TW201522083A - Substrate with organic function layer and method of manufacturing same - Google Patents

Substrate with organic function layer and method of manufacturing same Download PDF

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TW201522083A
TW201522083A TW103138460A TW103138460A TW201522083A TW 201522083 A TW201522083 A TW 201522083A TW 103138460 A TW103138460 A TW 103138460A TW 103138460 A TW103138460 A TW 103138460A TW 201522083 A TW201522083 A TW 201522083A
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layer
organic
protective film
substrate
film
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TW103138460A
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Shinji Imai
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Fujifilm Corp
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/22Absorbing filters
    • G02B5/223Absorbing filters containing organic substances, e.g. dyes, inks or pigments
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K30/00Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
    • H10K30/80Constructional details
    • H10K30/88Passivation; Containers; Encapsulations
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • H10K50/844Encapsulations
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K2101/00Properties of the organic materials covered by group H10K85/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Solid State Image Pick-Up Elements (AREA)
  • Light Receiving Elements (AREA)
  • Photovoltaic Devices (AREA)
  • Optical Filters (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

A substrate with an organic function layer is provided, which includes: a substrate, an organic function layer disposed on the substrate, and a protective film disposed on the organic function layer. The protective film includes a silicon oxynitride represented by SiOxNy, wherein x and y satisfy 0.5 ≤ x ≤ 1.0, and -2.2y+2.1 ≤ x ≤ -2.2y+2.41. When a density of the protective film is set to [rho] (g/m3), 2.20(g/m3) ≤ [rho] ≤ 2.60(g/m3).

Description

帶有機機能層基板及其製造方法 Machine function layer substrate and manufacturing method thereof

本發明是有關於一種包含保護有機機能層的保護膜的帶有機機能層基板及其製造方法,特別是有關於一種可應用於彩色濾光片、攝影元件、有機太陽電池及有機電致發光(electroluminescence,EL)等中之帶有機機能層基板及其製造方法。 The invention relates to an organic functional layer substrate comprising a protective film for protecting an organic functional layer and a manufacturing method thereof, in particular to a color filter, a photographic element, an organic solar cell and an organic electroluminescence ( An organic functional layer substrate with electroluminescence, EL) or the like and a method for producing the same.

現在,提出了使用有機光電轉換層的彩色攝影裝置。現有的彩色攝影裝置包含:畫素電極,形成於形成有訊號讀出電路之半導體基板上;有機光電轉換層,形成於畫素電極上;對向電極(上部電極),形成於有機光電轉換層上;保護膜,形成於該對向電極上,對該對向電極進行保護;彩色濾光片等。保護膜包含由電漿化學氣相沈積(chemical vapor deposition,CVD)法而形成的SiOxNy膜。此種保護膜自先前起便有各種提案(參照專利文獻1、專利文獻2及非專利文獻1)。 Now, a color photographing apparatus using an organic photoelectric conversion layer has been proposed. A conventional color photographing apparatus includes: a pixel electrode formed on a semiconductor substrate on which a signal readout circuit is formed; an organic photoelectric conversion layer formed on a pixel electrode; and a counter electrode (upper electrode) formed on the organic photoelectric conversion layer And a protective film formed on the opposite electrode to protect the opposite electrode; a color filter or the like. The protective film contains a SiOxNy film formed by a plasma chemical vapor deposition (CVD) method. There have been various proposals for such a protective film since the prior art (see Patent Document 1, Patent Document 2, and Non-Patent Document 1).

於專利文獻1中記載了於包含有機光電轉換層的攝影元 件中,使用藉由電漿CVD法而形成的氮氧化矽膜(SiOxNy膜)作為保護對向電極的保護膜。記載了在該保護膜為單層的情況下,保護膜整體的內部應力為-50MPa~+60MPa。 Patent Document 1 describes a photography element including an organic photoelectric conversion layer. In the case, a hafnium oxynitride film (SiOxNy film) formed by a plasma CVD method is used as a protective film for protecting the counter electrode. It is described that when the protective film is a single layer, the internal stress of the entire protective film is -50 MPa to +60 MPa.

於專利文獻2中記載了一種阻氣膜,其於聚醯亞胺膜的兩個面上依序形成有耐溶劑層(丙烯酸系硬化樹脂)、酚酞基聚合物(cardo polymer)層(環氧系硬化樹脂)、氮氧化矽層。記載了該氮氧化矽層是由電漿CVD法而形成者。 Patent Document 2 describes a gas barrier film in which a solvent resistant layer (acrylic hardening resin) and a phenolphthalein polymer layer (epoxy) are sequentially formed on both surfaces of a polyimide film. It is a hardening resin) and a ruthenium oxynitride layer. It is described that the ruthenium oxynitride layer is formed by a plasma CVD method.

而且,除此以外亦記載了如下的阻氣膜,其藉由濺鍍而於耐溶劑層(丙烯酸系硬化樹脂)上形成SiOxNy層作為阻氣層,於其上形成酚酞基聚合物層,於該酚酞基聚合物層上形成氮氧化矽層。 Further, in addition to the above, a gas barrier film is formed which forms a SiOxNy layer as a gas barrier layer on a solvent resistant layer (acrylic cured resin) by sputtering, and forms a phenolphthalein-based polymer layer thereon. A ruthenium oxynitride layer is formed on the phenolphthalein-based polymer layer.

於專利文獻2中,記載了適合障壁性的SiNxOy的組成是x=0.5~1.5、y=0.15~1。記載了x的較佳範圍是0.5~1.5、更佳範圍是0.7~1.3,y的較佳範圍是0.15~1,更佳範圍是0.3~0.7。 Patent Document 2 describes that the composition of SiNxOy suitable for barrier properties is x=0.5 to 1.5 and y=0.15 to 1. It is described that the preferred range of x is from 0.5 to 1.5, more preferably from 0.7 to 1.3, the preferred range of y is from 0.15 to 1, and more preferably from 0.3 to 0.7.

於非專利文獻1中記載了於基板溫度為350℃下,藉由電漿CVD法而形成SiOxNy膜的方法。於非專利文獻1中考察SiOxNy膜的組成與物理性質,表示了SiOxNy膜的組成、與折射率與密度的關係。除此以外,表示了SiOxNy膜的折射率與密度的關係。 Non-Patent Document 1 describes a method of forming an SiOxNy film by a plasma CVD method at a substrate temperature of 350 °C. The composition and physical properties of the SiOxNy film are examined in Non-Patent Document 1, and the relationship between the composition of the SiOxNy film and the refractive index and density is shown. In addition to this, the relationship between the refractive index and the density of the SiOxNy film is shown.

[現有技術文獻] [Prior Art Literature]

[專利文獻] [Patent Literature]

[專利文獻1]日本專利特開2013-118363號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2013-118363

[專利文獻2]日本專利特開2009-241483號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2009-241483

[非專利文獻] [Non-patent literature]

[非專利文獻1] M.Jozwik等人,固體薄膜(Thin Solid Films) 468 (2004) 84-92. [Non-Patent Document 1] M. Jozwik et al., Thin Solid Films 468 (2004) 84-92.

如上所述,關於作為保護膜而使用的SiOxNy膜,存在有關於內部應力、膜組成及膜密度的記載。然而,並無透明、具有規定的折射率且障壁性優異的作為保護膜而使用的SiOxNy膜,現狀是並無透明且膜的穩定性優異者。 As described above, the SiOxNy film used as the protective film has a description of internal stress, film composition, and film density. However, the SiOxNy film which is used as a protective film which is transparent and has a predetermined refractive index and has excellent barrier properties is not transparent and has excellent film stability.

本發明的目的在於解決基於所述現有技術的問題點,提供包含透明且膜的穩定性優異的保護膜的帶有機機能層基板及其製造方法。 An object of the present invention is to provide an organic functional layer substrate and a method for producing the same, which are provided with a protective film which is transparent and excellent in stability of a film, based on the problems of the prior art.

為了達成所述目的,本發明的第1態樣是提供一種帶有機機能層基板,其特徵在於:包含基材、配置於基材上的有機機能層、配置於有機機能層上的保護膜;保護膜包含SiOxNy所表示的氮氧化矽,x、y滿足0.5≦x≦1.0、且-2.2y+2.1≦x≦-2.2y+2.41,於將保護膜的密度設為ρ(g/m3)時,2.20(g/m3)≦ρ≦2.60(g/m3)。 In order to achieve the object, a first aspect of the present invention provides a substrate with an organic functional layer, comprising: a substrate; an organic functional layer disposed on the substrate; and a protective film disposed on the organic functional layer; The protective film contains bismuth oxynitride represented by SiOxNy, x, y satisfies 0.5 ≦ x ≦ 1.0, and -2.2 y + 2.1 ≦ x ≦ - 2.2 y + 2.41, and the density of the protective film is set to ρ (g/m 3 ) When it is 2.20 (g/m 3 ) ≦ρ≦ 2.60 (g/m 3 ).

例如,較佳的是有機機能層是若照射光則產生電荷的有機光電轉換層,有機光電轉換層於基材側設有下部電極,於基材的相反側設有透明的上部電極,於上部電極上配置有保護膜。 For example, it is preferable that the organic functional layer is an organic photoelectric conversion layer that generates charges when irradiated with light, the organic photoelectric conversion layer is provided with a lower electrode on the substrate side, and a transparent upper electrode is provided on the opposite side of the substrate, and the upper electrode is provided on the upper electrode. A protective film is disposed on the upper surface.

而且,例如有機機能層是包含有機物的彩色濾光片層,於彩 色濾光片層上配置有保護膜。 Moreover, for example, the organic functional layer is a color filter layer containing organic matter, in color A protective film is disposed on the color filter layer.

另外,較佳的是x、y滿足0.5≦x≦1.0、且-2.2y+2.1≦x≦-2.2y+2.32。較佳的是保護膜的密度ρ(g/m3)為2.30(g/m3)≦ρ≦2.60(g/m3)。 Further, it is preferable that x, y satisfy 0.5 ≦ x ≦ 1.0, and -2.2 y + 2.1 ≦ x ≦ - 2.2 y + 2.32. It is preferred that the density ρ (g/m 3 ) of the protective film is 2.30 (g/m 3 ) ≦ρ ≦ 2.60 (g/m 3 ).

本發明的第2態樣是提供一種帶有機機能層基板的製造方法,其特徵在於:包含於基材上所配置的有機機能層上,形成包含SiOxNy所表示的氮氧化矽的保護膜的步驟,SiOxNy的x、y滿足0.5≦x≦1.0、且-2.2y+2.1≦x≦-2.2y+2.41,於將保護膜的密度設為ρ(g/m3)時,2.20(g/m3)≦ρ≦2.60(g/m3)。 According to a second aspect of the invention, there is provided a method of producing a substrate with an organic functional layer, comprising the step of forming a protective film comprising cerium oxynitride represented by SiOxNy on an organic functional layer disposed on a substrate. , x and y of SiOxNy satisfy 0.5≦x≦1.0, and -2.2y+2.1≦x≦-2.2y+2.41, when the density of the protective film is ρ(g/m 3 ), 2.20 (g/m) 3 ) ≦ρ≦ 2.60 (g/m 3 ).

藉由本發明可提供包含透明且膜的穩定性優異的保護膜的帶有機機能層基板。 According to the present invention, it is possible to provide an organic functional layer substrate comprising a protective film which is transparent and excellent in stability of a film.

而且,藉由本發明可製造包含透明且膜的穩定性優異的保護膜的帶有機機能層基板。 Further, according to the present invention, an organic functional layer-attached substrate comprising a protective film which is transparent and excellent in stability of a film can be produced.

10‧‧‧帶有機機能層基板 10‧‧‧With organic functional layer substrate

12‧‧‧基材 12‧‧‧Substrate

14‧‧‧有機機能層 14‧‧‧Organic functional layer

16、80‧‧‧保護膜 16, 80‧‧‧ protective film

20‧‧‧攝影元件 20‧‧‧Photographic components

30、72‧‧‧基板 30, 72‧‧‧ substrate

32‧‧‧絕緣層 32‧‧‧Insulation

32a‧‧‧絕緣層的表面 32a‧‧‧ Surface of the insulation

34‧‧‧畫素電極(下部電極) 34‧‧‧ pixel electrodes (lower electrode)

35‧‧‧電路基板 35‧‧‧ circuit board

36‧‧‧有機層 36‧‧‧Organic layer

38‧‧‧對向電極(上部電極) 38‧‧‧ opposite electrode (upper electrode)

40‧‧‧保護膜(密封層) 40‧‧‧Protective film (sealing layer)

40a‧‧‧保護膜的表面 40a‧‧‧Surface of protective film

42‧‧‧彩色濾光片 42‧‧‧Color filters

44‧‧‧隔板 44‧‧‧Baffle

46‧‧‧遮光層 46‧‧‧Lighting layer

47‧‧‧遮光層的表面 47‧‧‧ Surface of the light-shielding layer

48‧‧‧披覆層 48‧‧‧coating

50‧‧‧電子阻隔層 50‧‧‧Electronic barrier

50a‧‧‧電子阻隔層的表面 50a‧‧‧ Surface of the electronic barrier layer

52‧‧‧光電轉換層 52‧‧‧Photoelectric conversion layer

60‧‧‧讀出電路 60‧‧‧Readout circuit

62‧‧‧對向電極電壓供給部 62‧‧‧ Counter electrode voltage supply unit

64‧‧‧第1連接部 64‧‧‧1st connection

66‧‧‧第2連接部 66‧‧‧2nd connection

68‧‧‧配線層 68‧‧‧Wiring layer

70‧‧‧有機太陽電池 70‧‧‧Organic solar cells

70a‧‧‧有機EL元件 70a‧‧‧Organic EL components

74‧‧‧下部電極 74‧‧‧lower electrode

76‧‧‧有機光電轉換層 76‧‧‧Organic photoelectric conversion layer

78‧‧‧透明電極(上部電極) 78‧‧‧Transparent electrode (upper electrode)

82‧‧‧TFT 82‧‧‧TFT

84‧‧‧陰極 84‧‧‧ cathode

86‧‧‧有機EL層 86‧‧‧Organic EL layer

88‧‧‧電源 88‧‧‧Power supply

L‧‧‧入射光 L‧‧‧ incident light

Px‧‧‧單位畫素 Px‧‧‧unit pixels

圖1(a)是表示本發明的實施形態的帶有機機能層基板的示意圖,圖1(b)是表示於本發明的實施形態的帶有機機能層基板中形成保護膜之前的狀態的示意圖。 Fig. 1 (a) is a schematic view showing an organic functional layer substrate according to an embodiment of the present invention, and Fig. 1 (b) is a schematic view showing a state before a protective film is formed in the organic functional layer substrate according to the embodiment of the present invention.

圖2是表示本發明的實施形態的攝影元件的示意性剖面圖。 Fig. 2 is a schematic cross-sectional view showing an image pickup element according to an embodiment of the present invention.

圖3(a)及圖3(b)是按照步驟順序表示本發明的實施形態的攝影元件的製造方法的示意性剖面圖。 3(a) and 3(b) are schematic cross-sectional views showing a method of manufacturing an imaging element according to an embodiment of the present invention in order of steps.

圖4(a)及圖4(b)是按照步驟順序表示本發明的實施形態的攝影元件的製造方法的示意性剖面圖,表示圖3(b)的後製程。 4(a) and 4(b) are schematic cross-sectional views showing a method of manufacturing an imaging element according to an embodiment of the present invention in order of steps, and showing a post process of Fig. 3(b).

圖5(a)是表示本發明的實施形態的有機太陽電池的示意性剖面圖,圖5(b)是表示本發明的實施形態的有機EL元件的示意性剖面圖。 Fig. 5 (a) is a schematic cross-sectional view showing an organic solar cell according to an embodiment of the present invention, and Fig. 5 (b) is a schematic cross-sectional view showing an organic EL device according to an embodiment of the present invention.

以下,基於隨附圖式中所示之適宜實施形態,對本發明的帶有機機能層基板及其製造方法加以詳細說明。 Hereinafter, the organic functional layer-attached substrate of the present invention and a method for producing the same will be described in detail based on a preferred embodiment shown in the accompanying drawings.

圖1(a)是表示本發明的實施形態的帶有機機能層基板的示意圖,圖1(b)是表示於本發明的實施形態的帶有機機能層基板中形成保護膜之前的狀態的示意圖。 Fig. 1 (a) is a schematic view showing an organic functional layer substrate according to an embodiment of the present invention, and Fig. 1 (b) is a schematic view showing a state before a protective film is formed in the organic functional layer substrate according to the embodiment of the present invention.

如圖1(a)所示,帶有機機能層基板10包含基材12、有機機能層14、保護膜16。 As shown in FIG. 1(a), the organic-functional layer substrate 10 includes a substrate 12, an organic functional layer 14, and a protective film 16.

基材12是對有機機能層14與保護膜16進行支撐者。基材12可支撐有機機能層14與保護膜16,且對於製作有機機能層14及保護膜16時所施加的熱等具有規定的強度。例如由平板而構成。基材12例如可使用玻璃基材、帶絕緣層金屬基材、樹脂基材及金屬基材等。另外,關於基材12,可根據有機機能層14的種類等而適宜使用導電性或絕緣性的基材。 The substrate 12 supports the organic functional layer 14 and the protective film 16. The substrate 12 can support the organic functional layer 14 and the protective film 16, and has a predetermined strength for heat or the like applied when the organic functional layer 14 and the protective film 16 are formed. For example, it consists of a flat plate. As the substrate 12, for example, a glass substrate, an insulating layer metal substrate, a resin substrate, a metal substrate, or the like can be used. In addition, as the base material 12, a conductive or insulating base material can be suitably used depending on the type of the organic functional layer 14 or the like.

有機機能層14包含有機物,發揮規定的機能,耐熱性為240℃以下。有機機能層14例如是攝影元件中所使用的有機光電轉換層、有機太陽電池中所使用的包含有機物的光電轉換層、 有機EL中所使用的有機EL層、及彩色濾光片等。 The organic functional layer 14 contains an organic substance and exhibits a predetermined function, and has a heat resistance of 240 ° C or lower. The organic functional layer 14 is, for example, an organic photoelectric conversion layer used in a photographic element, a photoelectric conversion layer containing an organic substance used in an organic solar cell, An organic EL layer used in organic EL, a color filter, or the like.

有機機能層14的使用形態存在有:如彩色濾光片這樣的以單體而使用的形態,如攝影元件中所使用的有機光電轉換層、有機太陽電池中所使用的包含有機物的光電轉換層及有機EL層這樣的設有電極而使用的形態等。 The use form of the organic functional layer 14 includes a form of a single color filter such as a color filter, such as an organic photoelectric conversion layer used in a photographic element, and a photoelectric conversion layer containing an organic substance used in an organic solar cell. A form in which an electrode is provided, such as an organic EL layer, or the like.

所謂「耐熱性」是可維持有機機能層14的機能的狀態的溫度。於本發明中為240℃以下,因此若溫度超過240℃則損及有機機能層14的機能。例如,若為彩色濾光片則產生透射度、色澤變化等不良現象,原來的分光特性變化。若為有機光電轉換層,則產生暗電流上升等性能降低。若為有機EL層則發光強度降低。 The "heat resistance" is a temperature at which the function of the organic functional layer 14 can be maintained. In the present invention, it is 240 ° C or lower. Therefore, if the temperature exceeds 240 ° C, the function of the organic functional layer 14 is impaired. For example, in the case of a color filter, defects such as transmittance and color change occur, and the original spectral characteristics change. In the case of the organic photoelectric conversion layer, performance such as an increase in dark current is lowered. If it is an organic EL layer, the luminous intensity will fall.

保護膜16是用以保護有機機能層14者。保護膜16具有在高溫高濕度環境下經過長時間保護有機機能層14的機能,且作為障壁膜而發揮機能。 The protective film 16 is for protecting the organic functional layer 14. The protective film 16 has a function of protecting the organic functional layer 14 for a long period of time in a high-temperature and high-humidity environment, and functions as a barrier film.

保護膜16於圖1(a)中直接設於有機機能層14上,但若可保護有機機能層14,則保護膜16的配置並不限定於此。例如亦可為如下之構成:於有機機能層14上設有電極、透明電極、其他構成部或構造部等,於該電極、其他構成部或構造部上設有保護膜16。 The protective film 16 is directly provided on the organic functional layer 14 in FIG. 1(a). However, if the organic functional layer 14 can be protected, the arrangement of the protective film 16 is not limited thereto. For example, the organic functional layer 14 may be provided with an electrode, a transparent electrode, another constituent portion, a structural portion, or the like, and the protective film 16 may be provided on the electrode, the other constituent portion or the structural portion.

保護膜16包含SiOxNy所表示的氮氧化矽。SiOxNy的x、y是滿足0.5≦x≦1.0、且-2.2y+2.1≦x≦-2.2y+2.41的組成。較佳的是滿足0.5≦x≦1.0、且-2.2y+2.1≦x≦-2.2y+2.32的組成。 The protective film 16 contains bismuth oxynitride represented by SiOxNy. The x and y of SiOxNy are compositions satisfying 0.5≦x≦1.0 and -2.2y+2.1≦x≦-2.2y+2.41. It is preferable to satisfy the composition of 0.5 ≦ x ≦ 1.0 and -2.2 y + 2.1 ≦ x ≦ - 2.2 y + 2.32.

另外,作為保護膜16的組成的測定方法,若可確定組成則並 無特別限定,可使用公知的各種測定方法。另外,於後文詳細說明測定方法的一例。 Further, as a method of measuring the composition of the protective film 16, if the composition can be determined, It is not particularly limited, and various known measurement methods can be used. In addition, an example of the measurement method will be described in detail later.

保護膜16在將其密度設為ρ(g/m3)時2.20(g/m3)≦ρ≦2.60(g/m3)。較佳的是2.30(g/m3)≦ρ≦2.60(g/m3)。 The protective film 16 has a density of ρ (g/m 3 ) of 2.20 (g/m 3 ) ≦ρ ≦ 2.60 (g/m 3 ). Preferably, it is 2.30 (g/m 3 ) ≦ρ ≦ 2.60 (g/m 3 ).

由於使關於SiOxNy為所述組成的範圍,因此保護膜16成為透明且膜質穩定的氮氧化矽膜。而且折射率處於1.65~1.75的範圍。 Since SiOxNy is in the range of the above composition, the protective film 16 becomes a transparent and film-stable yttrium oxynitride film. Moreover, the refractive index is in the range of 1.65 to 1.75.

此處,所謂「透明」是指於波長為400nm~800nm(可見光區域)的波長範圍中,光吸收率不足0.2%。亦即,所謂「透明」是指於波長為400nm~800nm的波長範圍中的光吸收率的最大值不足0.2%。若上述可見光區域中的光吸收率為0.2%,則可無視光吸收。 Here, "transparent" means that the light absorptivity is less than 0.2% in a wavelength range of a wavelength of 400 nm to 800 nm (visible light region). That is, "transparent" means that the maximum value of the light absorptance in the wavelength range of 400 nm to 800 nm is less than 0.2%. If the light absorptivity in the visible light region is 0.2%, light absorption can be ignored.

作為保護膜16,若自所述組成的範圍偏離,則並不透明,且折射率並不進入1.65~1.75的範圍。另外,所謂「並不透明」是指所述可見光區域中的光吸收率為0.2%以上。 As the protective film 16, if it deviates from the range of the composition, it is not transparent, and the refractive index does not enter the range of 1.65 to 1.75. In addition, "opaque" means that the light absorptivity in the visible light region is 0.2% or more.

若保護膜16的密度ρ(g/m3)為所述範圍,則具有規定的耐熱性,可保護有機機能層14。若保護膜16的密度不足2.20(g/m3),則未能獲得規定的耐熱性。另一方面,若保護膜16的密度超過2.60(g/m3),則保護膜16的膜應力變高,對下層的有機機能層14造成不良影響。 When the density ρ (g/m 3 ) of the protective film 16 is in the above range, it has predetermined heat resistance and can protect the organic functional layer 14 . If the density of the protective film 16 is less than 2.20 (g/m 3 ), the predetermined heat resistance cannot be obtained. On the other hand, when the density of the protective film 16 exceeds 2.60 (g/m 3 ), the film stress of the protective film 16 becomes high, which adversely affects the organic functional layer 14 of the lower layer.

而且,保護膜16較佳的是膜厚為100nm以上。 Further, the protective film 16 preferably has a film thickness of 100 nm or more.

作為SiOxNy所表示的保護膜16,自有機機能層14的 耐熱性的觀點考慮,於製程腔室(process chamber)等反應室內,於溫度為240℃以下藉由電漿CVD法而形成。藉由使用電漿CVD法,可以比蒸鍍法等更快的成膜速度進行成膜。 As the protective film 16 represented by SiOxNy, from the organic functional layer 14 From the viewpoint of heat resistance, it is formed by a plasma CVD method at a temperature of 240 ° C or lower in a reaction chamber such as a process chamber. By using the plasma CVD method, film formation can be performed at a faster deposition rate than vapor deposition.

例如,如圖1(b)所示,於基材12上形成有機機能層14之後,於有機機能層14上如上所述的於基板溫度為240℃以下,使用電漿CVD法而形成所述組成的範圍的氮氧化矽膜而作為保護膜16。關於氮氧化矽膜的組成及其密度,預先改變反應氣體的流量等而形成氮氧化矽膜,藉由預先決定成膜條件(成膜溫度(基板溫度)、成膜時的反應室內的壓力(以下稱為成膜時的壓力)、成膜時的電力、氣體種類(SiH4、NH3、N2O)及氣體的混合比等),可使其處於所述組成的範圍,且形成所述範圍的密度的氮氧化矽膜。 For example, as shown in FIG. 1(b), after the organic functional layer 14 is formed on the substrate 12, the substrate temperature is 240 ° C or less as described above on the organic functional layer 14, and the plasma CVD method is used to form the A ruthenium oxynitride film in the range of composition is used as the protective film 16. With respect to the composition and density of the yttrium oxynitride film, the argon oxynitride film is formed by changing the flow rate of the reaction gas or the like in advance, and the film formation conditions (film formation temperature (substrate temperature) and pressure in the reaction chamber at the time of film formation are determined in advance ( Hereinafter, it is referred to as "pressure at the time of film formation", electric power at the time of film formation, gas type (SiH 4 , NH 3 , N 2 O), gas mixing ratio, etc.), and it can be set in the range of the said composition, and it is set as the formation. The range of density of the yttrium oxynitride film.

以下,對本發明的帶有機機能層基板的具體例加以說明。本發明的帶有機機能層基板具體而言例如可稱為「有機互補金屬氧化物半導體(Complementary Metal Oxide Semiconductor,CMOS)」。 Hereinafter, a specific example of the organic functional layer substrate of the present invention will be described. Specifically, the organic functional layer-attached substrate of the present invention may be referred to as "Complementary Metal Oxide Semiconductor (CMOS)".

圖2是表示本發明的實施形態的攝影元件的示意性剖面圖。 Fig. 2 is a schematic cross-sectional view showing an image pickup element according to an embodiment of the present invention.

圖2中所示的攝影元件20是被稱為有機CMOS者,將可見光影像轉換為電訊號。攝影元件20包含:基板30、絕緣層32、畫素電極(下部電極)34、有機層36、對向電極(上部電極)38、保護膜(密封層)40、彩色濾光片42、隔板44、遮光層46、披覆層(overcoat layer)48。於基板30上形成有讀出電路60、對向電 極電壓供給部62。 The photographic element 20 shown in FIG. 2 is referred to as an organic CMOS to convert visible light images into electrical signals. The photographic element 20 includes a substrate 30, an insulating layer 32, a pixel electrode (lower electrode) 34, an organic layer 36, a counter electrode (upper electrode) 38, a protective film (sealing layer) 40, a color filter 42, and a spacer. 44. A light shielding layer 46 and an overcoat layer 48. A readout circuit 60 is formed on the substrate 30, and the opposite direction is formed. The pole voltage supply unit 62.

基板30相當於本發明的基材12(參照圖1(a))。基板30可使用例如玻璃基板或Si等半導體基板。於基板30上形成有包含公知的絕緣材料的絕緣層32。於絕緣層32的表面形成有多個畫素電極34。畫素電極34例如於絕緣層32的表面32a上配置為矩陣狀。 The substrate 30 corresponds to the substrate 12 of the present invention (see FIG. 1(a)). As the substrate 30, for example, a glass substrate or a semiconductor substrate such as Si can be used. An insulating layer 32 containing a known insulating material is formed on the substrate 30. A plurality of pixel electrodes 34 are formed on the surface of the insulating layer 32. The pixel electrodes 34 are arranged in a matrix shape, for example, on the surface 32a of the insulating layer 32.

於絕緣層32上形成有連接畫素電極34與讀出電路60的第1連接部64。進一步形成有連接對向電極38與對向電極電壓供給部62的第2連接部66。第2連接部66形成於並不與畫素電極34及有機層36連接的位置。第1連接部64及第2連接部66由導電性材料而形成。 A first connecting portion 64 that connects the pixel electrode 34 and the readout circuit 60 is formed on the insulating layer 32. Further, a second connection portion 66 that connects the counter electrode 38 and the counter electrode voltage supply portion 62 is formed. The second connecting portion 66 is formed at a position that is not connected to the pixel electrode 34 and the organic layer 36. The first connecting portion 64 and the second connecting portion 66 are formed of a conductive material.

於絕緣層32的內部形成有用以將讀出電路60及對向電極電壓供給部62與例如攝影元件20的外部連接的包含導電性材料的配線層68。 A wiring layer 68 containing a conductive material for connecting the readout circuit 60 and the counter electrode voltage supply unit 62 to the outside of the image pickup element 20 is formed inside the insulating layer 32.

如上所述,將在基板30上的絕緣層32的表面32a形成有與各第1連接部64連接的畫素電極34的基板稱為「電路基板35」。另外,該電路基板35亦稱為「CMOS基板」。 As described above, the substrate on which the pixel electrodes 34 connected to the respective first connection portions 64 are formed on the surface 32a of the insulating layer 32 on the substrate 30 is referred to as "circuit substrate 35". Further, the circuit board 35 is also referred to as a "CMOS board."

覆蓋多個畫素電極34且避開第2連接部66而形成有機層36,該有機層36是跨越多個畫素電極34而形成。有機層36是接受至少包含可見光的入射光L,產生與其光量對應的電荷者,包含光電轉換層52與電子阻隔層50。 The organic layer 36 is formed by covering the plurality of pixel electrodes 34 and avoiding the second connection portion 66. The organic layer 36 is formed to span the plurality of pixel electrodes 34. The organic layer 36 is a person who receives incident light L containing at least visible light and generates a charge corresponding to the amount of light, and includes a photoelectric conversion layer 52 and an electron blocking layer 50.

至於有機層36,電子阻隔層50形成於畫素電極34側,於電 子阻隔層50的表面50a形成有光電轉換層52。另外,有機層36亦可不設置電子阻隔層50而為光電轉換層52單層。 As for the organic layer 36, the electron blocking layer 50 is formed on the side of the pixel electrode 34, and is electrically The surface 50a of the sub-barrier layer 50 is formed with a photoelectric conversion layer 52. Further, the organic layer 36 may be a single layer of the photoelectric conversion layer 52 without providing the electron blocking layer 50.

電子阻隔層50是用以抑制自畫素電極34向光電轉換層52注入電子之層。 The electron blocking layer 50 is a layer for suppressing injection of electrons from the pixel electrode 34 into the photoelectric conversion layer 52.

光電轉換層52是產生與入射光L、例如可見光等所接受的光的光量對應的電荷的層。光電轉換層52是主要包含有機材料的有機光電轉換層,跨越多個畫素電極34而形成於電子阻隔層50上。 The photoelectric conversion layer 52 is a layer that generates electric charges corresponding to the amount of light received by the incident light L, for example, visible light or the like. The photoelectric conversion layer 52 is an organic photoelectric conversion layer mainly containing an organic material, and is formed on the electron blocking layer 50 across the plurality of pixel electrodes 34.

光電轉換層52及電子阻隔層50若於畫素電極34上為固定的膜厚,則除此以外膜厚亦可不固定。在這種情況下,所謂「膜厚」是指膜厚固定的區域的厚度。另外,關於光電轉換層52,於後文加以詳細說明。 When the photoelectric conversion layer 52 and the electron blocking layer 50 have a fixed film thickness on the pixel electrode 34, the film thickness may not be fixed. In this case, the "film thickness" means the thickness of the region where the film thickness is fixed. Further, the photoelectric conversion layer 52 will be described in detail later.

對向電極38是與畫素電極34對向的電極,覆蓋光電轉換層52。於畫素電極34與對向電極38之間設有光電轉換層52。 The counter electrode 38 is an electrode opposed to the pixel electrode 34 and covers the photoelectric conversion layer 52. A photoelectric conversion layer 52 is provided between the pixel electrode 34 and the counter electrode 38.

為了使光入射至光電轉換層52,對向電極38包含相對於入射光L(至少包含可見光的光)而透明的導電性材料。對向電極38與配置於光電轉換層52的更外側的第2連接部66電性連接,經由第2連接部66而與對向電極電壓供給部62連接。 In order to cause light to enter the photoelectric conversion layer 52, the counter electrode 38 includes a conductive material that is transparent with respect to the incident light L (light containing at least visible light). The counter electrode 38 is electrically connected to the second connection portion 66 disposed on the outer side of the photoelectric conversion layer 52, and is connected to the counter electrode voltage supply unit 62 via the second connection portion 66.

對向電極38的材料例如可列舉金屬、金屬氧化物、金屬氮化物、金屬硼化物、有機導電性化合物、該些的混合物等。具體例可列舉氧化錫、氧化鋅、氧化銦、氧化銦錫(Indium Tin Oxide,ITO)、氧化銦鋅(Indium Zinc Oxide,IZO)、氧化銦鎢(IWO)、氧化鈦等導電性金屬氧化物,TiN等金屬氮化物,金 (Au)、鉑(Pt)、銀(Ag)、鉻(Cr)、鎳(Ni)、鋁(Al)等金屬,進一步可列舉該些金屬與導電性金屬氧化物的混合物或積層物,聚苯胺、聚噻吩、聚吡咯等有機導電性化合物,該些與ITO的積層物等。作為透明導電膜的材料而特佳的是ITO、IZO、氧化錫、摻銻氧化錫(Antimony Tin Oxide,ATO)、摻氟氧化錫(Fluorine-doped Tin Oxide,FTO)、氧化鋅、摻銻氧化鋅(Antimony Zinc Oxide,AZO)、摻鎵氧化鋅(Gallium-doped Zinc Oxide,GZO)的任意材料。該對向電極38的材料中特佳的材料是ITO。 Examples of the material of the counter electrode 38 include a metal, a metal oxide, a metal nitride, a metal boride, an organic conductive compound, a mixture of these, and the like. Specific examples thereof include conductive metal oxides such as tin oxide, zinc oxide, indium oxide, indium tin oxide (ITO), indium zinc oxide (Indium Zinc Oxide, IZO), indium oxide tungsten (IWO), and titanium oxide. , TiN and other metal nitrides, gold a metal such as (Au), platinum (Pt), silver (Ag), chromium (Cr), nickel (Ni), or aluminum (Al), and a mixture or laminate of the metal and the conductive metal oxide is further condensed. An organic conductive compound such as aniline, polythiophene or polypyrrole, or a laminate of ITO or the like. Particularly preferred as the material of the transparent conductive film are ITO, IZO, tin oxide, antimony tin oxide (ATO), Fluorine-doped Tin Oxide (FTO), zinc oxide, ytterbium-doped oxidation. Any material of zinc (Antimony Zinc Oxide, AZO) or gallium-doped Zinc Oxide (GZO). A particularly preferred material for the counter electrode 38 is ITO.

對向電極38的透光率於可見光波長下較佳的是60%以上,更佳的是80%以上,更佳的是90%以上,更佳的是95%以上。 The light transmittance of the counter electrode 38 is preferably 60% or more, more preferably 80% or more, still more preferably 90% or more, and still more preferably 95% or more at the wavelength of visible light.

對向電極38較佳的是厚度為5nm~30nm。藉由使對向電極38為5nm以上的膜厚,可充分包覆下層而獲得均一的性能。另一方面,若對向電極38的膜厚超過30nm,則存在對向電極38與畫素電極34局部短路,從而造成暗電流上升的現象。藉由使對向電極38為30nm以下的膜厚,可抑制產生局部的短路。 The counter electrode 38 preferably has a thickness of 5 nm to 30 nm. By making the counter electrode 38 a film thickness of 5 nm or more, the lower layer can be sufficiently coated to obtain uniform performance. On the other hand, when the film thickness of the counter electrode 38 exceeds 30 nm, the counter electrode 38 and the pixel electrode 34 are partially short-circuited, and a dark current is increased. By making the counter electrode 38 a film thickness of 30 nm or less, local short-circuiting can be suppressed.

對向電極電壓供給部62是經由第2連接部66而對對向電極38施加規定的電壓者。在需對對向電極38施加的電壓高於攝影元件20的電源電壓的情況下,藉由電荷泵等升壓電路使電源電壓升壓而供給所述規定電壓。 The counter electrode voltage supply unit 62 applies a predetermined voltage to the counter electrode 38 via the second connection unit 66. When the voltage to be applied to the counter electrode 38 is higher than the power supply voltage of the imaging element 20, the voltage is boosted by a booster circuit such as a charge pump to supply the predetermined voltage.

畫素電極34是用以捕獲光電轉換層52中所產生的電荷的電荷捕獲用電極。畫素電極34經由第1連接部64而與讀出電路60連接。該讀出電路60與多個畫素電極34的各個對應而設於 基板30上,讀出與由對應的畫素電極34而捕獲的電荷相應的訊號。 The pixel electrode 34 is a charge trapping electrode for trapping charges generated in the photoelectric conversion layer 52. The pixel electrode 34 is connected to the readout circuit 60 via the first connection portion 64. The readout circuit 60 is provided corresponding to each of the plurality of pixel electrodes 34. On the substrate 30, a signal corresponding to the charge captured by the corresponding pixel electrode 34 is read.

畫素電極34的材料例如可列舉金屬、具有導電性的金屬氧化物、金屬氮化物及金屬硼化物、以及有機導電性化合物、該些的混合物等。具體例可列舉氧化錫、氧化鋅、氧化銦、氧化銦錫(ITO)、氧化銦鋅(IZO)、氧化銦鎢(IWO)、氧化鈦等導電性金屬氧化物,氮化鈦(TiN)、氮化鉬、氮化組、氮化鎢等導電性金屬氮化物,金(Au)、鉑(Pt)、銀(Ag)、鉻(Cr)、鎳(Ni)、鋁(Al)等金屬,進一步可列舉該些金屬與導電性金屬氧化物的混合物或積層物,聚苯胺、聚噻吩、聚吡咯等有機導電性化合物,該些與ITO的積層物等。透明導電膜的材料特佳的是ITO、IZO、氧化錫、摻銻氧化錫(ATO)、摻氟氧化錫(FTO)、氧化鋅、摻銻氧化鋅(AZO)、摻鎵氧化鋅(GZO)的任意材料。該畫素電極34的材料中最佳的材料是氮化鈦、氮化鉬、氮化鉭、氮化鎢的任意材料。 Examples of the material of the pixel electrode 34 include a metal, a conductive metal oxide, a metal nitride, a metal boride, an organic conductive compound, and a mixture thereof. Specific examples thereof include conductive metal oxides such as tin oxide, zinc oxide, indium oxide, indium tin oxide (ITO), indium zinc oxide (IZO), indium tungsten oxide (IWO), and titanium oxide, and titanium nitride (TiN). Conductive metal nitrides such as molybdenum nitride, nitrided group, and tungsten nitride; metals such as gold (Au), platinum (Pt), silver (Ag), chromium (Cr), nickel (Ni), and aluminum (Al). Further, a mixture or laminate of the metal and the conductive metal oxide, an organic conductive compound such as polyaniline, polythiophene or polypyrrole, and a laminate with ITO may be mentioned. The material of the transparent conductive film is particularly excellent in ITO, IZO, tin oxide, antimony-doped tin oxide (ATO), fluorine-doped tin oxide (FTO), zinc oxide, antimony-doped zinc oxide (AZO), gallium-doped zinc oxide (GZO). Any material. The most preferable material of the material of the pixel electrode 34 is any material of titanium nitride, molybdenum nitride, tantalum nitride, or tungsten nitride.

讀出電路60例如包含電荷耦合元件(Charge Coupled Device,CCD)、金屬氧化物半導體(Metal Oxide Semiconductor,MOS)電路、或薄膜電晶體(Thin-Film Transistor,TFT)電路等,藉由絕緣層32內所設的遮光層(未圖示)而進行遮光。另外,自雜訊及高速性的觀點考慮,較佳的是讀出電路60採用CMOS電路。 The readout circuit 60 includes, for example, a charge coupled device (CCD), a metal oxide semiconductor (MOS) circuit, or a thin film transistor (TFT) circuit, etc., by an insulating layer 32. The light shielding layer (not shown) provided inside shields light. Further, from the viewpoint of noise and high speed, it is preferable that the readout circuit 60 employs a CMOS circuit.

另外,雖未圖示,但例如於基板30形成有由p區域所圍的高 濃度的n區域,於該n區域上連接有第1連接部64。於p區域設有讀出電路60。n區域作為累積光電轉換層52的電荷的電荷累積部而發揮機能。於n區域所累積的訊號電荷由讀出電路60而轉換為與其電荷量相應的訊號,例如經由配線層68而輸出至攝影元件20的外部等。 Further, although not shown, for example, the substrate 30 is formed with a high height surrounded by the p region. In the n region of the concentration, the first connecting portion 64 is connected to the n region. A readout circuit 60 is provided in the p region. The n region functions as a charge accumulation portion that accumulates charges of the photoelectric conversion layer 52. The signal charge accumulated in the n region is converted into a signal corresponding to the amount of charge by the read circuit 60, and is output to the outside of the image pickup device 20 via the wiring layer 68, for example.

於攝影元件20中,有機層36相當於本發明的有機機能層,耐熱性為240℃以下。覆蓋對向電極38而形成保護膜40。保護膜40並不直接設於有機層36上。然而,保護膜40可將包含光電轉換層52的有機層36自水分子、氧等劣化因素保護起來。 In the image forming element 20, the organic layer 36 corresponds to the organic functional layer of the present invention, and has heat resistance of 240 ° C or lower. The protective film 40 is formed by covering the counter electrode 38. The protective film 40 is not directly provided on the organic layer 36. However, the protective film 40 can protect the organic layer 36 including the photoelectric conversion layer 52 from deterioration factors such as water molecules and oxygen.

藉由保護膜40,於攝影元件20的各製造步驟中,阻止有機溶劑等溶液、電漿等中所含的使有機光電轉換材料劣化的因素浸入而保護有機層36。而且,於攝影元件20的製造後,阻止水分子、氧等使有機光電轉換材料劣化的因素浸入,可經過長時間的保存、及長期的使用而防止有機層36劣化。另外,於形成保護膜40時,並不使已形成的有機層36劣化。而且,入射光L通過保護膜40而到達有機層36。因此,保護膜40相對於有機層36所檢測的波長的光、例如可見光而透明。 By the protective film 40, in the respective manufacturing steps of the image forming element 20, the organic layer 36 is protected by preventing the factor of deterioration of the organic photoelectric conversion material contained in a solution such as an organic solvent or a plasma or the like from being impregnated. Further, after the production of the image sensor 20, the factor of deteriorating the organic photoelectric conversion material such as water molecules or oxygen is prevented from entering, and the organic layer 36 can be prevented from being deteriorated after long-term storage and long-term use. Further, when the protective film 40 is formed, the formed organic layer 36 is not deteriorated. Further, the incident light L passes through the protective film 40 to reach the organic layer 36. Therefore, the protective film 40 is transparent with respect to light of a wavelength detected by the organic layer 36, for example, visible light.

保護膜40是單層構造。保護膜40是具有與上述保護膜16相同的組成及密度的SiOxNy所表示的氮氧化矽膜。保護膜40於溫度為240℃以下,藉由電漿CVD法而形成。 The protective film 40 is a single layer structure. The protective film 40 is a yttrium oxynitride film represented by SiOxNy having the same composition and density as the protective film 16 described above. The protective film 40 is formed by a plasma CVD method at a temperature of 240 ° C or lower.

而且,例如保護膜40的膜厚是30nm~500nm。 Further, for example, the film thickness of the protective film 40 is 30 nm to 500 nm.

若保護膜40的總膜厚低於30nm,則存在障壁性降低,彩色 濾光片相對於顯影液的耐受性降低之虞。另一方面,若保護膜40的厚度超過500nm,則在將畫素尺寸切為1μm的情況下,變得難以抑制混色。 If the total film thickness of the protective film 40 is less than 30 nm, there is a decrease in barrier properties, and color The resistance of the filter to the developer is lowered. On the other hand, when the thickness of the protective film 40 exceeds 500 nm, when the pixel size is cut to 1 μm, it becomes difficult to suppress color mixture.

另外,例如在畫素尺寸不足2μm、特別是1μm左右的攝影元件20中,若彩色濾光片42與光電轉換層52的距離、亦即保護膜40的膜厚厚,則存在保護膜40內的入射光(可見光)的斜入射成分的影響變大而產生混色之虞。因此,較佳的是保護膜40薄。 Further, for example, in the imaging element 20 having a pixel size of less than 2 μm, particularly about 1 μm, if the distance between the color filter 42 and the photoelectric conversion layer 52, that is, the thickness of the protective film 40 is thick, the protective film 40 is present. The influence of the oblique incident component of the incident light (visible light) becomes large, and the color mixture is caused. Therefore, it is preferable that the protective film 40 is thin.

彩色濾光片42形成於保護膜40上的與各畫素電極34對向的位置。隔板44設於保護膜40上的彩色濾光片42彼此之間,用以使彩色濾光片42的透光效率提高。遮光層46形成於保護膜40上的設有彩色濾光片42及隔板44的區域(有效畫素區域)以外的區域,防止光入射至形成於有效畫素區域以外的區域的光電轉換層52。彩色濾光片42、隔板44及遮光層46例如可藉由光微影(photolithography)法而形成。 The color filter 42 is formed on the protective film 40 at a position facing each of the pixel electrodes 34. The spacers 44 are disposed between the color filters 42 on the protective film 40 to improve the light transmission efficiency of the color filters 42. The light shielding layer 46 is formed on a region other than the region (effective pixel region) where the color filter 42 and the spacer 44 are provided on the protective film 40, and prevents light from entering the photoelectric conversion layer formed in a region other than the effective pixel region. 52. The color filter 42, the spacer 44, and the light shielding layer 46 can be formed, for example, by a photolithography method.

另外,雖然設為設置彩色濾光片42的構成,但亦可不設置彩色濾光片42。在這種情況下,於彩色濾光片42以外並未設置隔板44及遮光層46,因此保護膜40成為最上層。 Further, although the configuration of the color filter 42 is provided, the color filter 42 may not be provided. In this case, since the spacer 44 and the light shielding layer 46 are not provided outside the color filter 42, the protective film 40 is the uppermost layer.

披覆層48用以將彩色濾光片42自後製程等保護起來,覆蓋彩色濾光片42、隔板44及遮光層46。 The coating layer 48 is used to protect the color filter 42 from a post process or the like, and covers the color filter 42, the spacer 44, and the light shielding layer 46.

於攝影元件20中,於上方設有有機層36、對向電極38及彩色濾光片42的畫素電極34的1個成為單位畫素Px。 In the imaging element 20, one of the pixel electrodes 34 on which the organic layer 36, the counter electrode 38, and the color filter 42 are provided is a unit pixel Px.

披覆層48可適宜使用如丙烯酸系樹脂、聚矽氧烷系樹脂、聚苯乙烯系樹脂及氟樹脂等這樣的高分子材料,或如氧化矽及氮化矽這樣的無機材料。若使用聚苯乙烯系等感光性樹脂,則可藉由光微影法而對披覆層48進行圖案化,因此變得容易作為對焊接用墊上的周邊遮光層、密封層、絕緣層等進行開口時的光阻劑而使用,變得容易將披覆層48自身加工為微透鏡而較佳。另一方面,亦可將披覆層48用作抗反射層,亦較佳的是對作為彩色濾光片42的隔板而使用的各種低折射率材料進行成膜。而且,為了追求對後製程的作為保護層的機能、作為抗反射層的機能,亦可將披覆層48設為組合有所述材料的2層以上的構成。 As the coating layer 48, a polymer material such as an acrylic resin, a polyoxyalkylene resin, a polystyrene resin, or a fluororesin, or an inorganic material such as cerium oxide or cerium nitride can be suitably used. When a photosensitive resin such as polystyrene is used, the coating layer 48 can be patterned by photolithography, and thus it is easy to perform the peripheral light shielding layer, the sealing layer, the insulating layer, and the like on the pad for soldering. It is preferable to use the photoresist at the time of opening, and it is easy to process the coating layer 48 itself into a microlens. On the other hand, the cladding layer 48 may be used as an antireflection layer, and it is also preferable to form a film of various low refractive index materials used as a spacer of the color filter 42. Further, in order to pursue the function as a protective layer for the post-process and the function as an anti-reflection layer, the clad layer 48 may have a configuration in which two or more layers of the material are combined.

彩色濾光片42包含有機物,相當於本發明的有機機能層。因此,亦可將披覆層48與上述保護膜40同樣地製成具有與保護膜16相同組成及密度的氮氧化矽膜。 The color filter 42 contains an organic substance and corresponds to the organic functional layer of the present invention. Therefore, the coating layer 48 can be made into a hafnium oxynitride film having the same composition and density as the protective film 16 in the same manner as the above-described protective film 40.

作為攝影元件20,即使在溫度為85℃、相對濕度為85%這樣的高溫高濕度的嚴酷環境下,亦可藉由保護膜40而經過長時間地保護有機層36。因此,即使在所述高溫高濕度的嚴酷環境下,亦可經過長時間地並不使性能降低地使用攝影元件20。因此,攝影元件20適於監視攝像機(monitoring camera)等使用環境嚴格的用途。 As the imaging element 20, the organic layer 36 can be protected for a long period of time by the protective film 40 even in a severe environment of high temperature and high humidity such as a temperature of 85 ° C and a relative humidity of 85%. Therefore, even in the severe environment of the high temperature and high humidity, the photographic element 20 can be used over a long period of time without deteriorating the performance. Therefore, the photographic element 20 is suitable for a use environment in which the use environment such as a monitoring camera is strict.

另外,於本實施形態中,畫素電極34是形成於絕緣層32的表面的構成,但並不限定於此,亦可為埋設於絕緣層32的表面部的構成。而且,設為設置1個第2連接部66及對向電極電壓 供給部62的構成,亦可為多個。例如,藉由自對向電極38的兩個端部向對向電極38供給電壓,可抑制對向電極38的電壓降低。第2連接部66及對向電極電壓供給部62的組件的數目可考慮元件的晶片面積而適宜增減。 In the present embodiment, the pixel electrode 34 is formed on the surface of the insulating layer 32. However, the present invention is not limited thereto, and may be embedded in the surface portion of the insulating layer 32. Further, it is assumed that one second connection portion 66 and the counter electrode voltage are provided. The configuration of the supply unit 62 may be plural. For example, by supplying a voltage from the opposite ends of the counter electrode 38 to the counter electrode 38, the voltage drop of the counter electrode 38 can be suppressed. The number of components of the second connection portion 66 and the counter electrode voltage supply portion 62 can be appropriately increased or decreased in consideration of the wafer area of the element.

其次,關於構成有機層36的光電轉換層52及電子阻隔層50而進行更詳細的說明。 Next, the photoelectric conversion layer 52 and the electron blocking layer 50 constituting the organic layer 36 will be described in more detail.

光電轉換層52包含p型有機半導體材料與n型有機半導體材料。藉由使p型有機半導體材料與n型有機半導體材料接合而形成施體受體界面,可使激子解離效率增加。因此,使p型有機半導體材料與n型有機半導體材料接合而構成的光電轉換層表現出高的光電轉換效率。特別是混合有p型有機半導體材料與n型有機半導體材料的光電轉換層的接合界面增大而使光電轉換效率提高,因此較佳。 The photoelectric conversion layer 52 includes a p-type organic semiconductor material and an n-type organic semiconductor material. The exciton dissociation efficiency can be increased by forming a donor acceptor interface by bonding a p-type organic semiconductor material to an n-type organic semiconductor material. Therefore, the photoelectric conversion layer formed by bonding the p-type organic semiconductor material and the n-type organic semiconductor material exhibits high photoelectric conversion efficiency. In particular, it is preferable that the junction interface of the photoelectric conversion layer in which the p-type organic semiconductor material and the n-type organic semiconductor material are mixed is increased to improve the photoelectric conversion efficiency.

p型有機半導體材料(化合物)是施體性有機半導體材料(化合物),主要以電洞傳輸性有機化合物為代表,是指具有容易提供電子的性質的有機化合物。更詳細而言,是指在使2種有機材料接觸而使用時,游離電位(ionization potential)小的有機化合物。因此,施體性有機化合物若為具有提供電子性的有機化合物則可使用任意有機化合物。例如可使用具有如下化合物作為配位基的金屬錯合物等:三芳基胺化合物、聯苯胺化合物、吡唑啉化合物、苯乙烯基胺化合物、腙化合物、三苯基甲烷化合物、咔唑化合物、聚矽烷化合物、噻吩化合物、酞菁化合物、花青化 合物、部花青化合物、氧喏化合物、多元胺化合物、吲哚化合物、吡咯化合物、吡唑化合物、聚伸芳基化合物、縮合芳香族碳環化合物(萘衍生物、蒽衍生物、菲衍生物、稠四苯衍生物、芘衍生物、苝衍生物、熒蒽(fluoranthene)衍生物)、含氮雜環化合物。另外,並不限定於此,若為具有比如上所述地用作n型(受體性)化合物的有機化合物的游離電位更小的有機化合物,則亦可作為施體性有機半導體而使用。 The p-type organic semiconductor material (compound) is a donor organic semiconductor material (compound), and is mainly represented by a hole transporting organic compound, and is an organic compound having a property of easily providing electrons. More specifically, it means an organic compound having a small ionization potential when two kinds of organic materials are used in contact with each other. Therefore, any organic compound can be used if the donor organic compound is an organic compound having electron donability. For example, a metal complex or the like having a compound as a ligand can be used: a triarylamine compound, a benzidine compound, a pyrazoline compound, a styrylamine compound, an anthracene compound, a triphenylmethane compound, a carbazole compound, Polydecane compound, thiophene compound, phthalocyanine compound, cyanine compound, merocyanine compound, oxonium compound, polyamine compound, hydrazine compound, pyrrole compound, pyrazole compound, polyaryl compound, condensed aromatic carbocyclic ring compound (naphthalene derivatives, anthracene derivatives, phenanthrene derivatives, tetracene fused derivatives, pyrene derivatives, perylene derivative, fluoranthene (fLUORANTHENE) derivatives), a nitrogen-containing heterocyclic compound. In addition, the organic compound having a smaller free potential of the organic compound used as the n-type (acceptor) compound as described above can also be used as a donor organic semiconductor.

n型有機半導體材料(化合物)是受體性有機半導體材料,主要以電子傳輸性有機化合物為代表,是指具有容易接受電子的性質的有機化合物。更詳細而言,所謂「n型有機半導體」是指在使2種有機化合物接觸而使用時,電子親和力大的有機化合物。因此,受體性有機化合物若為具有電子接受性的有機化合物,則可使用任意的有機化合物。例如可列舉具有如下化合物作為配位基的金屬錯合物等:縮合芳香族碳環化合物(萘衍生物、蒽衍生物、菲衍生物、稠四苯衍生物、芘衍生物、苝衍生物、熒蒽衍生物)、含有氮原子、氧原子、硫原子的5員~7員的雜環化合物(例如吡啶、吡嗪、嘧啶、噠嗪、三嗪、喹啉、喹噁啉、喹唑啉、酞嗪、噌啉、異喹啉、喋啶、吖啶、啡嗪、啡啉、四唑、吡唑、咪唑、噻唑、噁唑、吲唑、苯并咪唑、苯并三唑、苯并噁唑、苯并噻唑、咔唑、嘌呤、三唑并噠嗪、三唑并嘧啶、四氮雜茚(tetrazaindene)、噁二唑、咪唑并吡啶、吡咯啶、吡咯并吡啶、噻二唑并吡啶、二苯并氮呯、三苯并氮呯等)、聚伸芳基化合物、 茀化合物、環戊二烯化合物、矽烷基化合物、含氮雜環化合物。另外,並不限定於此,若為具有比如上所述地用p型(施體性)化合物的有機化合物的電子親和力更大的有機化合物,則亦可作為受體性有機半導體而使用。 The n-type organic semiconductor material (compound) is an acceptor organic semiconductor material, and is mainly represented by an electron-transporting organic compound, and is an organic compound having a property of easily accepting electrons. More specifically, the "n-type organic semiconductor" refers to an organic compound having a large electron affinity when the two organic compounds are brought into contact with each other. Therefore, if the acceptor organic compound is an organic compound having electron acceptability, any organic compound can be used. For example, a metal complex or the like having a compound as a ligand: a condensed aromatic carbocyclic compound (naphthalene derivative, an anthracene derivative, a phenanthrene derivative, a thick tetraphenyl derivative, an anthracene derivative, an anthracene derivative, or the like) a fluoranthene derivative), a 5- to 7-membered heterocyclic compound containing a nitrogen atom, an oxygen atom, or a sulfur atom (for example, pyridine, pyrazine, pyrimidine, pyridazine, triazine, quinoline, quinoxaline, quinazoline) , pyridazine, porphyrin, isoquinoline, acridine, acridine, phenazine, phenanthroline, tetrazole, pyrazole, imidazole, thiazole, oxazole, oxazole, benzimidazole, benzotriazole, benzo Oxazole, benzothiazole, oxazole, hydrazine, triazolopyrazine, triazolopyrimidine, tetrazaindene, oxadiazole, imidazopyridine, pyrrolidine, pyrrolopyridine, thiadiazole Pyridine, dibenzoazepine, tribenzoazepine, etc., poly-arylene compounds, An anthracene compound, a cyclopentadiene compound, a fluorenyl compound, or a nitrogen-containing heterocyclic compound. Further, the present invention is not limited thereto, and an organic compound having a larger electron affinity than an organic compound having a p-type (donor) compound as described above may be used as an acceptor organic semiconductor.

p型有機半導體材料、或n型有機半導體材料亦可使用任意的有機色素,較佳的是可列舉花青色素、苯乙烯基(styryl)色素、半花青色素、部花青色素(包含零次甲基部花青(簡單部花青))、3核部花青色素、4核部花青色素、若丹菁色素、錯合花青色素、錯合部花青色素、阿羅波勒色素(alopolar dye)、氧喏色素、半氧喏色素、角鯊鐺鹽色素(squarylium dye)、克酮鎓色素(croconium dye)、氮雜次甲基色素、香豆素色素、亞芳基色素、蒽醌色素、三苯基甲烷色素、偶氮色素、偶氮次甲基色素、螺環化合物、茂金屬色素、茀酮色素、俘精酸酐色素、苝色素、紫環酮色素、啡嗪色素、啡噻嗪色素、醌色素、二苯基甲烷色素、多烯色素、吖啶色素、吖啶酮色素、二苯基胺色素、喹吖啶酮色素、喹酞酮染料、啡噁嗪色素、酞並苝色素、二酮基吡咯并吡咯色素、二噁烷色素、卟啉色素、葉綠素色素、酞菁色素、金屬錯合物色素、縮合芳香族碳環系色素(萘衍生物、蒽衍生物、菲衍生物、稠四苯衍生物、芘衍生物、苝衍生物、熒蒽衍生物)。 Any organic pigment may be used as the p-type organic semiconductor material or the n-type organic semiconductor material, and preferably, a cyanine dye, a styryl dye, a hemicyan pigment, a merocyanine dye (including zero) may be used. Hypomethyl part cyanine (simple part cyanine)), 3 nucleus cyanine pigment, 4 nucleus cyanine pigment, rhodamine pigment, miscellaneous cyanine pigment, staggered cyanine pigment, Aropole Alopolar dye, oxonium pigment, sulfonium pigment, squarylium dye, croconium dye, aza-methine pigment, coumarin pigment, arylene pigment , anthraquinone pigment, triphenylmethane pigment, azo dye, azo methine dye, spiro compound, metallocene pigment, anthrone dye, fulgide dye, anthraquinone pigment, purple ring ketone pigment, morphazine pigment , phenothiazine, anthraquinone, diphenylmethane, polyene, acridine, acridone, diphenylamine, quinacridone, quinacridone, phenoxazine, Anthraquinone pigment, diketopyrrolopyrrole pigment, dioxane pigment, porphyrin pigment , chlorophyll pigment, phthalocyanine pigment, metal complex pigment, condensed aromatic carbocyclic dye (naphthalene derivative, anthracene derivative, phenanthrene derivative, thick tetraphenyl derivative, anthracene derivative, anthracene derivative, fluoranthene) derivative).

作為n型有機半導體材料,特佳的是使用電子傳輸性優異的富勒烯或富勒烯衍生物。所謂「富勒烯」是表示富勒烯C60、富勒烯C70、富勒烯C76、富勒烯C78、富勒烯C80、富勒烯C82、 富勒烯C84、富勒烯C90、富勒烯C96、富勒烯C240、富勒烯C540、混合富勒烯、富勒烯奈米管,所謂「富勒烯衍生物」是表示於該些富勒烯上加成有取代基的化合物。 As the n-type organic semiconductor material, it is particularly preferable to use a fullerene or a fullerene derivative excellent in electron transport property. The term "fullerene" means fullerene C 60 , fullerene C 70 , fullerene C 76 , fullerene C 78 , fullerene C 80 , fullerene C 82 , fullerene C 84 , Fullerene C 90 , fullerene C 96 , fullerene C 240 , fullerene C 540 , mixed fullerenes, fullerene nanotubes, so-called "fullerene derivatives" are expressed in these rich A compound having a substituent added to the olefin.

富勒烯衍生物的取代基較佳的是烷基、芳基、或雜環基。烷基更佳的是碳數為1~12的烷基,芳基、及雜環基較佳的是苯環、萘環、蒽環、菲環、茀環、聯伸三苯環、稠四苯環、聯苯環、吡咯環、呋喃環、噻吩環、咪唑環、噁唑環、噻唑環、吡啶環、吡嗪環、嘧啶環、噠嗪環、吲哚嗪環、吲哚環、苯并呋喃環、苯并噻吩環、異苯并呋喃環、苯并咪唑環、咪唑并吡啶環、喹嗪環、喹啉環、酞嗪環、萘啶環、喹噁啉環、喹噁唑啉環、異喹啉環、咔唑環、啡啶環、吖啶環、啡啉環、噻蒽環、苯并吡喃環、二苯并哌喃環、啡噁噻(phenoxathiine)環、啡噻嗪(phenothiazine)環、或啡嗪(phenazine)環,更佳的是苯環、萘環、蒽環、菲環、吡啶環、咪唑環、噁唑環、或噻唑環,特佳的是苯環、萘環、或吡啶環。該些亦可進一步具有取代基,該取代基亦可儘可能地鍵結而形成環。另外,亦可具有多個取代基,該些取代基可相同亦可不同。而且,多個取代基亦可儘可能地鍵結而形成環。 The substituent of the fullerene derivative is preferably an alkyl group, an aryl group or a heterocyclic group. More preferably, the alkyl group is an alkyl group having 1 to 12 carbon atoms, and the aryl group and the heterocyclic group are preferably a benzene ring, a naphthalene ring, an anthracene ring, a phenanthrene ring, an anthracene ring, a terphenyl group, and a thick tetraphenyl group. Ring, biphenyl ring, pyrrole ring, furan ring, thiophene ring, imidazole ring, oxazole ring, thiazole ring, pyridine ring, pyrazine ring, pyrimidine ring, pyridazine ring, pyridazine ring, anthracene ring, benzo Furan ring, benzothiophene ring, isobenzofuran ring, benzimidazole ring, imidazopyridine ring, quinazine ring, quinoline ring, pyridazine ring, naphthyridine ring, quinoxaline ring, quinoxaline ring , isoquinoline ring, indazole ring, phenazin ring, acridine ring, phenanthroline ring, thioxan ring, benzopyran ring, dibenzopyran ring, phenoxathiine ring, phenothiazine (phenothiazine) ring, or phenazine ring, more preferably a benzene ring, a naphthalene ring, an anthracene ring, a phenanthrene ring, a pyridine ring, an imidazole ring, an oxazole ring, or a thiazole ring, particularly preferably a benzene ring, Naphthalene ring, or pyridine ring. These may further have a substituent which may also bond as much as possible to form a ring. Further, it may have a plurality of substituents which may be the same or different. Moreover, a plurality of substituents may also be bonded as much as possible to form a ring.

光電轉換層藉由包含富勒烯或富勒烯衍生物,而可經由富勒烯分子或富勒烯衍生物分子,將由於光電轉換而產生的電子快速地傳輸至畫素電極34或對向電極38。若成為富勒烯分子或富勒烯衍生物分子相連的狀態而形成電子的路徑,則電子傳輸性提 高而變得可實現光電轉換元件的高速響應性。因此,較佳的是於光電轉換層中包含40%(體積比)以上的富勒烯或富勒烯衍生物。富勒烯或富勒烯衍生物若過多,則p型有機半導體變少,接合界面變小而造成激子解離效率降低。 The photoelectric conversion layer can rapidly transfer electrons generated by photoelectric conversion to the pixel electrode 34 or by means of a fullerene molecule or a fullerene derivative molecule by containing a fullerene or a fullerene derivative molecule. Electrode 38. If a path in which a fullerene molecule or a fullerene derivative molecule is connected to form an electron, the electron transport property is improved. Highly, high-speed responsiveness of the photoelectric conversion element can be achieved. Therefore, it is preferred to contain 40% (by volume) or more of fullerene or fullerene derivative in the photoelectric conversion layer. When the fullerene or fullerene derivative is too large, the p-type organic semiconductor decreases, and the bonding interface becomes small, resulting in a decrease in exciton dissociation efficiency.

作為於光電轉換層52中與富勒烯或富勒烯衍生物一同混合的p型有機半導體材料,若使用日本專利第4213832號公報等中所記載的三芳基胺化合物,則變得可表現出光電轉換元件的高SN比而特佳。若光電轉換層內的富勒烯或富勒烯衍生物的比率過大,則三芳基胺化合物變少而造成入射光的吸收量降低。藉此可減低光電轉換效率,因此較佳的是光電轉換層中所含的富勒烯或富勒烯衍生物為85%(體積比)以下的組成。 The p-type organic semiconductor material which is mixed with the fullerene or the fullerene derivative in the photoelectric conversion layer 52 can be expressed by using the triarylamine compound described in Japanese Patent No. 4213832 or the like. The high SN ratio of the photoelectric conversion element is particularly excellent. When the ratio of the fullerene or fullerene derivative in the photoelectric conversion layer is too large, the amount of the triarylamine compound decreases and the amount of absorption of incident light decreases. Thereby, the photoelectric conversion efficiency can be reduced. Therefore, it is preferable that the fullerene or fullerene derivative contained in the photoelectric conversion layer has a composition of 85% by volume or less.

於電子阻隔層50中可使用提供電子性有機材料。具體而言,低分子材料可使用N,N'-雙(3-甲基苯基)-(1,1'-聯苯)-4,4'-二胺(TPD)及4,4'-雙[N-(萘基)-N-苯基-胺基]聯苯(α-NPD)等芳香族二胺化合物,噁唑、噁二唑、三唑、咪唑、咪唑酮、芪(stilbene)衍生物、吡唑啉衍生物、四氫咪唑、多芳基烷烴、丁二烯、4,4',4"-三(N-(3-甲基苯基)N-苯基胺基)三苯基胺(m-MTDATA)、卟吩、四苯基卟啉銅、酞菁、銅酞菁、鈦酞菁氧化物等外啉化合物,三唑衍生物、噁二唑衍生物、咪唑衍生物、多芳基烷烴衍生物、吡唑啉衍生物、吡唑啉酮衍生物、苯二胺衍生物、退火胺(anneal amine)衍生物、胺基取代查耳酮衍生物、噁唑衍生物、苯乙烯基蒽衍生物、茀酮衍生物、腙衍生物、矽氮烷衍生物、咔唑衍生物、 二茀衍生物等,高分子材料可使用對苯乙炔(phenylenevinylene)、茀、咔唑、吲哚、芘、吡咯、甲基吡啶、噻吩、乙炔及聯乙炔等之聚合物、以及其衍生物。即使不是提供電子性化合物,若為具有充分的電洞傳輸性的化合物,則亦可使用。 An electronic organic material can be used in the electron blocking layer 50. Specifically, N,N'-bis(3-methylphenyl)-(1,1'-biphenyl)-4,4'-diamine (TPD) and 4,4'- can be used as the low molecular material. An aromatic diamine compound such as bis[N-(naphthyl)-N-phenyl-amino]biphenyl (α-NPD), oxazole, oxadiazole, triazole, imidazole, imidazolidinone, stilbene Derivatives, pyrazoline derivatives, tetrahydroimidazole, polyarylalkanes, butadiene, 4,4',4"-tris(N-(3-methylphenyl)N-phenylamino) a phenylamine (m-MTDATA), a porphin, a tetraphenylporphyrin copper, a phthalocyanine, a copper phthalocyanine, a titanium phthalocyanine oxide, or the like, a triazole derivative, an oxadiazole derivative, an imidazole derivative a polyarylalkane derivative, a pyrazoline derivative, a pyrazolone derivative, a phenylenediamine derivative, an annealing amine derivative, an amine-substituted chalcone derivative, an oxazole derivative, Styryl hydrazine derivative, anthrone derivative, anthracene derivative, decazane derivative, carbazole derivative, As the polymer material, a polymer such as phenylenevinylene, hydrazine, carbazole, hydrazine, hydrazine, pyrrole, picoline, thiophene, acetylene or diacetylene, and derivatives thereof can be used as the polymer material. Even if it is not provided with an electronic compound, it can also be used as a compound which has sufficient hole-transportability.

電子阻隔層50亦可使用無機材料。一般情況下,無機材料較有機材料的介電常數更大,因此在電子阻隔層50中使用的情況下,可對光電轉換層施加多的電壓,可提高光電轉換效率。可成為電子阻隔層50的材料存在有氧化鈣、氧化鉻、氧化鉻銅、氧化錳、氧化鈷、氧化鎳、氧化銅、氧化鎵銅、氧化鍶銅、氧化鈮、氧化鉬、氧化銦銅、氧化銦銀、氧化銥等。 An inorganic material can also be used for the electron blocking layer 50. In general, the inorganic material has a larger dielectric constant than the organic material. Therefore, in the case of use in the electron blocking layer 50, a large voltage can be applied to the photoelectric conversion layer, and the photoelectric conversion efficiency can be improved. The material which can be the electron blocking layer 50 is calcium oxide, chromium oxide, copper chromium oxide, manganese oxide, cobalt oxide, nickel oxide, copper oxide, gallium oxide copper, copper beryllium oxide, cerium oxide, molybdenum oxide or indium copper oxide. Indium oxide silver, ruthenium oxide, and the like.

於包含多層的電子阻隔層中,與多層中的光電轉換層52鄰接的層較佳的是包含與光電轉換層52中所含的p型有機半導體相同材料的層。如上所述,藉由於電子阻隔層50中亦使用相同的p型有機半導體,可抑制於與光電轉換層52鄰接的層的界面形成中間能級,可進一步抑制暗電流。 In the electron blocking layer including the plurality of layers, the layer adjacent to the photoelectric conversion layer 52 in the plurality of layers is preferably a layer containing the same material as the p-type organic semiconductor contained in the photoelectric conversion layer 52. As described above, since the same p-type organic semiconductor is also used in the electron blocking layer 50, an intermediate level can be suppressed from being formed at the interface of the layer adjacent to the photoelectric conversion layer 52, and dark current can be further suppressed.

在電子阻隔層50為單層的情況下,可使該層為包含無機材料的層,在多層的情況下,可使1個或2個以上層為包含無機材料的層。 When the electron blocking layer 50 is a single layer, the layer may be a layer containing an inorganic material, and in the case of a plurality of layers, one or two or more layers may be a layer containing an inorganic material.

其次,關於攝影元件20的製造方法而加以說明。 Next, a method of manufacturing the imaging element 20 will be described.

圖3(a)及圖3(b)是按照步驟順序表示本發明的實施形態的攝影元件的製造方法的示意性剖面圖,圖4(a)及圖4(b)是按照步驟順序表示本發明的實施形態的攝影元件的製造方法的示 意性剖面圖,表示圖3(b)的後製程。 3(a) and 3(b) are schematic cross-sectional views showing a method of manufacturing an imaging element according to an embodiment of the present invention in order of steps, and Figs. 4(a) and 4(b) are diagrams showing the steps in order. Description of a method of manufacturing an imaging element according to an embodiment of the present invention The intentional cross-sectional view shows the post-process of Figure 3(b).

於本發明的實施形態的攝影元件20的製造方法中,首先如圖3(a)所示那樣,準備電路基板35(CMOS基板),其於形成有讀出電路60與對向電極電壓供給部62的基板30上,形成第1連接部64與第2連接部66、設有配線層68的絕緣層32,進一步於絕緣層32的表面32a上形成有與各第1連接部64連接的畫素電極34。在這種情況下,如上所述地第1連接部64與讀出電路60連接,第2連接部66與對向電極電壓供給部62連接。畫素電極34例如藉由TiN而形成。 In the method of manufacturing the imaging device 20 according to the embodiment of the present invention, first, as shown in FIG. 3(a), a circuit board 35 (CMOS substrate) is prepared, and a readout circuit 60 and a counter electrode voltage supply unit are formed. On the substrate 30 of 62, the first connection portion 64 and the second connection portion 66, the insulating layer 32 provided with the wiring layer 68, and the surface 32a of the insulating layer 32 are formed with the first connection portion 64. Prime electrode 34. In this case, as described above, the first connection portion 64 is connected to the readout circuit 60, and the second connection portion 66 is connected to the counter electrode voltage supply portion 62. The pixel electrode 34 is formed, for example, by TiN.

其次,於電子阻隔層50的成膜室(未圖示)中以規定的搬送路徑而進行搬送,如圖3(b)所示那樣,例如使用蒸鍍法而於規定的真空下對電子阻隔材料進行成膜,形成除第2連接部66上以外、且覆蓋所有畫素電極34的電子阻隔層50。電子阻隔材料使用例如咔唑衍生物,更佳的是使用二茀衍生物。 Next, the film is transported in a film forming chamber (not shown) of the electron blocking layer 50 by a predetermined transport path, and as shown in FIG. 3(b), for example, a vapor deposition method is used to block electrons under a predetermined vacuum. The material is formed into a film to form an electron blocking layer 50 covering all of the pixel electrodes 34 except for the second connecting portion 66. The electron blocking material uses, for example, a carbazole derivative, and more preferably a diterpene derivative.

其次,於光電轉換層52的成膜室(未圖示)中以規定的搬送路徑進行搬送,於電子阻隔層50的表面50a上,使用例如蒸鍍法而於規定的真空下形成光電轉換層52。光電轉換材料例如可使用p型有機半導體材料與富勒烯或富勒烯衍生物。藉此形成光電轉換層52,形成有機層36。 Then, it is transported in a film forming chamber (not shown) of the photoelectric conversion layer 52 by a predetermined transport path, and a photoelectric conversion layer is formed on the surface 50a of the electron blocking layer 50 by a vapor deposition method under a predetermined vacuum. 52. As the photoelectric conversion material, for example, a p-type organic semiconductor material and a fullerene or a fullerene derivative can be used. Thereby, the photoelectric conversion layer 52 is formed, and the organic layer 36 is formed.

其次,於對向電極38的成膜室(未圖示)中以規定的搬送路徑進行搬送之後,藉由覆蓋有機層36(光電轉換層52及電子阻隔層50)、且形成於第2連接部66上的圖案,使用例如濺鍍 法而於規定的真空下形成對向電極38。 Then, after being transported in a film forming chamber (not shown) of the counter electrode 38 by a predetermined transport path, the organic layer 36 (the photoelectric conversion layer 52 and the electron blocking layer 50) is covered and formed in the second connection. The pattern on portion 66, using, for example, sputtering The counter electrode 38 is formed under a prescribed vacuum.

其次,於保護膜40的成膜室(未圖示)中以規定的搬送路徑進行搬送,如圖4(a)所示那樣,於覆蓋對向電極38、且絕緣層32的表面32a上,藉由例如電漿CVD法形成厚度為300nm的氮氧化矽膜(SiOxNy膜)而作為保護膜40。 Then, the film is conveyed in a film forming chamber (not shown) of the protective film 40 by a predetermined transport path, and as shown in FIG. 4(a), the counter electrode 38 and the surface 32a of the insulating layer 32 are covered. As the protective film 40, a hafnium oxynitride film (SiOxNy film) having a thickness of 300 nm is formed by, for example, a plasma CVD method.

在這種情況下,於基板溫度為240℃以下,使用電漿CVD法形成所述組成及密度的範圍的氮氧化矽膜而作為保護膜40。關於氮氧化矽膜的組成及其密度,預先改變反應氣體的流量等而形成氮氧化矽膜,預先決定成膜條件(成膜溫度(基板溫度)、成膜時的壓力、成膜時的電力、氣體種類(SiH4、NH3、N2O)及氣體的混合比等)而可處於所述組成的範圍,且可形成所述範圍的密度的氮氧化矽膜。 In this case, as the protective film 40, a ruthenium oxynitride film having the above composition and density is formed by a plasma CVD method at a substrate temperature of 240 ° C or lower. With respect to the composition and density of the yttrium oxynitride film, the yttrium oxynitride film is formed by changing the flow rate of the reaction gas or the like in advance, and the film formation conditions (film formation temperature (substrate temperature), pressure at the time of film formation, and electric power at the time of film formation are determined in advance. The gas type (SiH 4 , NH 3 , N 2 O) and the mixing ratio of the gas, etc., may be in the range of the composition, and a cerium oxynitride film having a density in the range described above may be formed.

其次,如圖4(b)所示那樣,使用例如光微影法而於保護膜40的表面40a形成彩色濾光片42、隔板44及遮光層46。彩色濾光片42、隔板44及遮光層46使用於有機固體攝影元件中所使用的公知者。彩色濾光片42、隔板44及遮光層46的形成步驟可於規定的真空下進行,亦可於非真空下進行。 Next, as shown in FIG. 4(b), the color filter 42, the spacer 44, and the light shielding layer 46 are formed on the surface 40a of the protective film 40 by, for example, photolithography. The color filter 42, the spacer 44, and the light shielding layer 46 are used by those skilled in the art of organic solid-state imaging devices. The steps of forming the color filter 42, the spacer 44, and the light shielding layer 46 may be performed under a predetermined vacuum or under a vacuum.

其次,使用例如塗佈法而形成覆蓋彩色濾光片42、隔板44及遮光層46的表面47的披覆層48。藉此可形成如圖2所示的攝影元件20。披覆層48可使用在有機固體攝影元件中所使用的公知者。披覆層48的形成步驟可於規定的真空下進行,亦可於非真空下進行。 Next, a coating layer 48 covering the surface 47 of the color filter 42, the spacer 44, and the light shielding layer 46 is formed by, for example, a coating method. Thereby, the photographic element 20 as shown in FIG. 2 can be formed. The cover layer 48 can be used by a person skilled in the art of organic solid-state imaging elements. The step of forming the cladding layer 48 can be carried out under a prescribed vacuum or under a vacuum.

在藉由氮氧化矽膜(SiOxNy膜)而構成披覆層48的情況下,可藉由與保護膜40同樣的方法而形成。 When the coating layer 48 is formed by a hafnium oxynitride film (SiOxNy film), it can be formed by the same method as the protective film 40.

以下,對帶有機機能層基板的其他具體例加以說明。 Hereinafter, other specific examples of the organic functional layer substrate will be described.

本發明的帶有機機能層基板例如亦可設為被稱為有機太陽電池及有機EL元件者。 The organic functional layer substrate of the present invention may be, for example, an organic solar cell or an organic EL device.

圖5(a)是表示本發明的實施形態的有機太陽電池的示意性剖面圖,圖5(b)是表示本發明的實施形態的有機EL元件的示意性剖面圖。 Fig. 5 (a) is a schematic cross-sectional view showing an organic solar cell according to an embodiment of the present invention, and Fig. 5 (b) is a schematic cross-sectional view showing an organic EL device according to an embodiment of the present invention.

圖5(a)中所示的有機太陽電池70包含有機光電轉換層76。該有機光電轉換層76相當於本發明的有機機能層,耐熱性為240℃以下。有機太陽電池70是於基板72上依序積層下部電極74、有機光電轉換層76、透明電極(上部電極)78、保護膜80而成。入射光L自透明電極78側入射。 The organic solar cell 70 shown in FIG. 5(a) includes an organic photoelectric conversion layer 76. The organic photoelectric conversion layer 76 corresponds to the organic functional layer of the present invention, and has heat resistance of 240 ° C or lower. The organic solar cell 70 is formed by sequentially laminating a lower electrode 74, an organic photoelectric conversion layer 76, a transparent electrode (upper electrode) 78, and a protective film 80 on a substrate 72. The incident light L is incident from the side of the transparent electrode 78.

保護膜80具有與所述保護膜16相同的組成及密度,藉由與保護膜16同樣的製造方法而形成。因此,省略其詳細說明。基板72相當於本發明的基材12(參照圖1(a))。 The protective film 80 has the same composition and density as the protective film 16, and is formed by the same manufacturing method as the protective film 16. Therefore, the detailed description thereof will be omitted. The substrate 72 corresponds to the substrate 12 of the present invention (see FIG. 1(a)).

下部電極74、有機光電轉換層76及透明電極78包含於公知的有機太陽電池中所一般使用者。因此,省略其詳細說明。 The lower electrode 74, the organic photoelectric conversion layer 76, and the transparent electrode 78 are included in a general user of a known organic solar cell. Therefore, the detailed description thereof will be omitted.

藉由入射光L的照射而於有機光電轉換層76中所產生的電流可藉由下部電極74與透明電極78而取出至外部。 The current generated in the organic photoelectric conversion layer 76 by the irradiation of the incident light L can be taken out to the outside by the lower electrode 74 and the transparent electrode 78.

於此種構成的有機太陽電池70中,亦可藉由設置與所述保護膜16相同的保護膜80而於高溫高濕度環境下經過長時間地保護 有機光電轉換層76。藉此可使有機太陽電池70的耐久性提高。而且,保護膜80如上所述地透明,並不妨礙入射光L向有機光電轉換層76入射。 In the organic solar cell 70 of such a configuration, it is possible to protect the organic solar cell 70 in a high-temperature and high-humidity environment for a long period of time by providing the same protective film 80 as the protective film 16. Organic photoelectric conversion layer 76. Thereby, the durability of the organic solar cell 70 can be improved. Further, the protective film 80 is transparent as described above, and does not prevent the incident light L from entering the organic photoelectric conversion layer 76.

圖5(b)中所示的有機EL元件70a是使用有機EL層86的發光元件,被稱為「頂部發光方式」。另外,於有機EL元件70a中,對與圖5(a)中所示的有機太陽電池70同樣的構成物附以相同的符號,省略其詳細說明。 The organic EL element 70a shown in FIG. 5(b) is a light-emitting element using the organic EL layer 86, and is referred to as a "top emission method". In the organic EL element 70a, the same components as those of the organic solar cell 70 shown in Fig. 5(a) are denoted by the same reference numerals, and detailed description thereof will be omitted.

有機EL層86相當於本發明的有機機能層,耐熱性為240℃以下。有機EL元件70a於基板72上依序積層有TFT 82、陰極84、有機EL層86、透明電極(上部電極)78、保護膜80。於TFT 82、陰極84及透明電極78上連接有電源88。保護膜80與所述圖5(a)中所示的有機太陽電池70相同。 The organic EL layer 86 corresponds to the organic functional layer of the present invention, and has heat resistance of 240 ° C or lower. The organic EL element 70a has a TFT 82, a cathode 84, an organic EL layer 86, a transparent electrode (upper electrode) 78, and a protective film 80 laminated on the substrate 72 in this order. A power source 88 is connected to the TFT 82, the cathode 84, and the transparent electrode 78. The protective film 80 is the same as the organic solar cell 70 shown in Fig. 5(a).

有機EL層86是發光的部位,依序積層有電洞注入層、電洞傳輸層、發光層、電子注入.傳輸層等。 The organic EL layer 86 is a portion where light is emitted, and a hole injection layer, a hole transport layer, a light emitting layer, and electron injection are sequentially laminated. Transport layer, etc.

陰極84與透明電極78是用以施加使有機EL層86發光所需的電壓者,TFT 82是用以控制有機EL元件70a的發光者。 The cathode 84 and the transparent electrode 78 are for applying a voltage required to cause the organic EL layer 86 to emit light, and the TFT 82 is a light source for controlling the organic EL element 70a.

電源88是產生使有機EL層86發光所需的電壓,且對TFT 82進行驅動。 The power source 88 generates a voltage required to cause the organic EL layer 86 to emit light, and drives the TFT 82.

另外,TFT82、陰極84、有機EL層86及透明電極78由公知的有機EL元件中所使用的一般者而適宜構成。因此,省略其詳細說明。 Further, the TFT 82, the cathode 84, the organic EL layer 86, and the transparent electrode 78 are suitably configured by a general one used in a known organic EL device. Therefore, the detailed description thereof will be omitted.

於此種構成的有機EL元件70a中,亦可藉由設置與所 述保護膜16相同的保護膜80,而於高溫高濕度環境下經過長時間地保護有機EL層86。藉此可使有機EL元件70a的耐久性提高。而且,保護膜80如上所述地透明,並不對有機EL層86的發光光造成影響。 In the organic EL element 70a of such a configuration, it is also possible to provide The protective film 80 of the same protective film 16 is used to protect the organic EL layer 86 for a long period of time in a high-temperature and high-humidity environment. Thereby, the durability of the organic EL element 70a can be improved. Further, the protective film 80 is transparent as described above, and does not affect the light emission of the organic EL layer 86.

本發明的保護膜並不限定於上述任意例,可於高溫高濕度環境下經過長時間地保護耐熱性為240℃以下的有機機能層,且要求並不妨礙光向有機機能層入射及來自有機機能層的光出射的透明性者中適宜地利用。 The protective film of the present invention is not limited to the above-described examples, and can protect the organic functional layer having a heat resistance of 240 ° C or less over a long period of time in a high-temperature and high-humidity environment, and the requirement is not to hinder the incidence of light into the organic functional layer and from the organic The transparency of the light emission of the functional layer is suitably used.

本發明基本上如上所述地構成。以上,關於本發明的帶有機機能層基板及其製造方法而已加以詳細說明,但本發明並不限定於所述實施形態,當然亦可於不脫離本發明的主旨的範圍中進行各種改良或變更。 The invention is basically constructed as described above. The above-described organic functional layer substrate and the method for producing the same according to the present invention have been described in detail, but the present invention is not limited to the above-described embodiments, and various modifications and changes can be made without departing from the spirit and scope of the invention. .

[實施例] [Examples]

以下,關於本發明的保護膜的效果而加以具體說明。 Hereinafter, the effect of the protective film of the present invention will be specifically described.

於本實施例中,製作實施例1~實施例9及比較例1~比較例7的樣品,確認本發明的保護膜的效果。 In the present Example, samples of Examples 1 to 9 and Comparative Examples 1 to 7 were prepared, and the effects of the protective film of the present invention were confirmed.

於本實施例中,使用如下的光電轉換元件本體作為樣品:於基材上,於基材表面的一部分區域形成畫素電極,覆蓋該畫素電極且於基材上形成有機機能層作為光電轉換層,於該有機機能層上形成對向電極,形成覆蓋該對向電極的保護膜的構成得到簡略化的光電轉換元件本體。 In the present embodiment, the following photoelectric conversion element body is used as a sample: on the substrate, a pixel electrode is formed on a portion of the surface of the substrate, the pixel electrode is covered, and an organic functional layer is formed on the substrate as photoelectric conversion. In the layer, a counter electrode is formed on the organic functional layer, and a photoelectric conversion element body having a simplified structure in which a protective film covering the counter electrode is formed is formed.

另外,於保護膜中使用SiOxNy所表示的氮氧化矽膜。 Further, a ruthenium oxynitride film represented by SiOxNy is used for the protective film.

實施例1~實施例9及比較例1~比較例7的樣品使用除了保護膜的構成以外,其他相同的構成的後述的元件單元。 In the samples of Examples 1 to 9 and Comparative Examples 1 to 7, the element units described later, which have the same configuration except for the protective film, were used.

以下,關於元件單元而加以說明。 Hereinafter, the element unit will be described.

於各樣品中準備如下所示而形成的元件單元。 Element units formed as follows were prepared for each sample.

準備厚度為0.7mm的無鹼玻璃基材作為基材,於該基材上藉由濺鍍法而形成厚度為100nm的氧化銦錫(ITO)膜作為畫素電極。 An alkali-free glass substrate having a thickness of 0.7 mm was prepared as a substrate, and an indium tin oxide (ITO) film having a thickness of 100 nm was formed as a pixel electrode on the substrate by a sputtering method.

其次,於基材上,藉由電阻加熱蒸鍍法而將下述化學式1所示的材料以10nm/s~20nm/s的蒸鍍速度蒸鍍為100nm的厚度而作為覆蓋影像電極的電子阻隔層。其次,分別以16nm/s~18nm/s、25nm/s~28nm/s的蒸鍍速度,以下述化學式2所表示的材料與下述化學式3所表示的材料的體積比為1:3的比例而對下述化學式2所表示的材料(富勒烯C60)與下述化學式3所表示的材料進行共蒸鍍,形成為400nm的厚度而作為有機層(光電轉換層)。 Next, the material represented by the following Chemical Formula 1 was deposited on the substrate by a resistance heating vapor deposition method at a deposition rate of 10 nm/s to 20 nm/s to a thickness of 100 nm to serve as an electron barrier covering the image electrode. Floor. Next, at a vapor deposition rate of 16 nm/s to 18 nm/s and 25 nm/s to 28 nm/s, the volume ratio of the material represented by the following chemical formula 2 to the material represented by the following chemical formula 3 is 1:3. On the other hand, the material represented by the following Chemical Formula 2 (fullerene C 60 ) and the material represented by the following Chemical Formula 3 were co-deposited to have a thickness of 400 nm as an organic layer (photoelectric conversion layer).

[化2] [Chemical 2]

其次,藉由濺鍍法於有機層上及基材上形成厚度為10nm的氧化銦錫(ITO)膜而作為對向電極。 Next, an indium tin oxide (ITO) film having a thickness of 10 nm was formed on the organic layer and the substrate by sputtering to serve as a counter electrode.

實施例1的樣品可如下所述地製作。 The sample of Example 1 can be produced as follows.

於如上所述而準備的元件單元的對向電極上及基材上,藉由電漿CVD法形成厚度為300nm的氮氧化矽膜(SiOxNy膜)而作為保護膜。如上所述地製作實施例1的樣品。 A ruthenium oxynitride film (SiOxNy film) having a thickness of 300 nm was formed as a protective film on the counter electrode and the substrate of the element unit prepared as described above by a plasma CVD method. The sample of Example 1 was prepared as described above.

實施例1~實施例9及比較例1~比較例7的各樣品的保護膜的組成如下述表1所示。另外,保護膜可預先求出稱為規定的組成及密度的成膜條件(成膜溫度(基板溫度)、成膜時的壓 力、成膜時的電力、氣體種類(SiH4、NH3、N2O)及氣體的混合比等),於該製造條件下進行成膜。實施例1~實施例9及比較例1、比較例6將基板溫度設為154℃。 The compositions of the protective films of the samples of Examples 1 to 9 and Comparative Examples 1 to 7 are shown in Table 1 below. In addition, the protective film can be obtained in advance as a film forming condition (film forming temperature (substrate temperature), film forming pressure, film forming power, gas type (SiH 4 , NH 3 , N). 2 O) and the mixing ratio of the gas, etc., and film formation is carried out under the production conditions. In Example 1 to Example 9, Comparative Example 1, and Comparative Example 6, the substrate temperature was 154 °C.

於本實施例中,關於實施例1~實施例9及比較例1~比較例7的各樣品的保護膜而測定膜密度、膜組成,使用橢圓儀而測定波長550nm下的折射率。將其結果示於下述表1中。 In the present Example, the film density and the film composition were measured for the protective films of the respective samples of Examples 1 to 9 and Comparative Examples 1 to 7, and the refractive index at a wavelength of 550 nm was measured using an ellipsometer. The results are shown in Table 1 below.

而且,將實施例1~實施例9及比較例1~比較例7的各樣品放置於溫度為85℃、相對濕度為85%的環境下,測定於所述環境下放置後的暗電流成為於所述環境下放置之前2倍的值的時間。將該測定時間作為壽命。將其結果示於下述表1中。 Further, each of the samples of Examples 1 to 9 and Comparative Examples 1 to 7 was placed in an environment having a temperature of 85 ° C and a relative humidity of 85%, and the dark current after being placed in the environment was measured. The time before the value of 2 times is placed in the environment. This measurement time was taken as the life. The results are shown in Table 1 below.

關於膜密度,可如下所述地測定。 The film density can be measured as described below.

膜密度的測定機器使用理學(RIGAKU)公司製造的ATX-G。X射線源使用Cu靶,於50keV-300mA下產生X射線。S1狹縫是寬0.5mm、高5mm。入射側光學元件是Ge(220)結晶。S2狹縫是寬0.05mm、高10mm。受光(Receiving)狹縫是寬0.1mm、高10mm。並無受光側光學元件。防護(Guard)狹縫是寬0.2mm、高20mm。掃描軸為2θ/ω,掃描範圍為0°~2°,取樣範圍為0.001°,掃描速度為0.1°/min。藉由實測的輪廓的擬合模擬而計算膜密度。 For the measurement of the film density, ATX-G manufactured by RIGAKU Co., Ltd. was used. The X-ray source uses a Cu target to generate X-rays at 50 keV-300 mA. The S1 slit is 0.5 mm wide and 5 mm high. The incident side optical element is a Ge (220) crystal. The S2 slit is 0.05 mm wide and 10 mm high. The receiving slit is 0.1 mm wide and 10 mm high. There is no light receiving side optical element. The Guard slit is 0.2 mm wide and 20 mm high. The scanning axis is 2θ/ω, the scanning range is 0°~2°, the sampling range is 0.001°, and the scanning speed is 0.1°/min. The film density was calculated by fitting simulation of the measured profiles.

膜的組成可如下所述地測定(XPS)。 The composition of the film can be determined as described below (XPS).

膜組成的測定機器使用PHI製造的QuanteraSXM,X射線源使用15kV-25W的單色化Al-Kα射線。深度方向分析是藉由Ar+蝕刻/XPS而進行。關於Ar+蝕刻,將Ar+的加速電壓設為3kV, 將蝕刻面積設為2×2mm2。關於XPS,將X射線照射範圍及分析範圍設為300×300μm2,將通能(Pass Energy)設為112eV,將階差(Step)設為0.2eV。帶電校正設為有(併用電子槍、低速離子槍),藉由感度係數對C1s、O1s、N1s、Si2p的各強度進行校正,轉換為原子數比。 The measurement apparatus for the film composition used QuanteraSXM manufactured by PHI, and the X-ray source used monochromated Al-Kα rays of 15 kV to 25 W. The depth direction analysis was performed by Ar + etching / XPS. Regarding the Ar + etching, the acceleration voltage of Ar + was set to 3 kV, and the etching area was set to 2 × 2 mm 2 . Regarding XPS, the X-ray irradiation range and the analysis range were set to 300 × 300 μm 2 , the Pass Energy was set to 112 eV, and the step (Step) was set to 0.2 eV. The charging correction is set to (with an electron gun and a low-speed ion gun), and the respective intensities of C1s, O1s, N1s, and Si2p are corrected by the sensitivity coefficient, and converted into an atomic ratio.

另外,關於暗電流,在對光電轉換元件本體進行遮光的狀態下、60℃的環境下,於對向電極側施加2×105V/cm的電場,將在該狀態下使用電源電錶(吉時利(Keithley)公司製造的6430)而測定的電流的值作為暗電流。 Further, on the dark current, in a state where the photoelectric conversion element main body for shielding, at 60 ℃ environment, in an electric field is applied to 2 × 10 5 V / cm to the electrode side, the use of power meter (Kat in this state The value of the current measured by Keithley's 6430) was used as the dark current.

另外,比較例2~比較例5、比較例7在形成保護膜時,基板溫度高達370℃,雖然可形成保護膜但有機層(光電轉換層)損傷。因此,於下述表1的「85℃、85%RH經時耐受性(相對時間)」之欄中記為「有機破壞」。 Further, in Comparative Example 2 to Comparative Example 5 and Comparative Example 7, when the protective film was formed, the substrate temperature was as high as 370 ° C, and the protective film was formed, but the organic layer (photoelectric conversion layer) was damaged. Therefore, it is referred to as "organic destruction" in the column of "85 ° C, 85% RH withstand time (relative time)" in Table 1 below.

如所述表1所示,實施例1~實施例9即使在溫度為85℃、相對濕度為85%的環境下,直至暗電流成為2倍的時間最低長達實施例1的100小時,可使耐久性提高。 As shown in Table 1, in Examples 1 to 9, even in the environment of a temperature of 85 ° C and a relative humidity of 85%, the time until the dark current was doubled was as long as 100 hours as in Example 1. Improve durability.

另一方面,比較例1中,x的值超過本發明的上限值,亦不滿足y的式子,密度亦不足本發明的下限值。比較例1的折射率低,溫度85℃、相對濕度85%耐受性亦低至10小時。 On the other hand, in Comparative Example 1, the value of x exceeded the upper limit of the present invention, and the formula of y was not satisfied, and the density was also less than the lower limit of the present invention. Comparative Example 1 had a low refractive index, and the temperature was 85 ° C, and the relative humidity of 85% was also as low as 10 hours.

比較例6中,保護膜的膜密度不足本發明的下限值,折射率低,溫度85℃、相對濕度85%耐受性亦低至50小時。 In Comparative Example 6, the film density of the protective film was less than the lower limit of the present invention, and the refractive index was low, and the temperature was 85 ° C and the relative humidity of 85% was also as low as 50 hours.

比較例2~比較例5、比較例7中,如上所述基板溫度 高達370℃,產生有機破壞。而且,比較例2中,關於保護膜亦不滿足y的式子,密度亦超過本發明的上限值。 In Comparative Example 2 to Comparative Example 5 and Comparative Example 7, the substrate temperature as described above Up to 370 ° C, resulting in organic damage. Further, in Comparative Example 2, the protective film did not satisfy the formula of y, and the density exceeded the upper limit of the present invention.

比較例3中,關於保護膜,x的值亦不足本發明的下限值,亦不滿足y的式子。比較例4中,關於保護膜亦不滿足y的式子,密度亦超過本發明的上限值。 In Comparative Example 3, regarding the protective film, the value of x is also less than the lower limit of the present invention, and the formula of y is not satisfied. In Comparative Example 4, the protective film did not satisfy the formula of y, and the density also exceeded the upper limit of the present invention.

比較例5中,關於保護膜亦不滿足y的式子。比較例7中,關於保護膜,密度超過本發明的上限值。 In Comparative Example 5, the protective film did not satisfy the formula of y. In Comparative Example 7, the density of the protective film exceeded the upper limit of the present invention.

10‧‧‧帶有機機能層基板 10‧‧‧With organic functional layer substrate

12‧‧‧基材 12‧‧‧Substrate

14‧‧‧有機機能層 14‧‧‧Organic functional layer

16‧‧‧保護膜 16‧‧‧Protective film

Claims (7)

一種帶有機機能層基板,其特徵在於包含:基材;配置於所述基材上的有機機能層;配置於所述有機機能層上的保護膜;並且所述保護膜包含SiOxNy所表示的氮氧化矽,x、y滿足0.5≦x≦1.0、且-2.2y+2.1≦x≦-2.2y+2.41,於將所述保護膜的密度設為ρ(g/m3)時,2.20(g/m3)≦ρ≦2.60(g/m3)。 A substrate with an organic functional layer, comprising: a substrate; an organic functional layer disposed on the substrate; a protective film disposed on the organic functional layer; and the protective film comprising nitrogen represented by SiOxNy矽 矽, x, y satisfy 0.5≦x≦1.0, and -2.2y+2.1≦x≦-2.2y+2.41, when the density of the protective film is ρ(g/m 3 ), 2.20 (g) /m 3 ) ≦ρ≦ 2.60 (g/m 3 ). 如申請專利範圍第1項所述之帶有機機能層基板,其中所述有機機能層是照射光則產生電荷的有機光電轉換層,所述有機光電轉換層於所述基材側設有下部電極,於所述基材的相反側設有透明的上部電極,於所述上部電極上配置有所述保護膜。 The organic functional layer substrate according to claim 1, wherein the organic functional layer is an organic photoelectric conversion layer that generates light by irradiating light, and the organic photoelectric conversion layer is provided with a lower electrode on the substrate side. A transparent upper electrode is provided on the opposite side of the substrate, and the protective film is disposed on the upper electrode. 如申請專利範圍第1項所述之帶有機機能層基板,其中所述有機機能層是包含有機物的彩色濾光片層,於所述彩色濾光片層上配置有所述保護膜。 The organic functional layer substrate according to claim 1, wherein the organic functional layer is a color filter layer containing an organic material, and the protective film is disposed on the color filter layer. 如申請專利範圍第1項至第3項中任一項所述之帶有機機能層基板,其中x、y滿足0.5≦x≦1.0、且-2.2y+2.1≦x≦-2.2y+2.32。 The organic functional layer substrate according to any one of claims 1 to 3, wherein x, y satisfy 0.5 ≦ x ≦ 1.0, and -2.2 y + 2.1 ≦ x ≦ - 2.2 y + 2.32. 如申請專利範圍第1項至第3項中任一項所述之帶有機機能層基板,其中 所述保護膜的密度ρ(g/m3)為2.30(g/m3)≦ρ≦2.60(g/m3)。 The organic functional layer substrate according to any one of claims 1 to 3, wherein the protective film has a density ρ (g/m 3 ) of 2.30 (g/m 3 ) ≦ρ ≦ 2.60. (g/m 3 ). 如申請專利範圍第4項所述之帶有機機能層基板,其中所述保護膜的密度ρ(g/m3)為2.30(g/m3)≦ρ≦2.60(g/m3)。 The organic functional layer substrate according to claim 4, wherein the protective film has a density ρ (g/m 3 ) of 2.30 (g/m 3 ) ≦ρ ≦ 2.60 (g/m 3 ). 一種帶有機機能層基板的製造方法,其特徵在於:包含於基材上所配置的有機機能層上,形成包含SiOxNy所表示的氮氧化矽的保護膜的步驟,所述SiOxNy的x、y滿足0.5≦x≦1.0、且-2.2y+2.1≦x≦-2.2y+2.41,於將所述保護膜的密度設為ρ(g/m3)時,2.20(g/m3)≦ρ≦2.60(g/m3)。 A method for producing a substrate with an organic functional layer, comprising: forming a protective film comprising cerium oxynitride represented by SiOxNy on an organic functional layer disposed on a substrate, wherein x, y of SiOxNy is satisfied 0.5≦x≦1.0, and -2.2y+2.1≦x≦-2.2y+2.41, when the density of the protective film is ρ(g/m 3 ), 2.20 (g/m 3 )≦ρ≦ 2.60 (g/m 3 ).
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