WO2015030004A1 - Cured-film-forming composition, alignment material, and phase difference material - Google Patents
Cured-film-forming composition, alignment material, and phase difference material Download PDFInfo
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- WO2015030004A1 WO2015030004A1 PCT/JP2014/072320 JP2014072320W WO2015030004A1 WO 2015030004 A1 WO2015030004 A1 WO 2015030004A1 JP 2014072320 W JP2014072320 W JP 2014072320W WO 2015030004 A1 WO2015030004 A1 WO 2015030004A1
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3016—Polarising elements involving passive liquid crystal elements
Definitions
- the present invention relates to a cured film forming composition suitable for a vertical alignment material for vertically aligning liquid crystal molecules.
- the present invention relates to a liquid crystal display device (LCD), specifically, an IPS liquid crystal display device (In-plane Switching LCD) filled with liquid crystal having positive dielectric anisotropy ( ⁇ > 0);
- the present invention relates to a cured film forming composition, an alignment material, and a retardation material, which are useful for producing a + C plate (positive C plate) used for improving the viewing angle characteristics of in-plane alignment switching LCD).
- IPS-LCD is characterized by little change in brightness / color due to viewing angle because no vertical tilt of liquid crystal molecules occurs. However, it is difficult to increase contrast ratio, brightness, and response speed. It is done.
- a viewing angle compensation film is not used in the early IPS-LCD, and an IPS-LCD not using such a viewing angle compensation film has a tilt angle of Due to the relatively large light leakage in the dark state, there is a disadvantage of showing a low contrast ratio value.
- Patent Document 2 discloses an IPS-LCD compensation film using a + C plate and a + A plate (positive A plate).
- This document shows the following configuration of the liquid crystal display element described therein. 1) A liquid crystal layer having a horizontal alignment is sandwiched between both substrates supplied by electrodes capable of applying an electric field parallel to the surface of the liquid crystal layer. 2) One or more + A plates and + C plates are sandwiched between both polarizing plates. 3) The main optical axis of the + A plate is perpendicular to the main optical axis of the liquid crystal layer. 4) of the liquid crystal layer retardation value R LC, + C plate retardation value R + C, + A retardation value R + A plate is determined so as to satisfy the following equation.
- the + A plate is intended to provide an IPS-LCD having high contrast characteristics at the front and tilt angles and low color shift by minimizing dark light leakage at the tilt angle.
- an IPS-LCD having a + C plate is disclosed (Patent Document 3).
- JP-A-2-256603 Japanese Patent Laid-Open No. 11-133408 JP 2009-122715 A JP 2001-281669 A
- the + C plate is very useful as an optical compensation film for IPS-LCD because it can compensate for light leakage where the viewing angle of the polarizing plate is large.
- a conventionally proposed vertical alignment film using polyimide needs to use a polyimide solvent such as N-methyl-2-pyrrolidone for film formation. For this reason, although it does not become a problem in a glass base material, when a base material is a film, there exists a problem of giving a damage to a base material at the time of alignment film formation.
- the vertical alignment film using polyimide requires firing at a high temperature, and there is a problem that the film substrate cannot withstand the high temperature.
- a method for forming a vertical alignment film by directly treating a substrate with a silane coupling agent having a long-chain alkyl or the like has also been proposed, but when a hydroxy group does not exist on the substrate surface, There exists a problem that a process is difficult and a base material is restrict
- An object of the present invention is to provide a cured film forming composition for providing an alignment material capable of stably aligning a polymerizable liquid crystal vertically under low-temperature and short-time firing conditions even on a resin film.
- Another object of the present invention is obtained from the above cured film-forming composition, having excellent vertical alignment, and stably aligning a polymerizable liquid crystal vertically on a resin film under low-temperature and short-time firing conditions. It is an object to provide a phase difference material useful for an alignment material that can be used and a + C plate formed using the alignment material.
- the present inventors have made extensive studies and, as a result, by selecting a cured film forming material based on an acrylic copolymer having a long-chain alkyl group in the side chain, The present inventors have found that a cured film having excellent vertical alignment can be formed regardless of the present invention, and completed the present invention.
- the present invention as a first aspect, (A) a polymer obtained by reacting a carboxyl group of a compound having a carboxyl group and a vertical alignment group with an epoxy group of a polymer having one or more epoxy groups in the side chain or terminal, and (B) a crosslinking agent and ( C) A cured film-forming composition containing at least one compound selected from the group consisting of acid catalysts,
- the vertical alignment group is a group represented by the following formula (1), and relates to a cured film forming composition.
- Y 1 represents a single bond
- Y 2 represents a single bond or an alkylene group having 1 to 15 carbon atoms, or a divalent cyclic group selected from a benzene ring, a cyclohexane ring or a heterocyclic ring, and any hydrogen atom on the cyclic group is a carbon Substituted with an alkyl group having 1 to 3 atoms, an alkoxyl group having 1 to 3 carbon atoms, a fluorine-containing alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkoxyl group having 1 to 3 carbon atoms, or a fluorine atom.
- Y 3 represents a single bond or an alkylene group having 1 to 15 carbon atoms
- Y 4 represents a single bond, a divalent cyclic group selected from a benzene ring, a cyclohexane ring or a heterocyclic ring, or a divalent organic group having 17 to 30 carbon atoms and having a steroid skeleton.
- Arbitrary hydrogen atoms on the group are alkyl groups having 1 to 3 carbon atoms, alkoxyl groups having 1 to 3 carbon atoms, fluorine-containing alkyl groups having 1 to 3 carbon atoms, fluorine containing 1 to 3 carbon atoms May be substituted with an alkoxyl group or a fluorine atom
- Y 5 represents a divalent cyclic group selected from a benzene ring, a cyclohexane ring or a heterocyclic ring, and any hydrogen atom on these cyclic groups is an alkyl group having 1 to 3 carbon atoms, or 1 to 3 carbon atoms.
- the alkylene group as Y 2 and Y 3 and the substituent on the cyclic group or the alkyl group, fluorine-containing alkyl group, alkoxyl group and fluorine-containing alkoxy group as Y 6 are linear, branched or cyclic. Any or a combination thereof, Also, the alkylene group as Y 2 and Y 3 , and the alkyl group, fluorine-containing alkyl group, alkoxyl group and fluorine-containing alkoxy group as Y 6 are interrupted by 1 to 3 bonding groups unless the bonding groups are adjacent to each other.
- Y 2 , Y 4 or Y 5 represents a divalent cyclic group
- Y 4 represents a divalent organic group having a steroid skeleton
- Y 2 or Y 3 represents an alkylene group
- Y 6 Represents an alkyl group or a fluorine-containing alkyl group, the divalent cyclic group, the divalent organic group having the steroid skeleton, the alkylene group, the alkyl group and the fluorine-containing alkyl group are groups adjacent to them.
- the bonding group includes —O—, —CH 2 O—, —CO—, —COO—, —OCO—, —NHCO—, —CONH—, —NH—CO—O—, —O—CO—NH.
- the total number of carbon atoms of the fluorine-containing alkyl group having 1 to 18 carbon atoms, the alkoxyl group having 1 to 18 carbon atoms and the fluorine-containing alkoxyl group having 1 to 18 carbon atoms is 6 to 30).
- the cured film formation according to the first aspect, wherein the polymer having one or more epoxy groups in the side chain or terminal is a polymer having a ring structure in the main chain and having a number average molecular weight of 300 to 20,000. Relates to the composition.
- the polymer having one or more epoxy groups in the side chain or the terminal is bisphenol A type epoxy resin, bisphenol F epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, bisphenol A novolak type epoxy resin.
- a cured film-forming composition according to the first aspect or the second aspect which is any one polymer selected from the group consisting of 1,2-epoxy-4- (2-oxiranyl) cyclohexane adduct of polyol and .
- the cured film formation composition as described in any one of the 1st viewpoint thru
- the cured film formation according to any one of the first aspect to the fourth aspect containing 1 part by mass to 100 parts by mass of the component (B) based on 100 parts by mass of the component (A) Relates to the composition.
- the curing according to any one of the first to fifth aspects containing 0.01 to 20 parts by mass of component (C)
- the present invention relates to a film-forming composition.
- the present invention relates to an alignment material obtained by curing the cured film forming composition according to any one of the first aspect to the sixth aspect.
- the present invention relates to a retardation material characterized by being formed using a cured film obtained from the cured film forming composition according to any one of the first aspect to the sixth aspect.
- the first aspect of the present invention in order to provide an alignment material that has excellent vertical alignment and can stably align a polymerizable liquid crystal vertically under low-temperature and short-time firing conditions even on a resin film.
- Useful cured film forming compositions can be provided.
- the second aspect of the present invention it is possible to provide an alignment material that has excellent vertical alignment and can stably align the polymerizable liquid crystal vertically under low-temperature and short-time firing conditions.
- a retardation material that can be formed on a resin film with high efficiency, is highly transparent, and has high solvent resistance can be provided.
- the carboxyl group of the compound having a carboxyl group and a vertical alignment group is added to the epoxy group of the polymer having one or more epoxy groups in the side chain or terminal as the component (A). It contains at least one compound selected from the group consisting of a reacted polymer, a crosslinking agent as component (B) and an acid catalyst as component (C).
- the cured film forming composition of the present invention can contain other additives in addition to the above components (A), (B), and (C) as long as the effects of the present invention are not impaired.
- details of each component will be described.
- the component (A) contained in the cured film forming composition of the present invention is a carboxyl of a compound having a carboxyl group and a vertical alignment group with respect to an epoxy group of a polymer having one or more epoxy groups in the side chain or terminal. It is a polymer that has been reacted with a group.
- the polymer of component (A) is also referred to as “vertical alignment polymer”.
- a polymer having one or more epoxy groups in the side chain or terminal can be produced by addition polymerization using an addition polymerizable monomer having an epoxy group.
- the polymer which has 1 or more of epoxy groups in a side chain or the terminal can be manufactured by reaction of the high molecular compound which has a hydroxy acid group, and the compound which has epoxy groups, such as epichlorohydrin and glycidyl tosylate.
- polystyrene resin examples include, for example, polyglycidyl methacrylate, glycidyl methacrylate copolymer, poly (3,4-epoxycyclohexylmethyl methacrylate), and 3,4-epoxycyclohexylmethyl methacrylate.
- Copolymer Bisphenol A type epoxy resin, bisphenol F epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, bisphenol A novolak type epoxy resin, 1,2-epoxy-4- (2-oxiranyl) cyclohexane adduct of trimethylolpropane Etc.
- a polymer having a ring structure in the main chain is preferable.
- bisphenol A type epoxy resin, bisphenol F epoxy resin, phenol novolac type epoxy resin, A cresol novolac type epoxy resin, a bisphenol A novolak type epoxy resin, a 1,2-epoxy-4- (2-oxiranyl) cyclohexane adduct of polyol and the like are preferable from the viewpoint of improving the liquid crystal coating property.
- the molecular weight of the polymer having one or more of these epoxy groups in the side chain or terminal is preferably a polystyrene-equivalent number average molecular weight (hereinafter referred to as a number average molecular weight) of 300 to 20,000. It is preferably 400 to 10,000, more preferably 500 to 8,000.
- the polymer having one or more epoxy groups in the side chain or terminal a commercially available product can be suitably used.
- the bisphenol A type epoxy resin include jER1001, 1002, 1003, 1004, and 1004. 1055, 1007, 1009, 1010, 834, 828 (Mitsubishi Chemical Corporation) and the like, and bisphenol F type epoxy resin is jER806, 807 (Mitsubishi Chemical Corporation) ) And the like as phenol novolac type epoxy resins, jER152, 154 (above, manufactured by Mitsubishi Chemical Corporation), EPPN201, 202 (above, manufactured by Nippon Kayaku Co., Ltd.), etc., and cresol novolac type epoxy resins.
- ECN-1299 (manufactured by Asahi Kasei Corporation), EOCN-102, EOCN-103S, EOCN- 04S, EOCN-1020, EOCN-1025, EOCN-1027 (manufactured by Nippon Kayaku Co., Ltd.), jER80S75 (manufactured by Mitsubishi Chemical Corporation), etc., and jER157S70 (Mitsubishi Chemical)
- EHPE-3150 manufactured by Daicel Corporation
- Daicel Corporation Daicel Corporation
- the vertical alignment group refers to a group containing a hydrocarbon group having, for example, about 6 to 20 carbon atoms, and specifically refers to a group represented by the formula [1] described later.
- the compound having a carboxyl group and a vertical alignment group include a compound having a carboxyl group and a hydrocarbon group having about 6 to 20 carbon atoms.
- the hydrocarbon group having 6 to 20 carbon atoms include linear, branched or cyclic alkyl groups having 6 to 20 carbon atoms or hydrocarbon groups having 6 to 20 carbon atoms including an aromatic group. .
- the vertical alignment group is a group represented by the following formula [1].
- Y 1 represents a single bond.
- Y 2 represents a single bond or an alkylene group having 1 to 15 carbon atoms.
- Examples of Y 2 include a divalent cyclic group selected from a benzene ring, a cyclohexane ring, and a heterocyclic ring.
- An arbitrary hydrogen atom on these cyclic groups is an alkyl group having 1 to 3 carbon atoms, a carbon atom number of 1 A pyrrole ring, an imidazole ring, an alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkoxyl group having 1 to 3 carbon atoms or a fluorine atom that may be substituted with a fluorine atom.
- Examples of the alkyl group exemplified as the substituent include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, and a cyclopropyl group.
- examples of the alkyl group include oxygen groups. And a group to which an atom —O— is bonded.
- Examples of the fluorine-containing alkyl group and fluorine-containing alkoxyl group include groups in which any hydrogen atom of the alkyl group and alkoxyl group is substituted with a fluorine atom.
- Y 2 is preferably a benzene ring or a cyclohexane ring from the viewpoint of ease of synthesis.
- Y 3 represents a single bond or an alkylene group having 1 to 15 carbon atoms.
- Y 4 represents a single bond or a divalent cyclic group selected from a benzene ring, a cyclohexane ring or a heterocyclic ring, and any hydrogen atom on these cyclic groups has 1 carbon atom. It may be substituted with an alkyl group having 3 to 3, an alkoxyl group having 1 to 3 carbon atoms, a fluorine-containing alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkoxyl group having 1 to 3 carbon atoms, or a fluorine atom.
- the alkyl group and the like mentioned as the heterocyclic ring and the substituent can be the same as those mentioned for Y 2 above.
- Y 4 may be a divalent organic group selected from organic groups having 17 to 30 carbon atoms and having a steroid skeleton.
- Preferred examples thereof include cholesteryl, androsteryl, ⁇ -cholesteryl, epiandrosteryl, erygosteryl, estril, 11 ⁇ -hydroxymethylsteryl, 11 ⁇ -progesteryl, lanosteryl, melatranyl, methyltestosteryl, noretisteryl, pregnenoyl, ⁇ -sitosteryl, It is a divalent group having a structure in which two hydrogen atoms are removed from a structure selected from stigmasteryl, testosteryl, acetic acid cholesterol ester, and the like. More specifically, for example, as follows.
- Y 4 is preferably a benzene ring, a cyclohexane ring, or a divalent organic group having 17 to 30 carbon atoms and having a steroid skeleton from the viewpoint of ease of synthesis.
- Y 5 represents a divalent cyclic group selected from a benzene ring, a cyclohexane ring or a heterocyclic ring, and an arbitrary hydrogen atom on these cyclic groups is an alkyl group having 1 to 3 carbon atoms, It may be substituted with an alkoxyl group having 1 to 3 carbon atoms, a fluorine-containing alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkoxyl group having 1 to 3 carbon atoms, or a fluorine atom.
- the alkyl group and the like mentioned as the heterocyclic ring and the substituent can be the same as those mentioned above for Y 4 .
- Y 5 is preferably a benzene ring or a cyclohexane ring.
- n represents an integer of 0 to 4, and when n is 2 or more, Y 5 may be the same group or different groups.
- n is preferably 0 to 3 from the viewpoint of availability of raw materials and ease of synthesis. More preferred is 0-2.
- Y 6 represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, a fluorine-containing alkyl group having 1 to 18 carbon atoms, an alkoxyl group having 1 to 18 carbon atoms, or 1 to 18 carbon atoms. Represents a fluorine-containing alkoxyl group.
- Y 6 is an alkyl group having 1 to 18 carbon atoms, a fluorine-containing alkyl group having 1 to 10 carbon atoms, an alkoxyl group having 1 to 18 carbon atoms, or a fluorine-containing alkoxyl group having 1 to 10 carbon atoms.
- Y 6 is an alkyl group having 1 to 12 carbon atoms or an alkoxyl group having 1 to 12 carbon atoms. Particularly preferably, Y 6 is an alkyl group having 1 to 9 carbon atoms or an alkoxyl group having 1 to 9 carbon atoms.
- Y 4 is a divalent organic group having a steroid skeleton
- Y 6 is preferably a hydrogen atom.
- the alkylene group, alkyl group, fluorine-containing alkyl group, alkoxyl group or fluorine-containing alkoxy group mentioned in the definition in the above formula [1] is any one of linear, branched, cyclic, or a combination thereof. Also good.
- the alkyl group is, for example, methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, n-pentyl group, 1-methyl-n.
- the bivalent group which removed one arbitrary hydrogen atom from the said alkyl group can be mentioned.
- the alkoxyl group include groups in which an oxygen atom —O— is bonded to the groups listed as specific examples of the alkyl group.
- the fluorine-containing alkyl group and fluorine-containing alkoxyl group include groups in which any hydrogen atom of the alkyl group and alkoxyl group is substituted with a fluorine atom.
- the alkylene group as Y 2 and Y 3 and the substituent on the cyclic group or the alkyl group, fluorine-containing alkyl group, alkoxyl group and fluorine-containing alkoxy group as Y 6 are linear, branched, or cyclic. Or any combination thereof. Further, the alkylene group as Y 2 and Y 3 , and the alkyl group, fluorine-containing alkyl group, alkoxyl group and fluorine-containing alkoxy group as Y 6 are 1 to 3 bonding groups as long as the bonding groups are not adjacent to each other. It may be interrupted.
- Y 2 , Y 4 or Y 5 represents a divalent cyclic group
- Y 4 represents a divalent organic group having a steroid skeleton
- Y 2 or Y 3 represents an alkylene group
- Y represents an alkyl group or a fluorine-containing alkyl group
- the alkyl group and the fluorine-containing alkyl group may be bonded to a group adjacent thereto via a bonding group.
- the linking group includes —O—, —CH 2 O—, —CO—, —COO—, —OCO—, —NHCO—, —CONH—, —NH—CO—O—, —O—CO—NH.
- each of Y 2 to Y 6 represents an alkylene group having 1 to 15 carbon atoms, a benzene ring, a cyclohexane ring, a heterocyclic ring, a divalent organic group having a steroid skeleton, or an alkyl group having 1 to 18 carbon atoms.
- the total number of carbon atoms of the fluorine-containing alkyl group having 1 to 18 carbon atoms, the alkoxyl group having 1 to 18 carbon atoms and the fluorine-containing alkoxyl group having 1 to 18 carbon atoms is 6 to 30, for example 6 to 20.
- the vertical alignment group is preferably a group containing an alkyl group having 7 to 18 carbon atoms, particularly 8 to 15 carbon atoms.
- the compound having a carboxyl group and a vertical alignment group is a compound in which a carboxyl group is bonded to the vertical alignment group.
- the vertical alignment polymer of component (A) in the present invention reacts with the carboxyl group of the compound having a carboxyl group and a vertical alignment group with respect to the epoxy group of the polymer having one or more epoxy groups in the side chain or terminal. Polymer. When the epoxy group reacts with the carboxyl group, a bond of —CH 2 —CH (OH) —CH 2 — is generated.
- the amount of the polymer having one or more epoxy groups in the side chain or terminal and the compound having a carboxyl group and a vertically aligning group to obtain the above vertically aligned polymer is one or more in the side chain or terminal. It is preferable to use the compound having a carboxyl group and a vertical alignment group in an amount of 5 to 60 equivalents with respect to 1 equivalent of the epoxy of the polymer. When the carboxyl group of the compound having a carboxyl group and a vertically aligning group is less than 5 equivalents relative to 1 equivalent of the epoxy having 1 or more epoxy groups in the side chain or terminal, the desired vertically aligned polymer is In some cases, sufficient vertical alignment cannot be obtained.
- the amount of the carboxyl group with respect to 1 equivalent of the epoxy of the polymer having one or more epoxy groups in the side chain or the terminal does not contain the carboxyl group of the compound having the carboxyl group and the vertical alignment group, and the vertical alignment group.
- the total amount of carboxyl groups of the compound having a carboxyl group is preferably 5 to 60 equivalents.
- the procedure for obtaining the vertical alignment polymer used in the present invention is not particularly limited.
- a polymer having one or more epoxy groups in the side chain or terminal, a compound having a carboxyl group and a vertical alignment group, and optionally a vertical alignment group can be obtained by reacting a compound having no carboxyl group and having a carboxyl group in a solvent coexisting with a reaction catalyst or the like at a temperature of 50 to 150 ° C.
- the solvent to be used is not particularly limited as long as it dissolves a polymer having one or more epoxy groups in the side chain or terminal, a compound having a carboxyl group and a vertical alignment group, a polymerization initiator, and the like.
- Reaction catalysts include benzyltrimethylammonium chloride, benzyltrimethylammonium bromide, benzyltriethylammonium chloride, benzyltriethylammonium bromide, benzyltripropylammonium chloride, benzyltripropylammonium bromide, tetramethylammonium chloride, tetraethylammonium bromide, tetrapropylammonium chloride.
- Quaternary ammonium salts such as tetrapropylammonium bromide; quaternary compounds such as tetraphenylphosphonium chloride, tetraphenylphosphonium bromide, benzyltriphenylphosphonium chloride, benzyltriphenylphosphonium bromide, ethyltriphenylphosphonium chloride, ethyltriphenylphosphonium bromide Or the like can be mentioned Suhon'niumu salt.
- the vertically aligned polymer obtained by the above method is usually in the form of a solution dissolved in a solvent. As will be described later, the obtained vertically aligned polymer solution can be used as it is as the component (A).
- the vertically aligned polymer solution obtained by the above method is poured into diethyl ether or water under stirring to cause reprecipitation, and the generated precipitate is filtered and washed, and then at normal or reduced pressure at room temperature. It can be dried or heat-dried to obtain a vertically oriented polymer powder.
- the reaction catalyst coexisting with the vertically aligned polymer and the unreacted compound can be removed, and as a result, a purified vertically aligned polymer powder is obtained. If sufficient purification cannot be achieved by a single operation, the obtained powder may be redissolved in a solvent and the above operation may be repeated.
- the vertically aligned polymer may be used in the form of a powder or in the form of a solution obtained by re-dissolving the purified powder in a solvent described later.
- the vertical alignment polymer of component (A) may be a mixture of a plurality of types of vertical alignment polymers.
- Component (B) in the cured film forming composition of the present invention is a crosslinking agent.
- the crosslinking agent as the component (B) is preferably a crosslinking agent having a group that forms a crosslinking with the thermally crosslinkable functional group of the component (A), such as a methylol group or an alkoxymethyl group.
- Examples of the compound having these groups include methylol compounds such as alkoxymethylated glycoluril, alkoxymethylated benzoguanamine, and alkoxymethylated melamine.
- alkoxymethylated glycoluril examples include, for example, 1,3,4,6-tetrakis (methoxymethyl) glycoluril, 1,3,4,6-tetrakis (butoxymethyl) glycoluril, 1,3,4 , 6-tetrakis (hydroxymethyl) glycoluril, 1,3-bis (hydroxymethyl) urea, 1,1,3,3-tetrakis (butoxymethyl) urea, 1,1,3,3-tetrakis (methoxymethyl) Examples include urea, 1,3-bis (hydroxymethyl) -4,5-dihydroxy-2-imidazolinone, and 1,3-bis (methoxymethyl) -4,5-dimethoxy-2-imidazolinone.
- glycoluril compounds (trade names: Cymel (registered trademark) 1170, Powderlink (registered trademark) 1174) manufactured by Nippon Cytec Industries Co., Ltd. (former Mitsui Cytec Co., Ltd.), methylated urea resins (Trade name: UFR (registered trademark) 65), butylated urea resin (trade names: UFR (registered trademark) 300, U-VAN10S60, U-VAN10R, U-VAN11HV), DIC Corporation (formerly Dainippon Ink Chemical Co., Ltd.) Urea / formaldehyde resin (high condensation type, trade name: Beccamin (registered trademark) J-300S, P-955, N) manufactured by Kogyo Co., Ltd.).
- alkoxymethylated benzoguanamine examples include tetramethoxymethylbenzoguanamine.
- Commercially available products are made by Nippon Cytec Industries Co., Ltd. (formerly Mitsui Cytec Co., Ltd.) (trade name: Cymel (registered trademark) 1123), manufactured by Sanwa Chemical Co., Ltd. (product name: Nicarak (registered trademark) BX-) 4000, BX-37, BL-60, BX-55H) and the like.
- alkoxymethylated melamine examples include, for example, hexamethoxymethylmelamine.
- methoxymethyl type melamine compounds (trade names: Cymel (registered trademark) 300, 301, 303, 350) manufactured by Nippon Cytec Industries Co., Ltd. (former Mitsui Cytec Co., Ltd.), butoxymethyl type melamine Compound (trade name: My Coat (registered trademark) 506, 508), methoxymethyl type melamine compound (trade name: Nicalac (registered trademark) MW-30, MW-22, MW-) manufactured by Sanwa Chemical Co., Ltd. 11, MS-001, MX-002, MX-730, MX-750, MX-035), butoxymethyl type melamine compound (trade name: Nicalac (registered trademark) MX-45, MX-410) , MX-302).
- a compound obtained by condensing a melamine compound, urea compound, glycoluril compound and benzoguanamine compound in which the hydrogen atom of the amino group is substituted with a methylol group or an alkoxymethyl group may be used.
- the high molecular weight compound manufactured from the melamine compound and the benzoguanamine compound which are described in US Patent 6,323,310 is mentioned.
- Examples of commercially available products of the melamine compound include trade name: Cymel (registered trademark) 303 and the like.
- Examples of commercially available products of the benzoguanamine compound include product name: Cymel (registered trademark) 1123 (Nippon Cytec Industries, Ltd.). ) (Formerly Mitsui Cytec Co., Ltd.).
- hydroxymethyl groups that is, methylol groups
- alkoxymethyl groups such as N-hydroxymethylacrylamide, N-methoxymethylmethacrylamide, N-ethoxymethylacrylamide, N-butoxymethylmethacrylamide, etc.
- Polymers produced using an acrylamide compound or a methacrylamide compound substituted with a can also be used.
- Examples of such a polymer include poly (N-butoxymethylacrylamide), a copolymer of N-butoxymethylacrylamide and styrene, a copolymer of N-hydroxymethylmethacrylamide and methylmethacrylate, and N-ethoxymethyl.
- Examples thereof include a copolymer of methacrylamide and benzyl methacrylate, and a copolymer of N-butoxymethylacrylamide, benzyl methacrylate and 2-hydroxypropyl methacrylate.
- the weight average molecular weight (polystyrene equivalent value) of such a polymer is 1,000 to 500,000, preferably 2,000 to 200,000, more preferably 3,000 to 150,000. More preferably, it is 3,000 to 50,000.
- cross-linking agents can be used alone or in combination of two or more.
- the content of the crosslinking agent as the component (B) is preferably 1 part by mass to 100 parts by mass, more preferably based on 100 parts by mass of the compound (A). 5 parts by weight to 80 parts by weight.
- content of a crosslinking agent is too small, the solvent tolerance of the cured film obtained from a cured film formation composition will fall, and vertical orientation will fall. On the other hand, when the content is excessive, the vertical alignment property and the storage stability may be lowered.
- the component (C) in the cured film forming composition of the present invention is an acid catalyst.
- an acid catalyst which is (C) component an acid or a thermal acid generator can be used conveniently, for example.
- This component (C) is effective in promoting the thermosetting reaction of the cured film forming composition of the present invention.
- Specific examples of the component (C) include sulfonic acid group-containing compounds, hydrochloric acid or salts thereof as the acid.
- the thermal acid generator is not particularly limited as long as it is a compound that thermally decomposes during heat treatment to generate an acid, that is, a compound that thermally decomposes at a temperature of 80 ° C. to 250 ° C. to generate an acid. .
- the acid include, for example, hydrochloric acid or a salt thereof; methanesulfonic acid, ethanesulfonic acid, propanesulfonic acid, butanesulfonic acid, pentanesulfonic acid, octanesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, camphor Sulfonic acid, trifluoromethanesulfonic acid, p-phenolsulfonic acid, 2-naphthalenesulfonic acid, mesitylenesulfonic acid, p-xylene-2-sulfonic acid, m-xylene-2-sulfonic acid, 4-ethylbenzenesulfonic acid, 1H, 1H, 2H, 2H-perfluorooctanesulfonic acid, perfluoro (2-ethoxyethane) sulfonic acid, pentafluoroethanesulfonic acid, non
- Examples of the compound that generates an acid by heat include, for example, bis (tosyloxy) ethane, bis (tosyloxy) propane, bis (tosyloxy) butane, p-nitrobenzyl tosylate, o-nitrobenzyl tosylate, 1,2,3 -Phenylenetris (methyl sulfonate), p-toluenesulfonic acid pyridinium salt, p-toluenesulfonic acid morphonium salt, p-toluenesulfonic acid ethyl ester, p-toluenesulfonic acid propyl ester, p-toluenesulfonic acid butyl ester, p- Toluenesulfonic acid isobutyl ester, p-toluenesulfonic acid methyl ester, p-toluenesulfonic acid phenethyl ester,
- the content of the component (C) in the cured film forming composition of the present invention is preferably 0.01 to 20 parts by mass, more preferably 0.1 parts by mass with respect to 100 parts by mass of the component (A) compound. Part to 15 parts by weight, more preferably 0.5 part to 10 parts by weight.
- the content of the component (C) is preferably 0.01 to 20 parts by mass or more, sufficient thermosetting and solvent resistance can be imparted. However, when it is more than 20 parts by mass, the storage stability of the composition may be lowered.
- the cured film forming composition of the present invention is mainly used in a solution state dissolved in a solvent.
- the solvent used in that case is only required to be able to dissolve the component (A), the component (B) and / or the component (C), and other additives which can be optionally added, and the type and structure thereof are particularly limited. It is not something.
- the solvent include, for example, methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, 2-methyl-1-butanol, n-pentanol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, Methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, propylene glycol, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether, propylene glycol propyl ether, propylene glycol propyl ether acetate, Toluene, xylene, methyl Ethyl ketone, isobutyl methyl ketone, cyclopentanone, cyclohexanone, 2-butanone
- the cured film-forming composition of the present invention is used to produce an alignment material by forming a cured film on a resin film
- methanol, ethanol, n-propanol, isopropanol, n-butanol, 2-methyl-1-butanol 2-heptanone, isobutyl methyl ketone, diethylene glycol, propylene glycol, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate and the like are preferable from the viewpoint that the resin film is a resistant solvent.
- solvents can be used alone or in combination of two or more.
- the cured film-forming composition of the present invention is, as necessary, an adhesion improver, a silane coupling agent, a surfactant, a rheology modifier, a pigment, a dye, a storage stability, as long as the effects of the present invention are not impaired.
- an adhesion improver e.g., a silane coupling agent, a surfactant, a rheology modifier, a pigment, a dye, a storage stability, as long as the effects of the present invention are not impaired.
- Agents, antifoaming agents, antioxidants, and the like are examples of the like.
- the cured film forming composition of the present invention contains (A) a vertically aligned polymer and (B) a cross-linking agent and / or (C) an acid catalyst. It is a composition that can contain other additives as long as they are not impaired. Usually, they are used in the form of a solution in which they are dissolved in a solvent.
- Preferred examples of the cured film forming composition of the present invention are as follows. [1] A cured film forming composition containing 1 part by mass to 100 parts by mass of the component (B) based on 100 parts by mass of the component (A). [2]: A cured film forming composition containing 1 part by mass to 100 parts by mass of the component (B) and the solvent based on 100 parts by mass of the component (A). [3]: A cured film forming composition containing 0.01 to 20 parts by mass of component (C) and solvent based on 100 parts by mass of component (A). [4]: Based on 100 parts by mass of component (A), cured film formation containing 1 to 100 parts by mass of component (B), 0.01 to 20 parts by mass of component (C), and solvent Composition.
- the blending ratio, preparation method, and the like when the cured film forming composition of the present invention is used as a solution are described in detail below.
- the ratio of the solid content in the cured film-forming composition of the present invention is not particularly limited as long as each component is uniformly dissolved in the solvent, but is 1% by mass to 60% by mass, preferably 2%.
- the mass is from 50% by mass to 50% by mass, and more preferably from 2% by mass to 20% by mass.
- solid content means what remove
- the method for preparing the cured film forming composition of the present invention is not particularly limited.
- a preparation method for example, a method of mixing the component (B) and / or the component (C) in a predetermined ratio with a solution of the component (A) dissolved in a solvent to obtain a uniform solution, or this preparation method In an appropriate stage, there may be mentioned a method in which other additives are further added and mixed as necessary.
- a vertically aligned polymer solution obtained by a reaction in a solvent can be used as it is.
- the component (B) and / or the component (C) is added to the solution of the component (A) in the same manner as described above to obtain a uniform solution.
- a solvent may be further added for the purpose of adjusting the concentration.
- the solvent used in the production process of the component (A) and the solvent used for adjusting the concentration of the cured film forming composition may be the same or different.
- the prepared cured film-forming composition solution is preferably used after being filtered using a filter having a pore size of about 0.2 ⁇ m.
- a solution of the cured film forming composition of the present invention is applied to a substrate (for example, a silicon / silicon dioxide-coated substrate, a silicon nitride substrate, a substrate coated with a metal such as aluminum, molybdenum, or chromium, a glass substrate, a quartz substrate, or ITO.
- a substrate for example, a silicon / silicon dioxide-coated substrate, a silicon nitride substrate, a substrate coated with a metal such as aluminum, molybdenum, or chromium, a glass substrate, a quartz substrate, or ITO.
- Substrates) and film substrates for example, resin films such as triacetyl cellulose (TAC) film, cycloolefin polymer (COP) film, cycloolefin copolymer (COC) film, polyethylene terephthalate (PET) film, acrylic film, polyethylene film)
- TAC triacetyl cellulose
- COC cycloolefin polymer
- COC cycloolefin copolymer
- PET polyethylene terephthalate
- Acrylic film polyethylene film
- Etc. by bar coating, spin coating, flow coating, roll coating, slit coating, spin coating following slit, ink jet coating, printing, etc. to form a coating film, and then using a hot plate or oven, etc. Heat drying By, it can form a cured film.
- the cured film can be applied as an alignment material as it is.
- the heating and drying conditions may be such that the crosslinking reaction with the crosslinking agent proceeds to such an extent that the components of the cured film (alignment material) do not elute into the polymerizable liquid crystal solution applied thereon.
- a heating temperature and a heating time appropriately selected from the range of 200 ° C. and a time of 0.4 minutes to 60 minutes are adopted.
- the heating temperature and the heating time are preferably 70 to 160 ° C. and 0.5 to 10 minutes.
- the thickness of the cured film (alignment material) formed using the curable composition of the present invention is, for example, 0.05 ⁇ m to 5 ⁇ m, and is appropriately determined in consideration of the level difference of the substrate to be used and optical and electrical properties. You can choose.
- a phase difference material such as a polymerizable liquid crystal solution having vertical alignment property is applied onto the alignment material. Can be oriented on the orientation material. Then, the retardation material in an oriented state can be cured by irradiating with ultraviolet rays of 300 to 400 nm to form a retardation material as a layer having optical anisotropy. And when the board
- the alignment materials on both substrates are bonded to each other via a spacer, and then between the substrates.
- a liquid crystal display element in which liquid crystal is injected to align the liquid crystal may be used.
- the cured film forming composition of this invention can be used suitably for manufacture of various retardation materials (retardation film), a liquid crystal display element, etc.
- ⁇ (B) component cross-linking agent>
- CYM303 Hexamethoxymethylmelamine
- ⁇ (C) component acid catalyst>
- PTSA p-toluenesulfonic acid monohydrate
- the number average molecular weight and weight average molecular weight of the acrylic copolymer obtained in accordance with the following synthesis examples were measured using a GPC apparatus (Shodex (registered trademark) columns KF803L and KF804L) manufactured by JASCO Corporation, and the elution solvent tetrahydrofuran at a flow rate of 1 mL. It was measured under the condition that the column was eluted at a rate of 40 minutes per minute (column temperature: 40 ° C.).
- Mn number average molecular weight
- Mw weight average molecular weight
- Examples 1 to 7, Comparative Examples 1 and 2 The cured film forming compositions of Examples 1 to 7 and Comparative Examples 1 and 2 were prepared with the compositions shown in Table 1, and vertical alignment was evaluated for each.
- the retardation material using the cured film obtained from the cured film forming composition of Examples 1 to 7 as an alignment material does not depend on the base material used, and all have good vertical alignment properties. In addition, the coating property of the liquid crystal was also good.
- a retardation material using a cured film obtained from the cured film forming composition of Comparative Example 1 containing neither of the crosslinking agent (B) and the acid catalyst (C) as an aligning agent, and a vertical alignment group The phase difference material using the cured film obtained from the cured film forming composition of Comparative Example 2 using the component (A) that does not contain as the alignment material did not have vertical alignment.
- the retardation material of Comparative Example 3 obtained without forming a cured film showed vertical alignment on glass but did not show vertical alignment on PET.
- the cured film forming composition according to the present invention is very useful as a material for forming a liquid crystal alignment film of a liquid crystal display element and an alignment material for forming an optically anisotropic film provided inside or outside the liquid crystal display element.
- it is suitable as a material for an optical compensation film of IPS-LCD.
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Abstract
Description
1)液晶層面に平行な電場が印加できる電極により供給される両基板の間に水平配向を有する液晶層が挟まれている。
2)一枚以上の+Aプレートと+Cプレートが両偏光板に挟まれている。
3)+Aプレートの主光軸は、液晶層の主光軸に垂直である。
4)液晶層の位相差値RLC、+Cプレートの位相差値R+C、+Aプレートの位相差値R+Aは、次式を満たすように決められる。
RLC:R+C:R+A≒1:0.5:0.25
5)+Aプレートと+Cプレートの位相差値に対し偏光板の保護フィルムの厚み方向の位相差値の関係は示されていない(TAC、COP、PNB)。 Patent Document 2 discloses an IPS-LCD compensation film using a + C plate and a + A plate (positive A plate). This document shows the following configuration of the liquid crystal display element described therein.
1) A liquid crystal layer having a horizontal alignment is sandwiched between both substrates supplied by electrodes capable of applying an electric field parallel to the surface of the liquid crystal layer.
2) One or more + A plates and + C plates are sandwiched between both polarizing plates.
3) The main optical axis of the + A plate is perpendicular to the main optical axis of the liquid crystal layer.
4) of the liquid crystal layer retardation value R LC, + C plate retardation value R + C, + A retardation value R + A plate is determined so as to satisfy the following equation.
R LC : R + C : R + A ≈1: 0.5: 0.25
5) The relationship of the retardation value in the thickness direction of the protective film of the polarizing plate with respect to the retardation value of the + A plate and the + C plate is not shown (TAC, COP, PNB).
また、従来提案されているポリイミドを用いた垂直配向膜は、膜作成にあたりN-メチル-2-ピロリドン等のポリイミドの溶剤を使用する必要がある。このためガラス基材では問題にならないが、基材がフィルムの場合、配向膜形成時に基材にダメージを与えてしまうという問題がある。その上、ポリイミドを用いた垂直配向膜では、高温での焼成が必要となり、フィルム基材が高温に耐えられないという問題がある。
さらに、長鎖アルキルを有するシランカップリング剤等で基材を直接処理することにより、垂直配向膜を形成する方法も提案されているが、基材表面にヒドロキシ基が存在していない場合には処理が難しく、基材が制限されるという問題がある(特許文献4)。 As conventionally proposed, the + C plate is very useful as an optical compensation film for IPS-LCD because it can compensate for light leakage where the viewing angle of the polarizing plate is large. However, it is difficult to develop the vertical alignment (positive C plate) property by a conventionally known stretching method.
In addition, a conventionally proposed vertical alignment film using polyimide needs to use a polyimide solvent such as N-methyl-2-pyrrolidone for film formation. For this reason, although it does not become a problem in a glass base material, when a base material is a film, there exists a problem of giving a damage to a base material at the time of alignment film formation. In addition, the vertical alignment film using polyimide requires firing at a high temperature, and there is a problem that the film substrate cannot withstand the high temperature.
Furthermore, a method for forming a vertical alignment film by directly treating a substrate with a silane coupling agent having a long-chain alkyl or the like has also been proposed, but when a hydroxy group does not exist on the substrate surface, There exists a problem that a process is difficult and a base material is restrict | limited (patent document 4).
(A)エポキシ基を側鎖または末端に1個以上有するポリマーのエポキシ基に対して、カルボキシル基及び垂直配向性基を有する化合物のカルボキシル基を反応させたポリマー、並びに
(B)架橋剤及び(C)酸触媒からなる群から選択される少なくとも一種の化合物
を含有する硬化膜形成組成物であって、
前記垂直配向性基は下記式(1)で表される基であることを特徴とする、硬化膜形成組成物に関する。
Y1は単結合を表し、
Y2は単結合または炭素原子数1~15のアルキレン基を表すか、ベンゼン環、シクロヘキサン環または複素環から選ばれる2価の環状基を表し、前記環状基上の任意の水素原子が、炭素原子数1~3のアルキル基、炭素原子数1~3のアルコキシル基、炭素原子数1~3のフッ素含有アルキル基、炭素原子数1~3のフッ素含有アルコキシル基またはフッ素原子で置換されていてもよく、
Y3は単結合または炭素原子数1~15のアルキレン基を表し、
Y4は単結合を表すか、ベンゼン環、シクロヘキサン環または複素環から選ばれる2価の環状基、または炭素原子数17~30であってステロイド骨格を有する2価の有機基を表し、前記環状基上の任意の水素原子が、炭素原子数1~3のアルキル基、炭素原子数1~3のアルコキシル基、炭素原子数1~3のフッ素含有アルキル基、炭素原子数1~3のフッ素含有アルコキシル基またはフッ素原子で置換されていてもよく、
Y5はベンゼン環、シクロヘキサン環または複素環から選ばれる2価の環状基を表し、これらの環状基上の任意の水素原子が、炭素原子数1~3のアルキル基、炭素原子数1~3のアルコキシル基、炭素原子数1~3のフッ素含有アルキル基、炭素原子数1~3のフッ素含有アルコキシル基またはフッ素原子で置換されていてもよく、
nは0~4の整数を表し、nが2以上の場合、Y5同士は同一でも異なっていてもよく、
Y6は水素原子、炭素原子数1~18アルキル基、炭素原子数1~18のフッ素含有アルキル基、炭素原子数1~18のアルコキシル基または炭素原子数1~18のフッ素含有アルコキシル基を表し、
Y2及びY3としてのアルキレン基、並びに、環状基上の置換基又はY6としてのアルキル基、フッ素含有アルキル基、アルコキシル基及びフッ素含有アルコキシ基は、直鎖状、枝分かれ状、又は環状の何れか又はそれらの組み合わせであってもよく、
またY2及びY3としてのアルキレン基、並びに、Y6としてのアルキル基、フッ素含有アルキル基、アルコキシル基及びフッ素含有アルコキシ基は、結合基同士が隣り合わない限り1ないし3の結合基で中断されていてもよく、
さらにY2、Y4又はY5が2価の環状基を表すか、Y4がステロイド骨格を有する2価の有機基を表すか、Y2又はY3がアルキレン基を表すか、或いはY6がアルキル基又はフッ素含有アルキル基を表すとき、該2価の環状基、該ステロイド骨格を有する2価の有機基、該アルキレン基、該アルキル基及び該フッ素含有アルキル基は、それらに隣接する基と結合基を介して結合していてもよく、
そして上記結合基は、-O-、-CH2O-、-CO-、-COO-、-OCO-、-NHCO-、-CONH-、-NH-CO-O-、-O-CO-NH-からなる群から選ばれる基を表し、
但し、Y2乃至Y6がそれぞれ表すところの炭素原子数1~15のアルキレン基、ベンゼン環、シクロヘキサン環、複素環、ステロイド骨格を有する2価の有機基、炭素原子数1~18のアルキル基、炭素原子数1~18のフッ素含有アルキル基、炭素原子数1~18のアルコキシル基及び炭素原子数1~18のフッ素含有アルコキシル基の炭素原子数の合計は6~30である)。
第2観点として、前記エポキシ基を側鎖または末端に1個以上有するポリマーが、主鎖に環構造を有する数平均分子量300乃至20,000のポリマーである、第1観点に記載の硬化膜形成組成物に関する。
第3観点として、前記エポキシ基を側鎖または末端に1個以上有するポリマーが、ビスフェノールA型エポキシ樹脂、ビスフェノールFエポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂及びポリオールの1,2-エポキシ-4-(2-オキシラニル)シクロヘキサン付加物からなる群から選択されるいずれか一種のポリマーである、第1観点又は第2観点に記載の硬化膜形成組成物に関する。
第4観点として、(B)成分の架橋剤がメチロール基またはアルコキシメチル基を有する架橋剤である、第1観点乃至第3観点のうち何れか一項に記載の硬化膜形成組成物に関する。
第5観点として、(A)成分100質量部に基づいて、1質量部~100質量部の(B)成分を含有する第1観点乃至第4観点のうち何れか一項に記載の硬化膜形成組成物に関する。
第6観点として、(A)成分100質量部に基づいて、0.01質量部~20質量部の(C)成分を含有する第1観点乃至第5観点のうち何れか一項に記載の硬化膜形成組成物に関する。
第7観点として、第1観点乃至第6観点のうち何れか一項に記載の硬化膜形成組成物を硬化させて得られることを特徴とする配向材に関する。
第8観点として、第1観点乃至第6観点のうち何れか一項に記載の硬化膜形成組成物から得られる硬化膜を使用して形成されることを特徴とする位相差材に関する。 That is, the present invention as a first aspect,
(A) a polymer obtained by reacting a carboxyl group of a compound having a carboxyl group and a vertical alignment group with an epoxy group of a polymer having one or more epoxy groups in the side chain or terminal, and (B) a crosslinking agent and ( C) A cured film-forming composition containing at least one compound selected from the group consisting of acid catalysts,
The vertical alignment group is a group represented by the following formula (1), and relates to a cured film forming composition.
Y 1 represents a single bond,
Y 2 represents a single bond or an alkylene group having 1 to 15 carbon atoms, or a divalent cyclic group selected from a benzene ring, a cyclohexane ring or a heterocyclic ring, and any hydrogen atom on the cyclic group is a carbon Substituted with an alkyl group having 1 to 3 atoms, an alkoxyl group having 1 to 3 carbon atoms, a fluorine-containing alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkoxyl group having 1 to 3 carbon atoms, or a fluorine atom. Well,
Y 3 represents a single bond or an alkylene group having 1 to 15 carbon atoms,
Y 4 represents a single bond, a divalent cyclic group selected from a benzene ring, a cyclohexane ring or a heterocyclic ring, or a divalent organic group having 17 to 30 carbon atoms and having a steroid skeleton. Arbitrary hydrogen atoms on the group are alkyl groups having 1 to 3 carbon atoms, alkoxyl groups having 1 to 3 carbon atoms, fluorine-containing alkyl groups having 1 to 3 carbon atoms, fluorine containing 1 to 3 carbon atoms May be substituted with an alkoxyl group or a fluorine atom,
Y 5 represents a divalent cyclic group selected from a benzene ring, a cyclohexane ring or a heterocyclic ring, and any hydrogen atom on these cyclic groups is an alkyl group having 1 to 3 carbon atoms, or 1 to 3 carbon atoms. An alkoxyl group, a fluorine-containing alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkoxyl group having 1 to 3 carbon atoms, or a fluorine atom,
n represents an integer of 0 to 4, and when n is 2 or more, Y 5 may be the same or different,
Y 6 represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, a fluorine-containing alkyl group having 1 to 18 carbon atoms, an alkoxyl group having 1 to 18 carbon atoms, or a fluorine-containing alkoxyl group having 1 to 18 carbon atoms. ,
The alkylene group as Y 2 and Y 3 and the substituent on the cyclic group or the alkyl group, fluorine-containing alkyl group, alkoxyl group and fluorine-containing alkoxy group as Y 6 are linear, branched or cyclic. Any or a combination thereof,
Also, the alkylene group as Y 2 and Y 3 , and the alkyl group, fluorine-containing alkyl group, alkoxyl group and fluorine-containing alkoxy group as Y 6 are interrupted by 1 to 3 bonding groups unless the bonding groups are adjacent to each other. May have been
Furthermore, Y 2 , Y 4 or Y 5 represents a divalent cyclic group, Y 4 represents a divalent organic group having a steroid skeleton, Y 2 or Y 3 represents an alkylene group, or Y 6 Represents an alkyl group or a fluorine-containing alkyl group, the divalent cyclic group, the divalent organic group having the steroid skeleton, the alkylene group, the alkyl group and the fluorine-containing alkyl group are groups adjacent to them. And may be bonded via a linking group,
The bonding group includes —O—, —CH 2 O—, —CO—, —COO—, —OCO—, —NHCO—, —CONH—, —NH—CO—O—, —O—CO—NH. Represents a group selected from the group consisting of:
Provided that each of Y 2 to Y 6 represents an alkylene group having 1 to 15 carbon atoms, a benzene ring, a cyclohexane ring, a heterocyclic ring, a divalent organic group having a steroid skeleton, or an alkyl group having 1 to 18 carbon atoms. The total number of carbon atoms of the fluorine-containing alkyl group having 1 to 18 carbon atoms, the alkoxyl group having 1 to 18 carbon atoms and the fluorine-containing alkoxyl group having 1 to 18 carbon atoms is 6 to 30).
As a second aspect, the cured film formation according to the first aspect, wherein the polymer having one or more epoxy groups in the side chain or terminal is a polymer having a ring structure in the main chain and having a number average molecular weight of 300 to 20,000. Relates to the composition.
As a third aspect, the polymer having one or more epoxy groups in the side chain or the terminal is bisphenol A type epoxy resin, bisphenol F epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, bisphenol A novolak type epoxy resin. And a cured film-forming composition according to the first aspect or the second aspect, which is any one polymer selected from the group consisting of 1,2-epoxy-4- (2-oxiranyl) cyclohexane adduct of polyol and .
As a 4th viewpoint, it is related with the cured film formation composition as described in any one of the 1st viewpoint thru | or the 3rd viewpoint whose crosslinking agent of (B) component is a crosslinking agent which has a methylol group or an alkoxymethyl group.
As a fifth aspect, the cured film formation according to any one of the first aspect to the fourth aspect containing 1 part by mass to 100 parts by mass of the component (B) based on 100 parts by mass of the component (A) Relates to the composition.
As a sixth aspect, based on 100 parts by mass of component (A), the curing according to any one of the first to fifth aspects containing 0.01 to 20 parts by mass of component (C) The present invention relates to a film-forming composition.
As a seventh aspect, the present invention relates to an alignment material obtained by curing the cured film forming composition according to any one of the first aspect to the sixth aspect.
As an eighth aspect, the present invention relates to a retardation material characterized by being formed using a cured film obtained from the cured film forming composition according to any one of the first aspect to the sixth aspect.
本発明の硬化膜形成組成物は、(A)成分であるエポキシ基を側鎖または末端に1個以上有するポリマーのエポキシ基に対して、カルボキシル基及び垂直配向性基を有する化合物のカルボキシル基を反応させたポリマーと、(B)成分である架橋剤及び(C)成分である酸触媒からなる群から選択される少なくとも一種の化合物を含有する。本発明の硬化膜形成組成物は、上記(A)成分、(B)成分、(C)成分に加えて、本発明の効果を損なわない限りにおいて、その他の添加剤を含有することができる。
以下、各成分の詳細を説明する。 <Curing film forming composition>
In the cured film forming composition of the present invention, the carboxyl group of the compound having a carboxyl group and a vertical alignment group is added to the epoxy group of the polymer having one or more epoxy groups in the side chain or terminal as the component (A). It contains at least one compound selected from the group consisting of a reacted polymer, a crosslinking agent as component (B) and an acid catalyst as component (C). The cured film forming composition of the present invention can contain other additives in addition to the above components (A), (B), and (C) as long as the effects of the present invention are not impaired.
Hereinafter, details of each component will be described.
本発明の硬化膜形成組成物に含有される(A)成分は、エポキシ基を側鎖または末端に1個以上有するポリマーのエポキシ基に対して、カルボキシル基及び垂直配向性基を有する化合物のカルボキシル基を反応させたポリマーである。なお、以下明細書において、(A)成分のポリマーを“垂直配向ポリマー”とも称する。 <(A) component>
The component (A) contained in the cured film forming composition of the present invention is a carboxyl of a compound having a carboxyl group and a vertical alignment group with respect to an epoxy group of a polymer having one or more epoxy groups in the side chain or terminal. It is a polymer that has been reacted with a group. In the following specification, the polymer of component (A) is also referred to as “vertical alignment polymer”.
エポキシ基を側鎖または末端に1個以上有するポリマーの具体例として、例えば、ポリグリシジルメタクリレート、グリシジルメタクリレート共重合体、ポリ(3,4-エポキシシクロヘキシルメチルメタクリレート)、3,4-エポキシシクロヘキシルメチルメタクリレート共重合体。ビスフェノールA型エポキシ樹脂、ビスフェノールFエポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂、トリメチロールプロパンの1,2-エポキシ-4-(2-オキシラニル)シクロヘキサン付加物等が挙げられる。
これらエポキシ基を側鎖または末端に1個以上有するポリマーの中でも、主鎖に環構造を有するポリマーが好ましく、具体的には、ビスフェノールA型エポキシ樹脂、ビスフェノールFエポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂、ポリオールの1,2-エポキシ-4-(2-オキシラニル)シクロヘキサン付加物等が液晶の塗布性が向上する点から好ましい。
これらエポキシ基を側鎖または末端に1個以上有するポリマーの分子量としてはポリスチレン換算数平均分子量(以下、数平均分子量と称す。)が300乃至20,000であることが好ましい。好ましくは400乃至10,000、より好ましくは、500乃至8,000のものである。 A polymer having one or more epoxy groups in the side chain or terminal can be produced by addition polymerization using an addition polymerizable monomer having an epoxy group. Or the polymer which has 1 or more of epoxy groups in a side chain or the terminal can be manufactured by reaction of the high molecular compound which has a hydroxy acid group, and the compound which has epoxy groups, such as epichlorohydrin and glycidyl tosylate.
Specific examples of the polymer having one or more epoxy groups in the side chain or terminal include, for example, polyglycidyl methacrylate, glycidyl methacrylate copolymer, poly (3,4-epoxycyclohexylmethyl methacrylate), and 3,4-epoxycyclohexylmethyl methacrylate. Copolymer. Bisphenol A type epoxy resin, bisphenol F epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, bisphenol A novolak type epoxy resin, 1,2-epoxy-4- (2-oxiranyl) cyclohexane adduct of trimethylolpropane Etc.
Among these polymers having one or more epoxy groups in the side chain or terminal, a polymer having a ring structure in the main chain is preferable. Specifically, bisphenol A type epoxy resin, bisphenol F epoxy resin, phenol novolac type epoxy resin, A cresol novolac type epoxy resin, a bisphenol A novolak type epoxy resin, a 1,2-epoxy-4- (2-oxiranyl) cyclohexane adduct of polyol and the like are preferable from the viewpoint of improving the liquid crystal coating property.
The molecular weight of the polymer having one or more of these epoxy groups in the side chain or terminal is preferably a polystyrene-equivalent number average molecular weight (hereinafter referred to as a number average molecular weight) of 300 to 20,000. It is preferably 400 to 10,000, more preferably 500 to 8,000.
従って、カルボキシル基及び垂直配向性基を有する化合物として、例えばカルボキシル基と炭素原子数6~20程度の炭化水素基を有する化合物が挙げられる。
炭素原子数6~20の炭化水素基としては、直鎖状、枝分かれ状又は環状の炭素原子数6~20のアルキル基または芳香族基を含む炭素原子数6~20の炭化水素基が挙げられる。 In the present specification, the vertical alignment group refers to a group containing a hydrocarbon group having, for example, about 6 to 20 carbon atoms, and specifically refers to a group represented by the formula [1] described later.
Accordingly, examples of the compound having a carboxyl group and a vertical alignment group include a compound having a carboxyl group and a hydrocarbon group having about 6 to 20 carbon atoms.
Examples of the hydrocarbon group having 6 to 20 carbon atoms include linear, branched or cyclic alkyl groups having 6 to 20 carbon atoms or hydrocarbon groups having 6 to 20 carbon atoms including an aromatic group. .
またY2として、ベンゼン環、シクロヘキサン環または複素環から選ばれる2価の環状基が挙げられ、これら環状基上の任意の水素原子は、炭素原子数1~3のアルキル基、炭素原子数1~3のアルコキシル基、炭素原子数1~3のフッ素含有アルキル基、炭素原子数1~3のフッ素含有アルコキシル基またはフッ素原子で置換されていてもよい
上記複素環としてはピロール環、イミダゾール環、オキサゾール環、チアゾール環、ピラゾール環、ピリジン環、ピリミジン環、キノリン環、ピラゾリン環、イソキノリン環、カルバゾール環、プリン環、チアジアゾール環、ピリダジン環、ピラゾリン環、トリアジン環、ピラゾリジン環、トリアゾール環、ピラジン環、ベンズイミダゾール環、シンノリン環、フェナントロリン環、インドール環、キノキサリン環、ベンゾチアゾール環、フェノチアジン環、オキサジアゾール環、アクリジン環等が挙げられ、より好ましいのは、ピロール環、イミダゾール環、ピラゾール環、ピリジン環、ピリミジン環、ピラゾリン環、カルバゾール環、ピリダジン環、ピラゾリン環、トリアジン環、ピラゾリジン環、トリアゾール環、ピラジン環、ベンズイミダゾール環である。
上記置換基として挙げたアルキル基としては、メチル基、エチル基、n-プロピル基、イソプロピル基、シクロプロピル基が挙げられ、上記アルコキシル基としては、前記アルキル基の具体例として挙げた基に酸素原子-O-が結合した基を挙げることができる。また上記フッ素含有アルキル基、フッ素含有アルコキシル基としては、前記アルキル基及びアルコキシル基のうち任意の水素原子がフッ素原子で置換された基を挙げることができる。
これらのなかでも、合成の容易さの点から、Y2はベンゼン環またはシクロへキサン環であることが好ましい。 In the formula [1], Y 2 represents a single bond or an alkylene group having 1 to 15 carbon atoms.
Examples of Y 2 include a divalent cyclic group selected from a benzene ring, a cyclohexane ring, and a heterocyclic ring. An arbitrary hydrogen atom on these cyclic groups is an alkyl group having 1 to 3 carbon atoms, a carbon atom number of 1 A pyrrole ring, an imidazole ring, an alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkoxyl group having 1 to 3 carbon atoms or a fluorine atom that may be substituted with a fluorine atom. Oxazole ring, thiazole ring, pyrazole ring, pyridine ring, pyrimidine ring, quinoline ring, pyrazoline ring, isoquinoline ring, carbazole ring, purine ring, thiadiazole ring, pyridazine ring, pyrazoline ring, triazine ring, pyrazolidine ring, triazole ring, pyrazine ring , Benzimidazole ring, cinnoline ring, phenanthroline ring, indole Quinoxaline ring, benzothiazole ring, phenothiazine ring, oxadiazole ring, acridine ring and the like, more preferably pyrrole ring, imidazole ring, pyrazole ring, pyridine ring, pyrimidine ring, pyrazoline ring, carbazole ring, pyridazine A ring, a pyrazoline ring, a triazine ring, a pyrazolidine ring, a triazole ring, a pyrazine ring, and a benzimidazole ring.
Examples of the alkyl group exemplified as the substituent include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, and a cyclopropyl group. As the alkoxyl group, examples of the alkyl group include oxygen groups. And a group to which an atom —O— is bonded. Examples of the fluorine-containing alkyl group and fluorine-containing alkoxyl group include groups in which any hydrogen atom of the alkyl group and alkoxyl group is substituted with a fluorine atom.
Among these, Y 2 is preferably a benzene ring or a cyclohexane ring from the viewpoint of ease of synthesis.
上記複素環並びに置換基として挙げたアルキル基等は、前述のY2で挙げたものとすることができる。
さらに、Y4として、炭素原子数17~30であってステロイド骨格を有する有機基から選ばれる2価の有機基であってもよい。その好ましい例は、コレステリル、アンドロステリル、β-コレステリル、エピアンドロステリル、エリゴステリル、エストリル、11α-ヒドロキシメチルステリル、11α-プロゲステリル、ラノステリル、メラトラニル、メチルテストロステリル、ノレチステリル、プレグネノニル、β-シトステリル、スチグマステリル、テストステリル、および酢酸コレステロ-ルエステル等から選ばれる構造から水素原子を2個取り去った構造を有する2価の基である。より具体的には、例えば下記の通りである。
これらのなかでも、合成の容易さの点から、Y4はベンゼン環、シクロへキサン環または炭素原子数17~30であってステロイド骨格を有する2価の有機基であることが好ましい。 In the above formula [1], Y 4 represents a single bond or a divalent cyclic group selected from a benzene ring, a cyclohexane ring or a heterocyclic ring, and any hydrogen atom on these cyclic groups has 1 carbon atom. It may be substituted with an alkyl group having 3 to 3, an alkoxyl group having 1 to 3 carbon atoms, a fluorine-containing alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkoxyl group having 1 to 3 carbon atoms, or a fluorine atom.
The alkyl group and the like mentioned as the heterocyclic ring and the substituent can be the same as those mentioned for Y 2 above.
Further, Y 4 may be a divalent organic group selected from organic groups having 17 to 30 carbon atoms and having a steroid skeleton. Preferred examples thereof include cholesteryl, androsteryl, β-cholesteryl, epiandrosteryl, erygosteryl, estril, 11α-hydroxymethylsteryl, 11α-progesteryl, lanosteryl, melatranyl, methyltestosteryl, noretisteryl, pregnenoyl, β-sitosteryl, It is a divalent group having a structure in which two hydrogen atoms are removed from a structure selected from stigmasteryl, testosteryl, acetic acid cholesterol ester, and the like. More specifically, for example, as follows.
Among these, Y 4 is preferably a benzene ring, a cyclohexane ring, or a divalent organic group having 17 to 30 carbon atoms and having a steroid skeleton from the viewpoint of ease of synthesis.
これらのなかでも、Y5はベンゼン環またはシクロへキサン環であることが好ましい。
また式[1]中、nは0~4の整数を表し、nが2以上の場合、Y5同士は同一の基であっても異なる基であってもよい。なかでも、原料の入手性や合成の容易さの点から、nは0~3が好ましい。より好ましいのは、0~2である。 In the formula [1], Y 5 represents a divalent cyclic group selected from a benzene ring, a cyclohexane ring or a heterocyclic ring, and an arbitrary hydrogen atom on these cyclic groups is an alkyl group having 1 to 3 carbon atoms, It may be substituted with an alkoxyl group having 1 to 3 carbon atoms, a fluorine-containing alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkoxyl group having 1 to 3 carbon atoms, or a fluorine atom. The alkyl group and the like mentioned as the heterocyclic ring and the substituent can be the same as those mentioned above for Y 4 .
Among these, Y 5 is preferably a benzene ring or a cyclohexane ring.
In the formula [1], n represents an integer of 0 to 4, and when n is 2 or more, Y 5 may be the same group or different groups. Among these, n is preferably 0 to 3 from the viewpoint of availability of raw materials and ease of synthesis. More preferred is 0-2.
なかでも、Y6は炭素原子数1~18のアルキル基、炭素原子数1~10のフッ素含有アルキル基、炭素原子数1~18のアルコキシル基または炭素原子数1~10のフッ素含有アルコキシル基であることが好ましい。より好ましくは、Y6は炭素原子数1~12のアルキル基または炭素原子数1~12のアルコキシル基である。特に好ましくは、Y6は炭素原子数1~9のアルキル基または炭素原子数1~9のアルコキシル基である。
なお、Y4がステロイド骨格を有する2価の有機基である場合は、Y6は水素原子が好ましい。 In formula [1], Y 6 represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, a fluorine-containing alkyl group having 1 to 18 carbon atoms, an alkoxyl group having 1 to 18 carbon atoms, or 1 to 18 carbon atoms. Represents a fluorine-containing alkoxyl group.
Among them, Y 6 is an alkyl group having 1 to 18 carbon atoms, a fluorine-containing alkyl group having 1 to 10 carbon atoms, an alkoxyl group having 1 to 18 carbon atoms, or a fluorine-containing alkoxyl group having 1 to 10 carbon atoms. Preferably there is. More preferably, Y 6 is an alkyl group having 1 to 12 carbon atoms or an alkoxyl group having 1 to 12 carbon atoms. Particularly preferably, Y 6 is an alkyl group having 1 to 9 carbon atoms or an alkoxyl group having 1 to 9 carbon atoms.
When Y 4 is a divalent organic group having a steroid skeleton, Y 6 is preferably a hydrogen atom.
例えば上記アルキル基は、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、1-メチル-n-ブチル基、2-メチル-n-ブチル基、3-メチル-n-ブチル基、1,1-ジメチル-n-プロピル基、1,2-ジメチル-n-プロピル基、2,2-ジメチル-n-プロピル基、1-エチル-n-プロピル基、n-ヘキシル基、1-メチル-n-ペンチル基、2-メチル-n-ペンチル基、3-メチル-n-ペンチル基、4-メチル-n-ペンチル基、1,1-ジメチル-n-ブチル基、1,2-ジメチル-n-ブチル基、1,3-ジメチル-n-ブチル基、2,2-ジメチル-n-ブチル基、2,3-ジメチル-n-ブチル基、3,3-ジメチル-n-ブチル基、1-エチル-n-ブチル基、2-エチル-n-ブチル基、1,1,2-トリメチル-n-プロピル基、1,2,2-トリメチル-n-プロピル基、1-エチル-1-メチル-n-プロピル基、1-エチル-2-メチル-n-プロピル基、n-ヘプチル基、1-メチル-n-ヘキシル基、2-メチル-n-ヘキシル基、3-メチル-n-ヘキシル基、1,1-ジメチル-n-ペンチル基、1,2-ジメチル-n-ペンチル基、1,3-ジメチル-n-ペンチル基、2,2-ジメチル-n-ペンチル基、2,3-ジメチル-n-ペンチル基、3,3-ジメチル-n-ペンチル基、1-エチル-n-ペンチル基、2-エチル-n-ペンチル基、3-エチル-n-ペンチル基、1-メチル-1-エチル-n-ブチル基、1-メチル-2-エチル-n-ブチル基、1-エチル-2-メチル-n-ブチル基、2-メチル-2-エチル-n-ブチル基、2-エチル-3-メチル-n-ブチル基、n-オクチル基、1-メチル-n-ヘプチル基、2-メチル-n-ヘプチル基、3-メチル-n-ヘプチル基、1,1-ジメチル-n-ヘキシル基、1,2-ジメチル-n-ヘキシル基、1,3-ジメチル-n-ヘキシル基、2,2-ジメチル-n-ヘキシル基、2,3-ジメチル-n-ヘキシル基、3,3-ジメチル-n-ヘキシル基、1-エチル-n-ヘキシル基、2-エチル-n-ヘキシル基、3-エチル-n-ヘキシル基、1-メチル-1-エチル-n-ペンチル基、1-メチル-2-エチル-n-ペンチル基、1-メチル-3-エチル-n-ペンチル基、2-メチル-2-エチル-n-ペンチル基、2-メチル-3-エチル-n-ペンチル基、3-メチル-3-エチル-n-ペンチル基、n-ノニル基、n-デシル基、n-ウンデシル基、n-ドデシル基、n-トリデシル基、n-テトラデシル基、n-ペンタデシル基等が挙げられる。
上記アルキレン基としては、前記アルキル基から任意の水素原子を1個除去した二価の基を挙げることができる。
上記アルコキシル基としては、前記アルキル基の具体例として挙げた基に酸素原子-O-が結合した基を挙げることができる。
また上記フッ素含有アルキル基、フッ素含有アルコキシル基としては、前記アルキル基及びアルコキシル基のうち任意の水素原子がフッ素原子で置換された基を挙げることができる。 The alkylene group, alkyl group, fluorine-containing alkyl group, alkoxyl group or fluorine-containing alkoxy group mentioned in the definition in the above formula [1] is any one of linear, branched, cyclic, or a combination thereof. Also good.
For example, the alkyl group is, for example, methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, n-pentyl group, 1-methyl-n. -Butyl group, 2-methyl-n-butyl group, 3-methyl-n-butyl group, 1,1-dimethyl-n-propyl group, 1,2-dimethyl-n-propyl group, 2,2-dimethyl- n-propyl group, 1-ethyl-n-propyl group, n-hexyl group, 1-methyl-n-pentyl group, 2-methyl-n-pentyl group, 3-methyl-n-pentyl group, 4-methyl- n-pentyl group, 1,1-dimethyl-n-butyl group, 1,2-dimethyl-n-butyl group, 1,3-dimethyl-n-butyl group, 2,2-dimethyl-n-butyl group, 2 , 3-dimethyl-n-butyl group, 3, -Dimethyl-n-butyl, 1-ethyl-n-butyl, 2-ethyl-n-butyl, 1,1,2-trimethyl-n-propyl, 1,2,2-trimethyl-n-propyl Group, 1-ethyl-1-methyl-n-propyl group, 1-ethyl-2-methyl-n-propyl group, n-heptyl group, 1-methyl-n-hexyl group, 2-methyl-n-hexyl group 3-methyl-n-hexyl group, 1,1-dimethyl-n-pentyl group, 1,2-dimethyl-n-pentyl group, 1,3-dimethyl-n-pentyl group, 2,2-dimethyl-n -Pentyl group, 2,3-dimethyl-n-pentyl group, 3,3-dimethyl-n-pentyl group, 1-ethyl-n-pentyl group, 2-ethyl-n-pentyl group, 3-ethyl-n- A pentyl group, a 1-methyl-1-ethyl-n-butyl group, -Methyl-2-ethyl-n-butyl group, 1-ethyl-2-methyl-n-butyl group, 2-methyl-2-ethyl-n-butyl group, 2-ethyl-3-methyl-n-butyl group N-octyl group, 1-methyl-n-heptyl group, 2-methyl-n-heptyl group, 3-methyl-n-heptyl group, 1,1-dimethyl-n-hexyl group, 1,2-dimethyl- n-hexyl group, 1,3-dimethyl-n-hexyl group, 2,2-dimethyl-n-hexyl group, 2,3-dimethyl-n-hexyl group, 3,3-dimethyl-n-hexyl group, 1 -Ethyl-n-hexyl group, 2-ethyl-n-hexyl group, 3-ethyl-n-hexyl group, 1-methyl-1-ethyl-n-pentyl group, 1-methyl-2-ethyl-n-pentyl Group, 1-methyl-3-ethyl-n-pentyl group, 2-methyl 2-ethyl-n-pentyl group, 2-methyl-3-ethyl-n-pentyl group, 3-methyl-3-ethyl-n-pentyl group, n-nonyl group, n-decyl group, n-undecyl group Group, n-dodecyl group, n-tridecyl group, n-tetradecyl group, n-pentadecyl group and the like.
As said alkylene group, the bivalent group which removed one arbitrary hydrogen atom from the said alkyl group can be mentioned.
Examples of the alkoxyl group include groups in which an oxygen atom —O— is bonded to the groups listed as specific examples of the alkyl group.
Examples of the fluorine-containing alkyl group and fluorine-containing alkoxyl group include groups in which any hydrogen atom of the alkyl group and alkoxyl group is substituted with a fluorine atom.
また、Y2及びY3としてのアルキレン基、並びに、Y6としてのアルキル基、フッ素含有アルキル基、アルコキシル基及びフッ素含有アルコキシ基は、結合基同士が隣り合わない限り1ないし3の結合基で中断されていてもよい。
さらに、Y2、Y4又はY5が2価の環状基を表すか、Y4がステロイド骨格を有する2価の有機基を表すか、Y2又はY3がアルキレン基を表すか、或いはY6がアルキル基又はフッ素含有アルキル基を表すとき、該2価の環状基、該ステロイド骨格を有する2価の有機基、該-CH2-CH(OH)-CH2-、該アルキレン基、該アルキル基及び該フッ素含有アルキル基は、それらに隣接する基と結合基を介して結合していてもよい。
また上記結合基は、-O-、-CH2O-、-CO-、-COO-、-OCO-、-NHCO-、-CONH-、-NH-CO-O-、-O-CO-NH-及び-NH-CO-NH-からなる群から選ばれる基を表す。
なお、Y2乃至Y6がそれぞれ表すところの炭素原子数1~15のアルキレン基、ベンゼン環、シクロヘキサン環、複素環、ステロイド骨格を有する2価の有機基、炭素原子数1~18のアルキル基、炭素原子数1~18のフッ素含有アルキル基、炭素原子数1~18のアルコキシル基及び炭素原子数1~18のフッ素含有アルコキシル基の炭素原子数の合計は6~30であり、例えば6~20である。
これらのうち、垂直配向性と重合性液晶の塗布性を考慮すると、垂直配向性基は、炭素原子数7~18、特に8~15のアルキル基を含む基であることが好ましい。 The alkylene group as Y 2 and Y 3 and the substituent on the cyclic group or the alkyl group, fluorine-containing alkyl group, alkoxyl group and fluorine-containing alkoxy group as Y 6 are linear, branched, or cyclic. Or any combination thereof.
Further, the alkylene group as Y 2 and Y 3 , and the alkyl group, fluorine-containing alkyl group, alkoxyl group and fluorine-containing alkoxy group as Y 6 are 1 to 3 bonding groups as long as the bonding groups are not adjacent to each other. It may be interrupted.
Furthermore, Y 2 , Y 4 or Y 5 represents a divalent cyclic group, Y 4 represents a divalent organic group having a steroid skeleton, Y 2 or Y 3 represents an alkylene group, or Y When 6 represents an alkyl group or a fluorine-containing alkyl group, the divalent cyclic group, the divalent organic group having the steroid skeleton, the —CH 2 —CH (OH) —CH 2 —, the alkylene group, The alkyl group and the fluorine-containing alkyl group may be bonded to a group adjacent thereto via a bonding group.
In addition, the linking group includes —O—, —CH 2 O—, —CO—, —COO—, —OCO—, —NHCO—, —CONH—, —NH—CO—O—, —O—CO—NH. Represents a group selected from the group consisting of — and —NH—CO—NH—.
Note that each of Y 2 to Y 6 represents an alkylene group having 1 to 15 carbon atoms, a benzene ring, a cyclohexane ring, a heterocyclic ring, a divalent organic group having a steroid skeleton, or an alkyl group having 1 to 18 carbon atoms. The total number of carbon atoms of the fluorine-containing alkyl group having 1 to 18 carbon atoms, the alkoxyl group having 1 to 18 carbon atoms and the fluorine-containing alkoxyl group having 1 to 18 carbon atoms is 6 to 30, for example 6 to 20.
Of these, considering the vertical alignment and the coating property of the polymerizable liquid crystal, the vertical alignment group is preferably a group containing an alkyl group having 7 to 18 carbon atoms, particularly 8 to 15 carbon atoms.
エポキシ基を側鎖または末端に1個以上有するポリマーのエポキシ1当量に対して、カルボキシル基及び垂直配向性基を有する化合物のカルボキシル基が5当量未満の場合、得られた垂直配向ポリマーにおいて所望の垂直配向性が十分に得られない場合がある。またカルボキシル基及び垂直配向性基を有する化合物のカルボキシル基が60当量を超えると、該垂直配向ポリマーを用いて硬化膜(配向材)を形成し、その上に重合性液晶溶液等を塗布しようする際に液晶の塗布性が低下する(液晶のハジキが発生する)虞がある。
また、垂直配向性基を含有せず、カルボキシル基を有する化合物を、カルボキシル基及び垂直配向性基を有する化合物を反応させたエポキシ基を側鎖または末端に1個以上有するポリマーの、エポキシ残基に反応させてもよい。その場合、エポキシ基を側鎖または末端に1個以上有するポリマーのエポキシ1当量に対するカルボキシル基の量は、カルボキシル基及び垂直配向性基を有する化合物のカルボキシル基と、垂直配向性基を含有せずカルボキシル基を有する化合物のカルボキシル基の合計量で、5~60当量とすることが好ましい。 The amount of the polymer having one or more epoxy groups in the side chain or terminal and the compound having a carboxyl group and a vertically aligning group to obtain the above vertically aligned polymer is one or more in the side chain or terminal. It is preferable to use the compound having a carboxyl group and a vertical alignment group in an amount of 5 to 60 equivalents with respect to 1 equivalent of the epoxy of the polymer.
When the carboxyl group of the compound having a carboxyl group and a vertically aligning group is less than 5 equivalents relative to 1 equivalent of the epoxy having 1 or more epoxy groups in the side chain or terminal, the desired vertically aligned polymer is In some cases, sufficient vertical alignment cannot be obtained. When the carboxyl group of the compound having a carboxyl group and a vertical alignment group exceeds 60 equivalents, a cured film (alignment material) is formed using the vertical alignment polymer, and a polymerizable liquid crystal solution or the like is applied thereon. At this time, there is a possibility that the coating property of the liquid crystal is deteriorated (liquid crystal repelling occurs).
In addition, an epoxy residue of a polymer which does not contain a vertical alignment group and has one or more epoxy groups in the side chain or terminal obtained by reacting a compound having a carboxyl group with a compound having a carboxyl group and a vertical alignment group You may make it react. In that case, the amount of the carboxyl group with respect to 1 equivalent of the epoxy of the polymer having one or more epoxy groups in the side chain or the terminal does not contain the carboxyl group of the compound having the carboxyl group and the vertical alignment group, and the vertical alignment group. The total amount of carboxyl groups of the compound having a carboxyl group is preferably 5 to 60 equivalents.
前記方法により得られる垂直配向ポリマーは、通常、溶剤に溶解した溶液の状態である。後述するように、得られた垂直配向ポリマーの溶液をそのまま(A)成分(の溶液)として使用することができる。 The procedure for obtaining the vertical alignment polymer used in the present invention is not particularly limited. For example, a polymer having one or more epoxy groups in the side chain or terminal, a compound having a carboxyl group and a vertical alignment group, and optionally a vertical alignment group. It can be obtained by reacting a compound having no carboxyl group and having a carboxyl group in a solvent coexisting with a reaction catalyst or the like at a temperature of 50 to 150 ° C. In that case, the solvent to be used is not particularly limited as long as it dissolves a polymer having one or more epoxy groups in the side chain or terminal, a compound having a carboxyl group and a vertical alignment group, a polymerization initiator, and the like. Specific examples thereof include those described in <Solvent> described later. Reaction catalysts include benzyltrimethylammonium chloride, benzyltrimethylammonium bromide, benzyltriethylammonium chloride, benzyltriethylammonium bromide, benzyltripropylammonium chloride, benzyltripropylammonium bromide, tetramethylammonium chloride, tetraethylammonium bromide, tetrapropylammonium chloride. Quaternary ammonium salts such as tetrapropylammonium bromide; quaternary compounds such as tetraphenylphosphonium chloride, tetraphenylphosphonium bromide, benzyltriphenylphosphonium chloride, benzyltriphenylphosphonium bromide, ethyltriphenylphosphonium chloride, ethyltriphenylphosphonium bromide Or the like can be mentioned Suhon'niumu salt.
The vertically aligned polymer obtained by the above method is usually in the form of a solution dissolved in a solvent. As will be described later, the obtained vertically aligned polymer solution can be used as it is as the component (A).
本発明においては、垂直配向ポリマーは粉体形態で、あるいは精製した粉末を後述する溶剤に再溶解した溶液形態で用いてもよい。 In addition, the vertically aligned polymer solution obtained by the above method is poured into diethyl ether or water under stirring to cause reprecipitation, and the generated precipitate is filtered and washed, and then at normal or reduced pressure at room temperature. It can be dried or heat-dried to obtain a vertically oriented polymer powder. By the above operation, the reaction catalyst coexisting with the vertically aligned polymer and the unreacted compound can be removed, and as a result, a purified vertically aligned polymer powder is obtained. If sufficient purification cannot be achieved by a single operation, the obtained powder may be redissolved in a solvent and the above operation may be repeated.
In the present invention, the vertically aligned polymer may be used in the form of a powder or in the form of a solution obtained by re-dissolving the purified powder in a solvent described later.
本発明の硬化膜形成組成物における(B)成分は、架橋剤である。
(B)成分である架橋剤は、前記(A)成分の熱架橋可能な官能基と架橋を形成する基、例えばメチロール基またはアルコキシメチル基を有する架橋剤であることが好ましい。
これらの基を有する化合物としては、例えば、アルコキシメチル化グリコールウリル、アルコキシメチル化ベンゾグアナミンおよびアルコキシメチル化メラミン等のメチロール化合物が挙げられる。 <(B) component>
Component (B) in the cured film forming composition of the present invention is a crosslinking agent.
The crosslinking agent as the component (B) is preferably a crosslinking agent having a group that forms a crosslinking with the thermally crosslinkable functional group of the component (A), such as a methylol group or an alkoxymethyl group.
Examples of the compound having these groups include methylol compounds such as alkoxymethylated glycoluril, alkoxymethylated benzoguanamine, and alkoxymethylated melamine.
本発明の硬化膜形成組成物における(C)成分は酸触媒である。
(C)成分である酸触媒としては、例えば、酸または熱酸発生剤を好適に使用できる。この(C)成分は、本発明の硬化膜形成組成物の熱硬化反応を促進させることにおいて有効である。
(C)成分は、具体的には、上記酸としてスルホン酸基含有化合物、塩酸またはその塩が挙げられる。そして上記熱酸発生剤としては、加熱処理時に熱分解して酸を発生する化合物、すなわち温度80℃から250℃で熱分解して酸を発生する化合物であれば、特に限定されるものではない。 <(C) component>
The component (C) in the cured film forming composition of the present invention is an acid catalyst.
As an acid catalyst which is (C) component, an acid or a thermal acid generator can be used conveniently, for example. This component (C) is effective in promoting the thermosetting reaction of the cured film forming composition of the present invention.
Specific examples of the component (C) include sulfonic acid group-containing compounds, hydrochloric acid or salts thereof as the acid. The thermal acid generator is not particularly limited as long as it is a compound that thermally decomposes during heat treatment to generate an acid, that is, a compound that thermally decomposes at a temperature of 80 ° C. to 250 ° C. to generate an acid. .
本発明の硬化膜形成組成物は、主として溶剤に溶解した溶液状態で用いられる。その際に使用する溶剤は、(A)成分、(B)成分および/または(C)成分、並びに所望により添加し得る後述するその他添加剤を溶解できればよく、その種類および構造などは特に限定されるものでない。 <Solvent>
The cured film forming composition of the present invention is mainly used in a solution state dissolved in a solvent. The solvent used in that case is only required to be able to dissolve the component (A), the component (B) and / or the component (C), and other additives which can be optionally added, and the type and structure thereof are particularly limited. It is not something.
さらに、本発明の硬化膜形成組成物は、本発明の効果を損なわない限りにおいて、必要に応じて、密着向上剤、シランカップリング剤、界面活性剤、レオロジー調整剤、顔料、染料、保存安定剤、消泡剤、酸化防止剤等を含有することができる。 <Other additives>
Furthermore, the cured film-forming composition of the present invention is, as necessary, an adhesion improver, a silane coupling agent, a surfactant, a rheology modifier, a pigment, a dye, a storage stability, as long as the effects of the present invention are not impaired. Agents, antifoaming agents, antioxidants, and the like.
本発明の硬化膜形成組成物は、(A)成分の垂直配向ポリマーと、(B)成分の架橋剤および/又は(C)成分の酸触媒とを含有し、所望により更に本発明の効果を損なわない限りにおいてその他の添加剤を含有することができる組成物である。そして通常は、それらが溶剤に溶解した溶液の形態として用いられる。 <Preparation of cured film forming composition>
The cured film forming composition of the present invention contains (A) a vertically aligned polymer and (B) a cross-linking agent and / or (C) an acid catalyst. It is a composition that can contain other additives as long as they are not impaired. Usually, they are used in the form of a solution in which they are dissolved in a solvent.
[1]:(A)成分100質量部に基づいて、1質量部~100質量部の(B)成分を含有する硬化膜形成組成物。
[2]:(A)成分100質量部に基づいて、1質量部~100質量部の(B)成分、溶剤を含有する硬化膜形成組成物。
[3]:(A)成分100質量部に基づいて、0.01質量部~20質量部の(C)成分、溶剤を含有する硬化膜形成組成物。
[4]:(A)成分100質量部に基づいて、1質量部~100質量部の(B)成分、0.01質量部~20質量部の(C)成分、溶剤を含有する硬化膜形成組成物。 Preferred examples of the cured film forming composition of the present invention are as follows.
[1] A cured film forming composition containing 1 part by mass to 100 parts by mass of the component (B) based on 100 parts by mass of the component (A).
[2]: A cured film forming composition containing 1 part by mass to 100 parts by mass of the component (B) and the solvent based on 100 parts by mass of the component (A).
[3]: A cured film forming composition containing 0.01 to 20 parts by mass of component (C) and solvent based on 100 parts by mass of component (A).
[4]: Based on 100 parts by mass of component (A), cured film formation containing 1 to 100 parts by mass of component (B), 0.01 to 20 parts by mass of component (C), and solvent Composition.
本発明の硬化膜形成組成物における固形分の割合は、各成分が均一に溶剤に溶解している限り、特に限定されるものではないが、1質量%~60質量%であり、好ましくは2質量%~50質量%であり、より好ましくは2質量%~20質量%である。ここで、固形分とは、硬化膜形成組成物の全成分から溶剤を除いたものをいう。 The blending ratio, preparation method, and the like when the cured film forming composition of the present invention is used as a solution are described in detail below.
The ratio of the solid content in the cured film-forming composition of the present invention is not particularly limited as long as each component is uniformly dissolved in the solvent, but is 1% by mass to 60% by mass, preferably 2%. The mass is from 50% by mass to 50% by mass, and more preferably from 2% by mass to 20% by mass. Here, solid content means what remove | excluded the solvent from all the components of the cured film formation composition.
本発明の硬化膜形成組成物の溶液を基板(例えば、シリコン/二酸化シリコン被覆基板、シリコンナイトライド基板、金属、例えば、アルミニウム、モリブデン、クロムなどが被覆された基板、ガラス基板、石英基板、ITO基板等)やフィルム基板(例えば、トリアセチルセルロース(TAC)フィルム、シクロオレフィンポリマー(COP)フィルム、シクロオレフィンコポリマー(COC)フィルム、ポリエチレンテレフタレート(PET)フィルム、アクリルフィルム、ポリエチレンフィルム等の樹脂フィルム)等の上に、バーコート、回転塗布、流し塗布、ロール塗布、スリット塗布、スリットに続いた回転塗布、インクジェット塗布、印刷などによって塗布して塗膜を形成し、その後、ホットプレートまたはオーブン等で加熱乾燥することにより、硬化膜を形成することができる。該硬化膜はそのまま配向材としても適用できる。 <Hardened film, alignment material and retardation material>
A solution of the cured film forming composition of the present invention is applied to a substrate (for example, a silicon / silicon dioxide-coated substrate, a silicon nitride substrate, a substrate coated with a metal such as aluminum, molybdenum, or chromium, a glass substrate, a quartz substrate, or ITO. Substrates) and film substrates (for example, resin films such as triacetyl cellulose (TAC) film, cycloolefin polymer (COP) film, cycloolefin copolymer (COC) film, polyethylene terephthalate (PET) film, acrylic film, polyethylene film)) Etc., by bar coating, spin coating, flow coating, roll coating, slit coating, spin coating following slit, ink jet coating, printing, etc. to form a coating film, and then using a hot plate or oven, etc. Heat drying By, it can form a cured film. The cured film can be applied as an alignment material as it is.
このように本発明の硬化膜形成組成物は、各種位相差材(位相差フィルム)や液晶表示素子等の製造に好適に用いることができる。 In addition, after using the two substrates having the alignment material of the present invention formed as described above, the alignment materials on both substrates are bonded to each other via a spacer, and then between the substrates. A liquid crystal display element in which liquid crystal is injected to align the liquid crystal may be used.
Thus, the cured film forming composition of this invention can be used suitably for manufacture of various retardation materials (retardation film), a liquid crystal display element, etc.
以下の実施例で用いる略記号の意味は、次のとおりである。
<(A)成分の垂直配向ポリマー及び(B)成分の架橋剤(ポリマー) 原料>
jER-1001:三菱化学(株)製ビスフェノールA型エポキシ樹脂 分子量900
jER-1055:三菱化学(株)製ビスフェノールA型エポキシ樹脂 分子量1,600
jER-157S70:三菱化学(株)製エポキシ化ビスフェノールAノボラック樹脂
ECN-1299:旭化成(株)製クレゾールノボラック樹脂
EHPE-3150:(株)ダイセル製トリメチロールプロパンの1,2-エポキシ-4-(2-オキシラニル)シクロヘキサン付加物
LAUA:ラウリン酸
5CCA:4’-ペンチル-(1,1’-ビシクロヘキサン)-4-カルボン酸
BMAA:N-ブトキシメチルアクリルアミド
BTEAC:ベンジルトリエチルアンモニウムクロリド
AIBN:α,α’-アゾビスイソブチロニトリル [Abbreviations used in Examples]
The meanings of the abbreviations used in the following examples are as follows.
<(A) Component Vertically Aligned Polymer and (B) Component Crosslinking Agent (Polymer) Raw Material>
jER-1001: Bisphenol A type epoxy resin manufactured by Mitsubishi Chemical Corporation, molecular weight 900
jER-1055: Bisphenol A type epoxy resin manufactured by Mitsubishi Chemical Corp. Molecular weight 1,600
jER-157S70: Epoxidized bisphenol A novolak resin ECN-1299 manufactured by Mitsubishi Chemical Corp. Cresol novolak resin EHPE-3150 manufactured by Asahi Kasei Corp. 1,2-epoxy-4- (trimethylolpropane manufactured by Daicel Corporation) 2-oxiranyl) cyclohexane adduct LAUA: lauric acid 5CCA: 4′-pentyl- (1,1′-bicyclohexane) -4-carboxylic acid BMAA: N-butoxymethylacrylamide BTEAC: benzyltriethylammonium chloride AIBN: α, α '-Azobisisobutyronitrile
CYM303:ヘキサメトキシメチルメラミン <(B) component: cross-linking agent>
CYM303: Hexamethoxymethylmelamine
PTSA:p-トルエンスルホン酸・一水和物 <(C) component: acid catalyst>
PTSA: p-toluenesulfonic acid monohydrate
PM:プロピレングリコールモノメチルエーテル
MIBK:イソブチルメチルケトン <Solvent>
PM: Propylene glycol monomethyl ether MIBK: Isobutyl methyl ketone
jER-1001 50.0g、LAUA 6.25g、BTEAC 0.14gをPM 131.58gに溶解し、110℃にて16時間反応させることにより垂直配向ポリマー(固形分濃度30質量%)(P1)を得た。得られた垂直配向ポリマーのエポキシ価を測定し、LAUAが全て反応した分のエポキシ基が消失したことを確認した。
<合成例2>
jER-1055 50.0g、LAUA 3.54g、BTEAC 0.079gをPM 125.0gに溶解し、110℃にて16時間反応させることにより垂直配向ポリマー(固形分濃度30質量%)(P2)を得た。得られた垂直配向ポリマーのエポキシ価を測定し、LAUAが全て反応した分のエポキシ基が消失したことを確認した。
<合成例3>
jER-157S70 50.0g、LAUA 14.3g、BTEAC 0.33gをPM 150.8gに溶解し、110℃にて16時間反応させることにより垂直配向ポリマー(固形分濃度30質量%)(P3)を得た。得られた垂直配向ポリマーのエポキシ価を測定し、LAUAが全て反応した分のエポキシ基が消失したことを確認した。
<合成例4>
ECN-1299 50.0g、LAUA 14.0g、BTEAC 0.32gをPM 150.2gに溶解し、110℃にて16時間反応させることにより垂直配向ポリマー(固形分濃度30質量%)(P4)を得た。得られた垂直配向ポリマーのエポキシ価を測定し、LAUAが全て反応した分のエポキシ基が消失したことを確認した。
<合成例5>
EHPE-3150 50.0g、LAUA 5.59g、BTEAC 0.036gをPM 129.8gに溶解し、110℃にて16時間反応させることにより垂直配向ポリマー(固形分濃度30質量%)(P5)を得た。得られた垂直配向ポリマーのエポキシ価を測定し、LAUAが全て反応した分のエポキシ基が消失したことを確認した。 <Synthesis Example 1>
jER-1001 50.0 g, LAUA 6.25 g, BTEAC 0.14 g was dissolved in 131.58 g of PM and reacted at 110 ° C. for 16 hours to obtain a vertically aligned polymer (solid content concentration 30% by mass) (P1). Obtained. The epoxy value of the obtained vertically aligned polymer was measured, and it was confirmed that the epoxy group corresponding to the reaction of all LAUA had disappeared.
<Synthesis Example 2>
50.0 g of jER-1055, 3.54 g of LAUA, 0.079 g of BTEAC were dissolved in 125.0 g of PM and reacted at 110 ° C. for 16 hours to obtain a vertically aligned polymer (solid content concentration 30% by mass) (P2). Obtained. The epoxy value of the obtained vertically aligned polymer was measured, and it was confirmed that the epoxy group corresponding to the reaction of all LAUA had disappeared.
<Synthesis Example 3>
jER-157S70 50.0 g, LAUA 14.3 g, BTEAC 0.33 g were dissolved in PM 150.8 g and reacted at 110 ° C. for 16 hours to obtain a vertically aligned polymer (solid content concentration 30 mass%) (P3). Obtained. The epoxy value of the obtained vertically aligned polymer was measured, and it was confirmed that the epoxy group corresponding to the reaction of all LAUA had disappeared.
<Synthesis Example 4>
ECN-1299 50.0 g, LAUA 14.0 g, BTEAC 0.32 g were dissolved in PM 150.2 g and reacted at 110 ° C. for 16 hours to obtain a vertically aligned polymer (solid content concentration 30 mass%) (P4). Obtained. The epoxy value of the obtained vertically aligned polymer was measured, and it was confirmed that the epoxy group corresponding to the reaction of all LAUA had disappeared.
<Synthesis Example 5>
EHPE-3150 50.0 g, LAUA 5.59 g, BTEAC 0.036 g were dissolved in 129.8 g of PM and reacted at 110 ° C. for 16 hours to obtain a vertically aligned polymer (solid content concentration 30 mass%) (P5). Obtained. The epoxy value of the obtained vertically aligned polymer was measured, and it was confirmed that the epoxy group corresponding to the reaction of all LAUA had disappeared.
BMAA 25.0g、重合触媒としてAIBN 1.04gをPM 48.4gに溶解し、85℃にて20時間反応させることによりアクリル共重合体溶液(固形分濃度35質量%)(P6)を得た。得られたアクリル共重合体のMnは4,800、Mwは3,100であった。
<合成例7>
EHPE-3150 50.0g、5CCA 24.4g、BTEAC 0.49gをPM 174.7gに溶解し、110℃にて16時間反応させることにより垂直配向ポリマー(固形分濃度30質量%)(P7)を得た。得られた垂直配向ポリマーのエポキシ価を測定し、5CCAが全て反応した分のエポキシ基が消失したことを確認した。 <Synthesis Example 6>
25.0 g of BMAA and 1.04 g of AIBN as a polymerization catalyst were dissolved in 48.4 g of PM and reacted at 85 ° C. for 20 hours to obtain an acrylic copolymer solution (solid content concentration 35% by mass) (P6). . Mn of the obtained acrylic copolymer was 4,800 and Mw was 3,100.
<Synthesis Example 7>
EHPE-3150 50.0 g, 5CCA 24.4 g, BTEAC 0.49 g were dissolved in PM 174.7 g and reacted at 110 ° C. for 16 hours to obtain a vertically aligned polymer (solid content concentration 30 mass%) (P7). Obtained. The epoxy value of the obtained vertically aligned polymer was measured, and it was confirmed that the epoxy group corresponding to the reaction of all 5CCAs had disappeared.
表1に示す組成にて実施例1乃至7、並びに比較例1及び2の各硬化膜形成組成物を調製し、それぞれについて垂直配向性の評価を行った。 <Examples 1 to 7, Comparative Examples 1 and 2>
The cured film forming compositions of Examples 1 to 7 and Comparative Examples 1 and 2 were prepared with the compositions shown in Table 1, and vertical alignment was evaluated for each.
実施例および比較例の各硬化膜形成組成物を、無アルカリガラス上にスピンコーターを用いて2000回転30秒で塗布した。同様に実施例及び比較例の各硬化膜形成組成物を、PETフィルム上にバーコーターを用いてWet膜厚4μmにて塗布した。その後、それぞれ温度100℃で60秒間、熱循環式オーブン中で加熱乾燥を行い、ガラス上及びPETフィルム上にそれぞれ硬化膜を形成した。
この硬化膜上に、メルク(株)製の垂直配向用重合性液晶溶液RMS03-015を、バーコーターを用いてWet膜厚6μmにて塗布し、室温23℃にて60秒間放置した。この基板上の塗膜を300mJ/cm2で露光し、位相差材を作製した。なお、ガラス上及びPETフィルム上に上記重合性液晶溶液を直接塗布(硬化膜形成組成物による硬化膜形成なし)し、同様の手順で作製した位相差材を比較例3とした。
作製したこれら位相差材を、大塚電子(株)製位相差測定装置RETS100を用いて面内位相差の入射角度依存性を測定した。入射角度0度での面内位相差値が0、入射角度±50度での面内位相差が38±5nmの範囲にあるものを垂直配向していると判断した。
得られた結果を表2に示す。 [Evaluation of vertical alignment]
Each cured film forming composition of an Example and a comparative example was apply | coated on 2000 alkali rotation 30 seconds using the spin coater. Similarly, the cured film forming compositions of Examples and Comparative Examples were applied on a PET film with a wet film thickness of 4 μm using a bar coater. Then, each was heated and dried in a heat circulation oven at a temperature of 100 ° C. for 60 seconds to form cured films on the glass and the PET film, respectively.
On the cured film, a polymerizable liquid crystal solution RMS03-015 for vertical alignment manufactured by Merck Co., Ltd. was applied using a bar coater with a wet film thickness of 6 μm, and left at room temperature of 23 ° C. for 60 seconds. The coating film on this substrate was exposed at 300 mJ / cm 2 to produce a retardation material. The above-mentioned polymerizable liquid crystal solution was directly applied on glass and PET film (no cured film was formed by the cured film-forming composition), and a retardation material produced in the same procedure was used as Comparative Example 3.
With respect to these prepared retardation materials, the incidence angle dependence of the in-plane retardation was measured using a phase difference measuring apparatus RETS100 manufactured by Otsuka Electronics Co., Ltd. Those having an in-plane retardation value of 0 at an incident angle of 0 ° and an in-plane retardation of 38 ± 5 nm at an incident angle of ± 50 ° were judged to be vertically oriented.
The obtained results are shown in Table 2.
実施例および比較例の各硬化膜形成組成物を、PETフィルム上にバーコーターを用いてWet膜厚4μmにて塗布した。その後、温度100℃で60秒間、熱循環式オーブン中で加熱乾燥を行い、PETフィルム上に硬化膜を形成した。
この硬化膜上に、メルク(株)製の垂直配向用重合性液晶溶液RMS03-015を、バーコーターを用いてWet膜厚6μmにて塗布し、室温23℃にて60秒間放置した。この基板上の塗膜を300mJ/cm2で露光し、位相差材を作製した。なお、PETフィルム上に上記重合性液晶溶液を直接塗布(硬化膜形成組成物による硬化膜形成なし)し、同様の手順で作製した位相差材を比較例3とした。
この位相差材を目視にて観察し、液晶のハジキによるピンホールが発生していないものを液晶塗布性が良好と判断した。
得られた結果を表2に示す。 [Evaluation of liquid crystal coatability]
Each cured film formation composition of an Example and a comparative example was apply | coated with the wet film thickness of 4 micrometers on the PET film using the bar coater. Then, it heat-dried in the thermal circulation oven for 60 seconds at the temperature of 100 degreeC, and formed the cured film on the PET film.
On the cured film, a polymerizable liquid crystal solution RMS03-015 for vertical alignment manufactured by Merck Co., Ltd. was applied using a bar coater with a wet film thickness of 6 μm, and left at room temperature of 23 ° C. for 60 seconds. The coating film on this substrate was exposed at 300 mJ / cm 2 to produce a retardation material. The above-mentioned polymerizable liquid crystal solution was directly applied on a PET film (no cured film was formed by the cured film forming composition), and a retardation material produced in the same procedure was used as Comparative Example 3.
This retardation material was visually observed, and it was judged that the liquid crystal coatability was good if no pinholes were generated due to the repelling of the liquid crystal.
The obtained results are shown in Table 2.
また、硬化膜を形成せずに得た比較例3の位相差材は、ガラス上では垂直配向性を示したもののPET上では垂直配向性を示さなかった。 On the other hand, a retardation material using a cured film obtained from the cured film forming composition of Comparative Example 1 containing neither of the crosslinking agent (B) and the acid catalyst (C) as an aligning agent, and a vertical alignment group The phase difference material using the cured film obtained from the cured film forming composition of Comparative Example 2 using the component (A) that does not contain as the alignment material did not have vertical alignment.
In addition, the retardation material of Comparative Example 3 obtained without forming a cured film showed vertical alignment on glass but did not show vertical alignment on PET.
Claims (8)
- (A)エポキシ基を側鎖または末端に1個以上有するポリマーのエポキシ基に対して、カルボキシル基及び垂直配向性基を有する化合物のカルボキシル基を反応させたポリマー、並びに
(B)架橋剤及び(C)酸触媒からなる群から選択される少なくとも一種の化合物
を含有する硬化膜形成組成物であって、
前記垂直配向性基は下記式(1)で表される基であることを特徴とする、硬化膜形成組成物。
Y1は単結合を表し、
Y2は単結合または炭素原子数1~15のアルキレン基を表すか、ベンゼン環、シクロヘキサン環または複素環から選ばれる2価の環状基を表し、前記環状基上の任意の水素原子が、炭素原子数1~3のアルキル基、炭素原子数1~3のアルコキシル基、炭素原子数1~3のフッ素含有アルキル基、炭素原子数1~3のフッ素含有アルコキシル基またはフッ素原子で置換されていてもよく、
Y3は単結合または炭素原子数1~15のアルキレン基を表し、
Y4は単結合を表すか、ベンゼン環、シクロヘキサン環または複素環から選ばれる2価の環状基、または炭素原子数17~30であってステロイド骨格を有する2価の有機基を表し、前記環状基上の任意の水素原子が、炭素原子数1~3のアルキル基、炭素原子数1~3のアルコキシル基、炭素原子数1~3のフッ素含有アルキル基、炭素原子数1~3のフッ素含有アルコキシル基またはフッ素原子で置換されていてもよく、
Y5はベンゼン環、シクロヘキサン環または複素環から選ばれる2価の環状基を表し、これらの環状基上の任意の水素原子が、炭素原子数1~3のアルキル基、炭素原子数1~3のアルコキシル基、炭素原子数1~3のフッ素含有アルキル基、炭素原子数1~3のフッ素含有アルコキシル基またはフッ素原子で置換されていてもよく、
nは0~4の整数を表し、nが2以上の場合、Y5同士は同一でも異なっていてもよく、
Y6は水素原子、炭素原子数1~18アルキル基、炭素原子数1~18のフッ素含有アルキル基、炭素原子数1~18のアルコキシル基または炭素原子数1~18のフッ素含有アルコキシル基を表し、
Y2及びY3としてのアルキレン基、並びに、環状基上の置換基又はY6としてのアルキル基、フッ素含有アルキル基、アルコキシル基及びフッ素含有アルコキシ基は、直鎖状、枝分かれ状、又は環状の何れか又はそれらの組み合わせであってもよく、
またY2及びY3としてのアルキレン基、並びに、Y6としてのアルキル基、フッ素含有アルキル基、アルコキシル基及びフッ素含有アルコキシ基は、結合基同士が隣り合わない限り1ないし3の結合基で中断されていてもよく、
さらにY2、Y4又はY5が2価の環状基を表すか、Y4がステロイド骨格を有する2価の有機基を表すか、Y2又はY3がアルキレン基を表すか、或いはY6がアルキル基又はフッ素含有アルキル基を表すとき、該2価の環状基、該ステロイド骨格を有する2価の有機基、該アルキレン基、該アルキル基及び該フッ素含有アルキル基は、それらに隣接する基と結合基を介して結合していてもよく、
そして上記結合基は、-O-、-CH2O-、-CO-、-COO-、-OCO-、-NHCO-、-CONH-、-NH-CO-O-、-O-CO-NH-及び-NH-CO-NH-からなる群から選ばれる基を表し、
但し、Y2乃至Y6がそれぞれ表すところの炭素原子数1~15のアルキレン基、ベンゼン環、シクロヘキサン環、複素環、ステロイド骨格を有する2価の有機基、炭素原子数1~18のアルキル基、炭素原子数1~18のフッ素含有アルキル基、炭素原子数1~18のアルコキシル基及び炭素原子数1~18のフッ素含有アルコキシル基の炭素原子数の合計は6~30である)。 (A) a polymer obtained by reacting a carboxyl group of a compound having a carboxyl group and a vertical alignment group with an epoxy group of a polymer having one or more epoxy groups in the side chain or terminal, and (B) a crosslinking agent and ( C) A cured film-forming composition containing at least one compound selected from the group consisting of acid catalysts,
The said vertical alignment group is group represented by following formula (1), The cured film formation composition characterized by the above-mentioned.
Y 1 represents a single bond,
Y 2 represents a single bond or an alkylene group having 1 to 15 carbon atoms, or a divalent cyclic group selected from a benzene ring, a cyclohexane ring or a heterocyclic ring, and any hydrogen atom on the cyclic group is a carbon Substituted with an alkyl group having 1 to 3 atoms, an alkoxyl group having 1 to 3 carbon atoms, a fluorine-containing alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkoxyl group having 1 to 3 carbon atoms, or a fluorine atom. Well,
Y 3 represents a single bond or an alkylene group having 1 to 15 carbon atoms,
Y 4 represents a single bond, a divalent cyclic group selected from a benzene ring, a cyclohexane ring or a heterocyclic ring, or a divalent organic group having 17 to 30 carbon atoms and having a steroid skeleton. Arbitrary hydrogen atoms on the group are alkyl groups having 1 to 3 carbon atoms, alkoxyl groups having 1 to 3 carbon atoms, fluorine-containing alkyl groups having 1 to 3 carbon atoms, fluorine containing 1 to 3 carbon atoms May be substituted with an alkoxyl group or a fluorine atom,
Y 5 represents a divalent cyclic group selected from a benzene ring, a cyclohexane ring or a heterocyclic ring, and any hydrogen atom on these cyclic groups is an alkyl group having 1 to 3 carbon atoms, or 1 to 3 carbon atoms. An alkoxyl group, a fluorine-containing alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkoxyl group having 1 to 3 carbon atoms, or a fluorine atom,
n represents an integer of 0 to 4, and when n is 2 or more, Y 5 may be the same or different,
Y 6 represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, a fluorine-containing alkyl group having 1 to 18 carbon atoms, an alkoxyl group having 1 to 18 carbon atoms, or a fluorine-containing alkoxyl group having 1 to 18 carbon atoms. ,
The alkylene group as Y 2 and Y 3 and the substituent on the cyclic group or the alkyl group, fluorine-containing alkyl group, alkoxyl group and fluorine-containing alkoxy group as Y 6 are linear, branched or cyclic. Any or a combination thereof,
Also, the alkylene group as Y 2 and Y 3 , and the alkyl group, fluorine-containing alkyl group, alkoxyl group and fluorine-containing alkoxy group as Y 6 are interrupted by 1 to 3 bonding groups unless the bonding groups are adjacent to each other. May have been
Furthermore, Y 2 , Y 4 or Y 5 represents a divalent cyclic group, Y 4 represents a divalent organic group having a steroid skeleton, Y 2 or Y 3 represents an alkylene group, or Y 6 Represents an alkyl group or a fluorine-containing alkyl group, the divalent cyclic group, the divalent organic group having the steroid skeleton, the alkylene group, the alkyl group and the fluorine-containing alkyl group are groups adjacent to them. And may be bonded via a linking group,
The bonding group includes —O—, —CH 2 O—, —CO—, —COO—, —OCO—, —NHCO—, —CONH—, —NH—CO—O—, —O—CO—NH. Represents a group selected from the group consisting of — and —NH—CO—NH—,
Provided that each of Y 2 to Y 6 represents an alkylene group having 1 to 15 carbon atoms, a benzene ring, a cyclohexane ring, a heterocyclic ring, a divalent organic group having a steroid skeleton, or an alkyl group having 1 to 18 carbon atoms. The total number of carbon atoms of the fluorine-containing alkyl group having 1 to 18 carbon atoms, the alkoxyl group having 1 to 18 carbon atoms and the fluorine-containing alkoxyl group having 1 to 18 carbon atoms is 6 to 30). - 前記エポキシ基を側鎖または末端に1個以上有するポリマーが、主鎖に環構造を有する数平均分子量300乃至20,000のポリマーである、請求項1に記載の硬化膜形成組成物。 The cured film-forming composition according to claim 1, wherein the polymer having one or more epoxy groups in the side chain or terminal is a polymer having a ring structure in the main chain and having a number average molecular weight of 300 to 20,000.
- 前記エポキシ基を側鎖または末端に1個以上有するポリマーが、ビスフェノールA型エポキシ樹脂、ビスフェノールFエポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂及びポリオールの1,2-エポキシ-4-(2-オキシラニル)シクロヘキサン付加物からなる群から選択されるいずれか一種のポリマーである、請求項1又は請求項2に記載の硬化膜形成組成物。 The polymer having one or more epoxy groups in the side chain or terminal is one of bisphenol A type epoxy resin, bisphenol F epoxy resin, phenol novolac type epoxy resin, cresol novolak type epoxy resin, bisphenol A novolak type epoxy resin and polyol. The cured film-forming composition according to claim 1 or 2, which is any one polymer selected from the group consisting of 2-epoxy-4- (2-oxiranyl) cyclohexane adducts.
- (B)成分の架橋剤がメチロール基またはアルコキシメチル基を有する架橋剤である、請求項1乃至請求項3のうち何れか一項に記載の硬化膜形成組成物。 The cured film forming composition according to any one of claims 1 to 3, wherein the crosslinking agent as the component (B) is a crosslinking agent having a methylol group or an alkoxymethyl group.
- (A)成分100質量部に基づいて、1質量部~100質量部の(B)成分を含有する請求項1乃至請求項4のうち何れか一項に記載の硬化膜形成組成物。 The cured film forming composition according to any one of claims 1 to 4, comprising 1 to 100 parts by mass of the component (B) based on 100 parts by mass of the component (A).
- (A)成分100質量部に基づいて、0.01質量部~20質量部の(C)成分を含有する請求項1乃至請求項5のうち何れか一項に記載の硬化膜形成組成物。 The cured film forming composition according to any one of claims 1 to 5, comprising 0.01 to 20 parts by mass of component (C) based on 100 parts by mass of component (A).
- 請求項1乃至請求項6のうち何れか一項に記載の硬化膜形成組成物を硬化させて得られることを特徴とする配向材。 An alignment material obtained by curing the cured film forming composition according to any one of claims 1 to 6.
- 請求項1乃至請求項6のうち何れか一項に記載の硬化膜形成組成物から得られる硬化膜を使用して形成されることを特徴とする位相差材。 A retardation material formed using a cured film obtained from the cured film-forming composition according to any one of claims 1 to 6.
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