WO2015045847A1 - Movable sheave support structure for stepless transmission, and driven pulley device with same - Google Patents

Movable sheave support structure for stepless transmission, and driven pulley device with same Download PDF

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Publication number
WO2015045847A1
WO2015045847A1 PCT/JP2014/073767 JP2014073767W WO2015045847A1 WO 2015045847 A1 WO2015045847 A1 WO 2015045847A1 JP 2014073767 W JP2014073767 W JP 2014073767W WO 2015045847 A1 WO2015045847 A1 WO 2015045847A1
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Prior art keywords
sheave
boss
movable sheave
fixed
movable
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PCT/JP2014/073767
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French (fr)
Japanese (ja)
Inventor
今井 隆敏
真希 橋本
弘司 米山
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株式会社エクセディ
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Priority to CN201480049750.6A priority Critical patent/CN105531504A/en
Publication of WO2015045847A1 publication Critical patent/WO2015045847A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H9/00Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members
    • F16H9/02Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion
    • F16H9/04Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes
    • F16H9/12Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members
    • F16H9/16Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members using two pulleys, both built-up out of adjustable conical parts
    • F16H9/18Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members using two pulleys, both built-up out of adjustable conical parts only one flange of each pulley being adjustable
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/32Friction members
    • F16H55/52Pulleys or friction discs of adjustable construction
    • F16H55/56Pulleys or friction discs of adjustable construction of which the bearing parts are relatively axially adjustable
    • F16H55/563Pulleys or friction discs of adjustable construction of which the bearing parts are relatively axially adjustable actuated by centrifugal masses

Definitions

  • the present invention relates to a movable sheave support structure, and in particular, a movable for a continuously variable transmission for supporting a movable sheave opposed to a fixed sheave and movable in an axial direction with respect to the fixed sheave on a rotating shaft.
  • the present invention relates to a sheave support structure.
  • the present invention also relates to a driven pulley device for a continuously variable transmission.
  • a belt type continuously variable transmission is employed (for example, Patent Document 1).
  • This continuously variable transmission includes a drive pulley fixed to the crankshaft of the engine, a driven pulley, and a belt that is stretched between these pulleys.
  • Each of the drive pulley and the driven pulley has a fixed sheave and a movable sheave that is disposed to face the fixed sheave and is movable in the axial direction.
  • the driven pulley device has a driven pulley and a centrifugal clutch.
  • the driven pulley has a fixed sheave and a movable sheave.
  • the fixed sheave is fixed to one end of a cylindrical fixed sheave boss, and the movable sheave is similarly fixed to one end of the cylindrical movable sheave boss.
  • the movable sheave boss is axially slidably disposed on the outer periphery of the fixed sheave boss.
  • a cam mechanism is provided between the fixed sheave boss and the movable sheave boss.
  • the cam mechanism includes a torque pin fixed to the fixed sheave boss and a cam groove formed on the movable sheave boss. The torque pin is slidably inserted into the cam groove of the movable sheave boss.
  • the driven pulley of the continuously variable transmission has a sliding portion between the torque pin and the cam groove or on the inner peripheral surface of the movable sheave boss. Therefore, in the conventional driven pulley, grease is filled between the sliding portion and the fixed sheave boss and the output shaft that transmits torque to the rear wheel side.
  • a sealing member such as an O-ring or an oil seal is necessary so that the filled grease does not leak, which hinders cost reduction.
  • An object of the present invention is to eliminate the need for grease in a driven pulley of a continuously variable transmission, to suppress slippage of a clutch or the like, and to reduce costs by reducing seal parts.
  • a movable sheave support structure for a continuously variable transmission is arranged to face a fixed sheave and support a movable sheave that is movable in the axial direction with respect to the fixed sheave on a rotating shaft.
  • the structure includes a cylindrical fixed sheave boss, a cylindrical movable sheave boss, a cam mechanism, a resin sheave sliding portion, and a resin cam sliding portion.
  • the fixed sheave boss is fixed to the inner periphery of the fixed sheave.
  • the movable sheave boss is fixed to the inner periphery of the movable sheave and is slidably disposed in the axial direction on the outer periphery of the fixed sheave boss.
  • the cam mechanism is provided on the fixed sheave boss and the movable sheave boss, and applies axial thrust to the movable sheave boss.
  • the resin sheave sliding part constitutes a sliding part between the fixed sheave boss and the movable sheave boss.
  • the resin cam sliding portion constitutes the sliding portion of the cam mechanism.
  • the movable sheave boss is slidably disposed on the outer periphery of the fixed sheave boss, and when the movable sheave boss slides in the axial direction, the distance between the movable sheave and the fixed sheave in the axial direction is increased. Be changed. Further, when the movable sheave boss slides with respect to the fixed sheave boss, an axial thrust is applied to the movable sheave boss by the cam mechanism.
  • the sliding part is composed of a resin sliding part. Therefore, it has the following effects compared to the conventional structure.
  • Sealing members such as O-rings and oil seals can be abolished, the number of parts can be reduced, the number of assembly steps can be reduced, and the cost can be reduced.
  • the movable sheave support structure for a continuously variable transmission is the sliding structure between the fixed sheave boss and the movable sheave boss in the first side support structure. And a sheave sliding resin member that slides with at least one of both bosses.
  • the resin member that slides with at least one of the two bosses is disposed at the sliding portion between the two bosses, the effects such as smooth shifting can be obtained as described above.
  • the resin member for sliding the sheave is fixed to each inner peripheral surface at both axial ends of the movable sheave boss.
  • the movable sheave support structure for a continuously variable transmission is the first side support structure, in which at least one of the fixed sheave boss and the movable sheave boss is a resin. It is formed and configured.
  • both bosses since at least one of both bosses is formed of resin, it is not necessary to provide a resin member different from these both bosses.
  • the movable sheave support structure for a continuously variable transmission is the support structure according to any one of the first to fourth aspects, wherein the cam mechanism includes a plurality of torque pins and a plurality of cam grooves. It is configured.
  • the plurality of torque pins are provided on the outer periphery of the fixed sheave boss so as to protrude radially outward.
  • the plurality of cam grooves are formed in the movable sheave boss, and each of the plurality of torque pins is movably inserted.
  • the cam sliding portion is disposed in a sliding portion between the plurality of torque pins and the cam groove, and has a cam resin member that slides with at least one of the torque pin and the cam groove.
  • the torque pin slides while being guided by the cam groove. At this time, the torque pin smoothly slides in the cam groove by the cam resin member provided in these sliding portions. Therefore, the same effects as those described above, such as smooth shifting, can be obtained.
  • the movable sheave support structure for a continuously variable transmission is the support structure of the fifth side, wherein the cam resin member is provided on a portion that slides with the cam groove on the outer peripheral surface of the torque pin. Yes.
  • the movable sheave support structure for a continuously variable transmission further includes a spring and a cylindrical spring support member in the support structure of the fifth side.
  • the spring is provided on the outer periphery of the movable sheave boss and biases the movable sheave toward the fixed sheave.
  • the spring support member is disposed between the movable sheave boss and the spring and supports the spring.
  • the cam resin member is formed in a cylindrical shape having a portion that slides with the cam groove on the outer peripheral surface of the torque pin and a portion that slides with the inner peripheral surface of the spring support member.
  • the torque pin is provided with the cylindrical cam resin member, when the torque pin slides in the cam groove, the head of the cam resin member slides with the inner peripheral surface of the spring support member. . Therefore, the sliding between the torque pin and the spring support member is also smooth.
  • the driven pulley device of the continuously variable transmission for motorcycles is a device for transmitting torque from the driving pulley via the belt, and includes a fixed sheave and a movable sheave that sandwich the belt, A cylindrical fixed sheave boss with one end fixed to the inner periphery of the fixed sheave, and a cylinder fixed to the inner periphery of the movable sheave and axially slidable on the outer periphery of the fixed sheave boss Between the fixed sheave boss and the movable sheave boss, and the fixed sheave boss and the movable sheave boss between the fixed sheave boss and the movable sheave boss.
  • grease is not required in the driven pulley of the continuously variable transmission, and slippage of the clutch or the like can be suppressed, and cost reduction can be achieved by reducing seal parts.
  • Sectional drawing of the driven side action mechanism for continuously variable transmission provided with the movable sheave support structure by one Embodiment of this invention.
  • hub for movable sheaves. The development of the outer peripheral surface of the movable sheave boss.
  • FIG. 6 is a sectional view taken along line VI-VI in FIG. 5.
  • FIG. 1 shows a pulley device 1 on the driven side of a continuously variable transmission. Torque is transmitted to the driven pulley apparatus 1 via a belt 2 from a driving pulley apparatus (not shown) including a driving pulley.
  • the driven pulley device 1 includes a fixed sheave 3 and a movable sheave 4, a cylindrical fixed sheave boss 5 and a movable sheave boss 6, a cam mechanism 7, a spring 8, and a dry centrifugal clutch 9, respectively.
  • the fixed sheave 3 is a disk-shaped member and has a through hole 3a at the center.
  • the surface of the fixed sheave 3 on the side facing the movable sheave 4 is formed in a tapered shape that is inclined so as to move away from the movable sheave 4 toward the outer peripheral side, and forms a V-groove together with the surface facing the movable sheave 4. Yes.
  • the fixed sheave boss 5 is formed in a cylindrical shape, and has a fixed flange 5a formed at one end (the right end in FIG. 1), a cylindrical portion 5b extending in the axial direction, and an engaging portion 5c formed at the other end. have.
  • the fixed flange 5a is formed to have a larger diameter than other portions, and is inserted into the through hole 3a of the fixed sheave 3 and fixed.
  • the cylindrical portion 5b extends to the engaging portion 5c on the other end side with the same outer diameter, and has a plurality of (for example, three) holes 5d penetrating in the radial direction at the central portion in the axial direction.
  • the engaging portion 5c is a portion to which the centrifugal clutch 9 is attached and is formed in an oval shape when viewed in the axial direction.
  • an output shaft (not shown) for transmitting torque to the rear wheel side passes through the inner peripheral portion of the cylindrical portion 5b.
  • a needle bearing 12, an oil seal 13, and a roller bearing 14 are provided between the inner peripheral surface of the cylindrical portion 5b and the output shaft.
  • the movable sheave 4 is a disk-shaped member and has a through hole 4a at the center.
  • the surface of the movable sheave 4 on the side facing the fixed sheave 3 is formed in a tapered shape that is inclined so as to move away from the fixed sheave 3 toward the outer peripheral side, and forms a V-groove together with the surface facing the fixed sheave 3. Yes.
  • the movable sheave boss 6 is formed in a cylindrical shape, and has a fixed flange 6a formed at one end (the right end in FIG. 1), and a cylindrical portion 6b extending in the axial direction. is doing. 2 shows only the movable sheave boss 6 and FIG. 3 is a developed view showing the outer peripheral surface thereof.
  • the fixed flange 6a has a larger diameter than the other part, and is inserted into the through hole 4a of the movable sheave 4 and fixed.
  • the cylindrical portion 6b has the same outer diameter and extends to the other end, and has a plurality of (for example, three) cam grooves 6d extending in the axial direction.
  • a first resin member (sheave sliding portion) 16 is provided in a portion where the cam groove 6 d is not formed (sliding portion with the fixed sheave boss 5).
  • a second resin member (sheave sliding portion) 17 are provided.
  • Each of the resin members 16 and 17 is formed in a cylindrical shape.
  • the resin members 16 and 17 are bonded to the inner peripheral surface of the movable sheave boss 6.
  • the method of fixing the resin members 16 and 17 to the movable sheave boss 6 is not limited to adhesion, and various configurations such as press-fitting and fitting of engagement protrusions and engagement recesses are employed. It is possible.
  • the cam mechanism 7 includes a plurality of torque pins 20, a cam groove 6d formed in the movable sheave boss 6, and a resin collar 21 (cam sliding portion).
  • the torque pin 20 is mounted in the hole 5d of the fixed sheave boss 5 and is formed to project radially outward from the outer peripheral surface of the fixed sheave boss 5.
  • the cam groove 6d is a groove that is long in the axial direction and is inclined at a predetermined angle with respect to the axial direction.
  • the resin collar 21 is provided between the torque pin 20 and the wall surface of the cam groove 6d, and is provided so as to cover the entire outer peripheral surface of the portion protruding from the outer peripheral surface of the fixed sheave boss 5 of the torque pin 20. .
  • the outer peripheral surface of the resin collar 21 slides with the wall surface of the cam groove 6d.
  • the head of the resin collar 21 slides on the inner peripheral surface of the first support member 24 described later.
  • the spring 8 is provided between the centrifugal clutch 9 and the movable sheave 4 and biases the movable sheave 4 toward the fixed sheave 3.
  • the spring 8 is supported by the first support member 24 and the second support member 25.
  • the first support member 24 is formed in a cylindrical shape and disposed on the inner peripheral portion of the spring 8.
  • a flange is formed at one end of the first support member 24 (end portion on the movable sheave side) to support one end of the spring 8.
  • the second support member 25 is formed in a cylindrical shape and disposed on the inner peripheral portion of the spring 8.
  • a flange is formed at the other end (end portion on the centrifugal clutch side) of the second support member 25 to support the other end of the spring 8.
  • One end of the second support member 25 is disposed so as to overlap in the radial direction on the outer periphery of the other end of the first support member 24.
  • the first support member 24 and the second support member 25 are slidable in the axial direction.
  • the centrifugal clutch 9 has a drive plate 30, a plurality of weights 31, and a clutch housing 32.
  • the centrifugal clutch 9 is fixed to the other end of the fixed sheave boss 5 by a lock nut 33.
  • the drive plate 30 is a disk-shaped plate having a hole 30a at the center.
  • the hole 30a is formed in an oval shape and engages with the engaging portion 5c of the fixed sheave boss 5. Therefore, the drive plate 30 rotates integrally with the fixed sheave boss 5 and the fixed sheave 3. Further, the flange of the second support member 25 is in contact with the side surface of the drive plate 30.
  • a stepped portion 30b is formed in the drive plate 30, and the flange of the second support member 25 is supported by the stepped portion 30b, thereby positioning the second support member 25 and the spring 8 supported thereby in the radial direction. Has been made.
  • Each of the plurality of weights 31 is rotatably attached to the drive plate 30 at one end in the circumferential direction.
  • a friction material 34 is fixed to the outer peripheral surface of the weight 31.
  • a return spring 35 is provided at the other end of the weight 31 to urge the weight 31 toward the inner peripheral side.
  • the clutch housing 32 is disposed so as to cover the weight 31 from the outer periphery.
  • the friction material 34 of the weight 31 can be brought into and out of contact with the inner peripheral surface of the clutch housing 32.
  • a hole is formed in the center of the clutch housing 32, and a boss member 36 is fixed to the hole.
  • a spline hole 36a is formed on the inner peripheral surface of the boss member 36, and the tip of the output shaft can be engaged with the spline hole 36a.
  • the groove width of the sheaves 3 and 4 on the driven side operates in the opposite direction to that on the drive side as the groove width of the drive-side sheave changes. That is, when the engine speed increases and the centrifuge of the driving pulley device moves to the outer peripheral side, and the force for pressing the movable sheave toward the fixed sheave increases, the winding diameter of the belt increases. Then, on the driven side, the belt bites into the groove between the sheaves 3 and 4, and the movable sheave 4 moves away from the fixed sheave 3 against the urging force of the cam mechanism 7 and the spring 8. For this reason, the groove width between the sheaves 3 and 4 on both sides of the driven side is increased, and the winding diameter of the belt is reduced. Thereby, the gear ratio between the driving side and the driven side becomes small.
  • the torque transmitted from the drive side to the driven side as described above is transmitted to the rear wheel side via the centrifugal clutch 9.
  • seal members such as O-rings and oil seals can be eliminated, and further, belt slippage due to grease adhesion to the sheave can be eliminated, and the grease adhesion check process can be abolished. Further, the grease injection and wiping process and the equipment therefor can be abolished, and since there is no grease leakage, it is not necessary to strictly manage the processing tolerance of the seal portion. In addition, disassembly and reassembly are facilitated. Furthermore, a space for filling the grease becomes unnecessary, and the size and weight can be reduced.
  • the first resin member 16 and the second resin member 17 are provided as the sheave sliding resin member.
  • the resin member may be a single resin member.
  • first resin member 16 and the second resin member 17 are fixed to the inner peripheral surface of the movable sheave boss 6 in the above embodiment, they may be fixed to the outer peripheral surface of the fixed sheave boss 5.
  • FIG. 4 shows another embodiment of the resin sheave sliding portion and the cam sliding portion.
  • the movable sheave boss 46 shown in the embodiment of FIG. 4 is entirely formed by resin molding. That is, the movable sheave boss 6 and the first and second resin members 16 and 17 in the embodiment shown in FIG. 1 are formed of an integral resin. In this case, since the portion (cam groove inner wall) that slides with the torque pin 20 is also made of resin, the resin collar 21 in the embodiment is not necessary.
  • FIG. 5 and FIG. 6 show still another embodiment of the cam sliding portion.
  • 6 is a cross-sectional view taken along line VI-VI in FIG.
  • three cam resin members 57 made of resin are fixed to the inner wall of the cam groove 6 d and a part of the inner peripheral surface of the movable sheave boss 56. That is, each cam resin member 57 has an arc portion 57a attached to the inner peripheral surface of the movable sheave boss 56, and a protruding portion 57b protruding from the arc portion 57a to the outer peripheral side.
  • the arc portion 57a extends in the circumferential direction over an angle range of 120 degrees, and the circumferential ends of the adjacent cam resin members 57 are in contact with each other.
  • the protrusion 57b has a shape that covers the entire circumference of the inner wall surface of the cam groove 6d. And the groove
  • FIGS. 7 and 8 show still another embodiment of the sheave sliding portion and the cam sliding portion. 8 is a cross-sectional view taken along line VIII-VIII in FIG.
  • the resin member 67 of this embodiment is formed by integrally forming the cam resin member 57 and the first and second resin members 16 ′ and 17 ′ in the embodiment shown in FIGS. 5 and 6. Also in this embodiment, three resin members 67 made of resin are fixed to the inner wall of the cam groove 6d and the inner peripheral surface of the movable sheave boss 66, as in the embodiment of FIGS. Each resin member 67 has an arc portion 67a attached to the inner peripheral surface of the movable sheave boss 66, and a protruding portion 67b protruding from the arc portion 67a to the outer peripheral side.
  • the circular arc portion 67a extends in the circumferential direction over an angle range of 120 degrees, and the circumferential ends of the adjacent resin members 67 are in contact with each other.
  • the arc portion 67 a is provided over the entire inner peripheral surface of the movable sheave boss 66.
  • the protruding portion 67b has a shape that covers the entire circumference of the inner wall surface of the cam groove 6d. And the groove
  • the sheave sliding portion and the cam sliding portion can be configured by one (exactly one set of three) resin members 67.
  • the continuously variable transmission according to the present invention eliminates the need for grease in the driven pulley, suppresses slipping of the clutch and the like, and can reduce the cost by reducing seal parts.

Abstract

A driven pulley for a stepless transmission is configured so that the driven pulley does not require grease, and consequently the slipping of a clutch, etc. is prevented and cost is reduced by a reduction in the number of seal parts. This movable sheave structure is provided with: a boss (5) for a stationary sheave; a boss (6) for a movable sheave; a cam mechanism (7); first and second resinous members (16, 17); and a resinous collar (21). The cam mechanism (7) is provided to the boss (5) for a stationary sheave and to the boss (6) for a movable sheave and applies axial thrust force to the boss (6) for a movable sheave. The first and second resinous members (16, 17) constitute slide sections located between the boss (5) for a stationary sheave and the boss (6) for a movable sheave. The resinous collar (21) constitutes the slide section of the cam mechanism (7).

Description

無段変速機用の可動シーブ支持構造及びそれを備えた従動側プーリ装置Movable sheave support structure for continuously variable transmission and driven pulley device having the same
 本発明は、可動シーブ支持構造、特に、固定シーブに対向してかつ固定シーブに対して軸方向に移動可能に配置された可動シーブを、回転軸に支持するための無段変速機用の可動シーブ支持構造に関する。また、本発明は、無段変速機の従動側プーリ装置に関する。 The present invention relates to a movable sheave support structure, and in particular, a movable for a continuously variable transmission for supporting a movable sheave opposed to a fixed sheave and movable in an axial direction with respect to the fixed sheave on a rotating shaft. The present invention relates to a sheave support structure. The present invention also relates to a driven pulley device for a continuously variable transmission.
 スクータ型の自動二輪車等においては、ベルト式の無段変速機が採用されている(例えば特許文献1)。この無段変速機は、エンジンのクランク軸に固定された駆動プーリと、従動プーリと、これらのプーリ間に架け渡されたベルトと、を備えている。そして、駆動プーリ及び従動プーリはそれぞれ、固定シーブと、固定シーブに対向して配置され軸方向に移動自在な可動シーブと、を有している。 In a scooter type motorcycle or the like, a belt type continuously variable transmission is employed (for example, Patent Document 1). This continuously variable transmission includes a drive pulley fixed to the crankshaft of the engine, a driven pulley, and a belt that is stretched between these pulleys. Each of the drive pulley and the driven pulley has a fixed sheave and a movable sheave that is disposed to face the fixed sheave and is movable in the axial direction.
 以上のような無段変速機において、従動側のプーリ装置は、従動プーリと遠心クラッチとを有している。従動プーリは、前述のように、固定シーブ及び可動シーブを有している。固定シーブは筒状の固定シーブ用ボスの一端に固定され、可動シーブは同様に筒状の可動シーブ用ボスの一端に固定されている。可動シーブ用ボスは固定シーブ用ボスの外周に軸方向に摺動自在に配置されている。 In the continuously variable transmission as described above, the driven pulley device has a driven pulley and a centrifugal clutch. As described above, the driven pulley has a fixed sheave and a movable sheave. The fixed sheave is fixed to one end of a cylindrical fixed sheave boss, and the movable sheave is similarly fixed to one end of the cylindrical movable sheave boss. The movable sheave boss is axially slidably disposed on the outer periphery of the fixed sheave boss.
 また、固定シーブ用ボスと可動シーブ用ボスとの間にはカム機構が設けられている。カム機構は、固定シーブ用ボスに固定されたトルクピンと、可動シーブ用ボスに形成されたカム溝と、から構成されている。そして、トルクピンは可動シーブ用ボスのカム溝に摺動自在に挿入されている。 Also, a cam mechanism is provided between the fixed sheave boss and the movable sheave boss. The cam mechanism includes a torque pin fixed to the fixed sheave boss and a cam groove formed on the movable sheave boss. The torque pin is slidably inserted into the cam groove of the movable sheave boss.
特開2008-256122号公報JP 2008-256122 A
 無断変速機の従動プーリは、前述のように、トルクピンとカム溝との間や可動シーブ用ボスの内周面に摺動部を有している。したがって、従来の従動プーリにおいては、これらの摺動部や固定シーブ用ボスと後輪側にトルクを伝達する出力軸との間にグリスが充填されている。 As described above, the driven pulley of the continuously variable transmission has a sliding portion between the torque pin and the cam groove or on the inner peripheral surface of the movable sheave boss. Therefore, in the conventional driven pulley, grease is filled between the sliding portion and the fixed sheave boss and the output shaft that transmits torque to the rear wheel side.
 ここで、スクータ型の自動二輪車における遠心クラッチは一般的に乾式タイプのクラッチが採用されている。したがって、従動プーリの各摺動部に充填されたグリスが遠心クラッチ側に漏れると、クラッチの滑りが生じる。また、ベルト側にグリスが漏れても同様であり、ベルトと各プーリとの間に滑りが生じる。 Here, as a centrifugal clutch in a scooter type motorcycle, a dry type clutch is generally adopted. Therefore, when the grease filled in each sliding portion of the driven pulley leaks to the centrifugal clutch side, the clutch slips. The same applies to the case where grease leaks to the belt side, and slip occurs between the belt and each pulley.
 また、従来の従動プーリでは、充填されたグリスが漏れないようにOリングやオイルシール等のシール部材が必要になり、コスト削減の妨げになっている。 Also, in the conventional driven pulley, a sealing member such as an O-ring or an oil seal is necessary so that the filled grease does not leak, which hinders cost reduction.
 本発明の課題は、無段変速機の従動プーリにおいて、グリスを不要にし、クラッチ等の滑りを抑えるとともに、シール部品の削減によるコスト低減を図ることにある。 An object of the present invention is to eliminate the need for grease in a driven pulley of a continuously variable transmission, to suppress slippage of a clutch or the like, and to reduce costs by reducing seal parts.
 本発明の第1側面に係る無断変速機用の可動シーブ支持構造は、固定シーブに対向して配置されるとともに固定シーブに対して軸方向に移動可能な可動シーブを回転軸に支持するための構造であって、筒状の固定シーブ用ボスと、筒状の可動シーブ用ボスと、カム機構と、樹脂製のシーブ摺動部と、樹脂製のカム摺動部と、を備えている。固定シーブ用ボスは固定シーブの内周部に固定されている。可動シーブ用ボスは可動シーブの内周部に固定されるとともに固定シーブ用ボスの外周に軸方向に摺動自在に配置されている。カム機構は、固定シーブ用ボス及び可動シーブ用ボスに設けられ、可動シーブ用ボスに軸方向推力を付与する。樹脂製のシーブ摺動部は固定シーブ用ボスと可動シーブ用ボスとの間の摺動部を構成する。樹脂製のカム摺動部はカム機構の摺動部を構成する。 A movable sheave support structure for a continuously variable transmission according to a first aspect of the present invention is arranged to face a fixed sheave and support a movable sheave that is movable in the axial direction with respect to the fixed sheave on a rotating shaft. The structure includes a cylindrical fixed sheave boss, a cylindrical movable sheave boss, a cam mechanism, a resin sheave sliding portion, and a resin cam sliding portion. The fixed sheave boss is fixed to the inner periphery of the fixed sheave. The movable sheave boss is fixed to the inner periphery of the movable sheave and is slidably disposed in the axial direction on the outer periphery of the fixed sheave boss. The cam mechanism is provided on the fixed sheave boss and the movable sheave boss, and applies axial thrust to the movable sheave boss. The resin sheave sliding part constitutes a sliding part between the fixed sheave boss and the movable sheave boss. The resin cam sliding portion constitutes the sliding portion of the cam mechanism.
 ここでは、可動シーブ用ボスが固定シーブ用ボスの外周に摺動自在に配置されており、可動シーブ用ボスが軸方向に摺動することによって、可動シーブと固定シーブとの軸方向間距離が変更される。また、可動シーブ用ボスが固定シーブ用ボスに対して摺動する際に、カム機構によって可動シーブ用ボスに軸方向推力が付与される。 Here, the movable sheave boss is slidably disposed on the outer periphery of the fixed sheave boss, and when the movable sheave boss slides in the axial direction, the distance between the movable sheave and the fixed sheave in the axial direction is increased. Be changed. Further, when the movable sheave boss slides with respect to the fixed sheave boss, an axial thrust is applied to the movable sheave boss by the cam mechanism.
 以上の構造において、摺動する部分は樹脂製の摺動部で構成されている。したがって、従来構造に比較して以下の作用効果を有する。 In the above structure, the sliding part is composed of a resin sliding part. Therefore, it has the following effects compared to the conventional structure.
 (1)摺動部においては、樹脂と金属とが、あるいは樹脂同士が摺動することになり、またグリス及びオイルシール等のシール部材が不要になるので摺動抵抗が低減し、変速がスムーズになる。 (1) In the sliding part, resin and metal or between resins slide, and seal members such as grease and oil seal are not required, reducing sliding resistance and smooth shifting. become.
 (2)Oリング、オイルシール等のシール部材を廃止でき、部品が削減されるとともに、組付工数を低減でき、コストダウンを図ることができる。 (2) Sealing members such as O-rings and oil seals can be abolished, the number of parts can be reduced, the number of assembly steps can be reduced, and the cost can be reduced.
 (3)グリスを充填するためのスペースが不要になり、小型、軽量化が可能になる。 (3) Space for filling grease is not required, and it is possible to reduce the size and weight.
 (4)グリス注入・拭き取り工程及びそのための設備が廃止できる。 (4) The grease injection and wiping process and equipment for it can be abolished.
 (5)シーブへのグリス付着によるベルト滑りがなくなり、グリス付着チェック工程が廃止できる。 (5) The belt slippage due to the adhesion of grease to the sheave is eliminated, and the grease adhesion check process can be abolished.
 (6)グリス漏れがなくなるので、シール部の加工公差を厳しく管理する必要がない。 (6) Since there is no grease leakage, it is not necessary to strictly manage the processing tolerance of the seal part.
 (7)分解、再組み付けが容易になる。 (7) Easy to disassemble and reassemble.
 本発明の第2側面に係る無段変速機用の可動シーブ支持構造は、第1側面の支持構造において、シーブ摺動部は、固定シーブ用ボスと可動シーブ用ボスとの間の摺動部に配置され、両ボスの少なくともいずれかと摺動するシーブ摺動用樹脂部材を有する。 The movable sheave support structure for a continuously variable transmission according to the second aspect of the present invention is the sliding structure between the fixed sheave boss and the movable sheave boss in the first side support structure. And a sheave sliding resin member that slides with at least one of both bosses.
 ここでは、両ボスの間の摺動部に、両ボスの少なくともいずれかと摺動する樹脂部材が配置されているので、前記同様に、変速がスムーズになる等の作用効果が得られる。 Here, since the resin member that slides with at least one of the two bosses is disposed at the sliding portion between the two bosses, the effects such as smooth shifting can be obtained as described above.
 本発明の第3側面に係る無段変速機用の可動シーブ支持構造は、シーブ摺動用樹脂部材は、可動シーブ用ボスの軸方向両端部のそれぞれの内周面に固定されている。 In the movable sheave support structure for a continuously variable transmission according to the third aspect of the present invention, the resin member for sliding the sheave is fixed to each inner peripheral surface at both axial ends of the movable sheave boss.
 本発明の第4側面に係る無段変速機用の可動シーブ支持構造は、第1側面の支持構造において、シーブ摺動部は、固定シーブ用ボス及び可動シーブ用ボスの少なくともいずれか一方が樹脂で形成されて構成されている。 The movable sheave support structure for a continuously variable transmission according to the fourth aspect of the present invention is the first side support structure, in which at least one of the fixed sheave boss and the movable sheave boss is a resin. It is formed and configured.
 ここでは、両ボスの少なくともいずれか一方が樹脂で形成されているので、これらの両ボスとは別の樹脂部材を設ける必要がなくなる。 Here, since at least one of both bosses is formed of resin, it is not necessary to provide a resin member different from these both bosses.
 本発明の第5側面に係る無段変速機用の可動シーブ支持構造は、第1から第4側面のいずれかの支持構造において、カム機構は、複数のトルクピンと、複数のカム溝と、から構成されている。複数のトルクピンは固定シーブ用ボスの外周部に径方向外方に突出して設けられている。複数のカム溝は、可動シーブ用ボスに形成され、複数のトルクピンのそれぞれが移動自在に挿入される。そして、カム摺動部は、複数のトルクピンとカム溝との間の摺動部に配置され、トルクピン及びカム溝の少なくともいずれかと摺動するカム用樹脂部材を有する。 The movable sheave support structure for a continuously variable transmission according to the fifth aspect of the present invention is the support structure according to any one of the first to fourth aspects, wherein the cam mechanism includes a plurality of torque pins and a plurality of cam grooves. It is configured. The plurality of torque pins are provided on the outer periphery of the fixed sheave boss so as to protrude radially outward. The plurality of cam grooves are formed in the movable sheave boss, and each of the plurality of torque pins is movably inserted. The cam sliding portion is disposed in a sliding portion between the plurality of torque pins and the cam groove, and has a cam resin member that slides with at least one of the torque pin and the cam groove.
 ここでは、トルクピンがカム溝に案内されて摺動する。このとき、これらの摺動部に設けられたカム用樹脂部材によって、トルクピンがカム溝をスムーズに摺動する。したがって、変速がスムーズになる等、前記同様の作用効果が得られる。 Here, the torque pin slides while being guided by the cam groove. At this time, the torque pin smoothly slides in the cam groove by the cam resin member provided in these sliding portions. Therefore, the same effects as those described above, such as smooth shifting, can be obtained.
 本発明の第6側面に係る無段変速機用の可動シーブ支持構造は、第5側面の支持構造において、カム用樹脂部材は、トルクピンの外周面においてカム溝と摺動する部分に設けられている。 The movable sheave support structure for a continuously variable transmission according to the sixth aspect of the present invention is the support structure of the fifth side, wherein the cam resin member is provided on a portion that slides with the cam groove on the outer peripheral surface of the torque pin. Yes.
 本発明の第7側面に係る無段変速機用の可動シーブ支持構造は、第5側面の支持構造において、スプリングと、筒状のスプリング支持部材と、をさらに備えている。スプリングは、可動シーブ用ボスの外周に設けられ、可動シーブを固定シーブ側に付勢する。スプリング支持部材は、可動シーブ用ボスとスプリングとの間に配置され、スプリングを支持する。そして、カム用樹脂部材は、トルクピンの外周面においてカム溝と摺動する部分と、スプリング支持部材の内周面と摺動する部分と、を有する筒状に形成されている。 The movable sheave support structure for a continuously variable transmission according to the seventh aspect of the present invention further includes a spring and a cylindrical spring support member in the support structure of the fifth side. The spring is provided on the outer periphery of the movable sheave boss and biases the movable sheave toward the fixed sheave. The spring support member is disposed between the movable sheave boss and the spring and supports the spring. The cam resin member is formed in a cylindrical shape having a portion that slides with the cam groove on the outer peripheral surface of the torque pin and a portion that slides with the inner peripheral surface of the spring support member.
 ここでは、トルクピンには筒状のカム用樹脂部材が設けられているので、トルクピンがカム溝を摺動する際に、カム用樹脂部材の頭部がスプリング支持部材の内周面と摺動する。したがって、トルクピンとスプリング支持部材との間の摺動もスムーズになる。 Here, since the torque pin is provided with the cylindrical cam resin member, when the torque pin slides in the cam groove, the head of the cam resin member slides with the inner peripheral surface of the spring support member. . Therefore, the sliding between the torque pin and the spring support member is also smooth.
 本発明の第8側面に係るモータサイクル用無段変速機の従動側プーリ装置は、駆動側プーリからベルトを介してトルクが伝達される装置であって、ベルトを挟み込む固定シーブ及び可動シーブと、一端が固定シーブの内周部に固定された筒状の固定シーブ用ボスと、可動シーブの内周部に固定されるとともに固定シーブ用ボスの外周に軸方向に摺動自在に配置された筒状の可動シーブ用ボスと、固定シーブ用ボス及び可動シーブ用ボスに設けられ可動シーブ用ボスの軸方向推力を付与するためのカム機構と、固定シーブ用ボスと可動シーブ用ボスとの間の摺動部を構成する樹脂製のシーブ摺動部と、カム機構の摺動部を構成する樹脂製のカム摺動部と、可動シーブを固定シーブ側に付勢するスプリングと、固定シーブ用ボスの他端に設けられた乾式の遠心クラッチと、を備えている。 The driven pulley device of the continuously variable transmission for motorcycles according to the eighth aspect of the present invention is a device for transmitting torque from the driving pulley via the belt, and includes a fixed sheave and a movable sheave that sandwich the belt, A cylindrical fixed sheave boss with one end fixed to the inner periphery of the fixed sheave, and a cylinder fixed to the inner periphery of the movable sheave and axially slidable on the outer periphery of the fixed sheave boss Between the fixed sheave boss and the movable sheave boss, and the fixed sheave boss and the movable sheave boss between the fixed sheave boss and the movable sheave boss. Resin sheave sliding portion constituting the sliding portion, resin cam sliding portion constituting the sliding portion of the cam mechanism, a spring for biasing the movable sheave toward the fixed sheave, and a fixed sheave boss Provided at the other end of Includes a centrifugal clutch dry, was.
 以上のような本発明では、無段変速機の従動プーリにおいて、グリスを不要にし、クラッチ等の滑りを抑えるとともに、シール部品の削減によるコスト低減を図ることができる。 In the present invention as described above, grease is not required in the driven pulley of the continuously variable transmission, and slippage of the clutch or the like can be suppressed, and cost reduction can be achieved by reducing seal parts.
本発明の一実施形態による可動シーブ支持構造を備えた無段変速機用の従動側作動機構の断面図。Sectional drawing of the driven side action mechanism for continuously variable transmission provided with the movable sheave support structure by one Embodiment of this invention. 可動シーブ用ボスの断面図。Sectional drawing of the boss | hub for movable sheaves. 可動シーブ用ボスの外周面の展開図。The development of the outer peripheral surface of the movable sheave boss. カム摺動部の他の実施形態を示す断面図。Sectional drawing which shows other embodiment of a cam sliding part. カム摺動部のさらに他の実施形態を示す断面図。Sectional drawing which shows other embodiment of a cam sliding part. 図5のVI-VI線断面図。FIG. 6 is a sectional view taken along line VI-VI in FIG. 5. カム摺動部のさらに他の実施形態を示す断面図。Sectional drawing which shows other embodiment of a cam sliding part. 図7のVIII-VIII線断面図。VIII-VIII sectional view taken on the line of FIG.
 [全体構成]
 図1は無段変速機の従動側のプーリ装置1を示している。この従動側のプーリ装置1には、駆動プーリを含む駆動側プーリ装置(図示せず)からベルト2を介してトルクが伝達される。従動側プーリ装置1は、固定シーブ3及び可動シーブ4と、それぞれ筒状の固定シーブ用ボス5及び可動シーブ用ボス6と、カム機構7と、スプリング8と、乾式の遠心クラッチ9と、を有している。
[overall structure]
FIG. 1 shows a pulley device 1 on the driven side of a continuously variable transmission. Torque is transmitted to the driven pulley apparatus 1 via a belt 2 from a driving pulley apparatus (not shown) including a driving pulley. The driven pulley device 1 includes a fixed sheave 3 and a movable sheave 4, a cylindrical fixed sheave boss 5 and a movable sheave boss 6, a cam mechanism 7, a spring 8, and a dry centrifugal clutch 9, respectively. Have.
 [固定シーブ3及び固定シーブ用ボス5]
 固定シーブ3は、円板状の部材であり、中央に貫通孔3aを有している。固定シーブ3の可動シーブ4と対向する側の面は、外周側にいくにしたがって可動シーブ4から離れるように傾斜するテーパ状に形成され、可動シーブ4の対向する面とともにV溝を形成している。
[Fixed sheave 3 and fixed sheave boss 5]
The fixed sheave 3 is a disk-shaped member and has a through hole 3a at the center. The surface of the fixed sheave 3 on the side facing the movable sheave 4 is formed in a tapered shape that is inclined so as to move away from the movable sheave 4 toward the outer peripheral side, and forms a V-groove together with the surface facing the movable sheave 4. Yes.
 固定シーブ用ボス5は、筒状に形成され、一端(図1の右端)に形成された固定フランジ5aと、軸方向に延びる円筒部5bと、他端に形成された係合部5cと、を有している。 The fixed sheave boss 5 is formed in a cylindrical shape, and has a fixed flange 5a formed at one end (the right end in FIG. 1), a cylindrical portion 5b extending in the axial direction, and an engaging portion 5c formed at the other end. have.
 固定フランジ5aは、他の部分より大径に形成されており、固定シーブ3の貫通孔3aに挿入されて固定されている。円筒部5bは、同じ外径で他端側の係合部5cまで延びており、軸方向の中央部には径方向に貫通する複数(例えば3個)の孔5dを有している。係合部5cは遠心クラッチ9が装着される部分であり、軸方向視で小判形状に形成されている。 The fixed flange 5a is formed to have a larger diameter than other portions, and is inserted into the through hole 3a of the fixed sheave 3 and fixed. The cylindrical portion 5b extends to the engaging portion 5c on the other end side with the same outer diameter, and has a plurality of (for example, three) holes 5d penetrating in the radial direction at the central portion in the axial direction. The engaging portion 5c is a portion to which the centrifugal clutch 9 is attached and is formed in an oval shape when viewed in the axial direction.
 なお、円筒部5bの内周部には、後輪側にトルクを伝達する出力軸(図示せず)が貫通している。そして、円筒部5bの内周面と出力軸との間には、ニードルベアリング12、オイルシール13、及びローラベアリング14が設けられている。 Note that an output shaft (not shown) for transmitting torque to the rear wheel side passes through the inner peripheral portion of the cylindrical portion 5b. A needle bearing 12, an oil seal 13, and a roller bearing 14 are provided between the inner peripheral surface of the cylindrical portion 5b and the output shaft.
 [可動シーブ4及び可動シーブ用ボス6]
 可動シーブ4は、円板状の部材であり、中央に貫通孔4aを有している。可動シーブ4の固定シーブ3と対向する側の面は、外周側にいくにしたがって固定シーブ3から離れるように傾斜するテーパ状に形成され、固定シーブ3の対向する面とともにV溝を形成している。
[Moveable sheave 4 and movable sheave boss 6]
The movable sheave 4 is a disk-shaped member and has a through hole 4a at the center. The surface of the movable sheave 4 on the side facing the fixed sheave 3 is formed in a tapered shape that is inclined so as to move away from the fixed sheave 3 toward the outer peripheral side, and forms a V-groove together with the surface facing the fixed sheave 3. Yes.
 可動シーブ用ボス6は、図1~図3に示すように、筒状に形成され、一端(図1の右端)に形成された固定フランジ6aと、軸方向に延びる円筒部6bと、を有している。なお、図2は可動シーブ用ボス6のみを示し、図3はその外周面を示す展開図である。 As shown in FIGS. 1 to 3, the movable sheave boss 6 is formed in a cylindrical shape, and has a fixed flange 6a formed at one end (the right end in FIG. 1), and a cylindrical portion 6b extending in the axial direction. is doing. 2 shows only the movable sheave boss 6 and FIG. 3 is a developed view showing the outer peripheral surface thereof.
 固定フランジ6aは、他の部分より大径に形成されており、可動シーブ4の貫通孔4aに挿入されて固定されている。円筒部6bは、同じ外径で他端まで延びており、軸方向に延びる複数(例えば3個)のカム溝6dを有している。 The fixed flange 6a has a larger diameter than the other part, and is inserted into the through hole 4a of the movable sheave 4 and fixed. The cylindrical portion 6b has the same outer diameter and extends to the other end, and has a plurality of (for example, three) cam grooves 6d extending in the axial direction.
 可動シーブ用ボス6の一端部及び他端部において、それぞれカム溝6dが形成されていない部分(固定シーブ用ボス5との摺動部)には、第1樹脂部材(シーブ摺動部)16と、第2樹脂部材(シーブ摺動部)17と、が設けられている。各樹脂部材16,17のそれぞれは、筒状に形成されている。そして、各樹脂部材16,17は可動シーブ用ボス6の内周面に接着されている。なお、各樹脂部材16,17の可動シーブ用ボス6への固定方法は、接着に限定されるものではなく、圧入や、係合突起と係合凹部の嵌め合い等、種々の構成を採用することが可能である。 At one end and the other end of the movable sheave boss 6, a first resin member (sheave sliding portion) 16 is provided in a portion where the cam groove 6 d is not formed (sliding portion with the fixed sheave boss 5). And a second resin member (sheave sliding portion) 17 are provided. Each of the resin members 16 and 17 is formed in a cylindrical shape. The resin members 16 and 17 are bonded to the inner peripheral surface of the movable sheave boss 6. The method of fixing the resin members 16 and 17 to the movable sheave boss 6 is not limited to adhesion, and various configurations such as press-fitting and fitting of engagement protrusions and engagement recesses are employed. It is possible.
 [カム機構7]
 カム機構7は、複数のトルクピン20と、可動シーブ用ボス6に形成されたカム溝6dと、樹脂カラー21(カム摺動部)と、を有している。
[Cam mechanism 7]
The cam mechanism 7 includes a plurality of torque pins 20, a cam groove 6d formed in the movable sheave boss 6, and a resin collar 21 (cam sliding portion).
 トルクピン20は、固定シーブ用ボス5の孔5dに装着され、固定シーブ用ボス5の外周面から径方向外方に突出して形成されている。カム溝6dは、図3に示すように、軸方向に対して所定の角度で傾斜した軸方向に長い溝である。樹脂カラー21は、トルクピン20とカム溝6dの壁面との間に設けられており、トルクピン20の固定シーブ用ボス5の外周面から突出した部分の外周面の全面を覆うように設けられている。そして、この樹脂カラー21の外周面がカム溝6dの壁面と摺動する。また、樹脂カラー21の頭部は、後述する第1支持部材24の内周面に摺動する。 The torque pin 20 is mounted in the hole 5d of the fixed sheave boss 5 and is formed to project radially outward from the outer peripheral surface of the fixed sheave boss 5. As shown in FIG. 3, the cam groove 6d is a groove that is long in the axial direction and is inclined at a predetermined angle with respect to the axial direction. The resin collar 21 is provided between the torque pin 20 and the wall surface of the cam groove 6d, and is provided so as to cover the entire outer peripheral surface of the portion protruding from the outer peripheral surface of the fixed sheave boss 5 of the torque pin 20. . The outer peripheral surface of the resin collar 21 slides with the wall surface of the cam groove 6d. The head of the resin collar 21 slides on the inner peripheral surface of the first support member 24 described later.
 [スプリング8]
 スプリング8は、遠心クラッチ9と可動シーブ4との間に設けられており、可動シーブ4を固定シーブ3側に付勢している。スプリング8は第1支持部材24及び第2支持部材25によって支持されている。
[Spring 8]
The spring 8 is provided between the centrifugal clutch 9 and the movable sheave 4 and biases the movable sheave 4 toward the fixed sheave 3. The spring 8 is supported by the first support member 24 and the second support member 25.
 具体的には、第1支持部材24は、筒状に形成され、スプリング8の内周部に配置されている。第1支持部材24の一端(可動シーブ側の端部)にはフランジが形成されて、スプリング8の一端を支持している。また、第2支持部材25は、第1支持部材24と同様に、筒状に形成され、スプリング8の内周部に配置されている。第2支持部材25の他端(遠心クラッチ側の端部)にはフランジが形成されて、スプリング8の他端を支持している。第2支持部材25の一端部は、第1支持部材24の他端部の外周において径方向に重なるように配置されている。そして、第1支持部材24と第2支持部材25とは軸方向に摺動自在である。 Specifically, the first support member 24 is formed in a cylindrical shape and disposed on the inner peripheral portion of the spring 8. A flange is formed at one end of the first support member 24 (end portion on the movable sheave side) to support one end of the spring 8. Further, like the first support member 24, the second support member 25 is formed in a cylindrical shape and disposed on the inner peripheral portion of the spring 8. A flange is formed at the other end (end portion on the centrifugal clutch side) of the second support member 25 to support the other end of the spring 8. One end of the second support member 25 is disposed so as to overlap in the radial direction on the outer periphery of the other end of the first support member 24. The first support member 24 and the second support member 25 are slidable in the axial direction.
 [遠心クラッチ9]
 遠心クラッチ9は、ドライブプレート30と、複数のウェイト31と、クラッチハウジング32と、を有している。そして、遠心クラッチ9はロックナット33によって固定シーブ用ボス5の他端に固定されている。
[Centrifuge clutch 9]
The centrifugal clutch 9 has a drive plate 30, a plurality of weights 31, and a clutch housing 32. The centrifugal clutch 9 is fixed to the other end of the fixed sheave boss 5 by a lock nut 33.
 ドライブプレート30は、中心に孔30aを有する円板状のプレートである。孔30aは小判孔形状に形成されており、固定シーブ用ボス5の係合部5cに係合している。したがって、ドライブプレート30は固定シーブ用ボス5及び固定シーブ3と一体回転する。また、ドライブプレート30の側面に、第2支持部材25のフランジが当接している。ドライブプレート30には段付き部30bが形成され、この段付き部30bで第2支持部材25のフランジを支持することによって、第2支持部材25及びそれに支持されたスプリング8の径方向の位置決めがなされている。 The drive plate 30 is a disk-shaped plate having a hole 30a at the center. The hole 30a is formed in an oval shape and engages with the engaging portion 5c of the fixed sheave boss 5. Therefore, the drive plate 30 rotates integrally with the fixed sheave boss 5 and the fixed sheave 3. Further, the flange of the second support member 25 is in contact with the side surface of the drive plate 30. A stepped portion 30b is formed in the drive plate 30, and the flange of the second support member 25 is supported by the stepped portion 30b, thereby positioning the second support member 25 and the spring 8 supported thereby in the radial direction. Has been made.
 複数のウェイト31のそれぞれは、円周方向の一端がドライブプレート30に回動自在に装着されている。そして、このウェイト31の外周面には摩擦材34が固定されている。また、ウェイト31の他端部には、ウェイト31を内周側に付勢するリターンスプリング35が設けられている。 Each of the plurality of weights 31 is rotatably attached to the drive plate 30 at one end in the circumferential direction. A friction material 34 is fixed to the outer peripheral surface of the weight 31. A return spring 35 is provided at the other end of the weight 31 to urge the weight 31 toward the inner peripheral side.
 クラッチハウジング32はウェイト31を外周から覆うように配置されている。このクラッチハウジング32の内周面に対して、ウェイト31の摩擦材34が接離可能である。 The clutch housing 32 is disposed so as to cover the weight 31 from the outer periphery. The friction material 34 of the weight 31 can be brought into and out of contact with the inner peripheral surface of the clutch housing 32.
 なお、クラッチハウジング32の中心部には孔が形成されており、この孔にボス部材36が固定されている。ボス部材36の内周面にはスプライン孔36aが形成されており、このスプライン孔36aに出力軸の先端が係合可能である。 A hole is formed in the center of the clutch housing 32, and a boss member 36 is fixed to the hole. A spline hole 36a is formed on the inner peripheral surface of the boss member 36, and the tip of the output shaft can be engaged with the spline hole 36a.
 [動作]
 例えば、駆動側の両シーブの溝幅が狭くなった場合は、ベルトの巻付径が大きくなり、変速比は高速側に移行する。また、駆動側の両シーブの溝幅が広がった場合は、ベルトの巻付径が小さくなり、変速比は低速側に移行する。
[Operation]
For example, when the groove width of both sheaves on the drive side becomes narrow, the winding diameter of the belt increases and the gear ratio shifts to the high speed side. In addition, when the groove width of both sheaves on the drive side is widened, the winding diameter of the belt is reduced and the gear ratio is shifted to the low speed side.
 一方、従動側のシーブ3,4の溝幅は、駆動側のシーブの溝幅の変化に伴って駆動側と逆に動作する。すなわち、エンジン回転数が上昇して駆動側プーリ装置の遠心子が外周側に移動し、可動シーブを固定シーブ側に押し付ける力が増大すると、ベルトの巻付径が大きくなる。すると、従動側では、ベルトが両シーブ3,4の間の溝に食い込んでいき、可動シーブ4がカム機構7及びスプリング8の付勢力に抗して固定シーブ3から遠ざかる方向に移動する。このため、従動側の両シーブ3,4間の溝幅が広くなり、ベルトの巻付径が小さくなる。これにより、駆動側と従動側の間の変速比が小さくなる。 On the other hand, the groove width of the sheaves 3 and 4 on the driven side operates in the opposite direction to that on the drive side as the groove width of the drive-side sheave changes. That is, when the engine speed increases and the centrifuge of the driving pulley device moves to the outer peripheral side, and the force for pressing the movable sheave toward the fixed sheave increases, the winding diameter of the belt increases. Then, on the driven side, the belt bites into the groove between the sheaves 3 and 4, and the movable sheave 4 moves away from the fixed sheave 3 against the urging force of the cam mechanism 7 and the spring 8. For this reason, the groove width between the sheaves 3 and 4 on both sides of the driven side is increased, and the winding diameter of the belt is reduced. Thereby, the gear ratio between the driving side and the driven side becomes small.
 逆に、エンジン回転数が下降して駆動側の遠心子が内周側に戻ると、可動シーブを固定シーブ側に押し付ける力が小さくなる。すると、カム機構7及びスプリング8の付勢力が勝り、従動側の溝幅が狭くなってベルトの巻付径が大きくなる。これに伴い、駆動側のベルトの巻付径は小さくなる。これにより、駆動側と従動側との間の変速比が大きくなり、後輪側(出力側)への伝達トルクが増大する。 Conversely, when the engine speed decreases and the drive-side centrifuge returns to the inner peripheral side, the force pressing the movable sheave toward the fixed sheave becomes smaller. Then, the urging force of the cam mechanism 7 and the spring 8 is won, the groove width on the driven side is narrowed, and the winding diameter of the belt is increased. Along with this, the winding diameter of the belt on the driving side becomes smaller. As a result, the gear ratio between the driving side and the driven side increases, and the transmission torque to the rear wheel side (output side) increases.
 以上のようにして駆動側から従動側に伝達されたトルクは、遠心クラッチ9を介して後輪側に伝達される。 The torque transmitted from the drive side to the driven side as described above is transmitted to the rear wheel side via the centrifugal clutch 9.
 以上の従動側の作動において、可動シーブ用ボス6と固定シーブ用ボス5とは摺動する。これらの摺動部位には、第1及び第2樹脂部材16,17が設けられており、またカム機構7の摺動部位にも樹脂カラー21が設けられているので、各摺動部位での摺動がスムーズになり、変速がスムーズに行われる。 In the operation on the driven side described above, the movable sheave boss 6 and the fixed sheave boss 5 slide. Since these sliding parts are provided with the first and second resin members 16 and 17 and the resin collar 21 is also provided on the sliding part of the cam mechanism 7, Sliding is smooth and gear shifting is performed smoothly.
 また、従来構造において設けられていたグリスが不要になるので、Oリング、オイルシール等のシール部材を廃止でき、さらに、シーブへのグリス付着によるベルト滑りがなくなり、グリス付着チェック工程が廃止できる。また、グリス注入・拭き取り工程及びそのための設備が廃止でき、しかも、グリス漏れがなくなるので、シール部の加工公差を厳しく管理する必要がない。また、分解、再組み付けが容易になる。さらに、グリスを充填するためのスペースが不要になり、小型、軽量化が可能になる。 Also, since the grease provided in the conventional structure is no longer necessary, seal members such as O-rings and oil seals can be eliminated, and further, belt slippage due to grease adhesion to the sheave can be eliminated, and the grease adhesion check process can be abolished. Further, the grease injection and wiping process and the equipment therefor can be abolished, and since there is no grease leakage, it is not necessary to strictly manage the processing tolerance of the seal portion. In addition, disassembly and reassembly are facilitated. Furthermore, a space for filling the grease becomes unnecessary, and the size and weight can be reduced.
 [他の実施形態]
 本発明は以上のような実施形態に限定されるものではなく、本発明の範囲を逸脱することなく種々の変形又は修正が可能である。
[Other Embodiments]
The present invention is not limited to the above-described embodiments, and various changes or modifications can be made without departing from the scope of the present invention.
 (a)前記実施形態では、シーブ摺動用樹脂部材として、第1樹脂部材16及び第2樹脂部材17を設けたが、可動シーブ用ボスの構造によっては、1つの樹脂部材にすることができる。 (A) In the above-described embodiment, the first resin member 16 and the second resin member 17 are provided as the sheave sliding resin member. However, depending on the structure of the movable sheave boss, the resin member may be a single resin member.
 (b)前記実施形態では第1樹脂部材16及び第2樹脂部材17を可動シーブ用ボス6の内周面に固定したが、これらを固定シーブ用ボス5の外周面に固定してもよい。 (B) Although the first resin member 16 and the second resin member 17 are fixed to the inner peripheral surface of the movable sheave boss 6 in the above embodiment, they may be fixed to the outer peripheral surface of the fixed sheave boss 5.
 (c)図4に、樹脂製のシーブ摺動部及びカム摺動部の他の実施形態を示している。この図4の実施形態に示す可動シーブ用ボス46は、全体が樹脂成形によって形成されている。すなわち、図1に示した実施形態における可動シーブ用ボス6と第1及び第2樹脂部材16,17とが一体の樹脂で形成されている。この場合は、トルクピン20と摺動する部分(カム溝内壁)も樹脂になるので、前記実施形態における樹脂カラー21は不要となる。 (C) FIG. 4 shows another embodiment of the resin sheave sliding portion and the cam sliding portion. The movable sheave boss 46 shown in the embodiment of FIG. 4 is entirely formed by resin molding. That is, the movable sheave boss 6 and the first and second resin members 16 and 17 in the embodiment shown in FIG. 1 are formed of an integral resin. In this case, since the portion (cam groove inner wall) that slides with the torque pin 20 is also made of resin, the resin collar 21 in the embodiment is not necessary.
 (d)カム機構7に設けたカム用樹脂部材(樹脂カラー)の形状、構造も、前記実施形態に限定されない。 (D) The shape and structure of the cam resin member (resin collar) provided in the cam mechanism 7 are not limited to the above embodiment.
 (e)図5及び図6にカム摺動部のさらに別の実施形態を示している。図6は図5のVI-VI線断面図である。この実施形態では、カム溝6dの内壁と可動シーブ用ボス56の内周面の一部とに樹脂製の3個のカム用樹脂部材57が固定されている。すなわち、各カム用樹脂部材57は、可動シーブ用ボス56の内周面に装着される円弧部57aと、円弧部57aから外周側に突出する突出部57bと、を有している。 (E) FIG. 5 and FIG. 6 show still another embodiment of the cam sliding portion. 6 is a cross-sectional view taken along line VI-VI in FIG. In this embodiment, three cam resin members 57 made of resin are fixed to the inner wall of the cam groove 6 d and a part of the inner peripheral surface of the movable sheave boss 56. That is, each cam resin member 57 has an arc portion 57a attached to the inner peripheral surface of the movable sheave boss 56, and a protruding portion 57b protruding from the arc portion 57a to the outer peripheral side.
 円弧部57aは120度の角度範囲にわたって円周方向に延びており、隣接するカム用樹脂部材57の円周方向端部同士が当接している。突出部57bは、カム溝6dの内壁面の全周を覆うような形状である。そして、突出部57bには、トルクピン20が摺動する溝が形成されている。なお、この場合は、第1樹脂部材16’と第2樹脂部材17’は、前記実施形態に比較して軸方向の長さが短くなる。 The arc portion 57a extends in the circumferential direction over an angle range of 120 degrees, and the circumferential ends of the adjacent cam resin members 57 are in contact with each other. The protrusion 57b has a shape that covers the entire circumference of the inner wall surface of the cam groove 6d. And the groove | channel where the torque pin 20 slides is formed in the protrusion part 57b. In this case, the first resin member 16 ′ and the second resin member 17 ′ are shorter in the axial direction than in the embodiment.
 (f)図7及び図8にシーブ摺動部及びカム摺動部のさらに別の実施形態を示している。図8は図7のVIII-VIII線断面図である。この実施形態の樹脂部材67は、図5及び図6に示した実施形態におけるカム用樹脂部材57と第1及び第2樹脂部材16’,17’とを一体で形成したものである。この実施形態においても、図7及び図8の実施形態と同様に、カム溝6dの内壁と可動シーブ用ボス66の内周面とに樹脂製の3個の樹脂部材67が固定されている。また、各樹脂部材67は、可動シーブ用ボス66の内周面に装着される円弧部67aと、円弧部67aから外周側に突出する突出部67bと、を有している。 (F) FIGS. 7 and 8 show still another embodiment of the sheave sliding portion and the cam sliding portion. 8 is a cross-sectional view taken along line VIII-VIII in FIG. The resin member 67 of this embodiment is formed by integrally forming the cam resin member 57 and the first and second resin members 16 ′ and 17 ′ in the embodiment shown in FIGS. 5 and 6. Also in this embodiment, three resin members 67 made of resin are fixed to the inner wall of the cam groove 6d and the inner peripheral surface of the movable sheave boss 66, as in the embodiment of FIGS. Each resin member 67 has an arc portion 67a attached to the inner peripheral surface of the movable sheave boss 66, and a protruding portion 67b protruding from the arc portion 67a to the outer peripheral side.
 円弧部67aは120度の角度範囲にわたって円周方向に延びており、隣接する樹脂部材67の円周方向端部同士が当接している。なお、この実施形態では、図7及び図8の実施形態と異なり、円弧部67aは可動シーブ用ボス66の内周面の全部にわたって設けられている。突出部67bは、カム溝6dの内壁面の全周を覆うような形状である。そして、突出部67bには、トルクピン20が摺動する溝が形成されている。 The circular arc portion 67a extends in the circumferential direction over an angle range of 120 degrees, and the circumferential ends of the adjacent resin members 67 are in contact with each other. In this embodiment, unlike the embodiment of FIGS. 7 and 8, the arc portion 67 a is provided over the entire inner peripheral surface of the movable sheave boss 66. The protruding portion 67b has a shape that covers the entire circumference of the inner wall surface of the cam groove 6d. And the groove | channel where the torque pin 20 slides is formed in the protrusion part 67b.
 この実施形態では、シーブ摺動部とカム摺動部を1つ(正確には3個1組)の樹脂部材67で構成することができる。 In this embodiment, the sheave sliding portion and the cam sliding portion can be configured by one (exactly one set of three) resin members 67.
 本発明の無段変速機では、従動プーリにおいて、グリスを不要にし、クラッチ等の滑りを抑えるとともに、シール部品の削減によるコスト低減を図ることができる。 The continuously variable transmission according to the present invention eliminates the need for grease in the driven pulley, suppresses slipping of the clutch and the like, and can reduce the cost by reducing seal parts.
1 従動側作動機構
2 ベルト
3 固定シーブ
4 可動シーブ
5 固定シーブ用ボス
6,46,56,66 可動シーブ用ボス
6d カム溝
7 カム機構
8 スプリング
9 遠心クラッチ
16,16’ 第1樹脂部材(シーブ摺動用樹脂部材)
17,17’ 第2樹脂部材(シーブ摺動用樹脂部材)
20 トルクピン
21 樹脂カラー
57 カム用樹脂部材
67 樹脂部材
DESCRIPTION OF SYMBOLS 1 Drive side action mechanism 2 Belt 3 Fixed sheave 4 Movable sheave 5 Fixed sheave bosses 6, 46, 56, 66 Movable sheave boss 6d Cam groove 7 Cam mechanism 8 Spring 9 Centrifugal clutches 16, 16 'First resin member (sheave Resin material for sliding)
17, 17 'Second resin member (resin member for sheave sliding)
20 Torque pin 21 Resin collar 57 Resin member 67 for cam Resin member

Claims (8)

  1.  固定シーブに対向して配置されるとともに前記固定シーブに対して軸方向に移動可能な可動シーブを回転軸に支持するための無段変速機用の可動シーブ支持構造であって、
     前記固定シーブの内周部に固定された筒状の固定シーブ用ボスと、
     前記可動シーブの内周部に固定されるとともに前記固定シーブ用ボスの外周に軸方向に摺動自在に配置された筒状の可動シーブ用ボスと、
     前記固定シーブ用ボス及び前記可動シーブ用ボスに設けられ、前記可動シーブ用ボスに軸方向推力を付与するためのカム機構と、
     前記固定シーブ用ボスと前記可動シーブ用ボスとの間の摺動部を構成する樹脂製のシーブ摺動部と、
     前記カム機構の摺動部を構成する樹脂製のカム摺動部と、
    を備えた無段変速機用の可動シーブ支持構造。
    A movable sheave support structure for a continuously variable transmission for supporting a movable sheave arranged opposite to the fixed sheave and movable in the axial direction with respect to the fixed sheave on a rotating shaft,
    A cylindrical fixed sheave boss fixed to the inner periphery of the fixed sheave;
    A cylindrical movable sheave boss which is fixed to the inner peripheral portion of the movable sheave and is slidably disposed in the axial direction on the outer periphery of the fixed sheave boss;
    A cam mechanism which is provided on the fixed sheave boss and the movable sheave boss, and applies axial thrust to the movable sheave boss;
    A resin sheave sliding portion constituting a sliding portion between the fixed sheave boss and the movable sheave boss;
    A resin cam sliding portion constituting the sliding portion of the cam mechanism;
    A movable sheave support structure for a continuously variable transmission.
  2.  前記シーブ摺動部は、前記固定シーブ用ボスと前記可動シーブ用ボスとの間の摺動部に配置され、前記両ボスの少なくともいずれかと摺動するシーブ摺動用樹脂部材を有する、請求項1に記載の無段変速機用の可動シーブ支持構造。 The sheave sliding portion is disposed in a sliding portion between the fixed sheave boss and the movable sheave boss, and has a sheave sliding resin member that slides with at least one of the both bosses. A movable sheave support structure for a continuously variable transmission as described in 1.
  3.  前記シーブ摺動用樹脂部材は、前記可動シーブ用ボスの軸方向両端部のそれぞれの内周面に固定されている、請求項2に記載の無段変速機用の可動シーブ支持構造。 The movable sheave support structure for a continuously variable transmission according to claim 2, wherein the sheave sliding resin member is fixed to each inner peripheral surface of each axial end portion of the movable sheave boss.
  4.  前記シーブ摺動部は、前記固定シーブ用ボス及び前記可動シーブ用ボスの少なくともいずれか一方が樹脂で形成されて構成されている、請求項1に記載の無段変速機用の可動シーブ支持構造。 The movable sheave support structure for a continuously variable transmission according to claim 1, wherein the sheave sliding portion is configured such that at least one of the fixed sheave boss and the movable sheave boss is formed of a resin. .
  5.  前記カム機構は、
     前記固定シーブ用ボスの外周部に径方向外方に突出して設けられた複数のトルクピンと、
     前記可動シーブ用ボスに形成され、前記複数のトルクピンのそれぞれが移動自在に挿入された複数のカム溝と、
    を有し、
     前記カム摺動部は、前記複数のトルクピンと前記カム溝との間の摺動部に配置され、前記トルクピン及び前記カム溝の少なくともいずれかと摺動するカム用樹脂部材を有する、
    請求項1から4のいずれかに記載の無段変速機用の可動シーブ支持構造。
    The cam mechanism is
    A plurality of torque pins provided on the outer periphery of the fixed sheave boss and projecting radially outward;
    A plurality of cam grooves formed on the movable sheave boss, wherein each of the plurality of torque pins is movably inserted;
    Have
    The cam sliding portion includes a cam resin member that is disposed in a sliding portion between the plurality of torque pins and the cam groove and slides with at least one of the torque pin and the cam groove.
    The movable sheave support structure for a continuously variable transmission according to any one of claims 1 to 4.
  6.  前記カム用樹脂部材は、前記トルクピンの外周面において前記カム溝と摺動する部分に設けられている、請求項5に記載の無段変速機用の可動シーブ支持構造。 The movable sheave support structure for a continuously variable transmission according to claim 5, wherein the resin member for cam is provided in a portion that slides with the cam groove on an outer peripheral surface of the torque pin.
  7.  前記可動シーブ用ボスの外周に設けられ、前記可動シーブを前記固定シーブ側に付勢するスプリングと、
     前記可動シーブ用ボスと前記スプリングとの間に配置され、前記スプリングを支持するための筒状のスプリング支持部材と、
    をさらに備え、
     前記カム用樹脂部材は、前記トルクピンの外周面において前記カム溝と摺動する部分と、前記スプリング支持部材の内周面と摺動する部分と、を有する筒状に形成されている、
    請求項5に記載の無段変速機用の可動シーブ支持構造。
    A spring provided on an outer periphery of the movable sheave boss, and biasing the movable sheave toward the fixed sheave;
    A cylindrical spring support member disposed between the movable sheave boss and the spring, for supporting the spring;
    Further comprising
    The cam resin member is formed in a cylindrical shape having a portion that slides with the cam groove on an outer peripheral surface of the torque pin and a portion that slides with an inner peripheral surface of the spring support member.
    The movable sheave support structure for a continuously variable transmission according to claim 5.
  8.  駆動側プーリからベルトを介してトルクが伝達されるモータサイクル用無段変速機の従動側プーリ装置であって、
     前記ベルトを挟み込む固定シーブ及び可動シーブと、
     一端が前記固定シーブの内周部に固定された筒状の固定シーブ用ボスと、
     前記可動シーブの内周部に固定されるとともに前記固定シーブ用ボスの外周に軸方向に摺動自在に配置された筒状の可動シーブ用ボスと、
     前記固定シーブ用ボス及び前記可動シーブ用ボスに設けられ、前記可動シーブ用ボスの軸方向推力を付与するためのカム機構と、
     前記固定シーブ用ボスと前記可動シーブ用ボスとの間の摺動部を構成する樹脂製のシーブ摺動部と、
     前記カム機構の摺動部を構成する樹脂製のカム摺動部と、
     前記可動シーブを前記固定シーブ側に付勢するスプリングと、
     前記固定シーブ用ボスの他端に設けられた乾式の遠心クラッチと、
    を備えた無段変速機用の従動側プーリ装置。
    A driven pulley device for a continuously variable transmission for a motorcycle in which torque is transmitted from a driving pulley via a belt,
    A fixed sheave and a movable sheave sandwiching the belt;
    A cylindrical fixed sheave boss, one end of which is fixed to the inner periphery of the fixed sheave;
    A cylindrical movable sheave boss which is fixed to the inner peripheral portion of the movable sheave and is slidably disposed in the axial direction on the outer periphery of the fixed sheave boss;
    A cam mechanism that is provided on the fixed sheave boss and the movable sheave boss, and that applies axial thrust to the movable sheave boss;
    A resin sheave sliding portion constituting a sliding portion between the fixed sheave boss and the movable sheave boss;
    A resin cam sliding portion constituting the sliding portion of the cam mechanism;
    A spring for urging the movable sheave toward the fixed sheave;
    A dry centrifugal clutch provided at the other end of the fixed sheave boss;
    A driven pulley device for a continuously variable transmission comprising:
PCT/JP2014/073767 2013-09-24 2014-09-09 Movable sheave support structure for stepless transmission, and driven pulley device with same WO2015045847A1 (en)

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US9989146B1 (en) * 2017-04-05 2018-06-05 GM Global Technology Operations LLC Adaptive clutch slip learning for critical capacity clutch fusing in a continuously variable transmission
JP7017960B2 (en) * 2018-03-19 2022-02-09 株式会社エクセディ Ball bearing holding structure
JP2019163856A (en) * 2018-03-20 2019-09-26 株式会社エクセディ Fixing structure of pulley
JP7232649B2 (en) * 2019-01-24 2023-03-03 株式会社エクセディ pulley device
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