WO2015047197A1 - Panneau mural et son procédé de fabrication - Google Patents
Panneau mural et son procédé de fabrication Download PDFInfo
- Publication number
- WO2015047197A1 WO2015047197A1 PCT/SG2014/000457 SG2014000457W WO2015047197A1 WO 2015047197 A1 WO2015047197 A1 WO 2015047197A1 SG 2014000457 W SG2014000457 W SG 2014000457W WO 2015047197 A1 WO2015047197 A1 WO 2015047197A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- wall panel
- concrete
- fibre
- concrete core
- wall
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title abstract description 9
- 239000000835 fiber Substances 0.000 claims abstract description 60
- 239000012528 membrane Substances 0.000 claims abstract description 54
- 239000004567 concrete Substances 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 27
- 239000011505 plaster Substances 0.000 claims description 14
- 239000004576 sand Substances 0.000 claims description 11
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 10
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 10
- 239000007767 bonding agent Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 8
- 238000005304 joining Methods 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 240000000797 Hibiscus cannabinus Species 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 5
- 239000011398 Portland cement Substances 0.000 claims description 5
- 239000011230 binding agent Substances 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 5
- 239000004568 cement Substances 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 5
- 239000000945 filler Substances 0.000 claims description 5
- 239000011381 foam concrete Substances 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 5
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 5
- 239000011707 mineral Substances 0.000 claims description 5
- 229920000647 polyepoxide Polymers 0.000 claims description 5
- 229920000642 polymer Polymers 0.000 claims description 5
- -1 polypropylene Polymers 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 5
- 238000007788 roughening Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 description 14
- 239000011449 brick Substances 0.000 description 7
- 238000005452 bending Methods 0.000 description 5
- 239000002131 composite material Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 229920000271 Kevlar® Polymers 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000004761 kevlar Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000011178 precast concrete Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/06—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/07—Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0253—Polyolefin fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
- B32B2262/062—Cellulose fibres, e.g. cotton
- B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/558—Impact strength, toughness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/56—Damping, energy absorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2571/00—Protective equipment
- B32B2571/02—Protective equipment defensive, e.g. armour plates or anti-ballistic clothing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
- E04B5/04—Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. asbestos cement
- E04B5/043—Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. asbestos cement having elongated hollow cores
Definitions
- the present invention relates broadly to a wall panel and method of fabricating the same, particularly to modular precast wall panel system.
- the existing dry wall system uses plasterboard installed on a grid of steel or aluminium tracks and studs.
- the relatively high cost is the limitation in using the dry wall system.
- a precast hollow core wall offers a cheaper alternative to the dry wall system but weight is the limitation.
- the heavy weight of the wall reduces productivity and safety, increases damage and wastage, and impedes adjustability and hence accuracy of installation.
- both the dry wall and hollow core wall can only be erected to limited heights without lintels and their surface strength for anchorage is also low.
- the limitation in height makes the use of these two wall systems very unproductive and expensive for high walls.
- the low surface anchorage strength also limits the installation of heavy fixtures on the wall. This is particularly the case in the construction of industrial buildings where headroom is high and heavy fixtures are installed onto the walls.
- US 2008/01 15442 Al discloses a composite sandwich wall panel that constitutes of two fine sand gypsum or concrete panels with polystyrene panel disposed at the centre. Although this wall system is light, it has limitation in height. Furthermore, the use of the polystyrene panel, which is a fire hazard material, precludes the use of the wall panel as fire rated walls.
- the existing light modular wall panels cannot be erected to greater heights productively without the need of lintels, and have weak surface strength for installation of heavier fixtures.
- Embodiments of the present invention provide a wall panel and method of fabricating the same that seek to address at least one of the above problems.
- a wall panel comprising a concrete core having opposing front and back faces and opposing side face; and a fibre membrane bonded to each of the front and back faces.
- a method for fabricating a wall panel comprising the steps of providing a concrete core having opposing front and back faces and opposing side face;, and bonding a fibre membrane bonded to each of the front and back faces.
- FIG. 1 shows a schematic sectional diagram illustrating modular fibre-concrete-fibre (FCF) sandwich wall panel according to an example embodiment.
- FCF modular fibre-concrete-fibre
- Figure 2 shows a schematic 3 -dimensional diagram of the modular FCF sandwich wall panel of Figure 1.
- Figure 3 shows a flow-chart illustrating a method for fabricating a wall panel, according to an example embodiment.
- Embodiments of the present invention seek to meet the need of a lightweight precast wall panel, a high precast wall panel and a wall panel with high anchorage strength in building construction.
- Providing a lightweight wall panel increases safety, productivity, ease of adjustment for accuracy and reduces damage and wastage.
- a high wall panel eliminates the need for lintels and greatly increases the productivity reducing construction time significantly.
- the present invention relates to a sandwich wall panel comprising two layers of fibre membrane, each bonded on opposite faces of a precast wall core.
- the fibre membrane can be made of any fibre that has sufficient modulus and tensile strength and can be meshed into a membrane.
- the precast wall panel can be any panel that is made of concrete or other suitable materials with sufficient strength and durability.
- the sandwich wall panel of example embodiments of the present invention has the advantage of high bending strength and surface strength catering to the need of higher and thinner panels with good anchorage on the wall face to address the shortcomings of the current wall systems.
- the agent to bond the membrane to the precast wall core can be combined with fine sand if bonding with plaster or skim coat is required.
- FIGS 1 and 2 show a schematic sectional diagram and a schematic 3-dimensional diagram respectively, illustrating a wall panel 100 according to an example embodiment.
- the wall panel 100 comprises a precast wall core 102, with hollow sections or cores 104 in this embodiment. However it is noted that no hollow cores may be provided in different embodiments.
- a layer of fibre membrane 106 is bonded on the back face 108 of the wall core 102, and one layer of fibre membrane 110 is bonded on the front face 1 12 of the wall core 102.
- the wall panel 100 which may also be described as a modular wall panel, can have a height that may vary from very small to around 6000mm, with one preferred height being about 3000mm.
- a width of about 600mm and thicknesses of about 70mm, about 90mm or about 100mm are preferred examples, but notwithstanding, the overall size of the wall panel in different embodiments can vary according to specific functional requirements of particular buildings, as will be appreciated by a person skilled in the art.
- Side faces 1 14, 116 of the wall panel 100 are free from fibre membrane, i.e. at the side faces 1 14, 116, the surfaces of the precast wall core 102 are exposed. This facilitates the joining of adjacent wall panels 100 during construction of a wall, for example a partition wall.
- the side faces 1 14, 1 16 may comprise structures for facilitating the joining of the wall panels 100, such as mating ridges 1 15 for corresponding grooves (compare 117) in the side face of an adjacent wall panel, or vice versa.
- the precast wall core 102 can be made of a material with compressive strength ranging from about 2 MPa to about 50 MPa in some example embodiments, and with elastic modulus ranging from about 5 GPa to about 100 GPa.
- the compressive strength and elastic modulus of the material in composite action with the fibre membranes 106, 110 provide the improved strength to the sandwich wall panel to resist the bending forces the wall is subjected to during handling, installation and in service, in particular when provided in larger heights.
- the compressive strength of the material also advantageously provides the necessary strength to the wall panel 100 to resist axial load during handling, installation and in service.
- the material also provides the strength for anchorage of fixtures, which may be further enhanced by the bonded fibre membranes 106, 1 10.
- the material of the precast wall core 102 can be concrete made using Ordinary Portland cement (OPC) or other binders, and fillers that constitute fine and/or coarse natural, synthetic or recycled normal or lightweight aggregates. Autoclaved aerated or foamed concrete can also be used to form the precast wall core in different embodiments.
- the precast wall core 102 can be either cast using form works or can be extruded using slip forms with the concrete. Any other materials suitable for use in e.g. partition walls with the material properties stated above can also be used to form the precast wall core in different embodiments.
- the precast concrete core may be fabricated using techniques understood in the art, and may for example be fabricating using the method and apparatus as described in published PCT application WO20071 14795 Al.
- the fibre membranes 106, 1 10 for the sandwich wall panel 100 can be made from fibres of glass, carbon, polyvinyl alcohol (PVA), polypropylene, Kevlar kenaf (natural fibre) or other materials, weaved in a regular or random orientation.
- the fibre can be continuous in length or chopped into small strands, in which case the membrane is sometimes referred to as chopped strand mat.
- the tensile strength of the fibre membranes 106, 110 is dependent on the height of the wall panel 102, which may also be referred to as the length of the wall panel depending on its orientation, for example during transportation of the wall panel).
- fibre membranes 106, 1 10 with mass ranging from about 5 g/m 2 to about 50 g/m 2 can be used for an about 3 metres long wall panel 100
- fibre membranes 106, 110 with mass ranging from about 20 g/m 2 to about 200 g/m 2 can be used for an about 6 metres long wall panel 100.
- the tensile strength and elastic modulus of the fibre ranges from about 20 to about 3000 MPa and about 50 GPa to about 1000 GPa respectively.
- the tensile strength and elastic modulus, in combination with the bonding agent, and in composite action with the precast wall core 102, advantageously provide the necessary strength to the sandwich wall panel 100 to resist bending during handling, installation and in service.
- the agent to bond the fibre membranes 106, 110 onto the front and back faces 1 12, 108 of the precast wall core 102 can be made from epoxy resin, or any polymer, mineral or cement based material.
- the agent can be premixed with fine sand of size between about 0.5mm and about 1.5mm, for example to facilitate plaster or skim coating.
- the bonding process of the fibre membranes 106, 110 onto the precast wall core 102 in one example embodiment segregates the fine sand to the top surface leaving the interface between the precast wall core and the fibre membranes 106, 110 substantially free of any fine sand.
- the fine sand at the top surface of the membranes 106, 110 preferably prepares the surface of the sandwich wall panel 100 for plaster or skim coat to adhere thereto.
- premixing of the bonding agent with fine sand or the like is optional and will e.g. not typically be used if the wall surface does not require finishing with plaster or skim coat, or if the plaster and skim coat can adhere onto the fully set bonding agent used in various embodiments.
- the bonding agent preferably strongly bonds the fibre membranes 106, 110 onto the precast wall core 102 to effect composite action of the fibre-concrete-fibre.
- the bonding agent advantageously serves to sufficiently bond the fibre membranes 106 110 onto the faces 108, 1 12 of the precast wall core 102 to facilitate the composite action of the fibre membranes 106, 1 10 and the concrete of the precast wall core 102 in resisting bending actions or forces.
- the fibre membranes 106, 110 in addition to providing flexural strength to the sandwich wall panel 102, can advantageously ads other benefiting features to the wall system. Thinner and taller walls are possible with the fibre membrane. Also, the fibre membrane can enhance the wall surface performance, increasing anchorage strength and reducing permeation of fluids into the wall. Impact and cracking resistances can also be greatly enhanced with the fibre membrane. Safety during handling and installation can be greatly enhanced while damages are significantly reduced with the use of fibre membrane in example embodiments of the present invention.
- the sandwich wall panel is suitable for indoor and outdoor applications in example embodiments.
- a wall panel comprises a concrete core having opposing front and back faces and opposing side face; and a fibre membrane bonded to each of the front and back faces.
- the concrete core may be precast.
- the side surfaces of the concrete core may be exposed.
- the side surfaces may comprise structures for joining of the wall panel to another wall panel.
- the concrete core may comprise one or..more hollow sections or cores.
- An external surface of or at each of the fibre membranes may be roughened for facilitating plaster or skim coating.
- the external surface may comprise particles such as sand particles.
- the wall panel may further comprise a plaster or skim coating on each of the fibre membranes.
- a height of the wall panel may be in a range up to about 6000mm, and preferably about 3000mm.
- a width of the wall panel may be about 600mm.
- a thickness of the wall panel may be in a range from about 70mm to about 100mm.
- the fibre membranes may comprise one or more of a group consisting of fibres of glass, carbon, polyvinyl alcohol (PVA), polypropylene, kenaf (natural fibre) and other materials, weaved in a regular or random orientation.
- PVA polyvinyl alcohol
- Ppropylene polypropylene
- kenaf natural fibre
- a bonding agent bonding the fibre membranes to the front and back faces of the concrete core may comprise one or more of a group consisting of epoxy resin, a polymer based material, a mineral based material and a cement based material.
- the concrete core may comprise one or more of a group consisting of concrete made using Ordinary Portland cement (OPC) or other binders, and fillers that constitute fine and/or coarse natural, synthetic or recycled normal or lightweight aggregates, and autoclaved aerated or foamed concrete.
- OPC Ordinary Portland cement
- the wall panel may be prefabricated.
- Figure 3 shows a flow-chart 300 illustrating a method for fabricating a wall panel, according to an example embodiment.
- a concrete core having opposing front and back faces and opposing side face is provided.
- a fibre membrane is bonded bonded to each of the front and back faces.
- Providing the conrete core may comprise precasting the concrete core.
- the method may comprise leaving the side surfaces of the concrete core exposed.
- the method may comprise forming structures on the side surfaces for joining of the wall panel to another wall panel.
- the method may comprise providing one or more hollow sections or cores in the concrete core.
- the method may comprise roughening an external surface of or at each of the fibre membranes for facilitating plaster or skim coating.
- the method may comprise providing particles such as sand particles at the external surface.
- the method may further comprise providing a plaster or skim coating on each of the fibre membranes.
- a height of the wall panel may be in a range up to about 6000mm, and preferably about 3000mm.
- a width of the wall panel may be about 600mm.
- a thickness of the wall panel may be in a range from about 70mm to about 100mm.
- the fibre membranes may comprise one or more of a group consisting of fibres of glass, carbon, polyvinyl alcohol (PVA), polypropylene, kenaf (natural fibre) and other materials, weaved in a regular or random orientation.
- PVA polyvinyl alcohol
- Ppropylene polypropylene
- kenaf natural fibre
- a bonding agent bonding the fibre membranes to the front and back faces of the concrete core may comprise one or more of a group consisting of epoxy resin, a polymer based material, a mineral based material and a cement based material.
- the concrete core may comprise one or more of a group consisting of concrete made using Ordinary Portland cement (OPC) or other binders, and fillers that constitute fine and/or coarse natural, synthetic or recycled normal or lightweight aggregates, and autociaved aerated or foamed concrete.
- OPC Ordinary Portland cement
- the wall panel may be prefabricated.
- the fibre membrane reduces warping of the precast wall core due to drying shrinkage during the curing period in the production. This results in flat wall and greatly minimises the incident of out-of-alignment or non-flushed finish between walls after installation.
- the fibre membrane reduces warping of the precast wall core due to drying shrinkage and thermal movements after installation and during service. This minimises cracking at the face and joints of the walls as well as cracking of the plaster or skim coat.
- Wall panels according to example embodiments can be used as internal and external partitions in buildings. They can serve to replace the brick wall that may be outmoded soon due to its labour intensive and low productivity installation. Production of bricks is also highly energy inefficient and causes pollution of the environment. Wall panels according to example embodiments can also be technically and economically superior to the current available wall systems that are used in lieu of brick walls.
- FCF sandwich wall panel can also be designed for good impact and blast resistance that can help to minimize damage to neighboring structures and humans during accidents or hazards such as a bomb blast.
- the wall panels according to example embodiments can also be used in defence applications.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Textile Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
Panneau mural et son procédé de fabrication. Ce panneau mural comprend un noyau de béton ayant des faces avant et arrière opposées et des faces latérales opposées, et une membrane fibreuse liée à chacune des faces avant et arrière.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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SG11201601417WA SG11201601417WA (en) | 2013-09-30 | 2014-09-29 | Wall panel and method of fabricating the same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201361884205P | 2013-09-30 | 2013-09-30 | |
US61/884,205 | 2013-09-30 |
Publications (1)
Publication Number | Publication Date |
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WO2015047197A1 true WO2015047197A1 (fr) | 2015-04-02 |
Family
ID=52744125
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SG2014/000457 WO2015047197A1 (fr) | 2013-09-30 | 2014-09-29 | Panneau mural et son procédé de fabrication |
Country Status (2)
Country | Link |
---|---|
SG (1) | SG11201601417WA (fr) |
WO (1) | WO2015047197A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105064602A (zh) * | 2015-09-11 | 2015-11-18 | 吴耀荣 | 一种改良夹芯彩钢板及其制造和施工方法 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3284980A (en) * | 1964-07-15 | 1966-11-15 | Paul E Dinkel | Hydraulic cement panel with low density core and fiber reinforced high density surface layers |
US3449879A (en) * | 1965-09-27 | 1969-06-17 | Ici Ltd | Building panel with foam layer and methods of connecting and attaching the panel |
DE2854228A1 (de) * | 1978-12-15 | 1980-06-19 | Ytong Ag | Gasbeton-bauteil sowie verfahren zu seiner herstellung |
US6787486B1 (en) * | 1998-08-26 | 2004-09-07 | Consolidated Minerals, Inc. | Backerboard sheet including aerated concrete core |
US6941720B2 (en) * | 2000-10-10 | 2005-09-13 | James Hardie International Finance B.V. | Composite building material |
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2014
- 2014-09-29 WO PCT/SG2014/000457 patent/WO2015047197A1/fr active Application Filing
- 2014-09-29 SG SG11201601417WA patent/SG11201601417WA/en unknown
Patent Citations (5)
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US3284980A (en) * | 1964-07-15 | 1966-11-15 | Paul E Dinkel | Hydraulic cement panel with low density core and fiber reinforced high density surface layers |
US3449879A (en) * | 1965-09-27 | 1969-06-17 | Ici Ltd | Building panel with foam layer and methods of connecting and attaching the panel |
DE2854228A1 (de) * | 1978-12-15 | 1980-06-19 | Ytong Ag | Gasbeton-bauteil sowie verfahren zu seiner herstellung |
US6787486B1 (en) * | 1998-08-26 | 2004-09-07 | Consolidated Minerals, Inc. | Backerboard sheet including aerated concrete core |
US6941720B2 (en) * | 2000-10-10 | 2005-09-13 | James Hardie International Finance B.V. | Composite building material |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105064602A (zh) * | 2015-09-11 | 2015-11-18 | 吴耀荣 | 一种改良夹芯彩钢板及其制造和施工方法 |
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