WO2014084618A1 - Method for manufacturing touch panel sensor, and touch panel sensor - Google Patents

Method for manufacturing touch panel sensor, and touch panel sensor Download PDF

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Publication number
WO2014084618A1
WO2014084618A1 PCT/KR2013/010885 KR2013010885W WO2014084618A1 WO 2014084618 A1 WO2014084618 A1 WO 2014084618A1 KR 2013010885 W KR2013010885 W KR 2013010885W WO 2014084618 A1 WO2014084618 A1 WO 2014084618A1
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WO
WIPO (PCT)
Prior art keywords
pattern
electrode
electrode pattern
touch panel
protective coating
Prior art date
Application number
PCT/KR2013/010885
Other languages
French (fr)
Korean (ko)
Inventor
박철
Original Assignee
(주)삼원에스티
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Publication date
Priority claimed from KR1020130009492A external-priority patent/KR101562960B1/en
Application filed by (주)삼원에스티 filed Critical (주)삼원에스티
Publication of WO2014084618A1 publication Critical patent/WO2014084618A1/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • G06F3/044Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
    • G06F3/0446Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using a grid-like structure of electrodes in at least two directions, e.g. using row and column electrodes
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • G06F3/0416Control or interface arrangements specially adapted for digitisers
    • G06F3/04164Connections between sensors and controllers, e.g. routing lines between electrodes and connection pads
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • G06F3/044Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
    • G06F3/0445Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using two or more layers of sensing electrodes, e.g. using two layers of electrodes separated by a dielectric layer
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2203/00Indexing scheme relating to G06F3/00 - G06F3/048
    • G06F2203/041Indexing scheme relating to G06F3/041 - G06F3/045
    • G06F2203/04103Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices

Definitions

  • the present invention relates to a method for manufacturing a touch panel sensor and a touch panel sensor, and more particularly, to a touch panel sensor capable of sensing a contact position of an object approaching a display.
  • FIG. 1 is a perspective view illustrating a conventional capacitive touch panel sensor.
  • the lower insulating sheet 10 and the upper insulating sheet 20 are bonded to each other by a predetermined interval.
  • the lower ITO electrode 30 and the upper ITO electrode 40 are vertically arranged on the opposite surfaces of the lower insulating sheet 10 and the upper insulating sheet 20, and specifically, the lower ITO electrode 30 is The upper surface of the lower insulating sheet 10 is oriented from left to right, and the upper ITO electrode 40 is oriented from the upper side to the lower side on the bottom surface of the upper insulating sheet 20.
  • a predetermined capacitance that is, a capacitance value corresponding to the area of each intersection point, exists at each intersection point of the lower ITO electrode 10 and the upper ITO electrode 20 arranged to cross each other. If a part is close, the area of the body part is added to the area of the upper ITO electrode 20 disposed on the upper part, thereby changing the capacitance value.
  • a connecting line 48 made of metal is formed from the end of the upper ITO electrode 40 from the upper insulating sheet 20. It extends to the bottom of the), the lower ITO electrode 20 is also connected to the circuit board 50 by a separate connection line.
  • the connecting line 48 which is generally provided as a metal, is shiny with metallic luster and does not pass through the light, so that the connecting line 48 may be visually confirmed on the upper portion of the transparent upper insulating sheet 20. Therefore, in the related art, a separate non-translucent film for window decoration 65 is formed on the bottom of the reinforcing substrate 60 such as glass or translucent reinforced plastic so that the connecting line 48 and the circuit board 50 are not visually checked.
  • the reinforcing substrate 60 is disposed on the upper insulating sheet 20.
  • the window decoration 45 may be directly formed on the bottom surface of the upper insulating sheet 20, and the upper ITO electrode 40 may be formed.
  • the present invention provides a method for manufacturing a touch panel sensor and a touch panel sensor capable of minimizing the possibility of breakage of the electrode provided on the bottom surface of the upper insulating sheet even by the refraction or external impact of the upper insulating sheet generated by the user's contact. .
  • the present invention provides a method for manufacturing a touch panel sensor and a touch panel sensor capable of shortening the process time for manufacturing the touch panel sensor.
  • the present invention provides a method for manufacturing a touch panel sensor and a touch panel sensor which can prevent the thin electrode pattern from being easily damaged from external physical / chemical effects.
  • a method of manufacturing a touch panel sensor disposed on an upper part of a display to detect a contact position of an object includes printing an electrode pattern on an insulating film using a metal fiber solution, and an electrode.
  • the method may include forming a protective coating pattern partially covering the electrode pattern and the insulating film to expose a portion of the end portion of the pattern.
  • the electrode pattern of the present invention is formed directly on the flat insulating film without refraction, so that there is almost no breakage during use.
  • the protective coating pattern may be formed to be thicker than the thickness of the electrode pattern to about 0.5 ⁇ m or more so that the electrode pattern of about 0.1 to 0.2 ⁇ m is not exposed to the surface of the protective coating pattern, so that the electrode pattern is completely formed by the protective coating pattern Is covered.
  • the electrode pattern is protected by the protective coating pattern, it is possible to form a very thin thickness. Thus, it is possible to provide an electrode pattern having transparency even when using metal.
  • a metal fiber solution containing metal nanofibers, synthetic resins, and volatile solvents may be provided on an insulating film by printing using gravure, reverse gravure, offset, silkscreen, or hydrophilic / hydrophobic printing. Then, the volatile solvent may be removed by a curing process to form an electrode pattern. When the volatile solvent is removed, only the metal nanofibers on the resin and the fiber remain to form the electrode pattern, and the metal nanofibers included in the electrode pattern may remain seated on the insulating substrate by the resin.
  • the seating state of the metal nanofiber may be stable, but a problem may occur in that the conductivity of the electrode pattern is lowered. Therefore, it is desirable to provide a minimum amount of resin, but this cannot be reduced indefinitely in order to maintain a stable seating state of the metal nanofibers.
  • the amount of resin is minimized, but the metal nanofibers unstablely mounted on the insulating film are compressed using a protective coating pattern.
  • the electrode pattern stably squeezed onto the insulating film by the protective coating pattern minimizes the electrical short circuit caused by external physical impact during the use of the touch panel sensor, and also escapes from the chemical effects of oxidation by exposure to oxygen. Can be.
  • the end of the electrode pattern exposed to the outside of the protective coating pattern can be protected by covering with a conductive electrode coating pattern.
  • the electrode coating pattern may press the end of the electrode pattern exposed to the outside of the protective coating pattern to stabilize the seating state on the insulating film, prevent oxidation, and prevent scratching or damage during the process.
  • the electrode coating pattern may be formed to cover only a portion exposed to the outside of the protective coating pattern, in some cases, the electrode coating pattern is the end of the electrode pattern exposed to the outside of the protective coating pattern and the protective coating pattern adjacent to the end The electrode pattern may be extended to further cover a portion of the electrode pattern.
  • the electrode coating pattern covers only the electrode pattern portion exposed to the outside of the protective coating pattern
  • the electrode pattern may be exposed at the boundary between the electrode coating pattern and the protective coating pattern, and cracking or oxidation of the exposed portion during use occurs.
  • the above problem may be solved by forming the electrode coating pattern to cover a part of the electrode pattern inside the protective coating pattern adjacent to the end together with the end of the electrode pattern exposed to the outside of the protective coating pattern.
  • the electrode coating pattern may be a transparent material such as a transparent conductive ceramic, and the electrode coating pattern may be provided as an opaque material that is later covered by window decoration.
  • a welding process of compressing the electrode pattern after removing the volatile solvent to form the electrode pattern may be added.
  • the welding process may be performed after the protective coating pattern and the electrode coating pattern are formed. It is possible.
  • the protective coating pattern and the electrode coating pattern may be freely determined in accordance with the intention of the designer.
  • the protective coating pattern covers the entire electrode pattern on the insulating film but includes a through area exposing a part of the end portion of the electrode pattern
  • the electrode coating pattern is first formed corresponding to the end of the electrode pattern, and then the electrode coating pattern is formed on the electrode coating pattern. It is desirable to provide a protective coating pattern such that the through area is located at a corresponding position.
  • the wire member formed on the insulating film to connect the electrode pattern and the external device can be electrically connected to the electrode pattern and the external device via the electrode coating pattern, the electrode coating pattern to cover only the ends of the electrode pattern, respectively It can be provided patterned from the beginning in the same way as silkscreen printing.
  • the wire member formed on the insulating film for connecting the electrode pattern and the external device may be provided by forming a wire coating layer on the insulating film on which the protective coating pattern is formed, patterning the wire coating layer.
  • the wire coating layer is provided in a opaque metal layer state, it may be difficult to accurately pattern the wire coating layer to be connected to the end of the electrode pattern. Accordingly, the through-coating hole for confirming the position of the end portion of the electrode pattern covered by the wire coating layer may be formed.
  • an electrode pattern and a protective coating pattern may be separately formed each time on an insulating film having a size used for one touch panel sensor.
  • the process time for manufacturing the touch panel sensor can be shortened. have.
  • the insulating disc is drawn out of the first winding roller, and the protective pattern is formed on the insulating film on which the electrode pattern printing unit for printing the metal fiber solution, the heat treatment unit for heat treatment of the metal fiber solution, and the electrode pattern is formed. It can pass through the protective coating printing portion in order, and then can be wound again on the second winding roller.
  • the insulating disc wound on the second winding roller may be cut and used corresponding to the insulating film at the time of use.
  • the above-described process may further provide another electrode pattern and the protective coating pattern corresponding to the electrode pattern and the protective coating pattern on the other surface of the insulating film, the electrode pattern and the protective coating pattern is already formed on one surface, this process As described above, it may be made through the process of withdrawing from the second winding roller.
  • the process of forming the electrode pattern and the protective coating pattern on one surface it is also possible to form the electrode pattern and the protective coating pattern corresponding to the other surface.
  • the method of manufacturing the touch panel sensor and the touch panel sensor of the present invention can be prevented from being damaged during use because the electrode pattern is directly formed on the flat insulating film without refraction.
  • the electrode pattern is protected by the protective coating pattern in the method of manufacturing the touch panel sensor and the touch panel sensor of the present invention, it is possible to form a very thin thickness. Thus, it is possible to provide an electrode pattern having transparency even when using metal.
  • the seating state of the metal nanofiber may be stable, but the conductivity of the electrode pattern may be lowered.
  • the protective coating pattern by providing a protective coating pattern on the electrode pattern, it is possible to stably maintain the seating state of the metal nanofibers deposited on the insulating film while minimizing the amount of resin, it is pressed by the protective coating pattern conductive Improvements can also be expected.
  • the electrode pattern in the crimped state may not only minimize electric short circuits due to external physical shocks during use of the touch panel sensor but also escape from chemical effects of exposure to oxygen.
  • the end of the electrode pattern exposed to the outside of the protective coating pattern may also be covered and protected by the conductive electrode coating pattern.
  • the electrode coating pattern may press the end of the electrode pattern exposed to the outside of the protective coating pattern to stabilize the seating state on the insulating film, prevent oxidation, and prevent scratching or damage during the process.
  • a wire coating layer is formed on an insulating film on which a protective coating pattern is formed, and the wire coating layer is patterned to provide a wire member, thereby designing the wire member as the manufacturer desires. can do.
  • the through-coating hole for confirming the position of the end of the electrode pattern covered by the wire coating layer is formed on the wire coating layer provided in the opaque metal layer state.
  • the electrode pattern and the protective coating pattern may be individually formed on the insulating film of the size used for one touch panel sensor each time, at least one insulating film in the manufacturing method and the touch panel sensor of the touch panel sensor of the present invention.
  • the process time for manufacturing the touch panel sensor can be shortened.
  • the electrode patterns on both sides of one insulating film are not provided to each of the two films each having lower and upper ITO electrodes to interact with each other as in the prior art.
  • FIG. 1 is a perspective view illustrating a conventional touch panel sensor.
  • FIG. 2 is an exploded perspective view of a touch panel sensor according to an exemplary embodiment of the present invention.
  • FIG. 3 is a front view of the insulating film shown in FIG. 2.
  • 4 (a) and 4 (b) are front and rear views of the insulating film shown in FIG. 2, respectively.
  • FIG. 5 is a view for explaining a process of forming an electrode pattern and a protective coating pattern on an insulating disc for an insulating film used in the touch panel sensor of FIG. 2.
  • FIG. 6 is a front view of the insulating disc through the process shown in FIG. 5.
  • FIG. 7 is a view for explaining a process of forming another electrode pattern and a protective coating pattern on the other surface of the insulating disk shown in FIG.
  • FIG. 8 is a front view of an insulating film that may be used in the touch panel sensor according to another embodiment of the present invention.
  • FIG. 9 is a state diagram of an insulating disc for the insulating film of FIG. 8.
  • FIG. 10 is a partial front view and a partial cross-sectional view of an insulating film in which electrode patterns, electrode coating patterns, and protective coating patterns that can be used in the touch panel sensor according to another embodiment of the present invention are sequentially stacked.
  • FIG. 11 is a partial front view and a partial cross-sectional view of an insulating film in which electrode patterns, electrode coating patterns, and protective coating patterns that may be used in a touch panel sensor according to another embodiment of the present invention are sequentially stacked.
  • the present invention relates to a method of manufacturing a touch panel sensor for sensing a contact position of an object and a touch panel sensor provided through the manufacturing method, which will be described below with reference to FIGS. 2 to 8.
  • the manufacturing method of the touch panel sensor according to the present invention will be described in detail.
  • FIG. 2 is an exploded perspective view of a touch panel sensor according to an embodiment of the present invention
  • FIG. 3 is a front view of the insulating film shown in FIG. 2
  • FIGS. 4A and 4B are respectively shown in FIG. 2.
  • 5 is a front view and a rear view of the insulating film
  • FIG. 5 is a view for explaining a process of forming an electrode pattern and a protective coating pattern on an insulating disc for the insulating film used in the touch panel sensor of FIG. 5 is a front view of the insulating disc that has undergone the process shown in FIG. 5
  • FIG. 7 is a view for explaining a process of forming another electrode pattern and a protective coating pattern on the other surface of the insulating disc shown in FIG. 6.
  • the touch panel sensor includes an upper substrate 110, an optical adhesive layer 120, an insulating film 200, and a circuit board 130 as shown in FIG. 2.
  • a rigid glass substrate having high strength and not easily refracted or a polycarbonate (not necessarily glass material) that transmits light and has high strength and is not easily refracted may be used.
  • reinforced plastics such as polycarbonate can be used.
  • the bottom surface of the upper substrate 110 is provided with a frame-shaped window decoration 112, the window decoration 112 is a non-transparent component of the insulating film 200 disposed below, for example, insulation It may be provided as a use for covering the wire member and the circuit board disposed on the edge of the film 200.
  • the material is polyethylene or polypropylene. It can be formed using a material such as plastic and glass, such as acrylic (acryloyl), polyethylene terephthalate (PET).
  • the optical adhesive layer 120 may be used for bonding the above-mentioned upper substrate 110 and the insulating film 200, the light is well transmitted optically excellent optical adhesive film or OCA (Optically Clear Adhesive) Films can be used.
  • OCA Optically Clear Adhesive
  • the circuit board 130 may be provided with terminals electrically connected to the first and second wire members 270 and 275 formed on both surfaces of the insulating film 200, respectively. Therefore, when an object approaches the surface of the upper substrate 110, the change in capacitance value caused by the interaction between the first and second electrode patterns 220 and 225 is along the first and second wire members 270 and 275.
  • the touch position may be transmitted to an external device, and the control unit corresponding to the external device may calculate the touch position by using the change in the value.
  • the schematic configuration and components of the touch panel sensor according to the present invention have been described.
  • the first and second electrode patterns for generating an electrical signal by approaching the touch panel sensor are formed on both surfaces.
  • the insulating film will be described.
  • Figure 3 is a view showing the front and back of the insulating film
  • Figure 4 is a view showing the front and back of the insulating film, respectively.
  • the first electrode pattern 220 provided on the upper surface (front surface) of the insulating film 200 is directly formed on the flat insulating film 200 without refraction, and thus there is almost no breakage during use.
  • the second electrode pattern 225 provided on the bottom (back) of the insulating film 200 is also formed on the flat insulating film 200 without refraction.
  • first and second electrode patterns 220 and 225 are not exposed to the outside by the first and second protective coating patterns 230 and 235, which may be each made of a synthetic resin material, oxidation is prevented.
  • first and second electrode patterns 220 and 225 are protected by the first and second protective coating patterns 230 and 235, it is possible to form a very thin thickness of 1 ⁇ m or less. Although metal is used, it is possible to provide an electrode pattern having transparency.
  • the first silver fiber solution 210 including silver nanofibers, synthetic resins, and volatile solvents is printed on the insulating film 200, and then volatile solvents are subjected to a heat treatment process.
  • the first electrode pattern 220 may be formed by removing the first electrode pattern 220. When the volatile solvent is removed, only silver nanofibers on the synthetic resin and the fiber remain to form the first electrode pattern 220.
  • the silver nanofibers included in the first electrode pattern 220 are formed on the insulating film 200 by resin. It can stay seated on.
  • silver nanowires are described as metal nanofibers as the material of the electrode pattern in this embodiment, but other metal fiber fibers or wires may be used.
  • the first and second electrode patterns 220 and 225 are provided to include connecting portions connecting and connecting a series of square to diamond shapes in series.
  • the lower part may be provided in a group shape in which two or more are electrically connected, and the present invention is not limited by the shape of the electrode pattern.
  • first electrode pattern 220 and the first protective coating pattern 230 will be described, and the first electrode pattern 220 and the second protective coating pattern 235 will not be mentioned. Reference may be made to the description of the first electrode pattern 220 and the first protective coating pattern 230.
  • the seating state of the silver nanofiber may be stable, but a problem may occur in that the conductivity of the first electrode pattern 220 is lowered. Therefore, it is desirable to provide a minimum amount of resin, but this too can not be reduced indefinitely in order to maintain a stable seating state of silver nanofibers.
  • the amount of resin is minimized, but the silver nanofibers unstablely mounted on the insulating film 200 are compressed using the first protective coating pattern 230.
  • the first electrode pattern 220 that is stably pressed onto the insulating film 200 by the first protective coating pattern 230, as well as the electrical short circuit is minimized by the external physical impact during the use of the touch panel sensor later. They can also escape chemical effects of oxidation by exposure to oxygen.
  • an end portion of the first electrode pattern 220 exposed to the outside of the first protective coating pattern 230 may be electrically connected to the terminal of the circuit board 130 through the first wire member 270.
  • an end of the first electrode pattern exposed to the outside of the first protective coating pattern may be covered and protected by a separate conductive first electrode coating pattern, wherein the first electrode pattern and the outside
  • the first wire member formed on the insulating film to connect the device may electrically connect the first electrode pattern and the external device through the first electrode coating pattern.
  • the touch panel sensor according to the present embodiment in particular, the insulating film formed on both sides of the first and second electrode patterns for generating an electrical signal by the approach of the object has been described, below with reference to Figures 5 to 7 The process of providing an electrode pattern and a protective coating pattern on it is demonstrated.
  • the electrode pattern and the protective coating pattern may be separately formed on an insulating film having a size used for one touch panel sensor each time.
  • at least one insulating film 205 corresponding to the at least one insulating film 200 is wound around the first winding roller 102 and provided to produce a plurality of insulating films 200 collectively.
  • the process time for manufacturing the touch panel sensor can be shortened.
  • the insulating disc 205 may be provided in a size corresponding to at least one or more of the upper substrate 110 or the insulating film 200, and in this embodiment, the process of forming the insulating film 200 of 1 * x at a time. According to the manufacturer's intention, the design can be changed to x * y such as 5 * 5, 6 * 6, 3 * 4, etc.
  • the insulating film 200 manufactured to have a size corresponding to the plurality of upper substrates 110 may have a size corresponding to one upper substrate 110 before the optical bonding layer 120 is bonded to the upper substrate 110. 6 may be cut and used along a cutting line indicated by a dotted line.
  • the insulating disk 205 is drawn out from the first winding roller 102, the electrode pattern printing unit 101 for printing the first silver fiber solution 210, Protective coating printing for forming the first protective coating pattern 230 on the insulating film 200 on which the heat treatment unit 103 and the first electrode pattern 220 are formed to heat-treat the first silver fiber solution 210.
  • the part 105 may be passed sequentially, and then may be wound up again by the second winding roller 104.
  • the first protective coating pattern 230 may be provided as a synthetic resin to which a US curing agent or an ultraviolet curing agent is added, and may be cured through the protective coating printing unit 105 and the curing unit 107.
  • the insulating original plate 205 wound on the second winding roller 104 may be cut out and used to correspond to the insulating film 200 while being drawn out in use.
  • the pattern 235 may be further provided.
  • Protective coating unit 105 for providing a second protective coating pattern 235 on the heat treatment unit 103 for heat-treating the fiber solution 215, and the insulating film 200 on which the second electrode pattern 225 is formed. ) May be sequentially passed through, and then may be wound up again by the third winding roller 106.
  • the other electrode pattern and the protective coating pattern are formed on the other surface of the insulating plate by using the insulating disc having the electrode pattern and the protective coating pattern formed on one surface thereof, but each pattern is formed on one surface and the other surface of the insulating plate. It is also possible to form them together.
  • FIG. 8 is a front view of an insulating film that may be used in a touch panel sensor according to another embodiment of the present invention
  • FIG. 9 is a state diagram in which a wire coating layer for a wire member is provided on an insulating disc.
  • an electrode pattern, a protective coating pattern, and an electrode coating pattern stacked on one surface of the insulating film will be described, and descriptions of other electrode patterns, protective coating patterns, and wire coating layers formed on the other surface will be described. Can be omitted.
  • other components protection coating pattern, electrode pattern, and wire member
  • other components other than the wire coating layer, the electrode coating pattern, and the positioning through hole, which are different from the previous embodiment, are substantially the same as the previous embodiment.
  • the same reference numerals as in the first protective coating pattern, the first electrode pattern, and the first wire member are used.
  • the electrode coating pattern 240 corresponds to an end portion of the electrode pattern 220 exposed outside the protective coating pattern 230, such as gravure printing, offset printing, or silkscreen printing. It can be provided through the method of, which is advantageous to form an electrode coating pattern in a method capable of printing with a thin thickness of less than 10 ⁇ m.
  • the insulating film 200 illustrated in FIG. 8 may be provided by cutting the insulating disc 205 illustrated in FIG. 9 as described above.
  • a wire member may be formed on the insulating film 200 to connect the electrode pattern 220 and the external device.
  • the wire member may include a protective coating pattern 230.
  • the wire coating layer 250 covering the entire surface of the insulating disc 205 may be first provided on the formed insulating disc 205 and then patterned.
  • the present embodiment provides a wire coating layer 250 for the wire member after providing the electrode coating pattern 250, but in some cases forming the electrode coating pattern and the wire member together in the process of patterning the wire coating layer It is also possible.
  • the wire coating layer 250 since the wire coating layer 250 is provided in a layer state of an opaque metal material, it may be difficult to process the pattern so that the wire coating layer 250 is correctly connected to the end of the electrode pattern 220. Accordingly, the wire coating layer 250 may be provided with a positioning through hole 260 for checking the end position of the electrode pattern 220 covered by the wire coating layer 250 in various places.
  • the electrode coating pattern 240 is opaque, the electrode coating pattern 240 is disposed outside the touch area in which the electrode pattern is disposed, and is later covered by the window decoration 112 formed on the bottom surface of the upper substrate 110 after being bonded to the upper substrate. It is not visible.
  • an electrode pattern, a protective coating pattern, and an electrode coating pattern are first provided on an insulating disc, and the wire coating layer may be wound on a roller without being patterned and supplied to a manufacturer of a touch panel sensor, and the manufacturer may supply the wire.
  • the wire member can be manufactured according to a desired design through patterning using an insulating disc having a coating layer formed thereon.
  • FIG. 10 is a partial front view and a partial cross-sectional view of an insulating film in which electrode patterns, electrode coating patterns, and protective coating patterns that can be used in the touch panel sensor according to another embodiment of the present invention are sequentially stacked.
  • the description of the electrode pattern, the electrode coating pattern, and the protective coating pattern stacked on the insulating film in the present embodiment can refer to the previous embodiment, in the present embodiment will be described focusing on the parts that are different from the previous embodiment
  • the reference numerals of the electrode pattern, the electrode coating pattern, and the protective coating pattern use the same reference numerals as in the previous embodiment.
  • an electrode pattern 220 is formed on the insulating film 200, and an electrode coating pattern 240 covering a portion of an end portion of the electrode pattern 220 is formed.
  • a protective coating pattern 230 covering the entirety of the electrode coating pattern 240 and the electrode pattern 220 is formed.
  • the electrode coating pattern may be formed to cover only a portion exposed to the outside of the protective coating pattern.
  • the electrode coating pattern 240 may be outside the protective coating pattern 230.
  • An end portion of the electrode pattern 220 exposed to each other and a portion of the electrode pattern 220 inside the protective coating pattern 230 adjacent to the end are formed to extend further.
  • the electrode coating pattern when the electrode coating pattern covers only the electrode pattern portion exposed to the outside of the protective coating pattern, the electrode pattern may be exposed at the boundary between the electrode coating pattern and the protective coating pattern, and exposed during use. Cracking or oxidation of the part may occur.
  • FIG. 11 is a partial front view and a partial cross-sectional view of an insulating film in which electrode patterns, electrode coating patterns, and protective coating patterns that may be used in a touch panel sensor according to another embodiment of the present invention are sequentially stacked.
  • the description of the electrode pattern, the electrode coating pattern, and the protective coating pattern stacked on the insulating film in the present embodiment can refer to the previous embodiment, in the present embodiment will be described focusing on the parts that are different from the previous embodiment
  • the reference numerals of the electrode pattern, the electrode coating pattern, and the protective coating pattern use the same reference numerals as in the previous embodiment.
  • an electrode pattern 220 is formed on the insulating film 200, and an electrode coating pattern 240 covers a portion of an end portion of the electrode pattern 220.
  • a protective coating pattern 230 covering the entirety of the electrode coating pattern 240 and the electrode pattern 220 is formed.
  • the protective coating pattern 230 covers the entire electrode pattern 220 on the insulating film 200 and includes a through area 231 exposing a part of the end of the electrode pattern 220. Therefore, the protective coating pattern 230 is exposed to the through area 231, and the exposed protective coating pattern 230 may be electrically connected to an external device through a wire member.
  • the electrode coating pattern is first formed to correspond to the end of the electrode pattern, and the protective coating pattern is provided so that the through area is positioned at the position corresponding to the electrode coating pattern. It is also possible to form the coating pattern and to provide the electrode coating pattern in the through area formed in the protective coating pattern.
  • the touch panel sensor according to the present invention can be widely applied to a display for the purpose of detecting a contact position of an object.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Position Input By Displaying (AREA)

Abstract

A method for manufacturing a touch panel sensor that is arranged above a display so as to detect a contact position of a target object may include the steps of: printing an electrode pattern on an insulation film using a metal fiber solution; and forming a protective coating pattern that partially covers the electrode pattern and insulation film so as to expose one part of the end portion of the electrode pattern.

Description

터치패널센서의 제조방법 및 터치패널센서Manufacturing Method of Touch Panel Sensor and Touch Panel Sensor
본 발명은 터치패널센서의 제조방법 및 터치패널센서에 관한 것으로서, 보다 자세하게는, 디스플레이 상에 접근하는 대상체의 접촉 위치를 감지할 수 있는 터치패널센서에 관한 것이다.The present invention relates to a method for manufacturing a touch panel sensor and a touch panel sensor, and more particularly, to a touch panel sensor capable of sensing a contact position of an object approaching a display.
도 1은 종래의 정전용량 방식의 터치패널센서를 설명하기 위한 사시도이다. 1 is a perspective view illustrating a conventional capacitive touch panel sensor.
도 1을 참조하면, 종래의 터치패널센서는 하부 절연시트(10) 및 상부 절연시트(20)가 소정 간격 이격되어 접합된다. 하부 절연시트(10) 및 상부 절연시트(20)의 마주보는 면에는 각각 하부 ITO전극(30)과 상부 ITO전극(40)이 상호 수직하게 배열되어 있으며, 구체적으로, 하부 ITO전극(30)은 하부 절연시트(10)의 상면에 좌측에서 우측으로 배향되어 있으며, 상부 ITO전극(40)은 상부 절연시트(20)의 저면에 상측에서 하측으로 배향되어 있다.Referring to FIG. 1, in the conventional touch panel sensor, the lower insulating sheet 10 and the upper insulating sheet 20 are bonded to each other by a predetermined interval. The lower ITO electrode 30 and the upper ITO electrode 40 are vertically arranged on the opposite surfaces of the lower insulating sheet 10 and the upper insulating sheet 20, and specifically, the lower ITO electrode 30 is The upper surface of the lower insulating sheet 10 is oriented from left to right, and the upper ITO electrode 40 is oriented from the upper side to the lower side on the bottom surface of the upper insulating sheet 20.
상술한 터치패널센서는 상호 교차하도록 배치되는 하부 ITO전극(10) 및 상부 ITO전극(20)의 각 교차지점마다 각 교차지점의 면적에 대응하는 소정의 정전 용량 즉, 커패시턴스 값이 존재하는데, 신체 일부가 근접하면 상부에 배치된 상부 ITO전극(20)의 면적에 신체 일부의 면적이 더해져 커패시턴스 값이 변경될 수 있다. In the above-described touch panel sensor, a predetermined capacitance, that is, a capacitance value corresponding to the area of each intersection point, exists at each intersection point of the lower ITO electrode 10 and the upper ITO electrode 20 arranged to cross each other. If a part is close, the area of the body part is added to the area of the upper ITO electrode 20 disposed on the upper part, thereby changing the capacitance value.
또한, 상부 ITO전극(40)과 외부의 회로기판(50)의 전극(52)을 전기적으로 연결하기 위하여, 금속 재질의 연결선(48)이 상부 ITO전극(40)의 단부로부터 상부 절연시트(20)의 하부까지 연장되어 있으며, 하부 ITO전극(20) 또한 별도의 연결선에 의해서 회로기판(50)과 연결된다.In addition, in order to electrically connect the upper ITO electrode 40 and the electrode 52 of the external circuit board 50, a connecting line 48 made of metal is formed from the end of the upper ITO electrode 40 from the upper insulating sheet 20. It extends to the bottom of the), the lower ITO electrode 20 is also connected to the circuit board 50 by a separate connection line.
이때, 일반적으로 금속으로 제공되는 연결선(48)은 금속 광택으로 반짝이며 빛이 통과하지 않아 투명한 상부 절연시트(20)의 상부에서 육안으로 확인될 수 있다. 이에, 종래에는 연결선(48) 및 회로기판(50)이 육안으로 확인되지 않도록 윈도우 데코레이션(65)을 위한 별도의 비투광성 필름을 별도의 유리나 투광성 강화플라스틱과 같은 강화기판(60) 저면에 형성하고, 강화기판(60)을 상부 절연시트(20) 상부에 배치한다.In this case, the connecting line 48, which is generally provided as a metal, is shiny with metallic luster and does not pass through the light, so that the connecting line 48 may be visually confirmed on the upper portion of the transparent upper insulating sheet 20. Therefore, in the related art, a separate non-translucent film for window decoration 65 is formed on the bottom of the reinforcing substrate 60 such as glass or translucent reinforced plastic so that the connecting line 48 and the circuit board 50 are not visually checked. The reinforcing substrate 60 is disposed on the upper insulating sheet 20.
다만, 별도의 강화기판(60)을 상부 절연시트(20) 상부에 더 제공하는 것은, 터치패널센서의 두께 증가를 초래하는 관계로, 최근에는 공개번호 10-2011-0137231에 개시되는 터치패널센서와 같이, 상기 공개특허의 도 5를 참고하면, 상부 절연시트(20)의 저면에 윈도우 데코레이션(45)을 직접 형성하고, 상부 ITO전극(40)를 형성시킬 수도 있다. However, providing a separate reinforcement substrate 60 further on the upper insulating sheet 20 results in an increase in the thickness of the touch panel sensor, and thus, a touch panel sensor disclosed recently in Publication No. 10-2011-0137231. As described above, referring to FIG. 5, the window decoration 45 may be directly formed on the bottom surface of the upper insulating sheet 20, and the upper ITO electrode 40 may be formed.
다만, 이러한 구조는 상부 ITO전극(40)이 경계선 부분(A)에서 굴절이 일어나 터치패널센서에 신체 일부가 접촉되는 경우에 미세하게 위아래로 굴절하는 상부 절연시트(20)의 굽힘 변형 시에, 쉽게 상부 ITO전극(40)의 파손을 초래할 수 있다. 따라서, 이러한 터치패널센서의 공정은 사실상 제품을 만들기에 적절하지 못하다.However, such a structure is that when the upper ITO electrode 40 is bent at the boundary portion A, when the body part is in contact with the touch panel sensor, the upper ITO electrode 40 bends and deflects the upper insulating sheet 20 minutely up and down. It can easily cause breakage of the upper ITO electrode 40. Therefore, such a touch panel sensor process is not practically suitable for making a product.
본 발명은 사용자의 접촉에 의해서 발생하는 상부 절연시트의 굴절이나 외부 충격에 의해서도 상부 절연시트에 저면에 제공되는 전극의 파손 가능성을 최소화할 수 있는 터치패널센서의 제조방법 및 터치패널센서를 제공한다. The present invention provides a method for manufacturing a touch panel sensor and a touch panel sensor capable of minimizing the possibility of breakage of the electrode provided on the bottom surface of the upper insulating sheet even by the refraction or external impact of the upper insulating sheet generated by the user's contact. .
본 발명은 터치패널센서를 제조하기 위한 공정 시간을 단축할 수 있는 터치패널센서의 제조방법 및 터치패널센서를 제공한다.The present invention provides a method for manufacturing a touch panel sensor and a touch panel sensor capable of shortening the process time for manufacturing the touch panel sensor.
터치패널센서에 적용될 수 있는 전극패턴으로 금속 나노 화이버를 이용하는 경우 투광성을 갖도록 매우 얇게 제공되어야 한다. 본 발명은 이러한 얇은 두께의 전극패턴이 외부의 물리적/ 화학적인 영향으로부터 쉽게 훼손되는 것을 방지할 수 있는 터치패널센서의 제조방법 및 터치패널센서를 제공한다.When using a metal nanofiber as an electrode pattern that can be applied to the touch panel sensor, it must be provided very thin to have light transmittance. The present invention provides a method for manufacturing a touch panel sensor and a touch panel sensor which can prevent the thin electrode pattern from being easily damaged from external physical / chemical effects.
또한, 터치패널센서의 구성요소 간의 접합 시 발생하는 위치 오류에 의한 불량률을 낮출 수 있으며, 터치패널센서의 구성요소 간의 접합 시 점착층을 사용하여 발생하는 기포에 의한 터치패널센서의 불량률을 최소화할 수 있는 터치패널센서의 제조방법 및 터치패널센서를 제공한다.In addition, it is possible to lower the defective rate due to position error generated when the components of the touch panel sensor are bonded, and to minimize the defective rate of the touch panel sensor due to bubbles generated by using an adhesive layer when bonding the components of the touch panel sensor. It provides a method for manufacturing a touch panel sensor and a touch panel sensor.
본 발명의 예시적인 일 실시예에 따르면, 디스플레이 상부에 배치되어 대상체의 접촉위치를 감지하는 터치패널센서의 제조방법은, 금속섬유용액을 이용하여 절연필름 상에 전극패턴을 인쇄하는 단계, 및 전극패턴의 단부 일부를 노출시키게 전극패턴 및 절연필름을 부분적으로 커버하는 보호코팅패턴을 형성하는 단계를 포함할 수 있다. According to an exemplary embodiment of the present invention, a method of manufacturing a touch panel sensor disposed on an upper part of a display to detect a contact position of an object includes printing an electrode pattern on an insulating film using a metal fiber solution, and an electrode. The method may include forming a protective coating pattern partially covering the electrode pattern and the insulating film to expose a portion of the end portion of the pattern.
먼저, 본 발명의 전극패턴은 평탄한 절연필름 상에 굴절 없이 직접 형성되어 사용 중 파손이 거의 없다. First, the electrode pattern of the present invention is formed directly on the flat insulating film without refraction, so that there is almost no breakage during use.
또한, 전극패턴이 투명한 보호코팅패턴에 의해서 외부로 노출되지 않기 때문에 산화가 방지된다. 특히, 보호코팅패턴은 대략 0.1 내지 0.2㎛ 정도의 전극패턴이 보호코팅패턴 표면으로 노출되지 않게 대략 0.5㎛ 이상으로 전극패턴의 두께보다 두껍게 형성될 수 있으며, 이에 전극패턴이 보호코팅패턴에 의해서 완전하게 커버된다. In addition, since the electrode pattern is not exposed to the outside by the transparent protective coating pattern, oxidation is prevented. In particular, the protective coating pattern may be formed to be thicker than the thickness of the electrode pattern to about 0.5 ㎛ or more so that the electrode pattern of about 0.1 to 0.2 ㎛ is not exposed to the surface of the protective coating pattern, so that the electrode pattern is completely formed by the protective coating pattern Is covered.
더욱이, 본 발명에서 전극패턴은 보호코팅패턴에 의해서 보호되기 때문에 매우 얇은 두께로 형성하는 것이 가능해진다. 이에 금속을 이용하여도 투광성을 갖는 전극패턴을 제공하는 것이 가능하다. Further, in the present invention, since the electrode pattern is protected by the protective coating pattern, it is possible to form a very thin thickness. Thus, it is possible to provide an electrode pattern having transparency even when using metal.
일 예로, 금속 나노 화이버(metal nano fiber), 합성수지, 및 휘발성 용매를 포함하는 금속섬유용액을 절연필름 상에 그라비아, 역그라비아, 옵셋, 실크스크린 혹은 친수/소수성을 이용한 인쇄 등의 방법으로 인쇄 제공하고 나서, 경화처리 과정으로 휘발성 용매를 제거하여 전극패턴을 형성할 수 있다. 휘발성 용매가 제거되면 레진(resin)과 섬유 상의 금속 나노 화이버만이 남아 전극패턴을 형성하는데, 전극패턴에 포함되어 있는 금속 나노 화이버는 레진에 의해서 절연기판 상에 안착된 상태를 유지할 수 있다. For example, a metal fiber solution containing metal nanofibers, synthetic resins, and volatile solvents may be provided on an insulating film by printing using gravure, reverse gravure, offset, silkscreen, or hydrophilic / hydrophobic printing. Then, the volatile solvent may be removed by a curing process to form an electrode pattern. When the volatile solvent is removed, only the metal nanofibers on the resin and the fiber remain to form the electrode pattern, and the metal nanofibers included in the electrode pattern may remain seated on the insulating substrate by the resin.
다만, 레진(합성수지)의 양이 많아지면 금속 나노 화이버의 안착 상태가 안정적일 수는 있으나, 전극패턴의 전도성이 낮아지는 문제가 발생할 수 있다. 따라서, 레진의 양은 최소한으로 제공하는 것이 바람직하지만, 이 역시 금속 나노 화이버의 안정적인 안착 상태를 유지하기 위해서 한없이 줄일 수는 없다. However, when the amount of resin (synthetic resin) increases, the seating state of the metal nanofiber may be stable, but a problem may occur in that the conductivity of the electrode pattern is lowered. Therefore, it is desirable to provide a minimum amount of resin, but this cannot be reduced indefinitely in order to maintain a stable seating state of the metal nanofibers.
따라서, 본 발명에서는 레진의 양을 최소화하되, 불안정하게 절연필름 상에 안착된 금속 나노 화이버를 보호코팅패턴을 이용하여 압착시킨다. 이렇게 보호코팅패턴에 의해서 절연필름에 안정적으로 압착되는 전극패턴은 추후에 터치패널센서의 사용 중 외부의 물리적 충격에 의해서 전기적인 단락이 최소화됨은 물론, 산소에 노출되어 산화되는 화학적인 영향으로부터도 벗어날 수 있다. Therefore, in the present invention, the amount of resin is minimized, but the metal nanofibers unstablely mounted on the insulating film are compressed using a protective coating pattern. The electrode pattern stably squeezed onto the insulating film by the protective coating pattern minimizes the electrical short circuit caused by external physical impact during the use of the touch panel sensor, and also escapes from the chemical effects of oxidation by exposure to oxygen. Can be.
또한, 보호코팅패턴의 외측으로 노출되는 전극패턴의 단부를 도전성의 전극코팅패턴으로 커버하여 보호할 수 있다. 전극코팅패턴은 보호코팅패턴의 외측으로 노출되는 전극패턴의 단부를 눌어주어 절연필름 상에 안착상태를 안정화시키고, 산화를 방지하고, 공정 중 긁히거나 훼손되는 것을 방지할 수 있다.In addition, the end of the electrode pattern exposed to the outside of the protective coating pattern can be protected by covering with a conductive electrode coating pattern. The electrode coating pattern may press the end of the electrode pattern exposed to the outside of the protective coating pattern to stabilize the seating state on the insulating film, prevent oxidation, and prevent scratching or damage during the process.
전극코팅패턴은 보호코팅패턴의 외측으로 노출되는 부분만을 덮을 수 있게 형성될 수도 있지만, 경우에 따라서, 전극코팅패턴은 보호코팅패턴 외측으로 노출되는 전극패턴의 단부 및 상기 단부와 인접한 보호코팅패턴 내측의 전극패턴 일부를 더 커버하도록 연장 형성될 수 있다. The electrode coating pattern may be formed to cover only a portion exposed to the outside of the protective coating pattern, in some cases, the electrode coating pattern is the end of the electrode pattern exposed to the outside of the protective coating pattern and the protective coating pattern adjacent to the end The electrode pattern may be extended to further cover a portion of the electrode pattern.
전극코팅패턴이 보호코팅패턴의 외측에 노출되는 전극패턴 부분만을 덮을 경우에는 전극코팅패턴과 보호코팅패턴의 경계 부분에서 전극패턴이 노출될 수도 있고, 사용 중 노출되는 부분의 크랙이나 산화가 일어나는 문제가 발생할 수도 있으나, 전극코팅패턴을 보호코팅패턴 외측으로 노출되는 전극패턴의 단부와 함께 상기 단부와 인접한 보호코팅패턴 내측의 전극패턴 일부를 커버할 수 있도록 형성함으로써, 상기 문제를 해결할 수 있다. When the electrode coating pattern covers only the electrode pattern portion exposed to the outside of the protective coating pattern, the electrode pattern may be exposed at the boundary between the electrode coating pattern and the protective coating pattern, and cracking or oxidation of the exposed portion during use occurs. However, the above problem may be solved by forming the electrode coating pattern to cover a part of the electrode pattern inside the protective coating pattern adjacent to the end together with the end of the electrode pattern exposed to the outside of the protective coating pattern.
또한, 전극코팅패턴은 투명한 도전성 세라믹 등과 같은 투명한 재질도 가능하며, 전극코팅코팅패턴은 추후 윈도우 데코레이션에 의해서 가려지는 부분으로 불투명한 재질로 제공되어도 무방하다. In addition, the electrode coating pattern may be a transparent material such as a transparent conductive ceramic, and the electrode coating pattern may be provided as an opaque material that is later covered by window decoration.
또한, 휘발성 용매를 제거하여 전극패턴을 형성한 후에 전극패턴을 압착하는 웰딩(welding) 공정이 추가될 수 있으며, 경우에 따라서, 상기 웰딩 공정은 보호코팅패턴 및 전극코팅패턴이 형성된 후에 실시하는 것도 가능하다. In addition, a welding process of compressing the electrode pattern after removing the volatile solvent to form the electrode pattern may be added. In some cases, the welding process may be performed after the protective coating pattern and the electrode coating pattern are formed. It is possible.
참고로, 보호코팅패턴과 전극코팅패턴은 설계자의 의도에 따라서 형성순서가 자유롭게 정해질 수 있다. 다만, 보호코팅패턴이 절연필름 상에서 전극패턴 전체를 커버하되, 전극패턴의 단부 일부를 노출시키는 관통영역을 포함하는 경우에는, 전극패턴 단부에 대응하게 전극코팅패턴을 먼저 형성하고, 전극코팅패턴에 대응하는 위치에 관통영역이 위치하도록 보호코팅패턴을 제공하는 것이 바람직하다. For reference, the protective coating pattern and the electrode coating pattern may be freely determined in accordance with the intention of the designer. However, when the protective coating pattern covers the entire electrode pattern on the insulating film but includes a through area exposing a part of the end portion of the electrode pattern, the electrode coating pattern is first formed corresponding to the end of the electrode pattern, and then the electrode coating pattern is formed on the electrode coating pattern. It is desirable to provide a protective coating pattern such that the through area is located at a corresponding position.
이때, 전극패턴 및 외부장치를 연결하기 위하여 절연필름 상에 형성되는 와이어부재는 전극코팅패턴을 매개로 전극패턴 및 외부장치를 전기적으로 연결할 수 있으며, 전극코팅패턴은 전극패턴의 단부만을 각각 커버하게 실크스크린 인쇄와 같은 방법으로 처음부터 패터닝 된 상태로 제공될 수 있다. In this case, the wire member formed on the insulating film to connect the electrode pattern and the external device can be electrically connected to the electrode pattern and the external device via the electrode coating pattern, the electrode coating pattern to cover only the ends of the electrode pattern, respectively It can be provided patterned from the beginning in the same way as silkscreen printing.
또한, 전극패턴 및 외부장치를 연결하기 위하여 절연필름 상에 형성되는 와이어부재는 보호코팅패턴이 형성된 절연필름 상에 와이어코팅층을 형성하고, 와이어코팅층을 패터닝 하여 제공할 수 있다. In addition, the wire member formed on the insulating film for connecting the electrode pattern and the external device may be provided by forming a wire coating layer on the insulating film on which the protective coating pattern is formed, patterning the wire coating layer.
다만, 와이어코팅층은 불투명한 금속재질의 레이어(layer) 상태로 제공되기 때문에 전극패턴의 단부와 연결되게 정확하게 패터닝 하는 공정에 어려움이 있을 수 있다. 따라서, 와이어코팅층에는 와이어코팅층에 커버되는 전극패턴의 단부 위치를 확인하기 위한 위치확인용 관통 홀을 형성시킬 수 있다. However, since the wire coating layer is provided in a opaque metal layer state, it may be difficult to accurately pattern the wire coating layer to be connected to the end of the electrode pattern. Accordingly, the through-coating hole for confirming the position of the end portion of the electrode pattern covered by the wire coating layer may be formed.
또한, 터치패널센서 하나에 사용되는 크기의 절연필름 상에 전극패턴 및 보호코팅패턴을 매번 개별적으로 형성할 수도 있다. 다만, 본 발명에서는 적어도 한 장 이상의 절연필름에 대응하는 절연원판을 제1 권취롤러에 권취시켜 제공하면서 여러 장의 절연필름을 일괄적으로 생산함으로써, 터치패널센서를 제조하기 위한 공정 시간을 단축시킬 수 있다. In addition, an electrode pattern and a protective coating pattern may be separately formed each time on an insulating film having a size used for one touch panel sensor. However, in the present invention, by producing a plurality of insulating films in a batch while providing an insulating disc corresponding to at least one insulating film to the first winding roller, the process time for manufacturing the touch panel sensor can be shortened. have.
구체적으로, 상기 절연원판은 제1 권취롤러에서 인출되면서 금속섬유용액을 인쇄하기 위한 전극패턴 인쇄부, 금속섬유용액을 열처리하기 위한 열처리부, 및 전극패턴이 형성된 절연필름 상에 보호코팅패턴을 형성하기 위한 보호코팅 인쇄부를 순차적으로 경유할 수 있고, 그 후에 제2 권취롤러에 다시 권취될 수 있다. Specifically, the insulating disc is drawn out of the first winding roller, and the protective pattern is formed on the insulating film on which the electrode pattern printing unit for printing the metal fiber solution, the heat treatment unit for heat treatment of the metal fiber solution, and the electrode pattern is formed. It can pass through the protective coating printing portion in order, and then can be wound again on the second winding roller.
제2 권취롤러에 권취되어 있던 절연원판은 사용 시에 절연필름에 대응하게 재단되어 사용될 수 있다. The insulating disc wound on the second winding roller may be cut and used corresponding to the insulating film at the time of use.
또한, 상술한 과정을 통해서 이미 일면에 전극패턴 및 보호코팅패턴이 형성되어 있는 절연필름의 타면에 전극패턴 및 보호코팅패턴에 대응하는 다른 전극패턴 및 보호코팅패턴을 더 제공할 수 있고, 이 과정 역시 앞서 설명한 바와 같이 제2 권취롤러에서 인출되는 과정을 통해서 이루어질 수 있다. 물론, 일면에 전극패턴 및 보호코팅패턴을 형성하는 과정에서 타면에 이에 대응하는 전극패턴 및 보호코팅패턴을 함께 형성하는 것도 가능하다. In addition, the above-described process may further provide another electrode pattern and the protective coating pattern corresponding to the electrode pattern and the protective coating pattern on the other surface of the insulating film, the electrode pattern and the protective coating pattern is already formed on one surface, this process As described above, it may be made through the process of withdrawing from the second winding roller. Of course, in the process of forming the electrode pattern and the protective coating pattern on one surface, it is also possible to form the electrode pattern and the protective coating pattern corresponding to the other surface.
또한, 종래와 같이 서로 상호 작용하게 각각 하부 및 상부 ITO전극을 갖는 2장의 필름에 각각 제공하지 않고, 한 장의 절연필름의 양 면에 전극패턴을 형성함으로써, 2장의 필름을 접합하는 과정에서 발생할 수 있는 위치 오류에 의한 불량을 최소화시킬 수 있고, 각 필름을 점착층을 이용하여 접합하지 않아서 기포 발생에 의한 터치패널센서의 불량을 방지할 수 있다.In addition, by forming electrode patterns on both sides of a single insulating film instead of providing the two films each having a lower and an upper ITO electrode to interact with each other as in the prior art, it may occur in the process of bonding two films. It is possible to minimize the defect due to the position error, and to prevent the failure of the touch panel sensor due to the bubble generation by not bonding each film using the adhesive layer.
본 발명의 터치패널센서의 제조방법 및 터치패널센서는 전극패턴이 평탄한 절연필름 상에 굴절 없이 직접 형성되어 사용 중 파손이 방지될 수 있다.The method of manufacturing the touch panel sensor and the touch panel sensor of the present invention can be prevented from being damaged during use because the electrode pattern is directly formed on the flat insulating film without refraction.
또한, 본 발명의 터치패널센서의 제조방법 및 터치패널센서에서는 전극패턴이 투명한 보호코팅패턴에 의해서 외부로 노출되지 않기 때문에 산화가 방지된다. In addition, in the method of manufacturing the touch panel sensor and the touch panel sensor of the present invention, since the electrode pattern is not exposed to the outside by the transparent protective coating pattern, oxidation is prevented.
또한, 본 발명의 터치패널센서의 제조방법 및 터치패널센서에서 전극패턴은 보호코팅패턴에 의해서 보호되기 때문에 매우 얇은 두께로 형성하는 것이 가능해진다. 이에 금속을 이용하여도 투광성을 갖는 전극패턴을 제공하는 것이 가능하다. In addition, since the electrode pattern is protected by the protective coating pattern in the method of manufacturing the touch panel sensor and the touch panel sensor of the present invention, it is possible to form a very thin thickness. Thus, it is possible to provide an electrode pattern having transparency even when using metal.
특히, 금속 나노 화이버 및 레진을 이용하여 전극패턴을 제공할 경우, 레진의 양이 많아지면 금속 나노 화이버의 안착 상태가 안정적일 수는 있으나, 전극패턴의 전도성이 낮아지는 문제가 발생할 수 있다. 하지만, 본 발명에서는 전극패턴 상에 보호코팅패턴을 제공함으로써, 레진의 양을 최소화하면서도 절연필름 상에 안착된 금속 나노 화이버의 안착상태를 안정적으로 유지시킬 수 있고, 보호코팅패턴에 의해서 압착되어 전도성 향상도 기대할 수 있다. 또한, 이렇게 압착 상태의 전극패턴은 추후에 터치패널센서의 사용 중 외부의 물리적 충격에 의해서 전기적인 단락이 최소화됨은 물론, 산소에 노출되어 산화되는 화학적인 영향으로부터도 벗어날 수 있다. In particular, in the case of providing the electrode pattern using the metal nanofibers and the resin, when the amount of the resin is increased, the seating state of the metal nanofiber may be stable, but the conductivity of the electrode pattern may be lowered. However, in the present invention, by providing a protective coating pattern on the electrode pattern, it is possible to stably maintain the seating state of the metal nanofibers deposited on the insulating film while minimizing the amount of resin, it is pressed by the protective coating pattern conductive Improvements can also be expected. In addition, the electrode pattern in the crimped state may not only minimize electric short circuits due to external physical shocks during use of the touch panel sensor but also escape from chemical effects of exposure to oxygen.
또한, 본 발명의 터치패널센서의 제조방법 및 터치패널센서에서는 보호코팅패턴의 외측으로 노출되는 전극패턴의 단부 역시 도전성의 전극코팅패턴으로 커버하여 보호할 수 있다. 전극코팅패턴은 보호코팅패턴의 외측으로 노출되는 전극패턴의 단부를 눌어주어 절연필름 상에 안착상태를 안정화시키고, 산화를 방지하고, 공정 중 긁히거나 훼손되는 것을 방지할 수 있다. In addition, in the method of manufacturing the touch panel sensor and the touch panel sensor of the present invention, the end of the electrode pattern exposed to the outside of the protective coating pattern may also be covered and protected by the conductive electrode coating pattern. The electrode coating pattern may press the end of the electrode pattern exposed to the outside of the protective coating pattern to stabilize the seating state on the insulating film, prevent oxidation, and prevent scratching or damage during the process.
또한, 본 발명의 터치패널센서의 제조방법 및 터치패널센서에서는 보호코팅패턴이 형성된 절연필름 상에 와이어코팅층을 형성하고, 와이어코팅층을 패터닝 하여 와이어부재를 제공함으로써, 제작자가 원하는 데로 와이어부재를 설계할 수 있다. In addition, in the method of manufacturing the touch panel sensor and the touch panel sensor of the present invention, a wire coating layer is formed on an insulating film on which a protective coating pattern is formed, and the wire coating layer is patterned to provide a wire member, thereby designing the wire member as the manufacturer desires. can do.
또한, 본 발명의 터치패널센서의 제조방법 및 터치패널센서에서는 불투명한 금속재질의 레이어 상태로 제공되는 와이어코팅층에는 와이어코팅층에 커버되는 전극패턴의 단부 위치를 확인할 수 있는 위치확인용 관통 홀을 형성시킴으로써, 와이어코팅층을 패터닝 하는 과정에서 와이어부재가 전극패턴의 단부에 정확하게 위치할 수 있도록 할 수 있다. In addition, in the manufacturing method of the touch panel sensor and the touch panel sensor of the present invention, the through-coating hole for confirming the position of the end of the electrode pattern covered by the wire coating layer is formed on the wire coating layer provided in the opaque metal layer state. By doing so, in the process of patterning the wire coating layer, the wire member can be accurately positioned at the end of the electrode pattern.
또한, 터치패널센서 하나에 사용되는 크기의 절연필름 상에 전극패턴 및 보호코팅패턴을 매번 개별적으로 형성할 수도 있으나, 본 발명의 터치패널센서의 제조방법 및 터치패널센서에서는 적어도 한 장 이상의 절연필름에 대응하는 절연원판을 권취롤러에서 인출하면서 전극패턴과 보호코팅패턴이 형성되는 여러 장의 절연필름을 일괄적으로 생산함으로써, 터치패널센서를 제조하기 위한 공정 시간을 단축시킬 수 있다. In addition, although the electrode pattern and the protective coating pattern may be individually formed on the insulating film of the size used for one touch panel sensor each time, at least one insulating film in the manufacturing method and the touch panel sensor of the touch panel sensor of the present invention. By simultaneously producing a plurality of insulating films in which the electrode pattern and the protective coating pattern are formed while drawing the insulating disc corresponding to the winding roller, the process time for manufacturing the touch panel sensor can be shortened.
또한, 종래와 같이 서로 상호 작용하게 각각 하부 및 상부 ITO전극을 갖는 2장의 필름에 각각 제공하지 않고, 본 발명의 터치패널센서의 제조방법 및 터치패널센서에서는 한 장의 절연필름의 양 면에 전극패턴을 형성함으로써, 2장의 필름을 접합하는 과정에서 발생할 수 있는 위치 오류에 의한 불량을 최소화시킬 수 있고, 각 필름을 점착층을 이용하여 접합하지 않아서 기포 발생에 의한 터치패널센서의 불량을 방지할 수 있다.In addition, in the manufacturing method of the touch panel sensor and the touch panel sensor of the present invention, the electrode patterns on both sides of one insulating film are not provided to each of the two films each having lower and upper ITO electrodes to interact with each other as in the prior art. By forming a, it is possible to minimize the defect due to the position error that can occur in the process of bonding the two films, each film is not bonded using the adhesive layer to prevent the failure of the touch panel sensor due to the bubble generation. have.
도 1은 종래의 터치패널센서를 설명하기 위한 사시도이다.1 is a perspective view illustrating a conventional touch panel sensor.
도 2는 본 발명의 일 실시예에 따른 터치패널센서의 분해 사시도이다. 2 is an exploded perspective view of a touch panel sensor according to an exemplary embodiment of the present invention.
도 3은 도 2에 도시되는 절연필름의 정면도이다. 3 is a front view of the insulating film shown in FIG. 2.
도 4(a) 및 도 4(b)는 각각 도 2에 도시되는 절연필름의 정면 및 배면도이다. 4 (a) and 4 (b) are front and rear views of the insulating film shown in FIG. 2, respectively.
도 5는 도 2의 터치패널센서에 사용되는 절연필름을 위한 절연원판 상에 전극패턴 및 보호코팅패턴을 형성시키는 과정을 설명하기 위한 도면이다. FIG. 5 is a view for explaining a process of forming an electrode pattern and a protective coating pattern on an insulating disc for an insulating film used in the touch panel sensor of FIG. 2.
도 6은 도 5에 도시된 공정 과정을 거친 절연원판의 정면도이다. FIG. 6 is a front view of the insulating disc through the process shown in FIG. 5.
도 7은 도 6에 도시되는 절연원판의 타면에 또 다른 전극패턴 및 보호코팅패턴을 형성시키는 과정을 설명하기 위한 도면이다. 7 is a view for explaining a process of forming another electrode pattern and a protective coating pattern on the other surface of the insulating disk shown in FIG.
도 8은 본 발명의 다른 실시예에 따른 터치패널센서에 사용될 수 있는 절연필름의 정면도이다. 8 is a front view of an insulating film that may be used in the touch panel sensor according to another embodiment of the present invention.
도 9는 도 8의 절연필름을 위한 절연원판의 상태도이다.FIG. 9 is a state diagram of an insulating disc for the insulating film of FIG. 8.
도 10은 본 발명의 또 다른 실시예에 따른 터치패널센서에 사용될 수 있는 전극패턴, 전극코팅패턴, 및 보호코팅패턴이 순차적으로 적층 형성되어 있는 절연필름의 부분 정면도 및 부분 단면도이다. FIG. 10 is a partial front view and a partial cross-sectional view of an insulating film in which electrode patterns, electrode coating patterns, and protective coating patterns that can be used in the touch panel sensor according to another embodiment of the present invention are sequentially stacked.
도 11은 본 발명의 또 다른 실시예에 따른 터치패널센서에 사용될 수 있는 전극패턴, 전극코팅패턴, 및 보호코팅패턴이 순차적으로 적층 형성되어 있는 절연필름의 부분 정면도 및 부분 단면도이다.FIG. 11 is a partial front view and a partial cross-sectional view of an insulating film in which electrode patterns, electrode coating patterns, and protective coating patterns that may be used in a touch panel sensor according to another embodiment of the present invention are sequentially stacked.
이하 첨부된 도면들을 참조하여 본 발명의 바람직한 실시예를 상세하게 설명하지만, 본 발명이 실시예에 의해 제한되거나 한정되는 것은 아니다. 참고로, 본 설명에서 동일한 번호는 실질적으로 동일한 요소를 지칭하며, 이러한 규칙 하에서 다른 도면에 기재된 내용을 인용하여 설명할 수 있고, 당업자에게 자명하다고 판단되거나 반복되는 내용은 생략될 수 있다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, but the present invention is not limited or limited by the embodiments. For reference, in the present description, the same numbers refer to substantially the same elements, and may be described by referring to the contents described in the other drawings under these rules, and the contents determined to be obvious to those skilled in the art or repeated may be omitted.
본 발명은 디스플레이 상에 놓여, 대상체의 접촉 위치를 감지하기 위한 터치패널센서의 제조방법 및 상기 제조방법을 통해서 제공되는 터치패널센서에 관한 것이며, 이하, 도 2 내지 도 8을 참조하여 본 발명에 따른 터치패널센서의 제조방법에 대해서 상세하게 설명한다.The present invention relates to a method of manufacturing a touch panel sensor for sensing a contact position of an object and a touch panel sensor provided through the manufacturing method, which will be described below with reference to FIGS. 2 to 8. The manufacturing method of the touch panel sensor according to the present invention will be described in detail.
도 2는 본 발명의 일 실시예에 따른 터치패널센서의 분해 사시도이며, 도 3은 도 2에 도시되는 절연필름의 정면도이고, 도 4(a) 및 도 4(b)는 각각 도 2에 도시되는 절연필름의 정면 및 배면도이며, 도 5는 도 2의 터치패널센서에 사용되는 절연필름을 위한 절연원판 상에 전극패턴 및 보호코팅패턴을 형성시키는 과정을 설명하기 위한 도면이고, 도 6은 도 5에 도시된 공정 과정을 거친 절연원판의 정면도이며, 도 7은 도 6에 도시되는 절연원판의 타면에 또 다른 전극패턴 및 보호코팅패턴을 형성시키는 과정을 설명하기 위한 도면이다. 2 is an exploded perspective view of a touch panel sensor according to an embodiment of the present invention, FIG. 3 is a front view of the insulating film shown in FIG. 2, and FIGS. 4A and 4B are respectively shown in FIG. 2. 5 is a front view and a rear view of the insulating film, and FIG. 5 is a view for explaining a process of forming an electrode pattern and a protective coating pattern on an insulating disc for the insulating film used in the touch panel sensor of FIG. 5 is a front view of the insulating disc that has undergone the process shown in FIG. 5, and FIG. 7 is a view for explaining a process of forming another electrode pattern and a protective coating pattern on the other surface of the insulating disc shown in FIG. 6.
본 실시예에 따른 터치패널센서는 도 2에 도시되는 바와 같이 상부 기판(110), 광학접착층(120), 절연필름(200), 및 회로기판(130)을 포함한다. The touch panel sensor according to the present exemplary embodiment includes an upper substrate 110, an optical adhesive layer 120, an insulating film 200, and a circuit board 130 as shown in FIG. 2.
상부 기판(110)은 신체 일부가 직접 터치되는 관계로, 강도가 뛰어나 쉽게 굴절되지 않는 강성 유리 기판을 사용하거나, 꼭 유리 재질은 아니더라도, 빛이 투과하며, 강도가 뛰어나 쉽게 굴절되지 않는 폴리카보네이트(polycarbonate)와 같은 강화플라스틱을 사용할 수 있다. Since the upper substrate 110 is directly touched by a body part, a rigid glass substrate having high strength and not easily refracted or a polycarbonate (not necessarily glass material) that transmits light and has high strength and is not easily refracted may be used. reinforced plastics such as polycarbonate) can be used.
또한, 상부 기판(110)의 저면에는 액자 형상의 윈도우 데코레이션(112)이 제공되는데, 윈도우 데코레이션(112)은 그 하부에 배치되는 절연필름(200)의 투명하지 못한 구성요소, 예를 들면, 절연필름(200)의 가장자리에 배치되는 와이어부재 및 회로기판을 가리는 용도로서 제공될 수 있다. In addition, the bottom surface of the upper substrate 110 is provided with a frame-shaped window decoration 112, the window decoration 112 is a non-transparent component of the insulating film 200 disposed below, for example, insulation It may be provided as a use for covering the wire member and the circuit board disposed on the edge of the film 200.
참고로, 절연필름(200)의 경우에는 하부에 배치된 디스플레이에 의해서 그 형태가 견고하게 지지되고, 신체 일부가 직접 터치되는 부분도 아니기 때문에, 그 재질로 폴리에틸렌(polyethylene), 폴리프로필렌(polypropylene), 아크릴(acryloyl), 폴리에틸렌 테레프탈레이트(PET) 등의 플라스틱 및 유리 등의 소재를 두루 이용하여 형성할 수 있다. For reference, in the case of the insulating film 200, since its shape is firmly supported by the display disposed below and is not directly touched by a part of the body, the material is polyethylene or polypropylene. It can be formed using a material such as plastic and glass, such as acrylic (acryloyl), polyethylene terephthalate (PET).
한편, 광학접착층(120)은 앞서 언급한 상부 기판(110) 및 절연필름(200)을 접합하는 용도로 사용될 수 있고, 빛이 잘 투과되어 광학적으로도 우수한 광학접착필름 또는 OCA(Optically Clear Adhesive)필름을 이용할 수 있다. On the other hand, the optical adhesive layer 120 may be used for bonding the above-mentioned upper substrate 110 and the insulating film 200, the light is well transmitted optically excellent optical adhesive film or OCA (Optically Clear Adhesive) Films can be used.
또한, 회로기판(130)에는 절연필름(200)의 양면에 각각 형성되는 제1 및 제2 와이어부재(270, 275)와 전기적으로 접합되는 단자가 배치될 수 있다. 따라서, 상부 기판(110) 표면에 대상체가 접근하면 제1 및 제2 전극패턴(220, 225)이 상호 작용하여 발생하는 커패시턴스 값의 변화가 제1 및 제2 와이어부재(270, 275)를 따라서 외부장치에 전송될 수 있고, 여기서 외부장치에 해당하는 제어부에서는 상기 값의 변화를 이용하여 터치 위치를 계산할 수 있다. In addition, the circuit board 130 may be provided with terminals electrically connected to the first and second wire members 270 and 275 formed on both surfaces of the insulating film 200, respectively. Therefore, when an object approaches the surface of the upper substrate 110, the change in capacitance value caused by the interaction between the first and second electrode patterns 220 and 225 is along the first and second wire members 270 and 275. The touch position may be transmitted to an external device, and the control unit corresponding to the external device may calculate the touch position by using the change in the value.
이상 본 발명에 따른 터치패널센서의 개략적인 구성 및 그 구성요소에 대하여 언급하였으며, 이하 상기 터치패널센서 특히, 대상체의 접근에 의한 전기신호를 발생시키는 제1 및 제2 전극패턴이 양면에 형성되는 절연필름에 대해서 설명한다. As mentioned above, the schematic configuration and components of the touch panel sensor according to the present invention have been described. Hereinafter, the first and second electrode patterns for generating an electrical signal by approaching the touch panel sensor, in particular, are formed on both surfaces. The insulating film will be described.
도 3은 절연필름의 정면 및 배면을 함께 도시한 도면이며, 도 4는 절연필름의 정면과 배면을 각각 도시한 도면이다. Figure 3 is a view showing the front and back of the insulating film, Figure 4 is a view showing the front and back of the insulating film, respectively.
도 3 내지 도 4를 참고하면, 절연필름(200)의 상면(정면)에 제공되는 제1 전극패턴(220)은 평탄한 절연필름(200) 상에 굴절 없이 직접 형성되어 사용 중 파손이 거의 없다. 마찬가지로, 절연필름(200)의 저면(배면)에 제공되는 제2 전극패턴(225) 역시 평탄한 절연필름(200) 상에 굴절 없이 형성된다. 3 to 4, the first electrode pattern 220 provided on the upper surface (front surface) of the insulating film 200 is directly formed on the flat insulating film 200 without refraction, and thus there is almost no breakage during use. Similarly, the second electrode pattern 225 provided on the bottom (back) of the insulating film 200 is also formed on the flat insulating film 200 without refraction.
상기한 제1 및 제2 전극패턴(220, 225)은 각각 합성수지 재질로 제공될 수 있는 제1 및 제2 보호코팅패턴(230, 235)에 의해서 외부로 노출되지 않기 때문에 산화가 방지된다. Since the first and second electrode patterns 220 and 225 are not exposed to the outside by the first and second protective coating patterns 230 and 235, which may be each made of a synthetic resin material, oxidation is prevented.
더욱이, 본 발명에서 제1 및 제2 전극패턴(220, 225)은 제1 및 제2 보호코팅패턴(230, 235)에 의해서 보호되기 때문에 1㎛ 이하의 매우 얇은 두께로 형성하는 것이 가능해지며, 비록 금속을 이용하여도 투광성을 갖는 전극패턴을 제공하는 것이 가능하다. Furthermore, in the present invention, since the first and second electrode patterns 220 and 225 are protected by the first and second protective coating patterns 230 and 235, it is possible to form a very thin thickness of 1 μm or less. Although metal is used, it is possible to provide an electrode pattern having transparency.
일 예로, 본 실시예에서는 실버 나노 화이버(silver nano fiber), 합성수지, 및 휘발성 용매를 포함하는 제1 실버섬유용액(210)을 절연필름(200) 상에 인쇄 제공하고 나서, 열처리 과정으로 휘발성 용매를 제거하여 제1 전극패턴(220)을 형성할 수 있다. 휘발성 용매가 제거되면 합성수지와 섬유 상의 실버 나노 화이버만이 남아 제1 전극패턴(220)을 형성하는데, 제1 전극패턴(220)에 포함되어 있는 실버 나노 화이버는 레진에 의해서 절연필름(200) 상에 안착된 상태를 유지할 수 있다. For example, in the present embodiment, the first silver fiber solution 210 including silver nanofibers, synthetic resins, and volatile solvents is printed on the insulating film 200, and then volatile solvents are subjected to a heat treatment process. The first electrode pattern 220 may be formed by removing the first electrode pattern 220. When the volatile solvent is removed, only silver nanofibers on the synthetic resin and the fiber remain to form the first electrode pattern 220. The silver nanofibers included in the first electrode pattern 220 are formed on the insulating film 200 by resin. It can stay seated on.
참고로, 본 실시예에서 전극패턴의 재료로서 금속 나노 화이버로서, 은 나노 와이어를 설명하고 있지만, 이 외에도 다른 금속 섬유 화이버 또는 와이어를 사용할 수 있다. For reference, silver nanowires are described as metal nanofibers as the material of the electrode pattern in this embodiment, but other metal fiber fibers or wires may be used.
또한, 본 실시예에서 제1 및 제2 전극패턴(220, 225)은 사각 내지 다이아몬드 형상의 확장부들이 일련으로 배치되고 이를 연결하는 연결부를 포함하게 제공되고 있으나, 일반적인 라인 형상 혹은 상기 라인의 상부나 하부가 연결되어 둘 이상 전기적으로 연결되는 그룹 형상으로 제공될 수도 있고, 본 발명이 전극패턴의 형상에 의해서 제한되지는 않는다. In addition, in the present embodiment, the first and second electrode patterns 220 and 225 are provided to include connecting portions connecting and connecting a series of square to diamond shapes in series. The lower part may be provided in a group shape in which two or more are electrically connected, and the present invention is not limited by the shape of the electrode pattern.
또한, 본 실시예의 구체적인 설명에서는 제1 전극패턴(220) 및 제1 보호코팅패턴(230)을 기준으로 설명하며, 별도로 언급되지 않는 제1 전극패턴(220) 및 제2 보호코팅패턴(235)은 제1 전극패턴(220) 및 제1 보호코팅패턴(230)의 설명을 참고할 수 있다. In addition, in the detailed description of the present embodiment, the first electrode pattern 220 and the first protective coating pattern 230 will be described, and the first electrode pattern 220 and the second protective coating pattern 235 will not be mentioned. Reference may be made to the description of the first electrode pattern 220 and the first protective coating pattern 230.
다만, 레진(합성수지)의 양이 많아지면 실버 나노 화이버의 안착 상태가 안정적일 수는 있으나, 제1 전극패턴(220)의 전도성이 낮아지는 문제가 발생할 수 있다. 따라서, 레진의 양은 최소한으로 제공하는 것이 바람직하지만, 이 역시 실버 나노 화이버의 안정적인 안착 상태를 유지하기 위해서 한없이 줄일 수는 없다. However, when the amount of resin (synthetic resin) increases, the seating state of the silver nanofiber may be stable, but a problem may occur in that the conductivity of the first electrode pattern 220 is lowered. Therefore, it is desirable to provide a minimum amount of resin, but this too can not be reduced indefinitely in order to maintain a stable seating state of silver nanofibers.
따라서, 본 발명에서는 레진의 양을 최소화하되, 불안정하게 절연필름(200) 상에 안착된 실버 나노 화이버를 제1 보호코팅패턴(230)을 이용하여 압착시킨다. 이렇게 제1 보호코팅패턴(230)에 의해서 절연필름(200)에 안정적으로 압착되는 제1 전극패턴(220)은 추후에 터치패널센서의 사용 중 외부의 물리적 충격에 의해서 전기적인 단락이 최소화됨은 물론, 산소에 노출되어 산화되는 화학적인 영향으로부터도 벗어날 수 있다. Therefore, in the present invention, the amount of resin is minimized, but the silver nanofibers unstablely mounted on the insulating film 200 are compressed using the first protective coating pattern 230. Thus, the first electrode pattern 220 that is stably pressed onto the insulating film 200 by the first protective coating pattern 230, as well as the electrical short circuit is minimized by the external physical impact during the use of the touch panel sensor later. They can also escape chemical effects of oxidation by exposure to oxygen.
또한, 제1 보호코팅패턴(230)의 외측으로 노출되는 제1 전극패턴(220)의 단부는 제1 와이어부재(270)를 통해서 회로기판(130)의 단자와 전기적으로 연결될 수 있다. 다만, 본 발명의 다른 실시예에서는 제1 보호코팅패턴의 외측으로 노출되는 제1 전극패턴의 단부를 별도의 도전성 제1 전극코팅패턴으로 커버하여 보호할 수 있고, 이때, 제1 전극패턴 및 외부장치를 연결하기 위하여 절연필름 상에 형성되는 제1 와이어부재는 상기 제1 전극코팅패턴을 매개로 제1 전극패턴 및 외부장치를 전기적으로 연결할 수 있다. In addition, an end portion of the first electrode pattern 220 exposed to the outside of the first protective coating pattern 230 may be electrically connected to the terminal of the circuit board 130 through the first wire member 270. However, in another embodiment of the present invention, an end of the first electrode pattern exposed to the outside of the first protective coating pattern may be covered and protected by a separate conductive first electrode coating pattern, wherein the first electrode pattern and the outside The first wire member formed on the insulating film to connect the device may electrically connect the first electrode pattern and the external device through the first electrode coating pattern.
이상 본 실시예에 따른 터치패널센서 특히, 대상체의 접근에 의한 전기신호를 발생시키는 제1 및 제2 전극패턴이 양면에 형성되는 절연필름에 대해서 설명하였으며, 이하 도 5 내지 7을 참고하여 절연필름 상에 전극패턴과 보호코팅패턴을 제공하는 공정에 대해서 설명한다. The touch panel sensor according to the present embodiment, in particular, the insulating film formed on both sides of the first and second electrode patterns for generating an electrical signal by the approach of the object has been described, below with reference to Figures 5 to 7 The process of providing an electrode pattern and a protective coating pattern on it is demonstrated.
터치패널센서 하나에 사용되는 크기의 절연필름 상에 전극패턴 및 보호코팅패턴을 매번 개별적으로 형성할 수도 있다. 다만, 본 발 실시예에서는 적어도 한 장 이상의 절연필름(200)에 대응하는 절연원판(205)을 제1 권취롤러(102)에 권취시켜 제공하면서 여러 장의 절연필름(200)을 일괄적으로 생산하고, 이에 터치패널센서를 제조하기 위한 공정 시간을 단축시킬 수 있다. The electrode pattern and the protective coating pattern may be separately formed on an insulating film having a size used for one touch panel sensor each time. However, in the embodiment of the present invention, at least one insulating film 205 corresponding to the at least one insulating film 200 is wound around the first winding roller 102 and provided to produce a plurality of insulating films 200 collectively. Thus, the process time for manufacturing the touch panel sensor can be shortened.
절연원판(205)은 적어도 하나 이상의 상부 기판(110) 혹은 절연필름(200)에 대응하는 크기로 제공될 수 있으며, 본 실시예에서는 1*x의 절연필름(200)을 한꺼번에 형성할 수 있는 공정을 따르며, 제작자의 의도에 따라서 5*5, 6*6, 3*4 등과 같이 x*y로 설계 변경할 수도 있다. The insulating disc 205 may be provided in a size corresponding to at least one or more of the upper substrate 110 or the insulating film 200, and in this embodiment, the process of forming the insulating film 200 of 1 * x at a time. According to the manufacturer's intention, the design can be changed to x * y such as 5 * 5, 6 * 6, 3 * 4, etc.
이렇게 복수개의 상부 기판(110)에 대응하는 크기로 제작되는 절연필름(200)은 상부 기판(110)에 광학접착층(120)을 매개로 접합시키기 전에 하나의 상부 기판(110)에 대응하는 크기로 도 6에서 점선으로 표시되는 재단선을 따라서 재단되어 사용될 수 있다. The insulating film 200 manufactured to have a size corresponding to the plurality of upper substrates 110 may have a size corresponding to one upper substrate 110 before the optical bonding layer 120 is bonded to the upper substrate 110. 6 may be cut and used along a cutting line indicated by a dotted line.
도 5를 참조하여 제조과정을 보다 구체적으로 설명하면, 절연원판(205)은 제1 권취롤러(102)에서 인출되면서 제1 실버섬유용액(210)을 인쇄하기 위한 전극패턴 인쇄부(101), 제1 실버섬유용액(210)을 열처리하기 위한 열처리부(103), 및 제1 전극패턴(220)이 형성된 절연필름(200) 상에 제1 보호코팅패턴(230)을 형성하기 위한 보호코팅 인쇄부(105)를 순차적으로 경유할 수 있고, 그 후에 제2 권취롤러(104)에 다시 권취될 수 있다. 참고로, 본 실시예에서 제1 보호코팅패턴(230)은 US경화제 혹은 자외선 경화제가 첨가되는 합성수지로 제공되어 보호코팅 인쇄부(105)를 거치고, 경화부(107)를 거쳐 경화될 수 있다. Referring to Figure 5 in more detail the manufacturing process, the insulating disk 205 is drawn out from the first winding roller 102, the electrode pattern printing unit 101 for printing the first silver fiber solution 210, Protective coating printing for forming the first protective coating pattern 230 on the insulating film 200 on which the heat treatment unit 103 and the first electrode pattern 220 are formed to heat-treat the first silver fiber solution 210. The part 105 may be passed sequentially, and then may be wound up again by the second winding roller 104. For reference, in the present embodiment, the first protective coating pattern 230 may be provided as a synthetic resin to which a US curing agent or an ultraviolet curing agent is added, and may be cured through the protective coating printing unit 105 and the curing unit 107.
제2 권취롤러(104)에 권취되어 있던 절연원판(205)은 사용 시에 인출되면서 절연필름(200)에 대응하게 재단되어 사용될 수 있다. The insulating original plate 205 wound on the second winding roller 104 may be cut out and used to correspond to the insulating film 200 while being drawn out in use.
또한, 상술한 과정을 통해서 이미 일면에 제1 전극패턴(220) 및 제1 보호코팅패턴(230)이 형성되어 있는 절연필름(200)의 타면에 제2 전극패턴(225) 및 제2 보호코팅패턴(235)을 더 제공할 수 있다. In addition, the second electrode pattern 225 and the second protective coating on the other surface of the insulating film 200 in which the first electrode pattern 220 and the first protective coating pattern 230 are already formed on one surface through the above-described process. The pattern 235 may be further provided.
이 과정은 도 7에 도시되는 바와 같이 제2 권취롤러(104)에서 절연원판(205)을 인출하면서 재차 제2 실버섬유용액(215)을 인쇄하기 위한 전극패턴 인쇄부(101), 제2 실버섬유용액(215)을 열처리하기 위한 열처리부(103), 및 제2 전극패턴(225)이 형성된 절연필름(200) 상에 제2 보호코팅패턴(235)을 제공하기 위한 보호코팅 인쇄부(105)를 순차적으로 경유할 수 있고, 그 후에 제3 권취롤러(106)에 다시 권취될 수 있다. As shown in FIG. 7, the electrode pattern printing unit 101 and the second silver for printing the second silver fiber solution 215 again while drawing out the insulating disc 205 from the second winding roller 104. Protective coating unit 105 for providing a second protective coating pattern 235 on the heat treatment unit 103 for heat-treating the fiber solution 215, and the insulating film 200 on which the second electrode pattern 225 is formed. ) May be sequentially passed through, and then may be wound up again by the third winding roller 106.
이상 일면에 전극패턴 및 보호코팅패턴이 형성되어 있는 절연원판을 이용하여 절연원판의 타면에 다른 전극패턴과 보호코팅패턴을 형성하는 것을 예를 들어 설명하였으나, 상기 절연원판의 일면과 타면에 각 패턴들을 함께 형성하는 것도 가능하다. As described above, for example, the other electrode pattern and the protective coating pattern are formed on the other surface of the insulating plate by using the insulating disc having the electrode pattern and the protective coating pattern formed on one surface thereof, but each pattern is formed on one surface and the other surface of the insulating plate. It is also possible to form them together.
또한, 종래와 같이 서로 상호 작용하게 각각 하부 및 상부 ITO전극을 갖는 2장의 필름에 각각 제공하지 않고, 한 장의 절연필름의 양 면에 전극패턴을 형성함으로써, 2장의 필름을 접합하는 과정에서 발생할 수 있는 위치 오류에 의한 불량을 최소화시킬 수 있고, 각 필름을 점착층을 이용하여 접합하지 않아서 기포 발생에 의한 터치패널센서의 불량을 방지할 수 있다. In addition, by forming electrode patterns on both sides of a single insulating film instead of providing the two films each having a lower and an upper ITO electrode to interact with each other as in the prior art, it may occur in the process of bonding two films. It is possible to minimize the defect due to the position error, and to prevent the failure of the touch panel sensor due to the bubble generation by not bonding each film using the adhesive layer.
도 8은 본 발명의 다른 실시예에 따른 터치패널센서에 사용될 수 있는 절연필름의 정면도이며, 도 9는 와이어부재를 위한 와이어코팅층이 절연원판 상에 제공된 상태도이다. 8 is a front view of an insulating film that may be used in a touch panel sensor according to another embodiment of the present invention, and FIG. 9 is a state diagram in which a wire coating layer for a wire member is provided on an insulating disc.
이하 본 실시예의 터치패널센서에서는 절연필름의 일면 상에 적층되는 전극패턴, 보호코팅패턴, 및 전극코팅패턴을 설명하며, 타면에 형성되는 다른 전극패턴, 보호코팅패턴, 및 와이어코팅층에 대한 설명은 생략할 수 있다. 그리고, 앞선 실시예와 차이가 있는 와이어코팅층, 전극코팅패턴, 및 위치확인용 관통 홀 외의 다른 구성요소(보호코팅패턴, 전극패턴, 및 와이어부재)는 앞선 실시예와 사실상 동일한 관계로, 앞선 실시예의 제1 보호코팅패턴, 제1 전극패턴, 및 제1 와이어부재와 동일한 도면부호를 사용한다. Hereinafter, in the touch panel sensor of the present embodiment, an electrode pattern, a protective coating pattern, and an electrode coating pattern stacked on one surface of the insulating film will be described, and descriptions of other electrode patterns, protective coating patterns, and wire coating layers formed on the other surface will be described. Can be omitted. In addition, other components (protective coating pattern, electrode pattern, and wire member) other than the wire coating layer, the electrode coating pattern, and the positioning through hole, which are different from the previous embodiment, are substantially the same as the previous embodiment. The same reference numerals as in the first protective coating pattern, the first electrode pattern, and the first wire member are used.
전극코팅패턴(240)은, 도 8에 도시되는 것처럼, 보호코팅패턴(230) 외측으로 노출되는 전극패턴(220)의 단부에 대응하게 그라비아 인쇄, 옵셋 인쇄(offset printing), 혹은 실크스크린 인쇄 등의 방법을 통해서 제공될 수 있으며, 상기 방법들은 10㎛ 이하의 얇은 두께로 인쇄가 가능한 방법들로 전극코팅패턴을 형성하는데 유리하다. As shown in FIG. 8, the electrode coating pattern 240 corresponds to an end portion of the electrode pattern 220 exposed outside the protective coating pattern 230, such as gravure printing, offset printing, or silkscreen printing. It can be provided through the method of, which is advantageous to form an electrode coating pattern in a method capable of printing with a thin thickness of less than 10㎛.
한편, 도 8에 도시되는 한 장의 절연필름(200)은 앞서 설명한 바와 같이 도 9에 도시되는 절연원판(205)을 재단하여 제공할 수 있다.Meanwhile, the insulating film 200 illustrated in FIG. 8 may be provided by cutting the insulating disc 205 illustrated in FIG. 9 as described above.
또한, 전극패턴(220) 및 외부장치를 연결하기 위하여 절연필름(200) 상에 와이어부재를 형성할 수 있는데, 본 실시예에서 와이어부재는, 도 9에 도시되는 것처럼, 보호코팅패턴(230)이 형성된 절연원판(205) 상에 절연원판(205) 전면을 전체적으로 커버하는 와이어코팅층(250)을 먼저 제공하고, 이를 패터닝 하여 형성할 수 있다. In addition, a wire member may be formed on the insulating film 200 to connect the electrode pattern 220 and the external device. In the present embodiment, as shown in FIG. 9, the wire member may include a protective coating pattern 230. The wire coating layer 250 covering the entire surface of the insulating disc 205 may be first provided on the formed insulating disc 205 and then patterned.
또한, 본 실시예에서는 전극코팅패턴(250)을 제공하고 나서 와이어부재를 위한 와이어코팅층(250)을 제공하지만, 경우에 따라서는 와이어코팅층을 패터닝 하는 과정에서 전극코팅패턴과 와이어부재를 함께 형성하는 것도 가능하다. In addition, the present embodiment provides a wire coating layer 250 for the wire member after providing the electrode coating pattern 250, but in some cases forming the electrode coating pattern and the wire member together in the process of patterning the wire coating layer It is also possible.
다시 도 9를 참고하면, 와이어코팅층(250)은 불투명한 금속재질의 레이어(layer) 상태로 제공되기 때문에 전극패턴(220)의 단부와 정확하게 연결되도록 패터닝 하는 공정에 어려움이 있을 수 있다. 따라서, 와이어코팅층(250)에는 와이어코팅층(250)에 커버되는 전극패턴(220)의 단부 위치를 확인하기 위한 위치확인용 관통 홀(260)을 곳곳에 형성시킬 수 있다. Referring back to FIG. 9, since the wire coating layer 250 is provided in a layer state of an opaque metal material, it may be difficult to process the pattern so that the wire coating layer 250 is correctly connected to the end of the electrode pattern 220. Accordingly, the wire coating layer 250 may be provided with a positioning through hole 260 for checking the end position of the electrode pattern 220 covered by the wire coating layer 250 in various places.
한편, 전극코팅패턴(240)은 비록 불투명하나 전극패턴이 배치되는 터치 영역 외측으로 배치되고 추후 상부 기판과 접합된 후에는 상부 기판(110) 저면에 형성되는 윈도우 데코레이션(112)에 의해서 가려져 외측에서 가시되지는 않는다. Meanwhile, although the electrode coating pattern 240 is opaque, the electrode coating pattern 240 is disposed outside the touch area in which the electrode pattern is disposed, and is later covered by the window decoration 112 formed on the bottom surface of the upper substrate 110 after being bonded to the upper substrate. It is not visible.
또한, 절연원판 상에 전극패턴, 보호코팅패턴, 및 전극코팅패턴을 먼저 제공하고, 와이어코팅층은 패터닝 하지 않은 상태로 롤러에 권취시켜 터치패널센서의 제작자에게 공급하는 것이 가능하고, 제작자는 상기 와이어코팅층이 형성된 절연원판을 이용하여 패터닝을 통해서 와이어부재를 원하는 설계대로 제작할 수 있다. In addition, an electrode pattern, a protective coating pattern, and an electrode coating pattern are first provided on an insulating disc, and the wire coating layer may be wound on a roller without being patterned and supplied to a manufacturer of a touch panel sensor, and the manufacturer may supply the wire. The wire member can be manufactured according to a desired design through patterning using an insulating disc having a coating layer formed thereon.
도 10은 본 발명의 또 다른 실시예에 따른 터치패널센서에 사용될 수 있는 전극패턴, 전극코팅패턴, 및 보호코팅패턴이 순차적으로 적층 형성되어 있는 절연필름의 부분 정면도 및 부분 단면도이다. FIG. 10 is a partial front view and a partial cross-sectional view of an insulating film in which electrode patterns, electrode coating patterns, and protective coating patterns that can be used in the touch panel sensor according to another embodiment of the present invention are sequentially stacked.
이하 본 실시예에서 절연필름 상에 적층되는 전극패턴, 전극코팅패턴, 및 보호코팅패턴에 대한 설명은 앞선 실시예를 참고할 수 있고, 본 실시예에서는 앞선 실시예와 차이가 있는 부분을 중심으로 설명하며, 전극패턴, 전극코팅패턴, 및 보호코팅패턴의 도면부호는 앞선 실시예와 동일한 도면부호를 사용한다. Hereinafter, the description of the electrode pattern, the electrode coating pattern, and the protective coating pattern stacked on the insulating film in the present embodiment can refer to the previous embodiment, in the present embodiment will be described focusing on the parts that are different from the previous embodiment The reference numerals of the electrode pattern, the electrode coating pattern, and the protective coating pattern use the same reference numerals as in the previous embodiment.
도 10을 참고하면, 절연필름(200) 상에는 전극패턴(220)이 형성되고, 전극패턴(220)의 단부 일부를 덮는 전극코팅패턴(240)이 형성된다. 그리고, 전극코팅패턴(240) 일부와 전극패턴(220)을 전체적으로 커버하는 보호코팅패턴(230)이 형성된다. Referring to FIG. 10, an electrode pattern 220 is formed on the insulating film 200, and an electrode coating pattern 240 covering a portion of an end portion of the electrode pattern 220 is formed. In addition, a protective coating pattern 230 covering the entirety of the electrode coating pattern 240 and the electrode pattern 220 is formed.
전극코팅패턴은, 도 8에 도시되는 바와 같이, 보호코팅패턴의 외측으로 노출되는 부분만을 덮을 수 있게 형성될 수도 있지만, 본 실시예에서, 전극코팅패턴(240)은 보호코팅패턴(230) 외측으로 노출되는 전극패턴(220)의 단부 및 상기 단부와 인접한 보호코팅패턴(230) 내측의 전극패턴(220) 일부를 더 커버하도록 연장 형성된다. As shown in FIG. 8, the electrode coating pattern may be formed to cover only a portion exposed to the outside of the protective coating pattern. However, in the present exemplary embodiment, the electrode coating pattern 240 may be outside the protective coating pattern 230. An end portion of the electrode pattern 220 exposed to each other and a portion of the electrode pattern 220 inside the protective coating pattern 230 adjacent to the end are formed to extend further.
도 8에 도시된 바와 같이, 전극코팅패턴이 보호코팅패턴의 외측에 노출되는 전극패턴 부분만을 덮을 경우에는 전극코팅패턴과 보호코팅패턴의 경계 부분에서 전극패턴이 노출될 수도 있고, 사용 중 노출되는 부분의 크랙이나 산화가 일어나는 문제가 발생할 수도 있다. As shown in FIG. 8, when the electrode coating pattern covers only the electrode pattern portion exposed to the outside of the protective coating pattern, the electrode pattern may be exposed at the boundary between the electrode coating pattern and the protective coating pattern, and exposed during use. Cracking or oxidation of the part may occur.
하지만, 본 실시예와 같이, 전극코팅패턴(240)을 보호코팅패턴(230) 외측으로 노출되는 전극패턴(220)의 단부와 함께 상기 단부와 인접한 보호코팅패턴(230) 내측의 전극패턴(220) 일부를 커버할 수 있도록 형성함으로써, 상기 문제를 해결할 수 있다. However, as in this embodiment, the electrode pattern 220 inside the protective coating pattern 230 adjacent to the end together with the end of the electrode pattern 220 exposing the electrode coating pattern 240 to the outside of the protective coating pattern 230. By forming so as to cover a part, the above problem can be solved.
도 11은 본 발명의 또 다른 실시예에 따른 터치패널센서에 사용될 수 있는 전극패턴, 전극코팅패턴, 및 보호코팅패턴이 순차적으로 적층 형성되어 있는 절연필름의 부분 정면도 및 부분 단면도이다.FIG. 11 is a partial front view and a partial cross-sectional view of an insulating film in which electrode patterns, electrode coating patterns, and protective coating patterns that may be used in a touch panel sensor according to another embodiment of the present invention are sequentially stacked.
이하 본 실시예에서 절연필름 상에 적층되는 전극패턴, 전극코팅패턴, 및 보호코팅패턴에 대한 설명은 앞선 실시예를 참고할 수 있고, 본 실시예에서는 앞선 실시예와 차이가 있는 부분을 중심으로 설명하며, 전극패턴, 전극코팅패턴, 및 보호코팅패턴의 도면부호는 앞선 실시예와 동일한 도면부호를 사용한다.Hereinafter, the description of the electrode pattern, the electrode coating pattern, and the protective coating pattern stacked on the insulating film in the present embodiment can refer to the previous embodiment, in the present embodiment will be described focusing on the parts that are different from the previous embodiment The reference numerals of the electrode pattern, the electrode coating pattern, and the protective coating pattern use the same reference numerals as in the previous embodiment.
도 11을 참조하면, 절연필름(200) 상에는 전극패턴(220)이 형성되고, 전극패턴(220)의 단부 일부를 전극코팅패턴(240)이 덮고 있다. 그리고, 전극코팅패턴(240) 일부와 전극패턴(220)을 전체적으로 커버하는 보호코팅패턴(230)이 형성된다. Referring to FIG. 11, an electrode pattern 220 is formed on the insulating film 200, and an electrode coating pattern 240 covers a portion of an end portion of the electrode pattern 220. In addition, a protective coating pattern 230 covering the entirety of the electrode coating pattern 240 and the electrode pattern 220 is formed.
다만, 보호코팅패턴(230)은 절연필름(200) 상에서 전극패턴(220) 전체를 커버하되, 전극패턴(220)의 단부 일부를 노출시키는 관통영역(231)을 포함한다. 따라서, 관통영역(231)으로 보호코팅패턴(230)이 노출되고, 노출된 보호코팅패턴(230)은 추후에 와이어부재를 통해서 외부 장치와 전기적으로 연결될 수 있다. However, the protective coating pattern 230 covers the entire electrode pattern 220 on the insulating film 200 and includes a through area 231 exposing a part of the end of the electrode pattern 220. Therefore, the protective coating pattern 230 is exposed to the through area 231, and the exposed protective coating pattern 230 may be electrically connected to an external device through a wire member.
한편, 본 실시예에서는 전극패턴 단부에 대응하게 전극코팅패턴을 먼저 형성하고, 전극코팅패턴에 대응하는 위치에 관통영역이 위치하도록 보호코팅패턴을 제공하고 있으나, 경우에 따라서, 전극패턴에 이어서 보호코팅패턴을 형성하고, 보호코팅패턴에 형성된 관통 영역에 전극코팅패턴을 제공하는 것도 가능하다. Meanwhile, in the present embodiment, the electrode coating pattern is first formed to correspond to the end of the electrode pattern, and the protective coating pattern is provided so that the through area is positioned at the position corresponding to the electrode coating pattern. It is also possible to form the coating pattern and to provide the electrode coating pattern in the through area formed in the protective coating pattern.
상술한 바와 같이, 본 발명의 바람직한 실시예를 참조하여 설명하였지만 해당 기술분야의 숙련된 당업자라면 하기의 청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.As described above, although described with reference to the preferred embodiment of the present invention, those skilled in the art various modifications and variations of the present invention without departing from the spirit and scope of the invention described in the claims below I can understand that you can.
본 발명에 따른 터치패널센서는 대상체의 접촉 위치를 감지하기 위한 용도로 디스플레이에 널리 적용될 수 있다. The touch panel sensor according to the present invention can be widely applied to a display for the purpose of detecting a contact position of an object.

Claims (15)

  1. 디스플레이 상부에 배치되어 대상체의 접촉위치를 감지하는 터치패널센서의 제조방법에 있어서, In the manufacturing method of the touch panel sensor disposed on the display to detect the contact position of the object,
    금속섬유용액을 이용하여 절연필름 상에 전극패턴을 인쇄하는 단계; 및 Printing an electrode pattern on an insulating film using a metal fiber solution; And
    상기 전극패턴의 단부 일부를 노출시키게 상기 전극패턴 및 상기 절연필름을 부분적으로 커버하는 보호코팅패턴을 형성하는 단계;Forming a protective coating pattern partially covering the electrode pattern and the insulating film to expose a portion of the end portion of the electrode pattern;
    를 포함하는 것을 특징으로 하는 터치패널센서의 제조방법. Method of manufacturing a touch panel sensor comprising a.
  2. 제1항에 있어서,The method of claim 1,
    상기 금속섬유용액은 금속 나노 화이버(metal nano fiber), 합성수지, 및 휘발성 용매를 포함하며, The metal fiber solution includes a metal nanofiber, a synthetic resin, and a volatile solvent,
    상기 금속섬유용액은 상기 절연필름 상에 인쇄 제공된 후, 상기 휘발성 용매가 제거되면서 상기 전극패턴을 형성하며, 섬유 상의 상기 금속 나노 화이버가 상기 보호코팅층에 의해서 압착되는 것을 특징으로 하는 터치패널센서의 제조방법. After the metal fiber solution is printed on the insulating film, the volatile solvent is removed to form the electrode pattern, and the metal nanofiber on the fiber is pressed by the protective coating layer. Way.
  3. 제1항에 있어서,The method of claim 1,
    상기 보호코팅패턴은 상기 절연필름 상에서 상기 전극패턴 전체를 커버하되, 상기 전극패턴의 단부 일부를 노출시키는 관통영역을 포함하는 것을 특징으로 하는 터치패널센서의 제조방법.The protective coating pattern covers a whole of the electrode pattern on the insulating film, the manufacturing method of the touch panel sensor, characterized in that it comprises a through area for exposing a portion of the end of the electrode pattern.
  4. 제1항에 있어서,The method of claim 1,
    상기 보호코팅패턴은 상기 전극패턴의 두께보다 두껍게 형성되어 상기 전극패턴이 상기 보호코팅패턴에 의해서 완전히 커버되는 것을 특징으로 하는 터치패널센서의 제조방법. The protective coating pattern is formed thicker than the thickness of the electrode pattern manufacturing method of the touch panel sensor, characterized in that the electrode pattern is completely covered by the protective coating pattern.
  5. 제1항에 있어서,The method of claim 1,
    상기 절연필름 상에 상기 보호코팅패턴 외측으로 노출되는 상기 전극패턴의 단부를 커버하기 위한 도전성의 전극코팅패턴을 형성하는 것을 특징으로 하는 터치패널센서의 제조방법.And a conductive electrode coating pattern formed on the insulating film to cover end portions of the electrode patterns exposed to the outside of the protective coating pattern.
  6. 제5항에 있어서,The method of claim 5,
    상기 전극패턴 및 외부장치를 연결하기 위하여 상기 절연필름 상에 형성되는 와이어부재는 상기 전극코팅패턴을 매개로 상기 전극패턴 및 외부장치를 전기적으로 연결하는 것을 특징으로 하는 터치패널센서의 제조방법.The wire member formed on the insulating film to connect the electrode pattern and the external device is a manufacturing method of the touch panel sensor, characterized in that for electrically connecting the electrode pattern and the external device via the electrode coating pattern.
  7. 제5항에 있어서,The method of claim 5,
    상기 전극코팅패턴은 상기 보호코팅패턴 외측으로 노출되는 상기 전극패턴의 단부 및 상기 단부와 인접한 상기 보호코팅패턴 내측의 상기 전극패턴 일부를 더 커버하도록 연장 형성되는 것을 특징으로 하는 터치패널센서의 제조방법.The electrode coating pattern is extended to cover an end portion of the electrode pattern exposed to the outside of the protective coating pattern and a portion of the electrode pattern inside the protective coating pattern adjacent to the end portion. .
  8. 제1항에 있어서,The method of claim 1,
    상기 전극패턴 및 외부장치를 연결하기 위하여 상기 절연필름 상에 형성되는 와이어부재를 형성하는 단계를 더 포함하며, Forming a wire member formed on the insulating film for connecting the electrode pattern and the external device,
    상기 와이어부재를 형성하는 단계에서 상기 보호코팅패턴이 형성된 상기 절연필름 상에 와이어코팅층을 형성하고, 상기 와이어코팅층을 패터닝 하는 것을 특징으로 하는 터치패널센서의 제조방법. And forming a wire coating layer on the insulating film on which the protective coating pattern is formed, and patterning the wire coating layer in the forming of the wire member.
  9. 제8항에 있어서,The method of claim 8,
    상기 와이어코팅층에는 상기 와이어코팅층에 커버되는 상기 전극패턴의 단부 위치를 확인하기 위한 위치확인용 관통 홀이 형성되는 것을 특징으로 하는 터치패널센서의 제조방법.The wire coating layer is a manufacturing method of the touch panel sensor, characterized in that the through-hole for positioning for confirming the end position of the electrode pattern covered by the wire coating layer is formed.
  10. 제1항에 있어서,The method of claim 1,
    적어도 하나 이상의 상기 절연필름에 대응하는 절연원판이 제1 권취롤러에서 인출되면서 상기 금속섬유용액을 인쇄하기 위한 전극패턴 인쇄부, 상기 금속섬유용액을 열처리하기 위한 열처리부, 및 상기 전극패턴이 형성된 상기 절연필름 상에 보호코팅패턴을 형성하기 위한 제공하기 위한 보호코팅 인쇄부를 순차적으로 경유하며, 제2 권취롤러에 다시 권취되는 것을 특징으로 하는 터치패널센서의 제조방법. An electrode pattern printing part for printing the metal fiber solution, a heat treatment part for heat-treating the metal fiber solution, and the electrode pattern having the insulating disc corresponding to at least one of the insulating films being drawn out of the first winding roller. Method of manufacturing a touch panel sensor, characterized in that via the protective coating printing portion for sequentially providing for forming a protective coating pattern on the insulating film, it is wound again on the second winding roller.
  11. 제10항에 있어서,The method of claim 10,
    상기 절연원판은 상기 절연필름에 대응하게 재단 사용되는 것을 특징으로 하는 터치패널센서의 제조방법.The insulating disc is a manufacturing method of the touch panel sensor, characterized in that the cutting used to correspond to the insulating film.
  12. 제10항에 있어서,The method of claim 10,
    상기 전극패턴 및 상기 보호코팅패턴이 일면에 형성되는 상기 절연필름의 타면에 상기 전극패턴 및 상기 보호코팅패턴에 대응하는 다른 전극패턴 및 보호코팅패턴을 더 제공하는 것을 특징으로 하는 터치패널센서의 제조방법.The manufacturing of the touch panel sensor further comprises providing another electrode pattern and a protective coating pattern corresponding to the electrode pattern and the protective coating pattern on the other surface of the insulating film having the electrode pattern and the protective coating pattern formed on one surface thereof. Way.
  13. 제12항에 있어서,The method of claim 12,
    상기 다른 전극패턴 및 상기 다른 보호코팅패턴은 상기 절연필름의 일면에 형성되는 상기 전극패턴 및 보호코팅패턴과 함께 형성되는 것을 특징으로 하는 터치패널센서의 제조방법. The other electrode pattern and the other protective coating pattern is a manufacturing method of the touch panel sensor, characterized in that formed with the electrode pattern and the protective coating pattern formed on one surface of the insulating film.
  14. 제1항에 있어서,The method of claim 1,
    상기 금속섬유용액을 이용하여 상기 절연필름 상에 상기 전극패턴을 인쇄하는 단계는 그라비아, 역그라비, 옵셋, 실크스크린 혹은 친수/소수성을 이용한 인쇄 방법을 이용하는 것을 특징으로 하는 터치패널센서의 제조방법.The printing of the electrode pattern on the insulating film using the metal fiber solution is a method of manufacturing a touch panel sensor, characterized in that using a printing method using gravure, inverse gravure, offset, silkscreen or hydrophilic / hydrophobic.
  15. 제1항 내지 제14항 중 어느 한 항의 터치패널센서의 제조방법에 의하여 제조된 터치패널센서.A touch panel sensor manufactured by the method for manufacturing a touch panel sensor of claim 1.
PCT/KR2013/010885 2012-11-29 2013-11-28 Method for manufacturing touch panel sensor, and touch panel sensor WO2014084618A1 (en)

Applications Claiming Priority (4)

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KR10-2012-0137386 2012-11-29
KR20120137386 2012-11-29
KR1020130009492A KR101562960B1 (en) 2012-11-29 2013-01-28 Method of touch panel sensor and the touch panel sensor
KR10-2013-0009492 2013-01-28

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20110069478A (en) * 2009-12-17 2011-06-23 삼성전기주식회사 Method of producing transparent substrate for transparent electrode
KR101092405B1 (en) * 2011-04-13 2011-12-09 (주)삼원에스티 Touch panel sensor
KR20110136118A (en) * 2010-06-14 2011-12-21 (주)삼원에스티 Method of touch panel sensor and the touch panel sensor
KR20120050852A (en) * 2010-11-11 2012-05-21 최용석 A ffc structure using conductive paste

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20110069478A (en) * 2009-12-17 2011-06-23 삼성전기주식회사 Method of producing transparent substrate for transparent electrode
KR20110136118A (en) * 2010-06-14 2011-12-21 (주)삼원에스티 Method of touch panel sensor and the touch panel sensor
KR20120050852A (en) * 2010-11-11 2012-05-21 최용석 A ffc structure using conductive paste
KR101092405B1 (en) * 2011-04-13 2011-12-09 (주)삼원에스티 Touch panel sensor

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