WO2015063952A1 - Feeder - Google Patents

Feeder Download PDF

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Publication number
WO2015063952A1
WO2015063952A1 PCT/JP2013/079760 JP2013079760W WO2015063952A1 WO 2015063952 A1 WO2015063952 A1 WO 2015063952A1 JP 2013079760 W JP2013079760 W JP 2013079760W WO 2015063952 A1 WO2015063952 A1 WO 2015063952A1
Authority
WO
WIPO (PCT)
Prior art keywords
tape
sprocket
carrier tape
feeder
carrier
Prior art date
Application number
PCT/JP2013/079760
Other languages
French (fr)
Japanese (ja)
Inventor
広康 大橋
浩規 村瀬
Original Assignee
富士機械製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to JP2015544743A priority Critical patent/JP6448544B2/en
Priority to PCT/JP2013/079760 priority patent/WO2015063952A1/en
Publication of WO2015063952A1 publication Critical patent/WO2015063952A1/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0417Feeding with belts or tapes
    • H05K13/0419Feeding with belts or tapes tape feeders

Definitions

  • the present invention relates to a feeder having a tape peeling device for peeling a cover tape bonded to a carrier tape.
  • the carrier tape is sent by a feeder, and a cover tape that closes a component housing portion that houses the component is attached to the carrier tape. It is glued.
  • the feeder is provided with a tape peeling device that peels the cover tape from the carrier tape to open the component storage portion when taking out the component from the component storage portion.
  • the cover tape is bonded by adhesive portions (adhesives) on both sides of the component housing portion, and the tape peeling device is a peeling member that intervenes in the adhesive portion between the upper surface of the carrier tape and the cover tape to peel the cover tape. have. For this reason, the feeding accuracy of the carrier tape becomes unstable due to the peeling resistance when the cover tape is peeled off by the peeling member.
  • the base tape of the carrier tape is made of paper
  • the adhesive portion by peeling the adhesive portion, the upper surface of the carrier tape (base tape) is fluffed and adsorbs the component stored in the component storage portion. Parts can get caught on the fluff. Further, the carrier tape may be charged by peeling off the cover tape, and the parts may be attracted to the carrier tape. As a result, the adsorption of the components becomes unstable.
  • Patent Document 1 describes a component supply device that cuts the center of a cover tape with a cutter and folds the cover tape to both sides to open the component storage unit. According to the component supply apparatus described in Patent Document 1, it is possible to eliminate the adverse effects caused by peeling off the adhesive portion, that is, the above-described problems such as an increase in peeling resistance and fluffing of the upper surface of the carrier tape.
  • the center portion of the cover tape is cut with a cutter, in other words, the cover tape is cut at a position above the component storage portion.
  • the cover tape is cut at a position above the component storage portion.
  • the present invention has been made in view of the above-described problems, and an object of the present invention is to provide a feeder having a tape peeling device in which a cover tape is cut at a position offset with respect to a component storage unit. It is.
  • the invention according to claim 1 is characterized in that a carrier tape in which a cover tape is bonded to both sides of a component storage portion by an adhesive portion is sent to a component supply position, and the carrier tape is fed.
  • a feeder having a tape peeling device for peeling and folding the carrier tape, wherein the tape peeling device and the one adhesive portion offset with respect to the component storage portion by feeding the carrier tape
  • a cutter member that cuts the cover tape with the component storage portion, and an end portion of the cover tape that is cut by the cutter member is peeled and folded to release the component storage portion. And removing the cover tape together with the carrier tape after removing the component from the component storage section.
  • a feeder to be able to.
  • the cover tape can be accurately peeled by the cutter member without damaging the components stored in the component storage portion. And since it does not peel the adhesion part of a cover tape, the malfunction by the fluff of the carrier tape upper surface caused by peeling an adhesion part does not generate
  • produce since it does not peel the adhesion part of a cover tape, the malfunction by the fluff of the carrier tape upper surface caused by peeling an adhesion part does not generate
  • a feature of the invention according to claim 2 is the feeder according to claim 1, wherein the peeling and folding member is configured to fold the cover tape toward a sprocket hole provided in the carrier tape.
  • the end portion of the folded cover tape fits within the end region of the carrier tape in which the sprocket holes are formed, and does not protrude from the end portion of the carrier tape.
  • a feature of the invention according to claim 3 is the feeder according to claim 1 or 2, wherein the cutter member is detachably attached to an upper portion of the feeder body.
  • the cutter member when the sharpness of the cutter member is lowered, the cutter member can be easily replaced.
  • the invention according to claim 4 is characterized in that the feeding device has two sprockets that engage with sprocket holes formed in the carrier tape, and one of the sprockets is provided at the component supply position, 4.
  • the feeder which can automatically send the carrier tape inserted in the tape insertion part to the position which engages with one sprocket provided in the component supply position. Can do.
  • the invention according to claim 5 is characterized in that the feeding device can continuously feed the two carrier tapes to the component supply position without joining the two carrier tapes. It is a feeder of description.
  • the tape peeling device described above can be applied to a feeder that can be continuously fed to a component supply position without joining carrier tapes, and does not require splicing work due to component breakage. Can be.
  • FIG. 1 is an overall plan view of a component mounting apparatus showing an embodiment of the present invention. It is a top view of a carrier tape.
  • FIG. 3 is a cross-sectional view taken along line 3-3 in FIG. It is an exploded side view of a feeder. It is a disassembled side view showing the tape insertion part of the feeder. It is a disassembled side view showing the tape insertion part of the feeder. It is a perspective view of the feeder which attached the tape peeling apparatus. It is sectional drawing which shows the state which turned up the cover tape with the tape peeling apparatus. It is a top view of the carrier tape which shows the state which turned up the cover tape.
  • the feeder 21 is detachably mounted in a plurality of slots 20 a of a component supply unit 20 provided in the component mounter 100.
  • the feeder 21 can continuously feed the two carrier tapes 900 (see FIGS. 2 and 3) to the component supply position 21a without joining them.
  • the component supply unit 20 is provided with a reel holding unit 50 that holds the first reel 810 and the second reel 820 around which the carrier tape 900 is wound in an exchangeable manner.
  • the carrier tape 900 held on the second reel 820 is automatically sent to the component supply position 21a. It has become.
  • the carrier tape 900 accommodates a large number of parts in a row. As shown in FIGS. 2 and 3, the carrier tape 900 includes a base tape 901 and a bottom tape 903.
  • the base tape 901 is made of a flexible material such as paper or resin.
  • a component storage portion 901a that stores components at a constant interval in the length direction is formed through the central portion of the base tape 901 in the width direction.
  • a sprocket hole 901b is formed through one end side in the width direction of the base tape 901 so as to have a constant interval in the length direction.
  • the bottom tape 903 is bonded to the lower surface of the base tape 901.
  • the bottom tape 903 prevents the components stored in the component storage unit 901a from dropping off.
  • the bottom tape 903 is made of a paper material, a polymer film, or the like, and is transparent or translucent.
  • a cover tape 902 covering the component storage portion 901a is bonded to the upper surface of the carrier tape 900 (base tape 901) while avoiding the sprocket hole 901b.
  • the cover tape 902 is made of a transparent polymer film, and is adhered to the carrier tape 900 by adhesive portions (adhesives) 902a and 902b on both sides of the component storage portion 901a.
  • transport direction refers to the transport direction of the carrier tape 900.
  • the right side of the paper is the front (downstream in the transport direction), and the left side of the paper is the back (upstream in the transport direction).
  • the upper side of the page is the upper side and the lower side of the page is the lower side.
  • the feeder 21 mainly includes a feeder main body 21b, a first servo motor 22, a second servo motor 23, a first gear 24, a second gear 25, a third gear 26, a fourth gear 27, a floating prevention member 28, and a torsion spring. 29, stopper member 31, upstream holding member 32, downstream holding member 33, first sprocket 61, second sprocket 62, third sprocket 63, fourth sprocket 64, rail 38, control unit 39, tape peeling device 70 It is composed of
  • the feeder 21 is inserted and inserted into a slot (not shown) from the front side.
  • a main body (hereinafter referred to as feeder main body) 21b of the feeder 21 has a flat box shape.
  • 4 to 6 are views in which the side wall of the feeder main body 21b is removed so that the internal structure of the feeder 21 can be visually recognized.
  • the rail 38 is provided at the front part supply position 21a from the rear tape insertion part 21d of the feeder main body 21b.
  • the upper surface of the rail 38 forms a conveyance path for the carrier tape 900.
  • the front portion 38a of the rail 38 is formed horizontally.
  • the rail 38 is inclined so as to gradually increase from the rear portion to the front portion 38a.
  • guide members spaced apart by a slightly larger dimension than the width dimension of the carrier tape 900 are provided on both sides of the rail 38.
  • a first sprocket 61 and a second sprocket 62 are rotatably provided.
  • a third sprocket 63 and a fourth sprocket 64 are rotatably provided on the feeder main body 21b below the rear portion of the rail 38 from the front to the rear.
  • a first engagement protrusion 61a, a second engagement protrusion 62a, and a third engagement protrusion 63a are formed on the outer periphery of each of the first sprocket 61, the second sprocket 62, and the third sprocket 63 at a predetermined angle.
  • a part of the outer periphery of the fourth sprocket 64 is provided with a fourth engagement protrusion 64a at a certain angle.
  • Each of the engagement protrusions 61a to 64a engages with the sprocket hole 901b of the carrier tape 900.
  • a first sprocket gear 61b, a second sprocket gear 62b, a third sprocket gear 63b, and a fourth sprocket gear 64b are formed inside the outer peripheral portions of the first sprocket 61 to the fourth sprocket 64, respectively.
  • a window hole 38b (see FIG. 5) is provided above the sprockets 61 to 64 of the rail 38. From the window hole 38b, the engaging protrusions 61a to 64a protrude from the rail 38.
  • the first servo motor 22 is a servo motor that rotates the first sprocket 61 and the second sprocket 62.
  • a first drive gear 22 b is provided on the rotation shaft 22 a of the first servo motor 22.
  • the first gear 24 is rotatably provided on the feeder main body 21 b below the first sprocket 61 and the second sprocket 62.
  • a first outer gear 24 a that meshes with the first drive gear 22 b is formed on the outer periphery of the first gear 24.
  • a first inner gear 24 b is formed inside the outer periphery of the first gear 24.
  • the second gear 25 is rotatably provided in the feeder main body 21b between the first sprocket 61 and the second sprocket 62 and the first gear 24.
  • the second gear 25 meshes with the first sprocket gear 61b, the second sprocket gear 62b, and the first inner gear 24b.
  • the second servomotor 23 is a servomotor that rotates the third sprocket 63 and the fourth sprocket 64.
  • a second drive gear 23 b is provided on the rotation shaft 23 a of the second servomotor 23.
  • the third gear 26 is rotatably provided on the feeder body 21 b below the third sprocket 63 and the fourth sprocket 64.
  • a third outer gear 26 a that meshes with the second drive gear 23 b is formed on the outer periphery of the third gear 26.
  • a third inner gear 26 b is formed inside the outer periphery of the third gear 26.
  • the fourth gear 27 is rotatably provided on the third sprocket 63 and the feeder main body 21b between the fourth sprocket 64 and the third gear 26.
  • the fourth gear 27 meshes with the third sprocket gear 63b, the fourth sprocket gear 64b, and the third inner gear 26b.
  • the downstream pressing member 33 has a block shape and is provided in the tape insertion portion 21d of the feeder main body 21b above the rear portion of the rail 38.
  • the downstream holding member 33 is attached to the first support member 30-1 and the second support member 30-2 attached to the feeder main body 21b via the shaft 34-1 so as to be movable in the vertical direction.
  • a coil spring 35-1 for urging the downstream pressing member 33 downward is attached to the shaft 34-1.
  • a pressing portion 33d that contacts the rail 38 on the third sprocket 63 is formed in front of the downstream pressing member 33. With such a configuration, the pressing portion 33d is separated from the rail 38. As shown in FIG. 5, an intrusion portion 33b is cut out at a lower portion of the rear end of the pressing portion 33d.
  • the upstream holding member 32 has a block shape and is provided along the upper surface of the rear portion of the rail 38.
  • the upstream side pressing member 32 is attached to the downstream side pressing member 33 downward from the rear part via a shaft 34-2 so as to be movable in the vertical direction.
  • the upstream pressing member 32 is adjacent to the rear of the pressing portion 33d.
  • a coil spring 35-2 for urging the upstream pressing member 32 downward is attached to the shaft 34-2. With such a configuration, the upstream holding member 32 is separated from the rail 38.
  • An insertion recess 32 a is formed in the lower part of the rear end of the upstream holding member 32.
  • the stopper member 31 has a block shape and is provided adjacent to the downstream side of the upstream holding member 32.
  • the stopper member 31 is swingable with a shaft support portion 31b formed at an intermediate portion thereof being pivotally supported by the downstream pressing member 33.
  • An abutting portion 31a that protrudes downward is formed at a lower portion of the stopper member 31 in front of the shaft support portion 31b.
  • the rear end of the lower portion of the stopper member 31 is a stop portion 31c.
  • a spring 36 that urges the stopper member 31 in a direction in which the abutting portion 31 a approaches the rail 38 is attached to the downstream pressing member 33.
  • the top portion of the fourth sprocket 64 is located between the front end of the downstream pressing member 33 and the rear end of the stopper member 31 in the transport direction.
  • the levitation preventing member 28 has a plate shape and is provided on the rail 38 between the third sprocket 63 and the second sprocket 62.
  • a shaft support portion 28a is formed at the front end of the levitation prevention member 28.
  • the shaft support portion 28a is supported by a shaft portion 21c provided in the feeder main body 21b so that the levitation prevention member 28 can swing. Is attached.
  • a guide portion 28 b bent upward is formed at the rear end of the levitation preventing member 28.
  • the torsion spring 29 is attached to the feeder main body 21b above the anti-floating member 28 and urges the anti-floating member 28 downward. By this torsion spring 29, the lower surface of the levitation preventing member 28 is in close contact with the upper surface of the rail 38.
  • a space 38 c is formed on the rail 38 between the second sprocket 62 and the third sprocket 63.
  • the control unit 39 controls the feeder 21 and controls the rotation of the first servo motor 22 and the second servo motor 23.
  • the control unit 39 includes a microprocessor and a driver that supplies a drive current to the servo motors 22 and 23.
  • the feeder main body 21b on the downstream side of the third sprocket 63 is provided with a first sensor 65 that detects the presence or absence of the carrier tape 900 and outputs the detection signal to the control unit 39.
  • the first sensor 65 is a sensor that detects a boundary portion between two carrier tapes (conveying tape and standby tape) 900 described later.
  • the feeder main body 21 b upstream of the second sprocket 62 is provided with a second sensor 66 that detects the presence or absence of the carrier tape 900 and outputs a detection signal to the control unit 39. The role of the second sensor 66 will be described later.
  • a tape peeling device 70 is attached to the top end of the feeder 21 to peel off one end side of the cover tape 902 of the carrier tape 900 sent to the component supply position 21a.
  • the tape peeling device 70 is provided in a main body 71 that is detachably attached to the feeder main body 21b.
  • the main body 71 has a U-shaped cross-section opened downward, and the front and rear sides of both side walls 71a and 71b of the main body 71 are fixed to both side surfaces of the feeder main body 21b by fastening means such as screws.
  • the carrier tape 900 is guided between the side walls 71 a and 71 b of the main body 71.
  • a notch 71c1 is formed at a predetermined position including the component supply position 21a so that components can be taken out from the component storage portion 901a of the carrier tape 900.
  • a cutter member 72 for cutting the cover tape 902 is attached to the upper wall 71c of the main body 71 prior to peeling the cover tape 902 by a peeling member 75 described later.
  • the cutter member 72 is integrally held by a holding bracket 73 that is detachably fixed to the upper wall 71c with bolts or the like with the cutting edge 72a facing downward.
  • the cutting edge 72 a of the cutter member 72 passes through the upper wall 71 c of the main body 71 and enters the conveyance path of the carrier tape 900.
  • the cutter member 72 is disposed so as to cut in the longitudinal direction of the tape between an adhesive portion 902a for bonding one end of the cover tape 902 and the component storage portion 901a. . That is, the cover tape 902 is cut inside the adhesive portion 902a at a position offset by a predetermined amount S1 from the opening of the component storage portion 901a to the opposite side of the sprocket hole 901b.
  • 902c of FIG.2 and FIG.3 shows the cut surface (cut
  • a plate-like peeling member 75 having a tongue 75a having a sharp tip that peels off the end of the cover tape 902 cut by the cutter member 72 from the carrier tape 900 is provided as a notch. It is fixed at an upper position of the carrier tape 900 so as to cover 71c1. As shown in FIG. 2, the tongue portion 75 a is disposed at a position spaced apart from the cutting edge 72 a of the cutter member 72 by a predetermined amount S ⁇ b> 2 in the feed direction of the carrier tape 900 (the arrow direction in FIG. 2).
  • the tongue 75a of the peeling member 75 is inserted between the end of the cover tape 902 cut by the cutter member 72 on the component storage portion 901a side and the base tape 901, and the end of the cover tape 902 by the tongue 75a. Is peeled off.
  • a folding member 76 is attached integrally to the peeling member 75 so that the end of the peeled cover tape 902 is folded back toward the sprocket hole 901 b, and the folding member 76 and the carrier tape 900 are attached.
  • a slight gap is formed between the upper surface.
  • An inclined surface 76 a that is inclined in the width direction of the cover tape 902 is formed on the folded member 76 over a predetermined length along the feed direction of the carrier tape 900.
  • the inclined surface 76 a of the folding member 73 protrudes in the width direction of the cover tape 902 with respect to the tongue portion 75 a of the peeling member 75.
  • the folding member 76 folds the end portion of the cover tape 902 peeled off by the tongue portion 75a of the peeling member 75 toward the sprocket hole 901b side while gradually rising up by the inclined surface 76a, and removes the component supplied to the component supply position 21a.
  • the upper surface of the stored component storage unit 901a is opened (exposed).
  • the cover tape 902 folded back by the inclined surface 76a of the folding member 76 is forcibly pushed into the gap between the folding member 76 and the upper surface of the carrier tape 900 (base tape 901) as shown in FIG.
  • the open state of the upper surface of the storage unit 901a is maintained.
  • the feeder 21 including the tape peeling device 70 having the above-described configuration is set in the component supply unit 20 (see FIG. 1), and the feeder 21 side from the main body side of the component mounter 100 via the communication connector 80 (see FIG. 7). Is supplied with power, and necessary information such as a feeder ID is transmitted from the feeder 21 side to the main body side of the component mounting machine 100.
  • the cover tape 902 is first cut between the component storage portion 901a and one adhesive portion 902a by the cutting edge 72a of the cutter member 72 of the tape peeling device 70.
  • the tongue portion 75a of the peeling member 75 is inserted between the cut end portion of the base tape 901 and the upper surface of the cover tape 902, and peels off (turns) the end portion of the cover tape 902, and the sprocket hole 901b. Wrap to the side.
  • the position where the cut surface (cut portion) 902c is formed in the cover tape 902 is not on the component storage portion 901a, but is a position offset from the component storage portion 901a toward the end of the carrier tape 900. There is no fear of damaging the components in the component storage portion 901a by 72.
  • the cover tape 902 when the cover tape 902 is folded back toward the sprocket hole 901b, the end of the folded cover tape 902 fits within the end region of the carrier tape 900 in which the sprocket hole 901b is formed as shown in FIG. It does not protrude from the end of the tape 900.
  • variety of the feeder 21 which mounts the carrier tape 900 can be stored in the width
  • reference numeral 74 denotes a guide for discharging the carrier tape 900 together with the cover tape 902, and is fixed to the tip of the feeder main body 21b.
  • the operation of the feeder 21 will be described.
  • the operator inserts the carrier tape 900 between the insertion recess 32a and the rear end of the rail 38 shown in FIG.
  • the fourth engagement protrusion 64 a is engaged with the sprocket hole 901 b formed at the tip of the inserted carrier tape 900, and the carrier tape 900 is conveyed to the third sprocket 63 by the fourth sprocket 64. Since the fourth engagement protrusion 64a is formed only on a part of the outer periphery of the fourth sprocket 64, the fourth engagement protrusion 64a is engaged with the sprocket hole 901b formed at the tip of the inserted carrier tape 900. When this occurs, the carrier tape 900 intermittently moves to the third sprocket 63 side. For this reason, it is safe because the carrier tape 900 is not suddenly pulled into the third sprocket 63 side.
  • the leading end of the carrier tape 900 fed downstream by the fourth sprocket 64 enters the lower part of the pressing part 33d from the intrusion part 33b. Then, when the sprocket hole 901 b formed in the leading portion of the carrier tape 900 engages with the third engagement protrusion 63 a, the carrier tape 900 is conveyed to the second sprocket 62 by the third sprocket 63. Since the third engagement protrusion 63a is formed on the entire outer periphery of the third sprocket 63, the carrier tape 900 is transported to the second sprocket 62 side in a short time. The carrier tape 900 is pressed from above by the pressing portion 33d so that the engagement between the sprocket hole 901b and the third engagement protrusion 36a is not released.
  • the leading end of the carrier tape 900 enters under the levitation preventing member 28 from between the guide portion 28b and the rail 38.
  • the tip of the carrier tape 900 is conveyed to the second sprocket 62 while being prevented from rising from the rail 38 by the levitation preventing member 28.
  • the first servo motor 22 and the second servo motor 23 intermittently rotate the sprockets 61 to 64 by the component pitch.
  • the carrier tape 900 is sent to the tape peeling device 70 by the second sprocket 62, and the carrier tape 900 is sent by the tape peeling device 70.
  • the cover tape 902 is peeled off.
  • the components stored in the carrier tape 900 are sequentially positioned and supplied to the component supply position 21a by the first sprocket 61. Is done.
  • the carrier tape 900 that is being transported is referred to as a transport tape 910
  • the carrier tape 900 that is waiting is referred to as a standby tape 920, so that the two carrier tapes 900 are distinguished.
  • the transport tape 910 When the transport tape 910 is transported by the feeder 21, as shown in FIG. 5, the transport tape 910 presses the contact portion 31 a, and the stopper member 31 resists the biasing force of the spring 36 and stops. 31 c swings in the direction approaching the rail 38, and the rear lower end of the stopper member 31 comes into contact with the upper surface of the transport tape 910.
  • the operator inserts the standby tape 920 between the insertion recess 32a and the transport tape 910. Then, since the rear lower end of the stopper member 31 is in contact with the upper surface of the transport tape 910, the leading end of the standby tape 920 comes into contact with the stop portion 31c of the stopper member 31, and the standby tape 920 is prevented from being conveyed downstream.
  • the standby tape 920 waits on the transport tape 910.
  • the standby tape 920 is pressed against the transport tape 910 by the upstream pressing member 32. For this reason, lifting from the transport tape 910 at the front end of the standby tape 920 is prevented, and entry between the front end of the upstream pressing member 32 at the front end of the standby tape 920 and the rear end of the stopper member 31 is prevented.
  • the transport tape 910 is wound around a reel 810 on the front side.
  • the standby tape 920 is wound around a rear reel 820.
  • the standby tape 920 is placed on the rail 38, and the leading end of the standby tape 920 is placed.
  • the sprocket hole 901b formed in the second portion engages with the fourth engagement protrusion 64a.
  • tip of the carrier tape 900 supplied with the 4th sprocket 64 penetrate
  • the carrier tape 900 When the sprocket hole 901b formed in the leading portion of the carrier tape 900 engages with the third engagement protrusion 63a, the carrier tape 900 is conveyed to the second sprocket 62 by the third sprocket 63, and the parts are supplied as described above. It is conveyed to position 21a.
  • the stopper member 31 When the leading end of the carrier tape 900 that is the standby tape 920 presses the contact portion 31a, the stopper member 31 resists the biasing force of the spring 36 and the stop portion 31c swings in the direction approaching the upper surface of the rail 38. The rear lower end of the stopper member 31 comes into contact with a new transport tape 910 (old standby tape 920).
  • the operator removes the used reel 810 to which the entire transport tape 910 has been supplied from the reel holding unit 50 and holds the reel 820 around which a new standby tape 920 is wound on the reel holding unit 50. . Then, the operator inserts the tip of a new standby tape 920 between the insertion recess 32a and the transport tape 910, and sets a new standby tape 920. As described above, since the rear lower end of the stopper member 31 is in contact with the new transport tape 910, the tip of the new standby tape 920 is in contact with the stop portion 31c of the stopper member 31, and the downstream of the standby tape 920 is moved downstream. The conveyance is blocked and the standby tape 920 is waited on the conveyance tape 910.
  • the tape peeling device 70 is configured to cut the cover tape between the one adhesive portion 902a and the component storage portion 901a by feeding the carrier tape 900, and the cutter member 72. And the peeling member 75 that peels off the end portion of the cover tape 902 cut by the step and opens the component storage portion 901a.
  • the cutter member 72 damages the component stored in the component storage portion 901a.
  • the cover tape 902 can be accurately peeled without any problems.
  • the cover tape 902 since the cover tape 902 is folded back to the sprocket hole 901b side provided in the carrier tape 900, the end of the folded cover tape 902 forms the carrier tape 900 in which the sprocket hole 901b is formed.
  • the carrier tape 900 and does not protrude from the end of the carrier tape 900.
  • variety of the feeder 21 which mounts the carrier tape 900 can be stored in the width
  • the cutter member 72 since the cutter member 72 is detachably attached to the upper wall 71c of the feeder main body 21b, the cutter member 72 can be easily replaced when the sharpness of the cutter member 72 decreases. be able to.
  • the cover tape 902 is cut by the cutter member 72.
  • the cover tape 902 is cut into a predetermined depth. You may make it enter. Even in this case, the cover tape 902 can be peeled off without much resistance by the tongue 75a of the peeling member 75.
  • peeling member 75 and the folding member 76 are configured as separate members.
  • the peeling member 75 and the folding member 76 may be integrally formed.
  • the sprocket 61 (62) that engages with the carrier tape 900 and sends the components stored in the carrier tape 900 to the component supply position 21a, and the carrier tape 900 that waits and engages with the carrier tape 900.
  • the carrier tape 900 is continuously fed to the component supply position 21a without joining the two carrier tapes 900 by the feeder 21 having the sprocket 63 (64) for feeding the carrier tape 900 to the position where the carrier tape 900 is engaged with the sprocket 61. Stated. This eliminates the need for splicing work due to component breakage, and prevents the component mounter from being stopped by splicing.
  • the present invention is not limited to one that continuously feeds two carrier tapes 900 to the component supply position 21a without joining them, and a feeding device that can automatically convey the carrier tape 900 to the component supply position 21a. If it is provided, it can be applied.
  • the present invention is not limited to the configurations described in the above-described embodiments, and can take various forms without departing from the gist of the present invention described in the claims. .
  • the feeder according to the present invention is suitable for use in a component mounting machine for mounting a component housed in a carrier tape on a circuit board.
  • SYMBOLS 20 ... Component supply part, 21 ... Feeder, 21a ... Component supply position, 21b ... Feeder main body, 21d ... Tape insertion part, 22, 23, 61-64 ... Feed device, 61-64 ... Sprocket, 70 ... Tape peeling device, 72 ... Cutter member, 72a ... Blade edge, 75 ... Peeling member, 75a ... Tongue part, 76 ... Folding member, 900 ... Carrier tape, 901a ... Component storage part, 901b ... Sprocket hole, 902 ... Cover tape, 902a, 902b ... Adhesion Part, 902c ... notch part.

Abstract

In the present invention there are provided: a cutter member (72) that, in accordance with the sending of a carrier tape (900), cuts a cover tape (902) between a component housing portion (901a) and an adhesive portion (902a) which is one of two that are offset relative to the component housing portion (901a); and peeling and back-folding members (75, 76) whereby the edge of the cover tape (902) cut by the cutter member (72) is peeled and folded back towards a sprocket hole (901b) side so as to open the component housing portion (901a). After a component is removed from the component housing portion (901a), the cover tape (902) and carrier tape (900) can be discarded together. This provides a feeder capable of peeling the cover tape (902) accurately without damaging the component with the cutter member (72).

Description

フィーダfeeder
 本発明は、キャリアテープに接着されたカバーテープを剥離するテープ剥離装置を備えたフィーダに関するものである。 The present invention relates to a feeder having a tape peeling device for peeling a cover tape bonded to a carrier tape.
 キャリアテープに収納された部品を回路基板に実装する部品実装機においては、フィーダによってキャリアテープが送られるようになっており、このキャリアテープに、部品を収納した部品収納部を閉塞するカバーテープが接着されている。このため、フィーダには、部品収納部より部品を取り出す際に、カバーテープをキャリアテープより剥離して部品収納部を開放させるテープ剥離装置が備えられている。 In a component mounter that mounts a component housed in a carrier tape on a circuit board, the carrier tape is sent by a feeder, and a cover tape that closes a component housing portion that houses the component is attached to the carrier tape. It is glued. For this reason, the feeder is provided with a tape peeling device that peels the cover tape from the carrier tape to open the component storage portion when taking out the component from the component storage portion.
 カバーテープは、一般に部品収納部の両側で接着部(接着剤)によって接着され、テープ剥離装置は、キャリアテープの上面とカバーテープとの間の接着部に介入してカバーテープを剥離する剥離部材を有している。このため、剥離部材によってカバーテープを剥離する際の剥離抵抗によってキャリアテープの送り精度が不安定となる。 In general, the cover tape is bonded by adhesive portions (adhesives) on both sides of the component housing portion, and the tape peeling device is a peeling member that intervenes in the adhesive portion between the upper surface of the carrier tape and the cover tape to peel the cover tape. have. For this reason, the feeding accuracy of the carrier tape becomes unstable due to the peeling resistance when the cover tape is peeled off by the peeling member.
 また、キャリアテープのベーステープが紙によって構成されている場合には、接着部を剥離することによって、キャリアテープ(ベーステープ)の上面が毛羽立ち、部品収納部に収納した部品を吸着する際に、部品が毛羽に引っ掛かることが起こり得る。また、カバーテープの剥離によってキャリアテープが帯電し、部品がキャリアテープに引き寄せられることもある。これらによって、部品の吸着が不安定となる。 In addition, when the base tape of the carrier tape is made of paper, by peeling the adhesive portion, the upper surface of the carrier tape (base tape) is fluffed and adsorbs the component stored in the component storage portion. Parts can get caught on the fluff. Further, the carrier tape may be charged by peeling off the cover tape, and the parts may be attracted to the carrier tape. As a result, the adsorption of the components becomes unstable.
 ところで、特許文献1には、カバーテープの中央をカッタによって切断し、カバーテープを両側に折り返して部品収納部を開放させる部品供給装置が記載されている。特許文献1に記載の部品供給装置によれば、接着部を剥離することによる悪影響、すなわち、上記した剥離抵抗が大きくなったり、キャリアテープの上面が毛羽立つ等の不具合を解消することができる。 Incidentally, Patent Document 1 describes a component supply device that cuts the center of a cover tape with a cutter and folds the cover tape to both sides to open the component storage unit. According to the component supply apparatus described in Patent Document 1, it is possible to eliminate the adverse effects caused by peeling off the adhesive portion, that is, the above-described problems such as an increase in peeling resistance and fluffing of the upper surface of the carrier tape.
特開2010-199567号公報JP 2010-199567 A
 しかしながら、特許文献1に記載の部品供給装置においては、カバーテープの中央部をカッタによって切断する、言い換えれば、部品収納部の上方位置で、カバーテープを切断するようになっているため、カッタによって、部品収納部に収納された部品を傷付けるおそれがある。この場合、切断装置の刃を、カバーテープの下面側に向かうように上向きにし、切断装置の刃が部品収納部内の部品に直接作用することがないようにしても、切断装置の刃の背面側が部品収納部内の部品に接触することは避けられず、部品を傷付けることを確実に防ぐことができない。 However, in the component supply device described in Patent Document 1, the center portion of the cover tape is cut with a cutter, in other words, the cover tape is cut at a position above the component storage portion. There is a risk of damaging the components stored in the component storage section. In this case, even if the blade of the cutting device is turned upward so as to face the lower surface side of the cover tape, and the blade of the cutting device does not directly act on the components in the component storage unit, the back side of the blade of the cutting device is Contact with the components in the component storage unit is inevitable, and it is impossible to reliably prevent the components from being damaged.
 本発明は、上記した課題に鑑みてなされたもので、部品収納部に対してオフセットした位置でカバーテープを切れ込みを入れるようにしたテープ剥離装置を備えたフィーダを提供することを目的とするものである。 The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a feeder having a tape peeling device in which a cover tape is cut at a position offset with respect to a component storage unit. It is.
 上記の課題を解決するため、請求項1に係る発明の特徴は、カバーテープを部品収納部の両側で接着部によって接着したキャリアテープを、部品供給位置に送る送り装置と、前記キャリアテープの送りによって、前記キャリアテープを剥離して折り返すテープ剥離装置とを備えたフィーダであって、前記テープ剥離装置は、前記キャリアテープの送りによって、前記部品収納部に対してオフセットした前記一方の接着部と前記部品収納部との間で、前記カバーテープに切れ込みを入れるカッタ部材と、前記カッタ部材によって切れ込まれた前記カバーテープの端部を剥離して折り返し、前記部品収納部を開放する剥離及び折り返し部材とを備え、前記部品収納部より部品を取り出した後、前記カバーテープを前記キャリアテープと一緒に排出できるようにしたフィーダである。 In order to solve the above-mentioned problems, the invention according to claim 1 is characterized in that a carrier tape in which a cover tape is bonded to both sides of a component storage portion by an adhesive portion is sent to a component supply position, and the carrier tape is fed. A feeder having a tape peeling device for peeling and folding the carrier tape, wherein the tape peeling device and the one adhesive portion offset with respect to the component storage portion by feeding the carrier tape A cutter member that cuts the cover tape with the component storage portion, and an end portion of the cover tape that is cut by the cutter member is peeled and folded to release the component storage portion. And removing the cover tape together with the carrier tape after removing the component from the component storage section. A feeder to be able to.
 請求項1に係る発明によれば、カッタ部材によって、部品収納部に収納された部品を傷付けることがなく、カバーテープを的確に剥離することができる。しかも、カバーテープの接着部を剥離するものでないので、接着部を剥離することによって引き起こされるキャリアテープ上面の毛羽立ちによる不具合も発生することがない。 According to the first aspect of the present invention, the cover tape can be accurately peeled by the cutter member without damaging the components stored in the component storage portion. And since it does not peel the adhesion part of a cover tape, the malfunction by the fluff of the carrier tape upper surface caused by peeling an adhesion part does not generate | occur | produce.
 請求項2に係る発明の特徴は、前記剥離及び折り返し部材は、前記カバーテープを、前記キャリアテープに設けたスプロケット穴側に折り返すように構成された請求項1に記載のフィーダである。 A feature of the invention according to claim 2 is the feeder according to claim 1, wherein the peeling and folding member is configured to fold the cover tape toward a sprocket hole provided in the carrier tape.
 請求項2に係る発明によれば、折り返したカバーテープの端部が、スプロケット穴を形成したキャリアテープの端部領域内に収まり、キャリアテープの端部よりはみ出すことがない。これにより、キャリアテープを装着するフィーダの幅を、キャリアテープの幅相当に収めることができ、フィーダの幅寸法の増大を抑制できる。 According to the second aspect of the present invention, the end portion of the folded cover tape fits within the end region of the carrier tape in which the sprocket holes are formed, and does not protrude from the end portion of the carrier tape. Thereby, the width | variety of the feeder which mounts a carrier tape can be stored in the width | variety equivalent to a carrier tape, and the increase in the width dimension of a feeder can be suppressed.
 請求項3に係る発明の特徴は、前記カッタ部材は、フィーダ本体の上部に着脱可能に取付けられた請求項1または請求項2に記載のフィーダである。 A feature of the invention according to claim 3 is the feeder according to claim 1 or 2, wherein the cutter member is detachably attached to an upper portion of the feeder body.
 請求項3に係る発明によれば、カッタ部材の切れ味が低下した際に、カッタ部材を容易に交換することができる。 According to the invention of claim 3, when the sharpness of the cutter member is lowered, the cutter member can be easily replaced.
 請求項4に係る発明の特徴は、前記送り装置は、前記キャリアテープに形成したスプロケット穴に係合するスプロケットを2か所に有し、一方のスプロケットは、前記部品供給位置に設けられ、他方のスプロケットは、テープ挿入部に設けられ、前記テープ挿入部に挿入された前記キャリアテープが、前記他方のスプロケットによって前記一方のスプロケットに係合する位置まで送られる請求項1ないし請求項3のいずれか1項に記載のフィーダである。 The invention according to claim 4 is characterized in that the feeding device has two sprockets that engage with sprocket holes formed in the carrier tape, and one of the sprockets is provided at the component supply position, 4. The sprocket according to claim 1, wherein the sprocket is provided at a tape insertion portion, and the carrier tape inserted into the tape insertion portion is fed to a position where the carrier tape is engaged with the one sprocket by the other sprocket. The feeder according to item 1.
 請求項4に係る発明によれば、テープ挿入部に挿入されたキャリアテープを、部品供給位置に設けられた一方のスプロケットに係合する位置まで、自動的に送ることができるフィーダに適用することができる。 According to the invention which concerns on Claim 4, it applies to the feeder which can automatically send the carrier tape inserted in the tape insertion part to the position which engages with one sprocket provided in the component supply position. Can do.
 請求項5に係る発明の特徴は、前記送り装置は、2つの前記キャリアテープをつなぎ合わせることなく前記部品供給位置に連続して送ることができる請求項1ないし請求項3のいずれか1項に記載のフィーダである。 The invention according to claim 5 is characterized in that the feeding device can continuously feed the two carrier tapes to the component supply position without joining the two carrier tapes. It is a feeder of description.
 請求項5に係る発明によれば、上記したテープ剥離装置を、キャリアテープをつなぎ合わせることなく部品供給位置に連続して送ることができるフィーダに適用することができ、部品切れによるスプライシング作業を不要にすることができる。 According to the fifth aspect of the present invention, the tape peeling device described above can be applied to a feeder that can be continuously fed to a component supply position without joining carrier tapes, and does not require splicing work due to component breakage. Can be.
本発明の実施の形態を示す部品実装装置の全体平面図である。1 is an overall plan view of a component mounting apparatus showing an embodiment of the present invention. キャリアテープの上面図である。It is a top view of a carrier tape. 図2の3-3線に沿って切断した断面図である。FIG. 3 is a cross-sectional view taken along line 3-3 in FIG. フィーダの分解側面図である。It is an exploded side view of a feeder. フィーダのテープ挿入部を表した分解側面図である。It is a disassembled side view showing the tape insertion part of the feeder. フィーダのテープ挿入部を表した分解側面図である。It is a disassembled side view showing the tape insertion part of the feeder. テープ剥離装置を取付けたフィーダの斜視図である。It is a perspective view of the feeder which attached the tape peeling apparatus. テープ剥離装置によってカバーテープを折り返した状態を示す断面図である。It is sectional drawing which shows the state which turned up the cover tape with the tape peeling apparatus. カバーテープを折り返した状態を示すキャリアテープの上面図である。It is a top view of the carrier tape which shows the state which turned up the cover tape.
 以下、図面を用いて、本実施の形態に係るフィーダ21について説明する。図1に示すように、フィーダ21は、部品実装機100に設けられた部品供給部20の複数のスロット20aに着脱可能に装着される。 Hereinafter, the feeder 21 according to the present embodiment will be described with reference to the drawings. As shown in FIG. 1, the feeder 21 is detachably mounted in a plurality of slots 20 a of a component supply unit 20 provided in the component mounter 100.
 本実施の形態においては、フィーダ21は、2つのキャリアテープ900(図2及び図3参照)をつなぎ合わせることなく部品供給位置21aに連続して送ることが可能になっている。そのために、部品供給部20には、キャリアテープ900が巻回された第1リール810及び第2リール820を交換可能に保持するリール保持部50が設けられている。そして、第1リール810に保持されたキャリアテープ900に収納された電子部品等の部品がなくなると、第2リール820に保持されたキャリアテープ900が部品供給位置21aに自動的に送られるようになっている。 In the present embodiment, the feeder 21 can continuously feed the two carrier tapes 900 (see FIGS. 2 and 3) to the component supply position 21a without joining them. For this purpose, the component supply unit 20 is provided with a reel holding unit 50 that holds the first reel 810 and the second reel 820 around which the carrier tape 900 is wound in an exchangeable manner. When there are no more electronic components or the like stored in the carrier tape 900 held on the first reel 810, the carrier tape 900 held on the second reel 820 is automatically sent to the component supply position 21a. It has become.
 キャリアテープ900は、多数の部品を一列に収容するものである。キャリアテープ900は、図2及び図3に示すように、ベーステープ901、ボトムテープ903を備えている。ベーステープ901は、紙材や樹脂等の柔軟な材料で構成されている。ベーステープ901の幅方向の中央部には、長さ方向に一定間隔をおいて部品を収納する部品収納部901aが貫通形成されている。ベーステープ901の幅方向の一端側には、長さ方向に一定の間隔を有してスプロケット穴901bが貫通形成されている。 The carrier tape 900 accommodates a large number of parts in a row. As shown in FIGS. 2 and 3, the carrier tape 900 includes a base tape 901 and a bottom tape 903. The base tape 901 is made of a flexible material such as paper or resin. A component storage portion 901a that stores components at a constant interval in the length direction is formed through the central portion of the base tape 901 in the width direction. A sprocket hole 901b is formed through one end side in the width direction of the base tape 901 so as to have a constant interval in the length direction.
 ボトムテープ903は、ベーステープ901の下面に接着されている。ボトムテープ903によって、部品収納部901aに収納された部品の脱落が防止される。ボトムテープ903は、紙材や高分子フィルム等で構成されていて、透明又は半透明となっている。 The bottom tape 903 is bonded to the lower surface of the base tape 901. The bottom tape 903 prevents the components stored in the component storage unit 901a from dropping off. The bottom tape 903 is made of a paper material, a polymer film, or the like, and is transparent or translucent.
 キャリアテープ900(ベーステープ901)の上面には、部品収納部901aを覆うカバーテープ902が、スプロケット穴901bを避けて接着されている。カバーテープ902は、透明な高分子フィルムからなり、部品収納部901aの両側で接着部(接着剤)902a、902bによってキャリアテープ900上に接着されている。 A cover tape 902 covering the component storage portion 901a is bonded to the upper surface of the carrier tape 900 (base tape 901) while avoiding the sprocket hole 901b. The cover tape 902 is made of a transparent polymer film, and is adhered to the carrier tape 900 by adhesive portions (adhesives) 902a and 902b on both sides of the component storage portion 901a.
 次に、フィーダ21の具体例について、図4~図6を用いて説明する。なお、以下の説明において「搬送方向」とは、キャリアテープ900の搬送方向を指す。また、図4~図6において、紙面右側を前方(搬送方向下流側)とし、紙面左側を後方(搬送方向上流側)とする。また、図4~図6において、紙面上方を上方とし、紙面下方を下方とする。 Next, a specific example of the feeder 21 will be described with reference to FIGS. In the following description, “transport direction” refers to the transport direction of the carrier tape 900. Also, in FIGS. 4 to 6, the right side of the paper is the front (downstream in the transport direction), and the left side of the paper is the back (upstream in the transport direction). Also, in FIGS. 4 to 6, the upper side of the page is the upper side and the lower side of the page is the lower side.
 フィーダ21は、主に、フィーダ本体21b、第1サーボモータ22、第2サーボモータ23、第1ギヤ24、第2ギヤ25、第3ギヤ26、第4ギヤ27、浮上防止部材28、トーションスプリング29、ストッパー部材31、上流側押さえ部材32、下流側押さえ部材33、第1スプロケット61、第2スプロケット62、第3スプロケット63、第4スプロケット64、レール38、制御部39、テープ剥離装置70とから構成されている。 The feeder 21 mainly includes a feeder main body 21b, a first servo motor 22, a second servo motor 23, a first gear 24, a second gear 25, a third gear 26, a fourth gear 27, a floating prevention member 28, and a torsion spring. 29, stopper member 31, upstream holding member 32, downstream holding member 33, first sprocket 61, second sprocket 62, third sprocket 63, fourth sprocket 64, rail 38, control unit 39, tape peeling device 70 It is composed of
 フィーダ21は、その前方側から図略のスロットに差し込まれて装着されるようになっている。フィーダ21の本体(以下、フィーダ本体という)21bは、扁平な箱形である。なお、図4~図6は、フィーダ本体21bの側壁を除去して、フィーダ21の内部構造が視認できるようにした図である。 The feeder 21 is inserted and inserted into a slot (not shown) from the front side. A main body (hereinafter referred to as feeder main body) 21b of the feeder 21 has a flat box shape. 4 to 6 are views in which the side wall of the feeder main body 21b is removed so that the internal structure of the feeder 21 can be visually recognized.
 レール38は、フィーダ本体21bの後部のテープ挿入部21dから前部の部品供給位置21aに設けられている。レール38は、その上面がキャリアテープ900の搬送路を構成している。レール38の前部38aは、水平に形成されている。本実施の形態では、レール38は、その後部から前部38aの手前まで徐々に高くなるように傾斜している。なお、図示はしていないが、レール38の両側には、キャリアテープ900の幅寸法よりも僅かに大きい寸法で離間したガイド部材が設けられている。 The rail 38 is provided at the front part supply position 21a from the rear tape insertion part 21d of the feeder main body 21b. The upper surface of the rail 38 forms a conveyance path for the carrier tape 900. The front portion 38a of the rail 38 is formed horizontally. In the present embodiment, the rail 38 is inclined so as to gradually increase from the rear portion to the front portion 38a. Although not shown, guide members spaced apart by a slightly larger dimension than the width dimension of the carrier tape 900 are provided on both sides of the rail 38.
 レール38の前部38aの下方のフィーダ本体21bには、つまり、フィーダ本体21bの部品供給位置21aに隣接する位置には、前方から後方(搬送方向下流側から上流側)に向かってそれぞれ、第1スプロケット61及び第2スプロケット62が回転可能に設けられている。レール38の後部の下方のフィーダ本体21bには、前方から後方に向かってそれぞれ、第3スプロケット63及び第4スプロケット64が回転可能に設けられている。第1スプロケット61、第2スプロケット62、及び第3スプロケット63のそれぞれの外周には、一定角度をおいて、第1係合突起61a、第2係合突起62a、第3係合突起63aが形成されている。第4スプロケット64の外周の一部には、一定角度をおいて第4係合突起64aが設けられている。それぞれの係合突起61a~64aは、キャリアテープ900のスプロケット穴901bと係合する。 In the feeder main body 21b below the front portion 38a of the rail 38, that is, in a position adjacent to the component supply position 21a of the feeder main body 21b, from the front to the rear (from the downstream side in the conveying direction to the upstream side), respectively. A first sprocket 61 and a second sprocket 62 are rotatably provided. A third sprocket 63 and a fourth sprocket 64 are rotatably provided on the feeder main body 21b below the rear portion of the rail 38 from the front to the rear. A first engagement protrusion 61a, a second engagement protrusion 62a, and a third engagement protrusion 63a are formed on the outer periphery of each of the first sprocket 61, the second sprocket 62, and the third sprocket 63 at a predetermined angle. Has been. A part of the outer periphery of the fourth sprocket 64 is provided with a fourth engagement protrusion 64a at a certain angle. Each of the engagement protrusions 61a to 64a engages with the sprocket hole 901b of the carrier tape 900.
 第1スプロケット61~第4スプロケット64の外周部よりも内側には、それぞれ、第1スプロケットギヤ61b、第2スプロケットギヤ62b、第3スプロケットギヤ63b、第4スプロケットギヤ64bが形成されている。なお、レール38の各スプロケット61~64の上方には、窓穴38b(図5参照)が設けられている。この窓穴38bから、各係合突起61a~64aがレール38上から突出する。 A first sprocket gear 61b, a second sprocket gear 62b, a third sprocket gear 63b, and a fourth sprocket gear 64b are formed inside the outer peripheral portions of the first sprocket 61 to the fourth sprocket 64, respectively. A window hole 38b (see FIG. 5) is provided above the sprockets 61 to 64 of the rail 38. From the window hole 38b, the engaging protrusions 61a to 64a protrude from the rail 38.
 第1サーボモータ22は、第1スプロケット61及び第2スプロケット62を回転させるサーボモータである。第1サーボモータ22の回転軸22aには、第1ドライブギヤ22bが設けられている。第1ギヤ24は、第1スプロケット61及び第2スプロケット62の下方のフィーダ本体21bに回転可能に設けられている。第1ギヤ24に外周には、第1ドライブギヤ22bと噛合する第1外側ギヤ24aが形成されている。第1ギヤ24の外周よりも内側には、第1内側ギヤ24bが形成されている。 The first servo motor 22 is a servo motor that rotates the first sprocket 61 and the second sprocket 62. A first drive gear 22 b is provided on the rotation shaft 22 a of the first servo motor 22. The first gear 24 is rotatably provided on the feeder main body 21 b below the first sprocket 61 and the second sprocket 62. A first outer gear 24 a that meshes with the first drive gear 22 b is formed on the outer periphery of the first gear 24. A first inner gear 24 b is formed inside the outer periphery of the first gear 24.
 第2ギヤ25は、第1スプロケット61及び第2スプロケット62と第1ギヤ24の間のフィーダ本体21bに回転可能に設けられている。第2ギヤ25は、第1スプロケットギヤ61b、第2スプロケットギヤ62b、及び第1内側ギヤ24bと噛合している。このような構成によって、第1サーボモータ22の回転が減速されて第1スプロケット61及び第2スプロケット62に伝達されて、第1スプロケット61及び第2スプロケット62が同期して回転する。 The second gear 25 is rotatably provided in the feeder main body 21b between the first sprocket 61 and the second sprocket 62 and the first gear 24. The second gear 25 meshes with the first sprocket gear 61b, the second sprocket gear 62b, and the first inner gear 24b. With such a configuration, the rotation of the first servomotor 22 is decelerated and transmitted to the first sprocket 61 and the second sprocket 62, and the first sprocket 61 and the second sprocket 62 rotate in synchronization.
 第2サーボモータ23は、第3スプロケット63及び第4スプロケット64を回転させるサーボモータである。第2サーボモータ23の回転軸23aには、第2ドライブギヤ23bが設けられている。第3ギヤ26は、第3スプロケット63及び第4スプロケット64の下方のフィーダ本体21bに回転可能に設けられている。第3ギヤ26に外周には、第2ドライブギヤ23bと噛合する第3外側ギヤ26aが形成されている。第3ギヤ26の外周よりも内側には、第3内側ギヤ26bが形成されている。 The second servomotor 23 is a servomotor that rotates the third sprocket 63 and the fourth sprocket 64. A second drive gear 23 b is provided on the rotation shaft 23 a of the second servomotor 23. The third gear 26 is rotatably provided on the feeder body 21 b below the third sprocket 63 and the fourth sprocket 64. A third outer gear 26 a that meshes with the second drive gear 23 b is formed on the outer periphery of the third gear 26. A third inner gear 26 b is formed inside the outer periphery of the third gear 26.
 第4ギヤ27は、第3スプロケット63及び第4スプロケット64と第3ギヤ26の間のフィーダ本体21bに回転可能に設けられている。第4ギヤ27は、第3スプロケットギヤ63b、第4スプロケットギヤ64b、及び第3内側ギヤ26bと噛合している。このような構成によって、第2サーボモータ23の回転が減速されて第3スプロケット63及び第4スプロケット64に伝達されて、第3スプロケット63及び第4スプロケット64及が同期して回転する。 The fourth gear 27 is rotatably provided on the third sprocket 63 and the feeder main body 21b between the fourth sprocket 64 and the third gear 26. The fourth gear 27 meshes with the third sprocket gear 63b, the fourth sprocket gear 64b, and the third inner gear 26b. With such a configuration, the rotation of the second servomotor 23 is decelerated and transmitted to the third sprocket 63 and the fourth sprocket 64, and the third sprocket 63 and the fourth sprocket 64 and the like rotate synchronously.
 下流側押さえ部材33は、ブロック状であり、レール38後部の上方に、フィーダ本体21bのテープ挿入部21dに設けられている。下流側押さえ部材33は、フィーダ本体21bに取り付けられた第1支持部材30-1及び第2支持部材30-2に、シャフト34-1を介して、上下方向移動可能に取り付けられている。シャフト34-1には、下流側押さえ部材33を下方に付勢するコイルスプリング35-1が取り付けられている。下流側押さえ部材33の前方には、第3スプロケット63上においてレール38と当接する押さえ部33dが形成されている。このような構成によって、押さえ部33dは、レール38から離接する。図5に示すように、押さえ部33dの後端下部には、侵入部33bが切欠形成されている。 The downstream pressing member 33 has a block shape and is provided in the tape insertion portion 21d of the feeder main body 21b above the rear portion of the rail 38. The downstream holding member 33 is attached to the first support member 30-1 and the second support member 30-2 attached to the feeder main body 21b via the shaft 34-1 so as to be movable in the vertical direction. A coil spring 35-1 for urging the downstream pressing member 33 downward is attached to the shaft 34-1. In front of the downstream pressing member 33, a pressing portion 33d that contacts the rail 38 on the third sprocket 63 is formed. With such a configuration, the pressing portion 33d is separated from the rail 38. As shown in FIG. 5, an intrusion portion 33b is cut out at a lower portion of the rear end of the pressing portion 33d.
 上流側押さえ部材32は、ブロック状であり、レール38の後部上面に沿って設けられている。上流側押さえ部材32は、下流側押さえ部材33の後部から下方に、シャフト34-2を介して、上下方向移動可能に取り付けられている。上流側押さえ部材32は、押さえ部33dの後方に隣接している。シャフト34-2には、上流側押さえ部材32を下方に付勢するコイルスプリング35-2が取り付けられている。このような構成によって、上流側押さえ部材32は、レール38から離接する。上流側押さえ部材32の後端の下部には、挿入凹部32aが切欠形成されている。 The upstream holding member 32 has a block shape and is provided along the upper surface of the rear portion of the rail 38. The upstream side pressing member 32 is attached to the downstream side pressing member 33 downward from the rear part via a shaft 34-2 so as to be movable in the vertical direction. The upstream pressing member 32 is adjacent to the rear of the pressing portion 33d. A coil spring 35-2 for urging the upstream pressing member 32 downward is attached to the shaft 34-2. With such a configuration, the upstream holding member 32 is separated from the rail 38. An insertion recess 32 a is formed in the lower part of the rear end of the upstream holding member 32.
 図5に示すように、ストッパー部材31は、ブロック状であり、上流側押さえ部材32の下流側に隣接して設けられている。ストッパー部材31は、その中間部分に形成された軸支部31bが下流側押さえ部材33に軸支されて、揺動可能となっている。ストッパー部材31の軸支部31bよりも前方の下部は、下方に突出形成された当接部31aが形成されている。ストッパー部材31の下部の後端は、停止部31cとなっている。 As shown in FIG. 5, the stopper member 31 has a block shape and is provided adjacent to the downstream side of the upstream holding member 32. The stopper member 31 is swingable with a shaft support portion 31b formed at an intermediate portion thereof being pivotally supported by the downstream pressing member 33. An abutting portion 31a that protrudes downward is formed at a lower portion of the stopper member 31 in front of the shaft support portion 31b. The rear end of the lower portion of the stopper member 31 is a stop portion 31c.
 下流側押さえ部材33には、ストッパー部材31を、当接部31aがレール38に近接する方向に付勢するスプリング36が取り付けられている。図5に示すように、搬送方向に関し、下流側押さえ部材33の前端とストッパー部材31の後端との間に、第4スプロケット64の頂部が位置している。 A spring 36 that urges the stopper member 31 in a direction in which the abutting portion 31 a approaches the rail 38 is attached to the downstream pressing member 33. As shown in FIG. 5, the top portion of the fourth sprocket 64 is located between the front end of the downstream pressing member 33 and the rear end of the stopper member 31 in the transport direction.
 図4に示すように、浮上防止部材28は、板状であり、第3スプロケット63と第2スプロケット62の間のレール38上に沿って設けられている。浮上防止部材28の前端には、軸支部28aが形成され、この軸支部28aが、フィーダ本体21bに設けられた軸部21cに軸支されて、浮上防止部材28が揺動可能にフィーダ本体21bに取り付けられている。浮上防止部材28の後端には、上方に曲げられた案内部28bが形成されている。トーションスプリング29は、浮上防止部材28の上方のフィーダ本体21bに取り付けられ、浮上防止部材28を下方に付勢している。このトーションスプリング29によって、浮上防止部材28の下面は、レール38の上面に密接されている。 As shown in FIG. 4, the levitation preventing member 28 has a plate shape and is provided on the rail 38 between the third sprocket 63 and the second sprocket 62. A shaft support portion 28a is formed at the front end of the levitation prevention member 28. The shaft support portion 28a is supported by a shaft portion 21c provided in the feeder main body 21b so that the levitation prevention member 28 can swing. Is attached. A guide portion 28 b bent upward is formed at the rear end of the levitation preventing member 28. The torsion spring 29 is attached to the feeder main body 21b above the anti-floating member 28 and urges the anti-floating member 28 downward. By this torsion spring 29, the lower surface of the levitation preventing member 28 is in close contact with the upper surface of the rail 38.
 なお、第2スプロケット62と第3スプロケット63の間のレール38上には、空間38cが形成されている。 Note that a space 38 c is formed on the rail 38 between the second sprocket 62 and the third sprocket 63.
 制御部39は、フィーダ21を制御するものであり、第1サーボモータ22及び第2サーボモータ23の回転を制御する。制御部39は、マイクロプロセッサや、サーボモータ22、23に駆動電流を供給するドライバを有している。 The control unit 39 controls the feeder 21 and controls the rotation of the first servo motor 22 and the second servo motor 23. The control unit 39 includes a microprocessor and a driver that supplies a drive current to the servo motors 22 and 23.
 第3スプロケット63の下流側のフィーダ本体21bには、キャリアテープ900の有無を検知し、その検知信号を制御部39に出力する第1センサ65が設けられている。第1センサ65は、後述する2つのキャリアテープ(搬送テープと待機テープ)900の境界部分を検知するセンサである。第2スプロケット62の上流側のフィーダ本体21bには、キャリアテープ900の有無を検知し、その検知信号を制御部39に出力する第2センサ66が設けられている。この第2センサ66の役割については、後述する。 The feeder main body 21b on the downstream side of the third sprocket 63 is provided with a first sensor 65 that detects the presence or absence of the carrier tape 900 and outputs the detection signal to the control unit 39. The first sensor 65 is a sensor that detects a boundary portion between two carrier tapes (conveying tape and standby tape) 900 described later. The feeder main body 21 b upstream of the second sprocket 62 is provided with a second sensor 66 that detects the presence or absence of the carrier tape 900 and outputs a detection signal to the control unit 39. The role of the second sensor 66 will be described later.
 上記した第1サーボモータ22によって回転される第1及び第2スプロケット61、62、ならびに第2サーボモータ23によって回転される第3及び第4スプロケット63、64により、キャリアテープ900を送る送り装置を構成している。 A feeding device for feeding the carrier tape 900 by the first and second sprockets 61 and 62 rotated by the first servo motor 22 and the third and fourth sprockets 63 and 64 rotated by the second servo motor 23. It is composed.
 次に、テープ剥離装置70の構成を、図7及び図8を用いて説明する。図7に示すように、フィーダ21の先端上部には、部品供給位置21aに送られたキャリアテープ900のカバーテープ902の一端側を剥離して折り返すテープ剥離装置70が取付けられている。 Next, the configuration of the tape peeling device 70 will be described with reference to FIGS. As shown in FIG. 7, a tape peeling device 70 is attached to the top end of the feeder 21 to peel off one end side of the cover tape 902 of the carrier tape 900 sent to the component supply position 21a.
 テープ剥離装置70は、フィーダ本体21bに着脱可能に取付けられた本体部71に設けられている。本体部71は、図8に示すように、下向きに開放された断面コ字形からなり、本体部71の両側壁71a、71bの前後がビス等の締結手段によってフィーダ本体21bの両側面に固定される。そして、本体部71の両側壁71a、71b間でキャリアテープ900が案内される。本体部71の上壁71cには、部品供給位置21aを含む所定位置に、切欠き部71c1が形成され、キャリアテープ900の部品収納部901aより部品を取り出せるようになっている。 The tape peeling device 70 is provided in a main body 71 that is detachably attached to the feeder main body 21b. As shown in FIG. 8, the main body 71 has a U-shaped cross-section opened downward, and the front and rear sides of both side walls 71a and 71b of the main body 71 are fixed to both side surfaces of the feeder main body 21b by fastening means such as screws. The Then, the carrier tape 900 is guided between the side walls 71 a and 71 b of the main body 71. On the upper wall 71c of the main body 71, a notch 71c1 is formed at a predetermined position including the component supply position 21a so that components can be taken out from the component storage portion 901a of the carrier tape 900.
 本体部71の上壁71cには、後述する剥離部材75によってカバーテープ902を剥離するのに先行して、カバーテープ902を切断するカッタ部材72が取付けられている。カッタ部材72は、ボルト等によって上壁71cに着脱可能に固定された保持ブラケット73に、刃先72aを下向きにして一体的に保持されている。カッタ部材72の刃先72aは、本体部71の上壁71cを貫通して、キャリアテープ900の搬送路に突入されている。 A cutter member 72 for cutting the cover tape 902 is attached to the upper wall 71c of the main body 71 prior to peeling the cover tape 902 by a peeling member 75 described later. The cutter member 72 is integrally held by a holding bracket 73 that is detachably fixed to the upper wall 71c with bolts or the like with the cutting edge 72a facing downward. The cutting edge 72 a of the cutter member 72 passes through the upper wall 71 c of the main body 71 and enters the conveyance path of the carrier tape 900.
 カッタ部材72は、図2及び図3に示すように、カバーテープ902の一端側を接着する接着部902aと部品収納部901aとの間を、テープの長手方向に切断するように配置されている。すなわち、カバーテープ902は、部品収納部901aの開口部よりスプロケット穴901bとは反対側に所定量S1オフセットした位置で、接着部902aの内側を切断される。図2及び図3の902cは、切断されたカバーテープ902の切断面(切れ込み部)を示す。 As shown in FIGS. 2 and 3, the cutter member 72 is disposed so as to cut in the longitudinal direction of the tape between an adhesive portion 902a for bonding one end of the cover tape 902 and the component storage portion 901a. . That is, the cover tape 902 is cut inside the adhesive portion 902a at a position offset by a predetermined amount S1 from the opening of the component storage portion 901a to the opposite side of the sprocket hole 901b. 902c of FIG.2 and FIG.3 shows the cut surface (cut | notch part) of the cover tape 902 cut | disconnected.
 本体部71の上壁71cには、カッタ部材72によって切断されたカバーテープ902の端部をキャリアテープ900より剥離する先端が鋭利な舌部75aを有する板状の剥離部材75が、切欠き部71c1を覆うように、キャリアテープ900の上方位置に固定されている。舌部75aは、図2に示すように、カッタ部材72の刃先72aに対し、キャリアテープ900の送り方向(図2の矢印方向)に所定量S2離間した位置に配置されている。 On the upper wall 71c of the main body 71, a plate-like peeling member 75 having a tongue 75a having a sharp tip that peels off the end of the cover tape 902 cut by the cutter member 72 from the carrier tape 900 is provided as a notch. It is fixed at an upper position of the carrier tape 900 so as to cover 71c1. As shown in FIG. 2, the tongue portion 75 a is disposed at a position spaced apart from the cutting edge 72 a of the cutter member 72 by a predetermined amount S <b> 2 in the feed direction of the carrier tape 900 (the arrow direction in FIG. 2).
 剥離部材75の舌部75aは、カッタ部材72によって切断されたカバーテープ902の部品収納部901a側の端部とベーステープ901との間に介挿され、舌部75aによってカバーテープ902の端部を剥離する(捲る)ようになっている。 The tongue 75a of the peeling member 75 is inserted between the end of the cover tape 902 cut by the cutter member 72 on the component storage portion 901a side and the base tape 901, and the end of the cover tape 902 by the tongue 75a. Is peeled off.
 また、剥離部材75には、図7に示すように、剥離されたカバーテープ902の端部をスプロケット穴901b側に折り返す折り返し部材76が一体的に取付けられ、この折り返し部材76とキャリアテープ900の上面との間には僅かな隙間が形成されている。折り返し部材76には、カバーテープ902の幅方向に傾斜した傾斜面76aが、キャリアテープ900の送り方向に沿って所定長さに亘って形成されている。折り返し部材73の傾斜面76aは、剥離部材75の舌部75aに対してカバーテープ902の幅方向に突出されている。 Further, as shown in FIG. 7, a folding member 76 is attached integrally to the peeling member 75 so that the end of the peeled cover tape 902 is folded back toward the sprocket hole 901 b, and the folding member 76 and the carrier tape 900 are attached. A slight gap is formed between the upper surface. An inclined surface 76 a that is inclined in the width direction of the cover tape 902 is formed on the folded member 76 over a predetermined length along the feed direction of the carrier tape 900. The inclined surface 76 a of the folding member 73 protrudes in the width direction of the cover tape 902 with respect to the tongue portion 75 a of the peeling member 75.
 折り返し部材76は、剥離部材75の舌部75aによって剥離されたカバーテープ902の端部を、傾斜面76aによって徐々に立ち上げながらスプロケット穴901b側に折り返し、部品供給位置21aに供給された部品を収納した部品収納部901aの上面を開放(露出)させる。折り返し部材76の傾斜面76aによって折り返されたカバーテープ902は、図8に示すように、折り返し部材76とキャリアテープ900(ベーステープ901)の上面との間の隙間に強制的に押し込まれ、部品収納部901aの上面の開放状態を維持する。 The folding member 76 folds the end portion of the cover tape 902 peeled off by the tongue portion 75a of the peeling member 75 toward the sprocket hole 901b side while gradually rising up by the inclined surface 76a, and removes the component supplied to the component supply position 21a. The upper surface of the stored component storage unit 901a is opened (exposed). The cover tape 902 folded back by the inclined surface 76a of the folding member 76 is forcibly pushed into the gap between the folding member 76 and the upper surface of the carrier tape 900 (base tape 901) as shown in FIG. The open state of the upper surface of the storage unit 901a is maintained.
 このとき、接着部902bによって接着されたカバーテープ902の他端側は、図8に示すように、キャリアテープ900上に残存している。 At this time, the other end side of the cover tape 902 bonded by the bonding portion 902b remains on the carrier tape 900 as shown in FIG.
 上記した構成のテープ剥離装置70を備えたフィーダ21は、部品供給部20(図1参照)にセットされ、通信コネクタ80(図7参照)を介して部品実装機100の本体側からフィーダ21側に電力が供給されるとともに、フィーダID等の必要な情報がフィーダ21側から部品実装機100の本体側に伝達される。 The feeder 21 including the tape peeling device 70 having the above-described configuration is set in the component supply unit 20 (see FIG. 1), and the feeder 21 side from the main body side of the component mounter 100 via the communication connector 80 (see FIG. 7). Is supplied with power, and necessary information such as a feeder ID is transmitted from the feeder 21 side to the main body side of the component mounting machine 100.
 そして、キャリアテープ900がスプロケット61、62によって送られると、まず、テープ剥離装置70のカッタ部材72の刃先72aによって、カバーテープ902が部品収納部901aと一方の接着部902aとの間で切断される。次いで、剥離部材75の舌部75aが、切断したベーステープ901の端部とカバーテープ902の上面との間に介挿され、カバーテープ902の端部を剥離する(捲る)とともに、スプロケット穴901b側に折り返す。 When the carrier tape 900 is fed by the sprockets 61 and 62, the cover tape 902 is first cut between the component storage portion 901a and one adhesive portion 902a by the cutting edge 72a of the cutter member 72 of the tape peeling device 70. The Next, the tongue portion 75a of the peeling member 75 is inserted between the cut end portion of the base tape 901 and the upper surface of the cover tape 902, and peels off (turns) the end portion of the cover tape 902, and the sprocket hole 901b. Wrap to the side.
 この際、舌部75aによって捲られるカバーテープ902の位置は、接着部902a(902b)ではないため、従来のような剥離抵抗が生ずることがなく、ほとんど抵抗なくカバーテープ902を捲ることができる。また、接着部902a(902b)を剥離することによって引き起こされるベーステープ901上面が毛羽立つこともないので、部品収納部901aより取り出される部品が毛羽に引っ掛かることもない。 At this time, since the position of the cover tape 902 that is wound by the tongue 75a is not the adhesive portion 902a (902b), the conventional peeling resistance does not occur, and the cover tape 902 can be wound with almost no resistance. Further, since the upper surface of the base tape 901 caused by peeling off the bonding portion 902a (902b) does not fluff, the components taken out from the component storage portion 901a are not caught by the fluff.
 しかも、カバーテープ902に切断面(切れ込み部)902cを形成する位置は、部品収納部901a上ではなく、部品収納部901a上よりキャリアテープ900の端部方向にオフセットした位置であるので、カッタ部材72によって部品収納部901a内の部品を傷付ける恐れもない。 In addition, the position where the cut surface (cut portion) 902c is formed in the cover tape 902 is not on the component storage portion 901a, but is a position offset from the component storage portion 901a toward the end of the carrier tape 900. There is no fear of damaging the components in the component storage portion 901a by 72.
 また、カバーテープ902をスプロケット穴901b側に折り返すことにより、折り返したカバーテープ902の端部が、図9に示すように、スプロケット穴901bを形成したキャリアテープ900の端部領域内に収まり、キャリアテープ900の端部よりはみ出すことがない。これにより、キャリアテープ900を装着するフィーダ21の幅を、キャリアテープ900の幅相当に収めることができ、フィーダ21の幅寸法の増大を抑制できる。 Further, when the cover tape 902 is folded back toward the sprocket hole 901b, the end of the folded cover tape 902 fits within the end region of the carrier tape 900 in which the sprocket hole 901b is formed as shown in FIG. It does not protrude from the end of the tape 900. Thereby, the width | variety of the feeder 21 which mounts the carrier tape 900 can be stored in the width | variety equivalent to the carrier tape 900, and the increase in the width dimension of the feeder 21 can be suppressed.
 従って、従来のように、カバーテープ902をキャリアテープ900の送り方向と反対方向に折り返して排出する別個の排出機構が不要となり、カバーテープ902はキャリアテープ900のベーステープ901と一体的に排出できるようになる。まお、図7中74は、カバーテープ902とともにキャリアテープ900を排出するためのガイドであり、フィーダ本体21bの先端部に固定されている。 Accordingly, unlike the conventional case, a separate discharge mechanism for folding the cover tape 902 in the direction opposite to the feeding direction of the carrier tape 900 and discharging the cover tape 902 becomes unnecessary, and the cover tape 902 can be discharged integrally with the base tape 901 of the carrier tape 900. It becomes like this. In FIG. 7, reference numeral 74 denotes a guide for discharging the carrier tape 900 together with the cover tape 902, and is fixed to the tip of the feeder main body 21b.
 次に、フィーダ21の動作について説明する。作業者は、キャリアテープ900を、図4に示す挿入凹部32aとレール38の後端との間に差し込む。すると、差し込まれたキャリアテープ900の先端部に形成されたスプロケット穴901bに第4係合突起64aが係合して、当該キャリアテープ900が第4スプロケット64によって第3スプロケット63に搬送される。第4係合突起64aは、第4スプロケット64の外周の一部にしか形成されていないので、差し込まれたキャリアテープ900の先端部に形成されたスプロケット穴901bに第4係合突起64aが係合すると、当該キャリアテープ900は間欠的に第3スプロケット63側に移動する。このため、キャリアテープ900が急激に、第3スプロケット63側に引き込まれないので、安全である。 Next, the operation of the feeder 21 will be described. The operator inserts the carrier tape 900 between the insertion recess 32a and the rear end of the rail 38 shown in FIG. Then, the fourth engagement protrusion 64 a is engaged with the sprocket hole 901 b formed at the tip of the inserted carrier tape 900, and the carrier tape 900 is conveyed to the third sprocket 63 by the fourth sprocket 64. Since the fourth engagement protrusion 64a is formed only on a part of the outer periphery of the fourth sprocket 64, the fourth engagement protrusion 64a is engaged with the sprocket hole 901b formed at the tip of the inserted carrier tape 900. When this occurs, the carrier tape 900 intermittently moves to the third sprocket 63 side. For this reason, it is safe because the carrier tape 900 is not suddenly pulled into the third sprocket 63 side.
 第4スプロケット64によって下流側に送給されるキャリアテープ900の先端は、侵入部33bから、押さえ部33dの下方に侵入する。そして、キャリアテープ900の先頭部に形成されたスプロケット穴901bが第3係合突起63aと係合すると、第3スプロケット63によってキャリアテープ900が第2スプロケット62に搬送される。第3スプロケット63の外周には、全周にわたって第3係合突起63aが形成されているので、短時間でキャリアテープ900が第2スプロケット62側に搬送される。キャリアテープ900は、押さえ部33dによって上方から押し付けられて、スプロケット穴901bと第3係合突起36aとの係合が外れないようになっている。 The leading end of the carrier tape 900 fed downstream by the fourth sprocket 64 enters the lower part of the pressing part 33d from the intrusion part 33b. Then, when the sprocket hole 901 b formed in the leading portion of the carrier tape 900 engages with the third engagement protrusion 63 a, the carrier tape 900 is conveyed to the second sprocket 62 by the third sprocket 63. Since the third engagement protrusion 63a is formed on the entire outer periphery of the third sprocket 63, the carrier tape 900 is transported to the second sprocket 62 side in a short time. The carrier tape 900 is pressed from above by the pressing portion 33d so that the engagement between the sprocket hole 901b and the third engagement protrusion 36a is not released.
 キャリアテープ900の先端は、案内部28bとレール38の間から、浮上防止部材28の下方に侵入する。キャリアテープ900の先端は、浮上防止部材28によってレール38からの浮き上がりが抑制されて、第2スプロケット62に搬送される。 The leading end of the carrier tape 900 enters under the levitation preventing member 28 from between the guide portion 28b and the rail 38. The tip of the carrier tape 900 is conveyed to the second sprocket 62 while being prevented from rising from the rail 38 by the levitation preventing member 28.
 第2センサ66が、第3スプロケット63によって搬送されたキャリアテープ900の先頭を検出すると、第1サーボモータ22及び第2サーボモータ23は、スプロケット61~64を部品ピッチ分間欠的に回転させる。キャリアテープ900の先頭部に形成されたスプロケット穴901bが第2係合突起62aに係合すると、第2スプロケット62によってキャリアテープ900がテープ剥離装置70に送られ、テープ剥離装置70によってキャリアテープ900からカバーテープ902が剥離される。そして、キャリアテープ900の先頭に形成されたスプロケット穴901bが第1係合突起61aに係合すると、第1スプロケット61によってキャリアテープ900に収納された部品が順次部品供給位置21aに位置決めされて供給される。 When the second sensor 66 detects the head of the carrier tape 900 conveyed by the third sprocket 63, the first servo motor 22 and the second servo motor 23 intermittently rotate the sprockets 61 to 64 by the component pitch. When the sprocket hole 901b formed in the leading portion of the carrier tape 900 is engaged with the second engagement protrusion 62a, the carrier tape 900 is sent to the tape peeling device 70 by the second sprocket 62, and the carrier tape 900 is sent by the tape peeling device 70. The cover tape 902 is peeled off. When the sprocket hole 901b formed at the head of the carrier tape 900 is engaged with the first engagement protrusion 61a, the components stored in the carrier tape 900 are sequentially positioned and supplied to the component supply position 21a by the first sprocket 61. Is done.
 なお、以下においては、搬送中のキャリアテープ900を搬送テープ910と称し、待機させるキャリアテープ900を待機テープ920と称して、2つのキャリアテープ900を区別する。 In the following, the carrier tape 900 that is being transported is referred to as a transport tape 910, and the carrier tape 900 that is waiting is referred to as a standby tape 920, so that the two carrier tapes 900 are distinguished.
 搬送テープ910がフィーダ21によって搬送されている場合には、図5に示すように、搬送テープ910が当接部31aを押圧して、ストッパー部材31がスプリング36の付勢力に抗して停止部31cがレール38に近接する方向に揺動し、ストッパー部材31の後下端が搬送テープ910の上面と接触する。 When the transport tape 910 is transported by the feeder 21, as shown in FIG. 5, the transport tape 910 presses the contact portion 31 a, and the stopper member 31 resists the biasing force of the spring 36 and stops. 31 c swings in the direction approaching the rail 38, and the rear lower end of the stopper member 31 comes into contact with the upper surface of the transport tape 910.
 作業者は、待機テープ920を、挿入凹部32aと搬送テープ910の間に差し込む。すると、ストッパー部材31の後下端が搬送テープ910の上面と接触しているので、待機テープ920の先端がストッパー部材31の停止部31cに当接し、待機テープ920の下流への搬送が阻止されて、待機テープ920が搬送テープ910上において待機される。 The operator inserts the standby tape 920 between the insertion recess 32a and the transport tape 910. Then, since the rear lower end of the stopper member 31 is in contact with the upper surface of the transport tape 910, the leading end of the standby tape 920 comes into contact with the stop portion 31c of the stopper member 31, and the standby tape 920 is prevented from being conveyed downstream. The standby tape 920 waits on the transport tape 910.
 待機テープ920は、上流側押さえ部材32によって、搬送テープ910に押し付けられている。このため、待機テープ920の先端の搬送テープ910から浮き上がりが防止され、待機テープ920の先端の上流側押さえ部材32の前端とストッパー部材31の後端との間への侵入が防止される。 The standby tape 920 is pressed against the transport tape 910 by the upstream pressing member 32. For this reason, lifting from the transport tape 910 at the front end of the standby tape 920 is prevented, and entry between the front end of the upstream pressing member 32 at the front end of the standby tape 920 and the rear end of the stopper member 31 is prevented.
 なお、搬送テープ910が、前方側のリール810に巻回されている。また、待機テープ920は、後方側のリール820に巻回されている。 The transport tape 910 is wound around a reel 810 on the front side. The standby tape 920 is wound around a rear reel 820.
 図6に示すように、搬送テープ910の後端が待機テープ920の先端よりも下流側に搬送されると、待機テープ920がレール38上に載置された状態となり、待機テープ920の先頭部に形成されたスプロケット穴901bが第4係合突起64aと係合する。そして、第4スプロケット64によって送給されるキャリアテープ900の先端は、侵入部33bから、押さえ部33dの下方に侵入する。そして、キャリアテープ900の先頭部に形成されたスプロケット穴901bが第3係合突起63aと係合すると、第3スプロケット63によってキャリアテープ900が第2スプロケット62に搬送され、上述したように部品供給位置21aまで搬送される。 As shown in FIG. 6, when the rear end of the transport tape 910 is transported downstream of the front end of the standby tape 920, the standby tape 920 is placed on the rail 38, and the leading end of the standby tape 920 is placed. The sprocket hole 901b formed in the second portion engages with the fourth engagement protrusion 64a. And the front-end | tip of the carrier tape 900 supplied with the 4th sprocket 64 penetrate | invades below the holding | suppressing part 33d from the penetration part 33b. When the sprocket hole 901b formed in the leading portion of the carrier tape 900 engages with the third engagement protrusion 63a, the carrier tape 900 is conveyed to the second sprocket 62 by the third sprocket 63, and the parts are supplied as described above. It is conveyed to position 21a.
 待機テープ920であったキャリアテープ900の先端が当接部31aを押圧すると、ストッパー部材31がスプリング36の付勢力に抗して、停止部31cがレール38の上面に近接する方向に揺動し、ストッパー部材31の後下端が新たな搬送テープ910(旧待機テープ920)に当接する。 When the leading end of the carrier tape 900 that is the standby tape 920 presses the contact portion 31a, the stopper member 31 resists the biasing force of the spring 36 and the stop portion 31c swings in the direction approaching the upper surface of the rail 38. The rear lower end of the stopper member 31 comes into contact with a new transport tape 910 (old standby tape 920).
 作業者は、搬送テープ910が全て送給された使用済みのリール810を、リール保持部50から除去するとともに、新たな待機テープ920が巻回されたリール820を、リール保持部50に保持させる。そして、作業者は、新たな待機テープ920の先端を、挿入凹部32aと搬送テープ910の間に差し込んで、新たな待機テープ920をセットする。上述したように、ストッパー部材31の後下端が新たな搬送テープ910に当接しているので、新たな待機テープ920の先端がストッパー部材31の停止部31cに当接し、待機テープ920の下流への搬送が阻止されて、待機テープ920が搬送テープ910上において待機される。 The operator removes the used reel 810 to which the entire transport tape 910 has been supplied from the reel holding unit 50 and holds the reel 820 around which a new standby tape 920 is wound on the reel holding unit 50. . Then, the operator inserts the tip of a new standby tape 920 between the insertion recess 32a and the transport tape 910, and sets a new standby tape 920. As described above, since the rear lower end of the stopper member 31 is in contact with the new transport tape 910, the tip of the new standby tape 920 is in contact with the stop portion 31c of the stopper member 31, and the downstream of the standby tape 920 is moved downstream. The conveyance is blocked and the standby tape 920 is waited on the conveyance tape 910.
 上記した実施の形態によれば、テープ剥離装置70が、キャリアテープ900の送りによって、一方の接着部902aと部品収納部901aとの間でカバーテープに切れ込みを入れるカッタ部材72と、カッタ部材72によって切り込まれたカバーテープ902の端部を剥離して折り返し、部品収納部901aを開放する剥離部材75とを備えているので、カッタ部材72によって、部品収納部901aに収納された部品を傷付けることがなく、カバーテープ902を的確に剥離することができる。 According to the above-described embodiment, the tape peeling device 70 is configured to cut the cover tape between the one adhesive portion 902a and the component storage portion 901a by feeding the carrier tape 900, and the cutter member 72. And the peeling member 75 that peels off the end portion of the cover tape 902 cut by the step and opens the component storage portion 901a. The cutter member 72 damages the component stored in the component storage portion 901a. The cover tape 902 can be accurately peeled without any problems.
 しかも、カバーテープ902の接着部を剥離するものでないので、接着部を剥離することによって引き起こされるキャリアテープ900(ボトムテープ903)上面の毛羽立ちによる不具合も発生することもない。 Moreover, since the adhesive portion of the cover tape 902 is not peeled off, there is no problem caused by fluffing on the upper surface of the carrier tape 900 (bottom tape 903) caused by peeling the adhesive portion.
 上記した実施の形態によれば、カバーテープ902を、キャリアテープ900に設けたスプロケット穴901b側に折り返すようにしたので、折り返したカバーテープ902の端部が、スプロケット穴901bを形成したキャリアテープ900の端部領域内に収まり、キャリアテープ900の端部よりはみ出すことがない。これにより、キャリアテープ900を装着するフィーダ21の幅を、キャリアテープ900の幅相当に収めることができ、フィーダ21の幅寸法の増大を抑制できる。 According to the above-described embodiment, since the cover tape 902 is folded back to the sprocket hole 901b side provided in the carrier tape 900, the end of the folded cover tape 902 forms the carrier tape 900 in which the sprocket hole 901b is formed. Of the carrier tape 900 and does not protrude from the end of the carrier tape 900. Thereby, the width | variety of the feeder 21 which mounts the carrier tape 900 can be stored in the width | variety equivalent to the carrier tape 900, and the increase in the width dimension of the feeder 21 can be suppressed.
 上記した実施の形態によれば、カッタ部材72は、フィーダ本体21bの上壁71cに着脱可能に取付けられているので、カッタ部材72の切れ味が低下した際に、カッタ部材72を容易に交換することができる。 According to the above-described embodiment, since the cutter member 72 is detachably attached to the upper wall 71c of the feeder main body 21b, the cutter member 72 can be easily replaced when the sharpness of the cutter member 72 decreases. be able to.
 上記した実施の形態においては、カッタ部材72によってカバーテープ902を切断する例について述べたが、カッタ部材72によってカバーテープ902を完全に切断しなくても、カバーテープ902に所定深さの切れ込みを入れるようにしてもよい。この場合においても、剥離部材75の舌部75aによってカバーテープ902をあまり抵抗なく剥離することが可能となる。 In the above-described embodiment, the example in which the cover tape 902 is cut by the cutter member 72 has been described. However, even if the cover tape 902 is not completely cut by the cutter member 72, the cover tape 902 is cut into a predetermined depth. You may make it enter. Even in this case, the cover tape 902 can be peeled off without much resistance by the tongue 75a of the peeling member 75.
 上記した実施の形態においては、剥離部材75と折り返し部材76を別部材によって構成した例について述べたが、剥離部材75と折り返し部材76を一体的に形成することもできる。 In the above-described embodiment, an example in which the peeling member 75 and the folding member 76 are configured as separate members has been described. However, the peeling member 75 and the folding member 76 may be integrally formed.
 上記した実施の形態においては、キャリアテープ900に係合して当該キャリアテープ900に収納された部品を部品供給位置21aに送るスプロケット61(62)と、待機するキャリアテープ900に係合して当該キャリアテープ900をスプロケット61に係合する位置に送るスプロケット63(64)とを備えたフィーダ21により、2つのキャリアテープ900をつなぎ合わせることなく部品供給位置21aに連続して送るようにした例について述べた。これによれば、部品切れによるスプライシング作業が不要になり、スプライシングによって部品実装機を停止させることがない。 In the above-described embodiment, the sprocket 61 (62) that engages with the carrier tape 900 and sends the components stored in the carrier tape 900 to the component supply position 21a, and the carrier tape 900 that waits and engages with the carrier tape 900. Regarding an example in which the carrier tape 900 is continuously fed to the component supply position 21a without joining the two carrier tapes 900 by the feeder 21 having the sprocket 63 (64) for feeding the carrier tape 900 to the position where the carrier tape 900 is engaged with the sprocket 61. Stated. This eliminates the need for splicing work due to component breakage, and prevents the component mounter from being stopped by splicing.
 しかしながら、本発明は、2つのキャリアテープ900をつなぎ合わせることなく部品供給位置21aに連続して送るものに限定されるものではなく、キャリアテープ900を部品供給位置21aに自動的に搬送できる送り装置を備えたものであれば適用することができる。 However, the present invention is not limited to one that continuously feeds two carrier tapes 900 to the component supply position 21a without joining them, and a feeding device that can automatically convey the carrier tape 900 to the component supply position 21a. If it is provided, it can be applied.
 斯様に、本発明は上記した実施の形態で述べた構成に限定されるものではなく、特許請求の範囲に記載した本発明の主旨を逸脱しない範囲内で種々の形態を採り得るものである。 Thus, the present invention is not limited to the configurations described in the above-described embodiments, and can take various forms without departing from the gist of the present invention described in the claims. .
 本発明に係るフィーダは、キャリアテープに収納された部品を回路基板に実装する部品実装機に用いるのに適している。 The feeder according to the present invention is suitable for use in a component mounting machine for mounting a component housed in a carrier tape on a circuit board.
 20…部品供給部、21…フィーダ、21a…部品供給位置、21b…フィーダ本体、21d…テープ挿入部、22、23、61~64…送り装置、61~64…スプロケット、70…テープ剥離装置、72…カッタ部材、72a…刃先、75…剥離部材、75a…舌部、76…折り返し部材、900…キャリアテープ、901a…部品収納部、901b…スプロケット穴、902…カバーテープ、902a、902b…接着部、902c…切れ込み部。 DESCRIPTION OF SYMBOLS 20 ... Component supply part, 21 ... Feeder, 21a ... Component supply position, 21b ... Feeder main body, 21d ... Tape insertion part, 22, 23, 61-64 ... Feed device, 61-64 ... Sprocket, 70 ... Tape peeling device, 72 ... Cutter member, 72a ... Blade edge, 75 ... Peeling member, 75a ... Tongue part, 76 ... Folding member, 900 ... Carrier tape, 901a ... Component storage part, 901b ... Sprocket hole, 902 ... Cover tape, 902a, 902b ... Adhesion Part, 902c ... notch part.

Claims (5)

  1.  カバーテープを部品収納部の両側で接着部によって接着したキャリアテープを、部品供給位置に送る送り装置と、前記キャリアテープの送りによって、前記キャリアテープを剥離して折り返すテープ剥離装置とを備えたフィーダであって、
     前記テープ剥離装置は、
     前記キャリアテープの送りによって、前記部品収納部に対してオフセットした前記一方の接着部と前記部品収納部との間で、前記カバーテープに切り込みを入れるカッタ部材と、
     前記カッタ部材によって切り込まれた前記カバーテープの端部を剥離して折り返し、前記部品収納部を開放する剥離及び折り返し部材とを備え、
     前記部品収納部より部品を取り出した後、前記カバーテープを前記キャリアテープと一緒に排出できるようにしたテープ剥離装置。
    A feeder comprising: a feeding device that feeds a carrier tape having a cover tape bonded to both sides of a component storage portion by an adhesive portion to a component supply position; and a tape peeling device that peels and folds the carrier tape by feeding the carrier tape. Because
    The tape peeling device is
    A cutter member for cutting the cover tape between the one adhesive portion and the component storage portion offset with respect to the component storage portion by feeding the carrier tape;
    Peeling and folding back the end of the cover tape cut by the cutter member, and a peeling and folding member for opening the component storage unit,
    A tape peeling device that allows the cover tape to be discharged together with the carrier tape after taking out the component from the component storage unit.
  2.  前記剥離及び折り返し部材は、前記カバーテープを、前記キャリアテープに設けたスプロケット穴側に折り返すように構成された請求項1に記載のテープ剥離装置。 2. The tape peeling apparatus according to claim 1, wherein the peeling and folding member is configured to fold the cover tape toward a sprocket hole provided in the carrier tape.
  3.  前記カッタ部材は、フィーダ本体の上部に着脱可能に取付けられた請求項1または請求項2に記載のフィーダ。 The feeder according to claim 1 or 2, wherein the cutter member is detachably attached to an upper portion of the feeder body.
  4.  前記送り装置は、前記キャリアテープに形成したスプロケット穴に係合するスプロケットを2か所に有し、一方のスプロケットは、前記部品供給位置に設けられ、他方のスプロケットは、テープ挿入部に設けられ、前記テープ挿入部に挿入された前記キャリアテープが、前記他方のスプロケットによって前記一方のスプロケットに係合する位置まで送られる請求項1ないし請求項3のいずれか1項に記載のフィーダ。 The feeder has two sprockets that engage with sprocket holes formed in the carrier tape, one sprocket is provided at the component supply position, and the other sprocket is provided at the tape insertion portion. The feeder according to any one of claims 1 to 3, wherein the carrier tape inserted into the tape insertion portion is fed to a position where the carrier tape is engaged with the one sprocket by the other sprocket.
  5.  前記送り装置は、2つの前記キャリアテープをつなぎ合わせることなく前記部品供給位置に連続して送ることができる請求項1ないし請求項3のいずれか1項に記載のフィーダ。 The feeder according to any one of claims 1 to 3, wherein the feeding device can continuously feed the two carrier tapes to the component supply position without joining them.
PCT/JP2013/079760 2013-11-01 2013-11-01 Feeder WO2015063952A1 (en)

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Publication number Priority date Publication date Assignee Title
CN110832961A (en) * 2017-08-01 2020-02-21 雅马哈发动机株式会社 Material belt far-end processing method, clamp for material belt far-end processing and material belt far-end processing device
CN110832961B (en) * 2017-08-01 2021-04-27 雅马哈发动机株式会社 Material belt far-end processing method, clamp for material belt far-end processing and material belt far-end processing device
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