WO2015074471A1 - Electrostatic protection device, intelligent power module and frequency-conversion home appliance - Google Patents

Electrostatic protection device, intelligent power module and frequency-conversion home appliance Download PDF

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Publication number
WO2015074471A1
WO2015074471A1 PCT/CN2014/089188 CN2014089188W WO2015074471A1 WO 2015074471 A1 WO2015074471 A1 WO 2015074471A1 CN 2014089188 W CN2014089188 W CN 2014089188W WO 2015074471 A1 WO2015074471 A1 WO 2015074471A1
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WIPO (PCT)
Prior art keywords
power supply
module
igbt
igbt tube
voltage
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PCT/CN2014/089188
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French (fr)
Chinese (zh)
Inventor
冯宇翔
Original Assignee
广东美的制冷设备有限公司
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Priority claimed from CN201320751275.XU external-priority patent/CN203747394U/en
Priority claimed from CN201310603086.2A external-priority patent/CN103606901B/en
Priority claimed from CN201420006935.6U external-priority patent/CN203722218U/en
Priority claimed from CN201410005024.6A external-priority patent/CN104767181B/en
Application filed by 广东美的制冷设备有限公司 filed Critical 广东美的制冷设备有限公司
Publication of WO2015074471A1 publication Critical patent/WO2015074471A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H9/00Emergency protective circuit arrangements for limiting excess current or voltage without disconnection
    • H02H9/04Emergency protective circuit arrangements for limiting excess current or voltage without disconnection responsive to excess voltage

Definitions

  • the present invention relates to the field of electrostatic protection technologies, and in particular, to an electrostatic protection device, an intelligent power module, and a variable frequency home appliance.
  • the Intelligent Power Module is a power-driven product that combines power electronics and integrated circuit technology.
  • the intelligent power module integrates the power switching device and the high voltage driving circuit, and has built-in fault detecting circuits such as overvoltage, overcurrent and overheating.
  • the intelligent power module receives the control signal of the MCU, drives the subsequent circuit to work, and on the other hand sends the state detection signal of the system back to the MCU.
  • the intelligent power module wins more and more market with its high integration and high reliability. It is especially suitable for inverters for driving motors and various inverter power supplies.
  • An ideal power electronic device for speed, metallurgical machinery, electric traction, servo drive, and frequency conversion appliances.
  • the present invention aims to solve at least one of the technical problems existing in the prior art or related art.
  • an intelligent power module comprising: a plurality of IGBT tubes; a plurality of driving tubes driving the plurality of IGBT tubes; and the plurality of driving units Controlling a driving chip of the plurality of IGBT tubes; at least one protection component corresponding to at least one of the plurality of IGBT tubes, the at least one protection component for electrostatically protecting the at least one IGBT tube .
  • the protection component can absorb static electricity, thereby preventing the IGBT tube from being subjected to electrostatic damage;
  • the protection component protects the IGBT by disconnecting the connection between the gate of the IGBT tube and the corresponding port on the driving chip when the power supply of the driving chip is stopped.
  • the protection component includes an electrostatic protection module for absorbing static electricity of the at least one IGBT tube.
  • the protection component further includes: a state determination module, coupled to the driving chip, configured to determine a power supply condition of the driving chip;
  • the static electricity protection module is further connected to the state determination module, configured to perform electrostatic protection on the at least one IGBT tube when the state determination module determines that the power supply of the driving chip stops power supply.
  • the state judging module includes: a first end connected to a power supply end corresponding to the at least one IGBT tube, detecting a power supply voltage corresponding to the IGBT tube; the second end, Connected to a corresponding ground end of the at least one IGBT tube, detecting a ground voltage corresponding to the at least one IGBT tube; a voltage comparison circuit connected to the first end and the second end, at the supply voltage and When the voltage difference of the ground voltage is greater than or equal to the preset voltage value, determining that the power supply state is normal power supply, and determining that the power supply state is stopped when the voltage difference is less than the preset voltage value powered by.
  • the corresponding power supply end of the at least one IGBT tube is a power supply positive end of the high voltage region of the any phase.
  • a ground end corresponding to the at least one IGBT tube is a power supply negative end of the high voltage region of the any phase
  • the at least A power supply end corresponding to an IGBT tube is a power supply power positive end of the low voltage area of the smart power module
  • a corresponding ground end of the at least one IGBT tube is a power supply power negative end of the low voltage area of the smart power module.
  • the electrostatic protection module is configured to: switch and present corresponding circuit characteristics according to a power supply condition of the driving chip, wherein when the power of the driving chip is normally powered, The electrostatic protection module exhibits a high resistance characteristic, and the electrostatic protection module exhibits a capacitance characteristic when the power supply of the driving chip stops supplying power.
  • the electrostatic protection module includes: a resistor and a capacitor, one end of the resistor and the anode of the capacitor are connected in parallel to the gate of the at least one IGBT tube, and the cathode of the capacitor is connected to the a grounding end corresponding to the at least one IGBT tube; a switching device, the first end of the switching device is connected to the state judging module, the second end is connected to the other end of the resistor, and the third end is connected to the at least one a corresponding grounding end of the IGBT tube; wherein the switching device closes a connection of the resistor to a ground end corresponding to the at least one IGBT tube when the power supply of the driving chip is normally powered, and stops the power supply of the driving chip When the power is supplied, the connection of the resistor to the ground end corresponding to the at least one IGBT tube is disconnected.
  • the switching device includes: a switching transistor that saturates on when the power of the driving chip is normally powered, and is turned off when the power of the driving chip stops supplying power.
  • the protection component includes: a state determination module connected to the driving chip, configured to determine a power supply condition of the driving chip; and a connection control module connected to the state determining module, And configured to disconnect the gate of the at least one IGBT tube in the driving chip and the corresponding output end on the driving chip, when the state determining module determines that the power supply condition is to stop power supply, And in a case where the state determining module determines that the power supply condition is normal power supply, recovering a connection between a gate of the at least one IGBT tube and a corresponding output end on the driving chip.
  • the state judging module includes: a first end, connected to the a power supply end corresponding to the at least one IGBT tube, detecting a power supply voltage corresponding to the at least one IGBT tube; a second end connected to a ground end corresponding to the at least one IGBT tube, detecting a corresponding to the at least one IGBT tube a ground voltage; a voltage comparison circuit connected to the first end and the second end, determining a power supply condition when a voltage difference between the power supply voltage and the ground voltage is greater than or equal to a preset voltage value For normal power supply, when the voltage difference is less than the preset voltage value, it is determined that the power supply condition is to stop power supply.
  • a corresponding power supply end of the at least one IGBT tube is a power input end of the driving chip
  • the at least one The corresponding ground end of the IGBT tube is the ground end of the driving chip
  • the connection control module includes: a switching device, a control end of the switching device is connected to the state judging module, and a controlled end is connected to a gate and a gate of the at least one IGBT tube Between the corresponding output terminals on the driving chip; wherein, the control terminal controls the controlled end to be turned on when the power supply condition is normal power supply, and the control terminal stops in the power supply state When the power is supplied, the controlled terminal is controlled to be disconnected.
  • the method further includes: a level sampling module connected to the corresponding output end of the at least one IGBT tube on the driving chip or an input end of the driving chip corresponding to the output end, a logic level state for sampling a drive signal corresponding to the at least one IGBT tube; wherein the connection control module is further coupled to the level sampling module and at a high level in the logic level state When the power supply condition is normal power supply, the connection between the gate of the at least one IGBT tube and the corresponding output end of the driving chip is restored.
  • the connection control module includes: a trigger, the trigger includes: a reset end, connected to the state determination module, configured to acquire the power supply status; a set end, and a connection And the level sampling module is configured to acquire a logic level state of a driving signal corresponding to the at least one IGBT tube; and an output terminal, wherein the logic level state is a high level and the power supply condition is normal
  • the recovery signal is output, otherwise the output disconnection signal
  • the switching device the control end of the switching device is connected to the output end of the flip-flop, and the controlled end is connected Between the gate of the at least one IGBT tube and a corresponding output end of the driving chip; wherein the control terminal controls the controlled end to be turned on according to the recovery signal, or is controlled according to the disconnection signal The controlled end is disconnected.
  • the switching device includes: a switch tube, a driving end of the switch tube is the control end, and an output end and an input end of the switch tube are the controlled end;
  • the recovery signal is a high level signal for controlling conduction between the output end and the input end of the switch tube;
  • the off signal is a low level signal for controlling the output end of the switch tube and Cut off between inputs.
  • the switching device includes: an optical coupler, the light emitting member of the optical coupler is the control end, and the light receiving member is the controlled end; wherein the light emitting member is receiving Illuminating to the recovery signal to control the light-receiving member to be turned on; and not to emit light when receiving the disconnection signal to control the light-receiving member to be turned off.
  • variable frequency home appliance comprising the intelligent power module as described above.
  • an electrostatic protection device comprising: an electrostatic protection module connected to any IGBT tube in the intelligent power module for electrostatically protecting any one of the IGBT tubes.
  • the IGBT tube in the intelligent power module by adding an independent electrostatic protection module, when there is high voltage static electricity to the IGBT tube, such as between the ground of the driving chip and the gate of the IGBT tube When the path is passed, the static electricity can be absorbed by the electrostatic protection module, thereby preventing the IGBT tube from being subjected to electrostatic damage.
  • electrostatic absorption and protection there are many components, circuits or devices for electrostatic protection in the related art, and it is obviously applicable to the technical solutions of the present application based on the purpose of electrostatic absorption and protection, such as various types of ESD (Electro-Static Discharge). , electrostatic impedance).
  • ESD Electro-Static Discharge
  • electrostatic impedance electrostatic impedance
  • electrostatic protection device may further have the following additional technical features:
  • the method further includes: a state determining module connected to the smart power module, configured to determine a power supply condition of the smart power module; the static protection module is further connected to the state The determining module is configured to perform electrostatic protection on any one of the IGBT tubes when the state determining module determines that the power of the smart power module stops power supply.
  • the IGBT tube is electrostatically destroyed only when the power supply of the intelligent power module is stopped, the power supply condition of the intelligent power module is monitored, and only when the power supply is stopped.
  • the IGBT tube is electrostatically protected, so that the protection of the IGBT tube can be performed without delay to avoid damage at the moment of power failure, and on the other hand, when the power supply is normally supplied, the electrostatic protection module can be prevented from affecting the connection.
  • the normal operation of the IGBT tube since the IGBT tube is electrostatically destroyed only when the power supply of the intelligent power module is stopped, the power supply condition of the intelligent power module is monitored, and only when the power supply is stopped.
  • the IGBT tube is electrostatically protected, so that the protection of the IGBT tube can be performed without delay to avoid damage at the moment of power failure, and on the other hand, when the power supply is normally supplied, the electrostatic protection module can be prevented from affecting the connection.
  • the normal operation of the IGBT tube since the IGBT tube is electrostatically destroyed
  • the electrostatic protection module does not necessarily affect the operating state of the IGBT tube; and, even if there is an influence, the electrostatic protection of the IGBT tube can be achieved while the IGBT tube is in a working condition. Obviously acceptable.
  • the state judging module includes: a first end connected to a power supply end corresponding to any one of the IGBT tubes, and detecting a power supply voltage corresponding to the IGBT tube; a second end connected to a ground end corresponding to any one of the IGBT tubes, detecting a ground voltage corresponding to the IGBT tube; a voltage comparison circuit connected to the first end and the second end, When the voltage difference between the power supply voltage and the ground voltage is greater than or equal to a preset voltage value, determining that the power supply state is normal power supply, and determining that the power supply is when the voltage difference is less than the preset voltage value The status is to stop power supply.
  • the power supply end and the ground end of each IGBT tube may be different, for example, for the IGBT tube of the upper bridge, because it is in the high voltage area, So that its ground terminal is not 0V (and may be "high voltage” relative to the low voltage region), while the power supply terminal is the "high voltage” side with respect to the "low voltage” side ground terminal; for the lower bridge IGBT tube, due to the low voltage
  • the region is such that its ground terminal is theoretically 0V, and the power supply terminal is opposite the "high voltage” side of the "low voltage” side ground terminal, although the "high voltage” side may be lower than the ground terminal voltage of the upper bridge IGBT tube.
  • the corresponding power supply end of the IGBT tube is the positive end of the power supply of the high voltage region of any one of the phases
  • any of the The ground terminal corresponding to the IGBT tube is the power supply negative terminal of the high voltage region of any one of the phases.
  • the power supply end of the any IGBT tube is the power supply power positive end of the low voltage region of the smart power module, and any one of the IGBTs
  • the corresponding ground terminal of the tube is the power supply negative end of the low voltage region of the intelligent power module.
  • the electrostatic protection module is configured to: switch and present corresponding circuit characteristics according to a power supply condition of the smart power module, wherein, when the power of the smart power module is During normal power supply, the electrostatic protection module exhibits a high-resistance characteristic, and when the power supply of the intelligent power module stops supplying power, the electrostatic protection module exhibits a capacitive characteristic.
  • the electrostatic protection module can also avoid the characteristic switching, while avoiding the influence of the IGBT tube in the working state and performing the electrostatic protection in the case of power failure.
  • a switch can be disposed between the electrostatic protection module and the IGBT tube, and when the intelligent power module is normally powered, the switch is disconnected and avoided. The effect of the static-free protection module on the IGBT tube, when the intelligent power module stops supplying power, the switch is closed to ensure the electrostatic protection of the IGBT tube by the electrostatic protection module.
  • the electrostatic protection module includes: a resistor and a capacitor, one end of the resistor and the anode of the capacitor are connected in parallel to the gate of the any IGBT tube, and the cathode of the capacitor Connected to a corresponding ground end of any one of the IGBT tubes; a switching device, the first end of the switching device is connected to the state judging module, the second end is connected to the other end of the resistor, and the third end is connected to the a grounding end corresponding to any IGBT tube; wherein the switching device closes a connection between the resistor and a ground end corresponding to any one of the IGBT tubes when the power supply of the smart power module is normally powered, and the smart power When the power supply of the module stops supplying power, the connection of the resistor to the ground end corresponding to any one of the IGBT tubes is disconnected.
  • a switching tube can be used, and the switching tube is in the above intelligent power.
  • the saturation is turned on, and the power is turned off when the power supply of the intelligent power module stops supplying power.
  • an intelligent power module comprising at least one electrostatic protection device according to any one of the preceding aspects.
  • a frequency conversion home appliance including the above intelligent power module, such as an inverter air conditioner, an inverter refrigerator, a frequency conversion washing machine, and the like.
  • the high-voltage static electricity of the grounding end can be prevented from causing damage to the IGBT tube when the intelligent power module is powered off, and the use safety of the intelligent power module is ensured, and the service life thereof is prolonged.
  • an electrostatic protection device comprising: The state judging module is connected to the smart power module for determining the power supply status of the smart power module; the connection control module is connected to the state judging module, and configured to determine, in the state judging module, that the power supply status is Disconnecting the power supply, disconnecting a gate of any one of the IGBT tubes of the smart power module from a corresponding output terminal of the driver chip in the smart power module, and determining, by the state determination module, the power source In the case where the power supply condition is normal power supply, the connection between the gate of any one of the IGBT tubes and the corresponding output terminal on the drive chip is restored.
  • the connection between the gate of the IGBT tube and the corresponding port on the driving chip is disconnected in time, so that the gate of the IGBT tube is equivalent to being in a floating state, and the electrostatic charge cannot pass through the IGBT tube.
  • the gate and the emitter can not cause damage to the IGBT tube, thereby effectively avoiding the risk of breakdown of the IGBT tube by the high voltage static electricity.
  • electrostatic protection device may further have the following additional technical features:
  • the state determining module includes: a first end connected to a power supply end corresponding to any one of the IGBT tubes, detecting a power supply voltage corresponding to the any IGBT tube; a second end connected to the corresponding ground of the IGBT tube, detecting a ground voltage corresponding to the IGBT tube; a voltage comparison circuit connected to the first end and the second end, in the power supply When the voltage difference between the voltage and the ground voltage is greater than or equal to the preset voltage value, determining that the power supply condition is normal power supply, and determining that the power supply status is when the voltage difference is less than the preset voltage value To stop powering.
  • the power supply end and the ground end of each IGBT tube may be different, for example, for the IGBT tube of the upper bridge, because it is in the high voltage area, the ground end is not 0V (and may be "high voltage” relative to the low voltage area "), and the power supply end is relative to the "high voltage” side of the "low voltage” side ground; for the lower bridge IGBT tube, because it is in the low voltage region, the ground terminal is theoretically 0V, and the power supply terminal is relative to The "high voltage” side of the "low voltage” side ground terminal, although the "high voltage” side may be lower than the ground terminal voltage of the upper bridge IGBT tube.
  • the corresponding power supply end of the IGBT tube is the positive end of the power supply of the high voltage region of any one of the phases
  • any of the The ground terminal corresponding to the IGBT tube is the power supply negative terminal of the high voltage region of any one of the phases.
  • the power supply end of the IGBT tube is the power supply positive end of the low voltage region of the smart power module (such as the power supply of the driving chip).
  • the input end), the corresponding ground end of any one of the IGBT tubes is the power supply negative end of the low voltage region of the intelligent power module (such as the ground end of the driving chip).
  • connection control module includes: a switching device, a control end of the switching device is connected to the state judging module, and a controlled end is connected to a gate and a gate of the any IGBT tube Between the corresponding output terminals on the driving chip; wherein, the control terminal controls the controlled end to be turned on when the power supply condition is normal power supply, and the control terminal stops in the power supply state When the power is supplied, the controlled terminal is controlled to be disconnected.
  • control end controls the connection status of the controlled end according to the power supply status of the intelligent power module, so that when the power supply of the intelligent power module is normally powered, the controlled end is kept turned on to ensure the IGBT tube. Normal operation; when the power of the intelligent power module is stopped, The controlled controlled end is disconnected to ensure that the IGBT tube is not damaged by electrostatic shock, which improves the working safety of the intelligent power module.
  • the smart power module further includes: a level sampling module connected to the corresponding output end of the IGBT transistor on the driving chip or the driving chip corresponding to the An input end of the output terminal for sampling a logic level state of a driving signal corresponding to any one of the IGBT tubes; wherein the connection control module is further connected to the level sampling module and at the logic level When the state is high and the power supply condition is normal power supply, the connection between the gate of any one of the IGBT tubes and the corresponding output terminal on the driving chip is restored.
  • the logic level state of the driving control signal corresponding to any one of the IGBT tubes is further sampled, so that only when the level state is high level, After the smart power module actually enters the working state, it is allowed to turn on the gate of any of the IGBT tubes to prevent the residual electrostatic charge in the circuit from affecting the IGBT tube, thereby contributing to further improving the safety of the smart power module.
  • the connection control module includes: a trigger, the trigger includes: a reset end, and is connected to the state determining module, configured to acquire the power supply status; the set end, and the connection And the level sampling module is configured to acquire a logic level state of a driving signal corresponding to any one of the IGBT tubes; and an output terminal, wherein the logic level state is a high level and the power supply condition is normal In the case of power supply, the recovery signal is output, otherwise the output is disconnected; the switching device, the control end of the switching device is connected to the output of the flip-flop, the controlled end is connected to the gate of any of the IGBT tubes and Between the corresponding output terminals on the driving chip; wherein the control terminal controls the controlled terminal to be turned on according to the recovery signal, or controls the controlled terminal to be disconnected according to the disconnection signal.
  • control terminal can also be controlled according to the signal output of the output of the trigger.
  • the control of the connection status of the terminal enables the controlled end to be turned on when the power supply of the intelligent power module is normally powered and in operation, to ensure the normal operation of the IGBT tube; and the power supply of the intelligent power module is stopped, or the power supply is normally powered.
  • the control controlled end is disconnected to ensure that the IGBT tube is not damaged by electrostatic shock, thereby improving the working safety of the intelligent power module.
  • the switching device includes: a switch tube, a driving end of the switch tube is the control end, and an output end and an input end of the switch tube are the controlled end;
  • the recovery signal is a high level signal for controlling conduction between the output end and the input end of the switch tube;
  • the off signal is a low level signal for controlling the output end of the switch tube and Cut off between inputs.
  • the switching device may further include:
  • An optical coupler wherein the light-emitting member of the optical coupler is the control end, and the light-receiving member is the controlled end; wherein the light-emitting member emits light when receiving the recovery signal to control the light-receiving member And not emitting light when receiving the disconnection signal to control the light-receiving member to be disconnected.
  • an intelligent power module comprising at least one of the electrostatic protection devices described in any one of the above aspects.
  • a frequency conversion home appliance including the above intelligent power module, such as an inverter air conditioner, an inverter refrigerator, a frequency conversion washing machine, and the like.
  • FIG. 1 is a schematic structural diagram of an intelligent power module in the related art
  • FIG. 2 is a schematic structural diagram of an intelligent power module according to an embodiment of the present invention.
  • 3A is a circuit diagram showing an electrostatic protection device for an IGBT tube of an upper bridge arm according to an embodiment of the present invention
  • 3B is a circuit diagram showing an electrostatic protection device for an IGBT tube of a lower arm according to an embodiment of the present invention
  • FIG. 4 is a schematic structural diagram of an intelligent power module according to an embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of an intelligent power module according to another embodiment of the present invention.
  • FIG. 6 is a schematic structural view of an electrostatic protection module according to an embodiment of the present invention.
  • FIG. 7 is a schematic structural diagram of an electrostatic protection module of the embodiment shown in FIG. 6;
  • FIG. 8 is a block diagram showing the structure of an electrostatic protection device according to an embodiment of the present invention.
  • 9A is a circuit diagram showing an electrostatic protection device for an IGBT tube of an upper bridge arm according to an embodiment of the present invention.
  • 9B is a circuit diagram showing an electrostatic protection device for an IGBT tube of a lower arm according to an embodiment of the present invention.
  • FIG. 10 is a schematic view showing a device connection structure of an electrostatic protection device according to an embodiment of the present invention.
  • FIG. 11 is a circuit diagram showing an electrostatic protection device for an IGBT tube of a lower arm according to another embodiment of the present invention.
  • FIG. 12 is a schematic view showing a device connection structure of an electrostatic protection device according to another embodiment of the present invention.
  • FIG. 13 is a schematic diagram showing the overall device connection structure of an electrostatic protection device according to an embodiment of the present invention.
  • FIG. 14 is a schematic view showing the overall device connection structure of an electrostatic protection device according to another embodiment of the present invention.
  • FIG. 15 is a block diagram showing the construction of an intelligent power module including an electrostatic protection device in accordance with one embodiment of the present invention.
  • the applicant's analysis of the fault mechanism is as follows:
  • circuit structure of the intelligent power module 100 is as shown in FIG. 1:
  • the power supply positive terminal VCC of the control circuit 1000 is connected to the source and the substrate of the PMOS transistor 1010, the source and the substrate of the PMOS transistor 1013, the source of the PMOS transistor 1016, and the substrate, and serves as the smart power module 100.
  • the low-voltage area power supply positive terminal VDD, VDD is generally 15V.
  • the HIN1 end of the control circuit 1000 serves as the U-phase upper arm input end UHIN of the intelligent power module 100; the HIN2 end of the control circuit 1000 serves as the V-phase upper arm input end VHIN of the intelligent power module 100;
  • the HIN3 end of the control circuit 1000 serves as the W-phase upper arm input terminal WHIN of the intelligent power module 100;
  • the LIN1 end of the control circuit 1000 serves as the U-phase lower-arm input terminal ULIN of the intelligent power module 100;
  • the LIN2 end of the control circuit 1000 serves as the V-phase lower arm input end VLIN of the intelligent power module 100;
  • the LIN3 end of the control circuit 1000 serves as the W-phase lower arm input end WLIN of the intelligent power module 100.
  • the six inputs of the U, V, and W three phases of the smart power module 100 receive an input signal of 0 to 5V.
  • the GND end of the control circuit 1000 serves as a low-voltage area power supply negative terminal COM of the smart power module 100.
  • the VB1 end of the control circuit 1000 is connected to the source of the PMOS transistor 1001 and the substrate, and serves as the U-phase high voltage region power supply positive terminal UVB of the intelligent power module 100; the OUT1 end of the control circuit 1000 and the The gate of the PMOS transistor 1001 and the gate of the NMOS transistor 1002 are connected; the drain of the PMOS transistor 1001 is connected to the drain of the NMOS transistor 1002 and is referred to as the HO1 terminal, and the HO1 terminal and the U-phase upper arm IGBT transistor 121
  • the gate of the control circuit 1000 is connected to the source and the substrate of the NMOS transistor 1002, the emitter of the IGBT transistor 121, the anode of the FRD transistor 111, and the U-phase lower arm IGBT tube 124.
  • the collector, the cathode of the FRD tube 114 is connected, and serves as the negative terminal U of the U-phase high voltage region of the intelligent power module 100.
  • the VB2 end of the control circuit 1000 is connected to the source of the PMOS transistor 1004 and the substrate, and serves as the V-phase high voltage region power supply positive terminal VVB of the smart power module 100; the OUT2 end of the control circuit 1000 and the The gate of the PMOS transistor 1004 and the gate of the NMOS transistor 1005 are connected; the drain of the PMOS transistor 1004 is connected to the drain of the NMOS transistor 1005 and is referred to as the HO2 terminal, and the HO2 terminal and the V-phase upper arm IGBT transistor 122
  • the gate of the control circuit 1000 is connected to the source and the substrate of the NMOS transistor 1005, the emitter of the IGBT transistor 122, the anode of the FRD transistor 112, and the U-phase lower arm IGBT tube 125.
  • the collector, the cathode of the FRD tube 115 is connected, and serves as the negative terminal V of the V-phase high voltage region of the intelligent power module 100.
  • the VB3 end of the control circuit 1000 is connected to the source of the PMOS transistor 1007 and the substrate, and serves as the W-phase high voltage region power supply positive terminal WVB of the smart power module 100; the OUT3 end of the control circuit 1000 and the The gate of the PMOS transistor 1007 and the gate of the NMOS transistor 1008 are connected; the drain of the PMOS transistor 1007 is connected to the drain of the NMOS transistor 1008 and is referred to as the HO3 terminal, and the HO3 terminal and the W phase upper arm IGBT tube 123 are connected.
  • the gate of the control circuit 1000 is connected to the VS3 terminal of the control circuit 1000 and the source and substrate of the NMOS transistor 1008, the emitter of the IGBT transistor 123, the anode of the FRD transistor 113, and the W-phase lower arm IGBT tube 126.
  • the collector, the cathode of the FRD tube 116 is connected, and serves as the power supply negative terminal W of the W-phase high voltage region of the intelligent power module 100.
  • the cathode of the FRD tube 113 is connected and serves as the high voltage input terminal P of the smart power module 100, and P is generally connected to 300V.
  • the OUT4 end of the control circuit 1000 is connected to the gate of the PMOS transistor 1010 and the gate of the NMOS transistor 1011; the drain of the PMOS transistor 1010 is connected to the drain of the NMOS transistor 1011 and is recorded as the LO1 terminal.
  • the LO1 terminal is connected to the gate of the U-phase lower arm IGBT tube 124.
  • the OUT5 end of the control circuit 1000 is connected to the gate of the PMOS transistor 1013 and the gate of the NMOS transistor 1014; the drain of the PMOS transistor 1013 is connected to the drain of the NMOS transistor 1014 and is recorded as the LO2 terminal.
  • the LO2 terminal is connected to the gate of the V-phase lower arm IGBT tube 125.
  • the OUT6 end of the control circuit 1000 is connected to the gate of the PMOS transistor 1016 and the gate of the NMOS transistor 1017; the drain of the PMOS transistor 1016 is connected to the drain of the NMOS transistor 1017 and is recorded as the LO3 terminal.
  • the LO3 terminal is connected to the gate of the W-phase lower arm IGBT tube 126.
  • a substrate and a source of the NMOS transistor 1011 a substrate and a source of the NMOS transistor 1014, a substrate and a source of the NMOS transistor 1017, and a power supply of a low-voltage region of the smart power module 100 Negative COM.
  • the other end of the resistor 130 is connected to the low voltage power supply negative terminal COM of the smart power module 100.
  • the U, V, and W terminals of the smart power module 100 are connected to the three phases of the motor 200.
  • control circuit 1000 includes:
  • 0 ⁇ 5V logic signals of the input terminals HIN1, HIN2, HIN3 and LIN1, LIN2, LIN3 are respectively transmitted to the output terminals OUT1, OUT2, OUT3 and OUT4, OUT5, OUT6, where HO1 is VS1 ⁇ VS1+15V, HO2 is VS2 ⁇ VS2+15V, HO3 is the logic signal of VS3 ⁇ VS3 + 15V, LO1, LO2, LO3 is the logic signal of 0 ⁇ 15V.
  • the circuit part connected to OUT1 ⁇ OUT6 adopts the COMS structure, and the structure of the six outputs is exactly the same.
  • OUT6 Take OUT6 as an example for description: when OUT6 outputs a high level, LO3 outputs a low level; when OUT6 inputs a low level, the LO3 output is high. Level.
  • the MOS transistor is generally connected with a parasitic diode.
  • the NMOS transistor 1017 has a parasitic diode 1018 between the substrate and the drain, that is, a parasitic diode 1018 between COM and LO3.
  • the application environment of the smart power module 100 Since the application environment of the smart power module 100 is very malicious, it generally works in a high temperature and dry environment for a long time. When the smart power module 100 works, a high switching speed is required to ensure that the heat generation of the smart power module 100 is as small as possible and does not work. The smart power module 100 needs to withstand static electricity of 2000V to 3000V.
  • the collector is connected to the motor, the emitter is connected to the ISO end, and the ISO end is connected to the MCU (not shown)
  • the small signal is easy to be affected by static electricity.
  • the probability of the IGBT tube of the lower arm being damaged by static electricity is large; and when the IGBT tube of the lower arm is damaged, it is easy to cause the upper and lower arms to be simultaneously turned on, resulting in intelligence.
  • the power module current is out of control and causes an explosion.
  • the antistatic ability of the gate of the IGBT tube itself is increased mainly by increasing the thickness of the gate oxide.
  • an IGBT tube having a thick gate oxide thickness is sometimes used in the lower arm.
  • the switching speed of the intelligent power module 100 will be seriously degraded, especially in the process of switching the IGBT tube switch of the upper and lower arms, because the switching speed of the upper and lower arms IGBT tubes does not match, resulting in the switching of the intelligent power module 100.
  • the loss is extremely high. For the use of switching frequency above kilohertz, it will cause a lot of heat, even if the heat sink is as large as possible.
  • the operating temperature of the intelligent power module 100 is higher than the ambient temperature by more than 60 ° C. When the intelligent power module 100 is operated in a high temperature environment for a long time, the performance degradation is severe and the service life is shortened.
  • the upper and lower arms are both IGBT tubes with thick gate oxide thickness, although the switching speeds of the IGBT tubes of the upper and lower arms are matched, the overall switching characteristics are still lower than the IGBT tubes with thin gate oxide thickness, so the working performance is very good. not ideal.
  • the smart power module includes: a plurality of IGBT tubes 1000; a plurality of driving tubes 2000 driving the plurality of IGBT tubes 1000; and controlling the plurality of IGBT tubes 1000 through the plurality of driving tubes 2000 a driving chip 3000; at least one protection component 4000 corresponding to at least one of the plurality of IGBT tubes 1000, the at least one protection component 4000 for electrostatically protecting the at least one IGBT tube 1000.
  • the IGBT tube 1000 in the smart power module by adding an independent protection component 4000, when there is high voltage static electricity to the IGBT tube 1000, such as the ground of the driving chip 3000 and the gate of the IGBT tube 1000 When there is a path between the poles, it can be protected by the protection component 4000.
  • electrostatic protection can be performed in two ways:
  • the protection component 4000 can absorb static electricity, thereby preventing the IGBT tube from being subjected to electrostatic damage;
  • the protection component 4000 protects the IGBT by disconnecting the connection between the gate of the IGBT tube and the corresponding port on the driving chip when the power supply of the driving chip is stopped.
  • an electrostatic absorption module that is, an electrostatic protection module, specifically as follows:
  • the present invention provides an electrostatic protection device capable of performing static electricity on any of the IGBT tubes (ie, corresponding to at least one of the IGBT tubes described above) protection.
  • an upper bridge IGBT tube corresponding to the high voltage region and a lower bridge IGBT tube corresponding to the low voltage region are included, for example, for the U phase.
  • the IGBT tube 121 is the upper arm and the IGBT tube 124 is the lower arm.
  • the specific connection relationship of the electrostatic protection device will be described in detail below for the IGBT tubes of the upper arm and the lower arm.
  • 3A is a circuit diagram showing the electrostatic protection device for an IGBT tube of an upper bridge arm according to an embodiment of the present invention.
  • the protection component includes: an electrostatic protection module 302.
  • the electrostatic protection module 302 is connected to any one of the smart power modules for electrostatic protection of any of the IGBT tubes.
  • the electrostatic protection module 302 is connected to an upper bridge IGBT tube (ie, the IGBT 121 shown in FIG. 1) in the U-phase line.
  • the gate connected to the upper bridge IGBT tube in FIG. 3A indicates connection to the IGBT tube.
  • an independent electrostatic protection module 302 when there is high voltage static electricity to the IGBT tube, such as when there is a path between the ground end of the driving chip and the gate of the IGBT tube, the static electricity can be absorbed by the electrostatic protection module 302. In order to avoid electrostatic breakdown of the IGBT tube.
  • electrostatic protection module 302 there are many components, circuits or devices for electrostatic protection in the related art, and it is obviously applicable to the technical solution of the present application as the electrostatic protection module 302, for example, various types based on the purpose of electrostatic absorption and protection.
  • ESD Electro-Static Discharge
  • the electrostatic protection device may further include: a state determining module 304 connected to the driving chip, configured to determine a power supply condition of the driving chip; the static protection module 302 is further connected to the state a determining module 304, configured to: in the state determining module 304 When it is determined that the power supply of the driving chip is stopped, the IGBT tube is electrostatically protected.
  • the smart power module since only the power supply of the intelligent power module (mainly the driving chip and the subsequent introduction of the intelligent power module) stops supplying power, the possibility that the IGBT tube is electrostatically destroyed is adopted, and the smart power module is passed.
  • the electrostatic protection module 302 can be prevented from affecting the normal operation of the connected IGBT tube.
  • the electrostatic protection module 302 does not necessarily affect the operating state of the IGBT tube; and, even if there is an influence, it can achieve electrostatic protection to the IGBT tube while being within a certain range in the case where the IGBT tube is in an operating state. The impact is clearly acceptable.
  • 3B is a circuit diagram showing the electrostatic protection device for an IGBT tube of a lower arm according to an embodiment of the present invention.
  • the static protection device may also include: an electrostatic protection module 302.
  • the electrostatic protection module 302 is connected to any one of the smart power modules for electrostatic protection of any of the IGBT tubes.
  • the electrostatic protection module 302 is connected to the lower bridge IGBT tube in the U-phase line (ie, the IGBT 126 shown in FIG. 1), that is, the lower IGBT tube in FIG. 3B.
  • the upper IGBT tube is the upper bridge IGBT tube in the U-phase line.
  • the gate connected to the lower bridge IGBT tube in FIG. 3B indicates connection to the IGBT tube.
  • the static electricity protection device may further include: a state determining module 304 connected to the smart power module, configured to determine a power supply state of the smart power module;
  • the state determining module 304 is configured to perform electrostatic protection on the IGBT tube when the state determining module 304 determines that the power of the smart power module stops power supply.
  • the state judging module 304 may specifically include:
  • the first end is connected to the power supply end corresponding to any one of the IGBT tubes, and detects a power supply voltage corresponding to any one of the IGBT tubes; the second end is connected to a corresponding ground end of the any IGBT tube, and the detection corresponds to a ground voltage of any one of the IGBT tubes; a voltage comparison circuit connected to the first end and the second end, when a voltage difference between the supply voltage and the ground voltage is greater than or equal to a preset voltage value And determining that the power supply state is normal power supply, and determining that the power supply state is to stop power supply when the voltage difference is less than the preset voltage value.
  • the ground end thereof is opposite ground, that is, not 0V, and may even be "high voltage” with respect to the low voltage region, and
  • the power supply terminal is also the "high voltage” side with respect to the "low voltage” side ground terminal. Therefore, the first end, that is, the end point A1, is connected to the UVB end, and the second end, that is, the end point B1, is connected to the UVS end.
  • the lower arm IGBT tube is located in the low voltage region, its ground terminal is theoretically 0V, and the power supply terminal is opposite to the "high voltage" side of the "low voltage” side ground terminal, although The "high voltage” side may be lower than the ground terminal voltage of the upper bridge IGBT tube. Therefore, the first terminal, that is, the terminal A2, is connected to the power supply VDD of the driving circuit 101, and the second terminal, that is, the terminal B2, is connected to the UN terminal.
  • the detection of the opposite power supply terminal and the ground terminal of an IGBT tube shown in FIG. 3A and FIG. 3B can quickly react to the voltage change on the line, thereby quickly determining The current power supply situation is taken to avoid the IGBT tube being damaged by high voltage static electricity when the power is turned off.
  • FIG. 4 shows a schematic structural diagram of an intelligent power module according to an embodiment of the present invention.
  • each of the IGBT tubes in the smart power module 10 applies the electrostatic protection device shown in FIG. 3A or FIG. 3B, that is, “ESD tolerance boost circuits 41 to 46” to achieve electrostatic protection against the IGBT tubes. .
  • the specific line structure of the smart power module 10 includes:
  • the VCC of the driving circuit (or driving chip) 40 serves as the VDD terminal of the smart power module 10, and VDD is the low-voltage region power supply of the smart power module 10, and VDD is generally 15V.
  • the HIN1 end of the driving circuit 40 serves as the U-phase upper arm input end UHIN of the intelligent power module 10; the HIN2 end of the driving circuit 40 serves as the V-phase upper arm input end VHIN of the intelligent power module 10;
  • the HIN3 end of the driving circuit 40 serves as the W-phase upper arm input terminal WHIN of the smart power module 10;
  • the LIN1 end of the driving circuit 40 serves as the U-phase lower arm input terminal ULIN of the intelligent power module 10;
  • the LIN2 end of the driving circuit 40 serves as the V-phase lower arm input terminal VLIN of the intelligent power module 10;
  • the LIN3 terminal of the driving circuit 40 serves as the W-phase lower arm input terminal WLIN of the intelligent power module 10. (Here, the six inputs of the U, V, and W three phases of the intelligent power module 10 receive 0 to 5 V input signals)
  • the VB1 end of the driving circuit 40 is connected to the first input and output end of the ESD tolerance increasing circuit 41 and serves as the U-phase high voltage area power supply positive terminal UVB of the intelligent power module 10; the VB2 end and the ESD of the driving circuit 40
  • the first input and output ends of the tolerance boosting circuit 42 are connected and serve as the V-phase high voltage region power supply positive terminal VVB of the smart power module 10; the VB3 terminal of the driving circuit 40 and the first input and output terminals of the ESD tolerance boosting circuit 43 Connected and used as the W-phase high voltage area power supply positive terminal WVB of the intelligent power module 10.
  • the VS1 end of the driving circuit 40 is connected to the second input and output end of the ESD tolerance increasing circuit 41, the emitter of the IGBT tube 21, the anode of the FRD tube 11, the collector of the IGBT tube 24, and the cathode of the FRD tube 14.
  • the VS2 end of the driving circuit 40 and the second input and output end of the ESD tolerance improving circuit 42, the emitter of the IGBT tube 22, and the FRD The anode of the tube 12, the collector of the IGBT tube 25, and the cathode of the FRD tube 15 are connected, and serve as the V-phase high-voltage region power supply negative terminal VVS of the intelligent power module 10; the VS3 terminal and the ESD tolerance of the driving circuit 40 are improved.
  • the emitter of the IGBT tube 24 is connected to the anode of the FRD tube 14 and the third input and output end of the ESD tolerance boosting circuit 44, and serves as a U-phase low voltage reference terminal UN of the intelligent power module 10;
  • the emitter of the tube 25 is connected to the anode of the FRD tube 15, the third input and output of the ESD tolerance boost circuit 45, and serves as the V-phase low voltage reference terminal VN of the smart power module 10;
  • the emitter is connected to the anode of the FRD tube 16, the third input and output of the ESD tolerance boost circuit 46, and serves as the W-phase low voltage reference terminal WN of the smart power module 10.
  • the HO1 end of the driving circuit 40 is connected to the gate of the IGBT tube 21 and the third input and output end of the ESD tolerance increasing circuit 41; the HO2 end of the driving circuit 40 and the gate of the IGBT tube 22, the ESD The third input and output terminals of the uptake circuit 42 are connected; the HO3 end of the drive circuit 40 is connected to the gate of the IGBT transistor 23 and the third input and output of the ESD tolerance boost circuit 43.
  • the LO1 end of the driving circuit 40 is connected to the gate of the IGBT tube 24 and the third input and output end of the ESD tolerance boosting circuit 44; the LO2 end of the driving circuit 40 and the gate of the IGBT tube 25, the ESD The third input and output ends of the uptake circuit 45 are connected; the LO3 end of the drive circuit 40 is connected to the gate of the IGBT tube 26 and the third input and output of the ESD tolerance boost circuit 46.
  • the function of the driving circuit 40 is to receive the 0 ⁇ 5V signals of the six input terminals UHIN, VHIN, WHIN, ULIN, VLIN, and WLIN, and transmit them to the output terminals HO1, HO2, HO3, and LO1, LO2, and LO3, respectively, where HO1 is HO2 and HO3 are logic signals of VS ⁇ VS+15V, and LO1, LO2, and LO3 are logic signals of 0-15V. It functions exactly the same as the HVIC tube 101 of the prior art.
  • the ESD tolerance boosting circuit 41, the ESD tolerance boosting circuit 42, the ESD tolerance boosting circuit 43, the ESD tolerance boosting circuit 44, the ESD tolerance boosting circuit 45, and the ESD tolerance boosting circuit 46 The structure and function are identical and are connected to the respective IGBT tubes.
  • FIG. 3A and FIG. 3B show a specific detection mode of the power supply state
  • other methods can be used for detecting the power supply state, such as detecting the working state of the driving chip and detecting the driving.
  • the voltage of the power supply of the chip, etc. can achieve accurate acquisition of the power supply state described above.
  • a more specific detection method will be described in detail below with reference to FIG. 5.
  • FIG. 5 shows a schematic structural diagram of an intelligent power module according to another embodiment of the present invention.
  • only one state detecting module 304 is included, which is connected to the power supply VDD side of the driving chip 101 for directly detecting the power supply condition on the VDD side.
  • each IGBT tube is connected to an ESD protection module 302, and the status detection module 304 is respectively connected to each ESD protection module 302, and the detected power supply status is simultaneously fed back to all the ESD protection modules 302, Determine if static protection is performed.
  • a specific protection mode is proposed for the electrostatic protection module 302 in any one of the foregoing technical solutions, including: the electrostatic protection module 302 switches and presents according to the power supply status of the intelligent power module. Corresponding circuit characteristics, wherein the electrostatic protection module 302 exhibits a high-resistance characteristic when the power supply of the intelligent power module is normally powered. When the power supply of the intelligent power module stops supplying power, the electrostatic protection module 302 presents Capacitance characteristics.
  • FIG. 6 shows a schematic structural view of an electrostatic protection module according to an embodiment of the present invention.
  • the electrostatic protection module 302 includes a resistor R and a capacitor C, and one end of the resistor R and the capacitor C The positive pole is connected in parallel to the gate of any one of the IGBT tubes, and the cathode of the capacitor C is connected to the ground terminal UN corresponding to any one of the IGBT tubes; the switching device 302A, the first end of the switching device 302A is connected to The state determining module 304 is connected to the other end of the resistor R, and the third end is connected to the ground terminal UN corresponding to any one of the IGBT tubes.
  • the switching device 302A is in the smart power module.
  • the specific model and characteristic values of the resistor R and the capacitor C should be selected and set so that when switching to the resistor R, a high-resistance state can be exhibited, and when switching to the capacitor C, the static electricity can be applied. Perform effective absorption.
  • FIG. 7 shows the embodiment of FIG. A schematic structural diagram of the electrostatic protection module 302.
  • a switch tube N (shown as an NMOS tube in FIG. 7 ) may be used, and the switch tube N saturates and conducts when the power supply of the smart power module is normally powered, and the power supply of the smart power module stops. Cut off when power is supplied.
  • the electrostatic protection module 302 can also avoid the characteristic switching, while avoiding the influence of the IGBT tube in the working state, and performing electrostatic protection in the case of power failure.
  • a switch can be disposed between the electrostatic protection module 302 and the IGBT tube, and when the intelligent power module is normally powered, the switch is disconnected to avoid electrostatic protection.
  • the influence of the module 302 on the IGBT tube is closed when the intelligent power module stops supplying power, and the electrostatic protection of the IGBT tube by the electrostatic protection module 304 is ensured.
  • FIG. 8 is a block diagram showing the structure of an electrostatic protection device in accordance with one embodiment of the present invention.
  • an electrostatic protection device includes an electrostatic protection module 302 and a state determination module 304.
  • an electrostatic protection module 302 includes an electrostatic protection module 302 and a state determination module 304.
  • the ESD tolerance circuit shown in FIG. 4 is taken as an example, and the connection relationship between the components is as follows:
  • VCC which is the first end of the ESD tolerance boosting circuit 44.
  • the other end of the resistor 3401 is connected to one end of the resistor 3402, the drain of the NMOS transistor 3407, and the source of the PMOS transistor 3405.
  • the other end of the resistor 3402 is connected to one end of the resistor 3403 and the drain of the NMOS transistor 3406 and the source of the PMOS transistor 3408.
  • the other end of the resistor 3403 is connected to UN, and the UN is the second end of the ESD tolerance boosting circuit 44.
  • the substrate of the PMOS transistor 3405 and the PMOS transistor 3408 is connected to VCC.
  • the substrate of the NMOS transistor 3406 and the NMOS transistor 3407 is connected to GND (ie, UN).
  • the drain of the PMOS transistor 3405, the drain of the PMOS transistor 3408, the source of the NMOS transistor 3406, and the source of the NMOS transistor 3407 are connected to the gate of the NMOS transistor 3417.
  • One end of the resistor 3409 is connected to VCC, and the other end of the resistor 3409 is connected to the drain and gate of the NMOS transistor 3410, the gate of the NMOS transistor 3411, the gate of the NMOS transistor 3415, the gate of the NMOS transistor 3421, and the gate of the NMOS transistor 3423. .
  • the substrate of the NMOS transistor 3426 is connected to the source, the substrate of the NMOS transistor 3201, and the source, and is connected to GND.
  • the drain of the NMOS transistor 3411 is connected to the drain and gate of the PMOS transistor 3412 and the gate of the PMOS transistor 3413.
  • the substrate of the PMOS transistor 3412 is connected to the source and the substrate of the PMOS transistor 3413 and the source is connected to the VCC.
  • the drain of the PMOS transistor 3413 is connected to the gate of the NMOS transistor 3416, the cathode of the Zener diode 3414, and the anode of the Zener diode 3414 is connected to GND.
  • the substrate of the NMOS transistor 3416 is connected to the source, the substrate of the NMOS transistor 3417, and the drain of the NMOS transistor 3415.
  • the drain of the NMOS transistor 3417 is connected to the gate of the PMOS transistor 3419 and the drain of the PMOS transistor 3418 to the gate.
  • the substrate of the PMOS transistor 3419 and the source, the substrate of the PMOS transistor 3418 are connected to the source and connected to VCC.
  • the drain of the PMOS transistor 3419 is connected to the gate of the PMOS transistor 3420.
  • the substrate of the PMOS transistor 3420 is connected to the source and connected to VCC.
  • the drain of the PMOS transistor 3420 is connected to the drain of the NMOS transistor 3421 and the input terminal of the NOT gate 3422.
  • the output of the NOT gate 3422 is connected to the gate of the NMOS transistor 3426, the gate of the PMOS transistor 3408, the gate of the NMOS transistor 3407, and the input terminal of the NOT gate 3404.
  • the output of the NOT gate 3404 is connected to the gate of the PMOS transistor 3405 and the NMOS transistor 3406.
  • the drain of the NMOS transistor 3423 is connected to the drain and gate of the PMOS transistor 3424 and the gate of the PMOS transistor 3425.
  • the substrate of the PMOS transistor 3424 is connected to the source and the substrate of the PMOS transistor 3425 to the source and is connected to VCC.
  • the drain of the PMOS transistor 3425 is connected to the drain of the NMOS transistor 3426, the input of the NOT gate 3428, and one end of the capacitor 3427.
  • the other end of the capacitor 3427 is connected to GND.
  • the output of the NOT gate 3428 is connected to the gate of the NMOS transistor 3201.
  • the drain of the NMOS transistor 3201 is connected to one end of the resistor 3202.
  • the other end of the resistor 3202 is connected to one end of the capacitor 3203 and serves as a third input and output terminal of the ESD tolerance boosting circuit 44, denoted OUT.
  • the other end of the capacitor 3203 is connected to GND.
  • the specific working principle of the ESD tolerance boosting circuit 44 includes:
  • the intelligent power module 10 (shown in Figure 4) works normally.
  • the resistor 3409 and the NMOS transistor 3410 form a current source to generate a current, which is mirrored to the NMOS transistor 3411, and is mirrored to the PMOS transistor 3413 through the PMOS transistor 3412, so that a current flows through the Zener diode 3414, and a voltage is formed at the gate of the NMOS transistor 3416.
  • VZ is about 6.4V.
  • the VCC voltage is 15V
  • the resistor 3401, the resistor 3402 and the resistor 3403 are designed with appropriate resistance values, so that UA or UB is greater than VZ
  • the gate voltage of the NMOS transistor 3417 is larger than the gate of the NMOS transistor 3416.
  • the voltage is such that the gate of the PMOS transistor 3420 is at a high level, the PMOS transistor 3420 is turned off, and the input of the NOT gate 3422 is at a low level.
  • the output of the NOT gate 3422 is high level, and the output of the NOT gate 3404 is low level, so that the PMOS transistor 3405 and the NMOS transistor 3407 are turned on and the PMOS transistor 3408 and the NMOS transistor 3406 are turned off; that is, the gate of the NMOS transistor 3417 at this time.
  • the voltage is UA.
  • the NMOS transistor 3426 is turned on to make the input of the NOT gate 3428 low, the output of the NOT gate 3428 is high, and the NMOS transistor 3201 is saturated, equivalent to the resistor 3202.
  • One end is connected to the other end of GND and connected to OUT, and an appropriate resistor value is designed for the resistor 3202, so that OUT has a high resistance characteristic to GND.
  • the intelligent power module 10 stops supplying power.
  • the VCC When the intelligent power module 10 is about to stop working, the VCC is powered off, and its voltage is gradually decreased.
  • the resistor 3409 and the NMOS transistor 3410 can form a current source to generate current, at a certain time. VCC drops to 7V.
  • the current generated by the current source is mirrored to the NMOS transistor 3411, and is mirrored to the PMOS transistor 3413 through the PMOS transistor 3412, so that a current flows through the Zener diode 3414, and an appropriate Zener diode 3414 is designed.
  • the gate forming voltage of the NMOS transistor 3416 is still VZ.
  • the appropriate resistance is designed for the resistor 3401, the resistor 3402 and the resistor 3403 so that the UA at this time is just smaller than VZ; the gate voltage of the NMOS transistor 3417 is smaller than the gate voltage of the NMOS transistor 3416.
  • the gate of the PMOS transistor 3420 is at a low level, the PMOS transistor 3420 is turned on, and the input of the NOT gate 3422 is at a high level.
  • the output of the NOT gate 3422 is low level, and the output of the NOT gate 3404 is high level, so that the PMOS transistor 3405 and the NMOS transistor 3407 are turned off and the PMOS transistor 3408 and the NMOS transistor 3406 are turned on; that is, the gate of the NMOS transistor 3417 at this time.
  • the voltage changes from UA to UB, which is a smaller voltage than UA.
  • the NMOS transistor 3426 is turned off to make the input of the NOT gate 3428 high, the output of the NOT gate 3428 is low, and the NMOS transistor 3201 is turned off, equivalent to one end of the resistor 3202. The other end is connected to OUT. Due to the presence of capacitor 3203, OUT is capacitive to GND.
  • the ESD tolerance boosting circuit 44 can maintain the capacitance characteristic after the intelligent power module 10 stops operating, which is equivalent to the IGBT tube 24 after the smart power module 10 stops operating.
  • the capacitor is connected in parallel with the gate, and the capacitor 3203 is designed with an appropriate capacitance value, which can greatly improve the ESD resistance of the gate of the IGBT tube 24.
  • UA and UB are designed to avoid the frequent switching of the characteristics of the OUT GND between the capacitive characteristic and the high-resistance characteristic when the VCC voltage is abnormally fluctuating rather than being truly powered off.
  • the ESD tolerance improving circuit 44 changes from a high resistance characteristic to a capacitance characteristic
  • the ESD tolerance improving circuit 44 changes from a capacitance characteristic to a high resistance characteristic.
  • the ratio of the resistance values of the resistor 3401, the resistor 3402 and the resistor 3403 can be designed to be 3:10:23, and is the same type of resistor, such as a POLY resistor.
  • a POLY resistor such as a MOLY resistor
  • the appropriate resistance value is designed for the resistor 3409, and the appropriate width-to-length ratio is designed for the NMOS transistor 3410.
  • the current source current is about 10 ⁇ A.
  • the resistance of the resistor 3409 can be used.
  • the width to length ratio of the NMOS transistor 3410 is designed to be 5 ⁇ m / 3 ⁇ m.
  • the size of the NMOS transistor 3411 is the same as that of the NMOS transistor 3410.
  • the size of the PMOS transistor 3413 is the same as that of the PMOS transistor 3412, so that a current of 10 ⁇ A flows through the Zener diode 3414.
  • the Zener diode has a current of 100 nA to 1 mA. Can maintain a constant voltage.
  • a capacitor 3427 is designed to reduce the speed of signal transmission. According to the voltage fluctuation of the power supply, the capacitance of the capacitor 3427 can be designed to be 1pF to 100pF. In this way, the ESD tolerance enhancement circuit 44 can ensure a rapid response speed and a certain filtering effect on the fluctuation of the power supply.
  • the resistance of the resistor 3202 can be designed to be 1 M ⁇ or more, ensuring that the resistance characteristic of the ESD withstand enhancement circuit 44 is such that the gate voltage applied to the IGBT tube 24 is as large as possible, and the influence on the switching speed of the IGBT tube 24 is as small as possible.
  • the capacitance of the capacitor 3203 can be designed to be 22nF or 47nF.
  • the present invention also provides an intelligent power module (not shown) including the electrostatic protection device according to any of the above;
  • the invention also proposes a variable frequency home appliance (not shown) comprising the intelligent power module of any of the above.
  • the intelligent power module is susceptible to electrostatic shock. Therefore, the present invention provides an electrostatic protection device, an intelligent power module and a frequency conversion.
  • the home appliance can avoid the damage of the IGBT tube caused by the high-voltage static electricity of the grounding terminal when the intelligent power module is powered off, ensuring the safety of the intelligent power module and prolonging its service life.
  • the difference between the method and the first method is that the method protects the IGBT by disconnecting the connection between the gate of the IGBT tube and the corresponding port on the driving chip when the power supply of the driving chip stops supplying power, as follows:
  • an upper bridge IGBT tube corresponding to the high voltage region and a lower bridge IGBT tube corresponding to the low voltage region are included, for example, for the U phase.
  • the IGBT tube 121 is the upper arm and the IGBT tube 124 is the lower arm.
  • the specific connection relationship of the electrostatic protection device will be described in detail below for the IGBT tubes of the upper arm and the lower arm.
  • 9A is a circuit diagram showing the electrostatic protection device for an IGBT tube of an upper bridge arm according to an embodiment of the present invention.
  • the electrostatic protection device includes: a state judging module 202 connected to the smart power module for determining a power supply state of the smart power module; and a connection control module 204 connected to the state judging module 202.
  • the state determining module 202 determines that the power supply condition is to stop power supply, disconnecting the gate of any one of the smart power modules from the driver chip in the smart power module Connection at the output, as well as in the
  • the state determining module 202 determines that the power supply condition is normal power supply, the connection between the gate of the IGBT tube and the corresponding output terminal on the driving chip is restored.
  • connection control module 204 is connected to the upper bridge IGBT tube (ie, the IGBT 121 shown in FIG. 1) in the U-phase line. Specifically, the connection control module 204 is connected to the gate of the upper bridge IGBT tube.
  • the connection between the gate of the IGBT tube and the corresponding port on the driving chip is disconnected in time, so that the gate of the IGBT tube is equivalent to being in a floating state, and the electrostatic charge cannot pass through the IGBT tube.
  • the gate and the emitter can not cause damage to the IGBT tube, thereby effectively avoiding the risk of breakdown of the IGBT tube by the high voltage static electricity.
  • 9B is a circuit diagram showing the electrostatic protection device for an IGBT tube of a lower arm according to an embodiment of the present invention.
  • the static protection device may further include: a state determination module 202 connected to the smart power module for determining the smart power module The power supply condition; the connection control module 204 is connected to the state determination module 202, and configured to disconnect the smart power module when the state determination module 202 determines that the power supply condition is to stop power supply. a connection between a gate of any IGBT tube and a corresponding output terminal of the driving chip in the smart power module, and in a case where the state determining module 202 determines that the power supply condition is normal power supply, recovering any of the A connection of a gate of the IGBT transistor to a corresponding output terminal of the driver chip.
  • connection control module 204 is connected to the lower bridge IGBT tube (ie, the IGBT 124 shown in FIG. 1) in the U-phase line. Specifically, the connection control module 204 is connected to the gate of the lower arm IGBT tube.
  • the state judging module 202 may specifically include:
  • the first end is connected to the power supply end corresponding to any one of the IGBT tubes, and detects a power supply voltage corresponding to any one of the IGBT tubes; the second end is connected to a corresponding ground end of the any IGBT tube, and the detection corresponds to a ground voltage of any one of the IGBT tubes; a voltage comparison circuit connected to the first end and the second end, when a voltage difference between the supply voltage and the ground voltage is greater than or equal to a preset voltage value And determining that the power supply state is normal power supply, and determining that the power supply state is to stop power supply when the voltage difference is less than the preset voltage value.
  • the ground end thereof is opposite ground, that is, not 0V, and may even be "high voltage” with respect to the low voltage region, and
  • the power supply terminal is also the "high voltage” side with respect to the "low voltage” side ground terminal. Therefore, the first end, that is, the end point A1, is connected to the UVB end, and the second end, that is, the end point B1, is connected to the UVS end.
  • the lower arm IGBT tube is located in the low voltage region, its ground terminal is theoretically 0V, and the power supply terminal is opposite to the "high voltage" side of the "low voltage” side ground terminal, although The "high voltage” side may be lower than the ground terminal voltage of the upper bridge IGBT tube. Therefore, the first terminal, that is, the terminal A2, is connected to the power supply VDD of the driving circuit 101, and the second terminal, that is, the terminal B2, is connected to the UN terminal.
  • the detection of the opposite power supply terminal and the ground terminal of an IGBT tube shown in FIG. 9A and FIG. 9B can quickly react to the voltage change on the line, thereby quickly determining The current power supply situation is taken to avoid the IGBT tube being damaged by high voltage static electricity when the power is turned off.
  • the three IGBT tubes of the upper arm that is, the IGBT tube 121, the IGBT tube 122, and the IGBT tube 123, are connected to the power source and the collector.
  • the emitter is connected to the motor 200, so it is relatively less affected by static electricity.
  • the collector is also connected to the motor 200
  • the emitter is connected to the ISO terminal
  • the ISO terminal is a small signal connected to the MCU. Relatively more susceptible to the impact of static electricity.
  • any one or more IGBT tubes can be electrostatically protected to minimize the probability of the smart power module 100 being damaged by static electricity; or, due to cost and structural complexity considerations It is also possible to perform electrostatic protection only on one or more IGBT tubes of the lower arm, and also to prevent the intelligent power module 100 from being damaged by static electricity to a large extent.
  • Fig. 10 is a view showing a device connection structure of an electrostatic protection device according to an embodiment of the present invention.
  • the specific device connection status of the state determination module 202 and the connection control module 204 is taken as an example of the lower bridge IGBT tube shown in FIG. 2B. Detailed instructions are given.
  • the port VV can be connected to the power supply terminal VCC of the control circuit 1000 as shown in FIG. 1, which is equivalent to the port A2 shown in FIG. 2B.
  • the port GG can be connected to the ground GND of the control circuit 1000, that is, the port B2 shown in FIG. 2B, as the ground end of the electrostatic protection device 40.
  • the resistor 401 and the resistor 402 are sequentially connected in series between the port VV and the port GG, and after being divided by the power supply voltage, input to the positive input terminal of the comparator 408. Meanwhile, as a reference voltage for voltage comparison, the voltage source 407 is connected to the comparator 408. The negative input is used to input the reference voltage.
  • the input voltage of the positive input terminal of the comparator 408 can be made larger than the input voltage of the negative input terminal when the smart power module 100 is energized, so that the output of the comparator 408 is high. Level; while at the smart power module 100 The power-down causes the input voltage at the positive input of comparator 408 to be less than the input voltage at the negative input, such that comparator 408 outputs a low level.
  • Connection control module 204
  • connection control module 204 may include: a switching device, the control end of the switching device is connected to the state determining module 202, and the controlled terminal is connected to the gate of any one of the IGBT tubes And the corresponding output end of the driving chip (such as the control circuit 1000 shown in FIG. 1); wherein the control terminal controls the controlled end to be turned on when the power supply condition is normal power supply, And the control end controls the controlled end to be disconnected when the power supply condition is to stop power supply.
  • the connection control module 204 may be an optical coupler 411 including a light emitting member and a light receiving member.
  • the illuminating member is the control terminal, which is connected to the state judging module 202, specifically the output end of the comparator 408; the light receiving member is the controlled end, one end of which is connected to the gate of the IGBT tube to be protected through the port G1, and the other end passes
  • the port D1 is connected to a signal output on the control circuit 1000 corresponding to the IGBT tube to be protected, such as when the port G1 is connected to the IGBT tube 124, the port D1 can be connected to the port LO1 of the control circuit 1000.
  • the comparator 408 when the comparator 408 outputs a high level, the light-emitting member of the photocoupler 411 is driven to emit light, so that the light-receiving member is turned on, so that the port G1 and the port D1 are connected, that is, the IGBT tube 124 is connected to the control circuit 1000.
  • the light-emitting member of the optical coupler 411 stops emitting light, so that the light-receiving member is in a non-conducting state, so that the port G1 and the port D1 are disconnected, that is, the IGBT tube 124 and the control circuit
  • the port LO1 on 1000 is disconnected, which can prevent electrostatic charges from affecting the IGBT tube 124.
  • the connection of the gate of the IGBT tube is performed; however, if the power of the intelligent power module 100 is turned on, if the circuit does not enter the working state, There may still be residual electrostatic charge in the circuit, which may have a certain degree of influence on the IGBT tube.
  • FIG. 11 illustrates another embodiment in accordance with the present invention. Schematic diagram of the circuit structure of the electrostatic protection device for the IGBT tube of the lower arm.
  • an electrostatic protection device for an IGBT tube of a lower arm includes:
  • the state judging module 202 is connected to the smart power module for determining the power supply status of the smart power module, and the level sampling module 206 is connected to the corresponding output end of the IGBT tube on the driving chip.
  • An input terminal corresponding to the output terminal on the driving chip is configured to sample a logic level state of a driving signal corresponding to the IGBT tube.
  • the connection control module 204 is coupled to the state determination module 202 and the level sampling module 206 for:
  • the logic level state of the driving control signal corresponding to any one of the IGBT tubes is further sampled, so that only when the level state is high level, After the smart power module actually enters the working state, it is allowed to turn on the gate of any of the IGBT tubes to prevent the residual electrostatic charge in the circuit from affecting the IGBT tube, thereby contributing to further improving the safety of the smart power module.
  • Fig. 12 is a view showing the device connection structure of the electrostatic protection device according to another embodiment of the present invention.
  • the state control module 202, the connection control module 204, and the lower bridge IGBT tube shown in FIG. 4 are taken as an example.
  • the specific device connection of the level sampling module 206 will be described in detail.
  • the port VV can be connected to the power supply terminal VCC of the control circuit 1000 as shown in FIG. 1, which is equivalent to the port A2 shown in FIG. 2B.
  • the port GG can be connected to the ground terminal GND of the control circuit 1000, that is, the port B2 shown in FIG. 9B, as the ground terminal of the electrostatic protection device 40.
  • the resistor 401 and the resistor 402 are sequentially connected in series between the port VV and the port GG, and after being divided by the power supply voltage, input to the positive input terminal of the comparator 408. Meanwhile, as a reference voltage for voltage comparison, the voltage source 407 is connected to the comparator 408. The negative input is used to input the reference voltage.
  • the input voltage of the positive input terminal of the comparator 408 can be made larger than the input voltage of the negative input terminal when the smart power module 100 is energized, so that the output of the comparator 408 is high.
  • the level is; when the smart power module 100 is powered down, the input voltage of the positive input terminal of the comparator 408 is made smaller than the input voltage of the negative input terminal, so that the comparator 408 outputs a low level.
  • One end of the level sampling module 206 is connected to the connection control module 204, and the other end (ie, the port E1) is connected to the IGBT tube (such as the IGBT tube 124 described above) that needs to be protected, corresponding to the driving chip (such as the above-mentioned control circuit 1000).
  • the driving chip such as the above-mentioned control circuit 1000.
  • the port E1 should be connected to the signal output port LO1 of the control circuit 1000 corresponding to the IGBT tube 124, or to the input port LIN1 corresponding to the port LO1.
  • the connection to the input port LIN1 is selected, it helps to increase the reaction speed of the electrostatic protection device 40.
  • the level sampling module 206 may further include a serially connected NOT gate 403 and a NOT gate 404, thereby facilitating shaping of the driving signal input to the IGBT tube to eliminate interference.
  • connection control module 204 can include:
  • a flip-flop 410 includes a reset terminal connected to the state determining module 202 for acquiring the power supply condition; and a set terminal connected to the level sampling module 206 for Obtaining a logic level state corresponding to a driving signal of any one of the IGBT tubes; and outputting a recovery signal when the logic level state is a high level and the power supply condition is a normal power supply, otherwise Output disconnect signal.
  • the flip-flop 410 shown in FIG. 12 is an RS flip-flop, and the reset terminal is the R terminal, the set terminal is the S terminal, and the output terminal is the Q terminal.
  • the Q terminal outputs a low level in an initial state, that is, an off signal; when the R terminal is reset at a high level, a NOT gate 409 is added between the output end of the comparator 408 and the R terminal, so that When the positive input voltage of the 408 is lower than the negative input voltage (ie, the smart power module is powered down), a high level is input to the R terminal to set the RS flip-flop.
  • the Q terminal when the high level is input to the R terminal, regardless of the level of the S terminal, the Q terminal always outputs a low level, that is, the signal is turned off; and when the R terminal inputs a low level, if the S is low, When the input is high, the Q terminal will output a high level, that is, the signal will be restored.
  • a switching device wherein a control end of the switching device is connected to an output end of the flip-flop 410, and a controlled end is connected between a gate of the any IGBT tube and a corresponding output end of the driving chip;
  • the control end controls the controlled end to be turned on according to the recovery signal, or controls the controlled end to be disconnected according to the disconnection signal.
  • the switching device may be an optical coupler 411 including a light emitting member and a light receiving member.
  • the light-emitting member is a control end connected to the output end of the flip-flop 410;
  • the light-receiving member is a controlled end, one end of which is connected to the gate of the IGBT tube to be protected through the port G1, and the other end is connected to the control circuit 1000 through the port D1.
  • the signal output terminal corresponding to the IGBT tube to be protected for example, when the port G1 is connected to the IGBT tube 124, the port D1 can be connected to the port LO1 of the control circuit 1000.
  • the flip-flop 410 when the flip-flop 410 outputs a high level, the light-emitting member of the photocoupler 411 is driven to emit light, so that the light-receiving member is turned on, so that the port G1 and the port D1 are connected, that is, the IGBT tube 124 is connected to the control circuit 1000.
  • the port LO1 on 1000 is disconnected, which can prevent electrostatic charges from affecting the IGBT tube 124.
  • FIG. 10 of the first embodiment and FIG. 12 of the second embodiment the components of the electrostatic protection corresponding to the single IGBT tube are described; the second embodiment shown in FIG. 12 is taken as an example.
  • the electrostatic protection device 40 corresponding to the entire lower arm of the smart power module will be described in detail with reference to FIG. 13, wherein FIG. 13 is a schematic diagram showing the overall device connection structure of the electrostatic protection device according to an embodiment of the present invention.
  • the structure of the electrostatic protection device 40 according to an embodiment of the present invention includes:
  • the D1 end is connected to the input end of the NOT gate 403, the output end of the NOT gate 403 is connected to the input end of the NOT gate 404, the output end of the NOT gate 404 is connected to the first contact point of the optocoupler 411, and the E1 end is connected to the NOT gate 405.
  • the input end of the NOT gate 405 is connected to the input end of the NOT gate 406, the output end of the NOT gate 406 is connected to the S input terminal of the RS flip-flop 410; the VV terminal is connected to one end of the resistor 401, and the resistor 401
  • the other end of the resistor 402 is connected to one end of the resistor 402 and the positive terminal of the voltage comparator 408.
  • the other end of the resistor 402 is connected to the GG terminal.
  • the positive terminal of the voltage source 407 is connected to the negative terminal of the voltage comparator 408, and the negative terminal of the voltage source 407 is connected to the GG terminal.
  • the output terminal of the voltage comparator 408 is connected to the input terminal of the NOT gate 409.
  • the output terminal of 409 is connected to the R input end of the RS flip-flop 410; the Q output end of the RS flip-flop is connected to the positive input end of the optocoupler 411, and the negative input end of the optocoupler 411 is connected to the GG end;
  • the second contact point of the optocoupler 411 is connected to the G1 terminal.
  • the D2 terminal is connected to the input end of the NOT gate 503, the output end of the NOT gate 503 is connected to the input end of the NOT gate 504, the output end of the NOT gate 504 is connected to the first contact point of the optocoupler 511;
  • the other end of the resistor 501 is connected to one end of the resistor 502 and the positive terminal of the voltage comparator 508, and the other end of the resistor 502 is connected to the GG terminal.
  • the positive terminal of the voltage source 507 is connected to the negative terminal of the voltage comparator 508, the negative terminal of the voltage source 507 is connected to the GG terminal; the output terminal of the voltage comparator 508 is connected to the input terminal of the NOT gate 509, the NOT gate
  • the output end of the 509 is connected to the R input end of the RS flip-flop 510; the Q output end of the RS flip-flop is connected to the positive input end of the optocoupler 511, and the negative input end of the optocoupler 511 is connected to the GG end;
  • the second contact point of the optocoupler 511 is connected to the G2 terminal.
  • the D3 terminal is connected to the input end of the NOT gate 603, the output end of the NOT gate 603 is connected to the input end of the NOT gate 604, the output end of the NOT gate 604 is connected to the first contact point of the optocoupler 611, and the E3 terminal is connected to the NOT gate 605.
  • the input end of the NOT gate 605 is connected to the input end of the NOT gate 606, the output end of the NOT gate 606 is connected to the S input terminal of the RS flip-flop 610;
  • the VV terminal is connected to one end of the resistor 601, and the resistor 601
  • the other end of the resistor 602 is connected to one end of the resistor 602 and the positive terminal of the voltage comparator 608, and the other end of the resistor 602 is connected to the GG terminal.
  • the positive terminal of the voltage source 607 is connected to the negative terminal of the voltage comparator 608, the negative terminal of the voltage source 607 is connected to the GG terminal; the output terminal of the voltage comparator 608 is connected to the input terminal of the NOT gate 609, the NOT gate
  • the output terminal of 609 is connected to the R input end of the RS flip-flop 610; the Q output end of the RS flip-flop is connected to the positive input end of the optocoupler 611, and the negative input end of the optocoupler 611 is connected to the GG end;
  • the second contact point of the optocoupler 611 is connected to the G3 terminal.
  • the static electricity enhancement circuit 40 (corresponding to the above electrostatic protection)
  • the device does not work, the first contact point and the second contact point of the optocoupler (ie, optical coupler) 411 are disconnected, so D1 and G1 are in an off state; this ensures that the IGBT tube is not powered when the power supply is not powered.
  • the gate is suspended and does not come into contact with other contacts of the circuit to avoid electrostatic shock.
  • the electrostatic enhancement circuit 40 starts to operate.
  • the Q output terminal of the RS flip-flop 411 outputs a low level, so the optocoupler 411 is not turned on, and D1 and G1 remain disconnected.
  • the voltage at the VV terminal is divided by the resistor 401 and the resistor 402, and the positive terminal of the voltage comparator 408 obtains a voltage V+.
  • the voltage of V+ is less than the voltage V ⁇ of the voltage source, that is, when the positive terminal voltage of the voltage comparator 408 is less than the negative terminal voltage, the voltage comparator The output voltage of 408 is low level, and becomes high after passing through the NOT gate 409, that is, the RS flip-flop 411 is reset, and the Q output terminal of the RS flip-flop 411 is kept at a low level.
  • the R terminal of the RS flip-flop 411 is at a low level, and if the E1 does not have a high-level signal, the RS flip-flop 411 The S terminal of the set terminal does not obtain a high level signal, and the Q output of the RS flip-flop 411 remains at a low level, and when the first high level of E1 comes, the smart power
  • a high level of E1 passes through the NOT gate 505 and the NOT gate 506 to generate a high level at the set terminal S end of the RS flip-flop 410, thereby causing the RS flip-flop.
  • the Q output of 410 changes from a low level to a high level, causing the optocoupler 411 to be turned on, and the first contact point and the second contact point of the optocoupler 411 generate electrical contact, so that the signal of D1 can be directly transmitted to G1; after the first high level of E1 comes, the voltage of E1 goes back to low level, but due to the holding action of the RS flip-flop 410, the RS touch High Q output 410 is maintained, the retention optocoupler 411 Holding in the on state, the signal of D1 can be continuously transmitted to G1, so that the intelligent power module 10 remains kept in normal operation.
  • the VV voltage changes from high to low, and when lowered to below VTH , the V+ voltage is lower than the V-voltage, so that the voltage comparator 408 outputs a low level, after the After the NOT gate 509 becomes a high level, that is, the R terminal of the RS flip-flop 410 is at a high level, the RS flip-flop 410 is reset, and the Q terminal of the RS flip-flop 410 outputs a low level, thereby
  • the optocoupler 411 is turned off, and G2 is again in a floating state without making electrical connection with the remaining points; at this time, since the smart power module 10 is ready to stop working, the power supply is already in a down state, and the E1 end generally does not A high level occurs, but even if E1 appears high level due to noise or the like and is transmitted to the S terminal of the RS flip-flop 510 after being subjected to two filtering by the NOT gate 505 and the NOT gate 506, The holding action of the RS
  • the VV When the smart power module 10 is in normal operation, the VV is generally 15V, which is much larger than 6V, so that the voltage comparator 408 can be reliably outputted with a high level; when the intelligent power module 10 stops working, the VV starts from 15V. Drop, due to the role of the voltage regulator capacitor, etc., it will drop very quickly at the beginning, generally will quickly reach the voltage below 4 ⁇ 5V, and to reach 0V completely will have a longer tail, because V TH is set to 6V Therefore, the voltage comparator 408 can react at the moment when the VV starts to be powered down, and the G1 quickly enters a floating state.
  • FIG. 14 is a schematic diagram showing the overall device connection structure of an electrostatic protection device according to another embodiment of the present invention.
  • the optocoupler 411 and the like are replaced with a MOSFET tube 412 and the like, and the specific structure thereof includes:
  • the output of the NOT gate 404 is connected to the drain of the MOSFET 412, the Q output of the RS flip-flop 410 is connected to the gate of the MOSFET 412, and the substrate of the MOSFET 412 is connected to the source. Connected to G1.
  • the output of the NOT gate 504 is connected to the drain of the MOSFET 512, the Q output of the RS flip-flop 510 is connected to the gate of the MOSFET 512, and the substrate of the MOSFET 512 is connected to the source. Connected to G2.
  • the output of the NOT gate 604 is connected to the drain of the MOSFET 612, the Q output of the RS flip-flop 610 is connected to the gate of the MOSFET 612, and the substrate of the MOSFET 612 is connected to the source. Connected to G3.
  • the MOSFET ie, MOSFET 412, MOSFET 512, or MOSFET 612 acts as an analog switch here, and the optocoupler (ie, optocoupler 411, optocoupler 511, or optocoupler 611) is similar:
  • FIG. 15 shows a schematic structural diagram of an intelligent power module including an electrostatic protection device according to an embodiment of the present invention.
  • the structure of the smart power module 10 including the electrostatic protection device 40 according to an embodiment of the present invention includes:
  • the VDD end of the smart power module 10 serves as the power supply positive VV of the low voltage region power supply positive VCC of the control circuit 11, the power supply positive voltage VV of the electrostatic enhancement circuit (corresponding to the above electrostatic protection device) 40, and the VDD of the PMOS transistor 50 is the smart power.
  • Module 10's low-voltage zone power supply, VDD is typically 15V.
  • the HIN1 end of the control circuit 11 serves as the U-phase upper arm input end UHIN of the intelligent power module 10; the HIN2 end of the control circuit 11 serves as the V-phase upper arm input end VHIN of the intelligent power module 10;
  • the HIN3 end of the control circuit 11 serves as the W-phase upper arm input terminal WHIN of the intelligent power module 10;
  • the LIN1 end of the control circuit 11 is connected to the E1 end of the electrostatic enhancement circuit 40, and serves as the smart
  • the LIN2 end of the control circuit 11 is connected to the E2 end of the electrostatic enhancement circuit 40, and serves as the V-phase lower arm input end VLIN of the intelligent power module 10
  • the LIN3 end of the control circuit 11 is connected to the E3 end of the electrostatic enhancement circuit 40, and serves as the W-phase lower arm input terminal WLIN of the intelligent power module 10; here, the U of the intelligent power module 10
  • the GND end of the control circuit 11 is connected to the power supply negative terminal GG of the static electricity enhancement circuit 40, and serves as the low-voltage power supply negative terminal COM of the intelligent power module 10.
  • the VB1 end of the control circuit 11 is connected to the source of the PMOS transistor 41 and the substrate, and serves as the U-phase high voltage region power supply positive terminal UVB of the intelligent power module 10; the OUT1 end of the control circuit 11 and the The gate of the PMOS transistor 41 and the gate of the NMOS transistor 42 are connected; the drain of the PMOS transistor 41 is connected to the drain of the NMOS transistor 42 and is referred to as the HO1 terminal, and the HO1 terminal and the U-phase upper arm IGBT tube 21 are connected.
  • the gate of the control circuit 11 is connected to the source and the substrate of the NMOS transistor 42 , the emitter of the IGBT transistor 21 , the anode of the FRD transistor 41 , and the U-phase lower arm IGBT tube 24 .
  • the collector, the cathode of the FRD tube 14 is connected, and serves as the U-phase high voltage region power supply negative terminal U of the intelligent power module 10.
  • the VB2 end of the control circuit 11 is connected to the source of the PMOS transistor 44 and the substrate, and serves as the V-phase high voltage region power supply positive terminal VVB of the intelligent power module 10; the OUT2 end of the control circuit 11 is The gate of the PMOS transistor 44 and the gate of the NMOS transistor 45 are connected; the drain of the PMOS transistor 44 is connected to the drain of the NMOS transistor 45 and is referred to as the HO2 terminal, and the HO2 terminal and the V-phase upper arm IGBT transistor 22 are connected.
  • the gate of the control circuit 11 is connected to the source and the substrate of the NMOS transistor 45, the emitter of the IGBT transistor 22, the anode of the FRD tube 12, and the U-phase lower arm IGBT tube 25.
  • the collector, the cathode of the FRD tube 15 is connected, and serves as the negative terminal V of the V-phase high voltage region of the intelligent power module 10.
  • the VB3 end of the control circuit 11 is connected to the source of the PMOS transistor 44 and the substrate, and serves as the V-phase high voltage region power supply positive terminal VVB of the intelligent power module 100; the OUT3 end of the control circuit 11 and the The gate of the PMOS transistor 47 and the gate of the NMOS transistor 48 are connected; the drain of the PMOS transistor 47 is connected to the drain of the NMOS transistor 48 and is referred to as the HO3 terminal, and the HO3 terminal and the W phase upper arm IGBT tube 23 are connected.
  • the gate of the control circuit 11 is connected to the source and the substrate of the NMOS transistor 48, the emitter of the IGBT transistor 23, the anode of the FRD tube 13, and the W-phase lower arm IGBT tube 26.
  • the collector, the cathode of the FRD tube 16 is connected, and serves as the power supply negative terminal W of the W-phase high voltage region of the intelligent power module 10.
  • the OUT4 end of the control circuit 11 is connected to the gate of the PMOS transistor 50 and the gate of the NMOS transistor 51; the drain of the PMOS transistor 50 is connected to the drain of the NMOS transistor 51 and is recorded as the LO1 terminal.
  • the LO1 terminal is connected to the D1 terminal of the electrostatic enhancement circuit 40.
  • the OUT5 end of the control circuit 11 is connected to the gate of the PMOS transistor 53 and the gate of the NMOS transistor 54; the drain of the PMOS transistor 53 is connected to the drain of the NMOS transistor 54 and is recorded as the LO2 terminal.
  • the LO2 terminal is connected to the D2 terminal of the electrostatic enhancement circuit 40.
  • the OUT6 end of the control circuit 11 is connected to the gate of the PMOS transistor 56 and the gate of the NMOS transistor 57; the drain of the PMOS transistor 56 is connected to the drain of the NMOS transistor 57 and is recorded as the LO3 terminal.
  • the LO3 terminal is connected to the D3 terminal of the electrostatic enhancement circuit 40.
  • the G1 end of the static electricity enhancement circuit 40 is connected to the gate of the U-phase lower arm IGBT tube 24; the G2 end of the static electricity enhancement circuit 40 is connected to the gate of the V-phase lower arm IGBT tube 25; The G3 end of the electrostatic enhancement circuit 40 is connected to the gate of the W-phase lower arm IGBT tube 26.
  • a substrate and a source of the NMOS transistor 51 a substrate and a source of the NMOS transistor 54, a substrate and a source of the NMOS transistor 57, and a power supply of a low-voltage region of the smart power module 10 Negative COM.
  • the other end of the resistor 33 is connected to the low voltage power supply negative terminal COM of the smart power module 10.
  • control circuit 11 The function of the control circuit 11 is:
  • the 0 ⁇ 5V signals of the six input terminals of UHIN, VHIN, WHIN, ULIN, VLIN, and WLIN are received and transmitted to the output terminals HO1, HO2, HO3, and LO1, LO2, and LO3, where HO1, HO2, and HO3 are VS ⁇ VS+15V.
  • the logic signals, LO1, LO2, and LO3 are logic signals of 0 to 15V. It functions exactly the same as the control circuit 1000 of the prior art.
  • the function of the electrostatic enhancement circuit 40 is:
  • G1, G2, G3 are isolated and not electrically connected to other pins.
  • the present invention provides an electrostatic protection device, an intelligent power module and a frequency conversion home appliance, which can achieve the following technical effects:
  • the intelligent power module When the power supply voltage of the intelligent power module is relatively low or there is no voltage, it indicates that the intelligent power module is in or will enter the stop working state. Because of the function of the static electricity enhancement circuit, the gates of the three IGBT tubes of the lower arm are suspended without intelligent power. Any exposed pins of the module make electrical connections, so external static electricity can not form a voltage impact on the gate oxide of the three IGBT tubes of the lower arm, effectively eliminating static electricity and damaging the three IGBT tubes of the lower arm of the intelligent power module. risks of.
  • the intelligent power module When the power supply voltage of the intelligent power module is relatively high, the intelligent power module is in a normal working state. Because of the function of the static electricity enhancement circuit, G1, G2, and G3 connected to the gates of the three IGBT tubes of the lower arm are generated with LO1 and LO2. The same signal as LO3, normally drives the three IGBT tubes of the lower arm to work.
  • the thickness of the gate oxide of the IGBT tube for the intelligent power module of this structure can be designed to be thin.
  • the gate capacitance of the IGBT tube is very small, the switching speed is very fast, so that the heat generated by the IGBT tube during actual operation is small, the performance and long-term reliability of the intelligent power module are improved, and the life of the intelligent power module is prolonged.
  • the circuit board of the intelligent power module of such a structure is designed without any consideration of the electrostatic protection of the intelligent power module, which greatly reduces the difficulty and manufacturing cost of the circuit board design, and can ensure the intelligent power module using the structure.
  • the system works in a more hostile environment without damage.
  • the sub-steps may be performed by a program to instruct related hardware, and the program may be stored in a computer readable storage medium, which, when executed, includes one or a combination of the steps of the method embodiments.
  • each functional unit in each embodiment of the present invention may be integrated into one processing module, or each unit may exist physically separately, or two or more units may be integrated into one module.
  • the above integrated modules can be implemented in the form of hardware or in the form of software functional modules.
  • the integrated modules, if implemented in the form of software functional modules and sold or used as stand-alone products, may also be stored in a computer readable storage medium.
  • the above mentioned storage medium may be a read only memory, a magnetic disk or an optical disk or the like.

Abstract

An electrostatic protection device, an intelligent power module and a frequency-conversion home appliance are provided. The intelligent power module comprises: a plurality of IGBT tubes (1000); a plurality of driving tubes (2000) for driving the plurality of IGBT tubes; a driving chip (3000) controlling the plurality of IGBT tubes through the plurality of driving tubes; and at least one protective component (4000) corresponding to at least one IGBT tube of the plurality of IGBT tubes. The at least one protective component is used for performing electrostatic protection for at least one IGBT tube. Through the independent protective component being added, the IGBT tubes in the intelligent power module can be protected by the protective component when the IGBT tubes are subject to high voltage electrostatic.

Description

静电保护装置、智能功率模块和变频家电Electrostatic protection device, intelligent power module and frequency conversion appliance 技术领域Technical field
本发明涉及静电保护技术领域,具体而言,涉及一种静电保护装置、一种智能功率模块和一种变频家电。The present invention relates to the field of electrostatic protection technologies, and in particular, to an electrostatic protection device, an intelligent power module, and a variable frequency home appliance.
背景技术Background technique
智能功率模块,即IPM(Intelligent Power Module),是一种将电力电子和集成电路技术结合的功率驱动类产品。智能功率模块把功率开关器件和高压驱动电路集成在一起,并内藏有过电压、过电流和过热等故障检测电路。智能功率模块一方面接收MCU的控制信号,驱动后续电路工作,另一方面将系统的状态检测信号送回MCU。与传统的分立方案相比,智能功率模块以其高集成度、高可靠性等优势赢得越来越大的市场,尤其适合于驱动电机的变频器及各种逆变电源,是应用于变频调速、冶金机械、电力牵引、伺服驱动、变频家电的一种理想电力电子器件。The Intelligent Power Module, or IPM (Intelligent Power Module), is a power-driven product that combines power electronics and integrated circuit technology. The intelligent power module integrates the power switching device and the high voltage driving circuit, and has built-in fault detecting circuits such as overvoltage, overcurrent and overheating. On the one hand, the intelligent power module receives the control signal of the MCU, drives the subsequent circuit to work, and on the other hand sends the state detection signal of the system back to the MCU. Compared with the traditional discrete solution, the intelligent power module wins more and more market with its high integration and high reliability. It is especially suitable for inverters for driving motors and various inverter power supplies. An ideal power electronic device for speed, metallurgical machinery, electric traction, servo drive, and frequency conversion appliances.
然而,在现有技术中智能功率模块经常出现故障,可靠性亟待提高。However, in the prior art, smart power modules often fail, and reliability needs to be improved.
发明内容Summary of the invention
本发明旨在至少解决现有技术或相关技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art or related art.
为实现上述目的,根据本发明的第一方面的实施例,提出了一种智能功率模块,包括:多个IGBT管;驱动所述多个IGBT管的多个驱动管;通过所述多个驱动管控制所述多个IGBT管的驱动芯片;与所述多个IGBT管中的至少一个IGBT管对应的至少一个保护组件,所述至少一个保护组件用于对所述至少一个IGBT管进行静电保护。In order to achieve the above object, according to an embodiment of the first aspect of the present invention, an intelligent power module is provided, comprising: a plurality of IGBT tubes; a plurality of driving tubes driving the plurality of IGBT tubes; and the plurality of driving units Controlling a driving chip of the plurality of IGBT tubes; at least one protection component corresponding to at least one of the plurality of IGBT tubes, the at least one protection component for electrostatically protecting the at least one IGBT tube .
在该技术方案中,对于智能功率模块中的IGBT管,通过增加独立的保护组件,使得当存在对IGBT管的高压静电时,比如在驱动芯片的地端与 IGBT管的栅极之间存在通路时,能够通过该保护组件进行保护。在本发明的实施例中可通过两种方式进行静电保护:In the technical solution, for the IGBT tube in the intelligent power module, by adding an independent protection component, when there is high voltage static electricity to the IGBT tube, such as at the ground end of the driving chip When there is a path between the gates of the IGBT tube, it can be protected by the protection component. In the embodiment of the invention, electrostatic protection can be performed in two ways:
方式1,保护组件可以对静电进行吸收,从而避免IGBT管遭受静电破坏; Mode 1, the protection component can absorb static electricity, thereby preventing the IGBT tube from being subjected to electrostatic damage;
方式2,保护组件通过在驱动芯片的电源停止供电时,及时断开IGBT管的栅极与驱动芯片上对应端口的连接,从而对IGBT进行保护。In the mode 2, the protection component protects the IGBT by disconnecting the connection between the gate of the IGBT tube and the corresponding port on the driving chip when the power supply of the driving chip is stopped.
后续实施例中将对这两个保护方式进行详细描述,因此在此不再赘述。These two protection modes will be described in detail in the following embodiments, and therefore will not be described herein.
在本发明的一个实施例中,所述保护组件包括静电保护模块,用于对所述至少一个IGBT管的静电进行吸收。In an embodiment of the invention, the protection component includes an electrostatic protection module for absorbing static electricity of the at least one IGBT tube.
在本发明的一个实施例中,所述保护组件还包括:状态判断模块,连接至所述驱动芯片,用于判断所述驱动芯片的电源供电状况;In an embodiment of the present invention, the protection component further includes: a state determination module, coupled to the driving chip, configured to determine a power supply condition of the driving chip;
所述静电保护模块还连接至所述状态判断模块,用于在所述状态判断模块判定所述驱动芯片的电源停止供电的情况下,对所述至少一个IGBT管进行静电保护。The static electricity protection module is further connected to the state determination module, configured to perform electrostatic protection on the at least one IGBT tube when the state determination module determines that the power supply of the driving chip stops power supply.
在本发明的一个实施例中,所述状态判断模块包括:第一端,连接至所述至少一个IGBT管对应的供电端,检测对应于所述任一IGBT管的供电电压;第二端,连接至所述至少一个IGBT管对应的接地端,检测对应于所述至少一个IGBT管的接地电压;电压比较电路,连接至所述第一端和所述第二端,在所述供电电压与所述接地电压的电压差值大于或等于预设电压值时,判定所述电源供电状态为正常供电,在所述电压差值小于所述预设电压值时,判定所述电源供电状态为停止供电。In an embodiment of the present invention, the state judging module includes: a first end connected to a power supply end corresponding to the at least one IGBT tube, detecting a power supply voltage corresponding to the IGBT tube; the second end, Connected to a corresponding ground end of the at least one IGBT tube, detecting a ground voltage corresponding to the at least one IGBT tube; a voltage comparison circuit connected to the first end and the second end, at the supply voltage and When the voltage difference of the ground voltage is greater than or equal to the preset voltage value, determining that the power supply state is normal power supply, and determining that the power supply state is stopped when the voltage difference is less than the preset voltage value powered by.
在本发明的一个实施例中,当所述至少一个IGBT管为任一相的上桥臂时,所述至少一个IGBT管对应的供电端为所述任一相的高压区域的供电电源正端,所述至少一个IGBT管对应的接地端为所述任一相的高压区域的供电电源负端,当所述至少一个IGBT管为所述任一相的下桥臂时,所述至少 一个IGBT管对应的供电端为所述智能功率模块的低压区域的供电电源正端,所述至少一个IGBT管对应的接地端为所述智能功率模块的低压区域的供电电源负端。In an embodiment of the invention, when the at least one IGBT tube is an upper arm of any phase, the corresponding power supply end of the at least one IGBT tube is a power supply positive end of the high voltage region of the any phase. a ground end corresponding to the at least one IGBT tube is a power supply negative end of the high voltage region of the any phase, and when the at least one IGBT tube is a lower arm of the any phase, the at least A power supply end corresponding to an IGBT tube is a power supply power positive end of the low voltage area of the smart power module, and a corresponding ground end of the at least one IGBT tube is a power supply power negative end of the low voltage area of the smart power module.
在本发明的一个实施例中,所述静电保护模块用于:根据所述驱动芯片的电源供电状况,切换并呈现出对应的电路特性,其中,当所述驱动芯片的电源正常供电时,所述静电保护模块呈现高阻特性,当所述驱动芯片的电源停止供电时,所述静电保护模块呈现电容特性。In an embodiment of the present invention, the electrostatic protection module is configured to: switch and present corresponding circuit characteristics according to a power supply condition of the driving chip, wherein when the power of the driving chip is normally powered, The electrostatic protection module exhibits a high resistance characteristic, and the electrostatic protection module exhibits a capacitance characteristic when the power supply of the driving chip stops supplying power.
在本发明的一个实施例中,所述静电保护模块包括:电阻和电容,所述电阻的一端和电容的正极并联至所述至少一个IGBT管的栅极,且所述电容的负极连接至所述至少一个IGBT管对应的接地端;开关器件,所述开关器件的第一端连接至所述状态判断模块、第二端连接至所述电阻的另一端、第三端连接至所述至少一个IGBT管对应的接地端;其中,所述开关器件在所述驱动芯片的电源正常供电时,闭合所述电阻与所述至少一个IGBT管对应的接地端的连接,以及在所述驱动芯片的电源停止供电时,断开所述电阻与所述至少一个IGBT管对应的接地端的连接。In an embodiment of the invention, the electrostatic protection module includes: a resistor and a capacitor, one end of the resistor and the anode of the capacitor are connected in parallel to the gate of the at least one IGBT tube, and the cathode of the capacitor is connected to the a grounding end corresponding to the at least one IGBT tube; a switching device, the first end of the switching device is connected to the state judging module, the second end is connected to the other end of the resistor, and the third end is connected to the at least one a corresponding grounding end of the IGBT tube; wherein the switching device closes a connection of the resistor to a ground end corresponding to the at least one IGBT tube when the power supply of the driving chip is normally powered, and stops the power supply of the driving chip When the power is supplied, the connection of the resistor to the ground end corresponding to the at least one IGBT tube is disconnected.
在本发明的一个实施例中,所述开关器件包括:开关管,所述开关管在所述驱动芯片的电源正常供电时饱和导通,在所述驱动芯片的电源停止供电时截止。In an embodiment of the invention, the switching device includes: a switching transistor that saturates on when the power of the driving chip is normally powered, and is turned off when the power of the driving chip stops supplying power.
在本发明的一个实施例中,所述保护组件包括:状态判断模块,连接至所述驱动芯片,用于判断所述驱动芯片的电源供电状况;连接控制模块,连接至所述状态判断模块,用于在所述状态判断模块判定所述电源供电状况为停止供电的情况下,断开所述驱动芯片中的所述至少一个IGBT管的栅极与所述驱动芯片上对应的输出端的连接,以及在所述状态判断模块判定所述电源供电状况为正常供电的情况下,恢复所述至少一个IGBT管的栅极与所述驱动芯片上对应的输出端的连接。In an embodiment of the present invention, the protection component includes: a state determination module connected to the driving chip, configured to determine a power supply condition of the driving chip; and a connection control module connected to the state determining module, And configured to disconnect the gate of the at least one IGBT tube in the driving chip and the corresponding output end on the driving chip, when the state determining module determines that the power supply condition is to stop power supply, And in a case where the state determining module determines that the power supply condition is normal power supply, recovering a connection between a gate of the at least one IGBT tube and a corresponding output end on the driving chip.
在本发明的一个实施例中,所述状态判断模块包括:第一端,连接至所 述至少一个IGBT管对应的供电端,检测对应于所述至少一个IGBT管的供电电压;第二端,连接至所述至少一个IGBT管对应的接地端,检测对应于所述至少一个IGBT管的接地电压;电压比较电路,连接至所述第一端和所述第二端,在所述供电电压与所述接地电压的电压差值大于或等于预设电压值时,判定所述电源供电状况为正常供电,在所述电压差值小于所述预设电压值时,判定所述电源供电状况为停止供电。In an embodiment of the present invention, the state judging module includes: a first end, connected to the a power supply end corresponding to the at least one IGBT tube, detecting a power supply voltage corresponding to the at least one IGBT tube; a second end connected to a ground end corresponding to the at least one IGBT tube, detecting a corresponding to the at least one IGBT tube a ground voltage; a voltage comparison circuit connected to the first end and the second end, determining a power supply condition when a voltage difference between the power supply voltage and the ground voltage is greater than or equal to a preset voltage value For normal power supply, when the voltage difference is less than the preset voltage value, it is determined that the power supply condition is to stop power supply.
在本发明的一个实施例中,当所述至少一个IGBT管为任一相的下桥臂时,所述至少一个IGBT管对应的供电端为所述驱动芯片的电源输入端,所述至少一个IGBT管对应的接地端为所述驱动芯片的接地端。In an embodiment of the present invention, when the at least one IGBT tube is a lower arm of any phase, a corresponding power supply end of the at least one IGBT tube is a power input end of the driving chip, and the at least one The corresponding ground end of the IGBT tube is the ground end of the driving chip.
在本发明的一个实施例中,所述连接控制模块包括:开关器件,所述开关器件的控制端连接至所述状态判断模块、受控端连接在所述至少一个IGBT管的栅极和所述驱动芯片上对应的输出端之间;其中,所述控制端在所述电源供电状况为正常供电时,控制所述受控端导通,以及所述控制端在所述电源供电状况为停止供电时,控制所述受控端断开。In an embodiment of the invention, the connection control module includes: a switching device, a control end of the switching device is connected to the state judging module, and a controlled end is connected to a gate and a gate of the at least one IGBT tube Between the corresponding output terminals on the driving chip; wherein, the control terminal controls the controlled end to be turned on when the power supply condition is normal power supply, and the control terminal stops in the power supply state When the power is supplied, the controlled terminal is controlled to be disconnected.
在本发明的一个实施例中,还包括:电平采样模块,连接至所述至少一个IGBT管在所述驱动芯片上对应的输出端或所述驱动芯片上对应于所述输出端的输入端,用于采样对应于所述至少一个IGBT管的驱动信号的逻辑电平状态;其中,所述连接控制模块还连接至所述电平采样模块,并在所述逻辑电平状态为高电平且所述电源供电状况为正常供电的情况下,恢复所述至少一个IGBT管的栅极与所述驱动芯片上对应的输出端的连接。In an embodiment of the present invention, the method further includes: a level sampling module connected to the corresponding output end of the at least one IGBT tube on the driving chip or an input end of the driving chip corresponding to the output end, a logic level state for sampling a drive signal corresponding to the at least one IGBT tube; wherein the connection control module is further coupled to the level sampling module and at a high level in the logic level state When the power supply condition is normal power supply, the connection between the gate of the at least one IGBT tube and the corresponding output end of the driving chip is restored.
在本发明的一个实施例中,所述连接控制模块包括:触发器,所述触发器包括:复位端,连接至所述状态判断模块,用于获取所述电源供电状况;置位端,连接至所述电平采样模块,用于获取对应于所述至少一个IGBT管的驱动信号的逻辑电平状态;输出端,在所述逻辑电平状态为高电平且所述电源供电状况为正常供电的情况下,输出恢复信号,否则输出断开信号;开关器件,所述开关器件的控制端连接至所述触发器的输出端、受控端连接在 所述至少一个IGBT管的栅极和所述驱动芯片上对应的输出端之间;其中,所述控制端根据所述恢复信号控制所述受控端导通,或根据所述断开信号控制所述受控端断开。In an embodiment of the present invention, the connection control module includes: a trigger, the trigger includes: a reset end, connected to the state determination module, configured to acquire the power supply status; a set end, and a connection And the level sampling module is configured to acquire a logic level state of a driving signal corresponding to the at least one IGBT tube; and an output terminal, wherein the logic level state is a high level and the power supply condition is normal In the case of power supply, the recovery signal is output, otherwise the output disconnection signal; the switching device, the control end of the switching device is connected to the output end of the flip-flop, and the controlled end is connected Between the gate of the at least one IGBT tube and a corresponding output end of the driving chip; wherein the control terminal controls the controlled end to be turned on according to the recovery signal, or is controlled according to the disconnection signal The controlled end is disconnected.
在本发明的一个实施例中,所述开关器件包括:开关管,所述开关管的驱动端为所述控制端,所述开关管的输出端和输入端为所述受控端;其中,所述恢复信号为高电平信号,用于控制所述开关管的输出端和输入端之间导通;所述断开信号为低电平信号,用于控制所述开关管的输出端和输入端之间截止。In one embodiment of the present invention, the switching device includes: a switch tube, a driving end of the switch tube is the control end, and an output end and an input end of the switch tube are the controlled end; The recovery signal is a high level signal for controlling conduction between the output end and the input end of the switch tube; the off signal is a low level signal for controlling the output end of the switch tube and Cut off between inputs.
在本发明的一个实施例中,所述开关器件包括:光耦合器,所述光耦合器的发光件为所述控制端、受光件为所述受控端;其中,所述发光件在接收到所述恢复信号时发光,以控制所述受光件导通;以及在接收到所述断开信号时不发光,以控制所述受光件断开。In an embodiment of the present invention, the switching device includes: an optical coupler, the light emitting member of the optical coupler is the control end, and the light receiving member is the controlled end; wherein the light emitting member is receiving Illuminating to the recovery signal to control the light-receiving member to be turned on; and not to emit light when receiving the disconnection signal to control the light-receiving member to be turned off.
根据本发明的第二方面的实施例,提出了一种变频家电,包括如上所述的智能功率模块。According to an embodiment of the second aspect of the present invention, there is provided a variable frequency home appliance comprising the intelligent power module as described above.
根据本发明的第三方面的实施例,提出了一种静电保护装置,包括:静电保护模块,连接至智能功率模块中的任一IGBT管,用于对所述任一IGBT管进行静电保护。According to an embodiment of the third aspect of the present invention, an electrostatic protection device is provided, comprising: an electrostatic protection module connected to any IGBT tube in the intelligent power module for electrostatically protecting any one of the IGBT tubes.
在该技术方案中,对于智能功率模块中的IGBT管,通过增加独立的静电保护模块,使得当存在对IGBT管的高压静电时,比如在驱动芯片的地端与IGBT管的栅极之间存在通路时,能够通过该静电保护模块对静电进行吸收,从而避免IGBT管遭受静电破坏。In the technical solution, for the IGBT tube in the intelligent power module, by adding an independent electrostatic protection module, when there is high voltage static electricity to the IGBT tube, such as between the ground of the driving chip and the gate of the IGBT tube When the path is passed, the static electricity can be absorbed by the electrostatic protection module, thereby preventing the IGBT tube from being subjected to electrostatic damage.
其中,相关技术中存在很多用于静电保护的元件、电路或设备,则基于静电吸收和保护的目的,显然都可以应用于本申请的技术方案中,比如各种类型的ESD(Electro-Static Discharge,静电阻抗器)。 Among them, there are many components, circuits or devices for electrostatic protection in the related art, and it is obviously applicable to the technical solutions of the present application based on the purpose of electrostatic absorption and protection, such as various types of ESD (Electro-Static Discharge). , electrostatic impedance).
另外,根据本发明上述实施例的静电保护装置,还可以具有如下附加的技术特征:In addition, the electrostatic protection device according to the above embodiment of the present invention may further have the following additional technical features:
根据本发明的一个实施例,优选地,还包括:状态判断模块,连接至所述智能功率模块,用于判断所述智能功率模块的电源供电状况;所述静电保护模块还连接至所述状态判断模块,用于在所述状态判断模块判定所述智能功率模块的电源停止供电的情况下,对所述任一IGBT管进行静电保护。According to an embodiment of the present invention, preferably, the method further includes: a state determining module connected to the smart power module, configured to determine a power supply condition of the smart power module; the static protection module is further connected to the state The determining module is configured to perform electrostatic protection on any one of the IGBT tubes when the state determining module determines that the power of the smart power module stops power supply.
在该技术方案中,由于仅在智能功率模块的电源停止供电时,才具有IGBT管被静电破坏的可能性,则通过对智能功率模块的电源供电状况的监测,并仅在其电源停止供电时,才对IGBT管进行静电保护,从而一方面能够无延迟地执行对IGBT管的保护,避免在掉电瞬间遭受破坏,另一方面则是在电源正常供电时,能够防止静电保护模块影响相连的IGBT管的正常工作。In this technical solution, since the IGBT tube is electrostatically destroyed only when the power supply of the intelligent power module is stopped, the power supply condition of the intelligent power module is monitored, and only when the power supply is stopped. The IGBT tube is electrostatically protected, so that the protection of the IGBT tube can be performed without delay to avoid damage at the moment of power failure, and on the other hand, when the power supply is normally supplied, the electrostatic protection module can be prevented from affecting the connection. The normal operation of the IGBT tube.
当然,对于电源供电状态的检测,显然并不是必要的选择。静电保护模块并不一定会对IGBT管的工作状态产生影响;并且,即便存在影响,但在能够实现对IGBT管的静电保护的同时,在IGBT管处于工作状态的情况下的一定范围内的影响显然是可以接受的。Of course, the detection of the power supply state is obviously not a necessary choice. The electrostatic protection module does not necessarily affect the operating state of the IGBT tube; and, even if there is an influence, the electrostatic protection of the IGBT tube can be achieved while the IGBT tube is in a working condition. Obviously acceptable.
根据本发明的另一个实施例,优选地,所述状态判断模块包括:第一端,连接至所述任一IGBT管对应的供电端,检测对应于所述任一IGBT管的供电电压;第二端,连接至所述任一IGBT管对应的接地端,检测对应于所述任一IGBT管的接地电压;电压比较电路,连接至所述第一端和所述第二端,在所述供电电压与所述接地电压的电压差值大于或等于预设电压值时,判定所述电源供电状态为正常供电,在所述电压差值小于所述预设电压值时,判定所述电源供电状态为停止供电。According to another embodiment of the present invention, preferably, the state judging module includes: a first end connected to a power supply end corresponding to any one of the IGBT tubes, and detecting a power supply voltage corresponding to the IGBT tube; a second end connected to a ground end corresponding to any one of the IGBT tubes, detecting a ground voltage corresponding to the IGBT tube; a voltage comparison circuit connected to the first end and the second end, When the voltage difference between the power supply voltage and the ground voltage is greater than or equal to a preset voltage value, determining that the power supply state is normal power supply, and determining that the power supply is when the voltage difference is less than the preset voltage value The status is to stop power supply.
在该技术方案中,通过对任一IGBT管对应的供电端和接地端进行电压比较,能够快速判断出当前的电源供电情况。其中,每个IGBT管对应的供电端和接地端可能是不同的,比如:对于上桥的IGBT管,由于处于高压区, 使得其接地端并不是0V(而可能是相对于低压区的“高压”),而供电端则是相对于该“低压”侧接地端的“高压”侧;对于下桥的IGBT管,由于处于低压区,使得其接地端理论上为0V,而供电端则是相对于该“低压”侧接地端的“高压”侧,尽管该“高压”侧可能低于上桥IGBT管的接地端电压。In this technical solution, by comparing voltages between the power supply terminal and the ground terminal corresponding to any IGBT tube, the current power supply situation can be quickly determined. Wherein, the power supply end and the ground end of each IGBT tube may be different, for example, for the IGBT tube of the upper bridge, because it is in the high voltage area, So that its ground terminal is not 0V (and may be "high voltage" relative to the low voltage region), while the power supply terminal is the "high voltage" side with respect to the "low voltage" side ground terminal; for the lower bridge IGBT tube, due to the low voltage The region is such that its ground terminal is theoretically 0V, and the power supply terminal is opposite the "high voltage" side of the "low voltage" side ground terminal, although the "high voltage" side may be lower than the ground terminal voltage of the upper bridge IGBT tube.
具体地,比如当所述任一IGBT管为任一相的上桥臂时,所述任一IGBT管对应的供电端为所述任一相的高压区域的供电电源正端,所述任一IGBT管对应的接地端为所述任一相的高压区域的供电电源负端。Specifically, for example, when any one of the IGBT tubes is an upper arm of any phase, the corresponding power supply end of the IGBT tube is the positive end of the power supply of the high voltage region of any one of the phases, and any of the The ground terminal corresponding to the IGBT tube is the power supply negative terminal of the high voltage region of any one of the phases.
而当所述任一IGBT管为所述任一相的下桥臂时,所述任一IGBT管对应的供电端为所述智能功率模块的低压区域的供电电源正端,所述任一IGBT管对应的接地端为所述智能功率模块的低压区域的供电电源负端。And when any one of the IGBT tubes is the lower arm of the any phase, the power supply end of the any IGBT tube is the power supply power positive end of the low voltage region of the smart power module, and any one of the IGBTs The corresponding ground terminal of the tube is the power supply negative end of the low voltage region of the intelligent power module.
当然,对于电源供电状态的检测,显然也可以采用其他更多的方式,比如检测驱动芯片的工作状态、检测驱动芯片的供电电源的电压大小等,都可以实现上述的电源供电状态的准确获取。Of course, for the detection of the power supply state, it is obvious that other methods can be used, such as detecting the working state of the driving chip and detecting the voltage of the power supply of the driving chip, etc., all of which can achieve accurate acquisition of the power supply state described above.
根据本发明的另一个实施例,优选地,所述静电保护模块用于:根据所述智能功率模块的电源供电状况,切换并呈现出对应的电路特性,其中,当所述智能功率模块的电源正常供电时,所述静电保护模块呈现高阻特性,当所述智能功率模块的电源停止供电时,所述静电保护模块呈现电容特性。According to another embodiment of the present invention, preferably, the electrostatic protection module is configured to: switch and present corresponding circuit characteristics according to a power supply condition of the smart power module, wherein, when the power of the smart power module is During normal power supply, the electrostatic protection module exhibits a high-resistance characteristic, and when the power supply of the intelligent power module stops supplying power, the electrostatic protection module exhibits a capacitive characteristic.
在该技术方案中,通过静电保护模块自身的特性变化,从而能够在不改变静电保护模块与IGBT管的连接关系的情况下,仅通过切换为高阻特征,使得在IGBT管工作时,避免对其造成影响;通过切换为电容特征,使得在IGBT管掉电时,保护其免受静电影响,有助于降低电路的复杂性。In this technical solution, by changing the characteristics of the electrostatic protection module itself, it is possible to avoid switching to the high-resistance feature only by changing the connection relationship between the electrostatic protection module and the IGBT tube, so that when the IGBT tube is operated, the pair is avoided. It affects; by switching to the capacitor characteristics, when the IGBT tube is powered down, it is protected from static electricity, which helps to reduce the complexity of the circuit.
当然,本领域技术人员应该理解的是,静电保护模块也可以不通过特性切换的方式,同时避免对IGBT管在工作状态时造成影响,以及在掉电情况下执行静电保护。比如在一种较为具体的情况下,还可以在静电保护模块和IGBT管之间设置一开关,则当智能功率模块正常供电时,该开关断开,避 免静电保护模块对IGBT管的影响,当智能功率模块停止供电时,该开关闭合,确保静电保护模块对IGBT管的静电保护。Of course, it should be understood by those skilled in the art that the electrostatic protection module can also avoid the characteristic switching, while avoiding the influence of the IGBT tube in the working state and performing the electrostatic protection in the case of power failure. For example, in a more specific case, a switch can be disposed between the electrostatic protection module and the IGBT tube, and when the intelligent power module is normally powered, the switch is disconnected and avoided. The effect of the static-free protection module on the IGBT tube, when the intelligent power module stops supplying power, the switch is closed to ensure the electrostatic protection of the IGBT tube by the electrostatic protection module.
根据本发明的另一个实施例,优选地,所述静电保护模块包括:电阻和电容,所述电阻的一端和电容的正极并联至所述任一IGBT管的栅极,且所述电容的负极连接至所述任一IGBT管对应的接地端;开关器件,所述开关器件的第一端连接至所述状态判断模块、第二端连接至所述电阻的另一端、第三端连接至所述任一IGBT管对应的接地端;其中,所述开关器件在上述智能功率模块的电源正常供电时,闭合所述电阻与所述任一IGBT管对应的接地端的连接,以及在所述智能功率模块的电源停止供电时,断开所述电阻与所述任一IGBT管对应的接地端的连接。According to another embodiment of the present invention, preferably, the electrostatic protection module includes: a resistor and a capacitor, one end of the resistor and the anode of the capacitor are connected in parallel to the gate of the any IGBT tube, and the cathode of the capacitor Connected to a corresponding ground end of any one of the IGBT tubes; a switching device, the first end of the switching device is connected to the state judging module, the second end is connected to the other end of the resistor, and the third end is connected to the a grounding end corresponding to any IGBT tube; wherein the switching device closes a connection between the resistor and a ground end corresponding to any one of the IGBT tubes when the power supply of the smart power module is normally powered, and the smart power When the power supply of the module stops supplying power, the connection of the resistor to the ground end corresponding to any one of the IGBT tubes is disconnected.
在该技术方案中,应当对电阻和电容的具体型号和特性数值进行选择和设置,使得当切换至电阻时,能够呈现出高阻状态,以及当切换至电容时,能够对静电进行有效吸收。In this technical solution, specific types and characteristic values of the resistors and capacitors should be selected and set so that when switched to the resistor, a high-resistance state can be exhibited, and when switching to the capacitor, static electricity can be effectively absorbed.
而对于开关器件,则显然存在多种选择,比如继电器等;而为了降低电路搭建的复杂度,提高切换效率,作为一种具体的实施例,可以采用开关管,所述开关管在上述智能功率模块的电源正常供电时饱和导通,在所述智能功率模块的电源停止供电时截止。For the switching device, obviously there are various options, such as relays; and in order to reduce the complexity of the circuit construction and improve the switching efficiency, as a specific embodiment, a switching tube can be used, and the switching tube is in the above intelligent power. When the power supply of the module is normally powered, the saturation is turned on, and the power is turned off when the power supply of the intelligent power module stops supplying power.
根据本发明第四方面的实施例,提出了一种智能功率模块,包括至少一个如上述技术方案中任一项所述的静电保护装置。According to an embodiment of the fourth aspect of the present invention, an intelligent power module is provided, comprising at least one electrostatic protection device according to any one of the preceding aspects.
根据本发明第五方面的实施例,提出了一种变频家电,包括上述的智能功率模块,比如变频空调、变频冰箱、变频洗衣机等。According to an embodiment of the fifth aspect of the present invention, a frequency conversion home appliance is provided, including the above intelligent power module, such as an inverter air conditioner, an inverter refrigerator, a frequency conversion washing machine, and the like.
通过以上技术方案,可以在智能功率模块掉电的情况下,避免接地端的高压静电造成对IGBT管的破坏,确保智能功率模块的使用安全性,延长其使用寿命。Through the above technical solution, the high-voltage static electricity of the grounding end can be prevented from causing damage to the IGBT tube when the intelligent power module is powered off, and the use safety of the intelligent power module is ensured, and the service life thereof is prolonged.
根据本发明的第六方面的实施例,提出了一种静电保护装置,包括:状 态判断模块,连接至智能功率模块,用于判断所述智能功率模块的电源供电状况;连接控制模块,连接至所述状态判断模块,用于在所述状态判断模块判定所述电源供电状况为停止供电的情况下,断开所述智能功率模块中的任一IGBT管的栅极与所述智能功率模块中的驱动芯片上对应的输出端的连接,以及在所述状态判断模块判定所述电源供电状况为正常供电的情况下,恢复所述任一IGBT管的栅极与所述驱动芯片上对应的输出端的连接。According to an embodiment of the sixth aspect of the present invention, an electrostatic protection device is provided, comprising: The state judging module is connected to the smart power module for determining the power supply status of the smart power module; the connection control module is connected to the state judging module, and configured to determine, in the state judging module, that the power supply status is Disconnecting the power supply, disconnecting a gate of any one of the IGBT tubes of the smart power module from a corresponding output terminal of the driver chip in the smart power module, and determining, by the state determination module, the power source In the case where the power supply condition is normal power supply, the connection between the gate of any one of the IGBT tubes and the corresponding output terminal on the drive chip is restored.
在该技术方案中,由于当智能功率模块处于工作状态时,电路上的电荷处于动态的流通状态,因而不会产生静电冲击;而当智能功率模块处于非工作状态时,由于电荷无法流通,则大量的静电电荷可能导致对IGBT管的破坏。In this technical solution, since the electric charge on the circuit is in a dynamic circulation state when the intelligent power module is in an operating state, no electrostatic shock is generated; and when the intelligent power module is in an inoperative state, since the electric charge cannot be circulated, A large amount of electrostatic charge can cause damage to the IGBT tube.
因此,通过对智能功率模块的电源供电状况的判断,就能够了解电路中的电荷流通情况,从而在智能功率模块的电源停止供电时,通过对IGBT管的及时保护,以避免受到静电冲击的破坏和影响。Therefore, by judging the power supply status of the intelligent power module, it is possible to understand the charge flow in the circuit, so that when the power supply of the intelligent power module stops supplying power, the IGBT tube is protected in time to avoid damage by electrostatic shock. And influence.
同时,通过在智能功率模块的电源停止供电时,及时断开IGBT管的栅极与驱动芯片上对应端口的连接,使得该IGBT管的栅极相当于处于悬空状态,则静电电荷无法通过IGBT管的栅极和发射极,也就无法造成对IGBT管的破坏,从而有效避免了高压静电对IGBT管的击穿风险。At the same time, when the power supply of the intelligent power module is stopped, the connection between the gate of the IGBT tube and the corresponding port on the driving chip is disconnected in time, so that the gate of the IGBT tube is equivalent to being in a floating state, and the electrostatic charge cannot pass through the IGBT tube. The gate and the emitter can not cause damage to the IGBT tube, thereby effectively avoiding the risk of breakdown of the IGBT tube by the high voltage static electricity.
另外,根据本发明上述实施例的静电保护装置,还可以具有如下附加的技术特征:In addition, the electrostatic protection device according to the above embodiment of the present invention may further have the following additional technical features:
根据本发明的一个实施例,优选地,所述状态判断模块包括:第一端,连接至所述任一IGBT管对应的供电端,检测对应于所述任一IGBT管的供电电压;第二端,连接至所述任一IGBT管对应的接地端,检测对应于所述任一IGBT管的接地电压;电压比较电路,连接至所述第一端和所述第二端,在所述供电电压与所述接地电压的电压差值大于或等于预设电压值时,判定所述电源供电状况为正常供电,在所述电压差值小于所述预设电压值时,判定所述电源供电状况为停止供电。 According to an embodiment of the present invention, preferably, the state determining module includes: a first end connected to a power supply end corresponding to any one of the IGBT tubes, detecting a power supply voltage corresponding to the any IGBT tube; a second end connected to the corresponding ground of the IGBT tube, detecting a ground voltage corresponding to the IGBT tube; a voltage comparison circuit connected to the first end and the second end, in the power supply When the voltage difference between the voltage and the ground voltage is greater than or equal to the preset voltage value, determining that the power supply condition is normal power supply, and determining that the power supply status is when the voltage difference is less than the preset voltage value To stop powering.
在该技术方案中,通过对任一IGBT管对应的供电端和接地端进行电压比较,能够快速判断出当前的电源供电情况。其中,每个IGBT管对应的供电端和接地端可能是不同的,比如:对于上桥的IGBT管,由于处于高压区,使得其接地端并不是0V(而可能是相对于低压区的“高压”),而供电端则是相对于该“低压”侧接地端的“高压”侧;对于下桥的IGBT管,由于处于低压区,使得其接地端理论上为0V,而供电端则是相对于该“低压”侧接地端的“高压”侧,尽管该“高压”侧可能低于上桥IGBT管的接地端电压。In this technical solution, by comparing voltages between the power supply terminal and the ground terminal corresponding to any IGBT tube, the current power supply situation can be quickly determined. Wherein, the power supply end and the ground end of each IGBT tube may be different, for example, for the IGBT tube of the upper bridge, because it is in the high voltage area, the ground end is not 0V (and may be "high voltage" relative to the low voltage area "), and the power supply end is relative to the "high voltage" side of the "low voltage" side ground; for the lower bridge IGBT tube, because it is in the low voltage region, the ground terminal is theoretically 0V, and the power supply terminal is relative to The "high voltage" side of the "low voltage" side ground terminal, although the "high voltage" side may be lower than the ground terminal voltage of the upper bridge IGBT tube.
具体地,比如当所述任一IGBT管为任一相的上桥臂时,所述任一IGBT管对应的供电端为所述任一相的高压区域的供电电源正端,所述任一IGBT管对应的接地端为所述任一相的高压区域的供电电源负端。Specifically, for example, when any one of the IGBT tubes is an upper arm of any phase, the corresponding power supply end of the IGBT tube is the positive end of the power supply of the high voltage region of any one of the phases, and any of the The ground terminal corresponding to the IGBT tube is the power supply negative terminal of the high voltage region of any one of the phases.
而当所述任一IGBT管为所述任一相的下桥臂时,所述任一IGBT管对应的供电端为所述智能功率模块的低压区域的供电电源正端(比如驱动芯片的电源输入端),所述任一IGBT管对应的接地端为所述智能功率模块的低压区域的供电电源负端(比如驱动芯片的接地端)。When the IGBT tube is the lower arm of any one of the phases, the power supply end of the IGBT tube is the power supply positive end of the low voltage region of the smart power module (such as the power supply of the driving chip). The input end), the corresponding ground end of any one of the IGBT tubes is the power supply negative end of the low voltage region of the intelligent power module (such as the ground end of the driving chip).
当然,对于电源供电状态的检测,显然也可以采用其他更多的方式,比如检测驱动芯片的工作状态、检测驱动芯片的供电电源的电压大小等,都可以实现上述的电源供电状态的准确获取。Of course, for the detection of the power supply state, it is obvious that other methods can be used, such as detecting the working state of the driving chip and detecting the voltage of the power supply of the driving chip, etc., all of which can achieve accurate acquisition of the power supply state described above.
作为一种较为具体的实施方式,所述连接控制模块包括:开关器件,所述开关器件的控制端连接至所述状态判断模块、受控端连接在所述任一IGBT管的栅极和所述驱动芯片上对应的输出端之间;其中,所述控制端在所述电源供电状况为正常供电时,控制所述受控端导通,以及所述控制端在所述电源供电状况为停止供电时,控制所述受控端断开。As a more specific implementation manner, the connection control module includes: a switching device, a control end of the switching device is connected to the state judging module, and a controlled end is connected to a gate and a gate of the any IGBT tube Between the corresponding output terminals on the driving chip; wherein, the control terminal controls the controlled end to be turned on when the power supply condition is normal power supply, and the control terminal stops in the power supply state When the power is supplied, the controlled terminal is controlled to be disconnected.
在该技术方案中,控制端根据智能功率模块的电源供电状况,实现对受控端的连接状况的控制,使得在智能功率模块的电源正常供电时,保持受控端导通,以确保IGBT管的正常工作;而在智能功率模块的电源停止供电时, 控制受控端断开,以确保IGBT管不会受到静电冲击而被破坏,提升智能功率模块的工作安全性。In the technical solution, the control end controls the connection status of the controlled end according to the power supply status of the intelligent power module, so that when the power supply of the intelligent power module is normally powered, the controlled end is kept turned on to ensure the IGBT tube. Normal operation; when the power of the intelligent power module is stopped, The controlled controlled end is disconnected to ensure that the IGBT tube is not damaged by electrostatic shock, which improves the working safety of the intelligent power module.
根据本发明的另一个实施例,优选地,智能功率模块还包括:电平采样模块,连接至所述任一IGBT管在所述驱动芯片上对应的输出端或所述驱动芯片上对应于所述输出端的输入端,用于采样对应于所述任一IGBT管的驱动信号的逻辑电平状态;其中,所述连接控制模块还连接至所述电平采样模块,并在所述逻辑电平状态为高电平且所述电源供电状况为正常供电的情况下,恢复所述任一IGBT管的栅极与所述驱动芯片上对应的输出端的连接。According to another embodiment of the present invention, preferably, the smart power module further includes: a level sampling module connected to the corresponding output end of the IGBT transistor on the driving chip or the driving chip corresponding to the An input end of the output terminal for sampling a logic level state of a driving signal corresponding to any one of the IGBT tubes; wherein the connection control module is further connected to the level sampling module and at the logic level When the state is high and the power supply condition is normal power supply, the connection between the gate of any one of the IGBT tubes and the corresponding output terminal on the driving chip is restored.
在该技术方案中,在智能功率模块正常供电的情况下,进一步对所述任一IGBT管对应的驱动控制信号的逻辑电平状态进行采样,使得仅在该电平状态为高电平时,即智能功率模块真正进入工作状态之后,才允许接通所述任一IGBT管的栅极,避免电路中残留的静电电荷对IGBT管造成影响,从而有助于进一步提高智能功率模块的使用安全性。In the technical solution, in the case that the intelligent power module is normally powered, the logic level state of the driving control signal corresponding to any one of the IGBT tubes is further sampled, so that only when the level state is high level, After the smart power module actually enters the working state, it is allowed to turn on the gate of any of the IGBT tubes to prevent the residual electrostatic charge in the circuit from affecting the IGBT tube, thereby contributing to further improving the safety of the smart power module.
作为一种较为优选的实施例,所述连接控制模块包括:触发器,所述触发器包括:复位端,连接至所述状态判断模块,用于获取所述电源供电状况;置位端,连接至所述电平采样模块,用于获取对应于所述任一IGBT管的驱动信号的逻辑电平状态;输出端,在所述逻辑电平状态为高电平且所述电源供电状况为正常供电的情况下,输出恢复信号,否则输出断开信号;开关器件,所述开关器件的控制端连接至所述触发器的输出端、受控端连接在所述任一IGBT管的栅极和所述驱动芯片上对应的输出端之间;其中,所述控制端根据所述恢复信号控制所述受控端导通,或根据所述断开信号控制所述受控端断开。As a preferred embodiment, the connection control module includes: a trigger, the trigger includes: a reset end, and is connected to the state determining module, configured to acquire the power supply status; the set end, and the connection And the level sampling module is configured to acquire a logic level state of a driving signal corresponding to any one of the IGBT tubes; and an output terminal, wherein the logic level state is a high level and the power supply condition is normal In the case of power supply, the recovery signal is output, otherwise the output is disconnected; the switching device, the control end of the switching device is connected to the output of the flip-flop, the controlled end is connected to the gate of any of the IGBT tubes and Between the corresponding output terminals on the driving chip; wherein the control terminal controls the controlled terminal to be turned on according to the recovery signal, or controls the controlled terminal to be disconnected according to the disconnection signal.
在该技术方案中,通过对触发器的使用,能够确保兼顾智能功率模块的电源供电状况与所述任一IGBT管的驱动信号的逻辑电平状态,从而确保对所述任一IGBT管的栅极连接状态进行准确控制。In this technical solution, by using the trigger, it is possible to ensure the logic level state of the power supply state of the smart power module and the driving signal of any of the IGBT tubes, thereby ensuring the gate of any of the IGBT tubes. The pole connection state is accurately controlled.
同时,控制端也可以根据触发器的输出端的信号输出情况,实现对受控 端的连接状况的控制,使得在智能功率模块的电源正常供电且处于工作状态时,保持受控端导通,以确保IGBT管的正常工作;而在智能功率模块的电源停止供电,或电源正常供电但未处于工作状态时,控制受控端断开,以确保IGBT管不会受到静电冲击而被破坏,提升智能功率模块的工作安全性。At the same time, the control terminal can also be controlled according to the signal output of the output of the trigger. The control of the connection status of the terminal enables the controlled end to be turned on when the power supply of the intelligent power module is normally powered and in operation, to ensure the normal operation of the IGBT tube; and the power supply of the intelligent power module is stopped, or the power supply is normally powered. However, when it is not in operation, the control controlled end is disconnected to ensure that the IGBT tube is not damaged by electrostatic shock, thereby improving the working safety of the intelligent power module.
作为一种较为优选的实施方式,所述开关器件包括:开关管,所述开关管的驱动端为所述控制端,所述开关管的输出端和输入端为所述受控端;其中,所述恢复信号为高电平信号,用于控制所述开关管的输出端和输入端之间导通;所述断开信号为低电平信号,用于控制所述开关管的输出端和输入端之间截止。As a preferred embodiment, the switching device includes: a switch tube, a driving end of the switch tube is the control end, and an output end and an input end of the switch tube are the controlled end; The recovery signal is a high level signal for controlling conduction between the output end and the input end of the switch tube; the off signal is a low level signal for controlling the output end of the switch tube and Cut off between inputs.
当然,对于开关器件的选择方式有很多,即本领域技术人员能够根据自身的实际需求,实现对开关器件的选择。比如作为另一种较为具体的实施方式,所述开关器件还可以包括:Of course, there are many ways to select a switching device, that is, those skilled in the art can implement the selection of the switching device according to their actual needs. For example, in another specific implementation manner, the switching device may further include:
光耦合器,所述光耦合器的发光件为所述控制端、受光件为所述受控端;其中,所述发光件在接收到所述恢复信号时发光,以控制所述受光件导通;以及在接收到所述断开信号时不发光,以控制所述受光件断开。An optical coupler, wherein the light-emitting member of the optical coupler is the control end, and the light-receiving member is the controlled end; wherein the light-emitting member emits light when receiving the recovery signal to control the light-receiving member And not emitting light when receiving the disconnection signal to control the light-receiving member to be disconnected.
根据本发明第七方面的实施例,提出了一种智能功率模块,包括至少一个上述任一技术方案中所述的静电保护装置。According to an embodiment of the seventh aspect of the present invention, an intelligent power module is provided, comprising at least one of the electrostatic protection devices described in any one of the above aspects.
根据本发明第八方面的实施例,提出了一种变频家电,包括上述的智能功率模块,比如变频空调、变频冰箱、变频洗衣机等。According to an embodiment of the eighth aspect of the present invention, a frequency conversion home appliance is provided, including the above intelligent power module, such as an inverter air conditioner, an inverter refrigerator, a frequency conversion washing machine, and the like.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。The additional aspects and advantages of the invention will be set forth in part in the description which follows.
附图说明DRAWINGS
图1示出了相关技术中的智能功率模块的结构示意图;FIG. 1 is a schematic structural diagram of an intelligent power module in the related art;
图2示出了本发明实施例的智能功率模块的结构示意图; 2 is a schematic structural diagram of an intelligent power module according to an embodiment of the present invention;
图3A示出了根据本发明的一个实施例的用于上桥臂的IGBT管的静电保护装置的电路结构示意图;3A is a circuit diagram showing an electrostatic protection device for an IGBT tube of an upper bridge arm according to an embodiment of the present invention;
图3B示出了根据本发明的一个实施例的用于下桥臂的IGBT管的静电保护装置的电路结构示意图;3B is a circuit diagram showing an electrostatic protection device for an IGBT tube of a lower arm according to an embodiment of the present invention;
图4示出了根据本发明的一个实施例的智能功率模块的结构示意图;4 is a schematic structural diagram of an intelligent power module according to an embodiment of the present invention;
图5示出了根据本发明的另一个实施例的智能功率模块的结构示意图;FIG. 5 is a schematic structural diagram of an intelligent power module according to another embodiment of the present invention; FIG.
图6示出了根据本发明的一个实施例的静电保护模块的结构示意图;FIG. 6 is a schematic structural view of an electrostatic protection module according to an embodiment of the present invention; FIG.
图7为图6所示实施例的静电保护模块的具体结构示意图;7 is a schematic structural diagram of an electrostatic protection module of the embodiment shown in FIG. 6;
图8示出了根据本发明的一个实施例的静电保护装置的结构示意图;FIG. 8 is a block diagram showing the structure of an electrostatic protection device according to an embodiment of the present invention; FIG.
图9A示出了根据本发明的一个实施例的用于上桥臂的IGBT管的静电保护装置的电路结构示意图;9A is a circuit diagram showing an electrostatic protection device for an IGBT tube of an upper bridge arm according to an embodiment of the present invention;
图9B示出了根据本发明的一个实施例的用于下桥臂的IGBT管的静电保护装置的电路结构示意图;9B is a circuit diagram showing an electrostatic protection device for an IGBT tube of a lower arm according to an embodiment of the present invention;
图10示出了根据本发明的一个实施例的静电保护装置的器件连接结构示意图;FIG. 10 is a schematic view showing a device connection structure of an electrostatic protection device according to an embodiment of the present invention; FIG.
图11示出了根据本发明的另一个实施例的用于下桥臂的IGBT管的静电保护装置的电路结构示意图;11 is a circuit diagram showing an electrostatic protection device for an IGBT tube of a lower arm according to another embodiment of the present invention;
图12示出了根据本发明的另一个实施例的静电保护装置的器件连接结构示意图;FIG. 12 is a schematic view showing a device connection structure of an electrostatic protection device according to another embodiment of the present invention; FIG.
图13示出了根据本发明的一个实施例的静电保护装置的整体器件连接结构示意图;FIG. 13 is a schematic diagram showing the overall device connection structure of an electrostatic protection device according to an embodiment of the present invention; FIG.
图14示出了根据本发明的另一个实施例的静电保护装置的整体器件连接结构示意图;FIG. 14 is a schematic view showing the overall device connection structure of an electrostatic protection device according to another embodiment of the present invention; FIG.
图15示出了根据本发明的一个实施例的包含静电保护装置的智能功率模块的结构示意图。 Figure 15 is a block diagram showing the construction of an intelligent power module including an electrostatic protection device in accordance with one embodiment of the present invention.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。The present invention will be further described in detail below with reference to the drawings and specific embodiments. It should be noted that the embodiments in the present application and the features in the embodiments may be combined with each other without conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的其他方式来实施,因此,本发明的保护范围并不限于下面公开的具体实施例的限制。In the following description, numerous specific details are set forth in order to facilitate a full understanding of the invention, but the invention may be practiced in other embodiments than described herein. Limitations of the embodiments.
申请人对智能功率模块的故障机理进行了详细的分析,发现智能功率模块的故障通常是由于静电导致IGBT失效所引起的,申请人对故障机理的分析如下:The applicant analyzed the fault mechanism of the intelligent power module in detail and found that the fault of the intelligent power module is usually caused by the IGBT failure caused by static electricity. The applicant's analysis of the fault mechanism is as follows:
在相关技术中,智能功率模块100的电路结构如图1所示:In the related art, the circuit structure of the intelligent power module 100 is as shown in FIG. 1:
控制电路1000的供电电源正端VCC与PMOS管1010的源极和衬底、PMOS管1013的源极和衬底、PMOS管1016的源极和衬底相连,并作为所述智能功率模块100的低压区供电电源正端VDD,VDD一般为15V。The power supply positive terminal VCC of the control circuit 1000 is connected to the source and the substrate of the PMOS transistor 1010, the source and the substrate of the PMOS transistor 1013, the source of the PMOS transistor 1016, and the substrate, and serves as the smart power module 100. The low-voltage area power supply positive terminal VDD, VDD is generally 15V.
所述控制电路1000的HIN1端作为所述智能功率模块100的U相上桥臂输入端UHIN;所述控制电路1000的HIN2端作为所述智能功率模块100的V相上桥臂输入端VHIN;所述控制电路1000的HIN3端作为所述智能功率模块100的W相上桥臂输入端WHIN;所述控制电路1000的LIN1端作为所述智能功率模块100的U相下桥臂输入端ULIN;所述控制电路1000的LIN2端作为所述智能功率模块100的V相下桥臂输入端VLIN;所述控制电路1000的LIN3端作为所述智能功率模块100的W相下桥臂输入端WLIN。在此,所述智能功率模块100的U、V、W三相的六路输入接收0~5V的输入信号。The HIN1 end of the control circuit 1000 serves as the U-phase upper arm input end UHIN of the intelligent power module 100; the HIN2 end of the control circuit 1000 serves as the V-phase upper arm input end VHIN of the intelligent power module 100; The HIN3 end of the control circuit 1000 serves as the W-phase upper arm input terminal WHIN of the intelligent power module 100; the LIN1 end of the control circuit 1000 serves as the U-phase lower-arm input terminal ULIN of the intelligent power module 100; The LIN2 end of the control circuit 1000 serves as the V-phase lower arm input end VLIN of the intelligent power module 100; the LIN3 end of the control circuit 1000 serves as the W-phase lower arm input end WLIN of the intelligent power module 100. Here, the six inputs of the U, V, and W three phases of the smart power module 100 receive an input signal of 0 to 5V.
所述控制电路1000的GND端作为所述智能功率模块100的低压区供电电源负端COM。 The GND end of the control circuit 1000 serves as a low-voltage area power supply negative terminal COM of the smart power module 100.
所述控制电路1000的VB1端与PMOS管1001的源极和衬底相连,并作为所述智能功率模块100的U相高压区供电电源正端UVB;所述控制电路1000的OUT1端与所述PMOS管1001的栅极、NMOS管1002的栅极相连;所述PMOS管1001的漏极与所述NMOS管1002的漏极相连并记为HO1端,HO1端与U相上桥臂IGBT管121的栅极相连;所述控制电路1000的VS1端与所述NMOS管1002的源极和衬底、所述IGBT管121的射极、FRD管111的阳极、U相下桥臂IGBT管124的集电极、FRD管114的阴极相连,并作为所述智能功率模块100的U相高压区供电电源负端U。The VB1 end of the control circuit 1000 is connected to the source of the PMOS transistor 1001 and the substrate, and serves as the U-phase high voltage region power supply positive terminal UVB of the intelligent power module 100; the OUT1 end of the control circuit 1000 and the The gate of the PMOS transistor 1001 and the gate of the NMOS transistor 1002 are connected; the drain of the PMOS transistor 1001 is connected to the drain of the NMOS transistor 1002 and is referred to as the HO1 terminal, and the HO1 terminal and the U-phase upper arm IGBT transistor 121 The gate of the control circuit 1000 is connected to the source and the substrate of the NMOS transistor 1002, the emitter of the IGBT transistor 121, the anode of the FRD transistor 111, and the U-phase lower arm IGBT tube 124. The collector, the cathode of the FRD tube 114 is connected, and serves as the negative terminal U of the U-phase high voltage region of the intelligent power module 100.
所述控制电路1000的VB2端与PMOS管1004的源极和衬底相连,并作为所述智能功率模块100的V相高压区供电电源正端VVB;所述控制电路1000的OUT2端与所述PMOS管1004的栅极、NMOS管1005的栅极相连;所述PMOS管1004的漏极与所述NMOS管1005的漏极相连并记为HO2端,HO2端与V相上桥臂IGBT管122的栅极相连;所述控制电路1000的VS2端与所述NMOS管1005的源极和衬底、所述IGBT管122的射极、FRD管112的阳极、U相下桥臂IGBT管125的集电极、FRD管115的阴极相连,并作为所述智能功率模块100的V相高压区供电电源负端V。The VB2 end of the control circuit 1000 is connected to the source of the PMOS transistor 1004 and the substrate, and serves as the V-phase high voltage region power supply positive terminal VVB of the smart power module 100; the OUT2 end of the control circuit 1000 and the The gate of the PMOS transistor 1004 and the gate of the NMOS transistor 1005 are connected; the drain of the PMOS transistor 1004 is connected to the drain of the NMOS transistor 1005 and is referred to as the HO2 terminal, and the HO2 terminal and the V-phase upper arm IGBT transistor 122 The gate of the control circuit 1000 is connected to the source and the substrate of the NMOS transistor 1005, the emitter of the IGBT transistor 122, the anode of the FRD transistor 112, and the U-phase lower arm IGBT tube 125. The collector, the cathode of the FRD tube 115 is connected, and serves as the negative terminal V of the V-phase high voltage region of the intelligent power module 100.
所述控制电路1000的VB3端与PMOS管1007的源极和衬底相连,并作为所述智能功率模块100的W相高压区供电电源正端WVB;所述控制电路1000的OUT3端与所述PMOS管1007的栅极、NMOS管1008的栅极相连;所述PMOS管1007的漏极与所述NMOS管1008的漏极相连并记为HO3端,HO3端与W相上桥臂IGBT管123的栅极相连;所述控制电路1000的VS3端与所述NMOS管1008的源极和衬底、所述IGBT管123的射极、FRD管113的阳极、W相下桥臂IGBT管126的集电极、FRD管116的阴极相连,并作为所述智能功率模块100的W相高压区供电电源负端W。The VB3 end of the control circuit 1000 is connected to the source of the PMOS transistor 1007 and the substrate, and serves as the W-phase high voltage region power supply positive terminal WVB of the smart power module 100; the OUT3 end of the control circuit 1000 and the The gate of the PMOS transistor 1007 and the gate of the NMOS transistor 1008 are connected; the drain of the PMOS transistor 1007 is connected to the drain of the NMOS transistor 1008 and is referred to as the HO3 terminal, and the HO3 terminal and the W phase upper arm IGBT tube 123 are connected. The gate of the control circuit 1000 is connected to the VS3 terminal of the control circuit 1000 and the source and substrate of the NMOS transistor 1008, the emitter of the IGBT transistor 123, the anode of the FRD transistor 113, and the W-phase lower arm IGBT tube 126. The collector, the cathode of the FRD tube 116 is connected, and serves as the power supply negative terminal W of the W-phase high voltage region of the intelligent power module 100.
所述IGBT管121的集电极、所述IGBT管122的集电极、所述IGBT管123的集电极、所述FRD管111的阴极、所述FRD管112的阴极、所述 FRD管113的阴极相连,并作为所述智能功率模块100的高电压输入端P,P一般接300V。a collector of the IGBT tube 121, a collector of the IGBT tube 122, a collector of the IGBT tube 123, a cathode of the FRD tube 111, a cathode of the FRD tube 112, the The cathode of the FRD tube 113 is connected and serves as the high voltage input terminal P of the smart power module 100, and P is generally connected to 300V.
所述控制电路1000的OUT4端与所述PMOS管1010的栅极、NMOS管1011的栅极相连;所述PMOS管1010的漏极与所述NMOS管1011的漏极相连并记为LO1端,LO1端与所述U相下桥臂IGBT管124的栅极相连。The OUT4 end of the control circuit 1000 is connected to the gate of the PMOS transistor 1010 and the gate of the NMOS transistor 1011; the drain of the PMOS transistor 1010 is connected to the drain of the NMOS transistor 1011 and is recorded as the LO1 terminal. The LO1 terminal is connected to the gate of the U-phase lower arm IGBT tube 124.
所述控制电路1000的OUT5端与所述PMOS管1013的栅极、NMOS管1014的栅极相连;所述PMOS管1013的漏极与所述NMOS管1014的漏极相连并记为LO2端,LO2端与所述V相下桥臂IGBT管125的栅极相连。所述控制电路1000的OUT6端与所述PMOS管1016的栅极、NMOS管1017的栅极相连;所述PMOS管1016的漏极与所述NMOS管1017的漏极相连并记为LO3端,LO3端与所述W相下桥臂IGBT管126的栅极相连。所述NMOS管1011的衬底与源极、所述NMOS管1014的衬底与源极、所述NMOS管1017的衬底与源极相连,并接所述智能功率模块100的低压区供电电源负端COM。The OUT5 end of the control circuit 1000 is connected to the gate of the PMOS transistor 1013 and the gate of the NMOS transistor 1014; the drain of the PMOS transistor 1013 is connected to the drain of the NMOS transistor 1014 and is recorded as the LO2 terminal. The LO2 terminal is connected to the gate of the V-phase lower arm IGBT tube 125. The OUT6 end of the control circuit 1000 is connected to the gate of the PMOS transistor 1016 and the gate of the NMOS transistor 1017; the drain of the PMOS transistor 1016 is connected to the drain of the NMOS transistor 1017 and is recorded as the LO3 terminal. The LO3 terminal is connected to the gate of the W-phase lower arm IGBT tube 126. a substrate and a source of the NMOS transistor 1011, a substrate and a source of the NMOS transistor 1014, a substrate and a source of the NMOS transistor 1017, and a power supply of a low-voltage region of the smart power module 100 Negative COM.
所述IGBT管124的射极、所述IGBT管125的射极、所述IGBT管126的射极、所述FRD管114的阳极、所述FRD管115的阳极、所述FRD管116的阳极相连,并接采样电阻130的一端,并作为所述智能功率模块100的电流检测端ISO。The emitter of the IGBT tube 124, the emitter of the IGBT tube 125, the emitter of the IGBT tube 126, the anode of the FRD tube 114, the anode of the FRD tube 115, and the anode of the FRD tube 116. Connected to one end of the sampling resistor 130 and used as the current detecting terminal ISO of the smart power module 100.
所述电阻130的另一端接所述智能功率模块100的低压区供电电源负端COM。在实际应用中,所述智能功率模块100的U、V、W端与电机200的三相相连。The other end of the resistor 130 is connected to the low voltage power supply negative terminal COM of the smart power module 100. In practical applications, the U, V, and W terminals of the smart power module 100 are connected to the three phases of the motor 200.
基于上述连接结构,则控制电路1000的功能包括:Based on the above connection structure, the functions of the control circuit 1000 include:
将输入端HIN1、HIN2、HIN3和LIN1、LIN2、LIN3的0~5V的逻辑信号分别传到输出端OUT1、OUT2、OUT3和OUT4、OUT5、OUT6,其中HO1是VS1~VS1+15V、HO2是VS2~VS2+15V、HO3是VS3~VS3+15V的逻辑信号,LO1、LO2、LO3是0~15V的逻辑信号。 The 0~5V logic signals of the input terminals HIN1, HIN2, HIN3 and LIN1, LIN2, LIN3 are respectively transmitted to the output terminals OUT1, OUT2, OUT3 and OUT4, OUT5, OUT6, where HO1 is VS1~VS1+15V, HO2 is VS2 ~ VS2+15V, HO3 is the logic signal of VS3 ~ VS3 + 15V, LO1, LO2, LO3 is the logic signal of 0 ~ 15V.
其中,连接OUT1~OUT6的电路部分采用COMS结构,六路输出的结构完全相同,以OUT6为例进行说明:当OUT6输出高电平时,LO3输出低电平;当OUT6输入低电平时,LO3输出高电平。Among them, the circuit part connected to OUT1~OUT6 adopts the COMS structure, and the structure of the six outputs is exactly the same. Take OUT6 as an example for description: when OUT6 outputs a high level, LO3 outputs a low level; when OUT6 inputs a low level, the LO3 output is high. Level.
然而,MOS管上一般都接有寄生二极管,如图1所示,所述NMOS管1017的衬底与漏极间有寄生二极管1018,即在COM与LO3间有寄生二极管1018。However, the MOS transistor is generally connected with a parasitic diode. As shown in FIG. 1, the NMOS transistor 1017 has a parasitic diode 1018 between the substrate and the drain, that is, a parasitic diode 1018 between COM and LO3.
由于智能功率模块100的应用环境非常恶略,一般会长期工作在高温而干燥的环境中,当所述智能功率模块100工作时,需要高的开关速度以保证自身的发热量尽量小,不工作时,所述智能功率模块100需要承受2000V~3000V的静电。Since the application environment of the smart power module 100 is very malicious, it generally works in a high temperature and dry environment for a long time. When the smart power module 100 works, a high switching speed is required to ensure that the heat generation of the smart power module 100 is as small as possible and does not work. The smart power module 100 needs to withstand static electricity of 2000V to 3000V.
尤其对于下桥臂的三个IGBT管,即IGBT管124、IGBT管125和IGBT管126,虽然其集电极连接电机,但是射极却与ISO端相连,ISO端是连接MCU(图中未示出)的小信号,很容易受到静电的冲击,一旦COM与ISO间存在正向静电,就会形成对三个IGBT管栅极的通路,分别是:Especially for the three IGBT tubes of the lower arm, namely the IGBT tube 124, the IGBT tube 125 and the IGBT tube 126, although the collector is connected to the motor, the emitter is connected to the ISO end, and the ISO end is connected to the MCU (not shown) The small signal is easy to be affected by static electricity. Once there is positive static electricity between COM and ISO, the path to the gate of the three IGBT tubes is formed, which are:
COM→寄生二极管1012→IGBT管124栅极→IGBT管124射极→ISO;COM→parasitic diode 1012→ IGBT tube 124 gate→IGBT tube 124 emitter→ISO;
COM→寄生二极管1015→IGBT管125栅极→IGBT管125射极→ISO;COM→parasitic diode 1015→IGBT tube 125 gate→IGBT tube 125 emitter→ISO;
COM→寄生二极管1018→IGBT管126栅极→IGBT管126射极→ISO。COM→parasitic diode 1018→gate of IGBT tube 126→ emitter of IGBT tube 126→ISO.
因此,在智能功率模块100的实际应用中,下桥臂的IGBT管因静电受损的几率很大;而下桥臂的IGBT管受到破坏后,很容易引起上下桥臂同时导通,造成智能功率模块电流失控而造成爆炸。Therefore, in the practical application of the smart power module 100, the probability of the IGBT tube of the lower arm being damaged by static electricity is large; and when the IGBT tube of the lower arm is damaged, it is easy to cause the upper and lower arms to be simultaneously turned on, resulting in intelligence. The power module current is out of control and causes an explosion.
在相关技术中,提高IGBT管本身的栅极抗静电能力,主要靠增加栅氧厚度,为了增强下桥臂IGBT管的抗静电能力,有时会在下桥臂采用栅氧厚度较厚的IGBT管。但这样一来,智能功率模块100的开关速度会严重下降,特别是在上下桥臂的IGBT管开关切换的过程中,因为上下桥臂IGBT管的开关速度不匹配,造成智能功率模块100的开关损耗极高,对于开关频率在千赫兹以上的使用场合,会造成很大的发热量,即使使用尽可能大的散热片, 智能功率模块100的工作温度会比环境温度高60℃以上,智能功率模块100长期工作在高温环境下,会造成其性能衰减严重,并缩短其使用寿命。In the related art, the antistatic ability of the gate of the IGBT tube itself is increased mainly by increasing the thickness of the gate oxide. In order to enhance the antistatic capability of the IGBT tube of the lower bridge arm, an IGBT tube having a thick gate oxide thickness is sometimes used in the lower arm. However, in this way, the switching speed of the intelligent power module 100 will be seriously degraded, especially in the process of switching the IGBT tube switch of the upper and lower arms, because the switching speed of the upper and lower arms IGBT tubes does not match, resulting in the switching of the intelligent power module 100. The loss is extremely high. For the use of switching frequency above kilohertz, it will cause a lot of heat, even if the heat sink is as large as possible. The operating temperature of the intelligent power module 100 is higher than the ambient temperature by more than 60 ° C. When the intelligent power module 100 is operated in a high temperature environment for a long time, the performance degradation is severe and the service life is shortened.
而如果上下桥臂都是用栅氧厚度较厚的IGBT管,虽然上下桥臂的IGBT管的开关速度匹配,但是整体的开关特性还是低于栅氧厚度较薄的IGBT管,所以工作性能非常不理想。If the upper and lower arms are both IGBT tubes with thick gate oxide thickness, although the switching speeds of the IGBT tubes of the upper and lower arms are matched, the overall switching characteristics are still lower than the IGBT tubes with thin gate oxide thickness, so the working performance is very good. not ideal.
因此,如何既能够确保IGBT管具有较高开关速度,又能够具有较高的安全性,避免遭受静电破坏,成为目前亟待解决的技术问题。Therefore, how to ensure that the IGBT tube has a high switching speed, and can have high safety and avoid electrostatic damage, has become a technical problem to be solved.
为了解决上述问题,本发明实施例提出了一种智能功率模块。如图2所述,该智能功率模块包括:多个IGBT管1000;驱动所述多个IGBT管1000的多个驱动管2000;通过所述多个驱动管2000控制所述多个IGBT管1000的驱动芯片3000;与所述多个IGBT管1000中的至少一个IGBT管1000对应的至少一个保护组件4000,所述至少一个保护组件4000用于对所述至少一个IGBT管1000进行静电保护。在该技术方案中,对于智能功率模块中的IGBT管1000,通过增加独立的保护组件4000,使得当存在对IGBT管1000的高压静电时,比如在驱动芯片3000的地端与IGBT管1000的栅极之间存在通路时,能够通过该保护组件4000进行保护。In order to solve the above problem, an embodiment of the present invention provides an intelligent power module. As shown in FIG. 2, the smart power module includes: a plurality of IGBT tubes 1000; a plurality of driving tubes 2000 driving the plurality of IGBT tubes 1000; and controlling the plurality of IGBT tubes 1000 through the plurality of driving tubes 2000 a driving chip 3000; at least one protection component 4000 corresponding to at least one of the plurality of IGBT tubes 1000, the at least one protection component 4000 for electrostatically protecting the at least one IGBT tube 1000. In this technical solution, for the IGBT tube 1000 in the smart power module, by adding an independent protection component 4000, when there is high voltage static electricity to the IGBT tube 1000, such as the ground of the driving chip 3000 and the gate of the IGBT tube 1000 When there is a path between the poles, it can be protected by the protection component 4000.
在本发明的实施例中可通过两种方式进行静电保护:In the embodiment of the invention, electrostatic protection can be performed in two ways:
方式1,保护组件4000可以对静电进行吸收,从而避免IGBT管遭受静电破坏;In the first mode, the protection component 4000 can absorb static electricity, thereby preventing the IGBT tube from being subjected to electrostatic damage;
方式2,保护组件4000通过在驱动芯片的电源停止供电时,及时断开IGBT管的栅极与驱动芯片上对应端口的连接,从而对IGBT进行保护。In the second mode, the protection component 4000 protects the IGBT by disconnecting the connection between the gate of the IGBT tube and the corresponding port on the driving chip when the power supply of the driving chip is stopped.
以下就对这两种方式进行详细的描述:The following two methods are described in detail:
方式1:Method 1:
在该实施例中,主要是通过增加静电吸收模块,即静电保护模块,具体 如下:In this embodiment, mainly by adding an electrostatic absorption module, that is, an electrostatic protection module, specifically as follows:
基于本发明的目的,即对于智能功率模块中的IGBT管的静电保护,本发明提出了一种静电保护装置,能够对所述任一IGBT管(即与上述的至少一个IGBT管对应)进行静电保护。Based on the object of the present invention, that is, for electrostatic protection of an IGBT tube in an intelligent power module, the present invention provides an electrostatic protection device capable of performing static electricity on any of the IGBT tubes (ie, corresponding to at least one of the IGBT tubes described above) protection.
基于图1所示的智能功率模块100的具体结构可知,对于每相线路而言,都包含对应于高压区的上桥臂IGBT管和对应于低压区的下桥臂IGBT管,比如对于U相线路,则IGBT管121为上桥臂、IGBT管124为下桥臂。为了便于说明,下面分别针对上桥臂和下桥臂的IGBT管,对静电保护装置的具体连接关系进行详细说明。Based on the specific structure of the smart power module 100 shown in FIG. 1 , for each phase line, an upper bridge IGBT tube corresponding to the high voltage region and a lower bridge IGBT tube corresponding to the low voltage region are included, for example, for the U phase. For the line, the IGBT tube 121 is the upper arm and the IGBT tube 124 is the lower arm. For convenience of explanation, the specific connection relationship of the electrostatic protection device will be described in detail below for the IGBT tubes of the upper arm and the lower arm.
图3A示出了根据本发明的一个实施例的用于上桥臂的IGBT管的静电保护装置的电路结构示意图。3A is a circuit diagram showing the electrostatic protection device for an IGBT tube of an upper bridge arm according to an embodiment of the present invention.
如图3A所示,保护组件包括:静电保护模块302。该静电保护模块302连接至智能功率模块中的任一IGBT管,用于对所述任一IGBT管进行静电保护。As shown in FIG. 3A, the protection component includes: an electrostatic protection module 302. The electrostatic protection module 302 is connected to any one of the smart power modules for electrostatic protection of any of the IGBT tubes.
为了便于说明,在图3A所示的技术方案中,静电保护模块302所连接的是U相线路中的上桥臂IGBT管(即图1所示的IGBT121)。具体地,图3A中以连接至该上桥臂IGBT管的栅极,表示连接至该IGBT管。For convenience of explanation, in the technical solution shown in FIG. 3A, the electrostatic protection module 302 is connected to an upper bridge IGBT tube (ie, the IGBT 121 shown in FIG. 1) in the U-phase line. Specifically, the gate connected to the upper bridge IGBT tube in FIG. 3A indicates connection to the IGBT tube.
通过增加独立的静电保护模块302,使得当存在对IGBT管的高压静电时,比如在驱动芯片的地端与IGBT管的栅极之间存在通路时,能够通过该静电保护模块302对静电进行吸收,从而避免IGBT管遭受静电破坏。By adding an independent electrostatic protection module 302, when there is high voltage static electricity to the IGBT tube, such as when there is a path between the ground end of the driving chip and the gate of the IGBT tube, the static electricity can be absorbed by the electrostatic protection module 302. In order to avoid electrostatic breakdown of the IGBT tube.
其中,相关技术中存在很多用于静电保护的元件、电路或设备,则基于静电吸收和保护的目的,显然都可以应用于本申请的技术方案中以作为静电保护模块302,比如各种类型的ESD(Electro-Static Discharge,静电阻抗器)。Among them, there are many components, circuits or devices for electrostatic protection in the related art, and it is obviously applicable to the technical solution of the present application as the electrostatic protection module 302, for example, various types based on the purpose of electrostatic absorption and protection. ESD (Electro-Static Discharge).
作为一种优选方案,静电保护装置中还可以包括:状态判断模块304,连接至所述驱动芯片,用于判断所述驱动芯片的电源供电状况;所述静电保护模块302还连接至所述状态判断模块304,用于在所述状态判断模块304 判定所述驱动芯片的电源停止供电的情况下,对所述任一IGBT管进行静电保护。As a preferred solution, the electrostatic protection device may further include: a state determining module 304 connected to the driving chip, configured to determine a power supply condition of the driving chip; the static protection module 302 is further connected to the state a determining module 304, configured to: in the state determining module 304 When it is determined that the power supply of the driving chip is stopped, the IGBT tube is electrostatically protected.
在该技术方案中,由于仅在智能功率模块(主要为驱动芯片,后续均以智能功率模块进行介绍)的电源停止供电时,才具有IGBT管被静电破坏的可能性,则通过对智能功率模块的电源供电状况的监测,并仅在其电源停止供电时,才对IGBT管进行静电保护,从而一方面能够无延迟地执行对IGBT管的保护,避免在掉电瞬间遭受破坏,另一方面则是在电源正常供电时,能够防止静电保护模块302影响相连的IGBT管的正常工作。In this technical solution, since only the power supply of the intelligent power module (mainly the driving chip and the subsequent introduction of the intelligent power module) stops supplying power, the possibility that the IGBT tube is electrostatically destroyed is adopted, and the smart power module is passed. The monitoring of the power supply condition and the electrostatic protection of the IGBT tube only when the power supply is stopped, so that on the one hand, the protection of the IGBT tube can be performed without delay, so as to avoid damage at the moment of power failure, on the other hand, When the power supply is normally powered, the electrostatic protection module 302 can be prevented from affecting the normal operation of the connected IGBT tube.
当然,对于电源供电状态的检测,显然并不是必要的选择。静电保护模块302并不一定会对IGBT管的工作状态产生影响;并且,即便存在影响,但在能够实现对IGBT管的静电保护的同时,在IGBT管处于工作状态的情况下的一定范围内的影响显然是可以接受的。Of course, the detection of the power supply state is obviously not a necessary choice. The electrostatic protection module 302 does not necessarily affect the operating state of the IGBT tube; and, even if there is an influence, it can achieve electrostatic protection to the IGBT tube while being within a certain range in the case where the IGBT tube is in an operating state. The impact is clearly acceptable.
图3B示出了根据本发明的一个实施例的用于下桥臂的IGBT管的静电保护装置的电路结构示意图。3B is a circuit diagram showing the electrostatic protection device for an IGBT tube of a lower arm according to an embodiment of the present invention.
如图3B所示,相类似地,对于智能功率模块中的下桥臂IGBT管而言,静电保护装置也可以包括:静电保护模块302。该静电保护模块302连接至智能功率模块中的任一IGBT管,用于对所述任一IGBT管进行静电保护。As shown in FIG. 3B, similarly, for the lower bridge IGBT tube in the smart power module, the static protection device may also include: an electrostatic protection module 302. The electrostatic protection module 302 is connected to any one of the smart power modules for electrostatic protection of any of the IGBT tubes.
为了便于说明,在图3B所示的技术方案中,静电保护模块302所连接的是U相线路中的下桥臂IGBT管(即图1所示的IGBT126),即图3B中下方的IGBT管;而上方的IGBT管即U相线路中的上桥臂IGBT管。具体地,图3B中以连接至该下桥臂IGBT管的栅极,表示连接至该IGBT管。For convenience of explanation, in the technical solution shown in FIG. 3B, the electrostatic protection module 302 is connected to the lower bridge IGBT tube in the U-phase line (ie, the IGBT 126 shown in FIG. 1), that is, the lower IGBT tube in FIG. 3B. The upper IGBT tube is the upper bridge IGBT tube in the U-phase line. Specifically, the gate connected to the lower bridge IGBT tube in FIG. 3B indicates connection to the IGBT tube.
同样地,作为一种优选方案,静电保护装置中还可以包括:状态判断模块304,连接至所述智能功率模块,用于判断所述智能功率模块的电源供电状况;所述静电保护模块302还连接至所述状态判断模块304,用于在所述状态判断模块304判定所述智能功率模块的电源停止供电的情况下,对所述任一IGBT管进行静电保护。 Similarly, as a preferred solution, the static electricity protection device may further include: a state determining module 304 connected to the smart power module, configured to determine a power supply state of the smart power module; The state determining module 304 is configured to perform electrostatic protection on the IGBT tube when the state determining module 304 determines that the power of the smart power module stops power supply.
在图3A和图3B分别所示的上桥臂和下桥臂的电路连接结构中,作为一种具体的电路结构和连接方式,状态判断模块304具体可以包括:In the circuit connection structure of the upper arm and the lower arm shown in FIG. 3A and FIG. 3B respectively, as a specific circuit structure and connection manner, the state judging module 304 may specifically include:
第一端,连接至所述任一IGBT管对应的供电端,检测对应于所述任一IGBT管的供电电压;第二端,连接至所述任一IGBT管对应的接地端,检测对应于所述任一IGBT管的接地电压;电压比较电路,连接至所述第一端和所述第二端,在所述供电电压与所述接地电压的电压差值大于或等于预设电压值时,判定所述电源供电状态为正常供电,在所述电压差值小于所述预设电压值时,判定所述电源供电状态为停止供电。The first end is connected to the power supply end corresponding to any one of the IGBT tubes, and detects a power supply voltage corresponding to any one of the IGBT tubes; the second end is connected to a corresponding ground end of the any IGBT tube, and the detection corresponds to a ground voltage of any one of the IGBT tubes; a voltage comparison circuit connected to the first end and the second end, when a voltage difference between the supply voltage and the ground voltage is greater than or equal to a preset voltage value And determining that the power supply state is normal power supply, and determining that the power supply state is to stop power supply when the voltage difference is less than the preset voltage value.
其中,对应于图3A所示的情况下,由于上桥臂IGBT管位于高压区,则其接地端为相对的地,即并不为0V,甚至可能是相对于低压区的“高压”,而供电端也是相对于该“低压”侧接地端的“高压”侧。因此,第一端即端点A1,连接至UVB端,而第二端即端点B1,连接至UVS端。Wherein, corresponding to the case shown in FIG. 3A, since the upper bridge arm IGBT tube is located in the high voltage region, the ground end thereof is opposite ground, that is, not 0V, and may even be "high voltage" with respect to the low voltage region, and The power supply terminal is also the "high voltage" side with respect to the "low voltage" side ground terminal. Therefore, the first end, that is, the end point A1, is connected to the UVB end, and the second end, that is, the end point B1, is connected to the UVS end.
对应于图3B所示的情况下,由于下桥臂IGBT管位于低压区,则其接地端理论上为0V,而供电端则是相对于该“低压”侧接地端的“高压”侧,尽管该“高压”侧可能低于上桥IGBT管的接地端电压。因此,第一端即端点A2,连接至驱动电路101的供电电源VDD,而第二端即端点B2,连接至UN端。Corresponding to the case shown in FIG. 3B, since the lower arm IGBT tube is located in the low voltage region, its ground terminal is theoretically 0V, and the power supply terminal is opposite to the "high voltage" side of the "low voltage" side ground terminal, although The "high voltage" side may be lower than the ground terminal voltage of the upper bridge IGBT tube. Therefore, the first terminal, that is, the terminal A2, is connected to the power supply VDD of the driving circuit 101, and the second terminal, that is, the terminal B2, is connected to the UN terminal.
作为一种具体的电源供电状态的检测方式,图3A和图3B中示出的对于某个IGBT管的相对的供电端和接地端的检测,能够对线路上的电压变化进行快速反应,从而迅速判断出当前的电源供电情况,避免掉电瞬间造成IGBT管被高压静电破坏。As a specific detection method of the power supply state, the detection of the opposite power supply terminal and the ground terminal of an IGBT tube shown in FIG. 3A and FIG. 3B can quickly react to the voltage change on the line, thereby quickly determining The current power supply situation is taken to avoid the IGBT tube being damaged by high voltage static electricity when the power is turned off.
图4示出了根据本发明的一个实施例的智能功率模块的结构示意图。FIG. 4 shows a schematic structural diagram of an intelligent power module according to an embodiment of the present invention.
如图4所示,智能功率模块10中的每个IGBT管都应用了图3A或图3B所示的静电保护装置,即“ESD耐量提升电路41~46”,以实现对IGBT管的静电防护。As shown in FIG. 4, each of the IGBT tubes in the smart power module 10 applies the electrostatic protection device shown in FIG. 3A or FIG. 3B, that is, “ESD tolerance boost circuits 41 to 46” to achieve electrostatic protection against the IGBT tubes. .
其中,智能功率模块10的具体线路结构包括: The specific line structure of the smart power module 10 includes:
驱动电路(或驱动芯片)40的VCC作为所述智能功率模块10的VDD端,VDD是所述智能功率模块10的低压区供电电源,VDD一般为15V。The VCC of the driving circuit (or driving chip) 40 serves as the VDD terminal of the smart power module 10, and VDD is the low-voltage region power supply of the smart power module 10, and VDD is generally 15V.
所述驱动电路40的HIN1端作为所述智能功率模块10的U相上桥臂输入端UHIN;所述驱动电路40的HIN2端作为所述智能功率模块10的V相上桥臂输入端VHIN;所述驱动电路40的HIN3端作为所述智能功率模块10的W相上桥臂输入端WHIN;所述驱动电路40的LIN1端作为所述智能功率模块10的U相下桥臂输入端ULIN;所述驱动电路40的LIN2端作为所述智能功率模块10的V相下桥臂输入端VLIN;所述驱动电路40的LIN3端作为所述智能功率模块10的W相下桥臂输入端WLIN。(在此,所述智能功率模块10的U、V、W三相的六路输入接收0~5V的输入信号)The HIN1 end of the driving circuit 40 serves as the U-phase upper arm input end UHIN of the intelligent power module 10; the HIN2 end of the driving circuit 40 serves as the V-phase upper arm input end VHIN of the intelligent power module 10; The HIN3 end of the driving circuit 40 serves as the W-phase upper arm input terminal WHIN of the smart power module 10; the LIN1 end of the driving circuit 40 serves as the U-phase lower arm input terminal ULIN of the intelligent power module 10; The LIN2 end of the driving circuit 40 serves as the V-phase lower arm input terminal VLIN of the intelligent power module 10; the LIN3 terminal of the driving circuit 40 serves as the W-phase lower arm input terminal WLIN of the intelligent power module 10. (Here, the six inputs of the U, V, and W three phases of the intelligent power module 10 receive 0 to 5 V input signals)
所述驱动电路40的VB1端与ESD耐量提升电路41的第一输入输出端相连并作为所述智能功率模块10的U相高压区供电电源正端UVB;所述驱动电路40的VB2端与ESD耐量提升电路42的第一输入输出端相连并作为所述智能功率模块10的V相高压区供电电源正端VVB;所述驱动电路40的VB3端与ESD耐量提升电路43的第一输入输出端相连并作为所述智能功率模块10的W相高压区供电电源正端WVB。The VB1 end of the driving circuit 40 is connected to the first input and output end of the ESD tolerance increasing circuit 41 and serves as the U-phase high voltage area power supply positive terminal UVB of the intelligent power module 10; the VB2 end and the ESD of the driving circuit 40 The first input and output ends of the tolerance boosting circuit 42 are connected and serve as the V-phase high voltage region power supply positive terminal VVB of the smart power module 10; the VB3 terminal of the driving circuit 40 and the first input and output terminals of the ESD tolerance boosting circuit 43 Connected and used as the W-phase high voltage area power supply positive terminal WVB of the intelligent power module 10.
所述驱动电路40的VS1端与ESD耐量提升电路41的第二输入输出端、所述IGBT管21的射极、FRD管11的阳极、IGBT管24的集电极、FRD管14的阴极相连,并作为所述智能功率模块10的U相高压区供电电源负端UVS;所述驱动电路40的VS2端与ESD耐量提升电路42的第二输入输出端、所述IGBT管22的射极、FRD管12的阳极、IGBT管25的集电极、FRD管15的阴极相连,并作为所述智能功率模块10的V相高压区供电电源负端VVS;所述驱动电路40的VS3端与ESD耐量提升电路43的第二输入输出端、所述IGBT管23的射极、FRD管13的阳极、IGBT管26的集电极、FRD管16的阴极相连,并作为所述智能功率模块10的W相高压区供电电源负端WVS。 The VS1 end of the driving circuit 40 is connected to the second input and output end of the ESD tolerance increasing circuit 41, the emitter of the IGBT tube 21, the anode of the FRD tube 11, the collector of the IGBT tube 24, and the cathode of the FRD tube 14. And as the U-phase high-voltage area power supply negative terminal UVS of the intelligent power module 10; the VS2 end of the driving circuit 40 and the second input and output end of the ESD tolerance improving circuit 42, the emitter of the IGBT tube 22, and the FRD The anode of the tube 12, the collector of the IGBT tube 25, and the cathode of the FRD tube 15 are connected, and serve as the V-phase high-voltage region power supply negative terminal VVS of the intelligent power module 10; the VS3 terminal and the ESD tolerance of the driving circuit 40 are improved. The second input and output end of the circuit 43, the emitter of the IGBT tube 23, the anode of the FRD tube 13, the collector of the IGBT tube 26, the cathode of the FRD tube 16, and the W-phase high voltage of the smart power module 10 Zone power supply negative terminal WVS.
所述IGBT管21的集电极、所述FRD管11的阴极、所述IGBT管22的集电极、所述FRD管12的阴极、所述IGBT管23的集电极、所述FRD管13的阴极相连,并作为所述智能功率模块10的高电压输入端P,P一般接300V。The collector of the IGBT tube 21, the cathode of the FRD tube 11, the collector of the IGBT tube 22, the cathode of the FRD tube 12, the collector of the IGBT tube 23, and the cathode of the FRD tube 13 Connected, and as the high voltage input terminal P of the intelligent power module 10, P is generally connected to 300V.
所述IGBT管24的射极与FRD管14的阳极、所述ESD耐量提升电路44的第三输入输出端相连,并作为所述智能功率模块10的U相低电压参考端UN;所述IGBT管25的射极与FRD管15的阳极、所述ESD耐量提升电路45的第三输入输出端相连,并作为所述智能功率模块10的V相低电压参考端VN;所述IGBT管26的射极与FRD管16的阳极、所述ESD耐量提升电路46的第三输入输出端相连,并作为所述智能功率模块10的W相低电压参考端WN。The emitter of the IGBT tube 24 is connected to the anode of the FRD tube 14 and the third input and output end of the ESD tolerance boosting circuit 44, and serves as a U-phase low voltage reference terminal UN of the intelligent power module 10; The emitter of the tube 25 is connected to the anode of the FRD tube 15, the third input and output of the ESD tolerance boost circuit 45, and serves as the V-phase low voltage reference terminal VN of the smart power module 10; The emitter is connected to the anode of the FRD tube 16, the third input and output of the ESD tolerance boost circuit 46, and serves as the W-phase low voltage reference terminal WN of the smart power module 10.
所述驱动电路40的HO1端与IGBT管21的栅极、所述ESD耐量提升电路41的第三输入输出端相连;所述驱动电路40的HO2端与IGBT管22的栅极、所述ESD耐量提升电路42的第三输入输出端相连;所述驱动电路40的HO3端与IGBT管23的栅极、所述ESD耐量提升电路43的第三输入输出端相连。The HO1 end of the driving circuit 40 is connected to the gate of the IGBT tube 21 and the third input and output end of the ESD tolerance increasing circuit 41; the HO2 end of the driving circuit 40 and the gate of the IGBT tube 22, the ESD The third input and output terminals of the uptake circuit 42 are connected; the HO3 end of the drive circuit 40 is connected to the gate of the IGBT transistor 23 and the third input and output of the ESD tolerance boost circuit 43.
所述驱动电路40的LO1端与IGBT管24的栅极、所述ESD耐量提升电路44的第三输入输出端相连;所述驱动电路40的LO2端与IGBT管25的栅极、所述ESD耐量提升电路45的第三输入输出端相连;所述驱动电路40的LO3端与IGBT管26的栅极、所述ESD耐量提升电路46的第三输入输出端相连。The LO1 end of the driving circuit 40 is connected to the gate of the IGBT tube 24 and the third input and output end of the ESD tolerance boosting circuit 44; the LO2 end of the driving circuit 40 and the gate of the IGBT tube 25, the ESD The third input and output ends of the uptake circuit 45 are connected; the LO3 end of the drive circuit 40 is connected to the gate of the IGBT tube 26 and the third input and output of the ESD tolerance boost circuit 46.
其中,驱动电路40的作用是:接收UHIN、VHIN、WHIN、ULIN、VLIN、WLIN六个输入端的0~5V信号,分别传到输出端HO1、HO2、HO3和LO1、LO2、LO3,其中HO1、HO2、HO3是VS~VS+15V的逻辑信号,LO1、LO2、LO3是0~15V的逻辑信号。它与现有技术的所述HVIC管101的作用完全相同。 The function of the driving circuit 40 is to receive the 0~5V signals of the six input terminals UHIN, VHIN, WHIN, ULIN, VLIN, and WLIN, and transmit them to the output terminals HO1, HO2, HO3, and LO1, LO2, and LO3, respectively, where HO1 is HO2 and HO3 are logic signals of VS~VS+15V, and LO1, LO2, and LO3 are logic signals of 0-15V. It functions exactly the same as the HVIC tube 101 of the prior art.
同时,所述ESD耐量提升电路41、所述ESD耐量提升电路42、所述ESD耐量提升电路43、所述ESD耐量提升电路44、所述ESD耐量提升电路45、所述ESD耐量提升电路46的结构和作用完全相同,分别连接至各自的IGBT管。At the same time, the ESD tolerance boosting circuit 41, the ESD tolerance boosting circuit 42, the ESD tolerance boosting circuit 43, the ESD tolerance boosting circuit 44, the ESD tolerance boosting circuit 45, and the ESD tolerance boosting circuit 46 The structure and function are identical and are connected to the respective IGBT tubes.
当然,虽然图3A和图3B示出了一种具体的电源供电状态的检测方式,但对于电源供电状态的检测,显然也可以采用其他更多的方式,比如检测驱动芯片的工作状态、检测驱动芯片的供电电源的电压大小等,都可以实现上述的电源供电状态的准确获取。下面结合图5,对其中一种较为具体的检测方式进行详细说明。Of course, although FIG. 3A and FIG. 3B show a specific detection mode of the power supply state, it is obvious that other methods can be used for detecting the power supply state, such as detecting the working state of the driving chip and detecting the driving. The voltage of the power supply of the chip, etc., can achieve accurate acquisition of the power supply state described above. A more specific detection method will be described in detail below with reference to FIG. 5.
图5示出了根据本发明的另一个实施例的智能功率模块的结构示意图。FIG. 5 shows a schematic structural diagram of an intelligent power module according to another embodiment of the present invention.
如图5所示,在智能功率模块中,仅包含一个状态检测模块304,其连接至驱动芯片101的供电电源VDD侧,用于直接对该VDD侧的供电情况进行检测。As shown in FIG. 5, in the smart power module, only one state detecting module 304 is included, which is connected to the power supply VDD side of the driving chip 101 for directly detecting the power supply condition on the VDD side.
同时,每个IGBT管都连接至一个静电保护模块302,且该状态检测模块304分别连接至每个静电保护模块302,并将检测到的电源供电状态同时反馈至所有的静电保护模块302,以确定是否执行静电保护。At the same time, each IGBT tube is connected to an ESD protection module 302, and the status detection module 304 is respectively connected to each ESD protection module 302, and the detected power supply status is simultaneously fed back to all the ESD protection modules 302, Determine if static protection is performed.
在本发明的技术方案中,对于上述任一技术方案中的静电保护模块302,提出了一种具体的保护模式,包括:静电保护模块302根据所述智能功率模块的电源供电状况,切换并呈现出对应的电路特性,其中,当所述智能功率模块的电源正常供电时,所述静电保护模块302呈现高阻特性,当所述智能功率模块的电源停止供电时,所述静电保护模块302呈现电容特性。In the technical solution of the present invention, a specific protection mode is proposed for the electrostatic protection module 302 in any one of the foregoing technical solutions, including: the electrostatic protection module 302 switches and presents according to the power supply status of the intelligent power module. Corresponding circuit characteristics, wherein the electrostatic protection module 302 exhibits a high-resistance characteristic when the power supply of the intelligent power module is normally powered. When the power supply of the intelligent power module stops supplying power, the electrostatic protection module 302 presents Capacitance characteristics.
在该技术方案中,通过静电保护模块自身的特性变化,从而能够在不改变静电保护模块与IGBT管的连接关系的情况下,仅通过切换为高阻特征,使得在IGBT管工作时,避免对其造成影响;通过切换为电容特征,使得在IGBT管掉电时,保护其免受静电影响,有助于降低电路的复杂性。In this technical solution, by changing the characteristics of the electrostatic protection module itself, it is possible to avoid switching to the high-resistance feature only by changing the connection relationship between the electrostatic protection module and the IGBT tube, so that when the IGBT tube is operated, the pair is avoided. It affects; by switching to the capacitor characteristics, when the IGBT tube is powered down, it is protected from static electricity, which helps to reduce the complexity of the circuit.
图6示出了根据本发明的一个实施例的静电保护模块的结构示意图。 FIG. 6 shows a schematic structural view of an electrostatic protection module according to an embodiment of the present invention.
如图6所示,作为一种较为具体的实施例,以U相线路中的下桥臂IGBT管为例,静电保护模块302包括:电阻R和电容C,所述电阻R的一端和电容C的正极并联至所述任一IGBT管的栅极,且所述电容C的负极连接至所述任一IGBT管对应的接地端UN;开关器件302A,所述开关器件302A的第一端连接至所述状态判断模块304、第二端连接至所述电阻R的另一端、第三端连接至所述任一IGBT管对应的接地端UN;其中,所述开关器件302A在上述智能功率模块的电源正常供电时,闭合所述电阻R与所述任一IGBT管对应的接地端UN的连接,以及在所述智能功率模块的电源停止供电时,断开所述电阻R与所述任一IGBT管对应的接地端UN的连接。As shown in FIG. 6 , as a more specific embodiment, taking the lower-arm IGBT tube in the U-phase line as an example, the electrostatic protection module 302 includes a resistor R and a capacitor C, and one end of the resistor R and the capacitor C The positive pole is connected in parallel to the gate of any one of the IGBT tubes, and the cathode of the capacitor C is connected to the ground terminal UN corresponding to any one of the IGBT tubes; the switching device 302A, the first end of the switching device 302A is connected to The state determining module 304 is connected to the other end of the resistor R, and the third end is connected to the ground terminal UN corresponding to any one of the IGBT tubes. The switching device 302A is in the smart power module. When the power supply is normally powered, the connection of the resistor R to the ground terminal UN corresponding to any one of the IGBT tubes is closed, and when the power supply of the intelligent power module stops supplying power, the resistor R and the any IGBT are disconnected. The connection of the corresponding ground terminal UN of the tube.
在该技术方案中,应当对电阻R和电容C的具体型号和特性数值进行选择和设置,使得当切换至电阻R时,能够呈现出高阻状态,以及当切换至电容C时,能够对静电进行有效吸收。In this technical solution, the specific model and characteristic values of the resistor R and the capacitor C should be selected and set so that when switching to the resistor R, a high-resistance state can be exhibited, and when switching to the capacitor C, the static electricity can be applied. Perform effective absorption.
而对于开关器件302A,则显然存在多种选择,比如继电器等;而为了降低电路搭建的复杂度,提高切换效率,作为一种具体的实施例,图7示出了图6所示实施例的静电保护模块302的具体结构示意图。For the switching device 302A, obviously there are various options, such as relays; and in order to reduce the complexity of the circuit construction and improve the switching efficiency, as a specific embodiment, FIG. 7 shows the embodiment of FIG. A schematic structural diagram of the electrostatic protection module 302.
如图7所示,具体可以采用开关管N(图7所示为NMOS管),所述开关管N在上述智能功率模块的电源正常供电时饱和导通,在所述智能功率模块的电源停止供电时截止。As shown in FIG. 7 , a switch tube N (shown as an NMOS tube in FIG. 7 ) may be used, and the switch tube N saturates and conducts when the power supply of the smart power module is normally powered, and the power supply of the smart power module stops. Cut off when power is supplied.
当然,本领域技术人员应该理解的是,静电保护模块302也可以不通过特性切换的方式,同时避免对IGBT管在工作状态时造成影响,以及在掉电情况下执行静电保护。比如在一种较为具体的情况下(图中未示出),还可以在静电保护模块302和IGBT管之间设置一开关,则当智能功率模块正常供电时,该开关断开,避免静电保护模块302对IGBT管的影响,当智能功率模块停止供电时,该开关闭合,确保静电保护模块304对IGBT管的静电保护。Of course, it should be understood by those skilled in the art that the electrostatic protection module 302 can also avoid the characteristic switching, while avoiding the influence of the IGBT tube in the working state, and performing electrostatic protection in the case of power failure. For example, in a more specific case (not shown), a switch can be disposed between the electrostatic protection module 302 and the IGBT tube, and when the intelligent power module is normally powered, the switch is disconnected to avoid electrostatic protection. The influence of the module 302 on the IGBT tube is closed when the intelligent power module stops supplying power, and the electrostatic protection of the IGBT tube by the electrostatic protection module 304 is ensured.
图8示出了根据本发明的一个实施例的静电保护装置的结构示意图。 Figure 8 is a block diagram showing the structure of an electrostatic protection device in accordance with one embodiment of the present invention.
如图8所示,根据本发明的一个实施例的静电保护装置,包括静电保护模块302和状态判断模块304。其中,以图4所示的ESD耐量提升电路图44为例,则各个元器件之间的连接关系如下:As shown in FIG. 8, an electrostatic protection device according to an embodiment of the present invention includes an electrostatic protection module 302 and a state determination module 304. For example, the ESD tolerance circuit shown in FIG. 4 is taken as an example, and the connection relationship between the components is as follows:
电阻3401的一端接VCC,VCC即为ESD耐量提升电路44的第一端。One end of the resistor 3401 is connected to VCC, which is the first end of the ESD tolerance boosting circuit 44.
电阻3401的另一端接电阻3402的一端和NMOS管3407的漏极、PMOS管3405的源极。The other end of the resistor 3401 is connected to one end of the resistor 3402, the drain of the NMOS transistor 3407, and the source of the PMOS transistor 3405.
电阻3402的另一端接电阻3403的一端和NMOS管3406的漏极、PMOS管3408的源极。The other end of the resistor 3402 is connected to one end of the resistor 3403 and the drain of the NMOS transistor 3406 and the source of the PMOS transistor 3408.
电阻3403的另一端接UN,UN即为ESD耐量提升电路44的第二端。The other end of the resistor 3403 is connected to UN, and the UN is the second end of the ESD tolerance boosting circuit 44.
PMOS管3405和PMOS管3408的衬底接VCC。The substrate of the PMOS transistor 3405 and the PMOS transistor 3408 is connected to VCC.
NMOS管3406和NMOS管3407的衬底接GND(即UN)。The substrate of the NMOS transistor 3406 and the NMOS transistor 3407 is connected to GND (ie, UN).
PMOS管3405的漏极、PMOS管3408的漏极、NMOS管3406的源极、NMOS管3407的源极相连并接NMOS管3417的栅极。The drain of the PMOS transistor 3405, the drain of the PMOS transistor 3408, the source of the NMOS transistor 3406, and the source of the NMOS transistor 3407 are connected to the gate of the NMOS transistor 3417.
电阻3409的一端接VCC,电阻3409的另一端接NMOS管3410的漏极和栅极、NMOS管3411的栅极、NMOS管3415的栅极、NMOS管3421的栅极、NMOS管3423的栅极。One end of the resistor 3409 is connected to VCC, and the other end of the resistor 3409 is connected to the drain and gate of the NMOS transistor 3410, the gate of the NMOS transistor 3411, the gate of the NMOS transistor 3415, the gate of the NMOS transistor 3421, and the gate of the NMOS transistor 3423. .
NMOS管3410的衬底与源极、NMOS管3411的衬底与源极、NMOS管3415的衬底与源极、NMOS管3421的衬底与源极、NMOS管3423的衬底与源极、NMOS管3426的衬底与源极、NMOS管3201的衬底与源极相连,并接GND。a substrate and a source of the NMOS transistor 3410, a substrate and a source of the NMOS transistor 3411, a substrate and a source of the NMOS transistor 3415, a substrate and a source of the NMOS transistor 3421, and a substrate and a source of the NMOS transistor 3423, The substrate of the NMOS transistor 3426 is connected to the source, the substrate of the NMOS transistor 3201, and the source, and is connected to GND.
NMOS管3411的漏极与PMOS管3412的漏极和栅极、PMOS管3413的栅极相连。The drain of the NMOS transistor 3411 is connected to the drain and gate of the PMOS transistor 3412 and the gate of the PMOS transistor 3413.
PMOS管3412的衬底与源极、PMOS管3413的衬底与源极相连并接VCC。The substrate of the PMOS transistor 3412 is connected to the source and the substrate of the PMOS transistor 3413 and the source is connected to the VCC.
PMOS管3413的漏极接NMOS管3416的栅极、稳压二极管3414的阴极,稳压二极管3414的阳极接GND。 The drain of the PMOS transistor 3413 is connected to the gate of the NMOS transistor 3416, the cathode of the Zener diode 3414, and the anode of the Zener diode 3414 is connected to GND.
NMOS管3416的衬底与源极、NMOS管3417的衬底与源极、NMOS管3415的漏极相连。The substrate of the NMOS transistor 3416 is connected to the source, the substrate of the NMOS transistor 3417, and the drain of the NMOS transistor 3415.
NMOS管3417的漏极与PMOS管3419的的栅极、PMOS管3418的漏极与栅极相连。The drain of the NMOS transistor 3417 is connected to the gate of the PMOS transistor 3419 and the drain of the PMOS transistor 3418 to the gate.
PMOS管3419的衬底与源极、PMOS管3418的衬底与源极相连并接VCC。The substrate of the PMOS transistor 3419 and the source, the substrate of the PMOS transistor 3418 are connected to the source and connected to VCC.
PMOS管3419的漏极与PMOS管3420的栅极相连。The drain of the PMOS transistor 3419 is connected to the gate of the PMOS transistor 3420.
PMOS管3420的衬底与源极相连并接VCC。The substrate of the PMOS transistor 3420 is connected to the source and connected to VCC.
PMOS管3420的漏极与NMOS管3421的漏极、非门3422的输入端相连。The drain of the PMOS transistor 3420 is connected to the drain of the NMOS transistor 3421 and the input terminal of the NOT gate 3422.
非门3422的输出端与NMOS管3426的栅极、PMOS管3408的栅极、NMOS管3407的栅极、非门3404的输入端相连。The output of the NOT gate 3422 is connected to the gate of the NMOS transistor 3426, the gate of the PMOS transistor 3408, the gate of the NMOS transistor 3407, and the input terminal of the NOT gate 3404.
非门3404的输出端与PMOS管3405、NMOS管3406的栅极。The output of the NOT gate 3404 is connected to the gate of the PMOS transistor 3405 and the NMOS transistor 3406.
NMOS管3423的漏极与PMOS管3424的漏极和栅极、PMOS管3425的栅极相连。The drain of the NMOS transistor 3423 is connected to the drain and gate of the PMOS transistor 3424 and the gate of the PMOS transistor 3425.
PMOS管3424的衬底与源极、PMOS管3425的衬底与源极相连并接VCC。The substrate of the PMOS transistor 3424 is connected to the source and the substrate of the PMOS transistor 3425 to the source and is connected to VCC.
PMOS管3425的漏极与NMOS管3426的漏极、非门3428的输入端、电容3427的一端相连。The drain of the PMOS transistor 3425 is connected to the drain of the NMOS transistor 3426, the input of the NOT gate 3428, and one end of the capacitor 3427.
电容3427的另一端接GND。The other end of the capacitor 3427 is connected to GND.
非门3428的输出端接NMOS管3201的栅极。The output of the NOT gate 3428 is connected to the gate of the NMOS transistor 3201.
NMOS管3201的漏极与电阻3202的一端相连。The drain of the NMOS transistor 3201 is connected to one end of the resistor 3202.
电阻3202的另一端与电容3203的一端相连并作为ESD耐量提升电路44的第三输入输出端,记为OUT。The other end of the resistor 3202 is connected to one end of the capacitor 3203 and serves as a third input and output terminal of the ESD tolerance boosting circuit 44, denoted OUT.
电容3203的另一端接GND。The other end of the capacitor 3203 is connected to GND.
基于上述具体的电路结构,记图3中A点的电压为UA,B点的电压为 UB,则ESD耐量提升电路44的具体工作原理包括:Based on the above specific circuit structure, the voltage at point A in Figure 3 is UA, and the voltage at point B is UB, the specific working principle of the ESD tolerance boosting circuit 44 includes:
1、智能功率模块10(如图4所示)正常工作1. The intelligent power module 10 (shown in Figure 4) works normally.
电阻3409与NMOS管3410组成电流源产生电流,镜像到NMOS管3411,在通过PMOS管3412镜像到PMOS管3413,从而使稳压管3414有电流流过,在NMOS管3416的栅极形成电压,记为VZ;对于使用一般的BCD工艺设计出的稳压管,VZ为6.4V左右。The resistor 3409 and the NMOS transistor 3410 form a current source to generate a current, which is mirrored to the NMOS transistor 3411, and is mirrored to the PMOS transistor 3413 through the PMOS transistor 3412, so that a current flows through the Zener diode 3414, and a voltage is formed at the gate of the NMOS transistor 3416. Recorded as VZ; for the regulator tube designed using the general BCD process, VZ is about 6.4V.
因为智能功率模块10正常工作,VCC电压为15V,电阻3401、电阻3402和电阻3403设计适当的阻值,使无论UA还是UB都大于VZ;NMOS管3417的栅极电压大于NMOS管3416的栅极电压,从而使PMOS管3420的栅极为高电平,PMOS管3420截止,非门3422的输入为低电平。Because the intelligent power module 10 works normally, the VCC voltage is 15V, and the resistor 3401, the resistor 3402 and the resistor 3403 are designed with appropriate resistance values, so that UA or UB is greater than VZ; the gate voltage of the NMOS transistor 3417 is larger than the gate of the NMOS transistor 3416. The voltage is such that the gate of the PMOS transistor 3420 is at a high level, the PMOS transistor 3420 is turned off, and the input of the NOT gate 3422 is at a low level.
非门3422的输出为高电平,非门3404的输出为低电平,从而使PMOS管3405和NMOS管3407导通而PMOS管3408和NMOS管3406截止;即此时NMOS管3417的栅极电压为UA。The output of the NOT gate 3422 is high level, and the output of the NOT gate 3404 is low level, so that the PMOS transistor 3405 and the NMOS transistor 3407 are turned on and the PMOS transistor 3408 and the NMOS transistor 3406 are turned off; that is, the gate of the NMOS transistor 3417 at this time. The voltage is UA.
又因为非门3422的输出为高电平,NMOS管3426导通使非门3428的输入为低电平,非门3428的输出为高电平,NMOS管3201饱和导通,等价于电阻3202的一端接GND另一端接OUT,为电阻3202设计适当的电阻值,使OUT对GND呈高阻特性。Because the output of the NOT gate 3422 is high, the NMOS transistor 3426 is turned on to make the input of the NOT gate 3428 low, the output of the NOT gate 3428 is high, and the NMOS transistor 3201 is saturated, equivalent to the resistor 3202. One end is connected to the other end of GND and connected to OUT, and an appropriate resistor value is designed for the resistor 3202, so that OUT has a high resistance characteristic to GND.
2、智能功率模块10停止供电2. The intelligent power module 10 stops supplying power.
智能功率模块10即将停止工作时,VCC断电,其电压逐渐下降,对于一般的BCD工艺,即使VCC降至5V,电阻3409与NMOS管3410组成电流源仍能产生电流,设在某个时刻,VCC降至7V,这时,电流源产生的电流镜像到NMOS管3411,在通过PMOS管3412镜像到PMOS管3413,从而使稳压管3414有电流流过,设计适当的稳压管3414,在NMOS管3416的栅极形成电压仍为VZ。When the intelligent power module 10 is about to stop working, the VCC is powered off, and its voltage is gradually decreased. For the general BCD process, even if the VCC is reduced to 5V, the resistor 3409 and the NMOS transistor 3410 can form a current source to generate current, at a certain time. VCC drops to 7V. At this time, the current generated by the current source is mirrored to the NMOS transistor 3411, and is mirrored to the PMOS transistor 3413 through the PMOS transistor 3412, so that a current flows through the Zener diode 3414, and an appropriate Zener diode 3414 is designed. The gate forming voltage of the NMOS transistor 3416 is still VZ.
为电阻3401、电阻3402和电阻3403设计适当的阻值,使此时的UA刚好小于VZ;NMOS管3417的栅极电压小于NMOS管3416的栅极电压, 从而使PMOS管3420的栅极为低电平,PMOS管3420导通,非门3422的输入为高电平。The appropriate resistance is designed for the resistor 3401, the resistor 3402 and the resistor 3403 so that the UA at this time is just smaller than VZ; the gate voltage of the NMOS transistor 3417 is smaller than the gate voltage of the NMOS transistor 3416. Thus, the gate of the PMOS transistor 3420 is at a low level, the PMOS transistor 3420 is turned on, and the input of the NOT gate 3422 is at a high level.
非门3422的输出为低电平,非门3404的输出为高电平,从而使PMOS管3405和NMOS管3407截止而PMOS管3408和NMOS管3406导通;即此时NMOS管3417的栅极电压从UA变为UB,UB是一个比UA更小的电压。The output of the NOT gate 3422 is low level, and the output of the NOT gate 3404 is high level, so that the PMOS transistor 3405 and the NMOS transistor 3407 are turned off and the PMOS transistor 3408 and the NMOS transistor 3406 are turned on; that is, the gate of the NMOS transistor 3417 at this time. The voltage changes from UA to UB, which is a smaller voltage than UA.
又因为非门3422的输出为低电平,NMOS管3426截止使非门3428的输入为高电平,非门3428的输出为低电平,NMOS管3201截止,等价于电阻3202的一端断路另一端接OUT,由于电容3203的存在,使OUT对GND呈电容特性。Because the output of the NOT gate 3422 is low, the NMOS transistor 3426 is turned off to make the input of the NOT gate 3428 high, the output of the NOT gate 3428 is low, and the NMOS transistor 3201 is turned off, equivalent to one end of the resistor 3202. The other end is connected to OUT. Due to the presence of capacitor 3203, OUT is capacitive to GND.
当VCC继续下降到断电,NMOS管3201保持截止状态,因此,ESD耐量提升电路44在智能功率模块10停止工作后能保持电容特性,相当于在智能功率模块10停止工作后在IGBT管24的栅极并联了电容,为电容3203设计适当的电容值,可大幅提高IGBT管24的栅极的抗ESD能力。When the VCC continues to drop to the power-off, the NMOS transistor 3201 remains in the off state. Therefore, the ESD tolerance boosting circuit 44 can maintain the capacitance characteristic after the intelligent power module 10 stops operating, which is equivalent to the IGBT tube 24 after the smart power module 10 stops operating. The capacitor is connected in parallel with the gate, and the capacitor 3203 is designed with an appropriate capacitance value, which can greatly improve the ESD resistance of the gate of the IGBT tube 24.
而如果VCC的下降并非因为智能功率模块10断电而是供电电源的电压波动,则需要等待VCC回升到使UB>VZ,ESD耐量提升电路44才能恢复高阻特性。If the drop of VCC is not due to the power failure of the smart power module 10 but the voltage fluctuation of the power supply, it is necessary to wait for the VCC to rise to UB>VZ, and the ESD tolerance boost circuit 44 can restore the high resistance characteristic.
3、关键元件的取值3, the value of key components
设计出UA和UB,是为了避免在VCC电压异常波动而非真正断电时,OUT都GND的特性频繁在电容特性和高阻特性间切换,可以考虑:UA and UB are designed to avoid the frequent switching of the characteristics of the OUT GND between the capacitive characteristic and the high-resistance characteristic when the VCC voltage is abnormally fluctuating rather than being truly powered off. Consider:
设计VCC=7V时,ESD耐量提升电路44从高阻特性变成电容特性;When VCC=7V is designed, the ESD tolerance improving circuit 44 changes from a high resistance characteristic to a capacitance characteristic;
设计VCC=10V时,ESD耐量提升电路44从电容特性变成高阻特性。When VCC = 10 V is designed, the ESD tolerance improving circuit 44 changes from a capacitance characteristic to a high resistance characteristic.
优选地,可以将电阻3401、电阻3402和电阻3403的阻值的比值设计为3:10:23,并为同种类型的电阻,如POLY电阻,在版图绘制时,三枚POLY电阻的走向应完全相同,以确保三枚电阻的阻值受工艺差异的影响完全相同,从而确保三枚电阻的阻值比值一致。即: Preferably, the ratio of the resistance values of the resistor 3401, the resistor 3402 and the resistor 3403 can be designed to be 3:10:23, and is the same type of resistor, such as a POLY resistor. When the layout is drawn, the orientation of the three POLY resistors should be It is identical to ensure that the resistance of the three resistors is exactly the same due to process variations, thus ensuring that the resistance ratios of the three resistors are the same. which is:
Figure PCTCN2014089188-appb-000001
Figure PCTCN2014089188-appb-000001
Figure PCTCN2014089188-appb-000002
Figure PCTCN2014089188-appb-000002
则当VCC=7V时,UA≈6.4V;当VCC=10V时,UB≈6.4V。Then, when VCC=7V, UA≈6.4V; when VCC=10V, UB≈6.4V.
电阻3402的阻值可取为30kΩ,使电阻3401、电阻3402和电阻3403的总阻值为360kΩ,VCC=15V时,有42μA的电流流过,对智能功率模块10的静态功耗的影响可以忽略。The resistance of the resistor 3402 can be taken as 30kΩ, so that the total resistance of the resistor 3401, the resistor 3402 and the resistor 3403 is 360kΩ, and when VCC=15V, 42μA current flows, and the influence on the static power consumption of the smart power module 10 can be neglected. .
根据不同的BCD工艺,为电阻3409设计适当的阻值,为NMOS管3410设计适当的宽长比,时电流源电流为10μA左右,对于目前常见的600V的BCD工艺,可以将电阻3409的阻值设计成100kΩ,NMOS管3410的宽长比设计成5μm/3μm。According to different BCD processes, the appropriate resistance value is designed for the resistor 3409, and the appropriate width-to-length ratio is designed for the NMOS transistor 3410. The current source current is about 10 μA. For the current common 600V BCD process, the resistance of the resistor 3409 can be used. Designed to be 100 kΩ, the width to length ratio of the NMOS transistor 3410 is designed to be 5 μm / 3 μm.
NMOS管3411的大小与NMOS管3410一致,PMOS管3413的大小与PMOS管3412一致,从而使10μA的电流流过稳压二极管3414,对于一般的BCD工艺,稳压二极管在电流为100nA~1mA都能保持恒定的电压。The size of the NMOS transistor 3411 is the same as that of the NMOS transistor 3410. The size of the PMOS transistor 3413 is the same as that of the PMOS transistor 3412, so that a current of 10 μA flows through the Zener diode 3414. For a general BCD process, the Zener diode has a current of 100 nA to 1 mA. Can maintain a constant voltage.
为了进一步降低供电电源波动对ESD耐量增强电路44的特性切换的影响,设计有电容3427用于降低信号传输的速度,根据供电电源的电压波动情况,可将电容3427的容值设计成1pF~100pF,这样能保证ESD耐量增强电路44有迅速的反应速度的同时,对供电电源的波动有一定滤过作用。In order to further reduce the influence of power supply fluctuation on the characteristic switching of the ESD tolerance enhancement circuit 44, a capacitor 3427 is designed to reduce the speed of signal transmission. According to the voltage fluctuation of the power supply, the capacitance of the capacitor 3427 can be designed to be 1pF to 100pF. In this way, the ESD tolerance enhancement circuit 44 can ensure a rapid response speed and a certain filtering effect on the fluctuation of the power supply.
电阻3202的阻值可设计成1MΩ以上,确保在ESD耐量增强电路44呈现电阻特性是,对加载到IGBT管24的栅极电压尽可能大,对IGBT管24的开关速度的影响尽可能小。The resistance of the resistor 3202 can be designed to be 1 MΩ or more, ensuring that the resistance characteristic of the ESD withstand enhancement circuit 44 is such that the gate voltage applied to the IGBT tube 24 is as large as possible, and the influence on the switching speed of the IGBT tube 24 is as small as possible.
电容3203的容值越大,对ESD耐量的增强作用越明显,考虑到一般消费类电子产品的ESD耐量为±2000V,并出于节省面积和成本,可以将电容3203的容值设计成22nF或47nF。The larger the capacitance of the capacitor 3203, the more obvious the enhancement of ESD tolerance. Considering that the ESD tolerance of general consumer electronics is ±2000V, and the space and cost can be saved, the capacitance of the capacitor 3203 can be designed to be 22nF or 47nF.
此外,除图4、图5等示出的智能功率模块之外,本发明还提出了包含上述任一项所述的静电保护装置的智能功率模块(图中未示出);同时,本 发明还提出了包含上述任一项所述的智能功率模块的变频家电(图中未示出)。In addition, in addition to the smart power module shown in FIG. 4, FIG. 5, etc., the present invention also provides an intelligent power module (not shown) including the electrostatic protection device according to any of the above; The invention also proposes a variable frequency home appliance (not shown) comprising the intelligent power module of any of the above.
以上结合附图详细说明了本发明的技术方案,考虑到相关技术中,智能功率模块容易受到静电冲击的影响,因此,本发明提出了一种静电保护装置、一种智能功率模块和一种变频家电,能够在智能功率模块掉电的情况下,避免接地端的高压静电造成对IGBT管的破坏,确保智能功率模块的使用安全性,延长其使用寿命。The technical solution of the present invention is described in detail above with reference to the accompanying drawings. In view of the related art, the intelligent power module is susceptible to electrostatic shock. Therefore, the present invention provides an electrostatic protection device, an intelligent power module and a frequency conversion. The home appliance can avoid the damage of the IGBT tube caused by the high-voltage static electricity of the grounding terminal when the intelligent power module is powered off, ensuring the safety of the intelligent power module and prolonging its service life.
方式二Way two
该方式与方式一的不同在于,该方式通过在驱动芯片的电源停止供电时,及时断开IGBT管的栅极与驱动芯片上对应端口的连接,从而对IGBT进行保护,具体如下:The difference between the method and the first method is that the method protects the IGBT by disconnecting the connection between the gate of the IGBT tube and the corresponding port on the driving chip when the power supply of the driving chip stops supplying power, as follows:
基于图1所示的智能功率模块100的具体结构可知,对于每相线路而言,都包含对应于高压区的上桥臂IGBT管和对应于低压区的下桥臂IGBT管,比如对于U相线路,则IGBT管121为上桥臂、IGBT管124为下桥臂。为了便于说明,下面分别针对上桥臂和下桥臂的IGBT管,对静电保护装置的具体连接关系进行详细说明。Based on the specific structure of the smart power module 100 shown in FIG. 1 , for each phase line, an upper bridge IGBT tube corresponding to the high voltage region and a lower bridge IGBT tube corresponding to the low voltage region are included, for example, for the U phase. For the line, the IGBT tube 121 is the upper arm and the IGBT tube 124 is the lower arm. For convenience of explanation, the specific connection relationship of the electrostatic protection device will be described in detail below for the IGBT tubes of the upper arm and the lower arm.
实施例一 Embodiment 1
图9A示出了根据本发明的一个实施例的用于上桥臂的IGBT管的静电保护装置的电路结构示意图。9A is a circuit diagram showing the electrostatic protection device for an IGBT tube of an upper bridge arm according to an embodiment of the present invention.
如图9A所示,静电保护装置包括:状态判断模块202,连接至智能功率模块,用于判断所述智能功率模块的电源供电状况;连接控制模块204,连接至所述状态判断模块202,用于在所述状态判断模块202判定所述电源供电状况为停止供电的情况下,断开所述智能功率模块中的任一IGBT管的栅极与所述智能功率模块中的驱动芯片上对应的输出端的连接,以及在所述 状态判断模块202判定所述电源供电状况为正常供电的情况下,恢复所述任一IGBT管的栅极与所述驱动芯片上对应的输出端的连接。As shown in FIG. 9A, the electrostatic protection device includes: a state judging module 202 connected to the smart power module for determining a power supply state of the smart power module; and a connection control module 204 connected to the state judging module 202. When the state determining module 202 determines that the power supply condition is to stop power supply, disconnecting the gate of any one of the smart power modules from the driver chip in the smart power module Connection at the output, as well as in the When the state determining module 202 determines that the power supply condition is normal power supply, the connection between the gate of the IGBT tube and the corresponding output terminal on the driving chip is restored.
为了便于说明,在图9A所示的技术方案中,连接控制模块204所连接的是U相线路中的上桥臂IGBT管(即图1所示的IGBT121)。具体地,连接控制模块204连接至该上桥臂IGBT管的栅极。For convenience of explanation, in the technical solution shown in FIG. 9A, the connection control module 204 is connected to the upper bridge IGBT tube (ie, the IGBT 121 shown in FIG. 1) in the U-phase line. Specifically, the connection control module 204 is connected to the gate of the upper bridge IGBT tube.
在该技术方案中,由于当智能功率模块处于工作状态时,电路上的电荷处于动态的流通状态,因而不会产生静电冲击;而当智能功率模块处于非工作状态时,由于电荷无法流通,则大量的静电电荷可能导致对IGBT管的破坏。In this technical solution, since the electric charge on the circuit is in a dynamic circulation state when the intelligent power module is in an operating state, no electrostatic shock is generated; and when the intelligent power module is in an inoperative state, since the electric charge cannot be circulated, A large amount of electrostatic charge can cause damage to the IGBT tube.
因此,通过对智能功率模块的电源供电状况的判断,就能够了解电路中的电荷流通情况,从而在智能功率模块的电源停止供电时,通过对IGBT管的及时保护,以避免受到静电冲击的破坏和影响。Therefore, by judging the power supply status of the intelligent power module, it is possible to understand the charge flow in the circuit, so that when the power supply of the intelligent power module stops supplying power, the IGBT tube is protected in time to avoid damage by electrostatic shock. And influence.
同时,通过在智能功率模块的电源停止供电时,及时断开IGBT管的栅极与驱动芯片上对应端口的连接,使得该IGBT管的栅极相当于处于悬空状态,则静电电荷无法通过IGBT管的栅极和发射极,也就无法造成对IGBT管的破坏,从而有效避免了高压静电对IGBT管的击穿风险。At the same time, when the power supply of the intelligent power module is stopped, the connection between the gate of the IGBT tube and the corresponding port on the driving chip is disconnected in time, so that the gate of the IGBT tube is equivalent to being in a floating state, and the electrostatic charge cannot pass through the IGBT tube. The gate and the emitter can not cause damage to the IGBT tube, thereby effectively avoiding the risk of breakdown of the IGBT tube by the high voltage static electricity.
图9B示出了根据本发明的一个实施例的用于下桥臂的IGBT管的静电保护装置的电路结构示意图。9B is a circuit diagram showing the electrostatic protection device for an IGBT tube of a lower arm according to an embodiment of the present invention.
如图9B所示,相类似地,对于智能功率模块中的下桥臂IGBT管而言,静电保护装置也可以包括:状态判断模块202,连接至智能功率模块,用于判断所述智能功率模块的电源供电状况;连接控制模块204,连接至所述状态判断模块202,用于在所述状态判断模块202判定所述电源供电状况为停止供电的情况下,断开所述智能功率模块中的任一IGBT管的栅极与所述智能功率模块中的驱动芯片上对应的输出端的连接,以及在所述状态判断模块202判定所述电源供电状况为正常供电的情况下,恢复所述任一IGBT管的栅极与所述驱动芯片上对应的输出端的连接。 As shown in FIG. 9B, similarly, for the lower bridge IGBT tube in the smart power module, the static protection device may further include: a state determination module 202 connected to the smart power module for determining the smart power module The power supply condition; the connection control module 204 is connected to the state determination module 202, and configured to disconnect the smart power module when the state determination module 202 determines that the power supply condition is to stop power supply. a connection between a gate of any IGBT tube and a corresponding output terminal of the driving chip in the smart power module, and in a case where the state determining module 202 determines that the power supply condition is normal power supply, recovering any of the A connection of a gate of the IGBT transistor to a corresponding output terminal of the driver chip.
为了便于说明,在图9B所示的技术方案中,连接控制模块204所连接的是U相线路中的下桥臂IGBT管(即图1所示的IGBT124)。具体地,连接控制模块204连接至该下桥臂IGBT管的栅极。For convenience of explanation, in the technical solution shown in FIG. 9B, the connection control module 204 is connected to the lower bridge IGBT tube (ie, the IGBT 124 shown in FIG. 1) in the U-phase line. Specifically, the connection control module 204 is connected to the gate of the lower arm IGBT tube.
在图9A和图9B分别所示的上桥臂和下桥臂的电路连接结构中,作为一种具体的电路结构和连接方式,状态判断模块202具体可以包括:In the circuit connection structure of the upper arm and the lower arm respectively shown in FIG. 9A and FIG. 9B, as a specific circuit structure and connection manner, the state judging module 202 may specifically include:
第一端,连接至所述任一IGBT管对应的供电端,检测对应于所述任一IGBT管的供电电压;第二端,连接至所述任一IGBT管对应的接地端,检测对应于所述任一IGBT管的接地电压;电压比较电路,连接至所述第一端和所述第二端,在所述供电电压与所述接地电压的电压差值大于或等于预设电压值时,判定所述电源供电状态为正常供电,在所述电压差值小于所述预设电压值时,判定所述电源供电状态为停止供电。The first end is connected to the power supply end corresponding to any one of the IGBT tubes, and detects a power supply voltage corresponding to any one of the IGBT tubes; the second end is connected to a corresponding ground end of the any IGBT tube, and the detection corresponds to a ground voltage of any one of the IGBT tubes; a voltage comparison circuit connected to the first end and the second end, when a voltage difference between the supply voltage and the ground voltage is greater than or equal to a preset voltage value And determining that the power supply state is normal power supply, and determining that the power supply state is to stop power supply when the voltage difference is less than the preset voltage value.
其中,对应于图9A所示的情况下,由于上桥臂IGBT管位于高压区,则其接地端为相对的地,即并不为0V,甚至可能是相对于低压区的“高压”,而供电端也是相对于该“低压”侧接地端的“高压”侧。因此,第一端即端点A1,连接至UVB端,而第二端即端点B1,连接至UVS端。Wherein, corresponding to the case shown in FIG. 9A, since the upper bridge arm IGBT tube is located in the high voltage region, the ground end thereof is opposite ground, that is, not 0V, and may even be "high voltage" with respect to the low voltage region, and The power supply terminal is also the "high voltage" side with respect to the "low voltage" side ground terminal. Therefore, the first end, that is, the end point A1, is connected to the UVB end, and the second end, that is, the end point B1, is connected to the UVS end.
对应于图9B所示的情况下,由于下桥臂IGBT管位于低压区,则其接地端理论上为0V,而供电端则是相对于该“低压”侧接地端的“高压”侧,尽管该“高压”侧可能低于上桥IGBT管的接地端电压。因此,第一端即端点A2,连接至驱动电路101的供电电源VDD,而第二端即端点B2,连接至UN端。Corresponding to the case shown in FIG. 9B, since the lower arm IGBT tube is located in the low voltage region, its ground terminal is theoretically 0V, and the power supply terminal is opposite to the "high voltage" side of the "low voltage" side ground terminal, although The "high voltage" side may be lower than the ground terminal voltage of the upper bridge IGBT tube. Therefore, the first terminal, that is, the terminal A2, is connected to the power supply VDD of the driving circuit 101, and the second terminal, that is, the terminal B2, is connected to the UN terminal.
作为一种具体的电源供电状态的检测方式,图9A和图9B中示出的对于某个IGBT管的相对的供电端和接地端的检测,能够对线路上的电压变化进行快速反应,从而迅速判断出当前的电源供电情况,避免掉电瞬间造成IGBT管被高压静电破坏。As a specific detection method of the power supply state, the detection of the opposite power supply terminal and the ground terminal of an IGBT tube shown in FIG. 9A and FIG. 9B can quickly react to the voltage change on the line, thereby quickly determining The current power supply situation is taken to avoid the IGBT tube being damaged by high voltage static electricity when the power is turned off.
当然,对于图1所示的智能功率模块100而言,其上桥臂的三个IGBT管,即IGBT管121、IGBT管122和IGBT管123,其集电极连接电源、发 射极连接电机200,所以受到静电的影响相对较小。Of course, for the smart power module 100 shown in FIG. 1, the three IGBT tubes of the upper arm, that is, the IGBT tube 121, the IGBT tube 122, and the IGBT tube 123, are connected to the power source and the collector. The emitter is connected to the motor 200, so it is relatively less affected by static electricity.
而对于下桥臂的三个IGBT管,即IGBT管124、IGBT管125和IGBT管126,虽然其集电极也连接电机200,但是发射极却与ISO端相连,ISO端是连接MCU的小信号,相对而言更容易受到静电的冲击。For the three IGBT tubes of the lower arm, namely the IGBT tube 124, the IGBT tube 125 and the IGBT tube 126, although the collector is also connected to the motor 200, the emitter is connected to the ISO terminal, and the ISO terminal is a small signal connected to the MCU. Relatively more susceptible to the impact of static electricity.
因此,对于智能功率模块100而言,可以对任意一个或多个IGBT管进行静电保护,以尽可能地降低智能功率模块100受到静电破坏的概率;或者,出于对成本和结构复杂度的考虑,也可以仅对下桥臂的一个或多个IGBT管进行静电保护,同样能够在较大程度上避免智能功率模块100受到静电的破坏。Therefore, for the smart power module 100, any one or more IGBT tubes can be electrostatically protected to minimize the probability of the smart power module 100 being damaged by static electricity; or, due to cost and structural complexity considerations It is also possible to perform electrostatic protection only on one or more IGBT tubes of the lower arm, and also to prevent the intelligent power module 100 from being damaged by static electricity to a large extent.
图10示出了根据本发明的一个实施例的静电保护装置的器件连接结构示意图。Fig. 10 is a view showing a device connection structure of an electrostatic protection device according to an embodiment of the present invention.
如图10所示,在根据本发明的一个实施例的静电保护装置40中,以图2B所示的下桥臂IGBT管为例,对状态判断模块202和连接控制模块204的具体器件连接情况进行详细说明。As shown in FIG. 10, in the electrostatic protection device 40 according to an embodiment of the present invention, the specific device connection status of the state determination module 202 and the connection control module 204 is taken as an example of the lower bridge IGBT tube shown in FIG. 2B. Detailed instructions are given.
1、状态判断模块2021. State determination module 202
由于下桥臂的IGBT管处于低电压区,则在静电保护装置40中,端口VV可以连接至如图1所示的控制电路1000的供电端VCC,即相当于图2B所示的端口A2,以作为静电保护装置40的供电端;而端口GG可以连接至控制电路1000的接地端GND,即相当于图2B所示的端口B2,以作为静电保护装置40的接地端。Since the IGBT tube of the lower arm is in the low voltage region, in the electrostatic protection device 40, the port VV can be connected to the power supply terminal VCC of the control circuit 1000 as shown in FIG. 1, which is equivalent to the port A2 shown in FIG. 2B. As the power supply end of the electrostatic protection device 40, the port GG can be connected to the ground GND of the control circuit 1000, that is, the port B2 shown in FIG. 2B, as the ground end of the electrostatic protection device 40.
电阻401和电阻402依次串联在端口VV和端口GG之间,对电源电压进行分压后,输入比较器408的正输入端;同时,作为电压比较的基准电压,电压源407连接至比较器408的负输入端,以输入基准电压。The resistor 401 and the resistor 402 are sequentially connected in series between the port VV and the port GG, and after being divided by the power supply voltage, input to the positive input terminal of the comparator 408. Meanwhile, as a reference voltage for voltage comparison, the voltage source 407 is connected to the comparator 408. The negative input is used to input the reference voltage.
通过对电阻401、电阻402和电压源407的大小进行准确选择,可以在智能功率模块100的通电时,使得比较器408的正输入端的输入电压大于负输入端的输入电压,从而比较器408输出高电平;而在智能功率模块100 的掉电时,使得比较器408的正输入端的输入电压小于负输入端的输入电压,从而比较器408输出低电平。By accurately selecting the size of the resistor 401, the resistor 402 and the voltage source 407, the input voltage of the positive input terminal of the comparator 408 can be made larger than the input voltage of the negative input terminal when the smart power module 100 is energized, so that the output of the comparator 408 is high. Level; while at the smart power module 100 The power-down causes the input voltage at the positive input of comparator 408 to be less than the input voltage at the negative input, such that comparator 408 outputs a low level.
2、连接控制模块2042. Connection control module 204
而作为一种较为具体的实施方式,连接控制模块204可以包括:开关器件,所述开关器件的控制端连接至所述状态判断模块202、受控端连接在所述任一IGBT管的栅极和所述驱动芯片(如图1所示的控制电路1000)上对应的输出端之间;其中,所述控制端在所述电源供电状况为正常供电时,控制所述受控端导通,以及所述控制端在所述电源供电状况为停止供电时,控制所述受控端断开。As a more specific implementation manner, the connection control module 204 may include: a switching device, the control end of the switching device is connected to the state determining module 202, and the controlled terminal is connected to the gate of any one of the IGBT tubes And the corresponding output end of the driving chip (such as the control circuit 1000 shown in FIG. 1); wherein the control terminal controls the controlled end to be turned on when the power supply condition is normal power supply, And the control end controls the controlled end to be disconnected when the power supply condition is to stop power supply.
具体地,在图10所示的电路结构中,连接控制模块204可以为光耦合器411,包括发光件和受光件。发光件即控制端,其连接至状态判断模块202,具体为比较器408的输出端;受光件即受控端,其一端通过端口G1连接至需要保护的IGBT管的栅极,另一端则通过端口D1连接至控制电路1000上对应于该需要保护的IGBT管的信号输出端,比如当端口G1连接至IGBT管124时,端口D1可以连接至控制电路1000的端口LO1。Specifically, in the circuit configuration shown in FIG. 10, the connection control module 204 may be an optical coupler 411 including a light emitting member and a light receiving member. The illuminating member is the control terminal, which is connected to the state judging module 202, specifically the output end of the comparator 408; the light receiving member is the controlled end, one end of which is connected to the gate of the IGBT tube to be protected through the port G1, and the other end passes The port D1 is connected to a signal output on the control circuit 1000 corresponding to the IGBT tube to be protected, such as when the port G1 is connected to the IGBT tube 124, the port D1 can be connected to the port LO1 of the control circuit 1000.
基于上述连接结构,则当比较器408输出高电平时,光耦合器411的发光件被驱动而发光,使得受光件导通,从而端口G1和端口D1连接,即IGBT管124连接至控制电路1000上的端口LO1;而当比较器408输出低电平时,光耦合器411的发光件停止发光,使得受光件处于非导通状态,从而端口G1和端口D1断开,即IGBT管124与控制电路1000上的端口LO1断开,能够避免静电电荷对IGBT管124造成影响。Based on the above connection structure, when the comparator 408 outputs a high level, the light-emitting member of the photocoupler 411 is driven to emit light, so that the light-receiving member is turned on, so that the port G1 and the port D1 are connected, that is, the IGBT tube 124 is connected to the control circuit 1000. On the upper port LO1; when the comparator 408 outputs a low level, the light-emitting member of the optical coupler 411 stops emitting light, so that the light-receiving member is in a non-conducting state, so that the port G1 and the port D1 are disconnected, that is, the IGBT tube 124 and the control circuit The port LO1 on 1000 is disconnected, which can prevent electrostatic charges from affecting the IGBT tube 124.
在上述的实施例一中,基于对智能功率模块100的电源供电状况的判断,从而IGBT管的栅极的连接情况;但由于智能功率模块100的电源接通后,若电路未进入工作状态,则电路中仍可能存在残留的静电电荷,可能对IGBT管造成一定程度的影响。In the first embodiment described above, based on the judgment of the power supply status of the smart power module 100, the connection of the gate of the IGBT tube is performed; however, if the power of the intelligent power module 100 is turned on, if the circuit does not enter the working state, There may still be residual electrostatic charge in the circuit, which may have a certain degree of influence on the IGBT tube.
因此,下面将结合方式二的实施例二,对于如何避免电路中残留的静电 电荷对IGBT管造成影响进行详细说明。Therefore, the following will be combined with the second embodiment of the second method, how to avoid static electricity remaining in the circuit The effect of charge on the IGBT tube is described in detail.
实施例二 Embodiment 2
仍以对应于图9B所示的实施例为例,即智能功率模块100(如图1所示)中U相的下桥臂IGBT管124,图11示出了根据本发明的另一个实施例的用于下桥臂的IGBT管的静电保护装置的电路结构示意图。Still taking the embodiment corresponding to that shown in FIG. 9B as an example, that is, the U-phase lower arm IGBT tube 124 of the smart power module 100 (shown in FIG. 1), FIG. 11 illustrates another embodiment in accordance with the present invention. Schematic diagram of the circuit structure of the electrostatic protection device for the IGBT tube of the lower arm.
如图11所示,根据本发明的另一个实施例的用于下桥臂的IGBT管的静电保护装置,包括:As shown in FIG. 11, an electrostatic protection device for an IGBT tube of a lower arm according to another embodiment of the present invention includes:
状态判断模块202,连接至智能功率模块,用于判断所述智能功率模块的电源供电状况;电平采样模块206,连接至所述任一IGBT管在所述驱动芯片上对应的输出端或所述驱动芯片上对应于所述输出端的输入端,用于采样对应于所述任一IGBT管的驱动信号的逻辑电平状态。其中,连接控制模块204连接至状态判断模块202和电平采样模块206,用于:The state judging module 202 is connected to the smart power module for determining the power supply status of the smart power module, and the level sampling module 206 is connected to the corresponding output end of the IGBT tube on the driving chip. An input terminal corresponding to the output terminal on the driving chip is configured to sample a logic level state of a driving signal corresponding to the IGBT tube. The connection control module 204 is coupled to the state determination module 202 and the level sampling module 206 for:
在所述逻辑电平状态为高电平且所述电源供电状况为正常供电的情况下,恢复所述任一IGBT管的栅极与所述驱动芯片上对应的输出端的连接;而在其他任意情况下,如逻辑电平状态为低电平或电源供电状况为停止供电,均断开所述智能功率模块中的任一IGBT管的栅极与所述智能功率模块中的驱动芯片上对应的输出端的连接。Recovering the connection between the gate of any one of the IGBT tubes and the corresponding output terminal on the driving chip in a case where the logic level state is a high level and the power supply condition is a normal power supply; In the case, if the logic level state is low level or the power supply condition is to stop power supply, the gate of any one of the IGBT tubes in the smart power module is disconnected from the corresponding driver chip in the smart power module. The connection at the output.
在该技术方案中,在智能功率模块正常供电的情况下,进一步对所述任一IGBT管对应的驱动控制信号的逻辑电平状态进行采样,使得仅在该电平状态为高电平时,即智能功率模块真正进入工作状态之后,才允许接通所述任一IGBT管的栅极,避免电路中残留的静电电荷对IGBT管造成影响,从而有助于进一步提高智能功率模块的使用安全性。In the technical solution, in the case that the intelligent power module is normally powered, the logic level state of the driving control signal corresponding to any one of the IGBT tubes is further sampled, so that only when the level state is high level, After the smart power module actually enters the working state, it is allowed to turn on the gate of any of the IGBT tubes to prevent the residual electrostatic charge in the circuit from affecting the IGBT tube, thereby contributing to further improving the safety of the smart power module.
对应于图11中提出了静电保护装置,图12示出了根据本发明的另一个实施例的静电保护装置的器件连接结构示意图。Corresponding to the electrostatic protection device proposed in Fig. 11, Fig. 12 is a view showing the device connection structure of the electrostatic protection device according to another embodiment of the present invention.
如图12所示,在根据本发明的一个实施例的静电保护装置40中,以图4所示的下桥臂IGBT管为例,对状态判断模块202、连接控制模块204和 电平采样模块206的具体器件连接情况进行详细说明。As shown in FIG. 12, in the electrostatic protection device 40 according to an embodiment of the present invention, the state control module 202, the connection control module 204, and the lower bridge IGBT tube shown in FIG. 4 are taken as an example. The specific device connection of the level sampling module 206 will be described in detail.
1、状态判断模块2021. State determination module 202
由于下桥臂的IGBT管处于低电压区,则在静电保护装置40中,端口VV可以连接至如图1所示的控制电路1000的供电端VCC,即相当于图2B所示的端口A2,以作为静电保护装置40的供电端;而端口GG可以连接至控制电路1000的接地端GND,即相当于图9B所示的端口B2,以作为静电保护装置40的接地端。Since the IGBT tube of the lower arm is in the low voltage region, in the electrostatic protection device 40, the port VV can be connected to the power supply terminal VCC of the control circuit 1000 as shown in FIG. 1, which is equivalent to the port A2 shown in FIG. 2B. The port GG can be connected to the ground terminal GND of the control circuit 1000, that is, the port B2 shown in FIG. 9B, as the ground terminal of the electrostatic protection device 40.
电阻401和电阻402依次串联在端口VV和端口GG之间,对电源电压进行分压后,输入比较器408的正输入端;同时,作为电压比较的基准电压,电压源407连接至比较器408的负输入端,以输入基准电压。The resistor 401 and the resistor 402 are sequentially connected in series between the port VV and the port GG, and after being divided by the power supply voltage, input to the positive input terminal of the comparator 408. Meanwhile, as a reference voltage for voltage comparison, the voltage source 407 is connected to the comparator 408. The negative input is used to input the reference voltage.
通过对电阻401、电阻402和电压源407的大小进行准确选择,可以在智能功率模块100的通电时,使得比较器408的正输入端的输入电压大于负输入端的输入电压,从而比较器408输出高电平;而在智能功率模块100的掉电时,使得比较器408的正输入端的输入电压小于负输入端的输入电压,从而比较器408输出低电平。By accurately selecting the size of the resistor 401, the resistor 402 and the voltage source 407, the input voltage of the positive input terminal of the comparator 408 can be made larger than the input voltage of the negative input terminal when the smart power module 100 is energized, so that the output of the comparator 408 is high. The level is; when the smart power module 100 is powered down, the input voltage of the positive input terminal of the comparator 408 is made smaller than the input voltage of the negative input terminal, so that the comparator 408 outputs a low level.
2、电平采样模块2062. Level sampling module 206
电平采样模块206的一端连接至连接控制模块204,另一端(即端口E1)连接至当前需要保护的IGBT管(如上述的IGBT管124)在驱动芯片(如上述的控制电路1000)上对应的输出端或所述驱动芯片上对应于所述输出端的输入端。One end of the level sampling module 206 is connected to the connection control module 204, and the other end (ie, the port E1) is connected to the IGBT tube (such as the IGBT tube 124 described above) that needs to be protected, corresponding to the driving chip (such as the above-mentioned control circuit 1000). An output or an input on the driver chip corresponding to the output.
比如以对图1所示的IGBT管124进行静电保护为例,则端口E1应当连接至控制电路1000上对应于IGBT管124的信号输出端口LO1,或者连接至对应于端口LO1的输入端口LIN1。其中,当选择连接至输入端口LIN1时,有助于提高静电保护装置40的反应速度。For example, in the case of electrostatic protection of the IGBT tube 124 shown in FIG. 1, the port E1 should be connected to the signal output port LO1 of the control circuit 1000 corresponding to the IGBT tube 124, or to the input port LIN1 corresponding to the port LO1. Among them, when the connection to the input port LIN1 is selected, it helps to increase the reaction speed of the electrostatic protection device 40.
进一步地,电平采样模块206中还可以包含串接的非门403和非门404,从而有助于对输入IGBT管的驱动信号进行整形,消除干扰。 Further, the level sampling module 206 may further include a serially connected NOT gate 403 and a NOT gate 404, thereby facilitating shaping of the driving signal input to the IGBT tube to eliminate interference.
3、连接控制模块2043. Connection control module 204
作为一种较为具体的实施方式,连接控制模块204可以包括:As a more specific implementation manner, the connection control module 204 can include:
1)触发器410,所述触发器410包括:复位端,连接至所述状态判断模块202,用于获取所述电源供电状况;置位端,连接至所述电平采样模块206,用于获取对应于所述任一IGBT管的驱动信号的逻辑电平状态;输出端,在所述逻辑电平状态为高电平且所述电源供电状况为正常供电的情况下,输出恢复信号,否则输出断开信号。1) a flip-flop 410, the flip-flop 410 includes a reset terminal connected to the state determining module 202 for acquiring the power supply condition; and a set terminal connected to the level sampling module 206 for Obtaining a logic level state corresponding to a driving signal of any one of the IGBT tubes; and outputting a recovery signal when the logic level state is a high level and the power supply condition is a normal power supply, otherwise Output disconnect signal.
作为一种具体的实施方式,图12中所示的触发器410为RS触发器,则其复位端为R端、置位端为S端、输出端为Q端。其中,Q端在初始状态下输出低电平,即断开信号;R端在输入高电平时复位,则在比较器408的输出端与R端之间添加了非门409,以使得在比较器408的正输入端电压低于负输入端电压(即智能功率模块掉电)时,向R端输入高电平,以对RS触发器进行置位。As a specific implementation manner, the flip-flop 410 shown in FIG. 12 is an RS flip-flop, and the reset terminal is the R terminal, the set terminal is the S terminal, and the output terminal is the Q terminal. Wherein, the Q terminal outputs a low level in an initial state, that is, an off signal; when the R terminal is reset at a high level, a NOT gate 409 is added between the output end of the comparator 408 and the R terminal, so that When the positive input voltage of the 408 is lower than the negative input voltage (ie, the smart power module is powered down), a high level is input to the R terminal to set the RS flip-flop.
基于RS触发器的触发规则,使得在R端输入高电平时,无论S端电平为何,Q端总是输出低电平,即断开信号;而在R端输入低电平时,则若S端输入高电平,将使得Q端输出高电平,即恢复信号。Based on the triggering rule of the RS flip-flop, when the high level is input to the R terminal, regardless of the level of the S terminal, the Q terminal always outputs a low level, that is, the signal is turned off; and when the R terminal inputs a low level, if the S is low, When the input is high, the Q terminal will output a high level, that is, the signal will be restored.
2)开关器件,所述开关器件的控制端连接至所述触发器410的输出端、受控端连接在所述任一IGBT管的栅极和所述驱动芯片上对应的输出端之间;其中,所述控制端根据所述恢复信号控制所述受控端导通,或根据所述断开信号控制所述受控端断开。2) a switching device, wherein a control end of the switching device is connected to an output end of the flip-flop 410, and a controlled end is connected between a gate of the any IGBT tube and a corresponding output end of the driving chip; The control end controls the controlled end to be turned on according to the recovery signal, or controls the controlled end to be disconnected according to the disconnection signal.
具体地,在图12所示的电路结构中,开关器件可以为光耦合器411,包括发光件和受光件。发光件即控制端,其连接至触发器410的输出端;受光件即受控端,其一端通过端口G1连接至需要保护的IGBT管的栅极,另一端则通过端口D1连接至控制电路1000上对应于该需要保护的IGBT管的信号输出端,比如当端口G1连接至IGBT管124时,端口D1可以连接至控制电路1000的端口LO1。 Specifically, in the circuit configuration shown in FIG. 12, the switching device may be an optical coupler 411 including a light emitting member and a light receiving member. The light-emitting member is a control end connected to the output end of the flip-flop 410; the light-receiving member is a controlled end, one end of which is connected to the gate of the IGBT tube to be protected through the port G1, and the other end is connected to the control circuit 1000 through the port D1. The signal output terminal corresponding to the IGBT tube to be protected, for example, when the port G1 is connected to the IGBT tube 124, the port D1 can be connected to the port LO1 of the control circuit 1000.
基于上述连接结构,则当触发器410输出高电平时,光耦合器411的发光件被驱动而发光,使得受光件导通,从而端口G1和端口D1连接,即IGBT管124连接至控制电路1000上的端口LO1;而当触发器410输出低电平时,光耦合器411的发光件停止发光,使得受光件处于非导通状态,从而端口G1和端口D1断开,即IGBT管124与控制电路1000上的端口LO1断开,能够避免静电电荷对IGBT管124造成影响。Based on the above connection structure, when the flip-flop 410 outputs a high level, the light-emitting member of the photocoupler 411 is driven to emit light, so that the light-receiving member is turned on, so that the port G1 and the port D1 are connected, that is, the IGBT tube 124 is connected to the control circuit 1000. The upper port LO1; and when the flip-flop 410 outputs a low level, the light-emitting member of the photocoupler 411 stops emitting light, so that the light-receiving member is in a non-conducting state, so that the port G1 and the port D1 are disconnected, that is, the IGBT tube 124 and the control circuit The port LO1 on 1000 is disconnected, which can prevent electrostatic charges from affecting the IGBT tube 124.
在上述的方式二的实施例一的图10和实施例二的图12中,均以单个IGBT管对应的静电保护的元器件进行了描述;下面以图12所示的实施例二为例,结合图13对智能功率模块的整个下桥臂对应的静电保护装置40进行详细描述,其中,图13示出了根据本发明的一个实施例的静电保护装置的整体器件连接结构示意图。In FIG. 10 of the first embodiment and FIG. 12 of the second embodiment, the components of the electrostatic protection corresponding to the single IGBT tube are described; the second embodiment shown in FIG. 12 is taken as an example. The electrostatic protection device 40 corresponding to the entire lower arm of the smart power module will be described in detail with reference to FIG. 13, wherein FIG. 13 is a schematic diagram showing the overall device connection structure of the electrostatic protection device according to an embodiment of the present invention.
一、电路结构First, the circuit structure
如图13所示,根据本发明的一个实施例的静电保护装置40的结构包括:As shown in FIG. 13, the structure of the electrostatic protection device 40 according to an embodiment of the present invention includes:
D1端连接非门403的输入端,所述非门403的输出端连接非门404的输入端,所述非门404的输出端连接光耦411的第一接触点;E1端连接非门405的输入端,所述非门405的输出端连接非门406的输入端,所述非门406的输出端连接RS触发器410的S输入端;VV端连接电阻401的一端,所述电阻401的另一端连接电阻402的一端和电压比较器408的正端,所述电阻402的另一端接GG端。The D1 end is connected to the input end of the NOT gate 403, the output end of the NOT gate 403 is connected to the input end of the NOT gate 404, the output end of the NOT gate 404 is connected to the first contact point of the optocoupler 411, and the E1 end is connected to the NOT gate 405. The input end of the NOT gate 405 is connected to the input end of the NOT gate 406, the output end of the NOT gate 406 is connected to the S input terminal of the RS flip-flop 410; the VV terminal is connected to one end of the resistor 401, and the resistor 401 The other end of the resistor 402 is connected to one end of the resistor 402 and the positive terminal of the voltage comparator 408. The other end of the resistor 402 is connected to the GG terminal.
电压源407的正端接所述电压比较器408的负端,所述电压源407的负端接GG端;所述电压比较器408的输出端接非门409的输入端,所述非门409的输出端接所述RS触发器410的R输入端;所述RS触发器的Q输出端接所述光耦411的正输入端,所述光耦411的负输入端接GG端;所述光耦411的第二接触点接G1端。The positive terminal of the voltage source 407 is connected to the negative terminal of the voltage comparator 408, and the negative terminal of the voltage source 407 is connected to the GG terminal. The output terminal of the voltage comparator 408 is connected to the input terminal of the NOT gate 409. The output terminal of 409 is connected to the R input end of the RS flip-flop 410; the Q output end of the RS flip-flop is connected to the positive input end of the optocoupler 411, and the negative input end of the optocoupler 411 is connected to the GG end; The second contact point of the optocoupler 411 is connected to the G1 terminal.
D2端连接非门503的输入端,所述非门503的输出端连接非门504的输入端,所述非门504的输出端连接光耦511的第一接触点;E2端连接非 门505的输入端,所述非门505的输出端连接非门506的输入端,所述非门506的输出端连接RS触发器510的S输入端;VV端连接电阻501的一端,所述电阻501的另一端连接电阻502的一端和电压比较器508的正端,所述电阻502的另一端接GG端。The D2 terminal is connected to the input end of the NOT gate 503, the output end of the NOT gate 503 is connected to the input end of the NOT gate 504, the output end of the NOT gate 504 is connected to the first contact point of the optocoupler 511; An input end of the gate 505, an output end of the NOT gate 505 is connected to an input end of the NOT gate 506, an output end of the NOT gate 506 is connected to an S input end of the RS flip-flop 510; and a VV end is connected to one end of the resistor 501, The other end of the resistor 501 is connected to one end of the resistor 502 and the positive terminal of the voltage comparator 508, and the other end of the resistor 502 is connected to the GG terminal.
电压源507的正端接所述电压比较器508的负端,所述电压源507的负端接GG端;所述电压比较器508的输出端接非门509的输入端,所述非门509的输出端接所述RS触发器510的R输入端;所述RS触发器的Q输出端接所述光耦511的正输入端,所述光耦511的负输入端接GG端;所述光耦511的第二接触点接G2端。The positive terminal of the voltage source 507 is connected to the negative terminal of the voltage comparator 508, the negative terminal of the voltage source 507 is connected to the GG terminal; the output terminal of the voltage comparator 508 is connected to the input terminal of the NOT gate 509, the NOT gate The output end of the 509 is connected to the R input end of the RS flip-flop 510; the Q output end of the RS flip-flop is connected to the positive input end of the optocoupler 511, and the negative input end of the optocoupler 511 is connected to the GG end; The second contact point of the optocoupler 511 is connected to the G2 terminal.
D3端连接非门603的输入端,所述非门603的输出端连接非门604的输入端,所述非门604的输出端连接光耦611的第一接触点;E3端连接非门605的输入端,所述非门605的输出端连接非门606的输入端,所述非门606的输出端连接RS触发器610的S输入端;VV端连接电阻601的一端,所述电阻601的另一端连接电阻602的一端和电压比较器608的正端,所述电阻602的另一端接GG端。The D3 terminal is connected to the input end of the NOT gate 603, the output end of the NOT gate 603 is connected to the input end of the NOT gate 604, the output end of the NOT gate 604 is connected to the first contact point of the optocoupler 611, and the E3 terminal is connected to the NOT gate 605. The input end of the NOT gate 605 is connected to the input end of the NOT gate 606, the output end of the NOT gate 606 is connected to the S input terminal of the RS flip-flop 610; the VV terminal is connected to one end of the resistor 601, and the resistor 601 The other end of the resistor 602 is connected to one end of the resistor 602 and the positive terminal of the voltage comparator 608, and the other end of the resistor 602 is connected to the GG terminal.
电压源607的正端接所述电压比较器608的负端,所述电压源607的负端接GG端;所述电压比较器608的输出端接非门609的输入端,所述非门609的输出端接所述RS触发器610的R输入端;所述RS触发器的Q输出端接所述光耦611的正输入端,所述光耦611的负输入端接GG端;所述光耦611的第二接触点接G3端。The positive terminal of the voltage source 607 is connected to the negative terminal of the voltage comparator 608, the negative terminal of the voltage source 607 is connected to the GG terminal; the output terminal of the voltage comparator 608 is connected to the input terminal of the NOT gate 609, the NOT gate The output terminal of 609 is connected to the R input end of the RS flip-flop 610; the Q output end of the RS flip-flop is connected to the positive input end of the optocoupler 611, and the negative input end of the optocoupler 611 is connected to the GG end; The second contact point of the optocoupler 611 is connected to the G3 terminal.
二、工作原理Second, the working principle
下面说明基于图13所示的实施例结构的工作原理。其中,由于从D1、E1到G1,从D2、E2到G2,从D3、E3到G3,三组电路结构完全一致,因而以从D1、E1到G1为例进行说明:The operation of the structure based on the embodiment shown in Fig. 13 will be described below. Among them, since D1, E1 to G1, from D2, E2 to G2, and from D3, E3 to G3, the three sets of circuit structures are completely identical, so the description from D1, E1 to G1 is taken as an example:
1、未上电1, not powered
当VV端尚未上电时,所述静电增强电路40(相当于上述的静电保护 装置)不工作,所述光耦(即光耦合器)411的第一接触点和第二接触点断开,因此D1与G1处于断开状态;这保证了在电源未上电时,IGBT管的栅极悬空,不与电路的其他触点接触,避免遭受静电冲击。When the VV terminal is not powered, the static electricity enhancement circuit 40 (corresponding to the above electrostatic protection) The device does not work, the first contact point and the second contact point of the optocoupler (ie, optical coupler) 411 are disconnected, so D1 and G1 are in an off state; this ensures that the IGBT tube is not powered when the power supply is not powered. The gate is suspended and does not come into contact with other contacts of the circuit to avoid electrostatic shock.
2、开始上电2, start to power on
当VV端电压开始上升,所述静电增强电路40开始运作,初始状态下,所述RS触发器411的Q输出端输出低电平,因此所述光耦411未开通,D1和G1保持断开状态;VV端的电压经过所述电阻401和所述电阻402的分压,所述电压比较器408的正端获得电压V+。When the VV terminal voltage starts to rise, the electrostatic enhancement circuit 40 starts to operate. In the initial state, the Q output terminal of the RS flip-flop 411 outputs a low level, so the optocoupler 411 is not turned on, and D1 and G1 remain disconnected. State; the voltage at the VV terminal is divided by the resistor 401 and the resistor 402, and the positive terminal of the voltage comparator 408 obtains a voltage V+.
3、上电阶段一3. Power-on phase one
当VV端电压上升低于某一特定值VTH时,V+的电压小于所述电压源的电压V-,即所述电压比较器408的正端电压小于负端电压时,所述电压比较器408的输出端电压为低电平,经过所述非门409后变为高电平,即所述RS触发器411被复位,所述RS触发器411的Q输出端保持低电平不变。When the VV terminal voltage rises below a certain value V TH , the voltage of V+ is less than the voltage V− of the voltage source, that is, when the positive terminal voltage of the voltage comparator 408 is less than the negative terminal voltage, the voltage comparator The output voltage of 408 is low level, and becomes high after passing through the NOT gate 409, that is, the RS flip-flop 411 is reset, and the Q output terminal of the RS flip-flop 411 is kept at a low level.
4、上电阶段二4, power on stage two
当V+的电压大于所述电压源的电压V-时,即所述电压比较器408的正端电压大于负端电压时,所述电压比较器408的输出端电压从低电平变为高电平,经过所述非门409后变为低电平,即所述RS触发器411的复位端R端为低电平,这时如果E1未有高电平信号,即所述RS触发器411的置位端S端未获得高电平信号,所述RS触发器411的Q输出端仍会保持低电平不变,而当E1的第一个高电平来临时,即所述智能功率模块10正式开始工作时,E1的高电平经过所述非门505和所述非门506后在所述RS触发器410的置位端S端产生高电平,从而使所述RS触发器410的Q输出端从低电平变为高电平,使所述光耦411开通,所述光耦411的第一接触点和第二接触点产生电接触,使D1的信号可以直接传输到G1;在E1的第一次高电平来临后,E1的电压重新变成低电平,但由于所述RS触发器410的保持作用,所述RS触发器410的Q输出端的高电平得到保持,使所述光耦411保 持在导通状态,D1的信号可以持续传送到G1,使所述智能功率模块10保持得以保持正常工作。When the voltage of V+ is greater than the voltage V- of the voltage source, that is, when the positive terminal voltage of the voltage comparator 408 is greater than the negative terminal voltage, the voltage of the output terminal of the voltage comparator 408 changes from a low level to a high level. After the NAND gate 409 passes, the R terminal of the RS flip-flop 411 is at a low level, and if the E1 does not have a high-level signal, the RS flip-flop 411 The S terminal of the set terminal does not obtain a high level signal, and the Q output of the RS flip-flop 411 remains at a low level, and when the first high level of E1 comes, the smart power When the module 10 officially starts working, a high level of E1 passes through the NOT gate 505 and the NOT gate 506 to generate a high level at the set terminal S end of the RS flip-flop 410, thereby causing the RS flip-flop. The Q output of 410 changes from a low level to a high level, causing the optocoupler 411 to be turned on, and the first contact point and the second contact point of the optocoupler 411 generate electrical contact, so that the signal of D1 can be directly transmitted to G1; after the first high level of E1 comes, the voltage of E1 goes back to low level, but due to the holding action of the RS flip-flop 410, the RS touch High Q output 410 is maintained, the retention optocoupler 411 Holding in the on state, the signal of D1 can be continuously transmitted to G1, so that the intelligent power module 10 remains kept in normal operation.
5、掉电5, power down
当所述智能功率模块10停止工作时,VV电压由高变低,当降低到低于VTH时,V+电压小于V-电压,从而使所述电压比较器408输出低电平,经过所述非门509后变成高电平,即所述RS触发器410的R端为高电平,所述RS触发器410被复位,所述RS触发器410的Q端输出低电平,从而使所述光耦411关断,G2重新处于悬空状态而不与其余各点产生电连接;这时,因为所述智能功率模块10已经准备停止工作,电源已处于下降状态,E1端一般不会再出现高电平,但即使E1因为噪声等原因出现高电平并经过所述非门505和所述非门506的两次滤波后仍传输至所述RS触发器510的S端,由于所述RS触发器510的保持作用,R端和S端同时为高电平时,所述RS触发器510的Q端仍能保持低电平,使G1可靠悬空。When the intelligent power module 10 stops operating, the VV voltage changes from high to low, and when lowered to below VTH , the V+ voltage is lower than the V-voltage, so that the voltage comparator 408 outputs a low level, after the After the NOT gate 509 becomes a high level, that is, the R terminal of the RS flip-flop 410 is at a high level, the RS flip-flop 410 is reset, and the Q terminal of the RS flip-flop 410 outputs a low level, thereby The optocoupler 411 is turned off, and G2 is again in a floating state without making electrical connection with the remaining points; at this time, since the smart power module 10 is ready to stop working, the power supply is already in a down state, and the E1 end generally does not A high level occurs, but even if E1 appears high level due to noise or the like and is transmitted to the S terminal of the RS flip-flop 510 after being subjected to two filtering by the NOT gate 505 and the NOT gate 506, The holding action of the RS flip-flop 510, when the R terminal and the S terminal are simultaneously at a high level, the Q terminal of the RS flip-flop 510 can still maintain a low level, so that G1 is reliably suspended.
三、取值选择Third, the value of choice
所述电压源407可取值为3V,即V-=3V,所述电阻401和所述电阻402的阻值比例可取值为1:1。The voltage source 407 can take a value of 3V, that is, V-=3V, and the resistance ratio of the resistor 401 and the resistor 402 can be 1:1.
当VV<6V时:
Figure PCTCN2014089188-appb-000003
从而V+<V-,所述电压比较器408输出低电平;
When VV<6V:
Figure PCTCN2014089188-appb-000003
Thus V+<V-, the voltage comparator 408 outputs a low level;
当VV>6V时:
Figure PCTCN2014089188-appb-000004
从而V+>V-,所述电压比较器408输出高电平,即这时的VTH=6V。
When VV>6V:
Figure PCTCN2014089188-appb-000004
Thus V+>V-, the voltage comparator 408 outputs a high level, that is, VTH=6V at this time.
在所述智能功率模块10正常工作时,VV一般为15V,远大于6V,所以能使所述电压比较器408可靠输出高电平;在所述智能功率模块10停止工作时,VV从15V开始下降,由于稳压电容等的作用,开始时会下降得很快,一般会很快达到4~5V以下的电压,而要完全到达0V会有一个比较长的拖尾,因为VTH设置成6V,所以所述电压比较器408能在VV开始掉电 的瞬间就做出反应,让G1迅速进入悬空状态。When the smart power module 10 is in normal operation, the VV is generally 15V, which is much larger than 6V, so that the voltage comparator 408 can be reliably outputted with a high level; when the intelligent power module 10 stops working, the VV starts from 15V. Drop, due to the role of the voltage regulator capacitor, etc., it will drop very quickly at the beginning, generally will quickly reach the voltage below 4 ~ 5V, and to reach 0V completely will have a longer tail, because V TH is set to 6V Therefore, the voltage comparator 408 can react at the moment when the VV starts to be powered down, and the G1 quickly enters a floating state.
当然,对于开关器件而言,选择方式有很多,即本领域技术人员能够根据自身的实际需求,实现对开关器件的选择。比如作为另一种较为具体的实施方式,图14示出了根据本发明的另一个实施例的静电保护装置的整体器件连接结构示意图。Of course, for the switching device, there are many ways to select, that is, those skilled in the art can realize the selection of the switching device according to their actual needs. For example, as another more specific embodiment, FIG. 14 is a schematic diagram showing the overall device connection structure of an electrostatic protection device according to another embodiment of the present invention.
如图14所示,将光耦411等替换成MOSFET管412等,其具体结构包括:As shown in FIG. 14, the optocoupler 411 and the like are replaced with a MOSFET tube 412 and the like, and the specific structure thereof includes:
所述非门404的输出端与MOSFET管412的漏极相连,所述RS触发器410的Q输出端与所述MOSFET管412的栅极相连,所述MOSFET管412的衬底与源极相连并接G1。The output of the NOT gate 404 is connected to the drain of the MOSFET 412, the Q output of the RS flip-flop 410 is connected to the gate of the MOSFET 412, and the substrate of the MOSFET 412 is connected to the source. Connected to G1.
所述非门504的输出端与MOSFET管512的漏极相连,所述RS触发器510的Q输出端与所述MOSFET管512的栅极相连,所述MOSFET管512的衬底与源极相连并接G2。The output of the NOT gate 504 is connected to the drain of the MOSFET 512, the Q output of the RS flip-flop 510 is connected to the gate of the MOSFET 512, and the substrate of the MOSFET 512 is connected to the source. Connected to G2.
所述非门604的输出端与MOSFET管612的漏极相连,所述RS触发器610的Q输出端与所述MOSFET管612的栅极相连,所述MOSFET管612的衬底与源极相连并接G3。The output of the NOT gate 604 is connected to the drain of the MOSFET 612, the Q output of the RS flip-flop 610 is connected to the gate of the MOSFET 612, and the substrate of the MOSFET 612 is connected to the source. Connected to G3.
MOSFET管(即MOSFET管412、MOSFET管512或MOSFET管612)在此处作为模拟开关,作用光耦(即光耦411、光耦511或光耦611)类似:The MOSFET (ie, MOSFET 412, MOSFET 512, or MOSFET 612) acts as an analog switch here, and the optocoupler (ie, optocoupler 411, optocoupler 511, or optocoupler 611) is similar:
当MOSFET管的栅极为高电平时,MOSFET管的漏极与源极导通;当MOSFET管的栅极为低电平时,MOSFET管的漏极与源极截止。When the gate of the MOSFET is high, the drain and source of the MOSFET are turned on; when the gate of the MOSFET is low, the drain and source of the MOSFET are turned off.
当然,基于不同的需求和应用场合,用户可以选择实际使用光耦或MOSFET管等不同的开关器件;如光耦的导通和隔离效果相对更好,而MOSFET管的成本则相对更高。Of course, based on different needs and applications, users can choose to use different switching devices such as optocouplers or MOSFETs; for example, the optocoupler has better conduction and isolation effects, while the cost of MOSFETs is relatively higher.
以上述的实施例二为例,图15示出了根据本发明的一个实施例的包含静电保护装置的智能功率模块的结构示意图。Taking the second embodiment as an example, FIG. 15 shows a schematic structural diagram of an intelligent power module including an electrostatic protection device according to an embodiment of the present invention.
一、电路结构 First, the circuit structure
如图15所示,根据本发明的一个实施例的包含静电保护装置40的智能功率模块10的结构包括:As shown in FIG. 15, the structure of the smart power module 10 including the electrostatic protection device 40 according to an embodiment of the present invention includes:
所述智能功率模块10的VDD端作为控制电路11的低压区电源正极VCC、静电增强电路(相当于上述的静电保护装置)40的电源正极VV,并与PMOS管50的VDD是所述智能功率模块10的低压区供电电源,VDD一般为15V。The VDD end of the smart power module 10 serves as the power supply positive VV of the low voltage region power supply positive VCC of the control circuit 11, the power supply positive voltage VV of the electrostatic enhancement circuit (corresponding to the above electrostatic protection device) 40, and the VDD of the PMOS transistor 50 is the smart power. Module 10's low-voltage zone power supply, VDD is typically 15V.
所述控制电路11的HIN1端作为所述智能功率模块10的U相上桥臂输入端UHIN;所述控制电路11的HIN2端作为所述智能功率模块10的V相上桥臂输入端VHIN;所述控制电路11的HIN3端作为所述智能功率模块10的W相上桥臂输入端WHIN;所述控制电路11的LIN1端与所述静电增强电路40的E1端相连,并作为所述智能功率模块10的U相下桥臂输入端ULIN;所述控制电路11的LIN2端与所述静电增强电路40的E2端相连,并作为所述智能功率模块10的V相下桥臂输入端VLIN;所述控制电路11的LIN3端与所述静电增强电路40的E3端相连,并作为所述智能功率模块10的W相下桥臂输入端WLIN;在此,所述智能功率模块10的U、V、W三相的六路输入接收0~5V的输入信号。The HIN1 end of the control circuit 11 serves as the U-phase upper arm input end UHIN of the intelligent power module 10; the HIN2 end of the control circuit 11 serves as the V-phase upper arm input end VHIN of the intelligent power module 10; The HIN3 end of the control circuit 11 serves as the W-phase upper arm input terminal WHIN of the intelligent power module 10; the LIN1 end of the control circuit 11 is connected to the E1 end of the electrostatic enhancement circuit 40, and serves as the smart The U-phase lower arm input terminal ULIN of the power module 10; the LIN2 end of the control circuit 11 is connected to the E2 end of the electrostatic enhancement circuit 40, and serves as the V-phase lower arm input end VLIN of the intelligent power module 10 The LIN3 end of the control circuit 11 is connected to the E3 end of the electrostatic enhancement circuit 40, and serves as the W-phase lower arm input terminal WLIN of the intelligent power module 10; here, the U of the intelligent power module 10 The six inputs of the three phases of V, W receive 0 to 5V input signals.
所述控制电路11的GND端与所述静电增强电路40的电源负极GG相连,并作为所述智能功率模块10的低压区供电电源负端COM。The GND end of the control circuit 11 is connected to the power supply negative terminal GG of the static electricity enhancement circuit 40, and serves as the low-voltage power supply negative terminal COM of the intelligent power module 10.
所述控制电路11的VB1端与PMOS管41的源极和衬底相连,并作为所述智能功率模块10的U相高压区供电电源正端UVB;所述控制电路11的OUT1端与所述PMOS管41的栅极、NMOS管42的栅极相连;所述PMOS管41的漏极与所述NMOS管42的漏极相连并记为HO1端,HO1端与U相上桥臂IGBT管21的栅极相连;所述控制电路11的VS1端与所述NMOS管42的源极和衬底、所述IGBT管21的射极、FRD管41的阳极、U相下桥臂IGBT管24的集电极、FRD管14的阴极相连,并作为所述智能功率模块10的U相高压区供电电源负端U。 The VB1 end of the control circuit 11 is connected to the source of the PMOS transistor 41 and the substrate, and serves as the U-phase high voltage region power supply positive terminal UVB of the intelligent power module 10; the OUT1 end of the control circuit 11 and the The gate of the PMOS transistor 41 and the gate of the NMOS transistor 42 are connected; the drain of the PMOS transistor 41 is connected to the drain of the NMOS transistor 42 and is referred to as the HO1 terminal, and the HO1 terminal and the U-phase upper arm IGBT tube 21 are connected. The gate of the control circuit 11 is connected to the source and the substrate of the NMOS transistor 42 , the emitter of the IGBT transistor 21 , the anode of the FRD transistor 41 , and the U-phase lower arm IGBT tube 24 . The collector, the cathode of the FRD tube 14 is connected, and serves as the U-phase high voltage region power supply negative terminal U of the intelligent power module 10.
所述控制电路11的VB2端与PMOS管44的源极和衬底相连,并作为所述智能功率模块10的V相高压区供电电源正端VVB;所述控制电路11的OUT2端与所述PMOS管44的栅极、NMOS管45的栅极相连;所述PMOS管44的漏极与所述NMOS管45的漏极相连并记为HO2端,HO2端与V相上桥臂IGBT管22的栅极相连;所述控制电路11的VS2端与所述NMOS管45的源极和衬底、所述IGBT管22的射极、FRD管12的阳极、U相下桥臂IGBT管25的集电极、FRD管15的阴极相连,并作为所述智能功率模块10的V相高压区供电电源负端V。The VB2 end of the control circuit 11 is connected to the source of the PMOS transistor 44 and the substrate, and serves as the V-phase high voltage region power supply positive terminal VVB of the intelligent power module 10; the OUT2 end of the control circuit 11 is The gate of the PMOS transistor 44 and the gate of the NMOS transistor 45 are connected; the drain of the PMOS transistor 44 is connected to the drain of the NMOS transistor 45 and is referred to as the HO2 terminal, and the HO2 terminal and the V-phase upper arm IGBT transistor 22 are connected. The gate of the control circuit 11 is connected to the source and the substrate of the NMOS transistor 45, the emitter of the IGBT transistor 22, the anode of the FRD tube 12, and the U-phase lower arm IGBT tube 25. The collector, the cathode of the FRD tube 15 is connected, and serves as the negative terminal V of the V-phase high voltage region of the intelligent power module 10.
所述控制电路11的VB3端与PMOS管44的源极和衬底相连,并作为所述智能功率模块100的V相高压区供电电源正端VVB;所述控制电路11的OUT3端与所述PMOS管47的栅极、NMOS管48的栅极相连;所述PMOS管47的漏极与所述NMOS管48的漏极相连并记为HO3端,HO3端与W相上桥臂IGBT管23的栅极相连;所述控制电路11的VS3端与所述NMOS管48的源极和衬底、所述IGBT管23的射极、FRD管13的阳极、W相下桥臂IGBT管26的集电极、FRD管16的阴极相连,并作为所述智能功率模块10的W相高压区供电电源负端W。The VB3 end of the control circuit 11 is connected to the source of the PMOS transistor 44 and the substrate, and serves as the V-phase high voltage region power supply positive terminal VVB of the intelligent power module 100; the OUT3 end of the control circuit 11 and the The gate of the PMOS transistor 47 and the gate of the NMOS transistor 48 are connected; the drain of the PMOS transistor 47 is connected to the drain of the NMOS transistor 48 and is referred to as the HO3 terminal, and the HO3 terminal and the W phase upper arm IGBT tube 23 are connected. The gate of the control circuit 11 is connected to the source and the substrate of the NMOS transistor 48, the emitter of the IGBT transistor 23, the anode of the FRD tube 13, and the W-phase lower arm IGBT tube 26. The collector, the cathode of the FRD tube 16 is connected, and serves as the power supply negative terminal W of the W-phase high voltage region of the intelligent power module 10.
所述IGBT管21的集电极、所述IGBT管22的集电极、所述IGBT管23的集电极、所述FRD管11的阴极、所述FRD管12的阴极、所述FRD管13的阴极相连,并作为所述智能功率模块10的高电压输入端P,P一般接300V。The collector of the IGBT tube 21, the collector of the IGBT tube 22, the collector of the IGBT tube 23, the cathode of the FRD tube 11, the cathode of the FRD tube 12, and the cathode of the FRD tube 13 Connected, and as the high voltage input terminal P of the intelligent power module 10, P is generally connected to 300V.
所述控制电路11的OUT4端与所述PMOS管50的栅极、NMOS管51的栅极相连;所述PMOS管50的漏极与所述NMOS管51的漏极相连并记为LO1端,LO1端与所述静电增强电路40的D1端相连。The OUT4 end of the control circuit 11 is connected to the gate of the PMOS transistor 50 and the gate of the NMOS transistor 51; the drain of the PMOS transistor 50 is connected to the drain of the NMOS transistor 51 and is recorded as the LO1 terminal. The LO1 terminal is connected to the D1 terminal of the electrostatic enhancement circuit 40.
所述控制电路11的OUT5端与所述PMOS管53的栅极、NMOS管54的栅极相连;所述PMOS管53的漏极与所述NMOS管54的漏极相连并记为LO2端,LO2端与所述静电增强电路40的D2端相连。 The OUT5 end of the control circuit 11 is connected to the gate of the PMOS transistor 53 and the gate of the NMOS transistor 54; the drain of the PMOS transistor 53 is connected to the drain of the NMOS transistor 54 and is recorded as the LO2 terminal. The LO2 terminal is connected to the D2 terminal of the electrostatic enhancement circuit 40.
所述控制电路11的OUT6端与所述PMOS管56的栅极、NMOS管57的栅极相连;所述PMOS管56的漏极与所述NMOS管57的漏极相连并记为LO3端,LO3端与所述静电增强电路40的D3端相连。The OUT6 end of the control circuit 11 is connected to the gate of the PMOS transistor 56 and the gate of the NMOS transistor 57; the drain of the PMOS transistor 56 is connected to the drain of the NMOS transistor 57 and is recorded as the LO3 terminal. The LO3 terminal is connected to the D3 terminal of the electrostatic enhancement circuit 40.
所述静电增强电路40的G1端与所述U相下桥臂IGBT管24的栅极相连;所述静电增强电路40的G2端与所述V相下桥臂IGBT管25的栅极相连;所述静电增强电路40的G3端与所述W相下桥臂IGBT管26的栅极相连。The G1 end of the static electricity enhancement circuit 40 is connected to the gate of the U-phase lower arm IGBT tube 24; the G2 end of the static electricity enhancement circuit 40 is connected to the gate of the V-phase lower arm IGBT tube 25; The G3 end of the electrostatic enhancement circuit 40 is connected to the gate of the W-phase lower arm IGBT tube 26.
所述NMOS管51的衬底与源极、所述NMOS管54的衬底与源极、所述NMOS管57的衬底与源极相连,并接所述智能功率模块10的低压区供电电源负端COM。a substrate and a source of the NMOS transistor 51, a substrate and a source of the NMOS transistor 54, a substrate and a source of the NMOS transistor 57, and a power supply of a low-voltage region of the smart power module 10 Negative COM.
所述IGBT管24的射极、所述IGBT管25的射极、所述IGBT管26的射极、所述FRD管14的阳极、所述FRD管15的阳极、所述FRD管16的阳极相连,并接采样电阻33的一端,并作为所述智能功率模块10的电流检测端ISO。所述电阻33的另一端接所述智能功率模块10的低压区供电电源负端COM。The emitter of the IGBT tube 24, the emitter of the IGBT tube 25, the emitter of the IGBT tube 26, the anode of the FRD tube 14, the anode of the FRD tube 15, and the anode of the FRD tube 16. Connected to one end of the sampling resistor 33 and used as the current detecting terminal ISO of the intelligent power module 10. The other end of the resistor 33 is connected to the low voltage power supply negative terminal COM of the smart power module 10.
二、工作原理Second, the working principle
1、所述控制电路11的作用是:1. The function of the control circuit 11 is:
接收UHIN、VHIN、WHIN、ULIN、VLIN、WLIN六个输入端的0~5V信号,分别传到输出端HO1、HO2、HO3和LO1、LO2、LO3,其中HO1、HO2、HO3是VS~VS+15V的逻辑信号,LO1、LO2、LO3是0~15V的逻辑信号。它与现有技术的所述控制电路1000的作用完全相同。The 0~5V signals of the six input terminals of UHIN, VHIN, WHIN, ULIN, VLIN, and WLIN are received and transmitted to the output terminals HO1, HO2, HO3, and LO1, LO2, and LO3, where HO1, HO2, and HO3 are VS~VS+15V. The logic signals, LO1, LO2, and LO3 are logic signals of 0 to 15V. It functions exactly the same as the control circuit 1000 of the prior art.
2、所述静电增强电路40的作用是:2. The function of the electrostatic enhancement circuit 40 is:
1)在所述智能功率模块10不通电时,G1、G2、G3被隔离而不与其他引脚发生电连接。1) When the smart power module 10 is not powered, G1, G2, G3 are isolated and not electrically connected to other pins.
2)当所述智能功率模块10通电后,如果未获取到D1、D2、D3的高电平信号,G1、G2、G3继续被隔离而不与其他引脚发生电连接;当D1、 D2、D3分别出现第一个高电平,G1、G2、G3分别与所述静电增强电路40内部电路产生电连接,并且分别输出与D1、D2、D3相同的电信号;以及2) When the smart power module 10 is powered on, if the high level signals of D1, D2, and D3 are not obtained, G1, G2, and G3 continue to be isolated without being electrically connected to other pins; D2 and D3 respectively appear a first high level, and G1, G2, and G3 respectively generate electrical connections with internal circuits of the static electricity enhancement circuit 40, and respectively output the same electrical signals as D1, D2, and D3;
当所述智能功率模块10的低压区供电电源VDD的电压低于某一值时,G1、G2、G3重新被隔离。When the voltage of the low-voltage area power supply VDD of the smart power module 10 is lower than a certain value, G1, G2, and G3 are re-isolated.
以上结合附图详细说明了本发明的技术方案,本发明提出了一种静电保护装置、一种智能功率模块和一种变频家电,可以实现下述技术效果:The technical solution of the present invention is described in detail above with reference to the accompanying drawings. The present invention provides an electrostatic protection device, an intelligent power module and a frequency conversion home appliance, which can achieve the following technical effects:
当智能功率模块的供电电源电压比较低或者没有电压,说明智能功率模块处于或将进入停止工作状态,因为静电增强电路的作用,下桥臂的三个IGBT管的栅极悬空而不与智能功率模块的任何裸露在外的引脚产生电连接,所以外部的静电不能对下桥臂的三个IGBT管的栅氧构成电压冲击,有效杜绝了静电将智能功率模块下桥臂的三个IGBT管损坏的风险。When the power supply voltage of the intelligent power module is relatively low or there is no voltage, it indicates that the intelligent power module is in or will enter the stop working state. Because of the function of the static electricity enhancement circuit, the gates of the three IGBT tubes of the lower arm are suspended without intelligent power. Any exposed pins of the module make electrical connections, so external static electricity can not form a voltage impact on the gate oxide of the three IGBT tubes of the lower arm, effectively eliminating static electricity and damaging the three IGBT tubes of the lower arm of the intelligent power module. risks of.
当智能功率模块的供电电源电压比较高,说明智能功率模块处于正常工作状态,因为静电增强电路的作用,与下桥臂的三个IGBT管栅极相连的G1、G2、G3产生与LO1、LO2、LO3一样的信号,正常驱动下桥臂的三个IGBT管工作。When the power supply voltage of the intelligent power module is relatively high, the intelligent power module is in a normal working state. Because of the function of the static electricity enhancement circuit, G1, G2, and G3 connected to the gates of the three IGBT tubes of the lower arm are generated with LO1 and LO2. The same signal as LO3, normally drives the three IGBT tubes of the lower arm to work.
因为智能功率模块处于非工作状态时的IGBT管的静电耐量不再与IGBT管栅氧的厚度有关,所以,用于此种结构的智能功率模块的IGBT管的栅氧的厚度可以设计得很薄,使IGBT管的栅电容非常小,开关速度非常快,从而使IGBT管实际工作时的发热量很小,提高了智能功率模块的性能和长期可靠性,延长了智能功率模块的寿命。Because the electrostatic resistance of the IGBT tube when the intelligent power module is in the non-operating state is no longer related to the thickness of the IGBT tube gate oxide, the thickness of the gate oxide of the IGBT tube for the intelligent power module of this structure can be designed to be thin. The gate capacitance of the IGBT tube is very small, the switching speed is very fast, so that the heat generated by the IGBT tube during actual operation is small, the performance and long-term reliability of the intelligent power module are improved, and the life of the intelligent power module is prolonged.
此种结构的智能功率模块的电路板在设计时再无需考虑到对智能功率模块的静电保护,大幅降低了电路板设计的难度和制作成本,并且能够确保使用了此种结构的智能功率模块的系统工作在静电条件更恶劣的环境中而不受到损坏。The circuit board of the intelligent power module of such a structure is designed without any consideration of the electrostatic protection of the intelligent power module, which greatly reduces the difficulty and manufacturing cost of the circuit board design, and can ensure the intelligent power module using the structure. The system works in a more hostile environment without damage.
本技术领域的普通技术人员可以理解实现上述实施例方法携带的全部或部 分步骤是可以通过程序来指令相关的硬件完成,所述的程序可以存储于一种计算机可读存储介质中,该程序在执行时,包括方法实施例的步骤之一或其组合。Those skilled in the art can understand all or part of the method carried by the above embodiment. The sub-steps may be performed by a program to instruct related hardware, and the program may be stored in a computer readable storage medium, which, when executed, includes one or a combination of the steps of the method embodiments.
此外,在本发明各个实施例中的各功能单元可以集成在一个处理模块中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个模块中。上述集成的模块既可以采用硬件的形式实现,也可以采用软件功能模块的形式实现。所述集成的模块如果以软件功能模块的形式实现并作为独立的产品销售或使用时,也可以存储在一个计算机可读取存储介质中。In addition, each functional unit in each embodiment of the present invention may be integrated into one processing module, or each unit may exist physically separately, or two or more units may be integrated into one module. The above integrated modules can be implemented in the form of hardware or in the form of software functional modules. The integrated modules, if implemented in the form of software functional modules and sold or used as stand-alone products, may also be stored in a computer readable storage medium.
上述提到的存储介质可以是只读存储器,磁盘或光盘等。The above mentioned storage medium may be a read only memory, a magnetic disk or an optical disk or the like.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。 The above description is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can also make several improvements and retouchings without departing from the principles of the present invention. It should be considered as the scope of protection of the present invention.

Claims (19)

  1. 一种智能功率模块,其特征在于,包括:An intelligent power module, comprising:
    多个IGBT管;Multiple IGBT tubes;
    驱动所述多个IGBT管的多个驱动管;Driving a plurality of driving tubes of the plurality of IGBT tubes;
    通过所述多个驱动管控制所述多个IGBT管的驱动芯片;Controlling a driving chip of the plurality of IGBT tubes by the plurality of driving tubes;
    与所述多个IGBT管中的至少一个IGBT管对应的至少一个保护组件,所述至少一个保护组件用于对所述至少一个IGBT管进行静电保护。At least one protection component corresponding to at least one of the plurality of IGBT tubes, the at least one protection component for electrostatically protecting the at least one IGBT tube.
  2. 根据权利要求1所述的智能功率模块,其特征在于,所述保护组件包括静电保护模块,用于对所述至少一个IGBT管的静电进行吸收。The intelligent power module according to claim 1, wherein the protection component comprises an electrostatic protection module for absorbing static electricity of the at least one IGBT tube.
  3. 根据权利要求2所述的智能功率模块,其特征在于,所述保护组件还包括:The intelligent power module according to claim 2, wherein the protection component further comprises:
    状态判断模块,连接至所述驱动芯片,用于判断所述驱动芯片的电源供电状况;a state judging module is connected to the driving chip, and is configured to determine a power supply state of the driving chip;
    所述静电保护模块还连接至所述状态判断模块,用于在所述状态判断模块判定所述驱动芯片的电源停止供电的情况下,对所述至少一个IGBT管进行静电保护。The static electricity protection module is further connected to the state determination module, configured to perform electrostatic protection on the at least one IGBT tube when the state determination module determines that the power supply of the driving chip stops power supply.
  4. 根据权利要求3所述的智能功率模块,其特征在于,所述状态判断模块包括:The intelligent power module according to claim 3, wherein the state determining module comprises:
    第一端,连接至所述至少一个IGBT管对应的供电端,检测对应于所述任一IGBT管的供电电压;a first end, connected to a corresponding power supply end of the at least one IGBT tube, detecting a supply voltage corresponding to the IGBT tube;
    第二端,连接至所述至少一个IGBT管对应的接地端,检测对应于所述至少一个IGBT管的接地电压;a second end, connected to a ground end corresponding to the at least one IGBT tube, detecting a ground voltage corresponding to the at least one IGBT tube;
    电压比较电路,连接至所述第一端和所述第二端,在所述供电电压与所述接地电压的电压差值大于或等于预设电压值时,判定所述电源供电状态为正常供电,在所述电压差值小于所述预设电压值时,判定所述电源供电状态 为停止供电。a voltage comparison circuit is connected to the first end and the second end, and when the voltage difference between the power supply voltage and the ground voltage is greater than or equal to a preset voltage value, determining that the power supply state is a normal power supply Determining the power supply state when the voltage difference is less than the preset voltage value To stop powering.
  5. 根据权利要求4所述的智能功率模块,其特征在于,当所述至少一个IGBT管为任一相的上桥臂时,所述至少一个IGBT管对应的供电端为所述任一相的高压区域的供电电源正端,所述至少一个IGBT管对应的接地端为所述任一相的高压区域的供电电源负端,当所述至少一个IGBT管为所述任一相的下桥臂时,所述至少一个IGBT管对应的供电端为所述智能功率模块的低压区域的供电电源正端,所述至少一个IGBT管对应的接地端为所述智能功率模块的低压区域的供电电源负端。The intelligent power module according to claim 4, wherein when the at least one IGBT tube is an upper arm of any phase, the power supply end of the at least one IGBT tube is a high voltage of the any phase a positive end of the power supply of the area, the corresponding ground end of the at least one IGBT tube is a power supply negative end of the high voltage region of the any phase, when the at least one IGBT tube is the lower arm of the any phase The power supply end corresponding to the at least one IGBT tube is a power supply power positive end of the low voltage area of the smart power module, and the corresponding ground end of the at least one IGBT tube is a power supply power negative end of the low voltage area of the smart power module. .
  6. 根据权利要求3所述的智能功率模块,其特征在于,所述静电保护模块用于:The intelligent power module according to claim 3, wherein the electrostatic protection module is configured to:
    根据所述驱动芯片的电源供电状况,切换并呈现出对应的电路特性,Switching and presenting corresponding circuit characteristics according to the power supply condition of the driving chip,
    其中,当所述驱动芯片的电源正常供电时,所述静电保护模块呈现高阻特性,当所述驱动芯片的电源停止供电时,所述静电保护模块呈现电容特性。The electrostatic protection module exhibits a high-resistance characteristic when the power supply of the driving chip is normally powered. When the power supply of the driving chip stops supplying power, the electrostatic protection module exhibits a capacitive characteristic.
  7. 根据权利要求6所述的智能功率模块,其特征在于,所述静电保护模块包括:The intelligent power module according to claim 6, wherein the electrostatic protection module comprises:
    电阻和电容,所述电阻的一端和电容的正极并联至所述至少一个IGBT管的栅极,且所述电容的负极连接至所述至少一个IGBT管对应的接地端;a resistor and a capacitor, one end of the resistor and the anode of the capacitor are connected in parallel to the gate of the at least one IGBT tube, and the cathode of the capacitor is connected to a corresponding ground end of the at least one IGBT tube;
    开关器件,所述开关器件的第一端连接至所述状态判断模块、第二端连接至所述电阻的另一端、第三端连接至所述至少一个IGBT管对应的接地端;a switching device, a first end of the switching device is connected to the state judging module, a second end is connected to the other end of the resistor, and a third end is connected to a ground end corresponding to the at least one IGBT tube;
    其中,所述开关器件在所述驱动芯片的电源正常供电时,闭合所述电阻与所述至少一个IGBT管对应的接地端的连接,以及在所述驱动芯片的电源停止供电时,断开所述电阻与所述至少一个IGBT管对应的接地端的连接。Wherein the switching device closes the connection of the resistor to the ground end corresponding to the at least one IGBT tube when the power supply of the driving chip is normally powered, and disconnects the power when the power of the driving chip stops supplying power A connection of a resistor to a ground end corresponding to the at least one IGBT tube.
  8. 根据权利要求7所述的智能功率模块,其特征在于,所述开关器件包括:The intelligent power module according to claim 7, wherein the switching device comprises:
    开关管,所述开关管在所述驱动芯片的电源正常供电时饱和导通,在所述驱动芯片的电源停止供电时截止。 And a switch tube that saturates on when the power supply of the driving chip is normally powered, and is turned off when the power of the driving chip stops supplying power.
  9. 根据权利要求1所述的智能功率模块,其特征在于,所述保护组件包括:The intelligent power module according to claim 1, wherein the protection component comprises:
    状态判断模块,连接至所述驱动芯片,用于判断所述驱动芯片的电源供电状况;a state judging module is connected to the driving chip, and is configured to determine a power supply state of the driving chip;
    连接控制模块,连接至所述状态判断模块,用于在所述状态判断模块判定所述电源供电状况为停止供电的情况下,断开所述驱动芯片中的所述至少一个IGBT管的栅极与所述驱动芯片上对应的输出端的连接,以及在所述状态判断模块判定所述电源供电状况为正常供电的情况下,恢复所述至少一个IGBT管的栅极与所述驱动芯片上对应的输出端的连接。a connection control module, connected to the state determination module, configured to disconnect the gate of the at least one IGBT tube in the driving chip if the state determining module determines that the power supply condition is to stop power supply a connection with a corresponding output terminal on the driving chip, and in a case where the state determining module determines that the power supply condition is normal power supply, recovering a gate of the at least one IGBT tube and a corresponding one on the driving chip The connection at the output.
  10. 根据权利要求9所述的智能功率模块,其特征在于,所述状态判断模块包括:The intelligent power module according to claim 9, wherein the state determining module comprises:
    第一端,连接至所述至少一个IGBT管对应的供电端,检测对应于所述至少一个IGBT管的供电电压;a first end, connected to a corresponding power supply end of the at least one IGBT tube, detecting a supply voltage corresponding to the at least one IGBT tube;
    第二端,连接至所述至少一个IGBT管对应的接地端,检测对应于所述至少一个IGBT管的接地电压;a second end, connected to a ground end corresponding to the at least one IGBT tube, detecting a ground voltage corresponding to the at least one IGBT tube;
    电压比较电路,连接至所述第一端和所述第二端,在所述供电电压与所述接地电压的电压差值大于或等于预设电压值时,判定所述电源供电状况为正常供电,在所述电压差值小于所述预设电压值时,判定所述电源供电状况为停止供电。a voltage comparison circuit is connected to the first end and the second end, and when the voltage difference between the power supply voltage and the ground voltage is greater than or equal to a preset voltage value, determining that the power supply state is a normal power supply When the voltage difference is less than the preset voltage value, determining that the power supply condition is to stop power supply.
  11. 根据权利要求10所述的智能功率模块,其特征在于,当所述至少一个IGBT管为任一相的下桥臂时,所述至少一个IGBT管对应的供电端为所述驱动芯片的电源输入端,所述至少一个IGBT管对应的接地端为所述驱动芯片的接地端。The intelligent power module according to claim 10, wherein when the at least one IGBT transistor is a lower arm of any phase, the corresponding power supply terminal of the at least one IGBT transistor is a power input of the driving chip The ground end corresponding to the at least one IGBT tube is a ground end of the driving chip.
  12. 根据权利要求9至11中任一项所述的智能功率模块,其特征在于,所述连接控制模块包括:The intelligent power module according to any one of claims 9 to 11, wherein the connection control module comprises:
    开关器件,所述开关器件的控制端连接至所述状态判断模块、受控端连 接在所述至少一个IGBT管的栅极和所述驱动芯片上对应的输出端之间;a switching device, the control end of the switching device is connected to the state judging module, and the controlled end is connected Connected between a gate of the at least one IGBT tube and a corresponding output end of the driving chip;
    其中,所述控制端在所述电源供电状况为正常供电时,控制所述受控端导通,以及所述控制端在所述电源供电状况为停止供电时,控制所述受控端断开。The control end controls the controlled end to be turned on when the power supply condition is normal power supply, and the control end controls the controlled end to disconnect when the power supply condition is to stop power supply. .
  13. 根据权利要求9至11中任一项所述的智能功率模块,其特征在于,还包括:The intelligent power module according to any one of claims 9 to 11, further comprising:
    电平采样模块,连接至所述至少一个IGBT管在所述驱动芯片上对应的输出端或所述驱动芯片上对应于所述输出端的输入端,用于采样对应于所述至少一个IGBT管的驱动信号的逻辑电平状态;a level sampling module connected to the corresponding output end of the at least one IGBT transistor on the driving chip or an input end of the driving chip corresponding to the output end for sampling corresponding to the at least one IGBT tube The logic level state of the drive signal;
    其中,所述连接控制模块还连接至所述电平采样模块,并在所述逻辑电平状态为高电平且所述电源供电状况为正常供电的情况下,恢复所述至少一个IGBT管的栅极与所述驱动芯片上对应的输出端的连接。Wherein the connection control module is further connected to the level sampling module, and recovering the at least one IGBT tube if the logic level state is a high level and the power supply condition is a normal power supply A connection of the gate to a corresponding output on the driver chip.
  14. 根据权利要求13所述的智能功率模块,其特征在于,所述连接控制模块包括:The intelligent power module according to claim 13, wherein the connection control module comprises:
    触发器,所述触发器包括:a trigger, the trigger comprising:
    复位端,连接至所述状态判断模块,用于获取所述电源供电状况;a reset end, connected to the state determining module, configured to acquire the power supply status;
    置位端,连接至所述电平采样模块,用于获取对应于所述至少一个IGBT管的驱动信号的逻辑电平状态;a set end connected to the level sampling module for acquiring a logic level state of a driving signal corresponding to the at least one IGBT tube;
    输出端,在所述逻辑电平状态为高电平且所述电源供电状况为正常供电的情况下,输出恢复信号,否则输出断开信号;Outputting, when the logic level state is high level and the power supply condition is normal power supply, outputting a recovery signal, otherwise outputting an off signal;
    开关器件,所述开关器件的控制端连接至所述触发器的输出端、受控端连接在所述至少一个IGBT管的栅极和所述驱动芯片上对应的输出端之间;a switching device, a control end of the switching device is connected to an output end of the flip-flop, and a controlled end is connected between a gate of the at least one IGBT tube and a corresponding output end of the driving chip;
    其中,所述控制端根据所述恢复信号控制所述受控端导通,或根据所述断开信号控制所述受控端断开。The control end controls the controlled end to be turned on according to the recovery signal, or controls the controlled end to be disconnected according to the disconnection signal.
  15. 根据权利要求14所述的智能功率模块,其特征在于,所述开关器件包括: The intelligent power module according to claim 14, wherein the switching device comprises:
    开关管,所述开关管的驱动端为所述控制端,所述开关管的输出端和输入端为所述受控端;a switch tube, the drive end of the switch tube is the control end, and the output end and the input end of the switch tube are the controlled end;
    其中,所述恢复信号为高电平信号,用于控制所述开关管的输出端和输入端之间导通;所述断开信号为低电平信号,用于控制所述开关管的输出端和输入端之间截止。The recovery signal is a high level signal for controlling conduction between the output end and the input end of the switch tube; the disconnection signal is a low level signal for controlling the output of the switch tube The end is cut off between the terminal and the input.
  16. 根据权利要求14所述的智能功率模块,其特征在于,所述开关器件包括:The intelligent power module according to claim 14, wherein the switching device comprises:
    光耦合器,所述光耦合器的发光件为所述控制端、受光件为所述受控端;An optical coupler, wherein the light-emitting member of the optical coupler is the control end, and the light-receiving member is the controlled end;
    其中,所述发光件在接收到所述恢复信号时发光,以控制所述受光件导通;以及在接收到所述断开信号时不发光,以控制所述受光件断开。Wherein the illuminating member emits light when receiving the recovery signal to control the light-receiving member to be turned on; and does not emit light when receiving the disconnecting signal to control the light-receiving member to be disconnected.
  17. 一种变频家电,其特征在于,包括如权利要求1-16任一项所述的智能功率模块。A variable frequency home appliance, comprising the intelligent power module according to any one of claims 1-16.
  18. 一种静电保护装置,其特征在于,包括:An electrostatic protection device, comprising:
    静电保护模块,连接至智能功率模块中的任一IGBT管,用于对所述任一IGBT管进行静电保护。The electrostatic protection module is connected to any IGBT tube in the smart power module for electrostatically protecting any one of the IGBT tubes.
  19. 一种静电保护装置,其特征在于,包括:An electrostatic protection device, comprising:
    状态判断模块,连接至智能功率模块,用于判断所述智能功率模块的电源供电状况;a state judging module is connected to the smart power module, and is configured to determine a power supply state of the smart power module;
    连接控制模块,连接至所述状态判断模块,用于在所述状态判断模块判定所述电源供电状况为停止供电的情况下,断开所述智能功率模块中的任一IGBT管的栅极与所述智能功率模块中的驱动芯片上对应的输出端的连接,以及在所述状态判断模块判定所述电源供电状况为正常供电的情况下,恢复所述任一IGBT管的栅极与所述驱动芯片上对应的输出端的连接。 a connection control module, connected to the state determination module, configured to disconnect the gate of any one of the IGBT tubes in the smart power module if the state determination module determines that the power supply condition is to stop power supply Reconnecting a corresponding output end of the driving chip in the smart power module, and recovering the gate of the IGBT tube and the driving in a case where the state determining module determines that the power supply condition is normal power supply The connection of the corresponding output on the chip.
PCT/CN2014/089188 2013-11-25 2014-10-22 Electrostatic protection device, intelligent power module and frequency-conversion home appliance WO2015074471A1 (en)

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
CN201310603086.2 2013-11-25
CN201320751275.XU CN203747394U (en) 2013-11-25 2013-11-25 Static protection device, intelligent power module and variable frequency household electrical appliance
CN201320751275.X 2013-11-25
CN201310603086.2A CN103606901B (en) 2013-11-25 2013-11-25 Electrostatic protection device, intelligent power module and frequency conversion household appliance
CN201410005024.6 2014-01-02
CN201420006935.6U CN203722218U (en) 2014-01-02 2014-01-02 Electrostatic protection device, intelligent power module and variable frequency household appliance
CN201420006935.6 2014-01-02
CN201410005024.6A CN104767181B (en) 2014-01-02 2014-01-02 Electrostatic protection device, SPM and frequency-conversion domestic electric appliances

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CN116896363A (en) * 2023-09-08 2023-10-17 成都利普芯微电子有限公司 NMOS control circuit and battery protection chip
CN116896363B (en) * 2023-09-08 2023-12-05 成都利普芯微电子有限公司 NMOS control circuit and battery protection chip

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