WO2015062254A1 - Bamboo charcoalviscose fibre and preparation method therefor - Google Patents

Bamboo charcoalviscose fibre and preparation method therefor Download PDF

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Publication number
WO2015062254A1
WO2015062254A1 PCT/CN2014/078224 CN2014078224W WO2015062254A1 WO 2015062254 A1 WO2015062254 A1 WO 2015062254A1 CN 2014078224 W CN2014078224 W CN 2014078224W WO 2015062254 A1 WO2015062254 A1 WO 2015062254A1
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Prior art keywords
bamboo charcoal
viscose
preparation
spinning
bamboo
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PCT/CN2014/078224
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French (fr)
Chinese (zh)
Inventor
孙毅
贺敏
李蓉玲
陈明付
毛远航
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宜宾海丝特纤维有限责任公司
宜宾丝丽雅股份有限公司
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Publication of WO2015062254A1 publication Critical patent/WO2015062254A1/en

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F2/00Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
    • D01F2/06Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
    • D01F2/08Composition of the spinning solution or the bath
    • D01F2/12Addition of delustering agents to the spinning solution
    • D01F2/14Addition of pigments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/103Agents inhibiting growth of microorganisms
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/06Wet spinning methods

Definitions

  • the present invention relates to the field of viscose fiber production technology, and in particular to a bamboo charcoal-containing viscose fiber and a preparation method thereof.
  • Cellulose is a macromolecular polysaccharide composed of glucose, insoluble in water and common organic solvents, and is the main component of plant cell walls. Cellulose is the most widely distributed and most abundant polysaccharide in nature, accounting for more than 50% of the carbon content of the grain boundary. Cellulose is also the oldest and most abundant natural high molecule on earth. It is inexhaustible and the most precious natural renewable resource of civilization. Hemp, wheat straw, straw, bagasse, etc., are all rich sources of cellulose.
  • bamboo charcoal is a kind of charcoal which is made from high-altitude bamboo of three years or more and is fired at a temperature of nearly one thousand degrees.
  • bamboo charcoal has a porous structure, and its molecules are fine and porous, and the quality is hard. It has strong adsorption capacity, can purify the air, eliminate odor, absorb moisture and mold, and inhibit bacteria and insects. Contact with the human body can absorb moisture and absorb sweat, promote blood circulation and metabolism, and relieve fatigue. After scientific refining and processing, it has been widely used in daily life. For example, textile fibers with activated carbon have become more and more popular.
  • Patent No. 200310110113. 9 discloses a bamboo charcoal viscose fiber and a method for producing the same, the bamboo charcoal content is in terms of fiber weight percentage, and its ratio is X, 3% ⁇ X 20%, including a rubberizing process and spinning.
  • the silk process is characterized in that: after the bamboo charcoal is selected, coarsely pulverized, dusted, and decontaminated, the bamboo charcoal fine powder and the dispersant S are prepared by pulverizing to a fineness of ⁇ 0. 5 ⁇ m of the bamboo charcoal fine powder.
  • the bamboo charcoal micropowder aqueous emulsion slurry is added to the viscose during the dissolution process at the end of the alkali cellulose yellowing, and after thorough mixing and grinding for 2-4 hours, a bamboo charcoal viscose long-fiber viscose having a viscosity of 25-35 seconds, a weight percentage of the nail fiber of 7. 5-9. 5%, a maturity of 9. 2 ⁇ 2 ml; at the end of the alkali cellulose yellowing The singularity of the weight of the fiber is 8. 8 ⁇ 0.
  • the degree of ripeness is 10 ⁇ 0. 5ml of bamboo charcoal viscose staple fiber viscose; After charcoal were spun viscose rayon filament and staple fiber is obtained containing activated charcoal.
  • 0 discloses a bamboo charcoal viscose fiber, a yarn and a production method thereof, wherein the viscose fiber contains bamboo charcoal particles having a particle size of less than 0.5 micrometer, and the bamboo charcoal particles occupy viscose fiber. 0 ⁇ 0. 1-10%.
  • the invention patent of the application No. 200610037895. 1 discloses a method for producing bamboo charcoal viscose fiber and a bamboo charcoal viscose fiber produced by the method, the bamboo charcoal viscose fiber containing bamboo charcoal powder and bamboo vinegar.
  • the method for producing the bamboo charcoal viscose fiber comprises a gum making step and a spinning step, and in the gum making step, the preparation of the viscose solution and the preparation of the carbon micropowder emulsion are carried out.
  • the viscose solution is uniformly mixed with the bamboo charcoal micropowder emulsion, and then sent to a spinning machine to form fibers.
  • the invention patent of application No. 201210499127. 3 discloses a production process of bamboo charcoal viscose fiber, comprising the steps of: dispersing bamboo charcoal micropowder and porphin cobalt microparticles in an organic solvent and stirring to obtain a mixed emulsion, and performing the pulping Impregnation, pressing and aging to obtain cellulose derived from natural plants: the cellulose is added to the mixed syrup to dissolve and defoam to obtain a spinning solution, and the spinning solution is extruded by a spinning pump in a coagulating liquid. Curing to obtain bamboo charcoal viscose fiber.
  • the above patent information shows that the bamboo powder is added to the spinning solution, and the particle size of the fine powder is about 0.5 ⁇ m, and the dispersion stability of the bamboo charcoal is poor.
  • the agglomeration of the dispersed particles is likely to occur, resulting in production.
  • the viscose is not easy to be filtered, the spinnability is lowered, the spinning is easy to break, and the mechanical and physical properties of the fiber are poor, which in turn affects the quality of the fiber and the antibacterial and hygroscopic properties of the bamboo charcoal.
  • the object of the present invention is to provide a bamboo charcoal viscose fiber and a preparation method thereof, which have well preserved the inherent antibacterial and antibacterial action of bamboo charcoal, and have good physical and mechanical properties and high strength, and provide a guarantee for the subsequent dyeing process.
  • the bamboo charcoal of the invention has good mixing property with the viscose, the bamboo charcoal has strong adsorption property, and the viscose spinning dope has good spinnability.
  • the content of the nanometer bamboo charcoal is 0.1% ⁇ 10%
  • the weight of the finished fiber is 0. 1% ⁇ 10%, according to the weight of the finished fiber.
  • Specific indicators of the bamboo charcoal viscose fiber finished product include: dry breaking strength is 1. 6 ⁇ 3. 5cN/dte X , dry elongation at break is 16 ⁇ 20%, dry strength coefficient of variation CV 18%, dry fracture elongation variation Coefficient CV 8%, ⁇ point 4mg/100, bamboo charcoal content 0. 1 ⁇ 10%, antibacterial rate >99.9%, ammonia adsorption >50%, wash fastness 4-5; ⁇ 1.
  • the specific index of the bamboo charcoal viscose is 1. 6 ⁇ 2.
  • the specific indexes of the bamboo charcoal viscose staple fiber are: dry breaking strength 2. 2 ⁇ 3. 5cN/dte X , dry elongation at break 16 ⁇ 20%, dry strength coefficient of variation CV 18%, ⁇ point 4mg/100, bamboo charcoal content 0 1 ⁇ 10%, antibacterial rate > 99.9%, ammonia adsorption >50%, wash fastness 4-5.
  • the preparation method of the bamboo charcoal viscose filament comprises the following process steps:
  • viscose Using one or any combination of bamboo, cotton, hemp, grass and wood pulp as raw materials, the viscose is obtained by the processes of dipping, pressing, pulverizing, aging, yellowing, dissolving and ripening. And adding a denaturant in the dissolving process;
  • C viscose spinning stock solution The bamboo charcoal slurry is mixed with the weight of the finished fiber according to the weight of the finished fiber by 0.1 to 15%, mixed into the viscose in the ripening, and then uniformly degassed and filtered. Obtaining a viscose spinning solution;
  • step C The spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning;
  • step C Post-treatment: The formed strands are washed, dried, and formed into a cylinder.
  • the adhesive described in the step B has a viscosity of 30 to 50 seconds, a ripening degree of 10 to 12 ml, a base content of 4 to 6%, and a fiber content of 8 to 9%.
  • the spinning speed is 70 to 90 m/min
  • the nozzle is stretched by 0 to 8%, and the tension is drawn to 0 to 8%
  • the composition of the coagulation bath is: sulfuric acid 120 to 140 g/L, sodium sulfate 220 ⁇ 260g/L, zinc sulfate 8 ⁇ 12g/L, and the temperature of the coagulation bath is 50 ⁇ 60°C.
  • the drying temperature is controlled at 70 to 100 °C.
  • the preparation method of the bamboo charcoal viscose staple fiber comprises the following process steps:
  • step C the spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning, and the formed strand is plasticized and drawn;
  • the spinning speed is 40 to 55 m/min, and the total drafting is 120 to 160%;
  • the composition of the coagulation bath is: sulfuric acid 110 to 130 g/L, sodium sulfate 280 to 320 g/L, zinc sulfate 8 ⁇ 12g/L, the temperature of the coagulation bath is 50 ⁇ 60 °C.
  • the drying temperature is controlled at 100 to 140 °C.
  • the bamboo charcoal slurry is made of the following raw materials by weight:
  • the balance is deionized water.
  • the bamboo charcoal pulp has a viscosity of 30 to 70 s, a alkali content of 4 to 6%, and a bamboo charcoal powder particle size of 0 ⁇ 8 ⁇ M.
  • the non-foaming dispersing agent is a sodium polyacrylate salt
  • the thickening agent is a cellulose thickener
  • the base is sodium hydroxide
  • the cellulosic thickener is selected from the group consisting of hydroxyethylcellulose, hydroxypropylmethylcellulose, carboxymethylcellulose or ethylhydroxyethylcellulose.
  • the singularity of the total weight of the coagulation bath is 0. 55 ⁇ 0. 65%; Dimercaptodimethyl chlorination 7% ⁇ 5%.
  • the advantages of the invention are:
  • bamboo charcoal pulp with a viscosity of 30 ⁇ 70s and a alkali content of 4 ⁇ 6%, bamboo powder powder particles of 0. 8 ⁇ ⁇ can be uniformly dispersed in the viscose, and the spinnability is high and sufficient. The quality and performance requirements of bamboo charcoal fiber are ensured.
  • the temperature of the coagulation bath is controlled at 50 ⁇ 60°C
  • the spinning speed of the filament is controlled at 70 ⁇ 90m/mim
  • the spinning speed of the short fiber is controlled at 40 ⁇ 55m/mim, which can effectively prevent the melt.
  • the decrease in surface viscosity improves the rheological properties of the melt, thereby sufficiently improving the uniformity of the distribution of the bamboo charcoal powder.
  • the dry breaking strength of the bamboo charcoal fiber of the present invention is 1. 6 ⁇ 3. 5cN/dte X , the dry elongation at break is 16 to 20%, the coefficient of variation of dry strength CV is 18%, and the coefficient of variation of dry elongation elongation is CV 8 %, ⁇ 4mg/100, bamboo charcoal content 0. 1 ⁇ 10%, antibacterial rate >99.9%, ammonia adsorption >50%, wash fastness 4_5 grade, high strength, good adsorption performance, excellent antibacterial effect, The color is uniform and the color is strong, so the dyeing and textile processing performance is good.
  • the bleaching process in the traditional viscose fiber production process is reduced, the destruction of the antibacterial active substance in the bamboo charcoal is avoided, and the required functionality of the bamboo charcoal fiber product is ensured, that is, the natural antibacterial and antibacterial,
  • the function of wet sweat absorption and odor removal provides high quality bamboo charcoal viscose fiber raw materials for textiles.
  • a bamboo charcoal viscose filament obtained by spinning a bamboo charcoal slurry and a viscose, wherein the nano bamboo charcoal content is 6% by weight of the finished fiber, and the bamboo charcoal viscose filament
  • Specific indicators are: dry fracture strength 1. ScN/dtex, dry elongation at break 17%, dry fracture elongation coefficient CV 7. 5%, bamboo charcoal content 6%, antibacterial rate > 99.9%, ammonia adsorption > 50 %, wash fastness 4-5;
  • the preparation method of the bamboo charcoal viscose filament comprises the following process steps:
  • C viscose spinning stock solution The bamboo charcoal slurry is 6% of the weight of the finished fiber
  • step C The spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning;
  • step C Post-treatment: The formed strands are washed, dried, and formed into a cylinder.
  • the adhesive described in the step B has a viscosity of 30 seconds, a ripening degree of l lml, a base content of 4%, and a fiber content of 8.5%.
  • the spinning speed is 80 m/min
  • the nozzle is stretched by 2%, and the tension is drawn by 5%;
  • the composition of the coagulation bath is: sulfuric acid 120 g/L, sodium sulfate 230 g/L, zinc sulfate 10 g/ L, the temperature of the coagulation bath is
  • the drying temperature is controlled at 80 °C.
  • the bamboo charcoal slurry is made of the following raw materials by weight:
  • the balance is deionized water.
  • the bamboo charcoal pulp has a viscosity of 30 s, a alkali content of 4%, and a bamboo charcoal powder particle size of 0.8 ⁇ m.
  • the non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is hydroxyethyl cellulose; and the base is sodium hydroxide.
  • the denaturing agent is a mercapto polyamine in an amount of 1% by weight based on the amount of ⁇ cellulose in the viscose.
  • the dispersing agent is bis-decyl dimethyl methoxide.
  • the disintegrating agent is a polyoxyalkylene diol, which accounts for 0.55% of the total weight of the coagulation bath. 5% ⁇ The ammonium chloride, accounting for 0.5% of the total amount of the coagulation bath.
  • the bamboo charcoal adhesive is long.
  • the bamboo charcoal is 0. 1%, the bamboo charcoal adhesive is long.
  • the bamboo charcoal is long.
  • the specific index of the wire is: dry fracture strength 1. 9cN/dte X , dry elongation at break 18%, dry fracture elongation coefficient of variation CV 7.2%, bamboo charcoal content 0.1%, antibacterial rate > 99. 9% , ammonia adsorption > 50%, wash fastness 4-5;
  • the preparation method of the bamboo charcoal viscose filament comprises the following process steps:
  • C-viscose spinning dope The bamboo charcoal slurry is mixed with the weight of the finished fiber according to the weight of the finished fiber, 0.1%, mixed into the viscose in the ripening, and then uniformly stirred, and then defoamed and filtered.
  • Glue spinning stock solution The bamboo charcoal slurry is mixed with the weight of the finished fiber according to the weight of the finished fiber, 0.1%, mixed into the viscose in the ripening, and then uniformly stirred, and then defoamed and filtered.
  • step C The spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning;
  • step C Post-treatment: The formed strands are washed, dried, and formed into a cylinder.
  • the adhesive described in the step B has a viscosity of 50 seconds, a ripeness of 12 ml, a alkali content of 6%, and a nail fiber content of 8%.
  • the spinning speed is 70 m/min, the nozzle is stretched by 1%, and the tension is stretched by 8%;
  • the composition of the coagulation bath is: sulfuric acid 130 g/L, sodium sulfate 250 g/L, zinc sulfate 12 g/ L, the temperature of the coagulation bath is
  • the drying temperature is controlled at 100 °C.
  • the bamboo charcoal slurry is made of the following raw materials by weight:
  • Non-foaming dispersant 1. 5%
  • the balance is deionized water.
  • the bamboo charcoal pulp has a viscosity of 50 s, a alkali content of 5%, and a bamboo charcoal powder particle size of 0.8 ⁇ m.
  • the non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is carboxymethyl cellulose; and the base is sodium hydroxide.
  • the weighting agent is added in an amount of 0.5% by weight of the ⁇ cellulose in the viscose.
  • the 6% of the total weight of the coagulation bath is 0. 6%; the dispersing agent is a polyterpenic trimethyl group.
  • the dispersing agent is a polyoxyalkylene glycol. Ammonium chloride, accounting for total coagulation bath 6% ⁇ The amount of 0.6%.
  • Specific indicators are: dry fracture strength 1. 6cN/dte X , dry elongation at break 16%, dry fracture elongation coefficient CV 8%, bamboo charcoal content 10%, antibacterial rate >99.9%, ammonia adsorption >50% , washing color fastness 4-5;
  • the preparation method of the bamboo charcoal viscose filament comprises the following process steps:
  • C viscose spinning stock solution The bamboo charcoal slurry is mixed into the viscose in the matured powder according to the proportion of the bamboo charcoal in the proportion of 10% of the finished fiber, and then uniformly defoamed and filtered to obtain viscose spun.
  • Silk stock solution The bamboo charcoal slurry is mixed into the viscose in the matured powder according to the proportion of the bamboo charcoal in the proportion of 10% of the finished fiber, and then uniformly defoamed and filtered to obtain viscose spun.
  • step C The spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning;
  • step C Post-treatment: The formed strands are washed, dried, and formed into a cylinder.
  • the adhesive described in the step B has a viscosity of 40 seconds, a ripeness of 10 ml, a alkali content of 5%, and a nail fiber content of 9%.
  • the spinning speed is 90 m/min, the nozzle is stretched by 5%, and the tension is stretched by 7%;
  • the composition of the coagulation bath is: sulfuric acid 140 g/L, sodium sulfate 220 g/L, zinc sulfate 8 g/ L, the temperature of the coagulation bath is 55
  • the drying temperature is controlled at 70 °C.
  • the bamboo charcoal slurry is made of the following raw materials by weight:
  • the balance is deionized water.
  • the bamboo charcoal granules having a viscosity of 50 s, the alkali content of 6%, the bamboo charcoal powder particles having a particle size of 0. 8 ⁇ ⁇ .
  • the non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is carboxymethyl cellulose; and the base is sodium hydroxide.
  • the denaturant added was mercapto polyamine in an amount of 1.5% by weight based on the weight of the ⁇ cellulose in the viscose.
  • the dispersing agent is a polyoxyalkylene glycol, which accounts for 0.65% of the total weight of the coagulation bath, and the dispersing agent is polydecyl dimethyl methoxide. 7% ⁇ The total amount of the coagulation bath is 0.7%.
  • the 5% of the weight of the finished fiber is 2. 5%, the bamboo charcoal adhesive is long, and the weight of the finished bamboo fiber is 2.5%, the bamboo charcoal adhesive is long.
  • the specific index of the wire is: dry rupture strength 2. 2cN / dte X , dry elongation at break 20%, dry rupture elongation coefficient CV 7.1%, bamboo charcoal content 2. 5%, antibacterial rate > 99. 9% , ammonia adsorption > 50%, wash fastness 4-5;
  • the preparation method of the bamboo charcoal viscose filament comprises the following process steps:
  • the bamboo and straw pulp are used as raw materials, and the viscose is prepared by the processes of dipping, pressing, pulverizing, aging, yellowing, dissolving, ripening, etc., and adding a denaturant in the dissolving process;
  • C-viscose spinning dope The bamboo charcoal slurry is mixed with the weight of the finished fiber by 2.5%, mixed into the viscose in the ripening, and then uniformly stirred, and then defoamed and filtered. Glue spinning stock solution;
  • step C The spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning;
  • step C Post-treatment: The formed strands are washed, dried, and formed into a cylinder.
  • the adhesive described in the step B has a viscosity of 45 seconds, a ripeness of 11. 5 ml, a base of 5.5%, and a fiber content of 8.7%.
  • the spinning speed is 85 m/min
  • the nozzle is stretched by 3%
  • the tension is stretched by 6%
  • the composition of the coagulation bath is: sulfuric acid 125 g/L, sodium sulfate 260 g/L, zinc sulfate l lg /L, the temperature of the coagulation bath was 57 °C.
  • the drying temperature is controlled at 90 °C.
  • the bamboo charcoal slurry is composed of the following weight percentage materials. production:
  • Non-foaming dispersant 1. 2%
  • the balance is deionized water.
  • the bamboo charcoal pulp has a viscosity of 40 s, an alkali content of 4.8%, and a bamboo charcoal powder particle size of 0.8 ⁇ m.
  • the non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is carboxymethyl cellulose; and the base is sodium hydroxide.
  • the denaturing agent added is mercapto polyamine in an amount of 1.3% by weight based on the weight of the ⁇ cellulose in the viscose.
  • the dispersing agent is a polyoxyalkylene glycol, which accounts for 0.58% of the total weight of the coagulation bath, and the dispersing agent is polydecyl dimethyl methoxide.
  • the ammonium chloride group accounts for 0.65% of the total amount of the coagulation bath.
  • the bamboo charcoal viscose is short, the content of the nano-bamboo charcoal is 0.5% by weight of the finished fiber, the bamboo charcoal viscose is short.
  • the specific index of the fiber is: dry fracture strength 2. 5cN/dte X , dry elongation at break 18%, dry strength coefficient of variation CV 16%, ⁇ point 4mg/100, bamboo charcoal content 0. 5%, antibacterial rate > 99. 9 %, ammonia adsorption > 50%, color fastness to washing 4_5.
  • the preparation method of the bamboo charcoal viscose staple fiber comprises the following process steps:
  • step C the spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning, and the formed strand is plasticized and drawn;
  • Post-treatment The drawn yarn is cut, washed and dried.
  • the adhesive described in the step 2) has a viscosity of 40 seconds, a ripeness of 8 ml, a base content of 4%, and a nail fiber content of 8.5%.
  • the spinning speed is 45 m/min and the total drafting is 140%;
  • the composition of the coagulation bath is: sulfuric acid 110 g/L, sodium sulfate 300 g/L, zinc sulfate 10 g/L, temperature of the coagulation bath It is 50 °C.
  • the drying temperature is controlled at 110 °C.
  • the bamboo charcoal slurry is made of the following raw materials by weight:
  • the balance is deionized water.
  • the bamboo charcoal pulp has a viscosity of 45 s, a alkali content of 4%, and a bamboo charcoal powder particle size of 0.8 ⁇ m.
  • the non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is hydroxyethyl cellulose; and the base is sodium hydroxide.
  • the weighting agent is added in an amount of 0.8% by weight of the ⁇ cellulose in the viscose.
  • the dispersing agent is a polyterpenoid three.
  • the denaturing agent is a polyoxyalkylene glycol, which is 0.55% by weight of the total weight of the coagulation bath. 5% ⁇ The methyl chloride, accounting for 0.5% of the total amount of the coagulation bath.
  • the bamboo charcoal viscose is short, the bamboo charcoal is 0.1% by weight of the finished fiber, and the bamboo charcoal is short.
  • the specific index of the fiber is: dry fracture strength 3. 5cN/dte X , dry elongation at break 20%, dry strength coefficient of variation CV 17%, ⁇ point 4mg/100, bamboo charcoal content 0.1%, antibacterial rate > 99. 9 %, ammonia adsorption > 50%, color fastness to washing 4_5.
  • the preparation method of the bamboo charcoal viscose staple fiber comprises the following process steps:
  • step C the spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning, and the formed strand is plasticized and drawn;
  • the adhesive described in the step 2) has a viscosity of 60 seconds, a ripeness of 7 ml, a alkali content of 5%, and a nail fiber content of 8.7%.
  • the spinning speed is 55 m/min and the total drafting is 160%;
  • the composition of the coagulation bath is: sulfuric acid 130 g/L, sodium sulfate 280 g/L, zinc sulfate 8 g/L, temperature of the coagulation bath It is 55 ° C.
  • the drying temperature is controlled at 140 °C.
  • the bamboo charcoal slurry is made of the following raw materials by weight:
  • Non-foaming dispersant 1. 5%
  • the balance is deionized water.
  • the bamboo charcoal pulp has a viscosity of 70 s, a alkali content of 5%, and a bamboo charcoal powder particle size of 0.8 ⁇ m.
  • the non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is hydroxypropyl methylcellulose.
  • Carboxymethylcellulose the base is sodium hydroxide.
  • the weight of the ⁇ -cellulose in the viscose is 0.5% by weight of the ⁇ -cellulose in the viscose.
  • the 6% of the total weight of the coagulation bath is 0. 6%; the dispersing agent is a polydecyl group, the dispersing agent is a polyoxyalkylene glycol. 6% ⁇ The methyl chloride, accounting for 0.6% of the total amount of coagulation bath.
  • the preparation method of the bamboo charcoal viscose staple fiber comprises the following process steps:
  • step C the spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning, and the formed strand is plasticized and drawn;
  • the adhesive described in the step 2) has a viscosity of 40 seconds, a ripeness of 10 ml, a 6% alkali content, and a fiber content of 9.5%.
  • the spinning speed is 40 m/min and the total drafting is 120%;
  • the composition of the coagulation bath is: sulfuric acid 120 g/L, sodium sulfate 320 g/L, zinc sulfate 12 g/L, temperature of the coagulation bath It is 60 ° C.
  • the drying temperature is controlled at 120 °C.
  • the bamboo charcoal slurry is made of the following raw materials by weight:
  • the balance is deionized water.
  • the bamboo charcoal pulp has a viscosity of 50 s, a alkali content of 6%, and a bamboo charcoal powder particle size of 0.8 ⁇ m.
  • the non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is hydroxyethyl cellulose; and the base is sodium hydroxide.
  • the weight of the ⁇ -cellulose in the viscose is 1.5% by weight of the ⁇ -cellulose in the viscose. 65%;
  • the dispersing agent is a bis-indenyl group.
  • the dispersing agent is a polyoxyalkylene diol, which accounts for 0.65% of the total weight of the coagulation bath. 7% ⁇ The methyl chloride, accounting for 0.7% of the total amount of coagulation bath.
  • the preparation method of the bamboo charcoal viscose staple fiber comprises the following process steps:
  • step C the spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning, and the formed strand is plasticized and drawn;
  • the adhesive described in step 2) has a viscosity of 55 seconds, a ripeness of 8 ml, a base content of 4.5%, and a fiber content.
  • the spinning speed is 50 m / min, and the total drafting is 130%;
  • the composition of the coagulation bath is: sulfuric acid 125 g / L, sodium sulfate 290 g / L, zinc sulfate 10. 5 g / L, coagulation bath The temperature is 58 ° C.
  • the drying temperature is controlled at 100 °C.
  • the bamboo charcoal slurry is made of the following raw materials by weight:
  • Non-foaming dispersant 1. 3%
  • the bamboo charcoal pulp has a viscosity of 30 s, an alkali content of 5.5%, and a bamboo charcoal powder particle size of 0.8 ⁇ m.
  • the non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is ethyl hydroxyethyl cellulose; the alkali

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Abstract

The present invention provides bamboo charcoalviscose fibres and a preparation method therefor. The fibres are obtained by blending a bamboo charcoal slurry and viscose and then spinning, wherein the content of nanometer bamboo charcoal is 0.1%-10% of the weight of the finished fibres; the specific criteria of the finished bamboo charcoalviscose fibres comprise: dry breaking strength of 1.6-3.5 cN/dtex; dry breaking elongation of 16-20%, dry strength variable coefficient of CV≤18%, dry breaking elongation variation coefficient of CV≤8%, defects ≤ 4 mg/100, a content of bamboo charcoal of 0.1-10%, an antimicrobial ratio >99.9%, an ammonia adsorption >50%, and colour fastness to washing of 4-5 level. The finished fibres prepared in the present invention has properties such as high strength, good adsorbability, an excellent antimicrobial effect, a uniform colour and strong fixation, and provide a bamboo charcoalviscose fibre raw material with good quality for preparing textiles.

Description

一种竹炭粘胶纤维及其制备方法 技术领域  Bamboo charcoal viscose fiber and preparation method thereof
本发明涉及粘胶纤维生产技术领域, 具体来说,本发明涉及一种含竹炭的粘 胶纤维及其制备方法。  The present invention relates to the field of viscose fiber production technology, and in particular to a bamboo charcoal-containing viscose fiber and a preparation method thereof.
背景技术 Background technique
纤维素 (cellulose ) 是由葡萄糖组成的大分子多糖, 不溶于水及一般有机 溶剂, 是植物细胞壁的主要成分。 纤维素是自然界中分布最广、 含量最多的一种 多糖, 占楦物界碳含量的 50%以上。 纤维素也是地球上最古老、 最丰富的天然高 分子, 是取之不尽用之不竭的, 人类最宝贵的天然可再生资源。麻、麦秆、稻草、 甘蔗渣等, 都是纤维素的丰富来源。  Cellulose (cellulose) is a macromolecular polysaccharide composed of glucose, insoluble in water and common organic solvents, and is the main component of plant cell walls. Cellulose is the most widely distributed and most abundant polysaccharide in nature, accounting for more than 50% of the carbon content of the grain boundary. Cellulose is also the oldest and most abundant natural high molecule on earth. It is inexhaustible and the most precious natural renewable resource of mankind. Hemp, wheat straw, straw, bagasse, etc., are all rich sources of cellulose.
竹炭是以三年生以上高山毛竹为原料,经近千度高温烧制而成的一种炭。竹 炭具有多孔结构,其分子细密多孔,质量坚硬。有很强的吸附能力,能净化空气、 消除异味、 吸湿防霉、 抑菌驱虫。 与人体接触能去湿吸汗, 促进人体血液循环和 新陈代谢, 缓解疲劳。经科学提炼加工后, 已广泛应用于日常生活中。 如添加有 活性炭的纺织用纤维已越来越受到人们的青睐。  Bamboo charcoal is a kind of charcoal which is made from high-altitude bamboo of three years or more and is fired at a temperature of nearly one thousand degrees. Bamboo charcoal has a porous structure, and its molecules are fine and porous, and the quality is hard. It has strong adsorption capacity, can purify the air, eliminate odor, absorb moisture and mold, and inhibit bacteria and insects. Contact with the human body can absorb moisture and absorb sweat, promote blood circulation and metabolism, and relieve fatigue. After scientific refining and processing, it has been widely used in daily life. For example, textile fibers with activated carbon have become more and more popular.
目前就纺织领域的竹炭粘胶纤维的专利申请有:  The current patent applications for bamboo charcoal viscose fiber in the textile field are:
申请号 200310110113. 9的发明专利, 公开了一种竹炭粘胶纤维及其制造方 法, 竹炭的含量以纤维重量百分比计, 其比值为 X, 3% < X 20%, 包括有制胶工 序和纺丝工序, 其特征是: 对竹炭进行精选、 粗粉碎、 除尘、 除杂后, 在粉碎至 细度^ Ξ0. 5微米的竹炭微粉制备工序, 将竹炭微粉和分散剂 S放入水中制成竹炭 水乳浆料工序,在制胶工序中,在碱纤维素黄化终了时的溶解过程中将上述竹炭 微粉水乳浆料加入粘胶中,经 2-4小时的充分搅拌混合研磨后,制成粘度为 25-35 秒、甲纤的重量百分比为 7. 5-9. 5%、熟程度为 9. 2 ± 2ml的竹炭粘胶长纤维粘胶; 在碱纤维素黄化终了时的溶解过程中将上述竹炭微粉水乳浆料加入粘胶中, 经 2-4小时的充分搅拌混合研磨后,制成粘度为 35 ± 3秒、甲纤的重量百分比为 8. 8 ±0. 2%、熟程度为 10 ±0. 5ml的竹炭粘胶短纤维粘胶; 将上述两种竹炭粘胶分别 进行纺丝后可得到含有竹炭的粘胶长丝和短丝。 申请号 200510102775. 0的发明专利, 公开了一种竹炭粘胶纤维、 纱线及其 生产方法,在粘胶纤维中含有粒度小于 0. 5微米的竹炭颗粒,所述的竹炭颗粒占 粘胶纤维重量的 0. 1-10%。 Patent No. 200310110113. 9 discloses a bamboo charcoal viscose fiber and a method for producing the same, the bamboo charcoal content is in terms of fiber weight percentage, and its ratio is X, 3% < X 20%, including a rubberizing process and spinning. The silk process is characterized in that: after the bamboo charcoal is selected, coarsely pulverized, dusted, and decontaminated, the bamboo charcoal fine powder and the dispersant S are prepared by pulverizing to a fineness of 竹0. 5 μm of the bamboo charcoal fine powder. In the bamboo charcoal water emulsion slurry process, the bamboo charcoal micropowder aqueous emulsion slurry is added to the viscose during the dissolution process at the end of the alkali cellulose yellowing, and after thorough mixing and grinding for 2-4 hours, a bamboo charcoal viscose long-fiber viscose having a viscosity of 25-35 seconds, a weight percentage of the nail fiber of 7. 5-9. 5%, a maturity of 9. 2 ± 2 ml; at the end of the alkali cellulose yellowing The singularity of the weight of the fiber is 8. 8 ± 0. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 %, the degree of ripeness is 10 ± 0. 5ml of bamboo charcoal viscose staple fiber viscose; After charcoal were spun viscose rayon filament and staple fiber is obtained containing activated charcoal. The invention patent of the application No. 200510102775. 0 discloses a bamboo charcoal viscose fiber, a yarn and a production method thereof, wherein the viscose fiber contains bamboo charcoal particles having a particle size of less than 0.5 micrometer, and the bamboo charcoal particles occupy viscose fiber. 0重量。 0. 1-10%.
申请号 200610037895. 1的发明专利, 公开了竹炭粘胶纤维的制造方法及使 用该方法制造的竹炭粘胶纤维, 该竹炭粘胶纤维, 含有竹炭微粉及竹醋液。 该竹 炭粘胶纤维的制造方法, 包括制胶工序和紡丝工序, 其制胶工序中, 要进行粘胶 溶液的制备及进行炭微粉乳液的制备。在纺丝工序中,将粘胶溶液与所述的竹炭 微粉乳液混合均匀, 再送至纺丝机制成纤维。  The invention patent of the application No. 200610037895. 1 discloses a method for producing bamboo charcoal viscose fiber and a bamboo charcoal viscose fiber produced by the method, the bamboo charcoal viscose fiber containing bamboo charcoal powder and bamboo vinegar. The method for producing the bamboo charcoal viscose fiber comprises a gum making step and a spinning step, and in the gum making step, the preparation of the viscose solution and the preparation of the carbon micropowder emulsion are carried out. In the spinning process, the viscose solution is uniformly mixed with the bamboo charcoal micropowder emulsion, and then sent to a spinning machine to form fibers.
申请号 201210499127. 3的发明专利,公开了一种竹炭粘胶纤维的生产工艺, 包括步骤为:将竹炭微粉和卟吩钴微粒分散在有机溶剂中并搅拌,得到混合乳浆, 将浆粕进行浸渍、压榨和老成得到来源于天然植物的纤维素:将所述纤维素加入 到所述混合乳浆中溶解并脱泡得到纺丝溶液, 纺丝溶液由纺丝泵挤出,在凝固液 中固化得到竹炭粘胶纤维。  The invention patent of application No. 201210499127. 3 discloses a production process of bamboo charcoal viscose fiber, comprising the steps of: dispersing bamboo charcoal micropowder and porphin cobalt microparticles in an organic solvent and stirring to obtain a mixed emulsion, and performing the pulping Impregnation, pressing and aging to obtain cellulose derived from natural plants: the cellulose is added to the mixed syrup to dissolve and defoam to obtain a spinning solution, and the spinning solution is extruded by a spinning pump in a coagulating liquid. Curing to obtain bamboo charcoal viscose fiber.
上述专利信息显示, 由于纺丝液中加有竹炭微粉,且微粉的粒径在 0. 5微米 左右,加之竹炭的分散稳定性差,竹炭微粉与粘胶接触时容易发生分散粒子的凝 集, 造成生产过程中粘胶不易过滤, 可纺性降低, 纺丝易断头, 纤维的机械物理 性能差, 进而对纤维的品质及竹炭的抗菌、 吸湿等性能产生影响。  The above patent information shows that the bamboo powder is added to the spinning solution, and the particle size of the fine powder is about 0.5 μm, and the dispersion stability of the bamboo charcoal is poor. When the bamboo charcoal powder is in contact with the viscose, the agglomeration of the dispersed particles is likely to occur, resulting in production. In the process, the viscose is not easy to be filtered, the spinnability is lowered, the spinning is easy to break, and the mechanical and physical properties of the fiber are poor, which in turn affects the quality of the fiber and the antibacterial and hygroscopic properties of the bamboo charcoal.
发明内容 Summary of the invention
本发明的目的在于提供一种竹炭粘胶纤维及其制备方法,该纤维很好的保留 了竹炭固有的抗菌抑菌作用, 且物理机械性能好, 强度高, 为后续的染色工艺提 供了保障。 同时, 本发明竹炭与粘胶的混配性好, 竹炭的吸附性强, 粘胶纺丝原 液的可纺性佳。  The object of the present invention is to provide a bamboo charcoal viscose fiber and a preparation method thereof, which have well preserved the inherent antibacterial and antibacterial action of bamboo charcoal, and have good physical and mechanical properties and high strength, and provide a guarantee for the subsequent dyeing process. At the same time, the bamboo charcoal of the invention has good mixing property with the viscose, the bamboo charcoal has strong adsorption property, and the viscose spinning dope has good spinnability.
为实现上述发明目的, 本发明采用的技术方案如下:  In order to achieve the above object, the technical solution adopted by the present invention is as follows:
一种竹炭粘胶纤维, 其特征在于: 该粘胶纤维是由竹炭浆料与粘胶混配后经 纺丝得到, 其纳米竹炭的含量为成品纤维重量的 0. 1%〜10%, 所述竹炭粘胶纤维 成品的具体指标包括: 干断裂强度为 1. 6〜3. 5cN/dteX, 干断裂伸长率为 16〜 20%, 干强度变异系数 CV 18%, 干断裂伸长变异系数 CV 8%, 疵点 4mg/100、 竹炭含量 0. 1〜10%、 抗菌率〉99. 9%、 氨吸附〉50%、 耐水洗色牢度 4-5级; 其 中- 竹炭粘胶长丝的具体指标为: 干断裂强度 1. 6〜2. 2cN/dteX, 干断裂伸长率 16〜20%, 干断裂伸长变异系数 CV 8%, 竹炭含量 0. 1〜10%、 抗菌率〉99. 9%、 氨吸附〉50%、 耐水洗色牢度 4-5级; 1%〜10%, The content of the nanometer bamboo charcoal is 0.1%~10%, the weight of the finished fiber is 0. 1%~10%, according to the weight of the finished fiber. Specific indicators of the bamboo charcoal viscose fiber finished product include: dry breaking strength is 1. 6~3. 5cN/dte X , dry elongation at break is 16~20%, dry strength coefficient of variation CV 18%, dry fracture elongation variation Coefficient CV 8%, 疵 point 4mg/100, bamboo charcoal content 0. 1~10%, antibacterial rate >99.9%, ammonia adsorption >50%, wash fastness 4-5; 〜1. The specific index of the bamboo charcoal viscose is 1. 6~2. 2cN/dte X , dry elongation at break 16~20%, dry elongation elongation coefficient CV 8%, bamboo charcoal content 0. 1~ 10%, antibacterial rate > 99.9%, ammonia adsorption > 50%, wash fastness 4-5;
竹炭粘胶短纤的具体指标为: 干断裂强度 2. 2〜3. 5cN/dteX, 干断裂伸长率 16〜20%, 干强度变异系数 CV 18%, 疵点 4mg/100、 竹炭含量 0. 1〜10%、 抗菌 率〉 99. 9%、 氨吸附〉50%、 耐水洗色牢度 4-5级。 The specific indexes of the bamboo charcoal viscose staple fiber are: dry breaking strength 2. 2~3. 5cN/dte X , dry elongation at break 16~20%, dry strength coefficient of variation CV 18%, 疵 point 4mg/100, bamboo charcoal content 0 1~10%, antibacterial rate > 99.9%, ammonia adsorption >50%, wash fastness 4-5.
所述竹炭粘胶长丝的制备方法包括如下工艺步骤:  The preparation method of the bamboo charcoal viscose filament comprises the following process steps:
A竹炭浆料的配制:在去离子水中加入无泡分散剂、竹炭粉、增稠剂、碱后, 经搅拌、 研磨均匀即得;  Preparation of bamboo charcoal slurry: adding defoaming dispersing agent, bamboo charcoal powder, thickening agent and alkali in deionized water, stirring and grinding evenly;
B 粘胶的制备: 以竹、 棉、 麻、 草、 木浆粕中的一种或任意组合为原料, 经 浸渍、 压榨、 粉碎、 老化、 黄化、 溶解、 熟成等工序制得粘胶, 并在溶解工序中 加入变性剂;  B. Preparation of viscose: Using one or any combination of bamboo, cotton, hemp, grass and wood pulp as raw materials, the viscose is obtained by the processes of dipping, pressing, pulverizing, aging, yellowing, dissolving and ripening. And adding a denaturant in the dissolving process;
C 粘胶纺丝原液的制备: 将竹炭浆料按其中的竹炭占成品纤维重量 0. 1〜 15%的比例, 混入到熟成中的粘胶中搅拌均匀, 然后经过连续脱泡、 过滤, 即得 粘胶纺丝原液;  Preparation of C viscose spinning stock solution: The bamboo charcoal slurry is mixed with the weight of the finished fiber according to the weight of the finished fiber by 0.1 to 15%, mixed into the viscose in the ripening, and then uniformly degassed and filtered. Obtaining a viscose spinning solution;
D 纺丝: 将步骤 C的纺丝原液通过喷丝板挤出进入凝固浴中纺丝成型; E 后处理: 成型的丝条经洗涤、 烘干、 成筒即得。  D Spinning: The spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning; E Post-treatment: The formed strands are washed, dried, and formed into a cylinder.
步骤 B中所述的粘胶, 其粘度 30〜50秒、 熟成度 10〜12ml、 含碱 4〜6%、 甲纤含量 8〜9%。  The adhesive described in the step B has a viscosity of 30 to 50 seconds, a ripening degree of 10 to 12 ml, a base content of 4 to 6%, and a fiber content of 8 to 9%.
在步骤 D所述的纺丝工艺中, 纺速 70〜90m/min、 喷头拉伸 0〜- 8%, 紧张牵 伸 0〜8%; 凝固浴组成为: 硫酸 120〜140g/L, 硫酸钠 220〜260g/L, 硫酸锌 8〜 12g/L, 凝固浴的温度为 50〜60°C。  In the spinning process described in the step D, the spinning speed is 70 to 90 m/min, the nozzle is stretched by 0 to 8%, and the tension is drawn to 0 to 8%; the composition of the coagulation bath is: sulfuric acid 120 to 140 g/L, sodium sulfate 220~260g/L, zinc sulfate 8~12g/L, and the temperature of the coagulation bath is 50~60°C.
在步骤 E所述的后处理工艺中, 烘干温度控制在 70〜100°C。  In the post-treatment process described in step E, the drying temperature is controlled at 70 to 100 °C.
所述竹炭粘胶短纤的制备方法包括如下工艺步骤:  The preparation method of the bamboo charcoal viscose staple fiber comprises the following process steps:
1 ) 竹炭浆料的配制: 在去离子水中加入无泡分散剂、 竹炭粉、 增稠剂、 碱 后, 经搅拌、 研磨均匀即得;  1) Preparation of bamboo charcoal slurry: After adding non-foaming dispersing agent, bamboo charcoal powder, thickener and alkali in deionized water, it can be obtained by stirring and grinding evenly;
2 ) 粘胶的制备: 以竹、 棉、 麻、 草、 木浆粕中的一种或任意组合为原料, 经浸渍、 压榨、 粉碎、 老化、 黄化、 溶解、 熟成等工序制得粘胶, 并在溶解工序 中加入变性剂; 3 ) 粘胶纺丝原液的制备: 将竹炭浆料按其中的竹炭占成品纤维重量 0. 1〜 10%的比例, 混入到熟成中的粘胶中搅拌均匀, 然后经过连续脱泡、 过滤, 即得 粘胶纺丝原液; 2) Preparation of viscose: Using one or any combination of bamboo, cotton, hemp, grass and wood pulp as raw materials, the adhesive is obtained by the processes of dipping, pressing, pulverizing, aging, yellowing, dissolving and ripening. And adding a denaturant in the dissolution process; 3) Preparation of viscose spinning stock solution: The bamboo charcoal slurry is mixed with the weight of the finished fiber according to the weight of the finished fiber by 0.1 to 10%, mixed into the viscose in the ripening, and then uniformly degassed and filtered. That is, a viscose spinning dope;
4) 纺丝: 将步骤 C的纺丝原液通过喷丝板挤出进入凝固浴中纺丝成型, 并 将成型的丝条进行塑化牵伸处理;  4) Spinning: the spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning, and the formed strand is plasticized and drawn;
5 ) 后处理: 牵伸后的丝条经切断、 洗涤、 烘干即得。  5) Post-treatment: The drawn yarn is cut, washed and dried.
步骤 2 ) 中所述的粘胶, 其粘度 40〜60秒、 熟成度 7〜10ml、 含碱 4〜6%、 甲纤含量 8. 5〜9. 5%。  5%。 The viscosity of the adhesive layer, the viscosity of 40~60 seconds, the degree of ripeness of 7~10ml, the alkali content of 4~6%, the fiber content of 8. 5~9. 5%.
在步骤 4) 所述的纺丝工艺中, 纺速 40〜55m/min、 总牵伸 120〜160%; 凝 固浴组成为: 硫酸 110〜130g/L, 硫酸钠 280〜320g/L, 硫酸锌 8〜12g/L, 凝固 浴的温度为 50〜60°C。  In the spinning process described in the step 4), the spinning speed is 40 to 55 m/min, and the total drafting is 120 to 160%; the composition of the coagulation bath is: sulfuric acid 110 to 130 g/L, sodium sulfate 280 to 320 g/L, zinc sulfate 8~12g/L, the temperature of the coagulation bath is 50~60 °C.
在步骤 5 ) 所述的后处理工艺中, 烘干温度控制在 100〜140°C。  In the post-treatment process described in the step 5), the drying temperature is controlled at 100 to 140 °C.
在步骤 A或步骤 1 )所述竹炭浆料的配制步骤中, 所述竹炭浆由下述重量百 分比的原料制成:  In the step of preparing the bamboo charcoal slurry in the step A or the step 1), the bamboo charcoal slurry is made of the following raw materials by weight:
竹炭粉 5〜25%  Bamboo charcoal powder 5~25%
无泡分散剂 1〜2%  Bubble-free dispersant 1~2%
增稠剂 1〜5%  Thickener 1~5%
碱 4〜6%  Alkali 4 to 6%
余量为去离子水。  The balance is deionized water.
所述竹炭浆的粘度为 30〜70s, 含碱量为 4〜6%, 竹炭粉末颗粒的粒径 0· 8 μ ΐϋ。  The bamboo charcoal pulp has a viscosity of 30 to 70 s, a alkali content of 4 to 6%, and a bamboo charcoal powder particle size of 0·8 μM.
所述无泡分散剂为聚丙烯酸钠盐; 所述增稠剂为纤维素类增稠剂; 所述碱为 氢氧化钠。  The non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is a cellulose thickener; and the base is sodium hydroxide.
所述纤维素类增稠剂选自羟乙基纤维素、羟丙基甲基纤维素、羧甲基纤维素 或乙基羟乙基纤维素。  The cellulosic thickener is selected from the group consisting of hydroxyethylcellulose, hydroxypropylmethylcellulose, carboxymethylcellulose or ethylhydroxyethylcellulose.
在步骤 Β或步骤 2 )所述粘胶的制备步骤中, 加入的变性剂为垸基多胺, 其 加入量为粘胶中 α 纤维素重量的 0. 5〜1. 5%。  5%。 The 5%.
在步骤 D或步骤 4)所述的凝固浴中还加有变性剂和分散剂, 所述变性剂为 聚氧烯二醇, 占凝固浴总重量的 0. 55〜0. 65%; 所述分散剂为双垸基二甲基氯化 铵、 多垸基三甲基氯化铵或多垸基二甲基氯化铵, 占凝固浴总量的 0. 5〜0. 7%。 本发明的优点在于: The singularity of the total weight of the coagulation bath is 0. 55~0. 65%; Dimercaptodimethyl chlorination 7%。 5%. The advantages of the invention are:
1、 采用粘度为 30〜70s, 含碱量为 4〜6%, 竹炭粉末颗粒的粒径 0. 8 μ πι 的竹炭浆, 可使竹炭均匀的分散于粘胶中, 可纺性高, 充分确保了竹炭纤维的品 质及性能要求。  1. The bamboo charcoal pulp with a viscosity of 30~70s and a alkali content of 4~6%, bamboo powder powder particles of 0. 8 μ πι can be uniformly dispersed in the viscose, and the spinnability is high and sufficient. The quality and performance requirements of bamboo charcoal fiber are ensured.
2、 在纺丝成型过程中, 将凝固浴温度控制在 50〜60°C, 长丝纺速控制在 70〜90m/mim, 短纤纺速控制在 40〜55m/mim, 可有效防止熔体表面粘度的下降, 改善熔体的流变性能, 从而充分提高了竹炭粉体分布的均匀性。  2. In the spinning process, the temperature of the coagulation bath is controlled at 50~60°C, the spinning speed of the filament is controlled at 70~90m/mim, and the spinning speed of the short fiber is controlled at 40~55m/mim, which can effectively prevent the melt. The decrease in surface viscosity improves the rheological properties of the melt, thereby sufficiently improving the uniformity of the distribution of the bamboo charcoal powder.
3、 本发明竹炭纤维成品的干断裂强度为 1. 6〜3. 5cN/dteX, 干断裂伸长率 为 16〜20%, 干强度变异系数 CV 18%, 干断裂伸长变异系数 CV 8%, 疵点 4mg/100、竹炭含量 0. 1〜10%、抗菌率〉99. 9%、氨吸附〉50%、耐水洗色牢度 4_5 级, 具有强度高、 吸附性能好、 抗菌效果优异、 色泽均匀一致、 固色强的特质, 因而后期的染色及纺织加工性能好。 The dry breaking strength of the bamboo charcoal fiber of the present invention is 1. 6~3. 5cN/dte X , the dry elongation at break is 16 to 20%, the coefficient of variation of dry strength CV is 18%, and the coefficient of variation of dry elongation elongation is CV 8 %, 疵4mg/100, bamboo charcoal content 0. 1~10%, antibacterial rate >99.9%, ammonia adsorption >50%, wash fastness 4_5 grade, high strength, good adsorption performance, excellent antibacterial effect, The color is uniform and the color is strong, so the dyeing and textile processing performance is good.
4、 在后处理工艺步骤中减少了传统粘胶纤维生产过程中的漂白工序, 避免 了竹炭中抗菌活性物质的破坏,确保了竹炭纤维成品所需功能性, 即具有天然的 抗菌抑菌、 去湿吸汗、 除异味的功能, 为制成纺织品提供了品质优良的竹炭粘胶 纤维原材料。  4. In the post-treatment process step, the bleaching process in the traditional viscose fiber production process is reduced, the destruction of the antibacterial active substance in the bamboo charcoal is avoided, and the required functionality of the bamboo charcoal fiber product is ensured, that is, the natural antibacterial and antibacterial, The function of wet sweat absorption and odor removal provides high quality bamboo charcoal viscose fiber raw materials for textiles.
具体实施方式 detailed description
实施例 1  Example 1
一种竹炭粘胶长丝, 该粘胶长丝是由竹炭浆料与粘胶混配后经纺丝得到, 其 纳米竹炭的含量为成品纤维重量的 6%, 所述竹炭粘胶长丝的具体指标为: 干断 裂强度 1. ScN/dtex, 干断裂伸长率 17%, 干断裂伸长变异系数 CV 7. 5%, 竹炭含 量 6%、 抗菌率〉99. 9%、 氨吸附〉50%、 耐水洗色牢度 4-5级;  a bamboo charcoal viscose filament obtained by spinning a bamboo charcoal slurry and a viscose, wherein the nano bamboo charcoal content is 6% by weight of the finished fiber, and the bamboo charcoal viscose filament Specific indicators are: dry fracture strength 1. ScN/dtex, dry elongation at break 17%, dry fracture elongation coefficient CV 7. 5%, bamboo charcoal content 6%, antibacterial rate > 99.9%, ammonia adsorption > 50 %, wash fastness 4-5;
所述竹炭粘胶长丝的制备方法包括如下工艺步骤:  The preparation method of the bamboo charcoal viscose filament comprises the following process steps:
A竹炭浆料的配制:在去离子水中加入无泡分散剂、竹炭粉、增稠剂、碱后, 经搅拌、 研磨均匀即得;  Preparation of bamboo charcoal slurry: adding defoaming dispersing agent, bamboo charcoal powder, thickening agent and alkali in deionized water, stirring and grinding evenly;
B 粘胶的制备: 以竹、 棉、 麻为原料, 经浸渍、 压榨、 粉碎、 老化、 黄化、 溶解、 熟成等工序制得粘胶, 并在溶解工序中加入变性剂;  B. Preparation of viscose: The bamboo, cotton and hemp are used as raw materials to obtain viscose by dipping, pressing, pulverizing, aging, yellowing, dissolving and ripening, and adding a denaturant in the dissolving process;
C粘胶纺丝原液的制备: 将竹炭浆料按其中的竹炭占成品纤维重量 6%的比 例, 混入到熟成中的粘胶中搅拌均匀, 然后经过连续脱泡、 过滤, 即得粘胶纺丝 原液; Preparation of C viscose spinning stock solution: The bamboo charcoal slurry is 6% of the weight of the finished fiber For example, mixing into the viscose in the ripening, stirring uniformly, and then continuously defoaming and filtering, that is, obtaining a viscose spinning dope;
D 纺丝: 将步骤 C的纺丝原液通过喷丝板挤出进入凝固浴中纺丝成型; E 后处理: 成型的丝条经洗涤、 烘干、 成筒即得。  D Spinning: The spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning; E Post-treatment: The formed strands are washed, dried, and formed into a cylinder.
步骤 B中所述的粘胶,其粘度 30秒、熟成度 l lml、含碱 4%、甲纤含量 8. 5%。 在步骤 D所述的纺丝工艺中, 纺速 80m/min、 喷头拉伸 _2%, 紧张牵伸 5%; 凝固浴组成为: 硫酸 120g/L, 硫酸钠 230g/L, 硫酸锌 10g/L, 凝固浴的温度为 The adhesive described in the step B has a viscosity of 30 seconds, a ripening degree of l lml, a base content of 4%, and a fiber content of 8.5%. In the spinning process described in step D, the spinning speed is 80 m/min, the nozzle is stretched by 2%, and the tension is drawn by 5%; the composition of the coagulation bath is: sulfuric acid 120 g/L, sodium sulfate 230 g/L, zinc sulfate 10 g/ L, the temperature of the coagulation bath is
50°C。 50 ° C.
在步骤 E所述的后处理工艺中, 烘干温度控制在 80°C。  In the post-treatment process described in step E, the drying temperature is controlled at 80 °C.
在步骤 A所述竹炭浆料的配制步骤中,所述竹炭浆由下述重量百分比的原料 制成:  In the step of preparing the bamboo charcoal slurry according to the step A, the bamboo charcoal slurry is made of the following raw materials by weight:
竹炭粉 20%  Bamboo charcoal powder 20%
无泡分散剂 1%  Non-foaming dispersant 1%
增稠剂 2%  Thickener 2%
碱 4%  Alkali 4%
余量为去离子水。  The balance is deionized water.
所述竹炭浆的粘度为 30s, 含碱量为 4%, 竹炭粉末颗粒的粒径 0. 8 μ πι。 所述无泡分散剂为聚丙烯酸钠盐; 所述增稠剂为羟乙基纤维素; 所述碱为氢 氧化钠。  The bamboo charcoal pulp has a viscosity of 30 s, a alkali content of 4%, and a bamboo charcoal powder particle size of 0.8 μm. The non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is hydroxyethyl cellulose; and the base is sodium hydroxide.
在步骤 Β所述粘胶的制备步骤中,加入的变性剂为垸基多胺, 其加入量为粘 胶中 α 纤维素重量的 1%。  In the step of preparing the adhesive, the denaturing agent is a mercapto polyamine in an amount of 1% by weight based on the amount of α cellulose in the viscose.
在步骤 D所述的凝固浴中还加有变性剂和分散剂, 所述变性剂为聚氧烯二 醇, 占凝固浴总重量的 0. 55%; 所述分散剂为双垸基二甲基氯化铵, 占凝固浴总 量的 0. 5%。  55%; The dispersing agent is bis-decyl dimethyl methoxide. The disintegrating agent is a polyoxyalkylene diol, which accounts for 0.55% of the total weight of the coagulation bath. 5%。 The ammonium chloride, accounting for 0.5% of the total amount of the coagulation bath.
实施例 2  Example 2
一种竹炭粘胶长丝, 该粘胶长丝是由竹炭浆料与粘胶混配后经纺丝得到, 其 纳米竹炭的含量为成品纤维重量的 0. 1%, 所述竹炭粘胶长丝的具体指标为: 干 断裂强度 1. 9cN/dteX, 干断裂伸长率 18%, 干断裂伸长变异系数 CV 7. 2%, 竹炭 含量 0. 1%、 抗菌率〉99. 9%、 氨吸附〉50%、 耐水洗色牢度 4-5级; 所述竹炭粘胶长丝的制备方法包括如下工艺步骤: The bamboo charcoal adhesive is long. The bamboo charcoal is 0. 1%, the bamboo charcoal adhesive is long. The bamboo charcoal is long. The specific index of the wire is: dry fracture strength 1. 9cN/dte X , dry elongation at break 18%, dry fracture elongation coefficient of variation CV 7.2%, bamboo charcoal content 0.1%, antibacterial rate > 99. 9% , ammonia adsorption > 50%, wash fastness 4-5; The preparation method of the bamboo charcoal viscose filament comprises the following process steps:
A竹炭浆料的配制:在去离子水中加入无泡分散剂、竹炭粉、增稠剂、碱后, 经搅拌、 研磨均匀即得;  Preparation of bamboo charcoal slurry: adding defoaming dispersing agent, bamboo charcoal powder, thickening agent and alkali in deionized water, stirring and grinding evenly;
B 粘胶的制备: 以棉、 木浆粕为原料, 经浸渍、 压榨、 粉碎、 老化、 黄化、 溶解、 熟成等工序制得粘胶, 并在溶解工序中加入变性剂;  B. Preparation of viscose: The cotton, wood pulp is used as raw material, and the viscose is obtained by the steps of dipping, pressing, pulverizing, aging, yellowing, dissolving, ripening, etc., and a denaturant is added in the dissolving process;
C粘胶纺丝原液的制备: 将竹炭浆料按其中的竹炭占成品纤维重量 0. 1%的 比例, 混入到熟成中的粘胶中搅拌均匀, 然后经过连续脱泡、 过滤, 即得粘胶纺 丝原液;  Preparation of C-viscose spinning dope: The bamboo charcoal slurry is mixed with the weight of the finished fiber according to the weight of the finished fiber, 0.1%, mixed into the viscose in the ripening, and then uniformly stirred, and then defoamed and filtered. Glue spinning stock solution;
D 纺丝: 将步骤 C的纺丝原液通过喷丝板挤出进入凝固浴中纺丝成型; E 后处理: 成型的丝条经洗涤、 烘干、 成筒即得。  D Spinning: The spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning; E Post-treatment: The formed strands are washed, dried, and formed into a cylinder.
步骤 B中所述的粘胶, 其粘度 50秒、 熟成度 12ml、 含碱 6%、 甲纤含量 8%。 在步骤 D所述的纺丝工艺中, 纺速 70m/min、 喷头拉伸 _1%, 紧张牵伸 8%; 凝固浴组成为: 硫酸 130g/L, 硫酸钠 250g/L, 硫酸锌 12g/L, 凝固浴的温度为 The adhesive described in the step B has a viscosity of 50 seconds, a ripeness of 12 ml, a alkali content of 6%, and a nail fiber content of 8%. In the spinning process described in step D, the spinning speed is 70 m/min, the nozzle is stretched by 1%, and the tension is stretched by 8%; the composition of the coagulation bath is: sulfuric acid 130 g/L, sodium sulfate 250 g/L, zinc sulfate 12 g/ L, the temperature of the coagulation bath is
60°C。 60 ° C.
在步骤 E所述的后处理工艺中, 烘干温度控制在 100°C。  In the post-treatment process described in step E, the drying temperature is controlled at 100 °C.
在步骤 A所述竹炭浆料的配制步骤中,所述竹炭浆由下述重量百分比的原料 制成:  In the step of preparing the bamboo charcoal slurry according to the step A, the bamboo charcoal slurry is made of the following raw materials by weight:
竹炭粉 5%  Bamboo charcoal powder 5%
无泡分散剂 1. 5%  Non-foaming dispersant 1. 5%
增稠剂 1%  Thickener 1%
碱 5%  Alkali 5%
余量为去离子水。  The balance is deionized water.
所述竹炭浆的粘度为 50s, 含碱量为 5%, 竹炭粉末颗粒的粒径 0. 8 μ πι。 所述无泡分散剂为聚丙烯酸钠盐; 所述增稠剂为羧甲基纤维素; 所述碱为氢 氧化钠。  The bamboo charcoal pulp has a viscosity of 50 s, a alkali content of 5%, and a bamboo charcoal powder particle size of 0.8 μm. The non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is carboxymethyl cellulose; and the base is sodium hydroxide.
在步骤 Β所述粘胶的制备步骤中,加入的变性剂为垸基多胺, 其加入量为粘 胶中 α 纤维素重量的 0. 5%。  5%。 The weighting agent is added in an amount of 0.5% by weight of the α cellulose in the viscose.
在步骤 D所述的凝固浴中还加有变性剂和分散剂, 所述变性剂为聚氧烯二 醇, 占凝固浴总重量的 0. 6%; 所述分散剂为多垸基三甲基氯化铵, 占凝固浴总 量的 0. 6%。 The 6% of the total weight of the coagulation bath is 0. 6%; the dispersing agent is a polyterpenic trimethyl group. The dispersing agent is a polyoxyalkylene glycol. Ammonium chloride, accounting for total coagulation bath 6%。 The amount of 0.6%.
实施例 3  Example 3
一种竹炭粘胶长丝, 该粘胶长丝是由竹炭浆料与粘胶混配后经纺丝得到, 其 纳米竹炭的含量为成品纤维重量的 10%, 所述竹炭粘胶长丝的具体指标为: 干断 裂强度 1. 6cN/dteX, 干断裂伸长率 16%, 干断裂伸长变异系数 CV 8%, 竹炭含量 10%、 抗菌率〉99. 9%、 氨吸附〉50%、 耐水洗色牢度 4-5级; A bamboo charcoal viscose filament obtained by spinning a bamboo charcoal slurry and a viscose, the nano bamboo charcoal content being 10% by weight of the finished fiber, the bamboo charcoal viscose filament Specific indicators are: dry fracture strength 1. 6cN/dte X , dry elongation at break 16%, dry fracture elongation coefficient CV 8%, bamboo charcoal content 10%, antibacterial rate >99.9%, ammonia adsorption >50% , washing color fastness 4-5;
所述竹炭粘胶长丝的制备方法包括如下工艺步骤:  The preparation method of the bamboo charcoal viscose filament comprises the following process steps:
A竹炭浆料的配制:在去离子水中加入无泡分散剂、竹炭粉、增稠剂、碱后, 经搅拌、 研磨均匀即得;  Preparation of bamboo charcoal slurry: adding defoaming dispersing agent, bamboo charcoal powder, thickening agent and alkali in deionized water, stirring and grinding evenly;
B 粘胶的制备: 以竹、 麻、 木浆粕为原料, 经浸渍、 压榨、 粉碎、 老化、 黄 化、 溶解、 熟成等工序制得粘胶, 并在溶解工序中加入变性剂;  B. Preparation of viscose: The bamboo, hemp and wood pulp are used as raw materials to obtain viscose by dipping, pressing, pulverizing, aging, yellowing, dissolving, ripening, etc., and a denaturant is added in the dissolving process;
C粘胶纺丝原液的制备: 将竹炭浆料按其中的竹炭占成品纤维重量 10%的比 例, 混入到熟成中的粘胶中搅拌均匀, 然后经过连续脱泡、 过滤, 即得粘胶纺丝 原液;  Preparation of C viscose spinning stock solution: The bamboo charcoal slurry is mixed into the viscose in the matured powder according to the proportion of the bamboo charcoal in the proportion of 10% of the finished fiber, and then uniformly defoamed and filtered to obtain viscose spun. Silk stock solution;
D 纺丝: 将步骤 C的纺丝原液通过喷丝板挤出进入凝固浴中纺丝成型; E 后处理: 成型的丝条经洗涤、 烘干、 成筒即得。  D Spinning: The spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning; E Post-treatment: The formed strands are washed, dried, and formed into a cylinder.
步骤 B中所述的粘胶, 其粘度 40秒、 熟成度 10ml、 含碱 5%、 甲纤含量 9%。 在步骤 D所述的纺丝工艺中, 纺速 90m/min、 喷头拉伸 _5%, 紧张牵伸 7%; 凝固浴组成为: 硫酸 140g/L, 硫酸钠 220g/L, 硫酸锌 8g/L, 凝固浴的温度为 55 The adhesive described in the step B has a viscosity of 40 seconds, a ripeness of 10 ml, a alkali content of 5%, and a nail fiber content of 9%. In the spinning process described in step D, the spinning speed is 90 m/min, the nozzle is stretched by 5%, and the tension is stretched by 7%; the composition of the coagulation bath is: sulfuric acid 140 g/L, sodium sulfate 220 g/L, zinc sulfate 8 g/ L, the temperature of the coagulation bath is 55
°C。 °C.
在步骤 E所述的后处理工艺中, 烘干温度控制在 70°C。  In the post-treatment process described in step E, the drying temperature is controlled at 70 °C.
在步骤 A所述竹炭浆料的配制步骤中,所述竹炭浆由下述重量百分比的原料 制成:  In the step of preparing the bamboo charcoal slurry according to the step A, the bamboo charcoal slurry is made of the following raw materials by weight:
竹炭粉 25%  Bamboo charcoal powder 25%
无泡分散剂 2%  Bubble-free dispersant 2%
增稠剂 5%  Thickener 5%
碱 6%  Alkali 6%
余量为去离子水。  The balance is deionized water.
所述竹炭浆的粘度为 50s, 含碱量为 6%, 竹炭粉末颗粒的粒径 0. 8 μ πι。 所述无泡分散剂为聚丙烯酸钠盐; 所述增稠剂为羧甲基纤维素; 所述碱为氢 氧化钠。 8 μ πι。 The bamboo charcoal granules having a viscosity of 50 s, the alkali content of 6%, the bamboo charcoal powder particles having a particle size of 0. 8 μ πι. The non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is carboxymethyl cellulose; and the base is sodium hydroxide.
在步骤 B所述粘胶的制备步骤中,加入的变性剂为垸基多胺, 其加入量为粘 胶中 α 纤维素重量的 1. 5%。  In the preparation step of the adhesive in the step B, the denaturant added was mercapto polyamine in an amount of 1.5% by weight based on the weight of the α cellulose in the viscose.
在步骤 D所述的凝固浴中还加有变性剂和分散剂, 所述变性剂为聚氧烯二 醇, 占凝固浴总重量的 0. 65%; 所述分散剂为多垸基二甲基氯化铵, 占凝固浴总 量的 0. 7%。  The dispersing agent is a polyoxyalkylene glycol, which accounts for 0.65% of the total weight of the coagulation bath, and the dispersing agent is polydecyl dimethyl methoxide. 7%。 The total amount of the coagulation bath is 0.7%.
实施例 4  Example 4
一种竹炭粘胶长丝, 该粘胶长丝是由竹炭浆料与粘胶混配后经纺丝得到, 其 纳米竹炭的含量为成品纤维重量的 2. 5%, 所述竹炭粘胶长丝的具体指标为: 干 断裂强度 2. 2cN/dteX, 干断裂伸长率 20%, 干断裂伸长变异系数 CV 7. 1%, 竹炭 含量 2. 5%、 抗菌率〉99. 9%、 氨吸附〉50%、 耐水洗色牢度 4-5级; The 5% of the weight of the finished fiber is 2. 5%, the bamboo charcoal adhesive is long, and the weight of the finished bamboo fiber is 2.5%, the bamboo charcoal adhesive is long. The specific index of the wire is: dry rupture strength 2. 2cN / dte X , dry elongation at break 20%, dry rupture elongation coefficient CV 7.1%, bamboo charcoal content 2. 5%, antibacterial rate > 99. 9% , ammonia adsorption > 50%, wash fastness 4-5;
所述竹炭粘胶长丝的制备方法包括如下工艺步骤:  The preparation method of the bamboo charcoal viscose filament comprises the following process steps:
A竹炭浆料的配制:在去离子水中加入无泡分散剂、竹炭粉、增稠剂、碱后, 经搅拌、 研磨均匀即得;  Preparation of bamboo charcoal slurry: adding defoaming dispersing agent, bamboo charcoal powder, thickening agent and alkali in deionized water, stirring and grinding evenly;
B 粘胶的制备: 以竹、 草浆粕为原料, 经浸渍、 压榨、 粉碎、 老化、 黄化、 溶解、 熟成等工序制得粘胶, 并在溶解工序中加入变性剂;  B. Preparation of viscose: The bamboo and straw pulp are used as raw materials, and the viscose is prepared by the processes of dipping, pressing, pulverizing, aging, yellowing, dissolving, ripening, etc., and adding a denaturant in the dissolving process;
C粘胶纺丝原液的制备: 将竹炭浆料按其中的竹炭占成品纤维重量 2. 5%的 比例, 混入到熟成中的粘胶中搅拌均匀, 然后经过连续脱泡、 过滤, 即得粘胶纺 丝原液;  Preparation of C-viscose spinning dope: The bamboo charcoal slurry is mixed with the weight of the finished fiber by 2.5%, mixed into the viscose in the ripening, and then uniformly stirred, and then defoamed and filtered. Glue spinning stock solution;
D 纺丝: 将步骤 C的纺丝原液通过喷丝板挤出进入凝固浴中纺丝成型; E 后处理: 成型的丝条经洗涤、 烘干、 成筒即得。  D Spinning: The spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning; E Post-treatment: The formed strands are washed, dried, and formed into a cylinder.
步骤 B中所述的粘胶, 其粘度 45秒、 熟成度 11. 5ml、 含碱 5. 5%、 甲纤含量 8. 7%。  The adhesive described in the step B has a viscosity of 45 seconds, a ripeness of 11. 5 ml, a base of 5.5%, and a fiber content of 8.7%.
在步骤 D所述的纺丝工艺中, 纺速 85m/min、 喷头拉伸 _3%, 紧张牵伸 6%; 凝固浴组成为: 硫酸 125g/L, 硫酸钠 260g/L, 硫酸锌 l lg/L, 凝固浴的温度为 57°C。  In the spinning process described in step D, the spinning speed is 85 m/min, the nozzle is stretched by 3%, and the tension is stretched by 6%; the composition of the coagulation bath is: sulfuric acid 125 g/L, sodium sulfate 260 g/L, zinc sulfate l lg /L, the temperature of the coagulation bath was 57 °C.
在步骤 E所述的后处理工艺中, 烘干温度控制在 90°C。  In the post-treatment process described in step E, the drying temperature is controlled at 90 °C.
在步骤 A所述竹炭浆料的配制步骤中,所述竹炭浆由下述重量百分比的原料 制成: In the step of preparing the bamboo charcoal slurry according to the step A, the bamboo charcoal slurry is composed of the following weight percentage materials. production:
竹炭粉 12%  Bamboo charcoal powder 12%
无泡分散剂 1. 2%  Non-foaming dispersant 1. 2%
增稠剂 3. 5%  Thickener 3. 5%
碱 4. 8%  Alkali 4. 8%
余量为去离子水。  The balance is deionized water.
所述竹炭浆的粘度为 40s, 含碱量为 4. 8%, 竹炭粉末颗粒的粒径 0. 8 μ πι。 所述无泡分散剂为聚丙烯酸钠盐; 所述增稠剂为羧甲基纤维素; 所述碱为氢 氧化钠。  The bamboo charcoal pulp has a viscosity of 40 s, an alkali content of 4.8%, and a bamboo charcoal powder particle size of 0.8 μm. The non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is carboxymethyl cellulose; and the base is sodium hydroxide.
在步骤 Β所述粘胶的制备步骤中,加入的变性剂为垸基多胺, 其加入量为粘 胶中 α 纤维素重量的 1. 3%。  In the step of preparing the adhesive, the denaturing agent added is mercapto polyamine in an amount of 1.3% by weight based on the weight of the α cellulose in the viscose.
在步骤 D所述的凝固浴中还加有变性剂和分散剂, 所述变性剂为聚氧烯二 醇, 占凝固浴总重量的 0. 58%; 所述分散剂为多垸基二甲基氯化铵, 占凝固浴总 量的 0· 65%。  The dispersing agent is a polyoxyalkylene glycol, which accounts for 0.58% of the total weight of the coagulation bath, and the dispersing agent is polydecyl dimethyl methoxide. The ammonium chloride group accounts for 0.65% of the total amount of the coagulation bath.
实施例 5  Example 5
一种竹炭粘胶短纤, 该粘胶短纤是由竹炭浆料与粘胶混配后经纺丝得到, 其 纳米竹炭的含量为成品纤维重量的 0. 5%, 所述竹炭粘胶短纤的具体指标为: 干 断裂强度 2. 5cN/dteX, 干断裂伸长率 18%, 干强度变异系数 CV 16%, 疵点 4mg/100、竹炭含量 0. 5%、抗菌率〉99. 9%、氨吸附〉50%、耐水洗色牢度 4_5级。 5%, the bamboo charcoal viscose is short, the content of the nano-bamboo charcoal is 0.5% by weight of the finished fiber, the bamboo charcoal viscose is short. The specific index of the fiber is: dry fracture strength 2. 5cN/dte X , dry elongation at break 18%, dry strength coefficient of variation CV 16%, 疵 point 4mg/100, bamboo charcoal content 0. 5%, antibacterial rate > 99. 9 %, ammonia adsorption > 50%, color fastness to washing 4_5.
所述竹炭粘胶短纤的制备方法包括如下工艺步骤:  The preparation method of the bamboo charcoal viscose staple fiber comprises the following process steps:
1 ) 竹炭浆料的配制: 在去离子水中加入无泡分散剂、 竹炭粉、 增稠剂、 碱 后, 经搅拌、 研磨均匀即得;  1) Preparation of bamboo charcoal slurry: After adding non-foaming dispersing agent, bamboo charcoal powder, thickener and alkali in deionized water, it can be obtained by stirring and grinding evenly;
2 ) 粘胶的制备: 以竹、 棉、 麻浆粕为原料, 经浸渍、 压榨、 粉碎、 老化、 黄化、 溶解、 熟成等工序制得粘胶, 并在溶解工序中加入变性剂;  2) Preparation of viscose: The bamboo, cotton and hemp pulp are used as raw materials to obtain viscose by dipping, pressing, pulverizing, aging, yellowing, dissolving, ripening, etc., and adding a denaturant in the dissolving process;
3 )粘胶纺丝原液的制备: 将竹炭浆料按其中的竹炭占成品纤维重量 0. 5%的 比例, 混入到熟成中的粘胶中搅拌均匀, 然后经过连续脱泡、 过滤, 即得粘胶纺 丝原液;  3) Preparation of viscose spinning dope: The bamboo charcoal slurry is mixed with the bamboo fiber in the proportion of 0.5% by weight of the finished fiber, mixed into the viscose in the ripening, and then uniformly degassed and filtered. Viscose spinning stock solution;
4) 纺丝: 将步骤 C的纺丝原液通过喷丝板挤出进入凝固浴中纺丝成型, 并 将成型的丝条进行塑化牵伸处理; 5 ) 后处理: 牵伸后的丝条经切断、 洗涤、 烘干即得。 4) Spinning: the spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning, and the formed strand is plasticized and drawn; 5) Post-treatment: The drawn yarn is cut, washed and dried.
步骤 2 )中所述的粘胶,其粘度 40秒、熟成度 8ml、含碱 4%、甲纤含量 8. 5%。 在步骤 4)所述的纺丝工艺中, 纺速 45m/min、总牵伸 140%; 凝固浴组成为: 硫酸 110g/L, 硫酸钠 300g/L, 硫酸锌 10g/L, 凝固浴的温度为 50°C。  The adhesive described in the step 2) has a viscosity of 40 seconds, a ripeness of 8 ml, a base content of 4%, and a nail fiber content of 8.5%. In the spinning process described in the step 4), the spinning speed is 45 m/min and the total drafting is 140%; the composition of the coagulation bath is: sulfuric acid 110 g/L, sodium sulfate 300 g/L, zinc sulfate 10 g/L, temperature of the coagulation bath It is 50 °C.
在步骤 5 ) 所述的后处理工艺中, 烘干温度控制在 110°C。  In the post-treatment process described in the step 5), the drying temperature is controlled at 110 °C.
在步骤 A或步骤 1 )所述竹炭浆料的配制步骤中, 所述竹炭浆由下述重量百 分比的原料制成:  In the step of preparing the bamboo charcoal slurry in the step A or the step 1), the bamboo charcoal slurry is made of the following raw materials by weight:
竹炭粉 8%  Bamboo charcoal powder 8%
无泡分散剂 1%  Non-foaming dispersant 1%
增稠剂 3%  Thickener 3%
碱 4%  Alkali 4%
余量为去离子水。  The balance is deionized water.
所述竹炭浆的粘度为 45s, 含碱量为 4%, 竹炭粉末颗粒的粒径 0. 8 μ πι。 所述无泡分散剂为聚丙烯酸钠盐; 所述增稠剂为羟乙基纤维素; 所述碱为氢 氧化钠。  The bamboo charcoal pulp has a viscosity of 45 s, a alkali content of 4%, and a bamboo charcoal powder particle size of 0.8 μm. The non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is hydroxyethyl cellulose; and the base is sodium hydroxide.
在步骤 2 )所述粘胶的制备步骤中, 加入的变性剂为垸基多胺, 其加入量为 粘胶中 α 纤维素重量的 0. 8%。  8%。 The weighting agent is added in an amount of 0.8% by weight of the α cellulose in the viscose.
在步骤 4)所述的凝固浴中还加有变性剂和分散剂, 所述变性剂为聚氧烯二 醇, 占凝固浴总重量的 0. 55%; 所述分散剂为多垸基三甲基氯化铵, 占凝固浴总 量的 0. 5%。  55%; The dispersing agent is a polyterpenoid three. The denaturing agent is a polyoxyalkylene glycol, which is 0.55% by weight of the total weight of the coagulation bath. 5%。 The methyl chloride, accounting for 0.5% of the total amount of the coagulation bath.
实施例 6  Example 6
一种竹炭粘胶短纤, 该粘胶短纤是由竹炭浆料与粘胶混配后经纺丝得到, 其 纳米竹炭的含量为成品纤维重量的 0. 1%, 所述竹炭粘胶短纤的具体指标为: 干 断裂强度 3. 5cN/dteX, 干断裂伸长率 20%, 干强度变异系数 CV 17%, 疵点 4mg/100、竹炭含量 0. 1%、抗菌率〉99. 9%、氨吸附〉50%、耐水洗色牢度 4_5级。 The bamboo charcoal viscose is short, the bamboo charcoal is 0.1% by weight of the finished fiber, and the bamboo charcoal is short. The specific index of the fiber is: dry fracture strength 3. 5cN/dte X , dry elongation at break 20%, dry strength coefficient of variation CV 17%, 疵 point 4mg/100, bamboo charcoal content 0.1%, antibacterial rate > 99. 9 %, ammonia adsorption > 50%, color fastness to washing 4_5.
所述竹炭粘胶短纤的制备方法包括如下工艺步骤:  The preparation method of the bamboo charcoal viscose staple fiber comprises the following process steps:
1 ) 竹炭浆料的配制: 在去离子水中加入无泡分散剂、 竹炭粉、 增稠剂、 碱 后, 经搅拌、 研磨均匀即得;  1) Preparation of bamboo charcoal slurry: After adding non-foaming dispersing agent, bamboo charcoal powder, thickener and alkali in deionized water, it can be obtained by stirring and grinding evenly;
2 ) 粘胶的制备: 以棉、 麻、 木浆粕为原料, 经浸渍、 压榨、 粉碎、 老化、 黄化、 溶解、 熟成等工序制得粘胶, 并在溶解工序中加入变性剂; 2) Preparation of viscose: cotton, hemp, wood pulp as raw material, impregnated, pressed, crushed, aged, a vitrification process is obtained by processes such as yellowing, dissolving, and aging, and a denaturant is added in the dissolving process;
3)粘胶纺丝原液的制备: 将竹炭浆料按其中的竹炭占成品纤维重量 0. 1%的 比例, 混入到熟成中的粘胶中搅拌均匀, 然后经过连续脱泡、 过滤, 即得粘胶纺 丝原液;  3) Preparation of viscose spinning stock solution: The bamboo charcoal slurry is mixed with the weight of the finished fiber according to the weight of the finished fiber, 0.1%, mixed into the viscose in the ripening, and then uniformly stirred, then subjected to continuous defoaming and filtration. Viscose spinning stock solution;
4) 纺丝: 将步骤 C的纺丝原液通过喷丝板挤出进入凝固浴中纺丝成型, 并 将成型的丝条进行塑化牵伸处理;  4) Spinning: the spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning, and the formed strand is plasticized and drawn;
5) 后处理: 牵伸后的丝条经切断、 洗涤、 烘干即得。  5) Post-treatment: The drawn yarn is cut, washed and dried.
步骤 2)中所述的粘胶,其粘度 60秒、熟成度 7ml、含碱 5%、甲纤含量 8. 7%。 在步骤 4)所述的纺丝工艺中, 纺速 55m/min、总牵伸 160%; 凝固浴组成为: 硫酸 130g/L, 硫酸钠 280g/L, 硫酸锌 8g/L, 凝固浴的温度为 55°C。  The adhesive described in the step 2) has a viscosity of 60 seconds, a ripeness of 7 ml, a alkali content of 5%, and a nail fiber content of 8.7%. In the spinning process described in the step 4), the spinning speed is 55 m/min and the total drafting is 160%; the composition of the coagulation bath is: sulfuric acid 130 g/L, sodium sulfate 280 g/L, zinc sulfate 8 g/L, temperature of the coagulation bath It is 55 ° C.
在步骤 5) 所述的后处理工艺中, 烘干温度控制在 140°C。  In the post-treatment process described in the step 5), the drying temperature is controlled at 140 °C.
在步骤 A或步骤 1 )所述竹炭浆料的配制步骤中, 所述竹炭浆由下述重量百 分比的原料制成:  In the step of preparing the bamboo charcoal slurry in the step A or the step 1), the bamboo charcoal slurry is made of the following raw materials by weight:
竹炭粉 6%  Bamboo charcoal powder 6%
无泡分散剂 1. 5%  Non-foaming dispersant 1. 5%
增稠剂 1%  Thickener 1%
碱 5%  Alkali 5%
余量为去离子水。  The balance is deionized water.
所述竹炭浆的粘度为 70s, 含碱量为 5%, 竹炭粉末颗粒的粒径 0. 8 μ πι。 所述无泡分散剂为聚丙烯酸钠盐; 所述增稠剂为羟丙基甲基纤维素。  The bamboo charcoal pulp has a viscosity of 70 s, a alkali content of 5%, and a bamboo charcoal powder particle size of 0.8 μm. The non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is hydroxypropyl methylcellulose.
羧甲基纤维素; 所述碱为氢氧化钠。  Carboxymethylcellulose; the base is sodium hydroxide.
在步骤 2)所述粘胶的制备步骤中, 加入的变性剂为垸基多胺, 其加入量为 粘胶中 α 纤维素重量的 0. 5%。  5%。 The weight of the α-cellulose in the viscose is 0.5% by weight of the α-cellulose in the viscose.
在步骤 4)所述的凝固浴中还加有变性剂和分散剂, 所述变性剂为聚氧烯二 醇, 占凝固浴总重量的 0. 6%; 所述分散剂为多垸基二甲基氯化铵, 占凝固浴总 量的 0. 6%。  The 6% of the total weight of the coagulation bath is 0. 6%; the dispersing agent is a polydecyl group, the dispersing agent is a polyoxyalkylene glycol. 6%。 The methyl chloride, accounting for 0.6% of the total amount of coagulation bath.
实施例 7  Example 7
一种竹炭粘胶短纤, 该粘胶短纤是由竹炭浆料与粘胶混配后经纺丝得到, 其 纳米竹炭的含量为成品纤维重量的 10%, 所述竹炭粘胶短纤的具体指标为: 干断 裂强度 2. 2cN/dtex,干断裂伸长率 16%,干强度变异系数 CV 18%,疵点 4mg/100、 竹炭含量 10%、 抗菌率〉99. 9%、 氨吸附〉50%、 耐水洗色牢度 4-5级。 A bamboo charcoal viscose staple fiber obtained by spinning a bamboo charcoal slurry and a viscose, wherein the content of the nano bamboo charcoal is 10% by weight of the finished fiber, and the bamboo charcoal viscose staple fiber Specific indicators are: dry Cracking strength 2. 2cN/dtex, dry elongation at break 16%, dry strength coefficient of variation CV 18%, defect 4mg/100, bamboo charcoal content 10%, antibacterial rate >99.9%, ammonia adsorption >50%, washable Color fastness 4-5.
所述竹炭粘胶短纤的制备方法包括如下工艺步骤:  The preparation method of the bamboo charcoal viscose staple fiber comprises the following process steps:
1 ) 竹炭浆料的配制: 在去离子水中加入无泡分散剂、 竹炭粉、 增稠剂、 碱 后, 经搅拌、 研磨均匀即得;  1) Preparation of bamboo charcoal slurry: After adding non-foaming dispersing agent, bamboo charcoal powder, thickener and alkali in deionized water, it can be obtained by stirring and grinding evenly;
2 ) 粘胶的制备: 以竹、 麻、 草浆粕为原料, 经浸渍、 压榨、 粉碎、 老化、 黄化、 溶解、 熟成等工序制得粘胶, 并在溶解工序中加入变性剂;  2) Preparation of viscose: using bamboo, hemp and straw pulp as raw materials, obtaining viscose by dipping, pressing, pulverizing, aging, yellowing, dissolving, ripening, etc., and adding a denaturant in the dissolving process;
3 ) 粘胶纺丝原液的制备: 将竹炭浆料按其中的竹炭占成品纤维重量 10%的 比例, 混入到熟成中的粘胶中搅拌均匀, 然后经过连续脱泡、 过滤, 即得粘胶纺 丝原液;  3) Preparation of viscose spinning solution: The bamboo charcoal slurry is mixed into the viscose in the ripening according to the proportion of the bamboo charcoal in the proportion of 10% of the finished fiber, and then uniformly defoamed and filtered to obtain the viscose. Spinning stock solution;
4) 纺丝: 将步骤 C的纺丝原液通过喷丝板挤出进入凝固浴中纺丝成型, 并 将成型的丝条进行塑化牵伸处理;  4) Spinning: the spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning, and the formed strand is plasticized and drawn;
5 ) 后处理: 牵伸后的丝条经切断、 洗涤、 烘干即得。  5) Post-treatment: The drawn yarn is cut, washed and dried.
步骤 2 )中所述的粘胶,其粘度 40秒、熟成度 10ml、含碱 6%、甲纤含量 9. 5%。 在步骤 4)所述的纺丝工艺中, 纺速 40m/min、总牵伸 120%; 凝固浴组成为: 硫酸 120g/L, 硫酸钠 320g/L, 硫酸锌 12g/L, 凝固浴的温度为 60°C。  The adhesive described in the step 2) has a viscosity of 40 seconds, a ripeness of 10 ml, a 6% alkali content, and a fiber content of 9.5%. In the spinning process described in the step 4), the spinning speed is 40 m/min and the total drafting is 120%; the composition of the coagulation bath is: sulfuric acid 120 g/L, sodium sulfate 320 g/L, zinc sulfate 12 g/L, temperature of the coagulation bath It is 60 ° C.
在步骤 5 ) 所述的后处理工艺中, 烘干温度控制在 120°C。  In the post-treatment process described in the step 5), the drying temperature is controlled at 120 °C.
在步骤 A或步骤 1 )所述竹炭浆料的配制步骤中, 所述竹炭浆由下述重量百 分比的原料制成:  In the step of preparing the bamboo charcoal slurry in the step A or the step 1), the bamboo charcoal slurry is made of the following raw materials by weight:
竹炭粉 23%  Bamboo charcoal powder 23%
无泡分散剂 2%  Bubble-free dispersant 2%
增稠剂 5%  Thickener 5%
碱 6%  Alkali 6%
余量为去离子水。  The balance is deionized water.
所述竹炭浆的粘度为 50s, 含碱量为 6%, 竹炭粉末颗粒的粒径 0. 8 μ πι。 所述无泡分散剂为聚丙烯酸钠盐; 所述增稠剂为羟乙基纤维素; 所述碱为氢 氧化钠。  The bamboo charcoal pulp has a viscosity of 50 s, a alkali content of 6%, and a bamboo charcoal powder particle size of 0.8 μm. The non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is hydroxyethyl cellulose; and the base is sodium hydroxide.
在步骤 2 )所述粘胶的制备步骤中, 加入的变性剂为垸基多胺, 其加入量为 粘胶中 α 纤维素重量的 1. 5%。 在步骤 4)所述的凝固浴中还加有变性剂和分散剂, 所述变性剂为聚氧烯二 醇, 占凝固浴总重量的 0. 65%; 所述分散剂为双垸基二甲基氯化铵, 占凝固浴总 量的 0. 7%。 5%。 The weight of the α-cellulose in the viscose is 1.5% by weight of the α-cellulose in the viscose. 65%; The dispersing agent is a bis-indenyl group. The dispersing agent is a polyoxyalkylene diol, which accounts for 0.65% of the total weight of the coagulation bath. 7%。 The methyl chloride, accounting for 0.7% of the total amount of coagulation bath.
实施例 8  Example 8
一种竹炭粘胶短纤, 该粘胶短纤是由竹炭浆料与粘胶混配后经纺丝得到, 其 纳米竹炭的含量为成品纤维重量的 5%, 所述竹炭粘胶短纤的具体指标为: 干断 裂强度 3cN/dteX,干断裂伸长率 17%,干强度变异系数 CV 17. 5%,疵点 4mg/100、 竹炭含量 5%、 抗菌率〉99. 9%、 氨吸附〉50%、 耐水洗色牢度 4-5级。 A bamboo charcoal viscose staple fiber obtained by spinning a bamboo charcoal slurry and a viscose, wherein the nano bamboo charcoal content is 5% by weight of the finished fiber, and the bamboo charcoal viscose staple fiber Specific indicators are: dry fracture strength 3cN/dte X , dry elongation at break 17%, dry strength coefficient of variation CV 17.5%, 疵 point 4mg/100, bamboo charcoal content 5%, antibacterial rate >99.9%, ammonia adsorption 〉50%, wash fastness 4-5.
所述竹炭粘胶短纤的制备方法包括如下工艺步骤:  The preparation method of the bamboo charcoal viscose staple fiber comprises the following process steps:
1 ) 竹炭浆料的配制: 在去离子水中加入无泡分散剂、 竹炭粉、 增稠剂、 碱 后, 经搅拌、 研磨均匀即得;  1) Preparation of bamboo charcoal slurry: After adding non-foaming dispersing agent, bamboo charcoal powder, thickener and alkali in deionized water, it can be obtained by stirring and grinding evenly;
2 )粘胶的制备: 以竹、 木浆粕为原料, 经浸渍、 压榨、 粉碎、 老化、 黄化、 溶解、 熟成等工序制得粘胶, 并在溶解工序中加入变性剂;  2) Preparation of viscose: The bamboo and wood pulp are used as raw materials, and the viscose is obtained by the steps of dipping, pressing, pulverizing, aging, yellowing, dissolving, ripening, etc., and a denaturant is added in the dissolving process;
3 )粘胶纺丝原液的制备: 将竹炭浆料按其中的竹炭占成品纤维重量 5%的比 例, 混入到熟成中的粘胶中搅拌均匀, 然后经过连续脱泡、 过滤, 即得粘胶纺丝 原液;  3) Preparation of viscose spinning solution: The bamboo charcoal slurry is mixed into the viscose in the ripening according to the proportion of 5% of the weight of the finished fiber, and then uniformly stirred, and then defoamed and filtered to obtain viscose. Spinning stock solution;
4) 纺丝: 将步骤 C的纺丝原液通过喷丝板挤出进入凝固浴中纺丝成型, 并 将成型的丝条进行塑化牵伸处理;  4) Spinning: the spinning dope of step C is extruded through a spinneret into a coagulation bath for spinning, and the formed strand is plasticized and drawn;
5 ) 后处理: 牵伸后的丝条经切断、 洗涤、 烘干即得。  5) Post-treatment: The drawn yarn is cut, washed and dried.
步骤 2 ) 中所述的粘胶, 其粘度 55秒、 熟成度 8ml、 含碱 4. 5%、 甲纤含量 The adhesive described in step 2) has a viscosity of 55 seconds, a ripeness of 8 ml, a base content of 4.5%, and a fiber content.
9%。 9%.
在步骤 4)所述的纺丝工艺中, 纺速 50m/min、总牵伸 130%; 凝固浴组成为: 硫酸 125g/L, 硫酸钠 290g/L, 硫酸锌 10. 5g/L, 凝固浴的温度为 58°C。  In the spinning process of the step 4), the spinning speed is 50 m / min, and the total drafting is 130%; the composition of the coagulation bath is: sulfuric acid 125 g / L, sodium sulfate 290 g / L, zinc sulfate 10. 5 g / L, coagulation bath The temperature is 58 ° C.
在步骤 5 ) 所述的后处理工艺中, 烘干温度控制在 100°C。  In the post-treatment process described in the step 5), the drying temperature is controlled at 100 °C.
在步骤 A或步骤 1 )所述竹炭浆料的配制步骤中, 所述竹炭浆由下述重量百 分比的原料制成:  In the step of preparing the bamboo charcoal slurry in the step A or the step 1), the bamboo charcoal slurry is made of the following raw materials by weight:
竹炭粉 18%  Bamboo charcoal powder 18%
无泡分散剂 1. 3%  Non-foaming dispersant 1. 3%
增稠剂 3% 碱 5.5% Thickener 3% Alkali 5.5%
余量为去离子水。 The balance is deionized water.
所述竹炭浆的粘度为 30s, 含碱量为 5.5%, 竹炭粉末颗粒的粒径 0.8 μπι。 所述无泡分散剂为聚丙烯酸钠盐; 所述增稠剂为乙基羟乙基纤维素; 所述碱 The bamboo charcoal pulp has a viscosity of 30 s, an alkali content of 5.5%, and a bamboo charcoal powder particle size of 0.8 μm. The non-foaming dispersing agent is a sodium polyacrylate salt; the thickening agent is ethyl hydroxyethyl cellulose; the alkali

Claims

权利要求书 claims
1、 一种竹炭粘胶纤维, 其特征在于: 该粘胶纤维是由竹炭浆料与粘胶混配 后经纺丝得到, 其纳米竹炭的含量为成品纤维重量的 0. 1%〜10%, 所述竹炭粘胶 纤维成品的具体指标包括: 干断裂强度为 1. 6〜3. 5cN/dtex, 干断裂伸长率为 16〜20%, 干强度变异系数 CV 18%, 干断裂伸长变异系数 CV 8%, 疵点 4mg/100、竹炭含量 0. 1〜10%、抗菌率〉99. 9%、氨吸附〉50%、耐水洗色牢度 4_5 级; 其中: 1. A bamboo charcoal viscose fiber, characterized in that: the viscose fiber is obtained by mixing bamboo charcoal slurry and viscose and then spinning, and the content of the nano bamboo charcoal is 0.1%~10% of the weight of the finished fiber. , the specific indicators of the finished bamboo charcoal viscose fiber include: dry breaking strength of 1.6~3.5cN/dt ex , dry breaking elongation of 16~20%, dry strength variation coefficient CV 18%, dry breaking elongation Long coefficient of variation CV 8%, defects 4mg/100, bamboo charcoal content 0.1~10%, antibacterial rate >99.9%, ammonia adsorption >50%, color fastness to washing 4-5 levels; among them:
竹炭粘胶长丝的具体指标为: 干断裂强度 1. 6〜2. 2cN/dteX, 干断裂伸长率 16〜20%, 干断裂伸长变异系数 CV 8%, 竹炭含量 0. 1〜10%、 抗菌率〉99. 9%、 氨吸附〉50%、 耐水洗色牢度 4-5级; The specific indicators of bamboo charcoal viscose filament are: dry breaking strength 1.6~2.2cN/ dteX , dry breaking elongation 16~20%, dry breaking elongation variation coefficient CV 8%, bamboo charcoal content 0.1~ 10%, antibacterial rate > 99. 9%, ammonia adsorption > 50%, washability color fastness level 4-5;
竹炭粘胶短纤的具体指标为: 干断裂强度 2. 2〜3. 5cN/dteX, 干断裂伸长率 16〜20%, 干强度变异系数 CV 18%, 疵点 4mg/100、 竹炭含量 0. 1〜10%、 抗菌 率〉 99. 9%、 氨吸附〉50%、 耐水洗色牢度 4-5级。 The specific indicators of bamboo charcoal viscose staple fiber are: dry breaking strength 2.2~3.5cN/ dte . 1~10%, antibacterial rate > 99. 9%, ammonia adsorption > 50%, washability color fastness level 4-5.
2、 根权利要求 1所述的竹炭粘胶纤维的制备方法, 其特征在于: 所述竹炭 粘胶长丝的制备工艺步骤如下: 2. The preparation method of bamboo charcoal viscose fiber according to claim 1, characterized in that: the preparation process steps of the bamboo charcoal viscose filament are as follows:
A竹炭浆料的配制:在去离子水中加入无泡分散剂、竹炭粉、增稠剂、碱后, 经搅拌、 研磨均匀即得; A. Preparation of bamboo charcoal slurry: Add non-foaming dispersant, bamboo charcoal powder, thickener and alkali to deionized water, stir and grind evenly;
B 粘胶的制备: 以竹、 棉、 麻、 草、 木浆粕中的一种或任意组合为原料, 经 浸渍、 压榨、 粉碎、 老化、 黄化、 溶解、 熟成等工序制得粘胶, 并在溶解工序中 加入变性剂; B Preparation of viscose: Using one or any combination of bamboo, cotton, hemp, grass, and wood pulp as raw materials, viscose is prepared through processes such as dipping, pressing, crushing, aging, yellowing, dissolving, and maturing. And add denaturant in the dissolution process;
C 粘胶纺丝原液的制备: 将竹炭浆料按其中的竹炭占成品纤维重量 0. 1〜 10%的比例, 混入到熟成中的粘胶中搅拌均匀, 然后经过连续脱泡、 过滤, 即得 粘胶纺丝原液; C. Preparation of viscose spinning stock solution: Mix the bamboo charcoal slurry into the mature viscose at a ratio of 0.1 to 10% of the weight of the finished fiber, stir evenly, and then undergo continuous degassing and filtration, that is Obtain viscose spinning stock solution;
D 纺丝: 将步骤 C的纺丝原液通过喷丝板挤出进入凝固浴中纺丝成型; E 后处理: 成型的丝条经洗涤、 烘干、 成筒即得。 D Spinning: Extrude the spinning solution from step C through the spinneret into the coagulation bath for spinning and shaping; E Post-processing: The formed filaments are washed, dried and formed into cylinders.
3、 根权利要求 2所述的竹炭粘胶纤维的制备方法, 其特征在于: 步骤 B中 所述的粘胶, 其粘度 30〜50秒、 熟成度 10〜12ml、 含碱 4〜6%、 甲纤含量 8〜 9%。 3. The preparation method of bamboo charcoal viscose fiber according to claim 2, characterized in that: the viscose described in step B has a viscosity of 30 to 50 seconds, a maturity of 10 to 12 ml, and an alkali content of 4 to 6%. A fiber content is 8~9%.
4、 根权利要求 2所述的竹炭粘胶纤维的制备方法, 其特征在于: 在步骤 D 所述的纺丝工艺中, 纺速 70〜90m/min、 喷头拉伸 0〜- 8%, 紧张牵伸 0〜8%; 凝 固浴组成为: 硫酸 120〜140g/L, 硫酸钠 220〜260g/L, 硫酸锌 8〜12g/L, 凝固 浴的温度为 50〜60°C。 4. The method for preparing bamboo charcoal viscose fiber according to claim 2, characterized in that: in step D In the spinning process, the spinning speed is 70~90m/min, the nozzle stretching is 0~-8%, and the tension draft is 0~8%; the coagulation bath composition is: sulfuric acid 120~140g/L, sodium sulfate 220~260g /L, zinc sulfate 8~12g/L, the temperature of the coagulation bath is 50~60°C.
5、 根权利要求 1所述的竹炭粘胶纤维的制备方法, 其特征在于: 在步骤 E 所述的后处理工艺中, 烘干温度控制在 70〜100°C。 5. The method for preparing bamboo charcoal viscose fiber according to claim 1, characterized in that: in the post-processing process described in step E, the drying temperature is controlled at 70~100°C.
6、 根权利要求 1所述的竹炭粘胶纤维的制备方法, 其特征在于: 所述竹炭 粘胶短纤的制备工艺步骤如下: 6. The preparation method of bamboo charcoal viscose fiber according to claim 1, characterized in that: the preparation process steps of the bamboo charcoal viscose staple fiber are as follows:
1 ) 竹炭浆料的配制: 在去离子水中加入无泡分散剂、 竹炭粉、 增稠剂、 碱 后, 经搅拌、 研磨均匀即得; 1) Preparation of bamboo charcoal slurry: Add non-foaming dispersant, bamboo charcoal powder, thickener and alkali to deionized water, stir and grind until uniform;
2 ) 粘胶的制备: 以竹、 棉、 麻、 草、 木浆粕中的一种或任意组合为原料, 经浸渍、 压榨、 粉碎、 老化、 黄化、 溶解、 熟成等工序制得粘胶, 并在溶解工序 中加入变性剂; 2) Preparation of viscose: Use one or any combination of bamboo, cotton, hemp, grass, and wood pulp as raw materials, and prepare viscose through processes such as dipping, pressing, crushing, aging, yellowing, dissolving, and maturing. , and add denaturant in the dissolution process;
3 ) 粘胶纺丝原液的制备: 将竹炭浆料按其中的竹炭占成品纤维重量 0. 1〜 15%的比例, 混入到熟成中的粘胶中搅拌均匀, 然后经过连续脱泡、 过滤, 即得 粘胶纺丝原液; 3) Preparation of viscose spinning stock solution: Mix the bamboo charcoal slurry into the mature viscose at a ratio of 0.1 to 15% of the weight of the finished fiber, stir evenly, and then undergo continuous degassing and filtration. That is, the viscose spinning stock solution is obtained;
4) 纺丝: 将步骤 C的纺丝原液通过喷丝板挤出进入凝固浴中纺丝成型, 并 将成型的丝条进行塑化牵伸处理; 4) Spinning: The spinning solution in step C is extruded through the spinneret into the coagulation bath for spinning and shaping, and the formed filaments are plasticized and drawn;
5 ) 后处理: 牵伸后的丝条经切断、 洗涤、 烘干即得。 5) Post-processing: The drawn filament can be obtained by cutting, washing and drying.
7、 根权利要求 6所述的竹炭粘胶纤维的制备方法, 其特征在于: 步骤 2 ) 中所述的粘胶,其粘度 40〜60秒、熟成度 7〜10ml、含碱 4〜6%、甲纤含量 8. 5〜 9. 5%。 7. The preparation method of bamboo charcoal viscose fiber according to claim 6, characterized in that: the viscose described in step 2) has a viscosity of 40 to 60 seconds, a maturity of 7 to 10 ml, and an alkali content of 4 to 6% , methyl fiber content 8. 5 ~ 9. 5%.
8、 根权利要求 6所述的竹炭粘胶纤维的制备方法, 其特征在于: 在步骤 4) 所述的纺丝工艺中, 纺速 40〜55m/min、 总牵伸 120〜160%; 凝固浴组成为: 硫 酸 110〜130g/L, 硫酸钠 280〜320g/L, 硫酸锌 8〜12g/L, 凝固浴的温度为 50〜 60°C。 8. The preparation method of bamboo charcoal viscose fiber according to claim 6, characterized in that: in the spinning process described in step 4), the spinning speed is 40~55m/min, the total draft is 120~160% ; solidification The bath composition is: sulfuric acid 110~130g/L, sodium sulfate 280~320g/L, zinc sulfate 8~12g/L, and the temperature of the coagulation bath is 50~60°C.
9、 根权利要求 6所述的竹炭粘胶纤维的制备方法, 其特征在于: 在步骤 5 ) 所述的后处理工艺中, 烘干温度控制在 100〜140°C。 9. The method for preparing bamboo charcoal viscose fiber according to claim 6, characterized in that: in the post-processing process described in step 5), the drying temperature is controlled at 100~140°C.
10、根权利要求 2或 6所述的竹炭粘胶纤维的制备方法, 其特征在于: 在步 骤 A或步骤 1 )所述竹炭浆料的配制步骤中, 所述竹炭浆由下述重量百分比的原 制成: 10. The method for preparing bamboo charcoal viscose fiber according to claim 2 or 6, characterized in that: in the step of preparing the bamboo charcoal slurry in step A or step 1), the bamboo charcoal slurry consists of the following weight percentages: Original production:
竹炭粉 5〜25% Bamboo charcoal powder 5~25%
无泡分散剂 1〜2% Non-foaming dispersant 1~2%
增稠剂 1〜5% Thickener 1~5%
碱 4〜6% Alkali 4~6%
余量为去离子水。 The balance is deionized water.
11、 根权利要求 10所述的竹炭粘胶纤维的制备方法, 其特征在于: 所述竹 炭浆的粘度为 30〜70s, 含碱量为 4〜6%, 竹炭粉末颗粒的粒径 0. 8 μ πι。 11. The preparation method of bamboo charcoal viscose fiber according to claim 10, characterized in that: the viscosity of the bamboo charcoal slurry is 30~70s, the alkali content is 4~6%, and the particle size of the bamboo charcoal powder particles is 0.8 μπι.
12、 根权利要求 10所述的竹炭粘胶纤维的制备方法, 其特征在于: 所述无 泡分散剂为聚丙烯酸钠盐; 所述增稠剂为纤维素类增稠剂; 所述碱为氢氧化钠。 12. The preparation method of bamboo charcoal viscose fiber according to claim 10, characterized in that: the non-foaming dispersant is polyacrylic acid sodium salt; the thickener is a cellulose thickener; the alkali is Sodium hydroxide.
13、 根权利要求 12所述的竹炭粘胶纤维的制备方法, 其特征在于: 所述纤 维素类增稠剂选自羟乙基纤维素、羟丙基甲基纤维素、羧甲基纤维素或乙基羟乙 基纤维素。 13. The method for preparing bamboo charcoal viscose fiber according to claim 12, characterized in that: the cellulose thickener is selected from the group consisting of hydroxyethyl cellulose, hydroxypropyl methyl cellulose, and carboxymethyl cellulose. or ethylhydroxyethylcellulose.
14、根权利要求 2或 6所述的竹炭粘胶纤维的制备方法, 其特征在于: 在步 骤 Β或步骤 2 )所述粘胶的制备步骤中, 加入的变性剂为垸基多胺, 其加入量为 粘胶中 α 纤维素重量的 0. 5〜1. 5%。 14. The preparation method of bamboo charcoal viscose fiber according to claim 2 or 6, characterized in that: in the preparation step of viscose in step B or step 2), the denaturant added is alkyl polyamine, which The addition amount is 0.5~1.5% of the weight of α-cellulose in viscose.
15、根权利要求 2或 6所述的竹炭粘胶纤维的制备方法, 其特征在于: 在步 骤 D或步骤 4)所述的凝固浴中还加有变性剂和分散剂, 所述变性剂为聚氧烯二 醇, 占凝固浴总重量的 0. 55〜0. 65%; 所述分散剂为双垸基二甲基氯化铵、 多垸 基三甲基氯化铵或多垸基二甲基氯化铵, 占凝固浴总量的 0. 5〜0. 7%。 15. The method for preparing bamboo charcoal viscose fiber according to claim 2 or 6, characterized in that: a denaturant and a dispersant are added to the coagulation bath described in step D or step 4), and the denaturant is Polyoxyalkylene glycol accounts for 0.55~0.65% of the total weight of the coagulation bath; the dispersant is bis-alkyl dimethyl ammonium chloride, poly-alkyl trimethyl ammonium chloride or poly-alkyl dimethyl ammonium chloride Methyl ammonium chloride accounts for 0.5~0.7% of the total amount of coagulation bath.
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