WO2014117445A1 - 塑料管材涂覆机头及含有塑料管材涂覆机头的塑料管材涂覆装置 - Google Patents
塑料管材涂覆机头及含有塑料管材涂覆机头的塑料管材涂覆装置 Download PDFInfo
- Publication number
- WO2014117445A1 WO2014117445A1 PCT/CN2013/074925 CN2013074925W WO2014117445A1 WO 2014117445 A1 WO2014117445 A1 WO 2014117445A1 CN 2013074925 W CN2013074925 W CN 2013074925W WO 2014117445 A1 WO2014117445 A1 WO 2014117445A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plastic pipe
- pipe
- pipe coating
- baffle
- wedge
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/12—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
- B29C48/151—Coating hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
- B29C48/21—Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
Definitions
- the present invention relates to a polymer material plastic pipe processing machine, and more particularly to a plastic pipe coating head for applying a modified layer to an outer wall of a plastic pipe.
- Chinese Patent Publication No. CN101332667A discloses a long glass fiber reinforced plastic pipe extrusion head, in particular to a plastic circular pipe extrusion head equipped with a long glass fiber on-line spiral compounding function mounted on a plastic extruder.
- the device has a glass fiber input and a fiber-melt mixing device and a core rod rotating device.
- the mixing device of the machine head realizes the input of a certain length of the coupling-treated glass fiber into the plasticized plastic melting.
- the mandrel rotating device of the head realizes the rotation of the mandrel to make the melt between the mandrel and the die along the core
- the rod axis flow becomes flowing in the spiral direction of the mandrel until it solidifies.
- the polymer molecules and the long glass fibers in the plastic pipe extruded by the above device are oriented in the spiral direction of the axis, which greatly improves the circumferential strength of the pipe.
- the circumferential arrangement of the long glass fibers in the above plastic pipe is realized by the rotation of the mandrel in the die, and the driving force is required to be applied and the corresponding transmission device (such as the mandrel speed adjusting sprocket and the mandrel) Rotary drive sprocket bracket, mandrel rotary drive chain, rotatable mandrel and drive driven sprocket) not only consume energy but also have complicated head structure; in addition, an insurmountable disadvantage of the above device is that the melt rotates with the mandrel. The mold is gradually cooled and shaped, and the rotational stress existing in the tube is maintained until the tube is cut.
- the tube adds an undesirable rotational motion. It is not allowed for the extrusion molding of all thermoplastic pipes; in addition, the extrusion temperature of most plastics is about 200 °C, some is about 400 °C, and the melt pressure of plastic is high during extrusion. From several megapascals to tens of megapascals, the polymer melt pressure of the glass fiber is inevitably higher, which makes the sealing between the mandrel and the bearing housing very difficult, which easily causes melt leakage, affects the normal operation of the equipment, and increases The labor intensity of the operator can sometimes cause damage to the equipment.
- the technical problem to be solved by the present invention is the problem that the pipe rotation in the prior art, the structure of the head device is complicated, the energy consumption is large, and the operation failure rate is high, thereby providing a simple structure, low energy consumption, and operation failure rate. Low, non-rotating plastic pipe coating head unit.
- the invention provides a plastic pipe coating machine head, including
- a head body wherein the head body is provided with a main flow channel, a insertion groove and a pipe outlet, the insertion groove and the pipe outlet are disposed on the same axis, and an axis of the main flow channel is perpendicular to the plug a groove and an axis of the pipe outlet; a pipe guide, the pipe guide is inserted into the nose body through the plug groove, and the pipe guide is provided with a pipe aisle; and a deflector,
- the shape of the baffle is a circular disc having a central circular hole, the outer surface of the baffle is provided with an annular flow channel in a circumferential direction, and the two end faces of the baffle are provided with a plurality of baffles
- the outer side of the outer side of the flow plate is extended by the inner side of the flow channel, the branching channel is tangent to the circumference of the central circular hole; the main flow channel is connected to the branching channel through the annular flow channel, and the deflector is disposed at the The inside of the
- the branching passage is a wedge-shaped flow passage whose width gradually decreases from the starting end to the end, and the starting end of the wedge-shaped flow passage starts from the outer side of the deflector
- the end of the wedge flow channel terminates at an inner side of the baffle.
- the end of the wedge-shaped flow path is tangent to the circumference of the inner side surface of the baffle, and the arrangement of the wedge-shaped flow paths on the two end faces causes the melt to be in the pipe wall
- the upper stream is opposite.
- the wedge-shaped flow passages on both end faces of the baffle are the same in size and number.
- the thickness of the baffle is not less than the inner diameter of the main flow path.
- the thickness of the baffle is equal to the inner diameter of the main flow channel.
- the present invention also provides a plastic pipe coating apparatus comprising a plurality of the above-described plastic pipe coating heads arranged in series.
- the plastic pipe coating head provided by the invention comprises a machine head body, a pipe guide tube and a baffle plate, and the machine head has a simple structure; in the process of coating the plastic pipe material, the material melt is required to be in the extruder. Under the action of the extrusion thrust, the melt enters the head body from the main flow path and flows into the split flow path through the annular flow path on the deflector. Under the linear motion of the pipe, the coating material flowing out from the split flow path is along the circumference of the pipe. Apply to the outer surface of the plastic tubing. The power consumption is reduced at all, and the energy consumption is reduced.
- the plastic pipe coating head of the invention does not have the problem of material leakage, avoids waste of raw materials, and reduces the occurrence of failure.
- the splitting passage is a gradually narrowing wedge-shaped flow passage, and the flow rate is gradually increased during the flow from the inlet of the wedge-shaped flow passage to the outlet thereof, thereby making the original
- the fiber-forming polymer in the composite system is more easily fiber-formed, and the macromolecular chain is more easily aligned in the direction of the melt flow.
- the outlet of the wedge-shaped flow path is tangent to the circumference of the inner surface of the baffle plate, thereby ensuring that the wedge-shaped flow path is tangent to the outer wall surface of the plastic pipe, thereby ensuring The macromolecular chains in the melt coated on the outer wall of the pipe are more perpendicular to the pipe axis, maximizing its reinforcing effect on the hoop direction of the pipe.
- the wedge-shaped flow passages on both end faces of the baffle are arranged in opposite directions, that is, viewed from the same direction, respectively, clockwise and outer walls of the plastic pipe.
- the tangent and counterclockwise tangent to the outer wall surface of the plastic pipe can effectively offset the tangential force of the melt of the coating material on the outer wall surface of the plastic pipe, thereby ensuring that the plastic pipe only moves linearly and does not rotate. motion.
- the in-situ composite fiber-forming component is more easily fiber-forming, microfiber
- the component or the rod-shaped macromolecular chain will be arranged neatly in the direction of the melt flow, and will advance to the outer wall of the plastic pipe which only moves linearly, and will be welded along the circumferential direction of the plastic pipe, and the rigidity is large as the processing temperature is lowered.
- the molecular chain or microfibril component will freeze on the outer surface of the pipe, making full use of the non-uniformity of the material properties, and the weak direction of the material properties for the pipe performance is relatively high, but the material properties are strong.
- the weak direction of the performance and the strong direction of the performance are consistent with the direction of the force of the pipe, so that the performance of the material is fully exerted and the hoop strength of the pipe is improved.
- the ordered arrangement of macromolecular chains in the coating material melt improves the compactness of the material, and its barrier property is superior to the disordered arrangement.
- the present invention also provides a plastic pipe coating device comprising a plurality of plastic pipe coating heads arranged in series, thereby coating a plurality of modified layers of different functions on the outer surface of the pipe to prepare Multi-layered plastic pipe.
- Figure 1 is an embodiment of a plastic pipe coating head of the present invention
- Figure 2 is an embodiment of a baffle in a plastic pipe coating head of the present invention.
- a plastic pipe coating head includes a head body 1, a pipe guide 2 and a baffle 3.
- the head body is provided with a main flow channel 11 , a plugging groove and a pipe outlet 12 , the plugging groove and the pipe outlet are disposed on the same axis, the main flow channel is perpendicular to the insertion groove and the An axis of the pipe outlet;
- the pipe guide 2 is inserted into the head body 1 through the insertion slot, and the pipe guide 2 is provided with a pipe aisle 22;
- the shape of the baffle is a circular disc having a central circular hole, an outer side surface of the baffle is provided with an annular flow path 31 in a circumferential direction, and two end faces of the baffle are provided with four outer flow guiding plates of the baffle a branching passage 32 extending from the inner side surface, the branching passage being tangent to a circumference of the central circular hole;
- the main flow passage 11 communicating with the branching passage 32 through the annular flow passage 31, and the deflector is
- the thickness of the baffle is equal to the inner diameter of the main flow channel.
- the pipe passes through the pipe inlet 21, passes through the pipe aisle 22 on the same axis, and the pipe passage hole 33 on the deflector. (ie, the central circular hole of the baffle), which passes through the pipe outlet 12 and maintains a linear motion at a certain speed, while the melt of the coating material extruded by the extruder flows into the machine head from the main flow path 11 and passes through
- the annular flow passage 31 flows into the branch passage 32, and by controlling the extrusion speed of the extruder, the melt velocity flowing out of the branch passage 32 is matched with the speed at which the pipe moves linearly, and the melt is coated in the circumferential direction on the plastic.
- the outer surface of the pipe is equal to the inner diameter of the main flow channel.
- the width of the runner from the starting end 321 to the terminal 322 is gradually reduced to be wedge-shaped, and the starting end of the wedge-shaped flow path starts from the outer side of the deflector.
- the end of the wedge-shaped flow passage terminates at an inner side of the deflector.
- the deflector is a further preferred embodiment, and a plurality of wedge-shaped flow passages having the same number and the same size are disposed on both end faces of the deflector, and the arrangement direction is opposite. That is, from the same direction, the plurality of wedge-shaped flow passages on one end surface of the baffle are tangential to the outer wall surface of the plastic pipe, and the plurality of wedge-shaped flow passages on the other end surface are counterclockwise and plastic pipe.
- the outer wall is tangent. Thereby, the tangential force of the opposite direction of the outer wall surface of the plastic pipe is offset by the melt of the coating material, and the plastic pipe is only linearly moved, and no rotational motion is generated.
- the number of the branch passages may be five, six or more, which may be determined according to the properties of the coating material actually used, the performance of the plastic pipe, and the like. As long as the coating requirements can be met.
- the present invention also provides a plastic pipe coating device comprising a plurality of the above-mentioned plastic pipe coating heads arranged in series to complete the coating of the multi-layer structural plastic pipe, each layer being a component, With different properties or functions, each component is fed by an extruder. If a plastic pipe coating head of the invention is used, it can be used for manufacturing a two-layer structural plastic pipe; two sets of the plastic pipe coating head of the invention can be used for manufacturing a three-layer structural plastic pipe.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/356,467 US9481006B2 (en) | 2013-02-01 | 2013-04-28 | Plastic tubular product coating machine head and a plastic tubular product coating apparatus comprising the same |
DE112013000257.4T DE112013000257T5 (de) | 2013-02-01 | 2013-04-28 | Ein Beschichtungskopf für ein Kunststoffrohr sowie eine Beschichtungsvorrichtung für ein Kunststoffrohr mit dem Beschichtungskopf |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310039819.4 | 2013-02-01 | ||
CN201310039819.4A CN103101174B (zh) | 2013-02-01 | 2013-02-01 | 塑料管材涂覆机头及含有塑料管材涂覆机头的塑料管材涂覆装置 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2014117445A1 true WO2014117445A1 (zh) | 2014-08-07 |
Family
ID=48309538
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2013/074925 WO2014117445A1 (zh) | 2013-02-01 | 2013-04-28 | 塑料管材涂覆机头及含有塑料管材涂覆机头的塑料管材涂覆装置 |
Country Status (4)
Country | Link |
---|---|
US (1) | US9481006B2 (zh) |
CN (1) | CN103101174B (zh) |
DE (1) | DE112013000257T5 (zh) |
WO (1) | WO2014117445A1 (zh) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105398014A (zh) * | 2015-11-24 | 2016-03-16 | 重庆市巴南区新星橡胶厂 | 橡胶加工的挤出机构 |
CN110449312B (zh) * | 2019-08-30 | 2024-05-14 | 武汉东环车身系统有限公司 | 用于交叉臂式升降器齿板的自动涂油装置及齿板涂油方法 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US5132549A (en) * | 1989-01-10 | 1992-07-21 | National Research Development Corporation | Method and apparatus for the continuous formation of an extruded product |
CN1537051A (zh) * | 2001-03-22 | 2004-10-13 | ʸ�黯����ʽ���� | 涂覆有导电树脂的钢管以及挤压形成这种钢管的方法 |
US20050003034A1 (en) * | 2000-05-26 | 2005-01-06 | Gma Co., Ltd. | Stiffness-taper tubing and the manufacturing method, and manufacturing apparatus for such tubing |
CN101269540A (zh) * | 2007-12-29 | 2008-09-24 | 郑州大学橡塑模具国家工程研究中心 | 芯棒旋转式长玻纤维增强塑料管材挤出机头 |
CN202147376U (zh) * | 2011-07-25 | 2012-02-22 | 宁波康润机械科技有限公司 | 完全包覆管材加工模具 |
CN203046209U (zh) * | 2013-02-01 | 2013-07-10 | 浙江曼瑞德舒适系统有限公司 | 塑料管材涂覆机头及含有塑料管材涂覆机头的塑料管材涂覆装置 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4834588A (en) * | 1987-09-18 | 1989-05-30 | Shell Oil Company | Feed line-pulsed gas injection |
US5460771A (en) * | 1992-10-16 | 1995-10-24 | Itt Corporation | Process for producing corrugated multi-layer tubing having layers of differing plastic characteristics |
JPH06246811A (ja) * | 1993-02-25 | 1994-09-06 | Sanou Kogyo Kk | 金属管への合成樹脂層被覆方法 |
JP4125843B2 (ja) * | 1999-07-14 | 2008-07-30 | 積水化学工業株式会社 | 被覆押出金型 |
US6343919B1 (en) * | 2000-02-28 | 2002-02-05 | Ricardo Pablo Rodriguez | Modular plastics extrusion die |
JP4531235B2 (ja) * | 2000-10-06 | 2010-08-25 | 株式会社ヒーロー | パイプに対する発泡体被覆成形装置 |
CN101332667A (zh) * | 2007-12-29 | 2008-12-31 | 郑州大学橡塑模具国家工程研究中心 | 长玻纤维增强塑料管材挤出机头 |
-
2013
- 2013-02-01 CN CN201310039819.4A patent/CN103101174B/zh active Active
- 2013-04-28 US US14/356,467 patent/US9481006B2/en not_active Expired - Fee Related
- 2013-04-28 DE DE112013000257.4T patent/DE112013000257T5/de not_active Withdrawn
- 2013-04-28 WO PCT/CN2013/074925 patent/WO2014117445A1/zh active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5132549A (en) * | 1989-01-10 | 1992-07-21 | National Research Development Corporation | Method and apparatus for the continuous formation of an extruded product |
US20050003034A1 (en) * | 2000-05-26 | 2005-01-06 | Gma Co., Ltd. | Stiffness-taper tubing and the manufacturing method, and manufacturing apparatus for such tubing |
CN1537051A (zh) * | 2001-03-22 | 2004-10-13 | ʸ�黯����ʽ���� | 涂覆有导电树脂的钢管以及挤压形成这种钢管的方法 |
CN101269540A (zh) * | 2007-12-29 | 2008-09-24 | 郑州大学橡塑模具国家工程研究中心 | 芯棒旋转式长玻纤维增强塑料管材挤出机头 |
CN202147376U (zh) * | 2011-07-25 | 2012-02-22 | 宁波康润机械科技有限公司 | 完全包覆管材加工模具 |
CN203046209U (zh) * | 2013-02-01 | 2013-07-10 | 浙江曼瑞德舒适系统有限公司 | 塑料管材涂覆机头及含有塑料管材涂覆机头的塑料管材涂覆装置 |
Also Published As
Publication number | Publication date |
---|---|
US9481006B2 (en) | 2016-11-01 |
CN103101174B (zh) | 2014-12-24 |
DE112013000257T5 (de) | 2014-12-24 |
US20150151323A1 (en) | 2015-06-04 |
CN103101174A (zh) | 2013-05-15 |
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