WO2014146568A1 - Electric motor and concrete demolition hammer using same - Google Patents

Electric motor and concrete demolition hammer using same Download PDF

Info

Publication number
WO2014146568A1
WO2014146568A1 PCT/CN2014/073618 CN2014073618W WO2014146568A1 WO 2014146568 A1 WO2014146568 A1 WO 2014146568A1 CN 2014073618 W CN2014073618 W CN 2014073618W WO 2014146568 A1 WO2014146568 A1 WO 2014146568A1
Authority
WO
WIPO (PCT)
Prior art keywords
assembly
cavity
air
motor
commutator
Prior art date
Application number
PCT/CN2014/073618
Other languages
French (fr)
Chinese (zh)
Inventor
冯玉加
Original Assignee
Feng Yujia
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Feng Yujia filed Critical Feng Yujia
Publication of WO2014146568A1 publication Critical patent/WO2014146568A1/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/06Solidifying concrete, e.g. by application of vacuum before hardening
    • E04G21/08Internal vibrators, e.g. needle vibrators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/10Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of mechanical energy
    • B06B1/16Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of mechanical energy operating with systems involving rotary unbalanced masses
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/14Means for supporting or protecting brushes or brush holders
    • H02K5/143Means for supporting or protecting brushes or brush holders for cooperation with commutators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/173Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings
    • H02K5/1732Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings radially supporting the rotary shaft at both ends of the rotor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/06Means for converting reciprocating motion into rotary motion or vice versa
    • H02K7/061Means for converting reciprocating motion into rotary motion or vice versa using rotary unbalanced masses
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans
    • H02K7/145Hand-held machine tool
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/28Cooling of commutators, slip-rings or brushes e.g. by ventilating

Definitions

  • the present invention relates to a concrete internal vibrator, and more particularly to an electric motor built-in concrete vibrating bar; and to an electric motor.
  • Concrete vibrating bar also known as concrete vibrating bar, concrete internal vibrator, plug-in concrete vibrator, etc.
  • vibrating bar when working, insert the vibrating bar rod into the concrete, and directly transmit its vibration wave It is transmitted to concrete to eliminate the air bubbles in the concrete pouring construction, to carry out tamping, to make the concrete compactly combined, to eliminate the honeycomb and pockmark of the concrete, to improve its strength and ensure the quality of the concrete members.
  • the vibration frequency of the concrete vibrating bar is required to be above 167 Hz, which belongs to the high-frequency vibrator.
  • the vibrating power source is provided in a rotating manner, without frequency conversion (shifting) of the rotating power source , its speed should be above l OOOOrpm (rev / min, r / m). Therefore, to achieve such a concrete vibrating bar, the first thing that needs to be solved is to obtain the vibration frequency that meets the above requirements, that is, the speed problem; the second is to be able to work reliably for a long time in a specific environment.
  • the concrete vibrating bars that are commonly used today include motor external type and motor built-in type. With the development of technology, the miniaturization of equipment and the need for environmental protection and energy conservation, the built-in concrete vibrating bar of the motor is gradually replacing the external vibrating bar of the electric machine.
  • the built-in concrete vibrating rod of the motor mounts the motor that supplies the vibration power source in the rod body of the vibrating rod, and drives the vibration mechanism in the rod body to achieve the purpose of vibrating the rod body.
  • the The vibrating mechanism is generally realized by an eccentric block (Fig. 7 provides a structural schematic diagram of the vibrating system constituted by the vibrating mechanism). In use, the rod of the concrete vibrating bar is inserted into the interior of the concrete for work.
  • Such concrete vibrating rods are generally used as a power source for a synchronous or asynchronous AC motor (such as a squirrel cage AC motor) having a relatively simple structure.
  • the speed of such an AC motor is limited by the frequency of the AC (for example, the power supply frequency in China is 50 Hz), so the speed is low.
  • frequency conversion must be performed.
  • Such devices are rarely used due to their complicated structure.
  • the other type is to convert the power supply frequency to 167 Hz or higher (the speed of the AC motor can reach l OOOOrpm) through a special electronic frequency conversion control device, and output it to the concrete vibrating bar to meet the requirements. Therefore, it is necessary to use different frequency conversion control devices or control methods according to different power supply frequencies and output frequencies.
  • the vibrating rod realized by the electronic frequency converter has a simple rod structure, and is a technical solution widely used for high-end concrete vibrating rods at home and abroad.
  • the advantage is that the rod body is used as a wearing part, the structure is simple, the replacement cost is relatively low, and the high-frequency variable frequency control equipment (generally, the price of each unit is several thousand or even tens of thousands of yuan) can be used repeatedly.
  • the electronic frequency conversion control equipment of such vibrating rods can be repeatedly used, due to the use of electronic frequency conversion technology, the working environment often has high requirements, and the construction environment of the construction site is bad, dust and humidity are high, and Equipment migration during construction, slight mismanagement during use, etc.
  • Chinese utility model patent application 98229657. 6 (name: motor built-in type plug-in concrete vibrator) discloses a technical solution realized by using a conventional direct current motor, which directly loads an ordinary direct current motor into a closed rod body, In use, the rod is inserted into the concrete. In order to protect the motor and also to ensure insulation, it is necessary to seal the rod well. But when the DC motor is working, the brush and the commutator (also called the commutator,
  • Co hidden uta tor will generate electric sparks and form high temperature (its temperature is much higher than the rotor) and can not dissipate heat.
  • Brush wear causes powder (dust) to be discharged, which is extremely easy to cause brushes in the same enclosed space. Damage to components such as commutators, rotors, stators, etc. and damage to insulation properties. Due to the limited space in the rod, the brush is inconvenient to install due to its small internal space and the presence of components such as rotors and stators. The effects of high temperature and brush dust make the insulation process difficult or even impossible to handle.
  • the brush and the commutator need to continuously form an oxide film on the working surface to reduce the wear, and the corresponding oxidizing environment cannot be provided in the closed space (requires a certain oxygen and humidity, generally ordinary air is This oxidizing environment can be provided).
  • the practical solution of this technical solution is poor, and it is impossible to realize a "vibrating rod" that can be actually used, and it may burn out as soon as it is turned on.
  • Chinese Utility Model Patent Application 200520018353. 0 (Name: Brushless DC Motor System Integrated Concrete Vibrating Bar) discloses a technical solution realized by brushless DC motor. Although it solves the above-mentioned defects in the ordinary DC motor, since the operation of the brushless DC motor requires a dedicated brushless DC motor controller and a Hall element for detecting the rotational position state of the motor, due to the limitation of the bar space and the environment.
  • the brushless DC motor controller can only be placed externally and connected to the brushless DC motor via a cable.
  • the Hall element must be mounted in the rod and connected to an external brushless DC motor controller.
  • the technical problem to be solved by the present invention is to provide a built-in concrete vibrating bar for a motor which is small in size, simple in structure, and capable of meeting actual construction and use requirements without external equipment.
  • a method of improving the performance of a brushed motor is also provided.
  • a brushed motor comprising a stator, a rotating shaft and a rotor fixed on the rotating shaft, wherein the rotating shaft is supported by a bearing, the rotating shaft is provided with a commutator assembly, and the corresponding brush assembly comprises a spacer, The spacer is located between the rotor and the commutator assembly, separating the rotor from the commutator assembly and the brush assembly in two different spaces.
  • the spacer is a first bearing of the rear end of the motor, such that the commutator assembly and the brush assembly are in a space outside the first bearing.
  • the space in which the commutator assembly and the brush assembly are located is in communication with a cavity, wherein the cavity has a gas, and the gas contains oxygen and water vapor.
  • the gas constitutes an oxidizing environment that facilitates the formation of an oxide film during operation of the commutator assembly and the brush assembly.
  • the method further includes an air circulation system that interfaces with a space in which the commutator assembly and the brush assembly are located; the air circulation system includes an air forced convection component, a convection air passage, and an air-filled air circulation And the storage cavity.
  • the air circulation system includes an air forced convection component, a convection air passage, and an air-filled air circulation And the storage cavity.
  • the air forced convection component is an air compressor or a fan; the fan is fixed on the rotating shaft and driven by the rotating shaft.
  • a filter member disposed in the air circulation and storage cavity, and dividing the air circulation and storage cavity into a second cavity and a third cavity;
  • the flow duct includes a first air passage that communicates the space in which the commutator assembly and the brush assembly are located with the third cavity; the second cavity and the commutator assembly are electrically connected by the air forced convection member A second air passage that communicates with the space in which the brush assembly is located.
  • a concrete vibrating rod comprising a rod body, a vibration system provided in the rod body, a motor system for powering the vibration system, a tail pipe system connected to the rod body, the motor system having the foregoing a brush motor; a duct type cavity in the tail pipe system; a space in which the commutator assembly and the brush assembly are located communicates with a duct type cavity in the tail pipe system.
  • the vibration rotary shaft of the vibration system is coupled to a rotating shaft of the electric motor, the vibration rotary shaft penetrates through the second bearing and is supported by the second bearing, and eccentric components are respectively disposed on two sides of the second bearing .
  • the eccentric component on the outer side of the second bearing is an eccentric block disposed on the vibrating rotary shaft; the centroid of the motor rotor is offset from the rotation axis of the rotating shaft to constitute an eccentric component located inside the second bearing .
  • an eccentric block is disposed on the vibrating rotary shaft on the inner side of the second bearing; a center of mass of the two eccentric blocks is located on the same side of a rotation axis of the motor rotor.
  • the air forcible convection member being located between the space in which the commutator assembly and the brush assembly are located and the air duct assembly;
  • the air duct assembly includes a front end a funnel-shaped return chamber, a return tube disposed at a bottom of the return chamber through the air passage assembly and communicating with the outside thereof; an opening formed at a front side of the duct assembly and communicating with a manifold at a rear end of the duct assembly; a return tube, a set
  • the air tubes are staggered on the air duct assembly, passing through the walls of the air duct assembly from different directions but not communicating with each other; the manifold is connected to the exhaust pipe, and the exhaust pipe passes through the filter member and the third Cavity Connected
  • a power control system disposed in the duct type cavity in the tail pipe system, the power control system is coupled to the power cable and powering the motor system; the power control system includes a control switch or a sensor, the control switch or sensor being fixed in a duct-type cavity near the front end of the tail pipe system and the rod connecting portion.
  • the power control system includes a memory circuit and a sensor, the sensor is a magnetron sensor; the memory circuit is connected to a power cable, and the memory circuit is connected to the magnetron sensor through a control line, the memory circuit
  • the motor system is connected to the motor system; the operating state of the magnetron sensor is controlled by a sliding of a magnetic element located outside the tail pipe system.
  • a method for improving the performance of a brushed motor for improving the performance of a brushed motor in a closed environment, moving the commutator assembly and the brush assembly of the motor out of the space in which the rotor is located.
  • the gas in the space in which the commutator assembly and the brush assembly are located are circulated and/or filtered to provide a suitable working environment for the commutator assembly and the brush assembly.
  • the brushed motor based on the above technical solution effectively improves its working performance in a closed environment and effectively guarantees its normal operation.
  • the electric motor built-in concrete vibrating bar realized by the brush motor is used as the power source and the above-mentioned technical means, and the rotation speed can reach 11000-12000 rpm, or even higher, effectively meeting the relevant technical indexes of the concrete vibrating rod. It is possible to work with existing AC power and even use battery power directly.
  • the concrete vibrating bar realized by the above technical solution can work continuously for more than 200 hours without failure. If the superior performance accessories (such as bearings) are selected, the trouble-free working life can be further provided; It will not be damaged during long idle time.
  • the invention uses a brushed motor embedded in the rod body, realizes that no special frequency conversion control device is needed, can directly work with power of any frequency, and directly uses DC power to work, for example, using a portable battery.
  • DC power only a simple bridge rectifier circuit is required to achieve the same operation (if a silicon steel sheet winding stator is used, it can work without rectification).
  • a DC motor which has low power consumption, small volume, large torque, and strong excitation force, which can well meet relevant design specifications.
  • FIG. 1 is a schematic structural view of a first embodiment of a concrete vibrating bar of the present invention
  • Figure 1 is a partial structural view showing a second embodiment of the concrete vibrating bar of the present invention
  • Figure 3 is a partial structural view showing a third embodiment of the concrete vibrating bar of the present invention.
  • Figure 4 is a schematic structural view of the first bearing sleeve
  • Figure 5 is a front view of the fan
  • Figure 6 is a front view of the air duct assembly
  • FIG. ⁇ Schematic diagram of the vibrating system of concrete vibrating bar in the prior art
  • Figure 8 is a schematic diagram of an embodiment of a vibration system of the present invention.
  • FIG. 9 is a schematic diagram of another embodiment of the vibration system of the present invention.
  • Figure 10 is a schematic structural view of the embodiment of Figure 8.
  • Figure 11 is a schematic structural view of the embodiment of Figure 9;
  • Figure 12 is a schematic view showing the structure of a silicon steel sheet according to an embodiment of the motor structure of the present invention.
  • Figure 1 is a schematic view showing the structure of a rotor of another embodiment of the motor structure of the present invention.
  • Figure 14 is a schematic structural view of the internal components of the end of the tail pipe system
  • Figure 15 is a schematic block diagram of an embodiment of a power control system in accordance with the present invention.
  • Figure 16 is a schematic block diagram of another embodiment of the power control system of the present invention.
  • Figure 17 is a structural schematic view of a sensor used in an embodiment of the power control system of the present invention.
  • Figure 18 is a structural schematic diagram of a control switch used in another embodiment of the power control system of the present invention.
  • Suction port a cavity; 411. bypass exhaust passage; 412. radial return passage; 41 3. axial return passage; 414. second cavity; 415. bypass vent; 42. fan; 422.
  • Electric motor (English: E lect r ic motor ), a machine that converts electrical energy into mechanical energy.
  • the rotor of the motor is driven by electromagnetic induction, and the mechanical energy is outputted by the rotor. It can be divided into a DC motor and an AC motor.
  • a brushed motor is one of the types, which includes a brushed DC motor and a series-excited AC/DC motor, which both transmit external electric energy to the rotor through the cooperation of the brush and the commutator, and the basic structure of the two is the same. Or similar, can use AC or DC power, but different structures have some differences in cost and effective power output.
  • Centrifugal force refers to the force that deviates from the center of rotation due to the rotation of the object. It also refers to an apparent force in the rotating reference frame that causes the object to deviate outward in the radial direction away from the axis of rotation. Centripetal force but in the opposite direction. In the present invention, centrifugal force is generated by the rotating eccentric member.
  • the center of mass of the eccentric member is not on the axis of rotation, and includes components having an eccentric structure such as an eccentric block.
  • Exc i ta t ion force a force that vibrates a moving part and a test piece by a vibration generator to generate vibration.
  • centrifugal force is generated by an eccentric member that rotates in the vibration system to form an exciting force of the vibration system.
  • the invention improves the working performance of the brushed motor by moving the commutator component and the brush assembly of the motor to the space where the rotor is located, in order to improve the working performance of the brushed motor in a closed environment.
  • a suitable working environment is provided for the commutator component and the brush assembly by circulating and/or filtering the gas in the space in which the commutator assembly and the brush assembly are located.
  • the basic technical solution of the present invention includes a brush motor and a concrete vibrating bar, and specifically includes:
  • a brushed motor comprising a stator, a rotating shaft and a rotor fixed on the rotating shaft, wherein the rotating shaft is supported by a bearing, the rotating shaft is provided with a commutator assembly, and the corresponding brush assembly comprises a spacer, the spacer Located between the rotor and the commutator assembly, the rotor is separated from the commutator assembly and the brush assembly in two different spaces.
  • the bearing includes a first bearing, a second bearing; of course, the bearing may also be a bearing that is provided at other positions for supporting the rotating shaft.
  • a concrete vibrating bar comprising a rod body, a vibration system disposed within the rod body, a motor system for powering the vibration system, a tail pipe system coupled to the rod body, the motor system using the right An electric motor; a duct type cavity in the tail pipe system; a space in which the commutator assembly and the brush assembly are located communicates with a duct type cavity in the tail pipe system.
  • the concrete vibrating bar includes a rod 5 and a tail pipe system 6 connected to the rod 5.
  • the rod 5 is composed of a casing 52 and a vibration system 1 disposed therein in sequence, a motor system 2 for powering the vibration system 1, a commutator assembly 32 and a brush assembly 3 for transmitting electrical energy to the motor system 1, and an air circulation.
  • Part of the system 4 is composed. specifically:
  • the front end of the outer casing 52 of the rod 5 is a vibrating head 51.
  • the vibrating head 51 is the front end closing member of the rod 5, and is also the portion with the largest amplitude during the vibrating operation of the rod 5, and is the strongest for applying vibration to the concrete. The part, so it should have a high strength to achieve impact resistance and wear resistance. At the same time, in order to increase the overall quality of the rod 5, different weights can be used as needed.
  • the vibrating head 51 can be coupled to the housing 52 by any known technique.
  • the rear end portion of the outer casing 52 is a connection portion that mechanically connects with the first connector 61 of the tail pipe system 6.
  • both the outer casing 52 and the vibrating head 51 are made of steel, so that they can be screwed (and can be waterproof sealed by a gasket) for assembly and disassembly, of course, if the process permits,
  • the two are manufactured as one integral part, which improves the mechanical strength, the sealing effect, and the number of parts; accordingly, the rear end of the outer casing 52 can be connected to the first connector 61 by any known technique, such as ⁇ Threads, cassettes or other joints that enable a sealed connection (and can be waterproof sealed by a gasket), even structures suitable for welding, bonded structures, and the like.
  • the vibrating system 1 is a "pick" type structure of a single load bearing, and a set of load bearing is used to support a vibrating rotary shaft to which an eccentric member is fixed on both sides thereof, that is, a set of load bearing bearings. "A pair of eccentric members are actuated and the centrifugal force generated thereby is transmitted to the outer casing 52 of the rod 5. Due to the limitation of the existing bearing manufacturing technology and the large exciting force generated by the vibration, the strength of the single bearing bearing is insufficient, and in actual use, a plurality of bearing bearing assemblies are used to form the bearing assembly, which is implemented in the embodiment of the present application.
  • the vibration system 1 is specifically constructed such that the vibrating rotary shaft 13 mechanically coupled to the rotating shaft 23 is supported by a second bearing 14 composed of three load bearing members, and the second bearing 14 is fixed to the inner wall of the outer casing 52, and the rotating shaft 23, the axis of rotation of the vibrating rotary shaft 13 is in a straight line; the first eccentric block 11 is fixedly connected to the vibrating rotary shaft 13 on the outer side of the second bearing 14 (near the front end side of the rod body 5) by the eccentric block fastening bolt 12.
  • a second eccentric block 15 is fixedly connected to the vibrating rotary shaft 13 on the inner side of the second bearing 14 (on the side close to the motor system 2) via the eccentric block fastening bolt 11, and the two eccentric blocks 11, 15 are located on the vibrating rotary shaft 13
  • the rotor center of the motor system 1 is offset from the rotation axis of the rotating shaft 23 to constitute an eccentric rotor (preferably, the centroid of the rotor and the centroid of the eccentric mass are on the same side of the rotation axis, and preferably located at the centroid of the eccentric mass and the vibration rotary shaft 13
  • the eccentric rotor constitutes an eccentric component, and the motor system 2 and the vibration system 1 are effectively integrated, and centrifugal force is generated during rotation to enhance the exciting force generated by the vibration system 1, thereby reducing or even
  • the second eccentric block 15 is eliminated, thereby reducing the occupation of the components and the space inside the rod 5, realizing the rational use of the effective space in the rod 5 without reducing the exciting force, or enabling the rod according to design requirements.
  • the vibrating rotary shaft 13 can also be an eccentric member having an eccentric structure with a guaranteed strength, for example, a part or all of the vibrating rotary shaft 13 is made into a semi-cylindrical shape, which is used in FIG.
  • the vibration rotary shaft 13 on the outer side of the second bearing 14 is formed into a semi-cylindrical shape.
  • the motor system 1 is a brush motor, which is composed of a stator 11, a rotating shaft 23, a rotor 21 fixed to the rotating shaft 23, a commutator unit 32, a brush assembly 3, and the like.
  • the rotor 21 is composed of a rotor core and an armature winding (rotor winding) wound around the rotor core.
  • the rotor core is composed of a plurality of silicon steel sheets insulated from each other, and the core has a power supply pivot.
  • the winding slots in which the windings are placed, the respective commutator segments of the commutator assembly 32 are electrically coupled to respective armature windings to supply power to the armature windings via the commutator assembly 32.
  • the rotating shaft 23 is disposed at a front end of the rod body 5 (the bearing is a supporting bearing of the rotating shaft 23 of the motor system 1 and a supporting bearing for vibrating the rotating shaft 13 of the vibration system 1 , and the two are combined,
  • the structure is simplified, the occupation of the limited space of the rod is reduced, the first bearing 25 at the rear end is supported, the commutator assembly 32 on the rotating shaft 23, and the brush assembly 3 are located outside the first bearing 25 (the rod 5) In the space of the end side, that is, the first bearing 25 is located between the rotor 21 and the commutator assembly 32 and the brush assembly 3.
  • the bearing is a supporting bearing of the rotating shaft 23 of the motor system 1 and a supporting bearing for vibrating the rotating shaft 13 of the vibration system 1 , and the two are combined,
  • the structure is simplified, the occupation of the limited space of the rod is reduced, the first bearing 25 at the rear end is supported, the commutator assembly 32 on the rotating shaft 23, and the brush assembly 3 are located outside the first bearing 25 (
  • the commutator sub-assembly 32 is located at the rear end of the rotating shaft 23, and the corresponding position is corresponding to the brush assembly 3, and the brush assembly 3 is fixed to the inner wall of the outer casing 52.
  • the brush assembly 3 includes an insulative support 31, a brush holder 33 fixed to the support 31, and a brush 34 placed in the holder 33.
  • the support body 31 is made of a hard material having a certain rigidity, and a thick printed circuit board is generally used to fix the brush holder 33, and at the same time, as a whole of the brush assembly 3, it is fixedly connected with other components (such as the casing 52 in the present invention).
  • the brush holder 33 is a mechanical guide groove for holding and holding the position of the brush 34, and is generally also a passage for the brush 34 to be connected to the external circuit (the power supply cable is also directly connected to the brush 34), which ensures that the brush 34 is therein. It is free to move along the radial direction of the commutator assembly 32 and can maintain a small contact resistance with the brush 34, so it is a support, positioning and power supply component of the brush 34; the power supply cable is connected to the brush holder 33, the brush 34 is generally applied with pressure by an elastic member such as a spring, and is in sliding contact with the commutator assembly 32 to supply power to the commutator subassembly 32.
  • Brush 34 generally uses a carbon brush.
  • the outside of the brush assembly 3 generally has no insulating layer, the insulation of the brush assembly 3 and the outer casing 52 and other components is ensured, and an insulating layer is disposed at a position where the brush assembly 3 is mounted on the inner wall of the outer casing 52, and generally can be insulated by laying insulating paper. Paint can be.
  • the commutator assembly 32 and the brush assembly 3 are moved outside the working space of the rotor 21 without adding additional components, which helps to cause sparking between the brush 34 and the commutator assembly 32.
  • the high temperature gas and exhaust gas can be led to heat dissipation, and the brush 34 is worn to generate powder which can also be discharged (by heat dissipation or discharge through the space in the tail pipe system 6 of the connecting rod 5, if it is used as a general brush motor or other type of brush
  • the motor is also easy to handle the heat or exhaust.
  • the first bearing 25 serves as a spacer to isolate the brush 34 and the commutator assembly 32 from the rotor 21 and the stator 22 in different physical spaces without being burnt by the high temperature and electric spark of the brush 34 and the commutator assembly 32.
  • the rotor 21, the stator 22 and its insulating protective layer, the brush dust also does not affect the working performance of the motor system.
  • the limitation of the installation space of the motor system 1 in the rod 5 is effectively expanded, and the brush assembly 3 has a sufficiently wide space outside the first bearing 15 for installation, and also facilitates effective insulation treatment of the space.
  • the replacement of the relevant components in the brush assembly 3 and the related cable connection can be quickly performed without disassembling the components such as the bearing, the rotating shaft 23 and the rotor 21, thereby providing work efficiency.
  • the utility model effectively improves the working performance of the brushed motor and the convenience of installation and maintenance, and ensures that the brushed motor in the concrete vibrating rod can work normally for a long time, and lays a foundation for the realization of related technical indexes.
  • Figure 4 provides the first bearing sleeve.
  • a wire slot 241 is opened for the connection of the commutator subassembly 32 to the armature winding on the rotor, and the damage of the assembled first bearing 25 to the connecting line is avoided, and the enameled wire constituting the armature winding is directly directly worn.
  • the first slot 15 is sleeved on the outer wall of the rotating shaft 23, and the number of the slots is matched according to the design of the motor.
  • the first bearing 15 is sleeved on the outer wall of the rotating shaft 23.
  • the connection of the first bearing 25 to the shaft 23 is conveniently achieved by the first bearing sleeve 14, and a reliable electrical connection of the commutator assembly 32 to the armature winding is also ensured.
  • the stator 22 is fixed to the inner wall of the outer casing 52.
  • the stator 22 may be a permanent magnet stator or a permanent magnet stator, or may be composed of a stator core and a field winding (stator winding) wound around the stator core.
  • One winding stator is a permanent magnet stator or a permanent magnet stator, or may be composed of a stator core and a field winding (stator winding) wound around the stator core.
  • the permanent magnet type stator may be fixed to the inner wall of the outer casing 52 by means of bonding or the like by a cylindrical or tile type permanent magnet.
  • the stator groove may be opened on the inner wall of the outer casing 52 to fix the permanent magnet.
  • the permanent magnet is fixed to the inner wall of the outer casing 52 by a bracket or the like.
  • the stator may be composed of a plurality of permanent magnet combinations.
  • the stator core is directly constituted by a part of the steel casing 52, and a stator is arranged by winding a stator winding inside the casing 52, and the stator winding is formed in the winding groove.
  • the advantage of the solution is that the stator 22 and the outer casing 52 are an inseparable whole body, which has strong working stability and is not easily damaged, but is not convenient to implement.
  • the winding stator is fixed as a separate member on the inner wall of the outer casing 52.
  • the stator core is disposed on the arc-shaped steel plate to arrange a winding slot, and the stator winding is wound in the winding slot.
  • the outer diameter and the inner diameter of the outer casing 52 satisfy the intermittent fit (in fact, the interference fit can also be used), and the inner diameter conforms to the design requirements of the stator (or iron pipe), on the outer wall of the steel pipe (and / or the inner wall) mills all the winding slots required for a complete stator to place the corresponding stator windings to form the stator; a slot is formed between the different winding slots through the inner and outer walls of the steel tube, but the slots are not longitudinally Through the entire stator, that is, between adjacent winding grooves, a small amount of steel pipe is not penetrated by the groove to form a magnetic pole connecting portion of each part of the stator (electromagnetic magnetic pole), and the stator of one electric motor constitutes an interconnected whole; Generally, a magnetic pole connecting portion may be formed at both ends of the steel pipe constituting the stator, or at both ends and in the middle, with a steel pipe wall of 1 to 8 hidden width.
  • the stator formed by this technical solution can be conveniently placed into the outer casing and fixed in one piece.
  • the magnetic flux loss to each part of the stator is small due to its small size. It does not affect the performance of the whole motor.
  • the whole stator is a fixed whole. During the working process and during the collision of the vibrating rod, no damage will be caused to the stator structure, and the whole is enhanced.
  • the stability and reliability of the performance of the vibrating bar can also reduce the radial thickness of the stator 22, thereby reducing the occupation of the space inside the bar.
  • stator core of the above structure directly through a mold.
  • the stator winding and the rotor winding may be connected by a shunt type, a series excitation type and a compound excitation type. If the conditions permit, the other type may be used, but the preferred method of the concrete vibrating rod is a shunt type and a series excitation type.
  • the stator 22 of the above-described brushed DC motor can be used for the stator 22, and the stator winding and the rotor winding are connected in series (similar to the series-excited type described above). That is, the stator winding and the rotor winding form a series circuit through the brush 34 and the commutator assembly 32, and the phase of the current in the stator winding and the rotor winding changes synchronously. Since the residual magnetism of the ordinary steel or iron is high, eddy current is formed, thereby losing electric energy.
  • stator structure of the brushed DC motor described above can realize the operation of the series-excited AC motor, the energy conversion rate is low, and the power of the motor is reduced. Therefore, the stator core should use a silicon steel sheet similar to the rotor core and insulated from each other. Stacked. Therefore, the use of a series-excited AC motor increases the complexity and cost of the process. At the same time, due to the use of laminated silicon steel sheets in the stator core, the size of the rod 5 is increased at the same power. Therefore, as the present invention, it is preferable to use a brushed straight u motor.
  • the rotating shaft 23 of the motor and the vibrating rotating shaft 13 are integrally formed by the same rotating shaft.
  • heat generated by the rotor 21 and the stator 22 is dissipated through the outer casing 52 through the external wet-cold concrete.
  • the rotational speed of the motor system 1 the existing mature technology can be used, and the rotational speed of the brush motor described above can be designed to meet the requirements of 11000-12000 rpm or even higher.
  • the tail pipe system 6 is mainly composed of a hose 63, a first connector 61 for sealingly connecting the hose 63 with the outer casing 52 of the rod 5, and an end cover 64 of the end portion of the hose 63, which are connected according to different connections.
  • Material use any well-known, suitable connection.
  • the first connector 61 is threadedly sealed to the outer casing 52.
  • the constructor holds the hose to control the insertion, presentation, and placement of the bar in the concrete. Movement and state change, the hose 63 must also have a high strength when it meets certain bending flexibility.
  • connection portion of the first connector 61 with the fastening hose 63 has an annular groove for increasing the connection friction and enhancing the connection sealing effect.
  • a hose fastener 62 is attached to the outside of the connecting portion hose 63 to fasten the hose 63 to enhance the joint strength and sealing effect.
  • a communicating duct type cavity is formed inside the hose 63, the first connector 61, and a cable for powering the motor system 2 (not shown in FIG.
  • the cavity is connected to the motor system 2 to provide an inexpensive, and also protects the cable from damage; in addition, the duct cavity is filled with air or other gas containing oxygen and water vapor (in order to increase the humidity of the gas), Thereby forming an oxidizing environment which is favorable for forming an oxide film during operation of the commutator assembly and the brush assembly, and directly communicating with the space where the commutator assembly 32 and the brush assembly 3 are located, providing heat dissipation, dust exhaust passage and satisfying the same
  • the air environment formed by the oxide film can be achieved by natural convection. Thereby, the normal and efficient operation of the motor system 2 in the closed rod 5 is more effectively ensured.
  • a control system for controlling the opening and closing of the motor system 2 may also be provided.
  • the end cap 64 may be a sealing member for sealing the hose 63, or may be a member having a waterproof entry but ensuring air in and out of the duct-type cavity in the tailpipe system 6.
  • the tail pipe system 6 can also use the above-mentioned technical solution with the software 63, and use a rigid straight pipe, but the length of the tail pipe system 6 of this technical solution will be limited to the present, and the use and The migration is slightly unchanged.
  • an air circulation system 4 disposed at the end of the rod 5 and the tail pipe system 6 includes an air forced convection component, a convection air passage, an air circulation and a storage cavity, and An air filter component or the like; the convection air passage includes a first air passage and a second air passage.
  • the duct-type cavity in the tail pipe system 6 communicates with the space in which the commutator sub-assembly 32 and the brush assembly 3 are located, so that the air circulation system 4 interfaces with the space in which the commutator sub-assembly 32 and the brush assembly 3 are located.
  • the ducted cavity in the tailpipe system 6 constitutes an air circulation and storage cavity.
  • the air circulation system 4 includes a fan 42 disposed at the end of the rod body 5 and fixed to the rear end surface of the rotating shaft 23 for forced convection of air, and a wind disposed at the tail of the fan 42.
  • the fan 42 is an axial fan, and is fixed to the rear end surface of the rotating shaft 23 by a fan fastening bolt 422, and has a rotating shaft 13 rotationally driven to form an air flow that blows the brush assembly 3; since the commutator assembly 32 is disposed at the rear end of the rotating shaft 23.
  • the fan 42 is constructed with a damper 425.
  • the fan 42 includes a blade 424, a connecting member 423 fixed in the middle of the fan 42 and driving the fan blade 424 to rotate, and a fan disposed at the center of the connecting member 423 for mounting the fan fastening bolt 422.
  • the fixing hole 4220 is located at the end of the blade 424.
  • the air duct assembly 44 which is immediately behind the fan 42 but does not affect the rotation of the fan 42, provides an operating passage for the circulation of air, which uses the structure shown in FIG.
  • the air duct assembly 44 is a funnel-shaped member that communicates the first cavity 41 with the third cavity 49, respectively, and communicates the first cavity 41 with the second cavity 47. As shown in FIG. 1 and FIG.
  • the air duct assembly 44 includes a funnel-shaped return chamber 441 at the front end, and a return pipe 442 disposed at the bottom of the return chamber 441 through the air duct assembly 44 and communicating with the outside; the opening is disposed at the front side of the duct assembly 44 and A gas collection pipe 443 communicating with the manifold 444 at the rear end of the air duct assembly 44; a return pipe 442 and a gas collection pipe 443 are alternately disposed on the air duct assembly 44, passing through the walls of the air duct assembly 44 from different directions but not communicating with each other.
  • the air duct assembly 44 is used to conduct airflow in different directions of motion in a narrow space.
  • the number of the return pipe 442 and the gas collecting pipe 443 is designed as needed according to the magnitude of the gas flow rate and the collection range of the gas flow.
  • FIG. 6 shows the four sets of the return pipe 442 and the gas collecting pipe 443 which are alternately arranged. At the same time, for some other application scenarios, the shape of the return chamber 441 and the opening position of the air collection tube 443 can be appropriately adjusted.
  • the return chamber 441 is at the center of the front end surface of the air duct assembly 44 and penetrates the center of the front end surface, and the air collection tube 443
  • the opening is also distributed on the front end surface of the duct assembly 44, that is, the opening of the manifold 443 and the return chamber 441 are both on the end surface; or the opening of the manifold 443 is located on the side of the duct assembly 44 or the like.
  • the return chamber 441 of the duct assembly 44 faces the working surface of the fan 42 blade 424, and the opening of the manifold 443 forms an exhaust passage formed by the gap between the outside of the fan 42 and the outer casing 52.
  • the rear side of the 44 is provided with a blocking member 45 which prevents the gas of the exhaust passage 43 from leaking to the rear side of the air duct assembly 44 on the one hand, and fixes the air duct assembly 44 to the inner wall of the outer casing 52 on the other hand;
  • the inner side of the opening of the gas collecting pipe 443 is circumscribed to the shin guard 425 (may be the outer side surface of the outer shin guard 425, or the inner side surface, or the outer side surface of the shin guard 425
  • the position between the inner sides is such that the airflow on the fan blades 424 is effectively prevented from originating from the return chamber 441, and the airflow outside the dam 425 can enter the air collecting duct 443.
  • the manifold 444 is connected to the exhaust pipe 46.
  • the exhaust pipe 444 passes through the second cavity 47 and the filter member 48 disposed in the tail pipe system 6, and enters the third cavity 49.
  • the manifold 444 can also be used.
  • the bending of the rod 5 is caused by the movement and control of the rod 5. Therefore, if the tail pipe system 6 has a hose 63 that needs to be bent, the exhaust pipe 46 is also preferably a hose.
  • a return passage 610 is formed between the exhaust pipe 46, the duct assembly 44, and the duct type cavity (mainly the cavity in the first connector 61) in the tail pipe system 6, and the return passage 610 is in communication with the return pipe 442.
  • the filter member 48 can be made of a sponge, a hole paperboard or the like which can prevent dust from passing through and has good gas permeability, and the position of the filter member 48 can be flexibly set. Normally the third cavity 49 is significantly larger than the second cavity 47. Of course, if it is desired to further shorten the length dimension of the rod 5, the duct assembly 44 can also be moved into the tailpipe system 6.
  • the use of the above-described air duct assembly 44 effectively provides a viable air duct for relatively complex air circulation convection in a limited space, which can also be applied to other fields to achieve cyclic convection of various types of fluids.
  • the dust, exhaust gas and heat-carrying air in the first cavity 41 are discharged by the fan 42 from the exhaust passage 43 outside the fan 42 to the collecting pipe at the rear end of the fan 42. 443, and through the manifold 444 in the air duct assembly 44, the exhaust pipe 46 connected to the manifold 444 is sent to the third cavity 49 in the tail pipe system 6, due to the action of the fan 42, on both sides of the filter member 48 The pressure difference is formed, and the cold air of the third cavity 49 passes through the filter member 48 to filter out the dust and the like, and then enters the second cavity 47, and passes through the return channel 610, the return pipe 442, and the return cavity 441 to enter the fan 42 and blows toward the brush assembly 3.
  • the first cavity 41 where the commutator subassembly 32 is located In this way, forced dusting and heat dissipation of the dust-containing and high-temperature gas in the first cavity 41 where the brush assembly 3 and the commutator assembly 32 are located are forcibly, and a new film for promoting the formation of the oxide film is introduced.
  • An oxygen-containing gas having a corresponding humidity in actual use, air having a certain humidity is advantageous for the operation of the motor system 2.
  • the space in which the commutator assembly 32 and the brush assembly 3 are located (including the space of the first cavity 41) and the first air passage 49 are connected by the exhaust passage 43 and the set.
  • the air pipe 443, the manifold 444, and the exhaust pipe 46 are formed.
  • the second air passage 47 communicates with the commutator sub-assembly 32 and the space in which the brush assembly 1 is located (including the space of the first cavity 41) via the fan 42 through the return passage 610 and the return pipe 442. , a recirculation chamber 441, and the like.
  • the air circulation system 4 can be applied to other types of motor systems or generator systems independently of the embodiments of the present invention, and can be applied to other devices or fields directly or based on its ideas. , to carry out air (or other gas, liquid) circulation, filtration in the application environment.
  • the third cavity 49 may be completely open or may not require a filter member 48, respectively, the exhaust pipe 46, the return passage 610 (may also be implemented by a separate pipe) Open to dock with external space or other space that meets your application needs.
  • Figure 2 provides a second embodiment of a concrete vibrating bar implemented based on a brushed motor; this embodiment differs from the embodiment of Figure 1 in that: the commutator assembly 32, the brush assembly 3 are located in the first bearing 25 and the rotor Between 21, a spacer 251 is disposed between the commutator assembly 32, the brush assembly 3 and the rotor 21; and the structure of the air circulation system 4 is adapted accordingly. Specifically include:
  • the spacer 251 is made of a material capable of withstanding high temperature, such as metal, a polymer material, or asbestos, and is formed into a circular ring member.
  • the spacer 251 may be a separate member fixed to the rotating shaft 23 to rotate synchronously with the rotor 21, and the spacer 251. It can rotate with respect to the outer casing 52 and the stator 22; or the spacer 251 can be fixed to the inner wall of the outer casing 52, and the rotation of the rotor 21 on the rotating shaft 23 does not affect it.
  • the spacers 251 In order to enhance the isolation effect, it is also possible to use the combination of the above solutions to form the spacers 251 with two components, one fixed to the outer casing 52, one fixed to the rotating shaft 23, staggered; or the spacer 251 and the opposite The parts that are rotated are made of soft elastic contact, such as a brush-like part made of a high temperature resistant material.
  • the spacer 251 separates the commutator assembly 32 and the brush assembly 3 from the space in which the rotor 21 and the stator 22 are located to be in two different physical spaces, and blocks the electricity generated between the brush 34 and the commutator assembly 32.
  • the influence of the high temperature gas and exhaust gas caused by the spark on the rotor 21, the stator 22 and its insulating layer, the brush dust does not affect the working performance of the motor.
  • the abrasion of the brush 34 to produce powder can also have the opportunity to be discharged (by heat dissipation or discharge through the space in the tail pipe system 6 of the connecting rod 5, if it is used as a conventional brush motor or other type of brushed motor, it is also convenient to dissipate heat. Or exhaust treatment).
  • a technical effect similar to that of the technical solution provided in Fig. 1 is formed.
  • the air circulation system 4 is also modified, including an air forced convection component, a convection air passage, an air circulation and a storage cavity, and an air filtering component, etc.;
  • the convection air passage includes a first air passage, Second air duct.
  • the duct-type cavity in the entire tail pipe system 6 constitutes a third cavity 49.
  • An interval is provided between the spacer 251 and the brush assembly 3 to facilitate the flow of air.
  • a fan 42 , a fan 42 and a brush assembly are mounted between the brush assembly 3 and the first bearing 25 at the rear end of the shaft 23 .
  • the fan 42 may be an axial fan or a centrifugal fan. In the embodiment provided in FIG. 2, an axial fan is taken as an example.
  • the first cavity 41 is inserted into the first cavity 41.
  • the rear end of the rotating shaft 23 has an axial return passage 413 which penetrates the end surface and extends to and communicates with the radial return passage 412.
  • the radial return passage 412 and the axial return passage 413 will be the first cavity. 41.
  • the second cavity 414 is in communication.
  • a bypass exhaust passage 411 connecting the first cavity 41 and the third cavity 49 is disposed in the rod body 5, and the bypass exhaust passage 411 has a bypass exhaust hole 415 in the third cavity 49, at the first
  • the intermittent corresponding position between the cavity 41 and the spacer 251 and the brush assembly 3 is provided with a bypass air inlet (illustrated in the figure, but not labeled, of course, the bypass air inlets of the two positions are not necessarily set at the same time. ).
  • the rotating shaft 23 drives the fan 42 to force the dust containing hot gas formed by the brush assembly 3 and the commutator assembly 32 in the first cavity 41 (and the gap between the spacer 251 and the brush assembly 3) through the bypass exhaust passage.
  • the 411 enters the third cavity 49.
  • the air in the third cavity 49 filters the dust through the filter member 48 into the second cavity 414, and enters through the radial return passage 412 and the axial return passage 413.
  • the first cavity 41 and the interval between the spacer 251 and the brush assembly 3 circulate in the air flow direction indicated by the arrow in Fig. 1 to achieve the purpose of forced circulation.
  • the second cavity 414 and the third cavity 49 constitute an air circulation and storage cavity; the fan 42 serves as an air forced convection component.
  • the commutator component 32, The space in which the brush assembly 3 is located (the space including the first cavity 41) and the first air passage communicating with the third cavity 49 are constituted by the bypass exhaust passage 411.
  • the second air passage 414 that communicates the second cavity 414 with the space of the commutator sub-assembly 32 and the brush assembly 3 (including the space of the first cavity 41) via the fan 42 is surrounded by the radial return passage 412 and the shaft. It is constituted by the return passage 41 3 or the like.
  • the bypass exhaust passage 411 shown in Fig. 2 is disposed on the wall of the outer casing 52, and may be provided with a plurality of bypass exhaust passages 411 spaced around the outer casing 52.
  • the bypass exhaust passage 411 may also be a separate component disposed between the first bearing 25 and the outer casing 52, sleeved outside the first bearing 25 and mounted on the inner wall of the outer casing 52; and disposed on the outer casing 52 Externally, even a separate pipe leads to the external space.
  • the expansion and deformation of the application of the air circulation system 4 can be implemented with reference to the embodiment of Fig. 1.
  • Figure 3 provides a partial construction of a third embodiment of a concrete vibrating bar; the difference from the embodiment provided in Figure 1 is that the air forced convection component is improved, and the air compressor 40 acts as an air forced convection component, i.e. 1 provides a fan 42 in an embodiment that is implemented by an air compressor 40 that is secured to the inner wall of the outer casing 52 and that does not contact the commutator assembly 32 on the shaft 23, and that forms a row between the inner walls of the outer casing 52 of the air compressor 40.
  • the air inlet 402 of the air compressor 40 is located in the return chamber 441 of the air duct assembly 44.
  • the air outlet 401 is located in the first cavity 41, and the airflow is sent to the brush assembly 3 and the commutator assembly 32, forcing the first cavity 41.
  • the dust-laden hot gas enters the gas collecting pipe 443 through the exhaust passage 43, and the air is formed to circulate in the flow direction indicated by the arrow in the figure to achieve the purpose of forced circulation.
  • the air compressor 40 can share power with the motor system 1. Since the air compressor 40 has a strong forced flow of air, a better air circulation effect than the fan 42 can be obtained. Of course, the technical solution of the air compressor 40 can also be used in the technical solution of the embodiment provided in FIG.
  • the brushed motor provided in Figures 1 - 6 and the brushed motor including the air circulation system 4 can be independently applied, and the casing 52 is equivalent to a common motor casing; it can also be applied to other working environments and equipment requiring an electric motor. on.
  • FIG. 7 is a view showing the working principle of the vibration system of the double-bearing bearing "lifting" eccentric block used in the vibration system of the conventional concrete vibrating bar.
  • the rotor 21 of the motor system 1 disposed in the rod body 21 is supported by the rotating shaft 23 Between the first bearing 25 and the second bearing 142, and ensuring that the rotating shaft 23 is flexibly rotated by the rotor 21; the two ends of the vibrating rotating shaft 13 are respectively supported by the first bearing 141 and the second bearing 142, An eccentric block 110 is fixed to the vibration rotary shaft 13 between the first load bearing 141 and the second load bearing 142, and the vibration rotary shaft 13 is connected to the rotary shaft 23, because the centroid A of the eccentric block 110 deviates from the rotation of the rotary rotary shaft 13
  • the centrifugal force f A is dispersed and applied to the different positions of the outer casing of the rod by the first bearing bearing 141 and the second bearing 142 bearing, which is disadvantageous for forming the circumferential vibration in the ideal model and weakening Exciting force generated by the rod; on the other hand, due to centrifugation Press force f A vibration load bearing shaft 13 a first 141, a second load force F u applied to the bearing 142, located eccentric 13- F u side, causing a first load bearing 141, second bearing 142 load
  • the uneven distribution of force accelerates local wear and shortens the service life of the bearing.
  • some technical solutions additionally provide a bearing for supporting the motor shaft 13, and the bearing is generally omitted by simplifying the structure of the inner member of the rod, and the second bearing bearing 142 supports the shaft 23.
  • the motor system for powering such a vibration system uses a conventional balance motor whose center of mass is located on the rotation axis of the rotating shaft 23, and the exciting force is simply provided by the centrifugal force generated by the rotation of the eccentric block 110, and the vibration system thereof Complete separation from the motor system that powers it, increasing the size of the device, and also weakening the excitation force of the rod due to the balance of rotational inertia of the motor system.
  • 200620136704 ⁇ 2 (Name: Environmentally-friendly general-purpose motor-quality vibrator), 201210570115 ⁇ 5 (Name: Motor vibrator) discloses the direct use of the motor by making the rotor of the motor system into an eccentric rotor (the rotor center of mass is offset from the axis of rotation of the rotor) The rotation of the system itself forms a centrifugal force and provides an exciting force to the outside.
  • the corresponding technical solutions are disclosed in the above application, and the description thereof will not be repeated here, and the corresponding brief description will be given only in conjunction with the following embodiments.
  • Figure 8 provides a schematic diagram of an embodiment of a vibration system used in the present invention
  • Figure 10 provides a schematic view of the structure for implementing the same
  • the rotor 21 of the motor system is an eccentric rotor located in the second bearing 14
  • One side which includes the small mass portion 211 and the large mass portion 212 which are separated from both sides of the rotating shaft 23, so that the center of mass B of the rotor 21 is deviated from the rotation axis of the rotating shaft 23, and centrifugal force is formed when the rotor 21 rotates, thereby constituting the vibration motor.
  • the mass of the rotor 21 is also effectively integrated into the vibration system to effectively enhance the exciting force.
  • a first eccentric block 11 is disposed on the vibrating rotary shaft 13 on the other side of the second bearing 14, and the vibrating rotary shaft 13 is coupled to the rotating shaft 23 and has the same rotational axis, the centroid A of the first eccentric block 11, and the rotor 21
  • the center of mass B is in the same plane as the above-mentioned axis of rotation, and the centrifugal forces f A , f B formed by the centroid A and the centroid B are symmetrically applied to both sides of the second bearing 14 when rotating, forming the second bearing 14 to the outer casing 52 of the rod 5
  • the applied pressure Ft forms the exciting force provided by the rod 5 to the outside.
  • the structure still constitutes a "pick" type vibration system.
  • the present invention can be compared with the vibrating rod of the conventional structure, and the quality of the whole machine is the same. Provide greater excitation. In other words, the same exciting force is obtained. Compared with the conventional technical solution, the embodiment requires fewer components and the whole machine can be lighter.
  • Fig. 9 provides a schematic diagram of another embodiment of a vibration system used in the present invention
  • Fig. 11 provides a schematic structural view for realizing the principle thereof.
  • the vibration system since the centrifugal force formed by the rotor 21 may be insufficient, it is necessary to dispose the second eccentric block 15 on the side of the rotor 21 to form a stronger centrifugal force.
  • the first eccentric mass 11 is placed outside the second bearing 14, the second eccentric mass 15 and the eccentric rotor 21 are placed inside the second bearing 14,
  • the centroids A, C, and B are located on the same plane as the axis of rotation of the rotating shaft 23 and the vibrating rotary shaft 13.
  • the centrifugal force f A and f e , f B formed by the rotation thereof are symmetrically applied to the second bearing 14 to form the pressure of the second bearing 14 against the outer casing 52 of the rod 5.
  • the above structure is still a "pick" type vibration system.
  • the centrifugal force formed on both sides of the second bearing 14 is generally the same or similar to the torque of the second bearing 14, and at the same time, the center of mass B of the eccentric rotor can be brought close to the second bearing 14 to reduce the centrifugal force to the first The influence of the bearing 25.
  • the vibration system of the above structure is used, and the vibration system of the "picking" type structure is placed on both sides of the second bearing 14 (bearing bearing), and the stability is strong and the mechanical strength is high.
  • the pressure exerted by the vibration system on the outer casing 52 of the rod body 5 is concentrated on the second bearing 14 to apply pressure Ft to the outer casing 52, and the centrifugal force generated by the vibration system is effectively utilized to form an ideal circumferential vibration model.
  • the end of the rod 5 is unexcited.
  • the zero vibration point of the vibration force is concentrated on the vibrating head 51 at the tip end of the rod body, and vibrates as a free end of the vibration, thereby effectively enhancing the exciting force of the rod body 5.
  • it saves at least one bearing bearing relative to the traditional "lifting" type reduces the mass and volume of the eccentric mass, can effectively reduce its possession of the bar space, and can achieve smaller The size of the rod.
  • the motor system using the eccentric rotor further reduces the components in the vibrating bar, reducing the occupation of the space inside the bar, so that the size of the bar can be reduced as needed.
  • the vibration system of the "type structure" can be directly used to arrange the eccentric blocks on both sides of the second bearing 14, and it is not necessary to use the motor system with the eccentric rotor, and the corresponding technical effects can be achieved.
  • Figure 12 provides a schematic diagram of a silicon steel sheet structure for implementing an eccentric rotor core; on the silicon steel sheet, there is a winding slot 2102 of the discharge pivot winding, which is formed by the current in the armature winding
  • the convex portion 2101 of the magnetic pole is formed by punching a plurality of centroid adjusting holes 2103 on the convex portion 2101 forming the small-mass portion 211 of the rotor, thereby realizing the large-volume portion 212 of the silicon steel sheet on the side opposite thereto.
  • FIG. 13 provides a schematic view of another rotor structure for implementing an eccentric rotor.
  • the small-mass portion 211 on the rotor is formed by assembling a low-density wedge 2104 on the winding slots of the rotor.
  • the high-density wedge 2105 is assembled on the winding groove of the rotor to constitute the large-mass portion 212 of the rotor.
  • the high-density wedge 2105 is made of at least one high-density material such as tungsten or lead;
  • the low-density wedge 2104 is made of wood, bamboo, plastic or foamed plastic, low-density foamed metal or low density. Made of low-density materials such as alloys.
  • Fig. 14 is a view showing the construction of the internal components of the end of the tail pipe system 6.
  • the second connector 641 and the retainer 642 are used to form the end cap 64 of the above embodiment.
  • the end of the hose 63 is connected to the front end of the hollow second connector 641, and the rear end of the second connector 641 is connected to the retainer 642.
  • the connection mode uses a similar connection between the hose 63 and the first connector 61, except that the second connector 641 is less stressed and can be used without a hose fastener; a threaded connection can also be used.
  • a power cable 74 connected to an external power source passes through the tail pipe system 6 through the end of the retainer 642 and supplies power to the motor system 1.
  • the corresponding power supply control system is configured in the tail pipe system 6 as needed.
  • the power control system can also be placed directly into the duct-type cavity of the tailpipe system 6 of the embodiment provided in Figures 1-3, and the embodiment provided in Figure 14 is an application specific example.
  • FIG. 15 is a block diagram showing an embodiment of a power control system; a power cable 74 connected to an external power source is connected to a memory circuit, a control line 72 of the memory circuit is connected to a sensor, and a motor cable 73 of the memory circuit is connected to the motor system due to
  • the memory circuit can remember and maintain the control signals sent from the sensor, and its operating power can be obtained from the power cable 74. Assuming that the original working state is the power-off state, a control pulse is sent to the memory circuit through the sensor (which can be simply understood as turning the two control lines 72 on), and the memory circuit connects and holds the power cable 74 and the motor cable 73.
  • the motor system starts working; when the motor system is to be turned off In the system, a control signal pulse is sent to the memory circuit through the sensor, and the memory circuit disconnects and holds the power cable 74 from the motor cable 73. Thereby, the control of the working state of the motor by the sensor is realized.
  • the power controller 7 is placed in the second connector 641, and the motor cable 73 is connected to the motor system through the hose 63 and the duct-type cavity in the first connector 61; A control switch is fixed near the front end of the hose 63 near the connection with the first connector 61 (i.e., the position where the control switch 71 is located in Fig.
  • the control line 72 is connected to the sensor through the hose 63.
  • the end of the rod 5 or the front end of the hose 63 is used to trigger the sensor before or when the concrete is placed, the vibrating rod starts to work, and the release hose 63 puts the rod 5 into the corresponding position in the concrete for construction;
  • the hose 66 is pulled out and the rod 5 is pulled out.
  • the sensor is triggered and the vibrating rod stops working.
  • the sensor may be any one of known vibration sensors, magnetron sensors, and photoelectric sensors.
  • the touch sensor can also be implemented, but it is generally not used due to the particularity of the construction site.
  • Figure 17 provides a structural schematic diagram of a vibration sensor 711 including an insulative housing 7111, a touch electrode 7114 disposed therein, a conductive elastic member 711 3 - an end connection pendulum 7112, and the other end fixed in insulation
  • the inner wall of the outer casing 7111 is such that the pendulum 7112 can touch the touch electrode 7114 when vibrating, and the elastic member 7113 and the touch electrode 7114 are respectively connected to the control line 72. Fixing the vibration sensor at the position where the control switch 71 shown in FIG.
  • the pendulum 7112 touches the touch electrode 7114 and then under the elastic force of the elastic member 711 3
  • the control pulse can be sent to the memory circuit to realize the switching control of the motor system.
  • the pendulum 7112 is made of a magnetic material or a ferromagnetic material, it can be used as a magnetron sensor.
  • a magnetron is used, and the two poles of the magnetron are connected to the control line 72.
  • the magnetron is operated by a magnet outside the hose 63, and the two poles are in conduction. State, when the magnet is removed, its two poles are in an open working state, thereby achieving control. Fix the magnetron in the position where the control switch 71 shown in Fig. 2 is located. When working, hold a magnet or other magnetic component to slide over or near the outer wall of the hose 63 where the magnetron is located, and then send control to the memory circuit. The signal realizes the switching control of the motor system.
  • the photosensor can be implemented by using a pendulum similar to that of Figure 17 to block the diaphragm or photodiode.
  • Figure 16 is a block diagram showing an embodiment of another power control system; a push-type memory switch is connected in series with the motor system to the power cable 74, and the push-type memory switch can be a mechanical switch or an electronic memory switch. Its characteristic is that when the switch is pressed once, its working state remains unchanged. It is assumed that the original state of the push-type memory switch is off, when the push-type memory switch button 7125 is pressed, it is in the on state, and is held; when the push-type memory switch button 7125 is pressed again, it is in the off state, and remains .
  • the push-type memory switch can be directly fixed at the position where the control switch 71 shown in Fig. 2 is located, and the button 7125 is directed toward the wall of the hose 63, and a small hole can be opened in the hose 63 for the control button 7125, and Waterproof sealing treatment. Due to the high humidity in the construction environment, this method is inferior in safety.
  • the control switch key switch, knife switch, touch switch, etc.
  • FIG. 18 provides an improved technical solution thereof.
  • a pressing type memory switch 7124 is disposed in the housing 7121, a vibrating hammer 7122 connected to the returning member 7123 is disposed above the button 7125, and a limiting mechanism is disposed to ensure that the vibrating hammer 7122 can only swing up and down, and the improved control is performed.
  • the switch is fixed in Figure 2 The position of the control switch 71 is shown, by tapping the outer wall of the tube 63 of the corresponding position, the vibrating hammer 7122 can be tapped on the button 7125, and is reset by the action of the returning member 7123, thereby realizing the control of the pressing memory by the vibration mode. switch.
  • the tapping vibration control switch may further be: a limit moving mechanism is disposed above the button 7125, and the vibrating hammer 7122 is placed in the limit moving mechanism so as to be freely movable up and down along the limit moving mechanism.
  • the button 7125 can be pressed, and when struck, due to the inertia, the vibrating hammer 7122 taps the button 7125 and is naturally reset, thereby realizing the control of the push type memory switch by the vibration mode.
  • the above power control system can also be implemented by other well-known control methods, such as a remote control switch system, a voice control system of a specific frequency, and the like.
  • a bridge rectifier circuit may be connected to the motor cable 73 or the power cable 74 to supply power to the DC motor.
  • the external power supply is DC and can also ensure the operation of the DC motor.
  • the bridge rectifier circuit is placed in the tail pipe system 6, preferably in the second connector 641.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

An electric motor and concrete demolition hammer using the same, a brushed electric motor comprising a stator (22), a rotary shaft (23), and a rotor (21) fixed on the rotary shaft (23); the rotary shaft (23) is supported by a bearing (14) and is provided with a commutator assembly (32) and a corresponding electric brush assembly (3) thereon; a separator (25) is located between the rotor (21) and the commutator assembly (32), thus separating the rotor (21) from the commutator assembly (32) and the electric brush assembly (3) in two different spaces. The concrete demolition hammer comprises a hammer body (5), a vibration system (1) disposed in the hammer body (5), an electric motor system (2) providing power for the vibration system (1), and a tail pipe system (6) connected to the hammer body (5); the electric motor system (2) employs a brushed electric motor; the tail pipe system (6) has a duct-type cavity therein; the space where the commutator component (32) and the electric brush assembly (3) are located is in communication with the duct-type cavity in the tail pipe system (6). Because the commutator component (32) and the electric brush assembly (3) of the electric motor are arranged outside the space where the rotor (21) is located, the working performance of the brushed electric motor in a closed environment is improved.

Description

电动机及使用该电动机的混凝土振捣棒 技术领域  Electric motor and concrete vibrating bar using the same
本发明涉及一种混凝土内部振捣器, 尤其涉及一种电动机内置式混凝土振捣棒; 以及 还涉及一电动机。  The present invention relates to a concrete internal vibrator, and more particularly to an electric motor built-in concrete vibrating bar; and to an electric motor.
背景技术  Background technique
混凝土振捣棒(以下简称振捣棒) , 又称混凝土振动棒、 混凝土内部振捣器、 插入式 混凝土振捣器等, 工作时将振捣棒的棒体插入混凝土内部, 将其振动波直接传给混凝土, 实现在混凝土浇注构建时, 排除其中的气泡, 进行捣固, 使混凝土密实结合, 消除混凝土 的蜂窝、 麻面等现象, 以提高其强度, 保证混凝土构件的质量。 为了有效达到上述目的, 根据相关技术规范, 混凝土振捣棒的振动频率要求在 167Hz以上, 属于高频振捣器, 如果 以旋转方式提供振动动力源, 在不对转动动力源进行变频 (变速) 的情况下, 其转速应该 在 l OOOOrpm (转 /分, r/m ) 以上。 因此, 要实现此类混凝土振捣棒, 首先需要解决的是获 得符合上述要求的振动频率, 即转速问题; 其次是能够在特定的环境下长时间可靠工作。  Concrete vibrating bar (hereinafter referred to as vibrating bar), also known as concrete vibrating bar, concrete internal vibrator, plug-in concrete vibrator, etc., when working, insert the vibrating bar rod into the concrete, and directly transmit its vibration wave It is transmitted to concrete to eliminate the air bubbles in the concrete pouring construction, to carry out tamping, to make the concrete compactly combined, to eliminate the honeycomb and pockmark of the concrete, to improve its strength and ensure the quality of the concrete members. In order to effectively achieve the above objectives, according to the relevant technical specifications, the vibration frequency of the concrete vibrating bar is required to be above 167 Hz, which belongs to the high-frequency vibrator. If the vibrating power source is provided in a rotating manner, without frequency conversion (shifting) of the rotating power source , its speed should be above l OOOOrpm (rev / min, r / m). Therefore, to achieve such a concrete vibrating bar, the first thing that needs to be solved is to obtain the vibration frequency that meets the above requirements, that is, the speed problem; the second is to be able to work reliably for a long time in a specific environment.
现在普遍使用的混凝土振捣棒包括电动机外置式和电动机内置式。 随着技术的发展、 设备的小型化设计和环保节能等的需要, 电动机内置式的混凝土振捣棒正在逐步替代电动 机外置式混凝土振捣棒。 电动机内置式混凝土振捣棒将提供振动动力源的电动机安装在振 捣棒的棒体中, 并驱动棒体中的振动机构, 达到对棒体振动的目的, 在具体实现方式上, 所述的振动机构一般用偏心块来实现(图 7提供了所述振动机构所构成的振动系统的结构 原理图) 。 在使用时, 将混凝土振捣棒的棒体插入混凝土内部进行工作。 由于棒体结构、 尺寸, 尤其是其内部空间的限制, 现在公知的这类混凝土振捣棒, 普遍釆用结构较为简单 的同步或异步交流电动机(如鼠笼式交流电动机)作为动力源, 由于此类交流电动机的转 速受交流电频率的制约 (例如我国供电频率为 50Hz ) , 因此其转速低。 为了达到适合的振 动频率, 必需进行变频处理。 其一是釆用机械变频 (变速)结构对动机的转动输出进行变 速, 提高偏心块的旋转速度, 以达到相应的振动频率, 这类设备由于结构复杂, 使用极少。 另一类是通过专门的电子变频控制设备将供电频率变频为 167Hz以上 (可以使交流电动机 的转速达到 l OOOOrpm ) 予以输出并向混凝土振捣棒供电, 以满足要求。 因此需要根据不同 的供电频率、 输出频率釆用不同的变频控制设备或控制方法。  The concrete vibrating bars that are commonly used today include motor external type and motor built-in type. With the development of technology, the miniaturization of equipment and the need for environmental protection and energy conservation, the built-in concrete vibrating bar of the motor is gradually replacing the external vibrating bar of the electric machine. The built-in concrete vibrating rod of the motor mounts the motor that supplies the vibration power source in the rod body of the vibrating rod, and drives the vibration mechanism in the rod body to achieve the purpose of vibrating the rod body. In a specific implementation manner, the The vibrating mechanism is generally realized by an eccentric block (Fig. 7 provides a structural schematic diagram of the vibrating system constituted by the vibrating mechanism). In use, the rod of the concrete vibrating bar is inserted into the interior of the concrete for work. Due to the limitation of the structure and size of the rod body, especially its internal space, it is now known that such concrete vibrating rods are generally used as a power source for a synchronous or asynchronous AC motor (such as a squirrel cage AC motor) having a relatively simple structure. The speed of such an AC motor is limited by the frequency of the AC (for example, the power supply frequency in China is 50 Hz), so the speed is low. In order to achieve a suitable vibration frequency, frequency conversion must be performed. One is to use a mechanical frequency conversion (shifting) structure to speed the rotational output of the motive to increase the rotational speed of the eccentric mass to achieve the corresponding vibration frequency. Such devices are rarely used due to their complicated structure. The other type is to convert the power supply frequency to 167 Hz or higher (the speed of the AC motor can reach l OOOOrpm) through a special electronic frequency conversion control device, and output it to the concrete vibrating bar to meet the requirements. Therefore, it is necessary to use different frequency conversion control devices or control methods according to different power supply frequencies and output frequencies.
上述两种结构的振捣棒中, 由于釆用电子变频器所实现的振捣棒, 其棒体结构简单, 是国内外高端混凝土振捣棒普遍釆用的技术方案, 这类振捣棒的优点在于棒体作为易损件, 结构简单, 更换成本相对较低, 而作为成本高的变频控制设备(一般每台售价达几千甚至 上万元人民币)可以反复使用。 但是, 这类振捣棒的电子变频控制设备虽然可以重复使用, 但是因釆用电子变频技术, 其对工作环境往往有较高的要求, 而建筑工地的施工环境恶劣, 粉尘和湿度高, 以及施工过程中的设备迁移、 使用过程中的管理维护稍有不当等都极其容 易导致脆弱的电子变频控制设备损坏, 导致购置、 使用和维护成本高。 与此同时, 由于其 包括两个部分, 设备迁移、 使用过程中都很不方便, 往往需要两个人协作才能完成工作; 另一方面, 由于其只能使用交流电工作, 对于施工场地的供电等都提出了要求, 往往需要 进行相应的布线或设置发电设备才能工作, 极其不便于施工工作的开展。 Among the vibrating rods of the above two structures, the vibrating rod realized by the electronic frequency converter has a simple rod structure, and is a technical solution widely used for high-end concrete vibrating rods at home and abroad. The advantage is that the rod body is used as a wearing part, the structure is simple, the replacement cost is relatively low, and the high-frequency variable frequency control equipment (generally, the price of each unit is several thousand or even tens of thousands of yuan) can be used repeatedly. However, although the electronic frequency conversion control equipment of such vibrating rods can be repeatedly used, due to the use of electronic frequency conversion technology, the working environment often has high requirements, and the construction environment of the construction site is bad, dust and humidity are high, and Equipment migration during construction, slight mismanagement during use, etc. are extremely likely to cause damage to fragile electronic inverter control equipment, resulting in high cost of acquisition, use and maintenance. At the same time, due to its Including two parts, equipment migration and use are very inconvenient, often require two people to work together to complete the work; on the other hand, because it can only use AC work, the construction site power supply, etc. are required, often need It is extremely inconvenient for the construction work to be carried out by wiring or setting up the power generation equipment.
由于直流电动机, 其转速不受供电频率的影响, 通过现有的常规电动机设计技术既可 以很容易地使其转速达到 10000 rpm, 因此有人提出利用常规的直流电动机作为电机内置式 混凝土振捣棒的动力源。  Due to the DC motor, its speed is not affected by the power supply frequency. It can easily reach its speed of 10,000 rpm by the existing conventional motor design technology. Therefore, it has been proposed to use a conventional DC motor as the built-in concrete vibrating rod of the motor. Power source.
中国实用新型专利申请 98229657. 6 (名称: 电机内装型插入式混凝土振动器)公开了 釆用常规的直流电动机所实现的技术方案, 其将普通的直流电动机直接装入密闭的棒体中, 由于使用时棒体是插入混凝土中, 为了保护电动机, 同时也为了做好绝缘, 保证其能工作, 必需将棒体进行良好的密封。 但是直流电动机工作时, 电刷和整流子 (又称换向器, Chinese utility model patent application 98229657. 6 (name: motor built-in type plug-in concrete vibrator) discloses a technical solution realized by using a conventional direct current motor, which directly loads an ordinary direct current motor into a closed rod body, In use, the rod is inserted into the concrete. In order to protect the motor and also to ensure insulation, it is necessary to seal the rod well. But when the DC motor is working, the brush and the commutator (also called the commutator,
Co隱 uta tor ) 间会产生电火花并形成高温 (它的温度高出转子许多) 而无法散热, 电刷磨 损产生粉末(粉尘)等无法排放, 极其容易造成处于同一个封闭空间的电刷、 整流子、 转 子、 定子等组件的损坏和绝缘性能的破坏。 由于棒体内的空间有限, 电刷因其内部空间小 以及转子、 定子等部件的存在而导致安装不便, 高温和电刷粉尘的影响也使得绝缘处理困 难, 甚至无法处理。 并且, 电刷和整流子在工作过程中, 需要不断地在其工作面上形成氧 化膜而减小磨损, 密闭空间中无法提供相应的氧化环境(需要一定的氧气和湿度, 一般普 通的空气就可提供这样氧化环境) 。 该技术方案实际的实用性差, 无法实现能够实际使用 的 "振捣棒" , 其一开机就可能烧坏。 Co hidden uta tor ) will generate electric sparks and form high temperature (its temperature is much higher than the rotor) and can not dissipate heat. Brush wear causes powder (dust) to be discharged, which is extremely easy to cause brushes in the same enclosed space. Damage to components such as commutators, rotors, stators, etc. and damage to insulation properties. Due to the limited space in the rod, the brush is inconvenient to install due to its small internal space and the presence of components such as rotors and stators. The effects of high temperature and brush dust make the insulation process difficult or even impossible to handle. Moreover, in the working process, the brush and the commutator need to continuously form an oxide film on the working surface to reduce the wear, and the corresponding oxidizing environment cannot be provided in the closed space (requires a certain oxygen and humidity, generally ordinary air is This oxidizing environment can be provided). The practical solution of this technical solution is poor, and it is impossible to realize a "vibrating rod" that can be actually used, and it may burn out as soon as it is turned on.
中国实用新型专利申请 200520018353. 0 (名称: 无刷直流电机系统集成式混凝土振动 棒)公开了釆用无刷直流电动机所实现的技术方案。 其虽然解决了普通直流电动机中的上 述缺陷, 但是由于无刷直流电动机的工作需要专用的无刷直流电动机控制器和检测电动机 转动位置状态的霍尔元件配合工作, 由于棒体空间及环境的限制无刷直流电动机控制器只 能设置在外部, 并通过电缆与无刷直流电动机连接, 而霍尔元件必需安装在棒体中并与外 部的无刷直流电动机控制器连接, 这种结构整个设备也是由两个部分组成(棒体和无刷直 流电动机控制器) , 导致了与使用交流电动机的技术方案类似的缺陷, 只是无刷直流电动 机控制器体积相对较小。 另一方面, 在施工中功率变化很大引起电机电流变化很大, 电子 变频控制设备电子元件耐冲击能力比较差; 而且, 霍尔元件比较脆弱, 在复杂和恶劣的施 工环境下极易损坏, 并且因为棒体处于密闭状态, 电动机的工作形成的高温也会大大缩减 霍尔元件的工作寿命, 甚至对其造成损坏。 同时, 其成本也相对较高。 基于上述原因, 釆 用该技术方案的振捣棒实用性差, 实际使用价值也不高。  Chinese Utility Model Patent Application 200520018353. 0 (Name: Brushless DC Motor System Integrated Concrete Vibrating Bar) discloses a technical solution realized by brushless DC motor. Although it solves the above-mentioned defects in the ordinary DC motor, since the operation of the brushless DC motor requires a dedicated brushless DC motor controller and a Hall element for detecting the rotational position state of the motor, due to the limitation of the bar space and the environment. The brushless DC motor controller can only be placed externally and connected to the brushless DC motor via a cable. The Hall element must be mounted in the rod and connected to an external brushless DC motor controller. Consisting of two parts (rod and brushless DC motor controller), it leads to a drawback similar to the technical solution using an AC motor, except that the brushless DC motor controller is relatively small in size. On the other hand, the power variation during construction causes a large change in the motor current, and the electronic components of the electronic inverter control device have relatively poor impact resistance; moreover, the Hall element is relatively fragile and is easily damaged in a complicated and harsh construction environment. And because the rod is in a closed state, the high temperature formed by the operation of the motor can greatly reduce the working life of the Hall element and even cause damage thereto. At the same time, its cost is relatively high. For the above reasons, the vibrating rods using this technical solution have poor practicability and the actual use value is not high.
综上可看出, 由于棒体尺寸限制导致棒体内空间有限, 在不需要外部设备的情况下, 现有相关技术难以实现将普通电动机直接植入振捣棒棒体来实现相关技术指标。  In summary, due to the limitation of the size of the rod, the space inside the rod is limited. In the case that no external equipment is needed, the related art has difficulty in realizing the direct insertion of the ordinary motor into the vibrating rod body to realize the relevant technical indexes.
发明内容  Summary of the invention
鉴于以上缺陷, 本发明所要解决的技术问题在于提供一种无需外部设备, 体积小、 结 构简单, 能够满足实际施工使用要求的电动机内置式混凝土振捣棒。  In view of the above drawbacks, the technical problem to be solved by the present invention is to provide a built-in concrete vibrating bar for a motor which is small in size, simple in structure, and capable of meeting actual construction and use requirements without external equipment.
以及提供一种能在有限中空间正常工作的有刷电动机。 并提供了一种改善有刷电动机工作性能的方法。 And to provide a brushed motor that can work normally in a limited medium space. A method of improving the performance of a brushed motor is also provided.
本发明釆用的技术方案是:  The technical solution adopted by the present invention is:
一种有刷电动机, 包括定子、 转轴及固定在转轴上的转子, 所述转轴被轴承所支撑, 所述转轴上设置有整流子组件, 以及对应的电刷组件, 包括一隔离件, 所述隔离件位于转 子与整流子组件之间, 将所述转子与整流子组件、 电刷组件分隔在两个不同的空间中。  A brushed motor comprising a stator, a rotating shaft and a rotor fixed on the rotating shaft, wherein the rotating shaft is supported by a bearing, the rotating shaft is provided with a commutator assembly, and the corresponding brush assembly comprises a spacer, The spacer is located between the rotor and the commutator assembly, separating the rotor from the commutator assembly and the brush assembly in two different spaces.
优选地, 所述隔离件是所述电动机后端的第一轴承, 使所述整流子组件、 电刷组件处 于所述第一轴承外侧的空间。  Preferably, the spacer is a first bearing of the rear end of the motor, such that the commutator assembly and the brush assembly are in a space outside the first bearing.
优选地, 所述整流子组件、 电刷组件所在的空间与一空腔连通, 所述空腔中有气体, 所述气体含氧气及水蒸气。 所述气体构成利于所述整流子组件、 电刷组件工作时形成氧化 膜的氧化环境。  Preferably, the space in which the commutator assembly and the brush assembly are located is in communication with a cavity, wherein the cavity has a gas, and the gas contains oxygen and water vapor. The gas constitutes an oxidizing environment that facilitates the formation of an oxide film during operation of the commutator assembly and the brush assembly.
优选地, 进一步包括一空气循环系统, 所述空气循环系统与所述整流子组件、 电刷组 件所在的空间对接; 所述空气循环系统包括空气强制对流部件、 对流风道、 充满空气的空 气循环及存储腔体。  Preferably, the method further includes an air circulation system that interfaces with a space in which the commutator assembly and the brush assembly are located; the air circulation system includes an air forced convection component, a convection air passage, and an air-filled air circulation And the storage cavity.
优选地, 所述空气强制对流部件是空压机或风扇; 所述风扇固定在所述转轴上, 并由 所述转轴驱动。  Preferably, the air forced convection component is an air compressor or a fan; the fan is fixed on the rotating shaft and driven by the rotating shaft.
优选地, 进一步包括一过滤件, 所述过滤件设置在所述空气循环及存储腔体中, 并将 所述空气循环及存储腔体分隔成第二腔体、 第三腔体; 所述对流风道包括将所述整流子组 件、 电刷组件所在的空间与第三腔体连通的第一风道; 经所述空气强制对流部件将所述第 二腔体与所述整流子组件、 电刷组件所在的空间连通的第二风道。  Preferably, further comprising a filter member disposed in the air circulation and storage cavity, and dividing the air circulation and storage cavity into a second cavity and a third cavity; The flow duct includes a first air passage that communicates the space in which the commutator assembly and the brush assembly are located with the third cavity; the second cavity and the commutator assembly are electrically connected by the air forced convection member A second air passage that communicates with the space in which the brush assembly is located.
—种混凝土振捣棒, 包括棒体, 在棒体内设置有振动系统、 为所述振动系统提供动力 的电动机系统, 与所述棒体相连的尾管系统, 所述电动机系统前面所述的有刷电动机; 所 述尾管系统内有管道型空腔; 所述整流子组件、 电刷组件所在的空间与所述尾管系统中的 管道型空腔连通。  a concrete vibrating rod comprising a rod body, a vibration system provided in the rod body, a motor system for powering the vibration system, a tail pipe system connected to the rod body, the motor system having the foregoing a brush motor; a duct type cavity in the tail pipe system; a space in which the commutator assembly and the brush assembly are located communicates with a duct type cavity in the tail pipe system.
优选地, 所述振动系统的振动回转轴与所述电动机的转轴连接, 所述振动回转轴贯穿 第二轴承并由所述第二轴承支撑, 在所述第二轴承两侧分别布置有偏心部件。  Preferably, the vibration rotary shaft of the vibration system is coupled to a rotating shaft of the electric motor, the vibration rotary shaft penetrates through the second bearing and is supported by the second bearing, and eccentric components are respectively disposed on two sides of the second bearing .
优选地, 所述第二轴承外侧的偏心部件为设置在所述振动回转轴上的偏心块; 所述电 动机转子的质心偏离所述转轴的旋转轴线, 构成位于所述第二轴承内侧的偏心部件。  Preferably, the eccentric component on the outer side of the second bearing is an eccentric block disposed on the vibrating rotary shaft; the centroid of the motor rotor is offset from the rotation axis of the rotating shaft to constitute an eccentric component located inside the second bearing .
优选地, 所述第二轴承内侧的所述振动回转轴上布置一偏心块; 所述两个偏心块的质 心与所述电动机转子的质心位于旋转轴线的同侧。  Preferably, an eccentric block is disposed on the vibrating rotary shaft on the inner side of the second bearing; a center of mass of the two eccentric blocks is located on the same side of a rotation axis of the motor rotor.
优选地, 进一步包括一过滤件、 风道组件及空气强制对流部件, 所述空气强制对流部 件位于所述整流子组件、 电刷组件所在的空间与所述风道组件之间; 所述过滤件设置在所 述管道型空腔中, 并将所述管道型空腔分隔成位于尾管系统前端的第二腔体、 位于尾管系 统后端的第三腔体; 所述风道组件包括位于前端的漏斗形回流腔, 设置在回流腔底部贯通 风道组件与其外侧连通的回流管; 开口设在风道组件前侧方并与位于风道组件后端的汇流 管连通的集气管; 回流管、 集气管交错设置在风道组件上, 从不同方向穿过风道组件的壁 但是彼此不连通; 所述汇流管与排气管连接, 所述排气管穿过所述过滤件与所述第三腔体 连通; 所述排气管、 风道组件在尾管系统的管道型空腔中形成回流通道; 所述空气强制对 流部件设置在棒体内的末端, 所述气强制对流部件与棒体外壳之间的间歇构成排气通道; 所述排气通道、 集气管、 汇流管、 排气管将所述整流子组件、 电刷组件所在的空间与第三 腔体连通; 回流通道、 回流管、 回流腔经空气强制对流部件将所述第二腔体与所述整流子 组件、 电刷组件所在的空间连通。 Preferably, further comprising a filter member, a duct assembly and an air forced convection member, the air forcible convection member being located between the space in which the commutator assembly and the brush assembly are located and the air duct assembly; Provided in the duct-type cavity, and dividing the duct-type cavity into a second cavity at the front end of the tail pipe system, a third cavity at the rear end of the tail pipe system; the air duct assembly includes a front end a funnel-shaped return chamber, a return tube disposed at a bottom of the return chamber through the air passage assembly and communicating with the outside thereof; an opening formed at a front side of the duct assembly and communicating with a manifold at a rear end of the duct assembly; a return tube, a set The air tubes are staggered on the air duct assembly, passing through the walls of the air duct assembly from different directions but not communicating with each other; the manifold is connected to the exhaust pipe, and the exhaust pipe passes through the filter member and the third Cavity Connected; the exhaust pipe and the air duct assembly form a return passage in the duct type cavity of the tail pipe system; the air forced convection member is disposed at an end of the rod body, and the gas forced convection member and the rod outer casing The intermittent passage constitutes an exhaust passage; the exhaust passage, the gas collecting pipe, the collecting pipe, and the exhaust pipe communicate the space where the commutator assembly and the brush assembly are located with the third cavity; the return passage, the return pipe, and the return cavity The second cavity is in communication with the space in which the commutator assembly and the brush assembly are located via an air forced convection member.
优选地, 进一步包括一设置在尾管系统内管道型空腔中的电源控制系统, 所述电源控 制系统与电源电缆连接, 并为所述电动机系统供电; 所述电源控制系统包括一控制开关或 传感器, 所述控制开关或传感器固定在尾管系统前端与所述棒体连接部附近的管道型空腔 中。  Preferably, further comprising a power control system disposed in the duct type cavity in the tail pipe system, the power control system is coupled to the power cable and powering the motor system; the power control system includes a control switch or a sensor, the control switch or sensor being fixed in a duct-type cavity near the front end of the tail pipe system and the rod connecting portion.
优选地, 所述电源控制系统包括记忆电路、 传感器, 所述传感器为磁控传感器; 所述 记忆电路与电源电缆连接, 所述记忆电路通过控制线与所述磁控传感器连接, 所述记忆电 路通过电机电缆与所述电动机系统连接; 所述磁控传感器的工作状态通过位于尾管系统外 部的磁性元件滑过进行控制。  Preferably, the power control system includes a memory circuit and a sensor, the sensor is a magnetron sensor; the memory circuit is connected to a power cable, and the memory circuit is connected to the magnetron sensor through a control line, the memory circuit The motor system is connected to the motor system; the operating state of the magnetron sensor is controlled by a sliding of a magnetic element located outside the tail pipe system.
一种改善有刷电动机工作性能的方法, 用以改善有刷电动机在密闭环境中的工作性能, 将所述电动机的整流子组件、 电刷组件移到转子所处的空间之外。  A method for improving the performance of a brushed motor for improving the performance of a brushed motor in a closed environment, moving the commutator assembly and the brush assembly of the motor out of the space in which the rotor is located.
优选地, 对所述整流子组件、 电刷组件所处空间中的气体进行循环和 /或过滤处理, 为 所述整流子组件、 电刷组件提供适宜的工作环境。  Preferably, the gas in the space in which the commutator assembly and the brush assembly are located are circulated and/or filtered to provide a suitable working environment for the commutator assembly and the brush assembly.
就技术效果而言: 基于上述技术方案实现的有刷电动机有效改善了其在密闭环境下的 工作性能, 有效保障了其正常工作。 以有刷电动机作为动力源、 釆用上述技术手段实现的 电动机内置式混凝土振捣棒, 其转速可达到 11000-12000rpm, 甚至更高, 有效满足了混凝 土振捣棒的相关技术指标。 便能使用现有的交流电进行工作, 甚至可以直接使用蓄电池供 电工作。根据反复试验,利用上述技术方案实现的混凝土振捣棒,能够无故障连续工作 200h 以上, 如果选用性能更加优越的配件(如轴承等), 还能进一步提供起无故障工作寿命; 并 且能够在持续较长空转时间时也不会损坏。 本发明釆用有刷电动机嵌入棒体, 实现了无需 专门的变频控制设备, 直接利用任何频率的电力都可以正常工作, 以及直接使用直流电进 行工作, 例如釆用携带型的蓄电池进行工作。 对于交流电, 只需要一个简单的桥式整流电 路既可以实现工作(如果釆用硅钢片绕组式定子, 无需整流也可工作)。 优选使用直流电动 机, 其功耗小, 体积小, 转矩大, 形成的激振力强, 能很好的满足相关设计指标。 釆用 "挑" 型振动系统, 能形成理想的圆周振动模型 __棒体末端为不受激振力的零振点, 激振力集 中施加在棒体前端的振动头上, 并作为振动自由端进行振动, 有效增强棒体的激振力, 并 且使用寿命长。  In terms of technical effects: The brushed motor based on the above technical solution effectively improves its working performance in a closed environment and effectively guarantees its normal operation. The electric motor built-in concrete vibrating bar realized by the brush motor is used as the power source and the above-mentioned technical means, and the rotation speed can reach 11000-12000 rpm, or even higher, effectively meeting the relevant technical indexes of the concrete vibrating rod. It is possible to work with existing AC power and even use battery power directly. According to the trial and error, the concrete vibrating bar realized by the above technical solution can work continuously for more than 200 hours without failure. If the superior performance accessories (such as bearings) are selected, the trouble-free working life can be further provided; It will not be damaged during long idle time. The invention uses a brushed motor embedded in the rod body, realizes that no special frequency conversion control device is needed, can directly work with power of any frequency, and directly uses DC power to work, for example, using a portable battery. For AC power, only a simple bridge rectifier circuit is required to achieve the same operation (if a silicon steel sheet winding stator is used, it can work without rectification). It is preferable to use a DC motor, which has low power consumption, small volume, large torque, and strong excitation force, which can well meet relevant design specifications. "Using the "pick" type vibration system, it can form an ideal circular vibration model __The end of the rod is a zero vibration point that is not subjected to the exciting force, and the exciting force is concentrated on the vibrating head at the front end of the rod body, and is free as vibration. The end is vibrated to effectively enhance the exciting force of the rod and has a long service life.
附图说明  DRAWINGS
为了更清楚地描述本发明所涉及的相关技术方案, 下面将其涉及的附图予以简单说明, 显而易见地, 下面描述中的附图仅仅是本发明的一些实施例, 对于本领域普通技术人员来 讲, 在不付出创造性劳动的前提下, 还可以根据这些附图获得其它的附图。  In order to more clearly describe the related technical solutions of the present invention, the drawings referred to below will be briefly described. It is obvious that the drawings in the following description are only some embodiments of the present invention, and those of ordinary skill in the art In other words, other drawings can be obtained based on these drawings without paying creative labor.
图 1本发明混凝土振捣棒第一实施例的结构示意图; 图 1本发明混凝土振捣棒第二实施例的局部结构示意图; 1 is a schematic structural view of a first embodiment of a concrete vibrating bar of the present invention; Figure 1 is a partial structural view showing a second embodiment of the concrete vibrating bar of the present invention;
图 3本发明混凝土振捣棒第三实施例的局部结构示意图;  Figure 3 is a partial structural view showing a third embodiment of the concrete vibrating bar of the present invention;
图 4第一轴承套的结构示意图;  Figure 4 is a schematic structural view of the first bearing sleeve;
图 5风扇的主视图;  Figure 5 is a front view of the fan;
图 6风道组件的主视图;  Figure 6 is a front view of the air duct assembly;
图 Ί现有技术中混凝土振捣棒振动系统原理图;  Figure 原理 Schematic diagram of the vibrating system of concrete vibrating bar in the prior art;
图 8本发明中振动系统一实施例的原理图;  Figure 8 is a schematic diagram of an embodiment of a vibration system of the present invention;
图 9本发明中振动系统另一实施例的原理图;  Figure 9 is a schematic diagram of another embodiment of the vibration system of the present invention;
图 10为图 8实施例的结构示意图;  Figure 10 is a schematic structural view of the embodiment of Figure 8;
图 11为图 9实施例的结构示意图;  Figure 11 is a schematic structural view of the embodiment of Figure 9;
图 12本发明中电动机结构一实施例的硅钢片结构示意图;  Figure 12 is a schematic view showing the structure of a silicon steel sheet according to an embodiment of the motor structure of the present invention;
图 1 3本发明中电动机结构另一实施例的转子结构示意图;  Figure 1 is a schematic view showing the structure of a rotor of another embodiment of the motor structure of the present invention;
图 14尾管系统末端内部部件的结构示意图;  Figure 14 is a schematic structural view of the internal components of the end of the tail pipe system;
图 15本发明中电源控制系统一实施例的原理框图;  Figure 15 is a schematic block diagram of an embodiment of a power control system in accordance with the present invention;
图 16本发明中电源控制系统另一实施例的原理框图;  Figure 16 is a schematic block diagram of another embodiment of the power control system of the present invention;
图 17本发明中电源控制系统一实施例所使用的一种传感器的结构原理图;  Figure 17 is a structural schematic view of a sensor used in an embodiment of the power control system of the present invention;
图 18本发明中电源控制系统另一实施例所使用的一种控制开关的结构原理图。  Figure 18 is a structural schematic diagram of a control switch used in another embodiment of the power control system of the present invention.
附图标记说明:  Description of the reference signs:
1.振动系统; 11.第一偏心块; 110.偏心块; 12.偏心块紧固螺栓; 1 3.振动回转轴; 14. 第二轴承; 141.第一承重轴承; 142.第二承重轴承; 15.第二偏心块; 2.电动机系统; 21. 转子; 2101.凸起部; 2102.绕组槽; 2103.质心调整孔; 2104.低密度槽楔; 2105.高密度槽 楔; 211.小质量部; 212.大质量部; 22.定子; 23.转轴; 230.转轴孔; 24.第一轴承套; 241. 线槽; 25.第一轴承; 251.隔离件; 3.电刷组件; 31.支持体; 32.整流子组件; 33.刷握; 34.电刷; 4.空气循环系统; 40.空压机; 401.喷气口; 402.吸气口; 41.第一腔体; 411.旁 路排气通道; 412.径向回流通道; 41 3.轴向回流通道; 414.第二腔体; 415.旁路排气孔; 42.风扇; 421.绝缘垫; 422.风扇紧固螺栓; 4220.风扇紧固孔; 423.连接件; 424.扇叶; 425.护圏; 43.排气通道; 44.风道组件; 441.回流腔; 442.回流管; 443.集气管; 444.汇 流管; 45.阻隔件; 46.排气管; 47.第二腔体; 48.过滤件; 49.第三腔体; 5.棒体; 51.振 动头; 52.外壳; 6.尾管系统; 61.第一连接器; 610.回流通道; 62.软管紧固件; 63.软管; 64.端盖; 641.第二连接器; 642.护线器; 7.电源控制器; 71.控制开关; 711.振动传感器; 7111.绝缘外壳; 7112.摆锤; 711 3.弹性部件; 7114.触控电极; 712.震动控制开关; 7121. 壳体; 7122.震动锤; 7123.回复部件; 7124.按压式记忆开关; 7125.按钮; 72.控制线; 73. 电机电缆; 74.电源电缆。  1. Vibration system; 11. First eccentric block; 110. Eccentric block; 12. Eccentric block fastening bolt; 1 3. Vibrating rotary shaft; 14. Second bearing; 141. First bearing bearing; 142. Bearing; 15. second eccentric block; 2. motor system; 21. rotor; 2101. boss; 2102. winding slot; 2103. centroid adjustment hole; 2104. low density wedge; 2105. high density wedge; Small mass department; 212. large mass part; 22. stator; 23. shaft; 230. shaft hole; 24. first bearing sleeve; 241. trunking; 25. first bearing; 251. spacer; Brush assembly; 31. Support; 32. Commutator assembly; 33. Brush holder; 34. Brush; 4. Air circulation system; 40. Air compressor; 401. Air outlet; 402. Suction port; a cavity; 411. bypass exhaust passage; 412. radial return passage; 41 3. axial return passage; 414. second cavity; 415. bypass vent; 42. fan; 422. Fan fastening bolts; 4220. Fan fastening holes; 423. Connections; 424. Fan blades; 425. Guards; 43. Exhaust passages; 44. Air duct components; 441. Recirculation chambers; Tube; 443. gas gathering 444. manifold; 45. barrier; 46. exhaust pipe; 47. second cavity; 48. filter; 49. third cavity; 6. tail pipe system; 61. first connector; 610. return channel; 62. hose fastener; 63. hose; 64. end cap; 641. second connector; 642. retainer; Power controller; 71. Control switch; 711. Vibration sensor; 7111. Insulated housing; 7112. Pendulum; 711 3. Elastic component; 7114. Touch electrode; 712. Vibration control switch; 7121. Housing; Vibrating hammer; 7123. Responsive parts; 7124. Push-type memory switch; 7125. Button; 72. Control line; 73. Motor cable; 74. Power cable.
具体实施方式  detailed description
为了便于本领域的技术人员对本发明的进一步理解, 并清楚地认识本申请所记载的技 术方案, 完整、 充分地公开本发明的相关技术内容, 下面结合附图对本发明的具体实施方 式进行详细的描述, 显而易见地, 所描述的具体实施方式仅仅以列举方式给出了本发明的 一部分实施例, 用于帮助理解本发明及其核心思想。 基于本发明中的实施例, 本领域普通 技术人员在没有作出创造性劳动前提下所获得的所有其它实施例, 和 /或在不背离本发明精 神及其实质的情况下, 即使根据本发明做出各种相应的改变和变形, 但这些相应的改变和 变形都应属于本发明所要求保护的范围。 In order to facilitate a person skilled in the art to understand the present invention, and to clearly understand the technical solutions described in the present application, the related technical contents of the present invention are fully and fully disclosed, and the specific embodiments of the present invention will be described below with reference to the accompanying drawings. The detailed description is to be construed as illustrative of the embodiments of the invention Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without the creative work, and/or without departing from the spirit and scope of the present invention, even according to the present invention Various changes and modifications are possible, but such corresponding changes and modifications are intended to fall within the scope of the invention.
本发明涉及的相关术语定义或补充说明如下:  The definitions or supplements of related terms involved in the present invention are as follows:
电动机(英文: E lect r ic motor ) , 电能变为机械能的机器, 通过电磁感应驱动电 机的转子转动, 并由转子对外输出机械能, 可分为直流电动机和交流电动机。 有刷电动机 是其中的一种类型, 其包括有刷直流电动机、 串激式交 /直流电动机, 其都是通过电刷和整 流子的配合实现将外部电能输送给转子, 二者的基本结构相同或相近, 都能利用交流或直 流电工作, 只是不同的结构在成本和有效功率输出上存在一定的差异。  Electric motor (English: E lect r ic motor ), a machine that converts electrical energy into mechanical energy. The rotor of the motor is driven by electromagnetic induction, and the mechanical energy is outputted by the rotor. It can be divided into a DC motor and an AC motor. A brushed motor is one of the types, which includes a brushed DC motor and a series-excited AC/DC motor, which both transmit external electric energy to the rotor through the cooperation of the brush and the commutator, and the basic structure of the two is the same. Or similar, can use AC or DC power, but different structures have some differences in cost and effective power output.
离心力 (Cent r ifuga l force ) , 指由于物体旋转而产生脱离旋转中心的力, 也指在旋 转参照系中的一种视示力, 它使物体离开旋转轴沿半径方向向外偏离, 数值等于向心力但 方向相反。 在本发明中, 由旋转的偏心部件产生离心力。 所述偏心部件的质心不在旋转轴 线上, 包括偏心块等具有偏心结构的部件。  Centrifugal force (Cent r ifuga l force ) refers to the force that deviates from the center of rotation due to the rotation of the object. It also refers to an apparent force in the rotating reference frame that causes the object to deviate outward in the radial direction away from the axis of rotation. Centripetal force but in the opposite direction. In the present invention, centrifugal force is generated by the rotating eccentric member. The center of mass of the eccentric member is not on the axis of rotation, and includes components having an eccentric structure such as an eccentric block.
激振力 (Exc i ta t ion force ) , 通过振动发生器激励运动部件和试件使之产生振动的 力。 本发明中, 通过振动系统中旋转的偏心部件产生离心力, 形成振动系统的激振力。  Exc i ta t ion force, a force that vibrates a moving part and a test piece by a vibration generator to generate vibration. In the present invention, centrifugal force is generated by an eccentric member that rotates in the vibration system to form an exciting force of the vibration system.
本发明通过将所述电动机的整流子组件、 电刷组件移到转子所处的空间之外, 用以改 善有刷电动机在密闭环境中的工作性能, 从而实现了一种改善有刷电动机工作性能的方法。 进一步地, 通过对所述整流子组件、 电刷组件所处空间中的气体进行循环和 /或过滤处理, 为所述整流子组件、 电刷组件提供适宜的工作环境。 并由此实现了一种有刷电动机, 以及 利用所述有刷电动机实现的电动机内置式混凝土振捣棒。  The invention improves the working performance of the brushed motor by moving the commutator component and the brush assembly of the motor to the space where the rotor is located, in order to improve the working performance of the brushed motor in a closed environment. Methods. Further, a suitable working environment is provided for the commutator component and the brush assembly by circulating and/or filtering the gas in the space in which the commutator assembly and the brush assembly are located. Thus, a brushed motor and a built-in concrete vibrating rod of the motor realized by the brushed motor are realized.
本发明的基础技术方案包括有刷电动机及混凝土振捣棒, 具体包括:  The basic technical solution of the present invention includes a brush motor and a concrete vibrating bar, and specifically includes:
有刷电动机, 包括定子、 转轴及固定在转轴上的转子, 所述转轴被轴承所支撑, 所述 转轴上设置有整流子组件, 以及对应的电刷组件, 包括一隔离件, 所述隔离件位于转子与 整流子组件之间, 将所述转子与整流子组件、 电刷组件分隔在两个不同的空间中。 在附图 所提供的实施例中, 所述轴承包括第一轴承、 第二轴承; 当然, 所述轴承还可以是设置其 他位置用于支撑转轴的轴承。  a brushed motor comprising a stator, a rotating shaft and a rotor fixed on the rotating shaft, wherein the rotating shaft is supported by a bearing, the rotating shaft is provided with a commutator assembly, and the corresponding brush assembly comprises a spacer, the spacer Located between the rotor and the commutator assembly, the rotor is separated from the commutator assembly and the brush assembly in two different spaces. In the embodiment provided in the drawings, the bearing includes a first bearing, a second bearing; of course, the bearing may also be a bearing that is provided at other positions for supporting the rotating shaft.
混凝土振捣棒, 包括棒体, 设置在棒体内的振动系统、 为所述振动系统提供动力的电 动机系统, 与所述棒体相连的尾管系统, 所述电动机系统釆用权利 1 所述的电动机; 所述 尾管系统内有管道型空腔; 所述整流子组件、 电刷组件所在的空间与所述尾管系统中的管 道型空腔连通。  a concrete vibrating bar comprising a rod body, a vibration system disposed within the rod body, a motor system for powering the vibration system, a tail pipe system coupled to the rod body, the motor system using the right An electric motor; a duct type cavity in the tail pipe system; a space in which the commutator assembly and the brush assembly are located communicates with a duct type cavity in the tail pipe system.
下面以举例的方式给出了具体应用和实现的实例:  An example of a specific application and implementation is given below by way of example:
如图 1所示, 混凝土振捣棒包括棒体 5 , 以及与棒体 5连接的尾管系统 6。 棒体 5由外壳 52及依次设置在其内的振动系统 1、 为振动系统 1提供动力的电动机系 统 2、 电动机系统 1上向其传输电能的整流子组件 32与电刷组件 3、 以及空气循环系统 4 中的部分部件构成。 具体地: As shown in FIG. 1, the concrete vibrating bar includes a rod 5 and a tail pipe system 6 connected to the rod 5. The rod 5 is composed of a casing 52 and a vibration system 1 disposed therein in sequence, a motor system 2 for powering the vibration system 1, a commutator assembly 32 and a brush assembly 3 for transmitting electrical energy to the motor system 1, and an air circulation. Part of the system 4 is composed. specifically:
棒体 5的外壳 52前端端部处为振动头 51 , 振动头 51即是棒体 5的前端封闭部件, 也 是棒体 5振动工作过程中振幅最大的部位, 是对混凝土施加激振力最强的部位, 因此其应 该具有较高的强度, 以实现耐冲击和耐磨损。 同时, 通常为了增加棒体 5的整体质量, 可 以根据需要釆用不同的配重。 振动头 51可釆用任何公知的技术与外壳 52连接。 外壳 52后 端端部为与尾管系统 6的第一连接器 61进行机械连接的连接部。 在实际应用中, 外壳 52 和振动头 51均釆用钢质部件, 因此可釆用螺紋连接 (并可以通过密封垫圏进行防水密封), 以便于组装和拆卸, 当然, 如果工艺允许, 可将二者制造为一个整体部件, 提高其机械强 度、 密封效果, 并减少部件数量; 相应地, 可以将外壳 52后端为与第一连接器 61连接的 连接部釆用任何公知技术实现,如釆用螺紋、卡隼或其他能够实现密封连接的连接结构(并 可以通过密封垫圏进行防水密封) , 甚至是适应于进行焊接的结构、 粘接的结构等。  The front end of the outer casing 52 of the rod 5 is a vibrating head 51. The vibrating head 51 is the front end closing member of the rod 5, and is also the portion with the largest amplitude during the vibrating operation of the rod 5, and is the strongest for applying vibration to the concrete. The part, so it should have a high strength to achieve impact resistance and wear resistance. At the same time, in order to increase the overall quality of the rod 5, different weights can be used as needed. The vibrating head 51 can be coupled to the housing 52 by any known technique. The rear end portion of the outer casing 52 is a connection portion that mechanically connects with the first connector 61 of the tail pipe system 6. In practical applications, both the outer casing 52 and the vibrating head 51 are made of steel, so that they can be screwed (and can be waterproof sealed by a gasket) for assembly and disassembly, of course, if the process permits, The two are manufactured as one integral part, which improves the mechanical strength, the sealing effect, and the number of parts; accordingly, the rear end of the outer casing 52 can be connected to the first connector 61 by any known technique, such as 釆Threads, cassettes or other joints that enable a sealed connection (and can be waterproof sealed by a gasket), even structures suitable for welding, bonded structures, and the like.
在外壳 52内部, 振动系统 1为单承重轴承的 "挑" 型结构, 其釆用一组承重轴承来支 撑在其两侧分别固定有偏心部件的振动回转轴——即一组承重轴承 "挑" 起一对偏心部件, 并将其产生的离心力传递给棒体 5的外壳 52。 由于现有轴承制造技术的限制, 以及振动所 产生的激振力大, 单个承重轴承的强度不足, 实际使用时釆用多个承重轴承组合构成轴承 组件来实现, 在本申请的实施例中釆用的是 3个承重轴承构成的承重轴承组(即第二轴承 14 )来实现, 当然, 还可以根据需要, 釆用其他数量的承重轴承来实现。 图 1提供的实施 例中, 振动系统 1的具体结构为, 与转轴 23机械连接的振动回转轴 13由三个承重轴承构 成的第二轴承 14支撑, 第二轴承 14固定在外壳 52内壁, 转轴 23、 振动回转轴 13旋转轴 线在一条直线上; 在第二轴承 14的外侧 (靠近棒体 5前端一侧) 的振动回转轴 13上通过 偏心块紧固螺栓 12固定连接有第一偏心块 11 , 在第二轴承 14的内侧 (靠近电动机系统 2 一侧) 的振动回转轴 13上通过偏心块紧固螺栓 11固定连接有第二偏心块 15 , 两个偏心块 11、 15位于振动回转轴 13旋转轴线的同一侧, 并且最好能使得二者的质心连线与振动回转 轴 13旋转轴线处于同一平面内; 进一步地, 所述两个偏心块 11、 15旋转时所产生的离心 力相对于第二轴承 14的力矩相同或接近。 进一步地, 所述的电动机系统 1的转子质心偏离 转轴 23的旋转轴线, 构成偏心转子 (优选地, 转子质心与偏心块质心位于旋转轴线同侧, 并最好位于偏心块质心与振动回转轴 13旋转轴线确定的平面内) , 所述偏心转子构成一偏 心部件, 将电动机系统 2和振动系统 1予以有效整合, 在旋转时产生离心力, 以增强振动 系统 1产生的激振力, 可以减小甚至取消第二偏心块 15 , 从而减少部件和对棒体 5内空间 的占用, 在不减小激振力的前提下实现对棒体 5中有效空间的合理利用, 或者根据设计需 要而能够使得棒体 5长度可以被缩减, 满足不同的应用需求, 其具体实现的相关技术方案 在后文另行详细说明。 为了增大偏心质量, 还可以在保证强度的情况下将振动回转轴 13也 是具有偏心结构的偏心部件, 例如釆用将振动回转轴 13部分或全部制成半圆柱形, 图 1中 釆用的是将第二轴承 14的外侧的振动回转轴 13制成半圆柱形。 虽然在图 1提供的实施例 中振动系统 1釆用上述 "挑" 型结构, 但事实上, 其还可以是后文中提供的其他 "挑" 型 结构, 还可以釆用传统的 "抬" 型结构 (原理如图 7所示) 。 当然所述的振动系统 1还可 以釆用现有的其他激振方式实现。 Inside the outer casing 52, the vibrating system 1 is a "pick" type structure of a single load bearing, and a set of load bearing is used to support a vibrating rotary shaft to which an eccentric member is fixed on both sides thereof, that is, a set of load bearing bearings. "A pair of eccentric members are actuated and the centrifugal force generated thereby is transmitted to the outer casing 52 of the rod 5. Due to the limitation of the existing bearing manufacturing technology and the large exciting force generated by the vibration, the strength of the single bearing bearing is insufficient, and in actual use, a plurality of bearing bearing assemblies are used to form the bearing assembly, which is implemented in the embodiment of the present application. It is realized by a load bearing group (ie, a second bearing 14) composed of three load-bearing bearings. Of course, it can also be realized by using other numbers of load-bearing bearings as needed. In the embodiment provided in Fig. 1, the vibration system 1 is specifically constructed such that the vibrating rotary shaft 13 mechanically coupled to the rotating shaft 23 is supported by a second bearing 14 composed of three load bearing members, and the second bearing 14 is fixed to the inner wall of the outer casing 52, and the rotating shaft 23, the axis of rotation of the vibrating rotary shaft 13 is in a straight line; the first eccentric block 11 is fixedly connected to the vibrating rotary shaft 13 on the outer side of the second bearing 14 (near the front end side of the rod body 5) by the eccentric block fastening bolt 12. A second eccentric block 15 is fixedly connected to the vibrating rotary shaft 13 on the inner side of the second bearing 14 (on the side close to the motor system 2) via the eccentric block fastening bolt 11, and the two eccentric blocks 11, 15 are located on the vibrating rotary shaft 13 The same side of the axis of rotation, and preferably such that the centroid connection between the two is in the same plane as the axis of rotation of the vibrating rotary shaft 13; further, the centrifugal force generated when the two eccentric blocks 11, 15 rotate relative to the first The torque of the two bearings 14 is the same or close. Further, the rotor center of the motor system 1 is offset from the rotation axis of the rotating shaft 23 to constitute an eccentric rotor (preferably, the centroid of the rotor and the centroid of the eccentric mass are on the same side of the rotation axis, and preferably located at the centroid of the eccentric mass and the vibration rotary shaft 13 The eccentric rotor constitutes an eccentric component, and the motor system 2 and the vibration system 1 are effectively integrated, and centrifugal force is generated during rotation to enhance the exciting force generated by the vibration system 1, thereby reducing or even The second eccentric block 15 is eliminated, thereby reducing the occupation of the components and the space inside the rod 5, realizing the rational use of the effective space in the rod 5 without reducing the exciting force, or enabling the rod according to design requirements. The length of the body 5 can be reduced to meet different application requirements, and the related technical solutions for the specific implementation will be described in detail later. In order to increase the eccentric mass, the vibrating rotary shaft 13 can also be an eccentric member having an eccentric structure with a guaranteed strength, for example, a part or all of the vibrating rotary shaft 13 is made into a semi-cylindrical shape, which is used in FIG. The vibration rotary shaft 13 on the outer side of the second bearing 14 is formed into a semi-cylindrical shape. Although the embodiment provided in Figure 1 The medium vibration system 1 uses the above-mentioned "pick" type structure, but in fact, it can also be other "pick" type structures provided later, and can also use the traditional "lift" type structure (the principle is as shown in Fig. 7). ). Of course, the vibration system 1 described above can also be implemented by other existing excitation methods.
电动机系统 1釆用有刷电动机, 其由定子 11、 转轴 23及固定在转轴 23上的转子 21、 整流子组件 32、 电刷组件 3等组成。 所述转子 21由转子铁芯及绕在转子铁芯上的电枢绕组 (转子绕组)构成, 为了减少涡流, 转子铁芯由多片彼此绝缘的硅钢片叠压构成, 铁芯上 有供电枢绕组置放的绕组槽, 所述整流子组件 32的各个整流子片分别与各个电枢绕组进行 电连接, 以通过整流子组件 32向电枢绕组供电。 所述转轴 23被设置在所述棒体 5前端的 第二轴承 14 (该轴承即是电动机系统 1转轴 23的支撑轴承, 又是振动系统 1振动回转轴 13的支撑轴承, 二者合一, 简化结构, 减小对棒体有限空间的占用) 、 后端的第一轴承 25 所支撑, 所述转轴 23上的整流子组件 32、 以及电刷组件 3 , 位于第一轴承 25外侧(棒体 5 末端一侧) 的空间中, 即第一轴承 25位于转子 21与整流子组件 32、 电刷组件 3之间。 图 1中整流子组件 32位于转轴 23后端, 相应位置对应设置电刷组件 3 , 电刷组件 3固定在外 壳 52的内壁。 电刷组件 3包括一由绝缘性的支持体 31、 固定在支持体 31上的刷握 33、 放 置在刷握 33中的电刷 34。 支持体 31为具有一定刚形变能力的硬质材料制作, 一般使用厚 印刷电路板, 以固定刷握 33 , 同时作为电刷组件 3整体与其他部件(如本发明中的外壳 52 ) 进行固定连接, 刷握 33是盛装并保持电刷 34位置的机械导槽, 一般也是电刷 34与外电路 连接的通路(也有将供电电缆直接连接在电刷 34上) , 其保证电刷 34在其内能够沿整流 子组件 32的径向自由移动,并能与电刷 34保持较小的接触电阻, 因此其是电刷 34的支持、 定位和供电部件; 供电电缆连接到刷握 33上, 电刷 34—般由弹簧等弹性部件施加压力, 与整流子组件 32滑动接触, 实现向整流子组件 32供电。 电刷 34—般使用碳刷。 由于电刷 组件 3外部一般无绝缘层, 因此确保电刷组件 3与外壳 52及其他部件的绝缘, 在外壳 52 内壁安装电刷组件 3的位置设置绝缘层, 一般可以通过铺设绝缘纸并浸绝缘漆即可。  The motor system 1 is a brush motor, which is composed of a stator 11, a rotating shaft 23, a rotor 21 fixed to the rotating shaft 23, a commutator unit 32, a brush assembly 3, and the like. The rotor 21 is composed of a rotor core and an armature winding (rotor winding) wound around the rotor core. To reduce eddy current, the rotor core is composed of a plurality of silicon steel sheets insulated from each other, and the core has a power supply pivot. The winding slots in which the windings are placed, the respective commutator segments of the commutator assembly 32 are electrically coupled to respective armature windings to supply power to the armature windings via the commutator assembly 32. The rotating shaft 23 is disposed at a front end of the rod body 5 (the bearing is a supporting bearing of the rotating shaft 23 of the motor system 1 and a supporting bearing for vibrating the rotating shaft 13 of the vibration system 1 , and the two are combined, The structure is simplified, the occupation of the limited space of the rod is reduced, the first bearing 25 at the rear end is supported, the commutator assembly 32 on the rotating shaft 23, and the brush assembly 3 are located outside the first bearing 25 (the rod 5) In the space of the end side, that is, the first bearing 25 is located between the rotor 21 and the commutator assembly 32 and the brush assembly 3. In Fig. 1, the commutator sub-assembly 32 is located at the rear end of the rotating shaft 23, and the corresponding position is corresponding to the brush assembly 3, and the brush assembly 3 is fixed to the inner wall of the outer casing 52. The brush assembly 3 includes an insulative support 31, a brush holder 33 fixed to the support 31, and a brush 34 placed in the holder 33. The support body 31 is made of a hard material having a certain rigidity, and a thick printed circuit board is generally used to fix the brush holder 33, and at the same time, as a whole of the brush assembly 3, it is fixedly connected with other components (such as the casing 52 in the present invention). The brush holder 33 is a mechanical guide groove for holding and holding the position of the brush 34, and is generally also a passage for the brush 34 to be connected to the external circuit (the power supply cable is also directly connected to the brush 34), which ensures that the brush 34 is therein. It is free to move along the radial direction of the commutator assembly 32 and can maintain a small contact resistance with the brush 34, so it is a support, positioning and power supply component of the brush 34; the power supply cable is connected to the brush holder 33, the brush 34 is generally applied with pressure by an elastic member such as a spring, and is in sliding contact with the commutator assembly 32 to supply power to the commutator subassembly 32. Brush 34 generally uses a carbon brush. Since the outside of the brush assembly 3 generally has no insulating layer, the insulation of the brush assembly 3 and the outer casing 52 and other components is ensured, and an insulating layer is disposed at a position where the brush assembly 3 is mounted on the inner wall of the outer casing 52, and generally can be insulated by laying insulating paper. Paint can be.
通过上述技术方案, 在无需增加额外部件的情况下, 将整流子组件 32、 电刷组件 3移 到转子 21工作空间以外, 有助于将电刷 34和整流子组件 32间产生电火花导致的高温气体 和废气能够被导出散热, 电刷 34磨损产生粉末也能够得以排放 (通过连接棒体 5的尾管系 统 6中的空间散热或排放, 如果是作为普通有刷电动机或其他类型的有刷电动机也便于进 行相应的散热或排气处理) 。 此时第一轴承 25作为隔离件将电刷 34、 整流子组件 32与转 子 21、 定子 22隔离而处于不同的物理空间, 不会因电刷 34、 整流子组件 32的高温和电火 花灼坏转子 21、 定子 22及其绝缘保护层, 电刷粉尘也不会影响电动机系统的工作性能。 通 过这种结构有效拓展了棒体 5内电动机系统 1安装空间的限制, 电刷组件 3在第一轴承 15 外部有足够宽阔的空间进行安装, 也便于对该空间进行有效的绝缘处理。 也便于通过外界 或连通的其他空间为电刷 34和整流子组件 32工作过程中在工作面形成氧化膜而提供相应 的氧化环境(氧气和湿度) ; 也为后续空气循环系统 4的使用奠定了基础; 通过此技术手 段缩短了转子两端支撑转轴 23的两轴承的间距, 减小了内部转轴 23的扰动, 尤其对于具 有偏心转子的电动机、 振动电动机的转轴抗扰动方面表现更为显著。 在安装、 维护和更换 电刷 34的过程中, 无需拆卸轴承、 转轴 23及转子 21等部件即可快捷地进行电刷组件 3中 有关部件的更换和相关电缆连接的处理, 提供工作效率。 有效地改善了有刷电动机的工作 性能和安装维护的便捷性, 确保了在混凝土振捣棒中的有刷电动机能够长时间正常工作, 为其相关技术指标的实现奠定了基础。 With the above technical solution, the commutator assembly 32 and the brush assembly 3 are moved outside the working space of the rotor 21 without adding additional components, which helps to cause sparking between the brush 34 and the commutator assembly 32. The high temperature gas and exhaust gas can be led to heat dissipation, and the brush 34 is worn to generate powder which can also be discharged (by heat dissipation or discharge through the space in the tail pipe system 6 of the connecting rod 5, if it is used as a general brush motor or other type of brush The motor is also easy to handle the heat or exhaust.) At this time, the first bearing 25 serves as a spacer to isolate the brush 34 and the commutator assembly 32 from the rotor 21 and the stator 22 in different physical spaces without being burnt by the high temperature and electric spark of the brush 34 and the commutator assembly 32. The rotor 21, the stator 22 and its insulating protective layer, the brush dust also does not affect the working performance of the motor system. By this structure, the limitation of the installation space of the motor system 1 in the rod 5 is effectively expanded, and the brush assembly 3 has a sufficiently wide space outside the first bearing 15 for installation, and also facilitates effective insulation treatment of the space. It is also convenient to provide a corresponding oxidizing environment (oxygen and humidity) for forming an oxide film on the working surface during operation of the brush 34 and the commutator assembly 32 through the outside or other spaces connected; and also for the use of the subsequent air circulation system 4 By this technical means, the distance between the two bearings supporting the rotating shaft 23 at both ends of the rotor is shortened, and the disturbance of the internal rotating shaft 23 is reduced, especially for the anti-disturbance of the rotating shaft of the motor with the eccentric rotor and the vibration motor. During installation, maintenance and replacement In the process of the brush 34, the replacement of the relevant components in the brush assembly 3 and the related cable connection can be quickly performed without disassembling the components such as the bearing, the rotating shaft 23 and the rotor 21, thereby providing work efficiency. The utility model effectively improves the working performance of the brushed motor and the convenience of installation and maintenance, and ensures that the brushed motor in the concrete vibrating rod can work normally for a long time, and lays a foundation for the realization of related technical indexes.
为了确保整流子组件 32与转子 21上的电枢绕组进行电连接, 图 4提供了第一轴承套 To ensure that the commutator subassembly 32 is electrically connected to the armature windings on the rotor 21, Figure 4 provides the first bearing sleeve.
24的结构示意图, 其包括沿中心轴线的转轴孔 230 , 转轴 23穿过所述转轴孔 230 , 将第一 轴承套 24套接在转轴 23上, 在第一轴承套 24外壁平行于中心轴线上开设有线槽 241 , 以 供整流子组件 32与转子上的电枢绕组的连接线穿过, 并避免装配的第一轴承 25对连接线 的损坏, 一般是直接将构成电枢绕组的漆包线直接穿过所述线槽 241连接到整流子组件 32 上, 所述线槽的数量根据电动机的设计进行匹配设计, 一般情况对称设计 4个即可完全满 足要求; 第一轴承 15套接在转轴 23外壁。 通过所述第一轴承套 14方便地实现了第一轴承 25与转轴 23的连接, 也确保了整流子组件 32与电枢绕组的可靠电连接。 24 is a schematic structural view of the shaft, including a shaft hole 230 along the central axis, through which the shaft 23 passes, and the first bearing sleeve 24 is sleeved on the shaft 23, and the outer wall of the first bearing sleeve 24 is parallel to the central axis. A wire slot 241 is opened for the connection of the commutator subassembly 32 to the armature winding on the rotor, and the damage of the assembled first bearing 25 to the connecting line is avoided, and the enameled wire constituting the armature winding is directly directly worn. The first slot 15 is sleeved on the outer wall of the rotating shaft 23, and the number of the slots is matched according to the design of the motor. Generally, four symmetrical designs can fully satisfy the requirements; the first bearing 15 is sleeved on the outer wall of the rotating shaft 23. . The connection of the first bearing 25 to the shaft 23 is conveniently achieved by the first bearing sleeve 14, and a reliable electrical connection of the commutator assembly 32 to the armature winding is also ensured.
定子 22固定在外壳 52内壁, 对于有刷直流电动机, 所述定子 22可以釆用永磁体一一 永磁式定子, 或者由定子铁芯及绕在定子铁芯上的励磁绕组(定子绕组)构成一一绕组式 定子。  The stator 22 is fixed to the inner wall of the outer casing 52. For the brushed direct current motor, the stator 22 may be a permanent magnet stator or a permanent magnet stator, or may be composed of a stator core and a field winding (stator winding) wound around the stator core. One winding stator.
所述永磁式定子可以釆用圆筒型或瓦块型永磁体以粘接等方式固定在外壳 52的内壁构 成, 当然, 也可以釆用在外壳 52内壁开出定子槽来固定永磁体, 或者通过支架等将永磁体 固定在外壳 52内壁。 所述的定子可以由多块永磁体组合构成。  The permanent magnet type stator may be fixed to the inner wall of the outer casing 52 by means of bonding or the like by a cylindrical or tile type permanent magnet. Of course, the stator groove may be opened on the inner wall of the outer casing 52 to fix the permanent magnet. Alternatively, the permanent magnet is fixed to the inner wall of the outer casing 52 by a bracket or the like. The stator may be composed of a plurality of permanent magnet combinations.
作为绕组式定子的技术方案, 所述定子铁芯直接由钢质外壳 52的一部分构成, 通过在 外壳 52内部布置绕组槽, 并将定子绕组绕置在所述绕组槽中构成定子, 这种技术方案的优 势在于定子 22与外壳 52是一个密不可分的整体, 工作稳定性强, 不易损坏, 但是不便于 实施。 作为所述定子 22实现的另一技术方案, 将所述绕组式定子作为一个独立部件固定在 外壳 52的内壁上。 作为该技术方案的一种实现方式, 所述定子铁芯釆用在圆弧面钢板的上 布置绕组槽, 将定子绕组绕置在绕组槽中。 作为其另一种实现方式, 釆用在外径与外壳 52 的内径满足间歇配合(事实上过盈配合方式也可) 、 内径符合定子设计要求的钢管 (也可 是铁管) , 在钢管外壁 (和 /或内壁)铣出一个完整定子所需要的全部绕组槽以置放对应的 定子绕组, 构成定子; 在不同绕组槽之间开出贯通所述钢管内外壁的槽, 但是所槽在纵向 上不贯通整个定子, 即在相邻的绕组槽之间, 留有少量的钢管不被所述槽贯通形成定子各 个部分(电磁磁极) 的磁极连接部, 是一个电动机的定子构成一个相互连接的整体; 一般 地可在构成定子的的钢管两端、或者两端及中间各留一 1 ~ 8隱宽的钢管壁构成磁极连接部。 釆用这个技术方案形成的定子可以方便地整体一次性装入外壳中并进行固定, 虽然有磁极 连接部的存在, 但是由于其很细小, 对定子各个部分(电磁磁极) 的磁通损耗小, 不会对 整个电动机性能构成影响, 而且, 由于存在所述的磁极连接部, 整个定子是一个固定的整 体, 振捣棒工作过程中及碰撞中, 都不会对定子结构构成破坏, 增强了整个振捣棒的性能 的稳定性和可靠性, 而且可以减小定子 22的径向厚度, 从而减小对棒体内空间的占用。 当 然,也可以釆用不具有导磁性的材料来连接定子的各个部分(即代替定子各个部分间的槽), 也可使得定子构成一个整体, 从性能角度这是最理想的设计方案, 但是这会明显增加工艺 难度和成本方面, 而对应电动机性能的改善并不显著, 因此从成本角度并不优选。 作为规 模化的应用, 最好直接通过模具制成上述结构的定子铁芯。 所述定子绕组与转子绕组可以 釆用并励式、 串励式和复励式连接, 如果条件允许也可釆用他励式, 但是作为混凝土振捣 棒的优选方案釆用并励式、 串励式。 As a technical solution of the winding stator, the stator core is directly constituted by a part of the steel casing 52, and a stator is arranged by winding a stator winding inside the casing 52, and the stator winding is formed in the winding groove. The advantage of the solution is that the stator 22 and the outer casing 52 are an inseparable whole body, which has strong working stability and is not easily damaged, but is not convenient to implement. As another technical solution realized by the stator 22, the winding stator is fixed as a separate member on the inner wall of the outer casing 52. As an implementation of the technical solution, the stator core is disposed on the arc-shaped steel plate to arrange a winding slot, and the stator winding is wound in the winding slot. As another implementation manner, the outer diameter and the inner diameter of the outer casing 52 satisfy the intermittent fit (in fact, the interference fit can also be used), and the inner diameter conforms to the design requirements of the stator (or iron pipe), on the outer wall of the steel pipe (and / or the inner wall) mills all the winding slots required for a complete stator to place the corresponding stator windings to form the stator; a slot is formed between the different winding slots through the inner and outer walls of the steel tube, but the slots are not longitudinally Through the entire stator, that is, between adjacent winding grooves, a small amount of steel pipe is not penetrated by the groove to form a magnetic pole connecting portion of each part of the stator (electromagnetic magnetic pole), and the stator of one electric motor constitutes an interconnected whole; Generally, a magnetic pole connecting portion may be formed at both ends of the steel pipe constituting the stator, or at both ends and in the middle, with a steel pipe wall of 1 to 8 hidden width. The stator formed by this technical solution can be conveniently placed into the outer casing and fixed in one piece. Although there is a magnetic pole connection portion, the magnetic flux loss to each part of the stator (electromagnetic magnetic pole) is small due to its small size. It does not affect the performance of the whole motor. Moreover, due to the existence of the magnetic pole connecting portion, the whole stator is a fixed whole. During the working process and during the collision of the vibrating rod, no damage will be caused to the stator structure, and the whole is enhanced. The stability and reliability of the performance of the vibrating bar can also reduce the radial thickness of the stator 22, thereby reducing the occupation of the space inside the bar. Of course, it is also possible to use materials that are not magnetically conductive to connect the various parts of the stator (ie, instead of the slots between the various parts of the stator), It is also possible to make the stator integral, which is the most ideal design from the viewpoint of performance, but this will significantly increase the process difficulty and cost, and the improvement of the performance of the corresponding motor is not significant, and thus is not preferable from the viewpoint of cost. As a scaled application, it is preferable to form the stator core of the above structure directly through a mold. The stator winding and the rotor winding may be connected by a shunt type, a series excitation type and a compound excitation type. If the conditions permit, the other type may be used, but the preferred method of the concrete vibrating rod is a shunt type and a series excitation type.
对于有刷交流电动机, 即串激式交流电动机, 其定子 22可以釆用上述有刷直流电动机 中的绕组式定子, 并且, 定子绕组与转子绕组釆用串联结构 (类似于前述的串励式) , 即 定子绕组与转子绕组通过电刷 34、 整流子组件 32构成串联回路, 定子绕组与转子绕组中的 电流相位同步变化, 由于普通钢或铁的剩磁高、 还会形成涡流, 从而损耗电能, 虽然上述 有刷直流电动机的定子结构可实现串激式交流电动机的工作, 但是能量转化率低, 降低电 动机的功率, 因此, 定子铁芯应该釆用类似于转子铁芯, 用彼此绝缘的硅钢片叠压而成。 因此釆用串激式交流电动机会增加工艺复杂度和成本, 同时由于定子铁芯釆用叠压的硅钢 片, 在相同功率的情况下, 也会导致棒体 5尺寸的增加。 因此, 作为本发明, 优选釆用有 刷直 u电动机。  For a brushed AC motor, that is, a series AC motor, the stator 22 of the above-described brushed DC motor can be used for the stator 22, and the stator winding and the rotor winding are connected in series (similar to the series-excited type described above). That is, the stator winding and the rotor winding form a series circuit through the brush 34 and the commutator assembly 32, and the phase of the current in the stator winding and the rotor winding changes synchronously. Since the residual magnetism of the ordinary steel or iron is high, eddy current is formed, thereby losing electric energy. Although the stator structure of the brushed DC motor described above can realize the operation of the series-excited AC motor, the energy conversion rate is low, and the power of the motor is reduced. Therefore, the stator core should use a silicon steel sheet similar to the rotor core and insulated from each other. Stacked. Therefore, the use of a series-excited AC motor increases the complexity and cost of the process. At the same time, due to the use of laminated silicon steel sheets in the stator core, the size of the rod 5 is increased at the same power. Therefore, as the present invention, it is preferable to use a brushed straight u motor.
在实际具体应用中, 为了简化部件和便于安装维护, 同时也为增加强度, 电动机的转 轴 23与振动回转轴 13由同一根转轴构成的整体。 电动机系统 1工作时, 转子 21和定子 22 部分产生的热量通过外壳 52通过外部湿冷的混凝土散热。 在电动机系统 1的转速设计上, 可以釆用现有的成熟技术, 将上述有刷电动机的转速设计满足 11000-12000rpm, 甚至更高。  In practical applications, in order to simplify the components and facilitate installation and maintenance, and also to increase the strength, the rotating shaft 23 of the motor and the vibrating rotating shaft 13 are integrally formed by the same rotating shaft. When the motor system 1 is in operation, heat generated by the rotor 21 and the stator 22 is dissipated through the outer casing 52 through the external wet-cold concrete. In the design of the rotational speed of the motor system 1, the existing mature technology can be used, and the rotational speed of the brush motor described above can be designed to meet the requirements of 11000-12000 rpm or even higher.
尾管系统 6主要由软管 63、 将软管 63与棒体 5的外壳 52密封连接的第一连接器 61、 软管 63末段的端盖 64组成, 所述的连接方式根据不同的连接材质, 釆用任何公知的、 与 之相适应的连接方式。 在图 1所提供的实施例中第一连接器 61与外壳 52釆用螺紋密封连 接, 在振捣棒的使用过程中, 施工人员手持软管来控制棒体插入、 提出以及在混凝土中的 位置移动和状态变换, 软管 63在满足一定的弯曲柔性时, 还必需具备较高的强度。 为了确 保软管 63与第一连接器 61连接的可靠性, 在第一连接器 61上与紧固软管 63的连接部有 用于增大连接摩擦力和增强连接密封效果的环形凹槽, 在该连接部软管 63外安装有软管紧 固件 62对软管 63进行紧固, 增强连接强度和密封效果。 在软管 63、 第一连接器 61内部形 成连通的管道型空腔, 为电动机系统 2供电的电缆(为简化附图, 在图 1中没有绘出)从 端盖 64穿入并通过该管道型空腔连接到电动机系统 2上提供了便宜, 同时也可以保护电缆 不被损坏; 另外, 该管道型空腔中充满空气或其他含有氧气及水蒸气(目的在于增加气体 的湿度) 的气体, 从而形成有利于所述整流子组件、 电刷组件工作时形成氧化膜的氧化环 境, 与整流子组件 32和电刷组件 3所处的空间直接连通, 为其提供散热、 排尘通道和满足 其氧化膜形成的空气环境, 上述过程可以通过自然对流的方式实现。 从而更加有效确保电 动机系统 2在封闭的棒体 5中的正常、 有效工作。 进一步地, 在该尾管系统 6中, 还可以 设置用于控制电动机系统 2开启和关闭的控制系统(为简化附图, 在图 1中没有绘出) 。 所述的端盖 64可以是用于密封软管 63的密封部件, 也可以是具有防水进入但是可以保证 空气进出尾管系统 6中管道型空腔的部件。 当然所述的尾管系统 6也可以不釆用上述带有软件 63的技术方案, 而釆用硬质直管, 但是这种技术方案的尾管系统 6长度会受到一定的现在, 而且使用和迁移略显不变。 The tail pipe system 6 is mainly composed of a hose 63, a first connector 61 for sealingly connecting the hose 63 with the outer casing 52 of the rod 5, and an end cover 64 of the end portion of the hose 63, which are connected according to different connections. Material, use any well-known, suitable connection. In the embodiment provided in Figure 1, the first connector 61 is threadedly sealed to the outer casing 52. During use of the vibrating bar, the constructor holds the hose to control the insertion, presentation, and placement of the bar in the concrete. Movement and state change, the hose 63 must also have a high strength when it meets certain bending flexibility. In order to ensure the reliability of the connection of the hose 63 with the first connector 61, the connection portion of the first connector 61 with the fastening hose 63 has an annular groove for increasing the connection friction and enhancing the connection sealing effect. A hose fastener 62 is attached to the outside of the connecting portion hose 63 to fasten the hose 63 to enhance the joint strength and sealing effect. A communicating duct type cavity is formed inside the hose 63, the first connector 61, and a cable for powering the motor system 2 (not shown in FIG. 1 for simplicity of the drawing) penetrates through the end cap 64 and passes through the duct The cavity is connected to the motor system 2 to provide an inexpensive, and also protects the cable from damage; in addition, the duct cavity is filled with air or other gas containing oxygen and water vapor (in order to increase the humidity of the gas), Thereby forming an oxidizing environment which is favorable for forming an oxide film during operation of the commutator assembly and the brush assembly, and directly communicating with the space where the commutator assembly 32 and the brush assembly 3 are located, providing heat dissipation, dust exhaust passage and satisfying the same The air environment formed by the oxide film can be achieved by natural convection. Thereby, the normal and efficient operation of the motor system 2 in the closed rod 5 is more effectively ensured. Further, in the tail pipe system 6, a control system for controlling the opening and closing of the motor system 2 (for simplicity of the drawing, not shown in Fig. 1) may also be provided. The end cap 64 may be a sealing member for sealing the hose 63, or may be a member having a waterproof entry but ensuring air in and out of the duct-type cavity in the tailpipe system 6. Of course, the tail pipe system 6 can also use the above-mentioned technical solution with the software 63, and use a rigid straight pipe, but the length of the tail pipe system 6 of this technical solution will be limited to the present, and the use and The migration is slightly unchanged.
为了进一步改善电动机系统 1的工作环境, 还包括一设置在棒体 5末端及尾管系统 6 中的空气循环系统 4 , 其包括空气强制对流部件、 对流风道、 空气循环及存储腔体, 以及空 气过滤部件等; 所述对流风道包括第一风道、 第二风道。 所述尾管系统 6中的管道型空腔 与整流子组件 32、 电刷组件 3所在的空间连通, 以实现空气循环系统 4与整流子组件 32、 电刷组件 3所在的空间对接。 所述尾管系统 6内的管道型空腔构成空气循环及存储腔体。  In order to further improve the working environment of the motor system 1, an air circulation system 4 disposed at the end of the rod 5 and the tail pipe system 6 includes an air forced convection component, a convection air passage, an air circulation and a storage cavity, and An air filter component or the like; the convection air passage includes a first air passage and a second air passage. The duct-type cavity in the tail pipe system 6 communicates with the space in which the commutator sub-assembly 32 and the brush assembly 3 are located, so that the air circulation system 4 interfaces with the space in which the commutator sub-assembly 32 and the brush assembly 3 are located. The ducted cavity in the tailpipe system 6 constitutes an air circulation and storage cavity.
在图 1提供的实施例中, 所述的空气循环系统 4包括, 设置在棒体 5末端之固定在转 轴 23后端端面用于对空气进行强制对流的风扇 42、 设置在风扇 42尾部的风道组件 44、 尾 管系统 6内部的管道型空腔中构成的回流通道 610及通过过滤件 48在其中分隔出的第二腔 体 47、 第三腔体 49 , 并在其中形成如图中箭头所示方向的气流运动; 所述第二腔体 47、 第 三腔体 49构成空气循环及存储腔体; 所述风扇 42作为空气强制对流部件。 具体地:  In the embodiment provided in FIG. 1, the air circulation system 4 includes a fan 42 disposed at the end of the rod body 5 and fixed to the rear end surface of the rotating shaft 23 for forced convection of air, and a wind disposed at the tail of the fan 42. The runner assembly 44, the return passage 610 formed in the duct-type cavity inside the tail pipe system 6, and the second cavity 47 and the third cavity 49 partitioned therein by the filter member 48, and forming an arrow therein as shown in the figure Airflow in the direction shown; the second cavity 47, the third cavity 49 constitutes an air circulation and storage cavity; the fan 42 acts as an air forced convection component. specifically:
风扇 42为轴流风扇, 通过风扇紧固螺栓 422固定在转轴 23后端端面, 并有转轴 13旋 转驱动并形成吹响电刷组件 3的气流; 由于在转轴 23后端设置有整流子组件 32 , 为便于绝 缘, 最好在转轴 23后端端面上设置有具有绝缘作用的绝缘垫 421 ; 为了便于电刷组件 3周 围的气流运动, 便于散热和粉尘排放, 在风扇 42、 整流子组件 32间有一间隙形成第一腔体 41 ; 风扇 42外侧与外壳 52之间的间隙形成的排气通道 43。 为了有助于排气通道 43中气流 的运动, 优选地, 风扇 42釆用带护圏 425的结构。 如图 1、 图 5所示, 风扇 42包括扇叶 424 ,位于风扇 42中部固定并带动扇叶 424旋转的连接件 423、设置在连接件 423中心的用 于安装风扇紧固螺栓 422的风扇紧固孔 4220 , 位于扇叶 424末端的护圏 425 , 通过这种结 构, 风扇 42旋转时, 风扇 42内部和外部 (护圏 425外侧) 的气流运动不会相互影响, 从 而在风扇 42内外形成相反的气流运动方向。  The fan 42 is an axial fan, and is fixed to the rear end surface of the rotating shaft 23 by a fan fastening bolt 422, and has a rotating shaft 13 rotationally driven to form an air flow that blows the brush assembly 3; since the commutator assembly 32 is disposed at the rear end of the rotating shaft 23. For the purpose of insulation, it is preferable to provide an insulating pad 421 having an insulating effect on the rear end surface of the rotating shaft 23; in order to facilitate airflow movement around the brush assembly 3, heat dissipation and dust emission are facilitated, between the fan 42 and the commutator assembly 32. There is a gap to form the first cavity 41; an exhaust passage 43 formed by a gap between the outside of the fan 42 and the outer casing 52. In order to facilitate the movement of the airflow in the exhaust passage 43, preferably, the fan 42 is constructed with a damper 425. As shown in FIG. 1 and FIG. 5, the fan 42 includes a blade 424, a connecting member 423 fixed in the middle of the fan 42 and driving the fan blade 424 to rotate, and a fan disposed at the center of the connecting member 423 for mounting the fan fastening bolt 422. The fixing hole 4220 is located at the end of the blade 424. By this structure, when the fan 42 rotates, the airflow movement inside and outside the fan 42 (outside the dam 425) does not affect each other, thereby forming an opposite inside and outside the fan 42. The direction of air movement.
在风扇 42后方紧连但不影响风扇 42旋转的风道组件 44 ,风道组件 44为空气的循环提 供运行通道, 其釆用图 6所示出的结构。 风道组件 44为一个漏斗状部件, 其分别将第一腔 体 41与第三腔体 49连通、 将第一腔体 41与第二腔体 47连通。 结合图 1、 图 6所示, 其包 括位于前端的漏斗形回流腔 441 , 设置在回流腔 441底部贯通风道组件 44与外侧连通的回 流管 442 ;开口设在风道组件 44前侧方并与位于风道组件 44后端的汇流管 444连通的集气 管 443; 回流管 442、 集气管 443交错设置在风道组件 44上, 从不同方向穿过风道组件 44 的壁但是彼此不连通, 实现利用风道组件 44在一个狹窄空间内进行不同运动方向气流的疏 导。 回流管 442、 集气管 443的数目根据气流量的大小、 气流的釆集范围按需设计, 图 6示 出的是交错设置的 4组回流管 442、 集气管 443。 同时, 对于一些另外的应用场景, 可以将 回流腔 441的形状、 集气管 443的开口位置进行适当调整, 如回流腔 441处于风道组件 44 前端面中心并贯通前端面中心, 而集气管 443的开口也分布于风道组件 44前端面, 即集气 管 443的开口与回流腔 441都在端面上;或者集气管 443的开口位于风道组件 44的侧面等。 在图 1提供的实施例中, 风道组件 44的回流腔 441正对风扇 42扇叶 424的工作面, 而集 气管 443的开口同风扇 42外侧与外壳 52之间的间隙形成的排气通道 43贯通, 在风道组件 44后侧面设置有阻隔件 45 , 其一方面是防止排气通道 43的气体泄露到风道组件 44后侧, 另一方面也是将风道组件 44固定在外壳 52内壁; 为了便于实现, 可以釆用将集气管 443 的开口内侧 (靠近风道组件 44中心侧)外切于护圏 425 (可以是外切护圏 425的外侧面, 也可是内侧面, 还可以是护圏 425上外侧面与内侧面之间的位置) , 这样可以有效避免扇 叶 424上的气流都来源于回流腔 441 , 而护圏 425外侧的气流都能进入集气管 443。 汇流管 444与排气管 46连接, 排气管 444穿过第二腔体 47及设置在尾管系统 6中的过滤件 48 , 进入第三腔体 49 ; 当然也可釆用将汇流管 444与排气管 46做成一个整体, 即汇流管 444延 长满足上述结构要求; 但是由于排气管 46—般会穿过尾管系统 6中软管 63的一部分, 而 软管 63在工作过程中会因对棒体 5的运动和控制发生弯曲, 因此, 如果尾管系统 6有需要 弯曲的软管 63 , 排气管 46也优选釆用软管。 在排气管 46、 风道组件 44与尾管系统 6中管 道型空腔(主要是第一连接器 61中的空腔) 间形成回流通道 610 , 回流通道 610与回流管 442连通。 所述的过滤件 48可以釆用海绵、 孔纸板等能够阻止粉尘通过并具有良好透气 性能的材料制作, 过滤件 48的位置可以灵活设置。 通常情况下第三腔体 49明显大于第二 腔体 47。 当然如果需要进一步缩短棒体 5的长度尺寸时, 还可把风道组件 44移到尾管系统 6中。 釆用上述风道组件 44有效地实现了在一个有限的空间内为相对复杂的空气循环对流 提供了可行的风道, 所述风道还可应用于其他领域实现各类流体的循环对流。 The air duct assembly 44, which is immediately behind the fan 42 but does not affect the rotation of the fan 42, provides an operating passage for the circulation of air, which uses the structure shown in FIG. The air duct assembly 44 is a funnel-shaped member that communicates the first cavity 41 with the third cavity 49, respectively, and communicates the first cavity 41 with the second cavity 47. As shown in FIG. 1 and FIG. 6, it includes a funnel-shaped return chamber 441 at the front end, and a return pipe 442 disposed at the bottom of the return chamber 441 through the air duct assembly 44 and communicating with the outside; the opening is disposed at the front side of the duct assembly 44 and A gas collection pipe 443 communicating with the manifold 444 at the rear end of the air duct assembly 44; a return pipe 442 and a gas collection pipe 443 are alternately disposed on the air duct assembly 44, passing through the walls of the air duct assembly 44 from different directions but not communicating with each other. The air duct assembly 44 is used to conduct airflow in different directions of motion in a narrow space. The number of the return pipe 442 and the gas collecting pipe 443 is designed as needed according to the magnitude of the gas flow rate and the collection range of the gas flow. FIG. 6 shows the four sets of the return pipe 442 and the gas collecting pipe 443 which are alternately arranged. At the same time, for some other application scenarios, the shape of the return chamber 441 and the opening position of the air collection tube 443 can be appropriately adjusted. For example, the return chamber 441 is at the center of the front end surface of the air duct assembly 44 and penetrates the center of the front end surface, and the air collection tube 443 The opening is also distributed on the front end surface of the duct assembly 44, that is, the opening of the manifold 443 and the return chamber 441 are both on the end surface; or the opening of the manifold 443 is located on the side of the duct assembly 44 or the like. In the embodiment provided in FIG. 1, the return chamber 441 of the duct assembly 44 faces the working surface of the fan 42 blade 424, and the opening of the manifold 443 forms an exhaust passage formed by the gap between the outside of the fan 42 and the outer casing 52. 43 through, in the duct assembly The rear side of the 44 is provided with a blocking member 45 which prevents the gas of the exhaust passage 43 from leaking to the rear side of the air duct assembly 44 on the one hand, and fixes the air duct assembly 44 to the inner wall of the outer casing 52 on the other hand; The inner side of the opening of the gas collecting pipe 443 (near the center side of the air duct assembly 44) is circumscribed to the shin guard 425 (may be the outer side surface of the outer shin guard 425, or the inner side surface, or the outer side surface of the shin guard 425 The position between the inner sides is such that the airflow on the fan blades 424 is effectively prevented from originating from the return chamber 441, and the airflow outside the dam 425 can enter the air collecting duct 443. The manifold 444 is connected to the exhaust pipe 46. The exhaust pipe 444 passes through the second cavity 47 and the filter member 48 disposed in the tail pipe system 6, and enters the third cavity 49. Of course, the manifold 444 can also be used. Formed integrally with the exhaust pipe 46, that is, the manifold 444 is extended to meet the above structural requirements; however, since the exhaust pipe 46 will generally pass through a portion of the hose 63 in the tail pipe system 6, the hose 63 is in operation The bending of the rod 5 is caused by the movement and control of the rod 5. Therefore, if the tail pipe system 6 has a hose 63 that needs to be bent, the exhaust pipe 46 is also preferably a hose. A return passage 610 is formed between the exhaust pipe 46, the duct assembly 44, and the duct type cavity (mainly the cavity in the first connector 61) in the tail pipe system 6, and the return passage 610 is in communication with the return pipe 442. The filter member 48 can be made of a sponge, a hole paperboard or the like which can prevent dust from passing through and has good gas permeability, and the position of the filter member 48 can be flexibly set. Normally the third cavity 49 is significantly larger than the second cavity 47. Of course, if it is desired to further shorten the length dimension of the rod 5, the duct assembly 44 can also be moved into the tailpipe system 6. The use of the above-described air duct assembly 44 effectively provides a viable air duct for relatively complex air circulation convection in a limited space, which can also be applied to other fields to achieve cyclic convection of various types of fluids.
工作时, 在风扇 42的强制对流作用下, 第一腔体 41中含粉尘、 废气和携带热量的空 气在风扇 42的作用下从风扇 42外侧的排气通道 43排到风扇 42后端的集气管 443 ,并经风 道组件 44中的汇流管 444、 与汇流管 444连接的排气管 46送到尾管系统 6中的第三腔体 49 , 由于风扇 42的作用, 在过滤件 48两侧形成压差, 第三腔体 49的冷空气经过过滤件 48 过滤掉粉尘等后进入第二腔体 47 , 并经过回流通道 610、 回流管 442、 回流腔 441进入风扇 42吹向电刷组件 3、 整流子组件 32所在的第一腔体 41。 通过这种方式, 强制性地对电刷组 件 3、 整流子组件 32所在的第一腔体 41中的含粉尘、 高温气体进行强制对流除尘、 散热, 并引入新的促进氧化膜形成所需要的具有相应湿度的含氧气体 (实际使用中为具有一定湿 度的空气) , 使之利于电动机系统 2的工作。  In operation, under the forced convection of the fan 42, the dust, exhaust gas and heat-carrying air in the first cavity 41 are discharged by the fan 42 from the exhaust passage 43 outside the fan 42 to the collecting pipe at the rear end of the fan 42. 443, and through the manifold 444 in the air duct assembly 44, the exhaust pipe 46 connected to the manifold 444 is sent to the third cavity 49 in the tail pipe system 6, due to the action of the fan 42, on both sides of the filter member 48 The pressure difference is formed, and the cold air of the third cavity 49 passes through the filter member 48 to filter out the dust and the like, and then enters the second cavity 47, and passes through the return channel 610, the return pipe 442, and the return cavity 441 to enter the fan 42 and blows toward the brush assembly 3. The first cavity 41 where the commutator subassembly 32 is located. In this way, forced dusting and heat dissipation of the dust-containing and high-temperature gas in the first cavity 41 where the brush assembly 3 and the commutator assembly 32 are located are forcibly, and a new film for promoting the formation of the oxide film is introduced. An oxygen-containing gas having a corresponding humidity (in actual use, air having a certain humidity) is advantageous for the operation of the motor system 2.
在该实施例中, 将所述整流子组件 32、 电刷组件 3所在的空间(包括第一腔体 41的空 间)与第三腔体 49连通的第一风道由排气通道 43、 集气管 443、 汇流管 444、 排气管 46构 成。 经风扇 42将所述第二腔体 47与所述整流子组件 32、 电刷组件 1所在的空间 (包括第 一腔体 41的空间)连通的第二风道由回流通道 610、 回流管 442、 回流腔 441等构成。  In this embodiment, the space in which the commutator assembly 32 and the brush assembly 3 are located (including the space of the first cavity 41) and the first air passage 49 are connected by the exhaust passage 43 and the set. The air pipe 443, the manifold 444, and the exhaust pipe 46 are formed. The second air passage 47 communicates with the commutator sub-assembly 32 and the space in which the brush assembly 1 is located (including the space of the first cavity 41) via the fan 42 through the return passage 610 and the return pipe 442. , a recirculation chamber 441, and the like.
当然, 所述空气循环系统 4除了可以应用于本发明的实施例中, 还可以独立应用于其 他类型的电动机系统或发电机系统, 还可直接或基于其思路略为调整后应用于其他设备或 领域, 以进行空气(或其他气体、 液体)循环、 过滤的应用环境中。 对于混凝土振捣棒以 外的其他应用, 所述的第三腔体 49可以是完全与开放的, 或者无需过滤件 48 , 分别将排气 管 46、 回流通道 610 (也可以釆用独立管道实现) 与外部空间或其他符合应用需求的空间 开放对接。 图 2提供了基于有刷电动机实现的混凝土振捣棒的第二实施例; 本实施例与图 1提供 实施例的不同点在于: 整流子组件 32、 电刷组件 3位于第一轴承 25和转子 21之间, 在所 述整流子组件 32、 电刷组件 3与转子 21之间设置有隔离件 251 ; 以及相适应地空气循环系 统 4的结构进行了调整。 具体包括: Of course, the air circulation system 4 can be applied to other types of motor systems or generator systems independently of the embodiments of the present invention, and can be applied to other devices or fields directly or based on its ideas. , to carry out air (or other gas, liquid) circulation, filtration in the application environment. For applications other than concrete vibrating bars, the third cavity 49 may be completely open or may not require a filter member 48, respectively, the exhaust pipe 46, the return passage 610 (may also be implemented by a separate pipe) Open to dock with external space or other space that meets your application needs. Figure 2 provides a second embodiment of a concrete vibrating bar implemented based on a brushed motor; this embodiment differs from the embodiment of Figure 1 in that: the commutator assembly 32, the brush assembly 3 are located in the first bearing 25 and the rotor Between 21, a spacer 251 is disposed between the commutator assembly 32, the brush assembly 3 and the rotor 21; and the structure of the air circulation system 4 is adapted accordingly. Specifically include:
隔离件 251釆用诸如金属、 聚合材料、 石棉等能够耐高温的材质制作成圆环形部件, 所述隔离件 251可以是一个独立部件, 固定在转轴 23上与转子 21同步旋转, 隔离件 251 能相对外壳 52及定子 22 自有旋转; 或将隔离件 251固定在外壳 52内壁, 转轴 23上、 转 子 21的旋转不对其产生影响。 为了增强隔离效果, 还可以釆用上述方案的结合, 用两个部 件构成隔离件 251 ,—个固定在外壳 52上, 一个固定在转轴 23上, 交错设置; 也或釆用隔 离件 251与相对于其旋转的部件釆用柔软的弹性接触, 如釆用耐高温材料制作的类似毛刷 形的部件等。 所述隔离件 251将整流子组件 32、 电刷组件 3与转子 21、 定子 22所处的空 间进行了分隔而处于两个不同的物理空间, 阻隔了电刷 34和整流子组件 32间产生电火花 导致的高温气体和废气对转子 21、 定子 22及其绝缘层的影响, 电刷粉尘也不会影响电动机 的工作性能。 电刷 34磨损产生粉末也能够有机会得以排放 (通过连接棒体 5的尾管系统 6 中的空间散热或排放, 如果是作为普通有刷电动机或其他类型的有刷电动机也便于进行相 应的散热或排气处理) 。 形成了与图 1所提供的技术方案相近的技术效果。  The spacer 251 is made of a material capable of withstanding high temperature, such as metal, a polymer material, or asbestos, and is formed into a circular ring member. The spacer 251 may be a separate member fixed to the rotating shaft 23 to rotate synchronously with the rotor 21, and the spacer 251. It can rotate with respect to the outer casing 52 and the stator 22; or the spacer 251 can be fixed to the inner wall of the outer casing 52, and the rotation of the rotor 21 on the rotating shaft 23 does not affect it. In order to enhance the isolation effect, it is also possible to use the combination of the above solutions to form the spacers 251 with two components, one fixed to the outer casing 52, one fixed to the rotating shaft 23, staggered; or the spacer 251 and the opposite The parts that are rotated are made of soft elastic contact, such as a brush-like part made of a high temperature resistant material. The spacer 251 separates the commutator assembly 32 and the brush assembly 3 from the space in which the rotor 21 and the stator 22 are located to be in two different physical spaces, and blocks the electricity generated between the brush 34 and the commutator assembly 32. The influence of the high temperature gas and exhaust gas caused by the spark on the rotor 21, the stator 22 and its insulating layer, the brush dust does not affect the working performance of the motor. The abrasion of the brush 34 to produce powder can also have the opportunity to be discharged (by heat dissipation or discharge through the space in the tail pipe system 6 of the connecting rod 5, if it is used as a conventional brush motor or other type of brushed motor, it is also convenient to dissipate heat. Or exhaust treatment). A technical effect similar to that of the technical solution provided in Fig. 1 is formed.
与之相适应地, 空气循环系统 4也进行了改变, 其包括空气强制对流部件、 对流风道、 空气循环及存储腔体, 以及空气过滤部件等; 所述对流风道包括第一风道、 第二风道。 整 个尾管系统 6中的管道型空腔构成第三腔体 49。 在隔离件 251与电刷组件 3之间设置一间 歇, 以有助于气流流动, 在电刷组件 3与处于转轴 23后端的第一轴承 25之间安装有风扇 42 , 风扇 42与电刷组件 3间有一间隙构成第一腔体 41 ; 在外壳 52内壁安装有过滤件 48 , 过滤件 48与第一轴承 25间形成第二腔体 414。 所述的风扇 42可以釆用轴流风扇或离心风 扇, 在图 2提供的实施例中是以轴流风扇为例进行的说明。 在转轴 23上有贯穿其径向的径 向回流通道 412 , 径向回流通道 412与风扇 42扇叶连接件壁上的开孔对应, 并使得回流通 道 412中的气流能够在风扇 42的强制对流作用下进入第一腔体 41 , 转轴 23后端有贯通端 面并延伸至径向回流通道 412并与其连通的轴向回流通道 413 , 径向回流通道 412、 轴向回 流通道 413将第一腔体 41、 第二腔体 414连通。在棒体 5内设置有连通第一腔体 41与第三 腔体 49的旁路排气通道 411 , 旁路排气通道 411在第三腔体 49有旁路排气孔 415 , 在第一 腔体 41及隔离件 251与电刷组件 3之间的间歇对应位置设置有旁路进气口 (图中绘出, 但 是未标注, 当然两个位置的旁路进气口并不是必需同时设置) 。 工作时, 转轴 23驱动风扇 42迫使第一腔体 41 (以及隔离件 251与电刷组件 3之间的间歇) 中电刷组件 3、 整流子组 件 32形成的含粉尘热气经旁路排气通道 411进入第三腔体 49 , 在负压作用下, 第三腔体 49中的空气经过滤件 48过滤掉粉尘进入第二腔体 414 , 并通过径向回流通道 412、 轴向回 流通道 413进入第一腔体 41以及隔离件 251与电刷组件 3之间的间歇, 实现图 1中箭头所 示的空气流动方向循环, 达到强制循环的目的。 该实施例中所述第二腔体 414、 第三腔体 49构成空气循环及存储腔体; 所述风扇 42作为空气强制对流部件。 将所述整流子组件 32、 电刷组件 3所在的空间 (包括第一腔体 41的空间) 与第三腔体 49连通的第一风道由旁路 排气通道 411构成。 经风扇 42将所述第二腔体 414与所述整流子组件 32、 电刷组件 3所在 的空间(包括第一腔体 41的空间)连通的第二风道由径向回流通道 412、轴向回流通道 41 3 等构成。 Correspondingly, the air circulation system 4 is also modified, including an air forced convection component, a convection air passage, an air circulation and a storage cavity, and an air filtering component, etc.; the convection air passage includes a first air passage, Second air duct. The duct-type cavity in the entire tail pipe system 6 constitutes a third cavity 49. An interval is provided between the spacer 251 and the brush assembly 3 to facilitate the flow of air. A fan 42 , a fan 42 and a brush assembly are mounted between the brush assembly 3 and the first bearing 25 at the rear end of the shaft 23 . 3 has a gap to form the first cavity 41; a filter member 48 is mounted on the inner wall of the outer casing 52, and a second cavity 414 is formed between the filter member 48 and the first bearing 25. The fan 42 may be an axial fan or a centrifugal fan. In the embodiment provided in FIG. 2, an axial fan is taken as an example. There is a radial return passage 412 extending through its radial direction on the shaft 23, the radial return passage 412 corresponding to the opening in the fan connector wall of the fan 42, and enabling the airflow in the return passage 412 to be forced convection in the fan 42. The first cavity 41 is inserted into the first cavity 41. The rear end of the rotating shaft 23 has an axial return passage 413 which penetrates the end surface and extends to and communicates with the radial return passage 412. The radial return passage 412 and the axial return passage 413 will be the first cavity. 41. The second cavity 414 is in communication. A bypass exhaust passage 411 connecting the first cavity 41 and the third cavity 49 is disposed in the rod body 5, and the bypass exhaust passage 411 has a bypass exhaust hole 415 in the third cavity 49, at the first The intermittent corresponding position between the cavity 41 and the spacer 251 and the brush assembly 3 is provided with a bypass air inlet (illustrated in the figure, but not labeled, of course, the bypass air inlets of the two positions are not necessarily set at the same time. ). In operation, the rotating shaft 23 drives the fan 42 to force the dust containing hot gas formed by the brush assembly 3 and the commutator assembly 32 in the first cavity 41 (and the gap between the spacer 251 and the brush assembly 3) through the bypass exhaust passage. The 411 enters the third cavity 49. Under the action of the negative pressure, the air in the third cavity 49 filters the dust through the filter member 48 into the second cavity 414, and enters through the radial return passage 412 and the axial return passage 413. The first cavity 41 and the interval between the spacer 251 and the brush assembly 3 circulate in the air flow direction indicated by the arrow in Fig. 1 to achieve the purpose of forced circulation. In the embodiment, the second cavity 414 and the third cavity 49 constitute an air circulation and storage cavity; the fan 42 serves as an air forced convection component. The commutator component 32, The space in which the brush assembly 3 is located (the space including the first cavity 41) and the first air passage communicating with the third cavity 49 are constituted by the bypass exhaust passage 411. The second air passage 414 that communicates the second cavity 414 with the space of the commutator sub-assembly 32 and the brush assembly 3 (including the space of the first cavity 41) via the fan 42 is surrounded by the radial return passage 412 and the shaft. It is constituted by the return passage 41 3 or the like.
图 2中给出的旁路排气通道 411是设置在外壳 52的壁上, 其可以釆用多条旁路排气通 道 411环绕外壳 52间隔设置多条。 此外旁路排气通道 411还可以是设置在第一轴承 25与 外壳 52之间的一个独立部件, 其套接在第一轴承 25外侧, 并安装在外壳 52内壁; 以及釆 用设置在外壳 52外部, 甚至釆用一单独的管道引到外部空间。 所述空气循环系统 4应用的 扩展和变形可参考图 1中的实施例实施。  The bypass exhaust passage 411 shown in Fig. 2 is disposed on the wall of the outer casing 52, and may be provided with a plurality of bypass exhaust passages 411 spaced around the outer casing 52. In addition, the bypass exhaust passage 411 may also be a separate component disposed between the first bearing 25 and the outer casing 52, sleeved outside the first bearing 25 and mounted on the inner wall of the outer casing 52; and disposed on the outer casing 52 Externally, even a separate pipe leads to the external space. The expansion and deformation of the application of the air circulation system 4 can be implemented with reference to the embodiment of Fig. 1.
通过上述技术方案同样能形成与图 1的实施例相近的效果, 但是相对而言, 本实施例 结构相对复杂, 但是对于一些特定的应用, 本实施例仍然具有使用价值。  The effects similar to those of the embodiment of Fig. 1 can also be formed by the above technical solutions, but the structure of the embodiment is relatively complicated, but the present embodiment is still useful for some specific applications.
图 3提供了混凝土振捣棒第三实施例的局部结构; 与图 1提供的实施例相比, 其不同 点在于改进了空气强制对流部件, 由空压机 40作为空气强制对流部件, 即把图 1提供实施 例中的风扇 42由空压机 40实现, 空压机 40固定在外壳 52内壁, 并不和转轴 23上的整流 子组件 32接触, 空压机 40外侧外壳 52内壁间形成排气通道 43。 空压机 40的吸气口 402 位于风道组件 44的回流腔 441中, 喷气口 401位于第一腔体 41 , 向电刷组件 3、 整流子组 件 32输送气流, 迫使第一腔体 41的含尘热气经过排气通道 43进入到集气管 443中, 形成 空气按图中箭头所示的流动方向循环, 达到强制循环目的。 空压机 40可与电动机系统 1共 用电源。 由于空压机 40对空气的强制流动性能强, 能获得比风扇 42更好的空气循环效果。 当然, 该空压机 40的技术方案也可以用于图 1所提供实施例的技术方案中。  Figure 3 provides a partial construction of a third embodiment of a concrete vibrating bar; the difference from the embodiment provided in Figure 1 is that the air forced convection component is improved, and the air compressor 40 acts as an air forced convection component, i.e. 1 provides a fan 42 in an embodiment that is implemented by an air compressor 40 that is secured to the inner wall of the outer casing 52 and that does not contact the commutator assembly 32 on the shaft 23, and that forms a row between the inner walls of the outer casing 52 of the air compressor 40. Air passage 43. The air inlet 402 of the air compressor 40 is located in the return chamber 441 of the air duct assembly 44. The air outlet 401 is located in the first cavity 41, and the airflow is sent to the brush assembly 3 and the commutator assembly 32, forcing the first cavity 41. The dust-laden hot gas enters the gas collecting pipe 443 through the exhaust passage 43, and the air is formed to circulate in the flow direction indicated by the arrow in the figure to achieve the purpose of forced circulation. The air compressor 40 can share power with the motor system 1. Since the air compressor 40 has a strong forced flow of air, a better air circulation effect than the fan 42 can be obtained. Of course, the technical solution of the air compressor 40 can also be used in the technical solution of the embodiment provided in FIG.
图 1 -图 6所提供的有刷电动机及包含空气循环系统 4的有刷电动机的技术方案可以独 立应用, 此时外壳 52相当于普通电动机外壳; 也可应用到其他需要电动机的工作环境和设 备上。  The brushed motor provided in Figures 1 - 6 and the brushed motor including the air circulation system 4 can be independently applied, and the casing 52 is equivalent to a common motor casing; it can also be applied to other working environments and equipment requiring an electric motor. on.
图 7提供了现有混凝土振捣棒的振动系统所釆用的双承重轴承 "抬" 偏心块的振动系 统工作原理, 设置在棒体中的电动机系统 1的转子 21转子 21通过转轴 23被支撑在第一轴 承 25和第二承重轴承 142之间, 并保证转轴 23在转子 21的作用下灵活旋转; 振动回转轴 1 3两端分别被第一承重轴承 141、 第二承重轴承 142支撑, 在第一承重轴承 141、 第二承重 轴承 142之间的振动回转轴 1 3上固定有偏心块 110 , 振动回转轴 1 3连接转轴 23 , 由于偏 心块 110的质心 A偏离振动回转轴 1 3的转动轴线, 在转轴 23的驱动下振动回转轴 1 3及偏 心块 110高速旋转产生离心力 fA, 并通过第一承重轴承 141、 第二承重轴承 142将离心力传 递给棒体, 激励棒体形成圆周振动, 使棒体对外提供激振力。 由于这种 "抬" 的结构, 一 方面需要至少两个(事实上, 由于现有轴承技术的制约, 第一承重轴承 141、 第二承重轴承 142分别由 1个承重轴承组合构成的两组轴承)对称设置在偏心块的两侧,必然导致部件多, 多占用了棒体中有限的空间或者导致棒体被延长, 也增加成本。 更重要的是, 这种结构中 离心力 fA被第一承重轴承 141、第二承重轴承 142两组轴承分散施加到棒体的外壳的不同位 置, 不利于形成理想模型中的圆周振动, 削弱了棒体产生的激振力; 另一方面, 由于离心 力 fA通过振动回转轴 13对第一承重轴承 141、 第二承重轴承 142施加的作用力 Fu、 Fu位于 偏心块 13—侧, 造成了第一承重轴承 141、 第二承重轴承 142的受力分布不均, 加速了其 局部磨损, 缩短轴承的使用寿命。 在这类振动系统中, 有的技术方案还另外设置一支撑电 动机转轴 13的轴承, 一般为了简化棒体内部件的结构省略该轴承, 而由第二承重轴承 142 对转轴 23进行支撑。此外,为这类振动系统提供动力的电动机系统釆用传统的平衡电动机, 其转子的质心位于转轴 23的旋转轴线上, 其激振力单纯有偏心块 110旋转产生的离心力来 提供, 其振动系统与为其提供动力的电动机系统完全分离, 增加设备的体积、 而且由于电 动机系统平衡转动惯性也会削弱棒体的激振力。 Figure 7 is a view showing the working principle of the vibration system of the double-bearing bearing "lifting" eccentric block used in the vibration system of the conventional concrete vibrating bar. The rotor 21 of the motor system 1 disposed in the rod body 21 is supported by the rotating shaft 23 Between the first bearing 25 and the second bearing 142, and ensuring that the rotating shaft 23 is flexibly rotated by the rotor 21; the two ends of the vibrating rotating shaft 13 are respectively supported by the first bearing 141 and the second bearing 142, An eccentric block 110 is fixed to the vibration rotary shaft 13 between the first load bearing 141 and the second load bearing 142, and the vibration rotary shaft 13 is connected to the rotary shaft 23, because the centroid A of the eccentric block 110 deviates from the rotation of the rotary rotary shaft 13 The axis, under the driving of the rotating shaft 23, vibrates the rotating shaft 13 and the eccentric block 110 to rotate at a high speed to generate a centrifugal force f A , and transmits the centrifugal force to the rod body through the first bearing bearing 141 and the second bearing bearing 142, and the excitation rod body forms a circumferential vibration. , to make the rod body provide exciting force. Due to this "lifting" structure, at least two are required on the one hand (in fact, due to the constraints of the existing bearing technology, the first bearing bearing 141 and the second bearing bearing 142 are respectively composed of a combination of one bearing bearing combination) Symmetrical arrangement on both sides of the eccentric block inevitably results in a large number of components, which occupies a limited space in the rod or causes the rod to be elongated, which also increases the cost. More importantly, in this structure, the centrifugal force f A is dispersed and applied to the different positions of the outer casing of the rod by the first bearing bearing 141 and the second bearing 142 bearing, which is disadvantageous for forming the circumferential vibration in the ideal model and weakening Exciting force generated by the rod; on the other hand, due to centrifugation Press force f A vibration load bearing shaft 13 a first 141, a second load force F u applied to the bearing 142, located eccentric 13- F u side, causing a first load bearing 141, second bearing 142 load The uneven distribution of force accelerates local wear and shortens the service life of the bearing. In this type of vibration system, some technical solutions additionally provide a bearing for supporting the motor shaft 13, and the bearing is generally omitted by simplifying the structure of the inner member of the rod, and the second bearing bearing 142 supports the shaft 23. In addition, the motor system for powering such a vibration system uses a conventional balance motor whose center of mass is located on the rotation axis of the rotating shaft 23, and the exciting force is simply provided by the centrifugal force generated by the rotation of the eccentric block 110, and the vibration system thereof Complete separation from the motor system that powers it, increasing the size of the device, and also weakening the excitation force of the rod due to the balance of rotational inertia of the motor system.
基于现有普通平衡电动机实现的振动系统, 本申请人先后提交的中国专利申请  Based on the vibration system realized by the existing ordinary balanced motor, the applicant has submitted the Chinese patent application successively.
200620136704· 2 (名称: 环保通用电机质比振动器) 、 201210570115· 5 (名称: 电机振动 器)公开了通过将电动机系统的转子制成偏心转子 (转子质心偏离转子的旋转轴线) , 直 接利用电动机系统本身的转动形成离心力, 并对外提供激振力。 并在上述申请中公开了相 应的技术方案, 限于篇幅在此不再重复描述, 只结合下述实施例进行相应的简要说明。 200620136704· 2 (Name: Environmentally-friendly general-purpose motor-quality vibrator), 201210570115· 5 (Name: Motor vibrator) discloses the direct use of the motor by making the rotor of the motor system into an eccentric rotor (the rotor center of mass is offset from the axis of rotation of the rotor) The rotation of the system itself forms a centrifugal force and provides an exciting force to the outside. The corresponding technical solutions are disclosed in the above application, and the description thereof will not be repeated here, and the corresponding brief description will be given only in conjunction with the following embodiments.
图 8提供了本发明所使用的振动系统一实施例的原理图, 图 10提供了实现其原理的结 构示意图; 在该实施例中, 电动机系统的转子 21是一偏心转子, 位于第二轴承 14的一侧, 其包括分居与转轴 23两侧的小质量部 211、 大质量部 212 , 使得转子 21的质心 B偏离转轴 23的旋转轴线, 在转子 21旋转时形成离心力, 从而构成振动电机, 从而将转子 21的质量 也有效的整合到振动系统中, 有效增强激振力。 在第二轴承 14的另一侧的振动回转轴 13 上设置有第一偏心块 11 , 振动回转轴 13与转轴 23连接, 并具有相同的旋转轴线, 第一偏 心块 11的质心 A、 转子 21的质心 B与上述旋转轴线处于同一平面内, 并且旋转时质心 A、 质心 B形成的离心力 fA、 fB对称地施加在第二轴承 14两侧,形成第二轴承 14对棒体 5外壳 52施加的压力 Ft, 从而形成棒体 5对外提供的激振力。 本结构仍然构成 "挑" 型振动系统, 在以此作为振捣棒的振动系统与电动机系统时, 与釆用传统结构的振捣棒相比, 在整机质 量相同的情况下, 本发明能够提供更大的激振力。 或者说, 得到相同的激振力, 本实施例 相对与传统的技术方案, 所需要的部件更少、 整机质量也可更轻。 Figure 8 provides a schematic diagram of an embodiment of a vibration system used in the present invention, and Figure 10 provides a schematic view of the structure for implementing the same; in this embodiment, the rotor 21 of the motor system is an eccentric rotor located in the second bearing 14 One side, which includes the small mass portion 211 and the large mass portion 212 which are separated from both sides of the rotating shaft 23, so that the center of mass B of the rotor 21 is deviated from the rotation axis of the rotating shaft 23, and centrifugal force is formed when the rotor 21 rotates, thereby constituting the vibration motor. The mass of the rotor 21 is also effectively integrated into the vibration system to effectively enhance the exciting force. A first eccentric block 11 is disposed on the vibrating rotary shaft 13 on the other side of the second bearing 14, and the vibrating rotary shaft 13 is coupled to the rotating shaft 23 and has the same rotational axis, the centroid A of the first eccentric block 11, and the rotor 21 The center of mass B is in the same plane as the above-mentioned axis of rotation, and the centrifugal forces f A , f B formed by the centroid A and the centroid B are symmetrically applied to both sides of the second bearing 14 when rotating, forming the second bearing 14 to the outer casing 52 of the rod 5 The applied pressure Ft forms the exciting force provided by the rod 5 to the outside. The structure still constitutes a "pick" type vibration system. When using the vibrating system and the motor system as the vibrating rod, the present invention can be compared with the vibrating rod of the conventional structure, and the quality of the whole machine is the same. Provide greater excitation. In other words, the same exciting force is obtained. Compared with the conventional technical solution, the embodiment requires fewer components and the whole machine can be lighter.
图 9提供了本发明所使用的振动系统另一实施例的原理图, 图 11提供了实现其原理的 结构示意图。 在振动系统中, 由于转子 21形成的离心力可能不足, 因此, 需要在转子 21 一侧配置第二偏心块 15 , 以形成更强的离心力。 在该实施例中, 与图 8、 10提供的实施例 相似, 将第一偏心块 11置于第二轴承 14外侧, 第二偏心块 15以及偏心的转子 21置于第 二轴承 14内侧, 其质心 A、 C、 B与转轴 23、 振动回转轴 13的旋转轴线位于同一平面。 其 旋转形成的离心力 fA与 fe、 fB对称地施加到第二轴承 14上形成第二轴承 14对棒体 5外壳 52的压力 ^。 上述结构仍然为 "挑" 型振动系统。 Fig. 9 provides a schematic diagram of another embodiment of a vibration system used in the present invention, and Fig. 11 provides a schematic structural view for realizing the principle thereof. In the vibration system, since the centrifugal force formed by the rotor 21 may be insufficient, it is necessary to dispose the second eccentric block 15 on the side of the rotor 21 to form a stronger centrifugal force. In this embodiment, similar to the embodiment provided in Figures 8 and 10, the first eccentric mass 11 is placed outside the second bearing 14, the second eccentric mass 15 and the eccentric rotor 21 are placed inside the second bearing 14, The centroids A, C, and B are located on the same plane as the axis of rotation of the rotating shaft 23 and the vibrating rotary shaft 13. The centrifugal force f A and f e , f B formed by the rotation thereof are symmetrically applied to the second bearing 14 to form the pressure of the second bearing 14 against the outer casing 52 of the rod 5. The above structure is still a "pick" type vibration system.
在具体设计时, 一般将第二轴承 14两侧形成的离心力相对于第二轴承 14的力矩相同 或相近, 同时, 可将偏心转子的质心 B靠近第二轴承 14 , 以减小离心力对第一轴承 25的影 响。 釆用上述结构的振动系统, "挑"型结构的振动系统, 离心力分别置于第二轴承 14 (承 重轴承)的两侧, 其稳定性强, 机械强度高。 振动系统对棒体 5外壳 52施加的压力集中在 第二轴承 14对外壳 52施加压力 Ft, 有效利用了振动系统所产生的离心力, 形成理想的圆 周振动模型一一棒体 5末端为不受激振力的零振点, 激振力集中施加在棒体前端的振动头 51上, 并作为振动自由端进行振动, 有效增强棒体 5的激振力。 在满足同样激振力的情况 下, 其相对于传统的 "抬" 型至少节约一个承重轴承, 减小了偏心块的质量和体积, 可以 有效缩小其对棒体空间的占有, 可以实现更小尺寸的棒体。 同时, 使用寿命也更长。 釆用 偏心转子的电动机系统也进一步减小了振捣棒中的部件, 减小了对棒体内空间的占用, 从 而可以根据需要缩小棒体的尺寸。 需要再次说明的是, 挑" 型结构的振动系统可以直接使 用在第二轴承 14两侧布置偏心块来实现,而并不是必需要使用具有偏心转子的电动机系统, 同样能实现相应的技术效果。 In a specific design, the centrifugal force formed on both sides of the second bearing 14 is generally the same or similar to the torque of the second bearing 14, and at the same time, the center of mass B of the eccentric rotor can be brought close to the second bearing 14 to reduce the centrifugal force to the first The influence of the bearing 25. The vibration system of the above structure is used, and the vibration system of the "picking" type structure is placed on both sides of the second bearing 14 (bearing bearing), and the stability is strong and the mechanical strength is high. The pressure exerted by the vibration system on the outer casing 52 of the rod body 5 is concentrated on the second bearing 14 to apply pressure Ft to the outer casing 52, and the centrifugal force generated by the vibration system is effectively utilized to form an ideal circumferential vibration model. The end of the rod 5 is unexcited. The zero vibration point of the vibration force is concentrated on the vibrating head 51 at the tip end of the rod body, and vibrates as a free end of the vibration, thereby effectively enhancing the exciting force of the rod body 5. In the case of satisfying the same exciting force, it saves at least one bearing bearing relative to the traditional "lifting" type, reduces the mass and volume of the eccentric mass, can effectively reduce its possession of the bar space, and can achieve smaller The size of the rod. At the same time, the service life is longer. The motor system using the eccentric rotor further reduces the components in the vibrating bar, reducing the occupation of the space inside the bar, so that the size of the bar can be reduced as needed. It should be noted again that the vibration system of the "type structure" can be directly used to arrange the eccentric blocks on both sides of the second bearing 14, and it is not necessary to use the motor system with the eccentric rotor, and the corresponding technical effects can be achieved.
为了实现上述偏心转子, 可以釆用将转子的小质量部 211、 大质量部 212釆用不同密度 的材料制作。 或者釆用如下方案来实现: 图 12提供了实现偏心转子铁芯的一种硅钢片结构 示意图; 在所述硅钢片上有置放电枢绕组的绕组槽 2102 , 在电枢绕组中电流的作用下形成 磁极的凸起部 2101 , 通过在形成转子小质量部 211的凸起部 2101上打出多个质心调整孔 2103 , 从而实现与之相对一侧的硅钢片构成大质量部 212。 当然, 也可通过在质心调整孔 2103中填充不同密度的材料来调整其质心的分配, 所形成的小质量部 211、 大质量部 212 并不局限于图中所示出的效果。图 1 3提供了另一种实现偏心转子的转子结构示意图; 图中, 通过不同密度的槽楔来实现, 通过在转子的绕组槽上装配低密度槽楔 2104构成转子上的的 小质量部 211 , 在在转子的绕组槽上装配高密度槽楔 2105构成转子的大质量部 212。 例如, 所述高密度槽楔 2105釆用钨、 铅等至少一种高密度材料制作; 所述低密度槽楔 2104釆用 木、 竹、 塑料或发泡塑料、 低密度发泡金属或低密度合金等低密度材料制作。  In order to realize the eccentric rotor described above, the small mass portion 211 and the large mass portion 212 of the rotor may be made of materials having different densities. Or using the following scheme to achieve: Figure 12 provides a schematic diagram of a silicon steel sheet structure for implementing an eccentric rotor core; on the silicon steel sheet, there is a winding slot 2102 of the discharge pivot winding, which is formed by the current in the armature winding The convex portion 2101 of the magnetic pole is formed by punching a plurality of centroid adjusting holes 2103 on the convex portion 2101 forming the small-mass portion 211 of the rotor, thereby realizing the large-volume portion 212 of the silicon steel sheet on the side opposite thereto. Of course, the centroid distribution can also be adjusted by filling the centroid adjusting holes 2103 with materials of different densities, and the formed small mass portion 211 and the large mass portion 212 are not limited to the effects shown in the drawings. Figure 13 provides a schematic view of another rotor structure for implementing an eccentric rotor. In the figure, it is realized by wedges of different densities, and the small-mass portion 211 on the rotor is formed by assembling a low-density wedge 2104 on the winding slots of the rotor. The high-density wedge 2105 is assembled on the winding groove of the rotor to constitute the large-mass portion 212 of the rotor. For example, the high-density wedge 2105 is made of at least one high-density material such as tungsten or lead; the low-density wedge 2104 is made of wood, bamboo, plastic or foamed plastic, low-density foamed metal or low density. Made of low-density materials such as alloys.
图 14给出了尾管系统 6末端的内部部件的结构示意图, 作为一种应用, 图中, 用第二 连接器 641、 护线器 642共同构成上述实施例中的端盖 64。 软管 63末端连接中空的第二连 接器 641前端, 第二连接器 641后端连接护线器 642。 所述连接方式釆用软管 63与第一连 接器 61相似的连接方式, 只是第二连接器 641的受力小, 可以无需软管紧固件; 也可釆用 螺紋连接。 在连接外部电源的电源电缆 74通过护线器 642末端穿入尾管系统 6并向电动机 系统 1提供电能。 并基于上述结构, 根据需要在尾管系统 6中配置相应电源控制系统。 当 然, 电源控制系统也可直接设置在图 1-3所提供的实施例的尾管系统 6的管道型空腔内, 图 14提供的实施例是一种应用特例。  Fig. 14 is a view showing the construction of the internal components of the end of the tail pipe system 6. As an application, the second connector 641 and the retainer 642 are used to form the end cap 64 of the above embodiment. The end of the hose 63 is connected to the front end of the hollow second connector 641, and the rear end of the second connector 641 is connected to the retainer 642. The connection mode uses a similar connection between the hose 63 and the first connector 61, except that the second connector 641 is less stressed and can be used without a hose fastener; a threaded connection can also be used. A power cable 74 connected to an external power source passes through the tail pipe system 6 through the end of the retainer 642 and supplies power to the motor system 1. Based on the above structure, the corresponding power supply control system is configured in the tail pipe system 6 as needed. Of course, the power control system can also be placed directly into the duct-type cavity of the tailpipe system 6 of the embodiment provided in Figures 1-3, and the embodiment provided in Figure 14 is an application specific example.
图 15提供了一种电源控制系统的实施例的原理框图; 将连接外部电源的电源电缆 74 连接一记忆电路, 记忆电路的控制线 72连接一传感器, 记忆电路的电机电缆 73连接电动 机系统, 由于记忆电路会能够对传感器送来的控制信号进行记忆并保持, 其工作电源可以 通过从电源电缆 74获得。 假设原始工作状态为电源关闭状态, 通过传感器向记忆电路发送 一个控制脉冲 (可简单理解为将两根控制线 72进行一下接通) , 记忆电路将电源电缆 74 与电机电缆 73接通并保持, 向电动机系统供电, 电动机系统开始工作; 当要关闭电动机系 统时, 通过传感器向记忆电路发送一个控制信号脉冲, 记忆电路将电源电缆 74与电机电缆 73断开并保持。 从而实现了通过传感器对电动机工作状态的控制。 参照图 14、 15 , 将电源 控制器 7置于第二连接器 641内, 电机电缆 73通过软管 63及第一连接器 61中的管道型空 腔连接到电动机系统上; 此时传感器相当于一控制开关固定在软管 63前端靠近与第一连接 器 61的连接部附近(即图 2中控制开关 71所在的位置) , 控制线 72通过软管 63与传感 器连接。 使用时, 手持棒体 5末端或软管 63前端, 在放入混凝土前或放入时触发传感器, 振捣棒开始工作, 释放软管 63将棒体 5放入混凝土中相应的位置进行施工; 收起软管 63 拉出棒体 5 , 在棒体 5离开混凝土时或者离开后, 触发传感器, 振捣棒停止工作。 上述工作 一人即可操作, 并且方便可靠, 极具人性化, 方便施工人员的使用。 Figure 15 is a block diagram showing an embodiment of a power control system; a power cable 74 connected to an external power source is connected to a memory circuit, a control line 72 of the memory circuit is connected to a sensor, and a motor cable 73 of the memory circuit is connected to the motor system due to The memory circuit can remember and maintain the control signals sent from the sensor, and its operating power can be obtained from the power cable 74. Assuming that the original working state is the power-off state, a control pulse is sent to the memory circuit through the sensor (which can be simply understood as turning the two control lines 72 on), and the memory circuit connects and holds the power cable 74 and the motor cable 73. Powering the motor system, the motor system starts working; when the motor system is to be turned off In the system, a control signal pulse is sent to the memory circuit through the sensor, and the memory circuit disconnects and holds the power cable 74 from the motor cable 73. Thereby, the control of the working state of the motor by the sensor is realized. Referring to Figures 14, 15 , the power controller 7 is placed in the second connector 641, and the motor cable 73 is connected to the motor system through the hose 63 and the duct-type cavity in the first connector 61; A control switch is fixed near the front end of the hose 63 near the connection with the first connector 61 (i.e., the position where the control switch 71 is located in Fig. 2), and the control line 72 is connected to the sensor through the hose 63. In use, the end of the rod 5 or the front end of the hose 63 is used to trigger the sensor before or when the concrete is placed, the vibrating rod starts to work, and the release hose 63 puts the rod 5 into the corresponding position in the concrete for construction; The hose 66 is pulled out and the rod 5 is pulled out. When the rod 5 leaves the concrete or leaves, the sensor is triggered and the vibrating rod stops working. The above work can be operated by one person, and it is convenient and reliable, and is very user-friendly, which is convenient for the use of construction workers.
所述传感器可以是公知的任何振动传感器、 磁控传感器、 光电传感器之一, 当然触摸 传感器也可实现, 但是由于施工场地的特殊性, 一般不釆用。 图 17提供了一种振动传感器 的结构原理图, 所述振动传感器 711包括绝缘外壳 7111、 设置在其中的触控电极 7114、 导 电的弹性部件 711 3—端连接摆锤 7112 , 另一端固定在绝缘外壳 7111内壁, 使得所述摆锤 7112在振动时能够触碰触控电极 7114 , 弹性部件 711 3、触控电极 7114分别与控制线 72连 接。 将所述振动传感器固定在图 2所示的控制开关 71所在的位置, 通过敲击对应位置的软 管 63管外壁, 摆锤 7112触碰触控电极 7114并随即在弹性部件 711 3的弹力下复位, 即可 向记忆电路送出控制脉冲, 实现对电动机系统的开关控制。 当然, 如果把摆锤 7112用磁性 材料或铁磁性材料制作, 可以作为一种磁控传感器。  The sensor may be any one of known vibration sensors, magnetron sensors, and photoelectric sensors. Of course, the touch sensor can also be implemented, but it is generally not used due to the particularity of the construction site. Figure 17 provides a structural schematic diagram of a vibration sensor 711 including an insulative housing 7111, a touch electrode 7114 disposed therein, a conductive elastic member 711 3 - an end connection pendulum 7112, and the other end fixed in insulation The inner wall of the outer casing 7111 is such that the pendulum 7112 can touch the touch electrode 7114 when vibrating, and the elastic member 7113 and the touch electrode 7114 are respectively connected to the control line 72. Fixing the vibration sensor at the position where the control switch 71 shown in FIG. 2 is located, by tapping the outer wall of the tube 63 of the corresponding position, the pendulum 7112 touches the touch electrode 7114 and then under the elastic force of the elastic member 711 3 When reset, the control pulse can be sent to the memory circuit to realize the switching control of the motor system. Of course, if the pendulum 7112 is made of a magnetic material or a ferromagnetic material, it can be used as a magnetron sensor.
作为另一种简易且可靠的磁控传感器,釆用一磁控管,磁控管的两极与控制线 72连接, 磁控管在软管 63外部的磁铁作用下, 其两极处于导通的工作状态, 当磁铁移开时, 其两极 处于断开的工作状态,从而实现控制。将磁控管固定在图 2所示的控制开关 71所在的位置, 工作时, 持一磁铁或其他磁性元件滑过或靠近磁控管所处的软管 63外壁, 即可向记忆电路 发送控制信号, 实现对电动机系统的开关控制。  As another simple and reliable magnetron sensor, a magnetron is used, and the two poles of the magnetron are connected to the control line 72. The magnetron is operated by a magnet outside the hose 63, and the two poles are in conduction. State, when the magnet is removed, its two poles are in an open working state, thereby achieving control. Fix the magnetron in the position where the control switch 71 shown in Fig. 2 is located. When working, hold a magnet or other magnetic component to slide over or near the outer wall of the hose 63 where the magnetron is located, and then send control to the memory circuit. The signal realizes the switching control of the motor system.
所述的光电传感器可以釆用类似于图 17中的摆锤来遮挡光耜或光电二极管来实现。 图 16提供了另一种电源控制系统的实施例原理框图; 将一个按压式记忆开关与电动机 系统串联接到电源电缆 74上,按压式记忆开关可以是机械式开关,也可以是电子记忆开关, 其特点是, 当按压一次开关, 其工作的状态保持不变。 假设按压式记忆开关原始状态为断 开, 当按压按压式记忆开关按钮 7125—次, 其处于导通状态, 并保持; 再次按压按压式记 忆开关按钮 7125—次, 则处于断开状态, 并保持。 可以将按压式记忆开关直接固定在图 2 所示的控制开关 71所在的位置, 并将按钮 7125朝向软管 63壁, 可在软管 63上开一小孔 用于控制按钮 7125 , 并做好防水密封处理。 由于施工环境湿度高, 这种方式安全性差, 当 然, 如果把控制开关 (按键开关、 闸刀开关、 触摸开关等其他开关均可)设置在软管 63末 端或尾管系统 6以外也可, 但是这样会导致施工过程中操作不方便。 优选地, 基于所述按 压式记忆开关改进为敲击震动控制的开关, 图 18提供了其改进的技术方案。 在壳体 7121 中设置按压式记忆开关 7124 ,在按钮 7125上方设置一与回复部件 7123连接的震动锤 7122 , 并设置一限位机构, 确保震动锤 7122只能上下摆动, 将所述改进的控制开关固定在图 2所 示的控制开关 71所在的位置, 通过敲击对应位置的软管 63管外壁, 震动锤 7122即可敲击 按钮 7125 , 并在回复部件 7123的作用下复位, 实现通过震动方式来控制按压式记忆开关。 当然, 所述的敲击震动控制的开关还可以是, 在按钮 7125上方设置一个限位移动机构, 震 动锤 7122置于限位移动机构中, 使之能够沿着限位移动机构自由上下移动并能压迫按钮 7125 , 敲击时, 由于惯性, 震动锤 7122敲击按钮 7125 , 并自然复位, 实现通过震动方式来 控制按压式记忆开关。 The photosensor can be implemented by using a pendulum similar to that of Figure 17 to block the diaphragm or photodiode. Figure 16 is a block diagram showing an embodiment of another power control system; a push-type memory switch is connected in series with the motor system to the power cable 74, and the push-type memory switch can be a mechanical switch or an electronic memory switch. Its characteristic is that when the switch is pressed once, its working state remains unchanged. It is assumed that the original state of the push-type memory switch is off, when the push-type memory switch button 7125 is pressed, it is in the on state, and is held; when the push-type memory switch button 7125 is pressed again, it is in the off state, and remains . The push-type memory switch can be directly fixed at the position where the control switch 71 shown in Fig. 2 is located, and the button 7125 is directed toward the wall of the hose 63, and a small hole can be opened in the hose 63 for the control button 7125, and Waterproof sealing treatment. Due to the high humidity in the construction environment, this method is inferior in safety. Of course, if the control switch (key switch, knife switch, touch switch, etc.) can be placed at the end of the hose 63 or the tail pipe system 6, but This will result in inconvenient operation during construction. Preferably, based on the push-type memory switch being modified as a switch for tapping vibration control, FIG. 18 provides an improved technical solution thereof. A pressing type memory switch 7124 is disposed in the housing 7121, a vibrating hammer 7122 connected to the returning member 7123 is disposed above the button 7125, and a limiting mechanism is disposed to ensure that the vibrating hammer 7122 can only swing up and down, and the improved control is performed. The switch is fixed in Figure 2 The position of the control switch 71 is shown, by tapping the outer wall of the tube 63 of the corresponding position, the vibrating hammer 7122 can be tapped on the button 7125, and is reset by the action of the returning member 7123, thereby realizing the control of the pressing memory by the vibration mode. switch. Of course, the tapping vibration control switch may further be: a limit moving mechanism is disposed above the button 7125, and the vibrating hammer 7122 is placed in the limit moving mechanism so as to be freely movable up and down along the limit moving mechanism. The button 7125 can be pressed, and when struck, due to the inertia, the vibrating hammer 7122 taps the button 7125 and is naturally reset, thereby realizing the control of the push type memory switch by the vibration mode.
另外, 上述电源控制系统还可以釆用其他公知的控制方式来实现, 如遥控开关系统、 特定频率的声控系统等。  In addition, the above power control system can also be implemented by other well-known control methods, such as a remote control switch system, a voice control system of a specific frequency, and the like.
在上述实施例中, 如果釆用有刷直流电动机, 并且所使用的外电源是交流电, 只需在 电机电缆 73或电源电缆 74上连接一桥式整流电路即可向直流电动机供电, 此时如果外电 源是直流电也能保证直流电动机工作。 该桥式整流电路放入尾管系统 6中, 优选放入第二 连接器 641内。  In the above embodiment, if a brushed DC motor is used and the external power source used is an alternating current, only a bridge rectifier circuit may be connected to the motor cable 73 or the power cable 74 to supply power to the DC motor. The external power supply is DC and can also ensure the operation of the DC motor. The bridge rectifier circuit is placed in the tail pipe system 6, preferably in the second connector 641.
当然, 本发明还可有其他多种实施例, 并且在无需任何创造性劳动的情况下, 还可以 将上述不同实施例或各个组成部分的不同实施例中的相关技术方案进行单独使用或重新组 合, 以获得其他具体实施方式的技术方案。  Of course, there are other various embodiments of the present invention, and the related technical solutions in the different embodiments or the different embodiments of the various components may be used alone or recombined without any creative labor. The technical solutions of other specific embodiments are obtained.
以上对本发明实施例进行了详细介绍, 本文中应用了具体个例对本发明的原理及实施 方式进行了阐述, 在上述技术方案中所提供的有刷电动机的相关技术方案可以独立使用, 并且还可以应用于有刷发电机, 此时, 所述的整流子是发电机上的集电环(或电刷滑环) , 其他部分结构可以完全相同或部分相同, 限于篇幅, 在此不再冗述。 以上实施例的说明只 是用于帮助理解本发明的方法及其核心思想; 同时, 对于本领域的一般技术人员, 依据本 发明的思想, 在具体实施方式及应用范围上均会有改变之处, 综上所述, 本说明书内容不 应理解为对本发明的限制。  The embodiments of the present invention have been described in detail above, and the principles and embodiments of the present invention are described in the following. The related technical solutions of the brushed motor provided in the above technical solutions can be used independently, and can also be used. It is applied to a brush generator. At this time, the commutator is a collector ring (or a brush slip ring) on the generator, and other parts may be identical or partially identical, which is limited to the length and will not be redundant here. The description of the above embodiments is only for helping to understand the method of the present invention and its core ideas; at the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific embodiments and application scopes. In summary, the content of the specification should not be construed as limiting the invention.

Claims

权 利 要 求 书 Claim
1. 一种有刷电动机, 包括定子、 转轴及固定在转轴上的转子, 所述转轴被轴承所支撑, 所 述转轴上设置有整流子组件, 以及对应的电刷组件, 其特征在于, 包括一隔离件, 所述 隔离件位于转子与整流子组件之间, 将所述转子与整流子组件、 电刷组件分隔在两个不 同的空间中。  A brushed motor comprising a stator, a rotating shaft and a rotor fixed on the rotating shaft, wherein the rotating shaft is supported by a bearing, the rotating shaft is provided with a commutator assembly, and a corresponding brush assembly, characterized in that A spacer, the spacer being located between the rotor and the commutator assembly, separating the rotor from the commutator assembly and the brush assembly in two different spaces.
2. 如权利要求 1所述的电动机, 其特征在于, 所述隔离件是所述电动机后端的第一轴承, 使所述整流子组件、 电刷组件处于所述第一轴承外侧的空间。  2. The electric motor according to claim 1, wherein the spacer is a first bearing at a rear end of the motor, such that the commutator assembly and the brush assembly are in a space outside the first bearing.
3. 如权利要求 1所述的电动机, 其特征在于, 所述整流子组件、 电刷组件所在的空间与一 空腔连通, 在所述空腔中构成利于所述整流子组件、 电刷组件工作时形成氧化膜的氧化 环境。  3. The electric motor according to claim 1, wherein a space in which the commutator assembly and the brush assembly are located communicates with a cavity, and the cavity is configured to facilitate operation of the commutator assembly and the brush assembly. An oxidizing environment in which an oxide film is formed.
4. 如权利要求 1所述的电动机, 其特征在于, 进一步包括一空气循环系统, 所述空气循环 系统与所述整流子组件、 电刷组件所在的空间对接; 所述空气循环系统包括空气强制对 流部件、 对流风道、 充满空气的空气循环及存储腔体。  4. The electric motor according to claim 1, further comprising an air circulation system, the air circulation system being docked with a space in which the commutator assembly and the brush assembly are located; the air circulation system including air forcing Convection components, convection ducts, air-filled air circulation, and storage cavities.
5. 如权利要求 4所述的电动机, 其特征在于, 所述空气强制对流部件是空压机或风扇; 所 述风扇固定在所述转轴上, 并由所述转轴驱动。  The electric motor according to claim 4, wherein the air forced convection member is an air compressor or a fan; the fan is fixed to the rotating shaft and driven by the rotating shaft.
6. 如权利要求 4所述的电动机, 其特征在于, 进一步包括一过滤件, 所述过滤件设置在所 述空气循环及存储腔体中, 并将所述空气循环及存储腔体分隔成第二腔体、 第三腔体; 所述对流风道包括将所述整流子组件、电刷组件所在的空间与第三腔体连通的第一风道; 经所述空气强制对流部件将所述第二腔体与所述整流子组件、 电刷组件所在的空间连通 的第二风道。  6. The electric motor according to claim 4, further comprising a filter member disposed in the air circulation and storage cavity, and separating the air circulation and the storage cavity into the first a second cavity, the third cavity; the convection airflow includes a first air passage connecting the space of the commutator assembly and the brush assembly with the third cavity; the forced convection component by the air a second air passage in which the second cavity communicates with the space in which the commutator assembly and the brush assembly are located.
7. 一种混凝土振捣棒, 包括棒体, 在棒体内设置有振动系统、 为所述振动系统提供动力的 电动机系统, 与所述棒体相连的尾管系统, 其特征在于, 所述电动机系统为权利要求 1 所述的电动机; 所述尾管系统内有管道型空腔; 所述整流子组件、 电刷组件所在的空间 与所述尾管系统中的管道型空腔连通。  A concrete vibrating bar comprising a rod body, a vibration system provided in the rod body, a motor system for powering the vibration system, and a tail pipe system connected to the rod body, characterized in that the motor The system is the electric motor of claim 1; the tail pipe system has a duct type cavity; and the space in which the commutator assembly and the brush assembly are located communicates with the duct type cavity in the tail pipe system.
8. 如权利要求 7所述的振捣棒, 其特征在于, 所述振动系统的振动回转轴与所述电动机的 转轴连接, 所述振动回转轴贯穿第二轴承并由所述第二轴承支撑, 在所述第二轴承两侧 分别布置有偏心部件。  The vibrating bar according to claim 7, wherein the vibrating rotary shaft of the vibrating system is coupled to a rotating shaft of the electric motor, and the vibrating rotating shaft passes through the second bearing and is supported by the second bearing An eccentric component is disposed on each side of the second bearing.
9. 如权利要求 8所述的振捣棒, 其特征在于, 所述第二轴承外侧的偏心部件为设置在所述 振动回转轴上的偏心块; 所述电动机转子的质心偏离所述转轴的旋转轴线, 构成位于所 述第二轴承内侧的偏心部件。  9. The vibrating bar according to claim 8, wherein the eccentric member on the outer side of the second bearing is an eccentric block disposed on the vibrating rotary shaft; and a center of mass of the motor rotor is offset from the rotating shaft The axis of rotation forms an eccentric component located inside the second bearing.
10. 如权利要求 9所述的振捣棒, 其特征在于, 所述第二轴承内侧的所述振动回转轴上布置 一偏心块; 所述两个偏心块的质心与所述电动机转子的质心位于旋转轴线的同侧。  10. The vibrating bar according to claim 9, wherein an eccentric mass is disposed on the vibrating rotary shaft on the inner side of the second bearing; a centroid of the two eccentric masses and a centroid of the motor rotor Located on the same side of the axis of rotation.
11. 如权利要求 7所述的振捣棒, 其特征在于, 进一步包括一过滤件、 风道组件及空气强制 对流部件, 所述空气强制对流部件位于所述整流子组件、 电刷组件所在的空间与所述风 道组件之间; 所述过滤件设置在所述管道型空腔中, 并将所述管道型空腔分隔成位于尾 管系统前端的第二腔体、 位于尾管系统后端的第三腔体; 所述风道组件包括位于前端的 漏斗形回流腔, 设置在回流腔底部贯通风道组件与其外侧连通的回流管; 开口设在风道 组件前侧方并与位于风道组件后端的汇流管连通的集气管; 回流管、 集气管交错设置在 风道组件上, 从不同方向穿过风道组件的壁但是彼此不连通; 所述汇流管与排气管连接, 所述排气管穿过所述过滤件与所述第三腔体连通; 所述排气管、 风道组件在尾管系统的 管道型空腔中形成回流通道; 所述空气强制对流部件设置在棒体内的末端, 所述气强制 对流部件与棒体外壳之间的间歇构成排气通道; 所述排气通道、 集气管、 汇流管、 排气 管将所述整流子组件、 电刷组件所在的空间与第三腔体连通; 回流通道、 回流管、 回流 腔经空气强制对流部件将所述第二腔体与所述整流子组件、 电刷组件所在的空间连通; 在所述空气强制对流部件的作用下所述整流子组件、 电刷组件所在的空间中的含尘热气 经所述第三腔体、 第二腔体散热, 经所述过滤件过滤除尘, 再次进入所述整流子组件、 电刷组件所在的空间。 11. The vibrating rod according to claim 7, further comprising a filter member, a duct assembly and an air forcible convection member, wherein the air forcible convection member is located at the commutator assembly and the brush assembly Between the space and the air duct assembly; the filter member is disposed in the duct type cavity, and the duct type cavity is divided into a second cavity at the front end of the tail pipe system, located behind the tail pipe system a third cavity of the end; the air channel assembly includes a funnel-shaped return cavity at the front end, and a return pipe disposed at a bottom of the return cavity through the air channel assembly and the outside thereof; the opening is disposed in the air duct a collector pipe connected to the front side of the assembly and communicating with the manifold at the rear end of the air duct assembly; the return pipe and the air collecting pipe are alternately disposed on the air duct assembly, passing through the wall of the air duct assembly from different directions but not communicating with each other; The tube is connected to the exhaust pipe, and the exhaust pipe communicates with the third cavity through the filter member; the exhaust pipe and the air duct assembly form a return passage in the duct type cavity of the tail pipe system; The air forcing convection member is disposed at an end of the rod body, and the intermittent between the gas forcing convection member and the rod housing constitutes an exhaust passage; the exhaust passage, the gas collecting pipe, the manifold, and the exhaust pipe are The space of the commutator assembly and the brush assembly is in communication with the third cavity; the return channel, the return pipe, and the return cavity pass through the air forced convection component to space the second cavity with the commutator component and the brush assembly Connected; under the action of the air forced convection component, the dust-containing hot gas in the space where the commutator assembly and the brush assembly are located is dissipated through the third cavity and the second cavity, and the filtering is performed. Filter dust, into the space of the commutator assembly, brush assembly is located again.
12. 如权利要求 7-11中任一项所述的振捣棒,其特征在于,进一步包括一设置在尾管系统内 管道型空腔中的电源控制系统, 所述电源控制系统与电源电缆连接, 并为所述电动机系 统供电; 所述电源控制系统包括一控制开关或传感器, 所述控制开关或传感器固定在尾 管系统前端与所述棒体连接部附近的管道型空腔中。  The vibrating bar according to any one of claims 7-11, further comprising a power control system disposed in the duct type cavity in the tail pipe system, the power control system and the power cable Connecting and supplying power to the motor system; the power control system includes a control switch or sensor fixed in a duct-type cavity near the front end of the tail pipe system and the rod connecting portion.
13. 如权利要求 12所述的振捣棒, 其特征在于, 所述电源控制系统包括记忆电路、 传感器, 所述传感器为磁控传感器; 所述记忆电路与电源电缆连接, 所述记忆电路通过控制线与 所述磁控传感器连接, 所述记忆电路通过电机电缆与所述电动机系统连接; 所述磁控传 感器的工作状态通过位于尾管系统外部的磁性元件滑过进行控制。  The vibrating bar according to claim 12, wherein the power control system comprises a memory circuit and a sensor, wherein the sensor is a magnetron sensor; the memory circuit is connected to a power cable, and the memory circuit passes A control line is coupled to the magnetron sensor, and the memory circuit is coupled to the motor system via a motor cable; the operational state of the magnetron sensor is controlled by sliding a magnetic element external to the tailpipe system.
14. 一种改善有刷电动机工作性能的方法, 用以改善有刷电动机在密闭环境中的工作性能, 其特征在于, 将所述电动机的整流子组件、 电刷组件移到转子所处的空间之外。  14. A method for improving the performance of a brushed motor for improving the performance of a brushed motor in a closed environment, characterized in that the commutator assembly and the brush assembly of the motor are moved to a space in which the rotor is located Outside.
15. 如权利要求 14所述的方法, 其特征在于, 对所述整流子组件、 电刷组件所处空间中的气 体进行循环和 /或过滤处理, 为所述整流子组件、 电刷组件提供适宜的工作环境。  15. The method according to claim 14, wherein the commutator assembly and the gas in the space in which the brush assembly is located are circulated and/or filtered to provide the commutator assembly and the brush assembly Suitable working environment.
PCT/CN2014/073618 2013-03-19 2014-03-18 Electric motor and concrete demolition hammer using same WO2014146568A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2013201264008U CN203180742U (en) 2013-03-19 2013-03-19 Motor and concrete vibrating rod using the same
CN201320126400.8 2013-03-19

Publications (1)

Publication Number Publication Date
WO2014146568A1 true WO2014146568A1 (en) 2014-09-25

Family

ID=49077397

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2014/073618 WO2014146568A1 (en) 2013-03-19 2014-03-18 Electric motor and concrete demolition hammer using same

Country Status (2)

Country Link
CN (1) CN203180742U (en)
WO (1) WO2014146568A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104746878A (en) * 2015-03-23 2015-07-01 马人欢 Energy-saving concrete vibrating tamper
CN105414001A (en) * 2015-11-23 2016-03-23 高佳 High-pressure airflow generator for high-frequency rod vibration machine

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203180742U (en) * 2013-03-19 2013-09-04 冯玉加 Motor and concrete vibrating rod using the same
CN108035551B (en) * 2017-12-26 2020-06-05 唐艳芳 High-efficiency concrete vibrator
CN112551955A (en) * 2020-12-10 2021-03-26 梅娜 Manufacturing process and mold of environment-friendly brick

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5725304A (en) * 1995-12-13 1998-03-10 Makita Corporation Battery concrete vibrator
CN2362963Y (en) * 1999-04-12 2000-02-09 王海鹰 AC/dc low noise vibrator
JP2003061308A (en) * 2001-08-10 2003-02-28 Honda Motor Co Ltd Draft cooling device of dc motor
CN101025046A (en) * 2006-12-29 2007-08-29 舒展 Built-in insertion-type concrete vibrator for electric motor and its anormal operation protection method
CN201038873Y (en) * 2006-12-12 2008-03-19 中国电子科技集团公司第二十一研究所 Sealing structure of brush AC signal motor
CN103166414A (en) * 2013-03-19 2013-06-19 冯玉加 Motor and concrete vibrating rod using same
CN203180742U (en) * 2013-03-19 2013-09-04 冯玉加 Motor and concrete vibrating rod using the same

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5725304A (en) * 1995-12-13 1998-03-10 Makita Corporation Battery concrete vibrator
CN2362963Y (en) * 1999-04-12 2000-02-09 王海鹰 AC/dc low noise vibrator
JP2003061308A (en) * 2001-08-10 2003-02-28 Honda Motor Co Ltd Draft cooling device of dc motor
CN201038873Y (en) * 2006-12-12 2008-03-19 中国电子科技集团公司第二十一研究所 Sealing structure of brush AC signal motor
CN101025046A (en) * 2006-12-29 2007-08-29 舒展 Built-in insertion-type concrete vibrator for electric motor and its anormal operation protection method
CN103166414A (en) * 2013-03-19 2013-06-19 冯玉加 Motor and concrete vibrating rod using same
CN203180742U (en) * 2013-03-19 2013-09-04 冯玉加 Motor and concrete vibrating rod using the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104746878A (en) * 2015-03-23 2015-07-01 马人欢 Energy-saving concrete vibrating tamper
CN105414001A (en) * 2015-11-23 2016-03-23 高佳 High-pressure airflow generator for high-frequency rod vibration machine

Also Published As

Publication number Publication date
CN203180742U (en) 2013-09-04

Similar Documents

Publication Publication Date Title
WO2014146568A1 (en) Electric motor and concrete demolition hammer using same
US8288916B2 (en) Composite electromechanical machines with uniform magnets
CN107248804B (en) Disc-type permanent magnet coupling mechanism and device using same
CN102035319A (en) Double stator-rotor multiple-pole switching reluctance motor
CN202978667U (en) Variable-frequency transformer
JP3232972U (en) Electrical machinery
Pollock et al. Electronically controlled flux switching motors: A comparison with an induction motor driving an axial fan
CN103166414B (en) Motor and use the concrete vibration stick of this motor
CN203526024U (en) Vibration system and concrete vibration rod with same
CN100440686C (en) Centrifugal permanent-magnet starting generating equip ment
CN203537290U (en) Power control system and concrete vibrating needle using same power control system
CN204465161U (en) A kind of single-phase transverse flux machine
CN104348277A (en) Permanent magnetic variable-frequency high-efficiency direct driving bio-gas generator
US20170047834A1 (en) Brushless Motor and System Thereof
CN101630886B (en) Double-stator and double-rotor welding generator
CN208723689U (en) A kind of threephase asynchronous sound insulation and noise reduction protective cover
CN101364761A (en) Self-driving type motor started by external electricity
CN102315737A (en) Mixed-excitation high-efficiency motor
CN201690353U (en) Single-power-propelled digital variable-frequency dual-generator set
CN201332325Y (en) Energy-saving negative pressure generating device
CN112436659A (en) High security permanent-magnet machine protector
CN203632472U (en) Air circulation system and motor using same
CN203434768U (en) Permanent-magnet frequency conversion high-efficiency direct-drive biogas generator
CN107846091B (en) A kind of motorized roller magneto
CN102280972B (en) Single-power-driven digital frequency-conversion dual-generator set

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14770174

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 14770174

Country of ref document: EP

Kind code of ref document: A1