Classifications

• • C—CHEMISTRY; METALLURGY
  • C13—SUGAR INDUSTRY
  • C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
  • C13B20/00—Purification of sugar juices
  • C13B20/002—Purification of sugar juices using microorganisms or enzymes

Definitions

• the present disclosure relates to the field of industrial biotechnology. Particularly, the present disclosure relates to an enzyme based sulphur replacement product, an enzyme based sulphur replacement process and a kit applicable in sugar processing. The present disclosure also relates to a composition comprising an enzyme blend employed in the process for obtaining a sulphur replacement product; and a final product obtained after the sugar processing.
• Colour of sugar is an important commercial attribute and colour removal is an important step in sugar manufacturing, considering the increase in demand for high quality white sugar.
• Sugarcane contains about 70% water, in which sucrose and other substances are held in solution, forming about 88% by weight of juice in the stem. The remaining 12% represents the insoluble cane fiber component.
• Sugarcane juice consists of a sucrose solution containing soluble and insoluble impurities (i.e. non sucrose species). The cane juice has an acidic pH ranging between 4.9 to 5.5.
• Compounds imparting colour in sugarcane juice can be divided into 6 categories: plant pigments, colour precursors, melanoidins, caramels, alkaline degradation products of fructose (ADF) and polysaccharide colourant complex. The last four are factory produced colour pigments.
• Turbidity in cane juice is due to presence of polysaccharides and hemicellulosic fiber material.
• the common polysaccharides are indigenous sugarcane polysaccharide (ISP) and starch.
• Polysaccharides decrease filterability, increase boiling time and decrease recovery and can disrupt the sucrose crystal structure, resulting in elongated or other misshaped crystals, leading to problems in centrifugation, and end user products.
• Starch is found mostly in the leaves and growing points of the sugarcane plant, and is transferred to the raw juice when the sugarcane is crushed in the mill. Sulphitation is the practice of adding sulphur dioxide (S0 2 ) or derivatives to process streams in a sugar factory. This is an important step in white sugar manufacturing. It is mainly carried out for three reasons:
• Harloff s process is a hot treatment procedure in which the juice is heated to 75°C and the lime and S0 2 are added simultaneously in such a way as to maintain the reaction acid to phenolphthalein and alkaline to litmus (pH about 7.4-7.8), except towards the end, when a quantity of lime is added to attain a strongly alkaline reaction (pH 10+), after which the sulphitation is completed to neutrality to litmus (pH about 7.2).
• the juice is finally brought to boiling temperatures in juice heaters and settled. The juice is centrifuged to remove sludge and clear supernatant is obtained for further processing.
• Crystallization by itself is helpful in partitioning colourants from sugar, but is not 100% efficient and is therefore supplemented with other physical and chemical methods of separating/removing colourant.
• Each process has its own advantages as well as limitations in terms of performance (phosphatation), capital investment (ion exchange and use of polymers) and effect on environment and consumer health (sulphitation and use of lime).
• the present disclosure also provides an enzyme based sulphur replacement product, a composition and a process for sugar processing which addresses the concerns associated with the existing sugar processing methods.
• the present disclosure relates to a composition comprising an enzyme blend, optionally along with excipient; a process for clarifying sugar juice, said process comprising acts of a) mixing the juice with enzyme blend to obtain a mixture, b) optionally holding-up followed by cooling the mixture, and c) neutralizing the mixture of step (a) or step (b) by adding a pH regulator, followed by re-holding-up and optional re-cooling, followed by optional adding of excipient or filtering or both, to obtain the clarified sugar juice; clarified sugar juice obtained by the process as described above; a process for obtaining a composition comprising an enzyme blend optionally along with excipient, said process comprising act of combining plurality of enzymes selected from a group comprising amylase, xylanase, cellulase, hemicellulase, glucanase, galactosidase, glucose oxidase and non- enzyme component- ascorbic acid or any combination thereof optionally along with the excipient
• Figure 1 shows a process flow diagram of sugarcane manufacturing and points of enzyme application for replacing sulphur.
• Figure 2 shows a bar graph depicting ICUMSA units for assessing reduction in colour in sugarcane juice without treatment, with sulphitation and in the presence of enzyme blend 'G' in sample 1.
• Figure 3 shows a bar graph depicting the comparison of colour in sugarcane juice without treatment, sulphited clear juice and clear juice treated with enzyme blend 'G' in sample 2.
• Figure 4 shows a bar graph depicting increase in purity of clear juice treated with enzyme blend 'G' as compared to conventional sulphitation process.
• Figure 5 shows a bar graph depicting the colour of final sugar obtained by sulphitation process (87 ICUMSA Units) and enzyme blend 'G' application (91 ICUMSA Units).
• Figure 6 shows a bar graph depicting the percentage recovery of final sugar obtained by sulphitation process (10.04%) and enzyme blend 'G' application (10.38%).
• Figure 7 shows the process flow for manufacturing sugar from sugar beet.
• Figure 8 shows the process flow for manufacturing sugar from raw sugar.
• the present disclosure relates to a composition
• a composition comprising an enzyme blend, optionally along with excipient.
• the composition is a synergistic composition and wherein the enzyme blend comprises plurality of enzymes selected from a group comprising amylase, xylanase, cellulase, hemicellulase, glucanase, galactosidase, glucose oxidase and non-enzyme component- ascorbic acid or any combination thereof.
• the amylase is selected from a group comprising a-amylase, ⁇ -amylase and ⁇ -amylase or any combination thereof at a concentration ranging from about 0.1%> to about 99% w/w, preferably from about 10%) to about 20%) w/w;
• the xylanase is selected from a group comprising exo- xylanase and endo-xylanase or a combination thereof at a concentration ranging from about 0.1%) to about 99% w/w, preferably from about 20% to about 40% w/w;
• the cellulase is selected from a group comprising exo-cellulase, endo-cellulase and cellobiase or any combination thereof at a concentration ranging from about 0.1% to about 99%) w/w, preferably from about 20% to about 40% w/w;
• the hemicellulase is at a concentration ranging from about 0.1% to about 99% w/w/
• the composition is employed for clarifying sugar juice or obtaining chemical free sugar, and wherein the sugar juice is obtained from a source selected from a group comprising sugarcane, sugarbeet, raw sugar, and other substrate used for sugar processing or any combination thereof.
• the excipient is selected from a group comprising anticaking agent, stabiliser and flocculent or any combination thereof.
• the anticaking agent is selected from a group comprising fumed silica, bentonite and talc or any combination thereof; wherein the stabilizer is selected from a group comprising sodium chloride, fumed silica, sucrose, maltodextrin, trehalose, lactose, arabinose and cellulose or any combination thereof; and wherein the flocculent is an anionic flocculent.
• the excipient is in concentration ranging from about 0.01% to about 20%, preferably about 1% to about 10%.
• the present disclosure also relates to a process for clarifying sugar juice, said process comprising acts of:
• the sugar juice is obtained from a source selected from a group comprising sugarcane, sugarbeet, raw sugar, and other substrate used for sugar processing or any combination thereof.
• the enzyme blend comprises plurality of enzymes selected from a group comprising amylase, xylanase, cellulase, hemicellulase, glucanase, galactosidase, glucose oxidase and ascorbic acid or any combination thereof; and wherein the amylase is selected from a group comprising a- amylase, ⁇ -amylase and ⁇ -amylase or any combination thereof at a concentration ranging from about 0.1% to about 99% w/w, preferably from about 10% to about 20% w/w; the xylanase is selected from a group comprising exo-xylanase and endo- xylanase or a combination thereof at a concentration ranging from about 0.1% to about 99% w/w, preferably from about 20% to about 40% w/w; the cellulase is selected from a group comprising exo-cellulase, endo-cellula
• the mixing is carried out by adding the enzyme blend to the sugar juice having a temperature of about 35°C to about 45 °C or wherein the mixing is carried out by adding the enzyme blend to the sugar juice to obtain a mixture followed by boiling the mixture to a temperature of about 65 °C to about 75 °C.
• the holding-up of step (b) is at a temperature ranging from about 50°C to about 80°C for a time period ranging from about 5 minutes to about 15 minutes.
• the cooling is at a temperature ranging from about 25°C to about 30°C.
• the neutralizing is carried out by addition of pH regulator selected from a group comprising calcium oxide (lime), calcium hydroxide (milk of lime), orthophosphoric acid and inorganic calcium compounds or any combination thereof.
• pH regulator selected from a group comprising calcium oxide (lime), calcium hydroxide (milk of lime), orthophosphoric acid and inorganic calcium compounds or any combination thereof.
• the re-holding-up of step (c) is for a time period ranging from about 20minutes to about 90 minutes, at a temperature ranging from about 90°C to about 110°C or is for a time period ranging from about lOminutes to about 20minutes, at a temperature ranging from about 90°C to about 110 ° C.
• the filtering is carried out by method selected from a group comprising membrane filtration, filter press and settling or any combination thereof.
• the clarified sugar juice can be further processed to obtain clarified sugar.
• the process comprises acts of: a. adding the enzyme blend to the sugar juice having a temperature of about 30°C to about 45°C to obtain a mixture;
• step (c) neutralizing the mixture of step (a) or step (b) by adding a pH regulator, followed by re-holding-up for a time period ranging from about 20minutes to about 90minutes, at a temperature ranging from about 90°C to about 110°C and optional re-cooling, followed by optional adding of excipient or filtering or both, to obtain the clarified sugar juice.
• the process comprises acts of: a. adding the enzyme blend to the sugar juice to obtain a mixture followed by boiling the mixture to a temperature of about 65 °C to about 75 °C; b. optionally holding-up at a temperature ranging from about 50°C to about 80°C for a time period ranging from about 5 minutes to about 15 minutes followed by cooling the mixture at a temperature ranging from about 25 °C to about 30°C; and
• step (c) neutralizing the mixture of step (a) or step (b) by adding a pH regulator, followed by re-hol ding-up for a time period ranging from about lOminutes to about 20minutes, at a temperature ranging from about 90°C to about 110°C and optional re-cooling, followed by optional adding of excipient or filtering or both, to obtain the clarified sugar juice.
• the present disclosure also relates to clarified sugar juice obtained by the process as mentioned above.
• the juice can be further processed to obtain clarified sugar.
• the present disclosure also relates to a process for obtaining a composition comprising an enzyme blend optionally along with excipient, said process comprising act of combining plurality of enzymes selected from a group comprising amylase, xylanase, cellulase, hemicellulase, glucanase, galactosidase, glucose oxidase and nonenzyme component- ascorbic acid or any combination thereof optionally along with the excipient to obtain the enzyme blend.
• the present disclosure also relates to a kit for clarifying sugar juice or for obtaining clarified sugar, said kit comprising enzymes selected from group comprising amylase, xylanase, cellulase, hemicellulase, glucanase, galactosidase, glucose oxidase and nonenzyme component- ascorbic acid or any combination thereof; pH regulator selected from a group comprising calcium oxide (lime), calcium hydroxide (milk of lime), orthophosphoric acid and inorganic calcium compounds or any combination thereof; and excipient selected from a group comprising anticaking agent, stabiliser and flocculent or any combination thereof along with an instruction manual.
• enzymes selected from group comprising amylase, xylanase, cellulase, hemicellulase, glucanase, galactosidase, glucose oxidase and nonenzyme component- ascorbic acid or any combination thereof
• pH regulator selected from a group comprising calcium
• an enzymatic method is designed in the present disclosure, to replace chemicals such as sulphur in sugar processing.
• the enzymes work on formed colourants in substrate, preferably sugarcane juice; hydrolyses hemicellulosic matter or fibers or polysaccharides in the substrate and prevents oxidation of phenolic precursors.
• substrate preferably sugarcane juice
• the present disclosure relates to an enzyme based sulphur replacement product, a composition comprising components to obtain enzyme based sulphur replacement product, a process of clarifying sugar juice and a process for preparing sulphur free sugar- both for obtaining an enzyme based sulphur replacement product.
• the substrate used in sugar processing is selected from a group comprising sugarcane juice (from sugarcane) and other substrates used for sugar processing including, but not limiting to sugarbeet juice (from sugar beet), raw sugar etc, and combination thereof.
• the enzyme is selected from a group comprising xylanase (exo-xylanase, endo-xylanase), cellulase (exo-cellulase, endo- cellulase, cellobiase), hemicellulase, glucanase (a-glucanase, ⁇ -glucanase, xyloglucan-specific endo-beta-l,4-glucanase, xyloglucan-specific exo-beta-1,4- glucanase, pullulanase), galactosidase (a-galactosidase, ⁇ -galactosidase), glucose oxidase, amylase (a-amylase ⁇ -amylase, ⁇ -amylase) and ascorbic acid or any plurality of combination thereof.
• xylanase exo-xylanase, endo-xy
• each of the enzymes are at concentration ranging from about 0.1% to about 99%; preferably ranging from about 5% to about 99%, from about 10% to about 99%, from about 5% to about 80%, from about 10%) to about 80%, from about 5% to about 60%, from about 10% to about 60%), from about 5% to about 50%, from about 10% to about 50%, from about 5% to about 40%), from about 10% to about 40%, from about 5% to about 20%, or from about 10%) to about 20%, more preferably at about 5%, about 10%, about 15%, about 20%, about 25%, about 30%, about 35%, about 40%, about 45%, about 50%, about 55%, about 60%, about 65%, about 70%, about 75%, about 80%, about 85%, about 90%, about 95%, or about 99%.
• the amylase is selected from a group comprising a-amylase, ⁇ -amylase and ⁇ -amylase or any combination thereof at a concentration ranging from about 0.1% to about 99% w/w, preferably from about 5%) to about 50%) w/w and most preferably from about 10% to about 20% w/w;
• the xylanase is selected from a group comprising exo-xylanase and endo-xylanase or a combination thereof at a concentration ranging from about 0.1% to about 99% w/w , preferably from about 10% to about 50% w/w and most preferably from about 20% to about 40%) w/w;
• the cellulase is selected from a group comprising exo-cellulase, endo-cellulase and cellobiase or any combination thereof at a concentration ranging from about 0.1% to about 99% w/w, preferably from about 10% to about 50% w/w and
• the enzymes are combined to obtain an enzyme blend/enzyme system, which is employed in the sugar processing procedure (sulphur-free process/enzyme-based sulphur replacement process) of the instant disclosure.
• the enzyme blend comprises combination of enzymes selected from a group comprising xylanase and cellulase; xylanase, cellulase and hemicellulase; xylanase, cellulase, hemicellulase and glucanase; xylanase, cellulase, hemicellulase, amylase and glucanase; xylanase, cellulase, hemicellulase, amylase, glucanase, galactosidase and glucose oxidase; and xylanase, cellulase, hemicellulase, amylase, glucanase, galactosidase, glucose oxidase and ascorbic acid, optionally along with excipients.
• the dosage of enzyme blend employed is in the range of about lppm to about 50ppm, preferably about 2ppm to about 30ppm, depending upon the nature of colourants and matter contributing to turbidity in the juice.
• the process of obtaining sulphur free sugar or clarifying sugar juice is carried out by addition of enzyme in juice collection tank or juice heater or primary sulphitation tank or third evaporator during sugarcane processing as shown in Figure 1.
• the enzyme blend of the present disclosure can also be added during the crushing of sugarcane or sugar beet.
• the process of obtaining sulphur free sugar or clarifying sugar juice is carried out by addition of enzymes and optionally excipient(s), including but not limiting to anticaking agents and stabilisers.
• anticaking agents such as fume silica, bentonite or talc are added to the product to prevent formation of lumps and keep the product free flowing making it easy to pack, transport and apply.
• Stabilizers such as sodium chloride are added to help enzymes maintain activity in solution.
• the excipient is employed in concentration ranging from about 0.01% to about 20%, preferably about 1% to about 10%), with optimum being around 5%.
• the stabilizers are selected from a group comprising sodium chloride, fumed silica, sucrose, maltodextrin, trehalose, lactose, arabinose and cellulose and or any combination thereof.
• Enzymes that work towards hydrolyzing, oxidizing/reducing, destabilizing bonds in the colourant molecule are effective in reducing juice colour.
• ii. Enzymes that hydrolyse hemicellulosic matter or fibers or polysaccharides in sugarcane juice/sugar juice: Fibers and hemicellulosic plant matter impart turbidity to the juice. Enzymes catalyze the conversion of hemicellulosic polymers to monosaccharides thereby removing turbidity and enhancing juice clarity. This also prevents the formation of colourant-polysaccharide complex which will reduce colour.
• Enzymes break the bond between phenolic compounds and polysaccharides and further reduce the polysaccharides to oligo and mono saccharides which prevent formation of colourant polysaccharide complex.
• Enzymes which prevent oxidation of phenolic precursors Enzymes that degrade phenolic precursors prevent colour formation in juice during processing. Also, crushing of the substrate releases an enzyme called polyphenol oxidase (PPO). This enzyme catalyzes the oxidation of o- diphenols to produce o-quinones, the polymerization of which produces the typical black, brown or red pigments. Inhibition of PPO by inorganic or biological inhibitors reduces formation of colour in juice.
• Enzymes such as polyphenol oxidase in juice convert colourless precursors to coloured phenolics.
• Inhibitors of polyphenol oxidase prevent this reaction by blocking active site on polyphenol oxidase and hence reduce colour.
• Sulphitation in cane juice is done in two steps: Sulphitation at juice stage and sulphitation at syrup stage. 70% of total sulphur consumed is used for juice sulphitation and rest 30% is consumed for syrup sulphitation. If juice sulphitation is replaced by the enzyme based sulphur replacement process of the present disclosure, sulphur accumulation in final sugar is eliminated. Although the process is not sulphur free, the end product would be sulphur free sugar. This is because, the sulphur used in syrup sulphitation is much lower than what is used at juice stage, which gets eliminated during the enzyme-based sulphur replacement process and does not end up in the final sugar. Hence the end product is sulphur-free.
• the enzyme blend of the present disclosure can also be added during the crushing of sugarcane or sugar beet.
• the process of the present disclosure does not require addition of a unit operation or additional heating/retention time/change in pH than what is normally used in sugarcane processing.
• pH control In conventional sugar manufacturing process, lime is added in large quantities in order to facilitate precipitation of impurities during clarification step. This raises the pH of juice to 9.0- 10.0. Sulphur dioxide gas is then pumped into the juice in order to bring down the pH to 7.0 and also facilitate precipitation of impurities by reacting with lime to form calcium sulphate. When enzymes are used, lime is added such that the pH of juice is maintained at 7.0. Hence the need for sulphur to maintain pH does not arise in the process of the present disclosure.
• Sugarcane juice/sugar juice extraction is a continuous process usually involving three mills/crushers.
• the mills can be of roller type or mallets.
• the nodes of the cane are broken down and stem is flattened to extract the juice.
• Juice is collected from each mill at first crushing and is called as primary juice. Poor juices collected in subsequent milling are reprocessed and hot water is usually applied at the last mill to maximise extraction.
• Mixed juice is the combination of juices collected along with primary juice in subsequent crushing.
• the process of preparing the enzyme blend broadly include the following steps of:
• multi-enzyme preparation composed of individual enzymes can be used directly.
• Such a product is usually obtained after co- culture of few selected microbial strains, or a single recombinant strain with plasmid encoding for multiple enzymes, or a single strain grown on multiple substrates producing the enzyme consortium.
• the enzyme blend comprises plurality of enzymes selected from a group comprising xylanase (exo-xylanase, endo xylanase or both), cellulase (exo cellulase, endo cellulase, cellobiase or a combination thereof), hemicellulase, ⁇ - glucanase (xyloglucan-specific endo-beta-l,4-glucanase, xyloglucan-specific exo- beta-l,4-glucanase or both) optionally along with glucose oxidase, amylase (a- amylase, ⁇ -amylase, ⁇ -amylase), galactosidase (a- galactosidase (a- galactosidase).
• xylanase exo-xylanase, endo xylanase or both
• cellulase exo cellulase
• the purpose of employing the enzyme blend is to break down polysaccharide- colourant complex, into forms that are readily dispersed into a colourless and soluble component and to prevent oxidation of phenols to coloured counterparts.
• the enzymes may be obtained commercially in a solid or liquid form. However, the powder form is preferred in the instant disclosure for purpose of stability and to inhibit protein-protein interaction in solution.
• Preferred enzymes are obtained from microbial strains and have sufficient activity per gram of enzyme protein to economically solubilize and remove colourants and matter contributing to turbidity within the available retention time.
• Table 1 Microbial sources of enzymes employed in the enzyme blend.
• T. longbrachiatum Other strains include Chrysosporium species and Humicola.
• Bacillus licheniformis Bacillus amyloliquefaciens, Bacillus subtilis, Bacillus stearothermophilus and other Bacillus species.
• Fungal sources include Aspergillus strains. The strains can be commercially procured from culture banks like National Collection of Industrial Microorganism. a-glucanase Trichoderma sp.
• the ascorbic acid which is a non-enzyme component employed in the enzyme blend of the instant disclosure can be produced by microbial fermentation or synthetically manufactured.
• the commercial sources of enzymes are from enzyme manufactures like Novozyme, Advanced enzymes, Genencore, Dyadic, DSM, Meiji Seiko.
• 100ml of sugarcane juice/sugar juice is aliquoted in two conical flasks. Initial juice of pH is recorded. About 30ppm of the enzyme blend 'A' which comprises 50% w/w of xylanase (exo-xylanase or endo xylanase) and 50% w/w of cellulase (exocellulase or cellobiohydrolase), optionally along with excipients, is added to one of the flasks. The other flask is taken as control. Both the flasks are placed in a water bath maintained at 70°C till temperature of juice reaches about 70°C. The flasks are held at about 70°C for about 10 minutes.
• the enzyme blend 'A' which comprises 50% w/w of xylanase (exo-xylanase or endo xylanase) and 50% w/w of cellulase (exocellulase or cello
• 100ml of sugarcane juice/sugar juice is aliquoted in two conical flasks. Initial juice of pH is recorded. About 30ppm of the enzyme blend 'B' which comprises 40% w/w of xylanase (exo xylanase or endo xylanase), 40% w/w of cellulase (exocellulase or cellobiohydrolase), 20% w/w of hemicellulase, optionally along with excipients, is added to one of the flasks. The other flask is taken as control. Both the flasks are placed in a water bath maintained at 75°C till temperature of juice reaches about 75°C.
• the flasks are held at about 75 °C for about 15 minutes. After about 15 minutes, the flasks are cooled to about 30°C (ambient temperature) and thereafter the test and the control flask is neutralised (at pH7) using calcium oxide (lime). The flasks are thereafter plugged and allowed to settle at 100°C for 45-60 min. The flasks are thereafter cooled and the contents therein filtered and checked for ICUMSA (International Commission for Uniform Methods of Sugar Analysis). c) Using enzyme-blend composition 'C :
• 100ml of sugarcane juice/sugar juice is aliquoted in two conical flasks. Initial juice of pH is recorded. About 30ppm of the enzyme blend 'C which comprises 40% w/w of xylanase (exo xylanase or endo xylanase), 40% w/w of cellulase (exocellulase or cellobiohydrolase), 10% w/w of hemicellulase and 10% w/w of ⁇ - glucanase, optionally along with excipients, is added to one of the flasks. The other flask is taken as control.
• the enzyme blend 'C which comprises 40% w/w of xylanase (exo xylanase or endo xylanase), 40% w/w of cellulase (exocellulase or cellobiohydrolase), 10% w/w of hemicellulase
• Both the flasks are placed in a water bath maintained at 65 °C till temperature of juice reaches about 65 °C.
• the flasks are held at about 65°C for about 10 minutes.
• the flasks are cooled to about 25 °C (ambient temperature) and thereafter the test and the control flask is neutralised (at pH7) using calcium oxide (lime).
• the flasks are thereafter plugged and allowed to settle at 100°C for 45-60 min.
• the flasks are thereafter cooled and the contents therein filtered and checked for ICUMSA (International Commission for Uniform Methods of Sugar Analysis).
• ICUMSA International Commission for Uniform Methods of Sugar Analysis
• 100ml of sugarcane juice/sugar juice is aliquoted in two conical flasks. Initial juice of pH is recorded. About 30ppm of the enzyme blend 'D' which comprises 30% w/w of xylanase (exo xylanase or endo xylanase), 30% w/w of cellulase (exocellulase or cellobiohydrolase), 20% w/w of hemicellulase, 10% w/w of alpha amylase and 10% w/w of ⁇ - glucanase, optionally along with excipients, is added to one of the flasks. The other flask is taken as control.
• the enzyme blend 'D' which comprises 30% w/w of xylanase (exo xylanase or endo xylanase), 30% w/w of cellulase (exocellulase or cellobiohydrolase),
• Both the flasks are placed in a water bath maintained at 70°C till temperature of juice reaches about 70°C.
• the flasks are held at about 70°C for about 10 minutes.
• the flasks are cooled to about 28°C (ambient temperature) and thereafter the test and the control flask is neutralised (at pH7) using calcium oxide (lime).
• the flasks are thereafter plugged and allowed to settle at 100°C for 45-50 min.
• the flasks are thereafter cooled and the contents therein filtered and checked for ICUMSA (International Commission for Uniform Methods of Sugar Analysis).
• ICUMSA International Commission for Uniform Methods of Sugar Analysis
• 100ml of sugarcane juice/sugar juice is aliquoted in two conical flasks. Initial juice of pH is recorded. About 30ppm of the enzyme blend ⁇ ' which comprises 30% w/w of xylanase (exo xylanase or endo xylanase), 30% w/w of cellulase (exocellulase or cellobiohydrolase), 15% w/w of hemicellulase, 20% w/w of alpha amylase and 5% w/w of ⁇ - glucanase, optionally along with excipients, is added to one of the flasks. The other flask is taken as control.
• the enzyme blend ⁇ ' which comprises 30% w/w of xylanase (exo xylanase or endo xylanase), 30% w/w of cellulase (exocellulase or cellobiohydrolase), 15%
• Both the flasks are placed in a water bath maintained at 70°C till temperature of juice reaches about 70°C.
• the flasks are held at about 70 °C for about 10 minutes.
• the flasks are cooled to about 28°C (ambient temperature) and thereafter the test and the control flask is neutralised (at pH7) using calcium oxide (lime).
• the flasks are thereafter plugged and allowed to settle at 100°C for 45-50 min.
• the flasks are thereafter cooled and the contents therein filtered and checked for ICUMSA (International Commission for Uniform Methods of Sugar Analysis).
• ICUMSA International Commission for Uniform Methods of Sugar Analysis
• 100ml of sugarcane juice/sugar juice is aliquoted in two conical flasks. Initial juice of pH is recorded. About 30ppm of the enzyme blend 'F' which comprises 25% w/w of xylanase (exo xylanase or endo xylanase), 25% w/w of cellulase (exo cellulase or cellobiohydrolase), 15% w/w of hemicellulase, 10% w/w of alpha amylase, 15% w/w of ⁇ - glucanase, 5% w/w of alpha galactosidase and 5% w/w of glucose oxidase, optionally along with excipients, is added to one of the flasks.
• the enzyme blend 'F' which comprises 25% w/w of xylanase (exo xylanase or endo xylanase), 25% w/w of
• the other flask is taken as control. Both the flasks are placed in a water bath maintained at 70°C till temperature of juice reaches about 70°C. The flasks are held at about 70 °C for about 10 minutes. After about 10 minutes, the flasks are cooled to about 28 °C (ambient temperature) and thereafter the test and the control flask is neutralised (at pH7) using calcium oxide (lime). The flasks are thereafter plugged and allowed to settle at 100°C for 45-50 min. The flasks are thereafter cooled and the contents therein filtered and checked for ICUMSA (International Commission for Uniform Methods of Sugar Analysis). g) Using enzyme-blend composition 'G' :
• 100ml of sugarcane juice/sugar juice is aliquoted in two conical flasks. Initial juice of pH is recorded. About 30ppm of the enzyme blend 'G' which comprises 25% w/w of xylanase (exo xylanase), 20% w/w of cellulase (cellobiohydrolase), 15% w/w of hemicellulase, 10% w/w of alpha amylase, 15% w/w of ⁇ - glucanase, 5% w/w of alpha galactosidase and 5% w/w of glucose oxidase, 0.1 w/w ascorbic acid and 4.9% w/w of excipients (maltodextrin, fume silica), is added to one of the flasks.
• the enzyme blend 'G' which comprises 25% w/w of xylanase (exo xylanase), 20% w/w of cell
• the other flask is taken as control. Both the flasks are placed in a water bath maintained at 70°C till temperature of juice reaches about 70°C. The flasks are held at about 70 °C for about 10 minutes. After about 10 minutes, the flasks are cooled to about 28°C (ambient temperature) and thereafter the test and the control flask is neutralised (at pH7) using calcium oxide (lime). The flasks are thereafter plugged and allowed to settle at 100°C for 45-50 min. The flasks are thereafter cooled and the contents therein filtered and checked for ICUMSA (International Commission for Uniform Methods of Sugar Analysis).
• ICUMSA International Commission for Uniform Methods of Sugar Analysis
• ICUMSA Method GS 1/3-7 is employed.
• Sugarcane juice/sugar juice samples are diluted to attain Brix 5.0. pH is adjusted to 7.0 with dilute HCl/NaOH. The samples are filtered through 0.45 ⁇ membranes and absorbance is measured at 420 nm against distilled water as blank.
• ICUMSA colour ⁇ Absorbance/ (path length of cuvette x concentration of sugar cane juice/sugar juice) ⁇ x 1000.
• enzyme blend dosage levels 15, 30, and 45 ppm (w/v).
• the enzyme- blend comprising xylanase (exo xylanase or endo xylanase) and cellulase (exo cellulase or cellobiohydrolase) at a concentration of 50% (w/w) each, i.e. enzyme blend composition A (Table 2) is added to the mixed juice following milling to maximize the reaction time at dosages ranging from 1 ppm to 70 ppm with optimum dosage between 15 ppm to 45 ppm.
• the juice is thereafter processed as per typical clarification procedures.
• Juice extraction is conducted in a five-mill tandem with a standard imbibition system.
• Juice from the crusher and the first mill is combined to form the primary juice.
• the enzyme blend is added to the mixed juice in the juice collection tank when the temperature is around 40 °C.
• the juice is then heated and it takes around 2-3 minutes to reach sulphitation tank where the temperature is about 60°C to 70°C.
• the mixed juice requires between 2 and 2.5 minutes to enter the sulphitation tank.
• Residence time in the sulphitation tank is about 7-10 minutes and not more than 15 minutes and temperature ranges between 60°C to 70°C and not more than 80°C or not less than 50°C.
• the juice is then cooled to about 28°C (ambient temperature).
• Milk of lime (calcium hydroxide) is added to raise the juice pH from approximately about 5.0- 5.5 to about 7.1 to 7.2.
• the enzyme- blend has about 12- 15 minutes reaction time at an activity level of essentially 100%.
• No sulphur is added.
• the limed juice is then pumped to holding tanks and then to the juice heaters, where the temperature is increased to about 100°C -105°C thereby inactivating the enzyme-blend.
• Available reaction time at pH of about 7.1 to 7.2 and not more than 7.5 is about 14 to 16 minutes.
• BASF anionic flocculent
• Clarifier residence time is about 80 to 90 minutes. This step is followed by an optional step of filtering by membrane filtration, using filter press or centrifugation or any combination thereof.
• the clear supernatant (clarified juice) is then pumped to the evaporator station to be concentrated before sugar boiling begins.
• the enzyme- blend comprising xylanase (40% w/w of exo xylanase or endo xylanase) , cellulase (40% w/w or exocellulase or cellobiohydrolase) and hemicellulase (20% w/w), i.e. enzyme blend composition B (Table 2) is added to the mixed juice following milling to maximize the reaction time at dosage of 15ppm, 30 ppm and 45ppm. The juice is thereafter processed as per typical clarification procedures.
• Juice extraction is conducted in a five-mill tandem with a standard imbibition system.
• Juice from the crusher and the first mill (undiluted cane juice) is combined to form the primary juice.
• the enzyme blend is added to the mixed juice in the juice collection tank when the temperature is around 40 °C.
• the juice is then heated and it takes around 2-3 minutes to reach sulphitation tank where the temperature is about 60.
• the mixed juice requires between 2 and 2.5 minutes to enter the sulphitation tank.
• Residence time in the sulphitation tank is about 7minutes and temperature is about 60°C.
• the juice is then cooled to about 25°C (ambient temperature).
• Milk of lime (calcium hydroxide) is added to raise the juice pH from approximately about 5.0- 5.5 to about 7.1 to 7.2.
• the enzyme- blend has about 12minutes reaction time at an activity level of essentially 100%. No sulphur is added. The limed juice is then pumped to holding tanks and then to the juice heaters, where the temperature is increased to about 100°C thereby inactivating the enzyme-blend. Available reaction time at pH of about 7.1 to 7.2 and not more than 7.5 is about 14 minutes. Commercially available anionic flocculent (BASF) is added to speed the settling of mud and other particulate and colloidal matter in the clarifier. Clarifier residence time is about 80 minutes. This step is followed by a step of filtering by membrane filtration, using filter press or centrifugation or any combination thereof. The clear supernatant (clarified juice) is then pumped to the evaporator station to be concentrated before sugar boiling begins.
• BASF anionic flocculent
• the enzyme- blend comprising xylanase (40% w/w of exo xylanase or endo xylanase), cellulase (40% w/w of exo cellulase or cellobiohydrolase), hemicellulase (10%) w/w) and ⁇ glucanase (10%> w/w) i.e. enzyme blend composition C (Table 2) is added to the mixed juice following milling to maximize the reaction time at dosage of about 15ppm, 30 ppm and 45ppm. The juice is thereafter processed as per typical clarification procedures.
• Juice extraction is conducted in a five-mill tandem with a standard imbibition system. Juice from the crusher and the first mill (undiluted cane juice) is combined to form the primary juice.
• the enzyme blend is added to the mixed juice in the juice collection tank when the temperature is around 40 °C.
• the juice is then heated and it takes around 2-3 minutes to reach sulphitation tank where the temperature is about 70°C. At prevailing operating conditions, the mixed juice requires between 2 and 2.5 minutes to enter the sulphitation tank. Residence time in the sulphitation tank is about 10 minutes and temperature is about 70°C. The juice is then cooled to about 30°C (ambient temperature).
• Milk of lime (calcium hydroxide) is added to raise the juice pH from approximately about 5.0- 5.5 to about 7.1 to 7.2.
• the enzyme- blend has about 15 minutes reaction time at an activity level of essentially 100%>.
• No sulphur is added.
• the limed juice is then pumped to holding tanks and then to the juice heaters, where the temperature is increased to about 105°C thereby inactivating the enzyme-blend.
• Available reaction time at pH of about 7.1 to 7.2 and not more than 7.5 is about 16 minutes.
• BASF anionic flocculent
• Clarifier residence time is about 90 minutes. This step is followed by an optional step of filtering by membrane filtration, using filter press or centrifugation or any combination thereof.
• the clear supernatant (clarified juice) is then pumped to the evaporator station to be concentrated before sugar boiling begins.
• the enzyme- blend comprising xylanase (30% w/w of exo xylanase or endo xylanase), cellulase (30% w/w of exo cellulase or cellobiohydrolase), hemicellulase (20%) w/w), alpha amylase (10%> w/w) and Pglucanase (10%> w/w) i.e. enzyme blend composition D (Table 2) is added to the mixed juice following milling to maximize the reaction time at dosage of about 15ppm, 30 ppm and 45ppm. The juice is thereafter processed as per typical clarification procedures.
• Juice extraction is conducted in a five-mill tandem with a standard imbibition system. Juice from the crusher and the first mill (undiluted cane juice) is combined to form the primary juice.
• the enzyme blend is added to the mixed juice in the juice collection tank when the temperature is around 40 °C.
• the juice is then heated and it takes around 2-3 minutes to reach sulphitation tank where the temperature is about 60°C to 70°C. At prevailing operating conditions, the mixed juice requires between 2 and 2.5 minutes to enter the sulphitation tank. Residence time in the sulphitation tank is about 15 minutes and temperature is about 80°C.The juice is then cooled to about 28°C (ambient temperature).
• Milk of lime (calcium hydroxide) is added to raise the juice pH from approximately about 5.0- 5.5 to about 7.1 to 7.2.
• the enzyme- blend has about 12- 15 minutes reaction time at an activity level of essentially 100%>.
• No sulphur is added.
• the limed juice is then pumped to holding tanks and then to the juice heaters, where the temperature is increased to about 100°C -105°C thereby inactivating the enzyme-blend.
• Available reaction time at pH of about 7.1 to 7.2 and not more than 7.5 is about 14 to 16 minutes.
• BASF anionic flocculent
• Clarifier residence time is about 80 to 90 minutes. .
• This step is followed by an optional step of filtering by membrane filtration, using filter press or centrifugation or any combination thereof.
• the clear supernatant (clarified juice) is then pumped to the evaporator station to be concentrated before sugar boiling begins.
• the enzyme- blend comprising xylanase (30% w/w of exo xylanase or endo xylanase), cellulase (30% w/w of exo cellulase or cellobiohydrolase), hemicellulase (15%) w/w), alpha amylase (20%> w/w) and ⁇ glucanase (5% w/w) i.e. enzyme blend composition E (Table 2) is added to the mixed juice following milling to maximize the reaction time at dosage of about 15ppm, 30 ppm and 45ppm. The juice is thereafter processed as per typical clarification procedures.
• Juice extraction is conducted in a five-mill tandem with a standard imbibition system. Juice from the crusher and the first mill (undiluted cane juice) is combined to form the primary juice.
• the enzyme blend is added to the mixed juice in the juice collection tank when the temperature is around 40 °C.
• the juice is then heated and it takes around 2-3 minutes to reach sulphitation tank where the temperature is about 60°C to 70°C. At prevailing operating conditions, the mixed juice requires between 2 and 2.5 minutes to enter the sulphitation tank. Residence time in the sulphitation tank is about 7-10 minutes and not more than 15 minutes and temperature is about 50°C.
• the juice is then cooled to about 28°C (ambient temperature).
• Milk of lime (calcium hydroxide) is added to raise the juice pH from approximately about 5.0- 5.5 to about 7.1 to 7.2.
• the enzyme- blend has about 12- 15 minutes reaction time at an activity level of essentially 100%>.
• No sulphur is added.
• the limed juice is then pumped to holding tanks and then to the juice heaters, where the temperature is increased to about 100°C -105°C thereby inactivating the enzyme-blend.
• Available reaction time at pH of about 7.1 to 7.2 and not more than 7.5 is about 14 to 16 minutes.
• BASF anionic flocculent
• Clarifier residence time is about 80 to 90 minutes. .
• This step is followed by an optional step of filtering by membrane filtration, using filter press or centrifugation or any combination thereof.
• the clear supernatant (clarified juice) is then pumped to the evaporator station to be concentrated before sugar boiling begins.
• the enzyme- blend comprising xylanase (25% w/w of exo xylanase or endo xylanase), cellulase (25% w/w of exo cellulase or cellobiohydrolase), hemicellulase (15%) w/w), alpha amylase (10%> w/w) and Pglucanase (15%> w/w), alpha galactosidase (5% w/w) and glucose oxidase (5% w/w) i.e. enzyme blend composition F (Table 2) is added to the mixed juice following milling to maximize the reaction time at dosage of about 15ppm, 30 ppm and 45ppm. The juice is thereafter processed as per typical clarification procedures.
• Juice extraction is conducted in a five-mill tandem with a standard imbibition system. Juice from the crusher and the first mill (undiluted cane juice) is combined to form the primary juice.
• the enzyme blend is added to the mixed juice in the juice collection tank when the temperature is around 40 °C.
• the juice is then heated and it takes around 2-3 minutes to reach sulphitation tank where the temperature is about 60°C to 70°C. At prevailing operating conditions, the mixed juice requires between 2 and 2.5 minutes to enter the sulphitation tank.
• Residence time in the sulphitation tank is about 7-10 minutes and not more than 15 minutes and temperature ranges between 60°C to 70°C and not more than 80°C or not less than 50°C.
• the juice is then cooled to about 28°C (ambient temperature).
• Milk of lime (calcium hydroxide) is added to raise the juice pH from approximately about 5.0- 5.5 to about 7.1 to 7.2.
• the enzyme- blend has about 12- 15 minutes reaction time at an activity level of essentially 100%.
• No sulphur is added.
• the limed juice is then pumped to holding tanks and then to the juice heaters, where the temperature is increased to about 100°C -105°C thereby inactivating the enzyme-blend.
• Available reaction time at pH of about 7.1 to 7.2 and not more than 7.5 is about 14 to 16 minutes.
• BASF anionic flocculent
• Clarifier residence time is about 80 to 90 minutes. This step is followed by an optional step of filtering by membrane filtration, using filter press or centrifugation or any combination thereof.
• the clear supernatant (clarified juice) is then pumped to the evaporator station to be concentrated before sugar boiling begins.
• the enzyme- blend comprising xylanase (25% w/w of exo xylanase), cellulase (20% w/w of cellobiohydrolase), hemicellulase (15% w/w), alpha amylase (10% w/w) and ⁇ glucanase (15% w/w), alpha galactosidase (5% w/w) a glucose oxidase (5% w/w), ascorbic acid (0.1% w/w) and excipient- maltodextrin, fume silica (4.9% w/w) i.e. enzyme blend composition G (Table 2) is added to the mixed juice following milling to maximize the reaction time at dosage of about 15ppm, 30 ppm and 45ppm. The juice is thereafter processed as per typical clarification procedures.
• Extraction is conducted in a five-mill tandem with a standard imbibition system.
• Juice from the crusher and the first mill (undiluted cane juice) is combined to form the primary juice.
• the enzyme blend is added to the mixed juice in the juice collection tank when the temperature is around 40 °C.
• the juice is then heated and it takes around 2-3 minutes to reach sulphitation tank where the temperature is about 60°C to 70°C.
• the mixed juice requires between 2 and 2.5 minutes to enter the sulphitation tank.
• Residence time in the sulphitation tank is about 7-10 minutes and not more than 15 minutes and temperature ranges between 60°C to 70°C and not more than 80°C or not less than 50°C.
• the juice is then cooled to about 28°C (ambient temperature).
• Milk of lime (calcium hydroxide) is added to raise the juice pH from approximately about 5.0- 5.5 to about 7.1 to 7.2.
• the enzyme- blend has about 12- 15 minutes reaction time at an activity level of essentially 100%.
• No sulphur is added.
• the limed juice is then pumped to holding tanks and then to the juice heaters, where the temperature is increased to about 100°C -105°C thereby inactivating the enzyme-blend.
• Available reaction time at pH of about 7.1 to 7.2 and not more than 7.5 is about 14 to 16 minutes.
• BASF anionic flocculent
• Clarifier residence time is about 80 to 90 minutes. This step is followed by an optional step of filtering by membrane filtration, using filter press or centrifugation or any combination thereof.
• the clear supernatant (clarified juice) is then pumped to the evaporator station to be concentrated before sugar boiling begins.
• Samples of mixed juice, clear juice and final sugars are collected and analysed for various parameters. These parameters are compared with samples collected during sulphitation. Significant improvements in yields are obtained along with reduction in press mud without compromising the colour of final sugar. Sulphur is completely eliminated in the juice clarification step, resulting in additional saving as low energy is employed and lesser amounts of lime are used to achieve outcomes similar to sulphitation.
• Figures 3 and 4 compare the colour and purity of clear juice treated with enzyme blend 'G' against clear juice subjected to sulphitation process.
• Figures 5 and 6 compare the colour and percentage of recovery of final sugar obtained by sulphitation process and that obtained by enzyme blend 'G' application.
• Example 5 Comparison of the enzyme-based sulphur replacement process with sulphitation process for clarifying sugar juice (at plant-scale).
• the enzyme based sulphur replacement process of clarifying sugar juice is advantageous over sulphitation, in the aspects of decreasing the scaling of evaporators and pipelines, reduction in equipment corrosion, improving biomethanation rates and quality of sugar.
• enzymes are added to fresh sugarcane juice at about 30 ppm dosage, incubated for about 15 minutes at a temperature of about 50°C. pH of the juice is adjusted to about 5.0 before enzyme addition. Following incubation, the juice is cooled and lime is added to neutralize the pH and the juice is heated to about 100°C for about 50 minutes. The solution is then filtered and colour is estimated by the standard ICUMSA method.
• Enzyme combinations/enzyme blends are added to 25 ml of fresh sugarcane juice at about 30 ppm dosage, incubated for about 15 minutes at about 50 °C. pH of the juice is adjusted to about 5.0 before enzyme addition. Following incubation, the juice is cooled, lime is added to neutralize the pH and the juice is heated to about 100 °C for about 50 minutes. The solution is then filtered and colour is estimated by the standard ICUMSA method.
• Table 7 Analysis of colour and turbidity in sugar juice treated with the enzyme blend compositions A to G
• enzymes from blend F mentioned above is added to fresh sugarcane juice at about 30 ppm dosage, incubated for about 15 minutes at about 50 °C along with ascorbic acid at various concentrations. pH of the juice is adjusted to about 5.0 before enzyme addition. After about 15 minutes, lime is added to neutralize the pH and the juice is heated to about 100 °C for about 50 minutes. The solution is then filtered and colour is estimated by the standard ICUMSA method. Control for this experiment consisted of juice that is treated with lime but no enzymes.
• Ascorbic acid at 0.015%> w/v to 0.1%> along with enzymes has been found to be most effective in reducing colour in sugarcane juice.
• Sugar beets are washed, sliced, grated, the juice is extracted using hot water at a temperature range of about 50 °C to about 70 °C, wherein the pH of the juice is about 7 and the retention time is about 2 to about 5 minutes.
• the juice is then filtered.
• any of the enzyme-blend composition of the instant disclosure is added to the sugar juice to remove colour, turbidity and other impurities, wherein the temperature at which this step is followed, is at about 80 °C for a duration of about 10 minutes and wherein the sugar juice is at a pH of 7.
• the resulting clear/clarified juice is subjected to multiple stage evaporation.
• the multiple stage evaporation process is carried out to concentrate sucrose in juice by removing water. This is typically carried out in a series of 5 evaporators.
• the first evaporator is heated with steam from boilers and steam from water evaporated in first evaporator is used to heat second evaporator and so on. Since there is consequent decrease in heat due to heat loss from
• Raw sugar is firstly subjected to affination or washing at a temperature of about 85°C for about 2 to about 3 minutes, wherein the pH of the raw sugar is about 7.2 to about 8.
• the washed raw sugar is dissolved in water to obtain sugar juice which is then purified with milk of lime at about 100°C for about 2 to about 3 minutes, wherein the pH of the juice is about 8.
• the purified juice is then filtered.
• the filtered juice is clarified by treatment with any of the the enzyme-blend compositions 'A' to 'G', at a temperature of about 70 °C for a duration of about 10 minutes, wherein the pH of the juice is about 7, instead of being subjected to conventional processes like sulphitation and usage of ion- exchange resins.
• the resulting clarified juice is boiled to obtain the syrup which is again optionally treated with any of the enzyme-blend compositions of the instant disclosure. Thereafter, the clarified syrup is crystallized and centrifuged to obtain white sugar.

Landscapes

• Life Sciences & Earth Sciences (AREA)
• Chemical & Material Sciences (AREA)
• Microbiology (AREA)
• Biochemistry (AREA)
• Organic Chemistry (AREA)
• Enzymes And Modification Thereof (AREA)
• Preparation Of Compounds By Using Micro-Organisms (AREA)
• Detergent Compositions (AREA)

Priority Applications (5)

Applications Claiming Priority (2)

Publications (1)

Family

ID=51022933

Family Applications (1)

Country Status (8)

Cited By (3)

Families Citing this family (1)

Citations (3)

Family Cites Families (1)

• 2014
  • 2014-06-05 WO PCT/IB2014/061982 patent/WO2014195898A1/en active Application Filing
  • 2014-06-05 CN CN201480044906.1A patent/CN105452489A/zh active Pending
  • 2014-06-05 BR BR112015030645A patent/BR112015030645A2/pt not_active Application Discontinuation
  • 2014-06-05 IN IN2496CH2013 patent/IN2013CH02496A/en unknown
  • 2014-06-05 MX MX2015016673A patent/MX2015016673A/es unknown
• 2015
  • 2015-12-03 PH PH12015502693A patent/PH12015502693A1/en unknown
  • 2015-12-04 GT GT201500340A patent/GT201500340A/es unknown
  • 2015-12-14 ZA ZA2015/09103A patent/ZA201509103B/en unknown

Patent Citations (3)

Non-Patent Citations (1)

Also Published As

Similar Documents

Legal Events