WO2014189396A1 - An ecological composite for manufacturing thermoinsulating panels for the building industry - Google Patents

An ecological composite for manufacturing thermoinsulating panels for the building industry Download PDF

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Publication number
WO2014189396A1
WO2014189396A1 PCT/PL2014/000054 PL2014000054W WO2014189396A1 WO 2014189396 A1 WO2014189396 A1 WO 2014189396A1 PL 2014000054 W PL2014000054 W PL 2014000054W WO 2014189396 A1 WO2014189396 A1 WO 2014189396A1
Authority
WO
WIPO (PCT)
Prior art keywords
weight
cellulose
thermoinsulating
manufacturing
panels
Prior art date
Application number
PCT/PL2014/000054
Other languages
French (fr)
Inventor
Wiesław GLANER
Original Assignee
Glaner Wiesław
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Glaner Wiesław filed Critical Glaner Wiesław
Publication of WO2014189396A1 publication Critical patent/WO2014189396A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/28Polysaccharides or derivatives thereof
    • C04B26/285Cellulose or derivatives thereof
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B2001/742Use of special materials; Materials having special structures or shape
    • E04B2001/746Recycled materials, e.g. made of used tires, bumpers or newspapers

Definitions

  • thermoinsulating panels for the building industry
  • the subject of the invention is an ecological composite for manufacturing thermoinsulating panels for the building industry, which are used to make internal insulation of brickwork and load-bearing walls of buildings, especially in places where a high level of microclimate hygiene in residential buildings is required.
  • thermoinsulating material is known from patent application SK 428-2003, which is designed for the insulation of external building structures from their internal side, based on cement, calcium hydroxide, perlite and cellulose fibres, along with the method of its production and manufacturing of panels.
  • the material consists of: 10.5 to 16.5% by weight of cement, 52.5 to 60% by weight of calcium hydroxide, 16.5 to 26.5% by weight of perlite and 1.5 to 10.5% by weight of cellulose fibres.
  • thermoinsulating building material used as thermoinsulating plaster to be laid on concrete, brick or stone wall, and for the manufacturing of prefabricated panels or blocks.
  • the material is based on perlite and cement, with burnt lime as a binder, and contains 57 to 60% by weight of perlite, 37 to 40% by weight of cement, 2 to 3% by weight of polymer and 0.2 to 0.3% of cellulose.
  • thermoinsulating building material is known from patent application BG104756A and contains 62 to 68% by weight of perlite, 30 to 35% by weight of cement, 2 to 3% by weight of polymer and 0.2 to 0.3% of cellulose.
  • Patent application JP4130038A shows a building material produced of inorganic wastes with an additive of spongy perlite forced into the cellulose fibres.
  • the material contains e.g. 48% cement, 43% siliceous sand, 10% by weight of clay, 5% by weight of cellulose fibres, 1% by weight of spongy perlite and 30% by weight of water.
  • thermoinsulating plaster mix used for the insulation of new buildings and the renovation of historic facades.
  • the method involves efficient mixing in order to produce foam - 20.5 to 26.5 parts by weight of CEM I 42.5 R cement, 8.8 to 14.8 parts by weight of hydrated lime in loose form, 43.8 to 49.8 parts by weight of dried quartz sand with granularity of 0.0 to 0.075 mm, 11.7 to 17.7 parts by weight of EP 150 expanded perlite with an average bulk density of 150.0 g/cm 3 , up to 5.9 parts by weight of vinyl copolymer in loose form, up to 4.9 parts by weight of thickening and fluffing additives.
  • thermoinsulating panels for the building industry is characterised in that it contains 50 to 70% by weight of cellulose and 20 to 40% by weight of expanded perlite, with respect to dry matter.
  • the composite consists of 60 to70 % by weight of cellulose and 30 to 40% by weight of expanded perlite, with respect to dry matter.
  • the composite consists of 60% by weight of cellulose and 40% by weight of expanded perlite, with respect to dry matter.
  • industrial cellulose is acquired from waste paper, newspaper and cardboard packaging.
  • Panels made of the composite according to the invention are used to replace polystyrene foam and/or mineral wool insulation wherever there is no possibility to make external insulation, e.g. on facades of buildings falling within conservation regulations.
  • the thermal conductivity coefficient for cellulose fibres ranges from up 0.036 to 0.042 W/(m-K), and thus it is comparable with the thermal conductivity coefficient for mineral wool or polystyrene foam. Panels made of the composite fit perfectly into the ecological building trend.
  • raw material (waste paper, newspaper and cardboard packaging) in the amount of 60% by weight, containing cellulose, is soaked in tubs containing water at an ambient temperature.
  • Powdered expanded perlite in the amount of 40% by weight (with respect to dry matter) is added to the water cellulose pulp.
  • the panel moulds are filled with the composite and placed within a mechanical press moulding, preferably under a hydraulic press, until the specified density is obtained. This is followed by forced drying in drying chambers to reach a humidity level of 8% up to 15%.
  • Ready panel contains 60% by weight of cellulose and 40% by weight of perlite.
  • a 60 mm-thick insulation layer guarantees an overall heat-transfer coefficient (U) from 0.040 to 0.055 W/(m 2 -K).
  • raw material in the amount of 70% by weight, containing cellulose
  • tubs containing water at an ambient temperature containing water
  • Powdered expanded perlite in the amount of 30% by weight (with respect to dry matter) is added to the water cellulose pulp.
  • the panel moulds are filled with the composite and placed within a mechanical press moulding, preferably under a hydraulic press, until the specified density is obtained. This is followed by forced drying in drying chambers to reach a humidity level of 8% up to 15%.
  • Ready panel contains 70% by weight of cellulose and 30%> by weight of perlite.
  • a 60 mm-thick insulation layer guarantees an overall heat-transfer coefficient (U) from 0.040 to 0.055 W/(m 2 -K).

Abstract

An ecological composite for manufacturing thermoinsulating panels for the building industry, which contains 50 to 70% by weight of cellulose and 20 to 40% by weight of expanded perlite, with respect to dry matter. Preferably, the composite consists of 60% by weight of cellulose and 40% by weight of expanded perlite, with respect to dry matter. For the purposes of composite manufacturing according to the invention, industrial cellulose is acquired from waste paper, newspaper and cardboard packaging.

Description

An ecological composite for manufacturing thermoinsulating panels for the building industry
The subject of the invention is an ecological composite for manufacturing thermoinsulating panels for the building industry, which are used to make internal insulation of brickwork and load-bearing walls of buildings, especially in places where a high level of microclimate hygiene in residential buildings is required.
A thermoinsulating material is known from patent application SK 428-2003, which is designed for the insulation of external building structures from their internal side, based on cement, calcium hydroxide, perlite and cellulose fibres, along with the method of its production and manufacturing of panels. The material consists of: 10.5 to 16.5% by weight of cement, 52.5 to 60% by weight of calcium hydroxide, 16.5 to 26.5% by weight of perlite and 1.5 to 10.5% by weight of cellulose fibres.
Also known from patent application BG105813A are
thermoinsulating building material used as thermoinsulating plaster to be laid on concrete, brick or stone wall, and for the manufacturing of prefabricated panels or blocks. The material is based on perlite and cement, with burnt lime as a binder, and contains 57 to 60% by weight of perlite, 37 to 40% by weight of cement, 2 to 3% by weight of polymer and 0.2 to 0.3% of cellulose.
A thermoinsulating building material is known from patent application BG104756A and contains 62 to 68% by weight of perlite, 30 to 35% by weight of cement, 2 to 3% by weight of polymer and 0.2 to 0.3% of cellulose.
Patent application JP4130038A shows a building material produced of inorganic wastes with an additive of spongy perlite forced into the cellulose fibres. The material contains e.g. 48% cement, 43% siliceous sand, 10% by weight of clay, 5% by weight of cellulose fibres, 1% by weight of spongy perlite and 30% by weight of water.
Also known from patent specification PL 199618 Bl is a method of manufacturing a thermoinsulating plaster mix used for the insulation of new buildings and the renovation of historic facades. The method involves efficient mixing in order to produce foam - 20.5 to 26.5 parts by weight of CEM I 42.5 R cement, 8.8 to 14.8 parts by weight of hydrated lime in loose form, 43.8 to 49.8 parts by weight of dried quartz sand with granularity of 0.0 to 0.075 mm, 11.7 to 17.7 parts by weight of EP 150 expanded perlite with an average bulk density of 150.0 g/cm3, up to 5.9 parts by weight of vinyl copolymer in loose form, up to 4.9 parts by weight of thickening and fluffing additives.
According to the invention, the ecological composite for
manufacturing thermoinsulating panels for the building industry is characterised in that it contains 50 to 70% by weight of cellulose and 20 to 40% by weight of expanded perlite, with respect to dry matter.
Preferably, the composite consists of 60 to70 % by weight of cellulose and 30 to 40% by weight of expanded perlite, with respect to dry matter. Preferably, the composite consists of 60% by weight of cellulose and 40% by weight of expanded perlite, with respect to dry matter.
For the purposes of composite manufacturing according to the invention, industrial cellulose is acquired from waste paper, newspaper and cardboard packaging. Panels made of the composite according to the invention are used to replace polystyrene foam and/or mineral wool insulation wherever there is no possibility to make external insulation, e.g. on facades of buildings falling within conservation regulations. The thermal conductivity coefficient for cellulose fibres ranges from up 0.036 to 0.042 W/(m-K), and thus it is comparable with the thermal conductivity coefficient for mineral wool or polystyrene foam. Panels made of the composite fit perfectly into the ecological building trend.
Example embodiments of the invention
According to an example embodiment of the invention, raw material (waste paper, newspaper and cardboard packaging) in the amount of 60% by weight, containing cellulose, is soaked in tubs containing water at an ambient temperature. Powdered expanded perlite in the amount of 40% by weight (with respect to dry matter) is added to the water cellulose pulp. After mixing, the panel moulds are filled with the composite and placed within a mechanical press moulding, preferably under a hydraulic press, until the specified density is obtained. This is followed by forced drying in drying chambers to reach a humidity level of 8% up to 15%. Ready panel contains 60% by weight of cellulose and 40% by weight of perlite. A 60 mm-thick insulation layer guarantees an overall heat-transfer coefficient (U) from 0.040 to 0.055 W/(m2-K).
In another example embodiment of the invention, raw material (waste paper, newspaper and cardboard packaging) in the amount of 70% by weight, containing cellulose, is soaked in tubs containing water at an ambient temperature. Powdered expanded perlite in the amount of 30% by weight (with respect to dry matter) is added to the water cellulose pulp. After mixing, the panel moulds are filled with the composite and placed within a mechanical press moulding, preferably under a hydraulic press, until the specified density is obtained. This is followed by forced drying in drying chambers to reach a humidity level of 8% up to 15%. Ready panel contains 70% by weight of cellulose and 30%> by weight of perlite. A 60 mm-thick insulation layer guarantees an overall heat-transfer coefficient (U) from 0.040 to 0.055 W/(m2-K).

Claims

Claims
1. An ecological composite for manufacturing thermoinsulating panels for the building industry, characterised in that it contains 50 to 70% by weight of cellulose and 20 to 40% by weight of expanded perlite, with respect to dry matter.
2. The composite according to claim 1, characterised in that it consists of 60 to 70 % by weight of cellulose and 30 to 40% by weight of expanded perlite, with respect to dry matter.
3. The composite according to claim 1 or 2, characterised in that it consists of 60%) by weight of cellulose and 40%) by weight of expanded perlite, with respect to dry matter.
PCT/PL2014/000054 2013-05-20 2014-05-19 An ecological composite for manufacturing thermoinsulating panels for the building industry WO2014189396A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
PL40396713A PL403967A1 (en) 2013-05-20 2013-05-20 Ecological composite for the production of insulation panels for the building industry
PLP.403967 2013-05-20

Publications (1)

Publication Number Publication Date
WO2014189396A1 true WO2014189396A1 (en) 2014-11-27

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/PL2014/000054 WO2014189396A1 (en) 2013-05-20 2014-05-19 An ecological composite for manufacturing thermoinsulating panels for the building industry

Country Status (2)

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PL (1) PL403967A1 (en)
WO (1) WO2014189396A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE1850163A1 (en) * 2017-10-25 2019-04-26 Haeffner Gmbh & Co Kg Ammonium-free thermal insulation

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL7104004A (en) * 1970-03-27 1971-09-29
FR2476637A1 (en) * 1980-02-22 1981-08-28 Grefco NON-COMPACT THERMAL INSULATION MATERIAL
JPH04130038A (en) 1990-09-19 1992-05-01 Kubota Corp Production of inorganic extruded building material
DE19852378A1 (en) * 1998-11-13 2000-05-31 Perlite Gmbh New insulating material, e.g. for cavity walls, comprises wood fibers and expanded perlite grains
BG104756A (en) 2000-09-12 2001-10-31 "Денеб" Ад Heat insulation building material
BG105813A (en) 2001-08-10 2003-03-31 Денеб Ад Heat insulation building material
SK4282003A3 (en) 2003-04-07 2005-05-05 Ústav Stavebníctva A Architektúry Sav Building thermal insulation material to outer building constructions from inside, method of its production and application method
PL199618B1 (en) 2005-05-23 2008-10-31 J P Pilch Spo & Lstrok Ka Z Og Method for the manufacture of heat-insulating plaster mass
WO2010144969A1 (en) * 2009-06-19 2010-12-23 Eze Board Australia Pty Ltd Production of perlite and fiber based composite panel board

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL7104004A (en) * 1970-03-27 1971-09-29
FR2476637A1 (en) * 1980-02-22 1981-08-28 Grefco NON-COMPACT THERMAL INSULATION MATERIAL
JPH04130038A (en) 1990-09-19 1992-05-01 Kubota Corp Production of inorganic extruded building material
DE19852378A1 (en) * 1998-11-13 2000-05-31 Perlite Gmbh New insulating material, e.g. for cavity walls, comprises wood fibers and expanded perlite grains
BG104756A (en) 2000-09-12 2001-10-31 "Денеб" Ад Heat insulation building material
BG105813A (en) 2001-08-10 2003-03-31 Денеб Ад Heat insulation building material
SK4282003A3 (en) 2003-04-07 2005-05-05 Ústav Stavebníctva A Architektúry Sav Building thermal insulation material to outer building constructions from inside, method of its production and application method
PL199618B1 (en) 2005-05-23 2008-10-31 J P Pilch Spo & Lstrok Ka Z Og Method for the manufacture of heat-insulating plaster mass
WO2010144969A1 (en) * 2009-06-19 2010-12-23 Eze Board Australia Pty Ltd Production of perlite and fiber based composite panel board

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE1850163A1 (en) * 2017-10-25 2019-04-26 Haeffner Gmbh & Co Kg Ammonium-free thermal insulation
AT16465U1 (en) * 2017-10-25 2019-10-15 Haeffner Gmbh & Co Kg Ammonium-free thermal insulation material

Also Published As

Publication number Publication date
PL403967A1 (en) 2014-11-24

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