WO2015070774A1 - Compression stocking, weaving process of compression stocking, and seamless hosiery machine - Google Patents

Compression stocking, weaving process of compression stocking, and seamless hosiery machine Download PDF

Info

Publication number
WO2015070774A1
WO2015070774A1 PCT/CN2014/090988 CN2014090988W WO2015070774A1 WO 2015070774 A1 WO2015070774 A1 WO 2015070774A1 CN 2014090988 W CN2014090988 W CN 2014090988W WO 2015070774 A1 WO2015070774 A1 WO 2015070774A1
Authority
WO
WIPO (PCT)
Prior art keywords
pressure
zone
yarn
compression
sock
Prior art date
Application number
PCT/CN2014/090988
Other languages
French (fr)
Chinese (zh)
Inventor
刘蓉
朱罗润芬
Original Assignee
加宝利服装有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 加宝利服装有限公司 filed Critical 加宝利服装有限公司
Publication of WO2015070774A1 publication Critical patent/WO2015070774A1/en

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/06Bandages or dressings; Absorbent pads specially adapted for feet or legs; Corn-pads; Corn-rings
    • A61F13/08Elastic stockings; for contracting aneurisms
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41BSHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B11/00Hosiery; Panti-hose
    • A41B11/02Reinforcements
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41BSHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B2400/00Functions or special features of shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
    • A41B2400/38Shaping the contour of the body or adjusting the figure

Definitions

  • the invention relates to the field of knitwear manufacturing, in particular to a weaving process of a compression stocking and a compression stocking, and a seamless round sock machine.
  • the compression stockings that is, the medical compression stockings, are often referred to as elastic stockings in the country, and are products having the functions of preventing and treating venous diseases of the lower extremities and promoting venous blood return to the heart.
  • the compression stockings establish the highest support pressure in the ankle, and the pressure gradually decreases upwards along the legs. For example, the calf is reduced to 50%-80% of the maximum pressure value, and the thigh is reduced to 20%-60% of the maximum pressure value. . This diminishing change in pressure can cause venous return of the lower extremities, effectively alleviating or improving the pressure on the venous and venous valves of the lower extremities.
  • the pressure is the dose index of the compression stockings.
  • the weft knitted fabric for providing the interface pressure will cause structural slippage due to the multi-directional stretch, thereby affecting the tightening degree, causing the pressure stockings to have excessive or insufficient pressure to varying degrees.
  • the problem of non-standard pressure distribution directly affects the wearing effect of the compression stockings.
  • the pressure of the same circumference of the leg in different directions is different, which is related to the structure and surface curvature of the cross section of the lower limb of the human body, specifically, the pressure along the saphenous vein.
  • the front part, the outer part and the back part are small, which causes a problem of insufficient effective pressure dose to some extent.
  • the present invention provides a compression stocking and a weaving process of the compression stocking, and a seamless round sock machine applied in the process, wherein the pressure stocking is provided with a pressure difference zone having a targeted function, and the pressure stocking
  • the interface pressure is distributed in a stepwise manner from the corresponding position of the upper part of the ankle to the lower part of the sock, which satisfies the required pressure of each part of the human calf.
  • the present invention provides the following technical solutions:
  • a compression stocking comprising a sock, a sock and a sock, the sock comprising:
  • a stability zone connected to the sock leg, wherein a length parameter of the stability zone is correspondingly set according to a length parameter of a human body ankle portion, and a circumference parameter in the middle of the stability zone is correspondingly set according to a circumference parameter of a heel of the ankle.
  • the interface pressure in the stable zone is consistent;
  • a plurality of pressure gradient zones between the stable zone and the sock a plurality of the pressure gradient zones are connected in order from bottom to top, and the interface pressure in each of the pressure gradient zones is gradually decreased from bottom to top
  • the interface pressure at the junction of the adjacent pressure gradient zones is continuous, and each of the pressure gradient zones has a preset pressure decreasing gradient;
  • the pressure difference zone is located in a local zone surrounded by the stabilization zone and/or the pressure gradient zone, and the interface pressure in the pressure difference zone may be a gradient distribution or a uniform distribution.
  • the pressure gradation zone is provided with three, respectively:
  • a first pressure gradation zone in contact with the stable zone, a lower end of the first pressure gradation zone is adjacent to a corresponding position of the thinnest portion of the ankle and is located at an upper portion of the heel of the ankle, the first pressure gradual zone The upper end is near the corresponding position of the thickest part of the calf and is located at a lower portion corresponding to the thickest part of the calf;
  • a second pressure gradient zone that is in contact with the first pressure gradient zone, and a circumference parameter in the middle of the second pressure gradient zone is correspondingly set according to a circumference parameter of the thickest part of the calf;
  • a third pressure gradation zone that is in contact with the second pressure gradation zone, a lower end of the third pressure gradation zone is adjacent to a corresponding position of the thickest part of the calf and is located at an upper portion of a corresponding position of the thickest part of the calf, The upper end of the third pressure grading zone is adjacent to the sock and is located at a lower portion of the sock.
  • the stabilizing zone includes a stabilizing zone body and a stabilizing zone longitudinal pressure belt, wherein an interface pressure of the longitudinal zone of the stabilizing zone is greater than an interface pressure of the body of the stabilizing zone;
  • the first pressure grading zone includes a first pressure zone body and a first longitudinal pressure belt. On the same circumference, an interface pressure of the first longitudinal pressure zone is greater than an interface pressure of the first pressure zone body;
  • the second pressure grading zone includes a second pressure zone body and a second longitudinal pressure zone. On the same circumference, an interface pressure of the second longitudinal pressure zone is greater than an interface pressure of the body of the second pressure zone;
  • the third pressure grading zone includes a third pressure zone body and a third longitudinal zone zone, wherein the interface pressure of the third longitudinal pressure zone is greater than the interface pressure of the body of the third pressure zone, and
  • the stable zone longitudinal pressure belt, the first longitudinal pressure belt, the second longitudinal pressure belt and the third longitudinal zone are sequentially connected, and the interface pressure is successively decreased to form a width of 5 -6cm longitudinal belt.
  • the longitudinal belt is located at a position corresponding to the inside of the lower leg of the human body.
  • the sock is woven by a rib structure, and a double-nozzle or a single-rocket structure may be adopted, and the toe and the heel in the sock are woven by a plain weave.
  • the elastic wrap yarns of different linear densities and different woven structures are used to adjust the shape and interface pressure of the sock body.
  • the position of the functional section is in one-to-one correspondence with the position of the section, the circumference of the functional section
  • the degree parameter and the length parameter are respectively set according to the circumference parameter and the length parameter of the part section corresponding to the position thereof;
  • the different appearance, thickness, elasticity and pressure of the fabric are achieved by a combination of pad, tab, tuck and/or float structure variations.
  • the method comprises:
  • first loop forming system comprising a high stretch liner yarn and an elastic wrap yarn
  • the second loop forming system comprising an elastic wrap yarn
  • the third loop forming system comprising a high stretch liner yarn and an elastic wrap yarn, the third loop forming system cooperating with the first loop forming system to control and adjust the fabric elasticity and pressure;
  • the fourth loop forming system provides two linear density elastic wrap yarns for weaving a sock base layer, a sock head and a heel, and four of the loop forming systems cooperate to complete the sock body foundation Weaving fabric layers and socks, as well as controlling and adjusting the size of the sock.
  • the working path of the elastic backing yarn is:
  • the elastic spacer yarn is placed on the first loop forming system and the third loop forming system of the seamless hosiery machine, the elastic lining yarn is unwound from the bobbin, and sequentially passed through the yarn stabilization After the device, the tension feeder and the PYF actively feed the yarn controller, the yarn feeder and the yarn feeder are entered, and then the needle hook of the needle on the cylinder is entered.
  • the first yarn supplying system is provided with a yarn drum, a yarn stabilizing device, a tension yarn feeder, a PYF active yarn feeding controller, a yarn guide and a yarn feeding nozzle;
  • a second yarn supplying system wherein the second yarn supplying system is provided with a yarn drum, a yarn stabilizing device, a tension yarn feeder, a yarn guide and a yarn feeding nozzle;
  • a third yarn supplying system wherein the third yarn supplying system is provided with a yarn drum, a yarn stabilizing device, a tension yarn feeder, a PYF active yarn feeding controller, a yarn guide and a yarn feeding nozzle;
  • the fourth yarn supplying system is provided with a bobbin, a yarn stabilizing device, a toe and a heel forming member, a yarn guide and a yarn feeding nozzle;
  • Knitting needles of different woven structures can be realized
  • a triangular device and a needle selection device for guiding the upward trajectory and height of the knitting needle
  • Control mechanism and auxiliary for controlling the rotation and high and low movement of the syringe, and controlling the knitting needle, the PYF active yarn feeding controller, the tension yarn feeder, and the knitting head and the heel forming member Device.
  • the compression stockings provided by the embodiments of the present invention are made by knitting a seamless circular knitting machine, and the interface pressure of the compression stockings is gradually distributed from the ankle to the sock.
  • the target site increases the pressure difference zone (enhanced or weakened interface pressure) for the patient.
  • the present invention achieves an accurate pressure gradient, and particularly sets a differentiated pressure region for the local patient position and meets the gradient requirement.
  • different linear density elastic yarns are used according to the shape and symptom stage of the lower limbs of the human body, through the stepping motor, the tension controller, the number of knitting rows, the weaving structure parameters and the looping triangle
  • the above-mentioned compression stocking weaving process can be used for the development and weaving of other related medical compression pressure textiles.
  • different padding structures are used in combination for weaving the sock body, and a longitudinal belt is arranged along the inner side of the sock body to obtain a pressure-enhancing zone having a gradient increasing effect, thereby realizing the same circumference pressure of the compression stockings. Poor performance requirements.
  • the sock mouth of the single-nose structure reduces the effect of the tourniquet produced by the traditional double-rocket sock, and is more comfortable and scientific to wear.
  • FIG. 1 is a functional section division diagram of a compression stocking provided in a first embodiment of the present invention
  • Figure 2 is a sectional view of a portion of a human calf
  • 3-1 to 3-5 are five pad woven structures provided by an embodiment of the present invention.
  • FIG. 4 is a schematic diagram of a working path of a first loop forming system and a third loop forming system according to an embodiment of the present invention
  • FIG. 5-1 and FIG. 5-2 are diagrams showing test results of tensile recovery tests on elastic swatches of a plurality of standard gauge liner structures according to an embodiment of the present invention
  • FIG. 6 is a schematic structural view of a compression stocking according to a second embodiment of the present invention.
  • FIG. 7 is a sectional view of a portion of a human calf wearing a compression stocking according to a second embodiment of the present invention.
  • 8-1 is a schematic view showing the structure of a longitudinal belt of a compression stocking according to an embodiment of the present invention.
  • 8-2 is a schematic view showing the structure of a body of a body of a compression stocking according to an embodiment of the present invention.
  • FIG. 9 is a schematic structural diagram of an arrangement of a first pressure difference zone according to an embodiment of the present invention.
  • FIG. 10 is a schematic diagram of an arrangement structure of a second pressure difference zone according to an embodiment of the present invention.
  • the invention provides a compression stocking and a weaving process of the pressure stocking, and a seamless round sock machine applied in the process, wherein the pressure stocking is provided with a pressure difference zone for the patient part, and the interface pressure of the pressure stockings is The upper part of the ankle and the lower part of the knee are distributed in a stepwise gradient, which meets the required pressure magnitude and distribution of each part of the human calf.
  • FIG. 1 is a functional section division diagram of a compression stocking provided in a first embodiment of the present invention
  • FIG. 2 is a partial section division diagram of a human calf
  • FIG. 3-1 to 3-5 The five kinds of pad woven structures provided by the embodiments of the present invention
  • FIG. 4 is a schematic diagram of the working paths of the first loop forming system and the third stitch forming system according to an embodiment of the present invention
  • FIG. 6 is a structural diagram of a compression stocking according to a second embodiment of the present invention
  • FIG. 7 is a schematic diagram of a test for a tensile recovery test of a plurality of standard gauge pad structures. Two specific embodiments provide FIG.
  • FIG. 8-1 is a structural diagram of a longitudinal belt of a compression stocking according to an embodiment of the present invention
  • FIG. 8-2 is a compression stocking of the embodiment of the present invention.
  • FIG. FIG. 9 is a schematic view showing an arrangement structure of a first pressure difference area according to an embodiment of the present invention
  • FIG. 10 is a schematic diagram showing an arrangement structure of a second pressure difference area according to an embodiment of the present invention.
  • the compression stocking generally comprises a sock 1, a sock 2 and a sock 3, in a first embodiment provided by the invention, the sock 2 of the compression stocking comprises a stabilization zone 11 and a plurality of pressure gradient zones, and at least one pressure difference Area.
  • the stable zone 11 is connected to the stocking foot 3, and the stability zone length parameter La of the stable zone 11 is correspondingly set according to the length parameter LA of the human ankle part, and the circumferential parameter B in the middle of the stable zone 11 is according to the circumference parameter of the thinnest part of the ankle cB corresponds to the setting, the circumference parameter B02 of the upper end of the stabilization zone 11 is correspondingly set according to the circumference parameter cB02 of the upper part of the human ankle (such as the junction of the Achilles tendon and the posterior leg of the calf), and the circumference parameter B01 of the lower end of the stability zone 11 is according to the lower part of the human ankle (
  • the circumference parameter cB01 of the humeral trochanter is correspondingly set, and the interface pressure in the stabilization zone 11 is kept consistent; the plurality of pressure gradation zones are located between the stabilization zone 11 and the sock 1, and are connected in order from bottom to top, each The interface pressure in the pressure gradient zone gradually decrease
  • the pressure difference zone has a special function corresponding to the location of the patient site or at a specific location, and the location may be located inside the stabilization zone 11 surrounded by the stabilization zone 11, or surrounded by the pressure gradient zone, or located At the junction of the stable zone 11 and the pressure gradient zone, it can be seen that the position of the pressure difference zone and the interface pressure can be selected according to specific functional requirements for specific design.
  • the pressure difference zone is located between the two pressure gradient zones and the interface pressure is evenly distributed, its function is similar to that of the stabilization zone 11 described above, and can be regarded as another stable zone located at the site.
  • the knee pressure has a chance to reach a high pressure of 36.8 mmHg, and the fabric is thicker than the low pressure fabric.
  • the tibia high point will Understand greater stress, long-term wear will affect local tissue health and Causes pressure ulcers.
  • the first pressure difference area 501 is set by using the plain weave structure, resulting in a relatively small pressure value of the main body area 502 of the compression stocking, which is reduced here. High pressure state.
  • the pressure difference zone may be disposed at other positions of the compression stocking according to the use.
  • a second pressure difference zone 503 is provided in a portion of the compression stocking that corresponds to the position of the armpit, and the pressure difference zone is applied to the plain weave and the tuck tissue.
  • the mesh hollow structure is formed to form a breathable functional area which is more breathable than the main body region 502 of the compression sock, improves the wearing comfort of the compression stocking, and ensures local tissue health. Therefore, the specific setting position of the pressure difference zone is not specifically limited in the embodiment of the present invention.
  • the pressure difference zone in the compression stocking can not only realize the pressure change and special function through the structure, but also can be realized by other auxiliary materials, such as using silica gel, hydrogel or other auxiliary materials in a certain form and
  • the thickness is set at the target portion of the compression stocking, and the local pressure size distribution is strengthened or reduced.
  • the pressure difference zone obtained in this way not only realizes the pressure change of the local position, but also improves the characteristics and comfort of the pressure contact surface.
  • each pressure stocking body 2 is provided with three pressure grading zones from the upper side of the stable zone 11 to the lower side of the stocking 1 , respectively being the first pressure grading zone 12 , The second pressure gradation zone 13 and the third pressure gradation zone 14. Among them, as shown in Figure 1:
  • the lower end of the first pressure grading zone 12 is located near the corresponding position of the thinnest part of the ankle and is located at the upper part thereof.
  • the upper end of the first pressure grading zone 12 is adjacent to the corresponding position of the thickest part of the lower leg and is located at the lower part thereof, and the lower end of the first pressure gradation zone 12 (ie, stable)
  • the circumference parameter B02 of the upper end of the area 11 is correspondingly set according to the circumference parameter cB02 of the upper part of the ankle, and the circumference parameter B03 of the upper end of the first pressure gradation area 12 (ie, the lower end of the second pressure gradation area 13) is according to the lower part of the lowermost part of the calf.
  • the circumference parameter c B03 is correspondingly set, wherein the circumference parameter B1 at the lower third of the first gradation area 12 is corresponding to the circumference parameter cB1 at the intersection of the human Achilles tendon and the posterior leg muscle;
  • the middle position of the second pressure grading zone 13 is the corresponding position of the thickest part of the lower leg, and the circumference parameter C of the middle of the second pressure grading zone 13 is correspondingly set according to the circumference parameter cC of the thickest part of the lower leg;
  • the lower end of the third pressure grading zone 14 (ie, the upper end of the second pressure grading zone 13) is adjacent to the uppermost position of the lower leg and located at the upper portion thereof, and the upper end of the third pressure gradual zone 14 and the lower part of the lower jaw humerus
  • the circumference parameter C01 at the lower end of the third pressure gradation zone 14 is correspondingly set according to the circumference parameter cC01 of the uppermost part of the calf
  • the circumference parameter D of the upper end of the third pressure gradation zone 14 is according to the lower part of the tibia of the human knee.
  • the circumference parameter cD is correspondingly set, and at the same time, it is easy to know that the upper end of the third pressure gradation zone 14 is close to the sock 1 and is located at the lower part of the sock 1 , and the circumference parameter D01 of the lower end of the sock 1 is according to the vicinity of the knee under the humerus.
  • the circumference parameter c D01 corresponds to the setting.
  • the four main circumference parameters (B, B1, C, and D) of the body 2 are correspondingly set according to the corresponding four main circumference parameters (cB, cB1, cC, and cD) on the human calf.
  • the distance IIb of the center of the heel 32 to the center of the stable zone 11 is corresponding to the height Ib between the heel of the foot and the thinnest part of the ankle (the circumference parameter is cB).
  • the distance between the socks 32 and the lower third of the first pressure grading zone 12 is 11b1, and the heel of the human body is in the position of the heel of the lower leg and the lower leg of the lower leg.
  • the circumference parameter is set correspondingly to the height Ib1 between CB1); the distance 11c from the center of the sock 32 to the center of the second pressure gradation zone 13 (the circumference parameter is C), and the thickest part of the heel and the human calf in the standing state of the human body (its The height parameter Ic is set between the circumference parameter cC); the distance 11d from the upper end of the sock 32 to the third pressure gradient zone 14 (the circumference parameter is D), and the heel of the human body under the knee and the lower part of the lower jaw of the human body.
  • the height Id is set between (the circumference parameter is cD).
  • the length parameter Lb of the first pressure grading zone 12 is correspondingly set according to the length parameter LB of the upper part of the human ankle (the circumference parameter is cB02) to the lowermost part of the human leg (the circumference parameter is cB03), first The interface pressure of the pressure gradient zone 12 is smaller than the interface pressure of the stabilization zone 11; the length parameter Lc of the second pressure gradient zone 13 is based on the lowermost part of the human calf (the circumference parameter is cB03) to the uppermost part of the human calf (the circumference thereof)
  • the length parameter LC is corresponding to the length parameter LC;
  • the length parameter Ld of the third pressure gradient zone 14 is based on the uppermost part of the human calf (the circumference parameter is cC01) to the lower part of the knee under the humerus (the circumference parameter is The length parameter LD of cD) is set correspondingly.
  • the length parameter of the pressure gradient zone can also be correspondingly set according to the pressure gradient of the compression stocking from the ankle to the knee, and the height Le of the pressure stocking 1 can also be adjusted according to requirements. Therefore, the specific embodiments of the present invention are not specifically limited.
  • the LONATI LA-40ME computerized seamless sock machine (the diameter of the circular machine is 4 inches, the machine number is E28, with 4 looping systems, a total of 352 needles), and the elastic package with different linear density is used.
  • Yarns and different woven structures adjust the shape and interface pressure of the body.
  • the amide elastic covering yarn 111 and the high elastic polyamide liner covering yarn 112 form a cushion structure having different mechanical properties and different woven structures by the tuck, the flat needle and the floating wire.
  • the tensile structure of the liner shown in Figure 3-1 is moderate in the warp and weft directions of the fabric compared to the other fabrics tested (latitude 50.3). %, warp direction 88.0%), and has good tensile linearity (warp direction: 1.19, weft direction: 0.89), therefore, it is preferable to use this pad structure as the main woven structure of the body.
  • the ribbed tissue is used to weave the sock 1, and the plain weave is used to weave the toe 31 and the toe 32.
  • the pressure stockings 1 changes the design of the traditional double Luokou, and adopts a single-nozzle structure, so that the stocking 1 becomes light and thin and the elastic force is reduced, thereby avoiding the socks in the prior art.
  • the phenomenon of the tourniquet effect on the mouth makes the compression stockings comfortable to wear without slipping off.
  • the elastic wrap yarn can also be covered with silver ion polyamide coated yarn or polyester elastic covered yarn and other functional yarns.
  • the above woven structure can be woven separately or in several different parts of the body structure to meet different stretching and pressure wearing requirements. Therefore, the above-mentioned woven structure is not limited thereto, and those skilled in the art can easily design various feasible solutions accordingly.
  • the present invention also provides a compression stocking weaving process for weaving the compression stockings described above, the pressure stocking weaving process comprising: dividing the human leg into different parts sections, and dividing the compression stocking into different functional zones Segment, the position of the functional section corresponds to the position of the section, and the circumference parameter and the length parameter of the functional section are respectively set according to the circumference parameter and the length parameter of the section corresponding to the position; using different line densities Elastic liner yarn 42 and elastic wrap yarn, weaving compression stockings through seamless round sock machine; adjusting the number of knitting rows according to different functional sections; adjusting the height of the cylinder 47 by stepping motor to control the size and fabric density of the braided coil Adjusting the control coil size and the lateral tension of the stocking tube by the looping triangle (as another coil adjusting method); adjusting and stabilizing the tension state of the elastic backing yarn 42 by the tension feeder 43; by adjusting the PYF (Positive Yarn Feeder, active) Yarn feeder)
  • the seamless round sock machine includes the first loop forming System, second loop system, third loop system and fourth loop system.
  • the first loop forming system comprises a high elastic liner yarn and an elastic wrap yarn
  • the second loop forming system comprises an elastic wrap yarn
  • the third loop forming system comprises a high elastic backing yarn and an elastic wrap yarn
  • the fourth loop forming system provides Two linear density elastic wraps.
  • the third loop forming system cooperates with the first loop forming system to control and adjust the fabric elastic pressure;
  • the fourth loop forming system is used for weaving the sock base fabric layer, the toe cap and the heel, and the above four loop forming systems Cooperate with the weaving of the base fabric layer and the sock, and control and adjust the size of the sock.
  • the working path of the elastic liner yarn 42 (specifically, the high elastic polyamide liner yarn) is: the elastic liner yarn 42 is placed In the first loop forming system and the third loop forming system of the seamless hosiery machine, the elastic lining yarn 42 is unwound from the bobbin 40, and is sequentially fed through the yarn stabilizing device 41, the tension yarn feeder 43, and the PYF. After the controller 44, it enters the yarn guide and the yarn feeder 45, and then enters the needle hook of the knitting needle 46 located on the cylinder 47.
  • the controller 44 After the controller 44, it enters the yarn guide and the yarn feeder 45, and then enters the needle hook of the knitting needle 46 located on the cylinder 47.
  • the weaving yarn I (40D/40D) penetrates all four looping systems to provide the sock body and the sock base fabric layer, and the polyamide covered yarn III only penetrates the fourth yarn feeder for the sock head 31 and The weaving of the garter 32, the lining yarn II (265D) penetrating into the first looping system and the third looping system of the yarn feeder provides the necessary spring force and pressure for the sock body and the sock fabric.
  • the present invention also provides a seamless round sock machine for use in the above-described compression stocking weaving process.
  • the seamless crochet machine includes a first yarn supplying system, a second yarn supplying system, a third yarn supplying system, and a fourth yarn supplying system
  • the first yarn supplying system is provided with a bobbin 40, a yarn stabilizing device 41, a tension yarn feeder 43, a PYF active yarn feeding controller 44, a yarn guiding tube and a yarn feeding nozzle 45; a second yarn supplying system
  • the bobbin 40, the yarn stabilizing device 41, the tension yarn feeder 43, the yarn guiding tube and the yarn feeding nozzle 45 are disposed therein; the yarn supplying cylinder 40, the yarn stabilizing device 41, and the tension yarn feeder are disposed in the third yarn supplying system 43.
  • the fourth yarn supplying system is provided with a bobbin 40, a yarn stabilizing device 41, a toe and a heel forming member, a yarn guide and a yarn feeding machine. Mouth 45.
  • the seamless hosiery machine further includes a syringe 47, a knitting needle 46, a triangle device, a needle selection device, a control mechanism and an auxiliary device, wherein the needle cylinder 47 is controlled by a stepping motor, and the knitting needle 46 can be realized differently.
  • the woven structure, the triangular device and the needle selection device are used for guiding the trajectory and height of the knitting needle 46, the control mechanism and the auxiliary device are used for controlling the rotation and the high and low movement of the needle cylinder 47, and at the same time for controlling the knitting needle 46 and the PYF to actively feed the yarn.
  • the controller 44, the tension feeder 43, and the toe and heel molding members cooperate.
  • the tension feeders 43 are used to control and adjust the tension state of the elastic pad yarns 42; the PYF active yarn feeding controller 44 controls the amount of yarn fed to the yarn feeders 45 by adjusting the gear rotation speed, that is, participating in the weaving.
  • the resulting interface pressure is correspondingly larger and more difficult to stretch;
  • the needle 47 is provided with a knitting needle 46;
  • the stepping motor controls the size of the knitting coil and the fabric density by adjusting the height of the needle 47, the larger the value, correspondingly The larger the size of the coil, the smaller the density of the fabric;
  • the movement path of the knitting needle 46 on the cylinder 47 is controlled by the needle selector and the cam device, wherein the position of the looping triangle can also control the coil size and the density of the fabric.
  • the elastic lining yarn 42 penetrates the first yarn supplying system and the third yarn supplying system to provide the necessary elastic force and pressure for the body woven fabric for knitting the hosiery head 31.
  • the yarn of the heel 32 is threaded into the fourth yarn supplying system for knitting, and the knitting yarn penetrates into the first yarn supplying system, the second yarn supplying system, the third yarn supplying system, and the fourth yarn supplying system to provide the pressure socks.
  • the body layer of the sock is woven with the layer of socks and socks.
  • the size (length parameter and circumference parameter) is set according to the size of the human ankle part, the machine knitting number is 50, the stepping motor is set to 550, and is in the first yarn supplying system and the third yarn supplying system.
  • the PYF active feeding controller speed is 850;
  • the first pressure gradation zone 12 the size (length parameter and circumference parameter) is set according to the size of the upper part of the human ankle to the lowermost part of the human calf, the number of machine knitting is 60, and the stepping motor setting is gradually increased from 550 to 650, the PYF active feeding controller speed setting of the first yarn supplying system and the third yarn supplying system is gradually increased from 850 to 1000;
  • the second pressure gradient zone 13 the size (length parameter and circumference parameter) is set according to the size of the thickest part of the human calf to the uppermost part of the human calf, the number of machine knitting is 40, and the stepping motor setting is gradually from 650. Increase to 800, further increase the coil size, while increasing the PYF active yarn feeder speed setting in the first yarn supply system and the third yarn supply system from 1000 to 1400, further reducing the compressive force of the fabric;
  • the third pressure gradual zone 14 the size (length parameter and circumference parameter) is set according to the size of the upper part of the human calf from the uppermost part of the lower leg to the lower part of the lower part of the knee, and the number of machine knitting is 70, and the stepping motor is set to maintain 1400.
  • the PYF active feeding controller speed setting of the first yarn supplying system and the third yarn supplying system is maintained at 1400, and the fabric elastic force and compression force are controlled.
  • the width Ld of the sock 1 can be adjusted according to the style (usually 2-3cm), the machine knitting number is 28, the stepping motor setting is kept at 720, in the first yarn supply system and the third supply
  • the PYF active feed controller speed setting of the yarn system is maintained at 1300.
  • the resulting sock of the compression stockings forms a gradient distribution where the interfacial pressure between the stabilizing zone 11 and the limb is greatest, and then gradually decreases along the leg up to the knee pressure.
  • the body part is at the thinnest part of the human ankle (corresponding to the circumference parameter B), the upper part of the upper part of the human ankle and the posterior leg of the calf (corresponding to the circumference parameter B1), the thickest part of the human calf (
  • the interface pressures corresponding to the circumference parameter C) and the lower part of the human knee (the lower part of the tibial tuber) (corresponding to the circumference parameter D) are “20.9 ⁇ 1.47mmHg”, “17.8 ⁇ 1.3mmHg”, “13.4 ⁇ 1.5” respectively.
  • mmHg mmHg
  • the above-mentioned compression stockings pass through four main circumferences (B, B1, C and D) from the ankle to the knee, and the pressure gradient is decremented. The ratio is approximately 100%, 85%, 64%, 58%, in accordance with RAL-GZ387/1.
  • the same compression stocking structure and compression stocking weaving process can also be used for the weaving of pressure fabrics such as stockings and tights.
  • the elastic covered yarn used can also be woven by using other elastic wrapping yarns or functional materials, such as silver ion polyamide coated yarn with antibacterial function, polyester wrapping yarn, etc. Therefore, the present invention is specific to the type of compression stockings. No specific restrictions.
  • the pressure is an important dose indicator for compression stockings. How to achieve the required pressure dose by adjusting the material elasticity, knitting parameters and machine settings is essential for achieving its medical function. It can be seen from the above technical solution that the compression stocking provided by the first embodiment of the present invention is made by weaving a seamless round sock machine, and the interface pressure of the compression stocking is distributed from the ankle to the sock in a stepwise manner. The local target site increases the pressure differential zone (enhanced or weakened interface pressure) for the patient.
  • the present invention achieves an accurate pressure gradient, and particularly sets a differentiated pressure region for the localized patient position and meets the gradient requirement, and at the same time, sets a weak pressure zone and a ventilated zone at a specific location to improve wearing safety and comfort.
  • different linear density elastic yarns are used according to the shape and symptom stage of the lower limbs of the human body, and the setting of the stepping motor, the tension controller, the number of knitting rows, and the knitting structure parameters are
  • the sock body is adjusted in form and pressure and the application area, so that the pressure sock achieves the required pressure distribution, pressure and desired function, and improves the current pressure sock pressure dose instability, single function and wearing discomfort.
  • the above-mentioned compression stocking weaving process can be used for the development and weaving of related medical compression pressure textiles.
  • the pressure of the compression stockings in different directions in the same circumference of the leg is different, which is related to the structure and surface curvature of the human lower limb cross section.
  • the pressure of the compression stocking along the saphenous vein is smaller than that of the other front legs, the outer part and the rear part of the same circumference, which causes a problem of insufficient effective pressure dose to some extent.
  • the pressure shoe in the second embodiment has the following design structure in addition to the design structure in the first embodiment:
  • the stability zone 11 includes a stable zone main body and a stable zone longitudinal pressure belt, and the stability zone is longitudinally increased.
  • the interface pressure of the pressure belt is greater than the interface pressure of the main body of the stability zone;
  • the first pressure gradient zone 12 includes a first pressure zone body and a first longitudinal pressure zone.
  • the interface pressure of the first longitudinal pressure zone is greater than the first The interface pressure of the main body of the pressure zone;
  • the second pressure grading zone 13 includes a second pressure zone body and a second longitudinal pressure zone.
  • the third pressure grading zone 14 includes a third pressure zone body and a third longitudinal pressure zone.
  • the interface pressure of the third longitudinal pressure zone is greater than the interface pressure of the body of the third pressure zone.
  • the stable zone longitudinal pressure belt, the first longitudinal pressure belt, the second longitudinal pressure belt and the third longitudinal pressure belt are located at positions corresponding to the inside of the body of the human body, and the interface pressure is sequentially decreased.
  • the sock body of the compression stocking in the second embodiment comprises two parts, one part is the body body 401, and the other part is a longitudinal pressure belt of the stable zone, a first longitudinal pressure belt, a second longitudinal pressure belt and
  • the longitudinal belt 402 formed by the third longitudinal pressure belt has the interface pressure of the longitudinal belt 402 being greater than the interface pressure of the sock body 401 of the same circumference.
  • the longitudinal strip 402 can also be located in other directions, such as the outside of the calf. Therefore, the present invention is not specifically limited.
  • the first swatch 201 and the second swatch 202 having different lining structures are selected according to the mechanical performance of the woven fabric and the specific requirements for the wearing of the pressure hosiery and the position of the patient to generate the circumference.
  • the pressure recovery socks with different pressure effects in directions, the tensile recovery test results of the first swatch 201 and the second swatch 202 are shown in FIGS. 5-1 and 5-2, wherein the abscissa S is a tensile displacement (unit) In millimeters), the ordinate F is the tensile force (in Newtons).
  • Figure 5-1 shows the first swatch under the tension of 44 cattle.
  • a longitudinal band 402 of 5-6 cm is provided along the inner side of the body so that a pressure increase with a gradient decreasing effect from the stabilizing zone 11 to the underside of the sock is obtained. Area.
  • the pressure of the longitudinal belt 402 is lower than that of the same circumference.
  • the pressure of the main body 401 is 26% - 36% higher. It can be seen that the setting of the longitudinal belt 402 not only satisfies the gradient decrement requirement from large to small, but also enables the compression stocking to achieve the performance requirement of the same circumferential pressure difference.
  • the gradient decreasing pressure of the longitudinal belt 402 from the lower part of the human ankle to the lower part of the human body is: 26.1 mmHg (the thinnest part of the human ankle, the corresponding circumference parameter is B), 24.4 mmHg (the upper part of the human ankle)
  • the corresponding circumference parameter is B1
  • 20.6mmHg the thickest part of the human calf
  • the corresponding circumference parameter is C
  • 10.1mmHg the lower part of the lower part of the humerus in the lower part of the human knee
  • the pressure in the same dimension on the body body 401 is 20.1 mmHg, 18.0 mmHg, 16.3 mmHg, and 10.9 mmHg, respectively.

Landscapes

  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Textile Engineering (AREA)
  • Socks And Pantyhose (AREA)
  • Knitting Of Fabric (AREA)

Abstract

A compression stocking, a weaving process of the compression stocking, and a seamless hosiery machine applied in the process. A stocking body (2) of the compression stocking comprises a stable region (11), compression gradually-changing regions (12, 13, 14), and a compression difference region. The stable region (11) is connected to a stocking foot (3). A length parameter (LA) and a middle girth parameter (B) of the stable region (11) are set separately according to a length parameter (LA) of an ankle and a girth parameter (cB) of a thinnest part of the ankle. The interface compression in the stable region (11) is kept consistent. The compression gradually-changing regions (12, 13, 14) are located between the stable region (11) and a welt (1), the stable region (11), the compression gradually changing regions (12, 13, 14) and the welt (1) are sequentially connected from bottom to top. The interface compression in each of the compression gradually-changing regions (12, 13, 14) gradually decreases from bottom to top, the interface compression of the joint of the neighboring compression gradually-changing regions (12, 13, 14) is kept successive, and each of the compression gradually-changing regions (12, 13, 14) has a preset compression gradually-decreasing gradient. The compression difference region is located in a local region surrounded by the stable region (11) and/or the compression gradually-changing regions (12, 13, 14). The interface compression in the compression difference region may be distributed in a gradient manner or in an even manner. The compression stocking can meet requirements for the specific compression magnitude and the distribution of different parts of a lower limb.

Description

一种压力袜、一种压力袜织造工艺和一种无缝圆袜机Pressure stocking, a compression stocking weaving process and a seamless round sock machine
本申请要求于2013年11月15日提交中国专利局、申请号为201310572494.6、发明名称为“一种压力袜、一种压力袜织造工艺和一种无缝圆袜机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application is required to be submitted to the Chinese Patent Office on November 15, 2013, the application number is 201310572494.6, and the Chinese patent application entitled "A compression stocking, a compression stocking weaving process and a seamless round sock machine" is preferred. The entire contents are hereby incorporated by reference.
技术领域Technical field
本发明涉及针织品制造领域,特别涉及一种压力袜和一种压力袜的织造工艺,以及一种无缝圆袜机。The invention relates to the field of knitwear manufacturing, in particular to a weaving process of a compression stocking and a compression stocking, and a seamless round sock machine.
背景技术Background technique
压力袜,即医用压力袜,国内多称呼为弹力袜,是一种具有预防和治疗下肢静脉疾病、促进静脉血液回流心脏功能的产品。压力袜在脚踝部建立最高支撑压力,压力顺着腿部向上逐渐递减,例如,在小腿肚减到最大压力值的50%-80%,在大腿处减到最大压力值的20%-60%。压力的这种递减变化可使下肢静脉血回流,有效缓解或改善下肢静脉和静脉瓣膜所承受压力。The compression stockings, that is, the medical compression stockings, are often referred to as elastic stockings in the country, and are products having the functions of preventing and treating venous diseases of the lower extremities and promoting venous blood return to the heart. The compression stockings establish the highest support pressure in the ankle, and the pressure gradually decreases upwards along the legs. For example, the calf is reduced to 50%-80% of the maximum pressure value, and the thigh is reduced to 20%-60% of the maximum pressure value. . This diminishing change in pressure can cause venous return of the lower extremities, effectively alleviating or improving the pressure on the venous and venous valves of the lower extremities.
其中,压力大小是压力袜的剂量指标。目前,压力袜在使用过程中,用于提供界面压力的纬编织物会由于多向拉伸度而产生结构滑移,从而影响紧缩度,使得压力袜在不同程度上出现了压力过大或不足以及压力分布不规范等问题,直接影响压力袜的穿用效果。并且,在压力袜的实际使用过程中,腿部同一围度在不同方向上的压力是不同的,这与人体下肢横断面的结构和表面曲率有关,具体为,沿着大隐静脉位的压力相对于其他同一围度上的腿前部、外侧部和后部较小,从而在一定程度上造成有效压力剂量不足的问题。Among them, the pressure is the dose index of the compression stockings. At present, during the use of the compression stockings, the weft knitted fabric for providing the interface pressure will cause structural slippage due to the multi-directional stretch, thereby affecting the tightening degree, causing the pressure stockings to have excessive or insufficient pressure to varying degrees. And the problem of non-standard pressure distribution directly affects the wearing effect of the compression stockings. Moreover, during the actual use of the compression stockings, the pressure of the same circumference of the leg in different directions is different, which is related to the structure and surface curvature of the cross section of the lower limb of the human body, specifically, the pressure along the saphenous vein. Compared with other legs on the same circumference, the front part, the outer part and the back part are small, which causes a problem of insufficient effective pressure dose to some extent.
因此,如何令压力袜达到具体部位要求的压力大小,是本领域技术人员亟待解决的技术问题。 Therefore, how to make the pressure socks reach the pressure required by a specific part is a technical problem to be solved by those skilled in the art.
发明内容Summary of the invention
有鉴于此,本发明提供了一种压力袜和该压力袜的织造工艺,以及该工艺中应用的无缝圆袜机,上述压力袜设置有具有针对性功能的压力差异区,且压力袜的界面压力由脚踝上部对应位置到袜口下部呈梯度递减式分段分布,满足人体小腿各个部位分别要求的压力大小。In view of the above, the present invention provides a compression stocking and a weaving process of the compression stocking, and a seamless round sock machine applied in the process, wherein the pressure stocking is provided with a pressure difference zone having a targeted function, and the pressure stocking The interface pressure is distributed in a stepwise manner from the corresponding position of the upper part of the ankle to the lower part of the sock, which satisfies the required pressure of each part of the human calf.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种压力袜,包括袜口、袜身和袜脚,所述袜身包括:A compression stocking comprising a sock, a sock and a sock, the sock comprising:
与所述袜脚相接的稳定区,所述稳定区的长度参数根据人体脚踝部位的长度参数对应设置,所述稳定区中间的围度参数根据脚踝最细处的围度参数对应设置,所述稳定区内的界面压力保持一致;a stability zone connected to the sock leg, wherein a length parameter of the stability zone is correspondingly set according to a length parameter of a human body ankle portion, and a circumference parameter in the middle of the stability zone is correspondingly set according to a circumference parameter of a heel of the ankle. The interface pressure in the stable zone is consistent;
位于所述稳定区和所述袜口之间的多个压力渐变区,多个所述压力渐变区从下到上依次连接,每个所述压力渐变区内的界面压力从下到上逐渐递减,相邻的所述压力渐变区相接处的界面压力保持连续,并且,每个所述压力渐变区内分别具有预设的压力递减梯度;a plurality of pressure gradient zones between the stable zone and the sock, a plurality of the pressure gradient zones are connected in order from bottom to top, and the interface pressure in each of the pressure gradient zones is gradually decreased from bottom to top The interface pressure at the junction of the adjacent pressure gradient zones is continuous, and each of the pressure gradient zones has a preset pressure decreasing gradient;
压力差异区,所述压力差异区位于所述稳定区和/或所述压力渐变区包围的局部区域,所述压力差异区内的界面压力可为梯度分布或均匀分布。a pressure difference zone, the pressure difference zone is located in a local zone surrounded by the stabilization zone and/or the pressure gradient zone, and the interface pressure in the pressure difference zone may be a gradient distribution or a uniform distribution.
优选地,在上述压力袜中,所述压力渐变区设置有三个,分别为:Preferably, in the above-mentioned compression stockings, the pressure gradation zone is provided with three, respectively:
与所述稳定区相接的第一压力渐变区,所述第一压力渐变区的下端靠近所述脚踝最细处对应位置且位于所述脚踝最细处的上部,所述第一压力渐变区的上端靠近小腿最粗处对应位置且位于所述小腿最粗处对应位置的下部;a first pressure gradation zone in contact with the stable zone, a lower end of the first pressure gradation zone is adjacent to a corresponding position of the thinnest portion of the ankle and is located at an upper portion of the heel of the ankle, the first pressure gradual zone The upper end is near the corresponding position of the thickest part of the calf and is located at a lower portion corresponding to the thickest part of the calf;
与所述第一压力渐变区相接的第二压力渐变区,所述第二压力渐变区中间的围度参数根据所述小腿最粗处的围度参数对应设置;a second pressure gradient zone that is in contact with the first pressure gradient zone, and a circumference parameter in the middle of the second pressure gradient zone is correspondingly set according to a circumference parameter of the thickest part of the calf;
与所述第二压力渐变区相接的第三压力渐变区,所述第三压力渐变区的下端靠近所述小腿最粗处对应位置且位于所述小腿最粗处对应位置的上部,所述第三压力渐变区的上端靠近所述袜口且位于所述袜口的下部。a third pressure gradation zone that is in contact with the second pressure gradation zone, a lower end of the third pressure gradation zone is adjacent to a corresponding position of the thickest part of the calf and is located at an upper portion of a corresponding position of the thickest part of the calf, The upper end of the third pressure grading zone is adjacent to the sock and is located at a lower portion of the sock.
优选地,在上述压力袜中: Preferably, in the above compression stockings:
所述稳定区包括稳定区主体和稳定区纵向增压带,所述稳定区纵向增压带的界面压力大于所述稳定区主体的界面压力;The stabilizing zone includes a stabilizing zone body and a stabilizing zone longitudinal pressure belt, wherein an interface pressure of the longitudinal zone of the stabilizing zone is greater than an interface pressure of the body of the stabilizing zone;
所述第一压力渐变区包括第一压力区主体和第一纵向增压带,相同围度上,所述第一纵向增压带的界面压力大于所述第一压力区主体的界面压力;The first pressure grading zone includes a first pressure zone body and a first longitudinal pressure belt. On the same circumference, an interface pressure of the first longitudinal pressure zone is greater than an interface pressure of the first pressure zone body;
所述第二压力渐变区包括第二压力区主体和第二纵向增压带,相同围度上,所述第二纵向增压带的界面压力大于所述第二压力区主体的界面压力;The second pressure grading zone includes a second pressure zone body and a second longitudinal pressure zone. On the same circumference, an interface pressure of the second longitudinal pressure zone is greater than an interface pressure of the body of the second pressure zone;
所述第三压力渐变区包括第三压力区主体和第三纵向增区带,相同围度上,所述第三纵向增压带的界面压力大于所述第三压力区主体的界面压力,并且,所述稳定区纵向增压带、所述第一纵向增压带、所述第二纵向增压带和所述第三纵向增区带依次相接,且界面压力依次递减,形成宽度为5-6cm的纵向带。The third pressure grading zone includes a third pressure zone body and a third longitudinal zone zone, wherein the interface pressure of the third longitudinal pressure zone is greater than the interface pressure of the body of the third pressure zone, and The stable zone longitudinal pressure belt, the first longitudinal pressure belt, the second longitudinal pressure belt and the third longitudinal zone are sequentially connected, and the interface pressure is successively decreased to form a width of 5 -6cm longitudinal belt.
优选地,在上述压力袜中,所述纵向带位于所述袜身上与人体小腿内侧对应的位置。Preferably, in the above-mentioned compression stocking, the longitudinal belt is located at a position corresponding to the inside of the lower leg of the human body.
优选地,在上述压力袜中,所述袜口采用罗纹组织编织而成,可采用双罗口或采用单罗口结构,所述袜脚中的袜头和袜跟采用平纹组织编织而成。Preferably, in the above-mentioned compression stockings, the sock is woven by a rib structure, and a double-nozzle or a single-rocket structure may be adopted, and the toe and the heel in the sock are woven by a plain weave.
优选地,在上述压力袜中,采用不同线密度的弹力包纱以及不同的编织结构调整所述袜身的形态和界面压力。Preferably, in the above-mentioned compression stockings, the elastic wrap yarns of different linear densities and different woven structures are used to adjust the shape and interface pressure of the sock body.
一种压力袜织造工艺,用于织造上文中所述的压力袜,所述压力袜织造工艺包括:A compression stocking weaving process for weaving the compression stockings described above, the compression stocking weaving process comprising:
将人体腿部分成不同的部位区段,并且将所述压力袜分成不同的功能区段,所述功能区段的位置与所述部位区段的位置一一对应,所述功能区段的围度参数和长度参数分别根据与其位置对应的所述部位区段的围度参数和长度参数进行设置;Forming the human leg into different parts sections, and dividing the compression stocking into different functional sections, the position of the functional section is in one-to-one correspondence with the position of the section, the circumference of the functional section The degree parameter and the length parameter are respectively set according to the circumference parameter and the length parameter of the part section corresponding to the position thereof;
使用不同线密度的弹力衬垫纱和弹力包纱,通过无缝圆袜机织造压力袜;Weaving compression stockings through a seamless round sock machine using elastic liner yarns and elastic wrap yarns of different linear densities;
根据不同的所述功能区段调整编织横行数;Adjusting the number of woven rows according to different functional sections;
通过步进马达调整针筒高低以控制编织线圈大小和织物密度;Adjusting the height of the syringe by a stepping motor to control the size of the braided coil and the density of the fabric;
通过成圈三角调整控制线圈大小和袜筒横拉;Control the coil size and the horizontal pull of the sock by adjusting the loop triangle;
通过张力送纱器调整和稳定所述弹力衬垫纱的张力状态; Adjusting and stabilizing the tension state of the elastic pad yarn by a tension feeder;
通过调整PYF积极喂纱控制器的齿轮转动速度控制参与编织的所述弹力衬垫纱的量及张力大小;Controlling the amount and tension of the elastic padding yarn involved in knitting by adjusting the gear rotation speed of the PYF active feeding controller;
通过衬垫、平纹、集圈和/或浮线结构的组合变化实现织物不同的外观、厚度、弹力和压力。The different appearance, thickness, elasticity and pressure of the fabric are achieved by a combination of pad, tab, tuck and/or float structure variations.
优选地,在上述压力袜织造工艺中,包括:Preferably, in the above-mentioned compression stocking weaving process, the method comprises:
第一成圈系统,所述第一成圈系统包含高弹力衬垫纱及弹力包纱;a first loop forming system, the first loop forming system comprising a high stretch liner yarn and an elastic wrap yarn;
第二成圈系统,所述第二成圈系统包含弹力包纱;a second loop forming system, the second loop forming system comprising an elastic wrap yarn;
第三成圈系统,所述第三成圈系统包含高弹力衬垫纱及弹力包纱,所述第三成圈系统与所述第一成圈系统配合以控制和调整织物弹力和压力;a third looping system, the third loop forming system comprising a high stretch liner yarn and an elastic wrap yarn, the third loop forming system cooperating with the first loop forming system to control and adjust the fabric elasticity and pressure;
第四成圈系统,所述第四成圈系统提供两种线密度弹力包纱,用于编织袜脚基础层、袜头和袜跟,并且,四个所述成圈系统配合完成袜身基础织物层及袜口的编织,以及控制和调整袜筒尺寸。a fourth looping system, the fourth loop forming system provides two linear density elastic wrap yarns for weaving a sock base layer, a sock head and a heel, and four of the loop forming systems cooperate to complete the sock body foundation Weaving fabric layers and socks, as well as controlling and adjusting the size of the sock.
优选地,在上述压力袜织造工艺中,所述弹力衬垫纱的工作路径为:Preferably, in the above-mentioned compression stocking weaving process, the working path of the elastic backing yarn is:
所述弹力衬垫纱放在所述无缝圆袜机的所述第一成圈系统和所述第三成圈系统上,所述弹力衬垫纱从纱筒退绕,依次经过纱线稳定装置、张力送纱器和所述PYF积极喂纱控制器后,进入导纱器及喂纱嘴,再进入位于针筒上的织针的针勾。The elastic spacer yarn is placed on the first loop forming system and the third loop forming system of the seamless hosiery machine, the elastic lining yarn is unwound from the bobbin, and sequentially passed through the yarn stabilization After the device, the tension feeder and the PYF actively feed the yarn controller, the yarn feeder and the yarn feeder are entered, and then the needle hook of the needle on the cylinder is entered.
一种无缝圆袜机,应用于上文中所述的压力袜织造工艺,所述无缝圆袜机包括:A seamless round sock machine for use in the compression stocking weaving process described above, the seamless round sock machine comprising:
第一供纱系统,所述第一供纱系统中设置有纱筒、纱线稳定装置、张力送纱器、PYF积极喂纱控制器、导纱器和喂纱嘴;a first yarn supplying system, wherein the first yarn supplying system is provided with a yarn drum, a yarn stabilizing device, a tension yarn feeder, a PYF active yarn feeding controller, a yarn guide and a yarn feeding nozzle;
第二供纱系统,所述第二供纱系统中设置有纱筒、纱线稳定装置、张力送纱器、导纱器和喂纱嘴;a second yarn supplying system, wherein the second yarn supplying system is provided with a yarn drum, a yarn stabilizing device, a tension yarn feeder, a yarn guide and a yarn feeding nozzle;
第三供纱系统,所述第三供纱系统中设置有纱筒、纱线稳定装置、张力送纱器、PYF积极喂纱控制器、导纱器和喂纱嘴;a third yarn supplying system, wherein the third yarn supplying system is provided with a yarn drum, a yarn stabilizing device, a tension yarn feeder, a PYF active yarn feeding controller, a yarn guide and a yarn feeding nozzle;
第四供纱系统,所述第四供纱系统中设置有纱筒、纱线稳定装置、袜头及后跟成型构件、导纱器和喂纱嘴;a fourth yarn supplying system, wherein the fourth yarn supplying system is provided with a bobbin, a yarn stabilizing device, a toe and a heel forming member, a yarn guide and a yarn feeding nozzle;
通过步进马达控制高低的针筒; Controlling the high and low syringes by a stepping motor;
可实现不同编织结构的织针;Knitting needles of different woven structures can be realized;
用于导引所述织针上落轨迹和高度的三角装置和选针装置;a triangular device and a needle selection device for guiding the upward trajectory and height of the knitting needle;
用于控制所述针筒旋转及高低移动、且控制所述织针、所述PYF积极喂纱控制器、所述张力送纱器和所述袜头及后跟成型构件配合动作的控制机构和辅助装置。Control mechanism and auxiliary for controlling the rotation and high and low movement of the syringe, and controlling the knitting needle, the PYF active yarn feeding controller, the tension yarn feeder, and the knitting head and the heel forming member Device.
从上述的技术方案可以看出,本发明实施例提供的压力袜通过无缝圆筒针织机编织制成,压力袜的界面压力由脚踝到袜头呈梯度递减式分段分布的同时,在局部目标部位增加了针对病患的压力差异区(界面压力增强或减弱)。可见,本发明在实现准确压力梯度的同时,对局部病患位特别设置差异化压力区域且符合梯度要求。此外,本发明提供的压力袜织造工艺中,根据人体下肢的形态及症状阶段,使用不同线密度弹力纱线,通过对步进马达、张力控制器、编织横行数、编织结构参数和成圈三角的设定对袜身进行形态、弹力、压力及施加区域的调整,从而令压力袜达到所要求的压力分布、压力大小和所需功能,改善现有压力袜压力剂量不稳定,功能单一和穿着不适的现状。上述压力袜织造工艺可以用于其他相关医用压缩压力纺织品的开发和织造。It can be seen from the above technical solution that the compression stockings provided by the embodiments of the present invention are made by knitting a seamless circular knitting machine, and the interface pressure of the compression stockings is gradually distributed from the ankle to the sock. The target site increases the pressure difference zone (enhanced or weakened interface pressure) for the patient. It can be seen that the present invention achieves an accurate pressure gradient, and particularly sets a differentiated pressure region for the local patient position and meets the gradient requirement. In addition, in the compression stocking weaving process provided by the present invention, different linear density elastic yarns are used according to the shape and symptom stage of the lower limbs of the human body, through the stepping motor, the tension controller, the number of knitting rows, the weaving structure parameters and the looping triangle The setting of the shape, elasticity, pressure and application area of the sock body, so that the pressure socks reach the required pressure distribution, pressure and required function, improve the pressure of the existing pressure socks, the pressure is unstable, the function is single and wearing The status quo of discomfort. The above-mentioned compression stocking weaving process can be used for the development and weaving of other related medical compression pressure textiles.
进一步地,在上述压力袜中,采用不同的衬垫结构结合用于织造袜身,沿袜身内侧设置纵向带,得到具有梯度递增效果的压力增强区,从而实现了压力袜具有同一围度压力差的性能要求。并且,单罗口结构的袜口减小了传统双罗口袜口产生的止血带效果,穿着更加舒适科学。Further, in the above-mentioned compression stockings, different padding structures are used in combination for weaving the sock body, and a longitudinal belt is arranged along the inner side of the sock body to obtain a pressure-enhancing zone having a gradient increasing effect, thereby realizing the same circumference pressure of the compression stockings. Poor performance requirements. Moreover, the sock mouth of the single-nose structure reduces the effect of the tourniquet produced by the traditional double-rocket sock, and is more comfortable and scientific to wear.
附图说明DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any creative work.
图1为本发明第一具体实施例中提供的压力袜的功能区段划分图;1 is a functional section division diagram of a compression stocking provided in a first embodiment of the present invention;
图2为人体小腿的部位区段划分图; Figure 2 is a sectional view of a portion of a human calf;
图3-1至3-5为本发明实施例提供的五种衬垫编织结构;3-1 to 3-5 are five pad woven structures provided by an embodiment of the present invention;
图4为本发明实施例提供的第一成圈系统和第三成圈系统的工作路径示意图;4 is a schematic diagram of a working path of a first loop forming system and a third loop forming system according to an embodiment of the present invention;
图5-1和图5-2为本发明实施例提供的对多种标准规格衬垫结构弹力布样进行拉伸回复测试的测试结果图;5-1 and FIG. 5-2 are diagrams showing test results of tensile recovery tests on elastic swatches of a plurality of standard gauge liner structures according to an embodiment of the present invention;
图6为本发明第二具体实施例提供的压力袜的结构示意图;6 is a schematic structural view of a compression stocking according to a second embodiment of the present invention;
图7为本发明第二具体实施例提供的穿有压力袜的人体小腿的部位区段划分图;7 is a sectional view of a portion of a human calf wearing a compression stocking according to a second embodiment of the present invention;
图8-1为本发明实施例提供的压力袜的纵向带的结构拟匠图;8-1 is a schematic view showing the structure of a longitudinal belt of a compression stocking according to an embodiment of the present invention;
图8-2为本发明实施例提供的压力袜的袜身主体的结构拟匠图;8-2 is a schematic view showing the structure of a body of a body of a compression stocking according to an embodiment of the present invention;
图9为本发明实施例提供的第一压力差异区的布置结构示意图;FIG. 9 is a schematic structural diagram of an arrangement of a first pressure difference zone according to an embodiment of the present invention; FIG.
图10为本发明实施例提供的第二压力差异区的布置结构示意图。FIG. 10 is a schematic diagram of an arrangement structure of a second pressure difference zone according to an embodiment of the present invention.
具体实施方式detailed description
本发明提供了一种压力袜和该压力袜的织造工艺,以及该工艺中应用的无缝圆袜机,上述压力袜设置有针对病患部位设置的压力差异区,且压力袜的界面压力由脚踝上部到膝盖下部呈梯度递减式分段分布,满足人体小腿各个部位分别要求的压力大小和分布。The invention provides a compression stocking and a weaving process of the pressure stocking, and a seamless round sock machine applied in the process, wherein the pressure stocking is provided with a pressure difference zone for the patient part, and the interface pressure of the pressure stockings is The upper part of the ankle and the lower part of the knee are distributed in a stepwise gradient, which meets the required pressure magnitude and distribution of each part of the human calf.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
请参阅图1至图10,图1为本发明第一具体实施例中提供的压力袜的功能区段划分图,图2为人体小腿的部位区段划分图,图3-1至3-5为本发明实施例提供的五种衬垫编织结构,图4为本发明实施例提供的第一成圈系统和第三成圈系统的工作路径示意图,图5-1和图5-2为本发明实施例提供的对多种标准规格衬垫结构弹力布样进行拉伸回复测试的测试结果图,图6为本发明第二具体实施例提供的压力袜的结构示意图,图7为本发明第二具体实施例提供 的穿有压力袜的人体小腿的部位区段划分图,图8-1为本发明实施例提供的压力袜的纵向带的结构拟匠图,图8-2为本发明实施例提供的压力袜的袜身主体的结构拟匠图,图9为本发明实施例提供的第一压力差异区的布置结构示意图,图10为本发明实施例提供的第二压力差异区的布置结构示意图。Please refer to FIG. 1 to FIG. 10 . FIG. 1 is a functional section division diagram of a compression stocking provided in a first embodiment of the present invention, and FIG. 2 is a partial section division diagram of a human calf, FIG. 3-1 to 3-5 The five kinds of pad woven structures provided by the embodiments of the present invention, FIG. 4 is a schematic diagram of the working paths of the first loop forming system and the third stitch forming system according to an embodiment of the present invention, and FIG. 5-1 and FIG. FIG. 6 is a structural diagram of a compression stocking according to a second embodiment of the present invention, and FIG. 7 is a schematic diagram of a test for a tensile recovery test of a plurality of standard gauge pad structures. Two specific embodiments provide FIG. 8-1 is a structural diagram of a longitudinal belt of a compression stocking according to an embodiment of the present invention, and FIG. 8-2 is a compression stocking of the embodiment of the present invention. FIG. FIG. 9 is a schematic view showing an arrangement structure of a first pressure difference area according to an embodiment of the present invention, and FIG. 10 is a schematic diagram showing an arrangement structure of a second pressure difference area according to an embodiment of the present invention.
压力袜一般包括袜口1、袜身2和袜脚3,在本发明提供的第一具体实施例中,压力袜的袜身2包括稳定区11和多个压力渐变区,以及至少一个压力差异区。The compression stocking generally comprises a sock 1, a sock 2 and a sock 3, in a first embodiment provided by the invention, the sock 2 of the compression stocking comprises a stabilization zone 11 and a plurality of pressure gradient zones, and at least one pressure difference Area.
其中,稳定区11与袜脚3相接,稳定区11的稳定区长度参数La根据人体脚踝部位的长度参数LA对应设置,稳定区11中间的围度参数B根据脚踝最细处的围度参数cB对应设置,稳定区11上端的围度参数B02根据人体脚踝上部(如跟腱与小腿后肌交界处)的围度参数cB02对应设置,稳定区11下端的围度参数B01根据人体脚踝下部(如胫骨粗隆下面)的围度参数cB01对应设置,稳定区11内的界面压力保持一致;多个压力渐变区位于稳定区11和袜口1之间,并且从下到上依次连接,每个压力渐变区区域内的界面压力从下到上逐渐递减,相邻的压力渐变区相接处的界面压力保持连续,并且,每个压力渐变区内分别具有预设的压力递减梯度;而压力差异区位于袜身的局部区域,压力差异区内的界面压力可以保持一致均匀分布,也可以呈梯度分布,其界面压力可以大于与其相接的袜身的界面压力,也可以小于与其相接的袜身的界面压力。Wherein, the stable zone 11 is connected to the stocking foot 3, and the stability zone length parameter La of the stable zone 11 is correspondingly set according to the length parameter LA of the human ankle part, and the circumferential parameter B in the middle of the stable zone 11 is according to the circumference parameter of the thinnest part of the ankle cB corresponds to the setting, the circumference parameter B02 of the upper end of the stabilization zone 11 is correspondingly set according to the circumference parameter cB02 of the upper part of the human ankle (such as the junction of the Achilles tendon and the posterior leg of the calf), and the circumference parameter B01 of the lower end of the stability zone 11 is according to the lower part of the human ankle ( For example, the circumference parameter cB01 of the humeral trochanter is correspondingly set, and the interface pressure in the stabilization zone 11 is kept consistent; the plurality of pressure gradation zones are located between the stabilization zone 11 and the sock 1, and are connected in order from bottom to top, each The interface pressure in the pressure gradient zone gradually decreases from bottom to top, the interface pressure at the junction of adjacent pressure gradient zones remains continuous, and each pressure gradient zone has a preset pressure gradient; and the pressure difference The area is located in a partial area of the sock body, and the interface pressure in the pressure difference zone can be uniformly distributed evenly, or can be distributed in a gradient, and the interface pressure can be greater than that of the sock body connected thereto. Surface pressure may be less than the interfacial pressure stockings body in contact therewith.
在进行实际生产制造时,压力差异区与病患部位位置对应或位于具体部位具有特殊功能,其位置可以位于稳定区11内部被稳定区11包围,或位于压力渐变区内被其包围,或者位于稳定区11和压力渐变区的交界处,可见,压力差异区的位置和界面压力根据具体功能要求选择合适位置进行具体设计即可。当压力差异区位于两个压力渐变区之间且界面压力均匀分布时,其功能与上文中所述的稳定区11类似,可以看作是位于该部位的另一个稳定区。In the actual production and manufacturing, the pressure difference zone has a special function corresponding to the location of the patient site or at a specific location, and the location may be located inside the stabilization zone 11 surrounded by the stabilization zone 11, or surrounded by the pressure gradient zone, or located At the junction of the stable zone 11 and the pressure gradient zone, it can be seen that the position of the pressure difference zone and the interface pressure can be selected according to specific functional requirements for specific design. When the pressure difference zone is located between the two pressure gradient zones and the interface pressure is evenly distributed, its function is similar to that of the stabilization zone 11 described above, and can be regarded as another stable zone located at the site.
例如,对于具有高压力级别的压力袜,如脚踝压力在34-46mmHg,膝盖部的压力有机会达到36.8mmHg的高压,加之织物相对低压织物更厚,当穿着者屈膝的时候,髌骨高点将承受更大的压力,长时间穿着会影响局部组织健康及 引起压迫溃疡。为了避免这一问题,如图9所示,在压力袜中与膝盖头对应的位置,运用平纹结构设置第一压力差异区501,产生较压力袜主体区域502相对小的压力值,减少此处的高压状态。For example, for a compression stocking with a high pressure level, such as ankle pressure of 34-46 mmHg, the knee pressure has a chance to reach a high pressure of 36.8 mmHg, and the fabric is thicker than the low pressure fabric. When the wearer bends the knee, the tibia high point will Understand greater stress, long-term wear will affect local tissue health and Causes pressure ulcers. In order to avoid this problem, as shown in Fig. 9, in the position corresponding to the knee head in the compression stocking, the first pressure difference area 501 is set by using the plain weave structure, resulting in a relatively small pressure value of the main body area 502 of the compression stocking, which is reduced here. High pressure state.
但并不局限于此,压力差异区也可根据使用需要设置在压力袜的其他位置。例如,如图10所示,为了减少腘窝部位压力并增加局部透气性,在压力袜中与腘窝位置对应的部位设置第二压力差异区503,该压力差异区应用平纹组织和集圈组织形成网状镂空结构,从而形成较压力袜主体区域502透气性更好的透气功能区域,改善压力袜的穿着舒适性,保证局部组织健康。因此,本发明实施例对于压力差异区的具体设置位置并不做具体限定。However, it is not limited thereto, and the pressure difference zone may be disposed at other positions of the compression stocking according to the use. For example, as shown in FIG. 10, in order to reduce the pressure of the axillary portion and increase the local gas permeability, a second pressure difference zone 503 is provided in a portion of the compression stocking that corresponds to the position of the armpit, and the pressure difference zone is applied to the plain weave and the tuck tissue. The mesh hollow structure is formed to form a breathable functional area which is more breathable than the main body region 502 of the compression sock, improves the wearing comfort of the compression stocking, and ensures local tissue health. Therefore, the specific setting position of the pressure difference zone is not specifically limited in the embodiment of the present invention.
在进行实际生产制造时,压力袜中的压力差异区不仅可以通过编制结构实现压力变化和特殊功能,还可以采用其他辅助材料实现,如采用硅胶、水凝胶或其它辅助材料以一定的形态和厚度设置在压力袜的目标部位,进行局部压力大小分布的加强或减小。通过此种方式得到的压力差异区,不仅实现了局部位置的压力变化,而且还可以改善压力接触面的特性和舒适感。In the actual production and manufacturing, the pressure difference zone in the compression stocking can not only realize the pressure change and special function through the structure, but also can be realized by other auxiliary materials, such as using silica gel, hydrogel or other auxiliary materials in a certain form and The thickness is set at the target portion of the compression stocking, and the local pressure size distribution is strengthened or reduced. The pressure difference zone obtained in this way not only realizes the pressure change of the local position, but also improves the characteristics and comfort of the pressure contact surface.
请参阅图1,在具体实施例中,每个压力袜袜身2中,从稳定区11上侧到袜口1下侧依次设置有三个压力渐变区,分别为第一压力渐变区12、第二压力渐变区13和第三压力渐变区14。其中,具体如图1中所示:Referring to FIG. 1 , in the specific embodiment, each pressure stocking body 2 is provided with three pressure grading zones from the upper side of the stable zone 11 to the lower side of the stocking 1 , respectively being the first pressure grading zone 12 , The second pressure gradation zone 13 and the third pressure gradation zone 14. Among them, as shown in Figure 1:
第一压力渐变区12的下端靠近脚踝最细处对应位置且位于其上部,第一压力渐变区12的上端靠近小腿最粗处对应位置且位于其下部,第一压力渐变区12下端(即稳定区11上端)的围度参数B02根据脚踝上部的围度参数cB02对应设置,第一压力渐变区12的上端(即第二压力渐变区13下端)的围度参数B03根据小腿最粗处下部的围度参数c B03对应设置,其中,第一渐变区12的下三分之一处的围度参数B1与人体跟腱与小腿后肌交接处的围度参数cB1对应设置;The lower end of the first pressure grading zone 12 is located near the corresponding position of the thinnest part of the ankle and is located at the upper part thereof. The upper end of the first pressure grading zone 12 is adjacent to the corresponding position of the thickest part of the lower leg and is located at the lower part thereof, and the lower end of the first pressure gradation zone 12 (ie, stable) The circumference parameter B02 of the upper end of the area 11 is correspondingly set according to the circumference parameter cB02 of the upper part of the ankle, and the circumference parameter B03 of the upper end of the first pressure gradation area 12 (ie, the lower end of the second pressure gradation area 13) is according to the lower part of the lowermost part of the calf. The circumference parameter c B03 is correspondingly set, wherein the circumference parameter B1 at the lower third of the first gradation area 12 is corresponding to the circumference parameter cB1 at the intersection of the human Achilles tendon and the posterior leg muscle;
第二压力渐变区13的中间位置为小腿最粗处对应位置,第二压力渐变区13中间的围度参数C根据小腿最粗处的围度参数cC对应设置;The middle position of the second pressure grading zone 13 is the corresponding position of the thickest part of the lower leg, and the circumference parameter C of the middle of the second pressure grading zone 13 is correspondingly set according to the circumference parameter cC of the thickest part of the lower leg;
第三压力渐变区14的下端(即第二压力渐变区13上端)靠近小腿最粗处对应位置且位于其上部,第三压力渐变区14的上端与膝盖下胫骨粗隆处下部 位置对应,第三压力渐变区14下端的围度参数C01根据小腿最粗处上部的围度参数cC01对应设置,第三压力渐变区14上端的围度参数D根据人体膝盖下胫骨粗隆处下部的围度参数cD对应设置,同时易知,第三压力渐变区14的上端靠近袜口1且位于袜口1的下部,袜口1下端的围度参数D01根据膝盖下胫骨粗隆处附近的围度参数c D01对应设置。The lower end of the third pressure grading zone 14 (ie, the upper end of the second pressure grading zone 13) is adjacent to the uppermost position of the lower leg and located at the upper portion thereof, and the upper end of the third pressure gradual zone 14 and the lower part of the lower jaw humerus Corresponding to the position, the circumference parameter C01 at the lower end of the third pressure gradation zone 14 is correspondingly set according to the circumference parameter cC01 of the uppermost part of the calf, and the circumference parameter D of the upper end of the third pressure gradation zone 14 is according to the lower part of the tibia of the human knee. The circumference parameter cD is correspondingly set, and at the same time, it is easy to know that the upper end of the third pressure gradation zone 14 is close to the sock 1 and is located at the lower part of the sock 1 , and the circumference parameter D01 of the lower end of the sock 1 is according to the vicinity of the knee under the humerus. The circumference parameter c D01 corresponds to the setting.
综上可见,袜身2的四个主要围度参数(B、B1、C和D)根据人体小腿上相应的四个主要围度参数(cB、cB1、cC和cD)对应设置。In summary, the four main circumference parameters (B, B1, C, and D) of the body 2 are correspondingly set according to the corresponding four main circumference parameters (cB, cB1, cC, and cD) on the human calf.
此外,易知,袜跟32到稳定区11中心(其围度参数为B)的距离IIb,与人体站立状态下脚后跟与脚踝最细处(其围度参数为cB)之间高度Ib对应设置;袜跟32到第一压力渐变区12下三分之一处(其围度参数为B1)的距离11b1,与人体站立状态下脚后跟与“人体小腿跟腱与小腿后肌交接处”(其围度参数为CB1)之间高度Ib1对应设置;袜跟32到第二压力渐变区13中心(其围度参数为C)的距离11c,与人体站立状态下脚后跟与人体小腿最粗处(其围度参数为cC)之间高度Ic对应设置;袜跟32到第三压力渐变区14上端(其围度参数为D)的距离11d,与人体站立状态下脚后跟与人体膝盖下胫骨粗隆下部(其围度参数为cD)之间高度Id对应设置。In addition, it is easy to know that the distance IIb of the center of the heel 32 to the center of the stable zone 11 (the circumference parameter is B) is corresponding to the height Ib between the heel of the foot and the thinnest part of the ankle (the circumference parameter is cB). The distance between the socks 32 and the lower third of the first pressure grading zone 12 (the circumference parameter is B1) is 11b1, and the heel of the human body is in the position of the heel of the lower leg and the lower leg of the lower leg. The circumference parameter is set correspondingly to the height Ib1 between CB1); the distance 11c from the center of the sock 32 to the center of the second pressure gradation zone 13 (the circumference parameter is C), and the thickest part of the heel and the human calf in the standing state of the human body (its The height parameter Ic is set between the circumference parameter cC); the distance 11d from the upper end of the sock 32 to the third pressure gradient zone 14 (the circumference parameter is D), and the heel of the human body under the knee and the lower part of the lower jaw of the human body. The height Id is set between (the circumference parameter is cD).
同时易知,第一压力渐变区12的长度参数Lb根据人体脚踝上部(其围度参数为cB02)到人体小腿最粗处下部(其围度参数为cB03)的长度参数LB对应设置,第一压力渐变区12的界面压力小于稳定区11的界面压力;第二压力渐变区13的长度参数Lc根据人体小腿最粗处下部(其围度参数为cB03)到人体小腿最粗处上部(其围度参数为cC01)的长度参数LC对应设置;第三压力渐变区14的长度参数Ld根据人体小腿最粗处上部(其围度参数为cC01)到膝盖下胫骨粗隆下部(其围度参数为cD)的长度参数LD对应设置。At the same time, it is easy to know that the length parameter Lb of the first pressure grading zone 12 is correspondingly set according to the length parameter LB of the upper part of the human ankle (the circumference parameter is cB02) to the lowermost part of the human leg (the circumference parameter is cB03), first The interface pressure of the pressure gradient zone 12 is smaller than the interface pressure of the stabilization zone 11; the length parameter Lc of the second pressure gradient zone 13 is based on the lowermost part of the human calf (the circumference parameter is cB03) to the uppermost part of the human calf (the circumference thereof) The length parameter LC is corresponding to the length parameter LC; the length parameter Ld of the third pressure gradient zone 14 is based on the uppermost part of the human calf (the circumference parameter is cC01) to the lower part of the knee under the humerus (the circumference parameter is The length parameter LD of cD) is set correspondingly.
此外,压力渐变区的长度参数也可根据压力袜从脚踝到膝盖部的压力梯度递减比例进行对应设置,压力袜袜口1的高度Le也可根据要求可调。因此,本发明实施例对上述具体设置并不做具体限定。In addition, the length parameter of the pressure gradient zone can also be correspondingly set according to the pressure gradient of the compression stocking from the ankle to the knee, and the height Le of the pressure stocking 1 can also be adjusted according to requirements. Therefore, the specific embodiments of the present invention are not specifically limited.
在生产过程中,应用LONATI LA-40ME电脑无缝圆袜机(此圆机直径为4英寸,机号为E28,具有4个成圈系统,共352枚针),采用不同线密度的弹力包纱以及不同的编织结构调整袜身的形态和界面压力。具体地,通过应用聚 酰胺弹力包覆纱111和高弹力聚酰胺衬垫包覆纱112,由集圈、平针和浮线形成了具有不同力学特性和不同编织结构的衬垫组织结构。如图3-1至图3-5所示,相较于其他进行测试的织物,图3-1所示的衬垫组织结构在织物经向及纬向的抗拉性均适中(纬向50.3%,经向88.0%),且具有较好的拉伸线性度(经向:1.19,纬向:0.89),因此,优选采用此衬垫组织结构作为袜身的主要编织结构。In the production process, the LONATI LA-40ME computerized seamless sock machine (the diameter of the circular machine is 4 inches, the machine number is E28, with 4 looping systems, a total of 352 needles), and the elastic package with different linear density is used. Yarns and different woven structures adjust the shape and interface pressure of the body. Specifically, by applying poly The amide elastic covering yarn 111 and the high elastic polyamide liner covering yarn 112 form a cushion structure having different mechanical properties and different woven structures by the tuck, the flat needle and the floating wire. As shown in Figure 3-1 to Figure 3-5, the tensile structure of the liner shown in Figure 3-1 is moderate in the warp and weft directions of the fabric compared to the other fabrics tested (latitude 50.3). %, warp direction 88.0%), and has good tensile linearity (warp direction: 1.19, weft direction: 0.89), therefore, it is preferable to use this pad structure as the main woven structure of the body.
在实际应用中,采用罗纹组织编织袜口1,采用平纹组织编织袜头31和袜跟32。同时,为了减少袜头穿着时的禁锢感,压力袜袜口1改变了传统双罗口的设计,采用单罗口结构,使袜口1变轻薄且弹力减小,避免了现有技术中袜口出现止血带效果的现象,令压力袜在穿着舒适的同时而又不会滑脱下来。In practical applications, the ribbed tissue is used to weave the sock 1, and the plain weave is used to weave the toe 31 and the toe 32. At the same time, in order to reduce the feeling of imprisonment when the toe is worn, the pressure stockings 1 changes the design of the traditional double Luokou, and adopts a single-nozzle structure, so that the stocking 1 becomes light and thin and the elastic force is reduced, thereby avoiding the socks in the prior art. The phenomenon of the tourniquet effect on the mouth makes the compression stockings comfortable to wear without slipping off.
此外,弹力包纱还可以采用银离子聚酰胺包覆纱或聚酯弹力包覆纱以及其他功能纱线。并且,以上编织结构可单独,或者几种组织结构混合编织于袜身的不同部位以满足不同拉伸及压力的穿着要求。因此,上述编织结构并不局限于此,本领域技术人员据此容易设计出多种可行方案。In addition, the elastic wrap yarn can also be covered with silver ion polyamide coated yarn or polyester elastic covered yarn and other functional yarns. Moreover, the above woven structure can be woven separately or in several different parts of the body structure to meet different stretching and pressure wearing requirements. Therefore, the above-mentioned woven structure is not limited thereto, and those skilled in the art can easily design various feasible solutions accordingly.
本发明还提供了一种用于织造上文中所述的压力袜的压力袜织造工艺,该压力袜织造工艺包括:将人体腿部分成不同的部位区段,并且将压力袜分成不同的功能区段,功能区段的位置与部位区段的位置一一对应,功能区段的围度参数和长度参数分别根据与其位置对应的部位区段的围度参数和长度参数进行设置;使用不同线密度的弹力衬垫纱42和弹力包纱,通过无缝圆袜机织造压力袜;根据不同的功能区段调整编织横行数;通过步进马达调整针筒47高低以控制编织线圈的大小和织物密度;通过成圈三角(作为另一个线圈调整方法)调整控制线圈大小和袜筒横拉;通过张力送纱器43调整和稳定弹力衬垫纱42的张力状态;通过调整PYF(Positive Yarn Feeder,积极纱线供给机)喂纱控制器44的齿轮转动速度控制参与编织的弹力衬垫纱42的量及张力大小;通过衬垫、平纹、集圈和/或浮线结构的组合变化实现织物不同的外观、厚度、弹力和压力。The present invention also provides a compression stocking weaving process for weaving the compression stockings described above, the pressure stocking weaving process comprising: dividing the human leg into different parts sections, and dividing the compression stocking into different functional zones Segment, the position of the functional section corresponds to the position of the section, and the circumference parameter and the length parameter of the functional section are respectively set according to the circumference parameter and the length parameter of the section corresponding to the position; using different line densities Elastic liner yarn 42 and elastic wrap yarn, weaving compression stockings through seamless round sock machine; adjusting the number of knitting rows according to different functional sections; adjusting the height of the cylinder 47 by stepping motor to control the size and fabric density of the braided coil Adjusting the control coil size and the lateral tension of the stocking tube by the looping triangle (as another coil adjusting method); adjusting and stabilizing the tension state of the elastic backing yarn 42 by the tension feeder 43; by adjusting the PYF (Positive Yarn Feeder, active) Yarn feeder) The gear rotation speed of the yarn feeding controller 44 controls the amount and tension of the elastic pad yarn 42 involved in the weaving; through the pad, plain weave Composition change tuck and / or float structure to achieve different fabric appearance, thickness, elasticity and pressure.
在具体生产过程中采用上述压力袜织造工艺时,无缝圆袜机包括第一成圈 系统、第二成圈系统、第三成圈系统和第四成圈系统。其中,第一成圈系统包含高弹力衬垫纱及弹力包纱,第二成圈系统包含弹力包纱,第三成圈系统包含高弹力衬垫纱及弹力包纱,第四成圈系统提供两种线密度弹力包纱。其中,第三成圈系统与第一成圈系统配合以控制和调整织物弹力压力;第四成圈系统用于编织袜脚基础织物层、袜头和袜跟,并且,上述四个成圈系统配合完成袜身基础织物层及袜口的编织,以及控制和调整袜筒尺寸。When using the above-mentioned compression stocking weaving process in a specific production process, the seamless round sock machine includes the first loop forming System, second loop system, third loop system and fourth loop system. Wherein, the first loop forming system comprises a high elastic liner yarn and an elastic wrap yarn, the second loop forming system comprises an elastic wrap yarn, the third loop forming system comprises a high elastic backing yarn and an elastic wrap yarn, and the fourth loop forming system provides Two linear density elastic wraps. Wherein, the third loop forming system cooperates with the first loop forming system to control and adjust the fabric elastic pressure; the fourth loop forming system is used for weaving the sock base fabric layer, the toe cap and the heel, and the above four loop forming systems Cooperate with the weaving of the base fabric layer and the sock, and control and adjust the size of the sock.
具体地,如图4所示,第一成圈系统和第三成圈系统中,弹力衬垫纱42(具体可选用高弹力聚酰胺衬垫纱)的工作路径为:弹力衬垫纱42放在无缝圆袜机的第一成圈系统和第三成圈系统上,弹力衬垫纱42从纱筒40退绕,依次经过纱线稳定装置41、张力送纱器43和PYF积极喂纱控制器44后,进入导纱器及喂纱嘴45,再进入位于针筒47上的织针46的针勾。Specifically, as shown in FIG. 4, in the first loop forming system and the third loop forming system, the working path of the elastic liner yarn 42 (specifically, the high elastic polyamide liner yarn) is: the elastic liner yarn 42 is placed In the first loop forming system and the third loop forming system of the seamless hosiery machine, the elastic lining yarn 42 is unwound from the bobbin 40, and is sequentially fed through the yarn stabilizing device 41, the tension yarn feeder 43, and the PYF. After the controller 44, it enters the yarn guide and the yarn feeder 45, and then enters the needle hook of the knitting needle 46 located on the cylinder 47.
以低压(18-21毫米汞柱)为例,采用多种具有不同线密度的弹力包纱在实施例中使用,如下表所示:聚酰胺弹力包覆纱I(线密度40丹尼尔,规格40D/40D)作为编织纱和聚酰胺高弹力包覆纱II(线密度256丹尼尔,规格265D/20D)作为衬垫纱,用以编织袜身基布和袜口;聚酰胺包覆纱III(线密度70丹尼尔,规格70D/70D)用以编织袜头和袜跟。其中,“D”是DENIER(丹尼尔)的缩写,是化学纤维的一种细度表达方法,是指9000米长的丝在公定回潮率时的重量克数,也称为旦数。Taking low pressure (18-21 mm Hg) as an example, a variety of elastic wrap yarns with different linear densities are used in the examples, as shown in the following table: Polyamide elastic covered yarn I (linear density 40 denier, size 40D) /40D) as a woven yarn and polyamide high-elastic covered yarn II (line density 256 denier, size 265D/20D) as a liner yarn for weaving the body base and socks of the body; polyamide coated yarn III (line Density 70 Daniel, size 70D/70D) is used to weave the toe and heel. Among them, "D" is the abbreviation of DENIER, which is a fine expression method of chemical fiber, which refers to the weight of 9000 meters of silk at the specified moisture regain rate, also known as the denier.
Figure PCTCN2014090988-appb-000001
Figure PCTCN2014090988-appb-000001
其中,编织纱I(40D/40D)穿入所有四个成圈系统提供袜身和袜口基础织物层,聚酰胺包覆纱III仅穿入第四号纱线喂给器进行袜头31和袜跟32的编织,衬垫纱II(265D)穿入第一成圈系统和第三成圈系统的纱线喂器提供袜身和袜口织物必要的弹力和压力。Among them, the weaving yarn I (40D/40D) penetrates all four looping systems to provide the sock body and the sock base fabric layer, and the polyamide covered yarn III only penetrates the fourth yarn feeder for the sock head 31 and The weaving of the garter 32, the lining yarn II (265D) penetrating into the first looping system and the third looping system of the yarn feeder provides the necessary spring force and pressure for the sock body and the sock fabric.
据此,本发明还提供了一种无缝圆袜机,以应用于上述压力袜织造工艺。该无缝圆袜机包括第一供纱系统、第二供纱系统、第三供纱系统和第四供纱系 统,其中,第一供纱系统中设置有纱筒40、纱线稳定装置41、张力送纱器43、PYF积极喂纱控制器44、导纱管和喂纱嘴45;第二供纱系统中设置有纱筒40、纱线稳定装置41、张力送纱器43、导纱管和喂纱嘴45;第三供纱系统中设置有纱筒40、纱线稳定装置41、张力送纱器43、PYF积极喂纱控制器44、导纱管和喂纱嘴45;第四供纱系统中设置有纱筒40、纱线稳定装置41、袜头及后跟成型构件、导纱器和喂纱嘴45。此外,该无缝圆袜机还包括针筒47、+织针46、三角装置、选针装置、控制机构和辅助装置,其中,针筒47通过步进马达控制高低,织针46可实现不同编织结构,三角装置和选针装置用于导引织针46上落轨迹和高度,控制机构和辅助装置用于控制针筒47旋转及高低移动,同时用于控制织针46、PYF积极喂纱控制器44、张力送纱器43和袜头及后跟成型构件配合动作。Accordingly, the present invention also provides a seamless round sock machine for use in the above-described compression stocking weaving process. The seamless crochet machine includes a first yarn supplying system, a second yarn supplying system, a third yarn supplying system, and a fourth yarn supplying system The first yarn supplying system is provided with a bobbin 40, a yarn stabilizing device 41, a tension yarn feeder 43, a PYF active yarn feeding controller 44, a yarn guiding tube and a yarn feeding nozzle 45; a second yarn supplying system The bobbin 40, the yarn stabilizing device 41, the tension yarn feeder 43, the yarn guiding tube and the yarn feeding nozzle 45 are disposed therein; the yarn supplying cylinder 40, the yarn stabilizing device 41, and the tension yarn feeder are disposed in the third yarn supplying system 43. PYF actively feeds the yarn controller 44, the yarn guiding tube and the yarn feeding nozzle 45; the fourth yarn supplying system is provided with a bobbin 40, a yarn stabilizing device 41, a toe and a heel forming member, a yarn guide and a yarn feeding machine. Mouth 45. In addition, the seamless hosiery machine further includes a syringe 47, a knitting needle 46, a triangle device, a needle selection device, a control mechanism and an auxiliary device, wherein the needle cylinder 47 is controlled by a stepping motor, and the knitting needle 46 can be realized differently. The woven structure, the triangular device and the needle selection device are used for guiding the trajectory and height of the knitting needle 46, the control mechanism and the auxiliary device are used for controlling the rotation and the high and low movement of the needle cylinder 47, and at the same time for controlling the knitting needle 46 and the PYF to actively feed the yarn. The controller 44, the tension feeder 43, and the toe and heel molding members cooperate.
具体地,张力送纱器43,用来控制和调整弹力衬垫纱42的张力状态;PYF积极喂纱控制器44通过调整齿轮转动速度来控制喂入纱嘴45的纱线量,即参与编织的弹力衬垫纱42的量,PYF积极喂纱控制器44转动速度越慢,越少的弹力衬垫纱42被编入织物,织物相较于具有较多衬垫纱进入的织物张力更大,所产生的界面压力也相应较大,更难拉伸;针筒47上设置有织针46;步进马达通过调整针筒47高低来控制编织线圈的大小及织物密度,数值越大,相应线圈的尺寸也越大,织物密度越小;织针46在针筒47上的移动轨迹由选针器及三角装置控制,其中成圈三角的位置高低也可控制线圈大小及织物疏密。Specifically, the tension feeders 43 are used to control and adjust the tension state of the elastic pad yarns 42; the PYF active yarn feeding controller 44 controls the amount of yarn fed to the yarn feeders 45 by adjusting the gear rotation speed, that is, participating in the weaving. The amount of elastic upholstery yarn 42, the slower the rotational speed of the PYF active feed controller 44, the less elastic liner yarn 42 is woven into the fabric, and the fabric has a greater tension than the fabric with more liner yarn entry. The resulting interface pressure is correspondingly larger and more difficult to stretch; the needle 47 is provided with a knitting needle 46; the stepping motor controls the size of the knitting coil and the fabric density by adjusting the height of the needle 47, the larger the value, correspondingly The larger the size of the coil, the smaller the density of the fabric; the movement path of the knitting needle 46 on the cylinder 47 is controlled by the needle selector and the cam device, wherein the position of the looping triangle can also control the coil size and the density of the fabric.
在采用该无缝圆袜机进行上述压力袜织造工艺时,弹力衬垫纱42穿入第一供纱系统和第三供纱系统提供袜身织物必要的弹力和压力,用于编织袜头31和袜跟32的纱线穿入第四供纱系统进行编织,并且,编织纱穿入第一供纱系统、第二供纱系统、第三供纱系统和第四供纱系统提供压力袜的袜身基础织物层和袜口编织。When the above-mentioned compression stocking weaving process is carried out using the seamless hosiery machine, the elastic lining yarn 42 penetrates the first yarn supplying system and the third yarn supplying system to provide the necessary elastic force and pressure for the body woven fabric for knitting the hosiery head 31. And the yarn of the heel 32 is threaded into the fourth yarn supplying system for knitting, and the knitting yarn penetrates into the first yarn supplying system, the second yarn supplying system, the third yarn supplying system, and the fourth yarn supplying system to provide the pressure socks. The body layer of the sock is woven with the layer of socks and socks.
在具体的实际生产过程中,实施上述压力袜织造工艺时,为了产生从稳定区11到袜口相应部位逐渐递减的梯度压力,在袜身的不同功能区段分别进行编织横行数及机器参数的设定,以达到所需的在纵向长度上的尺寸要求和围度方向上的围度参数要求,以及压力要求: In the actual actual production process, when the above-mentioned compression stocking weaving process is implemented, in order to generate the gradient pressure which gradually decreases from the stable area 11 to the corresponding part of the stocking, the number of knitting lines and the machine parameters are respectively performed in different functional sections of the sock body. Set to achieve the required dimensional requirements in the longitudinal length and the circumference parameter requirements in the circumferential direction, as well as the pressure requirements:
稳定区11,尺寸(长度参数和围度参数)根据人体脚踝部位的尺寸设定,机器编织横行数为50,步进马达设定为550,处于在第一供纱系统和第三供纱系统的PYF积极喂纱控制器转速为850; Stabilization zone 11, the size (length parameter and circumference parameter) is set according to the size of the human ankle part, the machine knitting number is 50, the stepping motor is set to 550, and is in the first yarn supplying system and the third yarn supplying system. The PYF active feeding controller speed is 850;
第一压力渐变区12,尺寸(长度参数和围度参数)根据人体脚踝上部到人体小腿最粗处下部的尺寸设定,机器编织横行数为60,步进马达设定从550逐渐升高到650,处在第一供纱系统和第三供纱系统的PYF积极喂纱控制器转速设定从850逐渐提高到1000;The first pressure gradation zone 12, the size (length parameter and circumference parameter) is set according to the size of the upper part of the human ankle to the lowermost part of the human calf, the number of machine knitting is 60, and the stepping motor setting is gradually increased from 550 to 650, the PYF active feeding controller speed setting of the first yarn supplying system and the third yarn supplying system is gradually increased from 850 to 1000;
第二压力渐变区13,尺寸(长度参数和围度参数)根据人体小腿最粗处下部至人体小腿最粗处上部的尺寸设定,机器编织横行数为40,步进马达设定从650逐渐提高到800,进一步增大线圈尺寸,同时将处在第一供纱系统和第三供纱系统的PYF积极喂纱控制器转速设定从1000继续提高到1400,进一步降低织物的压缩力;The second pressure gradient zone 13, the size (length parameter and circumference parameter) is set according to the size of the thickest part of the human calf to the uppermost part of the human calf, the number of machine knitting is 40, and the stepping motor setting is gradually from 650. Increase to 800, further increase the coil size, while increasing the PYF active yarn feeder speed setting in the first yarn supply system and the third yarn supply system from 1000 to 1400, further reducing the compressive force of the fabric;
第三压力渐变区14,尺寸(长度参数和围度参数)根据人体小腿最粗处上部到膝盖下胫骨粗隆处下部的尺寸设定,机器编织横行数为70,步进马达设定保持1400,同时将处在第一供纱系统和第三供纱系统的PYF积极喂纱控制器转速设定保持1400,控制织物弹力和压缩力。The third pressure gradual zone 14, the size (length parameter and circumference parameter) is set according to the size of the upper part of the human calf from the uppermost part of the lower leg to the lower part of the lower part of the knee, and the number of machine knitting is 70, and the stepping motor is set to maintain 1400. At the same time, the PYF active feeding controller speed setting of the first yarn supplying system and the third yarn supplying system is maintained at 1400, and the fabric elastic force and compression force are controlled.
袜口1,袜口1的宽度Ld根据款式需要可调整(一般为2-3cm),机器编织横行数为28,步进马达设定保持在720,处在第一供纱系统和第三供纱系统的PYF积极喂纱控制器转速设定保持在1300。 Sock 1, the width Ld of the sock 1 can be adjusted according to the style (usually 2-3cm), the machine knitting number is 28, the stepping motor setting is kept at 720, in the first yarn supply system and the third supply The PYF active feed controller speed setting of the yarn system is maintained at 1300.
最终获得的压力袜的袜身形成了一个在稳定区11与肢体之间界面压力最大,然后逐渐沿腿部向上至膝部压力逐渐减小的梯度分布。通过专业腿模压力测试,袜身在人体脚踝最细处(对应围度参数为B)、人体脚踝上部跟腱与小腿后肌交界处(对应围度参数为B1)、人体小腿最粗处(对应围度参数为C)、人体膝盖下部(胫骨粗隆下部)(对应围度参数为D)处所产生的界面压力分别为“20.9±1.47mmHg”、“17.8±1.3mmHg”、“13.4±1.5mmHg”和“12.2±1.2mmHg”。其中,1mmHg=133.33帕斯卡,是直接用水银柱高度的毫米数表示压强或压力值的单位,常用于压力袜产品标示压力剂量的大小。上述压力袜从脚踝部位到膝盖部位经过四个主要围度(B、B1、C和D),压力梯度递减 比例约为100%、85%、64%、58%,符合RAL-GZ387/1标准。The resulting sock of the compression stockings forms a gradient distribution where the interfacial pressure between the stabilizing zone 11 and the limb is greatest, and then gradually decreases along the leg up to the knee pressure. Through the professional leg mold pressure test, the body part is at the thinnest part of the human ankle (corresponding to the circumference parameter B), the upper part of the upper part of the human ankle and the posterior leg of the calf (corresponding to the circumference parameter B1), the thickest part of the human calf ( The interface pressures corresponding to the circumference parameter C) and the lower part of the human knee (the lower part of the tibial tuber) (corresponding to the circumference parameter D) are “20.9±1.47mmHg”, “17.8±1.3mmHg”, “13.4±1.5” respectively. mmHg" and "12.2 ± 1.2 mmHg". Among them, 1mmHg=133.33 Pascal, which is the unit of pressure or pressure value expressed in millimeters of the height of the mercury column, which is often used to indicate the pressure dose of the compression stocking product. The above-mentioned compression stockings pass through four main circumferences (B, B1, C and D) from the ankle to the knee, and the pressure gradient is decremented. The ratio is approximately 100%, 85%, 64%, 58%, in accordance with RAL-GZ387/1.
应用以上的制备方法,通过调整弹力纱线的线密度,配合无缝圆袜机的参数设定(筒径大小、机号、PYF积极喂纱控制器、步进马达、成圈三角、编织横行数等),对衬垫纱弹性、张力、喂纱量、编织长度、线圈大小和织物密度进行调整,以满足具有不同体型及症状穿着人体对压力袜在尺寸、压力分布和压力大小方面的需要。Apply the above preparation method, adjust the linear density of the elastic yarn, and match the parameter setting of the seamless sock machine (caliber size, machine number, PYF active feeding controller, stepping motor, looping triangle, weaving Number, etc., adjust the elasticity, tension, yarn feeding amount, braiding length, coil size and fabric density of the liner yarn to meet the needs of the human body for the size, pressure distribution and pressure of the compression stockings with different body types and symptoms. .
同时,通过改变袜身长度和形态,同样的压力袜编制结构、压力袜织造工艺也可用于长筒袜和裤袜等压力织物的编织。所用弹力包覆纱也可改用其他弹力包纱或功能性材料进行编织,如具有抗菌功能的银离子聚酰胺包纱,聚酯包纱等等,所以,本发明对于压力袜的具体类型并不做具体限定。At the same time, by changing the length and shape of the body, the same compression stocking structure and compression stocking weaving process can also be used for the weaving of pressure fabrics such as stockings and tights. The elastic covered yarn used can also be woven by using other elastic wrapping yarns or functional materials, such as silver ion polyamide coated yarn with antibacterial function, polyester wrapping yarn, etc. Therefore, the present invention is specific to the type of compression stockings. No specific restrictions.
压力大小是压力袜的重要剂量指标,如何通过调整材料弹性、编织参数及机器设定达到所要求的压力剂量对于实现其医用功能至关重要。从上述技术方案可以看出,本发明第一具体实施例提供的压力袜通过无缝圆袜机编织制成,压力袜的界面压力由脚踝到袜头呈梯度递减式分段分布的同时,在局部目标部位增加了针对病患的压力差异区(界面压力增强或减弱)。可见,本发明在实现准确压力梯度的同时,对局部病患位特别设置差异化压力区域且符合梯度要求,同时在特定部位设置弱压区、透气区以改善穿着安全和舒适。The pressure is an important dose indicator for compression stockings. How to achieve the required pressure dose by adjusting the material elasticity, knitting parameters and machine settings is essential for achieving its medical function. It can be seen from the above technical solution that the compression stocking provided by the first embodiment of the present invention is made by weaving a seamless round sock machine, and the interface pressure of the compression stocking is distributed from the ankle to the sock in a stepwise manner. The local target site increases the pressure differential zone (enhanced or weakened interface pressure) for the patient. It can be seen that the present invention achieves an accurate pressure gradient, and particularly sets a differentiated pressure region for the localized patient position and meets the gradient requirement, and at the same time, sets a weak pressure zone and a ventilated zone at a specific location to improve wearing safety and comfort.
此外,本发明提供的压力袜织造工艺中,根据人体下肢的形态及症状阶段,使用不同线密度弹力纱线,通过对步进马达、张力控制器、编织横行数、编织结构参数的设定对袜身进行形态和压力及施加区域的调整,从而令压力袜达到所要求的压力分布、压力大小和所需功能,改善现有压力袜压力剂量不稳定,功能单一和穿着不适的现状。上述压力袜织造工艺可以用于相关医用压缩压力纺织品的开发和织造。In addition, in the weaving process of the compression stocking provided by the present invention, different linear density elastic yarns are used according to the shape and symptom stage of the lower limbs of the human body, and the setting of the stepping motor, the tension controller, the number of knitting rows, and the knitting structure parameters are The sock body is adjusted in form and pressure and the application area, so that the pressure sock achieves the required pressure distribution, pressure and desired function, and improves the current pressure sock pressure dose instability, single function and wearing discomfort. The above-mentioned compression stocking weaving process can be used for the development and weaving of related medical compression pressure textiles.
但是,在实际使用过程中,压力袜在腿部同一围度在不同方向上的压力是不同的,这与人体下肢横断面的结构和表面曲率有关。压力袜沿着大隐静脉位的压力相对于其他同一围度上腿前部、外侧部和后部较小,在一定程度上造成有效压力剂量不足的问题。However, in actual use, the pressure of the compression stockings in different directions in the same circumference of the leg is different, which is related to the structure and surface curvature of the human lower limb cross section. The pressure of the compression stocking along the saphenous vein is smaller than that of the other front legs, the outer part and the rear part of the same circumference, which causes a problem of insufficient effective pressure dose to some extent.
因此,为了进一步优化第一具体实施例中的技术方案,本发明还提供了第 二具体实施例,第二具体实施例中的压力袜除了第一具体实施例中的设计结构外还具有以下设计结构:稳定区11包括稳定区主体和稳定区纵向增压带,稳定区纵向增压带的界面压力大于稳定区主体的界面压力;第一压力渐变区12包括第一压力区主体和第一纵向增压带,相同围度上,第一纵向增压带的界面压力大于第一压力区主体的界面压力;第二压力渐变区13包括第二压力区主体和第二纵向增压带,相同围度上,第二纵向增压带的界面压力大于第二压力区主体的界面压力;第三压力渐变区14包括第三压力区主体和第三纵向增压带,相同围度上,第三纵向增压带的界面压力大于第三压力区主体的界面压力。并且,稳定区纵向增压带、第一纵向增压带、第二纵向增压带和第三纵向增压带均位于袜身上与人体小腿内侧对应的位置,且界面压力依次递减。可见,第二具体实施例中的压力袜的袜身包括两部分,一部分是袜身主体401,另一部分是由稳定区纵向增压带、第一纵向增压带、第二纵向增压带和第三纵向增压带构成的纵向带402,在同一围度上,纵向带402的界面压力大于与其同围度的袜身主体401的界面压力。请参阅图6所示的压力袜结构示意图以及图7所示的穿有压力袜的人体小腿的部位区段划分图,其中阴影部分为纵向带402,其余部分为袜身主体401。但是,本领域技术人员容易获知,纵向带402也可位于其他方向,如小腿外侧。因此,本发明对次并不做具体限定。Therefore, in order to further optimize the technical solution in the first embodiment, the present invention also provides In the second embodiment, the pressure shoe in the second embodiment has the following design structure in addition to the design structure in the first embodiment: the stability zone 11 includes a stable zone main body and a stable zone longitudinal pressure belt, and the stability zone is longitudinally increased. The interface pressure of the pressure belt is greater than the interface pressure of the main body of the stability zone; the first pressure gradient zone 12 includes a first pressure zone body and a first longitudinal pressure zone. On the same circumference, the interface pressure of the first longitudinal pressure zone is greater than the first The interface pressure of the main body of the pressure zone; the second pressure grading zone 13 includes a second pressure zone body and a second longitudinal pressure zone. On the same circumference, the interface pressure of the second longitudinal pressure zone is greater than the interface pressure of the body of the second pressure zone The third pressure grading zone 14 includes a third pressure zone body and a third longitudinal pressure zone. On the same circumference, the interface pressure of the third longitudinal pressure zone is greater than the interface pressure of the body of the third pressure zone. Moreover, the stable zone longitudinal pressure belt, the first longitudinal pressure belt, the second longitudinal pressure belt and the third longitudinal pressure belt are located at positions corresponding to the inside of the body of the human body, and the interface pressure is sequentially decreased. It can be seen that the sock body of the compression stocking in the second embodiment comprises two parts, one part is the body body 401, and the other part is a longitudinal pressure belt of the stable zone, a first longitudinal pressure belt, a second longitudinal pressure belt and The longitudinal belt 402 formed by the third longitudinal pressure belt has the interface pressure of the longitudinal belt 402 being greater than the interface pressure of the sock body 401 of the same circumference. Please refer to the structural diagram of the compression stockings shown in FIG. 6 and the sectional section of the human calf wearing the compression stockings shown in FIG. 7, wherein the shaded portion is the longitudinal belt 402 and the rest is the body body 401. However, it will be readily apparent to those skilled in the art that the longitudinal strip 402 can also be located in other directions, such as the outside of the calf. Therefore, the present invention is not specifically limited.
在研究如何解决压力袜有效压力剂量不足的问题时,我们进行了一系列测试评估工作。在标准测试环境下(温度21±1℃,相对湿度:65±2%),应用弹力拉伸仪(MY-9000-S),在最大负载为44牛顿(约4500克力)并以100mm/min的恒定速度对标准规格的五种衬垫弹力布样沿纬向和经向分别进行拉伸回复测试,测试结果表明,不同布样由于衬垫结构的差异,其经纬向拉伸与回复性能均有明显差异。In the study of how to solve the problem of insufficient effective pressure dose of pressure stockings, we carried out a series of test evaluation work. In the standard test environment (temperature 21 ± 1 ° C, relative humidity: 65 ± 2%), apply the elastic tensile tester (MY-9000-S) at a maximum load of 44 Newtons (about 4500 grams of force) and 100mm / Constant speed of min The tensile recovery test was carried out along the latitude and warp direction of the five kinds of pad elastic fabrics of the standard specifications. The test results show that the warp and weft stretch and recovery performance of different fabrics due to the difference of the gasket structure There are significant differences.
因此,第二具体实施例中,根据织物的力学表现和压力袜穿用的具体要求和病患位置,选用具有不同衬垫结构第一布样201和第二布样202,以产生在围度方向具有差异压力效果的压力袜,第一布样201和第二布样202的拉伸回复测试结果如图5-1和图5-2所示,其中,横坐标S为拉伸位移(单位为毫米),纵坐标F为拉伸力(单位为牛顿)。图5-1显示了在44牛拉伸力下,第一布样 201的第一纬向拉伸a1和第一纬向拉伸回复a2的力学性能,以及第二布样202的第二纬向拉伸b1和第二纬向拉伸回复b2的力学性能;图5-2显示了第一布样201的第一经向拉伸a3和第一经向拉伸回复a4的力学性能,以及第二布样202的第二经向拉伸b3和第二经向拉伸回复b4的力学性能。可见,第二布样202较于第一布样201在经纬方向上均具有更小的拉伸度,即在同样力下,产生更小的拉伸位移。Therefore, in the second embodiment, the first swatch 201 and the second swatch 202 having different lining structures are selected according to the mechanical performance of the woven fabric and the specific requirements for the wearing of the pressure hosiery and the position of the patient to generate the circumference. The pressure recovery socks with different pressure effects in directions, the tensile recovery test results of the first swatch 201 and the second swatch 202 are shown in FIGS. 5-1 and 5-2, wherein the abscissa S is a tensile displacement (unit) In millimeters), the ordinate F is the tensile force (in Newtons). Figure 5-1 shows the first swatch under the tension of 44 cattle. The mechanical properties of the first latitudinal stretching a1 of 201 and the first latitudinal tensile recovery a2, and the mechanical properties of the second latitudinal stretching b1 and the second latitudinal tensile recovery b2 of the second swatch 202; 5-2 shows the mechanical properties of the first warp stretch a3 of the first swatch 201 and the first warp stretch recovery a4, and the second warp stretch b3 and the second warp direction of the second swatch 202. Stretching restores the mechanical properties of b4. It can be seen that the second swatch 202 has a smaller degree of stretch in the warp and weft directions than the first swatch 201, that is, under the same force, a smaller tensile displacement is produced.
图8-1和图8-2分别设置于纵向带402和袜身主体401的结构拟匠图,其中,8-1 and 8-2 are respectively arranged on the structure of the longitudinal belt 402 and the body body 401, wherein
Figure PCTCN2014090988-appb-000002
Figure PCTCN2014090988-appb-000002
第二具体实施例中,将不同的衬垫结构结合用于织造袜身,沿袜身内侧设置5-6cm的纵向带402,得到从稳定区11到袜口下侧具有梯度递减效果的压力增强区。经腿模测试显示,从人体脚踝最细处(对应围度参数为B)到人体膝盖下部胫骨粗隆下部(对应围度参数为D),纵向带402的压力较同一围度上的袜身主体401的压力高26%-36%。可见,纵向带402的设置不仅满足由大到小的梯度递减要求,同时令压力袜实现了同一围度压力差的性能要求。In a second embodiment, different pad structures are used in combination for weaving the body sock, and a longitudinal band 402 of 5-6 cm is provided along the inner side of the body so that a pressure increase with a gradient decreasing effect from the stabilizing zone 11 to the underside of the sock is obtained. Area. According to the leg model test, from the thinnest part of the human ankle (corresponding to the circumference parameter B) to the lower part of the lower part of the human body (corresponding to the circumference parameter D), the pressure of the longitudinal belt 402 is lower than that of the same circumference. The pressure of the main body 401 is 26% - 36% higher. It can be seen that the setting of the longitudinal belt 402 not only satisfies the gradient decrement requirement from large to small, but also enables the compression stocking to achieve the performance requirement of the same circumferential pressure difference.
具体地,请参阅图7,纵向带402从人体脚踝下部到人体膝盖下部的梯度递减压力分别为:26.1mmHg(人体脚踝最细处,对应围度参数为B),24.4mmHg(人体脚踝上部跟腱与小腿后肌交界处,对应围度参数为B1),20.6mmHg(人体小腿最粗处,对应围度参数为C)和10.1mmHg(人体膝盖下部胫骨粗隆处下部,对应围度参数为D)。其对应地在袜身主体401上同一维度的压力分别为20.1mmHg、18.0mmHg、16.3mmHg和10.9mmHg。Specifically, referring to FIG. 7, the gradient decreasing pressure of the longitudinal belt 402 from the lower part of the human ankle to the lower part of the human body is: 26.1 mmHg (the thinnest part of the human ankle, the corresponding circumference parameter is B), 24.4 mmHg (the upper part of the human ankle) At the junction of the iliac crest and the posterior leg of the calf, the corresponding circumference parameter is B1), 20.6mmHg (the thickest part of the human calf, the corresponding circumference parameter is C) and 10.1mmHg (the lower part of the lower part of the humerus in the lower part of the human knee, the corresponding circumference parameter is D). Correspondingly, the pressure in the same dimension on the body body 401 is 20.1 mmHg, 18.0 mmHg, 16.3 mmHg, and 10.9 mmHg, respectively.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而 是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。 The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments are obvious to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but It is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

  1. 一种压力袜,包括袜口(1)、袜身(2)和袜脚(3),其特征在于,所述袜身(2)包括:A compression stocking comprising a sock (1), a sock (2) and a sock (3), characterized in that the sock (2) comprises:
    与所述袜脚(3)相接的稳定区(11),所述稳定区(11)的长度参数La根据人体脚踝部位的长度参数LA对应设置,所述稳定区(11)中间的围度参数B根据脚踝最细处的围度参数cB对应设置,所述稳定区(11)内的界面压力保持一致;a stabilizing zone (11) connected to the sock leg (3), the length parameter La of the stabilizing zone (11) is correspondingly set according to the length parameter LA of the human ankle site, and the circumference of the stabilizing zone (11) The parameter B is correspondingly set according to the circumference parameter cB at the thinnest part of the ankle, and the interface pressure in the stable area (11) is kept consistent;
    位于所述稳定区(11)和所述袜口(1)之间的多个压力渐变区,多个所述压力渐变区从下到上依次连接,每个所述压力渐变区内的界面压力从下到上逐渐递减,相邻的所述压力渐变区相接处的界面压力保持连续,并且,每个所述压力渐变区内分别具有预设的压力递减梯度;a plurality of pressure gradient zones between the stabilization zone (11) and the sock (1), a plurality of the pressure gradient zones are sequentially connected from bottom to top, and interface pressure in each of the pressure gradient zones Gradually decreasing from bottom to top, the interface pressures at the junctions of the adjacent pressure gradient zones are kept continuous, and each of the pressure gradient zones has a preset pressure decreasing gradient;
    压力差异区,所述压力差异区位于所述稳定区(11)和/或所述压力渐变区包围的局部区域,所述压力差异区内的界面压力可为梯度分布或均匀分布。a pressure difference zone, the pressure difference zone is located in a local zone surrounded by the stabilization zone (11) and/or the pressure gradient zone, and the interface pressure in the pressure difference zone may be a gradient distribution or a uniform distribution.
  2. 根据权利要求1所述的压力袜,其特征在于,所述压力渐变区设置有三个,分别为:The compression stocking according to claim 1, wherein the pressure gradient zone is provided with three, respectively:
    与所述稳定区(11)相接的第一压力渐变区(12),所述第一压力渐变区(12)的下端靠近所述脚踝最细处对应位置且位于所述脚踝最细处的上部,所述第一压力渐变区(12)的上端靠近小腿最粗处对应位置且位于所述小腿最粗处对应位置的下部;a first pressure grading zone (12) that is in contact with the stabilizing zone (11), a lower end of the first pressure grading zone (12) is adjacent to a position corresponding to a thinnest portion of the ankle and is located at a thinnest portion of the ankle Upper portion, the upper end of the first pressure grading zone (12) is near the corresponding position of the thickest part of the lower leg and is located at a lower position corresponding to the thickest part of the lower leg;
    与所述第一压力渐变区(12)相接的第二压力渐变区(13),所述第二压力渐变区(13)中间的围度参数C根据所述小腿最粗处的围度参数cC对应设置;a second pressure grading zone (13) in contact with the first pressure grading zone (12), and a circumference parameter C in the middle of the second pressure gradation zone (13) according to a circumference parameter of the thickest part of the calf cC corresponding settings;
    与所述第二压力渐变区(13)相接的第三压力渐变区(14),所述第三压力渐变区(14)的下端靠近所述小腿最粗处对应位置且位于所述小腿最粗处对应位置的上部,所述第三压力渐变区(14)的上端靠近所述袜口(1)且位于所述袜口(1)的下部。a third pressure grading zone (14) contacting the second pressure grading zone (13), the lower end of the third pressure grading zone (14) is adjacent to the corresponding position of the thickest part of the calf and is located at the lowermost leg The upper portion of the corresponding position is the thick portion, and the upper end of the third pressure grading portion (14) is adjacent to the sock (1) and is located at a lower portion of the sock (1).
  3. 根据权利要求2所述的压力袜,其特征在于:The compression stocking according to claim 2, characterized in that:
    所述稳定区(11)包括稳定区主体和稳定区纵向增压带,所述稳定区纵向 增压带的界面压力大于所述稳定区主体的界面压力;The stabilizing zone (11) includes a stabilizing zone body and a stabilizing zone longitudinal pressurizing zone, the stabilizing zone longitudinally The interface pressure of the pressurized belt is greater than the interface pressure of the main body of the stable zone;
    所述第一压力渐变区(12)包括第一压力区主体和第一纵向增压带,相同围度上,所述第一纵向增压带的界面压力大于所述第一压力区主体的界面压力;The first pressure grading zone (12) includes a first pressure zone body and a first longitudinal pressure belt. On the same circumference, an interface pressure of the first longitudinal pressure zone is greater than an interface of the first pressure zone body pressure;
    所述第二压力渐变区(13)包括第二压力区主体和第二纵向增压带,相同围度上,所述第二纵向增压带的界面压力大于所述第二压力区主体的界面压力;The second pressure grading zone (13) includes a second pressure zone body and a second longitudinal pressure belt. The interface pressure of the second longitudinal pressure zone is greater than the interface of the second pressure zone body in the same circumference. pressure;
    所述第三压力渐变区(14)包括第三压力区主体和第三纵向增区带,相同围度上,所述第三纵向增压带的界面压力大于所述第三压力区主体的界面压力,并且,所述稳定区纵向增压带、所述第一纵向增压带、所述第二纵向增压带和所述第三纵向增区带依次相接,且界面压力依次递减,形成宽度为5-6cm的纵向带(402)。The third pressure grading zone (14) includes a third pressure zone body and a third longitudinal zone zone. On the same circumference, the interface pressure of the third longitudinal pressure zone is greater than the interface of the body of the third pressure zone. Pressure, and the stable zone longitudinal pressure belt, the first longitudinal pressure belt, the second longitudinal pressure belt and the third longitudinal zone are sequentially connected, and the interface pressure is successively decreased to form A longitudinal strip (402) having a width of 5-6 cm.
  4. 根据权利要求3所述的压力袜,其特征在于,所述纵向带(402)位于所述袜身(2)上与人体小腿内侧对应的位置。The compression stocking according to claim 3, characterized in that the longitudinal band (402) is located on the sock body (2) at a position corresponding to the inner side of the human leg.
  5. 根据权利要求1所述的压力袜,其特征在于,所述袜口(1)采用罗纹组织编织而成,且采用双罗口或单罗口结构,所述袜脚(3)中的袜头(31)和袜跟(32)采用平纹组织编织而成。The compression stocking according to claim 1, characterized in that the sock (1) is woven with a rib structure and adopts a double or single rib structure, the toe in the sock (3) (31) and the heel (32) are woven from plain weave.
  6. 根据权利要求1-5任一项所述的压力袜,其特征在于,采用不同线密度的弹力包纱以及不同的编织结构调整所述袜身的形态和界面压力。The compression stocking according to any one of claims 1 to 5, characterized in that the shape and interface pressure of the sock body are adjusted by elastic wrap yarns of different linear densities and different weaving structures.
  7. 一种压力袜织造工艺,其特征在于,用于织造权利要求1-6任一项所述的压力袜,所述压力袜织造工艺包括:A compression stocking weaving process, characterized in that it is used for weaving the compression stocking of any one of claims 1-6, the compression stocking weaving process comprising:
    将人体腿部分成不同的部位区段,并且将所述压力袜分成不同的功能区段,所述功能区段的位置与所述部位区段的位置一一对应,所述功能区段的围度参数和长度参数分别根据与其位置对应的所述部位区段的围度参数和长度参数进行设置;Forming the human leg into different parts sections, and dividing the compression stocking into different functional sections, the position of the functional section is in one-to-one correspondence with the position of the section, the circumference of the functional section The degree parameter and the length parameter are respectively set according to the circumference parameter and the length parameter of the part section corresponding to the position thereof;
    使用不同线密度的弹力衬垫纱(42)和弹力包纱,通过无缝圆袜机织造压力袜;Weaving compression stockings through a seamless round sock machine using elastic lined yarns (42) and elastic wraps of different linear densities;
    根据不同的所述功能区段调整编织横行数; Adjusting the number of woven rows according to different functional sections;
    通过步进马达调整针筒(47)高低以控制编织线圈大小和织物密度;Adjusting the height of the syringe (47) by a stepping motor to control the size of the braided coil and the density of the fabric;
    通过成圈三角调整控制线圈大小和袜筒横拉;Control the coil size and the horizontal pull of the sock by adjusting the loop triangle;
    通过张力送纱器(43)调整和稳定所述弹力衬垫纱(42)的张力状态;Adjusting and stabilizing the tension state of the elastic pad yarn (42) by a tension feeder (43);
    通过调整PYF积极喂纱控制器(44)的齿轮转动速度控制参与编织的所述弹力衬垫纱(42)的量及张力大小;Controlling the amount and tension of the elastic padding yarn (42) involved in knitting by adjusting the gear rotation speed of the PYF active feeding controller (44);
    通过衬垫、平纹、集圈和/或浮线结构的组合变化实现织物不同的外观、厚度、弹力和压力。The different appearance, thickness, elasticity and pressure of the fabric are achieved by a combination of pad, tab, tuck and/or float structure variations.
  8. 根据权利要求7所述的压力袜织造工艺,其特征在于,包括:The compression stocking weaving process according to claim 7, comprising:
    第一成圈系统,所述第一成圈系统包含高弹力衬垫纱及弹力包纱;a first loop forming system, the first loop forming system comprising a high stretch liner yarn and an elastic wrap yarn;
    第二成圈系统,所述第二成圈系统包含弹力包纱;a second loop forming system, the second loop forming system comprising an elastic wrap yarn;
    第三成圈系统,所述第三成圈系统包含高弹力衬垫纱及弹力包纱,所述第三成圈系统与所述第一成圈系统配合以控制和调整织物弹力和压力;a third looping system, the third loop forming system comprising a high stretch liner yarn and an elastic wrap yarn, the third loop forming system cooperating with the first loop forming system to control and adjust the fabric elasticity and pressure;
    第四成圈系统,所述第四成圈系统提供两种线密度弹力包纱,用于编织袜脚基础层、袜头和袜跟,并且,四个所述成圈系统配合完成袜身基础织物层及袜口的编织,以及控制和调整袜筒尺寸。a fourth looping system, the fourth loop forming system provides two linear density elastic wrap yarns for weaving a sock base layer, a sock head and a heel, and four of the loop forming systems cooperate to complete the sock body foundation Weaving fabric layers and socks, as well as controlling and adjusting the size of the sock.
  9. 根据权利要求8所述的压力袜织造工艺,其特征在于,所述弹力衬垫纱(42)的工作路径为:The compression stocking weaving process according to claim 8, wherein the working path of the elastic backing yarn (42) is:
    所述弹力衬垫纱(42)放在所述无缝圆袜机的所述第一成圈系统和所述第三成圈系统上,所述弹力衬垫纱(42)从纱筒(40)退绕,依次经过纱线稳定装置(41)、张力送纱器(43)和所述PYF积极喂纱控制器(44)后,进入导纱器及喂纱嘴(45),再进入位于针筒(47)上的织针(46)的针勾。The elastic backing yarn (42) is placed on the first loop forming system and the third loop forming system of the seamless hosiery machine, the elastic lining yarn (42) is from a bobbin (40) ) unwinding, passing through the yarn stabilizing device (41), the tension yarn feeder (43) and the PYF active yarn feeding controller (44) in turn, entering the yarn guide and the yarn feeding nozzle (45), and then entering the A needle hook of the needle (46) on the syringe (47).
  10. 一种无缝圆袜机,其特征在于,应用于权利要求9所述的压力袜织造工艺,所述无缝圆袜机包括:A seamless hosiery machine, characterized in that it is applied to the compression hosiery weaving process of claim 9, the seamless hosiery machine comprising:
    第一供纱系统,所述第一供纱系统中设置有纱筒(40)、纱线稳定装置(41)、张力送纱器(43)、PYF积极喂纱控制器(44)、导纱器和喂纱嘴(45);a first yarn supplying system, wherein the first yarn supplying system is provided with a bobbin (40), a yarn stabilizing device (41), a tension yarn feeder (43), a PYF active yarn feeding controller (44), and a yarn guiding yarn. And feeding yarn feeder (45);
    第二供纱系统,所述第二供纱系统中设置有纱筒(40)、纱线稳定装置(41)、张力送纱器(43)、导纱器和喂纱嘴(45);a second yarn supplying system, wherein the second yarn supplying system is provided with a bobbin (40), a yarn stabilizing device (41), a tension yarn feeder (43), a yarn guide and a yarn feeding nozzle (45);
    第三供纱系统,所述第三供纱系统中设置有纱筒(40)、纱线稳定装置(41)、 张力送纱器(43)、PYF积极喂纱控制器(44)、导纱器和喂纱嘴(45);a third yarn supplying system, wherein the third yarn supplying system is provided with a bobbin (40), a yarn stabilizing device (41), Tension feeder (43), PYF active yarn feeder controller (44), yarn guide and yarn feeder (45);
    第四供纱系统,所述第四供纱系统中设置有纱筒(40)、纱线稳定装置(41)、袜头及后跟成型构件、导纱器(48)和喂纱嘴(45);a fourth yarn supplying system, wherein the fourth yarn supplying system is provided with a bobbin (40), a yarn stabilizing device (41), a toe and heel forming member, a yarn guide (48) and a yarn feeding nozzle (45) ;
    通过步进马达控制高低的针筒(47);Controlling the high and low syringes (47) by a stepping motor;
    可实现不同编织结构的织针(46);A knitting needle (46) capable of realizing different woven structures;
    用于导引所述织针(46)上落轨迹和高度的三角装置和选针装置;a triangular device and a needle selection device for guiding the trajectory and height of the knitting needle (46);
    用于控制所述针筒(47)旋转及高低移动、且控制所述织针(46)、所述PYF积极喂纱控制器(44)、所述张力送纱器(43)和所述袜头及后跟成型构件配合动作的控制机构和辅助装置。 For controlling rotation and high and low movement of the syringe (47), and controlling the knitting needle (46), the PYF active yarn feeding controller (44), the tension yarn feeder (43) and the socks The control mechanism and auxiliary device for the cooperation of the head and the heel forming member.
PCT/CN2014/090988 2013-11-15 2014-11-13 Compression stocking, weaving process of compression stocking, and seamless hosiery machine WO2015070774A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201310572494.6 2013-11-15
CN201310572494.6A CN103564666B (en) 2013-11-15 2013-11-15 A compression stocking, a compression stocking weaving process and a seamless circular stocking machine

Publications (1)

Publication Number Publication Date
WO2015070774A1 true WO2015070774A1 (en) 2015-05-21

Family

ID=50038053

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2014/090988 WO2015070774A1 (en) 2013-11-15 2014-11-13 Compression stocking, weaving process of compression stocking, and seamless hosiery machine

Country Status (3)

Country Link
CN (1) CN103564666B (en)
TW (1) TW201524384A (en)
WO (1) WO2015070774A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105852240A (en) * 2016-06-12 2016-08-17 海宁新兰迪袜业有限公司 Sock with leg muscle exercising function
CN111184280A (en) * 2019-07-26 2020-05-22 北京服装学院 Leg protector
EP3779006A1 (en) * 2019-08-14 2021-02-17 Hanes France SAS Compression hosiery
CN115125656A (en) * 2022-07-08 2022-09-30 山东良跃医疗器械科技有限公司 Preparation method of medical elastic socks

Families Citing this family (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103993415B (en) * 2014-05-13 2016-04-20 天津工业大学 A kind of type transformer coil Biaxial multilayer lining welf-knitting fabric and weaving method
CN105192928A (en) * 2014-06-26 2015-12-30 义乌市伊妮花边有限公司 Skin-exposed integrated trousers and woven forming method thereof
FR3027195B1 (en) * 2014-10-17 2017-07-28 Dbapparel Operations SPORT UNDERWEAR COMPRISING AN ELASTIC FABRIC PROVIDING COMPRESSION LEVELS ADAPTED TO MUSCLE TISSUE
CN105581381A (en) * 2014-10-21 2016-05-18 浙江宝娜斯袜业有限公司 Weaving technique of ultrathin and ultra-transparent monofilament core-spun silk stockings
TWI574720B (en) * 2015-12-21 2017-03-21 財團法人紡織產業綜合研究所 Seamless clothing and method of weaving the same
CN105614962A (en) * 2016-03-28 2016-06-01 爱谱诗(苏州)服装有限公司 Multistage pressure leg slimming stockings
JP6052753B1 (en) * 2016-05-19 2016-12-27 株式会社トレステック Cylindrical bandage
EP3527089A4 (en) * 2016-10-13 2019-10-30 Asahi Kasei Kabushiki Kaisha Leg product
CN106690442A (en) * 2016-12-25 2017-05-24 陈英豪 Rubber sock with varicosity prevention function
CN106955193A (en) * 2017-05-12 2017-07-18 海宁汉德袜业有限公司 Wool pressure socks
CN107338563B (en) * 2017-05-22 2019-07-05 浙江华诗秀新材料科技有限公司 Small-bore double-faced jacquard fabric and its to the small circular knitting machine 3D jacquard knitting method of needle
EP3632245B1 (en) * 2017-05-31 2021-09-15 Asahi Kasei Kabushiki Kaisha Compression stocking
CN107928878B (en) * 2017-12-20 2023-05-02 苏州大学 A kind of compression socks and its knitting method
CN108095216A (en) * 2018-01-05 2018-06-01 振德医疗用品股份有限公司 The gradient pressure trousers and its manufacture craft of a kind of pressure adjustable
CN108301110B (en) * 2018-04-09 2023-12-19 江苏华佳丝绸股份有限公司 Compression stockings and knitting methods that meet the requirements of human body pressure and pressure distribution rules
US11760054B2 (en) 2018-05-09 2023-09-19 Nike, Inc. Knitted component with thermal properties
CN109124878A (en) * 2018-07-26 2019-01-04 东华大学 A kind of preparation method for preventing cirsoid segmentation pressure gaiter
CN109208162B (en) * 2018-08-17 2021-04-27 华尔科技集团股份有限公司 Textile incoming yarn adjusting method
CN109771138A (en) * 2019-02-21 2019-05-21 苏州恒星医用材料有限公司 A kind of medical gradual change pressure socks and its production technology
CN111603310A (en) * 2019-02-25 2020-09-01 香港纺织及成衣研发中心 a medical compression stocking
CN110200752A (en) * 2019-06-24 2019-09-06 振德医疗用品股份有限公司 A kind of upper limb set and its method for weaving
CN110292216A (en) * 2019-06-26 2019-10-01 振德医疗用品股份有限公司 Anti-thrombotic socks and methods of weaving and using the same
CN112301522B (en) * 2020-10-16 2022-06-17 浙江迈兹袜业科技有限公司 Weaving method for processing single rib top by underwear machine
CN113151959B (en) * 2021-04-30 2022-12-06 福建华峰新材料有限公司 Compressed cloth with elasticity effect and production method thereof
CN113502590B (en) * 2021-07-13 2022-10-18 苏州大学 A kind of compression stocking with compound body shaping function and knitting method
KR102703671B1 (en) 2021-11-15 2024-09-05 널스노트 주식회사 Compression stockings with dispersion compression function

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007332469A (en) * 2006-06-12 2007-12-27 Alcare Co Ltd Stocking or cylindrical lower limb supporter
CN102088938A (en) * 2008-07-08 2011-06-08 尼特莱特股份有限公司 Gradient compression hosiery knitted using corespun yarns
CN102771899A (en) * 2012-05-28 2012-11-14 山东华润厚木尼龙有限公司 Production process of falling-apart-resistant silk stockings with human-body aesthetics
CN102940316A (en) * 2012-09-29 2013-02-27 浙江梦娜袜业股份有限公司 Antibacterial deodorization partial pressure decreasing type pressure socks
CN203646518U (en) * 2013-11-15 2014-06-18 加宝利服装有限公司 a compression stocking

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007332469A (en) * 2006-06-12 2007-12-27 Alcare Co Ltd Stocking or cylindrical lower limb supporter
CN102088938A (en) * 2008-07-08 2011-06-08 尼特莱特股份有限公司 Gradient compression hosiery knitted using corespun yarns
CN102771899A (en) * 2012-05-28 2012-11-14 山东华润厚木尼龙有限公司 Production process of falling-apart-resistant silk stockings with human-body aesthetics
CN102940316A (en) * 2012-09-29 2013-02-27 浙江梦娜袜业股份有限公司 Antibacterial deodorization partial pressure decreasing type pressure socks
CN203646518U (en) * 2013-11-15 2014-06-18 加宝利服装有限公司 a compression stocking

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105852240A (en) * 2016-06-12 2016-08-17 海宁新兰迪袜业有限公司 Sock with leg muscle exercising function
CN111184280A (en) * 2019-07-26 2020-05-22 北京服装学院 Leg protector
EP3779006A1 (en) * 2019-08-14 2021-02-17 Hanes France SAS Compression hosiery
WO2021028090A1 (en) * 2019-08-14 2021-02-18 Hanes France Sas Compression hosiery
CN114901881A (en) * 2019-08-14 2022-08-12 恒适法国联合股份公司 Pressure socks
CN114901881B (en) * 2019-08-14 2024-03-08 Dbi运营欧洲股份有限公司 Pressure hosiery
CN115125656A (en) * 2022-07-08 2022-09-30 山东良跃医疗器械科技有限公司 Preparation method of medical elastic socks

Also Published As

Publication number Publication date
TW201524384A (en) 2015-07-01
CN103564666A (en) 2014-02-12
CN103564666B (en) 2015-06-10

Similar Documents

Publication Publication Date Title
WO2015070774A1 (en) Compression stocking, weaving process of compression stocking, and seamless hosiery machine
KR101363802B1 (en) Gradient compression hosiery knitted using corespun yarns
CN203646518U (en) a compression stocking
EP2971306B1 (en) Circularly knitted garment
CA1134103A (en) Knitted sock
CN103221006B (en) Compression orthosis
TWI586288B (en) Leg support belt
US3461695A (en) Two-way stretch garment incorporating inlaid elastomeric yarn
TW201335454A (en) Stitch-size controlled knit product
JP2011115571A (en) Stocking for medical use
JP6754898B2 (en) Pressure stockings
US2574737A (en) Elastic stocking and the like
US3443404A (en) Circular-knit elastic foot garment with nonbinding instep
JP2006312789A (en) Knitted underwear, socks, calf supporter, spats and tights with taping effect
RU2732437C2 (en) Textile brace with ledge
JP2016077331A (en) Elastic cylindrical bandage
AU2015100953A4 (en) A tubular elastic compression bandage which is manufactured on circular knitting machines
EP3779006B1 (en) Compression hosiery and its method of manufacturing
RU2798949C2 (en) Textile orthosis with asymmetric edge
CN103015021A (en) A fabric weaving process, weaving equipment and system
US20240341372A1 (en) Hosiery with improved uniform appearance and fit
CN108049012A (en) A kind of method for weaving of bell mouth shape stocking leg and a kind of anti-edema socks
CN208533038U (en) Meet the pressure socks of human pressure Yu pressure law demand
JP2016077852A (en) Elastic cylindrical bandage
KR20210064942A (en) Pantyhose releasing pressure on the abdomen

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14861197

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 14861197

Country of ref document: EP

Kind code of ref document: A1