WO2014157181A1 - Laminated polarizing plate for horizontal alignment liquid crystal display device and horizontal alignment liquid crystal display device - Google Patents
Laminated polarizing plate for horizontal alignment liquid crystal display device and horizontal alignment liquid crystal display device Download PDFInfo
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- WO2014157181A1 WO2014157181A1 PCT/JP2014/058243 JP2014058243W WO2014157181A1 WO 2014157181 A1 WO2014157181 A1 WO 2014157181A1 JP 2014058243 W JP2014058243 W JP 2014058243W WO 2014157181 A1 WO2014157181 A1 WO 2014157181A1
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- liquid crystal
- anisotropic layer
- polarizing plate
- display device
- horizontal alignment
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1343—Electrodes
- G02F1/134309—Electrodes characterised by their geometrical arrangement
- G02F1/134363—Electrodes characterised by their geometrical arrangement for applying an electric field parallel to the substrate, i.e. in-plane switching [IPS]
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
- G02F1/133634—Birefringent elements, e.g. for optical compensation the refractive index Nz perpendicular to the element surface being different from in-plane refractive indices Nx and Ny, e.g. biaxial or with normal optical axis
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F2413/00—Indexing scheme related to G02F1/13363, i.e. to birefringent elements, e.g. for optical compensation, characterised by the number, position, orientation or value of the compensation plates
- G02F2413/02—Number of plates being 2
Definitions
- the present invention relates to a laminated polarizing plate for a horizontal alignment type liquid crystal display device and a horizontal alignment type liquid crystal display device excellent in viewing angle characteristics.
- a horizontal alignment mode in which liquid crystal molecules in a liquid crystal cell are aligned in parallel with a substrate surface in an initial state
- Patent Document 1 When no voltage is applied, liquid crystal molecules are arranged in parallel to the substrate surface, and a black display can be obtained by arranging linearly polarizing plates orthogonally on both sides of the liquid crystal cell.
- a voltage is applied, the liquid crystal molecules rotate from the direction parallel to the substrate surface to the direction of the electric field, and as a result, a bright display is obtained.
- black display of a horizontal alignment type liquid crystal display device good black display can be obtained in the front visual field, but there is a problem that light leakage occurs in the oblique visual field and the contrast becomes low.
- An object of the present invention is to provide a laminated polarizing plate for a horizontal alignment type liquid crystal display device and a horizontal alignment type liquid crystal display device having excellent viewing angle characteristics.
- the present inventors have found that the object can be achieved by the following laminated polarizing plate for a horizontal alignment type liquid crystal display device and a horizontal alignment type liquid crystal display device using the same.
- the inventor has completed the present invention. That is, the present invention is as follows.
- a laminated polarizing plate for a horizontal alignment type liquid crystal display device in which at least a first polarizing plate, a first optically anisotropic layer, and a second optically anisotropic layer are laminated in this order.
- a laminated polarizing plate for a horizontal alignment type liquid crystal display device wherein the optically anisotropic layer and the second optically anisotropic layer satisfy the following [1].
- d1 is the thickness of the first optically anisotropic layer
- nx1 and ny1 are the main refractive index in the first optically anisotropic layer surface for light having a wavelength of 550 nm
- nx1 is the maximum main refractive index in the surface
- ny1 represents the main refractive index in the direction orthogonal to nx1
- nz1 is the main refractive index in the thickness direction for light having a wavelength of 550 nm
- Rth2 is the retardation in the thickness direction of the second optical anisotropic layer.
- Second optically anisotropic layer surface for light Nx2 is the main refractive index in the plane
- ny2 is the main refractive index in the direction perpendicular to nx2
- nz2 is the main refractive index in the thickness direction for light having a wavelength of 550 nm.
- a horizontal alignment type liquid crystal display in which at least a first polarizing plate, a first optical anisotropic layer, a second optical anisotropic layer, a horizontal alignment type liquid crystal cell, and a second polarizing plate are arranged in this order.
- a horizontal alignment type liquid crystal display device wherein the first optical anisotropic layer and the second optical anisotropic layer satisfy the following [1].
- Rth1 means a retardation value in the thickness direction of the first optically anisotropic layer.
- d1 is the thickness of the first optically anisotropic layer
- nx1 and ny1 are the main refractive index in the first optically anisotropic layer surface for light having a wavelength of 550 nm
- nx1 is the maximum main refractive index in the surface
- ny1 represents the main refractive index in the direction orthogonal to nx1
- nz1 is the main refractive index in the thickness direction for light having a wavelength of 550 nm
- Rth2 is the retardation in the thickness direction of the second optical anisotropic layer.
- Second optically anisotropic layer surface for light Nx2 is the main refractive index in the plane
- ny2 is the main refractive index in the direction perpendicular to nx2
- nz2 is the main refractive index in the thickness direction for light having a wavelength of 550 nm.
- the horizontal alignment type liquid crystal display device of the present invention has excellent viewing angle characteristics, bright display, and high contrast display in all directions.
- FIG. 6 is a schematic cross-sectional view of a horizontal alignment type liquid crystal display device used in Example 2.
- FIG. FIG. 6 is a plan view showing the angular relationship of each component of the horizontal alignment type liquid crystal display device used in Example 2. It is a figure which shows contrast ratio when the horizontal alignment type liquid crystal display device in Example 2 is seen from all directions. It is a figure which shows contrast ratio when the horizontal alignment type liquid crystal display device in Example 3 is seen from all directions. It is a figure which shows contrast ratio when the horizontal alignment type liquid crystal display device in Example 4 is seen from all directions.
- the laminated polarizing plate for a horizontal alignment type liquid crystal display device of the present invention is a laminated polarizing plate in which a first polarizing plate, a first optical anisotropic layer and a second optical anisotropic layer are laminated in this order.
- the driving method of the liquid crystal cell is not particularly limited, and is a passive matrix method used for STN-LCDs, an active matrix method using active electrodes such as TFT (Thin Film Transistor) electrodes, TFD (Thin Film Diode) electrodes, and a plasma addressing method. Any driving method may be used.
- the transparent substrate constituting the liquid crystal cell is not particularly limited as long as the liquid crystal material constituting the liquid crystal layer is aligned in a specific alignment direction.
- a transparent substrate having the property of aligning the liquid crystal itself a substrate itself lacking alignment ability, but a transparent substrate provided with an alignment film having the property of aligning liquid crystal, etc.
- ITO can be used for the electrode of a liquid crystal cell.
- the electrode can usually be provided on the surface of the transparent substrate with which the liquid crystal layer is in contact. When a substrate having an alignment film is used, it can be provided between the substrate and the alignment film.
- the material exhibiting liquid crystallinity for forming the liquid crystal layer is not particularly limited as long as it has a positive dielectric anisotropy, and various ordinary low-molecular liquid crystal substances and polymer liquid crystals capable of constituting various liquid crystal cells. Materials and mixtures thereof. Moreover, a pigment
- the horizontal alignment type liquid crystal display device of the present invention can be provided with other constituent members in addition to the constituent members described above.
- a color liquid crystal display device capable of performing multicolor or full color display with high color purity can be manufactured.
- the optically anisotropic layer used in the present invention will be described in order.
- the first optical anisotropic layer for example, a film made of an appropriate polymer such as a cyclic polyolefin such as polycarbonate or norbornene resin, polyvinyl alcohol, polystyrene, polymethyl methacrylate, polypropylene, other polyolefins, polyarylate, or polyamide.
- Examples thereof include a refractive film, an alignment film made of a liquid crystal material such as a liquid crystal polymer, and a film in which an alignment layer of the liquid crystal material is supported.
- the positive biaxial optically anisotropic layer has a relationship of nx> nz> ny as a refractive index.
- the negative biaxial optically anisotropic layer has a relationship of nx> ny> nz as a refractive index.
- the first optical anisotropic layer and the second optical anisotropic layer have a thickness of the first optical anisotropic layer d1, a maximum principal refractive index in the plane of the first optical anisotropic layer nx1, and
- the thickness of the second optical anisotropic layer is d2
- the maximum main refractive index in the plane of the second optical anisotropic layer is nx2
- the first optical anisotropic layer satisfies the following [2]
- the second optical anisotropic layer satisfies the following [3].
- [3] nz2> nx2 ny2
- Xd1 [nm]) is desirably in the range of 50 nm to 500 nm, preferably 80 nm to 480 nm, and more preferably 100 nm to 450 nm.
- the retardation value (Rth1) in the thickness direction of the first optically anisotropic layer is preferably 30 nm to 750 nm, more preferably 40 nm to 500 nm, still more preferably 50 nm to 200 nm. When outside the above range, a sufficient viewing angle improvement effect may not be obtained, or unnecessary coloring may occur when viewed from an oblique direction.
- r is an angle formed by the absorption axis of the first polarizing plate and the slow axis of the first optically anisotropic layer
- r is preferably in the range of 85 ° to 95 °
- the angle is more preferably 88 to 92 °, and still more preferably about 90 ° (orthogonal).
- the absorption axis of the first polarizing plate and the long roll of the first optically anisotropic layer are substantially orthogonal (the crossing angle is within 90 ° ⁇ 5 °, preferably within ⁇ 2 °).
- the slow axis of the first optical anisotropic layer is It is necessary to arrange in a direction perpendicular to the roll length direction. For that purpose, it is better to produce the first optically anisotropic layer by lateral uniaxial stretching or biaxial stretching.
- lateral uniaxial stretching or biaxial stretching In general, when manufactured by transverse uniaxial stretching or biaxial stretching, it is known that the refractive index relationship of the retardation film becomes negative biaxiality consisting of nx> ny> nz.
- the second optical anisotropic layer is preferably made of a homeotropically aligned liquid crystal film in which a liquid crystal material exhibiting positive uniaxiality is homeotropically aligned in a liquid crystal state and then fixed in alignment.
- selection of a liquid crystal material and an alignment substrate is extremely important for obtaining a liquid crystal film in which the homeotropic alignment of the liquid crystal material is fixed.
- the liquid crystal material used in the present invention contains at least a side chain type liquid crystalline polymer such as poly (meth) acrylate or polysiloxane as a main constituent component.
- the side chain type liquid crystal polymer used in the present invention preferably has a polymerizable oxetanyl group at the terminal. More specifically, the side chain obtained by homopolymerizing the (meth) acrylic moiety of the (meth) acrylic compound having an oxetanyl group represented by the formula (1) or copolymerizing with another (meth) acrylic compound.
- a preferred example is a liquid crystalline polymer material.
- R 1 represents hydrogen or a methyl group
- R 2 represents hydrogen, a methyl group or an ethyl group
- L 1 and L 2 are each independently a single bond, —O—, —O—CO.
- M represents formula (2), formula (3) or formula (4)
- n and m each independently represents an integer of 0 to 10.
- P1 and P2 each independently represent a group selected from formula (5)
- P3 represents a group selected from formula (6)
- L3 and L4 each independently represents a single bond. , —CH ⁇ CH—, —C ⁇ C—, —O—, —O—CO— or —CO—O—.
- the method for synthesizing these (meth) acrylic compounds having an oxetanyl group is not particularly limited, and can be synthesized by applying a method used in a general organic chemical synthesis method. For example, by combining a site having an oxetanyl group and a site having a (meth) acrylic group by means such as Williamson's ether synthesis or ester synthesis using a condensing agent, oxetanyl group and (meth) acrylic group 2 A (meth) acrylic compound having an oxetanyl group having two reactive functional groups can be synthesized.
- radical polymerization a (meth) acryl compound is dissolved in a solvent such as dimethylformamide (DMF), and 2,2′-azobisisobutyronitrile (AIBN), benzoyl peroxide (BPO), or the like is used as an initiator. And reacting at 60 to 120 ° C. for several hours. Moreover, in order to make the liquid crystal phase appear stably, a copper (I) bromide / 2,2′-bipyridyl system, a 2,2,6,6-tetramethylpiperidinooxy free radical (TEMPO) system, etc. are used. A method of controlling the molecular weight distribution by conducting living radical polymerization as an initiator is also effective. These radical polymerizations are preferably performed under deoxygenation conditions.
- a solvent such as dimethylformamide (DMF), and 2,2′-azobisisobutyronitrile (AIBN), benzoyl peroxide (BPO), or the like is used as an initiator. And reacting at 60
- anionic polymerization examples include a method in which a (meth) acrylic compound is dissolved in a solvent such as tetrahydrofuran (THF) and a strong base such as an organic lithium compound, an organic sodium compound, or a Grignard reagent is reacted as an initiator.
- a solvent such as tetrahydrofuran (THF)
- a strong base such as an organic lithium compound, an organic sodium compound, or a Grignard reagent
- the molecular weight distribution can be controlled by optimizing the initiator and the reaction temperature for living anionic polymerization.
- the (meth) acryl compound to be copolymerized at this time is not particularly limited and may be anything as long as the synthesized polymer substance exhibits liquid crystallinity, but in order to increase the liquid crystallinity of the synthesized polymer substance, A (meth) acrylic compound having a mesogenic group is preferred.
- a (meth) acrylic compound represented by the following formula can be exemplified as a preferred compound.
- R represents hydrogen, an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, or a cyano group.
- the side chain type liquid crystalline polymer substance preferably contains 5 to 100 mol% of the unit represented by the formula (7), and particularly preferably contains 10 to 100 mol%.
- the side chain type liquid crystalline polymer substance preferably has a weight average molecular weight of 2,000 to 100,000, particularly preferably 5,000 to 50,000.
- the liquid crystal material used in the present invention may contain various compounds that can be mixed without impairing liquid crystallinity in addition to the side chain liquid crystalline polymer substance.
- examples of compounds that can be contained include compounds having a cationic polymerizable functional group such as an oxetanyl group, an epoxy group, and a vinyl ether group, various polymer substances having film-forming ability, and various low-molecular liquid crystal compounds having liquid crystallinity. And polymer liquid crystalline compounds.
- the side chain liquid crystalline polymer substance is used as a composition, the proportion of the side chain liquid crystalline polymer substance in the entire composition is 10% by mass or more, preferably 30% by mass or more, and more preferably. Is 50 mass% or more. If the content of the side chain type liquid crystalline polymer substance is less than 10% by mass, the concentration of the polymerizable group in the composition becomes low, and the mechanical strength after polymerization becomes insufficient.
- the liquid crystal material contains a photocation generator and / or a thermal cation generator that generates cations by an external stimulus such as light or heat. If necessary, various sensitizers may be used in combination.
- the photo cation generator means a compound capable of generating a cation by irradiating with light having an appropriate wavelength, and examples thereof include organic sulfonium salt systems, iodonium salt systems, and phosphonium salt systems. Antimonates, phosphates, borates and the like are preferably used as counter ions of these compounds. Specific examples of the compound include Ar 3 S + SbF 6 ⁇ , Ar 3 P + BF 4 ⁇ , Ar 2 I + PF 6 ⁇ (wherein Ar represents a phenyl group or a substituted phenyl group), and the like. In addition, sulfonic acid esters, triazines, diazomethanes, ⁇ -ketosulfone, iminosulfonate, benzoinsulfonate and the like can also be used.
- the thermal cation generator is a compound capable of generating a cation by being heated to an appropriate temperature, for example, benzylsulfonium salts, benzylammonium salts, benzylpyridinium salts, benzylphosphonium salts, hydrazinium salts, carboxylic acid esters, Examples thereof include sulfonic acid esters, amine imides, antimony pentachloride-acetyl chloride complexes, diaryliodonium salts-dibenzyloxycopper, and boron halide-tertiary amine adducts.
- the amount of these cation generators added to the liquid crystal material varies depending on the structure of the mesogenic part and spacer part, the oxetanyl group equivalent, the alignment condition of the liquid crystal, etc. constituting the side chain type liquid crystalline polymer material to be used. However, it is usually 100 mass ppm to 20 mass%, preferably 1000 mass ppm to 10 mass%, more preferably 0.2 mass% to 7 mass%, most preferably based on the side chain type liquid crystalline polymer substance. Is in the range of 0.5% to 5% by weight. If the amount is less than 100 mass ppm, the amount of cations generated may not be sufficient and polymerization may not proceed. If the amount is more than 20 mass%, the remaining cation generator remains in the liquid crystal film. It is not preferable because there is a risk that the light resistance and the like may deteriorate due to an increase in the number of objects.
- a substrate having a smooth plane is preferable, and examples thereof include a film or sheet made of an organic polymer material, a glass plate, and a metal plate. From the viewpoint of cost and continuous productivity, it is preferable to use a material made of an organic polymer.
- organic polymer materials include polyvinyl alcohol, polyimide, polyphenylene oxide, polyether ketone, polyether ether ketone, polyester polymers such as polyethylene terephthalate and polyethylene naphthalate, cellulose polymers such as diacetyl cellulose and triacetyl cellulose, Examples include films made of transparent polymers such as polycarbonate polymers and acrylic polymers such as polymethyl methacrylate.
- styrene polymers such as polystyrene, acrylonitrile / styrene copolymer, olefin polymers such as polyethylene, polypropylene, ethylene / propylene copolymer, cyclopolyolefins having cyclic or norbornene structure, vinyl chloride polymers, nylon and aromatic polyamides.
- styrene polymers such as polystyrene, acrylonitrile / styrene copolymer, olefin polymers such as polyethylene, polypropylene, ethylene / propylene copolymer, cyclopolyolefins having cyclic or norbornene structure, vinyl chloride polymers, nylon and aromatic polyamides.
- olefin polymers such as polyethylene, polypropylene, ethylene / propylene copolymer, cyclopolyolefins having cyclic or norbornene structure, vinyl chloride poly
- imide polymers examples thereof include a film made of a transparent polymer such as a polymer, an epoxy-based polymer, and a blend of the above polymers.
- plastic films such as triacetyl cellulose, polycarbonate, norbornene polyolefin used as an optical film are used.
- organic polymer film examples include norbornene such as ZEONOR (trade name, manufactured by ZEON CORPORATION), ZEONEX (trade name, manufactured by ZEON CORPORATION), Arton (trade name, manufactured by JSR Corporation), etc.
- a plastic film made of a polymer material having a structure is preferable because it has excellent optical properties.
- a metal film the said film formed from aluminum etc. is mentioned, for example.
- the material constituting these substrates has a long chain (usually 4 or more carbon atoms, preferably 8 or more) alkyl group, More preferably, the substrate surface has a compound layer having a long-chain alkyl group. Among them, it is preferable to form a layer made of polyvinyl alcohol having a long-chain alkyl group because the formation method is easy.
- These organic polymer materials may be used alone as a substrate, or may be formed as a thin film on another substrate.
- rubbing treatment is generally performed by rubbing the substrate with a cloth or the like, but the homeotropic alignment liquid crystal film of the present invention has an alignment structure in which in-plane anisotropy basically does not occur. Therefore, the rubbing process is not necessarily required. However, it is more preferable to perform a weak rubbing treatment from the viewpoint of suppressing repelling when a liquid crystal material is applied.
- An important setting value that defines the rubbing condition is a peripheral speed ratio. This represents the ratio between the movement speed of the cloth and the movement speed of the substrate when the rubbing cloth is wound around a roll and rubbed while the substrate is rubbed.
- the weak rubbing treatment usually has a peripheral speed ratio of 50 or less, more preferably 25 or less, and particularly preferably 10 or less.
- the peripheral speed ratio is greater than 50, the effect of rubbing is too strong, and the liquid crystal material cannot be completely aligned vertically, and there is a possibility that the alignment is tilted in the in-plane direction from the vertical direction.
- the manufacturing method of a homeotropic alignment liquid crystal film is demonstrated.
- the method for producing the liquid crystal film is not limited to these, the above-mentioned liquid crystal material is spread on the above-mentioned alignment substrate, and after aligning the liquid crystal material, light irradiation and / or heat treatment is performed. It can manufacture by fixing the said orientation state.
- the liquid crystal material is spread on the alignment substrate to form the liquid crystal material layer.
- the liquid crystal material is applied directly on the alignment substrate in a molten state, or the liquid crystal material solution is applied on the alignment substrate, and then the coating film is applied. And drying the solvent to distill off the solvent.
- the solvent used for preparing the solution is not particularly limited as long as it can dissolve the liquid crystal material of the present invention and can be distilled off under suitable conditions.
- ketones such as acetone, methyl ethyl ketone, isophorone, and cyclohexanone
- butoxyethyl Ethers such as alcohol, hexyloxyethyl alcohol, methoxy-2-propanol
- glycol ethers such as ethylene glycol dimethyl ether and diethylene glycol dimethyl ether
- esters such as ethyl acetate and ethyl lactate
- phenols such as phenol and chlorophenol
- N Amides such as N, N-dimethylformamide, N, N-dimethylacetamide, N-methylpyrrolidone, halogens such as chloroform, tetrachloroethane, dichlorobenzene, etc.
- Mixed system is preferably used. Further, in order to form a uniform coating film
- the application method is not particularly limited as long as the uniformity of the coating film is ensured, and a known method may be adopted. It can. Examples thereof include spin coating, die coating, curtain coating, dip coating, and roll coating.
- a drying step for removing the solvent after the application As long as the uniformity of a coating film is maintained, this drying process can employ
- the film thickness of the liquid crystal film cannot be generally described because it depends on the method of the liquid crystal display device and various optical parameters, but is usually 0.2 ⁇ m to 10 ⁇ m, preferably 0.3 ⁇ m to 5 ⁇ m, more preferably 0.5 ⁇ m. ⁇ 2 ⁇ m.
- the film thickness is thinner than 0.2 ⁇ m, there is a possibility that a sufficient viewing angle improvement or brightness enhancement effect cannot be obtained. If it exceeds 10 ⁇ m, the liquid crystal display device may be unnecessarily colored.
- the liquid crystal material layer formed on the alignment substrate is liquid crystal aligned by a method such as heat treatment, and is cured and fixed by light irradiation and / or heat treatment.
- the liquid crystal is aligned by the self-alignment ability inherent in the liquid crystal material by heating to the liquid crystal phase expression temperature range of the used liquid crystal material.
- the conditions for the heat treatment cannot be generally stated because the optimum conditions and limit values vary depending on the liquid crystal phase behavior temperature (transition temperature) of the liquid crystal material to be used, but are usually 10 ° C. to 250 ° C., preferably in the range of 30 ° C. to 160 ° C.
- the heat treatment is performed at a temperature equal to or higher than the glass transition point (Tg) of the liquid crystal material, more preferably at a temperature higher by 10 ° C. than Tg. If the temperature is too low, the liquid crystal alignment may not proceed sufficiently, and if the temperature is high, the cationic polymerizable reactive group in the liquid crystal material and the alignment substrate may be adversely affected.
- the heat treatment time is usually in the range of 3 seconds to 30 minutes, preferably 10 seconds to 10 minutes. If the heat treatment time is shorter than 3 seconds, the liquid crystal alignment may not be completed sufficiently, and if the heat treatment time exceeds 30 minutes, the productivity is deteriorated.
- the liquid crystal material layer is formed into a liquid crystal alignment by a method such as heat treatment
- the liquid crystal material is cured by a polymerization reaction of oxetanyl groups in the composition while maintaining the liquid crystal alignment state.
- the curing step is aimed at fixing the liquid crystal alignment state of the completed liquid crystal alignment by a curing (crosslinking) reaction and modifying it into a stronger film.
- the liquid crystal material of the present invention has a polymerizable oxetanyl group, as described above, it is preferable to use a cationic polymerization initiator (cation generator) for the polymerization (crosslinking) of the reactive group.
- a cationic polymerization initiator cation generator
- the polymerization initiator it is preferable to use a photo cation generator rather than a thermal cation generator.
- the liquid crystal material can be obtained by adding the photo cation generator to the heat treatment for aligning the liquid crystal under dark conditions (light blocking conditions that do not cause the photo cation generator to dissociate). The liquid crystal can be aligned with sufficient fluidity without curing until the alignment stage. Thereafter, the liquid crystal material layer is cured by generating cations by irradiating light from a light source that emits light of an appropriate wavelength.
- a photocation is generated by irradiating light from a light source such as a metal halide lamp, a high pressure mercury lamp, a low pressure mercury lamp, a xenon lamp, an arc lamp, or a laser having a spectrum in the absorption wavelength region of the photocation generator used. Cleave the generator.
- the dose per square centimeter is usually in the range of 1 to 2000 mJ, preferably 10 to 1000 mJ, as the cumulative dose. However, this is not the case when the absorption region of the photocation generator and the spectrum of the light source are remarkably different, or when the liquid crystal material itself has the ability to absorb the light source wavelength.
- the temperature at the time of light irradiation needs to be within a temperature range in which the liquid crystal material takes liquid crystal alignment. In order to sufficiently enhance the curing effect, it is preferable to perform light irradiation at a temperature equal to or higher than Tg of the liquid crystal material.
- the liquid crystal material layer produced by the above process is a sufficiently strong film.
- the mesogens are three-dimensionally bonded by the curing reaction, and not only the heat resistance (the upper limit temperature for maintaining the liquid crystal alignment) is improved as compared to before curing, but also scratch resistance, abrasion resistance, crack resistance.
- the mechanical strength such as property is also greatly improved.
- As the alignment substrate it is not optically isotropic, or the liquid crystal film to be obtained is finally opaque in the intended use wavelength region, or the alignment substrate is too thick, resulting in problems in actual use.
- a form transferred from a form formed on an alignment substrate to a stretched film having a retardation function may be used.
- As a transfer method a known method can be adopted.
- a liquid crystal film layer is laminated with a substrate different from the alignment substrate via an adhesive or an adhesive, and if necessary, Examples thereof include a method of transferring only a liquid crystal film by performing a surface curing treatment using an adhesive or an adhesive and peeling the alignment substrate from the laminate.
- the pressure-sensitive adhesive or adhesive used for transfer is not particularly limited as long as it is of optical grade, and generally used ones such as acrylic, epoxy, and urethane can be used.
- the homeotropic alignment liquid crystal layer obtained as described above can be quantified by measuring the optical phase difference of the liquid crystal layer at an angle inclined from the normal incidence. In the case of homeotropic alignment liquid crystal layers, this retardation value is symmetric with respect to normal incidence.
- Several methods can be used for measuring the optical phase difference. For example, an automatic birefringence measuring apparatus (manufactured by Oji Scientific Instruments) and a polarizing microscope can be used. This homeotropic alignment liquid crystal layer appears black between the crossed Nicols polarizing plates. Thus, homeotropic orientation was evaluated.
- the Re2 value and Rth2 value which are optical parameters of the homeotropic alignment liquid crystal film, cannot be generally described because they depend on the type of the liquid crystal display device and various optical parameters, but the homeotropic alignment for monochromatic light of 550 nm
- the retardation value (Re2) in the plane of the liquid crystal film is preferably 0 nm to 20 nm, more preferably 0 nm to 10 nm, still more preferably 0 nm to 5 nm, and retardation in the thickness direction.
- the value (Rth2) is preferably from ⁇ 500 to ⁇ 30 nm, more preferably from ⁇ 400 to ⁇ 50 nm, still more preferably from ⁇ 400 to ⁇ 100 nm.
- the viewing angle improving film of the liquid crystal display device can widen the viewing angle while correcting the color tone of the liquid crystal display.
- the Rth2 value is larger than ⁇ 30 nm or smaller than ⁇ 500 nm, a sufficient viewing angle improving effect cannot be obtained, or unnecessary coloring may occur when viewed from an oblique direction.
- the front characteristic of a liquid crystal display element can be improved by making Re2 value into 20 nm or less.
- the first polarizing plate and the second polarizing plate used in the present invention will be described.
- the first polarizing plate and the second polarizing plate used in the present invention those having a protective film on one side or both sides of the polarizer are usually used.
- the first optically anisotropic layer also functions as a protective film.
- the laminated polarizing plate of the present invention is laminated so that the slow axis of the first optically anisotropic layer and the absorption axis of the first polarizing plate are substantially orthogonal (intersection angle is within 90 ° ⁇ 5 °).
- a negative biaxial optically anisotropic layer stretched in the width direction it is possible to perform integral production with a roll-to-roll.
- the polarizer is not particularly limited, and various types can be used.
- a hydrophilic polymer film such as a polyvinyl alcohol film, a partially formalized polyvinyl alcohol film, an ethylene / vinyl acetate copolymer partially saponified film.
- polyene-based oriented films such as those obtained by adsorbing dichroic substances such as iodine and dichroic dyes and uniaxially stretched, polyvinyl alcohol dehydrated products and polyvinyl chloride dehydrochlorinated products.
- dichroic substances such as iodine and dichroic dyes
- the thickness of the polarizer is not particularly limited, but is generally about 5 to 80 ⁇ m.
- a polarizer obtained by dyeing a polyvinyl alcohol film with iodine and uniaxially stretching it can be produced, for example, by dyeing polyvinyl alcohol in an aqueous iodine solution and stretching it 3 to 7 times the original length. If necessary, it can be immersed in an aqueous solution of boric acid or potassium iodide. Further, if necessary, the polyvinyl alcohol film may be immersed in water and washed before dyeing. In addition to washing the polyvinyl alcohol film surface with dirt and anti-blocking agents by washing the polyvinyl alcohol film with water, it also has the effect of preventing unevenness such as uneven coloring by swelling the polyvinyl alcohol film. is there.
- Stretching may be performed after dyeing with iodine, may be performed while dyeing, or may be dyed with iodine after stretching.
- the film can be stretched in an aqueous solution of boric acid or potassium iodide or in a water bath.
- the protective film provided on one side or both sides of the polarizer preferably has excellent transparency, mechanical strength, thermal stability, moisture shielding properties, isotropic properties, and the like.
- the material for the protective film include polyester polymers such as polyethylene terephthalate and polyethylene naphthalate, cellulose polymers such as diacetyl cellulose and triacetyl cellulose, acrylic polymers such as polymethyl methacrylate, polystyrene, acrylonitrile / styrene copolymer, and the like.
- polyester polymers such as polyethylene terephthalate and polyethylene naphthalate
- cellulose polymers such as diacetyl cellulose and triacetyl cellulose
- acrylic polymers such as polymethyl methacrylate, polystyrene, acrylonitrile / styrene copolymer, and the like.
- styrene polymers such as coalesced (AS resin), polycarbonate polymers, and the like.
- polyolefin polymers such as polyethylene, polypropylene, ethylene / propylene copolymers, polyolefins having cycloolefin or norbornene structures, vinyl chloride polymers, amide polymers such as nylon and aromatic polyamide, imide polymers, sulfones Polymer, polyether sulfone polymer, polyether ether ketone polymer, polyphenylene sulfide polymer, vinyl alcohol polymer, vinylidene chloride polymer, vinyl butyral polymer, arylate polymer, polyoxymethylene polymer, epoxy polymer, or Examples of the polymer that forms the protective film include blends of the aforementioned polymers.
- the thickness of the protective film is generally 500 ⁇ m or less, and preferably 1 to 300 ⁇ m. In particular, the thickness is preferably 5 to 200 ⁇ m.
- the protective film is preferably an optically isotropic substrate.
- a triacetyl cellulose (TAC) film such as Fujitac (product of Fujifilm) or Konicatak (product of Konica Minolta Opto), Arton film (product of JSR) And ZEONOR film, ZEONEX film (product of ZEON Corporation), cycloolefin polymer, TPX film (product of Mitsui Chemicals), acrylene film (product of Mitsubishi Rayon Co., Ltd.)
- TAC triacetyl cellulose
- TPX film product of Mitsui Chemicals
- acrylene film product of Mitsubishi Rayon Co., Ltd.
- the protective film which consists of the same polymer material may be used by the front and back, and the protective film which consists of a different polymer material etc. may be used.
- the polarizer and the protective film are usually in close contact with each other through an aqueous adhesive or the like.
- aqueous adhesives include polyvinyl alcohol adhesives, gelatin adhesives, vinyl latexes, aqueous polyurethanes, aqueous polyesters, and the like.
- a hard coat layer As the protective film, a hard coat layer, an antireflection treatment, an anti-sticking treatment, or a treatment subjected to diffusion or anti-glare treatment can be used.
- Hard coat treatment is performed for the purpose of preventing scratches on the surface of the polarizing plate.
- a cured film having excellent hardness and slipping properties with an appropriate ultraviolet curable resin such as acrylic or silicone is applied to the protective film. It can be formed by a method of adding to the surface.
- the antireflection treatment is performed for the purpose of preventing reflection of external light on the surface of the polarizing plate, and can be achieved by forming an antireflection film or the like according to the conventional art. Further, the anti-sticking treatment is performed for the purpose of preventing adhesion with an adjacent layer.
- Anti-glare treatment is applied for the purpose of preventing external light from being reflected on the surface of the polarizing plate and obstructing the visibility of the light transmitted through the polarizing plate. For example, roughening by sandblasting or embossing. It can be formed by imparting a fine concavo-convex structure to the surface of the protective film by an appropriate method such as a method or a compounding method of transparent fine particles.
- the fine particles to be included in the formation of the fine surface uneven structure include conductive particles made of silica, alumina, titania, zirconia, tin oxide, indium oxide, cadmium oxide, antimony oxide, and the like having an average particle size of 0.5 to 50 ⁇ m.
- transparent fine particles such as inorganic fine particles, organic fine particles composed of a crosslinked or uncrosslinked polymer, and the like are used.
- the amount of fine particles used is generally about 2 to 50 parts by weight, preferably 5 to 25 parts by weight, based on 100 parts by weight of the transparent resin forming the surface fine uneven structure.
- the antiglare layer may also serve as a diffusion layer (viewing angle expanding function or the like) for diffusing the light transmitted through the polarizing plate to expand the viewing angle.
- the antireflection layer, antisticking layer, diffusion layer, antiglare layer, and the like can be provided on the protective film itself, or can be provided separately from the transparent protective layer as an optical layer.
- the first polarizing plate, the first optically anisotropic layer, and the second optically anisotropic layer can be produced by sticking each other through an adhesive layer.
- the pressure-sensitive adhesive forming the pressure-sensitive adhesive layer is not particularly limited.
- an acrylic polymer, a silicone-based polymer, a polyester, a polyurethane, a polyamide, a polyether, a fluorine-based or rubber-based polymer is appropriately used as a base polymer.
- those having excellent optical transparency such as an acrylic pressure-sensitive adhesive, exhibiting appropriate wettability, cohesiveness, and adhesive pressure-sensitive adhesive properties, and being excellent in weather resistance, heat resistance and the like can be preferably used.
- the pressure-sensitive adhesive layer can be formed by an appropriate method.
- a pressure-sensitive adhesive solution of about 10 to 40% by weight in which a base polymer or a composition thereof is dissolved or dispersed in a solvent composed of an appropriate solvent alone or a mixture such as toluene and ethyl acetate is prepared.
- a method in which it is directly attached on the liquid crystal layer by an appropriate development method such as a casting method or a coating method, or an adhesive layer is formed on the separator according to the above and transferred onto the liquid crystal layer Examples include methods.
- the pressure-sensitive adhesive layer includes, for example, natural and synthetic resins, in particular, tackifier resins, glass fibers, glass beads, metal powder, fillers made of other inorganic powders, pigments, colorants, You may contain the additive added to adhesion layers, such as antioxidant. Moreover, the adhesive layer etc. which contain microparticles
- the surface treatment means is not particularly limited, and a surface treatment method such as corona discharge treatment, sputtering treatment, low-pressure UV irradiation, or plasma treatment that can maintain the transparency of each optically anisotropic layer can be suitably employed.
- a surface treatment method such as corona discharge treatment, sputtering treatment, low-pressure UV irradiation, or plasma treatment that can maintain the transparency of each optically anisotropic layer can be suitably employed.
- corona discharge treatment is good.
- the horizontal alignment type liquid crystal display device of the present invention includes a laminated polarizing plate of the present invention, a horizontal alignment type liquid crystal composed of at least a first polarizing plate, a first optical anisotropic layer, and a second optical anisotropic layer.
- the cell and the second polarizing plate are arranged in this order.
- s is in the range of 85 ° to 95 °, where s is the angle formed by the absorption axis of the first polarizing plate and the absorption axis of the second polarizing plate. Preferably, it is 88 to 92 °, more preferably about 90 ° (orthogonal).
- s deviates from the upper and lower ranges, light leakage of the horizontal alignment type liquid crystal display device is large and the visibility is remarkably deteriorated.
- the layers are laminated so as to satisfy ⁇ 5 ° ⁇ t ⁇ 5 °.
- t is out of the upper and lower ranges, light leakage of the horizontal alignment type liquid crystal display device is large, and the visibility is remarkably deteriorated.
- a liquid crystal material solution was prepared by filtration through a 0.45 ⁇ m polytetrafluoroethylene filter.
- the alignment substrate was prepared as follows.
- a 38 ⁇ m-thick polyethylene naphthalate film (manufactured by Teijin Limited) was cut into a 15 cm square, and a 5% by mass solution of alkyl-modified polyvinyl alcohol (PVA: Kuraray Co., Ltd., MP-203) (the solvent was water and isopropyl A mixed solvent having an alcohol mass ratio of 1: 1) was applied by spin coating, dried on a hot plate at 50 ° C. for 30 minutes, and then heated in an oven at 120 ° C. for 10 minutes. Subsequently, it was rubbed with a rayon rubbing cloth. The film thickness of the obtained PVA layer was 1.2 ⁇ m.
- the peripheral speed ratio during rubbing was 4.
- the liquid crystal material solution described above was applied to the alignment substrate thus obtained by spin coating. Next, it was dried on a hot plate at 60 ° C. for 10 minutes and heat-treated in an oven at 150 ° C. for 2 minutes to align the liquid crystal material. Next, the sample is placed in close contact with an aluminum plate heated to 60 ° C., and then a 600 mJ / cm 2 ultraviolet light (however, measured at 365 nm) is irradiated with a high-pressure mercury lamp lamp to cure the liquid crystal material. It was.
- the obtained liquid crystalline film on the alignment substrate is converted to a triacetyl cellulose (TAC) film via an ultraviolet curable adhesive.
- TAC triacetyl cellulose
- an adhesive is applied to a thickness of 5 ⁇ m, laminated with a TAC film, and irradiated with ultraviolet rays from the TAC film side to cure the adhesive. After that, the polyethylene naphthalate film and the PVA layer were peeled off.
- the obtained optical film (liquid crystal layer / adhesive layer / TAC film) is observed under a polarizing microscope, it has a uniform uniaxial refractive index structure from conoscopic observation with uniform orientation of monodomains without disclination. It was found to be homeotropic alignment.
- the retardation in the in-plane direction of the TAC film and the liquid crystal layer measured using KOBRA21ADH was 0.5 nm, and the retardation in the thickness direction was ⁇ 119 nm.
- the retardation of the liquid crystal layer alone was Re2 of 0 nm and Rth2 of It was estimated to be -154 nm.
- the TAC film of the substrate was removed and only the homeotropic alignment liquid crystal layer was taken out and used when bonded to another substrate.
- the thickness of the homeotropic alignment liquid crystal layer was 0.9 ⁇ m.
- the homeotropic alignment liquid crystal layer corresponds to the second optically anisotropic layer.
- Example 1 The structure of the laminated polarizing plate will be described with reference to FIG.
- a triacetyl cellulose (TAC) film having a thickness of 40 ⁇ m, a front phase difference of 6 nm, and a thickness direction retardation of 60 nm is bonded as a protective film to one side of the polarizer obtained in Reference Example 1 via a polyvinyl alcohol adhesive.
- TAC triacetyl cellulose
- the first polarizing plate 1 was formed.
- the other side of the first polarizing plate 1 is delayed in the roll width direction produced by lateral uniaxial stretching with the absorption axis of the first polarizing plate 1 having an absorption axis in the roll longitudinal direction via a polyvinyl alcohol adhesive.
- the first optically anisotropic layer 3 made of norbornene-based resin having a phase axis and the absorption axis of the first polarizing plate 1 and the slow axis of the first optically anisotropic layer 3 are bonded so as to be orthogonal to each other.
- the 2nd optically anisotropic layer 4 produced by the reference example 2 was bonded together via the acrylic adhesive, and the laminated polarizing plate 5 was obtained.
- Re1 of the first optical anisotropic layer 3 has a phase difference of 115 nm
- Rth1 has a phase difference of 103.5 nm.
- the refractive index in each direction was in the relationship of nx1>ny1> nz1.
- Example 2 A horizontal alignment type liquid crystal display device used in Example 2 will be described with reference to FIGS.
- a transparent electrode 7 is formed of a material having a high transmittance made of an ITO layer on the substrate 6, and a liquid crystal layer 9 made of a liquid crystal material having a positive dielectric anisotropy is sandwiched between the transparent electrode 7 and the substrate 8. .
- a liquid crystal material exhibiting positive dielectric anisotropy is used for the liquid crystal layer 9.
- the laminated polarizing plate 5 produced in Example 1 was disposed on the display surface side (upper side in the figure) of the horizontal alignment type liquid crystal cell 10.
- a linearly polarizing plate (SQW-062 manufactured by Sumitomo Chemical Co., Ltd.) was disposed as the second polarizing plate 11 on the back side (lower side of the figure) of the horizontal alignment type liquid crystal cell 10.
- Rth of triacetyl cellulose used for the support substrate of the linearly polarizing plate was 35 nm.
- the directions of the absorption axes of the first polarizing plate 1 and the second polarizing plate 11 indicated by arrows in FIG. 3 were 90 degrees and 0 degrees in the plane, respectively.
- the first optically anisotropic layer 3 is formed of an optical element having an in-plane optical axis and negative biaxial optical anisotropy.
- the slow axis orientation of the first optically anisotropic layer 3 indicated by an arrow in FIG. 3 is 0 degree, and the in-plane Re1 has a phase difference of 115 nm and the Rth1 has a phase difference of 103.5 nm.
- the second optically anisotropic layer 4 made of a homeotropic alignment liquid crystal film exhibits a phase difference in which Re2 is 0 nm and Rth2 is ⁇ 154 nm.
- contrast ratio 4 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio.
- Contrast contour lines were set to 6000, 3000, 1000, and 200 in order from the inside.
- the concentric circles indicate an angle of 20 degrees from the center. Therefore, the outermost circle shows 80 degrees from the center (the same applies to the following figures).
- Example 3 The in-plane Re1 of the first optically anisotropic layer 3 made of norbornene-based resin is 125 nm, Rth1 is 87.5 nm, and the in-plane Re2 of the second optically anisotropic layer 4 made of homeotropic alignment liquid crystal film is 0 nm.
- a horizontal alignment type liquid crystal display device was produced in the same manner as in Example 2 except that Rth2 was changed to -134 nm.
- FIG. 5 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio. When the contrast ratio was viewed in all directions, it was found that the contrast ratio was high in all directions and good viewing angle characteristics were obtained.
- Example 4 The in-plane Re1 of the first optically anisotropic layer 3 made of norbornene-based resin is 140 nm, Rth1 is 70 nm, the in-plane Re2 of the second optically anisotropic layer 4 made of homeotropic alignment liquid crystal film is 0 nm, Rth2 A horizontal alignment type liquid crystal display device was produced in the same manner as in Example 2 except that the thickness was ⁇ 113 nm.
- FIG. 6 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio. When the contrast ratio was viewed in all directions, it was found that the contrast ratio was high in all directions and good viewing angle characteristics were obtained.
- FIG. 7 shows the contrast ratio from all directions, with the transmittance ratio (white display) / (black display) of black display 0V and white display 5V as the contrast ratio.
- the contrast ratio was viewed in all directions, it was found that the viewing angle characteristics deteriorated particularly in the four directions of upper right, upper left, lower right, and lower left.
- FIG. 8 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio.
- the contrast ratio was viewed in all directions, it was found that the viewing angle characteristics deteriorated particularly in the four directions of upper right, upper left, lower right, and lower left.
- FIG. 9 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio.
- the contrast ratio was viewed in all directions, it was found that the viewing angle characteristics deteriorated particularly in the four directions of upper right, upper left, lower right, and lower left.
- FIG. 10 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio.
- the contrast ratio was viewed in all directions, it was found that the viewing angle characteristics deteriorated particularly in the four directions of upper right, upper left, lower right, and lower left.
- the second optical anisotropic layer 4 is a negative uniaxial TAC film with an in-plane retardation value of 0.5 nm and a thickness direction retardation value of +35 nm.
- the contrast ratio of the transmittance ratio (white display) / (black display) of black display 0V and white display 5V was measured, it was particularly low in the four directions of upper right, upper left, lower right, and lower left when viewed in all directions. As a result, it was found that the viewing angle characteristics deteriorate.
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Abstract
Provided is a laminated polarizing plate that is for a horizontal alignment liquid crystal display device, has superior field of view characteristics, results from laminating, in the given order, at least a first polarizing plate, a first optically anisotropic layer, and a second optically anisotropic layer, and is characterized by the first optically anisotropic layer and the second optically anisotropic layer satisfying the following [1]: -60 nm ≤ Rth1 + Rth2 ≤ 60 nm (where Rth1 is the retardation value in the thickness direction of the first optically anisotropic film, and Rth2 is the retardation value in the thickness direction of the second optically anisotropic film).
Description
本発明は、視野角特性に優れた水平配向型液晶表示装置用積層偏光板及び水平配向型液晶表示装置に関する。
The present invention relates to a laminated polarizing plate for a horizontal alignment type liquid crystal display device and a horizontal alignment type liquid crystal display device excellent in viewing angle characteristics.
液晶表示装置における表示モードの1つとして、初期状態において液晶セル内の液晶分子が基板表面に対して平行に配列する水平配向モードがある(特許文献1)。電圧無印加時には、液晶分子が基板表面に対して平行に配列し、液晶セルの両側に直線偏光板を直交配置すると黒表示が得られる。
電圧印加時においては、液晶分子が基板表面に平行な方向から電界の方向に回転し、その結果、明表示が得られる。
水平配向型液晶表示装置の黒表示において、正面の視野においては良好な黒表示が得られるが、斜めからの視野においては光漏れが生じ、コントラストが低くなってしまうという問題がある。 As one of display modes in a liquid crystal display device, there is a horizontal alignment mode in which liquid crystal molecules in a liquid crystal cell are aligned in parallel with a substrate surface in an initial state (Patent Document 1). When no voltage is applied, liquid crystal molecules are arranged in parallel to the substrate surface, and a black display can be obtained by arranging linearly polarizing plates orthogonally on both sides of the liquid crystal cell.
When a voltage is applied, the liquid crystal molecules rotate from the direction parallel to the substrate surface to the direction of the electric field, and as a result, a bright display is obtained.
In black display of a horizontal alignment type liquid crystal display device, good black display can be obtained in the front visual field, but there is a problem that light leakage occurs in the oblique visual field and the contrast becomes low.
電圧印加時においては、液晶分子が基板表面に平行な方向から電界の方向に回転し、その結果、明表示が得られる。
水平配向型液晶表示装置の黒表示において、正面の視野においては良好な黒表示が得られるが、斜めからの視野においては光漏れが生じ、コントラストが低くなってしまうという問題がある。 As one of display modes in a liquid crystal display device, there is a horizontal alignment mode in which liquid crystal molecules in a liquid crystal cell are aligned in parallel with a substrate surface in an initial state (Patent Document 1). When no voltage is applied, liquid crystal molecules are arranged in parallel to the substrate surface, and a black display can be obtained by arranging linearly polarizing plates orthogonally on both sides of the liquid crystal cell.
When a voltage is applied, the liquid crystal molecules rotate from the direction parallel to the substrate surface to the direction of the electric field, and as a result, a bright display is obtained.
In black display of a horizontal alignment type liquid crystal display device, good black display can be obtained in the front visual field, but there is a problem that light leakage occurs in the oblique visual field and the contrast becomes low.
本発明は、視野角特性の優れた水平配向型液晶表示装置用積層偏光板及び水平配向型液晶表示装置を提供することを目的とする。
An object of the present invention is to provide a laminated polarizing plate for a horizontal alignment type liquid crystal display device and a horizontal alignment type liquid crystal display device having excellent viewing angle characteristics.
本発明者らは前記課題を解決すべく鋭意検討を重ねた結果、以下に示す水平配向型液晶表示装置用積層偏光板およびそれを用いた水平配向型液晶表示装置により、前記目的を達成できることを見出し本発明を完成するに至った。
すなわち、本発明は以下のとおりである。 As a result of intensive studies to solve the above problems, the present inventors have found that the object can be achieved by the following laminated polarizing plate for a horizontal alignment type liquid crystal display device and a horizontal alignment type liquid crystal display device using the same. The inventor has completed the present invention.
That is, the present invention is as follows.
すなわち、本発明は以下のとおりである。 As a result of intensive studies to solve the above problems, the present inventors have found that the object can be achieved by the following laminated polarizing plate for a horizontal alignment type liquid crystal display device and a horizontal alignment type liquid crystal display device using the same. The inventor has completed the present invention.
That is, the present invention is as follows.
〔1〕少なくとも第1の偏光板、第1の光学異方性層および第2の光学異方性層がこの順に積層された水平配向型液晶表示装置用積層偏光板であって、前記第1の光学異方性層および第2の光学異方性層が以下の[1]を満たすことを特徴とする水平配向型液晶表示装置用積層偏光板。
[1]-60nm≦Rth1+Rth2≦60nm
(ここで、Rth1は第1の光学異方性層の厚さ方向のリターデーション値を意味する。Rth1は、Rth1={(nx1+ny1)/2-nz1}×d1[nm]である。なお、d1は第1の光学異方性層の厚さ、nx1、ny1は波長550nmの光に対する第1の光学異方性層面内の主屈折率であり、nx1は面内の最大主屈折率を、ny1はnx1に直交する方位の主屈折率を示し、nz1は波長550nmの光に対する厚さ方向の主屈折率である。また、Rth2は第2の光学異方性層の厚さ方向のリターデーション値を意味する。Rth2は、Rth2=[{nx2+ny2}/2-nz2]×d2[nm]である。なお、d2は第2の光学異方性層の厚さ、nx2、ny2は波長550nmの光に対する第2の光学異方性層面内の主屈折率であり、nx2は面内の最大主屈折率を、ny2はnx2に直交する方位の主屈折率を示し、nz2は波長550nmの光に対する厚さ方向の主屈折率である。) [1] A laminated polarizing plate for a horizontal alignment type liquid crystal display device in which at least a first polarizing plate, a first optically anisotropic layer, and a second optically anisotropic layer are laminated in this order. A laminated polarizing plate for a horizontal alignment type liquid crystal display device, wherein the optically anisotropic layer and the second optically anisotropic layer satisfy the following [1].
[1] -60 nm ≦ Rth1 + Rth2 ≦ 60 nm
(Here, Rth1 means a retardation value in the thickness direction of the first optically anisotropic layer. Rth1 is Rth1 = {(nx1 + ny1) / 2−nz1} × d1 [nm]). d1 is the thickness of the first optically anisotropic layer, nx1 and ny1 are the main refractive index in the first optically anisotropic layer surface for light having a wavelength of 550 nm, nx1 is the maximum main refractive index in the surface, ny1 represents the main refractive index in the direction orthogonal to nx1, nz1 is the main refractive index in the thickness direction for light having a wavelength of 550 nm, and Rth2 is the retardation in the thickness direction of the second optical anisotropic layer. Rth2 is Rth2 = [{nx2 + ny2} / 2−nz2] × d2 [nm], where d2 is the thickness of the second optical anisotropic layer, and nx2 and ny2 are wavelengths of 550 nm. Second optically anisotropic layer surface for light Nx2 is the main refractive index in the plane, ny2 is the main refractive index in the direction perpendicular to nx2, and nz2 is the main refractive index in the thickness direction for light having a wavelength of 550 nm. )
[1]-60nm≦Rth1+Rth2≦60nm
(ここで、Rth1は第1の光学異方性層の厚さ方向のリターデーション値を意味する。Rth1は、Rth1={(nx1+ny1)/2-nz1}×d1[nm]である。なお、d1は第1の光学異方性層の厚さ、nx1、ny1は波長550nmの光に対する第1の光学異方性層面内の主屈折率であり、nx1は面内の最大主屈折率を、ny1はnx1に直交する方位の主屈折率を示し、nz1は波長550nmの光に対する厚さ方向の主屈折率である。また、Rth2は第2の光学異方性層の厚さ方向のリターデーション値を意味する。Rth2は、Rth2=[{nx2+ny2}/2-nz2]×d2[nm]である。なお、d2は第2の光学異方性層の厚さ、nx2、ny2は波長550nmの光に対する第2の光学異方性層面内の主屈折率であり、nx2は面内の最大主屈折率を、ny2はnx2に直交する方位の主屈折率を示し、nz2は波長550nmの光に対する厚さ方向の主屈折率である。) [1] A laminated polarizing plate for a horizontal alignment type liquid crystal display device in which at least a first polarizing plate, a first optically anisotropic layer, and a second optically anisotropic layer are laminated in this order. A laminated polarizing plate for a horizontal alignment type liquid crystal display device, wherein the optically anisotropic layer and the second optically anisotropic layer satisfy the following [1].
[1] -60 nm ≦ Rth1 + Rth2 ≦ 60 nm
(Here, Rth1 means a retardation value in the thickness direction of the first optically anisotropic layer. Rth1 is Rth1 = {(nx1 + ny1) / 2−nz1} × d1 [nm]). d1 is the thickness of the first optically anisotropic layer, nx1 and ny1 are the main refractive index in the first optically anisotropic layer surface for light having a wavelength of 550 nm, nx1 is the maximum main refractive index in the surface, ny1 represents the main refractive index in the direction orthogonal to nx1, nz1 is the main refractive index in the thickness direction for light having a wavelength of 550 nm, and Rth2 is the retardation in the thickness direction of the second optical anisotropic layer. Rth2 is Rth2 = [{nx2 + ny2} / 2−nz2] × d2 [nm], where d2 is the thickness of the second optical anisotropic layer, and nx2 and ny2 are wavelengths of 550 nm. Second optically anisotropic layer surface for light Nx2 is the main refractive index in the plane, ny2 is the main refractive index in the direction perpendicular to nx2, and nz2 is the main refractive index in the thickness direction for light having a wavelength of 550 nm. )
〔2〕第1の光学異方性層が以下の[2]を満たし、第2の光学異方性層が以下の[3]を満たすことを特徴とする前記〔1〕に記載の水平配向型液晶表示装置用積層偏光板。
[2]nx1>ny1≧nz1
[3]nz2>nx2=ny2 [2] The horizontal alignment according to [1], wherein the first optical anisotropic layer satisfies the following [2], and the second optical anisotropic layer satisfies the following [3]: Laminated polarizing plate for liquid crystal display devices.
[2] nx1> ny1 ≧ nz1
[3] nz2> nx2 = ny2
[2]nx1>ny1≧nz1
[3]nz2>nx2=ny2 [2] The horizontal alignment according to [1], wherein the first optical anisotropic layer satisfies the following [2], and the second optical anisotropic layer satisfies the following [3]: Laminated polarizing plate for liquid crystal display devices.
[2] nx1> ny1 ≧ nz1
[3] nz2> nx2 = ny2
〔3〕第1の偏光板の吸収軸と第1の光学異方性層の遅相軸とのなす角度をrとしたときに、85°≦r≦95°を満たすように積層されていることを特徴とする前記〔1〕または〔2〕に記載の水平配向型液晶表示装置用積層偏光板。
[3] Laminated so as to satisfy 85 ° ≦ r ≦ 95 °, where r is an angle formed between the absorption axis of the first polarizing plate and the slow axis of the first optically anisotropic layer. The laminated polarizing plate for a horizontal alignment type liquid crystal display device according to the above [1] or [2].
〔4〕少なくとも第1の偏光板、第1の光学異方性層、第2の光学異方性層、水平配向型液晶セルおよび第2の偏光板がこの順に配置された水平配向型液晶表示装置であって、第1の光学異方性層および第2の光学異方性層が以下の[1]を満たすことを特徴とする水平配向型液晶表示装置。
[1]-60nm≦Rth1+Rth2≦60nm
(ここで、Rth1は第1の光学異方性層の厚さ方向のリターデーション値を意味する。Rth1は、Rth1={(nx1+ny1)/2-nz1}×d1[nm]である。なお、d1は第1の光学異方性層の厚さ、nx1、ny1は波長550nmの光に対する第1の光学異方性層面内の主屈折率であり、nx1は面内の最大主屈折率を、ny1はnx1に直交する方位の主屈折率を示し、nz1は波長550nmの光に対する厚さ方向の主屈折率である。また、Rth2は第2の光学異方性層の厚さ方向のリターデーション値を意味する。Rth2は、Rth2=[{nx2+ny2}/2-nz2]×d2[nm]である。なお、d2は第2の光学異方性層の厚さ、nx2、ny2は波長550nmの光に対する第2の光学異方性層面内の主屈折率であり、nx2は面内の最大主屈折率を、ny2はnx2に直交する方位の主屈折率を示し、nz2は波長550nmの光に対する厚さ方向の主屈折率である。) [4] A horizontal alignment type liquid crystal display in which at least a first polarizing plate, a first optical anisotropic layer, a second optical anisotropic layer, a horizontal alignment type liquid crystal cell, and a second polarizing plate are arranged in this order. A horizontal alignment type liquid crystal display device, wherein the first optical anisotropic layer and the second optical anisotropic layer satisfy the following [1].
[1] -60 nm ≦ Rth1 + Rth2 ≦ 60 nm
(Here, Rth1 means a retardation value in the thickness direction of the first optically anisotropic layer. Rth1 is Rth1 = {(nx1 + ny1) / 2−nz1} × d1 [nm]). d1 is the thickness of the first optically anisotropic layer, nx1 and ny1 are the main refractive index in the first optically anisotropic layer surface for light having a wavelength of 550 nm, nx1 is the maximum main refractive index in the surface, ny1 represents the main refractive index in the direction orthogonal to nx1, nz1 is the main refractive index in the thickness direction for light having a wavelength of 550 nm, and Rth2 is the retardation in the thickness direction of the second optical anisotropic layer. Rth2 is Rth2 = [{nx2 + ny2} / 2−nz2] × d2 [nm], where d2 is the thickness of the second optical anisotropic layer, and nx2 and ny2 are wavelengths of 550 nm. Second optically anisotropic layer surface for light Nx2 is the main refractive index in the plane, ny2 is the main refractive index in the direction perpendicular to nx2, and nz2 is the main refractive index in the thickness direction for light having a wavelength of 550 nm. )
[1]-60nm≦Rth1+Rth2≦60nm
(ここで、Rth1は第1の光学異方性層の厚さ方向のリターデーション値を意味する。Rth1は、Rth1={(nx1+ny1)/2-nz1}×d1[nm]である。なお、d1は第1の光学異方性層の厚さ、nx1、ny1は波長550nmの光に対する第1の光学異方性層面内の主屈折率であり、nx1は面内の最大主屈折率を、ny1はnx1に直交する方位の主屈折率を示し、nz1は波長550nmの光に対する厚さ方向の主屈折率である。また、Rth2は第2の光学異方性層の厚さ方向のリターデーション値を意味する。Rth2は、Rth2=[{nx2+ny2}/2-nz2]×d2[nm]である。なお、d2は第2の光学異方性層の厚さ、nx2、ny2は波長550nmの光に対する第2の光学異方性層面内の主屈折率であり、nx2は面内の最大主屈折率を、ny2はnx2に直交する方位の主屈折率を示し、nz2は波長550nmの光に対する厚さ方向の主屈折率である。) [4] A horizontal alignment type liquid crystal display in which at least a first polarizing plate, a first optical anisotropic layer, a second optical anisotropic layer, a horizontal alignment type liquid crystal cell, and a second polarizing plate are arranged in this order. A horizontal alignment type liquid crystal display device, wherein the first optical anisotropic layer and the second optical anisotropic layer satisfy the following [1].
[1] -60 nm ≦ Rth1 + Rth2 ≦ 60 nm
(Here, Rth1 means a retardation value in the thickness direction of the first optically anisotropic layer. Rth1 is Rth1 = {(nx1 + ny1) / 2−nz1} × d1 [nm]). d1 is the thickness of the first optically anisotropic layer, nx1 and ny1 are the main refractive index in the first optically anisotropic layer surface for light having a wavelength of 550 nm, nx1 is the maximum main refractive index in the surface, ny1 represents the main refractive index in the direction orthogonal to nx1, nz1 is the main refractive index in the thickness direction for light having a wavelength of 550 nm, and Rth2 is the retardation in the thickness direction of the second optical anisotropic layer. Rth2 is Rth2 = [{nx2 + ny2} / 2−nz2] × d2 [nm], where d2 is the thickness of the second optical anisotropic layer, and nx2 and ny2 are wavelengths of 550 nm. Second optically anisotropic layer surface for light Nx2 is the main refractive index in the plane, ny2 is the main refractive index in the direction perpendicular to nx2, and nz2 is the main refractive index in the thickness direction for light having a wavelength of 550 nm. )
〔5〕第1の光学異方性層が以下の[2]を満たし、第2の光学異方性層が以下の[3]を満たすことを特徴とする前記〔4〕に記載の水平配向型液晶表示装置。
[2]nx1>ny1≧nz1
[3]nz2>nx2=ny2 [5] The horizontal alignment according to [4], wherein the first optical anisotropic layer satisfies the following [2] and the second optical anisotropic layer satisfies the following [3]: Type liquid crystal display device.
[2] nx1> ny1 ≧ nz1
[3] nz2> nx2 = ny2
[2]nx1>ny1≧nz1
[3]nz2>nx2=ny2 [5] The horizontal alignment according to [4], wherein the first optical anisotropic layer satisfies the following [2] and the second optical anisotropic layer satisfies the following [3]: Type liquid crystal display device.
[2] nx1> ny1 ≧ nz1
[3] nz2> nx2 = ny2
〔6〕第1の偏光板の吸収軸と第1の光学異方性層の遅相軸とのなす角度をrとしたときに、85°≦r≦95°を満たすように積層されていることを特徴とする前記〔4〕または〔5〕に記載の水平配向型液晶表示装置。
[6] Laminated so as to satisfy 85 ° ≦ r ≦ 95 °, where r is an angle formed between the absorption axis of the first polarizing plate and the slow axis of the first optically anisotropic layer. The horizontal alignment type liquid crystal display device according to the above [4] or [5].
〔7〕第1の偏光板の吸収軸と第2の偏光板の吸収軸とのなす角度をsとしたときに、85°≦s≦95°を満たし、第2の偏光板の吸収軸と水平配向型液晶セル内の液晶の光軸とのなす角度をtとしたときに、-5°≦t≦5°を満たすように積層されていることを特徴とする前記〔4〕~〔6〕のいずれかに記載の水平配向型液晶表示装置。
[7] When the angle between the absorption axis of the first polarizing plate and the absorption axis of the second polarizing plate is s, 85 ° ≦ s ≦ 95 ° is satisfied, and the absorption axis of the second polarizing plate is The above [4] to [6], wherein the layers are stacked so as to satisfy −5 ° ≦ t ≦ 5 °, where t is an angle formed with the optical axis of the liquid crystal in the horizontal alignment type liquid crystal cell. ] The horizontal alignment type liquid crystal display device according to any one of the above.
本発明の水平配向型液晶表示装置は、視野角特性に優れ、表示が明るく、全方位において高コントラストな表示が可能である。
The horizontal alignment type liquid crystal display device of the present invention has excellent viewing angle characteristics, bright display, and high contrast display in all directions.
以下、本発明を詳細に説明する。
本発明の水平配向型液晶表示装置用積層偏光板は、第1の偏光板、第1の光学異方性層および第2の光学異方性層がこの順に積層された積層偏光板である。 Hereinafter, the present invention will be described in detail.
The laminated polarizing plate for a horizontal alignment type liquid crystal display device of the present invention is a laminated polarizing plate in which a first polarizing plate, a first optical anisotropic layer and a second optical anisotropic layer are laminated in this order.
本発明の水平配向型液晶表示装置用積層偏光板は、第1の偏光板、第1の光学異方性層および第2の光学異方性層がこの順に積層された積層偏光板である。 Hereinafter, the present invention will be described in detail.
The laminated polarizing plate for a horizontal alignment type liquid crystal display device of the present invention is a laminated polarizing plate in which a first polarizing plate, a first optical anisotropic layer and a second optical anisotropic layer are laminated in this order.
以下本発明に用いられる構成部材について順に説明する。
まず、本発明の水平配向型液晶表示装置に使用する水平配向型液晶セルについて説明する。
液晶セルとしては、特に制限はないが、透過型、反射型、半透過型の各種液晶セルを挙げることができる。液晶セルの駆動方式も特に制限はなく、STN-LCD等に用いられるパッシブマトリクス方式、TFT(Thin Film Transistor)電極、TFD(Thin Film Diode)電極等の能動電極を用いるアクティブマトリクス方式、プラズマアドレス方式等のい
ずれの駆動方式であっても良い。 Hereinafter, the constituent members used in the present invention will be described in order.
First, a horizontal alignment type liquid crystal cell used in the horizontal alignment type liquid crystal display device of the present invention will be described.
Although there is no restriction | limiting in particular as a liquid crystal cell, Various liquid crystal cells of a transmissive type, a reflective type, and a semi-transmissive type can be mentioned. The driving method of the liquid crystal cell is not particularly limited, and is a passive matrix method used for STN-LCDs, an active matrix method using active electrodes such as TFT (Thin Film Transistor) electrodes, TFD (Thin Film Diode) electrodes, and a plasma addressing method. Any driving method may be used.
まず、本発明の水平配向型液晶表示装置に使用する水平配向型液晶セルについて説明する。
液晶セルとしては、特に制限はないが、透過型、反射型、半透過型の各種液晶セルを挙げることができる。液晶セルの駆動方式も特に制限はなく、STN-LCD等に用いられるパッシブマトリクス方式、TFT(Thin Film Transistor)電極、TFD(Thin Film Diode)電極等の能動電極を用いるアクティブマトリクス方式、プラズマアドレス方式等のい
ずれの駆動方式であっても良い。 Hereinafter, the constituent members used in the present invention will be described in order.
First, a horizontal alignment type liquid crystal cell used in the horizontal alignment type liquid crystal display device of the present invention will be described.
Although there is no restriction | limiting in particular as a liquid crystal cell, Various liquid crystal cells of a transmissive type, a reflective type, and a semi-transmissive type can be mentioned. The driving method of the liquid crystal cell is not particularly limited, and is a passive matrix method used for STN-LCDs, an active matrix method using active electrodes such as TFT (Thin Film Transistor) electrodes, TFD (Thin Film Diode) electrodes, and a plasma addressing method. Any driving method may be used.
液晶セルを構成する透明基板としては、液晶層を構成する液晶性を示す材料を特定の配向方向に配向させるものであれば特に制限はない。具体的には、基板自体が液晶を配向させる性質を有している透明基板、基板自体は配向能に欠けるが、液晶を配向させる性質を有する配向膜等をこれに設けた透明基板等がいずれも使用できる。また、液晶セルの電極は、ITO等の公知のものが使用できる。電極は通常、液晶層が接する透明基板の面上に設けることができ、配向膜を有する基板を使用する場合は、基板と配向膜との間に設けることができる。
The transparent substrate constituting the liquid crystal cell is not particularly limited as long as the liquid crystal material constituting the liquid crystal layer is aligned in a specific alignment direction. Specifically, a transparent substrate having the property of aligning the liquid crystal itself, a substrate itself lacking alignment ability, but a transparent substrate provided with an alignment film having the property of aligning liquid crystal, etc. Can also be used. Moreover, well-known things, such as ITO, can be used for the electrode of a liquid crystal cell. The electrode can usually be provided on the surface of the transparent substrate with which the liquid crystal layer is in contact. When a substrate having an alignment film is used, it can be provided between the substrate and the alignment film.
液晶層を形成する液晶性を示す材料としては、正の誘電率異方性を有する材料であれば特に制限されず、各種の液晶セルを構成し得る通常の各種低分子液晶物質、高分子液晶物質およびこれらの混合物が挙げられる。また、これらに液晶性を損なわない範囲で色素や非液晶性物質等を添加することもできる。
The material exhibiting liquid crystallinity for forming the liquid crystal layer is not particularly limited as long as it has a positive dielectric anisotropy, and various ordinary low-molecular liquid crystal substances and polymer liquid crystals capable of constituting various liquid crystal cells. Materials and mixtures thereof. Moreover, a pigment | dye, a non-liquid crystalline substance, etc. can also be added to these in the range which does not impair liquid crystallinity.
本発明の水平配向型液晶表示装置は、前記した構成部材以外にも他の構成部材を付設することができる。例えば、カラーフィルターを本発明の液晶表示装置に付設することにより、色純度の高いマルチカラー又はフルカラー表示を行うことができるカラー液晶表示装置を作製することができる。
The horizontal alignment type liquid crystal display device of the present invention can be provided with other constituent members in addition to the constituent members described above. For example, by attaching a color filter to the liquid crystal display device of the present invention, a color liquid crystal display device capable of performing multicolor or full color display with high color purity can be manufactured.
次に、本発明に使用する光学異方性層について順に説明する。
まず、第1の光学異方性層について説明する。
第1の光学異方性層としては、例えば、ポリカーボネート、ノルボルネン系樹脂等の環状ポリオレフィン、ポリビニルアルコール、ポリスチレン、ポリメチルメタクリレート、ポリプロピレンやその他のポリオレフィン、ポリアリレート、ポリアミドの如き適宜なポリマーからなるフィルムを一軸あるいは二軸延伸処理する手法や特開平5-157911号公報に示されるような熱収縮フィルムにより長尺フィルムの幅方向を熱収縮させて厚み方向に位相差を大きくする手法により製造した複屈折フィルム、液晶ポリマーなどの液晶材料からなる配向フィルム、液晶材料の配向層をフィルムにて支持したものなどが挙げられる。 Next, the optically anisotropic layer used in the present invention will be described in order.
First, the first optical anisotropic layer will be described.
As the first optically anisotropic layer, for example, a film made of an appropriate polymer such as a cyclic polyolefin such as polycarbonate or norbornene resin, polyvinyl alcohol, polystyrene, polymethyl methacrylate, polypropylene, other polyolefins, polyarylate, or polyamide. A composite film manufactured by a method in which a film is uniaxially or biaxially stretched or a method in which the width direction of a long film is thermally contracted by a heat shrinkable film as disclosed in JP-A-5-157911 and the phase difference is increased in the thickness direction. Examples thereof include a refractive film, an alignment film made of a liquid crystal material such as a liquid crystal polymer, and a film in which an alignment layer of the liquid crystal material is supported.
まず、第1の光学異方性層について説明する。
第1の光学異方性層としては、例えば、ポリカーボネート、ノルボルネン系樹脂等の環状ポリオレフィン、ポリビニルアルコール、ポリスチレン、ポリメチルメタクリレート、ポリプロピレンやその他のポリオレフィン、ポリアリレート、ポリアミドの如き適宜なポリマーからなるフィルムを一軸あるいは二軸延伸処理する手法や特開平5-157911号公報に示されるような熱収縮フィルムにより長尺フィルムの幅方向を熱収縮させて厚み方向に位相差を大きくする手法により製造した複屈折フィルム、液晶ポリマーなどの液晶材料からなる配向フィルム、液晶材料の配向層をフィルムにて支持したものなどが挙げられる。 Next, the optically anisotropic layer used in the present invention will be described in order.
First, the first optical anisotropic layer will be described.
As the first optically anisotropic layer, for example, a film made of an appropriate polymer such as a cyclic polyolefin such as polycarbonate or norbornene resin, polyvinyl alcohol, polystyrene, polymethyl methacrylate, polypropylene, other polyolefins, polyarylate, or polyamide. A composite film manufactured by a method in which a film is uniaxially or biaxially stretched or a method in which the width direction of a long film is thermally contracted by a heat shrinkable film as disclosed in JP-A-5-157911 and the phase difference is increased in the thickness direction. Examples thereof include a refractive film, an alignment film made of a liquid crystal material such as a liquid crystal polymer, and a film in which an alignment layer of the liquid crystal material is supported.
面内方向に面内の主屈折率が最大になる方向であるx方向、x方向に直行する方向であるy方向をとり、厚さ方向をz方向とする場合、正の一軸性光学異方性層は、屈折率としてnx>ny=nzの関係を有する。また、正の二軸性光学異方性層は、屈折率としてnx>nz>nyの関係を有する。負の一軸性光学異方性層は、屈折率としてnx=ny>nzの関係を有する。負の二軸性光学異方性層は、屈折率としてnx>ny>nzの関係を有する。
When the x direction, which is the direction in which the in-plane main refractive index is the maximum in the in-plane direction, and the y direction, which is the direction perpendicular to the x direction, are taken and the thickness direction is the z direction, positive uniaxial optical anisotropic The conductive layer has a relationship of nx> ny = nz as a refractive index. The positive biaxial optically anisotropic layer has a relationship of nx> nz> ny as a refractive index. The negative uniaxial optically anisotropic layer has a relationship of nx = ny> nz as a refractive index. The negative biaxial optically anisotropic layer has a relationship of nx> ny> nz as a refractive index.
第1の光学異方性層および第2の光学異方性層は、第1の光学異方性層の厚さをd1、第1の光学異方性層面内の最大主屈折率をnx1およびnx1に直交する方位の主屈折率をny1、厚さ方向の主屈折率をnz1とし、波長550nmの光における厚さ方向のリターデーション値(Rth1={(nx1+ny1)/2-nz1}×d1[nm])、第2の光学異方性層の厚さをd2、第2の光学異方性層面内の最大主屈折率をnx2およびnx2に直交する方位の主屈折率をny2、厚さ方向の主屈折率をnz2、かつ、nz21>nx2≧ny2とし、波長550nmの光における厚さ方向のリターデーション値(Rth2={(nx2+ny2)/2-nz2}×d2[nm])とした場合に、以下の[1]式を満たす。
[1]-60nm≦Rth1+Rth2≦60nm
上記範囲は更に好ましくは-60nm≦Rth1+Rth2≦0nmである。Rth1+Rth2が上記範囲である場合、優れた視野角特性を示す。 The first optical anisotropic layer and the second optical anisotropic layer have a thickness of the first optical anisotropic layer d1, a maximum principal refractive index in the plane of the first optical anisotropic layer nx1, and The main refractive index in the direction orthogonal to nx1 is ny1, the main refractive index in the thickness direction is nz1, and the retardation value (Rth1 = {(nx1 + ny1) / 2−nz1} × d1 [ nm]), the thickness of the second optical anisotropic layer is d2, the maximum main refractive index in the plane of the second optical anisotropic layer is nx2, and the main refractive index in the direction orthogonal to nx2 is ny2, the thickness direction And nz21> nx2 ≧ ny2, and the retardation value in the thickness direction of light with a wavelength of 550 nm (Rth2 = {(nx2 + ny2) / 2−nz2} × d2 [nm]). The following formula [1] is satisfied.
[1] -60 nm ≦ Rth1 + Rth2 ≦ 60 nm
The above range is more preferably −60 nm ≦ Rth1 + Rth2 ≦ 0 nm. When Rth1 + Rth2 is in the above range, excellent viewing angle characteristics are exhibited.
[1]-60nm≦Rth1+Rth2≦60nm
上記範囲は更に好ましくは-60nm≦Rth1+Rth2≦0nmである。Rth1+Rth2が上記範囲である場合、優れた視野角特性を示す。 The first optical anisotropic layer and the second optical anisotropic layer have a thickness of the first optical anisotropic layer d1, a maximum principal refractive index in the plane of the first optical anisotropic layer nx1, and The main refractive index in the direction orthogonal to nx1 is ny1, the main refractive index in the thickness direction is nz1, and the retardation value (Rth1 = {(nx1 + ny1) / 2−nz1} × d1 [ nm]), the thickness of the second optical anisotropic layer is d2, the maximum main refractive index in the plane of the second optical anisotropic layer is nx2, and the main refractive index in the direction orthogonal to nx2 is ny2, the thickness direction And nz21> nx2 ≧ ny2, and the retardation value in the thickness direction of light with a wavelength of 550 nm (Rth2 = {(nx2 + ny2) / 2−nz2} × d2 [nm]). The following formula [1] is satisfied.
[1] -60 nm ≦ Rth1 + Rth2 ≦ 60 nm
The above range is more preferably −60 nm ≦ Rth1 + Rth2 ≦ 0 nm. When Rth1 + Rth2 is in the above range, excellent viewing angle characteristics are exhibited.
本発明のさらに好ましい形態としては、第1の光学異方性層が以下の[2]を満たし、第2の光学異方性層が以下の[3]を満たす。
[2]nx1>ny1≧nz1
[3]nz2>nx2=ny2 As a more preferable embodiment of the present invention, the first optical anisotropic layer satisfies the following [2], and the second optical anisotropic layer satisfies the following [3].
[2] nx1> ny1 ≧ nz1
[3] nz2> nx2 = ny2
[2]nx1>ny1≧nz1
[3]nz2>nx2=ny2 As a more preferable embodiment of the present invention, the first optical anisotropic layer satisfies the following [2], and the second optical anisotropic layer satisfies the following [3].
[2] nx1> ny1 ≧ nz1
[3] nz2> nx2 = ny2
第1の光学異方性層は、偏光板の視野角補償として寄与しており、550nmの光に対して、第1の光学異方性層面内のリターデーション値(Re1=(nx1-ny1)×d1[nm])は、50nm~500nm、好ましくは80nm~480nm、さらに好ましくは100nm~450nmの範囲であることが望ましい。Re1値が上記範囲内である場合には、十分な視野角改良効果が得られ、斜めから見たときの不必要な色付きを防ぐことができる。
第1の光学異方性層の厚さ方向のリターデーション値(Rth1)は、30nm~750nmであることが好ましく、より好ましくは40nm~500nm、さらに好ましくは50nm~200nmの範囲である。上記範囲を外れた場合には、十分な視野角改良効果が得られないかあるいは、斜めから見たときに不必要な色付きが生じる恐れがある。 The first optically anisotropic layer contributes to the viewing angle compensation of the polarizing plate, and the retardation value (Re1 = (nx1-ny1) in the first optically anisotropic layer surface with respect to 550 nm light. Xd1 [nm]) is desirably in the range of 50 nm to 500 nm, preferably 80 nm to 480 nm, and more preferably 100 nm to 450 nm. When the Re1 value is within the above range, a sufficient viewing angle improvement effect can be obtained, and unnecessary coloring can be prevented when viewed from an oblique direction.
The retardation value (Rth1) in the thickness direction of the first optically anisotropic layer is preferably 30 nm to 750 nm, more preferably 40 nm to 500 nm, still more preferably 50 nm to 200 nm. When outside the above range, a sufficient viewing angle improvement effect may not be obtained, or unnecessary coloring may occur when viewed from an oblique direction.
第1の光学異方性層の厚さ方向のリターデーション値(Rth1)は、30nm~750nmであることが好ましく、より好ましくは40nm~500nm、さらに好ましくは50nm~200nmの範囲である。上記範囲を外れた場合には、十分な視野角改良効果が得られないかあるいは、斜めから見たときに不必要な色付きが生じる恐れがある。 The first optically anisotropic layer contributes to the viewing angle compensation of the polarizing plate, and the retardation value (Re1 = (nx1-ny1) in the first optically anisotropic layer surface with respect to 550 nm light. Xd1 [nm]) is desirably in the range of 50 nm to 500 nm, preferably 80 nm to 480 nm, and more preferably 100 nm to 450 nm. When the Re1 value is within the above range, a sufficient viewing angle improvement effect can be obtained, and unnecessary coloring can be prevented when viewed from an oblique direction.
The retardation value (Rth1) in the thickness direction of the first optically anisotropic layer is preferably 30 nm to 750 nm, more preferably 40 nm to 500 nm, still more preferably 50 nm to 200 nm. When outside the above range, a sufficient viewing angle improvement effect may not be obtained, or unnecessary coloring may occur when viewed from an oblique direction.
また前記第1の偏光板の吸収軸と前記第1の光学異方性層の遅相軸とのなす角度をrとしたときに、rは85°~95°の範囲であることが好ましく、より好ましくは88~92°、更に好ましくは略90°(直交)である。第1の偏光板の吸収軸と第1の光学異方性層の長尺ロールを略直交(交わる角度が90°±5°以内、好ましくは±2°以内のことをいう。)となるようにロールトゥロールに貼り合わせて一体化することで、高効率かつ薄型の積層偏光板を製造できるが、略直交に一体化するためには、第1の光学異方性層の遅相軸は、ロール長尺方向に対し、直交な方向に配置する必要がある。そのためには、第1の光学異方性層を横一軸延伸あるいは二軸延伸により製造したほうがよい。一般に、横一軸延伸または二軸延伸で製造した場合、位相差フィルムの屈折率の関係は,nx>ny>nzからなる負二軸性になることが知られている。
In addition, when r is an angle formed by the absorption axis of the first polarizing plate and the slow axis of the first optically anisotropic layer, r is preferably in the range of 85 ° to 95 °, The angle is more preferably 88 to 92 °, and still more preferably about 90 ° (orthogonal). The absorption axis of the first polarizing plate and the long roll of the first optically anisotropic layer are substantially orthogonal (the crossing angle is within 90 ° ± 5 °, preferably within ± 2 °). Can be manufactured by laminating and integrating with roll-to-roll, but in order to integrate substantially orthogonally, the slow axis of the first optical anisotropic layer is It is necessary to arrange in a direction perpendicular to the roll length direction. For that purpose, it is better to produce the first optically anisotropic layer by lateral uniaxial stretching or biaxial stretching. In general, when manufactured by transverse uniaxial stretching or biaxial stretching, it is known that the refractive index relationship of the retardation film becomes negative biaxiality consisting of nx> ny> nz.
次に、第2の光学異方性層について説明する。
第2の光学異方性層は、正の一軸性を示す液晶材料を液晶状態においてホメオトロピック配向させた後、配向固定化したホメオトロピック配向液晶フィルムからなることが望ましい。
本発明において、液晶材料のホメオトロピック配向を固定化した液晶フィルムを得るに当たっては、液晶材料と配向基板の選択が極めて重要である。
本発明に用いられる液晶材料は、少なくともポリ(メタ)アクリレートやポリシロキサンなどの側鎖型の液晶性ポリマーを主たる構成成分として含むものである。
また本発明において用いられる側鎖型液晶ポリマーは末端に重合可能なオキセタニル基を有するものであることが望ましい。より具体的には、式(1)で表されるオキセタニル基を有する(メタ)アクリル化合物の(メタ)アクリル部位を単独重合、もしくは他の(メタ)アクリル化合物と共重合させて得られる側鎖型液晶性高分子物質を好ましい例として挙げることができる。 Next, the second optical anisotropic layer will be described.
The second optically anisotropic layer is preferably made of a homeotropically aligned liquid crystal film in which a liquid crystal material exhibiting positive uniaxiality is homeotropically aligned in a liquid crystal state and then fixed in alignment.
In the present invention, selection of a liquid crystal material and an alignment substrate is extremely important for obtaining a liquid crystal film in which the homeotropic alignment of the liquid crystal material is fixed.
The liquid crystal material used in the present invention contains at least a side chain type liquid crystalline polymer such as poly (meth) acrylate or polysiloxane as a main constituent component.
The side chain type liquid crystal polymer used in the present invention preferably has a polymerizable oxetanyl group at the terminal. More specifically, the side chain obtained by homopolymerizing the (meth) acrylic moiety of the (meth) acrylic compound having an oxetanyl group represented by the formula (1) or copolymerizing with another (meth) acrylic compound. A preferred example is a liquid crystalline polymer material.
第2の光学異方性層は、正の一軸性を示す液晶材料を液晶状態においてホメオトロピック配向させた後、配向固定化したホメオトロピック配向液晶フィルムからなることが望ましい。
本発明において、液晶材料のホメオトロピック配向を固定化した液晶フィルムを得るに当たっては、液晶材料と配向基板の選択が極めて重要である。
本発明に用いられる液晶材料は、少なくともポリ(メタ)アクリレートやポリシロキサンなどの側鎖型の液晶性ポリマーを主たる構成成分として含むものである。
また本発明において用いられる側鎖型液晶ポリマーは末端に重合可能なオキセタニル基を有するものであることが望ましい。より具体的には、式(1)で表されるオキセタニル基を有する(メタ)アクリル化合物の(メタ)アクリル部位を単独重合、もしくは他の(メタ)アクリル化合物と共重合させて得られる側鎖型液晶性高分子物質を好ましい例として挙げることができる。 Next, the second optical anisotropic layer will be described.
The second optically anisotropic layer is preferably made of a homeotropically aligned liquid crystal film in which a liquid crystal material exhibiting positive uniaxiality is homeotropically aligned in a liquid crystal state and then fixed in alignment.
In the present invention, selection of a liquid crystal material and an alignment substrate is extremely important for obtaining a liquid crystal film in which the homeotropic alignment of the liquid crystal material is fixed.
The liquid crystal material used in the present invention contains at least a side chain type liquid crystalline polymer such as poly (meth) acrylate or polysiloxane as a main constituent component.
The side chain type liquid crystal polymer used in the present invention preferably has a polymerizable oxetanyl group at the terminal. More specifically, the side chain obtained by homopolymerizing the (meth) acrylic moiety of the (meth) acrylic compound having an oxetanyl group represented by the formula (1) or copolymerizing with another (meth) acrylic compound. A preferred example is a liquid crystalline polymer material.
上記式(1)中、R1は水素またはメチル基を表し、R2は水素、メチル基またはエチル基を表し、L1およびL2はそれぞれ個別に単結合、-O-、-O-CO-、または-CO-O-のいずれかを表し、Mは式(2)、式(3)または式(4)を表し、nおよびmはそれぞれ個別に0~10の整数を示す。
-P1-L3-P2-L4-P3- (2)
-P1-L3-P3- (3)
-P3- (4) In the above formula (1), R 1 represents hydrogen or a methyl group, R 2 represents hydrogen, a methyl group or an ethyl group, and L 1 and L 2 are each independently a single bond, —O—, —O—CO. -Represents either-or -CO-O-, M represents formula (2), formula (3) or formula (4), and n and m each independently represents an integer of 0 to 10.
-P1-L3-P2-L4-P3- (2)
-P1-L3-P3- (3)
-P3- (4)
-P1-L3-P2-L4-P3- (2)
-P1-L3-P3- (3)
-P3- (4) In the above formula (1), R 1 represents hydrogen or a methyl group, R 2 represents hydrogen, a methyl group or an ethyl group, and L 1 and L 2 are each independently a single bond, —O—, —O—CO. -Represents either-or -CO-O-, M represents formula (2), formula (3) or formula (4), and n and m each independently represents an integer of 0 to 10.
-P1-L3-P2-L4-P3- (2)
-P1-L3-P3- (3)
-P3- (4)
式(2)~(4)中、P1およびP2はそれぞれ個別に式(5)から選ばれる基を表し、P3は式(6)から選ばれる基を表し、L3およびL4はそれぞれ個別に単結合、-CH=CH-、-C≡C-、-O-、-O-CO-または-CO-O-を表す。
In formulas (2) to (4), P1 and P2 each independently represent a group selected from formula (5), P3 represents a group selected from formula (6), and L3 and L4 each independently represents a single bond. , —CH═CH—, —C≡C—, —O—, —O—CO— or —CO—O—.
これらオキセタニル基を有する(メタ)アクリル化合物の合成法は特に制限されるものではなく、通常の有機化学合成法で用いられる方法を適用することによって合成することができる。例えば、ウィリアムソンのエーテル合成や、縮合剤を用いたエステル合成などの手段でオキセタニル基を持つ部位と(メタ)アクリル基を持つ部位を結合することで、オキセタニル基と(メタ)アクリル基の2つの反応性官能基を持つオキセタニル基を有する(メタ)アクリル化合物を合成することができる。
The method for synthesizing these (meth) acrylic compounds having an oxetanyl group is not particularly limited, and can be synthesized by applying a method used in a general organic chemical synthesis method. For example, by combining a site having an oxetanyl group and a site having a (meth) acrylic group by means such as Williamson's ether synthesis or ester synthesis using a condensing agent, oxetanyl group and (meth) acrylic group 2 A (meth) acrylic compound having an oxetanyl group having two reactive functional groups can be synthesized.
式(1)で表されるオキセタニル基を有する(メタ)アクリル化合物の(メタ)アクリル基を単独重合、もしくは他の(メタ)アクリル化合物と共重合することにより下記式(7)で表されるユニットを含む側鎖型液晶性高分子物質が得られる。重合条件は特に限定されるものではなく、通常のラジカル重合やアニオン重合の条件を採用することができる。
It is represented by the following formula (7) by homopolymerizing the (meth) acrylic group of the (meth) acrylic compound having an oxetanyl group represented by the formula (1) or copolymerizing with another (meth) acrylic compound. A side-chain liquid crystalline polymer substance containing units can be obtained. The polymerization conditions are not particularly limited, and normal radical polymerization or anionic polymerization conditions can be employed.
ラジカル重合の例としては、(メタ)アクリル化合物をジメチルホルムアミド(DMF)などの溶媒に溶かし、2,2’-アゾビスイソブチロニトリル(AIBN)や過酸化ベンゾイル(BPO)などを開始剤として、60~120℃で数時間反応させる方法が挙げられる。また、液晶相を安定に出現させるために、臭化銅(I)/2,2’-ビピリジル系や2,2,6,6-テトラメチルピペリジノオキシ・フリーラジカル(TEMPO)系などを開始剤としたリビングラジカル重合を行い、分子量分布を制御する方法も有効である。これらのラジカル重合は脱酸素条件で行うことが好ましい。
As an example of radical polymerization, a (meth) acryl compound is dissolved in a solvent such as dimethylformamide (DMF), and 2,2′-azobisisobutyronitrile (AIBN), benzoyl peroxide (BPO), or the like is used as an initiator. And reacting at 60 to 120 ° C. for several hours. Moreover, in order to make the liquid crystal phase appear stably, a copper (I) bromide / 2,2′-bipyridyl system, a 2,2,6,6-tetramethylpiperidinooxy free radical (TEMPO) system, etc. are used. A method of controlling the molecular weight distribution by conducting living radical polymerization as an initiator is also effective. These radical polymerizations are preferably performed under deoxygenation conditions.
アニオン重合の例としては、(メタ)アクリル化合物をテトラヒドロフラン(THF)などの溶媒に溶かし、有機リチウム化合物、有機ナトリウム化合物、グリニャール試薬などの強塩基を開始剤として反応させる方法が挙げられる。また、開始剤や反応温度を最適化することでリビングアニオン重合とし、分子量分布を制御することもできる。これらのアニオン重合は、厳密に脱水かつ脱酸素条件で行う必要がある。
Examples of anionic polymerization include a method in which a (meth) acrylic compound is dissolved in a solvent such as tetrahydrofuran (THF) and a strong base such as an organic lithium compound, an organic sodium compound, or a Grignard reagent is reacted as an initiator. In addition, the molecular weight distribution can be controlled by optimizing the initiator and the reaction temperature for living anionic polymerization. These anionic polymerizations must be performed strictly under dehydration and deoxygenation conditions.
また、このとき共重合する(メタ)アクリル化合物は特に限定されるものではなく、合成される高分子物質が液晶性を示せば何でもよいが、合成される高分子物質の液晶性を高めるため、メソゲン基を有する(メタ)アクリル化合物が好ましい。例えば下記式で示されるような(メタ)アクリル化合物を好ましい化合物として例示することができる。
In addition, the (meth) acryl compound to be copolymerized at this time is not particularly limited and may be anything as long as the synthesized polymer substance exhibits liquid crystallinity, but in order to increase the liquid crystallinity of the synthesized polymer substance, A (meth) acrylic compound having a mesogenic group is preferred. For example, a (meth) acrylic compound represented by the following formula can be exemplified as a preferred compound.
ここで、Rは、水素、炭素数1~12のアルキル基、炭素数1~12のアルコキシ基、またはシアノ基を表す。
Here, R represents hydrogen, an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, or a cyano group.
側鎖型液晶性高分子物質は、式(7)で表されるユニットを5~100モル%含むものが好ましく、10~100モル%含むものが特に好ましい。また、側鎖型液晶性高分子物質は、重量平均分子量が2,000~100,000であるものが好ましく、5,000~50,000のものが特に好ましい。
The side chain type liquid crystalline polymer substance preferably contains 5 to 100 mol% of the unit represented by the formula (7), and particularly preferably contains 10 to 100 mol%. The side chain type liquid crystalline polymer substance preferably has a weight average molecular weight of 2,000 to 100,000, particularly preferably 5,000 to 50,000.
本発明で用いる液晶材料においては、前記側鎖型液晶性高分子物質の他に、液晶性を損なわずに混和し得る種々の化合物を含有することができる。含有することができる化合物としては、オキセタニル基、エポキシ基、ビニルエーテル基などのカチオン重合性官能基を有する化合物、フィルム形成能を有する各種の高分子物質、液晶性を示す各種の低分子液晶性化合物や高分子液晶性化合物などが挙げられる。前記の側鎖型液晶性高分子物質を組成物として用いる場合、組成物全体に占める前記の側鎖型液晶性高分子物質の割合は、10質量%以上、好ましくは30質量%以上、さらに好ましくは50質量%以上である。側鎖型液晶性高分子物質の含有量が10質量%未満では組成物中に占める重合性基濃度が低くなり、重合後の機械的強度が不十分となるため好ましくない。
The liquid crystal material used in the present invention may contain various compounds that can be mixed without impairing liquid crystallinity in addition to the side chain liquid crystalline polymer substance. Examples of compounds that can be contained include compounds having a cationic polymerizable functional group such as an oxetanyl group, an epoxy group, and a vinyl ether group, various polymer substances having film-forming ability, and various low-molecular liquid crystal compounds having liquid crystallinity. And polymer liquid crystalline compounds. When the side chain liquid crystalline polymer substance is used as a composition, the proportion of the side chain liquid crystalline polymer substance in the entire composition is 10% by mass or more, preferably 30% by mass or more, and more preferably. Is 50 mass% or more. If the content of the side chain type liquid crystalline polymer substance is less than 10% by mass, the concentration of the polymerizable group in the composition becomes low, and the mechanical strength after polymerization becomes insufficient.
また前記液晶材料は配向処理された後、オキセタニル基をカチオン重合させて架橋することにより、当該液晶状態を固定化する。このため、液晶材料中に、光や熱などの外部刺激でカチオンを発生する光カチオン発生剤および/または熱カチオン発生剤を含有させておくことが好ましい。また必要によっては各種の増感剤を併用してもよい。
Further, after the liquid crystal material is subjected to an alignment treatment, the oxetanyl group is cationically polymerized and crosslinked to fix the liquid crystal state. For this reason, it is preferable that the liquid crystal material contains a photocation generator and / or a thermal cation generator that generates cations by an external stimulus such as light or heat. If necessary, various sensitizers may be used in combination.
光カチオン発生剤とは、適当な波長の光を照射することによりカチオンを発生できる化合物を意味し、有機スルフォニウム塩系、ヨードニウム塩系、フォスフォニウム塩系などを例示することが出来る。これら化合物の対イオンとしては、アンチモネート、フォスフェート、ボレートなどが好ましく用いられる。具体的な化合物としては、Ar3S+SbF6
-、Ar3P+BF4
-、Ar2I+PF6
-(ただし、Arはフェニル基または置換フェニル基を示す。)などが挙げられる。また、スルホン酸エステル類、トリアジン類、ジアゾメタン類、β-ケトスルホン、イミノスルホナート、ベンゾインスルホナートなども用いることができる。
The photo cation generator means a compound capable of generating a cation by irradiating with light having an appropriate wavelength, and examples thereof include organic sulfonium salt systems, iodonium salt systems, and phosphonium salt systems. Antimonates, phosphates, borates and the like are preferably used as counter ions of these compounds. Specific examples of the compound include Ar 3 S + SbF 6 − , Ar 3 P + BF 4 − , Ar 2 I + PF 6 − (wherein Ar represents a phenyl group or a substituted phenyl group), and the like. In addition, sulfonic acid esters, triazines, diazomethanes, β-ketosulfone, iminosulfonate, benzoinsulfonate and the like can also be used.
熱カチオン発生剤とは、適当な温度に加熱されることによりカチオンを発生できる化合物であり、例えば、ベンジルスルホニウム塩類、ベンジルアンモニウム塩類、ベンジルピリジニウム塩類、ベンジルホスホニウム塩類、ヒドラジニウム塩類、カルボン酸エステル類、スルホン酸エステル類、アミンイミド類、五塩化アンチモン-塩化アセチル錯体、ジアリールヨードニウム塩-ジベンジルオキシ銅、ハロゲン化ホウ素-三級アミン付加物などを挙げることができる。
The thermal cation generator is a compound capable of generating a cation by being heated to an appropriate temperature, for example, benzylsulfonium salts, benzylammonium salts, benzylpyridinium salts, benzylphosphonium salts, hydrazinium salts, carboxylic acid esters, Examples thereof include sulfonic acid esters, amine imides, antimony pentachloride-acetyl chloride complexes, diaryliodonium salts-dibenzyloxycopper, and boron halide-tertiary amine adducts.
これらのカチオン発生剤の液晶材料中への添加量は、用いる側鎖型液晶性高分子物質を構成するメソゲン部分やスペーサ部分の構造や、オキセタニル基当量、液晶の配向条件などにより異なるため一概には言えないが、側鎖型液晶性高分子物質に対し、通常100質量ppm~20質量%、好ましくは1000質量ppm~10質量%、より好ましくは0.2質量%~7質量%、最も好ましくは0.5質量%~5質量%の範囲である。100質量ppmよりも少ない場合には、発生するカチオンの量が十分でなく重合が進行しないおそれがあり、また20質量%よりも多い場合には、液晶フィルム中に残存するカチオン発生剤の分解残存物等が多くなり耐光性などが悪化するおそれがあるため好ましくない。
The amount of these cation generators added to the liquid crystal material varies depending on the structure of the mesogenic part and spacer part, the oxetanyl group equivalent, the alignment condition of the liquid crystal, etc. constituting the side chain type liquid crystalline polymer material to be used. However, it is usually 100 mass ppm to 20 mass%, preferably 1000 mass ppm to 10 mass%, more preferably 0.2 mass% to 7 mass%, most preferably based on the side chain type liquid crystalline polymer substance. Is in the range of 0.5% to 5% by weight. If the amount is less than 100 mass ppm, the amount of cations generated may not be sufficient and polymerization may not proceed. If the amount is more than 20 mass%, the remaining cation generator remains in the liquid crystal film. It is not preferable because there is a risk that the light resistance and the like may deteriorate due to an increase in the number of objects.
次に配向基板について説明する。
配向基板としては、まず平滑な平面を有するものが好ましく、有機高分子材料からなるフィルムやシート、ガラス板、金属板などを挙げることができる。コストや連続生産性の観点からは有機高分子からなる材料を用いることが好ましい。有機高分子材料の例としては、ポリビニルアルコール、ポリイミド、ポリフェニレンオキシド、ポリエーテルケトン、ポリエーテルエーテルケトン、ポリエチレンテレフタレート、ポリエチレンナフタレート等のポリエステル系ポリマー、ジアセチルセルロース、トリアセチルセルロース等のセルロース系ポリマー、ポリカーボネート系ポリマー、ポリメチルメタクリレート等のアクリル系ポリマー等の透明ポリマーからなるフィルムが挙げられる。またポリスチレン、アクリロニトリル・スチレン共重合体等のスチレン系ポリマー、ポリエチレン、ポリプロピレン、エチレン・プロピレン共重合体等のオレフィン系ポリマー、環状ないしノルボルネン構造を有するシクロポリオレフィン、塩化ビニル系ポリマー、ナイロンや芳香族ポリアミド等のアミド系ポリマー等の透明ポリマーからなるフィルムも挙げられる。さらにイミド系ポリマー、スルホン系ポリマー、ポリエーテルスルホン系ポリマー、ポリエーテルエーテルケトン系ポリマー、ポリフェニレンスルフィド系ポリマー、ビニルアルコール系ポリマー、塩化ビニリデン系ポリマー、ビニルブチラール系ポリマー、アリレート系ポリマー、ポリオキシメチレン系ポリマー、エポキシ系ポリマーや前記ポリマーのブレンド物等の透明ポリマーからなるフィルムなども挙げられる。これらのなかでも、光学フィルムとして用いられるトリアセチルセルロース、ポリカーボネート、ノルボルネンポリオレフィン等のプラスチックフィルムが使用される。有機高分子材料のフィルムとしては、特にゼオノア(商品名,日本ゼオン(株)製)、ゼオネックス(商品名,日本ゼオン(株)製)、アートン(商品名,JSR(株)製)などのノルボルネン構造を有するポリマー物質からなるプラスチックフィルムが光学的にも優れた特性を有するので好ましい。また金属フィルムとしては、例えばアルミニウムなどから形成される当該フィルムが挙げられる。 Next, the alignment substrate will be described.
As the alignment substrate, a substrate having a smooth plane is preferable, and examples thereof include a film or sheet made of an organic polymer material, a glass plate, and a metal plate. From the viewpoint of cost and continuous productivity, it is preferable to use a material made of an organic polymer. Examples of organic polymer materials include polyvinyl alcohol, polyimide, polyphenylene oxide, polyether ketone, polyether ether ketone, polyester polymers such as polyethylene terephthalate and polyethylene naphthalate, cellulose polymers such as diacetyl cellulose and triacetyl cellulose, Examples include films made of transparent polymers such as polycarbonate polymers and acrylic polymers such as polymethyl methacrylate. Also, styrene polymers such as polystyrene, acrylonitrile / styrene copolymer, olefin polymers such as polyethylene, polypropylene, ethylene / propylene copolymer, cyclopolyolefins having cyclic or norbornene structure, vinyl chloride polymers, nylon and aromatic polyamides. Examples thereof include a film made of a transparent polymer such as an amide polymer. Furthermore, imide polymers, sulfone polymers, polyether sulfone polymers, polyether ether ketone polymers, polyphenylene sulfide polymers, vinyl alcohol polymers, vinylidene chloride polymers, vinyl butyral polymers, arylate polymers, polyoxymethylene polymers Examples thereof include a film made of a transparent polymer such as a polymer, an epoxy-based polymer, and a blend of the above polymers. Among these, plastic films such as triacetyl cellulose, polycarbonate, norbornene polyolefin used as an optical film are used. Examples of organic polymer film include norbornene such as ZEONOR (trade name, manufactured by ZEON CORPORATION), ZEONEX (trade name, manufactured by ZEON CORPORATION), Arton (trade name, manufactured by JSR Corporation), etc. A plastic film made of a polymer material having a structure is preferable because it has excellent optical properties. Moreover, as a metal film, the said film formed from aluminum etc. is mentioned, for example.
配向基板としては、まず平滑な平面を有するものが好ましく、有機高分子材料からなるフィルムやシート、ガラス板、金属板などを挙げることができる。コストや連続生産性の観点からは有機高分子からなる材料を用いることが好ましい。有機高分子材料の例としては、ポリビニルアルコール、ポリイミド、ポリフェニレンオキシド、ポリエーテルケトン、ポリエーテルエーテルケトン、ポリエチレンテレフタレート、ポリエチレンナフタレート等のポリエステル系ポリマー、ジアセチルセルロース、トリアセチルセルロース等のセルロース系ポリマー、ポリカーボネート系ポリマー、ポリメチルメタクリレート等のアクリル系ポリマー等の透明ポリマーからなるフィルムが挙げられる。またポリスチレン、アクリロニトリル・スチレン共重合体等のスチレン系ポリマー、ポリエチレン、ポリプロピレン、エチレン・プロピレン共重合体等のオレフィン系ポリマー、環状ないしノルボルネン構造を有するシクロポリオレフィン、塩化ビニル系ポリマー、ナイロンや芳香族ポリアミド等のアミド系ポリマー等の透明ポリマーからなるフィルムも挙げられる。さらにイミド系ポリマー、スルホン系ポリマー、ポリエーテルスルホン系ポリマー、ポリエーテルエーテルケトン系ポリマー、ポリフェニレンスルフィド系ポリマー、ビニルアルコール系ポリマー、塩化ビニリデン系ポリマー、ビニルブチラール系ポリマー、アリレート系ポリマー、ポリオキシメチレン系ポリマー、エポキシ系ポリマーや前記ポリマーのブレンド物等の透明ポリマーからなるフィルムなども挙げられる。これらのなかでも、光学フィルムとして用いられるトリアセチルセルロース、ポリカーボネート、ノルボルネンポリオレフィン等のプラスチックフィルムが使用される。有機高分子材料のフィルムとしては、特にゼオノア(商品名,日本ゼオン(株)製)、ゼオネックス(商品名,日本ゼオン(株)製)、アートン(商品名,JSR(株)製)などのノルボルネン構造を有するポリマー物質からなるプラスチックフィルムが光学的にも優れた特性を有するので好ましい。また金属フィルムとしては、例えばアルミニウムなどから形成される当該フィルムが挙げられる。 Next, the alignment substrate will be described.
As the alignment substrate, a substrate having a smooth plane is preferable, and examples thereof include a film or sheet made of an organic polymer material, a glass plate, and a metal plate. From the viewpoint of cost and continuous productivity, it is preferable to use a material made of an organic polymer. Examples of organic polymer materials include polyvinyl alcohol, polyimide, polyphenylene oxide, polyether ketone, polyether ether ketone, polyester polymers such as polyethylene terephthalate and polyethylene naphthalate, cellulose polymers such as diacetyl cellulose and triacetyl cellulose, Examples include films made of transparent polymers such as polycarbonate polymers and acrylic polymers such as polymethyl methacrylate. Also, styrene polymers such as polystyrene, acrylonitrile / styrene copolymer, olefin polymers such as polyethylene, polypropylene, ethylene / propylene copolymer, cyclopolyolefins having cyclic or norbornene structure, vinyl chloride polymers, nylon and aromatic polyamides. Examples thereof include a film made of a transparent polymer such as an amide polymer. Furthermore, imide polymers, sulfone polymers, polyether sulfone polymers, polyether ether ketone polymers, polyphenylene sulfide polymers, vinyl alcohol polymers, vinylidene chloride polymers, vinyl butyral polymers, arylate polymers, polyoxymethylene polymers Examples thereof include a film made of a transparent polymer such as a polymer, an epoxy-based polymer, and a blend of the above polymers. Among these, plastic films such as triacetyl cellulose, polycarbonate, norbornene polyolefin used as an optical film are used. Examples of organic polymer film include norbornene such as ZEONOR (trade name, manufactured by ZEON CORPORATION), ZEONEX (trade name, manufactured by ZEON CORPORATION), Arton (trade name, manufactured by JSR Corporation), etc. A plastic film made of a polymer material having a structure is preferable because it has excellent optical properties. Moreover, as a metal film, the said film formed from aluminum etc. is mentioned, for example.
前述の液晶材料を用い、安定してホメオトロピック配向を得るためには、これらの基板を構成する材料が長鎖(通常炭素数4以上、好ましくは8以上)のアルキル基を有しているか、基板表面に長鎖アルキル基を有する化合物の層を有することがより好ましい。中でも長鎖アルキル基を有するポリビニルアルコールからなる層を形成することが、形成方法も容易であり好ましい。なお、これら有機高分子材料は単独で基板として用いても良いし、他の基板の上に薄膜として形成させていても良い。液晶の分野においては、基板に対して布等で擦るラビング処理を行うことが一般的であるが、本発明のホメオトロピック配向液晶フィルムは、面内の異方性が基本的に生じない配向構造であるため、必ずしもラビング処理を必要としない。しかしながら、液晶材料を塗布したときのはじき抑制の観点からは弱いラビング処理を施すことがより好ましい。ラビング条件を規定する重要な設定値としては周速比がある。これはラビング布をロールに巻きつけて回転させつつ基板を擦る場合の、布の移動速度と基板の移動速度の比を表す。本発明においては弱いラビング処理とは、通常周速比が50以下、より好ましくは25以下、特に好ましくは10以下である。周速比が50より大きい場合、ラビングの効果が強すぎて液晶材料が完全に垂直に配向しきれず、垂直方向より面内方向に倒れた配向となる恐れがある。
In order to stably obtain homeotropic alignment using the liquid crystal material described above, the material constituting these substrates has a long chain (usually 4 or more carbon atoms, preferably 8 or more) alkyl group, More preferably, the substrate surface has a compound layer having a long-chain alkyl group. Among them, it is preferable to form a layer made of polyvinyl alcohol having a long-chain alkyl group because the formation method is easy. These organic polymer materials may be used alone as a substrate, or may be formed as a thin film on another substrate. In the field of liquid crystal, rubbing treatment is generally performed by rubbing the substrate with a cloth or the like, but the homeotropic alignment liquid crystal film of the present invention has an alignment structure in which in-plane anisotropy basically does not occur. Therefore, the rubbing process is not necessarily required. However, it is more preferable to perform a weak rubbing treatment from the viewpoint of suppressing repelling when a liquid crystal material is applied. An important setting value that defines the rubbing condition is a peripheral speed ratio. This represents the ratio between the movement speed of the cloth and the movement speed of the substrate when the rubbing cloth is wound around a roll and rubbed while the substrate is rubbed. In the present invention, the weak rubbing treatment usually has a peripheral speed ratio of 50 or less, more preferably 25 or less, and particularly preferably 10 or less. When the peripheral speed ratio is greater than 50, the effect of rubbing is too strong, and the liquid crystal material cannot be completely aligned vertically, and there is a possibility that the alignment is tilted in the in-plane direction from the vertical direction.
次に、ホメオトロピック配向液晶フィルムの製造方法について説明する。
液晶フィルム製造の方法としてはこれらに限定されるものではないが、前述の液晶材料を前述の配向基板上に展開し、当該液晶材料を配向させた後、光照射および/または加熱処理することにより当該配向状態を固定化することにより製造することができる。
液晶材料を配向基板上に展開して液晶材料層を形成する方法としては、液晶材料を溶融状態で直接配向基板上に塗布する方法や、液晶材料の溶液を配向基板上に塗布後、塗膜を乾燥して溶媒を留去させる方法が挙げられる。 Next, the manufacturing method of a homeotropic alignment liquid crystal film is demonstrated.
Although the method for producing the liquid crystal film is not limited to these, the above-mentioned liquid crystal material is spread on the above-mentioned alignment substrate, and after aligning the liquid crystal material, light irradiation and / or heat treatment is performed. It can manufacture by fixing the said orientation state.
The liquid crystal material is spread on the alignment substrate to form the liquid crystal material layer. The liquid crystal material is applied directly on the alignment substrate in a molten state, or the liquid crystal material solution is applied on the alignment substrate, and then the coating film is applied. And drying the solvent to distill off the solvent.
液晶フィルム製造の方法としてはこれらに限定されるものではないが、前述の液晶材料を前述の配向基板上に展開し、当該液晶材料を配向させた後、光照射および/または加熱処理することにより当該配向状態を固定化することにより製造することができる。
液晶材料を配向基板上に展開して液晶材料層を形成する方法としては、液晶材料を溶融状態で直接配向基板上に塗布する方法や、液晶材料の溶液を配向基板上に塗布後、塗膜を乾燥して溶媒を留去させる方法が挙げられる。 Next, the manufacturing method of a homeotropic alignment liquid crystal film is demonstrated.
Although the method for producing the liquid crystal film is not limited to these, the above-mentioned liquid crystal material is spread on the above-mentioned alignment substrate, and after aligning the liquid crystal material, light irradiation and / or heat treatment is performed. It can manufacture by fixing the said orientation state.
The liquid crystal material is spread on the alignment substrate to form the liquid crystal material layer. The liquid crystal material is applied directly on the alignment substrate in a molten state, or the liquid crystal material solution is applied on the alignment substrate, and then the coating film is applied. And drying the solvent to distill off the solvent.
溶液の調製に用いる溶媒に関しては、本発明の液晶材料を溶解でき適当な条件で留去できる溶媒であれば特に制限はなく、一般的にアセトン、メチルエチルケトン、イソホロン、シクロヘキサノンなどのケトン類、ブトキシエチルアルコール、ヘキシルオキシエチルアルコール、メトキシ-2-プロパノールなどのエーテルアルコール類、エチレングリコールジメチルエーテル、ジエチレングリコールジメチルエーテルなどのグリコールエーテル類、酢酸エチル、乳酸エチルなどのエステル類、フェノール、クロロフェノールなどのフェノール類、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチルピロリドンなどのアミド類、クロロホルム、テトラクロロエタン、ジクロロベンゼンなどのハロゲン系などやこれらの混合系が好ましく用いられる。また、配向基板上に均一な塗膜を形成するために、界面活性剤、消泡剤、レベリング剤などを溶液に添加してもよい。
The solvent used for preparing the solution is not particularly limited as long as it can dissolve the liquid crystal material of the present invention and can be distilled off under suitable conditions. Generally, ketones such as acetone, methyl ethyl ketone, isophorone, and cyclohexanone, butoxyethyl Ethers such as alcohol, hexyloxyethyl alcohol, methoxy-2-propanol, glycol ethers such as ethylene glycol dimethyl ether and diethylene glycol dimethyl ether, esters such as ethyl acetate and ethyl lactate, phenols such as phenol and chlorophenol, N Amides such as N, N-dimethylformamide, N, N-dimethylacetamide, N-methylpyrrolidone, halogens such as chloroform, tetrachloroethane, dichlorobenzene, etc. Mixed system is preferably used. Further, in order to form a uniform coating film on the alignment substrate, a surfactant, an antifoaming agent, a leveling agent, or the like may be added to the solution.
液晶材料を直接塗布する方法でも、溶液を塗布する方法でも、塗布方法については、塗膜の均一性が確保される方法であれば、特に限定されることはなく公知の方法を採用することができる。例えば、スピンコート法、ダイコート法、カーテンコート法、ディップコート法、ロールコート法などが挙げられる。
液晶材料の溶液を塗布する方法では、塗布後に溶媒を除去するための乾燥工程を入れることが好ましい。この乾燥工程は、塗膜の均一性が維持される方法であれば、特に限定されることなく公知の方法を採用することができる。例えば、ヒーター(炉)、温風吹きつけなどの方法が挙げられる。 Regardless of the method of directly applying the liquid crystal material or the method of applying the solution, the application method is not particularly limited as long as the uniformity of the coating film is ensured, and a known method may be adopted. it can. Examples thereof include spin coating, die coating, curtain coating, dip coating, and roll coating.
In the method of applying a liquid crystal material solution, it is preferable to include a drying step for removing the solvent after the application. As long as the uniformity of a coating film is maintained, this drying process can employ | adopt a well-known method, without being specifically limited. For example, a method such as a heater (furnace) or hot air blowing may be used.
液晶材料の溶液を塗布する方法では、塗布後に溶媒を除去するための乾燥工程を入れることが好ましい。この乾燥工程は、塗膜の均一性が維持される方法であれば、特に限定されることなく公知の方法を採用することができる。例えば、ヒーター(炉)、温風吹きつけなどの方法が挙げられる。 Regardless of the method of directly applying the liquid crystal material or the method of applying the solution, the application method is not particularly limited as long as the uniformity of the coating film is ensured, and a known method may be adopted. it can. Examples thereof include spin coating, die coating, curtain coating, dip coating, and roll coating.
In the method of applying a liquid crystal material solution, it is preferable to include a drying step for removing the solvent after the application. As long as the uniformity of a coating film is maintained, this drying process can employ | adopt a well-known method, without being specifically limited. For example, a method such as a heater (furnace) or hot air blowing may be used.
液晶フィルムの膜厚は、液晶表示装置の方式や種々の光学パラメータに依存することから一概には言えないが、通常0.2μm~10μm、好ましくは0.3μm~5μm、さらに好ましくは0.5μm~2μmである。膜厚が0.2μmより薄い場合、十分な視野角改良あるいは輝度向上効果を得ることができない恐れがある。また10μmを越えると、液晶表示装置が不必要に色付く等の恐れがある。
The film thickness of the liquid crystal film cannot be generally described because it depends on the method of the liquid crystal display device and various optical parameters, but is usually 0.2 μm to 10 μm, preferably 0.3 μm to 5 μm, more preferably 0.5 μm. ~ 2 μm. When the film thickness is thinner than 0.2 μm, there is a possibility that a sufficient viewing angle improvement or brightness enhancement effect cannot be obtained. If it exceeds 10 μm, the liquid crystal display device may be unnecessarily colored.
続いて、配向基板上に形成された液晶材料層を、熱処理などの方法で液晶配向を形成し、光照射および/または加熱処理で硬化を行い固定化する。最初の熱処理では、使用した液晶材料の液晶相発現温度範囲に加熱することで、該液晶材料が本来有する自己配向能により液晶を配向させる。熱処理の条件としては、用いる液晶材料の液晶相挙動温度(転移温度)により最適条件や限界値が異なるため一概には言えないが、通常10℃~250℃、好ましくは30℃~160℃の範囲であり、該液晶材料のガラス転移点(Tg)以上の温度、さらに好ましくはTgより10℃以上高い温度で熱処理するのが好ましい。あまり低温では、液晶配向が充分に進行しないおそれがあり、また高温では液晶材料中のカチオン重合性反応基や配向基板に悪影響を与えるおそれがある。また、熱処理時間については、通常3秒~30分、好ましくは10秒~10分の範囲である。3秒より短い熱処理時間では、液晶配向が充分に完成しないおそれがあり、また30分を超える熱処理時間では、生産性が悪くなるため、どちらの場合も好ましくない。
該液晶材料層を熱処理などの方法で液晶配向を形成したのち、液晶配向状態を保ったまま液晶材料を組成物中のオキセタニル基の重合反応により硬化させる。硬化工程は、完成した液晶配向を硬化(架橋)反応により液晶配向状態を固定化し、より強固な膜に変性することを目的にしている。 Subsequently, the liquid crystal material layer formed on the alignment substrate is liquid crystal aligned by a method such as heat treatment, and is cured and fixed by light irradiation and / or heat treatment. In the first heat treatment, the liquid crystal is aligned by the self-alignment ability inherent in the liquid crystal material by heating to the liquid crystal phase expression temperature range of the used liquid crystal material. The conditions for the heat treatment cannot be generally stated because the optimum conditions and limit values vary depending on the liquid crystal phase behavior temperature (transition temperature) of the liquid crystal material to be used, but are usually 10 ° C. to 250 ° C., preferably in the range of 30 ° C. to 160 ° C. It is preferable that the heat treatment is performed at a temperature equal to or higher than the glass transition point (Tg) of the liquid crystal material, more preferably at a temperature higher by 10 ° C. than Tg. If the temperature is too low, the liquid crystal alignment may not proceed sufficiently, and if the temperature is high, the cationic polymerizable reactive group in the liquid crystal material and the alignment substrate may be adversely affected. The heat treatment time is usually in the range of 3 seconds to 30 minutes, preferably 10 seconds to 10 minutes. If the heat treatment time is shorter than 3 seconds, the liquid crystal alignment may not be completed sufficiently, and if the heat treatment time exceeds 30 minutes, the productivity is deteriorated.
After the liquid crystal material layer is formed into a liquid crystal alignment by a method such as heat treatment, the liquid crystal material is cured by a polymerization reaction of oxetanyl groups in the composition while maintaining the liquid crystal alignment state. The curing step is aimed at fixing the liquid crystal alignment state of the completed liquid crystal alignment by a curing (crosslinking) reaction and modifying it into a stronger film.
該液晶材料層を熱処理などの方法で液晶配向を形成したのち、液晶配向状態を保ったまま液晶材料を組成物中のオキセタニル基の重合反応により硬化させる。硬化工程は、完成した液晶配向を硬化(架橋)反応により液晶配向状態を固定化し、より強固な膜に変性することを目的にしている。 Subsequently, the liquid crystal material layer formed on the alignment substrate is liquid crystal aligned by a method such as heat treatment, and is cured and fixed by light irradiation and / or heat treatment. In the first heat treatment, the liquid crystal is aligned by the self-alignment ability inherent in the liquid crystal material by heating to the liquid crystal phase expression temperature range of the used liquid crystal material. The conditions for the heat treatment cannot be generally stated because the optimum conditions and limit values vary depending on the liquid crystal phase behavior temperature (transition temperature) of the liquid crystal material to be used, but are usually 10 ° C. to 250 ° C., preferably in the range of 30 ° C. to 160 ° C. It is preferable that the heat treatment is performed at a temperature equal to or higher than the glass transition point (Tg) of the liquid crystal material, more preferably at a temperature higher by 10 ° C. than Tg. If the temperature is too low, the liquid crystal alignment may not proceed sufficiently, and if the temperature is high, the cationic polymerizable reactive group in the liquid crystal material and the alignment substrate may be adversely affected. The heat treatment time is usually in the range of 3 seconds to 30 minutes, preferably 10 seconds to 10 minutes. If the heat treatment time is shorter than 3 seconds, the liquid crystal alignment may not be completed sufficiently, and if the heat treatment time exceeds 30 minutes, the productivity is deteriorated.
After the liquid crystal material layer is formed into a liquid crystal alignment by a method such as heat treatment, the liquid crystal material is cured by a polymerization reaction of oxetanyl groups in the composition while maintaining the liquid crystal alignment state. The curing step is aimed at fixing the liquid crystal alignment state of the completed liquid crystal alignment by a curing (crosslinking) reaction and modifying it into a stronger film.
本発明の液晶材料は重合性のオキセタニル基を持つため、その反応基の重合(架橋)には、カチオン重合開始剤(カチオン発生剤)を用いるのが好ましいことは前述のとおりである。また、重合開始剤としては、熱カチオン発生剤より光カチオン発生剤の使用が好ましい。
光カチオン発生剤を用いた場合、光カチオン発生剤の添加後、液晶配向のための熱処理までの工程を暗条件(光カチオン発生剤が解離しない程度の光遮断条件)で行えば、液晶材料は配向段階までは硬化することなく、充分な流動性をもって液晶配向することができる。この後、適当な波長の光を発する光源からの光を照射することによりカチオンを発生させ、液晶材料層を硬化させる。 Since the liquid crystal material of the present invention has a polymerizable oxetanyl group, as described above, it is preferable to use a cationic polymerization initiator (cation generator) for the polymerization (crosslinking) of the reactive group. As the polymerization initiator, it is preferable to use a photo cation generator rather than a thermal cation generator.
When a photo cation generator is used, the liquid crystal material can be obtained by adding the photo cation generator to the heat treatment for aligning the liquid crystal under dark conditions (light blocking conditions that do not cause the photo cation generator to dissociate). The liquid crystal can be aligned with sufficient fluidity without curing until the alignment stage. Thereafter, the liquid crystal material layer is cured by generating cations by irradiating light from a light source that emits light of an appropriate wavelength.
光カチオン発生剤を用いた場合、光カチオン発生剤の添加後、液晶配向のための熱処理までの工程を暗条件(光カチオン発生剤が解離しない程度の光遮断条件)で行えば、液晶材料は配向段階までは硬化することなく、充分な流動性をもって液晶配向することができる。この後、適当な波長の光を発する光源からの光を照射することによりカチオンを発生させ、液晶材料層を硬化させる。 Since the liquid crystal material of the present invention has a polymerizable oxetanyl group, as described above, it is preferable to use a cationic polymerization initiator (cation generator) for the polymerization (crosslinking) of the reactive group. As the polymerization initiator, it is preferable to use a photo cation generator rather than a thermal cation generator.
When a photo cation generator is used, the liquid crystal material can be obtained by adding the photo cation generator to the heat treatment for aligning the liquid crystal under dark conditions (light blocking conditions that do not cause the photo cation generator to dissociate). The liquid crystal can be aligned with sufficient fluidity without curing until the alignment stage. Thereafter, the liquid crystal material layer is cured by generating cations by irradiating light from a light source that emits light of an appropriate wavelength.
光照射の方法としては、用いる光カチオン発生剤の吸収波長領域にスペクトルを有するようなメタルハライドランプ、高圧水銀灯、低圧水銀灯、キセノンランプ、アークランプ、レーザーなどの光源からの光を照射し、光カチオン発生剤を開裂させる。1平方センチメートルあたりの照射量としては、積算照射量として通常1~2000mJ、好ましくは10~1000mJの範囲である。ただし、光カチオン発生剤の吸収領域と光源のスペクトルが著しく異なる場合や、液晶材料自身に光源波長の吸収能がある場合などはこの限りではない。これらの場合には、適当な光増感剤や、吸収波長の異なる2種以上の光カチオン発生剤を混合して用いるなどの方法を採ることもできる。
光照射時の温度は、該液晶材料が液晶配向をとる温度範囲である必要がある。また、硬化の効果を充分にあげるためには、該液晶材料のTg以上の温度で光照射を行うのが好ましい。 As a light irradiation method, a photocation is generated by irradiating light from a light source such as a metal halide lamp, a high pressure mercury lamp, a low pressure mercury lamp, a xenon lamp, an arc lamp, or a laser having a spectrum in the absorption wavelength region of the photocation generator used. Cleave the generator. The dose per square centimeter is usually in the range of 1 to 2000 mJ, preferably 10 to 1000 mJ, as the cumulative dose. However, this is not the case when the absorption region of the photocation generator and the spectrum of the light source are remarkably different, or when the liquid crystal material itself has the ability to absorb the light source wavelength. In these cases, it is possible to adopt a method such as using a suitable photosensitizer or a mixture of two or more photocation generators having different absorption wavelengths.
The temperature at the time of light irradiation needs to be within a temperature range in which the liquid crystal material takes liquid crystal alignment. In order to sufficiently enhance the curing effect, it is preferable to perform light irradiation at a temperature equal to or higher than Tg of the liquid crystal material.
光照射時の温度は、該液晶材料が液晶配向をとる温度範囲である必要がある。また、硬化の効果を充分にあげるためには、該液晶材料のTg以上の温度で光照射を行うのが好ましい。 As a light irradiation method, a photocation is generated by irradiating light from a light source such as a metal halide lamp, a high pressure mercury lamp, a low pressure mercury lamp, a xenon lamp, an arc lamp, or a laser having a spectrum in the absorption wavelength region of the photocation generator used. Cleave the generator. The dose per square centimeter is usually in the range of 1 to 2000 mJ, preferably 10 to 1000 mJ, as the cumulative dose. However, this is not the case when the absorption region of the photocation generator and the spectrum of the light source are remarkably different, or when the liquid crystal material itself has the ability to absorb the light source wavelength. In these cases, it is possible to adopt a method such as using a suitable photosensitizer or a mixture of two or more photocation generators having different absorption wavelengths.
The temperature at the time of light irradiation needs to be within a temperature range in which the liquid crystal material takes liquid crystal alignment. In order to sufficiently enhance the curing effect, it is preferable to perform light irradiation at a temperature equal to or higher than Tg of the liquid crystal material.
以上のような工程により製造した液晶材料層は、充分強固な膜となっている。具体的には、硬化反応によりメソゲンが3次元的に結合され、硬化前と比べて耐熱性(液晶配向保持の上限温度)が向上するのみでなく、耐スクラッチ性、耐磨耗性、耐クラック性などの機械的強度に関しても大幅に向上する。
なお、配向基板として、光学的に等方でない、あるいは得られる液晶フィルムが最終的に目的とする使用波長領域において不透明である、もしくは配向基板の膜厚が厚すぎて実際の使用に支障を生じるなどの問題がある場合、配向基板上で形成された形態から、位相差機能を有する延伸フィルムに転写した形態も使用しうる。転写方法としては公知の方法を採用することができる。例えば、特開平4-57017号公報や特開平5-333313号公報に記載されているように液晶フィルム層を粘着剤もしくは接着剤を介して、配向基板とは異なる基板を積層した後に、必要により粘着剤もしくは接着剤を使って表面の硬化処理を施し、該積層体から配向基板を剥離することで液晶フィルムのみを転写する方法等を挙げることができる。
転写に使用する粘着剤もしくは接着剤は、光学グレードのものであれば特に制限はなく、アクリル系、エポキシ系、ウレタン系など一般に用いられているものを用いることができる。 The liquid crystal material layer produced by the above process is a sufficiently strong film. Specifically, the mesogens are three-dimensionally bonded by the curing reaction, and not only the heat resistance (the upper limit temperature for maintaining the liquid crystal alignment) is improved as compared to before curing, but also scratch resistance, abrasion resistance, crack resistance. The mechanical strength such as property is also greatly improved.
As the alignment substrate, it is not optically isotropic, or the liquid crystal film to be obtained is finally opaque in the intended use wavelength region, or the alignment substrate is too thick, resulting in problems in actual use. When there is a problem such as, a form transferred from a form formed on an alignment substrate to a stretched film having a retardation function may be used. As a transfer method, a known method can be adopted. For example, as described in JP-A-4-57017 and JP-A-5-333313, a liquid crystal film layer is laminated with a substrate different from the alignment substrate via an adhesive or an adhesive, and if necessary, Examples thereof include a method of transferring only a liquid crystal film by performing a surface curing treatment using an adhesive or an adhesive and peeling the alignment substrate from the laminate.
The pressure-sensitive adhesive or adhesive used for transfer is not particularly limited as long as it is of optical grade, and generally used ones such as acrylic, epoxy, and urethane can be used.
なお、配向基板として、光学的に等方でない、あるいは得られる液晶フィルムが最終的に目的とする使用波長領域において不透明である、もしくは配向基板の膜厚が厚すぎて実際の使用に支障を生じるなどの問題がある場合、配向基板上で形成された形態から、位相差機能を有する延伸フィルムに転写した形態も使用しうる。転写方法としては公知の方法を採用することができる。例えば、特開平4-57017号公報や特開平5-333313号公報に記載されているように液晶フィルム層を粘着剤もしくは接着剤を介して、配向基板とは異なる基板を積層した後に、必要により粘着剤もしくは接着剤を使って表面の硬化処理を施し、該積層体から配向基板を剥離することで液晶フィルムのみを転写する方法等を挙げることができる。
転写に使用する粘着剤もしくは接着剤は、光学グレードのものであれば特に制限はなく、アクリル系、エポキシ系、ウレタン系など一般に用いられているものを用いることができる。 The liquid crystal material layer produced by the above process is a sufficiently strong film. Specifically, the mesogens are three-dimensionally bonded by the curing reaction, and not only the heat resistance (the upper limit temperature for maintaining the liquid crystal alignment) is improved as compared to before curing, but also scratch resistance, abrasion resistance, crack resistance. The mechanical strength such as property is also greatly improved.
As the alignment substrate, it is not optically isotropic, or the liquid crystal film to be obtained is finally opaque in the intended use wavelength region, or the alignment substrate is too thick, resulting in problems in actual use. When there is a problem such as, a form transferred from a form formed on an alignment substrate to a stretched film having a retardation function may be used. As a transfer method, a known method can be adopted. For example, as described in JP-A-4-57017 and JP-A-5-333313, a liquid crystal film layer is laminated with a substrate different from the alignment substrate via an adhesive or an adhesive, and if necessary, Examples thereof include a method of transferring only a liquid crystal film by performing a surface curing treatment using an adhesive or an adhesive and peeling the alignment substrate from the laminate.
The pressure-sensitive adhesive or adhesive used for transfer is not particularly limited as long as it is of optical grade, and generally used ones such as acrylic, epoxy, and urethane can be used.
以上のようにして得られるホメオトロピック配向液晶層は、当該液晶層の光学位相差を垂直入射から傾けた角度で測定することによって定量化することができる。ホメオトロピック配向液晶層の場合、この位相差値は垂直入射について対称的である。光学位相差の測定には数種の方法を利用することができ、例えば自動複屈折測定装置(王子計測機器(株)製)および偏光顕微鏡を利用することができる。このホメオトロピック配向液晶層はクロスニコル偏光板間で黒色に見える。このようにしてホメオトロピック配向性を評価した。
The homeotropic alignment liquid crystal layer obtained as described above can be quantified by measuring the optical phase difference of the liquid crystal layer at an angle inclined from the normal incidence. In the case of homeotropic alignment liquid crystal layers, this retardation value is symmetric with respect to normal incidence. Several methods can be used for measuring the optical phase difference. For example, an automatic birefringence measuring apparatus (manufactured by Oji Scientific Instruments) and a polarizing microscope can be used. This homeotropic alignment liquid crystal layer appears black between the crossed Nicols polarizing plates. Thus, homeotropic orientation was evaluated.
ホメオトロピック配向液晶フィルムの光学パラメータであるRe2値、Rth2値は、液晶表示装置の方式や種々の光学パラメータに依存することから一概には言えないが、550nmの単色光に対して、ホメオトロピック配向液晶フィルム面内のリターデーション値(Re2)は0nm~20nmであることが好ましく、より好ましくは0nm~10nm、さらに好ましくは0nm~5nmの範囲であることが望ましく、かつ、厚さ方向のリターデーション値(Rth2)は-500~-30nmであることが好ましく、より好ましくは-400~-50nm、さらに好ましくは-400~-100nmに制御されたものである。
The Re2 value and Rth2 value, which are optical parameters of the homeotropic alignment liquid crystal film, cannot be generally described because they depend on the type of the liquid crystal display device and various optical parameters, but the homeotropic alignment for monochromatic light of 550 nm The retardation value (Re2) in the plane of the liquid crystal film is preferably 0 nm to 20 nm, more preferably 0 nm to 10 nm, still more preferably 0 nm to 5 nm, and retardation in the thickness direction. The value (Rth2) is preferably from −500 to −30 nm, more preferably from −400 to −50 nm, still more preferably from −400 to −100 nm.
前記Rth2値を上記範囲にすることにより、液晶表示装置の視野角改良フィルムとしては、液晶表示の色調補正を行いながら視野角を広げることが可能となる。Rth2値が-30nmより大きいあるいは-500nmより小さい場合には、十分な視野角改良効果が得られないかあるいは、斜めから見たときに不必要な色付きが生じる恐れがある。また、Re2値を20nm以下とすることにより、液晶表示素子の正面特性を良化させることができる。
By setting the Rth2 value in the above range, the viewing angle improving film of the liquid crystal display device can widen the viewing angle while correcting the color tone of the liquid crystal display. When the Rth2 value is larger than −30 nm or smaller than −500 nm, a sufficient viewing angle improving effect cannot be obtained, or unnecessary coloring may occur when viewed from an oblique direction. Moreover, the front characteristic of a liquid crystal display element can be improved by making Re2 value into 20 nm or less.
本発明に用いる第1の偏光板および第2の偏光板について説明する。
本発明に使用される第1の偏光板および第2の偏光板としては、通常、偏光子の片側または両側に保護フィルムを有するものが使用される。片側のみに保護フィルムを有する構造の場合、前記第1の光学異方性層は保護フィルムの機能を兼ねることとなる。本発明の積層偏光板は、第1の光学異方性層の遅相軸と第1の偏光板の吸収軸とが略直交(交わる角度が90°±5°以内)になるように積層されており、幅方向に延伸した負の二軸性光学異方性層を用いることでロールトゥロールでの一体製造が可能となる。 The first polarizing plate and the second polarizing plate used in the present invention will be described.
As the first polarizing plate and the second polarizing plate used in the present invention, those having a protective film on one side or both sides of the polarizer are usually used. In the case of a structure having a protective film only on one side, the first optically anisotropic layer also functions as a protective film. The laminated polarizing plate of the present invention is laminated so that the slow axis of the first optically anisotropic layer and the absorption axis of the first polarizing plate are substantially orthogonal (intersection angle is within 90 ° ± 5 °). In addition, by using a negative biaxial optically anisotropic layer stretched in the width direction, it is possible to perform integral production with a roll-to-roll.
本発明に使用される第1の偏光板および第2の偏光板としては、通常、偏光子の片側または両側に保護フィルムを有するものが使用される。片側のみに保護フィルムを有する構造の場合、前記第1の光学異方性層は保護フィルムの機能を兼ねることとなる。本発明の積層偏光板は、第1の光学異方性層の遅相軸と第1の偏光板の吸収軸とが略直交(交わる角度が90°±5°以内)になるように積層されており、幅方向に延伸した負の二軸性光学異方性層を用いることでロールトゥロールでの一体製造が可能となる。 The first polarizing plate and the second polarizing plate used in the present invention will be described.
As the first polarizing plate and the second polarizing plate used in the present invention, those having a protective film on one side or both sides of the polarizer are usually used. In the case of a structure having a protective film only on one side, the first optically anisotropic layer also functions as a protective film. The laminated polarizing plate of the present invention is laminated so that the slow axis of the first optically anisotropic layer and the absorption axis of the first polarizing plate are substantially orthogonal (intersection angle is within 90 ° ± 5 °). In addition, by using a negative biaxial optically anisotropic layer stretched in the width direction, it is possible to perform integral production with a roll-to-roll.
偏光子は、特に制限されず、各種のものを使用でき、例えば、ポリビニルアルコール系フィルム、部分ホルマール化ポリビニルアルコール系フィルム、エチレン・酢酸ビニル共重合体系部分ケン化フィルム等の親水性高分子フィルムに、ヨウ素や二色性染料等の二色性物質を吸着させて一軸延伸したもの、ポリビニルアルコールの脱水処理物やポリ塩化ビニルの脱塩酸処理物等のポリエン系配向フィルム等が挙げられる。これらのなかでもポリビニルアルコール系フィルムを延伸して二色性材料(沃素、染料)を吸着・配向したものが好適に用いられる。偏光子の厚さも特に制限されないが、5~80μm程度が一般的である。
The polarizer is not particularly limited, and various types can be used. For example, for a hydrophilic polymer film such as a polyvinyl alcohol film, a partially formalized polyvinyl alcohol film, an ethylene / vinyl acetate copolymer partially saponified film. And polyene-based oriented films such as those obtained by adsorbing dichroic substances such as iodine and dichroic dyes and uniaxially stretched, polyvinyl alcohol dehydrated products and polyvinyl chloride dehydrochlorinated products. Among these, those obtained by stretching a polyvinyl alcohol film and adsorbing and orienting a dichroic material (iodine, dye) are preferably used. The thickness of the polarizer is not particularly limited, but is generally about 5 to 80 μm.
ポリビニルアルコール系フィルムをヨウ素で染色し一軸延伸した偏光子は、例えば、ポリビニルアルコールをヨウ素の水溶液に浸漬することによって染色し、元長の3~7倍に延伸することで作製することができる。必要に応じてホウ酸やヨウ化カリウムなどの水溶液に浸漬することもできる。さらに必要に応じて染色の前にポリビニルアルコール系フィルムを水に浸漬して水洗してもよい。ポリビニルアルコール系フィルムを水洗することでポリビニルアルコール系フィルム表面の汚れやブロッキング防止剤を洗浄することができるほかに、ポリビニルアルコール系フィルムを膨潤させることで染色のムラなどの不均一を防止する効果もある。延伸はヨウ素で染色した後に行っても良いし、染色しながら延伸してもよし、また延伸してからヨウ素で染色してもよい。ホウ酸やヨウ化カリウムなどの水溶液中や水浴中でも延伸することができる。
A polarizer obtained by dyeing a polyvinyl alcohol film with iodine and uniaxially stretching it can be produced, for example, by dyeing polyvinyl alcohol in an aqueous iodine solution and stretching it 3 to 7 times the original length. If necessary, it can be immersed in an aqueous solution of boric acid or potassium iodide. Further, if necessary, the polyvinyl alcohol film may be immersed in water and washed before dyeing. In addition to washing the polyvinyl alcohol film surface with dirt and anti-blocking agents by washing the polyvinyl alcohol film with water, it also has the effect of preventing unevenness such as uneven coloring by swelling the polyvinyl alcohol film. is there. Stretching may be performed after dyeing with iodine, may be performed while dyeing, or may be dyed with iodine after stretching. The film can be stretched in an aqueous solution of boric acid or potassium iodide or in a water bath.
前記偏光子の片側または両側に設けられている保護フィルムには、透明性、機械的強度、熱安定性、水分遮蔽性、等方性などに優れるものが好ましい。前記保護フィルムの材料としては、例えば、ポリエチレンテレフタレートやポリエチレンナフタレート等のポリエステル系ポリマー、ジアセチルセルロースやトリアセチルセルロース等のセルロース系ポリマー、ポリメチルメタクリレート等のアクリル系ポリマー、ポリスチレンやアクリロニトリル・スチレン共重合体(AS樹脂)等のスチレン系ポリマー、ポリカーボネート系ポリマーなどが挙げられる。また、ポリエチレン、ポリプロピレン、エチレン・プロピレン共重合体の如きポリオレフィン系ポリマー、シクロオレフィン系ないしはノルボルネン構造を有するポリオレフィン、塩化ビニル系ポリマー、ナイロンや芳香族ポリアミド等のアミド系ポリマー、イミド系ポリマー、スルホン系ポリマー、ポリエーテルスルホン系ポリマー、ポリエーテルエーテルケトン系ポリマー、ポリフェニレンスルフィド系ポリマー、ビニルアルコール系ポリマー、塩化ビニリデン系ポリマー、ビニルブチラール系ポリマー、アリレート系ポリマー、ポリオキシメチレン系ポリマー、エポキシ系ポリマー、あるいは前記ポリマーのブレンド物などが保護フィルムを形成するポリマーの例として挙げられる。その他、アクリル系やウレタン系、アクリルウレタン系やエポキシ系、シリコーン系等の熱硬化型ないし紫外線硬化型樹脂などをフィルム化したものなどが挙げられる。保護フィルムの厚さは、一般には500μm以下であり、1~300μmが好ましい。特に5~200μmとするのが好ましい。
The protective film provided on one side or both sides of the polarizer preferably has excellent transparency, mechanical strength, thermal stability, moisture shielding properties, isotropic properties, and the like. Examples of the material for the protective film include polyester polymers such as polyethylene terephthalate and polyethylene naphthalate, cellulose polymers such as diacetyl cellulose and triacetyl cellulose, acrylic polymers such as polymethyl methacrylate, polystyrene, acrylonitrile / styrene copolymer, and the like. Examples thereof include styrene polymers such as coalesced (AS resin), polycarbonate polymers, and the like. Also, polyolefin polymers such as polyethylene, polypropylene, ethylene / propylene copolymers, polyolefins having cycloolefin or norbornene structures, vinyl chloride polymers, amide polymers such as nylon and aromatic polyamide, imide polymers, sulfones Polymer, polyether sulfone polymer, polyether ether ketone polymer, polyphenylene sulfide polymer, vinyl alcohol polymer, vinylidene chloride polymer, vinyl butyral polymer, arylate polymer, polyoxymethylene polymer, epoxy polymer, or Examples of the polymer that forms the protective film include blends of the aforementioned polymers. Other examples include films made of thermosetting or ultraviolet curable resins such as acrylic, urethane, acrylic urethane, epoxy, and silicone. The thickness of the protective film is generally 500 μm or less, and preferably 1 to 300 μm. In particular, the thickness is preferably 5 to 200 μm.
保護フィルムとしては、光学的に等方な基板が好ましく、例えばフジタック(富士フイルム社製品)やコニカタック(コニカミノルタオプト社製品)などのトリアセチルセルロース(TAC)フィルム、アートンフィルム(JSR社製品)やゼオノアフィルム、ゼオネックスフィルム(日本ゼオン社製品)などのシクロオレフィン系ポリマー、TPXフィルム(三井化学社製品)、アクリプレンフィルム(三菱レーヨン社製品)が挙げられるが、楕円偏光板とした場合の平面性、耐熱性や耐湿性などからトリアセチルセルロース、シクロオレフィン系ポリマーが好ましい。
なお、偏光子の両側に保護フィルムを設ける場合、その表裏で同じポリマー材料からなる保護フィルムを用いてもよく、異なるポリマー材料等からなる保護フィルムを用いてもよい。前記偏光子と保護フィルムとは通常、水系粘着剤等を介して密着している。水系接着剤としては、ポリビニルアルコール系接着剤、ゼラチン系接着剤、ビニル系ラテックス系、水系ポリウレタン、水系ポリエステル等を例示できる。 The protective film is preferably an optically isotropic substrate. For example, a triacetyl cellulose (TAC) film such as Fujitac (product of Fujifilm) or Konicatak (product of Konica Minolta Opto), Arton film (product of JSR) And ZEONOR film, ZEONEX film (product of ZEON Corporation), cycloolefin polymer, TPX film (product of Mitsui Chemicals), acrylene film (product of Mitsubishi Rayon Co., Ltd.) From the viewpoints of flatness, heat resistance and moisture resistance, triacetyl cellulose and cycloolefin polymers are preferred.
In addition, when providing a protective film in the both sides of a polarizer, the protective film which consists of the same polymer material may be used by the front and back, and the protective film which consists of a different polymer material etc. may be used. The polarizer and the protective film are usually in close contact with each other through an aqueous adhesive or the like. Examples of aqueous adhesives include polyvinyl alcohol adhesives, gelatin adhesives, vinyl latexes, aqueous polyurethanes, aqueous polyesters, and the like.
なお、偏光子の両側に保護フィルムを設ける場合、その表裏で同じポリマー材料からなる保護フィルムを用いてもよく、異なるポリマー材料等からなる保護フィルムを用いてもよい。前記偏光子と保護フィルムとは通常、水系粘着剤等を介して密着している。水系接着剤としては、ポリビニルアルコール系接着剤、ゼラチン系接着剤、ビニル系ラテックス系、水系ポリウレタン、水系ポリエステル等を例示できる。 The protective film is preferably an optically isotropic substrate. For example, a triacetyl cellulose (TAC) film such as Fujitac (product of Fujifilm) or Konicatak (product of Konica Minolta Opto), Arton film (product of JSR) And ZEONOR film, ZEONEX film (product of ZEON Corporation), cycloolefin polymer, TPX film (product of Mitsui Chemicals), acrylene film (product of Mitsubishi Rayon Co., Ltd.) From the viewpoints of flatness, heat resistance and moisture resistance, triacetyl cellulose and cycloolefin polymers are preferred.
In addition, when providing a protective film in the both sides of a polarizer, the protective film which consists of the same polymer material may be used by the front and back, and the protective film which consists of a different polymer material etc. may be used. The polarizer and the protective film are usually in close contact with each other through an aqueous adhesive or the like. Examples of aqueous adhesives include polyvinyl alcohol adhesives, gelatin adhesives, vinyl latexes, aqueous polyurethanes, aqueous polyesters, and the like.
前記保護フィルムとしては、ハードコート層や反射防止処理、スティッキング防止や、拡散ないしアンチグレアを目的とした処理を施したものを用いることができる。
ハードコート処理は偏光板表面の傷付き防止などを目的に施されるものであり、例えばアクリル系、シリコーン系などの適宜な紫外線硬化型樹脂による硬度や滑り特性等に優れる硬化皮膜を保護フィルムの表面に付加する方式などにて形成することができる。反射防止処理は偏光板表面での外光の反射防止を目的に施されるものであり、従来に準じた反射防止膜などの形成により達成することができる。また、スティッキング防止処理は隣接層との密着防止を目的に施される。 As the protective film, a hard coat layer, an antireflection treatment, an anti-sticking treatment, or a treatment subjected to diffusion or anti-glare treatment can be used.
Hard coat treatment is performed for the purpose of preventing scratches on the surface of the polarizing plate. For example, a cured film having excellent hardness and slipping properties with an appropriate ultraviolet curable resin such as acrylic or silicone is applied to the protective film. It can be formed by a method of adding to the surface. The antireflection treatment is performed for the purpose of preventing reflection of external light on the surface of the polarizing plate, and can be achieved by forming an antireflection film or the like according to the conventional art. Further, the anti-sticking treatment is performed for the purpose of preventing adhesion with an adjacent layer.
ハードコート処理は偏光板表面の傷付き防止などを目的に施されるものであり、例えばアクリル系、シリコーン系などの適宜な紫外線硬化型樹脂による硬度や滑り特性等に優れる硬化皮膜を保護フィルムの表面に付加する方式などにて形成することができる。反射防止処理は偏光板表面での外光の反射防止を目的に施されるものであり、従来に準じた反射防止膜などの形成により達成することができる。また、スティッキング防止処理は隣接層との密着防止を目的に施される。 As the protective film, a hard coat layer, an antireflection treatment, an anti-sticking treatment, or a treatment subjected to diffusion or anti-glare treatment can be used.
Hard coat treatment is performed for the purpose of preventing scratches on the surface of the polarizing plate. For example, a cured film having excellent hardness and slipping properties with an appropriate ultraviolet curable resin such as acrylic or silicone is applied to the protective film. It can be formed by a method of adding to the surface. The antireflection treatment is performed for the purpose of preventing reflection of external light on the surface of the polarizing plate, and can be achieved by forming an antireflection film or the like according to the conventional art. Further, the anti-sticking treatment is performed for the purpose of preventing adhesion with an adjacent layer.
またアンチグレア処理は偏光板の表面で外光が反射して偏光板透過光の視認を阻害することの防止等を目的に施されるものであり、例えば、サンドブラスト方式やエンボス加工方式による粗面化方式や透明微粒子の配合方式などの適宜な方式にて保護フィルムの表面に微細凹凸構造を付与することにより形成することができる。前記表面微細凹凸構造の形成に含有させる微粒子としては、例えば平均粒径が0.5~50μmのシリカ、アルミナ、チタニア、ジルコニア、酸化錫、酸化インジウム、酸化カドミウム、酸化アンチモン等からなる導電性のこともある無機系微粒子、架橋又は未架橋のポリマー等からなる有機系微粒子などの透明微粒子が用いられる。表面微細凹凸構造を形成する場合、微粒子の使用量は、表面微細凹凸構造を形成する透明樹脂100重量部に対して一般的に2~50重量部程度であり、5~25重量部が好ましい。アンチグレア層は、偏光板透過光を拡散して視角などを拡大するための拡散層(視角拡大機能など)を兼ねるものであってもよい。
なお、前記反射防止層、スティッキング防止層、拡散層やアンチグレア層等は、保護フィルムそのものに設けることができるほか、別途光学層として透明保護層とは別体のものとして設けることもできる。 Anti-glare treatment is applied for the purpose of preventing external light from being reflected on the surface of the polarizing plate and obstructing the visibility of the light transmitted through the polarizing plate. For example, roughening by sandblasting or embossing. It can be formed by imparting a fine concavo-convex structure to the surface of the protective film by an appropriate method such as a method or a compounding method of transparent fine particles. Examples of the fine particles to be included in the formation of the fine surface uneven structure include conductive particles made of silica, alumina, titania, zirconia, tin oxide, indium oxide, cadmium oxide, antimony oxide, and the like having an average particle size of 0.5 to 50 μm. In some cases, transparent fine particles such as inorganic fine particles, organic fine particles composed of a crosslinked or uncrosslinked polymer, and the like are used. In the case of forming a surface fine uneven structure, the amount of fine particles used is generally about 2 to 50 parts by weight, preferably 5 to 25 parts by weight, based on 100 parts by weight of the transparent resin forming the surface fine uneven structure. The antiglare layer may also serve as a diffusion layer (viewing angle expanding function or the like) for diffusing the light transmitted through the polarizing plate to expand the viewing angle.
The antireflection layer, antisticking layer, diffusion layer, antiglare layer, and the like can be provided on the protective film itself, or can be provided separately from the transparent protective layer as an optical layer.
なお、前記反射防止層、スティッキング防止層、拡散層やアンチグレア層等は、保護フィルムそのものに設けることができるほか、別途光学層として透明保護層とは別体のものとして設けることもできる。 Anti-glare treatment is applied for the purpose of preventing external light from being reflected on the surface of the polarizing plate and obstructing the visibility of the light transmitted through the polarizing plate. For example, roughening by sandblasting or embossing. It can be formed by imparting a fine concavo-convex structure to the surface of the protective film by an appropriate method such as a method or a compounding method of transparent fine particles. Examples of the fine particles to be included in the formation of the fine surface uneven structure include conductive particles made of silica, alumina, titania, zirconia, tin oxide, indium oxide, cadmium oxide, antimony oxide, and the like having an average particle size of 0.5 to 50 μm. In some cases, transparent fine particles such as inorganic fine particles, organic fine particles composed of a crosslinked or uncrosslinked polymer, and the like are used. In the case of forming a surface fine uneven structure, the amount of fine particles used is generally about 2 to 50 parts by weight, preferably 5 to 25 parts by weight, based on 100 parts by weight of the transparent resin forming the surface fine uneven structure. The antiglare layer may also serve as a diffusion layer (viewing angle expanding function or the like) for diffusing the light transmitted through the polarizing plate to expand the viewing angle.
The antireflection layer, antisticking layer, diffusion layer, antiglare layer, and the like can be provided on the protective film itself, or can be provided separately from the transparent protective layer as an optical layer.
第1の偏光板、第1の光学異方性層、及び第2の光学異方性層は、それぞれ粘着剤層を介して互いに貼り合わせることにより作製することができる。粘着剤層を形成する粘着剤は特に制限されないが、例えば、アクリル系重合体、シリコーン系ポリマー、ポリエステル、ポリウレタン、ポリアミド、ポリエーテル、フッ素系やゴム系などのポリマーをベースポリマーとするものを適宜に選択して用いることができる。特に、アクリル系粘着剤の如く光学的透明性に優れ、適度な濡れ性と凝集性と接着性の粘着特性を示して、耐候性や耐熱性などに優れるものが好ましく用いうる。
The first polarizing plate, the first optically anisotropic layer, and the second optically anisotropic layer can be produced by sticking each other through an adhesive layer. The pressure-sensitive adhesive forming the pressure-sensitive adhesive layer is not particularly limited. For example, an acrylic polymer, a silicone-based polymer, a polyester, a polyurethane, a polyamide, a polyether, a fluorine-based or rubber-based polymer is appropriately used as a base polymer. Can be selected and used. In particular, those having excellent optical transparency such as an acrylic pressure-sensitive adhesive, exhibiting appropriate wettability, cohesiveness, and adhesive pressure-sensitive adhesive properties, and being excellent in weather resistance, heat resistance and the like can be preferably used.
粘着剤層の形成は、適宜な方式で行うことができる。その例としては、例えば、トルエンや酢酸エチル等の適宜な溶剤の単独物又は混合物からなる溶媒にベースポリマーまたはその組成物を溶解又は分散させた10~40重量%程度の粘着剤溶液を調製し、それを流延方式や塗工方式等の適宜な展開方式で前記液晶層上に直接付設する方式、あるいは前記に準じセパレータ上に粘着剤層を形成してそれを前記液晶層上移着する方式などが挙げられる。また、粘着剤層には、例えば天然物や合成物の樹脂類、特に、粘着性付与樹脂や、ガラス繊維、ガラスビーズ、金属粉、その他の無機粉末等からなる充填剤、顔料、着色剤、酸化防止剤などの粘着層に添加されることの添加剤を含有していてもよい。また微粒子を含有して光拡散性を示す粘着剤層などであってもよい。
なお、各光学異方性層を粘着剤層を介して、相互に貼り合わせる際には、フィルム表面を表面処理して粘着剤層との密着性を向上することができる。表面処理の手段は、特に制限されないが、前記の各光学異方性層の透明性を維持できるコロナ放電処理、スパッタ処理、低圧UV照射、プラズマ処理などの表面処理法を好適に採用できる。これら表面処理法のなかでもコロナ放電処理が良好である。 The pressure-sensitive adhesive layer can be formed by an appropriate method. For example, a pressure-sensitive adhesive solution of about 10 to 40% by weight in which a base polymer or a composition thereof is dissolved or dispersed in a solvent composed of an appropriate solvent alone or a mixture such as toluene and ethyl acetate is prepared. , A method in which it is directly attached on the liquid crystal layer by an appropriate development method such as a casting method or a coating method, or an adhesive layer is formed on the separator according to the above and transferred onto the liquid crystal layer Examples include methods. The pressure-sensitive adhesive layer includes, for example, natural and synthetic resins, in particular, tackifier resins, glass fibers, glass beads, metal powder, fillers made of other inorganic powders, pigments, colorants, You may contain the additive added to adhesion layers, such as antioxidant. Moreover, the adhesive layer etc. which contain microparticles | fine-particles and show light diffusibility may be sufficient.
In addition, when bonding each optically anisotropic layer mutually through an adhesive layer, the film surface can be surface-treated and adhesiveness with an adhesive layer can be improved. The surface treatment means is not particularly limited, and a surface treatment method such as corona discharge treatment, sputtering treatment, low-pressure UV irradiation, or plasma treatment that can maintain the transparency of each optically anisotropic layer can be suitably employed. Among these surface treatment methods, corona discharge treatment is good.
なお、各光学異方性層を粘着剤層を介して、相互に貼り合わせる際には、フィルム表面を表面処理して粘着剤層との密着性を向上することができる。表面処理の手段は、特に制限されないが、前記の各光学異方性層の透明性を維持できるコロナ放電処理、スパッタ処理、低圧UV照射、プラズマ処理などの表面処理法を好適に採用できる。これら表面処理法のなかでもコロナ放電処理が良好である。 The pressure-sensitive adhesive layer can be formed by an appropriate method. For example, a pressure-sensitive adhesive solution of about 10 to 40% by weight in which a base polymer or a composition thereof is dissolved or dispersed in a solvent composed of an appropriate solvent alone or a mixture such as toluene and ethyl acetate is prepared. , A method in which it is directly attached on the liquid crystal layer by an appropriate development method such as a casting method or a coating method, or an adhesive layer is formed on the separator according to the above and transferred onto the liquid crystal layer Examples include methods. The pressure-sensitive adhesive layer includes, for example, natural and synthetic resins, in particular, tackifier resins, glass fibers, glass beads, metal powder, fillers made of other inorganic powders, pigments, colorants, You may contain the additive added to adhesion layers, such as antioxidant. Moreover, the adhesive layer etc. which contain microparticles | fine-particles and show light diffusibility may be sufficient.
In addition, when bonding each optically anisotropic layer mutually through an adhesive layer, the film surface can be surface-treated and adhesiveness with an adhesive layer can be improved. The surface treatment means is not particularly limited, and a surface treatment method such as corona discharge treatment, sputtering treatment, low-pressure UV irradiation, or plasma treatment that can maintain the transparency of each optically anisotropic layer can be suitably employed. Among these surface treatment methods, corona discharge treatment is good.
本発明の水平配向型液晶表示装置は、第1の偏光板、第1の光学異方性層および第2の光学異方性層から少なくとも構成される本発明の積層偏光板、水平配向型液晶セルおよび第2の偏光板がこの順に配置されたものである。
The horizontal alignment type liquid crystal display device of the present invention includes a laminated polarizing plate of the present invention, a horizontal alignment type liquid crystal composed of at least a first polarizing plate, a first optical anisotropic layer, and a second optical anisotropic layer. The cell and the second polarizing plate are arranged in this order.
本発明の水平配向型液晶表示装置においては、第1の偏光板の吸収軸と第2の偏光板の吸収軸とのなす角度をsとしたときに、sは85°~95°の範囲であることが好ましく、より好ましくは88~92°、更に好ましくは略90°(直交)である。sが上下範囲から外れた場合には、水平配向型液晶表示装置の光漏れが大きく、著しく視認性が悪化するため好ましくない。
また、第2の偏光板の吸収軸と水平配向型液晶セル内の液晶の光軸とのなす角度をtとしたときに、-5°≦t≦5°を満たすように積層されていることが好ましい、tが上下範囲から外れた場合には、水平配向型液晶表示装置の光漏れが大きく、著しく視認性が悪化するため好ましくない。 In the horizontal alignment type liquid crystal display device of the present invention, s is in the range of 85 ° to 95 °, where s is the angle formed by the absorption axis of the first polarizing plate and the absorption axis of the second polarizing plate. Preferably, it is 88 to 92 °, more preferably about 90 ° (orthogonal). When s deviates from the upper and lower ranges, light leakage of the horizontal alignment type liquid crystal display device is large and the visibility is remarkably deteriorated.
Further, when the angle between the absorption axis of the second polarizing plate and the optical axis of the liquid crystal in the horizontal alignment type liquid crystal cell is t, the layers are laminated so as to satisfy −5 ° ≦ t ≦ 5 °. However, when t is out of the upper and lower ranges, light leakage of the horizontal alignment type liquid crystal display device is large, and the visibility is remarkably deteriorated.
また、第2の偏光板の吸収軸と水平配向型液晶セル内の液晶の光軸とのなす角度をtとしたときに、-5°≦t≦5°を満たすように積層されていることが好ましい、tが上下範囲から外れた場合には、水平配向型液晶表示装置の光漏れが大きく、著しく視認性が悪化するため好ましくない。 In the horizontal alignment type liquid crystal display device of the present invention, s is in the range of 85 ° to 95 °, where s is the angle formed by the absorption axis of the first polarizing plate and the absorption axis of the second polarizing plate. Preferably, it is 88 to 92 °, more preferably about 90 ° (orthogonal). When s deviates from the upper and lower ranges, light leakage of the horizontal alignment type liquid crystal display device is large and the visibility is remarkably deteriorated.
Further, when the angle between the absorption axis of the second polarizing plate and the optical axis of the liquid crystal in the horizontal alignment type liquid crystal cell is t, the layers are laminated so as to satisfy −5 ° ≦ t ≦ 5 °. However, when t is out of the upper and lower ranges, light leakage of the horizontal alignment type liquid crystal display device is large, and the visibility is remarkably deteriorated.
以下に実施例により本発明を具体的に説明するが、本発明はこれらに限定されるものではない。
なお、実施例で用いた各分析方法は以下の通りである。
(1)1H-NMRの測定
化合物を重水素化クロロホルムに溶解し、400MHzの1H-NMR(Variant社製INOVA-400)で測定した。
(2)GPCの測定
化合物をテトラヒドロフランに溶解し、東ソー社製8020GPCシステムで、TSK-GELSuperH1000、SuperH2000、SuperH3000、SuperH4000を直列につなぎ、溶出液としてテトラヒドロフランを用いて測定した。分子量の較正にはポリスチレンスタンダードを用いた。
(3)顕微鏡観察
オリンパス光学社製BH2偏光顕微鏡で液晶の配向状態を観察した。
(4)膜厚測定法
SLOAN社製SURFACE TEXTUREANALYSIS SYSTEM Dektak3030STを用いた。また、干渉波測定(日本分光(株)製 紫外・可視・近赤外分光光度計V-570)と屈折率のデータから膜厚を求める方法も併用した。
(5)液晶フィルムのパラメータ測定
王子計測機器(株)製自動複屈折計KOBRA21ADHを用いた。 EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples.
In addition, each analysis method used in the Example is as follows.
(1) Measurement compound of 1 H-NMR was dissolved in deuterated chloroform and measured by 1 H-NMR of 400 MHz (Variant Co. INOVA-400).
(2) Measurement of GPC The compound was dissolved in tetrahydrofuran, and TSK-GELSuperH1000, SuperH2000, SuperH3000, and SuperH4000 were connected in series with an 8020 GPC system manufactured by Tosoh Corporation and measured using tetrahydrofuran as an eluent. Polystyrene standards were used for molecular weight calibration.
(3) Microscope observation The alignment state of the liquid crystal was observed with an Olympus BH2 polarizing microscope.
(4) Film thickness measurement method SURFACE TEXTUREALYSIS SYSTEM Dektak3030ST manufactured by SLOAN was used. In addition, a method of obtaining the film thickness from the interference wave measurement (UV-visible / near-infrared spectrophotometer V-570 manufactured by JASCO Corporation) and the refractive index data was used in combination.
(5) Parameter measurement of liquid crystal film Obi Scientific Instruments Co., Ltd. automatic birefringence meter KOBRA21ADH was used.
なお、実施例で用いた各分析方法は以下の通りである。
(1)1H-NMRの測定
化合物を重水素化クロロホルムに溶解し、400MHzの1H-NMR(Variant社製INOVA-400)で測定した。
(2)GPCの測定
化合物をテトラヒドロフランに溶解し、東ソー社製8020GPCシステムで、TSK-GELSuperH1000、SuperH2000、SuperH3000、SuperH4000を直列につなぎ、溶出液としてテトラヒドロフランを用いて測定した。分子量の較正にはポリスチレンスタンダードを用いた。
(3)顕微鏡観察
オリンパス光学社製BH2偏光顕微鏡で液晶の配向状態を観察した。
(4)膜厚測定法
SLOAN社製SURFACE TEXTUREANALYSIS SYSTEM Dektak3030STを用いた。また、干渉波測定(日本分光(株)製 紫外・可視・近赤外分光光度計V-570)と屈折率のデータから膜厚を求める方法も併用した。
(5)液晶フィルムのパラメータ測定
王子計測機器(株)製自動複屈折計KOBRA21ADHを用いた。 EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples.
In addition, each analysis method used in the Example is as follows.
(1) Measurement compound of 1 H-NMR was dissolved in deuterated chloroform and measured by 1 H-NMR of 400 MHz (Variant Co. INOVA-400).
(2) Measurement of GPC The compound was dissolved in tetrahydrofuran, and TSK-GELSuperH1000, SuperH2000, SuperH3000, and SuperH4000 were connected in series with an 8020 GPC system manufactured by Tosoh Corporation and measured using tetrahydrofuran as an eluent. Polystyrene standards were used for molecular weight calibration.
(3) Microscope observation The alignment state of the liquid crystal was observed with an Olympus BH2 polarizing microscope.
(4) Film thickness measurement method SURFACE TEXTUREALYSIS SYSTEM Dektak3030ST manufactured by SLOAN was used. In addition, a method of obtaining the film thickness from the interference wave measurement (UV-visible / near-infrared spectrophotometer V-570 manufactured by JASCO Corporation) and the refractive index data was used in combination.
(5) Parameter measurement of liquid crystal film Obi Scientific Instruments Co., Ltd. automatic birefringence meter KOBRA21ADH was used.
[参考例1]
(偏光子の作製)
ポリビニルアルコールフィルムを温水中に浸漬して膨張させたあと、ヨウ素/ヨウ化カリウム水溶液中にて染色し、次いでホウ酸水溶液中で一軸延伸処理して偏光子を得た。この偏光子は、分光光度計にて単体透過率、平行透過率および直交透過率を調べたところ透過率43.5%、偏光度99.9%であった。 [Reference Example 1]
(Production of polarizer)
The polyvinyl alcohol film was immersed in warm water to swell, then dyed in an iodine / potassium iodide aqueous solution, and then uniaxially stretched in an aqueous boric acid solution to obtain a polarizer. This polarizer was examined for single transmittance, parallel transmittance and orthogonal transmittance with a spectrophotometer. As a result, the transmittance was 43.5%, and the polarization degree was 99.9%.
(偏光子の作製)
ポリビニルアルコールフィルムを温水中に浸漬して膨張させたあと、ヨウ素/ヨウ化カリウム水溶液中にて染色し、次いでホウ酸水溶液中で一軸延伸処理して偏光子を得た。この偏光子は、分光光度計にて単体透過率、平行透過率および直交透過率を調べたところ透過率43.5%、偏光度99.9%であった。 [Reference Example 1]
(Production of polarizer)
The polyvinyl alcohol film was immersed in warm water to swell, then dyed in an iodine / potassium iodide aqueous solution, and then uniaxially stretched in an aqueous boric acid solution to obtain a polarizer. This polarizer was examined for single transmittance, parallel transmittance and orthogonal transmittance with a spectrophotometer. As a result, the transmittance was 43.5%, and the polarization degree was 99.9%.
[参考例2]
下記式(8)で示される液晶性ポリマーを合成した。分子量はポリスチレン換算で、Mn=8000、Mw=15000であった。なお、式(8)はブロック重合体の構造で表記しているがモノマーの構成比を表すものである。 [Reference Example 2]
A liquid crystalline polymer represented by the following formula (8) was synthesized. The molecular weight was Mn = 8000 and Mw = 15000 in terms of polystyrene. In addition, although Formula (8) is described with the structure of a block polymer, it represents the component ratio of a monomer.
下記式(8)で示される液晶性ポリマーを合成した。分子量はポリスチレン換算で、Mn=8000、Mw=15000であった。なお、式(8)はブロック重合体の構造で表記しているがモノマーの構成比を表すものである。 [Reference Example 2]
A liquid crystalline polymer represented by the following formula (8) was synthesized. The molecular weight was Mn = 8000 and Mw = 15000 in terms of polystyrene. In addition, although Formula (8) is described with the structure of a block polymer, it represents the component ratio of a monomer.
式(8)のポリマー1.0gを、9mlのシクロヘキサノンに溶かし、暗所でトリアリルスルフォニウムヘキサフルオロアンチモネート50%プロピレンカーボネート溶液(アルドリッチ社製、試薬)0.1gを加えた後、孔径0.45μmのポリテトラフルオロエチレン製フィルターでろ過して液晶材料の溶液を調製した。
配向基板は以下のようにして調製した。厚さ38μmのポリエチレンナフタレートフィルム(帝人(株)製)を15cm角に切り出し、アルキル変性ポリビニルアルコール(PVA:(株)クラレ製、MP-203)の5質量%溶液(溶媒は、水とイソプロピルアルコールの質量比1:1の混合溶媒)をスピンコート法により塗布し、50℃のホットプレートで30分乾燥した後、120℃のオーブンで10分間加熱した。次いで、レーヨンのラビング布でラビングした。得られたPVA層の膜厚は1.2μmであった。ラビング時の周速比(ラビング布の移動速度/基板フィルムの移動速度)は4とした。
このようにして得られた配向基板に、前述の液晶材料溶液をスピンコート法により塗布した。次いで60℃のホットプレートで10分乾燥し、150℃のオーブンで2分間熱処理し、液晶材料を配向させた。次いで、60℃に加熱したアルミ板に試料を密着させて置き、その上から、高圧水銀灯ランプにより600mJ/cm2の紫外光(ただし365nmで測定した光量)を照射して、液晶材料を硬化させた。 After dissolving 1.0 g of the polymer of the formula (8) in 9 ml of cyclohexanone and adding 0.1 g of a triallylsulfonium hexafluoroantimonate 50% propylene carbonate solution (manufactured by Aldrich) in the dark, A liquid crystal material solution was prepared by filtration through a 0.45 μm polytetrafluoroethylene filter.
The alignment substrate was prepared as follows. A 38 μm-thick polyethylene naphthalate film (manufactured by Teijin Limited) was cut into a 15 cm square, and a 5% by mass solution of alkyl-modified polyvinyl alcohol (PVA: Kuraray Co., Ltd., MP-203) (the solvent was water and isopropyl A mixed solvent having an alcohol mass ratio of 1: 1) was applied by spin coating, dried on a hot plate at 50 ° C. for 30 minutes, and then heated in an oven at 120 ° C. for 10 minutes. Subsequently, it was rubbed with a rayon rubbing cloth. The film thickness of the obtained PVA layer was 1.2 μm. The peripheral speed ratio during rubbing (moving speed of rubbing cloth / moving speed of substrate film) was 4.
The liquid crystal material solution described above was applied to the alignment substrate thus obtained by spin coating. Next, it was dried on a hot plate at 60 ° C. for 10 minutes and heat-treated in an oven at 150 ° C. for 2 minutes to align the liquid crystal material. Next, the sample is placed in close contact with an aluminum plate heated to 60 ° C., and then a 600 mJ / cm 2 ultraviolet light (however, measured at 365 nm) is irradiated with a high-pressure mercury lamp lamp to cure the liquid crystal material. It was.
配向基板は以下のようにして調製した。厚さ38μmのポリエチレンナフタレートフィルム(帝人(株)製)を15cm角に切り出し、アルキル変性ポリビニルアルコール(PVA:(株)クラレ製、MP-203)の5質量%溶液(溶媒は、水とイソプロピルアルコールの質量比1:1の混合溶媒)をスピンコート法により塗布し、50℃のホットプレートで30分乾燥した後、120℃のオーブンで10分間加熱した。次いで、レーヨンのラビング布でラビングした。得られたPVA層の膜厚は1.2μmであった。ラビング時の周速比(ラビング布の移動速度/基板フィルムの移動速度)は4とした。
このようにして得られた配向基板に、前述の液晶材料溶液をスピンコート法により塗布した。次いで60℃のホットプレートで10分乾燥し、150℃のオーブンで2分間熱処理し、液晶材料を配向させた。次いで、60℃に加熱したアルミ板に試料を密着させて置き、その上から、高圧水銀灯ランプにより600mJ/cm2の紫外光(ただし365nmで測定した光量)を照射して、液晶材料を硬化させた。 After dissolving 1.0 g of the polymer of the formula (8) in 9 ml of cyclohexanone and adding 0.1 g of a triallylsulfonium hexafluoroantimonate 50% propylene carbonate solution (manufactured by Aldrich) in the dark, A liquid crystal material solution was prepared by filtration through a 0.45 μm polytetrafluoroethylene filter.
The alignment substrate was prepared as follows. A 38 μm-thick polyethylene naphthalate film (manufactured by Teijin Limited) was cut into a 15 cm square, and a 5% by mass solution of alkyl-modified polyvinyl alcohol (PVA: Kuraray Co., Ltd., MP-203) (the solvent was water and isopropyl A mixed solvent having an alcohol mass ratio of 1: 1) was applied by spin coating, dried on a hot plate at 50 ° C. for 30 minutes, and then heated in an oven at 120 ° C. for 10 minutes. Subsequently, it was rubbed with a rayon rubbing cloth. The film thickness of the obtained PVA layer was 1.2 μm. The peripheral speed ratio during rubbing (moving speed of rubbing cloth / moving speed of substrate film) was 4.
The liquid crystal material solution described above was applied to the alignment substrate thus obtained by spin coating. Next, it was dried on a hot plate at 60 ° C. for 10 minutes and heat-treated in an oven at 150 ° C. for 2 minutes to align the liquid crystal material. Next, the sample is placed in close contact with an aluminum plate heated to 60 ° C., and then a 600 mJ / cm 2 ultraviolet light (however, measured at 365 nm) is irradiated with a high-pressure mercury lamp lamp to cure the liquid crystal material. It was.
基板として用いたポリエチレンナフタレートフィルムは大きな複屈折を持ち光学用フィルムとして好ましくないため、得られた配向基板上の液晶性フィルムを、紫外線硬化型接着剤を介して、トリアセチルセルロース(TAC)フィルムに転写した。すなわち、ポリエチレンナフタレートフィルム上の硬化した液晶材料層の上に、接着剤を5μm厚となるように塗布し、TACフィルムでラミネートして、TACフィルム側から紫外線を照射して接着剤を硬化させた後、ポリエチレンナフタレートフィルムおよびPVA層を剥離した。
Since the polyethylene naphthalate film used as the substrate has a large birefringence and is not preferable as an optical film, the obtained liquid crystalline film on the alignment substrate is converted to a triacetyl cellulose (TAC) film via an ultraviolet curable adhesive. Transcribed to. That is, on the cured liquid crystal material layer on the polyethylene naphthalate film, an adhesive is applied to a thickness of 5 μm, laminated with a TAC film, and irradiated with ultraviolet rays from the TAC film side to cure the adhesive. After that, the polyethylene naphthalate film and the PVA layer were peeled off.
得られた光学フィルム(液晶層/接着剤層/TACフィルム)を偏光顕微鏡下で観察すると、ディスクリネーションがなくモノドメインの均一な配向で、コノスコープ観察から正の一軸性屈折率構造を有するホメオトロピック配向であることがわかった。KOBRA21ADHを用いて測定したTACフィルムと液晶層をあわせた面内方向のリターデーションは0.5nm、厚さ方向のリターデーションは-119nmであった。なお、TACフィルム単体は負の一軸性で面内のリターデーションが0.5nm、厚さ方向のリターデーションは+35nmであったことから、液晶層単独でのリターデーションは、Re2が0nm、Rth2が-154nmと見積もられた。実施例1以降では他基材と貼り合わせる際は、基板のTACフィルムは除去しホメオトロピック配向液晶層のみを取り出して使用した。また、ホメオトロピック配向液晶層の厚みは0.9μmであった。各方位の屈折率はnz2>nx2=ny2の関係であった。
なお、上記のホメオトロピック配向液晶層が第2の光学異方性層に該当する。 When the obtained optical film (liquid crystal layer / adhesive layer / TAC film) is observed under a polarizing microscope, it has a uniform uniaxial refractive index structure from conoscopic observation with uniform orientation of monodomains without disclination. It was found to be homeotropic alignment. The retardation in the in-plane direction of the TAC film and the liquid crystal layer measured using KOBRA21ADH was 0.5 nm, and the retardation in the thickness direction was −119 nm. Since the TAC film alone was negative uniaxial, the in-plane retardation was 0.5 nm, and the retardation in the thickness direction was +35 nm, the retardation of the liquid crystal layer alone was Re2 of 0 nm and Rth2 of It was estimated to be -154 nm. In Example 1 and later, the TAC film of the substrate was removed and only the homeotropic alignment liquid crystal layer was taken out and used when bonded to another substrate. The thickness of the homeotropic alignment liquid crystal layer was 0.9 μm. The refractive index in each direction was in a relationship of nz2> nx2 = ny2.
The homeotropic alignment liquid crystal layer corresponds to the second optically anisotropic layer.
なお、上記のホメオトロピック配向液晶層が第2の光学異方性層に該当する。 When the obtained optical film (liquid crystal layer / adhesive layer / TAC film) is observed under a polarizing microscope, it has a uniform uniaxial refractive index structure from conoscopic observation with uniform orientation of monodomains without disclination. It was found to be homeotropic alignment. The retardation in the in-plane direction of the TAC film and the liquid crystal layer measured using KOBRA21ADH was 0.5 nm, and the retardation in the thickness direction was −119 nm. Since the TAC film alone was negative uniaxial, the in-plane retardation was 0.5 nm, and the retardation in the thickness direction was +35 nm, the retardation of the liquid crystal layer alone was Re2 of 0 nm and Rth2 of It was estimated to be -154 nm. In Example 1 and later, the TAC film of the substrate was removed and only the homeotropic alignment liquid crystal layer was taken out and used when bonded to another substrate. The thickness of the homeotropic alignment liquid crystal layer was 0.9 μm. The refractive index in each direction was in a relationship of nz2> nx2 = ny2.
The homeotropic alignment liquid crystal layer corresponds to the second optically anisotropic layer.
[実施例1]
積層偏光板の構造について図1を用いて説明する。
参考例1で得た偏光子の片面にポリビニルアルコール系接着剤を介して、保護フィルムとして、厚み40μm、正面位相差:6nm、厚み方向の位相差:60nmのトリアセチルセルロース(TAC)フィルムを接着して第1の偏光板1を形成した。その第1の偏光板1の他面にポリビニルアルコール系接着剤を介して、ロール長尺方向に吸収軸を有する第1の偏光板1の吸収軸と横一軸延伸により作製したロール幅方向に遅相軸を有するノルボルネン系樹脂からなる第1の光学異方性層3、第1の偏光板1の吸収軸と第1の光学異方性層3の遅相軸が直交になるように接着し、その上に参考例2で作製した第2の光学異方性層4をアクリル系粘着剤を介して貼り合せを行い、積層偏光板5を得た。ここで、第1の光学異方性層3のRe1は115nm、Rth1は103.5nmの位相差を示す。各方位の屈折率はnx1>ny1>nz1の関係であった。 [Example 1]
The structure of the laminated polarizing plate will be described with reference to FIG.
A triacetyl cellulose (TAC) film having a thickness of 40 μm, a front phase difference of 6 nm, and a thickness direction retardation of 60 nm is bonded as a protective film to one side of the polarizer obtained in Reference Example 1 via a polyvinyl alcohol adhesive. Thus, the first polarizing plate 1 was formed. The other side of the first polarizing plate 1 is delayed in the roll width direction produced by lateral uniaxial stretching with the absorption axis of the first polarizing plate 1 having an absorption axis in the roll longitudinal direction via a polyvinyl alcohol adhesive. The first optically anisotropic layer 3 made of norbornene-based resin having a phase axis and the absorption axis of the first polarizing plate 1 and the slow axis of the first optically anisotropic layer 3 are bonded so as to be orthogonal to each other. And the 2nd optically anisotropic layer 4 produced by the reference example 2 was bonded together via the acrylic adhesive, and the laminated polarizing plate 5 was obtained. Here, Re1 of the first optical anisotropic layer 3 has a phase difference of 115 nm, and Rth1 has a phase difference of 103.5 nm. The refractive index in each direction was in the relationship of nx1>ny1> nz1.
積層偏光板の構造について図1を用いて説明する。
参考例1で得た偏光子の片面にポリビニルアルコール系接着剤を介して、保護フィルムとして、厚み40μm、正面位相差:6nm、厚み方向の位相差:60nmのトリアセチルセルロース(TAC)フィルムを接着して第1の偏光板1を形成した。その第1の偏光板1の他面にポリビニルアルコール系接着剤を介して、ロール長尺方向に吸収軸を有する第1の偏光板1の吸収軸と横一軸延伸により作製したロール幅方向に遅相軸を有するノルボルネン系樹脂からなる第1の光学異方性層3、第1の偏光板1の吸収軸と第1の光学異方性層3の遅相軸が直交になるように接着し、その上に参考例2で作製した第2の光学異方性層4をアクリル系粘着剤を介して貼り合せを行い、積層偏光板5を得た。ここで、第1の光学異方性層3のRe1は115nm、Rth1は103.5nmの位相差を示す。各方位の屈折率はnx1>ny1>nz1の関係であった。 [Example 1]
The structure of the laminated polarizing plate will be described with reference to FIG.
A triacetyl cellulose (TAC) film having a thickness of 40 μm, a front phase difference of 6 nm, and a thickness direction retardation of 60 nm is bonded as a protective film to one side of the polarizer obtained in Reference Example 1 via a polyvinyl alcohol adhesive. Thus, the first polarizing plate 1 was formed. The other side of the first polarizing plate 1 is delayed in the roll width direction produced by lateral uniaxial stretching with the absorption axis of the first polarizing plate 1 having an absorption axis in the roll longitudinal direction via a polyvinyl alcohol adhesive. The first optically anisotropic layer 3 made of norbornene-based resin having a phase axis and the absorption axis of the first polarizing plate 1 and the slow axis of the first optically anisotropic layer 3 are bonded so as to be orthogonal to each other. And the 2nd optically anisotropic layer 4 produced by the reference example 2 was bonded together via the acrylic adhesive, and the laminated polarizing plate 5 was obtained. Here, Re1 of the first optical anisotropic layer 3 has a phase difference of 115 nm, and Rth1 has a phase difference of 103.5 nm. The refractive index in each direction was in the relationship of nx1>ny1> nz1.
[実施例2]
本実施例2に用いた水平配向型液晶表示装置について図2、図3を用いて説明する。
基板6にITO層からなる透過率の高い材料で透明電極7が形成され、透明電極7と基板8の間に正の誘電率異方性を示す液晶材料からなる液晶層9が挟持されている。
液晶層9には正の誘電率異方性を示す液晶材料が用いられており、透明電極7の面方向に電界を加えると、液晶分子が電界の方向に回転する。 [Example 2]
A horizontal alignment type liquid crystal display device used in Example 2 will be described with reference to FIGS.
A transparent electrode 7 is formed of a material having a high transmittance made of an ITO layer on the substrate 6, and a liquid crystal layer 9 made of a liquid crystal material having a positive dielectric anisotropy is sandwiched between the transparent electrode 7 and the substrate 8. .
A liquid crystal material exhibiting positive dielectric anisotropy is used for the liquid crystal layer 9. When an electric field is applied in the plane direction of the transparent electrode 7, the liquid crystal molecules rotate in the direction of the electric field.
本実施例2に用いた水平配向型液晶表示装置について図2、図3を用いて説明する。
基板6にITO層からなる透過率の高い材料で透明電極7が形成され、透明電極7と基板8の間に正の誘電率異方性を示す液晶材料からなる液晶層9が挟持されている。
液晶層9には正の誘電率異方性を示す液晶材料が用いられており、透明電極7の面方向に電界を加えると、液晶分子が電界の方向に回転する。 [Example 2]
A horizontal alignment type liquid crystal display device used in Example 2 will be described with reference to FIGS.
A transparent electrode 7 is formed of a material having a high transmittance made of an ITO layer on the substrate 6, and a liquid crystal layer 9 made of a liquid crystal material having a positive dielectric anisotropy is sandwiched between the transparent electrode 7 and the substrate 8. .
A liquid crystal material exhibiting positive dielectric anisotropy is used for the liquid crystal layer 9. When an electric field is applied in the plane direction of the transparent electrode 7, the liquid crystal molecules rotate in the direction of the electric field.
水平配向型液晶セル10の表示面側(図の上側)に実施例1で作製した積層偏光板5を配置した。水平配向型液晶セル10の背面側(図の下側)に第2の偏光板11として、直線偏光板(住友化学(株)製SQW-062)を配置した。直線偏光板の支持基板に使用されたトリアセチルセルロースのRthは35nmであった。
図3に矢印で示す、第1の偏光板1および第2の偏光板11の吸収軸の方位はそれぞれ面内90度、0度とした。第1の光学異方性層3は面内に光軸を有し、負の二軸光学異方性を有する光学素子で形成されている。図3に矢印で示す、第1の光学異方性層3の遅相軸の方位は0度とし、面内Re1で115nm、Rth1で103.5nmの位相差を示す。
ホメオトロピック配向液晶フィルムからなる第2の光学異方性層4はRe2が0nm、Rth2が-154nmの位相差を示す。
図4は、黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)をコントラスト比として、全方位からのコントラスト比を示している。コントラストの等高線は内側から順に6000、3000、1000、200とした。また、同心円は中心から20度間隔の角度を示す。したがって最外円は中心から80度を示す(以下の図も同様)。コントラスト比を全方位で見た場合、全方位にてコントラスト比は高くなり良好な視野角特性が得られることがわかった。 The laminated polarizing plate 5 produced in Example 1 was disposed on the display surface side (upper side in the figure) of the horizontal alignment type liquid crystal cell 10. A linearly polarizing plate (SQW-062 manufactured by Sumitomo Chemical Co., Ltd.) was disposed as the second polarizing plate 11 on the back side (lower side of the figure) of the horizontal alignment type liquid crystal cell 10. Rth of triacetyl cellulose used for the support substrate of the linearly polarizing plate was 35 nm.
The directions of the absorption axes of the first polarizing plate 1 and the second polarizing plate 11 indicated by arrows in FIG. 3 were 90 degrees and 0 degrees in the plane, respectively. The first optically anisotropic layer 3 is formed of an optical element having an in-plane optical axis and negative biaxial optical anisotropy. The slow axis orientation of the first optically anisotropic layer 3 indicated by an arrow in FIG. 3 is 0 degree, and the in-plane Re1 has a phase difference of 115 nm and the Rth1 has a phase difference of 103.5 nm.
The second optically anisotropic layer 4 made of a homeotropic alignment liquid crystal film exhibits a phase difference in which Re2 is 0 nm and Rth2 is −154 nm.
FIG. 4 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio. Contrast contour lines were set to 6000, 3000, 1000, and 200 in order from the inside. The concentric circles indicate an angle of 20 degrees from the center. Therefore, the outermost circle shows 80 degrees from the center (the same applies to the following figures). When the contrast ratio was viewed in all directions, it was found that the contrast ratio was high in all directions and good viewing angle characteristics were obtained.
図3に矢印で示す、第1の偏光板1および第2の偏光板11の吸収軸の方位はそれぞれ面内90度、0度とした。第1の光学異方性層3は面内に光軸を有し、負の二軸光学異方性を有する光学素子で形成されている。図3に矢印で示す、第1の光学異方性層3の遅相軸の方位は0度とし、面内Re1で115nm、Rth1で103.5nmの位相差を示す。
ホメオトロピック配向液晶フィルムからなる第2の光学異方性層4はRe2が0nm、Rth2が-154nmの位相差を示す。
図4は、黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)をコントラスト比として、全方位からのコントラスト比を示している。コントラストの等高線は内側から順に6000、3000、1000、200とした。また、同心円は中心から20度間隔の角度を示す。したがって最外円は中心から80度を示す(以下の図も同様)。コントラスト比を全方位で見た場合、全方位にてコントラスト比は高くなり良好な視野角特性が得られることがわかった。 The laminated polarizing plate 5 produced in Example 1 was disposed on the display surface side (upper side in the figure) of the horizontal alignment type liquid crystal cell 10. A linearly polarizing plate (SQW-062 manufactured by Sumitomo Chemical Co., Ltd.) was disposed as the second polarizing plate 11 on the back side (lower side of the figure) of the horizontal alignment type liquid crystal cell 10. Rth of triacetyl cellulose used for the support substrate of the linearly polarizing plate was 35 nm.
The directions of the absorption axes of the first polarizing plate 1 and the second polarizing plate 11 indicated by arrows in FIG. 3 were 90 degrees and 0 degrees in the plane, respectively. The first optically anisotropic layer 3 is formed of an optical element having an in-plane optical axis and negative biaxial optical anisotropy. The slow axis orientation of the first optically anisotropic layer 3 indicated by an arrow in FIG. 3 is 0 degree, and the in-plane Re1 has a phase difference of 115 nm and the Rth1 has a phase difference of 103.5 nm.
The second optically anisotropic layer 4 made of a homeotropic alignment liquid crystal film exhibits a phase difference in which Re2 is 0 nm and Rth2 is −154 nm.
FIG. 4 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio. Contrast contour lines were set to 6000, 3000, 1000, and 200 in order from the inside. The concentric circles indicate an angle of 20 degrees from the center. Therefore, the outermost circle shows 80 degrees from the center (the same applies to the following figures). When the contrast ratio was viewed in all directions, it was found that the contrast ratio was high in all directions and good viewing angle characteristics were obtained.
[実施例3]
ノルボルネン系樹脂からなる第1の光学異方性層3の面内Re1を125nm、Rth1を87.5nmとし、ホメオトロピック配向液晶フィルムからなる第2の光学異方性層4の面内Re2を0nm、Rth2が-134nmとした以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。
図5は、黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)をコントラスト比として、全方位からのコントラスト比を示している。コントラスト比を全方位で見た場合、全方位にてコントラスト比は高くなり良好な視野角特性が得られることがわかった。 [Example 3]
The in-plane Re1 of the first optically anisotropic layer 3 made of norbornene-based resin is 125 nm, Rth1 is 87.5 nm, and the in-plane Re2 of the second optically anisotropic layer 4 made of homeotropic alignment liquid crystal film is 0 nm. A horizontal alignment type liquid crystal display device was produced in the same manner as in Example 2 except that Rth2 was changed to -134 nm.
FIG. 5 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio. When the contrast ratio was viewed in all directions, it was found that the contrast ratio was high in all directions and good viewing angle characteristics were obtained.
ノルボルネン系樹脂からなる第1の光学異方性層3の面内Re1を125nm、Rth1を87.5nmとし、ホメオトロピック配向液晶フィルムからなる第2の光学異方性層4の面内Re2を0nm、Rth2が-134nmとした以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。
図5は、黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)をコントラスト比として、全方位からのコントラスト比を示している。コントラスト比を全方位で見た場合、全方位にてコントラスト比は高くなり良好な視野角特性が得られることがわかった。 [Example 3]
The in-plane Re1 of the first optically anisotropic layer 3 made of norbornene-based resin is 125 nm, Rth1 is 87.5 nm, and the in-plane Re2 of the second optically anisotropic layer 4 made of homeotropic alignment liquid crystal film is 0 nm. A horizontal alignment type liquid crystal display device was produced in the same manner as in Example 2 except that Rth2 was changed to -134 nm.
FIG. 5 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio. When the contrast ratio was viewed in all directions, it was found that the contrast ratio was high in all directions and good viewing angle characteristics were obtained.
[実施例4]
ノルボルネン系樹脂からなる第1の光学異方性層3の面内Re1を140nm、Rth1を70nmとし、ホメオトロピック配向液晶フィルムからなる第2の光学異方性層4の面内Re2を0nm、Rth2が-113nmとした以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。
図6は、黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)をコントラスト比として、全方位からのコントラスト比を示している。コントラスト比を全方位で見た場合、全方位にてコントラスト比は高くなり良好な視野角特性が得られることがわかった。 [Example 4]
The in-plane Re1 of the first optically anisotropic layer 3 made of norbornene-based resin is 140 nm, Rth1 is 70 nm, the in-plane Re2 of the second optically anisotropic layer 4 made of homeotropic alignment liquid crystal film is 0 nm, Rth2 A horizontal alignment type liquid crystal display device was produced in the same manner as in Example 2 except that the thickness was −113 nm.
FIG. 6 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio. When the contrast ratio was viewed in all directions, it was found that the contrast ratio was high in all directions and good viewing angle characteristics were obtained.
ノルボルネン系樹脂からなる第1の光学異方性層3の面内Re1を140nm、Rth1を70nmとし、ホメオトロピック配向液晶フィルムからなる第2の光学異方性層4の面内Re2を0nm、Rth2が-113nmとした以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。
図6は、黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)をコントラスト比として、全方位からのコントラスト比を示している。コントラスト比を全方位で見た場合、全方位にてコントラスト比は高くなり良好な視野角特性が得られることがわかった。 [Example 4]
The in-plane Re1 of the first optically anisotropic layer 3 made of norbornene-based resin is 140 nm, Rth1 is 70 nm, the in-plane Re2 of the second optically anisotropic layer 4 made of homeotropic alignment liquid crystal film is 0 nm, Rth2 A horizontal alignment type liquid crystal display device was produced in the same manner as in Example 2 except that the thickness was −113 nm.
FIG. 6 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio. When the contrast ratio was viewed in all directions, it was found that the contrast ratio was high in all directions and good viewing angle characteristics were obtained.
[比較例1]
ホメオトロピック配向液晶フィルムからなる第2の光学異方性層4のRth2を-200nmとした以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。その結果、Rth1+Rth2=―96.5nmとなった。
図7は、黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)をコントラスト比として、全方位からのコントラスト比を示している。コントラスト比を全方位で見た場合、右上、左上、右下、左下の4方向で特に低くなり、視野角特性が悪化することがわかった。 [Comparative Example 1]
A horizontal alignment type liquid crystal display device was produced in the same manner as in Example 2 except that Rth2 of the second optically anisotropic layer 4 made of homeotropic alignment liquid crystal film was set to -200 nm. As a result, Rth1 + Rth2 = −96.5 nm.
FIG. 7 shows the contrast ratio from all directions, with the transmittance ratio (white display) / (black display) of black display 0V and white display 5V as the contrast ratio. When the contrast ratio was viewed in all directions, it was found that the viewing angle characteristics deteriorated particularly in the four directions of upper right, upper left, lower right, and lower left.
ホメオトロピック配向液晶フィルムからなる第2の光学異方性層4のRth2を-200nmとした以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。その結果、Rth1+Rth2=―96.5nmとなった。
図7は、黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)をコントラスト比として、全方位からのコントラスト比を示している。コントラスト比を全方位で見た場合、右上、左上、右下、左下の4方向で特に低くなり、視野角特性が悪化することがわかった。 [Comparative Example 1]
A horizontal alignment type liquid crystal display device was produced in the same manner as in Example 2 except that Rth2 of the second optically anisotropic layer 4 made of homeotropic alignment liquid crystal film was set to -200 nm. As a result, Rth1 + Rth2 = −96.5 nm.
FIG. 7 shows the contrast ratio from all directions, with the transmittance ratio (white display) / (black display) of black display 0V and white display 5V as the contrast ratio. When the contrast ratio was viewed in all directions, it was found that the viewing angle characteristics deteriorated particularly in the four directions of upper right, upper left, lower right, and lower left.
[比較例2]
ノルボルネン系樹脂からなる第1の光学異方性層3を用いなかったこと以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。
図8は、黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)をコントラスト比として、全方位からのコントラスト比を示している。コントラスト比を全方位で見た場合、右上、左上、右下、左下の4方向で特に低くなり、視野角特性が悪化することがわかった。 [Comparative Example 2]
A horizontal alignment type liquid crystal display device was produced in the same manner as in Example 2 except that the first optically anisotropic layer 3 made of norbornene resin was not used.
FIG. 8 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio. When the contrast ratio was viewed in all directions, it was found that the viewing angle characteristics deteriorated particularly in the four directions of upper right, upper left, lower right, and lower left.
ノルボルネン系樹脂からなる第1の光学異方性層3を用いなかったこと以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。
図8は、黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)をコントラスト比として、全方位からのコントラスト比を示している。コントラスト比を全方位で見た場合、右上、左上、右下、左下の4方向で特に低くなり、視野角特性が悪化することがわかった。 [Comparative Example 2]
A horizontal alignment type liquid crystal display device was produced in the same manner as in Example 2 except that the first optically anisotropic layer 3 made of norbornene resin was not used.
FIG. 8 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio. When the contrast ratio was viewed in all directions, it was found that the viewing angle characteristics deteriorated particularly in the four directions of upper right, upper left, lower right, and lower left.
[比較例3]
ホメオトロピック配向液晶フィルムからなる第2の光学異方性層4を用いなかったこと以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。
図9は、黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)をコントラスト比として、全方位からのコントラスト比を示している。コントラスト比を全方位で見た場合、右上、左上、右下、左下の4方向で特に低くなり、視野角特性が悪化することがわかった。 [Comparative Example 3]
A horizontal alignment type liquid crystal display device was produced in the same manner as in Example 2 except that the second optically anisotropic layer 4 made of homeotropic alignment liquid crystal film was not used.
FIG. 9 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio. When the contrast ratio was viewed in all directions, it was found that the viewing angle characteristics deteriorated particularly in the four directions of upper right, upper left, lower right, and lower left.
ホメオトロピック配向液晶フィルムからなる第2の光学異方性層4を用いなかったこと以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。
図9は、黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)をコントラスト比として、全方位からのコントラスト比を示している。コントラスト比を全方位で見た場合、右上、左上、右下、左下の4方向で特に低くなり、視野角特性が悪化することがわかった。 [Comparative Example 3]
A horizontal alignment type liquid crystal display device was produced in the same manner as in Example 2 except that the second optically anisotropic layer 4 made of homeotropic alignment liquid crystal film was not used.
FIG. 9 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio. When the contrast ratio was viewed in all directions, it was found that the viewing angle characteristics deteriorated particularly in the four directions of upper right, upper left, lower right, and lower left.
[比較例4]
ノルボルネン系樹脂からなる第1の光学異方性層3およびホメオトロピック配向液晶フィルムからなる第2の光学異方性層4を用いなかったこと以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。
図10は、黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)をコントラスト比として、全方位からのコントラスト比を示している。コントラスト比を全方位で見た場合、右上、左上、右下、左下の4方向で特に低くなり、視野角特性が悪化することがわかった。 [Comparative Example 4]
A horizontal alignment type liquid crystal is obtained in the same manner as in Example 2 except that the first optical anisotropic layer 3 made of norbornene resin and the second optical anisotropic layer 4 made of homeotropic alignment liquid crystal film are not used. A display device was produced.
FIG. 10 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio. When the contrast ratio was viewed in all directions, it was found that the viewing angle characteristics deteriorated particularly in the four directions of upper right, upper left, lower right, and lower left.
ノルボルネン系樹脂からなる第1の光学異方性層3およびホメオトロピック配向液晶フィルムからなる第2の光学異方性層4を用いなかったこと以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。
図10は、黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)をコントラスト比として、全方位からのコントラスト比を示している。コントラスト比を全方位で見た場合、右上、左上、右下、左下の4方向で特に低くなり、視野角特性が悪化することがわかった。 [Comparative Example 4]
A horizontal alignment type liquid crystal is obtained in the same manner as in Example 2 except that the first optical anisotropic layer 3 made of norbornene resin and the second optical anisotropic layer 4 made of homeotropic alignment liquid crystal film are not used. A display device was produced.
FIG. 10 shows the contrast ratio from all directions, where the transmittance ratio (white display) / (black display) of black display 0V and white display 5V is used as the contrast ratio. When the contrast ratio was viewed in all directions, it was found that the viewing angle characteristics deteriorated particularly in the four directions of upper right, upper left, lower right, and lower left.
[比較例5]
第2の光学異方性層4をホメオトロピック配向液晶フィルムの代わりに、負の一軸性で面内のリターデーション値が0.5nm、厚さ方向のリターデーション値は+35nmであるTACフィルムを使用した以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。Re2=0.5nm、Rth=+35nmであることから、nx2>ny2>nz2となった。黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)のコントラスト比を測定したところ、全方位で見た場合、右上、左上、右下、左下の4方向で特に低くなり、視野角特性が悪化することがわかった。 [Comparative Example 5]
Instead of the homeotropic alignment liquid crystal film, the second optical anisotropic layer 4 is a negative uniaxial TAC film with an in-plane retardation value of 0.5 nm and a thickness direction retardation value of +35 nm. A horizontal alignment type liquid crystal display device was produced in the same manner as in Example 2 except that. Since Re2 = 0.5 nm and Rth = + 35 nm, nx2>ny2> nz2. When the contrast ratio of the transmittance ratio (white display) / (black display) of black display 0V and white display 5V was measured, it was particularly low in the four directions of upper right, upper left, lower right, and lower left when viewed in all directions. As a result, it was found that the viewing angle characteristics deteriorate.
第2の光学異方性層4をホメオトロピック配向液晶フィルムの代わりに、負の一軸性で面内のリターデーション値が0.5nm、厚さ方向のリターデーション値は+35nmであるTACフィルムを使用した以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。Re2=0.5nm、Rth=+35nmであることから、nx2>ny2>nz2となった。黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)のコントラスト比を測定したところ、全方位で見た場合、右上、左上、右下、左下の4方向で特に低くなり、視野角特性が悪化することがわかった。 [Comparative Example 5]
Instead of the homeotropic alignment liquid crystal film, the second optical anisotropic layer 4 is a negative uniaxial TAC film with an in-plane retardation value of 0.5 nm and a thickness direction retardation value of +35 nm. A horizontal alignment type liquid crystal display device was produced in the same manner as in Example 2 except that. Since Re2 = 0.5 nm and Rth = + 35 nm, nx2>ny2> nz2. When the contrast ratio of the transmittance ratio (white display) / (black display) of black display 0V and white display 5V was measured, it was particularly low in the four directions of upper right, upper left, lower right, and lower left when viewed in all directions. As a result, it was found that the viewing angle characteristics deteriorate.
[比較例6]
第1の偏光板の吸収軸とノルボルネン系樹脂からなる第1の光学異方性層の遅相軸とのなす角度を0°とした以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)のコントラスト比を測定したところ、全方位で見た場合、右上、左上、右下、左下の4方向で特に低くなり、視野角特性が悪化することがわかった。 [Comparative Example 6]
Horizontally aligned liquid crystal display in the same manner as in Example 2 except that the angle formed between the absorption axis of the first polarizing plate and the slow axis of the first optically anisotropic layer made of norbornene resin was set to 0 °. A device was made. When the contrast ratio of the transmittance ratio (white display) / (black display) of black display 0V and white display 5V was measured, it was particularly low in the four directions of upper right, upper left, lower right, and lower left when viewed in all directions. As a result, it was found that the viewing angle characteristics deteriorate.
第1の偏光板の吸収軸とノルボルネン系樹脂からなる第1の光学異方性層の遅相軸とのなす角度を0°とした以外は、実施例2と同様にして水平配向型液晶表示装置を作製した。黒表示0V、白表示5Vの透過率の比(白表示)/(黒表示)のコントラスト比を測定したところ、全方位で見た場合、右上、左上、右下、左下の4方向で特に低くなり、視野角特性が悪化することがわかった。 [Comparative Example 6]
Horizontally aligned liquid crystal display in the same manner as in Example 2 except that the angle formed between the absorption axis of the first polarizing plate and the slow axis of the first optically anisotropic layer made of norbornene resin was set to 0 °. A device was made. When the contrast ratio of the transmittance ratio (white display) / (black display) of black display 0V and white display 5V was measured, it was particularly low in the four directions of upper right, upper left, lower right, and lower left when viewed in all directions. As a result, it was found that the viewing angle characteristics deteriorate.
Claims (7)
- 少なくとも第1の偏光板、第1の光学異方性層および第2の光学異方性層がこの順に積層された水平配向型液晶表示装置用積層偏光板であって、前記第1の光学異方性層および第2の光学異方性層が以下の[1]を満たすことを特徴とする水平配向型液晶表示装置用積層偏光板。
[1]-60nm≦Rth1+Rth2≦60nm
(ここで、Rth1は第1の光学異方性層の厚さ方向のリターデーション値を意味する。Rth1は、Rth1={(nx1+ny1)/2-nz1}×d1[nm]である。なお、d1は第1の光学異方性層の厚さ、nx1、ny1は波長550nmの光に対する第1の光学異方性層面内の主屈折率であり、nx1は面内の最大主屈折率を、ny1はnx1に直交する方位の主屈折率を示し、nz1は波長550nmの光に対する厚さ方向の主屈折率である。また、Rth2は第2の光学異方性層の厚さ方向のリターデーション値を意味する。Rth2は、Rth2=[{nx2+ny2}/2-nz2]×d2[nm]である。なお、d2は第2の光学異方性層の厚さ、nx2、ny2は波長550nmの光に対する第2の光学異方性層面内の主屈折率であり、nx2は面内の最大主屈折率を、ny2はnx2に直交する方位の主屈折率を示し、nz2は波長550nmの光に対する厚さ方向の主屈折率である。) A laminated polarizing plate for a horizontal alignment type liquid crystal display device in which at least a first polarizing plate, a first optically anisotropic layer, and a second optically anisotropic layer are laminated in this order, wherein the first optically different layer is provided. A laminated polarizing plate for a horizontal alignment type liquid crystal display device, wherein the isotropic layer and the second optically anisotropic layer satisfy the following [1].
[1] -60 nm ≦ Rth1 + Rth2 ≦ 60 nm
(Here, Rth1 means a retardation value in the thickness direction of the first optically anisotropic layer. Rth1 is Rth1 = {(nx1 + ny1) / 2−nz1} × d1 [nm]). d1 is the thickness of the first optically anisotropic layer, nx1 and ny1 are the main refractive index in the first optically anisotropic layer surface for light having a wavelength of 550 nm, nx1 is the maximum main refractive index in the surface, ny1 represents the main refractive index in the direction orthogonal to nx1, nz1 is the main refractive index in the thickness direction for light having a wavelength of 550 nm, and Rth2 is the retardation in the thickness direction of the second optical anisotropic layer. Rth2 is Rth2 = [{nx2 + ny2} / 2−nz2] × d2 [nm], where d2 is the thickness of the second optical anisotropic layer, and nx2 and ny2 are wavelengths of 550 nm. Second optically anisotropic layer surface for light Nx2 is the main refractive index in the plane, ny2 is the main refractive index in the direction perpendicular to nx2, and nz2 is the main refractive index in the thickness direction for light having a wavelength of 550 nm. ) - 第1の光学異方性層が以下の[2]を満たし、第2の光学異方性層が以下の[3]を満たすことを特徴とする請求項1に記載の水平配向型液晶表示装置用積層偏光板。
[2]nx1>ny1≧nz1
[3]nz2>nx2=ny2 2. The horizontal alignment type liquid crystal display device according to claim 1, wherein the first optical anisotropic layer satisfies the following [2] and the second optical anisotropic layer satisfies the following [3]. Laminated polarizing plate.
[2] nx1> ny1 ≧ nz1
[3] nz2> nx2 = ny2 - 第1の偏光板の吸収軸と第1の光学異方性層の遅相軸とのなす角度をrとしたときに、85°≦r≦95°を満たすように積層されていることを特徴とする請求項1または2に記載の水平配向型液晶表示装置用積層偏光板。 Laminated so as to satisfy 85 ° ≦ r ≦ 95 °, where r is an angle formed between the absorption axis of the first polarizing plate and the slow axis of the first optically anisotropic layer. The laminated polarizing plate for a horizontal alignment type liquid crystal display device according to claim 1 or 2.
- 少なくとも第1の偏光板、第1の光学異方性層、第2の光学異方性層、水平配向型液晶セルおよび第2の偏光板がこの順に配置された水平配向型液晶表示装置であって、第1の光学異方性層および第2の光学異方性層が以下の[1]を満たすことを特徴とする水平配向型液晶表示装置。
[1]-60nm≦Rth1+Rth2≦60nm
(ここで、Rth1は第1の光学異方性層の厚さ方向のリターデーション値を意味する。Rth1は、Rth1={(nx1+ny1)/2-nz1}×d1[nm]である。なお、d1は第1の光学異方性層の厚さ、nx1、ny1は波長550nmの光に対する第1の光学異方性層面内の主屈折率であり、nx1は面内の最大主屈折率を、ny1はnx1に直交する方位の主屈折率を示し、nz1は波長550nmの光に対する厚さ方向の主屈折率である。また、Rth2は第2の光学異方性層の厚さ方向のリターデーション値を意味する。Rth2は、Rth2=[{nx2+ny2}/2-nz2]×d2[nm]である。なお、d2は第2の光学異方性層の厚さ、nx2、ny2は波長550nmの光に対する第2の光学異方性層面内の主屈折率であり、nx2は面内の最大主屈折率を、ny2はnx2に直交する方位の主屈折率を示し、nz2は波長550nmの光に対する厚さ方向の主屈折率である。) A horizontal alignment type liquid crystal display device in which at least a first polarizing plate, a first optical anisotropic layer, a second optical anisotropic layer, a horizontal alignment type liquid crystal cell, and a second polarizing plate are arranged in this order. The horizontal alignment type liquid crystal display device, wherein the first optical anisotropic layer and the second optical anisotropic layer satisfy the following [1].
[1] -60 nm ≦ Rth1 + Rth2 ≦ 60 nm
(Here, Rth1 means a retardation value in the thickness direction of the first optically anisotropic layer. Rth1 is Rth1 = {(nx1 + ny1) / 2−nz1} × d1 [nm]). d1 is the thickness of the first optically anisotropic layer, nx1 and ny1 are the main refractive index in the first optically anisotropic layer surface for light having a wavelength of 550 nm, nx1 is the maximum main refractive index in the surface, ny1 represents the main refractive index in the direction orthogonal to nx1, nz1 is the main refractive index in the thickness direction for light having a wavelength of 550 nm, and Rth2 is the retardation in the thickness direction of the second optical anisotropic layer. Rth2 is Rth2 = [{nx2 + ny2} / 2−nz2] × d2 [nm], where d2 is the thickness of the second optical anisotropic layer, and nx2 and ny2 are wavelengths of 550 nm. Second optically anisotropic layer surface for light Nx2 is the main refractive index in the plane, ny2 is the main refractive index in the direction perpendicular to nx2, and nz2 is the main refractive index in the thickness direction for light having a wavelength of 550 nm. ) - 第1の光学異方性層が以下の[2]を満たし、第2の光学異方性層が以下の[3]を満たすことを特徴とする請求項4に記載の水平配向型液晶表示装置。
[2]nx1>ny1≧nz1
[3]nz2>nx2=ny2 5. The horizontal alignment type liquid crystal display device according to claim 4, wherein the first optical anisotropic layer satisfies the following [2] and the second optical anisotropic layer satisfies the following [3]. .
[2] nx1> ny1 ≧ nz1
[3] nz2> nx2 = ny2 - 第1の偏光板の吸収軸と第1の光学異方性層の遅相軸とのなす角度をrとしたときに、85°≦r≦95°を満たすように積層されていることを特徴とする請求項4または5に記載の水平配向型液晶表示装置。 Laminated so as to satisfy 85 ° ≦ r ≦ 95 °, where r is an angle formed between the absorption axis of the first polarizing plate and the slow axis of the first optically anisotropic layer. A horizontal alignment type liquid crystal display device according to claim 4 or 5.
- 第1の偏光板の吸収軸と第2の偏光板の吸収軸とのなす角度をsとしたときに、85°≦s≦95°を満たし、第2の偏光板の吸収軸と水平配向型液晶セル内の液晶の光軸とのなす角度をtとしたときに、-5°≦t≦5°を満たすように積層されていることを特徴とする請求項4~6のいずれかに記載の水平配向型液晶表示装置。 When the angle between the absorption axis of the first polarizing plate and the absorption axis of the second polarizing plate is s, 85 ° ≦ s ≦ 95 ° is satisfied, and the absorption axis of the second polarizing plate and the horizontal alignment type are satisfied. 7. The laminated structure according to claim 4, wherein the layers are laminated so as to satisfy −5 ° ≦ t ≦ 5 °, where t is an angle formed with the optical axis of the liquid crystal in the liquid crystal cell. Horizontal alignment type liquid crystal display device.
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JP2006178401A (en) * | 2004-11-29 | 2006-07-06 | Nitto Denko Corp | Liquid crystal panel and liquid crystal display |
JP2006520008A (en) * | 2004-01-09 | 2006-08-31 | エルジー・ケム・リミテッド | IPS liquid crystal display device including viewing angle compensation film using negative biaxial retardation film and + C-plate |
JP2008051838A (en) * | 2006-08-22 | 2008-03-06 | Fujifilm Corp | Optical compensation film and liquid crystal display apparatus |
JP2010250204A (en) * | 2009-04-20 | 2010-11-04 | Konica Minolta Opto Inc | Liquid crystal panel |
JP2013019943A (en) * | 2011-07-07 | 2013-01-31 | Fujifilm Corp | Ips or ffs type liquid crystal display device |
JP2013160979A (en) * | 2012-02-07 | 2013-08-19 | Fujifilm Corp | Ips or ffs liquid crystal display device |
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JP2006178401A (en) * | 2004-11-29 | 2006-07-06 | Nitto Denko Corp | Liquid crystal panel and liquid crystal display |
JP2008051838A (en) * | 2006-08-22 | 2008-03-06 | Fujifilm Corp | Optical compensation film and liquid crystal display apparatus |
JP2010250204A (en) * | 2009-04-20 | 2010-11-04 | Konica Minolta Opto Inc | Liquid crystal panel |
JP2013019943A (en) * | 2011-07-07 | 2013-01-31 | Fujifilm Corp | Ips or ffs type liquid crystal display device |
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