WO2014193254A1 - Modular generator for bipolar or unipolar pulses with correction of voltage decay integrated in power semiconductor modules - Google Patents

Modular generator for bipolar or unipolar pulses with correction of voltage decay integrated in power semiconductor modules Download PDF

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Publication number
WO2014193254A1
WO2014193254A1 PCT/PT2014/000035 PT2014000035W WO2014193254A1 WO 2014193254 A1 WO2014193254 A1 WO 2014193254A1 PT 2014000035 W PT2014000035 W PT 2014000035W WO 2014193254 A1 WO2014193254 A1 WO 2014193254A1
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Prior art keywords
voltage
pulse
mosfets
capacitors
modules
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PCT/PT2014/000035
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French (fr)
Inventor
José Fernando ALVES DA SILVA
Hiren CANACSINH
Luís Manuel DOS SANTOS REDONDO
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Instituto Superior Tecnico
Instituto Superior De Engenharia De Lisboa
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Publication of WO2014193254A1 publication Critical patent/WO2014193254A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/02Conversion of dc power input into dc power output without intermediate conversion into ac
    • H02M3/04Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
    • H02M3/06Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using resistors or capacitors, e.g. potential divider
    • H02M3/07Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using resistors or capacitors, e.g. potential divider using capacitors charged and discharged alternately by semiconductor devices with control electrode, e.g. charge pumps
    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03KPULSE TECHNIQUE
    • H03K3/00Circuits for generating electric pulses; Monostable, bistable or multistable circuits
    • H03K3/02Generators characterised by the type of circuit or by the means used for producing pulses
    • H03K3/53Generators characterised by the type of circuit or by the means used for producing pulses by the use of an energy-accumulating element discharged through the load by a switching device controlled by an external signal and not incorporating positive feedback
    • H03K3/57Generators characterised by the type of circuit or by the means used for producing pulses by the use of an energy-accumulating element discharged through the load by a switching device controlled by an external signal and not incorporating positive feedback the switching device being a semiconductor device

Definitions

  • This invention presents a Marx type high voltage bipolar pulse modular generator, containing n+p modules, all similar, from which p are used on the pulse decay correction, using the power semiconductors (24A) , (24B) , (25), (26A) , (26B) , (27A) , (27B) , (28A), (28B) , and (29), for example.
  • Marx type generators can be used, where the capacitors are charged in parallel, by a constant voltage power supply, and subsequently discharged in series through the load.
  • This type of circuits is limited by the amount of capacitor stored energy regarding the energy required by the load during the pulse. Considering the situation where the energy delivered to the load, during the pulse, has a similar order of magnitude compared to the capacitor stored energy, then the pulse shape is no longer rectangular and presents an evident time decay of the top voltage.
  • This invention provides a new solid-state topology for a modular Marx generator that allows the generation of high voltage unipolar and/or bipolar pulses with flat top, namely, it corrects the pulse top voltage decay.
  • the time decay during the unipolar/bipolar pulse is corrected using pulse width modulation in the p extra modules.
  • a filter with coil (31) and capacitor C (32) removes the modulation components from the pulse top.
  • High voltage pulse generators capable of generating bipolar pulses, are increasingly being used in industrial applications, as in the surface treatment of metals and semiconductors, plasma immersion ion implantation, food sterilization, waste treatment, pollution control, medical diagnostic and treatment, for example.
  • each switch consists of a series stack of power semiconductors [1,3].
  • equivalent topologies developed from power electronic converters use a pulse transformer to increase the voltage applied to the load [2-3,5-6].
  • the transformer is a critical component in the pulse waveform shaping, being also heavy and difficult to design and assemble. For these reasons other approaches, such as the multi-level converter type, have been used to generate high voltage bipolar pulses [7] .
  • the Marx generator topology described originally by E. Marx in 1924, is one of the most important in the generation of high voltage pulses, requiring only one constant voltage power supply with relatively low voltage value.
  • the Marx generator uses switch type devices to charge parallel connected capacitors, and subsequently discharge them, series connected, through a load. A transient voltage is thus generated with amplitude close to the number of the series capacitors multiplied by the constant voltage source value.
  • the Marx type generators are limited by the ratio between the energy stored in the capacitors and the energy delivered to the load during the pulse. If the pulse energy is in the same order of magnitude of the energy stored in the capacitors, the pulse is no longer quasi rectangular, the voltage at the end of the pulse decreasing significantly, due to the discharge of the capacitors.
  • One solution would be to increase the capacitance of capacitors, but this would increase the size and cost of the generator.
  • the requirement for pulse voltage decay correction, leveling the pulse top, can be achieved adding one or more modules (p modules) like the remaining, linked to a switching process.
  • p modules modules
  • FIG 1 a high voltage bipolar pulse generator based on the Marx generator concept, with pulse voltage decay correction performed in one or several modules.
  • the invention here reported is related to a modular generator for unipolar or bipolar pulses (Marx generator type) with pulse voltage decay correction, and respective operating process, integrated in modules of power semiconductors with turn-on and turn-off capability (1A), (4A), (6A), (7A) , (8A), (14A), (16A), (17A), (18A), (24A), (26A), (27A) , (28A) , non controlled power semiconductors, hereinafter referred as diodes, (IB), (2), (4B), (5), (6B), (7B), (8B), (9), (14B) , (15), (16B) , (17B), (18B), (19), (24B), (25), (26B), (27B) , (28B) , (29).
  • Figure 1 showns the bipolar pulse generator circuit based on high-voltage modules with power semiconductors with turn-on and turn-off capability, with n levels, where power semiconductors based electronic switches are used.
  • the pulse voltage decay correction, the filter with coil L f (31) and capacitor C f (32), will be included and discussed later.
  • MOSFET metal oxide semiconductor field effect transistors
  • IGBT insulated gate bipolar transistors
  • GTO gate turn-off thyristors
  • BJT bipolar junction transistors
  • JFET junction field effect transistors
  • VFET vertical junction field effect transistors
  • SIT static induction transistor
  • BSIT bipolar mode static induction transistors
  • MCT insulated gate thyristor
  • FCTh field controlled thyristor
  • MOSFETs T a (1A), di (4A), (14A) and T hi (8A) , (18A) are driven to the ON state and MOSFETs T ei (6A ), (16A), T fi (7A) , (17A) to the OFF state.
  • the diodes D b (2) D ci (5), (15) and D gi (9), (19) are forward biased and conducting.
  • the recharging current depends on the voltage variation Av C j of the capacitor j (intended to be small v Cj ⁇ V dc ) and on recharge time
  • the recharging time constant is cj - ⁇ j (VI ) where R t j is the total series equivalent resistance of the circuit. Since R t j includes the internal resistance of the source, the equivalent voltage drop of the conducting power semiconductors and the equivalent series resistance of the capacitors, the value of x Cj can be very low, to easily obtain operating frequencies above tens of kHz.
  • One method to limit the value of the recharging currents is to use an impedance in series with the DC voltage source V dc (11) .
  • This impedance is short-circuited in steady state, to minimize power loss and to reduce recharging times.
  • it can be used a constant voltage source (11) having soft voltage start to limit charging voltage rate on the capacitors (3), (10), (13), (20), thus preventing the damage of the power semiconductors during the process of capacitor recharging.
  • the second operating mode corresponds to the application of the voltage pulse into the load (12) .
  • the sequence of application of this load (12) voltage pulse into is processor programmed by the user by setting the driving signals of the MOSFETs .
  • the signals of the MOSFETs can be set to:
  • MOSFETs T di (4A), (14A) and T fi (7A), (17A) are ON state driven, and the MOSFETs T a (1A) , T ei (6A) (16A) and T hi (8A), (18A) are OFF state driven.
  • the capacitors C j , (10) (13) (20) (with the exception of the capacitor C ⁇ (3) , as it is not used in this mode) are series connected and the open circuit voltage in the load (12), is assuming null residual voltage drops and capacitors (10), (13), (20) all charged at the V dc voltage.
  • the number of capacitors C j is bigger by one unit regarding the number of modules of power semiconductors (n) required to generate the voltage nV dc .
  • capacitor C n+ i (20) does not contribute to the process of application of voltage to the load, while for applying negative pulses, the capacitor Ci (3) does not contribute also.
  • the generation of bipolar pulses is obtained using the above described, now including both the driving signals for the positive pulse and for the negative pulse.
  • the sequence in which the MOSFETs are turned ON and OFF depends on the pulse type.
  • MOSFETs T ei ( 6A ) , (16A) and T hi (8A), (18A) are ON state driven and MOSFETs T a (1A), T di ( 4A ) , (14A) and T fi (7A), (17A) are OFF state driven, followed by MOSFETs T di (4A), (14A) and T fi (7A), (17A) being ON state driven and MOSFETs T a (1A) , T ei (6A) (16A) and T hi (8A), (18A) being OFF state driven.
  • the MOSFETs T e i ⁇ 6A), (16A) and f i (7A), (17A) should operate with a small duty cycle while MOSFETs T a (1A), T di (4A), (14A) and T hi (8A), (18A) should operate with high duty cycle.
  • the capacitors (10) , (13) , (20) are not short-circuited by MOSFETs T e i (6A), (16A) and T hi (8A), (18A) because MOSFETs T di (4A) , (14A) and T fi (7A) , (17A), are OFF state driven and diodes D gi (9), (19) are reverse biased.
  • capacitors (3), (10), (13) are not short-circuited through MOSFETs T di (4A) , (14A) and T fi (7A), (17A), since MOSFETs T ei (6A), (16A) and T hi (8A), (18A) are OFF state driven and diodes D ci (5), (15) are reverse biased.
  • the MOSFET T a (1A) is OFF state driven during the second mode of operation, shuting down the voltage source V dc current, i.e., all the energy for the pulses is supplied entirely by capacitors (3), (10), (13), (20). Also, the reverse biased diode D b (2) prevents the capacitor Ci discharge (3) .
  • the circuit of Figure 1 requires MOSFET gate driving circuits operating at floating potentials. This fact requires all the MOSFET gate driving circuits being insulated from the ground potential. Since each controlled semiconductor in all the generator modules of Figure 1 is at a high and floating potential, the driving signals of the OSFETs are transmitted using optical fibers in order to guarantee the galvanic electrical insulation of each circuit. Similarly, the power supply for each semiconductor driving circuit is generated using galvanic insulation.
  • the control system for driving the MOSFETs has to drive them all synchronously, except T dl (4A) , T hi (8A) and T fn (17A) (in this example) .
  • MOSFETs T d i (4A) and T fn (17A) do not contribute to establish a zero voltage either into capacitive loads, after the negative pulse, or in establishing a zero average voltage value into inductive loads, after the positive pulse.
  • the semiconductor T h i (8A) does not contribute to establish a zero average voltage value in inductive loads, after negative pulse.
  • the topology of Figure 1 has the ability to handle capacitive loads, as is the case of plasma or gas applications where it is required to establish a zero voltage in the load after the pulse application. After applying the positive pulse, it is necessary to establish a near zero voltage at the load (12) . This is achieved by ON state driving MOSFETs T hi (8A) , (18A) , as can be seen in Figure 5.
  • MOSFET T a (1A) (OFF state driven during the capacitors discharge) is intended to disconnect the constant voltage source V dc (11) from the circuit, during the discharge of the capacitors, preventing the constant voltage supply V dc (11) to withstand the high current pulse, therefore all the pulse energy is stored in capacitors C j (3), (10) (13) (20).
  • the circuit of Figure 1 can also supply inductive type loads, or with pulse transformers to raise the voltage level (with zero average value) applied to the load (12) , by using the diodes conduction after applying positive or negative pulses.
  • the zero average voltage in the load is accomplished by applying the negative voltage according to the loop constituted by diodes (8B) , (18B) , (6B) and (16B) and the capacitors C 2 (10) to C n +i (20), as shown in Figure 7.
  • the load (12) is subject to a symmetrical voltage with amplitude equal to the amplitude of a negative pulse.
  • the circuit of Figure 1 provides an alternative to establish zero average voltages into the load, using the antiparallel diodes (8B) and (6B) of the MOSFE s T hi and T ei , ON state driven MOSFE s T di (4A) , (14A) (except T d i (4A)) and only T fn (17A), and diodes D ci (5), (15) (except D c i (5)) and capacitor C 2 (10), as shown in figure 8.
  • the capacitor capacitor (10) in the case presented) to recover the energy of the inductive load.
  • the application of negative pulses to an inductive load considering the current direction specified in Figure 4, the load zero voltage average value is accomplished by applying a positive voltage accordingly to the loop including the diodes (4B), (14B) , ( IB ) , (17B) and capacitors 3 ⁇ 4 (3) to C n (13), as shown in Figure 9.
  • the circuit of Figure 1 provides an alternative to establish a load voltage zero average value, after the negative pulse, using ON state driven MOSFETs T h i (8A), (18A) (except T h i (8A) ) and diodes D gi (9), (19) (except D gl (9)), MOSFET T d i and T fi anti-parallel diodes, respectively (4B) and (7B) and capacitor Ci (3), as shown in figure 10.
  • the presented alternative allows choosing the capacitor (capacitor (3) in the presented case) that will recover the energy still in the inductive load.
  • the circuit of Figure 1 modules uses two power semiconductors in all the operating modes.
  • MOSFETs T di (4A) , (14A) and T hi (8A) (18A) are used; for positive pulse MOSFETs T di (4A), (14A) and T fi (7A) , (17A) are driven ON; and for negative pulse MOSFETs T e i (6A), (16A) and T hi (8A), (18A) are used.
  • MOSFETs T di (4A) , (14A) and T h i (8A), (18A) operate in the charging and load (12) positive and negative pulse respectively, which requires MOSFETs with. higher ratings.
  • Marx type generators are limited by the ratio between the stored energy in the capacitors Cj (3), (10), (13), (20) and the energy delivered to the load (12) during the pulse.
  • the voltage on the capacitors C (3), (10) (13) (20) might not decrease to values that could result in a significant decrease of the pulse voltage.
  • C eq is the equivalent capacitance of the series connected capacitors C j (3), (10), (13), (20), and R eq is the equivalent resistance of the circuit in this mode of operation.
  • Figure 12 shows an innovative topology to make the correction of the negative and/or positive pulse voltage decay without increasing the capacitance of capacitors C j (3) , (10) , (13) , (20) .
  • one or more modules (p modules) which are identical to the Marx based modules, are added to correct the pulse voltage decay.
  • Each of the p correction modules comprises four MOSFETs T d(n+p) (24A) , T e (n +P > (26A) , T f(n+p) (27A) , T h (n + p) (28A), two diodes D c(n+p) (25) and D g(n+p) (29) and capacitors C(n+ ) (30) and C (n+ i) (20) to correct the negative and positive pulses voltage decay respectively, being the latter capacitor (20) shared with module n.
  • the p modules differ from Marx modules only in the process of driving the MOSFETs.
  • the topology contains an output filter coil L f (31) and capacitor C f (32) to smooth the plateau of the output voltage.
  • the circuit of Figure 12 has essentially two modes of operation corresponding to the charge of the capacitors (3), (10), (13), (20) and (30) and to the application of high voltage pulse into the load.
  • Said capacitors (3), (10) (13) (20) and (30) are charged using the ON state driven MOSFETs T a (1A) , T di (4A), (14A), (24A) and T hi (8A) (18A), (28A) and diodes D b (2) D ci (5), (15), (25) and D gi (9), (19), (29), as shown in figure 13.
  • the second mode of operation corresponds to the application of high voltage pulse in the load (12) .
  • MOSFETs T di (4A), (14A), (24A) and T fi (7A) , (17A) , (27A) are ON state driven and MOSFETs T a (1A) , T ei (6A), (16A) , (26A) and T hi (8A) , (18A) , (28A) , are OFF state driven as shown in figure 14.
  • capacitor C n+ i (20) is by-passed by diode D cn (15) .
  • MOSFETs T e i (6A) , (16A), (26A) (except Te (n+p) (26A) ) and T hi (8A) , (18A) , (28A) are ON state driven and MOSFETs T a (1A), T di (4A) , (14A) , (24A) and T f i (7a) , (17A) , (27A) are OFF state driven, as shown in figure 15.
  • the capacitor C (n+P ) (30) is by-passed by diode D g(n+P ) (29) .
  • the driving signals for MOSFETs T e ( n+p) (26A) and T fn (17A) are obtained using a closed loop hysteretic control of the average voltage.
  • the error value between the output voltage and the reference voltage is integrated (averaged) giving a triangular waveform which is compared with an hysteresis band of the comparator, which generates the driving signals to the MOSFETs (17A) and (26A) of the correction modules as in figure 16.
  • the positive pulse with correction is implemented accordingly with Figure 14.
  • the hysteresis voltage controller sets to drive ON the semiconductor MOSFETs T fn (17A), thus reducing the error between the voltage output and the reference voltage by connecting in series the capacitor C n+ i (20) with the capacitors (3), (10) and (13) of the Marx generator, as can be seen in Figure 14, in the dashed line.
  • the hysteresis voltage controller reduces the error between the output voltage and the reference voltage by modulating the semiconductor T e ⁇ n+P) (26A), which connects the capacitor C (n+p) (30) in series with the capacitors (10), (13) and (20) of the Marx generator in accordance with figure 15, in the dashed line.
  • the correction generates a pulse width modulation voltage waveform, which is superimposed to the waveform of the uncorrected output voltage, requiring a filter with coil L f (31) and capacitor C f (32) to smooth the waveform output voltage.
  • the absolute value of the total output voltage equals
  • Figure 1 shows the electrical circuit concept of the modular high-voltage bipolar pulse generator, based on the Marx type generator, with n modules, using capacitors (3), (10), (13),
  • Figure 2 shows the charging loop of capacitors (3), (10), (13), (20) from the constant voltage power supply (11) and MOSFETs (1A), (4A), (8A), (14A), (18A), and diodes (2), (5), (9), (15), (19), (IB), (4B) , (8B) and (18B), the load (12), and the power supply internal resistance (21) .
  • Figure 3 shows the positive pulse operating mode, connecting capacitors (3), (10), (13) in series with the load (12) through MOSFETs (4A), (7A) , (14A), (17A) and diodes (4B), (7B) , (14B), (17B) .
  • Figure 4 shows the negative pulse operating mode, connecting capacitors (10), (13), (20) in series with the load (12) through MOSFETs (6A), (8A) , (16A), (18A) and diodes (6B), (8B) , (16B), (18B).
  • Figure 5 shows the discharging mode for the load capacitors (12) after the positive pulse, through MOSFETs (8A) , (18A), and diodes (9), (19), (8B) , (18B) .
  • Figure 6 shows the discharging mode for the load capacitors (12) after the negative pulse, through MOSFETs (14A) , (17A) and diodes (8B) , (6B), (14B), (17B).
  • Figure 7 shows the path to establish the zero average voltage mode into inductive type loads (12), after the positive pulse, applying a voltage of the same amplitude as the pulse but with symmetrical polarity, through the diodes (8B) , (6B), (18B), (16B) and capacitors (10), (13), (20).
  • Figure 8 shows the path to establish the zero average voltage mode into inductive type loads (12), after the positive pulse, with a voltage having the amplitude of a cell and symmetrical polarity, through the MOSFETs (14A), (17A) and diodes (8B) , (6B), (14B), (17B) and capacitor (10).
  • Figure 9 shows the path to establish the zero average voltage mode into inductive type loads (12) , after the negative pulse, with a voltage of the same amplitude as the pulse but with symmetrical polarity, through the diodes (4B) , (7B) , (14B), (17B) and capacitors (3), (10), (13).
  • Figure 10 shows the path to establish the zero average voltage mode into inductive type loads (12) , after the negative pulse, with a voltage having the amplitude of a cell and symmetrical polarity, through the MOSFET (18A) and diodes (4B), (7B) , (18B) , (19) and capacitor (3) .
  • the primary Y-axis refers to the output voltage, expressed in Volt; the secondary Y-axis, identified as i 0 (A), refers to the output current, expressed in Ampere; the X-axis, identified as t(ps), refers to time, expressed in ⁇ , for a scale of 5 ⁇ per division.
  • the curves (a) and (b) represent the load voltage (lOOV/div) and the load current (lOA/div) respectively, where it is shown that the pulses exhibit a voltage decay of about 150V with pulse widths of about 10 s.
  • Figure 12 shows the electrical circuit concept of the Marx type high voltage bipolar pulse generator, with unipolar/bipolar pulse voltage decay correction circuit, using n+p modules, and capacitors (3), (10), (13), (20), (30) and MOSFETs (1A) , (4A), (6A), (7A), (8A), (14A), (16A), (17A) , (18A) , (24A) , (26A) , (27A), (28A) and diodes (IB), (4B) , (6B), (7B), (8B), (14B), (16B), (17B), (18B), (24B) , (26B) , (27B) , (28B) , (2), (5), (9), (15), (19), (25), (29) one constant voltage power supply (11), power supply internal resistance (21) and filter with coil f (31) and capacitor C f (32) and load (12) .
  • one constant voltage power supply 11
  • Figure 13 shows the charging loop for the capacitors (3) , (10) ,
  • FIG. 14 shows the positive pulse mode, without correction, connecting capacitors (3), (10), (13) in series with the load (12) through MOSFETs (4A) , (7A) , (14A) , (24A) , (27A) and diode (15) .
  • the positive pulse with correction is generated by driving ON the MOSFET T fn (17A) in order to reduce the error between the output voltage and the reference voltage, connecting in series capacitor C n+ i (20) with capacitors (3), (10), (13), in the dashed line, and filter with coil L f (31) and capacitor C f (32) .
  • Figure 15 shows the negative pulse mode, without correction, connecting capacitors (10), (13), (20) in series with the load (12) through MOSFETs (6A), (8A), (16A), (18A), (28A) and diode (29) .
  • the negative pulse with correction is generated by driving ON the MOSFET T e ( n+P ) (26A) in order to reduce the error between the output voltage and the reference voltage, connecting in series capacitor C n+P (30) with capacitors (10), (13), (20), in the dashed line, and filter with coil L f (31) and capacitor C f (32) .
  • Figure 16 shows the diagram of the hysteretic voltage control system.
  • the error value between the output voltage and the reference voltage is integrated (average value) resulting in a triangular wave that is compared with a hysteretic window in the comparator, which generates the driving signals for the MOSFETs T fn (17A) and T e(n+P) (26A) .
  • Figure 17 shows the discharging mode of the load (12) capacitors after the negative pulse through MOSFETs T di (4A) , (14A) , diodes D e i (5), (15) and capacitors (3) and (20). References

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Abstract

This invention refers to modular generators to output bipolar or unipolar voltage pulses with corrected pulse voltage decay and respective process. The pulse correction and the respective process are integrated in p modules, of the n+p generator modules, using power semiconductors (24A), (24B), (25), (26A), (26B), (27A), (27B), (28A), (28B) and (29). The n+p generator modules contain power semiconductors with turn-on and turn-off capability (1A), (4A), (6A), (7A), (8A), (14A), (16A), (17A), (18A), (24A), (26A), (27A), (28A) and non controlled power semiconductors (IB), (2), (4B), (5), (6B), (7B), (8B), (9), (14B), (15), (16B), (17B), (18B), (19), (24B), (25), (26B), (27B), (28B), (29). The n+p generator modules are supplied from a constant voltage source Vdc (11) and apply to resistive, inductive or capacitive loads (12), bipolar or unipolar voltage pulses with amplitude nVdc, being Vdc the no load voltage of capacitors (3), (10), (13), (20), (30). The p modules use variable frequency pulse width modulation and filtering inductor Lf (31) and capacitor Cf (32) to correct the voltage decay of the pulse plateau.

Description

DESCRIPTION
MODULAR GENERATOR FOR BIPOLAR OR UNIPOLAR PULSES WITH CORRECTION OF VOLTAGE DECAY INTEGRATED IN POWER SEMICONDUCTOR MODULES
Field of invention
This invention presents a Marx type high voltage bipolar pulse modular generator, containing n+p modules, all similar, from which p are used on the pulse decay correction, using the power semiconductors (24A) , (24B) , (25), (26A) , (26B) , (27A) , (27B) , (28A), (28B) , and (29), for example.
Considering solid-state electronics, different techniques are known to generate bipolar high voltage pulses. Some circuit topologies use two independent continuous voltage power supplies, with series assembled power semiconductors to hold the high voltage, connected in such a way to independently obtain negative and/or positive high voltage pulses. Further existing topologies use static power converters that can associate a high voltage transformer, to increase the output voltage.
Alternatively, Marx type generators can be used, where the capacitors are charged in parallel, by a constant voltage power supply, and subsequently discharged in series through the load. This type of circuits is limited by the amount of capacitor stored energy regarding the energy required by the load during the pulse. Considering the situation where the energy delivered to the load, during the pulse, has a similar order of magnitude compared to the capacitor stored energy, then the pulse shape is no longer rectangular and presents an evident time decay of the top voltage.
A simple solution, to circumvent this problem, would be to increase the capacitance of the storage capacitors, but this technique increases the size, the weight and the cost of the circuit. Several authors developed techniques for compensating the high voltage pulse decay on the unipolar Marx generator circuits, which include a resonant circuit in each stage. This resonant circuit algebraically adds the quasi linear part of the resonant sinusoidal voltage to the main capacitor voltage, to nearly compensate the voltage decay, thus providing circuits with smaller dimensions.
This invention provides a new solid-state topology for a modular Marx generator that allows the generation of high voltage unipolar and/or bipolar pulses with flat top, namely, it corrects the pulse top voltage decay. The time decay during the unipolar/bipolar pulse is corrected using pulse width modulation in the p extra modules. In addition, a filter with coil (31) and capacitor C (32) removes the modulation components from the pulse top.
State of the Art
High voltage pulse generators, capable of generating bipolar pulses, are increasingly being used in industrial applications, as in the surface treatment of metals and semiconductors, plasma immersion ion implantation, food sterilization, waste treatment, pollution control, medical diagnostic and treatment, for example.
Quality requirements, weight and cost have led to the development of circuits to generate high voltage bipolar pulses, taking advantage of power semiconductors ( solid—state) [1-4] .
Using solid-state technology, a frequent method to generate high voltage bipolar pulses uses two power supplies and power semiconductors, operating as switches to generate negative and/or positive pulses. Considering the industrial processes required high voltages (from dozens to hundreds of kV) , and the semiconductor voltage limitations (up to 6 kV) , each switch consists of a series stack of power semiconductors [1,3]. Alternatively, equivalent topologies developed from power electronic converters, use a pulse transformer to increase the voltage applied to the load [2-3,5-6]. The transformer is a critical component in the pulse waveform shaping, being also heavy and difficult to design and assemble. For these reasons other approaches, such as the multi-level converter type, have been used to generate high voltage bipolar pulses [7] .
The Marx generator topology, described originally by E. Marx in 1924, is one of the most important in the generation of high voltage pulses, requiring only one constant voltage power supply with relatively low voltage value. The Marx generator uses switch type devices to charge parallel connected capacitors, and subsequently discharge them, series connected, through a load. A transient voltage is thus generated with amplitude close to the number of the series capacitors multiplied by the constant voltage source value.
Recently several works have been published with Marx type generators, intensively using power semiconductors, capable of applying high voltage pulse into the load, positive and/or negative. It was proposed in [4], a high voltage bipolar pulse modulator based in the Marx concept, which uses two high voltage power supplies. In [8] it was presented a topology capable of generating unipolar and/or bipolar pulses based on the Marx generator concept using only a power supply. There is an increasingly need to build high-voltage generators with better performance, increased compactness and reliablity.
However, the Marx type generators are limited by the ratio between the energy stored in the capacitors and the energy delivered to the load during the pulse. If the pulse energy is in the same order of magnitude of the energy stored in the capacitors, the pulse is no longer quasi rectangular, the voltage at the end of the pulse decreasing significantly, due to the discharge of the capacitors. One solution would be to increase the capacitance of capacitors, but this would increase the size and cost of the generator.
The requirement for pulse voltage decay correction, leveling the pulse top, can be achieved adding one or more modules (p modules) like the remaining, linked to a switching process. For example, it is shown in figure 1, a high voltage bipolar pulse generator based on the Marx generator concept, with pulse voltage decay correction performed in one or several modules.
Detailed description of the invention
The invention here reported is related to a modular generator for unipolar or bipolar pulses (Marx generator type) with pulse voltage decay correction, and respective operating process, integrated in modules of power semiconductors with turn-on and turn-off capability (1A), (4A), (6A), (7A) , (8A), (14A), (16A), (17A), (18A), (24A), (26A), (27A) , (28A) , non controlled power semiconductors, hereinafter referred as diodes, (IB), (2), (4B), (5), (6B), (7B), (8B), (9), (14B) , (15), (16B) , (17B), (18B), (19), (24B), (25), (26B), (27B) , (28B) , (29). It applies bipolar and/or unipolar voltage pulses into resistive, inductive or capacitive loads (12) , with amplitude nVdc, where Vdc is the power supply (11) voltage and the open load voltage of capacitors Cj (3), (10), (13), (20).
Figure 1 showns the bipolar pulse generator circuit based on high-voltage modules with power semiconductors with turn-on and turn-off capability, with n levels, where power semiconductors based electronic switches are used. For explanation clearness of the process of the bipolar pulses generation, the pulse voltage decay correction, the filter with coil Lf (31) and capacitor Cf (32), will be included and discussed later.
The power semiconductors with turn-on and turn-off capability operating as switches, Ta (1A) , Tdi (4A), (14A), Tei (6A), (16A), Tfi (7A), (17A) and Thi (8A) , (18A) with ie { 1 , 2 , ... , n } are in the preferred embodiment, metal oxide semiconductor field effect transistors (MOSFET) (with anti- parallel intrinsic diode) , but equivalent power semiconductors with turn-on and turn-off capability can be used, such as insulated gate bipolar transistors (IGBT), gate turn-off thyristors (GTO) , bipolar junction transistors (BJT) , junction field effect transistors ( JFET) , vertical junction field effect transistors (VFET) , static induction transistor (SIT), bipolar mode static induction transistors (BSIT) , insulated gate thyristor (MCT) , field controlled thyristor (FCTh) or any equivalent device with a similar function, in Silicon, in Silicon Carbide or in equivalent materials, with or without anti- parallel non controlled power semiconductors, diode types, according to the load needs, which can have resistive, inductive or capacitive behaviour.
To describe the operation of the circuit of figure 1, it is considered that the circuit operates under periodic regime.
To charge the capacitors Cj, j e {1,2,..., n+1}, (3), (10), (13), (20) of the figure 1 circuit, the power semiconductors MOSFET type with turn-on and turn-off capability, or equivalent with similar behavior, hereinafter referred as MOSFETs Ta (1A), di (4A), (14A) and Thi (8A) , (18A) are driven to the ON state and MOSFETs Tei (6A ), (16A), Tfi (7A) , (17A) to the OFF state. The diodes Db (2) Dci (5), (15) and Dgi (9), (19) are forward biased and conducting. In this situation the topology shown in Figure 1 becomes equivalent to the circuit shown in Figure 2, where MOSFETs Ta (1A), Tdi (4A) , (14A) and Thi (8A), (18A) , and diodes Db (2), Dci (5), (15) and Dgi (9), (19) are conducting. In this mode of operation the energy, previously delivered by capacitors Cj (3), (10), (13), (20), is re-stored by the constant voltage source VdC (H) (with the r internal resistance (21) , figure 2) through OSFETs Ta (1A), Tdi (4A) , . (14A) and Thi (8A), (18A), and diodes Db (2), Dci (5), (15) and Dgi (9), (19).
During the energy recharging (re-storage) of capacitors Cj (3),
(10) , (13), (20), the voltage vQ applied to the load (12), referenced to ground, is a residual voltage of conducting MOSFETs Thi (8A), (18A) and diodes Dgi (9), (19) being approximately zero.
The internal resistance (21) from constant voltage source
(11) , together with the voltage drop across the conducting MOSFETs Ta (1A), Tdi (4A), (14A) and Thi (8A), (18A) and the eguivalent series resistance of capacitors Cj (3), (10), (13), (20) limit the capacitor recharging currents ilr i2, in,
Figure imgf000007_0001
±2 = c2 + Ϊ3, (ID
(III) i-n+l — -lc(n+l) (IV)
In the capacitors Cj (3), (10), (13), (20) recharging process, the recharging current depends on the voltage variation AvCj of the capacitor j (intended to be small vCj∞Vdc) and on recharge time At:
<, -c,-£ (V)
This current can be high in the transient regime, especially during the operating initial instants, a current limiter being necessary. During the recharging of the capacitors, the recharging time constant is cj - ^ j (VI ) where Rtj is the total series equivalent resistance of the circuit. Since Rtj includes the internal resistance of the source, the equivalent voltage drop of the conducting power semiconductors and the equivalent series resistance of the capacitors, the value of xCj can be very low, to easily obtain operating frequencies above tens of kHz.
One method to limit the value of the recharging currents (especially during the first charging process of the capacitors from zero to Vdc) is to use an impedance in series with the DC voltage source Vdc (11) . This impedance is short-circuited in steady state, to minimize power loss and to reduce recharging times. Alternatively, it can be used a constant voltage source (11) having soft voltage start to limit charging voltage rate on the capacitors (3), (10), (13), (20), thus preventing the damage of the power semiconductors during the process of capacitor recharging.
The second operating mode corresponds to the application of the voltage pulse into the load (12) . The sequence of application of this load (12) voltage pulse into is processor programmed by the user by setting the driving signals of the MOSFETs . Thus, the signals of the MOSFETs can be set to:
• apply only positive pulses into the load (unipolar pulses);
• apply only negative pulses into the load (unipolar pulses) ;
• apply positive and negative or negative and positive pulses to the load (bipolar pulses) .
To accomplish the first option (positive unipolar pulses) MOSFETs Tdi (4A), (14A) and Tfi (7A), (17A) are ON state driven, and the MOSFETs Ta (1A) , Tei (6A) (16A) and Thi (8A), (18A) are OFF state driven. Thus, to apply positive voltage pulses to the load (12), the circuit of Figure 1 a s sumes the topology of Figure 3, where the MOSFETs Tdi (4A), (14A) and Tfi (7A) , (17A) are conducting.
During positive pulse mode operation, all capacitors Cj (3) , (10), (13), (20) (except the capacitor C(n+i) (20) because it is not used in this mode) are series connected and the open circuit voltage in the load (12), is
Figure imgf000009_0001
assuming that capacitors (3), (10), (13), are all charged at Vac voltage value, and null residual voltage drops. To apply negative unipolar voltage pulses to the load (12) MOSFETs Tei (6A), (16A) and Thi (8A) , (18A) are ON state driven and MOSFETs Ta (1A.), Tdi (4A) , (14A) and Tfi (7A) , (17A) are OFF state driven. Then, the circuit of Figure 1, for negative pulses assumes the topology shown in Figure 4, where the MOSFETs Tei (6A), (16A) and Thi (8A) , (18A) are conducting.
During this period, the capacitors Cj, (10) (13) (20) (with the exception of the capacitor C\ (3) , as it is not used in this mode) are series connected and the open circuit voltage in the load (12), is
Figure imgf000009_0002
assuming null residual voltage drops and capacitors (10), (13), (20) all charged at the Vdc voltage.
According to the previously described and looking into Figure 1, the number of capacitors Cj is bigger by one unit regarding the number of modules of power semiconductors (n) required to generate the voltage nVdc. When applying positive pulses, capacitor Cn+i (20) does not contribute to the process of application of voltage to the load, while for applying negative pulses, the capacitor Ci (3) does not contribute also. The generation of bipolar pulses is obtained using the above described, now including both the driving signals for the positive pulse and for the negative pulse. The sequence in which the MOSFETs are turned ON and OFF depends on the pulse type. To apply negative followed by positive pulses to the load (12), first MOSFETs Tei ( 6A ) , (16A) and Thi (8A), (18A) are ON state driven and MOSFETs Ta (1A), Tdi ( 4A ) , (14A) and Tfi (7A), (17A) are OFF state driven, followed by MOSFETs Tdi (4A), (14A) and Tfi (7A), (17A) being ON state driven and MOSFETs Ta (1A) , Tei (6A) (16A) and Thi (8A), (18A) being OFF state driven.
These conditions however depend on:
• the physical characteristics of components;
• the circuit operating frequency;
• the capacitors charging time is considerably higher than the discharging time, therefore, the MOSFETs Tei <6A), (16A) and fi (7A), (17A) should operate with a small duty cycle while MOSFETs Ta (1A), Tdi (4A), (14A) and Thi (8A), (18A) should operate with high duty cycle.
When applying the negative pulse, the capacitors (10) , (13) , (20), are not short-circuited by MOSFETs Tei (6A), (16A) and Thi (8A), (18A) because MOSFETs Tdi (4A) , (14A) and Tfi (7A) , (17A), are OFF state driven and diodes Dgi (9), (19) are reverse biased. Likewise, regarding the positive pulse, capacitors (3), (10), (13) are not short-circuited through MOSFETs Tdi (4A) , (14A) and Tfi (7A), (17A), since MOSFETs Tei (6A), (16A) and Thi (8A), (18A) are OFF state driven and diodes Dci (5), (15) are reverse biased.
The MOSFET Ta (1A) is OFF state driven during the second mode of operation, shuting down the voltage source Vdc current, i.e., all the energy for the pulses is supplied entirely by capacitors (3), (10), (13), (20). Also, the reverse biased diode Db (2) prevents the capacitor Ci discharge (3) . The circuit of Figure 1 requires MOSFET gate driving circuits operating at floating potentials. This fact requires all the MOSFET gate driving circuits being insulated from the ground potential. Since each controlled semiconductor in all the generator modules of Figure 1 is at a high and floating potential, the driving signals of the OSFETs are transmitted using optical fibers in order to guarantee the galvanic electrical insulation of each circuit. Similarly, the power supply for each semiconductor driving circuit is generated using galvanic insulation. The control system for driving the MOSFETs has to drive them all synchronously, except Tdl (4A) , Thi (8A) and Tfn (17A) (in this example) . MOSFETs Tdi (4A) and Tfn (17A) do not contribute to establish a zero voltage either into capacitive loads, after the negative pulse, or in establishing a zero average voltage value into inductive loads, after the positive pulse. Also the semiconductor Thi (8A) does not contribute to establish a zero average voltage value in inductive loads, after negative pulse. The topology of Figure 1 has the ability to handle capacitive loads, as is the case of plasma or gas applications where it is required to establish a zero voltage in the load after the pulse application. After applying the positive pulse, it is necessary to establish a near zero voltage at the load (12) . This is achieved by ON state driving MOSFETs Thi (8A) , (18A) , as can be seen in Figure 5.
After the negative pulse, to establish a zero voltage at the load, ON state driven MOSFETs Tdi (4A), (14A) (except Tdi (4A) ) , Tfn (17A) , are used together with diodes DCi (5) , (15) (except Dci (5)) and anti-parallel diodes (8B) and (6B), as can be seen in Figure 6. After the negative pulse, a zero voltage at the load can also be established using MOSFETs Tdi (4A) , (14A) , and diodes Dci (5), (15) and capacitors (3) and (20), as shown in figure 17. The use of MOSFET Ta (1A) (OFF state driven during the capacitors discharge) is intended to disconnect the constant voltage source Vdc (11) from the circuit, during the discharge of the capacitors, preventing the constant voltage supply Vdc (11) to withstand the high current pulse, therefore all the pulse energy is stored in capacitors Cj (3), (10) (13) (20).
The circuit of Figure 1 can also supply inductive type loads, or with pulse transformers to raise the voltage level (with zero average value) applied to the load (12) , by using the diodes conduction after applying positive or negative pulses.
Thus, when applying positive pulses into an inductive load, considering the current with the direction specified in Figure 3, the zero average voltage in the load is accomplished by applying the negative voltage according to the loop constituted by diodes (8B) , (18B) , (6B) and (16B) and the capacitors C2 (10) to Cn+i (20), as shown in Figure 7.
During this period, the load (12) is subject to a symmetrical voltage with amplitude equal to the amplitude of a negative pulse. This means that two pulses with equal amplitudes are applied to the load (12), but with symmetrical polarities. However the circuit of Figure 1 provides an alternative to establish zero average voltages into the load, using the antiparallel diodes (8B) and (6B) of the MOSFE s Thi and Tei, ON state driven MOSFE s Tdi (4A) , (14A) (except Tdi (4A)) and only Tfn (17A), and diodes Dci (5), (15) (except Dci (5)) and capacitor C2 (10), as shown in figure 8.
In this discussed alternative, it is chosen the capacitor (capacitor (10) in the case presented) to recover the energy of the inductive load. Similarly, the application of negative pulses to an inductive load, considering the current direction specified in Figure 4, the the load zero voltage average value is accomplished by applying a positive voltage accordingly to the loop including the diodes (4B), (14B) , ( IB ) , (17B) and capacitors ¾ (3) to Cn (13), as shown in Figure 9.
In the same way, during this period the load is subjected to a symmetrical voltage with amplitude equalling the amplitude of the negative pulse. Yet the circuit of Figure 1 provides an alternative to establish a load voltage zero average value, after the negative pulse, using ON state driven MOSFETs Thi (8A), (18A) (except Thi (8A) ) and diodes Dgi (9), (19) (except Dgl (9)), MOSFET Tdi and Tfi anti-parallel diodes, respectively (4B) and (7B) and capacitor Ci (3), as shown in figure 10.
Likewise, the presented alternative allows choosing the capacitor (capacitor (3) in the presented case) that will recover the energy still in the inductive load.
As seen, the circuit of Figure 1 modules uses two power semiconductors in all the operating modes. Thus, for the charging mode MOSFETs Tdi (4A) , (14A) and Thi (8A) , (18A) are used; for positive pulse MOSFETs Tdi (4A), (14A) and Tfi (7A) , (17A) are driven ON; and for negative pulse MOSFETs Tei (6A), (16A) and Thi (8A), (18A) are used. Thus, it is clear that MOSFETs Tdi (4A) , (14A) and Thi (8A), (18A) operate in the charging and load (12) positive and negative pulse respectively, which requires MOSFETs with. higher ratings.
Marx type generators are limited by the ratio between the stored energy in the capacitors Cj (3), (10), (13), (20) and the energy delivered to the load (12) during the pulse. During the pulse time into the load, the voltage on the capacitors C (3), (10) (13) (20) might not decrease to values that could result in a significant decrease of the pulse voltage. One way to achieve this, considering the energy stored in the capacitors, given as:
E, capacitors (ix) where vc is the voltage in each of the n capacitors that contribute to the pulse (positive and/or negative), is to make the stored energy 50 to 100 times greater than the energy of the pulse voltage:
= nVdci0td (X) where td is the pulse duration time and o the pulse current,
assuming that the load (12) is resistive and capacitors Cj (3), (10) (13) (20) are all charged at the Vdc voltage.
This solution has the disadvantage of increasing the volume and cost of the generator.
For resistive loads, the voltage pulse decreases exponentially according to
Figure imgf000014_0001
where Ceq is the equivalent capacitance of the series connected capacitors Cj (3), (10), (13), (20), and Req is the equivalent resistance of the circuit in this mode of operation.
In cases where the pulse energy has the order of magnitude of the stored energy in the capacitors Cj (3), (10), (13), (20), the pulse no longer presents a near rectangular shape, and by the pulse end the voltage into the capacitors contributing to the the pulse Cj (3), (10), (13) decreases significantly, as shown in figure 11.
Figure 12 shows an innovative topology to make the correction of the negative and/or positive pulse voltage decay without increasing the capacitance of capacitors Cj (3) , (10) , (13) , (20) . Taking into account the modularity of the bipolar Marx generator circuit shown in Figure 1 and without losing this valuable characteristic, one or more modules (p modules) , which are identical to the Marx based modules, are added to correct the pulse voltage decay. Each of the p correction modules comprises four MOSFETs Td(n+p) (24A) , Te(n+P> (26A) , Tf(n+p) (27A) , Th(n+p) (28A), two diodes Dc(n+p) (25) and Dg(n+p) (29) and capacitors C(n+ ) (30) and C(n+i) (20) to correct the negative and positive pulses voltage decay respectively, being the latter capacitor (20) shared with module n. The p modules differ from Marx modules only in the process of driving the MOSFETs. The topology contains an output filter coil Lf (31) and capacitor Cf (32) to smooth the plateau of the output voltage.
The circuit of Figure 12 has essentially two modes of operation corresponding to the charge of the capacitors (3), (10), (13), (20) and (30) and to the application of high voltage pulse into the load. Said capacitors (3), (10) (13) (20) and (30) are charged using the ON state driven MOSFETs Ta (1A) , Tdi (4A), (14A), (24A) and Thi (8A) (18A), (28A) and diodes Db (2) Dci (5), (15), (25) and Dgi (9), (19), (29), as shown in figure 13.
The second mode of operation corresponds to the application of high voltage pulse in the load (12) . Thus, considering initially the positive pulse (without correction), MOSFETs Tdi (4A), (14A), (24A) and Tfi (7A) , (17A) , (27A) (except Tfn (17A) ) are ON state driven and MOSFETs Ta (1A) , Tei (6A), (16A) , (26A) and Thi (8A) , (18A) , (28A) , are OFF state driven as shown in figure 14. When correction is not required, capacitor Cn+i (20) is by-passed by diode Dcn (15) .
To apply a negative pulse into the load (12), MOSFETs Tei (6A) , (16A), (26A) (except Te (n+p) (26A) ) and Thi (8A) , (18A) , (28A) are ON state driven and MOSFETs Ta (1A), Tdi (4A) , (14A) , (24A) and Tfi (7a) , (17A) , (27A) are OFF state driven, as shown in figure 15. When the correction module is not operating, the capacitor C(n+P) (30) is by-passed by diode Dg(n+P) (29) .
The driving signals for MOSFETs Te(n+p) (26A) and Tfn (17A) are obtained using a closed loop hysteretic control of the average voltage. The error value between the output voltage and the reference voltage is integrated (averaged) giving a triangular waveform which is compared with an hysteresis band of the comparator, which generates the driving signals to the MOSFETs (17A) and (26A) of the correction modules as in figure 16. The positive pulse with correction is implemented accordingly with Figure 14. When the output voltage starts to decrease from its initial value, the hysteresis voltage controller sets to drive ON the semiconductor MOSFETs Tfn (17A), thus reducing the error between the voltage output and the reference voltage by connecting in series the capacitor Cn+i (20) with the capacitors (3), (10) and (13) of the Marx generator, as can be seen in Figure 14, in the dashed line.
The negative pulse with correction is carried out accordingly to Figure 15. When the output voltage starts to be higher than its initial value, the hysteresis voltage controller reduces the error between the output voltage and the reference voltage by modulating the semiconductor Te{n+P) (26A), which connects the capacitor C(n+p) (30) in series with the capacitors (10), (13) and (20) of the Marx generator in accordance with figure 15, in the dashed line.
The correction generates a pulse width modulation voltage waveform, which is superimposed to the waveform of the uncorrected output voltage, requiring a filter with coil Lf (31) and capacitor Cf (32) to smooth the waveform output voltage. The absolut value of the total output voltage equals
approximately n times the voltage of each module, i.e., the constant voltage source, VdC (11) . Description of the drawings
Figure 1 shows the electrical circuit concept of the modular high-voltage bipolar pulse generator, based on the Marx type generator, with n modules, using capacitors (3), (10), (13),
(20) and MOSFETs (1A) , (4A) , (6A), (7A) , (8A) , (14A), (16A), (17A), (18A), (24A), (26A) , (27A) , (28A) and diodes (IB), (4B), (6B), (7B), (8B), (14B), (16B) , (17B), (18B), (2), (5), (9), (15), (19), (24B) , (25), (26B) , (27B) , (28B) , (29), a constant voltage power supply (11), a power supply internal resistance
(21) and the load (12) . It also shows diodes (29), and capacitors (30) and (20), capacitor (32) and the filter coil Lf (31) .
Figure 2 shows the charging loop of capacitors (3), (10), (13), (20) from the constant voltage power supply (11) and MOSFETs (1A), (4A), (8A), (14A), (18A), and diodes (2), (5), (9), (15), (19), (IB), (4B) , (8B) and (18B), the load (12), and the power supply internal resistance (21) .
Figure 3 shows the positive pulse operating mode, connecting capacitors (3), (10), (13) in series with the load (12) through MOSFETs (4A), (7A) , (14A), (17A) and diodes (4B), (7B) , (14B), (17B) .
Figure 4 shows the negative pulse operating mode, connecting capacitors (10), (13), (20) in series with the load (12) through MOSFETs (6A), (8A) , (16A), (18A) and diodes (6B), (8B) , (16B), (18B). Figure 5 shows the discharging mode for the load capacitors (12) after the positive pulse, through MOSFETs (8A) , (18A), and diodes (9), (19), (8B) , (18B) .
Figure 6 shows the discharging mode for the load capacitors (12) after the negative pulse, through MOSFETs (14A) , (17A) and diodes (8B) , (6B), (14B), (17B).
Figure 7 shows the path to establish the zero average voltage mode into inductive type loads (12), after the positive pulse, applying a voltage of the same amplitude as the pulse but with symmetrical polarity, through the diodes (8B) , (6B), (18B), (16B) and capacitors (10), (13), (20).
Figure 8 shows the path to establish the zero average voltage mode into inductive type loads (12), after the positive pulse, with a voltage having the amplitude of a cell and symmetrical polarity, through the MOSFETs (14A), (17A) and diodes (8B) , (6B), (14B), (17B) and capacitor (10).
Figure 9 shows the path to establish the zero average voltage mode into inductive type loads (12) , after the negative pulse, with a voltage of the same amplitude as the pulse but with symmetrical polarity, through the diodes (4B) , (7B) , (14B), (17B) and capacitors (3), (10), (13).
Figure 10 shows the path to establish the zero average voltage mode into inductive type loads (12) , after the negative pulse, with a voltage having the amplitude of a cell and symmetrical polarity, through the MOSFET (18A) and diodes (4B), (7B) , (18B) , (19) and capacitor (3) . Figure 11 shows the circuit of figure 1, operating with 4 cells, with a voltage Vdc=100V and a resistive load of 15 Ω. The primary Y-axis, identified as v0(V), refers to the output voltage, expressed in Volt; the secondary Y-axis, identified as i0(A), refers to the output current, expressed in Ampere; the X-axis, identified as t(ps), refers to time, expressed in μ≤, for a scale of 5μ≤ per division. The curves (a) and (b) represent the load voltage (lOOV/div) and the load current (lOA/div) respectively, where it is shown that the pulses exhibit a voltage decay of about 150V with pulse widths of about 10 s.
Figure 12 shows the electrical circuit concept of the Marx type high voltage bipolar pulse generator, with unipolar/bipolar pulse voltage decay correction circuit, using n+p modules, and capacitors (3), (10), (13), (20), (30) and MOSFETs (1A) , (4A), (6A), (7A), (8A), (14A), (16A), (17A) , (18A) , (24A) , (26A) , (27A), (28A) and diodes (IB), (4B) , (6B), (7B), (8B), (14B), (16B), (17B), (18B), (24B) , (26B) , (27B) , (28B) , (2), (5), (9), (15), (19), (25), (29) one constant voltage power supply (11), power supply internal resistance (21) and filter with coil f (31) and capacitor Cf (32) and load (12) .
Figure 13 shows the charging loop for the capacitors (3) , (10) ,
(13), (20), (30) through the constant voltage power supply (11), MOSFETs (1A), (4A), (8A), (14A), (18A), (24A) , (28A) , power supply internal resistance (21) and diodes (IB), (4B), (8B) ,
(14B), (18B), (24B), (28B) , (2), (5), (9), (15), (19), (25), (29), filter with coil Lf (31) and capacitor Cf (32) and load (12) . Figure 14 shows the positive pulse mode, without correction, connecting capacitors (3), (10), (13) in series with the load (12) through MOSFETs (4A) , (7A) , (14A) , (24A) , (27A) and diode (15) . The positive pulse with correction is generated by driving ON the MOSFET Tfn (17A) in order to reduce the error between the output voltage and the reference voltage, connecting in series capacitor Cn+i (20) with capacitors (3), (10), (13), in the dashed line, and filter with coil Lf (31) and capacitor Cf (32) .
Figure 15 shows the negative pulse mode, without correction, connecting capacitors (10), (13), (20) in series with the load (12) through MOSFETs (6A), (8A), (16A), (18A), (28A) and diode (29) . The negative pulse with correction is generated by driving ON the MOSFET Te(n+P) (26A) in order to reduce the error between the output voltage and the reference voltage, connecting in series capacitor Cn+P (30) with capacitors (10), (13), (20), in the dashed line, and filter with coil Lf (31) and capacitor Cf (32) .
Figure 16 shows the diagram of the hysteretic voltage control system. The error value between the output voltage and the reference voltage is integrated (average value) resulting in a triangular wave that is compared with a hysteretic window in the comparator, which generates the driving signals for the MOSFETs Tfn (17A) and Te(n+P) (26A) .
Figure 17 shows the discharging mode of the load (12) capacitors after the negative pulse through MOSFETs Tdi (4A) , (14A) , diodes Dei (5), (15) and capacitors (3) and (20). References
[1] M. P. J Gaudreau, T. Hawkey, J. Petry and M. Kempkes, "Pulsed Power systems for Food and Wastewater processing", in Twenty Third International Power Modulator Symposium, Rancho Mirage, CA June 1998.
[2] S. Y. Tseng, T. F . Wu, S. S. Chen and M. W. Wu, "A Combined Wide and Narrow Pulse Generator for Food Processing Microbes", in 36th IEEE Annual Power Electronics Specialists Conference, pp. 375 - 381, June 2005. [3] C. Wang, Q. H. Zhang and C. Streaker, "A 12 kV solid state high voltage pulse generator for a bench top PEF machine", in IEEE Power Electronics and Motion Control Conference, 15-18 August, Beijing, China, 2000, vol. 3, pp. 1347-1352.
[4] S. V. G. Vardigans and D. de Cogan, "A Bipolar Pulse Tester for Semiconductor Devices", in J. Phys. E: Sci. Instrum. , Vol. 19, pp. 1016-1019, 1986.
[5] J. H. Kim, I. W. Jeong, H. J. Ryoo, S. S. Kim and G. H. Rim, "Semiconductor switch based fast high voltage pulse generators", in 14th Pulsed Power Conference, 15-18 June, 2003, vol. 1, pp. 665-668.
[6] J. H. Kim, S. C. Lee, B. K. Lee and S. V. Shenderey, "A high voltage bi-polar pulse generator using push-pull inverter", in IEE Industrial Electronics Society Conference, 2-6 November, Virginia US, 2003, vol. 1, pp. 102-106. [7] M. Petkovsek, P. Zajec, J. Nastran and D. Voncina, "Multilevel bipolar high voltage pulse source - Interlock dead time reduction", in EUROCON-Computer as a Tool, 2003, 22-24 September Slovenia, vol. 2, pp. 240-243.
[8] L. M. Redondo, H. Canacsinh and J. Fernando Silva, "Generalized Solid-State Marx Modulator Topology", in IEEE Transactions on Dielectrics and Electrical Insulation, Vol. 1 No. 4, pp. 1037-1042.

Claims

1. Modular generator for bipolar or unipolar pulses with correction of voltage decay integrated in power semicondutors modules, being the rectangular bipolar pulses with positive and negative voltage or unipolar pulses with positive voltage or negative voltage, at high frequency and high amplitude, using n+p equal modules, where n and p are greater than or equal to one, based on MOSFETs (4A) , (6A), (7A) , (8A) and diodes (4B) , (5), (6B) , (7B), (8B) and (9), characterized in that it contains p modules, each with MOSFETs (24A) , (26A) , (27A) , (28A) and diodes (24B) , (25), (26B) , (27B) , (28B) , (29), associated with coil Lf (31) and a capacitor Cf (32) making the correction of the voltage decay of the bipolar or unipolar pulses.
2. Process for the correction of the voltage decay integrated in modules of power semiconductors for the modular generator of bipolar pulses, as defined in claim 1, characterized in that it switches on and off the MOSFET (26A) , during the negative pulse, and switches on and off the MOSFET (17A) , during the positive pulse, obtaining a maximum module output voltage equal to n times the constant voltage power supply, Vdc (11) .
3. Process for the correction of the voltage decay integrated in modules of power semiconductors, according to the previous claim, characterized in that it generates negative pulses using MOSFETs (6A), (8A) , (16A) , (18A), (28A) ON state driven, and conducting non controlled power semiconductor (29), and capacitors (10), (13) and (20), being the correction of the voltage decay in the negative voltage pulses made by high frequency switching of MOSFETs (26A) of the p modules and capacitors (30), correcting to zero the average value of the error between the voltage plateau and the pulse voltage.
4. Process for the correction of the voltage decay integrated in modules of power semiconductors, according to the previous claims, characterized in that it generates positive pulses using MOSFETs (4A), (7A) , (14A), (24A) , (27A) ON state driven, and conducting non controlled power semiconductor (15), ON state driven and capacitors (3), (10) and (13), being the correction of the voltage decay in the positive voltage pulses made by high frequency switching of MOSFETs (17A) of the p modules and capacitors (20), correcting to zero the average value of the error between the voltage plateau and the pulse voltage.
5. Process for the correction of the voltage decay integrated in power semicondutors modules, according to the previous claims, characterized in that, after the positive pulse voltage, it supplies the coil Lf (31), and capacitor Cf (32) and inductive loads with a negative voltage with amplitude equalling the sum of the capacitor (10), (13), (20) and (30) voltages, using diodes (6B), (8B) , (16B) , (18B), (26B) and (28B) , and capacitors (10), (13), (20) and (30), or alternatively supplies a negative voltage with amplitude equal- to the capacitor (10) voltage, using ON state driven MOSFETs (14A), (24A) and (27A) and diodes (6B), (8B) and capacitor (10).
6. Process for the correction of the voltage decay integrated in power semicondutors modules, according to claims 3 to 5, characterized in that, after the negative pulse voltage, it supplies the filter with coil Lf (31) , capacitor Cf (32) and inductive loads with a positive voltage with amplitude equal to the sum of the capacitor (3), (10), (13) and (20) voltages, using diodes (4B), (7B) , (14B), (17B) , (24B) and (27B) , and capacitors (3), (10), (13) and (20), or alternatively supplies a positive voltage with amplitude equal to the capacitor (3) voltage, using ON state driven MOSFETs (18A) , (28A) and diodes ((19), (29), (4B) and (7B) and capacitor (3).
PCT/PT2014/000035 2013-05-28 2014-05-28 Modular generator for bipolar or unipolar pulses with correction of voltage decay integrated in power semiconductor modules WO2014193254A1 (en)

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