WO2014134845A1 - Packaging device for packaging tabular products - Google Patents

Packaging device for packaging tabular products Download PDF

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Publication number
WO2014134845A1
WO2014134845A1 PCT/CN2013/073053 CN2013073053W WO2014134845A1 WO 2014134845 A1 WO2014134845 A1 WO 2014134845A1 CN 2013073053 W CN2013073053 W CN 2013073053W WO 2014134845 A1 WO2014134845 A1 WO 2014134845A1
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WO
WIPO (PCT)
Prior art keywords
slot
side fence
packaging device
group
plate
Prior art date
Application number
PCT/CN2013/073053
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French (fr)
Chinese (zh)
Inventor
赵芝霖
Original Assignee
深圳市华星光电技术有限公司
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Publication of WO2014134845A1 publication Critical patent/WO2014134845A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/053Corner, edge or end protectors
    • B65D81/057Protectors contacting four surfaces of the packaged article, e.g. four-sided corner protectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02Internal fittings
    • B65D25/10Devices to locate articles in containers
    • B65D25/107Grooves, ribs, or the like, situated on opposed walls and between which the articles are located

Definitions

  • the present invention relates to the field of packaging, and in particular to a packaging device for packaging a plate-shaped product such as a liquid crystal module.
  • the length and width of the plate-shaped products are relatively large.
  • the industry often uses the packaging method of assembling the boxes to package the plate-shaped products.
  • the box must have a card slot to separate each product and protect it. effect.
  • the packaging methods currently used in the industry basically include FIG.
  • the vertical and card slot modes are shown to place the liquid crystal modules in the same direction.
  • Figure 2 As shown, in order to prevent collision between two liquid crystal modules during storage and transportation, a certain safety gap must be reserved between each two liquid crystal modules. Therefore, the safety clearance in a single-box product may be higher than the space occupancy of the product itself, resulting in a larger packaging volume of the liquid crystal module and a higher transportation cost.
  • each card slot is inconsistent in the length direction thereof, and each card slot is generally asymmetrical, which will It brings a lot of inconvenience to the manufacturing of the packaging device, for example, it increases the number of processes, causes mixing, and the like.
  • the technical problem to be solved by the embodiments of the present invention is to provide a packaging device for packaging a plate-shaped product, which can reduce the packaging volume, reduce the transportation cost, and simplify the production process.
  • an embodiment of the present invention provides A packaging device for packaging a plate-like product having at least one smooth surface, the packaging device comprising a base, the base being provided with at least one card slot, each of the card slots for engaging two The plate-like product is placed opposite to the smooth surface, and each of the card slots is symmetrical.
  • the base includes a bottom plate and at least one bottom groove group sequentially disposed on the bottom plate, the bottom groove groups are all parallel to the first direction, and each bottom groove group is disposed parallel to the second direction At least one bottom groove, the first direction is perpendicular to the second direction, and the first direction and the second direction are both parallel to the bottom plate, and the bottom slots on each bottom slot group are in one-to-one correspondence,
  • the corresponding bottom slots of all the bottom slot groups form a card slot.
  • the base includes a bottom plate and first and second side baffles disposed on the bottom plate, and the opposite sides of the first side baffle and the second side baffle are disposed a slot parallel to the third direction, the third direction is perpendicular to the bottom plate, and the first side baffle is in one-to-one correspondence with the slot on the second side baffle, the first side block
  • the corresponding slots on the board and the second side fence form a card slot.
  • the base further includes a first side baffle and a second side baffle disposed on two sides of the bottom plate, and the opposite sides of the first side baffle and the second side baffle are disposed a slot parallel to the third direction, the third direction is perpendicular to the bottom plate, and the first side fence and the slot on the second side fence are in one-to-one correspondence, the first side block a slot on the board and the second side fence corresponds to a bottom slot on the bottom slot group, a slot on the first side fence, a corresponding bottom slot on all the bottom slot groups, And the corresponding slots on the second side baffle together form a card slot.
  • the base further includes a first limiting slot set disposed between the bottom plate and the first side fence and a second limit disposed between the bottom plate and the second side fence a slot group extending from a lower side of the first side fence toward the second side fence, the second limit slot group being from the second side fence
  • the lower portion of the first limiting slot group and the second limiting slot group are disposed with at least one limiting slot parallel to the second direction, where the first limiting slot group and the second limiting slot group are disposed.
  • a limiting slot on the limiting slot group corresponds to the slot on the first side fence, and the limiting slot on the second limiting slot group and the insertion on the second side fence
  • One slot for the slot, a slot on the first side fence, a corresponding limit slot on the first limit slot group, a corresponding bottom slot on all the bottom slot groups, and the second limit slot The corresponding limiting slot on the group and the corresponding slot on the second side fence together form a card slot.
  • the packaging device further comprises a cushioning gasket placed between the smooth surfaces of the two sheet products that are engaged in each of the card slots.
  • the packaging device further includes an antistatic bag, and the antistatic bag wraps the two sheet products that are engaged in each of the card slots together.
  • the packaging device further includes an antistatic bag, the antistatic bag, the two sheet products that are engaged in each of the card slots and the one placed between the two plate products The cushioning pads are wrapped together.
  • the area of the buffer pad is greater than or equal to the outer dimension of the plate-shaped product.
  • the packaging device further comprises a top cover, the top cover is provided with at least one slot, the slot is in one-to-one correspondence with the card slot on the base, and each slot is used for engaging two The plate-like product with its smooth surface oppositely placed.
  • the present invention also provides a packaging apparatus for packaging a plate-like product having at least one smooth surface
  • the packaging device comprises a base provided with at least one card slot, the base comprising a bottom plate And a first side baffle, a bottom trough group, and a second side baffle disposed on the bottom plate in sequence, the base further comprising a first limit disposed between the bottom plate and the first side baffle a slot group and a second limiting slot group disposed between the bottom plate and the second side fence;
  • the bottom slot group is parallel to the first direction, and each bottom slot group is provided with At least one bottom groove parallel to the two directions, the first direction is perpendicular to the second direction, and the first direction and the second direction are both parallel to the bottom plate, and the bottom groove on each bottom groove group a one-to-one correspondence;
  • a slot parallel to the third direction is disposed on an opposite side of the first side fence and the second side fence, the third direction is perpendicular to the bottom plate, and the first The side baffle and
  • the second limiting slot group extends from the lower side of the second side fence toward the first side fence, and the first limiting slot group and the second limiting slot group are disposed on the second limiting slot group.
  • the at least one limiting slot parallel to the second direction, the limiting slot on the first limiting slot group is in one-to-one correspondence with the slot on the first side fence, and the second limiting slot
  • the limiting slot on the group has a one-to-one correspondence with the slot on the second side fence;
  • the card slot includes a slot on the first side fence, and the corresponding one on the first limiting slot group a limit slot, a corresponding bottom slot on all the bottom slot groups, a corresponding limit slot on the second limit slot group, and a corresponding slot on the second side fence, each slot is used for Engaging two of the plate-like products placed opposite each other with their smooth surfaces, the first side baffle being identical to the second side baffle, the first limit groove set and the second limit Slot group complete phase .
  • the packaging device further comprises a cushioning gasket placed between the smooth surfaces of the two sheet products that are engaged in each of the card slots.
  • the packaging device further includes an antistatic bag, and the antistatic bag wraps the two sheet products that are engaged in each of the card slots together.
  • the packaging device further includes an antistatic bag, the antistatic bag, the two sheet products that are engaged in each of the card slots and the one placed between the two plate products The cushioning pads are wrapped together.
  • the area of the buffer pad is greater than or equal to the outer dimension of the plate-shaped product.
  • the embodiment of the invention has the following beneficial effects: by engaging two plate-shaped products in one card slot, the packaging volume can be reduced, the single-box capacity can be fully utilized, and the transportation cost can be reduced;
  • the smooth surfaces of the plate-like products are placed opposite each other, so as to avoid the damage of the protrusions on the other side of one of the two plate-shaped products of the two plate-shaped products contacting each other due to collision, and to ensure the transportation of the plate-shaped products.
  • Safety, reduce breakage rate and reduce transportation loss by setting each card slot to a symmetrical structure, the production process can be simplified and mixing can be avoided.
  • FIG. 1 is a schematic view of a packaging device of a liquid crystal module in the prior art
  • FIG 2 is a schematic view showing a safety gap between liquid crystal modules packaged in the packaging device shown in Figure 1;
  • FIG. 3 is a schematic structural view of a packaging device for packaging a plate-shaped product (for example, a liquid crystal module) according to an embodiment of the present invention
  • Figure 4 is a schematic view showing the placement of a cushion gasket between two adjacent plate-like products in the embodiment shown in Figure 3;
  • FIG. 5 is a schematic diagram of an antistatic bag according to another embodiment of the present invention.
  • FIG. 6 is a schematic view of a plate-shaped product (for example, a liquid crystal module) provided by the present invention.
  • Figure 7 is a schematic view showing the slot width of the card slot of the prior art packaging device
  • Figure 8 is a schematic view showing the slot width of the card slot of the packaging device shown in Figure 3;
  • Figure 9 is an exploded perspective view of the base of the packaging device shown in Figure 3.
  • FIG. 3 it is a schematic structural view of a packaging device 1 for packaging a plate-shaped product according to an embodiment of the present invention.
  • Packing device 1 For comprising a plate-like product 20 having at least one smooth surface, the packaging device 1 comprises a base 10, a base 10 At least one card slot is provided, and each of the card slots can be used to engage two plate-like products 20 which are placed opposite each other with their smooth surfaces, and each of the card slots is symmetrical. Specifically, the width of each card slot is slightly larger than two plate products 20 The combined width.
  • the plate product 20 It can be a liquid crystal module, a solar glass panel, etc., and such a product usually has a smooth surface, and the other surface needs to be provided with various components, interfaces, circuits, etc., and therefore is generally uneven. Therefore, when packaging, these two plate products can be The smooth surfaces of 20 are placed opposite each other, which helps to reduce the separation distance between the two plate-like products 20 and reduce the overall volume after packaging. In addition, in the placement of two plate products 20 (for example, a liquid crystal module), the two plate products can be made 20 The width of the whole formed after the combination is symmetrical, so that the width of each of the slots can be made symmetrical during production, which simplifies the production process and avoids mixing.
  • the packaging method for packaging the sheet product 20 into the packaging device 1 includes: two plate products 20 The smooth surfaces are placed opposite each other; the two plate-like products 20 are snapped into a card slot on a base 10.
  • the packaging device for the plate-shaped product provided by the embodiment of the invention can reduce the packaging volume by fully engaging the two plate-shaped products in one card slot, fully utilize the capacity of the single box, and reduce the transportation cost;
  • the smooth surfaces of the two plate-shaped products are placed opposite each other, so as to avoid the damage of the other plate-shaped product on the other side of the two plate-shaped products of the two plate-shaped products contacting each other, and the plate-shaped product is ensured.
  • the transportation safety reduce the breakage rate and reduce the transportation loss; by setting each card slot to a symmetrical structure, the production process can be simplified and the mixing can be avoided.
  • the packaging device 1 further includes a cushioning pad 11, the cushioning pad 11 Place between the smooth surfaces of the two plate-like products 20 that fit in each card slot.
  • the cushioning pad 11 may be made of elastically expandable polyethylene or ethylene - Made of foamed materials such as vinyl acetate copolymer.
  • the packaging method for packaging the sheet product 20 into the packaging device 1 includes: two plate products 20 The smooth surfaces are placed opposite each other; a cushioning pad 11 is inserted between the smooth surfaces of the two plate-like products 20; the two plate-like products 20 and the place between the two plate-like products 20 are placed Buffer gasket 11 Commonly snapped into a card slot on a base 10.
  • a plate product 20 For the liquid crystal module, since the front surface of the liquid crystal module is usually a liquid crystal glass and a frame, it is basically a completely smooth surface, and the back surface of the liquid crystal module is usually provided with some components and interfaces, etc., which are basically uneven, therefore, Usually two LCD modules The front side of the 20 is placed opposite to each other, and the buffer pad 11 is inserted in the middle to the two liquid crystal modules 20 Insert a card slot into a unit. For the liquid crystal module, since the front surface is smooth and more susceptible to damage, the front surface of the liquid crystal module can be attached to the buffer pad to more effectively avoid collision and reduce transportation loss.
  • the area of the cushioning pad 11 is greater than or equal to the plate-like product 20 The outer dimensions thus completely separate the two adjacent panel products 20.
  • the packaging device 1 further includes an antistatic bag 12, and the antistatic bag 12
  • the antistatic bag 12 Two plate-like products 20 that are engaged in each of the card slots are wrapped together with a cushioning pad 11 placed between the two plate-like products 20.
  • the plate-shaped product can be effectively prevented by putting on the anti-static bag 12
  • Electrostatic effects (such as liquid crystal modules) create a safe transport and storage.
  • the packaging method for packaging the sheet product 20 into the packaging device 1 includes: two plate products 20 The smooth surfaces are placed opposite each other; a cushioning pad 11 is inserted between the smooth surfaces of the two plate-like products 20; the two plate-like products 20 and the place between the two plate-like products 20 are placed Buffer gasket 11 collectively disposed in an antistatic bag 12; an antistatic bag 12 to which the two plate-like products 20 and the cushioning pad 11 between the two plate-like products 20 are to be mounted 12 The card is snapped into a card slot on a base.
  • the base 10 may include a bottom plate G and a bottom plate G in sequence. At least one bottom slot group C and the bottom slot group C are parallel to the first direction, and each bottom slot group C Having at least one bottom groove parallel to the second direction, the first direction is perpendicular to the second direction, and the first direction and the second direction are both parallel to the bottom plate G, and the bottom groove on each of the bottom groove groups C corresponds one-to-one , all bottom slot groups C The corresponding bottom slot forms a card slot.
  • the base 10 may further include a bottom plate G and a bottom plate G in sequence.
  • the first side baffle A and the second side baffle E on the upper side of the first side baffle A and the second side baffle E are provided with slots parallel to the third direction, the third direction and the bottom plate G Vertical, and the first side fence A
  • One-to-one correspondence with the slots on the second side fence E, the corresponding slots on the first side fence A and the second side fence E constitute a card slot.
  • the base 10 can be provided with a bottom plate G and sequentially disposed on the bottom plate G.
  • the upper side baffle A, the at least one bottom trough group C and the second side baffle E, the opposite sides of the first side baffle A and the second side baffle E are provided with slots parallel to the third direction , the third direction and the bottom plate G Vertical, and the slots on the first side fence A and the second side fence E correspond one-to-one, the slots on the first side fence A and the second side fence E and the bottom slot on the bottom slot group C One-to-one correspondence, the first side fence A
  • the upper slot, the corresponding bottom slot on all the bottom slot groups C, and the corresponding slots on the second side fence E together form a card slot.
  • the base 10 may further include a bottom plate G and a first side fence a first limit slot group B between A and a second limit slot group D disposed between the bottom plate G and the second side fence E, the first limit slot group B is from below the first side fence A Second side fence E
  • the direction of the second limiting slot group D extends from the lower side of the second side fence E toward the first side fence A, the first limiting slot group B and the second limiting slot group D
  • At least one limiting slot parallel to the second direction is disposed, and the limiting slot on the first limiting slot group B corresponds to the slot on the first side fence A, and the second limiting slot group D is Limiting groove and second side fence E
  • One slot for the upper slot, one slot on the first side fence A, the corresponding limit slot on the first limit slot group B, the corresponding bottom slot on all the bottom slot groups C, and the second limit slot Group D The corresponding limit slot and the corresponding slot on the second side fence E together form a card slot.
  • the base 10 may further comprise two limiting members F. And respectively disposed outside the first limiting slot group B and the second limiting slot group D, and both are perpendicular to the bottom plate G, and are used for closing the outer opening of the limiting slot.
  • the 28-inch liquid crystal module of the plate-shaped product 20 is taken as an example, and includes a first end portion facing in opposite directions. 201 and second end portion 202, wherein the first end portion 201 has a thickness W1 and the second end portion 202 has a thickness W2, and W1 and W2 are not equal. That is, as shown in Figure 7 As shown, the width of the left and right ends of the card slot on the base of the matching packaging device is also consistent with the width of the liquid crystal module 20, that is, the widths of the left and right ends of the card slot are substantially W1 and W2, respectively. But, usually, The difference between W1 and W2 is small and almost indistinguishable to the naked eye.
  • a and E, B and D have the same outer diameter, the only difference is that they are set in A and E.
  • the width of the upper slot is different, and the width of the bottom slot set on B and D is different, and this difference is extremely difficult to distinguish, so it is often confused when assembling the base 10, causing mixing, resulting in Base 10
  • the production process is time consuming and laborious.
  • the first end portion 201 of one of the liquid crystal modules 20 in the same card slot and the other liquid crystal module 20 The second end portion 202 is on the same side, and the first end portion 201 and the second end portion 202 are perpendicular to the card slots, respectively.
  • two liquid crystal modules 20 in the same card slot The thickness of one unit formed is substantially symmetrical, so as shown in Fig. 8, the slot of the mounting device 1 can be set to the left and right widths, that is, the widths of the slots on A and E shown in Fig. 9 are the same.
  • the width of the bottom slot on D is the same, therefore, A and E, B and D Can be set to the same material, avoid mixing in the production process, reducing the difficulty of production, saving manpower and material resources.
  • the plate-shaped product is a product other than the liquid crystal module, it can also be installed in the above manner, so that the card slots are wide and wide to form a symmetrical structure.
  • A, B, C, D, E, F, G The other portions may be made of a foamed material such as an elastic expandable polyethylene or an ethylene-vinyl acetate copolymer.
  • the packaging Device 1 in addition to the base 10, the packaging Device 1 A top cover may be further included, and at least one slot is disposed in the top cover, the slot is in one-to-one correspondence with the slot on the base 10, and each slot is used for engaging two of them to be placed opposite to each other with a smooth surface thereof
  • the plate product 20 Place the plate product 20 on the base 10 After that, the top cover is covered, so that each of the two plate-shaped products placed on the smooth surface is respectively engaged into each of the slots of the top cover.
  • the structure of the top cover and the base is substantially the same except that the width of the top cover is different from the corresponding position of the base card slot due to the difference in thickness between the top end and the bottom end of the plate product.
  • a 28-inch LCD module is taken as an example, and the original shipping outer box is 8 pieces/ The box can now be shipped in 12 cases per carton and the load utilization rate is increased by 50%.
  • the amount of anti-static bag used has been reduced from 1 piece/bag to 2 pieces/bag, saving material.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Frangible Articles (AREA)
  • Buffer Packaging (AREA)

Abstract

Disclosed is a packaging device (1) for packaging tabular products (20). The packaging device comprises a base (10), wherein at least one clamping groove is arranged on the base (10); each clamping groove is used for clamping two tabular products (20) which are placed opposite to each other with smooth surfaces; and each of the clamping grooves is symmetrical. The packaging device (1) can reduce the packaging volume or increase the box body utilization rate, thereby reducing the transportation cost.

Description

用于包装板状产品的包装装置  Packaging device for packaging plate products 技术领域Technical field
本发明涉及包装领域,尤其涉及一种用于包装液晶模组等板状产品的包装装置。  The present invention relates to the field of packaging, and in particular to a packaging device for packaging a plate-shaped product such as a liquid crystal module.
背景技术Background technique
板状产品(例如液晶模组)的长宽与厚度都比较大,业界常使用集合成箱的包装方式对板状产品进行包装,箱中必设有卡槽以间隔每片产品,并起保护作用。 The length and width of the plate-shaped products (such as liquid crystal modules) are relatively large. The industry often uses the packaging method of assembling the boxes to package the plate-shaped products. The box must have a card slot to separate each product and protect it. effect.
例如在液晶模组的包装领域中,目前业界所采用的包装方式基本上包括如图 1 所示的竖放及卡槽方式,将液晶模组同向放置。如图 2 所示,为防止储运过程中两片液晶模组之间发生碰撞,每两片液晶模组间均需保留一定的安全间隙。因此,单箱产品中的安全间隙可能比产品本身的空间占有率还要高,导致液晶模组的包装体积较大,运输成本较高。另外,由于液晶模组的其中一面因为设置有很多电子元件而凹凸不平,因此每条卡槽的宽度在其长度方向上都是不一致的,而且每条卡槽一般都是不对称的,这会给包装装置的生产制造带来很多不便,例如会增加工序、造成混料等。 For example, in the field of packaging of liquid crystal modules, the packaging methods currently used in the industry basically include FIG. The vertical and card slot modes are shown to place the liquid crystal modules in the same direction. Figure 2 As shown, in order to prevent collision between two liquid crystal modules during storage and transportation, a certain safety gap must be reserved between each two liquid crystal modules. Therefore, the safety clearance in a single-box product may be higher than the space occupancy of the product itself, resulting in a larger packaging volume of the liquid crystal module and a higher transportation cost. In addition, since one side of the liquid crystal module is uneven due to the provision of many electronic components, the width of each card slot is inconsistent in the length direction thereof, and each card slot is generally asymmetrical, which will It brings a lot of inconvenience to the manufacturing of the packaging device, for example, it increases the number of processes, causes mixing, and the like.
技术问题technical problem
本发明实施例所要解决的技术问题在于,提供一种用于包装板状产品的包装装置,可减小包装体积,降低运输成本,简化生产过程。 The technical problem to be solved by the embodiments of the present invention is to provide a packaging device for packaging a plate-shaped product, which can reduce the packaging volume, reduce the transportation cost, and simplify the production process.
技术解决方案Technical solution
为了解决上述技术问题,本发明实施例提供了 一种包装装置,用于包装具有至少一个平滑表面的板状产品,所述包装装置包括基座,所述基座上设置有至少一条卡槽,每条卡槽用于卡合两个以其平滑表面相对放置的所述板状产品,且每条卡槽都是对称的。  In order to solve the above technical problem, an embodiment of the present invention provides A packaging device for packaging a plate-like product having at least one smooth surface, the packaging device comprising a base, the base being provided with at least one card slot, each of the card slots for engaging two The plate-like product is placed opposite to the smooth surface, and each of the card slots is symmetrical.
其中,所述基座包括底板以及依次设置在所述底板上的至少一个底槽组,所述底槽组均与第一方向平行,且每个底槽组上设有与第二方向平行的至少一个底槽,所述第一方向与所述第二方向垂直,且所述第一方向和所述第二方向均与所述底板平行,每个底槽组上的底槽一一对应,所有底槽组的相对应的底槽构成一条卡槽。 The base includes a bottom plate and at least one bottom groove group sequentially disposed on the bottom plate, the bottom groove groups are all parallel to the first direction, and each bottom groove group is disposed parallel to the second direction At least one bottom groove, the first direction is perpendicular to the second direction, and the first direction and the second direction are both parallel to the bottom plate, and the bottom slots on each bottom slot group are in one-to-one correspondence, The corresponding bottom slots of all the bottom slot groups form a card slot.
其中,所述基座包括底板以及依次设置在所述底板上的第一侧挡板和第二侧挡板,所述第一侧挡板和所述第二侧挡板的相对侧上设有与第三方向平行的插槽,所述第三方向与所述底板垂直,且所述第一侧挡板与所述第二侧挡板上的插槽一一对应,所述第一侧挡板和所述第二侧挡板上相对应的插槽构成一条卡槽。 The base includes a bottom plate and first and second side baffles disposed on the bottom plate, and the opposite sides of the first side baffle and the second side baffle are disposed a slot parallel to the third direction, the third direction is perpendicular to the bottom plate, and the first side baffle is in one-to-one correspondence with the slot on the second side baffle, the first side block The corresponding slots on the board and the second side fence form a card slot.
其中,所述基座还包括设置在所述底板两侧上的第一侧挡板和第二侧挡板,所述第一侧挡板和所述第二侧挡板的相对侧上设有与第三方向平行的插槽,所述第三方向与所述底板垂直,且所述第一侧挡板和所述第二侧挡板上的插槽一一对应,所述第一侧挡板和所述第二侧挡板上的插槽与所述底槽组上的底槽一一对应,所述第一侧挡板上的一个插槽、所有底槽组上对应的底槽、以及所述第二侧挡板上对应的插槽共同构成一条卡槽。 Wherein, the base further includes a first side baffle and a second side baffle disposed on two sides of the bottom plate, and the opposite sides of the first side baffle and the second side baffle are disposed a slot parallel to the third direction, the third direction is perpendicular to the bottom plate, and the first side fence and the slot on the second side fence are in one-to-one correspondence, the first side block a slot on the board and the second side fence corresponds to a bottom slot on the bottom slot group, a slot on the first side fence, a corresponding bottom slot on all the bottom slot groups, And the corresponding slots on the second side baffle together form a card slot.
其中,所述基座还包括设置在所述底板与所述第一侧挡板之间的第一限位槽组以及设置在所述底板与所述第二侧挡板之间的第二限位槽组,所述第一限位槽组从所述第一侧挡板下方朝所述第二侧挡板的方向延伸,所述第二限位槽组从所述第二侧挡板的下方朝所述第一侧挡板的方向延伸,所述第一限位槽组和所述第二限位槽组上设有与所述第二方向平行的至少一个限位槽,所述第一限位槽组上的限位槽与所述第一侧挡板上的插槽一一对应,所述第二限位槽组上的限位槽与所述第二侧挡板上的插槽一一对应,所述第一侧挡板上的一个插槽、所述第一限位槽组上对应的限位槽、所有底槽组上对应的底槽、所述第二限位槽组上对应的限位槽、以及所述第二侧挡板上对应的插槽共同构成一条卡槽。 Wherein the base further includes a first limiting slot set disposed between the bottom plate and the first side fence and a second limit disposed between the bottom plate and the second side fence a slot group extending from a lower side of the first side fence toward the second side fence, the second limit slot group being from the second side fence The lower portion of the first limiting slot group and the second limiting slot group are disposed with at least one limiting slot parallel to the second direction, where the first limiting slot group and the second limiting slot group are disposed. a limiting slot on the limiting slot group corresponds to the slot on the first side fence, and the limiting slot on the second limiting slot group and the insertion on the second side fence One slot for the slot, a slot on the first side fence, a corresponding limit slot on the first limit slot group, a corresponding bottom slot on all the bottom slot groups, and the second limit slot The corresponding limiting slot on the group and the corresponding slot on the second side fence together form a card slot.
其中,所述包装装置还包括缓冲垫片,所述缓冲垫片放置在每条所述卡槽中卡合的所述两个片状产品的所述平滑表面之间。 Wherein the packaging device further comprises a cushioning gasket placed between the smooth surfaces of the two sheet products that are engaged in each of the card slots.
其中,所述包装装置还包括防静电袋,所述防静电袋将每条所述卡槽中卡合的所述两个片状产品一起包裹。 Wherein, the packaging device further includes an antistatic bag, and the antistatic bag wraps the two sheet products that are engaged in each of the card slots together.
其中,所述包装装置还包括防静电袋,所述防静电袋将每条所述卡槽中卡合的所述两个片状产品和放置在所述两个板状产品之间的所述缓冲垫片一起包裹。 Wherein, the packaging device further includes an antistatic bag, the antistatic bag, the two sheet products that are engaged in each of the card slots and the one placed between the two plate products The cushioning pads are wrapped together.
其中,所述缓冲垫片的面积大于或等于所述板状产品的外部尺寸。 Wherein the area of the buffer pad is greater than or equal to the outer dimension of the plate-shaped product.
其中,所述包装装置还包括顶盖,所述顶盖设置有至少一条开槽,所述开槽与所述基座上的卡槽一一对应,每条开槽用于卡合两个以其平滑表面相对放置的所述板状产品。 Wherein, the packaging device further comprises a top cover, the top cover is provided with at least one slot, the slot is in one-to-one correspondence with the card slot on the base, and each slot is used for engaging two The plate-like product with its smooth surface oppositely placed.
另一方面,本发明还提供了一种包装装置,用于包装具有至少一个平滑表面的板状产品,其中:所述包装装置包括设有至少一条卡槽的基座,所述基座包括底板以及依次设置在所述底板上的第一侧挡板、底槽组、第二侧挡板,所述基座还包括设置在所述底板与所述第一侧挡板之间的第一限位槽组以及设置在所述底板与所述第二侧挡板之间的第二限位槽组;所述底槽组均与第一方向平行,且每个底槽组上设有与第二方向平行的至少一个底槽,所述第一方向与所述第二方向垂直,且所述第一方向和所述第二方向均与所述底板平行,每个底槽组上的底槽一一对应;所述第一侧挡板和所述第二侧挡板的相对侧上设有与第三方向平行的插槽,所述第三方向与所述底板垂直,且所述第一侧挡板和所述第二侧挡板上的插槽一一对应,所述第一侧挡板和所述第二侧挡板上的插槽与所述底槽组上的底槽一一对应;所述第一限位槽组从所述第一侧挡板下方朝所述第二侧挡板的方向延伸,所述第二限位槽组从所述第二侧挡板的下方朝所述第一侧挡板的方向延伸,所述第一限位槽组和所述第二限位槽组上设有与所述第二方向平行的至少一个限位槽,所述第一限位槽组上的限位槽与所述第一侧挡板上的插槽一一对应,所述第二限位槽组上的限位槽与所述第二侧挡板上的插槽一一对应;所述卡槽包括所述第一侧挡板上的一个插槽、所述第一限位槽组上对应的限位槽、所有底槽组上对应的底槽、所述第二限位槽组上对应的限位槽、以及所述第二侧挡板上对应的插槽,每条卡槽用于卡合两个以其平滑表面相对放置的所述板状产品,所述第一侧挡板与所述第二侧挡板完全相同,所述第一限位槽组和所述第二限位槽组完全相同。 In another aspect, the present invention also provides a packaging apparatus for packaging a plate-like product having at least one smooth surface, wherein: the packaging device comprises a base provided with at least one card slot, the base comprising a bottom plate And a first side baffle, a bottom trough group, and a second side baffle disposed on the bottom plate in sequence, the base further comprising a first limit disposed between the bottom plate and the first side baffle a slot group and a second limiting slot group disposed between the bottom plate and the second side fence; the bottom slot group is parallel to the first direction, and each bottom slot group is provided with At least one bottom groove parallel to the two directions, the first direction is perpendicular to the second direction, and the first direction and the second direction are both parallel to the bottom plate, and the bottom groove on each bottom groove group a one-to-one correspondence; a slot parallel to the third direction is disposed on an opposite side of the first side fence and the second side fence, the third direction is perpendicular to the bottom plate, and the first The side baffle and the slot on the second side baffle are in one-to-one correspondence, the first side baffle and the second side The slot on the side fence has a one-to-one correspondence with the bottom slot on the bottom slot group; the first limiting slot group extends from the lower side of the first side fence toward the second side fence. The second limiting slot group extends from the lower side of the second side fence toward the first side fence, and the first limiting slot group and the second limiting slot group are disposed on the second limiting slot group. The at least one limiting slot parallel to the second direction, the limiting slot on the first limiting slot group is in one-to-one correspondence with the slot on the first side fence, and the second limiting slot The limiting slot on the group has a one-to-one correspondence with the slot on the second side fence; the card slot includes a slot on the first side fence, and the corresponding one on the first limiting slot group a limit slot, a corresponding bottom slot on all the bottom slot groups, a corresponding limit slot on the second limit slot group, and a corresponding slot on the second side fence, each slot is used for Engaging two of the plate-like products placed opposite each other with their smooth surfaces, the first side baffle being identical to the second side baffle, the first limit groove set and the second limit Slot group complete phase .
其中,所述包装装置还包括缓冲垫片,所述缓冲垫片放置在每条所述卡槽中卡合的所述两个片状产品的所述平滑表面之间。 Wherein the packaging device further comprises a cushioning gasket placed between the smooth surfaces of the two sheet products that are engaged in each of the card slots.
其中,所述包装装置还包括防静电袋,所述防静电袋将每条所述卡槽中卡合的所述两个片状产品一起包裹。 Wherein, the packaging device further includes an antistatic bag, and the antistatic bag wraps the two sheet products that are engaged in each of the card slots together.
其中,所述包装装置还包括防静电袋,所述防静电袋将每条所述卡槽中卡合的所述两个片状产品和放置在所述两个板状产品之间的所述缓冲垫片一起包裹。 Wherein, the packaging device further includes an antistatic bag, the antistatic bag, the two sheet products that are engaged in each of the card slots and the one placed between the two plate products The cushioning pads are wrapped together.
其中,所述缓冲垫片的面积大于或等于所述板状产品的外部尺寸。 Wherein the area of the buffer pad is greater than or equal to the outer dimension of the plate-shaped product.
有益效果Beneficial effect
实施本发明实施例,具有如下有益效果:通过将两个板状产品卡合于一条卡槽内,可以减小包装体积,充分利用单箱容量,降低运输成本;通过将同一卡槽内的两个板状产品的平滑表面相对放置,可以避免相互接触的两个板状产品的其中一个板状产品另一面上的凸起对另一个板状产品因碰撞而造成破坏,保证板状产品的运输安全,降低破损率,减小运输损耗;通过将每条卡槽设置为对称结构,可以简化生产过程,避免混料。 The embodiment of the invention has the following beneficial effects: by engaging two plate-shaped products in one card slot, the packaging volume can be reduced, the single-box capacity can be fully utilized, and the transportation cost can be reduced; The smooth surfaces of the plate-like products are placed opposite each other, so as to avoid the damage of the protrusions on the other side of one of the two plate-shaped products of the two plate-shaped products contacting each other due to collision, and to ensure the transportation of the plate-shaped products. Safety, reduce breakage rate and reduce transportation loss; by setting each card slot to a symmetrical structure, the production process can be simplified and mixing can be avoided.
附图说明DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any creative work.
图 1 是现有技术中液晶模组的包装装置的示意图; 1 is a schematic view of a packaging device of a liquid crystal module in the prior art;
图 2 是包装在图 1 所示的包装装置中的液晶模组之间的安全间隙的示意图; Figure 2 is a schematic view showing a safety gap between liquid crystal modules packaged in the packaging device shown in Figure 1;
图 3 是本发明一个实施例提供的用于包装板状产品(例如液晶模组)的包装装置的结构示意图; 3 is a schematic structural view of a packaging device for packaging a plate-shaped product (for example, a liquid crystal module) according to an embodiment of the present invention;
图 4 是图 3 所示的实施例中两个相邻的板状产品之间放置缓冲垫片的示意图 ; Figure 4 is a schematic view showing the placement of a cushion gasket between two adjacent plate-like products in the embodiment shown in Figure 3;
图 5 是本发明另一个实施例提供的防静电袋的示意图; FIG. 5 is a schematic diagram of an antistatic bag according to another embodiment of the present invention; FIG.
图 6 是本发明提供的板状产品(例如液晶模组)的示意图; 6 is a schematic view of a plate-shaped product (for example, a liquid crystal module) provided by the present invention;
图 7 是现有技术中的包装装置的卡槽槽宽的示意图; Figure 7 is a schematic view showing the slot width of the card slot of the prior art packaging device;
图 8 是图 3 所示的包装装置的卡槽槽宽的示意图; Figure 8 is a schematic view showing the slot width of the card slot of the packaging device shown in Figure 3;
图 9 是图 3 所示的包装装置的基座的分解示意图。 Figure 9 is an exploded perspective view of the base of the packaging device shown in Figure 3.
本发明的实施方式Embodiments of the invention
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。 The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
请参见图 3 ,是本发明一个实施例提供的用于包装板状产品的包装装置 1 的结构示意图。包装装置 1 用于包括具有至少一个平滑表面的板状产品 20 ,包装装置 1 包括基座 10 ,基座 10 上设置有至少一条卡槽,每条卡槽可用于卡合两个以其平滑表面相对放置的板状产品 20 ,且每条卡槽都是对称的。具体地,每条卡槽的宽度略大于两个板状产品 20 组合后的宽度。该板状产品 20 可以是液晶模组、太阳能玻璃板等产品,这类产品通常一个表面是平滑的,另一个表面需要设置有各种元件、接口、电路等,因此通常凹凸不平。因此,在包装时,可以将这两个板状产品 20 的平滑表面相对放置,这样有利于缩小两个板状产品 20 之间的间隔距离,减小包装后的整体体积。另外,在放置两个板状产品 20 (例如液晶模组)时,可以使这两个板状产品 20 组合后形成的整体的宽度对称,这样,生产时可以将每条卡槽的宽度也做成对称的,就可以简化生产过程,避免混料。 Referring to FIG. 3, it is a schematic structural view of a packaging device 1 for packaging a plate-shaped product according to an embodiment of the present invention. Packing device 1 For comprising a plate-like product 20 having at least one smooth surface, the packaging device 1 comprises a base 10, a base 10 At least one card slot is provided, and each of the card slots can be used to engage two plate-like products 20 which are placed opposite each other with their smooth surfaces, and each of the card slots is symmetrical. Specifically, the width of each card slot is slightly larger than two plate products 20 The combined width. The plate product 20 It can be a liquid crystal module, a solar glass panel, etc., and such a product usually has a smooth surface, and the other surface needs to be provided with various components, interfaces, circuits, etc., and therefore is generally uneven. Therefore, when packaging, these two plate products can be The smooth surfaces of 20 are placed opposite each other, which helps to reduce the separation distance between the two plate-like products 20 and reduce the overall volume after packaging. In addition, in the placement of two plate products 20 (for example, a liquid crystal module), the two plate products can be made 20 The width of the whole formed after the combination is symmetrical, so that the width of each of the slots can be made symmetrical during production, which simplifies the production process and avoids mixing.
此例中,将板状产品 20 包装到包装装置 1 中的包装方法包括:将两个板状产品 20 的平滑表面相对放置;将所述两个板状产品 20 卡合到一基座 10 上的一条卡槽中。 In this example, the packaging method for packaging the sheet product 20 into the packaging device 1 includes: two plate products 20 The smooth surfaces are placed opposite each other; the two plate-like products 20 are snapped into a card slot on a base 10.
本发明实施例提供的板状产品的包装装置,通过将两个板状产品卡合于一条卡槽内,可以减小包装体积,充分利用单箱容量,降低运输成本;通过将同一卡槽内的两个板状产品的平滑表面相对放置,可以避免相互接触的两个板状产品的其中一个板状产品另一面上的凸起对另一个板状产品因碰撞而造成破坏,保证板状产品的运输安全,降低破损率,减小运输损耗;通过将每条卡槽设置为对称结构,可以简化生产过程,避免混料。 The packaging device for the plate-shaped product provided by the embodiment of the invention can reduce the packaging volume by fully engaging the two plate-shaped products in one card slot, fully utilize the capacity of the single box, and reduce the transportation cost; The smooth surfaces of the two plate-shaped products are placed opposite each other, so as to avoid the damage of the other plate-shaped product on the other side of the two plate-shaped products of the two plate-shaped products contacting each other, and the plate-shaped product is ensured. The transportation safety, reduce the breakage rate and reduce the transportation loss; by setting each card slot to a symmetrical structure, the production process can be simplified and the mixing can be avoided.
在一个优选实施例中,如图 3 和 4 所示,所述包装装置 1 还包括缓冲垫片 11 ,所述缓冲垫片 11 放置在每条卡槽内卡合的两个板状产品 20 的平滑表面之间。其中,缓冲垫片 11 可以是由富有弹性的可发性聚乙烯或乙烯 - 醋酸乙烯共聚物等发泡材料制成的。 通过在同一卡槽内的相邻两个板状产品之间放置缓冲垫片,可以避免同一卡槽内的板状产品之间发生碰撞,保证板状产品的运输安全,降低破损率,减小运输损耗。 In a preferred embodiment, as shown in Figures 3 and 4, the packaging device 1 further includes a cushioning pad 11, the cushioning pad 11 Place between the smooth surfaces of the two plate-like products 20 that fit in each card slot. Wherein, the cushioning pad 11 may be made of elastically expandable polyethylene or ethylene - Made of foamed materials such as vinyl acetate copolymer. By placing a buffer gasket between two adjacent plate-shaped products in the same card slot, collision between the plate-shaped products in the same card slot can be avoided, the transportation of the plate-shaped product can be ensured, the damage rate can be reduced, and the reduction rate can be reduced. Transportation loss.
此例中,将板状产品 20 包装到包装装置 1 中的包装方法包括:将两个板状产品 20 的平滑表面相对放置;在所述两个板状产品 20 的平滑表面之间插入缓冲垫片 11 ;将所述两个板状产品 20 和放置在所述两个板状产品 20 之间的所述缓冲垫片 11 共同卡合到一基座 10 上的一条卡槽中。 In this example, the packaging method for packaging the sheet product 20 into the packaging device 1 includes: two plate products 20 The smooth surfaces are placed opposite each other; a cushioning pad 11 is inserted between the smooth surfaces of the two plate-like products 20; the two plate-like products 20 and the place between the two plate-like products 20 are placed Buffer gasket 11 Commonly snapped into a card slot on a base 10.
具体地,如图 4 所示,例如,板状产品 20 为液晶模组,由于液晶模组的正面通常为液晶玻璃和边框,基本上是完全平滑的表面,而液晶模组的背面通常设置有一些元件和接口等,基本上是凹凸不平的,因此,通常将两个液晶模组 20 的正面相对放置,中间插入缓冲垫片 11 ,以两个液晶模组 20 为一个单位插入一个卡槽内。对于液晶模组来说,由于其正面平滑,且更容易受损,通过将其正面相对,可以使其正面贴合缓冲垫片,更有效地避免碰撞,减小运输损耗。 Specifically, as shown in FIG. 4, for example, a plate product 20 For the liquid crystal module, since the front surface of the liquid crystal module is usually a liquid crystal glass and a frame, it is basically a completely smooth surface, and the back surface of the liquid crystal module is usually provided with some components and interfaces, etc., which are basically uneven, therefore, Usually two LCD modules The front side of the 20 is placed opposite to each other, and the buffer pad 11 is inserted in the middle to the two liquid crystal modules 20 Insert a card slot into a unit. For the liquid crystal module, since the front surface is smooth and more susceptible to damage, the front surface of the liquid crystal module can be attached to the buffer pad to more effectively avoid collision and reduce transportation loss.
在另一个优选实施例中,如图 4 所示,缓冲垫片 11 的面积大于或等于板状产品 20 的外部尺寸,从而将两个相邻的板状产品 20 完全隔离。 In another preferred embodiment, as shown in Figure 4, the area of the cushioning pad 11 is greater than or equal to the plate-like product 20 The outer dimensions thus completely separate the two adjacent panel products 20.
在另一个优选实施例中,如图 5 所示,包装装置 1 还包括防静电袋 12 ,所述防静电袋 12 将每条卡槽中卡合的两个板状产品 20 和放置在所述两个板状产品 20 之间的缓冲垫片 11 一起包裹。通过套上防静电袋 12 ,可以有效地防止板状产品 20 (例如液晶模组)之间产生静电效应,保证运输和存储安全。 In another preferred embodiment, as shown in FIG. 5, the packaging device 1 further includes an antistatic bag 12, and the antistatic bag 12 Two plate-like products 20 that are engaged in each of the card slots are wrapped together with a cushioning pad 11 placed between the two plate-like products 20. The plate-shaped product can be effectively prevented by putting on the anti-static bag 12 Electrostatic effects (such as liquid crystal modules) create a safe transport and storage.
此例中,将板状产品 20 包装到包装装置 1 中的包装方法包括:将两个板状产品 20 的平滑表面相对放置;在所述两个板状产品 20 的平滑表面之间插入缓冲垫片 11 ;将所述两个板状产品 20 和放置在所述两个板状产品 20 之间的所述缓冲垫片 11 共同套装于一防静电袋 12 中;将装有所述两个板状产品 20 以及位于所述两个板状产品 20 之间的所述缓冲垫片 11 的防静电袋 12 卡合到一基座上的一条卡槽中。 In this example, the packaging method for packaging the sheet product 20 into the packaging device 1 includes: two plate products 20 The smooth surfaces are placed opposite each other; a cushioning pad 11 is inserted between the smooth surfaces of the two plate-like products 20; the two plate-like products 20 and the place between the two plate-like products 20 are placed Buffer gasket 11 collectively disposed in an antistatic bag 12; an antistatic bag 12 to which the two plate-like products 20 and the cushioning pad 11 between the two plate-like products 20 are to be mounted 12 The card is snapped into a card slot on a base.
在一个实施例中,如图 9 所示,基座 10 可以包括底板 G 以及依次设置在底板 G 上的至少一个底槽组 C ,底槽组 C 均与第一方向平行,且每个底槽组 C 上设有与第二方向平行的至少一个底槽,第一方向与第二方向垂直,且第一方向和第二方向均与底板 G 平行,每个底槽组 C 上的底槽一一对应,所有底槽组 C 的相对应的底槽构成一条卡槽。 In one embodiment, as shown in FIG. 9, the base 10 may include a bottom plate G and a bottom plate G in sequence. At least one bottom slot group C and the bottom slot group C are parallel to the first direction, and each bottom slot group C Having at least one bottom groove parallel to the second direction, the first direction is perpendicular to the second direction, and the first direction and the second direction are both parallel to the bottom plate G, and the bottom groove on each of the bottom groove groups C corresponds one-to-one , all bottom slot groups C The corresponding bottom slot forms a card slot.
在另一个实施例中,如图 9 所示,基座 10 还可以包括底板 G 以及依次设置在底板 G 上的第一侧挡板 A 和第二侧挡板 E ,第一侧挡板 A 和第二侧挡板 E 的相对侧上设有与第三方向平行的插槽,第三方向与底板 G 垂直,且第一侧挡板 A 与第二侧挡板 E 上的插槽一一对应,第一侧挡板 A 和第二侧挡板 E 上相对应的插槽构成一条卡槽。 In another embodiment, as shown in FIG. 9, the base 10 may further include a bottom plate G and a bottom plate G in sequence. The first side baffle A and the second side baffle E on the upper side of the first side baffle A and the second side baffle E are provided with slots parallel to the third direction, the third direction and the bottom plate G Vertical, and the first side fence A One-to-one correspondence with the slots on the second side fence E, the corresponding slots on the first side fence A and the second side fence E constitute a card slot.
在一个更加优选的实施例中,如图 9 所示,基座 10 可以底板 G 以及依次设置在底板 G 上的第一侧挡板 A 、至少一个底槽组 C 和第二侧挡板 E ,第一侧挡板 A 和第二侧挡板 E 的相对侧上设有与第三方向平行的插槽,第三方向与底板 G 垂直,且第一侧挡板 A 和第二侧挡板 E 上的插槽一一对应,第一侧挡板 A 和第二侧挡板 E 上的插槽与底槽组 C 上的底槽一一对应,第一侧挡板 A 上的一个插槽、所有底槽组 C 上对应的底槽、以及第二侧挡板 E 上对应的插槽共同构成一条卡槽。更加优选地,基座 10 还可以包括设置在底板 G 与第一侧挡板 A 之间的第一限位槽组 B 以及设置在底板 G 与第二侧挡板 E 之间的第二限位槽组 D ,第一限位槽组 B 从第一侧挡板 A 下方朝第二侧挡板 E 的方向延伸,第二限位槽组 D 从第二侧挡板 E 的下方朝第一侧挡板 A 的方向延伸,第一限位槽组 B 和第二限位槽组 D 上设有与第二方向平行的至少一个限位槽,第一限位槽组 B 上的限位槽与第一侧挡板 A 上的插槽一一对应,第二限位槽组 D 上的限位槽与第二侧挡板 E 上的插槽一一对应,第一侧挡板 A 上的一个插槽、第一限位槽组 B 上对应的限位槽、所有底槽组 C 上对应的底槽、第二限位槽组 D 上对应的限位槽、以及第二侧挡板 E 上对应的插槽共同构成一条卡槽。 In a more preferred embodiment, as shown in FIG. 9, the base 10 can be provided with a bottom plate G and sequentially disposed on the bottom plate G. The upper side baffle A, the at least one bottom trough group C and the second side baffle E, the opposite sides of the first side baffle A and the second side baffle E are provided with slots parallel to the third direction , the third direction and the bottom plate G Vertical, and the slots on the first side fence A and the second side fence E correspond one-to-one, the slots on the first side fence A and the second side fence E and the bottom slot on the bottom slot group C One-to-one correspondence, the first side fence A The upper slot, the corresponding bottom slot on all the bottom slot groups C, and the corresponding slots on the second side fence E together form a card slot. More preferably, the base 10 may further include a bottom plate G and a first side fence a first limit slot group B between A and a second limit slot group D disposed between the bottom plate G and the second side fence E, the first limit slot group B is from below the first side fence A Second side fence E The direction of the second limiting slot group D extends from the lower side of the second side fence E toward the first side fence A, the first limiting slot group B and the second limiting slot group D At least one limiting slot parallel to the second direction is disposed, and the limiting slot on the first limiting slot group B corresponds to the slot on the first side fence A, and the second limiting slot group D is Limiting groove and second side fence E One slot for the upper slot, one slot on the first side fence A, the corresponding limit slot on the first limit slot group B, the corresponding bottom slot on all the bottom slot groups C, and the second limit slot Group D The corresponding limit slot and the corresponding slot on the second side fence E together form a card slot.
另外,如图 9 所示,由于第一限位槽组 B 和第二限位槽组 D 是横向(沿着第二方向)凿通的,为了更好地限定板状产品 20 的位置,避免板状产品 20 在包装装置 1 中横向移动,基座 10 还可以包括两个限位件 F ,分别设置在第一限位槽组 B 和第二限位槽组 D 的外侧,且均与底板 G 垂直,用于将限位槽的外侧开口封闭。 In addition, as shown in FIG. 9, the first limit slot group B and the second limit slot group D It is cut laterally (along the second direction). In order to better define the position of the plate-like product 20 and avoid lateral movement of the plate-like product 20 in the packaging device 1, the base 10 may further comprise two limiting members F. And respectively disposed outside the first limiting slot group B and the second limiting slot group D, and both are perpendicular to the bottom plate G, and are used for closing the outer opening of the limiting slot.
如图 6 所示,以板状产品 20 为 28 寸的液晶模组为例,它包括分别朝向相反方向的第一端部 201 和第二端部 202 ,其中第一端部 201 的厚度为 W1 ,第二端部 202 的厚度为 W2 , W1 和 W2 并不相等。也就是说,如图 7 所示,与其相配套的包装装置的基座上的卡槽左右两端的宽度也要与液晶模组 20 的宽度相一致,即卡槽左右两端的宽度分别大致为 W1 和 W2 。但是,通常来说, W1 和 W2 之间相差很小,肉眼几乎难以分辨。 As shown in FIG. 6, the 28-inch liquid crystal module of the plate-shaped product 20 is taken as an example, and includes a first end portion facing in opposite directions. 201 and second end portion 202, wherein the first end portion 201 has a thickness W1 and the second end portion 202 has a thickness W2, and W1 and W2 are not equal. That is, as shown in Figure 7 As shown, the width of the left and right ends of the card slot on the base of the matching packaging device is also consistent with the width of the liquid crystal module 20, that is, the widths of the left and right ends of the card slot are substantially W1 and W2, respectively. But, usually, The difference between W1 and W2 is small and almost indistinguishable to the naked eye.
如图 9 所示, A 与 E 、 B 与 D 外径一致,区别仅在于设置于 A 与 E 上的插槽的宽度不同,设置于 B 与 D 上的底槽的宽度不同,而这种差别又是极难分辨的,因此在组装基座 10 时常常会混淆不清,造成混料,导致基座 10 的制作过程费时费力费物。 As shown in Figure 9, A and E, B and D have the same outer diameter, the only difference is that they are set in A and E. The width of the upper slot is different, and the width of the bottom slot set on B and D is different, and this difference is extremely difficult to distinguish, so it is often confused when assembling the base 10, causing mixing, resulting in Base 10 The production process is time consuming and laborious.
因此,如图 4 所示,同一卡槽中的一个液晶模组 20 的第一端部 201 与另一液晶模组 20 的第二端部 202 位于同侧,第一端部 201 和第二端部 202 分别与卡槽垂直。这样,同一卡槽中的两个液晶模组 20 构成的一个单位的厚度左右基本对称,因此,如图 8 所示,安装装置 1 的卡槽就可以设置为左右同宽,即图 9 中所示的 A 与 E 上的插槽的宽度均相同、 B 与 D 上的底槽的宽度均相同,因此, A 与 E 、 B 与 D 可设置为同款物料,避免制作过程中的混料,降低了制作难度,节省了人力物力。当然,当板状产品是液晶模组以外的其它产品时,也可以采用上述方式安装,使卡槽左右同宽,形成对称结构。 Therefore, as shown in FIG. 4, the first end portion 201 of one of the liquid crystal modules 20 in the same card slot and the other liquid crystal module 20 The second end portion 202 is on the same side, and the first end portion 201 and the second end portion 202 are perpendicular to the card slots, respectively. Thus, two liquid crystal modules 20 in the same card slot The thickness of one unit formed is substantially symmetrical, so as shown in Fig. 8, the slot of the mounting device 1 can be set to the left and right widths, that is, the widths of the slots on A and E shown in Fig. 9 are the same. , B The width of the bottom slot on D is the same, therefore, A and E, B and D Can be set to the same material, avoid mixing in the production process, reducing the difficulty of production, saving manpower and material resources. Of course, when the plate-shaped product is a product other than the liquid crystal module, it can also be installed in the above manner, so that the card slots are wide and wide to form a symmetrical structure.
其中, A 、 B 、 C 、 D 、 E 、 F 、 G 等部分都可以由例如富有弹性的可发性聚乙烯或乙烯 - 醋酸乙烯共聚物等发泡材料制成。 Among them, A, B, C, D, E, F, G The other portions may be made of a foamed material such as an elastic expandable polyethylene or an ethylene-vinyl acetate copolymer.
本领域技术人员应当理解,为了更好地固定板状产品(例如液晶模组),避免其在运输过程中因位移而发生碰撞,在本发明的其它实施例中,除了基座 10 以外,包装装置 1 还可以包括顶盖,顶盖内设置有至少一条开槽,所述开槽与所述基座 10 上的卡槽一一对应,每条开槽用于卡合两个以其平滑表面相对放置的所述板状产品 20 。将板状产品 20 放置到基座 10 中之后,盖上顶盖,使平滑表面相对放置的每两个板状产品分别卡合到顶盖的每条开槽内。除了由于板状产品的顶端与底端厚度不同而导致顶盖开槽与基座卡槽相应位置的宽度不同以外,顶盖与基座的结构基本相同。 Those skilled in the art should understand that in order to better fix the plate-shaped product (such as the liquid crystal module) and avoid collision due to displacement during transportation, in other embodiments of the present invention, in addition to the base 10, the packaging Device 1 A top cover may be further included, and at least one slot is disposed in the top cover, the slot is in one-to-one correspondence with the slot on the base 10, and each slot is used for engaging two of them to be placed opposite to each other with a smooth surface thereof The plate product 20 . Place the plate product 20 on the base 10 After that, the top cover is covered, so that each of the two plate-shaped products placed on the smooth surface is respectively engaged into each of the slots of the top cover. The structure of the top cover and the base is substantially the same except that the width of the top cover is different from the corresponding position of the base card slot due to the difference in thickness between the top end and the bottom end of the plate product.
通过实施本发明提供的板状产品的包装装置及包装方法,以 28 寸液晶模组为例,原出货外箱为 8 片 / 箱,现出货外箱可达到 12 片 / 箱,装载利用率提高了 50% 。另外,防静电袋的使用量由原来的 1 片 / 袋减少为 2 片 / 袋,节省了材料。 By implementing the packaging device and packaging method of the plate-shaped product provided by the present invention, a 28-inch LCD module is taken as an example, and the original shipping outer box is 8 pieces/ The box can now be shipped in 12 cases per carton and the load utilization rate is increased by 50%. In addition, the amount of anti-static bag used has been reduced from 1 piece/bag to 2 pieces/bag, saving material.
以上所揭露的仅为本发明一种较佳实施例而已,当然不能以此来限定本发明之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本发明权利要求所作的等同变化,仍属于发明所涵盖的范围。 The above disclosure is only a preferred embodiment of the present invention, and of course, the scope of the present invention is not limited thereto, and those skilled in the art can understand all or part of the process of implementing the above embodiments, and according to the present invention. The equivalent changes required are still within the scope of the invention.

Claims (15)

1 、一种包装装置,用于包装具有至少一个平滑表面的板状产品,其中:所述包装装置包括基座,所述基座上设置有至少一条卡槽,每条卡槽用于卡合两个以其平滑表面相对放置的所述板状产品,且每条卡槽都是对称的。 1 a packaging device for packaging a plate-like product having at least one smooth surface, wherein: the packaging device comprises a base, the base is provided with at least one card slot, and each card slot is used for engaging two The plate-like products are placed opposite each other with their smooth surfaces, and each of the card slots is symmetrical.
2 、如权利要求 1 所述的包装装置,其中,所述基座包括底板以及依次设置在所述底板上的至少一个底槽组,所述底槽组均与第一方向平行,且每个底槽组上设有与第二方向平行的至少一个底槽,所述第一方向与所述第二方向垂直,且所述第一方向和所述第二方向均与所述底板平行,每个底槽组上的底槽一一对应,所有底槽组的相对应的底槽构成一条卡槽。2, as claimed in claim 1 The packaging device, wherein the base comprises a bottom plate and at least one bottom groove group sequentially disposed on the bottom plate, the bottom groove groups are all parallel to the first direction, and each bottom groove group is provided At least one bottom groove parallel to the second direction, the first direction being perpendicular to the second direction, and the first direction and the second direction are both parallel to the bottom plate, each of the bottom groove groups The bottom slots correspond one-to-one, and the corresponding bottom slots of all the bottom slot groups form a card slot.
3 、如权利要求 1 所述的包装装置,其中,所述基座包括底板以及依次设置在所述底板上的第一侧挡板和第二侧挡板,所述第一侧挡板和所述第二侧挡板的相对侧上设有与第三方向平行的插槽,所述第三方向与所述底板垂直,且所述第一侧挡板与所述第二侧挡板上的插槽一一对应,所述第一侧挡板和所述第二侧挡板上相对应的插槽构成一条卡槽。3, as claimed in claim 1 The packaging device, wherein the base comprises a bottom plate and a first side fence and a second side fence, which are sequentially disposed on the bottom plate, the first side fence and the second side fence a slot parallel to the third direction is disposed on the opposite side, the third direction is perpendicular to the bottom plate, and the first side fence is in one-to-one correspondence with the slot on the second side fence. The corresponding slots on the first side fence and the second side fence form a card slot.
4 、如权利要求 2 所述的包装装置,其中,所述基座还包括设置在所述底板两侧上的第一侧挡板和第二侧挡板,所述第一侧挡板和所述第二侧挡板的相对侧上设有与第三方向平行的插槽,所述第三方向与所述底板垂直,且所述第一侧挡板和所述第二侧挡板上的插槽一一对应,所述第一侧挡板和所述第二侧挡板上的插槽与所述底槽组上的底槽一一对应,所述第一侧挡板上的一个插槽、所有底槽组上对应的底槽、以及所述第二侧挡板上对应的插槽共同构成一条卡槽。4, as claimed in claim 2 The packaging device, wherein the base further includes a first side fence and a second side fence disposed on two sides of the bottom plate, the first side fence and the second side fence a slot parallel to the third direction is disposed on the opposite side, the third direction is perpendicular to the bottom plate, and the first side fence and the slot on the second side fence are in one-to-one correspondence. The slots on the first side fence and the second side fence are in one-to-one correspondence with the bottom slots on the bottom slot group, and one slot and all the bottom slot groups on the first side fence The corresponding bottom slot and the corresponding slot on the second side fence together form a card slot.
5 、如权利要求 4 所述的包装装置,其中,所述基座还包括设置在所述底板与所述第一侧挡板之间的第一限位槽组以及设置在所述底板与所述第二侧挡板之间的第二限位槽组,所述第一限位槽组从所述第一侧挡板下方朝所述第二侧挡板的方向延伸,所述第二限位槽组从所述第二侧挡板的下方朝所述第一侧挡板的方向延伸,所述第一限位槽组和所述第二限位槽组上设有与所述第二方向平行的至少一个限位槽,所述第一限位槽组上的限位槽与所述第一侧挡板上的插槽一一对应,所述第二限位槽组上的限位槽与所述第二侧挡板上的插槽一一对应,所述第一侧挡板上的一个插槽、所述第一限位槽组上对应的限位槽、所有底槽组上对应的底槽、所述第二限位槽组上对应的限位槽、以及所述第二侧挡板上对应的插槽共同构成一条卡槽。5, as in claim 4 The packaging device, wherein the base further includes a first limiting slot group disposed between the bottom plate and the first side fence, and the bottom plate and the second side fence disposed at the bottom plate a second limiting slot group extending from a lower side of the first side fence toward the second side fence, the second limiting slot group being a lower side of the second side fence extends toward the first side fence, and the first limiting slot group and the second limiting slot group are provided with at least one limit parallel to the second direction a slot, the slot on the first slot group is in one-to-one correspondence with the slot on the first side fence, the limiting slot on the second limiting slot group and the second slot One slot of the slot on the side baffle, a slot on the first side baffle, a corresponding limit slot on the first slot set, and a corresponding bottom slot on all the bottom slot sets The corresponding limiting slot on the second limiting slot group and the corresponding slot on the second side fence jointly form a card slot.
6 、如权利要求 1 所述的包装装置,其中,所述包装装置还包括缓冲垫片,所述缓冲垫片放置在每条所述卡槽中卡合的所述两个片状产品的所述平滑表面之间。6. According to claim 1 The packaging device, wherein the packaging device further comprises a cushioning gasket placed between the smooth surfaces of the two sheet products that are engaged in each of the card slots.
7 、如权利要求 1 所述的包装装置,其中,所述包装装置还包括防静电袋,所述防静电袋将每条所述卡槽中卡合的所述两个片状产品一起包裹。7. Claims 1 The packaging device, wherein the packaging device further comprises an antistatic bag, and the antistatic bag wraps the two sheet products that are engaged in each of the card slots together.
8 、如权利要求 6 所述的包装装置,其中,所述包装装置还包括防静电袋,所述防静电袋将每条所述卡槽中卡合的所述两个片状产品和放置在所述两个板状产品之间的所述缓冲垫片一起包裹。8. According to claim 6 The packaging device, wherein the packaging device further comprises an antistatic bag, and the antistatic bag places the two sheet products engaged in each of the card slots in the two plate shapes The cushioning gasket between the products is wrapped together.
9 、如权利要求 6 所述的包装装置,其中,所述缓冲垫片的面积大于或等于所述板状产品的外部尺寸。9. A packaging device according to claim 6 wherein the area of the cushioning pad is greater than or equal to the outer dimension of the sheet product.
10 、如权利要求 1 所述的包装装置,其中,所述包装装置还包括顶盖,所述顶盖设置有至少一条开槽,所述开槽与所述基座上的卡槽一一对应,每条开槽用于卡合两个以其平滑表面相对放置的所述板状产品。10, as claimed in claim 1 The packaging device, wherein the packaging device further comprises a top cover, the top cover is provided with at least one slot, the slot is corresponding to the card slot on the base, and each slot is used The two plate-shaped products placed opposite each other with their smooth surfaces are engaged.
11 、一种包装装置,用于包装具有至少一个平滑表面的板状产品,其中:所述包装装置包括设有至少一条卡槽的基座,所述基座包括底板以及依次设置在所述底板上的第一侧挡板、底槽组、第二侧挡板,所述基座还包括设置在所述底板与所述第一侧挡板之间的第一限位槽组以及设置在所述底板与所述第二侧挡板之间的第二限位槽组;所述底槽组均与第一方向平行,且每个底槽组上设有与第二方向平行的至少一个底槽,所述第一方向与所述第二方向垂直,且所述第一方向和所述第二方向均与所述底板平行,每个底槽组上的底槽一一对应;所述第一侧挡板和所述第二侧挡板的相对侧上设有与第三方向平行的插槽,所述第三方向与所述底板垂直,且所述第一侧挡板和所述第二侧挡板上的插槽一一对应,所述第一侧挡板和所述第二侧挡板上的插槽与所述底槽组上的底槽一一对应;所述第一限位槽组从所述第一侧挡板下方朝所述第二侧挡板的方向延伸,所述第二限位槽组从所述第二侧挡板的下方朝所述第一侧挡板的方向延伸,所述第一限位槽组和所述第二限位槽组上设有与所述第二方向平行的至少一个限位槽,所述第一限位槽组上的限位槽与所述第一侧挡板上的插槽一一对应,所述第二限位槽组上的限位槽与所述第二侧挡板上的插槽一一对应;所述卡槽包括所述第一侧挡板上的一个插槽、所述第一限位槽组上对应的限位槽、所有底槽组上对应的底槽、所述第二限位槽组上对应的限位槽、以及所述第二侧挡板上对应的插槽,每条卡槽用于卡合两个以其平滑表面相对放置的所述板状产品,所述第一侧挡板与所述第二侧挡板完全相同,所述第一限位槽组和所述第二限位槽组完全相同。11 a packaging device for packaging a plate-like product having at least one smooth surface, wherein: the packaging device comprises a base provided with at least one card slot, the base comprising a bottom plate and sequentially disposed on the bottom plate a first side baffle, a bottom trough group, a second side baffle, the base further comprising a first limit slot set disposed between the bottom plate and the first side baffle and disposed in the a second limiting slot group between the bottom plate and the second side baffle; the bottom slot group is parallel to the first direction, and each bottom slot group is provided with at least one bottom slot parallel to the second direction The first direction is perpendicular to the second direction, and the first direction and the second direction are both parallel to the bottom plate, and the bottom slots on each bottom slot group are in one-to-one correspondence; a slot parallel to the third direction, the third direction being perpendicular to the bottom plate, and the first side fence and the second side are disposed on opposite sides of the side fence and the second side fence One-to-one correspondence of the slots on the side fences, the slots on the first side fence and the second side fence and the bottom The bottom slot on the slot group has a one-to-one correspondence; the first limit slot group extends from the lower side of the first side fence toward the second side fence, and the second limit slot group is from the a lower side of the second side fence extends toward the first side fence, and the first limiting slot group and the second limiting slot group are provided with at least one limit parallel to the second direction a slot, the slot on the first slot group is in one-to-one correspondence with the slot on the first side fence, the limiting slot on the second limiting slot group and the second slot The slot on the side baffle has a one-to-one correspondence; the card slot includes a slot on the first side baffle, a corresponding limit slot on the first limit slot group, and corresponding on all the bottom slot groups a bottom slot, a corresponding limiting slot on the second limiting slot group, and a corresponding slot on the second side fence, each card slot for engaging two of the opposite surfaces with their smooth surfaces In the plate-shaped product, the first side baffle is identical to the second side baffle, and the first limit groove set and the second limit groove set are identical.
12 、如权利要求 11 所述的包装装置,其中,所述包装装置还包括缓冲垫片,所述缓冲垫片放置在每条所述卡槽中卡合的所述两个片状产品的所述平滑表面之间。12, as in claim 11 The packaging device, wherein the packaging device further comprises a cushioning gasket placed between the smooth surfaces of the two sheet products that are engaged in each of the card slots.
13 、如权利要求 11 所述的包装装置,其中,所述包装装置还包括防静电袋,所述防静电袋将每条所述卡槽中卡合的所述两个片状产品一起包裹。13 as in claim 11 The packaging device, wherein the packaging device further comprises an antistatic bag, and the antistatic bag wraps the two sheet products that are engaged in each of the card slots together.
14 、如权利要求 12 所述的包装装置,其中,所述包装装置还包括防静电袋,所述防静电袋将每条所述卡槽中卡合的所述两个片状产品和放置在所述两个板状产品之间的所述缓冲垫片一起包裹。14 as claimed in claim 12 The packaging device, wherein the packaging device further comprises an antistatic bag, and the antistatic bag places the two sheet products engaged in each of the card slots in the two plate shapes The cushioning gasket between the products is wrapped together.
15 、如权利要求 12 所述的包装装置,其中,所述缓冲垫片的面积大于或等于所述板状产品的外部尺寸。15 as claimed in claim 12 The packaging device, wherein an area of the cushioning pad is greater than or equal to an outer dimension of the plate-shaped product.
PCT/CN2013/073053 2013-03-05 2013-03-22 Packaging device for packaging tabular products WO2014134845A1 (en)

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CN104326167A (en) * 2014-09-01 2015-02-04 深圳市华星光电技术有限公司 Polygon packaging structure
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