WO2014142136A1 - Method for stirring and kneading food powder and device for stirring and kneading food powder - Google Patents

Method for stirring and kneading food powder and device for stirring and kneading food powder Download PDF

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Publication number
WO2014142136A1
WO2014142136A1 PCT/JP2014/056380 JP2014056380W WO2014142136A1 WO 2014142136 A1 WO2014142136 A1 WO 2014142136A1 JP 2014056380 W JP2014056380 W JP 2014056380W WO 2014142136 A1 WO2014142136 A1 WO 2014142136A1
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stirring
container
rectangular
kneading
raw material
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PCT/JP2014/056380
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French (fr)
Japanese (ja)
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神野久彦
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株式会社ソディック
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Priority to CN201480012929.4A priority Critical patent/CN105188384B/en
Publication of WO2014142136A1 publication Critical patent/WO2014142136A1/en

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    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C1/00—Mixing or kneading machines for the preparation of dough
    • A21C1/06—Mixing or kneading machines for the preparation of dough with horizontally-mounted mixing or kneading tools; Worm or screw mixers
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A23L7/109—Types of pasta, e.g. macaroni or noodles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/11—Stirrers characterised by the configuration of the stirrers
    • B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • B01F27/1121—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades pin-shaped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00—Mixers with rotating receptacles
    • B01F29/60—Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers
    • B01F29/64—Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers with stirring devices moving in relation to the receptacle, e.g. rotating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/50—Mixing receptacles
    • B01F35/53—Mixing receptacles characterised by the configuration of the interior, e.g. baffles for facilitating the mixing of components

Definitions

  • the present invention relates to an apparatus for stirring and kneading food powder for stirring raw materials.
  • the present invention relates to a stirring and kneading apparatus that kneads raw materials by rotation of stirring blades in a container.
  • the raw materials are agitated to produce the dough.
  • the raw material is raw material powder to which water and additives are added.
  • the raw material powder is, for example, wheat flour or buckwheat flour.
  • the dough is shaped into noodle strings for soba, udon and ramen. Alternatively, the dough is shaped into noodle skins for dumplings, shumai and wonton.
  • the stirring and kneading apparatus the raw materials are supplied into the container, kneaded by the rotation of the stirring blade, and the dough is discharged from the container. It is an important factor that determines the quality of the dough to allow water to penetrate the entire raw material powder. Therefore, it is effective to remove the gas from the container by kneading under reduced pressure in order to remove the gas.
  • the mixer for noodle making in Patent Document 1 includes a container that is pivotally supported by a machine frame so as to be turned upside down.
  • a detachable lid is provided to seal the opening formed at the upper end of the container.
  • the lid is connected to the deaeration tube.
  • the support shaft rotates while the container is deaerated.
  • the stirring blade provided in the extension part of the spindle rotates to knead the flour and water.
  • Patent Document 2 discloses a powder mixer in which a rotating device and a tilting device are linked to a drum.
  • the drum is a cylindrical container arranged horizontally and contains raw materials.
  • Patent Document 3 discloses a noodle mixer in which two parallel blade shafts are arranged in a drum. Guide wheels are fixed to both ends of the drum, and at least one of the guide wheels can be rotated by a motor.
  • Japanese Patent Publication No. 59-071637 Japanese model announcement No. 63-035594 Japanese Patent Publication No. 7-053076
  • An object of the present invention is to provide a food powder stirring and kneading method and a food powder stirring and kneading apparatus capable of reducing the rate at which raw materials form aggregates and making the raw material powder a uniform wet state. It is in.
  • the stirring and kneading method of the present invention for producing a dough by stirring the raw materials by rotating the stirring blade (12) includes a rectangular part (2b) having a rectangular cross section, and a cylinder arranged horizontally and connected to the lower part of the rectangular part. Placing the rotatable container (2) including the portion (2a) at an initial position where the rectangular portion is higher than the cylindrical portion; Feeding raw materials into the container; Rotating the container a predetermined angle about an axis extending horizontally in the longitudinal direction of the cylindrical portion in order to move at least a portion of the raw material between the cylindrical portion and the rectangular portion.
  • the present invention also relates to a stirring and kneading apparatus including a container (2) for storing the raw material (S), a stirring blade (12) provided in the container for stirring the raw material, and a device for rotating the stirring blade.
  • the container includes a rectangular part (2b) having a rectangular cross section and a cylindrical part (2a) connected to the lower part of the rectangular part and arranged horizontally, and the stirring and kneading apparatus extends horizontally in the longitudinal direction of the cylindrical part.
  • a rotating device is further included for rotating the container about the axis.
  • FIG. 1 is a front view showing a stirring and kneading apparatus of the present invention.
  • FIG. 2 is a perspective view partially showing the stirring and kneading apparatus of FIG. 1 with the lid opened.
  • FIG. 3 is a perspective view showing the inside of the container of FIG.
  • FIG. 4 is a cross-sectional view showing the rotation of the container.
  • the food powder stirring and kneading apparatus 1 has a container 2 in which a large number of stirring blades 12 are incorporated, and can knead 215 kg of wheat flour. As shown in FIG. 3, the stirring blades 12 are attached to the outer periphery of a rotatable stirring shaft 10 that extends horizontally at a predetermined interval.
  • the stirring shaft 10 penetrates the container 2 and both ends of the stirring shaft 10 are attached to the respective rotating frames.
  • the rotation of the motor M is transmitted to the rotating frame by the chain 6.
  • the rotation direction F of the stirring blade 12 can be reversed.
  • the container 2 can be rotated around a horizontal rotation axis by a rotating device (not shown).
  • the horizontal rotation axis is substantially coaxial with the stirring shaft 10.
  • a rectangular opening for charging the raw material powder and water is formed at the upper end of the container 2.
  • a lid 4 that opens and closes the opening is provided. The lid 4 can vacuum-seal the container 2.
  • the container 2 mainly includes a rectangular portion 2b and a cylindrical portion 2a.
  • the rectangular portion 2b forms a rectangular opening and has a rectangular cross section.
  • the cylindrical part 2a is disposed horizontally and connected to the lower part of the rectangular part 2b.
  • the diameter of the cylindrical portion 2a is larger than the width of the rectangular portion 2b.
  • the center line of the cylindrical portion 2a and the stirring shaft 10 are substantially coincident.
  • the container 2 is in an initial position where the rectangular portion 2b is higher than the cylindrical portion 2a.
  • the raw material S is located in the cylindrical part 2a. As shown in FIG.
  • the container 2 is rotated 90 degrees around an axis extending horizontally in the longitudinal direction of the cylindrical portion 2a. As a result, a part of the raw material S is pushed out from the cylindrical portion 2a to the rectangular portion 2b. As shown in FIG. 4C, when the container 2 further rotates 180 degrees, most of the raw material S is pushed out from the cylindrical portion 2a to the rectangular portion 2b.
  • the capacity of the rectangular portion 2b is preferably such a size that at least half of the raw material S moves from the cylindrical portion 2a to the rectangular portion 2b when the container 2 rotates 180 degrees.
  • the rectangular part 2b is a right-angled column arranged vertically so that the raw material S can move smoothly between the cylindrical part 2a and the rectangular part 2b.
  • an exhaust pipe 8 that decompresses the container 2 is connected to the container 2.
  • a water supply pipe 3 for supplying water into the container 2 is provided on the lid 4.
  • a waste liquid nozzle 7 is attached to the lower part of the container 2.
  • a scraper 5 is attached to the inner wall of the container 2. The scraper 5 is provided to pump out the raw material S adhering to the inner wall of the container 2.
  • a chute 9 is provided below the container 2. The chute 9 receives the raw material S discharged from the container 2 and drops it onto a conveyor.
  • the process by which the food powder stirring and kneading apparatus 1 manufactures the noodle dough will be described.
  • Raw material powder is introduced into the container 2 from the inlet 4a.
  • the compressed compressed air is sent to the container 2 from the jet outlet 4b.
  • the container 2 is sealed with the lid 4. It is preferable to supply the raw material powder and water so as to occupy about half of the capacity of the cylindrical portion 2a.
  • the rotation of the stirring blade 12 is started.
  • Supply of water is started.
  • the water content is 30 to 50% with respect to the raw material powder.
  • the exhaust pipe 8 connected to the vacuum pump is driven, and decompression of the container 2 is started. When the degree of vacuum in the container 2 reaches a set value, the decompression means 8 is stopped.
  • the stirring blade 12 is rotated to stir the raw material powder and water. Furthermore, salt, starch, etc. are added. When manufacturing dough for ramen or baked buckwheat, a colorant is added.
  • the container 2 is rotated 90 degrees in one direction around a horizontal rotation axis, and is temporarily stopped. Further, as shown in FIG. 4C, the container 2 is rotated 180 degrees in one direction and temporarily stopped. This time, as shown in FIG. 4B, the container 2 is rotated 90 degrees in the other direction and temporarily stopped. Further, as shown in FIG. 4A, the container 2 is rotated 180 degrees in the other direction and is temporarily stopped. The 180 degree rotation in one direction and the 180 degree rotation in the other direction are repeated.
  • a part of raw material S is located in the rectangular part 2b.
  • most of the raw material S is located in the rectangular portion 2b.
  • the rotation of the stirring blade 12 is preferably slowed.
  • the raw material S in the rectangular portion 2b is weakly stirred or simply stretched. The combination of such a weak stimulus and direct stirring by the stirring blade 12 leads to good elongation of the dough.
  • Example 1 A dough for buckwheat was produced using the stirring and kneading apparatus 1.
  • the rotation of the stirring blade 12 is 50 to 100 rpm.
  • the rotation of the container 2 is slower than the stirring blade 12.
  • the container 2 was depressurized by the exhaust pipe 8.
  • the hydrolysis rate is 32%.
  • the rotational position of the container 2 was changed from (A) ⁇ (B) ⁇ (C) ⁇ (B) ⁇ (A), and this change was repeated.
  • a decrease in aggregate was visually observed.
  • Example 2 Using the stirring and kneading apparatus 1, a dough for udon was produced. The conditions are almost the same as in Experiment 1 except that the water content is 42%. It was visually observed that aggregate formation was prevented.

Abstract

This stirring and kneading method for making dough by stirring raw ingredients by rotation of stirring fins (12) includes: a step for arranging a rotatable container (2) in an initial position, the container (2) including a rectangular portion (2b) that has a rectangular cross-section and a horizontally arranged cylindrical portion (2a) connected to the bottom part of the rectangular portion, the initial position being a position in which the rectangular portion is in a higher position than the cylindrical portion; a step for feeding a starting material to the container; and a step for rotating the container around an axis that extends horizontally in the lengthwise direction of the cylindrical portion in order to move at least a portion of the starting material between the cylindrical portion and the rectangular portion.

Description

食品用粉の攪拌混練方法および食品用粉の攪拌混練装置Method for stirring and kneading food powder and stirring and kneading apparatus for food powder
本発明は、原材料を攪拌する食品用粉の攪拌混練装置に関する。特に、本発明は、容器内の攪拌羽根の回転によって原材料を混錬する攪拌混練装置に関する。 The present invention relates to an apparatus for stirring and kneading food powder for stirring raw materials. In particular, the present invention relates to a stirring and kneading apparatus that kneads raw materials by rotation of stirring blades in a container.
一般に、生地を製造するために原材料が攪拌される。原材料は水と添加物が加えられた原料粉である。原料粉は、例えば小麦粉やそば粉である。生地は、そば、うどん、ラーメン用の麺線へ整形される。あるいは、生地は、餃子、シュウマイ、ワンタン用の麺皮へ整形される。攪拌混練装置では、原材料が容器の中へ供給され、攪拌羽根の回転によって混錬され、生地が容器から排出される。水を原料粉の全体に浸透させることが生地の品質を決定する重要な要素である。そのため、気体を除去するため混練を減圧下で行い気体を容器から除去することが有効である。 Generally, the raw materials are agitated to produce the dough. The raw material is raw material powder to which water and additives are added. The raw material powder is, for example, wheat flour or buckwheat flour. The dough is shaped into noodle strings for soba, udon and ramen. Alternatively, the dough is shaped into noodle skins for dumplings, shumai and wonton. In the stirring and kneading apparatus, the raw materials are supplied into the container, kneaded by the rotation of the stirring blade, and the dough is discharged from the container. It is an important factor that determines the quality of the dough to allow water to penetrate the entire raw material powder. Therefore, it is effective to remove the gas from the container by kneading under reduced pressure in order to remove the gas.
特許文献１における製麺用混合機は、上下反転可能に機枠に軸支された容器を含んでいる。容器の上端に形成された開口を密閉する着脱自在な蓋が設けられている。蓋は脱気管へ接続されている。容器は脱気されながら支軸が回動する。支軸の延長部に設けられた攪拌羽根が回動し、小麦粉と水を混練する。原材料の混錬が完了すると、生地を排出するため容器は反転し容器の開口が下方へ向けられる。 The mixer for noodle making in Patent Document 1 includes a container that is pivotally supported by a machine frame so as to be turned upside down. A detachable lid is provided to seal the opening formed at the upper end of the container. The lid is connected to the deaeration tube. The support shaft rotates while the container is deaerated. The stirring blade provided in the extension part of the spindle rotates to knead the flour and water. When the kneading of the raw materials is completed, the container is turned over to discharge the dough, and the opening of the container is directed downward.
特許文献２は、回転装置と傾動装置がドラム（drum）に連係されている粉ミキサー（mixer）を開示している。ドラムは横に配置された円筒状容器であり、原材料を収納している。特許文献３は、２本の平行な羽根軸がドラム内に配置された製麺用ミキサーを開示している。ドラムの両端にガイド輪が固定され、ガイド輪の少なくとも一方がモータにより回転可能である Patent Document 2 discloses a powder mixer in which a rotating device and a tilting device are linked to a drum. The drum is a cylindrical container arranged horizontally and contains raw materials. Patent Document 3 discloses a noodle mixer in which two parallel blade shafts are arranged in a drum. Guide wheels are fixed to both ends of the drum, and at least one of the guide wheels can be rotated by a motor.
日本特許公開昭５９－０７１６３７号公報Japanese Patent Publication No. 59-071637 日本実案公告昭６３－０３５５９４号公報Japanese model announcement No. 63-035594 日本特許公告平７－０５３０７６号公報Japanese Patent Publication No. 7-053076
攪拌羽根の回転のみで、原料粉の湿潤状態を均一に高めていくことは困難である。原材料の不均一な混練は、多数の団粒の形成を引き起こしがちである。均一な混練を目的として、特許文献２の粉ミキサーは、円筒状容器を攪拌羽根に相対的に回転させている。 It is difficult to uniformly increase the wet state of the raw material powder only by the rotation of the stirring blade. Uneven kneading of raw materials tends to cause the formation of a large number of aggregates. For the purpose of uniform kneading, the powder mixer of Patent Document 2 rotates a cylindrical container relative to a stirring blade.
本発明の目的は、原材料が団粒を形成する率を少なくして、原料粉を均一な湿潤状態にすることができる食品用粉の攪拌混練方法および食品用粉の攪拌混練装置を提供することにある。 An object of the present invention is to provide a food powder stirring and kneading method and a food powder stirring and kneading apparatus capable of reducing the rate at which raw materials form aggregates and making the raw material powder a uniform wet state. It is in.
攪拌羽根（１２）の回転によって原材料を攪拌して生地を製造する本発明の攪拌混練方法は、矩形の断面を有する矩形部（２ｂ）と、矩形部の下部へ接続され水平に配置された円筒部（２ａ）とを含む回転可能な容器（２）を、矩形部が円筒部より上位になる初期位置に配置するステップと、
原材料を容器の中へ供給するステップと、
原材料の少なくとも一部を円筒部と矩形部との間で移動させるために円筒部の長手方向に水平に延びる軸を中心に容器を所定角度回転させるステップとを含んでいる。 The stirring and kneading method of the present invention for producing a dough by stirring the raw materials by rotating the stirring blade (12) includes a rectangular part (2b) having a rectangular cross section, and a cylinder arranged horizontally and connected to the lower part of the rectangular part. Placing the rotatable container (2) including the portion (2a) at an initial position where the rectangular portion is higher than the cylindrical portion;
Feeding raw materials into the container;
Rotating the container a predetermined angle about an axis extending horizontally in the longitudinal direction of the cylindrical portion in order to move at least a portion of the raw material between the cylindrical portion and the rectangular portion.
また、本発明は、原材料（Ｓ）を収納する容器（２）と、容器の中に設けられ原材料を攪拌する攪拌羽根（１２）と、攪拌羽根を回転させる装置とを含む攪拌混練装置に関する。容器は、矩形の断面を有する矩形部（２ｂ）と、矩形部の下部へ接続され水平に配置された円筒部（２ａ）とを含み、攪拌混練装置は、円筒部の長手方向に水平に延びる軸を中心に容器を回転させる回転装置を更に含む。 The present invention also relates to a stirring and kneading apparatus including a container (2) for storing the raw material (S), a stirring blade (12) provided in the container for stirring the raw material, and a device for rotating the stirring blade. The container includes a rectangular part (2b) having a rectangular cross section and a cylindrical part (2a) connected to the lower part of the rectangular part and arranged horizontally, and the stirring and kneading apparatus extends horizontally in the longitudinal direction of the cylindrical part. A rotating device is further included for rotating the container about the axis.
図１は、本発明の攪拌混練装置を示す正面図である。FIG. 1 is a front view showing a stirring and kneading apparatus of the present invention. 図２は、蓋体が開いた図１の攪拌混練装置を部分的に示す斜視図である。FIG. 2 is a perspective view partially showing the stirring and kneading apparatus of FIG. 1 with the lid opened. 図３は、図１の容器の内部を示す斜視図である。FIG. 3 is a perspective view showing the inside of the container of FIG. 図４は、容器の回転を示す断面図である。FIG. 4 is a cross-sectional view showing the rotation of the container.
図１、２、３および４を参照して、本発明の一実施例である攪拌混練装置が詳細に説明される。食品用粉の攪拌混練装置１は、多数の攪拌羽根１２が内蔵される容器２を有し、２１５ｋｇの小麦粉を混練することができる。図３中に示されるように、攪拌羽根１２は水平に延びる回転可能な攪拌軸１０の外周に所定間隔で取り付けられている。 With reference to FIGS. 1, 2, 3 and 4, a stirring and kneading apparatus which is an embodiment of the present invention will be described in detail. The food powder stirring and kneading apparatus 1 has a container 2 in which a large number of stirring blades 12 are incorporated, and can knead 215 kg of wheat flour. As shown in FIG. 3, the stirring blades 12 are attached to the outer periphery of a rotatable stirring shaft 10 that extends horizontally at a predetermined interval.
攪拌軸１０は容器２を貫通し、攪拌軸１０の両端はそれぞれの回転フレームに取り付けられている。モータＭの回転がチェーン６によって回転フレームに伝達される。攪拌羽根１２の回転方向Ｆは逆転可能である。容器２は図示しない回転装置によって水平な回転軸を中心に回転可能である。水平な回転軸は、攪拌軸１０とほぼ同軸である。原料粉と水を投入する長方形の開口が容器２の上端に形成されている。その開口を開閉する蓋体４が設けられている。蓋体４は容器２を真空密閉できる。 The stirring shaft 10 penetrates the container 2 and both ends of the stirring shaft 10 are attached to the respective rotating frames. The rotation of the motor M is transmitted to the rotating frame by the chain 6. The rotation direction F of the stirring blade 12 can be reversed. The container 2 can be rotated around a horizontal rotation axis by a rotating device (not shown). The horizontal rotation axis is substantially coaxial with the stirring shaft 10. A rectangular opening for charging the raw material powder and water is formed at the upper end of the container 2. A lid 4 that opens and closes the opening is provided. The lid 4 can vacuum-seal the container 2.
容器２は、主に、矩形部２ｂと円筒部２ａとから成る。矩形部２ｂは長方形の開口を形成し矩形の断面を有する。円筒部２ａは水平に配置され、矩形部２ｂの下部へ接続されている。図４中に示されるように、垂直な断面において、円筒部２ａの直径は矩形部２ｂの幅より大きい。円筒部２ａの中心線と攪拌軸１０はほぼ一致している。図４（Ａ）中に示されるように、容器２は、矩形部２ｂが円筒部２ａより上位になる初期位置にある。原材料Ｓは円筒部２ａの中に位置している。図４（Ｂ）中に示されるように、容器２は円筒部２ａの長手方向に水平に延びる軸を中心に９０度回転させられる。その結果、原材料Ｓの一部は円筒部２ａから矩形部２ｂへ押し出される。図４（Ｃ）中に示されるように、容器２が更に１８０度回転すると、原材料Ｓの多くは円筒部２ａから矩形部２ｂへ押し出される。 The container 2 mainly includes a rectangular portion 2b and a cylindrical portion 2a. The rectangular portion 2b forms a rectangular opening and has a rectangular cross section. The cylindrical part 2a is disposed horizontally and connected to the lower part of the rectangular part 2b. As shown in FIG. 4, in the vertical cross section, the diameter of the cylindrical portion 2a is larger than the width of the rectangular portion 2b. The center line of the cylindrical portion 2a and the stirring shaft 10 are substantially coincident. As shown in FIG. 4A, the container 2 is in an initial position where the rectangular portion 2b is higher than the cylindrical portion 2a. The raw material S is located in the cylindrical part 2a. As shown in FIG. 4B, the container 2 is rotated 90 degrees around an axis extending horizontally in the longitudinal direction of the cylindrical portion 2a. As a result, a part of the raw material S is pushed out from the cylindrical portion 2a to the rectangular portion 2b. As shown in FIG. 4C, when the container 2 further rotates 180 degrees, most of the raw material S is pushed out from the cylindrical portion 2a to the rectangular portion 2b.
矩形部２ｂの容量は、容器２が１８０度回転したときに、原材料Ｓの少なくとも半分が円筒部２ａから矩形部２ｂへ移動する大きさであること好ましい。原材料Ｓが円筒部２ａと矩形部２ｂとの間で円滑に移動できるように、好ましくは、矩形部２ｂは鉛直に配置された直角柱である。 The capacity of the rectangular portion 2b is preferably such a size that at least half of the raw material S moves from the cylindrical portion 2a to the rectangular portion 2b when the container 2 rotates 180 degrees. Preferably, the rectangular part 2b is a right-angled column arranged vertically so that the raw material S can move smoothly between the cylindrical part 2a and the rectangular part 2b.
図１中に示されるように、容器２を減圧する排気管８が容器２と連結されている。図２中に示されるように、水を容器２中へ供給する給水管３が蓋体４に設けられている。廃液ノズル７が容器２の下部に取り付けられている。図３中に示されるように、容器２の内壁にスクレーパー５が取り付けられている。スクレーパー５は、容器２の内壁に付着した原材料Ｓを?き出すために設けられている。シュート９（chute）が容器２の下方に設けられている。シュート９は、容器２から排出された原材料Ｓを受けてコンベヤ（conveyor）へ落とす。 As shown in FIG. 1, an exhaust pipe 8 that decompresses the container 2 is connected to the container 2. As shown in FIG. 2, a water supply pipe 3 for supplying water into the container 2 is provided on the lid 4. A waste liquid nozzle 7 is attached to the lower part of the container 2. As shown in FIG. 3, a scraper 5 is attached to the inner wall of the container 2. The scraper 5 is provided to pump out the raw material S adhering to the inner wall of the container 2. A chute 9 is provided below the container 2. The chute 9 receives the raw material S discharged from the container 2 and drops it onto a conveyor.
食品用粉の攪拌混練装置１が麺生地を製造するプロセスが説明される。
（１）原料粉が投入口４ａから容器２へ投入される。同時に、調圧された圧縮空気が噴出口４ｂから容器２へ送られる。容器２が蓋体４により密閉される。原料粉と水は、円筒部２ａの容量の約半分を占める程度に供給することが好ましい。
（２）攪拌羽根１２の回転が開始される。
（３）水の供給が開始される。加水率は、原料粉に対して３０～５０％である。
（４）真空ポンプと連結される排気管８が駆動され、容器２の減圧が開始される。容器２内の真空度が設定値に達したら、減圧手段８が停止される。
（５）攪拌羽根１２を回転させて原料粉と水が攪拌される。更に、塩や澱粉などが添加される。ラーメンや焼きソバ用の生地を製造する場合は、着色剤が添加される。 The process by which the food powder stirring and kneading apparatus 1 manufactures the noodle dough will be described.
(1) Raw material powder is introduced into the container 2 from the inlet 4a. At the same time, the compressed compressed air is sent to the container 2 from the jet outlet 4b. The container 2 is sealed with the lid 4. It is preferable to supply the raw material powder and water so as to occupy about half of the capacity of the cylindrical portion 2a.
(2) The rotation of the stirring blade 12 is started.
(3) Supply of water is started. The water content is 30 to 50% with respect to the raw material powder.
(4) The exhaust pipe 8 connected to the vacuum pump is driven, and decompression of the container 2 is started. When the degree of vacuum in the container 2 reaches a set value, the decompression means 8 is stopped.
(5) The stirring blade 12 is rotated to stir the raw material powder and water. Furthermore, salt, starch, etc. are added. When manufacturing dough for ramen or baked buckwheat, a colorant is added.
（６）図４（Ｂ）中に示されるように、容器２は水平な回転軸を中心に一方の方向へ９０度回転させられ、一時的に停止させられる。更に、図４（Ｃ）中に示されるように、容器２は一方の方向へ１８０度回転させられ、一時的に停止させられる。今度は、容器２は、図４（Ｂ）中に示されるように、他方の方向へ９０度回転させられ、一時的に停止させられる。更に、図４（Ａ）中に示されるように、容器２は他方の方向へ１８０度回転させられ、一時的に停止させられる。一方の方向への１８０度回転と他方の方向への１８０度回転が、繰り返される。 (6) As shown in FIG. 4 (B), the container 2 is rotated 90 degrees in one direction around a horizontal rotation axis, and is temporarily stopped. Further, as shown in FIG. 4C, the container 2 is rotated 180 degrees in one direction and temporarily stopped. This time, as shown in FIG. 4B, the container 2 is rotated 90 degrees in the other direction and temporarily stopped. Further, as shown in FIG. 4A, the container 2 is rotated 180 degrees in the other direction and is temporarily stopped. The 180 degree rotation in one direction and the 180 degree rotation in the other direction are repeated.
図４（Ｂ）の容器２内では、原材料Ｓの一部は矩形部２ｂの中に位置している。図４（Ｃ）の容器２内では、原材料Ｓの多くは矩形部２ｂの中に位置している。原材料Ｓの少なくとも一部が矩形部２ｂ中に位置し容器２が停止しているときは、攪拌羽根１２の回転を遅くすることが好ましい。矩形部２ｂ中の原材料Ｓは、弱く攪拌されている、又は単に引き延ばされている。このような弱い刺激と、攪拌羽根１２による直接的な攪拌との組み合わせが、生地の良好な伸びをもたらしている。 In the container 2 of FIG. 4 (B), a part of raw material S is located in the rectangular part 2b. In the container 2 in FIG. 4C, most of the raw material S is located in the rectangular portion 2b. When at least a part of the raw material S is located in the rectangular portion 2b and the container 2 is stopped, the rotation of the stirring blade 12 is preferably slowed. The raw material S in the rectangular portion 2b is weakly stirred or simply stretched. The combination of such a weak stimulus and direct stirring by the stirring blade 12 leads to good elongation of the dough.
（７）設定時間が経過すると、攪拌軸１０の回転が停止させられる。
（８）蓋体４が開き、容器２が回転させられてその開口が下方へ向けられ、原材料Ｓが排出させられる。
（９）容器２が初期位置へ戻され、蓋体４が閉じられる。 (7) When the set time has elapsed, the rotation of the stirring shaft 10 is stopped.
(8) The lid 4 is opened, the container 2 is rotated, its opening is directed downward, and the raw material S is discharged.
(9) The container 2 is returned to the initial position, and the lid 4 is closed.
（実験１）
攪拌混練装置１を使用し、そば用の生地が製造された。攪拌羽根１２の回転は、５０～１００ｒｐｍである。容器２の回転は、攪拌羽根１２よりも遅い。排気管８により容器２は減圧された。加水率は３２％である。容器２の回転位置は、図４中に示されるように、（Ａ）→（Ｂ）→（Ｃ）→（Ｂ）→（Ａ）と変化させられ、この変化が繰り返された。容器２の回転が攪拌羽根１２の回転に追加されると、団粒の減少が視覚的に認められた。 (Experiment 1)
A dough for buckwheat was produced using the stirring and kneading apparatus 1. The rotation of the stirring blade 12 is 50 to 100 rpm. The rotation of the container 2 is slower than the stirring blade 12. The container 2 was depressurized by the exhaust pipe 8. The hydrolysis rate is 32%. As shown in FIG. 4, the rotational position of the container 2 was changed from (A) → (B) → (C) → (B) → (A), and this change was repeated. When the rotation of the container 2 was added to the rotation of the stirring blade 12, a decrease in aggregate was visually observed.
（実験２）
攪拌混練装置１を使用し、うどん用の生地が製造された。加水率が４２％であることを除けば、条件は実験１とほぼ同じである。団粒の形成が防止されることが視覚的に認められた。 (Experiment 2)
Using the stirring and kneading apparatus 1, a dough for udon was produced. The conditions are almost the same as in Experiment 1 except that the water content is 42%. It was visually observed that aggregate formation was prevented.
本発明は、開示された形に限定されることが意図されていない。上述の記述を参照して、多くの改良および変形が可能である。 It is not intended that the present invention be limited to the disclosed forms. Many modifications and variations are possible with reference to the above description.
１　　食品用粉の攪拌混練装置
２　　容器本体
２ａ　円筒部
２ｂ　矩形部
３　　給水管
４　　蓋体
４ａ　投入口
４ｂ　噴出口
５　　スクレーパー
８　　排気管
９　　シュート
１０　攪拌軸
１２　攪拌羽根
Ｓ　　原材料 DESCRIPTION OF SYMBOLS 1 Stir kneading apparatus 2 of powder for foodstuffs Container body 2a Cylindrical part 2b Rectangular part 3 Water supply pipe 4 Lid 4a Inlet 4b Spout 5 Scraper 8 Exhaust pipe 9 Chute 10 Agitation shaft 12

Claims (7)

  1. 攪拌羽根の回転によって原材料を攪拌して生地を製造する食品用粉の攪拌混練方法において、
    矩形の断面を有する矩形部と、前記矩形部の下部へ接続され水平に配置された円筒部とを含む回転可能な容器を、前記矩形部が前記円筒部より上位になる初期位置に配置するステップと、
    前記原材料を前記容器の中へ供給するステップと、
    前記原材料の少なくとも一部を前記円筒部と前記矩形部との間で移動させるために前記円筒部の長手方向に水平に延びる軸を中心に前記容器を所定角度回転させるステップとを含む食品用粉の攪拌混練方法。     In the stirring and kneading method of the food powder for stirring the raw material by rotating the stirring blade to produce the dough,
    A step of disposing a rotatable container including a rectangular part having a rectangular cross section and a cylindrical part connected to a lower part of the rectangular part and arranged horizontally at an initial position where the rectangular part is higher than the cylindrical part. When,
    Feeding the raw material into the container;
    Rotating the container by a predetermined angle about an axis extending horizontally in the longitudinal direction of the cylindrical portion in order to move at least a part of the raw material between the cylindrical portion and the rectangular portion. The stirring kneading method.
  2. 前記所定角度は９０度である請求項１に記載の食品用粉の攪拌混練方法。 The method for stirring and kneading food-grade powder according to claim 1, wherein the predetermined angle is 90 degrees.
  3. 前記所定角度は１８０度である請求項１に記載の食品用粉の攪拌混練方法。 The method for stirring and kneading food-grade powder according to claim 1, wherein the predetermined angle is 180 degrees.
  4. 前記容器を前記初期位置へ戻すステップをさらに含む請求項１乃至４のいずれか一つに記載の食品用粉の攪拌混練方法。 The method for stirring and kneading food powder according to any one of claims 1 to 4, further comprising a step of returning the container to the initial position.
  5. 原材料を収納する容器と、前記容器の中に設けられ原材料を攪拌する攪拌羽根と、
    前記攪拌羽根を回転させる装置とを含む、食品用粉の攪拌混練装置において、
    前記容器は、矩形の断面を有する矩形部と、前記矩形部の下部へ接続され水平に配置された円筒部とを含み、
    前記円筒部の長手方向に水平に延びる軸を中心に前記容器を回転させる回転装置を更に含む食品用粉の攪拌混練装置。     A container for storing the raw materials, a stirring blade provided in the container for stirring the raw materials,
    In an apparatus for stirring and kneading food powder, including an apparatus for rotating the stirring blade,
    The container includes a rectangular portion having a rectangular cross section, and a cylindrical portion connected to a lower portion of the rectangular portion and arranged horizontally.
    An apparatus for stirring and kneading food powder, further comprising a rotating device for rotating the container around an axis extending horizontally in the longitudinal direction of the cylindrical portion.
  6. 前記矩形部は鉛直に配置された直角柱状である請求項５に記載の食品用粉の攪拌混練装置。 The apparatus for stirring and kneading food powder according to claim 5, wherein the rectangular portion is a right-angled columnar shape arranged vertically.
  7. 前記円筒部は、垂直な断面において、前記矩形部の幅より大きい直径を有する請求項６に記載の食品用粉の攪拌混練装置。 The apparatus for stirring and kneading food powder according to claim 6, wherein the cylindrical part has a diameter larger than the width of the rectangular part in a vertical cross section.
PCT/JP2014/056380 2013-03-11 2014-03-11 Method for stirring and kneading food powder and device for stirring and kneading food powder WO2014142136A1 (en)

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