WO2015072745A1 - Gas leakage detection device - Google Patents

Gas leakage detection device Download PDF

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Publication number
WO2015072745A1
WO2015072745A1 PCT/KR2014/010857 KR2014010857W WO2015072745A1 WO 2015072745 A1 WO2015072745 A1 WO 2015072745A1 KR 2014010857 W KR2014010857 W KR 2014010857W WO 2015072745 A1 WO2015072745 A1 WO 2015072745A1
Authority
WO
WIPO (PCT)
Prior art keywords
gas
pneumatic valve
collecting
unit
exhaust line
Prior art date
Application number
PCT/KR2014/010857
Other languages
French (fr)
Korean (ko)
Inventor
윤중호
Original Assignee
윤중호
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020130137155A external-priority patent/KR101377718B1/en
Priority claimed from KR1020140030586A external-priority patent/KR101420362B1/en
Priority claimed from KR1020140078224A external-priority patent/KR101464372B1/en
Priority claimed from KR20140156333A external-priority patent/KR101497922B1/en
Application filed by 윤중호 filed Critical 윤중호
Priority to CN201480049747.4A priority Critical patent/CN105579821A/en
Priority to JP2016553198A priority patent/JP2016536623A/en
Publication of WO2015072745A1 publication Critical patent/WO2015072745A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/16Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means
    • G01M3/18Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
    • G01M3/184Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for valves

Definitions

  • the present invention relates to a gas leak detection apparatus, and more particularly, to a gas leak detection apparatus for installing a collecting part in a valve installed in a gas box of a semiconductor device, and detecting a gas leaked from the valve to find a damaged valve. will be.
  • semiconductor manufacturing equipment processes and processes wafers under various environments and processes, and these equipments are manufactured as semiconductor chips by repeatedly performing various processes such as photographing, diffusion, etching, chemical vapor deposition, and metal deposition. Each process is performed under various toxic gases and solutions.
  • the valve uses a pneumatic valve
  • the pneumatic valve includes a pump (Diaphragm Valve) or a pneumatic valve.
  • the pump and the pneumatic valve are connected to both the gas inlet pipe and the gas discharge pipe, respectively, and control the flow of the gas flowing from the gas inlet pipe to the gas discharge pipe using the pneumatic pressure of the high pressure air supplied from the air supply unit.
  • the pump or the pneumatic valve has a structure in which the diaphragm opens and closes the inlet by applying a pneumatic or pneumatic pressure to a diaphragm positioned in the inlet of the gas flowing from the gas inlet pipe.
  • the high pressure air injected into the pump or the pneumatic valve is discharged to the outside.
  • a plurality of valves for supplying the toxic gas in the semiconductor manufacturing equipment are installed in the gas box and an exhaust port for exhausting the toxic gas that may leak from the valve is installed.
  • the exhaust port is provided with a toxic gas detector for detecting toxic gas.
  • the toxic gas detector detects the toxic gas and the user recognizes the toxic gas leak, it was necessary to disassemble the valves in which a plurality of valves are installed in one semiconductor device and check the valve for diaphragm damage. As a result, not only it takes a long time to find a damaged valve, but also has a problem in that the production is interrupted because the operation is stopped.
  • the conventional gas box is provided with a plurality of valves for controlling the flow of oxygen, nitrogen, argon gas, etc. in addition to the toxic gas, the toxic gas detector installed in the exhaust port of the gas box can detect only specific toxic gas Gas leaks such as oxygen, nitrogen, argon gas, and toxic gases are difficult to detect at the same time, and there is a problem that causes abnormalities in the semiconductor process due to undetectable toxic gases or other gases.
  • the pumps and pneumatic valves in the semiconductor line may be spaced apart at regular intervals, but in a specific area are arranged to be closely arranged.
  • the diaphragm may be broken by fatigue due to continuous valve operation, and it may be difficult to install a structure for collecting gas if the discharge hole formed to leak gas to the outside faces an adjacent pneumatic valve.
  • the development of a gas collection structure that can be applied to all the pneumatic valves are installed so that the position of the discharge hole is not constant.
  • Patent Document 1 Japanese Unexamined Patent Publication No. 2011-107034
  • Patent Document 2 Korean Utility Model Publication No. 2008-0004184
  • Patent Document 3 Republic of Korea Patent Publication No.
  • Patent Document 4 Republic of Korea Registered Patent Publication No. 0857235
  • the respective pneumatic valves for controlling the flow of gas is inserted and the collecting unit for collecting the gas leaking from the pneumatic valve and the detection unit for detecting the gas
  • the gas leaked from each pneumatic valve is not mixed with the gas leaked from other pneumatic valves, improving stability and preventing damage to equipment, and real-time monitoring by detecting gas leaks in real time. This is to provide a possible gas leak detection device.
  • an object of the present invention when installing the collecting portion in the pneumatic valve installed in the semiconductor line, by using the wing fitting from the upper side to the side of the pneumatic valve to match the collecting hole and the discharge hole of the pneumatic valve to each other, or discharge outlet, By inserting and coupling the end of the extension part which is extended to the other side into the discharge hole where gas leaks due to breakage of the pneumatic valve, it does not stop the semiconductor line and does not affect the semiconductor line operation. It is to provide a gas leak detection apparatus that can prevent a reduction in production, resulting in damage costs.
  • the position of the collecting port formed in the collecting portion and the wing portion to facilitate the discharge hole
  • the position of the collecting port can be easily moved to the discharge hole by shifting the position or extending or bending the soft collecting unit, and can easily fix the collecting unit inserted into the gap of each coil of the fixing member to the outer circumferential surface of the pneumatic valve.
  • the object of the present invention due to the wing formed to have an elastic force, does not require a separate configuration for attaching the collecting portion to the pneumatic valve, air or gas leaking from the pneumatic valve by installing the collecting portion to face the leak hole with a simple coupling only It is to provide a gas leak detection device that can easily collect, and the collecting port by the elastic force is tightly coupled to the pneumatic valve to collect only air or gas leaked from the pneumatic valve to improve the reliability.
  • an object of the present invention the discharge of the plurality of exhaust lines connected to the port solenoid valve so that only the gas discharged from any one of the plurality of exhaust lines connected to the port solenoid valve can be discharged to the detection unit through the connection line Is controlled by the port solenoid valve, so that the gas leaking from each pneumatic valve is not mixed with the gas leaking from the other pneumatic valve, thereby improving stability and preventing damage to the equipment. It is to provide a gas leak detection device that can be controlled quickly and automatically find a pneumatic valve in which the gas is detected, real-time monitoring and rapid operation of the equipment.
  • an object of the present invention if the gas is detected in the detection unit, the controller to control the port solenoid valve to identify the damaged pneumatic valve, and the unique information of the identified pneumatic valve is displayed on the display, the manager is damaged It is not only easy to identify the pneumatic valve, but also to provide a gas leak detection device that can improve the operation rate of the equipment by quickly managing the identified pneumatic valve.
  • an opening is formed in the lower end so that the pneumatic valve is inserted, a fitting hole through which the air supply line coupled with the pneumatic valve is formed is formed, the A collecting part formed with a through hole through which gas leaking due to breakage of the pneumatic valve is discharged to the outside; A cover part coupled to the opening so that the gas leaking from the pneumatic valve is not discharged through the opening formed at the lower end of the collecting part; An exhaust line, one end of which is connected to a through hole of the collecting unit, for exhausting gas leaking from the pneumatic valve to the outside; And a detection unit connected to the other end of the exhaust line and detecting a gas contained in the exhaust air discharged to the exhaust line, wherein the cover unit includes a pair of cover members having grooves formed to surround the outer circumferential surface of the pneumatic valve. It includes.
  • the upper and lower through the opening so that the pneumatic valve is inserted is formed in the upper and lower ends, the collecting portion formed with a through hole through which the gas leaked due to breakage of the pneumatic valve is discharged to the outside ;
  • a cover part coupled to the opening so that the gas leaking from the pneumatic valve is not discharged through the opening formed in the upper and lower ends of the collecting part;
  • An exhaust line one end of which is connected to a through hole of the collecting unit, for exhausting gas leaking from the pneumatic valve to the outside;
  • a detection unit connected to the other end of the exhaust line and detecting a gas contained in the exhaust air discharged to the exhaust line, wherein the cover unit includes a pair of cover members having grooves formed to surround the outer circumferential surface of the pneumatic valve. It includes.
  • the collecting unit for collecting the gas leaks due to breakage of the pneumatic valve;
  • An exhaust line having one end coupled to an outlet of the collecting unit to exhaust the discharge gas discharged to the outlet of the collecting unit to the outside; It is coupled to the other end of the exhaust line, the detection unit for detecting a gas contained in the exhaust air discharged to the exhaust line; including,
  • the collecting unit is attached to the discharge hole in which gas leaks due to breakage of the pneumatic valve
  • a collecting port for collecting gas is formed, and each wing is formed in a pair of wings protruding on both sides of the collecting portion surrounding the outer circumferential surface of the pneumatic valve, the wing having an elastic force in the direction in which the wings face each other; do.
  • the blade is bent or bent, characterized in that the elastic support to the pneumatic valve with an elastic force toward the pneumatic valve is characterized in that the collecting port is in close contact with the discharge hole.
  • the collecting port is characterized in that it is formed to have a long hole shape in the longitudinal direction of the blade.
  • the collecting unit, the peeling adhesive is applied to the outer peripheral surface of the collecting port is characterized in that the detachable to the outer peripheral surface of the pneumatic valve, but is fixed in close contact so that the gas does not leak.
  • the trapping portion of the gas leak due to the breakage of the pneumatic valve is formed in the inner groove formed in one side formed with a discharge port for discharging the gas collected;
  • An exhaust line having one end inserted into the inlet groove to exhaust the exhaust gas discharged to the discharge port of the collecting unit to the outside;
  • a detection unit coupled to the other end of the exhaust line and detecting a gas contained in the exhaust air discharged to the exhaust line, wherein the collecting unit is in communication with the discharge port and extends to the other side; End of the part is coupled to the discharge hole in which the gas leaks due to breakage of the pneumatic valve is characterized in that the collecting port for collecting the gas is formed.
  • the pneumatic valve may include a plurality of discharge holes through which gas leaks, and the collecting part may include a plurality of collection holes inserted into and coupled to each of the discharge holes to collect the gas leaked due to breakage of the pneumatic valve. It features.
  • both ends are coupled to surround the outer circumferential surface of the pneumatic valve, the fixing member for tightly fixing the collecting portion inserted into the gap that is opened for each coil to the pneumatic valve; further includes.
  • the inlet of the collecting port protrudes to be inserted into the discharge hole of the pneumatic valve; the needle portion is inserted into the discharge hole; includes.
  • each of the plurality of pneumatic valves are provided in the middle of the exhaust line is coupled to each of the collecting section for collecting the gas, under the control of the controller to discharge each of the exhaust gas to the respective exhaust line or integrally A port solenoid valve for discharging; And a controller configured to control whether the plurality of exhaust lines are discharged through the solenoid valve when the leaking gas is detected by the detection unit.
  • the controller may transmit data including the type of leak gas detected by the detector and the amount of leak gas detected to the management server in real time, and the management server may receive data from the controller and output the data in a graph. Characterized in that provided to the administrator.
  • the display unit may further include a display unit configured to display the unique information of the identified pneumatic valve when the gas is detected by the detection unit and the controller detects the damaged pneumatic valve as the controller controls the port solenoid valve. Is characterized in that each preset a plurality of pneumatic valves.
  • the detection unit a toxic gas detector for detecting the toxic gas leaking from the pneumatic valve for controlling the flow of toxic gas, and an oxygen sensor for detecting the gas leaking from the pneumatic valve for controlling the flow of oxygen, nitrogen, argon gas It includes.
  • the detection unit may include an alarm unit including a first alarm unit generating an alarm when toxic gas is detected through the toxic gas detector, and a second alarm unit generating an alarm when gas is detected through the oxygen sensor; Include.
  • the effects of the present invention can prevent the gas leaking from each pneumatic valve from mixing with the gas leaking from the other pneumatic valves, thereby improving stability and preventing damage to the equipment.
  • the solenoid valve is controlled to provide a gas leak detection device that can quickly and automatically find a pneumatic valve that detects gas.
  • the effect of the present invention is not only to stop the semiconductor line does not affect the operation of the semiconductor line, but also to reduce the amount of production caused by stopping the semiconductor line, resulting in a cost of leak detection apparatus that can be prevented from occurring Can provide.
  • the effect of the present invention when the pneumatic valve is arranged closely, regardless of the position of the discharge hole in which air or gas leaks from the pneumatic valve, the position of the collecting port can be easily moved to the discharge hole, and fixed It is possible to provide a gas leak detection apparatus capable of easily closely fixing a collecting portion inserted into a gap formed for each coil of a member to an outer circumferential surface of a pneumatic valve.
  • the effect of the present invention due to the wing formed to have an elastic force, does not require a separate configuration for attaching the collecting portion to the pneumatic valve, air or gas leaking from the pneumatic valve by installing the collecting portion to face the leak hole with a simple coupling only At the same time it can be easily collected, the collecting port by the elastic force is provided in close contact with the pneumatic valve can provide a gas leak detection device that can improve the reliability by collecting only the air or gas leaked from the pneumatic valve.
  • the effect of the present invention is that the gas leaking from each pneumatic valve is not mixed with the gas leaking from the other pneumatic valve to improve the stability and to prevent damage to the equipment, and at the same time, if the detection unit detects gas port solenoid valve Can be controlled to provide a gas leak detection device that can quickly and automatically find the pneumatic valve for detecting the gas in real time monitoring and equipment operation.
  • FIG. 1 is a perspective view showing a gas leak detection apparatus according to a preferred embodiment of the present invention.
  • Figure 2 is an exploded perspective view showing a gas leak detection apparatus according to a preferred embodiment of the present invention.
  • FIG 3 is a cross-sectional view showing a gas leak detection apparatus according to a preferred embodiment of the present invention.
  • FIG. 4 is a view showing a state in which the port solenoid valve is provided in the gas leak detection apparatus according to an embodiment of the present invention.
  • FIG. 5 is a cross-sectional view showing a state in which the port solenoid valve is provided in the gas leak detection apparatus according to an embodiment of the present invention.
  • FIG. 6 is a cross-sectional view illustrating a state in which gas is collected through a gas leak detection apparatus according to a preferred embodiment of the present invention.
  • FIG. 7 is a block diagram showing a gas leak detection apparatus according to a preferred embodiment of the present invention.
  • FIG. 8 is an exploded perspective view showing another embodiment of the collecting unit of the gas leak detection apparatus according to a preferred embodiment of the present invention.
  • FIG. 9 is a perspective view showing another embodiment of the collecting unit of the gas leak detection apparatus according to a preferred embodiment of the present invention.
  • FIG. 10 is an exploded perspective view illustrating the collecting part of FIG. 9.
  • FIG. 10 is an exploded perspective view illustrating the collecting part of FIG. 9.
  • FIG. 11 is a perspective view illustrating another embodiment of a collecting part of a gas leak detection apparatus according to a preferred embodiment of the present invention and coupled to a pneumatic valve.
  • FIG. 12 is a perspective view illustrating a state in which the collecting port of FIG. 9 is coupled to the eutectic valve.
  • FIG. 13 is a perspective view showing a state in which the needle portion is coupled to the collecting port of the gas leak detection apparatus according to a preferred embodiment of the present invention.
  • FIG. 14 is a perspective view showing another embodiment of the collecting unit of the gas leak detection apparatus according to a preferred embodiment of the present invention.
  • FIG. 15 is an exploded perspective view illustrating the collecting part of FIG. 14.
  • 16 and 17 are perspective views illustrating a state in which a collecting part of a gas leak detection apparatus according to an exemplary embodiment of the present invention is fixed to a fixing member.
  • pneumatic valve 2 gas inlet pipe 3: gas discharge pipe
  • alarm unit 44 first alarm unit 45: second alarm unit
  • connection line 100 management server
  • FIG. 1 is a perspective view showing a gas leak detection apparatus according to a preferred embodiment of the present invention.
  • Figure 2 is an exploded perspective view showing a gas leak detection apparatus according to a preferred embodiment of the present invention.
  • 3 is a cross-sectional view showing a gas leak detection apparatus according to a preferred embodiment of the present invention.
  • the gas leak detection apparatus includes a collecting part 10, a cover part 20, an exhaust line 30, and a detecting part 40.
  • the collecting part 10 is empty inside, is formed in a cylinder, and an opening 11 is formed at the lower end so that the pneumatic valve 1 is inserted.
  • the collecting unit 10 may be formed in various shapes such as a polygonal column in addition to the cylinder.
  • the collecting unit 10 if the pneumatic valve 1 to be described later is broken, the discharge hole 4 formed in the pneumatic valve 1 so that the gas is discharged to the outside is fixed so that the inside of the collecting unit 10 It is desirable to have a height.
  • the collecting part 10 is provided with a fitting hole 12 and a through hole 13 on one side.
  • the fitting hole 12 and the through hole 13 penetrate the inside and the upper portion of the collecting unit 10 is formed.
  • the fitting hole 12 is formed to penetrate the air supply line 6 coupled with the pneumatic valve 1.
  • the through hole 13 is formed to be penetrated so that the gas leaking due to breakage of the pneumatic valve 1 after being supplied to the pneumatic valve 1 is discharged to the outside of the collecting unit 10.
  • the collecting portion 10 of the gas leak detection apparatus according to the present invention is installed in each pneumatic valve 1 and the gas passing through the pneumatic valve 1 leaks due to breakage of the pneumatic valve 1.
  • the gas is collected separately so that the leaking gas is not leaked to the outside and mixed with the gas leaking from the other pneumatic valve (1).
  • the cover part 20 is coupled to the opening 11 so that gas leaked due to breakage of the pneumatic valve 1 is not discharged through the opening 11 of the collecting part 10.
  • the cover portion 20, the collecting portion 10 may be formed to surround both the gas inlet pipe (2) and the gas discharge pipe (3) coupled to both ends of the pneumatic valve (1) and the pneumatic valve (1). Therefore, it is more preferable that it is formed so that the opening part 11 opened in the collection part 10 can be opened and closed.
  • cover part 20 includes a pair of cover members 21 in which the grooves 22 are formed to surround the outer circumferential surface of the pneumatic valve 1.
  • the cover member 21 is formed in the semicircle shape which divided the disk which penetrated the center into 2, and the groove
  • the pair of cover members 21, one side, the groove 22, the adhesive is applied to attach the one side to the bottom surface of the collecting portion 10 and at the same time the diameter portion abut each other collecting portion ( 10) to the opening 11 of. Accordingly, the cover member 21 closes the opening 11 of the collecting unit 10.
  • the pneumatic valve (1) is a gas inlet pipe (2)
  • the gas discharge pipe (3) is connected to both, the gas in the gas inlet pipe (2) by using the pneumatic pressure of the high-pressure air supplied from the air supply unit (5)
  • It is a valve that controls the flow of gas flowing into the discharge pipe (3).
  • the inlet of the gas inlet pipe (2) is opened and closed with a diaphragm, the opening and closing is made by the pneumatic pressure of high pressure air.
  • the pneumatic valve 1 may be made of a diaphragm valve or a pneumatic valve.
  • the pneumatic valve 1 is installed between the gas inlet pipe 2 and the gas discharge pipe (3) so that the gas that is moved from the gas inlet pipe (2) to the gas discharge pipe (3) is passed, the passage through which the gas passes
  • the pneumatic pressure of the high pressure air is used to open and close the diaphragm.
  • a stopper 8 for pressing the diaphragm 9 is provided when the high pressure air is applied.
  • a plurality of such pneumatic valves 1 are installed in semiconductor equipment, and the collecting part 10 described above or the collecting part of another embodiment to be described later for each discharge hole 4 through which air or gas from each pneumatic valve 1 leaks. 10 is installed.
  • the bonnet nut 14 in which the diaphragm 9 is installed is formed with a discharge hole 4 so that the diaphragm 9 may be discharged to the outside of the pneumatic valve 1 when the diaphragm 9 is broken.
  • the pneumatic valve 1 has discharge holes 4 through which gas leaks up and down.
  • the air used in the pneumatic valve (1) is cleandryair (CDA) or General N 2 (GN 2 ), when using the General N 2 , if the cylinder (15) of the pneumatic valve (1) is broken, General N 2 As the case 10 collects the leaked and leaked General N 2 , the oxygen concentration in the case is lowered, and the detector 40 can detect oxygen. Accordingly, the present invention can detect the gas leaking through the breakage of the diaphragm 9 and the cylinder 15 of the pneumatic valve 1 with the detection unit 40, and can detect which part of the pneumatic valve 1 is damaged. have.
  • CDA cleandryair
  • GN 2 General N 2
  • the air supply line 6 coupled to the pneumatic valve 1 guides the high pressure air supplied from the air supply unit 5 to the pneumatic valve 1.
  • the air supply line 6 is coupled to the upper portion of the pneumatic valve (1) through the fitting hole (12). And when the air supply line 6 is coupled through the fitting hole 12, it is preferable that the sealing hole and the fitting hole 12 so as not to leak the gas leaks due to breakage of the pneumatic valve (1).
  • the exhaust line 30 has one end connected to the through hole 13 of the collecting unit 10 and the other end connected to the detection unit 40 which will be described later.
  • the exhaust line 30 guides the gas exhausted through the through hole 13 to the detection unit 40.
  • the gas exhausted from the through hole 13 to the detection unit 40 through the exhaust line 30 may be mixed with air discharged due to breakage of the cylinder 15 after being supplied to the pneumatic valve 1. have.
  • the detector 40 is coupled to the other end of the exhaust line 30 to detect a gas contained in the exhaust air exhausted to the exhaust line 30.
  • the detection unit 40 is for monitoring the leakage of gas
  • the toxic gas detector 41 for detecting the toxic gas leaking from the pneumatic valve 1 for controlling the flow of the toxic gas or oxygen, nitrogen, argon gas
  • At least one of the oxygen sensor 42 for detecting the gas leaking from the pneumatic valve (1) for controlling the flow of preferably includes both the toxic gas detector 41 and the oxygen sensor 42.
  • the toxic gas detector 41 uses a toxic gas detector
  • the oxygen sensor 42 uses an O 2 sensor.
  • the exhaust line 30 is connected to the toxic gas detector 41 and the pneumatic valves 1 for controlling the flow of the toxic gas, and the oxygen sensor 42 and the pneumatic pressure for controlling the flow of oxygen, nitrogen, argon gas It is preferred to be connected with the valves 1.
  • the other side of the exhaust lines 30 of the pneumatic valves 1 may be integrated into one line and connected to the toxic gas detector 41 or the oxygen sensor 42 of the detector 40.
  • the oxygen sensor 42 detects gas through oxygen, nitrogen, and argon gas when the concentration of oxygen is greater than or equal to about 20.9% or less of oxygen contained in the air in the atmosphere.
  • the oxygen sensor 42 detects that the concentration of oxygen to be detected is greater than or equal to the concentration of oxygen contained in the air in the atmosphere (20.9%). As a result, it can be seen that the pneumatic valve 1 that controls the flow of oxygen gas is damaged.
  • the oxygen sensor 42 detects that the oxygen concentration detected by the oxygen sensor 42 is less than or equal to the concentration of oxygen contained in the air in the atmosphere (20.9%). Will be detected. This can be seen that the breakage of the pneumatic valve (1) for controlling the flow of nitrogen or argon gas.
  • the collecting part 10 and the cover part 20 are installed at each pneumatic valve 1, and the gas leak detection system collects the leaked gas leaked by the damage of the pneumatic valve 1 and exhaust line ( By exhausting to the detection unit 40 through 30, it is possible to easily grasp whether any of the pneumatic valves 1 is leaked or not, and to easily identify the type of leaked gas. Since only the pneumatic valve 1 corresponding to a kind can be checked, the pneumatic valve 1 in which gas leaks can be found quickly.
  • the detection unit 40 if the gas contained in the exhaust air exhausted to the exhaust line 30 or the connection line 90, that is, the gas is detected by the toxic gas detector 41 or the oxygen sensor 42, An alarm unit 43 for generating an alarm is included.
  • the alarm unit 43 may generate an alarm when the gas is detected through the first alarm unit 44 and the oxygen sensor 42 that generate an alarm when the toxic gas is detected through the toxic gas detector 41.
  • a second alarm unit 45 to be included.
  • the user can stop the operation of the factory equipment through the alarm of the alarm unit 43.
  • the gas leak detection apparatus further comprises an exhaust valve 50, the pump 60 and the sealing unit 70.
  • the exhaust valve 50 is installed in the middle of the exhaust line 30 to control whether or not the gas discharged from the collecting unit 10 to the detecting unit 40.
  • This exhaust valve 50 is for easily finding the pneumatic valve 1 in which gas leaks, when gas is detected by the detection part 40.
  • the detection unit 40 when gas is detected by the detection unit 40, all the exhaust valves 50 installed in the exhaust line 30 are locked, and gas is leaked by individually opening or closing any one exhaust valve 50.
  • the pneumatic valve 1 can be found. That is, when gas is detected by the detection unit 40 when one of the exhaust valves 50 is opened, the gas is leaked from the exhaust valve 50. Therefore, the presence or absence of the gas leaking from the pneumatic valve 1 is quickly determined. You can make quick judgments, get the equipment up and running quickly, and save money on maintenance costs.
  • the pump 60 is installed at the other end of the exhaust line 30 to move the discharged air exhausted to the exhaust line 30 to the detector 40.
  • the pump 60 moves the gas collected by the collecting unit 10 to the detecting unit 40 quickly so that the detecting unit 40 detects the leakage of the gas quickly.
  • the pump 60 may be formed integrally with the detector 40 or may be formed separately.
  • the sealing part 70 includes the connection part 71, the fixing member 72, and the O-ring 73.
  • the sealing unit 70 is for sealing between the exhaust line 30 and the collecting unit 10 so that the discharged air collected in the collecting unit 10 can be discharged to the exhaust line 30.
  • connection portion 71 of the sealing portion 70 is coupled to one end of the exhaust line 30, the lower portion is formed with a protrusion inserted into the through hole (13).
  • connection part 71 is preferably formed so that the exhaust gas collected in the collecting part 10 communicates with the exhaust line 30.
  • the fixing member 72 is inserted into the through hole 13 and coupled to the protrusion projecting into the collecting part 10, but is coupled to the inside of the collecting part 10. Accordingly, the fixing member 72 fixes the connecting portion 71 to the collecting portion 10.
  • a washer may be further included between the fixing member 72 and the inner surface of the collecting unit 10, but is not limited thereto.
  • a screw thread is formed on the outer circumferential surface of the protrusion, and the fixing member 72 may be a nut so as to be coupled to the screw thread, but is not limited thereto.
  • connection portion 71 is inserted into the protrusion of the connection portion 71 to seal between the connection portion 71 and the collecting portion 10.
  • the gas leak detection apparatus prevents the gas leaking from each pneumatic valve 1 from mixing with the gas leaking from the other pneumatic valve 1, thereby improving stability and preventing damage to equipment.
  • Real-time monitoring is possible by detecting the gas leak in the detection unit 40 in real time.
  • FIG. 4 is a view showing a state in which the port solenoid valve is provided in the gas leak detection apparatus according to an embodiment of the present invention.
  • 5 is a cross-sectional view showing a state in which the port solenoid valve is provided in the gas leak detection apparatus according to an embodiment of the present invention.
  • 6 is a cross-sectional view illustrating a state in which gas is collected through a gas leak detection apparatus according to a preferred embodiment of the present invention.
  • 7 is a block diagram showing a gas leak detection apparatus according to a preferred embodiment of the present invention.
  • the gas leak detection apparatus further includes a port solenoid valve 51, a controller 80, and a display 82.
  • the port solenoid valve 51 is provided in the middle part of the exhaust line 30 which is provided in each of the plurality of pneumatic valves 1 and collects gas 10, and is controlled by the controller 80. By means of each of the exhaust gas to the exhaust line 30 to discharge or integrally discharged.
  • connection line 90 connects the port solenoid valve 51 and the detection unit 40, and guides the gas discharged from the port solenoid valve 51 to be moved to the detection unit 40.
  • the port solenoid valve 51 flows in the gas exhausted into the plurality of exhaust lines 30 and discharges the gases to one connection line 90.
  • the controller 80 controls the gas to be introduced and discharged to the connection line 90 only in one of the exhaust lines 30 of the plurality of exhaust lines 30. do.
  • the detection unit 40 may sequentially and accurately identify which exhaust line 30 the gas is exhausted from.
  • the collecting part 10 is installed in each pneumatic valve 1, and collects the leaked gas leaked from the damage of the pneumatic valve 1 to exhaust line 30, the port solenoid valve By exhausting to the detection unit 40 through the 51 and the connection line 90, it is possible to easily determine which of the pneumatic valves 1 of the plurality of pneumatic valves 1 is present, as well as the type of leaking gas. Can be easily identified, and only the pneumatic valve 1 corresponding to the type can be checked, so that the pneumatic valve 1 in which the gas leaks can be found quickly.
  • the controller 80 connects only the gas discharged from one of the exhaust lines 30 of the multiple exhaust lines 30 connected to the port solenoid valve 51 to the connection line 90. Controls whether each of the plurality of exhaust lines 30 connected to the port solenoid valve 51 to be discharged to the detection unit 40 through.
  • the controller 80 can automatically control the port solenoid valve 51, so that the user can quickly control which exhaust line 30 does not need to control whether the exhaust line 30 is exhausted. Can be used to determine if gas has been detected. Accordingly, the operation of the semiconductor equipment can be quickly resumed, and the maintenance cost of the equipment can be saved.
  • controller 80 transmits data including the type of gas detected by the detection unit 40 and the amount of detection of the gas to the management server 100 in real time.
  • the management server 100 receives data from the controller 80 and outputs the graph.
  • the manager can easily predict whether or not the gas leaks at a glance through the output graph to predict the gas leakage, so that the alarm of the above alarm unit 43 does not sound or leaks even before it sounds.
  • the display unit 82 detects the broken pneumatic valve 1 as the gas is detected by the detection unit 40 and the controller 80 controls the port solenoid valve 51, the display unit 82 detects the inherent characteristic of the pneumatic valve 1. Display the information.
  • the port solenoid valve 51 is displayed on the collecting unit 10 or the pneumatic valve 1 to which the exhaust line 30 is connected to correspond to the order of controlling the exhaust line 30 from the first to the last.
  • the gas is detected by the detection unit 40 while the 80 controls the port solenoid valve 51, if the control sequence of the corresponding exhaust line 30 is displayed on the display unit 82, the user displays the display unit 82. It is possible to quickly find a pneumatic valve (1), that is, a broken pneumatic valve (1) matching the sequence number indicated in the).
  • the display unit 82 can also display the type of gas detected and the amount of gas detected.
  • FIG. 8 is an exploded perspective view showing another embodiment of the collecting unit of the gas leak detection apparatus according to a preferred embodiment of the present invention.
  • the collecting part 10 of the gas leak detection apparatus does not surround the pneumatic valve 1 as a whole, but covers only the bonnet nut 14, so that the gas leaks from the bonnet nut 14. Can be captured.
  • an opening 11 is further formed on the upper end of the collecting portion 10, and covers the opening 11 to cover the collecting portion ( The cover 20 for sealing the inside of the 10 is further provided.
  • the through hole 13 of the collecting unit 10 may be formed on the side surface.
  • the collecting unit 10 has a through hole through which the upper and lower portions are inserted to insert the pneumatic valve 1 so that the opening 11 is formed at the upper and lower ends thereof, and the gas leaked due to the breakage of the pneumatic valve 1 is discharged to the outside. 13) is formed.
  • the gas collected by the collecting unit 10 is exhausted to the detection unit 40 through the exhaust line 30 connected to the through hole 13, and the detection unit 40 detects the gas.
  • FIG. 9 is a perspective view showing another embodiment of the collecting unit of the gas leak detection apparatus according to a preferred embodiment of the present invention.
  • FIG. 10 is an exploded perspective view illustrating the collecting part of FIG. 9.
  • FIG. 11 is a perspective view illustrating another embodiment of a collecting part of a gas leak detection apparatus according to a preferred embodiment of the present invention and coupled to a pneumatic valve.
  • FIG. 12 is a perspective view illustrating a state in which the collecting port of FIG. 9 is coupled to the eutectic valve.
  • 13 is a perspective view showing a state in which the needle portion is coupled to the collecting port of the gas leak detection apparatus according to a preferred embodiment of the present invention.
  • the collecting unit 10 collects gas leaked due to breakage of the pneumatic valve 1.
  • the collecting unit 10 is attached to the discharge hole 4 in which gas leaks due to breakage of the pneumatic valve 1, and a collecting port 112 for collecting gas is formed.
  • the exhaust line 30 described above is coupled to the discharge port 111 of the collecting unit 10 to exhaust the discharge gas discharged to the discharge port 111 of the collecting unit 10 to the outside.
  • the inside of the collecting part 10 has a hollow shape, and is opened to communicate with the collecting holes 112 on the outside thereof, and one end of the exhaust line 30 to be described later is coupled thereto.
  • a peeling adhesive is applied to the outer peripheral surface of the collecting port 112. This is to prevent the collection unit 10 is detachably attached to the outer circumferential surface of the pneumatic valve (1) but tightly fixed so that no gas leaks between the pneumatic valve (1) and the collecting unit (10).
  • the collecting unit 10 is provided with an O-ring 113 outside the inlet of the collecting port 112. This is to seal between the outer circumferential surface of the pneumatic valve 1 and the collecting portion 10, so that gas does not leak between the pneumatic valve 1 and the collecting portion 10.
  • the collecting unit 10 extends upward and collects air leaking into the discharge hole 4, ie, the air discharge hole 4, leaked due to breakage of the pneumatic valve 1.
  • Collector 112 is further formed.
  • the gas leak detection apparatus further includes a wing 120.
  • the wing unit 120 includes a pair of wings 121 that protrude on both sides of the collecting unit 10 and surround the outer circumferential surface of the pneumatic valve 1.
  • wing portion 120 a variety of coupling methods may be used so that the pair of wings 121 surround the pneumatic valve (1) and can be coupled to each other.
  • any one of the belt coupling method, clamp coupling method or Velcro tape coupling method may be used.
  • the wing portion 120 is made of an elastic band having an elastic force, regardless of the thickness of the pneumatic valve (1) can be fixed in close contact with the collecting port 112 of the collecting portion 10 to the discharge hole (4) In the above-described coupling method, the adhesion can be increased.
  • the wing 121 it is preferable to have an elastic force in a direction facing each other, which is to elastically support the outer peripheral surface of the pneumatic valve (1) and the collecting portion 10 is fixed to the pneumatic valve (1).
  • the blade 121 is preferably disposed on both sides of the collecting port 112 of the collecting unit 10, and is disposed above and below the collecting hole 112 formed up and down.
  • the wings 121 are curved or bent. This is to elastically support the outer circumferential surface of the pneumatic valve 1 with an elastic force directed toward the pneumatic valve 1. For this reason, the blade 121 can closely couple the collecting port 112 to the discharge hole (4).
  • the wing 121 is formed longer than the length of the outer circumferential surface 1/4 of the pneumatic valve 1, the wing portion 120, because the wing 121 wraps more than half of the outer circumferential surface of the pneumatic valve (1), It is not easily dropped by external force.
  • blade 121 has the collection port 112 which the inside communicates with the inside of the collection part 10, and the inner surface opened.
  • only one of the collecting holes formed in the collecting unit 10 and the collecting hole formed in the wing 121 may be selectively formed, and each may be formed.
  • any one of the plurality of collecting ports 112 is closely coupled to the discharge hole 4 of the pneumatic valve 1 in some cases.
  • the collecting hole 112 formed in the wing 121 is formed on the inner surface of the wing 121 having the direction of the elastic force, the wing 121 is in contact with the wing 121 and the pneumatic valve (1) It is preferably formed at the contact portion of.
  • the collection port 112 is formed in the inner surface which the wing
  • the collecting holes 112 may be formed to have a long hole shape in the longitudinal direction of the wing 121.
  • the collecting holes 112 may have an opening or a diameter wider with the discharge hole 4.
  • the collecting hole 112 is formed in a long hole shape, the collecting hole 112 and the discharge hole 4 are easily communicated with each other when the collecting part 10 and the wing part 120 are moved left and right. Can be adjusted, the installation of the gas leak detection device according to the invention is facilitated, it is possible to easily collect the air or gas leaked into the discharge hole (4).
  • the collecting part 10 includes a needle in which the inlet of the collecting port 112 protrudes to be inserted into the discharge hole 4 of the pneumatic valve 1 and is inserted into the gas discharge hole 4.
  • Part 114 is included.
  • the needle portion 114 is hollow inside, it is preferable that the protruding end is formed to be in communication with the collecting port 112.
  • the outer diameter of the needle portion 114 is formed to be the same as the inner diameter of the discharge hole 4, it is preferable that the needle portion 114 is fitted to the discharge hole (4).
  • the needle portion 114 the outer surface is made of a soft material or a rigid material, when inserted into the discharge hole 4, between the outer surface of the needle portion 114 and the inner surface of the discharge hole (4) Is preferably sealed but not limited thereto.
  • FIG. 14 is a perspective view showing another embodiment of the collecting unit of the gas leak detection apparatus according to a preferred embodiment of the present invention.
  • FIG. 15 is an exploded perspective view illustrating the collecting part of FIG. 14.
  • FIG. 16 and 17 are perspective views illustrating a state in which a collecting part of a gas leak detection apparatus according to an exemplary embodiment of the present invention is fixed to a fixing member.
  • the collecting unit 10 collects gas leaked due to breakage of the pneumatic valve 1.
  • the collecting part 10 is attached to the discharge hole 4 in which gas leaks due to breakage of the pneumatic valve 1, and a collecting port 112 for collecting gas is formed.
  • a discharge port 111 through which the gas collected by the collecting port 112 is discharged is formed.
  • the discharge port 111 is formed on one side of the collecting unit 10, and the collecting hole 112 is formed on the other side.
  • one side of the collecting unit 10 is formed in the inner groove 117 is inserted into the exhaust line 30 to be described later.
  • an extension part 116 communicating with the discharge port 111 and extending is formed on the other side of the collecting part 10.
  • the end of the extension portion 116 is inserted into the discharge hole (4) in which gas leaks due to breakage of the pneumatic valve (1).
  • the collecting port 112 for collecting the gas is formed at the end of the extension portion 116, the extension portion 116 is formed in a hollow shape, the collecting port 112 and the discharge port 111 is in communication with each other.
  • the end portion of the extension portion 116 is bent, the end portion of the extension portion 116 is in line with the longitudinal direction of the discharge hole (4). This is for easily inserting and coupling the end portion of the extension portion 116 to the discharge hole 4, and stably fixed.
  • the pneumatic valve 1 is formed with a plurality of discharge holes (4) through which the gas leaks.
  • the collecting unit 10 may be formed in the middle portion of the plurality of extension port 116 collecting port 112 is inserted into each discharge hole (4).
  • the collecting portion 10 is made of a soft material can be stretched and bent in the length is easy to install in the pneumatic valve (1).
  • the gas leak detection apparatus further includes a fixing member 130.
  • the fixing member 130 surrounds the outer circumferential surface of the pneumatic valve 1, and both ends thereof are coupled to each other, and the collecting part 10 inserted into the gap 132 that occurs every coil 131 is tightly fixed to the pneumatic valve 1.
  • the outer diameter of the needle portion 114 is formed to be the same as the inner diameter of the discharge hole 4, it is preferable that the needle portion 114 is fitted to the discharge hole (4).
  • the needle portion 114 the outer surface is made of a flexible material, when inserted into the discharge hole 4, the sealing between the outer surface of the needle portion 114 and the inner surface of the discharge hole (4) But is not limited thereto.

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Abstract

A gas leakage detection device of the present invention comprises: a collection unit having an opening part formed at a lower end thereof such that a pneumatic valve is inserted therein, having an insertion hole formed at one side thereof through which an air supply line coupled with the pneumatic valve passes, and having a through-hole for discharging, to the outside, gas leaking due to damage to the pneumatic valve; a cover unit coupled to the opening part so as not to discharge the gas leaking from the pneumatic valve through the opening part formed at the lower end of the collection unit; an exhaust line of which one end is connected to the through-hole of the collection unit so as to discharge, to the outside, the gas leaking from the pneumatic valve; and a detection unit connected to the other end of the exhaust line so as to detect the gas contained in the exhaust air to be discharged to the exhaust line, wherein the cover unit includes a pair of cover members having grooves so as to cover an outer circumference of the pneumatic valve. The gas leakage detection device of the present invention can improve the stability and can prevent the damage of equipment by preventing the mixture of the gas leaking from each pneumatic valve and gas leaking from another pneumatic valve, and can simultaneously and rapidly implement a real-time monitoring operation and an operation of the equipment by controlling a solenoid valve and automatically and rapidly finding the pneumatic valve in which gas is detected when the detection unit detects the gas.

Description

가스 누출 검출장치Gas Leak Detection Device
본 발명은 가스 누출 검출장치에 관한 것으로, 보다 상세하게는 반도체 장비 의 가스 박스에 설치된 밸브에 포집부를 설치하고, 밸브로부터 누출되는 가스를 각각 검출하여 파손된 밸브를 찾기 위한 가스 누출 검출장치에 관한 것이다.The present invention relates to a gas leak detection apparatus, and more particularly, to a gas leak detection apparatus for installing a collecting part in a valve installed in a gas box of a semiconductor device, and detecting a gas leaked from the valve to find a damaged valve. will be.
일반적으로, 반도체 제조장비는 웨이퍼를 다양한 환경과 공정 하에서 처리하고 가공하게 되는데, 이들 장비는 웨이퍼를 사진, 확산, 식각, 화학기상증착, 금속증착 등의 여러 공정을 반복적으로 수행하여 반도체 칩으로 제조하게 되며, 각 공정은 각종 유독가스 및 용액 하에서 실시하게 된다.In general, semiconductor manufacturing equipment processes and processes wafers under various environments and processes, and these equipments are manufactured as semiconductor chips by repeatedly performing various processes such as photographing, diffusion, etching, chemical vapor deposition, and metal deposition. Each process is performed under various toxic gases and solutions.
따라서, 반도체를 제조하는 각 장비들은 다양하고 열악한 환경에 노출되어 있으며, 각종 유독가스로 인해 장비가 부식되거나 변형되어 장비의 수명이 짧아지는 문제점이 있었다. 그에 따라 장비의 교체주기가 잦아져 유지관리비용이 증가할 뿐만 아니라 장비의 공정이 중단되어 제품생산이 딜레이되는 단점이 있었다.Therefore, each of the equipment for manufacturing a semiconductor is exposed to various and poor environments, there is a problem that the life of the equipment is shortened due to the corrosion or deformation of the equipment due to various toxic gases. As a result, the replacement cycle of the equipment is frequently increased, and the maintenance cost is increased, and the production process is delayed due to the interruption of the process of the equipment.
여기서, 밸브는 공압밸브를 사용하며, 공압밸브에는 펌프(Diaphragm Valve) 또는 뉴메틱밸브(Pneumatic Valve) 등이 있다.Here, the valve uses a pneumatic valve, and the pneumatic valve includes a pump (Diaphragm Valve) or a pneumatic valve.
펌프나 뉴메틱밸브는, 가스유입관, 가스배출관이 양쪽에 각각 연결되고, 에어공급부로부터 공급되는 고압공기의 공압을 이용하여 가스유입관에서 가스배출관으로 흐르는 가스의 흐름을 제어한다. The pump and the pneumatic valve are connected to both the gas inlet pipe and the gas discharge pipe, respectively, and control the flow of the gas flowing from the gas inlet pipe to the gas discharge pipe using the pneumatic pressure of the high pressure air supplied from the air supply unit.
펌프나, 뉴메틱밸브는 가스유입관에서 유입되는 가스의 유입부에 위치한 다이어프램(diaphragm)에 공압 또는 공압에 의한 압력을 가함에 따라, 다이어프램이 유입부가 개폐되는 구조를 갖는다.The pump or the pneumatic valve has a structure in which the diaphragm opens and closes the inlet by applying a pneumatic or pneumatic pressure to a diaphragm positioned in the inlet of the gas flowing from the gas inlet pipe.
그리고, 펌프나, 뉴메틱밸브에 주입되는 고압공기는 외부로 배출된다. The high pressure air injected into the pump or the pneumatic valve is discharged to the outside.
이때, 다이어프램은 지속적인 밸브 작동에 의해 피로현상으로 깨지게 되면 가스유입관에서 유입되는 유독가스가 깨진 다이어프램을 통해 밸브의 보닛너트에 형성된 배출공으로 배출되면서 외부로 누출되는 문제점이 발생하였다.At this time, when the diaphragm is broken by fatigue due to continuous valve operation, the toxic gas introduced from the gas inlet pipe is discharged to the discharge hole formed in the bonnet nut of the valve through the broken diaphragm and leaked to the outside.
이러한 종래의 단점들을 해결하기 위하여 반도체 제조장비 내에 유독가스를 공급하는 다수개의 밸브가 설치된 부분을 가스박스로 분리시키는 동시에 밸브에서 누출될 수 있는 유독가스를 배기시키기 위한 배기구가 설치되었다. 그리고, 배기구에는 유독가스를 검출하기 위한 유독가스검출기가 설치된다.In order to solve the above disadvantages, a plurality of valves for supplying the toxic gas in the semiconductor manufacturing equipment are installed in the gas box and an exhaust port for exhausting the toxic gas that may leak from the valve is installed. The exhaust port is provided with a toxic gas detector for detecting toxic gas.
그러나, 배기구의 음압에 의해 외부공기가 가스박스의 내부로 대량 유입되기 때문에 밸브에서 유독가스가 누출되면 가스박스 내부로 유입된 외부공기와 혼합되고, 누출된 유독가스의 농도가 낮아져 유독가스검출기가 작동을 하지 않는 문제점이 있었다. 즉, 유독가스검출기를 배기구에 설치함에도 불구하고, 외부공기의 유입으로 낮아지는 유독가스의 농도 때문에 유독가스의 누출을 용이하게 검출하지 못하여 유독가스 누출의 조기발견을 할 수 없으며 반도체 공정에 이상을 초래하는 단점이 있었다.However, since a large amount of external air flows into the gas box by the negative pressure of the exhaust port, when the toxic gas leaks from the valve, it is mixed with the external air introduced into the gas box, and the concentration of the leaked toxic gas is lowered. There was a problem that did not work. In other words, despite the installation of the toxic gas detector in the exhaust port, the toxic gas leak cannot be easily detected due to the concentration of the toxic gas lowered due to the inflow of external air, so that the early detection of the toxic gas leak cannot be detected, and the semiconductor process is abnormal. There were disadvantages that resulted.
또한, 유독가스검출기가 유독가스를 검출하면서 사용자가 유독가스 누출을 인지함에도 불구하고, 하나의 반도체 장비에 다수개가 설치된 밸브를 일일이 분해하여 밸브의 다이어프램 손상유무를 확인해야만 했었다. 그에 따라 손상된 밸브를 찾아내는데 시간이 오래 걸릴 뿐만 아니라, 작업의 진행이 중단되어 생산량이 감소하는 문제점이 있었다.In addition, although the toxic gas detector detects the toxic gas and the user recognizes the toxic gas leak, it was necessary to disassemble the valves in which a plurality of valves are installed in one semiconductor device and check the valve for diaphragm damage. As a result, not only it takes a long time to find a damaged valve, but also has a problem in that the production is interrupted because the operation is stopped.
더불어, 종래의 가스박스 내에는 유독가스 외에 산소, 질소, 아르곤가스 등의 흐름을 제어하는 밸브가 다수개 설치되어 있기 때문에 가스박스의 배기구에 설치된 유독가스검출기는 특정 유독가스만을 검출할 수 있기 때문에, 산소, 질소, 아르곤가스 등과 같은 가스의 누출과 유독가스를 누출을 동시에 검출하기 어렵고 검출되지 않는 유독가스나 그외의 가스로 인하여 반도체 공정에 이상을 초래하는 문제점이 있었다.In addition, the conventional gas box is provided with a plurality of valves for controlling the flow of oxygen, nitrogen, argon gas, etc. in addition to the toxic gas, the toxic gas detector installed in the exhaust port of the gas box can detect only specific toxic gas Gas leaks such as oxygen, nitrogen, argon gas, and toxic gases are difficult to detect at the same time, and there is a problem that causes abnormalities in the semiconductor process due to undetectable toxic gases or other gases.
또한, 반도체의 라인에서 펌프나, 뉴메틱밸브는 일정간격으로 이격되어 설치되기도 하나, 특정구역에서는 촘촘히 배열되도록 설치된다.In addition, the pumps and pneumatic valves in the semiconductor line may be spaced apart at regular intervals, but in a specific area are arranged to be closely arranged.
이때, 촘촘히 배열 설치된 뉴메틱밸브의 경우, 다이어프램이 지속적인 밸브 작동에 의해 피로현상으로 깨지게 되어 외부로 가스가 누출되도록 형성된 배출공이 인접한 뉴메틱밸브를 마주하고 있으면 가스를 포집하기 위한 구조를 설치하기 어려울 뿐만 아니라, 배출공의 위치가 일정하지 않도록 설치되는 뉴메틱밸브에 모두 적용시킬 수 있는 가스포집 구조의 개발이 요구된다.At this time, in the case of the pneumatic valves which are closely arranged, the diaphragm may be broken by fatigue due to continuous valve operation, and it may be difficult to install a structure for collecting gas if the discharge hole formed to leak gas to the outside faces an adjacent pneumatic valve. In addition, the development of a gas collection structure that can be applied to all the pneumatic valves are installed so that the position of the discharge hole is not constant.
<선행기술 문헌>Prior art literature
(특허문헌 1) 일본 공개특허공보 특개2011-107034호(Patent Document 1) Japanese Unexamined Patent Publication No. 2011-107034
(특허문헌 2) 대한민국 실용신안공개공보 제2008-0004184호(Patent Document 2) Korean Utility Model Publication No. 2008-0004184
(특허문헌 3) 대한민국 등록특허공보 제1326766호(Patent Document 3) Republic of Korea Patent Publication No.
(특허문헌 4) 대한민국 등록특허공보 제0857235호(Patent Document 4) Republic of Korea Registered Patent Publication No. 0857235
상술한 바와 같은 문제점을 해결하기 위해 안출된 본 발명의 목적은, 가스의 흐름을 제어하는 각각의 공압밸브가 삽입되고 공압밸브에서 누출되는 가스를 포집하는 포집부와 가스를 검출할 수 있는 검출부가 배기라인으로 연결됨으로써, 각각의 공압밸브에서 누출되는 가스가 타 공압밸브에서 누출되는 가스와 혼합되지 않도록 하여 안정성 향상과 장비의 손상을 예방할 수 있는 동시에, 실시간으로 가스 누출을 검출부로 검출하여 실시간 모니터링이 가능한 가스 누출 검출장치를 제공하기 위함이다.An object of the present invention devised to solve the problems as described above, the respective pneumatic valves for controlling the flow of gas is inserted and the collecting unit for collecting the gas leaking from the pneumatic valve and the detection unit for detecting the gas By connecting to the exhaust line, the gas leaked from each pneumatic valve is not mixed with the gas leaked from other pneumatic valves, improving stability and preventing damage to equipment, and real-time monitoring by detecting gas leaks in real time. This is to provide a possible gas leak detection device.
또한, 본 발명의 목적은, 반도체라인에 설치된 공압밸브에 포집부를 설치할 때, 날개부를 이용하여 공압밸브의 상측 내지 측면에서 끼움결합시키며 포집부의 포집구와 공압밸브의 배출공을 서로 일치시키거나, 토출구와 연통되어 타측면으로 연장된 연장부의 끝단을 공압밸브의 파손으로 가스가 누출되는 배출공에 삽입결합시킴으로써, 반도체 라인을 중지시키지 않아 반도체 라인작업에 영향을 주지 않을 뿐만 아니라, 반도체 라인 중지에 따른 생산량 감소, 그에 따른 손해비용 등이 발생하지 않도록 할 수 있는 가스 누출 검출장치를 제공하기 위함이다.In addition, an object of the present invention, when installing the collecting portion in the pneumatic valve installed in the semiconductor line, by using the wing fitting from the upper side to the side of the pneumatic valve to match the collecting hole and the discharge hole of the pneumatic valve to each other, or discharge outlet By inserting and coupling the end of the extension part which is extended to the other side into the discharge hole where gas leaks due to breakage of the pneumatic valve, it does not stop the semiconductor line and does not affect the semiconductor line operation. It is to provide a gas leak detection apparatus that can prevent a reduction in production, resulting in damage costs.
또한, 본 발명의 목적은, 공압밸브가 촘촘히 배열 설치되는 경우, 공압밸브에서 에어 또는 가스가 누출되는 배출공의 위치에 상관없이, 포집부와 날개부에 형성된 포집구의 위치를 배출공에 용이하게 위치이동시키거나 연질의 포집부를 늘이거나 구부려 포집구의 위치를 배출공에 용이하게 위치이동시킬 수 있으며, 고정부재의 코일마다 벌어지는 틈에 삽입되는 포집부를 공압밸브의 외주면에 용이하게 밀착고정시킬 수 있는 가스 누출 검출장치를 제공하기 위함이다.In addition, it is an object of the present invention, when the pneumatic valve is arranged closely, irrespective of the position of the discharge hole in which air or gas leaks from the pneumatic valve, the position of the collecting port formed in the collecting portion and the wing portion to facilitate the discharge hole The position of the collecting port can be easily moved to the discharge hole by shifting the position or extending or bending the soft collecting unit, and can easily fix the collecting unit inserted into the gap of each coil of the fixing member to the outer circumferential surface of the pneumatic valve. To provide a gas leak detection device.
또한, 본 발명의 목적은, 탄성력을 갖도록 형성된 날개로 인하여, 포집부를 공압밸브에 부착하는 별도의 구성이 필요하지 않고, 단순한 결합만으로 포집부를 누출공과 마주하도록 설치하여 공압밸브에서 누출되는 에어 또는 가스를 용이하게 포집할 수 있는 동시에, 탄성력에 의해서 포집구는 공압밸브에 밀착결합되어 공압밸브에서 누출되는 에어 또는 가스만을 포집하여 신뢰성 향상시킬 수 있는 가스 누출 검출장치를 제공하기 위함이다.In addition, the object of the present invention, due to the wing formed to have an elastic force, does not require a separate configuration for attaching the collecting portion to the pneumatic valve, air or gas leaking from the pneumatic valve by installing the collecting portion to face the leak hole with a simple coupling only It is to provide a gas leak detection device that can easily collect, and the collecting port by the elastic force is tightly coupled to the pneumatic valve to collect only air or gas leaked from the pneumatic valve to improve the reliability.
또한, 본 발명의 목적은, 포트솔레노이드 밸브에 연결된 다수개의 배기라인 중 어느 하나의 배기라인에서 배출되는 가스만 연결라인을 통해 검출부로 배출될 수 있도록 포트솔레노이드 밸브에 연결된 다수개의 배기라인의 배출여부를 포트솔레노이드 밸브로 제어함으로써, 각각의 공압밸브에서 누출되는 가스가 타 공압밸브에서 누출되는 가스와 혼합되지 않도록 하여 안정성 향상과 장비의 손상을 예방할 수 있는 동시에, 검출부가 가스를 검출하면 포트솔레노이드 밸브가 제어되어 가스가 검출되는 공압밸브를 자동으로 신속하게 찾아 실시간 모니터링 및 장비의 작동을 신속하게 진행시킬 수 있는 가스 누출 검출장치를 제공하기 위함이다.In addition, an object of the present invention, the discharge of the plurality of exhaust lines connected to the port solenoid valve so that only the gas discharged from any one of the plurality of exhaust lines connected to the port solenoid valve can be discharged to the detection unit through the connection line Is controlled by the port solenoid valve, so that the gas leaking from each pneumatic valve is not mixed with the gas leaking from the other pneumatic valve, thereby improving stability and preventing damage to the equipment. It is to provide a gas leak detection device that can be controlled quickly and automatically find a pneumatic valve in which the gas is detected, real-time monitoring and rapid operation of the equipment.
또한, 본 발명의 목적은, 검출부에서 가스가 검출되면, 컨트롤러가 포트솔레노이드 밸브를 제어함에 따라 파손된 공압밸브를 파악하고, 파악된 공압밸브의 고유정보가 디스플레이부에 디스플레이됨으로써, 관리자가 파손된 공압밸브를 파악하기 용이할 뿐만 아니라, 파악한 공압밸브에 대한 관리를 신속하게 진행하여 장비의 작업율을 향상시킬 수 있는 가스 누출 검출장치를 제공하기 위함이다.In addition, an object of the present invention, if the gas is detected in the detection unit, the controller to control the port solenoid valve to identify the damaged pneumatic valve, and the unique information of the identified pneumatic valve is displayed on the display, the manager is damaged It is not only easy to identify the pneumatic valve, but also to provide a gas leak detection device that can improve the operation rate of the equipment by quickly managing the identified pneumatic valve.
상기한 바와 같은 목적을 달성하기 위한 본 발명의 가스 누출 검출장치에 따르면, 공압밸브가 삽입되도록 하단에 개구부가 형성되고, 일측에 공압밸브와 결합된 에어공급라인이 관통되는 끼움공이 형성되고, 상기 공압밸브의 파손으로 누출되는 가스가 외부로 배출되는 관통공이 형성된 포집부; 상기 공압밸브에서 누출되는 가스가 상기 포집부의 하단에 형성된 개구부를 통해 배출되지 않도록 개구부에 결합되는 덮개부; 일단이 상기 포집부의 관통공에 연결되어 상기 공압밸브에서 누출되는 가스가 외부로 배기되는 배기라인; 및 상기 배기라인의 타단에 연결되어, 상기 배기라인으로 배기되는 배출공기에 포함된 가스를 검출하는 검출부;를 포함하고, 상기 덮개부는, 상기 공압밸브의 외주면을 감싸도록 홈이 형성된 한쌍의 덮개부재를 포함한다.According to the gas leak detection apparatus of the present invention for achieving the above object, an opening is formed in the lower end so that the pneumatic valve is inserted, a fitting hole through which the air supply line coupled with the pneumatic valve is formed is formed, the A collecting part formed with a through hole through which gas leaking due to breakage of the pneumatic valve is discharged to the outside; A cover part coupled to the opening so that the gas leaking from the pneumatic valve is not discharged through the opening formed at the lower end of the collecting part; An exhaust line, one end of which is connected to a through hole of the collecting unit, for exhausting gas leaking from the pneumatic valve to the outside; And a detection unit connected to the other end of the exhaust line and detecting a gas contained in the exhaust air discharged to the exhaust line, wherein the cover unit includes a pair of cover members having grooves formed to surround the outer circumferential surface of the pneumatic valve. It includes.
본 발명의 또 다른 실시예에 따른 가스 누출 검출장치는, 공압밸브가 삽입되도록 상하가 관통되어 상하단에 개구부가 형성되고, 상기 공압밸브의 파손으로 누출되는 가스가 외부로 배출되는 관통공이 형성된 포집부; 상기 공압밸브에서 누출되는 가스가 상기 포집부의 상하단에 형성된 개구부를 통해 배출되지 않도록 개구부에 결합되는 덮개부; 일단이 상기 포집부의 관통공에 연결되어 상기 공압밸브에서 누출되는 가스가 외부로 배기되는 배기라인; 및 상기 배기라인의 타단에 연결되어, 상기 배기라인으로 배기되는 배출공기에 포함된 가스를 검출하는 검출부;를 포함하고, 상기 덮개부는, 상기 공압밸브의 외주면을 감싸도록 홈이 형성된 한쌍의 덮개부재를 포함한다.Gas leak detection device according to another embodiment of the present invention, the upper and lower through the opening so that the pneumatic valve is inserted is formed in the upper and lower ends, the collecting portion formed with a through hole through which the gas leaked due to breakage of the pneumatic valve is discharged to the outside ; A cover part coupled to the opening so that the gas leaking from the pneumatic valve is not discharged through the opening formed in the upper and lower ends of the collecting part; An exhaust line, one end of which is connected to a through hole of the collecting unit, for exhausting gas leaking from the pneumatic valve to the outside; And a detection unit connected to the other end of the exhaust line and detecting a gas contained in the exhaust air discharged to the exhaust line, wherein the cover unit includes a pair of cover members having grooves formed to surround the outer circumferential surface of the pneumatic valve. It includes.
본 발명의 또 다른 실시예에 따른 가스 누출 검출장치는, 공압밸브의 파손으로 누출되는 가스를 포집하는 포집부; 일단이 상기 포집부의 토출구에 결합되어 상기 포집부의 토출구로 배출되는 배출가스를 외부로 배기시키는 배기라인; 상기 배기라인의 타단에 결합되어, 상기 배기라인으로 배기되는 배출공기에 포함된 가스를 검출하는 검출부;를 포함하고, 상기 포집부는, 상기 공압밸브의 파손으로 가스가 누출되는 배출공에 부착되어 상기 가스를 포집하는 포집구가 형성되고, 상기 포집부의 양측에 각각 돌출되어 상기 공압밸브의 외주면을 감싸는 한 쌍의 날개로 이루어지되, 상기 날개가 서로 마주하는 방향으로 탄성력을 갖는 날개부;를 더 포함한다. Gas leak detection apparatus according to another embodiment of the present invention, the collecting unit for collecting the gas leaks due to breakage of the pneumatic valve; An exhaust line having one end coupled to an outlet of the collecting unit to exhaust the discharge gas discharged to the outlet of the collecting unit to the outside; It is coupled to the other end of the exhaust line, the detection unit for detecting a gas contained in the exhaust air discharged to the exhaust line; including, The collecting unit is attached to the discharge hole in which gas leaks due to breakage of the pneumatic valve A collecting port for collecting gas is formed, and each wing is formed in a pair of wings protruding on both sides of the collecting portion surrounding the outer circumferential surface of the pneumatic valve, the wing having an elastic force in the direction in which the wings face each other; do.
또한, 상기 공압밸브는, 가스가 누출되는 배출공이 상하에 형성되고, 상기 포집부는, 상부로 연장형성되고, 상부에 상기 공압밸브의 파손으로 누출되는 가스를 포집하는 포집구가 더 형성된 것을 특징으로 한다. In addition, the pneumatic valve, the discharge hole through which the gas leaks is formed in the upper and lower, the collecting portion is formed to extend upward, the collecting port for collecting the gas leaked by the breakage of the pneumatic valve on the top is further formed do.
또한, 상기 날개는, 만곡 또는 절곡형성되며 상기 공압밸브를 향하여 갖는 탄성력으로 상기 공압밸브의 외주면을 탄성지지하며 상기 포집구를 상기 배출공에 밀착결합시키는 것을 특징으로 한다. In addition, the blade is bent or bent, characterized in that the elastic support to the pneumatic valve with an elastic force toward the pneumatic valve is characterized in that the collecting port is in close contact with the discharge hole.
또한, 상기 포집구는, 상기 날개의 길이방향으로 장공형상을 갖도록 형성되는 것을 특징으로 한다. In addition, the collecting port is characterized in that it is formed to have a long hole shape in the longitudinal direction of the blade.
또한, 상기 포집부는, 상기 포집구 외주면에 박리접착제가 도포되어 상기 공압밸브의 외주면에 탈부착되되 밀착고정되어 상기 가스가 누출되지 않도록 하는 것을 특징으로 한다.In addition, the collecting unit, the peeling adhesive is applied to the outer peripheral surface of the collecting port is characterized in that the detachable to the outer peripheral surface of the pneumatic valve, but is fixed in close contact so that the gas does not leak.
본 발명의 또 다른 실시예에 따른 가스 누출 검출장치는, 공압밸브의 파손으로 누출되는 가스를 포집하고, 포집하는 가스가 토출되는 토출구가 형성된 일측면에 내입홈이 내입형성된 포집부; 일단이 상기 내입홈에 삽입결합되어, 상기 포집부의 토출구로 배출되는 배출가스를 외부로 배기시키는 배기라인; 상기 배기라인의 타단에 결합되어, 상기 배기라인으로 배기되는 배출공기에 포함된 가스를 검출하는 검출부;를 포함하고, 상기 포집부는, 상기 토출구와 연통되어 타측면으로 연장된 연장부와, 상기 연장부의 끝단이 상기 공압밸브의 파손으로 가스가 누출되는 배출공에 삽입결합되어 상기 가스를 포집하는 포집구가 형성된 것을 특징으로 한다. Gas leak detection apparatus according to another embodiment of the present invention, the trapping portion of the gas leak due to the breakage of the pneumatic valve, the trapping portion is formed in the inner groove formed in one side formed with a discharge port for discharging the gas collected; An exhaust line having one end inserted into the inlet groove to exhaust the exhaust gas discharged to the discharge port of the collecting unit to the outside; A detection unit coupled to the other end of the exhaust line and detecting a gas contained in the exhaust air discharged to the exhaust line, wherein the collecting unit is in communication with the discharge port and extends to the other side; End of the part is coupled to the discharge hole in which the gas leaks due to breakage of the pneumatic valve is characterized in that the collecting port for collecting the gas is formed.
또한, 상기 공압밸브는, 가스가 누출되는 배출공이 다수개 형성되고, 상기 포집부는, 상기 배출공마다 삽입결합되는 포집구가 다수개 형성되어, 상기 공압밸브의 파손으로 누출되는 가스를 포집하는 것을 특징으로 한다. The pneumatic valve may include a plurality of discharge holes through which gas leaks, and the collecting part may include a plurality of collection holes inserted into and coupled to each of the discharge holes to collect the gas leaked due to breakage of the pneumatic valve. It features.
또한, 상기 공압밸브의 외주면을 감싸며 양단이 결합되고, 코일마다 벌어지는 틈에 삽입되는 상기 포집부를 상기 공압밸브로 밀착고정시키는 고정부재;를 더 포함한다. In addition, both ends are coupled to surround the outer circumferential surface of the pneumatic valve, the fixing member for tightly fixing the collecting portion inserted into the gap that is opened for each coil to the pneumatic valve; further includes.
또한, 상기 포집구의 입구가 상기 공압밸브의 배출공에 삽입가능하게 돌출되어 상기 배출공의 내부에 삽입되는 바늘부;를 포함한다. In addition, the inlet of the collecting port protrudes to be inserted into the discharge hole of the pneumatic valve; the needle portion is inserted into the discharge hole; includes.
또한, 다수개로 이루어진 공압밸브에 각각 구비되어 가스를 포집하는 포집부마다 결합되는 배기라인의 중간부에 구비되며, 컨트롤러의 제어에 의해 각각의 배기라인으로 배기되는 누출가스를 각각 배출시키거나 일체로 배출시키는 포트솔레노이드 밸브; 및 상기 검출부에서 누출가스가 검출되면, 다수개의 배기라인의 배출여부를 상기 솔레노이드 밸브를 통해 제어하는 컨트롤러;를 더 포함한다. In addition, each of the plurality of pneumatic valves are provided in the middle of the exhaust line is coupled to each of the collecting section for collecting the gas, under the control of the controller to discharge each of the exhaust gas to the respective exhaust line or integrally A port solenoid valve for discharging; And a controller configured to control whether the plurality of exhaust lines are discharged through the solenoid valve when the leaking gas is detected by the detection unit.
또한, 상기 컨트롤러는, 상기 검출부에서 검출되는 누출가스의 종류와, 누출가스의 검출량을 포함하는 데이터를 실시간으로 관리서버로 송신하고, 상기 관리서버는, 상기 컨트롤러로부터 데이터를 수신하여 그래프로 출력하여 관리자에게 제공하는 것을 특징으로 한다. The controller may transmit data including the type of leak gas detected by the detector and the amount of leak gas detected to the management server in real time, and the management server may receive data from the controller and output the data in a graph. Characterized in that provided to the administrator.
또한, 상기 검출부에서 가스가 검출되어, 상기 컨트롤러가 상기 포트솔레노이드 밸브를 제어함에 따라 파손된 공압밸브를 파악하면, 파악된 공압밸브의 고유정보를 디스플레이하는 디스플레이부;를 더 포함하고, 상기 고유정보는, 다수개의 공압밸브 마다 각각 기 설정된 것을 특징으로 한다. The display unit may further include a display unit configured to display the unique information of the identified pneumatic valve when the gas is detected by the detection unit and the controller detects the damaged pneumatic valve as the controller controls the port solenoid valve. Is characterized in that each preset a plurality of pneumatic valves.
또한, 상기 검출부는, 유독가스의 흐름을 제어하는 공압밸브로부터 누출되는 유독가스를 검출하는 유독가스검출기와, 산소, 질소, 아르곤가스의 흐름을 제어하는 공압밸브에서 누출되는 가스를 검출하는 산소센서를 포함한다. In addition, the detection unit, a toxic gas detector for detecting the toxic gas leaking from the pneumatic valve for controlling the flow of toxic gas, and an oxygen sensor for detecting the gas leaking from the pneumatic valve for controlling the flow of oxygen, nitrogen, argon gas It includes.
또한, 상기 검출부는, 상기 유독가스검출기를 통해 유독가스가 검출되면 알람을 발생시키는 제1알람부와, 상기 산소센서를 통해 가스가 검출되면 알람을 발생시키는 제2알람부를 포함하는 알람부;를 포함한다.The detection unit may include an alarm unit including a first alarm unit generating an alarm when toxic gas is detected through the toxic gas detector, and a second alarm unit generating an alarm when gas is detected through the oxygen sensor; Include.
이상 살펴본 바와 같은 본 발명의 효과는, 각각의 공압밸브에서 누출되는 가스가 타 공압밸브에서 누출되는 가스와 혼합되지 않도록 하여 안정성 향상과 장비의 손상을 예방할 수 있는 동시에, 검출부가 가스를 검출하면 포트솔레노이드 밸브가 제어되어 가스가 검출되는 공압밸브를 자동으로 신속하게 찾아 실시간 모니터링 및 장비의 작동을 신속하게 진행시킬 수 있는 가스 누출 검출장치를 제공하기 위함이다.As described above, the effects of the present invention can prevent the gas leaking from each pneumatic valve from mixing with the gas leaking from the other pneumatic valves, thereby improving stability and preventing damage to the equipment. The solenoid valve is controlled to provide a gas leak detection device that can quickly and automatically find a pneumatic valve that detects gas.
또한, 본 발명의 효과는, 반도체 라인을 중지시키지 않아 반도체 라인작업에 영향을 주지 않을 뿐만 아니라, 반도체 라인 중지에 따른 생산량 감소, 그에 따른 손해비용 등이 발생하지 않도록 할 수 있는 가스 누출 검출장치를 제공할 수 있다.In addition, the effect of the present invention is not only to stop the semiconductor line does not affect the operation of the semiconductor line, but also to reduce the amount of production caused by stopping the semiconductor line, resulting in a cost of leak detection apparatus that can be prevented from occurring Can provide.
또한, 본 발명의 효과는, 공압밸브가 촘촘히 배열 설치되는 경우, 공압밸브에서 에어 또는 가스가 누출되는 배출공의 위치에 상관없이, 포집구의 위치를 배출공에 용이하게 위치이동시킬 수 있으며, 고정부재의 코일마다 벌어지는 틈에 삽입되는 포집부를 공압밸브의 외주면에 용이하게 밀착고정시킬 수 있는 가스 누출 검출장치를 제공할 수 있다.In addition, the effect of the present invention, when the pneumatic valve is arranged closely, regardless of the position of the discharge hole in which air or gas leaks from the pneumatic valve, the position of the collecting port can be easily moved to the discharge hole, and fixed It is possible to provide a gas leak detection apparatus capable of easily closely fixing a collecting portion inserted into a gap formed for each coil of a member to an outer circumferential surface of a pneumatic valve.
또한, 본 발명의 효과는, 탄성력을 갖도록 형성된 날개로 인하여, 포집부를 공압밸브에 부착하는 별도의 구성이 필요하지 않고, 단순한 결합만으로 포집부를 누출공과 마주하도록 설치하여 공압밸브에서 누출되는 에어 또는 가스를 용이하게 포집할 수 있는 동시에, 탄성력에 의해서 포집구는 공압밸브에 밀착결합되어 공압밸브에서 누출되는 에어 또는 가스만을 포집하여 신뢰성 향상시킬 수 있는 가스 누출 검출장치를 제공할 수 있다.In addition, the effect of the present invention, due to the wing formed to have an elastic force, does not require a separate configuration for attaching the collecting portion to the pneumatic valve, air or gas leaking from the pneumatic valve by installing the collecting portion to face the leak hole with a simple coupling only At the same time it can be easily collected, the collecting port by the elastic force is provided in close contact with the pneumatic valve can provide a gas leak detection device that can improve the reliability by collecting only the air or gas leaked from the pneumatic valve.
또한, 본 발명의 효과는, 각각의 공압밸브에서 누출되는 가스가 타 공압밸브에서 누출되는 가스와 혼합되지 않도록 하여 안정성 향상과 장비의 손상을 예방할 수 있는 동시에, 검출부가 가스를 검출하면 포트솔레노이드 밸브가 제어되어 가스가 검출되는 공압밸브를 자동으로 신속하게 찾아 실시간 모니터링 및 장비의 작동을 신속하게 진행시킬 수 있는 가스 누출 검출장치를 제공할 수 있다.In addition, the effect of the present invention is that the gas leaking from each pneumatic valve is not mixed with the gas leaking from the other pneumatic valve to improve the stability and to prevent damage to the equipment, and at the same time, if the detection unit detects gas port solenoid valve Can be controlled to provide a gas leak detection device that can quickly and automatically find the pneumatic valve for detecting the gas in real time monitoring and equipment operation.
도 1은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치를 나타낸 사시도이다.1 is a perspective view showing a gas leak detection apparatus according to a preferred embodiment of the present invention.
도 2는 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치를 나타낸 분해사시도이다.Figure 2 is an exploded perspective view showing a gas leak detection apparatus according to a preferred embodiment of the present invention.
도 3은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치를 나타낸 단면도이다.3 is a cross-sectional view showing a gas leak detection apparatus according to a preferred embodiment of the present invention.
도 4는 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치에 포트솔레노이드 밸브가 구비된 상태를 나타낸 도면이다.4 is a view showing a state in which the port solenoid valve is provided in the gas leak detection apparatus according to an embodiment of the present invention.
도 5는 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치에 포트솔레노이드 밸브가 구비된 상태를 나타낸 단면도이다.5 is a cross-sectional view showing a state in which the port solenoid valve is provided in the gas leak detection apparatus according to an embodiment of the present invention.
도 6은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치를 통해 가스가 포집되는 상태를 나타낸 단면도이다.6 is a cross-sectional view illustrating a state in which gas is collected through a gas leak detection apparatus according to a preferred embodiment of the present invention.
도 7은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치를 나타낸 구성도이다.7 is a block diagram showing a gas leak detection apparatus according to a preferred embodiment of the present invention.
도 8은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치의 포집부에 대한 다른 실시예를 나타낸 분해사시도이다.8 is an exploded perspective view showing another embodiment of the collecting unit of the gas leak detection apparatus according to a preferred embodiment of the present invention.
도 9는 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치의 포집부에 대한 다른 실시예를 나타낸 사시도이다.9 is a perspective view showing another embodiment of the collecting unit of the gas leak detection apparatus according to a preferred embodiment of the present invention.
도 10은 도 9의 포집부를 나타낸 분해사시도이다.FIG. 10 is an exploded perspective view illustrating the collecting part of FIG. 9. FIG.
도 11은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치의 포집부에 대한 다른 실시예를 나타내며, 공압밸브에 결합되는 상태를 나타낸 사시도이다.FIG. 11 is a perspective view illustrating another embodiment of a collecting part of a gas leak detection apparatus according to a preferred embodiment of the present invention and coupled to a pneumatic valve.
도 12는 도 9의 포집구가 다양하게 공합밸브에 결합되는 상태를 나타낸 사시도이다.FIG. 12 is a perspective view illustrating a state in which the collecting port of FIG. 9 is coupled to the eutectic valve.
도 13은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치의 포집구에 바늘부가 결합된 상태를 나타낸 사시도이다.13 is a perspective view showing a state in which the needle portion is coupled to the collecting port of the gas leak detection apparatus according to a preferred embodiment of the present invention.
도 14는 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치의 포집부에 대한 다른 실시예를 나타낸 사시도이다.14 is a perspective view showing another embodiment of the collecting unit of the gas leak detection apparatus according to a preferred embodiment of the present invention.
도 15는 도 14의 포집부를 나타낸 분해사시도이다.FIG. 15 is an exploded perspective view illustrating the collecting part of FIG. 14. FIG.
도 16 및 도 17은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치의 포집부가 고정부재에 고정된 상태를 나타낸 사시도이다.16 and 17 are perspective views illustrating a state in which a collecting part of a gas leak detection apparatus according to an exemplary embodiment of the present invention is fixed to a fixing member.
<도면부호의 설명><Description of Drawing>
1: 공압밸브 2: 가스유입관 3: 가스배출관1: pneumatic valve 2: gas inlet pipe 3: gas discharge pipe
4: 배출공 5: 에어공급부 6: 에어공급라인4: outlet hole 5: air supply unit 6: air supply line
8: 마개 9: 다이어프램 10: 케이스8: Stopper 9: Diaphragm 10: Case
11: 개구부 12: 끼움공 13: 관통공11: opening 12: fitting hole 13: through hole
14: 보닛너트 15: 실린더 20: 덮개부14 Bonnet Nut 15 Cylinder 20 Cover Part
21: 덮개부재 22: 홈 30: 배기라인21: cover member 22: groove 30: exhaust line
40: 검출부 41: 유독가스검출기 42: 산소센서40: detector 41: toxic gas detector 42: oxygen sensor
43: 알람부 44: 제1알람부 45: 제2알람부43: alarm unit 44: first alarm unit 45: second alarm unit
50: 배기밸브 51: 포트솔레노이드 밸브 50: exhaust valve 51: port solenoid valve
60: 펌프 70: 실링부 71: 연결부 60: pump 70: sealing portion 71: connecting portion
72: 고정부재 73: 오링 80: 컨트롤러72: fixing member 73: O-ring 80: controller
82: 디스플레이부 90: 연결라인 100: 관리서버82: display unit 90: connection line 100: management server
111: 토출구 112: 포집구 113: 오링111: discharge port 112: collecting port 113: O-ring
114: 바늘부 116: 연장부 117: 삽입홈114: needle portion 116: extension portion 117: insertion groove
120: 날개부 121: 날개 130: 고정부재120: wing 121: wing 130: fixing member
131: 코일 132: 틈131: coil 132: crack
이하, 본 발명의 실시예들에 의하여 가스 누출 검출장치를 설명하기 위한 도면들을 참고하여 본 발명에 대해 설명하도록 한다.Hereinafter, the present invention will be described with reference to the drawings for describing a gas leak detection apparatus according to embodiments of the present invention.
도 1은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치를 나타낸 사시도이다. 도 2는 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치를 나타낸 분해사시도이다. 도 3은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치를 나타낸 단면도이다.1 is a perspective view showing a gas leak detection apparatus according to a preferred embodiment of the present invention. Figure 2 is an exploded perspective view showing a gas leak detection apparatus according to a preferred embodiment of the present invention. 3 is a cross-sectional view showing a gas leak detection apparatus according to a preferred embodiment of the present invention.
도 1 내지 도 3을 참조하면, 본 발명에 따른 가스 누출 검출장치는, 포집부(10), 덮개부(20), 배기라인(30) 및 검출부(40)를 포함한다.1 to 3, the gas leak detection apparatus according to the present invention includes a collecting part 10, a cover part 20, an exhaust line 30, and a detecting part 40.
먼저, 포집부(10)는, 내부가 비어 있으며, 원기둥으로 형성되고, 공압밸브(1)가 삽입되도록 하단에 개구부(11)가 형성된다.First, the collecting part 10 is empty inside, is formed in a cylinder, and an opening 11 is formed at the lower end so that the pneumatic valve 1 is inserted.
또한, 포집부(10)는, 원기둥 외에 다각기둥형상 등 다양한 형상으로 형성될 수 있다.In addition, the collecting unit 10 may be formed in various shapes such as a polygonal column in addition to the cylinder.
여기서, 포집부(10)는, 후술할 공압밸브(1)가 파손되면, 가스가 외부로 배출되도록 공압밸브(1)에 형성된 배출공(4)이 포집부(10)의 내부에 위치되도록 일정높이를 갖는 것이 바람직하다.Here, the collecting unit 10, if the pneumatic valve 1 to be described later is broken, the discharge hole 4 formed in the pneumatic valve 1 so that the gas is discharged to the outside is fixed so that the inside of the collecting unit 10 It is desirable to have a height.
또한, 포집부(10)는, 일측에 끼움공(12)과 관통공(13)이 형성된다. In addition, the collecting part 10 is provided with a fitting hole 12 and a through hole 13 on one side.
바람직하게는, 포집부(10)의 상부에 내부와 관통되는 끼움공(12)과 관통공(13)이 형성된다.Preferably, the fitting hole 12 and the through hole 13 penetrate the inside and the upper portion of the collecting unit 10 is formed.
끼움공(12)은 공압밸브(1)와 결합된 에어공급라인(6)이 관통되도록 형성된다.The fitting hole 12 is formed to penetrate the air supply line 6 coupled with the pneumatic valve 1.
또한, 관통공(13)은 공압밸브(1)에 공급된 후 공압밸브(1)의 파손으로 누출되는 가스가 포집부(10)의 외부로 배출되도록 관통형성된다.In addition, the through hole 13 is formed to be penetrated so that the gas leaking due to breakage of the pneumatic valve 1 after being supplied to the pneumatic valve 1 is discharged to the outside of the collecting unit 10.
즉, 본 발명에 따른 가스 누출 검출장치의 포집부(10)는, 각각의 공압밸브(1)에 설치되어 공압밸브(1)를 통과하는 가스가 공압밸브(1)의 파손에 의해 누출될 경우, 그 누출되는 가스가 외부로 누출되어 다른 공압밸브(1)에서 누출되는 가스와 혼합되지 않도록 가스를 개별적으로 포집하기 위한 것이다.That is, when the collecting portion 10 of the gas leak detection apparatus according to the present invention is installed in each pneumatic valve 1 and the gas passing through the pneumatic valve 1 leaks due to breakage of the pneumatic valve 1. In addition, the gas is collected separately so that the leaking gas is not leaked to the outside and mixed with the gas leaking from the other pneumatic valve (1).
덮개부(20)는, 공압밸브(1)의 파손으로 누출되는 가스가 포집부(10)의 개구부(11)를 통해 배출되지 않도록 개구부(11)에 결합된다.The cover part 20 is coupled to the opening 11 so that gas leaked due to breakage of the pneumatic valve 1 is not discharged through the opening 11 of the collecting part 10.
이때, 덮개부(20)는, 공압밸브(1)에 형성된 배출공(4)이 포집부(10)의 내부에 위치한 상태에서, 배출공(4)의 하측인 공압밸브(1)의 외주면을 감싸도록 포집부(10)의 개구부(11)에 결합되는 것이 바람직하다.At this time, the cover portion 20, while the discharge hole (4) formed in the pneumatic valve 1 is located inside the collecting unit 10, the outer peripheral surface of the pneumatic valve (1) which is the lower side of the discharge hole (4) It is preferable to be coupled to the opening 11 of the collecting part 10 so as to wrap.
한편, 덮개부(20)는, 포집부(10)가 공압밸브(1) 및 공압밸브(1)의 양단에 결합된 가스유입관(2)과 가스배출관(3) 모두를 감싸도록 형성될 수 있으므로, 그 포집부(10)에 개구된 개구부(11)를 개폐할 수 있도록 형성되는 것이 더욱 바람직하다.On the other hand, the cover portion 20, the collecting portion 10 may be formed to surround both the gas inlet pipe (2) and the gas discharge pipe (3) coupled to both ends of the pneumatic valve (1) and the pneumatic valve (1). Therefore, it is more preferable that it is formed so that the opening part 11 opened in the collection part 10 can be opened and closed.
또한, 덮개부(20)는, 공압밸브(1)의 외주면을 감싸도록 홈(22)이 형성된 한쌍의 덮개부재(21)를 포함한다.In addition, the cover part 20 includes a pair of cover members 21 in which the grooves 22 are formed to surround the outer circumferential surface of the pneumatic valve 1.
여기서, 덮개부재(21)는, 중앙이 관통된 원판을 2등분한 반원형상으로 형성되어, 지름부분에 홈(22)이 형성된다.Here, the cover member 21 is formed in the semicircle shape which divided the disk which penetrated the center into 2, and the groove | channel 22 is formed in a diameter part.
즉, 한 쌍의 덮개부재(21)는, 일측면, 홈(22)부분에 접착제가 도포되어 포집부(10)의 하단면에 일측면을 부착시키는 동시에 지름부분이 서로 맞닿도록 하여 포집부(10)의 개구부(11)에 결합한다. 이에 따라 덮개부재(21)는 포집부(10)의 개구부(11)를 폐쇄하게 된다.That is, the pair of cover members 21, one side, the groove 22, the adhesive is applied to attach the one side to the bottom surface of the collecting portion 10 and at the same time the diameter portion abut each other collecting portion ( 10) to the opening 11 of. Accordingly, the cover member 21 closes the opening 11 of the collecting unit 10.
여기서, 공압밸브(1)는 가스유입관(2), 가스배출관(3)이 양쪽에 각각 연결되고, 에어공급부(5)로부터 공급되는 고압공기의 공압을 이용하여 가스유입관(2)에서 가스배출관(3)으로 흐르는 가스의 흐름을 제어하는 밸브이다. 바람직하게는, 가스유입관(2)의 유입부를 다이어프램으로 개폐하되, 그 개폐 유무는 고압공기의 공압에 의해 이루어진다.Here, the pneumatic valve (1) is a gas inlet pipe (2), the gas discharge pipe (3) is connected to both, the gas in the gas inlet pipe (2) by using the pneumatic pressure of the high-pressure air supplied from the air supply unit (5) It is a valve that controls the flow of gas flowing into the discharge pipe (3). Preferably, the inlet of the gas inlet pipe (2) is opened and closed with a diaphragm, the opening and closing is made by the pneumatic pressure of high pressure air.
예를 들어, 공압밸브(1)는, 다이어프램밸브(Diaphragm Valve) 또는 뉴메틱밸브(Pneumatic Valve) 등으로 이루어질 수 있다.For example, the pneumatic valve 1 may be made of a diaphragm valve or a pneumatic valve.
즉, 공압밸브(1)는 가스유입관(2)에서 가스배출관(3)으로 이동되는 가스가 통과되도록 가스유입관(2)과 가스배출관(3) 사이에 설치되고, 가스가 통과하는 통로를 고압공기의 공압으로 다이어프램을 이용해 개폐하는 것이다. 또한, 고압공기가 가해지면 상하이동하며 다이어프램(9)을 가압하는 마개(8)가 구비된다.That is, the pneumatic valve 1 is installed between the gas inlet pipe 2 and the gas discharge pipe (3) so that the gas that is moved from the gas inlet pipe (2) to the gas discharge pipe (3) is passed, the passage through which the gas passes The pneumatic pressure of the high pressure air is used to open and close the diaphragm. In addition, a stopper 8 for pressing the diaphragm 9 is provided when the high pressure air is applied.
이러한 공압밸브(1)는 반도체 장비에 다수개가 설치되고, 각각의 공압밸브(1)의 에어 또는 가스가 누출되는 배출공(4)마다 상술한 포집부(10) 또는 후술할 다른 실시예의 포집부(10)가 설치된다.A plurality of such pneumatic valves 1 are installed in semiconductor equipment, and the collecting part 10 described above or the collecting part of another embodiment to be described later for each discharge hole 4 through which air or gas from each pneumatic valve 1 leaks. 10 is installed.
이는, 공압밸브(1)를 통과하는 가스가 공압밸브(1)의 파손에 의해 누출될 경우, 그 누출되는 가스가 외부로 누출되어 다른 공압밸브(1)에서 누출되는 가스와 혼합되지 않도록 가스를 개별적으로 포집하기 위한 것이다.This is because when the gas passing through the pneumatic valve 1 leaks due to breakage of the pneumatic valve 1, the leaked gas is leaked to the outside so that the gas does not mix with the gas leaking from the other pneumatic valve 1. It is to collect individually.
그리고, 다이어프램(9)이 설치되는 보닛너트(14)에는 다이어프램(9)이 파손되었을 때 공압밸브(1)의 외부로 배출될 수 있도록 배출공(4)이 형성된다.In addition, the bonnet nut 14 in which the diaphragm 9 is installed is formed with a discharge hole 4 so that the diaphragm 9 may be discharged to the outside of the pneumatic valve 1 when the diaphragm 9 is broken.
또한, 공압밸브(1)는, 가스가 누출되는 배출공(4)이 상하에 형성된다. 이때, 배출공(4)은, 다이어프램(9)이 설치되는 보닛너트(14)에 다이어프램(9)이 파손되었을 때 공압밸브(1)의 외부로 누출될 수 있도록 형성된 가스배출공(4)과 공압밸브(1)의 내부에 구비된 실린더(15)의 파손에 의해 다이어프램(9) 개폐를 제어하는 고압공기가 외부로 누출될 수 있도록 형성된 에어배출공(4)을 포함하고, 이하, 배출공(4)은 가스배출공(4)과 에어배출공(4) 중 어느 하나 이상을 가리킨다.In addition, the pneumatic valve 1 has discharge holes 4 through which gas leaks up and down. At this time, the discharge hole (4), and the gas discharge hole (4) formed so that the diaphragm (9) is installed in the bonnet nut (14) is leaked to the outside of the pneumatic valve (1) when the diaphragm (9) is broken; It includes an air discharge hole (4) formed so that the high pressure air for controlling the opening and closing of the diaphragm (9) by the breakage of the cylinder (15) provided inside the pneumatic valve (1) to the outside, the discharge hole (4) indicates at least one of the gas discharge hole 4 and the air discharge hole 4.
또한 공압밸브(1)에서 사용되는 에어는 cleandryair(CDA) 나 General N2(GN2)이며, General N2 를 사용할 때, 공압밸브(1)의 실린더(15) 파손이 이루어지면 General N2 가 누출되고 그 누출된 General N2 를 케이스(10)가 포집함에 따라 케이스 안의 산소 농도가 낮아지고, 이에 검출부(40)가 산소를 검출할 수 있다. 이에 따라, 본 발명은 공압밸브(1)의 다이어프램(9)과 실린더(15)의 파손을 통해 누출되는 가스를 검출부(40)로 검출하고, 공압밸브(1)의 어느부위 파손인지도 검출할 수 있다.In addition, the air used in the pneumatic valve (1) is cleandryair (CDA) or General N 2 (GN 2 ), when using the General N 2 , if the cylinder (15) of the pneumatic valve (1) is broken, General N 2 As the case 10 collects the leaked and leaked General N 2 , the oxygen concentration in the case is lowered, and the detector 40 can detect oxygen. Accordingly, the present invention can detect the gas leaking through the breakage of the diaphragm 9 and the cylinder 15 of the pneumatic valve 1 with the detection unit 40, and can detect which part of the pneumatic valve 1 is damaged. have.
그리고, 공압밸브(1)에 결합된 에어공급라인(6)은 에어공급부(5)로부터 공급되는 고압공기를 공압밸브(1)로 가이드한다.In addition, the air supply line 6 coupled to the pneumatic valve 1 guides the high pressure air supplied from the air supply unit 5 to the pneumatic valve 1.
이때, 에어공급라인(6)은 끼움공(12)을 관통하여 공압밸브(1)의 상부에 결합된다. 그리고 에어공급라인(6)은 끼움공(12)을 관통되어 결합될 때 공압밸브(1)의 파손에 따라 누출되는 가스가 새지 않도록 끼움공(12)과 실링처리되는 것이 바람직하다.At this time, the air supply line 6 is coupled to the upper portion of the pneumatic valve (1) through the fitting hole (12). And when the air supply line 6 is coupled through the fitting hole 12, it is preferable that the sealing hole and the fitting hole 12 so as not to leak the gas leaks due to breakage of the pneumatic valve (1).
배기라인(30)은, 일단이 포집부(10)의 관통공(13)에 연결되고 타단이 후술할 검출부(40)에 연결된다.The exhaust line 30 has one end connected to the through hole 13 of the collecting unit 10 and the other end connected to the detection unit 40 which will be described later.
또한, 배기라인(30)은 관통공(13)으로 배기되는 가스를 검출부(40)로 배기될 수 있도록 가이드한다.In addition, the exhaust line 30 guides the gas exhausted through the through hole 13 to the detection unit 40.
여기서, 배기라인(30)을 통해 관통공(13)에서 검출부(40)로 배기되는 가스는, 공압밸브(1)에 공급된 후 실린더(15)의 파손에 의한 배출되는 공기가 혼합되어 있을 수도 있다. Here, the gas exhausted from the through hole 13 to the detection unit 40 through the exhaust line 30 may be mixed with air discharged due to breakage of the cylinder 15 after being supplied to the pneumatic valve 1. have.
검출부(40)는, 배기라인(30)의 타단에 결합되어, 배기라인(30)으로 배기되는 배출공기에 포함된 가스를 검출한다.The detector 40 is coupled to the other end of the exhaust line 30 to detect a gas contained in the exhaust air exhausted to the exhaust line 30.
즉, 검출부(40)는, 가스의 누출을 모니터링하기 위한 것으로, 유독가스의 흐름을 제어하는 공압밸브(1)로부터 누출되는 유독가스를 검출하는 유독가스검출기(41) 또는 산소, 질소, 아르곤가스의 흐름을 제어하는 공압밸브(1)에서 누출되는 가스를 검출하는 산소센서(42) 중 어느 하나 이상을 포함하고, 바람직하게는 유독가스검출기(41)와 산소센서(42)를 모두 포함한다.That is, the detection unit 40 is for monitoring the leakage of gas, the toxic gas detector 41 for detecting the toxic gas leaking from the pneumatic valve 1 for controlling the flow of the toxic gas or oxygen, nitrogen, argon gas At least one of the oxygen sensor 42 for detecting the gas leaking from the pneumatic valve (1) for controlling the flow of, preferably includes both the toxic gas detector 41 and the oxygen sensor 42.
여기서, 유독가스검출기(41)는 Toxic Gas Detector을 사용하고, 산소센서(42)는 O2 Sensor를 사용한다.Here, the toxic gas detector 41 uses a toxic gas detector, and the oxygen sensor 42 uses an O 2 sensor.
또한, 배기라인(30)은 유독가스검출기(41)와 유독가스의 흐름을 제어하는 공압밸브(1)들과 연결되고, 산소센서(42)와 산소, 질소, 아르곤가스의 흐름을 제어하는 공압밸브(1)들과 연결되는 것이 바람직하다.In addition, the exhaust line 30 is connected to the toxic gas detector 41 and the pneumatic valves 1 for controlling the flow of the toxic gas, and the oxygen sensor 42 and the pneumatic pressure for controlling the flow of oxygen, nitrogen, argon gas It is preferred to be connected with the valves 1.
그리고, 공압밸브(1)들의 배기라인(30)들의 타측은 하나의 라인으로 통합되어 검출부(40)의 유독가스검출기(41) 또는 산소센서(42)에 연결되는 것이 바람직하다.The other side of the exhaust lines 30 of the pneumatic valves 1 may be integrated into one line and connected to the toxic gas detector 41 or the oxygen sensor 42 of the detector 40.
산소센서(42)는 산소, 질소, 아르곤가스를 산소의 농도를 대기중의 공기속에 포함된 산소의 농도 약 20.9% 이상이거나 이하일 때를 통해 가스를 검출한다.The oxygen sensor 42 detects gas through oxygen, nitrogen, and argon gas when the concentration of oxygen is greater than or equal to about 20.9% or less of oxygen contained in the air in the atmosphere.
예를 들어, 공압밸브(1)에서 산소가스가 누출되고 있으면, 검출하는 산소의 농도가 대기중의 공기속에 포함된 산소의 농도(20.9%)이상임을 산소센서(42)가 감지하게 된다. 이로 인해 산소가스의 흐름을 제어하는 공압밸브(1)의 파손을 알 수 있다.For example, when oxygen gas leaks from the pneumatic valve 1, the oxygen sensor 42 detects that the concentration of oxygen to be detected is greater than or equal to the concentration of oxygen contained in the air in the atmosphere (20.9%). As a result, it can be seen that the pneumatic valve 1 that controls the flow of oxygen gas is damaged.
또한, 공압밸브(1)에서 질소 또는 아르곤가스가 누출되고 있으면, 산소센서(42)가 검출하는 산소의 농도가 대기중의 공기속에 포함된 산소의 농도(20.9%)이하임을 산소센서(42)가 감지하게 된다. 이로 인해 질소 또는 아르곤가스의 흐름을 제어하는 공압밸브(1)의 파손을 알 수 있다.In addition, when nitrogen or argon gas leaks from the pneumatic valve 1, the oxygen sensor 42 detects that the oxygen concentration detected by the oxygen sensor 42 is less than or equal to the concentration of oxygen contained in the air in the atmosphere (20.9%). Will be detected. This can be seen that the breakage of the pneumatic valve (1) for controlling the flow of nitrogen or argon gas.
따라서, 본 발명의 가스 누출 검출장치는 포집부(10)와 덮개부(20)가 각각의 공압밸브(1)에 설치되고, 공압밸브(1)의 파손되어 누출되는 가스를 포집하여 배기라인(30)를 통해 검출부(40)로 배기시킴으로써, 다수의 공압밸브(1) 중 어느 공압밸브(1)에서 가스가 누출되는지의 유무를 용이하게 파악할 뿐만 아니라 누출가스의 종류를 용이하게 파악하고, 그 종류에 해당하는 공압밸브(1)만 체크할 수 있어 가스의 누출이 이루어지는 공압밸브(1)를 신속하게 찾아낼 수 있다.Therefore, in the gas leak detection apparatus of the present invention, the collecting part 10 and the cover part 20 are installed at each pneumatic valve 1, and the gas leak detection system collects the leaked gas leaked by the damage of the pneumatic valve 1 and exhaust line ( By exhausting to the detection unit 40 through 30, it is possible to easily grasp whether any of the pneumatic valves 1 is leaked or not, and to easily identify the type of leaked gas. Since only the pneumatic valve 1 corresponding to a kind can be checked, the pneumatic valve 1 in which gas leaks can be found quickly.
한편, 검출부(40)는, 배기라인(30) 또는 연결라인(90)으로 배기되는 배출공기에 포함된 가스가 검출 즉, 유독가스검출기(41) 또는 산소센서(42)에서 가스가 검출되면, 알람을 발생시키는 알람부(43)를 포함한다.On the other hand, the detection unit 40, if the gas contained in the exhaust air exhausted to the exhaust line 30 or the connection line 90, that is, the gas is detected by the toxic gas detector 41 or the oxygen sensor 42, An alarm unit 43 for generating an alarm is included.
또한, 알람부(43)은, 유독가스검출부(41)를 통해 유독가스가 검출되면 알람을 발생시키는 제1알람부(44)와, 상기 산소센서(42)를 통해 가스가 검출되면 알람을 발생시키는 제2알람부(45)를 포함한다.In addition, the alarm unit 43 may generate an alarm when the gas is detected through the first alarm unit 44 and the oxygen sensor 42 that generate an alarm when the toxic gas is detected through the toxic gas detector 41. A second alarm unit 45 to be included.
이에 따라, 사용자는 알람부(43)의 알람을 통해 공장설비의 작동을 중지시킬 수 있다.Accordingly, the user can stop the operation of the factory equipment through the alarm of the alarm unit 43.
한편, 본 발명에 따른 가스 누출 검출장치는, 배기밸브(50)와 펌프(60) 및 실링부(70)를 더 포함한다.On the other hand, the gas leak detection apparatus according to the present invention further comprises an exhaust valve 50, the pump 60 and the sealing unit 70.
배기밸브(50)는 배기라인(30)의 중간부에 설치되어 포집부(10)에서 검출부(40)로 배기되는 가스의 배기여부를 제어한다.The exhaust valve 50 is installed in the middle of the exhaust line 30 to control whether or not the gas discharged from the collecting unit 10 to the detecting unit 40.
이 배기밸브(50)는, 검출부(40)에 가스가 검출되었을 경우, 가스가 누출되는 공압밸브(1)를 용이하게 찾기 위한 것이다.This exhaust valve 50 is for easily finding the pneumatic valve 1 in which gas leaks, when gas is detected by the detection part 40. FIG.
예를 들어, 검출부(40)에서 가스가 검출되면, 배기라인(30)에 각각 설치된 배기밸브(50)를 모두 잠근 후, 어느 하나의 배기밸브(50)를 개별적으로 개폐함에 따라 가스가 누출되는 공압밸브(1)를 찾을 수 있다. 즉, 어느 하나의 배기밸브(50)를 열었을 때 검출부(40)에서 가스를 검출하면 그 배기밸브(50)에서 가스가 누출되는 것이므로, 빠른 시간 내에 공압밸브(1)에서 누출되는 가스의 유무를 신속하게 판단하며, 장비의 작동을 신속하게 진행시킬 수 있으며, 장비의 유지비용을 절약할 수 있다.For example, when gas is detected by the detection unit 40, all the exhaust valves 50 installed in the exhaust line 30 are locked, and gas is leaked by individually opening or closing any one exhaust valve 50. The pneumatic valve 1 can be found. That is, when gas is detected by the detection unit 40 when one of the exhaust valves 50 is opened, the gas is leaked from the exhaust valve 50. Therefore, the presence or absence of the gas leaking from the pneumatic valve 1 is quickly determined. You can make quick judgments, get the equipment up and running quickly, and save money on maintenance costs.
펌프(60)는, 배기라인(30)으로 배기되는 배출공기를 검출부(40)로 이동시키도록 배기라인(30)의 타단에 설치된다.The pump 60 is installed at the other end of the exhaust line 30 to move the discharged air exhausted to the exhaust line 30 to the detector 40.
펌프(60)은, 포집부(10)로 포집되는 가스를 빠르게 검출부(40)로 이동시켜 검출부(40)가 가스의 누출을 빠르게 검출하도록 하기 위한 것이다.The pump 60 moves the gas collected by the collecting unit 10 to the detecting unit 40 quickly so that the detecting unit 40 detects the leakage of the gas quickly.
또한, 펌프(60)는 검출부(40)와 일체로 형성될 수도 있으며, 분리되어 형성될 수도 있다.In addition, the pump 60 may be formed integrally with the detector 40 or may be formed separately.
실링부(70)는, 연결부(71), 고정부재(72) 및 오링(73)을 포함한다.The sealing part 70 includes the connection part 71, the fixing member 72, and the O-ring 73.
실링부(70)는 포집부(10)에 포집되는 배출공기가 배기라인(30)으로 배출될 수 있도록 배기라인(30)과 포집부(10) 간의 실링을 위한 것이다.The sealing unit 70 is for sealing between the exhaust line 30 and the collecting unit 10 so that the discharged air collected in the collecting unit 10 can be discharged to the exhaust line 30.
이러한, 실링부(70)의 연결부(71)는, 배기라인(30)의 일단에 결합되고, 하부에 관통공(13)에 삽입되는 돌출부가 형성된다.The connection portion 71 of the sealing portion 70 is coupled to one end of the exhaust line 30, the lower portion is formed with a protrusion inserted into the through hole (13).
그리고 연결부(71)는, 포집부(10)에 포집되는 배출가스가 배기라인(30)과 연통되도록 관통형성되는 것이 바람직하다.In addition, the connection part 71 is preferably formed so that the exhaust gas collected in the collecting part 10 communicates with the exhaust line 30.
고정부재(72)는 관통공(13)에 삽입되어 포집부(10)의 내부로 돌출된 돌출부에 결합되되 포집부(10)의 내부에서 결합된다. 이에 따라, 고정부재(72)는 연결부(71)를 포집부(10)에 고정시킨다. 또한, 고정부재(72)와 포집부(10)의 내측면 사이에는 와셔가 더 포함될 수 있으나 이에 한정하는 것은 아니다.The fixing member 72 is inserted into the through hole 13 and coupled to the protrusion projecting into the collecting part 10, but is coupled to the inside of the collecting part 10. Accordingly, the fixing member 72 fixes the connecting portion 71 to the collecting portion 10. In addition, a washer may be further included between the fixing member 72 and the inner surface of the collecting unit 10, but is not limited thereto.
이때, 돌출부의 외주면에 나사산이 형성되고, 그 나사산에 결합될 수 있도록 고정부재(72)는 너트일 수도 있으나, 이에 한정하는 것은 아니다.At this time, a screw thread is formed on the outer circumferential surface of the protrusion, and the fixing member 72 may be a nut so as to be coupled to the screw thread, but is not limited thereto.
오링(73)은 연결부(71)의 돌출부에 삽입되어 연결부(71)와 포집부(10) 사이를 밀폐시킨다. O-ring 73 is inserted into the protrusion of the connection portion 71 to seal between the connection portion 71 and the collecting portion 10.
따라서, 본 발명에 따른 가스 누출 검출장치는, 각각의 공압밸브(1)에서 누출되는 가스가 타 공압밸브(1)에서 누출되는 가스와 혼합되지 않도록 하여 안정성 향상과 장비의 손상을 예방할 수 있는 동시에, 실시간으로 가스 누출을 검출부(40)로 검출하여 실시간 모니터링이 가능하다.Therefore, the gas leak detection apparatus according to the present invention prevents the gas leaking from each pneumatic valve 1 from mixing with the gas leaking from the other pneumatic valve 1, thereby improving stability and preventing damage to equipment. , Real-time monitoring is possible by detecting the gas leak in the detection unit 40 in real time.
도 4는 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치에 포트솔레노이드 밸브가 구비된 상태를 나타낸 도면이다. 도 5는 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치에 포트솔레노이드 밸브가 구비된 상태를 나타낸 단면도이다. 도 6은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치를 통해 가스가 포집되는 상태를 나타낸 단면도이다. 도 7은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치를 나타낸 구성도이다.4 is a view showing a state in which the port solenoid valve is provided in the gas leak detection apparatus according to an embodiment of the present invention. 5 is a cross-sectional view showing a state in which the port solenoid valve is provided in the gas leak detection apparatus according to an embodiment of the present invention. 6 is a cross-sectional view illustrating a state in which gas is collected through a gas leak detection apparatus according to a preferred embodiment of the present invention. 7 is a block diagram showing a gas leak detection apparatus according to a preferred embodiment of the present invention.
도 4 내지 도 7을 참조하면, 본 발명에 따른 가스 누출 검출장치는, 포트솔레노이드 밸브(51), 컨트롤러(80) 및 디스플레이부(82)를 더 포함한다.4 to 7, the gas leak detection apparatus according to the present invention further includes a port solenoid valve 51, a controller 80, and a display 82.
포트솔레노이드 밸브(51)는, 다수개로 이루어진 공압밸브(1)에 각각 구비되어 가스를 포집하는 포집부(10)마다 결합되는 배기라인(30)의 중간부에 구비되며, 컨트롤러(80)의 제어에 의해 각각의 배기라인(30)으로 배기되는 누출가스를 각각 배출시키거나 일체로 배출시킨다.The port solenoid valve 51 is provided in the middle part of the exhaust line 30 which is provided in each of the plurality of pneumatic valves 1 and collects gas 10, and is controlled by the controller 80. By means of each of the exhaust gas to the exhaust line 30 to discharge or integrally discharged.
여기서, 배기라인(30)은, 포집부(10)와 포트솔레노이드 밸브(51)는 공압밸브(1)마다 각각 구비되고, 포트솔레노이드 밸브(51)와 검출부(40) 사이는, 하나의 연결라인(90)으로 형성된다. 다시말해, 연결라인(90)은 포트솔레노이드 밸브(51)와 검출부(40)를 연결하며, 포트솔레노이드 밸브(51)에서 배출되는 가스가 검출부(40)로 이동되도록 가이드한다.Here, the exhaust line 30, the collecting unit 10 and the port solenoid valve 51 is provided for each pneumatic valve (1), between the port solenoid valve 51 and the detection unit 40, one connection line 90 is formed. In other words, the connection line 90 connects the port solenoid valve 51 and the detection unit 40, and guides the gas discharged from the port solenoid valve 51 to be moved to the detection unit 40.
즉, 포트솔레노이드 밸브(51)는, 다수개의 배기라인(30)으로 배기되는 가스가 유입되고, 그 가스들을 하나의 연결라인(90)으로 배출시킨다. 여기서, 후술할 검출부(40)가 가스를 검출하면, 컨트롤러(80)에 의해 다수개의 배기라인(30) 중 어느 하나의 배기라인(30)에서만 가스가 유입 및 연결라인(90)으로 배출되도록 제어된다. 이렇게, 각각의 배기라인(30)에서 배기되는 가스만 연결라인(90)으로 배출시킴에 따라 검출부(40)가 어느 배기라인(30)에서 가스가 배출된 것이지 순차적이며 정확하게 확인할 수 있다.That is, the port solenoid valve 51 flows in the gas exhausted into the plurality of exhaust lines 30 and discharges the gases to one connection line 90. Here, when the detection unit 40 to be described later detects the gas, the controller 80 controls the gas to be introduced and discharged to the connection line 90 only in one of the exhaust lines 30 of the plurality of exhaust lines 30. do. As such, as only the gas exhausted from each exhaust line 30 is discharged to the connection line 90, the detection unit 40 may sequentially and accurately identify which exhaust line 30 the gas is exhausted from.
한편, 포트솔레노이드 밸브(51)의 작동관계 및 제어는 이미 공지된 사항이므로 상세한 작동관계 및 제어설명은 생략한다.On the other hand, since the operation relationship and control of the port solenoid valve 51 is already known, the detailed operation relationship and control description will be omitted.
따라서, 본 발명의 가스 누출 검출장치는 포집부(10)가 각각의 공압밸브(1)에 설치되고, 공압밸브(1)의 파손되어 누출되는 가스를 포집하여 배기라인(30), 포트솔레노이드 밸브(51) 및 연결라인(90)을 통해 검출부(40)로 배기시킴으로써, 다수의 공압밸브(1) 중 어느 공압밸브(1)에서 가스가 누출되는지의 유무를 용이하게 파악할 뿐만 아니라 누출가스의 종류를 용이하게 파악하고, 그 종류에 해당하는 공압밸브(1)만 체크할 수 있어 가스의 누출이 이루어지는 공압밸브(1)를 신속하게 찾아낼 수 있다.Therefore, in the gas leak detection apparatus of the present invention, the collecting part 10 is installed in each pneumatic valve 1, and collects the leaked gas leaked from the damage of the pneumatic valve 1 to exhaust line 30, the port solenoid valve By exhausting to the detection unit 40 through the 51 and the connection line 90, it is possible to easily determine which of the pneumatic valves 1 of the plurality of pneumatic valves 1 is present, as well as the type of leaking gas. Can be easily identified, and only the pneumatic valve 1 corresponding to the type can be checked, so that the pneumatic valve 1 in which the gas leaks can be found quickly.
컨트롤러(80)는 검출부(40)에서 가스가 검출되면, 포트솔레노이드 밸브(51)에 연결된 다구개의 배기라인(30) 중 어느 하나의 배기라인(30)에서 배출되는 가스만 연결라인(90)을 통해 검출부(40)로 배출될 수 있도록 포트솔레노이드 밸브(51)에 연결된 다수개의 배기라인(30)의 배출여부를 각각 제어한다.When the gas is detected by the detector 40, the controller 80 connects only the gas discharged from one of the exhaust lines 30 of the multiple exhaust lines 30 connected to the port solenoid valve 51 to the connection line 90. Controls whether each of the plurality of exhaust lines 30 connected to the port solenoid valve 51 to be discharged to the detection unit 40 through.
즉, 상술한 바와 같이, 컨트롤러(80)는 포트솔레노이드 밸브(51)를 자동으로 제어할 수 있기 때문에, 사용자가 일일이 배기라인(30)의 배기여부를 제어하지 않아도 신속하게 어느 배기라인(30)을 통해 가스가 검출되었느지를 알아낼 수 있다. 이에 따라, 반도체 장비의 작동을 신속하게 재진행시킬 수 있으며, 장비의 유지비용을 절약할 수 있다.That is, as described above, the controller 80 can automatically control the port solenoid valve 51, so that the user can quickly control which exhaust line 30 does not need to control whether the exhaust line 30 is exhausted. Can be used to determine if gas has been detected. Accordingly, the operation of the semiconductor equipment can be quickly resumed, and the maintenance cost of the equipment can be saved.
또한, 컨트롤러(80)는 검출부(40)에서 검출되는 가스의 종류와, 가스의 검출량을 포함하는 데이터를 실시간으로 관리서버(100)로 송신한다.In addition, the controller 80 transmits data including the type of gas detected by the detection unit 40 and the amount of detection of the gas to the management server 100 in real time.
그리고, 관리서버(100)는, 컨트롤러(80)로부터 데이터를 수신하여 그래프로 출력한다.The management server 100 receives data from the controller 80 and outputs the graph.
즉, 관리자는 출력되는 그래프를 통해 가스의 종류, 검출량을 한눈에 용이하게 파악함에 따라 가스의 누출여부를 예측할 수 있어, 상술한 알람부(43)의 알람이 울리지 않거나, 울리기 전에라도 가스의 누출에 따른 사전준비 및 사전에 유지관리를 할 수 있다.That is, the manager can easily predict whether or not the gas leaks at a glance through the output graph to predict the gas leakage, so that the alarm of the above alarm unit 43 does not sound or leaks even before it sounds. Preliminary preparation and maintenance in accordance with
디스플레이부(82)는 검출부(40)에서 가스가 검출되어 컨트롤러(80)가 포트솔레노이드 밸브(51)를 제어함에 따라 파손된 공압밸브(1)를 파악하면, 파악된 공압밸브(1)의 고유정보를 디스플레이한다.When the display unit 82 detects the broken pneumatic valve 1 as the gas is detected by the detection unit 40 and the controller 80 controls the port solenoid valve 51, the display unit 82 detects the inherent characteristic of the pneumatic valve 1. Display the information.
예를 들어, 포트솔레노이드 밸브(51)에서 첫번째부터 마지막까지 배기라인(30)을 제어하는 순번과 대응되게 배기라인(30)이 연결된 포집부(10) 또는 공압밸브(1)에 표시하고, 컨트롤러(80)가 포트솔레노이드 밸브(51)를 제어하는 동안 가스가 검출부(40)에서 검출될 때 해당하는 배기라인(30)의 제어 순번을 디스플레이부(82)에 표시하면, 사용자는 디스플레이부(82)에 표시된 순번과 매칭되는 공압밸브(1) 즉, 파손된 공압밸브(1)를 신속하게 찾을 수 있다.For example, the port solenoid valve 51 is displayed on the collecting unit 10 or the pneumatic valve 1 to which the exhaust line 30 is connected to correspond to the order of controlling the exhaust line 30 from the first to the last. When the gas is detected by the detection unit 40 while the 80 controls the port solenoid valve 51, if the control sequence of the corresponding exhaust line 30 is displayed on the display unit 82, the user displays the display unit 82. It is possible to quickly find a pneumatic valve (1), that is, a broken pneumatic valve (1) matching the sequence number indicated in the).
또한, 디스플레이부(82)에는, 공압밸브(1)의 고유정보 외에, 검출된 가스의 종류와 검출된 가스량도 표시할 수 있다.In addition to the inherent information of the pneumatic valve 1, the display unit 82 can also display the type of gas detected and the amount of gas detected.
도 8은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치의 포집부에 대한 다른 실시예를 나타낸 분해사시도이다.8 is an exploded perspective view showing another embodiment of the collecting unit of the gas leak detection apparatus according to a preferred embodiment of the present invention.
도 을을 참조하면, 본 발명에 따른 가스 누출 검출장치의 포집부(10)는 공압밸브(1)를 전체적으로 감싸지 못하고, 보닛너트(14)만을 감싸도록 하여, 보닛너트(14)에서 누출되는 가스를 포집할 수 있다.Referring to FIG. 3, the collecting part 10 of the gas leak detection apparatus according to the present invention does not surround the pneumatic valve 1 as a whole, but covers only the bonnet nut 14, so that the gas leaks from the bonnet nut 14. Can be captured.
여기서, 가스 누출 검출장치의 구성요소 중에, 상술한 가스 누출 검출장치의 구성과 동일하되, 포집부(10)의 상단에 개구부(11)가 더 형성되고, 그 개구부(11)를 덮어 포집부(10)의 내부를 밀폐시키는 덮개부(20)가 더 구비된다.Here, among the components of the gas leak detection apparatus, the same configuration as the above-described gas leak detection apparatus, but an opening 11 is further formed on the upper end of the collecting portion 10, and covers the opening 11 to cover the collecting portion ( The cover 20 for sealing the inside of the 10 is further provided.
그리고, 포집부(10)의 관통공(13)은 측면에 형성될 수 있다.In addition, the through hole 13 of the collecting unit 10 may be formed on the side surface.
다시 말해, 포집부(10)는 공압밸브(1)가 삽입되도록 상하가 관통되어 상하단에 개구부(11)가 형성되고, 공압밸브(1)의 파손으로 누출되는 가스가 외부로 배출되는 관통공(13)이 형성된다.In other words, the collecting unit 10 has a through hole through which the upper and lower portions are inserted to insert the pneumatic valve 1 so that the opening 11 is formed at the upper and lower ends thereof, and the gas leaked due to the breakage of the pneumatic valve 1 is discharged to the outside. 13) is formed.
포집부(10)에서 포집되는 가스는 관통공(13)에 연결된 배기라인(30)을 통해 검출부(40)로 배기되고, 검출부(40)가 가스를 검출하게 된다. The gas collected by the collecting unit 10 is exhausted to the detection unit 40 through the exhaust line 30 connected to the through hole 13, and the detection unit 40 detects the gas.
도 9는 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치의 포집부에 대한 다른 실시예를 나타낸 사시도이다. 도 10은 도 9의 포집부를 나타낸 분해사시도이다. 도 11은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치의 포집부에 대한 다른 실시예를 나타내며, 공압밸브에 결합되는 상태를 나타낸 사시도이다. 도 12는 도 9의 포집구가 다양하게 공합밸브에 결합되는 상태를 나타낸 사시도이다. 도 13은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치의 포집구에 바늘부가 결합된 상태를 나타낸 사시도이다.9 is a perspective view showing another embodiment of the collecting unit of the gas leak detection apparatus according to a preferred embodiment of the present invention. FIG. 10 is an exploded perspective view illustrating the collecting part of FIG. 9. FIG. FIG. 11 is a perspective view illustrating another embodiment of a collecting part of a gas leak detection apparatus according to a preferred embodiment of the present invention and coupled to a pneumatic valve. FIG. 12 is a perspective view illustrating a state in which the collecting port of FIG. 9 is coupled to the eutectic valve. 13 is a perspective view showing a state in which the needle portion is coupled to the collecting port of the gas leak detection apparatus according to a preferred embodiment of the present invention.
도 9 및 도 10을 참조하면, 포집부(10)는, 공압밸브(1)의 파손으로 누출되는 가스를 포집한다.9 and 10, the collecting unit 10 collects gas leaked due to breakage of the pneumatic valve 1.
즉, 포집부(10)는, 공압밸브(1)의 파손으로 가스가 누출되는 배출공(4)에 부착되어 가스를 포집하는 포집구(112)가 형성된다.That is, the collecting unit 10 is attached to the discharge hole 4 in which gas leaks due to breakage of the pneumatic valve 1, and a collecting port 112 for collecting gas is formed.
여기서, 상술한 배기라인(30)은 일단이 포집부(10)의 토출구(111)에 결합되어 포집부(10)의 토출구(111)로 배출되는 배출가스를 외부로 배기시킨다.Here, the exhaust line 30 described above is coupled to the discharge port 111 of the collecting unit 10 to exhaust the discharge gas discharged to the discharge port 111 of the collecting unit 10 to the outside.
그리고, 포집부(10)의 내부는 중공형상이며, 외측에 포집구(112)와 연통되도록 개구되어 후술할 배기라인(30)의 일단이 결합된다.The inside of the collecting part 10 has a hollow shape, and is opened to communicate with the collecting holes 112 on the outside thereof, and one end of the exhaust line 30 to be described later is coupled thereto.
그리고, 포집부(10)는, 포집구(112) 외주면에 박리접착제가 도포된다. 이는, 포집부(10)가 공압밸브(1)의 외주면에 탈부착되되 밀착고정되어 가스가 공압밸브(1)와 포집부(10) 사이로 누출되지 않도록 하기 위함이다.In the collecting section 10, a peeling adhesive is applied to the outer peripheral surface of the collecting port 112. This is to prevent the collection unit 10 is detachably attached to the outer circumferential surface of the pneumatic valve (1) but tightly fixed so that no gas leaks between the pneumatic valve (1) and the collecting unit (10).
또한, 포집부(10)는, 포집구(112)의 입구 외측에 오링(113)이 구비된다. 이는, 공압밸브(1)의 외주면과 포집부(10) 사이를 밀폐시켜, 가스가 공압밸브(1)와 포집부(10) 사이로 누출되지 않도록 하기 위함이다.In addition, the collecting unit 10 is provided with an O-ring 113 outside the inlet of the collecting port 112. This is to seal between the outer circumferential surface of the pneumatic valve 1 and the collecting portion 10, so that gas does not leak between the pneumatic valve 1 and the collecting portion 10.
도 11을 참조하면, 포집부(10)는, 상부로 연장형성되고, 상부에 공압밸브(1)의 파손으로 누출되는 배출공(4) 즉, 에어배출공(4)으로 누출되는 에어를 포집하는 포집구(112)가 더 형성된다.Referring to FIG. 11, the collecting unit 10 extends upward and collects air leaking into the discharge hole 4, ie, the air discharge hole 4, leaked due to breakage of the pneumatic valve 1. Collector 112 is further formed.
한편, 본 발명에 따른 가스 누출 검출장치는, 날개부(120)를 더 포함한다.On the other hand, the gas leak detection apparatus according to the present invention further includes a wing 120.
날개부(120)는, 포집부(10)의 양측에 각각 돌출되어 공압밸브(1)의 외주면을 감싸는 한 쌍의 날개(121)로 이루어진다.The wing unit 120 includes a pair of wings 121 that protrude on both sides of the collecting unit 10 and surround the outer circumferential surface of the pneumatic valve 1.
또한, 날개부(120)는, 한 쌍으로 이루어진 날개(121)가 공압밸브(1)를 감싸며 서로 결합될 수 있도록 다양한 결합방식이 이용될 수 있다.In addition, the wing portion 120, a variety of coupling methods may be used so that the pair of wings 121 surround the pneumatic valve (1) and can be coupled to each other.
예를 들어, 날개(121)의 양단을 매듭짖는 매듭결합방식, 단추의 착탈을 이용한 단추결합방식 외에 벨트결합방식, 클램프결합방식 또는 벨크로테이프결합방식 중 어느 하나의 결합방식이 이용될 수 있다.For example, in addition to the knot coupling method of knotting both ends of the wing 121, the button coupling method using the detachment of the button, any one of the belt coupling method, clamp coupling method or Velcro tape coupling method may be used.
또한, 날개부(120)는, 신축력을 갖는 탄성밴드로 이루어져 공압밸브(1)의 두께에 상관없이 포집부(10)의 포집구(112)를 배출공(4)에 밀착시켜 고정시킬 수 있으며, 상술한 결합방식에서 보다 밀착력을 높일 수 있다.In addition, the wing portion 120 is made of an elastic band having an elastic force, regardless of the thickness of the pneumatic valve (1) can be fixed in close contact with the collecting port 112 of the collecting portion 10 to the discharge hole (4) In the above-described coupling method, the adhesion can be increased.
또한, 날개(121)는, 서로 마주하는 방향으로 탄성력을 갖는 것이 바람직하며, 이는 공압밸브(1)의 외주면을 탄성지지하며 포집부(10)가 공압밸브(1)에 밀착고정되기 위함이다.In addition, the wing 121, it is preferable to have an elastic force in a direction facing each other, which is to elastically support the outer peripheral surface of the pneumatic valve (1) and the collecting portion 10 is fixed to the pneumatic valve (1).
그리고, 날개(121)는, 포집부(10)의 포집구(112)의 양쪽에 배치되어 형성되어, 상하로 형성된 포집구(112)의 상하에 배치되어 형성되는 것이 바람직하다.The blade 121 is preferably disposed on both sides of the collecting port 112 of the collecting unit 10, and is disposed above and below the collecting hole 112 formed up and down.
한편, 날개(121)는, 만곡 또는 절곡형성된다. 이는, 공압밸브(1)를 향하여 갖는 탄성력으로 공압밸브(1)의 외주면을 탄성지지하기 위함이다. 이로 인해, 날개(121)는, 포집구(112)를 배출공(4)에 밀착결합시킬 수 있다.On the other hand, the wings 121 are curved or bent. This is to elastically support the outer circumferential surface of the pneumatic valve 1 with an elastic force directed toward the pneumatic valve 1. For this reason, the blade 121 can closely couple the collecting port 112 to the discharge hole (4).
이때, 날개(121)는 공압밸브(1)의 외주면 1/4 호의 길이보다 더 길게 형성되고, 날개부(120)는, 날개(121)가 공압밸브(1)의 외주면 절반이상을 감싸므로, 외력에 의해서 쉽게 탈락되지 않는다.At this time, the wing 121 is formed longer than the length of the outer circumferential surface 1/4 of the pneumatic valve 1, the wing portion 120, because the wing 121 wraps more than half of the outer circumferential surface of the pneumatic valve (1), It is not easily dropped by external force.
또한, 날개(121)는, 내부가 포집부(10)의 내부와 연통되고, 내측면이 개구된 포집구(112)가 형성된다.Moreover, the wing | blade 121 has the collection port 112 which the inside communicates with the inside of the collection part 10, and the inner surface opened.
이때, 포집부(10)에 형성된 포집구와 날개(121)에 형성된 포집구 중 어느 하나만 선택적으로 형성될 수 있으며 각각 형성될 수도 있다.In this case, only one of the collecting holes formed in the collecting unit 10 and the collecting hole formed in the wing 121 may be selectively formed, and each may be formed.
도 12를 참조하면, 공압밸브(1)가 촘촘히 배열 설치되는 경우, 공압밸브(1)에서 에어 또는 가스가 누출되는 배출공(4)의 위치에 상관없이, 포집부(10)와 날개부(120)에 형성된 포집구(112)의 위치를 배출공(4)에 용이하게 위치이동시킬 수 있다. 다시 말해, 배출공(4)의 위치가 인접한 다른 공압밸브(1)를 향하여 포집부(10)를 배출공(4)에 연결하는 공간이 협소할 경우, 날개부(120)를 이용하여 배출공(4)에 연결할 수 있는 것이다.Referring to FIG. 12, when the pneumatic valve 1 is closely arranged, regardless of the position of the discharge hole 4 in which air or gas leaks from the pneumatic valve 1, the collecting part 10 and the wing part ( Position of the collecting port 112 formed in the 120 can be easily moved to the discharge hole (4). In other words, when the space for connecting the collecting part 10 to the discharge hole 4 is narrow toward the other pneumatic valve 1 adjacent to the position of the discharge hole 4, the discharge hole using the wing 120 You can connect to (4).
이에 따라, 공압밸브(1)의 배출공(4)에는, 다수개의 포집구(112) 중 어느 하나가 경우에 따라서 밀착결합된다.Accordingly, any one of the plurality of collecting ports 112 is closely coupled to the discharge hole 4 of the pneumatic valve 1 in some cases.
그리고, 날개(121)에 형성되는 포집구(112)는, 탄성력의 방향을 갖는 날개(121)의 내측면에 형성되되, 날개(121)와 공압밸브(1)가 서로 접촉되는 날개(121)의 접촉부위에 형성되는 것이 바람직하다.In addition, the collecting hole 112 formed in the wing 121 is formed on the inner surface of the wing 121 having the direction of the elastic force, the wing 121 is in contact with the wing 121 and the pneumatic valve (1) It is preferably formed at the contact portion of.
여기서, 포집구(112)는, 날개(121)가 공압밸브(1)의 외주면을 탄성지지하는 내측면에 형성되는 것이 바람직하다. 이는 상술한 바와 같이, 날개(121)에 포집구(112)가 형성된 상태에서 날개(121)에 형성된 포집구(112)와 공압밸브(1)의 배출공(4)이 서로 밀착되기 위한 것이다.Here, it is preferable that the collection port 112 is formed in the inner surface which the wing | blade 121 elastically supports the outer peripheral surface of the pneumatic valve 1 here. As described above, the collecting port 112 formed in the wing 121 and the discharge hole 4 of the pneumatic valve 1 are in close contact with each other in the state in which the collecting hole 112 is formed in the wing 121.
더불어, 포집구(112)는, 날개(121)의 길이방향으로 장공형상을 갖도록 형성될 수 있다.그리고, 포집구(112)는, 배출공(4)과 직경이 갖거나 넓게 개구 형성된다.In addition, the collecting holes 112 may be formed to have a long hole shape in the longitudinal direction of the wing 121. The collecting holes 112 may have an opening or a diameter wider with the discharge hole 4.
즉, 포집구(112)가 장공형상으로 형성됨으로써, 포집부(10) 및 날개부(120)를 좌우로 이동시킬 때 용이하게 포집구(112)와 배출공(4)이 서로 연통되도록 용이하게 조절할 수 있어, 본 발명에 따른 가스 누출 검출장치의 설치가 용이해지며, 배출공(4)으로 누출되는 에어 내지 가스를 용이하게 포집할 수 있다.That is, since the collecting hole 112 is formed in a long hole shape, the collecting hole 112 and the discharge hole 4 are easily communicated with each other when the collecting part 10 and the wing part 120 are moved left and right. Can be adjusted, the installation of the gas leak detection device according to the invention is facilitated, it is possible to easily collect the air or gas leaked into the discharge hole (4).
도 13을 참조하면, 포집부(10)는, 포집구(112)의 입구가 공압밸브(1)의 배출공(4)에 삽입가능하게 돌출되어 가스배출공(4)의 내부에 삽입되는 바늘부(114)를 포함한다.Referring to FIG. 13, the collecting part 10 includes a needle in which the inlet of the collecting port 112 protrudes to be inserted into the discharge hole 4 of the pneumatic valve 1 and is inserted into the gas discharge hole 4. Part 114 is included.
이때, 바늘부(114)는 내부가 중공이며, 돌출된 끝단이 개구되어 포집구(112)와 연통되도록 형성되는 것이 바람직하다.At this time, the needle portion 114 is hollow inside, it is preferable that the protruding end is formed to be in communication with the collecting port 112.
또한, 바늘부(114)의 외측 직경은 배출공(4)의 내측 직경과 동일하게 형성되어, 바늘부(114)가 배출공(4)에 억지끼움되는 것이 바람직하다.In addition, the outer diameter of the needle portion 114 is formed to be the same as the inner diameter of the discharge hole 4, it is preferable that the needle portion 114 is fitted to the discharge hole (4).
더불어, 바늘부(114)는, 외측면이 연성의 재질 또는 강성의 재질로 이루어져, 배출공(4)에 삽입될 때, 바늘부(114)의 외측면과 배출공(4)의 내측면 사이가 밀폐되는 것이 바람직하나 이에 한정하지 않는다.In addition, the needle portion 114, the outer surface is made of a soft material or a rigid material, when inserted into the discharge hole 4, between the outer surface of the needle portion 114 and the inner surface of the discharge hole (4) Is preferably sealed but not limited thereto.
도 14는 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치의 포집부에 대한 다른 실시예를 나타낸 사시도이다. 도 15는 도 14의 포집부를 나타낸 분해사시도이다. 도 16 및 도 17은 본 발명의 바람직한 실시예에 따른 가스 누출 검출장치의 포집부가 고정부재에 고정된 상태를 나타낸 사시도이다.14 is a perspective view showing another embodiment of the collecting unit of the gas leak detection apparatus according to a preferred embodiment of the present invention. FIG. 15 is an exploded perspective view illustrating the collecting part of FIG. 14. FIG. 16 and 17 are perspective views illustrating a state in which a collecting part of a gas leak detection apparatus according to an exemplary embodiment of the present invention is fixed to a fixing member.
도 14 내지 도 17을 참조하면, 포집부(10)는, 공압밸브(1)의 파손으로 누출되는 가스를 포집한다.14 to 17, the collecting unit 10 collects gas leaked due to breakage of the pneumatic valve 1.
또한, 포집부(10)는, 공압밸브(1)의 파손으로 가스가 누출되는 배출공(4)에 부착되어 가스를 포집하는 포집구(112)가 형성된다.In addition, the collecting part 10 is attached to the discharge hole 4 in which gas leaks due to breakage of the pneumatic valve 1, and a collecting port 112 for collecting gas is formed.
그리고, 포집부(10)는, 포집구(112)로 포집된 가스가 토출되는 토출구(111)가 형성된다.In the collecting unit 10, a discharge port 111 through which the gas collected by the collecting port 112 is discharged is formed.
즉, 포집부(10)의 일측면에는 토출구(111)가 형성되고, 타측면에는 포집구(112)가 형성된다.That is, the discharge port 111 is formed on one side of the collecting unit 10, and the collecting hole 112 is formed on the other side.
이때, 포집부(10)의 일측면에는 후술할 배기라인(30)이 삽입결합되는 내입홈(117)이 내입형성된다.At this time, one side of the collecting unit 10 is formed in the inner groove 117 is inserted into the exhaust line 30 to be described later.
그리고, 포집부(10)의 타측면에는, 토출구(111)와 연통되어 연장된 연장부(116)가 형성된다. 또한, 연장부(116)의 끝단이 공압밸브(1)의 파손으로 가스가 누출되는 배출공(4)에 삽입결합된다.On the other side of the collecting part 10, an extension part 116 communicating with the discharge port 111 and extending is formed. In addition, the end of the extension portion 116 is inserted into the discharge hole (4) in which gas leaks due to breakage of the pneumatic valve (1).
더불어, 연장부(116)의 끝단에 가스를 포집하는 포집구(112)가 형성되고, 연장부(116)는 중공형태로 형성되어, 포집구(112)와 토출구(111)가 서로 연통된다.In addition, the collecting port 112 for collecting the gas is formed at the end of the extension portion 116, the extension portion 116 is formed in a hollow shape, the collecting port 112 and the discharge port 111 is in communication with each other.
또한, 연장부(116)의 끝단부가 절곡형성되고, 연장부(116)의 끝단부는 배출공(4)의 길이방향과 일직선상태가 된다. 이는, 연장부(116)의 끝단부를 배출공(4)에 용이하게 삽입결합하고, 안정적으로 고정시키기 위함이다.In addition, the end portion of the extension portion 116 is bent, the end portion of the extension portion 116 is in line with the longitudinal direction of the discharge hole (4). This is for easily inserting and coupling the end portion of the extension portion 116 to the discharge hole 4, and stably fixed.
또한, 공압밸브(1)는 가스가 누출되는 배출공(4)이 다수개 형성된다.In addition, the pneumatic valve 1 is formed with a plurality of discharge holes (4) through which the gas leaks.
이때, 포집부(10)는 배출공(4)마다 삽입결합되는 포집구(112)가 다수개 연장부(116)의 중간부에 형성될 수 있다.In this case, the collecting unit 10 may be formed in the middle portion of the plurality of extension port 116 collecting port 112 is inserted into each discharge hole (4).
또한, 포집부(10)는 연질의 재질로 이루어져 길이가 신축 및 휘어짐이 가능하여 공압밸브(1)에 설치하기 용이하다.In addition, the collecting portion 10 is made of a soft material can be stretched and bent in the length is easy to install in the pneumatic valve (1).
여기서, 바늘부(114)는, 포집구(112)의 입구가 공압밸브(1)의 배출공(4)에 삽입가능하게 돌출되어 배출공(4)의 내부에 삽입된다.Here, the needle portion 114, the inlet of the collecting port 112 protrudes so as to be inserted into the discharge hole (4) of the pneumatic valve (1) is inserted into the discharge hole (4).
이는, 연질의 재질로 이루어진 포집부(10)의 연장부(116) 끝단을 배출공(4)에 삽입시킬 때, 용이하게 삽입하기 위함이다. 또한, 바늘부(114)의 직경사이즈를 변경함에 따라 크기가 다른 배출공(4)에 포집부(10)를 적용가능하다.This is to easily insert when the end of the extension portion 116 of the collecting portion 10 made of a soft material into the discharge hole (4). In addition, by changing the diameter size of the needle portion 114, it is possible to apply the collecting portion 10 to the discharge hole (4) having a different size.
도 16 및 도 17을 참조하면, 본 발명에 따른 가스 누출 검출장치는, 고정부재(130)를 더 포함한다.16 and 17, the gas leak detection apparatus according to the present invention further includes a fixing member 130.
고정부재(130)는, 공압밸브(1)의 외주면을 감싸며 양단이 결합되고, 코일(131)마다 벌어지는 틈(132)에 삽입되는 포집부(10)를 공압밸브(1)로 밀착고정시킨다.The fixing member 130 surrounds the outer circumferential surface of the pneumatic valve 1, and both ends thereof are coupled to each other, and the collecting part 10 inserted into the gap 132 that occurs every coil 131 is tightly fixed to the pneumatic valve 1.
또한, 바늘부(114)의 외측 직경은 배출공(4)의 내측 직경과 동일하게 형성되어, 바늘부(114)가 배출공(4)에 억지끼움되는 것이 바람직하다.In addition, the outer diameter of the needle portion 114 is formed to be the same as the inner diameter of the discharge hole 4, it is preferable that the needle portion 114 is fitted to the discharge hole (4).
더불어, 바늘부(114)는, 외측면이 연성의 재질을 갖도록 이루어져, 배출공(4)에 삽입될 때, 바늘부(114)의 외측면과 배출공(4)의 내측면 사이가 밀폐되는 것이 바람직하나 이에 한정하지 않는다.In addition, the needle portion 114, the outer surface is made of a flexible material, when inserted into the discharge hole 4, the sealing between the outer surface of the needle portion 114 and the inner surface of the discharge hole (4) But is not limited thereto.

Claims (16)

  1. 공압밸브가 삽입되도록 하단에 개구부가 형성되고, 일측에 공압밸브와 결합된 에어공급라인이 관통되는 끼움공이 형성되고, 상기 공압밸브의 파손으로 누출되는 가스가 외부로 배출되는 관통공이 형성된 포집부;An opening formed at a lower end to insert the pneumatic valve, a fitting hole through which an air supply line coupled with the pneumatic valve is formed, and a collecting hole formed with a through hole through which gas leaked due to breakage of the pneumatic valve is discharged to the outside;
    상기 공압밸브에서 누출되는 가스가 상기 포집부의 하단에 형성된 개구부를 통해 배출되지 않도록 개구부에 결합되는 덮개부;A cover part coupled to the opening so that the gas leaking from the pneumatic valve is not discharged through the opening formed at the lower end of the collecting part;
    일단이 상기 포집부의 관통공에 연결되어 상기 공압밸브에서 누출되는 가스가 외부로 배기되는 배기라인; 및An exhaust line, one end of which is connected to a through hole of the collecting unit, for exhausting gas leaking from the pneumatic valve to the outside; And
    상기 배기라인의 타단에 연결되어, 상기 배기라인으로 배기되는 배출공기에 포함된 가스를 검출하는 검출부;를 포함하고,And a detection unit connected to the other end of the exhaust line and detecting a gas contained in exhaust air exhausted to the exhaust line.
    상기 덮개부는, The cover part,
    상기 공압밸브의 외주면을 감싸도록 홈이 형성된 한쌍의 덮개부재를 포함하는 가스 누출 검출장치.Gas leak detection device comprising a pair of cover member grooves formed to surround the outer peripheral surface of the pneumatic valve.
  2. 공압밸브가 삽입되도록 상하가 관통되어 상하단에 개구부가 형성되고, 상기 공압밸브의 파손으로 누출되는 가스가 외부로 배출되는 관통공이 형성된 포집부;An upper and lower portions of the upper and lower ends of the pneumatic valve are formed to have openings formed therein, and a collecting part having a through hole through which gas leaked due to breakage of the pneumatic valve is discharged to the outside;
    상기 공압밸브에서 누출되는 가스가 상기 포집부의 상하단에 형성된 개구부를 통해 배출되지 않도록 개구부에 결합되는 덮개부;A cover part coupled to the opening so that the gas leaking from the pneumatic valve is not discharged through the opening formed in the upper and lower ends of the collecting part;
    일단이 상기 포집부의 관통공에 연결되어 상기 공압밸브에서 누출되는 가스가 외부로 배기되는 배기라인; 및An exhaust line, one end of which is connected to a through hole of the collecting unit, for exhausting gas leaking from the pneumatic valve to the outside; And
    상기 배기라인의 타단에 연결되어, 상기 배기라인으로 배기되는 배출공기에 포함된 가스를 검출하는 검출부;를 포함하고,And a detection unit connected to the other end of the exhaust line and detecting a gas contained in exhaust air exhausted to the exhaust line.
    상기 덮개부는, The cover part,
    상기 공압밸브의 외주면을 감싸도록 홈이 형성된 한쌍의 덮개부재를 포함하는 가스 누출 검출장치.Gas leak detection device comprising a pair of cover member grooves formed to surround the outer peripheral surface of the pneumatic valve.
  3. 공압밸브의 파손으로 누출되는 가스를 포집하는 포집부;A collecting unit for collecting the gas leaking due to breakage of the pneumatic valve;
    일단이 상기 포집부의 토출구에 결합되어 상기 포집부의 토출구로 배출되는 배출가스를 외부로 배기시키는 배기라인;An exhaust line having one end coupled to an outlet of the collecting unit to exhaust the discharge gas discharged to the outlet of the collecting unit to the outside;
    상기 배기라인의 타단에 결합되어, 상기 배기라인으로 배기되는 배출공기에 포함된 가스를 검출하는 검출부;를 포함하고,And a detector coupled to the other end of the exhaust line to detect a gas contained in exhaust air exhausted to the exhaust line.
    상기 포집부는, 상기 공압밸브의 파손으로 가스가 누출되는 배출공에 부착되어 상기 가스를 포집하는 포집구가 형성되고,The collecting unit is attached to the discharge hole in which gas leaks due to breakage of the pneumatic valve is formed collecting trap for collecting the gas,
    상기 포집부의 양측에 각각 돌출되어 상기 공압밸브의 외주면을 감싸는 한 쌍의 날개로 이루어지되, 상기 날개가 서로 마주하는 방향으로 탄성력을 갖는 날개부;를 더 포함하는 가스 누출 검출장치.And a wing portion protruding from both sides of the collecting portion to surround the outer circumferential surface of the pneumatic valve, the wing portion having elastic force in a direction in which the wings face each other.
  4. 제3항에 있어서, The method of claim 3,
    상기 공압밸브는, 가스가 누출되는 배출공이 상하에 형성되고,The pneumatic valve, the discharge hole through which the gas leak is formed up and down,
    상기 포집부는,The collecting unit,
    상부로 연장형성되고, 상부에 상기 공압밸브의 파손으로 누출되는 가스를 포집하는 포집구가 더 형성된 것을 특징으로 하는 가스 누출 검출장치.The gas leak detection apparatus further comprises a collecting port for extending the upper portion, collecting the gas leaks due to breakage of the pneumatic valve on the upper portion.
  5. 제3항에 있어서,The method of claim 3,
    상기 날개는, 만곡 또는 절곡형성되며 상기 공압밸브를 향하여 갖는 탄성력으로 상기 공압밸브의 외주면을 탄성지지하며 상기 포집구를 상기 배출공에 밀착결합시키는 것을 특징으로 하는 가스 누출 검출장치.The wing is curved or bent, the gas leak detection apparatus characterized in that the elastic support to the pneumatic valve to the outer peripheral surface of the pneumatic valve with an elastic force and to close the collecting port in close contact with the discharge hole.
  6. 제3항에 있어서, The method of claim 3,
    상기 포집구는, 상기 날개의 길이방향으로 장공형상을 갖도록 형성되는 것을 특징으로 하는 가스 누출 검출장치.The collection port is a gas leak detection device, characterized in that it is formed to have a long hole shape in the longitudinal direction of the wing.
  7. 제3항에 있어서, The method of claim 3,
    상기 포집부는, 상기 포집구 외주면에 박리접착제가 도포되어 상기 공압밸브의 외주면에 탈부착되되 밀착고정되어 상기 가스가 누출되지 않도록 하는 것을 특징으로 하는 가스 누출 검출장치.The collecting unit is a gas leakage detection device, characterized in that the peeling adhesive is applied to the outer peripheral surface of the collecting port is detachable to the outer peripheral surface of the pneumatic valve, but fixed tightly so that the gas does not leak.
  8. 공압밸브의 파손으로 누출되는 가스를 포집하고, 포집하는 가스가 토출되는 토출구가 형성된 일측면에 내입홈이 내입형성된 포집부;A collecting part in which an indentation groove is indented on one side of the gas leaking due to breakage of the pneumatic valve and a discharge port through which the collecting gas is discharged;
    일단이 상기 내입홈에 삽입결합되어, 상기 포집부의 토출구로 배출되는 배출가스를 외부로 배기시키는 배기라인;An exhaust line having one end inserted into the inlet groove to exhaust the exhaust gas discharged to the discharge port of the collecting unit to the outside;
    상기 배기라인의 타단에 결합되어, 상기 배기라인으로 배기되는 배출공기에 포함된 가스를 검출하는 검출부;를 포함하고,And a detector coupled to the other end of the exhaust line to detect a gas contained in exhaust air exhausted to the exhaust line.
    상기 포집부는, 상기 토출구와 연통되어 타측면으로 연장된 연장부와, 상기 연장부의 끝단이 상기 공압밸브의 파손으로 가스가 누출되는 배출공에 삽입결합되어 상기 가스를 포집하는 포집구가 형성된 것을 특징으로 하는 가스 누출 검출장치.The collecting part may include an extension part communicating with the discharge port and extending to the other side, and an end portion of the extension part inserted into a discharge hole through which gas leaks due to breakage of the pneumatic valve, and collecting the gas. Leak Detection Device.
  9. 제8항에 있어서,The method of claim 8,
    상기 공압밸브는, 가스가 누출되는 배출공이 다수개 형성되고,The pneumatic valve is formed with a plurality of discharge holes through which gas leaks,
    상기 포집부는,The collecting unit,
    상기 배출공마다 삽입결합되는 포집구가 다수개 형성되어, 상기 공압밸브의 파손으로 누출되는 가스를 포집하는 것을 특징으로 하는 가스 누출 검출장치.A plurality of collecting holes to be inserted into each discharge hole is formed, to collect the gas leaks due to breakage of the pneumatic valve gas leak detection device.
  10. 제8항에 있어서,The method of claim 8,
    상기 공압밸브의 외주면을 감싸며 양단이 결합되고, 코일마다 벌어지는 틈에 삽입되는 상기 포집부를 상기 공압밸브로 밀착고정시키는 고정부재;를 더 포함하는 가스 누출 검출장치.And a fixing member surrounding both outer surfaces of the pneumatic valve and having both ends coupled thereto, the fixing member tightly fixing the collecting unit inserted into the gaps formed by the coils to the pneumatic valve.
  11. 제3항 또는 제8항에 있어서,The method according to claim 3 or 8,
    상기 포집구의 입구가 상기 공압밸브의 배출공에 삽입가능하게 돌출되어 상기 배출공의 내부에 삽입되는 바늘부;를 포함하는 가스 누출 검출장치.And a needle part protruding to be inserted into the discharge hole of the pneumatic valve so that the inlet of the collecting port is inserted into the discharge hole.
  12. 제1항, 제2항, 제3항 및 제8항 중 어느 한 항에 있어서,The method according to any one of claims 1, 2, 3 and 8,
    다수개로 이루어진 공압밸브에 각각 구비되어 가스를 포집하는 포집부마다 결합되는 배기라인의 중간부에 구비되며, 컨트롤러의 제어에 의해 각각의 배기라인으로 배기되는 누출가스를 각각 배출시키거나 일체로 배출시키는 포트솔레노이드 밸브; 및It is provided in the middle of the exhaust line which is provided in each of the plurality of pneumatic valves to collect the gas collecting portion, and discharge or integrally discharge the leaked gas to the respective exhaust line by the control of the controller Port solenoid valves; And
    상기 검출부에서 누출가스가 검출되면, 다수개의 배기라인의 배출여부를 상기 솔레노이드 밸브를 통해 제어하는 컨트롤러;를 더 포함하는 가스 누출 검출장치.And a controller configured to control whether the plurality of exhaust lines are discharged through the solenoid valve when the leaking gas is detected by the detecting unit.
  13. 제12항에 있어서, The method of claim 12,
    상기 컨트롤러는, 상기 검출부에서 검출되는 누출가스의 종류와, 누출가스의 검출량을 포함하는 데이터를 실시간으로 관리서버로 송신하고,The controller transmits data including the type of leaking gas detected by the detection unit and the amount of detection of the leaking gas to the management server in real time,
    상기 관리서버는, 상기 컨트롤러로부터 데이터를 수신하여 그래프로 출력하여 관리자에게 제공하는 것을 특징으로 하는 가스 누출 검출장치.The management server, the gas leakage detection device, characterized in that for receiving the data from the controller and outputting the graph to the manager.
  14. 제12항에 있어서, The method of claim 12,
    상기 검출부에서 가스가 검출되어, 상기 컨트롤러가 상기 포트솔레노이드 밸브를 제어함에 따라 파손된 공압밸브를 파악하면, 파악된 공압밸브의 고유정보를 디스플레이하는 디스플레이부;를 더 포함하고,If the gas is detected in the detection unit, the controller detects the damaged pneumatic valve by controlling the port solenoid valve, the display unit for displaying the unique information of the identified pneumatic valve;
    상기 고유정보는, 다수개의 공압밸브 마다 각각 기 설정된 것을 특징으로 하는 가스 누출 검출장치.The unique information is a gas leak detection device, characterized in that each preset for a plurality of pneumatic valves.
  15. 제1항, 제2항, 제3항 및 제8항 중 어느 한 항에 있어서, 상기 검출부는, The said detection part of any one of Claims 1, 2, 3, and 8,
    유독가스의 흐름을 제어하는 공압밸브로부터 누출되는 유독가스를 검출하는 유독가스검출기와,Toxic gas detector for detecting the toxic gas leaking from the pneumatic valve for controlling the flow of toxic gas,
    산소, 질소, 아르곤가스의 흐름을 제어하는 공압밸브에서 누출되는 가스를 검출하는 산소센서를 포함하는 가스 누출 검출시스템.Gas leak detection system including an oxygen sensor for detecting the gas leaking from the pneumatic valve for controlling the flow of oxygen, nitrogen, argon gas.
  16. 제15항에 있어서, 상기 검출부는,The method of claim 15, wherein the detection unit,
    상기 유독가스검출기를 통해 유독가스가 검출되면 알람을 발생시키는 제1알람부와, 상기 산소센서를 통해 가스가 검출되면 알람을 발생시키는 제2알람부를 포함하는 알람부;를 포함하는 가스 누출 검출시스템.An alarm unit including a first alarm unit generating an alarm when a toxic gas is detected through the toxic gas detector, and a second alarm unit generating an alarm when a gas is detected through the oxygen sensor; .
PCT/KR2014/010857 2013-11-12 2014-11-12 Gas leakage detection device WO2015072745A1 (en)

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KR1020140030586A KR101420362B1 (en) 2014-03-14 2014-03-14 Gas Leak Detection System
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