WO2014097120A1 - Protective composition - Google Patents
Protective composition Download PDFInfo
- Publication number
- WO2014097120A1 WO2014097120A1 PCT/IB2013/060991 IB2013060991W WO2014097120A1 WO 2014097120 A1 WO2014097120 A1 WO 2014097120A1 IB 2013060991 W IB2013060991 W IB 2013060991W WO 2014097120 A1 WO2014097120 A1 WO 2014097120A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- layer
- protective composition
- organometallic
- getter
- wavelength converting
- Prior art date
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 54
- 230000001681 protective effect Effects 0.000 title claims abstract description 38
- 125000002524 organometallic group Chemical group 0.000 claims abstract description 50
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 17
- 239000011593 sulfur Substances 0.000 claims abstract description 17
- 239000013078 crystal Substances 0.000 claims abstract description 16
- 229910052751 metal Inorganic materials 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 15
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000011669 selenium Substances 0.000 claims abstract description 14
- 229910052711 selenium Inorganic materials 0.000 claims abstract description 14
- 230000005693 optoelectronics Effects 0.000 claims abstract description 7
- 230000003287 optical effect Effects 0.000 claims abstract description 6
- 239000010410 layer Substances 0.000 claims description 77
- 239000011241 protective layer Substances 0.000 claims description 53
- 239000000463 material Substances 0.000 claims description 44
- 239000011159 matrix material Substances 0.000 claims description 20
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 16
- 229910052709 silver Inorganic materials 0.000 claims description 16
- 239000004332 silver Substances 0.000 claims description 16
- 239000011701 zinc Substances 0.000 claims description 12
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 11
- 150000002891 organic anions Chemical class 0.000 claims description 11
- 239000007787 solid Substances 0.000 claims description 11
- 229910052725 zinc Inorganic materials 0.000 claims description 11
- 229920000642 polymer Polymers 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 229910052793 cadmium Inorganic materials 0.000 claims description 6
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 239000002341 toxic gas Substances 0.000 claims description 3
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 abstract description 20
- 230000031700 light absorption Effects 0.000 abstract description 6
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 31
- 238000006243 chemical reaction Methods 0.000 description 15
- 150000003346 selenoethers Chemical class 0.000 description 12
- 239000002096 quantum dot Substances 0.000 description 10
- 239000005083 Zinc sulfide Substances 0.000 description 9
- 229910052984 zinc sulfide Inorganic materials 0.000 description 9
- -1 acetonate anions Chemical class 0.000 description 8
- 239000011575 calcium Substances 0.000 description 6
- 239000002159 nanocrystal Substances 0.000 description 6
- 229920001296 polysiloxane Polymers 0.000 description 6
- SPVXKVOXSXTJOY-UHFFFAOYSA-N selane Chemical compound [SeH2] SPVXKVOXSXTJOY-UHFFFAOYSA-N 0.000 description 6
- 229910000058 selane Inorganic materials 0.000 description 6
- 239000013076 target substance Substances 0.000 description 5
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 5
- WUPHOULIZUERAE-UHFFFAOYSA-N 3-(oxolan-2-yl)propanoic acid Chemical compound OC(=O)CCC1CCCO1 WUPHOULIZUERAE-UHFFFAOYSA-N 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- 229910052980 cadmium sulfide Inorganic materials 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229910052791 calcium Inorganic materials 0.000 description 3
- JGIATAMCQXIDNZ-UHFFFAOYSA-N calcium sulfide Chemical compound [Ca]=S JGIATAMCQXIDNZ-UHFFFAOYSA-N 0.000 description 3
- 229910021645 metal ion Inorganic materials 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 229910052712 strontium Inorganic materials 0.000 description 3
- 231100000331 toxic Toxicity 0.000 description 3
- 230000002588 toxic effect Effects 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 229910052684 Cerium Inorganic materials 0.000 description 2
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 2
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 2
- 150000001450 anions Chemical class 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 229910019990 cerium-doped yttrium aluminum garnet Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000001627 detrimental effect Effects 0.000 description 2
- 239000008393 encapsulating agent Substances 0.000 description 2
- 239000002346 layers by function Substances 0.000 description 2
- 229910052976 metal sulfide Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 231100000252 nontoxic Toxicity 0.000 description 2
- 230000003000 nontoxic effect Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004246 zinc acetate Substances 0.000 description 2
- BWLBGMIXKSTLSX-UHFFFAOYSA-N 2-hydroxyisobutyric acid Chemical compound CC(C)(O)C(O)=O BWLBGMIXKSTLSX-UHFFFAOYSA-N 0.000 description 1
- HRQDDZWMEGEOOO-UHFFFAOYSA-N 2-trimethylsilylpropanoic acid Chemical compound OC(=O)C(C)[Si](C)(C)C HRQDDZWMEGEOOO-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 229910003373 AgInS2 Inorganic materials 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 229910052693 Europium Inorganic materials 0.000 description 1
- 229910052688 Gadolinium Inorganic materials 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- GPXKZAAXSMEHPY-UHFFFAOYSA-N [Ca++].[Se--].[Se--].[Sr++] Chemical compound [Ca++].[Se--].[Se--].[Sr++] GPXKZAAXSMEHPY-UHFFFAOYSA-N 0.000 description 1
- YNXRTZDUPOFFKZ-UHFFFAOYSA-N [In].[Ag]=S Chemical compound [In].[Ag]=S YNXRTZDUPOFFKZ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- MKUXAQIIEYXACX-UHFFFAOYSA-N aciclovir Chemical compound N1C(N)=NC(=O)C2=C1N(COCCO)C=N2 MKUXAQIIEYXACX-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- JNDMLEXHDPKVFC-UHFFFAOYSA-N aluminum;oxygen(2-);yttrium(3+) Chemical compound [O-2].[O-2].[O-2].[Al+3].[Y+3] JNDMLEXHDPKVFC-UHFFFAOYSA-N 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- LHQLJMJLROMYRN-UHFFFAOYSA-L cadmium acetate Chemical compound [Cd+2].CC([O-])=O.CC([O-])=O LHQLJMJLROMYRN-UHFFFAOYSA-L 0.000 description 1
- AQCDIIAORKRFCD-UHFFFAOYSA-N cadmium selenide Chemical compound [Cd]=[Se] AQCDIIAORKRFCD-UHFFFAOYSA-N 0.000 description 1
- JOGSGUQZPZCJCG-UHFFFAOYSA-L cadmium(2+);dibenzoate Chemical compound [Cd+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 JOGSGUQZPZCJCG-UHFFFAOYSA-L 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- LJLWNMFUZWUGPO-UHFFFAOYSA-N calcium strontium disulfide Chemical compound [S--].[S--].[Ca++].[Sr++] LJLWNMFUZWUGPO-UHFFFAOYSA-N 0.000 description 1
- QDVBBRPDXBHZFM-UHFFFAOYSA-N calcium;selenium(2-) Chemical compound [Ca+2].[Se-2] QDVBBRPDXBHZFM-UHFFFAOYSA-N 0.000 description 1
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- LCUOIYYHNRBAFS-UHFFFAOYSA-N copper;sulfanylideneindium Chemical compound [Cu].[In]=S LCUOIYYHNRBAFS-UHFFFAOYSA-N 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 description 1
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical group [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 239000002223 garnet Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- LNOZJRCUHSPCDZ-UHFFFAOYSA-L iron(ii) acetate Chemical compound [Fe+2].CC([O-])=O.CC([O-])=O LNOZJRCUHSPCDZ-UHFFFAOYSA-L 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- SBIBMFFZSBJNJF-UHFFFAOYSA-N selenium;zinc Chemical compound [Se]=[Zn] SBIBMFFZSBJNJF-UHFFFAOYSA-N 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- UUCCCPNEFXQJEL-UHFFFAOYSA-L strontium dihydroxide Chemical compound [OH-].[OH-].[Sr+2] UUCCCPNEFXQJEL-UHFFFAOYSA-L 0.000 description 1
- 229910001866 strontium hydroxide Inorganic materials 0.000 description 1
- XXCMBPUMZXRBTN-UHFFFAOYSA-N strontium sulfide Chemical compound [Sr]=S XXCMBPUMZXRBTN-UHFFFAOYSA-N 0.000 description 1
- ZEGFMFQPWDMMEP-UHFFFAOYSA-N strontium;sulfide Chemical compound [S-2].[Sr+2] ZEGFMFQPWDMMEP-UHFFFAOYSA-N 0.000 description 1
- 229910019655 synthetic inorganic crystalline material Inorganic materials 0.000 description 1
- UHUUYVZLXJHWDV-UHFFFAOYSA-N trimethyl(methylsilyloxy)silane Chemical compound C[SiH2]O[Si](C)(C)C UHUUYVZLXJHWDV-UHFFFAOYSA-N 0.000 description 1
- 229910019901 yttrium aluminum garnet Inorganic materials 0.000 description 1
- ZMLPZCGHASSGEA-UHFFFAOYSA-M zinc trifluoromethanesulfonate Chemical compound [Zn+2].[O-]S(=O)(=O)C(F)(F)F ZMLPZCGHASSGEA-UHFFFAOYSA-M 0.000 description 1
- CITILBVTAYEWKR-UHFFFAOYSA-L zinc trifluoromethanesulfonate Substances [Zn+2].[O-]S(=O)(=O)C(F)(F)F.[O-]S(=O)(=O)C(F)(F)F CITILBVTAYEWKR-UHFFFAOYSA-L 0.000 description 1
- JDLYKQWJXAQNNS-UHFFFAOYSA-L zinc;dibenzoate Chemical compound [Zn+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 JDLYKQWJXAQNNS-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V9/00—Elements for modifying spectral properties, polarisation or intensity of the light emitted, e.g. filters
- F21V9/30—Elements containing photoluminescent material distinct from or spaced from the light source
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C53/00—Saturated compounds having only one carboxyl group bound to an acyclic carbon atom or hydrogen
- C07C53/08—Acetic acid
- C07C53/10—Salts thereof
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/44—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the coatings, e.g. passivation layer or anti-reflective coating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/50—Wavelength conversion elements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/16—Fillings or auxiliary members in containers or encapsulations, e.g. centering rings
- H01L23/18—Fillings characterised by the material, its physical or chemical properties, or its arrangement within the complete device
- H01L23/24—Fillings characterised by the material, its physical or chemical properties, or its arrangement within the complete device solid or gel at the normal operating temperature of the device
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
- H01L23/293—Organic, e.g. plastic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
- H01L23/293—Organic, e.g. plastic
- H01L23/296—Organo-silicon compounds
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
Definitions
- the present invention relates to materials and components for use in optoelectronic devices for protection against detrimental substances, and to light emitting arrangements comprising such materials and components.
- sulfide gas may be released from sulfur-containing phosphor materials, typically phosphors based on sulfide materials, such as calcium sulfide (CaS), strontium sulfide (SrS), zinc sulfide (ZnS) or combinations thereof such as (Ca,Sr)S.
- Sulfide based phosphor are particularly sensitive to water and may react to form calcium or strontium hydroxide and sulfide gas.
- the release of H 2 S is also a problem because it is a toxic, flammable and foul-smelling gas.
- phosphors based on Ca or Sr selenide or sulfide may upon reaction with water also release small amounts of selenide gas, which is highly toxic.
- protective layers In order to prevent silver reflectors from darkening, protective layers have been proposed. However, such protective layers usually have poor scratch resistance, and the application of an insulating protective layer directly on a silver layer may also be undesirable since silver is often used as an electrical conductor and must be wired. Furthermore, making such layers without pinholes, through which gas may leak, is almost impossible.
- US 2009/0121180 suggests a protective composition comprising a silica- loaded silicone composition which can be used for encapsulating an optoelectronic device.
- the composition comprises siloxane-grafted silica particles and yields a cured silicone composition that is highly transparent and has low permeability to corrosive gases.
- low permeability does not solve the problem but only delays it.
- composition comprises an organometallic getter capable of reacting with sulfur and/or selenium to form crystals, typically nanocrystals, containing a metal and sulfur and/or selenium.
- the term "getter” denotes a reactive substance that interacts with a target substance to immobilize said target substance, by adsorption and/or chemical binding.
- the getter used in the present invention primarily acts by chemically binding the target substance.
- the target substance is typically sulfur/sulfide or selenium/selenide.
- the chemical interaction between the getter and the target substance may be, typically, ionic binding.
- the removal of sulfide gas by reaction with a getter is advantageous because the reaction results in the formation of stable crystals, and does not merely reduce the permeation rate of the gas.
- the resulting crystals typically have high transparency and low light absorption.
- the composition comprising the getter may also have low light absorption, which makes the composition including the getter particularly suitable for use in optoelectronic devices.
- the composition is easy to produce using conventional technology.
- the organometallic getter may comprise a metal selected from the group consisting of copper, iron, cadmium, lead, and zinc. These metals are capable of forming suitable crystal complexes with sulfur and/or selenium.
- the organometallic getter may comprise zinc. Zinc sulfide or zinc sulfide crystals have high transparency.
- zinc is a nontoxic material.
- the organometallic getter may comprise an organic anion.
- the organic anion is typically complexed to the metal, typically a metal ion (e.g. zinc ion).
- the protective composition further comprises a matrix comprising a polymer.
- the matrix acts as a carrier for the organometallic getter.
- the organometallic getter may be chemically attached to the polymer, for example by means of the organic moiety (organic anion) which may be attached to the polymer as a side chain.
- the polymer may comprise silicone or a silicone derivative, or an acrylate based polymer.
- the protective composition may further comprise a wavelength converting material.
- the composition may combine protection against sulfide or selenide gas with wavelength converting properties. Such embodiments may be particularly useful when the wavelength converting material itself comprises sulfur or selenium.
- the protective composition may be in the form of a layer.
- the invention provides a protective layer comprising the protective composition described herein.
- the invention provides a layer assembly comprising a protective composition or a protective layer as described herein and a wavelength converting layer comprising a wavelength converting material.
- the wavelength converting material provided as a separate layer or contained within the protective composition or the protective layer, may comprise sulfur and/or selenium.
- the invention provides an optical component comprising a protective composition as described herein.
- the optical component may thus combine optical functionality with protection against sulfide or selenide gas.
- the invention provides a light emitting arrangement comprising at least one solid state light source and a protective composition, a protective layer, or a layer assembly as described herein.
- a protective composition in a light emitting arrangement, sulfide gas can effectively be prevented both from damaging sensitive structures within the arrangement, as well as from leaking out to the exterior.
- the light emitting arrangement further comprises a silver layer at least partly covered by the protective composition or protective layer.
- the silver layer may be a silver reflector.
- a wavelength converting material may be arranged to receive light emitted by said solid state light source, wherein said wavelength converting material is at least partly covered by said protective layer.
- the protective composition may be arranged between a silver layer and a wavelength converting layer.
- the invention provides the use of an organometallic getter for capturing corrosive or toxic gas, in particular sulfide or selenide gas, released from a wavelength converting material.
- Figure 1 illustrates the reaction scheme between H 2 S gas and an organometallic getter bound to a polymer matrix.
- Figure 2 is a cross-sectional side view of a light emitting arrangement according to embodiments of the invention, comprising a thin layer of a protective composition.
- Figure 3 is a cross-sectional side view of a light emitting arrangement according to embodiments of the invention, comprising a protective composition which may function as an encapsulant.
- Figure 4 is a schematic side view of a light emitting arrangement according to embodiments of the invention, comprising a light source, a wavelength converting layer and a protective layer.
- Figure 5 is a cross-sectional side view of a light emitting arrangement according to embodiments of the invention, comprising a plurality of light sources arranged in a reflective chamber, and a protective layer.
- Figure 6 shows a side view of a bulb replacement lamp that may comprise a light emitting arrangement according to embodiments of the invention.
- Figure 7 shows a perspective view of a luminaire that may comprise a light emitting arrangement according to embodiments of the invention.
- the present invention is based on the realization that an organometallic getter capable of forming a crystal complex with sulfur can be used for capturing H 2 S gas. Thereby adverse effects of this gas can be reduced, in particular in light emitting arrangements.
- the organometallic getter can also form a crystal complex with selenium and thereby also capture H 2 Se gas.
- metals can form crystal complexes with sulfur and/or selenium, even nanocrystals, that have no or only low light absorption.
- Suitable metals of the organometallic getter include copper, iron, cadmium, lead and zinc.
- Zinc may be particularly advantageous since zinc sulfide
- nanoparticles have almost no light absorption and also because zinc is non-toxic.
- the organic moiety of the organometallic getter is an organic anion, typically the anion of an organic salt.
- suitable anions include acetonate anions, carboxylate anions, phthalate anions, and sulfonate anions that may form metal complexes (typically salts).
- sulfonate anions typically form metal complexes (typically salts).
- salts include zinc acetate, cadmium acetate, zinc benzoate, lead naphtalate, iron(II)acetate, ferric acetonate and zinc trifluoromethane sulfonate.
- reaction between an organometallic getter comprising zinc(II) and H 2 S may be as follows (Equation la):
- the metal sulfide or metal selenide reaction product formed by reaction of the organometallic getter with sulfide gas or selenide gas, respectively, may be present in the form of crystals, for example nanocrystals.
- crystals in particular nanocrystals, may have high transparency and may have low or no light absorption.
- the reaction between an organometallic getter comprising cadmium and H 2 S gas may be as outlined in Fig. 1.
- the organometallic getter Before reaction with H 2 S, the organometallic getter comprises cadmium benzoate bound to an acrylate polymer network.
- cadmium sulfide (CdS) nanocrystals are formed, surrounded by the polymer matrix containing benzoic acid linked to the acrylate polymer network.
- the organometallic getter is typically incorporated in a carrier matrix, which may be a polymer matrix or a siloxane-based matrix.
- the matrix material may be capable of forming a complex with the metal ion of the organometallic getter.
- matrix materials contemplated for use in embodiments of the present invention include polysiloxane-based materials, such as poly(dimethyl siloxane) and derivatives thereof.
- a polysiloxane-based material may be crosslinked.
- the following material are capable of forming complexes with zinc and are therefore advantageously used in
- organometallic getter comprising zinc: carboxydecyldimethyl terminated poly(dimethyl siloxane), carboxypropyl terminated poly(dimethyl siloxane), trimethyl silylpropionic acid, l,3-bis(3-carboxypropyl)tetramethyldisiloxane, and
- the matrix material may be a material that can be formed in to a layer, optionally a self-supporting sheet.
- a composition of matrix material, including the organometallic getter can be applied onto a surface, such as the surface of an LED or the surface of a wavelength converting element or layer, to form a coating layer using conventional surface coating techniques.
- the composition can be extruded, injection molded or compression molded.
- the composition may form a functional optical component such as a dome, a lens or a collimator optionally in direct contact with an LED.
- the composition typically in the form of a layer may be combined with one or more other functional layers such as a wavelength converting layer or a reflective layer, thus forming a layer assembly.
- the composition comprising the organometallic getter and the matrix may be applied, e.g. by screen printing, or other conventional coating technique on top of a wavelength converting layer or a reflective layer.
- the matrix carrying the organometallic getter can be brought in liquid form (typically, not completely polymerized) into the cup containing the LEDs, followed by curing of the matrix by polymerization and/or cross-linking.
- the organometallic getter may be provided as a protective layer covering or encapsulating at least a part of or a component of a light emitting arrangement.
- Figure 2 schematically illustrates a light emitting arrangement comprising a protective layer according to an embodiment of the invention.
- a light emitting diode (LED) package 200 comprising an LED 201 arranged in a reflective cup 202.
- the bottom of the reflective cup, on which the LED is mounted, has a reflective silver layer 203.
- the reflective silver layer 203 and the LED 201 are covered with a thin protective layer 204 of substantially uniform thickness, comprising an organometallic getter typically distributed in a carrier matrix as described above.
- the protective layer may be transparent or translucent.
- the organometallic getter of the protective layer 204 is capable of capturing H 2 S gas and/or H 2 Se gas released from the wavelength converting layer or otherwise present within the light emitting arrangement.
- Figure 3 shows another embodiment of a light emitting arrangement, similar to the embodiment shown in Figure 2 but instead of the thin protective layer 204 having a thicker layer 205 of the protective composition filling the interior of the reflective cup 202, thus functioning as an encapsulant.
- LED arranged on a printed circuit board mounted on the reflective layer may be covered with a protective layer of suitable thickness, uniform or non-uniform.
- a composition comprising the organometallic getter may further comprise at least one wavelength converting material, commonly known as a phosphor. Such a composition may thus form a protective layer which also has wavelength converting properties. Additionally or alternatively, a composition comprising the organometallic getter may comprise scattering element, for example scattering particles such as particles of A1 2 0 or Ti0 2 .
- the wavelength converting material used in embodiments of the present invention may be an inorganic wavelength converting material or an organic wavelength converting material.
- inorganic wavelength converting materials may include, but are not limited to, cerium (Ce) doped yttrium aluminum garnet (Y Al 5 0i 2 :Ce + , also referred to as YAG:Ce or Ce doped YAG) or lutetium aluminum garnet (LuAG, Lu 3 Al 5 0i 2 ), a-SiA10N:Eu 2+ (yellow), and M 2 Si 5 N 8 :Eu 2+ (red) wherein M is at least one element selected from calcium Ca, Sr and Ba.
- a part of the aluminum of YAG:Ce may be substituted with gadolinium (Gd) or gallium (Ga), wherein more Gd results in a red shift of the yellow emission.
- Gd gadolinium
- Ga gallium
- Other suitable wavelength converting materials may include (Sri -x-y Ba x Ca y ) 2 - z Si5- a Al a N 8 - a Oa:Eu 2+ wherein 0 ⁇ a ⁇ 5, 0 ⁇ x ⁇ l, 0 ⁇ y ⁇ 1 and 0 ⁇ z ⁇ 1, and (x+y) ⁇ l, such as Sr 2 Si 5 N 8 :Eu 2+ which emits light in the red range.
- quantum dots examples include quantum dots or quantum rods.
- Quantum dots are small crystals of semiconducting material generally having a width or diameter of only a few nanometers. When excited by incident light, a quantum dot emits light of a color determined by the size and material of the crystal. Light of a particular color can therefore be produced by adapting the size of the dots.
- Most known quantum dots with emission in the visible range are based on cadmium selenide (CdSe) with a shell such as cadmium sulfide (CdS) and zinc sulfide (ZnS).
- Cadmium free quantum dots such as indium phosphode (InP), and copper indium sulfide (CuInS2) and/or silver indium sulfide (AgInS2) can also be used. Quantum dots show very narrow emission band and thus they show saturated colors. Furthermore the emission color can easily be tuned by adapting the size of the quantum dots.
- quantum dot Any type of quantum dot known in the art may be used in the present invention. However, it may be preferred for reasons of environmental safety and concern to use cadmium-free quantum dots or at least quantum dots having a very low cadmium content.
- suitable organic phosphor materials are organic luminescent materials based on perylene derivatives, for example compounds sold under the name Lumogen ® by BASF.
- suitable compounds include, but are not limited to, Lumogen ® Red F305, Lumogen ® Orange F240, Lumogen ® Yellow F083, and Lumogen ® F170.
- narrow band emitting materials including sulfide based wavelength converting materials, optionally europium doped, may be used to great advantage.
- wavelength converting material incorporation of a wavelength converting material into a composition comprising the organometallic getter may be particularly advantageous when the wavelength converting material contains sulfur and/or selenide and hence may give rise to sulfide and/or selenide gas.
- wavelength converting materials include phosphors based on, for example, calcium sulfide, strontium sulfide, calcium strontium sulfide, calcium selenide sulfide, and calcium strontium selenide sulfide.
- This figure shows a side view of the general layer structure of a light emitting
- the arrangement 400 including a solid state light source 401 and a layer assembly 402 comprising a wavelength converting layer 403 and a protective layer 404.
- the light source 401 is adapted to emit primary light in the direction of the wavelength converting layer 403.
- the wavelength converting layer 403 receives light emitted by the light source 401 and converts this light into secondary, converted light.
- the protective layer 404 comprises an organometallic getter 406, typically distributed in a matrix as described above.
- the wavelength converting layer which may contain a wavelength converting material comprising sulfur and/or selenium, may be arranged between the light source 401 and the protective layer 404.
- the protective layer is arranged on the light output side of the wavelength converting layer, i.e. on the side intended to face a viewer of the light emitting arrangement 400.
- the wavelength converting layer may be partly or fully covered, or even embedded, by the protective composition.
- the organometallic getter of the protective layer 404 is capable of capturing H 2 S gas 407 and optionally H 2 Se gas released from the wavelength converting layer or otherwise present adjacent the protective layer.
- a light emitting arrangement may include a reflective cup as shown in Figures 2 and 3, and may be sealed, optionally by the protective layer 404.
- a light emitting arrangement 500 may comprise a plurality of solid state light sources 501 arranged within a reflective chamber 505, also referred to as a light mixing chamber, defined by at least one reflective wall 506.
- a protective layer 502 comprising an organometallic getter 508 as described above forms part of a light exit window 507 of the light mixing chamber 505.
- a wavelength converting layer 503 is provided directly on top of each light source 501, but alternatively or additionally a wavelength converting material may be included within the protective layer, or arranged as a wavelength converting layer adjacent the protective layer 502. Indeed, in embodiments of the invention, the layer assembly 402, the wavelength converting layer 403, 503 and/or the protective layer 404, 502 may form part of the light exit window through which light may exit a light mixing chamber.
- the layer assembly 402 comprises at least a protective layer as described above. Typically it also comprises at least one additional layer, which may be a wavelength converting layer 403. Alternatively, in embodiments where the protective layer also contains wavelength converting material as described above, the additional layer may be another optically functional layer, such as a scattering layer. In some embodiments of the invention, the at least one additional layer may comprise a support layer, e.g. comprising matrix material without any organometallic getter. The at least one additional layer may be positioned on any suitable side of the protective layer 404.
- the layer assembly may comprise the protective layer and the at least one additional layer arranged in direct contact with each other, thus forming a multilayer structure.
- the layer assembly may comprise at least two layers mutually spaced apart.
- the protective layer 404 and the wavelength converting layer 403 may be arranged at a distance from each other, separated by a gap.
- any two of these layers may be arranged in direct contact with each other while the third layer may be spaced apart from the two layers.
- a layer assembly comprising a protective layer as described above and at least one additional layer may be arranged directly on top of a light source, such as an LED.
- a light source such as an LED.
- one or more layers of the layer assembly, and optionally the whole layer assembly, may be arranged at a distance from the light source.
- the protective layer comprises a wavelength converting material in addition to the organometallic getter
- the protective layer may be arranged directly on a light source, or at a distance from a light source, typically an LED.
- a light emitting arrangement may typically comprise a solid state light source.
- the solid state light source may be a light emitting diode (LED) or a laser diode.
- the light source may be an organic light emitting diode (OLED).
- the solid state light source may be a blue light emitting LED, such as GaN or InGaN based LED, for example emitting primary light of the wavelength range from 440 to 460 nm.
- the solid state light source may emit UV or violet light. Blue, violet or UV LEDs can be combined with one or more wavelength converting material such that light source light is converted into light of longer wavelength(s) by the wavelength converting material(s).
- the protective layer and the light emitting arrangement according to embodiments of the invention described herein may be employed in a variety of lighting applications and devices.
- a bulb replacement lamp typically comprises a light emitting arrangement, which may be a light emitting arrangement as described herein.
- Figure 6 shows a side view of a bulb replacement lamp 600 comprising a base member 601 adapted to allow electrical connection to the light source, including a fitting for a conventional socket. On the top surface of the base member a light emitting arrangement is mounted (not shown).
- the light emitting arrangement may comprise a plurality of light sources, usually LEDs.
- a transparent or translucent cover 602, optionally shaped like a conventional bulb, may be attached to the base member 601 to cover the light emitting arrangement.
- a protective layer or the layer assembly according to embodiments of the invention may be arranged at any suitable position between the light source(s) and the cover 602. It is contemplated that the protective layer or layer assembly according to embodiments of the invention may be arranged on an inner surface of the transparent or translucent cover 602.
- a TL replacement lamp usually comprises an elongated, e.g. tubular, at least partially transparent or translucent enclosure enclosing a light emitting arrangement which may be a light emitting arrangement as described herein.
- the elongated enclosure is typically provided with electrical contacts allowing electrical connection to the light source(s)
- the light emitting arrangement may comprise a plurality of light sources, usually LEDs.
- a protective layer or the layer assembly according to embodiments of the invention may be arranged at any suitable position between the light source(s) and the enclosure. It is contemplated that the protective layer or layer assembly according to embodiments of the invention may be arranged on an inner surface of the enclosure.
- the protective layer or the light emitting arrangement according to embodiments of the invention may also be employed in luminaires comprising solid-state light sources, such as LED-based luminaires.
- a luminaire may have any suitable design and be fitted for being suspended from above (e.g. a ceiling, as in Figure 7), mounted on a wall or standing on a surface.
- Figure 7 shows a perspective view of a suspended luminaire
- luminaire 700 comprising a frame 701 and a light exit window 702. Arrows indicate the direction of light emission from the luminaire 700.
- a light emitting arrangement including at least one light source, typically a plurality of LEDs, may be mounted within the frame, behind the light exit window to emit light in the direction of the light exit
- a protective layer or the layer assembly according to embodiments of the invention may be arranged at any suitable position between the light source(s) and the light exit window 702. It is contemplated that the protective layer or layer assembly according to embodiments of the invention may be arranged on an inner surface of the light exit window or form part of the light exit window.
- any embodiment of a light emitting arrangement according to the invention may comprise a plurality of solid state light sources.
- a protective layer comprising the organometallic getter need not be the only protective layer of e.g. a light emitting
- the protective layer may be contained in a hermetically or pseudo- hermetically sealed compartment, typically together with other components such as a light source, a reflector, a wavelength converting material, etc. Sealing may be achieved by one or more additional sealing material(s) or sealing layer(s) known in the art.
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- Organic Chemistry (AREA)
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- General Engineering & Computer Science (AREA)
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Abstract
Description
Claims
Priority Applications (4)
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EP13830100.7A EP2936218B1 (en) | 2012-12-20 | 2013-12-16 | Protective composition |
CN201380067712.9A CN104871040B (en) | 2012-12-20 | 2013-12-16 | Protective composition |
US14/652,589 US20150340564A1 (en) | 2012-12-20 | 2013-12-16 | Protective composition |
JP2015548826A JP6422882B2 (en) | 2012-12-20 | 2013-12-16 | Protective composition |
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US201261739780P | 2012-12-20 | 2012-12-20 | |
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EP (1) | EP2936218B1 (en) |
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US9620686B2 (en) * | 2015-01-28 | 2017-04-11 | Apple Inc. | Display light sources with quantum dots |
JP2019186305A (en) * | 2018-04-04 | 2019-10-24 | シャープ株式会社 | Light-emitting device and manufacturing method |
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US20090121180A1 (en) | 2007-11-14 | 2009-05-14 | Norio Tsubokawa | Siloxane-grafted silica, transparent silicone composition, and optoelectronic device encapsulated therewith |
WO2011065044A1 (en) * | 2009-11-30 | 2011-06-03 | 日本化薬株式会社 | Curable resin composition and cured product thereof |
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US3065194A (en) * | 1959-07-16 | 1962-11-20 | Wacker Chemie Gmbh | Method of preparing silicone rubber compositions |
US6469215B1 (en) * | 2000-05-17 | 2002-10-22 | Degussa Ag | Process for the production of an intermediate mixture of β-isophorone epoxide and its isomer 4-hydroxyisophorone (HIP) |
JP4788837B2 (en) * | 2010-01-26 | 2011-10-05 | 横浜ゴム株式会社 | Silicone resin composition and method for using the same, silicone resin, silicone resin-containing structure, and optical semiconductor element sealing body |
CN102190890B (en) * | 2010-01-26 | 2015-06-17 | 横滨橡胶株式会社 | Organic silicon resin composition, using method thereof, organic silicon resin, structure comprising the same, and optical semiconductor component sealing member |
JP5948240B2 (en) * | 2010-04-22 | 2016-07-06 | 日本化薬株式会社 | Silver discoloration prevention agent, silver discoloration prevention resin composition, silver discoloration prevention method, and light emitting diode using the same |
DE102010035110A1 (en) * | 2010-08-23 | 2012-02-23 | Osram Opto Semiconductors Gmbh | Polymer composite, use of the polymer composite and optoelectronic component containing the polymer composite |
JP5728858B2 (en) * | 2010-09-10 | 2015-06-03 | 横浜ゴム株式会社 | Corrosion prevention method for metal layer, sulfidation-resistant laminate, semiconductor light emitting device, and silicone resin composition |
CN102569593A (en) * | 2010-12-22 | 2012-07-11 | 展晶科技(深圳)有限公司 | Led |
US9166119B2 (en) * | 2011-04-05 | 2015-10-20 | Mitsui Mining & Smelting Co., Ltd. | Light-emitting device |
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- 2013-12-16 US US14/652,589 patent/US20150340564A1/en not_active Abandoned
- 2013-12-16 WO PCT/IB2013/060991 patent/WO2014097120A1/en active Application Filing
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US20090121180A1 (en) | 2007-11-14 | 2009-05-14 | Norio Tsubokawa | Siloxane-grafted silica, transparent silicone composition, and optoelectronic device encapsulated therewith |
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EP2936218B1 (en) | 2017-02-22 |
US20150340564A1 (en) | 2015-11-26 |
JP2016505213A (en) | 2016-02-18 |
CN104871040A (en) | 2015-08-26 |
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EP2936218A1 (en) | 2015-10-28 |
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