WO2015076058A1 - Organic-functional-layer-equipped substrate and method for producing same - Google Patents
Organic-functional-layer-equipped substrate and method for producing same Download PDFInfo
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- WO2015076058A1 WO2015076058A1 PCT/JP2014/078311 JP2014078311W WO2015076058A1 WO 2015076058 A1 WO2015076058 A1 WO 2015076058A1 JP 2014078311 W JP2014078311 W JP 2014078311W WO 2015076058 A1 WO2015076058 A1 WO 2015076058A1
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- Prior art keywords
- layer
- organic
- protective film
- substrate
- film
- Prior art date
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Images
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/22—Absorbing filters
- G02B5/223—Absorbing filters containing organic substances, e.g. dyes, inks or pigments
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K30/00—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
- H10K30/80—Constructional details
- H10K30/88—Passivation; Containers; Encapsulations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/844—Encapsulations
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2101/00—Properties of the organic materials covered by group H10K85/00
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to a substrate with an organic functional layer having a protective film for protecting the organic functional layer, and a method for producing the same, and more particularly, a substrate with an organic functional layer applicable to a color filter, an imaging device, an organic solar cell, an organic EL, It relates to the manufacturing method.
- a color imaging device using an organic photoelectric conversion layer includes a pixel electrode formed on a semiconductor substrate on which a signal readout circuit is formed, an organic photoelectric conversion layer formed on the pixel electrode, and a counter electrode ( An upper electrode), a protective film formed on the counter electrode and protecting the counter electrode, a color filter, and the like.
- the protective film is composed of a SiOxNy film formed by a plasma CVD method.
- Various types of such protective films have been conventionally proposed (see Patent Documents 1 and 2 and Non-Patent Document 1).
- Patent Document 1 describes an imaging device having an organic photoelectric conversion layer that uses a silicon oxynitride film (SiOxNy film) formed by a plasma CVD method as a protective film for protecting a counter electrode.
- SiOxNy film silicon oxynitride film
- this protective film is a single layer, it is described that the internal stress of the entire protective film is ⁇ 50 MPa to +60 MPa.
- Patent Document 2 discloses a gas barrier in which a solvent-resistant layer (acrylic cured resin), a cardo polymer layer (epoxy cured resin), and a silicon oxynitride layer are formed in this order on both surfaces of a polyimide film. A film is described. It is described that this silicon oxynitride layer is formed by a plasma CVD method. In addition, a SiOxNy layer is formed as a gas barrier layer by sputtering on a solvent resistant layer (acrylic cured resin), a cardo polymer layer is formed thereon, and a silicon oxynitride layer is formed on the cardo polymer layer. A gas barrier film formed of is described.
- a preferred range for x is 0.5 to 1.5, a more preferred range is 0.7 to 1.3, a preferred range for y is 0.15 to 1, and a more preferred range is 0.3 to 0.7. ing.
- Non-Patent Document 1 describes that a SiOxNy film is formed by a plasma CVD method at a substrate temperature of 350 ° C.
- Non-Patent Document 1 discusses the composition and physical properties of the SiOxNy film, and shows the relationship between the composition of the SiOxNy film and the refractive index and density. In addition to this, the relationship between the refractive index and the density of the SiOxNy film is shown.
- SiOxNy film used as the protective film As described above, there is a description regarding internal stress, film composition, and film density of the SiOxNy film used as the protective film. However, there is no SiOxNy film used as a protective film that is transparent, has a predetermined refractive index, and has excellent barrier properties, and is transparent and has no excellent film stability.
- An object of the present invention is to provide a substrate with an organic functional layer having a protective film which is transparent and has excellent film stability, and a method for producing the same, by solving the above-mentioned problems based on the prior art.
- a first aspect of the present invention includes a base material, an organic functional layer disposed on the base material, and a protective film disposed on the organic functional layer.
- a substrate with an organic functional layer wherein 2.20 (g / m 3 ) ⁇ ⁇ ⁇ 2.60 (g / m 3 ) where ⁇ is a density of ⁇ (g / m 3 ).
- the organic functional layer is an organic photoelectric conversion layer that generates charges when irradiated with light, and the organic photoelectric conversion layer is provided with a lower electrode on the substrate side and a transparent upper electrode on the opposite side of the substrate It is preferable that a protective film is disposed on the upper electrode.
- the organic functional layer is a color filter layer containing an organic substance, and a protective film is disposed on the color filter layer.
- x and y preferably satisfy 0.5 ⁇ x ⁇ 1.0 and ⁇ 2.2y + 2.1 ⁇ x ⁇ ⁇ 2.2y + 2.32.
- the density ⁇ (g / m 3 ) of the protective film is preferably 2.30 (g / m 3 ) ⁇ ⁇ ⁇ 2.60 (g / m 3 ).
- the second aspect of the present invention includes a step of forming a protective film composed of silicon oxynitride represented by SiOxNy on the organic functional layer disposed on the substrate, and x and y of SiOxNy are 0. .5 ⁇ x ⁇ 1.0 and ⁇ 2.2y + 2.1 ⁇ x ⁇ ⁇ 2.2y + 2.41 and when the density of the protective film is ⁇ (g / m 3 ), 2.20 ( g / m 3 ) ⁇ ⁇ ⁇ 2.60 (g / m 3 ) A method for producing a substrate with an organic functional layer is provided.
- membrane stability can be provided.
- membrane stability can be manufactured.
- (A) is a schematic diagram which shows the board
- (b) is the state before a protective film is formed in the board
- (A) And (b) is typical sectional drawing which shows the manufacturing method of the image pick-up element of embodiment of this invention in order of a process.
- (A) And (b) is typical sectional drawing which shows the manufacturing method of the image pick-up element of embodiment of this invention in order of a process, and shows the post process of FIG.3 (b).
- (A) is typical sectional drawing which shows the organic solar cell of embodiment of this invention
- (b) is typical sectional drawing which shows the organic EL element of embodiment of this invention.
- FIG. 1A is a schematic diagram showing a substrate with an organic functional layer according to an embodiment of the present invention
- FIG. 1B shows a state before a protective film is formed on the substrate with an organic functional layer according to an embodiment of the present invention. It is a schematic diagram which shows a state.
- the substrate 10 with an organic functional layer has a base material 12, an organic functional layer 14, and a protective film 16.
- the substrate 12 supports the organic functional layer 14 and the protective film 16.
- the base material 12 can support the organic functional layer 14 and the protective film 16 and has a predetermined strength against heat and the like applied when the organic functional layer 14 and the protective film 16 are produced.
- it is composed of a flat plate.
- a glass base material, a metal base material with an insulating layer, a resin base material, a metal base material, etc. can be used, for example.
- a conductive or insulating base material can be used suitably.
- the organic functional layer 14 includes an organic substance and exhibits a predetermined function, and has a heat resistance of 240 ° C. or lower.
- Examples of the organic functional layer 14 include an organic photoelectric conversion layer used for an image sensor, a photoelectric conversion layer containing an organic substance used for an organic solar cell, an organic EL layer used for an organic EL, and a color filter.
- the organic functional layer 14 is used in the form of a single element such as a color filter, an organic photoelectric conversion layer used for an image sensor, a photoelectric conversion layer containing an organic substance used for an organic solar cell, and an organic EL layer. Are used.
- the heat resistance is a temperature at which the function of the organic functional layer 14 can be maintained.
- the function of the organic functional layer 14 since it is 240 degrees C or less, when temperature exceeds 240 degreeC, the function of the organic functional layer 14 will be impaired. For example, in the case of a color filter, problems such as changes in transmittance and color occur, and the original spectral characteristics change. If it is an organic photoelectric conversion layer, performance degradation, such as a raise of a dark current, will arise. If it is an organic EL layer, light emission intensity will fall.
- the protective film 16 is for protecting the organic functional layer 14.
- the protective film 16 has a function of protecting the organic functional layer 14 for a long time in a high temperature and high humidity environment, and functions as a barrier film.
- the protective film 16 is directly provided on the organic functional layer 14 in FIG. 1A, but the arrangement of the protective film 16 is not limited to this as long as the organic functional layer 14 can be protected. Absent.
- an electrode, a transparent electrode, another component or structure, etc. may be provided on the organic functional layer 14, and the protective film 16 may be provided on the electrode or other component or structure.
- the protective film 16 is made of silicon oxynitride represented by SiOxNy.
- x and y have a composition satisfying 0.5 ⁇ x ⁇ 1.0 and ⁇ 2.2y + 2.1 ⁇ x ⁇ ⁇ 2.2y + 2.41.
- a composition satisfying 0.5 ⁇ x ⁇ 1.0 and ⁇ 2.2y + 2.1 ⁇ x ⁇ ⁇ 2.2y + 2.32 is preferable.
- the method for measuring the composition of the protective film 16 is not particularly limited as long as the composition can be specified, and various known measuring methods can be used. An example of the measurement method will be described in detail later.
- the protective film 16 is 2.20 (g / m 3 ) ⁇ ⁇ ⁇ 2.60 (g / m 3 ), where the density is ⁇ (g / m 3 ).
- the protective film 16 is a silicon oxynitride film that is transparent and has a stable film quality by being in the above composition range. Moreover, the refractive index is in the range of 1.65 to 1.75.
- the term “transparent” means that the light absorptance is less than 0.2% in the wavelength range of 400 to 800 nm (visible light range). That is, the term “transparent” means that the light absorptance in the wavelength range of 400 to 800 nm is a maximum value of less than 0.2%. If the light absorption rate in the visible light region is 0.2%, light absorption can be ignored. If the protective film 16 is out of the above composition range, it is not transparent and the refractive index does not fall within the range of 1.65 to 1.75. “Not transparent” means that the light absorption rate in the visible light region is 0.2% or more.
- the protective film 16 has a predetermined heat resistance and can protect the organic functional layer 14.
- the density of the protective film 16 is less than 2.20 (g / m 3 )
- predetermined heat resistance cannot be obtained.
- the density of the protective film 16 exceeds 2.60 (g / m 3 )
- the film stress of the protective film 16 increases and adversely affects the lower organic functional layer 14.
- the protective film 16 preferably has a thickness of 100 nm or more.
- the protective film 16 represented by SiOxNy is formed by a plasma CVD method at a temperature of 240 ° C. or lower in a reaction chamber such as a process chamber.
- a plasma CVD method it is possible to form a film at a higher film formation rate than the vapor deposition method or the like.
- the substrate temperature is 240 ° C. or lower.
- a silicon oxynitride film having the above composition is formed by a plasma CVD method.
- the silicon oxynitride film is formed in advance by changing the flow rate of the reaction gas, and the film formation conditions (film formation temperature (substrate temperature), pressure in the reaction chamber during film formation ( (Hereinafter referred to as pressure during film formation), power during film formation, gas type (SiH 4 , NH 3 , N 2 O), gas mixture ratio, etc.) are within the above composition range, and A silicon oxynitride film having a density in the above range can be formed.
- film formation temperature substrate temperature
- pressure during film formation pressure in the reaction chamber during film formation
- gas type SiH 4 , NH 3 , N 2 O
- gas mixture ratio etc.
- FIG. 2 is a schematic cross-sectional view showing the image sensor of the embodiment of the present invention.
- the image sensor 20 shown in FIG. 2 is called an organic CMOS, and converts a visible light image into an electrical signal.
- the imaging device 20 includes a substrate 30, an insulating layer 32, a pixel electrode (lower electrode) 34, an organic layer 36, a counter electrode (upper electrode) 38, a protective film (sealing layer) 40, and a color filter 42. And a partition wall 44, a light shielding layer 46, and an overcoat layer 48.
- a reading circuit 60 and a counter electrode voltage supply unit 62 are formed on the substrate 30.
- substrate 30 is corresponded to the base material 12 (refer Fig.1 (a)) of this invention.
- the substrate 30 for example, a glass substrate or a semiconductor substrate such as Si is used.
- An insulating layer 32 made of a known insulating material is formed on the substrate 30.
- a plurality of pixel electrodes 34 are formed on the surface of the insulating layer 32.
- the pixel electrodes 34 are arranged in a matrix on the surface 32a of the insulating layer 32, for example.
- a first connection portion 64 that connects the pixel electrode 34 and the readout circuit 60 is formed in the insulating layer 32.
- a second connection portion 66 that connects the counter electrode 38 and the counter electrode voltage supply unit 62 is formed.
- the second connection part 66 is formed at a position not connected to the pixel electrode 34 and the organic layer 36.
- the first connection part 64 and the second connection part 66 are made of a conductive material.
- a wiring layer 68 made of a conductive material for connecting the readout circuit 60 and the counter electrode voltage supply unit 62 to, for example, the outside of the imaging element 20 is formed inside the insulating layer 32.
- the circuit board 35 is formed by forming the pixel electrodes 34 connected to the first connection portions 64 on the surface 32 a of the insulating layer 32 on the substrate 30.
- the circuit board 35 is also referred to as a CMOS substrate.
- An organic layer 36 is formed so as to cover the plurality of pixel electrodes 34 and avoid the second connection portion 66, and the organic layer 36 is formed across the plurality of pixel electrodes 34.
- the organic layer 36 receives incident light L including at least visible light and generates electric charges according to the amount of light, and includes a photoelectric conversion layer 52 and an electron blocking layer 50.
- the electron blocking layer 50 is formed on the pixel electrode 34 side, and the photoelectric conversion layer 52 is formed on the surface 50 a of the electron blocking layer 50.
- the organic layer 36 may be a single photoelectric conversion layer 52 without providing the electron blocking layer 50.
- the electron blocking layer 50 is a layer for suppressing injection of electrons from the pixel electrode 34 to the photoelectric conversion layer 52.
- the photoelectric conversion layer 52 generates charges according to the amount of incident light L, for example, received light such as visible light.
- the photoelectric conversion layer 52 is an organic photoelectric conversion layer mainly composed of an organic material, and is formed on the electron blocking layer 50 across the plurality of pixel electrodes 34. As long as the photoelectric conversion layer 52 and the electron blocking layer 50 have a constant film thickness on the pixel electrode 34, the film thickness may not be constant otherwise. In this case, the film thickness is a thickness in a region where the film thickness is constant.
- the photoelectric conversion layer 52 will be described in detail later.
- the counter electrode 38 is an electrode facing the pixel electrode 34, and is provided so as to cover the photoelectric conversion layer 52.
- a photoelectric conversion layer 52 is provided between the pixel electrode 34 and the counter electrode 38.
- the counter electrode 38 is made of a conductive material that is transparent to the incident light L (light including at least visible light) in order to make light incident on the photoelectric conversion layer 52.
- the counter electrode 38 is electrically connected to the second connection portion 66 disposed outside the photoelectric conversion layer 52, and is connected to the counter electrode voltage supply portion 62 via the second connection portion 66. Yes.
- Examples of the material of the counter electrode 38 include metals, metal oxides, metal nitrides, metal borides, organic conductive compounds, and mixtures thereof. Specific examples include tin oxide, zinc oxide, indium oxide, indium tin oxide (ITO), indium zinc oxide (IZO), indium tungsten oxide (IWO), conductive metal oxides such as titanium oxide, and metal nitrides such as TiN. Metal, gold (Au), platinum (Pt), silver (Ag), chromium (Cr), nickel (Ni), aluminum (Al), etc., and a mixture or laminate of these metals and conductive metal oxides Products, organic conductive compounds such as polyaniline, polythiophene, and polypyrrole, and laminates of these with ITO.
- Particularly preferable materials for the transparent conductive film are ITO, IZO, tin oxide, antimony-doped tin oxide (ATO), fluorine-doped tin oxide (FTO), zinc oxide, antimony-doped zinc oxide (AZO), gallium-doped zinc oxide ( GZO).
- a particularly preferable material among the materials of the counter electrode 38 is ITO.
- the light transmittance of the counter electrode 38 is preferably 60% or more, more preferably 80% or more, more preferably 90% or more, and more preferably 95% or more in the visible light wavelength.
- the counter electrode 38 preferably has a thickness of 5 to 30 nm. By making the counter electrode 38 have a thickness of 5 nm or more, the lower layer can be sufficiently covered, and uniform performance can be obtained. On the other hand, if the thickness of the counter electrode 38 exceeds 30 nm, the counter electrode 38 and the pixel electrode 34 may be locally short-circuited, resulting in an increase in dark current. By making the counter electrode 38 have a film thickness of 30 nm or less, the occurrence of a local short circuit can be suppressed.
- the counter electrode voltage supply unit 62 applies a predetermined voltage to the counter electrode 38 via the second connection unit 66.
- the power supply voltage is boosted by a booster circuit such as a charge pump to supply the predetermined voltage.
- the pixel electrode 34 is an electrode for collecting charges for collecting charges generated in the photoelectric conversion layer 52.
- the pixel electrode 34 is connected to the readout circuit 60 via the first connection portion 64.
- the readout circuit 60 is provided on the substrate 30 corresponding to each of the plurality of pixel electrodes 34, and reads out a signal corresponding to the charge collected by the corresponding pixel electrode 34.
- Examples of the material of the pixel electrode 34 include metals, conductive metal oxides, metal nitrides and borides, organic conductive compounds, and mixtures thereof. Specific examples include tin oxide, zinc oxide, indium oxide, indium tin oxide (ITO), indium zinc oxide (IZO), indium tungsten oxide (IWO), conductive metal oxides such as titanium oxide, and titanium nitride (TiN).
- Conductive metal nitrides such as molybdenum nitride, tantalum nitride, tungsten nitride, metals such as gold (Au), platinum (Pt), silver (Ag), chromium (Cr), nickel (Ni), aluminum (Al), Furthermore, mixtures or laminates of these metals and conductive metal oxides, organic conductive compounds such as polyaniline, polythiophene and polypyrrole, laminates of these with ITO, and the like can be mentioned.
- Particularly preferable materials for the transparent conductive film are ITO, IZO, tin oxide, antimony-doped tin oxide (ATO), fluorine-doped tin oxide (FTO), zinc oxide, antimony-doped zinc oxide (AZO), gallium-doped zinc oxide ( GZO).
- a particularly preferable material is any one of titanium nitride, molybdenum nitride, tantalum nitride, and tungsten nitride.
- the readout circuit 60 is constituted by, for example, a CCD, a MOS circuit, a TFT circuit, or the like, and is shielded from light by a light shielding layer (not shown) provided in the insulating layer 32.
- the readout circuit 60 is preferably a CMOS circuit from the viewpoint of noise and high speed.
- a high-concentration n region surrounded by a p region is formed on the substrate 30, and the first connection portion 64 is connected to the n region.
- a read circuit 60 is provided in the p region.
- the n region functions as a charge storage unit that stores the charge of the photoelectric conversion layer 52.
- the signal charge accumulated in the n region is converted into a signal corresponding to the amount of charge by the readout circuit 60 and output to the outside of the image sensor 20 or the like via the wiring layer 68, for example.
- the organic layer 36 corresponds to the organic functional layer of the present invention, and the heat resistance is 240 ° C. or lower.
- the protective film 40 is formed so as to cover the counter electrode 38.
- the protective film 40 is not directly provided on the organic layer 36.
- the protective film 40 can protect the organic layer 36 including the photoelectric conversion layer 52 from deterioration factors such as water molecules and oxygen.
- the protective film 40 protects the organic layer 36 by preventing entry of factors that degrade the organic photoelectric conversion material contained in a solution such as an organic solvent, plasma, or the like in each manufacturing process of the imaging element 20.
- the intrusion of factors that deteriorate the organic photoelectric conversion material such as water molecules and oxygen is prevented, and the deterioration of the organic layer 36 is prevented during long-term storage and long-term use. .
- the protective film 40 is formed, the already formed organic layer 36 is not deteriorated. Further, the incident light L reaches the organic layer 36 through the protective film 40. For this reason, the protective film 40 is transparent to light having a wavelength detected by the organic layer 36, for example, visible light.
- the protective film 40 has a single layer structure.
- the protective film 40 is a silicon oxynitride film represented by SiOxNy having the same composition and density as the protective film 16 described above.
- the protective film 40 is formed by a plasma CVD method at a temperature of 240 ° C. or lower.
- the protective film 40 has a thickness of 30 to 500 nm. If the total film thickness of the protective film 40 is less than 30 nm, the barrier property may be lowered, or the resistance of the color filter to the developer may be lowered. On the other hand, if the thickness of the protective film 40 exceeds 500 nm, it is difficult to suppress color mixing when the pixel size is less than 1 ⁇ m.
- the imaging device 20 having a pixel size of less than 2 ⁇ m, particularly about 1 ⁇ m, if the distance between the color filter 42 and the photoelectric conversion layer 52, that is, the thickness of the protective film 40 is large, the incident light in the protective film 40 There is a risk that the influence of the oblique incidence component of light (visible light) becomes large and color mixing occurs. For this reason, it is preferable that the protective film 40 is thin.
- the color filter 42 is formed at a position facing each pixel electrode 34 on the protective film 40.
- the partition wall 44 is provided between the color filters 42 on the protective film 40 and is for improving the light transmission efficiency of the color filter 42.
- the light shielding layer 46 is formed in a region other than the region (effective pixel region) where the color filter 42 and the partition wall 44 are provided on the protective film 40, and light is incident on the photoelectric conversion layer 52 formed outside the effective pixel region. Is to prevent.
- the color filter 42, the partition wall 44, and the light shielding layer 46 are formed by, for example, a photolithography method. Although the color filter 42 is provided, the color filter 42 may not be provided. In this case, since the partition wall 44 and the light shielding layer 46 are not provided in addition to the color filter 42, the protective film 40 is the uppermost layer.
- the overcoat layer 48 is for protecting the color filter 42 from subsequent processes and is formed so as to cover the color filter 42, the partition wall 44 and the light shielding layer 46.
- one pixel electrode 34, on which the organic layer 36, the counter electrode 38, and the color filter 42 are provided, is a unit pixel Px.
- the overcoat layer 48 a polymer material such as an acrylic resin, a polysiloxane resin, a polystyrene resin, and a fluorine resin, or an inorganic material such as silicon oxide and silicon nitride can be used as appropriate.
- a photosensitive resin such as polystyrene
- the overcoat layer 48 can be patterned by a photolithography method, so that it is used as a photoresist when opening the peripheral light shielding layer, sealing layer, insulating layer, etc. on the bonding pad.
- the overcoat layer 48 itself is preferably processed as a microlens, which is preferable.
- the overcoat layer 48 can be used as an antireflection layer, and it is also preferable to form various low refractive index materials used as the partition walls of the color filter 42.
- the overcoat layer 48 can be configured to have two or more layers combining the above materials.
- the color filter 42 contains an organic substance and corresponds to the organic functional layer of the present invention.
- the overcoat layer 48 can also be a silicon oxynitride film having the same composition and density as the protective film 16, similarly to the protective film 40 described above.
- the imaging device 20 can protect the organic layer 36 by the protective film 40 for a long time even in a severe environment of high temperature and high humidity such as a temperature of 85 ° C. and a relative humidity of 85%. For this reason, the image sensor 20 can be used without degrading performance for a long time even in the above-mentioned severe environment of high temperature and high humidity. For this reason, the image sensor 20 is suitable for applications where the use environment is severe such as a monitoring camera.
- the pixel electrode 34 is formed on the surface of the insulating layer 32, but is not limited thereto, and may be embedded in the surface portion of the insulating layer 32.
- the second connection portion 66 and one counter electrode voltage supply portion 62 are provided, but a plurality of the second connection portion 66 and the counter electrode voltage supply portion 62 may be provided.
- a voltage drop at the counter electrode 38 can be suppressed by supplying a voltage from both ends of the counter electrode 38 to the counter electrode 38.
- the number of sets of the second connection portion 66 and the counter electrode voltage supply portion 62 may be appropriately increased or decreased in consideration of the chip area of the element.
- the photoelectric conversion layer 52 includes a p-type organic semiconductor material and an n-type organic semiconductor material.
- Exciton dissociation efficiency can be increased by joining a p-type organic semiconductor material and an n-type organic semiconductor material to form a donor-acceptor interface.
- the photoelectric conversion layer of the structure which joined the p-type organic-semiconductor material and the n-type organic-semiconductor material expresses high photoelectric conversion efficiency.
- a photoelectric conversion layer in which a p-type organic semiconductor material and an n-type organic semiconductor material are mixed is preferable because the junction interface is increased and the photoelectric conversion efficiency is improved.
- the p-type organic semiconductor material is a donor organic semiconductor material (compound), which is mainly represented by a hole-transporting organic compound and refers to an organic compound having a property of easily donating electrons. More specifically, an organic compound having a smaller ionization potential when two organic materials are used in contact with each other. Therefore, any organic compound can be used as the donor organic compound as long as it is an electron-donating organic compound.
- the metal complex etc. which it has as can be used.
- the present invention is not limited to this, and any organic compound having an ionization potential smaller than that of the organic compound used as the n-type (acceptor) compound as described above may be used as the donor organic semiconductor.
- the n-type organic semiconductor material is an acceptor organic semiconductor material, and is mainly represented by an electron transporting organic compound and means an organic compound having a property of easily accepting electrons. More specifically, an n-type organic semiconductor refers to an organic compound having a larger electron affinity when two organic compounds are used in contact with each other. Therefore, any organic compound can be used as the acceptor organic compound as long as it is an electron-accepting organic compound.
- condensed aromatic carbocyclic compounds naphthalene derivatives, anthracene derivatives, phenanthrene derivatives, tetracene derivatives, pyrene derivatives, perylene derivatives, fluoranthene derivatives
- 5- to 7-membered heterocyclic compounds containing nitrogen atoms, oxygen atoms, and sulfur atoms E.g., pyridine, pyrazine, pyrimidine, pyridazine, triazine, quinoline, quinoxaline, quinazoline, phthalazine, cinnoline, isoquinoline, pteridine, acridine, phenazine, phenanthroline, tetrazole, pyrazole, imidazole, thiazole, oxazole, indazole, benzimidazole, benzotriazole , Benzoxazole, benzothiazole, carbazole, purine, triazolopy
- Any organic dye may be used as the p-type organic semiconductor material or the n-type organic semiconductor material, but preferably a cyanine dye, a styryl dye, a hemicyanine dye, a merocyanine dye (including zero methine merocyanine (simple merocyanine)) 3-nuclear merocyanine dye, 4-nuclear merocyanine dye, rhodacyanine dye, complex cyanine dye, complex merocyanine dye, allopolar dye, oxonol dye, hemioxonol dye, squalium dye, croconium dye, azamethine dye, coumarin dye, arylidene dye, anthraquinone dye , Triphenylmethane dye, azo dye, azomethine dye, spiro compound, metallocene dye, fluorenone dye, fulgide dye, perylene dye, perinone dye, phenazine
- fullerene or a fullerene derivative having excellent electron transport properties.
- Fullerene C 60 , fullerene C 70 , fullerene C 76 , fullerene C 78 , fullerene C 80 , fullerene C 82 , fullerene C 84 , fullerene C 90 , fullerene C 96 , fullerene C 240 , fullerene C 540 , mixed Fullerene and fullerene nanotube are represented, and a fullerene derivative represents a compound having a substituent added thereto.
- the substituent for the fullerene derivative is preferably an alkyl group, an aryl group, or a heterocyclic group.
- the alkyl group is more preferably an alkyl group having 1 to 12 carbon atoms, and the aryl group and the heterocyclic group are preferably a benzene ring, naphthalene ring, anthracene ring, phenanthrene ring, fluorene ring, triphenylene ring, naphthacene ring.
- substituents may further have a substituent, and the substituents may be bonded as much as possible to form a ring.
- substituents may be bonded as much as possible to form a ring.
- you may have a some substituent and they may be the same or different.
- a plurality of substituents may be combined as much as possible to form a ring.
- the photoelectric conversion layer contains fullerene or a fullerene derivative
- electrons generated by photoelectric conversion can be quickly transported to the pixel electrode 34 or the counter electrode 38 via the fullerene molecule or fullerene derivative molecule.
- fullerene molecules or fullerene derivative molecules are connected to form an electron path, the electron transport property is improved, and high-speed response of the photoelectric conversion element can be realized.
- the fullerene or fullerene derivative is preferably contained in the photoelectric conversion layer by 40% (volume ratio) or more. If there are too many fullerenes or fullerene derivatives, the p-type organic semiconductor will decrease, the junction interface will become smaller, and the exciton dissociation efficiency will decrease.
- the triarylamine compound described in Japanese Patent No. 4213832 is used as a p-type organic semiconductor material mixed with fullerene or a fullerene derivative in the photoelectric conversion layer 52, a high SN ratio of the photoelectric conversion element can be expressed. Is particularly preferred. If the ratio of fullerene or fullerene derivative in the photoelectric conversion layer is too large, the amount of triarylamine compounds decreases and the amount of incident light absorbed decreases. As a result, the photoelectric conversion efficiency is reduced. Therefore, the fullerene or fullerene derivative contained in the photoelectric conversion layer preferably has a composition of 85% (volume ratio) or less.
- an electron donating organic material can be used.
- TPD N, N′-bis (3-methylphenyl
- Porphyrin compounds triazole derivatives, Xadiazole derivatives, imidazole derivatives, polyarylalkane derivatives, pyrazoline derivatives, pyrazolone derivatives, phenylenediamine derivatives, annealed amine derivatives, amino-substituted chalcone derivatives, oxazole derivatives, styrylanthracene derivatives, fluorenone derivatives, hydrazone derivatives, silazane derivatives, carbazole derivatives, bifluorenes Derivatives can be used, and as the polymer material, polymers such as phenylene vinylene, fluorene, carbazole, indole, pyrene, pyrrole, picoline, thiophene, acetylene, and diacetylene, and derivatives thereof can be used. It is possible to use any compound that has sufficient hole transport properties, even if it is not a functional compound.
- an inorganic material can be used as the electron blocking layer 50.
- an inorganic material has a dielectric constant larger than that of an organic material, when it is used for the electron blocking layer 50, a large voltage is applied to the photoelectric conversion layer, and the photoelectric conversion efficiency can be increased.
- Materials that can be used as the electron blocking layer 50 include calcium oxide, chromium oxide, chromium oxide copper, manganese oxide, cobalt oxide, nickel oxide, copper oxide, gallium copper oxide, strontium copper oxide, niobium oxide, molybdenum oxide, indium copper oxide, Examples include indium silver oxide and iridium oxide.
- the layer adjacent to the photoelectric conversion layer 52 among the plurality of layers is preferably a layer made of the same material as the p-type organic semiconductor contained in the photoelectric conversion layer 52.
- the layer can be a layer made of an inorganic material, and when it is a plurality of layers, one or more layers can be a layer made of an inorganic material.
- FIGS. 3A and 3B are schematic cross-sectional views illustrating the manufacturing method of the image sensor according to the embodiment of the present invention in the order of steps
- FIGS. 4A and 4B are diagrams of the embodiment of the present invention. It is typical sectional drawing which shows the manufacturing method of an image pick-up element in order of a process, and shows the post process of FIG.3 (b).
- the first circuit is formed on the substrate 30 on which the readout circuit 60 and the counter electrode voltage supply unit 62 are formed.
- the insulating layer 32 provided with the connecting portion 64, the second connecting portion 66, and the wiring layer 68 is formed, and the pixel electrode 34 connected to each first connecting portion 64 is further formed on the surface 32a of the insulating layer 32.
- a formed circuit board 35 (CMOS substrate) is prepared. In this case, as described above, the first connection unit 64 and the readout circuit 60 are connected, and the second connection unit 66 and the counter electrode voltage supply unit 62 are connected.
- the pixel electrode 34 is made of, for example, TiN.
- the electron blocking layer 50 is transferred to a film forming chamber (not shown) through a predetermined transfer path, and as shown in FIG.
- the electron blocking material is formed into a film under a predetermined vacuum using, for example, an evaporation method so as to cover 34, thereby forming the electron blocking layer 50.
- the electron blocking material for example, a carbazole derivative, more preferably a bifluorene derivative is used.
- the photoelectric conversion layer 52 is transported to a film forming chamber (not shown) by a predetermined transport path, and the photoelectric conversion layer 52 is deposited on the surface 50a of the electron blocking layer 50 by a predetermined vacuum using, for example, a vapor deposition method.
- a photoelectric conversion material for example, a p-type organic semiconductor material and fullerene or a fullerene derivative are used. Thereby, the photoelectric conversion layer 52 is formed and the organic layer 36 is formed.
- the organic layer 36 (the photoelectric conversion layer 52 and the electron blocking layer 50) is covered, and the second connection portion 66 is covered.
- the counter electrode 38 is formed in a predetermined vacuum by using, for example, a sputtering method with the pattern formed in (1).
- the protective film 40 is transferred to a film forming chamber (not shown) through a predetermined transfer path, and as shown in FIG. 4A, the counter electrode 38 is covered so as to cover the surface 32a of the insulating layer 32.
- a silicon oxynitride film SiOxNy film
- a silicon oxynitride film having the above composition and density is formed using a plasma CVD method at a substrate temperature of 240 ° C. or lower.
- the silicon oxynitride film was formed by changing the flow rate of the reaction gas in advance, and the film formation conditions (film formation temperature (substrate temperature), film formation pressure, film formation)
- a silicon oxynitride film having a density within the above range and a density within the above range is determined by determining the power and gas type (SiH 4 , NH 3 , N 2 O) and gas mixing ratio, etc.) Can do.
- the color filter 42, the partition wall 44, and the light shielding layer 46 are formed on the surface 40a of the protective film 40 by using, for example, a photolithography method.
- a photolithography method As the color filter 42, the partition wall 44, and the light shielding layer 46, known ones used for organic solid-state imaging devices are used.
- the formation process of the color filter 42, the partition wall 44, and the light shielding layer 46 may be under a predetermined vacuum or non-vacuum.
- an overcoat layer 48 is formed using, for example, a coating method so as to cover the color filter 42, the partition wall 44, and the surface 47 of the light shielding layer 46.
- the image sensor 20 shown in FIG. 2 can be formed.
- the overcoat layer 48 a known layer used for an organic solid-state imaging device is used.
- the overcoat layer 48 may be formed in a predetermined vacuum or non-vacuum.
- the overcoat layer 48 is formed of a silicon oxynitride film (SiOxNy film)
- the overcoat layer 48 can be formed by the same method as the protective film 40.
- substrate with an organic functional layer of this invention can also be called an organic solar cell and an organic EL element, for example.
- Fig.5 (a) is typical sectional drawing which shows the organic solar cell of embodiment of this invention
- (b) is typical sectional drawing which shows the organic EL element of embodiment of this invention.
- An organic solar cell 70 shown in FIG. 5A has an organic photoelectric conversion layer 76. This organic photoelectric conversion layer 76 corresponds to the organic functional layer of the present invention, and the heat resistance is 240 ° C. or lower.
- the organic solar cell 70 is formed by laminating a lower electrode 74, an organic photoelectric conversion layer 76, a transparent electrode (upper electrode) 78, and a protective film 80 in this order on a substrate 72.
- Incident light L is incident from the transparent electrode 78 side.
- the protective film 80 has the same composition and density as the protective film 16 described above, and is formed by the same manufacturing method as the protective film 16. For this reason, the detailed description is abbreviate
- the substrate 72 corresponds to the base material 12 of the present invention (see FIG. 1 (a)).
- the lower electrode 74, the organic photoelectric conversion layer 76, and the transparent electrode 78 are configured by general materials used for known organic solar cells. For this reason, the detailed description is abbreviate
- the current generated in the organic photoelectric conversion layer 76 by the irradiation of the incident light L is taken out by the lower electrode 74 and the transparent electrode 78.
- the organic photoelectric conversion layer 76 can be protected over a long period of time in a high temperature and high humidity environment by providing the same protective film 80 as the protective film 16 described above. Thereby, durability of the organic solar cell 70 can be improved.
- the protective film 80 is transparent as described above, and does not prevent the incident light L from entering the organic photoelectric conversion layer 76.
- An organic EL element 70a shown in FIG. 5B is a light emitting element using the organic EL layer 86, and is called a top emission method.
- symbol is attached
- the organic EL layer 86 corresponds to the organic functional layer of the present invention, and the heat resistance is 240 ° C. or lower.
- a TFT 82, a cathode 84, an organic EL layer 86, a transparent electrode (upper electrode) 78, and a protective film 80 are laminated on a substrate 72 in this order.
- a power source 88 is connected to the TFT 82, the cathode 84 and the transparent electrode 78.
- the protective film 80 is the same as the organic solar cell 70 shown in FIG.
- the organic EL layer 86 is a portion that emits light, and is a layer in which a hole injection layer, a hole transport layer, a light emitting layer, an electron injection / transport layer, and the like are sequentially stacked.
- the cathode 84 and the transparent electrode 78 are for applying a voltage necessary for causing the organic EL layer 86 to emit light, and the TFT 82 is for controlling the light emission of the organic EL element 70a.
- the power supply 88 generates a voltage necessary for causing the organic EL layer 86 to emit light, and drives the TFT 82.
- the TFT 82, the cathode 84, the organic EL layer 86, and the transparent electrode 78 are appropriately configured with general materials used for known organic EL elements. For this reason, the detailed description is abbreviate
- the organic EL element 70a having such a configuration, by providing the same protective film 80 as the above-described protective film 16, the organic EL layer 86 can be protected for a long time in a high temperature and high humidity environment. Thereby, durability of the organic EL element 70a can be improved.
- the protective film 80 is transparent as described above, and does not affect the light emitted from the organic EL layer 86.
- the protective film of the present invention is not limited to any of the above-described examples, and the organic functional layer having a heat resistance of 240 ° C. or lower is protected for a long time in a high-temperature and high-humidity environment. It can be suitably used for those requiring transparency that does not hinder the incidence of light and the emission of light from the organic functional layer.
- the present invention is basically configured as described above. As mentioned above, although the board
- a pixel electrode is formed on a part of the surface of the base material on the base material, and an organic functional layer is formed on the base material as a photoelectric conversion layer so as to cover the pixel electrode.
- a photoelectric conversion element main body having a simplified structure in which a counter electrode is formed on the organic functional layer and a protective film covering the counter electrode is formed was used.
- the protective film a silicon oxynitride film represented by SiOxNy was used.
- element units described later having the same configuration were used except for the configuration of the protective film.
- an element unit formed as follows was prepared.
- a non-alkali glass substrate having a thickness of 0.7 mm was prepared as a substrate, and an indium tin oxide (ITO) film having a thickness of 100 nm was formed as a pixel electrode on the substrate by a sputtering method.
- ITO indium tin oxide
- a material represented by the following chemical formula 1 was deposited as an electron blocking layer on the substrate so as to have a thickness of 100 nm at a deposition rate of 10 to 20 nm / s as an electron blocking layer so as to cover the image electrode. .
- a material represented by the following chemical formula 2 fullerene C 60
- a material represented by the following chemical formula 3 are deposited at a deposition rate of 16 to 18 nm / s and 25 to 28 nm / s, respectively. Co-evaporated so that the volume ratio of the material shown in 2 and the material shown in chemical formula 3 below was 1: 3, and formed to a thickness of 400 nm.
- an indium tin oxide (ITO) film having a thickness of 10 nm was formed on the organic layer and the substrate so as to cover the organic layer by sputtering.
- the sample of Example 1 was produced as follows. A silicon oxynitride film (SiOxNy film) having a thickness of 300 nm is formed as a protective film on the counter electrode and the base material by plasma CVD so as to cover the counter electrode of the element unit thus prepared. Formed. Thus, the sample of Example 1 was produced.
- SiOxNy film silicon oxynitride film having a thickness of 300 nm
- the composition of the protective film of each sample of Examples 1 to 9 and Comparative Examples 1 to 7 is as shown in Table 1 below. It should be noted that the protective film is formed in advance so as to have a predetermined composition and density (film formation temperature (substrate temperature), film formation pressure, film formation power, gas type (SiH 4 , NH 3 , N 2 O) and the mixture ratio of the gas, etc.) to previously obtain was formed at the production conditions. In Examples 1 to 9 and Comparative Examples 1 and 6, the substrate temperature was 154 ° C.
- the film density and film composition of the protective films of the samples of Examples 1 to 9 and Comparative Examples 1 to 7 were measured, and the refractive index at a wavelength of 550 nm was measured using an ellipsometer.
- the results are shown in Table 1 below.
- the samples of Examples 1 to 9 and Comparative Examples 1 to 7 were left in an environment having a temperature of 85 ° C. and a relative humidity of 85%, and the dark current after being left in the above environment was not left in the above environment. The time required to reach twice the value was measured. This measurement time was defined as the life.
- Table 1 The results are shown in Table 1 below.
- the film density was measured as follows. Rigaku ATX-G was used as the film density measuring instrument. A Cu target was used as the X-ray source, and X-rays were generated at 50 keV-300 mA.
- the S1 slit is 0.5 mm wide and 5 mm high.
- the incident side optical element is a Ge (220) crystal.
- the S2 slit has a width of 0.05 mm and a height of 10 mm.
- the receiving slit has a width of 0.1 mm and a height of 10 mm. No light receiving side optical element.
- the Gurard slit is 0.2 mm wide and 20 mm high.
- the scan axis is 2 ⁇ / ⁇ , the scan range is 0 to 2 °, the sampling range is 0.001 °, and the scan speed is 0.1 ° / min.
- the film density was calculated by fitting simulation of the measured profile.
- the composition of the film was measured (XPS) as follows.
- the pass energy was 112 eV
- the step was 0.2 eV.
- There was charging correction both electron gun and low-speed ion gun), and each intensity of C1s, O1s, N1s, and Si2p was corrected with a sensitivity coefficient, and converted to an atomic ratio.
- Comparative Example 1 As shown in Table 1 above, in Examples 1 to 9, even in an environment where the temperature is 85 ° C. and the relative humidity is 85%, the time until the dark current doubles is at least 100 hours as long as Example 1, and the durability is long. It was possible to improve the performance. On the other hand, in Comparative Example 1, the value of x exceeded the upper limit value of the present invention, the expression of y was not satisfied, and the density was also less than the lower limit value of the present invention. Comparative Example 1 has a low refractive index and a low temperature of 85 ° C. and a relative humidity of 85%, which is as low as 10 hours. In Comparative Example 6, the film density of the protective film is less than the lower limit of the present invention, the refractive index is low, and the temperature 85 ° C. and relative humidity 85% resistance is also low, 50 hours.
- the protective film does not satisfy the equation of y, and the density exceeds the upper limit of the present invention.
- the value of x is less than the lower limit of the present invention, and the formula of y is not satisfied also for the protective film.
- the protective film does not satisfy the expression y, and the density exceeds the upper limit of the present invention.
- Comparative Example 5 does not satisfy the formula of y for the protective film.
- the density of the protective film also exceeds the upper limit of the present invention.
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Abstract
An organic-functional-layer-equipped substrate has a substrate, an organic functional layer provided on the substrate, and a protective film provided on the organic functional layer. The protective film is configured from a silicon oxynitride represented by SiOxNy, wherein x and y satisfy 0.5≤x≤1.0, and -2.2y+2.1≤x≤-2.2y+2.41. Given that the density of the protective film is ρ(g/m3), 2.20(g/m3)≤ρ≤2.60(g/m3).
Description
本発明は、有機機能層を保護する保護膜を有する有機機能層付き基板およびその製造方法に関し、特に、カラーフィルタ、撮像素子、有機太陽電池および有機EL等に適用可能な有機機能層付き基板およびその製造方法に関する。
The present invention relates to a substrate with an organic functional layer having a protective film for protecting the organic functional layer, and a method for producing the same, and more particularly, a substrate with an organic functional layer applicable to a color filter, an imaging device, an organic solar cell, an organic EL, It relates to the manufacturing method.
従来、有機光電変換層を使用するカラー撮像装置が提案されている。従来のカラー撮像装置は、信号読出し回路が形成された半導体基板上に形成された画素電極と、画素電極上に形成された有機光電変換層と、有機光電変換層上に形成された対向電極(上部電極)と、この対向電極上に形成され、この対向電極を保護する保護膜と、カラーフィルタ等とで構成されている。保護膜は、プラズマCVD法で形成されたSiOxNy膜で構成される。このような保護膜は、従来から種々提案されている(特許文献1、2および非特許文献1参照)。
Conventionally, a color imaging device using an organic photoelectric conversion layer has been proposed. A conventional color imaging device includes a pixel electrode formed on a semiconductor substrate on which a signal readout circuit is formed, an organic photoelectric conversion layer formed on the pixel electrode, and a counter electrode ( An upper electrode), a protective film formed on the counter electrode and protecting the counter electrode, a color filter, and the like. The protective film is composed of a SiOxNy film formed by a plasma CVD method. Various types of such protective films have been conventionally proposed (see Patent Documents 1 and 2 and Non-Patent Document 1).
特許文献1には、有機光電変換層を有する撮像素子において、対向電極を保護する保護膜として、プラズマCVD法により形成された酸窒化珪素膜(SiOxNy膜)を用いたものが記載されている。この保護膜は、単層の場合、保護膜全体の内部応力が-50MPa~+60MPaであることが記載されている。
Patent Document 1 describes an imaging device having an organic photoelectric conversion layer that uses a silicon oxynitride film (SiOxNy film) formed by a plasma CVD method as a protective film for protecting a counter electrode. When this protective film is a single layer, it is described that the internal stress of the entire protective film is −50 MPa to +60 MPa.
特許文献2には、ポリイミドフィルムの両面に、耐溶剤層(アクリル系の硬化樹脂)と、カルドポリマー層(エポキシ系の硬化樹脂)と、酸窒化珪素層とがその順で形成されているガスバリアフィルムが記載されている。この酸窒化珪素層は、プラズマCVD法で形成されることが記載されている。
また、これ以外にも、耐溶剤層(アクリル系の硬化樹脂)上にガスバリア層としてSiOxNy層をスパッタリングで形成し、その上にカルドポリマー層を形成し、このカルドポリマー層上に酸窒化珪素層を形成したガスバリアフィルムが記載されている。
特許文献2では、バリア性に適したSiNxOyの組成として、x=0.5~1.5、y=0.15~1であることが記載されている。xの好ましい範囲として0.5~1.5、より好ましい範囲として0.7~1.3、yの好ましい範囲として0.15~1、より好ましい範囲として0.3~0.7が記載されている。 Patent Document 2 discloses a gas barrier in which a solvent-resistant layer (acrylic cured resin), a cardo polymer layer (epoxy cured resin), and a silicon oxynitride layer are formed in this order on both surfaces of a polyimide film. A film is described. It is described that this silicon oxynitride layer is formed by a plasma CVD method.
In addition, a SiOxNy layer is formed as a gas barrier layer by sputtering on a solvent resistant layer (acrylic cured resin), a cardo polymer layer is formed thereon, and a silicon oxynitride layer is formed on the cardo polymer layer. A gas barrier film formed of is described.
Patent Document 2 describes that the composition of SiNxOy suitable for barrier properties is x = 0.5 to 1.5 and y = 0.15 to 1. A preferred range for x is 0.5 to 1.5, a more preferred range is 0.7 to 1.3, a preferred range for y is 0.15 to 1, and a more preferred range is 0.3 to 0.7. ing.
また、これ以外にも、耐溶剤層(アクリル系の硬化樹脂)上にガスバリア層としてSiOxNy層をスパッタリングで形成し、その上にカルドポリマー層を形成し、このカルドポリマー層上に酸窒化珪素層を形成したガスバリアフィルムが記載されている。
特許文献2では、バリア性に適したSiNxOyの組成として、x=0.5~1.5、y=0.15~1であることが記載されている。xの好ましい範囲として0.5~1.5、より好ましい範囲として0.7~1.3、yの好ましい範囲として0.15~1、より好ましい範囲として0.3~0.7が記載されている。 Patent Document 2 discloses a gas barrier in which a solvent-resistant layer (acrylic cured resin), a cardo polymer layer (epoxy cured resin), and a silicon oxynitride layer are formed in this order on both surfaces of a polyimide film. A film is described. It is described that this silicon oxynitride layer is formed by a plasma CVD method.
In addition, a SiOxNy layer is formed as a gas barrier layer by sputtering on a solvent resistant layer (acrylic cured resin), a cardo polymer layer is formed thereon, and a silicon oxynitride layer is formed on the cardo polymer layer. A gas barrier film formed of is described.
Patent Document 2 describes that the composition of SiNxOy suitable for barrier properties is x = 0.5 to 1.5 and y = 0.15 to 1. A preferred range for x is 0.5 to 1.5, a more preferred range is 0.7 to 1.3, a preferred range for y is 0.15 to 1, and a more preferred range is 0.3 to 0.7. ing.
非特許文献1には、基板温度350℃で、プラズマCVD法によりSiOxNy膜を形成することが記載されている。非特許文献1では、SiOxNy膜の組成と物理的性質が考察されており、SiOxNy膜の組成と、屈折率と密度との関係が示されている。これ以外にSiOxNy膜の屈折率と密度の関係が示されている。
Non-Patent Document 1 describes that a SiOxNy film is formed by a plasma CVD method at a substrate temperature of 350 ° C. Non-Patent Document 1 discusses the composition and physical properties of the SiOxNy film, and shows the relationship between the composition of the SiOxNy film and the refractive index and density. In addition to this, the relationship between the refractive index and the density of the SiOxNy film is shown.
上述のように、保護膜として用いるSiOxNy膜について、内部応力、膜組成および膜密度に関する記載がある。しかしながら、透明であり、所定の屈折率を有し、かつバリア性に優れた保護膜として用いるSiOxNy膜がなく、透明であり、かつ膜の安定性に優れたものがないのが現状である。
As described above, there is a description regarding internal stress, film composition, and film density of the SiOxNy film used as the protective film. However, there is no SiOxNy film used as a protective film that is transparent, has a predetermined refractive index, and has excellent barrier properties, and is transparent and has no excellent film stability.
本発明の目的は、前述の従来技術に基づく問題点を解消し、透明であり、かつ膜の安定性に優れた保護膜を有する有機機能層付き基板およびその製造方法を提供することにある。
An object of the present invention is to provide a substrate with an organic functional layer having a protective film which is transparent and has excellent film stability, and a method for producing the same, by solving the above-mentioned problems based on the prior art.
上記目的を達成するために、本発明の第1の態様は、基材と、基材上に配置された有機機能層と、有機機能層上に配置された保護膜とを有し、保護膜は、SiOxNyで表わされる酸窒化珪素で構成され、x、yは0.5≦x≦1.0、かつ-2.2y+2.1≦x≦-2.2y+2.41を満たしており、保護膜の密度をρ(g/m3)とするとき、2.20(g/m3)≦ρ≦2.60(g/m3)であることを特徴とする有機機能層付き基板を提供するものである。
In order to achieve the above object, a first aspect of the present invention includes a base material, an organic functional layer disposed on the base material, and a protective film disposed on the organic functional layer. Is composed of silicon oxynitride represented by SiOxNy, x and y satisfy 0.5 ≦ x ≦ 1.0 and −2.2y + 2.1 ≦ x ≦ −2.2y + 2.41 Provided is a substrate with an organic functional layer, wherein 2.20 (g / m 3 ) ≦ ρ ≦ 2.60 (g / m 3 ) where ρ is a density of ρ (g / m 3 ). Is.
例えば、有機機能層は、光が照射されると電荷を発生する有機光電変換層であり、有機光電変換層は、基材側に下部電極が設けられ、基材の反対側に透明な上部電極が設けられており、上部電極上に保護膜が配置されていることが好ましい。
また、例えば、有機機能層は、有機物を含むカラーフィルタ層であり、カラーフィルタ層上に保護膜が配置されている。
なお、x、yは0.5≦x≦1.0、かつ-2.2y+2.1≦x≦-2.2y+2.32を満たすことが好ましい。保護膜の密度ρ(g/m3)は、2.30(g/m3)≦ρ≦2.60(g/m3)であることが好ましい。 For example, the organic functional layer is an organic photoelectric conversion layer that generates charges when irradiated with light, and the organic photoelectric conversion layer is provided with a lower electrode on the substrate side and a transparent upper electrode on the opposite side of the substrate It is preferable that a protective film is disposed on the upper electrode.
Further, for example, the organic functional layer is a color filter layer containing an organic substance, and a protective film is disposed on the color filter layer.
Note that x and y preferably satisfy 0.5 ≦ x ≦ 1.0 and −2.2y + 2.1 ≦ x ≦ −2.2y + 2.32. The density ρ (g / m 3 ) of the protective film is preferably 2.30 (g / m 3 ) ≦ ρ ≦ 2.60 (g / m 3 ).
また、例えば、有機機能層は、有機物を含むカラーフィルタ層であり、カラーフィルタ層上に保護膜が配置されている。
なお、x、yは0.5≦x≦1.0、かつ-2.2y+2.1≦x≦-2.2y+2.32を満たすことが好ましい。保護膜の密度ρ(g/m3)は、2.30(g/m3)≦ρ≦2.60(g/m3)であることが好ましい。 For example, the organic functional layer is an organic photoelectric conversion layer that generates charges when irradiated with light, and the organic photoelectric conversion layer is provided with a lower electrode on the substrate side and a transparent upper electrode on the opposite side of the substrate It is preferable that a protective film is disposed on the upper electrode.
Further, for example, the organic functional layer is a color filter layer containing an organic substance, and a protective film is disposed on the color filter layer.
Note that x and y preferably satisfy 0.5 ≦ x ≦ 1.0 and −2.2y + 2.1 ≦ x ≦ −2.2y + 2.32. The density ρ (g / m 3 ) of the protective film is preferably 2.30 (g / m 3 ) ≦ ρ ≦ 2.60 (g / m 3 ).
本発明の第2の態様は、基材上に配置された有機機能層上に、SiOxNyで表わされる酸窒化珪素で構成される保護膜を形成する工程を有し、SiOxNyのx、yは0.5≦x≦1.0、かつ-2.2y+2.1≦x≦-2.2y+2.41を満たしており、保護膜の密度をρ(g/m3)とするとき、2.20(g/m3)≦ρ≦2.60(g/m3)であることを特徴とする有機機能層付き基板の製造方法を提供するものである。
The second aspect of the present invention includes a step of forming a protective film composed of silicon oxynitride represented by SiOxNy on the organic functional layer disposed on the substrate, and x and y of SiOxNy are 0. .5 ≦ x ≦ 1.0 and −2.2y + 2.1 ≦ x ≦ −2.2y + 2.41 and when the density of the protective film is ρ (g / m 3 ), 2.20 ( g / m 3 ) ≦ ρ ≦ 2.60 (g / m 3 ) A method for producing a substrate with an organic functional layer is provided.
本発明によれば、透明であり、かつ膜の安定性に優れた保護膜を有する有機機能層付き基板を提供することができる。
また、本発明によれば、透明であり、かつ膜の安定性に優れた保護膜を有する有機機能層付き基板を製造することができる。 ADVANTAGE OF THE INVENTION According to this invention, the board | substrate with an organic functional layer which is transparent and has a protective film excellent in film | membrane stability can be provided.
Moreover, according to this invention, the board | substrate with an organic functional layer which is transparent and has the protective film excellent in film | membrane stability can be manufactured.
また、本発明によれば、透明であり、かつ膜の安定性に優れた保護膜を有する有機機能層付き基板を製造することができる。 ADVANTAGE OF THE INVENTION According to this invention, the board | substrate with an organic functional layer which is transparent and has a protective film excellent in film | membrane stability can be provided.
Moreover, according to this invention, the board | substrate with an organic functional layer which is transparent and has the protective film excellent in film | membrane stability can be manufactured.
以下に、添付の図面に示す好適実施形態に基づいて、本発明の有機機能層付き基板およびその製造方法を詳細に説明する。
図1(a)は、本発明の実施形態の有機機能層付き基板を示す模式図であり、(b)は、本発明の実施形態の有機機能層付き基板において保護膜が形成される前の状態を示す模式図である。 Hereinafter, a substrate with an organic functional layer and a method for producing the same according to the present invention will be described in detail based on preferred embodiments shown in the accompanying drawings.
FIG. 1A is a schematic diagram showing a substrate with an organic functional layer according to an embodiment of the present invention, and FIG. 1B shows a state before a protective film is formed on the substrate with an organic functional layer according to an embodiment of the present invention. It is a schematic diagram which shows a state.
図1(a)は、本発明の実施形態の有機機能層付き基板を示す模式図であり、(b)は、本発明の実施形態の有機機能層付き基板において保護膜が形成される前の状態を示す模式図である。 Hereinafter, a substrate with an organic functional layer and a method for producing the same according to the present invention will be described in detail based on preferred embodiments shown in the accompanying drawings.
FIG. 1A is a schematic diagram showing a substrate with an organic functional layer according to an embodiment of the present invention, and FIG. 1B shows a state before a protective film is formed on the substrate with an organic functional layer according to an embodiment of the present invention. It is a schematic diagram which shows a state.
図1(a)に示すように、有機機能層付き基板10は、基材12と有機機能層14と保護膜16とを有する。
基材12は、有機機能層14と保護膜16とを支持するものである。基材12は、有機機能層14と保護膜16とを支持することができ、かつ有機機能層14および保護膜16の作製時にかかる熱等に対して所定の強度を有するものである。例えば、平板で構成される。基材12としては、例えば、ガラス基材、絶縁層付き金属基材、樹脂基材および金属基材等を用いることができる。なお、基材12については、有機機能層14の種類等に応じて導電性または絶縁性の基材を適宜用いることができる。 As shown in FIG. 1A, thesubstrate 10 with an organic functional layer has a base material 12, an organic functional layer 14, and a protective film 16.
Thesubstrate 12 supports the organic functional layer 14 and the protective film 16. The base material 12 can support the organic functional layer 14 and the protective film 16 and has a predetermined strength against heat and the like applied when the organic functional layer 14 and the protective film 16 are produced. For example, it is composed of a flat plate. As the base material 12, a glass base material, a metal base material with an insulating layer, a resin base material, a metal base material, etc. can be used, for example. In addition, about the base material 12, according to the kind etc. of the organic functional layer 14, a conductive or insulating base material can be used suitably.
基材12は、有機機能層14と保護膜16とを支持するものである。基材12は、有機機能層14と保護膜16とを支持することができ、かつ有機機能層14および保護膜16の作製時にかかる熱等に対して所定の強度を有するものである。例えば、平板で構成される。基材12としては、例えば、ガラス基材、絶縁層付き金属基材、樹脂基材および金属基材等を用いることができる。なお、基材12については、有機機能層14の種類等に応じて導電性または絶縁性の基材を適宜用いることができる。 As shown in FIG. 1A, the
The
有機機能層14は、有機物を含み、所定の機能を発揮するもののことであり、耐熱性が240℃以下である。有機機能層14としては、例えば、撮像素子に用いられる有機光電変換層、有機太陽電池に用いられる有機物を含む光電変換層、有機ELに用いられる有機EL層、およびカラーフィルタ等である。
有機機能層14は、使用形態としてはカラーフィルタのように単体で使うもの、撮像素子に用いられる有機光電変換層、有機太陽電池に用いられる有機物を含む光電変換層および有機EL層のように電極が設けられて使用されるもの等がある。
耐熱性とは、有機機能層14の機能を維持できる状態の温度のことである。本発明では240℃以下であるため、温度が240℃を超えると、有機機能層14の機能が損なわれる。例えば、カラーフィルタであれば透過度、色味が変わる等の不具合が生じ、もともとの分光特性が変化してしまう。有機光電変換層であれば、暗電流の上昇等の性能低下が生じる。有機EL層であれば発光強度が低下する。 The organicfunctional layer 14 includes an organic substance and exhibits a predetermined function, and has a heat resistance of 240 ° C. or lower. Examples of the organic functional layer 14 include an organic photoelectric conversion layer used for an image sensor, a photoelectric conversion layer containing an organic substance used for an organic solar cell, an organic EL layer used for an organic EL, and a color filter.
The organicfunctional layer 14 is used in the form of a single element such as a color filter, an organic photoelectric conversion layer used for an image sensor, a photoelectric conversion layer containing an organic substance used for an organic solar cell, and an organic EL layer. Are used.
The heat resistance is a temperature at which the function of the organicfunctional layer 14 can be maintained. In this invention, since it is 240 degrees C or less, when temperature exceeds 240 degreeC, the function of the organic functional layer 14 will be impaired. For example, in the case of a color filter, problems such as changes in transmittance and color occur, and the original spectral characteristics change. If it is an organic photoelectric conversion layer, performance degradation, such as a raise of a dark current, will arise. If it is an organic EL layer, light emission intensity will fall.
有機機能層14は、使用形態としてはカラーフィルタのように単体で使うもの、撮像素子に用いられる有機光電変換層、有機太陽電池に用いられる有機物を含む光電変換層および有機EL層のように電極が設けられて使用されるもの等がある。
耐熱性とは、有機機能層14の機能を維持できる状態の温度のことである。本発明では240℃以下であるため、温度が240℃を超えると、有機機能層14の機能が損なわれる。例えば、カラーフィルタであれば透過度、色味が変わる等の不具合が生じ、もともとの分光特性が変化してしまう。有機光電変換層であれば、暗電流の上昇等の性能低下が生じる。有機EL層であれば発光強度が低下する。 The organic
The organic
The heat resistance is a temperature at which the function of the organic
保護膜16は、有機機能層14を保護するためのものである。保護膜16は、高温高湿度環境下で、長時間に亘り有機機能層14を保護する機能を有するものであり、バリア膜として機能する。
保護膜16は、図1(a)では、有機機能層14上に直接設けられているが、有機機能層14を保護することができれば、保護膜16の配置は、これに限定されるものではない。例えば、有機機能層14上に電極、透明電極、他の構成部または構造部等が設けられており、その電極、他の構成部または構造部上に保護膜16が設けられる構成でもよい。 Theprotective film 16 is for protecting the organic functional layer 14. The protective film 16 has a function of protecting the organic functional layer 14 for a long time in a high temperature and high humidity environment, and functions as a barrier film.
Theprotective film 16 is directly provided on the organic functional layer 14 in FIG. 1A, but the arrangement of the protective film 16 is not limited to this as long as the organic functional layer 14 can be protected. Absent. For example, an electrode, a transparent electrode, another component or structure, etc. may be provided on the organic functional layer 14, and the protective film 16 may be provided on the electrode or other component or structure.
保護膜16は、図1(a)では、有機機能層14上に直接設けられているが、有機機能層14を保護することができれば、保護膜16の配置は、これに限定されるものではない。例えば、有機機能層14上に電極、透明電極、他の構成部または構造部等が設けられており、その電極、他の構成部または構造部上に保護膜16が設けられる構成でもよい。 The
The
保護膜16は、SiOxNyで表わされる酸窒化珪素で構成される。SiOxNyのx、yは、0.5≦x≦1.0、かつ-2.2y+2.1≦x≦-2.2y+2.41を満たす組成である。好ましくは、0.5≦x≦1.0、かつ-2.2y+2.1≦x≦-2.2y+2.32を満たす組成である。
なお、保護膜16の組成の測定方法は、組成を特定することができれば、特に限定されるものではなく、公知の種々の測定方法を用いることができる。なお、測定方法の一例を、後に詳細に説明する。
保護膜16は、その密度をρ(g/m3)とするとき、2.20(g/m3)≦ρ≦2.60(g/m3)である。好ましくは、2.30(g/m3)≦ρ≦2.60(g/m3)である。 Theprotective film 16 is made of silicon oxynitride represented by SiOxNy. In the SiOxNy, x and y have a composition satisfying 0.5 ≦ x ≦ 1.0 and −2.2y + 2.1 ≦ x ≦ −2.2y + 2.41. A composition satisfying 0.5 ≦ x ≦ 1.0 and −2.2y + 2.1 ≦ x ≦ −2.2y + 2.32 is preferable.
The method for measuring the composition of theprotective film 16 is not particularly limited as long as the composition can be specified, and various known measuring methods can be used. An example of the measurement method will be described in detail later.
Theprotective film 16 is 2.20 (g / m 3 ) ≦ ρ ≦ 2.60 (g / m 3 ), where the density is ρ (g / m 3 ). Preferably, 2.30 (g / m 3 ) ≦ ρ ≦ 2.60 (g / m 3 ).
なお、保護膜16の組成の測定方法は、組成を特定することができれば、特に限定されるものではなく、公知の種々の測定方法を用いることができる。なお、測定方法の一例を、後に詳細に説明する。
保護膜16は、その密度をρ(g/m3)とするとき、2.20(g/m3)≦ρ≦2.60(g/m3)である。好ましくは、2.30(g/m3)≦ρ≦2.60(g/m3)である。 The
The method for measuring the composition of the
The
保護膜16は、SiOxNyに関し、上記組成の範囲であることにより、透明であり、かつ膜質が安定した酸窒化珪素膜となる。しかも、屈折率が1.65~1.75の範囲にある。
ここで、透明とは、波長400~800nm(可視光域)の波長範囲において、光吸収率が0.2%未満であるこという。すなわち、透明とは、波長400~800nmの波長範囲での光吸収率は最大値で0.2%未満であるこという。上述の可視光域での光吸収率が0.2%であれば、光吸収を無視できる。
保護膜16は、上記組成の範囲から外れると、透明ではなく、かつ屈折率が1.65~1.75の範囲に入らない。なお、透明ではないとは、上述の可視光域での光吸収率が0.2%以上であることをいう。 With respect to SiOxNy, theprotective film 16 is a silicon oxynitride film that is transparent and has a stable film quality by being in the above composition range. Moreover, the refractive index is in the range of 1.65 to 1.75.
Here, the term “transparent” means that the light absorptance is less than 0.2% in the wavelength range of 400 to 800 nm (visible light range). That is, the term “transparent” means that the light absorptance in the wavelength range of 400 to 800 nm is a maximum value of less than 0.2%. If the light absorption rate in the visible light region is 0.2%, light absorption can be ignored.
If theprotective film 16 is out of the above composition range, it is not transparent and the refractive index does not fall within the range of 1.65 to 1.75. “Not transparent” means that the light absorption rate in the visible light region is 0.2% or more.
ここで、透明とは、波長400~800nm(可視光域)の波長範囲において、光吸収率が0.2%未満であるこという。すなわち、透明とは、波長400~800nmの波長範囲での光吸収率は最大値で0.2%未満であるこという。上述の可視光域での光吸収率が0.2%であれば、光吸収を無視できる。
保護膜16は、上記組成の範囲から外れると、透明ではなく、かつ屈折率が1.65~1.75の範囲に入らない。なお、透明ではないとは、上述の可視光域での光吸収率が0.2%以上であることをいう。 With respect to SiOxNy, the
Here, the term “transparent” means that the light absorptance is less than 0.2% in the wavelength range of 400 to 800 nm (visible light range). That is, the term “transparent” means that the light absorptance in the wavelength range of 400 to 800 nm is a maximum value of less than 0.2%. If the light absorption rate in the visible light region is 0.2%, light absorption can be ignored.
If the
保護膜16は、密度ρ(g/m3)が上記範囲であれば、所定の耐熱性を有し、有機機能層14を保護することができる。保護膜16は、密度が2.20(g/m3)未満であると所定の耐熱性が得られない。一方、保護膜16は、密度が2.60(g/m3)を超えると保護膜16の膜応力が高くなり、下層の有機機能層14に悪影響を与える。
また、保護膜16は、膜厚が100nm以上であることが好ましい。 If the density ρ (g / m 3 ) is in the above range, theprotective film 16 has a predetermined heat resistance and can protect the organic functional layer 14. When the density of the protective film 16 is less than 2.20 (g / m 3 ), predetermined heat resistance cannot be obtained. On the other hand, when the density of the protective film 16 exceeds 2.60 (g / m 3 ), the film stress of the protective film 16 increases and adversely affects the lower organic functional layer 14.
Theprotective film 16 preferably has a thickness of 100 nm or more.
また、保護膜16は、膜厚が100nm以上であることが好ましい。 If the density ρ (g / m 3 ) is in the above range, the
The
SiOxNyで表わされる保護膜16は、有機機能層14の耐熱性の観点から、プロセスチャンバ等の反応室内で、温度240℃以下で、プラズマCVD法により形成される。プラズマCVD法を用いることにより、蒸着法等に比して速い成膜レートで成膜することができる。
例えば、図1(b)に示すように、基材12上に有機機能層14を形成した後、有機機能層14上に、保護膜16として、上述のように、基板温度240℃以下で、プラズマCVD法を用いて、上記組成の範囲の酸窒化珪素膜を形成する。酸窒化珪素膜の組成およびその密度については、予め反応ガスの流量等を変えて酸窒化珪素膜を形成し、成膜条件(成膜温度(基板温度)、成膜時の反応室内の圧力(以下、成膜時の圧力という)、成膜時の電力、ガス種(SiH4、NH3、N2O)およびガスの混合比等)を決めておくことにより上記組成の範囲にあり、かつ上記範囲の密度の酸窒化珪素膜を形成することができる。 From the viewpoint of heat resistance of the organicfunctional layer 14, the protective film 16 represented by SiOxNy is formed by a plasma CVD method at a temperature of 240 ° C. or lower in a reaction chamber such as a process chamber. By using the plasma CVD method, it is possible to form a film at a higher film formation rate than the vapor deposition method or the like.
For example, as shown in FIG. 1B, after the organicfunctional layer 14 is formed on the base material 12, as the protective film 16 on the organic functional layer 14, as described above, the substrate temperature is 240 ° C. or lower. A silicon oxynitride film having the above composition is formed by a plasma CVD method. Regarding the composition and density of the silicon oxynitride film, the silicon oxynitride film is formed in advance by changing the flow rate of the reaction gas, and the film formation conditions (film formation temperature (substrate temperature), pressure in the reaction chamber during film formation ( (Hereinafter referred to as pressure during film formation), power during film formation, gas type (SiH 4 , NH 3 , N 2 O), gas mixture ratio, etc.) are within the above composition range, and A silicon oxynitride film having a density in the above range can be formed.
例えば、図1(b)に示すように、基材12上に有機機能層14を形成した後、有機機能層14上に、保護膜16として、上述のように、基板温度240℃以下で、プラズマCVD法を用いて、上記組成の範囲の酸窒化珪素膜を形成する。酸窒化珪素膜の組成およびその密度については、予め反応ガスの流量等を変えて酸窒化珪素膜を形成し、成膜条件(成膜温度(基板温度)、成膜時の反応室内の圧力(以下、成膜時の圧力という)、成膜時の電力、ガス種(SiH4、NH3、N2O)およびガスの混合比等)を決めておくことにより上記組成の範囲にあり、かつ上記範囲の密度の酸窒化珪素膜を形成することができる。 From the viewpoint of heat resistance of the organic
For example, as shown in FIG. 1B, after the organic
以下、本発明の有機機能層付き基板の具体例について説明する。本発明の有機機能層付き基板は、具体的には、例えば、有機CMOSと呼ばれるものとすることができる。
図2は本発明の実施形態の撮像素子を示す模式的断面図である。
図2に示す撮像素子20は、有機CMOSと呼ばれるものであり、可視光像を電気信号に変換する。撮像素子20は、基板30と、絶縁層32と、画素電極(下部電極)34と、有機層36と、対向電極(上部電極)38と、保護膜(封止層)40と、カラーフィルタ42と、隔壁44と、遮光層46と、オーバーコート層48とを有する。基板30には読出し回路60と、対向電極電圧供給部62とが形成されている。 Hereinafter, the specific example of the board | substrate with an organic functional layer of this invention is demonstrated. Specifically, the substrate with an organic functional layer of the present invention can be called, for example, an organic CMOS.
FIG. 2 is a schematic cross-sectional view showing the image sensor of the embodiment of the present invention.
Theimage sensor 20 shown in FIG. 2 is called an organic CMOS, and converts a visible light image into an electrical signal. The imaging device 20 includes a substrate 30, an insulating layer 32, a pixel electrode (lower electrode) 34, an organic layer 36, a counter electrode (upper electrode) 38, a protective film (sealing layer) 40, and a color filter 42. And a partition wall 44, a light shielding layer 46, and an overcoat layer 48. A reading circuit 60 and a counter electrode voltage supply unit 62 are formed on the substrate 30.
図2は本発明の実施形態の撮像素子を示す模式的断面図である。
図2に示す撮像素子20は、有機CMOSと呼ばれるものであり、可視光像を電気信号に変換する。撮像素子20は、基板30と、絶縁層32と、画素電極(下部電極)34と、有機層36と、対向電極(上部電極)38と、保護膜(封止層)40と、カラーフィルタ42と、隔壁44と、遮光層46と、オーバーコート層48とを有する。基板30には読出し回路60と、対向電極電圧供給部62とが形成されている。 Hereinafter, the specific example of the board | substrate with an organic functional layer of this invention is demonstrated. Specifically, the substrate with an organic functional layer of the present invention can be called, for example, an organic CMOS.
FIG. 2 is a schematic cross-sectional view showing the image sensor of the embodiment of the present invention.
The
基板30は、本発明の基材12(図1(a)参照)に相当するものである。基板30には、例えば、ガラス基板またはSi等の半導体基板が用いられる。基板30上には公知の絶縁材料からなる絶縁層32が形成されている。絶縁層32には、表面に複数の画素電極34が形成されている。画素電極34は、例えば、絶縁層32の表面32a上にマトリクス状に配置されている。
絶縁層32には、画素電極34と読出し回路60とを接続する第1の接続部64が形成されている。更には、対向電極38と対向電極電圧供給部62とを接続する第2の接続部66が形成されている。第2の接続部66は、画素電極34および有機層36に接続されない位置に形成されている。第1の接続部64および第2の接続部66は、導電性材料で形成されている。 The board |substrate 30 is corresponded to the base material 12 (refer Fig.1 (a)) of this invention. As the substrate 30, for example, a glass substrate or a semiconductor substrate such as Si is used. An insulating layer 32 made of a known insulating material is formed on the substrate 30. A plurality of pixel electrodes 34 are formed on the surface of the insulating layer 32. The pixel electrodes 34 are arranged in a matrix on the surface 32a of the insulating layer 32, for example.
Afirst connection portion 64 that connects the pixel electrode 34 and the readout circuit 60 is formed in the insulating layer 32. Further, a second connection portion 66 that connects the counter electrode 38 and the counter electrode voltage supply unit 62 is formed. The second connection part 66 is formed at a position not connected to the pixel electrode 34 and the organic layer 36. The first connection part 64 and the second connection part 66 are made of a conductive material.
絶縁層32には、画素電極34と読出し回路60とを接続する第1の接続部64が形成されている。更には、対向電極38と対向電極電圧供給部62とを接続する第2の接続部66が形成されている。第2の接続部66は、画素電極34および有機層36に接続されない位置に形成されている。第1の接続部64および第2の接続部66は、導電性材料で形成されている。 The board |
A
絶縁層32の内部には、読出し回路60および対向電極電圧供給部62を、例えば、撮像素子20の外部と接続するための導電性材料からなる配線層68が形成されている。
上述のように、基板30上の絶縁層32の表面32aに、各第1の接続部64に接続された画素電極34が形成されたものを回路基板35という。なお、この回路基板35はCMOS基板ともいう。 Inside the insulatinglayer 32, a wiring layer 68 made of a conductive material for connecting the readout circuit 60 and the counter electrode voltage supply unit 62 to, for example, the outside of the imaging element 20 is formed.
As described above, thecircuit board 35 is formed by forming the pixel electrodes 34 connected to the first connection portions 64 on the surface 32 a of the insulating layer 32 on the substrate 30. The circuit board 35 is also referred to as a CMOS substrate.
上述のように、基板30上の絶縁層32の表面32aに、各第1の接続部64に接続された画素電極34が形成されたものを回路基板35という。なお、この回路基板35はCMOS基板ともいう。 Inside the insulating
As described above, the
複数の画素電極34を覆うとともに、第2の接続部66を避けるようにして有機層36が形成されており、この有機層36は複数の画素電極34に跨って形成されている。有機層36は、少なくとも可視光を含む入射光Lを受光して、その光量に応じた電荷を発生するものであり、光電変換層52と電子ブロッキング層50とを有する。
有機層36は、電子ブロッキング層50が画素電極34側に形成されており、電子ブロッキング層50の表面50aに光電変換層52が形成されている。なお、有機層36は、電子ブロッキング層50を設けることなく、光電変換層52単層であってもよい。 Anorganic layer 36 is formed so as to cover the plurality of pixel electrodes 34 and avoid the second connection portion 66, and the organic layer 36 is formed across the plurality of pixel electrodes 34. The organic layer 36 receives incident light L including at least visible light and generates electric charges according to the amount of light, and includes a photoelectric conversion layer 52 and an electron blocking layer 50.
In theorganic layer 36, the electron blocking layer 50 is formed on the pixel electrode 34 side, and the photoelectric conversion layer 52 is formed on the surface 50 a of the electron blocking layer 50. The organic layer 36 may be a single photoelectric conversion layer 52 without providing the electron blocking layer 50.
有機層36は、電子ブロッキング層50が画素電極34側に形成されており、電子ブロッキング層50の表面50aに光電変換層52が形成されている。なお、有機層36は、電子ブロッキング層50を設けることなく、光電変換層52単層であってもよい。 An
In the
電子ブロッキング層50は、画素電極34から光電変換層52に電子が注入されるのを抑制するための層である。
光電変換層52は、入射光L、例えば、可視光等の受光した光の光量に応じた電荷を発生するものである。光電変換層52は、主に有機材料で構成されている有機光電変換層であり、電子ブロッキング層50上に、複数の画素電極34に跨って形成されている。
光電変換層52および電子ブロッキング層50は、画素電極34上で一定の膜厚であれば、それ以外で膜厚が一定でなくてもよい。この場合、膜厚とは膜厚が一定で領域での厚さのことである。なお、光電変換層52については、後に詳細に説明する。 Theelectron blocking layer 50 is a layer for suppressing injection of electrons from the pixel electrode 34 to the photoelectric conversion layer 52.
Thephotoelectric conversion layer 52 generates charges according to the amount of incident light L, for example, received light such as visible light. The photoelectric conversion layer 52 is an organic photoelectric conversion layer mainly composed of an organic material, and is formed on the electron blocking layer 50 across the plurality of pixel electrodes 34.
As long as thephotoelectric conversion layer 52 and the electron blocking layer 50 have a constant film thickness on the pixel electrode 34, the film thickness may not be constant otherwise. In this case, the film thickness is a thickness in a region where the film thickness is constant. The photoelectric conversion layer 52 will be described in detail later.
光電変換層52は、入射光L、例えば、可視光等の受光した光の光量に応じた電荷を発生するものである。光電変換層52は、主に有機材料で構成されている有機光電変換層であり、電子ブロッキング層50上に、複数の画素電極34に跨って形成されている。
光電変換層52および電子ブロッキング層50は、画素電極34上で一定の膜厚であれば、それ以外で膜厚が一定でなくてもよい。この場合、膜厚とは膜厚が一定で領域での厚さのことである。なお、光電変換層52については、後に詳細に説明する。 The
The
As long as the
対向電極38は、画素電極34と対向する電極であり、光電変換層52を覆うようにして設けられている。画素電極34と対向電極38との間に光電変換層52が設けられている。
対向電極38は、光電変換層52に光を入射させるため、入射光L(少なくとも可視光を含む光)に対して透明な導電性材料で構成されている。対向電極38は、光電変換層52よりも外側に配置された第2の接続部66と電気的に接続されており、第2の接続部66を介して対向電極電圧供給部62に接続されている。 Thecounter electrode 38 is an electrode facing the pixel electrode 34, and is provided so as to cover the photoelectric conversion layer 52. A photoelectric conversion layer 52 is provided between the pixel electrode 34 and the counter electrode 38.
Thecounter electrode 38 is made of a conductive material that is transparent to the incident light L (light including at least visible light) in order to make light incident on the photoelectric conversion layer 52. The counter electrode 38 is electrically connected to the second connection portion 66 disposed outside the photoelectric conversion layer 52, and is connected to the counter electrode voltage supply portion 62 via the second connection portion 66. Yes.
対向電極38は、光電変換層52に光を入射させるため、入射光L(少なくとも可視光を含む光)に対して透明な導電性材料で構成されている。対向電極38は、光電変換層52よりも外側に配置された第2の接続部66と電気的に接続されており、第2の接続部66を介して対向電極電圧供給部62に接続されている。 The
The
対向電極38の材料としては、例えば、金属、金属酸化物、金属窒化物、金属硼化物、有機導電性化合物、これらの混合物等が挙げられる。具体例としては、酸化錫、酸化亜鉛、酸化インジウム、酸化インジウム錫(ITO)、酸化インジウム亜鉛(IZO)、酸化インジウムタングステン(IWO)、酸化チタン等の導電性金属酸化物、TiN等の金属窒化物、金(Au)、白金(Pt)、銀(Ag)、クロム(Cr)、ニッケル(Ni)、アルミニウム(Al)等の金属、更にこれらの金属と導電性金属酸化物との混合物または積層物、ポリアニリン、ポリチオフェン、ポリピロール等の有機導電性化合物、これらとITOとの積層物、等が挙げられる。透明導電膜の材料として特に好ましいのは、ITO、IZO、酸化錫、アンチモンドープ酸化錫(ATO)、弗素ドープ酸化錫(FTO)、酸化亜鉛、アンチモンドープ酸化亜鉛(AZO)、ガリウムドープ酸化亜鉛(GZO)のいずれかの材料である。この対向電極38の材料中でも特に好ましい材料は、ITOである。
Examples of the material of the counter electrode 38 include metals, metal oxides, metal nitrides, metal borides, organic conductive compounds, and mixtures thereof. Specific examples include tin oxide, zinc oxide, indium oxide, indium tin oxide (ITO), indium zinc oxide (IZO), indium tungsten oxide (IWO), conductive metal oxides such as titanium oxide, and metal nitrides such as TiN. Metal, gold (Au), platinum (Pt), silver (Ag), chromium (Cr), nickel (Ni), aluminum (Al), etc., and a mixture or laminate of these metals and conductive metal oxides Products, organic conductive compounds such as polyaniline, polythiophene, and polypyrrole, and laminates of these with ITO. Particularly preferable materials for the transparent conductive film are ITO, IZO, tin oxide, antimony-doped tin oxide (ATO), fluorine-doped tin oxide (FTO), zinc oxide, antimony-doped zinc oxide (AZO), gallium-doped zinc oxide ( GZO). A particularly preferable material among the materials of the counter electrode 38 is ITO.
対向電極38の光透過率は、可視光波長において、60%以上が好ましく、より好ましくは80%以上で、より好ましくは90%以上、より好ましくは95%以上である。
対向電極38は、厚さが5~30nmであることが好ましい。対向電極38を5nm以上の膜厚にすることにより、下層を十分に被覆することができ、均一な性能が得られる。一方、対向電極38の膜厚が30nmを超えると、対向電極38と画素電極34が局所的に短絡してしまい、暗電流が上昇してしまうことがある。対向電極38を30nm以下の膜厚にすることで、局所的な短絡が発生するのを抑制することができる。 The light transmittance of thecounter electrode 38 is preferably 60% or more, more preferably 80% or more, more preferably 90% or more, and more preferably 95% or more in the visible light wavelength.
Thecounter electrode 38 preferably has a thickness of 5 to 30 nm. By making the counter electrode 38 have a thickness of 5 nm or more, the lower layer can be sufficiently covered, and uniform performance can be obtained. On the other hand, if the thickness of the counter electrode 38 exceeds 30 nm, the counter electrode 38 and the pixel electrode 34 may be locally short-circuited, resulting in an increase in dark current. By making the counter electrode 38 have a film thickness of 30 nm or less, the occurrence of a local short circuit can be suppressed.
対向電極38は、厚さが5~30nmであることが好ましい。対向電極38を5nm以上の膜厚にすることにより、下層を十分に被覆することができ、均一な性能が得られる。一方、対向電極38の膜厚が30nmを超えると、対向電極38と画素電極34が局所的に短絡してしまい、暗電流が上昇してしまうことがある。対向電極38を30nm以下の膜厚にすることで、局所的な短絡が発生するのを抑制することができる。 The light transmittance of the
The
対向電極電圧供給部62は、第2の接続部66を介して対向電極38に所定の電圧を印加するものである。対向電極38に印加すべき電圧が撮像素子20の電源電圧よりも高い場合は、チャージポンプ等の昇圧回路によって電源電圧を昇圧して上記所定の電圧を供給するものである。
The counter electrode voltage supply unit 62 applies a predetermined voltage to the counter electrode 38 via the second connection unit 66. When the voltage to be applied to the counter electrode 38 is higher than the power supply voltage of the image sensor 20, the power supply voltage is boosted by a booster circuit such as a charge pump to supply the predetermined voltage.
画素電極34は、光電変換層52で発生した電荷を捕集するための電荷捕集用の電極である。画素電極34は、第1の接続部64を介して読出し回路60に接続されている。この読出し回路60は、複数の画素電極34の各々に対応して基板30に設けられており、対応する画素電極34で捕集された電荷に応じた信号を読出すものである。
The pixel electrode 34 is an electrode for collecting charges for collecting charges generated in the photoelectric conversion layer 52. The pixel electrode 34 is connected to the readout circuit 60 via the first connection portion 64. The readout circuit 60 is provided on the substrate 30 corresponding to each of the plurality of pixel electrodes 34, and reads out a signal corresponding to the charge collected by the corresponding pixel electrode 34.
画素電極34の材料としては、例えば、金属、導電性のある金属酸化物、金属窒化物および金属硼化物、ならびに有機導電性化合物、これらの混合物等が挙げられる。具体例としては、酸化錫、酸化亜鉛、酸化インジウム、酸化インジウム錫(ITO)、酸化インジウム亜鉛(IZO)、酸化インジウムタングステン(IWO)、酸化チタン等の導電性金属酸化物、窒化チタン(TiN)、窒化モリブデン、窒化タンタル、窒化タングステン等の導電性金属窒化物、金(Au)、白金(Pt)、銀(Ag)、クロム(Cr)、ニッケル(Ni)、アルミニウム(Al)等の金属、更にこれらの金属と導電性金属酸化物との混合物または積層物、ポリアニリン、ポリチオフェン、ポリピロール等の有機導電性化合物、これらとITOとの積層物、等が挙げられる。透明導電膜の材料として特に好ましいのは、ITO、IZO、酸化錫、アンチモンドープ酸化錫(ATO)、弗素ドープ酸化錫(FTO)、酸化亜鉛、アンチモンドープ酸化亜鉛(AZO)、ガリウムドープ酸化亜鉛(GZO)のいずれかの材料である。この画素電極34の材料中でも特に好ましい材料は、窒化チタン、窒化モリブデン、窒化タンタル、窒化タングステンのいずれかの材料である。
Examples of the material of the pixel electrode 34 include metals, conductive metal oxides, metal nitrides and borides, organic conductive compounds, and mixtures thereof. Specific examples include tin oxide, zinc oxide, indium oxide, indium tin oxide (ITO), indium zinc oxide (IZO), indium tungsten oxide (IWO), conductive metal oxides such as titanium oxide, and titanium nitride (TiN). , Conductive metal nitrides such as molybdenum nitride, tantalum nitride, tungsten nitride, metals such as gold (Au), platinum (Pt), silver (Ag), chromium (Cr), nickel (Ni), aluminum (Al), Furthermore, mixtures or laminates of these metals and conductive metal oxides, organic conductive compounds such as polyaniline, polythiophene and polypyrrole, laminates of these with ITO, and the like can be mentioned. Particularly preferable materials for the transparent conductive film are ITO, IZO, tin oxide, antimony-doped tin oxide (ATO), fluorine-doped tin oxide (FTO), zinc oxide, antimony-doped zinc oxide (AZO), gallium-doped zinc oxide ( GZO). Among the materials of the pixel electrode 34, a particularly preferable material is any one of titanium nitride, molybdenum nitride, tantalum nitride, and tungsten nitride.
読出し回路60は、例えば、CCD、MOS回路、またはTFT回路等で構成されており、絶縁層32内に設けられた遮光層(図示せず)によって遮光されている。なお、読出し回路60はノイズおよび高速性の観点からはCMOS回路を採用することが好ましい。
なお、図示しないが、例えば、基板30にp領域によって囲まれた高濃度のn領域が形成されており、このn領域に第1の接続部64が接続されている。p領域に読出し回路60が設けられている。n領域は光電変換層52の電荷を蓄積する電荷蓄積部として機能する。n領域に蓄積された信号電荷は読出し回路60によって、その電荷量に応じた信号に変換されて、例えば、配線層68を介して撮像素子20の外部等に出力される。 Thereadout circuit 60 is constituted by, for example, a CCD, a MOS circuit, a TFT circuit, or the like, and is shielded from light by a light shielding layer (not shown) provided in the insulating layer 32. The readout circuit 60 is preferably a CMOS circuit from the viewpoint of noise and high speed.
Although not shown, for example, a high-concentration n region surrounded by a p region is formed on thesubstrate 30, and the first connection portion 64 is connected to the n region. A read circuit 60 is provided in the p region. The n region functions as a charge storage unit that stores the charge of the photoelectric conversion layer 52. The signal charge accumulated in the n region is converted into a signal corresponding to the amount of charge by the readout circuit 60 and output to the outside of the image sensor 20 or the like via the wiring layer 68, for example.
なお、図示しないが、例えば、基板30にp領域によって囲まれた高濃度のn領域が形成されており、このn領域に第1の接続部64が接続されている。p領域に読出し回路60が設けられている。n領域は光電変換層52の電荷を蓄積する電荷蓄積部として機能する。n領域に蓄積された信号電荷は読出し回路60によって、その電荷量に応じた信号に変換されて、例えば、配線層68を介して撮像素子20の外部等に出力される。 The
Although not shown, for example, a high-concentration n region surrounded by a p region is formed on the
撮像素子20では、有機層36が本発明の有機機能層に相当し、耐熱性は240℃以下である。保護膜40は対向電極38を覆うようして形成されている。保護膜40は有機層36上に直接設けられていない。しかしながら、保護膜40は、光電変換層52含む有機層36を水分子、酸素等の劣化因子から保護することができる。
保護膜40により、撮像素子20の各製造工程において、有機溶媒等の溶液、プラズマ等に含まれる有機の光電変換材料を劣化させる因子の浸入を阻止して有機層36を保護する。また、撮像素子20の製造後に、水分子、酸素等の有機の光電変換材料を劣化させる因子の浸入を阻止して、長期間の保存、および長期の使用にわたって、有機層36の劣化を防止する。更には、保護膜40を形成する際、既に形成された有機層36を劣化させない。また、入射光Lは保護膜40を通じて有機層36に到達する。このため、保護膜40は、有機層36で検知する波長の光、例えば、可視光に対して透明である。 In theimage sensor 20, the organic layer 36 corresponds to the organic functional layer of the present invention, and the heat resistance is 240 ° C. or lower. The protective film 40 is formed so as to cover the counter electrode 38. The protective film 40 is not directly provided on the organic layer 36. However, the protective film 40 can protect the organic layer 36 including the photoelectric conversion layer 52 from deterioration factors such as water molecules and oxygen.
Theprotective film 40 protects the organic layer 36 by preventing entry of factors that degrade the organic photoelectric conversion material contained in a solution such as an organic solvent, plasma, or the like in each manufacturing process of the imaging element 20. Further, after the image pickup device 20 is manufactured, the intrusion of factors that deteriorate the organic photoelectric conversion material such as water molecules and oxygen is prevented, and the deterioration of the organic layer 36 is prevented during long-term storage and long-term use. . Further, when the protective film 40 is formed, the already formed organic layer 36 is not deteriorated. Further, the incident light L reaches the organic layer 36 through the protective film 40. For this reason, the protective film 40 is transparent to light having a wavelength detected by the organic layer 36, for example, visible light.
保護膜40により、撮像素子20の各製造工程において、有機溶媒等の溶液、プラズマ等に含まれる有機の光電変換材料を劣化させる因子の浸入を阻止して有機層36を保護する。また、撮像素子20の製造後に、水分子、酸素等の有機の光電変換材料を劣化させる因子の浸入を阻止して、長期間の保存、および長期の使用にわたって、有機層36の劣化を防止する。更には、保護膜40を形成する際、既に形成された有機層36を劣化させない。また、入射光Lは保護膜40を通じて有機層36に到達する。このため、保護膜40は、有機層36で検知する波長の光、例えば、可視光に対して透明である。 In the
The
保護膜40は、単層構造である。保護膜40は、上述の保護膜16と同じ組成および密度を有する、SiOxNyで表わされる酸窒化珪素膜である。保護膜40は、温度240℃以下で、プラズマCVD法で形成される。
また、例えば、保護膜40は、膜厚が30~500nmである。
保護膜40の総膜厚が30nmを下回るとバリア性が低下したり、カラーフィルタの現像液に対する耐性が低下する虞がある。一方、保護膜40の厚さが500nmを超えると、画素サイズが1μmを切る場合に、混色を抑制することが難しくなる。 Theprotective film 40 has a single layer structure. The protective film 40 is a silicon oxynitride film represented by SiOxNy having the same composition and density as the protective film 16 described above. The protective film 40 is formed by a plasma CVD method at a temperature of 240 ° C. or lower.
For example, theprotective film 40 has a thickness of 30 to 500 nm.
If the total film thickness of theprotective film 40 is less than 30 nm, the barrier property may be lowered, or the resistance of the color filter to the developer may be lowered. On the other hand, if the thickness of the protective film 40 exceeds 500 nm, it is difficult to suppress color mixing when the pixel size is less than 1 μm.
また、例えば、保護膜40は、膜厚が30~500nmである。
保護膜40の総膜厚が30nmを下回るとバリア性が低下したり、カラーフィルタの現像液に対する耐性が低下する虞がある。一方、保護膜40の厚さが500nmを超えると、画素サイズが1μmを切る場合に、混色を抑制することが難しくなる。 The
For example, the
If the total film thickness of the
なお、例えば、画素寸法が2μm未満、特に1μm程度の撮像素子20において、カラーフィルタ42と光電変換層52との距離、すなわち、保護膜40の膜厚が厚いと、保護膜40内での入射光(可視光)の斜入射成分の影響が大きくなり混色が発生する虞がある。このために、保護膜40は薄い方が好ましい。
For example, in the imaging device 20 having a pixel size of less than 2 μm, particularly about 1 μm, if the distance between the color filter 42 and the photoelectric conversion layer 52, that is, the thickness of the protective film 40 is large, the incident light in the protective film 40 There is a risk that the influence of the oblique incidence component of light (visible light) becomes large and color mixing occurs. For this reason, it is preferable that the protective film 40 is thin.
カラーフィルタ42は、保護膜40上の各画素電極34と対向する位置に形成されている。隔壁44は、保護膜40上のカラーフィルタ42同士の間に設けられており、カラーフィルタ42の光透過効率を向上させるためのものである。遮光層46は、保護膜40上のカラーフィルタ42および隔壁44を設けた領域(有効画素領域)以外に形成されており、有効画素領域以外に形成された光電変換層52に光が入射することを防止するものである。カラーフィルタ42、隔壁44および遮光層46は、例えば、フォトリソグラフィ法により形成される。
なお、カラーフィルタ42を設ける構成としたが、カラーフィルタ42を設けなくてもよい。この場合、カラーフィルタ42以外に隔壁44および遮光層46を設けないので、保護膜40が最上層になる。 Thecolor filter 42 is formed at a position facing each pixel electrode 34 on the protective film 40. The partition wall 44 is provided between the color filters 42 on the protective film 40 and is for improving the light transmission efficiency of the color filter 42. The light shielding layer 46 is formed in a region other than the region (effective pixel region) where the color filter 42 and the partition wall 44 are provided on the protective film 40, and light is incident on the photoelectric conversion layer 52 formed outside the effective pixel region. Is to prevent. The color filter 42, the partition wall 44, and the light shielding layer 46 are formed by, for example, a photolithography method.
Although thecolor filter 42 is provided, the color filter 42 may not be provided. In this case, since the partition wall 44 and the light shielding layer 46 are not provided in addition to the color filter 42, the protective film 40 is the uppermost layer.
なお、カラーフィルタ42を設ける構成としたが、カラーフィルタ42を設けなくてもよい。この場合、カラーフィルタ42以外に隔壁44および遮光層46を設けないので、保護膜40が最上層になる。 The
Although the
オーバーコート層48は、カラーフィルタ42を後工程等から保護するためのものであり、カラーフィルタ42、隔壁44および遮光層46を覆うようにして形成されている。
撮像素子20においては、有機層36、対向電極38およびカラーフィルタ42が上方に設けられた画素電極34、1つが単位画素Pxになる。 Theovercoat layer 48 is for protecting the color filter 42 from subsequent processes and is formed so as to cover the color filter 42, the partition wall 44 and the light shielding layer 46.
In theimage sensor 20, one pixel electrode 34, on which the organic layer 36, the counter electrode 38, and the color filter 42 are provided, is a unit pixel Px.
撮像素子20においては、有機層36、対向電極38およびカラーフィルタ42が上方に設けられた画素電極34、1つが単位画素Pxになる。 The
In the
オーバーコート層48は、アクリル系樹脂、ポリシロキサン系樹脂、ポリスチレン系樹脂および弗素樹脂等のような高分子材料、または酸化珪素および窒化珪素のような無機材料を適宜使用できる。ポリスチレン系等の感光性樹脂を使用すると、フォトリソグラフィ法によってオーバーコート層48をパターニングできるので、ボンディング用パッド上の周辺遮光層、封止層、絶縁層等を開口する際のフォトレジストとして使用すること、オーバーコート層48自体をマイクロレンズとして加工することが容易になり好ましい。一方、オーバーコート層48を反射防止層として使用することも可能であり、カラーフィルタ42の隔壁として使用した各種低屈折率材料を成膜することも好ましい。また、後工程に対する保護層としての機能、反射防止層としての機能を追求するために、オーバーコート層48を、上記材料を組合せた2層以上の構成にすることも可能である。
カラーフィルタ42は、有機物を含むものであり、本発明の有機機能層に相当する。このため、オーバーコート層48を、上述の保護膜40と同様に、保護膜16と同じ組成および密度を有する酸窒化珪素膜とすることもできる。 For theovercoat layer 48, a polymer material such as an acrylic resin, a polysiloxane resin, a polystyrene resin, and a fluorine resin, or an inorganic material such as silicon oxide and silicon nitride can be used as appropriate. When a photosensitive resin such as polystyrene is used, the overcoat layer 48 can be patterned by a photolithography method, so that it is used as a photoresist when opening the peripheral light shielding layer, sealing layer, insulating layer, etc. on the bonding pad. The overcoat layer 48 itself is preferably processed as a microlens, which is preferable. On the other hand, it is also possible to use the overcoat layer 48 as an antireflection layer, and it is also preferable to form various low refractive index materials used as the partition walls of the color filter 42. In addition, in order to pursue a function as a protective layer and a function as an antireflection layer with respect to a subsequent process, the overcoat layer 48 can be configured to have two or more layers combining the above materials.
Thecolor filter 42 contains an organic substance and corresponds to the organic functional layer of the present invention. For this reason, the overcoat layer 48 can also be a silicon oxynitride film having the same composition and density as the protective film 16, similarly to the protective film 40 described above.
カラーフィルタ42は、有機物を含むものであり、本発明の有機機能層に相当する。このため、オーバーコート層48を、上述の保護膜40と同様に、保護膜16と同じ組成および密度を有する酸窒化珪素膜とすることもできる。 For the
The
撮像素子20は、保護膜40により、有機層36を、温度85℃相対湿度85%のような高温高湿度の過酷な環境下でも、長時間に亘り保護することができる。このため、撮像素子20は、上述の高温高湿度の過酷な環境下でも、長時間に亘り性能を低下させることなく使用することができる。このため、撮像素子20は、監視カメラ等の使用環境が厳しい用途に好適である。
The imaging device 20 can protect the organic layer 36 by the protective film 40 for a long time even in a severe environment of high temperature and high humidity such as a temperature of 85 ° C. and a relative humidity of 85%. For this reason, the image sensor 20 can be used without degrading performance for a long time even in the above-mentioned severe environment of high temperature and high humidity. For this reason, the image sensor 20 is suitable for applications where the use environment is severe such as a monitoring camera.
なお、本実施形態においては、画素電極34は、絶縁層32の表面に形成された構成であるが、これに限定されるものではなく、絶縁層32の表面部に埋設された構成でもよい。また、第2の接続部66および対向電極電圧供給部62を1つ設ける構成としたが、複数であってもよい。例えば、対向電極38の両端部から対向電極38へ電圧を供給することにより、対向電極38での電圧降下を抑制することができる。第2の接続部66および対向電極電圧供給部62のセットの数は、素子のチップ面積を勘案して、適宜増減すればよい。
In the present embodiment, the pixel electrode 34 is formed on the surface of the insulating layer 32, but is not limited thereto, and may be embedded in the surface portion of the insulating layer 32. In addition, the second connection portion 66 and one counter electrode voltage supply portion 62 are provided, but a plurality of the second connection portion 66 and the counter electrode voltage supply portion 62 may be provided. For example, a voltage drop at the counter electrode 38 can be suppressed by supplying a voltage from both ends of the counter electrode 38 to the counter electrode 38. The number of sets of the second connection portion 66 and the counter electrode voltage supply portion 62 may be appropriately increased or decreased in consideration of the chip area of the element.
次に、有機層36を構成する光電変換層52および電子ブロッキング層50について更に詳細に説明する。
光電変換層52は、p型有機半導体材料とn型有機半導体材料とを含むものである。p型有機半導体材料とn型有機半導体材料を接合させてドナーアクセプタ界面を形成することにより励起子解離効率を増加させることができる。このために、p型有機半導体材料とn型有機半導体材料を接合させた構成の光電変換層は高い光電変換効率を発現する。特に、p型有機半導体材料とn型有機半導体材料を混合した光電変換層は、接合界面が増大して光電変換効率が向上するので好ましい。 Next, thephotoelectric conversion layer 52 and the electron blocking layer 50 constituting the organic layer 36 will be described in more detail.
Thephotoelectric conversion layer 52 includes a p-type organic semiconductor material and an n-type organic semiconductor material. Exciton dissociation efficiency can be increased by joining a p-type organic semiconductor material and an n-type organic semiconductor material to form a donor-acceptor interface. For this reason, the photoelectric conversion layer of the structure which joined the p-type organic-semiconductor material and the n-type organic-semiconductor material expresses high photoelectric conversion efficiency. In particular, a photoelectric conversion layer in which a p-type organic semiconductor material and an n-type organic semiconductor material are mixed is preferable because the junction interface is increased and the photoelectric conversion efficiency is improved.
光電変換層52は、p型有機半導体材料とn型有機半導体材料とを含むものである。p型有機半導体材料とn型有機半導体材料を接合させてドナーアクセプタ界面を形成することにより励起子解離効率を増加させることができる。このために、p型有機半導体材料とn型有機半導体材料を接合させた構成の光電変換層は高い光電変換効率を発現する。特に、p型有機半導体材料とn型有機半導体材料を混合した光電変換層は、接合界面が増大して光電変換効率が向上するので好ましい。 Next, the
The
p型有機半導体材料(化合物)は、ドナー性有機半導体材料(化合物)であり、主に正孔輸送性有機化合物に代表され、電子を供与しやすい性質がある有機化合物をいう。更に詳しくは2つの有機材料を接触させて用いたときにイオン化ポテンシャルの小さい方の有機化合物をいう。したがって、ドナー性有機化合物は、電子供与性のある有機化合物であればいずれの有機化合物も使用可能である。例えば、トリアリールアミン化合物、ベンジジン化合物、ピラゾリン化合物、スチリルアミン化合物、ヒドラゾン化合物、トリフェニルメタン化合物、カルバゾール化合物、ポリシラン化合物、チオフェン化合物、フタロシアニン化合物、シアニン化合物、メロシアニン化合物、オキソノール化合物、ポリアミン化合物、インドール化合物、ピロール化合物、ピラゾール化合物、ポリアリーレン化合物、縮合芳香族炭素環化合物(ナフタレン誘導体、アントラセン誘導体、フェナントレン誘導体、テトラセン誘導体、ピレン誘導体、ペリレン誘導体、フルオランテン誘導体)、含窒素ヘテロ環化合物を配位子として有する金属錯体等を用いることができる。なお、これに限らず、上述のようにn型(アクセプタ性)化合物として用いた有機化合物よりもイオン化ポテンシャルの小さい有機化合物であればドナー性有機半導体として用いてよい。
The p-type organic semiconductor material (compound) is a donor organic semiconductor material (compound), which is mainly represented by a hole-transporting organic compound and refers to an organic compound having a property of easily donating electrons. More specifically, an organic compound having a smaller ionization potential when two organic materials are used in contact with each other. Therefore, any organic compound can be used as the donor organic compound as long as it is an electron-donating organic compound. For example, triarylamine compound, benzidine compound, pyrazoline compound, styrylamine compound, hydrazone compound, triphenylmethane compound, carbazole compound, polysilane compound, thiophene compound, phthalocyanine compound, cyanine compound, merocyanine compound, oxonol compound, polyamine compound, indole Compounds, pyrrole compounds, pyrazole compounds, polyarylene compounds, condensed aromatic carbocyclic compounds (naphthalene derivatives, anthracene derivatives, phenanthrene derivatives, tetracene derivatives, pyrene derivatives, perylene derivatives, fluoranthene derivatives), nitrogen-containing heterocyclic compounds The metal complex etc. which it has as can be used. However, the present invention is not limited to this, and any organic compound having an ionization potential smaller than that of the organic compound used as the n-type (acceptor) compound as described above may be used as the donor organic semiconductor.
n型有機半導体材料(化合物)は、アクセプタ性有機半導体材料であり、主に電子輸送性有機化合物に代表され、電子を受容しやすい性質がある有機化合物をいう。更に詳しくは、n型有機半導体とは、2つの有機化合物を接触させて用いたときに電子親和力の大きい方の有機化合物をいう。したがって、アクセプタ性有機化合物は、電子受容性のある有機化合物であればいずれの有機化合物も使用可能である。例えば、縮合芳香族炭素環化合物(ナフタレン誘導体、アントラセン誘導体、フェナントレン誘導体、テトラセン誘導体、ピレン誘導体、ペリレン誘導体、フルオランテン誘導体)、窒素原子、酸素原子、硫黄原子を含有する5~7員のヘテロ環化合物(例えば、ピリジン、ピラジン、ピリミジン、ピリダジン、トリアジン、キノリン、キノキサリン、キナゾリン、フタラジン、シンノリン、イソキノリン、プテリジン、アクリジン、フェナジン、フェナントロリン、テトラゾール、ピラゾール、イミダゾール、チアゾール、オキサゾール、インダゾール、ベンズイミダゾール、ベンゾトリアゾール、ベンゾオキサゾール、ベンゾチアゾール、カルバゾール、プリン、トリアゾロピリダジン、トリアゾロピリミジン、テトラザインデン、オキサジアゾール、イミダゾピリジン、ピロリジン、ピロロピリジン、チアジアゾロピリジン、ジベンズアゼピン、トリベンズアゼピン等)、ポリアリーレン化合物、フルオレン化合物、シクロペンタジエン化合物、シリル化合物、含窒素ヘテロ環化合物を配位子として有する金属錯体等が挙げられる。なお、これに限らず、上記したように、p型(ドナー性)化合物として用いた有機化合物よりも電子親和力の大きな有機化合物であればアクセプタ性有機半導体として用いてよい。
The n-type organic semiconductor material (compound) is an acceptor organic semiconductor material, and is mainly represented by an electron transporting organic compound and means an organic compound having a property of easily accepting electrons. More specifically, an n-type organic semiconductor refers to an organic compound having a larger electron affinity when two organic compounds are used in contact with each other. Therefore, any organic compound can be used as the acceptor organic compound as long as it is an electron-accepting organic compound. For example, condensed aromatic carbocyclic compounds (naphthalene derivatives, anthracene derivatives, phenanthrene derivatives, tetracene derivatives, pyrene derivatives, perylene derivatives, fluoranthene derivatives), 5- to 7-membered heterocyclic compounds containing nitrogen atoms, oxygen atoms, and sulfur atoms (E.g., pyridine, pyrazine, pyrimidine, pyridazine, triazine, quinoline, quinoxaline, quinazoline, phthalazine, cinnoline, isoquinoline, pteridine, acridine, phenazine, phenanthroline, tetrazole, pyrazole, imidazole, thiazole, oxazole, indazole, benzimidazole, benzotriazole , Benzoxazole, benzothiazole, carbazole, purine, triazolopyridazine, triazolopyrimidine, tetrazaindene, oxy Diazole, imidazopyridine, pyrrolidine, pyrrolopyridine, thiadiazolopyridine, dibenzazepine, tribenzazepine, etc.), polyarylene compounds, fluorene compounds, cyclopentadiene compounds, silyl compounds, nitrogen-containing heterocyclic compounds as ligands Etc. Not limited to this, as described above, any organic compound having an electron affinity higher than that of the organic compound used as the p-type (donor property) compound may be used as the acceptor organic semiconductor.
p型有機半導体材料、またはn型有機半導体材料としては、いかなる有機色素を用いても良いが、好ましくは、シアニン色素、スチリル色素、ヘミシアニン色素、メロシアニン色素(ゼロメチンメロシアニン(シンプルメロシアニン)を含む)、3核メロシアニン色素、4核メロシアニン色素、ロダシアニン色素、コンプレックスシアニン色素、コンプレックスメロシアニン色素、アロポーラー色素、オキソノール色素、ヘミオキソノール色素、スクアリウム色素、クロコニウム色素、アザメチン色素、クマリン色素、アリーリデン色素、アントラキノン色素、トリフェニルメタン色素、アゾ色素、アゾメチン色素、スピロ化合物、メタロセン色素、フルオレノン色素、フルギド色素、ペリレン色素、ペリノン色素、フェナジン色素、フェノチアジン色素、キノン色素、ジフェニルメタン色素、ポリエン色素、アクリジン色素、アクリジノン色素、ジフェニルアミン色素、キナクリドン色素、キノフタロン色素、フェノキサジン色素、フタロペリレン色素、ジケトピロロピロール色素、ジオキサン色素、ポルフィリン色素、クロロフィル色素、フタロシアニン色素、金属錯体色素、縮合芳香族炭素環系色素(ナフタレン誘導体、アントラセン誘導体、フェナントレン誘導体、テトラセン誘導体、ピレン誘導体、ペリレン誘導体、フルオランテン誘導体)が挙げられる。
Any organic dye may be used as the p-type organic semiconductor material or the n-type organic semiconductor material, but preferably a cyanine dye, a styryl dye, a hemicyanine dye, a merocyanine dye (including zero methine merocyanine (simple merocyanine)) 3-nuclear merocyanine dye, 4-nuclear merocyanine dye, rhodacyanine dye, complex cyanine dye, complex merocyanine dye, allopolar dye, oxonol dye, hemioxonol dye, squalium dye, croconium dye, azamethine dye, coumarin dye, arylidene dye, anthraquinone dye , Triphenylmethane dye, azo dye, azomethine dye, spiro compound, metallocene dye, fluorenone dye, fulgide dye, perylene dye, perinone dye, phenazine dye, phenazine dye Thiazine dye, quinone dye, diphenylmethane dye, polyene dye, acridine dye, acridinone dye, diphenylamine dye, quinacridone dye, quinophthalone dye, phenoxazine dye, phthaloperylene dye, diketopyrrolopyrrole dye, dioxane dye, porphyrin dye, chlorophyll dye, phthalocyanine And dyes, metal complex dyes, and condensed aromatic carbocyclic dyes (naphthalene derivatives, anthracene derivatives, phenanthrene derivatives, tetracene derivatives, pyrene derivatives, perylene derivatives, fluoranthene derivatives).
n型有機半導体材料として、電子輸送性に優れた、フラーレンまたはフラーレン誘導体を用いることが特に好ましい。フラーレンとは、フラーレンC60、フラーレンC70、フラーレンC76、フラーレンC78、フラーレンC80、フラーレンC82、フラーレンC84、フラーレンC90、フラーレンC96、フラーレンC240、フラーレンC540、ミックスドフラーレン、フラーレンナノチューブを表し、フラーレン誘導体とはこれらに置換基が付加された化合物のことを表す。
As the n-type organic semiconductor material, it is particularly preferable to use fullerene or a fullerene derivative having excellent electron transport properties. Fullerene C 60 , fullerene C 70 , fullerene C 76 , fullerene C 78 , fullerene C 80 , fullerene C 82 , fullerene C 84 , fullerene C 90 , fullerene C 96 , fullerene C 240 , fullerene C 540 , mixed Fullerene and fullerene nanotube are represented, and a fullerene derivative represents a compound having a substituent added thereto.
フラーレン誘導体の置換基として好ましくは、アルキル基、アリール基、または複素環基である。アルキル基として更に好ましくは、炭素数1~12までのアルキル基であり、アリール基、および複素環基として好ましくは、ベンゼン環、ナフタレン環、アントラセン環、フェナントレン環、フルオレン環、トリフェニレン環、ナフタセン環、ビフェニル環、ピロール環、フラン環、チオフェン環、イミダゾール環、オキサゾール環、チアゾール環、ピリジン環、ピラジン環、ピリミジン環、ピリダジン環、インドリジン環、インドール環、ベンゾフラン環、ベンゾチオフェン環、イソベンゾフラン環、ベンズイミダゾール環、イミダゾピリジン環、キノリジン環、キノリン環、フタラジン環、ナフチリジン環、キノキサリン環、キノキサゾリン環、イソキノリン環、カルバゾール環、フェナントリジン環、アクリジン環、フェナントロリン環、チアントレン環、クロメン環、キサンテン環、フェノキサチイン環、フェノチアジン環、またはフェナジン環であり、更に好ましくは、ベンゼン環、ナフタレン環、アントラセン環、フェナントレン環、ピリジン環、イミダゾール環、オキサゾール環、またはチアゾール環であり、特に好ましくはベンゼン環、ナフタレン環、またはピリジン環である。これらは更に置換基を有していてもよく、その置換基は可能な限り結合して環を形成してもよい。なお、複数の置換基を有しても良く、それらは同一であっても異なっていても良い。また、複数の置換基は可能な限り結合して環を形成してもよい。
The substituent for the fullerene derivative is preferably an alkyl group, an aryl group, or a heterocyclic group. The alkyl group is more preferably an alkyl group having 1 to 12 carbon atoms, and the aryl group and the heterocyclic group are preferably a benzene ring, naphthalene ring, anthracene ring, phenanthrene ring, fluorene ring, triphenylene ring, naphthacene ring. , Biphenyl ring, pyrrole ring, furan ring, thiophene ring, imidazole ring, oxazole ring, thiazole ring, pyridine ring, pyrazine ring, pyrimidine ring, pyridazine ring, indolizine ring, indole ring, benzofuran ring, benzothiophene ring, isobenzofuran Ring, benzimidazole ring, imidazopyridine ring, quinolidine ring, quinoline ring, phthalazine ring, naphthyridine ring, quinoxaline ring, quinoxazoline ring, isoquinoline ring, carbazole ring, phenanthridine ring, acridine ring, phenanthroli Ring, thianthrene ring, chromene ring, xanthene ring, phenoxathiin ring, phenothiazine ring, or phenazine ring, more preferably a benzene ring, naphthalene ring, anthracene ring, phenanthrene ring, pyridine ring, imidazole ring, oxazole ring, Or a thiazole ring, particularly preferably a benzene ring, a naphthalene ring, or a pyridine ring. These may further have a substituent, and the substituents may be bonded as much as possible to form a ring. In addition, you may have a some substituent and they may be the same or different. A plurality of substituents may be combined as much as possible to form a ring.
光電変換層がフラーレンまたはフラーレン誘導体を含むことで、フラーレン分子またはフラーレン誘導体分子を経由して、光電変換により発生した電子を画素電極34または対向電極38まで早く輸送できる。フラーレン分子またはフラーレン誘導体分子が連なった状態になって電子の経路が形成されていると、電子輸送性が向上して光電変換素子の高速応答性が実現可能となる。このためにはフラーレンまたはフラーレン誘導体が光電変換層に40%(体積比)以上含まれていることが好ましい。フラーレンまたはフラーレン誘導体が多すぎるとp型有機半導体が少なくなって接合界面が小さくなり励起子解離効率が低下してしまう。
When the photoelectric conversion layer contains fullerene or a fullerene derivative, electrons generated by photoelectric conversion can be quickly transported to the pixel electrode 34 or the counter electrode 38 via the fullerene molecule or fullerene derivative molecule. When fullerene molecules or fullerene derivative molecules are connected to form an electron path, the electron transport property is improved, and high-speed response of the photoelectric conversion element can be realized. For this purpose, the fullerene or fullerene derivative is preferably contained in the photoelectric conversion layer by 40% (volume ratio) or more. If there are too many fullerenes or fullerene derivatives, the p-type organic semiconductor will decrease, the junction interface will become smaller, and the exciton dissociation efficiency will decrease.
光電変換層52において、フラーレンまたはフラーレン誘導体とともに混合されるp型有機半導体材料として、特許第4213832号公報等に記載されたトリアリールアミン化合物を用いると光電変換素子の高SN比が発現可能になり、特に好ましい。光電変換層内のフラーレンまたはフラーレン誘導体の比率が大きすぎるとトリアリールアミン化合物が少なくなって入射光の吸収量が低下する。これにより光電変換効率が減少するので、光電変換層に含まれるフラーレンまたはフラーレン誘導体は85%(体積比)以下の組成であることが好ましい。
When the triarylamine compound described in Japanese Patent No. 4213832 is used as a p-type organic semiconductor material mixed with fullerene or a fullerene derivative in the photoelectric conversion layer 52, a high SN ratio of the photoelectric conversion element can be expressed. Is particularly preferred. If the ratio of fullerene or fullerene derivative in the photoelectric conversion layer is too large, the amount of triarylamine compounds decreases and the amount of incident light absorbed decreases. As a result, the photoelectric conversion efficiency is reduced. Therefore, the fullerene or fullerene derivative contained in the photoelectric conversion layer preferably has a composition of 85% (volume ratio) or less.
電子ブロッキング層50には、電子供与性有機材料を用いることができる。具体的には、低分子材料では、N,N’-ビス(3-メチルフェニル)-(1,1’-ビフェニル)-4,4’-ジアミン(TPD)および4,4’-ビス[N-(ナフチル)-N-フェニル-アミノ]ビフェニル(α-NPD)等の芳香族ジアミン化合物、オキサゾール、オキサジアゾール、トリアゾール、イミダゾール、イミダゾロン、スチルベン誘導体、ピラゾリン誘導体、テトラヒドロイミダゾール、ポリアリールアルカン、ブタジエン、4,4’,4”-トリス(N-(3-メチルフェニル)N-フェニルアミノ)トリフェニルアミン(m-MTDATA)、ポルフィン、テトラフェニルポルフィリン銅、フタロシアニン、銅フタロシアニン、チタニウムフタロシアニンオキサイド等のポリフィリン化合物、トリアゾール誘導体、オキサジアゾール誘導体、イミダゾール誘導体、ポリアリールアルカン誘導体、ピラゾリン誘導体、ピラゾロン誘導体、フェニレンジアミン誘導体、アニールアミン誘導体、アミノ置換カルコン誘導体、オキサゾール誘導体、スチリルアントラセン誘導体、フルオレノン誘導体、ヒドラゾン誘導体、シラザン誘導体、カルバゾール誘導体、ビフルオレン誘導体等を用いることができ、高分子材料では、フェニレンビニレン、フルオレン、カルバゾール、インドール、ピレン、ピロール、ピコリン、チオフェン、アセチレンおよびジアセチレン等の重合体、ならびにその誘導体を用いることができる。電子供与性化合物でなくとも充分な正孔輸送性を有する化合物であれば用いることは可能である。
For the electron blocking layer 50, an electron donating organic material can be used. Specifically, for low molecular weight materials, N, N′-bis (3-methylphenyl)-(1,1′-biphenyl) -4,4′-diamine (TPD) and 4,4′-bis [N Aromatic diamine compounds such as-(naphthyl) -N-phenyl-amino] biphenyl (α-NPD), oxazole, oxadiazole, triazole, imidazole, imidazolone, stilbene derivative, pyrazoline derivative, tetrahydroimidazole, polyarylalkane, butadiene 4,4 ′, 4 ″ -tris (N- (3-methylphenyl) N-phenylamino) triphenylamine (m-MTDATA), porphine, tetraphenylporphyrin copper, phthalocyanine, copper phthalocyanine, titanium phthalocyanine oxide, etc. Porphyrin compounds, triazole derivatives, Xadiazole derivatives, imidazole derivatives, polyarylalkane derivatives, pyrazoline derivatives, pyrazolone derivatives, phenylenediamine derivatives, annealed amine derivatives, amino-substituted chalcone derivatives, oxazole derivatives, styrylanthracene derivatives, fluorenone derivatives, hydrazone derivatives, silazane derivatives, carbazole derivatives, bifluorenes Derivatives can be used, and as the polymer material, polymers such as phenylene vinylene, fluorene, carbazole, indole, pyrene, pyrrole, picoline, thiophene, acetylene, and diacetylene, and derivatives thereof can be used. It is possible to use any compound that has sufficient hole transport properties, even if it is not a functional compound.
電子ブロッキング層50としては、無機材料を用いることもできる。一般的に、無機材料は有機材料よりも誘電率が大きいため、電子ブロッキング層50に用いた場合に、光電変換層に電圧が多くかかるようになり、光電変換効率を高くすることができる。電子ブロッキング層50となりうる材料としては、酸化カルシウム、酸化クロム、酸化クロム銅、酸化マンガン、酸化コバルト、酸化ニッケル、酸化銅、酸化ガリウム銅、酸化ストロンチウム銅、酸化ニオブ、酸化モリブデン、酸化インジウム銅、酸化インジウム銀、酸化イリジウム等がある。
As the electron blocking layer 50, an inorganic material can be used. In general, since an inorganic material has a dielectric constant larger than that of an organic material, when it is used for the electron blocking layer 50, a large voltage is applied to the photoelectric conversion layer, and the photoelectric conversion efficiency can be increased. Materials that can be used as the electron blocking layer 50 include calcium oxide, chromium oxide, chromium oxide copper, manganese oxide, cobalt oxide, nickel oxide, copper oxide, gallium copper oxide, strontium copper oxide, niobium oxide, molybdenum oxide, indium copper oxide, Examples include indium silver oxide and iridium oxide.
複数層からなる電子ブロッキング層において、複数層のうち光電変換層52と隣接する層が光電変換層52に含まれるp型有機半導体と同じ材料からなる層であることが好ましい。このように、電子ブロッキング層50にも同じp型有機半導体を用いることで、光電変換層52と隣接する層の界面に中間準位が形成されるのを抑制し、暗電流を更に抑制することができる。
電子ブロッキング層50が単層の場合にはその層を無機材料からなる層にでき、複数層の場合には1つまたは2以上の層を無機材料からなる層にできる。 In the electron blocking layer composed of a plurality of layers, the layer adjacent to thephotoelectric conversion layer 52 among the plurality of layers is preferably a layer made of the same material as the p-type organic semiconductor contained in the photoelectric conversion layer 52. Thus, by using the same p-type organic semiconductor for the electron blocking layer 50, it is possible to suppress the formation of intermediate levels at the interface between the photoelectric conversion layer 52 and the adjacent layer, and to further suppress the dark current. Can do.
When theelectron blocking layer 50 is a single layer, the layer can be a layer made of an inorganic material, and when it is a plurality of layers, one or more layers can be a layer made of an inorganic material.
電子ブロッキング層50が単層の場合にはその層を無機材料からなる層にでき、複数層の場合には1つまたは2以上の層を無機材料からなる層にできる。 In the electron blocking layer composed of a plurality of layers, the layer adjacent to the
When the
次に、撮像素子20の製造方法について説明する。
図3(a)および(b)は、本発明の実施形態の撮像素子の製造方法を工程順に示す模式的断面図であり、図4(a)および(b)は、本発明の実施形態の撮像素子の製造方法を工程順に示す模式的断面図であり、図3(b)の後工程を示す。
本発明の実施形態の撮像素子20の製造方法においては、まず、図3(a)に示すように、読出し回路60と対向電極電圧供給部62とが形成された基板30上に、第1の接続部64と第2の接続部66と、配線層68が設けられた絶縁層32が形成され、更に絶縁層32の表面32aに、各第1の接続部64に接続された画素電極34が形成された回路基板35(CMOS基板)を用意する。この場合、上述の如く、第1の接続部64と読出し回路60とが接続されており、第2の接続部66と対向電極電圧供給部62とが接続されている。画素電極34は、例えば、TiNで形成される。 Next, a manufacturing method of theimage sensor 20 will be described.
FIGS. 3A and 3B are schematic cross-sectional views illustrating the manufacturing method of the image sensor according to the embodiment of the present invention in the order of steps, and FIGS. 4A and 4B are diagrams of the embodiment of the present invention. It is typical sectional drawing which shows the manufacturing method of an image pick-up element in order of a process, and shows the post process of FIG.3 (b).
In the method of manufacturing theimage sensor 20 according to the embodiment of the present invention, first, as shown in FIG. 3A, the first circuit is formed on the substrate 30 on which the readout circuit 60 and the counter electrode voltage supply unit 62 are formed. The insulating layer 32 provided with the connecting portion 64, the second connecting portion 66, and the wiring layer 68 is formed, and the pixel electrode 34 connected to each first connecting portion 64 is further formed on the surface 32a of the insulating layer 32. A formed circuit board 35 (CMOS substrate) is prepared. In this case, as described above, the first connection unit 64 and the readout circuit 60 are connected, and the second connection unit 66 and the counter electrode voltage supply unit 62 are connected. The pixel electrode 34 is made of, for example, TiN.
図3(a)および(b)は、本発明の実施形態の撮像素子の製造方法を工程順に示す模式的断面図であり、図4(a)および(b)は、本発明の実施形態の撮像素子の製造方法を工程順に示す模式的断面図であり、図3(b)の後工程を示す。
本発明の実施形態の撮像素子20の製造方法においては、まず、図3(a)に示すように、読出し回路60と対向電極電圧供給部62とが形成された基板30上に、第1の接続部64と第2の接続部66と、配線層68が設けられた絶縁層32が形成され、更に絶縁層32の表面32aに、各第1の接続部64に接続された画素電極34が形成された回路基板35(CMOS基板)を用意する。この場合、上述の如く、第1の接続部64と読出し回路60とが接続されており、第2の接続部66と対向電極電圧供給部62とが接続されている。画素電極34は、例えば、TiNで形成される。 Next, a manufacturing method of the
FIGS. 3A and 3B are schematic cross-sectional views illustrating the manufacturing method of the image sensor according to the embodiment of the present invention in the order of steps, and FIGS. 4A and 4B are diagrams of the embodiment of the present invention. It is typical sectional drawing which shows the manufacturing method of an image pick-up element in order of a process, and shows the post process of FIG.3 (b).
In the method of manufacturing the
次に、電子ブロッキング層50の成膜室(図示せず)に所定の搬送経路で搬送し、図3(b)に示すように、第2の接続部66上を除き、かつ全ての画素電極34を覆うように電子ブロッキング材料を、例えば、蒸着法を用いて所定の真空下で成膜し、電子ブロッキング層50を形成する。電子ブロッキング材料には、例えば、カルバゾール誘導体、更に好ましくはビフルオレン誘導体が用いられる。
Next, the electron blocking layer 50 is transferred to a film forming chamber (not shown) through a predetermined transfer path, and as shown in FIG. The electron blocking material is formed into a film under a predetermined vacuum using, for example, an evaporation method so as to cover 34, thereby forming the electron blocking layer 50. As the electron blocking material, for example, a carbazole derivative, more preferably a bifluorene derivative is used.
次に、光電変換層52の成膜室(図示せず)に所定の搬送経路で搬送し、電子ブロッキング層50の表面50aに、光電変換層52を、例えば、蒸着法を用いて所定の真空下で形成する。光電変換材料として、例えば、p型有機半導体材料とフラーレンまたはフラーレン誘導体が用いられる。これにより、光電変換層52が形成されて、有機層36が形成される。
Next, the photoelectric conversion layer 52 is transported to a film forming chamber (not shown) by a predetermined transport path, and the photoelectric conversion layer 52 is deposited on the surface 50a of the electron blocking layer 50 by a predetermined vacuum using, for example, a vapor deposition method. Form below. As the photoelectric conversion material, for example, a p-type organic semiconductor material and fullerene or a fullerene derivative are used. Thereby, the photoelectric conversion layer 52 is formed and the organic layer 36 is formed.
次に、対向電極38の成膜室(図示せず)に所定の搬送経路で搬送した後、有機層36(光電変換層52および電子ブロッキング層50)を覆い、かつ第2の接続部66上に形成されるパターンで対向電極38を、例えば、スパッタ法を用いて所定の真空下で形成する。
Next, after transporting to a film forming chamber (not shown) of the counter electrode 38 through a predetermined transport path, the organic layer 36 (the photoelectric conversion layer 52 and the electron blocking layer 50) is covered, and the second connection portion 66 is covered. The counter electrode 38 is formed in a predetermined vacuum by using, for example, a sputtering method with the pattern formed in (1).
次に、保護膜40の成膜室(図示せず)に所定の搬送経路で搬送し、図4(a)に示すように、対向電極38を覆うようにして、絶縁層32の表面32aに、保護膜40として、例えば、プラズマCVD法により、酸窒化珪素膜(SiOxNy膜)を、300nmの厚さに形成する。
この場合、保護膜40として、基板温度240℃以下で、プラズマCVD法を用いて、上記組成および密度の範囲の酸窒化珪素膜を形成する。酸窒化珪素膜の組成およびその密度については、予め反応ガスの流量等を変えて酸窒化珪素膜を形成し、成膜条件(成膜温度(基板温度)、成膜時の圧力、成膜時の電力、ガス種(SiH4、NH3、N2O)およびガスの混合比等)を決めておくことにより上記組成の範囲にあり、かつ上記範囲の密度の酸窒化珪素膜を形成することができる。 Next, theprotective film 40 is transferred to a film forming chamber (not shown) through a predetermined transfer path, and as shown in FIG. 4A, the counter electrode 38 is covered so as to cover the surface 32a of the insulating layer 32. As the protective film 40, for example, a silicon oxynitride film (SiOxNy film) is formed to a thickness of 300 nm by plasma CVD.
In this case, as theprotective film 40, a silicon oxynitride film having the above composition and density is formed using a plasma CVD method at a substrate temperature of 240 ° C. or lower. Regarding the composition and density of the silicon oxynitride film, the silicon oxynitride film was formed by changing the flow rate of the reaction gas in advance, and the film formation conditions (film formation temperature (substrate temperature), film formation pressure, film formation) A silicon oxynitride film having a density within the above range and a density within the above range is determined by determining the power and gas type (SiH 4 , NH 3 , N 2 O) and gas mixing ratio, etc.) Can do.
この場合、保護膜40として、基板温度240℃以下で、プラズマCVD法を用いて、上記組成および密度の範囲の酸窒化珪素膜を形成する。酸窒化珪素膜の組成およびその密度については、予め反応ガスの流量等を変えて酸窒化珪素膜を形成し、成膜条件(成膜温度(基板温度)、成膜時の圧力、成膜時の電力、ガス種(SiH4、NH3、N2O)およびガスの混合比等)を決めておくことにより上記組成の範囲にあり、かつ上記範囲の密度の酸窒化珪素膜を形成することができる。 Next, the
In this case, as the
次に、図4(b)に示すように、保護膜40の表面40aに、カラーフィルタ42、隔壁44および遮光層46を、例えば、フォトリソグラフィ法を用いて形成する。カラーフィルタ42、隔壁44および遮光層46には、有機固体撮像素子に用いられる公知のものが用いられる。カラーフィルタ42、隔壁44および遮光層46の形成工程は、所定の真空下でも、非真空下であってもよい。
Next, as shown in FIG. 4B, the color filter 42, the partition wall 44, and the light shielding layer 46 are formed on the surface 40a of the protective film 40 by using, for example, a photolithography method. As the color filter 42, the partition wall 44, and the light shielding layer 46, known ones used for organic solid-state imaging devices are used. The formation process of the color filter 42, the partition wall 44, and the light shielding layer 46 may be under a predetermined vacuum or non-vacuum.
次に、カラーフィルタ42、隔壁44および遮光層46の表面47を覆うようにして、オーバーコート層48を、例えば、塗布法を用いて形成する。これにより、図2に示す撮像素子20を形成することができる。オーバーコート層48には、有機固体撮像素子に用いられる公知のものが用いられる。オーバーコート層48の形成工程は、所定の真空下でも、非真空下であってもよい。
オーバーコート層48を酸窒化珪素膜(SiOxNy膜)で構成する場合、保護膜40と同様の方法で形成することができる。 Next, anovercoat layer 48 is formed using, for example, a coating method so as to cover the color filter 42, the partition wall 44, and the surface 47 of the light shielding layer 46. Thereby, the image sensor 20 shown in FIG. 2 can be formed. As the overcoat layer 48, a known layer used for an organic solid-state imaging device is used. The overcoat layer 48 may be formed in a predetermined vacuum or non-vacuum.
When theovercoat layer 48 is formed of a silicon oxynitride film (SiOxNy film), the overcoat layer 48 can be formed by the same method as the protective film 40.
オーバーコート層48を酸窒化珪素膜(SiOxNy膜)で構成する場合、保護膜40と同様の方法で形成することができる。 Next, an
When the
以下、有機機能層付き基板の他の具体例について説明する。
本発明の有機機能層付き基板は、例えば、有機太陽電池および有機EL素子と呼ばれるものとすることもできる。
図5(a)は、本発明の実施形態の有機太陽電池を示す模式的断面図であり、(b)は、本発明の実施形態の有機EL素子を示す模式的断面図である。
図5(a)に示す有機太陽電池70は有機光電変換層76を有する。この有機光電変換層76が本発明の有機機能層に相当し、耐熱性が240℃以下である。有機太陽電池70は、基板72上に下部電極74と、有機光電変換層76と、透明電極(上部電極)78と、保護膜80とが、この順で積層されてなる。透明電極78側から入射光Lが入射される。 Hereinafter, other specific examples of the substrate with an organic functional layer will be described.
The board | substrate with an organic functional layer of this invention can also be called an organic solar cell and an organic EL element, for example.
Fig.5 (a) is typical sectional drawing which shows the organic solar cell of embodiment of this invention, (b) is typical sectional drawing which shows the organic EL element of embodiment of this invention.
An organicsolar cell 70 shown in FIG. 5A has an organic photoelectric conversion layer 76. This organic photoelectric conversion layer 76 corresponds to the organic functional layer of the present invention, and the heat resistance is 240 ° C. or lower. The organic solar cell 70 is formed by laminating a lower electrode 74, an organic photoelectric conversion layer 76, a transparent electrode (upper electrode) 78, and a protective film 80 in this order on a substrate 72. Incident light L is incident from the transparent electrode 78 side.
本発明の有機機能層付き基板は、例えば、有機太陽電池および有機EL素子と呼ばれるものとすることもできる。
図5(a)は、本発明の実施形態の有機太陽電池を示す模式的断面図であり、(b)は、本発明の実施形態の有機EL素子を示す模式的断面図である。
図5(a)に示す有機太陽電池70は有機光電変換層76を有する。この有機光電変換層76が本発明の有機機能層に相当し、耐熱性が240℃以下である。有機太陽電池70は、基板72上に下部電極74と、有機光電変換層76と、透明電極(上部電極)78と、保護膜80とが、この順で積層されてなる。透明電極78側から入射光Lが入射される。 Hereinafter, other specific examples of the substrate with an organic functional layer will be described.
The board | substrate with an organic functional layer of this invention can also be called an organic solar cell and an organic EL element, for example.
Fig.5 (a) is typical sectional drawing which shows the organic solar cell of embodiment of this invention, (b) is typical sectional drawing which shows the organic EL element of embodiment of this invention.
An organic
保護膜80は、上述の保護膜16と同じ組成および密度を有するものであり、保護膜16と同様の製造方法で形成される。このため、その詳細な説明は省略する。基板72が本発明の基材12(図1(a)参照)に相当するものである。
下部電極74、有機光電変換層76および透明電極78は、公知の有機太陽電池に用いられる一般的なもので構成される。このため、その詳細な説明は省略する。
入射光Lの照射により有機光電変換層76で発生した電流は下部電極74と透明電極78で外部に取り出される。
このような構成の有機太陽電池70においても、上述の保護膜16と同じ保護膜80を設けることにより、高温高湿度環境下で、長時間に亘り有機光電変換層76を保護することができる。これにより、有機太陽電池70の耐久性を向上させることができる。しかも、保護膜80は、上述のように透明であり、有機光電変換層76への入射光Lの入射を妨げることがない。 Theprotective film 80 has the same composition and density as the protective film 16 described above, and is formed by the same manufacturing method as the protective film 16. For this reason, the detailed description is abbreviate | omitted. The substrate 72 corresponds to the base material 12 of the present invention (see FIG. 1 (a)).
Thelower electrode 74, the organic photoelectric conversion layer 76, and the transparent electrode 78 are configured by general materials used for known organic solar cells. For this reason, the detailed description is abbreviate | omitted.
The current generated in the organicphotoelectric conversion layer 76 by the irradiation of the incident light L is taken out by the lower electrode 74 and the transparent electrode 78.
Also in the organicsolar cell 70 having such a configuration, the organic photoelectric conversion layer 76 can be protected over a long period of time in a high temperature and high humidity environment by providing the same protective film 80 as the protective film 16 described above. Thereby, durability of the organic solar cell 70 can be improved. Moreover, the protective film 80 is transparent as described above, and does not prevent the incident light L from entering the organic photoelectric conversion layer 76.
下部電極74、有機光電変換層76および透明電極78は、公知の有機太陽電池に用いられる一般的なもので構成される。このため、その詳細な説明は省略する。
入射光Lの照射により有機光電変換層76で発生した電流は下部電極74と透明電極78で外部に取り出される。
このような構成の有機太陽電池70においても、上述の保護膜16と同じ保護膜80を設けることにより、高温高湿度環境下で、長時間に亘り有機光電変換層76を保護することができる。これにより、有機太陽電池70の耐久性を向上させることができる。しかも、保護膜80は、上述のように透明であり、有機光電変換層76への入射光Lの入射を妨げることがない。 The
The
The current generated in the organic
Also in the organic
図5(b)に示す有機EL素子70aは、有機EL層86を用いた発光素子であり、トップエミッション方式と呼ばれるものである。なお、有機EL素子70aにおいて、図5(a)に示す有機太陽電池70と同様に構成物には、同一符号を付し、その詳細な説明は省略する。
有機EL層86が本発明の有機機能層に相当し、耐熱性が240℃以下である。有機EL素子70aは、基板72上にTFT82と、陰極84と、有機EL層86と、透明電極(上部電極)78と、保護膜80とが、この順で積層されている。TFT82、陰極84および透明電極78に電源88が接続されている。保護膜80は、上述の図5(a)に示す有機太陽電池70と同じものである。 Anorganic EL element 70a shown in FIG. 5B is a light emitting element using the organic EL layer 86, and is called a top emission method. In addition, in the organic EL element 70a, the same code | symbol is attached | subjected to a structure similarly to the organic solar cell 70 shown to Fig.5 (a), and the detailed description is abbreviate | omitted.
Theorganic EL layer 86 corresponds to the organic functional layer of the present invention, and the heat resistance is 240 ° C. or lower. In the organic EL element 70a, a TFT 82, a cathode 84, an organic EL layer 86, a transparent electrode (upper electrode) 78, and a protective film 80 are laminated on a substrate 72 in this order. A power source 88 is connected to the TFT 82, the cathode 84 and the transparent electrode 78. The protective film 80 is the same as the organic solar cell 70 shown in FIG.
有機EL層86が本発明の有機機能層に相当し、耐熱性が240℃以下である。有機EL素子70aは、基板72上にTFT82と、陰極84と、有機EL層86と、透明電極(上部電極)78と、保護膜80とが、この順で積層されている。TFT82、陰極84および透明電極78に電源88が接続されている。保護膜80は、上述の図5(a)に示す有機太陽電池70と同じものである。 An
The
有機EL層86は、発光する部位であり、正孔注入層、正孔輸送層、発光層、電子注入・輸送層などが順次積層されたものである。
陰極84と透明電極78とは有機EL層86を発光させるに必要な電圧を印加するためのものであり、TFT82は、有機EL素子70aの発光を制御するためのものである。
電源88は、有機EL層86を発光させるに必要な電圧を発生するものであるとともに、TFT82を駆動するものである。
なお、TFT82、陰極84、有機EL層86および透明電極78は、公知の有機EL素子に用いられる一般的なもので適宜構成される。このため、その詳細な説明は省略する。 Theorganic EL layer 86 is a portion that emits light, and is a layer in which a hole injection layer, a hole transport layer, a light emitting layer, an electron injection / transport layer, and the like are sequentially stacked.
Thecathode 84 and the transparent electrode 78 are for applying a voltage necessary for causing the organic EL layer 86 to emit light, and the TFT 82 is for controlling the light emission of the organic EL element 70a.
The power supply 88 generates a voltage necessary for causing theorganic EL layer 86 to emit light, and drives the TFT 82.
TheTFT 82, the cathode 84, the organic EL layer 86, and the transparent electrode 78 are appropriately configured with general materials used for known organic EL elements. For this reason, the detailed description is abbreviate | omitted.
陰極84と透明電極78とは有機EL層86を発光させるに必要な電圧を印加するためのものであり、TFT82は、有機EL素子70aの発光を制御するためのものである。
電源88は、有機EL層86を発光させるに必要な電圧を発生するものであるとともに、TFT82を駆動するものである。
なお、TFT82、陰極84、有機EL層86および透明電極78は、公知の有機EL素子に用いられる一般的なもので適宜構成される。このため、その詳細な説明は省略する。 The
The
The power supply 88 generates a voltage necessary for causing the
The
このような構成の有機EL素子70aにおいても、上述の保護膜16と同じ保護膜80を設けることにより、高温高湿度環境下で、長時間に亘り有機EL層86を保護することができる。これにより、有機EL素子70aの耐久性を向上させることができる。しかも、保護膜80は、上述のように透明であり、有機EL層86での発光光に影響を及ぼすことがない。
Also in the organic EL element 70a having such a configuration, by providing the same protective film 80 as the above-described protective film 16, the organic EL layer 86 can be protected for a long time in a high temperature and high humidity environment. Thereby, durability of the organic EL element 70a can be improved. Moreover, the protective film 80 is transparent as described above, and does not affect the light emitted from the organic EL layer 86.
本発明の保護膜は、上述のいずれの例に限定されるものではなく、耐熱性が240℃以下の有機機能層を、高温高湿度環境下で長時間に亘り保護し、かつ有機機能層への光の入射および有機機能層からの光の出射を妨げない透明性が要求されるものに適宜利用することができる。
本発明は、基本的に以上のように構成されるものである。以上、本発明の有機機能層付き基板およびその製造方法について詳細に説明したが、本発明は上記実施形態に限定されず、本発明の主旨を逸脱しない範囲において、種々の改良または変更をしてもよいのはもちろんである。 The protective film of the present invention is not limited to any of the above-described examples, and the organic functional layer having a heat resistance of 240 ° C. or lower is protected for a long time in a high-temperature and high-humidity environment. It can be suitably used for those requiring transparency that does not hinder the incidence of light and the emission of light from the organic functional layer.
The present invention is basically configured as described above. As mentioned above, although the board | substrate with an organic functional layer of this invention and its manufacturing method were demonstrated in detail, this invention is not limited to the said embodiment, In the range which does not deviate from the main point of this invention, various improvement or a change is carried out. Of course it is also good.
本発明は、基本的に以上のように構成されるものである。以上、本発明の有機機能層付き基板およびその製造方法について詳細に説明したが、本発明は上記実施形態に限定されず、本発明の主旨を逸脱しない範囲において、種々の改良または変更をしてもよいのはもちろんである。 The protective film of the present invention is not limited to any of the above-described examples, and the organic functional layer having a heat resistance of 240 ° C. or lower is protected for a long time in a high-temperature and high-humidity environment. It can be suitably used for those requiring transparency that does not hinder the incidence of light and the emission of light from the organic functional layer.
The present invention is basically configured as described above. As mentioned above, although the board | substrate with an organic functional layer of this invention and its manufacturing method were demonstrated in detail, this invention is not limited to the said embodiment, In the range which does not deviate from the main point of this invention, various improvement or a change is carried out. Of course it is also good.
以下、本発明の保護膜の効果について具体的に説明する。
本実施例においては、実施例1~9および比較例1~7のサンプルを作製し、本発明の保護膜の効果を確認した。 Hereinafter, the effect of the protective film of the present invention will be specifically described.
In this example, samples of Examples 1 to 9 and Comparative Examples 1 to 7 were prepared, and the effect of the protective film of the present invention was confirmed.
本実施例においては、実施例1~9および比較例1~7のサンプルを作製し、本発明の保護膜の効果を確認した。 Hereinafter, the effect of the protective film of the present invention will be specifically described.
In this example, samples of Examples 1 to 9 and Comparative Examples 1 to 7 were prepared, and the effect of the protective film of the present invention was confirmed.
本実施例では、サンプルとして、基材上に、基材表面の一部の領域に画素電極が形成され、この画素電極を覆うようにして基材上に光電変換層として有機機能層が形成され、この有機機能層上に対向電極が形成されており、この対向電極を覆う保護膜が形成された、構成を簡略化した光電変換素子本体を用いた。
なお、保護膜には、SiOxNyで表わされる酸窒化珪素膜を用いた。
実施例1~9および比較例1~7のサンプルは、保護膜の構成以外、同じ構成の後述の素子ユニットを用いた。 In this embodiment, as a sample, a pixel electrode is formed on a part of the surface of the base material on the base material, and an organic functional layer is formed on the base material as a photoelectric conversion layer so as to cover the pixel electrode. A photoelectric conversion element main body having a simplified structure in which a counter electrode is formed on the organic functional layer and a protective film covering the counter electrode is formed was used.
As the protective film, a silicon oxynitride film represented by SiOxNy was used.
In the samples of Examples 1 to 9 and Comparative Examples 1 to 7, element units described later having the same configuration were used except for the configuration of the protective film.
なお、保護膜には、SiOxNyで表わされる酸窒化珪素膜を用いた。
実施例1~9および比較例1~7のサンプルは、保護膜の構成以外、同じ構成の後述の素子ユニットを用いた。 In this embodiment, as a sample, a pixel electrode is formed on a part of the surface of the base material on the base material, and an organic functional layer is formed on the base material as a photoelectric conversion layer so as to cover the pixel electrode. A photoelectric conversion element main body having a simplified structure in which a counter electrode is formed on the organic functional layer and a protective film covering the counter electrode is formed was used.
As the protective film, a silicon oxynitride film represented by SiOxNy was used.
In the samples of Examples 1 to 9 and Comparative Examples 1 to 7, element units described later having the same configuration were used except for the configuration of the protective film.
以下、素子ユニットについて説明する。
各サンプルには、以下のようにして形成された素子ユニットを用意した。
基材として、厚さが0.7mmの無アルカリガラス基材を用意し、この基材上に、画素電極として、スパッタ法により、厚さ100nmの酸化インジウム錫(ITO)膜を形成した。
次に、基材上に、画像電極を覆うようにして、電子ブロッキング層として、抵抗加熱蒸着法により下記化学式1で示す材料を、蒸着速度10~20nm/sで厚み100nmとなるように蒸着した。次に、有機層(光電変換層)として、下記化学式2で示す材料(フラーレンC60)と下記化学式3で示す材料を、それぞれ蒸着速度16~18nm/s、25~28nm/sで、下記化学式2に示す材料と下記化学式3に示す材料の体積比が1:3になるように共蒸着して、400nmの厚さに形成した。 Hereinafter, the element unit will be described.
For each sample, an element unit formed as follows was prepared.
A non-alkali glass substrate having a thickness of 0.7 mm was prepared as a substrate, and an indium tin oxide (ITO) film having a thickness of 100 nm was formed as a pixel electrode on the substrate by a sputtering method.
Next, a material represented by the following chemical formula 1 was deposited as an electron blocking layer on the substrate so as to have a thickness of 100 nm at a deposition rate of 10 to 20 nm / s as an electron blocking layer so as to cover the image electrode. . Next, as an organic layer (photoelectric conversion layer), a material represented by the following chemical formula 2 (fullerene C 60 ) and a material represented by the following chemical formula 3 are deposited at a deposition rate of 16 to 18 nm / s and 25 to 28 nm / s, respectively. Co-evaporated so that the volume ratio of the material shown in 2 and the material shown in chemical formula 3 below was 1: 3, and formed to a thickness of 400 nm.
各サンプルには、以下のようにして形成された素子ユニットを用意した。
基材として、厚さが0.7mmの無アルカリガラス基材を用意し、この基材上に、画素電極として、スパッタ法により、厚さ100nmの酸化インジウム錫(ITO)膜を形成した。
次に、基材上に、画像電極を覆うようにして、電子ブロッキング層として、抵抗加熱蒸着法により下記化学式1で示す材料を、蒸着速度10~20nm/sで厚み100nmとなるように蒸着した。次に、有機層(光電変換層)として、下記化学式2で示す材料(フラーレンC60)と下記化学式3で示す材料を、それぞれ蒸着速度16~18nm/s、25~28nm/sで、下記化学式2に示す材料と下記化学式3に示す材料の体積比が1:3になるように共蒸着して、400nmの厚さに形成した。 Hereinafter, the element unit will be described.
For each sample, an element unit formed as follows was prepared.
A non-alkali glass substrate having a thickness of 0.7 mm was prepared as a substrate, and an indium tin oxide (ITO) film having a thickness of 100 nm was formed as a pixel electrode on the substrate by a sputtering method.
Next, a material represented by the following chemical formula 1 was deposited as an electron blocking layer on the substrate so as to have a thickness of 100 nm at a deposition rate of 10 to 20 nm / s as an electron blocking layer so as to cover the image electrode. . Next, as an organic layer (photoelectric conversion layer), a material represented by the following chemical formula 2 (fullerene C 60 ) and a material represented by the following chemical formula 3 are deposited at a deposition rate of 16 to 18 nm / s and 25 to 28 nm / s, respectively. Co-evaporated so that the volume ratio of the material shown in 2 and the material shown in chemical formula 3 below was 1: 3, and formed to a thickness of 400 nm.
次に、対向電極として、スパッタ法により、厚さ10nmの酸化インジウム錫(ITO)膜を、有機層を覆うようにして有機層上および基材上に形成した。
Next, as a counter electrode, an indium tin oxide (ITO) film having a thickness of 10 nm was formed on the organic layer and the substrate so as to cover the organic layer by sputtering.
実施例1のサンプルは、以下のようにして作製した。
このようにして準備された素子ユニットの対向電極を覆うようにして、対向電極上および基材上に、保護膜として、プラズマCVD法により、酸窒化珪素膜(SiOxNy膜)を、300nmの厚さに形成した。このようにして、実施例1のサンプルを作製した。 The sample of Example 1 was produced as follows.
A silicon oxynitride film (SiOxNy film) having a thickness of 300 nm is formed as a protective film on the counter electrode and the base material by plasma CVD so as to cover the counter electrode of the element unit thus prepared. Formed. Thus, the sample of Example 1 was produced.
このようにして準備された素子ユニットの対向電極を覆うようにして、対向電極上および基材上に、保護膜として、プラズマCVD法により、酸窒化珪素膜(SiOxNy膜)を、300nmの厚さに形成した。このようにして、実施例1のサンプルを作製した。 The sample of Example 1 was produced as follows.
A silicon oxynitride film (SiOxNy film) having a thickness of 300 nm is formed as a protective film on the counter electrode and the base material by plasma CVD so as to cover the counter electrode of the element unit thus prepared. Formed. Thus, the sample of Example 1 was produced.
実施例1~9および比較例1~7の各サンプルの保護膜の組成は、下記表1に示す通りである。なお、保護膜は、所定の組成および密度となるように、予め成膜条件(成膜温度(基板温度)、成膜時の圧力、成膜時の電力、ガス種(SiH4、NH3、N2O)およびガスの混合比等)を求めておき、その製造条件で成膜した。実施例1~9および比較例1、6は、基板温度を154℃とした。
The composition of the protective film of each sample of Examples 1 to 9 and Comparative Examples 1 to 7 is as shown in Table 1 below. It should be noted that the protective film is formed in advance so as to have a predetermined composition and density (film formation temperature (substrate temperature), film formation pressure, film formation power, gas type (SiH 4 , NH 3 , N 2 O) and the mixture ratio of the gas, etc.) to previously obtain was formed at the production conditions. In Examples 1 to 9 and Comparative Examples 1 and 6, the substrate temperature was 154 ° C.
本実施例では、実施例1~9および比較例1~7の各サンプルの保護膜について、膜密度、膜組成を測定し、エリプソメータを用いて波長550nmにおける屈折率を測定した。この結果を下記表1に示す。
また、実施例1~9および比較例1~7の各サンプルを、温度85℃相対湿度85%の環境に放置し、前述の環境下で放置後の暗電流が、前述の環境に放置する前の2倍の値になる迄の時間を測定した。この測定時間を寿命とした。この結果を下記表1に示す。 In this example, the film density and film composition of the protective films of the samples of Examples 1 to 9 and Comparative Examples 1 to 7 were measured, and the refractive index at a wavelength of 550 nm was measured using an ellipsometer. The results are shown in Table 1 below.
Further, the samples of Examples 1 to 9 and Comparative Examples 1 to 7 were left in an environment having a temperature of 85 ° C. and a relative humidity of 85%, and the dark current after being left in the above environment was not left in the above environment. The time required to reach twice the value was measured. This measurement time was defined as the life. The results are shown in Table 1 below.
また、実施例1~9および比較例1~7の各サンプルを、温度85℃相対湿度85%の環境に放置し、前述の環境下で放置後の暗電流が、前述の環境に放置する前の2倍の値になる迄の時間を測定した。この測定時間を寿命とした。この結果を下記表1に示す。 In this example, the film density and film composition of the protective films of the samples of Examples 1 to 9 and Comparative Examples 1 to 7 were measured, and the refractive index at a wavelength of 550 nm was measured using an ellipsometer. The results are shown in Table 1 below.
Further, the samples of Examples 1 to 9 and Comparative Examples 1 to 7 were left in an environment having a temperature of 85 ° C. and a relative humidity of 85%, and the dark current after being left in the above environment was not left in the above environment. The time required to reach twice the value was measured. This measurement time was defined as the life. The results are shown in Table 1 below.
膜密度については、以下のようにして測定した。
膜密度の測定機器には、リガク製ATX-Gを使用した。X線源にはCuターゲットを用い、50keV-300mAでX線を発生した。S1スリットは幅0.5mm、高さ5mm。入射側光学素子はGe(220)結晶。S2スリットは幅0.05mm、高さ10mm。Receivingスリットは幅0.1mm、高さ10mm。受光側光学素子は無し。Gurardスリットは幅0.2mm、高さ20mm。スキャン軸は2θ/ω、スキャン範囲は0~2°、サンプリング範囲は0.001°スキャン速度は0.1°/min。実測のプロファイルのフィッティングシミュレーションにより膜密度を計算した。 The film density was measured as follows.
Rigaku ATX-G was used as the film density measuring instrument. A Cu target was used as the X-ray source, and X-rays were generated at 50 keV-300 mA. The S1 slit is 0.5 mm wide and 5 mm high. The incident side optical element is a Ge (220) crystal. The S2 slit has a width of 0.05 mm and a height of 10 mm. The receiving slit has a width of 0.1 mm and a height of 10 mm. No light receiving side optical element. The Gurard slit is 0.2 mm wide and 20 mm high. The scan axis is 2θ / ω, the scan range is 0 to 2 °, the sampling range is 0.001 °, and the scan speed is 0.1 ° / min. The film density was calculated by fitting simulation of the measured profile.
膜密度の測定機器には、リガク製ATX-Gを使用した。X線源にはCuターゲットを用い、50keV-300mAでX線を発生した。S1スリットは幅0.5mm、高さ5mm。入射側光学素子はGe(220)結晶。S2スリットは幅0.05mm、高さ10mm。Receivingスリットは幅0.1mm、高さ10mm。受光側光学素子は無し。Gurardスリットは幅0.2mm、高さ20mm。スキャン軸は2θ/ω、スキャン範囲は0~2°、サンプリング範囲は0.001°スキャン速度は0.1°/min。実測のプロファイルのフィッティングシミュレーションにより膜密度を計算した。 The film density was measured as follows.
Rigaku ATX-G was used as the film density measuring instrument. A Cu target was used as the X-ray source, and X-rays were generated at 50 keV-300 mA. The S1 slit is 0.5 mm wide and 5 mm high. The incident side optical element is a Ge (220) crystal. The S2 slit has a width of 0.05 mm and a height of 10 mm. The receiving slit has a width of 0.1 mm and a height of 10 mm. No light receiving side optical element. The Gurard slit is 0.2 mm wide and 20 mm high. The scan axis is 2θ / ω, the scan range is 0 to 2 °, the sampling range is 0.001 °, and the scan speed is 0.1 ° / min. The film density was calculated by fitting simulation of the measured profile.
膜の組成は、以下のようにして測定(XPS)した。
膜組成の測定機器には、PHI製QuanteraSXMとX線源として15kV-25Wの単色化したAl-Kα線を使用した。深さ方向分析はAr+エッチング/XPSで行った。Ar+エッチングに関してはAr+の加速電圧を3kVとし、エッチング面積を2×2mm2とした。XPSに関してはX線照射範囲および分析範囲を300×300μm2とし、Pass Energyを112eV、Stepを0.2eVとした。帯電補正はありとし(電子銃・低速イオン銃併用)、C1s,O1s,N1s,Si2pの各強度を感度係数で補正し、原子数比に変換した。 The composition of the film was measured (XPS) as follows.
As a measurement device for the film composition, Quantera SXM manufactured by PHI and a monochromatic Al—Kα ray of 15 kV-25 W as an X-ray source were used. The depth direction analysis was performed by Ar + etching / XPS. Regarding Ar + etching, the acceleration voltage of Ar + was 3 kV, and the etching area was 2 × 2 mm 2 . Regarding XPS, the X-ray irradiation range and the analysis range were 300 × 300 μm 2 , the pass energy was 112 eV, and the step was 0.2 eV. There was charging correction (both electron gun and low-speed ion gun), and each intensity of C1s, O1s, N1s, and Si2p was corrected with a sensitivity coefficient, and converted to an atomic ratio.
膜組成の測定機器には、PHI製QuanteraSXMとX線源として15kV-25Wの単色化したAl-Kα線を使用した。深さ方向分析はAr+エッチング/XPSで行った。Ar+エッチングに関してはAr+の加速電圧を3kVとし、エッチング面積を2×2mm2とした。XPSに関してはX線照射範囲および分析範囲を300×300μm2とし、Pass Energyを112eV、Stepを0.2eVとした。帯電補正はありとし(電子銃・低速イオン銃併用)、C1s,O1s,N1s,Si2pの各強度を感度係数で補正し、原子数比に変換した。 The composition of the film was measured (XPS) as follows.
As a measurement device for the film composition, Quantera SXM manufactured by PHI and a monochromatic Al—Kα ray of 15 kV-25 W as an X-ray source were used. The depth direction analysis was performed by Ar + etching / XPS. Regarding Ar + etching, the acceleration voltage of Ar + was 3 kV, and the etching area was 2 × 2 mm 2 . Regarding XPS, the X-ray irradiation range and the analysis range were 300 × 300 μm 2 , the pass energy was 112 eV, and the step was 0.2 eV. There was charging correction (both electron gun and low-speed ion gun), and each intensity of C1s, O1s, N1s, and Si2p was corrected with a sensitivity coefficient, and converted to an atomic ratio.
なお、暗電流については、光電変換素子本体を遮光した状態で、60℃の環境下で、対向電極側に2×105V/cmの電場を印加し、この状態でソースメータ(Keithley社製6430)を用いて測定された電流の値を暗電流とした。
なお、比較例2~5、7は、保護膜を形成する際に、基板温度が370℃と高く、保護膜を形成することができたものの有機層(光電変換層)が損傷してしまった。このため、下記表1の「85℃85%RH経時耐性(相対時間)」の欄には「有機破壊」と記した。 As for dark current, an electric field of 2 × 10 5 V / cm is applied to the counter electrode side in an environment of 60 ° C. with the photoelectric conversion element body shielded from light, and in this state, a source meter (manufactured by Keithley) 6430) was taken as the dark current value.
In Comparative Examples 2 to 5 and 7, when the protective film was formed, the substrate temperature was as high as 370 ° C., and although the protective film could be formed, the organic layer (photoelectric conversion layer) was damaged. . For this reason, “Organic destruction” is described in the column of “85 ° C. and 85% RH resistance (relative time)” in Table 1 below.
なお、比較例2~5、7は、保護膜を形成する際に、基板温度が370℃と高く、保護膜を形成することができたものの有機層(光電変換層)が損傷してしまった。このため、下記表1の「85℃85%RH経時耐性(相対時間)」の欄には「有機破壊」と記した。 As for dark current, an electric field of 2 × 10 5 V / cm is applied to the counter electrode side in an environment of 60 ° C. with the photoelectric conversion element body shielded from light, and in this state, a source meter (manufactured by Keithley) 6430) was taken as the dark current value.
In Comparative Examples 2 to 5 and 7, when the protective film was formed, the substrate temperature was as high as 370 ° C., and although the protective film could be formed, the organic layer (photoelectric conversion layer) was damaged. . For this reason, “Organic destruction” is described in the column of “85 ° C. and 85% RH resistance (relative time)” in Table 1 below.
上記表1に示すように、実施例1~9は、温度85℃相対湿度85%の環境下でも、暗電流が2倍になるまでの時間が最低でも実施例1の100時間と長く、耐久性を向上させることができた。
一方、比較例1は、xの値が本発明の上限値を超え、yの式も満たしておらず、密度も本発明の下限値未満であった。比較例1は、屈折率が低く、温度85℃相対湿度85%耐性も10時間と低い。
比較例6は、保護膜の膜密度が本発明の下限値未満であり、屈折率が低く、温度85℃相対湿度85%耐性も50時間と低い。 As shown in Table 1 above, in Examples 1 to 9, even in an environment where the temperature is 85 ° C. and the relative humidity is 85%, the time until the dark current doubles is at least 100 hours as long as Example 1, and the durability is long. It was possible to improve the performance.
On the other hand, in Comparative Example 1, the value of x exceeded the upper limit value of the present invention, the expression of y was not satisfied, and the density was also less than the lower limit value of the present invention. Comparative Example 1 has a low refractive index and a low temperature of 85 ° C. and a relative humidity of 85%, which is as low as 10 hours.
In Comparative Example 6, the film density of the protective film is less than the lower limit of the present invention, the refractive index is low, and the temperature 85 ° C. and relative humidity 85% resistance is also low, 50 hours.
一方、比較例1は、xの値が本発明の上限値を超え、yの式も満たしておらず、密度も本発明の下限値未満であった。比較例1は、屈折率が低く、温度85℃相対湿度85%耐性も10時間と低い。
比較例6は、保護膜の膜密度が本発明の下限値未満であり、屈折率が低く、温度85℃相対湿度85%耐性も50時間と低い。 As shown in Table 1 above, in Examples 1 to 9, even in an environment where the temperature is 85 ° C. and the relative humidity is 85%, the time until the dark current doubles is at least 100 hours as long as Example 1, and the durability is long. It was possible to improve the performance.
On the other hand, in Comparative Example 1, the value of x exceeded the upper limit value of the present invention, the expression of y was not satisfied, and the density was also less than the lower limit value of the present invention. Comparative Example 1 has a low refractive index and a low temperature of 85 ° C. and a relative humidity of 85%, which is as low as 10 hours.
In Comparative Example 6, the film density of the protective film is less than the lower limit of the present invention, the refractive index is low, and the temperature 85 ° C. and relative humidity 85% resistance is also low, 50 hours.
比較例2~5、7は、上述のように基板温度が370℃と高く有機破壊が生じた。また、比較例2は、保護膜に関しても、yの式を満たしておらず、密度も本発明の上限値を超えている。
比較例3は、保護膜に関しても、xの値が本発明の下限値未満であり、yの式も満たしていない。比較例4は、保護膜に関しても、yの式を満たしておらず、密度も本発明の上限値を超えている。
比較例5は、保護膜に関してもyの式を満たしていない。比較例7は、保護膜に関しても密度が本発明の上限値を超えている。 In Comparative Examples 2 to 5, and 7, as described above, the substrate temperature was as high as 370 ° C., and organic breakdown occurred. In Comparative Example 2, the protective film does not satisfy the equation of y, and the density exceeds the upper limit of the present invention.
In Comparative Example 3, the value of x is less than the lower limit of the present invention, and the formula of y is not satisfied also for the protective film. In Comparative Example 4, the protective film does not satisfy the expression y, and the density exceeds the upper limit of the present invention.
Comparative Example 5 does not satisfy the formula of y for the protective film. In Comparative Example 7, the density of the protective film also exceeds the upper limit of the present invention.
比較例3は、保護膜に関しても、xの値が本発明の下限値未満であり、yの式も満たしていない。比較例4は、保護膜に関しても、yの式を満たしておらず、密度も本発明の上限値を超えている。
比較例5は、保護膜に関してもyの式を満たしていない。比較例7は、保護膜に関しても密度が本発明の上限値を超えている。 In Comparative Examples 2 to 5, and 7, as described above, the substrate temperature was as high as 370 ° C., and organic breakdown occurred. In Comparative Example 2, the protective film does not satisfy the equation of y, and the density exceeds the upper limit of the present invention.
In Comparative Example 3, the value of x is less than the lower limit of the present invention, and the formula of y is not satisfied also for the protective film. In Comparative Example 4, the protective film does not satisfy the expression y, and the density exceeds the upper limit of the present invention.
Comparative Example 5 does not satisfy the formula of y for the protective film. In Comparative Example 7, the density of the protective film also exceeds the upper limit of the present invention.
10 有機層付き基板
12 基材
14 有機機能層
16、80 保護膜
20 撮像素子
30 基板
32 絶縁層
34 画素電極(下部電極)
36 有機層
48 オーバーコート層
50 電子ブロッキング層
52 光電変換層
70 有機太陽電池
70a 有機EL素子 DESCRIPTION OFSYMBOLS 10 Substrate with organic layer 12 Base material 14 Organic functional layer 16, 80 Protective film 20 Imaging element 30 Substrate 32 Insulating layer 34 Pixel electrode (lower electrode)
36organic layer 48 overcoat layer 50 electron blocking layer 52 photoelectric conversion layer 70 organic solar cell 70a organic EL element
12 基材
14 有機機能層
16、80 保護膜
20 撮像素子
30 基板
32 絶縁層
34 画素電極(下部電極)
36 有機層
48 オーバーコート層
50 電子ブロッキング層
52 光電変換層
70 有機太陽電池
70a 有機EL素子 DESCRIPTION OF
36
Claims (6)
- 基材と、
基材上に配置された有機機能層と、
前記有機機能層上に配置された保護膜とを有し、
前記保護膜は、SiOxNyで表わされる酸窒化珪素で構成され、前記x、yは0.5≦x≦1.0、かつ-2.2y+2.1≦x≦-2.2y+2.41を満たしており、
前記保護膜の密度をρ(g/m3)とするとき、2.20(g/m3)≦ρ≦2.60(g/m3)であることを特徴とする有機機能層付き基板。 A substrate;
An organic functional layer disposed on the substrate;
A protective film disposed on the organic functional layer,
The protective film is made of silicon oxynitride represented by SiOxNy, and the x and y satisfy 0.5 ≦ x ≦ 1.0 and −2.2y + 2.1 ≦ x ≦ −2.2y + 2.41. And
2. The substrate with an organic functional layer, wherein 2.20 (g / m 3 ) ≦ ρ ≦ 2.60 (g / m 3 ) when the density of the protective film is ρ (g / m 3 ) . - 前記有機機能層は、光が照射されると電荷を発生する有機光電変換層であり、
前記有機光電変換層は、前記基材側に下部電極が設けられ、前記基材の反対側に透明な上部電極が設けられており、
前記上部電極上に前記保護膜が配置されている請求項1に記載の有機機能層付き基板。 The organic functional layer is an organic photoelectric conversion layer that generates charges when irradiated with light,
The organic photoelectric conversion layer is provided with a lower electrode on the substrate side and a transparent upper electrode on the opposite side of the substrate,
The substrate with an organic functional layer according to claim 1, wherein the protective film is disposed on the upper electrode. - 前記有機機能層は、有機物を含むカラーフィルタ層であり、
前記カラーフィルタ層上に前記保護膜が配置されている請求項1に記載の有機機能層付き基板。 The organic functional layer is a color filter layer containing an organic substance,
The substrate with an organic functional layer according to claim 1, wherein the protective film is disposed on the color filter layer. - 前記x、yは0.5≦x≦1.0、かつ-2.2y+2.1≦x≦-2.2y+2.32を満たす請求項1~3のいずれか1項に記載の有機機能層付き基板。 The organic functional layer according to claim 1, wherein x and y satisfy 0.5 ≦ x ≦ 1.0 and −2.2y + 2.1 ≦ x ≦ −2.2y + 2.32. substrate.
- 前記保護膜の密度ρ(g/m3)は、2.30(g/m3)≦ρ≦2.60(g/m3)である請求項1~4のいずれか1項に記載の有機機能層付き基板。 5. The density ρ (g / m 3 ) of the protective film is 2.30 (g / m 3 ) ≦ ρ ≦ 2.60 (g / m 3 ), according to any one of claims 1 to 4. Substrate with organic functional layer.
- 基材上に配置された有機機能層上に、SiOxNyで表わされる酸窒化珪素で構成される保護膜を形成する工程を有し、
前記SiOxNyの前記x、yは0.5≦x≦1.0、かつ-2.2y+2.1≦x≦-2.2y+2.41を満たしており、前記保護膜の密度をρ(g/m3)とするとき、2.20(g/m3)≦ρ≦2.60(g/m3)であることを特徴とする有機機能層付き基板の製造方法。 Forming a protective film composed of silicon oxynitride represented by SiOxNy on the organic functional layer disposed on the substrate;
The x and y of the SiOxNy satisfy 0.5 ≦ x ≦ 1.0 and −2.2y + 2.1 ≦ x ≦ −2.2y + 2.41, and the density of the protective film is ρ (g / m 3 ), 2.20 (g / m 3 ) ≦ ρ ≦ 2.60 (g / m 3 ), A method for producing a substrate with an organic functional layer,
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