一种蚀刻剂及其制备方法和应用 技术领域 Etchant and preparation method and application thereof
本发明属于光学元件的清洗的领域,具体为一种蚀刻剂及其制备 方法和应用。 The invention belongs to the field of cleaning optical components, and in particular to an etchant and a preparation method and application thereof.
背景技术 Background technique
晶片上残留的有机物包括光致抗蚀剂、 设备油、 人类所产生的皮 肤的油脂、 指紋痕迹、 皮屑以及呼吸中的颗粒等。 半导体工业中除去 有机物的步骤是至关重要的, 因为当试图使用 HF溶液去除氧化层时, 残留的有机物会形成一个膜, 所形成的膜妨碍 HF溶液接触到氧化层, 也就是膜隔离了 HF药液使之接触不到氧化膜, 即有机物残留将妨碍 去除氧化层的操作,从而抑制所选择的掺杂剂在晶片或光掩膜区域的 沉积。 The organic matter remaining on the wafer includes photoresist, equipment oil, grease from skin produced by humans, fingerprint marks, dander, and particles in the breath. The removal of organics in the semiconductor industry is critical because when attempting to remove the oxide layer using an HF solution, the residual organic material forms a film that prevents the HF solution from contacting the oxide layer, ie, the membrane isolating the HF. The chemical solution is rendered inaccessible to the oxide film, i.e., the organic residue will interfere with the operation of removing the oxide layer, thereby inhibiting deposition of the selected dopant in the wafer or photomask region.
通常情况下, 98 %的 H2S04 (硫酸) 和 30 % H202 (过氧化氢) 的体积比分别为 2-4:1混合物在 100°C和更高的温度下使用, 以去除残 留的有机物。 该混合物通常被称为 "Piranha烛刻剂 "(食人鱼刻蚀剂, 因为其巨大的去除有机物的能力)。 使用过氧化氢时, 副产物之一是 水, 如果过氧化氢用量过多, 则在一个非常短的时间内溶液会被稀 释, 降低清洗效率。 从晶片上去除有机污染物的另一缺陷在于有机物 会转化为二氧化碳。 因此, 在处理槽中添加过多过氧化氢的后果是十 分严重。 系统中加入过量的过氧化氢会迅速的稀释硫酸, 从而使产品 清洁不够。 过氧化氢分解成氧原子和水; 其中的水会稀释的硫酸, 从 而降低化学清洗效果。 现有技术的操作过程是先倒入硫酸, 然后将其 加热到所需的温度, 在工艺槽中放入过氧化氢, 之后马上放入待清洗 的晶片。 原子氧开始产生并在十分钟左右停止。 因此, 现有技术是在 导入晶片之前及时加入过氧化氢以确保有相对足够的氧原子来促进 以 C02形式存在的碳的完全去除; 它也减少了水的增加引起的硫酸稀
释。 Typically, 98% of H 2 S0 4 (sulfuric acid) and 30% H 2 0 2 (hydrogen peroxide) are used in a volume ratio of 2-4:1 mixture at 100 ° C and higher, respectively. Remove residual organic matter. This mixture is often referred to as the "Piranha Candle Engraving Agent" (the piranha etchant because of its enormous ability to remove organic matter). When hydrogen peroxide is used, one of the by-products is water. If the amount of hydrogen peroxide is too large, the solution will be diluted in a very short period of time, reducing the cleaning efficiency. Another drawback of removing organic contaminants from wafers is that organic matter is converted to carbon dioxide. Therefore, the consequence of adding too much hydrogen peroxide to the treatment tank is very serious. The addition of excess hydrogen peroxide to the system rapidly dilutes the sulfuric acid, making the product less clean. Hydrogen peroxide decomposes into oxygen atoms and water; the water therein dilutes the sulfuric acid, thereby reducing the chemical cleaning effect. The prior art operation involves first pouring sulfuric acid, then heating it to the desired temperature, placing hydrogen peroxide in the process tank, and immediately placing the wafer to be cleaned. Atomic oxygen begins to form and stops in about ten minutes. Therefore, the prior art is to add hydrogen peroxide in time before introducing the wafer to ensure that there is a relatively sufficient oxygen atom to promote the complete removal of carbon in the form of CO 2 ; it also reduces the sulfuric acid caused by the increase of water. Release.
过氧化氢和硫酸混合的反应为: The reaction of mixing hydrogen peroxide with sulfuric acid is:
H202 + H2S04 H2S05 + H20 ( 1 ) 根据已有的报道, 在单晶片清洗机上使用 Piranha, 只有将室温下 的过氧化氢与 120到 150摄氏度的硫酸混合才有效果。混合反应( 1 ) 为 一个放热反应, 混合物达到 200摄氏度, 可使抗蚀剂在 60秒到 90秒之 间被剥离。然而清洗机中用这些高温物,使清洗机材料受到很大压力。 此外,在这样的高温下会导致氮化硅沿着硅的晶格结构破裂同时暴露 在栅极周围, 也被刻蚀。 在这个过程中, 硫酸被用来把有机物转换成 碳。 使用之前才被混合的化学药品要被排放掉, 因为清洗的有效时间 短, 水浓度升高, 因而导致化学品损失高。 碳和原子氧反应形成二氧 化碳, 从工艺槽中溢出, 原子氧的产生是因为过氧化氢的分解。 晶片 上残留的液体非常粘稠, 在 60度 SC1溶液 (1号标准清洗液) 漂洗之 前, 用 70度去离子水冲洗晶片表面的粘稠液体是必不可少的。 Piranha 刻蚀剂可高效去除有机残留, 然而, 它不能去除无机污染物, 例如重 金属。 发明内容 H 2 0 2 + H 2 S0 4 H 2 S0 5 + H 2 0 ( 1 ) According to prior reports, using Piranha on a single wafer cleaner, only hydrogen peroxide at room temperature is mixed with sulfuric acid at 120 to 150 degrees Celsius. Only effective. The mixed reaction (1) is an exothermic reaction, and the mixture reaches 200 degrees Celsius, so that the resist can be peeled off between 60 seconds and 90 seconds. However, the use of these high temperature materials in the washing machine places great pressure on the material of the washing machine. In addition, at such high temperatures, silicon nitride is caused to rupture along the crystal lattice structure of the silicon while being exposed around the gate electrode, and is also etched. In this process, sulfuric acid is used to convert organic matter into carbon. Chemicals that are mixed before use are discharged because the effective time of cleaning is short and the water concentration is increased, resulting in high chemical loss. Carbon and atomic oxygen react to form carbon dioxide, which overflows from the process tank. The generation of atomic oxygen is due to the decomposition of hydrogen peroxide. The residual liquid on the wafer is very viscous. It is essential to rinse the viscous liquid on the surface of the wafer with 70-degree deionized water before rinsing with a 60-degree SC1 solution (standard cleaning solution No. 1). Piranha etchants remove organic residues efficiently, however, they do not remove inorganic contaminants such as heavy metals. Summary of the invention
针对现有技术存在的不足之处, 本发明提出一种蚀刻剂。 In view of the deficiencies of the prior art, the present invention proposes an etchant.
本发明的另一目的是提出所述蚀刻剂在清洗晶片中的应用。 Another object of the invention is to propose the use of the etchant in cleaning wafers.
实现本发明上述目的的技术方案为: The technical solution for achieving the above object of the present invention is:
一种蚀刻剂, 是由硫酸和过硫酸铵反应而成, 反应时加入的过硫 酸铵的质量浓度为 1-25%。 An etchant is formed by reacting sulfuric acid and ammonium persulfate, and the ammonium persulfate added during the reaction has a mass concentration of 1-25%.
优选地, 所述过硫酸铵的质量浓度为 5-10%。 Preferably, the ammonium persulfate has a mass concentration of 5-10%.
其中, 所述硫酸为 97-99%质量浓度的硫酸。 过硫酸铵的纯度为 化学纯或分析纯。 Wherein the sulfuric acid is 97-99% by mass of sulfuric acid. The purity of ammonium persulfate is chemically pure or analytically pure.
制备本发明所述的蚀刻剂的方法, 其是将过硫酸铵加入 100-200 °C的硫酸中, 搅拌溶解。
当过硫酸铵添加到热硫酸中形成 HO-0-(S02)-(S02)-0-OH (H2S208 , 过硫酸)。 热硫酸在 120度的时候放在石英槽里, 加入的过 硫酸铵粉末缓慢的溶解在硫酸中, 经过搅拌, 溶解为 5-10%重量比例 的混合物。 如果过硫酸铵比例超过 25%的时候需要比较急促的搅拌。 A method of preparing an etchant according to the present invention is to add ammonium persulfate to sulfuric acid at 100 to 200 ° C and stir to dissolve. When ammonium persulfate is added to the hot sulfuric acid to form HO-0-(S0 2 )-(S0 2 )-0-OH (H 2 S 2 0 8 , persulfuric acid). The hot sulfuric acid is placed in a quartz tank at 120 degrees, and the added ammonium persulfate powder is slowly dissolved in sulfuric acid, and after stirring, it is dissolved in a mixture of 5-10% by weight. If the ammonium persulfate ratio exceeds 25%, a quicker agitation is required.
过硫酸铵和硫酸混合的反应为: The reaction of mixing ammonium persulfate and sulfuric acid is:
(NH4)S208 + H2S04—► (NH4)S04 + H2S208 ( 2 ) 优选地, 是将过硫酸铵加入到 110-130°C的硫酸中, 搅拌溶解。 本发明所述的蚀刻剂在清洗晶片或光掩膜中的应用。 (NH 4 )S 2 0 8 + H 2 S0 4 —► (NH 4 )S0 4 + H 2 S 2 0 8 ( 2 ) Preferably, ammonium persulfate is added to the sulfuric acid at 110-130 ° C, Stir and dissolve. The use of the etchant of the present invention in cleaning wafers or photomasks.
釆用本发明所述的蚀刻剂清洗晶片或光掩膜的方法,是将待清洗 的晶片或光掩膜浸入所述蚀刻剂, 浸泡 5-20分钟, 取出晶片或光掩 膜。 The method of cleaning a wafer or a photomask by using the etchant of the present invention is to immerse the wafer or photomask to be cleaned in the etchant, soak for 5-20 minutes, and take out the wafer or photomask.
该蚀刻剂处理晶片时,过硫酸铵与晶片上残留的用 (CHO)x表示的 有机物反应生成 C02, H20和 H2S04, 该反应可表示为: When the etchant treats the wafer, ammonium persulfate reacts with the organic matter represented by (CHO) x remaining on the wafer to form C0 2 , H 2 0 and H 2 S0 4 , and the reaction can be expressed as:
H2S208 + (CHO)x —► xC02 + xH20 + H2S04 ( 3 ) 过硫酸铵混合在硫酸里比较稳定, 不会分解产生大量的水, 并且 生成的过硫酸和有机物反应还会产生硫酸,使药液能够长时间稳定一 定的药液浓度。 相比于过氧化氢, 因过氧化氢很不稳定, 很容易分解 产生水,使溶液中水的浓度迅速升高,导致溶液浓度变低而导致失效。 H 2 S 2 0 8 + (CHO) x —► xC0 2 + xH 2 0 + H 2 S0 4 ( 3 ) Ammonium persulfate is stable in sulfuric acid, does not decompose to produce a large amount of water, and produces persulfuric acid. The reaction with organic matter also produces sulfuric acid, which enables the liquid to stabilize a certain concentration of the liquid for a long time. Compared with hydrogen peroxide, hydrogen peroxide is very unstable, and it is easy to decompose and produce water, so that the concentration of water in the solution rises rapidly, resulting in low concentration of the solution and failure.
在进行操作时,必须小心使用该蚀刻剂,操作人员应在使用硫酸、 过硫酸铵及其混合物和在这些混合物附近工作时佩戴护目镜、面罩和 手套。 The etchant must be used with care when handling, and operators should wear goggles, face shields, and gloves when working with sulfuric acid, ammonium persulfate, and mixtures thereof, and working near these mixtures.
其中, 所述待清洗的晶片或光掩膜浸入蚀刻剂时, 蚀刻剂的温度 为 100-200°C。 浸入晶片后温度不会升高, 因为反应不是一个放热反 应。 Wherein, when the wafer or photomask to be cleaned is immersed in the etchant, the temperature of the etchant is 100-200 °C. The temperature does not rise after immersion in the wafer because the reaction is not an exothermic reaction.
其中,所述待处理的晶片或光掩膜在浸入蚀刻剂之前先使用清洗 液和去离子水清洗, 所述清洗液为 58-65度的清洗液, 所述去离子水
为 68-72度的去离子水。 Wherein the wafer or photomask to be processed is washed with a cleaning solution and deionized water before being immersed in the etchant, the cleaning solution is a cleaning liquid of 58-65 degrees, and the deionized water It is 68-72 degrees deionized water.
其中, 取出晶片或光掩膜后, 还包括将晶片或光掩膜用 58-65度 的 SC1溶液清洗,然后用 68-72度的去离子水冲洗,然后烘干的步骤。 Wherein, after the wafer or photomask is taken out, the wafer or photomask is washed with a 58-65 degree SC1 solution, then washed with 68-72 degrees of deionized water, and then dried.
本发明的有益效果: The beneficial effects of the invention:
本发明提出的蚀刻剂的制备方法, 是将过硫酸铵加入 100-200°C 的硫酸中, 用过硫酸铵替代氧化剂过氧化氢。 过硫酸铵是一种粉末, 使操作更简单; The etchant proposed by the present invention is prepared by adding ammonium persulfate to sulfuric acid at 100-200 ° C and replacing oxidant hydrogen peroxide with ammonium persulfate. Ammonium persulfate is a powder that makes handling easier;
本发明提出的蚀刻剂处理晶片, 因为硫酸是与有机物反应的副产 物, 而不是水为副产物, 所以多次清洗后蚀刻剂也不会被稀释, 节约 了生产成本。 The etchant proposed by the present invention treats wafers because sulfuric acid is a by-product of reaction with organic substances, and water is not a by-product, so that the etchant is not diluted after repeated cleaning, saving production costs.
本发明的另一优点是清洗时产生副产物硫酸, 由于硫酸是过硫 酸铵的副产物, 加入过量的过硫酸铵不会降低溶液的效力, 过硫酸铵 在硫酸中浓度就可以从 1% 到 25%,可以用来清洁晶片, 同样还可以 清洁光掩膜。 具体实施方式 Another advantage of the present invention is that by-product sulfuric acid is produced during cleaning. Since sulfuric acid is a by-product of ammonium persulfate, the addition of excess ammonium persulfate does not reduce the effectiveness of the solution. The concentration of ammonium persulfate in sulfuric acid can range from 1% to 25% can be used to clean the wafer, as well as to clean the photomask. detailed description
以下实施例用于说明本发明, 但不用来限制本发明的范围。 The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
实施例中的过硫酸铵购自 BASF, FMC Chemicals,纯度为化学纯。 实施例 1 The ammonium persulfate in the examples was purchased from BASF, FMC Chemicals, and the purity was chemically pure. Example 1
待处理的晶片先用温度为 60°C的 1号标准清洗液 (SC1 ) 清洗, 然后用 70°C的去离子水清洗, 烘干。 The wafer to be processed is first cleaned with a standard cleaning solution (SC1) at a temperature of 60 ° C, then washed with deionized water at 70 ° C and dried.
装满浓度为 98%的硫酸在石英材质的清洗槽中并加热到 120度, 并在此温度下缓慢的加入过硫酸铵粉末, 质量比例为 7%,搅拌溶解。 然后, 浸入晶片到清洗槽中 10分钟。 Fill the 98% sulfuric acid in a quartz bath and heat it to 120 °C. At this temperature, slowly add ammonium persulfate powder at a mass ratio of 7% and stir to dissolve. Then, immerse the wafer into the cleaning bath for 10 minutes.
将晶片取出。 再用 60°C的 1号标准清洗液清洗, 然后用 70°C的去 离子水清洗。 然后用 IPA vapor异丙醇蒸汽烘干。 The wafer is taken out. It was then washed with a standard cleaning solution No. 1 at 60 ° C and then with 70 ° C of deionized water. It was then dried using IPA vapor isopropanol steam.
如果没有足够的氧化剂, 清洗槽内会变成红色或紫色。 一次药液 的寿命是根据洗多少晶片而定, 洗的多, 药液就失效的快, 洗的少,
药液就能多用一些时间。 但是在药液配比完之后的 4个小时左右, 也 需要更换新的药液。 本实施例使用的药液可达到 4小时的使用时间。 If there is not enough oxidant, the tank will turn red or purple. The life of a liquid medicine is determined according to how many wafers are washed. If it is washed more, the liquid medicine will fail quickly, and the washing will be less. The liquid can be used for a little longer. However, about 4 hours after the ratio of the liquid medicine, it is necessary to replace the new liquid. The medical solution used in this embodiment can reach a use time of 4 hours.
处理后的晶片清洁度均达到 SEMI (行业标准) 清洁规格。 The processed wafers are cleaned to SEMI (Industry Standard) cleaning specifications.
实施例 2 Example 2
待处理的晶片先用温度为 60°C的 SC1清洗液清洗, 然后用 70°C的 去离子水清洗, 烘干。 The wafer to be processed was first cleaned with a SC1 cleaning solution at a temperature of 60 ° C, then washed with 70 ° C of deionized water and dried.
装满浓度为 98%的硫酸在石英材质的清洗槽中并加热到 130度, 并在此温度下缓慢的加入过硫酸铵粉末, 重量比率 10%, 搅拌溶解。 然后, 浸入晶片到清洗槽中 8分钟。 Fill the 98% sulfuric acid in a quartz bath and heat it to 130 °C. At this temperature, slowly add ammonium persulfate powder at a weight ratio of 10% and stir to dissolve. Then, immerse the wafer into the cleaning bath for 8 minutes.
将晶片取出。 再用 60°C的 1号标准清洗液清洗, 然后用 70°C的去 离子水清洗。 然后用 IPA vapor异丙醇蒸汽烘干。 处理后的晶片清洁度 均达到 SEMI (行业标准) 清洁规格。 The wafer is taken out. It was then washed with a standard cleaning solution No. 1 at 60 ° C and then with 70 ° C of deionized water. It was then dried using IPA vapor isopropanol steam. The wafer cleanliness after processing has reached SEMI (Industry Standard) cleaning specifications.
实施例 3 Example 3
待处理的晶片先用温度为 62°C的 SC1清洗液清洗, 然后用 72°C的 去离子水清洗, 烘干。 The wafer to be processed was first washed with a SC1 cleaning solution at a temperature of 62 ° C, then washed with deionized water at 72 ° C and dried.
装满浓度为 98%的硫酸在石英材质的清洗槽中并加热到 110度, 并在此温度下缓慢的加入过硫酸铵粉末, 重量比率 5%, 搅拌溶解。 然后, 浸入晶片到清洗槽中 20分钟。 Fill the 98% sulfuric acid in a quartz bath and heat it to 110 °C, and slowly add ammonium persulfate powder at this temperature, 5% by weight, stir and dissolve. Then, the wafer was immersed in the cleaning bath for 20 minutes.
将晶片取出。 再用 60°C的 1号标准清洗液清洗, 然后用 68°C的去 离子水清洗。 然后用 IPA vapor异丙醇蒸汽烘干。 处理后的晶片清洁度 均达到 SEMI (行业标准) 清洁规格。 The wafer is taken out. It was then washed with a No. 1 standard cleaning solution at 60 ° C and then with 68 ° C of deionized water. It was then dried using IPA vapor isopropanol steam. The wafer cleanliness after processing has reached SEMI (Industry Standard) cleaning specifications.
实施例 4 Example 4
装满浓度为 98%的硫酸在石英材质的清洗槽中加热到 150度, 并 在此温度下缓慢的加入过硫酸铵粉末,重量比率 25%,搅拌强度较大, 至过硫酸铵粉末溶解。 然后, 浸入晶片到清洗槽中 5分钟。 其他步骤 同实施例 1。 The sulfuric acid filled with 98% concentration is heated to 150 degrees in a quartz bath, and ammonium persulfate powder is slowly added at this temperature, the weight ratio is 25%, and the stirring strength is large, and the ammonium persulfate powder is dissolved. Then, immerse the wafer into the cleaning bath for 5 minutes. The other steps are the same as in the first embodiment.
处理后的晶片清洁度均达到 SEMI (行业标准) 清洁规格。
实施例 5 The processed wafers are cleaned to SEMI (Industry Standard) cleaning specifications. Example 5
同样的方法也可以清洁光掩膜,光掩膜是在光刻晶片的时候的另 一个器件。 也有可能被有机物污染, 所以有时候也需要像清洗晶片一 样清洗光掩膜。 The same method can also clean the photomask, which is another device when lithographic wafers. It is also possible to be contaminated with organic matter, so sometimes it is necessary to clean the photomask as if it were a wafer.
清洁光掩模的过程同实施例 1。 The process of cleaning the photomask is the same as in Embodiment 1.
虽然, 以上通过实施例对本发明进行了说明, 但本领域技术人员 应了解, 在不偏离本发明精神和实质的前提下, 对本发明所做的改进 和变型, 均应属于本发明的保护范围内。 工业实用性 While the invention has been described by the embodiments of the present invention, it should be understood by those skilled in the art that the modifications and variations of the present invention are within the scope of the present invention without departing from the spirit and scope of the invention. . Industrial applicability
本发明提供一种蚀刻剂, 其是由硫酸和过硫酸铵反应而成, 反应 时加入的过硫酸铵的质量浓度为 1-25%。 硫酸为 98%质量浓度的硫 酸。本发明还提出制备该蚀刻剂的方法,其是将过硫酸铵加入 100-200 °C的硫酸中。 本发明用过硫酸铵替代氧化剂过氧化氢。 过硫酸铵是一 种粉末, 使操作更简单; 用本发明提出的蚀刻剂处理晶片或光掩模, 因为硫酸是与有机物反应的副产物, 而不是水, 所以多次清洗后蚀刻 剂也不会被稀释, 节约了生产成本。 本发明的提出的蚀刻剂清洗时产 生副产物硫酸, 由于硫酸是过硫酸铵的副产物, 加入过量的过硫酸铵 不会降低溶液的效力, 过硫酸铵在硫酸中浓度就可以从 1% 到 25% , 可以用来清洁晶片,同样还可以清洁光掩膜,具有更好的工业实用性。
The present invention provides an etchant which is obtained by reacting sulfuric acid and ammonium persulfate, and the ammonium persulfate added at the time of the reaction has a mass concentration of 1-25%. The sulfuric acid is 98% by mass of sulfuric acid. The present invention also proposes a method of preparing the etchant by adding ammonium persulfate to sulfuric acid at 100 to 200 °C. The present invention uses ammonium persulfate in place of the oxidant hydrogen peroxide. Ammonium persulfate is a powder that makes the operation simpler; the wafer or photomask is treated with the etchant proposed by the present invention, because sulfuric acid is a by-product of reaction with organic matter, not water, so the etchant is not washed after repeated cleaning. Will be diluted, saving production costs. The proposed etchant produces a by-product sulfuric acid during cleaning. Since sulfuric acid is a by-product of ammonium persulfate, the addition of excess ammonium persulfate does not reduce the effectiveness of the solution. The concentration of ammonium persulfate in sulfuric acid can range from 1% to 25% can be used to clean the wafer, as well as to clean the photomask for better industrial applicability.