CN203537290U - Power control system and concrete vibrating needle using same power control system - Google Patents

Power control system and concrete vibrating needle using same power control system Download PDF

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Publication number
CN203537290U
CN203537290U CN201320563439.6U CN201320563439U CN203537290U CN 203537290 U CN203537290 U CN 203537290U CN 201320563439 U CN201320563439 U CN 201320563439U CN 203537290 U CN203537290 U CN 203537290U
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barred body
power control
control system
bearing
tail pipe
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Chinese (zh)
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冯玉加
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Individual
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Abstract

The utility model discloses a power control system and a concrete vibrating needle using the same power control system. The power control system comprises a memory circuit and a sensor, wherein the memory circuit is connected with an external power supply through a power cable and is connected with a motor system through a motor cable, and the sensor is connected with the memory circuit through a control line. The memory circuit memories a control signal sent by the sensor and maintains the state, so that the control and maintenance cover the connection and disconnection between the power cable and the motor cable is achieved. A concrete vibrating needle is formed by arranging the power control system at a tail tube system. The operation of the power control system only requires one person and is convenient, safe, reliable and user-friendly, and construction personnel are facilitated in operation.

Description

Power control system and use the concrete vibration stick of this system
The application's name that to be applicant submit to China national Department of Intellectual Property is called " motor and use the concrete vibration stick of this motor " (applying date: on March 19th, 2013; Application number: the dividing an application of utility application 201320126400.8).
Technical field
The utility model relates to a kind of power control system, and the concrete vibration stick that uses described power control system.
Background technology
Concrete vibration stick (hereinafter to be referred as vibrating spear), claim again concrete vibration bar, internal concrete vibrator, immersible concrete vibrator etc., during work, the barred body of vibrating spear is inserted to inside concrete, its vibration wave is directly passed to concrete, realize when pouring concrete builds, get rid of bubble wherein, make firm by ramming, make concrete compaction combination, eliminate the phenomenons such as concrete honeycomb, pitted skin, to improve its intensity, guarantee the quality of concrete component.In order effectively to achieve the above object, according to correlation technique standard, the vibration frequency of concrete vibration stick requires more than 167Hz, belong to high speed vibrator, if provide vibration power source with rotation mode, in the situation that frequency conversion (speed change) not being carried out in rotational power source, its rotating speed should be at 10000rpm(rev/min, r/m) more than.Therefore, realize this type of concrete vibration stick, what first need solution is to obtain the vibration frequency that meets above-mentioned requirements, i.e. rotating speed problem; Next be can be under specific environment long-time reliably working.
The concrete vibration stick generally using now comprises motor external and internal motor.Along with the needs of the development of technology, the Miniaturization Design of equipment and environmental protection and energy saving etc., the concrete vibration stick of internal motor is instead of electric motor external concrete vibration stick progressively.Internal motor concrete vibration stick will provide the motor of vibration power source to be arranged in the barred body of vibrating spear, and drive the vibrating mechanism in barred body, reach the object to barred body vibration, in use, the barred body of concrete vibration stick is inserted to inside concrete and carry out work.In order further to start the performance of concrete vibration stick, there is various technical scheme, but existing still very backward for the power control system aspect of controlling concrete vibration stick operating state, generally adopt traditional switch to control the motor of concrete vibration stick, thereby control its work.During work, requiring to insert concrete is that concrete vibration stick must can not stop in vibrating state, otherwise can cause concrete vibration stick cannot to be extracted and insert by concrete coagulation, while extracting concrete, require to quit work in time, to prevent concrete vibration stick " empty beating ", reduce its useful life.Meanwhile, because the environment of concrete vibration stick work is severe, dust and humidity are high, for power control system, at aspects such as useful life, insulation, all have special requirement, otherwise not only can not work well, and may bring potential safety hazard.Therefore, present power work system generally adopts and on the external equipment (as frequency conversion control device) of the outside stube cable of concrete vibration stick or connection, arranges that regular tap controls is main, during the equipment use of this structure, cannot a people carry out work.There is now the power control system that uses electronic telecontrol mode, its complex structure, cost is high, and due to the particularity of environment for use, cause its life-span short, poor work stability, add that electronic romote-controller need to be worn on it operator, for obviously inconvenience of construction, as easy as rolling off a log loss damages, and use is also very inconvenient.
Utility model content
In view of above defect, technical problem to be solved in the utility model is to provide a kind of long service life, easy to operate power control system, and controls concrete vibration stick easily.
Basic ideas of the present utility model are by a sensing element, mode of operation to be gathered, and control state memorization parts and state is remembered and kept, and then realize equipment (electric motor system) and control with the break-make of power supply.During specific implementation, can adopt transducer or vibration hammer as sensing element; Utilize memory circuit or push type memory switch as state memorization parts.The technical solution adopted in the utility model comprises particularly:
The technical solution adopted in the utility model is:
A power control system, comprising: memory circuit, and described memory circuit connects external power source by feed cable, and connects electric motor system by motor cable; Transducer, described transducer connects described memory circuit by control line; The control signal that described memory circuit is sent here described transducer is remembered and state is kept, and realizes break-make control and maintenance that feed cable is connected with motor cable.
Preferably, described transducer comprises: vibrating sensor, magnetoresistive sensor, photoelectric sensor or touch sensor.
Preferably, described vibrating sensor comprises: insulation crust, be arranged on the touch-control electrode in described insulation crust, the elastomeric element of conduction, described elastomeric element one end connects pendulum, the other end is fixed on insulation crust inwall, make described pendulum can touch described touch-control electrode when vibration, elastomeric element, touch-control electrode are connected with control line respectively.
Preferably, described magnetoresistive sensor comprises: a magnetron, and the two poles of the earth of magnetron are connected with control line, and the operating state of described magnetron is controlled by outside magnet.
Preferably, described photoelectric sensor comprises: connect the pendulum of elastomeric element, and optocoupler or photodiode, described pendulum can block described optocoupler or photodiode.
A power control system, comprising: push type memory switch, and described push type memory switch is connected and is received on feed cable with electric system, and described feed cable connects external power source; Described push type memory switch comprises a button, and described button can be controlled the operating state of described push type memory switch; Vibration hammer, described vibration hammer is connected with reply parts and is arranged on described button top, makes can impact described button under the effect of externally knocking of described vibration hammer.
A concrete vibration stick, comprises electric motor system, vibrational system, barred body, tail pipe system; Described electric motor system provides power for described vibrational system, and described vibrational system is arranged in described barred body, and described barred body is connected with described tail pipe system, in described tail pipe system, is provided with above-mentioned power control system.
Preferably, described power control system setting and be fixed on described tail pipe system front end and described barred body connecting portion near pipeline type cavity in.
Preferably, described vibrational system, electric motor system are arranged in described barred body, described tail pipe system comprises flexible pipe, the first connector that flexible pipe is connected with the body seal of barred body, the second connector of the hollow of connecting hose and thread guard, the feed cable that connects external power source penetrates tail pipe system by thread guard end and connects described memory circuit, and described transducer is fixed near the connecting portion of described flexible pipe front end near the first connector.
Preferably, described vibrational system, electric motor system are arranged in described barred body, described tail pipe system comprises flexible pipe, the first connector that flexible pipe is connected with the body seal of barred body, and described push type memory switch is fixed near the connecting portion of described flexible pipe front end near the first connector.
The utility model one people can operate, and convenient, safety, reliable, has hommization, convenient construction personnel's use.
Accompanying drawing explanation
In order more clearly to describe the related related art scheme of the utility model, the accompanying drawing being related to below gives simple declaration, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The structural representation of Fig. 1 the utility model concrete vibration stick the first embodiment;
The partial structurtes schematic diagram of Fig. 2 the utility model concrete vibration stick the second embodiment;
The partial structurtes schematic diagram of Fig. 3 the utility model concrete vibration stick the 3rd embodiment;
The structural representation of Fig. 4 clutch shaft bearing cover;
The front view of Fig. 5 fan;
The front view of Fig. 6 ducting assembly;
Concrete vibration stick vibrational system schematic diagram in Fig. 7 prior art;
The schematic diagram of vibrational system one embodiment in Fig. 8 the utility model;
The schematic diagram of another embodiment of vibrational system in Fig. 9 the utility model;
Figure 10 is the structural representation of Fig. 8 embodiment;
Figure 11 is the structural representation of Fig. 9 embodiment;
The silicon steel structure schematic diagram of electric motor structure one embodiment in Figure 12 the utility model;
The rotor structure schematic diagram of another embodiment of electric motor structure in Figure 13 the utility model;
The structural representation of Figure 14 tail pipe system terminus inner parts;
The theory diagram of power control system one embodiment in Figure 15 the utility model;
The theory diagram of another embodiment of power control system in Figure 16 the utility model;
The structure principle chart of a kind of transducer that in Figure 17 the utility model, power control system one embodiment is used;
The structure principle chart of a kind of control switch that in Figure 18 the utility model, another embodiment of power control system is used.
Description of reference numerals:
1. vibrational system; 11. first eccentric blocks; 110. eccentric block; 12. eccentric block fastening bolts; 13. vibration gyroaxises; 14. second bearings; 141. first load-bearing bearings; 142. second load-bearing bearings; 15. second eccentric blocks; 2. electric motor system; 21. rotors; 2101. lug boss; 2102. slot for winding; 2103. barycenter adjusting hole; 2104. low-density slot wedge; 2105. high density slot wedge; 211. little Quality Mgmt Dept; 212. large Quality Mgmt Dept; 22. stators; 23. rotating shafts; 230. shaft hole; 24. clutch shaft bearing covers; 241. wire casing; 25. clutch shaft bearings; 251. separator; 3. brush assembly of electric; 31. supports; 32. rectification sub-members; 33. brush carriers; 34. brushes; 4. air circulation system; 40. air compressor machines; 401. puff prot; 402. air entry; 41. first cavitys; 411. bypass exhaust passage; 412. return flow lines radially; 413. axial return flow lines; 414. second cavitys; 415. bypass steam vents; 42. fans; 421. insulation cushion; 422. fan fastening bolts; 4220. fan fastener hole; 423. connector; 424. flabellum; 425. guard ring; 43. exhaust passages; 44. ducting assemblies; 441. back cavity; 442. return duct; 443. discharge; 444. collecting pipe; 45. barriers; 46. blast pipes; 47. second cavitys; 48. filtration members; 49. the 3rd cavitys; 5. barred body; 51. vibration head; 52. shells; 6. tail pipe system; 61. first connectors; 610. return flow line; 62. flexible pipe securing members; 63. flexible pipes; 64. end caps; 641. second connectors; 642. thread guard; 7. power-supply controller of electric; 71. control switchs; 711. vibrating sensor; 7111. insulation crust; 7112. pendulum; 7113. elastomeric element; 712. vibrations control switchs; 7114. touch-control electrode; 7121. housing; 7122. vibration hammer; 7123. reply parts; 7124. push type memory switch; 7125. button; 72. control lines; 73. motor cable; 74. feed cables.
Embodiment
For the ease of those skilled in the art to further understanding of the present utility model, and be clearly familiar with the technical scheme that the application records, complete, correlation technique content of the present utility model disclosed fully, below in conjunction with accompanying drawing, embodiment of the present utility model is described in detail, apparently, described embodiment has only provided a part of embodiment of the present utility model to enumerate mode, for helping to understand the utility model and core concept thereof.Embodiment based in the utility model; those of ordinary skills are not making all other embodiment that obtain under creative work prerequisite; and/or in the situation that not deviating from the utility model spirit and essence thereof; even make various corresponding changes and distortion according to the utility model, but these corresponding changes and distortion all should belong to the utility model scope required for protection.
Relational language definition or supplementary notes that the utility model relates to are as follows:
Motor (English: Electric motor), electric energy is become to the machine of mechanical energy, the rotor by electromagnetic induction drive motors rotates, and by the external output mechanical energy of rotor, can be divided into DC motor and alternating current motor.Brush motor is wherein one type, it comprises brush DC motors, series excitation type AC/DC motor, it is all that cooperation by brush and commutator realizes external electric energy is flowed to rotor, the basic structure of the two is identical or close, can utilize and exchange or direct current work, be that different structures exists certain difference in cost and effective power output.
Centrifugal force (Centrifugal force), refers to because object rotation produces the power that departs from pivot, also refers to a kind of depending on showing power in rotating reference system, and it makes object leave rotating shaft outwards to depart from along radial direction, and numerical value equals centripetal force but opposite direction.In the utility model, by the eccentric part rotating, produce centrifugal force.The barycenter of described eccentric part, not on rotation, comprises that eccentric block etc. has the parts of eccentric structure.
Exciting force (Excitation force), makes it vibrative power by vibration machine stimulus movement parts and test specimen.In the utility model, by the eccentric part rotating in vibrational system, produce centrifugal force, form the exciting force of vibrational system.
The present invention, by the rectification sub-member of described motor, brush assembly of electric being moved on to outside the residing space of rotor, in order to improve the service behaviour of brush motor in closed environment, thereby has realized a kind of method of improving brush motor service behaviour.Further, by the gas in described rectification sub-member, brush assembly of electric space of living in, circulate and/or filtration treatment, for described rectification sub-member, brush assembly of electric provide suitable operational environment.And realized thus a kind of brush motor, and the internal motor concrete vibration stick that utilizes described brush motor to realize.
Basic technology scheme of the present utility model comprises brush motor and concrete vibration stick, specifically comprises:
Brush motor, comprise stator, rotating shaft and be fixed on the rotor in rotating shaft, described rotating shaft is supported by bearing, in described rotating shaft, be provided with rectification sub-member, and corresponding brush assembly of electric, comprise a separator, described separator, between rotor and rectification sub-member, is separated described rotor and rectification sub-member, brush assembly of electric in two different spaces.In the embodiment providing at accompanying drawing, described bearing comprises clutch shaft bearing, the second bearing; Certainly, described bearing can also be other positions to be set for the bearing of supporting revolving shaft.
Concrete vibration stick, comprises barred body, is arranged on vibrational system in barred body, for described vibrational system provides the electric motor system of power, the tail pipe system being connected with described barred body, and described electric motor system adopts the motor described in right 1; In described tail pipe system, there is pipeline type cavity; The space at described rectification sub-member, brush assembly of electric place is communicated with the pipeline type cavity in described tail pipe system.
Provided by way of example the example of concrete application and realization below:
As shown in Figure 1, concrete vibration stick comprises barred body 5, and the tail pipe system 6 being connected with barred body 5.
Barred body 5 is by shell 52 and set gradually vibrational system 1 within it, for vibrational system 1 provides the rectification sub-member 32 to its electric energy transmitting on the electric motor system 2, electric motor system 2 of power, form with the part parts in brush assembly of electric 3 and air circulation system 4.Particularly:
The shell 52 front end ends of barred body 5 are vibration head 51, vibration head 51 is the front end packaged unit of barred body 5, also be the position of amplitude maximum in the barred body 5 vibration courses of work, that concrete is applied to the position that exciting force is the strongest, therefore it should have higher intensity, shock-resistant and wear-resistant to realize.Meanwhile, conventionally, in order to increase the total quality of barred body 5, can adopt as required different counterweights.Vibration head 51 can adopt any known technology to be connected with shell 52.Shell 52 ends, rear end are to carry out the connecting portion of mechanical connection with the first connector 61 of tail pipe system 6.In actual applications, shell 52 and vibration head 51 all adopt steel part, therefore can adopt be threaded (and can carry out waterproof sealing by seal washer), so that assembly and disassembly, certainly, if technique allows, the two can be fabricated to a global facility, improve its mechanical strength, sealing effectiveness, and reduce number of components; Correspondingly, shell 52 rear ends for adopting any known technology, can be realized the connecting portion being connected with the first connector 61, as adopt screw thread, card falcon or other can realize the syndeton (and can carry out waterproof sealing by seal washer) being tightly connected, or even be adapted to carry out welded structure, bonding structure etc.
In shell 52 inside, vibrational system 1 is " choosing " type structure of single load-bearing bearing, it adopts one group of load-bearing bearing to be supported on the vibration gyroaxis that its both sides are fixed with respectively eccentric part---and one group of load-bearing bearing " is chosen " and is played a pair of eccentric part, and the centrifugal force of its generation is passed to the shell 52 of barred body 5.Restriction due to existing bearing manufacturing technology, and the exciting force that vibration produces is large, the undercapacity of single load-bearing bearing, actual with time adopt a plurality of load-bearing bearings to constitute bearing assembly to realize, what in the application's embodiment, adopt is that the load-bearing bearing group (i.e. the second bearing 14) that 3 load-bearing bearings form realizes, certainly, can also as required, adopt the load-bearing bearing of other quantity to realize.In the embodiment that Fig. 1 provides, the concrete structure of vibrational system 1 is, the second bearing 14 consisting of three load-bearing bearings with the vibration gyroaxis 13 of rotating shaft 23 mechanical connections supports, and the second bearing 14 is fixed on shell 52 inwalls, and rotating shaft 23, vibration gyroaxis 13 rotations are point-blank; On the vibration gyroaxis 13 in the outside of the second bearing 14 (close barred body 5 front end one sides), by eccentric block fastening bolt 12, be fixedly connected with the first eccentric block 11, on the vibration gyroaxis 13 of the inner side of the second bearing 14 (close electric motor system 2 one sides), by eccentric block fastening bolt 12, be fixedly connected with the second eccentric block 15, two eccentric blocks 11,15 are positioned at the same side of vibration gyroaxis 13 rotations, and preferably can make the barycenter line of the two and vibrate gyroaxis 13 rotations in same plane; The centrifugal force producing when further, described two eccentric blocks 11,15 rotate is identical or approaching with respect to the moment of the second bearing 14.Further, the rotor centroid of described electric motor system 2 departs from the rotation of rotating shaft 23, form eccentric rotor (preferably, rotor centroid and eccentric block barycenter are positioned at rotation homonymy, and be preferably positioned at eccentric block barycenter and vibrate the definite plane of gyroaxis 13 rotations), described eccentric rotor forms an eccentric part, electric motor system 2 and vibrational system 1 are effectively integrated, produce when rotated centrifugal force, the exciting force producing to strengthen vibrational system 1, can reduce even to cancel the second eccentric block 15, thereby reduce parts and taking barred body 5 interior spaces, under the prerequisite that does not reduce exciting force, realize the reasonable utilization to the useful space in barred body 5, or need and can make barred body 5 length to be reduced according to design, meet different application demands, the related art scheme of its specific implementation describes in detail later separately.In order to increase eccentric mass, can also the in the situation that of proof strength, by vibration gyroaxis 13, be also the eccentric part with eccentric structure, for example adopt vibration gyroaxis 13 is partly or entirely made to half round post, what in Fig. 1, adopt is that the vibration gyroaxis 13 in the outside of the second bearing 14 is made to half round post.Although vibrational system 1 adopts above-mentioned " choosing " type structure in the embodiment providing at Fig. 1, in fact, it can also be that other that provide hereinafter " are chosen " type structure, can also adopt traditional " lifting " type structure (principle as shown in Figure 7).Certainly described vibrational system 1 can also adopt existing other exciting modes to realize.
Electric motor system 2 adopts brush motors, and it is by stator 22, rotating shaft 23 and be fixed on rotor 21 in rotating shaft 23, rectification sub-member 32, brush assembly of electric 3 etc. and form.Described rotor 21 consists of rotor core and the armature winding (rotor winding) on rotor core, in order to reduce eddy current, rotor core consists of multi-disc silicon steel plate stacking insulated from each other, on iron core, there is the slot for winding of putting for armature winding, each commutator segment of described rectification sub-member 32 is electrically connected to each armature winding respectively, to power to armature winding by rectification sub-member 32.Second this bearing of bearing 14(that described rotating shaft 23 is arranged on described barred body 5 front ends is the spring bearing of electric motor system 2 rotating shafts 23, it is again the spring bearing of vibrational system 1 vibration gyroaxis 13, the two unification, simplified structure, reduce taking the barred body confined space), the clutch shaft bearing 25 of rear end supports, rectification sub-member 32 in described rotating shaft 23 and brush assembly of electric 3, be arranged in the space of clutch shaft bearing 25 outsides (barred body 5 end one sides), clutch shaft bearing 25 is between rotor 21 and rectification sub-member 32, brush assembly of electric 3.In Fig. 1, rectification sub-member 32 is positioned at rotating shaft 23 rear ends, and relevant position correspondence arranges brush assembly of electric 3, and brush assembly of electric 3 is fixed on the inwall of shell 52.Brush assembly of electric 3 comprises a support 31 by insulating properties, be fixed on brush carrier 33 on support 31, be placed on the brush 34 in brush carrier 33.Support 31 is made for having the hard material of certain just deformability, the thick printed circuit board (PCB) of general use, with fixing brush carrier 33, as brush assembly of electric 3 is whole, is fixed and is connected with miscellaneous part (as the shell 52 in the utility model) simultaneously, brush carrier 33 is splendid attires and keeps the mechanical guide groove of brush 34 positions, general is also the path (also have service cable is directly connected on brush 34) that brush 34 is connected with external circuit, it guarantees that brush 34 can radially moving freely along rectification sub-member 32 within it, and contact resistance that can be less with brush 34 maintenances, therefore it is the support of brush 34, location and power supply part, service cable is connected on brush carrier 33, and brush 34 is generally exerted pressure by elastomeric elements such as springs, with rectification sub-member 32 sliding contacts, realizes to rectification sub-member 32 power supplies.The general carbon brush that uses of brush 34.Due to the outside general naked layer of brush assembly of electric 3, therefore guarantee the insulation of brush assembly of electric 3 and shell 52 and miscellaneous part, the position that brush assembly of electric 3 are installed at shell 52 inwalls arranges insulating barrier, generally can be by laying insulating paper and soaking insulating varnish.
Pass through technique scheme, without increase additional components in the situation that, rectification sub-member 32, brush assembly of electric 3 are moved on to beyond rotor 21 working spaces, contribute to that 32 of brush 34 and rectification sub-members are produced to high-temperature gas and the waste gas that electric sparks cause and can be exported heat radiation, brush 34 wearing and tearing produce powder also can be discharged (by space heat elimination or discharge in the tail pipe system 6 of connection barred body 5, if be also convenient to dispel the heat accordingly or pump-down process as the brush motor of common brush motor or other types).Now clutch shaft bearing 25 as separator by brush 34, rectification sub-member 32 and rotor 21, stator 22 isolation and in different physical spaces; can be because of high temperature and electric spark bright bad rotor 21, stator 22 and the insulating protective layer thereof of brush 34, rectification sub-member 32, brush dust also can not affect the service behaviour of electric motor system.The restriction of effectively having expanded barred body 5 built-in motor system 2 installing spaces by this structure, brush assembly of electric 3 has enough broad space to install in clutch shaft bearing 25 outsides, is also convenient to this space to carry out effective insulation processing.Also being convenient to provides corresponding oxidation environment (oxygen and humidity) by other spaces extraneous or that be communicated with for forming oxide-film at working face in brush 34 and rectification sub-member 32 courses of work; Also lay a good foundation for the use of follow-up air circulation system 4; The spacing that has shortened the two bearings of two ends of rotor supporting revolving shaft 23 by this technological means, has reduced the disturbance of inner rotating shaft 23, especially for thering is the motor of eccentric rotor, the rotating shaft disturbance rejection aspect of vibrating motor performance is more remarkable.Installing, safeguarding and changing in the process of brush 34, without parts such as dismounting bearing, rotating shaft 23 and rotors 21, can carry out quickly in brush assembly of electric 3 processing that the replacing about parts is connected with relevant cables, operating efficiency is being provided.Effectively improved the service behaviour of brush motor and the convenience of installation and maintenance, guaranteed that the brush motor in concrete vibration stick can normally be worked for a long time, for the realization of its Specifications is laid a good foundation.
In order to ensure rectification sub-member 32, be electrically connected to the armature winding on rotor 21, Fig. 4 provides the structural representation of clutch shaft bearing cover 24, it comprises the shaft hole 230 along central axis, rotating shaft 23 is through described shaft hole 230, clutch shaft bearing cover 24 is socketed in rotating shaft 23, at clutch shaft bearing, overlapping 24 outer walls is parallel to and on central axis, offers wire casing 241, for rectification sub-member 32 and the connecting line of epitrochanterian armature winding, pass, and avoid the damage of 25 pairs of connecting lines of clutch shaft bearing of assembling, generally directly the enamelled wire that forms armature winding to be directly connected on rectification sub-member 32 through described wire casing 241, the quantity of described wire casing is mated design according to the design of motor, 4 of ordinary circumstance symmetric designs can meet the demands completely, clutch shaft bearing 25 is socketed in rotating shaft 23 outer walls.By described clutch shaft bearing cover 24, realized being easily connected of clutch shaft bearing 25 and rotating shaft 23, also guaranteed that rectification sub-member 32 is electrically connected to the reliable of armature winding.
Stator 22 is fixed on shell 52 inwalls, and for brush DC motors, described stator 22 can adopt permanent magnet---permanently magnetic stator, or consists of stator core and the excitation winding (stator winding) on stator core---winding type stator.
The inwall that described permanently magnetic stator can adopt cylinder type or tile fragment type permanent magnet to be fixed on shell 52 in the mode such as bonding forms, certainly, also can adopt and at shell 52 inwalls, output stator slot and fix permanent magnet, or by support etc., permanent magnet is fixed on to shell 52 inwalls.Described stator can consist of the combination of polylith permanent magnet.
Technical scheme as winding type stator, described stator core directly consists of a part for steel casing 52, by at shell 52 internal placement slot for windings, and stator winding is formed to stator around the home in described slot for winding, the advantage of this technical scheme is that stator 22 and shell 52 are an inseparable integral body, job stability is strong, not fragile, but is not easy to implement.Another technical scheme realizing as described stator 22, is fixed on described winding type stator on the inwall of shell 52 as an individual components.As a kind of implementation of this technical scheme, described stator core adopts the upper layout slot for winding at arc surface steel plate, by stator winding around the home in slot for winding.As its another kind of implementation, employing meets intermittently and coordinates (in fact interference fit also can), internal diameter and meets the steel pipe that stator design requires (but also iron pipe) at the internal diameter of external diameter and shell 52, at outer wall of steel pipe (and/or inwall), mill out the needed whole slot for windings of complete stator to put corresponding stator winding, form stator; Between different slot for windings, output the groove that connects described steel pipe inside and outside wall, but institute's groove does not connect whole stator in the vertical, between adjacent slot for winding, leaving a small amount of steel pipe and by described groove, be not formed through the magnetic pole connecting part of stator various piece (electromagnetism magnetic pole), is that the stator of a motor forms an interconnective integral body; Usually can form stator steel pipe two ends or two ends and the middle wide steel pipe walls magnetic poles connecting portion of one 2～8mm that respectively stays.Adopt stator that this technical scheme forms easily overall time pack in shell and be fixed, although there is the existence of magnetic pole connecting part, but because it is very tiny, flux loss to stator various piece (electromagnetism magnetic pole) is little, can not form impact to whole motor performance, and, owing to there being described magnetic pole connecting part, whole stator is a fixing integral body, in the vibrating spear course of work and in collision, can stator structure not formed and be destroyed, stability and the reliability of the performance of whole vibrating spear have been strengthened, and can reduce the radial thickness of stator 22, thereby reduce taking excellent intracorporeal space.Certainly, also can adopt the material without magnetic conductivity to carry out the various piece (replacing the groove between stator various piece) of connecting stator, also can make stator form an integral body, from performance perspective, this is optimal design, but this can obviously increase technology difficulty and cost aspect, and it is not the improvement of respective motor performance is not remarkable, therefore preferred from cost angle.As the application of scale, preferably directly by mould, make the stator core of said structure.Described stator winding can adopt shunt excitation formula, series excitation formula to be connected with compound-wound with rotor winding, if conditions permit also can adopt separated exciting, but adopts shunt excitation formula, series excitation formula as the preferred version of concrete vibration stick.
For there being brush alternating current motor, it is series excitation type alternating current motor, its stator 22 can adopt the winding type stator in above-mentioned brush DC motors, and, stator winding and rotor winding adopt cascaded structure (being similar to aforesaid series excitation formula), be that stator winding and rotor winding are by brush 34, rectification sub-member 32 forms series loop, stator winding is synchronizeed and is changed with the current phase in rotor winding, because the remanent magnetism of ordinary steel or iron is high, also can form eddy current, thereby loss electric energy, although the stator structure of above-mentioned brush DC motors can be realized the work of series excitation type alternating current motor, but energy transformation ratio is low, reduce the power of motor, therefore, stator core should adopt and be similar to rotor core, with silicon steel plate stacking insulated from each other, form.Therefore adopt series excitation type AC electrical chance to increase process complexity and cost, because stator core adopts the silicon steel sheet laminating, the in the situation that of equal-wattage, also can cause the increase of barred body 5 sizes simultaneously.Therefore,, as the utility model, preferably adopt brush DC motors.
In the concrete application of reality, in order to simplify parts and to be convenient to installation and maintenance, simultaneously also for gaining in strength, the integral body that the rotating shaft 23 of motor and vibration gyroaxis 13 consist of same rotating shaft.During electric motor system 2 work, the heat that rotor 21 and stator 22 parts produce dispels the heat by the clammy concrete in outside by shell 52.On the Design of Rotation of electric motor system 2, can adopt existing mature technology, the Design of Rotation of above-mentioned brush motor is met to 11000-12000rpm, even higher.
Tail pipe system 6 is mainly comprised of flexible pipe 63, the first connector 61 that the shell 52 of flexible pipe 63 and barred body 5 is tightly connected, the end cap 64 of flexible pipe 63 latter ends, described connected mode is according to different connection materials, adopts any known, connected mode of adapting with it.In the embodiment providing at Fig. 1, the first connector 61 adopts thread seal to be connected with shell 52, in the use procedure of vibrating spear, workmen's hand hose line is controlled barred body insertion, proposition and the position in concrete and is moved and state transformation, flexible pipe 63, when meeting certain bending flexibility, also must possess higher intensity.The reliability being connected with the first connector 61 in order to ensure flexible pipe 63, on the first connector 61, be useful on to increase with the connecting portion of fastening flexible pipe 63 and be connected frictional force and strengthen the annular groove that is connected sealing effectiveness, 62 pairs of flexible pipes of flexible pipe securing member 63 are installed outside this connecting portion flexible pipe 63 and carry out fasteningly, strengthen bonding strength and sealing effectiveness.At flexible pipe 63, the inner pipeline type cavity being communicated with that forms of the first connector 61, the cable of powering for electric motor system 2 (is simplification accompanying drawing, in Fig. 1, do not draw) from end cap 64, penetrate and be connected to electric motor system 2 by this pipeline type cavity and provide cheaply, also can protect cable not damaged simultaneously; In addition, in this pipeline type cavity, be full of air or other gas that contains oxygen and steam (object is to increase the humidity of gas), thereby be formed with the oxidation environment that forms oxide-film while being beneficial to described rectification sub-member, brush assembly of electric work, directly be communicated with rectification sub-member 32 and the residing space of brush assembly of electric 3, for it provides heat radiation, dust discharge passage and meets it, be oxidized film formed air ambient, said process can be realized by the mode of free convection.Thereby more effectively guarantee electric motor system 2 in the barred body 5 of sealing normally, effectively work.Further, in this tail pipe system 6, can also be provided for controlling the control system (for simplifying accompanying drawing, not drawing) of electric motor system 2 opening and closing in Fig. 1.Described end cap 64 can be the seal member for seal tube 63, can be also to have waterproof to enter the parts that still can guarantee pipeline type cavity in air turnover tail pipe system 6.
Certainly described tail pipe system 6 also can not adopt the above-mentioned technical scheme with flexible pipe 63, and adopts hard straight tube, but tail pipe system 6 length of this technical scheme can be subject to certain now, and use and migration shows slightly constant.
In order further to improve the operational environment of electric motor system 2, also comprise that one is arranged on the air circulation system 4 in barred body 5 ends and tail pipe system 6, it comprises Forced Air Convection parts, convection current air channel, air circulation and storage cavity, and air filter module etc.; Described convection current air channel comprises the first air channel, the second air channel.Pipeline type cavity in described tail pipe system 6 is communicated with the space at rectification sub-member 32, brush assembly of electric 3 places, to realize the space articulation at air circulation system 4 and rectification sub-member 32, brush assembly of electric 3 places.Pipeline type cavity in described tail pipe system 6 forms air circulation and storage cavity.
In the embodiment providing at Fig. 1, described air circulation system 4 comprises, what be arranged on barred body 5 ends is fixed on rotating shaft 23 rear end end faces for air is carried out to the pipeline type cavity of the fan 42 of forced convertion, the ducting assembly 44 that is arranged on fan 42 afterbodys, the tail pipe system 6 inside return flow line 610 forming and the second cavity 47, the 3rd cavity 49 being separated out therein by filtration members 48, and forms therein the air motion of direction as shown by arrows in FIG.; Described the second cavity 47, the 3rd cavity 49 form air circulation and storage cavity; Described fan 42 is as Forced Air Convection parts.Particularly:
Fan 42 is aerofoil fan, is fixed on rotating shaft 23 rear end end faces, and has rotating shaft 23 to rotarily actuate and form the air-flow of blowing brush assembly of electric 3 by fan fastening bolt 422; Owing to being provided with rectification sub-member 32 in rotating shaft 23 rear ends, for ease of insulation, be preferably on rotating shaft 23 rear end end faces and be provided with the insulation cushion 421 with insulating effect; For the ease of brush assembly of electric 3 air motion around, be convenient to heat radiation and dust emission, at fan 42,32 of rectification sub-members, there is a gap to form the first cavity 41; The exhaust passage 43 that gap between fan 42 outsides and shell 52 forms.In order to contribute to the motion of air-flow in exhaust passage 43, preferably, the structure that fan 42 adopts with guard ring 425.As shown in Figure 1, shown in Figure 5, fan 42 comprises flabellum 424, be positioned at the fan fastener hole 4220 for provided with fan fastening bolt 422 that fan 42 middle parts were fixed and driven the connector 423 of flabellum 424 rotations, are arranged on connector 423 centers, be positioned at the guard ring 425 of flabellum 424 ends, by this structure, during fan 42 rotation, the air motion of fan 42 inside and outside (guard ring 425 outsides) can not influence each other, thereby in the contrary air motion direction of the inside and outside formation of fan 42.
At fan 42 rears, be close to but do not affect the ducting assembly 44 that fan 42 rotates, the circulation that ducting assembly 44 is air provides operation passage, and it adopts structure illustrated in fig. 6.Ducting assembly 44 is a funnel-like part, and it is communicated with the first cavity 41, the first cavity 41 is communicated with the second cavity 47 respectively with the 3rd cavity 49.Shown in Fig. 1, Fig. 6, it comprises the infundibulate back cavity 441 that is positioned at front end, is arranged on back cavity 441 bottoms and connects the return duct 442 that ducting assembly 44 is communicated with outside; The discharge 443 that opening is located at ducting assembly 44 front sides and is communicated with the collecting pipe 444 that is positioned at ducting assembly 44 rear ends; Return duct 442, discharge 443 are crisscross arranged on ducting assembly 44, and the wall through ducting assembly 44 is not still communicated with each other from different directions, realizes and utilizes ducting assembly 44 to carry out dredging of different motion direction air-flow in a narrow space.The number of return duct 442, discharge 443 is according to the acquisition range required design of the size of throughput, air-flow, and shown in Fig. 6 is 4 groups of return ducts 442, the discharge 443 being crisscross arranged.Simultaneously, for some other application scenarioss, the aperture position of the shape of back cavity 441, discharge 443 suitably can be adjusted, if back cavity 441 is in ducting assembly 44 front end face centers and connect front end face center, and the opening of discharge 443 is also distributed in ducting assembly 44 front end faces, the opening of discharge 443 and back cavity 441 are all on end face; Or the opening of discharge 443 is positioned at the side of ducting assembly 44 etc.In the embodiment providing at Fig. 1, the back cavity 441 of ducting assembly 44 is over against the working face of fan 42 flabellums 424, and the exhaust passage 43 that the opening of discharge 443 forms with the gap between fan 42 outsides and shell 52 connects, at ducting assembly 44 trailing flanks, be provided with barriers 45, it is to prevent that the gas leakage of exhaust passage 43 from, to ducting assembly 44 rear sides, being also that ducting assembly 44 is fixed on to shell 52 inwalls on the other hand on the one hand; For the ease of realizing, can adopt and will outside the opening inner side (near ducting assembly 44 central sides) of discharge 443, be cut in the lateral surface that guard ring 425(can be circumscribed guard ring 425, also medial surface, can also be the position between guard ring 425 superolateral surfaces and medial surface), can effectively avoid like this air-flow on flabellum 424 all to derive from back cavity 441, and the air-flow in guard ring 425 outsides can enter discharge 443.Collecting pipe 444 is connected with blast pipe 46, and blast pipe 444 is through the second cavity 47 and be arranged on the filtration members 48 in tail pipe system 6, enters the 3rd cavity 49; Certainly also can adopt collecting pipe 444 and blast pipe 46 are made to an integral body, i.e. collecting pipe 444 prolongations meet said structure requirement; But because blast pipe 46 generally can be through a part for flexible pipe 63 in tail pipe system 6, and flexible pipe 63 in the course of the work can be because bending to the motion of barred body 5 and control, therefore, if tail pipe system 6 has, need crooked flexible pipe 63, blast pipe 46 also preferably adopts flexible pipe.Between pipeline type cavity in blast pipe 46, ducting assembly 44 and tail pipe system 6 (being mainly the cavity in the first connector 61), form return flow line 610, return flow line 610 is communicated with return duct 442.Described filtration members 48 can adopt sponge, micropore cardboard etc. can stop dust by and the material with excellent air permeability make, the position of filtration members 48 can arrange flexibly.Generally the 3rd cavity 49 is obviously greater than the second cavity 47.If while certainly needing further to shorten the length dimension of barred body 5, also ducting assembly 44 can be moved on in tail pipe system 6.Adopt above-mentioned ducting assembly 44 effectively to realize the air circulation convection current for relative complex in a limited space feasible air channel is provided, described air channel also can be applicable to the circulative convection that other field is realized all kinds of fluids.
During work, under the forced convertion effect of fan 42, in the first cavity 41, contain dust, waste gas is discharged to the discharge 443 of fan 42 rear ends with the air that carries heat under the effect of fan 42 from the exhaust passage 43 in fan 42 outsides, and the collecting pipe in ducting assembly 44 444, the blast pipe 46 being connected with collecting pipe 444 is delivered to the 3rd cavity 49 in tail pipe system 6, effect due to fan 42, in filtration members 48 both sides, form pressure reduction, the cold air of the 3rd cavity 49 enters the second cavity 47 after filtration members 48 filters out dust etc., and through return flow line 610, return duct 442, back cavity 441 enters fan 42 and blows to brush assembly of electric 3, first cavity 41 at rectification sub-member 32 places.In this way, forcibly to carrying out forced convertion dedusting, heat radiation containing dust, high-temperature gas in first cavity 41 at brush assembly of electric 3, rectification sub-member 32 places, and introduce new accelerating oxidation film and form the needed oxygen-containing gas with corresponding humidity (in actual use for thering is the air of certain humidity), make it to be beneficial to the work of electric motor system 2.
In this embodiment, the first air channel space (space that comprises the first cavity 41) at described rectification sub-member 32, brush assembly of electric 3 places being communicated with the 3rd cavity 49 consists of exhaust passage 43, discharge 443, collecting pipe 444, blast pipe 46.Through fan 42, described the second cavity 47 is consisted of return flow line 610, return duct 442, back cavity 441 etc. with the second air channel that the space (space that comprises the first cavity 41) at described rectification sub-member 32, brush assembly of electric 2 places is communicated with.
Certainly, described air circulation system 4 is except being applied in embodiment of the present utility model, can also be applied independently in electric motor system or the generator system of other types, also can directly or after slightly adjusting based on its thinking be applied to other equipment or field, in the applied environment that carries out air (or other gases, liquid) circulation, filters.For other application beyond concrete vibration stick, the 3rd described cavity 49 can be completely with open, or without filtration members 48, respectively blast pipe 46, return flow line 610(also can be adopted independent tubes to realize) space opening that meets application demand with space outerpace or other docks.
Fig. 2 provides the second embodiment of the concrete vibration stick of realizing based on brush motor; The present embodiment and Fig. 1 provide the difference of embodiment to be: rectification sub-member 32, brush assembly of electric 3, between clutch shaft bearing 25 and rotor 21, are provided with separator 251 between described rectification sub-member 32, brush assembly of electric 3 and rotor 21; And the structure of air circulation system 4 is adjusted adaptably.Specifically comprise:
Separator 251 adopts such as metal, polymeric material, asbestos etc. resistant to elevated temperatures material to be made into circular ring part, described separator 251 can be an individual components, be fixed in rotating shaft 23 and rotor 21 synchronous rotaries, separator 251 can opposite shell 52 and the own rotation of stator 22; Or separator 251 is fixed on to shell 52 inwalls, in rotating shaft 23, the rotation of rotor 21 do not exert an influence to it.In order to strengthen isolation effect, can also adopt the combination of such scheme, with two parts, form 251, one of separators and be fixed on shell 52, one is fixed in rotating shaft 23, is crisscross arranged; The parts of the similar hairbrush shape that also or adopt separator 251 and the parts with respect to its rotation to adopt soft Elastic Contact, exotic material makes as adopted etc.Described separator 251 has carried out rectification sub-member 32, brush assembly of electric 3 to separate and in two different physical spaces from rotor 21, the residing space of stator 22, intercepted 32 of brush 34 and rectification sub-members and produced high-temperature gas and the impact of waste gas on rotor 21, stator 22 and insulating barrier thereof that electric spark causes, brush dust also can not affect the service behaviour of motor.Brush 34 wearing and tearing produce powder also can have an opportunity to be discharged (by space heat elimination or discharge in the tail pipe system 6 of connection barred body 5, if be also convenient to dispel the heat accordingly or pump-down process as the brush motor of common brush motor or other types).The close technique effect of technical scheme providing with Fig. 1 has been provided.
With it adaptably, air circulation system 4 also changes, and it comprises Forced Air Convection parts, convection current air channel, air circulation and storage cavity, and air filter module etc.; Described convection current air channel comprises the first air channel, the second air channel.Pipeline type cavity in whole tail pipe system 6 forms the 3rd cavity 49.Between separator 251 and brush assembly of electric 3, arrange one intermittently, to contribute to air current flow, between brush assembly of electric 3 and the clutch shaft bearing 25 in rotating shaft 23 rear ends, fan 42 is installed, 3 of fan 42 and brush assembly of electric have a gap to form the first cavity 41; At shell 52 inwalls, filtration members 48 is installed, 25 of filtration members 48 and clutch shaft bearings form the second cavity 414.Described fan 42 can adopt aerofoil fan or centrifugal fan, is to take the explanation that aerofoil fan carries out as example at Fig. 2 in the embodiment providing.In rotating shaft 23, have and run through its radially return flow line 412 radially, radially return flow line 412 is corresponding with the perforate on fan 42 flabellum connector walls, and make the air-flow in return flow line 412 can under the forced convertion effect of fan 42, enter the first cavity 41, there is the axial return flow line 413 that connects end face and extend to return flow line 412 radially and be communicated with it rotating shaft 23 rear ends, radially return flow line 412, axially return flow line 413 is communicated with the first cavity 41, the second cavity 414.In barred body 5, be provided with the bypass exhaust passage 411 that is communicated with the first cavity 41 and the 3rd cavity 49, bypass exhaust passage 411 has bypass steam vent 415 at the 3rd cavity 49, correspondence position at intermittence between the first cavity 41 and separator 251 and brush assembly of electric 3 is provided with bypass air inlet and (in figure, draws, but do not mark, the bypass air inlet of certain two positions is not to arrange simultaneously).During work, rotating shaft 23 drive fan 42 force the intermittence between the first cavity 41(and separator 251 and brush assembly of electric 3) center brush assembly 3, what rectification sub-member 32 formed enters the 3rd cavity 49 containing dust hot gas through bypass exhaust passage 411, under suction function, air in the 3rd cavity 49 after filtration part 48 filters out dust and enters the second cavity 414, and by return flow line 412 radially, axially return flow line 413 enters the intermittence between the first cavity 41 and separator 251 and brush assembly of electric 3, realize the circulation of the air-flow direction shown in arrow in Fig. 2, reach the object of forced circulation.Described in this embodiment, the second cavity 414, the 3rd cavity 49 form air circulation and storage cavity; Described fan 42 is as Forced Air Convection parts.The space (space that comprises the first cavity 41) at described rectification sub-member 32, brush assembly of electric 3 places is consisted of bypass exhaust passage 411 with the first air channel that the 3rd cavity 49 is communicated with.The second air channel described the second cavity 414 being communicated with the space (space that comprises the first cavity 41) at described rectification sub-member 32, brush assembly of electric 3 places through fan 42 is by radially return flow line 412, axial return flow line 413 etc. form.
The bypass exhaust passage 411 providing in Fig. 2 is arranged on the wall of shell 52, and it can adopt many bypass exhaust passage 411 to arrange many around shell 52 intervals.In addition bypass exhaust passage 411 can also be arranged on an individual components between clutch shaft bearing 25 and shell 52, and it is socketed in clutch shaft bearing 25 outsides, and is arranged on shell 52 inwalls; And adopt and to be arranged on shell 52 outsides, even adopt an independent pipeline to guide to space outerpace.The expansion of described air circulation system 4 application and distortion can be implemented with reference to the embodiment in figure 1.
By technique scheme, can form equally the effect close with the embodiment of Fig. 1, but comparatively speaking, the present embodiment structure relative complex, but for some, specifically to apply, the present embodiment still has use value.
Fig. 3 provides the partial structurtes of concrete vibration stick the 3rd embodiment; The embodiment providing with Fig. 1 compares, its difference is to have improved Forced Air Convection parts, by air compressor machine 40 as Forced Air Convection parts, provide the fan 42 in embodiment to be realized by air compressor machine 40 Fig. 1, air compressor machine 40 is fixed on shell 52 inwalls, and rectification sub-member 32 contacts of getting along well in rotating shaft 23, between air compressor machine 40 outside shell 52 inwalls, form exhaust passage 43.The air entry 402 of air compressor machine 40 is arranged in the back cavity 441 of ducting assembly 44, puff prot 401 is positioned at the first cavity 41, to brush assembly of electric 3, rectification sub-member 32 delivery airs, force the dust-laden hot gas of the first cavity 41 to enter into discharge 443 through exhaust passage 43, form air and press the circulation of the flow direction shown in arrow in figure, reach forced circulation object.Air compressor machine 40 can with electric motor system 2 common sources.Because the forced flow performance of 40 pairs of air of air compressor machine is strong, can obtain than the better air circulation effect of fan 42.Certainly, the technical scheme of this air compressor machine 40 also can the technical scheme for embodiment that Fig. 2 provides in.
The technical scheme of the brush motor that Fig. 1-Fig. 6 provides and the brush motor that comprises air circulation system 4 can independent utility, and now shell 52 is equivalent to common motor shell; Also may be used on other operational environments and equipment that need motor.
The vibrational system operation principle that Fig. 7 provides two load-bearing bearings that the vibrational system of existing concrete vibrating spear adopts " to lift " eccentric block, rotor 21 rotors 21 that are arranged on the electric motor system 2 in barred body are supported between clutch shaft bearing 25 and the second load-bearing bearing 142 by rotating shaft 23, and guarantee rotating shaft 23 flexible rotating under the effect of rotor 21; Vibration gyroaxis 13 two ends are supported by the first load-bearing bearing 141, the second load-bearing bearing 142 respectively, on the vibration gyroaxis 13 between the first load-bearing bearing 141, the second load-bearing bearing 142, be fixed with eccentric block 110, vibration gyroaxis 13 connection rotating shafts 23, because the barycenter A of eccentric block 110 departs from the pivot center that vibrates gyroaxis 13, under the driving of rotating shaft 23, vibrate gyroaxis 13 and eccentric block 110 High Rotation Speeds produce centrifugal force f a, and by the first load-bearing bearing 141, the second load-bearing bearing 142, centrifugal force being passed to barred body, excitation barred body forms circular vibration, makes barred body that exciting force is externally provided.Structure due to this " lifting ", need on the one hand at least two (in fact, restriction due to existing bearing technology, two groups of bearings that the first load-bearing bearing 141, the second load-bearing bearing 142 are constituted by 2 load-bearing bearings respectively) be symmetricly set on the both sides of eccentric block, must cause parts many, taken space limited in barred body more or caused barred body to be extended, also having increased cost.The more important thing is centrifugal force f in this structure athe diverse location that is applied to the shell of barred body by the first load-bearing bearing 141,142 liang of group bearings dispersions of the second load-bearing bearing, is unfavorable for forming the circular vibration in ideal model, has weakened the exciting force that barred body produces; On the other hand, due to centrifugal force f athe directed force F applying by vibration gyroaxis 13 pairs of the first load-bearing bearings 141, the second load-bearing bearings 142 l1, F l2be positioned at eccentric block 13 1 sides, caused the distribution of force of the first load-bearing bearing 141, the second load-bearing bearing 142 uneven, accelerated its concentrated wear, shorten the useful life of bearing.In this class vibrational system, some technical schemes also arrange the bearing of a support motor rotary shaft 23 in addition, general in order to simplify this bearing of incomplete structure of barred body inner part, and are supported by the second load-bearing bearing 142 countershafts 23.In addition, for providing the electric motor system of power, this class vibrational system adopts traditional balancing motor, the barycenter of its rotor is positioned on the rotation of rotating shaft 23, the centrifugal force that its exciting force has merely eccentric block 110 rotations to produce provides, its vibrational system with for it, provide the electric motor system of power completely separated, increase the volume of equipment and because electric motor system balanced rotation inertia also can weaken the exciting force of barred body.
The vibrational system realizing based on existing common balancing motor, environmental protection general electric motor mass ratio vibrator), 201210570115.5(title the Chinese patent application 200620136704.2(title that the applicant successively submits to:: motor vibrator) disclose by the rotor of electric motor system being made to eccentric rotor (rotor centroid departs from the rotation of rotor), directly utilize the rotation of electric motor system itself to form centrifugal force, and exciting force is externally provided.And corresponding technical scheme is disclosed in above-mentioned application, and at this, be no longer repeated in this description as space is limited, only in conjunction with following embodiment, carry out corresponding brief description.
Fig. 8 provides the schematic diagram of vibrational system one embodiment that the utility model uses, and Figure 10 provides the structural representation of realizing its principle; In this embodiment, the rotor 21 of electric motor system is an eccentric rotor, be positioned at a side of the second bearing 14, it comprises separation and the little Quality Mgmt Dept 211 of rotating shaft 23 both sides, large Quality Mgmt Dept 212, make the barycenter B of rotor 21 depart from the rotation of rotating shaft 23, when rotor 21 rotation, form centrifugal force, thereby form vibrating motor, thereby the quality of rotor 21 is also effectively incorporated in vibrational system, effectively strengthens exciting force.On the vibration gyroaxis 13 of the opposite side of the second bearing 14, be provided with the first eccentric block 11, vibration gyroaxis 13 is connected with rotating shaft 23, and there is identical rotation, the barycenter A of the first eccentric block 11, the barycenter B of rotor 21 and above-mentioned rotation in same plane, and when rotation the centrifugal force f that forms of barycenter A, barycenter B a, f bbe applied to symmetrically the second bearing 14 both sides, form 14 pairs of barred bodies of the second bearing, 5 shell 52 applied pressure F lthereby, form the exciting force that barred body 5 externally provides.This structure still forms " choosing " type vibrational system, when usining this vibrational system as vibrating spear and electric motor system, compares with adopting the vibrating spear of traditional structure, and in the situation that overall mass is identical, the utility model can provide larger exciting force.In other words, obtain identical exciting force, the technical scheme that the present embodiment is relative and traditional, needed parts are still less, overall mass also can be lighter.
Fig. 9 provides the schematic diagram of another embodiment of vibrational system that the utility model uses, and Figure 11 provides the structural representation of realizing its principle.In vibrational system, the centrifugal force forming due to rotor 21 may be not enough, therefore, need to configure the second eccentric block 15 in rotor 21 1 sides, to form stronger centrifugal force.In this embodiment, similar to the embodiment that Fig. 8,10 provides, the first eccentric block 11 is placed in to the second bearing 14 outsides, and the second eccentric block 15 and eccentric rotor 21 are placed in the second bearing 14 inner sides, and the rotation of its barycenter A, C, B and rotating shaft 23, vibration gyroaxis 13 is positioned at same plane.The centrifugal force f that it rotates to form awith f c, f bbe applied to symmetrically the pressure F that forms 14 pairs of barred bodies of the second bearing, 5 shells 52 on the second bearing 14 l.Said structure is still " choosing " type vibrational system.
When specific design, the centrifugal force generally the second bearing 14 both sides being formed is identical or close with respect to the moment of the second bearing 14, meanwhile, and can be by the barycenter B of eccentric rotor near the second bearing 14, to reduce the impact of centrifugal force on clutch shaft bearing 25.
Adopt the vibrational system of said structure, the vibrational system of " choosing " type structure, centrifugal force is placed in respectively the second bearing 14(load-bearing bearing) both sides, its stability is strong, mechanical strength is high.Vibrational system concentrates on 14 pairs of shells 52 of the second bearing F that exerts pressure to barred body 5 shell 52 applied pressures l, the centrifugal force that has effectively utilized vibrational system to produce, forms desirable circular vibration model ---barred body 5 ends are not for being shaken a little by zero of exciting force, and exciting force is concentrated and is applied in the vibration head 51 of barred body front end, and vibrates as vibration free end, effectively strengthens the exciting force of barred body 5.In the situation that meeting same exciting force, it at least saves a load-bearing bearing with respect to traditional " lifting " type, has reduced quality and the volume of eccentric block, can effectively dwindle it to the occupying of barred body space, and can realize the barred body of smaller szie.Meanwhile, useful life is also longer.Adopt the electric motor system of eccentric rotor also further to reduce the parts in vibrating spear, reduced the taking of excellent intracorporeal space, thus the size that can dwindle as required barred body.Need to again illustrate, choose " vibrational system of type structure can directly use and in the second bearing 14 both sides, arrange that eccentric blocks realize, and be not to use the electric motor system with eccentric rotor, can realize corresponding technique effect equally.
In order to realize above-mentioned eccentric rotor, can adopt and adopt the material of different densities to make the little Quality Mgmt Dept 211 of rotor, large Quality Mgmt Dept 212.Or adopt following scheme to realize: Figure 12 provides a kind of silicon steel structure schematic diagram of realizing eccentric rotor iron core; On described silicon steel sheet, there is the slot for winding 2102 of putting armature winding, in armature winding, under the effect of electric current, form the lug boss 2101 of magnetic pole, by getting a plurality of barycenter adjusting holes 2103 on the lug boss 2101 forming the little Quality Mgmt Dept 211 of rotor, thereby realize the silicon steel sheet of a side in contrast, form large Quality Mgmt Dept 212.Certainly, also can adjust by fill the material of different densities in barycenter adjusting hole 2103 distribution of its barycenter, formed little Quality Mgmt Dept 211, large Quality Mgmt Dept 212 are not limited to the effect shown in figure.Figure 13 provides the another kind of rotor structure schematic diagram of realizing eccentric rotor; In figure, by the slot wedge of different densities, realize, by assemble low-density slot wedge 2104 on the slot for winding of rotor, form epitrochanterian little Quality Mgmt Dept 211, on the slot for winding at rotor, assemble the large Quality Mgmt Dept 212 that high density slot wedge 2105 forms rotor.For example, described high density slot wedge 2105 adopts at least one high density material such as tungsten, lead to make; Described low-density slot wedge 2104 adopts the low density materials such as wood, bamboo, plastics or foamed plastic, low-density foamed metal or low-density alloy to make.
Figure 14 has provided the structural representation of the internal part of tail pipe system 6 ends, as a kind of application, in figure, with the second connector 641, the common end cap 64 forming in above-described embodiment of thread guard 642.Flexible pipe 63 ends connect the second connector 641 front ends of hollow, and the second connector 641 rear ends connect thread guard 642.Described connected mode adopts flexible pipe 63 connected mode similar to the first connector 61, and just the second connector 641 is stressed little, can be without flexible pipe securing member; Also can adopt and be threaded.At the feed cable 74 that connects external power source, by thread guard 642 ends, penetrate tail pipe system 6 and provide electric energy to electric motor system 2.And based on said structure, in tail pipe system 6, configure as required respective electrical source control system.Certainly, power control system also can be set directly in the pipeline type cavity of tail pipe system 6 of the embodiment that Fig. 1-3 provide, and the embodiment that Figure 14 provides is a kind of application special case.
Figure 15 provides the theory diagram of a kind of embodiment of power control system; The feed cable 74 that connects external power source is connected to a memory circuit, the control line 72 of memory circuit connects a transducer, the motor cable 73 of memory circuit connects electric motor system, because the control signal that memory circuit can be able to be sent here transducer is remembered and keeps, its working power can be by obtaining from feed cable 74.Suppose that original operating state is power down state, by transducer, to memory circuit, send a control impuls (can simply be interpreted as two control lines 72 are connected) once, memory circuit is connected feed cable 74 and motor cable 73 keep, to electric motor system power supply, electric motor system is started working; In the time will closing electric motor system, by transducer, to memory circuit, send a control signal pulse, memory circuit disconnects feed cable 74 and motor cable 73 keep.Thereby realized the control to motor operating state by transducer.With reference to Figure 14,15, power-supply controller of electric 7 is placed in the second connector 641, motor cable 73 is connected on electric motor system by the pipeline type cavity in flexible pipe 63 and the first connector 61; Now transducer be equivalent to a control switch be fixed on flexible pipe 63 front ends near with the connecting portion of the first connector 61 near (being the position at control switch 71 places in Fig. 2), control line 72 is connected with transducer by flexible pipe 63.During use, hand-held barred body 5 ends or flexible pipe 63 front ends, trigger sensor before putting into concrete or while putting into, vibrating spear is started working, and release hose 63 is put into the corresponding position of concrete by barred body 5 and is constructed; Pack up flexible pipe 63 and pull out barred body 5, when barred body 5 leaves concrete or after leaving, trigger sensor, vibrating spear quits work.Above-mentioned work one people can operate, and convenient and reliable, has hommization, convenient construction personnel's use.
Described transducer can be one of known any vibrating sensor, magnetoresistive sensor, photoelectric sensor, and touch sensor also can be realized certainly, still, due to the particularity of construction site, does not generally adopt.Figure 17 provides a kind of structure principle chart of vibrating sensor, described vibrating sensor 711 comprises insulation crust 7111, is arranged on touch-control electrode 7114 wherein, elastomeric element 7113 one end connection pendulums 7112 of conduction, the other end is fixed on insulation crust 7111 inwalls, make described pendulum 7112 can touch touch-control electrode 7114 when vibration, elastomeric element 7113, touch-control electrode 7114 are connected with control line 72 respectively.Described vibrating sensor is fixed on to the position at control switch 71 places shown in Fig. 2, by knocking the flexible pipe 63 pipe outer walls of correspondence position, pendulum 7112 touching touch-control electrodes 7114 also reset immediately under the elastic force of elastomeric element 7113, can send control impuls to memory circuit, realize the switch of electric motor system is controlled.Certainly, if pendulum 7112 use magnetic materials or ferrimagnet are made, can be used as a kind of magnetoresistive sensor.
As the simple and easy and reliable magnetoresistive sensor of another kind, adopt a magnetron, the two poles of the earth of magnetron are connected with control line 72, magnetron is under the magnet effect of flexible pipe 63 outsides, the operating state of its two poles of the earth in conducting, when magnet is removed, the operating state of its two poles of the earth in disconnecting, controls thereby realize.Magnetron is fixed on to the position at control switch 71 places shown in Fig. 2, during work, holds that a magnet slips over or near residing flexible pipe 63 outer walls of magnetron, can transmit control signal to memory circuit, realize the switch of electric motor system is controlled.
Described photoelectric sensor can adopt the pendulum being similar in Figure 17 to block optocoupler or photodiode is realized.
Figure 16 provides the embodiment theory diagram of another kind of power control system; A push type memory switch is connected with electric motor system and received on feed cable 74, and push type memory switch can be mechanical switch, can be also electronic memory switch, is characterized in, when pressing switch No. one time, the state of its work remains unchanged.Suppose that push type memory switch reset condition is for disconnecting, when pressing push type memory switch button 7125 once, it is in conducting state, and maintenance; Again press push type memory switch button 7125 once, in off-state, and keep.Push type memory switch directly can be fixed on to the position at control switch 71 places shown in Fig. 2, and by button 7125 towards flexible pipe 63 walls, can on flexible pipe 63, open an aperture for control button 7125, and carry out waterproof sealing and process.Because construction environment humidity is high, this mode poor stability, certainly, if control switch other switches such as (all can) key switch, knife switch, soft-touch controls be arranged on beyond flexible pipe 63 ends or tail pipe system 6 also can, but can cause inconvenient operation in work progress like this.Preferably, based on described push type memory switch, be improved to and knock the switch that vibrations are controlled, Figure 18 provides its improved technical scheme.Push type memory switch 7124 is set in housing 7121, one vibration hammer 7122 being connected with reply parts 7123 is set above button 7125, and a position-limit mechanism is set, guarantee that vibration hammer 7122 can only swing up and down, described improved control switch is fixed on to the position at control switch 71 places shown in Fig. 2, by knocking the flexible pipe 63 pipe outer walls of correspondence position, vibration hammer 7122 can knock button 7125, and reset under the effect of replying parts 7123, realize and control push type memory switch by vibration mode.Certainly, the described switch that knocks vibrations control can also be, a spacing travel mechanism is set above button 7125, vibration hammer 7122 is placed in spacing travel mechanism, enables freely move up and down and can oppress button 7125 along spacing travel mechanism, while knocking, due to inertia, vibration hammer 7122 knocks button 7125, and naturally resets, and realizes and controls push type memory switch by vibration mode.
In addition, above-mentioned power control system can also adopt other known control modes to realize, as voice activated control of remote-control switching system, characteristic frequency etc.
In the above-described embodiments, if employing brush DC motors, and the external power using is alternating current, only need on motor cable 73 or feed cable 74, connect a bridge rectifier can power to DC motor, if now external power is that direct current also can guarantee DC motor work.This bridge rectifier is put into tail pipe system 6, preferably puts into the second connector 641.
Certainly, the utility model also can have other various embodiments, and without any creative work in the situation that, related art scheme in the different embodiment of above-mentioned different embodiment or each part can also be used separately or reconfigured, to obtain the technical scheme of other embodiments.
Above the utility model embodiment is described in detail, having applied specific case herein sets forth principle of the present utility model and execution mode, the related art scheme of the brush motor providing in technique scheme can independently be used, and can be applied to brush hair motor, now, described commutator is the collector ring (or electric brush slip ring) on generator, and other part-structures can be identical or part is identical, as space is limited, this superfluous stating no longer.The explanation of above embodiment is just for helping to understand method of the present utility model and core concept thereof; , for one of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, in sum, this description should not be construed as restriction of the present utility model meanwhile.

Claims (12)

1. a power control system, is characterized in that, comprising:
Memory circuit, described memory circuit connects external power source by feed cable, and connects electric motor system by motor cable;
Transducer, described transducer connects described memory circuit by control line;
The control signal that described memory circuit is sent here described transducer is remembered and state is kept, and realizes break-make control and maintenance that feed cable is connected with motor cable.
2. power control system as claimed in claim 1, is characterized in that, described transducer comprises: vibrating sensor, magnetoresistive sensor, photoelectric sensor or touch sensor.
3. power control system as claimed in claim 2, is characterized in that, described vibrating sensor comprises:
Insulation crust, be arranged on the touch-control electrode in described insulation crust, the elastomeric element of conduction, described elastomeric element one end connects pendulum, the other end is fixed on insulation crust inwall, make described pendulum can touch described touch-control electrode when vibration, elastomeric element, touch-control electrode are connected with control line respectively.
4. power control system as claimed in claim 2, is characterized in that, described magnetoresistive sensor comprises: a magnetron, and the two poles of the earth of magnetron are connected with control line, and the operating state of described magnetron is controlled by outside magnet.
5. power control system as claimed in claim 2, is characterized in that, described photoelectric sensor comprises: connect the pendulum of elastomeric element, and optocoupler or photodiode, described pendulum can block described optocoupler or photodiode.
6. a power control system, is characterized in that, comprising:
Push type memory switch, described push type memory switch is connected and is received on feed cable with electric system, and described feed cable connects external power source; Described push type memory switch comprises a button, and described button can be controlled the operating state of described push type memory switch;
Vibration hammer, described vibration hammer is connected with reply parts and is arranged on described button top, makes can impact described button under the effect of externally knocking of described vibration hammer.
7. a concrete vibration stick, comprises electric motor system, vibrational system, barred body, tail pipe system; Described electric motor system provides power for described vibrational system, described vibrational system is arranged in described barred body, described barred body is connected with described tail pipe system, it is characterized in that, is provided with the power control system described in claim 1-5 any one in described tail pipe system.
8. vibrating spear as claimed in claim 7, is characterized in that, described power control system setting and be fixed on described tail pipe system front end and described barred body connecting portion near pipeline type cavity in.
9. vibrating spear as claimed in claim 7, it is characterized in that, described vibrational system, electric motor system are arranged in described barred body, described tail pipe system comprises flexible pipe, the first connector that flexible pipe is connected with the body seal of barred body, the second connector of the hollow of connecting hose and thread guard, the feed cable that connects external power source penetrates tail pipe system by thread guard end and connects described memory circuit, and described transducer is fixed near the connecting portion of described flexible pipe front end near the first connector.
10. a concrete vibration stick, comprises electric motor system, vibrational system, barred body, tail pipe system; Described electric motor system provides power for described vibrational system, and described vibrational system is arranged in described barred body, and described barred body is connected with described tail pipe system, it is characterized in that, in described tail pipe system, is provided with power control system claimed in claim 6.
11. vibrating spears as claimed in claim 10, is characterized in that, described power control system setting and be fixed on described tail pipe system front end and described barred body connecting portion near pipeline type cavity in.
12. vibrating spears as claimed in claim 10, it is characterized in that, described vibrational system, electric motor system are arranged in described barred body, described tail pipe system comprises flexible pipe, the first connector that flexible pipe is connected with the body seal of barred body, and described push type memory switch is fixed near the connecting portion of described flexible pipe front end near the first connector.
CN201320563439.6U 2013-03-19 2013-03-19 Power control system and concrete vibrating needle using same power control system Expired - Fee Related CN203537290U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104746878A (en) * 2015-03-23 2015-07-01 马人欢 Energy-saving concrete vibrating tamper
CN108952173A (en) * 2018-07-20 2018-12-07 谭斌 Concrete vibration bar, concrete quality monitoring method, terminal and storage medium
CN112551955A (en) * 2020-12-10 2021-03-26 梅娜 Manufacturing process and mold of environment-friendly brick

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104746878A (en) * 2015-03-23 2015-07-01 马人欢 Energy-saving concrete vibrating tamper
CN108952173A (en) * 2018-07-20 2018-12-07 谭斌 Concrete vibration bar, concrete quality monitoring method, terminal and storage medium
CN108952173B (en) * 2018-07-20 2023-12-29 上海长浩工程建设集团有限公司 Concrete vibrating rod, concrete quality monitoring method, terminal and storage medium
CN112551955A (en) * 2020-12-10 2021-03-26 梅娜 Manufacturing process and mold of environment-friendly brick

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