WO2014094045A1 - Mobile ore slurrying apparatus - Google Patents

Mobile ore slurrying apparatus Download PDF

Info

Publication number
WO2014094045A1
WO2014094045A1 PCT/AU2013/001478 AU2013001478W WO2014094045A1 WO 2014094045 A1 WO2014094045 A1 WO 2014094045A1 AU 2013001478 W AU2013001478 W AU 2013001478W WO 2014094045 A1 WO2014094045 A1 WO 2014094045A1
Authority
WO
WIPO (PCT)
Prior art keywords
slurry
ore
stream
mobile
flow rate
Prior art date
Application number
PCT/AU2013/001478
Other languages
French (fr)
Inventor
Christopher James REYNOLDS
Oliver SZETO
Timothy Peter CHASE
Albert Vandenberg
Adam James STANBOROUGH
Victor ARAUJO
Gavin Martin SWART
Original Assignee
Bemax Resources Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2012905537A external-priority patent/AU2012905537A0/en
Application filed by Bemax Resources Limited filed Critical Bemax Resources Limited
Priority to AP2015008569A priority Critical patent/AP2015008569A0/en
Publication of WO2014094045A1 publication Critical patent/WO2014094045A1/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C47/00Machines for obtaining or the removal of materials in open-pit mines
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F7/00Equipment for conveying or separating excavated material

Definitions

  • the present invention relates to a mobile ore slurrying apparatus. More particularly the mobile ore slurrying apparatus of the present invention is intended for use in respect of dry mining. A method of use of the mobile ore slurrying apparatus of the present invention is also disclosed.
  • the associated slurrying unit is stationary and will be positioned close to the dry mining operation to reduce the distance the ore has to be transported prior to the slurrying step.
  • this distance increases, significantly reducing the processing rate.
  • the wet plant concentrator may also process a primary feed stream from another source, for example a primary dredging unit.
  • the primary dredging unit provides a feed stream at a designated processing rate which allows the wet plant concentrator to operate at an efficient rate.
  • the feed is not always delivered at this rate, which results in the plant operating at a less than optimal process rate, which negatively impacts production time and costs.
  • the present invention seeks to overcome, or at least ameliorate, one or more of the deficiencies of the prior art mentioned above, or to provide the consumer with a useful or commercial choice.
  • the word “comprise” or variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.
  • a mobile ore slurrying apparatus comprising:
  • a feeding unit ;
  • a processing unit and
  • a pumping apparatus wherein the processing unit further comprises a slurry tank section and a water tank section, such that ore may be passed from the feeding unit to the slurry tank where it is contacted with water from an overflow of the water tank to produce a slurry stream, the slurry stream is then transferred from the processing unit by way of the pumping apparatus.
  • the slurry tank section and the water tank section are separated by way of a dividing wall.
  • the feeding unit further comprises an automatic drive unit to control feed rate.
  • the feeding unit further comprises a boil box to slow the feed material's speed prior to being passed to the slurry tank.
  • the boil box further comprises distribution bars.
  • the boil box further comprises spray bars.
  • the processing unit further comprises a flush valve.
  • Actuation of the flush valve will preferably rapidly release the water in the water tank to the slurry stream in order to rapidly reduce the slurry density.
  • the pumping apparatus further comprises an inline density meter. More preferably, the inline density meter allows for the detection of a slurry density above a first predetermined value in order to raise an alarm, such that the feeding rate of the feeding unit may be altered to maintain a desired slurry density. Still preferably, the inline density meter allows for the detection of a slurry density above a second predetermined value in order to effect the release of the flush valve.
  • the pumping apparatus further comprises an inline flow rate meter. More preferably, the inline flow rate meter allows for the detection of a slurry flow rate relative to a first predetermined value whereby a remedial step may be implemented, in order to maintain a slurry flow rate at the predetermined value. Still preferably, the inline flow meter allows for the detection of a slurry flow rate below a second predetermined value in order to effect the release of the flush valve.
  • the remedial step involves the alteration of the speed of the pumping apparatus, alteration of the speed of the feeding unit or actuation of a control valve in order to alter the volume of slurry passing through the pumping apparatus.
  • water is pumped from an external source into the water tank to maintain the required water level.
  • the mobile ore slurrying apparatus further comprises a screening plant, wherein the ore is screened to remove coarse oversize material in order to provide a slurry tank stream. More preferably, the screening plant comprises a two-stage screening process.
  • the slurry tank stream material has diameter of less than 40mm. Still preferably, the slurry tank stream material has diameter of less than 10mm.
  • the dry ore stream is directed to the slurry tank section of the mobile ore slurrying apparatus of the present invention, where it is contacted with water from the water tank section of the mobile ore slurrying apparatus of the present invention to form a slurry, prior to being transferred to the primary processing plant.
  • the dry ore stream is subject to a screening process prior to being transferred to the mobile ore slurrying apparatus.
  • the screening process comprises a two stage screening process.
  • the screening process will remove particles with a diameter of greater than 40mm. Still preferably, the screening process will remove particles with a diameter of greater than 10mm.
  • the feeding rate of the feeding unit may be altered to maintain a desired slurry density.
  • the inline density meter may effect the release of the flush valve.
  • a remedial step may be implemented, in order to maintain a slurry flow rate at the predetermined value.
  • the remedial step involves the alteration of the speed of the pumping apparatus, alteration of the speed of the feeding unit or actuation of a control valve in order to alter the volume of slurry passing through the pumping apparatus.
  • the inline flow rate meter will preferably actuate the release of the flush valve.
  • the inline flow rate meter will preferably stop the pumping apparatus.
  • the mobile ore slurrying apparatus preferably moves with the moving face of the mine.
  • the mobility of the mobile ore slurrying apparatus is understood to minimise the distance between the mining unit and the mobile treatment plant as the mining operation progresses.
  • the mobile ore slurrying apparatus may be lifted and transferred to a vehicle to allow mobility.
  • the mobile ore slurrying apparatus may be provided with skids, wheels or tracks to further allow mobility.
  • the upgraded mineral stream may be transferred to the primary processing plant by any means known in the art. More preferably, the slurry is pumped by way of pipeline to the primary processing plant.
  • the slurry stream may not be transferred directly to the primary processing plant and may be stockpiled by any means known in the art prior to treatment at the primary processing plant.
  • the dry ore stream is subject to a screening process prior to being transferred to the mobile ore slurrying apparatus.
  • the screening process comprises a two stage screening process.
  • the screening process will remove particles with a diameter of greater than 40mm. Still preferably, the screening process will remove particles with a diameter of greater than 10mm.
  • the mobile ore slurrying apparatus preferably moves with the moving face of the mine.
  • the mobility of the mobile ore slurrying apparatus is understood to minimise the distance between the mining unit and the mobile ore slurrying apparatus as the mining operation progresses
  • the mobile ore slurrying apparatus may be lifted and transferred to a vehicle to allow mobility.
  • the mobile ore slurrying apparatus may be provided with skids, wheels or tracks to further allow mobility.
  • the upgraded mineral stream may be transferred to the wet plant concentrator by any means known in the art.
  • the slurry is pumped to the wet plant concentrator by way of pipeline.
  • the slurry stream may not be transferred directly to the wet plant concentrator and may be stockpiled by any means known in the art prior to treatment at the wet plant concentrator.
  • Figure 1 is a schematic representation of a mobile ore slurrying apparatus in accordance with a first embodiment of the present invention
  • Figure 2 is a plot of the slurry density during a 24 hour operation period of the a mobile ore slurrying apparatus of the present invention
  • Figure 3 is a plan view of a method of supplementing a primary feed at a wet plant concentrator in accordance with a further embodiment of the present invention.
  • Figure 4 is plot showing the feed into a Wet Plant Concentrator, split into the feed from a primary dredging operation and the supplement feed provided by the mobile ore slurrying apparatus of the present invention.
  • FIG. 1 there is shown a mobile ore slurrying apparatus 10 in accordance with a first embodiment of the present invention.
  • the mobile ore slurrying apparatus 10 comprises a feeding unit 12, a processing unit 14 and a pumping apparatus 16.
  • the feeding unit 12 further comprising a series of screens 18 and a feed means, for example a variable speed belt feeder 20.
  • a feed means for example a variable speed belt feeder 20.
  • material from a dry mining operation 22 is passed through the screens 8 to the feeder 20.
  • the series of screens 18 remove substantially all coarse materials with a diameter of greater than 40 mm.
  • the material is first screened through a 200mm grizzly screen. It is then passed to a woven 40mm screen. Depending on the material being mined, a third 10 mm screening stage may also be implemented. The screened ore 22 is then transferred to the processing unit 14.
  • the processing unit 14 is defined by a bottom surface 24, two longitudinal walls 26 and two transverse walls 28.
  • the processing unit 14 is separated into two discrete sections, the slurry tank 30 and the water tank 32.
  • the slurry tank 30 and water tank 32 are separated by a dividing wall 34 which extends vertically from the bottom surface 24.
  • the screened ore 22 is transferred to the slurry tank 30 through a boil box 36.
  • the boil box 36 is positioned to be partially submerged in the slurry and stops the screened feed material 22 contacting directly with the slurry initially. This slows the speed of the feed material 22 immediately prior to contacting the slurry and stops air bubbles being drawn into the pumping apparatus 16.
  • the bottom of the boil box 36 may also be provided with distribution bars (not shown) that slow the material and encourage more even distribution in order to aid the slurrying process and avoid solids build up at the bottom of the slurry tank 30.
  • the boil box 36 may also have water spray bars (not shown) attached thereto in order to remove build up on the boil box 36 itself.
  • Water is pumped into the water tank 32 by way of the water feed line 38 from an external water source 40 at a constant rate, such that the water in the water tank 32 overflows into the slurry tank 30 at a constant rate.
  • an agitation apparatus 41 which utilises the water from the external location 40 to further assist mixing and prevent solids settling.
  • the pumping apparatus 16 comprises in part a suction inlet 42 and an outlet pipe 44.
  • the suction inlet 42 draws the slurry from the slurry tank 30 to the outlet pipe 44 by way of a pumping means 46.
  • the outlet pipe 44 then directs the slurry out of the processing unit 14.
  • a flushing line 50 Leading from the water tank 32 is a flushing line 50 which feeds directly into the outlet pipe 44.
  • the flushing line 50 allows for the slurrying apparatus 0 to be put into a flushing mode.
  • flushing mode water is transferred directly from the water tank 32 into the outlet pipe 44 by way of a flushing valve 51 , at an increased rate in order to quickly lower the density of the slurry stream to prevent solids settling and blockages in the pumping means 46.
  • the water tank 32 provides a reserve of water so the slurrying apparatus 10 can be put into "flushing mode" even if there is a failure in the pumping of water by way of the water line 38.
  • a slurry density control system 52 is provided in line with the outlet pipe 44.
  • the slurry density control system 52 comprises a density meter 54, a screen feeder motor 56 and a programmable logic controller (PLC) (not shown).
  • the density meter 54 allows for the detection of a slurry density above a first predetermined value and the PLC raises an alarm so operators can reduce the rate of the feeder 20. If the slurry density is detected at a second higher predetermined value, the PLC will automatically stop the screen feeder motor 56. If this second higher slurry density condition continues for a predetermined length of time, the PLC will automatically put the apparatus 10 into flushing mode in order to rapidly reduce the slurry density and prevent solids build up in the outlet pipe 44.
  • a slurry flow control system 58 is further provided in line with the outlet pipe 44.
  • the slurry flow control system 58 comprises an inline flow meter 60, the pumping means 46, the screen feeder motor 56, a shut off valve 64 and the PLC. Detection of a slurry flow below a desired rate in the inline flow meter 60 automatically switches off the screen feeder motor 56. Should the inline flow rate meter 60 detect a slurry flow rate sufficiently above or below the desired flow rate, the pumping speed of the pumping means 46 will be automatically altered to maintain the desired slurry flow rate. If a slurry flow rate below a second predetermined flow rate is detected, the PLC will put the apparatus 10 into flushing mode and close the shut off valve 64. If this condition continues for a predetermined time, the control system turns off pump 46. At detection of a slurry flow above a particularly high level, the PLC switches off pump 46 and screen feeder motor 56, as this may indicate burst pipeline.
  • FIG. 1 there is further shown a mobile slurrying method in accordance with a second aspect of the present invention.
  • the method of the present invention is described in the context of the treatment of heavy mineral deposits, although such should not be seen as limiting the generality of the foregoing description.
  • the method of the present invention may be applied to any mining operation which requires the transport of materials from a mining stage to a primary processing stage.
  • Dozers (not shown) will deliver and deposit the run of dry ore material onto stockpiles 22 located in close proximity to the feeding unit 12. These dry materials 22 are reclaimed by front-end loader/s (not shown) and fed into the feeding unit 12.
  • the ore materials 22 are then passed through the screens 18 to the variable speed belt feeder 20.
  • the series of screens 18 remove all coarse materials with a diameter of greater than 10 mm from the material.
  • the screened material 54 is then passed into the slurry tank 30 of the processing unit 14 by way of the variable speed belt feeder 20 where it is contacted with water from the water tank 32.
  • Water from an external location 40 is pumped into the water tank 30 at a constant rate, with the overflow being passed into the slurry tank 30 where it contacts the screened material stream 22.
  • the formation of the slurry is aided by the agitation apparatus 41 which utilises the water from the external location 40 to further assist the mixing and to prevent solids settling.
  • the agitation apparatus 41 can be turned off via a manual valve 65 if not required.
  • the slurry is then transferred out of the slurry tank 30 and into the outlet pipeline pipe 44 to the primary wet processing facility 66 by way of the pumping means 46.
  • the mobile ore slurrying apparatus 10 operates at a nominal feed rate of 400 tph, though it has the capacity to operate at up to 500 tph.
  • the slurry flow rate is nominally 800 m /hr, with a slurry specific gravity of 1.35 (40% solids by weight).
  • the density of the slurry is of course depended on the percentage of heavy metals (HM) in the ore to be processed. In standard grade zones this is typically 10% HM, giving a specific gravity of approximately 2.8. Under such conditions the flow rate of the water into the slurry tank will preferably be above ⁇ 393m /hr.
  • FIG. 3 a method 100 of supplementing a primary feed at a wet plant concentrator 102 in accordance with a third aspect of the present invention is shown.
  • the method of the present invention is described in the context of the treatment of heavy mineral deposits, although such should not be seen as limiting the generality of the foregoing description.
  • the present invention may be applied to any mining operation where the primary minerals feed from a dredge operation may need to be supplemented at certain time in order for the primary processing stage to operate a full capacity.
  • a primary feed 104 of the wet plant concentrator 102 is not always delivered at a full rate, this results in the wet plant concentrator 102 operating at a lower mining rate than might otherwise be achieved.
  • the method of the present invention acts to supplement the primary feed 104 at such times to ensure that the wet plant concentrator 102 operates at maximum efficiency.
  • dozers 06 will deliver and deposit the run of dry ore material onto stockpiles (not shown) located in close proximity to the feeding unit 112. These dry materials are reclaimed by front-end loaders 114 and are fed into the mobile ore slurrying apparatus 116 of the present invention.
  • the slurry output will then be transferred by way of pipeline 118 to an inlet 120 of the primary processing plant 102.
  • the mobile ore slurrying apparatus 116 will be transported in concurrence with the movement of the mining operation.
  • FIG. 4 there is shown a plot of the total head feed being transported into a Wet Plant Concentrator (WPC).
  • WPC Wet Plant Concentrator
  • the mobile ore slurrying apparatus and the methods of the present invention can be implemented to more fully utilise processing capacity and enhance flexibility of operations through the combination of dry mining techniques with conventional dredge mining operations. This provides a contingency against further delays to the commissioning program. Due to the size of the mobile ore slurrying apparatus, it is a portable and versatile solution available to a mining site in the event of the need to supplement the feed of a primary dredge. This allows for shorter and more economically viable set up time resulting in decreased down time and delay in production. [0064] The Applicants believe that it is one advantage of the present invention to provide a mobile ore slurrying apparatus with as small a footprint as possible such that it may be easily moved as required.

Abstract

A mobile ore slurrying apparatus (10) comprising: A feeding unit (12); a processing unit (14); and a pumping apparatus (16), wherein the processing unit (14) is separated into a slurry tank section (30) and a water tank section (32), such that ore may be passed from the feeding unit (12) to the slurry tank (30) where it is contacted with water from an overflow of the water tank (32) to produce a slurry stream, the slurry stream is then transferred from the processing unit (14) by way of the pumping apparatus (16).

Description

"Mobile Ore Slurrying Apparatus"
TECHNICAL FIELD
[0001 ] The present invention relates to a mobile ore slurrying apparatus. More particularly the mobile ore slurrying apparatus of the present invention is intended for use in respect of dry mining. A method of use of the mobile ore slurrying apparatus of the present invention is also disclosed.
BACKGROUND ART
[0002] The following discussion of the background art is intended to facilitate an understanding of the present invention only. The discussion is not an acknowledgement or admission that any of the material referred to is or was part of the common general knowledge as at the priority date of the application.
[0003] The processing of dry minerals from deposits typically involves the use of dry mining (for example, by mechanical excavation) and the upgrading of the ore at a separate wet plant concentrator.
[0004] Due to the requirements of the wet plant concentrator, separate processing of the dry ore to form a slurry of a specific density is required. Typically, the associated slurrying unit is stationary and will be positioned close to the dry mining operation to reduce the distance the ore has to be transported prior to the slurrying step. However, as the mining operation progresses in a certain direction, this distance increases, significantly reducing the processing rate.
[0005] Alternatively, the wet plant concentrator may also process a primary feed stream from another source, for example a primary dredging unit. The primary dredging unit provides a feed stream at a designated processing rate which allows the wet plant concentrator to operate at an efficient rate. However, as a result of certain dredging conditions, the feed is not always delivered at this rate, which results in the plant operating at a less than optimal process rate, which negatively impacts production time and costs.
[0006] The present invention seeks to overcome, or at least ameliorate, one or more of the deficiencies of the prior art mentioned above, or to provide the consumer with a useful or commercial choice. [0007] Throughout this specification, unless the context requires otherwise, the word "comprise" or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.
SUMMARY OF INVENTION
[0008] In accordance with the present invention there is provided a mobile ore slurrying apparatus comprising:
A feeding unit;
A processing unit; and
A pumping apparatus, wherein the processing unit further comprises a slurry tank section and a water tank section, such that ore may be passed from the feeding unit to the slurry tank where it is contacted with water from an overflow of the water tank to produce a slurry stream, the slurry stream is then transferred from the processing unit by way of the pumping apparatus.
[0009] Preferably, the slurry tank section and the water tank section are separated by way of a dividing wall.
[0010] Preferably, the feeding unit further comprises an automatic drive unit to control feed rate.
[0011 ] In one form of the present invention, the feeding unit further comprises a boil box to slow the feed material's speed prior to being passed to the slurry tank. Preferably, the boil box further comprises distribution bars. Still preferably, the boil box further comprises spray bars.
[0012] Preferably, the processing unit further comprises a flush valve. Actuation of the flush valve will preferably rapidly release the water in the water tank to the slurry stream in order to rapidly reduce the slurry density.
[0013] In one form of the present invention, the pumping apparatus further comprises an inline density meter. More preferably, the inline density meter allows for the detection of a slurry density above a first predetermined value in order to raise an alarm, such that the feeding rate of the feeding unit may be altered to maintain a desired slurry density. Still preferably, the inline density meter allows for the detection of a slurry density above a second predetermined value in order to effect the release of the flush valve.
[0014] In one form of the present invention, the pumping apparatus further comprises an inline flow rate meter. More preferably, the inline flow rate meter allows for the detection of a slurry flow rate relative to a first predetermined value whereby a remedial step may be implemented, in order to maintain a slurry flow rate at the predetermined value. Still preferably, the inline flow meter allows for the detection of a slurry flow rate below a second predetermined value in order to effect the release of the flush valve.
[0015] Preferably, the remedial step involves the alteration of the speed of the pumping apparatus, alteration of the speed of the feeding unit or actuation of a control valve in order to alter the volume of slurry passing through the pumping apparatus.
[0016] Preferably, water is pumped from an external source into the water tank to maintain the required water level.
[0017] In one form of the present invention, the mobile ore slurrying apparatus further comprises a screening plant, wherein the ore is screened to remove coarse oversize material in order to provide a slurry tank stream. More preferably, the screening plant comprises a two-stage screening process.
[0018] Preferably, the slurry tank stream material has diameter of less than 40mm. Still preferably, the slurry tank stream material has diameter of less than 10mm.
[0019] In accordance with the present invention there is further provided a slurrying method comprising the steps of:
Mining an ore body to provide a dry ore stream;
Directing the dry ore stream to a mobile slurry tank;
Contacting the dry ore stream with water from a mobile water tank to provide a slurry stream; and
Transferring the slurry stream to a primary processing plant.
[0020] In one form of the present invention, the dry ore stream is directed to the slurry tank section of the mobile ore slurrying apparatus of the present invention, where it is contacted with water from the water tank section of the mobile ore slurrying apparatus of the present invention to form a slurry, prior to being transferred to the primary processing plant.
[0021 ] In one form of the present invention, the dry ore stream is subject to a screening process prior to being transferred to the mobile ore slurrying apparatus. Preferably, the screening process comprises a two stage screening process.
[0022] Preferably, the screening process will remove particles with a diameter of greater than 40mm. Still preferably, the screening process will remove particles with a diameter of greater than 10mm.
[0023] In one form of the present, should the inline density meter of the mobile ore slurrying apparatus set off an alarm, the feeding rate of the feeding unit may be altered to maintain a desired slurry density. Preferably, should the slurry density remain above the first predetermined value, the inline density meter may effect the release of the flush valve.
[0024] In one form of the present, should the inline flow rate meter of the mobile ore slurrying apparatus detect a slurry flow rate relative to a first predetermined value, a remedial step may be implemented, in order to maintain a slurry flow rate at the predetermined value. Preferably, the remedial step involves the alteration of the speed of the pumping apparatus, alteration of the speed of the feeding unit or actuation of a control valve in order to alter the volume of slurry passing through the pumping apparatus.
[0025] In one form of the present invention, should a slurry flow rate below a second predetermined value be detected, the inline flow rate meter will preferably actuate the release of the flush valve.
[0026] In one form of the present invention, should a slurry flow rate below the second predetermined value be detected for an extended period of time, the inline flow rate meter will preferably stop the pumping apparatus.
[0027] As the mining of the ore body progresses, the mobile ore slurrying apparatus preferably moves with the moving face of the mine. The mobility of the mobile ore slurrying apparatus is understood to minimise the distance between the mining unit and the mobile treatment plant as the mining operation progresses. [0028] Preferably, the mobile ore slurrying apparatus may be lifted and transferred to a vehicle to allow mobility. Alternatively, the mobile ore slurrying apparatus may be provided with skids, wheels or tracks to further allow mobility.
[0029] Preferably, the upgraded mineral stream may be transferred to the primary processing plant by any means known in the art. More preferably, the slurry is pumped by way of pipeline to the primary processing plant.
[0030] It will be appreciated that the slurry stream may not be transferred directly to the primary processing plant and may be stockpiled by any means known in the art prior to treatment at the primary processing plant.
[0031 ] In accordance with the present invention there is still further provided a method of supplementing a primary feed at a wet plant concentrator, comprising the steps of:
Mining an ore body to provide a dry ore stream
Directing the dry ore stream to the mobile ore slurrying apparatus described above;
Contacting the dry ore stream with water to provide a slurry stream; and
Transferring the slurry stream to a wet plant concentrator to supplement the primary feed.
[0032] In one form of the present invention, the dry ore stream is subject to a screening process prior to being transferred to the mobile ore slurrying apparatus. Preferably, the screening process comprises a two stage screening process.
[0033] Preferably, the screening process will remove particles with a diameter of greater than 40mm. Still preferably, the screening process will remove particles with a diameter of greater than 10mm.
[0034] As the mining of the ore body progresses, the mobile ore slurrying apparatus preferably moves with the moving face of the mine. The mobility of the mobile ore slurrying apparatus is understood to minimise the distance between the mining unit and the mobile ore slurrying apparatus as the mining operation progresses [0035] Preferably, the mobile ore slurrying apparatus may be lifted and transferred to a vehicle to allow mobility. Alternatively, the mobile ore slurrying apparatus may be provided with skids, wheels or tracks to further allow mobility.
[0036] The upgraded mineral stream may be transferred to the wet plant concentrator by any means known in the art. Preferably, the slurry is pumped to the wet plant concentrator by way of pipeline.
[0037] It will be appreciated that the slurry stream may not be transferred directly to the wet plant concentrator and may be stockpiled by any means known in the art prior to treatment at the wet plant concentrator.
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Further features of the present invention are more fully described in the following description of several non-limiting embodiments thereof. This description is included solely for the purposes of exemplifying the present invention. It should not be understood as a restriction on the broad summary, disclosure or description of the invention as set out above. The description will be made with reference to the accompanying drawings in which:
Figure 1 is a schematic representation of a mobile ore slurrying apparatus in accordance with a first embodiment of the present invention;
Figure 2 is a plot of the slurry density during a 24 hour operation period of the a mobile ore slurrying apparatus of the present invention;
Figure 3 is a plan view of a method of supplementing a primary feed at a wet plant concentrator in accordance with a further embodiment of the present invention; and
Figure 4 is plot showing the feed into a Wet Plant Concentrator, split into the feed from a primary dredging operation and the supplement feed provided by the mobile ore slurrying apparatus of the present invention. DESCRIPTION OF EMBODIMENTS
[0039] In Figure 1 there is shown a mobile ore slurrying apparatus 10 in accordance with a first embodiment of the present invention. The mobile ore slurrying apparatus 10 comprises a feeding unit 12, a processing unit 14 and a pumping apparatus 16.
[0040] The feeding unit 12 further comprising a series of screens 18 and a feed means, for example a variable speed belt feeder 20. During operation, material from a dry mining operation 22 is passed through the screens 8 to the feeder 20. The series of screens 18 remove substantially all coarse materials with a diameter of greater than 40 mm.
[0041 ] The material is first screened through a 200mm grizzly screen. It is then passed to a woven 40mm screen. Depending on the material being mined, a third 10 mm screening stage may also be implemented. The screened ore 22 is then transferred to the processing unit 14.
[0042] The processing unit 14 is defined by a bottom surface 24, two longitudinal walls 26 and two transverse walls 28. The processing unit 14 is separated into two discrete sections, the slurry tank 30 and the water tank 32. The slurry tank 30 and water tank 32 are separated by a dividing wall 34 which extends vertically from the bottom surface 24.
[0043] The screened ore 22 is transferred to the slurry tank 30 through a boil box 36. The boil box 36 is positioned to be partially submerged in the slurry and stops the screened feed material 22 contacting directly with the slurry initially. This slows the speed of the feed material 22 immediately prior to contacting the slurry and stops air bubbles being drawn into the pumping apparatus 16. The bottom of the boil box 36 may also be provided with distribution bars (not shown) that slow the material and encourage more even distribution in order to aid the slurrying process and avoid solids build up at the bottom of the slurry tank 30. The boil box 36 may also have water spray bars (not shown) attached thereto in order to remove build up on the boil box 36 itself.
[0044] Water is pumped into the water tank 32 by way of the water feed line 38 from an external water source 40 at a constant rate, such that the water in the water tank 32 overflows into the slurry tank 30 at a constant rate. Further provided in the slurry tank 30 is an agitation apparatus 41 which utilises the water from the external location 40 to further assist mixing and prevent solids settling. [0045] The pumping apparatus 16 comprises in part a suction inlet 42 and an outlet pipe 44. The suction inlet 42 draws the slurry from the slurry tank 30 to the outlet pipe 44 by way of a pumping means 46. The outlet pipe 44 then directs the slurry out of the processing unit 14.
[0046] Leading from the water tank 32 is a flushing line 50 which feeds directly into the outlet pipe 44. The flushing line 50 allows for the slurrying apparatus 0 to be put into a flushing mode. In flushing mode, water is transferred directly from the water tank 32 into the outlet pipe 44 by way of a flushing valve 51 , at an increased rate in order to quickly lower the density of the slurry stream to prevent solids settling and blockages in the pumping means 46. The water tank 32 provides a reserve of water so the slurrying apparatus 10 can be put into "flushing mode" even if there is a failure in the pumping of water by way of the water line 38. t
[0047] A slurry density control system 52 is provided in line with the outlet pipe 44. The slurry density control system 52 comprises a density meter 54, a screen feeder motor 56 and a programmable logic controller (PLC) (not shown). The density meter 54 allows for the detection of a slurry density above a first predetermined value and the PLC raises an alarm so operators can reduce the rate of the feeder 20. If the slurry density is detected at a second higher predetermined value, the PLC will automatically stop the screen feeder motor 56. If this second higher slurry density condition continues for a predetermined length of time, the PLC will automatically put the apparatus 10 into flushing mode in order to rapidly reduce the slurry density and prevent solids build up in the outlet pipe 44.
[0048] A slurry flow control system 58 is further provided in line with the outlet pipe 44. The slurry flow control system 58 comprises an inline flow meter 60, the pumping means 46, the screen feeder motor 56, a shut off valve 64 and the PLC. Detection of a slurry flow below a desired rate in the inline flow meter 60 automatically switches off the screen feeder motor 56. Should the inline flow rate meter 60 detect a slurry flow rate sufficiently above or below the desired flow rate, the pumping speed of the pumping means 46 will be automatically altered to maintain the desired slurry flow rate. If a slurry flow rate below a second predetermined flow rate is detected, the PLC will put the apparatus 10 into flushing mode and close the shut off valve 64. If this condition continues for a predetermined time, the control system turns off pump 46. At detection of a slurry flow above a particularly high level, the PLC switches off pump 46 and screen feeder motor 56, as this may indicate burst pipeline.
[0049] In Figure 1 there is further shown a mobile slurrying method in accordance with a second aspect of the present invention. By way of example, the method of the present invention is described in the context of the treatment of heavy mineral deposits, although such should not be seen as limiting the generality of the foregoing description. The method of the present invention may be applied to any mining operation which requires the transport of materials from a mining stage to a primary processing stage.
[0050] Dozers (not shown) will deliver and deposit the run of dry ore material onto stockpiles 22 located in close proximity to the feeding unit 12. These dry materials 22 are reclaimed by front-end loader/s (not shown) and fed into the feeding unit 12.
[0051] The ore materials 22 are then passed through the screens 18 to the variable speed belt feeder 20. The series of screens 18 remove all coarse materials with a diameter of greater than 10 mm from the material. The screened material 54 is then passed into the slurry tank 30 of the processing unit 14 by way of the variable speed belt feeder 20 where it is contacted with water from the water tank 32.
[0052] Water from an external location 40 is pumped into the water tank 30 at a constant rate, with the overflow being passed into the slurry tank 30 where it contacts the screened material stream 22.
[0053] In the slurry tank 30, the formation of the slurry is aided by the agitation apparatus 41 which utilises the water from the external location 40 to further assist the mixing and to prevent solids settling. The agitation apparatus 41 can be turned off via a manual valve 65 if not required.
[0054] The slurry is then transferred out of the slurry tank 30 and into the outlet pipeline pipe 44 to the primary wet processing facility 66 by way of the pumping means 46.
[0055] The mobile ore slurrying apparatus 10 operates at a nominal feed rate of 400 tph, though it has the capacity to operate at up to 500 tph. When operating at a 400 tph solids feed rate, the slurry flow rate is nominally 800 m /hr, with a slurry specific gravity of 1.35 (40% solids by weight). [0056] As would be understood by a person skilled the art, the density of the slurry is of course depended on the percentage of heavy metals (HM) in the ore to be processed. In standard grade zones this is typically 10% HM, giving a specific gravity of approximately 2.8. Under such conditions the flow rate of the water into the slurry tank will preferably be above ~393m /hr. with this a stable slurry flow rate of ~573m3/hr through the mobile ore slurrying apparatus may be achieved. This equates to a maximum slurry solids by weight to water of 55% Cw. Accordingly, the maximum slurry density should always be between 1.04 and 1.6, assuming 10% maximum HM at any point in time. This is best seen in Figure 2, which shows the slurry density through the mobile ore slurrying apparatus 10 over an extended time period. Table 1 below describes the system parameters during normal operation.
Table 1
Specific Gravity Solids (S) 10% HM 2.80 Specific Gravity Water (Sw) _ 04
Solid Cone. Desity (Cw) 55.0%
Specific Gravity Slurry (Srn) 1.590
[0057] In the event that mining proceeded in high grade zones of approximately 50% HM, the specific gravity of the ore is increased to around 3.4, causing the slurry density to increase. Slurries with a % solid by weight content of above 70% will cause clogging of the pump and pipes, resulting in the requirement of the system flush. Table 2 below describes the system parameters in which clogging is likely.
Table 2
Specific Gravity Solids (S) HM 2.80
Specific Gravity Water (Sw) 1.04
Solid Cone. Desity (Cw) 70.0%
Specific Gravity Slurry (Sm) 1.857
[0058] In Figure 3 a method 100 of supplementing a primary feed at a wet plant concentrator 102 in accordance with a third aspect of the present invention is shown. Again, by way of example, the method of the present invention is described in the context of the treatment of heavy mineral deposits, although such should not be seen as limiting the generality of the foregoing description. The present invention may be applied to any mining operation where the primary minerals feed from a dredge operation may need to be supplemented at certain time in order for the primary processing stage to operate a full capacity. [0059] As a result of certain dredging conditions, a primary feed 104 of the wet plant concentrator 102 is not always delivered at a full rate, this results in the wet plant concentrator 102 operating at a lower mining rate than might otherwise be achieved. The method of the present invention acts to supplement the primary feed 104 at such times to ensure that the wet plant concentrator 102 operates at maximum efficiency.
[0060] As can be seen in Figure 3, dozers 06 will deliver and deposit the run of dry ore material onto stockpiles (not shown) located in close proximity to the feeding unit 112. These dry materials are reclaimed by front-end loaders 114 and are fed into the mobile ore slurrying apparatus 116 of the present invention.
[0061] The slurry output will then be transferred by way of pipeline 118 to an inlet 120 of the primary processing plant 102. In use, as the supplement mining operation continues the mobile ore slurrying apparatus 116 will be transported in concurrence with the movement of the mining operation.
[0062] In Figure 4 there is shown a plot of the total head feed being transported into a Wet Plant Concentrator (WPC). This feed has been separated into the contributions of both the primary feed from a dredging operation and the feed supplemented by the mobile ore slurrying apparatus 10 of the present invention. Of note are the times in which the primary feed is non-operational, for sometimes weeks at a time, in which the feed being transported to the WPC is solely from the mobile ore slurrying apparatus of the present invention. This allows the WPC to remain operational and production to continue.
[0063] As can be seen from the above description, the mobile ore slurrying apparatus and the methods of the present invention can be implemented to more fully utilise processing capacity and enhance flexibility of operations through the combination of dry mining techniques with conventional dredge mining operations. This provides a contingency against further delays to the commissioning program. Due to the size of the mobile ore slurrying apparatus, it is a portable and versatile solution available to a mining site in the event of the need to supplement the feed of a primary dredge. This allows for shorter and more economically viable set up time resulting in decreased down time and delay in production. [0064] The Applicants believe that it is one advantage of the present invention to provide a mobile ore slurrying apparatus with as small a footprint as possible such that it may be easily moved as required.
[0065] Modifications and variations such as would be apparent to the skilled addressee are considered to fall within the scope of the present invention.

Claims

1. A mobile ore slurrying apparatus comprising:
A feeding unit;
A processing unit; and
A pumping apparatus, wherein the processing unit further comprises a slurry tank section and a water tank section, such that ore passed from the feeding unit to the slurry tank where it is contacted with water from an overflow of the water tank to produce a slurry stream, the slurry stream is then transferred from the processing unit by way of the pumping apparatus.
2. An apparatus according to claim 1 wherein, the slurry tank section and the water tank section are separated by way of a dividing wall.
3. An apparatus according to claims 1 or 2, wherein the feeding unit further comprises an automatic drive unit to control feed rate.
4. An apparatus according to any one of the preceding claims, wherein the feeding unit further comprises a boil box to slow the feed material's speed prior to being passed to the slurry tank.
5. An apparatus according to claim 4, wherein the boil box further comprises
distribution bars.
6. An apparatus according to claim 4 or 5, wherein the boil box further comprises spray bars.
7. An apparatus according to any one of the preceding claims, wherein the processing unit further comprises a flush valve.
8. An apparatus according to claim 7, wherein the flush valve allows rapidly release the water in the water tank to the slurry stream in order to rapidly reduce the slurry density.
9. An apparatus according to any one of the preceding claims, wherein the pumping apparatus further comprises an inline density meter.
10. An apparatus according to claim 9, wherein the inline density meter further comprises an alarm which is actuated at a certain slurry density.
1 1 . An apparatus according to claim 10, wherein the inline density meter can actuate the flush valve.
12. An apparatus according to any one of the preceding claims, wherein the pumping apparatus further comprises an inline flow rate meter.
13 An apparatus according to claim 12, wherein the inline flow meter can actuate the flush valve.
14. An apparatus according to any one of the preceding claims, wherein the mobile ore slurrying apparatus further comprises a screening plant, wherein the ore is screened to remove coarse oversize material in order to provide a slurry tank stream.
15. An apparatus according to claims 14, wherein the screening plant comprises a two- stage screening process.
16. A slurrying method comprising the steps of:
Mining an ore body to provide a dry ore stream; Directing the dry ore stream to a mobile slurry tank;
Contacting the dry ore stream with water from a mobile water tank to provide a slurry stream; and
Transferring the slurry stream to a primary processing plant.
17. A slurry method according to claim 16, wherein the dry ore stream is directed to the slurry tank section of the mobile ore slurrying apparatus of claims 1 to 15, where it is contacted with water from the water tank section of the mobile ore slurrying apparatus of the present invention to form a slurry, prior to being transferred to the primary processing plant.
18. A method according to claim 16 or 17, wherein the dry ore stream is subject to a screening process prior to being transferred to the slurry tank.
19. A method according to claim 18, wherein the screening process comprises a two -stage screening process.
20. A method according to claim 18 or 19, wherein the screening process will remove particles with a diameter of greater than 40mm.
21. A method according to claim 18 or 19, wherein the screening process will remove particles with a diameter of greater than 10mm.
22. A method according to any one of claims 17 to 21 , wherein should the inline density meter of the mobile ore slurrying apparatus set off an alarm, the feeding rate of the feeding unit is altered to maintain a desired slurry density.
23. A method according to any one of claims 17 to 22, wherein should the slurry density remain above the first predetermined value, the inline density meter effects the release of the flush valve.
24. A method according to any one of claims 17 to 23, wherein should the inline flow rate meter of the mobile ore slurrying apparatus detect a slurry flow rate relative to a first predetermined value, a remedial step is implemented, in order to maintain a slurry flow rate at the predetermined value.
25. A method according to claim 24, wherein the remedial step involves the alteration of the speed of the pumping apparatus, alteration of the speed of the feeding unit or actuation of a control valve in order to alter the volume of slurry passing through the pumping apparatus.
26. A method according to claim 24 or 25, wherein should a slurry flow rate below a second predetermined value be detected, the inline flow rate meter will actuate the release of the flush valve.
27. A method according to claim 26, wherein should a slurry flow rate below the second predetermined value be detected for an extended period of time, the inline flow rate meter will stop the pumping apparatus.
28.A method according to any one of claims 17 to 27, wherein the mobile ore slurrying apparatus moves with the moving face of the mine.
29. A method according to any one of claims 17 to 28, wherein the mobile ore slurrying apparatus is lifted and transferred to a vehicle to allow mobility.
30. A method according to any one of claims 17 to 29, wherein the mobile ore slurrying apparatus is provided with skids, wheels or tracks to further allow mobility.
31.A method according to any one of claims 17 to 30, wherein the upgraded mineral stream is transferred to the primary processing plant by any means known in the art.
32. A method according to claim 31 , wherein the slurry is pumped by way of pipeline to the primary processing plant.
33. A method of supplementing a primary feed at a wet plant concentrator, comprising the steps of:
Mining an ore body to provide a dry ore stream;
Directing the dry ore stream to a mobile slurry tank;
Contacting the dry ore stream with water from a mobile water tank to provide a slurry stream; and
Transferring the slurry stream to a primary processing plant to supplement the primary feed.
34. A method according to claim 33, wherein the dry ore stream is directed to the slurry tank section of the mobile ore slurrying apparatus of claims 1 to 15, where it is contacted with water from the water tank section of the mobile ore slurrying apparatus of the present invention to form a slurry, prior to being transferred to the wet plant concentrator.
35. A method according to claim 33 or 34, wherein the dry ore stream is subject to a screening process prior to being transferred to the mobile ore slurrying apparatus.
36. A method according to claim 35, wherein the screening process comprises a two stage screening process.
37. A method according to claim 35 or 36, wherein the screening process will remove particles with a diameter of greater than 40mm.
38. A method according to claim 35 or 36, wherein the screening process will remove particles with a diameter of greater than 10mm.
39. A method according to any one of claims 34 to 38, wherein should the inline density meter of the mobile ore slurrying apparatus set off an alarm, the feeding rate of the feeding unit is altered to maintain a desired slurry density.
40. A method according to any one of claims 34 to 39, wherein should the slurry density remain above the first predetermined value, the inline density meter effects the release of the flush valve.
ί
41 .A method according to any one of claims 34 to 40, wherein should the inlihe flow rate meter of the mobile ore slurrying apparatus detect a slurry flow rate relative to a first predetermined value, a remedial step is implemented, in order to maintain a slurry flow rate at the predetermined value
42. A method according to claim 41 , wherein the remedial step involves the alteration of the speed of the pumping apparatus, alteration of the speed of the feeding unit or actuation of a control valve in order to alter the volume of slurry passing through the pumping apparatus.
43. A method according to claim 41 or 42, wherein should a slurry flow rate below a second predetermined value be detected, the inline flow rate meter will actuate the release of the flush valve.
44. A method according to claim 43, wherein should a slurry flow rate below the second predetermined value be detected for an extended period of time, the inline flow rate meter will stop the pumping apparatus.
45. A method according to any one of claims 34 to 44, wherein the mobile ore slurrying apparatus moves with the moving face of the mine.
46. A method according to any one of claims 34 to 45, wherein the mobile ore slurrying apparatus is lifted and transferred to a vehicle to allow mobility.
47. A method according to any one of claims 34 to 46, wherein the mobile ore slurrying apparatus is provided with skids, wheels or tracks to further allow mobility.
48. A method according to any one of claims 34 to 47, wherein the upgraded mineral stream is transferred to the primary processing plant by any means known in the art.
49. A method according to claim 48, wherein the slurry is pumped by way of pipeline to the primary processing plant.
PCT/AU2013/001478 2012-12-17 2013-12-17 Mobile ore slurrying apparatus WO2014094045A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AP2015008569A AP2015008569A0 (en) 2012-12-17 2013-12-17 Mobile ore slurrying apparatus

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
AU2012905537 2012-12-17
AU2012905537A AU2012905537A0 (en) 2012-12-17 Mobile Ore Slurrying Apparatus
AU2013204655A AU2013204655B2 (en) 2012-12-17 2013-04-12 Mobile Ore Slurrying Apparatus
AU2013204655 2013-04-12

Publications (1)

Publication Number Publication Date
WO2014094045A1 true WO2014094045A1 (en) 2014-06-26

Family

ID=50977396

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AU2013/001478 WO2014094045A1 (en) 2012-12-17 2013-12-17 Mobile ore slurrying apparatus

Country Status (3)

Country Link
AP (1) AP2015008569A0 (en)
AU (1) AU2013204655B2 (en)
WO (1) WO2014094045A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107101916A (en) * 2016-02-23 2017-08-29 江西瑞林电气自动化有限公司 The on-line measuring device and measuring method of pulp granularity and ore pulp mass concentration

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080173572A1 (en) * 2005-11-09 2008-07-24 Suncor Energy Inc. Method and apparatus for creating a slurry

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080173572A1 (en) * 2005-11-09 2008-07-24 Suncor Energy Inc. Method and apparatus for creating a slurry

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107101916A (en) * 2016-02-23 2017-08-29 江西瑞林电气自动化有限公司 The on-line measuring device and measuring method of pulp granularity and ore pulp mass concentration

Also Published As

Publication number Publication date
AU2013204655B2 (en) 2015-08-27
AP2015008569A0 (en) 2015-07-31
AU2013204655A1 (en) 2014-07-03

Similar Documents

Publication Publication Date Title
US8025341B2 (en) Mobile oil sands mining system
US9016799B2 (en) Mobile oil sands mining system
CA2610124C (en) Mobile oil sands mining system
JP6890129B2 (en) Seafloor mineral morphology recovery system
RU2376069C2 (en) Dressing module
CN204139227U (en) Gas mixing pumping drainage type mine sump desilting machine
RU2596157C1 (en) Method of open mining of solid minerals
CN113217090A (en) Large-scale low-concentration tailing dry-discharging treatment and paste treatment combined treatment method
CN109137819A (en) A kind of Tailings Dam movable type cyclone classification is built a dam system and implementation method
AU2013204655B2 (en) Mobile Ore Slurrying Apparatus
CN111971126B (en) System and method for separating pieces having a second density from a granular material
CN106703104B (en) Automatic dredging system for water sump
OA17427A (en) Mobile ore slurrying apparatus.
CN204769204U (en) Pond method of filling out sediment thick liquid conveyor that builds a dam
CN104208946A (en) Method and equipment for directly treating water burst on coal mining work face
US3071249A (en) Mine water desanding apparatus
KR102287042B1 (en) System device process for classification of various materials
RU2533408C1 (en) Gravity mineral dressing device
CN203335388U (en) Self-defoaming anti-sedimentating pumping system
AU2010100151B4 (en) Mineral Processing Method
CA2910826A1 (en) Mining and processing system for oil sand ore bodies
CN206000493U (en) Mud disposal system based on separation of solid and liquid
RU2477373C1 (en) Method of single-flow stepless transportation of rock and mineral deposits from mine during its construction and operation
CN202620883U (en) Dry tailing discharge device
CN216173199U (en) Multifunctional salvage type magnetic separator

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 13865308

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 13865308

Country of ref document: EP

Kind code of ref document: A1