WO2014208669A1 - Squeezing device, fuel pellet manufacturing facility, and squeezing method - Google Patents
Squeezing device, fuel pellet manufacturing facility, and squeezing method Download PDFInfo
- Publication number
- WO2014208669A1 WO2014208669A1 PCT/JP2014/066995 JP2014066995W WO2014208669A1 WO 2014208669 A1 WO2014208669 A1 WO 2014208669A1 JP 2014066995 W JP2014066995 W JP 2014066995W WO 2014208669 A1 WO2014208669 A1 WO 2014208669A1
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- WO
- WIPO (PCT)
- Prior art keywords
- roll
- pressing
- inscribed
- ring
- peripheral surface
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/20—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using rotary pressing members, other than worms or screws, e.g. rollers, rings, discs
- B30B9/207—Roller-and-ring presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/20—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using rotary pressing members, other than worms or screws, e.g. rollers, rings, discs
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/34—Other details of the shaped fuels, e.g. briquettes
- C10L5/36—Shape
- C10L5/363—Pellets or granulates
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Definitions
- the present invention relates to a pressing device, a fuel pellet manufacturing facility, and a pressing method for squeezing liquid from a liquid-containing plant such as oil palm and sugar cane.
- a liquid-containing plant such as oil palm and sugar cane.
- the squeezing device described in Patent Document 1 is an outer roller (ring roll) that is rotatably arranged and has a space portion formed therein, a first driving unit that rotates the outer roller, and a space of the outer roller.
- An inner roller (inscribed roll) arranged in the section and a second driving means for rotating the inner roller.
- the outer roller and the inner roller are respectively rotated in the same direction by the first and second driving means, and the squeezed object is squeezed between the rollers, thereby squeezing the object. Squeeze.
- the squeezed object is bitten and compressed in a predetermined gap formed in advance between the outer roller and the inner roller,
- the compression ratio varies depending on the size and shape, and it is difficult to obtain a constant compression ratio.
- the clearance gap formed between the outer side roller and the inner side roller is constant, Comprising: It is the structure which a pressing target object is bitten in this fixed gap, and is squeezed while moving ahead. Therefore, if the gap between the outer roller and the inner roller is reduced, the compression ratio can be increased, but the object to be compressed cannot be bitten, resulting in a problem that the compression ratio cannot be set high. .
- the compression ratio varies greatly.
- the moisture content (moisture content) of the predetermined residue could not be obtained. That is, in the conventional pressing device, the pressing rate is determined by the thickness and density of the entry-side pressing object and the gap formed between the outer roller and the inner roller.
- the object to be squeezed is generally a mixture containing fibers and crushed pieces, the thickness naturally has a large variation in density.
- the residue after pressing of a pressing target object may be utilized as a fuel after that.
- the moisture content (moisture content) of the residue is high and cannot be used as fuel as it is.
- a drying process for forcibly drying the residue is required, and in order to use the residue as a fuel, there are problems that it takes a lot of processing time and costs.
- a re-crushing step is necessary to produce, for example, fuel pellets as fuel from the residue.
- the present invention has been made in view of the above-described circumstances, and even when the size and shape of a pressing object to be input are changed, a constant and high pressing rate can be obtained, and the moisture content ( It is an object of the present invention to provide a squeezing device, a fuel pellet manufacturing facility, and a squeezing method that can reduce the water content) and can make the residue finer.
- the squeezing device is configured such that the inscribed roll arranged rotatably and the inscribed roll are arranged in a space formed inside, and a distance between roll centers with the inscribed roll is A rotatable ring roll that is variably arranged, an inscribed roll rotating means that rotates the inscribed roll, a pressing roll that is arranged outside the ring roll and presses the outer peripheral surface of the ring roll, and the inner Adjusting means for adjusting the distance between the center of rotation of the inscribed roll and the center of rotation of the pressing roll by relatively moving the contact roll and the pressing roll in a direction in which they approach or separate from each other; A ring roll rotating means for rotating the ring roll, and the object to be squeezed into the space of the ring roll is between the inner peripheral surface of the ring roll and the outer peripheral surface of the inscribed roll, It is squeezed directly by the inner and outer peripheral surfaces of the inscribed roll of serial ring rolling.
- the said adjustment means may be provided with the press roll press means which
- the inscribed roll is rotated by the inscribed roll rotating means.
- the ring roll is rotated by the ring roll rotating means.
- the ring roll is simultaneously pressed toward the inscribed roll side by the pressing roll pressed by the pressing roll pressing means.
- the object to be squeezed into the space inside the ring roll is bitten between the inner peripheral surface of the ring roll and the outer peripheral surface of the inscribed roll, and the inner peripheral surfaces of these ring rolls. And it is squeezed directly by the outer peripheral surface of the inscribed roll.
- the ring roll is pressed to the inscribed roll side via the pressing roll by the pressing roll pressing means, the center-to-center distance between the center of rotation of the inscribed roll and the center of rotation of the pressing roll can be adjusted. It is possible, and it is possible to set arbitrarily the pressing surface pressure with respect to the pressing object between the inner peripheral surface of a ring roll and the outer peripheral surface of an inscribed roll. By setting this pressing surface pressure high, it is possible to achieve a constant and high pressing rate for the pressing object. As a result, the moisture content (moisture content) of the residue can be reduced, and the residue can be miniaturized.
- the ring roll rotating means may be a pressing roll rotating means for rotating the pressing roll, and a rotation transmitting means for transmitting the rotation of the pressing roll to the ring roll by friction to rotate the ring roll.
- a ring roll rotation means can be simplified. That is, when the ring roll is directly rotated, the distance between the roll centers of the ring roll is variably arranged with respect to the inscribed roll or the press roll, so interference with the inscribed roll or the press roll must be taken into consideration. It must be complicated in structure.
- the pressing roll is rotated by the pressing roll rotating means, it is not necessary to consider interference with the inscribed roll, and the configuration can be simplified correspondingly.
- the biting position of the inner peripheral surface of the ring roll and the outer peripheral surface of the inscribed roll into the object to be compressed is slightly shifted to the left or right from the lowest end position of the inner peripheral surface of the ring roll, As a result, this biting position is located above the lowest end position of the inner peripheral surface of the ring roll.
- the space part inside the ring roll has, for example, a clogging position as a boundary, and one side is an object to be pressed and the other side is a residue storage part.
- the biting position is the most on the inner peripheral surface of the ring roll. Being on the upper side of the lower end position means that the squeezed produced at the squeezed object input part is less likely to move to the residue storage part side. As a result, it becomes possible to keep the moisture content (moisture content) of the residue after pressing remaining in the residue reservoir lower.
- the space part is connected to a pressing object supply unit that supplies the pressing object to the space part, and the pressing object supply part conveys the pressing object by vibration, and the A rotating roll disposed above the vibration feeder and provided with a protrusion on an outer peripheral surface, the rotating roll being transported to the front side of the conveying direction on the vibration feeder, the protrusion Thus, it may be rotated so as to flip toward the rear side in the transport direction.
- the protrusion of the rotary roll flips the object to be squeezed that is being conveyed on the vibration feeder to the front side in the conveying direction toward the rear side in the conveying direction.
- recovers the squeezed juice extracted from the said pressing object The said recovery part isolate
- the collection unit includes the separation unit, the purity of the juice to be collected can be increased.
- recovery part is equipped with the resupply part, the residue of the pressing target object isolate
- the repair unit repairs the outer peripheral surface of the inscribed roll and the inner peripheral surface of the ring roll
- the repair unit repairs the outer peripheral surface of the inscribed roll while rotating the inscribed roll
- the inner peripheral surface of the ring roll may be repaired while rotating the ring roll.
- the repairing part repairs the outer peripheral surface of the inscribed roll while rotating the inscribed roll
- the entire outer peripheral surface of the inscribed roll is moved without moving the repaired part over the entire circumference outside the inscribed roll. It can be repaired over the circumference.
- an inscribed roll rotating means can be used.
- the repairing part repairs the inner peripheral surface of the ring roll while rotating the ring roll
- the inner peripheral surface of the ring roll is repaired over the entire circumference without moving the repairing part over the entire circumference in the ring roll.
- a ring roll rotation means can be utilized.
- the said repair part is provided with the some holding roll which supports the outer peripheral surface of the said ring roll
- the said holding roll is the circumferential direction of the said ring roll with respect to the said press roll in the outer peripheral surface of the said ring roll. It may be arranged so as to be shifted.
- the plurality of holding rolls are arranged in the circumferential direction of the ring roll with respect to the pressing roll on the outer circumferential surface of the ring roll. Therefore, when rotating the ring roll to repair the pressing roll, the outer peripheral surface of the ring roll can be supported by at least three places separated in the circumferential direction by the pressing roll and the plurality of holding rolls. it can. Thereby, rotation of a ring roll can be stabilized.
- the repair portion includes an inscribed roll cutting portion that repairs by cutting the outer peripheral surface of the inscribed roll, and the hardness of the inscribed roll is higher than the hardness of the ring roll.
- the part rotates the inscribed roll and the ring roll while pressing the outer peripheral surface of the inscribed roll, which has been cut by the inscribed roll cutting portion, against the inner peripheral surface of the ring roll.
- the inner peripheral surface of the ring roll may be repaired.
- the restoration part includes an inscribed roll cutting part, and the hardness of the inscribed roll is higher than the hardness of the ring roll.
- the inscribed roll and the ring roll are pressed while pressing the outer peripheral surface of the inscribed roll against the inner peripheral surface of the ring roll.
- the outer peripheral surface of the repaired inscribed roll can be pressed and transferred to the inner peripheral surface of the ring roll. Thereby, the inner peripheral surface of the ring roll can be repaired.
- emits the residue after pressing to the said space part from this space part may be connected.
- the fuel pellet manufacturing facility includes: the pressing device; and a molding device that compresses a residue after the pressing object is compressed and forms a fuel pellet at a subsequent stage of the pressing device.
- the said fuel pellet manufacturing equipment when pressing a pressing target object with a pressing device, by setting the pressing surface pressure high, for example, the water content (water content) of the residue is 35% or less and the residue The average length of the remaining fibers can be 6 mm or less. Accordingly, the fuel pellets can be formed by directly compressing the residue without going through a drying step or re-crushing step.
- the squeezing method is a squeezing method using the squeezing device, the step of putting a squeezed object into the space of the ring roll, the inner peripheral surface of the ring roll, and the inner Moisture content of the residue of the compressed object after pressing by directly compressing the compressed object with the inner peripheral surface of the ring roll and the outer peripheral surface of the inscribed roll between the outer peripheral surface of the contacting roll And 35% or less, and the step of transporting the residue to the outside of the space portion by the air flow transport means.
- the moisture content (moisture content) of the residue of the compressed object By setting the moisture content (moisture content) of the residue of the compressed object to 35% or less, the residue can be brought into a so-called “caracara” state with less moisture.
- efficient residue conveyance using air current conveyance can be performed.
- the said pressing target object may squeeze the said pressing target object so that the average length of the fiber which remains in the said residue may be 6 mm or less.
- the average length of the fibers remaining in the residue is 6 mm or less, a process of re-crushing the residue is not required when producing fuel pellets from the residue. Therefore, the residue after squeezing can be used as it is as a material for fuel pellets, the processing time for producing fuel pellets can be shortened, and the running cost can be reduced.
- the residue can be directly compressed to form a fuel pellet without passing through a drying step or a re-crushing step for the residue of the compressed object.
- the present invention it is possible to arbitrarily set the pressing surface pressure for the pressing object between the inner peripheral surface of the ring roll and the outer peripheral surface of the inscribed roll. Therefore, it can be set as a constant and high pressing rate (squeeze efficiency) with respect to a pressing target object by setting a pressing surface pressure high. Moreover, the water content (water content) of the residue can be reduced, and the fuel efficiency can be greatly improved when the residue is diverted to fuel. In addition, the residue can be miniaturized.
- the configuration of the ring roll rotating means can be simplified.
- the pressing force of the pressing roll pressed by the pressing roll pressing means is efficiently transmitted to the ring roll and the inscribed roll.
- the pressing surface pressure between the inner peripheral surface of the ring roll and the outer peripheral surface of the inscribed roll can be set higher.
- the biting position of the object to be squeezed is higher than the lowest end position of the inner peripheral surface of the ring roll, and the juice produced in the object to be squeezed is difficult to move to the residue storage part side. Become. As a result, the water content (water content) of the residue after pressing can be kept lower.
- the present invention by stabilizing the bulk (capacity) of the compressed object supplied to the space part, for example, the excessively supplied compressed object is suppressed to the space part, thereby smoothing the compressed object. Can be squeezed.
- the yield of the residue can be increased, for example, by pressing again the residue of the object to be pressed separated from the juice by the separation unit.
- the outer peripheral surface of the inscribed roll and the inner peripheral surface of the ring roll can be repaired without moving the repairing part over the entire circumference of each roll inside the inscribed roll or inside the ring roll.
- the inner peripheral surface of the ring roll can be repaired smoothly and accurately.
- the outer peripheral surface of the inscribed roll is pressed and transferred to the inner peripheral surface of the ring roll, and the inner peripheral surface of the ring roll is repaired to repair the ring roll using the inscribed roll.
- the repair unit can be reduced in size.
- the fuel pellets can be formed by directly compressing the residue without going through a drying step or re-crushing step. Thereby, the processing time at the time of manufacturing a fuel pellet can be shortened, and also a running cost can be reduced.
- the residue since the moisture content (moisture content) of the residue of the compressed object is 35% or less, the residue can be in a so-called “caracara” state with less moisture.
- the residue itself is very light, efficient residue conveyance using air current conveyance can be performed.
- the average length of fibers remaining in the residue is 6 mm or less, a step of re-crushing the residue is not required when the residue is processed into fuel pellets.
- a step of re-crushing the residue is not necessary. Therefore, the residue after squeezing can be used as it is as a material for fuel pellets, the processing time for producing fuel pellets can be shortened, and the running cost can be reduced.
- the processing time for producing fuel pellets can be shortened, and the running cost can be reduced.
- FIG. 1 is a schematic front view of the first embodiment.
- FIG. 2 is a schematic sectional side view of the first embodiment.
- FIG. 3 is a front view showing a support state of the ring roll of the first embodiment.
- FIG. 4 is a front view showing a support state of the ring roll and members around the ring roll according to the first embodiment.
- FIG. 5 is a cross-sectional view showing details of the first embodiment.
- the pressing device 10 of this embodiment includes a frame 1, a ring roll 2 that can be moved up and down by the frame 1, and can be rotated about a first rotation axis, and a ring roll. 2, an inscribed roll 3 that is arranged in a cylindrical space portion 2 ⁇ / b> A formed inside 2 and rotates around a second rotation axis that is arranged in parallel to the first rotation axis, and a lower part of the ring roll 2. And a pressing roll 4 that rotates around a third rotation axis that is arranged in parallel to the first rotation axis and that presses the outer peripheral surface of the ring roll 2.
- the squeezing device 10 moves the inscribed roll 3 and the pressing roll 4 relative to each other in a direction in which they approach or separate from each other, and the center between the rotation center of the inscribed roll 3 and the rotation center of the pressing roll 4.
- An adjustment means 33A for adjusting the distance is further provided.
- the ring roll 2, the inscribed roll 3, and the pressing roll 4 are arranged so that their rotational axes are parallel to each other.
- the ring roll 2, the inscribed roll 3, and the pressing roll 4 have a rotation center of the ring roll 2, a rotation center of the inscribed roll 3, and a pressing force when viewed from the respective rotation axis directions as shown in FIG. 1.
- the rotation center of the roll 4 is disposed on the same line L.
- the line L extends in a direction orthogonal to each rotation axis of the ring roll 2, the inscribed roll 3, and the pressing roll 4.
- front, rear, left and right of the pressing device 10 are defined with reference to FIGS. 1 and 2.
- the Xa direction in FIGS. 1 and 2 is defined as the left side
- the Xb direction is defined as the right side
- the Ya direction is defined as the front side
- the Yb direction is defined as the rear side.
- the frame 1 includes a bottom plate portion 11 and a column portion 12 erected on the bottom plate portion 11.
- a pillow member 13 is interposed under one of the bottom plate portions in the left-right direction in FIG.
- the side surface of the ring roll 2 is pressed and supported by support rolls 16 extending left and right from a roll support portion 15 disposed at the top of the frame 1.
- the ring roll 2 is arrange
- FIG. 3 only the front roll support portion 15 and the support roll 16 are illustrated, but the roll support portion 15 and the support roll 16 having the same configuration are also disposed on the rear side of the ring roll 2.
- the ring roll 2 is sandwiched from the front and rear by the support rolls 16 arranged at the front and rear, whereby movement in the front and rear direction is restricted.
- the support roll 16 has a tapered shape in which the inner peripheral side is narrower and the outer peripheral side is wider in accordance with the peripheral speed of the ring roll 2 (taper gradually increasing in diameter from the inner peripheral side of the ring roll 2 toward the outer peripheral side). Shape).
- the ring roll 2 is supported by a fixed roll 18 on the lower left side and supported by a movable roll 19 that is movable in the vertical direction on the lower right side.
- the ring roll 2 is supported so that the movement in the up-down direction is possible while the movement in the left-right direction is restricted. That is, the inscribed roll 3 and the ring roll 2 are arranged so that the distance between the roll centers can be changed because the inscribed roll 3 is attached to the fixed position.
- the fixed roll 18 is attached to a fixed position with respect to the frame 1 via a roll support portion 18A.
- the movable roll 19 is supported by a roll support portion 21 attached to the frame 1 with an elastic member 20 interposed between the movable roll 19 and the frame 1.
- the roll support portion 21 is attached to the frame 1 by a gap formed between a bolt 22 that fixes the roll support portion 21 to the column portion 12 of the frame 1 and a bolt insertion hole 21 a formed in the roll support portion 21. It can be moved.
- a sleeve 23 is interposed between the bolt 22 and the inner peripheral surface of the bolt insertion hole 21a.
- the right side portion of the ring roll 2 may be supported by a fixed roll 24 that contacts the right end of the ring roll 2.
- the ring roll 2 is supported so that the movement in the vertical direction is possible while the movement in the left-right direction is restricted by the left lower part and the right part being supported by the both fixed rolls 18, 24.
- the fixed roll 24 is arranged on the right side of the ring roll 2 in FIG.
- a fixed roll may be arranged on the left side of the same at the same height as the fixed roll 24 on the right side, and the ring roll 2 may be supported by both the fixed rolls.
- each small-diameter shaft portion 3 a extending in the front-rear direction is supported by a bearing block 26 via a bearing 25.
- the bearing block 26 is attached to the column portion 12 of the frame 1. That is, the inscribed roll 3 is rotatably disposed at a predetermined position.
- a rotating shaft 28 is coupled to the rear of the inscribed roll 3 via a coupling 27, and a driving unit 30 such as a motor is coupled to the rotating shaft 28 via a coupling 29.
- the drive unit 30, the rotating shaft 28, and the like constitute inscribed roll rotating means 30 ⁇ / b> A that rotates the inscribed roll 3.
- the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3 which are in a mutually opposing position through a pressing target object into a smooth surface.
- the shape of the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3 is determined in consideration of the pressing surface pressure and the biting property.
- the squeezed object is directly squeezed between the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3, the shapes of the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3 are as described above. It is preferable to devise.
- each small-diameter shaft portion 4 a extending in the front-rear direction is supported by a bearing block 32 via a bearing 31.
- the bearing block 32 is supported by the column part 12 which comprises the flame
- the bearing block 32 is pressed upward by a pressing cylinder 33 interposed between the bottom block 11 of the frame 1. That is, the pressing cylinder 33 constitutes a pressing roll pressing unit that presses the pressing roll 4 upward through the bearing block 32, that is, toward the inscribed roll 3 through the ring wall portion of the ring roll 2.
- the pressing cylinder 33 presses the pressing roll 4 toward the inscribed roll 3, the inscribed roll 3 and the pressing roll 4 approach each other, and the rotation center of the inscribed roll 3 and the rotation center of the pressing roll 4 are The center-to-center distance is reduced. Therefore, the pressing surface pressure generated between the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3 can be increased.
- the pressing cylinder 33 constitutes an adjusting means 33 ⁇ / b> A that adjusts the center-to-center distance between the rotation center of the inscribed roll 3 and the rotation center of the pressing roll 4.
- a rotating shaft 35 is connected to the rear of the pressing roll 4 via a coupling 34, and a driving unit 36 such as a motor is connected to the rotating shaft 35. Then, the rotation of the drive unit 36 is transmitted to the pressing roll 4 through the rotating shaft 35, and the rotation of the pressing roll is further transmitted to the ring roll 2. That is, the drive unit 36 or the like that is a pressing roll rotating unit that rotates the pressing roll constitutes a ring roll rotating unit 36A that rotates the ring roll 2.
- the pressing cylinder 33 further constitutes rotation transmitting means for transmitting the rotation of the pressing roll 4 to the ring roll 2 by friction to rotate the ring roll 2.
- FIGS. 6 and 7 are a front view which shows the other example of the support form of the ring roll 2 in 1st Embodiment of the expression equipment which concerns on this invention.
- FIG. 7 is sectional drawing which shows the other example of the support form of the ring roll 2 in 1st Embodiment of the expression equipment which concerns on this invention.
- left and right arms 38A and 38B are arranged so as to protrude outwardly from the left and right sides of the column part 12 and to extend to the center in the front-rear direction and to be lifted upward.
- Rolls 39 are respectively attached to the ends of the left and right arms 38A and 38B, and the ring roll 2 is supported by the left and right rolls 39.
- These rolls 39 that support the ring roll 2 move up and down integrally with the bearing block 37 and the pressing roll 4 that is rotatably supported by the bearing block 37. Thereby, the ring roll 2 pressed upward by the pressing roll 4 can be supported so as to be movable in the vertical direction while restricting the movement in the horizontal direction.
- the lower portion of the space 2 ⁇ / b> A formed inside the ring roll 2 is divided into two by the inscribed roll 3. And the left side of the inscribed roll 3 becomes the pressing object input part 40, and the right side of the inscribed roll 3 becomes the residue storage part 41 in which the residue after pressing is stored.
- a first scraper 42 supported by a bracket 15a extending above the roll support portion 15 is provided above the inscribed roll 3.
- the first scraper 42 is provided such that its tip abuts against the inscribed roll 3.
- the first scraper 42 removes residues adhering to the outer peripheral surface of the inscribed roll 3.
- a second scraper 43 supported by the roll support unit 15 is provided in the residue storage unit 41 so as to contact the ring roll 2. By the second scraper 43, residues adhering to the inner peripheral surface of the ring roll 2 are removed.
- Side plate portions 45 and 46 are provided on the left and right sides of the inner side of the ring roll 2 and are tapered so that the lower end is curved along the outer peripheral surface of the inscribed roll. These side plate portions 45, 46, the outer peripheral surface of the inscribed roll 3, and the inner peripheral surface of the ring roll 2 divide the above-described pressing object input portion 40 and the residue storage portion 41.
- FIG. 8A shows a side view of the compressed object supply unit 48 in the first embodiment of the pressing device according to the present invention.
- FIG. 8B shows a cross-sectional view of the pressing object supply unit 48 in the first embodiment of the pressing device according to the present invention.
- the compressed object supply unit 48 includes a cylindrical body 49, a rotatable screw 50 disposed in the cylindrical body 49, and a hopper 51 provided on the proximal end side of the screw 50. And a rotation drive unit 52 such as a motor for rotating the screw 50.
- FIG. 9 is a schematic configuration diagram illustrating an example of a residue discharging unit in the first embodiment of the pressing device according to the present invention.
- the residue discharging means 55 shown in FIG. 9 is an airflow conveying means 55A using an airflow.
- the air flow conveying means 55A includes a residue transfer pipe 57 extending from the residue storage section 41, an air driving source 58 such as a compressor or a blower connected to the residue transfer pipe 57 via a branch pipe 57a, and a middle portion of the residue transfer pipe 57. And a bag filter 60 attached to the tip of the residue transfer pipe 57.
- the negative pressure generated in the residue transfer pipe 57 by the air drive source 58 is used to suck in the residue stored in the residue storage section 41, and most of the sucked residue is recovered by the cyclone 59. . Dust such as small dust flowing through the residue transfer pipe 57 is collected by the bag filter 60.
- a molding device 61 that compresses the residue of the object to be compressed and forms fuel pellets is connected to the subsequent stage of the cyclone 59.
- the pressing device 10 and the molding device 61 constitute a fuel pellet manufacturing facility 69.
- FIG. 10 is a schematic configuration diagram showing another example of the residue discharging means 55 in the first embodiment of the pressing device according to the present invention.
- the residue discharging means shown in FIG. 10 is a mechanical discharging means.
- the mechanical discharge means 55B is provided in the vicinity of the discharge mechanism 62 for forcibly pressing and discharging the residue from the residue storage unit 41, the feeder 63 connected to the discharge side of the discharge mechanism 62, and the carrying-out portion of the feeder 63.
- Hopper 64 provided.
- the hopper 64 is connected to air transport means 55A having the same configuration as described above, including a residue transfer pipe 57, an air drive source 58 such as a compressor or a blower, a cyclone 59 and a bag filter 60.
- FIG. 11 is an enlarged front view of the discharge mechanism 62 of the mechanical discharge means 55B.
- FIG. 12 is a cross-sectional view of the discharge mechanism 62 of the mechanical discharge means 55B as viewed from above.
- the discharge mechanism 62 is fixed to the slider rod 66, a slider rod 66 extending in the front-rear direction, a driving means 67 for moving the slider rod 66 in the length direction (front-rear direction), and the slider rod 66.
- a discharge plate 68 that moves integrally with the slider rod 66.
- the discharge plate 68 is disposed at the rear end of the residue storage unit 41. As shown in FIG.
- the scraper 43 ⁇ / b> A is supported by a bracket 15 b that extends upward from the roll support portion 15. Residue adhering to the inner peripheral surface of the ring roll 2 is removed at the upper position of the ring roll 2 by the scraper 43A.
- the drive means 67 is driven at predetermined intervals to move the slider rod 66 in the front-rear direction.
- the discharge plate 68 moves integrally with the slider rod 66, and when moving forward, discharges the residue stored in the residue storage unit 41 to the outside. After discharging the residue, the discharge plate 68 returns to the rear end position of the initial position as the slider rod 66 moves.
- the delivered residue is transferred to the hopper 64 via the feeder 63. Thereafter, the residue discharged from the hopper 64 is conveyed by the air current conveying means 55A, and most of the residue is collected by the cyclone 59. Dust such as small dust flowing through the residue transfer pipe 57 is collected by the bag filter 60.
- the inscribed roll 3 is rotated in a predetermined direction by the inscribed roll rotating means 30A.
- the pressing roll 4 is pressed toward the upper ring roll 2 by the pressing cylinder 33.
- the pressing target object such as sugar cane or oil palm
- the pressing target object is supplied from the pressing target supply unit 48 to the pressing target input unit 40, as described above, the inner peripheral surface of the ring roll 2 that rotates in the same direction. It is bitten between the outer peripheral surfaces of the inscribed rolls 3 and squeezed.
- the ring roll 2 is pressed to the inscribed roll 3 side by the pressing cylinder 33 via the pressing roll 4. Therefore, when the object to be squeezed is bitten between the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3, the compressed object is separated by the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3. It is squeezed directly.
- the ring roll 2 and the pressing roll 4 are rotated together by the amount of the object to be squeezed between the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3, for example, 4 moves backward with respect to the inscribed roll 3 by the movement amount S shown in FIG. Thereby, the surface pressure (squeezing surface pressure) of the ring roll 2 and the inscribed roll 3 with respect to the object to be compressed can be maintained at a predetermined value.
- the pressing force applied to the pressing roll 4 of the pressing cylinder 33 that is, the pressing surface pressure by the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3 is appropriately set to a value. Can be set.
- the squeezed object has a constant and relatively high squeezing rate.
- the water content (water content) of the residue can be reduced.
- the pressing force can be set high, the residue can be made finer.
- each center of the ring roll 2, the inscribed roll 3 and the pressing roll 4 is arranged on the same line L.
- the pressing force of the pressing roll 4 pressed by the pressing cylinder 33 is efficiently transmitted to the ring roll 2 and the inscribed roll 3.
- the object to be compressed can be efficiently squeezed between the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3.
- the line L connecting the centers of the ring roll 2, the inscribed roll 3 and the pressing roll 4 is at a predetermined angle (for example, 5 ° to 20 °) with respect to the vertical direction (vertical axis). ) It is arranged to be inclined. Moreover, the rotation direction exit side of the ring roll 2 and the inscribed roll 3 (after both the rolls are in contact with each other, the side spreading along the rotation direction, that is, after the ring roll 2 and the inscribed roll 3 are in contact with each other, with the rotation
- the line L inclines to the left with respect to the vertical axis so that the rolls 2 and 3 are located in a direction higher than the lowermost end of the inner peripheral surface of the ring roll 2. Are arranged.
- the biting position K of the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3 into the object to be compressed is the lowest end position Z of the inner peripheral surface of the ring roll 2. 1, the biting position K is located above the lowest end position Z of the inner peripheral surface of the ring roll 2 as a result.
- the space part 2A inside the ring roll 2 has the biting position K as a boundary, one (left side in FIG. 1) is the pressing object input part 40, and the other (right side) is the residue storage part 41. It has become. Since a slight gap is formed in the biting portion, the biting position K is a ring roll in view of the fact that the juice oozes out from the squeezed object input unit 40 toward the residue storage unit 41 via the biting position K. Being above the lowest end position Z of the inner peripheral surface of 2 means that the squeezed produced by the squeeze object input unit 40 is less likely to move to the residue storage unit 41 side. As a result, the water content (water content) of the residue after pressing can be kept lower.
- the air current conveyance means 55A using airflow was used as the residue discharge means 55 which discharges the residue of the pressing target object after being squeezed by the residue storage part 41 from the residue storage part 41.
- An example is shown.
- the air transport means 55A uses an air stream, when the residue is light, continuous and efficient transport can be performed.
- the pressing roll 4 is pressed to the ring roll 2 side by the pressing cylinder 33.
- the pressing surface pressure (Hertz surface pressure) between the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3 can be arbitrarily set, and by increasing the pressing surface pressure, It is possible to reduce the water content (water content) of the residue to a predetermined value or less.
- FIG. 13 shows the relationship between the residual moisture content and the Hertz surface pressure when oil palm is squeezed.
- FIG. 13 is a diagram showing the relationship between the residual water content (water content) and the Hertz surface pressure, where the vertical axis represents the residual water content and the horizontal axis represents the Hertz surface pressure.
- a crushed piece a crushed piece blanket obtained by compacting the crushed piece by compression
- a plate material Keratsura stripping material
- kg / mm 2 (kilogram per square millimeter) is adopted as the unit of the horizontal axis, but when this unit is converted to MPa (megapascal), 60 kg / mm 2 , 70 kg / mm 2 , 80 kg / mm 2 , 90 kg / mm 2 , 100 kg / mm 2 , 110 kg / mm 2 , and 120 kg / mm 2 are about 588 MPa, about 686 MPa, about 784 MPa, about 882 MPa, about 980 MPa, about 980 MPa, and about 1078 MPa, respectively. About 1176 MPa.
- the Hertz surface pressure As apparent from FIG. 13, by setting the Hertz surface pressure to 70 kg / mm 2 or more (approximately 686 MPa or more), the water content (water content) of the residue after pressing can be made 35% or less.
- the pressing (Hertz) surface pressure between the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3 is increased, and the pressure after the pressing is increased.
- the residue can be in a so-called “caracara” state with low moisture. Thereby, continuous and efficient conveyance using the said air current conveyance means 55A can be performed.
- the average length of fibers remaining in the residue of the compressed object is 6 mm or less.
- the fuel pellet production facility 69 provided with the molding device 61 is used to produce the fuel pellet from the residue, a step of re-crushing the residue is not necessary. It can be used as a material. Therefore, the running cost when manufacturing fuel pellets can be reduced.
- the line L which connects each centerline of the ring roll 2, the inscribed roll 3, and the press roll 4 inclines to the left so that it may become diagonal with respect to a perpendicular direction, and is arrange
- the pressing device 10 is configured such that the axes of the ring roll 2, the inscribed roll 3, and the pressing roll 4 are parallel to each other and are inclined with respect to the horizontal plane. The whole may be inclined in the front-rear direction. That is, the first embodiment shown in FIGS. 1 and 2 and the like may be tilted in a state where the tilt direction is different by 90 °.
- FIG. 14 is a schematic front view of the second embodiment of the pressing device according to the present invention.
- FIG. 15 is a schematic sectional side view of 2nd Embodiment of the expression equipment which concerns on this invention.
- the same components as those in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted.
- squeezed juice can be collected on one side (right side in FIG. 15) of the squeezed object throwing section 40 along the axis of the inscribed roll 3, and in terms of collection efficiency of squeezed Excellent.
- FIG. 16 is a schematic perspective view of the third embodiment.
- FIG. 17 is a schematic front view of the third embodiment.
- FIG. 18 is a schematic cross-sectional view of the main part of the third embodiment.
- FIG. 19 is a partial schematic longitudinal sectional view of a main part of the compressed object supply unit of the third embodiment.
- the same components as those in the first embodiment are denoted by the same reference numerals, description thereof is omitted, and only different points will be described.
- the squeezing object supply unit 48 includes the cylindrical body 49, the screw 50, the hopper 51, and the rotation driving unit 52.
- FIG. As shown in FIG. 18, the compressed object supply unit 48 includes a vibration feeder 71 and a rotating roll 72.
- the vibration feeder 71 conveys the object to be compressed by vibration.
- the vibration feeder 71 is supported by the frame 1 so as to be able to vibrate in the vertical direction, and is vibrated by a vibration unit (not shown).
- the vibration feeder 71 is formed in a bowl shape that opens upward, and extends in the conveyance direction D ⁇ b> 1 for conveying the object to be squeezed.
- the vibration feeder 71 is formed in a straight line shape in a plan view of the squeezing device 70 viewed from the vertical direction, and in the front-rear direction (the rotational axis direction of the ring roll 2, the rotational axis direction of the inscribed roll 3). , Along the rotation axis direction of the pressing roll 4.
- the vibration feeder 71 is inclined so as to be directed downward from the rear end portion located on the rear side in the transport direction D1 in the vibration feeder 71 toward the front end portion located on the front side in the transport direction D1.
- the rear end portion of the vibration feeder 71 is located outside the ring roll 2 and is a supplied portion to which a pressing object is supplied.
- the front end portion of the vibration feeder 71 is formed in a tapered shape or a triangular shape that gradually decreases in width as it goes from the rear side to the front side in the plan view, and is located above the compressed object input portion 40 in the space portion 2A. Is located.
- throwing-in part 40 is divided by a pair of said side-plate part 45 arrange
- the rotary roll 72 is disposed above the vibration feeder 71.
- the rotary roll 72 is supported by the frame 1 or the like so that the position in the vertical direction can be adjusted.
- the rotation axis of the rotary roll 72 extends in a direction orthogonal to the transport direction D1 in the plan view ( ⁇ shown in FIG. 16 is about 90 degrees).
- the rotating roll 72 is rotated by a rotating roll rotating unit 73 configured by, for example, a motor.
- a large number of protrusions 74 are provided on the outer peripheral surface of the rotary roll 72.
- the protrusions 74 are intermittently provided on the outer peripheral surface of the rotating roll 72 over the entire length of the rotating roll 72 in the rotation axis direction, thereby forming a protrusion row 74 a.
- a plurality of protrusion rows 74 a are provided on the outer peripheral surface of the rotating roll 72 intermittently over the entire circumference in the circumferential direction of the rotating roll 72.
- the protrusion 74 extends linearly from the outer peripheral surface of the rotating roll 72 along the radial direction of the rotating roll 72.
- the protrusion 74 can be a rigid body or an elastic body. As shown in FIG. 19, the upper surface of the vibration feeder 71 and the tip end portion of the protrusion 74 when positioned on the lower side of the outer peripheral surface of the rotary roll 72 are spaced apart by a certain distance t in the vertical direction. Yes.
- the squeezing object is supplied to the supply part of the vibration feeder 71.
- the vibration feeder 71 is vibrated by the vibration unit, and the object to be squeezed is conveyed toward the front side along the conveyance direction D ⁇ b> 1 of the vibration feeder 71.
- the rotating roll 72 is rotated on the vibration feeder 71 by the rotating roll rotating unit 73. At this time, the rotary roll 72 is rotated around the rotation axis so that a portion of the outer peripheral surface of the rotary roll 72 facing downward moves toward the rear side in the conveyance direction D1 of the vibration feeder 71.
- the protrusion 74 of the rotating roll 72 is A thing at the position of the distance t or more from the upper surface of the vibration feeder 71 is flipped away toward the rear side in the transport direction D1. At this time, since the protrusion 74 of the rotating roll 72 flips the compressed object backward, the rotating roll 72 is restricted from pressing the compressed object downward and compressing the compressed object.
- the protrusion 74 of the rotary roll 72 is a squeezed object that is being transported on the vibration feeder 71 to the front side of the transport direction D1 in the transport direction D1. Play toward the back. Therefore, when the squeezing object on the vibration feeder 71 passes below the rotary roll 72, the portion of the squeezing object that has been stacked up to an excessive height is rear side in the transport direction D1. You can play it towards.
- FIG. 20 is a schematic plan view which shows the principal part of the other example of a pressing target object supply part in 3rd Embodiment of the expression equipment which concerns on this invention.
- the pressing object supply unit 48 illustrated in FIG. 20 further includes a return unit 75 that collects the pressing object blown off by the protrusions 74 along with the rotation of the rotary roll 72 and returns it to the vibration feeder 71.
- the return unit 75 is disposed below the vibration feeder 71 and is configured by, for example, a belt conveyor.
- the return unit 75 returns the squeezed object that has been blown off from the vibration feeder 71 and dropped onto the upper surface to the vibration feeder 71.
- the return unit 75 conveys the compressed object along a first inclined direction D2 that is inclined in the conveying direction D1 of the vibration feeder 71 in the plan view.
- the rotation axis of the rotary roll 72 is further inclined in the transport direction D1 rather than in the direction orthogonal to the transport direction D1 in the plan view. It extends in the second inclined direction D3, which is a direction orthogonal to the direction D2.
- the second inclined direction D3 which is a direction orthogonal to the direction D2.
- FIG. 21 is a schematic configuration diagram illustrating an example of a collection unit according to the fourth embodiment.
- FIG. 22 is a schematic perspective view showing the fourth embodiment.
- the same components as those in the first embodiment are denoted by the same reference numerals, description thereof is omitted, and only different points will be described.
- the squeezing apparatus 80 of this embodiment is further provided with the collection
- the recovery unit 81 can be employed in a form in which an airflow conveying means 55A as shown in FIG. 9 is adopted as the residue discharging means 55, or a mechanical discharging means 55B as shown in FIG. It is also possible to adopt a form in which is adopted.
- the collection unit 81 includes a separation unit 82, resupply units 83 a and 83 b, and a collection pan 84.
- the separation unit 82 separates the residue of the compressed object mixed in the juice from the juice.
- the separation unit 82 includes a mesh conveyor 85 and a separation roll 87.
- the mesh conveyor 85 is formed in an endless belt shape, and is disposed below the pressing roll 4 and spaced from the pressing roll 4.
- the mesh conveyor 85 is wound between a pair of conveyor rolls 86 whose rotation axis extends in the front-rear direction, and travels in the left-right direction, which is a direction orthogonal to the front-rear direction, in the plan view.
- the upper part of the mesh conveyor 85 that is located above the pair of conveyor rolls 86 and whose surface faces upward is the side where the pressing object input unit 40 is located relative to the inscribed roll 3 in the left-right direction. Travel toward (left side in FIG. 22, hereinafter referred to as the input side).
- the separating roll 87 is disposed adjacent to the left and right direction at a portion of the pair of conveyor rolls 86 located on the input side. Separation roll 87 presses the residue adhering to mesh conveyor 85 between conveyor roll 86 and mesh conveyor 85 on the input side to squeeze out moisture from the residue. The residue whose moisture has been squeezed out by the separation roll 87 falls from between the separation roll 87 and the conveyor roll 86.
- the resupply units 83a and 83b supply the residue separated by the separation unit 82 to the space 2A.
- the first resupply part 83a that supplies the residue directly to the pressing object input part 40 and the pressing object supply part 48 to the pressing object input part 40 are provided.
- a second re-supply unit 83b that is supplied through the second re-supply unit 83b.
- Each of the first resupply unit 83a and the second resupply unit 83b can be configured by a known mechanism such as a belt conveyor.
- the collection pan 84 collects the juice from which the residue has been separated by the separation unit 82.
- the collection pan 84 is disposed below the mesh conveyor 85.
- the juice that has been filtered through the mesh conveyor 85 and dropped from the mesh conveyor 85 can also be collected.
- the collection unit 81 includes the separation unit 82, the purity of the juice to be collected can be increased. Furthermore, since the collection
- FIG. 23 is a schematic perspective view showing a repair portion of the fifth embodiment.
- the same components as those in the first embodiment are denoted by the same reference numerals, description thereof is omitted, and only different points will be described.
- the squeezing device 90 of this embodiment further includes a repair unit 91 that repairs the outer peripheral surface of the inscribed roll 3 and the inner peripheral surface of the ring roll 2.
- the restoration unit 91 includes an inscribed roll cutting unit 92, a ring roll cutting unit 93, and a plurality of holding rolls 94.
- the inscribed roll cutting unit 92 repairs by cutting the outer peripheral surface of the inscribed roll 3, and the ring roll cutting unit 93 repairs by cutting the inner peripheral surface of the ring roll 2.
- Each of the inscribed roll cutting part 92 and the ring roll cutting part 93 is constituted by a cutting tool such as a cutting tool, for example.
- the inscribed roll cutting part 92 and the ring roll cutting part 93 are arranged so as to be relatively movable in the front-rear direction with respect to the ring roll 2, and enter the space part 2 ⁇ / b> A of the ring roll 2. Evacuation is possible.
- the holding roll 94 supports the outer peripheral surface of the ring roll 2.
- the rotation axis of the holding roll 94 extends in parallel with the rotation axis of the ring roll 2.
- the plurality of holding rolls 94 are arranged on the outer peripheral surface of the ring roll 2 so as to be shifted in the circumferential direction of the ring roll 2 (hereinafter simply referred to as the circumferential direction) with respect to the pressing roll 4.
- Two holding rolls 94 are provided outside the ring roll 2, and are arranged on the upper side of the ring roll 2.
- Each holding roll 94 is provided so as to be able to advance and retreat in the radial direction of the ring roll 2 (hereinafter simply referred to as the radial direction) with respect to the ring roll 2, and advances forward inward in the radial direction with respect to the ring roll 2.
- the outer peripheral surface of the ring roll 2 is supported from the outside in the radial direction, and the support of the ring roll 2 is released by moving backward toward the outside in the radial direction.
- the two holding rolls 94 support a portion of the outer peripheral surface of the ring roll 2 facing upward in a state of being separated in the left-right direction.
- the outer peripheral surface of the ring roll 2 is supported by these two holding rolls 94 and the pressing roll 4 at three locations equally spaced in the circumferential direction, and is so-called three-point supported.
- the inner peripheral surface of the ring roll 2 and the squeezing object squeezed between the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3 may be damaged.
- the pressing surface pressure is difficult to stabilize. Therefore, for example, the outer peripheral surface of the inscribed roll 3 and the inner peripheral surface of the ring roll 2 are periodically repaired by the repair unit 91.
- the repair work shown below can be implemented by controlling each structure by the control part which is not illustrated comprised with a computer etc., for example.
- the inscribed roll cutting portion 92 is advanced to enter the space portion 2 ⁇ / b> A of the ring roll 2. Further, the relative positions of the ring roll 2 and the inscribed roll 3 are adjusted, and the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3 are separated. Then, while rotating the inscribed roll 3 by the inscribed roll rotating means 30A, the inscribed roll cutting portion 92 is brought into contact with the outer peripheral surface of the inscribed roll 3, and the outer peripheral surface of the inscribed roll 3 is reshaped. Repair (for example by scraping). Thereafter, the inscribed roll cutting portion 92 is retracted from the space portion 2A.
- the ring roll cutting portion 93 is advanced to enter the space portion 2 ⁇ / b> A of the ring roll 2. Further, the relative positions of the ring roll 2 and the inscribed roll 3 are adjusted, and the inner peripheral surface of the ring roll 2 and the outer peripheral surface of the inscribed roll 3 are separated. Further, the outer peripheral surface of the ring roll 2 is pressed by the pressing roll 4, and the outer peripheral surface of the ring roll 2 is supported by the holding roll 94. Then, while the ring roll 2 is rotated by the ring roll rotating means 36A, that is, the pressing roll 4 is rotated by the drive unit 36, the rotation of the pressing roll 4 is transmitted to the ring roll 2 by friction to rotate the ring roll 2.
- the ring roll cutting portion 93 is brought into contact with the inner peripheral surface of the ring roll 2 to repair the inner peripheral surface of the ring roll 2 by repairing. Thereafter, the ring roll cutting portion 93 is retracted and retracted from the space portion 2A.
- the outer peripheral surface of the inscribed roll 3 and the inner peripheral surface of the ring roll 2 can be repaired in parallel.
- the repairing unit 91 repairs the outer peripheral surface of the inscribed roll 3 while rotating the inscribed roll 3.
- the outer peripheral surface of the inscribed roll 3 can be repaired over the entire circumference without being moved around the entire circumference outside the inscribed roll 3.
- the inscribed roll rotating means 30A can be used.
- the repairing part 91 repairs the inner peripheral surface of the ring roll 2 while rotating the ring roll 2, the inner peripheral surface of the ring roll 2 is moved without moving the repairing part 91 over the entire periphery of the ring roll 2. It can be repaired over the entire circumference. Further, when the ring roll 2 is rotated, the ring roll rotating means 36A can be used.
- the outer peripheral surface of the inscribed roll 3 and the inner peripheral surface of the ring roll 2 can be repaired without moving the repairing part 91 outside the inscribed roll 3 or in the ring roll 2 over the entire circumference of each roll. .
- the size of the restoration unit 91 can be reduced, and the restoration unit 91 can be disposed adjacent to the inscribed roll 3 and the ring roll 2 without hindrance, and can be reliably restored online.
- a plurality of holding rolls 94 are arranged in the circumferential direction of the ring roll 2 with respect to the pressing roll 4 on the outer circumferential surface of the ring roll 2. Therefore, when the ring roll 2 is rotated in order to repair the press roll 4, the outer peripheral surface of the ring roll 2 is separated by at least three in the circumferential direction by the press roll 4 and the plurality of holding rolls 94. Can be supported in place. Thereby, rotation of the ring roll 2 can be stabilized and the inner peripheral surface of the ring roll 2 can be restored smoothly and accurately.
- FIG. 24 and FIG. 24 and 25 are schematic perspective views showing the repairing part of the sixth embodiment.
- the same components as those in the fifth embodiment are denoted by the same reference numerals, description thereof is omitted, and only different points will be described.
- the restoration unit 91 includes the ring roll cutting unit 93.
- the inscribed roll 3 is provided in the squeezing device 100 of the present embodiment.
- the hardness is higher than the hardness of the ring roll 2.
- the hardness on the outer peripheral surface of the inscribed roll 3 is higher than the hardness on the inner peripheral surface of the ring roll 2.
- this pressing device 100 when the outer peripheral surface of the inscribed roll 3 and the inner peripheral surface of the ring roll 2 are repaired, first, as shown in FIG. to repair. Thereafter, the inner peripheral surface of the ring roll 2 is repaired. At this time, as shown in FIG. 25, first, the ring roll 2 is pressed by the pressing roll 4, and the ring roll 2 is sandwiched between the pressing roll 4 and the inscribed roll 3. Then, the inscribed roll 3 and the ring roll 2 are respectively rotated while pressing the outer peripheral surface of the inscribed roll 3 cut by the inscribed roll cutting portion 92 against the inner peripheral surface of the ring roll 2.
- the outer peripheral surface of the repaired inscribed roll 3 is pressed and transferred to the inner peripheral surface of the ring roll 2.
- the roughness of the inner peripheral surface of the ring roll 2 can be smoothed by the inscribed roll 3. Thereby, the inner peripheral surface of the ring roll 2 is restored.
- the inner peripheral surface of the ring roll 2 is restored by pressing and transferring the outer peripheral surface of the inscribed roll 3 to the inner peripheral surface of the ring roll 2.
- the ring roll 2 can be repaired using the inscribed roll 3. Therefore, the size of the restoration unit 91 can be reduced as compared with a case where the restoration unit 91 includes a dedicated mechanism for restoring the ring roll 2.
- the expression apparatus is made to incline, it is not restricted to this.
- the squeezing device may be erected vertically without being inclined.
- the ring roll 2, the inscribed roll 3, and the press roll 4 are arrange
- the center of rotation of the inscribed roll 3 and the center of rotation of the pressing roll 4 need only be arranged on the same line.
- the ring roll 2, the inscribed roll 3 and the pressing roll 4 are arranged horizontally. It does not matter. Even in this case, the same effect can be achieved.
- the adjusting means 33A includes the pressing cylinder 33 and presses the pressing roll 4 upward from below, so that the center between the rotation center of the inscribed roll 3 and the rotation center of the pressing roll 4 is between.
- the present invention is not limited to this case. For example, by pressing the inscribed roll 3 downward from above, the center-to-center distance between the rotation center of the inscribed roll 3 and the rotation center of the press roll 4 may be adjusted. The center distance between the center of rotation of the inscribed roll 3 and the center of rotation of the press roll 4 may be adjusted by pressing the inscribed roll 3 downward from above.
- the adjusting means may be configured in any way.
- the ring roll 2 is rotated by rotating the pressing roll 4 and transmitting the rotation of the pressing roll 4 to the ring roll 2 when rotating the ring roll 2. It is not something that can be done.
- the ring roll 2 may be directly rotated by a rotation driving unit.
- a several squeezing apparatus is arrange
- the residue of the object to be compressed in the preceding-stage is continuously supplied to the latter-stage pressing device. It is possible to perform continuous squeezing using a plurality of squeezing devices.
- the present invention it is possible to arbitrarily set the pressing surface pressure against the pressing object between the inner peripheral surface of the ring roll and the outer peripheral surface of the inscribed roll, and by setting the pressing surface pressure high. It is possible to achieve a constant and high pressing rate (squeezing efficiency) for the object to be compressed. Moreover, the water content (water content) of the residue can be reduced, and the fuel efficiency can be greatly improved when the residue is diverted to fuel. In addition, the residue can be miniaturized. Therefore, it has industrial applicability.
Abstract
Description
本願は、2013年6月28日に日本に出願された特願2013-136851号、および2014年2月28日に日本に出願された特願2014-039789号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to a pressing device, a fuel pellet manufacturing facility, and a pressing method for squeezing liquid from a liquid-containing plant such as oil palm and sugar cane.
This application claims priority based on Japanese Patent Application No. 2013-136855 filed in Japan on June 28, 2013 and Japanese Patent Application No. 2014-039789 filed in Japan on February 28, 2014. The contents are incorporated herein.
そして、この圧搾装置によれば、第1、第2の駆動手段で、外側ローラーおよび内側ローラーをそれぞれ同一方向に回転させ、それらローラーの間で圧搾対象物を圧搾することで、圧搾対象物から搾汁する。 Conventionally, the structure shown in the following
And according to this squeezing device, the outer roller and the inner roller are respectively rotated in the same direction by the first and second driving means, and the squeezed object is squeezed between the rollers, thereby squeezing the object. Squeeze.
また、外側ローラーと内側ローラーとの間に形成された隙間が一定であって、この一定の隙間に圧搾対象物が噛み込まれて前方へ移動しながら圧搾される構成である。そのため、外側ローラーと内側ローラーとの間の隙間を小さくすると、圧搾率を高くできるものの圧搾対象物を噛みこむことができなくなり、結果的に、圧搾率を高く設定することができない問題があった。
以上をより詳細に説明すると、外側ローラーと内側ローラーとの間に形成された隙間に対して、入側の圧搾対象物の厚みと密度との両方を厳密に管理しないと圧搾率が大きく変動し、所定の残渣の水分含有量(水分含有率)が得られないという問題があった。つまり、従来の圧搾装置では、入側の圧搾対象物の厚みと密度と、外側ローラー及び内側ローラーの間に形成された隙間とで圧搾率が決定される。ところが圧搾対象物は、一般的に繊維及び破砕片を含む混合物であるので、厚みは当然のこと密度のばらつきも大きい。そのため、実際には圧搾対象物の密度のコントロール(管理)を行うことが困難又はできず、結果的に所定の残渣の水分含有量(水分含有率)が得られない問題があった。
仮に、所定の残渣の水分含有量(水分含有率)を得るために、例えば圧搾対象物を入れ過ぎて(投入し過ぎて)しまうと、外側ローラー及び内側ローラーに対する噛み込み不良が発生するという新たな問題に繋がってしまう。 In the conventional squeezing apparatus described above, the squeezed object is bitten and compressed in a predetermined gap formed in advance between the outer roller and the inner roller, There is a problem that the compression ratio varies depending on the size and shape, and it is difficult to obtain a constant compression ratio.
Moreover, the clearance gap formed between the outer side roller and the inner side roller is constant, Comprising: It is the structure which a pressing target object is bitten in this fixed gap, and is squeezed while moving ahead. Therefore, if the gap between the outer roller and the inner roller is reduced, the compression ratio can be increased, but the object to be compressed cannot be bitten, resulting in a problem that the compression ratio cannot be set high. .
Explaining the above in more detail, if the thickness and density of the entry object to be squeezed are not strictly controlled with respect to the gap formed between the outer roller and the inner roller, the compression ratio varies greatly. There was a problem that the moisture content (moisture content) of the predetermined residue could not be obtained. That is, in the conventional pressing device, the pressing rate is determined by the thickness and density of the entry-side pressing object and the gap formed between the outer roller and the inner roller. However, since the object to be squeezed is generally a mixture containing fibers and crushed pieces, the thickness naturally has a large variation in density. Therefore, in practice, it is difficult or impossible to control the density of the object to be compressed, and as a result, there is a problem that the moisture content (moisture content) of a predetermined residue cannot be obtained.
For example, in order to obtain the moisture content (moisture content) of a predetermined residue, if, for example, an object to be compressed is put in too much (too much), a new bite defect occurs in the outer roller and the inner roller. Will lead to serious problems.
また、従来の圧搾装置にあっては、破砕力が弱く大きな残渣が残るため、残渣から燃料としての例えば燃料ペレットを作製するには、再破砕工程が必要であった。 Furthermore, the residue after pressing of a pressing target object may be utilized as a fuel after that. Here, in the squeezing using the above-described conventional squeezing device, the moisture content (moisture content) of the residue is high and cannot be used as fuel as it is. For this reason, after the pressing process, a drying process for forcibly drying the residue is required, and in order to use the residue as a fuel, there are problems that it takes a lot of processing time and costs.
Moreover, in the conventional pressing apparatus, since the crushing force is weak and a large residue remains, a re-crushing step is necessary to produce, for example, fuel pellets as fuel from the residue.
なお、前記調整手段が、前記押圧ロールを前記リングロールのリング壁部を介して前記内接ロール側へ押圧する押圧ロール押圧手段を備えても良い。 The squeezing device according to one aspect of the invention is configured such that the inscribed roll arranged rotatably and the inscribed roll are arranged in a space formed inside, and a distance between roll centers with the inscribed roll is A rotatable ring roll that is variably arranged, an inscribed roll rotating means that rotates the inscribed roll, a pressing roll that is arranged outside the ring roll and presses the outer peripheral surface of the ring roll, and the inner Adjusting means for adjusting the distance between the center of rotation of the inscribed roll and the center of rotation of the pressing roll by relatively moving the contact roll and the pressing roll in a direction in which they approach or separate from each other; A ring roll rotating means for rotating the ring roll, and the object to be squeezed into the space of the ring roll is between the inner peripheral surface of the ring roll and the outer peripheral surface of the inscribed roll, It is squeezed directly by the inner and outer peripheral surfaces of the inscribed roll of serial ring rolling.
In addition, the said adjustment means may be provided with the press roll press means which presses the said press roll to the said inscribed roll side via the ring wall part of the said ring roll.
これにより、リングロール回転手段の構成が簡素化できる。すなわち、リングロールを直接回転させる場合には、リングロールが内接ロールもしくは押圧ロールに対してロール中心間距離が可変に配置されているので、内接ロールもしくは押圧ロールとの干渉も考慮しなければならず、構成上複雑にならざるを得ない。これに対し、押圧ロール回転手段により押圧ロールを回転させる場合には、内接ロールとの干渉を考慮する必要がなく、その分構成が簡素化できる。 Here, the ring roll rotating means may be a pressing roll rotating means for rotating the pressing roll, and a rotation transmitting means for transmitting the rotation of the pressing roll to the ring roll by friction to rotate the ring roll.
Thereby, the structure of a ring roll rotation means can be simplified. That is, when the ring roll is directly rotated, the distance between the roll centers of the ring roll is variably arranged with respect to the inscribed roll or the press roll, so interference with the inscribed roll or the press roll must be taken into consideration. It must be complicated in structure. On the other hand, when the pressing roll is rotated by the pressing roll rotating means, it is not necessary to consider interference with the inscribed roll, and the configuration can be simplified correspondingly.
これにより、押圧ロール押圧手段によって押圧される押圧ロールの押圧力が、リングロールおよび内接ロールに効率良く伝わる。この結果、リングロールの内周面と内接ロールの外周面との間の圧搾面圧をより高く設定することが可能となる。 Moreover, you may arrange | position each rotation center of the said ring roll, the said inscribed roll, and the said press roll on the same line.
Thereby, the pressing force of the pressing roll pressed by the pressing roll pressing means is efficiently transmitted to the ring roll and the inscribed roll. As a result, the pressing surface pressure between the inner peripheral surface of the ring roll and the outer peripheral surface of the inscribed roll can be set higher.
これにより、リングロールの内周面と内接ロールの外周面との圧搾対象物への噛み込み位置が、リングロールの内周面の最下端位置から若干左方あるいは右方へずれることとなり、結果的に、この噛み込み位置がリングロールの内周面の最下端位置よりも上側になる。
ここで、リングロールの内側の空間部は、例えばこの噛み込み位置を境にして、一方が圧搾対象物投入部、他方が残渣貯留部となる。この場合、若干の隙間が形成される噛み込み位置を介して搾汁が圧搾対象物投入部から残渣貯留部側へ染み出ることを鑑みれば、上記噛み込み位置がリングロールの内周面の最下端位置よりも上側になることは、圧搾対象物投入部で生成される搾汁が、残渣貯留部側へ移りにくくなることを意味する。
この結果、残渣貯留部に残る圧搾後の残渣の水分含有量(水分含有率)をより低く保持することが可能になる。 Moreover, you may arrange | position so that the line which connects each rotation center of the said ring roll, the said inscribed roll, and the said press roll may incline a predetermined angle with respect to a perpendicular direction.
Thereby, the biting position of the inner peripheral surface of the ring roll and the outer peripheral surface of the inscribed roll into the object to be compressed is slightly shifted to the left or right from the lowest end position of the inner peripheral surface of the ring roll, As a result, this biting position is located above the lowest end position of the inner peripheral surface of the ring roll.
Here, the space part inside the ring roll has, for example, a clogging position as a boundary, and one side is an object to be pressed and the other side is a residue storage part. In this case, considering that the juice oozes out from the squeeze object input part to the residue storage part side through the biting position where a slight gap is formed, the biting position is the most on the inner peripheral surface of the ring roll. Being on the upper side of the lower end position means that the squeezed produced at the squeezed object input part is less likely to move to the residue storage part side.
As a result, it becomes possible to keep the moisture content (moisture content) of the residue after pressing remaining in the residue reservoir lower.
この場合、回転ロールの突起が、振動フィーダー上を搬送方向の前側に搬送されている圧搾対象物を、搬送方向の後側に向けて弾き飛ばす。そのため、振動フィーダー上の圧搾対象物が、回転ロールの下側を通過するときに、この圧搾対象物のうち、過剰な高さにまで積み上げられている部分を、搬送方向の後側に向けて弾き飛ばすことができる。これにより、回転ロールの下側を通過した圧搾対象物を、鉛直方向への圧縮を抑えながら一定の高さにすることが可能になり、空間部に供給される圧搾対象物のかさ(容量)を安定させることができる。 Further, the space part is connected to a pressing object supply unit that supplies the pressing object to the space part, and the pressing object supply part conveys the pressing object by vibration, and the A rotating roll disposed above the vibration feeder and provided with a protrusion on an outer peripheral surface, the rotating roll being transported to the front side of the conveying direction on the vibration feeder, the protrusion Thus, it may be rotated so as to flip toward the rear side in the transport direction.
In this case, the protrusion of the rotary roll flips the object to be squeezed that is being conveyed on the vibration feeder to the front side in the conveying direction toward the rear side in the conveying direction. Therefore, when the compressed object on the vibration feeder passes below the rotary roll, the portion of the compressed object that is stacked up to an excessive height is directed toward the rear side in the conveying direction. You can play it off. Thereby, it becomes possible to make the compression target object which passed the lower side of a rotating roll into a fixed height, suppressing the compression to a perpendicular direction, and the volume (capacity | capacitance) of the compression target object supplied to a space part. Can be stabilized.
この場合、回収部が、分離部を備えているので、回収する搾汁の純度を高めることができる。さらに回収部が、再供給部を備えているので、分離部により搾汁から分離された圧搾対象物の残渣を再び圧搾することができる。 Moreover, the separation part which collect | recovers the squeezed juice extracted from the said pressing object, The said recovery part isolate | separates the residue of the said pressing object mixed in the said juice from the said juice, and the said And a resupply unit that supplies the residue separated by the separation unit to the space.
In this case, since the collection unit includes the separation unit, the purity of the juice to be collected can be increased. Furthermore, since the collection | recovery part is equipped with the resupply part, the residue of the pressing target object isolate | separated from the squeezed by the separation part can be squeezed again.
この場合、修復部が、内接ロールを回転させながら内接ロールの外周面を修復するので、修復部を、内接ロール外で全周にわたって移動させることなく、内接ロールの外周面を全周にわたって修復することができる。また内接ロールを回転させるときには、内接ロール回転手段を利用することができる。
さらに修復部が、リングロールを回転させながらリングロールの内周面を修復するので、修復部をリングロール内の全周にわたって移動させることなく、リングロールの内周面を全周にわたって修復することができる。またリングロールを回転させるときには、リングロール回転手段を利用することができる。 In addition, the repair unit repairs the outer peripheral surface of the inscribed roll and the inner peripheral surface of the ring roll, the repair unit repairs the outer peripheral surface of the inscribed roll while rotating the inscribed roll, The inner peripheral surface of the ring roll may be repaired while rotating the ring roll.
In this case, since the repairing part repairs the outer peripheral surface of the inscribed roll while rotating the inscribed roll, the entire outer peripheral surface of the inscribed roll is moved without moving the repaired part over the entire circumference outside the inscribed roll. It can be repaired over the circumference. Further, when rotating the inscribed roll, an inscribed roll rotating means can be used.
Furthermore, since the repairing part repairs the inner peripheral surface of the ring roll while rotating the ring roll, the inner peripheral surface of the ring roll is repaired over the entire circumference without moving the repairing part over the entire circumference in the ring roll. Can do. Moreover, when rotating a ring roll, a ring roll rotation means can be utilized.
この場合、複数の保持ロールが、リングロールの外周面において押圧ロールに対して、リングロールの周方向にずれて配置されている。そのため、押圧ロールを修復するためにリングロールを回転させるときに、押圧ロールと、複数の保持ロールと、によって、リングロールの外周面を、周方向に離間した少なくとも3か所で支持することができる。これにより、リングロールの回転を安定させることができる。 Moreover, the said repair part is provided with the some holding roll which supports the outer peripheral surface of the said ring roll, The said holding roll is the circumferential direction of the said ring roll with respect to the said press roll in the outer peripheral surface of the said ring roll. It may be arranged so as to be shifted.
In this case, the plurality of holding rolls are arranged in the circumferential direction of the ring roll with respect to the pressing roll on the outer circumferential surface of the ring roll. Therefore, when rotating the ring roll to repair the pressing roll, the outer peripheral surface of the ring roll can be supported by at least three places separated in the circumferential direction by the pressing roll and the plurality of holding rolls. it can. Thereby, rotation of a ring roll can be stabilized.
この場合、修復部が、内接ロール改削部を備え、かつ、内接ロールの硬度が、リングロールの硬度よりも高い。したがって、内接ロール改削部によって内接ロールの外周面を改削して修復した後、この内接ロールの外周面を、リングロールの内周面に押圧させながら、内接ロールおよびリングロールをそれぞれ回転させることで、修復された内接ロールの外周面をリングロールの内周面に押圧転写することができる。これにより、リングロールの内周面を修復することができる。 In addition, the repair portion includes an inscribed roll cutting portion that repairs by cutting the outer peripheral surface of the inscribed roll, and the hardness of the inscribed roll is higher than the hardness of the ring roll. The part rotates the inscribed roll and the ring roll while pressing the outer peripheral surface of the inscribed roll, which has been cut by the inscribed roll cutting portion, against the inner peripheral surface of the ring roll. The inner peripheral surface of the ring roll may be repaired.
In this case, the restoration part includes an inscribed roll cutting part, and the hardness of the inscribed roll is higher than the hardness of the ring roll. Therefore, after the outer peripheral surface of the inscribed roll is repaired and repaired by the inscribed roll cutting unit, the inscribed roll and the ring roll are pressed while pressing the outer peripheral surface of the inscribed roll against the inner peripheral surface of the ring roll. The outer peripheral surface of the repaired inscribed roll can be pressed and transferred to the inner peripheral surface of the ring roll. Thereby, the inner peripheral surface of the ring roll can be repaired.
上述したように、リングロールの内周面と内接ロールの外周面との間の圧搾対象物に対する圧搾面圧を高く設定することができ、これによって、残渣の水分含有量(水分含有率)を低減することができる。したがって、圧搾後の残渣をリングロールの内側の空間部から排出するに際し、気流搬送手段を用いた気流搬送を利用することができ、これによって、残渣の連続的な排出が可能になる。 Moreover, the airflow conveyance means which discharges | emits the residue after pressing to the said space part from this space part may be connected.
As described above, it is possible to set a high pressing surface pressure on the object to be compressed between the inner peripheral surface of the ring roll and the outer peripheral surface of the inscribed roll, and thereby the water content (water content) of the residue. Can be reduced. Therefore, when discharging the residue after pressing from the space inside the ring roll, it is possible to use the air flow conveyance using the air flow conveyance means, and thereby the residue can be continuously discharged.
上記燃料ペレット製造設備によれば、圧搾装置により圧搾対象物を圧搾する際、圧搾面圧を高く設定することで、例えば残渣の水分含有量(水分含有率)を35パーセント以下でかつ、残渣に残る繊維の平均長さを6mm以下にすることができる。従って、残渣に対する乾燥工程や再破砕工程を経ることなく、直接、残渣を圧縮して燃料ペレットを成形することができる。 The fuel pellet manufacturing facility according to one aspect of the present invention includes: the pressing device; and a molding device that compresses a residue after the pressing object is compressed and forms a fuel pellet at a subsequent stage of the pressing device. Prepare.
According to the said fuel pellet manufacturing equipment, when pressing a pressing target object with a pressing device, by setting the pressing surface pressure high, for example, the water content (water content) of the residue is 35% or less and the residue The average length of the remaining fibers can be 6 mm or less. Accordingly, the fuel pellets can be formed by directly compressing the residue without going through a drying step or re-crushing step.
圧搾対象物の残渣の水分含有量(水分含有率)を35パーセント以下とすることによって、残渣を水分が少ないいわゆる「カラカラ」の状態にすることができる。このように残渣自体が非常に軽いので、気流搬送を利用した効率の良い残渣搬送が行なえる。 The squeezing method according to one aspect of the present invention is a squeezing method using the squeezing device, the step of putting a squeezed object into the space of the ring roll, the inner peripheral surface of the ring roll, and the inner Moisture content of the residue of the compressed object after pressing by directly compressing the compressed object with the inner peripheral surface of the ring roll and the outer peripheral surface of the inscribed roll between the outer peripheral surface of the contacting roll And 35% or less, and the step of transporting the residue to the outside of the space portion by the air flow transport means.
By setting the moisture content (moisture content) of the residue of the compressed object to 35% or less, the residue can be brought into a so-called “caracara” state with less moisture. Thus, since the residue itself is very light, efficient residue conveyance using air current conveyance can be performed.
この場合、残渣に残る繊維の平均長さが6mm以下であるため、残渣から燃料ペレットを製造するに際し、残渣を再破砕する工程が不要になる。したがって、圧搾後の残渣を、そのまま燃料ペレットの材料として利用することができ、燃料ペレットを製造する際の処理時間を短くすることができ、しかもランニングコストを低減することができる。 Moreover, you may squeeze the said pressing target object so that the average length of the fiber which remains in the said residue may be 6 mm or less.
In this case, since the average length of the fibers remaining in the residue is 6 mm or less, a process of re-crushing the residue is not required when producing fuel pellets from the residue. Therefore, the residue after squeezing can be used as it is as a material for fuel pellets, the processing time for producing fuel pellets can be shortened, and the running cost can be reduced.
この場合、前記燃料ペレット製造設備と同様、圧搾対象物の残渣に対する乾燥工程や再破砕工程を経ることなく、直接、残渣を圧縮して燃料ペレットを成形することができる。 Moreover, you may provide the process of compressing the said residue and shape | molding a fuel pellet.
In this case, as in the fuel pellet manufacturing facility, the residue can be directly compressed to form a fuel pellet without passing through a drying step or a re-crushing step for the residue of the compressed object.
以下、本発明に係る圧搾装置の第1実施形態について、図面を参照して説明する。
図1~図13は本発明に係る圧搾装置の第1実施形態を示す。図1は第1実施形態の概略正面図である。図2は、第1実施形態の概略側断面図である。図3は、第1実施形態のリングロールの支持状態を示す正面図である。図4は、第1実施形態のリングロールの支持状態およびリングロールの周辺の部材を示す正面図である。図5は、第1実施形態の詳細を示す断面図である。 (First embodiment)
Hereinafter, 1st Embodiment of the expression equipment which concerns on this invention is described with reference to drawings.
1 to 13 show a first embodiment of a pressing device according to the present invention. FIG. 1 is a schematic front view of the first embodiment. FIG. 2 is a schematic sectional side view of the first embodiment. FIG. 3 is a front view showing a support state of the ring roll of the first embodiment. FIG. 4 is a front view showing a support state of the ring roll and members around the ring roll according to the first embodiment. FIG. 5 is a cross-sectional view showing details of the first embodiment.
また、圧搾装置10は、内接ロール3と押圧ロール4とを、互いが接近又は離間する方向に相対的に移動させ、内接ロール3の回転中心と押圧ロール4の回転中心との中心間距離を調整する調整手段33Aをさらに備えている。
上記リングロール2、内接ロール3、押圧ロール4は、互いの回転軸線が平行となるように配置されている。しかも、リングロール2、内接ロール3、押圧ロール4は、図1に示すようにそれぞれの回転軸線方向から見た際、リングロール2の回転中心と、内接ロール3の回転中心と、押圧ロール4の回転中心とが、同一の線L上に位置するように配置されている。なお、この線Lは、リングロール2、内接ロール3及び押圧ロール4における各回転軸線に対して直交する方向に延びている。
なお、本実施形態では、図1および図2を基準にして圧搾装置10の前後左右を定義する。図1および図2におけるXa方向を左方、Xb方向を右方、Ya方向を前方、Yb方向を後方と規定する。 As shown in FIGS. 1 to 5, the
Moreover, the squeezing
The
In the present embodiment, front, rear, left and right of the
なお、図3では前側のロール支持部15および支持ロール16だけを図示しているが、リングロール2の後側にも、同様な構成のロール支持部15および支持ロール16が配置されている。つまり、リングロール2は、前後に配置された支持ロール16によって前後から挟まれることで、前後方向の移動が規制される。
また、支持ロール16は、リングロール2の周速度に合わせて、内周側が幅狭かつ外周側が幅広となるテーパー形状(リングロール2の内周側から外周側に向かうにしたがって漸次拡径するテーパー形状)のものであってもよい。 As shown in FIG. 3, the side surface of the
In FIG. 3, only the front
Further, the
つまり、内接ロール3が固定位置に取り付けられる関係上、該内接ロール3とリングロール2とは、ロール中心間距離が可変となるように配置されている。
固定ロール18はロール支持部18Aを介してフレーム1に対して固定位置に取り付けられている。可動ロール19は、フレーム1との間に弾性部材20を介在させた状態でフレーム1に取り付けられたロール支持部21に支持されている。ロール支持部21は、フレーム1の柱部12に当該ロール支持部21を固定するボルト22とロール支持部21に形成されたボルト挿通孔21aとの間に形成される隙間分だけ、フレーム1に対し移動可能とされている。
なお、図4に示すように、ボルト22とボルト挿通孔21aの内周面との間には、スリーブ23が介在されている。 Further, as shown in FIGS. 3 and 4, the
That is, the inscribed
The fixed
As shown in FIG. 4, a
また、リングロール2の左右方向の移動を規制しつつ上下方向への移動を可能に支持する方法としては、図4では固定ロール24をリングロール2の右側に配置しているが、リングロール2の左側にも固定ロールを、右側の固定ロール24と同じ高さ位置に配置し、これら両固定ロールによってリングロール2を支持する構成にしてもよい。 Instead of the
Further, as a method for supporting the movement of the
図5に示すように、内接ロール3の後方にはカップリング27を介して回転軸28が連結され、回転軸28にはさらにカップリング29を介してモータ等の駆動部30が連結されている。つまり、駆動部30および回転軸28等は、内接ロール3を回転させる内接ロール回転手段30Aを構成する。 As shown in FIGS. 2 and 5, in the inscribed
As shown in FIG. 5, a rotating
特に、リングロール2の内周面と内接ロール3の外周面とで圧搾対象物を直接圧搾するので、リングロール2の内周面及び内接ロール3の外周面の形状を、上述のように工夫することが好ましい。 In addition, in order to raise a pressing surface pressure, it is preferable to make the inner peripheral surface of the
In particular, since the squeezed object is directly squeezed between the inner peripheral surface of the
また、軸受けブロック32は、フレーム1の底板部11との間に介在された押圧シリンダ33によって上方へ押圧される。つまり、押圧シリンダ33は、軸受けブロック32を介して押圧ロール4を、上方すなわちリングロール2のリング壁部を介して内接ロール3側へ押圧する押圧ロール押圧手段を構成する。
この押圧シリンダ33が押圧ロール4を内接ロール3側へ押圧することで、内接ロール3と押圧ロール4とが互いに接近し、内接ロール3の回転中心と押圧ロール4の回転中心との中心間距離が小さくなる。従って、リングロール2の内周面と内接ロール3の外周面との間に生じる圧搾面圧を高めることができる。このように、押圧シリンダ33を利用することで、内接ロール3の回転中心と押圧ロール4の回転中心との中心間距離を任意に調整でき、圧搾面圧を所望する値に設定することが可能である。
従って、押圧シリンダ33は、内接ロール3の回転中心と押圧ロール4の回転中心との中心間距離を調整する調整手段33Aを構成する。 In the
The bearing
When the
Therefore, the
なお、上記押圧シリンダ33は、押圧ロール4の回転を摩擦によりリングロール2に伝達してリングロール2を回転させる回転伝達手段をさらに構成する。 A rotating
The
図6は本発明に係る圧搾装置の第1実施形態における、リングロール2の支持形態の他の例を示す正面図である。図7は本発明に係る圧搾装置の第1実施形態における、リングロール2の支持形態の他の例を示す断面図である。 In the examples shown in FIGS. 4 and 5, the
FIG. 6: is a front view which shows the other example of the support form of the
リングロール2を支持するこれらロール39は、軸受けブロック37およびこの軸受けブロック37に回転可能に支持される押圧ロール4と一体的に上下動する。これにより、押圧ロール4によって上方へ押圧される前記リングロール2を、左右方向の移動を規制しつつ上下方向へ移動可能に支持することが可能とされる。 In the
These rolls 39 that support the
また、残渣貯留部41にはロール支持部15によって支持された第2のスクレーパー43がリングロール2に当接するように設けられている。この第2のスクレーパー43によって、リングロール2の内周面に付着する残渣が取り除かれる。 As shown in FIG. 4, the lower portion of the
Further, a
図8Aは本発明に係る圧搾装置の第1実施形態における、圧搾対象物供給部48の側面図を示す。図8Bは本発明に係る圧搾装置の第1実施形態における、圧搾対象物供給部48の断面図を示す。
図8Aおよび図8Bに示すように、圧搾対象物供給部48は、筒体49と、筒体49内に配置された回転可能なスクリュ50と、スクリュ50の基端側に設けられたホッパ51と、スクリュ50を回転させるモータ等の回転駆動部52とを備える。圧搾対象物供給部48を構成するこれらの部材は、フレーム1から延びるブラケット53によって支持されている。
この圧搾対象物供給部48では、ホッパ51に投入された圧搾対象物が、回転駆動部52によって回転されるスクリュ50により先端側へ搬送されて、圧搾対象物投入部40へ連続的に供給される。 A pressing
FIG. 8A shows a side view of the compressed
As shown in FIGS. 8A and 8B, the compressed
In the pressing
図9は本発明に係る圧搾装置の第1実施形態における、残渣排出手段の一例を示す概略構成図である。図9に示す残渣排出手段55は気流を利用した気流搬送手段55Aである。 As shown in FIG. 4, a
FIG. 9 is a schematic configuration diagram illustrating an example of a residue discharging unit in the first embodiment of the pressing device according to the present invention. The residue discharging means 55 shown in FIG. 9 is an airflow conveying means 55A using an airflow.
この気流搬送手段55Aによれば、エア駆動源58で残渣移送管57に生じる負圧を利用して、残渣貯留部41に貯留する残渣を吸い込み、吸い込んだ残渣の大部分をサイクロン59で回収する。残渣移送管57を流れる小さなごみ等の塵埃はバグフィルタ60によって収集される。サイクロン59の後段には圧搾対象物の残渣を圧縮して燃料ペレットを成形する成形装置61が接続されている。
なお、圧搾装置10と成形装置61とで燃料ペレット製造設備69を構成する。 The air
According to this air flow conveying means 55A, the negative pressure generated in the
The
このホッパ64には、前述と同様な構成である、残渣移送管57、コンプレッサまたはブロアー等のエア駆動源58、サイクロン59およびバグフィルタ60を備える気流搬送手段55Aが接続されている。 The mechanical discharge means 55B is provided in the vicinity of the
The
図11、図12に示すように、排出機構62は、前後方向に延びるスライダロッド66と、スライダロッド66をその長さ方向(前後方向)に移動させる駆動手段67と、スライダロッド66に固定され、スライダロッド66と一体的に移動する排出板68とを備えている。排出板68は、残渣貯留部41の後端に配置されている。
なお、図11に示すように、ロール支持部15の上方へ延びるブラケット15bによってスクレーパー43Aが支持されている。このスクレーパー43Aによりリングロール2の内周面に付着する残渣がリングロール2の上部位置で取り除かれる。 FIG. 11 is an enlarged front view of the
As shown in FIGS. 11 and 12, the
As shown in FIG. 11, the
内接ロール3が内接ロール回転手段30Aによって所定方向へ回転される。一方、押圧ロール4が押圧シリンダ33により上方のリングロール2側へ押圧される。この状態で、押圧ロール4が駆動部36により回転駆動されると、この押圧ロール4の回転がリングロール2に伝達され、リングロール2が内接ロール3と同一方向へ回転される。
そして、圧搾対象物供給部48から砂糖黍あるいはオイルパーム等の圧搾対象物が圧搾対象物投入部40へ供給されると、前述したように、ともに同一方向へ回転するリングロール2の内周面と内接ロール3の外周面との間に噛み込まれて圧搾される。 Next, the effect | action of the
The inscribed
And when the pressing target object, such as sugar cane or oil palm, is supplied from the pressing
この結果、従来のリングロール2と内接ロール3との間の隙間が一定に保持される圧搾装置を用いた圧搾方法に比べ、圧搾対象物に対し一定でかつ比較的高い圧搾率とすることができ、同時に、残渣の水分含有量(水分含有率)を低減することができる。加えて、圧搾力を高く設定できることから、残渣の微細化も可能となる。 Even when the material and shape of the object to be compressed change, the pressing force applied to the
As a result, compared with the squeezing method using the squeezing device in which the gap between the
これにより、押圧シリンダ33によって押圧される押圧ロール4の押圧力が、リングロール2および内接ロール3に効率良く伝わる。この結果、リングロール2の内周面と内接ロール3の外周面との間で、圧搾対象物を効率よく圧搾することが可能となる。 Moreover, in the
Thereby, the pressing force of the
この結果、圧搾後の残渣の水分含有量(水分含有率)をより低く保持することが可能になる。 Here, the
As a result, the water content (water content) of the residue after pressing can be kept lower.
ここで、この実施形態の圧搾方法では、押圧シリンダ33により押圧ロール4をリングロール2側へ押圧している。これによりリングロール2の内周面と内接ロール3の外周面との間の圧搾面圧(ヘルツ面圧)を任意に設定することができ、この圧搾面圧を高めることによって圧搾対象物の残渣の水分含有量(水分含有率)を所定値以下にまで少なくすることが可能である。 Moreover, in embodiment shown in FIG. 9, the air current conveyance means 55A using airflow was used as the residue discharge means 55 which discharges the residue of the pressing target object after being squeezed by the
Here, in the pressing method of this embodiment, the
この場合、成形装置61を備えた燃料ペレット製造設備69を利用して、残渣から燃料ペレットを製造する際に、残渣を再破砕する工程が不要になるため、圧搾後の残渣を、そのまま燃料ペレットの材料として利用することができる。従って、燃料ペレットを製造する際のランニングコストを低減することができる。 In addition, as shown in FIG. 13, by further increasing the Hertz surface pressure to 90 kg / mm 2 (approximately 882 MPa or more) or more, for example, the average length of fibers remaining in the residue of the compressed object is 6 mm or less. Can be.
In this case, when the fuel
例えば、上記第1実施形態では、リングロール2、内接ロール3、押圧ロール4の各中心線を結ぶ線Lが、鉛直方向に対して斜めになるように左方に傾斜して配置しているが、これに限られものではない。
図14、図15に示すように、リングロール2、内接ロール3、押圧ロール4の各軸線が互いに平行となるように、かつそれら軸線が水平面に対して傾斜するように、圧搾装置10の全体を前後方向に傾斜させても良い。つまり、図1、図2等に示した第1実施形態に対し、傾斜方向を90°異ならせた状態で、傾斜させても良い。
なお、図14は、本発明に係る圧搾装置の第2実施形態の概略正面図である。図15は、本発明に係る圧搾装置の第2実施形態の概略側断面図である。この第2実施形態においては、第1実施形態における構成要素と同一の部分については同一の符号を付し、その説明を省略する。 (Second Embodiment)
For example, in the said 1st Embodiment, the line L which connects each centerline of the
As shown in FIGS. 14 and 15, the
FIG. 14 is a schematic front view of the second embodiment of the pressing device according to the present invention. FIG. 15: is a schematic sectional side view of 2nd Embodiment of the expression equipment which concerns on this invention. In the second embodiment, the same components as those in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted.
次に、本発明に係る圧搾装置の第3実施形態を、図16~図19を参照して説明する。
図16は第3実施形態の概略斜視図である。図17は第3実施形態の概略正面図である。図18は第3実施形態の要部の概略断面図である。図19は第3実施形態の圧搾対象物供給部の要部の部分的な概略縦断面図である。
なお、この第3実施形態においては、第1実施形態における構成要素と同一の部分については同一の符号を付し、その説明を省略し、異なる点についてのみ説明する。 (Third embodiment)
Next, a third embodiment of the expression device according to the present invention will be described with reference to FIGS.
FIG. 16 is a schematic perspective view of the third embodiment. FIG. 17 is a schematic front view of the third embodiment. FIG. 18 is a schematic cross-sectional view of the main part of the third embodiment. FIG. 19 is a partial schematic longitudinal sectional view of a main part of the compressed object supply unit of the third embodiment.
In the third embodiment, the same components as those in the first embodiment are denoted by the same reference numerals, description thereof is omitted, and only different points will be described.
振動フィーダー71の後端部は、リングロール2の外側に位置していて、圧搾対象物が供給される被供給部とされている。 The
The rear end portion of the
なお図18に示すように、圧搾対象物投入部40は、前後方向に間隔をあけて配置された一対の前記側板部45により区画されている。 The front end portion of the
In addition, as shown in FIG. 18, the pressing target object injection | throwing-in
なお図19に示すように、振動フィーダー71の上面と、回転ロール72の外周面における下側に位置したときの突起74の先端部とは、鉛直方向に一定の距離tをあけて離間している。 A large number of
As shown in FIG. 19, the upper surface of the
その結果、例えば、空間部2Aに過度に圧搾対象物が供給されるのを抑制して圧搾対象物を円滑に圧搾すること等ができる。 As described above, according to the squeezing
As a result, for example, it is possible to smoothly squeeze the compressed object by suppressing the excessively supplied compressed object in the
戻し部75は、振動フィーダー71の下方に配置されていて、例えばベルトコンベヤなどにより構成されている。戻し部75は、振動フィーダー71から弾き飛ばされて上面に落下した圧搾対象物を、振動フィーダー71に戻す。なお図示の例では、戻し部75は、前記平面視において、振動フィーダー71の搬送方向D1に傾斜する第1傾斜方向D2に沿って圧搾対象物を搬送する。 The pressing
The
この場合であっても、振動フィーダー71上の圧搾対象物が、回転ロール72の下側を通過するときに、この圧搾対象物のうち、過剰な高さにまで積み上げられている部分を、搬送方向D1の後側に向けて弾き飛ばす。しかしながら、弾き飛ばされる圧搾対象物は、搬送方向D1に沿って後側に真っ直ぐ弾き飛ばされるものよりも、搬送方向D1の後側に向けて弾き飛ばされるものの、前記第1傾斜方向D2に沿って、つまり、前記平面視において搬送方向D1に傾斜する方向に沿って弾き飛ばされるものが多くなる。 Here, in the pressing
Even in this case, when the object to be compressed on the
次に、本発明に係る圧搾装置の第4実施形態を、図21および図22を参照して説明する。図21は第4実施形態の回収部の一例を示す概略構成図である。図22は第4実施形態を示す概略斜視図である。
なお、この第4実施形態においては、第1実施形態における構成要素と同一の部分については同一の符号を付し、その説明を省略し、異なる点についてのみ説明する。 (Fourth embodiment)
Next, 4th Embodiment of the expression equipment which concerns on this invention is described with reference to FIG. 21 and FIG. FIG. 21 is a schematic configuration diagram illustrating an example of a collection unit according to the fourth embodiment. FIG. 22 is a schematic perspective view showing the fourth embodiment.
In the fourth embodiment, the same components as those in the first embodiment are denoted by the same reference numerals, description thereof is omitted, and only different points will be described.
分離部82は、搾汁内に混合した圧搾対象物の残渣を搾汁から分離する。分離部82は、メッシュコンベア85と、分離ロール87と、を備えている。 As shown in FIG. 22, the
The
次に、本発明に係る圧搾装置の第5実施形態を、図23を参照して説明する。図23は第5実施形態の修復部を示す概略斜視図である。
なお、この第5実施形態においては、第1実施形態における構成要素と同一の部分については同一の符号を付し、その説明を省略し、異なる点についてのみ説明する。 (Fifth embodiment)
Next, 5th Embodiment of the expression equipment which concerns on this invention is described with reference to FIG. FIG. 23 is a schematic perspective view showing a repair portion of the fifth embodiment.
In the fifth embodiment, the same components as those in the first embodiment are denoted by the same reference numerals, description thereof is omitted, and only different points will be described.
内接ロール改削部92およびリングロール改削部93はそれぞれ、リングロール2に対して前後方向に相対的に移動可能に配置されていて、リングロール2の空間部2Aに対して、進入および退避可能となっている。 The inscribed
The inscribed
2つの保持ロール94は、リングロール2の外周面のうち、上側を向く部分を、左右方向に離間した状態で支持する。リングロール2の外周面は、これらの2つの保持ロール94と、前記押圧ロール4と、によって、周方向に同等に離間した3か所で支持され、いわゆる3点支持される。 Each holding
The two holding rolls 94 support a portion of the outer peripheral surface of the
そこで、修復部91により内接ロール3の外周面およびリングロール2の内周面を、例えば定期的に修復する。なお、以下に示す修復作業は、例えば、コンピュータ等により構成される図示しない制御部により各構成を制御することで実施することができる。 When squeezing the object to be squeezed using the squeezing
Therefore, for example, the outer peripheral surface of the inscribed
そして、内接ロール回転手段30Aによって内接ロール3を回転させながら、内接ロール3の外周面に内接ロール改削部92を当接させ、内接ロール3の外周面を改削して(例えば削り落として)修復する。その後、内接ロール改削部92を後退させて空間部2Aから退避させる。 When repairing the outer peripheral surface of the inscribed
Then, while rotating the inscribed
そして、リングロール回転手段36Aによってリングロール2を回転させながら、つまり、駆動部36によって押圧ロール4を回転させ、押圧ロール4の回転を摩擦によりリングロール2に伝達してリングロール2を回転させながら、リングロール2の内周面にリングロール改削部93を当接させ、リングロール2の内周面を改削して修復する。その後、リングロール改削部93を後退させて空間部2Aから退避させる。
なお、内接ロール3の外周面およびリングロール2の内周面は、並行して修復することが可能である。 When repairing the inner peripheral surface of the
Then, while the
The outer peripheral surface of the inscribed
次に、本発明に係る圧搾装置の第6実施形態を、図24および図25を参照して説明する。図24および図25は、第6実施形態の修復部を示す概略斜視図である。
なお、この第6実施形態においては、第5実施形態における構成要素と同一の部分については同一の符号を付し、その説明を省略し、異なる点についてのみ説明する。 (Sixth embodiment)
Next, 6th Embodiment of the expression equipment which concerns on this invention is described with reference to FIG. 24 and FIG. 24 and 25 are schematic perspective views showing the repairing part of the sixth embodiment.
In the sixth embodiment, the same components as those in the fifth embodiment are denoted by the same reference numerals, description thereof is omitted, and only different points will be described.
その後、リングロール2の内周面を修復する。このとき図25に示すように、まず、押圧ロール4によりリングロール2を押圧し、押圧ロール4と内接ロール3との間にリングロール2を挟持させる。そして、内接ロール改削部92により改削された内接ロール3の外周面を、リングロール2の内周面に押圧させながら、内接ロール3およびリングロール2をそれぞれ回転させる。
ここで前述のように、内接ロール3の硬度が、リングロール2の硬度よりも高くなっているので、修復された内接ロール3の外周面がリングロール2の内周面に押圧転写され、例えば、リングロール2の内周面の粗さを、内接ロール3により平滑化すること等ができる。これにより、リングロール2の内周面が修復される。 In this
Thereafter, the inner peripheral surface of the
Here, since the hardness of the inscribed
また、前記各実施形態において、リングロール2、内接ロール3および押圧ロール4は、互いの回転軸線が平行となるように配置され、且つ回転軸線方向から見た際、リングロール2の回転中心と内接ロール3の回転中心と押圧ロール4の回転中心とが同一の線上に位置するように配置されていれば良く、例えばリングロール2、内接ロール3および押圧ロール4が水平に配置されていても構わない。この場合であっても同様の作用効果を奏功することができる。
さらに、前記各実施形態では、調整手段33Aが押圧シリンダ33を具備し、押圧ロール4を下方から上方に押圧することで、内接ロール3の回転中心と押圧ロール4の回転中心との中心間距離を調整したが、この場合に限定されるものではない。例えば、内接ロール3を上方から下方に押圧することで、内接ロール3の回転中心と押圧ロール4の回転中心との中心間距離を調整しても良いし、押圧ロール4を下方から上方に押圧し、且つ内接ロール3を上方から下方に押圧することで、内接ロール3の回転中心と押圧ロール4の回転中心との中心間距離を調整しても良い。
いずれにしても、内接ロール3と押圧ロール4とを、互いが接近又は離間する方向に相対的に移動させることで、内接ロール3の回転中心と押圧ロール4の回転中心との中心間距離が調整できれば、調整手段をどのように構成しても構わない。 For example, in each said embodiment, although the expression apparatus is made to incline, it is not restricted to this. For example, the squeezing device may be erected vertically without being inclined.
Moreover, in each said embodiment, the
Further, in each of the embodiments described above, the adjusting means 33A includes the
In any case, by moving the inscribed
Claims (15)
- 回転可能に配置された内接ロールと、
内側に形成された空間部に前記内接ロールが配置され、かつ、前記内接ロールとのロール中心間距離が可変に配置された回転可能なリングロールと、
前記内接ロールを回転させる内接ロール回転手段と、
前記リングロールの外側に配置されて該リングロールの外周面を押圧する押圧ロールと、
前記内接ロールと前記押圧ロールとを、互いが接近又は離間する方向に相対的に移動させ、前記内接ロールの回転中心と前記押圧ロールの回転中心との中心間距離を調整する調整手段と、
前記リングロールを回転させるリングロール回転手段と、を備え、
前記リングロールの前記空間部に投入された圧搾対象物が、前記リングロールの内周面と前記内接ロールの外周面との間で、前記リングロールの内周面及び前記内接ロールの外周面によって直接圧搾される、圧搾装置。 An inscribed roll arranged rotatably,
A rotatable ring roll in which the inscribed roll is arranged in a space formed inside, and a distance between roll centers with the inscribed roll is variably arranged;
An inscribed roll rotating means for rotating the inscribed roll;
A pressing roll that is arranged outside the ring roll and presses the outer peripheral surface of the ring roll;
Adjusting means for adjusting the distance between the center of rotation of the inscribed roll and the center of rotation of the pressing roll by relatively moving the inscribed roll and the pressing roll in a direction in which they approach or separate from each other; ,
A ring roll rotating means for rotating the ring roll,
The object to be compressed put into the space of the ring roll is between the inner peripheral surface of the ring roll and the outer peripheral surface of the inscribed roll, and the outer peripheral surface of the ring roll and the outer periphery of the inscribed roll. Squeezing device directly squeezed by the face. - 前記調整手段は、前記押圧ロールを前記リングロールのリング壁部を介して前記内接ロール側へ押圧する押圧ロール押圧手段を備える、請求項1に記載の圧搾装置。 The squeezing device according to claim 1, wherein the adjusting unit includes a pressing roll pressing unit that presses the pressing roll to the inscribed roll side through a ring wall portion of the ring roll.
- 前記リングロール回転手段が、
前記押圧ロールを回転させる押圧ロール回転手段と、
前記押圧ロールの回転を摩擦により前記リングロールに伝達して前記リングロールを回転させる回転伝達手段と、を備える、請求項1または2に記載の圧搾装置。 The ring roll rotating means is
A pressing roll rotating means for rotating the pressing roll;
The squeezing device according to claim 1, further comprising: a rotation transmission unit configured to transmit the rotation of the pressing roll to the ring roll by friction to rotate the ring roll. - 前記リングロール、前記内接ロールおよび前記押圧ロールの各回転中心が同一線上に配置される、請求項1~3のいずれか一項に記載の圧搾装置。 The pressing device according to any one of claims 1 to 3, wherein the rotation centers of the ring roll, the inscribed roll and the pressing roll are arranged on the same line.
- 前記リングロール、前記内接ロールおよび前記押圧ロールの各回転中心を結ぶ線が、鉛直方向に対して所定角度傾斜するように配置されている、請求項4に記載の圧搾装置。 The squeezing device according to claim 4, wherein a line connecting the rotation centers of the ring roll, the inscribed roll and the pressing roll is arranged so as to be inclined at a predetermined angle with respect to a vertical direction.
- 前記空間部には、前記空間部に前記圧搾対象物を供給する圧搾対象物供給部が接続され、
前記圧搾対象物供給部が、
振動により前記圧搾対象物を搬送する振動フィーダーと、
前記振動フィーダーの上方に配置され、外周面に突起が設けられた回転ロールと、を備え、
前記回転ロールが、前記振動フィーダー上を搬送方向の前側に搬送されている前記圧搾対象物を、前記突起により、前記搬送方向の後側に向けて弾き飛ばすように回転する、請求項1~5のいずれか一項に記載の圧搾装置。 The space part is connected to a pressing object supply part that supplies the pressing object to the space part,
The compressed object supply unit is
A vibration feeder for conveying the object to be compressed by vibration;
A rotating roll disposed above the vibration feeder and provided with protrusions on the outer peripheral surface;
The rotating roll rotates so that the object to be squeezed being conveyed to the front side in the conveying direction on the vibration feeder is flipped by the protrusion toward the rear side in the conveying direction. The pressing device according to any one of the above. - 前記圧搾対象物から搾取された搾汁を回収する回収部を備え、
前記回収部が、
前記搾汁内に混合した前記圧搾対象物の残渣を前記搾汁から分離する分離部と、
前記分離部により分離された前記残渣を前記空間部に供給する再供給部と、を備えている、請求項1~6のいずれか一項に記載の圧搾装置。 A recovery unit for recovering the juice extracted from the object to be compressed;
The collection unit is
A separation unit for separating the residue of the compressed object mixed in the juice from the juice;
The squeezing device according to any one of claims 1 to 6, further comprising a refeeding unit that supplies the residue separated by the separating unit to the space. - 前記内接ロールの外周面および前記リングロールの内周面を修復する修復部を備え、
前記修復部が、前記内接ロールを回転させながら前記内接ロールの外周面を修復し、前記リングロールを回転させながら前記リングロールの内周面を修復する、請求項1~7のいずれか一項に記載の圧搾装置。 A repair portion for repairing the outer peripheral surface of the inscribed roll and the inner peripheral surface of the ring roll;
The repair unit repairs the outer peripheral surface of the inscribed roll while rotating the inscribed roll, and repairs the inner peripheral surface of the ring roll while rotating the ring roll. The pressing device according to one item. - 前記修復部が、前記リングロールの外周面を支持する複数の保持ロールを備え、
前記複数の保持ロールが、前記リングロールの外周面において前記押圧ロールに対して、前記リングロールの周方向にずれて配置されている、請求項8に記載の圧搾装置。 The restoration unit includes a plurality of holding rolls that support the outer peripheral surface of the ring roll,
The squeezing device according to claim 8, wherein the plurality of holding rolls are arranged in a circumferential direction of the ring roll with respect to the pressing roll on an outer peripheral surface of the ring roll. - 前記修復部が、前記内接ロールの外周面を改削することで修復する内接ロール改削部を備え、
前記内接ロールの硬度が、前記リングロールの硬度よりも高く、
前記修復部が、前記内接ロール改削部により改削された前記内接ロールの外周面を、前記リングロールの内周面に押圧させながら、前記内接ロールおよび前記リングロールをそれぞれ回転させることで、前記リングロールの内周面を修復する、請求項8または9に記載の圧搾装置。 The repair unit includes an inscribed roll cutting part that repairs by repairing an outer peripheral surface of the inscribed roll,
The hardness of the inscribed roll is higher than the hardness of the ring roll,
The restoration unit rotates the inscribed roll and the ring roll while pressing the outer peripheral surface of the inscribed roll, which has been cut by the inscribed roll cutting unit, against the inner peripheral surface of the ring roll. The pressing device according to claim 8 or 9, wherein the inner peripheral surface of the ring roll is repaired. - 前記空間部には、前記圧搾対象物が圧搾された後の残渣を該空間部から排出する気流搬送手段が接続されている、請求項1~10のいずれか一項に記載の圧搾装置。 The squeezing device according to any one of claims 1 to 10, wherein an airflow conveying means for discharging a residue after the squeezed object is squeezed from the space part is connected to the space part.
- 請求項1~11のいずれか一項に記載の圧搾装置と、
前記圧搾装置の後段に、前記圧搾対象物が圧搾された後の残渣を圧縮して燃料ペレットを成形する成形装置と、を備える、燃料ペレット製造設備。 The pressing device according to any one of claims 1 to 11,
A fuel pellet manufacturing facility, comprising: a molding device that compresses a residue after the pressing object is compressed and forms fuel pellets after the pressing device. - 請求項11に記載の圧搾装置を用いた圧搾方法であって、
前記リングロールの前記空間部に圧搾対象物を投入する工程と、
前記リングロールの内周面と前記内接ロールの外周面との間で、前記圧搾対象物を前記リングロールの内周面及び前記内接ロールの外周面によって直接圧搾することによって、圧搾後の前記圧搾対象物の残渣の水分含有率を35パーセント以下とする工程と、
前記残渣を前記気流搬送手段で前記空間部の外側に搬送する工程と、を備える、圧搾方法。 A pressing method using the pressing device according to claim 11,
A step of introducing an object to be compressed into the space of the ring roll;
Between the inner circumferential surface of the ring roll and the outer circumferential surface of the inscribed roll, the compressed object is directly squeezed by the inner circumferential surface of the ring roll and the outer circumferential surface of the inscribed roll. A step of setting the moisture content of the residue of the compressed object to 35% or less;
A step of conveying the residue to the outside of the space portion by the air flow conveying means. - 前記残渣に残る繊維の平均長さが6mm以下となるように、前記圧搾対象物を圧搾する、請求項13に記載の圧搾方法。 The pressing method according to claim 13, wherein the pressing object is pressed so that an average length of fibers remaining in the residue is 6 mm or less.
- 前記残渣を圧縮して燃料ペレットを成形する工程を備える、請求項14に記載の圧搾方法。 The pressing method according to claim 14, comprising a step of compressing the residue to form a fuel pellet.
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BR112015031500A BR112015031500B8 (en) | 2013-06-28 | 2014-06-26 | COMPRESSION EQUIPMENT, FUEL PELLET PRODUCTION FACILITY, AND COMPRESSION METHOD |
JP2015505744A JP5799189B2 (en) | 2013-06-28 | 2014-06-26 | Squeezing device, fuel pellet manufacturing equipment and squeezing method |
PH12015502847A PH12015502847B1 (en) | 2013-06-28 | 2015-12-22 | Squeezing device, fuel pellet manufacturing facility and squeezing method |
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BR (1) | BR112015031500B8 (en) |
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- 2014-06-26 JP JP2015505744A patent/JP5799189B2/en active Active
- 2014-06-26 WO PCT/JP2014/066995 patent/WO2014208669A1/en active Application Filing
- 2014-06-26 MY MYPI2015704460A patent/MY162878A/en unknown
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US2374047A (en) * | 1940-08-03 | 1945-04-17 | Stacom Process Corp | Preparation of nutritional and therapeutic concentrates |
FR1513505A (en) * | 1967-01-03 | 1968-02-16 | Dollat & Cie J | Grape press and installation comprising such presses |
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PH12015502847A1 (en) | 2016-03-21 |
BR112015031500B1 (en) | 2022-03-29 |
BR112015031500B8 (en) | 2022-11-08 |
JPWO2014208669A1 (en) | 2017-02-23 |
BR112015031500A2 (en) | 2017-07-25 |
JP5799189B2 (en) | 2015-10-21 |
MY162878A (en) | 2017-07-20 |
PH12015502847B1 (en) | 2016-03-21 |
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