WO2015016108A1 - Robot control device - Google Patents

Robot control device Download PDF

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Publication number
WO2015016108A1
WO2015016108A1 PCT/JP2014/069417 JP2014069417W WO2015016108A1 WO 2015016108 A1 WO2015016108 A1 WO 2015016108A1 JP 2014069417 W JP2014069417 W JP 2014069417W WO 2015016108 A1 WO2015016108 A1 WO 2015016108A1
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WO
WIPO (PCT)
Prior art keywords
wired
wireless
robot
portable
operation right
Prior art date
Application number
PCT/JP2014/069417
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French (fr)
Japanese (ja)
Inventor
信博 谷
辰男 工藤
Original Assignee
株式会社ダイヘン
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Publication date
Application filed by 株式会社ダイヘン filed Critical 株式会社ダイヘン
Priority to CN201480042476.XA priority Critical patent/CN105579202B/en
Publication of WO2015016108A1 publication Critical patent/WO2015016108A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J13/00Controls for manipulators
    • B25J13/006Controls for manipulators by means of a wireless system for controlling one or several manipulators

Definitions

  • the present invention relates to a robot control device that transmits and receives various data to and from a portable operation device using network communication technology.
  • Patent Documents 1 to 4 disclose a system configured to perform wireless communication between a portable operation device called a teach pendant and a robot control device.
  • a wireless communication unit and a wired communication unit are provided inside the portable operating device.
  • a wireless TP wireless portable operating device
  • a controller that controls the operation of the robot via a cable.
  • the wireless TP is used as a wired TP (wired portable operating device).
  • the wired TP is connected via a cable to a wireless device that is wound around the operator's waist and held. Thereby, the wired TP is used as a wireless TP.
  • a wireless communication unit and a wired communication unit are provided inside a portable operation device.
  • the connection terminal of the portable operation device and the connection terminal of the robot control device are electrically connected. Connected to. Thereby, a portable operation device is used as wired TP.
  • the wireless TP is excellent in workability and portability because it is not necessary to route a cable. Further, it is superior to the wired TP in that one wireless TP can be used for a plurality of robot control devices. On the other hand, the wireless TP is inferior to the wired TP in that it is easily affected by the communication environment and cannot be used due to insufficient charging.
  • the method (1) cannot solve the drawbacks such as being easily affected by the communication environment and being unable to be used due to insufficient charging.
  • the method (2) since many parts are required to make the wired TP wireless, the weight of the portable operating device increases. Further, the configuration using the wireless device is a burden for the operator to always carry the wireless device. Therefore, in order to take advantage of both the wired TP and the wireless TP, the wired TP is not provided with a wireless function, but a wireless TP is added separately from the wired TP and the wired TP and the wireless TP are shared. Is the best.
  • both wired TP and wireless TP can be operated simultaneously. That is, if both the wired TP and the wireless TP are connected to a single robot controller and the robot can be operated from both the wired TP and the wireless TP, a safety problem arises. For this reason, the industrial robot must be configured such that one-to-one opposing communication is always performed between the robot control device and the portable operation device. In addition, the industrial robot needs to be configured so that it cannot be operated from other portable operation devices while being operated by an operator having the portable operation device.
  • An object of the present invention is to provide a robot control device capable of ensuring safety in a form in which a wired TP and a wireless TP are shared.
  • a robot control device for controlling a robot in accordance with an operation of a portable operation device.
  • a robot control device includes a wireless communication unit that performs wireless communication with a wireless portable operation device, a relay unit to which the wired portable operation device is connected via a communication line, a wired portable operation device, and a wireless portable operation device.
  • One of these is provided with an operation right granting unit for granting an operation right for permitting operation of the robot.
  • the operation right granting unit grants the operation right to the portable operation device to which a connection request is first output among the wired portable operation device and the wireless portable operation device.
  • a connection request is output from the other portable operation device to which either one of the wired portable operation device and the wireless portable operation device has been given the operation right and has not been given the operation right. If the current state of the robot or the robot control device satisfies the predetermined condition, and the current state satisfies the predetermined condition, the operation right granting unit confirms whether or not the other portable operation device It is preferable to give an operation right to.
  • the operation right giving unit when the operation right is given to the other portable operation device, the operation right giving unit preferably cuts off the servo power supply of the robot.
  • a connection request is output from the other portable operation device to which either one of the wired portable operation device and the wireless portable operation device is given the operation right and is not granted the operation right.
  • the operation right granting unit notifies the other portable operation device that there is a portable operation device to which the operation right has already been given.
  • the operation right granting unit cancels the operation right on the condition that a predetermined time has elapsed when the portable operation device to which the operation right is given is not operated.
  • the schematic diagram which shows the structure of the robot control system provided with the robot control apparatus of this invention (A) is a block diagram showing a configuration of a robot control system, (b) is a block diagram showing a configuration of a wired TP, and (c) is a block diagram showing a configuration of a wireless TP.
  • Block diagram showing the configuration of the receiving unit of the robot controller Block diagram showing a state where a wired TP and a wireless TP are simultaneously connected to the receiving unit
  • the robot control system 1 includes a robot R, a wired TP 100A and a wireless TP 100B, and a robot control device RC that controls the operation of the robot R.
  • the robot R is a working robot that performs arc welding, spot welding, and the like. Work tools such as an arc welding torch and a spot welding gun are attached to the tip of the wrist of the robot R.
  • the wired TP 100A is a wired portable operating device
  • the wireless TP 100B is a wireless portable operating device.
  • the wired TP 100A and the wireless TP 100B include a microcomputer in which an operating system such as Windows (registered trademark) is incorporated.
  • the wired TP 100A and the wireless TP 100B include a keyboard 130, a display device 140, an emergency stop switch 180, and the like.
  • the operator operates the keyboard 130 to execute the teaching work of the robot R.
  • the display device 140 displays the teaching data input by the teaching operation.
  • the operator operates the emergency stop switch 180 to stop the robot R in an emergency.
  • An enable switch (not shown) is attached to the back surfaces of the wired TP 100A and the wireless TP 100B. The operator operates the enable switch when operating in the teaching mode to supply or cut off power to the servo motor of the robot R.
  • the teaching operation signal from the wired TP 100A is transmitted to the robot controller RC by wired communication.
  • the teaching operation signal from the wireless TP 100B is transmitted to the robot controller RC by wireless communication.
  • the teaching operation signal includes a jog feed signal for moving the robot R by manual operation, a teaching signal for inputting teaching data, an emergency stop signal for enabling an emergency stop of the robot R in an emergency, an enable signal, and the like.
  • the robot controller RC performs various processes such as a jog feed operation of the robot R, creation of teaching data, and emergency stop.
  • the robot controller RC is connected to a main CPU (central processing unit) 10 serving as a control center, a switching hub 20 as a relay unit, a receiving unit 30, and a receiving unit 30.
  • the sequence control unit 40 is provided.
  • the switching hub 20 relays communication data from the wired TP 100 ⁇ / b> A and the wireless TP 100 ⁇ / b> B and transmits them to the main CPU 10 and the receiving unit 30, respectively.
  • the main CPU 10 calculates various processes according to the teaching operation signal from the wired TP 100A or the wireless TP 100B, specifically, input of teaching data, setting of control parameters, and the like. Further, the main CPU 10 calculates a current command of a drive motor provided at each joint of the robot R and outputs it to a servo amplifier (not shown). Thereby, the drive motor of each joint is driven. Further, the main CPU 10 gives an operation right for permitting the operation of the robot R to one of the wired TP 100A and the wireless TP 100B. That is, the main CPU 10 is an operation right grant unit, and controls so that only one of the wired TP 100A and the wireless TP 100B can be used exclusively.
  • the switching hub 20 has ports 21 to 24 for LAN connection.
  • Examples of the LAN connection include, but are not limited to, a communication connection using Ethernet (registered trademark).
  • the communication line L1 of the wireless access point 50 is attached to and detached from the port 21.
  • the communication line L2 of the wired TP 100A is attached to and detached from the port 22.
  • the port 23 is connected to the main CPU 10, and the port 24 is connected to the receiving unit 30.
  • the wireless access point 50 performs wireless communication with the wireless TP 100B using a known communication protocol.
  • the wireless access point 50 corresponds to a wireless communication unit.
  • the receiving unit 30 includes a pair of CPUs 31, 32, relays RY1, RY3 operated by the CPU 31, relays RY2, RY4 operated by the CPU 32, enable output circuits 33, 34, and an emergency stop output. Circuits 35 and 36 and connection terminal portions 37, 38 and 39 are provided. An emergency stop signal and an enable signal from the wireless TP 100 ⁇ / b> B are input to the CPUs 31 and 32 from the switching hub 20 via the connection terminal portion 37.
  • an enable signal from the wired TP 100A is input to the CPUs 31 and 32 via the connection terminals T21 to T24 of the connection terminal unit 38.
  • the CPUs 31 and 32 individually operate the relays RY1 to RY4 based on the input signals regardless of the presence or absence of input signals from other CPUs.
  • the enable output circuits 33 and 34 are duplicated safety circuits.
  • the enable output circuit 33 is a circuit in which relay contacts S ⁇ b> 1 and S ⁇ b> 2 composed of a contacts (normally open contacts) are connected in series, and is connected to the connection terminals T ⁇ b> 1 and T ⁇ b> 2 of the connection terminal portion 39.
  • the connection terminals T1 and T2 are electrically connected to the connection terminals T11 and T12 of the sequence control unit 40, respectively.
  • the enable output circuit 34 is a circuit in which relay contacts S3 and S4 made up of a contacts (normally open contacts) are connected in series, and is connected to the connection terminals T3 and T4 of the connection terminal portion 39.
  • connection terminals T3 and T4 are electrically connected to the connection terminals T13 and T14 of the sequence control unit 40, respectively.
  • the relay contacts S1 and S3 are closed when the relay RY1 is activated (excited).
  • the relay contacts S2 and S4 are closed when the relay RY2 is activated (excited).
  • the emergency stop output circuits 35 and 36 are duplicated safety circuits.
  • the emergency stop output circuit 35 includes a connection circuit that short-circuits between the connection terminal T5 of the connection terminal portion 39 and the connection terminal T25 of the connection terminal portion 38, and a series circuit of relay contacts S5 and S6. Each end of the series circuit of the relay contacts S5 and S6 is connected to the connection terminal T6 of the connection terminal portion 39 and the connection terminal T26 of the connection terminal portion 38, respectively.
  • the connection terminals T5 and T6 are electrically connected to the connection terminals T15 and T16 of the sequence control unit 40, respectively.
  • the emergency stop output circuit 36 includes a connection circuit that short-circuits between the connection terminal T7 of the connection terminal portion 39 and the connection terminal T27 of the connection terminal portion 38, and a series circuit of relay contacts S7 and S8. Each end of the series circuit of the relay contacts S7 and S8 is connected to the connection terminal T8 of the connection terminal portion 39 and the connection terminal T28 of the connection terminal portion 38, respectively.
  • the connection terminals T7 and T8 are electrically connected to the connection terminals T17 and T18 of the sequence control unit 40, respectively.
  • the relay contacts S5 and S7 are b contacts (normally closed contacts) and open when the relay RY3 is activated (excited).
  • the relay contacts S6 and S8 are b contacts (normally closed contacts) and open when the relay RY4 is activated (excited).
  • the sequence control unit 40 When at least one relay contact is opened after all of the relay contacts S1 to S4 of the enable output circuits 33 and 34 are closed, the sequence control unit 40 receives an enable signal from the enable output circuits 33 and 34 with the relay contacts open. A cutoff signal based on this is input. As a result, the sequence control unit 40 operates a circuit breaker (not shown) to cut off power supply to a servo amplifier (not shown). That is, the power supply to the servo motor that is the drive source of the robot R is cut off.
  • connection terminals T25 and T26 and the connection terminals T27 and T28 is changed from a short circuit state to a non-short circuit state, or at least one relay of the relay contacts S5 to S8 of the emergency stop output circuits 35 and 36.
  • the sequence control unit 40 operates a circuit breaker (not shown) to cut off power supply to a servo amplifier (not shown).
  • the power supply to the servo motor is described as “servo power on” and the power supply cut-off to the servo motor is described as “servo power off”.
  • connection terminals T21 to T24 of the connection terminal part 38 are electrically connected to the connection terminals T31 to T34 of the connection terminal part 42 of the robot controller RC, respectively.
  • connection terminals T25 to T28 of the connection terminal part 38 are electrically connected to the connection terminals T35 to T38 of the connection terminal part 42 of the robot controller RC, respectively.
  • the wired TP 100A includes a CPU (central processing unit) 110, a ROM 120, a keyboard 130, a display device 140, and a wired LAN I / F (interface) 150.
  • a CPU central processing unit
  • ROM 120 read-only memory
  • keyboard 130 a display device 140
  • wired LAN I / F interface
  • Each unit such as a CPU (central processing unit) 110, a ROM 120, a keyboard 130, a display device 140, and a wired LAN I / F (interface) 150 is connected to each other via a bus 190.
  • the wired LAN I / F 150 is attached to and detached from the port 22 of the switching hub 20 via the communication line L2.
  • the wired TP 100A can communicate with the main CPU 10 of the robot controller RC via the communication line L2 and the switching hub 20.
  • various data such as key information generated in response to an operation of the keyboard 130 from the wired TP 100A, screen information of the display device 140, and the like can be given.
  • the wired TP 100A includes an enable switch 170 and an emergency stop switch 180. As shown in FIG. 4, when the enable switch 170 is turned on, the normally open contacts S11 and S12 provided in each of the pair of circuits C1 and C2 are closed, and when the enable switch 170 is turned off, the normally open contacts S11 and S12 are normally opened. The contacts S11 and S12 are opened.
  • the circuits C1 and C2 are connected to the connection terminals T31 to T34 of the connection terminal portion 42 of the robot controller RC via the signal line L3 and a plug (not shown).
  • the signal line L3 is connected to the connection terminal portion 42 and the normally open contacts S11 and S12 are opened from the closed state, enable signals are output from the circuits C1 and C2 to the robot controller RC, respectively.
  • the emergency stop switch 180 When the emergency stop switch 180 is turned off, the normally closed contacts S13 and S14 provided in each of the pair of circuits C3 and C4 are opened.
  • the circuits C3 and C4 are connected to the connection terminals T35 to T38 of the connection terminal portion 42 of the robot controller RC via the signal line L3 and a plug (not shown).
  • both normally closed contacts S13 and S14 are opened, and an emergency stop signal is sent from the circuits C3 and C4 to the robot controller RC. Each is output.
  • the wireless TP 100B will be described with reference to FIG. A detailed description of the same parts of the wireless TP 100B as those of the wired TP 100A will be omitted.
  • the wireless TP 100B is different from the wired TP 100A in that it has a wireless LAN I / F 160 instead of the wired LAN I / F 150.
  • the wireless TP 100B can communicate wirelessly with the main CPU 10 of the robot controller RC via the wireless access point 50, the communication line L1, and the switching hub 20. Examples of communication data in this case include key information generated in response to an operation of the keyboard 130 from the wireless TP 100B, various data such as screen information of the display device 140, and the like.
  • the wireless TP 100B has a configuration corresponding to the circuits C1 to C4, the normally open contacts S11 and S12, and the normally closed contacts S13 and S14.
  • the wireless TP 100B unlike the wired TP 100A, when the enable switch 170 is operated to close the pair of normally open contacts S11 and S12, the wireless LAN I / F 160 outputs an enable signal wirelessly.
  • the emergency stop switch 180 of the wireless TP 100B is operated to open the pair of normally closed contacts S13 and S14, the wireless LAN I / F 160 outputs an emergency stop signal wirelessly.
  • the operation of the robot controller RC will be described with reference to the flowchart of FIG. Specifically, a process when the main CPU 10 gives an operation right to only one of the wired TP 100A and the wireless TP 100B will be described.
  • the wired TP 100A is referred to as a wired TP
  • the wireless TP 100B is referred to as a wireless TP.
  • a connection request is output from the wired TP in a state where neither the wired TP nor the wireless TP is given an operation right will be described.
  • step St1 the main CPU 10 confirms whether or not there is a connection request. After confirming the connection request from the wired TP (step St1: Yes), the main CPU 10 proceeds to step St2.
  • step St2 the main CPU 10 confirms the operation right grant state.
  • identification information such as a MAC address is stored in a RAM (not shown) of the robot controller RC.
  • the main CPU 10 reads the identification information from the RAM and confirms the operation right granting state.
  • the identification information is a NULL value.
  • step St3 the main CPU 10 determines which of the wired TP and the wireless TP has the operation right based on the identification information read from the RAM.
  • the identification information is a NULL value
  • the main CPU 10 determines that no operation right is given to either the wired TP or the wireless TP (step St3: No), and then proceeds to step St8.
  • step St8 the main CPU 10 grants an operation right to the wired TP from which the connection request is output. Further, the main CPU 10 stores the identification information of the wired TP to which the operation right is given in a RAM (not shown) of the robot control device RC.
  • step St9 the main CPU 10 performs processing for establishing communication with the wired TP.
  • the main CPU 10 After the communication is established, the main CPU 10 notifies the wired TP that the operation right is given to the wired TP. As a result, a message indicating that the operation right is given is displayed on the wired TP display device 140.
  • a connection request is output from the other TP to which no operation right is granted while one of the wired TP and the wireless TP has the operation right
  • a process when a connection request is output from the other TP to which no operation right is granted while one of the wired TP and the wireless TP is given an operation right will be described.
  • a process when a connection request is output from the wireless TP in a state where the operation right has already been given to the wired TP will be described.
  • step St1 the main CPU 10 confirms whether there is a connection request. After confirming the connection request from the wireless TP (step St1: Yes), the main CPU 10 proceeds to step St2.
  • step St2 the main CPU 10 reads the identification information from the RAM in order to confirm the operation right granting state.
  • the identification information of the wired TP is read from the RAM.
  • step St3 the main CPU 10 determines which of the wired TP and the wireless TP has the operation right based on the identification information read from the RAM.
  • the main CPU 10 determines that the operation right is given to the wired TP (step St3: No), and then proceeds to step St4.
  • the main CPU 10 notifies the wireless TP from which the connection request is output that the operation right has already been granted to the wired TP.
  • step St4 the main CPU 10 confirms the operating right delegation condition. That is, the main CPU 10 determines whether or not the operation right can be transferred from the wired TP to the wireless TP.
  • the main CPU 10 reads out internal variables, flags, etc. to determine whether or not the operation right can be delegated, and confirms the current state of the robot R or the robot controller RC. For example, when the current state of the robot R or the robot control device RC satisfies the following conditions, the main CPU 10 determines that the operation right cannot be delegated.
  • the following conditions are examples and are not limited to these.
  • the teaching mode and the servo power of the robot R are on. • Power is supplied to the servo amplifier in the teaching mode. -The external storage device provided in the TP is being accessed (reading / writing).
  • step St5 the main CPU 10 determines whether or not the operation right can be delegated.
  • the main CPU 10 determines that the operation right can be delegated (step St5: Yes), and proceeds to step St6. If the current state of the robot R or the robot controller RC satisfies any of the above conditions, the main CPU 10 determines that the operation right cannot be delegated (step St5: No), and ends this process.
  • step St6 the main CPU 10 cancels the right to operate the wired TP currently connected to the robot controller RC and cuts off the communication with the wired TP. Note that the release of the operation right means that the identification information written in the RAM of the robot controller RC is cleared.
  • step St7 the main CPU 10 turns off the servo power supply of the robot R.
  • the servo power supply cannot be turned on immediately by cutting off the power supply to the servo amplifier.
  • step St8 the main CPU 10 grants an operation right to the wireless TP from which the connection request is output. That is, the main CPU 10 stores the identification information of the wireless TP to which the operation right is given in a RAM (not shown) of the robot control device RC.
  • step St9 the main CPU 10 performs processing for establishing communication with the wireless TP.
  • the main CPU 10 After establishing the communication, the main CPU 10 notifies the wireless TP that the operation right is given to the wireless TP. As a result, a message indicating that the operation right is given is displayed on the display device 140 of the wireless TP.
  • the main CPU 10 executes various processes based only on the teaching operation signal from the TP to which the operation right is given. That is, the main CPU 10 interprets only the teaching operation signal from the TP to which the operation right is given, while ignoring the teaching operation signal from the TP to which the operation right is not given.
  • the wired TP is always connected to the robot control device RC. Therefore, as shown in FIGS.
  • the emergency stop signal from the emergency stop switch 180 of the wired TP is transmitted to the sequence control unit 40 via the communication line L3 and the receiving unit. That is, only the emergency stop signal from the wired TP can be always input to the sequence control unit 40 regardless of the operation right. This means that while the operation right is given to the wireless TP, an operation signal from the wired TP is not input, but only the emergency stop switch 180 of the wired TP can be input. That is, the wired TP can function only as an emergency stop switch.
  • a skilled person can operate a wireless TP by a beginner who is not familiar with the operation while having a wired TP that functions only as an emergency stop switch. In this case, even if the beginner jogs the robot R in the wrong direction, the skilled person can emergency stop the robot R by operating his own wired TP.
  • the operation right may be forcibly released on condition that a predetermined time, for example, 10 minutes elapses, when the TP to which the operation right is granted is not operated.
  • a predetermined time for example, 10 minutes elapses
  • the operation right is given to only one of the wired TP and the wireless TP in a form in which the wired TP and the wireless TP are shared, so that the TP to which the operation right is granted can be exclusively used. Can be operated. Thereby, the safety

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  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

A robot control device (RC) comprises a switching hub (20) and a main CPU (10). A wireless access point (50) that wirelessly communicates with a wireless TP (100B) is connected to the switching hub (20) via a communications line (L1) and a wired TP (100A) is connected to the switching hub (20) via a communications line (L2). The main CPU (10) grants operation rights for permitting the operation of a robot (R), to either the wired TP (100A) or the wireless TP (100B). In this way, the TP having the operation rights granted thereto can be operated exclusively, by granting the operation rights to only either the wired TP (100A) or the wireless TP (100B), and stability can be ensured in a configuration whereby the wired TP and the wireless TP are shared.

Description

ロボット制御装置Robot controller
 本発明は、ネットワーク通信技術を利用して、可搬式操作装置との間で各種データを送受信するロボット制御装置に関する。 The present invention relates to a robot control device that transmits and receives various data to and from a portable operation device using network communication technology.
 特許文献1~特許文献4は、ティーチペンダントと称される可搬式操作装置とロボット制御装置との間で無線通信を行うように構成したシステムを開示している。
 特許文献1及び特許文献2に開示のシステムでは、可搬式操作装置の内部に、無線通信部と有線通信部とが設けられている。これら文献に開示のシステムによれば、無線TP(無線可搬式操作装置)は、ケーブルを介して、ロボットの動作を制御するコントローラに接続される。これにより、無線TPは、有線TP(有線可搬式操作装置)として使用される。
Patent Documents 1 to 4 disclose a system configured to perform wireless communication between a portable operation device called a teach pendant and a robot control device.
In the systems disclosed in Patent Literature 1 and Patent Literature 2, a wireless communication unit and a wired communication unit are provided inside the portable operating device. According to the systems disclosed in these documents, a wireless TP (wireless portable operating device) is connected to a controller that controls the operation of the robot via a cable. Thus, the wireless TP is used as a wired TP (wired portable operating device).
 特許文献3に開示のシステムによれば、有線TPは、ケーブルを介して、作業者の腰に巻かれて保持される無線化装置に接続される。これにより、有線TPは、無線TPとして使用される。 According to the system disclosed in Patent Document 3, the wired TP is connected via a cable to a wireless device that is wound around the operator's waist and held. Thereby, the wired TP is used as a wireless TP.
 特許文献4に開示のシステムでは、可搬式操作装置の内部に、無線通信部と有線通信部とが設けられている。この文献に開示のシステムによれば、可搬式操作装置がロボット制御装置に設置された専用置き台に載置されると、可搬式操作装置の接続端子とロボット制御装置の接続端子とが電気的に接続される。これにより、可搬式操作装置は、有線TPとして使用される。 In the system disclosed in Patent Document 4, a wireless communication unit and a wired communication unit are provided inside a portable operation device. According to the system disclosed in this document, when the portable operation device is placed on a dedicated stand installed in the robot control device, the connection terminal of the portable operation device and the connection terminal of the robot control device are electrically connected. Connected to. Thereby, a portable operation device is used as wired TP.
 一般に、無線TPは、ケーブルを引き回す必要が無いため、作業性や携帯性に優れている。また、1台の無線TPを複数のロボット制御装置に使用できる点でも、有線TPよりも優れている。一方、無線TPは、通信環境の影響を受け易い点や、充電不足により使えなくなる点で、有線TPよりも劣る。これらの問題は、特許文献1~4に記載されるように、有線TPに無線通信部を追加したり無線化装置を別途用意したりすることで解決される。即ち、特許文献1~4に記載の可搬式操作装置は、有線TPとしても無線TPとしても使用できるように構成されている。 Generally, the wireless TP is excellent in workability and portability because it is not necessary to route a cable. Further, it is superior to the wired TP in that one wireless TP can be used for a plurality of robot control devices. On the other hand, the wireless TP is inferior to the wired TP in that it is easily affected by the communication environment and cannot be used due to insufficient charging. These problems can be solved by adding a wireless communication unit to the wired TP or separately preparing a wireless device as described in Patent Documents 1 to 4. That is, the portable operating devices described in Patent Documents 1 to 4 are configured to be used as both a wired TP and a wireless TP.
 ところで、有線TPを使用する既存の設備に、無線TPが持つ利点を取り入れる場合、以下の2つの方法が考えられる。即ち、(1)現在の有線TPを無線TPに置き換える方法と、(2)特許文献1~特許文献4に記載されるように有線TPに無線機能を追加する方法とが考えられる。 By the way, the following two methods are conceivable when incorporating the advantages of wireless TP into existing facilities that use wired TP. That is, (1) a method of replacing the current wired TP with a wireless TP and (2) a method of adding a wireless function to the wired TP as described in Patent Documents 1 to 4.
 しかしながら、(1)の方法では、通信環境の影響を受け易い点や、充電不足により使えなくなる等の欠点を解決することができない。また、(2)の方法では、有線TPの無線化に多くの部品を要するため、可搬式操作装置の重量が増加してしまう。また、無線化装置を用いた構成は、作業者にとって、無線化装置を常に携帯することが負担である。従って、有線TP及び無線TPの両方の利点を活かすには、有線TPに無線機能を持たせるのではなく、有線TPとは別に無線TPを追加して、有線TPと無線TPを共用することが最良である。 However, the method (1) cannot solve the drawbacks such as being easily affected by the communication environment and being unable to be used due to insufficient charging. Further, in the method (2), since many parts are required to make the wired TP wireless, the weight of the portable operating device increases. Further, the configuration using the wireless device is a burden for the operator to always carry the wireless device. Therefore, in order to take advantage of both the wired TP and the wireless TP, the wired TP is not provided with a wireless function, but a wireless TP is added separately from the wired TP and the wired TP and the wireless TP are shared. Is the best.
 しかしながら、有線TP及び無線TPの両方を同時に操作可能とすると、不都合が生じる。つまり、有線TP及び無線TPの両方を1台のロボット制御装置に接続して有線TP及び無線TPの両方からロボットを操作できるようすると、安全上の問題が生じる。このため、産業用ロボットは、ロボット制御装置と可搬式操作装置との間で必ず1対1の対向通信が行われるように構成する必要がある。また、産業用ロボットは、可搬式操作装置を持っている作業者により操作される一方で他の可搬式操作装置からは操作できないように構成する必要もある。 However, inconvenience arises when both wired TP and wireless TP can be operated simultaneously. That is, if both the wired TP and the wireless TP are connected to a single robot controller and the robot can be operated from both the wired TP and the wireless TP, a safety problem arises. For this reason, the industrial robot must be configured such that one-to-one opposing communication is always performed between the robot control device and the portable operation device. In addition, the industrial robot needs to be configured so that it cannot be operated from other portable operation devices while being operated by an operator having the portable operation device.
 しかしながら、上述した従来技術では、有線TPと無線TPとを共用する形態を採用したときの安全面が全く配慮されていない。 However, in the above-described prior art, safety is not considered at all when a configuration in which a wired TP and a wireless TP are shared is adopted.
特開2008-93743号公報JP 2008-93743 A 特開2006-341356号公報JP 2006-341356 A 特開2011-194504号公報JP 2011-194504 A 特開2006-321014号公報JP 2006-321014 A
 本発明の目的は、有線TPと無線TPとを共用する形態における安全性を確保することのできるロボット制御装置を提供することにある。 An object of the present invention is to provide a robot control device capable of ensuring safety in a form in which a wired TP and a wireless TP are shared.
 上記課題を解決するため、本発明の第一の態様によれば、可搬式操作装置の操作に応じてロボットを制御するロボット制御装置が提供される。ロボット制御装置は、無線可搬式操作装置と無線通信を行う無線通信部、および有線可搬式操作装置がそれぞれ通信線を介して接続される中継部と、有線可搬式操作装置及び無線可搬式操作装置のいずれか一方に、ロボットの操作を許可するための操作権を付与する操作権付与部とを備えている。 In order to solve the above problems, according to a first aspect of the present invention, there is provided a robot control device for controlling a robot in accordance with an operation of a portable operation device. A robot control device includes a wireless communication unit that performs wireless communication with a wireless portable operation device, a relay unit to which the wired portable operation device is connected via a communication line, a wired portable operation device, and a wireless portable operation device. One of these is provided with an operation right granting unit for granting an operation right for permitting operation of the robot.
 上記のロボット制御装置において、操作権付与部は、有線可搬式操作装置及び無線可搬式操作装置のうち最初に接続要求が出力された可搬式操作装置に、操作権を付与することが好ましい。 In the above robot control device, it is preferable that the operation right granting unit grants the operation right to the portable operation device to which a connection request is first output among the wired portable operation device and the wireless portable operation device.
 上記のロボット制御装置において、有線可搬式操作装置及び無線可搬式操作装置のいずれか一方に操作権が付与されている状態で操作権が付与されていない他方の可搬式操作装置から接続要求が出力された場合、操作権付与部は、ロボット又はロボット制御装置の現在の状態が所定条件を満たしているか否かを確認し、現在の状態が所定条件を満たしている場合、他方の可搬式操作装置に操作権を付与することが好ましい。 In the robot control device described above, a connection request is output from the other portable operation device to which either one of the wired portable operation device and the wireless portable operation device has been given the operation right and has not been given the operation right. If the current state of the robot or the robot control device satisfies the predetermined condition, and the current state satisfies the predetermined condition, the operation right granting unit confirms whether or not the other portable operation device It is preferable to give an operation right to.
 上記のロボット制御装置において、他方の可搬式操作装置に操作権を付与する際、操作権付与部は、ロボットのサーボ電源を遮断することが好ましい。
 上記のロボット制御装置において、有線可搬式操作装置及び無線可搬式操作装置のいずれか一方に操作権が与えられている状態で操作権が付与されていない他方の可搬式操作装置から接続要求が出力された場合、操作権付与部は、既に操作権が与えられている可搬式操作装置が存在する旨を、他方の可搬式操作装置に通知することが好ましい。
In the above robot control device, when the operation right is given to the other portable operation device, the operation right giving unit preferably cuts off the servo power supply of the robot.
In the robot control device described above, a connection request is output from the other portable operation device to which either one of the wired portable operation device and the wireless portable operation device is given the operation right and is not granted the operation right. In this case, it is preferable that the operation right granting unit notifies the other portable operation device that there is a portable operation device to which the operation right has already been given.
 上記のロボット制御装置において、操作権が付与されている可搬式操作装置が操作されない時間が所定時間経過したことを条件に、操作権付与部は、操作権を解除することが好ましい。 In the above robot control device, it is preferable that the operation right granting unit cancels the operation right on the condition that a predetermined time has elapsed when the portable operation device to which the operation right is given is not operated.
本発明のロボット制御装置を備えたロボット制御システムの構成を示す模式図The schematic diagram which shows the structure of the robot control system provided with the robot control apparatus of this invention (a)はロボット制御システムの構成を示すブロック図、(b)は有線TPの構成を示すブロック図、(c)は無線TPの構成を示すブロック図(A) is a block diagram showing a configuration of a robot control system, (b) is a block diagram showing a configuration of a wired TP, and (c) is a block diagram showing a configuration of a wireless TP. ロボット制御装置の受信ユニットの構成を示すブロック図Block diagram showing the configuration of the receiving unit of the robot controller 受信ユニットに有線TPと無線TPとが同時に接続されている状態を示すブロック図Block diagram showing a state where a wired TP and a wireless TP are simultaneously connected to the receiving unit 操作権付与処理のフローチャートFlow chart of operation right grant processing
 以下、本発明のロボット制御装置を具体化した一実施形態について図1~図5を参照して説明する。
 図1に示すように、ロボット制御システム1は、ロボットRと、有線TP100A及び無線TP100Bと、ロボットRの動作を制御するロボット制御装置RCとを備えている。ロボットRは、アーク溶接やスポット溶接等を行う作業用ロボットである。ロボットRの手首部の先端には、アーク溶接トーチ、スポット溶接ガン等の作業ツールが取り付けられている。尚、有線TP100Aは有線可搬式操作装置であり、無線TP100Bは無線可搬式操作装置である。
Hereinafter, an embodiment of a robot control device according to the present invention will be described with reference to FIGS.
As shown in FIG. 1, the robot control system 1 includes a robot R, a wired TP 100A and a wireless TP 100B, and a robot control device RC that controls the operation of the robot R. The robot R is a working robot that performs arc welding, spot welding, and the like. Work tools such as an arc welding torch and a spot welding gun are attached to the tip of the wrist of the robot R. The wired TP 100A is a wired portable operating device, and the wireless TP 100B is a wireless portable operating device.
 有線TP100Aおよび無線TP100Bは、Windows(登録商標)等のオペレーティングシステムが組み込まれたマイクロコンピュータを備えている。有線TP100A及び無線TP100Bは、キーボード130、表示装置140及び非常停止スイッチ180等を備えている。作業者は、キーボード130を操作して、ロボットRの教示作業を実行する。表示装置140は、教示操作により入力された教示データを表示する。作業者は、非常停止スイッチ180を操作して、ロボットRを非常停止させる。有線TP100Aおよび無線TP100Bの裏面には、図示しないイネーブルスイッチが取り付けられている。作業者は、教示モードで操作する際にイネーブルスイッチを操作することで、ロボットRのサーボモータへ電力を供給したり遮断したりする。 The wired TP 100A and the wireless TP 100B include a microcomputer in which an operating system such as Windows (registered trademark) is incorporated. The wired TP 100A and the wireless TP 100B include a keyboard 130, a display device 140, an emergency stop switch 180, and the like. The operator operates the keyboard 130 to execute the teaching work of the robot R. The display device 140 displays the teaching data input by the teaching operation. The operator operates the emergency stop switch 180 to stop the robot R in an emergency. An enable switch (not shown) is attached to the back surfaces of the wired TP 100A and the wireless TP 100B. The operator operates the enable switch when operating in the teaching mode to supply or cut off power to the servo motor of the robot R.
 有線TP100Aからの教示操作信号は、有線通信によりロボット制御装置RCに送信される。無線TP100Bからの教示操作信号は、無線通信によりロボット制御装置RCに送信される。教示操作信号には、ロボットRを手動操作により移動させるためのジョグ送り信号、教示データを入力するための教示信号、緊急時にロボットRを非常停止させるための非常停止信号、イネーブル信号等が含まれる。これら教示操作信号が有線TP100A又は無線TP100Bから送信されると、ロボット制御装置RCは、ロボットRのジョグ送り操作、教示データの作成、非常停止等の各種処理を行う。 The teaching operation signal from the wired TP 100A is transmitted to the robot controller RC by wired communication. The teaching operation signal from the wireless TP 100B is transmitted to the robot controller RC by wireless communication. The teaching operation signal includes a jog feed signal for moving the robot R by manual operation, a teaching signal for inputting teaching data, an emergency stop signal for enabling an emergency stop of the robot R in an emergency, an enable signal, and the like. . When these teaching operation signals are transmitted from the wired TP 100A or the wireless TP 100B, the robot controller RC performs various processes such as a jog feed operation of the robot R, creation of teaching data, and emergency stop.
 図2(a)に示すように、ロボット制御装置RCは、制御中枢となるメインCPU(中央処理装置)10と、中継部としてのスイッチングハブ20と、受信ユニット30と、受信ユニット30に接続されたシーケンス制御ユニット40とを備えている。スイッチングハブ20は、有線TP100Aおよび無線TP100Bからの通信データを中継して、メインCPU10と受信ユニット30とにそれぞれ伝送する。 As shown in FIG. 2A, the robot controller RC is connected to a main CPU (central processing unit) 10 serving as a control center, a switching hub 20 as a relay unit, a receiving unit 30, and a receiving unit 30. The sequence control unit 40 is provided. The switching hub 20 relays communication data from the wired TP 100 </ b> A and the wireless TP 100 </ b> B and transmits them to the main CPU 10 and the receiving unit 30, respectively.
 メインCPU10は、有線TP100Aまたは無線TP100Bからの教示操作信号に応じた各種処理、具体的には、教示データの入力や制御パラメータの設定等を演算する。また、メインCPU10は、ロボットRの各関節に設けられた駆動モータの電流指令を演算して、図示しないサーボアンプに出力する。これにより、各関節の駆動モータが駆動される。また、メインCPU10は、有線TP100A及び無線TP100Bのいずれか一方に、ロボットRの操作を許可するための操作権を付与する。すなわち、メインCPU10は、操作権付与部であり、有線TP100A及び無線TP100Bのいずれか一方のみを排他的に使用可能とすべく制御する。 The main CPU 10 calculates various processes according to the teaching operation signal from the wired TP 100A or the wireless TP 100B, specifically, input of teaching data, setting of control parameters, and the like. Further, the main CPU 10 calculates a current command of a drive motor provided at each joint of the robot R and outputs it to a servo amplifier (not shown). Thereby, the drive motor of each joint is driven. Further, the main CPU 10 gives an operation right for permitting the operation of the robot R to one of the wired TP 100A and the wireless TP 100B. That is, the main CPU 10 is an operation right grant unit, and controls so that only one of the wired TP 100A and the wireless TP 100B can be used exclusively.
 スイッチングハブ20は、LAN接続するためのポート21~24を有している。LAN接続として、例えば、イーサネット(登録商標)による通信接続が挙げられるが、これに限定されない。ポート21には、無線アクセスポイント50の通信線L1が着脱される。ポート22には、有線TP100Aの通信線L2が着脱される。ポート23はメインCPU10に接続され、ポート24は受信ユニット30に接続されている。無線アクセスポイント50は、公知の通信プロトコルを使用して、無線TP100Bと無線通信を行う。無線アクセスポイント50は、無線通信部に相当する。 The switching hub 20 has ports 21 to 24 for LAN connection. Examples of the LAN connection include, but are not limited to, a communication connection using Ethernet (registered trademark). The communication line L1 of the wireless access point 50 is attached to and detached from the port 21. The communication line L2 of the wired TP 100A is attached to and detached from the port 22. The port 23 is connected to the main CPU 10, and the port 24 is connected to the receiving unit 30. The wireless access point 50 performs wireless communication with the wireless TP 100B using a known communication protocol. The wireless access point 50 corresponds to a wireless communication unit.
 図3に示すように、受信ユニット30は、一対のCPU31,32と、CPU31により作動するリレーRY1,RY3と、CPU32により作動するリレーRY2,RY4と、イネーブル出力回路33,34と、非常停止出力回路35,36と、接続端子部37,38,39とを備えている。CPU31,32には、無線TP100Bからの非常停止信号およびイネーブル信号が、スイッチングハブ20から接続端子部37を介して入力される。 As shown in FIG. 3, the receiving unit 30 includes a pair of CPUs 31, 32, relays RY1, RY3 operated by the CPU 31, relays RY2, RY4 operated by the CPU 32, enable output circuits 33, 34, and an emergency stop output. Circuits 35 and 36 and connection terminal portions 37, 38 and 39 are provided. An emergency stop signal and an enable signal from the wireless TP 100 </ b> B are input to the CPUs 31 and 32 from the switching hub 20 via the connection terminal portion 37.
 図4に示すように、CPU31,32には、有線TP100Aからのイネーブル信号が、接続端子部38の接続端子T21~T24を介して入力される。CPU31,32は、他のCPUの入力信号の有無に関係無く、それぞれの入力信号に基づいて、個別にリレーRY1~RY4を作動する。 As shown in FIG. 4, an enable signal from the wired TP 100A is input to the CPUs 31 and 32 via the connection terminals T21 to T24 of the connection terminal unit 38. The CPUs 31 and 32 individually operate the relays RY1 to RY4 based on the input signals regardless of the presence or absence of input signals from other CPUs.
 イネーブル出力回路33,34は、二重化された安全回路である。イネーブル出力回路33は、a接点(常開接点)からなるリレー接点S1,S2が直列に接続された回路であり、接続端子部39の接続端子T1,T2に接続されている。接続端子T1,T2は、シーケンス制御ユニット40の接続端子T11,T12にそれぞれ電気的に接続されている。イネーブル出力回路34は、a接点(常開接点)からなるリレー接点S3,S4が直列に接続された回路であり、接続端子部39の接続端子T3,T4に接続されている。接続端子T3,T4は、シーケンス制御ユニット40の接続端子T13,T14にそれぞれ電気的に接続されている。リレー接点S1,S3は、リレーRY1が作動(励磁)すると閉じる。リレー接点S2,S4は、リレーRY2が作動(励磁)すると閉じる。 The enable output circuits 33 and 34 are duplicated safety circuits. The enable output circuit 33 is a circuit in which relay contacts S <b> 1 and S <b> 2 composed of a contacts (normally open contacts) are connected in series, and is connected to the connection terminals T <b> 1 and T <b> 2 of the connection terminal portion 39. The connection terminals T1 and T2 are electrically connected to the connection terminals T11 and T12 of the sequence control unit 40, respectively. The enable output circuit 34 is a circuit in which relay contacts S3 and S4 made up of a contacts (normally open contacts) are connected in series, and is connected to the connection terminals T3 and T4 of the connection terminal portion 39. The connection terminals T3 and T4 are electrically connected to the connection terminals T13 and T14 of the sequence control unit 40, respectively. The relay contacts S1 and S3 are closed when the relay RY1 is activated (excited). The relay contacts S2 and S4 are closed when the relay RY2 is activated (excited).
 非常停止出力回路35,36は、二重化された安全回路である。非常停止出力回路35は、接続端子部39の接続端子T5と接続端子部38の接続端子T25との間を短絡する接続回路と、リレー接点S5,S6の直列回路とからなる。リレー接点S5,S6の直列回路の各端は、接続端子部39の接続端子T6と接続端子部38の接続端子T26とにそれぞれ接続されている。接続端子T5,T6は、シーケンス制御ユニット40の接続端子T15,T16にそれぞれ電気的に接続されている。非常停止出力回路36は、接続端子部39の接続端子T7と接続端子部38の接続端子T27との間を短絡する接続回路と、リレー接点S7,S8の直列回路とからなる。リレー接点S7,S8の直列回路の各端は、接続端子部39の接続端子T8と接続端子部38の接続端子T28とにそれぞれ接続されている。接続端子T7,T8は、シーケンス制御ユニット40の接続端子T17,T18にそれぞれ電気的に接続されている。リレー接点S5,S7は、b接点(常閉接点)からなり、リレーRY3が作動(励磁)すると開く。また、リレー接点S6,S8は、b接点(常閉接点)からなり、リレーRY4が作動(励磁)すると開く。 The emergency stop output circuits 35 and 36 are duplicated safety circuits. The emergency stop output circuit 35 includes a connection circuit that short-circuits between the connection terminal T5 of the connection terminal portion 39 and the connection terminal T25 of the connection terminal portion 38, and a series circuit of relay contacts S5 and S6. Each end of the series circuit of the relay contacts S5 and S6 is connected to the connection terminal T6 of the connection terminal portion 39 and the connection terminal T26 of the connection terminal portion 38, respectively. The connection terminals T5 and T6 are electrically connected to the connection terminals T15 and T16 of the sequence control unit 40, respectively. The emergency stop output circuit 36 includes a connection circuit that short-circuits between the connection terminal T7 of the connection terminal portion 39 and the connection terminal T27 of the connection terminal portion 38, and a series circuit of relay contacts S7 and S8. Each end of the series circuit of the relay contacts S7 and S8 is connected to the connection terminal T8 of the connection terminal portion 39 and the connection terminal T28 of the connection terminal portion 38, respectively. The connection terminals T7 and T8 are electrically connected to the connection terminals T17 and T18 of the sequence control unit 40, respectively. The relay contacts S5 and S7 are b contacts (normally closed contacts) and open when the relay RY3 is activated (excited). The relay contacts S6 and S8 are b contacts (normally closed contacts) and open when the relay RY4 is activated (excited).
 イネーブル出力回路33,34のリレー接点S1~S4が全て閉じた状態から少なくとも1つのリレー接点が開くと、シーケンス制御ユニット40には、リレー接点が開いたイネーブル出力回路33,34から、イネーブル信号に基づく遮断信号が入力される。これにより、シーケンス制御ユニット40は、図示しない遮断器を動作して図示しないサーボアンプへの電力供給を遮断する。すなわち、ロボットRの駆動源であるサーボモータへの電力供給が遮断される。 When at least one relay contact is opened after all of the relay contacts S1 to S4 of the enable output circuits 33 and 34 are closed, the sequence control unit 40 receives an enable signal from the enable output circuits 33 and 34 with the relay contacts open. A cutoff signal based on this is input. As a result, the sequence control unit 40 operates a circuit breaker (not shown) to cut off power supply to a servo amplifier (not shown). That is, the power supply to the servo motor that is the drive source of the robot R is cut off.
 また、接続端子T25,T26間および接続端子T27,T28間の少なくともいずれか一方が短絡状態から非短絡状態となるか、又は非常停止出力回路35,36のリレー接点S5~S8の少なくとも1つのリレー接点が開くと、シーケンス制御ユニット40は、図示しない遮断器を動作して、図示しないサーボアンプへの電力供給を遮断する。尚、サーボモータへの電力供給を「サーボ電源をオン」とし、サーボモータへの電力供給遮断を「サーボ電源をオフ」として、以下に記載する。 Further, at least one of the connection terminals T25 and T26 and the connection terminals T27 and T28 is changed from a short circuit state to a non-short circuit state, or at least one relay of the relay contacts S5 to S8 of the emergency stop output circuits 35 and 36. When the contact is opened, the sequence control unit 40 operates a circuit breaker (not shown) to cut off power supply to a servo amplifier (not shown). The power supply to the servo motor is described as “servo power on” and the power supply cut-off to the servo motor is described as “servo power off”.
 接続端子部38の接続端子T21~T24は、ロボット制御装置RCの接続端子部42の接続端子T31~T34にそれぞれ電気的に接続されている。接続端子部38の接続端子T25~T28は、ロボット制御装置RCの接続端子部42の接続端子T35~T38にそれぞれ電気的に接続されている。 The connection terminals T21 to T24 of the connection terminal part 38 are electrically connected to the connection terminals T31 to T34 of the connection terminal part 42 of the robot controller RC, respectively. The connection terminals T25 to T28 of the connection terminal part 38 are electrically connected to the connection terminals T35 to T38 of the connection terminal part 42 of the robot controller RC, respectively.
 まず、有線TP100Aについて図2(b)を参照して説明する。
 図2(b)に示すように、有線TP100Aは、CPU(中央処理装置)110、ROM120、キーボード130、表示装置140、及び有線LANI/F(インターフェイス)150を備えている。CPU(中央処理装置)110、ROM120、キーボード130、表示装置140、及び有線LANI/F(インターフェイス)150等の各部は、バス190を介して相互に接続されている。有線LANI/F150は、通信線L2を介して、スイッチングハブ20のポート22に着脱される。有線TP100Aは、通信線L2およびスイッチングハブ20を介して、ロボット制御装置RCのメインCPU10と有線により通信可能である。この場合の通信データとして、有線TP100Aからのキーボード130の操作に応じて生成されるキー情報や、表示装置140の画面情報等の各種データが挙げられる。
First, the wired TP 100A will be described with reference to FIG.
As shown in FIG. 2B, the wired TP 100A includes a CPU (central processing unit) 110, a ROM 120, a keyboard 130, a display device 140, and a wired LAN I / F (interface) 150. Each unit such as a CPU (central processing unit) 110, a ROM 120, a keyboard 130, a display device 140, and a wired LAN I / F (interface) 150 is connected to each other via a bus 190. The wired LAN I / F 150 is attached to and detached from the port 22 of the switching hub 20 via the communication line L2. The wired TP 100A can communicate with the main CPU 10 of the robot controller RC via the communication line L2 and the switching hub 20. As communication data in this case, various data such as key information generated in response to an operation of the keyboard 130 from the wired TP 100A, screen information of the display device 140, and the like can be given.
 有線TP100Aは、イネーブルスイッチ170及び非常停止スイッチ180を備えている。図4に示すように、イネーブルスイッチ170がオン操作されると、一対の回路C1,C2のそれぞれに設けられた常開接点S11,S12は閉じ、イネーブルスイッチ170がオフ操作されると、常開接点S11,S12は開く。有線TP100Aの使用時、回路C1,C2は、信号線L3及び図示しないプラグを介して、ロボット制御装置RCの接続端子部42の接続端子T31~T34に接続される。信号線L3が接続端子部42に接続された状態で常開接点S11,S12が閉じた状態から開くと、回路C1,C2からイネーブル信号がロボット制御装置RCにそれぞれ出力される。 The wired TP 100A includes an enable switch 170 and an emergency stop switch 180. As shown in FIG. 4, when the enable switch 170 is turned on, the normally open contacts S11 and S12 provided in each of the pair of circuits C1 and C2 are closed, and when the enable switch 170 is turned off, the normally open contacts S11 and S12 are normally opened. The contacts S11 and S12 are opened. When the wired TP 100A is used, the circuits C1 and C2 are connected to the connection terminals T31 to T34 of the connection terminal portion 42 of the robot controller RC via the signal line L3 and a plug (not shown). When the signal line L3 is connected to the connection terminal portion 42 and the normally open contacts S11 and S12 are opened from the closed state, enable signals are output from the circuits C1 and C2 to the robot controller RC, respectively.
 非常停止スイッチ180がオフ操作されると、一対の回路C3,C4のそれぞれに設けられた常閉接点S13,S14は開く。回路C3,C4は、信号線L3及び図示しないプラグを介して、ロボット制御装置RCの接続端子部42の接続端子T35~T38に接続される。回路C3,C4がロボット制御装置RCに接続された状態で非常停止スイッチ180がオフ操作されると、両常閉接点S13,S14が開き、回路C3,C4から非常停止信号がロボット制御装置RCにそれぞれ出力される。 When the emergency stop switch 180 is turned off, the normally closed contacts S13 and S14 provided in each of the pair of circuits C3 and C4 are opened. The circuits C3 and C4 are connected to the connection terminals T35 to T38 of the connection terminal portion 42 of the robot controller RC via the signal line L3 and a plug (not shown). When the emergency stop switch 180 is turned off with the circuits C3 and C4 connected to the robot controller RC, both normally closed contacts S13 and S14 are opened, and an emergency stop signal is sent from the circuits C3 and C4 to the robot controller RC. Each is output.
 次に、無線TP100Bについて図2(c)を参照して説明する。無線TP100Bにおける有線TP100Aと同様の部分についてはその詳細な説明を省略する。
 図2(c)に示すように、無線TP100Bは、有線LANI/F150に代えて無線LANI/F160を有している点で、有線TP100Aと異なる。図2(a)に示すように、無線TP100Bは、無線アクセスポイント50、通信線L1及びスイッチングハブ20を介して、ロボット制御装置RCのメインCPU10と無線により通信可能である。この場合の通信データとして、無線TP100Bからのキーボード130の操作に応じて生成されるキー情報や、表示装置140の画面情報等の各種データ等が挙げられる。
Next, the wireless TP 100B will be described with reference to FIG. A detailed description of the same parts of the wireless TP 100B as those of the wired TP 100A will be omitted.
As shown in FIG. 2C, the wireless TP 100B is different from the wired TP 100A in that it has a wireless LAN I / F 160 instead of the wired LAN I / F 150. As shown in FIG. 2A, the wireless TP 100B can communicate wirelessly with the main CPU 10 of the robot controller RC via the wireless access point 50, the communication line L1, and the switching hub 20. Examples of communication data in this case include key information generated in response to an operation of the keyboard 130 from the wireless TP 100B, various data such as screen information of the display device 140, and the like.
 図示はしないが、無線TP100Bは、回路C1~C4と常開接点S11,S12と常閉接点S13,S14とに相当する構成を備えている。無線TP100Bでは、有線TP100Aと異なり、イネーブルスイッチ170が操作されて一対の常開接点S11,S12が閉じると、無線LANI/F160によりイネーブル信号が無線で出力される。また、無線TP100Bの非常停止スイッチ180が操作されて一対の常閉接点S13,S14が開くと、無線LANI/F160により非常停止信号が無線で出力される。 Although not shown, the wireless TP 100B has a configuration corresponding to the circuits C1 to C4, the normally open contacts S11 and S12, and the normally closed contacts S13 and S14. In the wireless TP 100B, unlike the wired TP 100A, when the enable switch 170 is operated to close the pair of normally open contacts S11 and S12, the wireless LAN I / F 160 outputs an enable signal wirelessly. When the emergency stop switch 180 of the wireless TP 100B is operated to open the pair of normally closed contacts S13 and S14, the wireless LAN I / F 160 outputs an emergency stop signal wirelessly.
 上記のロボット制御装置RCの作用について図5のフローチャートを参照して説明する。詳しくは、メインCPU10が有線TP100A及び無線TP100Bのいずれか一方にのみ操作権を付与するときの処理を説明する。説明に際し、有線TP100Aを有線TPと称し、無線TP100Bを無線TPと称す。
(1.有線TP及び無線TPのいずれもロボット制御装置RCとの間で通信を確立しておらず、ロボットRの操作を許可する操作権が付与されていない場合)
 まず、有線TP及び無線TPのいずれも操作権が付与されていない状態で、有線TPから接続要求が出力されたときの処理を説明する。
The operation of the robot controller RC will be described with reference to the flowchart of FIG. Specifically, a process when the main CPU 10 gives an operation right to only one of the wired TP 100A and the wireless TP 100B will be described. In the description, the wired TP 100A is referred to as a wired TP, and the wireless TP 100B is referred to as a wireless TP.
(1. When neither the wired TP nor the wireless TP has established communication with the robot controller RC and the operation right for permitting the operation of the robot R is not granted)
First, a process when a connection request is output from the wired TP in a state where neither the wired TP nor the wireless TP is given an operation right will be described.
 図5に示すように、ステップSt1において、メインCPU10は、接続要求の有無を確認する。メインCPU10は、有線TPからの接続要求を確認した後(ステップSt1:Yes)、ステップSt2に移行する。 As shown in FIG. 5, in step St1, the main CPU 10 confirms whether or not there is a connection request. After confirming the connection request from the wired TP (step St1: Yes), the main CPU 10 proceeds to step St2.
 ステップSt2において、メインCPU10は、操作権の付与状態を確認する。有線TP及び無線TPのいずれか一方に操作権が付与されている場合、例えばMACアドレス等の識別情報が、ロボット制御装置RCの図示しないRAMに記憶されている。この場合、メインCPU10は、RAMから識別情報を読み出して、操作権の付与状態を確認する。ここでは、有線TP及び無線TPのいずれにも操作権が付与されていないため、識別情報はNULL値である。 In step St2, the main CPU 10 confirms the operation right grant state. When an operation right is given to one of the wired TP and the wireless TP, identification information such as a MAC address is stored in a RAM (not shown) of the robot controller RC. In this case, the main CPU 10 reads the identification information from the RAM and confirms the operation right granting state. Here, since the operation right is not given to either the wired TP or the wireless TP, the identification information is a NULL value.
 ステップSt3において、メインCPU10は、RAMから読み出した識別情報により、有線TP及び無線TPのうちどちらに操作権が付与されているかを判定する。ここでは、識別情報がNULL値であるため、メインCPU10は、有線TP及び無線TPのいずれにも操作権が付与されていないと判断した後(ステップSt3:No)、ステップSt8に移行する。 In step St3, the main CPU 10 determines which of the wired TP and the wireless TP has the operation right based on the identification information read from the RAM. Here, since the identification information is a NULL value, the main CPU 10 determines that no operation right is given to either the wired TP or the wireless TP (step St3: No), and then proceeds to step St8.
 ステップSt8において、メインCPU10は、接続要求が出力された有線TPに操作権を付与する。また、メインCPU10は、ロボット制御装置RCの図示しないRAMに、操作権が付与された有線TPの識別情報を記憶する。 In step St8, the main CPU 10 grants an operation right to the wired TP from which the connection request is output. Further, the main CPU 10 stores the identification information of the wired TP to which the operation right is given in a RAM (not shown) of the robot control device RC.
 ステップSt9において、メインCPU10は、有線TPとの通信を確立するための処理を行う。通信確立後、メインCPU10は、有線TPに操作権が与えられた旨を、有線TPに通知する。この結果、有線TPの表示装置140には、操作権が与えられた旨のメッセージが表示される。
(2.有線TP及び無線TPのうちいずれか一方に操作権が付与されている状態で操作権が付与されていない他方のTPから接続要求が出力された場合)
 次に、有線TP及び無線TPのうちいずれか一方に操作権が付与されている状態で操作権が付与されていない他方のTPから接続要求が出力されたときの処理を説明する。ここでは、有線TPに操作権が既に付与されている状態で無線TPから接続要求が出力されたときの処理を説明する。
In step St9, the main CPU 10 performs processing for establishing communication with the wired TP. After the communication is established, the main CPU 10 notifies the wired TP that the operation right is given to the wired TP. As a result, a message indicating that the operation right is given is displayed on the wired TP display device 140.
(2. When a connection request is output from the other TP to which no operation right is granted while one of the wired TP and the wireless TP has the operation right)
Next, a process when a connection request is output from the other TP to which no operation right is granted while one of the wired TP and the wireless TP is given an operation right will be described. Here, a process when a connection request is output from the wireless TP in a state where the operation right has already been given to the wired TP will be described.
 ステップSt1において、メインCPU10は、接続要求の有無を確認する。メインCPU10は、無線TPからの接続要求を確認した後(ステップSt1:Yes)、ステップSt2に移行する。 In step St1, the main CPU 10 confirms whether there is a connection request. After confirming the connection request from the wireless TP (step St1: Yes), the main CPU 10 proceeds to step St2.
 ステップSt2において、メインCPU10は、操作権の付与状態を確認するため、識別情報をRAMから読み出す。ここでは、有線TPの識別情報がRAMから読み出される。 In step St2, the main CPU 10 reads the identification information from the RAM in order to confirm the operation right granting state. Here, the identification information of the wired TP is read from the RAM.
 ステップSt3において、メインCPU10は、RAMから読み出した識別情報に基づき、有線TP及び無線TPのうちどちらに操作権が付与されているかを判定する。ここでは、メインCPU10は、有線TPに操作権が付与されていると判断した後(ステップSt3:No)、ステップSt4に移行する。このとき、メインCPU10は、有線TPに操作権が既に付与されている旨を、接続要求が出力された無線TPに通知する。 In step St3, the main CPU 10 determines which of the wired TP and the wireless TP has the operation right based on the identification information read from the RAM. Here, the main CPU 10 determines that the operation right is given to the wired TP (step St3: No), and then proceeds to step St4. At this time, the main CPU 10 notifies the wireless TP from which the connection request is output that the operation right has already been granted to the wired TP.
 ステップSt4において、メインCPU10は、操作権の委譲条件を確認する。すなわち、メインCPU10は、操作権を有線TPから無線TPに委譲してよい状態か否かを判断する。メインCPU10は、操作権の委譲の可否を判断するため、内部変数やフラグ等を読み出して、ロボットR又はロボット制御装置RCの現在の状態を確認する。例えば、ロボットR又はロボット制御装置RCの現在の状態が以下の条件を満たしているとき、メインCPU10は、操作権を委譲できないと判断する。但し、以下の条件は一例であり、これらに限定されない。 In step St4, the main CPU 10 confirms the operating right delegation condition. That is, the main CPU 10 determines whether or not the operation right can be transferred from the wired TP to the wireless TP. The main CPU 10 reads out internal variables, flags, etc. to determine whether or not the operation right can be delegated, and confirms the current state of the robot R or the robot controller RC. For example, when the current state of the robot R or the robot control device RC satisfies the following conditions, the main CPU 10 determines that the operation right cannot be delegated. However, the following conditions are examples and are not limited to these.
 ・教示モードでかつロボットRのサーボ電源がオン状態である。
 ・教示モードでかつサーボアンプに電力が供給されている。
 ・TPに設けられた外部記憶装置にアクセス中(読み書き中)である。
• The teaching mode and the servo power of the robot R are on.
• Power is supplied to the servo amplifier in the teaching mode.
-The external storage device provided in the TP is being accessed (reading / writing).
 ・操作権を他のTPに移さないためのロック機能が、作業者により設定されている。
 ステップSt5において、メインCPU10は、操作権を委譲できる状態にあるか否かを判定する。ここで、ロボットR又はロボット制御装置RCの現在の状態が上記条件をいずれも満たさないと仮定する。この場合、メインCPU10は、操作権を委譲できると判断し(ステップSt5:Yes)、ステップSt6へ移行する。尚、ロボットR又はロボット制御装置RCの現在の状態が上記条件のいずれかを満たしている場合、メインCPU10は、操作権を委譲できないと判断し(ステップSt5:No)、本処理を終了させる。
-A lock function is set by the operator to prevent the operation right from being transferred to another TP.
In step St5, the main CPU 10 determines whether or not the operation right can be delegated. Here, it is assumed that the current state of the robot R or the robot controller RC does not satisfy any of the above conditions. In this case, the main CPU 10 determines that the operation right can be delegated (step St5: Yes), and proceeds to step St6. If the current state of the robot R or the robot controller RC satisfies any of the above conditions, the main CPU 10 determines that the operation right cannot be delegated (step St5: No), and ends this process.
 ステップSt6において、メインCPU10は、ロボット制御装置RCと現在接続中である有線TPの操作権を解除すると共に、有線TPとの通信を遮断する。尚、操作権の解除は、ロボット制御装置RCのRAMに書き込まれている識別情報をクリアすることを意味する。 In step St6, the main CPU 10 cancels the right to operate the wired TP currently connected to the robot controller RC and cuts off the communication with the wired TP. Note that the release of the operation right means that the identification information written in the RAM of the robot controller RC is cleared.
 ステップSt7において、メインCPU10は、ロボットRのサーボ電源をオフする。この場合、サーボアンプへの電力供給を遮断することにより、サーボ電源を直ぐにはオンできなくすることが好ましい。このようにすることで、操作権が付与された直後のTPにおいてイネーブルスイッチ170が誤ってオン操作されたとしても、サーボ電源がオンされることを防止できる。 In step St7, the main CPU 10 turns off the servo power supply of the robot R. In this case, it is preferable that the servo power supply cannot be turned on immediately by cutting off the power supply to the servo amplifier. By doing in this way, even if the enable switch 170 is erroneously turned on at the TP immediately after the operation right is given, it is possible to prevent the servo power source from being turned on.
 ステップSt8において、メインCPU10は、接続要求が出力された無線TPに操作権を付与する。すなわち、メインCPU10は、ロボット制御装置RCの図示しないRAMに、操作権が与えられた無線TPの識別情報を記憶する。 In step St8, the main CPU 10 grants an operation right to the wireless TP from which the connection request is output. That is, the main CPU 10 stores the identification information of the wireless TP to which the operation right is given in a RAM (not shown) of the robot control device RC.
 ステップSt9において、メインCPU10は、無線TPとの通信を確立するための処理を行う。通信確立後、メインCPU10は、無線TPに操作権が与えられた旨を、無線TPに通知する。この結果、無線TPの表示装置140には、操作権が与えられた旨のメッセージが表示される。
(3.操作権付与後の処理について)
 メインCPU10は、操作権が付与されたTPからの教示操作信号のみに基づき、各種処理を実行する。すなわち、メインCPU10は、操作権が付与されたTPからの教示操作信号のみを解釈する一方で、操作権が付与されていないTPからの教示操作信号を無視する。本実施形態において、有線TPは、ロボット制御装置RCに常時接続されている。このため、図3および図4に示すように、有線TPの非常停止スイッチ180からの非常停止信号は、通信線L3及び受信ユニットを経由して、シーケンス制御ユニット40に伝達される。すなわち、有線TPからの非常停止信号だけは、操作権と関係なく、シーケンス制御ユニット40に常時入力可能である。このことは、無線TPに操作権が付与されている間、有線TPからの操作信号は入力されないが、有線TPの非常停止スイッチ180だけは入力可能であることを意味している。つまり、有線TPを非常停止スイッチとしてのみ機能させることができる。
In step St9, the main CPU 10 performs processing for establishing communication with the wireless TP. After establishing the communication, the main CPU 10 notifies the wireless TP that the operation right is given to the wireless TP. As a result, a message indicating that the operation right is given is displayed on the display device 140 of the wireless TP.
(3. Processing after granting operation rights)
The main CPU 10 executes various processes based only on the teaching operation signal from the TP to which the operation right is given. That is, the main CPU 10 interprets only the teaching operation signal from the TP to which the operation right is given, while ignoring the teaching operation signal from the TP to which the operation right is not given. In the present embodiment, the wired TP is always connected to the robot control device RC. Therefore, as shown in FIGS. 3 and 4, the emergency stop signal from the emergency stop switch 180 of the wired TP is transmitted to the sequence control unit 40 via the communication line L3 and the receiving unit. That is, only the emergency stop signal from the wired TP can be always input to the sequence control unit 40 regardless of the operation right. This means that while the operation right is given to the wireless TP, an operation signal from the wired TP is not input, but only the emergency stop switch 180 of the wired TP can be input. That is, the wired TP can function only as an emergency stop switch.
 この構成によれば、熟練者は、非常停止スイッチとしてのみ機能する有線TPを持ちながら、操作に不慣れな初心者に無線TPを操作させることができる。この場合、初心者が誤った方向へロボットRをジョグ送りしても、熟練者は、自身が持つ有線TPを操作することで、ロボットRを非常停止させることができる。 According to this configuration, a skilled person can operate a wireless TP by a beginner who is not familiar with the operation while having a wired TP that functions only as an emergency stop switch. In this case, even if the beginner jogs the robot R in the wrong direction, the skilled person can emergency stop the robot R by operating his own wired TP.
 なお、本実施形態において、操作権が付与されたTPが操作されない時間が所定時間、例えば、10分経過したことを条件に、操作権を強制的に解除してもよい。この構成によれば、操作権が付与されたTPから操作権を移さないため作業者がロック機能を設定した後、現場から離れた場合であっても、所定時間経過後には操作権を移すことができる。 In this embodiment, the operation right may be forcibly released on condition that a predetermined time, for example, 10 minutes elapses, when the TP to which the operation right is granted is not operated. According to this configuration, since the operation right is not transferred from the TP to which the operation right is granted, the operation right is transferred after a predetermined time has elapsed even if the operator sets the lock function and then leaves the site. Can do.
 このように、本実施形態によれば、有線TP及び無線TPを共用する形態において有線TP及び無線TPのいずれか一方にのみ操作権を与えることで、操作権が付与されたTPを排他的に操作することができる。これにより、有線TP及び無線TPを共用する形態における安全性を確保することができる。 As described above, according to the present embodiment, the operation right is given to only one of the wired TP and the wireless TP in a form in which the wired TP and the wireless TP are shared, so that the TP to which the operation right is granted can be exclusively used. Can be operated. Thereby, the safety | security in the form which shares wired TP and wireless TP is securable.

Claims (6)

  1. 可搬式操作装置の操作に応じてロボットを制御するロボット制御装置において、
     無線可搬式操作装置と無線通信を行う無線通信部、および有線可搬式操作装置がそれぞれ通信線を介して接続される中継部と、
     前記有線可搬式操作装置及び前記無線可搬式操作装置のいずれか一方に、前記ロボットの操作を許可するための操作権を付与する操作権付与部と
     を備えたことを特徴とするロボット制御装置。
    In a robot control device that controls a robot according to an operation of a portable operation device,
    A wireless communication unit that performs wireless communication with the wireless portable operation device, and a relay unit to which the wired portable operation device is connected via a communication line, and
    A robot control apparatus comprising: an operation right granting unit that grants an operation right for permitting operation of the robot to either one of the wired portable operation apparatus and the wireless portable operation apparatus.
  2. 請求項1記載のロボット制御装置において、
     前記操作権付与部は、前記有線可搬式操作装置及び前記無線可搬式操作装置のうち最初に接続要求が出力された可搬式操作装置に、前記操作権を付与することを特徴とするロボット制御装置。
    The robot control device according to claim 1,
    The operation right granting unit grants the operation right to a portable operation device to which a connection request is first output from the wired portable operation device and the wireless portable operation device. .
  3. 請求項1又は2記載のロボット制御装置において、
     前記有線可搬式操作装置及び前記無線可搬式操作装置のいずれか一方に前記操作権が付与されている状態で前記操作権が付与されていない他方の可搬式操作装置から接続要求が出力された場合、前記操作権付与部は、前記ロボット又は前記ロボット制御装置の現在の状態が所定条件を満たしているか否かを確認し、前記現在の状態が所定条件を満たしている場合、前記他方の可搬式操作装置に前記操作権を付与することを特徴とするロボット制御装置。
    The robot control device according to claim 1 or 2,
    When a connection request is output from the other portable operation device to which either one of the wired portable operation device and the wireless portable operation device has the operation right and the operation right is not granted The operation right granting unit checks whether or not the current state of the robot or the robot control device satisfies a predetermined condition, and if the current state satisfies the predetermined condition, the other portable type A robot control device characterized in that the operation right is given to an operation device.
  4. 請求項3記載のロボット制御装置において、
     前記他方の可搬式操作装置に前記操作権を付与する際、前記操作権付与部は、前記ロボットのサーボ電源を遮断することを特徴とするロボット制御装置。
    The robot control device according to claim 3, wherein
    The robot control apparatus, wherein when the operation right is given to the other portable operation device, the operation right grant unit cuts off a servo power supply of the robot.
  5. 請求項1~4のうちいずれか一項に記載のロボット制御装置において、
     前記有線可搬式操作装置及び前記無線可搬式操作装置のいずれか一方に操作権が与えられている状態で前記操作権が付与されていない他方の可搬式操作装置から接続要求が出力された場合、前記操作権付与部は、既に操作権が与えられている可搬式操作装置が存在する旨を、前記他方の可搬式操作装置に通知することを特徴とするロボット制御装置。
    The robot control device according to any one of claims 1 to 4,
    When a connection request is output from the other portable operation device to which the operation right is not granted in a state where the operation right is given to any one of the wired portable operation device and the wireless portable operation device, The robot operation apparatus, wherein the operation right granting unit notifies the other portable operation apparatus that there is a portable operation apparatus to which an operation right has already been given.
  6. 請求項1~5のうちいずれか一項に記載のロボット制御装置において、
     前記操作権が付与されている可搬式操作装置が操作されない時間が所定時間経過したことを条件に、前記操作権付与部は、前記操作権を解除することを特徴するロボット制御装置。
    The robot control device according to any one of claims 1 to 5,
    The robot control apparatus according to claim 1, wherein the operation right granting unit releases the operation right on condition that a predetermined time has elapsed after the portable operation device to which the operation right is given has not been operated.
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