WO2015059734A1 - Fabric decoration structure and fabric decoration method - Google Patents

Fabric decoration structure and fabric decoration method Download PDF

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Publication number
WO2015059734A1
WO2015059734A1 PCT/JP2013/006221 JP2013006221W WO2015059734A1 WO 2015059734 A1 WO2015059734 A1 WO 2015059734A1 JP 2013006221 W JP2013006221 W JP 2013006221W WO 2015059734 A1 WO2015059734 A1 WO 2015059734A1
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WO
WIPO (PCT)
Prior art keywords
fabric
decorative
layer
embossing
decoration
Prior art date
Application number
PCT/JP2013/006221
Other languages
French (fr)
Japanese (ja)
Inventor
貴弘 奥川
Original Assignee
株式会社オクガワ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社オクガワ filed Critical 株式会社オクガワ
Priority to PCT/JP2013/006221 priority Critical patent/WO2015059734A1/en
Priority to JP2014528721A priority patent/JP5613356B1/en
Priority to CN201380079512.5A priority patent/CN105556029B/en
Publication of WO2015059734A1 publication Critical patent/WO2015059734A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06QDECORATING TEXTILES
    • D06Q1/00Decorating textiles
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06QDECORATING TEXTILES
    • D06Q1/00Decorating textiles
    • D06Q1/08Decorating textiles by fixation of mechanical effects, e.g. calendering, embossing or Chintz effects, using chemical means
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06QDECORATING TEXTILES
    • D06Q1/00Decorating textiles
    • D06Q1/10Decorating textiles by treatment with, or fixation of, a particulate material, e.g. mica, glass beads
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00Details of garments or of their making
    • A41D27/08Trimmings; Ornaments

Definitions

  • the present invention relates to a decorative structure of a fabric and a method of decorating a fabric.
  • the decoration structure of the cloth which decorated cloth is known by equipping cloth with a patch.
  • a patch composed of a patch portion designed to a predetermined logo or the like and a base portion spreading from the outer edge of the patch portion is used.
  • the patch portion of this patch is inserted from the back into the opening formed in the fabric. In this state, the base is adhered to the back of the fabric to attach the patch to the fabric.
  • the decorative structure of the fabric since the patch portion formed in a three-dimensional shape is provided to be raised from the fabric, the decorative structure has a three-dimensional effect.
  • the object of the present invention is to provide a decorative structure of fabric and a method of decorating the fabric, which solve the above-mentioned problems.
  • the decorative structure of the fabric according to one aspect of the present invention is attached to the back surface of the fabric, and an embossed portion that projects one portion of the fabric to the front side, and the part of the fabric projected to the front side by the embossed portion. It has an embellished part.
  • the method of decorating a fabric uses a mounting step of mounting the embossed portion on the back surface of the fabric, a decoration step of placing the decorative portion on the front side of the fabric, and a mold having a molding portion formed thereon.
  • An embossing process in which a mold is set on the front side of the cloth, and embossing is performed in a state where one part of the cloth on which the embossing part is mounted enters the molding part of the mold together with the embossing part; including.
  • FIG. 2 is a cross-sectional view taken along line II-II of FIG. It is a figure for demonstrating the member which comprises the decoration structure of the said cloth. It is a figure for demonstrating the structure of the decoration layer which comprises the decoration structure of the said cloth. It is a figure for demonstrating the decoration part formation process of forming the said decoration layer. It is a figure for demonstrating the structure of the decoration part formed at the decoration part formation process. It is a figure for demonstrating the embossing process which forms an overhang
  • the decorative structure of the fabric according to the present embodiment is obtained by decorating a front fabric 10 such as a cloth or a fabric used for clothes with a decorative portion 20.
  • the surface fabric 10 is embossed in a shape corresponding to the shape on the front side of the decorative portion 20, and the decoration is performed on the front side of a part (overlapping portion 14) projected to the front side by embossing.
  • the part 20 is attached. More specifically, an embossing table 30 as an embossed portion is mounted on the back side of the front fabric 10, and the front fabric 10 is embossed to conform to the shape of the embossing platform 30.
  • the part is in a state of being projected to the front side. That is, the base material 10 includes the base portion 12 and the projecting portion 14 protruding from the base portion 12 to the front side.
  • the embossing table 30 is formed of a member having a thickness greater than the thickness of the front fabric 10.
  • the embossing table 30 is made of polyurethane foam or synthetic leather. In the case of synthetic leather, polyester, nylon or the like may be mixed.
  • the embossing table 30 is formed in a rectangular shape in cross section before embossing the surface fabric 10 (see FIG. 3).
  • embossing By embossing, the corner on the front side of the embossing table 30 is deformed into a rounded state.
  • the flat surface 32 and the curved surface 34 connected in a curved shape from the end of the flat surface 32 are included in the surface of the embossing table 30 opposed to the back surface of the front fabric 10.
  • the flat part 14a and the curved surface 14b are contained also in the projecting part 14 of the surface material 10.
  • the thickness is drawn more emphatically than in reality.
  • the other figures are also the same.
  • the decorative portion 20 is mounted on the flat surface 14 a of the overhanging portion 14 of the front fabric 10. That is, the back surface of the decorative portion 20 (the portion of the decorative portion 20 in contact with the front cloth 10) is within the range of the flat surface 14a. As seen from the upper side of FIG. 2, the overhanging portion 14 slightly protrudes around the decoration portion 20. However, since the overhanging portion 14 is the same material as the base portion 12, it is difficult to distinguish it from the base portion 12. On the other hand, the decorative portion 20 is made of a material having a color and a texture different from that of the front fabric 10 so as to be distinguished from the front fabric 10, so that the outlines of the projecting portion 14 and the decorative portion 20 can be clearly seen. For this reason, even if the decorative portion 20 is formed to be slightly smaller than the size of the flat surface 14 a of the projecting portion 14, there is no problem in appearance, and the decorative portion 20 is lifted from the base portion 12 of the front fabric 10 looks like.
  • the decoration part 20 shown in FIG. 1 is comprised as a logo type which combined the character.
  • the decoration part 20 is not restricted to this, A logo, a logo type, a mark, a mark, a character string or a pattern, or a combination thereof may be shown.
  • the decoration part 20 has the decoration layer 22 and the contact bonding layer 24, as shown in FIG.2 and FIG.4.
  • the decorative layer 22 is formed of a material such as a resin, and the surface on the front side has a design pattern or color. For this reason, it can be made colorful and highly decorative.
  • the decoration layer 22 is configured of a transfer sheet.
  • the thickness of the decorative layer 22 is, for example, about 0.03 to 0.2 mm, which is thinner than the thickness of the embossing table 30. Since the decorative portion 20 is arranged on the projecting portion 14, even if the decorative portion 20 is formed of a thin sheet, a three-dimensional effect such as a logo can be obtained. In addition, since the thin decorative layer 22 is used, a soft finish can be realized. In addition, since the heat conductivity is good, the strength of heat bonding can be secured.
  • the adhesive layer 24 is formed on the back surface of the decorative layer 22 and is formed between the decorative layer 22 and the front fabric 10. Since the adhesive layer 24 is present between the decorative layer 22 and the front fabric 10, it is possible to prevent the material of the decorative layer 22 from soaking into the front fabric 10.
  • the adhesive layer 24 is a layer for adhering the decorative layer 22 to the front fabric 10, and has a thickness of, for example, about 0.03 to 0.2 mm (about the same as the thickness of the decorative layer 22 to about half).
  • the adhesive layer 24 is made of, for example, a thermoplastic polyurethane adhesive.
  • the end 22a on the surface side of the decoration layer 22 is formed at an angle ⁇ of less than 90 ° (eg, 60 ° or more) in the longitudinal cross section.
  • the decorative portion 20 is cut from the back surface side by the cutter 61 such as a punching blade as described later, the decorative portion 20 is formed in a shape in which the width widens from the back surface side toward the front surface side. For this reason, as shown in FIG. 4, the angle ⁇ of the end (corner) 22 a on the surface side in the vertical cross section of the decorative layer 22 is less than 90 °.
  • the adhesive layer 24 may also be formed in a shape in which the width widens from the back surface side (the surface fabric 10 side) to the surface side (the decoration layer 22 side), similarly to the decoration layer 22.
  • the adhesive layer 24 may slightly protrude laterally from the decorative layer 22 due to pressure applied during adhesion.
  • the front substrate 10 In the decorative structure of the front substrate 10, as shown in FIG. 3, the front substrate 10, the decorative layer 22 (transfer sheet) disposed on the front side of the front substrate 10, and the decorative layer 22 adhered to the front substrate 10 Adhesive layer 24 (hot melt), an embossing table 30 disposed on the back side of the front fabric 10, and a back side first adhesive portion (hot melt) 41 for bonding the surface of the embossing table 30 to the back surface of the front fabric 10.
  • Adhesive layer 24 hot melt
  • an embossing table 30 disposed on the back side of the front fabric 10
  • a back side first adhesive portion (hot melt) 41 for bonding the surface of the embossing table 30 to the back surface of the front fabric 10.
  • a base cloth 45 for holding the embossing table 30 in a predetermined position and posture, a back second bonding portion (hot melt) 42 for bonding the embossing table 30 to the base cloth 45, and a base cloth 45
  • a back side third adhesive portion (hot melt) 43 for adhering the front surface to the back surface of the front fabric 10 and the back surface of the embossing table 30 is used.
  • the sheet material 51 on which the decorative layer 22 is formed is created (sheet preparing step).
  • the sheet material 51 is a sheet material 51 in which the decorative material layer 55 and the adhesive layer 57 are laminated on the back surface of the sheet substrate 53.
  • the sheet substrate 53 of the sheet material 51 is made of a transparent resin film, and the decorative material layer 55 is attached to the back surface of the sheet substrate 53.
  • the decorative material layer 55 is formed of a material that constitutes the decorative layer 22.
  • An adhesive layer 57 is attached to the back surface of the decorative material layer 55.
  • the adhesive layer 57 is formed of an adhesive (hot melt) for adhering the decorative layer 22 to the front fabric 10.
  • the decorative material layer 55 and the adhesive layer 57 are cut into a predetermined shape using a cutter 61 such as a punching blade (decor portion forming step).
  • the cutter 61 is applied from the back side of the sheet material 51 to cut the decorative material layer 55 and the adhesive layer 57 into a predetermined shape. Therefore, the end 22a on the surface side of the decorative portion 20 is formed at an angle ⁇ of less than 90 degrees (see FIG. 6). As a result, the decorative layer 22 and the adhesive layer 24 having a predetermined shape are formed on the back surface of the sheet base 53.
  • the embossing table 30 and the base cloth 45 are cut into a predetermined shape.
  • a plurality of emboss tables 30 constituting one logo in the example of FIG. 1, the emboss table 30 supporting the decorative section 20 representing the characters “O” and the decorative section 20 representing the characters “K”
  • the embossing table 30 to be supported is cut. That is, the components of the embossing table 30 are held on a support plate (not shown), and in this state, the plurality of embossing tables 30 are simultaneously cut. Thereby, the positional relationship between the plurality of emboss tables 30 is formed in a state of being held in the predetermined positional relationship.
  • the back second adhesive portion 42 is attached to the back of the embossing table 30 before the embossing table 30 is cut. Then, the support plate used at the time of cutting is removed from the emboss table 30 after the emboss table 30 is cut.
  • the base fabric 45 is used, for example, to hold together a plurality of embossing stations 30 arranged to constitute one logo. For this reason, the base cloth 45 is formed in a size including the plurality of embossing bases 30. By using the base cloth 45, the bonding area is increased, so that the bonding strength to the front cloth 10 can be improved. In the case of a configuration in which only one embossing table 30 is used, the size including the one embossing table 30 is obtained.
  • the width of the embossing table 30 is slightly larger than the width of the decorative portion 20. That is, on the premise that the corner of the surface on the front side of the emboss table 30 is pressed and curved at the time of embossing, the emboss table 30 is slightly larger than the decorative portion 20.
  • each embossing table 30 is temporarily bonded to the back surface of the front fabric 10 by the back side first adhesive portion 41.
  • the base cloth 45 to which the back side third adhesive portion 43 is attached to the front side surface is temporarily adhered to the back side of the embossing table 30 by the back side second adhesive portion 42 and the back side third adhesive portion 43.
  • the base cloth 45 is temporarily adhered to the back surface of the emboss table 30 by the back side second adhesive portion 42 and the back side third adhesive portion 43.
  • the front substrate 10, the emboss table 30 and the base substrate 45 are main-bonded to each other by a heat press (mounting step).
  • the emboss table 30 is bonded to the back side of the front fabric 10, and the base cloth 45 is bonded to the back side of the emboss table 30.
  • the embossing table forming process, the embossing table temporary bonding process, the base fabric temporary bonding process and the main bonding process may be performed before or in parallel to the sheet preparing process.
  • the front fabric 10 having the embossing table 30 and the base fabric 45 disposed on the back side is set in the mold 63 and embossing is performed (emboss process). Since the mold 63 is formed with a hollow or hollow shaped portion 63a corresponding to the shape of the embossing table 30, the front fabric 10 and the embossing table 30 on the front side of the embossing table 30 enter the forming portion 63a. As shown in FIG. 8, one portion of the surface fabric 10 is deformed along the emboss table 30 by setting the surface fabric 10 and applying pressure while heating with high frequency current. This partial position is the overhang portion 14.
  • the decorative portion 20 is adhered to the front side of the projecting portion 14 (decor step).
  • a sheet material 51 on which a decoration portion 20 composed of a decoration layer 22 and an adhesive layer 24 is formed, and a positioning jig 66 are used.
  • the alignment jig 66 is formed of a transparent plate in which openings 66a (alignment portions) corresponding to the positions and shapes of a plurality (two characters in this embodiment) of the decorative portions 20 are formed.
  • the alignment jig 66 is transparent. Therefore, a mark 66 b is provided on the periphery of the opening 66 a so that the opening 66 a can be easily identified.
  • the mark 66 b may be affixed to a transparent plate, or may be colored on the transparent plate.
  • the positioning jig 66 is set so that the opening 66a of the positioning jig 66 is placed on the flat surface 14a of the overhanging portion 14 of the front fabric 10, and the sheet material 51 is set thereon. At this time, the sheet material 51 is set such that the back surface of the sheet material 51 faces the front fabric 10 side.
  • the decorative portion 20 is transferred onto the projecting portion 14 by setting this in a press (not shown) and heating and pressing. That is, in the present embodiment, the decoration process is performed after the embossing process is performed. Thus, the decorative structure of the front fabric 10 is completed.
  • the decoration layer 22 is positioned on the flat surface 14 a of the overhanging portion 14 using the positioning jig 66, it is possible to suppress the edge of the decoration layer 22 from being dropped. .
  • the edge of the decorative layer 22 bends along the curved surface 14b of the projecting portion 14, and the shape of the logo is lost. , The sharpness of the contour is disturbed.
  • the positioning jig 66 is used to position on the flat surface 14 a of the overhanging portion 14, it is possible not only to accurately represent the shape of the logo. The sharpness of the edge of the decorative layer 22 can be secured.
  • the durability of the front fabric 10 does not decrease.
  • the surface fabric 10 is not burnt or the surface fabric 10 is not frayed.
  • the decorative portion 20 is placed on the overhanging portion 14 of the front fabric 10, the function of the decorative portion 20 is not reduced even if the shape of the overhanging portion 14 does not exactly match the shape of the decorative portion 20.
  • the decorative portion 20 can be made to have a three-dimensional effect. For this reason, it is possible to suppress that the work for precisely aligning the decorative part 20 with the projecting part 14 of the front fabric 10 becomes a complicated work.
  • the decoration part 20 is attached to the overhang part 14, even without using the thick decoration part 20, the design of the decoration part 20 can be three-dimensionally emphasized.
  • the decorative portion 20 is included in the range of the flat surface 14 a of the projecting portion 14 of the outer fabric 10, the decorative portion 20 is also flat. For this reason, it is possible to prevent the edge of the decorative portion 20 from protruding from the flat surface 14a and distorting the shape of the decorative portion 20.
  • the constituent material of the decoration layer 22 does not penetrate into the surface fabric 10. Therefore, the shape of the decorative portion 20 placed on the overhanging portion 14 of the front fabric 10 can be accurately formed as a plate.
  • the angle of the end 22a on the surface side of the decoration layer 22 is formed to be less than 90 degrees, the edge of the outline of the decoration layer 22 becomes sharper. Therefore, in the state where the decorative portion 20 is placed on the overhanging portion 14 of the front fabric 10, the contour of the decorative portion 20 can give a clear impression.
  • the adhesive layer 24 and the decorative layer 22 are formed on the back surface side of the sheet substrate 53 by cutting the adhesive layer 57 and the decorative material layer 55 into a predetermined shape from the back surface side of the sheet material 51
  • the angle of the end 22a on the surface side of the decorative portion 20 can be easily formed to be less than 90 degrees.
  • the decorative layer 22 and the adhesive layer 24 are aligned with the projecting portion 14 of the front fabric 10 using the alignment jig 66, the positioning accuracy of the decorative portion 20 with respect to the projecting portion 14 is secured. At the same time, the burden of alignment work can be reduced.
  • the present invention is not limited to the above-described embodiment, and various changes, improvements, and the like can be made without departing from the scope of the present invention.
  • the decoration part 20 may be printed.
  • no adhesive layer is present on the overhang portion 14.
  • the coating film formed by printing does not have sharp edges as compared to the decorative layer 22 formed by the transfer sheet. For this reason, as in the embodiment described above, the contour can be made clearer in the case where the decorative portion 20 is formed of a transfer sheet.
  • the said embodiment demonstrated the structure which decorates the front cloth 10, it is not restricted to the front cloth 10, For example, it is also possible to set it as the structure which decorates the back cloth.
  • the angle of the edge part of the front side of the decoration layer 22 is less than 90 degrees, it is not restricted to this.
  • the angle may be configured to be 90 ° or more.
  • the decorative portion 20 may be formed not only on the flat surface 14 a of the projecting portion 14 but also on the curved surface 14 b. That is, the decoration part 20 may be provided ranging from the flat surface 14a to the curved surface 14b, and may cover the projecting part 14 projected on the front side by the embossing table 30. In this case, the end of the decorative portion 20 may be in contact with the base portion 12 of the front fabric 10, and may not be in contact as shown in FIG.
  • the decorative portion 20 may extend from the overhang portion 14 to the base portion 12 and extend along the base 12 around the overhang portion 14.
  • the decorative portion 20 may be a coated film by printing.
  • the projecting portion 14 may have a configuration in which the outer surface is formed in a curved surface as a whole without forming the flat surface 14 a.
  • the alignment jig 70 in which the alignment part for aligning the embossing stand 30 on the back side of the decoration part 20 was formed is used.
  • the positioning jig 70 has a front side 70a for positioning the decorative portion 20, a back side 70b for positioning the embossing table 30, and a connecting portion 70c connecting the front side 70a and the back side 70b.
  • An opening 70d corresponding to the position and shape of the decorative portion 20 is formed in the front side 70a.
  • An opening 70 e corresponding to the position and shape of the embossing table 30 is formed in the back side 70 b.
  • the alignment portion is configured by the openings 70d and 70e.
  • the decorative portion 20 in the opening 70 d of the front side 70 a located on the front side of the front fabric 10 and arranging the embossing table 30 in the opening 70 e of the back side 70 b located on the back side of the front fabric 10.
  • the embossing table 30 can be aligned on the back side of the decoration 20.
  • a mounting process of mounting the embossing table 20 on the back side of the front fabric 10 and a decoration process of mounting the decorative portion 20 on the front side of the front fabric 10 are performed simultaneously.
  • the front fabric 10 having the decorative portion 20 fixed to the front side and the embossing table 30 fixed to the back side is embossed using a mold 63 (emboss process) .
  • the molding portion 63 a of the mold 63 is formed into a shape into which the embossing table 30 and the decorative portion 20 which bends along the embossing table 30 enter. Therefore, in the embossing process, the embossing is performed in a state where the embossing table 30, the front fabric 10 along the embossing table 30, and the decorative portion 20 along the front fabric 10 are in the forming portion 63a. . That is, in this embodiment, the embossing process is performed after the mounting process and the decoration process are performed. Thereby, the decorative structure shown in FIG. 12 is obtained.
  • the decorative structure of the fabric according to the embodiment is an embossed portion mounted on the back surface of the fabric to project one portion of the fabric to the front side, and the one of the fabrics projected to the front side by the embossed portion. And a decoration part placed on the part.
  • the part of the cloth projected by the embossed portion may have a flat surface.
  • a portion of the decorative portion in contact with the part of the fabric may be within the range of the flat surface.
  • the decorative portion is also flat because the decorative portion is within the range of the flat surface where the fabric is overhanging. For this reason, it is possible to prevent the end of the decorative portion from protruding from the flat surface and distorting the shape of the decorative portion.
  • the decorative portion may include a decorative layer, and an adhesive layer for adhering the decorative layer to the part of the fabric projected by the embossed portion.
  • the constituent material of the decorative layer does not penetrate into the fabric. For this reason, the shape of the decoration placed on the overhanging part of the fabric can be formed exactly as the plate.
  • the end on the surface side of the decorative layer may be formed at an angle of less than 90 degrees in the cross section.
  • the contour of the decorative portion can give a clear impression when the decorative portion is placed on the overhanging portion of the fabric.
  • the decorative portion may cover the part of the cloth projected to the front side by the embossed portion.
  • the decorative portion itself is three-dimensionally formed, so that the three-dimensional effect can be further emphasized by the decorative portion.
  • the decorative part may represent a logo, a logotype, a mark, a mark, a character string or a pattern, or a combination thereof.
  • the method of decorating a fabric uses a mounting step of mounting the embossed portion on the back surface of the fabric, a decorating step of mounting the decorative portion on the front side of the fabric, and a mold having a forming portion formed thereon.
  • An embossing process in which a mold is set on the front side of the cloth, and embossing is performed in a state where one part of the cloth on which the embossing part is mounted enters the molding part of the mold together with the embossing part; including.
  • the embossed portion is attached to the back surface of the fabric, and the fabric is embossed using a mold. Also, put a decorative part on the front side of the fabric. For this reason, since it is not necessary to form an opening in the fabric, the durability of the fabric is not reduced. In addition, since it is not necessary to laser cut the dough, the dough does not burn or the dough is frayed. In addition, since only the decorative portion is placed on the front side of the fabric, it is possible to prevent the operation for aligning the decorative portion from becoming complicated.
  • the decoration portion may be placed on the front side of the part of the cloth that has been projected to the front side in the embossing step.
  • the decoration part is placed on the overhanging part of the fabric.
  • the function of the decorative portion is not degraded even if the shape of the partially extended portion does not exactly match the shape of the decorative portion. For this reason, it can suppress that the operation
  • the adhesive layer and the decorative layer can be formed on the back surface side of the sheet material by cutting the adhesive layer and the decorative material layer into a predetermined shape from the back surface side of the sheet material.
  • a cutter such as a punching blade
  • the surface of the decorative portion is cut by cutting the decorative material layer from the back side.
  • the side ends can be formed at an angle of less than 90 degrees in the cross section. Further, even in the case of laser cutting, the end on the surface side of the decorative portion can be formed at an angle of less than 90 degrees in the cross section, in view of the focusing stop of the laser.
  • the sheet member on which the decorative layer and the adhesive layer are formed in the decorative portion forming step, and the alignment portion for aligning the decorative layer and the adhesive layer to the part of the fabric are formed.
  • the alignment jig is used to align the alignment jig with the part of the fabric in the decoration step using the alignment jig, and the decoration layer and the decoration layer are adjusted using the alignment unit.
  • An adhesive layer may be aligned with the portion of the fabric.
  • an alignment jig is used to align the decorative layer and the adhesive layer to the portion of the fabric. For this reason, the burden of alignment work can be reduced, ensuring the positioning accuracy of the decoration part with respect to the overhanging part position.
  • the decorative portion, the embossed portion, and the part of the fabric on which the decorative portion is mounted on the front side and the embossed portion is mounted on the back surface is the molding
  • the above-mentioned embossing may be performed in the state where it entered into a part.
  • the embossed portion is present on the back surface of the partial portion projecting to the front side, and the decorative portion is formed on the partial portion It becomes a state.
  • the decorative portion is embossed It may be aligned on the back side of In this aspect, since the positioning of the embossed portion with respect to the decorative portion is performed using the positioning jig, the burden of the positioning operation can be reduced while securing the positioning accuracy.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Decoration Of Textiles (AREA)
  • Details Of Garments (AREA)
  • Laminated Bodies (AREA)

Abstract

The fabric decoration structure is provided with: an embossing part (30), which is set on the back surface of the fabric (10) and presses a region (14) of the fabric (10) outward towards the front surface; and a decorative section (20) placed on the region (14) of the fabric (10) that is pressed outward towards the front surface by the embossing part (30). The region (14) of the fabric (10) that is pressed outward by the embossing part (30) has a flat surface (14a). In the decorative section (20), the region in contact with the region (14) of the fabric (10) fits within the limits of the flat surface (14a). The decorative section (20) comprises a decorative layer (22) and an adhesive layer (24) for gluing the decorative layer (22) to the region (14) of the fabric (10) that is pressed outward by the embossing part (30). In cross-section, the edge (22a) of the front surface of the decorative layer (22) is formed with an angle of less than 90 degrees.

Description

生地の装飾構造及び生地の装飾方法Fabric decoration structure & fabric decoration method
 本発明は、生地の装飾構造及び生地の装飾方法に関するものである。 The present invention relates to a decorative structure of a fabric and a method of decorating a fabric.
 従来、下記特許文献1に開示されているように、ワッペンを生地に装着することによって、生地を装飾した生地の装飾構造が知られている。具体的に、下記特許文献1に開示された生地の装飾構造では、所定のロゴ等にデザインされたワッペン部分と、該ワッペン部分の外縁から広がるベース部とからなるワッペンが用いられている。このワッペンのワッペン部分は、生地に形成された開口に裏側から挿入される。この状態で、ベース部が生地の裏側に接着されることにより、ワッペンが生地に取り付けられる。この生地の装飾構造では、立体的な形状に形成されたワッペン部分が生地から隆起するように設けられるため、立体感のある装飾構造となる。 DESCRIPTION OF RELATED ART Conventionally, as disclosed in the following patent document 1, the decoration structure of the cloth which decorated cloth is known by equipping cloth with a patch. Specifically, in the decorative structure of the fabric disclosed in Patent Document 1 below, a patch composed of a patch portion designed to a predetermined logo or the like and a base portion spreading from the outer edge of the patch portion is used. The patch portion of this patch is inserted from the back into the opening formed in the fabric. In this state, the base is adhered to the back of the fabric to attach the patch to the fabric. In the decorative structure of the fabric, since the patch portion formed in a three-dimensional shape is provided to be raised from the fabric, the decorative structure has a three-dimensional effect.
 しかし、前記特許文献1に開示された生地の装飾構造では、以下の問題点がある。 However, the fabric decorative structure disclosed in Patent Document 1 has the following problems.
 まず、生地にワッペン部分の形状に合わせた開口を形成する必要があるため、生地の耐久性が低下してしまう。また、ワッペン部分の形状に正確に合わせた開口を生地に形成する必要がある。しかも、ワッペン部分を正確に開口に位置合わせしなければならない。このため、ワッペン部分の位置合わせ作業が煩雑なものとなる。特に生地が薄手で非常に軟らかいものである場合には、位置合わせする際に、非常に繊細な作業が要求されるため、より煩雑さが増してしまう。また、生地をレーザーカットすることによって開口を形成する場合には、生地が焦げたりほつれたりする危険性もある。 First, since it is necessary to form an opening in the dough in accordance with the shape of the patch portion, the durability of the dough is reduced. In addition, it is necessary to form an opening in the fabric which precisely matches the shape of the patch portion. Moreover, the patch must be precisely aligned with the opening. For this reason, the alignment work of the patch part becomes complicated. In particular, in the case where the fabric is thin and very soft, the alignment is required to be very delicate, which further increases the complexity. In addition, when forming the opening by laser cutting the dough, there is a risk that the dough may burn or fray.
特開2007-100223号公報JP 2007-100223 A
 本発明の目的は、上述の問題を解決した生地の装飾構造及び生地の装飾方法を提供することである。 The object of the present invention is to provide a decorative structure of fabric and a method of decorating the fabric, which solve the above-mentioned problems.
 本発明の一局面に従う生地の装飾構造は、生地の裏面に装着されて、前記生地の一部位を表側に張り出させるエンボス部と、前記エンボス部によって表側に張り出した前記生地の前記一部位に載った装飾部と、を備えている。 The decorative structure of the fabric according to one aspect of the present invention is attached to the back surface of the fabric, and an embossed portion that projects one portion of the fabric to the front side, and the part of the fabric projected to the front side by the embossed portion. It has an embellished part.
 また本発明の一局面に従う生地の装飾方法は、エンボス部を生地の裏面に装着する装着工程と、前記生地の表側に装飾部を載せる装飾工程と、成形部が形成された金型を用い、前記生地の表側に金型をセットして、前記エンボス部が装着された前記生地の一部位が前記エンボス部とともに前記金型の前記成形部内に入り込んだ状態でエンボス加工を行うエンボス加工工程と、を含む。 Further, the method of decorating a fabric according to one aspect of the present invention uses a mounting step of mounting the embossed portion on the back surface of the fabric, a decoration step of placing the decorative portion on the front side of the fabric, and a mold having a molding portion formed thereon. An embossing process in which a mold is set on the front side of the cloth, and embossing is performed in a state where one part of the cloth on which the embossing part is mounted enters the molding part of the mold together with the embossing part; including.
本発明の実施形態に係る生地の装飾構造の斜視図である。It is a perspective view of the decoration structure of the cloth concerning the embodiment of the present invention. 図1のII-II線における断面図である。FIG. 2 is a cross-sectional view taken along line II-II of FIG. 前記生地の装飾構造を構成する部材を説明するための図である。It is a figure for demonstrating the member which comprises the decoration structure of the said cloth. 前記生地の装飾構造を構成する装飾層の構成を説明するための図である。It is a figure for demonstrating the structure of the decoration layer which comprises the decoration structure of the said cloth. 前記装飾層を形成する装飾部形成工程を説明するための図である。It is a figure for demonstrating the decoration part formation process of forming the said decoration layer. 装飾部形成工程で形成された装飾部の構成を説明するための図である。It is a figure for demonstrating the structure of the decoration part formed at the decoration part formation process. 張り出し部を形成するエンボス加工工程を説明するための図である。It is a figure for demonstrating the embossing process which forms an overhang | projection part. エンボス加工工程で形成された張り出し部を説明するための図である。It is a figure for demonstrating the overhang | projection part formed at the embossing process. 張り出し部の表側に装飾部を接着する装飾工程を説明するための図である。It is a figure for demonstrating the decoration process which adhere | attaches a decoration part on the front side of a projecting part. 装飾層の一部が張り出し部の平坦面からはみ出した場合の装飾層を説明するための図である。It is a figure for demonstrating the decoration layer at the time of a part of decoration layer having protruded from the flat surface of the overhang | projection part. 張り出し部上に装飾部がプリントされたその他の実施形態を概略的に示す図である。It is a figure which shows roughly the other embodiment by which the decoration part was printed on the overhang | projection part. 本発明のその他の実施形態に係る生地の装飾構造を説明するための図である。It is a figure for demonstrating the decoration structure of the cloth concerning other embodiments of the present invention. 本発明のその他の実施形態に係る生地の装飾構造の製法において、装飾工程及び装着工程を説明するための図である。In the manufacturing method of the decoration structure of the fabric which concerns on other embodiment of this invention, it is a figure for demonstrating a decoration process and a mounting process. 本発明のその他の実施形態に係る生地の装飾構造の製法において、エンボス加工工程を説明するための図である。It is a figure for demonstrating the embossing process in the manufacturing method of the decoration structure of the cloth concerning other embodiment of the present invention.
 以下、本発明を実施するための形態について図面を参照しながら詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
 図1に示すように、本実施形態に係る生地の装飾構造は、衣服に用いられる布、織物等の表生地10を装飾部20で装飾したものである。 As shown in FIG. 1, the decorative structure of the fabric according to the present embodiment is obtained by decorating a front fabric 10 such as a cloth or a fabric used for clothes with a decorative portion 20.
 すなわち、表生地10は、図2にも示すように、装飾部20の表側形状に応じた形状でエンボス加工されていて、エンボス加工によって表側に張り出した一部位(張り出し部14)の表側に装飾部20が取り付けられている。より具体的には、表生地10の裏側にエンボス部としてのエンボス台30が装着されており、表生地10をこのエンボス台30の形状に沿うようにエンボス加工することにより、表生地10の一部位が表側に張り出した状態となっている。すなわち、表生地10には、ベース部12と、このベース部12から表側に張り出した張り出し部14とが含まれている。 That is, as shown in FIG. 2, the surface fabric 10 is embossed in a shape corresponding to the shape on the front side of the decorative portion 20, and the decoration is performed on the front side of a part (overlapping portion 14) projected to the front side by embossing. The part 20 is attached. More specifically, an embossing table 30 as an embossed portion is mounted on the back side of the front fabric 10, and the front fabric 10 is embossed to conform to the shape of the embossing platform 30. The part is in a state of being projected to the front side. That is, the base material 10 includes the base portion 12 and the projecting portion 14 protruding from the base portion 12 to the front side.
 エンボス台30は、表生地10の厚みよりも厚みのある部材で形成されており、本実施形態では、エンボス台30は、ポリウレタン系の発泡体又は合成皮革によって構成されている。なお、合成皮革の場合には、ポリエステル、ナイロン等が混ざったものでもよい。 The embossing table 30 is formed of a member having a thickness greater than the thickness of the front fabric 10. In the present embodiment, the embossing table 30 is made of polyurethane foam or synthetic leather. In the case of synthetic leather, polyester, nylon or the like may be mixed.
 エンボス台30は、表生地10をエンボス加工する前の状態では断面矩形状に形成されている(図3参照)。エンボス加工により、エンボス台30の表側の角部は、丸まった状態に変形する。このため、図2に示すように、表生地10の裏面に対向するエンボス台30の表面には、平坦面32と、平坦面32の端から湾曲状に繋がる湾曲面34とが含まれている。そして、表生地10の張り出し部14にも、それに応じて平坦面14aと湾曲面14bとが含まれている。なお、図2は、厚みが実際よりも強調して描かれている。その他の図も同様である。 The embossing table 30 is formed in a rectangular shape in cross section before embossing the surface fabric 10 (see FIG. 3). By embossing, the corner on the front side of the embossing table 30 is deformed into a rounded state. For this reason, as shown in FIG. 2, the flat surface 32 and the curved surface 34 connected in a curved shape from the end of the flat surface 32 are included in the surface of the embossing table 30 opposed to the back surface of the front fabric 10. . And according to it, the flat part 14a and the curved surface 14b are contained also in the projecting part 14 of the surface material 10. As shown in FIG. In FIG. 2, the thickness is drawn more emphatically than in reality. The other figures are also the same.
 表生地10の張り出し部14の平坦面14a上には、装飾部20が載っている。つまり、装飾部20の裏面(装飾部20において表生地10に接触する部位)は、平坦面14aの範囲内に収まっている。図2の上側から視た状態で、張り出し部14は、装飾部20の周囲に僅かにはみ出して存在している。しかしながら、張り出し部14はベース部12と同じ生地であるため、ベース部12との区別がつきにくい。一方、装飾部20は、表生地10から目立たせるべく、表生地10とは異なる色彩、質感を持たせた素材が用いられるため、張り出し部14と装飾部20との輪郭がはっきり分かる。このため、装飾部20が張り出し部14の平坦面14aの大きさよりも少し小さく形成されていても、見た目で問題になることはなく、装飾部20が、表生地10のベース部12から浮かび上がるように見える。 The decorative portion 20 is mounted on the flat surface 14 a of the overhanging portion 14 of the front fabric 10. That is, the back surface of the decorative portion 20 (the portion of the decorative portion 20 in contact with the front cloth 10) is within the range of the flat surface 14a. As seen from the upper side of FIG. 2, the overhanging portion 14 slightly protrudes around the decoration portion 20. However, since the overhanging portion 14 is the same material as the base portion 12, it is difficult to distinguish it from the base portion 12. On the other hand, the decorative portion 20 is made of a material having a color and a texture different from that of the front fabric 10 so as to be distinguished from the front fabric 10, so that the outlines of the projecting portion 14 and the decorative portion 20 can be clearly seen. For this reason, even if the decorative portion 20 is formed to be slightly smaller than the size of the flat surface 14 a of the projecting portion 14, there is no problem in appearance, and the decorative portion 20 is lifted from the base portion 12 of the front fabric 10 looks like.
 図1に示す装飾部20は、文字を組み合わせたロゴタイプとして構成されている。なお、装飾部20は、これに限られるものではなく、ロゴ、ロゴタイプ、マーク、標章、文字列若しくは模様、又はこれらの組み合わせを表すものであってもよい。 The decoration part 20 shown in FIG. 1 is comprised as a logo type which combined the character. In addition, the decoration part 20 is not restricted to this, A logo, a logo type, a mark, a mark, a character string or a pattern, or a combination thereof may be shown.
 装飾部20は、図2及び図4に示すように、装飾層22と接着層24とを有している。装飾層22は、樹脂等の材質で成形されており、表側の面にはデザイン性のある模様や色彩が施されている。このため、色彩豊かな装飾性の高いものとすることができる。 The decoration part 20 has the decoration layer 22 and the contact bonding layer 24, as shown in FIG.2 and FIG.4. The decorative layer 22 is formed of a material such as a resin, and the surface on the front side has a design pattern or color. For this reason, it can be made colorful and highly decorative.
 本実施形態では、装飾層22は、転写シートによって構成されている。装飾層22の厚みは、例えば、0.03~0.2mm程度であり、エンボス台30の厚みに比べて薄いものが採用されている。装飾部20が張り出し部14の上に配置される構成であるため、装飾部20が厚みの薄いシートによって構成されていても、ロゴ等の立体感を出すことができる。また、薄い装飾層22が用いられているため、ソフトな仕上がりを実現できる。また、熱伝導性も良いため、熱接着の強度を確保することができる。 In the present embodiment, the decoration layer 22 is configured of a transfer sheet. The thickness of the decorative layer 22 is, for example, about 0.03 to 0.2 mm, which is thinner than the thickness of the embossing table 30. Since the decorative portion 20 is arranged on the projecting portion 14, even if the decorative portion 20 is formed of a thin sheet, a three-dimensional effect such as a logo can be obtained. In addition, since the thin decorative layer 22 is used, a soft finish can be realized. In addition, since the heat conductivity is good, the strength of heat bonding can be secured.
 接着層24は、装飾層22の裏面に形成されており、装飾層22と表生地10との間に形成されている。装飾層22と表生地10の間に接着層24が存在しているため、装飾層22の構成材料が表生地10に染み込むことを防止することができる。 The adhesive layer 24 is formed on the back surface of the decorative layer 22 and is formed between the decorative layer 22 and the front fabric 10. Since the adhesive layer 24 is present between the decorative layer 22 and the front fabric 10, it is possible to prevent the material of the decorative layer 22 from soaking into the front fabric 10.
 接着層24は、装飾層22を表生地10に接着するための層であり、例えば、0.03~0.2mm程度(装飾層22の厚みと同程度~半分程度)の厚みがある。本実施形態では、接着層24は、例えば、熱可塑性のポリウレタン接着剤からなる。 The adhesive layer 24 is a layer for adhering the decorative layer 22 to the front fabric 10, and has a thickness of, for example, about 0.03 to 0.2 mm (about the same as the thickness of the decorative layer 22 to about half). In the present embodiment, the adhesive layer 24 is made of, for example, a thermoplastic polyurethane adhesive.
 装飾層22の表面側の端部22aは、縦断面内において90°未満(例えば60°以上)の角度θに形成されている。具体的には、装飾部20は、後述するように抜き刃等の刃物61によって裏面側からカットされるため、裏面側から表面側に向かって幅が広がる形状に形成されている。このため、図4に示すように、装飾層22の縦断面内における表面側の端部(角部)22aの角度θは、90°未満となっている。また、接着層24も装飾層22と同様に、裏面側(表生地10側)から表面側(装飾層22側)に向かって幅が広がる形状に形成されていてもよい。なお、接着層24は、接着時の加圧によって装飾層22から側方に僅かにはみ出すことがある。 The end 22a on the surface side of the decoration layer 22 is formed at an angle θ of less than 90 ° (eg, 60 ° or more) in the longitudinal cross section. Specifically, since the decorative portion 20 is cut from the back surface side by the cutter 61 such as a punching blade as described later, the decorative portion 20 is formed in a shape in which the width widens from the back surface side toward the front surface side. For this reason, as shown in FIG. 4, the angle θ of the end (corner) 22 a on the surface side in the vertical cross section of the decorative layer 22 is less than 90 °. Further, the adhesive layer 24 may also be formed in a shape in which the width widens from the back surface side (the surface fabric 10 side) to the surface side (the decoration layer 22 side), similarly to the decoration layer 22. The adhesive layer 24 may slightly protrude laterally from the decorative layer 22 due to pressure applied during adhesion.
 次に、表生地10の装飾構造の製法(表生地10の装飾方法)について説明する。 Next, the manufacturing method (the decoration method of the table cloth 10) of the decoration structure of the table cloth 10 will be described.
 表生地10の装飾構造には、図3に示すように、表生地10と、表生地10の表側に配置される装飾層22(転写シート)と、表生地10に装飾層22を接着する装飾用接着層24(ホットメルト)と、表生地10の裏側に配置されるエンボス台30と、表生地10の裏面にエンボス台30の表面を接着する裏側第1接着部(ホットメルト)41と、エンボス台30を所定の位置及び姿勢で保持するためのベース生地45(トリコット)と、ベース生地45にエンボス台30を接着するための裏側第2接着部(ホットメルト)42と、ベース生地45の表面を表生地10の裏面及びエンボス台30の裏面に接着するための裏側第3接着部(ホットメルト)43と、が用いられる。 In the decorative structure of the front substrate 10, as shown in FIG. 3, the front substrate 10, the decorative layer 22 (transfer sheet) disposed on the front side of the front substrate 10, and the decorative layer 22 adhered to the front substrate 10 Adhesive layer 24 (hot melt), an embossing table 30 disposed on the back side of the front fabric 10, and a back side first adhesive portion (hot melt) 41 for bonding the surface of the embossing table 30 to the back surface of the front fabric 10. A base cloth 45 (tricot) for holding the embossing table 30 in a predetermined position and posture, a back second bonding portion (hot melt) 42 for bonding the embossing table 30 to the base cloth 45, and a base cloth 45 A back side third adhesive portion (hot melt) 43 for adhering the front surface to the back surface of the front fabric 10 and the back surface of the embossing table 30 is used.
 表生地10の装飾構造を作成するにあたり、装飾層22が形成されたシート材51を作成する(シート準備工程)。図5に示すように、シート材51は、シート基材53の裏面に装飾用素材層55及び接着剤層57が積層されたシート材51である。このシート材51のシート基材53は透明の樹脂フィルムからなり、シート基材53の裏面に装飾用素材層55が付着されている。この装飾用素材層55は、装飾層22を構成する素材で形成されている。装飾用素材層55の裏面に接着剤層57が付着されている。この接着剤層57は、表生地10に装飾層22を接着する接着剤(ホットメルト)で形成されている。 In creating the decorative structure of the front fabric 10, the sheet material 51 on which the decorative layer 22 is formed is created (sheet preparing step). As shown in FIG. 5, the sheet material 51 is a sheet material 51 in which the decorative material layer 55 and the adhesive layer 57 are laminated on the back surface of the sheet substrate 53. The sheet substrate 53 of the sheet material 51 is made of a transparent resin film, and the decorative material layer 55 is attached to the back surface of the sheet substrate 53. The decorative material layer 55 is formed of a material that constitutes the decorative layer 22. An adhesive layer 57 is attached to the back surface of the decorative material layer 55. The adhesive layer 57 is formed of an adhesive (hot melt) for adhering the decorative layer 22 to the front fabric 10.
 続いて、抜き刃等の刃物61を用いて、装飾用素材層55及び接着剤層57を所定形状にカットする(装飾部形成工程)。このとき、シート材51の裏側から刃物61を当てて装飾用素材層55及び接着剤層57を所定形状にカットする。このため、装飾部20の表面側の端部22aが90度未満の角度θに形成される(図6参照)。これにより、シート基材53の裏面に、所定形状の装飾層22及び接着層24が形成された状態となる。 Subsequently, the decorative material layer 55 and the adhesive layer 57 are cut into a predetermined shape using a cutter 61 such as a punching blade (decor portion forming step). At this time, the cutter 61 is applied from the back side of the sheet material 51 to cut the decorative material layer 55 and the adhesive layer 57 into a predetermined shape. Therefore, the end 22a on the surface side of the decorative portion 20 is formed at an angle θ of less than 90 degrees (see FIG. 6). As a result, the decorative layer 22 and the adhesive layer 24 having a predetermined shape are formed on the back surface of the sheet base 53.
 次に、エンボス台30及びベース生地45を所定形状にカットする。 Next, the embossing table 30 and the base cloth 45 are cut into a predetermined shape.
 このとき、例えば1つのロゴを構成する複数のエンボス台30(図1の例では、「O」の文字を表す装飾部20を支持するエンボス台30と「K」の文字を表す装飾部20を支持するエンボス台30)を同時にカットする。すなわち、エンボス台30の構成材が図略の支持板上に保持されていて、この状態で複数のエンボス台30を同時にカットする。これにより、複数のエンボス台30の位置関係が所定の位置関係に保持された状態で形成される。なお、裏側第2接着部42は、エンボス台30をカットする前にエンボス台30の裏面に貼り付けられている。そして、カット時に用いられていた支持板がエンボス台30のカット後にエンボス台30から外される。 At this time, for example, a plurality of emboss tables 30 constituting one logo (in the example of FIG. 1, the emboss table 30 supporting the decorative section 20 representing the characters “O” and the decorative section 20 representing the characters “K” At the same time, the embossing table 30) to be supported is cut. That is, the components of the embossing table 30 are held on a support plate (not shown), and in this state, the plurality of embossing tables 30 are simultaneously cut. Thereby, the positional relationship between the plurality of emboss tables 30 is formed in a state of being held in the predetermined positional relationship. The back second adhesive portion 42 is attached to the back of the embossing table 30 before the embossing table 30 is cut. Then, the support plate used at the time of cutting is removed from the emboss table 30 after the emboss table 30 is cut.
 ベース生地45は、例えば1つのロゴを構成するように配置された複数のエンボス台30を一緒に保持するために用いられる。このため、ベース生地45は、これら複数のエンボス台30を含む大きさに形成される。ベース生地45が用いられることにより、接着面積が増大するので、表生地10に対する接着強度を向上させることができる。なお、1つのエンボス台30のみが使用される構成の場合には、該1つのエンボス台30を含む大きさとなる。 The base fabric 45 is used, for example, to hold together a plurality of embossing stations 30 arranged to constitute one logo. For this reason, the base cloth 45 is formed in a size including the plurality of embossing bases 30. By using the base cloth 45, the bonding area is increased, so that the bonding strength to the front cloth 10 can be improved. In the case of a configuration in which only one embossing table 30 is used, the size including the one embossing table 30 is obtained.
 エンボス台30の幅は、装飾部20の幅よりも少し大きい。すなわち、エンボス加工時に、エンボス台30の表側の面の角部が押さえ込まれて湾曲することを前提として、エンボス台30は、装飾部20よりも少し大きめに作成されている。 The width of the embossing table 30 is slightly larger than the width of the decorative portion 20. That is, on the premise that the corner of the surface on the front side of the emboss table 30 is pressed and curved at the time of embossing, the emboss table 30 is slightly larger than the decorative portion 20.
 次に、複数のエンボス台30を裏側第1接着部41によって表生地10の裏面に接着する(装着工程)。これにより、裏側第1接着部41によって表生地10の裏面に各エンボス台30が仮接着された構成となる。そして、表側の面に裏側第3接着部43が付着されたベース生地45を裏側第2接着部42及び裏側第3接着部43によってエンボス台30の裏側に仮接着する。これにより、裏側第2接着部42及び裏側第3接着部43によってエンボス台30の裏面にベース生地45が仮接着された構成となる。 Next, a plurality of emboss tables 30 are bonded to the back surface of the front fabric 10 by the back side first bonding portion 41 (mounting step). As a result, each embossing table 30 is temporarily bonded to the back surface of the front fabric 10 by the back side first adhesive portion 41. Then, the base cloth 45 to which the back side third adhesive portion 43 is attached to the front side surface is temporarily adhered to the back side of the embossing table 30 by the back side second adhesive portion 42 and the back side third adhesive portion 43. As a result, the base cloth 45 is temporarily adhered to the back surface of the emboss table 30 by the back side second adhesive portion 42 and the back side third adhesive portion 43.
 次に、熱プレス機により、表生地10、エンボス台30及びベース生地45を互いに本接着する(装着工程)。これにより、図7に示すように、表生地10の裏側にエンボス台30が接着され、エンボス台30の裏側にベース生地45が接着された構成となる。なお、このエンボス台形成工程、エンボス台仮接着工程、ベース生地仮接着工程および本接着工程は、シート準備工程の前に行ってもよく、あるいは並行して行ってもよい。 Next, the front substrate 10, the emboss table 30 and the base substrate 45 are main-bonded to each other by a heat press (mounting step). As a result, as shown in FIG. 7, the emboss table 30 is bonded to the back side of the front fabric 10, and the base cloth 45 is bonded to the back side of the emboss table 30. The embossing table forming process, the embossing table temporary bonding process, the base fabric temporary bonding process and the main bonding process may be performed before or in parallel to the sheet preparing process.
 次に、裏側にエンボス台30及びベース生地45が配置された表生地10を金型63にセットしてエンボス加工を行う(エンボス加工工程)。金型63には、エンボス台30の形状に対応した空洞状又は窪み状の成形部63aが形成されているため、エンボス台30の表側の表生地10及びエンボス台30が成形部63a内に入るように表生地10をセットして高周波電流で加熱しながら加圧を行うことにより、図8に示すように、表生地10の一部位がエンボス台30に沿うように変形する。この一部位が張り出し部14となる。 Next, the front fabric 10 having the embossing table 30 and the base fabric 45 disposed on the back side is set in the mold 63 and embossing is performed (emboss process). Since the mold 63 is formed with a hollow or hollow shaped portion 63a corresponding to the shape of the embossing table 30, the front fabric 10 and the embossing table 30 on the front side of the embossing table 30 enter the forming portion 63a. As shown in FIG. 8, one portion of the surface fabric 10 is deformed along the emboss table 30 by setting the surface fabric 10 and applying pressure while heating with high frequency current. This partial position is the overhang portion 14.
 次に、張り出し部14の表側に装飾部20を接着する(装飾工程)。この装飾工程では、図9に示すように、装飾層22及び接着層24からなる装飾部20が形成されたシート材51と、位置合わせ用治具66とを用いる。位置合わせ用治具66は、複数(本実施形態では二文字分)の装飾部20の位置及び形状に対応した開口66a(位置合わせ部)が形成された透明板で構成されている。位置合わせ用治具66は透明である。このため、開口66aを識別しやすいように、開口66aの周縁には、マーク66bが設けられている。マーク66bは、透明板に貼り付けられたものであってもよく、あるいは透明板に色を付けたものであってもよい。 Next, the decorative portion 20 is adhered to the front side of the projecting portion 14 (decor step). In this decoration process, as shown in FIG. 9, a sheet material 51 on which a decoration portion 20 composed of a decoration layer 22 and an adhesive layer 24 is formed, and a positioning jig 66 are used. The alignment jig 66 is formed of a transparent plate in which openings 66a (alignment portions) corresponding to the positions and shapes of a plurality (two characters in this embodiment) of the decorative portions 20 are formed. The alignment jig 66 is transparent. Therefore, a mark 66 b is provided on the periphery of the opening 66 a so that the opening 66 a can be easily identified. The mark 66 b may be affixed to a transparent plate, or may be colored on the transparent plate.
 位置合わせ用治具66の開口66aが表生地10の張り出し部14の平坦面14aに載るように、位置合わせ用治具66をセットし、その上からシート材51をセットする。このとき、シート材51の裏面が表生地10側を向くようシート材51がセットされる。これを図外のプレス機にセットして加熱及び加圧することにより、装飾部20が張り出し部14上に転写される。すなわち、本実施形態では、エンボス加工工程が行われた後に、装飾工程が行われる。これにより、表生地10の装飾構造が完成する。なお、装飾層22は、位置合わせ用治具66を用いて、張り出し部14の平坦面14a上に載るように位置合わせされるため、装飾層22の縁部が垂れることを抑制することができる。例えば、図10に示すように、装飾層22の一部が平坦面14aからはみ出すと、装飾層22の縁部が張り出し部14の湾曲面14bに沿って曲がってしまい、ロゴの形が崩れたり、輪郭のシャープさが阻害されてしまう。これに対して、本実施形態では、位置合わせ用治具66を用いて、張り出し部14の平坦面14a上に載るように位置合わせされるため、ロゴの形を正確に表すことができるだけでなく、装飾層22のエッジのシャープさを確保することができる。 The positioning jig 66 is set so that the opening 66a of the positioning jig 66 is placed on the flat surface 14a of the overhanging portion 14 of the front fabric 10, and the sheet material 51 is set thereon. At this time, the sheet material 51 is set such that the back surface of the sheet material 51 faces the front fabric 10 side. The decorative portion 20 is transferred onto the projecting portion 14 by setting this in a press (not shown) and heating and pressing. That is, in the present embodiment, the decoration process is performed after the embossing process is performed. Thus, the decorative structure of the front fabric 10 is completed. Since the decoration layer 22 is positioned on the flat surface 14 a of the overhanging portion 14 using the positioning jig 66, it is possible to suppress the edge of the decoration layer 22 from being dropped. . For example, as shown in FIG. 10, when a part of the decorative layer 22 protrudes from the flat surface 14a, the edge of the decorative layer 22 bends along the curved surface 14b of the projecting portion 14, and the shape of the logo is lost. , The sharpness of the contour is disturbed. On the other hand, in the present embodiment, since the positioning jig 66 is used to position on the flat surface 14 a of the overhanging portion 14, it is possible not only to accurately represent the shape of the logo. The sharpness of the edge of the decorative layer 22 can be secured.
 以上説明したように、本実施形態の生地の装飾構造は、表生地10に開口を形成する必要がないため、表生地10の耐久性が低下することはない。また、表生地10をレーザーカットする必要がないため、表生地10が焦げたり、表生地10がほつれたりしない。また、表生地10の張り出し部14に装飾部20が載った構成なので、張り出し部14の形状が装飾部20の形状に正確に合っていなくても、装飾部20の機能を低下させることはなく、装飾部20に立体感を生じさせることができる。このため装飾部20を表生地10の張り出し部14に正確に合わせるための作業が、煩雑な作業になることを抑制することができる。また、装飾部20が張り出し部14に取り付けられているため、厚めの装飾部20を用いなくても、装飾部20のデザインを立体的に強調することができる。 As described above, in the decorative structure of the fabric according to the present embodiment, since it is not necessary to form an opening in the front fabric 10, the durability of the front fabric 10 does not decrease. In addition, since it is not necessary to laser cut the surface fabric 10, the surface fabric 10 is not burnt or the surface fabric 10 is not frayed. Further, since the decorative portion 20 is placed on the overhanging portion 14 of the front fabric 10, the function of the decorative portion 20 is not reduced even if the shape of the overhanging portion 14 does not exactly match the shape of the decorative portion 20. The decorative portion 20 can be made to have a three-dimensional effect. For this reason, it is possible to suppress that the work for precisely aligning the decorative part 20 with the projecting part 14 of the front fabric 10 becomes a complicated work. Moreover, since the decoration part 20 is attached to the overhang part 14, even without using the thick decoration part 20, the design of the decoration part 20 can be three-dimensionally emphasized.
 また本実施形態では、装飾部20が、表生地10の張り出し部14の平坦面14aの範囲内に収まっているので、装飾部20も平坦になる。このため、装飾部20の縁部が平坦面14aからはみ出して、装飾部20の形状がゆがんでしまうことを防止することができる。 Further, in the present embodiment, since the decorative portion 20 is included in the range of the flat surface 14 a of the projecting portion 14 of the outer fabric 10, the decorative portion 20 is also flat. For this reason, it is possible to prevent the edge of the decorative portion 20 from protruding from the flat surface 14a and distorting the shape of the decorative portion 20.
 また本実施形態では、装飾層22が接着層24を介して表生地10の上に載っているため、装飾層22の構成材料が表生地10に染み込んでしまうことがない。このため、表生地10の張り出し部14の上に載った装飾部20の形状を版通りに正確に形成することができる。 Further, in the present embodiment, since the decorative layer 22 is placed on the surface fabric 10 via the adhesive layer 24, the constituent material of the decoration layer 22 does not penetrate into the surface fabric 10. Therefore, the shape of the decorative portion 20 placed on the overhanging portion 14 of the front fabric 10 can be accurately formed as a plate.
 また本実施形態では、装飾層22の表面側の端部22aの角度が90度未満に形成されているので、装飾層22の輪郭のエッジがよりシャープになる。このため、装飾部20が表生地10の張り出し部14の上に載った状態で、装飾部20の輪郭がはっきりした印象を与えることができる。 Further, in the present embodiment, since the angle of the end 22a on the surface side of the decoration layer 22 is formed to be less than 90 degrees, the edge of the outline of the decoration layer 22 becomes sharper. Therefore, in the state where the decorative portion 20 is placed on the overhanging portion 14 of the front fabric 10, the contour of the decorative portion 20 can give a clear impression.
 また本実施形態では、シート材51の裏面側から接着剤層57及び装飾用素材層55を所定の形状にカットすることにより、シート基材53の裏面側に接着層24及び装飾層22が形成された状態にするため、装飾部20の表面側の端部22aの角度を90度未満に容易に形成することができる。 Further, in the present embodiment, the adhesive layer 24 and the decorative layer 22 are formed on the back surface side of the sheet substrate 53 by cutting the adhesive layer 57 and the decorative material layer 55 into a predetermined shape from the back surface side of the sheet material 51 In order to achieve the above state, the angle of the end 22a on the surface side of the decorative portion 20 can be easily formed to be less than 90 degrees.
 また本実施形態では、位置合わせ用治具66を用いて、装飾層22及び接着層24を表生地10の張り出し部14に位置合わせするため、張り出し部14に対する装飾部20の位置決め精度を確保しつつ、位置合わせ作業の負担を低減することができる。 Further, in the present embodiment, since the decorative layer 22 and the adhesive layer 24 are aligned with the projecting portion 14 of the front fabric 10 using the alignment jig 66, the positioning accuracy of the decorative portion 20 with respect to the projecting portion 14 is secured. At the same time, the burden of alignment work can be reduced.
 なお、本発明は、前記実施形態に限られるものではなく、その趣旨を逸脱しない範囲で種々変更、改良等が可能である。例えば図11に示すように、装飾部20は、プリントされたものでもよい。この場合、張り出し部14上において接着剤層は存在しない。なお、プリントによって形成された塗膜は、転写シートで形成された装飾層22に比べれば、エッジがシャープにならない。このため、前記実施形態のように、装飾部20が転写シートで形成されている場合の方が、より輪郭をはっきりさせることができる。 The present invention is not limited to the above-described embodiment, and various changes, improvements, and the like can be made without departing from the scope of the present invention. For example, as shown in FIG. 11, the decoration part 20 may be printed. In this case, no adhesive layer is present on the overhang portion 14. The coating film formed by printing does not have sharp edges as compared to the decorative layer 22 formed by the transfer sheet. For this reason, as in the embodiment described above, the contour can be made clearer in the case where the decorative portion 20 is formed of a transfer sheet.
 前記実施形態では、表生地10を装飾する構造について説明したが、表生地10に限られるものではなく、例えば、裏生地を装飾する構造とすることも可能である。 Although the said embodiment demonstrated the structure which decorates the front cloth 10, it is not restricted to the front cloth 10, For example, it is also possible to set it as the structure which decorates the back cloth.
 前記実施形態では、装飾層22の表側の端部の角度が90°未満になる構成としたが、これに限られるものではない。前記角度が90°以上になるように構成されていてもよい。 In the said embodiment, although it was set as the structure from which the angle of the edge part of the front side of the decoration layer 22 is less than 90 degrees, it is not restricted to this. The angle may be configured to be 90 ° or more.
 また、前記実施形態では、装飾部20が張り出し部14の平坦面14a上にのみ設けられている構成としたが、これに限られない。例えば、図12に示すように、装飾部20は、張り出し部14の平坦面14a上だけではなく、湾曲面14b上にも形成されていてもよい。すなわち、装飾部20は、平坦面14aから湾曲面14bに亘って設けられて、エンボス台30によって表側に張り出した張り出し部14を覆っていてもよい。この場合、装飾部20の端部は、表生地10のベース部12に接触していてもよく、図12に示すように接触していなくてもよい。また、装飾部20は、張り出し部14からベース部12にまで延出されていて、張り出し部14周囲のベース12に沿うように延出されていてもよい。この場合、装飾部20はプリントによる塗膜であってもよい。また、張り出し部14は、平坦面14aが形成されておらずに、外面が全体として湾曲面状に形成された構成であってもよい。 Moreover, in the said embodiment, although it was set as the structure in which the decoration part 20 is provided only on the flat surface 14a of the projecting part 14, it is not restricted to this. For example, as shown in FIG. 12, the decorative portion 20 may be formed not only on the flat surface 14 a of the projecting portion 14 but also on the curved surface 14 b. That is, the decoration part 20 may be provided ranging from the flat surface 14a to the curved surface 14b, and may cover the projecting part 14 projected on the front side by the embossing table 30. In this case, the end of the decorative portion 20 may be in contact with the base portion 12 of the front fabric 10, and may not be in contact as shown in FIG. In addition, the decorative portion 20 may extend from the overhang portion 14 to the base portion 12 and extend along the base 12 around the overhang portion 14. In this case, the decorative portion 20 may be a coated film by printing. Further, the projecting portion 14 may have a configuration in which the outer surface is formed in a curved surface as a whole without forming the flat surface 14 a.
 図12に示す構成の装飾構造の製法としては、図13に示すように、エンボス台30を装飾部20の裏側に位置合わせするための位置合わせ部が形成された位置合わせ用治具70が用いられる。位置合わせ用治具70は、装飾部20を位置決めするための表側部70aと、エンボス台30を位置決めするための裏側部70bと、表側部70a及び裏側部70bを連結する連結部70cとを有する。表側部70aには、装飾部20の位置及び形状に対応する開口70dが形成されている。裏側部70bには、エンボス台30の位置及び形状に対応する開口70eが形成されている。これら開口70d、70eによって位置合わせ部が構成されている。したがって、表生地10の表側に位置する表側部70aの開口70d内に装飾部20を配置し、表生地10の裏側に位置する裏側部70bの開口70e内にエンボス台30を配置することにより、エンボス台30を装飾部20の裏側に位置合わせすることができる。この場合、エンボス台20を表生地10の裏側に装着する装着工程と、表生地10の表側に装飾部20を載せる装飾工程とが、同時に行われる。 As a manufacturing method of the decoration structure of a structure shown in FIG. 12, as shown in FIG. 13, the alignment jig 70 in which the alignment part for aligning the embossing stand 30 on the back side of the decoration part 20 was formed is used. Be The positioning jig 70 has a front side 70a for positioning the decorative portion 20, a back side 70b for positioning the embossing table 30, and a connecting portion 70c connecting the front side 70a and the back side 70b. . An opening 70d corresponding to the position and shape of the decorative portion 20 is formed in the front side 70a. An opening 70 e corresponding to the position and shape of the embossing table 30 is formed in the back side 70 b. The alignment portion is configured by the openings 70d and 70e. Therefore, by arranging the decorative portion 20 in the opening 70 d of the front side 70 a located on the front side of the front fabric 10 and arranging the embossing table 30 in the opening 70 e of the back side 70 b located on the back side of the front fabric 10, The embossing table 30 can be aligned on the back side of the decoration 20. In this case, a mounting process of mounting the embossing table 20 on the back side of the front fabric 10 and a decoration process of mounting the decorative portion 20 on the front side of the front fabric 10 are performed simultaneously.
 続いて、図14に示すように、表側面に装飾部20が固着されるとともに裏側面にエンボス台30が固着された表生地10を、金型63を用いてエンボス加工する(エンボス加工工程)。この金型63の成形部63aは、エンボス台30及びエンボス台30に沿って曲がる装飾部20が入る形状に形成されている。このため、エンボス加工工程では、エンボス台30と、エンボス台30に沿った表生地10と、表生地10に沿った装飾部20とが、成形部63a内に入り込んだ状態でエンボス加工が行なわれる。すなわち、この実施形態では、装着工程と装飾工程が行われた後に、エンボス加工工程が行われる。これにより、図12に示す装飾構造が得られる。 Subsequently, as shown in FIG. 14, the front fabric 10 having the decorative portion 20 fixed to the front side and the embossing table 30 fixed to the back side is embossed using a mold 63 (emboss process) . The molding portion 63 a of the mold 63 is formed into a shape into which the embossing table 30 and the decorative portion 20 which bends along the embossing table 30 enter. Therefore, in the embossing process, the embossing is performed in a state where the embossing table 30, the front fabric 10 along the embossing table 30, and the decorative portion 20 along the front fabric 10 are in the forming portion 63a. . That is, in this embodiment, the embossing process is performed after the mounting process and the decoration process are performed. Thereby, the decorative structure shown in FIG. 12 is obtained.
 ここで、前記実施形態について概説する。 Here, the embodiment will be outlined.
 (1) 前記実施形態に係る生地の装飾構造は、生地の裏面に装着されて、前記生地の一部位を表側に張り出させるエンボス部と、前記エンボス部によって表側に張り出した前記生地の前記一部位に載った装飾部と、を備えている。 (1) The decorative structure of the fabric according to the embodiment is an embossed portion mounted on the back surface of the fabric to project one portion of the fabric to the front side, and the one of the fabrics projected to the front side by the embossed portion. And a decoration part placed on the part.
 このため、前記実施形態では、生地に開口を形成する必要がないため、生地の耐久性が低下することはない。また、生地をレーザーカットする必要がないため、生地が焦げたり、生地がほつれたりしない。また、生地の張り出した一部位に装飾部が載った構成なので、張り出した一部位の形状が正確に装飾部の形状に合っていなくても、装飾部の機能を低下させることはなく、装飾部に立体感を生じさせることができる。このため装飾部を生地の張り出した部位に正確に合わせるための作業が、煩雑な作業になることを抑制することができる。また、張り出した部位に装飾部が取り付けられているため、厚めの装飾部を用いなくても、装飾部のデザインを立体的に強調することができる。 For this reason, in the said embodiment, since it is not necessary to form an opening in cloth | dough, durability of cloth | dough does not fall. In addition, since it is not necessary to laser cut the dough, the dough does not burn or the dough is frayed. In addition, since the decorative part is placed on the overhanging part of the fabric, the function of the decorating part is not degraded even if the shape of the overhanging part does not exactly match the shape of the decorative part, and the ornamental part Can produce a three-dimensional effect. For this reason, it can suppress that the operation | work for exactly matching a decoration part with the site | part which the cloth extended out becomes a complicated operation. In addition, since the decorative portion is attached to the overhanging portion, the design of the decorative portion can be three-dimensionally emphasized without using a thick decorative portion.
 (2) 前記エンボス部によって張り出した前記生地の前記一部位は、平坦面を有していてもよい。この場合、前記装飾部において前記生地の前記一部位に接触する部位は、前記平坦面の範囲内に収まっていてもよい。 (2) The part of the cloth projected by the embossed portion may have a flat surface. In this case, a portion of the decorative portion in contact with the part of the fabric may be within the range of the flat surface.
 この態様では、装飾部が、生地の張り出した一部位の平坦面の範囲内に収まっているので、装飾部も平坦になる。このため、装飾部の端部が平坦面からはみ出して、装飾部の形状がゆがんでしまうことを防止することができる。 In this aspect, the decorative portion is also flat because the decorative portion is within the range of the flat surface where the fabric is overhanging. For this reason, it is possible to prevent the end of the decorative portion from protruding from the flat surface and distorting the shape of the decorative portion.
 (3) 前記装飾部は、装飾層と、前記エンボス部によって張り出した前記生地の前記一部位に前記装飾層を接着する接着層と、を含んでいてもよい。 (3) The decorative portion may include a decorative layer, and an adhesive layer for adhering the decorative layer to the part of the fabric projected by the embossed portion.
 この態様では、装飾層が接着層を介して生地の上に載るため、装飾層の構成材料が生地に染み込んでしまうことがない。このため、生地の張り出した一部位の上に載った装飾部の形状を版通りに正確に形成することができる。 In this aspect, since the decorative layer is placed on the fabric via the adhesive layer, the constituent material of the decorative layer does not penetrate into the fabric. For this reason, the shape of the decoration placed on the overhanging part of the fabric can be formed exactly as the plate.
 (4) 前記装飾層の表面側の端部は、断面内で、90度未満の角度に形成されていてもよい。 (4) The end on the surface side of the decorative layer may be formed at an angle of less than 90 degrees in the cross section.
 この態様では、装飾層の輪郭のエッジがよりシャープになるため、装飾部が生地の張り出した一部位の上に載った状態で、装飾部の輪郭がはっきりした印象を与えることができる。 In this aspect, since the edge of the contour of the decorative layer is sharper, the contour of the decorative portion can give a clear impression when the decorative portion is placed on the overhanging portion of the fabric.
 (5) 前記装飾部は、前記エンボス部によって表側に張り出した前記生地の前記一部位を覆っていてもよい。この態様では、装飾部自身が立体的に形成されるため、装飾部によって立体感をより強調することができる。 (5) The decorative portion may cover the part of the cloth projected to the front side by the embossed portion. In this aspect, the decorative portion itself is three-dimensionally formed, so that the three-dimensional effect can be further emphasized by the decorative portion.
 (6) 前記装飾部は、ロゴ、ロゴタイプ、マーク、標章、文字列若しくは模様、又はこれらの組み合わせを表していてもよい。 (6) The decorative part may represent a logo, a logotype, a mark, a mark, a character string or a pattern, or a combination thereof.
 (7) 前記実施形態の生地の装飾方法は、エンボス部を生地の裏面に装着する装着工程と、前記生地の表側に装飾部を載せる装飾工程と、成形部が形成された金型を用い、前記生地の表側に金型をセットして、前記エンボス部が装着された前記生地の一部位が前記エンボス部とともに前記金型の前記成形部内に入り込んだ状態でエンボス加工を行うエンボス加工工程と、を含む。 (7) The method of decorating a fabric according to the embodiment uses a mounting step of mounting the embossed portion on the back surface of the fabric, a decorating step of mounting the decorative portion on the front side of the fabric, and a mold having a forming portion formed thereon. An embossing process in which a mold is set on the front side of the cloth, and embossing is performed in a state where one part of the cloth on which the embossing part is mounted enters the molding part of the mold together with the embossing part; including.
 すなわち、生地の裏面にエンボス部を装着し、この生地を金型を用いてエンボス加工する。また、生地の表側に装飾部を載せる。このため、生地に開口を形成する必要がないため、生地の耐久性が低下することはない。また、生地をレーザーカットする必要がないため、生地が焦げたり、生地がほつれたりしない。また、生地の表側に装飾部を載せるだけなので、装飾部を位置合わせするための作業が煩雑になることを抑制することができる。 That is, the embossed portion is attached to the back surface of the fabric, and the fabric is embossed using a mold. Also, put a decorative part on the front side of the fabric. For this reason, since it is not necessary to form an opening in the fabric, the durability of the fabric is not reduced. In addition, since it is not necessary to laser cut the dough, the dough does not burn or the dough is frayed. In addition, since only the decorative portion is placed on the front side of the fabric, it is possible to prevent the operation for aligning the decorative portion from becoming complicated.
 (8) 前記装飾工程では、前記エンボス加工工程において表側に張り出した前記生地の前記一部位の表側に前記装飾部を載せてもよい。この態様では、装飾工程において、生地の張り出した一部位に装飾部を載せる。このとき、張り出した一部位の形状が正確に装飾部の形状に合っていなくても、装飾部の機能を低下させることはない。このため装飾部を生地の張り出した部位に正確に合わせるための作業が、煩雑な作業になることを抑制することができる。 (8) In the decoration step, the decoration portion may be placed on the front side of the part of the cloth that has been projected to the front side in the embossing step. In this aspect, in the decoration process, the decoration part is placed on the overhanging part of the fabric. At this time, the function of the decorative portion is not degraded even if the shape of the partially extended portion does not exactly match the shape of the decorative portion. For this reason, it can suppress that the operation | work for exactly matching a decoration part with the site | part which the cloth extended out becomes a complicated operation.
 (9) 前記生地の装飾方法は、シート基材の裏面に、前記装飾部を構成する装飾層を形成するための装飾用素材層と、前記装飾部を構成する接着層を形成するための接着剤層とがこの順に重ね合わされた転写用のシート材を用意するシート準備工程と、前記接着層及び前記装飾層を形成するように、前記シート材の裏面側から前記接着剤層及び前記装飾用素材層を所定の形状にカットする装飾部形成工程と、が含まれていてもよい。 (9) In the method of decorating a fabric, on a back surface of a sheet substrate, an adhesive material layer for forming a decorative layer forming the decorative portion and an adhesive layer for forming an adhesive layer forming the decorative portion A sheet preparation step of preparing a sheet material for transfer in which the agent layer is superposed in this order, the adhesive layer and the decorative layer from the back side of the sheet material so as to form the adhesive layer and the decorative layer And a decorative portion forming step of cutting the material layer into a predetermined shape.
 この態様では、シート材の裏面側から接着剤層及び装飾用素材層を所定の形状にカットすることにより、シート材の裏面側に接着層及び装飾層が形成された状態にすることができる。抜き刃等の刃物で接着剤層及び装飾用素材層をカットする場合、当該刃物には、刃角が付けられているため、裏面側から装飾用素材層をカットすることにより、装飾部の表面側の端部を、断面内で、90度未満の角度に形成することができる。また、レーザーカットする場合においても、レーザーの焦点絞りの関係上、装飾部の表面側の端部を、断面内で、90度未満の角度に形成することができる。 In this aspect, the adhesive layer and the decorative layer can be formed on the back surface side of the sheet material by cutting the adhesive layer and the decorative material layer into a predetermined shape from the back surface side of the sheet material. In the case of cutting the adhesive layer and the decorative material layer with a cutter such as a punching blade, since the blade has a corner angle, the surface of the decorative portion is cut by cutting the decorative material layer from the back side. The side ends can be formed at an angle of less than 90 degrees in the cross section. Further, even in the case of laser cutting, the end on the surface side of the decorative portion can be formed at an angle of less than 90 degrees in the cross section, in view of the focusing stop of the laser.
 (10)前記装飾部形成工程において前記装飾層及び前記接着層が形成された前記シート材と、前記装飾層及び前記接着層を前記生地の前記一部位に位置合わせするための位置合わせ部が形成された位置合わせ用治具とを用い、前記装飾工程において、前記生地の前記一部位に対して前記位置合わせ用治具を位置合わせし、前記位置合わせ部を利用して前記前記装飾層及び前記接着層を前記生地の前記一部位に位置合わせしてもよい。 (10) The sheet member on which the decorative layer and the adhesive layer are formed in the decorative portion forming step, and the alignment portion for aligning the decorative layer and the adhesive layer to the part of the fabric are formed. The alignment jig is used to align the alignment jig with the part of the fabric in the decoration step using the alignment jig, and the decoration layer and the decoration layer are adjusted using the alignment unit. An adhesive layer may be aligned with the portion of the fabric.
 この態様では、位置合わせ用治具を用いて、装飾層及び接着層を生地の前記一部位に位置合わせする。このため、張り出した一部位に対する装飾部の位置決め精度を確保しつつ、位置合わせ作業の負担を低減することができる。 In this aspect, an alignment jig is used to align the decorative layer and the adhesive layer to the portion of the fabric. For this reason, the burden of alignment work can be reduced, ensuring the positioning accuracy of the decoration part with respect to the overhanging part position.
 (11)前記エンボス加工工程では、前記装飾部と、前記エンボス部と、前記装飾部が前記表側に載せられるとともに前記エンボス部が前記裏面に装着された前記生地の前記一部位とが、前記成形部内に入り込んだ状態で、前記エンボス加工を行ってもよい。この態様では、装飾部及びエンボス部が装着された生地がエンボス加工されることにより、表側に張り出した一部位の裏面にエンボス部が存在するとともに、前記一部位の上に装飾部が形成された状態となる。 (11) In the embossing step, the decorative portion, the embossed portion, and the part of the fabric on which the decorative portion is mounted on the front side and the embossed portion is mounted on the back surface is the molding The above-mentioned embossing may be performed in the state where it entered into a part. In this aspect, by embossing the fabric on which the decorative portion and the emboss portion are mounted, the embossed portion is present on the back surface of the partial portion projecting to the front side, and the decorative portion is formed on the partial portion It becomes a state.
 (12)前記装着工程及び前記装飾工程において、前記エンボス部を前記装飾部の裏側に位置合わせするための位置合わせ部が形成された位置合わせ用治具を用いて、前記装飾部を前記エンボス部の裏側に位置合わせしてもよい。この態様では、位置合わせ用治具を用いて、装飾部に対するエンボス部の位置合わせを行うため、位置決め精度を確保しつつ、位置合わせ作業の負担を低減することができる。 (12) In the mounting step and the decoration step, using the positioning jig in which the positioning portion for positioning the embossed portion on the back side of the decorative portion is formed, the decorative portion is embossed It may be aligned on the back side of In this aspect, since the positioning of the embossed portion with respect to the decorative portion is performed using the positioning jig, the burden of the positioning operation can be reduced while securing the positioning accuracy.

Claims (12)

  1.  生地の裏面に装着されて、前記生地の一部位を表側に張り出させるエンボス部と、
     前記エンボス部によって表側に張り出した前記生地の前記一部位に載った装飾部と、を備えている生地の装飾構造。
    An embossed portion mounted on the back of the fabric to project a portion of the fabric to the front side;
    A decorative structure of a fabric comprising: a decorative portion placed on the part of the fabric which is projected to the front side by the embossed portion.
  2.  前記エンボス部によって張り出した前記生地の前記一部位は、平坦面を有し、
     前記装飾部において前記生地の前記一部位に接触する部位は、前記平坦面の範囲内に収まっている請求項1に記載の生地の装飾構造。
    The portion of the fabric overhanged by the embossed portion has a flat surface,
    The fabric decorative structure according to claim 1, wherein a portion of the decorative portion in contact with the portion of the fabric is within the range of the flat surface.
  3.  前記装飾部は、装飾層と、前記エンボス部によって張り出した前記生地の前記一部位に前記装飾層を接着する接着層と、を含む請求項1又は2に記載の生地の装飾構造。 The fabric decorative structure according to claim 1, wherein the decorative portion includes a decorative layer, and an adhesive layer bonding the decorative layer to the portion of the fabric projected by the embossed portion.
  4.  前記装飾層の表面側の端部は、断面内で、90度未満の角度に形成されている請求項1から3の何れか1項に記載の生地の装飾構造。 The fabric decorative structure according to any one of claims 1 to 3, wherein an end on the surface side of the decorative layer is formed at an angle of less than 90 degrees in a cross section.
  5.  前記装飾部は、前記エンボス部によって表側に張り出した前記生地の前記一部位を覆っている請求項1に記載の生地の装飾構造。 The fabric decorative structure according to claim 1, wherein the decorative portion covers the portion of the fabric projected to the front side by the embossed portion.
  6.  前記装飾部は、ロゴ、ロゴタイプ、マーク、標章、文字列若しくは模様、又はこれらの組み合わせを表している請求項1から5の何れか1項に記載の生地の装飾構造。 The fabric decorative structure according to any one of claims 1 to 5, wherein the decorative portion represents a logo, a logotype, a mark, a mark, a character string or a pattern, or a combination thereof.
  7.  エンボス部を生地の裏面に装着する装着工程と、
     前記生地の表側に装飾部を載せる装飾工程と、
     成形部が形成された金型を用い、前記生地の表側に前記金型をセットして、前記エンボス部が装着された前記生地の一部位が前記エンボス部とともに前記金型の前記成形部内に入り込んだ状態でエンボス加工を行うエンボス加工工程と、を含む、生地の装飾方法。
    Mounting step of mounting the embossed portion on the back side of the fabric;
    A decoration step of putting a decoration on the front side of the fabric;
    The mold is set on the front side of the fabric using a mold having a molding portion formed thereon, and one portion of the cloth on which the embossing portion is mounted enters the molding portion of the mold together with the embossing portion. A method of decorating a fabric, comprising: an embossing step of embossing in a warp state.
  8.  前記装飾工程では、前記エンボス加工工程において表側に張り出した前記生地の前記一部位の表側に前記装飾部を載せる請求項7に記載の生地の装飾方法。 The method for decorating a fabric according to claim 7, wherein in the decorating step, the decorative portion is placed on the front side of the part of the dough that is projected to the front side in the embossing step.
  9.  シート基材の裏面に、前記装飾部を構成する装飾層を形成するための装飾用素材層と、前記装飾部を構成する接着層を形成するための接着剤層とがこの順に重ね合わされた転写用のシート材を用意するシート準備工程と、
     前記接着層及び前記装飾層を形成するように、前記シート材の裏面側から前記接着剤層及び前記装飾用素材層を所定の形状にカットする装飾部形成工程と、が含まれている請求項7又は8に記載の生地の装飾方法。
    Transfer in which a decorative material layer for forming a decorative layer constituting the decorative portion and an adhesive layer for forming an adhesive layer constituting the decorative portion are laminated in this order on the back surface of the sheet substrate A sheet preparation process for preparing sheet materials for the
    A decorative portion forming step of cutting the adhesive layer and the decorative material layer into a predetermined shape from the back surface side of the sheet material so as to form the adhesive layer and the decorative layer; The decoration method of the fabric as described in 7 or 8.
  10.  前記装飾部形成工程において前記装飾層及び前記接着層が形成された前記シート材と、前記装飾層及び前記接着層を前記生地の前記一部位に位置合わせするための位置合わせ部が形成された位置合わせ用治具とを用い、
     前記装飾工程において、前記生地の前記一部位に対して前記位置合わせ用治具を位置合わせし、前記位置合わせ部を利用して前記前記装飾層及び前記接着層を前記生地の前記一部位に位置合わせする請求項9に記載の生地の装飾方法。
    A position where an alignment portion for aligning the decorative layer and the adhesive layer to the part of the fabric is formed in the decorative portion forming step, the sheet material on which the decorative layer and the adhesive layer are formed Using a jig for alignment,
    In the decoration step, the alignment jig is positioned with respect to the portion of the fabric, and the decoration layer and the adhesive layer are positioned at the portion of the fabric using the alignment portion. 10. A method of decorating a fabric according to claim 9, wherein the fabrics are combined.
  11.  前記エンボス加工工程では、前記装飾部と、前記エンボス部と、前記装飾部が前記表側に載せられるとともに前記エンボス部が前記裏面に装着された前記生地の前記一部位とが、前記成形部内に入り込んだ状態で、前記エンボス加工を行う請求項7に記載の生地の装飾方法。 In the embossing process, the decorative portion, the embossed portion, and the part of the fabric on which the decorative portion is mounted on the front side and the embossed portion is mounted on the back surface is in the molded portion. The method for decorating a fabric according to claim 7, wherein the embossing is performed in a warp state.
  12.  前記装着工程及び前記装飾工程において、前記エンボス部を前記装飾部の裏側に位置合わせするための位置合わせ部が形成された位置合わせ用治具を用いて、前記装飾部を前記エンボス部の裏側に位置合わせする請求項11に記載の生地の装飾方法。 In the mounting step and the decoration step, the decorative portion is formed on the back side of the embossed portion using a positioning jig in which an alignment portion for positioning the embossed portion on the back side of the decorative portion is formed. The method of decorating a fabric according to claim 11, which is aligned.
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WO2023067735A1 (en) * 2021-10-20 2023-04-27 株式会社プラスコーポレイション Three-dimensionally molded fabric structure and three-dimensional molding method

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