CN100558954C - The bamboo charcoal cellulose fiber manufacture method - Google Patents

The bamboo charcoal cellulose fiber manufacture method Download PDF

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CN100558954C
CN100558954C CNB2007100150367A CN200710015036A CN100558954C CN 100558954 C CN100558954 C CN 100558954C CN B2007100150367 A CNB2007100150367 A CN B2007100150367A CN 200710015036 A CN200710015036 A CN 200710015036A CN 100558954 C CN100558954 C CN 100558954C
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bamboo charcoal
cellulose fiber
spinning solution
manufacture method
slurry
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CN101104960A (en
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刘建华
马峰刚
卢海蛟
王东
黄鲁
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Weifang Xinlong Biomaterials Co Ltd
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Shandong Helon Co Ltd
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Abstract

The invention discloses a kind of bamboo charcoal cellulose fiber manufacture method, for cellulose is made spinning solution by ion liquid dissolving, add the sex change spinning solution of making behind the bamboo charcoal nano again, the coagulating bath spinning of making through ionic liquid aqueous solution forms then, and the content of bamboo charcoal nano is 4%~30% of finished fiber weight.Manufacture method of the present invention is simple to operate, and productivity ratio height, environmental pollution be few, it is little that operating personnel are endangered, and the bamboo charcoal cellulose fiber absorption property that makes, fungi-proofing performance and bacteriostasis property are good.

Description

The bamboo charcoal cellulose fiber manufacture method
Technical field
The present invention relates to a kind of cellulose fibre technology, especially relate to a kind of manufacture method of bamboo charcoal cellulose fiber.
Background technology
Cellulose is a kind of renewable resource, is prevalent in the Nature, all contains a large amount of celluloses in the secretion of plant such as trees, cotton, rice bar, corn and some bacteriums, and becomes the renewable resource that replaces the petroleum cracking fiber product.And in cellulose fibre, have the cellulose fibre of the active carbon of adsorbable peculiar smell, also more and more obtain people's favor.And contain the cellulose fibre of bamboo charcoal particle, and it not only has the function of absorption peculiar smell, and it can also distribute simple and elegant delicate fragrance, has the function of antibacterial and bacteriostatic simultaneously.But the cellulose fibre that contains bamboo charcoal of people's production at present, because of the bamboo charcoal reasons in structure, its absorption property and fungi-proofing poor-performing, and people produce when containing the cellulose fibre of bamboo charcoal, still adopt the conventional production method of present cellulose fibre to come production spinning viscose glue, the promptly main NaOH that adopts, carbon disulfide etc. are as solvent and auxiliary agent, and need carry out yellow to used cellulose, experienced and maturation, relate to sulfate simultaneously, chemical reagent such as sulfuric acid and zinc sulfate, but all above-mentioned organic reagents all have volatility, the health that environment is caused serious pollution and jeopardizing operating personnel; And inorganic reagent all has severe corrosive, and is very big to the corrosion of equipment.In addition, not only technological process is loaded down with trivial details, cost recovery is high to the recovery process of these chemical reagent, and can produce a large amount of waste gas and waste water, again environment is caused severe contamination.
Summary of the invention
Technical problem to be solved by this invention has provided a kind of bamboo charcoal cellulose fiber with good absorption property, fungi-proofing performance and bacteriostasis property.
This bamboo charcoal cellulose fiber is for after making spinning solution with cellulose by ion liquid dissolving, adding the sex change spinning solution spinning of making behind the bamboo charcoal nano again forms, wherein the content of bamboo charcoal nano is 4%~30% of finished fiber weight in the fiber, doing of this bamboo charcoal cellulose fiber then is by force 1.0~3cN/dtex, and dried stretching is 5~18%.
Wherein ionic liquid can adopt the 1-allyl, 3-methyl chloride imidazole salts ([AMIM] Cl), 1-butyl, the ionic liquid of 3-methyl chloride imidazole salts ([BMIM] Cl), chlorination 1-(2-ethoxy)-3-methylimidazole ([HeMIM] Cl), 3-methyl-N-butyl chloro-pyridine ([BMPy] Cl) or benzyl dimethyl tetradecyl ammonium chloride (BDTAC).
And it is corresponding, spinning coagulation bath can adopt the 1-allyl when spinning, 3-methyl chloride imidazole salts ([AMIM] Cl), 1-butyl, the temperature that 3-methyl chloride imidazole salts ([BMIM] Cl), chlorination 1-(2-ethoxy)-3-methylimidazole ([HeMIM] Cl), 3-methyl-N-butyl chloro-pyridine ([BMPy] Cl) or benzyl dimethyl tetradecyl ammonium chloride (BDTAC) are made are that 0~90 ℃, concentration then are≤30% ionic liquid aqueous solution.
It is a kind of simple to operate that the present invention also provides, and the productivity ratio height, environmental pollution is few and the manufacture method that operating personnel endangered little bamboo charcoal cellulose fiber.
This manufacture method comprises production stage
1) bamboo charcoal slurry configuration, it is the bamboo charcoal nano of 75~350nm that bamboo charcoal adopts particle diameter, in bamboo charcoal, add dispersant, adding deionized water again, to be configured to bamboo charcoal concentration be 18%~28% uniform bamboo charcoal slurry, then the bamboo charcoal slurry is ground 90~120min and make uniform bamboo charcoal nano slurry, for the convenience of producing, the bamboo charcoal slurry can adopt disposable configuration to use, and can adopt ball mill that the bamboo charcoal slurry is carried out ball milling, to improve grinding effect;
2) spinning solution preparation is adopted the cellulose after pulverizing evenly to mix with ionic liquid, and dissolve the spinning solution of making stable homogeneous under 40~120 ℃ of temperature, and the concentration of spinning solution can be 3~15%; It is raw material that cellulose can adopt the degree of polymerization one or more in 300~1500 the cotton pulp dregs of rice, wood pulps, bamboo pulp, reed pulp, cotton stalk bark pulp, the livings poplar pulp of speed;
3) spinning, the ratio that the bamboo charcoal nano slurry that step 1 is made accounts for finished fiber weight 4%~30% in bamboo charcoal be added into the spinning solution that step 2 makes and mix after make the sex change spinning solution, spinning moulding after coagulating bath afterwards, can carry out deaeration, filtration to it, to improve its spinnability;
Fiber strand silk behind the spinning moulding is made the finished product bamboo charcoal cellulose fiber through drawing-off, post processing and oven dry, the content that makes bamboo charcoal nano in the finished product bamboo charcoal cellulose fiber is 4%~30% of finished fiber weight, and doing of this bamboo charcoal cellulose fiber is by force 1.0~3cN/dtex, and dried stretching is 5~18%.
In order to improve the convenience of bamboo charcoal nano slurry configuration, when carrying out the configuration of bamboo charcoal nano slurry, add amine cation type surfactant, as two alkyl-dimethyl ammonium chlorides, many alkyl trimethyl ammonium chlorides, addition is that 0.01%~0.6% of bamboo charcoal weight is added; It is the cationoid surfactant that dispersant then can adopt silicon, and as polysiloxane quaternary ammonium, dialkoxy silicane quaternary ammonium salt or sodium phosphate trimer, it is pressed 0.1%~1.5% of bamboo charcoal weight and adds.
In the spinning solution preparation, adopt the ionic liquid of dissolving cellulos can adopt the 1-allyl, ionic liquid, the 1-butyl of 3-methyl chloride imidazole salts ([AMIM] Cl), the ionic liquid of the ionic liquid of 3-methyl chloride imidazole salts ([BMIM] Cl), chlorination 1-(2-ethoxy)-3-methylimidazole ([HeMIM] Cl), the ionic liquid of 3-methyl-N-butyl chloro-pyridine ([BMPy] Cl) or the ionic liquid of benzyl dimethyl tetradecyl ammonium chloride (BDTAC).
And spinning coagulation bath can adopt the 1-allyl when spinning, to be 0~90 ℃, concentration be≤30% ionic liquid aqueous solution for 3-methyl chloride imidazole salts ([AMIM] Cl), 1-butyl, the temperature that 3-methyl chloride imidazole salts ([BMIM] Cl), chlorination 1-(2-ethoxy)-3-methylimidazole ([HeMIM] Cl), 3-methyl-N-butyl chloro-pyridine ([BMPy] Cl) or benzyl dimethyl tetradecyl ammonium chloride (BDTAC) are made.
In order to guarantee the excellent properties of this bamboo charcoal cellulose fiber, when being carried out post processing, it does not carry out the bleaching process post processing, to prevent the loss of its active ingredient, prevent from bamboo charcoal and antibacterial substance are wherein damaged, reduce the performance of finished fiber.
Drawing-off behind the fiberizing can the drawing-off of organizine mouth, air bath drawing-off, the first plasticizing-bath drawing-off, the second plasticizing-bath drawing-off, and its process conditions are silk mouthful drawing-off-10%~0%, air bath drawing-off 0%~60%, the first plasticizing-bath drawing-off, 5%~100%, the second plasticizing-bath drawing-off 5%~100%.
Bamboo charcoal cellulose fiber disclosed in this invention and manufacture method thereof, because ionic liquid has the boiling point height, non-volatile, in wider temperature range, exist with liquid state, and good heat endurance characteristics are arranged, and are the good solvents of many organic matters, inorganic matter and macromolecular material, and it is very big to cellulosic solubility, some in addition can reach more than 35% (mass percent), so adopt the ion liquid dissolving spinning to enhance productivity greatly.And adopt the ion liquid dissolving spining technology, cancelled in the manufacture process that human environment is polluted industrial chemicals such as big carbon disulfide, sulfuric acid, sulfate such as zinc sulfate, reduced the environmental hazard of fiber production process, and to operating personnel's harm.Cancel the bleaching process of conventional dope fiber production process equally at aftertreatment technology, prevent from bamboo charcoal and antibacterial substance are wherein damaged, influence the outward appearance of the functional and product of product.Product of the present invention has natural antibiotic fungi-proofing, generating negative ions, far infrared health care and removes peculiar smell, delicate fragrance function, and its textiles of making has characteristics smooth, fine and smooth, that feel nice and cool simultaneously, is specially adapted to summer clothes apparel product field.
The specific embodiment
Following examples explanation embodiment of the present invention, but the present invention is not limited to following examples.
Embodiment 1:
The configuration of bamboo charcoal slurry: adopting particle diameter is the bamboo charcoal of 125nm, in bamboo charcoal, press 0.3% of bamboo charcoal weight and add two alkyl-dimethyl ammonium chlorides, press 0.5% of bamboo charcoal weight and add polysiloxane quaternary ammonium, add deionized water again, be configured to 25% bamboo charcoal slurry, place ball mill, ball milling 100min makes uniform bamboo charcoal nano slurry;
The preparation of spinning solution: the degree of polymerization is about 330 cotton pulp dregs of rice pulverizing back and 1-allyl, and 3-methyl chloride imidazole salts solution evenly mixes, and at the spinning solutions of 90 ℃ of dissolving formation stable homogeneous, the concentration of spinning solution is 5%;
Spinning: the bamboo charcoal nano slurry of configuration is accounted for the ratio of finished fiber weight 5% in bamboo charcoal wherein, be blended in the spinning solution and stir, the above-mentioned spinning solution that mixes obtains containing the sex change spinning solution of bamboo charcoal through deaeration, filtration; Via the 1-allyl, the concentration that the 3-methyl chloride imidazole salts aqueous solution is made is 10%, and temperature is 50 ℃ a coagulating bath spinning moulding.The shaping fiber strand through the drawing-off flow process is: silk mouthful drawing-off → air bath drawing-off → first plasticizing-bath drawing-off → second plasticizing-bath drawing-off, its process conditions are: silk mouthful drawing-off-10%, air bath drawing-off 5%, the first plasticizing-bath drawing-off 10%, the second plasticizing-bath drawing-off 55% obtains the 1.33dtex*38mm bamboo charcoal cellulose fiber.The dried strong 2.35cN/dtex of finished product bamboo charcoal cellulose fiber driedly stretches 16.5%.
Embodiment 2:
The configuration of bamboo charcoal slurry: adopting particle diameter is the bamboo charcoal of 80nm, in bamboo charcoal, press 0.5% of bamboo charcoal weight and add two alkyl-dimethyl ammonium chlorides, press 1.5% of bamboo charcoal weight and add sodium phosphate trimer, add deionized water again, be configured to 22% bamboo charcoal slurry, make uniform bamboo charcoal nano slurry behind the grinding 120min;
The preparation of spinning solution: the degree of polymerization is about 800 wood pulps: the degree of polymerization is that the 700 cotton pulp dregs of rice mixed pulverizing back and 1-butyl by weight 1: 3,3-methyl chloride imidazole salts solution evenly mixes, at the spinning solution of 110 ℃ of dissolving formation stable homogeneous, the concentration of spinning solution is 8%;
Spinning: the bamboo charcoal slurry of configuration is accounted for the ratio of finished fiber weight 15% in bamboo charcoal wherein, be blended in the spinning solution and stir, the above-mentioned spinning solution that mixes obtains containing the sex change spinning solution of bamboo charcoal through deaeration, filtration; Via the 1-butyl, the concentration that the 3-methyl chloride imidazole salts aqueous solution is made is 20%, and temperature is 20 ℃ a coagulating bath spinning moulding.The fiber strand silk of spinning moulding through the drawing-off flow process is: silk mouthful drawing-off → air bath drawing-off → first plasticizing-bath drawing-off → second plasticizing-bath drawing-off, its draft process condition is: silk mouthful drawing-off-10%, air bath drawing-off 8%, the first plasticizing-bath drawing-off 15%, the second plasticizing-bath drawing-off 35%, obtain the 2.78dtex*51mm bamboo charcoal cellulose fiber, this bamboo charcoal cellulose fiber to do by force be 2.15cN/dtex, driedly stretch 13%.
Embodiment 3
The configuration of bamboo charcoal slurry: with particle diameter is the bamboo charcoal of 160nm, presses 0.6% of bamboo charcoal weight and add many alkyl trimethyl ammonium chlorides in bamboo charcoal, presses 0.9% of bamboo charcoal weight and adds pentasodium triphosphate of dispersing agent, adds deionized water again, is configured to 26% bamboo charcoal slurry; Place ball mill, ball milling 100min makes uniform bamboo charcoal nano slurry;
The preparation of spinning solution: with the degree of polymerization is that 1000 wood pulps, the degree of polymerization are evenly to mix with chlorination 1-(2-ethoxy)-3-methylimidazole solution after 900 bamboo pulps mixed pulverizing by weight 5: 1, at the spinning solution of 80 ℃ of dissolving formation stable homogeneous, the concentration of spinning solution is 15%;
Spinning: the bamboo charcoal slurry of configuration is accounted for the ratio of finished fiber weight 25% in bamboo charcoal wherein, be blended in the spinning solution and stir, the above-mentioned spinning solution that mixes obtains containing the sex change spinning solution of bamboo charcoal through deaeration, filtration; Make via chlorination 1-(2-ethoxy)-3-methylimidazole aqueous solution, concentration is 3%, and temperature is 60 ℃ a coagulating bath spinning moulding.The strand of spinning moulding through the drawing-off flow process is: silk mouthful drawing-off → air bath drawing-off → first plasticizing-bath drawing-off → second plasticizing-bath drawing-off, its draft process condition is: silk mouthful drawing-off-5%, air bath drawing-off 10%, the first plasticizing-bath drawing-off 9%, the second plasticizing-bath drawing-off 65%, obtain the 2.22dtex*51mm bamboo charcoal cellulose fiber, it is 2.05cN/dtex that this bamboo charcoal cellulose fiber is done by force, driedly stretches 11%.
Embodiment 4
The configuration of bamboo charcoal slurry: with particle diameter is the bamboo charcoal of 75nm, in bamboo charcoal, press 0.5% of bamboo charcoal weight and add many alkyl trimethyl ammonium chlorides, press 0.5% of bamboo charcoal weight and add dispersant dialkoxy silicane quaternary ammonium salt, add deionized water again, be configured to 18% bamboo charcoal slurry, place ball mill, ball milling 120min makes uniform bamboo charcoal nano slurry;
The preparation of spinning solution: with the degree of polymerization is that 1300 cotton stalk bark pulps, the degree of polymerization are that the 1200 cotton pulp dregs of rice are pulverized back and 1-allyl by weight 1: 8 mixing, 3-methyl chloride imidazole salts solution evenly mixes, at the spinning solution of 115 ℃ of dissolving formation stable homogeneous, the concentration of spinning solution is 10%;
Spinning: the ratio that the bamboo charcoal slurry of configuration is accounted for finished fiber weight 12% in bamboo charcoal wherein, be blended in the spinning solution and stir and obtain containing the sex change spinning solution of bamboo charcoal, via the 1-allyl, the concentration that the 3-methyl chloride imidazole salts aqueous solution is made is 15%, and temperature is 30 ℃ a coagulating bath spinning moulding.The spinning moulding strand through the drawing-off flow process is: silk mouthful drawing-off → air bath drawing-off → first plasticizing-bath drawing-off → second plasticizing-bath drawing-off, its process conditions are: silk mouthful drawing-off-1%, air bath drawing-off 5%, the first plasticizing-bath drawing-off 11%, the second plasticizing-bath drawing-off 65%, obtain the 2.22dtex*51mm bamboo charcoal cellulose fiber, this fiber to do by force be 2.65cN/dtex, driedly stretch 10%.
Embodiment 5
The configuration of bamboo charcoal slurry: with particle diameter is the bamboo charcoal of 105nm, in bamboo charcoal, press 0.1% of bamboo charcoal weight and add many alkyl trimethyl ammonium chlorides, press 0.8% of bamboo charcoal weight and add dispersant dialkoxy silicane quaternary ammonium salt, add deionized water again, be configured to 20% bamboo charcoal slurry, place ball mill, ball milling 120min makes uniform bamboo charcoal nano slurry;
The preparation of spinning solution: with the degree of polymerization is that the 800 cotton pulp dregs of rice, the degree of polymerization are that 700 bamboo pulps are pulverized back and 1-allyl by weight 5: 1 mixing, 3-methyl chloride imidazole salts is evenly mixed, at the spinning solution of 90 ℃ of dissolving formation stable homogeneous, the concentration of spinning solution is 8%;
Spinning: the ratio that the bamboo charcoal slurry of configuration is accounted for finished fiber weight 6% in bamboo charcoal wherein, be blended in the spinning solution and stir and obtain containing the sex change spinning solution of bamboo charcoal, via the 1-allyl, the concentration that the 3-methyl chloride imidazole salts aqueous solution is made is 13%, temperature is 40 ℃ a coagulating bath spinning moulding, spinning moulding through strand drawing-off flow process is: silk mouthful drawing-off → air bath drawing-off → first plasticizing-bath drawing-off → second plasticizing-bath drawing-off, its process conditions are: silk mouthful drawing-off-2%, air bath drawing-off 8%, the first plasticizing-bath drawing-off 16%, the second plasticizing-bath drawing-off 58%, obtain the 1.33dtex*38mm bamboo charcoal cellulose fiber, this fiber to do by force be 2.55cN/dtex, driedly stretch 12%.

Claims (6)

1, the manufacture method of bamboo charcoal cellulose fiber is characterized in that it comprises step:
1) bamboo charcoal slurry configuration bamboo charcoal employing particle diameter is the bamboo charcoal nano of 75~350nm, in bamboo charcoal, add dispersant, adding deionized water again, to be configured to concentration be 18%~28% uniform bamboo charcoal slurry, the bamboo charcoal slurry placed grind 90~120min and make uniform bamboo charcoal nano slurry;
2) the spinning solution preparation adopts the cellulose after pulverizing evenly to mix with ionic liquid, and dissolves the spinning solution of making stable homogeneous under 40~120 ℃ of temperature, and the spinning solution inner cellulose concentration of making is 3~15%;
3) spinning bamboo charcoal nano slurry that step 1 the is made ratio that accounts for finished fiber weight 4%~30% in bamboo charcoal be added into the spinning solution that step 2 makes and mix after make the sex change spinning solution, afterwards through the coagulating bath spinning moulding.
2, the manufacture method of bamboo charcoal cellulose fiber as claimed in claim 1 is characterized in that: add two alkyl-dimethyl ammonium chlorides or many alkyl trimethyl ammonium chlorides when described bamboo charcoal slurry disposes, addition is that 0.01%~0.6% of bamboo charcoal weight is added.
3, the manufacture method of bamboo charcoal cellulose fiber as claimed in claim 1, it is characterized in that: dispersant is polysiloxane quaternary ammonium, dialkoxy silicane quaternary ammonium salt or sodium phosphate trimer in the described bamboo charcoal slurry configuration, presses 0.1%~1.5% of bamboo charcoal weight and adds.
4, the manufacture method of bamboo charcoal cellulose fiber as claimed in claim 1, it is characterized in that: it is 1 one allyls that ionic liquid is adopted in described spinning solution preparation, 3 monomethyl chlorine imidazole salts, 1 monobutyl, the ionic liquid of 3 monomethyl chlorine imidazole salts, chlorination 1-(2-ethoxy)-3-methylimidazole, 3-methyl-N-butyl chloro-pyridine or benzyl dimethyl tetradecyl ammonium chloride.
5, the manufacture method of bamboo charcoal cellulose fiber as claimed in claim 4 is characterized in that: this bamboo charcoal cellulose fiber does not carry out the bleaching process post processing.
6, as the manufacture method of each described bamboo charcoal cellulose fiber in the claim 1 to 5, it is characterized in that: organizine mouth drawing-off behind the fiberizing, air bath drawing-off, the first plasticizing-bath drawing-off, the second plasticizing-bath drawing-off; Its process conditions are silk mouthful drawing-off-10%~0%, air bath drawing-off 0%~60%, the first plasticizing-bath drawing-off 5%~100%, the second plasticizing-bath drawing-off 5%~100%.
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Patentee after: Weifang Xinlong biomaterials Co.,Ltd.

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Patentee before: HENGTIAN HAILONG (WEIFANG) NEW MATERIALS CO.,LTD.