WO2014201977A1 - Trolley replacement device and method - Google Patents

Trolley replacement device and method Download PDF

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Publication number
WO2014201977A1
WO2014201977A1 PCT/CN2014/079852 CN2014079852W WO2014201977A1 WO 2014201977 A1 WO2014201977 A1 WO 2014201977A1 CN 2014079852 W CN2014079852 W CN 2014079852W WO 2014201977 A1 WO2014201977 A1 WO 2014201977A1
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WO
WIPO (PCT)
Prior art keywords
trolley
rail
outer curved
movable outer
moving
Prior art date
Application number
PCT/CN2014/079852
Other languages
French (fr)
Chinese (zh)
Inventor
贠汝平
黄东生
姚朝胜
于忠念
Original Assignee
山东省冶金设计院股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 山东省冶金设计院股份有限公司 filed Critical 山东省冶金设计院股份有限公司
Priority to IN10465DEN2014 priority Critical patent/IN2014DN10465A/en
Publication of WO2014201977A1 publication Critical patent/WO2014201977A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B21/00Open or uncovered sintering apparatus; Other heat-treatment apparatus of like construction

Definitions

  • the invention relates to a trolley changing device and a trolley changing method, in particular to a trolley replacement of a sintering machine and a belt roasting machine in a metallurgical industry.
  • the replacement or installation of the trolley is at the middle end of the sintering machine and the upper part of the bellows.
  • the replacement or installation of the trolley is in the belt roaster. The head and the upper part of the bellows.
  • the feeding device stops feeding, the faulty trolley and the trolleys before and after it are in a empty state, and the faulty trolley in the empty state generally runs to a suitable position in the tail, sintering
  • the machine stops running start the hydraulic push rod to move the tail moving frame backwards, loosen the trolleys close to each other, and then lift the faulty trolley to the platform maintenance position through the crane above the sintering machine, and then lift the standby trolley.
  • Loading, hydraulic push T pressure relief, sintering machine start running.
  • Sintering machine or belt roasting machine shall stop running; perform wind reduction or air stop operation; hoist the trolley that needs to be replaced; clean the sinter material scattered on the fixed slideway; etc.; hoist into the spare trolley; Air supply operation; Sintering machine or belt roasting machine is restarted. It takes only ten minutes to stop directly, and with other time, it takes about 30 minutes to replace the trolley.
  • Sintering or roasting is a process of continuous pumping (sending) of wind, combustion, and heat exchange. Long-term shutdowns can change production conditions and cause large fluctuations in production conditions.
  • the trolley replacement device of the first scheme includes a trolley, an inner straight rail, an inner curved rail, an outer straight rail, an outer curved rail, a main transmission wheel, a trolley moving out rail, and a trolley moving into the rail, wherein: the two sides of the main transmission wheel
  • the outer curved rail is divided into a lower movable outer curved rail, a middle fixed outer E3 ⁇ 4 rail, and an upper movable outer curved rail;
  • the upper movable outer curved rail has an upper end connected to a lower fixed end outer curved rail;
  • the upper movable outer curved rail has one end Connected to the end of the trolley moving into the rail;
  • the trolley moving into the rail is located outside the upper movable E3 ⁇ 4 rail, and is connected with the upper movable outer curved rail, ⁇ is moved in the trolley;
  • the trolley is removed from the rail and is located in the lower movable outer
  • the outside of the rail is used for the removal of the trolley.
  • connection is hinged; the upper end of the lower movable outer curved rail is hinged to the lower end of the central fixed outer curved rail; and one end of the upper movable outer curved rail is moved into the rail with the trolley One end is hinged; the trolley is moved into the rail on the outer side of the upper movable outer curved rail, and is hinged to the upper movable outer curved rail.
  • the upper movable outer curved rail includes a rail I and a rail II, the upper end of the rail II is connected or hinged to the upper outer straight rail, and the lower end of the rail II and the upper end of the rail I are driven by the pin
  • the connection is combined into a stack, and the lower end of the rail I is connected or hinged to one end of the trolley that is moved into the rail.
  • the inner side of the upper movable outer curved rail is a curved surface
  • the outer side is a flat surface
  • the inner side of the rail I is a curved surface
  • the outer side of the rail I is a flat surface
  • the upper movable outer curved rail includes a rail I, and a portion of the upper movable outer curved rail that is in contact with the inner curved rail is provided with an arc-shaped step that matches the outer shape, and is used for The weight of the trolley is taken into account, and the weight is directly mounted on the rail I.
  • the lower movable outer curved rail is rotatable outwardly about the hinge point of the upper end thereof and returned to the initial position by the action of the weight and/or the spring.
  • a locking device is arranged around the initial position of the lower movable outer curved rail, and the locking device is composed of a locking block, a cylinder and a locking bracket, the locking block and the cylinder
  • the utility model is mounted on the locking support; when the locking device is in operation, the lower movable curved rail is in a locked state; the locking device is released, and the lower movable outer curved rail is in a free state.
  • the lower movable outer curved rail is at the initial position i ⁇ , and the lower end portion thereof is aligned with and close to the lower outer straight rail.
  • one end of the trolley moving out of the rail is aligned with and close to the lower outer straight rail.
  • the upper movable curved rail is provided with a spring or a heavy hammer.
  • the upper movable outer curved rail can be rotated around its hinge point with one end of the trolley moving into the rail, changing from the initial position to the changing position; and returning from the changing position to the initial position by means of a spring or a heavy hammer.
  • the upper movable outer curved rail in the changing position, is located between the upper inner straight rail and the trolley moving into the rail and is aligned with the upper inner straight rail, and the upper movable outer curved The outer plane portion of the rail and the upper inner straight rail and the trolley are moved into the rail to form a complete guide rail surface.
  • the inner curved surface portion of the upper movable outer curved rail and the central fixed outer curved rail and the upper outer straight rail constitute a complete guide rail. surface.
  • a spring or a weight is provided on the upper movable outer curved rail; the rail I is rotated around the hinge point of the rail and the trolley, and the rail II and the rail I are respectively wound around the rail.
  • the hinge point of the II and the rail I is rotated, and the upper movable outer curved rail is changed from the initial position to the changing position; and the spring or the weight is restored from the shifting position to the initial position.
  • the rail I in the changing position, the rail I is located between the upper inner straight rail and the trolley moving into the rail and is aligned with the upper inner straight rail, the outer plane portion and the upper portion of the rail I The straight rail and the trolley are moved into the rail to form a complete guide rail surface, and the rail II is in an approximately vertical state.
  • the trolley changing device further includes an auxiliary device including a frame, a traverse trolley, a turning mechanism, a trolley lifting mechanism, a moving in mechanism, and a removing mechanism.
  • the following steps are included: 1) when the lower movable outer curved rail is in the initial position, the locking device around the initial position is released, and the lower movable outer curved rail is locked. Turning into a free state; 2) The trolley to be removed is moved forward by the teeth of the main transmission wheel and/or the subsequent trolley, and pushes the lower movable outer rail to rotate outwardly around the hinge point of the upper end thereof.
  • the trolley to be removed is removed from the trolley along the trolley; 3)
  • the lower movable outer rail is disengaged from the trolley to be removed, it returns to the initial position by the action of the weight and/or spring force, and the locking device Work, the lower movable outer rail is locked and locked; 4) need to move into the trolley and move along the trolley into the rail to move to the main drive wheel, push
  • the movable upper outer curved rail rotates around the hinge point of the end of the moving rail with the trolley, so that the upper movable outer curved rail is changed from the initial position to the changing position, and needs to be moved into the outer side of the upper movable outer curved rail of the trolley. Partially moved in;
  • the following steps are also included: 1) after the trolley to be removed is moved outward by a certain distance, when the hook of the trolley is pulled to hook the trolley, the cylinder of the cylinder or the cylinder The rod movement causes the pull-out trolley to drive the trolley to move along the trolley to move out of the trolley to the traverse trolley; 2) the traverse trolley holds the trolley to move in the vertical direction along the trolley to the flip position; 3) in the flip position, the lifting mechanism Move the trolley up to the turning mechanism, and turn it 180° in the vertical plane by the turning machine, turn the trolley, wait for lifting and maintenance; 4) Repair the trolley that needs to be moved into the trolley and move it into the rail.
  • the sintering machine or the belt roasting machine can be replaced without stopping the machine, and no additional trolley replacement time is required, thereby improving production efficiency.
  • Figure 1 is a front view of the normal operation of the sintering machine
  • Figure 2 is a top view of the normal operation of the sintering machine
  • Figure 3 is a cross-sectional view taken along line A-A of Figure i;
  • Figure 4 is a cross-sectional view taken along line B-B of Figure 1;
  • Figure 5 is a front view of the state in which the sintering machine is removed from the trolley;
  • Figure 6 is a front view of the trolley in a state in which the sintering machine is moved in;
  • Figure 7 is a diagram of a quick removal mechanism;
  • Figure 8 is a diagram of a fast moving mechanism
  • Figure 9 is a traverse cart diagram
  • Figure 10 is a flip mechanism diagram
  • Figure 11 is a cross-sectional view taken along line K-K of Figure 10;
  • Figure 12 is a front elevational view showing the state in which the sintering machine of Embodiment 2 is moved into the trolley.
  • the picture has 12 pages.
  • Embodiment 1 is shown in Fig. 1 to Fig. 11.
  • a trolley changing device comprising a trolley 30, an inner straight rail 5, 8, an inner curved rail 3, an outer straight rail 4, an outer curved rail 20, a main transmission wheel 6, a trolley moving out of the rail 9, and a trolley moving in Track 2 and so on.
  • the inner straight rails 5, 8 and the inner curved rail 3 constitute an inner guide rail;
  • the outer straight rails 4, 7 and the outer curved rail 20 constitute an outer guide rail;
  • the inner guide rail is provided with a main drive wheel 6, and the main drive wheel 6 has teeth Located between the inner guide rail and the outer guide rail.
  • the outer curved rail 20 is mounted on both sides of the main transmission wheel 6, and is driven by the lower movable outer rail 202 and the middle portion.
  • the outer curved rail 203, the upper movable outer curved rail 201 and the like are composed.
  • the upper end of the lower movable outer curved rail 202 is hinged to the lower end of the central fixed outer curved rail 203. In the hinged position, the thickness of the central fixed outer curved rail 203 is smaller than the overall thickness, and the upper end of the lower movable outer curved rail 202 is provided with a weight. Hammer 204.
  • the lower end of the lower movable outer curved rail 202 is pushed by the oil cylinder 402 of the locking device 40 to be locked; the trolley moves out of the rail 9 and the lower movable outer curve
  • the joint of the lower end of the rail 202 has a thickness smaller than the overall thickness, and has a 1/4 arc step that coincides with the lower end arc of the lower movable outer curved rail 202, thereby ensuring that the lower movable outer curved rail 202 is in a locked state. Stability.
  • the cylinder 402 of the locking device 40 pulls the locking block 401 backward to be disengaged from the lower end of the lower movable outer curved rail 202, and can be moved outside.
  • the curved rail 202 is in a free state, and the trolley that needs to be removed is moved along the removal guide rail 9 under the driving of the main transmission wheel 6, and the lower movable outer curved rail 202 is fixed to the middle portion under the driving of the wheel 302 of the trolley to be removed.
  • the pinned shaft of the curved rail 203 is rotated upwards in the center.
  • the quick removal mechanism 60 is moved by the expansion and contraction of the oil cylinder 603. Pulling the hook 606 on the cart 604 to hook the trolley, thereby quickly pulling out the trolley.
  • the lower movable outer curved rail 202 is disengaged from the limit of the wheel 302 of the trolley to be removed, it is returned to the initial position by the weight 204, and the cylinder 402 of the locking device 40 pushes the locking block 401 to lock it.
  • the removed trolley 30 is pulled by the cylinder 603 to continue to travel outward until the trolley 30 is moved to the upper portion of the trolley traverse cart 50, and the wheel 302 of the trolley 30 falls into the horizontal direction.
  • the cylinder 603 stops pulling, and instead pushes forward, and pushes until the hook head 606 is disengaged from the trolley 30 and stops.
  • the driving device 506 of the traverse trolley 50 drives the trolley traverse cart 50 to move along the guide rail 504, and stops when the traverse trolley 50 moves directly under the trolley turning mechanism 70.
  • the lifting mechanism 80 starts to work.
  • the trolley rises into the " ⁇ " shaped groove of the turning mechanism 70, rotates the lower bracket 707 of the turning mechanism 70 to the closed state and locks, and the lifting mechanism 80 is returned to the original position, and the driving device 702 of the turning mechanism 70 is activated to make the table After the car is rotated 180 degrees, it stops, the lower bracket 707 of the turning mechanism 70 is opened, and the removed trolley is transferred to the position where the trolley is inspected.
  • the outer side of the rail 12011 is a plane
  • the inner side is a circular arc surface.
  • the rail 1201 is articulated on the trolley moving into the rail 2
  • the rail II20 2 is hinged on the outer straight rail 4
  • the rail 12011 and the rail II2012 are connected by the pin 2016.
  • One end of the rail II2012 is provided with a weight hammer 2013.
  • the trolley that needs to be moved in is moved to the trolley and moved into the guide rail 2, and the trolley to be removed is removed, and two empty slots are formed on the main transmission wheel 6, when the two empty slots on the main transmission wheel 6 rotate
  • the cylinder 101 of the quick-moving mechanism 10 pushes the propulsion trolley 104 to move, and the propulsion trolley 104 moves through the two cylinders 105 to move the trolley, and when the trolley wheel 302 to be moved in contact with the outer side of the rail 12011
  • the rail [2011 downward rotation, causing the upper movable outer curved rail 201 to be folded and deformed, when the rail] 2011 is rotated downward to the outer side and coincides with the upper surface of the trolley moving into the rail 2,
  • the movable outer curved rail 201 is folded and deformed to reach the limit position, which is also called the shifting position.
  • the rail 12011 moves the trolley into the rail 2 and the inner straight rail 5, and the wheel 302 of the trolley to be moved in can enter.
  • the rolling sleeve 301 of the trolley to be moved is under the movement of the teeth of the main transmission wheel, and the trolley continues to move forward, in the trolley to be moved in.
  • Wheel 302 After the off-track outer surface 12011, 2013 under the weight for) 3 ⁇ 4, upper portion 201 of the movable outer bend deformation occurs expand and return to the initial position.
  • Embodiment 2 shown in Figure 12.
  • This embodiment is a change made on the basis of Embodiment 1, and the difference is that:
  • the upper movable outer curved rail 201 in the embodiment 1 is tubular, the rail 112012 is cancelled, the single rail is added and the long rail 12011 is added, and the weight 2013 is directly mounted on the rail 1201.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
  • Intermediate Stations On Conveyors (AREA)

Abstract

The present invention relates to the technical field of replacement of a trolley of a sintering machine and a belt-type calcinating machine in the metallurgical industry. Disclosed are a trolley replacement device and method. The trolley replacement device comprises a trolley, internal straight rails, internal curved rails, external straight rails, external curved rails, a main drive wheel, trolley removal rails, and trolley insertion rails; the external curved rails at two sides of the main drive wheel are divided into lower movable external curved rails (202), middle fixed external curved rails (203), and upper movable external curved rails (201); the upper ends of the lower movable external curved rails (202) are connected to the lower ends of the middle fixed external curved rails; and one end of the upper movable external curved rails is connected to one end of the trolley insertion rails. The present invention replaces the trolley of a sintering machine or a belt-type calcinating machine without stopping the machine or requiring extra trolley replacement time, thus improving production efficiency; the sintering machine or the belt-type calcinating machine does not need to be stopped, and the operation of reducing or stopping wind is not needed, thus ensuring no change in production; and the qualified product rate and tumbling index are not reduced as a result of steady production.

Description

台车更换装置及台车更换方法  Trolley replacement device and trolley replacement method
本发明涉及一种台车更换装置与台车更换方法, 尤其涉及在冶金行业中 烧结机、 带式焙烧机的台车更换。 The invention relates to a trolley changing device and a trolley changing method, in particular to a trolley replacement of a sintering machine and a belt roasting machine in a metallurgical industry.
就现有的烧结机而言, 台车的更换或者安装的部位在烧结机的中尾部且 风箱的上部, 就带式焙烧机而言, 台车的更换或者安装的部位在带式焙烧机 的头部且风箱的上部。 以烧结机为例, 在更换故障台车时, 补料装置停止给 料, 故障台车及其前后的台车为空料状态, 空料状态的故障台车一般运行至 尾部的合适位置, 烧结机停止运行, 启动液压推杆将尾部移动架后移, 使紧 靠在一起的台车松动, 再通过烧结机上方的吊车将故障台车吊出至平台检修 位置, 然后将备 台车吊起装入, 液压推 T泄压, 烧结机起动运行。 In the case of the existing sintering machine, the replacement or installation of the trolley is at the middle end of the sintering machine and the upper part of the bellows. For the belt roaster, the replacement or installation of the trolley is in the belt roaster. The head and the upper part of the bellows. Taking the sintering machine as an example, when the faulty trolley is replaced, the feeding device stops feeding, the faulty trolley and the trolleys before and after it are in a empty state, and the faulty trolley in the empty state generally runs to a suitable position in the tail, sintering When the machine stops running, start the hydraulic push rod to move the tail moving frame backwards, loosen the trolleys close to each other, and then lift the faulty trolley to the platform maintenance position through the crane above the sintering machine, and then lift the standby trolley. Loading, hydraulic push T pressure relief, sintering machine start running.
这种更换方式, 在建设期或计划检修时十分便利; 但是在正常生产中, 在这个部位更换、 安装台车, 对烧结机或带式焙烧机的生产产生如下较大的 影响:  This type of replacement is very convenient during the construction period or planned maintenance; however, in normal production, the replacement and installation of the trolley at this location has the following major effects on the production of the sintering machine or the belt roaster:
停机时间长  Long downtime
烧结机或带式焙烧机须停止运转; 执行减风或停风操作; 吊走需要更换 的台车; 清理撒落在固定滑道等处的烧结料; 吊入备用台车; 执行加风或送 风操作; 烧结机或带式焙烧机重新开机。 仅直接停机就需十几分钟, 加上其 他时间, 更换台车需停机约 30分钟。  Sintering machine or belt roasting machine shall stop running; perform wind reduction or air stop operation; hoist the trolley that needs to be replaced; clean the sinter material scattered on the fixed slideway; etc.; hoist into the spare trolley; Air supply operation; Sintering machine or belt roasting machine is restarted. It takes only ten minutes to stop directly, and with other time, it takes about 30 minutes to replace the trolley.
2、 生产工况波动大  2. The production conditions fluctuate greatly
烧结或焙烧生产是一个连续抽 (送) 风、 燃烧、 热交换的过程, 长时间 停机会改变生产工况, 造成生产工况大幅波动。  Sintering or roasting is a process of continuous pumping (sending) of wind, combustion, and heat exchange. Long-term shutdowns can change production conditions and cause large fluctuations in production conditions.
3、 影响产品质量  3, affect product quality
由于生产工况的大幅波动, 会降低产品合格率和降低转鼓指数。 本发明的目的在于提供一种在烧结机或带式焙烧机不停机情况下的台车 更换装置与方法, 以解决现有技术存在的问题。 Due to large fluctuations in production conditions, product yields are reduced and the drum index is lowered. SUMMARY OF THE INVENTION It is an object of the present invention to provide a trolley changing apparatus and method in the case of a sintering machine or a belt roasting machine without stopping the machine to solve the problems of the prior art.
本发明的技术方案如下:  The technical solution of the present invention is as follows:
第一方案的台车更换装置包括台车、 内直轨、 内曲轨、 外直轨、 外曲轨、 主传动轮、 台车移出轨、 台车移入轨, 其中: 主传动轮两侧的外曲轨分成下 部可动外曲轨、 中部固定外 E¾轨、 上部可动外曲轨; 下部可动外曲轨的上端 与中部固定外曲轨的下端连接; 上部可动外曲轨的一端与台车移入轨的一端 连接; 台车移入轨位于上部可动外 E¾轨的外侧, 并与上部可动外曲轨连接, ^于台车的移入; 台车移出轨位于下部可动外曲轨的外侧, 用于台车的移出。  The trolley replacement device of the first scheme includes a trolley, an inner straight rail, an inner curved rail, an outer straight rail, an outer curved rail, a main transmission wheel, a trolley moving out rail, and a trolley moving into the rail, wherein: the two sides of the main transmission wheel The outer curved rail is divided into a lower movable outer curved rail, a middle fixed outer E3⁄4 rail, and an upper movable outer curved rail; the upper movable outer curved rail has an upper end connected to a lower fixed end outer curved rail; and the upper movable outer curved rail has one end Connected to the end of the trolley moving into the rail; the trolley moving into the rail is located outside the upper movable E3⁄4 rail, and is connected with the upper movable outer curved rail, ^ is moved in the trolley; the trolley is removed from the rail and is located in the lower movable outer The outside of the rail is used for the removal of the trolley.
就第二方案的台车更换装置而言, 所述连接为铰接; 下部可动外曲轨的 上端与中部固定外曲轨的下端铰接; 上部可动外曲轨的一端与台车移入轨的 一端铰接; 台车移入轨位于上部可动外曲轨的外侧, 并与上部可动外曲轨铰 接。  In the case of the trolley changing device of the second aspect, the connection is hinged; the upper end of the lower movable outer curved rail is hinged to the lower end of the central fixed outer curved rail; and one end of the upper movable outer curved rail is moved into the rail with the trolley One end is hinged; the trolley is moved into the rail on the outer side of the upper movable outer curved rail, and is hinged to the upper movable outer curved rail.
就第三方案的台车更换装置而言, 上部可动外曲轨包括轨 I和轨 II , 轨 II的上端与上部外直轨连接或铰接, 轨 II的下端与轨 I的上端由销轴连接复 合成一悻, 轨 I的下端与台车移入轨的一端连接或铰接。  In the case of the trolley replacement device of the third aspect, the upper movable outer curved rail includes a rail I and a rail II, the upper end of the rail II is connected or hinged to the upper outer straight rail, and the lower end of the rail II and the upper end of the rail I are driven by the pin The connection is combined into a stack, and the lower end of the rail I is connected or hinged to one end of the trolley that is moved into the rail.
就第四方案的台车更换装置而言, 上部可动外曲轨的内侧为曲面, 外侧 为平面。  In the trolley replacement device of the fourth aspect, the inner side of the upper movable outer curved rail is a curved surface, and the outer side is a flat surface.
就第五方案的台车更换装置而言, 轨 I的内侧为曲面, 轨 I的外侧为平 面。  In the fifth embodiment of the trolley changing device, the inner side of the rail I is a curved surface, and the outer side of the rail I is a flat surface.
就第六方案的台车更换装置而言, 上部可动外曲轨包括轨 I, 在上部可 动外曲轨的与内曲轨相接的部位设有外形相吻合的圆弧台阶, 用来承担移入 台车的重量, 重锤直接安装在轨 I上。  In the sixth embodiment of the trolley changing device, the upper movable outer curved rail includes a rail I, and a portion of the upper movable outer curved rail that is in contact with the inner curved rail is provided with an arc-shaped step that matches the outer shape, and is used for The weight of the trolley is taken into account, and the weight is directly mounted on the rail I.
就第七方案的台车更换装置而言, 下部可动外曲轨可绕其上端的铰点向 外转动并靠重锤和 /或弹簧的作用返回初始位置。  In the case of the trolley changing device of the seventh aspect, the lower movable outer curved rail is rotatable outwardly about the hinge point of the upper end thereof and returned to the initial position by the action of the weight and/or the spring.
就第八方案的台车更换装置而言, 在下部可动外曲轨的初始位置周围设 一锁紧装置, 锁紧装置由锁紧块、 油缸和锁紧支座组成, 锁紧块和油缸安装 在锁紧支座上; 锁紧装置工作时, 下部可动外曲轨处于锁紧状态; 解除锁紧 装置, 下部可动外曲轨处于自由状态。 就第九方案的台车更换装置而言, 下部可动外曲轨处于初始位置 i吋, 其 下端部与下部外直轨对齐并靠近。 In the case of the trolley changing device of the eighth aspect, a locking device is arranged around the initial position of the lower movable outer curved rail, and the locking device is composed of a locking block, a cylinder and a locking bracket, the locking block and the cylinder The utility model is mounted on the locking support; when the locking device is in operation, the lower movable curved rail is in a locked state; the locking device is released, and the lower movable outer curved rail is in a free state. In the case of the trolley changing device of the ninth aspect, the lower movable outer curved rail is at the initial position i吋, and the lower end portion thereof is aligned with and close to the lower outer straight rail.
就第十方案的台车更换装置而言, 台车移出轨的一个端部与下部外直轨 对齐并靠近。  In the case of the trolley changing device of the tenth aspect, one end of the trolley moving out of the rail is aligned with and close to the lower outer straight rail.
就第十一方案的台车更换装置而言, 在上部可动外曲轨设有弹簧或重锤 In the case of the trolley changing device of the eleventh aspect, the upper movable curved rail is provided with a spring or a heavy hammer.
(2013 ); 上部可动外曲轨可绕其与台车移入轨的一端的铰点转动, 从初始位 置变换至换车位置; 并借助弹簧或重锤从换车位置恢复到初始位置。 (2013); The upper movable outer curved rail can be rotated around its hinge point with one end of the trolley moving into the rail, changing from the initial position to the changing position; and returning from the changing position to the initial position by means of a spring or a heavy hammer.
就第十二方案的台车更换装置而言, 在换车位置, 上部可动外曲轨位于 上部内直轨和台车移入轨之间并与上部内直轨对齐靠近, 上部可动外曲轨的 外侧平面部分与上部内直轨和台车移入轨构成完整导向轨面, 在初始位置, 上部可动外曲轨的内侧曲面部分与中部固定外曲轨和上部外直轨构成完整导 向轨面。  In the trolley changing device of the twelfth aspect, in the changing position, the upper movable outer curved rail is located between the upper inner straight rail and the trolley moving into the rail and is aligned with the upper inner straight rail, and the upper movable outer curved The outer plane portion of the rail and the upper inner straight rail and the trolley are moved into the rail to form a complete guide rail surface. In the initial position, the inner curved surface portion of the upper movable outer curved rail and the central fixed outer curved rail and the upper outer straight rail constitute a complete guide rail. surface.
就第十三方案的台车更换装置而言,在上部可动外曲轨设有弹簧或重锤; 轨 I绕其与台车移入轨的铰点转动, 同时轨 II和轨 I分别绕轨 II和轨 I的铰 点转动, 上部可动外曲轨从初始位置变换到换车位置; 并借助弹簧或重锤从 换车位置恢复到初始位置。  In the trolley replacement device of the thirteenth aspect, a spring or a weight is provided on the upper movable outer curved rail; the rail I is rotated around the hinge point of the rail and the trolley, and the rail II and the rail I are respectively wound around the rail. The hinge point of the II and the rail I is rotated, and the upper movable outer curved rail is changed from the initial position to the changing position; and the spring or the weight is restored from the shifting position to the initial position.
就第十四方案的台车更换装置而言, 在换车位置, 轨 I位于上部内直轨 和台车移入轨之间并与上部内直轨对齐靠近, 轨 I的外侧平面部分与上部内 直轨和台车移入轨构成完整的导向轨面, 轨 II处于大约垂直状态。  With regard to the trolley changing device of the fourteenth aspect, in the changing position, the rail I is located between the upper inner straight rail and the trolley moving into the rail and is aligned with the upper inner straight rail, the outer plane portion and the upper portion of the rail I The straight rail and the trolley are moved into the rail to form a complete guide rail surface, and the rail II is in an approximately vertical state.
就第十五方案的台车更换装置而言, 台车更换装置还包括辅助装置, 辅 助装置包括机架、 横移小车、 翻转机构、 台车升降机构、 移入机构、 移出机 构。  In the case of the trolley changing device of the fifteenth aspect, the trolley changing device further includes an auxiliary device including a frame, a traverse trolley, a turning mechanism, a trolley lifting mechanism, a moving in mechanism, and a removing mechanism.
就第十六方案的台车更换方法而言, 包括下列步骤: 1 )下部可动外曲轨 处于初始位置时, 解除初始位置周围的锁紧装置, 使下部可动外曲轨由锁紧 状态变为自由状态; 2) 需移出的台车在主传动轮的轮齿和 /或后续台车的推 动下, 向前移动并推动下部可动外曲轨绕其上端的铰点向外转动, 需移出的 台车沿台车移出轨移出; 3 ) 当下部可动外曲轨与需移出台车脱离接触后, 其 靠重锤力和 /或弹簧力的作用, 返回初始位置, 锁紧装置工作, 下部可动外曲 轨被锁紧, 处于锁紧状态; 4) 需移入台车沿台车移入轨向主传动轮移动, 推 动上部可动外曲轨绕其与台车移入轨的一端的铰点转动, 使上部可动外曲轨 从初始位置变换至换车位置,需移入台车沿上部可动外曲轨的外侧部分移入;In the case of the trolley replacement method of the sixteenth aspect, the following steps are included: 1) when the lower movable outer curved rail is in the initial position, the locking device around the initial position is released, and the lower movable outer curved rail is locked. Turning into a free state; 2) The trolley to be removed is moved forward by the teeth of the main transmission wheel and/or the subsequent trolley, and pushes the lower movable outer rail to rotate outwardly around the hinge point of the upper end thereof. The trolley to be removed is removed from the trolley along the trolley; 3) When the lower movable outer rail is disengaged from the trolley to be removed, it returns to the initial position by the action of the weight and/or spring force, and the locking device Work, the lower movable outer rail is locked and locked; 4) need to move into the trolley and move along the trolley into the rail to move to the main drive wheel, push The movable upper outer curved rail rotates around the hinge point of the end of the moving rail with the trolley, so that the upper movable outer curved rail is changed from the initial position to the changing position, and needs to be moved into the outer side of the upper movable outer curved rail of the trolley. Partially moved in;
5 )需移入台车的轮子离开上部可动外曲轨的外侧部分后, 上部可动外曲轨借 助弹簧或重锤沿铰点向回转动, 回到初始位置。 5) After the wheel that needs to be moved into the trolley leaves the outer part of the upper movable outer rail, the upper movable outer rail rotates back along the hinge point by the spring or the weight to return to the initial position.
就第十七方案的台车更换方法而言, 还包括下列步骤: 1 )需移出的台车 向外移出一定距离后, 当拉出小车的钩头钩住台车后, 油缸或气缸的缸杆运 动, 使拉出小车带动台车沿台车移出轨移动至横移小车上; 2 )横移小车托着 台车沿台车运行垂直方向移动到翻转位置; 3 )在翻转位置, 升降机构将台车 向上移入到翻转机构, 由翻转机在垂直面内进行 180° 翻转, 翻正台车, 等待 吊运和维修; 4)维修好的需移入的台车运输到台车移入轨上, 位于移入机构 和主传动轮之间并定位, 等待送入; 5 )送入时, 移入机构的油缸或气缸的缸 杆伸出, 推动推进小车, 并由推进小车推动需移入的台车沿台车移入轨移动。  In the case of the trolley replacement method of the seventeenth scheme, the following steps are also included: 1) after the trolley to be removed is moved outward by a certain distance, when the hook of the trolley is pulled to hook the trolley, the cylinder of the cylinder or the cylinder The rod movement causes the pull-out trolley to drive the trolley to move along the trolley to move out of the trolley to the traverse trolley; 2) the traverse trolley holds the trolley to move in the vertical direction along the trolley to the flip position; 3) in the flip position, the lifting mechanism Move the trolley up to the turning mechanism, and turn it 180° in the vertical plane by the turning machine, turn the trolley, wait for lifting and maintenance; 4) Repair the trolley that needs to be moved into the trolley and move it into the rail. Located between the moving mechanism and the main transmission wheel and positioned for waiting for feeding; 5) When feeding, the cylinder rod of the moving cylinder or cylinder is extended to push the trolley, and the trolley that needs to be moved is pushed by the propulsion trolley The car moves into the orbit.
1、 不停机更换台车 1, replace the trolley without stopping
根据本发明的台车更换装置与方法, 可实现烧结机或带式焙烧机在不停 机状况下更换台车, 不需要额外的台车更换时间, 提高了生产效率。  According to the trolley changing device and method of the present invention, the sintering machine or the belt roasting machine can be replaced without stopping the machine, and no additional trolley replacement time is required, thereby improving production efficiency.
2、 生产工况稳定  2, stable production conditions
没有烧结机或带式焙烧机停机及执行减风或停风等操作, 生产状况没有 改变, 相对稳定。  There is no sintering machine or belt roasting machine to stop and perform wind reduction or wind stop operation, the production status has not changed, and it is relatively stable.
3、 不影响产品质量  3, does not affect product quality
由于生产工况稳定, 产品合格率和转鼓指数没有降低。  Due to stable production conditions, the product qualification rate and drum index did not decrease.
图 1是烧结机正常运行前视图; Figure 1 is a front view of the normal operation of the sintering machine;
图 2是烧结机正常运行俯视图;  Figure 2 is a top view of the normal operation of the sintering machine;
图 3是图 i的 A- A剖视图;  Figure 3 is a cross-sectional view taken along line A-A of Figure i;
图 4是图 1的 B- B剖视图;  Figure 4 is a cross-sectional view taken along line B-B of Figure 1;
图 5是烧结机移出台车状态的前视图;  Figure 5 is a front view of the state in which the sintering machine is removed from the trolley;
图 6是烧结机移入状态的台车前视图; 图 7是快速移出机构图; Figure 6 is a front view of the trolley in a state in which the sintering machine is moved in; Figure 7 is a diagram of a quick removal mechanism;
图 8是快速移入机构图;  Figure 8 is a diagram of a fast moving mechanism;
图 9是横移小车图;  Figure 9 is a traverse cart diagram;
图 10是翻转机构图;  Figure 10 is a flip mechanism diagram;
图 11是图 10的 K-K剖视图;  Figure 11 is a cross-sectional view taken along line K-K of Figure 10;
图 12是实施例 2烧结机移入台车状态的前视图。  Figure 12 is a front elevational view showing the state in which the sintering machine of Embodiment 2 is moved into the trolley.
符号的说明  Description of the symbol
1机架, 2台车移入轨, 3-内曲轨, 4外直轨, 5 内直轨, 6主传动轮, 7外直轨, 8-内直轨, 9-台车移出轨, 〗0快速移入机构, 101-油缸或气缸, 】02- 支座, 104推进小车, 105圆柱体, 〗06轮子, 20-外曲轨, 201-上部可动外曲 轨, 2011轨 I, 2012轨 II, 2013重锤, 20 4销轴, 2015销轴, 2016-销轴, 202-下部可动外曲轨, 203-中部固定外曲轨, 204-重锤, 30台车, 30】-台车滚 套, 302-台车车轮, 40锁紧装置, 401-锁紧块, 402-油缸, 403-锁紧支座, 50- 横移小车, 501 -定位板, 502-框架, 503-滚轮, 504导轨, 505-底座, 506驱 动装置, 60-快速移出机构, 601-支撑架, 602-支座, 603-油缸或气缸, 604- 拉出小车, 605-轮子, 606-钩头, 70-翻转机构, 701-回转框架, 702-驱动装置, 703-轴承座, 704链轮或齿轮, 705-托辊一, 706-托辊二, 707下托架, 708- 链条或齿轮, 709-销轴, 80-升降机构。  1 frame, 2 cars moved into the rail, 3-inner curved rail, 4 outer straight rail, 5 inner straight rail, 6 main drive wheels, 7 outer straight rails, 8-inner straight rail, 9-trailer removed rail, 〗 0 fast moving mechanism, 101-cylinder or cylinder, 】 02- support, 104 propulsion trolley, 105 cylinder, 〗 06 wheel, 20-outer curved rail, 201- upper movable outer curved rail, 2011 rail I, 2012 rail II, 2013 weight, 20 4 pin, 2015 pin, 2016-pin, 202-lower movable outer track, 203-central fixed outer track, 204-heavy, 30 car, 30]- Roller sleeve, 302-trailer wheel, 40 locking device, 401-locking block, 402-cylinder, 403-locking bracket, 50-traverse trolley, 501-positioning plate, 502-frame, 503-wheel , 504 rail, 505-base, 506 drive, 60-fast removal mechanism, 601-support frame, 602-bearing, 603-cylinder or cylinder, 604- pull-out trolley, 605-wheel, 606-hook, 70 - Inverting mechanism, 701-slewing frame, 702-drive, 703-bearing, 704 sprocket or gear, 705-roller one, 706-roller two, 707 lower bracket, 708-chain or gear, 709 - Pin, 80-lift mechanism.
对于本发明的具体实施方式, 将结合实施例及險图加以说明。 图共 12 页。 Specific embodiments of the present invention will be described with reference to the embodiments and the drawings. The picture has 12 pages.
实施例 1如图 i〜图 11所示。  Embodiment 1 is shown in Fig. 1 to Fig. 11.
一种台车更换装置, 由台车 30、 内直轨 5、 8、 内曲轨 3、 外直轨 4、 ,、 外曲轨 20、 主传动轮 6、 台车移出轨 9、 台车移入轨 2等组成。  A trolley changing device, comprising a trolley 30, an inner straight rail 5, 8, an inner curved rail 3, an outer straight rail 4, an outer curved rail 20, a main transmission wheel 6, a trolley moving out of the rail 9, and a trolley moving in Track 2 and so on.
内直轨 5、 8和内曲轨 3组成内侧导向轨; 外直轨 4、 7和外曲轨 20组成 外侧导向轨; 内侧导向轨内安装有主传动轮 6, 主传动轮 6的轮齿位于内侧 导向轨和外侧导向轨之间。  The inner straight rails 5, 8 and the inner curved rail 3 constitute an inner guide rail; the outer straight rails 4, 7 and the outer curved rail 20 constitute an outer guide rail; the inner guide rail is provided with a main drive wheel 6, and the main drive wheel 6 has teeth Located between the inner guide rail and the outer guide rail.
外曲轨 20安装在主传动轮 6的两侧, 由下部可动外曲轨 202、 中部固定 外曲轨 203、 上部可动外曲轨 201等组成。 The outer curved rail 20 is mounted on both sides of the main transmission wheel 6, and is driven by the lower movable outer rail 202 and the middle portion. The outer curved rail 203, the upper movable outer curved rail 201 and the like are composed.
下部可动外曲轨 202的上端与中部固定外曲轨 203的下端铰接, 在铰接 的位置, 中部固定外曲轨 203 的厚度小于整体的厚度, 下部可动外曲轨 202 的上端设有重锤 204。 在烧结机正常运行状态 (初始状态), 下部可动外曲轨 202的下端由锁紧装置 40的油缸 402推动锁紧块 401而被锁紧; 台车移出轨 9的与下部可动外曲轨 202下端的接合处的厚度小于整体的厚度, 并且具有 与下部可动外曲轨 202的下端圆弧相吻合的〗/4圆弧台阶, 从而确保下部可 动外曲轨 202在锁紧状态的稳定性。  The upper end of the lower movable outer curved rail 202 is hinged to the lower end of the central fixed outer curved rail 203. In the hinged position, the thickness of the central fixed outer curved rail 203 is smaller than the overall thickness, and the upper end of the lower movable outer curved rail 202 is provided with a weight. Hammer 204. In the normal operation state (initial state) of the sintering machine, the lower end of the lower movable outer curved rail 202 is pushed by the oil cylinder 402 of the locking device 40 to be locked; the trolley moves out of the rail 9 and the lower movable outer curve The joint of the lower end of the rail 202 has a thickness smaller than the overall thickness, and has a 1/4 arc step that coincides with the lower end arc of the lower movable outer curved rail 202, thereby ensuring that the lower movable outer curved rail 202 is in a locked state. Stability.
当需要移出的台车的车轮 302接近下部可动外曲轨 202的下端时, 锁紧 装置 40的油缸 402拉动锁紧块 401后退而从下部可动外曲轨 202的下端脱离, 可动外曲轨 202处于自由状态, 需要移出的台车在主传动轮 6的驱动下沿移 出导轨 9移动, 下部可动外曲轨 202在需要移出的台车的车轮 302的驱动下 以与中部固定外曲轨 203铰接的销轴为中心向上转动, 当需要移出的台车后 部的滚套 301不受主传动轮 6轮齿的限制时, 快速移出机构 60通过油缸 603 的伸缩动作, 利) ¾拉出小车 604上的钩头 606来钩住台车, 从而快速拉出台 车。 当下部可动外曲轨 202脱离需要移出的台车的车轮 302的限制后, 在重 锤 204的作用下回复到初始位置,锁紧装置 40的油缸 402推动锁紧块 401将 其锁紧。  When the wheel 302 of the trolley that needs to be removed approaches the lower end of the lower movable outer curved rail 202, the cylinder 402 of the locking device 40 pulls the locking block 401 backward to be disengaged from the lower end of the lower movable outer curved rail 202, and can be moved outside. The curved rail 202 is in a free state, and the trolley that needs to be removed is moved along the removal guide rail 9 under the driving of the main transmission wheel 6, and the lower movable outer curved rail 202 is fixed to the middle portion under the driving of the wheel 302 of the trolley to be removed. The pinned shaft of the curved rail 203 is rotated upwards in the center. When the rolling sleeve 301 at the rear of the trolley that needs to be removed is not restricted by the teeth of the main transmission wheel 6, the quick removal mechanism 60 is moved by the expansion and contraction of the oil cylinder 603. Pulling the hook 606 on the cart 604 to hook the trolley, thereby quickly pulling out the trolley. When the lower movable outer curved rail 202 is disengaged from the limit of the wheel 302 of the trolley to be removed, it is returned to the initial position by the weight 204, and the cylinder 402 of the locking device 40 pushes the locking block 401 to lock it.
移出的台车 30在快速移出机构 60变换钩头 606后, 由油缸 603拉动继 续向外行走, 直到把台车 30移送到台车横移小车 50上部, 台车 30的车轮 302落入到横移小车 50的定位板 501上的圆弧形槽内, 油缸 603停止拉动, 而改为向前推动, 推动到钩头 606脱离台车 30后停止。 此时横移小车 50的 驱动装置 506驱动台车横移小车 50沿导轨 504移动, 当横移小车 50运动到 台车翻转机构 70的正下方时停止, 此时, 升降机构 80开始工作, 把台车上 升到翻转机构 70的 " Π "形槽内, 转动翻转机构 70的下托架 707至关闭状 态并锁紧, 升降机构 80退回到原位, 启动翻转机构 70的驱动装置 702, 使 台车旋转 180度后停止, 打开翻转机构 70的下托架 707, 把移出的台车调运 到台车检修的位置。  After the quick-moving mechanism 60 changes the hook head 606, the removed trolley 30 is pulled by the cylinder 603 to continue to travel outward until the trolley 30 is moved to the upper portion of the trolley traverse cart 50, and the wheel 302 of the trolley 30 falls into the horizontal direction. In the circular arc-shaped groove on the positioning plate 501 of the trolley 50, the cylinder 603 stops pulling, and instead pushes forward, and pushes until the hook head 606 is disengaged from the trolley 30 and stops. At this time, the driving device 506 of the traverse trolley 50 drives the trolley traverse cart 50 to move along the guide rail 504, and stops when the traverse trolley 50 moves directly under the trolley turning mechanism 70. At this time, the lifting mechanism 80 starts to work. The trolley rises into the "Π" shaped groove of the turning mechanism 70, rotates the lower bracket 707 of the turning mechanism 70 to the closed state and locks, and the lifting mechanism 80 is returned to the original position, and the driving device 702 of the turning mechanism 70 is activated to make the table After the car is rotated 180 degrees, it stops, the lower bracket 707 of the turning mechanism 70 is opened, and the removed trolley is transferred to the position where the trolley is inspected.
上部可动外 E¾轨 201由轨 12011、轨 112012、重锤 2013、销轴 2014, 2015、 2016等构成, 轨 12011的外侧为平面、 内侧为圆弧面, 轨 1201〗铰接在台车 移入轨 2上,轨 II20 2铰接在外直轨 4上,轨 12011和轨 II2012通过销轴 2016 连接, 轨 II2012的一端设有重锤 2013。 Upper movable E3⁄4 rail 201 by rail 12011, rail 112012, heavy hammer 2013, pin 2014, 2015, In 2016, the outer side of the rail 12011 is a plane, and the inner side is a circular arc surface. The rail 1201 is articulated on the trolley moving into the rail 2, the rail II20 2 is hinged on the outer straight rail 4, and the rail 12011 and the rail II2012 are connected by the pin 2016. One end of the rail II2012 is provided with a weight hammer 2013.
把需要移入的台车提前移送到台车移入导轨 2上, 需移出的台车被移出 后主传动轮 6上形成了两个空齿槽, 当主传动轮 6上的这两个空齿槽转动一 定位置时, 快速移入机构 10的油缸 101推动推进小车 104移动, 推进小车 104通过两圆柱 105锥动需移入的台车移动, 当需移入的台车车轮 302与轨 12011的外侧接触时, 在台车车轮 302压力的作用下, 轨: [2011向下旋转, 致 使上部可动外曲轨 201发生折叠变形, 当轨] 2011 向下旋转到外侧面与台车 移入轨 2上表面重合时, 可动外曲轨 201发生折叠变形达到了极限位置, 也 称为换车位置, 此时轨 12011把台车移入轨 2和内直轨 5连通, 要移入的台 车的车轮 302可进入到内直轨 5上, 当要移入的台车到达一定位置, 要移入 的台车的滚套 301在主传动轮的轮齿的拨动下, 台车向前继续移动, 在要移 入的台车的车轮 302脱离轨 12011外侧面后, 在重锤 2013的作) ¾下, 上部可 动外曲轨 201发生展开变形并回复到初始位置。  The trolley that needs to be moved in is moved to the trolley and moved into the guide rail 2, and the trolley to be removed is removed, and two empty slots are formed on the main transmission wheel 6, when the two empty slots on the main transmission wheel 6 rotate In a certain position, the cylinder 101 of the quick-moving mechanism 10 pushes the propulsion trolley 104 to move, and the propulsion trolley 104 moves through the two cylinders 105 to move the trolley, and when the trolley wheel 302 to be moved in contact with the outer side of the rail 12011, Under the action of the pressure of the trolley wheel 302, the rail: [2011 downward rotation, causing the upper movable outer curved rail 201 to be folded and deformed, when the rail] 2011 is rotated downward to the outer side and coincides with the upper surface of the trolley moving into the rail 2, The movable outer curved rail 201 is folded and deformed to reach the limit position, which is also called the shifting position. At this time, the rail 12011 moves the trolley into the rail 2 and the inner straight rail 5, and the wheel 302 of the trolley to be moved in can enter. On the straight rail 5, when the trolley to be moved reaches a certain position, the rolling sleeve 301 of the trolley to be moved is under the movement of the teeth of the main transmission wheel, and the trolley continues to move forward, in the trolley to be moved in. Wheel 302 After the off-track outer surface 12011, 2013 under the weight for) ¾, upper portion 201 of the movable outer bend deformation occurs expand and return to the initial position.
实施例 2, 图 12所示。  Embodiment 2, shown in Figure 12.
本实施例是在实施例 1的基础上进行的变化, 不同点在于:  This embodiment is a change made on the basis of Embodiment 1, and the difference is that:
1.将实施例 1中的上部可动外曲轨 201筒化, 取消轨 112012, 变成单一 的轨并加长轨 12011, 重锤 2013直接安装在轨 1201 上。  1. The upper movable outer curved rail 201 in the embodiment 1 is tubular, the rail 112012 is cancelled, the single rail is added and the long rail 12011 is added, and the weight 2013 is directly mounted on the rail 1201.
2.在可动外曲轨 201右下角处设有与内曲轨 3外形相吻合的圆弧台阶。 其余, 与实例 i相同, 可参见本说明书和实施例 1的有关说明。  2. At the lower right corner of the movable outer curved rail 201, an arc-shaped step matching the outer shape of the inner curved rail 3 is provided. The rest, the same as the example i, can be referred to the description of the specification and the embodiment 1.
另外, 需要注意的是: 上述实施例是本发明的个案, 它的作用之一是对 本发明起解释的作用, 而不应理解为对本发明做出的任何限制。  In addition, it is to be noted that the above-described embodiments are examples of the present invention, and one of its functions is to explain the present invention and should not be construed as limiting the present invention.

Claims

一种台车更换装置, 包括台车、 内直轨、 内曲轨、 外直轨、 外曲轨、 主传动轮、 台车移出轨、 台车移入轨, 其中: A trolley replacement device includes a trolley, an inner straight rail, an inner curved rail, an outer straight rail, an outer curved rail, a main drive wheel, a trolley moving out of the rails, and a trolley moving into the rails, wherein:
主传动轮两侧的外曲轨分成下部可动外 E¾轨 (202 )、 中部固定外曲轨 (203 )、 上部可动外曲轨 (201 ); The outer curved rails on both sides of the main transmission wheel are divided into a lower movable outer curved rail (202), a middle fixed outer curved rail (203), and an upper movable outer curved rail (201);
下部可动外曲轨 (202 ) 的上端与中部固定外曲轨的下端连接; The upper end of the lower movable outer curved rail (202) is connected with the lower end of the middle fixed outer curved rail;
上部可动外 E¾轨的一端与台车移入轨的一端连接; One end of the upper movable outer E¾ rail is connected to the end of the trolley moving into the rail;
台车移入轨 (2) 位于上部可动外曲轨 (201 ) 的外侧, 并与上部可动外 曲轨 (201 ) 连接, 用于台车的移入; The trolley moving rail (2) is located outside the upper movable outer curved rail (201) and is connected to the upper movable outer curved rail (201) for moving the trolley in;
台车移出轨(9 )位于下部可动外曲轨(202 ) 的外侧, 用于台车的移出。 The trolley moving rail (9) is located outside the lower movable outer curved rail (202) and is used for moving the trolley out.
2、 如权利要求 1所述的台车更换装置, 其中: 所述连接为铰接; 下部可 动外曲轨 (202) 的上端与中部固定外曲轨的下端铰接; 2. The trolley replacement device as claimed in claim 1, wherein: the connection is hinged; the upper end of the lower movable outer curved rail (202) is hingedly connected to the lower end of the middle fixed outer curved rail;
上部可动外曲轨的一端与台车移入轨的一端铰接; One end of the upper movable outer curved rail is hinged with the end of the trolley moving into the rail;
台车移入轨 (2) 位于上部可动外曲轨 (201 ) 的外侧, 并与上部可动外 曲轨 (201 ) 铰接。 The trolley moving rail (2) is located outside the upper movable outer curved rail (201) and is hingedly connected with the upper movable outer curved rail (201).
3、 如权利要求 1或 2所述的台车更换装置, 其中: 上部可动外曲轨(201 ) 包括轨 I (2011 )和轨 II (2012), 轨 II的上端与上部外直轨连接或铰接, 轨 II的下端与轨 I的上端由销轴连接复合成一悻,轨 I的下端与台车移入轨(2) 的一端连接或铰接。 3. The trolley replacement device according to claim 1 or 2, wherein: the upper movable outer curved rail (201) includes rail I (2011) and rail II (2012), and the upper end of rail II is connected to the upper outer straight rail. Or hinged, the lower end of rail II and the upper end of rail I are combined into one by a pin connection, and the lower end of rail I is connected or hinged with one end of the trolley moving into the rail (2).
4、 如权利要求 1〜3任一项所述的台车更换装置, 其中, 上部可动外曲轨 4. The trolley changing device according to any one of claims 1 to 3, wherein the upper movable outer curved rail
5、 如权利要求 3所述的台车更换装置, 其中, 轨 I的内侧为曲面, 轨 I 的外侧为平面。 5. The trolley changing device as claimed in claim 3, wherein the inner side of the rail I is a curved surface and the outer side of the rail I is a flat surface.
6、 如权利要求】所述的台车更换装置, 其中: 上部可动外曲轨(201 )包 括轨 I (2011 ), 在上部可动外曲轨 (201 ) 的与内曲轨 (3 ) 相接的部位设有 外形相吻合的圆弧台阶, 用来承担移入台车的重量, 重锤 (2013 ) 直接安装 在轨 I上。 6. The trolley replacement device as claimed in claim 1, wherein: the upper movable outer curved rail (201) includes rail I (2011), and the upper movable outer curved rail (201) and the inner curved rail (3) The connecting parts are equipped with arc steps with matching shapes to bear the weight of the moving trolley. The weight (2013) is directly installed on the rail I.
Ί、 如权利要求 1〜6任一项所述的台车更换装置, 其中: 下部可动外曲轨 可绕其上端的铰点向外转动并靠重锤和 /或弹簧的作用返回初始位置。 Ί. The trolley changing device according to any one of claims 1 to 6, wherein: the lower movable outer curved rail It can rotate outward around the hinge point at its upper end and return to the initial position by the action of a weight and/or spring.
8、 如权利要求 1〜7任一项所述的台车更换装置, 其中: 在下部可动外曲 轨(202 )的初始位置周围设一锁紧装置,锁紧装置 锁紧块(401 )、油缸(402) 和锁紧支座(403 )组成, 锁紧块(401 )和油缸(402)安装在锁紧支座(403 ) 上; 锁紧装置工作时, 下部可动外曲轨处于锁紧状态; 解除锁紧装置, 下部 可动外曲轨处于自由状态。 8. The trolley changing device according to any one of claims 1 to 7, wherein: a locking device is provided around the initial position of the lower movable outer curved rail (202), and the locking device locking block (401) , an oil cylinder (402) and a locking support (403). The locking block (401) and the oil cylinder (402) are installed on the locking support (403); when the locking device is working, the lower movable outer curved rail is in Locked state; Release the locking device, and the lower movable outer curved rail is in a free state.
9、 如权利要求 1〜8任一项所述的台车更换装置, 其中: 下部可动外曲轨 处于初始位置时, 其下端部与下部外直轨对齐并靠近。 9. The trolley changing device according to any one of claims 1 to 8, wherein: when the lower movable outer curved rail is in the initial position, its lower end is aligned with and close to the lower outer straight rail.
10、 如权利要求 1〜9任一项所述的台车更换装置, 其中: 台车移出轨的一 个端部与下部外直轨对齐并靠近。 10. The trolley changing device according to any one of claims 1 to 9, wherein: one end of the trolley moved out of the rail is aligned with and close to the lower outer straight rail.
11、 如权利要求 1〜4任一项所述的台车更换装置, 其中: 在上部可动外曲 轨设有弹簧或重锤(2013 ); 上部可动外曲轨可绕其与台车移入轨的一端的铰 点转动, 从初始位置变换至换车位置; 并借助弹簧或重锤从换车位置恢复到 初始位置。 11. The trolley replacement device according to any one of claims 1 to 4, wherein: a spring or a weight (2013) is provided on the upper movable outer curved rail; the upper movable outer curved rail can be connected with the trolley around it The hinge point at one end of the moving rail rotates and changes from the initial position to the car-changing position; and returns from the car-changing position to the original position with the help of a spring or weight.
12、如权利要求 1〜4任一项或 11所述的台车更换装置,其中:在换车位置, 上部可动外曲轨位于上部内直轨和台车移入轨之间并与上部内直轨对齐靠 近, 上部可动外曲轨的外侧平面部分与上部内直轨和台车移入轨构成完整导 向轨面, 在初始位置, 上部可动外曲轨的内侧曲面部分与中部固定外曲轨和 上部外直轨构成完整导向轨面。 12. The trolley changing device according to any one of claims 1 to 4 or 11, wherein: in the trolley changing position, the upper movable outer curved rail is located between the upper inner straight rail and the trolley moving rail and is connected with the upper inner curved rail. The straight rails are aligned and close together, and the outer flat part of the upper movable outer curved rail, the upper inner straight rail and the trolley moving rail form a complete guide rail surface. In the initial position, the inner curved surface part of the upper movable outer curved rail is in contact with the middle fixed outer curved rail. The rail and the upper outer straight rail form a complete guide rail surface.
13、 如权利要求 3或 5所述的台车更换装置, 其中: 在上部可动外曲轨设 有弹簧或重锤; 轨 I绕其与台车移入轨的铰点转动, 同时轨 II和轨 I分别绕 轨 II和轨 I的铰点转动, 上部可动外曲轨从初始位置变换到换车位置; 并借 助弹簧或重锤从换车位置恢复到初始位置。 13. The trolley changing device as claimed in claim 3 or 5, wherein: a spring or a weight is provided on the upper movable outer curved rail; rail I rotates around its hinge point with the trolley moving into the rail, and rail II and Rail I rotates around the hinge points of rail II and rail I respectively, and the upper movable outer curved rail changes from the initial position to the car-changing position; and returns to the original position from the car-changing position with the help of a spring or weight.
14、 如权利要求 13所述的台车更换装置, 其中: 在换车位置, 轨 I位于 上部内直轨和台车移入轨之间并与上部内直轨对齐靠近, 轨 I的外侧平面部 分与上部内直轨和台车移入轨构成完整的导向轨面,轨 II处于大约垂直状态。 14. The trolley changing device as claimed in claim 13, wherein: in the trolley changing position, the rail I is located between the upper inner straight rail and the trolley moving rail and is aligned and close to the upper inner straight rail, and the outer planar part of the rail I Together with the upper inner straight rail and the trolley moving rail, it forms a complete guide rail surface. Rail II is in an approximately vertical state.
15、 如权利要求 1〜'】4任一项所述的台车更换装置, 其中: 台车更换装置 还包括辅助装置, 辅助装置包括机架 (1 )、 横移小车 (50)、 翻转机构 (70)、 台车升降机构 (80)、 移入机构 (10)、 移出机构 (60)。 15. The trolley changing device according to any one of claims 1 to 4, wherein: the trolley changing device further includes an auxiliary device, and the auxiliary device includes a frame (1), a traverse trolley (50), and a turning mechanism. (70), trolley lifting mechanism (80), moving in mechanism (10), moving out mechanism (60).
16、 一种台车更换方法, 其中, 包括下列步骤: 16. A method for replacing a trolley, which includes the following steps:
1 )下部可动外曲轨处于初始位置 i吋, 解除初始位置周围的锁紧装置, 使 下部可动外曲轨 锁紧状态变为自 状态; 1) When the lower movable outer curved rail is in the initial position i-inch, release the locking device around the initial position, so that the locking state of the lower movable outer curved rail changes to the automatic state;
2 ) 需移出的台车在主传动轮的轮齿和 /或后续台车的推动下, 向前移动 并推动下部可动外曲轨绕其上端的铰点向外转动, 需移出的台车沿台车移出 轨移出; 3 ) 当下部可动外曲轨与需移出台车脱离接触后, 其靠重锤力和 /或 弹簧力的作用, 返回初始位置, 锁紧装置工作, 下部可动外曲轨被锁紧, 处 于锁紧状态; 2) The trolley that needs to be moved out is driven by the gear teeth of the main transmission wheel and/or the subsequent trolley, and moves forward and pushes the lower movable outer curved rail to rotate outward around the hinge point at its upper end. The trolley that needs to be moved out Move out along the trolley's moving rail; 3) When the lower movable outer curved rail is out of contact with the trolley to be removed, it returns to the initial position by the action of the weight force and/or spring force, the locking device works, and the lower part is movable. The outer curved rail is locked and in a locked state;
4)需移入台车沿台车移入轨向主传动轮移动, 推动上部可动外曲轨绕其 与台车移入轨的一端的铰点转动, 使上部可动外曲轨从初始位置变换至换车 位置, 需移入台车沿上部可动外曲轨的外侧部分移入; 4) The moving trolley needs to move along the trolley moving rail toward the main transmission wheel, and push the upper movable outer curved rail to rotate around the hinge point with one end of the trolley moving rail, so that the upper movable outer curved rail changes from the initial position to To change the position, the trolley needs to be moved in along the outer part of the upper movable outer curved rail;
5 )需移入台车的轮子离开上部可动外曲轨的外侧部分后, 上部可动外曲 轨借助弹簧或重锤沿铰点向回转动, 回到初始位置。 5) After the wheels that need to be moved into the trolley leave the outer part of the upper movable outer curved rail, the upper movable outer curved rail rotates back along the hinge point with the help of springs or weights, and returns to the initial position.
17、 如权利要求 16所述的台车更换方法, 其中, 还包括下列歩骤: 17. The trolley replacement method as claimed in claim 16, further comprising the following steps:
1 ) 需移出的台车向外移出一定距离后, 当拉出小车的钩头 (606) 钩住 台车后, 油缸或气缸的缸杯运动, 使拉出小车带动台车沿台车移出轨移动至 横移小车 ( 50 ) 1) After the trolley that needs to be moved out moves a certain distance, when the hook head (606) of the pull-out trolley hooks the trolley, the cylinder cup of the oil cylinder or air cylinder moves, so that the pull-out trolley drives the trolley to move along the trolley and derails. Move to traverse car (50)
2 ) 横移小车 (50 ) 托着台车沿台车运行垂直方向移动到翻转位置; 2) The traversing trolley (50) supports the trolley and moves it to the flipping position along the vertical direction of the trolley movement;
3 ) 在翻转位置, 升降机构 (80) 将台车向上移入到翻转机构 (70), 由 翻转机在垂直面内迸行 180° 翻转, 翻正台车, 等待吊运和维修; 3) In the overturning position, the lifting mechanism (80) moves the trolley upward into the overturning mechanism (70), and the overturning machine performs a 180° flip in the vertical plane to right the trolley, waiting for lifting and maintenance;
4)维修好的需移入的台车运输到台车移入轨(2 )上,位于移入机构(10) 和主传动轮 ( 6) 之间并定位, 等待送入; 4) The repaired trolley that needs to be moved is transported to the trolley moving rail (2), positioned between the moving mechanism (10) and the main transmission wheel (6), and is waiting to be moved in;
5 ) 送入时, 移入机构的油缸或气缸的缸杆伸出, 推动锥进小车 (104), 并由推进小车 (104) 推动需移入的台车沿台车移入轨移动。 5) When feeding in, the cylinder rod of the oil cylinder or air cylinder of the moving mechanism extends to push the cone into the trolley (104), and the push trolley (104) pushes the trolley to be moved in to move along the trolley moving rail.
PCT/CN2014/079852 2013-06-18 2014-06-13 Trolley replacement device and method WO2014201977A1 (en)

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