WO2014082568A1 - 风力发电机及用于风力发电机的叶轮锁定装置 - Google Patents

风力发电机及用于风力发电机的叶轮锁定装置 Download PDF

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Publication number
WO2014082568A1
WO2014082568A1 PCT/CN2013/087877 CN2013087877W WO2014082568A1 WO 2014082568 A1 WO2014082568 A1 WO 2014082568A1 CN 2013087877 W CN2013087877 W CN 2013087877W WO 2014082568 A1 WO2014082568 A1 WO 2014082568A1
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WO
WIPO (PCT)
Prior art keywords
locking
impeller
locking pin
pin
hole
Prior art date
Application number
PCT/CN2013/087877
Other languages
English (en)
French (fr)
Inventor
苏振年
Original Assignee
北京金风科创风电设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 北京金风科创风电设备有限公司 filed Critical 北京金风科创风电设备有限公司
Priority to US14/427,869 priority Critical patent/US11041482B2/en
Priority to CA2882094A priority patent/CA2882094C/en
Priority to GB1502313.8A priority patent/GB2522796B/en
Priority to KR1020157014004A priority patent/KR101681256B1/ko
Priority to ES201590005U priority patent/ES1140631Y/es
Priority to DE212013000242.4U priority patent/DE212013000242U1/de
Priority to AU2013351700A priority patent/AU2013351700B2/en
Publication of WO2014082568A1 publication Critical patent/WO2014082568A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B19/00Bolts without screw-thread; Pins, including deformable elements; Rivets
    • F16B19/02Bolts or sleeves for positioning of machine parts, e.g. notched taper pins, fitting pins, sleeves, eccentric positioning rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D9/00Adaptations of wind motors for special use; Combinations of wind motors with apparatus driven thereby; Wind motors specially adapted for installation in particular locations
    • F03D9/20Wind motors characterised by the driven apparatus
    • F03D9/25Wind motors characterised by the driven apparatus the apparatus being an electrical generator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D1/00Wind motors with rotation axis substantially parallel to the air flow entering the rotor 
    • F03D1/06Rotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D7/00Controlling wind motors 
    • F03D7/02Controlling wind motors  the wind motors having rotation axis substantially parallel to the air flow entering the rotor
    • F03D7/0244Controlling wind motors  the wind motors having rotation axis substantially parallel to the air flow entering the rotor for braking
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D7/00Controlling wind motors 
    • F03D7/02Controlling wind motors  the wind motors having rotation axis substantially parallel to the air flow entering the rotor
    • F03D7/0244Controlling wind motors  the wind motors having rotation axis substantially parallel to the air flow entering the rotor for braking
    • F03D7/0248Controlling wind motors  the wind motors having rotation axis substantially parallel to the air flow entering the rotor for braking by mechanical means acting on the power train
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • F03D80/50Maintenance or repair
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/30Retaining components in desired mutual position
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/30Retaining components in desired mutual position
    • F05B2260/301Retaining bolts or nuts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/30Retaining components in desired mutual position
    • F05B2260/31Locking rotor in position
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/90Braking
    • F05B2260/902Braking using frictional mechanical forces
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/20Control lever and linkage systems
    • Y10T74/20576Elements
    • Y10T74/20636Detents

Definitions

  • Wind turbine and impeller locking device for wind power generator Wind turbine and impeller locking device for wind power generator
  • the present invention relates to the field of wind power generation, and more particularly to a wind power generator and an impeller locking device for a wind power generator. Background technique
  • the locking pin is usually used for the locking of the impeller, and the hydraulic impeller locking device is widely used.
  • the relative position of the impeller and the impeller coupling disc 1 is fixed, and the impeller coupling disc 1 is rotatably mounted on the base 10 of the wind power generator through the first main bearing 2 and the second main bearing 3, the base 10 Fixedly coupled with the rotating shaft 12; a generator rotor 7 is fixedly coupled to the end of the impeller coupling disc 1, and the generator stator 6 is fixedly coupled to the base 10, and the impeller coupling disc 1 drives the generator rotor 7 relative to the generator stator 6 rotates to achieve energy conversion.
  • a brake 11 is fixed to the base 10, and the brake 11 is also located at the edge of the impeller coupling disc 1 to brake the impeller coupling disc 1.
  • a locking sleeve 4 is provided on the impeller coupling disc 1.
  • the locking sleeve 4 has a locking hole 401, and a locking pin 5 that cooperates with the locking hole 401 is coupled to the base 10, and a piston 8 that urges the movement thereof is mounted on the locking pin 5.
  • the piston 8 is further supported by a lock pin mounting plate 9 that is fixedly coupled to the base 10.
  • the shape of the locking pin 5 is a truncated cone shape, and accordingly, the locking hole 401 on the locking sleeve 4 is also round. Cone-shaped holes, as shown in Figure 2. After the impeller is braked, if the axis of the locking pin 5 and the locking hole 401 are not completely aligned, there is a certain radial gap between the adjacent surfaces of the two, so that in this case, the locking pin 5 The truncated cone head can also be pushed into the locking hole 401 to completely align the axes of the two; after the locking pin 5 is fully pushed into the locking sleeve 4, the truncated cone head of the locking pin 5 and the locking hole 401 Fully fit.
  • the impeller coupling disc 1 has only one circumferential degree of freedom. As long as the axes of the locking pin 5 and the locking hole 401 are aligned, the locking pin 5 can be smoothly pushed into the locking sleeve 4 to complete the locking of the impeller. .
  • there are inevitably errors in the processing and installation process resulting in a certain radial error in the axes of the locking pin 5 and the locking sleeve 4, as shown in Fig. 3, making the locking of the impeller difficult.
  • the locking pin 5 is subjected to a large lateral force, and even the head of the truncated cone of the locking pin 5 is deformed, so that when the locking needs to be released, the locking pin 5 has a great It may not be able to smoothly exit from the locking sleeve 4, and the locking pin 5 may be stuck, resulting in the wind turbine not operating normally.
  • the locking pin 5 needs to be disassembled, the disassembly process is difficult and may take several days, thereby increasing Maintenance costs, and several days of downtime will result in loss of power generation.
  • the locking pin 5 is stuck, the radial load of the main bearing is increased, which may cause damage to the main bearing and reduce the service life of the main bearing.
  • the present invention provides an impeller locking device including a locking hole provided on an impeller coupling disc and a locking pin cooperating with the locking hole, the locking pin and the wind generator a pedestal connection, the locking pin and the locking hole having a radial gap in a radial direction of the impeller coupling disk when the locking hole is locked with the locking pin, so that the locking pin can be opposite to the
  • the locking holes are not in contact in the radial direction of the impeller coupling disk.
  • a locking sleeve is fixedly coupled to the impeller coupling disc, and the locking hole is formed on the locking sleeve.
  • the end of the locking pin that cooperates with the locking hole is wedge-shaped.
  • the two outer surfaces of the locking pin that are parallel to the radial direction of the impeller coupling disc are inclined surfaces.
  • the end portion of the locking pin that engages with the locking hole and the locking hole have a rectangular cross section.
  • the locking hole when the locking hole is locked with the locking pin, the locking hole is the same size as the locking pin in a direction perpendicular to a radial direction of the impeller coupling disk in the same cross section.
  • the impeller locking device may further include a limiting device for defining circumferential rotation of the locking pin such that an outer circumference of the locking pin is always within an inner circumference of the locking hole.
  • the impeller locking means may further comprise a lock pin mounting plate fixedly coupled to the base, the stop means being disposed on the lock pin mounting plate and the locking pin.
  • the limiting device comprises a limiting rod, the limiting rod penetrates the locking pin mounting plate through the limiting hole, and the top end of the limiting rod is fixedly connected with the locking pin.
  • a protective cover may be installed at the bottom end of the limiting rod.
  • the diameter of the limiting hole on the locking pin mounting plate may be larger than the diameter of the limiting rod.
  • the present invention provides a wind power generator including a base to which an impeller locking device as described above is coupled.
  • the impeller locking device provided by the present invention has a radial offset between the locking pin and the locking hole, and there is a certain radial offset between the locking pin and the axis of the locking hole. Locking of the impeller can also be achieved, thereby eliminating radial constraints during the locking process. In addition, during the locking process, the locking pin and the locking hole are not deformed, and the phenomenon of jamming does not occur, that is, the phenomenon that the locking pin cannot be withdrawn does not occur, and the additional load on the main bearing can be avoided. .
  • the impeller locking device of the present invention further includes a stop device for limiting the circumferential movement of the locking pin.
  • the outer circumference of the locking pin is always located between the outer circumference of the locking hole, and the phenomenon that the locking pin cannot be normally inserted into the locking hole due to the circumferential rotation of the locking pin is avoided.
  • wind power generator provided by the present invention has the same technical effects as the above-described impeller locking device, and will not be described herein.
  • FIG. 1 is a schematic structural view of an impeller locking device in the prior art
  • Figure 2 is a schematic view showing the structure of the locking pin and the locking sleeve shown in Figure 1;
  • Figure 3 is a schematic view showing the assembled state of the locking pin and the locking sleeve shown in Figure 1;
  • FIG. 4 is a schematic structural view of an impeller locking device according to an embodiment of the present invention
  • FIG. 5 is a schematic structural view of the locking pin and the locking sleeve shown in FIG. 4;
  • Figure 6 is a schematic cross-sectional view taken along line A-A of Figure 4.
  • Figure 7 is a schematic cross-sectional view taken along line B-B of Figure 4.
  • Figure 8 is a schematic view showing the assembled state of the locking pin and the locking sleeve shown in Figure 4;
  • FIG. 9 is a top plan view showing the relative positional relationship between the locking pin and the locking hole after the locking pin is circumferentially rotated with respect to the locking hole according to another embodiment of the present invention.
  • FIG. 10 is a top plan view showing the relative positional relationship between the locking pin, the locking hole and the limiting device when the locking pin has not been inserted into the locking hole according to another embodiment of the present invention
  • Figure 11 is a top plan view showing the relative positional relationship of the locking pin, the locking hole and the limiting device when the locking pin shown in Figure 10 is fully inserted into the locking hole.
  • FIG 4 is a block diagram of an impeller locking device in accordance with an embodiment of the present invention.
  • the wind turbine comprises an impeller coupling disc 1 rotatably mounted on the base 10 of the wind turbine rotating shaft 12 by a first main bearing 2 and a second main bearing 3.
  • the impeller coupling disc 1 is further connected with the generator rotor 7 of the wind power generator to drive the generator to rotate
  • the sub 7 rotates relative to the generator stator 6 to convert wind energy into electrical energy.
  • a locking hole 401 is formed in the impeller coupling disc 1, and a locking pin 5 that cooperates with the locking hole 401 is installed below the locking hole 401 and is coupled to the base 10 of the wind power generator.
  • the locking pin 5 can be disposed between the base 10 and the generator stator 6.
  • the piston 8 is fixedly connected to the base 10 through the lock pin mounting plate 9.
  • the front and rear oil chambers formed by the piston 8 and the locking pin 5 are filled with hydraulic oil.
  • the lock pin 5 is vertically movable in the lock hole 401 under the driving of the hydraulic force. That is, the lock pin 5 can have two degrees of freedom, a linear motion of the upper and lower sides, and a degree of freedom of the circumferential rotation.
  • the upper end portion of the locking pin 5 is a pushing end that cooperates with the locking hole 401.
  • the locking pin 5 is The locking hole 401 has a radial gap in the radial direction of the impeller coupling disc 1, so that the locking pin 5 can be prevented from contacting the locking hole 401 in the radial direction of the impeller coupling disc 1, that is, the locking pin 5 can be opposite to the locking hole.
  • a lock sleeve 4 may be further mounted on the impeller coupling disk 1, and the locking hole 401 is opened on the lock sleeve 4.
  • the locking sleeve 4 can be made of a material having a higher strength than the impeller coupling disc 1. In this way, the locking pin 5 can be prevented from coming into direct contact with the impeller coupling disc 1 to prevent the locking pin 5 from damaging the impeller coupling disc 1 when locked.
  • the locking hole 401 and the locking pin 5 that cooperate therewith are more specific.
  • the end portion (BP, push end) of the locking pin 5 that mates with the locking hole 401 may be wedge-shaped (of course, the wedge shape is a wedge shape that is tapered from bottom to top), as shown in FIG. 5, gp, locking pin 5 has four outer surfaces, wherein two opposite outer surfaces are parallel to the radial direction of the impeller coupling disc 1, the other two opposite outer surfaces are perpendicular to the radial direction of the impeller coupling disc 1, and the locking aperture 401 can be a locking pin
  • the various shapes of the insertion are as long as there is a radial gap between the two and the locking pin 5 can be in contact with the radial direction of the impeller coupling disk 1.
  • one of the four outer surfaces of the locking pin 5 or the plurality of outer surfaces may be an inclined surface.
  • the two outer surfaces of the locking pin 5 that are parallel to the radial direction of the impeller coupling disc 1 may be inclined surfaces, and the locking holes 401 may be wedge-shaped or cylindrical in shape to the locking pin 5. Therefore, the locking pin 5 and the locking hole 401 have a certain gap in the direction perpendicular to the radial direction of the impeller coupling disk 1 during the insertion of the locking pin 5, and therefore, the locking pin 5 can be easily inserted into the locking hole 401.
  • the end portion of the locking pin 5 and the locking hole 401 and the locking hole 401 may each have a rectangular cross section, so that the locking pin 5 and the locking hole 401 may each have a rectangular parallelepiped shape.
  • the locking pin 5 can be slightly smaller than the locking hole without affecting the normal locking.
  • the size of 401 is such that the locking pin 5 is easily inserted into the locking hole 401.
  • the length of the locking pin 5 is smaller than the length of the locking hole 401 to ensure
  • the outer surface of the locking pin 5 and the surface of the locking hole 401 have a certain gap in the radial direction, as shown in FIG. 6; in a direction perpendicular to the radial direction of the impeller coupling disk 1, different from the above specific forms,
  • the size (or length) of the locking pin 5 may also be the same as the size (or length) of the locking hole 401, as shown in FIG. 7 or 8, so that the locking pin 5 is completely fitted with the locking hole 401 in this direction, both of which The largest contact area between them, therefore, helps to improve the stability and reliability of the lock.
  • the impeller locking device is provided to include a plurality of sets of mating locking pins 5 and locking holes 401.
  • the shape of the locking pins 5 may be the same, and the shapes of the locking holes 401 may be the same, and in each group of phases There is a radial gap between the mating locking pin 5 and the locking hole 401 in the radial direction of the impeller coupling disc 1, and the locking holes 5 are all non-contactable with respect to the respective locking holes 401 in the radial direction, so that all the locking pins are provided. 5 is simultaneously smoothly inserted into the locking hole 401.
  • the wind turbine is first stopped.
  • the rotational speed of the impeller coupling disc 1 is lower than 1 rpm, the impeller coupling disc 1 is braked by the brake 11, and preferably the impeller coupling disc 1 is braked.
  • the axis of the locking hole 401 is aligned with the axis of the locking pin 5.
  • the piston 8 is manipulated so that the hydraulic oil enters the front cavity of the lock pin 5, and the lock pin 5 is pushed into the lock hole 401 by hydraulic force to lock the impeller coupling plate 1.
  • the impeller locking device ensures that the locking pin 5 can be smoothly pushed in the case where there is a radial error between the two axes by providing a radial gap between the locking pin 5 and the locking hole 401. Locked in the hole 401.
  • the locking pin 5 does not deform during the pushing or locking process, thereby avoiding the phenomenon that the locking pin 5 is stuck, and to a certain extent, helps to reduce the lateral force of the main bearing and improve the use of the main bearing. life.
  • the shape of the locking pin 5 and the locking hole 401 is a wedge shape or other non-swirl shape, since the locking pin 5 has a circumferential degree of freedom and can be rotated uncontrolled, even if the locking pin 5 is aligned with the axis of the locking hole 401, There is also a possibility that there is a certain angular error in the outer surface of the locking pin 5 and the inner surface of the locking hole 401.
  • locking pin 5 The outer circumference is located within the inner circumference of the locking hole 401 at an axial viewing angle, and the locking pin 5 can automatically adjust its angle by contact with the locking hole 401 during pushing, so that when fully pushed into When the hole 401 is locked, its outer surface matches the surface of the locking hole 401.
  • the impeller locking device further includes a limiting device for limiting the circumferential rotation of the locking pin 5 to ensure that the locking pin 5 is always within the range of the locking hole 401.
  • the locking pin 5 is locked in a circumferential position and can only move up and down, and the second is that the locking pin 5 can be freely rotated in a small range.
  • the limiting device is disposed on the locking pin 5 and the lock pin mounting plate 8 fixedly coupled to the base 12.
  • the limiting device may include a limiting rod 13, the limiting rod 13 penetrating the locking pin mounting plate 8, and the top end thereof is inserted at the bottom end of the locking pin 5 and fixedly coupled to the locking pin 5.
  • the limit lever 13 should have a certain length, and after the limit lever 13 is adjusted to the proper locking position with the lock pin 5, the bottom end thereof is not detached from the lock pin mounting plate 8. If such a limit lever 13 has only a degree of freedom of linear movement up and down, then the lock pin 5 is locked in a certain circumferential position accordingly.
  • the limiting device provided by the present invention is not limited thereto, and may be other forms.
  • the stop means can be a bolt, the top end of which is screwed directly onto the locking pin 5, the bottom end traversing the locking pin mounting plate 8, or the bolt can be pushed without affecting the normal upward pushing and locking of the locking pin 5. It is also possible to connect the bottom end to the appropriate location of the base 10.
  • the limiting rod 13 and the lock pin mounting plate 8 may also be fixedly connected, and the length of the limiting rod 13 is adjustable, for example, as a telescopic rod so as not to restrict the normal pushing of the locking pin 5.
  • the diameter of the limiting hole for mounting the limiting rod 13 on the locking pin mounting plate 8 may be slightly larger than the diameter of the limiting rod 13.
  • the lock pin 5 is allowed to rotate in a small angle range as shown in FIG.
  • its outer circumference should also be within the inner circumference of the locking hole 401; gp, which does not affect the normal pushing in and locking of the locking pin 5.
  • a shield 14 may be attached to the bottom end of the stopper rod 13.
  • the locking pin 5 does not rotate at a large angle or the locking pin 5 does not move. Even if the locking pin 5 rotates at a small angle as shown in FIG. 10, the locking pin 5 is normally pushed.
  • the angle of the self is adjusted so that the outer surface of the locking pin 5 and the locking hole 401 The inner surface is fully mated, as shown in Fig. 11, at this time, the limit lever 13 is coaxial with the limit hole on the lock pin mounting plate 8.
  • the present invention also provides a wind power generator including a base on which the impeller locking device is coupled, the wind power generator having advantages and features consistent with the impeller locking device;
  • the wind power generator having advantages and features consistent with the impeller locking device;

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Power Engineering (AREA)
  • Wind Motors (AREA)

Abstract

一种风力发电机的叶轮锁定装置,所述叶轮锁定装置包括设置在叶轮联接盘(1)上的锁定孔(401)以及与所述锁定孔(401)相配合的锁定销(5),所述锁定销(5)与风力发电机的基座(10)连接,当所述锁定孔(401)与所述锁定销(5)锁定时,在所述锁定销(5)和所述锁定孔(401)之间设置有径向间隙。所述叶轮锁定装置在锁定销和锁定孔的轴线发生径向偏移时也能将锁定销插入于锁定孔中,从而解除了锁定销和锁定孔的径向约束。还披露了一种采用该叶轮锁定装置的风力发电机。

Description

风力发电机及用于风力发电机的叶轮锁定装置 技术领域
本发明涉及风力发电领域, 特别涉及一种风力发电机及用于风力发电机 的叶轮锁定装置。 背景技术
在风力发电机进行组装或对叶轮中各部件进行维护时, 需要首先将叶轮 制动, 使其停止旋转, 并锁定, 保证叶轮的位置固定, 维护人员再进入叶轮 进行维护作业。
目前, 通常采用锁定销进行叶轮的锁定, 应用较为广泛的为液压式叶轮 锁定装置。 如图 1所示, 叶轮与叶轮联接盘 1的相对位置固定, 叶轮联接盘 1通过第一主轴承 2和第二主轴承 3可旋转地安装在风力发电机的基座 10上, 基座 10与旋转轴 12固定结合; 在叶轮联接盘 1的端部固定连接有发电机转 子 7, 而发电机定子 6固定连接在基座 10上, 叶轮联接盘 1带动发电机转子 7相对于发电机定子 6转动, 从而实现能量的转换。 在基座 10上固定有制动 器 11, 该制动器 11还位于叶轮联接盘 1的边缘, 以便制动叶轮联接盘 1。 在 叶轮联接盘 1上设置有锁定套 4, 锁定套 4具有锁定孔 401, 与锁定孔 401相 配合的锁定销 5连接在基座 10上,在锁定销 5上安装有推动其运动的活塞 8, 活塞 8进一步由与基座 10固定连接的锁销安装板 9支撑。
在对叶轮进行维护时, 当叶轮联接盘 1的转速低于 lrpm时, 制动器 11 开始制动, 将叶轮联接盘 1 的边缘夹紧, 利用两者之间的摩擦力使叶轮联接 盘 1停止转动, 尽量使叶轮联接盘 1在停止转动时, 锁定孔 401的轴线与锁 定销 5的轴线对准, 再对叶轮进行锁定; 在锁定时, 液压油进入锁定销 5的 前腔, 进而在液压作用下将锁定销 5推入锁定孔 401中, 将叶轮联接盘 1和 基座 10固定连接在一起, 实现叶轮的锁紧定位。 而在需要解锁时, 液压油进 入到锁定销 5的后腔,同时锁定销 5从锁定套 4中脱离,并且制动器 11松开, 叶轮便可再次转动。
锁定销 5的外形为圆锥台形, 相应地, 锁定套 4上的锁定孔 401也是圆 锥台形孔, 如图 2所示。 在叶轮制动后, 若锁定销 5与锁定孔 401的轴线并 未完全对准时, 由于在两者的相邻表面之间存在一定的径向间隙, 使得在这 种情况下, 锁定销 5的圆锥台头部也能被推入至锁定孔 401中, 以使两者的 轴线完全对准; 在锁定销 5完全推入锁定套 4中后, 锁定销 5的圆锥台头部 与锁定孔 401完全贴合。
在上述锁定过程中, 叶轮联接盘 1只有一个周向的自由度, 只要锁定销 5和锁定孔 401的轴线对准, 锁定销 5便可顺利地推入锁定套 4中, 完成对 叶轮的锁定。 但是在加工和安装过程中不可避免地存在误差, 导致锁定销 5 和锁定套 4的轴线总会存在一定的径向误差, 如图 3所示, 使得对叶轮的锁 定变得较为困难。 且锁定销 5在被推入锁定孔 401中的过程中, 会受到较大 的侧向力, 甚至导致锁定销 5的圆锥台头部发生变形, 这样在需要解除锁定 时, 锁定销 5极有可能不能顺利地从锁定套 4中退出, 出现锁定销 5卡死的 现象, 导致风力发电机不能正常运行, 这时便需要拆卸锁定销 5, 拆卸过程 困难且可能需要数天时间, 从而增加了维护成本, 且数天停机将造成发电损 失。 此外, 在锁定销 5卡死时, 导致主轴承的径向载荷增大, 可能造成主轴 承的损伤, 降低了主轴承的使用寿命。
因此, 如何顺利完成叶轮的锁定, 并避免锁定销卡死的现象是本领域技 术人员需要解决的技术问题。 发明内容
本发明的目的在于提供一种用于风力发电机的叶轮锁定装置, 实现对叶 轮的锁定, 并避免锁死的现象。 此外, 本发明的另一个目的在于提供一种包 括上述叶轮锁定装置的风力发电机。
为实现上述目的, 本发明提供了一种叶轮锁定装置, 所述叶轮锁定装置 包括设置在叶轮联接盘上的锁定孔以及与所述锁定孔相配合的锁定销, 所述 锁定销与风力发电机的基座连接, 当所述锁定孔与所述锁定销锁定时, 所述 锁定销和所述锁定孔在所述叶轮联接盘的径向上具有径向间隙, 以便所述锁 定销能够相对于所述锁定孔沿所述叶轮联接盘的径向不接触。
优选地, 在所述叶轮联接盘上可固定连接有锁定套, 所述锁定孔形成在 所述锁定套上。
优选地, 所述锁定销与所述锁定孔配合的端部为楔形。 优选地, 所述锁定销的与所述叶轮联接盘的径向平行的两个外表面为倾 斜表面。
优选地, 所述锁定销与所述锁定孔配合的端部和所述锁定孔的横截面均 为长方形。
优选地, 当所述锁定孔与所述锁定销锁定时, 在同一横截面上, 所述锁 定孔与所述锁定销在垂直于叶轮联接盘的径向的方向上的尺寸相同。
优选地, 叶轮锁定装置还可包括用于限定所述锁定销的周向转动的限位 装置, 以使所述锁定销的外周始终位于所述锁定孔的内周范围内。
优选地, 叶轮锁定装置还可包括固定连接到基座的锁销安装板, 所述限 位装置设置在所述锁销安装板和所述锁定销上。
优选地, 所述限位装置包括限位杆, 所述限位杆通过限位孔贯穿所述锁 销安装板, 且所述限位杆的顶端与所述锁定销固定连接。
优选地, 可在所述限位杆的底端安装有防护罩。
优选地, 所述锁销安装板上的限位孔的直径可大于所述限位杆的直径。 此外, 本发明还提供一种风力发电机, 该风力发电机包括基座, 在所述 基座上连接有如上所述的叶轮锁定装置。
在对叶轮进行锁定时, 若叶轮通过制动器制动后, 在存在工装误差, 使 得所述锁定销的轴线和所述锁定孔的轴线没有对准, 存在径向偏移时, 由于 在所述锁定销和所述锁定孔的相邻表面之间存在径向间隙, 也允许所述锁定 销插入到所述锁定孔中, 最终完成对叶轮的锁定。 在锁定结束后, 所述锁定 销的外表面和所述锁定孔的内表面在径向上存在适当的间隙。
本发明所提供的叶轮锁定装置通过所述锁定销和所述锁定孔之间的径向 间隙,在所述锁定销和所述锁定孔的轴线之间存在一定的径向偏移的情况下, 也可实现对叶轮的锁定, 从而解除了锁定过程中的径向约束。 此外, 在锁定 过程中, 所述锁定销和所述锁定孔均不会发生变形, 不会出现卡死的现象, 即不会发生锁定销不能退出的现象, 也能避免对主轴承产生额外载荷。
在另一种优选的实施例中, 本发明所提供的叶轮锁定装置还包括用于限 定所述锁定销周向运动的限位装置。 在所述限位装置的作用下, 使所述锁定 销的外周始终位于所述锁定孔的外周范围之间, 避免了由于所述锁定销的周 向转动引起不能正常插入锁定孔中的现象。
在实施本发明新的销定销之后, 当安装锁定套时,不再需要冷冻箱冷冻, 不需要盘车电瓶车, 不需要同轴调试, 从而可以简化安装工艺, 缩短装配时 间及降低装配成本。
此外, 本发明所提供的风力发电机具有与上述叶轮锁定装置相同的技术 效果, 在此不再赘述。 附图说明
通过下面结合附图对实施例进行的描述,本发明的这些和 /或其他方面和 优点将会变得清楚和更易于理解, 其中:
图 1为现有技术中叶轮锁定装置的结构示意图;
图 2为图 1中所示的锁定销和锁定套结构示意图;
图 3为图 1所示的锁定销和锁定套的装配状态示意图;
图 4为根据本发明的一个实施例的叶轮锁定装置的结构示意图; 图 5为图 4所示的锁定销和锁定套的结构示意图;
图 6为沿着图 4的 A-A线截取的截面示意图;
图 7为沿着图 4的 B-B线截取的截面示意图;
图 8为图 4所示的锁定销和锁定套的装配状态示意图;
图 9为根据本发明另一个实施例的锁定销相对于锁定孔发生周向转动后 锁定销与锁定孔的相对位置关系的俯视示意图;
图 10为根据本发明另一个实施例的锁定销尚未插入锁定孔时锁定销、锁 定孔和限位装置相对位置关系的俯视示意图;
图 11为图 10所示的锁定销完全插入锁定孔中时锁定销、 锁定孔和限位 装置相对位置关系的俯视示意图。 具体实施方式
现在对本发明实施例进行详细的描述, 其示例表示在附图中, 其中, 相 同的标号始终表示相同部件。
下面通过参照附图对实施例进行描述以解释本发明。
参照图 4, 图 4为根据本发明的实施例的叶轮锁定装置的结构示意图。 在根据本发明的一种实施例中, 风力发电机包括通过第一主轴承 2和第 二主轴承 3可旋转地安装在风力发电机旋转轴 12的基座 10上的叶轮联接盘 1。 叶轮联接盘 1进一步与风力发电机的发电机转子 7连接, 以带动发电机转 子 7相对于发电机定子 6旋转, 将风能转化为电能。 在叶轮联接盘 1上形成 有锁定孔 401, 与锁定孔 401相配合的锁定销 5安装在锁定孔 401的下方, 并与风力发电机的基座 10连接。
锁定销 5可以设置在基座 10与发电机定子 6之间,活塞 8通过锁销安装 板 9与基座 10固定连接,活塞 8与锁定销 5构成的前后两个油腔中填充有液 压油, 锁定销 5在液力的驱动下能够在锁定孔 401中上下运动。 也就是说, 锁定销 5可以具有两个自由度, 上下的直线运动以及周向转动的自由度。
在锁定销 5的上端部为与锁定孔 401相配合的推入端, 在推入端完全被 推入到锁定孔 401中时, gp, 锁定销 5与锁定孔 401锁定时, 锁定销 5与锁 定孔 401在叶轮联接盘 1的径向上存在径向间隙, 从而使得锁定销 5相对于 锁定孔 401能够沿叶轮联接盘 1的径向不接触, 也就是说, 锁定销 5能够相 对于锁定孔 401沿叶轮联接盘 1的径向运动。
此外, 在叶轮联接盘 1上可以进一步安装有锁定套 4, 而锁定孔 401开 设在锁定套 4上。 锁定套 4可采用强度比叶轮联接盘 1更高的材料制成。 这 样, 可以避免锁定销 5与叶轮联接盘 1直接接触, 避免在锁定时锁定销 5对 叶轮联接盘 1造成损伤。
锁定孔 401以及与其相配合的锁定销 5的具体形式较多。 例如, 锁定销 5与锁定孔 401相配合的端部 (BP , 推入端) 可以为楔形 (当然, 该楔形为 从下到上渐窄的楔形), 如图 5所示, gp, 锁定销 5具有四个外表面, 其中两 个相对的外表面平行于叶轮联接盘 1 的径向, 另外两个相对的外表面垂直于 叶轮联接盘 1的径向, 而锁定孔 401可以为允许锁定销 5插入的各种形状, 只要两者之间存在径向间隙并且锁定销 5能够在叶轮联接盘 1的径向上不接 触即可。 在这种情况下, 锁定销 5的四个外表面中的一个外表面或多个外表 面可以为倾斜的表面。 在一种实施例中, 锁定销 5的与叶轮联接盘 1的径向 平行的两个外表面可以为倾斜表面, 而锁定孔 401可以为与锁定销 5相适应 的楔形或者也可以为圆柱形, 从而在插入锁定销 5的过程中锁定销 5与锁定 孔 401在与叶轮联接盘 1的径向垂直的方向上具有一定的间隙, 因此, 锁定 销 5能够被容易地插入到锁定孔 401中。
除了上述具体形式以外锁定销 5 与锁定孔 401 相配合的端部和锁定孔 401 的横截面均可以为长方形, 这样, 锁定销 5与锁定孔 401可均呈长方体 状。 类似地, 在不影响正常锁定的情况下, 锁定销 5的尺寸可略小于锁定孔 401的尺寸, 以使锁定销 5容易地插入到锁定孔 401中。
对于上面的各种具体形式, 当锁定销 5被推入到锁定孔 401中, 在相同 横截面上, 在叶轮联接盘 1的径向上, 锁定销 5的长度小于锁定孔 401的长 度, 以保证锁定销 5的外表面和锁定孔 401的表面在径向上存在一定的间隙, 如图 6所示; 在与叶轮联接盘 1的径向垂直的方向上, 与上述各种具体形式 不同的是, 锁定销 5的尺寸 (或长度)还可以与锁定孔 401的尺寸(或长度) 相同, 如图 7或 8所示, 从而锁定销 5在该方向上与锁定孔 401完全贴合, 两者之间的接触面积最大, 因此, 有助于提高锁定的稳定性和可靠性。
在本发明中, 所提供的叶轮锁定装置包括多组相配合的锁定销 5和锁定 孔 401, 这些锁定销 5的形状可以相同, 且这些锁定孔 401 的形状也可以相 同, 并且在每组相配合的锁定销 5和锁定孔 401之间在叶轮联接盘 1的径向 上均存在径向间隙, 并且锁定孔 5均能够相对于各自的锁定孔 401在径向上 不接触, 以便于所有的锁定销 5同时顺利地插入到锁定孔 401中。
当需要对叶轮进行锁定时, 先使风力发电机停机, 待叶轮联接盘 1的转 速低于 lrpm时, 利用制动器 11将叶轮联接盘 1制动, 并最好使叶轮联接盘 1制动后, 锁定孔 401的轴线与锁定销 5的轴线对准。 操控活塞 8, 使液压油 进入锁定销 5的前腔, 利用液力, 将锁定销 5推入到锁定孔 401中, 实现对 叶轮联接盘 1的锁定。
若在叶轮联接盘 1制动后, 由于加工或安装误差等因素导致锁定孔 401 的轴线与锁定销 5的轴线之间存在径向偏移时, 由于在锁定孔 401和锁定销 5之间存在径向间隙, 在径向偏移的情况下使锁定销 5仍能够被推入锁定孔 401中, 将叶轮联接盘 1锁定, 从而解除了锁定过程中的径向约束。
本发明所提供的叶轮锁定装置通过在锁定销 5和锁定孔 401之间设置径 向间隙, 从而保证了在两者的轴线存在径向误差的情况下, 锁定销 5也能顺 利地被推入锁定孔 401中。 此外, 锁定销 5在推入或锁定过程中不会变形, 从而避免了锁定销 5卡死的现象, 并在一定程度上有助于降低主轴承所承受 的侧向力, 提高主轴承的使用寿命。
在锁定销 5和锁定孔 401的形状为楔形或其他非回旋形状时, 由于锁定 销 5具有周向自由度,可以不受控制地旋转,所以即使锁定销 5与锁定孔 401 的轴线对准, 锁定销 5的外表面与锁定孔 401的内表面也有可能会存在一定 的角度误差。 这种情况下, 若两者之间的角度误差不是太大, gP, 锁定销 5 的外周在轴向视角下位于锁定孔 401的内周范围之内, 则锁定销 5在推入过 程中通过与锁定孔 401之间的接触能够自动调整自身的角度, 从而当完全被 推入到锁定孔 401中时其外表面与锁定孔 401的表面相配合。
但是, 若锁定销 5相对锁定孔 401错开的角度较大时, gp, 锁定销 5的 外周的一部分位于锁定孔 401 内周范围之外时, 例如, 当两者处于如图 9所 示的位置关系时, 锁定销 5极有可能不能顺利地被推入锁定孔 401中。为此, 在根据本发明的另一实施例中, 叶轮锁定装置进一步包括限位装置, 用于限 定锁定销 5的周向转动, 以保证锁定销 5始终位于锁定孔 401的范围内。 这 里所述的限定包括两层含义, 一是锁定销 5被锁定在某一周向位置不动, 仅 能够上下运动, 二是所述锁定销 5可以在小范围内自由转动。 进一步, 限位 装置设置在锁定销 5和与基座 12固定连接的锁销安装板 8上。
具体地, 限位装置可以包括限位杆 13, 限位杆 13贯穿锁销安装板 8, 且 其顶端插入在锁定销 5的底端, 并与锁定销 5固定连接。 此外, 限位杆 13应 具有一定的长度, 在限位杆 13随锁定销 5调整至合适的锁定位置后, 其底端 不会从锁销安装板 8中脱离。如果这样的限位杆 13只有上下直线运动的自由 度, 那么相应地, 锁定销 5便会被锁定在某一周向位置。 对于锁定销 5被锁 定在某一周向位置不动的情况, 本发明所提供的限位装置并不限于此, 还可 以为其他形式。 例如, 限位装置可以为螺栓, 螺栓的顶端直接旋紧在锁定销 5上, 底端横穿锁销安装板 8, 或者在不会影响锁定销 5正常的向上推入和锁 定的情况下螺栓的底端连接到基座 10 合适部位也是可以的。 此外, 限位杆 13与锁销安装板 8之间也可以为固定连接, 并且该限位杆 13的长度可调, 例如, 为伸缩杆, 以便不会限制锁定销 5的正常推入。
为方便限位杆 13的安装, 在锁销安装板 8上开设的用于安装限位杆 13 的限位孔的直径可以稍大于限位杆 13的直径。这样, 允许锁定销 5在小角度 范围内旋转, 如图 10所示。 当然, 锁定销 5在转动到最大角度时, 其外周也 应该位于锁定孔 401的内周范围之内; gp, 该角度不会影响锁定销 5的正常 推入和锁定。
此外, 为了保护限位杆 13, 还可以在限位杆 13的底端安装防护罩 14。 在限位装置的作用下, 锁定销 5不会发生较大角度的旋转或者锁定销 5 不动, 即使锁定销 5发生如图 10所示的小角度的旋转后, 在锁定销 5正常的 推入过程中,会对自身的角度进行调整, 以使锁定销 5的外表面与锁定孔 401 的内表面完全配合, 如图 11所示, 此时, 限位杆 13与锁销安装板 8上的限 位孔同轴。
此外, 本发明还提供一种风力发电机, 该风力发电机包括基座, 在基座 上连接有上述叶轮锁定装置, 所述风力发电机具有与上述叶轮锁定装置相一 致的优点和特征; 风力发电机的其他结构请参考现有技术, 在此不再赘述。
上面对本发明所提供的风力发电机及用于风力发电机的叶轮锁定装置进 行了详细描述, 虽然已表示和描述了本发明的一些实施例, 但本领域技术人 员应该理解, 在不脱离由权利要求及其等同物限定其范围的本发明的原理和 精神的情况下, 可以对这些实施例进行修改和完善, 这些修改和完善也应在 本发明的保护范围内。

Claims

1、一种用于风力发电机的叶轮锁定装置,包括设置在叶轮联接盘上的锁 定孔以及与所述锁定孔相配合的锁定销, 所述锁定销与风力发电机的基座连 接, 其特征在于, 当所述锁定孔与所述锁定销锁定时, 所述锁定销和所述锁 定孔在所述叶轮联接盘的径向上具有径向间隙。
2、根据权利要求要求 1所述的叶轮锁定装置, 其特征在于, 在所述叶轮 联接盘上固定连接有锁定套, 所述锁定孔形成在所述锁定套上。
3、根据权利要求要求 1所述的叶轮锁定装置, 其特征在于, 所述锁定销 与所述锁定孔配合的端部为楔形。
4、根据权利要求 3所述的叶轮锁定装置, 其特征在于, 所述锁定销的与 所述叶轮联接盘的径向平行的两个外表面为倾斜表面。
5、根据权利要求要求 1所述的叶轮锁定装置, 其特征在于, 所述锁定销 与所述锁定孔配合的端部和所述锁定孔的横截面均为长方形。
6、根据权利要求要求 3至 5中任意一项所述的叶轮锁定装置,其特征在 于, 当所述锁定孔与所述锁定销锁定时, 在同一横截面上, 所述锁定孔与所 述锁定销在与所述叶轮联接盘的径向垂直的方向上的尺寸相同。
7、根据权利要求要求 1所述的叶轮锁定装置, 其特征在于, 还包括用于 限定所述锁定销的周向转动的限位装置, 以使所述锁定销的外周始终位于所 述锁定孔的内周范围内。
8、根据权利要求要求 7所述的叶轮锁定装置, 其特征在于, 还包括固定 连接到基座的锁销安装板, 所述限位装置设置在所述锁销安装板和所述锁定 销上。
9、根据权利要求要求 8所述的叶轮锁定装置, 其特征在于, 所述限位装 置包括限位杆, 所述限位杆通过限位孔贯穿所述锁销安装板, 且所述限位杆 的顶端与所述锁定销固定连接。
10、 根据权利要求要求 9所述的叶轮锁定装置, 其特征在于, 在所述限 位杆的底端安装有防护罩。
11、 根据权利要求要求 9所述的叶轮锁定装置, 其特征在于, 所述锁销 安装板上的限位孔的直径大于所述限位杆的直径。
12、 一种风力发电机, 包括基座, 其特征在于, 在所述基座上连接有如 权利要求 1至 11任意一项所述的叶轮锁定装置。
PCT/CN2013/087877 2012-11-29 2013-11-26 风力发电机及用于风力发电机的叶轮锁定装置 WO2014082568A1 (zh)

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US14/427,869 US11041482B2 (en) 2012-11-29 2013-11-26 Wind-driven generator and impeller locking device for wind-driven generator
CA2882094A CA2882094C (en) 2012-11-29 2013-11-26 Wind-driven generator and impeller locking device for wind-driven generator
GB1502313.8A GB2522796B (en) 2012-11-29 2013-11-26 Wind-driven generator and impeller locking device for wind-driven generator
KR1020157014004A KR101681256B1 (ko) 2012-11-29 2013-11-26 풍력 발전기 및 풍력 발전기용 임펠러 로킹장치
ES201590005U ES1140631Y (es) 2012-11-29 2013-11-26 Generador accionado por el viento y dispositivo de bloqueo del impulsor para generador accionado por el viento
DE212013000242.4U DE212013000242U1 (de) 2012-11-29 2013-11-26 Windbetriebener Generator und Läuferverriegelungsvorrichtung für windbetriebenen Generator
AU2013351700A AU2013351700B2 (en) 2012-11-29 2013-11-26 Wind-driven generator and impeller locking device for wind-driven generator

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