WO2015076429A1 - Steel bar with fixing head and manufacturing method therefor - Google Patents

Steel bar with fixing head and manufacturing method therefor Download PDF

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Publication number
WO2015076429A1
WO2015076429A1 PCT/KR2013/010582 KR2013010582W WO2015076429A1 WO 2015076429 A1 WO2015076429 A1 WO 2015076429A1 KR 2013010582 W KR2013010582 W KR 2013010582W WO 2015076429 A1 WO2015076429 A1 WO 2015076429A1
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WIPO (PCT)
Prior art keywords
reinforcing bar
rebar
fixing plate
fixing
cross
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PCT/KR2013/010582
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French (fr)
Korean (ko)
Inventor
이재호
Original Assignee
(주)세종알앤디
이재호
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Application filed by (주)세종알앤디, 이재호 filed Critical (주)세종알앤디
Priority to PCT/KR2013/010582 priority Critical patent/WO2015076429A1/en
Publication of WO2015076429A1 publication Critical patent/WO2015076429A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/01Reinforcing elements of metal, e.g. with non-structural coatings
    • E04C5/02Reinforcing elements of metal, e.g. with non-structural coatings of low bending resistance
    • E04C5/03Reinforcing elements of metal, e.g. with non-structural coatings of low bending resistance with indentations, projections, ribs, or the like, for augmenting the adherence to the concrete
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/16Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
    • E04C5/162Connectors or means for connecting parts for reinforcements
    • E04C5/163Connectors or means for connecting parts for reinforcements the reinforcements running in one single direction

Definitions

  • the present invention relates to a reinforcing bar provided with a fixing head and a method for manufacturing the same, and more specifically, to improve the fixing ability of reinforcing bars used in reinforced concrete or steel reinforced concrete structures, and to facilitate reinforcing bars.
  • the present invention relates to a rebar provided with a fixing head and a method of manufacturing the same.
  • the tensile force generated in the reinforced concrete structure, etc. are mainly received by the concrete, the tensile force can be simplified to be in charge of the reinforcement.
  • the reinforcing bars must be settled in the concrete at an appropriate length to accommodate the tensile forces generated.
  • the overlapping lengths of the connecting bars should be sufficiently secured.
  • the fixing method of the reinforcing bar can be divided into bending anchorage (Bending Anchorage) and mechanical anchorage (Mechanical Anchorage) according to the geometric characteristics of the fixing portion.
  • the joints of the reinforcing bars are used, such as the joints to secure the prescribed joint length, mechanical screw joints using reinforcing bars or couplers in the field.
  • 1 is a view for explaining an example of the bending anchorage in the fixing method of the rebar.
  • a representative example of the bending anchorage is defined as 90 ° ⁇ (a) of FIG. 1 (a) ⁇ , 135 ° ((b) ⁇ of the end 1 'of the reinforcing bar 1 to fix the reinforcing bar. It is a conventional system which bends in various angles, such as 180 degrees (FIG. 1 (c)), and reinforces in concrete.
  • such bending anchorage In order to secure the anchoring capacity of the reinforcing bar, such bending anchorage must secure the anchoring length required by the design standards.
  • a bending anchorage has a problem in that the reinforcement work is very difficult in the part where the reinforcement is concentrated, and the reinforcement ability of the reinforcing bar is insufficient due to the inability of placing concrete due to the narrow reinforcing bar spacing.
  • FIG. 2 is a view for explaining an example of a mechanical anchor in the fixing method of the rebar.
  • the mechanical anchorage is typically anchored to concrete with a member having an end head called an anchor.
  • Such a mechanical anchorage is generally achieved by coupling the head 2 that forms the anchor to the end of the rebar 1.
  • the head 2 is joined to the end of the reinforcing bar 1 by friction welding (FIG. 2 (a)).
  • the end of the reinforcing bar 2 is heated and pressurized in the axial direction to form a circular head ( 2) in one-piece form (FIG. 2B), in which a stud having a stem and a head is directly butt welded to a reinforcing bar, and a thread is provided at the end of the reinforcing bar 1.
  • FIG. 2B The form of screwing the nut which processes and head functions is proposed.
  • Republic of Korea Patent Publication No. 10-0907398 Manufacturing method of reinforcing bar with a fixing head
  • a method of manufacturing a reinforcing bar with a fixing head comprising a step of integrally forming an enlarged diameter portion that becomes a fixing head by performing hot upsetting to plastically deform so as to increase the outer diameter, wherein the temperature of the end region of the reinforcing bar is reduced in cross section.
  • the temperature of the part separated 2.0 axially from the rebar's cross-section is less than the melting point of the reinforcing material at 1300 ° C or more, and the temperature of the part separated 5.0 axially from the cross-section of the rebar. It proposes the technique of heating so that it may be more than Ac3 transformation point of reinforcing steel material to 1200 degrees C or less.
  • Korean Patent Publication No. 10-1122122 "Reinforcing bar connection device for head reinforcement" together with the upper and lower head reinforcement of the reinforced concrete beam is disposed at a certain angle on one side of the column head of the reinforced concrete column by concrete pouring construction
  • the reinforcing bar connecting device for connecting the head reinforcement coupled to the upper and lower head reinforcement of a predetermined length disposed on one side of the reinforcement concrete pillar, locking head means for increasing the connection strength to the end side of the head reinforcement
  • the technique to be equipped is proposed.
  • Korean Patent Laid-Open Publication No. 10-2011-0058622 "Wedge-type reinforcing bar fixing structure using a plate-shaped fixing member" is fixed to the wedge member of various forms on the protrusion of the deformed reinforcing bar, and also various outer peripheral edges of the wedge member There is proposed a technique for fixing the coupling member in the wedge type.
  • the bending anchorage and the mechanical anchorage according to the prior art have a limitation in improving the anchorage ability of the rebar because the local operating range of the local pressure stress can not be limited depending on the diameter of the reinforcement or the stem. And, there is a problem that the limit of such fixing capacity can not support the high strength of the head rebar.
  • the present invention is proposed to improve the problems of the prior art, a new that can improve the anchorage capacity of the reinforcing steel used in reinforced concrete (RC) or steel reinforced concrete (SRC) structure, etc. It is an object to provide a reinforcing bar provided with a fixing head of the form.
  • the present invention is able to form a cross-sectional circumferential length of the reinforcing bar in contact with the fixing head longer than the conventional method compared to the prior art to reduce the local pressure stress acting on the concrete to improve the anchoring capacity of the rebar It is an object to provide a reinforcing bar provided with a fixing head of the form.
  • an object of the present invention is to provide a reinforcing bar provided with a new type of fixing head to facilitate the reinforcing bars using the reinforcing bar provided with a fixing head.
  • the present invention by using a reinforcing bar provided with a fixing head to enable bolted coupling through the long hole even when the center axis of the two bars to be jointed when the reinforcing operation does not coincide, so that the reinforcement operation can be convenient
  • An object of the present invention is to provide a reinforcing bar provided with a fixing head of a new type.
  • the present invention allows a relatively long cross-sectional length of the reinforcing bar in contact with the fixing head compared to the prior art to reduce the local pressure stress acting on the concrete to improve the fixing ability of the reinforcing bar
  • the object of the present invention is to provide a method for manufacturing a rebar provided with a new type of fixing head to increase the convenience of manufacturing.
  • the reinforcing bar 30 the reinforcing bar 30;
  • a reinforcing bar part 40 formed integrally with the reinforcing bar 30 at an end of the reinforcing bar 30 and having a cross-sectional perimeter length longer than the cross-sectional perimeter length of the reinforcing bar 30;
  • a fixing plate (50) formed to have an area larger than the cross-sectional area of the rebar deformation portion (40) and fixed to an end of the rebar deformation portion (40);
  • the cross sectional circumferential length of the end 42 of the rebar deformable portion 40 formed on the fixing plate 50 has a length longer than the circumferential circumferential length of the reinforcing bar 30 so that the local pressure stress acting on the concrete is increased. To be lowered.
  • the reinforcing bar 40 is formed by changing the shape of the cross-section gradually from the end of the reinforcing bar 30, and the first forming part 41a,
  • the shape of the cross section from the end of the first molding portion 41a to the end 42 of the rebar deformation portion 40 may be provided with a second molding portion 41b.
  • the first molding part 41a of the reinforcing bar 40 is formed to have a slope gradually reduced from the end of the reinforcing bar 30.
  • an upper and lower surface 43a formed to have an inclination gradually expanding from the end of the reinforcing bar 30 and the second molding part 41b of the reinforcing bar part 40 may include the first molding part ( Front and rear surfaces 42b, which are maintained in the same cross-sectional shape from the end of the front and rear surfaces 42a of 41a to the end 42 of the reinforcing bar portion 40, and the upper and lower surfaces 43a of the first molding portions 41a.
  • the upper and lower surfaces 43b, which are maintained in the same cross-sectional shape, may be provided from the end of the bar to the end 42 of the rebar deformation unit 40.
  • the reinforcing bar 40 is disposed on the central axis with respect to the width (W) direction of the fixing plate 50, the fixing plate 50 is the reinforcing bar It is further provided with a bolt hole 56 formed to be disposed on both sides with respect to the deformable portion 40, it can be bolted through the bolt hole 56 when the reinforcing bar.
  • the bolt hole 56 is formed as a long hole having a long length on the central axis, the central axis is inclined at a predetermined angle with respect to the vertical direction, In case of reinforcing bar reinforcement, even if the central axis of the reinforcing bar is inconsistent, it can be easily combined.
  • the reinforcing bars 40 having a cross-sectional perimeter longer than the cross-sectional perimeter of the reinforcing bar 30 is formed integrally with the reinforcing bar 30 at the end of the reinforcing bar 30 Processing step;
  • the welding step of welding the end of the reinforcing bar 40 is fixed to the fixing plate 50.
  • the fixing plate processing step includes forming bolt holes 56 at both sides of the central axis with respect to the width (W) direction of the fixing plate 50. Further, in the welding step, the rebar deformable portion 40 may be disposed on the central axis with respect to the width W direction of the fixing plate 50 to be welded to the fixing plate 50.
  • the cross-sectional circumferential length of the end portion 42 of the reinforcing bar deformation portion 40 formed on the fixing plate 50 is the cross-sectional circumferential length of the reinforcing bar 30.
  • the area of local pressure stress is increased by having a longer length so that the local pressure stress on the concrete of the fixing head is relatively lower than that of the prior art, and thus the anchoring performance of the reinforcing bar is very improved. Therefore, the construction is simpler and the reinforcing length of the reinforcing bar is much shorter than that of the conventional method of bending or mechanical fixing.
  • the fixing performance is improved compared to the prior art, it can be effectively used even in a higher strength reinforcing bar than the conventional mechanical fixing device.
  • the reinforcing bar provided with the fixing head according to the present invention is a bolt hole 56 is formed as a long hole having a long length on the central axis, the central axis is inclined at a predetermined angle with respect to the vertical direction, Even when the central axis of the double reinforcing bar is inconsistent, the coupling is easy.
  • the manufacturing method of the reinforcing bar provided with a fixing head forms a fixing plate 50 by cutting the plate provided in a variety of standards, it is easy and economical welding method with the reinforced bar (40) Etc.) to produce a reinforcing bar provided with a fixing head, and has the advantage of lowering the manufacturing cost while ensuring the convenience of manufacturing.
  • 1 is a view for explaining an example of a bending anchorage in the fixing method of the rebar
  • FIG. 2 is a view for explaining an example of a mechanical anchor in the fixing method of the rebar
  • Figure 3 is a perspective view for explaining a reinforcing bar with a fixing head and a method for manufacturing the same according to the spirit of the present invention
  • Figure 4 is a side view for explaining the reinforcing bar with a fixing head according to the technical idea of the present invention by cutting a portion along AA 'of Figure 3 and a method of manufacturing the same.
  • FIG. 5 is a perspective view for explaining a reinforcing bar provided with a fixing head and a method of manufacturing the same according to an embodiment of the present invention
  • Figure 6 is a side view and a plan view for explaining the reinforcing bar with a fixing head and a method for manufacturing the same according to a preferred embodiment of the present invention
  • FIG. 7 is a view for explaining a rebar provided with a fixing head according to another embodiment of the present invention.
  • FIG. 8 is a view for explaining the joint form of the reinforcing bar provided with a fixing head according to an embodiment of the present invention.
  • FIG. 9 is a view for explaining the form of applying the bending anchorage and mechanical anchorage in the prior art and the operating range of the local pressure stress of the reinforcing bar provided with the anchoring head according to the present invention.
  • FIG. 5 is a perspective view illustrating a reinforcing bar provided with a fixing head and a method of manufacturing the same according to a preferred embodiment of the present invention
  • FIG. 6 illustrates a rebar provided with a fixing head and a method of manufacturing the same according to a preferred embodiment of the present invention. It is a side view and a top view for demonstrating.
  • 6A is a front view of the reinforcing bar provided with the fixing head shown in FIG. 5
  • FIG. 6B is a plan view of the rebar provided with the fixing head shown in FIG. 5.
  • Figure 7 is a view for explaining a rebar provided with a fixing head according to another embodiment of the present invention.
  • the reinforcing bar 10 provided with the fixing head includes a fixing plate having a reinforcing bar 30, a reinforcing bar part 40, and a fixing plate 50.
  • the cross-sectional circumference of the end 42 of the reinforcing bar portion 40 formed on the 50 to have a length longer than the cross-sectional circumference of the reinforcing bar 30 to increase the area where the local pressure stress is applied, the prior art Compared to this, the local pressure stress on the concrete of the fixing head is relatively lowered, thereby improving the fixing performance of the reinforcing bar in the concrete.
  • the rebar deformation portion 40 is integrally formed with the rebar 30 at the end of the rebar 30.
  • the rebar deformation portion 40 is gradually changed from the end of the reinforcing bar 30 having a circular cross section (cross section is the same as the cross section of the rebar), the cross-sectional circumference length longer than the cross-sectional circumference length of the reinforcing bar 30 It is formed to have.
  • the end 42 of the rebar deformable portion 40 and the upper surface 52 of the fixing plate 50 have a flat surface and form an area in which the local pressure stress is applied.
  • the height (H) of the fixing plate 50 and the end 42 of the reinforcing bar deformable portion 40 are formed to be the same to each other to facilitate the welding operation.
  • the end portion 42 of the reinforcing bar deformable portion 40 formed integrally with the end of the rebar 30 is fixed to the fixing plate 50.
  • the fixing plate 50 is formed to have an area (W ⁇ H, preferably 10 times or more) larger than the cross-sectional area of the reinforcing bar deformable part 40 and is fixed to the end of the rebar deforming part 40.
  • the fixing plate 50 has a smaller area than the cross-sectional area of the reinforcing bar portion 40, there is a problem that the fixing ability is almost lost.
  • the reinforced deformation portion 40 has a gradual cross-sectional change through the first molding portion 41a, and a flat end portion 42 is formed through the second molding portion 41b.
  • the first shaping portion 41a of the reinforcing bar 40 is formed to gradually change the shape of the cross-section from the end of the reinforcing bar 30 (at this time, as shown in (a) of FIG.
  • the shape of the cross-section of the second molding portion 41b from the end of the first molding portion 41a to the end 42 of the reinforcing bar portion 40 remains the same.
  • the reinforcing bar 10 provided with the fixing head according to the present embodiment has a circular cross section at the end portion 42 of the reinforcing bar portion 40 while the first molded part 41a, which is mainly deformed, has a small change in abrupt cross section.
  • the zone in which the local pressure stress of greater length than the outer circumferential length of the rebar 30 is applied is formed. That is, in the present embodiment, as shown in FIG. 6B, the first molding part 41a gradually decreases the slope w2 at which the front and rear surfaces 42a are gradually reduced from the end of the reinforcing bar 30.
  • the upper and lower surfaces 43a have an inclination (h2 gradually expanding) gradually expanding from the end of the reinforcing bar 30.
  • the second molding portion 41b has a front and rear surface 42b having an end portion of the front and rear surfaces 42a of the first molding portion 41a so that the end portion 42 of the rebar deformation portion 40 has a flat surface. From the end of the upper and lower surfaces 43a of the first molding portion 41a to the end 42 of the first and second reinforcing portions 40a. Up to 42) in the same cross-sectional shape. That is, the cross-sectional size of the front and rear surfaces 42a constituting the width w3 and the upper and lower surfaces 43b constituting the height h3 is such that the second molding portion 41b has a reinforcing bar portion (from the end of the first molding portion 41a). It is formed to the same cross-sectional size up to the end 42 of the 40.
  • the rebar deformable portion 40 and the fixing plate 50 is preferably formed in a cross-section as described above for the convenience of manufacturing, as shown in Figure 7, in various forms Modifications can be applied, and modifications of this form will also be made under the technical idea of the present invention.
  • FIG. 7 shows an example in which the fixing plate 50 is formed of a rectangular plate material and the reinforcing bar portions 40 are formed crosswise (+) (40a, 40b).
  • the fixing plate 50 forms the fixing plate 50 as a circular plate material, and the reinforcing bar portion 40 is formed radially from the center of the reinforcing bar 30 (40a, 40b, 40c, 40d, 40e, 40f). , 40g).
  • the fixing plate 50 has shown an example of applying a plate of a single thickness, but such a fixing plate 50 may be applied to a plate of which the thickness is changed. Of course, this change in thickness will be on the opposite side of the weld face.
  • the reinforcing bar 10 provided with the fixing head is easier to construct than the conventional fixing method by the fixing or mechanical fixing device.
  • Rebar settling length can be much shorter.
  • the fixing performance is improved compared to the prior art, it can be effectively used even in a higher strength reinforcing bar than the conventional mechanical fixing device.
  • the reinforcing bar 10 is provided with a fixing head according to a preferred embodiment of the present invention has a configuration of the fixing head, as shown in Figure 8, through bolting (bolting) by the bolt (90) and nut Reinforcing bar is characterized in that it is possible to.
  • a bolt hole 56 is formed in the fixing plate 50 of the reinforcing bar 10 provided with the fixing head according to the present embodiment.
  • the reinforcing bar portion 40 is disposed on the central axis with respect to the width W direction of the fixing plate 50 to be fixed to the fixing plate 50, and the bolt hole of the fixing plate 50 is formed.
  • 56 is disposed on both sides with respect to the bar deformation portion 40 (wherein, the bolt hole 56 may be disposed symmetrically or asymmetrically with respect to the width W direction of the fixing plate 50).
  • Figure 8 is a view for explaining the joint form of the reinforcing bar is provided with a fixing head according to an embodiment of the present invention
  • Figure 8 (a) is a double reinforcing bar with a bolt 90 by applying a long bolt hole 56
  • (b) is a view for explaining the action of the bolt hole 56 when the bolt 90 is coupled.
  • the bolt hole 56 is formed as a long hole having a long length on the central axis (refer to the central axis of the bolt hole 56), the vertical direction (fixing plate 50) Since the central axis is formed to be inclined at a predetermined angle with respect to the reference ⁇ , even when the central axis of the positive reinforcing bars are inconsistent, the coupling is easy.
  • the reinforcing bar 10 provided with the fixing head according to the present embodiment can be easily connected to the reinforcing bar in the field, unlike the reinforcing bar to which the fixing device according to the prior art is applied.
  • the method for manufacturing a rebar having a fixing head forms a fixing plate 50 by cutting a plate provided in various standards, and welds the reinforcing bar 40 to the reinforcing bar 40. It is characterized in that the manufacturing cost can be lowered while ensuring the convenience of manufacturing by manufacturing a rebar provided with a fixing head formed by connecting the fixing plate 50 to the end of 30).
  • the method of manufacturing a rebar having a fixing head includes a rebar deformation part processing step, a fixing plate processing step, and a welding step.
  • the rebar deformation part processing step by pressing the end of the reinforcing bar 30, the rebar deformation unit 40 having a cross-sectional circumferential length longer than the cross-sectional circumferential length of the reinforcing bar 30 is the rebar ( 30) to be integrally formed.
  • the fixing plate processing step the fixing plate 50 is formed of a flat plate to have an area (W ⁇ H, preferably 10 times or more) larger than the cross-sectional area of the reinforcing bar portion 40.
  • the bolt hole 56 is formed to be symmetrical to both sides of the central axis with respect to the width (W) direction of the fixing plate 50 to facilitate reinforcing the reinforcement through bolting later.
  • the rebar deformable portion 40 and the fixing plate 50 separately prepared as described above are completed by welding the ends of the rebar deforming portion 40 to be fixed to the fixing plate 50.
  • the rebar deformable portion 40 is disposed on the central axis with respect to the width W direction of the fixing plate 50 to be welded to the fixing plate 50.
  • the end 42 of the rebar deformable portion 40 is fixed to the fixing plate 50 by welding.
  • Various types of welding such as electric resistance welding and friction welding, as well as general arc welding may be applied. .
  • FIG. 9 is a view for explaining the form of applying the bending anchorage and mechanical anchorage in the prior art and the operating range of the local pressure stress of the reinforcing bar provided with the anchoring head according to the present invention.
  • Figure 9 (a) shows a working range (L1) of the local pressure stress
  • Figure 9 (b) shows the operating range (L2) of the local pressure stress when a mechanical anchorage formed by joining the head 2 to the end of the reinforcing bar 1 by friction welding is applied as shown in FIG.
  • FIG. 9 (c) is applied to a mechanical anchorage in which an end of the reinforcing bar 2 is heated and pressurized in an axial direction to generate a circular head 2 integrally, as shown in FIG. 2 (b).
  • Figure 9 (d) shows the operating range of local pressure stress (L4) when the reinforcing bar is provided with a fixing head according to a preferred embodiment of the present invention Is showing.
  • the fixing ability of the bending reinforcement method (applied bending anchorage) and the reinforcement method with anchor head (applied mechanical anchorage) is closely related to the local pressure stress acting on the concrete.
  • the fixing mechanism (mechanism) of the reinforcement reinforced in reinforced concrete or steel reinforced concrete structure first, the concrete acupressure is generated under the anchorage (Anchorage). That is, as shown in Figure 9, the tensile force is applied in the reinforcement (1) direction (arrow direction), the concrete acupressure stress is generated under the anchorage (Anchorage). As the tensile force increases, the concrete local pressure stress rises, and the concrete local pressure breakage occurs (in particular, in the areas L1, L2, L3, and L4). At this time, a slip is generated in the anchorage. If the anchoring of the reinforcing bars is not stable, cracks are generated in the concrete of the anchorage, which leads to expansion and destruction of concrete cracks. .
  • the bending reinforcement method has a high local acupressure inside the bent portion such that the operating range (L1) of the local pressure stress is less than half (0.5 ⁇ D) of the cross-sectional perimeter length of the reinforcing bar (1)
  • Structural weaknesses that produce stress require additional reinforcement of reinforcing bars or through reinforcing bars (partial mechanical anchorage). This requires a relatively long anchorage length to reinforce the adhesion. In addition, it may be accompanied by a construction inconvenience to wrap around the flexural rebar.
  • the operating range (L4) of the local pressure stress of the reinforcing bar deformable portion 40 so as to have about 2 ⁇ D twice the circumferential length of the rebar cross section.
  • the cross-sectional circumferential length (here 2H) (the cross-sectional circumferential length of the end 42 of the reinforcing bar deformable portion 40) can be increased.
  • FIG. 3 is a perspective view illustrating a reinforcing bar provided with a fixing head and a method of manufacturing the same according to the technical idea of the present invention
  • FIG. 4 is a part cut along the line AA ′ of FIG. It is a side view for demonstrating the rebar provided with the fixing head, and its manufacturing method.
  • the reinforcing bar 10 provided with the fixing head according to the present invention basically has an end of the reinforcing bar 30 having a circular cross section whose length is longer than the cross-sectional perimeter of the reinforcing bar 30.
  • the reinforcement deformation portion 40 having a circumferential length so as to be fixed to the fixing plate 50, the local area of the local pressure stress has a relatively large size compared to the prior art so that the overall low local to the concrete in the fixing head Acupressure stress is characterized in that to increase the fixing effect.
  • the reinforcing bar 10 provided with the fixing head according to the present invention includes a reinforcing bar 30, a reinforcing bar part 40, and a fixing plate 50.
  • the reinforcing bar 30 is a general reinforcing bar used in a reinforced concrete structure or steel reinforced concrete structure.
  • Reinforcing bar 40 is formed integrally with the reinforcing bar 30 at the end of the reinforcing bar 30, it is formed to have a cross-sectional peripheral length longer than the cross-sectional peripheral length of the reinforcing bar 30.
  • Such rebar deformation portion 40 is formed into a thin plate shape by pressing the end of the rebar 30 having a circular cross section is formed integrally with the rebar 30.
  • the fixing plate 50 is formed to have an area (W ⁇ H, preferably 10 times or more) larger than the cross-sectional area of the rebar deformation portion 40 and is fixed to the end 42 of the rebar deformation portion 40.
  • the reinforcing bar 10 having the fixing head according to the present invention has a cross-sectional perimeter of the end 42 of the reinforcing bar 40 formed on the fixing plate 50 than the cross-sectional perimeter of the reinforcing bar 30. By having a long length, the area under which the local pressure stress is applied is increased to improve the anchoring performance of the reinforcing bar in the concrete.
  • Reinforcing bar 10 equipped with a fixing head preferably forms the end of the reinforcing bar 30 to form a reinforcing bar 40, and then separately processed (cutting the plate material provided to a constant size typically) Or it is manufactured by welding the end of the reinforced bar portion 40 to the fixing plate 50 formed by molding (forging or pressing).
  • the method of forming the fixing head by fixing the end portion of the reinforcing bar deformable portion 40 to the fixing plate 50 may be a method of integrally molding using a single material, but fixing according to the present invention.
  • Reinforcing bar 10 provided with a head is preferably formed to the end of the reinforcing bar 30 to form a reinforcing bar deformable portion 40, so as to increase the convenience of manufacturing and lower the manufacturing cost, and separately formed fixing plate 50 To weld the two components together.
  • the reinforcing bar provided with the fixing head according to the present invention and a method for manufacturing the same have a fixing head different from the conventional technology in which a range of local pressure stress is automatically determined (rebar or stem circumferential length) when the diameter of the reinforcing bar is determined in common.
  • a range of local pressure stress is automatically determined (rebar or stem circumferential length) when the diameter of the reinforcing bar is determined in common.
  • Reinforcing bars with a fixing head and a method for manufacturing the same according to the present invention are used in reinforced concrete or steel reinforced concrete structures.

Abstract

The present invention provides a steel bar with a fixing head, which is used for reinforced concrete or steel frame reinforced concrete structures, and a manufacturing method therefor. In a steel bar (10) with a fixing head, a steel bar deformation part (40) having a cross sectional perimeter greater than the cross sectional perimeter of a steel bar (30) is formed at the end of the steel bar (30) and fixed to a fixing plate (50), so that the working range of local bearing stress is relatively greater than in the conventional art and low stress is applied to the entire fixing head, thereby enhancing the fixing effect. The steel bar (10) with a fixing head is manufactured in a manner where the steel bar deformation part (40) is formed by molding the end of the steel bar (30) and then welding the end of the steel bar deformation part (40) to the fixing plate (50) which is formed by a separate machining or molding process, thereby improving manufacturing convenience and reducing manufacturing costs.

Description

정착헤드가 구비된 철근 및 그의 제조방법Reinforcing bars equipped with a fixing head and a manufacturing method thereof
본 발명은 정착헤드가 구비된 철근 및 그의 제조방법에 관한 것으로, 좀 더 구체적으로는 철근 콘크리트 또는 철골철근 콘크리트 구조물 등에 사용되는 철근의 정착능력을 향상시킬 수 있도록 하고, 철근 이음을 용이하게 하도록 하는 정착헤드가 구비된 철근 및 그의 제조방법에 관한 것이다. The present invention relates to a reinforcing bar provided with a fixing head and a method for manufacturing the same, and more specifically, to improve the fixing ability of reinforcing bars used in reinforced concrete or steel reinforced concrete structures, and to facilitate reinforcing bars. The present invention relates to a rebar provided with a fixing head and a method of manufacturing the same.
일반적으로, 철근콘크리트 구조물 등에서 발생하는 압축력은 콘크리트가 주로 받으며, 인장력은 철근이 담당하는 것으로 단순화할 수 있다. 이와 같은 경우 철근은 발생되는 인장력을 감당하기 위해 콘크리트 속에 적절한 길이만큼 잘 정착되어야 한다. 또한, 철근을 연결하여야 하는 경우, 연결되는 철근들의 상호간의 겹이음 길이가 충분히 확보되어야 한다. In general, the compressive force generated in the reinforced concrete structure, etc. are mainly received by the concrete, the tensile force can be simplified to be in charge of the reinforcement. In this case, the reinforcing bars must be settled in the concrete at an appropriate length to accommodate the tensile forces generated. In addition, when reinforcing bars are to be connected, the overlapping lengths of the connecting bars should be sufficiently secured.
이와 같은 경우에 대한 설계기준은 '정착 및 이음(Development and Splices of Reinforcement)'이라는 명칭으로 국제적으로 제시되어 있다. 이때, 철근의 정착방식은 정착 부분의 기하학적 특징에 따라 굽힘 정착구(Bending Anchorage)와 기계적 정착구(Mechanical Anchorage)로 구분할 수 있다. 또한, 철근의 이음에는 규정된 이음 길이를 확보하는 겹이음이나 현장에서의 철근 압접 또는 커플러를 이용한 기계적 나사이음 등의 방법이 사용되고 있다. The design criteria for such cases are presented internationally under the name 'Development and Splices of Reinforcement'. At this time, the fixing method of the reinforcing bar can be divided into bending anchorage (Bending Anchorage) and mechanical anchorage (Mechanical Anchorage) according to the geometric characteristics of the fixing portion. In addition, the joints of the reinforcing bars are used, such as the joints to secure the prescribed joint length, mechanical screw joints using reinforcing bars or couplers in the field.
도 1은 철근의 정착방식에서 굽힘 정착구의 예를 설명하기 위한 도면이다. 1 is a view for explaining an example of the bending anchorage in the fixing method of the rebar.
도 1을 참조하면, 굽힘 정착구의 대표적인 예는 철근을 정착시키기 위해 철근(1)의 끝단부(1')를 90°{도 1의 (a)}, 135°{도 1의 (b)}, 180°{도 1의 (c)} 등의 여러 각도로 굽혀서 콘크리트 내에 배근하는 재래식 방식이다.Referring to FIG. 1, a representative example of the bending anchorage is defined as 90 ° {(a) of FIG. 1 (a)}, 135 ° ((b)} of the end 1 'of the reinforcing bar 1 to fix the reinforcing bar. It is a conventional system which bends in various angles, such as 180 degrees (FIG. 1 (c)), and reinforces in concrete.
이와 같은 굽힘 정착구는 시공되는 철근의 정착능력을 확보하기 위해서는 반드시 설계기준에서 요구하는 정착길이를 확보해야 한다. 그러나, 이와 같은 굽힘 정착구는 배근이 집중되는 부분에서는 배근작업이 매우 까다롭고, 좁은 철근 간격으로 인해 콘크리트의 타설이 원활하지 못하여 철근의 정착능력이 부족한 경우가 발생하는 문제점이 있다. In order to secure the anchoring capacity of the reinforcing bar, such bending anchorage must secure the anchoring length required by the design standards. However, such a bending anchorage has a problem in that the reinforcement work is very difficult in the part where the reinforcement is concentrated, and the reinforcement ability of the reinforcing bar is insufficient due to the inability of placing concrete due to the narrow reinforcing bar spacing.
도 2는 철근의 정착방식에서 기계적 정착구의 예를 설명하기 위한 도면이다. 2 is a view for explaining an example of a mechanical anchor in the fixing method of the rebar.
도 2를 참조하면, 기계적 정착구는 앵커(Anchor)라고 부르는 단부 헤드를 가지는 부재를 콘크리트에 정착시키는 것이 대표적이다. 이와 같은 기계적 정착구는 일반적으로 철근(1)의 단부에 앵커를 이루는 헤드(2)를 결합시켜 이루어진다. 이와 같은 기계적 정착구에는 철근(1)의 단부에 헤드(2)를 마찰용접으로 결합시키는 형태{도 2의 (a)}, 철근(2)의 단부를 가열하고 축방향으로 가압하여 원형의 헤드(2)를 일체형으로 생성시키는 형태{도 2의 (b)}가 있고, 스템(stem)과 헤드를 구비한 스터드(stud)를 철근에 직접 맞댐용접시키는 형태, 철근(1)의 단부에 나사산을 가공하고 헤드 기능을 하는 너트를 나사결합시키는 형태 등이 제안되어 있다. Referring to FIG. 2, the mechanical anchorage is typically anchored to concrete with a member having an end head called an anchor. Such a mechanical anchorage is generally achieved by coupling the head 2 that forms the anchor to the end of the rebar 1. In such a mechanical anchorage, the head 2 is joined to the end of the reinforcing bar 1 by friction welding (FIG. 2 (a)). The end of the reinforcing bar 2 is heated and pressurized in the axial direction to form a circular head ( 2) in one-piece form (FIG. 2B), in which a stud having a stem and a head is directly butt welded to a reinforcing bar, and a thread is provided at the end of the reinforcing bar 1. The form of screwing the nut which processes and head functions is proposed.
한편, 이와 같은 기계적 정착구와 관련하여 대한민국 등록특허공보 등록번호 제10-0907398호 "정착헤드가 부착된 철근의 제조방법"은 철근의 단부영역을 가열하고, 가열된 단부영역을 축선방향으로 압축하여 외경이 증대되도록 소성변형시키는 열간 업세팅을 실시함으로써, 정착헤드가 되는 확경부를 일체적으로 형성하는 공정을 포함하는 정착헤드가 부착된 철근의 제조방법으로서, 철근의 단부영역의 온도가 단면에 가까워짐에 따라 연속적 또는 단계적으로 높아지고, 철근의 단면로부터 축선방향으로 2.0 D 이간한 부분의 온도가 1300℃ 이상으로 철근재료의 융점 미만이 되며, 철근의 단면으로부터 축선방향으로 5.0 D 이간한 부분의 온도가 철근재료의 Ac3 변태점 이상 1200℃ 이하가 되도록 가열하는 기술을 제안하고 있다. On the other hand, in relation to such mechanical anchorages, Republic of Korea Patent Publication No. 10-0907398 "Manufacturing method of reinforcing bar with a fixing head" is heated by heating the end region of the reinforcing bars, compressing the heated end region in the axial direction A method of manufacturing a reinforcing bar with a fixing head comprising a step of integrally forming an enlarged diameter portion that becomes a fixing head by performing hot upsetting to plastically deform so as to increase the outer diameter, wherein the temperature of the end region of the reinforcing bar is reduced in cross section. As it gets closer, it increases continuously or stepwise, the temperature of the part separated 2.0 axially from the rebar's cross-section is less than the melting point of the reinforcing material at 1300 ° C or more, and the temperature of the part separated 5.0 axially from the cross-section of the rebar. It proposes the technique of heating so that it may be more than Ac3 transformation point of reinforcing steel material to 1200 degrees C or less.
또한, 등록특허공보 등록번호 제10-1122122호 "헤드철근을 위한 철근연결장치"는 철근콘크리트 기둥의 기둥주근의 일측에 일정각도로 배치되는 철근콘크리트 보의 상하부 헤드철근을 콘크리트 타설 시공에 의해 함께 연결하는 헤드철근을 위한 철근연결장치에 있어서, 상기 철근콘크리트 기둥의 일측에 배치되는 소정길이의 상하부 헤드철근에 결합되되, 상기 헤드철근의 단부측에 대한 연결 강도를 증대하도록 걸림고정용 헤드수단을 구비하는 기술을 제안하고 있다. In addition, Korean Patent Publication No. 10-1122122 "Reinforcing bar connection device for head reinforcement" together with the upper and lower head reinforcement of the reinforced concrete beam is disposed at a certain angle on one side of the column head of the reinforced concrete column by concrete pouring construction In the reinforcing bar connecting device for connecting the head reinforcement, coupled to the upper and lower head reinforcement of a predetermined length disposed on one side of the reinforcement concrete pillar, locking head means for increasing the connection strength to the end side of the head reinforcement The technique to be equipped is proposed.
또한, 공개특허공보 공개번호 제10-2011-0058622호 "판형 정착 부재를 이용한 쐐기방식 철근 정착구조"는 이형철근의 돌기에 다양한 형태의 쐐기부재를 고정 배치하고, 이 쐐기부재의 외주연에도 다양한 형태의 결합부재를 쐐기타입으로 고정시키는 기술을 제안하고 있다. In addition, Korean Patent Laid-Open Publication No. 10-2011-0058622 "Wedge-type reinforcing bar fixing structure using a plate-shaped fixing member" is fixed to the wedge member of various forms on the protrusion of the deformed reinforcing bar, and also various outer peripheral edges of the wedge member There is proposed a technique for fixing the coupling member in the wedge type.
그러나, 이와 같은 종래기술에 따른 굽힘 정착구와 기계적 정착구는 국부지압응력의 작용범위가 철근 또는 스템(stem)의 직경에 따라 한정될 수 밖에 없어 철근의 정착능력을 향상시키는데 있어 한계가 있다. 그리고, 이와 같은 정착능력의 한계는 헤드철근의 고강도화를 뒷받침할 수 없는 문제점이 있다.However, the bending anchorage and the mechanical anchorage according to the prior art have a limitation in improving the anchorage ability of the rebar because the local operating range of the local pressure stress can not be limited depending on the diameter of the reinforcement or the stem. And, there is a problem that the limit of such fixing capacity can not support the high strength of the head rebar.
본 발명은 이와 같은 종래기술의 문제점을 개선하기 위해 제안된 것으로, 철근 콘크리트(RC; Reinforced Concrete) 또는 철골철근 콘크리트(SRC; Steel Reinforced Concrete) 구조물 등에 사용되는 철근의 정착능력을 향상시킬 수 있는 새로운 형태의 정착헤드가 구비된 철근을 제공하는 것을 목적으로 한다. The present invention is proposed to improve the problems of the prior art, a new that can improve the anchorage capacity of the reinforcing steel used in reinforced concrete (RC) or steel reinforced concrete (SRC) structure, etc. It is an object to provide a reinforcing bar provided with a fixing head of the form.
특히, 본 발명은 종래기술에 비해 정착헤드와 접하는 철근의 단면 둘레길이를 기존방식보다 길게 형성할 수 있도록 하여 콘크리트에 작용하는 국부지압응력을 줄이도록 함으로써 철근의 정착능력을 향상시킬 수 있도록 하는 새로운 형태의 정착헤드가 구비된 철근을 제공하는 것을 목적으로 한다. In particular, the present invention is able to form a cross-sectional circumferential length of the reinforcing bar in contact with the fixing head longer than the conventional method compared to the prior art to reduce the local pressure stress acting on the concrete to improve the anchoring capacity of the rebar It is an object to provide a reinforcing bar provided with a fixing head of the form.
또한, 본 발명은 정착헤드가 구비된 철근을 사용하여 철근이음 작업을 편리하게 할 수 있도록 하는 새로운 형태의 정착헤드가 구비된 철근을 제공하는 것을 목적으로 한다. In addition, an object of the present invention is to provide a reinforcing bar provided with a new type of fixing head to facilitate the reinforcing bars using the reinforcing bar provided with a fixing head.
특히, 본 발명은 정착헤드가 구비된 철근을 사용하여 철근이음 작업시 이음작업되는 양철근의 중심축이 일치하지 않는 경우에도 장공을 통해 볼트결합이 가능하도록 함으로써, 철근이음 작업을 편리하게 할 수 있도록 하는 새로운 형태의 정착헤드가 구비된 철근을 제공하는 것을 목적으로 한다. In particular, the present invention by using a reinforcing bar provided with a fixing head to enable bolted coupling through the long hole even when the center axis of the two bars to be jointed when the reinforcing operation does not coincide, so that the reinforcement operation can be convenient An object of the present invention is to provide a reinforcing bar provided with a fixing head of a new type.
또한, 본 발명은 종래기술에 비해 정착헤드와 접하는 철근의 단면 둘레길이를 상대적으로 길게 형성할 수 있도록 하여 콘크리트에 작용하는 국부지압응력을 줄이도록 함으로써 철근의 정착능력을 향상시킬 수 있도록 하는 정착헤드가 구비된 철근을 제공함에 있어서, 제조의 편의성을 높일 수 있도록 하는 새로운 형태의 정착헤드가 구비된 철근의 제조방법을 제공하는 것을 목적으로 한다. In addition, the present invention allows a relatively long cross-sectional length of the reinforcing bar in contact with the fixing head compared to the prior art to reduce the local pressure stress acting on the concrete to improve the fixing ability of the reinforcing bar In providing the reinforcing bar is provided, the object of the present invention is to provide a method for manufacturing a rebar provided with a new type of fixing head to increase the convenience of manufacturing.
상술한 목적을 달성하기 위한 본 발명의 특징에 의하면, 철근(30)과; 상기 철근(30)의 단부에서 상기 철근(30)과 일체로 형성되되, 상기 철근(30)의 단면 둘레길이보다 긴 단면 둘레길이를 갖도록 형성되는 철근변형부(40) 및; 상기 철근변형부(40)의 단면적보다 큰 면적을 갖도록 형성되어 상기 철근변형부(40)의 단부에 고정되는 정착 플레이트(50)를 포함하여; 상기 정착 플레이트(50)상에 형성되는 상기 철근변형부(40)의 단부(42)의 단면 둘레길이는 상기 철근(30)의 단면 둘레길이보다 긴 길이를 갖도록 하여 콘크리트에 작용하는 국부지압응력이 낮아지도록 한다. According to a feature of the present invention for achieving the above object, the reinforcing bar 30; A reinforcing bar part 40 formed integrally with the reinforcing bar 30 at an end of the reinforcing bar 30 and having a cross-sectional perimeter length longer than the cross-sectional perimeter length of the reinforcing bar 30; A fixing plate (50) formed to have an area larger than the cross-sectional area of the rebar deformation portion (40) and fixed to an end of the rebar deformation portion (40); The cross sectional circumferential length of the end 42 of the rebar deformable portion 40 formed on the fixing plate 50 has a length longer than the circumferential circumferential length of the reinforcing bar 30 so that the local pressure stress acting on the concrete is increased. To be lowered.
이와 같은 본 발명에 따른 정착헤드가 구비된 철근에서 상기 철근변형부(40)는 상기 철근(30)의 단부로부터 점진적으로 단면의 형상이 변화되도록 형성되는 제1성형부(41a) 및, 상기 제1성형부(41a)의 단부로부터 상기 철근변형부(40)의 단부(42)까지 단면의 형상이 동일하게 유지되는 제2성형부(41b)를 구비하여 이루어질 수 있다. In the reinforcing bar provided with the fixing head according to the present invention as described above, the reinforcing bar 40 is formed by changing the shape of the cross-section gradually from the end of the reinforcing bar 30, and the first forming part 41a, The shape of the cross section from the end of the first molding portion 41a to the end 42 of the rebar deformation portion 40 may be provided with a second molding portion 41b.
이와 같은 본 발명에 따른 정착헤드가 구비된 철근에서 상기 철근변형부(40)의 제1성형부(41a)는 상기 철근(30)의 단부로부터 점진적으로 축소되는 기울기를 갖도록 형성되는 전후면(42a) 및, 상기 철근(30)의 단부로부터 점진적으로 확대되는 기울기를 갖도록 형성되는 상하면(43a)을 구비하고, 상기 철근변형부(40)의 제2성형부(41b)는 상기 제1성형부(41a)의 전후면(42a)의 단부로부터 상기 철근변형부(40)의 단부(42)까지 동일한 단면의 형상으로 유지되는 전후면(42b) 및, 상기 제1성형부(41a)의 상하면(43a)의 단부로부터 상기 철근변형부(40)의 단부(42)까지 동일한 단면의 형상으로 유지되는 상하면(43b)을 구비할 수 있다. In the reinforcing bar provided with the fixing head according to the present invention, the first molding part 41a of the reinforcing bar 40 is formed to have a slope gradually reduced from the end of the reinforcing bar 30. ), And an upper and lower surface 43a formed to have an inclination gradually expanding from the end of the reinforcing bar 30, and the second molding part 41b of the reinforcing bar part 40 may include the first molding part ( Front and rear surfaces 42b, which are maintained in the same cross-sectional shape from the end of the front and rear surfaces 42a of 41a to the end 42 of the reinforcing bar portion 40, and the upper and lower surfaces 43a of the first molding portions 41a. The upper and lower surfaces 43b, which are maintained in the same cross-sectional shape, may be provided from the end of the bar to the end 42 of the rebar deformation unit 40.
이와 같은 본 발명에 따른 정착헤드가 구비된 철근에서 상기 철근변형부(40)는 상기 정착 플레이트(50)의 폭(W) 방향에 대해 중심축상으로 배치되고, 상기 정착 플레이트(50)는 상기 철근변형부(40)에 대해 양측으로 배치되어 형성되는 볼트홀(56)을 더 구비하여, 철근이음시 상기 볼트홀(56)을 통해 볼팅 접합이 가능하도록 할 수 있다. In the rebar provided with a fixing head according to the present invention, the reinforcing bar 40 is disposed on the central axis with respect to the width (W) direction of the fixing plate 50, the fixing plate 50 is the reinforcing bar It is further provided with a bolt hole 56 formed to be disposed on both sides with respect to the deformable portion 40, it can be bolted through the bolt hole 56 when the reinforcing bar.
이와 같은 본 발명에 따른 정착헤드가 구비된 철근에서 상기 볼트홀(56)은 중심축 상으로 긴 길이를 갖는 장홀로 형성되고, 수직 방향에 대해 정해진 각도로 상기 중심축이 기울어지도륵 형성됨으로써, 철근이음시 양철근의 중심축이 불일치되는 경우에도 결합이 용이하도록 할 수 있다. In the reinforcing bar provided with the fixing head according to the present invention, the bolt hole 56 is formed as a long hole having a long length on the central axis, the central axis is inclined at a predetermined angle with respect to the vertical direction, In case of reinforcing bar reinforcement, even if the central axis of the reinforcing bar is inconsistent, it can be easily combined.
상술한 목적을 달성하기 위한 본 발명의 다른 특징에 의하면, 철근(30)의 단부에 정착 플레이트(50)를 접속시켜 이루어지는 정착헤드가 구비된 철근의 제조방법에 있어서, 상기 철근(30)의 단부를 가압성형함으로써, 상기 철근(30)의 단면 둘레길이보다 긴 단면 둘레길이를 갖는 철근변형부(40)가 상기 철근(30)의 단부에서 상기 철근(30)과 일체로 형성되도록 하는 철근변형부 가공단계와; 상기 철근변형부(40)의 단면적보다 큰 면적을 갖도록 평판으로 정착 플레이트(50)를 형성하는 정착 플레이트 가공단계 및; 상기 철근변형부(40)의 단부가 상기 정착 플레이트(50)에 고정되도록 용접시키는 용접단계를 구비한다. According to another feature of the present invention for achieving the above object, in the method of manufacturing a rebar having a fixing head formed by connecting the fixing plate 50 to the end of the reinforcing bar 30, the end of the reinforcing bar 30 By pressing the reinforcing bars, the reinforcing bars 40 having a cross-sectional perimeter longer than the cross-sectional perimeter of the reinforcing bar 30 is formed integrally with the reinforcing bar 30 at the end of the reinforcing bar 30 Processing step; A fixing plate processing step of forming the fixing plate 50 as a flat plate so as to have an area larger than the cross-sectional area of the reinforcing bar deformation portion 40; The welding step of welding the end of the reinforcing bar 40 is fixed to the fixing plate 50.
이와 같은 본 발명에 따른 정착헤드가 구비된 철근의 제조방법에서 상기 정착 플레이트 가공단계는 상기 정착 플레이트(50)의 폭(W) 방향에 대해 중심축의 양측에 볼트홀(56)을 형성하는 단계를 더 구비하고, 상기 용접단계는 상기 철근변형부(40)가 상기 정착 플레이트(50)의 폭(W) 방향에 대해 중심축상으로 배치되어 상기 정착 플레이트(50)에 용접고정되도록 할 수 있다. In the method of manufacturing a rebar having a fixing head according to the present invention, the fixing plate processing step includes forming bolt holes 56 at both sides of the central axis with respect to the width (W) direction of the fixing plate 50. Further, in the welding step, the rebar deformable portion 40 may be disposed on the central axis with respect to the width W direction of the fixing plate 50 to be welded to the fixing plate 50.
본 발명에 따른 정착헤드가 구비된 철근 및 그의 제조방법에 의하면, 정착 플레이트(50)상에 형성되는 철근변형부(40)의 단부(42)의 단면 둘레길이가 철근(30)의 단면 둘레길이보다 긴 길이를 갖도록 하여 국부지압응력이 작용되는 구역이 증가되어 종래기술에 비해 정착헤드의 콘크리트에 대한 국부지압응력이 상대적으로 낮아지도록 하므로 콘크리트 내부에서 철근의 정착성능이 매우 향상된다. 따라서, 종래방식인 굽힘 정착구나 기계적 정착구에 의한 정착방식보다 시공이 간편하고 철근정착길이를 훨씬 더 짧게 할 수 있다. 또한, 종래기술에 비해 정착성능이 향상되므로 종래 기계적 정착구에 비해 더 고강도의 철근에서도 유효하게 사용할 수 있다. 또한, 정착 플레이트(50)에 볼트홀(56)을 형성하여 연결되는 양 철근을 볼팅 접합시킬 수 있으므로, 종래기술에 따른 정착구가 적용되는 철근과 달리 현장에서 간편하게 철근 이음작업이 가능한 장점을 기대할 수 있다. 특히, 본 발명에 따른 정착헤드가 구비된 철근은 볼트홀(56)이 중심축 상으로 긴 길이를 갖는 장홀로 형성되고, 수직 방향에 대해 정해진 각도로 중심축이 기울어지도륵 형성됨으로써, 철근이음시 양철근의 중심축이 불일치되는 경우에도 결합이 용이하도록 한다. 또한, 본 발명에 따른 정착헤드가 구비된 철근의 제조방법은 다양한 규격으로 제공되는 판재를 절단하여 정착 플레이트(50)를 형성하고, 이를 철근변형부(40)와 쉽고 경제적인 용접방식(Arc용접 등)으로 용접시켜 정착헤드가 구비된 철근을 제조하게 되므로, 제조의 편의성을 확보하면서 제조단가를 낮출 수 있는 장점을 갖는다. According to the reinforcing bar provided with a fixing head according to the present invention and a manufacturing method thereof, the cross-sectional circumferential length of the end portion 42 of the reinforcing bar deformation portion 40 formed on the fixing plate 50 is the cross-sectional circumferential length of the reinforcing bar 30. The area of local pressure stress is increased by having a longer length so that the local pressure stress on the concrete of the fixing head is relatively lower than that of the prior art, and thus the anchoring performance of the reinforcing bar is very improved. Therefore, the construction is simpler and the reinforcing length of the reinforcing bar is much shorter than that of the conventional method of bending or mechanical fixing. In addition, since the fixing performance is improved compared to the prior art, it can be effectively used even in a higher strength reinforcing bar than the conventional mechanical fixing device. In addition, it is possible to bolt-bond both the reinforcing bars connected to the fixing plate 50 by forming a bolt hole 56, unlike the rebar is applied to the anchorage according to the prior art can be expected to have the advantage of easy reinforcement work in the field have. In particular, the reinforcing bar provided with the fixing head according to the present invention is a bolt hole 56 is formed as a long hole having a long length on the central axis, the central axis is inclined at a predetermined angle with respect to the vertical direction, Even when the central axis of the double reinforcing bar is inconsistent, the coupling is easy. In addition, the manufacturing method of the reinforcing bar provided with a fixing head according to the present invention forms a fixing plate 50 by cutting the plate provided in a variety of standards, it is easy and economical welding method with the reinforced bar (40) Etc.) to produce a reinforcing bar provided with a fixing head, and has the advantage of lowering the manufacturing cost while ensuring the convenience of manufacturing.
도 1은 철근의 정착방식에서 굽힘 정착구의 예를 설명하기 위한 도면;1 is a view for explaining an example of a bending anchorage in the fixing method of the rebar;
도 2는 철근의 정착방식에서 기계적 정착구의 예를 설명하기 위한 도면;2 is a view for explaining an example of a mechanical anchor in the fixing method of the rebar;
도 3은 본 발명의 기술 사상에 따른 정착헤드가 구비된 철근 및 그의 제조방법을 설명하기 위한 사시도;Figure 3 is a perspective view for explaining a reinforcing bar with a fixing head and a method for manufacturing the same according to the spirit of the present invention;
도 4는 도 3의 A-A'을 따라 일부를 절개하여 본 발명의 기술 사상에 따른 정착헤드가 구비된 철근 및 그의 제조방법을 설명하기 위한 측면도;Figure 4 is a side view for explaining the reinforcing bar with a fixing head according to the technical idea of the present invention by cutting a portion along AA 'of Figure 3 and a method of manufacturing the same.
도 5는 본 발명의 바람직한 실시예에 따른 정착헤드가 구비된 철근 및 그의 제조방법을 설명하기 위한 사시도;5 is a perspective view for explaining a reinforcing bar provided with a fixing head and a method of manufacturing the same according to an embodiment of the present invention;
도 6은 본 발명의 바람직한 실시예에 따른 정착헤드가 구비된 철근 및 그의 제조방법을 설명하기 위한 측면도 및 평면도;Figure 6 is a side view and a plan view for explaining the reinforcing bar with a fixing head and a method for manufacturing the same according to a preferred embodiment of the present invention;
도 7은 본 발명의 다른 실시예에 따른 정착헤드가 구비된 철근을 설명하기 위한 도면;7 is a view for explaining a rebar provided with a fixing head according to another embodiment of the present invention;
도 8은 본 발명의 바람직한 실시예에 따른 정착헤드가 구비된 철근의 이음형태를 설명하기 위한 도면;8 is a view for explaining the joint form of the reinforcing bar provided with a fixing head according to an embodiment of the present invention;
도 9는 종래기술에서 굽힘 정착구와 기계적 정착구를 적용하는 형태와 본 발명에 따른 정착헤드가 구비된 철근의 국부지압응력의 작용범위를 대비하여 설명하기 위한 도면이다. 9 is a view for explaining the form of applying the bending anchorage and mechanical anchorage in the prior art and the operating range of the local pressure stress of the reinforcing bar provided with the anchoring head according to the present invention.
이하, 본 발명의 바람직한 실시예를 첨부된 도면 도 3 내지 도 9에 의거하여 상세히 설명하며, 도 3 내지 도 9에 있어서 동일한 기능을 수행하는 구성 요소에 대해서는 동일한 참조 번호를 병기한다. 한편, 각 도면에서 일반적인 철근의 구성 및 작용, 철근콘트리트 또는 철골철근콘크리트 구조물에 철근을 시공하는 기술, 철근의 제조기술, 철근을 성형 또는 가공하기 위한 기술, 용접 기술 등으로부터 이 분야의 종사자들이 용이하게 적용할 수 있는 기술에 대한 상세한 설명은 생략한다. 그리고, 도면의 도시에 있어서 요소들 사이의 크기 비가 다소 상이하게 표현되거나 서로 결합되는 부품들 사이의 크기가 상이하게 표현된 부분도 있으나, 이와 같은 도면의 표현 차이는 이 분야의 종사자들이 용이하게 이해할 수 있는 부분들이므로 별도의 설명을 생략한다. Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to FIGS. 3 to 9, and like reference numerals denote like elements for performing the same functions in FIGS. 3 to 9. On the other hand, in each drawing, it is easy for workers in this field from the general construction and operation of reinforcing bars, the technology of constructing reinforcing steel reinforcement or steel reinforcement concrete structures, the manufacturing technology of reinforcing steel, the technology for forming or processing reinforcing steel, and welding technology. Detailed descriptions of techniques that can be applied will be omitted. In addition, although the size ratio between elements is somewhat different in the drawings of the drawings, or the size between the parts that are coupled to each other is expressed differently, the representation differences in such drawings are easily understood by those skilled in the art. The descriptions are omitted since they are possible parts.
도 5는 본 발명의 바람직한 실시예에 따른 정착헤드가 구비된 철근 및 그의 제조방법을 설명하기 위한 사시도이고, 도 6은 본 발명의 바람직한 실시예에 따른 정착헤드가 구비된 철근 및 그의 제조방법을 설명하기 위한 측면도 및 평면도이다. 이때, 도 6의 (a)는 도 5에서 보인 정착헤드가 구비된 철근의 정면도이고, 도 6의 (b)는 도 5에서 보인 정착헤드가 구비된 철근의 평면도이다. 그리고, 도 7은 본 발명의 다른 실시예에 따른 정착헤드가 구비된 철근을 설명하기 위한 도면이다. 5 is a perspective view illustrating a reinforcing bar provided with a fixing head and a method of manufacturing the same according to a preferred embodiment of the present invention, and FIG. 6 illustrates a rebar provided with a fixing head and a method of manufacturing the same according to a preferred embodiment of the present invention. It is a side view and a top view for demonstrating. 6A is a front view of the reinforcing bar provided with the fixing head shown in FIG. 5, and FIG. 6B is a plan view of the rebar provided with the fixing head shown in FIG. 5. And, Figure 7 is a view for explaining a rebar provided with a fixing head according to another embodiment of the present invention.
도 5 및 도 6을 참조하면, 본 발명의 바람직한 실시예에 따른 정착헤드가 구비된 철근(10)은 철근(30), 철근변형부(40) 및 정착 플레이트(50)를 구비하여 정착 플레이트(50)상에 형성되는 철근변형부(40)의 단부(42)의 단면 둘레길이가 철근(30)의 단면 둘레길이보다 긴 길이를 갖도록 하여 국부지압응력이 작용되는 구역이 증가되도록 함으로써, 종래기술에 비해 정착헤드의 콘크리트에 대한 국부지압응력이 상대적으로 낮아지도록 하여 콘크리트 내부에서 철근의 정착성능이 향상되도록 한다. 5 and 6, the reinforcing bar 10 provided with the fixing head according to the preferred embodiment of the present invention includes a fixing plate having a reinforcing bar 30, a reinforcing bar part 40, and a fixing plate 50. The cross-sectional circumference of the end 42 of the reinforcing bar portion 40 formed on the 50 to have a length longer than the cross-sectional circumference of the reinforcing bar 30 to increase the area where the local pressure stress is applied, the prior art Compared to this, the local pressure stress on the concrete of the fixing head is relatively lowered, thereby improving the fixing performance of the reinforcing bar in the concrete.
본 실시예에서 철근변형부(40)는 철근(30)의 단부에서 철근(30)과 일체로 형성된다. 이와 같은 철근변형부(40)는 원형 단면을 갖는 철근(30)의 단부로부터 점진적으로 단면의 형태가 변화되고(단면적은 철근 단면적과 동일), 철근(30)의 단면 둘레길이보다 긴 단면 둘레길이를 갖도록 형성된다. 그리고, 철근변형부(40)의 단부(42)와 정착 플레이트(50)의 상면(52)은 평편한 면을 갖도록 하고 국부지압응력이 작용되는 구역을 형성하는 철근변형부(40)의 단부(42)와 정착 플레이트(50)의 상면(52)의 용접되는 각도가 직각을 이루도록 함으로써, 정착 플레이트(50)와 용접시 균일한 용접면을 가져 용접이 안정적으로 이루어지도록 하고 용접작업을 용이하게 할 수 있도록 한다. 또한, 정착 플레이트(50)와 철근변형부(40)의 단부(42)의 높이(H)는 서로 동일하게 형성하여 용접작업이 편리하도록 한다. 그리고, 이와 같이 철근(30)의 단부에 일체로 형성되는 철근변형부(40)는 단부(42)가 정착 플레이트(50)에 고정된다. 이때, 정착 플레이트(50)는 철근변형부(40)의 단면적보다 큰 면적(W×H, 바람직하게는 10배 이상)을 갖도록 형성되어 철근변형부(40)의 단부에 고정된다. 여기서, 철근변형부(40)의 단면적보다 정착 플레이트(50)가 작은 면적을 갖는 경우에는 정착능력이 거의 없어지는 문제점이 있다. In the present embodiment, the rebar deformation portion 40 is integrally formed with the rebar 30 at the end of the rebar 30. The rebar deformation portion 40 is gradually changed from the end of the reinforcing bar 30 having a circular cross section (cross section is the same as the cross section of the rebar), the cross-sectional circumference length longer than the cross-sectional circumference length of the reinforcing bar 30 It is formed to have. The end 42 of the rebar deformable portion 40 and the upper surface 52 of the fixing plate 50 have a flat surface and form an area in which the local pressure stress is applied. 42) and the welded angle of the upper surface 52 of the fixing plate 50 to form a right angle, to have a uniform welding surface when welding with the fixing plate 50 to make the welding stable and to facilitate the welding operation. To help. In addition, the height (H) of the fixing plate 50 and the end 42 of the reinforcing bar deformable portion 40 are formed to be the same to each other to facilitate the welding operation. In addition, the end portion 42 of the reinforcing bar deformable portion 40 formed integrally with the end of the rebar 30 is fixed to the fixing plate 50. At this time, the fixing plate 50 is formed to have an area (W × H, preferably 10 times or more) larger than the cross-sectional area of the reinforcing bar deformable part 40 and is fixed to the end of the rebar deforming part 40. Here, in the case where the fixing plate 50 has a smaller area than the cross-sectional area of the reinforcing bar portion 40, there is a problem that the fixing ability is almost lost.
이와 같은 철근변형부(40)는, 도 6에서 보는 바와 같이, 제1성형부(41a)를 통해 점진적인 단면변화를 갖도록 하고, 제2성형부(41b)를 통해 평편한 단부(42)가 형성되도록 한다. 여기서, 철근변형부(40)의 제1성형부(41a)는 철근(30)의 단부로부터 점진적으로 단면의 형태가 변화되도록 형성{이때, 도 6의 (a)에서 보는 바와 같이, 철근(30) 단부의 면적(a1=πD2/4), 제1성형부(41a)의 단면적(a2=h2×w2) 및 제2성형부(41b)의 단면적(a3=h3×w3)은 동일하다}되고, 제2성형부(41b)는 제1성형부(41a)의 단부로부터 철근변형부(40)의 단부(42)까지 단면의 형상이 동일하게 유지된다. 특히, 본 실시예에 따른 정착헤드가 구비된 철근(10)은 주로 변형되는 제1성형부(41a)가 급격한 단면변화를 가능한 적게 하면서 철근변형부(40)의 단부(42)에 원형단면의 철근(30)의 외부 둘레 길이보다 더 큰 길이의 국부지압응력이 작용되는 구역이 형성되도록 한다. 즉, 본 실시예에 제1성형부(41a)는, 도 6의 (b)에서 보는 바와 같이, 전후면(42a)이 철근(30)의 단부로부터 점진적으로 축소되는 기울기(w2가 점진적으로 축소)를 갖도록 하고, 도 6의 (a)에서 보는 바와 같이, 상하면(43a)이 철근(30)의 단부로부터 점진적으로 확대되는 기울기(h2가 점진적으로 확대)를 갖도록 한다. 이와 달리 제2성형부(41b)는 철근변형부(40)의 단부(42)가 평편한 면을 갖도록 하기 위해 전후면(42b)이 제1성형부(41a)의 전후면(42a)의 단부로부터 철근변형부(40)의 단부(42)까지 동일한 단면의 형상으로 유지되고, 상하면(43b)이 제1성형부(41a)의 상하면(43a)의 단부로부터 철근변형부(40)의 단부(42)까지 동일한 단면의 형상으로 유지된다. 즉, 제2성형부(41b)는 폭(w3)을 이루는 전후면(42a)과 높이(h3)를 이루는 상하면(43b)의 단면 크기가 제1성형부(41a)의 단부로부터 철근변형부(40)의 단부(42)까지 동일한 단면의 크기로 형성되는 것이다. As shown in FIG. 6, the reinforced deformation portion 40 has a gradual cross-sectional change through the first molding portion 41a, and a flat end portion 42 is formed through the second molding portion 41b. Be sure to Here, the first shaping portion 41a of the reinforcing bar 40 is formed to gradually change the shape of the cross-section from the end of the reinforcing bar 30 (at this time, as shown in (a) of FIG. 6, the reinforcing bar 30 ) area of the end (a1 = πD 2/4) , the first cross-sectional area of the forming section (41a) (a2 = h2 × w2) and a second cross-sectional area (a3 = h3 × w3 of the forming section (41b)) are the same} The shape of the cross-section of the second molding portion 41b from the end of the first molding portion 41a to the end 42 of the reinforcing bar portion 40 remains the same. In particular, the reinforcing bar 10 provided with the fixing head according to the present embodiment has a circular cross section at the end portion 42 of the reinforcing bar portion 40 while the first molded part 41a, which is mainly deformed, has a small change in abrupt cross section. The zone in which the local pressure stress of greater length than the outer circumferential length of the rebar 30 is applied is formed. That is, in the present embodiment, as shown in FIG. 6B, the first molding part 41a gradually decreases the slope w2 at which the front and rear surfaces 42a are gradually reduced from the end of the reinforcing bar 30. As shown in (a) of FIG. 6, the upper and lower surfaces 43a have an inclination (h2 gradually expanding) gradually expanding from the end of the reinforcing bar 30. On the other hand, the second molding portion 41b has a front and rear surface 42b having an end portion of the front and rear surfaces 42a of the first molding portion 41a so that the end portion 42 of the rebar deformation portion 40 has a flat surface. From the end of the upper and lower surfaces 43a of the first molding portion 41a to the end 42 of the first and second reinforcing portions 40a. Up to 42) in the same cross-sectional shape. That is, the cross-sectional size of the front and rear surfaces 42a constituting the width w3 and the upper and lower surfaces 43b constituting the height h3 is such that the second molding portion 41b has a reinforcing bar portion (from the end of the first molding portion 41a). It is formed to the same cross-sectional size up to the end 42 of the 40.
한편, 본 발명의 실시예에서 철근변형부(40)와 정착 플레이트(50)는 제조의 편의성을 위해 전술한 바와 같이 단면이 일자형으로 형성되는 것이 바람직하지만, 도 7에서 보는 바와 같이, 다양한 형태로 변형하여 적용할 수 있는 것으로, 이와 같은 형태의 변형예 또한 본 발명의 기술 사상아래 있다 할 것이다. 예컨대, 도 7의 (a)는 정착 플레이트(50)를 사각판재로 형성하고, 철근변형부(40)를 십자형(+)으로 형성(40a, 40b)한 예를 보이고 있다. 그리고, 도 7의 (b)는 정착 플레이트(50)를 원형판재로 형성하고, 철근변형부(40)를 철근(30)의 중심으로부터 방사형으로 형성(40a, 40b, 40c, 40d, 40e, 40f, 40g)한 예를 보이고 있다. 또한, 본 실시예에서 정착 플레이트(50)는 단일 두께의 판재를 적용하는 예를 보였지만, 이와 같은 정착 플레이트(50)는 두께가 변하는 판재의 적용도 가능할 것이다. 물론, 이와 같은 두께의 변화는 용접면의 반대쪽에서 이루어질 것이다. On the other hand, in the embodiment of the present invention, the rebar deformable portion 40 and the fixing plate 50 is preferably formed in a cross-section as described above for the convenience of manufacturing, as shown in Figure 7, in various forms Modifications can be applied, and modifications of this form will also be made under the technical idea of the present invention. For example, (a) of FIG. 7 shows an example in which the fixing plate 50 is formed of a rectangular plate material and the reinforcing bar portions 40 are formed crosswise (+) (40a, 40b). In addition, (b) of FIG. 7 forms the fixing plate 50 as a circular plate material, and the reinforcing bar portion 40 is formed radially from the center of the reinforcing bar 30 (40a, 40b, 40c, 40d, 40e, 40f). , 40g). In addition, in the present embodiment, the fixing plate 50 has shown an example of applying a plate of a single thickness, but such a fixing plate 50 may be applied to a plate of which the thickness is changed. Of course, this change in thickness will be on the opposite side of the weld face.
이와 같은 철근변형부(40)와 정착 플레이트(50)의 구성에 의해 본 실시예에 따른 정착헤드가 구비된 철근(10)은 종래방식인 굽힘 정착구나 기계적 정착구에 의한 정착방식보다 시공이 간편하고 철근정착길이를 훨씬 더 짧게 할 수 있다. 또한, 종래기술에 비해 정착성능이 향상되므로 종래 기계적 정착구에 비해 더 고강도의 철근에서도 유효하게 사용할 수 있다.By the configuration of the reinforcing bar deformable portion 40 and the fixing plate 50, the reinforcing bar 10 provided with the fixing head according to the present embodiment is easier to construct than the conventional fixing method by the fixing or mechanical fixing device. Rebar settling length can be much shorter. In addition, since the fixing performance is improved compared to the prior art, it can be effectively used even in a higher strength reinforcing bar than the conventional mechanical fixing device.
한편, 본 발명의 바람직한 실시예에 따른 정착헤드가 구비된 철근(10)은 정착헤드의 구성을 가지는 동시에, 도 8에서 보는 바와 같이, 볼트(90)와 너트에 의한 볼팅(bolting) 접합을 통해 철근이음이 가능하도록 하는 것을 특징으로 한다. On the other hand, the reinforcing bar 10 is provided with a fixing head according to a preferred embodiment of the present invention has a configuration of the fixing head, as shown in Figure 8, through bolting (bolting) by the bolt (90) and nut Reinforcing bar is characterized in that it is possible to.
이를 위해 본 실시예에 따른 정착헤드가 구비된 철근(10)의 정착 플레이트(50)에는, 도 5에서 보는 바와 같이, 볼트홀(56)이 형성된다. 특히, 본 실시예는 철근변형부(40)가 정착 플레이트(50)의 폭(W) 방향에 대해 중심축상으로 배치되어 정착 플레이트(50)에 고정되도록 하고, 정착 플레이트(50)의 볼트홀(56)이 철근변형부(40)에 대해 양측으로 배치{이때, 볼트홀(56)은 정착 플레이트(50)의 폭(W) 방향에 대해 대칭 또는 비대칭으로 배치될 수 있을 것이다}되어 형성되도록 함으로써, 철근(30)의 중심축상으로 철근이음시 볼트홀(56)을 통해 볼트(90)와 너트(도시 않음)의 결합에 의한 볼팅 접합이 이루어지도록 하여 철근이음의 안정성과 시공성을 확보하도록 한다. To this end, in the fixing plate 50 of the reinforcing bar 10 provided with the fixing head according to the present embodiment, as shown in FIG. 5, a bolt hole 56 is formed. In particular, in the present embodiment, the reinforcing bar portion 40 is disposed on the central axis with respect to the width W direction of the fixing plate 50 to be fixed to the fixing plate 50, and the bolt hole of the fixing plate 50 is formed. 56 is disposed on both sides with respect to the bar deformation portion 40 (wherein, the bolt hole 56 may be disposed symmetrically or asymmetrically with respect to the width W direction of the fixing plate 50). When the reinforcing bar is connected to the central axis of the reinforcing bar 30, bolting 56 is used to secure bolting and the construction of the reinforcing bar by joining the bolt 90 and the nut (not shown).
도 8은 본 발명의 바람직한 실시예에 따른 정착헤드가 구비된 철근의 이음형태를 설명하기 위한 도면으로서, 도 8의 (a)는 장공의 볼트홀(56)을 적용하여 볼트(90)로 양철근을 결합시킨 형태를 보여주는 도면이고, 도 8의 (b)는 볼트(90)의 결합시 볼트홀(56)의 작용을 설명하기 위한 도면이다. 8 is a view for explaining the joint form of the reinforcing bar is provided with a fixing head according to an embodiment of the present invention, Figure 8 (a) is a double reinforcing bar with a bolt 90 by applying a long bolt hole 56 8 (b) is a view for explaining the action of the bolt hole 56 when the bolt 90 is coupled.
도 8에서 보는 바와 같이, 본 실시예에서 볼트홀(56)은 중심축{볼트홀(56)의 중심축을 지칭} 상으로 긴 길이를 갖는 장홀로 형성되고, 수직 방향{정착 플레이트(50)를 기준}에 대해 정해진 각도로 중심축이 기울어지도륵 형성됨으로써, 철근이음시 양철근의 중심축이 불일치되는 경우에도 결합이 용이하도록 한다. As shown in Fig. 8, in this embodiment, the bolt hole 56 is formed as a long hole having a long length on the central axis (refer to the central axis of the bolt hole 56), the vertical direction (fixing plate 50) Since the central axis is formed to be inclined at a predetermined angle with respect to the reference}, even when the central axis of the positive reinforcing bars are inconsistent, the coupling is easy.
따라서, 본 실시예에 따른 정착헤드가 구비된 철근(10)은 종래기술에 따른 정착구가 적용되는 철근과 달리 현장에서 간편하게 철근 이음작업이 가능하다. Therefore, the reinforcing bar 10 provided with the fixing head according to the present embodiment can be easily connected to the reinforcing bar in the field, unlike the reinforcing bar to which the fixing device according to the prior art is applied.
이와 같은 본 발명의 바람직한 실시예에 따른 정착헤드가 구비된 철근의 제조방법은 다양한 규격으로 제공되는 판재를 절단하여 정착 플레이트(50)를 형성하고, 이를 철근변형부(40)와 용접시켜 철근(30)의 단부에 정착 플레이트(50)를 접속시켜 이루어지는 정착헤드가 구비된 철근을 제조하도록 하여 제조의 편의성을 확보하면서 제조단가를 낮출 수 있도록 하는 것을 특징으로 한다. The method for manufacturing a rebar having a fixing head according to a preferred embodiment of the present invention as described above forms a fixing plate 50 by cutting a plate provided in various standards, and welds the reinforcing bar 40 to the reinforcing bar 40. It is characterized in that the manufacturing cost can be lowered while ensuring the convenience of manufacturing by manufacturing a rebar provided with a fixing head formed by connecting the fixing plate 50 to the end of 30).
좀 더 구체적으로 보면, 본 실시예에 따른 정착헤드가 구비된 철근의 제조방법은 철근변형부 가공단계, 정착 플레이트 가공단계 및 용접단계로 이루어진다. 이때, 철근변형부 가공단계는 철근(30)의 단부를 가압성형함으로써, 철근(30)의 단면 둘레길이보다 긴 단면 둘레길이를 갖는 철근변형부(40)가 철근(30)의 단부에서 철근(30)과 일체로 형성되도록 한다. 그리고, 정착 플레이트 가공단계는 철근변형부(40)의 단면적보다 큰 면적(W×H, 바람직하게 10배 이상)을 갖도록 평판으로 정착 플레이트(50)를 형성한다. 이때, 본 실시예는 정착 플레이트(50)의 폭(W) 방향에 대해 중심축의 양측에 대칭되도록 볼트홀(56)을 형성하여 추후 볼팅 접합을 통한 철근이음이 용이하도록 한다. 이와 같이 별개로 제조된 철근변형부(40)와 정착 플레이트(50)는 철근변형부(40)의 단부가 정착 플레이트(50)에 고정되도록 용접시켜 완성하게 된다. 이때, 본 실시예는 철근변형부(40)가 정착 플레이트(50)의 폭(W) 방향에 대해 중심축상으로 배치되어 정착 플레이트(50)에 용접고정되도록 한다. 본 실시예에서 철근변형부(40)의 단부(42)는 정착 플레이트(50)에 용접으로 고정되는데, 용접방식에는 일반적인 아크용접뿐만아니라 전기저항용접, 마찰용접 등의 다양한 종류가 적용될 수 있을 것이다. More specifically, the method of manufacturing a rebar having a fixing head according to the present embodiment includes a rebar deformation part processing step, a fixing plate processing step, and a welding step. At this time, the rebar deformation part processing step by pressing the end of the reinforcing bar 30, the rebar deformation unit 40 having a cross-sectional circumferential length longer than the cross-sectional circumferential length of the reinforcing bar 30 is the rebar ( 30) to be integrally formed. In the fixing plate processing step, the fixing plate 50 is formed of a flat plate to have an area (W × H, preferably 10 times or more) larger than the cross-sectional area of the reinforcing bar portion 40. In this case, the bolt hole 56 is formed to be symmetrical to both sides of the central axis with respect to the width (W) direction of the fixing plate 50 to facilitate reinforcing the reinforcement through bolting later. The rebar deformable portion 40 and the fixing plate 50 separately prepared as described above are completed by welding the ends of the rebar deforming portion 40 to be fixed to the fixing plate 50. At this time, in this embodiment, the rebar deformable portion 40 is disposed on the central axis with respect to the width W direction of the fixing plate 50 to be welded to the fixing plate 50. In the present embodiment, the end 42 of the rebar deformable portion 40 is fixed to the fixing plate 50 by welding. Various types of welding, such as electric resistance welding and friction welding, as well as general arc welding may be applied. .
도 9는 종래기술에서 굽힘 정착구와 기계적 정착구를 적용하는 형태와 본 발명에 따른 정착헤드가 구비된 철근의 국부지압응력의 작용범위를 대비하여 설명하기 위한 도면이다. 이때, 도 9의 (a)는, 도 1과 같이, 철근(1)의 끝단부(1')를 구부려서 형성되는 굽힘 정착구가 적용되는 경우 국부지압응력의 작용범위(L1)를 보여주고, 도 9의 (b)는, 도 2의 (a)와 같이, 철근(1)의 단부에 헤드(2)를 마찰용접으로 결합시켜 형성되는 기계적 정착구가 적용되는 경우 국부지압응력의 작용범위(L2)를 보여주며, 도 9의 (c)는, 도 2의 (b)와 같이, 철근(2)의 단부를 가열하고 축방향으로 가압하여 원형의 헤드(2)를 일체형으로 생성시킨 기계적 정착구가 적용되는 경우 국부지압응력의 작용범위(L3)를 보여주고, 도 9의 (d)는 본 발명의 바람직한 실시예에 따른 정착헤드가 구비된 철근이 적용되는 경우 국부지압응력의 작용범위(L4)를 보여주고 있다. 9 is a view for explaining the form of applying the bending anchorage and mechanical anchorage in the prior art and the operating range of the local pressure stress of the reinforcing bar provided with the anchoring head according to the present invention. At this time, Figure 9 (a), as shown in Figure 1, when the bending anchorage is formed by bending the end (1 ') of the reinforcing bar 1 is applied shows a working range (L1) of the local pressure stress, Figure 9 (b) shows the operating range (L2) of the local pressure stress when a mechanical anchorage formed by joining the head 2 to the end of the reinforcing bar 1 by friction welding is applied as shown in FIG. 9 (c) is applied to a mechanical anchorage in which an end of the reinforcing bar 2 is heated and pressurized in an axial direction to generate a circular head 2 integrally, as shown in FIG. 2 (b). When the local pressure of the working area (L3) is shown, Figure 9 (d) shows the operating range of local pressure stress (L4) when the reinforcing bar is provided with a fixing head according to a preferred embodiment of the present invention Is showing.
도 9를 참조하면, 굽힘 철근방식(굽힘 정착구 적용)과 앵커 헤드를 갖는 철근방식(기계적 정착구 적용)의 정착 능력은 콘크리트에 작용되는 국부지압응력과 밀접한 연관성을 가지고 있다. 일반적으로 철근 콘크리트 또는 철골철근 콘크리트 구조물에서 배근된 철근의 정착 메커니즘(mechanism)에 의한 정착 과정을 보면, 먼저 정착구(Anchorage) 하부에 콘크리트 지압이 발생된다. 즉, 도 9에서 보는 바와 같이, 철근(1) 방향(화살표 방향)으로 인장력이 작용되고, 정착구(Anchorage) 하부에 콘크리트 지압응력이 발생된다. 그리고, 인장력이 증가하면서 콘크리트 국부지압응력이 상승하게 되고, 콘크리트 국부지압 파괴가 발생된다(특히, L1, L2, L3, L4 영역에 먼저). 이때, 정착구(Anchorage)에는 미끄럼(slip)이 발생되는데, 정착구(Anchorage)를 가진 철근의 정착이 안정적으로 이루어지지 않은 경우 정착부의 콘크리트에서 균열이 발생되고, 이는 콘크리트 균열확대 및 파괴로 발전하게 된다. Referring to FIG. 9, the fixing ability of the bending reinforcement method (applied bending anchorage) and the reinforcement method with anchor head (applied mechanical anchorage) is closely related to the local pressure stress acting on the concrete. In general, when looking at the fixing process by the fixing mechanism (mechanism) of the reinforcement reinforced in reinforced concrete or steel reinforced concrete structure, first, the concrete acupressure is generated under the anchorage (Anchorage). That is, as shown in Figure 9, the tensile force is applied in the reinforcement (1) direction (arrow direction), the concrete acupressure stress is generated under the anchorage (Anchorage). As the tensile force increases, the concrete local pressure stress rises, and the concrete local pressure breakage occurs (in particular, in the areas L1, L2, L3, and L4). At this time, a slip is generated in the anchorage. If the anchoring of the reinforcing bars is not stable, cracks are generated in the concrete of the anchorage, which leads to expansion and destruction of concrete cracks. .
이때, 도 9의 (a)에서 보는 바와 같이, 굽힘 철근방식은 국부지압응력의 작용범위(L1)가 철근(1)의 단면 둘레길이의 절반(0.5πD)이하로 굽힘부 내측에 높은 국부지압응력이 발생하는 구조적인 약점으로 인해 철근부착력이나 관통철근(부분적인 기계적 정착구)의 추가적인 보강을 필요로 한다. 이로 인해 부착력의 보강을 위해 상대적으로 긴 정착길이가 필요하게 된다. 또한, 휨 철근을 감싸야 하는 시공상의 불편함이 수반되기도 한다. At this time, as shown in Fig. 9 (a), the bending reinforcement method has a high local acupressure inside the bent portion such that the operating range (L1) of the local pressure stress is less than half (0.5πD) of the cross-sectional perimeter length of the reinforcing bar (1) Structural weaknesses that produce stress require additional reinforcement of reinforcing bars or through reinforcing bars (partial mechanical anchorage). This requires a relatively long anchorage length to reinforce the adhesion. In addition, it may be accompanied by a construction inconvenience to wrap around the flexural rebar.
또한, 도 9의 (b) 및 (c)와 같이 앵커헤드를 가진 철근을 사용하여 정착하는 경우, 국부지압응력의 작용범위(L2, L3)가 단면 둘레길이(πD)와 동일하므로, 헤드 내측에 발생되는 국부지압응력이 전술한 굽힘 철근방식과 비교할 때 낮은 응력이 작용하므로 상대적으로 짧은 철근정착길이로 충분한 정착효과를 가지나, 이 또한 국부지압응력의 작용범위가 철근(또는 stud의 스템)의 단면 둘레길이(πD)로 결정됨으로 정착능력의 향상에 제약을 받게 된다. In addition, in the case of fixing using reinforcing bars having anchor heads as shown in FIGS. 9B and 9C, since the working ranges of the local pressure stress L2 and L3 are the same as the cross-sectional circumferential length? D, Since the local pressure stress generated in the lower stress acts in comparison with the above-described bending rebar method, the relatively short reinforcement length has sufficient anchoring effect, but the local pressure stress has a range of action of the reinforcing bar (or stem of the stud). It is determined by the cross-sectional perimeter length (πD), thereby limiting the improvement of the fixing ability.
이에 대해 본 발명의 바람직한 실시예에 따른 정착헤드가 구비된 철근(10)은, 국부지압응력의 작용범위(L4)는 철근 단면 둘레길이의 2배인 2πD 정도를 가지도록 철근변형부(40)의 단면 둘레길이(여기서는 2H){철근변형부(40)의 단부(42)의 단면 둘레길이}를 증가시킬 수 있다. 예를 들면, D22 철근(단면적 a1=3.871cm2)인 경우 단면 둘레길이는 πD=6.9cm 이다. 이에 대해 본 발명에 의한 철근변형부(40)의 단면의 형상이 h3×3( = 6.9cm × 0.561cm ; 단면적 a3=3.871cm2)인 경우, 국부지압응력의 작용범위(L4)는 2H(=2×3=2×6.9)로써 동일한 단면적이면서 단면의 둘레길이가 2배가 되는 것을 이해할 수 있다. 이와 같이 단면 둘레길이를 증가시키면 콘크리트에 작용하는 국부지압응력을 상대적으로 완화시켜 정착성능을 더욱 향상시킬 수 있는 것이다. On the other hand, the reinforcing bar 10 provided with the fixing head according to the preferred embodiment of the present invention, the operating range (L4) of the local pressure stress of the reinforcing bar deformable portion 40 so as to have about 2πD twice the circumferential length of the rebar cross section. The cross-sectional circumferential length (here 2H) (the cross-sectional circumferential length of the end 42 of the reinforcing bar deformable portion 40) can be increased. For example, in the case of the D22 rebar (cross section a1 = 3.871 cm 2 ), the cross sectional perimeter length is πD = 6.9 cm. On the other hand, when the shape of the cross section of the reinforced bar portion 40 according to the present invention is h3 × 3 (= 6.9cm × 0.561cm; cross-sectional area a3 = 3.871cm 2 ), the operating range L4 of the local pressure stress is 2H ( = 2 x 3 = 2 x 6.9), it can be understood that the circumferential length of the cross section is doubled while having the same cross-sectional area. In this way, increasing the circumferential length of the cross section relatively alleviates the local pressure stress acting on the concrete, thereby further improving the fixing performance.
상술한 바와 같은, 본 발명의 바람직한 실시예에 따른 정착헤드가 구비된 철근 및 그의 제조방법을 상기한 설명 및 도면에 따라 도시하였지만, 이는 예를 들어 설명한 것에 불과하며 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 다양한 변화 및 변경가능하다는 것을 이 분야의 통상적인 기술자들은 잘 이해할 수 있을 것이다. As described above, the rebar with a fixing head according to a preferred embodiment of the present invention and a manufacturing method thereof are shown in accordance with the above description and drawings, but this is merely described for example and does not depart from the spirit of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made within the scope.
도 3은 본 발명의 기술 사상에 따른 정착헤드가 구비된 철근 및 그의 제조방법을 설명하기 위한 사시도이고, 도 4는 도 3의 A-A'을 따라 일부를 절개하여 본 발명의 기술 사상에 따른 정착헤드가 구비된 철근 및 그의 제조방법을 설명하기 위한 측면도이다. 3 is a perspective view illustrating a reinforcing bar provided with a fixing head and a method of manufacturing the same according to the technical idea of the present invention, and FIG. 4 is a part cut along the line AA ′ of FIG. It is a side view for demonstrating the rebar provided with the fixing head, and its manufacturing method.
도 3 및 도 4를 참조하면, 본 발명에 따른 정착헤드가 구비된 철근(10)은 기본적으로 원형의 단면을 갖는 철근(30)의 단부가 철근(30)의 단면 둘레길이보다 긴 길이의 단면 둘레길이를 갖는 철근변형부(40)로 형성되어 정착 플레이트(50)에 고정되도록 함으로써, 국부지압응력의 작용범위가 종래기술에 비해 상대적으로 큰 크기를 갖도록 하여 정착헤드에서 콘크리트에 대하여 전체적으로 낮은 국부지압응력이 작용하여 정착효과를 높이도록 하는 것을 특징으로 한다. 3 and 4, the reinforcing bar 10 provided with the fixing head according to the present invention basically has an end of the reinforcing bar 30 having a circular cross section whose length is longer than the cross-sectional perimeter of the reinforcing bar 30. By forming the reinforcement deformation portion 40 having a circumferential length so as to be fixed to the fixing plate 50, the local area of the local pressure stress has a relatively large size compared to the prior art so that the overall low local to the concrete in the fixing head Acupressure stress is characterized in that to increase the fixing effect.
본 발명에 따른 정착헤드가 구비된 철근(10)은 철근(30), 철근변형부(40) 및 정착 플레이트(50)로 이루어진다. 여기서, 철근(30)은 철근 콘크리트 구조물이나 철골철근 콘크리트 구조물에 사용되는 일반적인 철근이 사용된다. 철근변형부(40)는 철근(30)의 단부에서 철근(30)과 일체로 형성되되, 철근(30)의 단면 둘레길이보다 긴 단면 둘레길이를 갖도록 형성된다. 이와 같은 철근변형부(40)는 원형 단면을 갖는 철근(30)의 단부를 가압함으로써 얇은 판형으로 성형되어 철근(30)과 일체로 형성된다. 그리고, 정착 플레이트(50)는 철근변형부(40)의 단면적보다 큰 면적(W×H, 바람직하게는 10배 이상)을 갖도록 형성되어 철근변형부(40)의 단부(42)에 고정된다. The reinforcing bar 10 provided with the fixing head according to the present invention includes a reinforcing bar 30, a reinforcing bar part 40, and a fixing plate 50. Here, the reinforcing bar 30 is a general reinforcing bar used in a reinforced concrete structure or steel reinforced concrete structure. Reinforcing bar 40 is formed integrally with the reinforcing bar 30 at the end of the reinforcing bar 30, it is formed to have a cross-sectional peripheral length longer than the cross-sectional peripheral length of the reinforcing bar 30. Such rebar deformation portion 40 is formed into a thin plate shape by pressing the end of the rebar 30 having a circular cross section is formed integrally with the rebar 30. In addition, the fixing plate 50 is formed to have an area (W × H, preferably 10 times or more) larger than the cross-sectional area of the rebar deformation portion 40 and is fixed to the end 42 of the rebar deformation portion 40.
이와 같은 본 발명에 따른 정착헤드가 구비된 철근(10)은 정착 플레이트(50)상에 형성되는 철근변형부(40)의 단부(42)의 단면 둘레길이가 철근(30)의 단면 둘레길이보다 긴 길이를 갖도록 함으로써, 국부지압응력이 작용되는 구역이 증가되도록 하여 콘크리트 내부에서 철근의 정착성능이 향상되도록 한다. The reinforcing bar 10 having the fixing head according to the present invention has a cross-sectional perimeter of the end 42 of the reinforcing bar 40 formed on the fixing plate 50 than the cross-sectional perimeter of the reinforcing bar 30. By having a long length, the area under which the local pressure stress is applied is increased to improve the anchoring performance of the reinforcing bar in the concrete.
본 발명에 따른 정착헤드가 구비된 철근(10)은 바람직하게 철근(30)의 단부를 성형하여 철근변형부(40)를 형성한 후, 별도로 가공(대표적으로 일정한 크기로 제공되는 판재를 절단) 또는 성형(단조 또는 프레스)되어 형성된 정착 플레이트(50)에 철근변형부(40)의 단부를 용접하여 제조하게 된다. 물론, 이와 같은 철근변형부(40)의 단부가 정착 플레이트(50)에 고정되도록 하여 정착헤드를 형성하는 방법은 한가지의 재료를 사용하여 일체형으로 성형하는 방법이 사용될 수 있으나, 본 발명에 따른 정착헤드가 구비된 철근(10)은 제조의 편의성을 높이고, 제조단가를 낮출 수 있도록 바람직하게 철근(30)의 단부를 성형하여 철근변형부(40)를 형성하고, 정착 플레이트(50)를 별도로 형성하여 두 구성을 용접고정시키도록 한다. Reinforcing bar 10 equipped with a fixing head according to the present invention preferably forms the end of the reinforcing bar 30 to form a reinforcing bar 40, and then separately processed (cutting the plate material provided to a constant size typically) Or it is manufactured by welding the end of the reinforced bar portion 40 to the fixing plate 50 formed by molding (forging or pressing). Of course, the method of forming the fixing head by fixing the end portion of the reinforcing bar deformable portion 40 to the fixing plate 50 may be a method of integrally molding using a single material, but fixing according to the present invention. Reinforcing bar 10 provided with a head is preferably formed to the end of the reinforcing bar 30 to form a reinforcing bar deformable portion 40, so as to increase the convenience of manufacturing and lower the manufacturing cost, and separately formed fixing plate 50 To weld the two components together.
이와 같이 본 발명에 따른 정착헤드가 구비된 철근 및 그의 제조방법은 공통적으로 철근 직경이 정해지면 국부지압응력의 작용범위가 자동적으로 결정(철근 또는 스템의 단면 둘레길이)되는 종래기술과 달리 정착헤드에서 철근변형부(40)의 단부(42)의 단면 둘레길이를 증가시켜 국부지압응력을 완화시킴으로써 정착능력을 더욱 향상시키도록 한다. As described above, the reinforcing bar provided with the fixing head according to the present invention and a method for manufacturing the same have a fixing head different from the conventional technology in which a range of local pressure stress is automatically determined (rebar or stem circumferential length) when the diameter of the reinforcing bar is determined in common. By increasing the cross-sectional periphery of the end portion 42 of the reinforcing bar 40 to alleviate the local pressure stress to further improve the fixing ability.
본 발명에 따른 정착헤드가 구비된 철근 및 그의 제조방법은 철근 콘크리트 또는 철골철근 콘크리트 구조물 등에 사용된다. Reinforcing bars with a fixing head and a method for manufacturing the same according to the present invention are used in reinforced concrete or steel reinforced concrete structures.

Claims (7)

  1. 철근(30)과;Reinforcing bar 30;
    상기 철근(30)의 단부에서 상기 철근(30)과 일체로 형성되되, 상기 철근(30)의 단면 둘레길이보다 긴 단면 둘레길이를 갖도록 형성되는 철근변형부(40) 및;A reinforcing bar part 40 formed integrally with the reinforcing bar 30 at an end of the reinforcing bar 30 and having a cross-sectional perimeter length longer than the cross-sectional perimeter length of the reinforcing bar 30;
    상기 철근변형부(40)의 단면적보다 큰 면적을 갖도록 형성되어 상기 철근변형부(40)의 단부에 고정되는 정착 플레이트(50)를 포함하여;A fixing plate (50) formed to have an area larger than the cross-sectional area of the rebar deformation portion (40) and fixed to an end of the rebar deformation portion (40);
    상기 정착 플레이트(50)상에 형성되는 상기 철근변형부(40)의 단부(42)의 단면 둘레길이는 상기 철근(30)의 단면 둘레길이보다 긴 길이를 갖도록 하여 콘크리트에 작용하는 국부지압응력이 낮아지도록 하는 것을 특징으로 하는 정착헤드가 구비된 철근.The cross sectional circumferential length of the end 42 of the rebar deformable portion 40 formed on the fixing plate 50 has a length longer than the circumferential circumferential length of the reinforcing bar 30 so that the local pressure stress acting on the concrete is increased. Reinforcing bar provided with a fixing head, characterized in that to be lowered.
  2. 제 1 항에 있어서, The method of claim 1,
    상기 철근변형부(40)는 상기 철근(30)의 단부로부터 점진적으로 단면의 형상이 변화되도록 형성되는 제1성형부(41a) 및,The reinforcing bar portion 40 is the first molding portion (41a) is formed so that the shape of the cross-section gradually from the end of the reinforcement 30,
    상기 제1성형부(41a)의 단부로부터 상기 철근변형부(40)의 단부(42)까지 단면의 형상이 동일하게 유지되는 제2성형부(41b)를 구비하여 이루어지는 것을 특징으로 하는 정착헤드가 구비된 철근.A fixing head comprising a second molding portion 41b having the same cross-sectional shape from the end portion of the first molding portion 41a to the end portion 42 of the rebar deformation portion 40. Equipped rebar.
  3. 제 2 항에 있어서, The method of claim 2,
    상기 철근변형부(40)의 제1성형부(41a)는 상기 철근(30)의 단부로부터 점진적으로 축소되는 기울기를 갖도록 형성되는 전후면(42a) 및,The first molding portion 41a of the reinforcing bar 40 is a front and rear surface 42a formed to have an inclination gradually decreasing from the end of the reinforcing bar 30,
    상기 철근(30)의 단부로부터 점진적으로 확대되는 기울기를 갖도록 형성되는 상하면(43a)을 구비하고, An upper and lower surface 43a formed to have an inclination gradually expanding from an end of the reinforcing bar 30,
    상기 철근변형부(40)의 제2성형부(41b)는 상기 제1성형부(41a)의 전후면(42a)의 단부로부터 상기 철근변형부(40)의 단부(42)까지 동일한 단면의 형상으로 유지되는 전후면(42b) 및,The second molded part 41b of the rebar deformable part 40 has the same cross-sectional shape from the end of the front and rear surfaces 42a of the first molded part 41a to the end 42 of the rebar deformed part 40. Front and rear surfaces 42b,
    상기 제1성형부(41a)의 상하면(43a)의 단부로부터 상기 철근변형부(40)의 단부(42)까지 동일한 단면의 형상으로 유지되는 상하면(43b)을 구비하는 것을 특징으로 하는 정착헤드가 구비된 철근.The fixing head is provided with an upper and lower surface 43b which is maintained in the same cross-sectional shape from the end of the upper and lower surface 43a of the first molding portion 41a to the end 42 of the rebar deformation portion 40. Equipped rebar.
  4. 제 1 항 내지 제 3 항 중 어느 한 항에 있어서, The method according to any one of claims 1 to 3,
    상기 철근변형부(40)는 상기 정착 플레이트(50)의 폭(W) 방향에 대해 중심축상으로 배치되고, The reinforcing bar portion 40 is disposed on the central axis with respect to the width (W) direction of the fixing plate 50,
    상기 정착 플레이트(50)는 상기 철근변형부(40)에 대해 양측으로 배치되어 형성되는 볼트홀(56)을 더 구비하여, 철근이음시 상기 볼트홀(56)을 통해 볼팅 접합이 가능하도록 하는 것을 특징으로 하는 정착헤드가 구비된 철근.The fixing plate 50 further includes a bolt hole 56 formed to be disposed on both sides with respect to the rebar deformable portion 40 to allow bolting through the bolt hole 56 when the reinforcing bar is connected. Reinforcing bars provided with a fixing head.
  5. 제 4 항에 있어서, The method of claim 4, wherein
    상기 볼트홀(56)은 중심축 상으로 긴 길이를 갖는 장홀로 형성되고, 수직 방향에 대해 정해진 각도로 상기 중심축이 기울어지도륵 형성됨으로써, 철근이음시 양철근의 중심축이 불일치되는 경우에도 결합이 용이하도록 하는 것을 특징으로 하는 정착헤드가 구비된 철근.The bolt hole 56 is formed as a long hole having a long length on the central axis, the central axis is also inclined at a predetermined angle with respect to the vertical direction, even when the center axis of the reinforcing bars are inconsistent Reinforcing bar provided with a fixing head, characterized in that to facilitate.
  6. 철근(30)의 단부에 정착 플레이트(50)를 접속시켜 이루어지는 정착헤드가 구비된 철근의 제조방법에 있어서, In the manufacturing method of the rebar provided with a fixing head formed by connecting the fixing plate 50 to the end of the reinforcing bar 30,
    상기 철근(30)의 단부를 가압성형함으로써, 상기 철근(30)의 단면 둘레길이보다 긴 단면 둘레길이를 갖는 철근변형부(40)가 상기 철근(30)의 단부에서 상기 철근(30)과 일체로 형성되도록 하는 철근변형부 가공단계와;By pressing the end of the reinforcing bar 30, the reinforcing bar 40 having a cross-sectional perimeter longer than the cross-sectional perimeter of the reinforcing bar 30 is integrated with the reinforcing bar 30 at the end of the reinforcing bar 30. Rebar deformation processing step to form a;
    상기 철근변형부(40)의 단면적보다 큰 면적을 갖도록 평판으로 정착 플레이트(50)를 형성하는 정착 플레이트 가공단계 및;A fixing plate processing step of forming the fixing plate 50 as a flat plate so as to have an area larger than the cross-sectional area of the reinforcing bar deformation portion 40;
    상기 철근변형부(40)의 단부가 상기 정착 플레이트(50)에 고정되도록 용접시키는 용접단계를 포함하는 것을 특징으로 하는 정착헤드가 구비된 철근의 제조방법.And a welding step of welding the end of the reinforcing bar deformed portion 40 to be fixed to the fixing plate 50.
  7. 제 6 항에 있어서, The method of claim 6,
    상기 정착 플레이트 가공단계는 상기 정착 플레이트(50)의 폭(W) 방향에 대해 중심축의 양측에 볼트홀(56)을 형성하는 단계를 더 구비하고, The fixing plate processing step further includes the step of forming the bolt holes 56 on both sides of the central axis with respect to the width (W) direction of the fixing plate 50,
    상기 용접단계는 상기 철근변형부(40)가 상기 정착 플레이트(50)의 폭(W) 방향에 대해 중심축상으로 배치되어 상기 정착 플레이트(50)에 용접고정되도록 하는 것을 특징으로 하는 정착헤드가 구비된 철근의 제조방법.The welding step is provided with a fixing head characterized in that the reinforcing bar 40 is arranged on the central axis with respect to the width (W) direction of the fixing plate 50 to be welded to the fixing plate 50. Method of manufacturing reinforced steel.
PCT/KR2013/010582 2013-11-20 2013-11-20 Steel bar with fixing head and manufacturing method therefor WO2015076429A1 (en)

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