WO2014204065A1 - Method for manufacturing thermoplastic polyurethane hotmelt film and thermoplastic polyurethane hotmelt film manufactured by same method - Google Patents

Method for manufacturing thermoplastic polyurethane hotmelt film and thermoplastic polyurethane hotmelt film manufactured by same method Download PDF

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WO2014204065A1
WO2014204065A1 PCT/KR2013/010717 KR2013010717W WO2014204065A1 WO 2014204065 A1 WO2014204065 A1 WO 2014204065A1 KR 2013010717 W KR2013010717 W KR 2013010717W WO 2014204065 A1 WO2014204065 A1 WO 2014204065A1
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hot melt
melt film
thermoplastic polyurethane
film
tpu
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PCT/KR2013/010717
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French (fr)
Korean (ko)
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박희대
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Park Heedae
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2170/00Compositions for adhesives
    • C08G2170/20Compositions for hot melt adhesives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2375/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2375/04Polyurethanes

Definitions

  • the present invention relates to a method for manufacturing a thermoplastic polyurethane hot melt film, and more particularly, to prepare a TPU hot melt film by a T-dies method, without using a release paper or a release film,
  • the present invention relates to a method of preparing an environmentally friendly thermoplastic polyurethane hotmelt film, as well as a thermoplastic polyurethane hotmelt film prepared by the above method.
  • the adhesive is applied to the adherend using a liquid adhesive, and then the adherends are bonded to each other in a state in which a solvent or moisture is volatilized through drying.
  • a liquid adhesive instead of using the liquid adhesive, the hot press in the film state is used to finish the bonding process by hot press.
  • thermoplastic polyurethane-based hot melt film specifically in the production of a thermoplastic polyurethane-based hot melt film (hereinafter referred to as "TPU hot-melt film”)
  • TPU hot-melt film a single film extrusion is a mechanical tension of the extrusion equipment, and In most cases, work was impossible due to adhesiveness. For this reason, the resin is extruded into T-dies, and then a release paper such as paper or a release film such as PP or PE (hereinafter referred to as "Release Paper”) is introduced and the resin is applied thereon to cool it. And allowed to cure.
  • TPU hot melt film is generally produced in combination with the release paper during production, and used after removing the release paper during the heat press process.
  • the release paper generated here is mostly discarded, and the amount of the release paper is very large and has been pointed out as a disadvantage of the hot melt process.
  • a conventional TPU hot melt film is manufactured while passing through a plurality of cooling rollers and a plurality of guide rollers as shown in FIG. 1, specifically, a release paper (for example, a release paper in a paper form, a PP or PE form).
  • a release paper for example, a release paper in a paper form, a PP or PE form.
  • the TPU hot melt film manufactured by the above method is generally manufactured to a thickness of 0.2 mm or less, which is a very thin thin film.
  • the cooling rate is slow and is composed of a soft composition. Due to the mechanical tension of the plurality of cooling rollers and the plurality of guide rollers, there is a disadvantage in that it is impossible to produce a TPU hot melt film having a precise thickness and width.
  • Patent 1 Registered Patent Publication No. 10-1075373 (Invention name: Reactive polyurethane urea hot melt adhesive. Publication date: October 24, 2011)
  • Patent Document 3 Publication No. 10-2002-0033869 (Invention name: hot melt adhesive film using YV resin. Publication date: May 08, 2002)
  • Patent 4 Publication No. 10-2006-0126674 (name of the invention: hot melt adhesive composition. Publication date: December 08, 2006)
  • Patent 5 Publication No. 10-2010-0041692 (Invention name: Moisture-curable polyurethane hot melt adhesive and laminates and moisture-permeable films using the same. Publication date: April 23, 2010)
  • the present invention is to solve the above problems of the prior art, a method of manufacturing a thermoplastic polyurethane hot melt film without using a release paper such as paper, PP, PE when manufacturing the TPU hot melt film by the T-die method and It is an object to provide a thermoplastic polyurethane hot melt film produced by the above method.
  • Another object of the present invention is to prepare a thermoplastic polyurethane hot melt film and a thermoplastic polyurethane hot melt film prepared by the above method to reduce environmental pollution, reduce waste disposal costs and manufacturing costs, as well as environmentally friendly products In providing.
  • Still another object of the present invention is to provide a thermoplastic polyurethane hot melt film which can prevent the adhesion and physical properties of the TPU hot melt film from falling off without using a release paper when the hot melt film is manufactured by the T-die method.
  • thermoplastic polyurethane hot melt film When the thermoplastic polyurethane hot melt film is manufactured without using a release paper, the present invention is formulated with a thermoplastic polyurethane for a hot melt and a slip agent, and then extruded by a T-die method to produce a thermoplastic polyurethane hot melt film. It is characterized by consisting of a process.
  • FIG. 1 is a view showing a method for manufacturing a TPU hot melt film with a release paper (Release Paper), such as a release paper or a release film according to the prior art.
  • a release paper Release Paper
  • FIG. 2 is a view showing a method of manufacturing a TPU hot melt film without using a release paper (Release Paper) such as a release paper or a release film according to an embodiment of the present invention.
  • a release paper Release Paper
  • the present invention is a method for producing a thermoplastic polyurethane hot melt film without using a release paper, a conventional thermoplastic polyurethane for hot melt and a slip agent is blended, and then extruded by a T-die method to form a thermoplastic polyurethane hot melt film Characterized in that the manufacturing process.
  • a TPU hot melt film having a precise thickness and width by transferring the extruded TPU hot melt film using a conveyor belt that can minimize the mechanical tension without using a plurality of guide rollers as in the prior art.
  • a slip agent and an antistatic agent are combined with the TPU without using a release paper (release paper such as paper or release film such as PP or PE).
  • release paper release paper such as paper or release film such as PP or PE.
  • TPU hot melt film (that is, TPU hot melt film with a release paper) is characterized by maintaining the adhesive strength and physical properties as it is.
  • a method of preparing a TPU hot melt film should be specifically disclosed, as well as a composition to be blended when the TPU hot melt film is prepared.
  • the TPU hot melt film is typically impossible to manufacture without release paper (release paper, release paper in the form of paper, PP or PE form, etc.) due to the nature of the product (tacky), but the present invention
  • a slip agent and an antistatic agent are used as additives, and the TPU hot melt film is cooled by using a T-dies method.
  • the slip agent not only removes the tacky (tacky) of the TPU hot melt film, but also eliminates the property of sticking to each other during the take-up and winding of the TPU hot melt film It is possible to produce a TPU hot melt film without release paper, and 2)
  • the antistatic agent as an adjuvant to reduce the thickness deviation of the tacky and TPU hot melt film due to static electricity during the T-die extrusion operation to facilitate the processability.
  • slip agents used in the present invention include montan wax, rubber-based elastomers (specifically, styrene-butadiene styrene block copolymer (SBS) and styrene ethylene / butylene resin (SEBS).
  • SBS styrene-butadiene styrene block copolymer
  • SEBS styrene ethylene / butylene resin
  • the antistatic agent is preferably an anionic antistatic agent, a cationic antistatic agent, a non-ionic antistatic agent and a conductive polymer series.
  • the slip agent when producing the TPU hot melt film, as described above, the slip agent is used alone or mixed, but the blending amount is 1 to 20% by weight. That is, it is preferable to use 1-20 weight% of said slip agents with respect to 80-99 weight% of hot melt TPUs. In this case, if the slip agent is added in less than 1% by weight, the slip performance of the TPU hot melt film is inferior, and thus the operation is impossible without a release paper. In addition to poor extrusion processability, there is a problem that the adhesive strength is lowered.
  • an antistatic agent when preparing a TPU hot-melt film, an antistatic agent is selectively used while using a slip agent alone or mixed, but the compounding amount is 1 to 20% by weight. That is, it is preferable to use 1-20 weight% of said slip agents and 1-20 weight% of said antistatic agents with respect to 60-98 weight% of hot melt TPUs.
  • the antistatic agent when the antistatic agent is added in an amount of 20% by weight or more, contamination of the TPU hot melt film due to blooming (blooming) may occur as well as the adhesive strength may be reduced, and when the antistatic agent is added in less than 1% by weight, the antistatic effect may be caused. There is a problem of weakening does not act as an adjuvant.
  • the TPU hot melt film does not deteriorate in adhesion and physical properties, as well as without using a release paper (ie, a release paper in paper form or a release film such as PP or PE).
  • a release paper ie, a release paper in paper form or a release film such as PP or PE.
  • a TPU hot melt film without a release paper is prepared by compounding a hot melt TPU resin, a slip agent, and an antistatic agent into a pellet, and injecting the same into a T-die extruder.
  • the conveyor in the cooling section as shown in FIG. Install the belt.
  • the raw material typically TPU + slip agent + antistatic agent for hot melt
  • the raw material is made into a film by a plurality of cooling rollers.
  • the film is transported by a conveyor belt installed in the cooling section and cooled to be wound on the winder.
  • the Kenvey belt can solve the problem (mechanical tension) of the plurality of guide rollers as in the prior art shown in Figure 1, specifically, by minimizing the mechanical tension TPU hot melt film passed through the cooling roller (that is, Since the film can be transported as it is, a thin film having a thickness of 0.2 mm or less), it is possible to produce a TPU hot melt film having a uniform and precise thickness and width at all times.
  • Table 1 the thickness and width of the TPU hot melt film manufactured by the above-described method were measured and presented. Specifically, the thickness and width of the TPU hot melt film were measured when the conveyor belt was used as the present invention. When the conveyor belt was not used (ie, when using a plurality of guide rollers as in the prior art), the thickness and width of the TPU hot melt film were measured and presented in Table 1 in detail. At this time, the measured value of Table 1 is a result of taking a sample per roll (50m / roll) of the TPU hot melt film and measuring the thickness and width with a dial gauge.
  • the present invention will be described in detail based on the preferred embodiment of the present invention, but the present invention is not limited to the embodiment.
  • the composition and the mixing ratio of each compound to be blended when preparing the TPU hot melt film according to the present invention are presented in detail, and the physical and thermal properties and adhesion of the TPU hot melt film prepared by the above method are also described.
  • the strength test results are presented in detail.
  • the TPU hot melt film is manufactured by a process of installing and conveying a conveyor belt in a cooling section while manufacturing by a T-dies extrusion method as described above, and this manufacturing process is shown in detail in FIG. Since the description of FIG. 2 is given in detail, the description of each embodiment will be omitted.
  • Example 1 when the TPU hot melt film was prepared, the compounding ratio, physical and thermal properties, and adhesive strength test results of using a slip agent alone (specifically, using charcoal wax) are shown in Tables 2 and 3. Specifically presented.
  • TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks standard unit HT-85A Hot Melt TPU 100 wt% 80 wt% 90 wt% 99% by weight Slipper (Montan Wax) 20 wt% 10% by weight 1 wt% Hardness ASTM D2240 Shore a 78 ⁇ 2 78 ⁇ 2 78 ⁇ 2 78 ⁇ 2 The tensile strength ASTM D412 Kg / cm2 Min.300 Min.300 Min.300 Min.300 Elongation ASTM D412 % Min.500 Min.500 Min.500 Min.500 MI (177 ° C, 2.16kgf) ASTM D1238 g / 10min 10-20 20-30 15-25 10-20 Tm (melting point) ASTM D3418 °C 114-122 114-122 114-122 114-122 DSC measurement Tfb (flow point) ASTM D3835
  • the montan wax when used as a slip agent when preparing the TPU hot melt film, when the montan wax is added in an amount of 20 wt% or more, the extrusion workability is lowered and the adhesive strength is lowered as well as less than 1 wt%. Injecting the slip was not good enough to work without release paper.
  • TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks Polyester fabric 130 °C, 50kg / cm2, 30sec (2.5kgf / cm or more) 4.6 3.8 4.7 4.6 Dana mesh Nylon fabric 4.0 3.6 4.0 4.1 Bull head mesh
  • Example 2 when the TPU hot melt film was prepared, the compounding ratio, physical and thermal properties, and adhesive strength test results of using a slip agent alone (specifically, when using rubber-based Elastomer-SBS and SEBS) were described. Table 4 and Table 5 are presented in detail.
  • TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks Polyester fabric 130 °C, 50kg / cm2, 30sec (2.5kgf / cm or more) 4.6 3.6 3.8 4.5 Dana mesh Nylon fabric 4.0 3.5 4.0 4.3 Bull head mesh
  • Example 3 when preparing a TPU hot melt film, when the slip agent is used alone (specifically, when using inorganic fillers-silica, talc, calcium carbonate), physical properties and thermal properties, and adhesion
  • the strength test results are shown in Tables 6 and 7.
  • TPU hot melt film of the present invention Remarks standard unit HT-85A Hot Melt TPU 100 wt% 80 wt% 90 wt% 99% by weight Slip Agent (Calcium Carbonate) 20 wt% 10% by weight 1 wt% Hardness ASTM D2240 Shore a 78 ⁇ 2 82 ⁇ 2 80 ⁇ 2 78 ⁇ 2 The tensile strength ASTM D412 Kg / cm2 Min.300 Min.250 Min.250 Min.300 Elongation ASTM D412 % Min.500 Min.400 Min.500 Min.500 MI (177 ° C, 2.16kgf) ASTM D1238 g / 10min 10-20 6-12 8-15 10-20 Tm (melting point) ASTM D3418 °C 114-122 114-122 114-122 114-122 DSC measurement Tfb (flow point) ASTM D3835 °
  • TPU hot melt film of the present invention TPU hot melt film of the present invention
  • TPU hot melt film of the present invention Remarks Polyester fabric 130 °C, 50kg / cm2, 30sec (2.5kgf / cm or more) 4.6 3.4 3.8 4.5 Dana mesh Nylon fabric 4.0 3.5 3.6 4.2 Bull head mesh
  • Example 4 when the TPU hot melt film was prepared, the blending ratio, physical and thermal properties, and adhesive strength test results were obtained when the slip agent was mixed (specifically, when the montan wax was mixed with SBS and calcium carbonate). It is shown in Table 8 and Table 9 specifically.
  • Table 8 division How to measure Prior art TPU hot melt film TPU hot melt film of the present invention TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks standard unit HT-85A Hot Melt TPU 100 wt% 80 wt% 90 wt% 99% by weight Slipper (Montan Wax) 5% increase 3 wt% 0.2 wt% Slip Agent (SBS) 10% by weight 5 wt% 0.5 wt% Slip Agent (Calcium Carbonate) 5 wt% 2 wt% 0.3 wt% Hardness ASTM D2240 Shore a 78 ⁇ 2 76 ⁇ 2 77 ⁇ 2 78 ⁇ 2 The tensile strength ASTM D412 Kg / cm2 Min.300 Min.250 Min.250 Min.300 Elongation ASTM D412 % Min.500 Min.400 Min.500 Min.500 MI (177 ° C, 2.16kgf) ASTM D1238 g / 10min 10-20 6-12 8-15 10-20
  • the mixed slip agent is also less than 20% by weight of extrusion processability and the adhesive strength of In addition to the deterioration, the addition of less than 1% by weight was not slippery, it was impossible to work without release paper (release paper).
  • TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks Polyester fabric 130 °C, 50kg / cm2, 30sec (2.5kgf / cm or more) 4.6 3.8 4.0 4.4 Dana mesh Nylon fabric 4.0 3.6 4.2 4.2 Bull head mesh
  • Example 5 in the preparation of the TPU hot melt film, when the slip agent and the antistatic agent are used in combination (specifically, when using a mixture of montan wax, SBS and calcium carbonate, and the antistatic agent) and physical properties and Thermal properties and adhesion strength test results are shown in Table 10 and Table 11.
  • TPU hot melt film when used in combination with montan wax, SBS, calcium carbonate, and an antistatic agent, the TPU due to blooming when 20 wt% or more of the antistatic agent is added. Contamination of the hot-melt film occurred and a decrease in the adhesive strength was also confirmed, and when less than 1% by weight was added, it was confirmed that the antistatic effect was weak and did not play a role as an adjuvant.
  • TPU hot melt film of the present invention TPU hot melt film of the present invention
  • TPU hot melt film of the present invention Remarks Polyester fabric 130 °C, 50kg / cm2, 30sec (2.5kgf / cm or more) 4.6 4.3 4.4 4.6 Dana mesh Nylon fabric 4.0 3.8 3.8 4.0 Bull head mesh
  • a hot melt TPU is used as a main component, and a slip agent and an antistatic agent are combined therewith without using a separate release paper. Not only can the TPU hot melt film be manufactured, but the adhesive force and physical properties of the TPU hot melt film can be maintained as it is.
  • the present invention in the process of manufacturing the TPU hot melt film by using a conveyor belt to transfer the TPU hot melt film without using a plurality of guide rollers by minimizing the mechanical tension which is a problem of the conventional guide rollers to precise thickness and width Eggplant has the effect of producing a TPU hot melt film.
  • the present invention can eliminate the waste generated during the shoe manufacturing process by not using the release paper (release paper, release paper, release film), which can lower the manufacturing cost of the TPU hot melt film and also reprocess the waste And not only can reduce the costs incurred at the time of disposal, but also to eliminate the carbon dioxide generated during the reprocessing process, there is an advantage to implement an environmentally friendly TPU hot melt film by reducing the environmental pollution caused by waste.

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Abstract

The present invention presents: a method not only capable of manufacturing a TPU hotmelt film having a precise thickness and width, by withdrawal-guiding the TPU hotmelt film using a conveyer belt capable of minimizing mechanical tension, without using multiple guide rollers as in the prior art, but also capable of manufacturing a TPU hotmelt film without using a release paper (a release sheet in paper form, or a release film such as PP or PE), particularly by mixing a slip agent and an antistatic agent together with TPU during manufacturing of the TPU hotmelt film; a method for manufacturing a thermoplastic polyurethane hotmelt film which prevents the adhesive strength or physical properties of the TPU hotmelt film from deteriorating; and a thermoplastic polyurethane hotmelt film manufactured by the method.

Description

열가소성 폴리우레탄 핫멜트 필름의 제조방법 및 상기 방법으로 제조된 열가소성 폴리우레탄 핫멜트 필름Method for producing thermoplastic polyurethane hot melt film and thermoplastic polyurethane hot melt film produced by the above method
본 발명은 열가소성 폴리우레탄 핫멜트 필름의 제조방법에 관한 것으로서, 더욱 상세하게는 티-다이(T-dies) 공법으로 TPU 핫멜트 필름을 제조할 때 이형지 또는 이형필름을 사용하지 않고도 TPU 핫멜트 필름의 접착력이나 물성이 떨어지지 않도록 함은 물론 친환경적인 열가소성 폴리우레탄 핫멜트 필름을 제조하는 방법 및 상기 방법으로 제조된 열가소성 폴리우레탄 핫멜트 필름에 관한 것이다.The present invention relates to a method for manufacturing a thermoplastic polyurethane hot melt film, and more particularly, to prepare a TPU hot melt film by a T-dies method, without using a release paper or a release film, The present invention relates to a method of preparing an environmentally friendly thermoplastic polyurethane hotmelt film, as well as a thermoplastic polyurethane hotmelt film prepared by the above method.
최근에는 여러 산업분야에서와 마찬가지로 신발산업 분야에서도 제조 비용 절감을 위한 많은 노력을 기울이고 있다. 그 일환으로서 신발 제조 공정 중에 많은 인력의 투입을 요하는 재봉공정을 줄이거나 없애기 위한 시도들이 있어 왔고, 일부는 실제로 적용되고 있다.Recently, as in many industries, much effort has been made to reduce manufacturing costs in the footwear industry. As part of this, attempts have been made to reduce or eliminate the sewing process, which requires a lot of manpower during the shoe manufacturing process, and some have actually been applied.
이와 같이 제조 비용의 상당부분을 차지하고 있는 재봉공정을 접착공정으로 대체하여 1인당 생산량을 증대시키고, 공정시간을 단축하여 비용을 절감하고자 하는 것이다.In this way, the sewing process, which takes up a large part of the manufacturing cost, is replaced with an adhesive process to increase the output per person, and reduce the process time by reducing the cost.
또한 일반적인 접착공정은 액체 상태의 접착제를 사용하여 접착제를 피착제에 도포한 후, 건조를 통해 용제나 수분을 휘발시킨 상태에서 피착제를 서로 접합시키게 된다. 이는 재봉공정보다 공정시간과 작업 인원을 줄일 수 있는 장점이 있지만, 비용 절감을 위한 노력을 여기에서 그치지 않고 더 나아가 액상 접착제를 사용하는 대신에 필름 상태의 핫멜트를 사용하여 열 프레스로 접착공정을 마무리하는 새로운 개념의 생산 기술이 접목되기 시작하였다.In addition, in the general bonding process, the adhesive is applied to the adherend using a liquid adhesive, and then the adherends are bonded to each other in a state in which a solvent or moisture is volatilized through drying. This has the advantage of reducing the process time and workforce than the sewing process, but it does not stop efforts here, and furthermore, instead of using the liquid adhesive, the hot press in the film state is used to finish the bonding process by hot press. New concepts of production technology have begun to be incorporated.
이러한 핫멜트 필름(hot-melt film)의 생산 시에는, 구체적으로는 열가소성 폴리우레탄계 핫멜트 필름(이하 "TPU 핫멜트 필름"이라 함)의 생산 시에는 단독 필름 압출로는 압출 설비의 기계 장력, 그리고 핫멜트의 점착성 등으로 인해 작업이 불가능한 경우가 대부분이었다. 이 때문에 수지를 티-다이(T-dies)로 압출하면서 종이 형태의 이형지 또는 PP나 PE 등의 이형필름(이하 "릴리즈 페이퍼(Release Paper)"라 함)을 투입하고 그 위에서 수지를 도포하여 냉각 및 경화되도록 하였다. In the production of such a hot-melt film, specifically in the production of a thermoplastic polyurethane-based hot melt film (hereinafter referred to as "TPU hot-melt film"), a single film extrusion is a mechanical tension of the extrusion equipment, and In most cases, work was impossible due to adhesiveness. For this reason, the resin is extruded into T-dies, and then a release paper such as paper or a release film such as PP or PE (hereinafter referred to as "Release Paper") is introduced and the resin is applied thereon to cool it. And allowed to cure.
그러나, 위와 같은 TPU 핫멜트 필름은 보편적으로 생산 시에 릴리즈 페이퍼와 합포하여 생산하며, 열 프레스 공정 중에 릴리즈 페이퍼를 제거한 후 사용한다. 여기서 발생되는 릴리즈 페이퍼는 대부분 폐기되어지고, 그 양이 매우 많아 핫멜트 공정의 단점으로 지적되어 왔다. 특히, 최근의 자원절감이나 친환경 공정 개발 등의 추세에 부합하지 않는 문제점이 있다.However, such TPU hot melt film is generally produced in combination with the release paper during production, and used after removing the release paper during the heat press process. The release paper generated here is mostly discarded, and the amount of the release paper is very large and has been pointed out as a disadvantage of the hot melt process. In particular, there is a problem that does not meet the recent trends such as resource saving or environmentally friendly process development.
특히, 종래의 TPU 핫멜트 필름은 도 1과 같이 복수의 냉각 롤러와 복수의 가이드 롤러를 통과하면서 제조되는데, 구체적으로는 릴리즈 페이퍼(Release Paper: 예를 들어, 종이 형태의 이형지, PP나 PE 형태의 이형필름 등)가 냉각 롤러를 통과할 때 티-다이에서는 핫멜트용 TPU 용액이 압출되고, 상기 릴리즈 페이퍼의 표면에는 핫멜트용 TPU 용액이 도포되면서 냉각 롤러를 통과하고 이어서 복수의 가이드 롤러를 통과하면서 마지막에 와인더에 감기는 과정으로 TPU 핫멜트 필름은 제조되어진다.In particular, a conventional TPU hot melt film is manufactured while passing through a plurality of cooling rollers and a plurality of guide rollers as shown in FIG. 1, specifically, a release paper (for example, a release paper in a paper form, a PP or PE form). When the release film passes through the cooling roller, the T-die solution for hot melt is extruded from the T-die, and the hot melt TPU solution is applied to the surface of the release paper while passing through the cooling roller, and then through a plurality of guide rollers. In the process of winding on the winder, a TPU hot melt film is produced.
그러나, 상기와 같은 방법으로 제조된 TPU 핫멜트 필름은 아주 얇은 박막인 0.2mm 이하의 두께로 제조되는 것이 일반적인데, 이 경우에는 냉각 속도가 느리고 부드러운 조성물로 이루어져 있어 티-다이 압출 생산장치(구체적으로는, 복수의 냉각 롤러와 복수의 가이드 롤러)의 기계 장력으로 인해 정밀한 두께와 폭을 가지는 TPU 핫멜트 필름을 생산할 수 없는 단점이 있다.However, the TPU hot melt film manufactured by the above method is generally manufactured to a thickness of 0.2 mm or less, which is a very thin thin film. In this case, the cooling rate is slow and is composed of a soft composition. Due to the mechanical tension of the plurality of cooling rollers and the plurality of guide rollers, there is a disadvantage in that it is impossible to produce a TPU hot melt film having a precise thickness and width.
[선행기술문헌][Preceding technical literature]
[특허문헌][Patent Documents]
[문헌 1] 등록특허공보 등록번호 제10-1075373호(발명의 명칭: 반응성 폴리우레탄 우레아 핫멜트 접착제. 공고일자: 2011년 10월 24일)[Patent 1] Registered Patent Publication No. 10-1075373 (Invention name: Reactive polyurethane urea hot melt adhesive. Publication date: October 24, 2011)
[문헌 2] 등록특허공보 등록번호 제10-0865692호(발명의 명칭: 핫멜트 필름 및 그 제조방법. 공고일자: 2008년 10월 28일)[Document 2] Registered Patent Publication No. 10-0865692 (Invention name: Hot-melt film and its manufacturing method. Date: October 28, 2008)
[문헌 3] 공개특허공보 공개번호 제10-2002-0033869호(발명의 명칭: 이브이에이 수지를 이용한 핫멜트 접착필름. 공개일자: 2002년 05월 08일)[Patent Document 3] Publication No. 10-2002-0033869 (Invention name: hot melt adhesive film using YV resin. Publication date: May 08, 2002)
[문헌 4] 공개특허공보 공개번호 제10-2006-0126674호(발명의 명칭: 핫멜트형 접착제 조성물. 공개일자: 2006년 12월 08일)[Patent 4] Publication No. 10-2006-0126674 (name of the invention: hot melt adhesive composition. Publication date: December 08, 2006)
[문헌 5] 공개특허공보 공개번호 제10-2010-0041692호(발명의 명칭: 습기 경화형 폴리우레탄 핫멜트 접착제 및 그것을 사용한 적층체 및 투습 필름. 공개일자: 2010년 04월 23일)[Patent 5] Publication No. 10-2010-0041692 (Invention name: Moisture-curable polyurethane hot melt adhesive and laminates and moisture-permeable films using the same. Publication date: April 23, 2010)
본 발명은 위와 같은 종래기술의 문제점을 해결하기 위한 것으로, 티-다이 공법으로 TPU 핫멜트 필름을 제조할 때 종이, PP, PE 등의 릴리즈 페이퍼를 사용하지 않고 열가소성 폴리우레탄 핫멜트 필름을 제조하는 방법 및 상기 방법으로 제조된 열가소성 폴리우레탄 핫멜트 필름을 제공하는데 그 목적이 있다.The present invention is to solve the above problems of the prior art, a method of manufacturing a thermoplastic polyurethane hot melt film without using a release paper such as paper, PP, PE when manufacturing the TPU hot melt film by the T-die method and It is an object to provide a thermoplastic polyurethane hot melt film produced by the above method.
본 발명의 다른 목적은 환경오염을 줄이고 폐기물 처리비용 및 제조비용을 줄일 수 있음은 물론 친환경적인 제품을 제조할 수 있도록 하는 열가소성 폴리우레탄 핫멜트 필름의 제조방법 및 상기 방법으로 제조된 열가소성 폴리우레탄 핫멜트 필름을 제공함에 있다.Another object of the present invention is to prepare a thermoplastic polyurethane hot melt film and a thermoplastic polyurethane hot melt film prepared by the above method to reduce environmental pollution, reduce waste disposal costs and manufacturing costs, as well as environmentally friendly products In providing.
본 발명의 또 다른 목적은 티-다이 공법으로 핫멜트 필름을 제조할 때, 릴리즈 페이퍼(Release Paper)를 사용하지 않고도 TPU 핫멜트 필름의 접착력 및 물성이 떨어지는 것을 방지할 수 있도록 하는 열가소성 폴리우레탄 핫멜트 필름의 제조방법 및 상기 방법으로 제조된 열가소성 폴리우레탄 핫멜트 필름을 제공함에 있다.Still another object of the present invention is to provide a thermoplastic polyurethane hot melt film which can prevent the adhesion and physical properties of the TPU hot melt film from falling off without using a release paper when the hot melt film is manufactured by the T-die method. To provide a manufacturing method and a thermoplastic polyurethane hot melt film produced by the above method.
본 발명은 릴리즈 페이퍼를 사용하지 않고 열가소성 폴리우레탄 핫멜트 필름을 제조할 때, 통상의 핫멜트용 열가소성 폴리우레탄과 슬립제를 배합한 다음, 이를 티-다이 공법으로 압출하여 열가소성 폴리우레탄 핫멜트 필름을 제조하는 과정으로 이루어짐을 특징으로 한다.When the thermoplastic polyurethane hot melt film is manufactured without using a release paper, the present invention is formulated with a thermoplastic polyurethane for a hot melt and a slip agent, and then extruded by a T-die method to produce a thermoplastic polyurethane hot melt film. It is characterized by consisting of a process.
도 1은 종래기술에 따른 이형지 또는 이형필름 등의 릴리즈 페이퍼(Release Paper)가 부착된 TPU 핫멜트 필름을 제조하는 방법을 보여주고 있는 도면.1 is a view showing a method for manufacturing a TPU hot melt film with a release paper (Release Paper), such as a release paper or a release film according to the prior art.
도 2는 본 발명의 바람직한 일 실시 예에 따른 이형지 또는 이형필름 등의 릴리즈 페이퍼(Release Paper)를 사용하지 않고 TPU 핫멜트 필름을 제조하는 방법을 보여주고 있는 도면.2 is a view showing a method of manufacturing a TPU hot melt film without using a release paper (Release Paper) such as a release paper or a release film according to an embodiment of the present invention.
본 발명은 릴리즈 페이퍼를 사용하지 않고 열가소성 폴리우레탄 핫멜트 필름을 제조하는 방법에 있어서, 통상의 핫멜트용 열가소성 폴리우레탄과 슬립제를 배합한 다음, 이를 티-다이 공법으로 압출하여 열가소성 폴리우레탄 핫멜트 필름을 제조하는 과정으로 이루어짐을 특징으로 한다.The present invention is a method for producing a thermoplastic polyurethane hot melt film without using a release paper, a conventional thermoplastic polyurethane for hot melt and a slip agent is blended, and then extruded by a T-die method to form a thermoplastic polyurethane hot melt film Characterized in that the manufacturing process.
이하 본 발명의 실시 예를 첨부된 도면을 참조하여 설명하면 다음과 같다. 후술 될 상세한 설명에서는 상술한 기술적 과제를 이루기 위해 본 발명에 있어 대표적인 실시 예를 제시할 것이다. 그리고 본 발명으로 제시될 수 있는 다른 실시 예들은 본 발명의 구성에서 설명으로 대체한다.Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings. In the following description will be presented a representative embodiment in the present invention to achieve the above technical problem. And other embodiments that can be presented with the present invention are replaced by the description in the configuration of the present invention.
본 발명에서는 종래기술과 같이 복수의 가이드 롤러를 사용하지 않고 기계 장력을 최소화할 수 있는 컨베이어 벨트를 사용하여 압출된 TPU 핫멜트 필름을 이송시킴으로써 정밀한 두께와 폭을 가지는 TPU 핫멜트 필름을 제조할 수 있음은 물론, 특히 TPU 핫멜트 필름을 제조할 때 슬립제(slip agent)와 대전방지제를 TPU와 함께 배합으로써 릴리즈 페이퍼(Release Paper: 종이형태의 이형지 또는 PP나 PE 등의 이형필름)를 사용하지 않고도 TPU 핫멜트 필름을 제조할 수 있는 방법, 그리고 TPU 핫멜트 필름의 접착력이나 물성이 떨어지지 않도록 하는 열가소성 폴리우레탄 핫멜트 필름의 제조방법 및 상기 방법으로 제조된 열가소성 폴리우레탄 핫멜트 필름을 구현하고자 한다.In the present invention, it is possible to manufacture a TPU hot melt film having a precise thickness and width by transferring the extruded TPU hot melt film using a conveyor belt that can minimize the mechanical tension without using a plurality of guide rollers as in the prior art. Of course, especially when manufacturing a TPU hot melt film, a slip agent and an antistatic agent are combined with the TPU without using a release paper (release paper such as paper or release film such as PP or PE). It is intended to implement a method for producing a film, and a method for preparing a thermoplastic polyurethane hot melt film to prevent the adhesion and physical properties of the TPU hot melt film and the thermoplastic polyurethane hot melt film prepared by the above method.
즉, 본 발명에서 구현하고자하는 기술적 특징은, 1) 복수의 가이드 롤러를 사용하지 않고 장 방향의 컨베이어 벨트를 사용함으로써 기계 장력을 최소화하여 TPU 핫멜트 필름의 두께 및 폭을 균일하게 유지할 수 있으며, 2) TPU 핫멜트 필름을 제조할 때 핫멜트용 TPU와 함께 슬립제 및 대전방지제를 배합함으로써 별도의 릴리즈 페이퍼가 필요 없으며, 3) 상기 슬립제와 대전방지제를 각각 1~20중량% 범위 내에서 투입함으로써 종래의 TPU 핫멜트 필름(즉, 릴리즈 페이퍼가 부착된 TPU 핫멜트 필름)이 가지고 있는 접착력과 물성을 그대로 유지할 수 있도록 하는 특징이 있다. That is, the technical features to be implemented in the present invention, 1) by using a conveyor belt in the long direction without using a plurality of guide rollers to minimize the machine tension to maintain the thickness and width of the TPU hot melt film uniformly, 2 ) When manufacturing the TPU hot melt film, a separate release paper is not required by combining the slip agent and the antistatic agent together with the TPU for the hot melt, and 3) adding the slip agent and the antistatic agent within the range of 1 to 20% by weight, respectively. TPU hot melt film (that is, TPU hot melt film with a release paper) is characterized by maintaining the adhesive strength and physical properties as it is.
이와 같은 특징을 구현하기 위해서는 TPU 핫멜트 필름의 제조방법이 구체적으로 개시되어야 함은 물론 상기 TPU 핫멜트 필름을 제조할 때 배합되는 조성물이 상세하게 개시되어야 한다.In order to realize such a feature, a method of preparing a TPU hot melt film should be specifically disclosed, as well as a composition to be blended when the TPU hot melt film is prepared.
이를 구체적으로 제시하면, 통상적으로 TPU 핫멜트 필름은 제품의 특성상 태키(tacky)로 인해 릴리즈 페이퍼(release paper: 종이형태의 이형지, PP 또는 PE 형태의 이형필름 등) 없이 제조하는 것이 불가능하였으나, 본 발명에서는 이를 해결하기 위하여 TPU 핫멜트 필름을 제조할 때 슬립제(slip agent)와 대전방지제를 첨가제로 사용하고 이를 티-다이(T-dies) 공법으로 제조하면서 압출 성형된 TPU 핫멜트 필름을 냉각시키는 구간에서 종래와 같이 가이드 롤러를 사용하지 않고 기계 장력을 최소화할 수 있는 컨베이어 벨트를 사용하여 이송시킴으로써 상기에서 제시하고 있는 기술적 특징을 구현할 수 있음은 물론 종래기술의 문제점을 해결할 수 있다.Specifically, the TPU hot melt film is typically impossible to manufacture without release paper (release paper, release paper in the form of paper, PP or PE form, etc.) due to the nature of the product (tacky), but the present invention In order to solve this problem, in manufacturing a TPU hot melt film, a slip agent and an antistatic agent are used as additives, and the TPU hot melt film is cooled by using a T-dies method. By using a conveyor belt that can minimize the mechanical tension without using a guide roller as in the prior art can implement the technical features described above as well as solve the problems of the prior art.
즉, 본 발명에서 슬립제와 대전방지제를 사용하는 이유는, 1) 상기 슬립제는 TPU 핫멜트 필름의 태키(tacky)를 제거할 뿐만 아니라 상기 TPU 핫멜트 필름의 인취 및 와인딩시 서로 달라붙는 성질을 없애줌으로써 릴리즈 페이퍼 없이 TPU 핫멜트 필름을 생산 가능하도록 하며, 2) 상기 대전방지제는 보조제로서 티-다이 압출 작업시에 정전기로 인한 태키(tacky) 및 TPU 핫멜트 필름의 두께편차를 줄여 가공성이 용이하도록 한다.That is, the reason for using the slip agent and the antistatic agent in the present invention, 1) the slip agent not only removes the tacky (tacky) of the TPU hot melt film, but also eliminates the property of sticking to each other during the take-up and winding of the TPU hot melt film It is possible to produce a TPU hot melt film without release paper, and 2) The antistatic agent as an adjuvant to reduce the thickness deviation of the tacky and TPU hot melt film due to static electricity during the T-die extrusion operation to facilitate the processability.
한편, 본 발명에서 사용되는 슬립제(slip agent)로는 몬탄 왁스(montan wax), 고무 계열의 엘라스토머{구체적으로는, 스티렌부타디엔스트렌 블록 코폴리머(SBS), 스티렌에틸렌/부틸렌 수지(SEBS)}, 무기물(구체적으로는, 실리카, 탈크, 탄산칼슘)을 단독 또는 하나 이상을 혼합하여 사용하는 것이 바람직하다. 또한 상기 대전방지제로는 음이온계 대전방지제, 양이온계 대전방지제, Non-이온계 대전방지제 및 전도성 고분자 계열이 바람직하다.Meanwhile, slip agents used in the present invention include montan wax, rubber-based elastomers (specifically, styrene-butadiene styrene block copolymer (SBS) and styrene ethylene / butylene resin (SEBS). }, It is preferable to use an inorganic substance (specifically, silica, talc, calcium carbonate) individually or in mixture of 1 or more. In addition, the antistatic agent is preferably an anionic antistatic agent, a cationic antistatic agent, a non-ionic antistatic agent and a conductive polymer series.
그리고, 본 발명에서는 TPU 핫멜트 필름을 제조할 때, 위에서 본 바와 같이 상기 슬립제를 단독 또는 혼합 사용하는데 그 배합량은 1~20중량%를 사용한다. 즉, 핫멜트용 TPU 80~99중량%에 대하여 상기 슬립제 1~20중량%를 사용하는 것이 바람직하다. 이때 상기 슬립제를 1중량% 미만으로 투입하게 되면 TPU 핫멜트 필름의 슬립성이 떨어지기 때문에 릴리즈 페이퍼 없이 작업이 불가능하게 되고, 상기 슬립제를 20중량% 이상으로 투입하게 되면 티-다이 공법시에 압출 가공성이 떨어질 뿐만 아니라 접착 강도가 저하되는 문제점이 있다. In the present invention, when producing the TPU hot melt film, as described above, the slip agent is used alone or mixed, but the blending amount is 1 to 20% by weight. That is, it is preferable to use 1-20 weight% of said slip agents with respect to 80-99 weight% of hot melt TPUs. In this case, if the slip agent is added in less than 1% by weight, the slip performance of the TPU hot melt film is inferior, and thus the operation is impossible without a release paper. In addition to poor extrusion processability, there is a problem that the adhesive strength is lowered.
또한, 본 발명에서는 TPU 핫멜트 필름을 제조할 때 슬립제를 단독 또는 혼합사용하면서 선택적으로 대전방지제를 사용하는데 그 배합량은 1~20중량%를 사용한다. 즉, 핫멜트용 TPU 60~98중량%에 대하여 상기 슬립제 1~20중량%와 상기 대전방지제 1~20중량%를 사용하는 것이 바람직하다. 이때 상기 대전방지제를 20중량% 이상으로 투입하게 되면 블루밍(blooming)으로 인한 TPU 핫멜트 필름의 오염이 발생할 뿐만 아니라 접착 강도가 떨어지게 되며, 상기 대전방지제를 1중량% 미만으로 투입하게 되면 대전방지효과가 약해져 보조제로서의 역할을 못하는 문제점이 있다.In addition, in the present invention, when preparing a TPU hot-melt film, an antistatic agent is selectively used while using a slip agent alone or mixed, but the compounding amount is 1 to 20% by weight. That is, it is preferable to use 1-20 weight% of said slip agents and 1-20 weight% of said antistatic agents with respect to 60-98 weight% of hot melt TPUs. In this case, when the antistatic agent is added in an amount of 20% by weight or more, contamination of the TPU hot melt film due to blooming (blooming) may occur as well as the adhesive strength may be reduced, and when the antistatic agent is added in less than 1% by weight, the antistatic effect may be caused. There is a problem of weakening does not act as an adjuvant.
또 한편으로, 본 발명에서는 위에서 보았듯이 TPU 핫멜트 필름의 접착력과 물성이 떨어지지 않도록 함은 물론 릴리즈 페이퍼(release paper: 즉, 종이형태의 이형지나 PP 또는 PE 등의 이형필름)를 사용하지 않고도 TPU 핫멜트 필름을 제조할 수 있도록 핫멜트용 TPU 수지와 슬립제 및 대전방지제를 컴파운드(compound)하여 필렛(pellet)으로 만들고 이를 티-다이 압출기에 투입하여 압출함으로써 릴리즈 페이퍼가 없는 TPU 핫멜트 필름을 제조하게 되는데, 이때 상기 티-다이 압출기를 통해 압출되는 TPU 핫멜트 필름의 두께와 폭이 항상 균일하게 유지할 수 있도록 하고 또한 정밀한 두께와 폭을 가지는 TPU 핫멜트 필름을 제조할 수 있도록 하기 위하여 도 2와 같이 냉각구간에 컨베이어 벨트를 설치한다.On the other hand, in the present invention, as shown above, the TPU hot melt film does not deteriorate in adhesion and physical properties, as well as without using a release paper (ie, a release paper in paper form or a release film such as PP or PE). In order to prepare a film, a TPU hot melt film without a release paper is prepared by compounding a hot melt TPU resin, a slip agent, and an antistatic agent into a pellet, and injecting the same into a T-die extruder. In this case, in order to maintain the thickness and width of the TPU hot melt film extruded through the T-die extruder at all times uniformly and to prepare a TPU hot melt film having a precise thickness and width, the conveyor in the cooling section as shown in FIG. Install the belt.
즉, 상기 도 2에서 보는 바와 같이 티-타이 압출기를 통해 원료(통상의 핫멜트용 TPU + 슬립제 + 대전방지제)가 압출되면, 상기 원료는 복수의 냉각 롤러에 의해 필름 형태로 만들어지게 되고, 상기 필름은 냉각구간에 설치된 컨베이어 벨트에 의해 이송되면서 냉각되어져 와인더에 감기게 된다. 이때 상기 켄베이어 벨트는 도 1에 도시한 종래기술과 같이 복수의 가이드 롤러가 가지는 문제점(기계 장력)을 해결할 수 있는데, 구체적으로는 기계 장력을 최소화시킴으로써 냉각 롤러를 통과한 TPU 핫멜트 필름(즉, 필름의 두께가 아주 얇은 박막인 0.2mm 이하 두께의 필름)을 그대로 이송시킬 수 있기 때문에 항상 균일하고 정밀한 두께와 폭을 가지는 TPU 핫멜트 필름을 제조할 수 있게 된다.That is, as shown in FIG. 2, when the raw material (typically TPU + slip agent + antistatic agent for hot melt) is extruded through the T-tie extruder, the raw material is made into a film by a plurality of cooling rollers. The film is transported by a conveyor belt installed in the cooling section and cooled to be wound on the winder. At this time, the Kenvey belt can solve the problem (mechanical tension) of the plurality of guide rollers as in the prior art shown in Figure 1, specifically, by minimizing the mechanical tension TPU hot melt film passed through the cooling roller (that is, Since the film can be transported as it is, a thin film having a thickness of 0.2 mm or less), it is possible to produce a TPU hot melt film having a uniform and precise thickness and width at all times.
하기의 표 1에서는 상기와 같은 방법으로 제조된 TPU 핫멜트 필름의 두께와 폭을 측정하여 제시하였으며, 구체적으로는 본 발명과 같이 컨베이어 벨트를 사용했을 때 TPU 핫멜트 필름의 두께와 폭을 측정하고 또한 상기 컨베이어 벨트를 사용하지 않았을 때(즉, 종래기술과 같이 복수의 가이드 롤러를 사용했을 때) TPU 핫멜트 필름의 두께와 폭을 측정하여 표 1에 구체적으로 제시하였다. 이때, 상기 표 1의 측정값은 TPU 핫멜트 필름의 각 롤당(50m/롤) 시료를 채취하여 두께 및 폭을 다어얼 게이지로 측정한 결과이다.In Table 1 below, the thickness and width of the TPU hot melt film manufactured by the above-described method were measured and presented. Specifically, the thickness and width of the TPU hot melt film were measured when the conveyor belt was used as the present invention. When the conveyor belt was not used (ie, when using a plurality of guide rollers as in the prior art), the thickness and width of the TPU hot melt film were measured and presented in Table 1 in detail. At this time, the measured value of Table 1 is a result of taking a sample per roll (50m / roll) of the TPU hot melt film and measuring the thickness and width with a dial gauge.
표 1
생산 두께 스펙 0.20±0.04mm 생산 폭 54inch
컨베이어 벨트를 사용 컨베이어 벨트를 미 사용
No 두께 No 두께 No 두께 No 두께
1 0.21 54 21 0.21 54 1 0.21 54 21 0.23 52
2 0.22 54 22 0.21 54 2 0.22 53 22 0.22 56
3 0.22 54 23 0.22 54 3 0.22 53 23 0.22 53
4 0.23 54 24 0.21 54 4 0.23 52 24 0.21 51
5 0.21 54 25 0.20 54 5 0.24 51 25 0.25 57
6 0.22 54 26 0.20 54 6 0.27 52 26 0.26 52
7 0.20 54 27 0.20 54 7 0.18 54 27 0.29 54
8 0.21 54 28 0.22 54 8 0.21 54 28 0.24 53
9 0.23 54 29 0.21 54 9 0.23 55 29 0.26 56
10 0.22 54 30 0.22 54 10 0.26 51 30 0.24 54
11 0.22 54 31 0.23 54 11 0.24 53 31 0.25 51
12 0.23 54 32 0.21 54 12 0.26 52 32 0.21 52
13 0.21 54 33 0.20 54 13 0.25 54 33 0.19 50
14 0.20 54 34 0.21 54 14 0.23 55 34 0.18 53
15 0.20 54 35 0.20 54 15 0.24 51 35 0.22 49
16 0.21 54 36 0.21 54 16 0.21 53 36 0.26 54
17 0.22 54 37 0.22 54 17 0.18 56 37 0.24 56
18 0.20 54 38 0.23 54 18 0.27 55 38 0.28 52
19 0.22 54 39 0.21 54 19 0.24 54 39 0.19 48
20 0.21 54 40 0.20 54 20 0.23 52 40 0.25 52
최대값 0.23 54.0 최대값 0.23 54.0 최대값 0.27 56.0 최대값 0.29 57.0
최소값 0.20 54.0 최소값 0.20 54.0 최소값 0.18 51.0 최소값 0.18 48.0
평균값 0.21 54.0 평균값 0.21 54.0 평균값 0.23 53.2 평균값 0.23 52.8
Table 1
Production thickness specification 0.20 ± 0.04mm Production width 54 inch
Used conveyor belt Unused conveyor belt
No thickness width No thickness width No thickness width No thickness width
One 0.21 54 21 0.21 54 One 0.21 54 21 0.23 52
2 0.22 54 22 0.21 54 2 0.22 53 22 0.22 56
3 0.22 54 23 0.22 54 3 0.22 53 23 0.22 53
4 0.23 54 24 0.21 54 4 0.23 52 24 0.21 51
5 0.21 54 25 0.20 54 5 0.24 51 25 0.25 57
6 0.22 54 26 0.20 54 6 0.27 52 26 0.26 52
7 0.20 54 27 0.20 54 7 0.18 54 27 0.29 54
8 0.21 54 28 0.22 54 8 0.21 54 28 0.24 53
9 0.23 54 29 0.21 54 9 0.23 55 29 0.26 56
10 0.22 54 30 0.22 54 10 0.26 51 30 0.24 54
11 0.22 54 31 0.23 54 11 0.24 53 31 0.25 51
12 0.23 54 32 0.21 54 12 0.26 52 32 0.21 52
13 0.21 54 33 0.20 54 13 0.25 54 33 0.19 50
14 0.20 54 34 0.21 54 14 0.23 55 34 0.18 53
15 0.20 54 35 0.20 54 15 0.24 51 35 0.22 49
16 0.21 54 36 0.21 54 16 0.21 53 36 0.26 54
17 0.22 54 37 0.22 54 17 0.18 56 37 0.24 56
18 0.20 54 38 0.23 54 18 0.27 55 38 0.28 52
19 0.22 54 39 0.21 54 19 0.24 54 39 0.19 48
20 0.21 54 40 0.20 54 20 0.23 52 40 0.25 52
Value 0.23 54.0 Value 0.23 54.0 Value 0.27 56.0 Value 0.29 57.0
Minimum value 0.20 54.0 Minimum value 0.20 54.0 Minimum value 0.18 51.0 Minimum value 0.18 48.0
medium 0.21 54.0 medium 0.21 54.0 medium 0.23 53.2 medium 0.23 52.8
상기의 표 1에서 보는 바와 같이, 컨베이어 벨트를 사용한 경우에는 TPU 핫멜트 필름의 두께와 폭의 평균값이 컨베이어 벨트를 사용하지 않은 경우의 평균값보다 훨씬 안정적임을 확인할 수 있으며, 또한 컨베이어 벨트를 사용하지 않은 경우에는 TPU 핫멜트 필름의 두께 및 폭이 사양(specification)을 벗어남을 확인할 수 있다.As shown in Table 1, when the conveyor belt is used, it can be seen that the average value of the thickness and width of the TPU hot melt film is much more stable than the average value when the conveyor belt is not used, and when the conveyor belt is not used. It can be seen that the thickness and width of the TPU hot melt film is out of specification.
이하, 본 발명의 바람직한 실시 예에 의거 상세히 설명하겠는 바, 상기 본 발명이 실시 예에 의해 한정되는 것은 아니다. 아래에서 제시하고 있는 각 실시 예에서는 본 발명에 따른 TPU 핫멜트 필름을 제조할 때 배합되는 각 조성물과 배합비를 구체적으로 제시하고 있으며, 아울러 상기 방법으로 제조된 TPU 핫멜트 필름의 물성 및 열적특성, 그리고 접착강도 테스트 결과를 구체적으로 제시하고 있다. 이때 상기 TPU 핫멜트 필름은 위에서 보았듯이 티-다이(T-dies) 압출 공법으로 제조하면서 냉각구간에서는 컨베이어 벨트를 설치하여 이송시키는 과정으로 제조되며, 이러한 제조과정은 도 2에서 구체적으로 도시하고 있으며 상기의 도 2의 설명이 구체적으로 제시되었기 때문에 하기의 각 실시 예의 설명에서는 이를 생략할 것이다.Hereinafter, the present invention will be described in detail based on the preferred embodiment of the present invention, but the present invention is not limited to the embodiment. In each of the examples presented below, the composition and the mixing ratio of each compound to be blended when preparing the TPU hot melt film according to the present invention are presented in detail, and the physical and thermal properties and adhesion of the TPU hot melt film prepared by the above method are also described. The strength test results are presented in detail. At this time, the TPU hot melt film is manufactured by a process of installing and conveying a conveyor belt in a cooling section while manufacturing by a T-dies extrusion method as described above, and this manufacturing process is shown in detail in FIG. Since the description of FIG. 2 is given in detail, the description of each embodiment will be omitted.
{실시 예 1}{Example 1}
실시 예 1에서는 TPU 핫멜트 필름을 제조할 때, 슬립제를 단독으로 사용할 때(구체적으로는, 목탄 왁스를 사용할 때)의 배합비와 물성 및 열적특성, 그리고 접착강도 테스트 결과를 표 2와 표 3에서 구체적으로 제시하였다.In Example 1, when the TPU hot melt film was prepared, the compounding ratio, physical and thermal properties, and adhesive strength test results of using a slip agent alone (specifically, using charcoal wax) are shown in Tables 2 and 3. Specifically presented.
표 2
구분 측정방법 종래기술의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 비고
규격 단위
HT-85A 핫멜트용TPU 100중량% 80중량% 90중량% 99중량%
슬립제(Montan Wax) 20중량% 10중량% 1중량%
경도 ASTM D2240 Shore A 78 ± 2 78 ± 2 78 ± 2 78 ± 2
인장강도 ASTM D412 Kg/㎠ Min.300 Min.300 Min.300 Min.300
신율 ASTM D412 % Min.500 Min.500 Min.500 Min.500
MI(177℃, 2.16kgf) ASTM D1238 g/10min 10~20 20~30 15~25 10~20
Tm(녹는점) ASTM D3418 114~122 114~122 114~122 114~122 DSC측정
Tfb(유동점) ASTM D3835 114~122 112~120 114~122 114~122 레오메타측정
TABLE 2
division How to measure Prior art TPU hot melt film TPU hot melt film of the present invention TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks
standard unit
HT-85A Hot Melt TPU 100 wt% 80 wt% 90 wt% 99% by weight
Slipper (Montan Wax) 20 wt% 10% by weight 1 wt%
Hardness ASTM D2240 Shore a 78 ± 2 78 ± 2 78 ± 2 78 ± 2
The tensile strength ASTM D412 Kg / ㎠ Min.300 Min.300 Min.300 Min.300
Elongation ASTM D412 % Min.500 Min.500 Min.500 Min.500
MI (177 ° C, 2.16kgf) ASTM D1238 g / 10min 10-20 20-30 15-25 10-20
Tm (melting point) ASTM D3418 114-122 114-122 114-122 114-122 DSC measurement
Tfb (flow point) ASTM D3835 114-122 112-120 114-122 114-122 Rheometer Measurement
상기 표 1에서 보는 바와 같이, TPU 핫멜트 필름을 제조할 때 슬립제로 몬탄 왁스를 사용하였을 때, 상기 몬탄 왁스를 20중량% 이상 투입시 압출 가공성이 떨어지고 접착강도의 저하가 발생할 뿐만 아니라 1중량% 미만을 투입하면 슬립성이 떨어져서 릴리스 페이퍼(release paper) 없이 작업이 불가능하였다.As shown in Table 1, when the montan wax is used as a slip agent when preparing the TPU hot melt film, when the montan wax is added in an amount of 20 wt% or more, the extrusion workability is lowered and the adhesive strength is lowered as well as less than 1 wt%. Injecting the slip was not good enough to work without release paper.
표 3
원단종류 접착 Test조건및 SPEC 종래기술의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 비고
Polyester원단 130℃,50kg/㎠, 30sec(2.5kgf/cm 이상) 4.6 3.8 4.7 4.6 Dana mesh
Nylon 원단 4.0 3.6 4.0 4.1 Bull head mesh
TABLE 3
Fabric Type Adhesion Test Condition and SPEC Prior art TPU hot melt film TPU hot melt film of the present invention TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks
Polyester fabric 130 ℃, 50kg / ㎠, 30sec (2.5kgf / cm or more) 4.6 3.8 4.7 4.6 Dana mesh
Nylon fabric 4.0 3.6 4.0 4.1 Bull head mesh
{실시 예 2}{Example 2}
실시 예 2에서는 TPU 핫멜트 필름을 제조할 때, 슬립제를 단독으로 사용할 때(구체적으로는, 고무계열의 Elastomer - SBS, SEBS를 사용할 때)의 배합비와 물성 및 열적특성, 그리고 접착강도 테스트 결과를 표 4와 표 5에 구체적으로 제시하였다.In Example 2, when the TPU hot melt film was prepared, the compounding ratio, physical and thermal properties, and adhesive strength test results of using a slip agent alone (specifically, when using rubber-based Elastomer-SBS and SEBS) were described. Table 4 and Table 5 are presented in detail.
표 4
구분 측정방법 종래기술의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 비고
규격 단위
HT-85A 핫멜트용TPU 100중량% 80중량% 90중량% 99중량%
슬립제(SBS) 20중량% 10중량% 1중량%
경도 ASTM D2240 Shore A 78 ± 2 75 ± 2 76± 2 78 ± 2
인장강도 ASTM D412 Kg/㎠ Min.300 Min.250 Min.250 Min.300
신율 ASTM D412 % Min.500 Min.500 Min.500 Min.500
MI(177℃, 2.16kgf) ASTM D1238 g/10min 10~20 6~12 8~15 10~20
Tm(녹는점) ASTM D3418 114~122 114~122 114~122 114~122 DSC측정
Tfb(유동점) ASTM D3835 114~122 107~115 110~118 114~122 레오메타측정
Table 4
division How to measure Prior art TPU hot melt film TPU hot melt film of the present invention TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks
standard unit
HT-85A Hot Melt TPU 100 wt% 80 wt% 90 wt% 99% by weight
Slip Agent (SBS) 20 wt% 10% by weight 1 wt%
Hardness ASTM D2240 Shore a 78 ± 2 75 ± 2 76 ± 2 78 ± 2
The tensile strength ASTM D412 Kg / ㎠ Min.300 Min.250 Min.250 Min.300
Elongation ASTM D412 % Min.500 Min.500 Min.500 Min.500
MI (177 ° C, 2.16kgf) ASTM D1238 g / 10min 10-20 6-12 8-15 10-20
Tm (melting point) ASTM D3418 114-122 114-122 114-122 114-122 DSC measurement
Tfb (flow point) ASTM D3835 114-122 107-115 110-118 114-122 Rheometer Measurement
상기 표 4에서 보는 바와 같이, TPU 핫멜트 필름을 제조할 때 슬립제로 고무 계열 엘라스토머의 SBS를 사용하였을 때, 상기 SBS를 20중량% 이상 투입시 압출 가공성이 떨어지고 접착강도의 저하가 발생할 뿐만 아니라 1중량% 미만을 투입하면 슬립성이 떨어져서 릴리스 페이퍼(release paper) 없이 작업이 불가능하였다.As shown in Table 4, when the SBS of the rubber-based elastomer is used as a slip agent when preparing the TPU hot melt film, when the SBS is added 20% by weight or more, the extrusion workability is lowered and the adhesive strength decreases as well as 1 weight. If less than% was added, the slippery properties were inferior, and work without release paper was impossible.
표 5
원단종류 접착 Test조건및 SPEC 종래기술의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 비고
Polyester원단 130℃,50kg/㎠, 30sec(2.5kgf/cm 이상) 4.6 3.6 3.8 4.5 Dana mesh
Nylon 원단 4.0 3.5 4.0 4.3 Bull head mesh
Table 5
Fabric Type Adhesion Test Condition and SPEC Prior art TPU hot melt film TPU hot melt film of the present invention TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks
Polyester fabric 130 ℃, 50kg / ㎠, 30sec (2.5kgf / cm or more) 4.6 3.6 3.8 4.5 Dana mesh
Nylon fabric 4.0 3.5 4.0 4.3 Bull head mesh
{실시 예 3}{Example 3}
하기의 실시 예 3에서는 TPU 핫멜트 필름을 제조할 때, 슬립제를 단독으로 사용할 때(구체적으로는, 무기물 계열 필러 - 실리카, 탈크, 탄산칼슘을 사용할 때)의 배합비와 물성 및 열적특성, 그리고 접착강도 테스트 결과를 표 6와 표 7에 구체적으로 제시하였다.In Example 3 below, when preparing a TPU hot melt film, when the slip agent is used alone (specifically, when using inorganic fillers-silica, talc, calcium carbonate), physical properties and thermal properties, and adhesion The strength test results are shown in Tables 6 and 7.
표 6
구분 측정방법 종래기술의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 비고
규격 단위
HT-85A 핫멜트용TPU 100중량% 80중량% 90중량% 99중량%
슬립제(탄산칼슘) 20중량% 10중량% 1중량%
경도 ASTM D2240 Shore A 78 ± 2 82 ± 2 80± 2 78 ± 2
인장강도 ASTM D412 Kg/㎠ Min.300 Min.250 Min.250 Min.300
신율 ASTM D412 % Min.500 Min.400 Min.500 Min.500
MI(177℃, 2.16kgf) ASTM D1238 g/10min 10~20 6~12 8~15 10~20
Tm(녹는점) ASTM D3418 114~122 114~122 114~122 114~122 DSC측정
Tfb(유동점) ASTM D3835 114~122 118~125 116~123 114~122 레오메타측정
Table 6
division How to measure Prior art TPU hot melt film TPU hot melt film of the present invention TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks
standard unit
HT-85A Hot Melt TPU 100 wt% 80 wt% 90 wt% 99% by weight
Slip Agent (Calcium Carbonate) 20 wt% 10% by weight 1 wt%
Hardness ASTM D2240 Shore a 78 ± 2 82 ± 2 80 ± 2 78 ± 2
The tensile strength ASTM D412 Kg / ㎠ Min.300 Min.250 Min.250 Min.300
Elongation ASTM D412 % Min.500 Min.400 Min.500 Min.500
MI (177 ° C, 2.16kgf) ASTM D1238 g / 10min 10-20 6-12 8-15 10-20
Tm (melting point) ASTM D3418 114-122 114-122 114-122 114-122 DSC measurement
Tfb (flow point) ASTM D3835 114-122 118-125 116-123 114-122 Rheometer Measurement
상기 표 6에서 보는 바와 같이, TPU 핫멜트 필름을 제조할 때 슬립제로 무기물 계열 필러 - 탄산칼슘을 사용하였을 때, 상기 탄산칼슘을 20중량% 이상 투입시 압출 가공성이 떨어지고 접착강도의 저하가 발생할 뿐만 아니라 1중량% 미만을 투입하면 슬립성이 떨어져서 릴리스 페이퍼(release paper) 없이 작업이 불가능하였다.As shown in Table 6, when the inorganic filler-calcium carbonate was used as a slip agent when preparing the TPU hot-melt film, when the calcium carbonate was added 20 wt% or more, the extrusion workability was lowered and the adhesive strength was lowered. When less than 1% by weight was added, slip performance was inferior and work was not possible without release paper.
표 7
원단종류 접착 Test조건및 SPEC 종래기술의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 비고
Polyester원단 130℃,50kg/㎠, 30sec(2.5kgf/cm 이상) 4.6 3.4 3.8 4.5 Dana mesh
Nylon 원단 4.0 3.5 3.6 4.2 Bull head mesh
TABLE 7
Fabric Type Adhesion Test Condition and SPEC Prior art TPU hot melt film TPU hot melt film of the present invention TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks
Polyester fabric 130 ℃, 50kg / ㎠, 30sec (2.5kgf / cm or more) 4.6 3.4 3.8 4.5 Dana mesh
Nylon fabric 4.0 3.5 3.6 4.2 Bull head mesh
{실시 예 4}{Example 4}
실시 예 4에서는 TPU 핫멜트 필름을 제조할 때, 슬립제를 혼합하여 사용할 때(구체적으로는, 몬탄 왁스와 SBS 및 탄산칼슘을 혼합 사용할 때)의 배합비와 물성 및 열적특성, 그리고 접착강도 테스트 결과를 표 8와 표 9에 구체적으로 제시하였다.In Example 4, when the TPU hot melt film was prepared, the blending ratio, physical and thermal properties, and adhesive strength test results were obtained when the slip agent was mixed (specifically, when the montan wax was mixed with SBS and calcium carbonate). It is shown in Table 8 and Table 9 specifically.
표 8
구분 측정방법 종래기술의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 비고
규격 단위
HT-85A 핫멜트용TPU 100중량% 80중량% 90중량% 99중량%
슬립제(Montan Wax) 5증량% 3중량% 0.2중량%
슬립제(SBS) 10중량% 5중량% 0.5중량%
슬립제(탄산칼슘) 5중량% 2중량% 0.3중량%
경도 ASTM D2240 Shore A 78 ± 2 76 ± 2 77± 2 78 ± 2
인장강도 ASTM D412 Kg/㎠ Min.300 Min.250 Min.250 Min.300
신율 ASTM D412 % Min.500 Min.400 Min.500 Min.500
MI(177℃, 2.16kgf) ASTM D1238 g/10min 10~20 6~12 8~15 10~20
Tm(녹는점) ASTM D3418 114~122 114~122 114~122 114~122 DSC측정
Tfb(유동점) ASTM D3835 114~122 118~125 116~123 114~122 레오메타측정
Table 8
division How to measure Prior art TPU hot melt film TPU hot melt film of the present invention TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks
standard unit
HT-85A Hot Melt TPU 100 wt% 80 wt% 90 wt% 99% by weight
Slipper (Montan Wax) 5% increase 3 wt% 0.2 wt%
Slip Agent (SBS) 10% by weight 5 wt% 0.5 wt%
Slip Agent (Calcium Carbonate) 5 wt% 2 wt% 0.3 wt%
Hardness ASTM D2240 Shore a 78 ± 2 76 ± 2 77 ± 2 78 ± 2
The tensile strength ASTM D412 Kg / ㎠ Min.300 Min.250 Min.250 Min.300
Elongation ASTM D412 % Min.500 Min.400 Min.500 Min.500
MI (177 ° C, 2.16kgf) ASTM D1238 g / 10min 10-20 6-12 8-15 10-20
Tm (melting point) ASTM D3418 114-122 114-122 114-122 114-122 DSC measurement
Tfb (flow point) ASTM D3835 114-122 118-125 116-123 114-122 Rheometer Measurement
상기 표 8에서 보는 바와 같이, TPU 핫멜트 필름을 제조할 때 몬탄 왁스와 SBS 및 탄산칼슘을 배합한 슬립제를 사용했을 때, 상기 혼합 슬립제 역시 20중량% 이상 투입시 압출 가공성이 떨어지고 접착강도의 저하가 발생할 뿐만 아니라 1중량% 미만을 투입하면 슬립성이 떨어져서 릴리스 페이퍼(release paper) 없이 작업이 불가능하였다.As shown in Table 8, when using a slip agent blended with Montan wax, SBS and calcium carbonate when preparing a TPU hot melt film, the mixed slip agent is also less than 20% by weight of extrusion processability and the adhesive strength of In addition to the deterioration, the addition of less than 1% by weight was not slippery, it was impossible to work without release paper (release paper).
표 9
원단종류 접착 Test조건및 SPEC 종래기술의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 비고
Polyester원단 130℃,50kg/㎠, 30sec(2.5kgf/cm 이상) 4.6 3.8 4.0 4.4 Dana mesh
Nylon 원단 4.0 3.6 4.2 4.2 Bull head mesh
Table 9
Fabric Type Adhesion Test Condition and SPEC Prior art TPU hot melt film TPU hot melt film of the present invention TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks
Polyester fabric 130 ℃, 50kg / ㎠, 30sec (2.5kgf / cm or more) 4.6 3.8 4.0 4.4 Dana mesh
Nylon fabric 4.0 3.6 4.2 4.2 Bull head mesh
{실시 예 5}{Example 5}
하기의 실시 예 5에서는 TPU 핫멜트 필름을 제조할 때, 슬립제와 대전방지제를 배합하여 사용할 때(구체적으로는, 몬탄 왁스와 SBS 및 탄산칼슘, 그리고 대전방지제를 혼합 사용할 때)의 배합비와 물성 및 열적특성, 그리고 접착강도 테스트 결과를 표 10과 표 11에 구체적으로 제시하였다.In Example 5 below, in the preparation of the TPU hot melt film, when the slip agent and the antistatic agent are used in combination (specifically, when using a mixture of montan wax, SBS and calcium carbonate, and the antistatic agent) and physical properties and Thermal properties and adhesion strength test results are shown in Table 10 and Table 11.
표 10
구분 측정방법 종래기술의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 비고
규격 단위
HT-85A 핫멜트용TPU 100중량% 60중량% 80중량% 98중량%
슬립제(Montan Wax) 5중량% 3중량% 0.2중량%
슬립제(SBS) 10중량% 5중량% 0.5중량%
슬립제(탄산칼슘) 5중량% 2중량% 0.3중량%
대전방지제 20중량% 10중량% 1중량%
경도 ASTM D2240 Shore A 78 ± 2 76 ± 2 77 ± 2 78 ± 2
인장강도 ASTM D412 Kg/㎠ Min.300 Min.200 Min.250 Min.300
신율 ASTM D412 % Min.500 Min.400 Min.450 Min.500
MI(177℃, 2.16kgf) ASTM D1238 g/10min 10~20 8~12 10~20 10~20
Tm(녹는점) ASTM D3418 114~122 110~120 110~120 114~122 DSC측정
Tfb(유동점) ASTM D3835 114~122 110~118 110~118 114~122 레오메타측정
Table 10
division How to measure Prior art TPU hot melt film TPU hot melt film of the present invention TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks
standard unit
HT-85A Hot Melt TPU 100 wt% 60% by weight 80 wt% 98% by weight
Slipper (Montan Wax) 5 wt% 3 wt% 0.2 wt%
Slip Agent (SBS) 10% by weight 5 wt% 0.5 wt%
Slip Agent (Calcium Carbonate) 5 wt% 2 wt% 0.3 wt%
Antistatic agent 20 wt% 10% by weight 1 wt%
Hardness ASTM D2240 Shore a 78 ± 2 76 ± 2 77 ± 2 78 ± 2
The tensile strength ASTM D412 Kg / ㎠ Min.300 Min.200 Min.250 Min.300
Elongation ASTM D412 % Min.500 Min.400 Min.450 Min.500
MI (177 ° C, 2.16kgf) ASTM D1238 g / 10min 10-20 8-12 10-20 10-20
Tm (melting point) ASTM D3418 114-122 110-120 110-120 114-122 DSC measurement
Tfb (flow point) ASTM D3835 114-122 110-118 110-118 114-122 Rheometer Measurement
상기 표 10에서 보는 바와 같이, TPU 핫멜트 필름을 제조할 때 몬탄 왁스와 SBS 및 탄산칼슘, 그리고 대전방지제를 배합하여 사용했을 때, 상기 대전방지제를 20중량% 이상 투입시 블루밍(blooming)으로 인한 TPU 핫멜트 필름의 오염이 생기고 접착강도의 저하가 확인되었고 또한 1중량% 미만을 투입하면 대전방지효과가 약해 보조제로서의 역할을 하지 못하는 것으로 확인되었다.As shown in Table 10, when the TPU hot melt film is used in combination with montan wax, SBS, calcium carbonate, and an antistatic agent, the TPU due to blooming when 20 wt% or more of the antistatic agent is added. Contamination of the hot-melt film occurred and a decrease in the adhesive strength was also confirmed, and when less than 1% by weight was added, it was confirmed that the antistatic effect was weak and did not play a role as an adjuvant.
표 11
원단종류 접착 Test조건및 SPEC 종래기술의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 본 발명의 TPU 핫멜트 필름 비고
Polyester원단 130℃,50kg/㎠, 30sec(2.5kgf/cm 이상) 4.6 4.3 4.4 4.6 Dana mesh
Nylon 원단 4.0 3.8 3.8 4.0 Bull head mesh
Table 11
Fabric Type Adhesion Test Condition and SPEC Prior art TPU hot melt film TPU hot melt film of the present invention TPU hot melt film of the present invention TPU hot melt film of the present invention Remarks
Polyester fabric 130 ℃, 50kg / ㎠, 30sec (2.5kgf / cm or more) 4.6 4.3 4.4 4.6 Dana mesh
Nylon fabric 4.0 3.8 3.8 4.0 Bull head mesh
본 발명은 티-다이 공법으로 TPU 핫멜트 필름을 제조할 때, 핫멜트용 TPU를 주성분으로 하면서 여기에 슬립제(slip agent)와 대전방지제를 함께 배합하므로서 별도의 릴리즈 페이퍼(Release Paper)를 사용하지 않고도 TPU 핫멜트 필름을 제조할 수 있을 뿐만 아니라 상기 TPU 핫멜트 필름이 가지고 있는 접착력 및 물성을 그대로 유지할 수 있는 장점이 있다.According to the present invention, when manufacturing a TPU hot melt film by a T-die method, a hot melt TPU is used as a main component, and a slip agent and an antistatic agent are combined therewith without using a separate release paper. Not only can the TPU hot melt film be manufactured, but the adhesive force and physical properties of the TPU hot melt film can be maintained as it is.
또한, 본 발명은 TPU 핫멜트 필름을 제조하는 과정에서 복수의 가이드 롤러를 사용하지 않고 컨베이어 벨트를 사용하여 TPU 핫멜트 필름을 이송시킴으로써 종래의 가이드 롤러가 가지는 문제점인 기계 장력을 최소화하여 정밀한 두께와 폭을 가지는 TPU 핫멜트 필름을 제조할 수 있는 효과가 있다.In addition, the present invention in the process of manufacturing the TPU hot melt film by using a conveyor belt to transfer the TPU hot melt film without using a plurality of guide rollers by minimizing the mechanical tension which is a problem of the conventional guide rollers to precise thickness and width Eggplant has the effect of producing a TPU hot melt film.
뿐만 아니라, 본 발명은 릴리즈 페이퍼(Release Paper: 이형지, 이형필름)를 사용하지 않음으로써 신발제조 공정 중에 발생하던 폐기물을 없앨 수 있으며, 이는 TPU 핫멜트 필름의 제조 단가를 낮출 수 있고 또한 폐기물의 재처리 및 폐기시에 발생하는 비용을 절감할 수 있을 뿐만 아니라 재처리 과정 중에 발생하는 이산화탄소를 없앨 수 있고, 폐기물로 인해 발생하는 환경오염을 줄여 친환경적인 TPU 핫멜트 필름을 구현할 수 있는 장점이 있다.In addition, the present invention can eliminate the waste generated during the shoe manufacturing process by not using the release paper (release paper, release paper, release film), which can lower the manufacturing cost of the TPU hot melt film and also reprocess the waste And not only can reduce the costs incurred at the time of disposal, but also to eliminate the carbon dioxide generated during the reprocessing process, there is an advantage to implement an environmentally friendly TPU hot melt film by reducing the environmental pollution caused by waste.

Claims (9)

  1. 릴리즈 페이퍼를 사용하지 않고 열가소성 폴리우레탄 핫멜트 필름을 제조하는 방법에 있어서,In the method for producing a thermoplastic polyurethane hot melt film without using a release paper,
    통상의 핫멜트용 열가소성 폴리우레탄과 슬립제를 배합한 다음, 이를 티-다이 공법으로 압출하여 열가소성 폴리우레탄 핫멜트 필름을 제조하는 과정으로 이루어짐을 특징으로 하는 열가소성 폴리우레탄 핫멜트 필름의 제조방법.A method of manufacturing a thermoplastic polyurethane hot melt film, comprising the steps of mixing a conventional thermoplastic polyurethane for hot melt and a slip agent, and then extruding it by a T-die method to produce a thermoplastic polyurethane hot melt film.
  2. 제1항에 있어서,The method of claim 1,
    상기 열가소성 폴리우레탄 80~99중량%와 상기 슬립제 1~20중량%를 배합하는 과정으로 이루어짐을 특징으로 하는 열가소성 폴리우레탄 핫멜트 필름의 제조방법.80 to 99% by weight of the thermoplastic polyurethane and 1 to 20% by weight of the slip agent, the method for producing a thermoplastic polyurethane hot melt film, characterized in that consisting of.
  3. 제2항에 있어서,The method of claim 2,
    상기 슬립제는 몬탄 왁스, 고무 계열의 엘라스토머, 무기물 중에서 어느 하나임을 특징으로 하는 열가소성 폴리우레탄 핫멜트 필름의 제조방법.The slip agent is a method for producing a thermoplastic polyurethane hot melt film, characterized in that any one of the montan wax, rubber-based elastomer, inorganic material.
  4. 제3항에 있어서,The method of claim 3,
    상기 슬립제를 단독으로 사용하거나 하나 이상 혼합하여 사용하는 것을 특징으로 하는 열가소성 폴리우레탄 핫멜트 필름의 제조방법.Method for producing a thermoplastic polyurethane hot melt film, characterized in that the use of the slip alone or mixed with one or more.
  5. 제3항 또는 제4항에 있어서,The method according to claim 3 or 4,
    상기 무기물은 실리카, 탈크, 탄산칼슘 중에서 선택된 어느 하나임을 특징으로 하는 열가소성 폴리우레탄 핫멜트 필름의 제조방법The inorganic material is a method for producing a thermoplastic polyurethane hot melt film, characterized in that any one selected from silica, talc, calcium carbonate
  6. 제1항에 있어서,The method of claim 1,
    상기 열가소성 폴리우레탄과 슬립제를 배합할 때, 대전방지제를 더 첨가하여 배합하는 과정으로 이루어짐을 특징으로 하는 열가소성 폴리우레탄 핫멜트 필름의 제조방법.When the thermoplastic polyurethane and the slip agent are blended, a method of producing a thermoplastic polyurethane hot melt film, characterized in that the process is further made by adding an antistatic agent.
  7. 제6항에 있어서,The method of claim 6,
    상기 열가소성 폴리우레탄 60~98중량%와 상기 슬립제 1~20중량% 및 상기 대전방지제 1~20중량%를 배합하는 과정으로 이루어짐을 특징으로 하는 열가소성 폴리우레탄 핫멜트 필름의 제조방법.60 to 98% by weight of the thermoplastic polyurethane, 1 to 20% by weight of the slip agent and 1 to 20% by weight of the antistatic agent.
  8. 제1항 또는 제2항 또는 제6항 또는 제7항에 있어서,The method according to claim 1 or 2 or 6 or 7,
    상기 티-타이 공법으로 압출된 열가소성 폴리우레탄 핫멜트 필름을 컨베이어 벨트로 이송시키는 과정으로 이루어짐을 특징으로 하는 열가소성 폴리우레탄 핫멜트 필름의 제조방법.Method of producing a thermoplastic polyurethane hot melt film, characterized in that the process consisting of conveying the thermoplastic polyurethane hot melt film extruded by the T-tie method to a conveyor belt.
  9. 통상의 릴리즈 페이퍼가 필요없는 열가소성 폴리우레탄 핫멜트 필름에 있어서,In thermoplastic polyurethane hot melt films that do not require conventional release paper,
    핫멜트용 열가소성 폴리우레탄과 슬립제로 이루어짐을 특징으로 하는 열가소성 폴리우레탄 필름.A thermoplastic polyurethane film comprising a thermoplastic polyurethane for hot melt and a slip agent.
PCT/KR2013/010717 2013-06-20 2013-11-25 Method for manufacturing thermoplastic polyurethane hotmelt film and thermoplastic polyurethane hotmelt film manufactured by same method WO2014204065A1 (en)

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