WO2015040283A1

WO2015040283A1 - Transmission assembly for motor vehicle

Info

Publication number: WO2015040283A1
Application number: PCT/FR2013/052190
Authority: WO
Inventors: Fabien LEBEAU; Khadija El Baraka; Svetislav JUGOVIC; Gilles Lebas; Vincent CORNET
Original assignee: Valeo Equipements Electriques Moteur
Priority date: 2013-09-20
Filing date: 2013-09-20
Publication date: 2015-03-26

Abstract

The invention relates to a transmission assembly (1) for a motor vehicle with a gearbox (53) including a clutch (9), a device for disengaging the clutch (3), and a reversible rotary electric machine (4) provided with a rotor (5). The assembly includes a friction clutch (9) provided with a reaction plate, and characterized in that it comprises, at the front, a double-mass flywheel (7) configured to be attached to the crankshaft of the heat engine (52) of the vehicle and to form the reaction plate of the friction clutch (9).

Description

"Transmission set for a motor vehicle"

Field of the invention

[01] The invention relates to a transmission assembly for a motor vehicle interposed between the engine and the vehicle gearbox.

State of the art

[02] Transmission transmission assemblies for a motor vehicle having a gearbox comprising a clutch, a clutch disengaging device, a reversible rotary electric machine having a rotor having a central opening, an intermediate shaft between the clutch and the rotor of the electric machine, said shaft carrying at the front the disengaging device and penetrating into the central opening of the rotor.

[03] In one embodiment the clutch is a wet clutch having a plurality of friction discs implanted in a chamber within which a control fluid circulates. The clutch is implanted inside the rotor.

[04] Such a solution is expensive and uses a radially bulky electrical machine.

Object of the invention

[05] The object of the present invention is to reduce the cost of the assembly while reducing the radial size of the electric machine.

[06] According to the invention, the transmission assembly for a motor vehicle with a gearbox comprising a clutch, a device for disengaging the clutch, a reversible rotating electrical machine equipped with of a rotor, characterized in that it comprises a friction clutch equipped with a reaction plate, in that it comprises, at the front, a double damping flywheel configured, to be fixed on the crankshaft of the engine thermal vehicle and to form said reaction plate of the friction clutch. [07] According to one embodiment, the electrical machine is provided with a stator which comprises notches configured to collect a stator winding, said stator winding comprising a certain number of poles and phases, said notches being formed in the stator at a ratio of between 0.5 and 2 per phase and per pole. Thus, in the case of a ratio of 0.5 for a three-phase double coil, with 12 poles, 6 × 12 × 0.5 = 36 notches are obtained. In the case of a ratio of 2 for a three-phase double coil, with 12 poles, we obtain 6 x 12 x 2 = 144 notches.

[08] According to one embodiment, the electric machine is provided with a stator which comprises notches configured to collect a stator winding, said stator winding comprising a number of poles and phases, said notches being formed in the stator at a ratio of one half per phase and per pole. Thus, for example, in the case of a three-phase double coil, with 12 poles, 6 × 12 × 0.5 = 36 notches are obtained.

[09] According to one embodiment, the electric machine is provided with a stator which comprises notches configured to collect a stator winding, said stator winding comprising a certain number of poles and phases, said notches being formed in the stator at a ratio of two per phase and per pole. Thus, for example, in the case of a three-phase double coil, with 12 poles, 6 × 12 × 2 = 144 notches are obtained. [010] According to one embodiment, the electric machine is provided with a stator which comprises notches configured to collect a stator winding, said stator winding comprising a number of poles and phases, said notches being formed in the stator at a ratio of one per phase and per pole. Thus, for example, in the case of a three-phase double coil, with 12 poles, 6 × 12 × 1 = 72 notches are obtained.

[011] According to one embodiment, the rotor is provided with a central opening. [012] According to one embodiment, the assembly comprises an intermediate shaft between the clutch and the rotor of the electric machine, said shaft carrying the clutch release device and penetrating into the central opening of the rotor. [013] According to one embodiment, the friction clutch is a dry clutch.

[014] According to one embodiment, the assembly comprises at the rear a torsion damper configured to be rotatably connected to the input shaft of the gearbox. [015] According to one embodiment, the rotor of the electric machine is attached to the torsion damper.

[016] For example, the transmission assembly for a motor vehicle with a gearbox comprises a clutch, a device for disengaging the clutch, a reversible rotary electric machine with a rotor having a central opening, an intermediate shaft. between the clutch and the rotor of the electric machine, said shaft carries at the front the disengaging device and penetrating into the central opening of the rotor. The assembly comprises a dry friction clutch with a reaction plate, and comprises, at the front, a double damping flywheel configured to be fixed to the crankshaft of the engine of the vehicle and to form the reaction plate. of the dry friction clutch and at the rear a torsion damper configured to be rotatably connected to the input shaft of the gearbox, the rotor of the electric machine being attached to the torsion damper .

[017] According to one embodiment, the assembly comprises a hybrid module comprising the disengaging device, the electric machine, and the torsion damper.

[018] According to one embodiment, the intermediate shaft extends cantilevered at the front of the module.

[019] According to one embodiment, the hybrid module comprises a support comprising first fixing means to be fixed on the casing of the gearbox and second fixing means to be fixed on the casing of the heat engine and in that the support carries internally between the first and second fixing means the stator of the electric machine.

[020] According to one embodiment, the support comprises an internal separation web between the electric machine and the friction clutch and in that the web has at its inner end an axial sleeve penetrating inside the rotor of the machine and traversed by the intermediate shaft.

[021] According to one embodiment, the sleeve has a bottom holed centrally for the passage of the shaft. [022] According to one embodiment, the disengagement device is hydraulically controlled and comprises a body resting on the bottom and a stop for action on the friction clutch.

[023] According to one embodiment, the assembly comprises a retaining ring of the release device penetrating into the sleeve and provided with at least one fastening tab on the web.

[024] According to one embodiment, the assembly comprises a rotor support hub attached to the rear end of the intermediate shaft to the torsion damper.

[025] According to one embodiment, the hub has a generally transverse internal flange for attachment to the rear end of the intermediate shaft.

[026] According to one embodiment, the intermediate shaft has at its rear end a centering surface for the inner rim of the hub and an axial stop for the inner rim. [027] According to one embodiment, the axial abutment and the inner flange are perforated for the passage of fasteners of the inner flange with the intermediate shaft.

[028] According to one embodiment, the torsion damper comprises at the front a first guide ring and at the rear a second guide ring secured to one another, in that the two washers guiding are disposed on either side of a hub web configured to be connected to an output hub integral in rotation with the input member of the gearbox and in that the first guide washer is fixed to its inner periphery to the inner flange of the rotor hub. [029] According to one embodiment, the support carries at the rear of the interconnector a magnetic plug for collecting the metal particles from the torsion damper.

[030] According to one embodiment, the double damping flywheel comprises primary and secondary flywheel members, substantially coaxial, rotatable relative to each other and coupled by means of first and second damping means arranged in series via a connecting web.

[031] According to one embodiment, the stator comprises an interconnector with connection terminals for interconnection with a power connector, in that the support comprises at the rear a passage for the connection terminals.

[032] According to one embodiment, the support has a cooling circuit for cooling the stator.

[033] According to one embodiment, the support has an inlet and an outlet for the cooling circuit.

[034] According to one embodiment, the support carries a cooling tube having an inlet and an outlet for a stator cooling liquid.

[035] According to one embodiment, the support comprises an internal separation web between the electric machine and the friction clutch. According to this embodiment, the web has at its inner end an axial sleeve penetrating inside the rotor of the machine and traversed by the intermediate shaft.

[036] According to one embodiment, the sleeve has a first axial portion and a second axial portion of reduced diameter relative to the first portion for mounting a bearing, such as a ball bearing, rotation of the shaft.

[037] According to one embodiment, the first portion and the second portion extend axially on either side of the bottom. [038] According to one embodiment, the assembly comprises a disengagement device of the friction clutch mounted partially inside the first portion of the sleeve.

[039] According to one embodiment, the disengagement device is hydraulically controlled and comprises a body resting on the bottom and a stop for action on the friction clutch.

[040] According to one embodiment, it comprises a retaining ring of the disengaging device penetrating into the sleeve and provided with at least one fastening tab on the sail.

[041] According to one embodiment, the end of the ring which enters the sleeve has a bearing flange on the body of the release device.

[042] According to one embodiment, the collar is inclined axially to exert a preload on the body of the release device.

[043] According to one embodiment, the retaining ring has a notch or an appendix for cooperation with respectively an appendage or notch belonging to the body of the disengaging device for rotational locking of said body.

[044] According to one embodiment, the holding ring has a passage for a supply pipe of the hydraulically controlled abutment. [045] According to one embodiment, the web of the support comprises a recess for holding said supply pipe.

[046] According to one embodiment, the assembly comprises a rotor support hub attached to the rear end of the intermediate shaft to the torsion damper. [047] According to one embodiment, the rotor support hub has at the front a reduced thickness for radial clearance penetration of the sleeve inside the hub.

[048] According to one embodiment, the torsion damper comprises at the front a first guide ring and at the rear a second guide ring integral with one another, in that the two washers are disposed on either side of a hub web configured to be connected to an output hub integral in rotation with the input member of the gearbox and in that the first guide washer is fixed at its inner periphery to the inner flange of the rotor hub.

[049] According to one embodiment, said fasteners pass through the first guide ring and the inner flange for fixing the first guide ring and the rotor hub on the axial stop of the intermediate shaft. [050] According to one embodiment, the inner periphery of the first guide ring is axially offset forwards to create an axial clearance between the first guide ring and the rear end of the rotor.

[051] According to one embodiment, the first guide ring comprises punctures for mounting resilient members, such as coil springs, acting circumferentially between the web and the guide rings.

[052] According to one embodiment, the first guide washer has at its outer periphery a curved rim directed towards the rotor so as to create a deflector. [053] According to one embodiment, the deflector is positioned inside the interconnector.

[054] According to one embodiment, the hub of the rotor is extended at the rear by an anti-dust flange secured to the first and / or the second guide ring. [055] According to one embodiment, the inner periphery of the flange is axially offset rearwardly with respect to the inner flange.

[056] According to one embodiment, the outer periphery of the flange is offset axially rearwardly relative to the inner periphery of the flange. [057] According to one embodiment, the outer periphery of the flange has an end inclined in the opposite direction to the rotor.

[058] According to one embodiment, the inclined end is positioned inside the interconnector.

[059] According to one embodiment, the flange is shaped between its inner and outer peripheries to follow the profile of the punctured first guide ring.

[060] According to one embodiment, the first damping means comprise at least one curved elastic member extending circumferentially between two first support seats carried by the connecting web.

[061] According to one embodiment, the second damping means comprise at least two groups of elastic members, each comprising at least two straight elastic members arranged in series via an intermediate support member, each group of straight elastic members extending circumferentially between two second support seats carried by the connecting web, at least one annular phasing member of the straight elastic members, distinct from the connecting web, carrying the intermediate support element of each group.

[062] According to one embodiment, the friction clutch is a diaphragm clutch comprising a reaction plate belonging to the double damping flywheel and a clutch mechanism comprising a first generally annular part, said cover, a second generally annular part , said diaphragm, which has a peripheral portion Belleville washer and a central portion fragmented radial fingers, assembly means pivotally securing said diaphragm to said cover, and a third annular piece, said plate pressure, which is integral in rotation of the lid while being movable axially relative thereto, and on which the diaphragm carries by its peripheral portion forming Belleville washer.

[063] According to one embodiment, by its cover, such a clutch mechanism is adapted to be attached to the reaction plate of the double damping flywheel with insertion, between the reaction plate and the pressure plate of a disk frictionally rigidly or resiliently rotationally rotating the intermediate shaft.

[064] According to one embodiment, the disengaging device is able to act on the radial fingers of the diaphragm, for clutch release control, which is normally engaged, the pressure plate squeezing the friction disk against the plate reaction under the bias of the Belleville washer peripheral portion of the diaphragm.

Brief description of the drawings.

[065] The invention will be better understood on reading the description which follows and the examination of the figures that accompany it. This description and these figures are given for illustrative purposes but not limited to the invention. [066] Figure 1 is a half axial sectional view of the transmission assembly for a motor vehicle according to the invention using a rotor support hub with an inner flange for attachment to the intermediate shaft and to one of the guide washers of the torsion damper.

[067] Figure 2 is a partial axial sectional view showing the rotating and reversible electric machine, as well as the torsion damper and the intermediate shaft of the transmission assembly for a second embodiment using a hub rotor support provided with a protective dust shield of the electric machine attached to one of the guide washers of the torsion damper. [068] Figure 3 is a view similar to Figure 2 showing a variant of Figure 2 with magnetic cap to collect metal particles from the particular torsion damper.

[069] Figure 4 is a perspective view showing an embodiment of the stator of the reversible rotary electric machine in the form of an alternator-starter.

[070] Figure 5 is a perspective view showing an embodiment of the stator cooling channel of the pipe-shaped electrical machine.

[071] Figures 6 and 7 are partial views of one of the laminations of the rotor plate package equipped with permanent magnets for two embodiments.

[072] Figure 8 is a partial front view of the stator and rotor of the rotating electrical machine for yet another embodiment.

[073] Figure 9 is a perspective view of one of the coils of Figure 4 with its coil insulator in the deployed position before mounting on the relevant tooth of the stator.

[074] Figure 10 is a partial view on a larger scale of Figure 2.

[075] Figure 1 1 is a perspective view of the dust flange of Figures 2 and 3. [076] Figure 12 is a perspective view of the support of the hybrid module of the transmission assembly according to the invention showing the rear face of the transmission assembly as well as the end of the supply pipe of the hydraulically actuated release clutch and the magnetic plug of FIG. 3. [077] FIG. 13 is a view similar to FIG. another variant embodiment of the hybrid module support.

[078] Figure 14 is a view similar to Figure 13 showing the front face of the transmission assembly according to the invention. [079] Figure 15 is a perspective view of the magnetic plug of Figure 3.

[080] FIG. 16 is a perspective view of the retaining ring of the hydraulically-controlled release stop of FIG. 1.

Description of exemplary embodiments of the invention

[081] Figure 1 shows a transmission assembly 1 for a motor vehicle interposed between the gearbox 53 and the engine 52 of the motor vehicle. This assembly 1 comprises a clutch 9, a disengagement device 3 of the clutch 9, a reversible rotary electric machine 4 provided with a rotor 5 provided with a central opening, an intermediate shaft 6 between the clutch 9 and the rotor 5 of the electric machine 4, said shaft carrying the disengaging device 3 and penetrating into the central opening of the rotor 5. The assembly 1 is a motion transmission assembly between the crankshaft of the heat engine 52 and the body of the movement input 54 of the gearbox 53.

[082] The X-X axis of the shaft 6 constitutes the axis of rotation of the assembly 1. The terms radial, axial and transverse are to be considered with respect to the X-X axis. The faces of the parts turned towards the heat engine 52 will be said front face, while the faces of the parts turned towards the gearbox. 53 will be said back side. The front end of a workpiece is thus turned towards the motor 52, while the rear end of a workpiece is turned towards the gearbox 53. Thus, the intermediate shaft 6 carries the release device at the front. 3 and the rear, according to one feature, a torsion damper 8. The gearbox 53 is in one embodiment an automatic gearbox.

[083] In one embodiment the automatic gearbox 53 comprises, in a conventional manner, comprises cascade epicyclic gear trains. By securing by means of clutches or brakes, certain parts of these trains, we obtain different transmission ratios. The selection of a report then depends only on a combination of order of the control pistons. As a result, there is no dog clutch to drive. A high-pressure hydraulic pump, integrated in the box and driven directly by the engine, is responsible for providing energy for the hydraulic actuators needed for clutches and brakes.

[084] The positions of the speed selector are marked, in known manner, by the initials of the corresponding English terms: P (ark) for a parked vehicle, R (everse) for reverse, N (eutral) for neutral, D (bank) for normal forward travel.

[085] The automatic transmission has at the input in one embodiment a torque converter.

[086] The input member 54 of the gearbox is in one embodiment the input shaft of the gearbox. Alternatively it consists of a driver connected in known manner by elastically deformable tongues to the casing of the torque converter carrying the impeller of the latter. Alternatively the input member 54 consists of a driver connected by a splined connection to the casing of the torque converter.

[087] Alternatively the automatic gearbox is a continuously variable transmission (CVT), such as a transmission having two variable pulleys and a lap belt intervening between the two pulleys.

[088] Alternatively the automatic gearbox is a controlled and robotized gearbox, such as a double clutch gearbox as described for example in US 201 1/0259698 to which reference will be made. [089] According to one feature the motion transmission assembly 1 comprises a dry friction clutch 9 having a reaction plate 91.

[090] In the embodiments the clutch 9 is a friction clutch, which runs dry and the transmission assembly 1 comprises, at the front, a double damping flywheel 7 and, at the rear, a torsion damper 8. The rotor 5 of the electric machine 4 is fixed to the torsion damper 8.

[091] Specifically the double damping flywheel 7 is configured to be fixed at the front on the crankshaft of the engine of the vehicle and to form the reaction plate 91 of the dry friction clutch 9. The torsion damper 8 is configured to be rotatably connected to the input member 54 of the gearbox 53. In Figure 1 the member 54 is the input shaft of the automatic gearbox.

[092] In the figures the damper 8 comprises, in a conventional manner, at least two coaxial parts mounted movable relative to each other against elastic means with circumferential action, such as coil springs 87 more visible in FIGS. 12 and 13. One of the coaxial parts comprises a web 81 and the other part two guide washers 82, 83 arranged on either side of the web 81. The washers 82, 83 and the web 81 are metallic so that metallic particles can come off and pollute the electrical machine 4. Friction means may be provided between the two coaxial parts as can be seen for example in FIG. 1 of the DE document. Non-metallic particles may be detached and also pollute the machine 4. According to a characteristic of the anti-dust means, such as the flange 63 of Figures 2 and 3, are provided as described below. [093] The web 81 is secured, rigidly in the figures, an inner hub 84 grooved engaging with complementary splines that has the input member 54 of the gearbox.

[094] According to a characteristic, the front guide washer 83, the closest to the rotor 5, is configured, as described below, to be connected in rotation to the rotor 5. The web 81 and the washers 81, 82 have housings for elastic members. In the figures the web 81 has windows for housing the resilient members 87, the guide washer 83 closest to the rotor 5, said first guide ring, has punctures for housing the members 87 and the other washer of guide 82, said second guide ring has housing of the housing windows 87. In a variant, the second guide washer also has punctures. In a variant, the first washer 83 has windows. It will be appreciated that the punctures prevent the dust from polluting the rotor 5. In the figures the second guide ring 82 has axially oriented peripheral tabs extending outside the web 81 for assembly with the first washer 83. The legs can be fixed by crimping with the first washer (Figure 1). Alternatively (Figures 2 and 3) the tabs have at their free end a radial flange for fixing by riveting with the washer 83. According to one feature the rivets allow the assembly of the washers with the flange 63.

[095] The solution is economical because it uses a double damping flywheel 7, a dry friction clutch 9 and a torsion damper 8, which may be large series components. In addition, the radial size of the rotating electrical machine 4 can be reduced because it is located axially between the damper 8 and the double damping flywheel assembly 7-friction clutch 9, which may be a conventional clutch diaphragm. [096] For the record, a diaphragm clutch comprises a pressure plate, a reaction plate, a friction disk having at its outer periphery friction linings intended to be clamped between the pressure and reaction plates under the action of a diaphragm bearing on a lid secured to the pressure plate. The pressure plate is connected to the lid by tangential tongues allowing axial movement of the pressure plate relative to the lid. The lid-pressure plate-diaphragm assembly is called a clutch mechanism.

[097] The friction disc may belong to a torsion damper comprising in the aforementioned manner at least, at least two coaxial parts mounted movable relative to each other against elastic means with circumferential action. One of the coaxial parts may comprise a web and the other part two guide rings disposed on either side of the web. The friction disc may be integral for example with one of the guide washers. The web may be integral with an internally splined hub to be rotatably connected to the intermediate shaft 6 having for this purpose complementary splines. Such a damper with friction means is visible is visible in Figure 1 of DE 101 03 795

[098] In the embodiment of Figure 1 the friction disc 93 may be rigid, that is to say do not present a torsion damper. This disc 93 may have at its outer periphery friction linings (not referenced) disposed on either side of the disc 93. This disc 93 may be configured to present at its outer periphery elastically deformable portions for clamping in a progressive manner. friction linings between the reaction plate 92 and the pressure plate belonging to the clutch mechanism 91. The disk 93 may be fixed at its inner periphery, for example by riveting, to a hub 94 in the form of an internally corrugated L to be rotatably connected to the intermediate shaft 6 having for this purpose complementary splines. [099] The clutch mechanism 91 may be of the type described in FR 2 473 140 to which reference will be made. Thus, the diaphragm has a peripheral portion in the form of a Belleville washer extended inwards by a plurality of fingers. Assembly means pivotally securing said diaphragm to said cover. These means, such as columns or lugs through the diaphragm at the inner periphery of the Belleville washer. These means bear a secondary support facing a primary support such as a stamped lid or a ring. These means may include a wear compensating device as described in DE 101 03 795. Elastically deformable tongues connect the lid to the pressure plate.

In summary, the friction clutch 9 is a diaphragm clutch comprising a reaction plate belonging to the double damping flywheel and a clutch mechanism 91 comprising a first generally annular part, called a cover, a second generally annular part, so-called diaphragm, which has a peripheral portion Belleville washer and a central portion fragmented radial fingers, assembly means pivotally securing said diaphragm to said cover, and a third annular piece, said pressure plate, which is integral in rotation with cover while being movable axially relative thereto, and on which the diaphragm carries by its peripheral portion forming Belleville washer.

By its cover, such a clutch mechanism is adapted to be attached to the reaction plate of the double damping flywheel 7 with insertion, between the reaction plate and the pressure plate, a friction disc, solidary in a rigid or elastic rotation of the intermediate shaft 6. A release device 3 is able to act on the radial fingers of the diaphragm, for release control of the clutch, which is normally engaged, the pressure plate clamping the friction disk against the reaction plate under the solicitation the Belleville washer peripheral portion of the diaphragm. To disengage the clutch must act in this embodiment, by pushing axially on the fingers of the diaphragm using the device 3 to tilt the diaphragm.

The device 3 is in the embodiments shown devoid of declutching fork for reducing the axial size of the assembly. The device 3 is of the concentric type being traversed by the intermediate shaft 6.11 has a release stop 35.

In one embodiment the release stop 35 may belong to a concentric disengagement device with cable control, this stop being then mounted on a driven part movable in translation and fixed in rotation, said part being in screw relationship. nut with a driving part fixed in translation and mobile in rotation. The driving part carries a pulley on which the control cable is wound. For more details, reference is made to US-A-5 141 091.

[0105] In a variant, the release stop 35 belongs to an electrically controlled concentric disengaging device.

[0106] In a variant, the clutch release 35 belongs to a concentric disengaging device with hydraulic control. The concentric disengaging device of the hydraulic type comprises two parts in piston cylinder relation, namely a fixed part delimiting an axially oriented blind annular cavity, and a piston mounted axially movable with respect to the fixed part. This piston carries the release stop 35 and enters the cavity to define therewith a working chamber of variable volume, the cavity communicating through a channel with a pipe connected to a master cylinder actuated by a clutch pedal or an electric motor actuator controlled according to predetermined programs by a computer. The working chamber is therefore allowed to be pressurized or depressurized, the control fluid filling said chamber usually being oil.

The channel may be hollowed in a web 27 belonging to a support 10 described below. Alternatively the channel may belong to a pipe 45 carried by the web 27, which may have a hollow for this purpose. The pipe 45 may also be carried by the retaining ring 37 described below.

The fixed part of the hydraulic disengagement device 3 may be in one piece moldable material.

The fixed part of the hydraulic disengagement device 3 may include, for reducing the radial size, two coaxial parts, namely, an outer body 40 (Figure 1) surrounding a metal guide tube longer axially than the outer body . The bottom of the cavity will be delimited by a transverse flange belonging to the guide tube assembled to the outer body 40 by means of an intermediate connecting piece. A bellows static seal (Figures 1 to 3) is provided between the outer body and the guide tube carrying at its free end a stop to limit the movement of the piston when the release device 3 is not mounted on the veil 27.

[011 1] In a variant, the guide tube has, in section, a U-shape snap-fitted to the body 40, having at its free end a plurality of elastically deformable tabs in the form of hooks penetrating into recesses of the guide tube (FIG. 1). These recesses are made in the outer branch of the U-shaped section guide tube, said outer branch being shorter than the inner branch of the U as shown in Figure 1.

The body 40 may be assembled by riveting with a bottom 29 of a sleeve 28, described below, that has the web 27.

Alternatively, the body 40 may be assembled by bayonet fitting with a bottom 29 of a sleeve 28, described below, that has the web 27.

Alternatively, the body 40 may be assembled by bayonet mounting on the bottom of the web 27 with shouldered rivets.

Alternatively, the body of the release device is held in abutment on the bottom by means of a retaining ring 37 described below.

A preloading spring acts between the outer body of moldable material and the release stop 35 to maintain it in constant support on the disengagement means, here the inner end of the fingers of the diaphragm of the clutch 9.

The release stop 35 is here of the self-centering type and comprises a ball bearing with a profiled rotating ring for point contact with the inner ends of the fingers of the diaphragm and a non-rotating ring hitched axially to the piston 32, which carries self-centering the abutment 35. For more details on the self-centering of the abutment, reference will be made, for example, to document FR 2 619 880, the outer or inner ring of the abutment. bearing being rotating and profiled on the inner end of the fingers of the diaphragm.

[0118] In a variant, the disengaging device is of the pulled type, the stop acting by pulling on the fingers of the diaphragm, which bears on the primary support of the diaphragm carried by the cover. In this case, there is no provision for secondary support.

The double damping flywheel 7 comprises primary and secondary flywheel members, substantially coaxial, movable in rotation with respect to the bearing means, such as a ball bearing visible in Figure 1 or a sliding bearing as shown in Figure 1 of DE 10 201 1 107 144. The primary member is, in known manner, intended to be fixed on the crankshaft of the heat engine 52 with screws visible for example in the DE 101 03 795, DE 201 201 1071 and WO 2010/079273. Thus, in FIG. 14, we can see a ring pierced centrally and provided with holes for the passage of the fixing screws, the double damping flywheel 7 being of the type described in document WO 2010/079273, to which reference will be made for more details. . This ring belongs to the primary member which comprises a flexible primary flywheel here comprising a flexible sheet metal disc carrying at its outer periphery an inertia disk carrying a toothed gear ring gear, as described hereinafter, with a starter .

The secondary member comprises the reaction plate 92 made of cast iron friction clutch 9. This reaction plate has at its inner periphery a hub for mounting here on the outer ring of the ball bearing interposed between the primary and secondary organ. In one embodiment of the elastic means, such as coil springs, intervene between the two members in combination with a torque limiter.

In another embodiment described in the documents DE 101 03 795, DE 10 201 1 107 144 and WO 2010/079273 at least one set of curved coil springs of greater circumferential length occur between the two primary members and secondary.

In another embodiment, also described in these documents DE 101 03 795, DE 201 201 1071 and WO 2010/079273, there are provided two stages of coil springs.

In the embodiment of Figure 1 the two bodies of the primary and secondary flywheel bodies, substantially coaxial, rotatable relative to each other and coupled through first and second means of damping arranged in series via a connecting web.

The first damping means comprise at least one curved elastic member extending circumferentially between two first support seats carried by the connecting web.

The second damping means comprise at least two groups of elastic members, each comprising at least two straight elastic members arranged in series via an intermediate support member, each group of straight elastic members. extending circumferentially between two second support seats carried by the connecting web, at least one annular phasing member of the straight elastic members, distinct from the connecting web, carrying the intermediate support element of each group. It is also provided a torque limiter and sealing means for the springs. For more precision, reference is made to WO 2010/079273.

In this embodiment, the machine 4 is a synchronous machine whose rotor 5 is provided with permanent magnets. More precisely, in known manner, for reducing the eddy currents, the rotor 5 comprises a body in the form of a bundle of sheets, one of which is referenced at 61 1, 71 1 and 81 1 respectively in FIGS. 7 and 8. In Figure 6 the permanent magnets 602 to 610 are implanted in V in the sheets of the sheet package. In FIG. 7, the permanent magnets 702 to 705 are surface-mounted at the outer periphery of the plates 71 1 of the plate package. In FIG. 8, the permanent magnets 803 are implanted radially in the laminations 81 1 of the plate bundle, the rotor being at flux concentration. The permanent magnets are located in associated openings of the sheet package. These openings are extended by orifices not referenced in FIGS. 6 and 7 to reduce the leakage of the magnetic flux.

The permanent magnets are in one embodiment of the rare earth permanent magnets, for example neodymium iron boron or Samarium These magnets may contain a greater or lesser proportion of Dysprosium. In another embodiment, the permanent magnets are less expensive ferrite magnets. Several permanent magnets can be mounted in the same opening of the sheet package.

As best seen in Figures 4 and 9 the stator 1 1 in this embodiment belongs to a polyphase rotating electrical machine comprising a stator winding having a plurality of concentric coils 19, here preformed, and a neutral point, said machine neutral, visible by example in Figure 1 of EP 0 831 580. This stator is compact and powerful from the point of view of the power of the electric machine.

This stator is described in the application FR 12/55770 filed on 20/06/2012 to which reference will be made for more details. The coils 19 are interconnected with each other by means of a compact interconnector 22 comprising a plurality of frames, one of which, called a neutral frame, is connected to the neutral of the rotating electrical machine. This stator January 1 comprises an annular body of axis coincident axis coincident with the axis X-X. This body has teeth 14 regularly distributed on the inner periphery and notches 15 open towards the inside, two consecutive notches 15 being separated by a tooth 14. These teeth 14 are parallel edges in pairs, a strip of material , corresponding to the yoke 17 existing between the bottom of the notches 15 and the outer periphery of the body 12. The body is formed by a stack of sheets made of ferromagnetic material extending in a radial plane perpendicular to the axis XX. The package of sheets is held by means of rivets (not shown) passing axially through the stack of sheets. This stack reduces eddy currents.

As can be seen in FIG. 9, the preformed coils 19 forming the winding of the stator 1 1 are mounted on the teeth 14 of the stator. These coils 19 are made from a wire wound on several turns. The son consist of an electrically conductive wire, for example a copper wire and / or aluminum, coated with an electrical insulator, such as enamel. The son may be of circular, rectangular or flat-shaped section.

In one embodiment, two coils 19 are implanted in the same slot 1 5, each coil 19 being wound around one of the teeth 14 delimiting the notch via a coil insulator 20 This insulator 20 is an electrical insulator made in this embodiment of electrically insulating and moldable material. The extremities 191, 192 of each coil 1 9 axially exceed the winding on the same side of the stator January 1 corresponding to the upper side of the stator January 1. Preferably, the ends 1 91, 192 of the coils 19 are located substantially in the same circumference on the side of the free end of the teeth 14, that is to say on the far side of the yoke 17 and the nearest side the air gap between the inner periphery of the stator and the outer periphery of the rotor that comprises the electric machine. Each coil 19 has a first end 191 called "input" intended to be connected with the other inputs alternately to belong to one of the phases, each having a respective terminal U, V, W, of the machine and a second end 192 called "output" intended to be connected to the neutral of the electric machine. For this purpose, the coils 19 are interconnected to form the different phases using the X-axis compact interconnector 22 coincides with the X-X axis when the interconnector 22 is installed on the stator 1 1 .

In this embodiment, this interconnector 22 comprises four annular-shaped frames extending in a radial plane. The frames are electrically conductive by being for example copper or advantageously another weldable metal material. These frames have substantially identical internal and external diameters. The external diameter of the frames, substantially corresponding to the external diameter of the interconnector 22, is smaller than the external diameter of the stator 1 1, constituted by the external diameter of the yoke 17, to facilitate an impregnation operation of the coils 1 9 and reduction the diametral bulk. These frames are stacked axially on each other and electrically isolated from each other. Each frame carries on its inner periphery tabs (not referenced in Figure 4) apparent extending radially inwardly projecting frame for welding the ends 191, 1 92 of the stator coils. Preferably, the frames are embedded in a body made of electrically insulating material, such as plastics material. A layer of electrically insulating material is present between each frame. One of the frames, said neutral frame, is intended to be connected to the neutral winding of the electrical machine comprising the coils 19 arranged here in a star configuration with a neutral point formed in favor of the neutral frame. This neutral frame is located at one end of the stack of frames, here at the farthest end of the yoke 17. Since each coil 19 has an outlet end 192 connected to the neutral, the neutral frame comprises a number of legs equal to the number of coils 1 9, in this case equal to 15.

The other three frames, called phase frames, are intended to be each connected to the inputs 191 of the coils 19 of the phase concerned the electric machine, here of three-phase type.

Of course, in another embodiment, the number of phase frames can be increased as a function of the number of phases of the machine 4. Thus, in one embodiment, the number of phase frames is equal to five or six, the machine 4 then being of the pentaphase or hexaphase type.

The input ends 91 of the coils 19 are thus alternately connected circumferentially to the phase outputs of the winding of the electrical machine via one of the phase frames of the interconnector 22. The phase frames comprise each a number of legs equal to the number of coils divided by the number of phases of the machine, here 15/3 = 5 (see Figure 4). More precisely each phase comprises five coils 19 electrically interconnected by one of the phase frames, the number of legs 36 is equal to five.

For this purpose, each phase frame comprises on its outer periphery a connection terminal for interconnection with a connector of power (not shown) itself connected to an inverter described for example in EP 0 831 580. In a variant, the inverter is controlled by signals as in document FR 2 745 444.

In the embodiments the rotating electrical machine is a reversible alternator called alternator-starter, which can operate in alternator mode or starter mode. This machine thus makes it possible to start the combustion engine and to operate in alternator mode, in particular to recharge the vehicle battery and / or to supply energy consumers when the engine is running, the clutch 9 then being engaged. This electric machine is configured to stop the engine, for example at a red light or in traffic jams, and then restart it (Stop and Go function). It makes it possible to prevent the engine from stalling by providing a surplus of power (boost function in English), the clutch 9 being then engaged. It drives the vehicle at least a short distance, the clutch 9 is then disengaged and the engine stopped. It is configured to recover energy when braking the vehicle.

In the light of the figures we see that the double flywheel has at the front and at its outer periphery a ring gear (not referenced) for meshing with the pinion of a starter. This starter may be complementary to start the motor vehicle in cold weather as described in document FR 2 797 472 to which reference will be made.

In the light of the aforementioned documents, it can be seen that in this embodiment the connection terminals of the phases U, V, W phases of the machine 4 are configured to be connected to a control and control unit by a connection to cable. It can therefore be provided sensors, such as Hall effect sensors, associated with a magnetic target, such as a magnetic ring, to detect the angular position of the rotor 5. The magnetic ring can be carried by the front face of the rotor 5, while the Hall effect sensors can be grouped for example by three by being integrated in a sensor holder, which can be worn by sail 27, described below, vis-a-vis the target. The control and control unit may be remote or alternatively carried by a support 1 0 described below. In all cases, clutch 9 engaged or disengaged good vibration filtration is obtained through the steering wheel 7 and the torsion damper 8.

In the embodiment of Figures 4 and 9 the connection terminals U, W, V placed side by side have a U-shaped end and constitute the outputs of the coil winding phases 19 of the machine. It will be appreciated that the terminals are simplified because they are part of the frames. These terminals U, V, W are rigid and compact. They can be oriented at will.

The legs of the various frames are angularly offset relative to each other. In addition, to have enough room to pinch a tab and an end 191, 192 of a coil 19 with a welding electrode, an assembly formed by a leg of one of the phase frames and a tab of the neutral frame intended to be welded on the ends 191, 192 of the same coil 19, is configured to be positioned between the sides of said coil 19 extending between the axial ends of the coil 19.

In addition, the interconnector 22 comprises in this embodiment two pins 58, only one of which is visible in FIG. 4. These pins 58 allow, during assembly, the indexing of the interconnector 22 with respect to the coils. 19 to reduce the risk of poor connections between coils. These indexing pins 58 of axial extension are carried by an outer periphery of the interconnector 22. In one embodiment, these pins comprise a base coming from the outer periphery of the interconnector 22 carrying a substantially cylindrical rod. having a beveled free end. These indexing pegs are intended to cooperate with guidance systems carried by the coil insulators. of guiding are formed by protuberances 56 defining a passage for an indexing pin 58.

The interconnector 22 also has support feet 61 intended to rest on a rim of the yoke 1 7 of the stator January 1. These bearing feet 61 have an L shape with one end fixed to the outer periphery of the body in which the frames are embedded and one end terminated by a support 62 resting on the rim of the yoke 17.

The support legs 61 are here four in number distributed regularly around the body of the interconnector 22. The support feet 61 allow to maintain the body of the connector 22 above the coils 19 without the body is in contact with the coils 19. In addition, the circumferential size of the feet 19 is sufficiently small to prevent the interconnector 22 completely covers the outer periphery of the coils 19, which facilitates the cooling of the stator 1 1 of the the large zone of clearance between two successive support feet 61 and the space between the body of the interconnector 22 and the coils 1 9.

The coil insulator 20 is an electrical insulator made here of electrically insulating and moldable material. The insulator 20 has a body having a frame of generally rectangular shape intended to be positioned around a tooth 14 to electrically isolate the coil 19 relative to the tooth 14 metal. This frame (see Figure 9) is formed by an upper wall and a lower wall 242 substantially perpendicular to the X-X axis and two side walls connecting the upper and lower walls therebetween. The side walls are parallel to the axis X of the stator January 1.

The body of the insulator 20 comprises (FIG. 9) in addition a front rim 261 and a rear rim 262 defining with the walls of the frame a The rear flange 262 is intended to be positioned near the yoke 17 while the front flange 261 is located on the free end side of a tooth 14, ie say on the side of the outer periphery of the rotor (not shown). The body is made here of rigid electrically insulating material for example plastic such as PA 6.6, which may be reinforced by fibers, such as glass fibers.

Each flange 261, 262 has two longitudinal edges referenced 281 for the front flange 261. These longitudinal edges form with the side walls the part of the groove receiving the sides of a coil.

Each flange 261, 262 also has two edges interconnecting the longitudinal edges of each flange 261, 262. These transverse edges form with the upper and lower walls the portion of the groove receiving the ends of the coils protruding axially from each other. another of a tooth 14 called buns.

One of the longitudinal edges of the rear flange 262 is extended by a heel 31; while the other longitudinal edge of the rear flange 262 is extended by a fin 32 via a connecting zone 34 between the fin 32 and the rear flange 262. This connection zone 34 has a thickness less than the thickness of the rear flange 262 so as to constitute a folding zone. The fin 32 is thus foldable in the direction of the body 23 of the coil insulation following the zone 34 of folding which extends longitudinally perpendicular to the upper walls 241 and lower 242. Once folded, the fin 32 constitutes an electrically wall insulation between two successive coils 19. The heels 31 make it possible to reduce the voltage losses between the yoke 17 and the coils 19. In one embodiment the fin 32 is intended to be folded and left free. In this case, when the coil insulators are mounted on the teeth 14, the fin 32 of a given insulator 20 bears against a leading edge 261 of an adjacent coil insulator 20.

In another embodiment, the fin 32 is fixed by means of a latching system with the longitudinal edge 281 of the front flange 261 located on the side of the fin 32. As shown in FIGS. the latching system may be formed by tabs 361 carried by the longitudinal edge 281 of the front flange 261. These tabs 361 are intended to cooperate by snapping with windows 362 formed in the wall of the fin 32.

Furthermore (Figure 9) to allow the passage of an impregnating varnish between the insulator 20 and the tooth 14 for fixing these two elements 14 and 20 between them, blind grooves 43 are formed in the faces of the upper walls of the frame facing each other facing inward of the insulator 20, that is to say, respectively turned towards the upper and lower outer faces of the tooth 14. These grooves 43 extend substantially perpendicularly to the front flanges 261 and rear 262. These grooves 43 are closed, that is to say non-emergent, on the side of the front flange 261 to prevent the impregnation varnish sinks in the part inside the machine at the gap between the rotor and the stator thereof when the varnish is injected from the open end of the grooves 43 located on the side of the cylinder head 17. The inner faces of the upper and lower walls present so an alternation of grooves 43 and ribs 44 located between two grooves 43 successive.

To ensure effective retention of the coil 19 on the tooth 14 during the injection of the impregnating varnish inside the grooves 43, a fastening system ensures a fixing of the coil insulation 20 on the tooth 14. This attachment system is formed by hooking pins 46 and shallow grooves referred to as "tapping" in tooth 14 for snapping lugs 46.

The interconnector 22 is fixed on the stator January 1 by welding the legs of the neutral frame and phase frames with the ends 191, 192 of the coils. It is taken from the interconnector 22 in the manner described below.

Of course, in the alternative, it is possible to provide notch insulators between two consecutive teeth 14 for mounting the coils 19, the teeth 14 then having a foot as can be seen in FIG. 8. Of course the winding of the stator can be realized from conventional way using corrugated or looped winding. As a variant, the stator winding may use conductors in the form of bars, such as pins, as described in document EP 1 107 433.

Alternatively the teeth 14 of the body of the stator 1 1 may be reported in the yoke 17, for example by a dovetail assembly, to achieve in advance the assembly of the coils 1 9 on the teeth 1. Alternatively the stator body may be segmented as described for example in US 2010/023 77 26.

The body of the rotor 5 is mounted on a support hub 48 described hereinafter. The inner periphery 60 (Figures 6 and 7) of the body of the rotor 5 is mounted on the outer periphery of the hub 48. This assembly can be achieved by press fitting. Alternatively it can be achieved by hooping. In a variant, the outer periphery of the hub is knurled and the bundle of rotor plates is force-fitted onto the knurling of the hub 48. This hub 48 may be made of steel. In all cases the rotor body is axially and rotationally fixed to the hub 48. The stator 1 1 of the machine surrounds the rotor 5 with the presence of an air gap between the inner periphery of the stator 1 1 and the outer periphery of the rotor 5.

According to a feature, the assembly 1 comprises a hybrid module 2 comprising the disengaging device 3, the electric machine 4, and the torsion damper 8. This module 2 is manipulable and is fixed on the housing of the heat engine 52 It may be transportable and comprises for this purpose means for holding the disengagement device 3. These means may consist of a retaining ring 37 described below. As can be seen for example in FIG. 1, this module 2 comprises a support 1 0 which covers the friction clutch 9 and a part of the double damping flywheel 7.

The support 10 may be metallic. It may be moldable material being for example aluminum or an aluminum-based alloy. It is preferably in non-magnetic material. This support 10 has the aforementioned manner an internal web 27 forming a partition wall between the rotor 5 and the clutch 9 as visible in Figure 1. This web 27 is thus axially offset with respect to the front support face 10.

The outer periphery of the body of the stator 1 1 in the form of a sheet package is mounted clamping in the support 10 having in this embodiment an inner periphery of cylindrical shape to cooperate with the outer periphery of the body of the stator 1 1 . The mounting of the body of the stator January 1 in the support 10 can be achieved by hooping.

In one embodiment the front end of the intermediate shaft 6 is mounted in the crankshaft of the heat engine 53, in a known manner, via a pilot bearing mounted in a cavity of the crankshaft. In an advantageous embodiment, the intermediate shaft 6 extends cantilevered at the front of the module 2, which simplifies the assembly of the hybrid module 2 of the assembly 1 on the heat engine equipped with the double damping flywheel 7 and clutch 9.

In one embodiment the support 10 of the hybrid module 2 comprises first fixing means 13 which are configured to be fixed on the casing of the gearbox 53 and second fixing means which are configured to be fixed on the casing of the heat engine 52. The first 13 and second 16 fixing means may consist as shown in Figures 13 and 14 in the outer edges perforated projections. Alternatively, the first 13 and / or second 16 fixing means may consist of holes made in a bottom of the support 10. This variant is illustrated in Figure 12 according to which the fastening means 13 consist of holes made in a bottom 10. These holes from the bottom or outer rim allow the passage of fasteners such as rivets.

The support carries internally between the first and second fixing means the stator 1 1 of the electric machine. For this, the yoke of the stator January 1 is for example fixed by hooping inside the support 10.

According to one embodiment, the stator comprises an interconnector 22 shown in particular in Figures 1 to 3 with connection terminals U, V and W shown in Figure 4 for interconnection with a power connector. The support 10 may comprise a passage 23 illustrated in FIGS. 1 3 and 14. This passage allows the output of the connection terminals outside the support 10. According to one embodiment, the support 10 has a cooling circuit for cooling the stator. For this, an annular shape 55, illustrated in section in FIGS. 1 to 3 and 10, is produced by sand molding, all around the support around the stator January 1. This annular shape associated with inlet ports 24 and 25 shown in Figures 13 and 14 forms a cooling circuit for example the circulation of a coolant.

Alternatively, this cooling circuit can be obtained by overmolding the support on a tube 26 shown in Figure 5. This tube 26 comprises an opening 65 and a closure 66. This tube 26 allows the circulation for example of a cooling liquid.

Advantageously, the two attachment means 13 and 16 are present on either side of the support 10 which has a certain length between the gearbox 53 and the housing of the motor 52. This avoids a path of the cooling between the various fixing holes as described in Figures 13 and 14 of the patent application PCT / FR99 / 01863.

According to one embodiment, the support 10 comprises an internal sail 27 illustrated in FIGS. 1 to 3 and 10. This internal sail allows the separation between the electric machine 4 and the friction clutch 9. Thus, the veil internal 27 avoids the arrival of dust clutch in the electric machine 4, which can disrupt the operation of the electric machine.

This internal web has at its inner end a sleeve 28 of axial shape which penetrates inside the rotor 5 as shown in Figures 1, 3 and 10. This sleeve 28 is traversed by the intermediate shaft 6 . The sleeve 28 has two portions 285 and 286 illustrated in particular in Figures 1 -3 which do not have the same diameter. The portion 286 which extends further inside the rotor 5 has a diameter smaller than that of the portion 285. Thus, it is possible to mount a ball bearing 30 on between the second portion 286 and the intermediate shaft 6. two portions 285 and 286 extend axially on either side of a bottom 29 of the sleeve. This bottom is pierced so that it can be crossed by the shaft 6.

According to a characteristic, the concentric disengagement device 3 of the friction clutch 9, through which the shaft 6 passes, is mounted partly inside the first portion 285 of the sleeve 28. This device 3 is radially compact. .

The disengaging device 3 of Figures 1 to 3 is, as mentioned above, a hydraulic control abutment 35 bearing on the bottom 29. This device comprises a protective bellows.

There is provided a retaining ring 37 (see Figures 1 to 3 and 16) of the clutch device 3 penetrating into the sleeve 28 and provided with at least one tab 38 for attachment to the sail 27. As shown in FIG. Figurel 6 this ring has three tabs 38 for attachment to the generally transverse inner end of the web 27 in one piece with the support 1 0. This web 27 is here molded with the support 10.

The clutch device 3 has, as mentioned above, a body 40 (see Figures 1 to 3). The end of the ring 37 which enters the sleeve 28 has a bearing flange 39 on the body of the release device 3. This ring 37 is here pressed sheet. The support flange of the ring 37 is advantageously inclined axially, thus it exerts a preload on the body 40 of the release device 35.

According to one embodiment, the retaining ring 37 has a notch or an appendage 42 for cooperation with respectively an appendage or a notch belonging to the body 40 of the disengaging device 3 for locking in rotation of said body 40.

The holding ring 37 (see FIGS. 1 to 3 and 16) may have a passage 41 for a supply pipe 45 of the hydraulically controlled abutment. 21. The pipe 45 can be guided by the web 27. For this, the web 27 of the support 10 comprises a retaining recess of said feed pipe 45.

According to one embodiment, the hybrid module 2 comprises a hub for supporting the rotor 48 (see FIGS. 1 to 3) attached to the rear end of the intermediate shaft 6 to the torsion damper 8. Advantageously , the support hub 48 of the rotor 5 has a reduced thickness at the front. Thus, the radial clearance penetration of the sleeve 28 inside the hub 48 is possible. For attachment, the hub may include an inner rim 49 of generally transverse orientation. Thus, by fixing the inner rim 49 to the rear end of the intermediate shaft 6, the hub 48 is fixed. For attachment to the inner rim 49 and the hub 48, the intermediate shaft 6 has at its rear end a seat 50 and an axial stop 51 for the inner flange 49. This bearing 50 and this stop 51 allow the positioning of the inner flange 49 and therefore the rotor 5. The axial abutment 51 and the inner flange 49 are perforated for the passage of fixing member, for example rivets, of the inner flange 49 with the intermediate shaft 6. The torsion damper 8 visible in FIGS. 1 to 3, 10, 12, and 13 comprises at the front a first guide washer 83 visible in FIGS. 1 to 3 and 1 0, and at the rear a second guide ring 82 visible in Figures 1 to 3 and 10. The torsion damper 8 also comprises an output hub 84 integral in rotation with the input member 54 of the gearbox 53 (see FIGS. , 3 and 1 0). The outlet hub 84 is connected to a generally radially directional hub web 81. The two washers 83 and 82 are arranged on either side of the hub web 81. Moreover, the first guide washer 83 is integral in rotation with the shaft 6 by fixing the inner periphery of said first guide washer to the inner flange 49 of the hub 48 of the rotor 5.

According to one embodiment, the inner periphery of the first guide washer 83 is axially offset forwards to create an axial clearance between the first guide washer 83 and the rear end of the rotor 5.

Furthermore, the aforementioned fasteners passing through the axial abutment 51 and the inner flange 49 holes for fixing the inner flange 49, also pass through the first guide washer 83. Thus, they allow the fixing of the first guide ring and the hub 48 of the rotor 5 on the axial stop 51 of the intermediate shaft 6.

The first guide washer 83 may include punctures 86 visible in Figures 1 to 3. These punctures allow the assembly of elastic members 87, such as coil springs, which acts circumferentially between the web of the hub 81 and the first and second guide rings respectively 82 and 83.

According to a first embodiment shown in FIG. 1, the first guide washer 83 has at its outer periphery a curved rim directed towards the rotor 5 so as to create a deflector 85 to prevent the penetration of particles from the torsion damper 8 in the electric machine 4. For example, as shown in FIG. 1, the deflector 85 is positioned inside the interconnector 22.

According to a second embodiment shown in Figures 2, 3, 10 and 1 1, the first washer 83 is not curved but the hybrid module 2 further comprises first and second guide rings of the damper 8, a dust flange 63 visible in Figures 2, 3, 1 0 and 1 1. The flange 63 makes it possible to prevent the particles especially from the shock absorber 8 from entering the electrical machine 4. The flange 63 is derived from an extension at the rear of the hub 48 of the rotor 5. It is integral with the first 83 and / or the second guide ring 82.

According to a characteristic of this second embodiment, the inner periphery 631 of the flange 63 is offset axially rearward with respect to the internal flange 49.

According to another characteristic of this second embodiment, the outer periphery 632 of the flange 63 is offset axially rearward with respect to the inner periphery of the flange 63. According to another characteristic, the outer periphery of the flange 63 has an end 633 inclined in opposite direction to the rotor 5 (see Figures 2, 3, 10 and 1 1).

According to a characteristic of this second embodiment, the inclined end 633 is positioned inside the interconnector 22 as can be seen in FIGS. 2, 3 and 10.

According to another feature of this second embodiment, in the case where the first guide washer 83 comprises punctures 86 for mounting resilient members 87, such as springs to flanges, the flange 63 is shaped between its inner peripheries 631 and outer 632 to follow the profile of the flat 86.

Moreover, as illustrated in FIG. 3, the support 10 can carry a magnetic plug 59 at the rear of the interconnector 22 to collect the metal particles coming from the torsion damper.

As is evident from the description and the drawings, the double damping flywheel 7 and the clutch 9 are first fixed on the crankshaft of the engine 52 and then the hybrid module 2 is fixed on the crankcase. engine and finally the casing of the gearbox 53 on the hybrid module.

The body 40 of the clutch device 3 may be of moldable material. It may be aluminum or alternatively plastic material advantageously reinforced by fibers.

The magnetic plug 59 has a magnetic portion at its inner end vis-à-vis the outer periphery of the damper 8. It has a portion 57 head eg hexagon to screw into the support 10 between the interconnector 22 and the rear end of the support 1 0. In Figure 3 is schematized the path 67 followed by the metal particles from the damper 8 and attracted by the metal parts 57 of the magnetic plug.

The dust flange 63 has an inner periphery 631 for connection to the hub 48 offset axially rearwardly relative to the inner flange 49 and the rear face of the rotor 5 to prevent magnetic leakage. This flange 63 also has openings at its outer periphery 632 for the passage of flange assembly rivets with the outer periphery of the metal guide washers 82, 83 and therefore the damper 8. Similarly in Figure 2 the first guide washer 83 has at its internal periphery openings for its assembly by means of screws at the inner periphery of the flange 49 of the metal rotor hub and at the axial abutment 51 of the intermediate shaft 6 having for this purpose openings in correspondence with those of the stop 51. This stop is of annular shape and may consist of a collar of small diameter. The centering surface 50 of the shaft 6 is in intimate contact with the inner periphery of the flange 49 of the hub to ensure an air gap between the rotor 5 and the stator January 1. It is the same in Figures 2 and 3. In these figures the rim 49 has openings facing apertures in the abutment for assembly of the flange at the stop 51 for example by means of rivets. The damper 8 is in any case captive because it is fixed to the hub 48 of the rotor 5 at the rear of the shaft 6, the front end passes through the concentric disengagement device 3 to engage with the hub of the clutch 9 for example by a splined connection. The ring 37 makes the device 3 captive before mounting the hybrid module 2 on the crankcase of the engine of the vehicle.

In general, it is possible to use screws, rivets or bolts or the like to fix the flange 63 to the washers 82, 83 and to fix the rim 49 and / or the inner periphery of the washer 83 to the stop 51.

The backward shifting of the metal flange 63 (Figures 2 and 3) and the inner periphery of the metal guide washer 83 relative to the rear end of the rotor reduces magnetic leakage.

As can be seen in FIGS. 1 to 3, the web 27 has an axial offset forwardly at its outer periphery for accommodating the coils of the stator 1 1.

Claims

Transmission assembly (1) for a motor vehicle with gearbox (53) comprising a clutch (9), a disengagement device

(3) clutch, a rotating electric machine

(4) reversible equipped with a rotor (5), characterized in that it comprises a friction clutch equipped (9) with a reaction plate, in that it comprises, at the front, a double flywheel shock absorber (7) configured to be fixed on the crankshaft of the thermal engine (52) of the vehicle and to form said reaction plate of the friction clutch (9).

Assembly according to claim 1, characterized in that the electric machine is provided with a stator which comprises notches configured to collect a stator winding, said stator winding comprising a certain number of poles and phases, said notches being formed in the stator at a ratio of between 0.5 and 2 per phase and per pole.

Assembly according to claim 1, characterized in that the electric machine is provided with a stator which comprises notches configured to collect a stator winding, said stator winding comprising a certain number of poles and phases, said notches being formed in the stator at a ratio of 0.5 per phase and per pole.

Assembly according to claim 1, characterized in that the electric machine is provided with a stator which comprises notches configured to collect a stator winding, said stator winding comprising a certain number of poles and phases, said notches being formed in the stator at a ratio of 2 per phase and per pole.

5. Assembly according to claim 1, characterized in that the electric machine is provided with a stator which comprises notches configured to collect a stator winding, said stator winding comprising a certain number of poles and phases, said notches being formed in the stator has a ratio of 1 per phase and per pole.

6. Assembly according to any one of claims 2 to 5, characterized in that the rotor (5) has a central opening.

7. Assembly according to claim 6, characterized in that the assembly comprises an intermediate shaft (6) between the clutch and the rotor (5) of the electric machine (4), said shaft (6) bearing on the before the release device (3) and entering the central opening of the rotor (5).

8. Assembly according to any one of claims 2 to 7, characterized in that the friction clutch is a dry clutch.

9. Assembly according to any one of claims 2 to 8, characterized in that it comprises at the rear a torsion damper (8) configured to be linked in rotation to the input shaft (54) of the gearbox (53).

10. Assembly according to claim 9, characterized in that the rotor (5) of the electric machine (4) is fixed to the torsion damper (8).

1 1. Assembly according to claim 10, characterized in that it comprises a hybrid module (2) comprising the declutching device (3), the electric machine (4), and the torsion damper (8).

12. Assembly according to claim 1 1, characterized in that the intermediate shaft (6) extends cantilevered at the front of the module (2).

13. Assembly according to claim 10 or 1 1, characterized in that the hybrid module (2) comprises a support (10) comprising first fixing means (13) to be fixed on the gearbox housing (53) and second fixing means (16) to be fixed on the housing of the heat engine (52) and in that the support (1 0) internally carries the stator (1) between the first and second fixing means (13, 16). 1) of the electric machine (5).

14. Assembly according to claim 13, characterized in that the support (10) comprises an internal veil (27) for separation between the electric machine (4) and the friction clutch (9) and in that the veil (27) ) has at its internal end an axial sleeve (28) penetrating inside the rotor (5) of the machine (4) and crossed by the intermediate shaft (6).

15. Assembly according to claim 14, characterized in that the sleeve (28) has a bottom (29) centrally perforated for the passage of the shaft (6).

16. Assembly according to claim 1 5, characterized in that the release device (3) is hydraulically controlled and comprises a body (40) resting on the bottom (29) and a stop (35) for action on the friction clutch (9).

17. Assembly according to any one of claims 14 to 16, characterized in that it comprises a retaining ring (37) of the disengagement device (3) penetrating into the sleeve (28) and provided with at least one tab (38) for fixing on sail (27).

18. Assembly according to any one of claims 2 to 17, characterized in that it comprises a rotor support hub (48) fixed to the rear end of the intermediate shaft (6) to the torsion damper (8).

19. Assembly according to claim 18, characterized in that the hub (48) comprises an internal rim (49) generally of transverse orientation for its attachment to the rear end of the intermediate shaft (6).

20. Assembly according to claim 19, characterized in that the intermediate shaft (6) has at its rear end a centering surface (50) for the internal rim of the hub and an axial stop (51) for the internal rim (49). ).

21. Assembly according to claim 20, characterized in that the axial stop (51) and the internal rim (49) are perforated for the passage of members for fixing the internal rim (49) with the intermediate shaft (6).

22. Assembly according to any one of claims 13 to 17, characterized in that the support (10) carries at the rear of the interconnector (22) a magnetic plug (59) to collect the metal particles coming from the torsion damper (8).

23. Assembly according to any one of claims 2 to 22, characterized in that the double damping flywheel (7) comprises primary and secondary flywheel members, substantially coaxial, movable in rotation relative to each other and coupled thanks to first and second damping means arranged in series via a connecting web.