一种防水再生纸及其生产方法 Waterproof recycled paper and production method thereof
技术领域 Technical field
[0001] 本发明涉及一种纸张及其生产方法, 具体是一种防水再生纸及其生产方法, 属纸张及 其生产制备技术领域。 [0001] The present invention relates to a paper and a method for producing the same, and in particular to a waterproof recycled paper and a production method thereof, and belongs to the technical field of paper and its production and preparation.
背景技术 Background technique
[0002] 随着科技的发展, 社会的进步及人们生活水平的不断提高, 纸张被赋予各种不同的功 能。 在航海、 建筑、 餐饮等行业, 需要一些具有防水性能的纸质材料, 如航海地图纸、 防水 包装纸、 快餐盒纸板、 水杯纸、 纸拖鞋、 防水保温纸或纸板等。 [0002] With the development of science and technology, the advancement of society and the continuous improvement of people's living standards, paper is given various functions. In the marine, construction, catering and other industries, some paper materials with waterproof properties, such as nautical map paper, waterproof wrapping paper, fast food box cardboard, water glass paper, paper slippers, waterproof insulation paper or cardboard, are required.
[0003] 现有纸张的防水性能一般是通过在纸浆内加入具有防水性能的化学品, 如将原纸浸 蜡、 在纸浆中加入重油等, 或是生产出纸张后在其表明涂布具有防水功能的防水剂。 如中国 专利 CN1237227C 公开了一种防水透气纸, 是由纤维浆、 重油, 纤维浆包括木材纤维浆、大 麻纤维浆、 桑皮纤维浆、 果壳纤维浆、 天然竹纤维浆、 天然芦苇纤维浆, 该防水透气纸的制 备是将纤维浆料制成原纸, 经烘干后, 在重油池内将原纸外涂一层重油得到。 该类纸张具有 防水、 透气拉伸力强的特点, 但是由于其制作过程需要用到重油, 在制备时还需要对重油原 料进行加温处理, 同时还需要对重油保温储油罐、 涂层池、 干燥室进行加温, 操作程序复杂、 步骤繁琐, 且增加了生产成本。 现有技术所生产的防水纸张, 有的存在防水性较差, 如反复 使用或遇到纸面摩擦较频繁时其表面的防水层被破坏甚至失去防水性, 有的防水纸则是透气 度、 韧性或强度不足, 在使用时出现所易破损、 使用寿命短等现象。 一些传统的防水纸张, 由于在其表面具有防水性能的化学物质, 还影响了纸张的表面书写、 印刷等功能, 有的防水 纸张由于追求其高效的防水性能而添加过多的化学品使得纸张的环保性能受到影响。 [0003] The waterproof property of the existing paper is generally obtained by adding a waterproofing property to the pulp, such as dipping the base paper, adding heavy oil to the pulp, or the like, or indicating that the coating has waterproof function after the paper is produced. Water repellent. For example, Chinese patent CN1237227C discloses a waterproof and breathable paper which is composed of fiber pulp, heavy oil, fiber pulp including wood fiber pulp, hemp fiber pulp, mulberry fiber pulp, nut fiber pulp, natural bamboo fiber pulp, natural reed fiber pulp. The waterproof and breathable paper is prepared by forming the fiber slurry into a base paper, and after drying, the base paper is coated with a layer of heavy oil in a heavy oil pool. This type of paper has the characteristics of waterproof and breathable tensile strength. However, due to the heavy oil used in the production process, it is necessary to heat the heavy oil raw materials during preparation. At the same time, it is necessary to heat the oil storage tank and coating pool. The drying chamber is heated, the operation procedure is complicated, the steps are cumbersome, and the production cost is increased. Some waterproof papers produced by the prior art have poor water repellency. For repeated use or when the paper surface friction is frequent, the waterproof layer on the surface is damaged or loses water resistance. Some waterproof papers are air permeability. Insufficient toughness or strength, which may cause damage and short service life during use. Some traditional waterproof papers, because of the chemical properties on the surface of the paper, also affect the surface writing, printing and other functions of the paper, some waterproof papers due to the pursuit of its efficient waterproof performance, adding too much chemicals to make the paper Environmental performance is affected.
[0004] 再生纸是以废纸做原料, 将其打碎、 去色制浆经过多种工序加工生产出来的纸张。 再 生纸张可用于制作生产再生纸笔记本、 包装纸及包装盒、 再生纸名片、 利用再生纸作为包裹 铅笔芯的外壳而制成的再生纸环保铅笔、 再生纸和醋酸纤维复合制作卷烟滤嘴棒等, 再生纸 因其节能、 环保以及在价格上具有的优势在社会生活中得到了广泛的应用。 而目前关于特定 防水功能的防水再生纸鲜有报道。 [0004] Recycled paper is a paper produced by using waste paper as a raw material, crushing it, and decolorizing and pulping through various processes. Recycled paper can be used to produce recycled paper notebooks, wrapping paper and packaging boxes, recycled paper business cards, recycled paper green pencils made from recycled paper as the outer shell of pencil cores, recycled paper and acetate composite cigarette rods. Recycled paper has been widely used in social life because of its energy saving, environmental protection and its advantages in price. At present, there are few reports on waterproof recycled papers for specific waterproof functions.
发明内容 Summary of the invention
[0005] 本发明针对现有技术的不足, 提供一种防水再生纸及其生产方法, 该防水再生纸以废 纸浆和植物纤维浆混合而成的纸浆为原料, 通过在现有纸张生产工艺过程中的抄纸工段添加 防水添加剂, 使得纸张获得防水的功能。
[0006] 本发明所采用的技术方案是: 一种防水再生纸, 它是在现有纸张生产的制浆工段, 将 以废旧纸张为原料制得的废纸浆与以造纸植物纤维原料为原料经蒸煮制得的植物纤维浆料混 合作为纸浆原料, 共同进行洗涤、 筛选、 漂白、 水化及磨浆; 在抄纸工段的打浆工序后加入 防水添加剂进行调浆, 获得的纸料再流送至纸机抄造。 [0005] The present invention is directed to the deficiencies of the prior art, and provides a waterproof recycled paper and a production method thereof. The waterproof recycled paper uses a pulp obtained by mixing waste pulp and plant fiber pulp as a raw material, and passes through an existing paper production process. Waterproofing additives are added to the papermaking section to make the paper waterproof. [0006] The technical solution adopted by the present invention is: a waterproof recycled paper, which is a pulping section of existing paper production, which uses waste paper pulp made from waste paper as raw material and raw material of papermaking plant fiber as raw material. The vegetable fiber slurry obtained by cooking is mixed as a pulp raw material, and washed, screened, bleached, hydrated and refined together; after the beating process of the papermaking section, a waterproof additive is added for slurrying, and the obtained paper material is re-flowed to Paper machine making.
[0007] 所述防水添加剂为: 油脂、 树脂、 淀粉、 果胶、 苏打浆、 亚硫酸盐浆、 硫酸盐浆、 聚 丙烯腈、 云石粉末、 水溶性高分子聚合物、 氢氧化钠。 [0007] The water-repellent additive is: oil, resin, starch, pectin, soda, sulfite pulp, kraft pulp, polyacrylonitrile, marble powder, water-soluble polymer, sodium hydroxide.
[0008] 所述在抄纸工段的打浆工序后加入防水添加剂进行调浆是指: 在抄纸工段, 完成打浆 工序后, 在纸浆中加入占纸浆如下重量百分数的添加剂: 油脂 1%~2%、 树脂 2%~2.5%、 淀 粉 1%~2%、 果胶 1.5%~2%、 苏打浆 1.5%~2%、 亚硫酸盐浆 1.5%~2%、 硫酸盐浆 1%~2%、聚 丙烯腈 1%~2%、 云石粉末 1%~2%、 水溶性高分子聚合物 1%~2%、 氢氧化钠 2.5%~3.5%。 [0008] The adding of the waterproof additive for the pulping after the beating process of the papermaking section means: in the papermaking section, after the completion of the beating process, the additive containing the following weight percentage of the pulp is added to the pulp: grease 1%~2% 2%~2.5% resin, 1%~2% starch, 1.5%~2% pectin, 1.5%~2% soda sulphate, 1.5%~2% sulfite pulp, 1%~2% sulphate pulp, Polyacrylonitrile 1%~2%, marble powder 1%~2%, water-soluble polymer 1%~2%, sodium hydroxide 2.5%~3.5%.
[0009] 所述油脂为植物油脂类天然油脂, 如大豆油。 [0009] The oil and fat is a vegetable oil and fat natural oil, such as soybean oil.
[0010] 所述树脂为天然树脂。 [0010] The resin is a natural resin.
[0011] 所述水溶性高分子聚合物为以天然动植物为原料提取而得的淀粉类、纤维素、植物胶、 动物胶类天然水溶性高分子聚合物或经化学改性的天然水溶性高分子聚合物中的一种或几 种。 经化学改性的天然水溶性高分子聚合物主要有改性淀粉、 改性纤维素, 包括羧甲基淀粉、 醋酸淀粉、 羟甲基纤维素、 羧甲基纤维素。 [0011] The water-soluble polymer is a natural water-soluble polymer of starch, cellulose, vegetable gum, animal glue or natural water-soluble modified by natural animal and plant as raw materials. One or more of the high molecular polymers. The chemically modified natural water-soluble polymer mainly includes modified starch and modified cellulose, including carboxymethyl starch, starch acetate, hydroxymethyl cellulose, and carboxymethyl cellulose.
[0012] 所述废纸浆与植物纤维浆料混合的重量配比为: 废纸浆 35-45%, 植物纤维浆 55-65%。 [0012] The weight ratio of the waste paper pulp mixed with the vegetable fiber slurry is: waste paper pulp 35-45%, vegetable fiber pulp 55-65%.
[0013] 所述以造纸植物纤维原料为原料经蒸煮制得的植物纤维浆料, 在蒸煮时, 绝干料片与 井水、 河水或自来水比例为 1 :3。 [0013] The plant fiber slurry prepared by cooking raw materials of paper fiber as a raw material, when cooking, the ratio of the dry material to the well water, river water or tap water is 1:3.
[0014] 所述水化、 磨浆是将经洗涤、 漂白、 洗涤筛选后的混合浆料送入磨浆系统进行磨浆 30-240min, 获得叩解度为 45° SR- 48° SR的叩后浆。 [0014] The hydration, refining is to send the mixed slurry after washing, bleaching and washing to the refining system for refining for 30-240 min, and obtaining a enthalpy of 45° SR-48° SR. Pulp.
[0015] 所述的纸机抄造的上网纸浆浓度为 0.1-1.2%。 [0015] The paper machine has a net pulp concentration of 0.1-1.2%.
[0016] 所述防水再生纸在加工生产具有防水性能的包装材料、 印刷材料中、 装饰材料、 防护 材料方面的应用。 [0016] The waterproof recycled paper is used in the production of packaging materials, printing materials, decorative materials, and protective materials having waterproof properties.
[0017] 所述防水再生纸在使用后经回收、 除杂处理, 可直接作为纤维原料, 采用本发明所述 的制备流程进行再生, 用于制备本发明的防水再生纸。 [0017] The waterproof recycled paper may be directly used as a fiber raw material after being used, and may be directly used as a fiber raw material for regeneration by the preparation process of the present invention, and used for preparing the waterproof recycled paper of the present invention.
[0018] 与现有技术相比, 本发明具有如下有益效果: [0018] Compared with the prior art, the present invention has the following beneficial effects:
( 1 ) 目前尚未有一种再生纸特定成形成为一种防水再生纸, 本发明创新之处在于通过用结构 再造成形而成为防水再生纸, 为首创; (1) At present, there is no specific form of recycled paper to be a waterproof recycled paper. The innovation of the present invention is that it is a waterproof recycled paper by re-forming the structure.
(2)现时的一般防水纸都是通过在纸张表面增加具有防水性能的表面涂层而使之获得防水效 果, 但此工艺会使所生产纸张的表面失去纸的美感或书写能力, 本发明的防水再生纸不是通
过表面涂层防水而是在其生产过程中加入具有防水性能的添加剂而获得防水功能, 因此不会 破坏纸的外观和感觉, 以及纸张的 "书写"这一主要功能; (2) The current general waterproof paper is obtained by adding a water-repellent surface coating to the surface of the paper to obtain a waterproof effect, but the process may cause the surface of the produced paper to lose the aesthetic or writing ability of the paper, the present invention Waterproof recycled paper is not through The surface coating is waterproof, but the waterproofing function is added in the production process to obtain the waterproof function, so that the appearance and feeling of the paper and the main function of "writing" of the paper are not damaged;
(3)一般防水纸张由于多是通过表面涂层所具有的防水性而有具防水功能, 因此, 当其经过 多次折叠或摩擦时其表面的防水层被破坏, 失去防水功效, 而本发明的防水再生纸其本身为 防水物质, 使用时间长; (3) Generally, the waterproof paper has a waterproof function because it is waterproof by the surface coating, and therefore, when it is folded or rubbed a plurality of times, the waterproof layer on the surface thereof is destroyed, and the waterproof effect is lost, and the present invention The waterproof recycled paper itself is a waterproof material and has a long use time;
(4)本发明的防水再生纸具有可再生、 环保的特点, 在其生产过程中, 所采用的主要原料为 植物纤维原料, 加入的辅料及具有防水作用的物质选用了树脂、 果胶、 云石粉末等这类天然 物质取代了传统防水纸所采用的防水胶、 防水胶模、 PU、 PVC、 重油等化学品, 结合一般纸 张生产的工艺, 即可使得纸张获得更好的防水性能; (4) The waterproof recycled paper of the present invention has the characteristics of being recyclable and environmentally friendly. In the production process, the main raw materials used are plant fiber raw materials, and the added auxiliary materials and materials having waterproof function are selected from resin, pectin and cloud. Natural materials such as stone powder replace the waterproof rubber, waterproof rubber mold, PU, PVC, heavy oil and other chemicals used in traditional waterproof paper. Combined with the general paper production process, the paper can achieve better waterproof performance;
(5)一般防水纸张因为其表面涂层是胶模或不可分解物质, 因此无法书写, 更不容易循环再 造, 而本发明的防水再生纸如经过充分磨碎, 可再重新采用其生产流程再生成为防水再生纸; (5) Generally, the waterproof paper can not be written because it is a plastic mold or a non-decomposable substance, and is not easy to be recycled. However, if the waterproof recycled paper of the present invention is sufficiently ground, it can be reused in its production process. Become waterproof recycled paper;
(6) 本发明的防水再生纸具有内外防水、 表面可书写或印刷、 无色、 无毒、 无味的特点,可 加染成任何颜色而不阻碍其防水功能, 可用作包装纸、 书写纸、 纸质防护衣、 纸袋等, 还可 以循环再造, 是一种环保型材料; 本发明的防水再生纸是以废旧纸张作为主要原料, 实现了 资源的循环利用, 具有成本优势。 (6) The waterproof recycled paper of the invention has the characteristics of internal and external waterproofing, surface writing or printing, colorless, non-toxic and tasteless, and can be dyed into any color without hindering its waterproof function, and can be used as wrapping paper and writing paper. Paper protective clothing, paper bags, etc., can also be recycled, and is an environmentally-friendly material; the waterproof recycled paper of the present invention uses waste paper as a main raw material to realize recycling of resources, and has a cost advantage.
具体实施方式 detailed description
[0019] 以下结合实施例来进一步解释本发明, 但实施例并不对本发明做任何形式的限定。 The invention is further explained in the following examples, but the examples are not intended to limit the invention in any way.
[0020] 实施例 1 采用以下生产方法加工本发明所述再生纸。 [0020] Example 1 The recycled paper of the present invention was processed by the following production method.
[0021] 1、 按照传统制浆方法生产硫酸盐桉木浆, 其中桉木木片与自来水按照 1 : 3混合比例, 进行硫酸盐蒸煮; 回收办公废纸、 分拣、 采用水力碎浆机碎浆, 得到废纸浆, 然后按照废纸 浆 35%, 硫酸盐桉木浆 65%的重量配比将废纸浆与硫酸盐桉木浆混合均匀, 制成混合浆料。 [0021] 1. According to the traditional pulping method, the sulphate eucalyptus pulp is produced, wherein the eucalyptus wood chips and the tap water are subjected to sulphate cooking according to a 1:3 mixing ratio; the office waste paper is recovered, sorted, and the hydraulic pulper is used for pulping. The waste paper pulp is obtained, and then the waste paper pulp and the eucalyptus eucalyptus pulp are uniformly mixed according to 35% of the waste paper pulp and 65% by weight of the sulphate eucalyptus pulp to prepare a mixed slurry.
[0022] 2、 将混合浆料以原有工艺进行洗涤、 漂白、 洗涤筛选, 然后送入磨浆系统进行磨浆 30min, 获得叩解度为 45° SR的叩后浆, 浓縮, 备用。 [0022] 2. The mixed slurry is washed, bleached, washed and screened in the original process, and then sent to a refining system for refining for 30 min to obtain a post-mortem slurry having a decomposing degree of 45° SR, concentrated, and set aside.
[0023] 3、 在抄纸工段, 将制备好的浆片分散、 除杂, 并以原有精浆、 打浆工艺进行精浆、打 浆, 打浆完成后在纸浆中加入占纸浆以下重量百分比的添加剂进行调浆: 大豆油 1%、 松香 2.2%、 淀粉 1%、 果胶 2%、 苏打浆 2%、 亚硫酸盐浆 2%、 硫酸盐浆 2%、 聚丙烯腈 1%、 云 石粉末 1%、 水溶性高分子子聚合物 1%、 氢氧化钠 2.5%。 [0023] 3, in the papermaking section, the prepared pulp sheet is dispersed, decontaminated, and the original seminal pulp, beating process for seminal pulp, beating, after the completion of beating, adding the following percentage by weight of pulp to the pulp Pulping: 1% soybean oil, 2.2% rosin, 1% starch, 2% pectin, 2% soda, 2% sulfite pulp, 2% sulphate pulp, 1% polyacrylonitrile, marble powder 1 %, water-soluble polymer polymer 1%, sodium hydroxide 2.5%.
[0024] 4、 调浆结束, 经纸料流送系统送纸机抄造, 上网纸浆浓度为 0.1%, 并经后续的压搾、 干燥、 表面处理、 压光, 最后纸页成型。 [0024] 4, the end of the pulping, through the paper stream feeding system paper machine to make, the net pulp concentration is 0.1%, and subsequent pressing, drying, surface treatment, calendering, and finally the sheet forming.
[0025] 实施例 2 采用以下生产方法加工本发明所述再生纸。 Example 2 The recycled paper of the present invention was processed by the following production method.
[0026] 1、 按照传统制浆方法生产亚硫酸盐麦草浆, 其中料片与河水按照 1 : 3混合比例, 进
行亚硫酸盐蒸煮; 回收办公废纸、 分拣、 采用水力碎浆机碎浆, 得到废纸浆, 然后按照废纸 浆 40%, 亚硫酸盐麦草浆 60%的重量配比将废纸浆与亚硫酸盐麦草浆混合均匀, 制成混合浆 料。 [0026] 1, according to the traditional pulping method to produce sulphite wheat straw pulp, wherein the material and the river water according to a ratio of 1: 3, into Purification of sulphite; recycling of office waste paper, sorting, pulping with hydraulic pulper, obtaining waste paper pulp, and then separating waste paper pulp and sulfurous acid according to 40% of waste paper pulp, 60% by weight of sulphite wheat straw pulp The salt wheat straw pulp is uniformly mixed to form a mixed slurry.
[0027] 2、 将混合浆料以原有工艺进行洗涤、 漂白、 洗涤筛选, 然后送入磨浆系统进行磨浆 120min, 获得叩解度为 46° SR的叩后浆, 浓縮, 备用。 [0027] 2. The mixed slurry is washed, bleached, washed and screened in the original process, and then sent to a refining system for refining for 120 min to obtain a post-mortem slurry having a decompression degree of 46° SR, concentrated, and used.
[0028] 3、 在抄纸工段, 将制备好的浆片分散、 除杂, 并以原有精浆、 打浆工艺进行精浆、打 浆, 打浆完成后在纸浆中加入占纸浆以下重量百分比的添加剂进行调浆: 大豆油 2%、 松香 2.5% 淀粉 1.5%、果胶 1.8%、苏打浆 1.5%、亚硫酸盐浆 1.8%、硫酸盐浆 2%、聚丙烯腈 1.8%、 云石粉末 1.5%、 水溶性高分子子聚合物 2%、 氢氧化钠 3.5%。 [0028] 3, in the papermaking section, the prepared pulp sheet is dispersed, impurity-removed, and the original seminal pulp, beating process for semi-slurry, beating, after the completion of beating, adding the following percentage by weight of the pulp to the pulp For pulping: soybean oil 2%, rosin 2.5% starch 1.5%, pectin 1.8%, soda pulp 1.5%, sulfite pulp 1.8%, kraft pulp 2%, polyacrylonitrile 1.8%, marble powder 1.5% , water-soluble polymer polymer 2%, sodium hydroxide 3.5%.
[0029] 4、 调浆结束, 经纸料流送系统送纸机抄造, 上网纸浆浓度为 1.2%, 并经后续的压搾、 干燥、 表面处理、 压光, 最后纸页成型。 [0029] 4, the end of the pulping, through the paper stream feeding system paper machine papermaking, the Internet pulp concentration is 1.2%, and subsequent pressing, drying, surface treatment, calendering, and finally sheet forming.
[0030] 实施例 3 采用以下生产方法加工本发明所述再生纸。 Example 3 The recycled paper of the present invention was processed by the following production method.
[0031] 1、 按照传统制浆方法生产甘蔗渣浆, 其中桉木木片与自来水按照 1 : 3混合比例, 进 行蒸煮; 回收办公废纸、 分拣、 采用水力碎浆机碎浆, 得到废纸浆, 然后按照废纸浆 45%, 蔗渣浆 55%的重量配比将废纸浆与蔗渣浆混合均匀, 制成混合浆料。 [0031] 1. According to the traditional pulping method, the bagasse pulp is produced, wherein the elm wood chips and the tap water are cooked according to a mixing ratio of 1:3; the office waste paper is recovered, sorted, and the pulp is pulped by a hydraulic pulper to obtain waste paper pulp. Then, the waste paper pulp and the bagasse pulp are uniformly mixed according to 45% of the waste paper pulp and 55% by weight of the bagasse pulp to prepare a mixed slurry.
[0032] 2、 将混合浆料以原有工艺进行洗涤、 漂白、 洗涤筛选, 然后送入磨浆系统进行磨浆 240min, 获得叩解度为 48° SR的叩后浆, 浓縮, 备用。 [0032] 2. The mixed slurry is washed, bleached, washed and screened by the original process, and then sent to a refining system for refining for 240 min to obtain a post-mortem slurry having a decomposed degree of 48° SR, concentrated, and used.
[0033] 3、 在抄纸工段, 将制备好的浆片分散、 除杂, 并以原有精浆、 打浆工艺进行精浆、打 浆, 打浆完成后在纸浆中加入占纸浆以下重量百分比的添加剂进行调浆: 花生油 1.5%、 松香 2%、 淀粉 1%、 果胶 1.5%、 苏打浆 1.6%、 亚硫酸盐浆 1.5%、硫酸盐浆 1.5%、聚丙烯腈 1%、 云石粉末 1%~2%、 水溶性高分子子聚合物 1.5%、 氢氧化钠 3%。 [0033] 3, in the papermaking section, the prepared pulp sheet is dispersed, impurity-removed, and the original seminal pulp, beating process for semi-slurry, beating, after the completion of beating, adding the following percentage by weight of pulp to the pulp Pulping: 1.5% peanut oil, 2% rosin, 1% starch, 1.5% pectin, 1.6% soda ash, 1.5% sulfite pulp, 1.5% sulphate pulp, 1% polyacrylonitrile, 1% marble powder ~2%, water-soluble polymer polymer 1.5%, sodium hydroxide 3%.
[0034] 4、 调浆结束, 经纸料流送系统送纸机抄造, 上网纸浆浓度为 0.8%, 并经后续的压搾、 干燥、 表面处理、 压光, 最后纸页成型。
[0034] 4, the end of the pulping, through the paper stream feeding system paper machine papermaking, the web pulp concentration of 0.8%, and subsequent pressing, drying, surface treatment, calendering, and finally sheet forming.