WO2014201532A1 - Movable plant for processing waste, and generating combustible gas, energy and ash - Google Patents
Movable plant for processing waste, and generating combustible gas, energy and ash Download PDFInfo
- Publication number
- WO2014201532A1 WO2014201532A1 PCT/BR2014/000196 BR2014000196W WO2014201532A1 WO 2014201532 A1 WO2014201532 A1 WO 2014201532A1 BR 2014000196 W BR2014000196 W BR 2014000196W WO 2014201532 A1 WO2014201532 A1 WO 2014201532A1
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- WIPO (PCT)
- Prior art keywords
- waste
- ugm
- gas
- processes
- management
- Prior art date
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- 239000002699 waste material Substances 0.000 title claims abstract description 62
- 238000012545 processing Methods 0.000 title claims description 28
- 238000000034 method Methods 0.000 claims abstract description 97
- 230000008569 process Effects 0.000 claims abstract description 91
- 239000007789 gas Substances 0.000 claims abstract description 67
- 239000002737 fuel gas Substances 0.000 claims abstract description 17
- 229910052751 metal Inorganic materials 0.000 claims abstract description 14
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- 150000002739 metals Chemical class 0.000 claims abstract description 11
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- 230000036541 health Effects 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 25
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 24
- 230000009471 action Effects 0.000 claims description 22
- 238000012544 monitoring process Methods 0.000 claims description 19
- 230000001953 sensory effect Effects 0.000 claims description 17
- 239000002956 ash Substances 0.000 claims description 16
- 238000004891 communication Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 10
- 239000001301 oxygen Substances 0.000 claims description 10
- 229910052760 oxygen Inorganic materials 0.000 claims description 10
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- 235000002918 Fraxinus excelsior Nutrition 0.000 claims description 9
- VJYFKVYYMZPMAB-UHFFFAOYSA-N ethoprophos Chemical compound CCCSP(=O)(OCC)SCCC VJYFKVYYMZPMAB-UHFFFAOYSA-N 0.000 claims description 9
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- 238000005259 measurement Methods 0.000 claims description 4
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 2
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000004520 agglutination Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/027—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/033—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment comminuting or crushing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/40—Portable or mobile incinerators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2203/00—Furnace arrangements
- F23G2203/60—Mobile furnace
- F23G2203/601—Mobile furnace carried by a vehicle
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/12—Heat utilisation in combustion or incineration of waste
Definitions
- the field of application of this invention comprises a set of processes applied in a Mobile Gasogen Plant, hereinafter called UGM, where a truck or trailer equipped with a series of Equipment, Components, Electromechanical Accessories, Hardware and Software is intended for promote anaerobic incineration (dehydration, smoking and roasting) of municipal solid waste (MSW - household solid waste, sweep waste, garden / tree mowing and pruning waste) and health waste (SSR) by , as its main applicability, the production of gasogen / fuel gas or the production of briquettes for the feeding of industrial furnaces and / or as an input for asphalt road pavement (energy - "megawatts" and "ashes"), as well as separation of other recyclable waste, such as metals, glass, etc., for reuse in the production chain.
- UGM Mobile Gasogen Plant
- thermodynamic processes which use the cycle "CARNOT” (Steam Processing through Turbine), to transform the organic material of the waste into biofuel, to be used as thermal energy for furnaces (ceramics) or for boiler furnaces, generating steam (thermodynamic application) to drive turbo generators (electric energy), which address the same drawbacks mentioned above.
- CARNOT Steam Processing through Turbine
- PI 0602209-0 describes a process of simultaneous transformation of the organic compound into efferferent methane gas.
- the process of simultaneous production of gas and fertilizer occurs from organic compost from the recycling of urban waste (domestic and commercial), developed through the following steps: aeration, biodigestion, coercion, drying and gas purification. After receiving the garbage discharged in a receiving belt, the aeration step is followed. Subsequently, the digestion begins with the use of a batch tank in the absence of oxygen (anaerobic system) where the organic compound becomes methane gas and fertilizer. The part from the biodigesters (dark paste) goes through the process of coercion in which the resulting mass goes through the heating and drying process to eliminate moisture and finally the gas purification that occurs through the procedure in which the methane gas collected in the tanks of digestion.
- the purpose of document PI 9303557-8 is to use organic waste (solid raw material) for the production of methane gas and fertilizer, the first being as fuel and the second for planting in general. , by processing fermentation of this organic waste from households, factories and others, located in urban or rural areas, and said waste previously treated, as in conventional processes, to then be sent to the plant concerned, which employs In terms of construction, three distinct cells, but integrated with each other, namely: fermentation accumulator - inside which the waste that is transported by a conveyor belt placed next to this accumulator is processed, which carries a vertical displaceable bell to compress the methane gas from the fermentation of decaying waste ; filtration and compression set - suitable for cleaning and compressing methane gas, before moving on to the third set, formed by the reservoirs. All the cells that make up the plant are interconnected by a pipe in which the valves, registers, pressure gauges and other common control elements are installed. The plant reported here may be installed directly in landfills, garbage dumps and others.
- US 8258364 relates to a method and apparatus for a biomass vapor reactor converted from organic waste which is placed within a biogas-sealed injected steam reactor (methane). CH 4 and CO 2 carbon dioxide). Some embodiments provide a method of injecting steam into a closed container that is loaded with organic waste and collecting methane produced by accelerated decomposition / biodegradation of the organic waste component within the container. Water vapor accelerates the decomposition of organic waste, thus increasing the production of methane and C0 2.
- methane biogas-sealed injected steam reactor
- the applicant states that although there are several processes for processing waste from fixed plants on the market, associated with mobile waste collection and compaction trucks, it is noteworthy that the description of this invention relates to is a new Mobile Gas Plant - UGM - which is characterized by a mobile unit in the form of a truck, or trailer or other similar motorized vehicle fitted with fairing, in which are distributed electromechanical equipment, components and accessories. according to a specific plant and henceforth better defined, which are responsible for the collection, processing and transformation of waste - MSW and RSS - into inputs (gas fuel or megawatts, ashes, recyclables - metals, glass, etc).
- the mobile gas plant also includes a global software solution (local and remote) and hardware, both loaded on the truck or trailer for management, monitoring, operational control, sensory analysis and dynamic decision making of all processes performed by the equipment. , electromechanical components and accessories.
- electromechanical equipment, components, accessories mentioned are controlled by an operating system or software and include the following:
- Chiller / gas flushing / condenser responsible for the gas storage step in 2 (two) stainless steel tanks after the waste processing process in the anaerobic furnace.
- This set of equipment is responsible for the process of gas temperature reduction (cooling) and the washing and dehumidification of said gas;
- - compressor / booster responsible for the fuel gas compression step, at a pressure of 300 bar, to be stored in a stainless steel tank with a capacity of 2 (two) to 3 (three) m 3 ;
- - gas storage tanks for a total of 3 (three) tanks, 2 (two) of which are responsible for the storage of gases resulting from the waste incineration process in the anaerobic furnace, for subsequent cooling, washing and condensation and the third gas storage tank (fuel gas), free of all impurities and with adequate levels for truck / trailer and generator power;
- the generator responsible for the step of generating all energy to move all equipment, components, electromechanical accessories, computers, etc., of UGM;
- the generator is powered by fuel gas generated by UGM itself, as well as the truck / trailer, and has the flexibility to operate in a hybrid manner.
- Auxiliary circuits are provided which, in line with the embedded software, are intended to interact with all the sensory part of the Electromechanical Equipment / Components / Accessories installed in the UGM, that is, under the truck or trailer, aiming to collect intrinsic information. to all processes, as well as to supervise / manage all operations, control the processes of each equipment and / or component, facilitating automation and proceeding automatically or by human interference; allows print management reports / control and interaction with remote application software within an ASP (Application Service Provider) model, among other functionality associated with the process as a whole.
- ASP Application Service Provider
- application software is foreseen, divided into two sets, one Local Application Software - installed on the UGM computational module (truck or trailer) and other Remote Application Software installed on external computers.
- Both Software address a variety of mechanisms associated with the operational process and have the responsibility to sensory capture information from all processes, control, operational management, monitoring, make dynamic decisions to preserve all operational security, record / process information. , provide management information, among other actions that can be defined as follows:
- the 'remote software' suite which also includes Business Activity Monitoring (BAM) concepts and is installed on external computers (Doro Center), primarily for use by users via the WEB (via the Internet).
- BAM Business Activity Monitoring
- the ASP Application Service Provider
- PLCs Application / Computer Software
- BAM Business Activity Monitoring
- the main tangible purpose of the mobile collection plant - UGM is to process waste in a truck or trailer through a series of electromechanical equipment, components, accessories whose dehydration, smoking and roasting operations without oxygen are integrated.
- PLCs Hardware Solution
- Software Local and Remote
- a better cost / benefit ratio is created for private companies of waste collection and disposal service providers and / or public agencies that make their own collection;
- Another technological advance of the present invention relates to the creation of the integrated management solution (hardware and software - local and remote), monitoring and operational control ", for” UGM ", which introduces in the process, as a whole, automation mechanisms and artificial intelligence for improvement management, control, the possibility of using the information anywhere and the dynamism of the information to contribute in the cost / benefit ratio, the maximization of results, emphasizing:
- control and monitoring process has mechanisms to promote automatic and / or through the operator (s) dynamic actions, as well as automatic global security processes for the operator and full security for the general population;
- the application software (s) / central computer include artificial intelligence processes to assist in decision making and that they are also controlled / monitored by the UGM operator (s), having for this purpose , adequate warning mechanisms and training to control and monitor all activities that take place inside the truck, as well as to take appropriate action in the event of an emergency;
- UGM's management, monitoring and operational control application software also has the task of sending to the rear application software installed on the external data center ⁇ Data Center) all information to be remotely managed and controlled within an ASP (Application Service Provider) model, which also has integration mechanisms / interface with ERP ⁇ Enterprise Resources Planning) software.
- This back-up software is made up of a variety of programs, procedures and rules concerning the operation of a number of data processing of UGM and other UGM's associated with each client acquiring UGM (s), as well as allowing the location of each UGM, among other management processes, consolidation, control, statistical analysis, reporting, among others. functionalities.
- Figure 1 Represents the schematic perspective, with the view of all electromechanical and operating system equipment, components and accessories.
- FIG. 2 Represents the schematic diagram of the computational module (PLCs - Programmable Logic Controllers), with communication mechanisms GSM / GPRS and NFC, has the task of interacting with all the sensory part of the electromechanical equipment, components and accessories. indivisible from the harmonic set of the UGM;
- PLCs Programmable Logic Controllers
- Figure 3 Represents the PLC (Programmable Logic Controller) processing cycle associated with the sensory mechanisms of interaction with electromechanical equipment, components and accessories contemplating the processing cycles (sweeps), considering the input and output data, integral and indivisible part. from UGM;
- PLC Programmable Logic Controller
- Figure 4 Represents the macro view of the process with the electromechanical equipment, components, accessories and the management (monitoring and control) solution (hardware and software) for the mobile gas plant - UGM; and
- Figure 5 Represents the schematic perspective of the mobile gas plant - UGM, truck or trailer (motor vehicle) and its external fairing.
- the present invention relates to a "MOBILE WASTE PROCESSING, FUEL GAS GENERATION, ENERGY-MEGAWATTS AND GRAY, WITH SEPARABLE MATERIAL SEPARATION", more specifically a Mobile Gas Plant - UGM - (1) consists of a mobile unit in the form of a truck, trailer or other similar motor vehicle (2), fitted with a fairing (3) in which electromechanical equipment, components and accessories are distributed according to a specific and best visualized plant.
- Figure 5 which is responsible for the collection, processing and transformation of urban 'MSW' and health 'RSS' waste - into inputs (fuel gas or megawatts, ashes, recyclable materials - metals, glass, etc.).
- electromechanical equipment, components and accessories can be defined as: collection system and / taking the crusher feeder (4), which crushes the waste, promotes separation and feeds the anaerobic furnace (5); anaerobic furnace (5) with anaerobic incineration system (6) processing waste at temperatures up to 1,300 °; intermediate tanks (7) targeting the processes of cooling (heat exchanger), washing and condensation of gases; gas cooling, washing and dehumidification system (8); 300 bar booster and fuel gas storage (9); hybrid (10) generator (gas and diesel) which, with fuel gas supply generated by UGM itself (1), is responsible for the generation of all energy consumed by the set of electromechanical equipment, components and accessories and computers; ash / recyclable waste deposit (11), aimed at storing ash generated in the anaerobic furnace and recyclable materials (Metals, Glass, Plastics, etc).
- UGM (1) also includes a global Local (SI) and Hardware (PLC) software solution, both with specific characteristics defined below, loaded on the truck. or trailer (2) for the management, monitoring, operational control, sensory analysis and dynamic decision making of all processes performed by equipment, components and electromechanical accessories and other Remote software (S2) and respective hardware (PLC) installed in data centers.
- SI SystemI
- PLC Hardware
- D Data Center
- C Customer Monitoring Center
- Gas generation begins with waste collection - MSW / RSS, similar to what occurs in traditional processes with waste collection and compaction trucks currently on the market inherent in collection.
- the collection equipment is equipped with a lift / feeder with a capacity of 1.2 Tons of waste elevation to feed the shredder (4), aiming at the process of fragmentation of waste, milling, crushing, with separation of recyclable materials (Metal, Glass, Plastics, etc).
- the fragmentation / milling compound is sent to the anaerobic incineration process in the anaerobic furnace (6).
- the waste gasification process generates, by the synthesis of incinerated materials, through burners, without the presence of oxygen, dehydration, smoking and roasting with gas generation at temperatures up to 1,300 ° C, which is mainly composed of gas or gasogen. approximately 20% CH 4 (Methane), approximately 30% CO (Carbon Monoxide) and approximately 50% H2 (Hydrogen) and O (Oxygen), as well as metals, glass etc. as the final residue.
- the anaerobic furnace (5) is constructed with two compartments, the carbon steel outer compartment is completely insulated and lined with refractory material to be handled without the need for PPE (Protective Equipment). Individual).
- the internal compartment is made of special stainless steel for the blast furnace and includes the burners of the incineration process.
- the anaerobic furnace (5) has a safety valve system, pressure control mechanisms inside the furnace and mechanisms for flare gas exhaustion that undergo an incineration process before being directed to the atmosphere, as with this process completely clean water vapor is thrown into the atmosphere, completely harmless to the atmosphere. environment, which process has the main objective of avoiding any accident.
- the gas generated is stored in two (2) stainless steel (2/3) tanks for cooling, washing and dehumidification processes.
- this clean combustible gas undergoes a compression process at 300 bar and is compressed stored in a fuel tank.
- the pressurized gases stored in this fuel tank are used as generator fuel (10) which supplies all the energy to the electromechanical equipment / components / accessories, as fuel in the heating system that will gasify the waste and as fuel of the truck itself. remainder of this fuel gas used for commercialization in the market.
- SOLID WASTE COLLECTOR Equipment responsible for the process of receiving collected waste (MSW or RSS) and through the feed lifting system the shredder (4). This equipment dynamically generates information through its sensors to record the weighing of collected waste, control of weight limits and the capacity of transfer of waste to the shredder. On the other hand, due to detected problems, it proceeds with actions of interruption of the collection process when the crusher is locked. It contemplates, in its process, several other mechanisms (Ex: Weighing of recycled waste with coupon emission, in the hypothesis that a certain region has recycled waste exchange routines for some bonus - Credit in energy, property tax, etc.).
- ANAEROBIC OVEN CRUSHER / FEEDER (4) This set of equipment includes sensor control mechanisms for automatic locking of waste crushing, in the event that the waste has metallic objects in its composition at a level of hardness above the tolerance of grinding and cutting components.
- This process implies a manual / semi-automatic operation, for the transfer of such metal waste to appropriate containers and manual operation of the shredder.
- it also contemplates a sensory part of the volume of waste entry into the anaerobic furnace (5) with process locking, as well as sealing control of the furnace feeding process, so as not to allow oxygen into it, a since the furnace is an anaerobic furnace whose incineration process does not have oxygen interference.
- ANAEROBIC OVEN (5) This equipment is responsible for the waste incineration process without oxygen involvement, producing, through dehydration, smoking and roasting of waste, gas and ashes. It contemplates an interaction of the system with the sensory part of the temperature and pressure measurement inside the furnace, with automatic process control mechanisms and directing the gases directly to the flare in case of inadequate pressure increase inside the furnace, above a atmosphere and oven processes have been interrupted. At the same time, the furnace (5), due to its integration with the solid waste compartment, provides for the system to have sensory and procedural treatment / alerts when the waste volume in this deposit reaches its lm 3 capacity. On the other hand, the system has management, control and action mechanisms, depending on the information generated by the gas flow measurement sensor that is being sent for cooling.
- GAS COOLER (8) Due to the information generated by the sensors and processed by the system, it includes control mechanisms, management and actions measurement of gas temperature at the gas inlet (400 to 600 Celsius) and gas outlet (20 to 80 Celsius) in the gas cooler. This process also includes control and management mechanisms for gas composition evaluation, as well as collection processes for external analysis of gas composition.
- GAS WASH (8) Includes a process of recording and controlling by interacting with the sensory part of this device, for measuring the volume of gas with its level of dirt / composition, as well as the level of cleaning after the process. gas washing.
- CONDENSER The system includes sensory mechanisms of gas humidity level before entering the condenser, as well as gas water volume sensors after the condensation process.
- COMPRESSOR / BOOSTE /? (9): Includes sensory process and recording, management and control of gas pressure measurement prior to the storage process.
- GAS STORAGE TANKS (7) When interacting with tank sensors, the system performs a set of procedures, measuring, recording pressure, gas volume in these tanks. On the other hand, it performs control actions and procedures automatically to direct the gas to the flare or other equipment / components (anaerobic furnace, truck engine, generator, etc.), in the event that these compartments meet the capacity. out of storage.
- the standard gas composition and comprises methane - CH 4 (20%), C0 2 (30%) and H 2/0 (50%), on the other hand in the context of this component (tanks) , includes an auxiliary fuel (gas) tank to be used at the beginning of the UGM activity (1), with the sensory part and controls of the gas volume level in the tanks.
- auxiliary fuel gas
- GENERATOR 10: Power generation equipment for UGM (1) equipment and components, which may be supplied by gas generated by the furnace anaerobic (5) and / or diesel tank truck and / or trailer (2).
- Integral parts of the present invention include hardware assemblies (PLCs) and local software. (SI) and remote (S2) related to the management, monitoring and operational control system for the mobile gasification plant - UGM (1) -, including:
- PLCs Processing - Computational Modules
- S2 Operational Management, Monitoring and Control
- ASP Application Service Provider
- the Computational Module commonly called Programmable Logic Controller (PLC), as shown in Figure 1, is divided into three parts: Input (12), Processing (13), and Output (14).
- the input signals (12) of the module (PLC) have the flexibility to be digital or analog to suit any need for the system to be controlled, made up of bit groups depending on the types of processors.
- Analog inputs have Type A / D converter modules, which convert an input signal to a digital value, on the other hand, with respect to analog outputs, Type D / A converter modules, ie with binary values. that turn a digital signal into analog.
- Sensor signals from equipment / components are applied to the controller inputs and each cycle (Scan), are read and transferred to the internal memory (Input Image Memory), processed in accordance with the intrinsic operating procedures.
- equipment / components Trusted or Trailer, Waste Collector, Crusher, Feeder, Anaerobic Oven, Condenser, Gas Wash, Compressor, Booster, Gas Storage Tanks, Ash - Waste Repository, Metals , Glass, etc., Generator, among other components
- the results are transferred to the output image memories and then applied to the output terminals, which may be associated with Input Equipment / Components, and / or other Equipment / Components. , and / or even management and control applications / legacy systems arising from the module processing cycle (PLC).
- PLC module processing cycle
- FIG. 2 gives an overview of how the Cycle (Scan) is processed, as described above: initialization (15), reading of entries / updating images (16), program / processing (17), updating image related outputs (18), interaction with remote management and control application software - internet cloud (19) and interaction with other software - legacy systems (ERP, etc.) - internet cloud (20).
- the solution includes two software applications for management, monitoring and operational control, for the mobile gasogenic plant (s) -UGM (s) - being a local software (SI) that It is installed on UGM's hardware or computational module (PLC) (1) and a remote software (S2) with additional programs and routines for management, control, statistical analysis, operational and control reports and queries, and other functionalities.
- SI mobile gasogenic plant
- PLC hardware or computational module
- S2 remote software
- PLC data Center
- PLC Data Center type computer module
- Local application software (SI) installed at UGM (1) is responsible for ensuring the control of the internal processes of UGM equipment / components by receiving data from the sensor data of the equipment and its respective their processing, synchronized with the actions pertinent to all processes, ensuring in parallel the activation of actuators resulting from the processing.
- Electromechanical equipment, components, and accessories with sensing input and output readings (21) interact with the module (PLC) for operational and control processes within the processing cycle (22) established by local software or embedded applications or (Programs). ).
- the computer system includes back-up software (not shown) that corresponds to an application that gathers information generated by the system embedded in the Truck and / or Truck (2), by means of information transfer processes via GSM / GPRS (Globo / System for Mobile Communication / General Packet Radio Service), or other communication mechanism, to enable acquiring customers, through management, operational and control departments, to use information collected from equipment / components installed at UGM (1 ), from anywhere with an internet connection, within an ASP (Application Service Provider) model, to enable all operational and control of records processed, follow-up of occurrences, quantities of waste collected, treated, processed and resulting products derived (Gas, Ash, Metals, etc.) among other management mechanisms.
- GSM / GPRS Globo / System for Mobile Communication / General Packet Radio Service
- ASP Application Service Provider
- the system from the records and actions generated by the system embedded in the truck and / or trailer (2), can be viewed by the management center / departments, so that they can take appropriate operational measures regarding the service object.
- the management center / departments so that they can take appropriate operational measures regarding the service object.
- of the services rendered using the UGM (1) have absolute control of these services, document all operational processes, relevant decision making, remote management and other information.
- the application includes a whole collection of cadastral information programs, mechanisms for controlling the profile of users authorized to use the system.
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Abstract
The present invention comprises a number of processes used in a movable gas-production plant (UGM) (1), in which a truck or wagon (2) equipped with a series of equipment, components, electromechanical accessories, hardware and software is designed to promote anaerobic incineration (dehydration, defumation and torrefaction) of urban solid waste (USR) (household solid waste, sweepings, land-clearance waste and waste prunings from gardens/trees) and of health service waste (RSS), having, as main use, the production of fuel gas/combustible gas or, furthermore, the production of briquettes for industrial furnaces and/or as raw material input for asphalt road surfacing (energy - "megawatts" and "ash"), in addition to the separation of other recyclable waste, such as metals, glasses, etc., for reutilization in the production chain.
Description
USINA MÓVEL PARA PROCESSAMENTO DE RESÍDUOS, GERAÇÃO DE GÁS COMBUSTÍVEL, ENERGIA E CINZAS MOBILE PLANT FOR WASTE PROCESSING, FUEL GAS GENERATION, ENERGY AND GRAY
CAMPO DE APLICAÇÃO APPLICATION FIELD
[001] O campo de aplicação desta da presente invenção compreende um conjunto de processos aplicados numa Usina Gasogência Móvel, doravante denominada UGM, onde um caminhão ou carreta equipada com uma série de Equipamentos, Componentes, Acessórios Eletromecânicos, Hardware e Softwares destina-se à promover a incineração anaeróbica (desidratação, defumação e torrefação) dos de resíduos sólidos urbanos (RSU - resíduo sólido doméstico, resíduos de varrição, resíduos de roçadas de terrenos e podas de jardins/árvores) e de resíduos de serviços de saúde (RSS) tendo, como principal aplicabilidade, a produção de gasogênio/gás combustível ou, ainda, a produção de briquetes para alimentação de fornos industriais e/ou como insumo para pavimentação asfáltica de estradas (energia - "megawatts" e "cinzas"), além da separação de outros resíduos recicláveis, tais como metais, vidros, etc, para reaproveitamento na cadeia produtiva. The field of application of this invention comprises a set of processes applied in a Mobile Gasogen Plant, hereinafter called UGM, where a truck or trailer equipped with a series of Equipment, Components, Electromechanical Accessories, Hardware and Software is intended for promote anaerobic incineration (dehydration, smoking and roasting) of municipal solid waste (MSW - household solid waste, sweep waste, garden / tree mowing and pruning waste) and health waste (SSR) by , as its main applicability, the production of gasogen / fuel gas or the production of briquettes for the feeding of industrial furnaces and / or as an input for asphalt road pavement (energy - "megawatts" and "ashes"), as well as separation of other recyclable waste, such as metals, glass, etc., for reuse in the production chain.
FUNDAMENTOS DA TÉCNICA TECHNICAL BACKGROUNDS
[002] No estado atual da técnica são conhecidos diversos processos de patentes referentes ao aproveitamento de resíduos sólidos para geração de gás e energia. [002] In the current state of the art, various patent processes relating to the use of solid waste for gas and energy generation are known.
[003] Dentre as patentes dos diversos projetos existentes no mercado, existem as usinas fixas que transformam o lixo em energia e geração de cinzas, embora com processo de queima diferente da usina móvel em questão. Essas convencionais usinas têm inúmeros inconvenientes, com destaque para a necessidade de obtenção de licenças ambientais de uso e ocupação do solo, área acentuada para instalação de todos os equipamentos, custos acentuados, dentre outros fatores. [003] Among the patents of the various existing projects on the market, there are fixed plants that turn waste into energy and ash generation, although with a different burning process than the mobile plant in question. These conventional plants have numerous drawbacks, highlighting the need to obtain environmental permits for land use and occupation, a marked area for the installation of all equipment, high costs, among other factors.
[004] Outro destaque, também com usinas fixas, são os processos termodinâmicos, que se utilizam do ciclo "CARNOT" (Processamento de Vapor através de Turbina), para transformação do material orgânico do lixo em
biocombustível, a ser utilizado como energia térmica para fornos (cerâmicas) ou para fornalhas de caldeiras, gerando vapor (aplicação termodinâmica) para acionamento de turbo geradores (energia elétrica), que contemplam os mesmos inconvenientes supra citados. Another highlight, also with fixed plants, is the thermodynamic processes, which use the cycle "CARNOT" (Steam Processing through Turbine), to transform the organic material of the waste into biofuel, to be used as thermal energy for furnaces (ceramics) or for boiler furnaces, generating steam (thermodynamic application) to drive turbo generators (electric energy), which address the same drawbacks mentioned above.
[005] Como exemplo do que já é de conhecimento seguem alguns documentos relacionados ao campo da presente invenção, porém como restará claero, nenhum destes ou outros documentos antecipam as características inovadoras e inventivas da usina móvel em questão. As an example of what is already known, some documents related to the field of the present invention follow, but as will remain claero, none of these or other documents anticipate the innovative and inventive characteristics of the mobile plant in question.
[006] O documento PI 0602209-0, por exemplo, descreve um processo de transformação simultânea do composto orgânico em gás metano efertilizante. O processo de produção simultânea de gás e fertilizante ocorre a partir de composto orgânico oriundo da reciclagem do lixo urbano (doméstico e comercial), desenvolvido através das etapas sendo: aerações, biodigestão, coagem, secagem e purificação do gás. Após recepção do lixo descarregado em esteira receptora, segue-se a etapa da aeração. Em seguida inicia-se a biodigestão com uso em tanque tipo batelada na ausência de oxigénio (sistema anaeróbico) onde o composto orgânico se transforma em gás metano e fertilizante. A parte oriunda dos biodigestores (pasta escura) passa por processo de coagem em que a massa resultante passa por processo de aquecimento e secagem para eliminação da umidade e finalmente a purificação do gás que se dá através do procedimento em que o gás metano coletado nos tanques de biodigestão. PI 0602209-0, for example, describes a process of simultaneous transformation of the organic compound into efferferent methane gas. The process of simultaneous production of gas and fertilizer occurs from organic compost from the recycling of urban waste (domestic and commercial), developed through the following steps: aeration, biodigestion, coercion, drying and gas purification. After receiving the garbage discharged in a receiving belt, the aeration step is followed. Subsequently, the digestion begins with the use of a batch tank in the absence of oxygen (anaerobic system) where the organic compound becomes methane gas and fertilizer. The part from the biodigesters (dark paste) goes through the process of coercion in which the resulting mass goes through the heating and drying process to eliminate moisture and finally the gas purification that occurs through the procedure in which the methane gas collected in the tanks of digestion.
[007] O documento PI 9303557-8 tem, por objetivo, a utilização de lixo orgânico (matéria-prima sólida) para a produção do gás metano e de adubo, sendo o primeiro como combustível e o segundo para a plantação de um modo geral, mediante o processamento de fermentação desse lixo orgânico, proveniente de residências, fábricas e outros, localizadas nas áreas urbanas ou rurais, sendo o referido lixo previamente tratado, como nos processos convencionais, para então ser encaminhado para a usina em causa, a qual emprega, em termos de construção, três células distintas, porém, integradas entre si, a saber: conjunto
acumulador de fermentação - no interior do qual se processa o lixo que é transportado por uma esteira rolante postada junto a esse acumulador, o qual é portador de uma campana deslocável no plano vertical, própria para comprimir o gás metano oriundo da fermentação do lixo em decomposição; conjunto de filtragem e compressão - próprio para a limpeza e a compressão do gás metano, antes de seguir para o terceiro conjunto, formado pelos reservatórios. Todas as células que formam a dita usina estão interligadas por uma tubulação na qual são instaladas as válvulas, registros, manómetros e outros elementos de controle de uso comum. A usina, aqui relatada, poderá ser instalada diretamente nos aterros sanitários, depósitos de lixo e outros. [007] The purpose of document PI 9303557-8 is to use organic waste (solid raw material) for the production of methane gas and fertilizer, the first being as fuel and the second for planting in general. , by processing fermentation of this organic waste from households, factories and others, located in urban or rural areas, and said waste previously treated, as in conventional processes, to then be sent to the plant concerned, which employs In terms of construction, three distinct cells, but integrated with each other, namely: fermentation accumulator - inside which the waste that is transported by a conveyor belt placed next to this accumulator is processed, which carries a vertical displaceable bell to compress the methane gas from the fermentation of decaying waste ; filtration and compression set - suitable for cleaning and compressing methane gas, before moving on to the third set, formed by the reservoirs. All the cells that make up the plant are interconnected by a pipe in which the valves, registers, pressure gauges and other common control elements are installed. The plant reported here may be installed directly in landfills, garbage dumps and others.
[008] O documento norte americano US 8258364 refere-se a um método e respectivo aparelho para um reator de vapor de biomassa convertido a partir de lixo orgânico, o qual é colocado no interior de um reator de vapor injetado selado para o biogás (metano CH4 e de dióxido de carbono C02 ). Algumas formas de realização proporcionam um método de injeção de vapor em um recipiente fechado que é carregado com lixo orgânico e o recolhimento do metano produzido pela decomposição acelerada/biodegradação do componente orgânico de resíduos no interior do recipiente. O vapor de água acelera a decomposição do lixo orgânico, aumentando assim a produção de gás metano e de C02 . US 8258364 relates to a method and apparatus for a biomass vapor reactor converted from organic waste which is placed within a biogas-sealed injected steam reactor (methane). CH 4 and CO 2 carbon dioxide). Some embodiments provide a method of injecting steam into a closed container that is loaded with organic waste and collecting methane produced by accelerated decomposition / biodegradation of the organic waste component within the container. Water vapor accelerates the decomposition of organic waste, thus increasing the production of methane and C0 2.
[009] Diante do exposto, o requerente afirma que embora existam no mercado diversos processos para processamento de resíduos a partir de usinas fixas, associados à caminhões de coleta e compactação móvel de resíduos, vale ressaltar que o descritivo da presente patente de invenção refere-se à uma nova Usina Gasôgênica Móvel - UGM -, a qual é caracterizada por ser constituída por uma unidade móvel na forma de caminhão, ou carreta ou outro veículo motorizado assemelhado, provido de carenagem, na qual estão inseridos equipamentos, componentes e acessórios eletromecânicos distribuídos segundo uma planta específica e doravante melhor definida, os quais são responsáveis pela coleta, processamento e transformação dos resíduos - RSU e RSS - em insumos (gás
combustível ou megawatts, cinzas, materiais recicláveis - metais, vidros, etc). A usina gasogênica móvel contempla, ainda, uma solução global de softwares (Locais e Remotos) e Hardware, ambos embarcados no caminhão ou carreta para a gestão, monitoramento, controle operacional, análise sensorial e tomada de decisões dinâmicas de todos os processos efetuados pelos equipamentos, componentes e assessórios eletromecânicos. In view of the foregoing, the applicant states that although there are several processes for processing waste from fixed plants on the market, associated with mobile waste collection and compaction trucks, it is noteworthy that the description of this invention relates to is a new Mobile Gas Plant - UGM - which is characterized by a mobile unit in the form of a truck, or trailer or other similar motorized vehicle fitted with fairing, in which are distributed electromechanical equipment, components and accessories. according to a specific plant and henceforth better defined, which are responsible for the collection, processing and transformation of waste - MSW and RSS - into inputs (gas fuel or megawatts, ashes, recyclables - metals, glass, etc). The mobile gas plant also includes a global software solution (local and remote) and hardware, both loaded on the truck or trailer for management, monitoring, operational control, sensory analysis and dynamic decision making of all processes performed by the equipment. , electromechanical components and accessories.
BREVE DESCRIÇÃO DO OBJETO BRIEF DESCRIPTION OF OBJECT
[010] Os mencionados equipamentos, componentes, acessórios eletromecânicos são controlados por um sistema operacional ou software e inclui os seguintes: [010] The electromechanical equipment, components, accessories mentioned are controlled by an operating system or software and include the following:
- coletor/sistema elevador que é responsável pela etapa de recepção dos resíduos e alimentação do processo de trituração/moenda/separação; - Collector / elevator system that is responsible for the waste reception and feeding stage of the grinding / milling / separation process;
- triturador/separador de resíduos, responsável pela etapa de separação de materiais recicláveis, metais, vidros, etc, - waste shredder / separator, responsible for the separation of recyclable materials, metals, glass, etc.,
- moenda/fragmentação, responsável pela etapa de e alimentação dos resíduos no forno anaeróbico; - milling / fragmentation, responsible for the stage of and feeding of waste in the anaerobic furnace;
- forno anaeróbico, responsável pela etapa de incineração dos resíduos que utiliza um processo sem a presença de oxigénio promovendo a desidratação, defumação e torrefação dos resíduos com a produção de gás combustível como produto final, bem como "cinzas" (para posterior transformação em briquetes, visando a alimentação de fornos industriais ou insumo para pavimentação asfáltica de estradas, ou ainda para geração de energia - megawatts); - anaerobic furnace, responsible for the waste incineration step that uses a process without the presence of oxygen promoting dehydration, smoking and roasting of waste with the production of fuel gas as final product, as well as "ashes" (for later transformation into briquettes). , aiming at the feeding of industrial furnaces or inputs for asphalt paving of roads, or for power generation - megawatts);
- resfriador/lavagem do gás/condensador, responsável pela etapa de armazenagem de gases em 2 (dois) tanques de inox após o processo de transformação dos resíduos no forno anaeróbico. Este conjunto de equipamentos é responsável pelo processo de redução da temperatura do gás (resfriamento) e a lavagem e desumidificação do citado gás; - Chiller / gas flushing / condenser, responsible for the gas storage step in 2 (two) stainless steel tanks after the waste processing process in the anaerobic furnace. This set of equipment is responsible for the process of gas temperature reduction (cooling) and the washing and dehumidification of said gas;
- compressor/booster, responsável pela etapa de compressão do gás combustível, a uma pressão de 300 bar, para ser armazenado em tanque de inox com capacidade de 2 (dois) a 3 (três) m3;
- tanques de armazenamento de gás, num total de 3 (três) tanques, sendo que 2 (dois) dos tanques são responsáveis pelo armazenamento dos gases resultantes do processo de incineração dos resíduos no forno anaeróbico, para posteriormente ser efetuado o processo de resfriamento, lavagem e condensação e o terceiro tanque para armazenamento do gás (gás combustível), livre de todas as impurezas e com os teores adequados para alimentação do caminhão/carreta e do gerador;- compressor / booster, responsible for the fuel gas compression step, at a pressure of 300 bar, to be stored in a stainless steel tank with a capacity of 2 (two) to 3 (three) m 3 ; - gas storage tanks, for a total of 3 (three) tanks, 2 (two) of which are responsible for the storage of gases resulting from the waste incineration process in the anaerobic furnace, for subsequent cooling, washing and condensation and the third gas storage tank (fuel gas), free of all impurities and with adequate levels for truck / trailer and generator power;
- gerador, responsável pela etapa de geração de toda a energia para movimentar todos os equipamentos, componentes, acessórios eletromecânicos, computadores, etc, da UGM; o gerador é movido com o gás combustível gerado pela própria UGM, assim como o caminhão/carreta, e tem, ainda, a flexibilidade de funcionar de forma híbrida; - generator, responsible for the step of generating all energy to move all equipment, components, electromechanical accessories, computers, etc., of UGM; The generator is powered by fuel gas generated by UGM itself, as well as the truck / trailer, and has the flexibility to operate in a hybrid manner.
- repositório de materiais, responsável por armazenar os resíduos recicláveis (metais, vidros, etc), bem como as cinzas que serão objeto de outros processos supra salientados. - Material repository, responsible for storing recyclable waste (metals, glass, etc.) as well as ashes that will be the subject of other processes highlighted above.
[011] Conjugado a todo o conjunto de equipamentos, componentes e acessórios eletromecânicos, sendo o elemento de controle de todo o contexto da UGM, é parte integrante um Módulo Computacional (PLC - Controlador Lógico Programável), o qual é composto de sistema micro processado com processadores, micro controladores, programas de memória, memória de dados, interfaces de entrada/saída (Locais e Remotos), protocolos de comunicação wireless (GSM/GPRS [011] Combined with the whole set of electromechanical equipment, components and accessories, being the control element of the whole context of the UGM, it is an integral part of a Computational Module (PLC - Programmable Logic Controller), which is composed of a micro-processed system. with processors, micro controllers, memory programs, data memory, input / output interfaces (Local and Remote), wireless communication protocols (GSM / GPRS
- Global System for Mobile Communication/ General Pocket Radio Service e NFC - Near Field Communication). - Global System for Mobile Communication / General Pocket Radio Service and NFC - Near Field Communication).
[012] São previstos circuitos auxiliares que, em consonância com o software embarcado, têm a finalidade de interagir com toda a parte sensorial dos Equipamentos/Componentes/Acessórios Eletromecânicos instalados na UGM, isto é, sob o caminhão ou carreta, visando coletar informações intrínsecas a todos os processos, bem como visa supervisionar/gerenciar todas as operações, controlar os processos de cada equipamento e/ou componente, facilitando a automação e procedendo à ações de forma automática ou por interferência humana; permite
imprimir relatórios gerenciais/controle e interação com softwares aplicativos remotos dentro de um modelo ASP (Application Service Provider), dentre outras funcionalidade associadas ao processo como um todo. [012] Auxiliary circuits are provided which, in line with the embedded software, are intended to interact with all the sensory part of the Electromechanical Equipment / Components / Accessories installed in the UGM, that is, under the truck or trailer, aiming to collect intrinsic information. to all processes, as well as to supervise / manage all operations, control the processes of each equipment and / or component, facilitating automation and proceeding automatically or by human interference; allows print management reports / control and interaction with remote application software within an ASP (Application Service Provider) model, among other functionality associated with the process as a whole.
[013] Ainda como parte integrante do sistema operacional, são previstos softwares aplicativos, divididos em dois conjuntos, sendo um Software Aplicativo Local - instalado no módulo computacional da UGM (caminhão ou carreta) e outro Software Aplicativo Remoto instalado em computadores externos. Ambos os Softwares contemplam uma série de mecanismos associados ao processo operacional e têm a responsabilidade de fazer a captação sensorial das informações de todos os processos, controle, gerenciamento operacional, monitoramento, tomar decisões dinâmicas para preservar toda a segurança operacional, registrar/processar as informações, fornecer informações gerenciais, dentre outras ações que podem ser assim definidas: [013] Also as part of the operating system, application software is foreseen, divided into two sets, one Local Application Software - installed on the UGM computational module (truck or trailer) and other Remote Application Software installed on external computers. Both Software address a variety of mechanisms associated with the operational process and have the responsibility to sensory capture information from all processes, control, operational management, monitoring, make dynamic decisions to preserve all operational security, record / process information. , provide management information, among other actions that can be defined as follows:
[014] O 'software local', instalado no módulo computacional ou hardware (PLC), parte integrante do próprio Caminhão ou Carreta, têm a finalidade de: [014] The 'local software' installed in the computational or hardware module (PLC), which is an integral part of the Truck or Trailer itself, is intended to:
Coletar as informações dos sensores dos equipamentos/componentes/assessórios eletromecânicos e processos da UGM (caminhão ou carreta, coletor de lixo, triturador, alimentador, forno anaeróbico, condensador, lavagem de gás, compressor, booster, tanques de armazenamento de gás, repositório de resíduos - cinzas, metais, vidros, etc, gerador, dentre outros componentes); Collect sensor information from UGM's electromechanical equipment / components / accessories and processes (truck or trailer, garbage collector, shredder, feeder, anaerobic oven, condenser, gas wash, compressor, booster, gas storage tanks, waste - ashes, metals, glass, etc., generator, among other components);
- Fazer o registro e processar as informações coletadas, prestar informações gerenciais para tomada de decisões pelos usuários operadores; - Register and process the information collected, provide management information for decision-making by operator users;
- Controlar todas as operações intrínsecas ao processo e proceder à ações de tomada de decisão de segurança em função de potenciais falhas no processo; - Control all operations intrinsic to the process and proceed with safety decision making actions due to potential process failures;
- Possibilitar consultas/análises gerenciais/operacionais (quantidades processadas de lixo, gases, cinzas, etc, armazenadas, e, ainda, precisar a localização da "UGM", etc), gerar relatórios operacionais, gerenciais e de controle.
[015] O conjunto de 'softwares remoto', que contempla também conceitos de "BAM" (Business Activity Monitoring) e que é instalado em computadores externos (Doro Center), principalmente, para serem utilizados pelos usuários via WEB (através da Internet), dentro do Modelo ASP (Application Service Provider), mediante a interação "online' '/"real time" com os Softwares Aplicativos/Computadores (PLCs) instalados na UGM, ou mesmo "Off Line" através de outros dispositivos de coleta. Os conceitos de "BAM" (Business Activity Monitoring), nas ações operacionais, viabilizam a capacidade de disponibilizar o acesso às informações críticas de negócio em tempo real aumentando a velocidade e performance das operações e tomada de decisões pelos operadores, por outro lado permitir aos usuários o gerenciamento e controle de todos os processos efetuados pelos equipamentos/componentes do conjunto como um todo da UGM, com cadastro de informações fundamentais à sua operacionalidade, estabelecer parâmetros operacionais/controle/segurança/etc, proceder às operações de coleta/tratamento de resíduos sólidos urbanos, coletar informações para tomadas de decisões operacionais/segurança nos próprios conjuntos de equipamentos, ou de forma remota em qualquer lugar com uso de recursos de internet, via mecanismos de comunicação GSM/GPRS e/ou outros, para o tráfego de informações em tempo real, associado a atributos de remoção das progressivas defasagens entre o gerenciamento e a execução de processo críticos de negócios. VANTAGENS - Enable management / operational queries / analysis (processed quantities of garbage, gases, ashes, etc., stored, and also need the location of the "UGM", etc.), generate operational, management and control reports. [015] The 'remote software' suite, which also includes Business Activity Monitoring (BAM) concepts and is installed on external computers (Doro Center), primarily for use by users via the WEB (via the Internet). , within the ASP (Application Service Provider) Model, by interacting "online" / "real time" with Application / Computer Software (PLCs) installed at UGM, or even "Off Line" through other collection devices. Business Activity Monitoring (BAM) concepts in operational actions enable the ability to provide access to critical business information in real time by increasing the speed and performance of operations and decision making by operators, while allowing users the management and control of all processes carried out by the equipment / components of the assembly as a whole of UGM, with registration of information essential to its operation, established elect operational parameters / control / safety / etc, proceed to collection / treatment of municipal solid waste, collect information for operational / safety decision making on the equipment sets themselves, or remotely anywhere using internet resources , via GSM / GPRS and / or other communication mechanisms, for real-time information traffic, associated with attributes to remove the progressive lags between critical business process management and execution. BENEFITS
[016] A principal finalidade tangível da usina móvel para coleta - UGM é o processamento de resíduos em um caminhão ou carreta, através de uma série de equipamentos, componentes, acessórios eletromecânicos cujas operações de desidratação, Defumação e torrefação sem utilização de oxigénio são integradas a uma solução conjugada de Hardware (PLCs) Softwares (Locais e Remotos), para atender execução dos processos de: incineração anaeróbica de resíduos sólidos urbanos - RSU - e de resíduos dos serviços de saúde - RSS -, assim como a geração de gás combustível, ou energia-megawatts, produção de cinzas (fabricação de
briquetes ou insumo para pavimentação asfáltica de estradas), com processo de separação material reciclável. [016] The main tangible purpose of the mobile collection plant - UGM is to process waste in a truck or trailer through a series of electromechanical equipment, components, accessories whose dehydration, smoking and roasting operations without oxygen are integrated. to a combined Hardware Solution (PLCs) Software (Local and Remote), to meet the execution of the processes of: anaerobic incineration of urban solid waste - MSW - and health services waste - RSS -, as well as the generation of fuel gas , or energy-megawatts, ash production (manufacturing of briquettes or inputs for asphalt road paving), with the process of separating recyclable material.
[017] É uma solução, sob o ponto de vista intangível da UGM, que trás inúmeros benefícios para o maior problema do planeta Terra, o resíduo, possibilitando que: [017] It is a solution, from the intangible point of view of UGM, that brings numerous benefits to the biggest problem of the planet Earth, the residue, allowing that:
- Seja eliminada a necessidade de disposição de resíduos em aterros; - The need to dispose of waste in landfills is eliminated;
- Seja criada uma melhor relação de custo/benefício para as empresas privadas de prestadoras de serviços de coleta e disposição de resíduos e/ou órgãos públicos que fazem a sua própria coleta; - A better cost / benefit ratio is created for private companies of waste collection and disposal service providers and / or public agencies that make their own collection;
- Seja uma solução para as empresas de exploração de negócios de aterros (disposição de resíduos), para sua recuperação e obtenção de ganhos com geração de energia; - Be a solution for landfill business (waste disposal) companies, for their recovery and gains with power generation;
- Sejam atendidas as novas diretrizes da Legislação Brasileira, que a partir de agosto de 2014, passa a impedir disposição de resíduos a céu aberto e em aterros que não estejam enquadrados dentro da Política Nacional de Resíduos Sólidos - PNRS, Lei n° 12.305 / 2010 e regulamentado pelo Decreto n° 7.404 / 2010. - Compliance with the new guidelines of the Brazilian Legislation, which as of August 2014, will prevent the disposal of waste in the open and landfills that do not fall within the National Policy of Solid Waste - PNRS, Law No. 12.305 / 2010 and regulated by Decree No. 7,404 / 2010.
AVANÇO TECNOLÓGICO / DIFERENCIAL TÉCNICO TECHNOLOGICAL ADVANCEMENT / TECHNICAL DIFFERENTIAL
[018] O avanço tecnológico propiciado pela UGM está no contexto harmónico e uníssono dado ao seu conceito diferenciado de coleta e trituramento e ao processo de tratamento dado aos resíduos, uma vez que contempla mecanismos de incineração que reduzem o resíduo coletado (RSU e/ou RSS) a cerca de 3% (três por cento) do volume coletado. Como9 vantagem adicional produz gás que pode ser comercializado para o mercado e também consumido pelos próprios equipamentos da UGM, reduzindo com isso os custos operacionais de coleta e tratamento, representando receitas adicionais em decorrência dos produtos resultantes da incineração, além de potenciais receitas com "crédito de carbono". [018] The technological advance provided by UGM is in the harmonious and unison context given its differentiated collection and shredding concept and the waste treatment process, as it includes incineration mechanisms that reduce the collected waste (MSW and / or About 3% (3%) of the collected volume. As an additional advantage it produces gas that can be traded to the market and also consumed by UGM's own equipment, thereby reducing collection and treatment operating costs, representing additional revenues from incineration products, and potential revenues from "credit". of carbon".
[019] Outro avanço tecnológico da presente invenção refere-se à criação da solução integrada de gestão (hardware e softwares - local e remoto), monitoramento e controle operacional", para a "UGM", que introduz no processo, como um todo, mecanismos de automação e inteligência artificial para melhoria
do gerenciamento, controle, possibilidade de uso das informações em qualquer lugar e dinamismo das informações para contribuir com na relação de custo/ benefício, a maximização de resultados, salientando-se: [019] Another technological advance of the present invention relates to the creation of the integrated management solution (hardware and software - local and remote), monitoring and operational control ", for" UGM ", which introduces in the process, as a whole, automation mechanisms and artificial intelligence for improvement management, control, the possibility of using the information anywhere and the dynamism of the information to contribute in the cost / benefit ratio, the maximization of results, emphasizing:
- Que todos os equipamentos/componentes/acessórios eletromecânicos da UGM são conectados a um computador central (PLC - controladores lógicos programáveis) dentro do caminhão ou carreta, com sistemas preparados para coletar informações dos sensores de cada equipamentos/componentes/acessórios eletromecânicos da UGM, além de controlar e monitorar todas as atividades intrínsecas aos processos que ocorrem no interior da UGM, com ações automáticas de segurança, além de alertas sobre os processos a serem empreendidos por ações do(s) operador(es) da UGM; - that all UGM electromechanical equipment / components / accessories are connected to a central computer (PLC - programmable logic controllers) inside the truck or trailer, with systems prepared to collect sensor information from each UGM electromechanical equipment / components / accessories, besides controlling and monitoring all activities intrinsic to the processes that occur inside the UGM, with automatic safety actions, as well as alerts about the processes to be undertaken by actions of the UGM operator (s);
- Que o processo de controle e monitoramento possui mecanismos para promover ações dinâmicas automáticas e/ou através do(s) operador(es), bem como processos automáticos de segurança global para o operador e a plena seguraça para a população em geral; - That the control and monitoring process has mechanisms to promote automatic and / or through the operator (s) dynamic actions, as well as automatic global security processes for the operator and full security for the general population;
- Que o(s) software(s) aplicativo(s)/computador central contemplam processos de inteligência artificial para auxiliar nas tomadas de decisão e que também são controlados/monitorado pelo(s) operador(es) da UGM, possuindo, para tanto, mecanismos de alerta e treinamentos adequados para controlar e monitorar todas as atividades que ocorrem dentro do caminhão, bem como para tomar as medidas adequadas em caso de emergência; - That the application software (s) / central computer include artificial intelligence processes to assist in decision making and that they are also controlled / monitored by the UGM operator (s), having for this purpose , adequate warning mechanisms and training to control and monitor all activities that take place inside the truck, as well as to take appropriate action in the event of an emergency;
- Que o(s) software(s) aplicativo(s) de gestão, monitoramento e controle operacional da UGM, também tem a Incumbência de enviar para o software aplicativo na retaguarda instalado nos computadores externos {Data Center), todas as informações para serem gerenciadas e controladas remotamente dentro de um modelo ASP (Application Service Provider), o qual possui, também, mecanismos de integração/interface com softwares ERP {Enterprise Resources Planning). Este software de retaguarda é formado por diversos programas, procedimentos e regras relativas ao funcionamento de uma série de
processamentos de dados da UGM e de outras UGM's associados a cada cliente adquirente da(s) UGM(s), bem como permite a localização de cada UGM, dentre outros processos gerenciais, consolidação, controle, análises estatísticas, geração de relatórios, dentre outras funcionalidades. - That UGM's management, monitoring and operational control application software (s) also has the task of sending to the rear application software installed on the external data center {Data Center) all information to be remotely managed and controlled within an ASP (Application Service Provider) model, which also has integration mechanisms / interface with ERP {Enterprise Resources Planning) software. This back-up software is made up of a variety of programs, procedures and rules concerning the operation of a number of data processing of UGM and other UGM's associated with each client acquiring UGM (s), as well as allowing the location of each UGM, among other management processes, consolidation, control, statistical analysis, reporting, among others. functionalities.
DESCRIÇÃO DAS FIG U RAS DESCRIPTION OF THE FIGURES
[020] A complementar a presente descrição de modo a obter uma melhor compreensão das características do presente invento e de acordo com uma preferencial realização prática do mesmo, acompanha a descrição, em anexo, um conjunto de desenhos, onde, de maneira exemplificada, embora não limitativa, se representou seu funcionamento: In addition to the present description in order to gain a better understanding of the features of the present invention and according to a preferred practical embodiment thereof, accompanying the accompanying description is a set of drawings, where, by way of example, although non-limiting, its operation was represented:
Figura 1 - Representa a perspectiva esquemática, com a visão de todos os equipamentos, componentes e assessórios eletromecânicos e de sistema operacional. Figure 1 - Represents the schematic perspective, with the view of all electromechanical and operating system equipment, components and accessories.
Figura 2 - Representa o diagrama esquemático do módulo computacional (PLCs - Controladores Lógicos Programáveis), dotado de mecanismos de comunicação GSM/GPRS e NFC, tem a incumbência de interagir com toda a parte sensorial dos equipamentos, componentes e acessórios eletromecânicos, parte integrante e indivisível do conjunto harmónico da UGM; Figure 2 - Represents the schematic diagram of the computational module (PLCs - Programmable Logic Controllers), with communication mechanisms GSM / GPRS and NFC, has the task of interacting with all the sensory part of the electromechanical equipment, components and accessories. indivisible from the harmonic set of the UGM;
Figura 3 - Representa o ciclo de processamento do PLC (Controlador Lógico Programável) associado aos mecanismos sensoriais de interação com os equipamentos, componentes e acessórios eletromecânicos contemplando os ciclos (varreduras) de processamento, face aos dados de entrada e saída, parte integrante e indivisível da UGM; Figure 3 - Represents the PLC (Programmable Logic Controller) processing cycle associated with the sensory mechanisms of interaction with electromechanical equipment, components and accessories contemplating the processing cycles (sweeps), considering the input and output data, integral and indivisible part. from UGM;
Figura 4 - Representa a macro visão do processo com os equipamentos, componentes, acessórios eletromecânicos e da solução (hardware e software's) de gestão monitoramento e controle operacional para a usina gasogênica móvel - UGM; e
Figura 5 - Representa a perspectiva esquemática da usina gasogênica móvel - UGM, caminhão ou carreta (veículo motorizado) e a sua carenagem externa. DESCRIÇÃO DETALHADA DA INVENÇÃO Figure 4 - Represents the macro view of the process with the electromechanical equipment, components, accessories and the management (monitoring and control) solution (hardware and software) for the mobile gas plant - UGM; and Figure 5 - Represents the schematic perspective of the mobile gas plant - UGM, truck or trailer (motor vehicle) and its external fairing. DETAILED DESCRIPTION OF THE INVENTION
[021] Com referências aos desenhos, a presente invenção se refere a uma "USINA MÓVEL PARA PROCESSAMENTO DE RESÍDUOS, GERAÇÃO DE GÁS COMBUSTÍVEL, ENERGIA-MEGAWATTS E CINZAS, COM SEPARAÇÃO DE MATERIAL RECICLÁVEL", mais precisamente de uma Usina Gasogênica Móvel - UGM - (1) é constituída por uma unidade móvel na forma de caminhão, ou carreta ou outro veículo motorizado assemelhado (2), provido de carenagem (3) na qual estão inseridos equipamentos, componentes e acessórios eletromecânicos distribuídos segundo uma planta específica e melhor visualizada na figura 5, os quais são responsáveis pela coleta, processamento e transformação dos resíduos urbanos 'RSU' e de saúde 'RSS' - em insumos (gás combustível ou megawatts, cinzas, materiais recicláveis - metais, vidros, etc). Ditos equipamentos, componentes e acessórios eletromecânicos podem ser definidos como: sistema de coleta/e leva dor/ alimentador do triturador (4), o qual esmaga o resíduo, promove a separação e alimenta o forno anaeróbico (5); forno anaeróbico (5) com sistema de incineração anaeróbica (6) processando resíduos a temperaturas de até 1.300°; tanques intermediários (7) visando os processos de resfriamento (permutador de calor), lavagem e condensação dos gases; sistema de resfriamento, lavagem e desumidificação de gases (8); sistema de compressão (booster) a 300 bar e armazenamento de gás combustível (9); gerador (10) híbrido (gás e diesel) que, com alimentação do gás combustível gerado pela própria UGM (1), é responsável pela geração de toda energia consumida pelo conjunto de equipamentos, componentes e acessórios eletromecânicos e computadores; depósito de cinzas/resíduos recicláveis (11), que visa o armazenamento de cinzas geradas no forno anaeróbico e os materiais recicláveis (Metais, Vidro, Plásticos, etc). A UGM (1) contempla, ainda, uma solução global de software Local (SI) e Hardware (PLC), ambos com características específicas, definidas adiante, embarcados no caminhão
ou carreta (2) para a gestão, monitoramento, controle operacional, análise sensorial e tomada de decisões dinâmicas de todos os processos efetuados pelos equipamentos, componentes e assessórios eletromecânicos e outros softwares Remotos (S2) e respectivo Hardware (PLC) instalados em Data Centers (D) e/ou na Central de Monitoramento (C) do cliente e/ou outra UGM (1) do mesmo sistema operacional (de um mesmo cliente). [021] With reference to the drawings, the present invention relates to a "MOBILE WASTE PROCESSING, FUEL GAS GENERATION, ENERGY-MEGAWATTS AND GRAY, WITH SEPARABLE MATERIAL SEPARATION", more specifically a Mobile Gas Plant - UGM - (1) consists of a mobile unit in the form of a truck, trailer or other similar motor vehicle (2), fitted with a fairing (3) in which electromechanical equipment, components and accessories are distributed according to a specific and best visualized plant. Figure 5, which is responsible for the collection, processing and transformation of urban 'MSW' and health 'RSS' waste - into inputs (fuel gas or megawatts, ashes, recyclable materials - metals, glass, etc.). These electromechanical equipment, components and accessories can be defined as: collection system and / taking the crusher feeder (4), which crushes the waste, promotes separation and feeds the anaerobic furnace (5); anaerobic furnace (5) with anaerobic incineration system (6) processing waste at temperatures up to 1,300 °; intermediate tanks (7) targeting the processes of cooling (heat exchanger), washing and condensation of gases; gas cooling, washing and dehumidification system (8); 300 bar booster and fuel gas storage (9); hybrid (10) generator (gas and diesel) which, with fuel gas supply generated by UGM itself (1), is responsible for the generation of all energy consumed by the set of electromechanical equipment, components and accessories and computers; ash / recyclable waste deposit (11), aimed at storing ash generated in the anaerobic furnace and recyclable materials (Metals, Glass, Plastics, etc). UGM (1) also includes a global Local (SI) and Hardware (PLC) software solution, both with specific characteristics defined below, loaded on the truck. or trailer (2) for the management, monitoring, operational control, sensory analysis and dynamic decision making of all processes performed by equipment, components and electromechanical accessories and other Remote software (S2) and respective hardware (PLC) installed in data centers. (D) and / or the Customer Monitoring Center (C) and / or other UGM (1) of the same operating system (from the same customer).
[022] A geração de gás se inicia com a coleta dos resíduos - RSU / RSS, à imagem do que ocorre nos processos tradicionais com os caminhões de coleta e compactação de resíduos atuais no mercado inerente à coleta. No entanto, no processo da UGM (1), o equipamento coletor é dotado de um elevador/alimentador com capacidade de 1,2 Toneladas de elevação do resíduo para alimentação do triturador (4), visando o processo de fragmentação do resíduo, moenda, esmagamento, com separação dos materiais recicláveis (Metal, Vidros, Plásticos, etc). [022] Gas generation begins with waste collection - MSW / RSS, similar to what occurs in traditional processes with waste collection and compaction trucks currently on the market inherent in collection. However, in the process of UGM (1), the collection equipment is equipped with a lift / feeder with a capacity of 1.2 Tons of waste elevation to feed the shredder (4), aiming at the process of fragmentation of waste, milling, crushing, with separation of recyclable materials (Metal, Glass, Plastics, etc).
[023] Em sequência, o composto resultante da fragmentação/moenda é encaminhado para o processo de incineração anaeróbica no forno anaeróbico (6). O processo de gaseificação dos resíduos gera, pela síntese dos materiais incinerados, através de queimadores, sem a presença de oxigénio, a desidratação, defumação e torrefação com geração de gases a temperaturas de até 1.300° C, gás ou gasogênio este que é composto principalmente de aproximadamente 20% de CH4 (Metano), aproximadamente 30% de CO (Monóxido de Carbono) e aproximadamente 50 % de H2 (Hidrogénio) e O (Oxigénio), além de metais, vidros, etc, como resíduo final. In sequence, the fragmentation / milling compound is sent to the anaerobic incineration process in the anaerobic furnace (6). The waste gasification process generates, by the synthesis of incinerated materials, through burners, without the presence of oxygen, dehydration, smoking and roasting with gas generation at temperatures up to 1,300 ° C, which is mainly composed of gas or gasogen. approximately 20% CH 4 (Methane), approximately 30% CO (Carbon Monoxide) and approximately 50% H2 (Hydrogen) and O (Oxygen), as well as metals, glass etc. as the final residue.
[024] O forno anaeróbico (5) é construído com dois compartimentos, sendo que o compartimento externo em aço carbono é dotado de isolamento total, revestido com material refratário, de forma a ser manipulado sem a necessidade do uso de EPI (Equipamento de Proteção Individual). O compartimento interno e construído em aço inox especial para alto forno e contempla os queimadores do processo de incineração. O forno anaeróbico (5) é dotado de sistema de válvulas de segurança,
mecanismos de controle de pressão dentro do forno e mecanismos para exaustão dos gases para o flare que sofrem um processo de incineração antes de serem direcionados para a atmosfera, uma vez que com este processo é jogado na atmosfera vapor de água totalmente limpo, totalmente inócuo ao meio ambiente, processo este que tem o principal objetivo de evitar qualquer acidente. [024] The anaerobic furnace (5) is constructed with two compartments, the carbon steel outer compartment is completely insulated and lined with refractory material to be handled without the need for PPE (Protective Equipment). Individual). The internal compartment is made of special stainless steel for the blast furnace and includes the burners of the incineration process. The anaerobic furnace (5) has a safety valve system, pressure control mechanisms inside the furnace and mechanisms for flare gas exhaustion that undergo an incineration process before being directed to the atmosphere, as with this process completely clean water vapor is thrown into the atmosphere, completely harmless to the atmosphere. environment, which process has the main objective of avoiding any accident.
[025] O gás gerado é armazenado em 2 (dois) tanques (2/3) de inox, para se proceder aos processos de resfriamento, lavagem e desumidificação. [025] The gas generated is stored in two (2) stainless steel (2/3) tanks for cooling, washing and dehumidification processes.
[026] Como processo final, este gás combustível limpo, passa por um processo de compressão a 300 bar e é armazenado de forma comprimida num tanque combustível. Os gases armazenados por pressão neste tanque combustível são utilizados como combustível do gerador (10) que fornece toda a energia para os equipamentos/componentes/acessórios eletromecânicos, como combustível no sistema de aquecimento que gaseificará o resíduo e como combustível do próprio caminhão, sendo o restante deste gás combustível, utilizado para comercialização no mercado. [026] As a final process, this clean combustible gas undergoes a compression process at 300 bar and is compressed stored in a fuel tank. The pressurized gases stored in this fuel tank are used as generator fuel (10) which supplies all the energy to the electromechanical equipment / components / accessories, as fuel in the heating system that will gasify the waste and as fuel of the truck itself. remainder of this fuel gas used for commercialization in the market.
EQUIPAMENTOS/COMPONENTES E ACESSÓRIOS EQUIPMENT / COMPONENTS AND ACCESSORIES
[027] Para melhor compreensão, cada equipamento, componente e/ou acessório é definido a seguir, fazendo parte integrante do objeto da presente invenção, sendo eles: [027] For a better understanding, each equipment, component and / or accessory is defined below, forming an integral part of the object of the present invention, namely:
[028] COLETOR DE RESÍDUOS SÓLIDOS: Equipamento responsável pelo processo de receber os resíduos coletados (RSU ou RSS) e através do sistema elevatório alimentar o triturador (4). Este equipamento gera, de forma dinâmica, informações através de seus sensores, para registrar a pesagem dos resíduos coletados, controle dos limites de peso e a capacidade de transferência dos resíduos para o triturador. Por outro lado, em função de problemas detectados, procede a ações de interrupção do processo de coleta quando da ocorrência de algum travamento do triturador. Contempla, em seu processo, diversos outros mecanismos (Ex: Pesagem de resíduos reciclados com emissão de cupom, na hipótese de determinada região possuir rotinas de troca de resíduos reciclados por alguma
bonificação - Crédito em energia, IPTU, etc). [028] SOLID WASTE COLLECTOR: Equipment responsible for the process of receiving collected waste (MSW or RSS) and through the feed lifting system the shredder (4). This equipment dynamically generates information through its sensors to record the weighing of collected waste, control of weight limits and the capacity of transfer of waste to the shredder. On the other hand, due to detected problems, it proceeds with actions of interruption of the collection process when the crusher is locked. It contemplates, in its process, several other mechanisms (Ex: Weighing of recycled waste with coupon emission, in the hypothesis that a certain region has recycled waste exchange routines for some bonus - Credit in energy, property tax, etc.).
[029] TRITURADOR/ALIMENTADOR (4) DO FORNO ANAERÓBICO (5): Este conjunto de equipamentos, contempla, mecanismos de controle do sensor para o travamento automático de trituração de resíduos, na hipótese do resíduo ter em sua composição objetos metálicos num nível de dureza acima do tolerado pelos componentes de trituração e corte. Este processo implica numa operação manual/semi-automática, para a transferência desses resíduos metálicos para recipientes apropriados e acionamento manual do triturador. Além desse processo, contempla, ainda, uma parte sensorial do volume de entrada de resíduos no forno anaeróbico (5) com bloqueio do processo, bem como controle de vedação do processo de alimentação do forno, para não permitir entrada de oxigénio no mesmo, uma vez que o forno é um forno anaeróbico, cujo processo de incineração não tem a interferência de oxigénio. [029] ANAEROBIC OVEN CRUSHER / FEEDER (4): This set of equipment includes sensor control mechanisms for automatic locking of waste crushing, in the event that the waste has metallic objects in its composition at a level of hardness above the tolerance of grinding and cutting components. This process implies a manual / semi-automatic operation, for the transfer of such metal waste to appropriate containers and manual operation of the shredder. In addition to this process, it also contemplates a sensory part of the volume of waste entry into the anaerobic furnace (5) with process locking, as well as sealing control of the furnace feeding process, so as not to allow oxygen into it, a since the furnace is an anaerobic furnace whose incineration process does not have oxygen interference.
[030] FORNO ANAERÓBICO (5): Este equipamento é responsável pelo processo de incineração dos resíduos sem envolvimento de oxigénio, produzindo, através do processo de desidratação, defumação e torrefação dos resíduos, gás e cinzas. Contempla uma interação do sistema com a parte sensorial de medição da temperatura e pressão dentro do forno, com mecanismos automáticos de controle do processo e direcionamento dos gases diretamente para o "flare" na hipótese de subida inadequada da pressão dentro do forno, acima de uma atmosfera e os processos do forno terem sido interrompidos. Concomitantemente, o forno (5) pela sua integração com o compartimento de resíduos sólidos, prevê que o sistema tenha um tratamento sensorial e de procedimento/alertas quando o volume de resíduos nesse depósito atingir a sua capacidade de lm3. Por outro lado, o sistema possui mecanismos de gerenciamento, controle e de ações, em função das informações geradas pelo sensor de medição de vazão do gás que está sendo encaminhado para resfriamento. [030] ANAEROBIC OVEN (5): This equipment is responsible for the waste incineration process without oxygen involvement, producing, through dehydration, smoking and roasting of waste, gas and ashes. It contemplates an interaction of the system with the sensory part of the temperature and pressure measurement inside the furnace, with automatic process control mechanisms and directing the gases directly to the flare in case of inadequate pressure increase inside the furnace, above a atmosphere and oven processes have been interrupted. At the same time, the furnace (5), due to its integration with the solid waste compartment, provides for the system to have sensory and procedural treatment / alerts when the waste volume in this deposit reaches its lm 3 capacity. On the other hand, the system has management, control and action mechanisms, depending on the information generated by the gas flow measurement sensor that is being sent for cooling.
[031] RESFRIADOR DE GÁS (8): Em função das informações geradas pelos sensores e processadas pelo sistema, contempla mecanismos de controle,
gerenciamento e ações a medição da temperatura do gás na entrada (400 a 600 Graus Celsius) e saída (20 a 80 Graus Celsius) do gás no resfriador de gás. Este processo contempla, ainda, mecanismos de controle e gerenciamento para avaliação da composição do gás, bem como processos de coleta para análise externa da composição do gás. [031] GAS COOLER (8): Due to the information generated by the sensors and processed by the system, it includes control mechanisms, management and actions measurement of gas temperature at the gas inlet (400 to 600 Celsius) and gas outlet (20 to 80 Celsius) in the gas cooler. This process also includes control and management mechanisms for gas composition evaluation, as well as collection processes for external analysis of gas composition.
[032] LAVAGEM DO GÁS (8): Contempla um processo de registro e controle pela interação com a parte sensorial deste dispositivo, para a medição do volume de gás com seu nível de sujeira/composição, bem como o nível de limpeza após o processo de lavagem do gás. [032] GAS WASH (8): Includes a process of recording and controlling by interacting with the sensory part of this device, for measuring the volume of gas with its level of dirt / composition, as well as the level of cleaning after the process. gas washing.
[033] CONDENSADOR: O sistema contempla mecanismos sensoriais de nível de umidade do gás antes de entrar no condensador, bem como sensores de volume de água do gás após o processo de condensação. [033] CONDENSER: The system includes sensory mechanisms of gas humidity level before entering the condenser, as well as gas water volume sensors after the condensation process.
[034] COMPRESSOR/BOOSTE/? (9): Contempla processo sensorial e registro, gerenciamento e controle de medição da pressão do gás antes do processo de armazenamento. [034] COMPRESSOR / BOOSTE /? (9): Includes sensory process and recording, management and control of gas pressure measurement prior to the storage process.
[035] TANQUES DE ARMAZENAMENTO DO GÁS (7): Na interação com os sensores dos tanques, o sistema efetua um conjunto de procedimentos, efetuando a medição, registro da pressão, volume do gás nestes tanques. Por outro lado, efetua ações de controle e procedimentos de forma automática, para direcionamento do gás para o "flare" ou outros Equipamentos/Componentes (forno anaeróbico, motor do caminhão, gerador, etc), na hipótese destes compartimentos se encontrarem com a capacidade de armazenamento esgotada. [035] GAS STORAGE TANKS (7): When interacting with tank sensors, the system performs a set of procedures, measuring, recording pressure, gas volume in these tanks. On the other hand, it performs control actions and procedures automatically to direct the gas to the flare or other equipment / components (anaerobic furnace, truck engine, generator, etc.), in the event that these compartments meet the capacity. out of storage.
[036] Salienta-se que a composição normal do gás, contempla gás metano - CH4 (20 %), C02 (30 %) e H2/0 (50 %), por outro lado no contexto deste componente (tanques), engloba um tanque auxiliar de combustível (gás) para ser utilizado quando do início da atividade da UGM (1), com a parte sensorial e de controles do nível de volume de gás nos tanques. [036] It should be noted that the standard gas composition and comprises methane - CH 4 (20%), C0 2 (30%) and H 2/0 (50%), on the other hand in the context of this component (tanks) , includes an auxiliary fuel (gas) tank to be used at the beginning of the UGM activity (1), with the sensory part and controls of the gas volume level in the tanks.
[037] GERADOR (10): Equipamento de geração de energia para os equipamentos e componentes da UGM (1), que pode ser alimentado pelo gás gerado pelo forno
anaeróbico (5) e/ou a diesel do tanque do Caminhão e/ou Carreta (2). [037] GENERATOR (10): Power generation equipment for UGM (1) equipment and components, which may be supplied by gas generated by the furnace anaerobic (5) and / or diesel tank truck and / or trailer (2).
[038] Fazem parte integrante da presente invenção os conjuntos de hardware (PLCs) e softwares local . (SI) e remoto (S2) voltados ao sistema de gestão, monitoramento e controle operacional para a usina gaseificadora móvel - UGM (1)-, contemplando: [038] Integral parts of the present invention include hardware assemblies (PLCs) and local software. (SI) and remote (S2) related to the management, monitoring and operational control system for the mobile gasification plant - UGM (1) -, including:
- Os Módulos Computacionais (PLCs) (Controladores Lógicos Programáveis); - Computational Modules (PLCs) (Programmable Logic Controllers);
- Os respectivos Softwares Aplicativos Internos (SI) da UGM (1) instalados nos PLCs; - The respective UGM Internal Applications (SI) Software (1) installed in the PLCs;
- Os Softwares Aplicativos de Gerenciamento, Monitoramento e Controle Operacional (S2), operacionalizado através da Internet dentro do Modelo ASP (Application Service Provider), que é instalado em computadores externos à UGM (1), normalmente instalados em Data Centers (D) ou nas centrais (C) dos ambientes computacionais dos clientes adquirentes das UGMs (1). - Operational Management, Monitoring and Control (S2) Application Software, operated over the Internet within the Application Service Provider (ASP) Model, which is installed on computers external to UGM (1), typically installed in Data Centers (D) or in the central (C) of the computing environments of the customers acquiring UGMs (1).
MÓDULO COMPUTACIONAL (PLC) COMPUTER MODULE (PLC)
[039] O Módulo Computacional, normalmente denominado Controlador Lógico Programável (PLC), conforme Figura 1, é dividido em três partes: Entrada (12), Processamento (13) e Saída (14). Os sinais de entrada (12) do módulo (PLC) têm a flexibilidade de serem digitais ou analógicos, de forma a se adequar a qualquer necessidade do sistema a ser controlado, compostos de grupos de "bits", em função dos tipos de processadores. [039] The Computational Module, commonly called Programmable Logic Controller (PLC), as shown in Figure 1, is divided into three parts: Input (12), Processing (13), and Output (14). The input signals (12) of the module (PLC) have the flexibility to be digital or analog to suit any need for the system to be controlled, made up of bit groups depending on the types of processors.
[040] É composto de sistema micro processado com processadores, micro controladores, programas de memória, memória de dados, interfaces de entrada / saída (Locais e Remotos). É caracterizado por um módulo específico para interagir com toda a parte sensorial do conjunto de Equipamentos e Componentes, da UGM (Unidade Gasogência Móvel), para propiciar o Gerenciamento, Monitoramento e Controle Operacional das Informações. Contempla protocolos de comunicação wireless (GSM / GPRS - Global System for Mobile Communication / General Packet Rádio Service e NFC - Near Field Communication) para a transferência e recepção de informações dos sistemas remotos.
[041] É dotado de protocolos padronizados parametrizáveis, de modo a proporcionar que o equipamento/componente de um fabricante possa interagir com equipamentos/componentes de outros fabricantes e com o módulo (PLC) da UGM (1), bem como, com os controladores de processos, sistemas supervisores, redes de comunicação, dentre outros, proporcionando uma integração global, facilitar a automação, gerenciamento, controle e toda a interação entre sistemas. [040] It is composed of micro-processed system with processors, micro controllers, memory programs, data memory, input / output interfaces (Local and Remote). It is characterized by a specific module to interact with the whole sensory part of the set of Equipment and Components of the UGM (Mobile Gasogency Unit), to provide the Management, Monitoring and Operational Control of Information. It includes wireless communication protocols (GSM / GPRS - Global System for Mobile Communication / General Packet Radio Service and NFC - Near Field Communication) for the transfer and reception of information from remote systems. [041] It has standardized, parameterized protocols to enable a manufacturer's equipment / component to interact with third-party equipment / components and the UGM module (PLC) (1) as well as controllers. processes, supervisory systems, communication networks, among others, providing global integration, facilitating automation, management, control and all interaction between systems.
[042] As entradas analógicas possuem módulos conversores - Tipo A/D, que convertem um sinal de entrada em um valor digital, por outro lado, no que tange às saídas analógicas, módulos conversores - Tipo D/ A, ou seja com valores binários que transformam um sinal digital em analógico. [042] Analog inputs have Type A / D converter modules, which convert an input signal to a digital value, on the other hand, with respect to analog outputs, Type D / A converter modules, ie with binary values. that turn a digital signal into analog.
[043] Os sinais dos sensores dos equipamentos/componentes (Caminhão ou Carreta, Coletor de Lixo, Triturador, Alimentador, Forno Anaeróbico, Condensador, Lavagem de Gás, Compressor, Booster, Tanques de Armazenamento de Gás, Repositório de Resíduos - Cinzas, Metais, Vidros, etc, Gerador, dentre outros componentes), são aplicados às entradas do controlador e a cada ciclo (Varredura), são lidos e transferidos para a memória interna (Memória de Imagem de Entrada), processados em consonância com os procedimentos operacionais intrínsecos a cada Equipamento/Componente, associados entre si e aos sinais internos de acordo com as respectivas regras programas. [043] Sensor signals from equipment / components (Truck or Trailer, Waste Collector, Crusher, Feeder, Anaerobic Oven, Condenser, Gas Wash, Compressor, Booster, Gas Storage Tanks, Ash - Waste Repository, Metals , Glass, etc., Generator, among other components), are applied to the controller inputs and each cycle (Scan), are read and transferred to the internal memory (Input Image Memory), processed in accordance with the intrinsic operating procedures. to each Equipment / Component, associated with each other and the internal signals according to the respective program rules.
[044] Ao término do ciclo (Varredura), os resultados são transferidos para as memórias de imagem de saída e então aplicados aos terminais de saída, que podem sofrer ações de associação aos Equipamentos/Componentes da Entrada, e/ou outros Equipamentos/Componentes, e/ou, ainda aplicações de gerenciamento e controle/sistemas legados, decorrentes do ciclo de processamento do módulo (PLC). [044] At the end of the cycle (Scan), the results are transferred to the output image memories and then applied to the output terminals, which may be associated with Input Equipment / Components, and / or other Equipment / Components. , and / or even management and control applications / legacy systems arising from the module processing cycle (PLC).
[045] A Figura 2 dá a visão de como se processa o Ciclo (Varredura), em função da descrição acima: inicialização (15), leitura das entradas/atualização das imagens (16), programa/processamento (17), atualização das saídas referidas à imagem (18), interação com o software aplicativo remoto de gerenciamento e controle -
nuvem da internet (19) e interação com outros softwares - sistemas legados (ERP, etc.) - nuvem da internet (20). [045] Figure 2 gives an overview of how the Cycle (Scan) is processed, as described above: initialization (15), reading of entries / updating images (16), program / processing (17), updating image related outputs (18), interaction with remote management and control application software - internet cloud (19) and interaction with other software - legacy systems (ERP, etc.) - internet cloud (20).
SOFTWARE(S) APLICATIVO(S) PARA A(S) USINA(S) GASOGÊNICA(S) MÓVEL(EIS) APPLICATION SOFTWARE (S) FOR MOBILE GASGENIC PLANT (S)
[046] A solução contempla dois softwares aplicativos para a gestão, monitoramento e controle operacional, para a(s) usina(s) gasogênica(s) móvel(eis) -UGM(s) -, sendo um software local (SI) que fica instalado no hardware ou módulo computacional (PLC) da UGM (1) e um software remoto (S2) com programas e rotinas adicionais para gerenciamento, controle, análises estatísticas, consultas e relatórios operacionais e de controle, dente outras funcionalidades, que fica instalado em computadores externos ou módulo computacional (PLC), do tipo Data Centers (D), para serem utilizados através da internet, dentro do Modelo ASP {Application Service Provider). [046] The solution includes two software applications for management, monitoring and operational control, for the mobile gasogenic plant (s) -UGM (s) - being a local software (SI) that It is installed on UGM's hardware or computational module (PLC) (1) and a remote software (S2) with additional programs and routines for management, control, statistical analysis, operational and control reports and queries, and other functionalities. on external computers or Data Center (D) type computer module (PLC) for use over the internet within the ASP {Application Service Provider) Model.
[047] O software local (SI) de aplicação instalada na UGM (1) tem a incumbência de garantir os controles dos processos internos dos equipamentos/componentes da UGM, mediante a recepção de dados dos sensores de dados dos sensores desses equipamentos e o respectivo processamento dos mesmos, sincronizado com as ações pertinentes a todos os processos, garantindo em paralelo o acionamento de atuadores decorrentes do processamento. Dentre as atividades de coleta de informações geradas pelos sensores destacam-se algumas dos processos tratados por esta aplicação na figura 3, onde, através de vista esquemática, é representado o módulo computacional (PLC) responsável através dos programas e processamentos pela aglutinação de todas as informações sensoriais e processos operacionais da UGM (1). Os equipamentos, componentes e acessórios eletromecânicos com as leituras de entradas e saídas sensoriais (21) interagem com o módulo (PLC) visando os processos operacionais e de controle dentro do ciclo de processamento (22) estabelecido pelos softwares locais ou aplicativos embarcados ou (Programas). [047] Local application software (SI) installed at UGM (1) is responsible for ensuring the control of the internal processes of UGM equipment / components by receiving data from the sensor data of the equipment and its respective their processing, synchronized with the actions pertinent to all processes, ensuring in parallel the activation of actuators resulting from the processing. Among the information gathering activities generated by the sensors, we highlight some of the processes treated by this application in Figure 3, where, through a schematic view, the computational module (PLC) responsible for the programs and processing for the agglutination of all the data is represented. UGM's sensory information and operational processes (1). Electromechanical equipment, components, and accessories with sensing input and output readings (21) interact with the module (PLC) for operational and control processes within the processing cycle (22) established by local software or embedded applications or (Programs). ).
[048] As informações processadas nos softwares locais (SI) ou aplicativos embarcados são paralelamente transferidas para os softwares aplicativos remotos
(S2) usando a nuvem da internet para atividades gerenciais, controle, consolidação de informações, consultas, interface com sistemas legados (ERP, Ponto Eletrônico, etc.) (23), relatórios gerenciais, dentre outras ações. Considerando que existe uma inteligência artificial e de controle, os processos englobam constantes medições e ações dinâmicas (24), que são concomitantemente extraídas para ações externas em real time e/ou offline, utilizando mecanismos wireless com meios de comunicação GSM/GPRS ou por processos de proximidade com mecanismos e NFS [Near Field Communication) (25). Paralelamente a todos os processos operacionais intrínsecos da UGM (1), contempla um sistema de monitoramento (26), cujo conjunto, como um todo, tem a finalidade de garantir todos os controles dos processos internos da UGM. [048] Information processed in local (SI) software or embedded applications is transferred in parallel to remote application software. (S2) using the internet cloud for management activities, control, information consolidation, queries, interface with legacy systems (ERP, Electronic Point, etc.) (23), management reports, among other actions. Considering that there is artificial intelligence and control, the processes include constant measurements and dynamic actions (24), which are concomitantly extracted for external actions in real time and / or offline, using wireless mechanisms with GSM / GPRS media or by processes. Near Field Communication (NFS) and Near Field Communication (25). Parallel to all of UGM's intrinsic operational processes (1), it includes a monitoring system (26), whose set, as a whole, is intended to guarantee all controls of UGM's internal processes.
[049] Considerando que todos os equipamentos possuem sensores para monitorar e indicar as condições dos processos para a tomada de decisões dinâmicas, existe uma garantia mediante o acionamento de forma automática de atuadores, a partir dos processamentos das informações coletadas pelos sensores (27). Independente das ações dinâmicas existem algumas operações manuais executadas pelos operadores em função de alertas gerados pelos sensores (27). SOFTWARE(S) APLICATIVO(S) - SOLUÇÃO (HARDWARE E SOFTWARE'S) DE GESTÃO, MONITORAMENTO E CONTROLE OPERACIONAL - RETAGUARDA (UGM) [049] Considering that all equipment has sensors to monitor and indicate the process conditions for dynamic decision making, there is a guarantee by automatically actuating actuators, based on the processing of information collected by the sensors (27). Regardless of dynamic actions, there are some manual operations performed by operators due to alerts generated by sensors (27). APPLICATION SOFTWARE (S) - HARDWARE AND SOFTWARE'S SOLUTION FOR MANAGEMENT, MONITORING AND OPERATIONAL CONTROL - UGM
[050] O sistema computacional inclui um software de retaguarda (não ilustrado) que corresponde a um aplicativo aglutinador das informações geradas pelo sistema embarcado no Caminhão e/ou Carreta (2), mediante processos de transferência de informações via GSM/GPRS (Globo/ System for Mobile Communication/General Packet Radio Service), ou outro mecanismo de comunicação, de forma a permitir aos clientes adquirentes, através de departamentos gerenciais, operacionais e de controle, a utilizar as informações coletadas junto aos equipamentos/componentes instalados na UGM (1), de qualquer lugar com conexão à internet, dentro de um modelo ASP (Application Service Provider), de forma a possibilitar toda a interação operacional e de
controle dos registros processados, follow-up de ocorrências, quantidades de resíduos coletados, tratados, processados e produtos resultantes derivados (Gás, Cinzas, Metais, etc.) dentre outros mecanismos gerenciais. [050] The computer system includes back-up software (not shown) that corresponds to an application that gathers information generated by the system embedded in the Truck and / or Truck (2), by means of information transfer processes via GSM / GPRS (Globo / System for Mobile Communication / General Packet Radio Service), or other communication mechanism, to enable acquiring customers, through management, operational and control departments, to use information collected from equipment / components installed at UGM (1 ), from anywhere with an internet connection, within an ASP (Application Service Provider) model, to enable all operational and control of records processed, follow-up of occurrences, quantities of waste collected, treated, processed and resulting products derived (Gas, Ash, Metals, etc.) among other management mechanisms.
[051] O sistema, a partir dos registros e ações geradas pelo sistema embarcado no caminhão e/ou carreta (2), poderá ser visualizado pela central de gerenciamento/departamentos inerentes, para que estes possam tomar as devidas providencias operacionais quanto ao atendimento objeto dos serviços prestados com a utilização da UGM (1), ter o controle absoluto desses serviços, documentar todos os processos operacionais, tomadas de decisão pertinentes, gerenciamento remoto dentre outras informações. [051] The system, from the records and actions generated by the system embedded in the truck and / or trailer (2), can be viewed by the management center / departments, so that they can take appropriate operational measures regarding the service object. of the services rendered using the UGM (1), have absolute control of these services, document all operational processes, relevant decision making, remote management and other information.
[052] A aplicação contempla todo um acervo de programas de informações cadastrais, mecanismos de controle do perfil dos usuários autorizados a utilizar o sistema. [052] The application includes a whole collection of cadastral information programs, mechanisms for controlling the profile of users authorized to use the system.
[053] É certo que quando o presente invento for colocado em pratica, poderão ser introduzidas modificações no que se refere a certos detalhes de construção e forma, sem que isso implique afastar-se dos princípios fundamentais que estão claramente substanciados no quadro reivindicatório, ficando assim entendido que a terminologia empregada teve a finalidade de não limitação.
Admittedly, when the present invention is put into practice, modifications may be made with respect to certain details of construction and shape, without departing from the fundamental principles which are clearly substantiated in the claim framework. It is thus understood that the terminology employed was for the purpose of non-limitation.
Claims
R E IVI N D ICAÇÕES R E IVI N D ICATIONS
1) "USINA MÓVEL PARA PROCESSAMENTO DE RESÍDUOS, GERAÇÃO DE GÁS COMBUSTÍVEL, ENERGIA-MEGAWATTS E CINZAS, COM SEPARAÇÃO DE MATERIAL RECICLÁVEL", mais precisamente trata-se de uma Usina Gasôgênica Móvel - UGM - (1) caracterizada por ser constituída por uma unidade móvel na forma de caminhão, ou carreta ou outro veículo motorizado assemelhado (2), provido de carenagem (3) na qual estão inseridos equipamentos, componentes e acessórios eletromecânicos distribuídos segundo uma planta específica e os quais são responsáveis pela coleta, processamento e transformação dos resíduos urbanos 'RSU' e de saúde 'RSS' - em insumos (gás combustível ou megawatts, cinzas, materiais recicláveis - metais, vidros, etc); ditos equipamentos, componentes e acessórios eletromecânicos são definidos como: 1) "MOBILE WASTE PROCESSING PLANT, FUEL GAS GENERATION, ENERGY-MEGAWATTS AND GRAY, WITH SEPARATION OF RECYCLABLE MATERIAL", more precisely it is a Mobile Gas Plant - UGM - (1) characterized by being a mobile unit in the form of a truck, or trailer or other similar motor vehicle (2), fitted with a fairing (3) in which electromechanical equipment, components and accessories are distributed according to a specific plant and which are responsible for the collection, processing and transformation municipal waste 'MSW' and health 'RSS' - in inputs (fuel gas or megawatts, ashes, recyclable materials - metals, glass, etc); Such electromechanical equipment, components and accessories are defined as:
- sistema de coleta/elevador/ alimentador do triturador (4), o qual esmaga o resíduo, promove a separação e alimenta o forno anaeróbico (5); - shredder collection / elevator / feeder system (4), which crushes the waste, promotes separation and feeds the anaerobic furnace (5);
- forno anaeróbico (5) com sistema de incineração anaeróbica (6) processando resíduos a temperaturas de até 1.300°; - anaerobic furnace (5) with anaerobic incineration system (6) processing waste at temperatures up to 1,300 °;
- tanques intermediários (7) visando os processos de resfriamento (permutador de calor), lavagem e condensação dos gases; - intermediate tanks (7) for cooling (heat exchanger), washing and condensing gas processes;
- sistema de resfriamento, lavagem e desumidificação de gases (8); - gas cooling, washing and dehumidification system (8);
- sistema de compressão (9) (booster) e armazenamento de gás combustível; - compression system (9) (booster) and storage of combustible gas;
- gerador (10) híbrido (gás e diesel) que, com alimentação do gás combustível gerado pela própria UGM (1), é responsável pela geração de toda energia consumida pelo conjunto de equipamentos, componentes e acessórios eletromecânicos e computadores; - hybrid generator (10) (gas and diesel) which, with fuel gas supply generated by UGM itself (1), is responsible for the generation of all energy consumed by the set of electromechanical equipment, components and accessories and computers;
- depósito de cinzas/resíduos recicláveis (11), que visa o armazenamento de cinzas geradas no forno anaeróbico e os materiais recicláveis (Metais, Vidro, Plásticos, etc); - Recyclable ash / waste deposit (11), which aims at storing ash generated in the anaerobic furnace and recyclable materials (Metals, Glass, Plastics, etc.);
-a UGM (1) contempla solução computacional de software Local (SI) e Hardware (PLC) embarcados no caminhão ou carreta (2) para a gestão, monitoramento,
controle operacional, análise sensorial e tomada de decisões dinâmicas de todos os processos efetuados pelos equipamentos, componentes e assessórios eletromecânicos e solução computacional com softwares Remotos (S2) e respectivo Hardware (PLC) instalados em Data Centers (D) e/ou na Central de Monitoramento (C) do cliente e/ou outra UGM (1) do mesmo sistema operacional.- UGM (1) includes Computational solution of Local (SI) and Hardware (PLC) software embedded in the truck or trailer (2) for the management, monitoring, operational control, sensory analysis and dynamic decision making of all processes performed by the electromechanical equipment, components and accessories and computational solution with Remote software (S2) and respective Hardware (PLC) installed in Data Centers (D) and / or in the Central Customer monitoring (C) and / or other UGM (1) of the same operating system.
2) "USINA MÓVEL PARA PROCESSAMENTO DE RESÍDUOS, GERAÇÃO DE GÁS COMBUSTÍVEL, ENERGIA-MEGAWATTS E CINZAS, COM SEPARAÇÃO DE MATERIAL RECICLÁVEL", de acordo com a reivindicação 1, caracterizado por a gaseificação dos resíduos ser gerada através da incineração dos resíduos (RSU e RSS) através de queimadores e sem a presença de oxigénio, procedendo à desidratação, defumação e torrefação com geração de gases a temperaturas de até 1.300 °C; o gás ou gasogênio produzido é composto de aproximadamente 20% de CH4 (Metano), aproximadamente 30% de CO (Monóxido de Carbono) e aproximadamente 50 % de H2 (Hidrogénio) e O (Oxigénio), além de metais, vidros, etc, como resíduo final. 2) "MOBILE WASTE PROCESSING PLANT, FUEL GAS GENERATION, ENERGY-MEGAWATTS AND GRAY, WITH SEPARATION OF RECYCLABLE MATERIAL" according to claim 1, characterized in that waste gasification is generated through waste incineration (MSW). and RSS) through burners and without the presence of oxygen, proceeding to dehydration, smoking and roasting with gas generation at temperatures up to 1,300 ° C; The gas or gasogen produced is composed of approximately 20% CH 4 (Methane), approximately 30% CO (Carbon Monoxide) and approximately 50% H2 (Hydrogen) and O (Oxygen), as well as metals, glass, etc. , as final residue.
3) "USINA MÓVEL", de acordo com a reivindicação 1, caracterizado por o software local (SI) de aplicação instalado na UGM (1) garantir os controles dos processos internos dos equipamentos/componentes da UGM, mediante a recepção de dados dos sensores de dados dos sensores desses equipamentos e o respectivo processamento dos mesmos, sincronizado com as ações pertinentes a todos os processos, garantindo em paralelo o acionamento de atuadores decorrentes do processamento; os equipamentos, componentes e acessórios eletromecânicos com as leituras de entradas e saídas sensoriais (21) interagem com o módulo (PLC) visando os processos operacionais e de controle dentro do ciclo de processamento (22) estabelecido pelos softwares locais ou aplicativos embarcados ou (Programas). 3) "MOBILE PLANT" according to claim 1, characterized in that the local application software (SI) installed at the UGM (1) guarantees the internal process controls of the UGM equipment / components by receiving data from the sensors. sensor data of these equipment and their processing, synchronized with the actions relevant to all processes, ensuring in parallel the activation of actuators resulting from processing; Electromechanical equipment, components and accessories with sensory input and output readings (21) interact with the module (PLC) for operational and control processes within the processing cycle (22) established by local software or embedded applications or (Programs). ).
4) "USINA MÓVEL", de acordo com as reivindicações 1 e 3, caracterizado por as informações processadas nos softwares locais (SI) ou aplicativos embarcados serem paralelamente transferidas para os softwares aplicativos remotos (S2)
usando a nuvem da internet para atividades gerenciais, controle, consolidação de informações, consultas, interface com sistemas legados (ERP, Ponto Eletrônico, etc.) (23), relatórios gerenciais, dentre outras ações. Considerando que existe uma inteligência artificial e de controle, os processos englobam constantes medições e ações dinâmicas (24), que são concomitantemente extraídas para ações externas em real time e/ou offline, utilizando mecanismos wireless com meios de comunicação GSM/GPRS ou por processos de proximidade com mecanismos e NFS [Near Field Communication) (25). 4) "MOBILE PLANT" according to claims 1 and 3, characterized in that the information processed in the local software (SI) or embedded applications is transferred in parallel to the remote application software (S2). using the internet cloud for management activities, control, information consolidation, consultations, interface with legacy systems (ERP, Electronic Point, etc.) (23), management reports, among other actions. Considering that there is artificial intelligence and control, the processes include constant measurements and dynamic actions (24), which are concomitantly extracted for external actions in real time and / or offline, using wireless mechanisms with GSM / GPRS media or by processes. Near Field Communication (NFS) and Near Field Communication (25).
5) "USINA MÓVEL", de acordo com as reivindicações 1, 3 e 4, caracterizado por os processos operacionais intrínsecos da UGM (1) contemplarem um sistema de monitoramento (26), cujo conjunto tem a finalidade de garantir todos os controles dos processos internos da citada UGM baseados nos sensores (27). 5) "MOBILE PLANT" according to claims 1, 3 and 4, characterized in that UGM's intrinsic operating processes (1) include a monitoring system (26), the set of which is intended to ensure all process controls. said UGM based sensors (27).
6) "USINA MÓVEL", de acordo com as reivindicações anteriores, caracterizado por o sistema operacional previsto em (D) e (C) incluir um software de retaguarda que corresponde a um aplicativo aglutinador das informações geradas pelo sistema embarcado no Caminhão e/ou Carreta (2), mediante processos de transferência de informações via GSM/GPRS (Global System for Mobile Communication /General Packet Radio Service), ou outro mecanismo de comunicação, de forma a permitir aos clientes adquirentes, através de departamentos gerenciais, operacionais e de controle, a utilizar as informações coletadas junto aos equipamentos/componentes instalados na UGM (1), de qualquer lugar com conexão à internet, dentro de um modelo ASP [Application Service Provider), de forma a possibilitar toda a interação operacional e de controle dos registros processados, follow-up de ocorrências, quantidades de resíduos coletados, tratados, processados e produtos resultantes derivados (Gás, Cinzas, Metais, etc.) dentre outros mecanismos gerenciais; o sistema, a partir dos registros e ações geradas pelo sistema embarcado no caminhão e/ou carreta (2), poderá ser visualizado pela central de gerenciamento/departamentos inerentes, para que estes possam tomar as devidas providencias operacionais quanto ao atendimento
objeto dos serviços prestados com a utilização da UGM (1), ter o controle absoluto desses serviços, documentar todos os processos operacionais, tomadas de decisão pertinentes, gerenciamento remoto dentre outras informações.
6) "MOBILE PLANT" according to the preceding claims, characterized in that the operating system provided for in (D) and (C) includes back-up software that corresponds to an application that gathers the information generated by the system embedded in the Truck and / or (2), by means of information transfer processes via GSM / GPRS (Global System for Mobile Communication / General Packet Radio Service), or other communication mechanism, in order to enable acquiring customers through management, operational and using information collected from equipment / components installed at UGM (1), from anywhere with an internet connection, within an ASP [Application Service Provider] model, in order to enable all operational and control interaction of records processed, follow-up of occurrences, quantities of waste collected, treated, processed and resulting by-products (Gas, Ash, Me etc.) among other management mechanisms; The system, based on the records and actions generated by the system embedded in the truck and / or trailer (2), can be viewed by the management center / inherent departments, so that they can make the appropriate operational arrangements regarding the attendance. object of the services rendered using the UGM (1), to have absolute control of these services, to document all operational processes, relevant decision making, remote management and other information.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BR102013015029A BR102013015029A2 (en) | 2013-06-17 | 2013-06-17 | mobile plant for waste processing, fuel gas generation, energy-megawatts and ash, with recyclable material separation |
| BRBR102013015029-0 | 2013-06-17 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2014201532A1 true WO2014201532A1 (en) | 2014-12-24 |
Family
ID=52103721
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/BR2014/000196 WO2014201532A1 (en) | 2013-06-17 | 2014-06-16 | Movable plant for processing waste, and generating combustible gas, energy and ash |
Country Status (2)
| Country | Link |
|---|---|
| BR (1) | BR102013015029A2 (en) |
| WO (1) | WO2014201532A1 (en) |
Cited By (2)
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| US10646879B2 (en) | 2017-01-03 | 2020-05-12 | Zohar Clean Tech. Ltd. | Smart waste container |
| IT202000002806A1 (en) * | 2020-02-12 | 2021-08-12 | Praha Global Consultancy Sro | MOBILE WASTE TREATMENT PLANT |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113324252A (en) * | 2021-04-10 | 2021-08-31 | 上海昱章电气成套设备有限公司 | Biomass straw incinerator and control system thereof |
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Also Published As
| Publication number | Publication date |
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| BR102013015029A2 (en) | 2015-09-08 |
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