WO2014103639A1 - Compound heat exchanger - Google Patents

Compound heat exchanger Download PDF

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Publication number
WO2014103639A1
WO2014103639A1 PCT/JP2013/082569 JP2013082569W WO2014103639A1 WO 2014103639 A1 WO2014103639 A1 WO 2014103639A1 JP 2013082569 W JP2013082569 W JP 2013082569W WO 2014103639 A1 WO2014103639 A1 WO 2014103639A1
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WO
WIPO (PCT)
Prior art keywords
heat exchanger
refrigerant
cooling air
radiator
tank
Prior art date
Application number
PCT/JP2013/082569
Other languages
French (fr)
Japanese (ja)
Inventor
吉田 宏行
Original Assignee
カルソニックカンセイ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by カルソニックカンセイ株式会社 filed Critical カルソニックカンセイ株式会社
Priority to CN201380067054.3A priority Critical patent/CN104903675B/en
Publication of WO2014103639A1 publication Critical patent/WO2014103639A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D9/00Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D9/0031Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
    • F28D9/0043Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another
    • F28D9/005Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another the plates having openings therein for both heat-exchange media
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/0408Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
    • F28D1/0426Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
    • F28D1/0452Combination of units extending one behind the other with units extending one beside or one above the other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/001Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
    • F28F9/002Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core with fastening means for other structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0246Arrangements for connecting header boxes with flow lines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
    • F28F9/262Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/008Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
    • F28D2021/0084Condensers

Definitions

  • the present invention relates to a composite heat exchanger.
  • Patent Document 1 describes a composite heat exchanger mounted on an automobile.
  • the composite heat exchanger exchanges heat between the first heat exchanger that exchanges heat between the first refrigerant and the second refrigerant, and the first refrigerant that flows out of the first heat exchanger and the cooling air.
  • the second heat exchanger and the third heat exchanger are adjacent to each other in the vertical direction with the longitudinal direction being the left-right direction (vehicle width direction) and the short direction being the vertical direction (vehicle height direction). It is arranged.
  • the first heat exchanger is positioned at the left and right ends of one tank portion of the second heat exchanger and one tank portion of the third heat exchanger, and one tank portion of the second heat exchanger. And one of the tank portions of the third heat exchanger.
  • the first heat exchanger is disposed at the end in the longitudinal direction (left-right direction) between the second heat exchanger and the third heat exchanger. For this reason, the length in the longitudinal direction is increased by the thickness of the first heat exchanger and the protruding length of the pipe protruding in the left-right direction from the first heat exchanger.
  • the width (length in the left-right direction) of the second heat exchanger and the third heat exchanger with respect to the mounting width on which the composite heat exchanger can be mounted is shortened, and the second heat exchanger and the third heat exchanger
  • the width of the radiator part is also shortened.
  • the area (cooling effective area) of each radiator part becomes narrow, and cooling efficiency is bad.
  • An object of the present invention is to provide a composite heat exchanger in which the cooling efficiency is improved by increasing the area (cooling effective area) of each radiator section.
  • the composite heat exchanger includes a first heat exchanger that exchanges heat between the first refrigerant and the second refrigerant, and the first refrigerant that flows out of the first heat exchanger and the cooling air.
  • the second heat exchanger includes a second heat exchanger radiator portion and second heat exchanger tank portions located on the left and right of the second heat exchanger radiator portion.
  • the third heat exchanger includes a third heat exchanger radiator portion and third heat exchanger tank portions located on the left and right of the third heat exchanger radiator portion.
  • the second heat exchanger and the third heat exchanger are disposed adjacent to each other in the vertical direction.
  • the first heat exchanger is disposed on the upstream side or the downstream side of the flow of the cooling air of the second heat exchanger and the third heat exchanger.
  • the first heat exchanger includes: the second heat exchanger radiator portion; the third heat exchanger radiator portion; one of the second heat exchanger tank portions adjacent to each other; and the third heat exchanger tank portion. It is attached across one side.
  • a 2nd heat exchanger and a 3rd heat exchanger are arrange
  • the first heat exchanger is connected to the second heat exchanger radiator and the third heat exchanger radiator adjacent to each other, and one of the second heat exchanger tank and one of the third heat exchanger tanks. It is mounted across. For this reason, the width (length in the left-right direction) of the second heat exchanger and the third heat exchanger relative to the width in which the composite heat exchanger can be mounted can be increased, and the width of each radiator section can be increased. it can. Thereby, the area (cooling effective area) of a 2nd heat exchanger radiator part and a 3rd heat exchanger radiator part can be enlarged, and cooling efficiency can be improved accordingly.
  • one of the second heat exchanger tank portions has a first refrigerant inlet portion and a first refrigerant outlet portion
  • one of the third heat exchanger tank portions has a second refrigerant inlet portion and a second refrigerant outlet portion. And a refrigerant outlet.
  • the piping is concentrated at one place, so that the handling of the piping and the mounting workability of the piping are improved.
  • the first heat exchanger is disposed on the downstream side of the flow of the cooling air of the second heat exchanger and the third heat exchanger, and the first refrigerant inlet portion is the second heat exchanger.
  • the second refrigerant inlet portion and the second refrigerant outlet portion extend in one direction of the cooling air toward one of the tank portions, and the cooling air flows in one direction of the third heat exchanger tank portion. You may extend towards.
  • the first heat exchanger may include a first refrigerant inlet portion, a first refrigerant outlet portion, a second refrigerant inlet portion, and a second refrigerant outlet portion that extend in the flow direction of the cooling air. Good.
  • FIG. 1 is a perspective view of the composite heat exchanger according to the first embodiment of the present invention viewed from the downstream side (rear side) of the flow of cooling air.
  • FIG. 2 is a partially exploded perspective view of the composite heat exchanger shown in FIG.
  • FIG. 3 is a partially exploded perspective view of the disassembled portion of the composite heat exchanger shown in FIG. 2 as viewed from the upstream side (front side) of the flow of cooling air.
  • FIG. 4 is a partial view of the main part of the composite heat exchanger shown in FIG. 1 as viewed from the upstream side (front side) of the cooling air flow.
  • FIG. 1 is a perspective view of the composite heat exchanger according to the first embodiment of the present invention viewed from the downstream side (rear side) of the flow of cooling air.
  • FIG. 2 is a partially exploded perspective view of the composite heat exchanger shown in FIG.
  • FIG. 3 is a partially exploded perspective view of the disassembled portion of the composite heat exchanger shown in FIG. 2 as
  • FIG. 5A is an explanatory diagram illustrating a relationship between a mounting width in which the composite heat exchanger can be mounted and a width of the radiator unit according to the first embodiment of the present invention.
  • FIG. 5B is an explanatory diagram illustrating the relationship between the mounting width in which the composite heat exchanger can be mounted and the width of the radiator portion, according to a comparative example.
  • FIG. 6 is a configuration diagram of a vehicle heat exchange system to which the composite heat exchanger shown in FIG. 1 is applied.
  • FIG. 7 is a partially exploded perspective view of the first heat exchanger shown in FIG.
  • FIG. 8 is an explanatory diagram showing a joint portion between the first plate and the second plate.
  • FIG. 9 is a partially exploded perspective view similar to FIG. 3 showing a composite heat exchanger according to a second embodiment of the present invention.
  • FIG. 10 is a partially exploded perspective view similar to FIG. 3 showing a composite heat exchanger according to a third embodiment of the present invention.
  • FIG. 1 is a perspective view of the composite heat exchanger 21 according to the first embodiment of the present invention as viewed from the downstream side [rear (back side)] of the flow of cooling air.
  • FIG. 2 is a partially exploded perspective view of the composite heat exchanger 21.
  • FIG. 3 is a partial exploded perspective view of the disassembled portion of the composite heat exchanger 21 as viewed from the upstream side (front (front) side) of the flow of cooling air.
  • FIG. 4 is a partial view of the main part of the composite heat exchanger 21 as viewed from the upstream side (front (front side) side) of the flow of cooling air.
  • Figure 5A is an explanatory diagram showing the relationship between the width L 1 of the mounting width L and the radiator unit can be mounted to composite heat exchanger 21.
  • FIG. 5B is an explanatory diagram showing the relationship between the width L 2 of the mounting width L and the radiator unit can be mounted to composite heat exchanger according to the comparative example.
  • FIG. 6 is a configuration diagram of the vehicle heat exchange system 1 to which the composite heat exchanger 21 is applied.
  • FIG. 7 is a partially exploded perspective view of the first heat exchanger 8.
  • FIG. 8 is an explanatory view showing a joint portion between the first plate 81 and the second plate 82.
  • the vehicle heat exchange system 1 to which the composite heat exchanger 21 according to the first embodiment of the present invention is applied includes a main radiator (heat exchanger) 3 that cools the cooling water of the engine 2 as shown in FIG.
  • a sub-radiator (third heat exchanger) 7 that cools the refrigerant for the water-cooled charge air cooler (water-cooled CAC) 6, a water-cooled condenser (first heat exchanger) 8, and a refrigerant for air conditioning in the vehicle interior
  • An air-cooled condenser (second heat exchanger) 11 is provided.
  • the main radiator 3 is provided on the upstream side (front side) of the cooling air flow of the motor fan 5.
  • the main radiator 3 has a plurality of tubes (not shown) through which cooling water for the engine 2 flows, and performs heat exchange with cooling air flowing outside the tubes.
  • the cooling water for the engine 2 is circulated by the pump 4.
  • the sub-radiator 7 is disposed on the upstream side of the cooling air flow of the main radiator 3 and in the upper half area of the main radiator 3.
  • the sub-radiator 7 has a plurality of tubes (not shown) through which cooling water, which is the second refrigerant for the water-cooled charge air cooler 6, flows and exchanges heat with the cooling air flowing outside the tubes. .
  • Cooling water for the water-cooled charge air cooler 6 is circulated by the pump 9.
  • the air (intake air) supplied to the engine 2 is compressed by the turbo unit 12 using the exhaust gas and becomes high temperature, the high temperature compressed air is cooled by the water-cooled charge air cooler 6.
  • the air density supplied to the engine 2 can be improved by cooling the intake air, the combustion efficiency of the engine 2 is improved.
  • the water-cooled charge air cooler 6 exchanges heat between the compressed intake air supplied to the engine 2 and the cooling water to cool the intake air of the engine 2.
  • the air-cooled condenser 11 is arranged on the upstream side of the cooling air flow of the main radiator 3 and in the lower half area of the main radiator 3.
  • the air-cooled condenser 11 has a plurality of tubes (not shown) through which the air-conditioning refrigerant that is the first refrigerant flows, and performs heat exchange with cooling air flowing outside the tubes.
  • the water-cooled condenser 8 and the air-cooled condenser 11 are connected in series in the refrigeration cycle with the water-cooled condenser 8 as the upstream.
  • the air-conditioning refrigerant which is the first refrigerant that has been made high-temperature and high-pressure by the compressor (compressor) 10 in the refrigeration cycle, first flows into the water-cooled condenser 8 and then flows out into the air-cooled condenser 11.
  • the cooling water that is the second refrigerant cooled by the sub-radiator 7 flows into the water-cooled condenser 8, exchanges heat with the air-conditioning refrigerant, and then flows into the water-cooled charge air cooler 6.
  • the water-cooled condenser 8 includes first plates 81 and second plates 82 that are alternately stacked, and first and second plates 82 that are alternately interposed between the first plate 81 and the second plate 82.
  • a spacer 83, a second spacer 84, and an inner fin 86 whose outer periphery is surrounded by the first spacer 83 are provided.
  • the first plate 81 and the second plate 82 have outer peripheral walls 811 and 821 that protrude in the same direction in the stacking direction.
  • the outer peripheral walls 811 and 821 are provided with stepped portions 812 and 822 where adjacent ones come into contact with each other.
  • Each plate 81, 82 includes a plurality of beats (projections) 813, 823 that protrude toward the second flow path 8b, which will be described later, and whose tips abut against each other.
  • the contact surfaces of these beats 813 and 823 are also brazed.
  • the first plate 81 and the second plate 82 include a pair (two) of first communication holes 814 and 824 through which air-conditioning refrigerant flows, and a pair of (two) second communication holes 815 and 825 through which cooling water flows. Respectively.
  • the second flow paths 8b through which the cooling water flows are alternately provided.
  • annular projecting edge portions 814a and 824a around the first communication holes 814 and 824 project into the second channel 8b, and within the second channel 8b. They are brazed and joined in an overlapping state.
  • annular projecting edge portions 815a and 825a around the second communication holes 815 and 825 project into the first flow path 8a and are brazed and joined in a state of overlapping with each other in the first flow path 8a.
  • the first plate 81 and the second plate 82 are brazed and joined in an overlapping state.
  • the first communication holes 814 and 824 are opened in the first flow path 8a, and the second communication holes 815 and 825 are closed.
  • the air-conditioning refrigerant that flows into the first flow paths 8a from the first communication holes 814 and 824 and flows through the first flow paths 8a flows out of the other first communication holes 814 and 824, respectively.
  • the second communication holes 815 and 825 are opened, and the first communication holes 814 and 824 are closed.
  • the cooling water that flows into the second flow paths 8b from the two communication holes 815 and 825 and flows through the second flow paths 8b flows out of the other second communication holes 815 and 825, respectively.
  • the contact surfaces of the inner fins 86 and the plates 81 and 82 are also brazed.
  • the first spacer 83 is disposed in the first flow path 8a.
  • the first spacer 83 includes a pair (two pieces) provided at positions corresponding to the fin housing openings 831 for housing the inner fins 86 and the pair (two) first communication holes 814 and 824 of the plates 81 and 82. ) First communication holes 832 and a pair (two) second communication holes 833 provided at positions corresponding to the pair (two) second communication holes 815 and 825 of the plates 81 and 82. is doing.
  • the first spacer 83 is arranged so as to surround the entire circumference of the inner fin 86.
  • Each first communication hole 832 is open to the fin housing opening 831.
  • the air-conditioning refrigerant can flow into and out of the first flow path 8a, but does not flow in the both end directions from the positions of the first communication holes 814 and 824.
  • Each of the second communication holes 833 is provided with a larger diameter than the protruding edge portions 815a and 825a around the second communication holes 815 and 825 of the plates 81 and 82.
  • the first spacer 83 is disposed so as to surround the protruding edge portions 815a and 825a of the second communication holes 815 and 825.
  • the second spacer 84 is disposed in the second flow path 8b.
  • the second spacer 84 has an annular shape.
  • the second spacer 84 is disposed at a corresponding position around the pair of first communication holes 814 and 824 of the plates 81 and 82.
  • the inner peripheral diameter of the second spacer 84 is larger than the protruding edge portions 814a and 824a around the first communication holes 814 and 824 of the plates 81 and 82, respectively.
  • the second spacer 84 is disposed so as to surround the protruding edges 814a and 824a of the first communication holes 814 and 824.
  • the air-conditioning refrigerant that has been changed to a high-temperature and high-pressure gas state by the compressor 10 of the refrigeration cycle is firstly connected to one first communication hole 814 of the water-cooled condenser 8 via the first refrigerant inlet of the water-cooled condenser 8. 824, 832.
  • the air-conditioning refrigerant flows through the first flow path 8a between the first plate 81 and the second plate 82, and the air-cooled condenser from the other first communication hole 814, 824, 832 through the first refrigerant outlet. 11 will flow out.
  • the cooling water cooled by the sub-radiator 7 flows into one of the second communication holes 815, 825, and 833 of the water-cooled condenser 8 through the second refrigerant inlet of the water-cooled condenser 8.
  • the composite heat exchanger 21 includes a first heat exchanger (water-cooled condenser) 8 that exchanges heat between the first refrigerant and the second refrigerant, and a first refrigerant that flows out of the first heat exchanger 8.
  • Heat exchange is performed between the second heat exchanger (air-cooled condenser) 11 that exchanges heat between the (air-conditioning refrigerant) and the cooling air, and the second refrigerant (cooling water) and the cooling air.
  • a third heat exchanger (sub-radiator) 7 that flows out to the first heat exchanger 8.
  • the first heat exchanger 8 includes a first flow path 8a (see FIG. 7), a first cylinder portion 8d as a first refrigerant inlet that allows the first refrigerant to flow into the first flow path 8a, and a first flow path.
  • a second cylinder 8e (see FIG. 2) as a first refrigerant outlet for allowing the first refrigerant to flow out of 8a, and a second channel 8b (see FIG. 7) for exchanging heat between the first channel 8a.
  • the third cylinder part 8f as a second refrigerant inlet part for allowing the second refrigerant to flow into the second flow path 8b
  • the fourth cylinder part as a second refrigerant outlet part for allowing the second refrigerant to flow out of the second flow path 8b.
  • the first cylinder portion 8d, the third cylinder portion 8f, and the fourth cylinder portion 8g are provided to extend from the first heat exchanger 8 toward the rear side (downstream side of the cooling air flow).
  • the second cylinder portion 8e extends from the first heat exchanger 8 toward the front side (upstream side of the cooling air flow).
  • the first heat exchanger 8 includes a bracket 8h protruding rightward from the first tube portion 8d, a bracket 8j protruding downward from the second tube portion 8e, and a bracket 8l protruding upward from the left end to the front side. And are provided.
  • the second heat exchanger 11 is arranged with the longitudinal direction set to the left-right direction (vehicle width direction) and the short-side direction set to the vertical direction (vehicle height direction).
  • the heat exchanger radiator section 11a includes a second heat exchanger first tank section 11b and a second heat exchanger second tank section 11c disposed on the left and right sides of the second heat exchanger radiator section 11a.
  • the second heat exchanger first tank portion 11b and the second heat exchanger second tank portion 11c are each provided with a separator 11d at the same height from the lower side inside.
  • the second heat exchanger 11 is divided into two heat exchanger parts up and down by the separator 11d.
  • a cylindrical recess 11e serving as a first refrigerant inlet, to which the second cylinder 8e of the first heat exchanger 8 is fitted and connected, is on the second heat exchanger first tank 11b. And a cylindrical portion 11g as a first refrigerant outlet portion is provided on the lower left side.
  • the cylindrical recess 11e is provided extending from the second heat exchanger first tank portion 11b toward the rear side.
  • the cylinder part 11g is provided extending downward from the second heat exchanger first tank part 11b.
  • the second heat exchanger first tank portion 11b is provided with a bracket 11h at a position corresponding to the bracket 8j of the first heat exchanger 8.
  • the second heat exchanger second tank portion 11 c is provided with a liquid tank 11 x connected to the upper and lower heat exchanger portions of the second heat exchanger 11.
  • the liquid tank 11x is attached and fixed to the second heat exchanger second tank portion 11c by the hose band 31 and the bolt 32.
  • the heat exchanger portion of the second heat exchanger 11 above the separator 11d acts as a condenser that condenses the first refrigerant flowing from the cylindrical recess 11e.
  • the first refrigerant condensed in the upper heat exchanger part flows into the liquid tank 11x.
  • the first refrigerant that has flowed from the liquid tank 11x into the lower heat exchanger portion of the second heat exchanger 11 is cooled by the lower heat exchanger portion that acts as a supercooling portion, and flows out from the cylinder portion 11g.
  • the third heat exchanger 7 is a second heat exchanger in which the longitudinal direction is the left-right direction (vehicle width direction) and the short direction is the vertical direction (vehicle height direction). 11, a third heat exchanger radiator portion 7a located on the upper side of the second heat exchanger radiator portion 11a and a left and right sides of the third heat exchanger radiator portion 7a.
  • 2nd heat exchanger 1st tank part 11b The 3rd heat exchanger 1st tank part 7b located above the 2nd heat exchanger 2nd tank part 11c
  • the 3rd heat exchanger 2nd tank part 7c located above the 2nd heat exchanger 2nd tank part 11c And.
  • the third heat exchanger first tank part 7b is provided with a first cylinder part 7d as a second refrigerant inlet part on the upper side and a second cylinder part 7e as a second refrigerant outlet part on the lower side. Yes.
  • the first tube portion 7d and the second tube portion 7e are provided extending from the third heat exchanger first tank portion 7b toward the rear side.
  • the third heat exchanger first tank portion 7b is provided with a separator 7f that partitions the inside into an upper first tank portion and a lower first tank portion.
  • the third heat exchanger radiator portion 7a is divided into an upper radiator portion and a lower radiator portion by the separator 7f.
  • coolant cooling water which flowed into the 1st cylinder part 7d of the 3rd heat exchanger 7 flows into the 3rd heat exchanger radiator part 7a from the upper 1st tank part of the 3rd heat exchanger 1st tank part 7b. It flows into an upper radiator part, and flows out into the 3rd heat exchanger 2nd tank part 7c.
  • the second refrigerant flowing into the third heat exchanger second tank portion 7c is transferred from the lower radiator portion of the third heat exchanger radiator portion 7a to the lower first tank portion of the third heat exchanger first tank portion 7b. It flows in and flows out from the second cylinder part 7e.
  • a bracket portion 7g (see FIG. 2) is provided at a position corresponding to the bracket 8l of the first heat exchanger 8 on the lower left side of the third heat exchanger first tank portion 7b.
  • brackets 8j and 11h are fastened with a fastener such as a bolt, The first heat exchanger 8 and the second heat exchanger 11 are connected.
  • one end side of the L-shaped connecting pipe 41 is fitted and connected to the third cylindrical portion 8 f of the first heat exchanger 8, and the other end side of the connecting pipe 41 is connected to the second side of the third heat exchanger 7.
  • the first heat exchanger 8 and the third heat exchanger 7 are connected by fitting and connecting to the cylinder portion 7e and fastening the bracket 8l and the bracket portion 7g with a fastener such as a bolt.
  • both the second tank portions 11c and 7c of the second heat exchanger 11 and the third heat exchanger 7 are fastened together by using a fastener such as a bolt 32 or a connecting bracket 33, so that the second heat
  • a fastener such as a bolt 32 or a connecting bracket 33
  • the liquid tank 11x is also attached.
  • the 1st heat exchanger 8 is arrange
  • the widths of the second heat exchanger 11 and the third heat exchanger 7 with respect to the width L on which 21 can be mounted are shortened, and the widths L 2 (L 2 ⁇ L 1 ) of the radiator portions 11a and 7a are also shortened.
  • the second heat exchanger 11 and the third heat exchanger 7 are arranged adjacent to each other in the vertical direction, and the first The heat exchanger 8 is attached to the downstream side of the cooling air flow of the second heat exchanger 11 and the third heat exchanger 7.
  • the first heat exchanger 8 includes the radiator portions 11a and 7a of the second heat exchanger 11 and the third heat exchanger 7, the second heat exchanger first tank portion 11b of the second heat exchanger 11, and The third heat exchanger 7 is attached across the third heat exchanger first tank portion 7b.
  • the width (length in the left-right direction) of the second heat exchanger 11 and the third heat exchanger 7 with respect to the width L on which the composite heat exchanger 21 can be mounted can be increased, and each radiator section 11a, 7a width L 1 of the can also be lengthened. Thereby, the area (cooling effective area) of each radiator part 11a, 7a can be enlarged, and cooling efficiency improves.
  • a cylindrical recess (first refrigerant inlet portion) 11e and a cylindrical portion (first refrigerant outlet portion) 11g are provided in the second heat exchanger first tank portion 11b.
  • the third heat exchanger 7 is provided with a first cylinder part (second refrigerant inlet part) 7d and a second cylinder part (second refrigerant outlet part) 7e in the third heat exchanger first tank part 7b.
  • first cylinder part (first refrigerant inlet part) 8d, the third cylinder part (second refrigerant inlet part) 8f, and the fourth cylinder part (second refrigerant outlet part) 8g are cooled by the first heat exchanger 8. It extends in the direction of wind flow (downstream of the flow of cooling air).
  • a cylindrical recess (first refrigerant inlet portion) 11e extends toward the second heat exchanger first tank portion 11b of the second heat exchanger 11 in the flow direction of cooling air (downstream of the flow of cooling air). Is provided.
  • the first cylinder part (second refrigerant inlet part) 7d and the second cylinder part (second refrigerant outlet part) 7e flow into the third heat exchanger first tank part 7b of the third heat exchanger 7 in the flow direction of the cooling air. It extends toward the downstream side of the cooling air flow. For this reason, since piping is normally arrange
  • the third tube portion 8 f of the first heat exchanger 8 and the second tube portion 7 e of the third heat exchanger 7 are connected by the connection pipe 41. For this reason, even if the first heat exchanger 8 and the third heat exchanger 7 have a dimensional error, a mounting error, etc., and the positions of the third tube portion 8f and the second tube portion 7e are shifted, the third tube portion 8f. And the second tube portion 7e can be easily connected with the connection pipe 41 with good workability.
  • the second cylindrical portion 8e of the first heat exchanger 8 is directly attached to the cylindrical concave portion 11e of the second heat exchanger 11. For this reason, the piping which connects the heat exchangers 8 and 11 can be decreased.
  • FIG. 9 is a partially exploded perspective view similar to FIG.
  • the difference between the composite heat exchanger 21A according to the second embodiment shown in FIG. 9 and the composite heat exchanger 21 according to the first embodiment shown in FIGS. 1 to 4 is as follows. That is, the third cylinder portion 8fA corresponding to the third cylinder portion 8f of the composite heat exchanger 21 is provided in the first heat exchanger 8 so as to extend toward the front side (upstream side of the flow of cooling air). ing.
  • the third heat exchanger first tank portion 7b of the third heat exchanger 7 is provided with a cylindrical concave portion 7h into which the third cylindrical portion 8fA is fitted and connected as a second refrigerant outlet portion.
  • the third cylindrical portion 8fA of the first heat exchanger 8 is directly attached to the cylindrical recess 7h of the third heat exchanger 7. For this reason, the piping which connects each heat exchanger 8 and 7 can be decreased.
  • FIG. 10 is a partially exploded perspective view similar to FIG.
  • the difference between the composite heat exchanger 21B according to the third embodiment shown in FIG. 10 and the composite heat exchanger 21 according to the first embodiment shown in FIGS. 1 to 4 is as follows. That is, in order to connect and fix the heat exchangers 8, 11 and 7, the first heat exchanger 8 is provided with a connection bracket 8p instead of the bracket 8l. The 2nd heat exchanger 11 is provided with the connection bracket 11p connected with the connection bracket 8p. The third heat exchanger 7 is provided with a connection bracket 7p connected to the connection bracket 8p instead of the bracket portion 7g.
  • first to third heat exchangers 8, 11, and 7 are connected and fixed by the connecting brackets 8p, 11p, and 7p, the first to third heat exchangers 8, 11, and 7 can be firmly connected and fixed. .
  • the second heat exchanger 11 is disposed on the lower side in the vertical direction and the third heat exchanger 7 is disposed on the upper side of the second heat exchanger 11 has been shown.
  • the third heat exchanger 7 may be disposed on the lower side in the vertical direction
  • the second heat exchanger 11 may be disposed on the upper side of the third heat exchanger 7.
  • the example which attached the 1st heat exchanger 8 to the downstream (rear side) of the flow of the cooling air of the 2nd heat exchanger 11 and the 3rd heat exchanger 7 was shown.
  • the first heat exchanger 8 may be attached to the upstream side (front side) of the flow of cooling air between the second heat exchanger 11 and the third heat exchanger 7.
  • mold which has a radiator part up and down was shown.
  • the second heat exchanger 11 and the third heat exchanger 7 may have a one-pass configuration in which the refrigerant flows from one tank part to the other tank part.
  • the cylinder part 11g is shown facing downward. However, the cylindrical portion 11g may be directed toward the cooling air flow direction, particularly, the downstream side (rear side) of the cooling air flow.
  • the composite heat exchangers 21, 21A, and 21B are mounted on the vehicle, the mounting of the composite heat exchangers 21, 21A, and 21B is not limited to the vehicle.

Abstract

A compound heat exchanger (21, 21A, 21B) is provided with a first heat exchanger (8) and vertically adjacent second and third heat exchangers (11, 7). The first heat exchanger (8) is positioned either upstream or downstream with respect to the flow of cooling air from the second heat exchanger (11) and the third heat exchanger (7). The first heat exchanger (8) is mounted so as to extend from a second-heat-exchanger radiator section (11a) of the second heat exchanger (11) and a third-heat-exchanger radiator section (7a) of the third heat exchanger (7) to one of a pair of second-heat-exchanger tank parts (11b, 11c) on the second heat exchanger (11) and one of a pair of third-heat-exchanger tank parts (7b, 7c) on the third heat exchanger (7), said tank parts being adjacent to each other.

Description

複合型熱交換器Combined heat exchanger
 本発明は、複合型熱交換器に関する。 The present invention relates to a composite heat exchanger.
 特許文献1には、自動車に搭載される複合型熱交換器が記載されている。この複合型熱交換器は、第1冷媒と第2冷媒との間で熱交換する第1熱交換器と、第1熱交換器から流出する第1冷媒と冷却風との間で熱交換する第2熱交換器と、第2冷媒と冷却風との間で熱交換し、第2冷媒を第1熱交換器へ流出する第3熱交換器とを備えている。そして、第2熱交換器と第3熱交換器とを、長手方向を左右方向(車両の幅方向)にするとともに短手方向を上下方向(車両の高さ方向)にして、上下方向に隣接させて配置している。また、第1熱交換器を、第2熱交換器の一方のタンク部と第3熱交換器の一方のタンク部との左右方向の端に位置させて第2熱交換器の一方のタンク部と第3熱交換器の一方のタンク部とに跨らせて取り付けている。 Patent Document 1 describes a composite heat exchanger mounted on an automobile. The composite heat exchanger exchanges heat between the first heat exchanger that exchanges heat between the first refrigerant and the second refrigerant, and the first refrigerant that flows out of the first heat exchanger and the cooling air. A second heat exchanger; and a third heat exchanger that exchanges heat between the second refrigerant and the cooling air and flows the second refrigerant out to the first heat exchanger. Then, the second heat exchanger and the third heat exchanger are adjacent to each other in the vertical direction with the longitudinal direction being the left-right direction (vehicle width direction) and the short direction being the vertical direction (vehicle height direction). It is arranged. The first heat exchanger is positioned at the left and right ends of one tank portion of the second heat exchanger and one tank portion of the third heat exchanger, and one tank portion of the second heat exchanger. And one of the tank portions of the third heat exchanger.
特開2012-083014号公報JP 2012-083014 A
 上記した関連する複合型熱交換器は、第2熱交換器と第3熱交換器との長手方向(左右方向)の端に第1熱交換器を配置している。このため、長手方向の長さが第1熱交換器の厚さ、および、第1熱交換器から左右方向へ突出する配管の突出長だけ長くなる。 In the related composite heat exchanger described above, the first heat exchanger is disposed at the end in the longitudinal direction (left-right direction) between the second heat exchanger and the third heat exchanger. For this reason, the length in the longitudinal direction is increased by the thickness of the first heat exchanger and the protruding length of the pipe protruding in the left-right direction from the first heat exchanger.
 したがって、複合型熱交換器を搭載できる搭載幅に対する第2熱交換器と第3熱交換器との幅(左右方向の長さ)が短くなり、第2熱交換器と第3熱交換器とのラジエータ部の幅も短くなる。これにより、各ラジエータ部の面積(冷却有効面積)が狭くなり、冷却効率が悪い。 Therefore, the width (length in the left-right direction) of the second heat exchanger and the third heat exchanger with respect to the mounting width on which the composite heat exchanger can be mounted is shortened, and the second heat exchanger and the third heat exchanger The width of the radiator part is also shortened. Thereby, the area (cooling effective area) of each radiator part becomes narrow, and cooling efficiency is bad.
 本発明は、各ラジエータ部の面積(冷却有効面積)を広く取ることで冷却効率を向上させた複合型熱交換器を提供することを目的とする。 An object of the present invention is to provide a composite heat exchanger in which the cooling efficiency is improved by increasing the area (cooling effective area) of each radiator section.
 実施形態に係る複合型熱交換器は、第1冷媒と第2冷媒との間で熱交換する第1熱交換器と、前記第1熱交換器から流出する前記第1冷媒と冷却風との間で熱交換する第2熱交換器と、前記第2冷媒と冷却風との間で熱交換し、前記第2冷媒を前記第1熱交換器へ流出する第3熱交換器とを備える。ここで、前記第2熱交換器は、第2熱交換器ラジエータ部と、前記第2熱交換器ラジエータ部の左右に位置する第2熱交換器タンク部と、を備える。前記第3熱交換器は、第3熱交換器ラジエータ部と、前記第3熱交換器ラジエータ部の左右に位置する第3熱交換器タンク部と、を備える。前記第2熱交換器と前記第3熱交換器とは、上下方向に隣接して配置される。前記第1熱交換器は、前記第2熱交換器および前記第3熱交換器の前記冷却風の流れの上流側または下流側に配置される。前記第1熱交換器は、前記第2熱交換器ラジエータ部および前記第3熱交換器ラジエータ部と、互いに隣接する前記第2熱交換器タンク部の一方および前記第3熱交換器タンク部の一方とに跨らせて取り付けられている。 The composite heat exchanger according to the embodiment includes a first heat exchanger that exchanges heat between the first refrigerant and the second refrigerant, and the first refrigerant that flows out of the first heat exchanger and the cooling air. A second heat exchanger that exchanges heat between the second refrigerant and the cooling air, and a third heat exchanger that exchanges heat between the second refrigerant and the cooling air and flows the second refrigerant out to the first heat exchanger. Here, the second heat exchanger includes a second heat exchanger radiator portion and second heat exchanger tank portions located on the left and right of the second heat exchanger radiator portion. The third heat exchanger includes a third heat exchanger radiator portion and third heat exchanger tank portions located on the left and right of the third heat exchanger radiator portion. The second heat exchanger and the third heat exchanger are disposed adjacent to each other in the vertical direction. The first heat exchanger is disposed on the upstream side or the downstream side of the flow of the cooling air of the second heat exchanger and the third heat exchanger. The first heat exchanger includes: the second heat exchanger radiator portion; the third heat exchanger radiator portion; one of the second heat exchanger tank portions adjacent to each other; and the third heat exchanger tank portion. It is attached across one side.
 上記構成によれば、第2熱交換器と第3熱交換器とは、上下方向に隣接して配置され、第1熱交換器は、第2熱交換器および第3熱交換器の冷却風の流れの上流側または下流側に配置されている。また、第1熱交換器は、互いに隣接する第2熱交換器ラジエータ部および第3熱交換器ラジエータ部と、第2熱交換器タンク部の一方および第3熱交換器タンク部の一方とに跨らせて取り付けられている。このため、複合型熱交換器を搭載できる幅に対する第2熱交換器および第3熱交換器の幅(左右方向の長さ)を長く取ることができて各ラジエータ部の幅も長くすることができる。これにより、第2熱交換器ラジエータ部および第3熱交換器ラジエータ部の面積(冷却有効面積)を広くすることができ、よって冷却効率を向上させることができる。 According to the said structure, a 2nd heat exchanger and a 3rd heat exchanger are arrange | positioned adjacent to an up-down direction, and a 1st heat exchanger is cooling air of a 2nd heat exchanger and a 3rd heat exchanger. It is arrange | positioned in the upstream or downstream of the flow. The first heat exchanger is connected to the second heat exchanger radiator and the third heat exchanger radiator adjacent to each other, and one of the second heat exchanger tank and one of the third heat exchanger tanks. It is mounted across. For this reason, the width (length in the left-right direction) of the second heat exchanger and the third heat exchanger relative to the width in which the composite heat exchanger can be mounted can be increased, and the width of each radiator section can be increased. it can. Thereby, the area (cooling effective area) of a 2nd heat exchanger radiator part and a 3rd heat exchanger radiator part can be enlarged, and cooling efficiency can be improved accordingly.
 また、前記第2熱交換器タンク部の一方は、第1冷媒入口部と第1冷媒出口部とを有し、前記第3熱交換器タンク部の一方は、第2冷媒入口部と第2冷媒出口部とを有してもよい。 In addition, one of the second heat exchanger tank portions has a first refrigerant inlet portion and a first refrigerant outlet portion, and one of the third heat exchanger tank portions has a second refrigerant inlet portion and a second refrigerant outlet portion. And a refrigerant outlet.
 上記構成によれば、配管が一箇所に集中し、配管の取り回し性や、配管の取付作業性が向上する。 上 記 According to the above configuration, the piping is concentrated at one place, so that the handling of the piping and the mounting workability of the piping are improved.
 また、前記第1熱交換器は、前記第2熱交換器および前記第3熱交換器の前記冷却風の流れの下流側に配置され、前記第1冷媒入口部は、前記第2熱交換器タンク部の一方に前記冷却風の流れ方向へ向けて延在し、前記第2冷媒入口部、前記第2冷媒出口部は、前記第3熱交換器タンク部の一方に前記冷却風の流れ方向へ向けて延在してもよい。 The first heat exchanger is disposed on the downstream side of the flow of the cooling air of the second heat exchanger and the third heat exchanger, and the first refrigerant inlet portion is the second heat exchanger. The second refrigerant inlet portion and the second refrigerant outlet portion extend in one direction of the cooling air toward one of the tank portions, and the cooling air flows in one direction of the third heat exchanger tank portion. You may extend towards.
 上記構成によれば、通常、第2熱交換器と第3熱交換器との冷却風の流れの下流側に配管が配置されているので、配管の取り回し性や、配管の取付作業性がさらに向上する。 According to the said structure, since piping is normally arrange | positioned in the downstream of the flow of the cooling air of a 2nd heat exchanger and a 3rd heat exchanger, the manageability of piping and the attachment workability | operativity of piping are further improves.
 また、前記第1熱交換器は、前記冷却風の流れ方向へ向けて延在する第1冷媒入口部、第1冷媒出口部、第2冷媒入口部、第2冷媒出口部を有してもよい。 The first heat exchanger may include a first refrigerant inlet portion, a first refrigerant outlet portion, a second refrigerant inlet portion, and a second refrigerant outlet portion that extend in the flow direction of the cooling air. Good.
 上記構成によれば、通常、第2熱交換器と第3熱交換器との冷却風の流れの下流側に配管が配置されているので、配管の取り回し性や、配管の取付作業性がさらに向上する。 According to the said structure, since piping is normally arrange | positioned in the downstream of the flow of the cooling air of a 2nd heat exchanger and a 3rd heat exchanger, the manageability of piping and the attachment workability | operativity of piping are further improves.
図1は、本発明の第1実施形態に係る複合型熱交換器を冷却風の流れの下流側(後側)から見た斜視図である。FIG. 1 is a perspective view of the composite heat exchanger according to the first embodiment of the present invention viewed from the downstream side (rear side) of the flow of cooling air. 図2は、図1に示した複合型熱交換器の部分分解斜視図である。FIG. 2 is a partially exploded perspective view of the composite heat exchanger shown in FIG. 図3は、図2に示した複合型熱交換器の分解部分を冷却風の流れの上流側(前側)から見た部分分解斜視図である。FIG. 3 is a partially exploded perspective view of the disassembled portion of the composite heat exchanger shown in FIG. 2 as viewed from the upstream side (front side) of the flow of cooling air. 図4は、図1に示した複合型熱交換器の要部を冷却風の流れの上流側(前側)から見た部分図である。FIG. 4 is a partial view of the main part of the composite heat exchanger shown in FIG. 1 as viewed from the upstream side (front side) of the cooling air flow. 図5Aは、本発明の第1実施形態に係る、複合型熱交換器を搭載できる搭載幅とラジエータ部の幅との関係を示す説明図である。FIG. 5A is an explanatory diagram illustrating a relationship between a mounting width in which the composite heat exchanger can be mounted and a width of the radiator unit according to the first embodiment of the present invention. 図5Bは、比較例に係る、複合型熱交換器を搭載できる搭載幅とラジエータ部の幅との関係を示す説明図である。FIG. 5B is an explanatory diagram illustrating the relationship between the mounting width in which the composite heat exchanger can be mounted and the width of the radiator portion, according to a comparative example. 図6は、図1に示した複合型熱交換器が適用される車両用熱交換システムの構成図である。FIG. 6 is a configuration diagram of a vehicle heat exchange system to which the composite heat exchanger shown in FIG. 1 is applied. 図7は、図1に示した第1熱交換器の部分分解斜視図である。FIG. 7 is a partially exploded perspective view of the first heat exchanger shown in FIG. 図8は、第1プレートと第2プレートとの接合部分を示す説明図である。FIG. 8 is an explanatory diagram showing a joint portion between the first plate and the second plate. 図9は、本発明の第2実施形態に係る複合型熱交換器を示す図3と同様な部分分解斜視である。FIG. 9 is a partially exploded perspective view similar to FIG. 3 showing a composite heat exchanger according to a second embodiment of the present invention. 図10は、本発明の第3実施形態に係る複合型熱交換器を示す図3と同様な部分分解斜視図である。FIG. 10 is a partially exploded perspective view similar to FIG. 3 showing a composite heat exchanger according to a third embodiment of the present invention.
 以下、本発明の実施形態を、図面を参照して詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
 図1は、本発明の第1実施形態に係る複合型熱交換器21を冷却風の流れの下流側〔後(裏面)側〕から見た斜視図である。図2は、複合型熱交換器21の部分分解斜視図である。図3は、複合型熱交換器21の分解部分を冷却風の流れの上流側〔前(正面)側〕から見た部分分解斜視図である。図4は、複合型熱交換器21の要部を冷却風の流れの上流側〔前(正面)側〕から見た部分図である。図5Aは、複合型熱交換器21を搭載できる搭載幅Lとラジエータ部の幅Lとの関係を示す説明図である。図5Bは、比較例に係る複合型熱交換器を搭載できる搭載幅Lとラジエータ部の幅Lとの関係を示す説明図である。図6は、複合型熱交換器21が適用される車両用熱交換システム1の構成図である。図7は、第1熱交換器8の部分分解斜視図である。図8は、第1プレート81と第2プレート82との接合部分を示す説明図である。 FIG. 1 is a perspective view of the composite heat exchanger 21 according to the first embodiment of the present invention as viewed from the downstream side [rear (back side)] of the flow of cooling air. FIG. 2 is a partially exploded perspective view of the composite heat exchanger 21. FIG. 3 is a partial exploded perspective view of the disassembled portion of the composite heat exchanger 21 as viewed from the upstream side (front (front) side) of the flow of cooling air. FIG. 4 is a partial view of the main part of the composite heat exchanger 21 as viewed from the upstream side (front (front side) side) of the flow of cooling air. Figure 5A is an explanatory diagram showing the relationship between the width L 1 of the mounting width L and the radiator unit can be mounted to composite heat exchanger 21. Figure 5B is an explanatory diagram showing the relationship between the width L 2 of the mounting width L and the radiator unit can be mounted to composite heat exchanger according to the comparative example. FIG. 6 is a configuration diagram of the vehicle heat exchange system 1 to which the composite heat exchanger 21 is applied. FIG. 7 is a partially exploded perspective view of the first heat exchanger 8. FIG. 8 is an explanatory view showing a joint portion between the first plate 81 and the second plate 82.
 本発明の第1実施形態に係る複合型熱交換器21が適用される車両用熱交換システム1は、図6に示すように、エンジン2の冷却水を冷却するメインラジエータ(熱交換器)3と、水冷チャージエアクーラ(水冷CAC)6用の冷媒を冷却するサブラジエータ(第3熱交換器)7と、水冷コンデンサ(第1熱交換器)8と、車室内空調用の冷媒を冷却する空冷コンデンサ(第2熱交換器)11とを備えている。 The vehicle heat exchange system 1 to which the composite heat exchanger 21 according to the first embodiment of the present invention is applied includes a main radiator (heat exchanger) 3 that cools the cooling water of the engine 2 as shown in FIG. A sub-radiator (third heat exchanger) 7 that cools the refrigerant for the water-cooled charge air cooler (water-cooled CAC) 6, a water-cooled condenser (first heat exchanger) 8, and a refrigerant for air conditioning in the vehicle interior An air-cooled condenser (second heat exchanger) 11 is provided.
 メインラジエータ3は、モータファン5の冷却風の流れの上流側(前側)に設けられている。 The main radiator 3 is provided on the upstream side (front side) of the cooling air flow of the motor fan 5.
 メインラジエータ3は、内部をエンジン2用の冷却水が流れる複数のチューブ(図示せず)を有し、チューブの外側を流れる冷却風との間で熱交換を行う。 The main radiator 3 has a plurality of tubes (not shown) through which cooling water for the engine 2 flows, and performs heat exchange with cooling air flowing outside the tubes.
 エンジン2用の冷却水は、ポンプ4によって循環される。 The cooling water for the engine 2 is circulated by the pump 4.
 サブラジエータ7は、メインラジエータ3の冷却風の流れの上流面側で、かつ、メインラジエータ3の上半分領域に配置されている。 The sub-radiator 7 is disposed on the upstream side of the cooling air flow of the main radiator 3 and in the upper half area of the main radiator 3.
 サブラジエータ7は、内部を水冷チャージエアクーラ6用の第2冷媒である冷却水が流れる複数のチューブ(図示せず)を有し、チューブの外側を流れる冷却風との間で熱交換を行う。 The sub-radiator 7 has a plurality of tubes (not shown) through which cooling water, which is the second refrigerant for the water-cooled charge air cooler 6, flows and exchanges heat with the cooling air flowing outside the tubes. .
 水冷チャージエアクーラ6用の冷却水は、ポンプ9によって循環される。 Cooling water for the water-cooled charge air cooler 6 is circulated by the pump 9.
 エンジン2に供給する空気(吸気)は排気を利用してターボ部12で圧縮されるために高温になるので、この高温の圧縮空気を水冷チャージエアクーラ6で冷却する。 Since the air (intake air) supplied to the engine 2 is compressed by the turbo unit 12 using the exhaust gas and becomes high temperature, the high temperature compressed air is cooled by the water-cooled charge air cooler 6.
 このように、吸気を冷却することでエンジン2に供給する空気密度を向上できるので、エンジン2の燃焼効率が向上する。 Thus, since the air density supplied to the engine 2 can be improved by cooling the intake air, the combustion efficiency of the engine 2 is improved.
 つまり、水冷チャージエアクーラ6は、エンジン2に供給する圧縮吸気と冷却水との間で熱交換し、エンジン2の吸気を冷却する。 That is, the water-cooled charge air cooler 6 exchanges heat between the compressed intake air supplied to the engine 2 and the cooling water to cool the intake air of the engine 2.
 空冷コンデンサ11は、メインラジエータ3の冷却風の流れの上流面側で、かつ、メインラジエータ3の下半分領域に配置されている。 The air-cooled condenser 11 is arranged on the upstream side of the cooling air flow of the main radiator 3 and in the lower half area of the main radiator 3.
 空冷コンデンサ11は、内部を第1冷媒である空調用冷媒が流れる複数のチューブ(図示せず)を有し、チューブの外側を流れる冷却風との間で熱交換を行う。 The air-cooled condenser 11 has a plurality of tubes (not shown) through which the air-conditioning refrigerant that is the first refrigerant flows, and performs heat exchange with cooling air flowing outside the tubes.
 次に、水冷コンデンサ8について説明する。 Next, the water-cooled condenser 8 will be described.
 水冷コンデンサ8と空冷コンデンサ11とは、水冷コンデンサ8を上流として冷凍サイクル内に直列に接続されている。 The water-cooled condenser 8 and the air-cooled condenser 11 are connected in series in the refrigeration cycle with the water-cooled condenser 8 as the upstream.
 冷凍サイクルの圧縮機(コンプレッサ)10によって高温高圧とされた第1冷媒である空調用冷媒は、まず、水冷コンデンサ8に流入し、その後、空冷コンデンサ11へ流出する。 The air-conditioning refrigerant, which is the first refrigerant that has been made high-temperature and high-pressure by the compressor (compressor) 10 in the refrigeration cycle, first flows into the water-cooled condenser 8 and then flows out into the air-cooled condenser 11.
 サブラジエータ7で冷却された第2冷媒である冷却水は、水冷コンデンサ8に流入し、空調用冷媒との間で熱交換を行った後、水冷チャージエアクーラ6に流入する。 The cooling water that is the second refrigerant cooled by the sub-radiator 7 flows into the water-cooled condenser 8, exchanges heat with the air-conditioning refrigerant, and then flows into the water-cooled charge air cooler 6.
 水冷コンデンサ8は、図7または図8に示すように、交互に積層される第1プレート81、第2プレート82と、第1プレート81と第2プレート82との間に交互に介在する第1スペーサ83、第2スペーサ84と、第1スペーサ83によって外周が囲まれるインナーフィン86とを備えている。 As shown in FIG. 7 or 8, the water-cooled condenser 8 includes first plates 81 and second plates 82 that are alternately stacked, and first and second plates 82 that are alternately interposed between the first plate 81 and the second plate 82. A spacer 83, a second spacer 84, and an inner fin 86 whose outer periphery is surrounded by the first spacer 83 are provided.
 これらの各部品間は、全ての当接面でロウ付けによって固定されている。 These parts are fixed by brazing on all contact surfaces.
 第1プレート81および第2プレート82は、積層方向の同一方向に向かって突出する外周壁811,821をそれぞれ有する。各外周壁811,821には、隣り合うもの同士が互いに当接する段差部812,822が設けられている。 The first plate 81 and the second plate 82 have outer peripheral walls 811 and 821 that protrude in the same direction in the stacking direction. The outer peripheral walls 811 and 821 are provided with stepped portions 812 and 822 where adjacent ones come into contact with each other.
 各プレート81,82は、後述する第2流路8b側に突出し、先端が互いに当接する複数のビート(突起)813,823を備えている。これらのビート813,823同士の当接面もロウ付けされる。 Each plate 81, 82 includes a plurality of beats (projections) 813, 823 that protrude toward the second flow path 8b, which will be described later, and whose tips abut against each other. The contact surfaces of these beats 813 and 823 are also brazed.
 第1プレート81と第2プレート82とは、空調用冷媒が流れる一対(2つ)の第1連通孔814,824と、冷却水が流れる一対(2つ)の第2連通孔815,825とをそれぞれ有する。 The first plate 81 and the second plate 82 include a pair (two) of first communication holes 814 and 824 through which air-conditioning refrigerant flows, and a pair of (two) second communication holes 815 and 825 through which cooling water flows. Respectively.
 交互に積層される状態で隣り合う第1プレート81と第2プレート82との間には、図7に実線の矢印で示すように、空調用冷媒が流れる第1流路8aと、図7に破線の矢印で示すように、冷却水が流れる第2流路8bとが交互に設けられている。 Between the first plate 81 and the second plate 82 adjacent to each other in an alternately stacked state, as shown by a solid line arrow in FIG. As indicated by the dashed arrows, the second flow paths 8b through which the cooling water flows are alternately provided.
 第1プレート81と第2プレート82とのうち、第1連通孔814,824周囲の円環状の各突出縁部814a,824aは、第2流路8b内に突出し、第2流路8b内で互いに重なり合う状態でロウ付け結合される。 Of the first plate 81 and the second plate 82, annular projecting edge portions 814a and 824a around the first communication holes 814 and 824 project into the second channel 8b, and within the second channel 8b. They are brazed and joined in an overlapping state.
 同様に、第2連通孔815,825周囲の円環状の各突出縁部815a,825aは、第1流路8a内に突出し、第1流路8a内で互いに重なり合う状態でロウ付け結合される。 Similarly, the annular projecting edge portions 815a and 825a around the second communication holes 815 and 825 project into the first flow path 8a and are brazed and joined in a state of overlapping with each other in the first flow path 8a.
 第1プレート81と第2プレート82とは、図8に示すように、互いに重なり合う状態でロウ付け結合される。 As shown in FIG. 8, the first plate 81 and the second plate 82 are brazed and joined in an overlapping state.
 これによって、第1流路8aには、各第1連通孔814,824が開口し、かつ、各第2連通孔815,825が閉口し、冷却水に比べて高圧の空調用冷媒が一方の第1連通孔814,824から各第1流路8aにそれぞれ流入し、各第1流路8aを流れた空調用冷媒が他方の第1連通孔814,824から流出する。 As a result, the first communication holes 814 and 824 are opened in the first flow path 8a, and the second communication holes 815 and 825 are closed. The air-conditioning refrigerant that flows into the first flow paths 8a from the first communication holes 814 and 824 and flows through the first flow paths 8a flows out of the other first communication holes 814 and 824, respectively.
 一方、第2流路8bには、各第2連通孔815,825が開口し、かつ、各第1連通孔814,824が閉口し、空調用冷媒に比べて低圧の冷却水が一方の第2連通孔815,825から各第2流路8bにそれぞれ流入し、各第2流路8bを流れた冷却水が他方の第2連通孔815,825から流出する。 On the other hand, in the second flow path 8b, the second communication holes 815 and 825 are opened, and the first communication holes 814 and 824 are closed. The cooling water that flows into the second flow paths 8b from the two communication holes 815 and 825 and flows through the second flow paths 8b flows out of the other second communication holes 815 and 825, respectively.
 インナーフィン86と各プレート81,82との当接面もロウ付けされる。 The contact surfaces of the inner fins 86 and the plates 81 and 82 are also brazed.
 第1スペーサ83は、第1流路8a内に配置されている。 The first spacer 83 is disposed in the first flow path 8a.
 第1スペーサ83は、インナーフィン86を収容するフィン収容開口部831と、各プレート81,82の一対(2つ)の第1連通孔814,824に対応する位置に設けられた一対(2つ)の第1連通孔832と、各プレート81,82の一対(2つ)の第2連通孔815,825に対応する位置に設けられた一対(2つ)の第2連通孔833とを有している。 The first spacer 83 includes a pair (two pieces) provided at positions corresponding to the fin housing openings 831 for housing the inner fins 86 and the pair (two) first communication holes 814 and 824 of the plates 81 and 82. ) First communication holes 832 and a pair (two) second communication holes 833 provided at positions corresponding to the pair (two) second communication holes 815 and 825 of the plates 81 and 82. is doing.
 第1スペーサ83は、インナーフィン86の全周を囲むように配置されている。 The first spacer 83 is arranged so as to surround the entire circumference of the inner fin 86.
 各第1連通孔832は、フィン収容開口部831に開放している。 Each first communication hole 832 is open to the fin housing opening 831.
 これにより、空調用冷媒は、第1流路8aに流出入できるようになっているが、各第1連通孔814,824の位置から両端方向に流れないようになっている。 Thus, the air-conditioning refrigerant can flow into and out of the first flow path 8a, but does not flow in the both end directions from the positions of the first communication holes 814 and 824.
 各第2連通孔833は、各プレート81,82の第2連通孔815,825周囲の各突出縁部815a,825aより大径に設けられている。 Each of the second communication holes 833 is provided with a larger diameter than the protruding edge portions 815a and 825a around the second communication holes 815 and 825 of the plates 81 and 82.
 これにより、第1スペーサ83は、第2連通孔815,825の突出縁部815a,825aを囲むように配置される。 Thus, the first spacer 83 is disposed so as to surround the protruding edge portions 815a and 825a of the second communication holes 815 and 825.
 第2スペーサ84は、第2流路8b内に配置されている。 The second spacer 84 is disposed in the second flow path 8b.
 第2スペーサ84は、円環状である。 The second spacer 84 has an annular shape.
 第2スペーサ84は、各プレート81,82の一対の第1連通孔814,824の周囲の対応する位置に配置されている。 The second spacer 84 is disposed at a corresponding position around the pair of first communication holes 814 and 824 of the plates 81 and 82.
 第2スペーサ84の内周径は、各プレート81,82の第1連通孔814,824周囲の各突出縁部814a,824aより大径に設けられている。 The inner peripheral diameter of the second spacer 84 is larger than the protruding edge portions 814a and 824a around the first communication holes 814 and 824 of the plates 81 and 82, respectively.
 これにより、第2スペーサ84は、第1連通孔814,824の突出縁部814a,824aを囲むように配置される。 Thereby, the second spacer 84 is disposed so as to surround the protruding edges 814a and 824a of the first communication holes 814 and 824.
 上記構成において、冷凍サイクルの圧縮機10によって高温高圧のガス状態にされた空調用冷媒は、まず、水冷コンデンサ8の第1冷媒入口部を介して水冷コンデンサ8の一方の第1連通孔814,824,832に流入する。 In the above-described configuration, the air-conditioning refrigerant that has been changed to a high-temperature and high-pressure gas state by the compressor 10 of the refrigeration cycle is firstly connected to one first communication hole 814 of the water-cooled condenser 8 via the first refrigerant inlet of the water-cooled condenser 8. 824, 832.
 その後、空調用冷媒は、第1プレート81と第2プレート82との間の第1流路8aを流れ、他方の第1連通孔814,824,832から第1冷媒出口部を介して空冷コンデンサ11へ流出する。 Thereafter, the air-conditioning refrigerant flows through the first flow path 8a between the first plate 81 and the second plate 82, and the air-cooled condenser from the other first communication hole 814, 824, 832 through the first refrigerant outlet. 11 will flow out.
 一方、サブラジエータ7で冷却された冷却水は、水冷コンデンサ8の第2冷媒入口部を介して水冷コンデンサ8の一方の第2連通孔815,825,833に流入する。 On the other hand, the cooling water cooled by the sub-radiator 7 flows into one of the second communication holes 815, 825, and 833 of the water-cooled condenser 8 through the second refrigerant inlet of the water-cooled condenser 8.
 その後、第1プレート81と第2プレート82との間の第2流路8bを流れ、他方の第2連通孔815,825,833から第2冷媒出口部を介して流出し、ポンプ9を介して水冷チャージエアクーラ6に流入する。 Thereafter, it flows through the second flow path 8b between the first plate 81 and the second plate 82, flows out from the other second communication holes 815, 825, and 833 through the second refrigerant outlet, and passes through the pump 9. Then flows into the water-cooled charge air cooler 6.
 次に、複合型熱交換器21について、図1~図4を参照してさらに説明する。 Next, the composite heat exchanger 21 will be further described with reference to FIGS.
 図1において、複合型熱交換器21は、第1冷媒と第2冷媒との間で熱交換する第1熱交換器(水冷コンデンサ)8と、第1熱交換器8から流出する第1冷媒(空調用冷媒)と冷却風との間で熱交換する第2熱交換器(空冷コンデンサ)11と、第2冷媒(冷却水)と冷却風との間で熱交換し、第2冷媒を第1熱交換器8へ流出する第3熱交換器(サブラジエータ)7とを備えている。 In FIG. 1, the composite heat exchanger 21 includes a first heat exchanger (water-cooled condenser) 8 that exchanges heat between the first refrigerant and the second refrigerant, and a first refrigerant that flows out of the first heat exchanger 8. Heat exchange is performed between the second heat exchanger (air-cooled condenser) 11 that exchanges heat between the (air-conditioning refrigerant) and the cooling air, and the second refrigerant (cooling water) and the cooling air. And a third heat exchanger (sub-radiator) 7 that flows out to the first heat exchanger 8.
 第1熱交換器8は、第1流路8a(図7参照)と、第1流路8aに第1冷媒を流入させる第1冷媒入口部としての第1筒部8dと、第1流路8aから第1冷媒を流出させる第1冷媒出口部としての第2筒部8e(図2参照)と、第1流路8aとの間で熱交換する第2流路8b(図7参照)と、第2流路8bに第2冷媒を流入させる第2冷媒入口部としての第3筒部8fと、第2流路8bから第2冷媒を流出させる第2冷媒出口部としての第4筒部8gとを備えている。 The first heat exchanger 8 includes a first flow path 8a (see FIG. 7), a first cylinder portion 8d as a first refrigerant inlet that allows the first refrigerant to flow into the first flow path 8a, and a first flow path. A second cylinder 8e (see FIG. 2) as a first refrigerant outlet for allowing the first refrigerant to flow out of 8a, and a second channel 8b (see FIG. 7) for exchanging heat between the first channel 8a. The third cylinder part 8f as a second refrigerant inlet part for allowing the second refrigerant to flow into the second flow path 8b, and the fourth cylinder part as a second refrigerant outlet part for allowing the second refrigerant to flow out of the second flow path 8b. 8g.
 第1筒部8d、第3筒部8fおよび第4筒部8gは、第1熱交換器8から後側(冷却風の流れの下流側)へ向けて延在して設けられている。第2筒部8eは、第1熱交換器8から前側(冷却風の流れの上流側)へ向けて延在して設けられている。 The first cylinder portion 8d, the third cylinder portion 8f, and the fourth cylinder portion 8g are provided to extend from the first heat exchanger 8 toward the rear side (downstream side of the cooling air flow). The second cylinder portion 8e extends from the first heat exchanger 8 toward the front side (upstream side of the cooling air flow).
 第1熱交換器8には、第1筒部8dから右方向へ突出するブラケット8hと、第2筒部8eから下側へ突出するブラケット8jと、左端上から上、前側へ突出するブラケット8lとが設けられている。 The first heat exchanger 8 includes a bracket 8h protruding rightward from the first tube portion 8d, a bracket 8j protruding downward from the second tube portion 8e, and a bracket 8l protruding upward from the left end to the front side. And are provided.
 第2熱交換器11は、図1に示すように、長手方向を左右方向(車両の幅方向)にするとともに、短手方向を上下方向(車両の高さ方向)にして配置され、第2熱交換器ラジエータ部11aと、第2熱交換器ラジエータ部11aの左右両側に配置された第2熱交換器第1タンク部11bおよび第2熱交換器第2タンク部11cとを備えている。 As shown in FIG. 1, the second heat exchanger 11 is arranged with the longitudinal direction set to the left-right direction (vehicle width direction) and the short-side direction set to the vertical direction (vehicle height direction). The heat exchanger radiator section 11a includes a second heat exchanger first tank section 11b and a second heat exchanger second tank section 11c disposed on the left and right sides of the second heat exchanger radiator section 11a.
 第2熱交換器第1タンク部11bと第2熱交換器第2タンク部11cとは、それぞれ内部の下側から同じ高さ位置にセパレータ11dが設けられている。 The second heat exchanger first tank portion 11b and the second heat exchanger second tank portion 11c are each provided with a separator 11d at the same height from the lower side inside.
 したがって、第2熱交換器11は、セパレータ11dによって上下に2つの熱交換器部に分けられている。 Therefore, the second heat exchanger 11 is divided into two heat exchanger parts up and down by the separator 11d.
 第2熱交換器第1タンク部11bには、第1熱交換器8の第2筒部8eが嵌合接続される、第1冷媒入口部としての筒状凹部11e(図2参照)が上側に設けられるとともに、第1冷媒出口部としての筒部11gが左端下側に設けられている。 A cylindrical recess 11e (see FIG. 2) serving as a first refrigerant inlet, to which the second cylinder 8e of the first heat exchanger 8 is fitted and connected, is on the second heat exchanger first tank 11b. And a cylindrical portion 11g as a first refrigerant outlet portion is provided on the lower left side.
 筒状凹部11eは、第2熱交換器第1タンク部11bから後側へ向けて延在して設けられている。筒部11gは、第2熱交換器第1タンク部11bから下側へ向けて延在して設けられている。 The cylindrical recess 11e is provided extending from the second heat exchanger first tank portion 11b toward the rear side. The cylinder part 11g is provided extending downward from the second heat exchanger first tank part 11b.
 第2熱交換器第1タンク部11bには、第1熱交換器8のブラケット8jに対応する位置にブラケット11hが設けられている。 The second heat exchanger first tank portion 11b is provided with a bracket 11h at a position corresponding to the bracket 8j of the first heat exchanger 8.
 第2熱交換器第2タンク部11cには、図1に示すように、第2熱交換器11の上下の熱交換器部に接続されたリキッドタンク11xが設けられている。 As shown in FIG. 1, the second heat exchanger second tank portion 11 c is provided with a liquid tank 11 x connected to the upper and lower heat exchanger portions of the second heat exchanger 11.
 リキッドタンク11xは、ホースバンド31とボルト32とによって第2熱交換器第2タンク部11cに取付、固定される。 The liquid tank 11x is attached and fixed to the second heat exchanger second tank portion 11c by the hose band 31 and the bolt 32.
 したがって、セパレータ11dよりも上側の第2熱交換器11の熱交換器部は、筒状凹部11eから流入する第1冷媒を凝縮する凝縮器として作用する。 Therefore, the heat exchanger portion of the second heat exchanger 11 above the separator 11d acts as a condenser that condenses the first refrigerant flowing from the cylindrical recess 11e.
 上側の熱交換器部で凝縮された第1冷媒は、リキッドタンク11xに流入する。 The first refrigerant condensed in the upper heat exchanger part flows into the liquid tank 11x.
 リキッドタンク11xから第2熱交換器11の下側の熱交換器部に流入した第1冷媒は、過冷却部として作用する下側の熱交換器部で冷却されて筒部11gから流出する。 The first refrigerant that has flowed from the liquid tank 11x into the lower heat exchanger portion of the second heat exchanger 11 is cooled by the lower heat exchanger portion that acts as a supercooling portion, and flows out from the cylinder portion 11g.
 第3熱交換器7は、図1に示すように、長手方向を左右方向(車両の幅方向)にするとともに、短手方向を上下方向(車両の高さ方向)にして第2熱交換器11の上側に隣接して配置され、第2熱交換器ラジエータ部11aの上側に位置する第3熱交換器ラジエータ部7aと、第3熱交換器ラジエータ部7aの左右両側に配置された、第2熱交換器第1タンク部11bの上側に位置する第3熱交換器第1タンク部7b、第2熱交換器第2タンク部11cの上側に位置する第3熱交換器第2タンク部7cとを備えている。 As shown in FIG. 1, the third heat exchanger 7 is a second heat exchanger in which the longitudinal direction is the left-right direction (vehicle width direction) and the short direction is the vertical direction (vehicle height direction). 11, a third heat exchanger radiator portion 7a located on the upper side of the second heat exchanger radiator portion 11a and a left and right sides of the third heat exchanger radiator portion 7a. 2nd heat exchanger 1st tank part 11b The 3rd heat exchanger 1st tank part 7b located above the 2nd heat exchanger 2nd tank part 11c The 3rd heat exchanger 2nd tank part 7c located above the 2nd heat exchanger 2nd tank part 11c And.
 第3熱交換器第1タンク部7bには、上側に第2冷媒入口部としての第1筒部7dが設けられ、下側に第2冷媒出口部としての第2筒部7eが設けられている。 The third heat exchanger first tank part 7b is provided with a first cylinder part 7d as a second refrigerant inlet part on the upper side and a second cylinder part 7e as a second refrigerant outlet part on the lower side. Yes.
 第1筒部7dおよび第2筒部7eは、第3熱交換器第1タンク部7bから後側へ向けて延在して設けられている。 The first tube portion 7d and the second tube portion 7e are provided extending from the third heat exchanger first tank portion 7b toward the rear side.
 第3熱交換器第1タンク部7bには、内部を上側第1タンク部と下側第1タンク部とに仕切るセパレータ7fが設けられている。 The third heat exchanger first tank portion 7b is provided with a separator 7f that partitions the inside into an upper first tank portion and a lower first tank portion.
 したがって、第3熱交換器ラジエータ部7aは、セパレータ7fによって上側ラジエータ部と下側ラジエータ部とに分けられている。 Therefore, the third heat exchanger radiator portion 7a is divided into an upper radiator portion and a lower radiator portion by the separator 7f.
 第3熱交換器7の第1筒部7dに流入した第2冷媒(冷却水)は、第3熱交換器第1タンク部7bの上側第1タンク部から第3熱交換器ラジエータ部7aの上側ラジエータ部に流入し、第3熱交換器第2タンク部7cへ流出する。 The 2nd refrigerant | coolant (cooling water) which flowed into the 1st cylinder part 7d of the 3rd heat exchanger 7 flows into the 3rd heat exchanger radiator part 7a from the upper 1st tank part of the 3rd heat exchanger 1st tank part 7b. It flows into an upper radiator part, and flows out into the 3rd heat exchanger 2nd tank part 7c.
 第3熱交換器第2タンク部7cに流入した第2冷媒は、第3熱交換器ラジエータ部7aの下側ラジエータ部から第3熱交換器第1タンク部7bの下側第1タンク部に流入し、第2筒部7eから流出する。 The second refrigerant flowing into the third heat exchanger second tank portion 7c is transferred from the lower radiator portion of the third heat exchanger radiator portion 7a to the lower first tank portion of the third heat exchanger first tank portion 7b. It flows in and flows out from the second cylinder part 7e.
 第3熱交換器第1タンク部7bの左端下側には、第1熱交換器8のブラケット8lに対応する位置にブラケット部7g(図2参照)が設けられている。 A bracket portion 7g (see FIG. 2) is provided at a position corresponding to the bracket 8l of the first heat exchanger 8 on the lower left side of the third heat exchanger first tank portion 7b.
 次に、第1~第3熱交換器8,11,7の接続、組立の一例について説明する。 Next, an example of connection and assembly of the first to third heat exchangers 8, 11, and 7 will be described.
 まず、第1熱交換器8の第2筒部8eを第2熱交換器11の筒状凹部11eに嵌合接続するとともに、ブラケット8j,11h同士をボルトなどの締結具で締結することにより、第1熱交換器8と第2熱交換器11とを接続する。 First, by fitting and connecting the second cylindrical portion 8e of the first heat exchanger 8 to the cylindrical concave portion 11e of the second heat exchanger 11, the brackets 8j and 11h are fastened with a fastener such as a bolt, The first heat exchanger 8 and the second heat exchanger 11 are connected.
 次に、L字状の接続管41の一端側を第1熱交換器8の第3筒部8fに嵌合接続するとともに、接続管41の他端側を第3熱交換器7の第2筒部7eに嵌合接続し、ブラケット8lとブラケット部7gとをボルトなどの締結具で締結することにより、第1熱交換器8と第3熱交換器7とを接続する。 Next, one end side of the L-shaped connecting pipe 41 is fitted and connected to the third cylindrical portion 8 f of the first heat exchanger 8, and the other end side of the connecting pipe 41 is connected to the second side of the third heat exchanger 7. The first heat exchanger 8 and the third heat exchanger 7 are connected by fitting and connecting to the cylinder portion 7e and fastening the bracket 8l and the bracket portion 7g with a fastener such as a bolt.
 そして、第2熱交換器11と第3熱交換器7との両第2タンク部11c,7c同士を、ボルト32や、連結ブラケット33などの締結具を用いて締結することにより、第2熱交換器11と第3熱交換器7とを接続すると、図1に示すように、第1~第3熱交換器8,11,7は接続され、組み立てられる。 Then, both the second tank portions 11c and 7c of the second heat exchanger 11 and the third heat exchanger 7 are fastened together by using a fastener such as a bolt 32 or a connecting bracket 33, so that the second heat When the exchanger 11 and the third heat exchanger 7 are connected, the first to third heat exchangers 8, 11, and 7 are connected and assembled as shown in FIG.
 なお、第2熱交換器11と第3熱交換器7とを接続するとき、リキッドタンク11xも取り付ける。 In addition, when connecting the 2nd heat exchanger 11 and the 3rd heat exchanger 7, the liquid tank 11x is also attached.
 このように、第1~第3熱交換器8,11,7を組み立てると、図5Aに示すように、第2熱交換器11と第3熱交換器7との後側(冷却風の流れの下流側)に、第1熱交換器8が位置することとなる。このため、複合型熱交換器21を搭載できる幅Lに対する第2熱交換器11と第3熱交換器7との幅(左右方向の長さ)を長く取ることができて各ラジエータ部11a,7aの幅Lも長くすることができる。 Thus, when the first to third heat exchangers 8, 11, and 7 are assembled, as shown in FIG. 5A, the rear side of the second heat exchanger 11 and the third heat exchanger 7 (flow of cooling air) 1st heat exchanger 8 will be located in the downstream). For this reason, the width (length in the left-right direction) of the second heat exchanger 11 and the third heat exchanger 7 with respect to the width L on which the composite heat exchanger 21 can be mounted can be increased, and each radiator section 11a, 7a width L 1 of the can also be lengthened.
 これに対して、図5Bに示す比較例のように、第2熱交換器11と第3熱交換器7との長手方向の端に第1熱交換器8を配置すると、複合型熱交換器21を搭載できる幅Lに対する第2熱交換器11と第3熱交換器7との幅が短くなって各ラジエータ部11a,7aの幅L(L<L)も短くなる。 On the other hand, when the 1st heat exchanger 8 is arrange | positioned at the end of the longitudinal direction of the 2nd heat exchanger 11 and the 3rd heat exchanger 7 like the comparative example shown to FIG. 5B, it is a composite type heat exchanger. The widths of the second heat exchanger 11 and the third heat exchanger 7 with respect to the width L on which 21 can be mounted are shortened, and the widths L 2 (L 2 <L 1 ) of the radiator portions 11a and 7a are also shortened.
 複合型熱交換器21の動作は、先に説明したとおりである。 The operation of the composite heat exchanger 21 is as described above.
 上述したように、本発明の第1実施形態に係る複合型熱交換器21によれば、第2熱交換器11と第3熱交換器7とを上下方向に隣接させて配置し、第1熱交換器8を、第2熱交換器11および第3熱交換器7の冷却風の流れの下流側に取り付けている。また、第1熱交換器8を、第2熱交換器11および第3熱交換器7の各ラジエータ部11a,7aと、第2熱交換器11の第2熱交換器第1タンク部11bおよび第3熱交換器7の第3熱交換器第1タンク部7bとに跨らせて取り付けている。このため、複合型熱交換器21を搭載できる幅Lに対する第2熱交換器11と第3熱交換器7との幅(左右方向の長さ)を長く取ることができて各ラジエータ部11a,7aの幅Lも長くすることができる。これにより、各ラジエータ部11a,7aの面積(冷却有効面積)を広くすることができ、冷却効率が向上する。 As described above, according to the composite heat exchanger 21 according to the first embodiment of the present invention, the second heat exchanger 11 and the third heat exchanger 7 are arranged adjacent to each other in the vertical direction, and the first The heat exchanger 8 is attached to the downstream side of the cooling air flow of the second heat exchanger 11 and the third heat exchanger 7. Further, the first heat exchanger 8 includes the radiator portions 11a and 7a of the second heat exchanger 11 and the third heat exchanger 7, the second heat exchanger first tank portion 11b of the second heat exchanger 11, and The third heat exchanger 7 is attached across the third heat exchanger first tank portion 7b. For this reason, the width (length in the left-right direction) of the second heat exchanger 11 and the third heat exchanger 7 with respect to the width L on which the composite heat exchanger 21 can be mounted can be increased, and each radiator section 11a, 7a width L 1 of the can also be lengthened. Thereby, the area (cooling effective area) of each radiator part 11a, 7a can be enlarged, and cooling efficiency improves.
 また、第2熱交換器11は、第2熱交換器第1タンク部11bに筒状凹部(第1冷媒入口部)11e、筒部(第1冷媒出口部)11gが設けられている。また、第3熱交換器7は、第3熱交換器第1タンク部7bに第1筒部(第2冷媒入口部)7d、第2筒部(第2冷媒出口部)7eが設けられている。このため、配管が一箇所に集中し、配管の取り回し性や、配管の取付作業性が向上する。 Further, in the second heat exchanger 11, a cylindrical recess (first refrigerant inlet portion) 11e and a cylindrical portion (first refrigerant outlet portion) 11g are provided in the second heat exchanger first tank portion 11b. The third heat exchanger 7 is provided with a first cylinder part (second refrigerant inlet part) 7d and a second cylinder part (second refrigerant outlet part) 7e in the third heat exchanger first tank part 7b. Yes. For this reason, piping concentrates on one place, and the handling property of piping and the mounting workability | operativity of piping improve.
 また、第1筒部(第1冷媒入口部)8d、第3筒部(第2冷媒入口部)8f、第4筒部(第2冷媒出口部)8gが、第1熱交換器8に冷却風の流れ方向(冷却風の流れの下流側)へ向けて延在して設けられている。筒状凹部(第1冷媒入口部)11eが、第2熱交換器11の第2熱交換器第1タンク部11bに冷却風の流れ方向(冷却風の流れの下流側)へ向けて延在して設けられている。第1筒部(第2冷媒入口部)7d、第2筒部(第2冷媒出口部)7eが、第3熱交換器7の第3熱交換器第1タンク部7bに冷却風の流れ方向(冷却風の流れの下流側)へ向けて延在して設けられている。このため、通常、各熱交換器8,11,7の後側に配管が配置されているので、配管の取り回し性や、配管の取付作業性がさらに向上する。 In addition, the first cylinder part (first refrigerant inlet part) 8d, the third cylinder part (second refrigerant inlet part) 8f, and the fourth cylinder part (second refrigerant outlet part) 8g are cooled by the first heat exchanger 8. It extends in the direction of wind flow (downstream of the flow of cooling air). A cylindrical recess (first refrigerant inlet portion) 11e extends toward the second heat exchanger first tank portion 11b of the second heat exchanger 11 in the flow direction of cooling air (downstream of the flow of cooling air). Is provided. The first cylinder part (second refrigerant inlet part) 7d and the second cylinder part (second refrigerant outlet part) 7e flow into the third heat exchanger first tank part 7b of the third heat exchanger 7 in the flow direction of the cooling air. It extends toward the downstream side of the cooling air flow. For this reason, since piping is normally arrange | positioned at the back side of each heat exchanger 8,11,7, the manageability of piping and the mounting workability | operativity of piping further improve.
 また、第1熱交換器8の第3筒部8fと、第3熱交換器7の第2筒部7eとを接続管41で接続している。このため、第1熱交換器8、第3熱交換器7に寸法誤差、取付誤差などがあって第3筒部8fと第2筒部7eとの位置がずれても、第3筒部8fと第2筒部7eとを接続管41で容易に、作業性よく接続できる。 Further, the third tube portion 8 f of the first heat exchanger 8 and the second tube portion 7 e of the third heat exchanger 7 are connected by the connection pipe 41. For this reason, even if the first heat exchanger 8 and the third heat exchanger 7 have a dimensional error, a mounting error, etc., and the positions of the third tube portion 8f and the second tube portion 7e are shifted, the third tube portion 8f. And the second tube portion 7e can be easily connected with the connection pipe 41 with good workability.
 また、第1熱交換器8の第2筒部8eを、第2熱交換器11の筒状凹部11eに直接取り付けている。このため、熱交換器8,11同士を接続する配管を少なくできる。 Further, the second cylindrical portion 8e of the first heat exchanger 8 is directly attached to the cylindrical concave portion 11e of the second heat exchanger 11. For this reason, the piping which connects the heat exchangers 8 and 11 can be decreased.
 次に、本発明の第2実施形態に係る複合型熱交換器21Aについて、図3と同様な部分分解斜視である図9を参照して説明する。 Next, a composite heat exchanger 21A according to a second embodiment of the present invention will be described with reference to FIG. 9 which is a partially exploded perspective view similar to FIG.
 図9に示す第2実施形態に係る複合型熱交換器21Aが図1~図4に示した第1実施形態に係る複合型熱交換器21と異なるところは以下である。すなわち、複合型熱交換器21の第3筒部8fに相当する第3筒部8fAが、第1熱交換器8に前側(冷却風の流れの上流側)へ向けて延在して設けられている。第3熱交換器7の第3熱交換器第1タンク部7bに、第3筒部8fAが嵌合接続される筒状凹部7hが、第2冷媒出口部として設けられている。 The difference between the composite heat exchanger 21A according to the second embodiment shown in FIG. 9 and the composite heat exchanger 21 according to the first embodiment shown in FIGS. 1 to 4 is as follows. That is, the third cylinder portion 8fA corresponding to the third cylinder portion 8f of the composite heat exchanger 21 is provided in the first heat exchanger 8 so as to extend toward the front side (upstream side of the flow of cooling air). ing. The third heat exchanger first tank portion 7b of the third heat exchanger 7 is provided with a cylindrical concave portion 7h into which the third cylindrical portion 8fA is fitted and connected as a second refrigerant outlet portion.
 図9に示した第2実施形態に係る複合型熱交換器21Aによれば、図1~図4に示した第1実施形態に係る複合型熱交換器21と同様な効果を得ることができる。 According to the composite heat exchanger 21A according to the second embodiment shown in FIG. 9, the same effects as those of the composite heat exchanger 21 according to the first embodiment shown in FIGS. 1 to 4 can be obtained. .
 さらに、複合型熱交換器21Aでは、第1熱交換器8の第3筒部8fAを、第3熱交換器7の筒状凹部7hに直接取り付けている。このため、各熱交換器8,7同士を接続する配管を少なくできる。 Furthermore, in the composite heat exchanger 21A, the third cylindrical portion 8fA of the first heat exchanger 8 is directly attached to the cylindrical recess 7h of the third heat exchanger 7. For this reason, the piping which connects each heat exchanger 8 and 7 can be decreased.
 次に、本発明の第3実施形態に係る複合型熱交換器21Bについて、図3と同様な部分分解斜視である図10を参照して説明する。 Next, a composite heat exchanger 21B according to a third embodiment of the present invention will be described with reference to FIG. 10 which is a partially exploded perspective view similar to FIG.
 図10に示す第3実施形態に係る複合型熱交換器21Bが図1~図4に示した第1実施形態に係る複合型熱交換器21と異なるところは以下である。すなわち、各熱交換器8,11,7同士を連結固定するために、第1熱交換器8にブラケット8lの代わりに連結ブラケット8pを設けている。第2熱交換器11に連結ブラケット8pに連結される連結ブラケット11pを設けている。第3熱交換器7にブラケット部7gの代わりに連結ブラケット8pに連結される連結ブラケット7pを設けている。 The difference between the composite heat exchanger 21B according to the third embodiment shown in FIG. 10 and the composite heat exchanger 21 according to the first embodiment shown in FIGS. 1 to 4 is as follows. That is, in order to connect and fix the heat exchangers 8, 11 and 7, the first heat exchanger 8 is provided with a connection bracket 8p instead of the bracket 8l. The 2nd heat exchanger 11 is provided with the connection bracket 11p connected with the connection bracket 8p. The third heat exchanger 7 is provided with a connection bracket 7p connected to the connection bracket 8p instead of the bracket portion 7g.
 図10に示した第3実施形態に係る複合型熱交換器21Bによれば、図1~図4に示した第1実施形態に係る複合型熱交換器21と同様な効果を得ることができる。 According to the composite heat exchanger 21B according to the third embodiment shown in FIG. 10, it is possible to obtain the same effect as the composite heat exchanger 21 according to the first embodiment shown in FIGS. .
 さらに、第1~第3熱交換器8、11,7同士を連結ブラケット8p,11p,7pで連結固定するので、第1~第3熱交換器8,11、7同士を強固に連結固定できる。 Further, since the first to third heat exchangers 8, 11, and 7 are connected and fixed by the connecting brackets 8p, 11p, and 7p, the first to third heat exchangers 8, 11, and 7 can be firmly connected and fixed. .
 上記した第1乃至第3実施形態においては、第2熱交換器11を上下方向の下側に配置し、第3熱交換器7を第2熱交換器11の上側に配置した例を示した。しかしながら、第3熱交換器7を上下方向の下側に配置し、第2熱交換器11を第3熱交換器7の上側に配置してもよい。 In the first to third embodiments described above, an example in which the second heat exchanger 11 is disposed on the lower side in the vertical direction and the third heat exchanger 7 is disposed on the upper side of the second heat exchanger 11 has been shown. . However, the third heat exchanger 7 may be disposed on the lower side in the vertical direction, and the second heat exchanger 11 may be disposed on the upper side of the third heat exchanger 7.
 また、第1熱交換器8を、第2熱交換器11と第3熱交換器7との冷却風の流れの下流側(後側)に取り付けた例を示した。しかしながら、第1熱交換器8を、第2熱交換器11と第3熱交換器7との冷却風の流れの上流側(前側)に取り付けてもよい。 Moreover, the example which attached the 1st heat exchanger 8 to the downstream (rear side) of the flow of the cooling air of the 2nd heat exchanger 11 and the 3rd heat exchanger 7 was shown. However, the first heat exchanger 8 may be attached to the upstream side (front side) of the flow of cooling air between the second heat exchanger 11 and the third heat exchanger 7.
 また、第2熱交換器11と第3熱交換器7とを、上下にラジエータ部を有する2パス型とした例を示した。しかしながら、第2熱交換器11と第3熱交換器7とを、一方のタンク部から他方のタンク部へ冷媒が流れる1パス型の構成としてもよい。 Moreover, the example which made the 2nd heat exchanger 11 and the 3rd heat exchanger 7 the 2 pass type | mold which has a radiator part up and down was shown. However, the second heat exchanger 11 and the third heat exchanger 7 may have a one-pass configuration in which the refrigerant flows from one tank part to the other tank part.
 また、筒部11gを下側へ向けた示した。しかしながら、筒部11gを冷却風の流れ方向、特に、冷却風の流れの下流側(後側)に向けてもよい。 Also, the cylinder part 11g is shown facing downward. However, the cylindrical portion 11g may be directed toward the cooling air flow direction, particularly, the downstream side (rear side) of the cooling air flow.
 また、複合型熱交換器21、21A、21Bを車両に搭載するものとして説明したが、複合型熱交換器21、21A、21Bが搭載されるのは車両に限定されない。 In addition, although it has been described that the composite heat exchangers 21, 21A, and 21B are mounted on the vehicle, the mounting of the composite heat exchangers 21, 21A, and 21B is not limited to the vehicle.
 このように、本発明は、ここでは記載していない様々な実施形態などを含むことは勿論である。したがって、本発明の技術的範囲は、上述の説明から妥当な特許請求の範囲に係る発明特定事項によってのみ定められる。 As described above, the present invention naturally includes various embodiments that are not described herein. Therefore, the technical scope of the present invention is determined only by the invention specifying matters according to the scope of claims reasonable from the above description.
 特願2012-286916号(出願日:2012年12月28日)の全内容は、ここに援用される。 The entire contents of Japanese Patent Application No. 2012-286916 (filing date: December 28, 2012) are incorporated herein by reference.

Claims (4)

  1.  第1冷媒と第2冷媒との間で熱交換する第1熱交換器と、
     前記第1熱交換器から流出する前記第1冷媒と冷却風との間で熱交換する第2熱交換器と、
     前記第2冷媒と冷却風との間で熱交換し、前記第2冷媒を前記第1熱交換器へ流出する第3熱交換器と、を備え、
      前記第2熱交換器は、第2熱交換器ラジエータ部と、前記第2熱交換器ラジエータ部の左右に位置する第2熱交換器タンク部と、を備え、
      前記第3熱交換器は、第3熱交換器ラジエータ部と、前記第3熱交換器ラジエータ部の左右に位置する第3熱交換器タンク部と、を備え、
      前記第2熱交換器と前記第3熱交換器とは、上下方向に隣接して配置され、
      前記第1熱交換器は、前記第2熱交換器および前記第3熱交換器の前記冷却風の流れの上流側または下流側に配置され、
      前記第1熱交換器は、前記第2熱交換器ラジエータ部および前記第3熱交換器ラジエータ部と、互いに隣接する前記第2熱交換器タンク部の一方および前記第3熱交換器タンク部の一方とに跨らせて取り付けられた
    複合型熱交換器。
    A first heat exchanger for exchanging heat between the first refrigerant and the second refrigerant;
    A second heat exchanger for exchanging heat between the first refrigerant flowing out of the first heat exchanger and the cooling air;
    A third heat exchanger that exchanges heat between the second refrigerant and the cooling air, and flows the second refrigerant out to the first heat exchanger,
    The second heat exchanger includes a second heat exchanger radiator portion, and second heat exchanger tank portions located on the left and right of the second heat exchanger radiator portion,
    The third heat exchanger includes a third heat exchanger radiator portion, and third heat exchanger tank portions located on the left and right of the third heat exchanger radiator portion,
    The second heat exchanger and the third heat exchanger are disposed adjacent to each other in the vertical direction,
    The first heat exchanger is disposed on the upstream side or the downstream side of the flow of the cooling air of the second heat exchanger and the third heat exchanger,
    The first heat exchanger includes: the second heat exchanger radiator portion; the third heat exchanger radiator portion; one of the second heat exchanger tank portions adjacent to each other; and the third heat exchanger tank portion. A composite heat exchanger mounted on one side.
  2.  前記第2熱交換器タンク部の一方は、第1冷媒入口部と第1冷媒出口部とを有し、
     前記第3熱交換器タンク部の一方は、第2冷媒入口部と第2冷媒出口部とを有する
    請求項1に記載の複合型熱交換器。
    One of the second heat exchanger tank parts has a first refrigerant inlet part and a first refrigerant outlet part,
    2. The composite heat exchanger according to claim 1, wherein one of the third heat exchanger tank portions has a second refrigerant inlet portion and a second refrigerant outlet portion.
  3.  前記第1熱交換器は、前記第2熱交換器および前記第3熱交換器の前記冷却風の流れの下流側に配置され、
     前記第1冷媒入口部は、前記第2熱交換器タンク部の一方に前記冷却風の流れ方向へ向けて延在し、
     前記第2冷媒入口部、前記第2冷媒出口部は、前記第3熱交換器タンク部の一方に前記冷却風の流れ方向へ向けて延在する
    請求項2に記載の複合型熱交換器。
    The first heat exchanger is disposed on the downstream side of the flow of the cooling air of the second heat exchanger and the third heat exchanger,
    The first refrigerant inlet portion extends toward one of the second heat exchanger tank portions in the flow direction of the cooling air,
    The composite heat exchanger according to claim 2, wherein the second refrigerant inlet portion and the second refrigerant outlet portion extend toward one of the third heat exchanger tank portions in the flow direction of the cooling air.
  4.  前記第1熱交換器は、前記冷却風の流れ方向へ向けて延在する第1冷媒入口部、第1冷媒出口部、第2冷媒入口部、第2冷媒出口部を有する
    請求項3に記載の複合型熱交換器。
    The said 1st heat exchanger has a 1st refrigerant | coolant inlet part extended toward the flow direction of the said cooling wind, a 1st refrigerant | coolant outlet part, a 2nd refrigerant | coolant inlet part, and a 2nd refrigerant | coolant outlet part. Combined heat exchanger.
PCT/JP2013/082569 2012-12-28 2013-12-04 Compound heat exchanger WO2014103639A1 (en)

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JP2012286916A JP5985387B2 (en) 2012-12-28 2012-12-28 Combined heat exchanger

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CN104903675A (en) 2015-09-09
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JP2014129907A (en) 2014-07-10

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