WO2015054907A1 - Green coffee bean extract and production method thereof - Google Patents

Green coffee bean extract and production method thereof Download PDF

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Publication number
WO2015054907A1
WO2015054907A1 PCT/CN2013/085512 CN2013085512W WO2015054907A1 WO 2015054907 A1 WO2015054907 A1 WO 2015054907A1 CN 2013085512 W CN2013085512 W CN 2013085512W WO 2015054907 A1 WO2015054907 A1 WO 2015054907A1
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Prior art keywords
green coffee
coffee bean
extraction
bean extract
content
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PCT/CN2013/085512
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French (fr)
Chinese (zh)
Inventor
卢庆国
昝立峰
田洪
王立志
胡晓梅
孙国峰
程远欣
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晨光生物科技集团股份有限公司
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Priority to CN201380081795.7A priority Critical patent/CN105899222B/en
Priority to PCT/CN2013/085512 priority patent/WO2015054907A1/en
Publication of WO2015054907A1 publication Critical patent/WO2015054907A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K36/00Medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicines
    • A61K36/18Magnoliophyta (angiosperms)
    • A61K36/185Magnoliopsida (dicotyledons)
    • A61K36/74Rubiaceae (Madder family)
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/105Plant extracts, their artificial duplicates or their derivatives
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2300/00Processes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2300/00Processes
    • A23V2300/44Supercritical state
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K2236/00Isolation or extraction methods of medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicine

Definitions

  • the present invention relates to the field of extracts and extraction techniques, and in particular to a green coffee bean extract, and a method of producing the same. Background technique
  • the green coffee bean extract is extracted from the seeds of the genus Coffea sp., and its main component is 5-CQA (5-caffeoylquinic acid) and its homologue 3-CQA (3).
  • 5-CQA 5-caffeoylquinic acid
  • 4-CQA 4-caffeoylquinic acid
  • 3-FQA 3-propionylquinic acid
  • 4-FQA 4-propionylquinic acid
  • 5-FQA 5-FQA
  • Green coffee bean extract has pharmacological activities such as anti-oxidation, anti-virus, anti-cancer, antibacterial or cellulite. According to the latest research by American scientists, the green coffee bean extract has a good fat-reducing function, and a variety of health care products with green coffee bean extract as the main component have been pushed to the market.
  • the current mainstream process for producing green coffee bean extracts is to dilute the green coffee beans with dilute alcoholic products.
  • the products produced by the related processes have residual solvents such as hexamethylene chloride and chloroform; and the market in the United States and the European Union requires a content of less than 1 ppm, and there is also a strict limit on the chloroform, and the above process is difficult to achieve.
  • Kulathoran Ramalakshmi et al. extracted powdered secondary coffee beans with methanol, and extracted the oil and fat in the coffee bean extract by reflux extraction, chloroform to remove caffeine, and ⁇ -20 macroporous adsorption resin to purify the product.
  • the weight yield was 7.46 ⁇ 10.46%
  • the methanol extract was obtained by drying.
  • the total chlorogenic acid content was between 28.70 and 30.50%.
  • Chinese patent application CN201310116237.1 discloses a production process for extracting chlorogenic acid from green coffee beans, which uses green coffee beans as raw materials, is crushed and extracted, Concentrated, centrifugal ultrafiltration, resin separation, elution, and purification to obtain chlorogenic acid. There are certain problems: without the degreasing step, Product fluidity will be affected; extraction temperature is too high (about 90 °C), which will cause loss of chlorogenic acid.
  • Another object of the present invention is to provide a green coffee bean extract.
  • the method for producing a green coffee bean extract comprises: subjecting a green coffee bean raw material to supercritical carbon dioxide treatment, and then extracting it with an organic solvent, that is, obtaining.
  • the carbon dioxide supercritical treatment comprises a combination of static and dynamic extraction.
  • the carbon dioxide supercritical treatment comprises a two-stage analytical process.
  • the temperature is 30 ⁇ 60 °C; the extraction temperature of static extraction is preferably 30 ⁇ 50 °C, and the extraction temperature of dynamic extraction is preferably 45 ⁇ 60 °C.
  • the extraction temperature of static and dynamic extraction can be the same or different, and the operation is convenient when the temperature is the same.
  • the analytical temperature of the two-stage analysis is 30 to 50 °C.
  • the temperature of the two-stage analysis may be the same or different.
  • the first-stage resolution temperature is preferably 40 to 50 ° C
  • the second-stage resolution temperature is preferably 30-35 ° C
  • the resolution temperature is preferably 35 to 45 °C.
  • the conditions of static extraction further include: the extraction pressure is 8 ⁇ 12 MPa, and the extraction time is 20 ⁇ 30 minutes.
  • the conditions of dynamic extraction further include: the extraction pressure is 21 ⁇ 30 MPa, and the extraction time is 3-7 hours.
  • the mass ratio of the solvent carbon dioxide to the green coffee bean raw material is 10:1 ⁇ 70:1.
  • the two-stage analysis conditions further include: the first-stage analytical pressure is 7.5 ⁇ 10 MPa, and the second-stage analytical pressure is 4 ⁇ 6 MPa.
  • the carbon dioxide flow rate is 1000-1500 L/h.
  • is extracted with an organic solvent
  • the conditions include: setting the ratio of material to liquid (ie, mass to volume ratio of green coffee bean raw material to organic solvent) is 1:3 ⁇ 1:5; extraction temperature is 40 ⁇ 60°C, preferably 45 ⁇ 50 ° C; extraction 2 to 5 times, preferably 4 times; each extraction time, the extraction time is 1 to 2 hours, preferably 1.5 hours.
  • the conditions for each extraction can be the same or different, and the operation is convenient when the conditions are the same.
  • the hydrazine is extracted with an organic solvent, and the organic solvent has a water content of 20 to 50%.
  • the hydrazine is extracted with an organic solvent which is an alcohol or a ketone solvent.
  • the organic solvents used may be the same or different, and the operation is convenient at the same time.
  • the alcohol solvent is ethanol or isopropanol.
  • the ketone solvent is acetone.
  • the method for producing a green coffee bean extract according to the present invention further comprising: rolling the green coffee bean raw material before the green coffee bean raw material is subjected to carbon dioxide supercritical treatment.
  • the green coffee bean raw material is rolled, including: the green coffee bean raw material is treated with water at 50 to 60 ° C for 10 to 20 minutes, preferably 15 to 20 minutes, and then rolled.
  • green coffee beans are rolled into raw materials, and water accounts for 10 to 30% of the quality of green coffee beans.
  • the green coffee bean raw material is rolled, and the parameters of the rolling equipment used are set to a sheet thickness of 0.1-0.3 mm.
  • the green coffee bean raw material is rolled, and the water is pure water, and the function is to humidify and soften the green coffee bean raw material.
  • the method for producing a green coffee bean extract according to the present invention after extracting with an organic solvent, further comprises: purifying the extract obtained by extracting the hydrazine with an organic solvent with a ceramic membrane.
  • the extract obtained by extracting with an organic solvent is purified by a ceramic membrane, and comprises: filtering the extract with a ceramic membrane having a filtration precision of 10 to 50 KDa, and the temperature at the filtration is 25 to 35 °C.
  • the purpose of filtration with ceramic membranes is to remove proteins, sugars and microbial impurities.
  • the extract obtained by extracting with an organic solvent is purified by a ceramic membrane, and then concentrated under reduced pressure to obtain a paste; the paste is vacuum dried and pulverized. Get a green coffee bean extract product.
  • the mixture is concentrated under reduced pressure to obtain a paste
  • the conditions for concentration under reduced pressure include: a gas phase temperature of 55 to 65 ° C, preferably 55 ° C; and a degree of vacuum of -0.08 0.1 MPa.
  • the temperature of the vacuum drying of the paste is 50-60 ° C, the degree of vacuum is -0.08 ⁇ -0.1 MPa; the paste is pulverized to 80-100 mesh.
  • the green coffee bean extract provided by the invention contains the following mass percentage components: 5-CQA (5-caffeoylquinic acid) is 28-37%, 3-CQA (3-caffeyl) Quinine is 2 ⁇ 7%, 4-CQA (4-caffeoylquinic acid) is 2 ⁇ 6%, 3.4- diCQA (3,4-dicaffeoylquinic acid) is 0.2-4%, 3,5-diCQA (3,5-dicaffeoylquinic acid) is 0.2 ⁇ 4%, 4,5-diCQA ( 4,5-dicaffeoylquinic acid) is 0.15 to 2%.
  • the present invention provides a green coffee bean extract having the following mass percentage components: 5-37% for CQA, 2.0-2.7% for 3-CQA, and 3.7 for 4-CQA. ⁇ 4.6%, 3,4-diCQA is 1.0 ⁇ 1.3%, 3,5-diCQA is 3.0 ⁇ 4.0%,
  • 4.5- diCQA is from 1 ⁇ 2 to 1.7%.
  • 5-CQA is preferably 34 to 37%.
  • the green coffee bean extract provided by the invention has a total content of chlorogenic acid in the extract product of 45 to 60%; preferably 54 to 60%.
  • the amount of total chlorogenic acid and the amount of each chlorogenic acid isomer are calculated based on the green coffee bean extract product.
  • the green coffee bean extract provided by the invention is produced by any of the above methods of the invention, and comprises the following components in mass percentage: 5-CQA (5-caffeoylquinic acid) is 28 ⁇ 37%, 3- CQA (3-caffeoylquinic acid) is 2 to 7%, 4-CQA (4-caffeoylquinic acid) is 2-6%, 3,4-diCQA (3,4-dicaffeoylquinic acid) ) is 0.2-4%, 3,5-diCQA (3,5-dicaffeoylquinic acid) is 0.2-4%, and 4,5-diCQA (4,5-dicaffeoylquinic acid) is 0.15 ⁇ 2%.
  • the green coffee bean extract provided by the present invention is produced by any of the above methods of the present invention, and comprises the following components by mass percentage: 5-CQA is 28-37%, 3-CQA is 2.0-2.7% , 4-CQA is 3.7 ⁇ 4.6%, 3,4-diCQA is 1.0-1.3%, 3,5-diCQA is 3 ⁇ 0 ⁇ 4 ⁇ 0%, 4,5-diCQA is 1-2 ⁇ 1 ⁇ 7% .
  • 5-CQA is preferably 34 to 37%.
  • the green coffee bean extract provided by the present invention is produced by any of the above methods of the present invention, wherein the total chlorogenic acid content is 45-60% by mass; preferably 54-60%.
  • any of the above-mentioned green coffee bean extracts provided by the present invention mainly contains 28 to 37% of 5-caffeoylquinic acid and 45 to 60% of total chlorogenic acid.
  • the mass percentage of caffeine is less than 1.5%.
  • the supercritical extraction temperature is controlled at 30 ⁇ 60 °C, and the analytical temperature is 30 ⁇ 50 °C, which avoids the influence of high temperature on product content.
  • chlorogenic acid is an ester formed by caffeic acid and quinic acid, its molecular structure has three unstable parts: ester bond, unsaturated double bond and polyphenol. If it is in the environment above 70 °C for a long time, it will destroy the molecule. The structure causes a loss of content, which in turn affects the yield of the green coffee bean extract product.
  • the total residue of pesticides such as isoammine, triazophos and dimethoate in the non-supercritical green coffee bean extract product is 3 ⁇ 5 ppm; and the total pesticide of the product treated with the supercritical technology of the invention is Residue below 0.01 ppm, which significantly reduces pesticide residues.
  • the method of the present invention processes the green coffee bean raw material, and improves the product content and the weight yield relative to the whole bean extract; Powder increases filtration efficiency and reduces production costs.
  • the present invention uses a ceramic membrane to filter and retain a molecular substance having a molecular weight of 50,000 or more to replace the resin to achieve purification of the product; and the solution can be clarified and transparent after the product is dissolved in water.
  • the product obtained by the invention has good fluidity and high quality.
  • the present invention provides a simple and easy method which does not have harmful solvent residues and greatly reduces pesticide residues, and can remove caffeine while ensuring the content of active ingredients.
  • the amount of green coffee bean extract obtained is high, the active ingredient content is greatly improved, the yield is high, the cost is low, which is superior to the prior art, and is suitable for large-scale industrial production, and has great application prospect and economy. value.
  • FIG. 1 is a flow chart showing the production process of the green coffee bean extract of the present invention. detailed description
  • the first level analysis that occurs is the first level analysis
  • the second level analysis is the second level analysis.
  • the detection method of the extract product liquid phase gradient detection method, which can simultaneously detect the content of each component of chlorogenic acid
  • related equipment are also conventional methods and equipment in the art.
  • the ceramic membrane used in the examples of the present invention is an inorganic filter membrane, which is the product CERMFIL® of Nanjing Jiuwu High-Tech Co., Ltd.
  • the water used is pure water.
  • Other materials used are conventional materials that can be purchased from the market.
  • the percentage "%" expressed by the content of the active ingredient is a mass percentage.
  • the unit of filtration accuracy KDa is kilodalton.
  • total chlorogenic acid refers to the general term for all chlorogenic acids or their isomers, and “single chlorogenic acid” refers to 5-CQA.
  • the raw material after rolling is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 8 MPa, extraction time is 20 min; dynamic extraction pressure is 21 MPa, extraction time is 7h; extraction temperature of static extraction is 42 °C, extraction temperature of dynamic extraction is 55 °C; dynamic extraction, the mass ratio of solvent C0 2 to green coffee beans after rolling is 70: 1 ;
  • the carbon dioxide flow rate is 1000 L/h.
  • the green coffee bean raw material after supercritical treatment is extracted with 50% (mass fraction) of isopropanol, the mass to volume ratio of the feed liquid is 1:4, the temperature is 45 ° C; the extraction is 4 times, the time of each extraction Both are 1.5h.
  • the extract obtained by extracting hydrazine with isopropyl alcohol is concentrated under reduced pressure without solvent, and then diluted (conventional conditions), and the diluted solution is filtered with a ceramic membrane having a filtration accuracy of 50 KDa, and the temperature at the time of filtration is 30 ° C;
  • the filtrate was concentrated under reduced pressure at a gas phase temperature of 55 ° C and a vacuum degree of -0.085 MPa to obtain a paste; the paste was vacuum dried at 55 ° C, a vacuum of -0.085 MPa, and pulverized to 90 mesh.
  • the green coffee bean extract product was 13.8 kg; after the product was dissolved in water, the solution was clear and transparent, and the fluidity was good.
  • the weight yield of the product was 11.50%; the total chlorogenic acid content was 54.7%; the 5-CQA content was 34.2%, the 3-CQA content was 2.46%, the 4-CQA content was 4.21%, and the 3,4-diCQA content was 1.26. %, 3,5-diCQA content is 3.75%, 4,5-diCQA content is 1.53%, other related isomer content is 7.29%; caffeine content is 1.45%; iso-phosphorus, triazophos in product Peptides have a pesticide residue of 0.005 ppm and a solvent residue of 27 ppm.
  • the raw material after rolling is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 12 MPa, extraction time is 30 min; dynamic extraction pressure is 30 MPa, extraction time is 3 h; extraction temperature of static extraction At 30 ° C, the extraction temperature of the dynamic extraction is 60 ° C; when the dynamic extraction, the solvent C0 2 and the green coffee beans after the rolling
  • the mass ratio is 10:1; carbon dioxide supercritical treatment, two-stage analysis: first-stage analytical pressure is lO MPa, - grade analytical temperature is 40 °C; secondary analytical pressure is 6 MPa, secondary analytical temperature is 30 °C.
  • the carbon dioxide flow rate is 1400 L/h.
  • the green coffee bean raw material after supercritical treatment is extracted with 70% (mass fraction) ethanol, the mass to volume ratio of the feed liquid is 1:4, the temperature is 50 ° C; the extraction is 4 times, and the extraction time is 1.5. h.
  • the extract obtained by extraction with ethanol was concentrated under reduced pressure without solvent, and the dilution was filtered through a ceramic membrane having a filtration accuracy of 30 KDa, and the temperature at the filtration was 35 ° C.
  • the filtrate was at a gas phase temperature of 55. °C, vacuum degree -0.096 MPa, concentrated under reduced pressure to obtain a paste; the paste was vacuum dried at 50 ° C, vacuum -0.096 MPa and pulverized to 80 mesh, after blending to obtain green coffee bean extract
  • the product is 14.2 kg; the solution is clear and transparent after water-soluble, and the fluidity is good.
  • the weight yield of the product was 11.83%; the total chlorogenic acid content was 55.6%; the 5-CQA content was 35.03%, the 3-CQA content was 2.5%, the 4-CQA content was 4.28%, and the 3,4-diCQA content was 1.28. %, 3,5-diCQA content is 3.81%, 4,5-diCQA content is 1.56%, other related isomer content is 7.14%; caffeine content is 1.15%; iso-phosphorus, triazophos in product Peptides have a pesticide residue of 0.006 ppm and a solvent residue of 24 ppm.
  • the raw material after rolling is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 10 MPa, extraction time is 25 min; dynamic extraction pressure is 24 MPa, extraction time is 5 h; extraction temperature of static extraction For 36 ° C, the extraction temperature of dynamic extraction is 54 ° C; when the dynamic extraction, the mass ratio of solvent C0 2 to green coffee beans after rolling is 40:1; carbon dioxide supercritical treatment, two-stage analysis: The analytical pressure of the stage is 8 MPa, the analytical temperature of the stage is 50 ° C; the secondary analytical pressure is 5 MPa, the secondary solution The temperature was 35 °C.
  • the carbon dioxide flow rate is 1500 L/h.
  • the green coffee bean raw material after supercritical treatment is extracted with 80% (mass fraction) acetone, the mass to volume ratio of the feed liquid is 1:4, the temperature is 50 ° C; the extraction is 4 times, and the extraction time is 1.5. h.
  • the extract obtained by extracting acetone with acetone is concentrated under reduced pressure without solvent, and the diluted solution is filtered with a ceramic membrane having a filtration precision of 10 KDa, and the temperature at the filtration is 25 ° C.
  • the filtrate is at a gas phase temperature of 55. °C, vacuum degree -0.09 MPa conditions, concentrated under reduced pressure to obtain a paste; paste is then vacuum dried at 60 ° C, vacuum -0.09 MPa and pulverized to 100 mesh, after blending to obtain green coffee beans extract
  • the product is 13.2 kg; the solution is clear and transparent after water-soluble, and the fluidity is good.
  • the weight yield of the product was 11.0%; the total chlorogenic acid content was 60.0%; the 5-CQA content was 36.8%, the 3-CQA content was 2.70%, the 4-CQA content was 4.62%, and the 3,4-diCQA content was 1.38.
  • the content of %, 3,5-diCQA is 3.67%, the content of 4,5-diCQA is 1.68%, the content of other related isomers is 9.15%, the content of caffeine is 1.21%, and isoflavin and triazophos in the product. Dimethoate has a pesticide residue of 0.006 ppm and a solvent residue of 18 ppm.
  • the pulverized raw material is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 10 MPa, extraction time is 25 min; dynamic extraction pressure is 24 MPa, extraction time is 5 h; static extraction extraction temperature is At 39 ° C, the extraction temperature of dynamic extraction is 46 ° C.
  • static extraction pressure 10 MPa
  • dynamic extraction pressure 24 MPa
  • static extraction temperature is At 39 ° C
  • the extraction temperature of dynamic extraction is 46 ° C.
  • the mass ratio of solvent C0 2 to the green coffee bean raw material after pulverization is 40:1
  • carbon dioxide supercritical treatment, ⁇ two-stage analysis The analytical pressure is 8 MPa, the secondary analytical pressure is 5 MPa, and the two-stage analytical temperature is 40 °C.
  • the carbon dioxide flow rate is 1500 L/h.
  • the green coffee powder powdery material after supercritical treatment is extracted with 80% (mass fraction) acetone, the mass to volume ratio of the feed liquid is 1:3, the temperature is 50 ° C; the extraction is 4 times, and the extraction time is 1.5. h, the extraction of the extract is more difficult.
  • the extract obtained by extracting acetone with acetone is concentrated under reduced pressure without solvent, and the diluted solution is filtered with a ceramic membrane having a filtration precision of 10 KDa, and the temperature at the filtration is 25 ° C.
  • the filtrate is at a gas phase temperature of 55. °C, vacuum degree -0.09 MPa conditions, concentrated under reduced pressure to obtain a paste; paste is then vacuum dried at 60 ° C, vacuum -0.09 MPa and pulverized to 100 mesh, after blending to obtain green coffee beans extract
  • the product is 16.5 kg; the solution is clear and transparent after water-soluble, and the fluidity is good.
  • the weight yield of the product was 13.75%; the total chlorogenic acid content was 48.7%; the 5-CQA content was 29.8%, the 3-CQA content was 2.19%, the 4-CQA content was 3.75%, and the 3,4-diCQA content was 1.12. %, 3,5-diCQA content is 3.34%, 4,5-diCQA content is 1.36%, other related isomer content is 7.14%; caffeine content is 1.22%; isoflavin, triazophos in product Peptides have a pesticide residue of 0.009 ppm and a solvent residue of 35.8 ppm.
  • the raw material after rolling is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 10 MPa, extraction time is 25 min; dynamic extraction pressure is 24 MPa, extraction time is 5 h; static and dynamic extraction extraction The temperature is 45 °C.
  • static extraction pressure 10 MPa, extraction time is 25 min
  • dynamic extraction pressure 24 MPa
  • extraction time is 5 h
  • static and dynamic extraction extraction The temperature is 45 °C.
  • the mass ratio of the solvent C0 2 to the green coffee bean raw material after rolling is 40:1
  • the carbon dioxide supercritical treatment the two-stage analytical analysis: the first-stage analytical pressure is 8 MPa, two The analytical pressure of the stage is 5 MPa, and the analytical temperature of both stages is 38 °C.
  • the carbon dioxide flow rate is 1500 L/h.
  • the green coffee bean raw material after supercritical treatment is extracted with 80% (mass fraction) acetone, the mass to volume ratio of the feed liquid is 1:5, the temperature is 50 ° C; the extraction is 3 times, the first extraction is 2 hours, the first 2. Extract each time for three hours in three times.
  • the extract obtained by extracting acetone with acetone is concentrated under reduced pressure at a gas phase temperature of 55 ° C and a vacuum degree of -0.09 MPa to obtain a paste; the paste is vacuum dried at 60 ° C under a vacuum of -0.09 MPa. And pulverized to 100 mesh, after the blending, the green coffee bean extract product was obtained 15.1 kg; after the product was dissolved in water, the solution was cloudy and opaque, and the fluidity was not so good.
  • the product yield was 12.5%; the total chlorogenic acid content was 52.5%; the 5-CQA content was 32.55%, the 3-CQA content was 2.36%, the 4-CQA content was 4.04%, and the 3,4-diCQA content was 1.21.
  • the content of %, 3,5-diCQA is 3.60%, the content of 4,5-diCQA is 1.47%, the content of other related isomers is 7.27%, the content of caffeine is 1.17%, and isoflavin and triazophos in the product.
  • Peptides have a pesticide residue of 0.01 ppm and a solvent residue of 45.7 ppm.
  • the extraction liquid is not treated by the ceramic membrane, and the solution is turbid and opaque after the water is dissolved; the yield of the product is not affected, but the content of the active ingredient in the product is lowered.
  • the pulverized raw material was supercritically treated by a combination of static and dynamic extraction: static extraction pressure was 10 MPa, extraction time was 25 min; dynamic extraction pressure was 24 MPa, extraction time was 5 h; static and dynamic extraction extraction temperatures were both At 49 ° C; dynamic extraction, the mass ratio of solvent C0 2 to pulverized green coffee bean raw material is 40:1; carbon dioxide supercritical treatment, ⁇ two-stage analysis: first-stage analytical pressure is 8 MPa, secondary analysis The pressure is 5 MPa and the two-stage resolution temperature is 45 °C. The carbon dioxide flow rate is 1500 L/h.
  • the green coffee powder powdery material after supercritical treatment is extracted with 80% (mass fraction) of acetone.
  • the mass to volume ratio of the feed liquid is 1:4, the temperature is 50 °C; the extraction is 4 times, and the extraction time is 1.5. h, the extraction of the extract is more difficult.
  • the extract obtained by extracting acetone with acetone was filtered through a 1 ⁇ bag filter, and the filtrate was concentrated under reduced pressure at a gas phase temperature of 55 ° C and a vacuum of -0.09 MPa to obtain a paste; the paste was further 60 °C, vacuum degree -0.09 MPa vacuum drying and pulverization to 100 mesh, after the preparation of the green coffee bean extract product 17.1kg; after the product water soluble solution turbid opaque, fluidity is not good.
  • the product yield was 14.25%; the total chlorogenic acid content was 46.2%; the 5-CQA content was 28.6%, the 3-CQA content was 2.08%, the 4-CQA content was 3.56%, and the 3,4-diCQA content was 1.06. %, 3,5-diCQA content is 3.17%, 4,5-diCQA content is 1.29%, other related isomer content is 6.44%; caffeine content is 1.27%; isoflavin, triazophos in product Peptides have a pesticide residue of 0.005 ppm and a solvent residue of 16.8 ppm.
  • the raw material is not subjected to the processing of the pulverized sheet, and the extract is filtered by other methods after the extraction with acetone, and the extraction liquid is difficult to be extracted after the supercritical treatment; the yield of the product is not affected, but the product After the water is dissolved, the solution is turbid and opaque; and the content of the active ingredient in the product is lowered.
  • the extract product having a total chlorogenic acid content of 50%, further purification is required.
  • the raw material after rolling is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 12 MPa, extraction time is 30 min; dynamic extraction pressure is 30 MPa, extraction time is 3 h; static and dynamic extraction extraction The temperature is 78 °C.
  • static extraction pressure is 12 MPa, extraction time is 30 min; dynamic extraction pressure is 30 MPa, extraction time is 3 h; static and dynamic extraction extraction
  • the temperature is 78 °C.
  • the mass ratio of the solvent C0 2 to the green coffee bean raw material after rolling is 10:1
  • the carbon dioxide supercritical treatment the two-stage analytical analysis: the first-stage analytical pressure is 10 MPa, two The stage analytical pressure is 6 MPa, and the two-stage analytical temperature is 40 °C.
  • the carbon dioxide flow rate is 1400 L/h.
  • the green coffee bean raw material after supercritical treatment is extracted with 70% (mass fraction) ethanol, the mass to volume ratio of the feed liquid is 1:4, the temperature is 50 ° C; the extraction is 4 times, each time of extraction The interval is 1.5h.
  • the extract obtained by extraction with ethanol was concentrated under reduced pressure without solvent, and the dilution was filtered through a ceramic membrane having a filtration accuracy of 30 KDa, and the temperature at the filtration was 35 ° C.
  • the filtrate was at a gas phase temperature of 55. °C, vacuum degree -0.096 MPa, concentrated under reduced pressure to obtain a paste; the paste was vacuum dried at 50 ° C, vacuum -0.096 MPa and pulverized to 80 mesh, after blending to obtain green coffee bean extract
  • the product is 11.28 kg; the solution is clear and transparent after water-soluble, and the fluidity is good.
  • the product yield was 9.41%; the total chlorogenic acid content was 56.7%; the 5-CQA content was 34.8%, the 3-CQA content was 2.55%, the 4-CQA content was 4.37%, and the 3,4-diCQA content was 1.3. %, 3,5-diCQA content is 3.89%, 4,5-diCQA content is 1.59%, other related isomer content is 8.2%; caffeine content is 1.25%; iso-phosphorus, triazophos in product Peptides have a pesticide residue of 0.005 ppm and a solvent residue of 26.8 ppm.
  • the raw material after rolling is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 12 MPa, extraction time is 30 min; dynamic extraction pressure is 30 MPa, extraction time is 3 h; static and dynamic extraction extraction
  • the temperature is 26 °C; when the dynamic extraction, the mass ratio of the solvent C0 2 to the green coffee bean raw material after rolling is 10:1; the carbon dioxide supercritical treatment, the two-stage analytical analysis: the first-stage analytical pressure is 10 MPa, two The stage analytical pressure is 6 MPa, and the two-stage analytical temperature is 35 °C.
  • the carbon dioxide flow rate is 1200 L/h.
  • the green coffee bean raw material after supercritical treatment is extracted with 70% (mass fraction) ethanol, the mass to volume ratio of the feed liquid is 1:4, the temperature is 50 ° C; the extraction is 4 times, each time of extraction The interval is 1.5h.
  • the extract obtained by extraction with ethanol was concentrated under reduced pressure without solvent, and the dilution was filtered through a ceramic membrane having a filtration accuracy of 30 KDa, and the temperature at the filtration was 35 ° C.
  • the filtrate was at a gas phase temperature of 55. °C, vacuum degree -0.096 MPa, concentrated under reduced pressure to obtain a paste; the paste was vacuum dried at 50 ° C, vacuum -0.096 MPa and pulverized to 80 mesh, after blending to obtain green coffee bean extract
  • the product is 16.1 kg; the solution is clear and transparent after water-soluble, and the fluidity is good.
  • the weight yield of the product was 13.4%; the total chlorogenic acid content was 43.7%; the 5-CQA content was 26.6%, the 3-CQA content was 1.97%, the 4-CQA content was 3.36%, and the 3,4-diCQA content was 1.01. %, 3,5-diCQA content is 3.0%, 4,5-diCQA content is 1.22%, other related isomer content is 6.54%; caffeine content is 8.69%; isoflavin, triazophos in product Peptides have a pesticide residue of 4.2 ppm and a solvent residue of 35.6 ppm.
  • the raw material after rolling is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 12 MPa, extraction time is 30 min; dynamic extraction pressure is 30 MPa, extraction time is 3 h; static and dynamic extraction extraction
  • the temperature is 100 °C; when the dynamic extraction, the mass ratio of the solvent C0 2 to the green coffee bean raw material after rolling is 20:1; the carbon dioxide supercritical treatment, the two-stage analytical analysis: the first-stage analytical pressure is 10 MPa, The analytical temperature is 85 °C; the secondary analytical pressure is 6 MPa, and the secondary analytical temperature is 70 °C.
  • the carbon dioxide flow rate is 1300 L/h.
  • the green coffee bean raw material after supercritical treatment is extracted with 70% (mass fraction) ethanol, the mass to volume ratio of the feed liquid is 1:4, the temperature is 50 ° C; the extraction is 4 times, and the extraction time is 1.5. h.
  • the extract obtained by extraction with ethanol was concentrated under reduced pressure without solvent, and the dilution was filtered through a ceramic membrane having a filtration accuracy of 30 KDa, and the temperature at the filtration was 35 ° C.
  • the filtrate was at a gas phase temperature of 55. °C, vacuum degree -0.096 MPa, concentrated under reduced pressure to obtain a paste; the paste was vacuum dried at 50 ° C, vacuum -0.096 MPa and pulverized to 80 mesh, after blending to obtain green coffee bean extract
  • the product is 15.9 kg; the solution is clear and transparent after water-soluble, and the fluidity is good.
  • the product yield was 13.25%; the total chlorogenic acid content was 40.8%; the 5-CQA content was 25.3%, the 3-CQA content was 1.84%, the 4-CQA content was 3.14%, and the 3,4-diCQA content was 0.94. %, 3,5-diCQA content is 2.8%, 4,5-diCQA content is 1.14%, other related isomer content is 5.64%; caffeine content is 1.32%; isoflavin, triazophos in product Peptides have a pesticide residue of 0.008 ppm and a solvent residue of 45.8 ppm.
  • the invention provides a method for producing a green coffee bean extract, which comprises: subjecting a green coffee bean raw material to supercritical treatment of carbon dioxide, and then extracting with an organic solvent, that is, obtaining.
  • the obtained green coffee bean extract product mainly contains 28-37% of 5-caffeoylquinic acid and 45 ⁇ 60% of total chlorogenic acid, and has pharmacological effects such as anti-oxidation, anti-virus, anti-cancer, antibacterial or cellulite. active.

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Abstract

Provided is a method for producing green coffee bean extract, the method comprising: conducting supercritical carbon dioxide treatment on green coffee bean raw material, and then employing organic solvent extraction to obtain the green coffee bean extractive. The obtained green coffee bean extractive product mainly contains 28-37% 5-caffeoylquinic acid, and 45-60% total chlorogenic acid. The present invention has no harmful residual solvent, dramatically reduces pesticide residue, and ensures no loss of content of effective ingredients while removing caffeine; the obtained green coffee bean extract product has high weight yield, high earnings, and low costs, greatly increases the content of effective ingredients, and is superior to the prior art, thus being suitable for large-scale industrial production and having broad application prospects and economic value.

Description

一种绿咖啡豆提取物及其生产方法 技术领域  Green coffee bean extract and production method thereof
本发明涉及提取物及提取技术领域, 具体地, 涉及一种绿咖啡豆 提取物, 以及该提取物的生产方法。 背景技术  The present invention relates to the field of extracts and extraction techniques, and in particular to a green coffee bean extract, and a method of producing the same. Background technique
绿咖啡豆提取物是从茜草科植物绿咖啡豆( Coffea sp. )种子中萃 取分离而得, 其主要成分为 5-CQA ( 5-咖啡酰奎宁酸)及其同系物 3-CQA ( 3-咖啡酰奎宁酸)、 4-CQA ( 4-咖啡酰奎宁酸)、 3-FQA ( 3- 阿魏酰奎宁酸)、 4-FQA ( 4-阿魏酰奎宁酸)和 5-FQA ( 5-阿魏酰奎宁 酸) 等, 这些成分属于绿原酸或其同分异构体。  The green coffee bean extract is extracted from the seeds of the genus Coffea sp., and its main component is 5-CQA (5-caffeoylquinic acid) and its homologue 3-CQA (3). -caffeoylquinic acid), 4-CQA (4-caffeoylquinic acid), 3-FQA (3-propionylquinic acid), 4-FQA (4-propionylquinic acid) and 5-FQA (5 - feruloyl quinic acid), etc., these components belong to chlorogenic acid or its isomer.
绿咖啡豆提取物具有抗氧化、 抗病毒、 抗癌、 抑菌或消脂等药理 活性。 美国科学家最新研究成果显示, 绿咖啡豆提取物具有良好的减 肥功能, 以绿咖啡豆提取物为主要成分的多种保健品已大量推向巿 场。  Green coffee bean extract has pharmacological activities such as anti-oxidation, anti-virus, anti-cancer, antibacterial or cellulite. According to the latest research by American scientists, the green coffee bean extract has a good fat-reducing function, and a variety of health care products with green coffee bean extract as the main component have been pushed to the market.
目前生产绿咖啡豆提取物的主流工艺为绿咖啡豆粉碎后用稀醇 化产品。相关工艺生产得到的产品有正己垸、 二氯甲垸等有害溶剂残 留; 而美国及欧盟巿场要求正己垸含量 l ppm以下, 二氯甲垸也有严 格的限制, 而上述工艺很难实现。 印度 Kulathooran Ramalakshmi等 人将粉状次级咖啡豆釆用甲醇萃取,正己垸回流萃取去除咖啡豆提取 物中的油脂类物质,氯仿去除咖啡因,ΗΡ-20大孔吸附树脂纯化产品, 得到产品的重量得率为 7.46 ~ 10.46% ,干燥得到甲醇提取物釆用梯度 方法进行检测得出总绿原酸含量在 28.70 ~ 30.50 %之间。  The current mainstream process for producing green coffee bean extracts is to dilute the green coffee beans with dilute alcoholic products. The products produced by the related processes have residual solvents such as hexamethylene chloride and chloroform; and the market in the United States and the European Union requires a content of less than 1 ppm, and there is also a strict limit on the chloroform, and the above process is difficult to achieve. In India, Kulathoran Ramalakshmi et al. extracted powdered secondary coffee beans with methanol, and extracted the oil and fat in the coffee bean extract by reflux extraction, chloroform to remove caffeine, and ΗΡ-20 macroporous adsorption resin to purify the product. The weight yield was 7.46 ~ 10.46%, and the methanol extract was obtained by drying. The total chlorogenic acid content was between 28.70 and 30.50%.
中国专利申请 CN201310116237.1 (公开号: CN103232346A , 公 开日: 2013年 8月 7 日)公开了一种绿咖啡豆提取绿原酸的生产工 艺, 它以绿咖啡豆为原料, 经粉碎, 提取, 浓缩、 离心超滤, 树脂分 离, 洗脱,精制得到绿原酸。存在一定问题: 未经除油步骤进行处理, 产品流动性会受影响; 萃取温度太高 (90°C左右), 会造成绿原酸损 失。 Chinese patent application CN201310116237.1 (publication number: CN103232346A, publication date: August 7, 2013) discloses a production process for extracting chlorogenic acid from green coffee beans, which uses green coffee beans as raw materials, is crushed and extracted, Concentrated, centrifugal ultrafiltration, resin separation, elution, and purification to obtain chlorogenic acid. There are certain problems: without the degreasing step, Product fluidity will be affected; extraction temperature is too high (about 90 °C), which will cause loss of chlorogenic acid.
虽然目前报道的技术中也有用超临界技术处理咖啡豆,但都是用 于去除咖啡豆中的咖啡因, 超临界技术的条件会影响有效成分(如绿 原酸) 的含量与得率; 如: 美国 Gen Foods Corp公司申请专利 ( EP 19800304045 , 公开日: 1981年 6月 3日 ) 中提到应用超临界技术的 温度为 70°C以上, 该技术主要目的是降低绿咖啡豆中的咖啡因, 并 未考虑其中主要成分绿原酸的提取以及提取得到的产品含量和收率 的情况。  Although the currently reported techniques also use supercritical technology to treat coffee beans, they are used to remove caffeine from coffee beans. The conditions of supercritical technology affect the content and yield of active ingredients (such as chlorogenic acid); : The United States Gen Foods Corp patent application (EP 19800304045, publication date: June 3, 1981) mentioned that the temperature applied to supercritical technology is above 70 ° C, the main purpose of this technology is to reduce caffeine in green coffee beans The extraction of the main component chlorogenic acid and the content and yield of the extracted product are not considered.
因此, 若能开发出一种生产方法, 该方法操作简单, 在去除咖啡 因的同时又能保证有效成分(绿原酸)的含量不损失; 得到的提取物 产品绿原酸含量高、 收益高, 无有害溶剂残留、 低农药残留, 流动性 好, 并且适用于工业化生产, 势必会有巨大的应用前景和经济价值。 发明内容  Therefore, if a production method can be developed, the method is simple in operation, and the caffeine is removed while ensuring that the content of the active ingredient (chlorogenic acid) is not lost; the obtained extract product has high chlorogenic acid content and high yield. , no harmful solvent residues, low pesticide residues, good fluidity, and suitable for industrial production, it is bound to have great application prospects and economic value. Summary of the invention
为了解决上述技术问题, 本发明的目的之一在于, 提供一种绿咖 啡豆提取物的生产方法。  In order to solve the above technical problems, it is an object of the present invention to provide a method for producing a green coffee bean extract.
本发明的另一目的在于, 提供一种绿咖啡豆提取物。  Another object of the present invention is to provide a green coffee bean extract.
为了实现上述目的, 本发明提供的绿咖啡豆提取物的生产方法, 包括: 将绿咖啡豆原料进行二氧化碳超临界处理, 然后釆用有机溶剂 萃取, 即得。  In order to achieve the above object, the method for producing a green coffee bean extract provided by the present invention comprises: subjecting a green coffee bean raw material to supercritical carbon dioxide treatment, and then extracting it with an organic solvent, that is, obtaining.
其中, 所述二氧化碳超临界处理, 包括静态和动态萃取相结合的 工艺。  Wherein the carbon dioxide supercritical treatment comprises a combination of static and dynamic extraction.
其中, 所述二氧化碳超临界处理, 包括两级解析的工艺。  Wherein, the carbon dioxide supercritical treatment comprises a two-stage analytical process.
釆用本发明的二氧化碳超临界技术, 可以同时去除油脂类物质 Using the carbon dioxide supercritical technology of the present invention, it is possible to simultaneously remove oil and fat substances
(如咖啡豆油)和咖啡因; 而其中釆用静态萃取, 其优点为一方面可 以达到萃取目的, 另一方面可以节省能耗。 (such as coffee bean oil) and caffeine; and the use of static extraction, which has the advantage of extracting on one hand, and energy consumption on the other hand.
其中, 所述二氧化碳超临界处理中, 静态萃取和动态萃取的萃取 温度均为 30~60°C ; 静态萃取的萃取温度优选 30~50°C , 动态萃取的 萃取温度优选 45~60°C。 静动态萃取的萃取温度可以相同或不同, 温 度相同时操作较为方便。 Wherein, in the supercritical treatment of carbon dioxide, extraction by static extraction and dynamic extraction The temperature is 30~60 °C; the extraction temperature of static extraction is preferably 30~50 °C, and the extraction temperature of dynamic extraction is preferably 45~60 °C. The extraction temperature of static and dynamic extraction can be the same or different, and the operation is convenient when the temperature is the same.
其中, 所述二氧化碳超临界处理中, 两级解析的解析温度均为 30~50°C。  Wherein, in the supercritical carbon dioxide treatment, the analytical temperature of the two-stage analysis is 30 to 50 °C.
进一步地, 两级解析的温度可以相同或者不相同, 当两级解析的 温度不相同时, 一级解析温度优选 40~50°C , 二级解析温度优选 30-35 °C ; 当两级解析的温度相同时, 解析温度均优选 35~45°C。  Further, the temperature of the two-stage analysis may be the same or different. When the temperature of the two-stage analysis is not the same, the first-stage resolution temperature is preferably 40 to 50 ° C, and the second-stage resolution temperature is preferably 30-35 ° C; When the temperature is the same, the resolution temperature is preferably 35 to 45 °C.
其中, 所述二氧化碳超临界处理中, 静态萃取的条件还包括: 萃 取压力为 8~12 MPa, 萃取时间为 20~30分钟。  Wherein, in the supercritical treatment of carbon dioxide, the conditions of static extraction further include: the extraction pressure is 8~12 MPa, and the extraction time is 20~30 minutes.
其中, 所述二氧化碳超临界处理中, 动态萃取的条件还包括: 萃 取压力为 21~30 MPa, 萃取时间为 3~7小时。  Wherein, in the supercritical treatment of carbon dioxide, the conditions of dynamic extraction further include: the extraction pressure is 21~30 MPa, and the extraction time is 3-7 hours.
其中, 所述二氧化碳超临界处理中, 动态萃取时, 溶媒二氧化碳 与绿咖啡豆原料的质量比为 10: 1~70: 1。  Wherein, in the supercritical treatment of carbon dioxide, in the dynamic extraction, the mass ratio of the solvent carbon dioxide to the green coffee bean raw material is 10:1~70:1.
其中, 所述二氧化碳超临界处理中, 两级解析的条件还包括: 一 级解析压力为 7.5~10 MPa, 二级解析压力为 4~6 MPa。  Wherein, in the supercritical treatment of carbon dioxide, the two-stage analysis conditions further include: the first-stage analytical pressure is 7.5~10 MPa, and the second-stage analytical pressure is 4~6 MPa.
本发明中, 二氧化碳超临界处理过程中, 二氧化碳流量为 1000-1500 L/h。  In the present invention, during the supercritical treatment of carbon dioxide, the carbon dioxide flow rate is 1000-1500 L/h.
其中, 釆用有机溶剂萃取, 条件包括: 设置料液比(即绿咖啡豆 原料与有机溶剂的质量体积比)为 1 :3~1 :5; 萃取温度为 40~60°C, 优 选 45~50°C ;萃取 2~5次,优选 4次;每次萃取时,萃取时间均为 1~2 小时, 优选 1.5小时。 每次萃取的条件可以相同或不同, 条件相同时 操作较为方便。  Among them, 釆 is extracted with an organic solvent, and the conditions include: setting the ratio of material to liquid (ie, mass to volume ratio of green coffee bean raw material to organic solvent) is 1:3~1:5; extraction temperature is 40~60°C, preferably 45~ 50 ° C; extraction 2 to 5 times, preferably 4 times; each extraction time, the extraction time is 1 to 2 hours, preferably 1.5 hours. The conditions for each extraction can be the same or different, and the operation is convenient when the conditions are the same.
其中, 釆用有机溶剂萃取, 所述有机溶剂的含水量为 20~50%。 其中, 釆用有机溶剂萃取, 所述有机溶剂为醇类或酮类溶剂。 每 次萃取时,所釆用的有机溶剂可以相同或不同,相同时操作较为方便。  Wherein, the hydrazine is extracted with an organic solvent, and the organic solvent has a water content of 20 to 50%. Wherein, the hydrazine is extracted with an organic solvent which is an alcohol or a ketone solvent. At each extraction, the organic solvents used may be the same or different, and the operation is convenient at the same time.
进一步地, 所述醇类溶剂为乙醇或异丙醇。 进一步地, 所述酮类溶剂为丙酮。 Further, the alcohol solvent is ethanol or isopropanol. Further, the ketone solvent is acetone.
本发明所述绿咖啡豆提取物的生产方法,在将绿咖啡豆原料进行 二氧化碳超临界处理之前, 还包括: 将绿咖啡豆原料轧片。  The method for producing a green coffee bean extract according to the present invention, further comprising: rolling the green coffee bean raw material before the green coffee bean raw material is subjected to carbon dioxide supercritical treatment.
其中,所述将绿咖啡豆原料轧片,包括:绿咖啡豆原料在 50~60°C 条件下经水处理 10~20分钟, 优选 15~20分钟后轧片。  Wherein, the green coffee bean raw material is rolled, including: the green coffee bean raw material is treated with water at 50 to 60 ° C for 10 to 20 minutes, preferably 15 to 20 minutes, and then rolled.
其中,将绿咖啡豆原料轧片,水占绿咖啡豆原料质量的 10~30%。 其中, 将绿咖啡豆原料轧片, 所用轧片设备的参数, 即设置片厚 为 0.1-0.3 mm。  Among them, green coffee beans are rolled into raw materials, and water accounts for 10 to 30% of the quality of green coffee beans. Among them, the green coffee bean raw material is rolled, and the parameters of the rolling equipment used are set to a sheet thickness of 0.1-0.3 mm.
进一步地, 将绿咖啡豆原料轧片, 所述水为纯水, 作用是对绿咖 啡豆原料加湿软化。  Further, the green coffee bean raw material is rolled, and the water is pure water, and the function is to humidify and soften the green coffee bean raw material.
本发明所述绿咖啡豆提取物的生产方法, 在釆用有机溶剂萃取 后, 还包括: 将釆用有机溶剂萃取得到的萃取液用陶瓷膜进行精制处 理。  The method for producing a green coffee bean extract according to the present invention, after extracting with an organic solvent, further comprises: purifying the extract obtained by extracting the hydrazine with an organic solvent with a ceramic membrane.
其中, 将釆用有机溶剂萃取得到的萃取液用陶瓷膜进行精制处 理, 包括: 将萃取液用过滤精度为 10~50 KDa的陶瓷膜过滤, 过滤 时的温度为 25~35 °C。 用陶瓷膜过滤目的是去除蛋白、 糖类及微生物 杂质。  The extract obtained by extracting with an organic solvent is purified by a ceramic membrane, and comprises: filtering the extract with a ceramic membrane having a filtration precision of 10 to 50 KDa, and the temperature at the filtration is 25 to 35 °C. The purpose of filtration with ceramic membranes is to remove proteins, sugars and microbial impurities.
本发明所述绿咖啡豆提取物的生产方法,将釆用有机溶剂萃取得 到的萃取液用陶瓷膜进行精制处理后, 再减压浓缩得到膏状物; 膏状 物再经过真空干燥并粉碎, 得到绿咖啡豆提取物产品。  In the method for producing a green coffee bean extract according to the present invention, the extract obtained by extracting with an organic solvent is purified by a ceramic membrane, and then concentrated under reduced pressure to obtain a paste; the paste is vacuum dried and pulverized. Get a green coffee bean extract product.
其中, 减压浓缩得到膏状物, 其中减压浓缩的条件包括: 气相温 度为 55~65 °C , 优选 55°C ; 真空度为 -0.08 0.1 MPa。  Wherein, the mixture is concentrated under reduced pressure to obtain a paste, wherein the conditions for concentration under reduced pressure include: a gas phase temperature of 55 to 65 ° C, preferably 55 ° C; and a degree of vacuum of -0.08 0.1 MPa.
其中, 膏状物真空干燥的温度为 50~60°C , 真空度为 -0.08~-0.1 MPa; 将膏状物粉碎至 80~100目。  Among them, the temperature of the vacuum drying of the paste is 50-60 ° C, the degree of vacuum is -0.08 ~ -0.1 MPa; the paste is pulverized to 80-100 mesh.
本发明提供的绿咖啡豆提取物,该提取物产品中含有以下质量百 分含量的成分: 5-CQA ( 5-咖啡酰奎宁酸) 为 28-37%, 3-CQA ( 3- 咖啡酰奎宁酸) 为 2~7% , 4-CQA ( 4-咖啡酰奎宁酸) 为 2~6% , 3.4- diCQA ( 3,4-二咖啡酰奎宁酸)为 0.2-4%, 3,5-diCQA ( 3,5-二咖 啡酰奎宁酸)为 0.2~4%, 4,5-diCQA( 4,5-二咖啡酰奎宁酸)为 0.15~2%。 The green coffee bean extract provided by the invention contains the following mass percentage components: 5-CQA (5-caffeoylquinic acid) is 28-37%, 3-CQA (3-caffeyl) Quinine is 2~7%, 4-CQA (4-caffeoylquinic acid) is 2~6%, 3.4- diCQA (3,4-dicaffeoylquinic acid) is 0.2-4%, 3,5-diCQA (3,5-dicaffeoylquinic acid) is 0.2~4%, 4,5-diCQA ( 4,5-dicaffeoylquinic acid) is 0.15 to 2%.
优选地, 本发明提供的绿咖啡豆提取物, 该提取物产品中含有以 下质量百分含量的成分: 5-CQA为 28-37%, 3-CQA为 2.0-2.7%, 4-CQA为 3.7~4.6%, 3,4-diCQA为 1.0~1.3%, 3,5-diCQA为 3.0~4.0%, Preferably, the present invention provides a green coffee bean extract having the following mass percentage components: 5-37% for CQA, 2.0-2.7% for 3-CQA, and 3.7 for 4-CQA. ~4.6%, 3,4-diCQA is 1.0~1.3%, 3,5-diCQA is 3.0~4.0%,
4.5- diCQA为 1·2~1·7%。 4.5- diCQA is from 1·2 to 1.7%.
其中, 5-CQA优选为 34~37%。  Among them, 5-CQA is preferably 34 to 37%.
本发明提供的绿咖啡豆提取物,该提取物产品中含有的总绿原酸 的质量百分含量为 45~60%; 优选为 54~60%。  The green coffee bean extract provided by the invention has a total content of chlorogenic acid in the extract product of 45 to 60%; preferably 54 to 60%.
本发明中,总绿原酸的量和各个绿原酸同分异构体的量均是基于 绿咖啡豆提取物产品进行计算的。  In the present invention, the amount of total chlorogenic acid and the amount of each chlorogenic acid isomer are calculated based on the green coffee bean extract product.
本发明提供的绿咖啡豆提取物,由本发明上述任意一项方法生产 得到,其中含有以下质量百分含量的成分: 5-CQA ( 5-咖啡酰奎宁酸) 为 28~37%, 3-CQA ( 3-咖啡酰奎宁酸)为 2~7%, 4-CQA ( 4-咖啡酰 奎宁酸)为 2-6%, 3,4-diCQA ( 3,4-二咖啡酰奎宁酸) 为 0.2-4%, 3,5-diCQA ( 3,5-二咖啡酰奎宁酸)为 0.2-4%, 4,5-diCQA ( 4,5-二咖 啡酰奎宁酸)为 0.15~2%。  The green coffee bean extract provided by the invention is produced by any of the above methods of the invention, and comprises the following components in mass percentage: 5-CQA (5-caffeoylquinic acid) is 28~37%, 3- CQA (3-caffeoylquinic acid) is 2 to 7%, 4-CQA (4-caffeoylquinic acid) is 2-6%, 3,4-diCQA (3,4-dicaffeoylquinic acid) ) is 0.2-4%, 3,5-diCQA (3,5-dicaffeoylquinic acid) is 0.2-4%, and 4,5-diCQA (4,5-dicaffeoylquinic acid) is 0.15~ 2%.
优选地, 本发明提供的绿咖啡豆提取物, 由本发明上述任意一项 方法生产得到, 其中含有以下质量百分含量的成分: 5-CQA 为 28-37%, 3-CQA为 2.0~2.7%, 4-CQA为 3.7~4.6%, 3,4-diCQA为 1.0-1.3%, 3,5-diCQA为 3·0~4·0%, 4,5-diCQA为 1·2~1·7%。  Preferably, the green coffee bean extract provided by the present invention is produced by any of the above methods of the present invention, and comprises the following components by mass percentage: 5-CQA is 28-37%, 3-CQA is 2.0-2.7% , 4-CQA is 3.7~4.6%, 3,4-diCQA is 1.0-1.3%, 3,5-diCQA is 3·0~4·0%, 4,5-diCQA is 1-2~1·7% .
其中, 5-CQA优选为 34~37%。  Among them, 5-CQA is preferably 34 to 37%.
本发明提供的绿咖啡豆提取物,由本发明上述任意一项方法生产 得到, 其中含有的总绿原酸的质量百分含量为 45~60%; 优选为 54~60%。  The green coffee bean extract provided by the present invention is produced by any of the above methods of the present invention, wherein the total chlorogenic acid content is 45-60% by mass; preferably 54-60%.
本发明提供的上述任意一种绿咖啡豆提取物中,主要含有 5-咖啡 酰奎宁酸 28~37%, 总绿原酸 45~60%。 本发明提供的上述任意一种绿咖啡豆提取物中,咖啡因的质量百 分含量小于 1.5%。 Any of the above-mentioned green coffee bean extracts provided by the present invention mainly contains 28 to 37% of 5-caffeoylquinic acid and 45 to 60% of total chlorogenic acid. In any of the above green coffee bean extracts provided by the present invention, the mass percentage of caffeine is less than 1.5%.
本发明提供的生产方法, 有益效果如下:  The production method provided by the present invention has the following beneficial effects:
1、 釆用 C02超临界技术替代正己垸和二氯甲垸去除油脂类物质 和咖啡因, 使得提取物中咖啡因含量小于 1.5%; 且产品无有害溶剂 残留, 其他溶剂残留也非常低 (小于 50ppm )。 1. Use C0 2 supercritical technology instead of hexamethylene and dichloromethane to remove oily substances and caffeine, so that the caffeine content in the extract is less than 1.5%; and the product has no harmful solvent residue, and other solvent residues are also very low ( Less than 50ppm).
2、超临界萃取温度控制在 30~60°C , 解析温度为 30~50°C , 避免 了高温对产品含量的影响。 因绿原酸是由咖啡酸与奎尼酸形成的酯, 其分子结构中有酯键、 不饱和双键及多元酚三个不稳定部分, 若长时 间在 70°C以上的环境会破坏分子结构, 从而造成含量损失, 进而影 响绿咖啡豆提取物产品的收率。  2. The supercritical extraction temperature is controlled at 30~60 °C, and the analytical temperature is 30~50 °C, which avoids the influence of high temperature on product content. Because chlorogenic acid is an ester formed by caffeic acid and quinic acid, its molecular structure has three unstable parts: ester bond, unsaturated double bond and polyphenol. If it is in the environment above 70 °C for a long time, it will destroy the molecule. The structure causes a loss of content, which in turn affects the yield of the green coffee bean extract product.
3、未经过超临界处理的绿咖啡豆提取物产品中异柳磷、 三唑磷、 乐果等农药的总残留在 3~5 ppm; 而釆用本发明超临界技术处理后产 品的农药总残留在 0.01 ppm以下, 即大幅降低农药残留。  3. The total residue of pesticides such as isoammine, triazophos and dimethoate in the non-supercritical green coffee bean extract product is 3~5 ppm; and the total pesticide of the product treated with the supercritical technology of the invention is Residue below 0.01 ppm, which significantly reduces pesticide residues.
4、 将特定的提取技术与条件应用到特定的绿咖啡豆原料的提取 中, 得到产品的重量得率在 11%以上, 干燥产品中总绿原酸含量在 45%以上(效果较优的为 54~60% ), 单绿原酸含量大于 28% (效果较 优的为 34~37% ), 有效成分含量大大提升。  4. Apply specific extraction techniques and conditions to the extraction of specific green coffee beans, and obtain a product with a weight yield of 11% or more. The total chlorogenic acid content of the dried product is 45% or more. 54~60%), the content of single green acid is more than 28% (the effect is 34~37%), and the content of active ingredients is greatly improved.
5、 另外, 因粉状原料在釆用有机溶剂萃取时过滤困难, 本发明 方法将绿咖啡豆原料进行轧片处理,相对于整豆提取来讲提高了产品 含量与重量得率; 相对于磨粉提高了过滤效率, 降低生产成本。  5. In addition, since the powdery raw material is difficult to be filtered when extracted with an organic solvent, the method of the present invention processes the green coffee bean raw material, and improves the product content and the weight yield relative to the whole bean extract; Powder increases filtration efficiency and reduces production costs.
6、 本发明用陶瓷膜进行过滤, 截留分子量在 50000以上的大分 子物质, 来代替树脂实现产品的纯化; 可以实现产品水溶后溶解液澄 清透明。  6. The present invention uses a ceramic membrane to filter and retain a molecular substance having a molecular weight of 50,000 or more to replace the resin to achieve purification of the product; and the solution can be clarified and transparent after the product is dissolved in water.
7、 本发明得到的产品流动性好, 品质高。  7. The product obtained by the invention has good fluidity and high quality.
因此, 本发明提供了一种简单易行的方法, 该方法无有害溶剂残 留、 农药残留大幅降低, 在去除咖啡因的同时又能保证有效成分的含 量不损失; 得到的绿咖啡豆提取物产品重量得率高, 有效成分含量大 大提升, 收益高、 成本低, 优于现有技术, 并且适用于规模化工业化 生产, 具有巨大的应用前景和经济价值。 附图说明 Therefore, the present invention provides a simple and easy method which does not have harmful solvent residues and greatly reduces pesticide residues, and can remove caffeine while ensuring the content of active ingredients. The amount of green coffee bean extract obtained is high, the active ingredient content is greatly improved, the yield is high, the cost is low, which is superior to the prior art, and is suitable for large-scale industrial production, and has great application prospect and economy. value. DRAWINGS
图 1为本发明绿咖啡豆提取物生产工艺流程图。 具体实施方式  Figure 1 is a flow chart showing the production process of the green coffee bean extract of the present invention. detailed description
以下实施例进一步说明本发明的内容,但不应理解为对本发明的 限制。 在不背离本发明精神和实质的情况下, 对本发明方法、 步骤或 条件所作的修改或替换, 均属于本发明的范围。  The following examples are intended to further illustrate the invention, but are not to be construed as limiting the invention. Modifications or substitutions of the methods, steps or conditions of the invention are intended to be within the scope of the invention.
若未特别指明,实施例中未提及的技术手段为本领域技术人员所 熟知的常规手段。 所出现的一级解析就是第一级解析, 二级解析就是 第二级解析。 提取物产品的检测方法(液相梯度检测方法, 可同时检 测出绿原酸各组分的含量) 和相关设备也为本领域的常规方法和设 备。  Unless otherwise specified, the technical means not mentioned in the examples are conventional means well known to those skilled in the art. The first level analysis that occurs is the first level analysis, and the second level analysis is the second level analysis. The detection method of the extract product (liquid phase gradient detection method, which can simultaneously detect the content of each component of chlorogenic acid) and related equipment are also conventional methods and equipment in the art.
本发明实施例所用的陶瓷膜为无机过滤膜,为南京久吾高科公司 的商品 CERMFIL®。所用的水均为纯水。使用到的其他物料均为可以 从巿场上购买得到的常规物料。  The ceramic membrane used in the examples of the present invention is an inorganic filter membrane, which is the product CERMFIL® of Nanjing Jiuwu High-Tech Co., Ltd. The water used is pure water. Other materials used are conventional materials that can be purchased from the market.
本发明中,有效成分含量所表示的百分数 "%"均为质量百分数。 本发明中, 过滤精度的单位 KDa为千道尔顿。 所出现的 "总绿原酸" 指所有绿原酸或其同分异构体的总称, "单绿原酸"指的就是 5-CQA。 实施例 1  In the present invention, the percentage "%" expressed by the content of the active ingredient is a mass percentage. In the present invention, the unit of filtration accuracy KDa is kilodalton. The term "total chlorogenic acid" refers to the general term for all chlorogenic acids or their isomers, and "single chlorogenic acid" refers to 5-CQA. Example 1
称取 120 kg绿咖啡豆原料, 检测原料总酸(即总绿原酸)含量 为 7.0%, 设置水占原料质量的 10%, 在 60°C条件下经水加湿软化处 理(提高物料含水量,并起到后续超临界处理中夹带剂的作用)20min 后轧片, 轧片机设置片厚为 0.1 mm (轧片过程原料无损失)。  Weigh 120 kg of green coffee beans and measure the total acid (ie total chlorogenic acid) content of the raw materials to 7.0%, set the water to 10% of the raw material quality, and soften and soften the water at 60 °C (improve the moisture content of the material). And play the role of entrainer in the subsequent supercritical treatment. After 20min, the sheet is rolled, and the sheet thickness of the rolling mill is 0.1 mm (no loss of raw materials during the rolling process).
将轧片后的原料釆用静态和动态萃取相结合的工艺进行超临界 处理: 静态萃取压力为 8 MPa, 萃取时间为 20min; 动态萃取压力为 21 MPa, 萃取时间为 7h; 静态萃取的萃取温度为 42°C , 动态萃取的 萃取温度为 55°C ; 动态萃取时, 溶媒 C02与轧片后绿咖啡豆原料的 质量比为 70: 1 ; 二氧化碳超临界处理, 釆用两级解析: 一级解析压力 为 7.5 MPa, —级解析温度为 45°C ; 二级解析压力为 4 MPa, 二级解 析温度为 30°C。 二氧化碳流量为 1000 L/h。 The raw material after rolling is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 8 MPa, extraction time is 20 min; dynamic extraction pressure is 21 MPa, extraction time is 7h; extraction temperature of static extraction is 42 °C, extraction temperature of dynamic extraction is 55 °C; dynamic extraction, the mass ratio of solvent C0 2 to green coffee beans after rolling is 70: 1 ; Carbon dioxide supercritical treatment, two-stage analysis: The first-stage analytical pressure is 7.5 MPa, the -stage analytical temperature is 45 °C; the secondary analytical pressure is 4 MPa, and the secondary analytical temperature is 30 °C. The carbon dioxide flow rate is 1000 L/h.
超临界处理后的绿咖啡豆轧片原料, 用 50% (质量分数)的异丙 醇萃取, 料液质量体积比为 1:4, 温度为 45°C ; 萃取 4次, 每次萃取 的时间均为 1.5h。  The green coffee bean raw material after supercritical treatment is extracted with 50% (mass fraction) of isopropanol, the mass to volume ratio of the feed liquid is 1:4, the temperature is 45 ° C; the extraction is 4 times, the time of each extraction Both are 1.5h.
将釆用异丙醇萃取得到的萃取液, 减压浓缩无溶剂后进行稀释 (常规条件),稀释液用过滤精度为 50 KDa的陶瓷膜过滤,过滤时的 温度为 30°C ; 过滤精制后, 滤液在气相温度 55°C、 真空度 -0.085 MPa 的条件下减压浓缩得到膏状物; 膏状物再于 55°C、 真空度 -0.085 MPa 下经过真空干燥并粉碎至 90目,调配后得到绿咖啡豆提取物产品 13.8 kg; 产品水溶后溶解液澄清透明, 流动性好。  The extract obtained by extracting hydrazine with isopropyl alcohol is concentrated under reduced pressure without solvent, and then diluted (conventional conditions), and the diluted solution is filtered with a ceramic membrane having a filtration accuracy of 50 KDa, and the temperature at the time of filtration is 30 ° C; The filtrate was concentrated under reduced pressure at a gas phase temperature of 55 ° C and a vacuum degree of -0.085 MPa to obtain a paste; the paste was vacuum dried at 55 ° C, a vacuum of -0.085 MPa, and pulverized to 90 mesh. After that, the green coffee bean extract product was 13.8 kg; after the product was dissolved in water, the solution was clear and transparent, and the fluidity was good.
产品的重量得率为 11.50%; 总绿原酸含量为 54.7%; 5-CQA含 量为 34.2%, 3-CQA含量为 2.46%, 4-CQA含量为 4.21%, 3,4-diCQA 含量为 1.26%, 3,5-diCQA含量为 3.75%, 4,5-diCQA含量为 1.53%, 其他相关同分异构体含量为 7.29%; 咖啡因含量为 1.45%; 产品中异 柳磷、 三唑磷和乐果的农药残留为 0.005 ppm, 溶剂残留为 27 ppm。 实施例 2  The weight yield of the product was 11.50%; the total chlorogenic acid content was 54.7%; the 5-CQA content was 34.2%, the 3-CQA content was 2.46%, the 4-CQA content was 4.21%, and the 3,4-diCQA content was 1.26. %, 3,5-diCQA content is 3.75%, 4,5-diCQA content is 1.53%, other related isomer content is 7.29%; caffeine content is 1.45%; iso-phosphorus, triazophos in product Peptides have a pesticide residue of 0.005 ppm and a solvent residue of 27 ppm. Example 2
称取 120 kg绿咖啡豆原料, 检测原料总酸含量为 6.7%, 设置水 占原料质量的 30%,在 50°C条件下经水加湿软化处理 15min后轧片, 轧片机设置片厚为 0.3 mm。  Weigh 120 kg of green coffee beans, and test the total acid content of the raw materials to be 6.7%. Set the water to 30% of the raw material quality. After 50 minutes of water softening and softening treatment for 15 minutes, the sheet thickness is set. 0.3 mm.
将轧片后的原料釆用静态和动态萃取相结合的工艺进行超临界 处理: 静态萃取压力为 12 MPa, 萃取时间为 30min; 动态萃取压力 为 30 MPa, 萃取时间为 3h; 静态萃取的萃取温度为 30°C , 动态萃取 的萃取温度为 60°C ; 动态萃取时, 溶媒 C02与轧片后绿咖啡豆原料 的质量比为 10:1 ; 二氧化碳超临界处理, 釆用两级解析: 一级解析压 力为 lO MPa, —级解析温度为 40°C ; 二级解析压力为 6 MPa, 二级 解析温度为 30°C。 二氧化碳流量为 1400 L/h。 The raw material after rolling is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 12 MPa, extraction time is 30 min; dynamic extraction pressure is 30 MPa, extraction time is 3 h; extraction temperature of static extraction At 30 ° C, the extraction temperature of the dynamic extraction is 60 ° C; when the dynamic extraction, the solvent C0 2 and the green coffee beans after the rolling The mass ratio is 10:1; carbon dioxide supercritical treatment, two-stage analysis: first-stage analytical pressure is lO MPa, - grade analytical temperature is 40 °C; secondary analytical pressure is 6 MPa, secondary analytical temperature is 30 °C. The carbon dioxide flow rate is 1400 L/h.
超临界处理后的绿咖啡豆轧片原料, 用 70% (质量分数)的乙醇 萃取, 料液质量体积比为 1:4, 温度 50°C ; 萃取 4次, 每次萃取的时 间均为 1.5h。  The green coffee bean raw material after supercritical treatment is extracted with 70% (mass fraction) ethanol, the mass to volume ratio of the feed liquid is 1:4, the temperature is 50 ° C; the extraction is 4 times, and the extraction time is 1.5. h.
将釆用乙醇萃取得到的萃取液, 减压浓缩无溶剂后进行稀释, 稀 释液用过滤精度为 30 KDa的陶瓷膜过滤, 过滤时的温度为 35°C ; 过 滤精制后, 滤液在气相温度 55°C、 真空度 -0.096 MPa的条件下减压 浓缩得到膏状物; 膏状物再于 50°C、 真空度 -0.096 MPa下经过真空 干燥并粉碎至 80目, 调配后得到绿咖啡豆提取物产品 14.2 kg; 产品 水溶后溶解液澄清透明, 流动性好。  The extract obtained by extraction with ethanol was concentrated under reduced pressure without solvent, and the dilution was filtered through a ceramic membrane having a filtration accuracy of 30 KDa, and the temperature at the filtration was 35 ° C. After filtration and purification, the filtrate was at a gas phase temperature of 55. °C, vacuum degree -0.096 MPa, concentrated under reduced pressure to obtain a paste; the paste was vacuum dried at 50 ° C, vacuum -0.096 MPa and pulverized to 80 mesh, after blending to obtain green coffee bean extract The product is 14.2 kg; the solution is clear and transparent after water-soluble, and the fluidity is good.
产品的重量得率为 11.83%; 总绿原酸含量为 55.6%; 5-CQA含 量为 35.03%, 3-CQA含量为 2.5%, 4-CQA含量为 4.28%, 3,4-diCQA 含量为 1.28%, 3,5-diCQA含量为 3.81%, 4,5-diCQA含量为 1.56%, 其他相关同分异构体含量为 7.14%; 咖啡因含量为 1.15%; 产品中异 柳磷、 三唑磷和乐果的农药残留为 0.006 ppm, 溶剂残留为 24 ppm。 实施例 3  The weight yield of the product was 11.83%; the total chlorogenic acid content was 55.6%; the 5-CQA content was 35.03%, the 3-CQA content was 2.5%, the 4-CQA content was 4.28%, and the 3,4-diCQA content was 1.28. %, 3,5-diCQA content is 3.81%, 4,5-diCQA content is 1.56%, other related isomer content is 7.14%; caffeine content is 1.15%; iso-phosphorus, triazophos in product Peptides have a pesticide residue of 0.006 ppm and a solvent residue of 24 ppm. Example 3
称取 120 kg绿咖啡豆原料, 检测原料总酸含量为 6.7%, 设置水 占原料质量的 20%,在 55°C条件下经水加湿软化处理 15min后轧片, 轧片机设置片厚为 0.2 mm。  Weigh 120 kg of green coffee beans, and test the total acid content of the raw materials to be 6.7%. The set water accounts for 20% of the raw material quality. After 55 minutes of water softening and softening treatment for 15 minutes, the sheet thickness is set. 0.2 mm.
将轧片后的原料釆用静态和动态萃取相结合的工艺进行超临界 处理: 静态萃取压力为 10 MPa, 萃取时间为 25min; 动态萃取压力 为 24 MPa, 萃取时间为 5h; 静态萃取的萃取温度为 36°C , 动态萃取 的萃取温度为 54°C ; 动态萃取时, 溶媒 C02与轧片后绿咖啡豆原料 的质量比为 40:1 ; 二氧化碳超临界处理, 釆用两级解析: 一级解析压 力为 8 MPa, —级解析温度为 50°C ; 二级解析压力为 5 MPa, 二级解 析温度为 35°C。 二氧化碳流量为 1500 L/h。 The raw material after rolling is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 10 MPa, extraction time is 25 min; dynamic extraction pressure is 24 MPa, extraction time is 5 h; extraction temperature of static extraction For 36 ° C, the extraction temperature of dynamic extraction is 54 ° C; when the dynamic extraction, the mass ratio of solvent C0 2 to green coffee beans after rolling is 40:1; carbon dioxide supercritical treatment, two-stage analysis: The analytical pressure of the stage is 8 MPa, the analytical temperature of the stage is 50 ° C; the secondary analytical pressure is 5 MPa, the secondary solution The temperature was 35 °C. The carbon dioxide flow rate is 1500 L/h.
超临界处理后的绿咖啡豆轧片原料, 用 80% (质量分数)的丙酮 萃取, 料液质量体积比为 1:4, 温度 50°C ; 萃取 4次, 每次萃取的时 间均为 1.5h。  The green coffee bean raw material after supercritical treatment is extracted with 80% (mass fraction) acetone, the mass to volume ratio of the feed liquid is 1:4, the temperature is 50 ° C; the extraction is 4 times, and the extraction time is 1.5. h.
将釆用丙酮萃取得到的萃取液, 减压浓缩无溶剂后进行稀释, 稀 释液用过滤精度为 lO KDa的陶瓷膜过滤, 过滤时的温度为 25°C ; 过 滤精制后, 滤液在气相温度 55°C、 真空度 -0.09 MPa的条件下减压浓 缩得到膏状物; 膏状物再于 60°C、 真空度 -0.09 MPa下经过真空干燥 并粉碎至 100目, 调配后得到绿咖啡豆提取物产品 13.2 kg; 产品水 溶后溶解液澄清透明, 流动性好。  The extract obtained by extracting acetone with acetone is concentrated under reduced pressure without solvent, and the diluted solution is filtered with a ceramic membrane having a filtration precision of 10 KDa, and the temperature at the filtration is 25 ° C. After filtration and purification, the filtrate is at a gas phase temperature of 55. °C, vacuum degree -0.09 MPa conditions, concentrated under reduced pressure to obtain a paste; paste is then vacuum dried at 60 ° C, vacuum -0.09 MPa and pulverized to 100 mesh, after blending to obtain green coffee beans extract The product is 13.2 kg; the solution is clear and transparent after water-soluble, and the fluidity is good.
产品的重量得率为 11.0%; 总绿原酸含量为 60.0%; 5-CQA含量 为 36.8%, 3-CQA含量为 2.70%, 4-CQA含量为 4.62%, 3,4-diCQA 含量为 1.38%, 3,5-diCQA含量为 3.67%, 4,5-diCQA含量为 1.68%, 其他相关同分异构体含量 9.15%; 咖啡因含量为 1.21%; 产品中异柳 磷、 三唑磷和乐果的农药残留为 0.006 ppm, 溶剂残留为 18 ppm。  The weight yield of the product was 11.0%; the total chlorogenic acid content was 60.0%; the 5-CQA content was 36.8%, the 3-CQA content was 2.70%, the 4-CQA content was 4.62%, and the 3,4-diCQA content was 1.38. The content of %, 3,5-diCQA is 3.67%, the content of 4,5-diCQA is 1.68%, the content of other related isomers is 9.15%, the content of caffeine is 1.21%, and isoflavin and triazophos in the product. Dimethoate has a pesticide residue of 0.006 ppm and a solvent residue of 18 ppm.
由上述实施例可以看出: 实施例 1~3 得到的提取物产品效果相 当。  It can be seen from the above examples that the extract products obtained in Examples 1 to 3 have the same effect.
实施例 4 Example 4
称取 120 kg绿咖啡豆原料, 粉碎过 20目筛, 检测原料总酸含量 为 6.7%。  120 kg of green coffee beans were weighed and crushed through a 20 mesh sieve to measure the total acid content of the raw materials to be 6.7%.
将粉碎后的原料釆用静态和动态萃取相结合的工艺进行超临界 处理: 静态萃取压力为 10 MPa, 萃取时间为 25min; 动态萃取压力 为 24 MPa, 萃取时间为 5h; 静态萃取的萃取温度为 39°C , 动态萃取 的萃取温度为 46°C ; 动态萃取时, 溶媒 C02与粉碎后的绿咖啡豆原 料的质量比为 40:1 ; 二氧化碳超临界处理, 釆用两级解析: 一级解析 压力为 8 MPa, 二级解析压力为 5 MPa, 两级解析温度均为 40°C。 二 氧化碳流量为 1500 L/h。 超临界处理后的绿咖啡豆粉状原料, 用 80% (质量分数)的丙酮 萃取, 料液质量体积比为 1:3 , 温度 50°C ; 萃取 4次, 每次萃取的时 间均为 1.5h, 提取液过滤较困难。 The pulverized raw material is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 10 MPa, extraction time is 25 min; dynamic extraction pressure is 24 MPa, extraction time is 5 h; static extraction extraction temperature is At 39 ° C, the extraction temperature of dynamic extraction is 46 ° C. When the dynamic extraction, the mass ratio of solvent C0 2 to the green coffee bean raw material after pulverization is 40:1; carbon dioxide supercritical treatment, 两 two-stage analysis: The analytical pressure is 8 MPa, the secondary analytical pressure is 5 MPa, and the two-stage analytical temperature is 40 °C. The carbon dioxide flow rate is 1500 L/h. The green coffee powder powdery material after supercritical treatment is extracted with 80% (mass fraction) acetone, the mass to volume ratio of the feed liquid is 1:3, the temperature is 50 ° C; the extraction is 4 times, and the extraction time is 1.5. h, the extraction of the extract is more difficult.
将釆用丙酮萃取得到的萃取液, 减压浓缩无溶剂后进行稀释, 稀 释液用过滤精度为 lO KDa的陶瓷膜过滤, 过滤时的温度为 25°C ; 过 滤精制后, 滤液在气相温度 55°C、 真空度 -0.09 MPa的条件下减压浓 缩得到膏状物; 膏状物再于 60°C、 真空度 -0.09 MPa下经过真空干燥 并粉碎至 100目, 调配后得到绿咖啡豆提取物产品 16.5 kg; 产品水 溶后溶解液澄清透明, 流动性好。  The extract obtained by extracting acetone with acetone is concentrated under reduced pressure without solvent, and the diluted solution is filtered with a ceramic membrane having a filtration precision of 10 KDa, and the temperature at the filtration is 25 ° C. After filtration and purification, the filtrate is at a gas phase temperature of 55. °C, vacuum degree -0.09 MPa conditions, concentrated under reduced pressure to obtain a paste; paste is then vacuum dried at 60 ° C, vacuum -0.09 MPa and pulverized to 100 mesh, after blending to obtain green coffee beans extract The product is 16.5 kg; the solution is clear and transparent after water-soluble, and the fluidity is good.
产品的重量得率为 13.75%; 总绿原酸含量为 48.7%; 5-CQA含 量为 29.8%, 3-CQA含量为 2.19%, 4-CQA含量为 3.75%, 3,4-diCQA 含量为 1.12%, 3,5-diCQA含量为 3.34%, 4,5-diCQA含量为 1.36%, 其他相关同分异构体含量为 7.14%; 咖啡因含量为 1.22%; 产品中异 柳磷、 三唑磷和乐果的农药残留为 0.009 ppm, 溶剂残留为 35.8 ppm。  The weight yield of the product was 13.75%; the total chlorogenic acid content was 48.7%; the 5-CQA content was 29.8%, the 3-CQA content was 2.19%, the 4-CQA content was 3.75%, and the 3,4-diCQA content was 1.12. %, 3,5-diCQA content is 3.34%, 4,5-diCQA content is 1.36%, other related isomer content is 7.14%; caffeine content is 1.22%; isoflavin, triazophos in product Peptides have a pesticide residue of 0.009 ppm and a solvent residue of 35.8 ppm.
由本实施例可以看出: 不经过轧片处理原料, 超临界处理后萃取 时, 提取液过滤较困难; 产品得率没有受到影响, 但是产品中有效成 分的含量有所降低。  It can be seen from the present embodiment that it is difficult to filter the extract without superfluid treatment after the supercritical treatment; the yield of the product is not affected, but the content of the effective component in the product is lowered.
实施例 5 Example 5
称取 120 kg绿咖啡豆原料, 检测原料总酸含量为 6.7%, 设置水 占原料质量的 20%,在 55°C条件下经水加湿软化处理 15min后轧片, 轧片机设置片厚为 0.2 mm。  Weigh 120 kg of green coffee beans, and test the total acid content of the raw materials to be 6.7%. The set water accounts for 20% of the raw material quality. After 55 minutes of water softening and softening treatment for 15 minutes, the sheet thickness is set. 0.2 mm.
将轧片后的原料釆用静态和动态萃取相结合的工艺进行超临界 处理: 静态萃取压力为 10 MPa, 萃取时间为 25min; 动态萃取压力 为 24 MPa, 萃取时间为 5h; 静动态萃取的萃取温度均为 45°C ; 动态 萃取时,溶媒 C02与轧片后绿咖啡豆原料的质量比为 40:1 ; 二氧化碳 超临界处理, 釆用两级解析: 一级解析压力为 8 MPa, 二级解析压力 为 5 MPa, 两级解析温度均为 38°C。 二氧化碳流量为 1500 L/h。 超临界处理后的绿咖啡豆轧片原料, 用 80% (质量分数)的丙酮 萃取, 料液质量体积比为 1:5, 温度 50°C ; 萃取 3次, 第一次萃取 2 小时, 第二、 三次中每次萃取 1小时。 The raw material after rolling is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 10 MPa, extraction time is 25 min; dynamic extraction pressure is 24 MPa, extraction time is 5 h; static and dynamic extraction extraction The temperature is 45 °C. When the dynamic extraction, the mass ratio of the solvent C0 2 to the green coffee bean raw material after rolling is 40:1; the carbon dioxide supercritical treatment, the two-stage analytical analysis: the first-stage analytical pressure is 8 MPa, two The analytical pressure of the stage is 5 MPa, and the analytical temperature of both stages is 38 °C. The carbon dioxide flow rate is 1500 L/h. The green coffee bean raw material after supercritical treatment is extracted with 80% (mass fraction) acetone, the mass to volume ratio of the feed liquid is 1:5, the temperature is 50 ° C; the extraction is 3 times, the first extraction is 2 hours, the first 2. Extract each time for three hours in three times.
将釆用丙酮萃取得到的萃取液在气相温度 55°C、 真空度 -0.09 MPa的条件下减压浓缩得到膏状物; 膏状物再于 60°C、 真空度 -0.09 MPa下经过真空干燥并粉碎至 100目,调配后得到绿咖啡豆提取物产 品 15.1 kg; 产品水溶后溶解液浑浊不透明, 流动性不太好。  The extract obtained by extracting acetone with acetone is concentrated under reduced pressure at a gas phase temperature of 55 ° C and a vacuum degree of -0.09 MPa to obtain a paste; the paste is vacuum dried at 60 ° C under a vacuum of -0.09 MPa. And pulverized to 100 mesh, after the blending, the green coffee bean extract product was obtained 15.1 kg; after the product was dissolved in water, the solution was cloudy and opaque, and the fluidity was not so good.
产品的重量得率为 12.5%; 总绿原酸含量为 52.5%; 5-CQA含量 为 32.55%, 3-CQA含量为 2.36%, 4-CQA含量为 4.04%, 3,4-diCQA 含量为 1.21%, 3,5-diCQA含量为 3.60%, 4,5-diCQA含量为 1.47%, 其他相关同分异构体含量为 7.27%; 咖啡因含量为 1.17%; 产品中异 柳磷、 三唑磷和乐果的农药残留为 0.01 ppm, 溶剂残留为 45.7 ppm。  The product yield was 12.5%; the total chlorogenic acid content was 52.5%; the 5-CQA content was 32.55%, the 3-CQA content was 2.36%, the 4-CQA content was 4.04%, and the 3,4-diCQA content was 1.21. The content of %, 3,5-diCQA is 3.60%, the content of 4,5-diCQA is 1.47%, the content of other related isomers is 7.27%, the content of caffeine is 1.17%, and isoflavin and triazophos in the product. Peptides have a pesticide residue of 0.01 ppm and a solvent residue of 45.7 ppm.
由本实施例可以看出: 在釆用丙酮萃取后, 不经过陶瓷膜精制处 理萃取液,产品水溶后溶解液浑浊不透明;产品的得率没有受到影响, 但是产品中有效成分的含量有所降低。  It can be seen from the present example that after the extraction with acetone is carried out, the extraction liquid is not treated by the ceramic membrane, and the solution is turbid and opaque after the water is dissolved; the yield of the product is not affected, but the content of the active ingredient in the product is lowered.
实施例 6 Example 6
称取 120 kg绿咖啡豆原料, 粉碎过 20目筛, 检测原料总酸含量 为 6.7%。  120 kg of green coffee beans were weighed and crushed through a 20 mesh sieve to measure the total acid content of the raw materials to be 6.7%.
将粉碎后原料釆用静态和动态萃取相结合的工艺进行超临界处 理: 静态萃取压力为 10 MPa, 萃取时间为 25min; 动态萃取压力为 24 MPa, 萃取时间为 5h; 静动态萃取的萃取温度均为 49°C ; 动态萃 取时,溶媒 C02与粉碎后的绿咖啡豆原料的质量比为 40:1 ; 二氧化碳 超临界处理, 釆用两级解析: 一级解析压力为 8 MPa, 二级解析压力 为 5 MPa, 两级解析温度均为 45°C。 二氧化碳流量为 1500 L/h。 The pulverized raw material was supercritically treated by a combination of static and dynamic extraction: static extraction pressure was 10 MPa, extraction time was 25 min; dynamic extraction pressure was 24 MPa, extraction time was 5 h; static and dynamic extraction extraction temperatures were both At 49 ° C; dynamic extraction, the mass ratio of solvent C0 2 to pulverized green coffee bean raw material is 40:1; carbon dioxide supercritical treatment, 釆 two-stage analysis: first-stage analytical pressure is 8 MPa, secondary analysis The pressure is 5 MPa and the two-stage resolution temperature is 45 °C. The carbon dioxide flow rate is 1500 L/h.
超临界处理后的绿咖啡豆粉状原料, 用 80% (质量分数)的丙酮 萃取, 料液质量体积比为 1:4, 温度 50°C ; 萃取 4次, 每次萃取的时 间均为 1.5h, 提取液过滤较困难。 将釆用丙酮萃取得到的萃取液, 用 1 μηι袋式过滤器过滤后, 滤 液在气相温度 55°C、真空度 -0.09 MPa的条件下减压浓缩得到膏状物; 膏状物再于 60°C、真空度 -0.09 MPa下经过真空干燥并粉碎至 100目, 调配后得到绿咖啡豆提取物产品 17.1kg;产品水溶后溶解液浑浊不透 明, 流动性不太好。 The green coffee powder powdery material after supercritical treatment is extracted with 80% (mass fraction) of acetone. The mass to volume ratio of the feed liquid is 1:4, the temperature is 50 °C; the extraction is 4 times, and the extraction time is 1.5. h, the extraction of the extract is more difficult. The extract obtained by extracting acetone with acetone was filtered through a 1 μηι bag filter, and the filtrate was concentrated under reduced pressure at a gas phase temperature of 55 ° C and a vacuum of -0.09 MPa to obtain a paste; the paste was further 60 °C, vacuum degree -0.09 MPa vacuum drying and pulverization to 100 mesh, after the preparation of the green coffee bean extract product 17.1kg; after the product water soluble solution turbid opaque, fluidity is not good.
产品的重量得率为 14.25%; 总绿原酸含量为 46.2%; 5-CQA含 量为 28.6%, 3-CQA含量为 2.08%, 4-CQA含量为 3.56%, 3,4-diCQA 含量为 1.06%, 3,5-diCQA含量为 3.17%, 4,5-diCQA含量为 1.29%, 其他相关同分异构体含量为 6.44%; 咖啡因含量为 1.27%; 产品中异 柳磷、 三唑磷和乐果的农药残留为 0.005 ppm, 溶剂残留为 16.8 ppm。  The product yield was 14.25%; the total chlorogenic acid content was 46.2%; the 5-CQA content was 28.6%, the 3-CQA content was 2.08%, the 4-CQA content was 3.56%, and the 3,4-diCQA content was 1.06. %, 3,5-diCQA content is 3.17%, 4,5-diCQA content is 1.29%, other related isomer content is 6.44%; caffeine content is 1.27%; isoflavin, triazophos in product Peptides have a pesticide residue of 0.005 ppm and a solvent residue of 16.8 ppm.
由本实施例可以看出: 不经过轧片处理原料, 同时在釆用丙酮萃 取后用其他方式过滤萃取液,超临界处理后萃取时, 提取液过滤较困 难; 产品得率没有受到影响, 但是产品水溶后溶解液浑浊不透明; 并 且产品中有效成分含量有所降低,若要得到总绿原酸含量为 50%的提 取物产品, 需要进一步纯化。  It can be seen from the present embodiment that the raw material is not subjected to the processing of the pulverized sheet, and the extract is filtered by other methods after the extraction with acetone, and the extraction liquid is difficult to be extracted after the supercritical treatment; the yield of the product is not affected, but the product After the water is dissolved, the solution is turbid and opaque; and the content of the active ingredient in the product is lowered. To obtain an extract product having a total chlorogenic acid content of 50%, further purification is required.
对比例 1 Comparative example 1
称取 120 kg绿咖啡豆原料, 检测原料总酸含量为 6.7%, 设置水 占原料质量的 30%,在 50°C条件下经水加湿软化处理 15min后轧片, 轧片机设置片厚为 0.3 mm。  Weigh 120 kg of green coffee beans, and test the total acid content of the raw materials to be 6.7%. Set the water to 30% of the raw material quality. After 50 minutes of water softening and softening treatment for 15 minutes, the sheet thickness is set. 0.3 mm.
将轧片后的原料釆用静态和动态萃取相结合的工艺进行超临界 处理: 静态萃取压力为 12 MPa, 萃取时间为 30min; 动态萃取压力 为 30 MPa, 萃取时间为 3h; 静动态萃取的萃取温度均为 78°C ; 动态 萃取时,溶媒 C02与轧片后绿咖啡豆原料的质量比为 10:1 ; 二氧化碳 超临界处理, 釆用两级解析: 一级解析压力为 10 MPa, 二级解析压 力为 6 MPa, 两级解析温度均为 40°C。 二氧化碳流量为 1400 L/h。 The raw material after rolling is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 12 MPa, extraction time is 30 min; dynamic extraction pressure is 30 MPa, extraction time is 3 h; static and dynamic extraction extraction The temperature is 78 °C. When the dynamic extraction, the mass ratio of the solvent C0 2 to the green coffee bean raw material after rolling is 10:1; the carbon dioxide supercritical treatment, the two-stage analytical analysis: the first-stage analytical pressure is 10 MPa, two The stage analytical pressure is 6 MPa, and the two-stage analytical temperature is 40 °C. The carbon dioxide flow rate is 1400 L/h.
超临界处理后的绿咖啡豆轧片原料, 用 70% (质量分数)的乙醇 萃取, 料液质量体积比为 1:4, 温度 50°C ; 萃取 4次, 每次萃取的时 间均为 1.5h。 The green coffee bean raw material after supercritical treatment is extracted with 70% (mass fraction) ethanol, the mass to volume ratio of the feed liquid is 1:4, the temperature is 50 ° C; the extraction is 4 times, each time of extraction The interval is 1.5h.
将釆用乙醇萃取得到的萃取液, 减压浓缩无溶剂后进行稀释, 稀 释液用过滤精度为 30 KDa的陶瓷膜过滤, 过滤时的温度为 35°C ; 过 滤精制后, 滤液在气相温度 55°C、 真空度 -0.096 MPa的条件下减压 浓缩得到膏状物; 膏状物再于 50°C、 真空度 -0.096 MPa下经过真空 干燥并粉碎至 80目, 调配后得到绿咖啡豆提取物产品 11.28 kg; 产 品水溶后溶解液澄清透明, 流动性好。  The extract obtained by extraction with ethanol was concentrated under reduced pressure without solvent, and the dilution was filtered through a ceramic membrane having a filtration accuracy of 30 KDa, and the temperature at the filtration was 35 ° C. After filtration and purification, the filtrate was at a gas phase temperature of 55. °C, vacuum degree -0.096 MPa, concentrated under reduced pressure to obtain a paste; the paste was vacuum dried at 50 ° C, vacuum -0.096 MPa and pulverized to 80 mesh, after blending to obtain green coffee bean extract The product is 11.28 kg; the solution is clear and transparent after water-soluble, and the fluidity is good.
产品的重量得率为 9.41%; 总绿原酸含量为 56.7%; 5-CQA含量 为 34.8%, 3-CQA含量为 2.55%, 4-CQA含量为 4.37%, 3,4-diCQA 含量为 1.3%, 3,5-diCQA含量为 3.89%, 4,5-diCQA含量为 1.59%, 其他相关同分异构体含量为 8.2%; 咖啡因含量为 1.25%; 产品中异 柳磷、 三唑磷和乐果的农药残留为 0.005 ppm, 溶剂残留为 26.8 ppm。  The product yield was 9.41%; the total chlorogenic acid content was 56.7%; the 5-CQA content was 34.8%, the 3-CQA content was 2.55%, the 4-CQA content was 4.37%, and the 3,4-diCQA content was 1.3. %, 3,5-diCQA content is 3.89%, 4,5-diCQA content is 1.59%, other related isomer content is 8.2%; caffeine content is 1.25%; iso-phosphorus, triazophos in product Peptides have a pesticide residue of 0.005 ppm and a solvent residue of 26.8 ppm.
由本对比例可以看出: 在超临界处理的过程中, 静动态萃取的萃 取温度若较高时, 可以达到对咖啡豆中咖啡因、 农药的去除效果, 但 是产品的重量得率降低得较多。  It can be seen from the comparison of the above: In the process of supercritical treatment, if the extraction temperature of static and dynamic extraction is higher, the removal effect of caffeine and pesticide in coffee beans can be achieved, but the weight yield of the product is reduced more. .
对比例 2 Comparative example 2
称取 120 kg绿咖啡豆原料, 检测原料总酸含量为 6.7%, 设置水 占原料质量的 30%,在 50°C条件下经水加湿软化处理 15min后轧片, 轧片机设置片厚为 0.3 mm。  Weigh 120 kg of green coffee beans, and test the total acid content of the raw materials to be 6.7%. Set the water to 30% of the raw material quality. After 50 minutes of water softening and softening treatment for 15 minutes, the sheet thickness is set. 0.3 mm.
将轧片后的原料釆用静态和动态萃取相结合的工艺进行超临界 处理: 静态萃取压力为 12 MPa, 萃取时间为 30min; 动态萃取压力 为 30 MPa, 萃取时间为 3h; 静动态萃取的萃取温度均为 26°C ; 动态 萃取时,溶媒 C02与轧片后绿咖啡豆原料的质量比为 10:1 ; 二氧化碳 超临界处理, 釆用两级解析: 一级解析压力为 10 MPa, 二级解析压 力为 6 MPa, 两级解析温度均为 35°C。 二氧化碳流量为 1200 L/h。 The raw material after rolling is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 12 MPa, extraction time is 30 min; dynamic extraction pressure is 30 MPa, extraction time is 3 h; static and dynamic extraction extraction The temperature is 26 °C; when the dynamic extraction, the mass ratio of the solvent C0 2 to the green coffee bean raw material after rolling is 10:1; the carbon dioxide supercritical treatment, the two-stage analytical analysis: the first-stage analytical pressure is 10 MPa, two The stage analytical pressure is 6 MPa, and the two-stage analytical temperature is 35 °C. The carbon dioxide flow rate is 1200 L/h.
超临界处理后的绿咖啡豆轧片原料, 用 70% (质量分数)的乙醇 萃取, 料液质量体积比为 1:4, 温度 50°C ; 萃取 4次, 每次萃取的时 间均为 1.5h。 The green coffee bean raw material after supercritical treatment is extracted with 70% (mass fraction) ethanol, the mass to volume ratio of the feed liquid is 1:4, the temperature is 50 ° C; the extraction is 4 times, each time of extraction The interval is 1.5h.
将釆用乙醇萃取得到的萃取液, 减压浓缩无溶剂后进行稀释, 稀 释液用过滤精度为 30 KDa的陶瓷膜过滤, 过滤时的温度为 35°C ; 过 滤精制后, 滤液在气相温度 55°C、 真空度 -0.096 MPa的条件下减压 浓缩得到膏状物; 膏状物再于 50°C、 真空度 -0.096 MPa下经过真空 干燥并粉碎至 80目, 调配后得到绿咖啡豆提取物产品 16.1 kg; 产品 水溶后溶解液澄清透明, 流动性好。  The extract obtained by extraction with ethanol was concentrated under reduced pressure without solvent, and the dilution was filtered through a ceramic membrane having a filtration accuracy of 30 KDa, and the temperature at the filtration was 35 ° C. After filtration and purification, the filtrate was at a gas phase temperature of 55. °C, vacuum degree -0.096 MPa, concentrated under reduced pressure to obtain a paste; the paste was vacuum dried at 50 ° C, vacuum -0.096 MPa and pulverized to 80 mesh, after blending to obtain green coffee bean extract The product is 16.1 kg; the solution is clear and transparent after water-soluble, and the fluidity is good.
产品的重量得率为 13.4%; 总绿原酸含量为 43.7%; 5-CQA含量 为 26.6%, 3-CQA含量为 1.97%, 4-CQA含量为 3.36%, 3,4-diCQA 含量为 1.01%, 3,5-diCQA含量为 3.0%, 4,5-diCQA含量为 1.22%, 其他相关同分异构体含量为 6.54%; 咖啡因含量为 8.69%; 产品中异 柳磷、 三唑磷和乐果的农药残留为 4.2 ppm, 溶剂残留为 35.6 ppm。  The weight yield of the product was 13.4%; the total chlorogenic acid content was 43.7%; the 5-CQA content was 26.6%, the 3-CQA content was 1.97%, the 4-CQA content was 3.36%, and the 3,4-diCQA content was 1.01. %, 3,5-diCQA content is 3.0%, 4,5-diCQA content is 1.22%, other related isomer content is 6.54%; caffeine content is 8.69%; isoflavin, triazophos in product Peptides have a pesticide residue of 4.2 ppm and a solvent residue of 35.6 ppm.
由本对比例可以看出: 在超临界处理的过程中, 静动态萃取的萃 取温度若较低时,去除咖啡因与农药的效果较差,造成产品中咖啡因、 农药残留较高; 产品的得率虽没有太大影响, 但产品中有效成分的含 量有所降低。  It can be seen from the comparison of the above: In the process of supercritical treatment, if the extraction temperature of static and dynamic extraction is low, the effect of removing caffeine and pesticide is poor, resulting in high caffeine and pesticide residues in the product; Although the rate does not have much influence, the content of active ingredients in the product is reduced.
对比例 3 Comparative example 3
称取 120 kg绿咖啡豆原料, 检测原料总酸含量为 6.7%, 设置水 占原料质量的 30%,在 55°C条件下经水加湿软化处理 17min后轧片, 轧片机设置片厚为 0.2mm。  Weigh 120 kg of green coffee beans and test the total acid content of the raw materials to be 6.7%. The water should be 30% of the quality of the raw materials. After 55 minutes of water softening and softening treatment, the chips are rolled and the thickness of the rolling mill is set. 0.2mm.
将轧片后的原料釆用静态和动态萃取相结合的工艺进行超临界 处理: 静态萃取压力为 12 MPa, 萃取时间为 30min; 动态萃取压力 为 30 MPa, 萃取时间为 3h; 静动态萃取的萃取温度均为 100°C ; 动 态萃取时, 溶媒 C02与轧片后绿咖啡豆原料的质量比为 20:1 ; 二氧化 碳超临界处理, 釆用两级解析: 一级解析压力为 10 MPa, —级解析 温度为 85 °C ; 二级解析压力为 6 MPa, 二级解析温度为 70°C。 二氧 化碳流量为 1300 L/h。 超临界处理后的绿咖啡豆轧片原料, 用 70% (质量分数)的乙醇 萃取, 料液质量体积比为 1 :4, 温度 50°C ; 萃取 4次, 每次萃取的时 间均为 1.5h。 The raw material after rolling is supercritically treated by a combination of static and dynamic extraction: static extraction pressure is 12 MPa, extraction time is 30 min; dynamic extraction pressure is 30 MPa, extraction time is 3 h; static and dynamic extraction extraction The temperature is 100 °C; when the dynamic extraction, the mass ratio of the solvent C0 2 to the green coffee bean raw material after rolling is 20:1; the carbon dioxide supercritical treatment, the two-stage analytical analysis: the first-stage analytical pressure is 10 MPa, The analytical temperature is 85 °C; the secondary analytical pressure is 6 MPa, and the secondary analytical temperature is 70 °C. The carbon dioxide flow rate is 1300 L/h. The green coffee bean raw material after supercritical treatment is extracted with 70% (mass fraction) ethanol, the mass to volume ratio of the feed liquid is 1:4, the temperature is 50 ° C; the extraction is 4 times, and the extraction time is 1.5. h.
将釆用乙醇萃取得到的萃取液, 减压浓缩无溶剂后进行稀释, 稀 释液用过滤精度为 30 KDa的陶瓷膜过滤, 过滤时的温度为 35°C ; 过 滤精制后, 滤液在气相温度 55 °C、 真空度 -0.096 MPa的条件下减压 浓缩得到膏状物; 膏状物再于 50°C、 真空度 -0.096 MPa下经过真空 干燥并粉碎至 80目, 调配后得到绿咖啡豆提取物产品 15.9 kg; 产品 水溶后溶解液澄清透明, 流动性好。  The extract obtained by extraction with ethanol was concentrated under reduced pressure without solvent, and the dilution was filtered through a ceramic membrane having a filtration accuracy of 30 KDa, and the temperature at the filtration was 35 ° C. After filtration and purification, the filtrate was at a gas phase temperature of 55. °C, vacuum degree -0.096 MPa, concentrated under reduced pressure to obtain a paste; the paste was vacuum dried at 50 ° C, vacuum -0.096 MPa and pulverized to 80 mesh, after blending to obtain green coffee bean extract The product is 15.9 kg; the solution is clear and transparent after water-soluble, and the fluidity is good.
产品的重量得率为 13.25%; 总绿原酸含量为 40.8%; 5-CQA含 量为 25.3%, 3-CQA含量为 1.84%, 4-CQA含量为 3.14%, 3,4-diCQA 含量为 0.94%, 3,5-diCQA含量为 2.8%, 4,5-diCQA含量为 1.14%, 其他相关同分异构体含量为 5.64%; 咖啡因含量为 1.32%; 产品中异 柳磷、 三唑磷和乐果的农药残留为 0.008 ppm, 溶剂残留为 45.8 ppm。  The product yield was 13.25%; the total chlorogenic acid content was 40.8%; the 5-CQA content was 25.3%, the 3-CQA content was 1.84%, the 4-CQA content was 3.14%, and the 3,4-diCQA content was 0.94. %, 3,5-diCQA content is 2.8%, 4,5-diCQA content is 1.14%, other related isomer content is 5.64%; caffeine content is 1.32%; isoflavin, triazophos in product Peptides have a pesticide residue of 0.008 ppm and a solvent residue of 45.8 ppm.
由本对比例可以看出: 在超临界处理的过程中, 静动态萃取的萃 取温度若较高, 并且解析温度也较高时, 有效成分的含量损失较大, 即有效成分含量较低。  It can be seen from the present comparison that in the process of supercritical treatment, if the extraction temperature of the static and dynamic extraction is high, and the analytical temperature is also high, the content of the active ingredient is largely lost, that is, the content of the active ingredient is low.
虽然,上文中已经用一般性说明及具体实施方案对本发明作了详 尽的描述, 但在本发明基础上, 可以对之作一些修改或改进, 这对本 领域技术人员而言是显而易见的。 因此, 在不偏离本发明精神的基础 上所做的这些修改或改进, 均属于本发明要求保护的范围。 工业实用性  Although the present invention has been described in detail with reference to the preferred embodiments of the present invention, it will be apparent to those skilled in the art. Therefore, such modifications or improvements made without departing from the spirit of the invention are intended to be within the scope of the invention. Industrial applicability
本发明提供一种绿咖啡豆提取物的生产方法, 包括: 将绿咖啡豆 原料进行二氧化碳超临界处理, 然后釆用有机溶剂萃取, 即得。 生产 得到的绿咖啡豆提取物产品, 主要含有 5-咖啡酰奎宁酸 28~37%, 总 绿原酸 45~60%, 具有抗氧化、 抗病毒、 抗癌、 抑菌或消脂等药理活 性。  The invention provides a method for producing a green coffee bean extract, which comprises: subjecting a green coffee bean raw material to supercritical treatment of carbon dioxide, and then extracting with an organic solvent, that is, obtaining. The obtained green coffee bean extract product mainly contains 28-37% of 5-caffeoylquinic acid and 45~60% of total chlorogenic acid, and has pharmacological effects such as anti-oxidation, anti-virus, anti-cancer, antibacterial or cellulite. active.

Claims

权 利 要 求 书 claims
1、 一种绿咖啡豆提取物的生产方法, 包括: 将绿咖啡豆原料进 行二氧化碳超临界处理, 然后釆用有机溶剂萃取, 即得。 1. A method for producing green coffee bean extract, including: subjecting green coffee bean raw materials to carbon dioxide supercritical treatment, and then extracting them with organic solvents to obtain the green coffee bean extract.
2、 根据权利要求 1所述的绿咖啡豆提取物的生产方法, 其特征 在于, 所述二氧化碳超临界处理, 包括静态萃取、 动态萃取和两级解 析; 静态萃取和动态萃取的萃取温度均为 30~60°C ; 静态萃取的萃取 温度优选 30~50°C , 动态萃取的萃取温度优选 45~60°C; 2. The production method of green coffee bean extract according to claim 1, characterized in that the carbon dioxide supercritical treatment includes static extraction, dynamic extraction and two-stage analysis; the extraction temperatures of both static extraction and dynamic extraction are 30~60°C; the extraction temperature for static extraction is preferably 30~50°C, and the extraction temperature for dynamic extraction is preferably 45~60°C;
两级解析的解析温度均为 30~50°C ; 当两级解析的温度不相同 时, 一级解析温度优选 40~50°C , 二级解析温度优选 30~35°C ; 当两 级解析的温度相同时, 解析温度均优选 35~45°C。 The desorption temperatures of the two-stage analysis are both 30~50°C; when the temperatures of the two-stage analysis are different, the first-stage analysis temperature is preferably 40~50°C, and the second-stage analysis temperature is preferably 30~35°C; when the two-stage analysis When the temperatures are the same, the desorption temperature is preferably 35~45°C.
3、 根据权利要求 2所述的绿咖啡豆提取物的生产方法, 其特征 在于, 所述静态萃取中, 萃取压力为 8~12 MPa, 萃取时间为 20~30 分钟; 3. The production method of green coffee bean extract according to claim 2, characterized in that, in the static extraction, the extraction pressure is 8~12 MPa, and the extraction time is 20~30 minutes;
所述动态萃取中,萃取压力为 21~30 MPa,萃取时间为 3~7小时, 二氧化碳与绿咖啡豆原料的质量比为 10: 1~70: 1; In the dynamic extraction, the extraction pressure is 21~30 MPa, the extraction time is 3~7 hours, and the mass ratio of carbon dioxide to green coffee bean raw materials is 10: 1~70: 1;
所述两级解析中, 一级解析压力为 7.5~10 MPa, 二级解析压力 为 4-6 MPa。 In the two-stage analysis, the first-level analysis pressure is 7.5~10 MPa, and the second-level analysis pressure is 4-6 MPa.
4、 根据权利要求 1~3任意一项所述的绿咖啡豆提取物的生产方 法, 其特征在于, 所述二氧化碳超临界处理, 其中二氧化碳流量为 1000-1500 L/h。 4. The production method of green coffee bean extract according to any one of claims 1 to 3, characterized in that, in the carbon dioxide supercritical treatment, the carbon dioxide flow rate is 1000-1500 L/h.
5、 根据权利要求 1~4任意一项所述的绿咖啡豆提取物的生产方 法, 其特征在于, 釆用有机溶剂萃取, 条件包括: 绿咖啡豆原料与有 机溶剂的质量体积比为 1 :3~1 :5 ,萃取温度为 40~60°C ,优选 45~50°C ; 萃取 2~5次,每次萃取 1~2小时; 优选萃取 4次,每次萃取 1.5小时。 5. The production method of green coffee bean extract according to any one of claims 1 to 4, characterized in that, an organic solvent is used for extraction, and the conditions include: The mass and volume ratio of the green coffee bean raw material and the organic solvent is 1: 3~1:5, the extraction temperature is 40~60°C, preferably 45~50°C; 2 to 5 times of extraction, 1 to 2 hours each time; preferably 4 times of extraction, 1.5 hours each time.
6、 根据权利要求 1或 5所述的绿咖啡豆提取物的生产方法, 其 特征在于, 所述有机溶剂为醇类或酮类溶剂; 所述有机溶剂的含水量 为 20~50%。 6. The method for producing green coffee bean extract according to claim 1 or 5, characterized in that the organic solvent is an alcohol or ketone solvent; the water content of the organic solvent is 20 to 50%.
7、 根据权利要求 6所述的绿咖啡豆提取物的生产方法, 其特征 在于, 所述醇类溶剂为乙醇或异丙醇, 所述酮类溶剂为丙酮。 7. The method for producing green coffee bean extract according to claim 6, wherein the alcohol solvent is ethanol or isopropyl alcohol, and the ketone solvent is acetone.
8、 根据权利要求 1~7任意一项所述的绿咖啡豆提取物的生产方 法, 其特征在于, 在将绿咖啡豆原料进行二氧化碳超临界处理之前, 还包括: 将绿咖啡豆原料轧片。 8. The production method of green coffee bean extract according to any one of claims 1 to 7, characterized in that, before subjecting the green coffee bean raw material to carbon dioxide supercritical treatment, it further includes: rolling the green coffee bean raw material into flakes .
9、 根据权利要求 8所述的绿咖啡豆提取物的生产方法, 其特征 在于, 所述将绿咖啡豆原料轧片, 包括: 绿咖啡豆原料在 50~60°C条 件下经水处理 10~20分钟后轧片;水占绿咖啡豆原料质量的 10~30%, 轧片的片厚为 0.1~0.3 mm。 9. The production method of green coffee bean extract according to claim 8, characterized in that: the green coffee bean raw material is rolled into flakes, including: the green coffee bean raw material is treated with water at 50~60°C for 10 Roll into flakes after ~20 minutes; water accounts for 10~30% of the mass of green coffee beans, and the thickness of the rolled flakes is 0.1~0.3 mm.
10、根据权利要求 1~9任意一项所述的绿咖啡豆提取物的生产方 法, 其特征在于, 在釆用有机溶剂萃取后, 还包括: 将萃取液用陶瓷 膜进行精制处理。 10. The method for producing green coffee bean extract according to any one of claims 1 to 9, characterized in that, after extraction with an organic solvent, it further includes: refining the extraction liquid with a ceramic membrane.
11、 根据权利要求 10所述的绿咖啡豆提取物的生产方法, 其特 征在于, 将萃取液用陶瓷膜进行精制处理, 包括: 将萃取液用过滤精 度为 10~50 KDa的陶瓷膜过滤, 过滤时的温度为 25~35°C。 11. The production method of green coffee bean extract according to claim 10, characterized in that, refining the extraction liquid with a ceramic membrane, including: filtering the extraction liquid with a ceramic membrane with a filtration accuracy of 10 to 50 KDa, The temperature during filtration is 25~35°C.
12、 根据权利要求 10或 11所述的绿咖啡豆提取物的生产方法, 其特征在于, 将萃取液用陶瓷膜进行精制处理后, 再减压浓缩得到膏 状物; 膏状物再经过真空干燥并粉碎, 得到绿咖啡豆提取物产品; 所述减压浓缩的条件包括: 气相温度为 55~65 °C , 真空度为 -0.08-0.1 MPa ; 膏状物真空干燥的温度为 50~60 °C , 真空度为 -0.08-0.1 MPa; 将膏状物粉碎至 80-100目。 12. The production method of green coffee bean extract according to claim 10 or 11, characterized in that, after the extraction liquid is refined with a ceramic membrane, it is concentrated under reduced pressure to obtain a paste; and the paste is then vacuum-processed Dry and crush to obtain a green coffee bean extract product; the conditions for the reduced pressure concentration include: gas phase temperature is 55~65 °C, vacuum degree is -0.08-0.1 MPa; the temperature for vacuum drying of the paste is 50~60 °C, the vacuum degree is -0.08-0.1 MPa; crush the paste to 80-100 mesh.
13、 一种绿咖啡豆提取物, 由权利要求 1~12任意一项所述绿咖 啡豆提取物的生产方法生产得到, 其中含有以下质量百分含量的成 分: 5-咖啡酰奎宁酸为 28~37%, 3-咖啡酰奎宁酸为 2~7%, 4-咖啡酰 奎宁酸为 2~6%, 3,4-二咖啡酰奎宁酸为 0.2~4%, 3,5-二咖啡酰奎宁酸 为 0.2~4%, 4,5-二咖啡酰奎宁酸为 0.15~2%; 所述 5-咖啡酰奎宁酸优 选为 34~37%。 13. A green coffee bean extract produced by the production method of the green coffee bean extract described in any one of claims 1 to 12, which contains the following ingredients in mass percentage: 5-caffeoylquinic acid is 28~37%, 3-caffeoylquinic acid is 2~7%, 4-caffeoylquinic acid is 2~6%, 3,4-dicaffeoylquinic acid is 0.2~4%, 3,5 -Dicaffeoylquinic acid is 0.2~4%, 4,5-dicaffeoylquinic acid is 0.15~2%; the 5-caffeoylquinic acid is preferably 34~37%.
14、 一种绿咖啡豆提取物, 含有以下质量百分含量的成分: 5- 咖啡酰奎宁酸为 28~37%, 3-咖啡酰奎宁酸为 2~7%, 4-咖啡酰奎宁酸 为 2~6% , 3,4-二咖啡酰奎宁酸为 0.2~4% , 3,5-二咖啡酰奎宁酸为 0.2-4%, 4,5-二咖啡酰奎宁酸为 0.15~2%; 所述 5-咖啡酰奎宁酸优选 为 34~37%。 14. A green coffee bean extract containing the following ingredients in mass percentage: 5-caffeoylquinic acid is 28~37%, 3-caffeoylquinic acid is 2~7%, 4-caffeoylquinic acid is Nic acid is 2~6%, 3,4-dicaffeoylquinic acid is 0.2~4%, 3,5-dicaffeoylquinic acid is 0.2-4%, 4,5-dicaffeoylquinic acid is It is 0.15~2%; the 5-caffeoylquinic acid is preferably 34~37%.
15、根据权利要求 13或 14所述的绿咖啡豆提取物,其特征在于, 总绿原酸的质量百分含量为 45~60%, 优选为 54~60%。 15. The green coffee bean extract according to claim 13 or 14, characterized in that the mass percentage of total chlorogenic acid is 45~60%, preferably 54~60%.
16、根据权利要求 13~15任意一项所述的绿咖啡豆提取物, 其特 征在于, 咖啡因的质量百分含量小于 1.5%。 16. The green coffee bean extract according to any one of claims 13 to 15, characterized in that the mass percentage of caffeine is less than 1.5%.
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