WO2015075922A1 - Uv-transmitting-substrate cleaning device and cleaning method - Google Patents
Uv-transmitting-substrate cleaning device and cleaning method Download PDFInfo
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- WO2015075922A1 WO2015075922A1 PCT/JP2014/005811 JP2014005811W WO2015075922A1 WO 2015075922 A1 WO2015075922 A1 WO 2015075922A1 JP 2014005811 W JP2014005811 W JP 2014005811W WO 2015075922 A1 WO2015075922 A1 WO 2015075922A1
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- Prior art keywords
- cleaning
- substrate
- ozone water
- ultraviolet
- wavelength
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- 238000004140 cleaning Methods 0.000 title claims abstract description 176
- 239000000758 substrate Substances 0.000 title claims abstract description 125
- 238000000034 method Methods 0.000 title claims description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 118
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 103
- 239000011521 glass Substances 0.000 claims description 25
- 239000004973 liquid crystal related substance Substances 0.000 claims description 18
- 230000001678 irradiating effect Effects 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 9
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims description 7
- 229910052753 mercury Inorganic materials 0.000 claims description 7
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 239000000126 substance Substances 0.000 description 15
- 239000010408 film Substances 0.000 description 13
- 239000007788 liquid Substances 0.000 description 12
- 230000032258 transport Effects 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 230000007613 environmental effect Effects 0.000 description 5
- 238000004065 wastewater treatment Methods 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000005108 dry cleaning Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 238000002834 transmittance Methods 0.000 description 4
- 238000000354 decomposition reaction Methods 0.000 description 3
- 229910010272 inorganic material Inorganic materials 0.000 description 3
- 239000011147 inorganic material Substances 0.000 description 3
- 239000005416 organic matter Substances 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000008033 biological extinction Effects 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- JBRZTFJDHDCESZ-UHFFFAOYSA-N AsGa Chemical compound [As]#[Ga] JBRZTFJDHDCESZ-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- -1 polyethylene phthalate Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02043—Cleaning before device manufacture, i.e. Begin-Of-Line process
- H01L21/02052—Wet cleaning only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/046—Salts
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1316—Methods for cleaning the liquid crystal cells, or components thereof, during manufacture: Materials therefor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02296—Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer
- H01L21/02299—Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer pre-treatment
- H01L21/0231—Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer pre-treatment treatment by exposure to electromagnetic radiation, e.g. UV light
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67028—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
- H01L21/6704—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing
- H01L21/67051—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing using mainly spraying means, e.g. nozzles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67098—Apparatus for thermal treatment
- H01L21/67115—Apparatus for thermal treatment mainly by radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0057—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by ultraviolet radiation
-
- C11D2111/22—
Definitions
- the present invention relates to an ultraviolet transmissive substrate cleaning apparatus and cleaning method.
- an RCA cleaning method or a wet cleaning method using a cleaning liquid such as an alkaline detergent has been performed as a method for cleaning a semiconductor silicon substrate or a liquid crystal glass substrate.
- a concentrated chemical such as hydrogen peroxide, sulfuric acid, hydrochloric acid, or ammonia is used to remove an object to be removed from the substrate surface.
- a method of combining brush cleaning, ultraviolet irradiation, ultrasonic cleaning, and the like with cleaning using an alkaline detergent or the like as a cleaning liquid is also performed. Since these methods use a large amount of concentrated chemicals and cleaning liquids, a cleaning method that uses as little concentrated chemicals and cleaning liquids as possible is required from the viewpoint of wastewater treatment work and environmental conservation.
- the size of the glass substrate is much larger than that of the semiconductor wafer, and in recent years, the enlargement of the glass substrate is remarkable.
- the amount of concentrated chemicals and cleaning liquid used and the amount of pure water used for rinsing them increase. Therefore, problems such as a rise in the manufacturing cost of the glass substrate and an increase in environmental load due to an increase in wastewater treatment load have arisen.
- dry cleaning may be performed as pretreatment of wet cleaning.
- surface treatment is performed by irradiating the substrate with ultraviolet rays, thereby decomposing organic substances on the substrate surface (see, for example, Patent Documents 1 and 2).
- an inorganic material on the substrate surface is previously cleaned with an organic solvent or the like and rinsed with pure water.
- the present invention has been made to solve the above-described problems, and is an ultraviolet transmissive substrate that can reduce wastewater treatment load and environmental load as compared with conventional cleaning methods using concentrated chemicals and cleaning liquids.
- An object is to provide a cleaning apparatus and a cleaning method.
- the cleaning device of the embodiment is a cleaning device for an ultraviolet transparent substrate, wherein the ozone water supply unit supplies ozone water to the cleaning surface of the substrate, and the ozone water is supplied to the cleaning surface of the substrate.
- An ultraviolet irradiation unit that irradiates ultraviolet rays including a wavelength of 250 to 260 nm is provided on the surface opposite to the cleaning surface of the substrate.
- the cleaning method of the embodiment is a method for cleaning an ultraviolet transmissive substrate, supplying ozone water to the cleaning surface of the substrate, and including an ultraviolet ray having a wavelength of 250 to 260 nm on the surface opposite to the cleaning surface of the substrate. It is characterized by irradiating.
- the cleaning apparatus and the cleaning method of the ultraviolet transmissive substrate of the present invention it is possible to reduce the wastewater treatment load and the environmental load as compared with the conventional cleaning method using concentrated chemicals.
- FIG. 1 is a diagram for explaining the cleaning method of this embodiment.
- ultraviolet light is irradiated onto a surface (hereinafter referred to as an ultraviolet irradiation surface) 2b opposite to the cleaning surface 2a in a state where ozone water is supplied to the cleaning surface 2a of the substrate 2.
- the object 3 to be removed in the present embodiment is, for example, an organic thin film such as a photoresist or an organic substance that adheres to the cleaning surface 2a in a clean room.
- inorganic substances such as metal fine particles attached to the cleaning surface 2a can be removed.
- the cleaning surface 2a is irradiated with ultraviolet light on the ultraviolet irradiation surface 2b while ozone water is supplied to the cleaning surface 2a, and the active surface is generated by irradiating the ozone water with ultraviolet rays. 2a to be removed 3 is removed.
- the radical active species to be generated are mainly oxygen radicals generated by the reaction represented by the following formula (1) and hydroxy radicals generated by the reaction represented by the following formula (2).
- oxygen radicals and hydroxy radicals are removed by oxidizing and decomposing organic substances on the cleaning surface 2a, and similarly, oxidizing inorganic substances to form oxides and removing them.
- an ozone water film 4 having a predetermined thickness is present on the cleaning surface 2a.
- Ozone molecules in the ozone water film 4 are decomposed by ultraviolet rays to generate radical active species.
- the generated radical active species for example, oxidatively decompose and clean the organic matter to be removed 3. Since the object 3 to be removed adheres to the cleaning surface 2 a, among the radical active species generated in the ozone water film 4, radical active species mainly generated in the vicinity of the cleaning surface 2 a contribute to the decomposition and removal of the object 3 to be removed. .
- the ultraviolet ray when the ultraviolet ray is irradiated from the cleaning surface 2a side, a part of the ultraviolet ray is scattered or refracted on the surface of the ozone water film 4, and the irradiated ultraviolet ray is attenuated before reaching the cleaning surface 2a. It is thought that. Further, a part of the ultraviolet rays are absorbed by ozone molecules present in the upper part of the ozone water film 4, and the amount of ultraviolet rays reaching the cleaning surface 2a with respect to the irradiated ultraviolet rays is reduced, so that in the vicinity of the cleaning surface 2a. There is also a possibility that the amount of oxygen radicals generated will be reduced.
- a part of radical active species generated in the upper part of the ozone water film 4 causes a chain reaction of radical generation before reaching the removal target 3 on the cleaning surface 2a. Since water is drained from the substrate 2 to the outside in accordance with the flow of water, there is a possibility that the removal target 3 on the cleaning surface 2a may not be reached.
- the surface 2b opposite to the cleaning surface 2a is irradiated with ultraviolet rays. Therefore, there is no attenuation of ultraviolet rays due to scattering, reflection, refraction, etc. of ultraviolet rays on the surface of the ozone water film 4. Further, there is no attenuation of ultraviolet rays when passing through the ozone water film 4. Further, radical active species generated in the ozone water film 4 are not drained from the substrate 2 to the outside according to the flow of ozone water. Therefore, the substrate can be cleaned more efficiently than when ultraviolet rays are irradiated from the cleaning surface 2a side.
- FIG. 2 is a schematic side view showing the cleaning apparatus 1 of the present embodiment.
- FIG. 3 is a schematic plan view showing the cleaning device 1 of the present embodiment.
- the cleaning apparatus of this embodiment is a so-called flat-flow cleaning apparatus.
- a cleaning apparatus 1 shown in FIG. 2 includes an ozone water supply unit 5 that supplies ozone water to a cleaning surface 2a of a substrate 2 to be cleaned, and a surface opposite to the cleaning surface 2a of the substrate 2 (hereinafter referred to as an ultraviolet irradiation surface).
- 2b is provided with an ultraviolet irradiation unit 6 for irradiating ultraviolet rays.
- an object to be removed 3 such as an organic substance or an inorganic substance adheres to the cleaning surface 2 a of the substrate 2.
- Reference numeral 7 denotes a transport roller for transporting the substrate 2.
- the transport roller 7 is disposed so as to transport the substrate 2 placed on the transport roller 7 below the ozone water supply unit 5.
- the transport roller 7 transports the substrate 2 in the direction of the arrow A, and the cleaning device 1 installed in the middle of the transport path sequentially cleans the substrate 2.
- the substrate 2 has an ultraviolet transmittance with an extinction coefficient with respect to ultraviolet rays having a wavelength of 254 nm, preferably 50% or less.
- the substrate 2 preferably has an ultraviolet transmittance of the above-described wavelength (254 nm) of 50% or more, and more preferably 90% or more.
- the substrate 2 is not particularly limited as long as it has the above-described extinction coefficient or ultraviolet transmittance.
- a compound semiconductor substrate such as a gallium arsenide (GaAs) substrate, a transparent resin substrate such as polyethylene phthalate (PET), polycarbonate (PC), or polyethylene naphthalate (PEN) can be used.
- the ozone water supply unit 5 includes an ozone water nozzle 5 b that supplies ozone water to the cleaning surface 2 a of the substrate 2.
- the ozone water supply unit 5 includes an ozone water production unit 5a that produces ozone water and supplies the ozone water to the ozone water nozzle 5b.
- the ozone water production unit 5a produces ozone water by dissolving ozone in pure water.
- a device that dissolves ozone gas in pure water through a gas permeable film or a device that dissolves ozone gas in pure water by making countercurrent contact between ozone gas and pure water in a packed tower is used. Can do.
- the pure water may be pure water having a suitable purity according to the type and application of the substrate 2 and the purpose of cleaning.
- the substrate 2 is a liquid crystal glass substrate
- the resistivity in terms of 25 ° C.
- Pure water of 10 M ⁇ ⁇ cm or more can be suitably used.
- the concentration of ozone water produced by the ozone water production unit 5a is preferably 50 to 300 ppm, and more preferably 100 to 200 ppm.
- carbon dioxide etc. to ozone water as a self-decomposition inhibitor.
- the temperature of ozone water supplied by the ozone water supply unit 5 is not particularly limited, and may be about 15 ° C. to 25 ° C. (normal temperature). When ozone water is used at room temperature, it is possible to reduce the apparatus and energy for cleaning.
- the ozone water may be heated.
- the substrate surface is preferably 15 to 50 ° C., more preferably about room temperature (20 to 30 ° C.) to obtain a cleaner substrate surface in a short time. be able to.
- a spray nozzle for injecting ozone water or a shower nozzle for spraying ozone water is used as the ozone water nozzle 5b.
- the ozone water nozzle 5b is connected to the ozone water production unit 5a by a pipe.
- the ozone water manufactured by the ozone water manufacturing unit 5a is supplied to the ozone water nozzle 5b through this pipe.
- the supplied ozone water is supplied from the ozone water nozzle 5b to the cleaning surface 2a.
- the ozone water nozzle 5b preferably includes a pressurizing device.
- the pressurizing device can pressurize the ozone water and supply it to the cleaning surface 2a.
- the flow rate of the ozone water supplied to the cleaning surface 2a is preferably about 0.5 to 5 m / s, whereby the cleaning efficiency can be improved.
- the ozone water supply unit 5 preferably includes an ultrasonic application device.
- the ultrasonic wave application device applies ultrasonic waves to the ozone water
- the ozone water nozzle 5b supplies the ozone water to which the ultrasonic waves are applied to the cleaning surface 2a.
- the frequency of the ultrasonic wave is preferably 30 kHz or more, more preferably 100 to 2,000 kHz, and still more preferably 700 to 1,500 kHz.
- the ultraviolet irradiation unit 6 irradiates the surface 2b of the substrate 2 opposite to the cleaning surface 2a (hereinafter also referred to as an ultraviolet irradiation surface) 2b with ultraviolet rays having a wavelength of 250 to 260 nm.
- the ultraviolet irradiation unit 6 preferably irradiates ultraviolet rays including at least a wavelength of 254 nm.
- Ultraviolet rays having a wavelength of 250 to 260 nm, particularly ultraviolet rays having a wavelength of 254 nm have a higher absorption rate by ozone molecules in pure water than visible light or ultraviolet rays having other wavelengths. Therefore, the irradiation reaction of radical active species represented by the above formulas (1) and (2) is promoted by irradiating with ultraviolet rays including the above preferred wavelength range. As a result, the removal target 3 can be effectively removed.
- the ultraviolet irradiation unit 6 may irradiate at least ultraviolet rays having a wavelength of 250 to 260 nm. Not only ultraviolet rays having the above wavelengths but also light having other wavelengths, for example, ultraviolet rays having a wavelength in the vicinity of 185 nm, 250 having a wavelength in the range of 220 to 400 nm. Irradiation with ultraviolet light having a wavelength other than ⁇ 260 nm, visible light other than ultraviolet light, or light having an infrared wavelength region may be performed. In this case, the region of the emission peak wavelength of the light irradiated by the ultraviolet irradiation unit 6 is not particularly limited, but preferably has the emission peak wavelength in a range of at least 250 to 260 nm.
- the light source of the ultraviolet irradiation unit 6 is not limited as long as it generates ultraviolet light having the above-described wavelength.
- a low pressure mercury lamp, a high pressure mercury lamp, a vacuum ultraviolet lamp, a xenon lamp, a light emitting diode (LED), or the like is used. Can do. Since the ultraviolet irradiation illuminance of the ultraviolet irradiation unit 6 greatly affects the generation concentration (generation amount) of radical active species, a light source that can irradiate ultraviolet rays with a stable illuminance and has a long emission lifetime and low running cost is preferable. As such a light source, a low-pressure mercury lamp is preferably used.
- the substrate 2 when the substrate 2 is large, it is preferable to use an LED from the viewpoint of partial uniformity of the ultraviolet illuminance irradiated on the substrate 2 and miniaturization of the cleaning device. Since the LED has a long light emission life and excellent linearity of irradiated light, the running cost can be reduced by using the LED.
- Ultraviolet illuminance of irradiating ultraviolet irradiation unit 6, in order to remove the matter to be removed 3 efficiently is preferably 2 ⁇ 20mW / m 2, more preferably 3 ⁇ 8mW / m 2.
- the to-be-removed object 3 attached to the cleaning surface of the substrate 2 is decomposed by radical active species generated by irradiating ozone water with ultraviolet rays, and is removed by dissolving in ozone water.
- the distance from the light source of the ultraviolet irradiation unit 6 to the ultraviolet irradiation surface 2b can be appropriately set depending on the absorption coefficient of the substrate 2, the concentration of ozone water, the type of light source used, and the like. Considering that the illuminance of ultraviolet rays is inversely proportional to the square of the distance from the light source in the air, it is set to several hundred mm or less, preferably 5 to 20 mm, for example. Thus, the ultraviolet light emitting intensity is, if 2 ⁇ 20mW / m 2 about ultraviolet light source, the ultraviolet intensity in the cleaning surface 2a can be a 3 mW / m 2 or more, thereby improving the cleaning efficiency .
- the ultraviolet irradiation unit 6 is disposed between the plurality of transport rollers 7 by disposing the ultraviolet irradiation unit 6 on the surface 2 b side opposite to the cleaning surface 2 a of the substrate 2. be able to. Therefore, it is possible to reduce the size of the cleaning device 1. Furthermore, since the distance between the light source of the ultraviolet irradiation unit 6 and the glass substrate 2 can be reduced by providing the ultraviolet irradiation unit on the surface 2b side opposite to the cleaning surface 2a, the ultraviolet irradiation efficiency can be improved.
- the ultraviolet irradiation unit 6 when the ultraviolet irradiation unit 6 is installed above the substrate 2, for example, there is a concern that an ozone water droplet splashes and touches the light source of the ultraviolet irradiation unit 6 and the light source of the ultraviolet irradiation unit 6 may be damaged. In some cases, the substrate 2 may be damaged. On the other hand, in the cleaning apparatus 1 of the present embodiment, since the ultraviolet irradiation unit 6 is installed below the substrate 2, waterproofing is easy.
- the ultraviolet light source may be protected by a quartz glass tube, for example, in order to prevent the adhesion of ozone water droplets.
- a quartz glass tube for example, in order to prevent the adhesion of ozone water droplets.
- the cleaning apparatus 1 since the cleaning apparatus 1 according to the present embodiment includes the ultraviolet irradiation unit 6 below the substrate 2, the force for holding the ultraviolet irradiation unit 6 is also greater than when the ultraviolet irradiation unit 6 is provided above the substrate 2. Small is good. Therefore, the apparatus configuration can be simplified.
- the step S100 for holding the substrate the step S200 for supplying ozone water to the cleaning surface of the held substrate, and the ozone water contacted the cleaning surface of the substrate.
- the substrate is cleaned using the cleaning apparatus 1 of the present embodiment as follows. First, the substrate 2 to be cleaned is placed and held on the transport roller 7, and the transport roller 7 is operated to transport the substrate 2. Then, while supplying ozone from the ozone water nozzle 5b to the cleaning surface 2a of the substrate to be transported in step S200, the ultraviolet irradiation unit 6 irradiates ultraviolet rays from the ultraviolet irradiation surface 2b side in step S300.
- the ozone water supply flow rate of the ozone water nozzle 5b is dependent on the area of the substrate 2 to be cleaned, in terms of cleaning performance, is preferably 1 m 2 per 40 ⁇ 400L / min, 1m 2 More preferably, it is 100 to 400 L / min.
- the substrate 2 is placed and held on the transport roller 7, but the substrate 2 is in a state where ozone water is supplied to the cleaning surface 2a, and is opposite to the cleaning surface 2a.
- the manner or method of holding the substrate 2 as long as the surface is held in such a manner that it can be irradiated with ultraviolet rays having the above-mentioned wavelength.
- the cleaning of the substrate in the cleaning apparatus 1 may be performed batchwise or continuously. When cleaning a small substrate, it is preferable to use a batch method.
- the cleaning method of the present invention is a cleaning method characterized by energy saving, cost reduction, and high cleaning ability, and exhibits a great effect particularly when applied to cleaning of a liquid crystal glass substrate having a large cleaning area. be able to.
- the liquid crystal glass substrate has been remarkably increased in size in recent years, and flat-flow cleaning is becoming the mainstream for the purpose of cleaning uniformity and cleaning time.
- the effect of the present invention is not limited only to the flat-flow cleaning method, the showering method in which the cleaning liquid is poured in the shower, the spin cleaning method for supplying the cleaning liquid onto the rotating substrate, and the batch type immersion bath in which the cleaning liquid is contained
- any conventionally known cleaning method using a cleaning liquid such as an immersion cleaning method and a combination thereof
- any cleaning method can improve the cleaning efficiency as in this embodiment.
- the cleaning efficiency can be further improved by combining physical cleaning using a sponge or the like with each of the cleaning methods as described above.
- the cleaning apparatus of the present embodiment it is possible to reduce the wastewater treatment load and the environmental burden compared to the conventional cleaning method using concentrated chemicals and cleaning liquids, and it is possible to simplify the apparatus configuration. . Therefore, the cleaning efficiency of the substrate with ozone water can be improved.
- Example 1 As the object to be cleaned, a liquid crystal glass substrate having a size of 50 mm in length, 50 mm in width, and 0.7 mm in thickness and having a transmittance of 99% for ultraviolet rays having a wavelength of 254 nm was used. Ozone water having a concentration of 100 ppm is supplied to the cleaning surface of this substrate at a flow rate of 1 L / min (400 L / min per 1 m 2 ), and ultraviolet light having a wavelength near 254 nm is applied to the surface opposite to the cleaning surface from the glass substrate. Irradiation was performed at a UV illuminance of 3.8 mW / m 2 from below 10 mm. As the ultraviolet irradiation device, a low-pressure mercury lamp AY-11 (trade name, manufactured by Nippon Photo Science Co., Ltd.) was used.
- the water contact angle on the surface of the liquid crystal glass substrate before cleaning and the water contact angle on the surface of the liquid crystal glass substrate after cleaning times of 0 seconds, 30 seconds, 60 seconds, 180 seconds, 300 seconds, and 600 seconds are measured with a contact angle meter PG-X ( (Trade name, manufactured by Matsubo Co., Ltd.).
- the measurement results of the water contact angle are shown in Table 1. It shows that the smaller the water contact angle, the less organic matter adhered to the liquid crystal glass substrate and the better the cleaning is.
- the wavelength characteristics of the low-pressure mercury lamp used are shown in FIG.
- Example 1 the liquid crystal glass substrate was cleaned under the same conditions as in Example 1 except that ultraviolet rays were irradiated from the cleaning surface side, and the change with time of the water contact angle on the liquid crystal glass substrate surface was measured. The results are shown in Table 1.
- Example 2 In Example 1, the liquid crystal glass substrate was cleaned under the same conditions as in Example 1 except that cleaning was performed without irradiating ultraviolet rays, and the change with time in the water contact angle on the liquid crystal glass substrate surface was measured. The results are also shown in Table 1.
- Comparative Example 3 In Comparative Example 1, the liquid crystal glass substrate was cleaned under the same conditions as in Comparative Example 1 except that ultrasonic waves were applied to the ozone water supplied from the ozone water nozzle 5b using a fine jet (PT-010J50 (manufactured by Pretec)). And the change with time of the water contact angle on the surface of the liquid crystal glass substrate was measured. The results are shown in Table 1. In Comparative Example 3, only a cleaning effect substantially equivalent to that in Comparative Example 2 was shown. This indicates that the effect of ultraviolet irradiation did not appear because the ultraviolet water was reflected by the ozone water film due to the vibration applied to the ozone water film.
- the cleaning efficiency is improved by irradiating ultraviolet rays having a wavelength of 250 to 260 nm.
- the irradiation is performed from the cleaning surface side. It has been found that the contact angle decreases in a short time, that is, good cleaning is performed in a short time.
Abstract
Description
オゾン水製造部5aが製造するオゾン水の濃度は、50~300ppmであることが好ましく、100~200ppmであることがより好ましい。また、オゾンの自己分解を抑制してオゾンを効率的に利用するために、オゾン水には、自己分解抑制剤として二酸化炭素等を添加することが好ましい。 In the
The concentration of ozone water produced by the ozone
(実施例1)
被洗浄物として、大きさが縦50mm×横50mm×厚み0.7mmであって、254nmの波長の紫外線に対する透過率が99%の液晶ガラス基板を用いた。この基板の洗浄面に、濃度100ppmのオゾン水を流量1L/min(1m2あたりで400L/min)で供給するとともに、洗浄面の反対側の面に254nm付近の波長の紫外線を、ガラス基板より10mm下方から紫外線照度3.8mW/m2で照射した。紫外線照射装置としては、低圧水銀ランプAY-11(商品名、日本フォトサイエンス(株)社製)を用いた。 Next, examples will be described.
(Example 1)
As the object to be cleaned, a liquid crystal glass substrate having a size of 50 mm in length, 50 mm in width, and 0.7 mm in thickness and having a transmittance of 99% for ultraviolet rays having a wavelength of 254 nm was used. Ozone water having a concentration of 100 ppm is supplied to the cleaning surface of this substrate at a flow rate of 1 L / min (400 L / min per 1 m 2 ), and ultraviolet light having a wavelength near 254 nm is applied to the surface opposite to the cleaning surface from the glass substrate. Irradiation was performed at a UV illuminance of 3.8 mW / m 2 from below 10 mm. As the ultraviolet irradiation device, a low-pressure mercury lamp AY-11 (trade name, manufactured by Nippon Photo Science Co., Ltd.) was used.
実施例1において、紫外線を洗浄面側から照射した以外は実施例1と同様の条件で液晶ガラス基板の洗浄を行い、液晶ガラス基板表面における水接触角の経時変化を測定した。結果を表1に示す。 (Comparative Example 1)
In Example 1, the liquid crystal glass substrate was cleaned under the same conditions as in Example 1 except that ultraviolet rays were irradiated from the cleaning surface side, and the change with time of the water contact angle on the liquid crystal glass substrate surface was measured. The results are shown in Table 1.
実施例1において、紫外線を照射しないで洗浄を行った以外は実施例1と同様の条件で液晶ガラス基板の洗浄を行い、液晶ガラス基板表面における水接触角の経時変化を測定した。結果を表1に併せて示す。 (Comparative Example 2)
In Example 1, the liquid crystal glass substrate was cleaned under the same conditions as in Example 1 except that cleaning was performed without irradiating ultraviolet rays, and the change with time in the water contact angle on the liquid crystal glass substrate surface was measured. The results are also shown in Table 1.
比較例1において、ファインジェット(PT-010J50(プレテック社製))を用いてオゾン水ノズル5bから供給するオゾン水に超音波を印加した以外は比較例1と同様の条件で液晶ガラス基板の洗浄を行い、液晶ガラス基板表面における水接触角の経時変化を測定した。結果を表1に示す。比較例3では、比較例2とほぼ同等の洗浄効果しか示さなった。これは、オゾン水膜に振動が与えられたことで、紫外線がオゾン水膜によって反射されるため、紫外線照射の効果が表れなかったことを示す。 (Comparative Example 3)
In Comparative Example 1, the liquid crystal glass substrate was cleaned under the same conditions as in Comparative Example 1 except that ultrasonic waves were applied to the ozone water supplied from the
4…オゾン水膜、5…オゾン水供給部、5a…オゾン水製造部、5b…オゾン水ノズル、6…紫外線照射部、7…搬送ローラ。 DESCRIPTION OF
Claims (12)
- 紫外線透過性の基板の洗浄装置であって、
前記基板の洗浄面にオゾン水を供給するオゾン水供給部と、
前記基板の洗浄面にオゾン水が供給された状態で前記基板の洗浄面と反対側の面に250~260nmの波長を含む紫外線を照射する紫外線照射部と、
を備えることを特徴とする紫外線透過性基板の洗浄装置。 An ultraviolet transmissive substrate cleaning apparatus,
An ozone water supply unit for supplying ozone water to the cleaning surface of the substrate;
An ultraviolet irradiation unit that irradiates ultraviolet light having a wavelength of 250 to 260 nm on a surface opposite to the cleaning surface of the substrate in a state where ozone water is supplied to the cleaning surface of the substrate;
An ultraviolet transmissive substrate cleaning apparatus comprising: - 前記オゾン水供給部は、前記洗浄面に、前記オゾン水を供給するオゾン水ノズルを備えることを特徴とする請求項1記載の紫外線透過性基板の洗浄装置。 The apparatus for cleaning an ultraviolet transmissive substrate according to claim 1, wherein the ozone water supply unit includes an ozone water nozzle for supplying the ozone water on the cleaning surface.
- オゾン水を製造して前記オゾン水供給部に供給するオゾン水製造部を備えることを特徴とする請求項1又は2記載の紫外線透過性基板の洗浄装置。 3. The ultraviolet transmissive substrate cleaning apparatus according to claim 1, further comprising an ozone water production unit that produces ozone water and supplies the ozone water to the ozone water supply unit.
- 前記紫外線照射部の光源から前記基板の洗浄面と反対側の面までの距離は、5~20mmであることを特徴とする請求項1又は2記載の紫外線透過性基板の洗浄装置。 3. The ultraviolet transmissive substrate cleaning apparatus according to claim 1, wherein the distance from the light source of the ultraviolet irradiation unit to the surface opposite to the cleaning surface of the substrate is 5 to 20 mm.
- 前記紫外線照射部は、低圧水銀ランプ、エキシマランプ及び発光ダイオード(LED)から選ばれる1種以上を備えることを特徴とする請求項1又は2記載の紫外線透過性基板の洗浄装置。 3. The ultraviolet transmissive substrate cleaning apparatus according to claim 1, wherein the ultraviolet irradiation unit includes at least one selected from a low pressure mercury lamp, an excimer lamp, and a light emitting diode (LED).
- 前記基板は、254nmの波長の紫外線に対する吸光係数が50%以下であることを特徴とする請求項1又は2記載の紫外線透過性基板の洗浄装置。 3. The ultraviolet transmissive substrate cleaning apparatus according to claim 1, wherein the substrate has an absorption coefficient of 50% or less with respect to ultraviolet rays having a wavelength of 254 nm.
- 前記基板は、液晶ガラス基板であることを特徴とする請求項1又は2記載の紫外線透過性基板の洗浄装置。 3. The ultraviolet transmissive substrate cleaning apparatus according to claim 1, wherein the substrate is a liquid crystal glass substrate.
- 紫外線透過性の基板の洗浄方法であって、
前記基板を保持する工程と、
保持された前記基板の洗浄面にオゾン水を供給する工程と、
前記基板の洗浄面にオゾン水の接触した状態で前記基板の洗浄面の反対側の面に250~260nmの波長を含む紫外線を照射する工程と
を備えることを特徴とする紫外線透過性基板の洗浄方法。 A method for cleaning an ultraviolet transparent substrate,
Holding the substrate;
Supplying ozone water to the cleaning surface of the held substrate;
Irradiating the surface opposite to the cleaning surface of the substrate with ultraviolet light having a wavelength of 250 to 260 nm in a state where the cleaning surface of the substrate is in contact with ozone water. Method. - 前記オゾン水は、オゾン濃度が50ppm以上であることを特徴とする請求項8記載の紫外線透過性基板の洗浄方法。 The method for cleaning an ultraviolet transmissive substrate according to claim 8, wherein the ozone water has an ozone concentration of 50 ppm or more.
- 前記オゾン水の温度は、15℃~50℃であることを特徴とする請求項8又は9記載の紫外線透過性基板の洗浄方法。 10. The method for cleaning an ultraviolet transmissive substrate according to claim 8, wherein the temperature of the ozone water is 15 ° C. to 50 ° C.
- 前記基板は、254nmの波長の紫外線に対する吸光係数が50%以下であることを特徴とする請求項8又は9記載の紫外線透過性基板の洗浄方法。 10. The ultraviolet transmissive substrate cleaning method according to claim 8 or 9, wherein the substrate has an absorption coefficient of 50% or less with respect to ultraviolet rays having a wavelength of 254 nm.
- 前記基板は、液晶ガラス基板であることを特徴とする請求項8又は9記載の紫外線透過性基板の洗浄方法。 10. The ultraviolet transmissive substrate cleaning method according to claim 8, wherein the substrate is a liquid crystal glass substrate.
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DE102015011228A1 (en) | 2015-08-27 | 2017-03-02 | Süss Microtec Photomask Equipment Gmbh & Co. Kg | Device for applying a liquid medium exposed to UV radiation to a substrate |
DE102015011177A1 (en) * | 2015-08-27 | 2017-03-02 | Süss Microtec Photomask Equipment Gmbh & Co. Kg | Device for applying a liquid medium exposed to UV radiation to a substrate |
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