WO2014206038A1 - 喷墨打印设备及制作光栅的方法 - Google Patents

喷墨打印设备及制作光栅的方法 Download PDF

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Publication number
WO2014206038A1
WO2014206038A1 PCT/CN2013/089609 CN2013089609W WO2014206038A1 WO 2014206038 A1 WO2014206038 A1 WO 2014206038A1 CN 2013089609 W CN2013089609 W CN 2013089609W WO 2014206038 A1 WO2014206038 A1 WO 2014206038A1
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WIPO (PCT)
Prior art keywords
nozzle
base
grating
nozzles
inkjet printing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
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PCT/CN2013/089609
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English (en)
French (fr)
Inventor
武延兵
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BOE Technology Group Co Ltd
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BOE Technology Group Co Ltd
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Publication date
Application filed by BOE Technology Group Co Ltd filed Critical BOE Technology Group Co Ltd
Priority to US14/342,022 priority Critical patent/US9409395B2/en
Publication of WO2014206038A1 publication Critical patent/WO2014206038A1/zh
Anticipated expiration legal-status Critical
Priority to US15/161,713 priority patent/US9782793B2/en
Ceased legal-status Critical Current

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B30/00Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images
    • G02B30/20Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes
    • G02B30/26Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes of the autostereoscopic type
    • G02B30/30Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes of the autostereoscopic type involving parallax barriers
    • G02B30/32Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes of the autostereoscopic type involving parallax barriers characterised by the geometry of the parallax barriers, e.g. staggered barriers, slanted parallax arrays or parallax arrays of varying shape or size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/145Arrangement thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/28Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for printing downwardly on flat surfaces, e.g. of books, drawings, boxes, envelopes, e.g. flat-bed ink-jet printers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M3/00Printing processes to produce particular kinds of printed work, e.g. patterns
    • B41M3/008Sequential or multiple printing, e.g. on previously printed background; Mirror printing; Recto-verso printing; using a combination of different printing techniques; Printing of patterns visible in reflection and by transparency; by superposing printed artifacts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/145Arrangement thereof
    • B41J2/15Arrangement thereof for serial printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/145Arrangement thereof
    • B41J2/155Arrangement thereof for line printing
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B30/00Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images
    • G02B30/20Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes
    • G02B30/26Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes of the autostereoscopic type
    • G02B30/27Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes of the autostereoscopic type involving lenticular arrays

Definitions

  • Embodiments of the present invention relate to an inkjet printing apparatus and a method of fabricating a grating. Background technique
  • Stereoscopic display has become a major trend in the field of display technology.
  • the fundamental principle of stereoscopic display is that the parallax produces a stereoscopic image, that is, the left eye image is seen by the left eye, and the right eye image is seen by the right eye.
  • the left and right eyes are sent separately. After the two images of parallax and two different images are delivered to the brain, what we see is a stereoscopic image with depth of field.
  • Parallax baffle method 3D is currently the most popular 3D display technology, and its basic structure includes a display unit and a parallax barrier under the display unit.
  • the parallax barrier is a grating in which a transparent, one light-shielding strip is periodically arranged, wherein the width of the light-transmitting region is generally 20-70 ⁇ m, and the width of the light-shielding region is generally tens to hundreds of micrometers.
  • the grating can be produced by inkjet printing, that is, the grating light-shielding stripe is printed directly on the substrate. This method can improve the grating production efficiency.
  • the grating is produced by the inkjet printing method, after printing one shading stripe, it is necessary to control the nozzle to accurately move to the center of the next shading strip and then print, so that the center distance of the adjacent two shading strips of the grating is too small.
  • Embodiments of the present invention provide an inkjet printing apparatus and a method of fabricating a grating, so that when a grating is manufactured by an inkjet printing method, the fabrication of a high-precision grating can be satisfied without using a device with a small stepping step, and the adoption is reduced.
  • the cost of fabricating the grating by the inkjet printing method increases the feasibility of fabricating the grating by the method of inkjet printing.
  • an inkjet printing apparatus comprising:
  • the base is disposed on the base, and is configured to carry a substrate to be processed linearly moving in a first direction on a surface of the base;
  • the nozzle assembly is disposed above the base, the nozzle assembly includes a nozzle holder and a plurality of nozzles disposed on a side of the nozzle bracket facing the base, wherein the plurality of nozzles are disposed Corresponding nozzles, the showerhead assembly is linearly movable in a first direction.
  • Another aspect of the present invention provides a method of fabricating a grating, comprising: operating the showerhead to perform a first printing of a raster shading stripe on a substrate to be processed;
  • FIG. 1 is a schematic view showing the overall structure of an inkjet printing apparatus according to an embodiment of the present invention
  • FIG. 2 is a schematic view showing the structure of a head assembly of an inkjet printing apparatus according to an embodiment of the present invention
  • FIG. 3 is a schematic structural view of a base moving assembly of an inkjet printing apparatus according to an embodiment of the present invention
  • FIG. 5 is a schematic diagram of a specific grating stripe fabricated by using the grating manufacturing method of the embodiment of the present invention.
  • an inkjet printing apparatus includes: a base 1, and a base 2 provided on the base 1.
  • the base 2 is used to carry the substrate 7 to be processed, and the base 2 is linearly movable in the first direction on the surface of the base 1.
  • the inkjet printing apparatus further includes a head assembly 3, the head unit 3 is disposed above the base 2, and the head unit 3 includes a head holder 31 and a spray head disposed on the side of the head holder 2 facing the base 2
  • the head 32 is provided with a nozzle 33 on each of the plurality of nozzles, and the head assembly 3 is linearly movable in the first direction.
  • the base 2 and the head assembly 3 can both move in the first direction, when the grating is fabricated, the base 3 and the head assembly 2 are simultaneously moved, and the The difference in distance generated in the first direction when the base 3 and the head assembly 2 are moved ensures the spacing of the adjacent two light-shielding stripes of the grating to be fabricated.
  • the base 3 and the head assembly 2 can be completed without requiring high movement precision, and the high-precision grating can be completed, the cost of the device for fabricating the grating by the inkjet printing method is reduced, and the method of inkjet printing is improved.
  • the feasibility of the grating since the base 2 and the head assembly 3 can both move in the first direction, when the grating is fabricated, the base 3 and the head assembly 2 are simultaneously moved, and the The difference in distance generated in the first direction when the base 3 and the head assembly 2 are moved ensures the spacing of the adjacent two light-shielding stripes of the grating to be fabricated.
  • the head assembly 3 can be in various forms, for example, in the form shown in FIG. 1.
  • the head unit 3 includes a head holder 31 and is disposed at equal intervals in the first direction to the head holder 31 facing the base 2 a plurality of nozzles 32 on the side, each of the nozzles 32 facing the base 2 has a nozzle 33 on one end thereof, the diameter of the nozzle 33 being equal to the width of the grating shading strip to be made and between the nozzles 33
  • the spacing is adjustable. When performing the raster printing using the head unit 3 of the embodiment shown in FIG. 1, when printing the gratings of different specifications, it is necessary to adjust the spacing between the nozzles 33 so that the spacing between the nozzles 33 and the grating to be fabricated are shielded.
  • the spacing of the stripes is adapted.
  • a single nozzle assembly 3 is required to meet a variety of grating fabrication requirements.
  • the nozzle 33 can be connected to the nozzle 32 in various manners. For example, a long groove can be opened in the first direction at the end of the nozzle 32 facing the base 2, and then the nozzle 33 can be fixed to the long groove by bolts, each time adjusting. Simply loosen the bolt and slide the nozzle 33 over the long slot.
  • the head unit 3 of the embodiment shown in Fig. 1 is suitable for the case where a small number of gratings of different specifications are produced.
  • the head assembly 3 can also be configured in the form shown in FIG. 2.
  • the head assembly 3 includes a head holder 31 and a head 34 disposed on a side of the head holder 31 facing the base 2, the head 34 facing A baffle 35 is disposed on the side of the base 2, and a plurality of spouts 36 are disposed on the baffle 35 at equal intervals in the first direction, and the diameter of the spout 36 is equal to the width of the grating shading strip to be formed.
  • a baffle 35 having a nozzle design having different pitches may be provided, for example, by means of a film forming method having different nozzle spacings. Baffle.
  • a spout 36 is formed on the baffle 35 to accommodate the spacing of the raster strips to be made, and the corresponding baffle 35 is replaced when in use.
  • This method makes it easy to replace and is easy to ensure the accuracy of the spout 36 pitch.
  • the nozzle assembly 3 of the embodiment shown in Fig. 2 is suitable for mass production of gratings of the same specification.
  • FIG. 3 shows an embodiment of a base moving assembly 7 for controlling the movement of the base.
  • a screw is disposed under the base 2, and the lead screw 73 is provided.
  • a screw nut 74 is coupled to the upper portion, and the lead screw 73 is disposed along the first direction.
  • One end of the lead screw 73 is connected to the motor 71 through a gearbox 72, and the motor 71 is fixed to the base 1. This structure is low in cost.
  • Figure 4 shows an embodiment of a spray head moving assembly 8 for controlling the movement of the spray head assembly 3.
  • the head moving assembly 8 includes a magnetic track 81 and a thrust line 82.
  • the magnetic track 81 of the linear motor When it is required to move the head unit 3 in the first direction, it is only necessary to arrange the magnetic track 81 of the linear motor in the first direction, and then connect the head holder 31 of the head unit 3 to the thrust line 82 of the linear motor.
  • This structure has high transmission precision.
  • the ink tank 4 which is connected to the nozzle, and can continuously supply ink to the nozzle. .
  • the printing system of the present invention may further include a positioning device 5 for more precise and convenient installation of the substrate to be processed.
  • the positioning device 5 is disposed on the head holder 31 to position the relative positions of the substrate 6 to be processed and the head holder 31.
  • the embodiment of the invention further provides a method for fabricating a grating by using the inkjet printing device according to any of the above embodiments, the method comprising:
  • the base 2 and the head assembly 3 can be moved in the first direction, when the grating is fabricated, the base 3 and the head assembly 2 are simultaneously moved, and the base is utilized.
  • the distance difference generated in the first direction when the table 3 and the head assembly 2 are moved ensures the pitch of the light-shielding strips to be made, thereby making the base 3 and the head assembly 2 high without requiring high movement accuracy.
  • the fabrication of the precision grating reduces the cost of the device for fabricating the grating by the inkjet printing method, and improves the feasibility of fabricating the grating by the inkjet printing method.
  • the method of printing the raster shading stripes is as follows:
  • Both B and V are positive integer multiples of W;
  • At least one of B and V is an odd multiple of W
  • B is a positive integer multiple of W: This condition is to ensure that the grating shading stripe printed by each nozzle/nozzle is a positive integer multiple of W in the same printing.
  • V is a positive integer multiple of W: This condition is to ensure that the grating shading stripe printed out multiple times by the same nozzle/jet is a positive integer multiple of W.
  • At least one of B and V is an odd multiple of W: Since when B is an even multiple of W, the grating shading stripe printed by two adjacent nozzles has an even multiple of W, and if V is also an even number of W In addition, the grating light-shielding stripe printed by the same nozzle is also an even multiple of W, so that at most, the grating light-shielding stripe with a pitch of 2W can be printed, and the grating light-shielding stripe with a pitch of W cannot be printed. Therefore, this condition is to ensure that the grating shading stripes with a spacing of W can be printed.
  • V ⁇ B ( N-1 ) +W This condition limits the minimum number of nozzles/nozzles. The purpose is to pass multiple nozzles or nozzles without the grating shading strip spacing by V value alone. Print multiple times to ensure the grating shading stripe spacing.
  • FIG. 5 is a schematic diagram of a grating shading strip produced by the above method.
  • the stripe of the same thickness in FIG. 5 represents the stripe printed in the same time, and the raster of the first printing is shown from coarse to thin respectively.
  • the grating shading strips are designed to have different widths only for the sake of convenience, and the widths of the respective raster shading strips actually printed are equal.
  • the parameter V the parameter V
  • the method for fabricating the grating provided by the embodiment of the invention does not need to produce a driving device with a small step size, can also complete the fabrication of a high-precision grating, and reduces the cost of the grating fabrication device. This method is simple, easy to operate, and efficient in raster production.
  • An inkjet printing apparatus and a method of manufacturing the same since the base and the head assembly are movable in the first direction, when moving the grating, simultaneously moving The abutment and the head assembly utilize the distance difference generated in the first direction when the base and the head assembly are moved to ensure the spacing of the adjacent two light-shielding strips of the grating to be fabricated, thereby making the base and the head assembly unnecessary
  • the movement accuracy can also complete the fabrication of high-precision gratings, reduce the cost of equipment for fabricating gratings by inkjet printing, and improve the feasibility of fabricating gratings by inkjet printing.

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  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Coating Apparatus (AREA)
  • Ink Jet (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

一种喷墨打印设备包括:基座(1);基台(2),所述基台设置于所述基座上,用于承载待加工基板(6)在所述基座的表面沿第一方向直线移动;以及喷头组件(3),所述喷头组件设置于所述基台上方,所述喷头组件包括喷头支架(31)和设置于所述喷头支架面向所述基台一侧上的喷头(32),所述喷头上设有喷嘴(33),所述喷头组件可沿第一方向直线移动。一种制作光栅的方法由所述喷墨印刷设备来实现。所述喷墨打印设备和制作光栅的方法适于用喷墨打印的方法制作光栅。

Description

喷墨打印设备及制作光栅的方法 技术领域
本发明的实施例涉及一种喷墨打印设备及制作光栅的方法。 背景技术
立体显示已经成为显示技术领域的一大趋势。 而立体显示的根本原理 就是视差产生立体, 即, 使人的左眼看到左眼图像, 右眼看到右眼图像, 在人眼的视觉暂留时间之内, 给左、 右眼分别送去有视差的两幅图像,两幅 不同的图象输送到大脑后,我们所看到的就是有景深的立体图像。
视差挡板法 3D是现在最流行的一种 3D显示技术, 其基本结构包括显 示单元以及在显示单元下面的视差挡板。 视差挡板是周期性排列一条透明, 一条遮光条纹的光栅, 其中透光区域宽度一般为 20— 70微米, 而遮光区域 宽度一般为几十到几百微米。
常规技术一般采用光刻或者喷墨打印的方法制作光栅。 用光刻方法制 作光栅时, 精度较高, 但是流程很复杂、 制作效率低。 理论上可以采用喷 墨打印的方法制作光栅, 即直接在基板上打印光栅遮光条纹, 此方法工艺 筒单, 可以提高光栅的制作效率。 但是用喷墨打印的方法制作光栅时, 每 打印完一条遮光条纹后, 需要控制喷头精确移动到下一条遮光条纹的中心 然后再进行打印, 这样, 由于光栅相邻两遮光条纹的中心距离太小, 因此 必须制作出步进很小的位移控制装置才能满足光栅的制作要求, 而常规技 术中的传动设备 4艮难达到这样的精度, 而且即使有也价格非常昂贵, 这样 就导致了喷墨打印的方法 4艮难实施。 发明内容
本发明的实施例提供一种喷墨打印设备及制作光栅的方法, 使得用喷 墨打印的方法制作光栅时, 不需要制作步进很小的设备就可以满足高精度 光栅的制作, 降低了采用喷墨打印法制作光栅的设备成本, 提高了采用喷 墨打印的方法制作光栅的可行性。
根据本发明的一方面, 提供了一种喷墨打印设备, 包括:
基座; 基台, 所述基台设置于所述基座上, 用于承载待加工基板在所述基座 的表面沿第一方向直线移动; 以及
喷头组件, 所述喷头组件设置于所述基台上方, 所述喷头组件包括喷 头支架和设置于所述喷头支架面向所述基台一侧上的多个喷头, 所述多个 喷头上设有对应的喷嘴, 所述喷头组件可沿第一方向直线移动。
本发明的另一方面提供了一种制作光栅的方法, 包括: 操作所述喷头 在待加工基板上进行光栅遮光条纹的第一次打印;
操作所述基台沿所述第一方向移动第一距离, 操作所述喷头组件沿所 述第一方向移动第二距离, 操作所述喷头在所述待加工基板上沿平行于第 一次打印的光栅遮光条纹的方向进行光栅遮光条纹的第二次打印, 所述第 一距离和所述第二距离的距离差由待制作光栅遮光条纹的间距确定; 以及 重复上一步骤, 直至打印完成所有光栅遮光条纹。 附图说明
以下将结合附图对本发明的实施例进行更详细的说明, 以使本领域普 通技术人员更加清楚地理解本发明, 其中:
图 1为本发明实施例喷墨打印设备的整体结构示意图;
图 2为本发明实施例喷墨打印设备的一种喷头组件结构的示意图; 图 3为本发明实施例喷墨打印设备的基台移动组件的结构示意图; 图 4为本发明实施例喷墨打印设备的喷头移动组件的结构示意图; 图 5 为使用本发明实施例光栅制作方法制作的一个具体的光栅条纹示 意图。 具体实施方式
下面将结合本发明实施例中的附图, 对本发明实施例中的技术方案进 行清楚、 完整地描述, 显然, 所描述的实施例仅仅是本发明一部分示例性 实施例, 而不是全部的实施例。 基于本发明中的示例性实施例, 本领域普 通技术人员在不需要创造性劳动前提下所获得的所有其他实施例, 都应属 于本发明保护的范围。
除非另作定义, 此处使用的技术术语或者科学术语应当为本发明所属 领域内具有一般技能的人士所理解的通常意义。 本发明专利申请说明书以 及权利要求书中使用的 "第一" 、 "第二" 以及类似的词语并不表示任何 顺序、数量或者重要性, 而只是用来区分不同的组成部分。 同样, "一个"、 "一" 或者 "该" 等类似词语也不表示数量限制, 而是表示存在至少一个。 "包括" 或者 "包含" 等类似的词语意指出现该词前面的元件或者物件涵 盖出现在该词后面列举的元件或者物件及其等同, 而不排除其他元件或者 物件。 "上" 、 "下" 等仅用于表示相对位置关系, 当被描述对象的绝对 位置改变后, 则该相对位置关系也可能相应地改变。
图 1为本发明实施例喷墨打印设备的整体结构示意图, 如图 1所示, 根据本发明的实施例的喷墨打印设备, 包括: 基座 1 , 基座 1上的设置的基 台 2, 基台 2用于承载待加工基板 7, 基台 2可在所述基座 1的表面沿第一 方向直线移动。 喷墨打印设备还包括喷头组件 3 , 所述喷头组件 3设置于所 述基台 2的上方, 所述喷头组件 3包括喷头支架 31和设置于喷头支架 31 面向基台 2—侧上的喷多个头 32, 所述多个喷头的每个上设有喷嘴 33 , 所 述喷头组件 3可沿第一方向直线移动。
本发明实施例提供的喷墨打印设备, 由于所述基台 2和所述喷头组件 3 均可沿所述第一方向移动, 因此在制作光栅时, 同时移动基台 3 和喷头组 件 2,利用基台 3和喷头组件 2移动时在第一方向上产生的距离差来保证待 制作光栅相邻两遮光条纹的间距。 由此, 使得基台 3和喷头组件 2不需要 有很高的移动精度也可完成高精度光栅的制作, 降低了采用喷墨打印法制 作光栅的设备成本, 提高了采用喷墨打印的方法制作光栅的可行性。
喷头组件 3的形式可以有多种, 例如可以为如图 1所示的形式: 所述 喷头组件 3 包括喷头支架 31和沿第一方向等间隔设置于所述喷头支架 31 面向所述基台 2—侧上的多个喷头 32, 每一个所述喷头 32面向所述基台 2 一端上均设有喷嘴 33 ,所述喷嘴 33的直径与待制作光栅遮光条纹的宽度相 等且各喷嘴 33之间的间距可调。 使用图 1所示的实施例的喷头组件 3进行 光栅打印时, 在打印不同规格的光栅时, 需要对各喷嘴 33之间的间距进行 调整,使各喷嘴 33之间的间距与待制作光栅遮光条纹的间距相适应。 由此, 只需一套喷头组件 3即可满足多种规格的光栅制作要求。喷嘴 33与喷头 32 的连接方式可以有多种, 例如可在喷头 32面向所述基台 2—端沿第一方向 开设长槽, 然后将喷嘴 33通过螺栓固定于长槽上, 每次调整时只需松开螺 栓然后将喷嘴 33在长槽上滑动即可。 但是, 由于此类可调结构在多次打印 的情况下各喷嘴 33之间的间距会出现微小的变化, 需要再次进行校正, 因 此图 1所示的实施例的喷头组件 3适用于对不同规格的光栅少量生产的情 况。
根据上面的实施例, 所属技术领域的技术人员可以容易地想出其它调 节喷嘴位置的方式的实施例。
喷头组件 3还可以设置为如图 2所示的形式: 所述喷头组件 3包括喷 头支架 31和设置于所述喷头支架 31面向所述基台 2—侧上的喷头 34, 所 述喷头 34面向所述基台 2—侧设有挡板 35 , 所述挡板 35上沿第一方向等 间隔设置有若干喷口 36,所述喷口 36的直径与待制作光栅遮光条纹的宽度 相等。 使用图 2所示的实施例的喷头组件 3进行光栅打印时, 在打印不同 规格的光栅时, 可以配备具有不同间距的喷口设计的挡板 35 , 例如通过膜 具成型方式制作具有不同喷口间距的挡板。 例如, 在挡板 35上加工出与待 制作光栅遮光条纹的间距相适应的喷口 36,使用时更换上相应的挡板 35即 可。 这种方式使更换方便且易于保证喷口 36间距的精度。 但是由于不同规 格的光栅所使用的挡板 35的规格也不相同, 因此图 2所示的实施例中的喷 头组件 3适用于对同种规格的光栅大批量生产的情况。
根据上面的实施例, 所属技术领域的技术人员可以容易地想出其它调 节喷嘴或喷口间距的实施例。
^^台 2和喷头组件 3移动的实施方式可以有多种, 只要^ ^台 2和 喷头组件 3能够在基台 2的平面方向内沿同一直线方向运动即可。 例如, 可以选用丝杠和丝杠螺母的传动方式、 传动带的传动方式或者采用直线电 机的传动方式, 其结构均为本领域技术人员能够实施的常用的机械传动结 构。 参照图 3 , 图 3所示为一个用于控制基台移动的基台移动组件 7的实施 例, 当需要 ^^台 2沿第一方向运动时, 基台 2下方设置丝杠, 丝杠 73上 配合连接有丝杠螺母 74 , 所述丝杠 73沿所述第一方向设置。 所述丝杠 73 一端通过变速箱 72与电机 71连接, 电机 71固定于基座 1上。 此结构成本 低。
图 4所示为一个用于控制喷头组件 3移动的喷头移动组件 8的实施例。 该喷头移动组件 8包括磁轨 81和推力线圏 82。 当需要使喷头组件 3沿第一 方向运动时, 只需将直线电机的磁轨 81沿第一方向设置, 然后将喷头组件 3的喷头支架 31与直线电机的推力线圏 82连接即可。 此结构传动精度高。 进一步地, 如图 1 所示, 为了提高设备的油墨储量, 节省频繁添加油 墨所耗费的时间, 提高生产效率, 优选使用油墨箱 4, 所述油墨箱 4与喷头 连接, 可向喷头持续供给油墨。
进一步地, 如图 1 所示, 为了安装被加工基板时更加精确、 方便, 本 发明的打印系统还可以包括定位装置 5。 所述定位装置 5设置于喷头支架 31上, 可对被加工基板 6和喷头支架 31的相对位置进行定位。
本发明实施例还提供了一种利用上述任一项实施例所述的喷墨打印设 备制作光栅的方法, 所述方法包括:
操作喷头在待加工基板上进行光栅遮光条纹的第一次打印;
操作所述基台 2沿第一方向移动第一距离, 操作所述喷头组件 3沿第 一方向移动第二距离, 操作所述喷头在所述待加工基板 6上沿平行于第一 次打印的光栅遮光条纹的方向进行光栅遮光条纹的第二次打印, 所述第一 距离和所述第二距离的距离差由待制作光栅遮光条纹的间距确定; 以及 重复上一步骤, 直至打印完成所有光栅遮光条纹。
本发明实施例提供的光栅制作方法, 由于所述基台 2和所述喷头组件 3 均可沿所述第一方向移动, 因此在制作光栅时, 同时移动基台 3 和喷头组 件 2,利用基台 3和喷头组件 2移动时在第一方向上产生的距离差来保证待 制作光栅遮光条纹的间距, 由此, 使得基台 3和喷头组件 2不需要有很高 的移动精度也可完成高精度光栅的制作, 降低了采用喷墨打印法制作光栅 的设备成本, 提高了采用喷墨打印的方法制作光栅的可行性。
例如, 当待制作光栅为等间距光栅且待制作光栅相邻两遮光条纹的中 心距为 W时, 打印光栅遮光条纹的方法如下:
调整所述第一距离与所述第二距离的差的绝对值 V,所述喷嘴的个数 N 以及相邻两喷嘴的中心距 B , 使其同时满足如下条件:
B和 V均为 W的正整数倍;
B和 V至少有一个为 W的奇数倍;
V < B ( N-1 ) +W;
当 B≠W时, B≠V;
操作喷头在待加工基板上进行光栅遮光条纹的第一次打印;
操作所述基台 2沿第一方向移动第一距离, 操作所述喷头组件 3沿第 一方向移动第二距离, 操作喷头在所述待加工基板上进行光栅遮光条纹的 第二次打印; 以及
重复上一步骤, 直至打印完成所有光栅遮光条纹。
采用本实施例所述的方法进行光栅打印时, 首先需要根据待打印光栅 的 W值对参 ¾ V、 B、 N进行调整, 使其同时满足上述各条件, 对上述各 条件的原理解释如下:
1 ) B为 W的正整数倍: 此条件是为了保证同一次打印中, 各喷嘴 /喷 口所打印出的光栅遮光条纹间距为 W的正整数倍。
2 ) V为 W的正整数倍: 此条件是为了保证同一喷嘴 /喷口多次打印出 的光栅遮光条纹间距为 W的正整数倍。
3 ) B和 V至少有一个为 W的奇数倍: 由于当 B为 W的偶数倍时, 相 邻两喷口打印出的光栅遮光条纹间距为 W的偶数倍, 此时若 V也为 W的 偶数倍则同一喷口各次打印出的光栅遮光条纹间距也为 W的偶数倍, 因此 最多只能打印出间距为 2W的光栅遮光条纹而无法打印出间距为 W的光栅 遮光条纹。 因此,此条件是为了保证能够打印出间隔为 W的光栅遮光条纹。
4 ) V < B ( N-1 ) +W: 此条件限制了喷嘴 /喷口的最少个数, 目的是为 了在仅通过 V值无法保证光栅遮光条纹间距的情况下可以通过多个喷嘴或 喷口的多次打印来保证光栅遮光条纹间距。
5 ) 当 B≠W时, B≠V: 若 B≠W时, B=V, 则无论打印多少次, 打 印出的相邻两光栅遮光条纹间距均不等于 W, 因此无法制作出相邻两光栅 遮光条纹间距为 W的光栅遮光条纹。
如图 5所示, 图 5为使用上述方法制作的一个光栅遮光条纹示意图, 图 5 中相同粗细的条紋表示同一次打印出的条纹, 图中由粗到细分别表示 第一次打印的光栅遮光条纹、 第二次打印的光栅遮光条纹……第五次打印 的光栅遮光条纹。 此示意图中将光栅遮光条纹设计为不同宽度只是为了区 分方便, 实际打印出的各光栅遮光条纹宽度相等。 在此实施例中, 参数 V、
N、 B与 W之间的关系如下: V=4W, B=5W, N=7。
本发明实施例提供的制作光栅的方法, 不需要制作步进很小的驱动装 置也可完成高精度光栅的制作, 降低了光栅制作设备的成本。 此方法筒单, 易于操作, 光栅制作效率高。
本发明实施例提供的喷墨打印设备及制作光栅的方法, 由于所述基台 和所述喷头组件均可沿所述第一方向移动, 因此在制作光栅时, 同时移动 基台和喷头组件, 利用基台和喷头组件移动时在第一方向上产生的距离差 来保证待制作光栅相邻两遮光条纹的间距, 由此, 使得基台和喷头组件不 需要有很高的移动精度也可完成高精度光栅的制作, 降低了采用喷墨打印 法制作光栅的设备成本, 提高了采用喷墨打印的方法制作光栅的可行性。
以上所述, 仅为本发明的示例性实施例或实施方式, 但本发明的保护 范围并不局限于此, 本技术领域的普通技术人员在本发明所公开的范围内, 可容易地想到许多变化或替换, 而这些变化和替换都应涵盖在本发明的保 护范围之内。

Claims

权利要求书
1、 一种喷墨打印设备, 包括:
基座;
基台, 所述基台设置于所述基座上, 用于承载待加工基板在所述基座 的表面沿第一方向直线移动; 以及
喷头组件, 所述喷头组件设置于所述基台上方, 所述喷头组件包括喷 头支架和设置于所述喷头支架面向所述基台一侧上的多个喷头, 所述多个 喷头的每个上设有喷嘴, 所述喷头组件可沿所述第一方向直线移动。
2、 根据权利要求 1所述的喷墨打印设备, 其中所述多个喷头沿所述第 一方向等间隔设置于所述喷头支架面向所述基台一侧上, 所述喷嘴的直径 与待制作光栅遮光条纹的宽度相等且各喷嘴之间的间距可调。
3、 根据权利要求 1或 2所述的喷墨打印设备, 其中所述喷头面向所述 基台一侧设有挡板, 所述挡板上沿所述第一方向等间隔设置有多个喷口, 所述喷口的直径与待制作光栅遮光条纹的宽度相等。
4、 根据权利要求 1~3中任一项所述的喷墨打印设备, 还包括基台移动 组件, 所述基台移动组件包括设置于基台下方的丝杠, 配合连接在所述丝 杠上的丝杠螺母, 所述丝杠沿所述第一方向设置, 所述丝杠一端通过变速 箱与电机连接, 所述电机固定于基座上。
5、 根据权利要求 1~4中任一项所述的喷墨打印设备, 还包括喷头移动 组件, 所述喷头移动组件为直线电机, 所述直线电机包括磁轨和设置于磁 轨上且可沿磁轨直线运动的推力线圏, 所述磁轨沿第一方向设置, 所述推 力线圏与喷头支架连接。
6、 根据权利要求 1~5中任一项所述的喷墨打印设备, 还包括油墨箱, 所述油墨箱与所述多个喷头连接, 用于向所述多个喷头供给油墨。
7、根据权利要求 1~6中任一项所述的喷墨打印设备,还包括定位装置, 所述定位装置设置于所述喷头支架上, 用于将待加工基板和所述喷头支架 进行定位。
8、 一种利用如权利要求 1~7中任一项所述的喷墨打印设备制作光栅的 方法, 包括:
操作所述喷头在待加工基板上进行光栅遮光条纹的第一次打印; 操作所述基台沿所述第一方向移动第一距离, 操作所述喷头组件沿所 述第一方向移动第二距离, 操作所述喷头在所述待加工基板上沿平行于所 述第一次打印的光栅遮光条纹的方向进行光栅遮光条纹的第二次打印, 所 述第一距离和所述第二距离的距离差由待制作光栅遮光条纹的间距确定; 以及
重复上一步骤, 直至打印完成所有光栅遮光条纹。
9、 根据权利要求 8所述的制作光栅的方法, 还包括:
当待制作光栅为等间距光栅且待制作光栅相邻两遮光条纹的中心距为 W时, 调整所述第一距离与所述第二距离的差的绝对值 V, 所述喷嘴或喷 口的个数 N以及相邻两喷嘴或喷口的中心距 B, 使同时满足如下条件:
B和 V均为 W的正整数倍;
B和 V至少有一个为 W的奇数倍;
V < B ( N-1 ) +W; 以及
当 B≠W时, B≠V。
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CN103317848A (zh) 2013-09-25
US20160263616A1 (en) 2016-09-15

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