WO2015027479A1 - Method for forming color filter substrate and corresponding spraying device - Google Patents

Method for forming color filter substrate and corresponding spraying device Download PDF

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Publication number
WO2015027479A1
WO2015027479A1 PCT/CN2013/082708 CN2013082708W WO2015027479A1 WO 2015027479 A1 WO2015027479 A1 WO 2015027479A1 CN 2013082708 W CN2013082708 W CN 2013082708W WO 2015027479 A1 WO2015027479 A1 WO 2015027479A1
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Prior art keywords
ink
sub
substrate
spray
pixel
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PCT/CN2013/082708
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French (fr)
Chinese (zh)
Inventor
陈孝贤
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深圳市华星光电技术有限公司
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Publication of WO2015027479A1 publication Critical patent/WO2015027479A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/201Filters in the form of arrays
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509Filters, e.g. light shielding masks
    • G02F1/133514Colour filters
    • G02F1/133516Methods for their manufacture, e.g. printing, electro-deposition or photolithography

Definitions

  • the invention relates to a method for forming a color filter substrate and a corresponding spraying device.
  • the application is filed on August 27, 2013, the Chinese Patent Office, the application number is 201310379015.9, and the invention name is "a color filter substrate.
  • the present invention relates to a thin film transistor liquid crystal display (TFT-LCD) manufacturing technology, and more particularly to a method of forming a color filter substrate and a corresponding spraying device.
  • TFT-LCD thin film transistor liquid crystal display
  • inkjet-based (Ink-Jet Printing, UP) color filter manufacturing technology using a showerhead is advantageous.
  • the nozzle of the nozzle coats the photoresist material in a specific pixel of the glass substrate with the black matrix, and the red, green and blue (RGB) color coating of the color filter can be completed in one process.
  • RGB red, green and blue
  • the existing coating method and the limitation of the coating device cause a problem of color unevenness between the photoresist layers: Since different nozzles are independent mechanical devices, mechanical The difference between the difference and the operation causes the amount of spit out to be inconsistent, resulting in uneven color. Therefore, in some of the existing improved techniques, the same material is coated by using different nozzles in the same pixel.
  • the technical problem to be solved by the present invention is to provide a method of forming a color filter substrate and a corresponding spraying device, which can improve the product yield of the color filter substrate and make the production schedule more flexible.
  • an aspect of an embodiment of the present invention provides a method of forming a color filter substrate, the method comprising the steps of:
  • the substrate is placed on the spraying device and moved in a fixed direction. Each time the substrate is moved a fixed distance, the plurality of nozzles are controlled to sequentially spray corresponding color inks on corresponding sub-pixel regions on the substrate. The at least one row of sub-pixel regions are sequentially coated with inks of different colors;
  • the nozzle having the colorless ink is sprayed in at least one sub-pixel region to supplement the film thickness of the sub-pixel region.
  • the method further includes the following steps:
  • the color ink on the substrate is cured to form a color filter in each of the sub-pixel regions.
  • the method further includes the following steps:
  • the desired color for each of the rows of sub-pixel regions is determined, as well as the amount of ink sprayed by each nozzle.
  • the step of controlling the plurality of nozzles to sequentially spray the corresponding sub-pixel regions on the substrate with the ink of the corresponding color comprises:
  • the ink of the corresponding color is sprayed on the corresponding sub-pixel area on the substrate according to the predetermined required nozzle and the amount of ink sprayed on the corresponding nozzle.
  • the step of controlling the plurality of nozzles to sequentially spray corresponding color inks on corresponding sub-pixel regions on the substrate includes:
  • the nozzle with the red ink is controlled to spray red ink on a row of the nth positioning area of the substrate to be sprayed into a red sub-pixel area;
  • the nozzle with the green ink is controlled to spray a green sub-pixel area on the n-1th positioning area of the substrate to spray green ink;
  • Each of the positioning areas includes three rows of sub-pixel regions.
  • a spraying apparatus having a plurality of nozzles for spraying ink on a substrate to form a color filter substrate, wherein the substrate passes through a black matrix Forming a plurality of sub-pixel regions, wherein the plurality of sub-pixel regions are arranged in a matrix; each of the plurality of showerheads is filled with ink of one color, and the ink includes red, green, blue, yellow, Purple ink and colorless ink;
  • the spraying device further includes a control unit, configured to control the plurality of nozzles to sequentially spray corresponding color sub-pixel regions on the substrate for each fixed distance of the substrate, the at least A row of sub-pixel areas is sequentially coated with ink of different colors.
  • a control unit configured to control the plurality of nozzles to sequentially spray corresponding color sub-pixel regions on the substrate for each fixed distance of the substrate, the at least A row of sub-pixel areas is sequentially coated with ink of different colors.
  • the nozzle containing the colorless ink is further sprayed by the control unit in at least one sub-pixel region to supplement the film thickness of the sub-pixel region.
  • the color required for each row of sub-pixel regions on the substrate is determined in advance; and the required color for each color of the sub-pixel region is determined, and the amount of ink sprayed by each nozzle is determined.
  • the control unit controls the plurality of nozzles to sequentially face the substrate according to the following rules Spray the corresponding color of the ink in the corresponding sub-pixel area:
  • the nozzle with the red ink is controlled to spray red ink on a row of the nth positioning area of the substrate to be sprayed into a red sub-pixel area;
  • the nozzle with the green ink is controlled to spray a green sub-pixel area on the n-1th positioning area of the substrate to spray green ink;
  • a spraying apparatus comprising: a plurality of nozzles for spraying ink on a substrate to form a color filter substrate, wherein the substrate passes through a black matrix Forming a plurality of sub-pixel regions, wherein the plurality of sub-pixel regions are arranged in a matrix; each of the plurality of showerheads is filled with ink of one color, and the ink includes red, green, blue, yellow, Purple ink and colorless ink;
  • the spraying device further includes a control unit, configured to control the plurality of nozzles to sequentially spray corresponding color sub-pixel regions on the substrate for each fixed distance of the substrate, the at least A row of sub-pixel regions are sequentially coated with ink of different colors; and a nozzle for controlling the colorless ink is sprayed in at least one sub-pixel region to complement the film thickness of the sub-pixel region.
  • a control unit configured to control the plurality of nozzles to sequentially spray corresponding color sub-pixel regions on the substrate for each fixed distance of the substrate, the at least A row of sub-pixel regions are sequentially coated with ink of different colors; and a nozzle for controlling the colorless ink is sprayed in at least one sub-pixel region to complement the film thickness of the sub-pixel region.
  • the color required for each row of sub-pixel regions on the substrate is determined in advance; and the required color for each color of the sub-pixel region is determined, and the amount of ink sprayed by each nozzle is determined.
  • the control unit controls the plurality of nozzles to sequentially spray corresponding color sub-pixel regions on the substrate according to the following rules:
  • the nozzle with the red ink is controlled to spray red ink on a row of the nth positioning area of the substrate to be sprayed into a red sub-pixel area;
  • the nozzle with the green ink is controlled to spray a green sub-pixel area on the n-1th positioning area of the substrate to spray green ink;
  • the nozzles of the spraying device are respectively filled with ink of one color, and the required chromaticity can be obtained in the sub-pixel region by the cooperation of different nozzles;
  • a colorless ink (resin) can be used to complement the film thickness to reduce the difference in film thickness of each sub-pixel region in the entire color filter to avoid display defects due to the difference in cell thickness;
  • FIG. 2 is a schematic view showing a first state in an embodiment of a method of forming a color filter substrate according to the present invention
  • FIG. 3 is a schematic view showing a second state in an embodiment of a method of forming a color filter substrate according to the present invention
  • FIG. 4 is a schematic view showing a third state in an embodiment of a method of forming a color filter substrate according to the present invention.
  • FIG. 5 is a schematic view showing a fourth state in an embodiment of a method of forming a color filter substrate according to the present invention.
  • FIG. 6 is a schematic view showing a fifth state in an embodiment of a method of forming a color filter substrate according to the present invention.
  • Fig. 7 is a view showing a sixth state in an embodiment of a method of forming a color filter substrate provided by the present invention.
  • FIG. 1 it is a schematic diagram of a main flow in an embodiment of a method for forming a color filter substrate provided by the present invention; for ease of understanding, the schematic diagram in FIG. 2 is combined.
  • step S10 a spraying device 1 having a plurality of nozzles 10 is provided, and the plurality of nozzles 10 are respectively filled with ink of one color, wherein the ink comprises red, green, blue, yellow, purple ink and colorless ink.
  • the ink comprises red, green, blue, yellow, purple ink and colorless ink.
  • Step S11 providing a substrate 2, such as a glass substrate, on which a plurality of sub-pixel regions 21 are formed by a black matrix 20, and the plurality of sub-pixel regions are arranged in a matrix, that is, a plurality of sub-pixels are formed. Rows, and multiple sub-pixel columns;
  • Step S12 placing the substrate 2 on the spraying device 1 and moving the substrate 2 in a fixed direction (moving from top to bottom in FIG. 2), and controlling each of the plurality of substrates 2 by a fixed distance
  • the nozzle 10 sequentially sprays corresponding sub-pixel regions 21 on the substrate 2 with ink of corresponding colors, wherein at least one row of sub-pixel regions is sequentially coated with ink of different colors,
  • the fixed distance is the distance of one positioning area in FIG. 2, and the distance of the positioning area is the distance of three sub-pixel lines in one embodiment;
  • Step S13 spraying the nozzle 10 with the colorless ink in at least one sub-pixel region 21 to supplement the film thickness of the sub-pixel region 21;
  • Step S14 the colored ink sprayed on the substrate 2 is cured to form a color filter in each of the sub-pixel regions.
  • the required nozzles for the color of the spray required for each row of sub-pixel regions, and the amount of ink sprayed by each nozzle. For example, in some sub-pixel region rows, only the required color is a solid color, such as red. It is only necessary to determine the corresponding nozzle 10 filled with red ink; however, in some sub-pixel area rows, the required color is the adjusted color, it is necessary to determine the use of the two nozzles 10 and the ink sprayed by each nozzle.
  • the color required in a sub-pixel region is a blended red color, which can be achieved by combining two nozzles (a red ink jet head and a yellow ink jet head), that is, an R254 nozzle and a Y150 nozzle can be used.
  • the ratio of the amount of spray applied is 1: 2, and so on, other colors can be obtained in a similar manner.
  • the step of controlling the plurality of nozzles 10 to sequentially spray the corresponding sub-pixel regions 21 on the substrate 2 with the ink of the corresponding color is:
  • the ink of the corresponding color is sprayed on the corresponding sub-pixel region 21 on the substrate 2 according to the predetermined desired use of the head 10 and the amount of ink sprayed by the nozzle 10.
  • control unit 11 may perform the spraying process by the following spraying rules: dividing all the sub-pixel regions 21 of the substrate 2 into a plurality of positioning regions, each of which includes a fixed row (for example, 3 rows) of sub-pixels. Area 21 ;
  • the nozzle 10 with the red ink is controlled to spray a red ink on the row of the nth positioning area of the substrate 2 to be sprayed into the red sub-pixel region 21; if ⁇ -1> 0, simultaneously controlling the nozzle 10 with the green ink to spray a green ink on the row of the n-1th positioning region of the substrate 2 to be sprayed into the green sub-pixel region 21;
  • n-2>0 at this time simultaneously control the nozzle 10 with blue ink to the n-2th positioning area of the substrate 2.
  • One row needs to be sprayed into a blue sub-pixel region 21 to spray blue ink;
  • the nozzle 10 with the yellow ink is controlled to simultaneously spray a yellow ink on a row of red or green sub-pixel regions 21 to be toned in the n-3th positioning area of the substrate 2;
  • n-4>0 at this time the nozzle 10 with the purple ink is controlled at the same time.
  • the row to be toned in the n-4th positioning area of the substrate 2 needs to be sprayed into the blue sub-pixel area 21 to spray the purple ink.
  • the plurality of nozzles 10 of the spraying device 2 are provided with red, green, blue, yellow, purple, and colorless special inks, and the flow direction of the substrate 2 is from top to bottom, and the sub-pixel region on the substrate 2 is divided into Multiple positioning areas (one substrate in the figure is 6 positioning areas, just for example).
  • the reaching of the first positioning area means that the first positioning area of the substrate 2 faces the nozzle of the spraying device 2 with red ink, and is filled with red ink.
  • the nozzle 10 starts to spray, and the red sub-pixel of the first positioning area is filled with red ink; since the substrate reaches the first positioning area at this time, the other nozzles of the spraying device 2 need not be sprayed; as shown in FIG. 3, when the substrate 2 When flowing to the second positioning area, the nozzle with red ink sprays red ink for the sub-pixel area in the second positioning area that needs to be painted red, and the nozzle with green ink needs to be sprayed green for the first positioning area.
  • the pixel area is sprayed with green ink; as shown in FIG. 4, when the substrate 2 flows to the third positioning area, the nozzle with the red ink sprays red ink for the sub-pixel area in the third positioning area that needs to be painted red.
  • the green ink nozzle sprays green ink for the sub-pixel area that needs to be painted green in the second positioning area, and the nozzle with blue ink is targeted Spraying required a location area into sub-pixel regions spraying blue blue ink;
  • the head with the red ink sprays red ink for the sub-pixel area in the fourth positioning area that needs to be painted red
  • the head with the green ink is directed to the third.
  • a sub-pixel area that needs to be sprayed with green is sprayed with green ink
  • a nozzle with blue ink is sprayed with blue ink for the sub-pixel area that needs to be sprayed blue in the second positioning area
  • the nozzle with yellow ink is directed to the a red color to be toned in a positioning area / a sub-pixel area to be sprayed into green is sprayed with yellow ink
  • the nozzle with the red ink is directed to the In the five positioning areas, the sub-pixel area that needs to be painted in red is sprayed with red ink, and the head with green ink is sprayed with green ink for the sub-pixel area that needs to be sprayed into green in the fourth positioning area, and the nozzle with blue ink is directed to the
  • the sub-pixel area that needs to be sprayed blue in the three positioning areas is sprayed with blue ink, and the nozzle with yellow ink is sprayed with yellow ink for the red/green sub-pixel area to be toned in the second positioning area, and is filled with purple ink.
  • the nozzle is sprayed with purple ink for the blue sub-pixel area to be toned in the first positioning area;
  • the head with the red ink sprays red ink for the sub-pixel area in the sixth positioning area that needs to be painted red
  • the head with the green ink is for the fifth.
  • the green sub-pixel area needs to be sprayed with green ink
  • the blue ink head sprays blue ink for the sub-pixel area in the fourth positioning area that needs to be sprayed blue
  • the nozzle with yellow ink is directed to the The red/green sub-pixel area to be toned in the three positioning areas is sprayed with yellow ink
  • the nozzle with purple ink is sprayed with purple ink for the blue sub-pixel area to be toned in the first positioning area; and, in the first
  • the substrate 2 is still in the process, and the second substrate 2 can also be directly connected, so that the idle time of the nozzle is shortened, and the production efficiency can be improved.
  • the final colorless nozzle is filled with ink without color, and the main purpose is to adjust the film thickness.
  • a spraying apparatus 1 which has a plurality of nozzles 10 for spraying ink on the substrate 2 to form a color filter substrate, wherein the substrate 2 passes through a black matrix.
  • each of the nozzles 10 is filled with ink of one color, and the ink includes red, green, blue, yellow, purple inks and
  • the coloring ink is further provided with a control unit 11 for controlling the plurality of heads 10 to sequentially spray the corresponding sub-pixel regions 21 on the substrate 2 with corresponding colors of ink when the substrate 2 is moved by a fixed distance, wherein At least one row of sub-pixel regions 21 is sequentially coated with ink of different colors.
  • the nozzle containing the colorless ink is further sprayed by the control unit 11 in at least one sub-pixel region 21 to supplement the film thickness of the sub-pixel region 21.
  • the control unit 11 before the spray head 10 of the spraying device 1 is sprayed, the color required for each row of the pixel regions 21 on the substrate 2 is required; and the required color for each row of the sub-pixel region 21 is determined, and each nozzle 10 is required. The amount of ink sprayed by a nozzle 10.
  • control unit 11 controls the plurality of heads 10 to sequentially spray the corresponding sub-pixel regions 21 on the substrate 2 with ink of a corresponding color according to the following rules:
  • the nozzle 10 with the red ink is controlled to spray a red ink on a row of the nth positioning area of the substrate 2 to be sprayed into a red sub-pixel area;
  • the nozzle with the green ink is controlled to spray a green ink on the row of the n-1th positioning region of the substrate to be sprayed into a green sub-pixel region;
  • the nozzle with purple ink is controlled to spray purple ink on a row of blue sub-pixel areas to be tuned in the n-4th positioning area of the substrate.
  • the nozzles of the spraying device are respectively filled with ink of one color, and the required chromaticity can be obtained in the sub-pixel region by the cooperation of different nozzles;
  • a colorless ink (resin) can be used to complement the film thickness to reduce the difference in film thickness of each sub-pixel region in the entire color filter to avoid display defects due to the difference in cell thickness;

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mathematical Physics (AREA)
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  • Crystallography & Structural Chemistry (AREA)
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  • Application Of Or Painting With Fluid Materials (AREA)
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Abstract

A method for forming a color filter substrate and a corresponding spraying device. The forming method comprises: providing a spraying device (1) having a plurality of spray heads (10), each spray head being filled with printing ink of one color; providing a substrate (2), and forming a plurality of subpixel regions (21) on the substrate, the plurality of subpixel regions being arranged in a matrix; and placing the substrate on the spraying device and moving same in one direction, and controlling the plurality of spray heads to sequentially spray printing ink of corresponding colors onto corresponding subpixel regions on the substrate once the substrate is moved a fixed distance, at least one row of subpixel regions being sequentially coated with printing ink of different colors. The product qualification rate of manufacturing color filter substrates can be improved, so that the production scheduling is more flexible.

Description

一种形成彩色滤光片基片的方法以及相应的喷涂装置 本申请要求于 2013 年 8 月 27 日提交中国专利局、 申请号为 201310379015.9、 发明名称为 "一种形成彩色滤光片基片的方法以及相应的 喷涂装置" 的中国专利申请的优先权, 上述专利的全部内容通过引用结合在 本申请中。 技术领域  The invention relates to a method for forming a color filter substrate and a corresponding spraying device. The application is filed on August 27, 2013, the Chinese Patent Office, the application number is 201310379015.9, and the invention name is "a color filter substrate. The method and the priority of the Chinese patent application of the corresponding spraying device, the entire contents of which are incorporated herein by reference. Technical field
本发明涉及薄膜晶体管液晶显示器(Thin Film Transistor liquid crystal display, TFT-LCD )制造技术, 特别涉及一种形成彩色滤光片基片的方法以 及相应的喷涂装置。 背景技术  The present invention relates to a thin film transistor liquid crystal display (TFT-LCD) manufacturing technology, and more particularly to a method of forming a color filter substrate and a corresponding spraying device. Background technique
新一代彩色滤光片制作技术中,尤其以利用喷头进行光刻胶涂布的喷墨 式(Ink- Jet Printing, UP )彩色滤光片制造技术较具优势, 在这种技术中, 是通过喷头的喷嘴(nozzle )将光刻胶材料涂布在具有黑矩阵的玻璃基板的 特定像素内, 只需一道工艺即可完成彩色滤光片的红、 绿、 蓝(RGB )三种 颜色的涂布, 采用这种技术具有节省设备、 空间以及材料等优点。  In the new generation of color filter manufacturing technology, in particular, inkjet-based (Ink-Jet Printing, UP) color filter manufacturing technology using a showerhead is advantageous. In this technology, The nozzle of the nozzle coats the photoresist material in a specific pixel of the glass substrate with the black matrix, and the red, green and blue (RGB) color coating of the color filter can be completed in one process. Cloth, this technology has the advantages of saving equipment, space and materials.
但是, 在这种制作方法中, 因为现有涂布方式、 涂布装置的限制, 导致 光刻胶层间容易产生颜色不均的问题: 因为不同的喷头是独立的机械装置, 无法避免机械的差异与运作的差异, 造成吐出的量不一致, 造成色不均的现 象。 因此, 现有的一些改进的技术中, 通过在相同像素内, 采用不同的喷嘴 来涂布相同材料。  However, in this manufacturing method, the existing coating method and the limitation of the coating device cause a problem of color unevenness between the photoresist layers: Since different nozzles are independent mechanical devices, mechanical The difference between the difference and the operation causes the amount of spit out to be inconsistent, resulting in uneven color. Therefore, in some of the existing improved techniques, the same material is coated by using different nozzles in the same pixel.
但是, 现有的这些制作方法中, 对于用同一喷涂装置制作色度不同的彩 色滤光片 (不同的彩色滤光片产品), 在如果每次更换产品时, 其色度规格 一般需要变更, 此时, 需要将喷涂装置中的油墨进更换, 首先, 在更换油墨 之前需要对喷头中的管路进行清洗, 需要花费很长的时间; 其次, 对喷头中 的管路进行清洗时一般很难清洗干净, 从而在不同油墨材料在替换期间, 容 易形成由于油墨材料不能互溶, 产生胶状凝结, 将会造成良率上的损失。 另 外, 现有的这种制作方法, 在排程上调整不易, 从而降低了生产的效率。 发明内容 However, in the existing manufacturing methods, color filters having different chromaticities (different color filter products) are produced by the same spraying device, and the color specifications generally need to be changed every time the product is replaced. At this time, it is necessary to replace the ink in the spraying device. First, it is necessary to clean the pipeline in the nozzle before replacing the ink, which takes a long time. Secondly, it is generally difficult to clean the pipeline in the nozzle. It is cleaned so that during the replacement of different ink materials, it is easy to form due to the incompatibility of the ink materials, resulting in colloidal condensation, which will cause loss of yield. Another In addition, the existing manufacturing method is difficult to adjust on the schedule, thereby reducing the production efficiency. Summary of the invention
本发明所要解决的技术问题在于,提供一种形成彩色滤光片基片的方法 以及相应的喷涂装置, 可以提高制作彩色滤光片基片的产品良率, 并使生产 排程更灵活。  The technical problem to be solved by the present invention is to provide a method of forming a color filter substrate and a corresponding spraying device, which can improve the product yield of the color filter substrate and make the production schedule more flexible.
为了解决上述技术问题,本发明的实施例的一方面提供了一种形成彩色 滤光片基板的方法, 所述方法包括如下步骤:  In order to solve the above technical problems, an aspect of an embodiment of the present invention provides a method of forming a color filter substrate, the method comprising the steps of:
提供具有多个喷头的喷涂装置, 所述多个喷头中均填入一种颜色的油 墨, 所述油墨包括红色、 绿色、 蓝色、 黄色、 紫色油墨以及无色油墨; 提供一基板, 在所述基板上通过黑色矩阵形成有多个次像素区域, 所述 多个次像素区域呈矩阵排列;  Providing a spraying device having a plurality of nozzles, the plurality of nozzles being filled with ink of one color, the ink comprising red, green, blue, yellow, purple ink and colorless ink; providing a substrate, a plurality of sub-pixel regions formed by a black matrix on the substrate, wherein the plurality of sub-pixel regions are arranged in a matrix;
将所述基板放置于所述喷涂装置上, 并朝一固定方向移动, 每移动所述 基板一固定距离,控制所述多个喷头依次对所述基板上对应的次像素区域喷 涂相应颜色的油墨, 所述至少有一行次像素区域被依次涂装有不同颜色的油 墨;  The substrate is placed on the spraying device and moved in a fixed direction. Each time the substrate is moved a fixed distance, the plurality of nozzles are controlled to sequentially spray corresponding color inks on corresponding sub-pixel regions on the substrate. The at least one row of sub-pixel regions are sequentially coated with inks of different colors;
利用所述装有无色油墨的喷头, 在至少一个次像素区域喷涂, 以补充所 述次像素区域的膜厚。  The nozzle having the colorless ink is sprayed in at least one sub-pixel region to supplement the film thickness of the sub-pixel region.
其中, 进一步包括如下步骤:  The method further includes the following steps:
固化所述基板上所述彩色油墨, 以在所述各次像素区域内形成彩色滤光 片。  The color ink on the substrate is cured to form a color filter in each of the sub-pixel regions.
其中, 进一步包括如下步骤:  The method further includes the following steps:
确定所述基板上各行次像素区域所需要的颜色;  Determining a color required for each row of sub-pixel regions on the substrate;
为所述每行次像素区域所需要的颜色确定需要使用的喷头, 以及每一喷 头所喷涂油墨的用量。  The desired color for each of the rows of sub-pixel regions is determined, as well as the amount of ink sprayed by each nozzle.
其中, 所述控制所述多个喷头依次对所述基板上对应的次像素区域进行 喷涂对应颜色的油墨的步骤包括:  The step of controlling the plurality of nozzles to sequentially spray the corresponding sub-pixel regions on the substrate with the ink of the corresponding color comprises:
根据预先确定的需要使用的喷头, 以及对应喷头所喷涂油墨的用量对基 板上对应的次像素区域喷涂对应颜色的油墨。 其中, 所述控制所述多个喷头依次对所述基板上对应的次像素区域喷涂 对应颜色的油墨的步骤包括: The ink of the corresponding color is sprayed on the corresponding sub-pixel area on the substrate according to the predetermined required nozzle and the amount of ink sprayed on the corresponding nozzle. The step of controlling the plurality of nozzles to sequentially spray corresponding color inks on corresponding sub-pixel regions on the substrate includes:
将所述基板的所有次像素区域划分为多个定位区,每一定位区包括固定 行的次像素区;  Dividing all sub-pixel regions of the substrate into a plurality of positioning regions, each of the positioning regions including a fixed row of sub-pixel regions;
当所述基板被传动到第 n个定位区时,控制装有红色油墨的喷头对基板 第 n定位区的一行需要喷涂成红色的次像素区域喷涂红色油墨;  When the substrate is driven to the nth positioning area, the nozzle with the red ink is controlled to spray red ink on a row of the nth positioning area of the substrate to be sprayed into a red sub-pixel area;
若此时 η-1>0, 同时控制装有绿色油墨的喷头对基板第 n-1定位区的一 行需要喷涂成绿色的次像素区域喷涂绿色油墨;  If η-1>0 at this time, at the same time, the nozzle with the green ink is controlled to spray a green sub-pixel area on the n-1th positioning area of the substrate to spray green ink;
若此时 n-2>0, 同时控制装有蓝色油墨的喷头对基板第 n-2定位区的一 行需要喷涂成蓝色的次像素区域喷涂蓝色油墨;  If n-2>0 at this time, simultaneously control the nozzle with blue ink to spray a blue ink on the row of the n-2th positioning area of the substrate;
若此时 n-3>0, 同时控制装有黄色油墨的喷头对基板第 n-3定位区需调 色的一行红色或绿色的次像素区域喷涂黄色油墨;  If n-3>0 at this time, simultaneously control the nozzle with the yellow ink to spray a yellow ink on a row of red or green sub-pixel regions to be adjusted in the n-3th positioning area of the substrate;
若此时 n-4>0, 同时控制装有紫色油墨的喷头对基板第 n-4定位区需调 色的一行需要喷涂成蓝色的次像素区域喷涂紫色油墨。  If n-4>0 at this time, control the nozzle with purple ink to spray a purple ink on the sub-pixel area that needs to be painted in blue to the n-4 position of the substrate.
其中, 所述每一定位区包括三行次像素区。  Each of the positioning areas includes three rows of sub-pixel regions.
相应地, 作为本发明实施例的另一方面, 还提供了一种喷涂装置, 具有 多个喷头, 用于对基板喷涂油墨以形成彩色滤光片基片, 其中, 所述基板上 通过黑色矩阵形成有多个次像素区域, 所述多个次像素区域呈矩阵排列; 所 述多个喷头中每一喷头均填入一种颜色的油墨, 所述油墨包括红色、 绿色、 蓝色、 黄色、 紫色油墨以及无色油墨;  Accordingly, as another aspect of an embodiment of the present invention, there is provided a spraying apparatus having a plurality of nozzles for spraying ink on a substrate to form a color filter substrate, wherein the substrate passes through a black matrix Forming a plurality of sub-pixel regions, wherein the plurality of sub-pixel regions are arranged in a matrix; each of the plurality of showerheads is filled with ink of one color, and the ink includes red, green, blue, yellow, Purple ink and colorless ink;
所述喷涂装置进一步包括有控制单元, 用于在所述基板每移动一固定距 离时,控制所述多个喷头依次对所述基板上对应的次像素区域进行喷涂对应 颜色的油墨, 所述至少有一行次像素区域被依次涂装有不同颜色的油墨。  The spraying device further includes a control unit, configured to control the plurality of nozzles to sequentially spray corresponding color sub-pixel regions on the substrate for each fixed distance of the substrate, the at least A row of sub-pixel areas is sequentially coated with ink of different colors.
其中, 所述装有无色油墨的喷头进一步被所述控制单元所控制在至少一 个次像素区域进行喷涂, 以补充所述次像素区域的膜厚。  Wherein, the nozzle containing the colorless ink is further sprayed by the control unit in at least one sub-pixel region to supplement the film thickness of the sub-pixel region.
其中, 预先需确定所述基板上各行次像素区域所需要的颜色; 以及 为所述每行次像素区域所需要的颜色确定需要使用的喷头,及每一喷头 所喷涂油墨的用量。  Wherein, the color required for each row of sub-pixel regions on the substrate is determined in advance; and the required color for each color of the sub-pixel region is determined, and the amount of ink sprayed by each nozzle is determined.
其中, 所述控制单元按照如下规则控制所述多个喷头依次对所述基板上 对应的次像素区域进行喷涂对应颜色的油墨: The control unit controls the plurality of nozzles to sequentially face the substrate according to the following rules Spray the corresponding color of the ink in the corresponding sub-pixel area:
将所述基板的所有次像素区域划分为多个定位区,每一定位区包括固定 行的次像素区;  Dividing all sub-pixel regions of the substrate into a plurality of positioning regions, each of the positioning regions including a fixed row of sub-pixel regions;
当所述基板被传动到第 n个定位区时,控制装有红色油墨的喷头对基板 第 n定位区的一行需要喷涂成红色的次像素区域喷涂红色油墨;  When the substrate is driven to the nth positioning area, the nozzle with the red ink is controlled to spray red ink on a row of the nth positioning area of the substrate to be sprayed into a red sub-pixel area;
若此时 η-1>0, 同时控制装有绿色油墨的喷头对基板第 n-1定位区的一 行需要喷涂成绿色的次像素区域喷涂绿色油墨;  If η-1>0 at this time, at the same time, the nozzle with the green ink is controlled to spray a green sub-pixel area on the n-1th positioning area of the substrate to spray green ink;
若此时 n-2>0, 同时控制装有蓝色油墨的喷头对基板第 n-2定位区的一 行需要喷涂成蓝色的次像素区域喷涂蓝色油墨;  If n-2>0 at this time, simultaneously control the nozzle with blue ink to spray a blue ink on the row of the n-2th positioning area of the substrate;
若此时 n-3>0, 同时控制装有黄色油墨的喷头对基板第 n-3定位区需调 色的一行红色或绿色的次像素区域喷涂黄色油墨;  If n-3>0 at this time, simultaneously control the nozzle with the yellow ink to spray a yellow ink on a row of red or green sub-pixel regions to be adjusted in the n-3th positioning area of the substrate;
若此时 n-4>0, 同时控制装有紫色油墨的喷头对基板第 n-4定位区需调 色的一行需要喷涂成蓝色的次像素区域喷涂紫色油墨。  If n-4>0 at this time, control the nozzle with purple ink to spray a purple ink on the sub-pixel area that needs to be painted in blue to the n-4 position of the substrate.
相应地, 作为本发明实施例的再一方面, 还提供了一种喷涂装置, 具有 多个喷头, 用于对基板喷涂油墨以形成彩色滤光片基片, 其中, 所述基板上 通过黑色矩阵形成有多个次像素区域, 所述多个次像素区域呈矩阵排列; 所 述多个喷头中每一喷头均填入一种颜色的油墨, 所述油墨包括红色、 绿色、 蓝色、 黄色、 紫色油墨以及无色油墨;  Accordingly, as still another aspect of the embodiments of the present invention, there is provided a spraying apparatus, comprising: a plurality of nozzles for spraying ink on a substrate to form a color filter substrate, wherein the substrate passes through a black matrix Forming a plurality of sub-pixel regions, wherein the plurality of sub-pixel regions are arranged in a matrix; each of the plurality of showerheads is filled with ink of one color, and the ink includes red, green, blue, yellow, Purple ink and colorless ink;
所述喷涂装置进一步包括有控制单元, 用于在所述基板每移动一固定距 离时,控制所述多个喷头依次对所述基板上对应的次像素区域进行喷涂对应 颜色的油墨, 所述至少有一行次像素区域被依次涂装有不同颜色的油墨; 以 及用于控制所述装有无色油墨的喷头在至少一个次像素区域进行喷涂, 以补 充所述次像素区域的膜厚。  The spraying device further includes a control unit, configured to control the plurality of nozzles to sequentially spray corresponding color sub-pixel regions on the substrate for each fixed distance of the substrate, the at least A row of sub-pixel regions are sequentially coated with ink of different colors; and a nozzle for controlling the colorless ink is sprayed in at least one sub-pixel region to complement the film thickness of the sub-pixel region.
其中, 预先需确定所述基板上各行次像素区域所需要的颜色; 以及 为所述每行次像素区域所需要的颜色确定需要使用的喷头,及每一喷头 所喷涂油墨的用量。  Wherein, the color required for each row of sub-pixel regions on the substrate is determined in advance; and the required color for each color of the sub-pixel region is determined, and the amount of ink sprayed by each nozzle is determined.
其中, 所述控制单元按照如下规则控制所述多个喷头依次对所述基板上 对应的次像素区域进行喷涂对应颜色的油墨:  The control unit controls the plurality of nozzles to sequentially spray corresponding color sub-pixel regions on the substrate according to the following rules:
将所述基板的所有次像素区域划分为多个定位区,每一定位区包括固定 行的次像素区; Dividing all sub-pixel regions of the substrate into a plurality of positioning regions, each positioning region including fixing The sub-pixel area of the line;
当所述基板被传动到第 n个定位区时,控制装有红色油墨的喷头对基板 第 n定位区的一行需要喷涂成红色的次像素区域喷涂红色油墨;  When the substrate is driven to the nth positioning area, the nozzle with the red ink is controlled to spray red ink on a row of the nth positioning area of the substrate to be sprayed into a red sub-pixel area;
若此时 η-1>0, 同时控制装有绿色油墨的喷头对基板第 n-1定位区的一 行需要喷涂成绿色的次像素区域喷涂绿色油墨;  If η-1>0 at this time, at the same time, the nozzle with the green ink is controlled to spray a green sub-pixel area on the n-1th positioning area of the substrate to spray green ink;
若此时 n-2>0, 同时控制装有蓝色油墨的喷头对基板第 n-2定位区的一 行需要喷涂成蓝色的次像素区域喷涂蓝色油墨;  If n-2>0 at this time, simultaneously control the nozzle with blue ink to spray a blue ink on the row of the n-2th positioning area of the substrate;
若此时 n-3>0, 同时控制装有黄色油墨的喷头对基板第 n-3定位区需调 色的一行红色或绿色的次像素区域喷涂黄色油墨;  If n-3>0 at this time, simultaneously control the nozzle with the yellow ink to spray a yellow ink on a row of red or green sub-pixel regions to be adjusted in the n-3th positioning area of the substrate;
若此时 n-4>0, 同时控制装有紫色油墨的喷头对基板第 n-4定位区需调 色的一行需要喷涂成蓝色的次像素区域喷涂紫色油墨。  If n-4>0 at this time, control the nozzle with purple ink to spray a purple ink on the sub-pixel area that needs to be painted in blue to the n-4 position of the substrate.
实施本发明实施例, 具有如下有益效果:  Embodiments of the present invention have the following beneficial effects:
本发明的实施例中, 在喷涂装置的喷头分别填入一种颜色的油墨, 可以 通过不同喷头的配合, 使次像素区域中获得所需要的色度;  In the embodiment of the present invention, the nozzles of the spraying device are respectively filled with ink of one color, and the required chromaticity can be obtained in the sub-pixel region by the cooperation of different nozzles;
并且, 可以采用无色的油墨(树脂)进行行膜厚的补足, 以减少整个彩 色滤光片中各次像素区域膜厚差异, 以避免由于盒厚的差异而产生的显示缺 陷;  Further, a colorless ink (resin) can be used to complement the film thickness to reduce the difference in film thickness of each sub-pixel region in the entire color filter to avoid display defects due to the difference in cell thickness;
本发明的实施例在喷涂装置的同一喷头只会填入一种颜色, 不会更换其 他的油墨, 不会更换其他颜色的油墨, 故减少了维护的时间及清洗的步骤, 从而可以提高产品的良率;  In the embodiment of the present invention, only one color is filled in the same nozzle of the spraying device, no other ink is replaced, and ink of other colors is not replaced, thereby reducing the maintenance time and the cleaning step, thereby improving the product. Yield
另外, 制作不同的彩色滤光片时, 只需调整不同喷头以及喷涂量的搭配, 无 需更换喷头, 也无需更换喷头中的油墨, 在排程上调整变得更加容易, 从而 提高了生产效率。 In addition, when making different color filters, it is only necessary to adjust the matching of different nozzles and spraying amount, without changing the nozzles, and without changing the ink in the nozzles, it is easier to adjust the scheduling, thereby improving the production efficiency.
附图说明 DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案, 下面将对实 施例或现有技术描述中所需要使用的附图作简单地介绍, 显而易见地, 下面 描述中的附图仅仅是本发明的一些实施例, 对于本领域普通技术人员来讲, 在不付出创造性劳动的前提下, 还可以根据这些附图获得其它的附图。  In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and those skilled in the art can obtain other drawings according to these drawings without any creative work.
图 1是本发明提供的一种形成彩色滤光片基板的方法一个实施例中主流 程示意图; 1 is a mainstream of an embodiment of a method for forming a color filter substrate provided by the present invention Schematic diagram
图 2是本发明提供的一种形成彩色滤光片基板的方法一个实施例中第一 状态的示意图;  2 is a schematic view showing a first state in an embodiment of a method of forming a color filter substrate according to the present invention;
图 3是本发明提供的一种形成彩色滤光片基板的方法一个实施例中第二 状态的示意图;  3 is a schematic view showing a second state in an embodiment of a method of forming a color filter substrate according to the present invention;
图 4是本发明提供的一种形成彩色滤光片基板的方法一个实施例中第三 状态的示意图;  4 is a schematic view showing a third state in an embodiment of a method of forming a color filter substrate according to the present invention;
图 5是本发明提供的一种形成彩色滤光片基板的方法一个实施例中第四 状态的示意图;  5 is a schematic view showing a fourth state in an embodiment of a method of forming a color filter substrate according to the present invention;
图 6是本发明提供的一种形成彩色滤光片基板的方法一个实施例中第五 状态的示意图;  6 is a schematic view showing a fifth state in an embodiment of a method of forming a color filter substrate according to the present invention;
图 7是本发明提供的一种形成彩色滤光片基板的方法一个实施例中第六 状态的示意图。  Fig. 7 is a view showing a sixth state in an embodiment of a method of forming a color filter substrate provided by the present invention.
具体实施方式 detailed description
下面参考附图对本发明的优选实施例进行描述。  DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings.
如图 1所示,是本发明提供的一种形成彩色滤光片基板的方法一个实施 例中主流程示意图; 为便于理解, 一并结合图 2中的示意图。  As shown in FIG. 1 , it is a schematic diagram of a main flow in an embodiment of a method for forming a color filter substrate provided by the present invention; for ease of understanding, the schematic diagram in FIG. 2 is combined.
本发明的实施例提供了一种形成彩色滤光片基板的方法, 其包括如下步 骤:  Embodiments of the present invention provide a method of forming a color filter substrate that includes the following steps:
步骤 S10, 提供具有多个喷头 10的喷涂装置 1 , 对该多个喷头 10分别 填入一种颜色的油墨, 其中, 该油墨包括红色、 绿色、 蓝色、 黄色、 紫色油 墨以及无色油墨, 在图中分别用 R、 G、 B、 Y、 V及 Ν表示;  In step S10, a spraying device 1 having a plurality of nozzles 10 is provided, and the plurality of nozzles 10 are respectively filled with ink of one color, wherein the ink comprises red, green, blue, yellow, purple ink and colorless ink. Represented by R, G, B, Y, V and Ν in the figure;
步骤 S11 , 提供一基板 2, 该基板 2可以诸如玻璃基板, 在该基板 2上 通过黑色矩阵 20形成有多个次像素区域 21 ,该多个次像素区域呈矩阵排列, 即形成多个次像素行, 以及多个次像素列;  Step S11, providing a substrate 2, such as a glass substrate, on which a plurality of sub-pixel regions 21 are formed by a black matrix 20, and the plurality of sub-pixel regions are arranged in a matrix, that is, a plurality of sub-pixels are formed. Rows, and multiple sub-pixel columns;
步骤 S12, 将基板 2放置于喷涂装置 1上, 并使该基板 2朝一固定方向 移动 (在图 2中为由上朝下移动), 每移动基板 2—固定距离, 通过控制单 元控制该多个喷头 10依次对基板 2上对应的次像素区域 21进行喷涂对应颜 色的油墨, 其中, 至少有一行次像素区域被依次涂装有不同颜色的油墨, 其 中, 该固定距离在图 2中为一个定位区的距离, 在一个实施例中该定位区的 距离为三个次像素行的距离; Step S12, placing the substrate 2 on the spraying device 1 and moving the substrate 2 in a fixed direction (moving from top to bottom in FIG. 2), and controlling each of the plurality of substrates 2 by a fixed distance The nozzle 10 sequentially sprays corresponding sub-pixel regions 21 on the substrate 2 with ink of corresponding colors, wherein at least one row of sub-pixel regions is sequentially coated with ink of different colors, The fixed distance is the distance of one positioning area in FIG. 2, and the distance of the positioning area is the distance of three sub-pixel lines in one embodiment;
步骤 S13 , 利用装有无色油墨的喷头 10, 在至少一个次像素区域 21 内 喷涂, 以补充该次像素区域 21的膜厚;  Step S13, spraying the nozzle 10 with the colorless ink in at least one sub-pixel region 21 to supplement the film thickness of the sub-pixel region 21;
步骤 S14, 固化基板 2中被喷涂上的彩色油墨, 以使在所述各次像素区 域内形成一彩色滤光片。  Step S14, the colored ink sprayed on the substrate 2 is cured to form a color filter in each of the sub-pixel regions.
其中, 在对该基板 2进行喷涂之前, 需要首先完成如下步骤:  Wherein, before spraying the substrate 2, the following steps are first completed:
确定该基板 2上各行次像素区域 21 (或者各个次像素区域 )所需要的喷 涂的颜色;  Determining the color of the spray required for each row of sub-pixel regions 21 (or each sub-pixel region) on the substrate 2;
并为该每行次像素区域所需要的喷涂的颜色确定需要使用的喷头, 以及 每一喷头所喷涂油墨的用量, 例如, 在一些次像素区域行中只需要的颜色为 纯色, 例如红色, 则只需要确定对应的填装有红色油墨的喷头 10即可; 但 是在一些次像素区域行中需要的颜色为调整的颜色,则需要确定两个喷头 10 配合使用以及每个喷头所喷涂的油墨的用量, 举如, 在一个次像素区域中所 需要的颜色为调和的红色, 该颜色可以通过两个喷头(一个红色油墨喷头和 一个黄色油墨喷头 )搭配实现, 即可以使用 R254喷头和 Y150喷头, 喷涂 量的比例为 1 : 2, 诸如此类, 其他的颜色也可以采用类似的方法获得。  And determining the required nozzles for the color of the spray required for each row of sub-pixel regions, and the amount of ink sprayed by each nozzle. For example, in some sub-pixel region rows, only the required color is a solid color, such as red. It is only necessary to determine the corresponding nozzle 10 filled with red ink; however, in some sub-pixel area rows, the required color is the adjusted color, it is necessary to determine the use of the two nozzles 10 and the ink sprayed by each nozzle. For example, the color required in a sub-pixel region is a blended red color, which can be achieved by combining two nozzles (a red ink jet head and a yellow ink jet head), that is, an R254 nozzle and a Y150 nozzle can be used. The ratio of the amount of spray applied is 1: 2, and so on, other colors can be obtained in a similar manner.
具体地,该控制多个喷头 10依次对基板 2上对应的次像素区域 21进行 喷涂对应颜色的油墨的步骤为:  Specifically, the step of controlling the plurality of nozzles 10 to sequentially spray the corresponding sub-pixel regions 21 on the substrate 2 with the ink of the corresponding color is:
根据预先确定的需要使用的喷头 10, 以及对应喷头 10所喷涂油墨的用 量对基板 2上对应的次像素区域 21进行喷涂对应颜色的油墨。  The ink of the corresponding color is sprayed on the corresponding sub-pixel region 21 on the substrate 2 according to the predetermined desired use of the head 10 and the amount of ink sprayed by the nozzle 10.
在一个实施例中, 控制单元 11可以通过如下的喷涂规则进行喷涂处理: 将基板 2的所有次像素区 21划分为多个定位区, 每一定位区包括固定 行(例如 3行) 的次像素区域 21 ;  In one embodiment, the control unit 11 may perform the spraying process by the following spraying rules: dividing all the sub-pixel regions 21 of the substrate 2 into a plurality of positioning regions, each of which includes a fixed row (for example, 3 rows) of sub-pixels. Area 21 ;
当基板 2被传动到第 n个定位区时, 控制装有红色油墨的喷头 10对基 板 2第 n定位区的一行需要喷涂成红色的次像素区域 21喷涂红色油墨; 若此时 η-1>0, 同时控制装有绿色油墨的喷头 10对基板 2第 n-1定位区 的一行需要喷涂成绿色的次像素区域 21喷涂绿色油墨;  When the substrate 2 is driven to the nth positioning area, the nozzle 10 with the red ink is controlled to spray a red ink on the row of the nth positioning area of the substrate 2 to be sprayed into the red sub-pixel region 21; if η-1> 0, simultaneously controlling the nozzle 10 with the green ink to spray a green ink on the row of the n-1th positioning region of the substrate 2 to be sprayed into the green sub-pixel region 21;
若此时 n-2>0, 同时控制装有蓝色油墨的喷头 10对基板 2第 n-2定位区 的一行需要喷涂成蓝色的次像素区域 21喷涂蓝色油墨; If n-2>0 at this time, simultaneously control the nozzle 10 with blue ink to the n-2th positioning area of the substrate 2. One row needs to be sprayed into a blue sub-pixel region 21 to spray blue ink;
若此时 n-3>0, 同时控制装有黄色油墨的喷头 10对基板 2第 n-3定位区 需调色的一行红色或绿色的次像素区域 21喷涂黄色油墨;  If n-3>0 at this time, the nozzle 10 with the yellow ink is controlled to simultaneously spray a yellow ink on a row of red or green sub-pixel regions 21 to be toned in the n-3th positioning area of the substrate 2;
若此时 n-4>0, 同时控制装有紫色油墨的喷头 10对基板 2第 n-4定位区 需调色的一行需要喷涂成蓝色的次像素区域 21喷涂紫色油墨。  If n-4>0 at this time, the nozzle 10 with the purple ink is controlled at the same time. The row to be toned in the n-4th positioning area of the substrate 2 needs to be sprayed into the blue sub-pixel area 21 to spray the purple ink.
为便于更深地理解, 可以结合附图 2至附图 7, 来说明本发明一个实施 例中对基板喷涂油墨的过程。  To facilitate a deeper understanding, the process of spraying ink onto a substrate in one embodiment of the present invention can be illustrated with reference to Figures 2 through 7.
其中, 喷涂设备 2的多个喷头 10配置了红色、 绿色、 蓝色、 黄色、 紫 色以及无色的专用油墨, 基板 2的流动方向为由上至下, 将基板 2上的次像 素区域划分为多个定位区 (图中一个基板为 6个定位区, 仅为举例)。  Wherein, the plurality of nozzles 10 of the spraying device 2 are provided with red, green, blue, yellow, purple, and colorless special inks, and the flow direction of the substrate 2 is from top to bottom, and the sub-pixel region on the substrate 2 is divided into Multiple positioning areas (one substrate in the figure is 6 positioning areas, just for example).
如图 2所示, 当基板 2达到第一定位区时, 该达到第一定位区是指该基 板 2的第一定位区正对喷涂设备 2的装有红色油墨的喷头, 则装有红色油墨 的喷头 10开始进行喷洒, 针对第一定位区红色次像素填入红色油墨; 由于 此时基板到达第一定位区, 喷涂设备 2的其他喷头无需进行喷涂处理; 如图 3所示, 当基板 2流动至第二定位区时, 装有红色油墨的喷头针对 第二定位区中需要喷涂成红色的次像素区域喷涂红色油墨, 而装有绿色油墨 的喷头针对第一定位区需要喷涂成绿色的次像素区域喷洒填入绿色油墨; 如图 4所示, 当基板 2流动至第三定位区, 装有红色油墨的喷头针对第 三定位区中需要喷涂成红色的次像素区域喷涂红色油墨, 而装有绿色油墨的 喷头针对第二定位区中需要喷涂成绿色的次像素区域喷涂绿色油墨, 装有蓝 色油墨的喷头针对第一定位区中需要喷涂成蓝色的次像素区域喷涂蓝色油 墨;  As shown in FIG. 2, when the substrate 2 reaches the first positioning area, the reaching of the first positioning area means that the first positioning area of the substrate 2 faces the nozzle of the spraying device 2 with red ink, and is filled with red ink. The nozzle 10 starts to spray, and the red sub-pixel of the first positioning area is filled with red ink; since the substrate reaches the first positioning area at this time, the other nozzles of the spraying device 2 need not be sprayed; as shown in FIG. 3, when the substrate 2 When flowing to the second positioning area, the nozzle with red ink sprays red ink for the sub-pixel area in the second positioning area that needs to be painted red, and the nozzle with green ink needs to be sprayed green for the first positioning area. The pixel area is sprayed with green ink; as shown in FIG. 4, when the substrate 2 flows to the third positioning area, the nozzle with the red ink sprays red ink for the sub-pixel area in the third positioning area that needs to be painted red. The green ink nozzle sprays green ink for the sub-pixel area that needs to be painted green in the second positioning area, and the nozzle with blue ink is targeted Spraying required a location area into sub-pixel regions spraying blue blue ink;
如图 5所示, 当基板 2流动至第四定位区, 装有红色油墨的喷头针对第 四定位区中需要喷涂成红色的次像素区域喷涂红色油墨, 而装有绿色油墨的 喷头针对第三定位区中需要喷涂成绿色的次像素区域喷涂绿色油墨, 装有蓝 色油墨的喷头针对第二定位区中需要喷涂成蓝色的次像素区域喷涂蓝色油 墨,装有黄色油墨的喷头针对第一定位区内需调色的红色 /需要喷涂成绿色的 次像素区域喷洒填入黄色油墨;  As shown in FIG. 5, when the substrate 2 flows to the fourth positioning area, the head with the red ink sprays red ink for the sub-pixel area in the fourth positioning area that needs to be painted red, and the head with the green ink is directed to the third. In the positioning area, a sub-pixel area that needs to be sprayed with green is sprayed with green ink, and a nozzle with blue ink is sprayed with blue ink for the sub-pixel area that needs to be sprayed blue in the second positioning area, and the nozzle with yellow ink is directed to the a red color to be toned in a positioning area / a sub-pixel area to be sprayed into green is sprayed with yellow ink;
如图 6所示, 当基板 2流动至第五定位区, 装有红色油墨的喷头针对第 五定位区中需要喷涂成红色的次像素区域喷涂红色油墨, 而装有绿色油墨的 喷头针对第四定位区中需要喷涂成绿色的次像素区域喷涂绿色油墨, 装有蓝 色油墨的喷头针对第三定位区中需要喷涂成蓝色的次像素区域喷涂蓝色油 墨,装有黄色油墨的喷头针对第二定位区内需调色的红色 /绿色次像素区域喷 洒填入黄色油墨,装有紫色油墨的喷头针对第一定位区内需调色的蓝色次像 素区域喷洒填入紫色油墨; As shown in FIG. 6, when the substrate 2 flows to the fifth positioning area, the nozzle with the red ink is directed to the In the five positioning areas, the sub-pixel area that needs to be painted in red is sprayed with red ink, and the head with green ink is sprayed with green ink for the sub-pixel area that needs to be sprayed into green in the fourth positioning area, and the nozzle with blue ink is directed to the The sub-pixel area that needs to be sprayed blue in the three positioning areas is sprayed with blue ink, and the nozzle with yellow ink is sprayed with yellow ink for the red/green sub-pixel area to be toned in the second positioning area, and is filled with purple ink. The nozzle is sprayed with purple ink for the blue sub-pixel area to be toned in the first positioning area;
如图 7所示, 当基板 2流动至第六定位区, 装有红色油墨的喷头针对第 六定位区中需要喷涂成红色的次像素区域喷涂红色油墨, 而装有绿色油墨的 喷头针对第五定位区中需要喷涂成绿色的次像素区域喷涂绿色油墨, 装有蓝 色油墨的喷头针对第四定位区中需要喷涂成蓝色的次像素区域喷涂蓝色油 墨,装有黄色油墨的喷头针对第三定位区内需调色的红色 /绿色次像素区域喷 洒填入黄色油墨,装有紫色油墨的喷头针对第一定位区内需调色的蓝色次像 素区域喷洒填入紫色油墨; 并且, 在第一片基板 2仍在制程中, 第二片基板 2也可以直接接续, 使喷头空闲的时间缩短, 可以提高生产效率。  As shown in FIG. 7, when the substrate 2 flows to the sixth positioning area, the head with the red ink sprays red ink for the sub-pixel area in the sixth positioning area that needs to be painted red, and the head with the green ink is for the fifth. In the positioning area, the green sub-pixel area needs to be sprayed with green ink, and the blue ink head sprays blue ink for the sub-pixel area in the fourth positioning area that needs to be sprayed blue, and the nozzle with yellow ink is directed to the The red/green sub-pixel area to be toned in the three positioning areas is sprayed with yellow ink, and the nozzle with purple ink is sprayed with purple ink for the blue sub-pixel area to be toned in the first positioning area; and, in the first The substrate 2 is still in the process, and the second substrate 2 can also be directly connected, so that the idle time of the nozzle is shortened, and the production efficiency can be improved.
另外, 而最后无色的喷头内, 填装不带颜色的油墨, 主要用途为膜厚的 调节。  In addition, the final colorless nozzle is filled with ink without color, and the main purpose is to adjust the film thickness.
当一片基板 2的所有次像素区域被喷涂了足量的油墨后,则需要固化(例 如用紫外线固化 )基板 2中被喷涂上的彩色油墨, 并在上面制作 ITO层(透 明导电层), 以使在各次像素区域内形成一彩色滤光片。  After all of the sub-pixel regions of one substrate 2 are sprayed with a sufficient amount of ink, it is necessary to cure (for example, UV-curable) the colored ink sprayed on the substrate 2, and to form an ITO layer (transparent conductive layer) thereon, A color filter is formed in each sub-pixel region.
相应地, 本发明实施例的另一方面, 还提供一种喷涂装置 1 , 具有多个 喷头 10, 用于对基板 2喷涂油墨以形成彩色滤光片基片, 其中,基板 2上通 过黑色矩阵 20形成有多个次像素区域 21 , 多个次像素区域 21呈矩阵排列, 其中, 每一喷头 10均填入一种颜色的油墨, 该油墨包括红色、 绿色、 蓝色、 黄色、 紫色油墨以及无色油墨; 喷涂装置 1进一步包括有控制单元 11 , 用于 在基板 2每移动一固定距离时, 控制多个喷头 10依次对基板 2上对应的次 像素区域 21进行喷涂对应颜色的油墨, 其中, 至少有一行次像素区域 21被 依次涂装有不同颜色的油墨。  Correspondingly, in another aspect of the embodiments of the present invention, a spraying apparatus 1 is provided, which has a plurality of nozzles 10 for spraying ink on the substrate 2 to form a color filter substrate, wherein the substrate 2 passes through a black matrix. 20 is formed with a plurality of sub-pixel regions 21, and a plurality of sub-pixel regions 21 are arranged in a matrix, wherein each of the nozzles 10 is filled with ink of one color, and the ink includes red, green, blue, yellow, purple inks and The coloring ink is further provided with a control unit 11 for controlling the plurality of heads 10 to sequentially spray the corresponding sub-pixel regions 21 on the substrate 2 with corresponding colors of ink when the substrate 2 is moved by a fixed distance, wherein At least one row of sub-pixel regions 21 is sequentially coated with ink of different colors.
其中, 装有无色油墨的喷头进一步被所述控制单元 11 所控制在至少一 个次像素区域 21进行喷涂, 以补充该次像素区域 21的膜厚。 其中, 在该喷涂装置 1的喷头 10进行喷涂之前, 需要预先基板 2上各 行次像素区域 21所需要的颜色; 以及为每行次像素区域 21所需要的颜色确 定需要使用的喷头 10, 及每一喷头 10所喷涂油墨的用量。 Wherein, the nozzle containing the colorless ink is further sprayed by the control unit 11 in at least one sub-pixel region 21 to supplement the film thickness of the sub-pixel region 21. Wherein, before the spray head 10 of the spraying device 1 is sprayed, the color required for each row of the pixel regions 21 on the substrate 2 is required; and the required color for each row of the sub-pixel region 21 is determined, and each nozzle 10 is required. The amount of ink sprayed by a nozzle 10.
在一个实施例中, 控制单元 11按照如下规则控制多个喷头 10依次对基 板 2上对应的次像素区域 21进行喷涂对应颜色的油墨:  In one embodiment, the control unit 11 controls the plurality of heads 10 to sequentially spray the corresponding sub-pixel regions 21 on the substrate 2 with ink of a corresponding color according to the following rules:
将基板 2的所有次像素区域划分为多个定位区,每一定位区包括固定行 的次像素区;  Dividing all sub-pixel regions of the substrate 2 into a plurality of positioning regions, each of the positioning regions including a sub-pixel region of a fixed row;
当所述基板被传动到第 n个定位区时, 控制装有红色油墨的喷头 10对 基板 2第 n定位区的一行需要喷涂成红色的次像素区域喷涂红色油墨;  When the substrate is driven to the nth positioning area, the nozzle 10 with the red ink is controlled to spray a red ink on a row of the nth positioning area of the substrate 2 to be sprayed into a red sub-pixel area;
若此时 η-1>0, 同时控制装有绿色油墨的喷头对所述基板第 n-1定位区 的一行需要喷涂成绿色的次像素区域喷涂绿色油墨;  If η-1>0 at this time, the nozzle with the green ink is controlled to spray a green ink on the row of the n-1th positioning region of the substrate to be sprayed into a green sub-pixel region;
若此时 n-2>0, 同时控制装有蓝色油墨的喷头对基板第 n-2定位区的一 行需要喷涂成蓝色的次像素区域喷涂蓝色油墨;  If n-2>0 at this time, simultaneously control the nozzle with blue ink to spray a blue ink on the row of the n-2th positioning area of the substrate;
若此时 n-3>0, 同时控制装有黄色油墨的喷头对基板第 n-3定位区需调 色的一行红色或绿色的次像素区域喷涂黄色油墨;  If n-3>0 at this time, simultaneously control the nozzle with the yellow ink to spray a yellow ink on a row of red or green sub-pixel regions to be adjusted in the n-3th positioning area of the substrate;
若此时 n-4>0, 同时控制装有紫色油墨的喷头对基板第 n-4定位区需调 色的一行蓝色的次像素区域喷涂紫色油墨。  If n-4>0 at this time, the nozzle with purple ink is controlled to spray purple ink on a row of blue sub-pixel areas to be tuned in the n-4th positioning area of the substrate.
本发明的实施例中, 在喷涂装置的喷头分别填入一种颜色的油墨, 可以 通过不同喷头的配合, 使次像素区域中获得所需要的色度;  In the embodiment of the present invention, the nozzles of the spraying device are respectively filled with ink of one color, and the required chromaticity can be obtained in the sub-pixel region by the cooperation of different nozzles;
并且, 可以采用无色的油墨(树脂)进行行膜厚的补足, 以减少整个彩 色滤光片中各次像素区域膜厚差异, 以避免由于盒厚的差异而产生的显示缺 陷;  Further, a colorless ink (resin) can be used to complement the film thickness to reduce the difference in film thickness of each sub-pixel region in the entire color filter to avoid display defects due to the difference in cell thickness;
本发明的实施例在喷涂装置的同一喷头只会填入一种颜色, 不会更换其 他的的油墨,不会更换其他颜色的油墨,故减少了维护的时间及清洗的步骤, 从而可以提高产品的良率;  In the embodiment of the present invention, only one color is filled in the same nozzle of the spraying device, no other ink is replaced, and ink of other colors is not replaced, so the maintenance time and the cleaning step are reduced, thereby improving the product. Yield
另夕卜,制作不同的彩色滤光片时,只需调整不同喷头以及喷涂量的搭配, 无需更换喷头, 也无需更换喷头中的油墨, 在排程上调整变得更加容易, 从 而提高了生产效率。  In addition, when making different color filters, it is only necessary to adjust the matching of different nozzles and spraying amount, without changing the nozzles, and without changing the ink in the nozzles, it is easier to adjust the scheduling, thereby improving production. effectiveness.
以上所揭露的仅为本发明较佳实施例而已, 当然不能以此来限定本发明 之权利范围, 因此等同变化, 仍属本发明所涵盖的范围。 The above disclosure is only the preferred embodiment of the present invention, and of course, the present invention cannot be limited thereto. The scope of the claims, and thus equivalent variations, are still within the scope of the invention.

Claims

权 利 要 求 Rights request
1、 一种形成彩色滤光片基板的方法, 其中, 所述方法包括如下步骤: 提供具有多个喷头的喷涂装置, 所述多个喷头中均填入一种颜色的油 墨, 所述油墨包括红色、 绿色、 蓝色、 黄色、 紫色油墨以及无色油墨; 提供一基板, 在所述基板上通过黑色矩阵形成有多个次像素区域, 所述 多个次像素区域呈矩阵排列; 1. A method of forming a color filter substrate, wherein the method includes the following steps: providing a spraying device with multiple nozzles, each of the multiple nozzles is filled with ink of one color, and the ink includes Red, green, blue, yellow, purple ink and colorless ink; provide a substrate, on which a plurality of sub-pixel areas are formed by a black matrix, and the plurality of sub-pixel areas are arranged in a matrix;
将所述基板放置于所述喷涂装置上, 并朝一固定方向移动, 每移动所述 基板一固定距离,控制所述多个喷头依次对所述基板上对应的次像素区域喷 涂相应颜色的油墨, 所述至少有一行次像素区域被依次涂装有不同颜色的油 墨; The substrate is placed on the spraying device and moved in a fixed direction. Each time the substrate is moved a fixed distance, the plurality of nozzles are controlled to spray ink of the corresponding color on the corresponding sub-pixel area on the substrate in sequence. The at least one row of sub-pixel areas is sequentially coated with inks of different colors;
利用所述装有无色油墨的喷头, 在至少一个次像素区域喷涂, 以补充所 述次像素区域的膜厚。 The nozzle equipped with colorless ink is used to spray in at least one sub-pixel area to supplement the film thickness of the sub-pixel area.
2、 如权利要求 1 所述的一种形成彩色滤光片基板的方法, 其中, 进一 步包括如下步骤: 2. The method of forming a color filter substrate as claimed in claim 1, further comprising the following steps:
固化所述基板上被喷涂上的所述彩色油墨 , 以使在所述各次像素区域内 形成彩色滤光片。 The color ink sprayed on the substrate is cured to form a color filter in each sub-pixel area.
3、 如权利要求 2所述的一种形成彩色滤光片基板的方法, 其中, 进一 步包括如下步骤: 3. A method of forming a color filter substrate as claimed in claim 2, further comprising the following steps:
确定所述基板上各行次像素区域所需要的颜色; Determine the color required for each row of sub-pixel areas on the substrate;
为所述每行次像素区域所需要的颜色确定需要使用的喷头, 以及每一喷 头所喷涂油墨的用量。 Determine the nozzle to be used for the color required for the sub-pixel area of each row, and the amount of ink sprayed by each nozzle.
4、 如权利要求 3所述的一种形成彩色滤光片基板的方法, 其中, 所述 控制所述多个喷头依次对所述基板上对应的次像素区域进行喷涂对应颜色 的油墨的步骤包括: 4. A method of forming a color filter substrate as claimed in claim 3, wherein the step of controlling the plurality of nozzles to sequentially spray ink of corresponding colors on corresponding sub-pixel areas on the substrate includes: :
根据预先确定的需要使用的喷头, 以及对应喷头所喷涂油墨的用量对基 板上对应的次像素区域喷涂对应颜色的油墨。 According to the predetermined nozzle to be used and the amount of ink sprayed by the corresponding nozzle, ink of the corresponding color is sprayed on the corresponding sub-pixel area on the substrate.
5、 如权利要求 4所述的一种形成彩色滤光片基板的方法, 其中, 所述 控制所述多个喷头依次对所述基板上对应的次像素区域喷涂对应颜色的油 墨的步骤包括: 5. A method of forming a color filter substrate as claimed in claim 4, wherein the step of controlling the plurality of nozzles to sequentially spray inks of corresponding colors on corresponding sub-pixel areas on the substrate includes:
将所述基板的所有次像素区域划分为多个定位区,每一定位区包括固定 行的次像素区; Divide all sub-pixel areas of the substrate into multiple positioning areas, each positioning area including a fixed row of sub-pixel areas;
当所述基板被传动到第 n个定位区时,控制装有红色油墨的喷头对基板 第 n定位区的一行需要喷涂成红色的次像素区域喷涂红色油墨; When the substrate is transported to the n-th positioning area, control the nozzle containing red ink to spray red ink on a row of sub-pixel areas in the n-th positioning area of the substrate that need to be sprayed red;
若此时 η-1>0, 同时控制装有绿色油墨的喷头对基板第 n-1定位区的一 行需要喷涂成绿色的次像素区域喷涂绿色油墨; If η-1>0 at this time, simultaneously control the nozzle equipped with green ink to spray green ink on a row of the n-1th positioning area of the substrate that needs to be sprayed green in the sub-pixel area;
若此时 n-2>0, 同时控制装有蓝色油墨的喷头对基板第 n-2定位区的一 行需要喷涂成蓝色的次像素区域喷涂蓝色油墨; If n-2>0 at this time, simultaneously control the nozzle equipped with blue ink to spray blue ink on a row of the n-2 positioning area of the substrate that needs to be sprayed blue in the sub-pixel area;
若此时 n-3>0, 同时控制装有黄色油墨的喷头对基板第 n-3定位区需调 色的一行红色或绿色的次像素区域喷涂黄色油墨; If n-3>0 at this time, simultaneously control the nozzle equipped with yellow ink to spray yellow ink on a row of red or green sub-pixel areas that need to be colored in the n-3 positioning area of the substrate;
若此时 n-4>0, 同时控制装有紫色油墨的喷头对基板第 n-4定位区需调 色的一行需要喷涂成蓝色的次像素区域喷涂紫色油墨。 If n-4>0 at this time, simultaneously control the nozzle equipped with purple ink to spray purple ink on the sub-pixel area of the n-4th positioning area of the substrate that needs to be colored in blue.
6、 如权利要求 5所述的一种形成彩色滤光片基板的方法, 其中, 所述 每一定位区包括三行次像素区。 6. A method of forming a color filter substrate as claimed in claim 5, wherein each positioning area includes three rows of sub-pixel areas.
7、 一种喷涂装置, 具有多个喷头, 用于对基板喷涂油墨以形成彩色滤 光片基片, 其中, 所述基板上通过黑色矩阵形成有多个次像素区域, 所述多 个次像素区域呈矩阵排列; 其中, 7. A spraying device having a plurality of nozzles for spraying ink on a substrate to form a color filter substrate, wherein a plurality of sub-pixel areas are formed on the substrate through a black matrix, and the plurality of sub-pixels The regions are arranged in a matrix; among them,
所述多个喷头中每一喷头均填入一种颜色的油墨, 所述油墨包括红色、 绿色、 蓝色、 黄色、 紫色油墨以及无色油墨; Each of the plurality of nozzles is filled with one color of ink, and the ink includes red, green, blue, yellow, purple ink and colorless ink;
所述喷涂装置进一步包括有控制单元, 用于在所述基板每移动一固定距 离时,控制所述多个喷头依次对所述基板上对应的次像素区域进行喷涂对应 颜色的油墨, 所述至少有一行次像素区域被依次涂装有不同颜色的油墨。 The spraying device further includes a control unit configured to control the plurality of nozzles to sequentially spray ink of a corresponding color on the corresponding sub-pixel area on the substrate every time the substrate moves a fixed distance, and the at least There is a row of sub-pixel areas that are sequentially coated with different colors of ink.
8、 如权利要求 7所述的喷涂装置, 其中, 所述装有无色油墨的喷头进 一步被所述控制单元所控制在至少一个次像素区域进行喷涂, 以补充所述次 像素区域的膜厚。 8. The spraying device according to claim 7, wherein the nozzle equipped with colorless ink is further controlled by the control unit to spray in at least one sub-pixel area to supplement the film thickness of the sub-pixel area. .
9、 如权利要求 8所述的喷涂装置, 其中, 在所述喷涂装置 1的喷头进 行喷涂之前, 需要预先确定所述基板上各行次像素区域所需要的颜色; 以及 为所述每行次像素区域所需要的颜色确定需要使用的喷头,及每一喷头 所喷涂油墨的用量。 9. The spraying device according to claim 8, wherein before the nozzle of the spraying device 1 performs spraying, it is necessary to predetermine the colors required for each row of sub-pixel areas on the substrate; and for each row of sub-pixels The color required for the area determines the nozzles to be used and the amount of ink sprayed by each nozzle.
10、 如权利要求 9所述的喷涂装置, 其中, 所述控制单元按照如下规则 控制所述多个喷头依次对所述基板上对应的次像素区域进行喷涂对应颜色 的油墨: 10. The spraying device according to claim 9, wherein the control unit controls the plurality of nozzles to sequentially spray ink of corresponding colors on the corresponding sub-pixel areas on the substrate according to the following rules:
将所述基板的所有次像素区域划分为多个定位区,每一定位区包括固定 行的次像素区; Divide all sub-pixel areas of the substrate into multiple positioning areas, each positioning area including a fixed row of sub-pixel areas;
当所述基板被传动到第 n个定位区时,控制装有红色油墨的喷头对基板 第 n定位区的一行需要喷涂成红色的次像素区域喷涂红色油墨; When the substrate is transported to the n-th positioning area, control the nozzle containing red ink to spray red ink on a row of sub-pixel areas in the n-th positioning area of the substrate that need to be sprayed red;
若此时 η-1>0, 同时控制装有绿色油墨的喷头对基板第 n-1定位区的一 行需要喷涂成绿色的次像素区域喷涂绿色油墨; If η-1>0 at this time, simultaneously control the nozzle equipped with green ink to spray green ink on a row of the n-1th positioning area of the substrate that needs to be sprayed green in the sub-pixel area;
若此时 n-2>0, 同时控制装有蓝色油墨的喷头对基板第 n-2定位区的一 行需要喷涂成蓝色的次像素区域喷涂蓝色油墨; If n-2>0 at this time, simultaneously control the nozzle equipped with blue ink to spray blue ink on a row of the n-2 positioning area of the substrate that needs to be sprayed blue in the sub-pixel area;
若此时 n-3>0, 同时控制装有黄色油墨的喷头对基板第 n-3定位区需调 色的一行红色或绿色的次像素区域喷涂黄色油墨; If n-3>0 at this time, simultaneously control the nozzle equipped with yellow ink to spray yellow ink on a row of red or green sub-pixel areas that need to be colored in the n-3 positioning area of the substrate;
若此时 n-4>0, 同时控制装有紫色油墨的喷头对基板第 n-4定位区需调 色的一行需要喷涂成蓝色的次像素区域喷涂紫色油墨。 If n-4>0 at this time, simultaneously control the nozzle equipped with purple ink to spray purple ink on the sub-pixel area of the n-4th positioning area of the substrate that needs to be colored in blue.
11、 一种喷涂装置, 具有多个喷头, 用于对基板喷涂油墨以形成彩色滤 光片基片, 其中, 所述基板上通过黑色矩阵形成有多个次像素区域, 所述多 个次像素区域呈矩阵排列; 其中, 11. A spraying device having a plurality of nozzles for spraying ink on a substrate to form a color filter substrate, wherein a plurality of sub-pixel areas are formed on the substrate through a black matrix, and the plurality of sub-pixels The regions are arranged in a matrix; among them,
所述多个喷头中每一喷头均填入一种颜色的油墨, 所述油墨包括红色、 绿色、 蓝色、 黄色、 紫色油墨以及无色油墨; 所述喷涂装置进一步包括有控制单元, 用于在所述基板每移动一固定距 离时,控制所述多个喷头依次对所述基板上对应的次像素区域进行喷涂对应 颜色的油墨, 所述至少有一行次像素区域被依次涂装有不同颜色的油墨; 以 及用于控制所述装有无色油墨的喷头在至少一个次像素区域进行喷涂, 以补 充所述次像素区域的膜厚。 Each of the plurality of nozzles is filled with one color of ink, and the ink includes red, green, blue, yellow, purple ink and colorless ink; The spraying device further includes a control unit configured to control the plurality of nozzles to sequentially spray ink of a corresponding color on the corresponding sub-pixel area on the substrate every time the substrate moves a fixed distance, and the at least There is a row of sub-pixel areas that are sequentially coated with inks of different colors; and used to control the nozzle filled with colorless ink to spray in at least one sub-pixel area to supplement the film thickness of the sub-pixel area.
12、 如权利要求 11所述的喷涂装置, 其中, 在所述喷涂装置 1的喷头 进行喷涂之前, 需要预先确定所述基板上各行次像素区域所需要的颜色; 以 及 12. The spraying device according to claim 11, wherein before the nozzle of the spraying device 1 performs spraying, the color required for each row of sub-pixel areas on the substrate needs to be determined in advance; and
为所述每行次像素区域所需要的颜色确定需要使用的喷头,及每一喷头 所喷涂油墨的用量。 Determine the nozzles to be used for the color required for each row of sub-pixel areas, and the amount of ink sprayed by each nozzle.
13、 如权利要求 12所述的喷涂装置, 其中, 所述控制单元按照如下规 则控制所述多个喷头依次对所述基板上对应的次像素区域进行喷涂对应颜 色的油墨: 13. The spraying device according to claim 12, wherein the control unit controls the plurality of nozzles to sequentially spray ink of corresponding colors on the corresponding sub-pixel areas on the substrate according to the following rules:
将所述基板的所有次像素区域划分为多个定位区,每一定位区包括固定 行的次像素区; Divide all sub-pixel areas of the substrate into multiple positioning areas, each positioning area including a fixed row of sub-pixel areas;
当所述基板被传动到第 n个定位区时,控制装有红色油墨的喷头对基板 第 n定位区的一行需要喷涂成红色的次像素区域喷涂红色油墨; When the substrate is transported to the n-th positioning area, control the nozzle containing red ink to spray red ink on a row of sub-pixel areas in the n-th positioning area of the substrate that need to be sprayed red;
若此时 η-1>0, 同时控制装有绿色油墨的喷头对基板第 n-1定位区的一 行需要喷涂成绿色的次像素区域喷涂绿色油墨; If η-1>0 at this time, simultaneously control the nozzle equipped with green ink to spray green ink on a row of the n-1th positioning area of the substrate that needs to be sprayed green in the sub-pixel area;
若此时 n-2>0, 同时控制装有蓝色油墨的喷头对基板第 n-2定位区的一 行需要喷涂成蓝色的次像素区域喷涂蓝色油墨; If n-2>0 at this time, simultaneously control the nozzle equipped with blue ink to spray blue ink on a row of the n-2 positioning area of the substrate that needs to be sprayed blue in the sub-pixel area;
若此时 n-3>0, 同时控制装有黄色油墨的喷头对基板第 n-3定位区需调 色的一行红色或绿色的次像素区域喷涂黄色油墨; If n-3>0 at this time, simultaneously control the nozzle equipped with yellow ink to spray yellow ink on a row of red or green sub-pixel areas that need to be colored in the n-3 positioning area of the substrate;
若此时 n-4>0, 同时控制装有紫色油墨的喷头对基板第 n-4定位区需调 色的一行需要喷涂成蓝色的次像素区域喷涂紫色油墨。 If n-4>0 at this time, simultaneously control the nozzle equipped with purple ink to spray purple ink on the sub-pixel area of the n-4th positioning area of the substrate that needs to be colored in blue.
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