剩料(毛)6.54kg,皮0.78kg];15.06分加热,器内温度为29℃,压力为0kg;15.56分,器内温度为93℃,压力为4kg;16.22分,器内温度为114℃,压力为100kg(卸压→0kg,并有料泄出;卸压口滴漏,没有影响压力,滴速1滴/13秒);16.59分,器内温度为133℃,压力为100kg(卸压→0kg并有料泄出,温 度133→132℃);17.59分,器内温度为156℃,压力为100kg(卸压→5kg,并有料泄出);19.41分,器内温度为166℃,压力为10kg(停止加热,排空,准备热试);19.48分加载热试,器内温度为℃(反应温度为122℃),压力为10kg,电流为15.28A、电压为42.27V、电功率为667.1W;19.58分,反应温度为137℃,器内压力为25kg,电流为15.87A、电压为42.91V、电功率为671.6W;20.08分,反应温度为136℃,器内压力为34kg,电流为15.02A、电压为42.38V、电功率为636.7W;20.18分卸载,实验结束,历时30分钟,器内温度为℃(反应温度为133℃),压力为38kg,电流为13.57A、电压为42.42V、电功率为576W;收集器重(毛)54.62kg,收集后器重40.96kg,还原后器重(毛)55.12kg;收集排出水(毛)18.22kg,还原后剩水(毛)3.88kg,反应后剩料(毛)12.16kg,皮0.78kg。(2) Thermal test: feeding [adding pre-heavy (hair) 22.46kg, adding residual material (hair) 6.54kg, skin 0.78kg]; 15.06 minutes heating, the internal temperature is 29 ° C, the pressure is 0kg; 15.56 points, The temperature inside the device is 93 ° C, the pressure is 4 kg; 16.22 minutes, the temperature inside the device is 114 ° C, the pressure is 100 kg (pressure relief → 0 kg, and there is material leakage; the pressure relief port drip, does not affect the pressure, the drop rate is 1 drop / 13 Second); 16.59 points, the temperature inside the device is 133 ° C, the pressure is 100 kg (pressure relief → 0 kg and material leaks, temperature Degree 133→132°C); 17.59 minutes, the temperature inside the device is 156°C, the pressure is 100kg (pressure relief→5kg, and there is material leakage); 19.41 points, the temperature inside the device is 166°C, the pressure is 10kg (stop heating, row) Empty, ready for hot test); 19.48 points load hot test, the internal temperature is °C (reaction temperature is 122 ° C), the pressure is 10kg, the current is 15.28A, the voltage is 42.27V, the electric power is 667.1W; 19.58 points, the reaction temperature It is 137 ° C, the internal pressure is 25 kg, the current is 15.87 A, the voltage is 42.91 V, the electric power is 671.6 W; 20.08 minutes, the reaction temperature is 136 ° C, the internal pressure is 34 kg, the current is 15.02 A, the voltage is 42.38 V, The electric power is 636.7W; the unloading at 20.18 points, the end of the experiment, lasting 30 minutes, the internal temperature is °C (reaction temperature is 133 °C), the pressure is 38kg, the current is 13.57A, the voltage is 42.42V, the electric power is 576W; the collector is heavy ( Hair) 54.62kg, the weight of the collection is 40.96kg, the weight of the reduction is 55.12kg after the reduction; the discharge water (hair) is 18.22kg, the residual water after the reduction (hair) is 3.88kg, and the residual material after the reaction (hair) is 12.16kg. 0.78kg.
第三组实验(2013年7月21日)。The third group of experiments (July 21, 2013).
(1)冷实验:加料[加前重(毛)21.08kg,加后剩料(毛)3.88kg(含排空料0.48kg),皮0.92kg];8.49分加载,器内温度为26℃、压力为0kg、电流为9.052A、电压为42.85V、电功率为387.9W;8.59分,器内温度为49℃、压力为6kg、电流为10.77A、电压为42.86V、电功率为461.8W;9.09分,器内温度为63℃、压力为16kg、电流为12.11A、电压为42.82V、电功率为518.5W;9.19分卸载,实验结束历时30分钟,器内温度为70℃、压力为27kg、电流为13.12A、电压为42.82V、电功率为561.7W;收集器重(毛)55.08kg;收集后器重48.24kg,还原后器重(毛)55kg;收集排出水9.30kg(毛),还原剩水(毛)2.52kg,反应后剩料(毛)15.92kg,皮0.92kg。(1) Cold test: feeding [adding pre-weight (hair) 21.08kg, adding residual material (hair) 3.88kg (including emptying material 0.48kg), skin 0.92kg]; 8.49 points loading, the internal temperature is 26 °C The pressure is 0kg, the current is 9.052A, the voltage is 42.85V, the electric power is 387.9W; 8.59 minutes, the internal temperature is 49 °C, the pressure is 6kg, the current is 10.77A, the voltage is 42.86V, the electric power is 461.8W; 9.09 The temperature inside the device is 63 ° C, the pressure is 16 kg, the current is 12.11 A, the voltage is 42.82 V, the electric power is 518.5 W; the 9.19 points are unloaded, the end of the experiment lasts 30 minutes, the temperature inside the device is 70 ° C, the pressure is 27 kg, the current It is 13.12A, the voltage is 42.82V, the electric power is 561.7W; the collector weight (hair) is 55.08kg; the collected weight is 48.24kg, the weight of the reduction is 55kg; the discharged water is 9.30kg (hair), and the residual water is reduced. ) 2.52kg, after the reaction, the remaining material (hair) is 15.92kg and the skin is 0.92kg.
(2)热实验:加料[加前重(毛)20.8kg,加后剩料(毛)3.28kg,皮0.78kg];10.08分加热,器内温度为28℃,压力为0kg;10.39分,器内温度为92℃,压力为3kg;10.57分,器内温度为114℃,压力为100kg(卸压→0kg,并有料泄出。安全阀处发现渗漏,停止加热处理,完毕后继续加热);12.56分,器内温度为160℃,压力为5kg;13.47分,器内温度为180℃,压力为10kg(停止加热,排空,准备热试);13.54分加载热试,器内温度为127℃(反应温度为127℃),压力为8kg,电流为25.95A、电压为42.05V、电功率为1091W;14.04分,反应温度为157℃,器内压力为28kg,电流为23.64A、电压为42.33V、电功率为1001W;14.14分,反应温度为164℃,器内压力为42kg,电流为24.18A、电压为42.33V、电功率为1023W;14.24分卸载,实验结束,历时30分钟,器内温度为116℃(反应温度为164℃),压力为kg,电流为A、电压为V、电功率为W;收集器重(毛)55kg;收集后器重34.18kg,还原后器重(毛)55.32kg;收集排出水(毛)27.74kg(皮0.78+0.92kg),还原后剩水(毛)5.66kg(皮0.92kg),反应后剩料(毛)12.46kg(皮0.92kg)。(2) Thermal experiment: feeding [adding pre-weight (hair) 20.8kg, adding residual material (hair) 3.28kg, skin 0.78kg]; 10.08 minutes heating, the internal temperature is 28 ° C, the pressure is 0kg; 10.39 points, The temperature inside the device is 92 ° C, the pressure is 3 kg; 10.57 minutes, the temperature inside the device is 114 ° C, the pressure is 100 kg (pressure relief → 0 kg, and the material is leaked. Leakage is found at the safety valve, heating treatment is stopped, and heating is continued after completion) ); 12.56 points, the internal temperature is 160 ° C, the pressure is 5 kg; 13.47 points, the internal temperature is 180 ° C, the pressure is 10 kg (stop heating, empty, ready for hot test); 13.54 points load hot test, the temperature inside the device It is 127 ° C (reaction temperature is 127 ° C), pressure is 8 kg, current is 25.95 A, voltage is 42.05 V, electric power is 1091 W; 14.04 min, reaction temperature is 157 ° C, internal pressure is 28 kg, current is 23.64 A, voltage It is 42.33V, electric power is 1001W; 14.14 minutes, reaction temperature is 164 °C, internal pressure is 42kg, current is 24.18A, voltage is 42.33V, electric power is 1023W; 14.24 points unloading, the experiment is over, lasts 30 minutes, in the machine The temperature is 116 ° C (reaction temperature is 164 ° C), the pressure is kg, the current is A, the voltage is V, and the electric power is W. The collector weight (hair) is 55kg; after collecting, the weight is 34.18kg, the weight of the reduction is 55.32kg after the reduction; the discharge water (hair) is 27.74kg (skin 0.78+0.92kg), and the remaining water (hair) is 5.66kg after reduction (skin 0.92) Kg), after the reaction, the remaining material (hair) 12.46kg (skin 0.92kg).
第四组实验(2013年8月18日)。 The fourth group of experiments (August 18, 2013).
(1)冷实验:清洗,加料[加前重(毛)19.82kg,净加料重16.52kg,加后重(毛)2.94kg,皮0.92kg;排空(料)0.48kg(皮0.12kg)];10.23分加载,器内温度为24℃、压力为0kg、电流为12.23A、电压为42.65V、电功率为512.8W;10.33分,器内温度为52℃、压力为9kg、电流为12.05A、电压为42.69V、电功率为514.5W;10.43分,器内温度为63℃、压力为21kg、电流为12.87A、电压为42.67V、电功率为549.4W;10.53分卸载,实验结束,历时30分钟,器内温度为67℃、压力为25kg、电流为12.99A、电压为42.83V、电功率为556.4W;收集器重(毛)55.36kg,收集后器重(毛)48.66kg,还原后器重(毛)55.28kg;收集排出水(毛)9.04kg,还原剩水(毛)2.36kg,反应后剩料(毛)15.16kg,皮0.8kg。(1) Cold test: cleaning, feeding [adding pre-heavy (hair) 19.82kg, net feeding weight 16.52kg, adding weight (hair) 2.94kg, skin 0.92kg; emptying (material) 0.48kg (skin 0.12kg) Loading; 10.23 points load, the internal temperature is 24 ° C, the pressure is 0 kg, the current is 12.23 A, the voltage is 42.65 V, the electric power is 512.8 W; 10.33 minutes, the internal temperature is 52 ° C, the pressure is 9 kg, the current is 12.05 A The voltage is 42.69V, the electric power is 514.5W; 10.43 minutes, the internal temperature is 63 °C, the pressure is 21kg, the current is 12.87A, the voltage is 42.67V, the electric power is 549.4W; 10.53 points are unloaded, the experiment is over, lasting 30 minutes The temperature inside the device is 67 ° C, the pressure is 25 kg, the current is 12.99 A, the voltage is 42.83 V, the electric power is 556.4 W; the collector weight (hair) is 55.36 kg, the weight after collection is (hair) 48.66 kg, and the weight after reduction is (hair) 55.28kg; 9.24kg of discharged water (hair), 2.36kg of residual water (hair), 15.16kg of residual material (hair) and 0.8kg of skin after reaction.
(2)热实验:清洗,加料[加前重(毛)20.28kg,净加料17.3kg,加后剩料(毛)3.52kg,皮0.92kg];12.34分加热,器内温度为26℃,压力为0kg;13.25分,器内温度为93℃,压力为8kg(增压点:90-93℃);13.49分,器内温度为109℃,压力为100kg(卸压→4kg,并有料泄出);14.15分,器内温度为126℃,压力为100kg(卸压→0kg,并有料泄出);15.46分,器内温度为158℃,压力为100kg(卸压→5kg,并有料泄出);16.53分,器内温度为168℃,压力为17kg(卸压→8kg,并有料泄出,火源不足);18.05分,器内温度为172℃,压力为12kg(停止加热;排空(卸压)总料重1.02kg,皮0.14kg;准备热试);18.16分加载热试,器内温度为148℃(反应温度为126℃),压力为4kg,电流为23.43A、电压为42.29V、电功率为991W;18.26分,反应温度为147℃,器内压力为24kg,电流为23.33A、电压为42.49V、电功率为991.4W;18.36分,反应温度为150℃,器内压力为31kg,电流为20.43A、电压为42.76V、电功率为873.6W;18.46分卸载,实验结束,历时30分钟,器内温度为110℃(反应温度为148℃),压力为34kg,电流为18.6A、电压为42.91V、电功率为798.1W;收集器重(毛)55.28kg;收集后器重(毛)34.18kg,还原后器重(毛)55.34kg;收集排出水(毛)27.82kg(皮0.82+0.92kg),还原后剩水5.4kg(皮0.92kg),反应后剩料(毛)9.26kg(皮1.08kg)。(2) Thermal test: cleaning, feeding [adding pre-weight (hair) 20.28kg, net feeding 17.3kg, adding residual material (hair) 3.52kg, skin 0.92kg]; 12.34 minutes heating, the internal temperature is 26 °C, The pressure is 0kg; 13.25 minutes, the internal temperature is 93 ° C, the pressure is 8kg (pressurization point: 90-93 ° C); 13.49 points, the internal temperature is 109 ° C, the pressure is 100 kg (pressure relief → 4 kg, and there is a leak Out); 14.15 minutes, the temperature inside the device is 126 ° C, the pressure is 100 kg (pressure relief → 0 kg, and there is material leakage); 15.46 points, the temperature inside the device is 158 ° C, the pressure is 100 kg (pressure relief → 5 kg, and there is a leak Out); 16.53 minutes, the temperature inside the device is 168 ° C, the pressure is 17 kg (pressure relief → 8 kg, and the material is discharged, the fire source is insufficient); 18.05 minutes, the temperature inside the device is 172 ° C, the pressure is 12 kg (stop heating; row Empty (pressure relief) total material weight 1.02kg, skin 0.14kg; ready for hot test); 18.16 points load hot test, the internal temperature is 148 ° C (reaction temperature is 126 ° C), pressure is 4 kg, current is 23.43 A, voltage It is 42.29V, electric power is 991W; 18.26 minutes, reaction temperature is 147°C, internal pressure is 24kg, current is 23.33A, voltage is 42.49V, electric power is 991.4W; 18.36 minutes, reaction temperature is 150°C The internal pressure is 31kg, the current is 20.43A, the voltage is 42.76V, the electric power is 873.6W; 18.46 points are unloaded, the experiment is over, it lasts for 30 minutes, the temperature inside the device is 110 °C (reaction temperature is 148 °C), the pressure is 34kg, The current is 18.6A, the voltage is 42.91V, the electric power is 798.1W; the collector weight (hair) is 55.28kg; the collector weight (hair) is 34.18kg, the reduction weight is (hair) 55.34kg; the discharge water (hair) is 27.82kg ( Skin 0.82+0.92kg), 5.4kg (0.92kg) of residual water after reduction, and 9.26kg (1.08kg) of residual material (hair) after reaction.
第五组实验(2013年9月20日)。The fifth group of experiments (September 20, 2013).
(1)冷实验:清洗,加料[加前重(毛)21.12kg,净加料16.38kg,加后重(毛)4.30kg,排空(料)(毛)1.38kg,皮0.94kg];7.55分加载,器内温度为16℃、压力为0kg、电流为9.801A、电压为43.35V、电功率为424.8W;8.05分,器内温度为47℃、压力为9kg、电流为14.38A、电压为43V、电功率为618.6W;8.15分,器内温度为63℃、压力为18kg、电流为16.34A、电压为42.99V、电功率为702.8W;8.25分卸载,实验结束,历时30分钟,器内温度为70℃、压力为29kg、电流为15.48A、电压为42.97V、电功率为665.3W;收集器重(毛)55.64kg,收集后器重(毛)49.2kg,还原后器重(毛)55.66kg;收集排出水(毛)12.16kg,还原后剩水(毛)5.72kg,反应后剩料(毛)11.88kg,皮0.74kg;收集后器内温度27℃。 (1) Cold test: cleaning, feeding [adding pre-weight (hair) 21.12kg, net feeding 16.38kg, adding heavy (hair) 4.30kg, emptying (material) (hair) 1.38kg, skin 0.94kg]; 7.55 Sub-loading, the internal temperature is 16 ° C, the pressure is 0 kg, the current is 9.801 A, the voltage is 43.35 V, the electric power is 424.8 W; 8.05 minutes, the internal temperature is 47 ° C, the pressure is 9 kg, the current is 14.38 A, and the voltage is 43V, electric power is 618.6W; 8.15 minutes, the internal temperature is 63 ° C, the pressure is 18kg, the current is 16.34A, the voltage is 42.99V, the electric power is 702.8W; 8.25 points unloading, the experiment is over, lasts 30 minutes, the temperature inside the device 70 ° C, pressure 29 kg, current 15.48 A, voltage 42.97 V, electric power 665.3 W; collector weight (hair) 55.64 kg, collection weight (hair) 49.2 kg, reduction weight (hair) 55.66 kg; collection The discharged water (hair) was 12.16 kg, and the residual water (hair) after the reduction was 5.72 kg. After the reaction, the remaining material (hair) was 11.88 kg, and the skin was 0.74 kg; the temperature inside the collection was 27 ° C.
(2)热实验:清洗,加料[加前重(毛)19.76kg,净加料16.92kg,加后剩料(毛)2.84kg,皮0.74kg];9.42分加热,器内温度为18℃,压力为0kg;10.20分,器内温度为97℃,压力为2kg(增压点:97℃);10.44分,器内温度为106℃,压力为100kg(卸压→0kg,并有料泄出);11.28分,器内温度为142℃,压力为100kg(卸压→0kg,并有料泄出);12.31分,器内温度为169℃,压力为100kg(卸压→0kg并有料泄出,温度169→164℃。);14.15分,器内温度为197℃,压力为80kg(卸压→0kg,并有料泄出。停止加热,排空,准备热试;卸压排空料(毛)2.56kg(皮0.74kg)器内温度191℃);14.25分加载热试,器内温度为℃(反应温度为151℃),压力为0kg,电流为25.51A、电压为42.11V、电功率为1074W;14.35分,反应温度为168℃,器内压力为20kg,电流为22.06A、电压为42.41V、电功率为935.8W;14.45分,反应温度为168℃,器内压力为26kg,电流为21.92A、电压为42.48V、电功率为931.2W;14.55分卸载,实验结束,历时30分钟,器内温度为125℃(反应温度为168℃),压力为32kg,电流为21.56A、电压为42.66V、电功率为919.7W;收集器重(毛)55.64kg;收集后器重(毛)35.20kg,还原后器重(毛)55.12kg;收集排出水(毛)28.52kg(皮0.78+0.92kg),还原后剩水(毛)6.62kg(皮0.78kg);反应后剩料(毛)8.72kg(皮1.2kg)。收集后温度115℃。(2) Thermal test: cleaning, feeding [adding pre-heavy (hair) 19.76kg, net feeding 16.92kg, adding residual material (hair) 2.84kg, skin 0.74kg]; 9.42 minutes heating, the internal temperature is 18 °C, The pressure is 0kg; 10.20 minutes, the internal temperature is 97 ° C, the pressure is 2kg (pressurization point: 97 ° C); 10.44 minutes, the internal temperature is 106 ° C, the pressure is 100 kg (pressure relief → 0 kg, and the material is discharged) ; 11.28 points, the temperature inside the device is 142 ° C, the pressure is 100 kg (pressure relief → 0 kg, and the material is discharged); 12.31 minutes, the temperature inside the device is 169 ° C, the pressure is 100 kg (pressure relief → 0 kg and material leakage, temperature 169→164°C.); 14.15 minutes, the internal temperature is 197°C, the pressure is 80kg (pressure relief → 0kg, and the material is discharged. Stop heating, empty, prepare for hot test; pressure relief and empty material (hair) 2.56 Kg (skin 0.74kg) temperature 191 ° C); 14.25 points load hot test, the internal temperature is ° C (reaction temperature is 151 ° C), the pressure is 0 kg, the current is 25.51 A, the voltage is 42.11 V, the electric power is 1074 W; 14.35 points, the reaction temperature is 168 ° C, the internal pressure is 20 kg, the current is 22.06 A, the voltage is 42.41 V, the electric power is 935.8 W; 14.45 minutes, the reaction temperature is 168 ° C, the internal pressure is 26 kg, electricity The flow is 21.92A, the voltage is 42.48V, the electric power is 931.2W; the 14.55 minute unloading, the experiment is over, lasting 30 minutes, the internal temperature is 125 ° C (reaction temperature is 168 ° C), the pressure is 32 kg, the current is 21.56 A, voltage It is 42.66V, electric power is 919.7W; collector weight (hair) is 55.64kg; post-harvest weight (hair) is 35.20kg, reducing weight (hair) is 55.12kg; collecting water (hair) is 28.52kg (skin 0.78+0.92kg) After the reduction, the remaining water (hair) was 6.62 kg (skin 0.78 kg); after the reaction, the remaining material (hair) was 8.72 kg (1.2 kg of skin). The temperature after collection was 115 °C.
第六组实验(2013年9月21日)。The sixth group of experiments (September 21, 2013).
(1)冷实验:清洗,加料[加前重(毛)19.72kg,净加料16.36kg,加后重(毛)2.92kg,排空料(毛)1.22kg,皮0.78kg];12.23分加载,器内温度为20℃、压力为0kg、电流为9.498A、电压为43.26V、电功率为410.9W;12.33分,器内温度为49℃、压力为10kg、电流为11.82A、电压为43.29V、电功率为511.8W;12.43分,器内温度为63℃、压力为18kg、电流为12.91A、电压为43.28V、电功率为588.8W;12.53分卸载,实验结束,历时30分钟,器内温度为69℃、压力为29kg、电流为12.76A、电压为43.39V、电功率为553.9W;收集器重(毛)55.82kg,收集后器重(毛)47.08kg,还原后器重(毛)55.80kg;收集排出水(毛)10.04kg,还原后剩水(毛)1.28kg,反应后剩料(毛)16.42kg,皮0.76kg;收集后温度33℃。(1) Cold test: cleaning, feeding [adding pre-heavy (hair) 19.72kg, net feeding 16.36kg, adding weight (hair) 2.92kg, emptying material (hair) 1.22kg, skin 0.78kg]; 12.23 points loading The temperature inside the device is 20 ° C, the pressure is 0 kg, the current is 9.498 A, the voltage is 43.26 V, the electric power is 410.9 W; 12.33 minutes, the temperature inside the device is 49 ° C, the pressure is 10 kg, the current is 11.82 A, and the voltage is 43.29 V. The electric power is 511.8W; 12.43 minutes, the internal temperature is 63 ° C, the pressure is 18 kg, the current is 12.91 A, the voltage is 43.28 V, the electric power is 588.8 W; the 12.53 minute unloading, the experiment is over, lasting 30 minutes, the temperature inside the device is 69 ° C, pressure 29 kg, current 12.76A, voltage 43.39V, electric power 553.9W; collector weight (hair) 55.82kg, collection weight (hair) 47.08kg, reduction weight (hair) 55.80kg; collection and discharge Water (hair) 10.04kg, residual water (hair) 1.28kg after reduction, residual material (hair) 16.42kg, skin 0.76kg after reaction; temperature after collection is 33 °C.
(2)热实验:清洗,加料[加前重(毛)20.16kg,净加料16.66kg,加后剩料(毛)3.50kg,皮0.92kg];13.47分加热,器内温度为23℃,压力为0kg;14.31分,器内温度为94℃,压力为5kg(增压点:90-94℃);14.51分,器内温度为115℃,压力为100kg(卸压→0kg,并有料泄出);15.19分,器内温度为147℃,压力为100kg(卸压→0kg,并有料泄出);15.54分,器内温度为177℃,压力为100kg(卸压→0kg,并有料泄出。炉内温度由177→176℃);16.44分,器内温度为199℃,压力为100kg(卸压→0kg,并有料泄出。炉内温度由199→195→199℃(时间16.50分));16.53分器内温度为201℃,压力为15kg(停止加热,卸压排空料1.82kg(依据9.20日数据),准备热试);16.58分加载热试,器内温度为℃(反应温度为154℃), 压力为13kg,电流为22.6A、电压为42.26V、电功率为955.08W;17.08分,反应温度为166℃,器内压力为25kg,电流为20.83A、电压为42.24V、电功率为879.8W;17.18分,反应温度为166℃,器内压力为32kg,电流为19.86A、电压为42.32V、电功率为840.5W;17.28分卸载,实验结束,历时30分钟,器内温度为134℃(反应温度为165℃),压力为35kg,电流为18.83A、电压为42.38V、电功率为798.3W;收集器重(毛)55.80kg,收集后器重(毛)36.72kg,还原后器重(毛)56.10kg;收集排出水(毛)25.14kg(皮0.76+0.94kg),还原后剩水(毛)4.92kg(皮0.76kg);反应后剩料(毛)12.28kg(皮1.2kg)。收集后温度124℃。(2) Thermal experiment: cleaning, feeding [adding pre-weight (hair) 20.16kg, net feeding 16.66kg, adding residual material (hair) 3.50kg, skin 0.92kg]; 13.47 points heating, the internal temperature is 23 °C, The pressure is 0kg; 14.31 minutes, the internal temperature is 94 ° C, the pressure is 5kg (pressurization point: 90-94 ° C); 14.51 minutes, the internal temperature is 115 ° C, the pressure is 100 kg (pressure relief → 0 kg, and there is a leak 15), the temperature inside the device is 147 ° C, the pressure is 100 kg (pressure relief → 0 kg, and the material is discharged); 15.54 minutes, the temperature inside the device is 177 ° C, the pressure is 100 kg (pressure relief → 0 kg, and there is a discharge The temperature in the furnace is from 177→176°C); 16.44 minutes, the temperature in the device is 199°C, the pressure is 100kg (pressure relief→0kg, and the material is discharged. The temperature in the furnace is from 199→195→199°C (time 16.50 minutes) )); 16.53 sub-unit temperature is 201 ° C, pressure is 15kg (stop heating, pressure relief emptiness material 1.82kg (according to 9.20 days data), prepare for hot test); 16.58 points load hot test, the internal temperature is °C ( The reaction temperature is 154 ° C), The pressure is 13kg, the current is 22.6A, the voltage is 42.26V, the electric power is 955.08W; 17.08 minutes, the reaction temperature is 166 °C, the internal pressure is 25kg, the current is 20.83A, the voltage is 42.24V, the electric power is 879.8W; 17.18 The reaction temperature is 166 ° C, the internal pressure is 32 kg, the current is 19.86 A, the voltage is 42.32 V, the electric power is 840.5 W; the 17.28 minute unloading, the experiment is over, lasting 30 minutes, the internal temperature is 134 ° C (the reaction temperature is 165 ° C), the pressure is 35 kg, the current is 18.83 A, the voltage is 42.38 V, the electric power is 798.3 W; the collector weight (hair) is 55.80 kg, the collector weight (hair) is 36.72 kg, and the weight after the reduction is (hair) 56.10 kg; The discharged water (hair) was 25.14 kg (skin 0.76 + 0.94 kg), and the residual water (hair) was 4.92 kg (skin 0.76 kg) after reduction; the remaining material (hair) was 12.28 kg (1.2 kg) after the reaction. The temperature after collection was 124 °C.
第七组实验(2013年10月2日)。The seventh group of experiments (October 2, 2013).
(1)冷实验:清洗,加料[加前重(毛)21.5kg,净加料重16.56kg,加后重(毛)4.56kg,皮0.94kg,排空(料)(毛)1.58kg(皮1.2kg)];9.06分加载,器内温度为11℃、压力为0kg、电流为9.615A、电压为42.35V、电功率为407.1W;9.16分,器内温度为40℃、压力为9kg、电流为11.52A、电压为42.32V、电功率为487.7W;9.26分,器内温度为52℃、压力为17kg、电流为13.2A、电压为42.23V、电功率为557.4W;9.36分卸载,实验结束,历时30分钟,器内温度为59℃、压力为27.5kg、电流为13.15A、电压为42.3V、电功率为556.5W;收集器重(毛)55.64kg,收集后器重(毛)47.24kg,还原后器重(毛)55.78kg;收集排出水(毛)12.74kg,还原后剩水(毛)3.32kg,皮0.78kg;反应后剩料(毛)14.1kg(皮1.2kg);收集后温度25℃。(1) Cold test: cleaning, feeding [adding pre-heavy (hair) 21.5kg, net feeding weight 16.56kg, adding heavy (hair) 4.56kg, skin 0.94kg, emptying (material) (hair) 1.58kg (leather) 1.2kg)]; 9.06 points load, the internal temperature is 11 °C, the pressure is 0kg, the current is 9.615A, the voltage is 42.35V, the electric power is 407.1W; 9.16 minutes, the internal temperature is 40 °C, the pressure is 9kg, the current It is 11.52A, the voltage is 42.32V, the electric power is 487.7W; 9.26 minutes, the internal temperature is 52 °C, the pressure is 17kg, the current is 13.2A, the voltage is 42.23V, the electric power is 557.4W; 9.36 points are unloaded, the experiment is over, After 30 minutes, the temperature inside the device was 59 ° C, the pressure was 27.5 kg, the current was 13.15 A, the voltage was 42.3 V, the electric power was 556.5 W, the collector weight (hair) was 55.64 kg, and the weight of the collector was (hair) 47.24 kg. The weight of the machine (hair) is 55.78kg; the discharged water (hair) is 12.74kg, the residual water (hair) is 3.32kg after reduction, the skin is 0.78kg; the remaining material (hair) after the reaction is 14.1kg (1.2kg); the temperature after collection is 25°C. .
(2)热实验:清洗,加料[加前重(毛)19.48kg,净加料16.84kg,加后剩料(毛)2.64kg,皮0.8kg];10.38分加热,器内温度为15℃,压力为0kg;11.09分,器内温度为90℃,压力为1kg(增压点:90-94℃压力4kg(11.12分));11.33分,器内温度为118℃,压力为100kg(卸压→0kg,并有料泄出);12.21分,器内温度为164℃,压力为100kg(卸压→0kg,并有料泄出);14.12分,器内温度为205℃,压力为100kg(卸压→10kg,并有料泄出。换气罐189→173→205℃,停止加热→194℃,排空,准备热试。);14.18分加载,器内温度为194℃,压力为10kg(反应温度151℃);14.28分,反应温度170℃,器内压力为20kg,电流为23.17A、电压为42.08V、电功率为975.1W;14.38分,反应温度为170℃,器内压力为25kg,电流为23.32A、电压为42.22V、电功率为984.5W;14.48分卸载,实验结束,历时30分钟,器内温度为133℃(反应温度为168℃),压力为25kg,电流为23.02A、电压为42.23V、电功率为972.5W;收集器重(毛)55.78kg;收集后器重(毛)33.04kg,还原后器重(毛)55.84kg;收集排出水(毛)19.52+9.66kg(皮0.86+0.98kg),还原后剩水(毛)5.52kg(皮0.86kg);反应后剩料(毛)9.84kg(皮1.2kg)。(2) Thermal test: cleaning, feeding [adding pre-weight (hair) 19.48kg, net feeding 16.84kg, adding residual material (hair) 2.64kg, skin 0.8kg]; 10.38 points heating, the internal temperature is 15 °C, The pressure is 0kg; 11.09 minutes, the internal temperature is 90 °C, the pressure is 1kg (pressurization point: 90-94 °C pressure 4kg (11.12 minutes)); 11.33 minutes, the internal temperature is 118 ° C, the pressure is 100kg (pressure relief) →0kg, and material leakage); 12.21 points, the internal temperature is 164 ° C, the pressure is 100 kg (pressure relief → 0 kg, and there is material leakage); 14.12 points, the internal temperature is 205 ° C, the pressure is 100 kg (pressure relief →10kg, and the material is discharged. Ventilation tank 189→173→205°C, stop heating→194°C, empty, prepare for hot test.); 14.18 minutes load, the temperature inside the machine is 194°C, the pressure is 10kg (reaction temperature) 151 ° C); 14.28 minutes, the reaction temperature is 170 ° C, the internal pressure is 20 kg, the current is 23.17 A, the voltage is 42.08 V, the electric power is 975.1 W; 14.38 minutes, the reaction temperature is 170 ° C, the internal pressure is 25 kg, the current is 23.32A, voltage is 42.22V, electric power is 984.5W; 14.48 points unloading, the experiment is over, lasting 30 minutes, the internal temperature is 133 ° C (reaction temperature is 168 ° C), pressure is 25 Kg, current is 23.02A, voltage is 42.23V, electric power is 972.5W; collector weight (hair) is 55.78kg; post-harvest weight (hair) is 33.04kg, reducing weight (hair) is 55.84kg; collecting and discharging water (hair) 19.52 +9.66kg (skin 0.86+0.98kg), residual water (hair) 5.52kg (skin 0.86kg) after reduction; residual material (hair) 9.84kg (1.2kg skin) after reaction.
第八组实验(2013年10月4日)。 The eighth group of experiments (October 4, 2013).
(1)冷实验:清洗,加料[加前重(毛)21.2kg,净加料16.68kg,加后剩料(毛)4.14kg,皮0.94kg,排空料(毛)1.58kg(皮1.2kg)];9.46分加载,器内温度为10℃、压力为0kg、电流为8.08A、电压为42.33V、电功率为342.3W;9.56分,器内温度为31℃、压力为6kg、电流为9.557A、电压为42.27V、电功率为403.9W;10.06分,器内温度为44℃、压力为14kg、电流为10.9A、电压为42.26V、电功率为460.7W;10.16分卸载,实验结束,历时30分钟,器内温度为53℃、压力为22kg、电流为11.66A、电压为42.17V、电功率为491.7W;收集器重(毛)55.94kg;收集后器重(毛)50.22kg,还原后器重(毛)55.92kg;收集排出水(毛)9.54kg(皮0.78kg),还原后剩水(毛)3.78kg(皮0.94kg)。(1) Cold test: cleaning, feeding [adding pre-heavy (hair) 21.2kg, net feeding 16.68kg, adding residual material (hair) 4.14kg, skin 0.94kg, emptying material (hair) 1.58kg (skin 1.2kg) )]; 9.46 points load, the internal temperature is 10 ° C, the pressure is 0 kg, the current is 8.08 A, the voltage is 42.33 V, the electric power is 342.3 W; 9.56 minutes, the internal temperature is 31 ° C, the pressure is 6 kg, the current is 9.557 A, voltage is 42.27V, electric power is 403.9W; 10.06 minutes, the internal temperature is 44 °C, the pressure is 14kg, the current is 10.9A, the voltage is 42.26V, the electric power is 460.7W; 10.16 points unloading, the experiment is over, lasting 30 Minutes, the temperature inside the device is 53 ° C, the pressure is 22 kg, the current is 11.66 A, the voltage is 42.17 V, the electric power is 491.7 W; the collector weight (hair) is 55.94 kg; the collector weight (hair) is 50.22 kg, and the weight is reduced after the reduction (hair) 55.92 kg; collected discharged water (hair) 9.54 kg (skin 0.78 kg), residual water (hair) 3.78 kg (skin 0.94 kg) after reduction.
(2)热实验:清洗,加料[加前重(毛)19.30kg,净加料16.4kg,加后剩料(毛)2.90kg,皮0.78kg];11.21分加热,器内温度为12℃,压力为0kg;11.59分,器内温度为90℃,压力为2kg(增压点:90℃压力4kg(11.12分));12.23分,器内温度为115℃,压力为100kg(卸压→0kg,并有料泄出);12.55分,器内温度为149℃,压力为100kg(卸压→0kg,并有料泄出);13.33分,器内温度为178℃,压力为100kg(卸压→0kg,并有料泄出。178→172→179℃(13.39分));14.37分,器内温度为206℃,压力为40kg(卸压→0kg,并有料泄出,停止加热,排空206→197℃,准备热试(压力表归零不准));14.40分加载,器内温度为199℃(反应温度161℃),器内压力为14kg,电流为30.93A、电压为41.31V、电功率为1278W;14.50分,反应温度为170℃,器内压力为22kg,电流为23.45A、电压为41.78V、电功率为980W;;15.00分,反应温度为169℃,器内压力为26kg,电流为22.84A、电压为41.92V、电功率为957.6W;15.10分卸载,实验结束,历时30分钟,器内温度为139℃(反应温度为166℃),压力为32kg,电流为21.7A、电压为42.01V、电功率为912W;收集器重(毛)55.92kg;收集后器重(毛)31.26kg,还原后器重(毛)56.34kg;收集排出水(毛)12.28+20.14kg(皮0.80+0.94kg),还原后剩料(水)(毛)6.46kg(皮0.80kg);反应后剩料、排空卸压料(毛)11.28kg(皮1.2kg)。收集后温度113℃。(2) Thermal test: cleaning, feeding [adding pre-heavy (hair) 19.30kg, net feeding 16.4kg, adding residual material (hair) 2.90kg, skin 0.78kg]; 11.21 minutes heating, the internal temperature is 12 °C, The pressure is 0kg; 11.59 points, the internal temperature is 90 °C, the pressure is 2kg (pressurization point: 90 °C pressure 4kg (11.12 minutes)); 12.23 minutes, the internal temperature is 115 ° C, the pressure is 100kg (pressure relief → 0kg) , and there is material discharge); 12.55 points, the temperature inside the device is 149 ° C, the pressure is 100 kg (pressure relief → 0 kg, and there is material leakage); 13.33 points, the temperature inside the device is 178 ° C, the pressure is 100 kg (pressure relief → 0 kg , and there is material discharge. 178 → 172 → 179 ° C (13.39 points)); 14.37 points, the internal temperature is 206 ° C, the pressure is 40 kg (pressure relief → 0 kg, and the material is discharged, stop heating, emptying 206 → 197 °C, prepare for hot test (pressure gauge is not accurate)); 14.40 minutes load, the internal temperature is 199 ° C (reaction temperature 161 ° C), the internal pressure is 14 kg, the current is 30.93 A, the voltage is 41.31 V, the electric power is 1278W; 14.50 minutes, the reaction temperature is 170 ° C, the internal pressure is 22 kg, the current is 23.45 A, the voltage is 41.78 V, the electric power is 980 W;; 15.00 minutes, the reaction temperature is 169 ° C, the internal pressure is 26 Kg, current is 22.84A, voltage is 41.92V, electric power is 957.6W; 15.10 points unloading, the experiment is over, lasting 30 minutes, the internal temperature is 139 °C (reaction temperature is 166 °C), the pressure is 32kg, the current is 21.7A The voltage is 42.01V, the electric power is 912W; the collector weight (hair) is 55.92kg; the collected weight is (31.26kg), the weight is reduced (hair) 56.34kg, and the discharged water (hair) is 12.28+20.14kg (skin 0.80+) 0.94kg), after the reduction, the remaining material (water) (hair) 6.46kg (skin 0.80kg); after the reaction, the remaining material, emptying the unloading material (hair) 11.28kg (skin 1.2kg). The temperature after collection was 113 °C.
第九组实验(2013年10月5日)。The ninth group of experiments (October 5, 2013).
(1)冷实验:清洗,加料[加前重(毛)19.98kg,净加料16.54kg,加后剩料(毛)3.06kg,皮0.78kg,排空(料)1.58kg(皮1.2kg)];9.33分加载,器内温度为14℃、压力为0kg、电流为8.308A、电压为42.2V、电功率为350.6W;9.43分,器内温度为34℃、压力为4kg、电流为10.95A、电压为42.03V、电功率为460.3W;9.53分,器内温度为48℃、压力为14kg、电流为12.26A、电压为41.98V、电功率为514.8W;10.03分卸载,实验结束,历时30分钟,器内温度为58℃、压力为22kg、电流为12.95A、电压为42.1V、电功率为545.4W;收集器重(毛)56.32kg;收集后器重(毛)49.96kg,还原后器重(毛)56.38kg;收集排出水(毛) 9.92kg,还原剩水(毛)3.52kg,皮0.78kg;反应后剩料(毛)14.74kg(皮1.2kg),收集后温度24℃。(1) Cold test: cleaning, feeding [adding pre-heavy (hair) 19.98kg, net feeding 16.54kg, adding residual material (hair) 3.06kg, skin 0.78kg, emptying (material) 1.58kg (skin 1.2kg) Loading; 9.33 minutes load, the internal temperature is 14 ° C, the pressure is 0 kg, the current is 8.308 A, the voltage is 42.2 V, the electric power is 350.6 W; 9.43 minutes, the internal temperature is 34 ° C, the pressure is 4 kg, the current is 10.95 A The voltage is 42.03V, the electric power is 460.3W; 9.53 minutes, the internal temperature is 48 °C, the pressure is 14kg, the current is 12.26A, the voltage is 41.98V, the electric power is 514.8W; 10.03 points are unloaded, the experiment is over, lasting 30 minutes The temperature inside the device is 58 ° C, the pressure is 22 kg, the current is 12.95 A, the voltage is 42.1 V, the electric power is 545.4 W; the collector weight (hair) is 56.32 kg; the collector weight (hair) is 49.96 kg, and the weight after reduction is (hair) 56.38kg; collecting discharged water (hair) 9.92kg, reducing residual water (hair) 3.52kg, skin 0.78kg; after the reaction, the remaining material (hair) 14.74kg (1.2kg skin), the temperature after collection is 24 °C.
(2)热实验:清洗,加料[加前重(毛)20.56kg,净加料16.9kg,加后剩料(毛)3.66kg,皮0.92kg];11.01分加热,器内温度为16℃,压力为0kg;11.37分,器内温度为89℃,压力为4kg(增压点:89℃);11.56分,器内温度为111℃,压力为100kg(卸压→0kg,并有料泄出);12.25分,器内温度为152℃,压力为100kg(卸压→0kg,并有料泄出。12.42分换气罐,温度168→162→168℃(时间12.42分));13.03分,器内温度为183℃,压力为100kg(卸压→0kg,并有料泄出。温度183→180→184℃(时间13.07分));13.58分,器内温度为210℃,压力为90kg(卸压→0kg,并有料泄出。停止加热,排空温度由210→195℃,准备热试);14.00分加载,器内温度为195℃(反应温度155℃),器内压力为10kg(在电解反应过程中有爆破声);14.10分,反应温度为174℃,器内压力为15kg,电流为22.08A、电压为41.8V、电功率为956.7W(在电解反应过程中有爆破声);14.20分,反应温度为172℃,器内压力为18kg,电流为23.07A、电压为41.75V、电功率为963.4W(在电解反应过程中有爆破声);14.25分卸载,实验结束,历时25分钟,器内温度为139℃(反应温度为170℃),压力为26kg,电流为22.82A、电压为41.82V、电功率为954.5W(由于在电解反应过程中有爆破声,反应时间减少了5分钟);收集器重(毛)56.38kg;收集后器重(毛)31.74kg,还原后器重(毛)56.42kg;收集排出水(毛)15.18+17.86kg(皮0.78+0.92kg),还原后剩水(毛)7.40kg,(皮0.78kg),反应后剩料、排空料(毛)10.66kg(皮1.2kg)。收集后温度101℃。(2) Thermal experiment: cleaning, feeding [adding pre-weight (hair) 20.56kg, net feeding 16.9kg, adding residual material (gross) 3.66kg, skin 0.92kg]; 11.01 minutes heating, the internal temperature is 16 °C, The pressure is 0kg; 11.37 minutes, the internal temperature is 89 °C, the pressure is 4kg (pressurization point: 89 °C); 11.56 minutes, the internal temperature is 111 °C, the pressure is 100kg (pressure relief → 0kg, and the material is discharged) ; 12.25 points, the temperature inside the device is 152 ° C, the pressure is 100 kg (pressure relief → 0 kg, and the material is released. 12.42 points for the gas tank, temperature 168 → 162 → 168 ° C (time 12.42 minutes)); 13.03 points, inside the device The temperature is 183 ° C, the pressure is 100 kg (pressure relief → 0 kg, and the material is discharged. Temperature 183 → 180 → 184 ° C (time 13.07)); 13.58 points, the internal temperature is 210 ° C, the pressure is 90 kg (pressure relief → 0kg, and there is material to vent. Stop heating, emptying temperature from 210 → 195 ° C, ready for hot test); 14.00 minutes load, the internal temperature is 195 ° C (reaction temperature 155 ° C), the internal pressure is 10 kg (in the electrolysis reaction There is a blasting sound in the process; 14.10 minutes, the reaction temperature is 174 ° C, the internal pressure is 15 kg, the current is 22.08 A, the voltage is 41.8 V, and the electric power is 956.7 W (explosion in the electrolysis process) Sound); 14.20 minutes, the reaction temperature is 172 ° C, the internal pressure is 18 kg, the current is 23.07 A, the voltage is 41.75 V, the electric power is 963.4 W (there is blasting sound during the electrolysis reaction); 14.25 points are unloaded, the experiment is finished, After 25 minutes, the temperature inside the device is 139 ° C (reaction temperature is 170 ° C), the pressure is 26 kg, the current is 22.82 A, the voltage is 41.82 V, and the electric power is 954.5 W (due to the blasting sound during the electrolysis reaction, the reaction time is reduced) 5 minutes); collector weight (hair) 56.38kg; collected heavy weight (hair) 31.74kg, reduced weight (wool) 56.42kg; collected discharge water (hair) 15.18 +7.86kg (skin 0.78 + 0.92kg), reduction After the remaining water (hair) 7.40kg, (skin 0.78kg), after the reaction, the remaining material, emptying material (hair) 10.66kg (skin 1.2kg). The temperature after collection was 101 °C.
第十组实验(2013年10月13日)。The tenth group of experiments (October 13, 2013).
(1)冷实验:清洗,加料[加前重(毛)19.84kg,净加料16.55kg,加后剩料重(毛)2.84kg,皮0.8kg,排空料(毛)1.62kg(皮1.2kg)];11.14分加载,器内温度为12℃、压力为0kg、电流为10.11A、电压为42.98V、电功率为434.7W;11.24分,器内温度为29℃、压力为7kg、电流为8.023A、电压为43.23V、电功率为347.2W;11.34分,器内温度为39℃、压力为14kg、电流为9.196A、电压为43.37V、电功率为.398.8W;11.44分卸载,实验结束,历时30分钟,器内温度为57℃、压力为22kg、电流为14.1A、电压为43.11V、电功率为607.8W;收集器重(毛)56.14kg;收集后器重(毛)50.82kg,还原后器重(毛)56.16kg;收集排出水(毛)7.00kg,还原剩水(毛)1.66kg,皮0.82kg;反应后剩料(毛)16.48kg(皮1.2kg)。(1) Cold experiment: cleaning, feeding [adding pre-weight (hair) 19.84kg, net feeding 16.55kg, adding residual weight (hair) 2.84kg, skin 0.8kg, emptying material (hair) 1.62kg (skin 1.2 Kg)]; 11.14 points load, the internal temperature is 12 ° C, the pressure is 0 kg, the current is 10.11 A, the voltage is 42.98 V, the electric power is 434.7 W; 11.24 minutes, the internal temperature is 29 ° C, the pressure is 7 kg, the current is 8.023A, voltage is 43.23V, electric power is 347.2W; 11.34 minutes, the internal temperature is 39 °C, the pressure is 14kg, the current is 9.196A, the voltage is 43.37V, the electric power is .398.8W; the 11.44 points are unloaded, the experiment is over, After 30 minutes, the temperature inside the device was 57 ° C, the pressure was 22 kg, the current was 14.1 A, the voltage was 43.11 V, the electric power was 607.8 W; the collector weight (hair) was 56.14 kg; the collected weight (hair) was 50.82 kg, and the weight was reduced after the reduction. (hair) 56.16kg; collected discharge water (hair) 7.00kg, reduced residual water (hair) 1.66kg, skin 0.82kg; residual material (hair) after the reaction 16.48kg (skin 1.2kg).
(2)热实验:清洗,加料[加前称重(毛)20.92kg,净加料16.9kg,加后剩料(毛)4.02kg(皮0.94kg)];12.59分加热,器内温度为17℃,压力为0kg;13.32分,器内温度为87℃,压力为4kg(增压点:87℃);13.52分,器内温度为111℃,压力为100kg(卸压→5kg,并有料泄出);14.20分,器内温度为143℃,压力为100kg(卸压→0kg,并有料泄出。14.31分150℃ 压力8kg,14.37分155℃压力10kg);15.04分,器内温度为171℃,压力为100kg(卸压→0kg,并有料泄出。温度171→163→171℃(15.16分压力8kg));16.21分,器内温度为181℃,压力为10kg(停止加热,排空,准备热试(压力表归零不准));16.26分加载,器内温度为169℃(反应温度135℃),器内压力为10kg,电流为36.84A、电压为41.07V、电功率为1513W;16.36分,反应温度为171℃,器内压力为35kg,电流为31.06A、电压为41.57V、电功率为1291W;16.46分,反应温度为173℃,器内压力为49kg,电流为31.08A、电压为41.58V、电功率为1292W;16.56分卸载,实验结束,历时30分钟,器内温度为116℃(反应温度为172℃),压力为56kg,电流为31.07A、电压为41.57V、电功率为1291W;收集器重(毛)56.16kg;收集后器重(毛)35.54kg,还原后器重(毛)56.18kg;收集排出水(毛)16.36+6.68kg(皮0.78+0.94kg),还原后剩水(毛)3.18kg,皮0.94kg;反应后剩料(毛)13.32kg(皮1.2kg),排空卸压料(毛)2.86kg(皮1.2kg)。(2) Thermal experiment: cleaning, feeding [adding pre-weighing (hair) 20.92kg, net feeding 16.9kg, adding residual material (hair) 4.02kg (skin 0.94kg)]; 12.59 points heating, the internal temperature is 17 °C, pressure is 0kg; 13.32 minutes, the internal temperature is 87 °C, the pressure is 4kg (pressurization point: 87 °C); 13.52 points, the internal temperature is 111 ° C, the pressure is 100kg (pressure relief → 5kg, and there is a leak Out); 14.20 minutes, the temperature inside the device is 143 ° C, the pressure is 100 kg (pressure relief → 0 kg, and there is material leakage. 14.31 points 150 ° C Pressure 8kg, 14.37 points 155 °C pressure 10kg); 15.04 points, the internal temperature is 171 ° C, the pressure is 100kg (pressure relief → 0kg, and the material is released. Temperature 171 → 163 → 171 ° C (15.16 points pressure 8kg)); 16.21 points, the temperature inside the device is 181 ° C, the pressure is 10 kg (stop heating, empty, prepare for hot test (pressure gauge is not allowed to return to zero)); 16.26 points load, the internal temperature is 169 ° C (reaction temperature 135 ° C), The internal pressure is 10kg, the current is 36.84A, the voltage is 41.07V, the electric power is 1513W; 16.36 minutes, the reaction temperature is 171 °C, the internal pressure is 35kg, the current is 31.06A, the voltage is 41.57V, the electric power is 1291W; 16.46 The reaction temperature was 173 ° C, the internal pressure was 49 kg, the current was 31.08 A, the voltage was 41.58 V, the electric power was 1292 W; the 16.56 points were unloaded, the experiment was over, and the temperature was 116 ° C (the reaction temperature was 172). °C), the pressure is 56kg, the current is 31.07A, the voltage is 41.57V, the electric power is 1291W; the collector weight (hair) is 56.16kg; the collector weight (hair) is 35.54kg, the weight of the reduction is (hair) 56.18kg; the discharge water is collected. (毛) 16.36+6.68kg (skin 0.78+0.94kg), residual water (hair) 3.18kg after reduction, skin 0.94kg; reaction After the remaining material (hair) 13.32kg (skin 1.2kg), emptying pressure relief material (hair) 2.86kg (skin 1.2kg).
二、实验结果Second, the experimental results
上述十组实验数据采集已经完成。十组冷试状态:反应温度均值44.75℃、压力均值12.55kg、电流均值11.3465A、电压均值38.4932V、电功均值0.243度,十组冷试产出均值:HO混合气排出水7.638kg,产出效率31.4329kg/度;十组热试状态:反应温度均值155.5℃、压力均值26kg、电流均值22.95A、电压均值42.14V、电功均值0.4645度,十组热试产出均值:HO混合气排出水21.068kg,产出效率45.3593kg/度;热试与冷试对比产出提高44.31%;如果去掉存在缺陷实验1、2两个组,3-10组热试与冷试对比产出提高60.41%。每组实验均值明细如下:The above ten sets of experimental data collection have been completed. Ten sets of cold test conditions: reaction temperature average value 44.75 ° C, pressure average value 12.55 kg, current average value 11.3465 A, voltage average value 38.4932 V, electric work average value 0.243 degrees, ten groups cold test output average value: HO mixed gas discharge water 7.638 kg, production The efficiency is 31.4329kg/degree; the ten groups are in the hot test state: the reaction temperature average is 155.5°C, the pressure average is 26kg, the current average is 22.95A, the voltage average is 42.14V, the electric work average is 0.4645 degrees, and the ten groups are the hot test output: HO mixture The discharge water is 21.068kg, the output efficiency is 45.3593kg/degree; the comparison between the hot test and the cold test is increased by 44.31%; if the two groups with the defect test 1, 2 are removed, the 3-10 heat test and the cold test are compared and the output is improved. 60.41%. The detailed values of each group of experiments are as follows:
第一组实验均值,冷试状态:反应温度均值50℃、压力均值17.25kg、电流均值12.695A、电压均值43.1725V、电功均值0.27265度,冷试产出:HO混合气排出水13.32kg,产出效率48.85384192kg/度;热试状态:反应温度均值139.75℃、压力均值34.25kg、电流均值22.21A、电压均值42.1525V、电功均值0.4680125度,热试产出:HO混合气排出水23.36kg,产出效率49.91319676kg/度;热试与冷试对比产出提高2.17%。The first set of experimental mean values, cold test state: reaction temperature average value 50 ° C, pressure average value 17.25 kg, current average value 12.695 A, voltage average value 43.1725 V, electric work average value 0.27265 degrees, cold test output: HO mixed gas discharge water 13.32 kg, The output efficiency is 48.85384192kg/kWh; the hot test state: the reaction temperature average is 139.75°C, the pressure average is 34.25kg, the current average is 22.21A, the voltage average is 42.1525V, the electric work average is 0.4680125 degrees, and the hot test output is: HO mixed gas discharge water 23.36 Kg, the output efficiency is 49.91319676kg / kWh; the output of hot and cold test is increased by 2.17%.
第二组实验均值,冷试状态:反应温度均值47℃、压力均值9.375kg、电流均值7.82975A、电压均值43.165V、电功均值0.1689375度,冷试产出:HO混合气排出水7.48kg,产出效率44.27672956kg/度;热试状态:反应温度均值132℃、压力均值26.75kg、电流均值14.935A、电压均值42.495V、电功均值0.318925度,热试产出:HO混合气排出水14.34kg,产出效率44.96354942kg/度;热试与冷试对比产出提高1.55%。The second group of experiments mean, cold test state: reaction temperature average 47 ° C, pressure average value 9.375 kg, current average value 7.82975 A, voltage average value 43.165 V, electric work average value 0.1689375 degrees, cold test output: HO mixed gas discharge water 7.48kg, The production efficiency is 44.27672956kg/kWh; the hot test state: the average reaction temperature is 132°C, the average pressure is 26.75kg, the current average is 14.935A, the voltage average is 42.495V, the average value of electric work is 0.318925 degrees, and the hot test output is: HO mixed gas discharge 14.34 Kg, the output efficiency is 44.96354942kg / kWh; the hot and cold test output increased by 1.55%.
第三组实验均值,冷试状态:反应温度均值52℃、压力均值12.25kg、电流均值11.263A、电压均值42.8375V、电功均值0.2412375度,冷试产出:HO混合气排出水6.86kg,产出效 率28.43670657kg/度;热试状态:反应温度均值153℃、压力均值26kg、电流均值24.59A、电压均值42.2367V、电功均值0.51917度,热试产出:HO混合气排出水20.98kg,产出效率40.4109kg/度;热试与冷试对比产出提高42.11%。The third group of experiments mean, cold test state: reaction temperature average 52 ° C, pressure average 12.25 kg, current average 11.263 A, voltage average 42.8375 V, electrical work average 0.2412375 degrees, cold test output: HO mixed gas discharge water 6.86kg, Output efficiency The rate is 28.43670657kg/degree; hot test state: reaction temperature average value 153 °C, pressure average value 26kg, current average value 24.59A, voltage average value 42.2367V, electric work mean value 0.51917 degrees, hot test output: HO mixed gas discharge water 20.98kg, production The efficiency was 40.4109kg/degree; the output of the hot test and the cold test increased by 42.11%.
第四组实验均值,冷试状态:反应温度均值51.5℃、压力均值13.75kg、电流均值12.535A、电压均值42.71V、电功均值0.2666375度,冷试产出:HO混合气排出水6.68kg,产出效率25.05274014kg/度;热试状态:反应温度均值142.75℃、压力均值23.25kg、电流均值21.45A、电压均值42.6125V、电功均值0.4567625度,热试产出:HO混合气排出水21.54kg,产出效率47.15798692kg/度;热试与冷试对比产出提高88.24%。The fourth group of experiments mean, cold test state: reaction temperature average value 51.5 ° C, pressure average value 13.75 kg, current average value 12.535 A, voltage average value 42.71 V, electric power average value 0.2666375 degrees, cold test output: HO mixed gas discharge water 6.68 kg, The output efficiency is 25.05274014kg/kWh; the hot test state: the reaction temperature average is 142.75°C, the pressure average is 23.25kg, the current average is 21.45A, the voltage average is 42.6125V, the electric work average is 0.4576625 degrees, and the hot test output is: HO mixed gas discharge water 21.54 Kg, the output efficiency is 47.15798692kg / kWh; the comparison between the hot test and the cold test is increased by 88.24%.
第五组实验均值,冷试状态:反应温度均值49℃、压力均值14kg、电流均值14A、电压均值43.0775V、电功均值0.3014度,冷试产出:HO混合气排出水6.42kg,产出效率21.2979kg/度;热试状态:反应温度均值163.75℃、压力均值19.5kg、电流均值22.7625A、电压均值42.415V、电功均值0.4825875度,热试产出:HO混合气排出水20.46kg,产出效率42.3965kg/度;热试与冷试对比产出提高99.06%。The fifth group of experiments mean, cold test state: reaction temperature average value 49 ° C, pressure average value 14 kg, current average value 14 A, voltage average value 43.0775 V, electric work average value 0.3014 degrees, cold test output: HO mixed gas discharge water 6.42 kg, output The efficiency is 21.2979kg/degree; the hot test state: the reaction temperature average is 163.75°C, the pressure average is 19.5kg, the current average is 22.7625A, the voltage average is 42.415V, the electric work average is 0.4825875 degrees, and the hot test output is: HO mixed gas discharge water 20.46kg, The output efficiency was 42.3965kg/kWh; the output of hot and cold tests increased by 99.06%.
第六组实验均值,冷试状态:反应温度均值50.25℃、压力均值14.25kg、电流均值11.747A、电压均值43.305V、电功均值0.258175度,冷试产出:HO混合气排出水8.78kg,产出效率34.00794035kg/度;热试状态:反应温度均值161.5℃、压力均值26.25kg、电流均值20.53A、电压均值42.3V、电功均值0.4342095度,热试产出:HO混合气排出水18.98kg,产出效率43.71161847kg/度;热试与冷试对比产出提高28.53%。The sixth group of experiments mean, cold test state: reaction temperature average value of 50.25 ° C, pressure average value of 14.25 kg, current average value of 11.747 A, voltage average value of 43.305 V, electric work average value of 0.258175 degrees, cold test output: HO mixed gas discharge water 8.78kg, The output efficiency is 34.00794035kg/kWh; the hot test state: the reaction temperature average is 161.5°C, the pressure average is 26.25kg, the current average is 20.53A, the voltage average is 42.3V, the electric work average is 0.4342095 degrees, and the hot test output is: HO mixed gas discharge water 18.98 Kg, the output efficiency is 43.71161847kg / kWh; the output of hot and cold test is increased by 28.53%.
第七组实验均值,冷试状态:反应温度均值40.5℃、压力均值13.375kg、电流均值11.87125A、电压均值42.3V、电功均值0.2510875度,冷试产出:HO混合气排出水9.28kg,产出效率36.95922736kg/度;热试状态:反应温度均值164.75℃、压力均值20kg、电流均值23.17A、电压均值42.177V、电功均值0.488683度,热试产出:HO混合气排出水22.68kg,产出效率46.41042256kg/度;热试与冷试对比产出提高25.57%。The seventh group of experiments mean, cold test state: reaction temperature average value 40.5 ° C, pressure average value 13.375 kg, current average value 11.87125 A, voltage average value 42.3 V, electric work average value 0.2510875 degrees, cold test output: HO mixed gas discharge water 9.28 kg, The output efficiency is 36.95922736kg/degree; the hot test state: the reaction temperature average is 164.75°C, the pressure average is 20kg, the current average is 23.17A, the voltage average is 42.177V, the electric work average is 0.488683 degrees, and the hot test output is: HO mixed gas discharge water 22.68kg The output efficiency is 46.41042256kg/kWh; the output of the hot test and the cold test is increased by 25.57%.
第八组实验均值,冷试状态:反应温度均值34.5℃、压力均值10.5kg、电流均值10.04925A、电压均值42.2575V、电功均值0.212325度,冷试产出:HO混合气排出水5.9kg,产出效率27.78758978kg/度;热试状态:反应温度均值166.5℃、压力均值23.5kg、电流均值24.73A、电压均值41.755V、电功均值0.51595度,热试产出:HO混合气排出水24.6kg,产出效率47.67903867kg/度;热试与冷试对比产出提高71.58%。The eighth group of experiments mean, cold test state: reaction temperature average 34.5 ° C, pressure average value 10.5 kg, current average value 10.04925 A, voltage average value 42.2575 V, electric work average value 0.212325 degrees, cold test output: HO mixed gas discharge water 5.9 kg, The output efficiency is 27.78758978kg/kWh; the hot test state: the reaction temperature average is 166.5°C, the pressure average is 23.5kg, the current average is 24.73A, the voltage average is 41.755V, the electric work average is 0.51595 degrees, and the hot test output is: HO mixed gas discharge water 24.6 Kg, the output efficiency is 47.67903867kg / kWh; the comparison between the hot test and the cold test is increased by 71.58%.
第九组实验均值,冷试状态:反应温度均值38.5℃、压力均值10kg、电流均值11.117A、电压均值42.0775V、电功均值0.2338875度,冷试产出:HO混合气排出水6.34kg,产出效率27.10704933kg/度;热试状态:反应温度均值167.75℃、压力均值23kg、电流均值22.657A、 电压均值41.79V、电功均值0.39925度,热试产出:HO混合气排出水24.68kg,产出效率61.81590482kg/度;热试与冷试对比产出提高128.04%。The ninth group of experiments mean, cold test state: reaction temperature average 38.5 ° C, pressure average value 10 kg, current average value 11.117 A, voltage average value 42.0775 V, electric work average value 0.2338875 degrees, cold test output: HO mixed gas discharge water 6.34 kg, production The efficiency is 27.10704933kg/degree; the hot test state: the reaction temperature average is 167.75 ° C, the pressure average is 23 kg, the current average is 22.657 A, The average voltage is 41.79V, the average value of electrical work is 0.39925 degrees, and the hot test output is 24.68kg of HO mixed gas discharge, the output efficiency is 61.81590482kg/degree; the output of hot test and cold test is increased by 128.04%.
第十组实验均值,冷试状态:反应温度均值34.25℃、压力均值10.75kg、电流均值10.38A、电压均值43.1725V、电功均值0.2235625度,冷试产出:HO混合气排出水5.32kg,产出效率23.7964775kg/度;热试状态:反应温度均值162.75℃、压力均值37.5kg、电流均值32.5125A、电压均值41.4475V、电功均值0.5611458度,热试产出:HO混合气排出水19.06kg,产出效率33.96621496kg/度;热试与冷试对比产出提高42.74%。The tenth experiment average value, cold test state: reaction temperature average value 34.25 ° C, pressure average value 10.75 kg, current average value 10.38 A, voltage average value 43.1725 V, electric work average value 0.2235625 degrees, cold test output: HO mixed gas discharge water 5.32 kg, The output efficiency is 23.7964775kg/degree; the hot test state: the reaction temperature average is 162.75°C, the pressure average is 37.5kg, the current average is 32.5125A, the voltage average is 41.4475V, the electric work average is 0.5611458 degrees, and the hot test output is: HO mixed gas discharge water 19.06 Kg, the output efficiency is 33.96621496kg / kWh; the comparison between the hot test and the cold test is increased by 42.74%.
该技术方案得到了大量实验的证实,证明加热后制氢的产量大大高于不加热制氢,因此,该方案在新能源开发中具有广阔的发展前景。 The technical scheme has been confirmed by a large number of experiments, which proves that the production of hydrogen after heating is much higher than that of unheated hydrogen production. Therefore, the scheme has broad development prospects in the development of new energy.

Claims (7)

  1. 一种电解高温水蒸汽制氢装置,其特征在于:该装置包括电源(1)、H解聚釜(2)、H2收集器(3)、O解聚釜(4)、O2收集器(5)、导热桥(6)、集热器(7)、加热炉(8)和电解桥(9),其中,电源(1)通过电极连接H解聚釜(2)和O解聚釜(4),H解聚釜(2)与H2收集器(3)连接,O解聚釜(4)和O2收集器(5)连接;导热桥(6)位于H解聚釜(2)和O解聚釜(4)之间,且和H解聚釜(2)和O解聚釜(4)之间分别通过管线连接,导热桥(6)和H解聚釜(2)之间的管线上装有阀门一(10),导热桥(6)和O解聚釜(4)之间的管线上装有阀门二(11),导热桥(6)上设置有卸压口(12);电解桥(9)位于H解聚釜(2)和O解聚釜(4)的下部,且和H解聚釜(2)和O解聚釜(4)之间分别通过管线连接;集热器(7)位于导热桥(6)和电解桥(9)之间,集热器(7)下方装有加热炉(8),集热器(7)与导热桥(6)之间的管线上装有阀门三(13)。An electrolysis high-temperature steam hydrogen production device, characterized in that the device comprises a power source (1), a H depolymerization kettle (2), a H 2 collector (3), an O depolymerization kettle (4), and an O 2 collector. (5), a heat conducting bridge (6), a heat collector (7), a heating furnace (8), and an electrolytic bridge (9), wherein the power source (1) is connected to the H depolymerization kettle (2) and the O depolymerization kettle through an electrode. (4), the H depolymerization kettle (2) is connected to the H 2 collector (3), the O depolymerization kettle (4) and the O 2 collector (5) are connected; the heat conduction bridge (6) is located in the H depolymerization kettle (2) And the O depolymerization kettle (4), and the H depolymerization kettle (2) and the O depolymerization kettle (4) are respectively connected by a pipeline, the heat conduction bridge (6) and the H depolymerization kettle (2) The pipeline is equipped with a valve (10), the pipeline between the heat-conducting bridge (6) and the O-depolymerization kettle (4) is equipped with a valve 2 (11), and the heat-conducting bridge (6) is provided with a pressure relief port (12). The electrolysis bridge (9) is located at the lower part of the H depolymerization kettle (2) and the O depolymerization kettle (4), and is connected by a pipeline between the H depolymerization kettle (2) and the O depolymerization kettle (4); The heater (7) is located between the heat conducting bridge (6) and the electrolytic bridge (9), and a heating furnace (8) is disposed under the heat collector (7), and between the heat collector (7) and the heat conducting bridge (6) Valve three (13) is installed on the pipeline.
  2. 根据权利要求1所述的电解高温水蒸汽制氢装置,其特征在于:所述的H解聚釜(2)与H2收集器(3)之间装有阀门四(14),O解聚釜(4)和O2收集器(5)之间装有阀门五(15)。The electrolysis high-temperature steam hydrogen production apparatus according to claim 1, wherein a valve (four) is disposed between the H depolymerization kettle (2) and the H 2 collector (3), and O is depolymerized. A valve five (15) is installed between the kettle (4) and the O 2 collector (5).
  3. 根据权利要求1所述的电解高温水蒸汽制氢装置,其特征在于:所述的电解桥(9)的两端分别装有阀门六(16)和阀门七(17)。The electrolysis high-temperature steam hydrogen production device according to claim 1, characterized in that: the two ends of the electrolysis bridge (9) are respectively equipped with a valve six (16) and a valve seven (17).
  4. 根据权利要求1所述的电解高温水蒸汽制氢装置,其特征在于:所述的集热器(7)上装有阀门八(18)。The electrolysis high-temperature steam hydrogen production apparatus according to claim 1, characterized in that the collector (7) is provided with a valve eight (18).
  5. 根据权利要求1所述的电解高温水蒸汽制氢装置,其特征在于:所述的集热器(7)上部设有测温口(19)和测压口(20)。The electrolysis high-temperature steam hydrogen producing apparatus according to claim 1, characterized in that the upper portion of the heat collector (7) is provided with a temperature measuring port (19) and a pressure measuring port (20).
  6. 根据权利要求1所述的电解高温水蒸汽制氢装置,其特征在于:所述的电极的另一端分别悬在H解聚釜(2)和O解聚釜(4)中。The electrolysis high-temperature steam hydrogen producing apparatus according to claim 1, wherein the other end of the electrode is suspended in the H depolymerization kettle (2) and the O depolymerization kettle (4), respectively.
  7. 一种利用权利要求1所述的电解高温水蒸汽制氢装置的制氢方法,其特征在于:该方法包括以下步骤:A hydrogen production method using the electrolytic high-temperature steam hydrogen production device according to claim 1, wherein the method comprises the following steps:
    (1)加热:启动加热炉(8),使集热器(7)升温,待管线内充满水蒸汽后停止;(1) Heating: start the heating furnace (8), heat the collector (7), and stop after the pipeline is filled with water vapor;
    (2)电解:关闭阀门一(10)、阀门二(11)、阀门三(13),打开卸压口(12),然后启动电源(1),电解产生氢气和氧气。 (2) Electrolysis: Close valve one (10), valve two (11), valve three (13), open the pressure relief port (12), and then start the power supply (1) to generate hydrogen and oxygen.
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